&EPA
            United States
            Environmental Protection
            Agency
            Office of Air Quality
            Planning and Standards
            Research Triangle Park NC 27711
            Air
National Dioxin
Study Tier  4 —
Combustion
Sources

Project Plan
EPA-450/4-84-OUa
February 7985

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                               EPA-450/4-84-014a
National  Dioxin  Study Tier 4
       Combustion Sources
                Project Plan
                     By
            Air Management Technology Branch
         U.S. ENVIRONMENTAL PROTECTION AGENCY
              Office Of Air And Radiation
         Office Of Air Quality Planning And Standards
            Research Triangle Park, NC 27711

                  February 1985

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This report has been reviewed by The Office Of Air Quality Planning And Standards, U.S. Environmental
Protection Agency, and has been approved for publication. Mention of trade names or commercial products
is not intended to constitute endorsement or recommendation for use.
                                    EPA-450/4-84-014a

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                               ACKNOWLEDGEMENTS

     This project plan  was prepared by  the  Air Management Technology  Branch,
Monitoring and  Data  Analysis  Division,   Office of  Air  Quality Planning  and
Standards, Office of  Air and  Radiation  with significant  input  and  assistance
from Mr.  Andrew Miles  and  his   staff  at  Radian  Corporation.   Many  helpful
review comments on  drafts were  provided by the  Tier 4 National Dioxin  Study
Work Group composed  of  representatives  of  the U.  S.  Environmental  Protection
Agency Regional Offices,  Office  of Research and Development, Office  of  Pesti-
cides and Toxic Substances,  Office  of   Solid  Waste  and Emergency  Response,
Office of Water and  others.  Useful comments  were also  received  from  members
of the Agency's Science  Advisory Board,  the National Council for Air  and  Stream
Improvement (wood products  industry),  the State and  Territorial Air  Pollution
Program Administrators/Association  of  Local  Air Pollution  Control  Officials
(STAPPA/ALAPCO), the Illinois  Pollution  Control  Board,  the Wisconsin Depart-
ment of Natural Resources,  and faculty  of the Louisiana  State  University,  the
University of Arizona and  the University of Utah.  All participants and reviewers
are acknowledged generally and  individually for  their efforts in  developing
this project plan.
                                      iii

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                              Table Of Contents


                                                                           Page

List of Tables	•	  viii

List of Figures 	-•'	  V111

Section 1       Introduction And Summary Of Tier 4 Project Plan 	   1

        1.1     Introduction  	•	

        1.2     Background  	•>	•	• • •	   1

        1.3     Management Of The National Dioxin Strategy   	•   3

        1.4     Project Approach	•	   3

        1.5     Basis For  Investigation Of Combustion Sources	   5

        1.6     Summary Of Tier 4 Program Plan   	   8

     -  1.7     Possible Results- Of The Tier 4 Study	  13

        1.8     Format Of  This Report	•	 1^

 Section 2       Alternate  Study Plans Which Were Considered  	  15

        2.1     Alternative 1 - Focus The Tier 4 Effort  Primarily
                On Municipal Waste Incinerators   	  15

        2.2     Alternative 2 - Investigate Conditions Which
                Increase/Decrease  Dioxin Emissions   	•	• • • •  1?

         2.3     Alternative-3 - Develop A Mechanistic  Model  To
                Estimate  2378-TCDD emissions   	•	  17

         2.4     Alternative 4 - Collect Ash  Samples  From A Large
                Number Of Source  Categories	•	  18

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                           Table Of Contents
Section 3       The Tier 4 Project Plan  	.	   21

        3.1     Overview  	   21

        3.2     Literature Review And Evaluation	   21

        3.3     Summary Of Available Data	   21

                  3.3.1   PCDD In Feed  ;	   23

                  3.3.2   Precursors In Feed	   25

                  3.3.3   Chlorine In Feed	   27

                  3.3.4   Combustion Conditions	   27

        3.4     Identification Of Source Categories With
                A Potential To Emit Dioxin	   31

        3.5     Development Of Criteria For Prioritizing
                The Candidate Source List  	   34

                  3.5.1   Rank D Source Categories  	   34

                  3.5.2   Rank C Source Categories  	   35

                  3.5.3   Rank B Source Categories  		   39

                  3.5.4   Rank A Source Categories	   41

        3.6     Types Of Samples To Be Collected Under The
                Stack Testing Program	   42

        3.7     Stack Sampling Analysis Priority  	   46

        3.8     Ash Screening Program	   47
                                      vi

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                              Table Of Contents
                                                                           Page
Section 4




        4.1




        4.2




     '   4.3




        4.4




        4.5




        4.6




        4.8




        4.9








References








Appendix A
Implementation Of The Tier 4 Plan  	  51




Overview	  51



Selection Of Individual Sources For Testing	  51




Ash Sampling Program	  52




Source Testing Program  	•	  53



Quantitative Exposure And Risk Assessment:  	  54




Management Of Tier 4  	  55




Coordination With The EPA Regional Offices  	  55




Additional Information	  57








	•;	  59








	  65
                                     vii

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                               LIST OF TABLES
Number'
1-1
1-2

1-3
3-1
3-2
3-3
3-4

3-5
3-7
3-7
3-8

4-1
4-2

Ranked Source Categories List For Stack Testing 	
Combustion Source Categories Where Ash Samples And
Stack Samples Will Be Collected 	
Sampling And Analyses Model 	
Combustion Sources For Which TCDD Test Data Are Available 	
Characteristics Of Sources Tested For Dioxins . ., 	
Combustion Sources 	 	 '
Combustion Source Categories Believed To Have The Greatest

Ranked Source Category List For Stack Testing 	 	
Summary Of Tier 4 Stack Sampling Procedures 	 	
Sampling And Analyses Model 	 	
-Combustion Source Categories Where Ash Samples And
Stack Samples Will Be Collected 	 	
Tier 4 Work Group 	 	 • 	
Regional Office Contacts - Tier 4 	 •> 	 	
Page
7

9
,. . 11
, 22
, . . 24
. . . 32

. . . 33
. . . 36
, 43
... 45

48
. .. 56
.. . 58
Number

 1-1


 3-1

 A-l
                               LIST OF FIGURES
Schedule:  National Dioxin Study - Tier 4 - Combustion
  Sources 	
Preliminary Source List (from Table 3-4)	

Determination Of Sample Size For Municipal Waste Incinerators
                                                                           Page
12

35

67
                                     viii

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                                   Section 1


                Introduction And Summary Of Tier 4 Project Plan


1.1  Introduction

     This report presents  the  U. S.  Environmental Protection Agency's (EPA's)

plans for  identifying likely  sources and  assessing  the magnitude  of dioxin"

emissions  from  combustion  sources  under Tier 4  of the National Dioxin Study.1

The report describes the information EPA plans to collect to improve the Agency's

current  understanding of combustion sources which may emit  dioxin to  the ambient

air.  This  report  also describes the  rationale  used  in developing  the project

plan, as well  as  alternative approaches  that   were  considered.   While  source

sampling and analytical methods that will be used during the study are mentioned,

•this  report is  not intended to describe these methods  in detail.   References to

other documents which describe methods and  procedures more fully are identified.


 1.2  Background

      There are  75 different  chlorinated  dioxin  isomers,  divided  into  eight

 homologues, each  with different physical  and chemical properties.2   One  of the

 22 isomers  with  four  chlorine atoms   is  2,3,7,8-tetrachlorodibenzo-p-dioxin

 (2378-TCDD).*  There are  three  reasons why this  isoraer  is  the principal focus

 of the  National Dioxin Strategy:

           1.   It  is  believed  to be  the most toxic  of the chlorinated dioxins,

           2.   It  is the isomer most often associated with exposure and potential

                health  risks  to humans, and
  throughout  this project plan, the terms dioxin and dioxins are used generically
   to indicate chlorinated dioxin  compounds, as distinguished  from  2378-TCDD,  the
   specific  isomer  of major  concern.
                                        -1-

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           3.   There  is  sufficient  associated health  and exposure  information

               available  to  allow a  targeted  study  to be  developed.

      On  December  15,  1983,  EPA released  a  Dioxin Strategy!  which provides  a

 framework  under which  EPA will:

           1.   Study  the  nature  and  extent  of contamination of  2378-TCDD and  the

               associated risks  to humans and the environment;

           2k   Implement  or  compel  necessary  cleanup  actions at  contaminated

               sites; and

           3.   Further  evaluate  regulatory alternatives  to prevent  future con-

               tamination, as well as disposal alternatives to  alleviate current

               problems.

      To  implement the  strategy,  EPA has formed seven study tiers, ordered by  the

decreasing potential for 2378-TCDD  contamination:

          Tier 1  -    2,4,5-trichlorophenol*  (245-TCP)   production  sites   and

          associated waste disposal sites;

          Tier 2  -  Sites  (and  associated waste disposal sites)  where 245-TCP

          was  used as  a  precursor to make pesticidal products;

          Tier 3  -  Sites  (and  associated waste disposal sites)  where 245-TCP

          and  its derivatives were  formulated into pesticidal  products;

          Tier 4  -  Combustion sources;

          Tier 5  -  Sites  where pesticides  derived  from 245-TCP have  been and

          are being used on a commercial basis;

          Tier 6  -    Certain  organic  chemical  and  pesticide  manufacturing

          facilities where  improper  quality  control  on  certain  production
*2378-TCDD is  a  known  contamination  of  2,4,5  trichlorophenol,  hence  the
 focus on sites producing and/or handling 245-TCP.
                                      -2-

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          processes could have resulted in the formation of a 2378-TCDD contam-,

          inated product waste stream; and

         'Tier 7  -  Control  sites where 'contamination from 2378-TCDD  is  not

          suspected.


1.3  Management Of The National Dioxin Strategy

     Overall responsibility for the management of  the Strategy has been assigned

to the Assistant  Administrator  for  the  Office  of  Solid  Waste  and  Emergency

Response (OSWER).  OSWER is also  managing  the  investigations  for sites in Tier 1

and 2 of the study.   The Office of Water Regulations and Standards  (OWRS) is man-

aging Tiers 3,5,6 and 7, while the Office of  Air  and Radiation (OAR) is respon-

sible for Tier 4.  The Office  of Research and Development  (ORD)  is responsible

for sampling and analytical guidance.  ORD is also providing analytical support

for Tiers 3-7  through  EPA laboratories, collectively  known  as  the Troika." As

described later, EPA's Regional Offices are responsible for implementing various

aspects of  the  National  Dioxin  Strategy,   including  portions  of  Tier  4.


1.4  Project Approach

     There are many data gaps  in the available information concerning emissions

of dioxins  from combustion  sources.3  As  such,  a  number  of different  study

approaches could be  taken to fill these  data gaps.   After considering various

alternatives,  the Agency has  decided  to  focus  the Tier 4 effort on  the collection

of samples  from a number  of  combustion source categories which are believed to

have the  greatest  potential  to  emit  2378-TCDD to the ambient air.  The primary

objective of  the Tier 4  project  thus,  is  one  of problem definition,  i.e., what
*Environmental  Research  Laboratory  (ERL),  Duluth,  MN; Environmental Monitoring
 and Support  Laboratory  (EMSL),  Research Triangle Park,  NC;  and the Office of
 Pesticides and Toxic  Substances,  Environmental  Chemistry  Laboratory (ECL),
 Bay St. Louis, MS.
                                      -3-

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 source categories emit dioxin and at what  concentrations?   Extensive  stack and

 ash samples from selected source categories  will  be collected and analyzed for

'2378-TCDD and the higher dioxin and  furan homologues (i.e.,  tetra, penta,  hexa,

 hepta, and octa).  Such efforts are  needed to broaden our understanding of what

 combustion source  categories   emit  dioxins  and  furans  to  the  ambient  air.

      This approach is  believed necessary for a number of  reasons.  Only a limited

 number of combustion source  categories  have previously been tested to determine

 if they emit dioxins '(including 2378-TCDD)  to  the ambient air.  While dioxLn and

 furan compounds have been found in stack emissions and fly ash from some source

 categories, they have not been  detected at all of  the  source categories  which

 have been tested.   Ranges of  dioxin concentrations have been shown to  be very

 broad (orders of magnitudes).   Some of  the  variation in the ranges may be due,

 to differences in process operations within a source category [e. g.,  mass burn

 versus refuse derived fuel (RDF) as  subcategories of municipal incinerators; dry

 process versus wet process as  subcategories of RDF, etc.] but data are generally

 insufficient to allow  such  conclusions  to be drawn.  Also  measurement methods

 have varied considerably within the data base now  available.   These  and  other

 factors, not  surprisingly,  have led to conflicting  theories  on how  and when

 dioxins are formed.  In summary, currently available data do not clearly define

 the magnitude  and  scope of dioxin  (and  furan)  air  emissions  from combustion

 sources.3

      The scope of  the Tier 4  study  must  be  limited,  for several practical rea-
                                    4»
 sons.  While  the Tier 4  budget  of  over $1.3 million  is  a  considerable  sum,  it,

 does not  provide  the  funds  for  the Agency  to implement a  comprehensive  study

 program that can examine all aspects of dioxin emissions  from combustion sources.

 For example, Tier 4 will  not  adequately answer the question of how to minimize

 dioxin emissions.   An  important factor  which limits the scope of Tier 4 is the
                                       —4—

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high cost of  stack  sampling which is estimated  to  cost approximately $90,000

for each source tested.  This  cost does  not include similarly expensive analy-

tical work.   Because  of  these high costs and  the  limited resources available,

the scope of  the study must be sharply focused.

     Also of considerable impact is the fact that the National Dioxin Strategy is

a two year effort  scheduled to end in December  1985.*   At  that time,  a  report to

Congress is planned which will summarize  the results of the study.   This schedule

limits  to  some  degree the  types of activities which  can  be initiated and  com-

pleted  by  that date.  Certain research studies,  such  as developing and validat-

ing a mechanistic model  of dioxin formation in combustion sources,  which would

likely  take years to  design and complete, would not be practical  for this study.

     Because  all  aspects  of  the dioxin issue  cannot  be  included  in Tier 4,

followup studies may be.needed.  The results of the Tier 4 study should  provide  a

reasonable basis  on  which  to  determine  any  need  for  additional  studies.


1.5  Basis For  Investigation  Of Combustion  Sources

     There are  several  unproven hypotheses  concerning  dioxin  emissions  from

combustion processes. Dow Chemical's "Chemistries of Fire" theory proposes  that

dioxins are  a natural byproduct of fire  and will be formed at some quantities  in

 all combustion  processes.5  However, experimental results by Buser and Rappe and

 an evaluation of  data from the literature3  suggest that dioxins are emitted only

 under  limited  conditions.   The most  prevalent  theories,  including Esposito's

 formation mechanism,2  involve  the  incomplete  combustion  of  polychlorinated

 .dibenzo dioxin (PCDD's) or PCDD precursors.  Neither the Dow hypothesis  nor the
                                                           "          *5  Q
 precursor hypothesis have  been  conclusively  supported or  refuted. J»-)   Recent
 *$90,000 is an  estimate  based on  a  typical source test,  and  does not include
  any laboratory analysis for dioxins, homologues or isomers.  Actual costs will
  vary depending  on source configuration, specific  analytical  work done., etc.
  Each work  plan for individual sites will  have  individual estimates and costs
  will be optimized.  See Reference 4.


                                       -5-'     -           •!

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studies involving pyrolysis of wood  with  and  without chlorination, in conjunc-




tion with the studies of  pyrolysis  of  chlorinated coal, suggest that inorganic




chlorine at high  levels  with any organic  material  may very well  lead  to PCDD




formation.




     Although there is  some  disagreement,  PCDD precursors  are  defined  for the




purpose of this  plan  as chlorinated aromatics that  can produce PCDD's  through




biraolecular reactions and  thermal rearrangements  during incomplete combustion.




Examples include chlorinated phenols and chlorinated benzenes.  When PCDD's are




formed in a combustion  source, or are  already present  in fuel,  they can escape




in the exhaust gas stream with the fine particulate especially when the thermal




destruction efficiency of the combustion process is low.3




     The Agency has recently performed a qualitative analysis of available data




considering precursors  and  combustion conditions  believed  to contribute  to




dioxin emissions.3  Combustion source  categories  determined to have the great-




est potential  to emit  2378-TCDD  are  listed  in  Table  1-1.   Source categories.




rated as  "Rank  A Sources" are those for  which limited  data  are  available and




are believed  to have the  greatest  potential  to  emit  dioxin.  Rank  A  sources




will receive  the highest priority  for testing.   Some B  and  C ranked  Source




categories will  also be tested.




     Since combustion  sources  are  ubiquitous and  are  fairly  concentrated  in




urban areas,  it  is  conceivable that a  large portion of the United  States popu-




lation may be exposed  to  dioxins  including 2378-TCDD  in the ambient air.  More




data are  needed to determine the magnitude and extent  of exposure to  dioxins




from combustion sources.  While current evidence does not suggest that an unrea-




sonable risk  exists, the Dioxin Study  provides an opportunity to perform a more




orderly and thorough investigation of  the  issue.  For  each stack test by Tier 4




where dioxins  are determined  to  be emitted  to  the air,  the risks  of dioxin




emissions will be estimated.






                                       -6-

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           Table 1-1.   Ranked Source Category List For Stack Testing1
Rank A Source Categories:2

     Sewage Sludge Incinerators
     Black Liquor Recovery Boilers

Rank B Source Categories:3

     Industrial Incinerators (including hospital incinerators)
     Boilers (Firing PGP treated Wood)*
     PCP Sludge Incinerators^
     Carbon Regeneration (industrial)
     Metal Reclamation

Rank C Source Categories:5

     Wood Stoves
     Charcoal Manufacturing
     Mobile Sources
     Small Spreader-Stoker Coal Boilers
     Chlorinated Hazardous Waste Incinerators
     Lime/Cement/Aggregate Kilns Co-fired with Chlorinated
       Organic Wastes
     Commercial Boilers Firing Fuels Contaminated with Chlorinated
       Organic Wastes                                   % '
     Open Burning
     Apartment House Flue Fed Incinerators

Rank D Source Categories :*>

     Municipal  Solid Waste  (MSW)  Incineration
     Industrial Boilers Co-firing  Wastes             • •   .   -
      list of combustion source categories under investigation by Tier 4 continues
  to be revised as new information is received and is therefore subject to change.

 2Rank A are large source categories (greater  than 1 million tons of fuel and/or
  waste burned annually) with  elevated  dioxin precursor contamination  of feed/
  fuel.  These categories  are  judged to have a high  potential to  emit TCDD.

 3Rank B are  small  source categories (less than 1 million tons  of fuel and/or
  waste burned annually) or source categories  with limited dioxin precursor con-
  tamination of feed/fuel.  These  categories  have some potential to  emit TCDD.

      is an abbreviation for pentachlorophenols.

       C are source categories less likely to  emit TCDD.

       D are source  categories which have already been tested three or more times.
                                       -7-

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 1.6  Summary Of Tier 4 Program Plan




      Two levels  of   source  sampling  are  planned  in Tier  4.   On one  level,




 relatively inexpensive -ash samples  (screening)  will be- collected  from combus-




 tion source categories listed in  Table  1-2.   As explained later,  these  source




 categories are believed to have a likelihood of  emitting  dioxins.   Ash samples




 will be collected from approximately three  different sources in each source cate-




 gory.   These ash samples will generally be  collected from control  devices,  or




 at  some other  point  in the device  duct work downstream from the combustion zone.




 "Bottom" ash samples will only be  taken where downstream samples  are  not  pos-




 sible.   These  samples will be analyzed to determine the concentration  of  2378-




 TCDD and the higher  dioxin and furan homologues  present  in the ash.  These  data




 will be used to provide  a qualitative indication of the presence of dioxins  in




 the  flue gas emissions.   Due  to  the uncertainties demonstrated in  previous ash




 and  stack sample  comparisons, ash  samples  can neither be used with  certainty  to




 quantify dioxin and furan air emissions nor to'conclude  their  absence from stack




 emissions.3  However, dioxins measured  in  ash will identify  those source cate-




 gories  which probably should  be  further tested.   Tier 4 ash data will also add




 to the  available  information  on the  ash and stack gas relationships of di'oxin.




     In addition  to  the ash  sampling  program,  a number  of  combustion source




 categories have been selected for detailed source testing.  Because of the cost




 involved with  stack  testing,  only  10 - 12  different sources  can be tested from




 the  source categories listed in Table 1-2.   These stack tests will be performed




 using EPA's modified Method 5 and source testing procedures  consistent with those




described in the  recently developed American  Society of  Mechanical Engineers




 (ASME)  sampling protocol for waste-to-energy facilities.6




     The samples to be collected during the stack testing program are discussed




in Section 3 and are  briefly summarized here.  They include total stack  emission




samples before and after controls,  ash or slurry samples from the control device
                                      -8-

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       TABLE 1-2.  COMBUSTION SOURCE' CATEGORIES WHERE ASH  SAMPLES AND

                      STACK'SAMPLES WILL.BE COLLECTED1
Source Categories
Sewage Sludge Incinerators
Black Liquor Recovery Boilers
Industrial Incinerators (including hospital incinerators!)
Metals Reclamation (including wire reclamation
incinerators and secondary copper smelters)
Chemical Sludge Incinerators
Industrial Carbon Regeneration Units
Charcoal Manufacturing Ovens
Wood Stoves
PGP Treated And Salt Laden Wood Combustion In Boilers
Small Spreader-Stoker Coal Fired Boilers
Kilns And Commercial Boilers Burning Hazardous Wastes
Open Burning (including forest fires and agricultural
burning)
Apartment House Flue Fed Incinerators
Mobile Sources
Samples To Be
Collected -
'Ash
X '
X
X
X
X
X
X
X
X
X
X
X
X
X2
S tack
X
X
X
X
X
X
-
X2
X
X
-
—
-
-
     list of Tier 4  categories  continues to be revised  as  new information is
 received and is_ therefore subject to change.
2Includes some samples and results being supplied to Tier 4 by other programs.
                                     -9-

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 and firebox,  samples of the feed or fuel,  and samples of nearby soils.   Precom-




 bustion air samples  will also be collected at those sources where precursors  are




 suspected to  be present in significant concentration in the air from other nearby




 sources.   A summary  of the samples  to be collected during stack testing and  the




 analyses  to be performed under Tier 4 are outlined  in Table  1-3.' Although  not




 noted  in  the   table,  an additional number  of  samples will be collected  and




 analyzed  for  quality assurance/quality dontrol  purposes.




     Stack, ash,  feed,  fuel,  soil and precombustion air samples  for  Tier 4 will




 be  analyzed for  the  2378-TCDD isomer, and  for each  of  the  higher homologues  of




 dioxin and  furans (i.e., tetra, pemta, hexa,  hepta, and  octa).  Precombustion




 air and feed  samples will also be analyzed for  selected  suspect dioxin precur-




 sors (e.g., chlorophenols  and chlorobenzenes).   Stack samples will be collected




 primarily by EPA contractors who will ship  them  to  the designated Troika labora-




 tory for  analysis.   Procedures  for  the collection and shipping of samples,   as




 well as  the  analytical and  quality  control  procedures  to  be  followed,  are



 discussed elsewhere.''




     At the conclusion of the Tier 4 study,  the Agency will have collected either




 qualitative screening samples or detailed stack samples from a number of  combus-




 tion source categories.  These data should  provide a better  understanding of the




 source categories which emit dioxins and furans  to  the atmosphere.  The detailed




 stack  test data will  allow the  Agency to determine the magnitude of the dioxin




and furan emissions from these sources and calculate the risk to which the people




 in the vicinity of such sources are exposed.  Figure 1-1  presents  the anticipated



 schedule for-the Tier 4 project.




     The information collected  during  the  study will be  summarized  in  a final




report.  The  report  will also summarize the  available data from other  studies.




For example, stack test data being collected from various muncipal incinerators




by New York State and others will be  included,  if available.   Any preliminary






                                      -10-

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                            TABLE  1-3.    SAMPLING AND  ANALYSES MODEL
Sample
Inputs
Precombustion Air

Haste Feed and/or Fuels

Outputs
Stack Before Control
Stack After Control
Bottom Ash
Ash From Control Device
Other
Soils (in vicinity)
Sampling Train Blanks

Method

XAD-2
(Ambient)*

Grabs


MUST*
MM5Th
Grabs
Grabs

Borings
MUST*

Samples

0-1«

Dally Composite


Condenser Rinse
Adsorbent Resin
Fllter(s) Catch
Probe Rinse
Daily Composite
Dally Composite

1 Composite
Resin, Fil-
ter(s), Rlnsec

, Analyses*

2378-TCDD,
4-8 CDD/CDFf, TOCL8, Cl-phMM5T la a modified EPA "Method 5" train an defined in the ASiME protocol.                    ,,«,.„     ,.,  i.  . ,
iFor blank sampling trains, one is designated priority oae and  the  second will be analyzed only if the first blank  train
 has detectable background levels of dioxin/furans.
JMultiple analyses for each sample will have a multiplier effect on the analytical costs also.  Total does not include
 quality assurance samples (approx. 20Z).
                                                         -11-

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 results  from the  three  million dollar,  three year  effort  being  initiated  by
 Environment Canada to examine the  significance of  various  operating conditions
 on dioxin emissions  from municipal  incinerators   will  also be  included.   The
 Tier 4 teport  will also include a  list  of recommendations  for future testing
 and study.

 1.7  Possible Results Of The Tier 4 Study
      The primary  objective  of  this  study  is  problem definition.   The  degree  to
 which Tier  4 can  satisfy this  objective depends in large measure  on the magni-
 tude  and  pervasiveness  of dioxin and  furan  emissions  found during the study.
 For examples—stack test data and subsequent  risk  assessments may  indicate,  at
.  least for  the  sources or source categories tested,  that dioxin  and furan  emis-
  sions are  not  likely to result  in an unreasonable  risk  to  the public.   Assuming
  this  is  the result,  some general conclusions  about the scdpe of dioxin  and  furan
  emissions from combustion sources can be drawn.  Such conclusions will  obviously
  need to be  stated carefully,   acknowledging  the  possiblity that  some untested
  sources may exist which may emit elevated levels  of  2378-TCDD or other dioxins
  and  furans.
       A more likely  outcome  of  the  study  is  that  the  ash  sampling program will
   identify a number of source categories with a sufficient probability of having
   levels of  dioxins and/or  furans present  in the  ash which merit more detailed
   testing.   Similarly,  the stack test program  which can be conducted under Tier 4
   may  identify  relatively high  emission rates  from  some  of the sources which  are
   tested,  thereby  indicating a  need for additional  testing  at  similar sources.
   As a result,   some  followup studies  would  be needed  to  define more  fully  the
   magnitude of  the problem.
                                         -13-

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1.8  Format Of This Report



     This section has  provided an  overview  of  the  scope  and purpose  of Che




Tier 4 program.  Section 2 discusses various alternatives which were considered.




Section 3 provides further detail on how the source categories  to be tested under




Tier 4 were identified, the number and types of samples to be collected and the




analyses to be performed.   Section 4 describes the implementation aspects, of the




program, such as  how  individual sources were selected  for  testing  and how the




various samples will be collected.
                                      -14-

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                                   Section 2


                 Alternative Study Plans Which Were Considered



     The previous section presented  a brief overview of  the  scope and purpose

of the Tier  4 study.   In designing  the  study,  the Agency  considered -various

alternatives.  The  most  recommended  alternatives  are  described  below,  along

with the reasons why they were not included in the Tier 4 plan.


2.1  Alternative 1;  Focus The Tier 4 Effort Primarily on Municipal
                     Waste Incinerators

     The most  frequently  suggested alternative was to  focus  the Tier 4  study,

in whole or  in part, on determining the magnitude of dioxin and  furan  emissions

from various municipal waste incinerators.' There were several reasons  for this.

     First,  of the  combustion  source categories which have been tested,  dioxin

emissions are greater for this source category than for  any  others.  This  source

category is,  therefore, viewed with continued interest and concern.   Second,  a

number of urban  areas are presently  considering  the permitting of: new  municipal

incinerators,  primarily as resource recovery units,  due  to the limitations asso-

ciated with  land disposal.   Solid waste program representatives  and other  gov-

ernment  officials,  representatives of  industry, and the public  are  concerned

about  the potential exposure and  risk from dioxin and furan  emissions from these

proposed facilities.   As a  result,   it has  been recommended  that a  number  of

municipal waste  incinerators be  tested in order to gain  a  better understanding

.of their dioxin  and furan emissions.

      After  careful consideration, the Agency decided to  focus the Tier 4 stack

 test program primarily  on  combustion  source  categories other  than  municipal

 waste incinerators for  the following reasons:
                                       -15-

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          (1)  Six  of the  approximately  40  large  conventional (non-modular)




           municipal waste  incinerators  in the  United States have already been




           tested.3  As such, this source category is by far the most 'tested of




           all combustion source categories.




          (2)  Based  on  the results  of previous tests, the  Agency has tenta-




          tively concluded that the emissions  from  well operated facilities do




          not pose a  significant  public health problem to those persons living




          in the vicinity  of these sources.  This  position  was initially con-




          tained in  a report   entitled  "Interim  Evaluation  Of Health  Risks




          Associated With  Emissions  Of Tetrachlorinated Dioxin  From Municipal




          Waste Resource   Recovery  Facilities,"8  and  was   reaffirmed  by  the




          Agency in December 1983.9




          (3)  It is possible that other source  categories may emit similar or




          larger quantities of  dioxins and  furans or have a greater exposure and




          risk associated  with  them  than  municipal waste  incinerators.   This




          cannot be determined  unless resources  are  devoted  to  testing  other




          source categories, and




         (4)  There appears  to be  considerable  interest  in  testing  specific




         municipal waste  incinerators,  so  that  a number of  municipal inciner-




         ators will be tested,  even  if  they  are  not tested under  Tier 4.   At




         present, approximately ten   municipal  waste  incinerators   have  tests




         planned or are being tested,  primarily by Region III,  NASA, individual




         States, and Environment Canada.




     For these  reasons,  the  Agency has decided  not  to  focus the Tier 4  stack




testing effort  on  municipal  incinerators.   However, available data  from  tests




o'f municipal incinerators  by other agencies  will  be obtained  and  included in




the final Tier 4 report.
                                      -16-

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2.2  Alternative 2:  Investigate Conditions Which Increase/Decrease
                     Dioxin And Furan Emissions

     Another alternative  considered  was to  include  a  field  study designed  to

examine the  significance  of various combustion  device operating parameters  on

the magnitude of dioxin emissions.   Under  this  option, detailed stack  sampling

would be performed at one or two facilities.   Various operating  conditions  (such

as waste load and excess  air) would be carefully monitored over  a  range  of  con-

ditions and  emissions measured  for correlation.

     It is  recognized  that  such work is useful and  necessary to understand  how

dioxin emissions can be minimized.  However,  such a  study has not  been  included

in Tier 4.   The primary reasons a-re—the high  cost to conduct such  a  field  study

and  that similar studies  are  planned by others.

     For example,  Environment Canada,  has recently  initiated  a three  year,  $3

million study  designed to  investigate  the  significance of  changes  of  various

operating  conditions  upon  emissions  at   three  municipal  waste  incinerators.

Also,  the  ASME plans  a similar series of  tests  at a United  States incinerator.

For  these  reasons,  a program to  collect  additional   field data  to characterize

 the  significance  of operating  parameters  has not been  included.  However,  the

 results of the studies previously mentioned  will be obtained and  summarized in

 the  final  Tier 4  report.


 2.3  Alternative 3:   Develop A Mechanistic  Model To  Estimate
                     Dioxin And Furan Emissions

      Since resources  to conduct detailed  stack  tests for each combustion source
       *

 category  are not  possible,  it  has been  suggested   that an empirical -or ^mecha-

 nistic model be developed which  could  be  used  to estimate  emissions of dioxins

 and furans  from source categories which could not be stack tested.  This alter-

 native was  not  included in  the  final Tier  4  plan   for the  following  reasons:
                                       -17-

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          (1)   A mechanistic or empirical model data may  require  a  substantial


          •amount of time to develop and validate.   Given the current schedule of


          the  National Dioxin Strategy,  there is probably not sufficient time to


          (a)  design such a model, (b)  collect  the necessary  source test data,


          (c)  validate the model,  and (d) estimate  dioxin emissions  for  many


          source categories.

          (2)   It is not  entirely  clear,  if a single model could be developed


          which would  be  applicable  to all  combustion  source  categories,  or


          whether a number  of  models  would  need  to  be  developed  for various


          types or groups of combustion source categories.  Certain theoretical


          models now exist, but the practical field application of these models


          is believed limited at this time.

          (3)   The development  and validation of such models may not be possible


          or successful,,  given  the limited  amount of test  data  which  can be


          collected under Tier  4.

     For these reasons, the Agency  has  decided not  to include the development of


mechanistic or  empirical  models  as part of  the  Tier 4 program.   However, it is


anticipated that a followup project to  further examine the  feasibility of devel-


oping a practical empirical or mechanistic model(s) will likely be initiated at


a later date.   Such efforts could use the data collected under Tier 4 and other


ongoing projects as a framework to design such a model  development and validation


program.
                                                                        *


2.4  Alternative 4;  Collect Ash Samples From A Large Number Of
                     Source Categories

     In order  to determine which  source categories emit dioxins and furans, it


has been  suggested  that ash  samples be  collected from a large number of combus-


tion source categories.   Under this alternative, ash sampling would the primary


activity  of Tier 4.



                                       -18-

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     A comprehensive ash sampling program in lieu of stack testing has not been




included primarily  because  ash  samples  have  a limited .value  in  identifying




sources which may emit dioxins.3  A review of available data suggests that con-




centrations of dioxins measured in ash do not correlate sufficiently with dioxin




flue gas  concentrations  for ash data  to be used to  estimate  stack emissions.




Although  the data  available  tend to suggest a  trend,  ash sampling has limited




value, even to identify which  source categories emit dioxins.




     Ash  samples  collected  for Tier 4 stack sampling  program  will be examined




for any  correlation of ash  data with stack emissions.   It  is hoped that with




these  additional  data  and studies  by  others,  more definite  statements  can be




made  regarding the  value  of  ash  samping  data.
                                        -19-

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                                   Section 3






                            The Tier 4 Project Plan









3.1  Overview




     This section  describes  the   process   which  was  used  to  identify  those




combustion source  categories  which are  likely to  have  t:he greatest  potential




to emit dioxin to the ambient  air.  These  source  categories are candidates  for




source sampling  under Tier  4.   The  process  initially   involved  a  literature




review of information related  to dioxin emissions from combustion sources.3   The




information was reviewed to determine (a) which combustio.n_-Sjjiirce categories  had




already been tested for dioxin and (b) which factors appear to  be most  important




with respect to dioxin being emitted from combustion sources.  Criteria were then




applied to  prioritize those  source   categories  believed  to  have  the  greatest




potential to emit dioxin.






3.2  Literature  Review And  Evaluation




     An initial  literature  search for dioxin emission information was  made in




 1983  for  OAR/EPA.!0   This  literature  search was used as  the starting  point  for




 a  more  specific review  of previous  studies  concerning  dioxin emissions  from




 combustion  sources.   Contacts were made  to identify recently  performed or  on-




 going  studies  which  could be  used to  supplement  the  data. base. While the full




 results of  the  literature  review are reported  elsewhere, the  following  para-




 graphs provide a summary of tHe key  findings of the search.3







 3.3   Summary Of Available Data




      A review of the literature^ has  identified 12 combustion source categories




 which have  been tested for dioxins and for which data are available.  Table 3-1




 lists these source categories and the concentrations which have been measured.
                                      -21-

-------
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General operating  characteristics  of  the  sources which  were tested  are  sum-




marized in Table 3-2  and are used below to identify combustion related parameters




which may  affect  the likely  presence arid magnitude  of dioxin  emissions  from




combustion sources.                                      •



     Dow Chemical's  "Chemistries of  Fire"  hypothesis proposes that polychlori-




nated dibenzo  dioxins  (PCDD's)  are  a common  and natural  byproduct  of fire.5




However, an  evaluation  of  data  from  the  literature  suggests  that  PCDD's  are




emitted during  the incomplete combustion  of either  (a) dioxins  or (b) dioxin




precursors.  Although  uncertainty  remains,  dioxin precursors  are  defined  for.




purposes of  thi_s_project  plan as chlorinated aromatics which can produce  dioxins




through bimolecular  reactions  and  thermal  rearrangements.   Examples  include




chlorinated  phenols  and chlorinated  benzenes.   Based  on the literature  review,3




the  following  factors appear  to  affect dioxin  emissions:




           °PCDD in feed,




           "Precursors  in  feed,




           °Chlorine  in  feed,




           "Combustion  temperature,




           "Residence time,




           "Oxygen availability,




           "Feed processing,                        •    ,




           "Supplemental  fuel.







      3.3.1  PCDD  In Feed3



           2378-TCDD is a "side reaction"  impurity that  can result from the manu-




  facture of  trichlorophenol, which is used  to make the herbicide 2,4,5-trichloro-




  phenoxy acetic acid (245-T).   Pentachlorophenol (PCP) production  can also result




  in  a PCDD contaminant,  primarily octachlorodibenzo-p-dioxin (OCDD).  The primary




  end use  for PCP is  as a wood preservative.  It  is anticipated that some dioxin
                                       -23-

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-24-

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contamination may also occur during the manufacturing  of  other similar chlori-




nated aroraatics,  particularly  if" the  manufacturing  efficiency  is  less  than




optimal.  Therefore, dioxins are  thought  to  enter the"environment as a contam-




inant of  some  commerical products, such  as  wood preservatives and pesticides.




          The widespread  use of  these products  increases  the  possibility of




finding dioxins  in  the  feed of a combustion process.   For  example, PGP treated




wood may be used to fire industrial boilers such as  those  at papermills.  Runoff




may carry pesticides containing dioxins to water  treatment  facilities  where  the




organics are incorporated into the sludge, which may then  be incinerated.   Like-




wise, contaminated  waste materials from some manufacturing processes may be com-




busted  as an energy recovery procedure. Two examples are PCP sludge incinerators




used  at some wood preserving facilities  and black  liquor recovery boilers used




at paper mills.



           Studies  of  emissions from boilers included  in  the literature review3




demonstrate that if PCDD's  are  detected in the feed of an inefficient or  poorly




 controlled  combustion process, it is  very likely that they  will  be  emitted to




 the atmosphere.






      3.3.2   Precursors In Feed




           Most of the studies reviewed in the  literature  search3 focused  on the




 formation of dioxins  and  furans from precursors.    Espossito  et  al.  presented




 detailed descriptions of these  formation mechanisms  for  chlorinated dioxins.39




 This work organizes dioxin precursors into three classes:




           Class I  -  Polyhalogenated  phenols,  primarily with a halogen ortho to




 the hydroxyl group, with a high  probability of dioxin  formation;




           Class II  - Ortho-halophenols  and  ortho-halophenyl  esters  where the




 substituted groups are a mixture of halogens and nonhalogens; and
                                        -25-

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          Class III - Other  chemicals  having the possibility,  but less likeli-




hood, of dioxin formation, including chlorinated aromatic compounds.




          The majority of experimental  work to date has centered on three classes




oE precursors:  chlorinated phenols, chlorinated benzenes,  and  PCB's.  Dioxin




formation from the combustion of chlorinated  phenols  has been tested extensively




by Rappe^O  jansson^l,  and Ahling42,43.   Dechlor.ination  of  highly  chlorinated




homologues can result in  formation of  the more toxic 2378-TCDD  isomer.  Chlori-




nated phenols  are used  as  wood preservatives,  herbicides,  and  for  sap stain




control.  Wood  or vegetation sprayed with chlorophenols  may be disposed of by




incineration or used  as  a supplemental fuel  in  boilers.   In addition, chloro-




phenol wastes  are  often  disposed  of  in  sludge  incinerators  and  industrial




boilers.  The  identified references above provide a  reasonable basis for  con-




sidering .these  combustion  sources  as  likely  sources of dioxin emissions and




therefore,  candidates  for the Tier 4 testing program.




          Buser investigated the   formation  of PCDD's  and  PCDF's   from the




pyrolysis of  chlorobenzenes.44   The  formation mechanism  included a  chlorophenol




and  a  polychlorinated diphenyl  ester (PCDPE). intermediate.  Chlorobenzenes are




used in  solvents, dyes,  Pharmaceuticals,  and rubber  production.  Such products




make up  much  of the organic  chlorine  found  in municipal  waste  incinerator  feed.




The  associated waste products may also be disposed of in other incinerators  or




boilers.



           Buser also investigated the  formation of PCDF's from the  pyrolysis  of




 PCB's.45-47  NO  experimental work  has been" identified .on  PCDD  formation  from




 PCB's.  However,  several studies have  been identified that  found PCDD's emitted




 from PCS fires.23,37,48   in addition, PCB's  are frequently  in solution  with




 hexachlorobenzenes which have been shown to  form  PCDD's.  PCB's have been used
                                       -26-

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as dielectric fluids, in transformers and capacitors hydraulic fluids, plastic-




izers, and dyes.  The incineration  of  PCB's  at' waste disposal facilities or in




boilers may result in PCDD and PCDF emissions.







       3.3.3  Chlorine In Feed




            The chlorine  content  of fuel  is obviously  an important parameter




affecting the  formation  of PCDD's  or  PCDF's.  Shih et  al.  developed a ranked




priority list  of conventional  combustion  systems  emitting  polycyclic  organic




matter including  PCDD's  and  PCDF's.49   The  rationale presented  for  source




ranking is  based on  fuel characteristics  and  combustion  conditions.  Shih's




work  places  great emphasis on  both the chlorine  content: of  the  feed  and  the




concentration of  aromatics in the feed.




            Various  authors have  demonstrated the  effect of chlorine on dioxin




emissions.  Mahle et 'al. demonstrated  that PCDD's were emitted from coal  combus-




tion  only when chlorine was added.50  Tiernan et al. .found  PCDD formation during




the combustion of pine in the  presence  of HC1, but no PCDD's were  detected during




the combustion of pine alone.51  Liberti studied the combustion of  vegetables.52




When  inorganic chlorine or PVC were  added, PCDD's and PCDF's were detected in  the




feed. While there is general acceptance  that some chlorinated compounds are  con-




clusive  to  dioxin formation,  these inorganic chlorine  studies demonstrate  that




the  specific  mechanisms  involved  in  PCDD  formation are  complex  and not  well




understood.  However,  it can be generally  stated  that  chlorine must be  present




 for  the  formation of PCDD, and  general  trends  suggest  that  increased  chlorine




concentrations  in the  feed  may  improve  the possibilities  of  PCDD  emissions.






        3.3.4  Combustion Conditions




             The remaining factors  that are believed  to  significantly affect




 PCDD emissions are  combustion conditions.   These are  combustion temperature,
                                       -27-

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residence time, mixing,  use of  supplemental  fuel,  and fuel  processing.   The




overall combustion efficiency  of  a combustion process is a  function  of  all of




these factors.  In order to destroy PCDD's or prevent their formation, the com-




bustion efficiency must  be  high.   This  requires a combination of high tempera-




tures, available oxygen, high heat content fuel, and long residence times.  Each




factor is discussed separately below.






     3.3.4.1 Combustion Temperature




          Experimental evidence  suggests that  temperatures  of  500-800°C  pro-




mote PCDD  formation,  while  temperatures  greater  than about  800°C  destroy




PCDD's.1,43,47  Buser  et al.  showed that  PCB  pyrolysis  at  550-650°C  forms




PCDF.47  However, pyrolsis  at  temperature greater than  700°C  cause  99 percent




destruction of PCB's  and no PCDF  formation.38  Ahling  et al.  produced similar




results for both  PCDD's and PCDF's  during the combustion of  chlorophenols.^2




          •Combustion temperature is a function of  the BTU- (British Thermal Unit)




content of the fuel  or supplemental fuel, the available air, and the degree of




fuel processing.  Municipal waste incinerators are considered a significant com-




bustion source of PCDD's.14-19  These large mass burn  units are characterized by




low combustion temperatures, due in part, to  the high moisture, low BTU content




of the fuel;  poor  air/feed  mixing due to the lack of feed processing; and lack




of supplemental fuel.  In comparison,  many hazardous waste incinerators and high




efficiency boilers are designed for very efficient combustion.  These  units burn




high BTU fuels and/or add high BTU supplemental fuels; and, even if the air/fuel




ratio is low, the air/fuel  mixing  is  efficient.  The fuels are processed (e.g.,




drying, shredding,  combustibles  separation,  etc.)  to  decrease  mositure  and




improve mixing.  In  many cases,  high temperature afterburners are used for the




combustion of offgases.  Several studies have identified the effects of high com-



bustion temperatures  on PCDD's  and  PCDD precursors.22,23,26  por example, no
                                      -28-

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PCDD's were detected in the emissions of Che Vulcanus incinerator  ship during the




combustion of PCDD contaminated Herbicide Orange.22  xhe combustion temperature




during this project was 1600°C.






     3.3.4.2 Residence Time




          The residence  time  necessary  to destroy  PCDD's  and  the  combustion




temperature are inversely  related.   The  higher the combustion temperature, the




shorter the  required   residence  time  for  PCDD  destruction.   Likewise,  a low




temperature will  require  a  long  residence  time   for  destruction of PCDD's.




Sachdev et al. showed  that  an  increase in both  temperature  and  residence time




decreased the  formation of  PCDD's  from  chlorophenol  combustion.53   Similar




results have been  found  at hazardous waste incinerators  that  run with 1.5-2.0




second residence times.   Combustion  sources  with  longer residence  times and




high temperatures  are  less likely to  form products of  incomplete combustion,




such as dioxins.             '                '






     3.3.4.3 Oxygen Availability




          Oxygen availability is a function of both the a.ir/fuel ratio and air/




fuel mixing efficiency, both of which  are  of  concern when burning solid fuels.




Solid fuels and high viscosity  liquid  fuels  (waste  tars,  etc.)  burn as partic-




ulates or large droplets, and therefore portions of the  fuel  are burned in low




oxygen or pyrolysis conditions.   A low air/fuel ratio or  poor  air/fuel mixing




will promote poor  combustion  conditions  and  the formation  of  PCDD's.   Jansson




demonstrates that  an   insufficient  air  supply  increases!  PCDD  emissions  from




chlorophenol combustion.^   Muncipal  waste combustors  are usually  fired  with




excess air.  However,  large mass  burn units  have  poor air/fuel  mixing due to




the lack of fuel processing.  Activated carbon regeneration and wire reclamation




incinerators are both designed with limited air (some wire reclamation is done,
                                      -29-

-------
in poorly designed nearly open chambers which are conducive to low temperatures




and mixing).   All of  these  cases  have  been shown  to emit  dioxins.14,32,35




Sources with a  low air/fuel ratio or  poor  air/fuel mixing will  be  considered




potential sources of PCDD emissions.






     3.3.4.4 Feed Processing



          The feed material for a combustion source  may  be  a  liquid,  a solid, or




a gas.  Both liquid and gaseous  fuels can be easily mixed with air resulting in




a high  combustion efficiency; solid  feeds  usually require  some  processing to




improve combustion.  Often  solid  feeds require drying, shredding, or separation




to improve  combustion.   Similarly,  high  viscosity  fuels,  for  example  waste




tars, require  some  preparations   including  preheating  and  atomization prior to




combustion.



        .  Feed  processing will determine, in part,  both oxygen availability and




residence time.   Fi-ne, homogeneous • feed  particles will improve air/fuel mixing




and combustion.   Larger  particles will  require  longer  residence  times  and may




result  in local oxygen deficiencies due  to poor mixing.  High moisture will also




decrease combustion  efficiency.   Therefore, highly processed homogeneous feeds




are  less  likely  to  emit products  of incomplete  combustion,  such  as  PCDD's.







      3.3.4.5 Supplemental Fuel




          When  burning a low BTU fuel,  the addition  of supplemental fuel will




increase the combustion  temperature and improve combustion.   Haile et al. tested




a  boiler  cofiring RDF with coal.12   xhe boiler temperature  was 1200°C, and no




PCDD's  were detected.   Dow Chemical tested an  industrial incinerator burning




waste tars  without supplemental fuel and found parts per billion (ppb)  levels of




TCDD's  in  the   fly ash.5  After  the  addition of a  supplemental fuel, no TCDD's




were detected.  '
                                      -30-

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          When selecting sources  for  the  Tier  4  testing  program,  sources fired




with high BTU  supplemental  fuel  will be considered less likely to emit PCDD's.




Sources burning low BTU wastes without  supplemental fuels  will be given higher




priority for testing.






3.4  Identification Of Source Categories With A Potential To Emit Dioxin




     The previous  paragraphs  have identified a number  of:  parameters which are




likely to affect the presence  and/or magnitude of dioxins emitted from combustion




sources.  In the analysis described below, various  combustion  source categories




are reviewed to determine which exhibit characteristics more closely associated




with these  parameters.   Source  categories  so identified  are given  a, higher




priority  for source  sampling  under Tier 4.




     Abroad  list  of  combustion  source  categories is provided  in Table  3-3.




These  source  categories were examined in a somewhat judgmental manner  with the




combustion  related parameters previously  described. This  process  resulted  in  a




 listing  of  combustion  source  categories  (see Table  3-4) which  are  considered  to




be more  closely associated with these parameters.  Table 3-4 also  includes  those




 source categories  where dioxin has  previously  been  found  to be emitted.  Source




 categories  in Table 3-4 represent those  which are  likely  candidates  for source




 sampling under Tier 4.



      A number of  source categories  initially  listed in Table  3-3  do not appear




 in Table 3-4.   These have  been excluded for a  variety  of reasons.   For example,




 fossil fuel-fired  boilers,  process  heaters,  and gas turbines have been excluded




 because of their use of fuel with relatively low chlorine content.  For the same




 reason, industrial processes using low chlorine  fossil  i:uels, such as the pro-




 duction of  carbon  black  and  coal  gasification,  have  not  been  included.




      Other sources have not  been included in Table 3-4 because  they  are rela-




 tively small  sources  burning a low annual tonnage  of  fuels.  Examples included
                                       -31-

-------
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                                                      -32-

-------
        Table 3-4.  COMBUSTION SOURCE CATEGORIES BELIEVED TO HAVE THE
                      GREATEST POTENTIAL TO EMIT DIOXINS
              Source
              •-'. Rationale
 Hazardous Waste Incinerators

 Municipal Waste Incinerators

 RDF2 Boilers

 Commercial Waste Oil Boilers

 Industrial Boilers Co-firing Wastes

 Wire Reclamation Incinerators

 Activated Carbon Regeneration

 PCP3 Sludge Incinerators

 Sewage Sludge Incinerators

 Mobile Sources

 Wood Stoves/Fireplaces

 Industrial Incinerators


 Wood/Bark Boilers


 Charcoal Manufacturing


 Bla'ck Liquor Boilers

 Cement/Lime Kilns Co-firing Wastes

 Small Spreader-Stoker Coal Boilers
TCDD1 Detected

TCDD Detected

TCDD Detected

TCDD Detected

TCDD Detected

TCDD Detected

TCDD Detected

TCDD Detected

PCDD^ Detected

TCDD Detected

TCDD Detected .

TCDD Detected from municipal
  incinerators

Experimental results with PCP
  treated wood

Experimental results with PCP
  treated wood, combustion conditions

High POM5 effluent, PCPs in feed

Precursors present

Favorable combustion conditions for
  dioxin formation.
      refers to the tetra homologues as a group.  Available analyses are mixed,
 with some researches reporting  "total tetras"  and  others reporting 2378-TCDD
 or both.  The  presence  of TCDD's  generally  indicates  some likelihood  of
 2378-TCDD being present.
2RDF = Refuse Derived Fuel.
3PCP » Pentachlorophenol.
^PCDD = Total of all dioxin homolgues or Polychlorinated dibenzo dioxins.  While
 dection of PCDD's does not necessarily indicate presence of TCDD or 2378-TCDD,
 there are sufficient data to infer such in this case.
5POM = Polycyclic Organic Matter.
                                     -33-

-------
coffee roasting and meat smoke houses.  Similarly, intermittent, small sources,

such as structural  fires  have been excluded.  While  some  of these sources may

possibly emit  2378-TCDD,  these, source  categories are  less  likely to  pose an

exposure problem than larger sources.


3.5  Development Of Criteria For Prioritizing The Candidate  Source List

     Since it  will  not be possible  due to resource  constraints  to  stack  test

each of  the  candidate  combustion  source  categories  listed  Ln  Table  3-4,   a

method for prioritizing  the  candidate  source  categories was  developed.  The

method is  admittedly  subjective,  since no  realistic assignment  of  weighting

factors could  be  made  for  the ranking  criteria.  Criteria  and  the  "decision

tree" used to  prioritize the  candidate  source  categories  are illustrated Ln

Figure 3-1.

     Based on  these criteria,  candidate source categories were placed into one

of  the  four  groups listed in  Table  3-5.  .Table  3-5  also presents the grouped

source category list.  The source  categories within a particular group are not

listed in  any  particular  order.   The Rank A group represents source categories

that have -not  yet been extensively  tested  and which are  expected  to be the  most

likely to  emit dioxins.   Rank B and  C groups also have  a fairly high  likelihood

of  emitting  dioxins but are hypothesized to emit  less than Rank A sources.  Rank

D  source categories have  been tested three or more  times.


     3.5.1   Rank D  Source Categories

           Rank D  source  categories  include  municipal  waste  incinerators and

 industrial boilers co-firing wastes.  Six municipal waste incinerators  have been
 *As  described  in  Appendix A,  it  is believed  that data  from three  different
  sources  provides  a reasonable amount of data to characterize a particular source
  category for  this effort.  Appendix A also demonstrates  that it will not be  pos-
  sible to obtain statistically significant results under Tier 4,  since  it is not
  possible to test  enough sources  under  this  program to  obtain a rigorously
  representative  sample to be able  to develop meaningful confidence limits and
  account  for variabilities that exist among  sources.

                                     -34-

-------
 Preliminary Source List (From Table 3-4)


                  \
              3 Or More
             Valid Tests
                 Yes
                    No
      Potential To Emit 2378-TCDD

      1.  TCDD1 Detected
      2.  Precursor Level
      3.  Combustion Conditions
                    Low  _
                   High
               Size3 Of
            Source Category
                 I
                Small
Large
              Rank A

     Sewage Sludge Incineration
     Black Liquor Recovery Boilers
 Rank D

 Municipal Waste Incineration
 Industrial Boilers Cofiring
   Wastes
 Rank C

 Mobile Sources
 Wood Stoveii
 Small Spreader Stoker Boilers
 Chlorinated Waste Incineration
 Aggregate/l.ime/Cement Kilns and
  Commercial and Boilers Firing
  Chlorinated Wastes2
 Charcoal Manufacturing
 Open Burning (Including Forest
  Fires and Agricultural Burns)
 Apartment House Flue-Fed
  Incinerators

 Rank B

Wire Reclamation
 Industrial Carbon Regeneration
PCP4 Sludge Incineration
PCP Treated or Salt  Laden
  Wood Fired Boiler*
Industrial Incinerators
  (Including Hospital
  Incinerators)
     .n™      reported onl? the total  for  the  tetra hooologue.  The
 presence of TCDD is assumed for this ranking procedure to be adequate to
 indicate the potential to eait 2378-TCDD.
                           chlorin*ted »«««•«» «:<"»" be  « higher ranked category.
                                C bMCd  on  "••*«* on  Industrial Boiler, firing
                                            t0  *"™" chlorinated waste dis-
   on«,          tak",into consideration the number of sources, their emis-
 sion volume and general location with  respect to exposed populations .
"Contacts with sources identified as  incinerating PCP sludges in boilers
 indicate that these sludges  are now  generally landfilled.
          Figurfe 3-1:   Ranking Criteria  and  Decision Tree
                                      -35-

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           Table 3-5.  Ranked Source Category List For Stack Testing1
Rank A Source Categories: 2

     Sewage Sludge Incinerators
     Black Liquor Recovery Boilers

Rank B Source Categories ;3

     Industrial Incinerators (including hospital incinerators)
     Boilers (Firing PGP treated Wood)*
     PGP Sludge Incinerators
     Carbon Regeneration (industrial)
     Metal Reclamation

Rank C Source Categories:5

     Wood Stoves
     Charcoal Manufacturing
     Mobile Sources
     Small Spreader-Stoker Coal Boilers
     Chlorinated Hazardous Waste Incinerators
     Lime/Cement/Aggregate Kilns Co-fired with Chlorinated
       Organic Wastes
     Commercial Boilers Firing Fuels Contaminated, with Chlorinated
       Organic Wastes
     Open Burning
     Apartment House Flue Fed Incinerators

Rank D Source Categories :*>

     Municipal Solid Waste (MSW) Incineration
     Industrial Boilers  Co-firing Wastes
      list of combustion source categories under investigation by Tier 4 continues
  to be revised as new information is received and is therefore subject to change.
      A are  large source categories  (greater than 1 million tons of fuel and/or
 waste burned  annually)  with elevated dioxin  precursor  contamination of feed/
 fuel.  These  categories  are judged  to  have a  high potential to  emit TCDD.
       B  are small source  categories (less than 1 million  tons of fuel and/or
  waste burned  annually) or  source categories with limited dioxin precursor con-
  tamination of feed/fuel.   These categories have some potential to emit TCDD.

      is  an abbreviation for pentachlorophenols .

       C  are source categories  less  likely  to emit TCDD.

       D  are source categories which  have already been tested  three or more times.
                                       -36-

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tested for dioxin in the United  States.11"15   By December 1985, it is expected




that seven additional dioxin tests will have  been performed  on municipal waste




incinerators in industrial boiler  tests have  been analyzed.   Because more than




three stack tests the  U. S.   Several fly. ash  and stack  tests  have  also been




conducted in Canada  and Europe.16"20   Similarly, archived samples from six waste




fired, have been  conducted  for both  of these  source  categories, they were not




considered for additional testing under Tier 4.







     3.5.2  Rank C Source Categories




          Rank C  source'  categories are  those  which have been judged  to  be less
likely to emit dioxins when  compared to the  other candidate source categories.




This  is based on the following  factors: (a) the level  of  tetrachlorinated dioxins




detected in previous tests, (b) the anticipated level of precursors in the  fuel/




feed, and (c) the  likelihood of  conditions favorable to incomplete combustion.




Rank  C  source  categories  include . mobile  sources,  wood  stoves,  wood boilers,




small spreader-stoker  coal boilers,  chlorinated  hazardous waste  incinerators,




lime/cement/aggregate kilns  and  commercial boilers  burning chlorinated wastes,




charcoal manufacturing,  open burning and  apartment house  flue-fed  incinerators.




          Mobile  sources have  been tested in two earlier  studies.5,34  in  both




cases, 2378-TCDD was detected at the  part  per trillion (ppl:) level in particulate




matter scraped  from exhaust systems or in filtered exhaust samples.  Chlorine




content  of  the  gasoline and diesel  fuels are also  low (0-100 ppm).   Based  on




 those earlier tests and* chlorine  content, mobile sources have been ranked  C.




          Wood  stoves  have  been  tested  by  Dow Chemical.5,33  2378-TCDD  was




detected in chimney scrapings up  to 100  ppt.   The  chlorine content  of wood  is




 less  than 100  ppm.  Although the  combustion conditions  found in wood  stoves




 favor the formation of  dioxins,  the  low chlorine  concentrations and the  low
                                       -37-

-------
levels of dioxins detected  in earlier studies indicate  that  this  category may




not emit high  levels  of 2378-TCDD.  Nevertheless, 48 million tons  of  wood are




burned annually, 'so  the potential exposure could  be considerable.   Wood-fired




boilers burning untreated wood, which  are more  efficient  combustion systems, are




also ranked C.



            Small, spreader-stoker  coal  boilers have  also been placed  in the




Rank C  category.   This source category  was ranked  in this  manner  because of




combustion conditions  which favor dioxin formation  (e.g.,  relatively  low com-




bustion temperatures and poor air/fuel mixing due to large feed size).  It should




be noted that  tests  on high  temperature,  coal-fired .utility  boilers  have not




detected dioxins in stack emissions,.



            Charcoal manufacturing is a source category  with combustion condi-




tions which favor dioxin formation.   Furnace temperatures are kept low (500°C),




and both air/fuel  ratio and air/fuel  mixing are poor.54   While source category




surveys indicate  that  some  charcoal manufacturers may use  scrap  wood from saw




mills, most  use forest  scraps.   Approximately  three  to four  million  tons of




wood are used  annually in the production  of charcoal.54   The majority of  char-




coal manufacturing facilities are located in rural settings.  For  these reasons,




this source category was  ranked C.



            Another Rank  C  source  category   is  commercial  boilers co-firing




wastes.  Approximately 6 million  tons of Resource  Conservation  and Recovery Act




(RCRA)  wastes,  many  of which are  chlorinated  aromatics, may be disposed  of in




commmercial boilers  annually.55   However,  studies  on industrial  boilers have




detected only  low concentrations of dioxins.   In addition, combustion of chlori-




nated  wastes  in commercial boilers will most likely be prohibited  in the future.




For  these  reasons, the category  is ranked  C.
                                      -38-

-------
            Both, hazardous waste  incinerators  and kilns  co-firing wastes have




been ranked C.   Elevated levels of chlorinated  dioxin  precursors can be expected




in the feed of  these source categories.  However,  previous tests have shown that




relatively low levels of dioxin are emitted.23-26,36  This is due to combustion




conditions which are  not favorable to  dioxin formation.  Combustion temperatures




for these  sources are  usually greater than 1000°C, and  the residence time for




fuel ranges from one to two seconds.  The use of high BTU supplemental fuel and




afterburners also  decreases  the likelihood   of  dioxin  emissions  from these
sources.
            Agricultural burning,  forest:  fires and  flue-fed  apartment  house




incinerators are  possible  dioxin  sources recommended  for testing  by  Tier 4.




Burning of harvest residues and forest fires where phenoxy herbicides have  been




applied may be  dioxin  sources.   Since dioxins are emitted from municipal waste




combustion, smaller, less  efficient  apartment house  incinerators may also  emit




dioxins.  There are many  of these  units  in  urban  areas,   especially in the




Northern U. S., with approximately 2000  in the New  York City area  alone.  The




flue-fed incinerators have the greatest potential of  poor combustion  conditions.






      3.5.3  Rank B Source  Categories



            Sources  with  high potential  to  emit are  ranked A or  B.   Rank  B




source categories are  smaller source categories (less than one million tons of




fuel burned per year)  or are  categories with  lower concentrations  of precursors




in the feed.  These  include PGP sludge incineration,  carbon regeneration,  indus-




trial incineration,"  wire reclamation and  high chlorine  oir PGP treated wood  fuel




boilers.



           PGP  sludge incineration has been evaluated  in two studies.30>56 jn




both cases,  PCDDs  were detected in  fly  ash  samples.   Through  experimental




 studies,  PCPs  have  been shown to form octachlorodibenzo-p-dioxins  (OCDD)  during
                                      -39-

-------
combustion.41  Dechlorination of OCDD can produce lower chlorinated dioxins and




thus 2378-TCDD.29  Annually,  19,000 tons of .PGP are used to  preserve  wood.57




Only a small percentage of  this  is  incorporated  into  sludge  which must  be dis-




posed.  Historically, the  sludge is incinerated at  the  wood preserving, plant,




along with  scrap wood.   Contacts  with  facilities  thought  to  incinerate PGP




sludges indicate a recent  trend towards landfilling of the sludge.  Where sludges




are incinerated, it is exptected  that  a lack of feed processing and a high mois-




ture content  sludge  can result in  poor  combustion conditions.  Therefore, PGP




sludge incineration is a potential  source of dioxin emissions.




          Industrial activated carbon regenerations  where activated carbons is




heated to  drive  off captured  organics,  was also  been ranked B.   In  order to




prevent the combustion of the carbon during  the carbon regeneration process, the




air/fuel ratio and the combustion temperature (800°C) are kept low.58  These con-




ditions are  conducive to  incomplete  combustion.  The thermal regeneration of




activated  carbon has  been studied at one source,  where the spent carbon had been




used  to treat a water supply system.32  Ppt  levels  of  TCDDs were detected in the




fly ash and  stack  emissions.  Precursor  levels in  the municipal water treatment




carbon are  low in  comparison to  what  may be expected  in  carbon used  to treat an




industrial waste stream.



           Industrial  incinerators,  including  hospital  incinerators,  are also




ranked B.   There are approximately 3000 of these  units  in the United States.59




These incinerators have many  applications  including  disposal of high organic




chlorine wastes  such as  industrial waste plastics  and  used  medical supplies.




One industrial  incinerator  burning municipal solid  waste  has been tested and




 low levels of 2378-TCDD were  detected.14   An industrial incinerator burning  a




more chlorinated  organic  waste, suck  as  chlorinated plastics,  is a  possible




 dioxin source.
                                      -40-

-------
     Another Rank B  source  category  is  wire  reclamation  incinerators  where
plastics are burned off wire  and other electrical equipment to reclaim metals,
especially copper.  In previous tests, ppt levels of TCDDs were detected in ash
samples.35  As with  carbon regeneration  and charcoal  manufacturing,  both the
combustion temperature and available oxygen are kept low in this process.60  wire
insulation incinerated  during the  process  often  contains  PCBs  and  polyvinyl
chloride.
     The  final Rank B source category is boilers burning salt laden wood or wood
that has  been treated with PGP.  This  source category was  ranked  on  the large
volume  of wood burned  in  the  U.  S.  and the results of laboratory studies where
dioxins were formed  in the pyrolysis  of  wood in the presence  of HCL.  Burning
salt  laden wood, that has been stored in salt water, can result  in a flyash with a
chlorine  salt content of 65 percent.61  Burning PGP treated wood is of  similar
concern as PGP  sludge  combustion with wood.

      3.5.4  Rank A Source Categories
           The remaining  source  categories  were  ranked  A.   These are  sewage
 sludge incinerators and black liquor boilers.
           Approximately 1.5  million  tons  of   sewage  sludge  are  incinerated
 annually.62  The sludge is most commonly  burned  in a series  of hearths to reduce
 bulk and  recover energy  from volatiles in the sludge.  Fluid bed combustion is
 also used.  The high moisture content of  the feed can result in poor combustion
 conditions.  In  addition,  sewage from an industrial  area may contain elevated
 levels of PCBs  and  other chlorinated aromatics.  In an earlier Canadian study,
 PCDDs  were  detected  in stack emissions.27  Many  newer units  are operated on a
 fuel  efficient system.  In order to save energy, both the combustion temperature
 and the  available  oxygen are held  low,  conditions which, increase  the potential
  for dioxin emissions.
                                       -41-

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          The other Rank A  category is  black liquor recovery boilers.  Approx-




imately 13  percent of  all  fuel  used in  large  industrial  boilers  is pulping




liquor.63  Some 42 million  tons of pulping liquor  are  recovered by burning in




boilers of .which black liquor boilers are a subcategory.6^  Sources with greatest




probability to emit dioxin  are those recovering liquor  with a higher chlorine




(1-3 percent) than most black liquor boilers (less than 1  percent  chlorine in the




liquor).  In order to prevent  smelt oxidation,  the  temperature is often kept be-




low 800°C  in  these boilers.   In addition,  earlier studies  have detected POM




emissions from these boilers.65






3.6  Types Of Samples To Be Collected Under The Stack Testing Program




     The stack testing program  is designed to  obtain a quantitative measure of




dioxin and  furan  emissions  discharged to  the  atmosphere from a  given source.




Gaseous and particulate matter stack samples will be collected, both before and




after existing control devices  in most cases.  .Stack emissions will be sampled




using methods similar to those described in the newly developed draft ASME samp-




ling protocol.6*66  This protocol is  based  on  use  of an EPA modified  Method 5




train with an XAD-2 sorbent.




     A summary of  the  stack testing requirements contained  in  the  protocol is




outlined in Table 3-6.  A detailed summary can  be found in National Dioxin Study




Tier 4 - Combustion Sources;  Sampling Procedures,  EPA-450/4-84-014c.66   Three




independent sampling runs will  be made at each site over a period of  about one




week.  The analyses of stack samples will include  the tetra and higher dioxin and




furan homologues (i.e., penta, hexa, hepta, and octa), and 2378-TCDD.   Samples




will be analyzed to ppt level of detection (approximately 40 ppt).




     Ash, water,  soil, and precombustion  air samples  will  be collected  in




addition to stack  samples.  Ash samples will  be periodically collected  during
                                      -42-

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            Table 3-6.   SUMMARY OF TIER 4 STACK SAMPLING PROCEDURES^



"Sampling procedures will  be based  on the  draft  ASME  protocol  requirements.

     - Three separate test  runs.

     - Sample quantities will allow for initial analysis archiving.b

     - Stack tests includes the following samples:

          — Stack Emissions

          — Air Pollution Control Device Inlet Streamc

          — Grab Samples of Feed/Fuel

          — Bottom Ash Grab Samples

          — Ash or Slurry from Control Devices

          — Precombustion Air^

          — Quench Water Effluent

          -- Soil

"Standard EPA Method 5  train, modified to incorporate a sorbent module containing
   XAD-2.

"Emissions Characterization:

      - Stack Temperature

      - Stack Gas Flow

      - Moisture Content

      - C02, CO, 02, NOX, THC (continuous monitoring)

      - HC1, SOX Opacity  (where  appropriate)


aData requirements  set forth in  the ASME protocol  will be collected as appro-
  priate.   Since  the ASME protocol is directed toward municipal waste incinerator
  tests,  actual data collection for  Tier 4 sites may vary.  For  example,  opacity
  continous instack  monitoring  data  after a wet  scrubber may not  be very meaning-
  ful but an HC1  sampling train may  provide information on  available chloride  in
  flue gases.   See Reference 66.
 ^Except  most stack  samples.
 cExcept  uncontrolled sources or where  data is  not meaningful.
 ^Only at  site where  dioxin  or  precursors  may   be  present  in  intake   air.
                                       -43-

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each o£ the stack test runs and composited daily.  As described later, compari-




sons of the magnitude of  dioxin in the ash with that in the flue gas are planned.




Analysis of ash samples may identify potential disposal problems which may exist




if high levels of dioxins and furans exist in the ash.  Procedures for collection




of ash samples are also described in Sampling Procedures66.




     Limited soil samples will  be  collected at  each  of  the sources,  primarily




around ash handling areas.  Soil samples will  be collected using sampling proce-




dures described  in   Sampling Procedures66.   Composite  soil  samples  from  the




various sites will be analyzed  for  2378-TCDD, and dioxin and furan homologues.




     Precombustion air will be sampled at any source where there are "hits"  and




any significant dioxin precursors are suspected  to be in the air as a result of




site contamination.   Some heavily industrialized areas  for example,  could have




relatively high  (ppb  to  ppm levels) concentrations of precursors  of  dioxin in




the ambient air.  The decision to test precombustion air will be made source-by-




souirce from information  obtained during the pretest  survey.   The  "criteria  for




this decision is outlined in the  pretest survey  protocol described  in Section 4.




Precombustion air samples will  be collected with an ambient sampler described in




Tier 4 Sampling Procedures66.   These samples will be analyzed for 2378-TCDD,  and




the higher dioxin and furan homologues, PCBs,  chlorinated phenols, chlorinated




benzenes, and other chlorinated organics.




     During the stack test,  fuel/feed samples will be  periodically collected and




composited.  The  fuel/feed  samples  will be analyzed  for  PCBs,  total  chlorine,




chlorinated phenols,  and chlorinated benzenes,  since  these compounds may be pre-




cursors of dioxin.   If dioxins  are  detected  in the  stack  emissions, the fuel




samples will  also be analyzed  for 2378-TCDD,  and  the  higher homologues  of




dioxins and furans.   Table  3-7  summarizes the analyses  to be performed  on each




sample collected  during  the  stack  test.  In addition to  the  number  of  samples
                                      -44-

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                             TABLE  3-7.    SAMPLING AND ANALYSES  MODEL
Simple
Input!
Precombuation Air
Waste Feed and/or Fuels
Outputs
Stack Before Control
Stack After Control
Bottom Ash
Ash From Control Device
Other
Soils (in vicinity)
Sampling Train Blanks

Method

XAD-2
(Ambient)*
Grabs

MMSTh
HMSTh
Grab*
Grabs
Borings
MUST5

Saaples

0-ie
Dally Coaposlee

Condenser Rinse
Adsorbent Resin
Filter(s) Catch
Probe Rinse
Daily Composite
Dally Composite
1 Composite
Resin, Fil-
ter^), Rlnseo
*
Analyses4

2378-TCDD,
4-8 CDD/CDFf, TOCLS, Cl-phenols,
Cl-benzenes
2378-TCDD,
4-8 CDD/CDFf Cl-phenols,
Cl-benzenes, PCB, TOCLS

2378-TCDD,
4-8 CDD/CDF*
2378-TCDD,
4-8 CDD/CDFf
2378-TCDD,
4-8 CDD/CDF*
I
2378-TCDD,
4-8 CDD/CDFf
2378-TCDD, -
4-8 CDD/CDFf
2378-TCDD,
4-8 CDD/CDFf
TOTAL
Total
Samples'1
for
Analysis

1«
3*

3
3
3
3
1
2
19J
Analysis0
Priority

2
2

2
1
1
1
3
l/2i

bBased on 3 sampling days.  Numbers shown are for  dloxin/furan samples only.
cpriority 1 indicates analyses should be performed for 2378-TCDD and higher (tetra-oeta) homologues of dioxins
 and furans.  If  there is a detectable concentration, Priority 2  samples are to be analyzed.  Priority 3 samples may  be
 analyzed on a case-by-ease basis if Priority 2 samples have a positive response.
"XAD-2 (ambient)  denotes a modified high volume air sampler for ambient organic compounds.
•Sample to be collected If there is e significant  source of suspected precursors in vicinity of sampling site.
£4-8 CDD/CDF - Analyses done on higher (teera through  octa)  chlorine number dloxlns and furans with results reported  as
 totals for each  group only.
8TOCL • Total organic chlorine.
hMM3T is a modified E?A "Method 3" train as defined in the ASME protocol.
iFor blank sampling trains, one is designated priority one and the second will  be  analyzed only if the first blank train
 has detectable background levels of dlosln/furans.
^Multiple analyses  for each  sample  will have a multiplier effect  on the analytical costs also.  Total does not include
 quality assurance samples (appro*. 20Z).
                                                        -45-

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listed in the table, additional analyses will be required for quality assurance/




quality control purposes (blanks, duplicates, blinds etc.)*






3.7  Stack Sampling Analysis Priority




     Tier 4 has been allocated approximately 700 of the 3600 analyses by Troika




for the National Dioxin Study.   Estimates of  Tier 4  analyses for 10-12 stack and




45-60 ash sampling sites indicate that up to  900 analyses would be required.  In




order to meet the  analyses  allocation and to utilize expensive Troika analyses




most efficiently,  an analyses  decision  tree was  developed.   A  decision  tree




reduces the number of  analyses  performed on samples  collected in  the  field,




thereby reducing analytical costs.   The  guiding principle  of the decision tree




is to analyze sufficient samples  to  determine whether  or  not dioxin enters the




environment.  Internal  process  streams would be  analyzed only  in  the  event  of




detection of dioxin in the effluent streams.   By using the decision tree, total




analytical resource constraints can be met without affecting the Tier 4 goal to




assess the risk of dioxin emissions from combustion.




     The decision  tree  will be used to divide field 'samples  into three prior-




ities.  Each sample  will be identified  by the  sampling organization  prior  to




submission to  the  analytical  organization  on  the  following priority  basis.






     Priority 1;




          All Priority  1 samples  will be analyzed.  These samples  are  identi-




fied, such that if the results are negative,  a very high probability will exist




that Priority 2 and 3 samples  will also be negative.






     Priority 2;




          If 2378-TCDD  is   detected  above  the  selected  criteria  value  for




Priority 1  samples, Priority 2 samples will  be  analyzed.
                                      -46-

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          Because no minimum level  of concern can be  initially  designated for




2378-TCDD, any 2378-TCDD detected above the determined analytical minimum detec-




tion limit will  be  the  criteria  for analyzing Priority "2 samples unless higher




thresholds are designated by risk assessments.







     Priority 3:




          These samples will be collected  in the field but are not planned for




analysis unless  a "major" dioxin  emission  is determined.  Therefore,  they will




be archived by the  sampling organization.  Analysis  of  these  samples  may occur




on a case-by-case basis.




     To minimize possible sample interferences, aqueous phase samples should be




extracted within approximately fourteen days  of  collection.  All aqueous phase




samples that require1 extraction will be identified before submission to Troika.







3.8  Ash Screening Program




     The Tier 4  plan includes a program to collect ash screening samples from a




number of combustion source categories.  The ash sampling program is relatively




inexpensive and  will provide dioxin  related  information  for several combustion




sources.  Table  3-8 lists  the  ranked source categories  which have been recom-




mended for ash  screening.  Additional source categories that have a reasonable




liklihood of  emitting  dioxins  may be  added  to the  screening  list,  based upon




recommendations  from the EPA Regional Offices and others.




     Unfortunately, at  this time, collection and analysis of ash samples is not




a demonstrated,  reliable screening technique to provide conclusive estimates of




dioxin emissions from  combustion sources.  A  considerable  fraction of dioxins




are hypothesized to be  emitted as  a gas  or absorbed upon the fine particulate.




If this  is  true,-it would  generally not  be concentrated in  bottom ash or the




flyash collected in an air pollution control device.  Data are available which
                                      -47-

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     TABLE  3-8.   COMBUSTION  SOURCE  CATEGORIES WHERE ASH

                  SAMPLES  WILL  BE  COLLECTED



                      Source  Categories^
 Sewage  Sludge  Incinerators

 Black Liquor Recovery  Boilers

 Industrial  Incinerators  (Including Hospital  Incinerators)

 Metals  Reclamation  (Including Wire
   Incinerators and  Secondary Copper  Smelters)

 Chemical  Sludge Incinerators

 Industrial  Carbon Regeneration  Units

 Charcoal  Manufacturing Ovens

 Wood Stoves

 PGP Treated And Salt Laden Wood Combustion In  Boilers

 Small Spreader-Stoker  Coal Fired Boilers

 Lime/Cement/Aggregate  Kiln And  Commercial
   Boilers Burning

 Open Burining  (Including Forest Fires  And  Agricultural
   Burning)

 Apartment House Flue Fed Incinerators
•Includes some sources which have been identified by State,
 Regional,  and  other  EPA  Program Offices  with  reasonable  likeli-
 hood of emitting 2378-TCDD.

 The list  of  Tier  4  categories  continues  to  be  revised  as  new
 information is received and is therefore subject to change.
                            . -48-

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indicate there is  likely to  be  selective  partitioning of  homologues between




those in  the  flue  gas  and  those  in  the  fly  ash.2^   These data  imply that,




tetra chlorinated dioxins concentrate  in  the  flue gas, while the higher dioxin




homologues concentrate in the flyash.  As a result,  ash samples  can only provide




a general indication  of  the presence  of  dioxin at a, source.   For example,  if




2378-TCDD is  found  in the  ash,  it  can o.nly be  assumed that 2378-TCDD was  pro-




bably emitted in' the  flue gas.  When 2378-TCDD  is not  found  in  the ash,  it  can-




not be assumed that 2378-TCDD is not present  in the flue gas.  At least at  one




source, where both stack and ash data were collected from the same source, tetra




chlorinated dioxins were found in the  flue gas, even though  no  tetra-octa chlo-




rinated dioxins  were  found  in the fly  ash.17  Ash samples? can probably now  best




be used as  a  screening  tool  to  identify those source  categories which have  a




likelihood of  emitting  dioxin  and  which  probably  should  be  stack  tested;.




     Despite  the limitations associated  with  these  samples,  ash  sampling  is




expected  to be  useful.   Ash sample  data  collected  by Tier 4 may provide addi-




tional data to qualitatively indicate if Dioxin  and  furan are emitted from source




categories not stack  tested.  Results of  stack and ash programs will be augmented




by other  studies outside of Tier 4  in the development  ol: any hypotheses  on the




scope  and magnitude  of dioxin emissions  from combustion sources  as  well as the




combustion  conditions which are  conducive  to  such emissions.
                                       -49-

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                                  Section 4



                      Implementation Of The Tier 4 Plan




4.1  Overview

     The previous section identified the sspecific source categories to be

sampled under Tier 4.  This section focuses on how individual sources are being

selected for testing and who is responsible for various activities under Tier 4.

This section also discusses the management: and coordination aspects of Tier 4.



4.2  Selection Of Individual Sources For Testing

     Ash and/or stack samples will be collected from approximately three sources

within each of the source categories which has been selected for testing.  The

process of selecting individual sources for testing within each of the source

categories will be coordinated with the EPA Regional Offices.  The EPA Regional

staff have been asked to recommend certain sources from amongst these sources

meeting model criteria for ash screening or stack testing.  In selecting these

sites, the Regions and Tier 4 management must consider a number of practical

constraints.

     For example, accessibility to a site will be an important factor.  While

Section 114 authority of the Clean Air Act: will be used to gain access to par-

ticular facilities, if necessary,  it is more practical to select sites where

accessibility is not a problem.  The support and cooperation of State/local
                                                              *
agencies is also being incorporated into the study since much of the ash sampling

program will be conducted with EPA Regional Offices for sources located within

their jurisdiction.  Selecting sites in those States which provide assistance

and cooperation facilitates sample collection.
                                      -51-

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4.3  Ash Sampling Program



     As individual  sites  are approved  for the  ash sampling,  the  appropriate




Regional and/or State Office(s) are  contacted to arrange  for the collection of




the ash samples.  Arrangements include obtaining access to the site and providing




specifics of the  facility  ash handling system and  other information regarding




the site(s) to Tier 4 ash program management.  This information  determines what




sampling kits and guidance  will be  sent to the Regional and/or State Office to




collect the samples.



     Specific guidance'  on  the types  of  information to be collected and how the




ash samples are to be collected has been developed.  The ash  sampling plans and _




procedures are described in two  Tier 4  documents: Sampling  Procedures, EPA-450/



4-84-014C66 and Ash Sampling Program,  EPA-450/4-84-014d.67   Ash samples are to




be collected from particulate matter control devices, or from the ash pit, in the




event  no  control  device is used.  Samples  from  open burning will be collected




from ground  surfaces and  will not  include  soil  substrate.  Multiple samples




collected at a  site will be  combined into  a  single composite for each  site.   A




portion of this composite sample will be stored for  possible follow-up analyses.




     Equipment  and  detailed  procedures needed  to  collect,  package  and  ship




 samples to the  Troika for  analysis  are provided in  the Ash  Sample Program  docu-




 ment.67  Briefly, each  sample is assigned an episode number  by the Sample Control




 Center which has been established to manage the influx of samples  to the Troika




 under the National  Dioxin  Study.  Episode numbers are provided to Tier 4 manage-




 ment which assigns  sample numbers.  Episode and  sample numbers are then for-




 warded to the sampling group (Region or State).  Once samples are analyzed, the




 results will be  validated by the  laboratory before being released  to Tier  4.




 Tier 4 will authorize  the validated data  to  be made available to  the  Regional




 Offices.
                                       -52-

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4.4  Stack Testing Program




     Similar procedures  are  used  to  identify  individual  sources   for   the




detailed s.tack  testing  program.   Tier 4 has  identified  general source charac-




teristics believed to be representative  of the source categories to be stacked




tested.  This information has been sent to the EPA Regions,  who  have  recommended




some sources for testing.  The Tier 4 sampling contractor selects  possible  samp-




ling sites from these recommendations as well  as sites identified  from  industry




contacts and EPA  reports.   Once  selected, the contractor initiates  the process




of gaining access in coordination with  the  Regional/State/local  agencies.   After




access to  a  possible testing site has been  agreed  upon, the Tier 4 contractor




and, for  some  sites,  an EPA representative  visit  the source to make a pretest




survey to obtain  the necessary information needed to  make a final  testing  deci-




sion and plan the source test.  When a site is finally selected, a  site  specific




test plan  is  prepared  by the  contractor and  submitted  to  Tier 4,  the Region,




and a quality assurance contractor prior  to  the actual testing. This plan will




include:




           (a)   reference to descriptions of the sampling  procedures equipment to




     be used;




           (b)   the number of  individual  source tests  to  be  performed;




           (c)   the number and  types of samples (e.g.,  before  or after controls,




      feed/fuel, ash, soil) which will  be  collected;




           (d)   the  location  at the  source where each sample  will  be collected;




           (e)   information  on the  various operating parameters  which  will  be




     recorded  during source  testing;  and




           (f)   procedures  to be  followed  concerning  the labeling,  storage  and




      shipment  of  the samples  to  the Troika for dioxin and  furan analysis and to




      the  contractors'  laboratory for  precursor analyses.
                                       -53-

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     Once the plan is approved,  the contractor will make arrangements to proceed

with the  stack  test.  EPA personnel will  oversee most of ' the  stack sampling,

which includes three separate test runs over 5-7 days.

     In addition, an  independent  quality  assurance contractor  will conduct  on

site performance and systems audits.   These types of audits will be conducted on
                                                                   i
20 percent to 30 percent of the stack tests and will evaluate the sampling con-

tractors adherence to the Sampling Procedures document*^ and the Quality Assur-

ance Project Plan, EPA-450/4-84-014e.68   From  these  quality assurance  audits

will come an independent evaluation of the stack sampling program.

     After the stack test has been completed, a report will be prepared for each

source tested.  A guidance manual, has been prepared for dioxin and furan source

test reports for testing data to be used in Tier 4.  The guidance document will

assure consistency and  comparability  for  Tier  4 data.  The  report  is entitled

National Dioxin Study Tier 4 - Combustion Sources;  Dioxin Source Test Report-

ing Format Guide, EPA-450/9-84-014f.69



4.5  Quantitative Exposure And Risk Assessment

     In the event  that  2378-TCDD, and  higher  dioxin  and furan  homologues are

detected in the  stack emissions at any  of the  sources  tested,  a quantitative

exposure and risk assessment  for  atmospheric concentrations will be performed

for that  site.   Evaluation of  inferrences that can  be  made to  other  sources

within this source  category will also be  performed.   A revised exposure and

risk methodology is currently under development by EPA.  The Strategies and Air

Standards Division (SASD),  OAQPS  will perform  exposure  and risk analyses for

Tier 4 stack testing results.
                                      -54-

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4.6  Management Of Tier 4




     The responsibility for managing Tier 4 has  been assigned  to the Office of




Air and Radiation  (OAR).   Within OAR,  the Tier 4 program manager  is Edward J.




Lillis, Chief, Air Management Technology Branch  (AMTB).  AMTB  is part of OAR's




Office of  Air  Quality Planning  and  Standards  (OAQPS),  Monitoring and  Data




Analysis Division (MDAD),  Research  Triangle  Park,  North Carolina.   The  Tier 4




program staff consists of  James  H.  Southerland,  William H.  Lamason,  William B.




Kuykendal and Edward  J.  Hanks   within  the  Air  Management Technology  Branch.




     Technical support for stack sampling methods  and  f.est program implemen-




tation is being provided to Tier 4  from the Office  of Research and Development




(ORD), by Donald Oberacker of the Hazardous  Wastes Engineering  Research Labora-




tory (HWERL) and Larry Johnson of the Air and Energy Engineering Research Labo-




ratory (AEERL).   Tier  4  risk assessments are  performed by David  Cleverly and




Mike Dusetzina of the Strategies and Air Standards Division, OAQPS.




     An advisory Tier 4 Work Group,  comprised of representatives of various EPA




program offices  (Table 4-1), has been formed to:




          (a)  assist OAR in the design and  implementation of Tier 4;




          (b)  seek technical expertise and guidance  from other EPA  represent-




          atives on issues which arise during the project;




          (c)  provide suggestions  on  how to accomplish the study objectives;




          (d)  review and  comment on the adequacy of  protocols,  sampling stra-




          tegies, source test reports, and other material which may be prepared;




          and




          (e)  keep other EPA officials appraised of the status of the project.






4.8  Coordination With The EPA Regional Offices




     EPA's Regional Offices are expected to play a key  role in the implementation




of the Tier  4 program.   Regional contacts have been  identified  in each  of the
                                     -55-

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TABLE 4-1. - TIER 4 WORK' GROUP
Kane
Don Barnes
David Cleverly
Jim Cummings
Mike Dellarco
Paul des Rosiera
Herbert Jauoraki
Larry Johnson
Steven Kroner
William H. Laaason
Edward J. Mills
Israel Hilner
Donald Oberacker
Garrett Smith
Janes H. Southerland
Dave Sussoan
Boniface Thayil
Organization
Chlorinated Dioxin Work Group, Washington, DC
Office of Air Quality Planning and Standards, Strategies
and Air Standards Division (OAQPS/SASD) , RTP, NC
Dioxin Manageaent Coordination Staff, Washington, DC
Office of Research Development (ORD), Washington, DC
Office of Research Development (ORD), Washington, DC
Environmental Research Laboratory, ORD, Duluth, MN
Air and Energy Engineering Research Laboratory
(AEERL), RTF, NC
Office of Water- Regulations and Standards, Office of
Water (OWRS/OW), Washington, DC
Office of Air Quality Planning and Standards, Monitoring
and Data Analysis Division (OAQPS/MDAD) , RTP, NC
Office of Air Quality Planning and Standards, Monitoring
and Data Analysis Division (OAQPS/MDAD), RTP, NC
Air Programs Branch, Region III, Philadelphia, PA
Hazardous Waste Engineering Research Laboratory (HWERL),
Cincinnati, OH
Solid Waste Branch, Region II, New Torkk, NY
Office of Air Quality Planning and Standards Monitoring
and Data Analysis Division (OAQPS/MDAD), RTP, NC
Office of Solid Waste, Office of Solid Waste and
and Emergency Response (OSW/OSWER), Washington, DC
Air and Radiation Branch, Region V, Chicago, IL
Mail Code
TS-788
MD-12
WH-562B
RD-675
RD-681
-
MD-62
WH-553
MD-14
MD-14
3AM12
MS179
2AWM-SW
MD-14
WH-565A
5AR26
Telephone
Number
(202) 382-2897
(FTS) 629-5645
(919) 541-5645
(202) 382-4686
(202) 382-5794
(202) 382-2722
(FTS) 783-9550
(218) 727-6692
(FTS) 629-7943
(919) 541-7943
(202) 382-7027
(FTS) 629-5575
(919) 541-5575
(FTS) 629-5586
(919) 541-5586
(215) 597-9090
(513) 684-7696
(212) 264-3407
(FTS) 629-5575
(919) 541-5575
(202) 382-7927
(312) 886-6054
             -56-

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Region, .to establish  and  maintain lines of  communication.  A  curreat  list of




Regional Office contacts  is  provided  in Table  4-2.   Briefly,  their role is to:




          (a)  coordinate with  Tier  4  on  Regional  and State  plans  for dioxin




          sampling of combustion sources;




          (b)  recommend  combustion  source  categories  for   dioxin  sampling;




          (c)  identify potential sampling sites for combustion source




          categories;




          (d)  assist Tier 4  in obtaining  access  to sites selected for ash and




          stack sampling;




          (e)  collection of  ash  samples at  screening  sites, either directly or




          by State and  local  programs;




          (f)  appraise other Regional Office staff  on  the scope, objectives and




          status  of  Tier  4;  and




          (g)  coordinate  with other  Regional  Office  dioxin  staff  and the




          designated public  affairs  liason  on  community relations  issues of




          Tier 4.






 4.9  Additional  Information




      For additional   information  on  Tier  4,  please contact   James  Southerland




 or William Lamason at (919)  541-5575 or FTS 629-5575-.
                                       -57-

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                                        Table 4-2
                        Regional  Office  Contacts -  Tier 4
   Region          Kane

    I      Margaret McDonough



   XI      Garrett Smith



   III      Israel Hllner



   IV       Brian Beals



   V  .     Boniface Thayil



  71       Jill Lyons



 VII       Bill Fairless




VIII       Nora Huey



  IX       Kent Kitch'ingaan



   X       Dana Davoli
          Organization

 Air Programs Branch (RM 2313)
 U.S. EPA,  John F. Kennedy Bldg.
 Boston,  HA  02203

 Solid Waste  Branch  (2AHM-SW)
 U.S. EPA,  26 Federal Plaza
 New York,  NT  10278

 Air Branch (3AM12)
 U.S. EPA,  841  Chestnut Street
 Philadelphia,  PA  19107

 Air Management Branch
 U.S. EPA,  345  Courtland St., NE
 Atlanta, GA  30365

 Air and Radiation Branch
 U.S.  EPA,  230  S. Dearborn St.
 Chicago, IL  60604

 Environmental  Services Division
 U.S.  EPA,  1201 Elm Street
 Dallas, TX  75270

 Surveillance and Analysis
 U.S. EPA,  Central Regional Lab.
 25  Funston Road
 Kansas City,  MO  66115

 Air Programs Branch
 U.S. EPA,  1860 Lincoln Street
 Denver, CO  80295

Air Toxics Unit, AMD
U.S. EPA, 215 Freaont Street
 San Francisco, CA  94105

Air Programs  Branch (532)
U.S. EPA, 1200 Sixth Avenue
Seattle,  WA  98101
Telephone Number

 (617) 223-4870
 (FTS) 223-4870
 (212)  264-3407
 (FTS)  264-3407
 (215)  597-9090
 (FTS)  597-9090
 (404)  881-3067
 (FTS)  257-3067
 (312) 886-6054
 (FTS) 886-6054
 (214) 767-9832
 (FTS) 729-9832
(913) 236-3884
(FTS) 926-3884
(303) 837-3763
(FTS) 327-3763
(415) 974-8381
(FTS) 454-8381
                                                                           (206) 442-1495
                                                                           (FTS) 399-1495
                                          -58-

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                                  References  .


1.   Dioxin Strategy,  Office Of Water Regulations And Standards  and the  Office
     Of Solid Waste And  Emergency Response,  U.  S.  Environmental  Protection
     Agency, Washington,  DC, November 28,  1983.

2.   Dioxins, EPA-600/2-80-197, U. S. Environmental Protection Agency,
     Cincinnati, OH, November 1980.

3.   National Dioxin Study Tier 4 - Combustion Sources;   Initial Literature
     Review And -Testing Options, EPA-450/4-84-014b, Monitoring and Data
     Analysis Division,  U.  S.  Environmental  Protection  Agency,  Research
     Triangle Park, NC, October 1984.

4.   "Dioxin Test Costs", Memorandum from Bob Parks, Radian Corp.,  Research
     Triangle Park, NC,  to  Bill Lamason,  Office Of  Air  Quality Planning  And
     Standards, U.S.  Environmental Protection Agency, Research Triangle  Park,
     NC, April 3, 1984.

5.   The Trace Chemistries Of Fire - A Source Of And Routess For  The Entry Of
     Chlorinated Dioxins Into The Environment, Chlorinated Dioxin Task Force,
     Michigan DivisionofDowChemical,  U.  S.  A.,   Midland,  MI,   1978.

6.   Environmental Standards Workshop, American Society of Mechanical Engineers,
     McLean, VA, January 23-25, 1984.

7.   Analytical Procedures And Quality Assurance Plan For The National Dioxin
     Study  (Draft), Office  Of Research And  Development,  U.  S.  Environmental
     Protection Agency, Washington, DC, January 1984.

8.   "Interim Evaluation Of Health Risks Associated  With Emissions Of Tetra-
     chlorinated Dioxins  From Municipal  Waste  Recovery  Facilities",  EPA
     Environmental News, U.  S. Environmental Protection Agency, Washington,
     DC, November  19,  1981.

9.   "TCDD  Emissions  From Municipal  Waste Combustors", Memorandum  from
     Michael B.  Cook, U. S. Environmental Protection Agency, Washington, DC,
     to Division  Directors,   Regions  I-X,   U.   S. ' Environmental  Protection
     Agency,  December 16,  1983.

 10.  Summary Of A  Literature  Search  To Develop Informatioia On Sources Of
     Chlorinated Dioxin  And Furan Air Emissions,  EPA Contract  Number   68-02-
     3513,  Radian  Corporation,  Research  Triangle Park,  NC,  September 1983.

 11.  C. L. Haile,  et al.,  Assessment Of  Emissions Of Specific  Compounds From
     A Resource Recovery Municipal Refuse Incinerator, EPA Contract Number
      68-015915, Midwest  Research Institute,  Kansas City, MO,  November 1983.

 12.   Comprehensive Assessment Of The Specific Compounds  Present In Combustion
      Processes, Volume 1,  Pilot Study of  Combustion Emissions Variability,
      EPA-560/5-83-004, Office Of Toxic  Substances,  U. S.  Environmental
      Protection Agency,  Washington,  DC, June 1983.
                                      -59-

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13.  Comprehensive Assessment Of The Specific Compounds  Present  In  Combustion
     Processes, Volume 3, National Survey Of Organic Emissions From Coal
     Fired Utility Boiler Plants, EPA-560/5-83-006,  Office Of Toxic Sub-
     stances, U. S. Environmental Protection Agency, Washington,  DC, September
     1983.

14.  G. H. Higgins, An Evaluation Of Trace Organic Emissions From Refuse
     Thermal Processing Facilities, EPA  Contract  Number 68-01-6071,  Systech
     Corporation, Xenia, OH, July 1982.

15.  T.  0.  Tiernan,  et al.-, "Characterization  Of Toxic  Components In  The
     Effluent From A  Refuse-fired Incinerator",  Resources And  Conservation,
     9_:343-354, 1982.

16.  A. Cavallaro, et al.,  "Sampling,  Occurrence  And Evaluation Of PCDDs  And
     PCDFs From  Incinerated  Solid Urban Waste",  Chemosphere, 9(10):611-621,
     1980.

17.  A. Cavallaro, et al.,  "Summary  Of Results Of PCDD Analyses From Incin-
     erator Effluents", Chemosphere, U_(9):859-868,  1982.

18.  F. Gizzi, et al., "Polychlorinated Dibenzo-p-dioxins (PCDD)  And Polychlo-
     rinated Dibenzofurans (PCDF) In Emissions From An Urban Incinerator  - 1,
     Average And Peak Values", Chemosphere, 11(6):577-583, 1982.

19.  J. Janssens, et al., "Qualitative And Quantitative Analysis Of Emissions
     Of A Municipal Incineration Installation", presented  at CEC Physicochem-
     ical Behavior Of Atmospheric Pollutants, 2nd  Symposium, Varese, Italy,
     September 29 - October 1,1981.

20.  K. Olie et al., "Polychlorinated Dibenzo-p-dioxins And Related Compounds
     In Incinerator Effluents", Pergamon Series On Environmental Science.

21.  D.  G.  Ackerman,  et al.,  At-sea Incineration Of PCS Containing Wastes
     Onboard The "M/T Vulcanus", EPA-600/7-83-024, U. S. Environmental
     Protection Agency, Research Triangle Park, NC, April  1983.

22.  D. G. Ackerman, Destruction Efficiencies For TCDD During At-sea Inciner-
     ation Of Herbicide Orange, EPA Contract Number 68-02-2660,  Radian
     Corporation, Research Triangle Park,,NC, March 1979.

23.  PCS Disposal By Thermal Destruction, PB82-241860, National  Technical
     Information Service, Springfield, VA, Research Triangle Park,  NC,
     June 1981.

24.  H.  0.  Rghei  and  G. A.  Eiceman, "Adsorption  And  Thermal  Reactions  Of
     1,2,3,4-Tetrachlorodibenzo-p-dioxin On Fly Ash From A Municipal Inciner-
     ator", Chemosphere, U_(6):569-676, 1982.

25.  "Results  of  Silvex Test  Burn  DREs",  letter  from  K.  H.   Jones,  PhD.,
     Roy F.   Weston Asscociates,  Westchester, PA,  to  Morris   Hunt,  Rollins
     Environmental Services, Inc., Bridgeport, NJ, September 9,  1983.
                                      -60-

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26.   Performance Evaluation Of Full Scale Hazardous Waste Incinerators  (Draft
     Final Report), prepared for Incineration Research Division,  U.  S.
     Environmental Protection Agency,  Cincinnati,  OH,  NC January  1984.

27.   Sewage Sludge Task Force Report,   Office of  Water,  U.S. Environmental
     Protection Agency, Washington, DC.  Unpublished.

28.   P.  F.  Fennelly,   et  al.,  Environmental Characterization Of Disposal Of
     Waste Oils In Small Combustors (Draft),  EPA Contract  Number 68-02-3168,
     GCA Technology, Bedford, MA, August 1983.

29.   C. Castaldini, et al., Emissions  Testing Of Industrial Boilers Co-firing
     Hazardous Wastes - Sites A, D. E, G, EPA Contract Number 68-02-3176,
     Acurex Corporation, Mountain View, CA, 1983.

30.  B. DaRos, et al., Measured Multi-media Emissions From The Wood Pre-
     serving Industry, EPA  Contract Number  68-03-2567, Acurex  Corporation,
     Mountain View, CA, March 1981.

31.  J.  Hall,   et al.,  Evaluation Of PCS Destruction Efficiency In An Indus-
     trial Boiler, GCA-TR-81-82-G,  GCA Corporation, Bedford,  MA, April 1981.

32.  J.  E. Howes, et al., Determination Of Dioxin Levels In Carbon Reactiva-
     tion  Process Effluent Streams, EPA Contract Number 68-02-3487, Battelle,
     Columbus, OH.

33.  T, J. Nestrick, et al., Methodology And Preliminary Results For The
     Isomer-specific Determination  Of  TCDDs And Higher  Chlorinated Dibenzo-
     p-dioxins In Chimney  Particulates firom Wood-fueled Domestic Furnaces
     Located In  Eastern, Central And Western Regions Of The United States,
     presented at the  International   Symposium On  Chlorinated  Dioxins And
     Related Compounds, Arlington,  VA, October  25-29, 1981.

34.  Dioxins In  Mobile  Sources Particles,  memorandum  from  John E.  Sigsby,
     "Chief,  to  Karl H. Hellman,Control Technology  and Application Branch,
     U.  S. Environmental Protection Agency, Ann Arbor,  MI, February 23,  1982.

 35.  D.  0. Hryhorczuk,  et  al..,  "A  Wire Reclamation Incinerator As A Source Of
     Environmental Contamination With  Tetrachlorodibenzo-p-dioxins And Tetra-
     chlorodibenzofurans", Archives Of Environmental Health,  36(5): 228-234,
      1981.

 36.  J.  A. Peters,  Evaluation Of Hazardous Waste  Incineration In Cement  Kilns
     At  San  Juan Cement Company, Monsanto Research Corporation,  EPA Contract
      Number  68-03-3025, Dayton,  OH, January. 1983.

 37.   R.  L. Harless, High  Resolution Mass Spectrometry Methods Of Analysis For
      Chlorinated Dibenzo-p-dioxins And Dibenzofurans. Human And  Environmental
      Risks Of Chlorinated Dioxins  And Related Compounds,  1983.

 38.  Polychlorinated Biphenyls (PCBs); Manufacture. Processing,  Distribution
      in Commerce and Use Prohibitions; Use in Electrical Transformers, 49  FR
      11070,  March 23, 1984.
                                      -61-

-------
39   M   P.   Esposito,  et al..  Dioxins:  Volume I - Sources, Exposure,  Tran-
     ,;Q,t.  And ControirEPA^OO/2-80-156.  U.  S.  Environmental  Protection
     Agency, Cincinnati, OH, June 1980.
An   r  Ranoe  et al.,  "Formation Of Polychlorinated Dibenzo-p-dioxins (PCDDs)
     L Diben^^ns (PCDF)  By  Burning Or  Heating  Chlorophenates" ,  Cherno^
     sphere, 7(3): 269-281, 1978.

Al   B   Jansson   et al.,   "Formation  Of  Polychlorinated  Dibenzo-p-dioxins
     During  CombusSolTor Chlorophenol  Formulations", The Science Of The
     Total Environment, 10(3 ): 209-217 ,  1978.

42.  B.  Ahling and A. Lindskog,  "Emission  Of Chlorinated Organic  Substances
     From Combustion",  Pergamon  Series «n  Environmental Science,   1982,   pp.
     215-225.
Al   *   Ahline  et al.,  "Formation Of Polychlorinated Dibenzo-p-dioxins  And
4   Dlbe^ofu8ranT^ing  Combustion Of A  2,4,5-T  Formulation",  Chemosphere,
     £(8): 461-468,  1977.

 44   H.  R.  Buser,  "Formation Of  Polychlorinated Dibenzo-p-dioxins  (PCDDs)
      And Dibenzofurans (PCDFs) From The Pyrolysis of Chlorobenzenes ,
      Chemosphere, £(6): 415-424, 1979.
 45.  H.  R.  Buser,  et_al^,   "Identification  Of  M^^*
      Isomers In Fly Ash  And PCB Pyrolyses",  Chemosphere, 1(5). 419
 46.  H. R. Buser, et al., "Formation Of    .
      From The Pyrolysis Of PCBs", Chemosphere, 7j

 47.  H. R.  Buser and  C.  Rappe,  "Formation  Of Polychlorinated Dibenzofurans
      From The Pyrolysis Of Individual PCB Isomers", Chemosphere, 8(3).157 174,
      1979.

 48.  C.  Rappe,  et  al.,  "Polychlorinated  Dioxins  Dibenzofurans,  And Other
      Polynuclear-Ar^mTtics Formed During PCB  Fires", Chemica  Scnpta,
      20_: 56-61,  1982.

 49  C.  Shih,  etal., POM  Emissions  From Stationary  Conventional  Combustion
 ny.  u.  onin,  ei.  _  ; _	.—^  „_,„_u-i ,rina(:e»  T3 r> ir*\jr    XTf1
       Number 68-02-3138,  Radian  Corporation,   Research  Triangle  Park,   NC,
       September 1979.
  50.  N. Mahle and L.  Whiting, "The  Formation Of  Crhlor.°dlrb^
       Air Oxidation And Chlorination  Of  Bituminous  Coal ,  Chemosphere, 1(11).
       693-699, 1980.

  51   M. L. Tiernan,  et al.,  "Chlorodibenzodioxins ,  Chlorodibenzof urans ,  And
       Related Compounds In The Effluent .From Combustion Processes ,
       Chemosphere, 12_( 4/5 ): 565-606, 1983.
                                        -62-

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52.  A. Libert!, ' et al.,  "PCDD  And  PCDF  Formation  In The  Combustion  Of
     Vegetable Wastes", Chemosphere,  12_ (4/5);661-663,  1983.

53.  A.  K.  Sachdev,  Thermal Destruction Of  Chlorophenol Residues,   Project
     Number KE  111-1-0008,  Dearborn  Environmental  Services,  Mississauga,
     Ontario, Canada, July 1983.

54.  P.  B.  Hulman,  et al.,  Screening Study  On Feasibility Of Standards Of
     Performance For Wood Charcoal Manufacturing, EPA Contract Number 68-
   .  02-2608, Radian  Corporation,  Research Triangle  Park,  NC,  August  1978.

55.  Impact Of Burning Hazardous Waste In Boilers, SCA Chemical Services,
     Inc., Boston, MA, August 1982.

56.  C.  Rappe  and  S.  Marklund,   "Thermal Degradation Of  Pesticides  And
     Xenobiotics: Formation  Of  Polychlorinated  Dioxins And  Dibenzofurans,
     Pesticide Chemistry:  Human Welfare  And  Enviroment'",  Procedures Of The
     5th International Congress On Pesticide Chemistry, 3_:317-322, 1983.

57.  K.  R.  Rao  (editor),  Pentachlorophenol;  Chemistry, Pharmacology, And
     Environmental Toxicology, Plenum Press, New York, 1978.

58.  S.  Kulkarni,  "Pollution  Aspects  Of  The  Thermal Regeneration  Of  Spent
     Activated Carbon",  Radian  Corporation,  .Research  Triangle  Park,  NC,
     1983.   Unpublished.

59.  Source  Category Survey;  Industrial Incinerators, EPA-450/3-80-013,
     Emission Standards And Engineering Division, U. S.  Environmental
     Protection Agency, Research Triangle Park, NC, May  1980.

60.  B.  G.  Liptak,  Environmental Engineers Handbook.  Volume  3,  Chilton Book
     Company, Ontario, Canada,  1974, p. 283.

61.  "Summary  Of Recent Tier  4 Pretest Survey  Visits," EPA Contract Number
     68-03-3148, Radian  Corporation,  Research   Triangle  Park,  NC,  27709,
     November  1984.

62.  R.  M. Dykes, A  Review Of  Standards Of  Performance For New Stationary
     Sources -  Sewage Sludge  Incinerators,  EPA   Contract Number 68-02-3816,
     Radian Corporation, Research Triangle  Park,  NC, January  1984.

63.  Report On The 1980  Manufacturing  Industries Energy  Consumption  Study And
      Survey Of  Large Combustors,  DOE/EIAI-0358,  U. S. Department of Energy,
     Washington,  DC, January  1983.

 64.   Kraft Pulping:   Control  Of TRS Emissions From Existing Mills, EPA-450/2-
      78-003b,  U.  S.  Environmental Protection Agency,  Research Triangle  Park,
      NC, March 1979.                        '

 65.   Application Of  Combustion Modifications To Industrial Combustion Equip-
      ment, EPA-600/7-79-015a,  U. S.  Environmental Protection  Agency, Research
      Triangle Park,  NC,  January 1979.
                                      -63-

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66.  National Dioxin Study Tier 4 - Combustion Sources;  Sampling Procedures,
     EPA-450/4-84-014c, Monitoring And Data Analysis Division, U. S. Environ-
     mental Protection  Agency,  Research Triangle  Park,  NC, October  1984.

'57.  National Dioxin Study Tier 4 - Combustion Sources; Ash Sampling Program,
     EPA-450/4-84-014d, Monitoring And Data Analysis Division, U. S. Environ-
     mental Protection  Agency, Research Triangle Park,  NC,  27711,  January
     1984.

68.  National Dioxin Study Tier 4 - Combustion Sources;  Quality Assurance
     Project Plan, EPA-450/4-84-014e, Monitoring  And Data Analysis Division,
     U. S. Environmental Protection Agency,  Research  Triangle Park,  NC, 27711,
     February 1984.

69.  National Dioxin Study Tier 4 - Combustion Sources:  Dioxin Source Test
     Reporting Format Guide, EPA-450/4-84-014f, Monitoring And Data Analysis
     Division, U. S. Environmental Protection Agency, Research Triangle Park,
     NC,  27711, February 1984.
                                      -64-

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                                   Appendix A






              Number Of Sources To Be Tested In A Source Category






     The" number of individual sources  to be  tested  within each source category




depends upon several  factors,  1«   uding  the purpose of the testing, the number




of sources .in  the  source category  which have been  tested previously,  and the




available resources.   Calculations have been made  to  estimate the  number  of




sources within  a  particular  category which should  be  tested  in order  to




characterize statistically the emissions from the source  category.




     In order  to determine  the number of  tests  needed, information  concerning




the variability of emissions from  the  source  categories is  needed.   Since  emis-




sion data  are not available for many source categories,,  the municipal  waste




incinerator  source  category  was chosen as an example in  Figure A-l  to  estimate




the number  of sources  within  this category  which -should be tested.  Based on




these  data,  it has been determined that  to  characterize this  source  category in




a statistically  significant  manner (i.e.,  at a 95 percent:  confidence),  between




14-39  tests  would be  required (see attached).  More specifically, 39 tests  would




be required  if the results  of  each of the  six  previous  tests are  used In  the




analysis*   Fourteen tests would be required if  certain source tests believed  to




be nonrepresentative are not  considered in  the  analysis.   Assuming a  cost  of




 $90,000 per source test  (including  non-dioxin  analyses), it is clear  that  the




 entire Tier 4  budget  could be spent  testing  emissions  from only  one source




 category for statistically representative results.



      While it will  not be  possible  under Tier  4  to  sample  enough sources  to




 obtain rigorous and  statistically significant results,  a reasonable number  of




 stack test and ash samplings  should  be  performed in each source category.  The
                                      -65-

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confidence intervals around these mean emissions should be fairly narrow to allow




comparison among  source  categories.   The confidence interval  around  a  mean is




given by:



                                 X    +      t  S




                                             /~






The size  of  the  confidence  interval,  therefore,  varies with  the  size  of the




sample (n) and  the  value of the t  statistic.   The size  of  the t value varies




with the  degrees  of freedom (number of  samples minus  one)  and the confidence




level chosen.   Some  example  values  of  the   t   statistic  are  shown  below.






                                                   t Statistic




     Number of Samples




            2




            3




            4




            5






Inspe tion of the above  shows  that, beyond  three samples,  there are diminishing




returns.  Similarly, the effects of  1/n  diminish  beyond n=3.   For this  reason,




and for  practical considerations (i.e., resources), a sample  size of three  tests




will be  considered optimal for the purposes  of this study.  This approach  applies




to the number of  sources where ash samples  or stack samples  would be  collected.
95% C.I.
12.706
.4.303
3.182
2.776
90% C.I.
6.314
2.920
2.353
2.132
t.05/ /n
8.99
2.48
1.59
1.24
                                      -66-

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   Figure A-l.  Determination of Sample Size For Municipal Waste Incinerators


PROBLEM:  Determine nunrber  of municipal  waste combustors that should be tested
in order to estimate -the average dioxin emission-rate within a 5 ng/m3 interval
with 95 percent confidence.

               Municipal Waste Combustors::  Total population = 40

                Site                               TCDD  (n.g/m3)

                 A                                     240
                 B   •                                    29.7
                 C                                       6.3
                 D                                       3.15
                 E                                       1.2
                 F                                     ND

Assume:  Sampling from a finite population without replacement

         n = 	N z2 SD2	
              d2 (N-l) + Z2 SD2
                                                          i
         n = sample size
         N = population size = 40
         Z = reliability coeff = 2 (95% confidence)
        SD = standard deviation
         d = confidence interval = 5 ng/m3

Case I:  (all sites listed)

         x - 46.7
        SD - 87.0
         n • 40 (2)2 (87)2     =39

             52 (40-1) + (87)2

Case II:  (drop sites with highest and lowest  average TCDD  levels)

         x » 10.1
        SD » 11.46

         n = 40 (2)2 (11.46)2        - 14

             52 (40-1) + 22  (11.46)2

SOLUTION:  In order to estimate average dioxin emission rate for municipal waste
combustions, 14-39  sources  should be tested.  Based on 93% confidence,  results
would  be within 5 ng/m3 of true mean.
                                      -67-

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                                   TECHNICAL REPORT DATA     .
                            (Please read Instructions on the reverse before comp ting}
                            1                	_———   i  —
  EPA-450/4-84-014a
J.. TITLE AND SUBTITLE
                         Tier  4 - Combustion  Sources
Karional  Dixoin Stud
  Prolect  Plan
7. AUTHOH(S)
  Edward Lillis, et. al.
9 PERFORMING ORGANIZATION NAME AND
  Air  Management Technology Branch  (MD-14)
  Monitoring and Data Analysis Division
  Office of Air Quality Planning and  Standards
  Research Triangle Park, NC  27711	;	
 12. SPONSORING AGENCY NAME AND ADDRESS
  U.S. Environmental Protection Agency
  OAQPS, MDAD, AUTB, FIS
  Research  Triangle Park, NC  27711
                                                              RilciPIENT'S ACCESSION-NO.
                                                           . REPORT DATE
                                                            February 1985
         . PERFORMING ORGANIZATION CODE


         . PERFORMING ORGANIZATION REPORT
                                                          10. PROGRAM ELEMENT NO.

                                                             B53B2F
                                                          11. CONTRACT/GRANT NO.
                                                           13. TYPE OF REPORT AND PERIOD COVERED

                                                               Final  	.	.	
                                                           TZTlSPONSORlNG AGENCY CODE
                                     *****
       ORD and Regions II,  III and V) .
                                                           a»d SPA Office, (OPTS,  OSWER,
                    g       ,            .  ___ _ . --- _ - -


  assessing dioxin emissions from  combustion sources  ^J£e        fche       t.
  Dioxin Study.   The  primary  objectives  of  Tier  4 are  ou         concentrati6ns
  These are to determine what -        "««             crib^s the  rationale used
                                                                approaches  that were
  considered.





  methods and procedures are identified.
                                  KEY WORDS AND DOCUMENT ANALYSIS
                    DESCRIPTORS
                       Air Toxic Studie
     Dioxins
     Furans             Combustion Sources
     2378 Tetrachlorodibenzo-p-dioxin
                        	 __ .    /
   TCDD
   PCDD
                            Tier 4
                            Waste Combustion
                            Wood Stoves
                            Mobile  Sources
     Nati<
          l  i) toxi
                       tud
   13. DISTRIBUTION STATEMENT

     Unlimited
                                                 .IDENTIf
                                                             I ENDED TERMS
                                                             on Studies
            I) (This Report)

Unclassified
                                               2O. SECURITY CLASS! (This page)
                                                  Unclassified
                                                                             . COSATI Field/Group
                                                                           21. NO. OF PAGES
                                                                               26	
                                                                           22. PRICE
   EPA Form 2220-1 (9-73)

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  4.   TITLE AND SUBTITLE
      Title should indicate clearly and briefly the subject coverage of the report, and be displayed prominently.  Set subtitle, if used, in smaller
      type or otherwise subordinate it to main title. When a report is prepared in more than one volume, repeat the primary title, add volume
      number and include subtitle for the specific title.
  5.   REPORT DATE
      Each report shall cany a date indicating at least month and year.  Indicate the basis on which it was selected fe z date of issue date of
      approval, date of preparation, etc.).                                                                       '     '      '
  8.   PERFORMING ORGANIZATION CODE
      Leave blank.
 7.   AUTHOR(S)
      Give name(s) in conventional order (John R. Doe. J. Robert Doe, etc.). List author's affiliation if it differs from the performing organi-
 8.   PERFORMING ORGANIZATION REPORT NUMBER
      Insert if performing organization wishes to assign this number.
 9.   PERFORMING ORGANIZATION NAME AND ADDRESS
      Give name, street, city, state, and ZIP code. List no more than two levels of an organizational hirearchy.
 10.  PROGRAM ELEMENT NUMBER
      Use the program element number under which the report was prepared. Subordinate numbers may be included in parentheses.
 11.  CONTRACT/GRANT NUMBER
     Insert contract or grant number under which report was prepared.    '
 12.  SPONSORING AGENCY NAME AND ADDRESS
     Include ZIP code.
 13,  TYPE OF REPORT AND PERIOD COVERED
     Indicate interim final, etc., and if applicable, dates covered.
 14.  SPONSORING AGENCY CODE
     Leave blank.
 15.  SUPPLEMENTARY NOTES
                                                                                                        ' ««f«nce of,
 16.  ABSTRACT
17.  KEY WORDS AND DOCUMENT ANALYSIS
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