ENVIRONMENTAL  ANALYSIS
 OF THE URANIUM FUEL CYCLE
PART IV - Supplementary Analysis: 1976
              July 1976


   US.. ENVIRONMENTAL PROTECTION AGENCY
         Office of Radiation Programs
          Washington, D.C. 20460

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                              PKEFACE
     In 1973 the Office of Radiation Programs issued an environmental
analysis of the uranium fuel cycle, which was isaued in three volumes
covering fuel supply, power reactors, and fuel reprocessing.  Sub-
sequent to the issuance of this analysis, the Agency proposed
environmental radiation protection standards on May 29, 1975, for
nuclear power operations of the .uranium fuel cycle (40 CFR Part 190).
The Agency held public hearings on these,proposed standards, in
Washington, B.C., on March 8 - 10, 1976.  As a result of the ensuing
comments, a number of areas were identified in which the development
of additional information was necessary.

     It is the objective of this! new Part IV, entitled "Supplementary
Analysis - 1976," to address several technical areas in which new
information is available or which were discussed only briefly in
previous reports.  In the former category are sections pertaining to
uranium milling and fuel reprocessing, while items such =as transuranic
effluents from recycled uranium and nitrogen-16 skyshine at BWRs fall
into the second category.  Finally, Part IV, replaces and updates the
technical discussions presented in the January 5, 1976, Supplementary
Information document.

     As in the original reports, the principal purposes of these
analyses are to project the impact on man of the environmental releases
of radioactive materials from the fuel cycle, and to assess the capa-
bilities and costs of controls available to manage environmental
releases of these materials.

     Comments on this analysis would be appreciated.  These should be
sent to the Director, Technology Assessment Division (AW-459), Office
of Radiation Programs.
                           W. D.'Rowe, Ph.D.
                    Deputy Assistant Administrator
                    for Radiation Programs (AW-458)
                                111

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                               CONTENTS
I.  Fuel Supply                  i           '                        Page

    A.  Environmental Analysis of the Uranium l*uel Cycle,
        Part I (Fuel Supply):  Uranium Milling	   1

        1.0  Introduction	..;.	   1

        2.0  General description,	   3

        3.0  Releases of radioactive effluent.from uranium milling
             operations	   7

             3,1  Airborne releases from the mill	   7
             3.2  Waterborne releases from the mill  	   9
             3.3  Airborne and wa"terborne releases from  the mill
                  tailings pond  .,.,	•«.«.•• •>•• ••.••••••..«••  12

        4.0  The model uranium mill	  17
                                 ! • • * -.•••:.. M> , .-.-.:•.  '  *: •.-..-.  •'
        5.0  Radioactive effluents from a model uranium  mill  	  19

        6.0  Radiological.impact pf a model mill	,.  23

        7.0  Health effects impact of a model mill	  26

        8.0  Control technology  fbr uranium milling	  27

             8.1  Airborne effluept control technology	  27
             8.2  Waterborne effluent control,technology and  solid
                  waste control  technology .,...'	  30

        9.0  Effluent control technology for the model mill  	  34

       10.0  Retrofitting control.technology to operating  uranium
             mills	  36

             10.1 Retrofitting control measures to operatipnal
                  tailings ponds	,	  3$

        References	..i...'.'..'.".. .T.......'	  44

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                          CONTENTS (continued)
     B.  Transuranium Effluents from Re-enriching or
         Refabricating Reprocessed Uranium	  47

         1.0  Introduction	.....			  47

         2.0  Gaseous diffusion operating experience	  51

         3.0  Estimated  radioactivity releases	  54

         References	  58

 II. Nuclear Power Reactors

     A.  An Analysis of Control Options for N-16 Offsite Skyshine
         Doses at Boiling Water Reactors	  59

         1.0  Introduction „		....  59

         2.0  Sources	  60

         3.0  Turbine building configuration	  62

         4.0  Dose assessment	  64
                                    •>,
         5.0  Shielding of components	  65

         References	,	  83

III. Nuclear Fuel Reprocessing

     A.  Control of Iodine Discharges from Nuclear Fuel
         Reprocessing Facilities	  84

         1.0  Introduction	  84

         2.0  Source terms for iodine 	  85

         3.0  Control technologies for iodine at reprocessing
              plants 	  87
                                   vi

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                     CONTENTS (.continued)
         3.1  Caustic scrubbers	  89
         3.2  Mercuric nitrate scrubbers	  90
         3.3  Silver zeolite adsorbers	  90
         3.4  Maeroreticular resins.	..  91
         3.5  Suppression in evaporator by mercuric nitrate ...  91
         3.6  Advanced systems -,	  92

    4.0  Cost evaluations ,,	, _	  94-

    5.0  Doses and potential health impact attributable to
         iodine discharges from fuel reprocessing	  95
                                          *
    6.0  Cost—effectiveness considerations	  97

    References		 106

B.  Control of Krypton Discharges from Nuclear.Fuel
    Reprocessing Facilities	 109

    1.0  Introduction	109

    2.0  Source terms for krypton 	._,	110

    3.0  Control technologies for krypton at reprocessing
         plants	 Ill

         3.1  Cryogenic distillation	*. Ill
         3.2  Selective absorption	 113

    4.0  Cost of krypton control at fuel reprocessing
         plants	...115

         4.1  Direct costs	117
         4.2  Indirect costs .,	 118
         4.3  Operating and maintenance costs	X19
         4.4  Present worth	,	.\ ....... 120

    5.0  Doses and potential health impact attributable 'to
         krypton discharges from fuel reprocessing	 121

    6.0  Cost-effectiveness of krypton control at fuel
         reprocessing plants	 122

    References	€> J26
                              vii

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                                TABLES
I.  Fuel Supply                                                   Page

    A.  Environmental Analysis of the Uranium Fuel Cycle,
        Part I- (Fuel Supply) :,  Uranium Milling	   1

        Section 2  .
        2.0-1  Uranium Mills in Operation as of March 1975 	   4-5

        Section J

        3.1-1  Predicted Airborne Releases of Radioactive
               Materials from the Highland Uranium Mill, Powder
               River Basin, Wyoming 	 	   10

        3.2-1  Concentrations .of Radioactive Effluents in Waste
               Milling Solutions from the Highland Uranium Mill ..   11

        3.2-2  Analysis of Waste Milling Solution from the
               Humeca Uranium Mill (Alkaline Leach Process) 	   13

        3.3-1  Estimates of Quantities of Radio'nuclides Seeping
               Through the Impoundment Dam of a. Uranium Mill
               Initially and at 2-1/4 Years	   15

        Section 5

        5.0-1  Discharge of Radiottuclides to the Air from Model
               Uranium Mills and Tailings Piles with Base Case
               Controls			   20

        Section 6

        6,0-1  Radiation Doses to Individuals Due to Inhalation in
               the Yieinity of a Model Mill with Base Case.
               Controls	,	   24

        6.0-2  Collective Dose to the General Population in the
               Vicinity of a Model Mill with Base Case Controls ..   25

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                          TABLES (continued)



                                                                  Page

        Section 8

        8.1-1  Cost and Efficiencies of Control Technology for
               Mills	  29 :

        Section 9

        9.0-1  Radiological Impact of Airborne Effluents versus
               Control Costs for a Model. Uranium Mill	  35

    B.  Transuranium Effluents from Re-enriching or Refabricating
        Reprocessed Uranium	  47

        1.0-1  Calculated Gamma Radioactivity Distribution of
               Fission Products, Gamma and Beta Radioactivity
               of all Fission Products, and Alpha Radioactivity
               of Transuranium and Uranium Isotopes 	  49

        1.0-2  Calculated Fission Product and Transuranium
               Isotope Annual Inputs and Equilibrium System
               Concentrations	  52

        3.0-1  Assumed Distribution of Fission Products and
               Transuranium Isotopes to Atmosphere, Primary
               Holding Pond, and Burial Ground	  54

        3.0-2  Estimated Radioactivity Released to the Atmosphere
               from an Enrichment Plant	  57

II. Nuclear Power Reactors

    A.  An Analysis of Control Options for N-16 Offsite Skyshine      •  "
        Doses at Boiling Water Reactors	  59

        Section 2

        2.0-1  N   Characteristics of a Standard BWR Turbine
               System	  69-72

        2.0-2  N^ Inventories for' a Standard BWR Turbine
               System	  73-74

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                           TABLES (continued)



                                                                   Page

         Section 5

         5.0-1  Turbine Equipment Typical Total and Net N
                Inventories (Ci)  for a 1200 MWe Plant		  75

         5.0-2  Summary of Shielding Cost Estimates	  76

III. Nuclear Fuel Reprocessing

     A.  Control of Iodine Discharges from Nuclear Fuel
         Reprocessing Facilities	  84

         Se ct ion 3

         3.0-1  Iodine Control Cost Summary		  99

         Section 5

         5.0-1  100-year Cumulative Environmental Dose Commitment
                and Estimated Health Effects Attributable to the
                Release of 1-129  from a 1500 MTHM/yr Reprocessing
                Plant		 100

         5.0-2  Maximum Individual Thyroid Doses from 1-129
                Discharged from a 1500 MfHM/yr Reprocessing
                Plant	 101

         5.0-3  Maximum Individual Doses from 1-131 Discharged
                from a 1500 KEHM/yr Reprocessing Plant 	 102

         Section 6

         6.0-1  Cost-Effectiveness of Iodine Control Systems at
                Fuel Reprocessing Plants.	,	 103

     B.  Control of Krypton Discharges from Nuclear Fuel
         Reprocessing Facilities  	 109

         Section 4

         4.0-1  Estimated Capital and Present Worth Costs of
                Krypton Control Systems	 124

         Secfeion 6

         6.0-1  Cost-Effectiveness of Krypton Control at Fuel
                Reprocessing Plants	 125
                                   XI,

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                                 FIGURES
 II.  Nuclear Power Reactors                                       Page

      A.  An Analysis of Control Options for N-16 Offsite
          Skysh'ine Doses at Boiling Water Reactors	  59

          Section 3

          3-1  Typical Component Layout in Early BWR Turbine
               Building Design	  77
          3-2  Typical Component Layout in Current BWR Turbine
               Building Designs	  78
          3-3  Contributions to Dose Rate from N-16 in Turbine
               Building Components	  79

          Section 5
          5—1  Top View of. Turbine Component Layout Showing
               Typical "Access" Shield Design Along With
               Various Shield Options	  80
          5-2  Transverse sectional view of Nine Mile Point 2
               Nuclear Plant Turbine Building, Showing Shielding
               of Moisture Separators and Turbines	  81
          5-3  Annual Dose at 500 Meters vs. Cost of Shielding
               (Turbine Parallel to Boundary)	  82

III.  Nuclear Fuel Reprocessing

      A.  Control of Iodine Discharges from Nuclear Fuel Reprocess-
          ing Facilities	  84

          Section 3
          3-1  Simplified Schematic of Current Iodine Control
               Systems at Reprocessing Plants	104
          3-2  Simplified Schematic of Advanced Iodine Control
               Systems at Reprocessing Plants	,. 105
                                    xiil

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I.  FUEL SUPPLY




    A.  Environmental Analysis of the Uranium Fuel Cycle,




        Part I (Fuel Supply):   Uranium Milling

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1,0  Introduetion




     The EPA recently completed a teehnial review  (1) of the




uranium milling industry as, part of an overall analysis of the




uranium fuel cycle (2_,_3).  This review included a  description of.




the milling process, estimations of radioactive effluent releases,




radiological impact, health effects impact, and the costs and




effectiveness of control technologies for mills.   An analysis of




the tailings piles associated with mills was also  included.  This




review was prepared in support of EPA's proposed standards for the




nuclear fuel cycle, 40 CFR Part 190 (4).




     Since publication in 1973, considerable new information on the




uranium milling industry has become available (j> ,£,J7 ,J5,JJ,JIO,1.1) |




in particular,. the engineering survey report (j>) ,  "Correlation of




Radioactive Waste Treatment Costs and the Environmental Impact of




Waste Effluents in the Nuclear Fuel Cycle for Use  in Establishing




'as Low as Practicable1 Guides - Milling of Uranium Ores," has been




prepared by Oak lidge National Laboratory for the Nuclear Regulatory



Commission (NEC).  This report contains an extensive review of the




costs and the effectiveness of various control technology systems




for uranium mills and mill tailings piles.




     The EPA believes it to be worthwhile to revise its previous




technical review of the milling industry, taking into account these




new sources of information.  Because radon-222 releases from fuel




cycle facilities have been specifically excluded from EPA's proposed

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standard, analysis of radon-222 releases from uranium mills and




uranium mill tailings piles has been omitted from this document.




Radon-222 will be the subject of separate regulatory actions at a




later date.

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2.0. General description of the milling process         •'



     A uranium mill extracts uranium from "ore.  The product is a



semi— refined uranium compound  (U~00) called "yellowcake" which is
                                j o
the feed material for the production of uranium hexaf luoride  (UF-) .
                                                                6


As of March 1975, seventeen mills  (7) were operating in the United



States  (table 2.0-1) with nominal  capacities ranging from 250 to



7,000 tons of ore per day.  These  mills are characteristically



located in arid, low population regions of the west.  States  with



significant high grade ore reserves are (j6) Wyoming, New Mexico,



Texas, Colorado, and Utah.



     Eighty— five percent .of yellowcake is currently produced  by a



process that uses sulfurie acid to leach the uranium out of the orej



the remainder is produced by a sodium carbonate, alkali leach process.



Exact details vary from mill to mill, but, as an example, the principal



steps in an acid leach process mill are as follows:



     a.  Ore is blended and crushed to pass through a 2.5 cm  (1 inch)



screen.  The crushed ore is then wet ground in a rod or ball  mill



and is transferred as a slurry to  leaching tanks.



     b.  The ore is contacted with sulfuric acid solution and an



oxidizing reagent to leach uranium from the ore.  The product liquor



is pumped to the solvent-extraction circuit while the washed  residues



(tailings) are sent to the tailings pond or pile.



• .    c.  Solvent extraction or ion exchange is used to purify and



concentrate the uranium.

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              Table 2.0-1 (7)




URANIUM MILS IN OPERATION AS OF MARCH 1975
COMPANY
Anaconda Company
Atlas Corporation
Conoco & Pioneer
Nuclear , Inc ,
Cotter Corporation
Dawn Mining Company
Exxon, U.S.A.
Federal-American
Partners
Kerr-McGee Nuclear
Petrotomics Company
Rio Algom Corp.
Onion Carbide Corp.
Union Carbide Corp.
LOCATION
Grants, New Mexico
Moab, Utah
Falls City, Texas
Canon City, Colorado
Ford, Washington
Powder River Basin, Wyoming
Gas Hills, Wyoming
Grants, New Mexico-
Shirley Basin, Wyoming
La Sal, Dtah
Uravan, Colorado
Natrona County, Wyoming
YEAR OPERATIONS
INITIATED
1953
1956
1961
1958
1957
1971
1959
1958
1962
1972
1950
1960
NOMINAL CAPACITY
(Tons of Ore/Day)
3000
800-1500
220-1750
150-450
0-400
2000
500-950
3600-7000
525-1500
500
0-1300
1000

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                                         Table 2.0-1 (Continued)
      COMPANY
         LOCATION
.YEAR OPERATIONS
    INITIATED
NOMINAL CAPACITY
(Tons of Ore/Day)
United Nuelear-
Homestake Partners

Utah International,
Inc.

Utah International,
Inc.

Western Nuclear,.Inc.

TVA (Mines Develop-
ment, Inc.)
Grants, New Mexico


Gas Hills, Wyoming


Shirley Basin, Wyoming


Jeffrey City, Wyoming

Edgemont, South Dakota
      1958


      1958


      1971


      1957

      1956
    1650-3500


     750-1200


       1200-


     400-1200

     250-500

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     d.  The uranium is precipitated with ammonia and transferred



as a slurry.




     e.  Thickening and centifuging are used to separate the




uranium concentrate from residual liquids.




     f.  The concentrate is dried at 400°F and is sometimes




calcinated at 750 to 1100°F.




     g.  The concentrate or yeUowcake is packaged in 208 liter




(55 gallon) drums for shipment.




     Large amounts of solid waste tailings remain following the




remo'/al of the uranium from the ore.  A typical mill may generate




1,800 metric tons per day of tailings solids slurried in 2,500




metric tons of waste milling solutions*  Over the lifetime of the



mill, 100 to 200 acres may permanently be committed to store this




material.

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3.0  Releaseofradioactive effluent from uranium milling operations



     The radioactivity associated with uranium mill effluents comes




from the natural uranium and its daughter products present-in the




ore.  During the milling process, the bulk of the naturaL: uranium




is separated and concentrated, while most of. the radioactive daughter




products of uranium remain in the uranium-depleted solid residues




that are pumped to the tailings retention system.  Liquid, and solid




wastes from the milling operation will contain low, level concentrations




of these radioactive materials, and airborne radioactive-releases




include radon gas and particles of the ore and the product uranium




oxide.  External gamma radiation levels associated with uranium milling




processes are low, rarely exceeding a few mrem/y even at surfaces




of process vessels.




     The tailings retention system or "tailings pond" will have a




radiological impact on the environment through the air pathway by




continuous discharge of radon-222 gas (a daughter of radiiim-226),



through gamma rays given off by radium-226, radon-222 and daughters




as they undergo radioactive decay,- and finally through air and water




pathways if radium-226 and thorium-230 are blown off dried out areas




of the tailings pond by wind or are leached from the pond into surface




waters (10,11).




3.1  Airbornereleases from the mill




     Airborne releases from uranium milling operations include both




particulate matter and gases.   Dusts containing uranium and uranium

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daughter products (principally thorium-230 and radium-226) are released



from ore piled outside the mill.  Dusts containing uranium and uranium




daughter products are released from the ore crushing and grinding




ventilation system, while a dust containing mostly uranium without




daughters is released from the yellowcake drying and packaging



operations.  These dusts are discharged to the atmosphere by means




of low stacks.




     Uranium discharged to the air pathway as ore dust and as calcinated



yellowcake and the radium-226 and thorium-230 discharged to the air




pathway as ore dust are all considered insoluble aerosols.  If they




are inhaled, aerosols that are insoluble in. body tissue fluids tend




to remain in the pulmonary region of the lung so that the lung becomes




the critical organ when the critical radiation dose is calculated.




     The air flow through a typical crushing and grinding ventilation




system is about 27,000 cfm; that through the yellowcake drying and



packaging ventilation system is about 6,000 cfm.  Because of the




different air flows, dust characteristics, and locations within the




plaat, separate air cleaning equipment systems are usually required.




A mill is usually considered to have two separate airborne effluent




release streams, each with its own control systems, costs, and source




terms.




     Eadon gas is released from the ore storage piles, the ore crushing




and grinding ventilation system, leach tank vents, and the tailings




retention system.  There is no practical method presently identifiable

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that will prevent the release of radon gas from uranium mills.




     As an example, table 3,1-1 gives the estimated maximum release




rates and conservative estimates of site boundary concentrations




considering all potential sources of airborne dust fumes and mists




as predicted for the Highland Uranium Mill in Wyoming (12^23).  The




capacity of the Highland Mill is about 2000 tons of ore per day.




3.2  Waterborne releases from the mill




     The liquid effluent from an acid—leach process mill consists




of waste solutions from the leaching, grinding, extraction, and




washing circuits of the mill.  These solutions, which have an initial




pH of 1.5 to 2, contain the unreacted portion of the sulfuric acid




used as the leaching agent in the mill process, sulfates, and some




silica as the primary dissolved solids, along with trace quantities




of toxic soluble metals and organic solvents.  This liquid is discharged




with the solids into the tailings pond.




     Concentrations of radioactive materials predicted in the 2,500




tons per day of waste milling solutions from the Highland milling




plant are shown in table 3.2-1 (12_,J,3).  Radioactive products of




radon decay may also be present in small concentrations.  Since the




concentrations of radium—226 and thorium—230 are about an order of .




magnitude above the specified limits in 10 CFR 20, considerable




effort must be exerted to prevent any release of this material from




the site.  The waste milling solution is, therefore, stored in the .




tailings retention pond which is constructed to prevent discharge

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                                 Table 3.1-1 (12,13)


Predicted airborne releases of radioactive materials  from the Highland Uranium Mill,
                            Powder River Basin,  Wyoming8
Badionuelide
Uranium-natural
Thorium-230
(insoluble)
Badium-226
(insoluble)
Release rate
(Ci/y)
0.1
0.06

0.06

Site boundary A
Mr concentration
(pCi/ffl3)
0,003
0.001'

0.001

Site boundary Bc
Air concentration
(pCi/m3)
0.0004
0.0001

0.0001






    Mominal mill capacity 2000 tons of ore/day (1200 MI of yellowcake per year).


    Distance to site boundary A assumed to be 800 m (2,600 ft.)  west of mill,


   Distance to site boundary B assumed to be 5,200 m (12,700 ft.)  east of mill.

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                          Table 3.2-1
          Concentrations of radioactive effluents in

waste milling solutions from the Highland uranium mill  (12,13)

                     (acid leach process)
             Radionuclide            Concentration

                                        (pCi/1)
                                              SL
            Uranium-natural                800
            ladium-226                     350





            JThorium-230                 22,000
               aAbout 0.001 g/ml.
                               11

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into the surface water system and to minimize percolation into the

ground.

     As an additional example, an analysis of waste milling solution

for the Humeca Uranium Mill, which uses the alkaline leach process,

is given in table 3.2-2  (9).  The solution has a pH value of about

10 and contains sodium, sodium carbonate, sodium bicarbonate, and

sulfate as the principal dissolved solids.

3.3  Airborne and waterborne releases from the mill tailings pond

     The following discussion refers to the best of current procedures

for handling mill liquid and solid wastes.

     The waste milling solution is used to slurry the solid waste

tailings to a tailings retention pond system which uses an impervious

clay-cored earth dam combined with local topographic features of the

area to form an impoundment.  The clay-cored dam retention system

permits the evaporation of most of the contained waste liquids and

serves as a permanent receptacle for the residual solid tailings

after the plant closes.

     Toward the end of the operating lifetime of a tailings retention
                                                '}
system, some of the tailings will no longer be under water and will

dry out to form a beach (6).  Mind erosion can then carry off tailings

material as airborne particulate matter unless control measures are

taken to prevent such erosion.  Considerable quantities of radon

will be emitted.
                              12

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            Table 3.2-2 (9)
Analysis of the waste milling solution
     from the Humeca Uranium. Mill
       (alkaline leach process)
     Rad^-onuclide          '     p'Ci'/l
  Radium-226                      240
  Thorium-230                     110
  Uranium-238 and 234          46,000
                  13

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     Immediately after the retention system is put to use, it is




to be expected that there will be small losses of radioactive mill




waste liquids through and around the dam (.9 »_12) •   This will be seen




as surface water seeping from the foot of the dam.  The radiological




significance of this seepage will depend on the location of the




pond.  In arid regions, the seepage may evaporate before leaving




the site, leaving the radioactivity entrained and absorbed on soil.



Should the tailings pond be located next to a river, minor 'leakage




might be immediately Saluted sufficiently by the additional river




water to meet relevant drinking water standards.   Discharge of




pond seepage into streams providing insufficient dilution and not




under the control of the licensee would not be acceptable.  In such.




cases, a secondary dam may be built below the primary dam to catch




the seepage which may then be pumped back into the tailings ponds.




It is sometimes stated that this seepage will diminish over a period




of about 2 years because of the sealing effect from accumulation of




finer particles between the sandstone grains (12).



     Examples of estimates of' the total quantities of radionuclides




that would be released through and around the dam to surface waters



are shown in table 3.3-1.  Radium-226 is a radionuclide of concern




because levels as high as 32 pCi/1 (14) have been found in seepage




from current operating mills.  Assuming a seepage rate of 300 liters




per minute, the concentration of radium-226 seeping into a stream




of 140 liters per second (5 cubic feet per second) is approximately




1 pCi/1 which is 1/5 of EPA's proposed interim Primary Drinking
                                14

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                             Table 3. 3-1

    Estimates of quantities of radionuclides seeping through the

impoundment dam of a uranium mill  initially and at 2-1/4 years  (12,13)



                        Initial seepage              Seepage per  day'?'
Radionuclide                per day                  after 2-1/4  years


Uranium                     350 yCi                  35 pCi  to  3.5  pCi


Thorium-230               9,600 yGi                 960 pCi  to  96 pCi


Radium-226                  150 pCi                  15 yd  to  1 .5  pCi
     '^Seepage assumed to be inhibited due to seal ings effect from
accumulation of fines between sandstone grains.
                                 15

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Water Regulations for radium-226 (15).  In the applicant's environ-




mental report for the Highland Uranium Mil GL2_».13) , a seepage




concentration of 350 pCi/1 radium—226 was assumed.



     Considerable quantities of mill waste solution seep downward




inGb the soil beneath the impoundment area.  Ordinarily this is




not expected to result in offsite releases of radioactive materials




because the radionuclides are strongly absorbed onto clay soil




particles.  They are removed from solution and considered to be




permanently retained on the mill site.  However, this is a continuing




potential problem requiring monitoring programs to insure that there




is no significant movement of contaminated liquids into the offsite




environment (10).
                                16

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4.0  The Model uranium mill



     A model plant has been assumed In order to achieve a common



base for the comparison of radiation doses, committed health effects,



and radioactive effluent control technology.



     The model mill is defined in terms of contribution to the



nuclear fuel cycle that, is consistent with current design and



projected commercial industry practice (j>) .  However, it is not



necessarily representative of presently operating facilities.



Characteristics of the model mill are assumed to be:



     a.  600,000 MT ore milled per year,



     b.  1,140 MT UJ30 as yellowcake produced per year,
                   j o


     c.  .use of the acid leach process,



     d.  a tailings retention pond system which uses a clay—core



earth dam and local topographic features of the area to form the



impoundment,



     e.  collection and return of any seepage through the dam to the



tailings pond, and



     f.  location in a western State in an arid, low—population density



region.



     While reference (1) considered the radiological impact of



seepage through a model clay core impoundment dam, it is now believed



to be standard practice (6) to collect and return any such seepage,



to the tailings pond so that there are no routine liquid discharges



of radionuclides to water pathways from mills.  The cost of a seepage



control system is nominal compared to the cost of the tailings
                                17

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 impoundment system Itself.                     .......

      Radiation dose rates  and health effects  that -might result from

 the discharges of airborne radioactive effluents  from the model mill

 are calculated using representative X/Q values, dose conversion factors,

 model pathways,  and health effect conversion  factors that are

 similar  to  those for other facilities in the  previous discussion

 of  the fuel supply cycle.   These  factors and  assumptions are discussed

 in  Appendix A of reference (1) .

      Values of (X/Q)  given in the ALAP Guides for milling of uranium

 ores (6)  as derived from meteorological data  near actual uranium mills
                            f\    — *3
 range from  2.3 to 8.7 x 10    a*m    for a New  Mexico  site and range
               7             g"     r»
 from 5.1x10   to 5. Ox 10   s-m   for a Wyoming site.   The maximum

 values for  these sites  are  in agreement with  the  value  used  in
                                     f    _ O
 reference (1)  of (X/Q)m«._. of  6 x  10    s»m  .   This value would apply
            —         iUciA
 to individuals  living  from 0.5  to  1.5 kilometers  downwind  from  the

 mil site.  Values of  (X/Q) for individuals living outside the

 sector containing the  prevailing wind wJ.ll be up  to  3  to 12 times

 lower.  The committed  lung dose will also be lower in  direct proportion,

     The operating lifetime of  a uranium mill is  commonly  from  12 to

 15 years, depending upon  the  local ore supply and the  demand- for

 uranium.  In a  few instances, the  operating lifetime may be longer,

 and allowances  are sometimes made  for that possibility if  it appears

•feasible.  For  the model  mill,  an  operating lifetime of 20 years

 has been selected.  After the mill shuts down, it is assumed that

 the tailings pond will be allowed  to dry out and  that  the  resulting

 pile will be stabilized and placed under perpetual care.
                                18

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5.0  Radioactive effluents from a model uranium mill




     Because regulations - have not required uranium mills to report




the total amounts of each radionuclide discharged per year, the




source terms chosen for model mills are based on somewhat limited




operational information (6).   Source terms listed in table 5.0-1




are believed to be reasonably accurate estimates of the quantities




of radioactive materials discharged to air pathways from model mills




with base case controls.  The controls assumed as the base case




consist of an orifice scrubber on the crusher and fine ore bins,




and a wet impingement scrubber in the yellowcake drying and packaging




areas.  The milling procedures are so similar for acid and alkaline




leach processes that source terms for the two types of mills are




considered identical, except that the alkaline leach process does




not remove thorium from the ore so that, in this case, there is very




little thorium-230 as an impurity in the yellowcake dust.




     The model mill ±s assumed to use clay—core dam impoundment




technology for tailings with a catch basin if required to contain




seepage through the dam.  Unless the impoundment area is lined with




an impervious material, considerable quantities (as much as 10 percent)




of the liquid effluent from the mill will leak out through the bottom




of the pond.  However, because of the ion-exchange properties of most




soils, radionuclides dissolved in this effluent will attach to soil




particles and will not reach offsite locations or ground water.  The




model mill is considered, therefore, to'deliver no radiation exposure




to members of the general population through liquid pathways.
                                19.

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                                       Table 5.0-1


                                                              (a)
Discharge of Radionuclides .to the Air from Model Uranium Mills    and Tailings Piles (6)
                                 With Base Case Controls
Radionuclide
Uranium-238 and 234
Radium-226
Thorium-230
Uranium-238 and 234
Badium-226
Thorium-230
Draaium-238 and 234
Radium-226
Thorium-230
Chemical or
Physical State
ore dust (oxides)
ore dust
ore dust
yellowcake (oxides)
yellowcake
yellowcake
tailings sand (0-10 vim)
tailings sand (0-10 vim)
tailings sand (0-10 urn)
Acid Leach Mill Alkaline Leach Mill
Source Term Source Term
(mCi/y) (mCi/y)
9.0 9,0
4.5 4.5
4.5 4,5
170. 170.
0.2 1.7
4.7 	 \
0.2 - 0.8 0.3 - 2.2.
1.3 - 4.2 2.3 - 1,5
1,4 - 4.5 2.4 - 1.5
          moisture ore, radion-222 releases excluded

-------
     Each site must be evaluated Individually.  If the ground water




table is high and the soil is low in ion exchange capacity so that




it becomes likely that radium.-226" and thorium-~23Q will escape from




the tailings impoundment into underground waters, then the pond area  .




could be lined with an impervious membrane of asphalt to minimize




seepage.  Acid wastes would have to be neutralized beforehand to




prevent damage to this type of liner.




     "Ehe amount of radioactive particulate material removed from the




tailings beach by wind erosion is believed to depend pn the area and topog-




raphy of the beach, the wind'velocity, and particle size distribution of the




tailings (J5) .  Estimates of this source term are shown in table 5-.0-1




and include only the alpha emitting radionuclides U-238, U-234,




Th-230, and Ra-226 which are the significant contributers to the




lung dose.   While this, estimate is derived from theoretical considera-




tion rather than experimental measurements at actual tailings beaches,




it is believed to be the best available estimation for this source



term.  Particles greater than 10pm in, diameter are not considered to




be respiratole particles and are not included in the inhalation source



term pathway.  Historically, windblown tailings, have caused elevated




gamma exposure levels around piles, but the inhalation pathway is




usually considered to be the critical pathway because levels of




control sufficient to limit radiation exposure through the inhalation




pathway will also prevent, to a significantly greater degree,




exposures through the ground deposition whole body exposure pathway.
                                21

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The ALAP document developed for the Nuclear Regulatory Commission (6)


provides an estimation of the relative ratio of the respirable


particles (< 10 ym) to larger particles (10-80 ym) blown off the


tailings beach of a well-managed tailings impoundment system.  This


ratio averages about 1 and varies from 0.4 to 1.4 depending on


specifics of the milling process and other variables.  It can be


estimated that 1 mCi/y of alpha emitting insoluble 0-10 ym particles


removed by wind from a typical pile would deliver a dose equivalent


of approximately 1 mrem/y to the lungs of a person living one


kilometer downwind of the pile.  At the same time, if it is assumed


that 1 raCi/y of 10-80 ym particles are deposited in a ring % to 1% km


from the pile, there would result a surface contamination level of

               2
about 0.2 nCi/m .  The Ra-226 component of this, surface contamination


would cause a. whole body gamma-ray exposure level of about 10 yrem/y.


After 20 years' of operations, each contributing to surface contamination


at such a rate, this exposure might increase to as much as approxi-


mately 0.2 mrem/y.  This is still a factor of 5 smaller than the


lung dose from the inhalation pathway indicating that inhalation is


the critical exposure pathway.
                                22

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6.0  Radiological Impact of a model mill

     Estimates of -the. radiation doses to individuals • through the air

pathway in the vicinity of an acid leach model mill using base case

controls from routine emissions are shown in table 6.0-1.  The

estimated collective lung doses to the population in the vicinity of

an acid leach mill are given in table 6.0-2.  The collective lung

dose is determined by summing the average individual radiation dose

equivalent to individuals living within 80 kilometers of,.the mill over

the total population within 80 kilometers of the mill.  The models

for the dispersion and dose calculations are discussed in detail in

Appendix A of reference (_1) .   Based on the information available at

the time that analysis was performed, an effective -half—life of  '  "

1,000 days was used for insoluble class Y compounds in the pulmonary

region of the lung in calculating the lung-doses from mill emissions.
                  f
In accordance with what is now becoming accepted practice, in this

report all dose conversion factors are calculated using a 500-day

effective half-life (20) and are, therefore, reduced by a factor of

two from the previously used values.

     It is assumed that food consumed by -individuals living near the

mill is not produced locally so that exposure through food chains is

not significant compared to lung exposures resulting from the direct

inhalation of radioactive particulate matter.  The radon exposure.

pathway was excluded from this report.

     Because there are no liquid releases from the model mill, there

is no projected radiological impact through water pathways.
                                23

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                                            fable 6.0-1
                        Radiation Doses  to  Individuals due to  Inhalation
                      in the  Vicinity  of  a Model Mill with  Base Case  Controls
Radionuclide
Source
Term
(mCi/y)
Critical
Organ
Dose Equivalent
Individual at Plant
Boundary
(tar em/ y)
to Critical Organ
Average Individual
Within 80 km
(mrem/y)
Oraniwn-234      180
  and 238
Thorium-230
Radium-226
15
10
Lung



Lung


Lung
        Total    205
                                          170
                                                             15
15
                                          200
3.9 x 10~2



3.4 x 10~3


2.2x 10~3


4.5 x 10~2

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                                   Table 6.0-2
               Collective Dose to the General Population in the

               Vicinity of a Model Mill with Base Case Controls
                           o


   „ ..     ,.,        mu      _. ,      Critical  Collective Critical Organ Dose
   Radionuclide       Term    Pathway  •

                     (mCi/y)               rgan             (person rem/y)





Uranium-234 and 238    180      Air      Lung                 2.2.





Thorium-230             15      Air      Lung                 0.2





Radium-226              10      Air      Lung .                 0.1
                                         Total                2.5
aReleases to water pathways assumed equal to zero,  and doses from radon-222 are

 not included.


v                                                              4
 The population model for the model mills assumes that 5.5 x 10  persons are

 exposed within 80 km of the mill site.
                                       25

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7.0  Health effects impact of a model mill




     Potential health effects to members of the general population




in the vicinity of a model mill using base case controls are



estimated to be 0.0002 lung cancers per year of operation or 0.005




lung cancers for 30 years of operation.  The models used for the




calculation of health effects are given in Appendix A of reference (1)
                                  26

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8.0  Control technology for, uranium milling                    • •




8,1  Airborne effluent control technology




     Hazardous airborne gaseous and particulate wastes are generated




in the milling operation from a number of different sources.  The




major areas of the milling operations in which gaseous and particulate




matter effluents must be controlled are the ore crushing area, the




fine ore bins, and the yellowcake drying and packaging areas.  Mills




often prefer to use multiple dust collection systems rather than




design a. single, more elaborate system.  There will usually be two




or more ore dust collectors and separate systems for the. yellowcake




dryer and for the yellowcake packaging rooms.




     Dust collector systems that are currently used or that can be




adapted for use by uranium mills are discussed in reference (_§_) .




They are for the most part control technologies, that have.been proven




and are standard industrial equipment.




     Briefly, these treatment methods are:




     a.  Orifice Scrubbers - The dusty air flows through a stationary




baffle system coated with a sheet of water.  The.dust, particles




penetrate the water film and are captured-.




     b.  Wet Impingement Scrubber - The dusty air carrying water .




droplets added by preconditioning sprays passes through perforated




plates to atomize the water and to wet the dust.  Particles are then




collected by impingement on baffle plates and a vaned demister.



     c.  Venturi Scrubber - The dusty air is passed through a venturi,




increasing its velocity.  Water is added which atomizes in the gas
                                  27

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stream and collects the dust by impingement.  The wetted dust is




removed by demisters.  Raising the pressure drop across the venturi



increases the collection efficiency, but this requires higher energy




levels and raises the costs.



     d.  Bag Filters - These filters are made of woven or felted




fabric and have high collection efficiencies provided the air being




filtered is cool and dry.




     e.  HEPA Filters - These filters are made of fiber glass.




They have very high efficiencies but have a number of limitations;




in particular, they can only be used in conjunction with a prefliter




and on dry air streams.




     Current practice involves the use of wet dust control systems




although several mills use bag filters for air flows from ore




handling and from the yellowcake packaging area.  The costs and




percent effluent reduction for the various control systems suitable




for effluent streams of the model mill are given in table 8.1-1 (6).



     Particulate material can be prevented from being windblown off




the tailings pile beach by back filling with overburden and,  as an



interim measure, by chemical stabilization by spraying with various



polymers or petroleum derivatives.  Chemical stabilization is




expected to last about a year and must be repeated on a regular




schedule (j6) .  Although no specific value is given for the percent




reduction of airborne effluent by these control measures, it is




assumed that they would reasonably reduce the tailings beach source
                                  28

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                            Cost and Efficiencies of  Control Technology for Mills'*'



A.




B.






Control Method
Gaseous (Crusher -and line Ore Bins)
1. Orifice Scrubber
2. Wet Impingement Scrubber
3. Low Energy Venturi Scrubber
4, Bag Filters
Gaseous (Yellowcake Drying and Packaging)
1. Wet Impingement Scrubber^0'
2. Low Energy Venturi Scrubber t°)
3. High Energy ¥enturi Scrubber
4, High Energy Venturi Scrubber + HEPA
Filters

Capital Cost
(dollars)

101,000
116,000
173,000
300,000
(35,000)
(35,000)
46,000
106,000

Annual
Operating Costs
(dollars)

7,200
8,600
17,000
21,000
(3,500)
(6,900)
15,000
22,000


Present WorthP1)
(dollars)
,
172,000
200,000
340,000
506,000
(69,000)
(103,000)
193,000
322,000

Percent
Effluent
Reduction
(%)

93.6
97.9
99:5
99.9
97.9
99.5
99.9
>99.99

C.  Liquids, Solids, and Windblown Particulate
    Matter                 '
    1. Clay Core Dam Retention System with          2,250,000
       Seepage Return and 0.6 Meters (2 feet)
       of Earth Cover Plus Rock Stabilization^6^
    2. Chemical Control of Windblown Dust from         63,000
       Tailings Pond Beach
    3. Asphalt Liner for Tailings Pond^     ,        800,000
50,000


 8,000

   0
      (d)
2,750,000


  142,000

  800,000
100.00

100.00
     (a)l974 dollars;  radon-222 emissions not included,
     Wpresent Worth = Capital Cost + (Annual Cost x 9.818);  8% Discount Rate,  20 yr. Plant Lifetime.
     *-c'Costs for all yellowcake effluent control are shown for completeness.   In actual practice, the value of
        recovered product more than compensates the cost  of control options Bl and B2.
     WIncludes investment to provide for perpetual care.
            acre tailings pile.

-------
term by greater than a factor of 10 (i.e.,  to < 1 mCi/y).

     Other sources of gas and dust which can be -controlled are the

open pit mine haul roads and the ore storage and blending piles.

In some instances, the moisture content of the ore as mined may be

sufficiently high to eliminate most dust formation in the ore

storage and blending area; due to insufficient information, this

case will not be considered at present beyond stating that the

problem appears potentially significant and that it can be controlled

in principle through sprinkling and by use of wind breaks.  Dust

generation on ore haul roads can also be controlled by sprinkling.

8.2  Waterborne effluent control technology and solid waste control
     technology

     New mills in the Rocky Mountain area are' using impoundment

technology in order to approach zero liquid discharge levels.  Recent

practice for treatment of solid and liquid wastes is to select a

natural ravine which has three basic qualifications for waste storage:

(a) limited runoff, (b) dammable downstream openings, and (c) an

underlying impermeable geologic formation.   Diversion systems (dams

and canals) are used to limit the runoff area emptying into the

storage basin to prevent flooding of the ravine during a postulated

50-100 year maximum rainfall occurrence.  The tailings dam, which

should be clay-cored, is keyed into the underlying impermeable

formation, which, in one example, is a low porosity shale.  Tailings

solids slurried in waste process liquids are p.umped to the impoundment

reservoir for storage and liquid reduction.  Liquid reduction is

accomplished primarily by evaporation, but also by seepage through
                                30

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the dam, the reservoir walls and floor.  By filling a dammed natural




depression with tailings, a relatively flat, stable contour is




achieved.  There usually will be a continuing problem with control




of upstream drainage.  Diversion ditches to control this drainage




will require perpetual maintenance.




     Two methods for seepage collection and return are being




considered for new mills.  In that situation when an impermeable




geological- formation underlies the retention system, seepage can




be collected in a catch basin located at the foot of the dam.  The




collected seepage can be pumped back into the retention pond,thus




eliminating release to the offsite environment.  In that situation




where either an underlying impermeable geological formation is not




existent or is .not continuous, vertical seepage may occur to the




underlying ground water formation.  Wells may be drilled downstream




of the retention system into the subsurface formations where seepage




will' collect, and this-, water is pumped, back to the - retention system..




Such a system requires specific favorable subsurface conditions.  In




both cases, these control costs are small compared to the cost of the




clay core dam retention system (1).




     Impoundment of solids is being accomplished at many older mills • -




by construction of a dike with local material and then filling the




diked area with slurried tailings.  When- full, the height of-the dike




is increased with dried tailings, to accommodate even more waste




material.  Process liquids which overflow the tailings dike or seep
                                31

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through the dike have sometimes been routed through a treatment




system and discharged to the environment.  The diking procedure,




which is less costly initially, creates an above-ground pile of



tailings which is difficult and costly to stabilize.  While the




mill is operating, this type of pile is also subject to wind and




water erosion.  Field studies at tailings piles after mill shutdown




have shown high gamma radiation levels in the vicinity of such piles,




elevated radium-226 levels in water supplies, and high airborne




levels of thorium-230 and radium-226 due to wind blown tailings




(i§»,iZ.».l§. ».!£}•  ^or these reasons, new mills are not likely to be



built using this type of solid waste control.



     After the mill shuts down, stabilization of the tailings pile




after it has dried out requires contouring of the tailings area to




lessen side slopes, establishing drainage diversion, covering with




nonradioactive material, and revegetating the area.  In semiarid




regions it may be necessary to initially irrigate the pile to achieve




vegetation growth; in arid areas, vegetative cover without perpetual



irrigation will not be possible.  Other types of stabilization may




also be feasible.  One method involves the covering of the tailings




with large aggregate gravel from a river bottom.  Silt fines which




accompany the river gravel will blow away in a short time leaving




what is effectively a wind-proof rip rap, thus significantly reducing




or eliminating migration of the tailings outside the controlled area,




The costs of such stabilization has recently been estimated (_6) at



$350/acre-ft for earth, and $2,000/aere-ft for rock.  The stabilization
                                32

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of a grade level diked tailings pile is more costly and is probably

less effective compared to a depression fill tailings pile because


of difficulties faced in contouring, covering, and revegetating the

potentially steep side slopes.

     Uranium mill tailings piles are long half-life, low-level


radioactive wastes.  As such, they will require perpetual care.

This will include occasional inspection and maintenance to insure

integrity of the stabilizing cover, fencing,, and. of the warning signs
                 /
around the pile.  A perpetual care fund should be included as part

of the cost of the control technology to pay for this care.  The


maintenance associated with perpetual care of a stabilized dike


system would probably be higher than that for the depression fill

system, since there is tendency toward collapse of side slopes and

possibly inadequate drainage of precipitation from the pile.
                                33

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9.0  Effluent controltechnology for the modelmill




     Typical current effluent control systems were assumed for




the model mill.  They were;




     a.  Ore Crusher and Ore Bin Dust - Orifice Scrubber.




     b.  Yellowcake Dryer and Packaging Dust - Wet Impingement




Scrubber.




     c.  Liquid and Solid Waste - Clay core dam retention system  *




(160 acres) with seepage return and exposed beach.  To be stabilized




with 2 feet of earth cover and 6 inches of rock cover.




     The radiological impact of total airborne effluent versus




successively more effective control systems for a model uranium




mill are listed in table 9.0-1.  Each improvement in control is the



most cost-effective available at that level of control.




     The output of the model plant using base case contols is 1,140



tons of yellowcake per year of which approximately 1 percent is




recovered by the wet impingement dust collector system during




drying and packaging operations (6).  The value of 11,000 kilograms




(24,000 Ibs) of recovered yellowcake more than compensates for the




cost of this control system.  The low energy venturi scrubber is




1.6 percent more efficient than the wet impingement scrubber and



will recover an estimated additional 200 kilograms (440 Ibs) of




yellowcake per year.  The value of this additional recovered yellow-




cake is approximately equal to the increased annual operating costs




of the low energy venturi scrubber as compared to the wet impinger.



The present worth of these systems are, therefore, not included as




a control cost for the model mill.
                                34

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                                      Table 9.0-1

Radiological Impact of Airborne Iffluents versus Control Costs for a Model Uranium Mill
Controls
(Table 8.1-1)
None
Al;
Al;
Al;
A2;
A2;
A2;
A3;
A4;
Cl<<
Bi20,000
205
75
35
25
15
6
1.5
0.3
0
Maximum .Lung
Dose to an
Individual 0>)
(mrem/y)
>2 0,000
200
73
34
24
15
6
1.5
0.3
.0
Present Worth
(1974 $/facility)
0
172,000
172,000
262,000
290,000
432,000
561,000
701,000
867,000
2,750,000
WAlpha emitting radionuclides as insoluble, xespirable jpartieulate matter,, excluding radon and daughters
Cp)For the assumed worst case of an individual  permanently occupying a location exhibiting
  a x/Q of 6 x 10~6 s/m?.                              '      .-••'.-
lc'Assumed current level of  controls for  new mills.
Wcosts for control options Bl and B2 not  included,  since they are more than compensated for by
  the value of product  recovered.

-------
10.0  Retrofitting control technology to operating uranium mills




     The cost and practicality of retrofitting control technology




systems to an operating uranium mill if it should be required to




comply with EPA1 s proposed standards (40 CFR 190) was not included




in reference (6).  The costs are judged to be approximately the




same order of magnitude as the costs to install the same control




systems in a new mill.




10.1  Retrofitting control measures to operational tailings ponds




     The cost and practicality of retrofitting control measures to




operational tailings ponds that do not use clay core dam impoundment




technologies must be considered on an individual basis.  EPA has




reviewed the available literature concerning 17 operational uranium




mills.  Based on this survey, it was concluded that of the 17 mills,




the presumption of evidence indicated that 7 would be in compliance




with the Agency's proposed (4.0 CFR 190) standards while 10 mills would




require remedial measures of varying degrees to comply with the




standards.




     Three mills, opened since 1971, use advanced impoundment




technology designed to prevent loss of tailings material.  This




includes use of a natural basin with a clay core earth dam across




the opening to impound the tailings.  The tailings are below grade,




protected from wind erosion, and depending on the season, are often




either moist or actually covered with water which effectively provides




additional protection against wind erosion.  These mills are in
                                36

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remote locations with no residence within one mile.   The use of




advanced tailings impoundmeiit techniques and the remoteness of




the sites should be sufficient to insure compliance during the




active life of these mills.




     Four mills are located in remote areas where no one is




believed living within about one mile of the site.  In addition,




the active tailings ponds are either impoundments.in natural basins




or, if above ground, the sides are stabilized with rock.  There




may be inactive tailings pile areas on several of these sites that




could be stabilized at this time.  The combination of reasonable




tailings impoundment techniques and large distance to the nearest




resident should be sufficient to insure compliance as long as




these conditions are in effect.




     For the remaining 10 mills, members of the general population




are believed to reside within 1 mile of the sites.  An evaluation




of each tailings pile and pond will therefore be required to




determine compliance with EPA standards because a recent study (21)




has indicated that windfelown tailings from inactive unstabilized




tailings piles has caused elevated gamma exposures > 25 mrem/yr at




distances up to one mile from the pile.  Critical pathways to be




considered are inhalation of insoluble alpha-emitting radioactive•,




particles windblown from the pile (11), deposition of radioactive




particles windblown from the pile causing whole body exposure from




gamma rays (21), and radioactive contamination of drinking water  by




seepage from the tailings pond or by discharge of mill process water (10)
                                37

-------
     Five of these tailings piles are judged to require slight, if



any, remedial measures to comply with the standard.  These are




relatively small piles in remote locations where tailings pile




dikes have been constructed of earth and clay rather than tailings




sand.




     The other five tailings piles are judged to require major




remedial measures to comply with EPA standards.  These are, in




general, large tailings piles located above grade with dikes




constructed of tailings sand and where persons live in close




proximity to the pile.




     It is not appropriate for 1PA to specify in detail an implementa-




tion plan for each mill to comply with the proposed standards.  Hie




Agency is on record as stating that the standards should be imple-




mented with regard to operational tailings piles by requiring proper




and reasonable dust control measures.  In practice, this means that




all tailings material should be stabilized, covered, or otherwise




controlled by chemical stabilization or by keeping the tailings under




water or at least moist.  In the absence of very large controlled




areas, or unless individuals live more than a mile from the tailings




pile, the tailings pile source term must be kept very low (<1 mCi/yr)




by use of these procedures.   Otherwise, a detailed site specific




dose assessment (modeling) effort and perhaps environmental monitoring




will be required to demonstrate compliance.
                                "38

-------
     Xn the event the implementation proceedings conducted by the NEC or




an agreement State determine that a specific tailings- pile is not in




compliance, a variety of reasonable remedial measures are available to




the mill operator at reasonable cost.  These measures include:




     1.  Enlarge the restricted area around the site and move people




living near the site to more distant locations.




     In some instances, the closest residents are employees of:the




company and their families living in trailers next to the site •




boundary.  It would appear that moving these people: would .be a practical




protective action to take.




     2.  Cover and stabilize all unused tailings piles and ponds.




     There are piles and ponds at some sites that have been filled




to capacity.  These can be stabilized immediately to reduce wind blown




tailings.  This is especially important.for carbonate leach process




tailings piles which contain finer material and are believed to  be




more susceptible to wind erosion.




     3.  Cover and stabilize tailings pile dikes constructed of.




tailings sands.  This may be accomplished by covering with earth




and use of rock as rip rap or, temporarily,'by chemical sprays.




     The sand,dikes at one active tailings pile have been stabilized




using crushed rock from local sources.  The dikes at the inactive




tailings pile at Tuba City (22) were temporarily stabilized at.




reasonable cost using chemicals that bound the surface sands together




to form a hard crust.  They were sprayed with an elastomeric polymer
                                39

-------
forming a 2" crust cover for about $760 an acre (1975 dollars)  of




dike.  While this cover eventually broke up, due in part to lack



of pedestrian access control, chemical stabilization of dikes should




be effective under more controlled conditions for several years.




Additional applications would be necessary.  Continual maintenance




consisting of patching small holes before they become large holes




would probably be effective in increasing the overall lifetime of




the chemical stabilization.




     When a mill is shut down and before the license is terminated,




it is NIC policy that the tailings pile must be stabilized.   At the




present time, this entails covering the pile with earth and either




establishing vegetation or using rock rip rap to protect the cover




from wind erosion.  Because it must be done eventually, it may be




more cost effective to use earth stabilization of sand dikes at




operational piles rather than use temporary chemical stabilizers




that must be reapplied every few years.




     4.  Stabilize the tailings pond beaches, i.e., the material




contained inside the dikes.  This may be done with chemical sprays,




by sprinkling with water, or by covering with water or backfill.




     Tailings ponds are often so large that only a portion of them




are under water continuously.  Large areas may dry out and become




susceptible to wind erosion.  If these dry areas are firm enough



to hold heavy equipment, it should be possible to cover them with




backfill.  Otherwise, chemical stabilizing applied by sprinklers
                                40

-------
can be used.  This will "be a temporary measure requiring reappliea—



tion every few.years.  The tailings beach at the Tuba City pile (22)



was stabilized with calcium magnesium lignosulfonate at a cost of



about $430 per acre (1975 dollars).  If enough water is available,



continuous.sprinkling can be used to keep the surface wet and prevent



wind erosion,.



     The State of Texas, which is an agreement State, has determined



that wind blown tailings from an active tailings pile near Fall City,



Texas, must be controlled.  As the dikes for this pile were constructed



using sandy clay rather than tailings sand, this will prove to be an
                                                         f


example .of control of a tailings beach by some, means as sprinkling,



backfill, or chemical cover. •                        ...



     5.  Close down the tailings pond and stabilize it; construct



a new tailings pond using advanced tailings impoundment techniques.



     This may be the best procedure when the tailings pond- is of



such configuration (i.e., very high dike walls)  that it must be



reshaped before stabilization procedures are .effective and where the



mill is expected to continue in operation for some time.  Multiple



tailings ponds on a single site are common practice.



     The reasonableness and cost of stabilizing an active- uranium



mill tailings pond may be examined by considering a "model" tailings



pond.  A. model pond is assumed to be 100 acres in total area and,



contained .by tailings sand dikes 7 meters high and 20 acres in area



with a dry beach of 50 acres.  The remainder of the area inside the
                                41

-------
dikes will be under water or continuously wet.  All of the following




costs are givea in 1975 dollars.




     By analogy with the experience with the Tuba City pile (22),




it would require $15,000 to chemically stabilize the dikes and




$22,000 to chemically stabilize the beach.  Five stabilizations



(biannually over a 10 year period) would imply total costs of $110,000



to stabilize the beach and $75,000 to stabilize the dikes.




     As an alternative, the dikes could be permanently stabilized




by earth.  If it is assumed that this would require the covering


                                             3
of one side of a 2,600 meter long dike by 50m  of earth per meter



                             3
of dike at a cost of $1 per m , then the cost would be about




$130,000.  There would be additional costs of establishing a



vegetation cover or for rock rip rap.  If the cost of stabilizing  the



dikes is considered as part of the final stabilization costs,  the  net




cost of complying with the standard would then be $110,000,  the cost



to chemically stabilize the beach.




     Costs (1975 dollars) for stabilizing inactive piles vary (6,22).




Arizona Copper procedures report that costs of stabilizing with a




12" soil cover were about $1,600 per acre.  Stabilization of the




Monticello, Utah, pile which involved considerable moving and




contouring of the tailings sand, with 12" to 24" of soil and with




vegetative planting, cost $7,300 per acre.  Union Carbide has



calculated their cost of stabilization at $1,300 to $5,100 per acre




for a minimum cover depth of 6" with costs depending on grading and
                                42

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distance that rock and rip rap must be hauled.   The ALA'P Guide for




Milling of Uranium Ores (6) estimated cost of $510 per acre foot




for earth and $3,000 per acre foot for rock.




     The Agency concludes that tailings piles at active, uranium




mills can meet the proposed standard 40 CFR 190 by the application




of reasonable and proper remedial measures.  The cost of implementing




the standard will be small compared to.the eventual overall costs




of stabilizing the tailings sands.
                                43

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                            REFERENCES
(1)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Environmental Analysis
     of the Uranium Fuel Cycle, Part I - Fuel Supply, EPA-520/9-73-
     003-B.  Office of Radiation Programs, Environmental Protection
     Agency, Washington, B.C.  20460 (October 1973).

(2)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Environmental Analysis
     of the Uranium Fuel Cycle, Part II - Nuclear Power Reactors,
     EPA-520/9-73-Q03-C.  Office of Radiation Programs, Environmental
     Protection Agency, Washington, D.C.  20460 (November 1973).

(_3)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Environmental Analysis
     of the Uranium Fuel Cycle, Part III - Nuclear Fuel Reprocessing,
     IPA-520/9-73-003-D.  Office of Radiation Programs, Environmental
     Protection Agency, Washington, D.C.  20460 (October 1973).

(4)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Environmental Radiation
     Protection for Nuclear Power Operations, 40 CFR Part 190.
     Federal Register, Volume 40, No. 109 (Thursday,  May 29,  1975).

(5)  U.S. ATOMIC ENERGY COMMISSION.  Draft Environmental Statement
     Related to the Utah International, Inc., Shirley Basin Uranium
     Mill, Shirley Basin, Wyoming, Docket No. 40-6622.  Fuels and
     Materials Directorate of Licensing.  U.S. Atomic Energy  Commission
     (June 1974).

(jj)  SEARS, M. B., et al.  "Correlation of Radioactive Waste  Treatment
     Costs and the Environmental Impact* of Waste Effluents in the
     Nuclear Fuel Cycle for Use in Establishing "as Low as Practicable1
     Guides - Milling of Uranium Ores," ORNL-TM-4903, Two Volumes.
     Oak Ridge National Laboratory, Oak Ridge, Tennessee  37830
     (May 1975).

(2)  1EKNEKRON, INC.  "Scoping Assessment of the Environmental Health
     Risk Associated with Accidents in the LWR Supporting Fuel Cycle -
     Draft Report," EPA Contract No. 68-01-2237.  Teknekron,  Inc.,
     Washington, D.C.  20036 (September 2, 1975).

(8)  "Controlling the Radiation Hazard from Uranium Mill Tailings,"
     Report of the Congress by the Comptroller General of the
     United States, RED-75-365 (May 21, 1975).

(9.)  U.S. NUCLEAR REGULATORY COMMISSION.  Final Environmental Statement
     Related to the Operation of the Humeca Uranium Mill, NU1EG-0046,
     Docket No. 40-8084.  Fuels and Materials Directorate of  Licensing,
     U.S. Nuclear Regulatory Commission, Washington,  D.C.  20545
     (April 1976).
                                44

-------
(10)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Water Quality Impacts
      of Uranium Mining and Milling Activities in the Grants Mineral
      Belt, New Mexico, EPA-906/9-75-002.  U.S. Environmental Protection
      Agency,  Region VI, Dallas,  Texas  75201 (September 1975).

(11)  SWIFT, J.  J.,  J.  M. HARDIN, AND H. W. GALLEY.  Potential
      Radiological Impact of Airborne Releases and Direct Gamma
      Radiation to Individuals Living Near Inactive Uranium.Mill
      Tailings Piles, EPA-520/1-76-001.   Office of Radiation Programs,
      U.S. Environmental Protection Agency, Washington,  D.C.  20460
      (January 1976).

(12)  HUMBLE OIL AND REFINING COMPANY. ^Applicant's Environmental
      Report,  Highland Uranium Mill, Converse County, Wyoming.  Minerals
      Department, P.O.  Box 2180,  Houston, Texas  77001 (July 1971).

(13)  HUMBLE OIL AND REFINING COMPANY.  Supplement to Applicant's
      Environmental  Report, Highland Uranium Mill, Converse County,
      Wyoming.  Minerals Department, P.O. Box 2180, Houston, Texas
      77001 (January 1972).

(14)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Evaluation  of the Impact
      •of the Mines Development, Inc., Mill on Water Quality Conditions
      in the Cheyenne River.  EPA Region VIII, Denver, Colorado.  80203
      (September 1971).                                     .. .    .
                                    f
(15)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Interim Primary Drinking
      Water Regulations - 40 CFR Part 141.  Federal Register,  Volume 40,'
      No.  158 (Thursday, August 14, 1975).

(16)  SHELLING,  R. N. AND S. .D.•SHEARER, JR.   Environmental Survey of
      Uranium Mill Tailings Pile, Tuba City,  Arizona. Radiological
      Health Data and Report 10:475-487  (November 1969).

(17>  "SHELLING,  R. N.  Environmental Survey of Uranium Mill Tailings
      Pile, Monument Valley, Arizona.  Radiological Health Data  and
      Report 11:511-517 (Ocotber 1970).

(18)  SHELLING,  R. S.  Environmental Survey of Uranium Mill Tailings
      Pile, Mexican  Hat, Utah.   Radiological Health Data and Report.
      12:17-28 (January 1971).

(19)  U.S. ENVIRONMENTAL PROTECTION AGENCY.  Radium-226,  Uranium, and
      Other Radiological Data from Water Quality Surveillance Stations
      Located in the Colorado River Basin of Colorado, Utah, New Mexico,
      and Arizona, January 1961 through June 1972.  8SA/TIB-24,-EPA
      Region VIII, Denver, Colorado (July 1973).
                                 45

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(20)  INTERNATIONAL COMMISSION ON RADIOLOGICAL PROTECTION.   The
      Metabolism of Compounds of Plutonium and Other Actinides,
      Adopted "May 1972,  IC1P Publication 19.   Perganmon Press,  New York
      (1972).

(21)  DOUGLAS, R. L. AND J.  M. HANS,  JR.   "Gamma Radiation  Surveys at
      Inactive Uranium Mill Sites."  Technical Note ORP/LV-75-5.
      U.S. Environmental Protection Agency, Washington,  D.C.   20460
      (August 1975).

(22)  HAVENS, R. AMD K.  C.  DEAN.  Chemical Stabilization of the
      Uranium Tailings at Tuba City,  Arizona.   Report of Investigation
      7288 (RI).  Bureau of Mines, U.S.  Department of Transportation,
      Washington, D.C.  (August 1969).
                                 46

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I.  FUEL SUPPLY




    B,  Transuranium Effluents from Re-Enriching




        or Refabrlcating Reprocessed Uranium

-------
1.0  Introduction




     Uranium feed material, either to an enrichment plant or to a




fabrication plant, which has been previously used as fuel, in a nu-




clear power plant may still contain trace amounts of radioactive




impurities after decontamination at fuel reprocessing.




     Spent reactor fuel is typically allowed to decay either at the




reactor plant site or at the chemical reprocessing plant site a




minimum decay time of 150 to 180 days.  The fuel is then dissolved




in nitric acid and processed by solvent extraction.




     The UFg product from chemical reprocessing will contain small




quantities of fission products and transuranium-isotopes.  Specifi-




cations have been published by the Atomic Energy Commission (1) which




indicate the maximum acceptable limits for radioactivity resulting




from these impurities.  These are:  gross alpha due to transuranium




isotopes — 1500 dis/tnin/ (g of U); gross beta due to fission pro-




ducts and transuranium isotopes — 10% of the beta activity of aged




normal uranium; and gross gamma due to fission products and trans-




uranium isotopes — 20% of the gamma activity of aged normal uranium.




     Such processed uranium may then be sent to the enriching plant.




The above maximum acceptable limit for -gross alpha radioactivity can




be translated into the following typical distribution (assuming total




solvent extraction plus conversion decontamination factors (2) for
                                    4?

-------
neptunium of 10 , plutonium - 10', and transplutonium - 10°);


                  0                                           0
neptunium - 9 x 10  alpha dis/min/(g of 0) , plutonium - 5 x 10


                                                  *5
alpha dis/min/(g qf JJ) and transplutonium - 1 x 10^ alpha dis/min/



(g of U).  The actual alpha activity distribution will depend on



reactor type, fuel irradiation history, type of chemical process,



and the additional conversion and purification operations used in



converting uranyl nitrate hexahydrate to UFg, but should not vary



significantly from these typical values.



     The above beta-gamma^radioactivity limits are based on gross



radioactivity measurements related to the background of aged normal



uranium.  The beta activity limit is based on direct measurement of



the beta counting ratio, and ..therefore depends upon the variation of



counting efficiency with energy.  The gamma specification is based on



a comparative measurement using aged natural uranium and a high pres-



sure ion chamber.  A reasonable gamma comparison with natural uranium



can. therefore be equated to 20% of the gamma power of aged normal



uranium.  The gamma power of aged normal uranium can be calculated



to be 269 MeV/sec/(g of U), which results in a gamma specification of



approximately 54 Me?/sec/(g of TJ) .



     Typical reactor return material has shown the fission product



gamma radioactivity distribution given in Table 1.0-1.  Technetiym



and uranium beta and uranium and transuranium alpha radioactivity



levels found are also indicated.
                                   48

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                             TABLE 1.0-1
CALCULATED GAMMA RADIOACTIVITY DISTRIBUTION OF FISSION-PRODUCTS; GAMMA
AND BETA RADIOACTIVITY OF ALL FISSION PRODUCTS, AND ALPHA RADIOACTIVITY
OF TRANSURANIUM AND URANIUM ISOTOPESa(2)
Isotope




Ru-106

Zr-95-Nb-95

Cs-137

Ce-144
% of Gamma




   75

   22

    1

    1
Other fission products   1



Tc-99

 U-237



              c
Transneptunium

Np-237

 U-232

 U-233

 U-234

 U-235

 U-236

 U-238
Typical distribution
      based on
gamma specification •
  (Y MeV/sec/g U)
Radioactivity
  (Ci/g> U)
             Y Radioactivity
         4Q.O

         12.0

          0.054

          0.054

          0.054
42.2 X 10
                                  -10
 9.3 X 10
         -1-0
^6.9 X 10
         -11
^6.9 X 10
         -11
                                             X 10
                                                                      -11
                            (3 Radioactivity
                                         3.16 X 10

                                         2.41 X 10

                            a Radioactivity

                                         2.43 X 10

                                         4.32 X 10

                                         9.01 X 10

                                         4.70 X 10

                                         7.59 X 10

                                         1.71 X 10

                                         2.88 X 10

                                         3.14 X 10
                                                  -8
                                   -6
                                   -10
                                   -10
                                   -9
                                   -11
                                   -7
                                   -8-
                                   -7
                                   -7
     aPower reactor returns are based on an initial feed of 3.2% U-235,
specific power 30 MW/metric ton uranium, exposure 33,000 MW day/metric
ton, decay 180 days.

      These fission products consist principally of Sr, Sb, Sn, and Te.

     cPu-238, Pu-239, Pu-240, Pu-241, Pu-242, Am-241, Cm-242, Cm-244

                                   49

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     These radioactivities can be used to determine the annual




inputs and system equilibrium concentrations at an enrichment plant




(Table 1.0-2).  The technetiura-99 beta will contribute the remaining




beta radioactivity and is also included.  Plutonium and neptunium




concentrations are based on the above specifications for transuranium-




isotopes in the reactor return material.
                                   50

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2.0  Gaseous Diffusion Operating Experience





     Gaseous diffusion operating experience, although of almost 30




years duration, has been very limited in terms of large throughputs




of power reactor returns.  Although there has been considerable produc-




tion reactor material returned to the cascade, irradiation exposure




of that material has been ten- to twenty-fold less than that for power




reactors.  Experience to date has indicated the following:(2)




     1,  A significant quantity of all non-uranium radioactivity




(neptunium, plutonium, and fission products) is retained in the




feed cylinder (UFg tank) and will be removed when and where the




returned cylinder is washed.




     2.  PuF, and NpF, are easily reduced and therefore removed by .




trapping with Cop2  MgF2, NaF, Cryolite,- etc. "*



     3.  Fission product removal (except technetium) by these traps may




also be significant.  However, good data based on low-level radio-



activity feed materials have not been obtained.




     4.  Technetium, compared to other fission or alpha emission




products, is less likely to be removed by any process.  Experience at




ORGDP* indicates that technetium release to the environment would be




10% of'feed to the liquid effluent and 1% of feed to the gaseous




effluent.




*0ak Ridge Gaseous Diffusion Plant
                                  51

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                            TABLE 1.0-2

     CALCULATED FISSION PRODUCT AND TRANSURANIUM ISOTOPE3
    ANNUAL INPUTS AND EQUILIBRIUM SYSTEM6 CONCENTRATIONS(2)
                         Annual Input               Equilibrium System
   Isotope                (Ci/year)                      burden
                                                          (Ci)
   Ru-106                     9.3                        13.5

   Zr-95-Nb-95                2.0                         0.5

   Cs-137                     0.16                          -0.0266T b
                                                   0.16 (1-e        )
                                                            0.0266

   Ce-144                     0.16                        0.17
                                                             £
   Other fission products     0.16                        0.7

   Tc-99 (g only}            70.0                        70.0Td

   Np-237                     0.9                         0.9Td

   Transneptuniura             0.5                         0.5T
   aBased on fuel specifications of Table 1.0-1.

    Not an equilibrium condition since Cs-137 has a 26-year half-life
and true equilibrium would only be approached in 130 years-.  Therefore,
activity depends on time, T (years of operation) .

   cAssuming an average effective half-life of 3 years.

         long half-life, never reaches equilibrium.
   e8.75 MSWU
                                 52

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     5.  Experience also indicates that other fission products and



alpha radioactivity release fractions should be no more than one; tenth



of that for teehnetium.  Measurements of gaseous and liquid effluents



have failed to identify any other fission products.  However release



fractions of 1% to the liquid effluent and 0.1% to the gaseous



effluent for other fission products will be used below to estimate



environmental releases.


     6.  Cobaltous .fluoride traps exhibit decontamination factors of



400 for neptunium and 10  for plutonium prior to feeding to the



cascade or conversion facility.  Releases for the system after



trapping can then be proportioned to those exhibited for uranium in



ORGDP release data.  Thus", alpha release fractions will be 4 X 10



to the liquid and 2 X 10"  to the gaseous effluents for neptunium


            -8                           -in                   •
and 1.6 X 10   to the liquid and 8.0 X 10 1U to the gaseous effluents



for plutonium.



     7.  A large portion of the radioactivity entering a settling pond


will be entrained in the sludge of the pond.
                               53

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3.0  Estimated Radioactivity Releases


     Releases to the environment can occur in three physical states

(gas, liquid, and solid).  The bulk of the radioactivity will be

released as solids, either entrained on adsorbate or equipment

removed from service for disposal.  Liquid waste will be generated

by rinsing (.decontamination) of recycled equipment.  The first rinse

solution, which contains the bulk of the radioactivity, are saved to

be used as the dilute acid wash solution.  Subsequent rinses are sent

to the primary holding pond.


     Gaseous wastes can result from purge system venting, venting of

evaporator overheads at the uranium recovery facility, and venting of

decontamination hoods in the recycle facility.  However, the exact

breakdown for retention and release factors for each step is not known.

One can only make assumptions based on experience with gaseous diffusion.

The limited experience available was used to arrive at the following

estimates  (see Table 3.0-1) about gaseous, liquid, and solid discharges

 for non-uranium radioactivity (2).


                            TABLE  3.0-1

ASSUMED DISTRIBUTION OF FISSION PRODUCTS AND TRANSURANIUM ISOTOPES
   TO ATMOSPHERE, PRIMARY HOLDING POND, AND BURIAL GROUND
Isotope
Np-237
Other Transuranium
Tc-99
Fission Products
Fraction released
to atmosphere
2 X 10"
8 X 10-10
0.01
0.001
Fraction released
to primary
holding pond
-6
4 X 10
1.6 X 10"8
0.10
0.01
Fraction input
to burial ground
^1.0
VI. 0
0.89
0.989
                                   54

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     Primary enrichment plant sources of gaseous radioactive wastes




are the product and waste purge systems.   Uranium particulates are




removed from these process streams by the high-efficiency-particulate




absolute (HEPA) filter, which has an efficiency greater than 99.95%.




Removal of gaseous uranium is achieved through the use of two chemical




traps in the product and waste withdrawal systems, in series, between




the cold trap and point of discharge into the air.




     The .first trap contains sodium fluoride that provides for the .




adsorption of uranium and certain fission or alpha emitting products.




Through heating and proper valving, the trapped uranium may be




desorbed and subsequently returned to the cascade.  The second trap




in the series contains alumina that is used for further removal of




uranium .prior to discharge of the gas stream to the atmosphere.  This




trap is nohreversible and uranium recovery is accomplished by leaching




with nitric acid.




     The fraction of the.feed made up of.reactor returns is passed



through cobaltous fluoride traps prior to being fed into the cascade(2);




the traps remove plutonium, neptunium, and a major fraction of the




fission products.  These products are removed from the gas stream



by reduction with CoF2 to the tetraflouride forms that, being particulates,




are entrained within- the traps.




     Quantification of potential gaseous  effluents is difficult because



of uncertainties about the behavior of certain fission products in



feed cylinders, traps, piping, and equipment.  In attempting to analyze
                                55

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 possible  releases  to  the  environment,  all  assumptions, where necessary,



 have  been made  so  as  to overestimate the magnitude  of the  source term.



 Uranium and technetium releases  were estimated by comparison with



 operating experience  and  extrapolated  to higher operating  levels.



 Fission product releases  were  based on current fission product



 specifications, with  releases  being assumed proportional to that of



 technetium, with the  exception that a  decontamination factor  (DP)  and/or



 retention factor 10 times that for technetium was assumed.  This



 assumption  is very conservative,  since current experimental, investigations



 indicate  that the  actual  factor  might  be as high as 100 to  1000 (2)•



 Releases  of the alpha emitters,  neptunium  and plutonium, were estimated by



 assuming  an alpha  specification  of 1500 dis/min/(g  of U) in reactor returns,



 with  a neptunium DF of 400 and a plutonium DP of 10 through Cop2  traps.



 Once  fed  into the  cascade, neptunium and plutonium  are assumed to  be



 released  to the environment in the same proportions as uranium.



      The  estimated constituents  of an  effluent under the above assumptions



 are listed  in Table 3.0-2.




     It may be  concluded that recycled uranium which has been re-enriched



will present no particular problem at the fabrication plant because most



of the impurities of higher isotopes have been taken out in the  enriching



process, and could not make a significant contribution to  an industry



limit of 0.5 raCi/GW(e) for alpha-emitting transuranics of  half-life



greater than one year.
                                56

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                           TABLE 3.0-2

     ESTIMATED RADIOACTIVITY RELEASED TO THE ATMOSPHERE'FROM
                    AN ENRICHMENT PLANTd
    (Transuranic alpha specification = 1,500 dis/mih/g U}
            Isotope                          Radioactivity
                                             (Ci/year)/Gw(e)

              U-232                          2.75 X 10~8
                                                      -10
              U-233                          1.5  X 10,

              U-234                          3.25 X10~5

              U-235                 •         1.25 X 10"6

              U-236 •                         0.92 X 10"6

              U-238                          5.3  X 10~6

              Transneptunium •   •             3.3  X 10~
                    c                                 ~10
              Np-237                         1.7 X  10

              Tc-99        '             '     4.5-X  10~4

              Ru-106                         6.0 X  10~6

              Zr-95-Nb-95                    1.25X10~

              Cs-137              .           0.92 X 10~7

              Ce-144                         0.92 X 10~?
                                                   •   -7
              Other fission, products-.        0.92 X 10
     >3
      Relative to Tc-99, the retention of all fission
products in equipment or traps is greater by a factor of 10.
     TU
      Cobaltous fluoride trap decontamination factor for
Pu-239 = 10 .

     cCobaltous fluoride trap decontamination factor for
Np-237 = 400.

     d8.75 MSWU Plant
                                57

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     If, however, recycled material goes directly from reprocessing

to fabrication, cleanup systems will have to be designed and installed

to collect the impurities as the material is converted from UFg to

U02 for blending and/or pelletizing.  These systems should have

efficiencies and decontamination factors similar to those described

above for the enrichment plant.  They would, therefore, be expected

to also reduce transuranium isotopes in the U02 to levels resulting in

negligible releases compared to the proposed standard of 0.5 mCi/GW(e).



                              REFERENCES
(1)  32 m 16289. (November 29, 1967),

(2)  U.S. ENERGY RESEARCH AND DEVELOPMENT ADMINISTRATION.  Environmental
     Statement - Expansion of U.S. Uranium Enrichment Capacity, DRAFT
     ERDA-1543 (June 1975).
                                  58

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II.  NUCULE. PQW1R REAG10RS




     An Analysis of Control Options for N-16 Offsite




     Skyshlne Doses at Boiling Water Reactors

-------
1.0 Introduction



    The turbine system at a boiling water reactor (BOT.) is a




potentially significant source of radiation due to the presence of




nitrogen-16» a relatively short-lived (t =7.14 sec), high energy (2.75



Mev (1%), 6.13 MeV (69%), and 7.11 MeV (4.9%)  gamma emitter in the



steam leaving the reactor.  Nitrogen-16 is produced in the reactor



core by neutron activation of oxygen in water, and, although short-



lived, can be present in the turbine system in significant quantities



due to the rapid transit of steam from the reactor vessel' through the



turbine system and to the condenser.  The result is a flux of direct



and scattered gammas which can result in high occupational exposure



rates in and close to the turbine building, as well as potentially




significant exposure rates to members of the public beyond site



boundaries near the turbine building.
                                  59

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2.0 Sources



    Detailed expositions of nitrogen-16 sources are presented In the



safety analysis report for the General Electric standard boiling water



reactor, the BWR/6  (3L) and for operating BWR's in a comprehensive



report recently released by General Electric (2).  In these reports a



nitrogen-16 activity concentration of 50 MGi/gm of steam at the



reactor nozzles is assumed, based on experimental measurements of



contact dose rates on cross-around pipe sections of operating Ills.



Other analyses Q.,4) have assumed nitrogen-16 activities of up to 100



/iCi/gm of steam at the nozzles; however, this is probably due to the



desire for conservatism in the design of shielding.








    In & typical modern boiling water reactor, steam flows directly



from the reactor nozzles through the main steam, header to the high



pressure turbine (HPT).  Steam extraction is also made from this flow



path for steam to the steam jet air ejector (SJAE), feed water heaters



(I¥H), gland seal system, and the moisture separator/reheater units



(MS1H).  Steam leaving the HPT is routed through the shell side of the



MSIH's, where it ie dewatered and reheated for injection into the low



pressure turbines (LFT).  Steam extractions are also made at the HPT,



MSHR's, and in several places along the LPT for the various feedwater



heater stages (usually 6).



    Typical delay times to and transit times through these components



are shown in Table 2.0-1,  At a concentration of 50 MCl/gm of steam,



the nitrogen-16 source term at the nozzles is 100 Cl/sec.  Thus, it is
                                   60

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obvious that the potential exists for considerable equilibrium




activity to be present in these turbine system components.



    Table 2.0-2 lists the calculated Inventories for the various



turbine building components.  The doslmetrlc significance of these



sources depends on the shielding (both exterior and self-shielding of




components) as well as the geometry of the component layout.  The



typical order of the dose significance by component is (a) moisture



separator/reheaters, b) intermediate piping, c) high pressure turbine,



and d) all other components.
                                 61

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3.0 Turbine Building Configurations



    The configuration in which components are placed in a turbine



building has undergone several changes in recent years.  Several



different turbine manufacturers have supplied turbines for BWR reactor



plants and component layout has varied as a function of both turbine



manufacturer and of architect-engineer.  Turbines have been supplied



by General Electric, Westlnghouse, and Kraftwerk-Union, for example,



and facilities using BWR's have been engineered by a variety of



architect-engineering firms.  The major significant system design



changes have been with respect to the placement of moisture separators



and reheaters.  Earlier BWR designs had vertically-oriented moisture



separators and separate reheaters located on the mezzanine level of



the turbine building (below the operating floor) as shown in Figure 3-



1 (5).  Considerable shielding was afforded by the concrete structure



of the turbine building around these components, and, particularly



above, by the operating floor.



    For a variety of engineering reasons, including increased



efficiency of turbine operation, reduction in building size, and



reduction in time of construction, recent designs have incorporated



horizontally-oriented combined moisture separators and reheaters



located above the turbine building operating floor level, as shown in



Figure 3-2,  The high equilibrium nltrogen-16 activity levels in tube



and shell side of these systems, combined with the relative lack of



self-shielding, compared to that of the thick steel shells and massive



internals of turbines, result in these "exposed" MSKH's and their
                                  62

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supply and return piping producing a potentially high gamma flux In




comparison with all other components.                     '



    A system which can perhaps be considered an example of a "worst



case" is the combination of a General Electric BWB. with a Westlnghouse



turbine system.  In this case the steam piping runs overhead from the



top of the HPT to the top or side of the MSBH.  Silice there is ,



considerable nltrogen-16 activity in these pipes, they can provide a



significant additional source of gamma exposure beyond the MSKH's



themselves.
                                  63

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4.0 DOBS Assessment



    The gamma .flux existing at a point outside a turbine building due



to sources of nitrogen-16 inside is difficult to calculate.  Gammas



may arrive at a. given point by direct paths, by scattering in



shielding and other components, or from air scattering, as shown in



Figure 3-3.  The shielding geometry is complicated due to the variety



of component shapes and locations, and each component also has



different self-shielding factors for the gammas involved.



    A variety of types of computer codes have been developed to



calculate the air-scattered contribution to the gamma exposure field




(see, for example, refs. .2.».6.».D«  ^e potentially most accurate of



these are Monte Carlo transport codes.  However, these models have not



been verified by ,EPA, and they are sufficiently complex and expensive



to prohibit performing such analyses on a case-by-case basis.  No



discussion of analytical techniques for quantitatively analyzing these



exposure rates based on transport codes was undertaken, although the



results of some calculations performed by industry (5) provide the



basis for the present comparison of several options.



    Insight into the relation between various shielding options and



anticipated dose rates can be obtained, however, through an



examination of existing shielding studies in conjunction with field



measurement studies.  This examination indicates the principal



contributors to and magnitudes of potential doses and permits an



informed, if not detailed, understanding of what might be required to



reduce such doses.
                                  64

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5.0 Shielding of Components



    Because of the high radiation field resulting from nitrogen-16



activity, existing turbine systems are already veil-shielded.  This is



not primarily because of consideration of doses beyond site




boundaries, but due to the need to comply with existing occupational



exposure limits.  In order to restrict the extent of high radiation



areas adjacent to turbines and to allow more frequent or even



uncontrolled access to other areas in the turbine building, the



turbines and MSIH's are heavily shielded.  Usually this shielding




consists of a thick concrete "shadow shield" surrounding the turbine



(as much as 4 ft thick), and upward extension of the turbine building



lower side walls (up to 3 ft thick) to shadow-shield the MSEH's.



While such shielding substantially reduces, the direct components of




the gamma flux, air-scattered contributions from gammas leaving the



unshielded top of the. turbines and MSKH's can still produce



considerable exposure rates.  Thereforea often as a design option,



many recent designs have included concrete shields (up to 20" thick)



over the MSIH's and vertical steel plating running between the



turbines and MSKH's to reduce this air-scattered flux (see Figs. 5-



1,5-2).  In order to assess the effectiveness of such additional



shielding as a means to reduce site boundary doses we have chosen to



analyze a variety of such shielding options for the turbine building



component configuration shown in Figure 5-1.  The assumption is made



that concrete walls are already in place around the MSRH/turbine area



as shown to allow required access in the remainder of the turbine
                                  65

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building area within applicable limits for occupational eKposure.



These walls are assumed to consist of three feet of reinforced



concrete, this thickness will provide an attenuation of approximately



99.7% of the incident gamma flux (neglecting buildup), leaving only



the scattered flux as a potentially significant contributor to the



off-site dose.



    Such a characterization of skyshlne as the principal source of



exposure from nitrogen-16 at distances greater than a few hundred



meters from the turbine building is supported by a recent field study



performed at the Cooper Nuclear Station by EPA and ERDA (8).  Cooper



station is a BWR with a Westinghouse turbine and horizontally-oriented



moisture separators located on the turbine building operating floor.



Field measurements were made by EPA in February, 1975, and by IRDA'e



Health and Safety Laboratory in April, 1975.  Cooper is a reasonable



example of the "base" case turbine building discussed above, since



shielding consists of side walls only, although in this case these



consist of 3 ft of high density concrete.  A significant finding of



the study was that nearly 100% of the dose measured was due to air-



scattered (skyshine) gamntaa.  The contribution to dose of the direct



flux was negligible.



    Referring to Table 5.0-1, it can be seen that for the base case



the total net equivalent activity above the turbine operating floor is



34 Ci.  Out of this total, 21 Ci are associated with the moisture



separator/reheater and 10.3 CI are associated with the intermediate



piping.
                                  66

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    The shielding options considered, calculated doses, and



anticipated costs are presented in Table 5•0-2.  These have been




derived in part from information provided the Agency by General



Electric (5).  With these options and their associated dose rates as a



basis, and using Means 1975 Building Construction Cost Data (9)» we



have made independent cost estimates for installing the additional



shielding required by each of the options considered... The costs



presented do not include any additional basic building structure which



might be required within the turbine building to support the




additional weight of the shielding, because for most of. the cases



considered the additional weight involved does not, appear to require



any additional support beyond that already available in the basic



structure supporting the turbine and other components.  The costs



presented here are appropriate to plants in the design stage, and



would not necessarily apply to retrofit situations.



    All cases above the base case include the cost of poured-in-place.



reinforced concrete, which is supported by an assembly of steel



girders bridging the MSRH's between the exterior turbine shielding



wall and inside panel wall.  The inside panel Includes steel columns



to provide additional support for the overhead assembly.  The



dimensions required for each of two overhead shields 'are



conservatively estimated to be 140' long by 35* wide,  The inside



panel walls are assumed to be 140' long by 25' high.  The concrete for



exterior side walls and end walls is assumed to be already present as



the "base case."   Costs of materials, installation, engineering,
                                   67

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financing, overhead, and profit, were based on standard estimating



assumptions (10).  Details of the estimation procedure used are



available upon request.  Table 5.0-2 provides a summary of costs for



the various shield options, and Figure 5-3 displays annual dose at 500



meters vs. cost of shielding.



    Doses are presented for the various shielding options both as



calculated by the industry and as projected from values measured in



the field.  The data provided by General Electric was calculated using



a source term of 100  Ci/gm and has therefore been divided by two to



be consistent with the currently accepted source term of 50 MCi/gm.



In addition, the assumption of 100% occupancy, no additional shielding



by offsite building structures, and annual operation at 100% power are



considered to be unreasonably conservative assumptions for estimating



real doses to individuals at real sites.  It is concluded, therefore,



that it should be readily possible to restrict the dose from nitrogen-



16 skyshine to a real individual located at reasonable distances from



the center of the turbine building for realistic occupancy times to



less than 2 mrem/yr.  These dose levels should be attainable for no



more than approximately $250,000 and even these costs should be



incurred only in those few instances where actual site boundaries are



so close to turbine buildings as to create the possibility of



significant offsite exposures from nitrogen-16 sources.
                                   68

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                                                  Table 2.0-1

                            N16 afflRACTEKCSTICS OF A STANDARD 3WR TURBINE
               Conpca-ient

Main Steam Line and Header System

  a.  Beactx»r Nozzle to W&in Steam Header

  b.  Main Stream Header to HPT



High Pressure Turbine

tow Reassure Turbines

Maisture Separator Shell-Side (Steam)

  a..  Inlet to Vanes

  b.  Vanes

  c.  Vanes to Outlet
Moisture Separator Shell-Side (Liquid)
{Vanes, Drain Trough)     • •''
Decay Tine
at Inlet
(seconds)
0.00
2.09
3.18
5.86
4.29
4.64
4.73
4.64
Estimated
Mass Inventory
(Its)
8. 933x10 3
4. 464x10 3
13. 397x10 3
3.784xlf)2
7. 611x10 2
1. 256x10 3
a.ooxiry2
2. 119x10 3
3. 67 5x10 3
4. 059x10 3
Ilass Plowrate
(Ib/hr x 10" 6)
15.396
14.764
14.748
10.678
13.171
11.460
10.904-
1.712
Component
Transit Time
(seconds)
.2.-09
1.09
0.0924
0.257 .
0.343 -
0.0942
0,700
8.54

-------
                                                  labla 2,0-1 (Continued)
-g
o
               Component

ttoisture Separator Drain System
  a.  Steam
  b.  Liquid
First Stage Reheat System
  a.  Supply Pipe - HPT to fube Inlet
  b.  Tubes

Second Stage Reheat System
  a.  Supply Pipe-Main Header to Tube
      Inlet
  b.  Tubes

First Stage Keheat Drain System-
Second Stage Reheat Drain System
Decay Tine
at Inlet
(seconds)
4.73
13.18
3.27
4.33
2.09
3.73
37.3
37.8
Estimated
Mass Inventory
(Ibs)


2.058xl02
6.424xl03
6.630xl03
2.80xl02
s.Biixio3
6. 091x10*


Mass Flowrate
(Ib/hr x It)"6)
0.5554
1.712
0.7011
0,7011
0.6145
0.6145
0.7011
0.6145
Ganponent
Transit Time
(seconds)


1.06
33.0
1.64
34.0



-------
                                            Table 2,0-1 (Continued)
               Qcnponent
Piping System - HPT to MS/MR
Piping System - MS/BHR to U?T
  a.  NB/RHR to civ
  b,  ciy
  c.  CIV to 1PT

First Stage FWH and Extraction System
  a.  Extraction Point 4
  b." Extraction Point 5
Second Stage FWH and Extraction System
Third Stage PMH and Extraction System
Fourth Stage FWH and Extraction System
Fifth Stage FWH and Extraction System
(Excluding MS Drain System)
Decay Time
at Inlet
(seconds)
3.27
5.43
5.66
5.75
6.12
6.12
6.12
6.12
6.12
3.18
Estimated
Mass Inventory
(Ibs)
3. 717x10 3
6.857xl02
2,852xl02
2.812xl02
1.252X103






Mass Flowrate
(Ib/hr x 10"6)
13.171
10.904
10.678
10.678
0.1016
0.6017
,0.6301
0.7344
0.4016
0.0126
Component
Transit Time
(seconds)
,1.02
0.227
8.0962
0.0948







-------
                                            Table 2.0-1 (Continued)
               Oraponent

Sixth Stage BWH and Extraction System
(Excluding Bsheater Drain Systems)

Condenser
(Ixclixttng return from FW Turbine)

Hotwall
(Bxalufling return from FW Haters,  etc.)

SJAE First Stage System

  a.  Off-Gas

  b.  Driving Steam Supply Line

  c.  First Stage Driving Steam

Itecoiribiner System
(Second Stage Mr Ejector Driving Steam)

Gland Seal Systan

  a.  From HPT

  b.  Fran Valve Stan

Feedwater Turbine System
Decay Time
at Inlet
(seconds)
3.27
6.12
"36
"7
2.09
4.33
4.33
3.27
3.18
5.66
Estimated
Mass Inventory Mass Flowrate
(Ibs) (lb/hr x 10~B)
0.857
8.207
0.0016
8.207
0.0016
1.12X101 0.0180
0.0080
0.0100
0.0186
0.0029
0.2259
Ocnpment
Transit Time
(seconds)

"30 (liqui*
* 1 (gas)


2.24






-------
                                    Table 2.0-2
             N16 Inventories For A Standard BWR Turbine

                Conponent
Main Steam Line and Header System
High Pressure Turbine
Low Pressure Turbines  (1)
MDisture Separator and Keheater Shell-side Steam
Moisture Separator Shell-side Liquid
Moisture Separator Drain System
First Stage Raheat System (2)
Second Stage Iteheat System  (2)
First Stage Reheat Drain System  (3)
Second Stage Reheat Drain System  (3)
Intermediate Piping System - HPT to MS/BH
Intermediate Piping System — MS/SH to I£T
First Stage - FWH & Extraction System. (4)
Second Stage - FWH & Extraction System  (4)
Third Stage - FWH & Extraction System  (4)
Foiirth Stage - FWH & Extraction System  (4)
Fifth Stage - Pvffi & Extraction System
   (Excluding Moisture Separator Drain
   System activity Listed above) .
Sixth Stage - FWH & Extraction System
   (Excluding First and Second Stage Reheat
   Drain System Activities Listed above)
                           N-16
                         Inventory
                           (Curies)
                            263
                            6.3
                            9.8
                            53
                            41
                            56
                            33-
                            32
                            1.4
                            1.1
                            59
                            17
                            26
                            23
                            27
                            15
                            .6

                           ,42
73

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                               Table 2.0-2 (Continued)
                                                                         N-16
                                                                       Inventory
                 Component                                             	(Curies^
Condenser                                                              287
   (Excluding Residual Activity Returned from
   Feedwater Turbine).
Hotwell                                                                18
   (Excluding Residual Jk^dvity Beturned from
   Feedwater Heaters and Gland Seal System)
SJAE First Stage System (5)                                              .6
SJZffi Off-gas System                                                      .4
Gland Seal System  (6)                                                   1.0
F.W. Turbine System  (6)                                                 8.8
     •total                                                           1822.0

Notes
 (1)  6-Flcw machine.
 (2)  Includes inventory in liquid and steam in reheat tubes and in steam
     supply line.
 (3)  Includes total inventory beyond reheater outlet.
 (4)  Includes total inventory beyound extraction point.  Distribution of this
     will depend on equipment arrangement and sizing,
 (5)  Includes inventory in steam supply line.
                         i
 (6)  Includes total inventory beyond inlet at steam supply line.
                                       74

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                               Table 5.0-1
                        Turbine equipment typical total and net
                    16N inventories (Ci) for a 1200 fife plant.
Main Steam lines
HP Turbine
HPT to MS/R Piping
MS/R
MS/R to LPT Piping
IP Turbines
FW Heaters & Extraction
Condenser
Hotwell
SJAE & Gland Seal
IW Turbine
                            TOESL
     CPERfiUNG FDOOR
260
6
60
220
17
10
130
290
18
2
9
GROSS
5 •
6
2
150
17
10
—
—
—
—
_ u.
NET
EQPTOMSSIT
1.6
0.3
1.3
21'
9
0.5
—
—
• —
—
MMMM*
                            1022
190
34
                                   75

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         Table 5,0-2  Summary of Shielding Cost Estimates
ShieldDesign    Estimated Dose at 500
Estimated Cost of Shielding (k$)
Meters (mrem/yr) , Based
_. M on Calculational Models
r-i
£

-------
NN\
                        n—ir-n
                          BWR TURBINE BUILDING LAYOUT WITH
                          MOISTURE SEPARATORS LOCATED
                          BELOW THE OPERATING FLOOR
 FIGURE 3-1. TYPICAL COMPONENT LAYOUT IN EARLY BWR TURBINE BUILDING DESIGNS.
                                                                 (5)

-------
N\l\
                          ROOF SLAB LOCATION
                          WHEN USED
                                                              LOW PRESSURE
                                                              FEED WATER
                                                              HEATERS
       3-2.  TYPICAL COMPONENT LAYOUT IN CURRENT BWR TURBINE BUILDING DESIGNS.
                                                                         .(5)

-------
                                                     AIR-SCATTERED
                                                          DIRECT (EQUIPMiNT
                                                          BELOW FLOOR)
                                                                            DETECTOF
FIGURE 3-3.  CONTRIBUTIONS TO DOSE RATE FROM N-16 IN TURBINE BUILDING COMPONENTS.

-------
 I	m
  10"
TO 19,6'
 ABOVE
                                      MOISTURE SEPARATOR
                                      REHEATiRJf
          STEEL '
                     LOCATION OF INSIDE PANEL
                     WHEN USED
          HP TURBINE

          STiEL
         19.B'
                            LOCAfiON OF INSIDE PANEL
                            WHEN USED
                                      "V
                                                 MOISTURE
                                                 SEPABATOB-
                                            \'    HEHEATER
   TBSvT
                                              \  LOCATION OF ROOF
                                              N SLAB WHEN USED
                                               V             T
                                                                               8!4" TO
                                                                               19.5'
                                                                               BK" TO
                                                                               ABOVE
                                                                               1QK-
                                                                              3,3-
                                                                                     STL,
                                                                                     STL.
r
FIGURE 5-1.   TOP VIEW OF TURBINE COMPONENT LAYOUT SHOWING TYPICAL "ACCESS" SHIELD
              DESIGN ALONG WITH VARIOUS SHIELD OPTION. (5)

-------
                                      .» ,21111 PtHTR. DRAIN RIO,
                                      Jjr-JT-17  |T-I6 3"-0!|
FIGURE 5-2.  Transverse  sectional view of  Nine Mile Point  2 nuclear plant turbine building,

             showing shielding of moisture, separators and  turbines, v^

-------
         8.0 J
1
i-l
O
4J
3
O
T<

-------
                              REFERENCES
(1)   GENERAL ELECTRIC COMPANY.   BWR/6 Standard Safety Analysis Report,
     HEBO 10741.

(2)   ROGERS* D.R.  BWR Turbine Equipment Nitrogenrl6 Radiation
     Shielding Studies, General Electric Report NEDO-20206 (December
     1973).

(3)   STONE AND WEBSTER ENGINEERING COMPANY,  Radiation Shielding Design
     and Analysis Report - Nine Mile Point Nuclear Station Unit 2, RP-6
     (January 1974).

(4)   PUBLIC  SERVICE ELECTRIC AND GAS COMPANY OF NEW JERSEY.  Newbold
     Island  Nuclear Station Preliminary Safety Analysis Report
     (February 1970).

(J|)   Information provided EPA by General Electric and Bechtel
     Engineering Staff (January 1975).

(6)   WOOLSEN, W.A. , A.E. Profio, D.L. Huffman.  Calculation of the Dose
     at Site Boundaries from Nitrogen-16 Radiation in Plant Components,
     JRB 72-507 LJ, JRB Associates (December 1972).

(7_)   WAHDi J.T., Jr.  A Dose Bate Kernel for Air-Scattered Nitrogen-16
     Decay Gamma Rays, Ph.D. Thesis, University of California, Berkley,
     California.

(8)   PHILLIPS, C.» W. Lowder, C. Nelson, S. Windham, and J. Partridge.
     Nitrogen-16 Skyshine Survey at a 2400 MH(t) Power Plant, EPA-
     520/5-75-018 (December 1975).

(9)   GODFREY, R.G., Editor.  Building Construction Cost Data 1975, 33rd
     Ed., Robert Snow Means Company, Inc.  (1974).

(10) The following markups were applied to materials and
     installations: 251 overhead and profit, 2.5% engineering, 10%
     contingency.  A short term financing  factor of 1.375 was then
     applied to the total, representing a  10% per annum financing cost
     over a period of three years.
                                     83

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III.  NUCLEAR FUEL REPROCESSING ,




      A.  Control of Iodine Discharges From




          Nuclear Fuel Reprocessing Facilities

-------
I'O Introduction



    Iodine-129 in spent fuel has been recognized as a potentially



significant environmental contaminant, and efforts have been made in



the past to control the discharge of this;species of radioactive



iodine.  These efforts were only partially successful, however, and it



has become increasingly apparent that improved control of long-lived



radioiodine discharges from fuel reprocessing facilities is necessary



(1^2)'  Current estimates of the costs and control efficiencies of a



variety of Improved control systems for iodine-129 and iodine-131 are




reviewed below.  The benefits to be gained by reducing the



environmental dose commitments associated with releases of iodine-129



through installation of such systems are then set forth.  Finally, the



level of cost-effectiveness of each of the control options is



determined.
                                   85

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2.0 Source Terms for Iodine




    The quantities of iodine-129 and iodine-131 present in spent




uranium fuel have been previously reported, based on calculations




using the computer code ORIGIN  (.3).  These values, expressed in curies




per metric ton of heavy metal in the fuel, are:




    1-129:            0.04 Ci/MTHM




    1-131:            0.9 Ci/MTHM




for the following fuel parameters, used in this report:




    Burnup = 33,000 Mtfd/MTHM




    Average Specific Power = 30 MW/MTHM




    Cooling Time = 160 days.




    It is assumed that a light-water-cooled power reactor operates at




33% thermal efficiency, producing approximately 33 MTHM of spent fuel




with this burnup for each gigawatt-year of electric power(JGW(e)-yr},




and that a typical fuel reprocessing plant has a throughput capacity



of 1500 MTHM per year.  Such a plant would be capable of processing



the spent fuel from about 45 such reactors each year.




    If no iodine control systems were installed at a 1500 MT plant,




the number of curies discharged annually would be:




    1-129:                60 Ci




    1-131:             1,400 Ci




It is assumed that these contaminants are discharged to the



atmosphere, rather than into liquid pathways, since currently



projected plants use complete recycle of process liquids and thus no




liquid discharges are planned.
                                  86

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    Although the source term for 1-131 could theoretically approach




•1400 Ci per year, it is highly unlikely that such quantities will be




available for discharge in actual operations because of its relatively




short half-life (8.08 days).  Even if all spent fuel was processed at




160 days cooling time, any delay of iodine-131 in the various inplant




processes or off—gas streams would permit additional decay and reduce.




the quantity available for discharge.  Other factors that would reduce




the quantity of iodine-131 available for discharge include: a) the




existing large backlog of spent fuel, which indicates there is no




need, at least 
-------
3.0 Control Technologies for Iodine at Reprocessing Plants




    The control of iodine at reprocessing plants is a significant




technical challenge.  During the last few years a number of promising



systems for control of iodine in gaseous waste streams have been




investigated and most are now in various stages of final demonstration




for commercial use.  The principal remaining problem, as pointed out




in the previous EPA report concerning fuel reprocessing (1), is that,




until recently, inadequate attention has been given to the control of



iodine in low-level liquid waste streams.  Any iodine present in these




liquid streams, whether from off-gas scrubber solutions or from other




sources, can potentially be discharged to the environment because of




its high volatility.  Evaporative processes are used to reduce the




volume of these low-level liquid wastes and to provide for discharge




of tritium to the atmosphere.  Such processes will, of course, also




drive off any iodine present for subsequent discharge to the




atmosphere, and systems developed for removal of iodine from gaseous




streams are not, in general, applicable to evaporator discharges




because of their high water content.




    A simplified schematic of waste streams appropriate to the



discussion of iodine control systems for current designs of




reprocessing plants is shown in Figure 3-1.  Most of the iodine




present in spent fuel is released to the off-gas system during the




fuel dissolution and initial processing steps.  The fraction released




to the off-gas has been estimated at no less than 90% (5).  The




balance is collected in liquid waste streams.  The off-gas system for
                                  88

-------
a specific plant will .not necessarily be designed just,as shown In.the




schematic, since the detailed design can vary due to the order in




which contaminants are removed.  For example».it may be advantageous




to remove the oxides of nitrogen from the dissolver off-gas stream




before dilution by process off-gas inputs.




    The chemical form or species is an important characteristic of the




iodine when considering cleaning efficiencies, environmental




transport, and iodine dosimetry.  In general, it is believed that




iodine evolved during the dissolution process will be in the elemental




form (.7).  However, any iodine discharged to the off~gas system during




or following the separation processes is considered likely to have a




large organic component (8).  The relative fractions of iodine evolved




from the dissolution process step and from the various subsequent  -




separation processes is not known, nor is the organic component of




either fraction  (5).  Estimates of these fractions vary widely (5_,J5)




and these differences will probably not be resolved until studies are ,




conducted during actual operations of a large facility (9).  For the




purposes of this analysis it is assumed that 90% of iodine is



discharged to the off-gas system, with the balance going to liquid




waste streams (5).  The fraction .of. the iodine discharged to the




atmosphere following all control .systems is assumed to be about 50%




organic and 50% elemental.  Factors contributing,to an expectation of




a significant organic component of the final discharges are:  a)




iodine from the low-level liquid pathway has passed through organic



processing steps and thus can be .expected to have a significant
                                   89

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organic component, b) iodine in the off-gas stream is expected to


contain a significant organic contribution from separation processes,


and c) most iodine cleaning systems are more efficient in removing


elemental than organic iodine, and thus selectively allow passage of


organic iodides.


    Table 3.0-1 summarizes iodine control system capabilities and


costs.  The iodine control system J)F*s assumed are, for the most part,


those used in a recent study of effluent controls for fuel


reprocessing by ORNL (4).  The difference in control efficiencies for


1-129 and 1-131 shown in Table 3.0-1 for Ag-Z and macroreticular


resins are due primarily to the differences in half-lives of these   ,


radionuclides, as discussed in detail by Davis (6).  This difference


is to be expected in any system which relies upon delay as part or all


of its operating principal.  Thus, it is essential to both isolate and


contain long-lived radionuclides to insure that they will not


eventually re-enter a discharge stream.  A brief description of each


of the radioiodine control systems is given in the following sections.


3.1 Caustic Scrubbers


    Caustic scrubbers are widely used in the chemical industry to


remove contaminants from off-gas streams (10).  They have been used in

                               *
the nuclear industry to control both ruthenium and iodine (11).  Tests


have indicated that DF's of 100 and greater for elemental iodine are


attained (11), but DI's are less for organic iodine species.  The


fraction of organic iodine in the primary off-gas stream is not known,


but is predicted to be low (5_).  It has been assumed that the organic
                                   90

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fraction Is less than 10% and that caustic scrubbers will, therefore,



operate routinely with a removal efficiency of no less than 90%.



Capital cost estimates for a caustic scrubber, are abstracted from the



OBHL work (4).



3.2 Mercuric Nitrate  Scrubbers



    Mercuric nitrate-nitric acid scrubbers have been used at  the ABC



(now IRDA) reprocessing  facilities at  Idaho Falls  to control  the



discharge of iodine.  While this type  of  scrubber  removes both




elemental iodine and  organic iodides,  .tests have indicated that it  is  ,



also more efficient in removing iodine in the elemental  form  (12).



Based  on the predicted relative fractions of organic iodides  present




(5), it is assumed to remove about 90% of all iodine from the off-gas



stream (12_,]L3).  Costs for mercuric nitrate scrubbers  are expected  to



be  similar to  those for  caustic scrubbers (l^j^Q) •




3.3 Silver Zeolite Adsorbers              ........



    Silver zeolite adsorbers have not  been used to treat reprocessing



plant  off-gas, but are scheduled to be installed in  future plants.



Most of the development  work for this  system was conducted at  the



Idaho  National Engineering Laboratories (14).  Silver  nitrate  is



impregnated into an alumina-silica matrix and the  resulting material



is  arranged' in a relatively deep bed,  since a longer residence time of



the iodine in the adsorber appears to  enhance its  efficiency.   High



removal efficiencies  have been observed for all chemical species of



iodine using this process (14).  Although considerably higher  values



are reported for small-scale systems,  OHNL assigned  a  BF of 10 for
                                   -91

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1-129 and a DF of 100 for 1-131 for a silver zeolite adsorber, pending




the development of additional data for plant-scale usage (15^16), and




these conservative values have been assumed here.  The costs are




subject to some uncertainty related to the loading rate of the system




and thus the quantities of silver required (l.».2Q) •




3.4 Macroreticular Resins




    Adsorption of iodine from both neutral and slightly acidic




solutions on macroreticular resins has been shown to be about 99%




efficient in laboratory studies  (1?).  However, performance of  this




system has not been demonstrated in  commercial-scale practice and,




until proven under operating conditions, a conservative DF of 10 for




1-129 and a DF of 100 for 1-131 are  assigned.  Costs for this system




are estimated to be small (20).



3,5 Suppression in Evaporator by_ Mercuric Nitrate




    Mercuric nitrate, when added to liquid evaporators, will suppress




the evolution of iodine into the overheads.  The Barnwell Facility




includes provision (18) for this method of iodine emissions control




from liquid waste streams.  Yarbro has estimated a DF of 2 to 10




across the waste evaporators, including the final vaporizers, for this




addition (5).  A conservative value of 2 is assumed for this analysis.




Costs are estimated to be similar to those for a macroreticular resin




system.
                                   92

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3/6.Advanced  Systems


i , .  Figure  3-2 displays a  simplified  schematic of an advanced  iodine


control  system.  The basic principle  of this  system is  to  force


essentially all of  the iodine  into  the off-gas system so as  to avoid


the difficulty of removing iodine from liquid streams,  and then  to use


highly efficient systems to  remove  and retain iodine from  the  off-gas.


In the schematic this objective  is  achieved by using an iodine


evolution process at the dissolver  to drive the  iodine  into  the  off-


gas,  and the  iodox  system  to efficiently remove  the iodine from  the


off-gas.  The voloxidation step  is  primarily  used for tritium  control.


.However, a  significant fraction  of  both the iodine  and  krypton present


in the spent  fuel will also  be driven off  by  this process.  After


tritium  has been removed from  the voloxidation off-gas, this stream is


routed to the dissolver off-gas  stream for subsequent krypton  and


iodine removal.


    The  iodox process itself effectively scrubs  both elemental and


organic  iodine from off-gas  streams with concentrated   (~2QM) nitric


acid  (]_>¥Q •  Laboratory-scale studies have indicated that DF's  in


excess of 10,000 for methyl  iodine  have been  obtained in multi-staged


bubble-cap  columns  (8).  The efficiency with  which  iodine  is scrubbed


from  off-gas  streams with  nitric acid is dependent  on the  oxidizing

                               x
power of the  concentrated  nitric acid, which  converts the  volatile


iodine species to the nonvolatile HI308 form. The  capital cost


estimates in  Table  3.0-1 are abstracted from  the»OBNL work (4) ;  there


is no provision made at this time for the  additional cost  of a
                                   93

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fractlonation system to permit recovery of the acid at low



concentrations for recycle to the dissolver and iodox systems.



    The voloxidation process effectively removes such volatile fission



products as iodine and krypton from sheared fuel, by heating the fuel



to about 550 °C in air or oxygen to release these fission products by



thermal evolution or by oxidation (21).  The process equipment would



consist of; a) a rotary kiln to oxidize the fuel, b) a recombiner to



form tritiated water, and c) a drier to collect the water and separate



it from iodine and krypton which then flow to the iodox equipment



(20).  Laboratory-scale tests1 with highly-irradiated sheared fuel show



that up to 75% of the iodine and 45% of the krypton are volatilized.



The costs shown are based on the OKNL work (4).



    OENL is currently conducting development work on these advanced



systems.  Capital cost estimates and projected DF's are abstracted



from their recent summary.  OEKL has projected that these systems will



be demonstrated and available for installation in new reprocessing



plants by about 1983, assuming that an orderly program of engineering



development, construction, and demonstration is pursued (4).
                                  94

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4.0 Cost Evaluations




    Estimated capital costs and annual operating costs for the various




    iodine control systems described are listed in Table 3.0-1,  The




    Agency's capital cost estimates for iodine control are based on




    work at ORNL (4) and recently released actual cost figures for




    mercuric nitrate scrubbers and silver zeolite beds at the Barnwell




    plant (20).  Both of these analyses considered iodine control as




    applied to a 1500 MTHM per year fuel reprocessing plant similar to




    the Barnwell plant in design features.  Therefore, the Agency




    feels that costs from the Barnwell experience are more appropriate




    for use in determining the cost-effectiveness of iodine control




    systems.  In general operating costs have been estimated since no




    operating experience is available.  Storage costs and disposal




    costs have been neglected in the analysis since meaningful data




    cannot be developed until a determination is made on the final




    disposition of fuel cycle waste.  However, since the additional



    iodine-129 waste that the proposed standard will require be




    collected is very small compared to that which will be collected




    under current practices, the incremental cost of storage and




    disposal are expected to be insignificant.
                                   95

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5.0 Poses and Potential Health Impact Attributable to Iodine
    Discharges from Fuel Beprocessing

    lartial cumulative environmental dose commitments to the thyroid

and estimated potential health effects attributable to discharges of

iodine-129 from a model 1500 MTHM/yr plant were calculated using the

specific activity method (1)» and are presented in Table 5.0-1.  These

values represent a partial assessment of the total potential, dose and

health impact of iodlne-129 in that the period of assessment following

release of this extremely long-lived material (17 million years half-

life) i«3 limited to 100 years.  Dose commitments were cumulated for

releases over an assumed control equipment lifetime of 20 years

commencing in 1983.  These partial cumulative environmental dose

commitments and their associated health impacts are shown for

representative values of overall plant decontamination factors

obtainable using the control methods described above.  The dose-effect

assumptions used were derived from more recent values (22_,j24) than

those used in the original analysis (1); a population age weighted

value of 60 thyroid cancers per million rems to thyroid was used.

    Health effects may also result from exposure of local populations

immediately following release of both iodine-131 and iodine-129, in

addition to the long-term effects described above.  Using methods

described previously (1) and short term pathway parameters noted

below, it is estimated that uncontrolled release of 1400 Ci/yr of I-

131 could result in 35 health effects and the release of 60 Ci/yr of

iodine-129 could result in 30 health effects over a 20-year period of

plant operation commencing in 1983.  These values should be added to
                                   96

-------
      Listed in. Table 5.0-1 to obtain a .complete estimate of potential


health effects attributable to the uncontrolled release of radioactive


iodines for the first 100 years following release.


    In addition to the population doses and impacts calculated above,


maximum potential thyroid doses to individuals may also be


significant.  Tables 5.0-2 and 5.0-3 list calculated maximum


individual thyroid doses from iodine-129 and iodine-131 discharges for


a variety of age groups and release fractions. , The values for iodine-


131 were calculated using dose conversion factors previously described


(23).  Dose conversion factors for iodine-129 were based upon those


used for iodine-131, corrected for differences in pathway and


dosimetry dependent upon half-life and effective energy of decay


products (1).  It is assumed that 501 of the iodine released is in


elemental form and 50% is in organic form, and that X/Q is equal to 5

    —s      ,                               '  *     -;   . • '
x 10   sec/nr.  Although specific sites could vary significantly from


this assumption; it is expected that site selection criteria for fuel


reprocessing facilities will reflect particular attention to


minimization of the possibility of dose to the thyroid of'nearby


individuals.
                                   97

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6.0 CoBt-effectiveaess Considerations



    Analysis of the options available for control of iodine is



complicated by a) the multitude of alternatives available, and b) the



variability of the current stage of development of the different



processes.  It is clear that iodine evolution and the iodox cleanup



process represent the most effective improvements over the basic



cleanup of gas streams by scrubbers (with or without backup by Ag-Z)



and the cleanup of liquid waste streams by macroreticular resins



characteristic of current design practice.  Unfortunately, reduction



to commercial practice of these systems has not been projected to be



completed before 1983.  However, with the exception of some secondary



systems for liquid cleanup (HgN03 suppression and, in the case of



iodine evolution,  macroreticular resin), all of the options display



good cost-effectiveness, as shown in Table 6.0-1.  It should also be



noted that a second scrubber has apparently better cost-effectiveness



than does Ag-Z, which is more appropriate as a polishing method for a



bulk method of iodine removal.  Finally, cost-effectiveness has been



determined on a dollar per man-rem thyroid basis, shown in the last



column of Table 6.0-1.  It is  readily seen that the cost of just



about all systems listed, in terms of dollars spent to avoid one man-



rem to the thyroid, is rather small, especially when compared to the



NRC's interim value of $1,000/whole body or thyroid man-rem applicable



to light water power reactors (26).



    Although Table 6.0-1 does not display overall plant



decontamination factors, it can be seen from Tables 3.0-1, 5.0-2, and
                                  98

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5.0-3 that conforman.ee with the proposed thyroid dose limit of 75




mrem/yr can be readily achieved through use of a variety of




combinations of systems exhibiting DF's of 100 or more.  However,




eonformance with the proposed limit of 5 mCi/Gff(e)-yr or 1.4 kg/yr for




iodine-129 (0.225 Ci/yr from a 1500 MTHM facility) by 1983 will




require a plant DF of no less than 300.  This would be readily




achieved by utilization of iodine evolution followed by the iodox




process.  Successful achievement'of this level of cleanup without use




of the iodox process will depend to some, extent upon future operating




experience with less sophisticated systems.  Present estimates of




their performance are quite conservative because of a paucity of




operating experience, especially with respect,to 1-129.  However, it




is anticipated and highly probable that DF's greater than 300 for




iodinei-129 could be achieved by 1983 using appropriate combinations of




scrubbers and Ag-Z, since a variety of options are available for




improving, if necessary, the conservative levels of performance



currently projected.  These include a) tandem operation of systems, b)




additives, such as thiosulfate to caustic scrubbers, to improve their




'efficiency (33) c) use of iodine evolution to reduce the fraction of




iodine in the liquid waste stream and increase the efficiency of




scrubbers by reducing the organic content of the gas streams, and d)




demonstration of more efficient cleanup of liquid streams than




currently assumed.
                                    99

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                         Table 3,0-1   Iodine Control Cost Summary
                                                                  (a)
Process
1,
2.
3.
H 4.
C3
O
5,
6,
A.
B.
Caustic Scrubbing
Mercuric Nitrate Scrubbing
Silver Zeolite Beds
Adsorption on Macroreticular
lias itis
Mercuric Nitrate Suppression
lodox
VoloxidatioiT ^
Iodine Evolution
Capital
DP Cost (M$)
10
10
10 (1-129)
100(1-131)
10 (1-129)
100(1-131)
2
10,000
4«
200(a)
0,60
0.60
1.25
0.4
0.4
2.07
2.74
0.75
Annual
Operating
Cost (M$)
0,04
0.12
0.15
0.04
0.04
0.22
0.29
0.08
Present Worth:'*
Operating Cost
(M$)
0.34
1.02
1.28
0.-34
0.34
1.87
2.47
0.68
') Total
Present ,
Worth (M$)
0,94
1.62
2.53
0,74
0.74
3.94
5.21.
1.43
(a") All costs are expressed in millions of 1975 dollars.
(b) 10% & 20 years; present worth factor - 8.51356
(c) Total Present Worth. = Capital Cost + (Annual Operating Cost x 8.51356)
(d) 'This system is not installed, primarily, to facilitate iodine control, and  is  listed  only
    for coifileteness.
(e) These values do not represent actual DP's but represent a process efficiency factor.

-------
Table 5,0-1  100-Year Cumulative Environmental Dose Commitment and Estimated Health Effects
             Attributable to Release of 1-129 from a 1500 MTHM/yr Reprocessing Plant (a,b)
Source Term (Ci/yr)
60
6
1.2
0.6
0.2
0.06
DF
1
10
50
100
300 .
1000
Thyroid Dose Commitment (man-kilorems)
1700
170
34
17
5.7
1.7
Health Effects
100
10
2 .
1
0.33
0.1
     (a) Partial environmental dose  commitment and  health effects are calculated for 100 years
         following release only and  for a plant operating life of 20 years,  eomnencing in 1983

     (b) Doses and health effects  do not include short term,  local impact of either iodine-129
         or iodine-131.   These are estimated  to be  30 and 35  health effects, respectively, for
         a DF of 1.                                                                '    .

-------
Table 5.0-2  Maximum Individual Thyroid Doses from 1-129 Discharged from a 1500 MTHM/yr Reprocessing Plat
                                  (for average consumptive levels)
DF
1
10
50
100
300
1000
Source Term (Cl/yr)
60
6
1.2
0.6
0.2
0.06
Maximum
6 month

1100
110
22
11
3
1
Individual 1-129 Thyroid Dose
old 4 year old 14 year

1600
160
32
16
.? 5.3
.1 1.6

600
60
12
6
2
0
(mrem/yr)
old adult

140
14
2.8
1.4
.0 0.47
.6 0.14
    (a) The elemental iodine fraction is assumed to be 50%.
                                                         Q
    (b) Atmospheric dispersion coefficient equals 5 x 10   seconds per cubic meter;  only the milk
        pathway is considered.

-------
Table 5.0-3  Maximum Individual Doses  from 1-131 Discharged  from a  1500 MTHM/yr Reprocessing Plant
                               (for  average consumptive  levels)
DF
1
10
100
300
500
1000
10000
Source Term (Ci/yr) ^ ^
1400
140
14
4.7
2,8
1.4
0,14
Maximum Individual 1-131 Ihyroid
6 month old 4 year old 14

1900
190
19
6.3
3,8
1.9
0.19

2300
230
23
7.7
4.6
2.3
0.23
Dose (mrem/yr)
year old adult

430
43
4.3
1,4
0.86
0,43
0.043

110
11
1.1
0.37
0.22
0.11
0,011
 (a) Fuel cooled for 160 days before processing;  the elemental Iodine fraction is assumed to be 50%.
                                                      <3
 (b) Atmospheric dispersion coefficient equals  5  x 10   seconds per cubic meter;  all pathways are
     considered.                                                                     .     •

-------
                          fable 6,0-1  Cost Effectiveness of  Iodine Control Systems
                                       at Fuel Reprocessing Plants
Cost
Increment
System (M$)
A.' Gaseous Phase Iodine
1. Without Iodine Evolution (a) HgKL Scrubber
(b) lodox (no scrubbers)
(c) Second Caustic Scrubber
(d) Silver Zeolite
(one scrubber)
f> 2. With Iodine Evolution (a) HgNO Scrubber
_^, (b) lodox (no scrubbers)
(c) Second Caustic Scrubber
(d) Silver Zeolite
(one scrubber)
B. Liquid Phase Iodine
1. Without Iodine Evolution (a) Macroreticular Resin
(b) Mercuric Nitrate Suppression
2 . With Iodine Evolution (a) Macroreticular Resin
(b) Mercuric Nitrate Suppression

1.62
3.94
0.94
2.53

3.05
5.37
0.94
2.53


0.74
0.74
0.74
0.74
Health
Effects
Averted

134
149
13
14

148
164
15
15


15
0.7
0.8
0.03
Cost per
Health
Effect
(M$/HE)

0.012
0.26
0.072
0.181

0.021
0.033
0.063
0.169


0.049
1.06
0.93
24.7
Cost per
Unit Thyroid
Dose
($/man-rem)

0.71
1.6
4.3
11

1.2
1.9
3.6
9.7


2.9
62
53
1,450
* Add incremental iodine evolution cost

-------
907, of Jodine (7) or® @
Krypton ^
I"*" Control • •*-• — • — ••Hfc. Scrubbers ••*• Silver
f J Zeolite
1 	 	 „, 	 	 * * „,.,,„ 	
i ! S jr
« i i 	 ° "™""" " 	
«l «, " Iodine
CQ| Up CO*
!lf vil Si S|qrage
»H| 'Hi 4-?
tj" m ! w
• °j °l ' °|
	 	 •__ _ PRODUCT
SHEftfi "^ DISSOLVE 	 *" PROCESS STEPS 	 "*" LQADOUT

System DF ©
•) Caustic Scrubber 10 V r Low Level Liquid
^HgN03 Scrubber 10 (10% of Iodlne)
Si^^lwr 7pn1if*» 1^^"T.^9Q^ If

100(1-131) "" 	 " 	 	 	 "
DMacroreticular .10(1-129)
Resin 100(1-131) ^fSL
DHgNO. Suppression 2 ^plp,, - (OPTION)
I'
INTERMEDIATE
l£VEL HASTE
STORAGE
J
/

—*" HEPA " — "— "~W \
Filters / \
/ Stack\
"7
•
i
i
H
I
. • I
Macroreticular r
Resin I
„ „_. f
r 1
Final
"* Vaporize
®
sr

Figure 3-1.   SIMPLIFIED SCHEMATIC OF CURRENT IODINE COHTSOL SYSTEMS AT REPROCESSING PLANTS

-------
                                    ®

G.HFAH —Hi

f"
1
o*
I
Tritium
Control
1
*
I

TOLOXIDATIOM
System
® Silver Zeolite
<2» Macroreticular
Resin
® HgNOq Suppression
© lodox
©Iodine Evolution
99.5% of Iodine / \ @
\
	 .-.-..->_>. lodox 	 ^ Kryptoa 	 ^Silver _.
4 Control Zeolite
i Y
' Iodine
3 I Storage
M-l"
o|
j
^ 	 1 ^ PRODUCT
DISSOLVE *" LOADOUT


©
^ l' H LOW Level Liquid
10(1-129") (0.5% of Iodine)
100(1-131) r
1 C\fT 1 'X'n — 	 	 . 	 	 _,
100(1-131) HIGH mmL
2 WASTE ^ fOPTIOlO
10'000 STOBAGE 1
Efficiency INTERMEDIATE
LEVEL WASH
STORAGE
/ \
+- HEPA _, . _ ^J \
filters / \
1 Stackl
^
i
i
j
i
j
@ i
Macroreticular |
Resin •
1
®'f 1
Final
Vaporizer

Figure 3-2.  SIMPLIFIED SCHEMATIC OF ADVANCED IODINE CONTROL SYSTEMS AT REPROCESSING PLANTS

-------
                               REFERENCES"
 (1),  '   U.S.  ENVIRONMENTAL PROTECTION AGENCY.   Environmental Analysis
         of  the  Uranium Fuel Cycle,  Part  III -  Nuclear Fuel Reprocessing,
         EPA-520/9-73-003-D.  Office of Radiation Programs, Environmental-
         Protection Agency, Washington, D.C. 20460 (October 1973).

 (2)      MA.GNQ,  P.J.,  et  al..   Liquid Waste Effluents from a Nuclear
         Fuel  Reprocessing Plant,  BRH/NIRHL 70-2 (November 1970).

 (3) •     OAK RIDGE NATIONAL LABORATORY.  Siting of Fuel Reprocessing Plants
         and Waste Management Facilities,  ORNL-4451 (July 1970).

 (4)      FINNEY, B.C., et  al..  Correlation of Radioactive Waste  Treatment
         Costs and the Environmental Impact of  Waste Effluents in  the Nu-
         clear Fuel Cycle for Use  in Establishing "As Low as Practicable"
         Guides  - Nuclear Fuel Reprocessing, QRNL-TM-4901 (May 1975).

 (5)      YARBRO, O.O..  Supplementary Testimony Regarding the State  of
         Technology for and Practicality  of Control and Retention  of
         Iodine  in a Nuclear Fuel  Reprocessing  Plant, Barnwell Hearings,
         AEC- Docket No. 50-332 (October 1974).

 (6)      DAVIS,  W., Jr..  Models for Calculating the Effects of Isotopic
         Exchange, Radioactive Decay, and of Recycle in Removing Iodine
         from  Gas and  Liquid Streams, ORNL-5060 (September 1975).

 (7)      YARBRO, O.O., J.C. MA.1LEN,  AND W.S. GROENIER, Iodine Scrubbing
         From  Off-Gas  With Concentrated Nitric  Acid, 13th AEC Air
         Cleaning Conference (1974).

 (8)      GROENIER, W.S..  An Engineering  Evaluation of the lodox Process:
         Removal of Iodine from  Air  Using a Nitric Acid Scrubbing  in a
         Packed  Column, ORNL-TM-4125 (August 1973).

 (9)      NEWJMAN, R.I..  Fourth Supplement to Direct Testimony of Robert
         I.  Newman, Barnwell Hearings, AEC Docket No. 50-332.

(10)      U.S.  PUBLIC HEALTH SERVICE.  Air .Pollution Engineering Manual,
         999-AP-40 (1967).

(11)      OAK RIDGE NATIONAL LABORATORY.  Aqueous Processing of LMFBR
         Fuels - Technical Assessment and Experimental Program Definition,
         ORNL-4436 (June 1970).

(12)      OAK RIDGE NATIONAL LABORATORY.  Aqueous Fuel Reprocessing
         Quarterly Report for Period Ending June 30, 1973, ORNL-TM-4301
         (August 1973).
                                   107

-------
(13)      OAK RIDGE NATIONAL LABORATORY,   Aqueous Fuel Reprocessing
         Quarterly Report for Period Ending March 31, 1973,  ORNL- •
         TM-4240 (June 1973).

(14)      PENCE,  D.T.,  et  al..  Application of Metal Zeolites to
         Nuclear Fuel  Reprocessing Plant Off-Gas Treatment,  ANS
         Trans.  15_, 1, Las Vegas (1972).

(15)      ACKLEY, R.D,  AND R.J. DAVIS.  Effect of Extended Exposure
         to Simulated  LMFBR Fuel Reprocessing Off-Gas on Radioactive
         Trapping Performance of Sorbates,  ORNL-TM-4529.

(16)      ALLIED-GULF NUCLEAR SERVICES.   Barnwell Nuclear Fuel Plant -
         Environmental Report, Docket No. 50-332 (November 1971).

(17)      UNGER,  W.E.,  et  al..  LMFBR Fuel  Cycle Studies Progress
         Report  for August, November and December 1970,  ORNL-TM-3281,
         ORNL-TM-3127, and ORML-TM-3250.

(18)      ALLIED-GENERAL NUCLEAR SERVICES.  BarngellNuclear  Fuel  Plant
         Final Safety  Analysis Report (October 1973).

(19)      OAK RIDGE NATIONAL LABORATORY.   Aqueous Fuel Reprocessing
         Quarterly Report for Period Ending March 31, 1974,  ORNL-
         TM-4587 (June 1974).

(20)      ATOMIC  INDUSTRIAL FORUM, INC.   Technical Assessment of Specific
         Aspects of EPA Proposed Environmental Radiation Standard for
         the Uranium Fuel Cycle (40 CFR 190) and Its Associated Docu-
         mentation, AIF/NESP-011 (February  1976).

(21)      OAK RIDGE NATIONAL LABORATORY.   Voloxidation-Removal of  Volatile
         Fission Products from Spent LMFBR Fuels, ORNL-TM-3723 (January
         1973).

(22)      NATIONAL COUNCIL ON RADIATION  PROTECTION AND MEASUREMENTS.
         Krypton-85 in the Atmosphere-Accumulation, Biological Signifi-
         cance,  and Control Technology,  Report No. 44 (July  1975).

(23)      U.S. ENVIRONMENTAL PROTECTION  AGENCY.  Environmental Analysis
         of the  Uranium Fuel Cycle, Part II - Nuclear Power  Reactors,
         EPA-520/9-73-003-C.  Office of Radiation Programs,  Environmental
         Protection Agency, Washington,  D.C.  20460 (November 1973).

(24)      UNITED  NATIONS SCIENTIFIC COMMITTEE ON THE EFFECTS  OF ATOMIC
         RADIATIONS.  Ionizing Radiation:  Levels and Effects, Vol. II,
         United  Nations Publication E.72.IX.18, New York (1972).
                                    108

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(25)      CEDERBERG,. G.K-.  AND D.K.  MACQUEEN..  Containment of  Iodine-131
         Released by the  1AIA Process-,  IDO-14566 (October 1961).

(26)      U.S.  NUCLEAR REGULATORY COMMISSION.   Opinion of the Commission:
         In the Matter of Rulemaking Hearing, Numerical Guides for Design
         Objectives and Limiting Conditions for Operation to Meet the
         Criterion "As Low As Practicable" for Radioactive Material in.
         Light-Water-Cooled Nuclear Power Reactor Effluents, Docket No.
         RM-50-2 (May 5,  1975).
                                    109

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III.  MJCLEM. FUEL REPROCESSING




      B.  Control of Krypton Discharges From




          Nuclear Fuel Reprocessing Facilities

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1,0  Introduction



     The Environmental Protection Agency has undertaken an exhaustive



review of the technology and economics of krypton control at nuclear



fuel reprocessing plants.  During this review, EPA has contacted



krypton control equipment vendors, visited national laboratories where



krypton control equipment is being developed or applied, and discussed



a variety of aspects of krypton control with individuals knowledgable



in the techniques of fuel reprocessing.



     In the following discussion, current estimates of the costs and



control efficiencies of control systems for Kr~85 are reviewed.   The



benefits to be gained by reducing the environmental dose commitments



associated with the release of krypton through installation of such



systems are then set forth.  Finally, the level of cost-effectiveness



of cryogenic distillation applied to different fuel reprocessing plant



designs is determined.
                                  Ill

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2*0  Source Terms for Krypton



     The quantities of fission products present in spent uranium fuel



have been previously reported, based on calculations using the



computer code ORIGIN (1).  For krypton-85 this value is 10,500 Cl/MIHM



(expressed in curies per metric ton of heavy metal In the fuel).   The



following fuel parameters were used in this report;



     Burnup - 33,000 MWd/MTHM



     Average Specific Power = 30 MW/MTHM



     Cooling Time = 160 days.



     It Is assumed that a light-water-cooled power reactor operates at



331 thermal efficiency, producing approximately 33 MTHM of spent fuel



with this burnup for each gigawatt-year of electric power (GW(e)-yr),



and that a typical fuel reprocessing plant has a throughput capacity



of 2100 MTHM per year.   Such a plant would be capable of processing



the spent fuel from about 64 such reactors each year.  '



     If no krypton control systems were installed at a 2100 MT plant,



22 million curies of krypton-85 would be discharged annually.   It is



assumed that krypton-85 is discharged to the atmosphere, rather than



into liquid pathways, since currently projected plants uee complete



recycle of process liquids and thus no liquid discharges are planned.
                                  112

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3.0  Control Technologies for Krypton at Reprocessing Plants




     Since krypton is a chemically inert noble gas, it follows the




process off-gas stream in the fuel reprocessing plant and will be




discharged to the atmosphere unless specially designed air-cleaning




systems are used to capture it.  Standard air-cleaning systems based




on chemical processes are ineffective in collecting noble gases.  Most




of the krypton produced by the fission process in the reactor is




released to the off-gas stream during dissolution of the spent fuel




(2_t3).  A small fraction is also released during the shearing




operation, but this fraction is also routed to the main off-gas




stream.  Thus, all of the krypton-85 present in the spent fuel is




collected in one stream, along with other.contaminants, such as oxides




of nitrogen, hydrocarbons, and other radioactive materials.




     Two basic systems are in advanced stages of development for the




control of krypton-85:  the cryogenic distillation system and the




selective absorption system.  These are discussed in turn, briefly,




below:




3.1  Cryogenic Distillation




     This process is widely used in industry, where it is better known




as the "liquid air" process and is used to condense and separate the




various gaseous components of air.  Heat is removed from air in the




gaseous form in a closed system until the boiling points of the




various gaseous components are reached.  As the boiling point of each




component is reached, it liquifies and can be separated from the




remaining gaseous components having lower boiling points.  Since




krypton has a boiling point of minus 224°F and the two major gases in
                                   113

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air, nitrogen and oxygen, have boiling points of minus 322° F and minus



297° F, respectively, liquif action and separation of the krypton poses



no serious technical problem,  Several descriptions of the application



of cryogenic distillation for the removal of noble gases from the off-



gas at nuclear power plants are available (4-11) .



     The most serious potential difficulty associated with cryogenic



systems Is the possibility of explosions due to a buildup of hydrogen,



acetylene, hydrocarbons, and oxygen (or ozone) in the system (8).



This can be avoided by chemically removing all oxygen before the gas,



stream is introduced into the qryogenic apparatus (4_).  Thus, in order



to use this process, two additional systems are required;  a) a



catalytic converter system to convert oxygen to water, hydrocarbons to



carbon dioxide, followed by, b) a system for removal of these products



as well as the oxides of nitrogen.  In addition to determining that



the explosion potential of the cryogenic systems is effectively



removed by precleaning the gas stream following use of a catalytic



converter, a full assessment of the remote operation and maintenance



capabilities of this system must be completed in the interim.  It



should be noted that the Japanese are installing a cryogenic



distillation system on the fokai-Mura fuel reprocessing plant so that



operating data will be available within the next one or two  years
     The cryogenic system itself is expected to exhibit a



decontamination factor (DF) of at least 1000 (£-£).  However, the



overall efficiency for removal of krypton from the plant is expected
                                   114

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to lie somewhat lover because of potential leakage through the system




during startup and shutdown operations, maintenance, etc.  Therefore,




an effective plant DF of between 10 and 100 has.been projected for




routine operation of such a system (13).




3.2  Selective Absorption




     This process was developed at the Oak Ridge Gaseous Diffusion




Plant (ORGDP), initially for reactors, and more recently specifically




for the control of krypton-85 at fuel reprocessing plants (14,15).




The process is based on preferential dissolution of noble gases in a




fluorocarbon sorbent, such as the refrigerant freon-12.  The off-gas




stream is passed through the sorbent in an absorber column at a




relatively low temperature and high pressure.  Essentially all of the -




krypton and xenon present are dissolved in the sorbent, along with




other components of the gas stream.  The other components are then




removed in a fractionating desorption system and, essentially free of




krypton and xenon, recycled to the off-gas stream.  The sorbent is



then transferred to a stripper system where a product gas concentrated




in krypton and xenon is evolved and collected.  The pure sorbent is




then regenerated and returned to the absorber column.




     The selective absorption process has exhibited a decontamination




factor greater than 1000 in tests with nitrogen oxides and carbon




dioxide (8).  However, further investigations are expected to be




accomplished to define the relevant auxiliary systems required for



successful application.  Although the selective absorption system is free




from chemical explosion and fire hazards, however, the selective absorption




system does operate at positive pressures of from 50 psig to 350 psig
                                   115

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(32).  This system has also not been demonstrated at an operating



commercial reprocessing plant.  However, it has been offered



commercially for use on the gaseous effluents from nuclear power



reactors (16).  A recent review concluded that additional process



development is needed to determine long-term impurity effects, process



reliability, and optimum operating parameters (32).  Selective



absorption could be reduced to practice by 1983 provided that an.



orderly program of engineering development, construction, and



demonstration is pursued (,8).



     In order to satisfy the proposed standards, storage for 40-70



years would be required, depending upon the degree of initial



decontamination achieved, in order to insure adequate decay.  The



management of krypton-85 following its collection has been addressed




by Foster and Pence (17) and appears to present no serious problems.



They reviewed the advantages and disadvantages of long-term storage of



krypton-85 in high pressure steel cylinders and concluded that this



appears to be a practical method for the storage of radioactive gases.



Other methods that appear to offer more safety for comparable^cost are



encapsulation by Sodallte and metal film deposition, which are under



evaluation at Idaho and Hanford,  Both methods convert the recovered



lr~85 into a low probability release form for increased safety during



transport and storage (22).                                           ;
                                  116

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4.0  Cost of Krypton Control at-Fuel-Reprocessing Plants




     Over the past few years, many individual estimates of the cost of




removing krypton from the off-gas at fuel reprocessing plants have




been offered (8,1.9,2£,24_,27}.  Typically, each cost given includes or




excludes items relative to other cost estimates so that comparison is




rather difficult.  Costs have been given for retrofit situations and




for different krypton control alternatives.  The Agency has therefor.e




undertaken an in-depth review of the technology and economics of




krypton control at nuclear fuel reprocessing plants.   During this




review, equipment vendors, national laboratories, and experts in fuel




reprocessing technology have been consulted.




     In considering the cost of krypton control at reprocessing




plants, it is appropriate to determine such costs on a generic basis.




Therefore, certain parameters applicable to future reprocessing plants




that would affect krypton control costs have been assessed and typical




anticipated values determined:




     (1) Plant size:  2100 MTHM per year.  Past experience has shown




     an increase in the capacity of fuel reprocessing plants, from




     the 1 MTU/day NFS plant to the 5 MTU/day Barnwell plant.  Exxon




     has recently submitted an application for a plant with an




     expected capacity of 2100 MTHM per year, or about 7 MTU/day (21,29)
                                   117

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     (2) Total Gas Flow for Kr-85 Processings  50-100 sefm.  The total



     off-gas flow that must be treated is-determined by shear



     enclosure design and the use of air or other gases for sparging



     the diesolver tanks.  Review of the state of the art and



     discussions with personnel regarding optimum and realistic



     operational flow rates indicate that future plants can be



     designed with total air flow considerably lower than estimated



     for Barnwell (550 scfm) but not as low as the 25 scfis anticipated



     in the Exxon application (2JD-.22).  The 25 scfm estimated flow



     rate estimated for the Exxon plant probably would require



     additional costs for leak tightness in the shear and dissolver



     sections.  Allowing for realistic leakages, a flow of 75 scfm to



     100 scfm could be achieved such that the costs for leak tightness



     at this level would be offset by a reduction in the size of non



     Kr-85 control equipment (such as iodine scrubbers, adsorbers,



     particulate filters, etc.) (22).



     Although both the cryogenic distillation and the selective



absorption systems are in advanced stages of development it has become



clear that the cryogenic approach to krypton control is much closer to



reality than selective absorption.  Cryogenic systems are presently



offered for reactor off-gas cleanup and one such system has been



purchased for use at the Tokai-Mura fuel reprocessing plant in Japan.



Selective absorption is still undergoing development at the Oak Ridge



Gaseous Diffusion Plant and will not be ready for testing with



radioactive materials until 1980.  Therefore, the most detailed and



reliable cost estimates for krypton control are available for the
                                   118

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cryogenic distillation approach*  In the following sections, cost



estimates are developed for ,a generic fuel reprocessing plant at off-



gas flow rates of 50 scfm and 100 scfm, and also for the Barnwell



.plant, using a partially redundant system,  For comparison! & recent




cost estimate for the Barnwell plant, using a. fully redundant system,




has also been included (20).  Table 4.0-1 summarizes these estimates



while the following sections describe in detail the basis for them.



It should "be noted that the cost estimates for a generic plant are



considered appropriate to the great majority of future reprocessing




plants; for the first facility which incorporates krypton control,




higher costs are anticipated to be incurred (on the order of 10-15%



higher overall) (22).




4.1  Direct Costs



     Direct costs include the cost of the processing equipment itself,



costs associated with the labor and materials necessary to install the



equipment in the plant, and finally, the price of structures and



buildings needed to properly house the equipment.  All costs are given



in first quarter 1976 dollars and are based on the most recent



information available (1§.~^»Z2_24.).




     Equipment costs may be influenced greatly by the degree and .type



of redundancy presumed.  Complete redundancy of all components may be



achieved by providing an exact duplicate of the primary processing



equipment train.  Alternatively, duplicates of only certain, equipment



items may be provided on an, installed basis, or kept on the site for




ready installation.  Ezcept for the fully redundant "Earnwell"



estimate, the equipment cost estimates in Table 4.0-1 presume
                                  119

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installed redundancy of key components, including gas cleanup and



compressors, and are based on the most recent Information available



(18^^,22-24).  Gas cleanup includes hydrogen-oxygen catalytic



recombination and catalytic removal of the oxides of nitrogen.  The



cold box contains the distillation columns for the recovery and



purification of krypton while the US  system is sized according to the



distillation column requirements.  Costs for product handling are



appropriate to storage in steel cylinders for a few years.  Storage in



Sodalite or via metal film deposition would be approximately $715,000



more expensive in direct costs but offer greater safety in storage and



transport (22).  Redundant compressors are provided for all systems as



these contain many moving parts under high stress.



     Installation includes all of the labor and materials needed at



the site to integrate the krypton control system into the fuel



reprocessing plant.  Such Items as installed piping, instrumentation,



electrical equipment, and the various control equipment are considered



as installation costs; altogether these costs are estimated to be



equivalent to 75% of the equipment cost (22).  Finally, costs for the



necessary structures and buildings to properly house the equipment are



included as s direct cost.



4.2  Indirect Costs



     Indirect costs include engineering design, field erection costs,



owners costs, interest during construction, and a contingency



allowance.  For the generic design and partially redundant Barnwell



design cost estimates, these indirect cost factors were estimated to
                                  120

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be equivalent to certain percentages of the direct cost (22):



                 Engineering Design.	 15%



                 Field Erection	 50%



                 Owners Costs	  5%



                 Contingency,	 25%



                 Interest During Construction..... 30%



As shown In Table 4.0-1, the estimate for the fully redundant Barnwell



system also Includes $12,500,000 for escalation to account for



Inflationary trends between now and the time when the money is spent



(1979-1980).  Since this cost factor is not appropriate for a present



worth determination and is not considered in the other cost estimates,




it has been deleted from the fully redundant cost estimate to maintain



consistency.  The other estimates presume that the money is spent in



the first quarter of 1976.



     Contingency is Included as an indirect cost for the generic



designs and the partially redundant Barnwell system; for these systems



contingency represents a cost of 25% of the direct costs.  For the



fully redundant Barnwell estimate  (20), contingency was presumed to be



40% of all direct and Indirect costs, excluding escalation.



     Total capital cost is the sum of the direct and indirect costs.



4«3  Operating and Maintenance Costs



     Operating and maintenance (O&M) costs entail costs for utilities



and the labor and equipment necessary for maintenance.  For krypton



removal equipment utility costs include electricity, liquid nitrogen,



hydrogen, cooling water, and operating labor.  A number of cost



estimates have been made for krypton removal equipment O&M costs and



these have been used to determine the O&M costs shown in Table 4.0-1
                                   121.

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(18-20,22).



4.4  Present Worth



     For present worth calculations, a 10% discount rate was used



along with an assumed 20 year equipment lifetime.  Under these



conditions, the present worth factor is 8.51356.  In order to



calculate present worth for the krypton removal systems, the present



worth of the annual operating and maintenance costs was added to the



total capital cost.  As shown in Table 4.0-1 the present worth of the



generic fuel reprocessing plant krypton removal systems ranges between



18 and 24 million dollars, while for the Barnwell design, estimated



present worth costs range from 38.3 to 44.6 million dollars.
                                  122

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                              Table 4.0-1

                          CAPITAL AND         WORTH
                COSTS OF         CONTROL
                                    ESTIMATED • COSTS (.$ 1. OOP)
                                                            (a)
Cost Item
DIRECT COSTS
Equipment
Gas Cleanup
Cold Box
LNo System
Product Lqadout
Transfer Cask
Compressors
Installation
Structures, Buildings
Sub -Total: DIRECT COSTS
INDIRECT COSTS
Escalation
Contingency
TOTAL CAPITAL COST
Annual O&M Cost
WORTH: ANNUAL COST
TOTAL PRESENT WORTH (d)
GENERIC DESIGN
ESTIMATES (b)
,50 scfm

1,200
2,000
50
265
20
100
2,900
400
6,940
6,940
1,740
15,620
300
2,550
18,200
100 scfm

1,500
2,500
75
265
•20
100
3,880
750
9,100
. 9,100
2,300
20,500
425-
3.620
24,100
"BARNWELL1' DESIGN
,550 scfm (o)
Partially
Redundant

2,600
3,830
, 93
265
; 20
100
4,080
900
11,900
11,900
3,000
26,800
1,350
11,500
38,300
Fully
Redundant

2,600
7,660
;. 93
265
:..•• 20
100
5,100
1,500
17,300
4,900
^ i y \J )
8,800
31,000
1,600
13,600
•44,600
(a)  First quarter 1976 dollars
(b)  2100 MCHM per year
(c)  1500 MTiM per year; fully redundant cost, estimate from reference 20.
(d)  Present Worth = Capital Cost -I- (Annual .Cost x 8.51356); 10% Discount
    Rate, 20 yr. Control System Lifetime.
(e)  Escalation to 1983 not applicable to this  present worth determination
                                 '123

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5*0  Doses, and Potential Health. Impact Attributable to Krypton
     Discharges^ from Fuel Reprocessing

     It la estimated that 157 potential health effects would result

from the uncontrolled release of krypton-85 for 20 years from a 2100

MTHM/yr fuel reprocessing plant.  This includes 84 whole body health

effectsi 56 gonadal health effects, and the remainder from exposure of

the lungs to krypton-85 in the atmosphere.  For a 1500 MTHM/yr plant

such as Barnwell, the Kr-85 source term and health effects would be

proportionately smaller.  The distribution of potential health effects

is shown below for the two types of plants:
                             •\
                               2100 MTHM/yr         1500 MTHM/yr

     Health Effects           "GenericPlant"        Barnwell

     Whole Body                      84                 60

     Gonads                          56                 40

     Lungs                           17_                 12_

                                    157                112

     Plant startup in 1983 and a useful lifetime of control equipment

of 20 years is assumed.  A simple model for krypton transport which

assumes immediate and uniform dispersion into the world's atmosphere

was used to estimate worldwide doses.  Total doses calculated using

this simple model agree with results from a more detailed

multicompartment treatment described by Machta, Ferber, and Hefter

(25, 26) within a few percent, although the two models do differ

regarding the regional distribution of doses delivered immediately

following release,  Other parameters, such as population growth and

distribution, dosimetry, and dose-effect relationships, were handled

as described in the previous analysis (27).
                                  124

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6 • °  _CojB,t-Ef_fecitvene8B of Krypton Control at Fuel Reprocessing Plants




     Previous sections have detailed the krypton-85 source term and



potential health impacts of a 2100 MTHM per year fuel reprocessing



plant; additionally, cost estimates for the control of fcrypton-'SS from



such a plant, as well as the 1500 MTHM per year Barnwell plant, have



been made.  Table 6.0-1 pulls together the principal data needed to



perform a cost-effectiveness evaluation for the control of krypton of



nuclear fuel reprocessing plants.  As shown, cost-effectiveness may be



analyzed either with respect to dollars spent to avoid health effects




or in terms of dollars spent to avoid population exposure in man-rems.



     In evaluating krypton control costs, therefore, the EPA has



considered the cost of applying cryogenic distillation at "generic"



plants (2100 MIHM/yr) with off-gas flow rates of,50-100 sefm and at



the Barnwell plant, which is a retrofit case.  It should be noted that



although the Barnwell plant has been designed so that krypton control



can be applied, it was not designed to minimize the cost of such



krypton control and as a result has a very large off-gas flow, on the



order of 550 acfm (20).  This large (550 scfm) flow is a maximum flow



rate and operating experience may show that lower flow rates are



achievable with minor changes in the shear and dissolving enclosures.



Costs for krypton control and the associated reduction in population



doses and potential health effects are shown in Table 6.0-1.  In



considering averted health effects and man-rem, it was assumed that



the cryogenic system would operate 90% of the time needed at a



decontamination factor of 100 (i.e., 99% removal).  The fully



redundant Barnwell system, however, is assumed to operate 95% of the



tine, also with 99% removal efficiency.  In order to determine the
                                  125

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                           Table 6.0-1

  COST-EFFECTIVENESS OF KRYPTON C01TROL AT FUEL REPROCESSING PLANTS

Plant Design
GSM1RIG DESIGNS ^
50 SCFM
100 SCFM
"BARNW1LL" DESIGNS ^
Partially Redundant
Fully Redundant(c)
Total
Present
Worth
($1,000)

18,200
24,100

38,300
44,600
POPULATION DOSE
AVERTED (man-kilorem)
Whole
Body Gonads Lungs

187 249 374
187 249 374

131 178 267
141 188 282
CQ
4-1
O
Q)
M-l
tf_l
Health EJ
Averted

140
140

100
105

$/MAN-REM
Whole
Body Gonads Lungs

52 26 5
69 35 7

157 77 15
169 85 17

$/H.E.
AVERTED

130,000
170,000

380,000
425,000
(a) 2100 MUM per year (the design capacity of the proposed  Exxon facility,
    which projects an offgas flow rate of 25 scfm.)
(b) 1500 MTHM per year; 550 scfm is the reported maximum offgas  flow rate
    for Banwell (see text)
(c) From Reference 20.
                               126

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fraction of present worth costs spent to avoid population doses,



breakdown of potential health effects given in the previous section



was used.  Thus-the fraction 84/157 was applied to the $18,200,000



present worth cost of the 50 scfn generic design system tQ calculate



the amount Of money spent to avoid whole body dose.  This result was



then used to determine the amount of money spent per man-rem to the



whole body avoided.  It can be seen that the costs per man retn for all



of the systems and organs considered are rather small especially when



compared to the MC's interim value of $1,000/whole body or thyroid



man-rem applicable to light water power reactors (30).
                                   127

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                               REFERENCES
 (1)      OAK RIDGE NATIONAL LABORATORY.   Siting of Fuel Reprocessing
         and Waste Management Facilities,  ORNL-4451 (July 1970).

 (2)      COCHRAN,  J.A.,  et  al..   An Investigation of Airborne Radio-
         active Effluent from an  Operating Nuclear Fuel Reprocessing
         Plant, BRH/NERHL 70-3 (July 1970).

 (3)      GOODE, J.H..   Hot Cell Evaluation of the Release of Tritium
         and Krypton-85 during Processing of ThO - UO Fuels, ORNL-
         3956 (June 1966).

 (4)      DAVIS, J.S.,  AND J.R. MARTIN.   A Cryogenic Approach to Fuel
         Reprocessing  Gaseous Radwaste  Treatment, in "Noble Gases,"
         Stanley,  R.E.,  and Moghissi, A.A., Editors, U.S. Environmental
         Protection Agency, CONF-730915, Las Vegas (September 1973).

 (5)      SCHMAUCH, G.E..  Cryogenic Distillation - An Option for  Off-
         Gas Treatment,  ASME for  presentation at the Winter Annual
         Meeting,  New  York, New York (November 17-22, 1974).

 (6)      FEIBUSH,  A.M..   Cryogenic Distillation, Separation Process for
         Power Reactor Gaseous Radwaste, Airco/BOC Cryogenic Plants
         Corp., Murray Hill, N.J.

 (.7)      THRALL, G.M.  AND D.F. PILMER.   A Cryogenic System for Processing
         Waste Gas From a PWR Generating Station, 19th Annual Meeting of
         the Institute of Environmental Sciences, Anaheim (April  1973).

 (8)      FINNEY, B.C., et  al..  Correlation of Radioactive Waste Treat-
         ment Costs and the Environmental Impact of Waste Effluents in
         the Nuclear Fuel Cycle for Use in Establishing "As Low as Prac-
         ticable"  Guides - Nuclear Fuel Reprocessing, ORNL-TM-4901
         (May 1975).

 (9)      BENDIXSEN, C.K., AND F.O. GERMAN.  Operation of the ICPP Rare
         Gas Recovery  Facility at the Idaho Chemical Processing Plant,
         Idaho Nuclear Corp., IN-1221 (April 19, 1969).

(10)      BENDIXSEN, C..L. AND F.O. GERMAN.   Operation of the ICPP  Rare
         Gas Recovery  Facility During Fiscal Year 1970, Allied Chemical
         Corp., ICP-1001 (October 1971).

(11)      NICHOLS,  J.P.,  AND F.T.  BINFORD.   Status of Noble Gas Removal
         and Disposal, ORNL-TM-3515 (August 1971).

Q.2)      NUCLEAR NEWS.  Vol. 19,  No.  7  (May 1976).
                                   128

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(13}      BUCKHAH,  James A..   Second Supplement to the Direct Testimony
         of James  A.  Buckham,  Barnwell Hearings,  AEG Docket No.  50-332.

(14)      MERRIMAN, J.R. AND  J.H.  PASHLEY.   Engineering Development of an
         Absorption Process  for the Concentration and Collection of
         Krypton and  Xenon,  Union Carbide  K-1770  (March 1969).

(15)      STEPHENSON,  et  al..   Experimental Investigation of the.Removal
         of Krypton and Xenon from Contaminated Gas Streams by:Selective
         Absorption in Fluorocarbon Solvents,  Union Carbide K-rl780
         (August 1970),

(16)      HOGG,  R.M..   New Radwaste Retention System, Nuclear Engineering
         International 17_ (189) (1972).

(17)      FOSTER, B.A. AND D.T. PENCE.  An  Evaluation of High Pressure
         Steel  -Cylinders for -Fission Product Noble Gas Storage,  ..TID-
         4500 (February 1975).

(18)      FEIBUSH,  Arthur. Barnwell Hearing Testimony, pp. 3840-3915,
         IRC Docket No, 50-332, (October 15, 1975).

(19)      BUCKHAM,  James.  Barnwell Hearing Testimony, pp. 3916-4060,
         NEC Docket No. 50-332 (October 15, 1975).

(20)      AFFIDAVIT OF JAMES  A. BUCKHAM.  Submitted with supplemental
         submission of Allied-General Nuclear Services in connection
         with EPA's public hearings March  8-10, 1976 on Environmental
         Radiation Protection Standards for Nuclear .Power Operations
         (April 2, 1976).

(21)      EXXON  NUCLEAR COMPANY, INC.  Nuclear Fuel Recovery and ..Recycling
    i    Center.PSAR, submitted for acceptance review, 1/28/76,  NRG Public
     •i.   Document  Room, Washington, D.C.

(22)      KQVACH, J.L.,  Nuclear Consulting Services, Columbus,  Ohio.
         Technology and Cost Evaluation of Krypton-85 Control for Nuclear
         Fuel Reprocessing Plants, prepared for U.S. Environmental
         Protection Agency,  Office of Radiation Programs, Washington, D.C.
         20460   (August.1976).

(23)      U.S. NUCLEAR REGULATORY COMMISSION.  Regulatory Guide 1.110
         (Issued for  comment):  Cost-Benefit Analysis for Radwaste
         Systems for  tight-Water-Cooled Nuclear Power Reactors,  Office
         of Standards Development, U.S. Nuclear Regulatory Commission,
         Washington,  D.C.  20555 (March 1976).
                                   129

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(24)     ATOMIC INDUSTRIAL FORUM, INC.  Technical Assessment of Specific
         Aspects of EPA Proposed Environmental Radiation Standard for the
         Uranium Fuel Cycle (40 CFR 190) and Its Associated Documentation,
         AIF/NESP-011 (February 1976).

(25)     MACBIA, L.,         G.J., AND HEFFTER, J.L..  Eegional and Global
         Scale Dispersion of Krypton-85 for Population Dose Calculations,
         in Physical Behavior of Radioactive Contaminants, in the Atmosphere,
         International Atomic Energy Agency, Vienna (1974).

(26)     NATIONAL COUNCIL ON RADIATION PROTECTION AND                Krypton-
         85 in the Atmosphere-Accumulation, Biological Significance, and
         Control Technology, Report No. 44 (July 1975).

(27)     U.S. ENVIRONMENTAL PROTECTION AGENCY.  Environmental Analysis of
         the Uranium Fuel Cycle, Part III - Nuclear Fuel Reprocessing, EPA-
         520/9-73-003-D, Office of Radiation Programs, Environmental Pro-
         tection Agency, Washington, D.C.  20460 (October 1973).

(28)     STEPHENSON, M.J., R.S. EBY, J.H. PASHLEY.  Flurocarbon Absorption
         Process for the Recovery of Krypton from the Off-Gas of Fuel Re-
         processing Plants, K-GD-1390, Oak Ridge Gaseous Diffusion Plant,
         Oak Ridge, Tennessee (January 28, 1976).

(29)     NUCLEONICS WEEK.  (February 5, 1976).

(30)     U.S. NUCLEAR REGULATORY COMMISSION.  Opinion of the Commission:
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         Objectives and Limiting Conditions for Operation to Meet the
         Criterion "As Low As Practicable" for Radioactive Material in
         Light-Water-Cooled Nuclear Power Reactor Effluents, Docket No.
         RM-50-2 (May 5, 1975).
                                                       «tu. aramm PRINTIM OFFK& 1971-626-773/910


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