United States Environmental Protection Agency Solid Waste and Emergency Response (5306W) EPA-530-F-00-001f June 2000 www.epa.gov/osw ) Stowe Village Hartford, Connecticut 50% Reduction of Demolition Materials As an alternative to demolition, the Hartford Housing Authority undertook a demonstration project that trained nine public housing residents to deconstruct (hand-dismantle) six public housing units in Stowe Village. Upon completion of the project, the workers had recovered 50% of the materials from the buildings (40% through salvage and 10% through recycling). Project Description I n fall 1998 the Hartford Housing Authority (HHA) tested an alternative to traditional demolition for removing obsolete buildings from the Stowe Village public housing complex. The complex, built in 1953 and located in the northern section of Hartford, Connecticut, comprised 31 residential buildings (598 units) and related support structures. In this pilot project, staff trained public housing residents in deconstruction techniques (hand-dismantling) while removing Building #28, an 8,250-square- foot building containing six housing units. HHA's primary project goal was to extend its Family Reunification and Employment Program, which encourages parents to assume their responsibilities as family members and community residents. Because of this goal, the HHA was the first housing authority to require a deconstruction training program as part of development proposals. The project general contractor, Manafort Brothers, Inc. worked with the HHA, Self-Reliance Inc., and the Laborers' International Union to recruit and train nine public housing residents in deconstruction techniques. The general contractor entered into partnership with the HHA and the nine resident workers to form the Hartford Community Deconstruction Service Company. in materialsforreuse. Prior to building removal, a skilled examiner reviewed and documented all salvageable materials. The crew members of the Deconstruction Service Company then removed the plumbing and electrical fixtures, windows, floors, non-load bearing walls, ceiling, roof rafters, and sub-flooring. Crew members dismantled the windows and aluminum frames, and removed, denailed, trimmed, and stacked all salvageable lumber on site. Then a demolition crew, using heavy equipment, knocked down the outer walls and remaining roof components, and removed the foundation. Deconstruction Materials Collected Recycled metal (copper, aluminum, ferrous); cement, aggregate, wood Salvaged for Reuse lumber (flooring, roof rafters, floor joist, wall studs); cast iron radiators, sinks, aluminum frame windows, bricks ------- workers finally gleaned the piles of rubble to recover usable bricks and wood. When finished, the deconstruction crew had recovered 109 tons of materials from Building #28. The remaining materials were removed by a demolition firm for processing (27 tons) and disposal (136 tons). Costs/Benefits Because the deconstruction of Building #28 was a pilot project that involved training, the cost of deconstructing the building was higher than normal. A great deal of planning and development was necessary to implement the program. The recovery of materials (such as plasterboard Project Summary Date Started October 1998 Date Completed December 1998 Project Square Footage 8,250 Total Waste Generated (Tons) 265.5 Disposed (Tons) 132.8 Total Materials Diverted (Tons) 132.8 Recycled Reused Total Materials Diverted 26.6 106.2 50% Hauling and Disposal Costs ($/ton) $23 Net Deconstruction Costs $72,107 Planning & Development $20,000 Labor ~ $60,400 Hauling and Recycling Fees $617 Disposal Tip Fee $3,083 Materials Sales ($300) MateriabSalvaged ($8,610) Avoided Disposal ($3,083) Net Cost per Square Foot $9 Potential Net Deconsbuction Cost $4,700 Labor $10,000 Hauling and Recycling Fees $600 Disposal Tip Fee $3,100 Miscellaneous $3,000 Materials Sales ($300) MateriabSalvaged ($8,600) Avoided Disposal ($3,100) Potential Net Cost per Square Foot $1 Notes: SRI calculated potential cost and revenue/savings based upon the following assumptions: (1) at least 30% deconstruction of a building equivalent to Building #28 in size, location, and materials composition; (2) the deconstruction performed injoint-venture with an established demolition company; (3) $23 per ton hauling and disposal costs; (4) $600 for hauling and recycling tip fees; (5) miscellaneous costs including 15% of total for overhead, equipment, and cost of sales; and (6) a crew of five fully-trained deconstruction workers receiving wages and benefits of $200 per day. I and small wall studs) for training purposes greatly increased the cost of labor. The one-time planning and development cost ($20,000) included the costs of organizing meetings, training deconstruction workers, and recording and reporting data. Once trained, deconstruction crews working in collaboration with an established demolition 3 firm could deconstruct the same square footage for an estimated $10,000 in labor. This would reduce the labor cost on future deconstruction projects by 83%. Therefore, trained crews could deconstruct buildings of similar square footage and materials composition as Building #28 at a cost of $2 per square foot, $1 less than the general contractor's estimate for traditional demolition. Deconstruction costs of Building #28 were reduced by $300 in revenue from metal recovered for recycling, $8,610 in revenue from sales of salvaged materials, and over $3,000 from avoided hauling and disposal costs. The potential net deconstruction costs on future projects would be reduced to a total of $1 per square foot if these revenues and savings were combined with reduced labor and planning costs. Overall, the project coordinators believe that the Stowe Village Project achieved the HHA's primary goal and proved to be a cost-effective training program. The project coordinators estimated that deconstruction training cost only $5,600 per worker. The industry/government standard cost for training a worker is $15,000. Tips for Replication • Use the request for proposals process to identify a developer and contractor that are experienced with and/or are willing to practice materials recovery. • Use the Laborers' International Union to train workers in materials recovery methods. rew uMing#28atStoweV,llage. • Carefully track all data on materials recovery and communicate the results to all involved parties. • Involve city agencies to gather political and financial support. Client Hartford Housing Authority 475 Flatbush Avenue Hartford, Connecticut 06106 Contact: Greg Lickwola Phone: 860-275-8421 Fax: 860-233-7820 Web site: http://www.hartnet.org Project Manager/ Sustainability Consultant Self-Reliance Inc. (SRI) 2425 18th Street, NW Washington, DC 20009 Contact: Neil Seldman (President) Phone: 202-232-4108 Fax: 202-332-0463 E-mail: ilsr@igc.org Web site: http://www.ilsr.org General Contractor Manafort Brothers, Inc. 414 New Britain Avenue Plainville, Connecticut 06062 Contact: Modesto Rey Phone: 860-229-4853 Fax: 860-747-5299 ------- |