United States Environmental Protection Agency Solid Waste and Emergency Response (5306W) EPA 530-F-97-024 August 1997 &EPA Changed RCRA Generator Status from Large Quantity to Small Quantity Significant reductions in costs Developed Teamwork & Trust Throughout the Base "Don't reinvent the wheel. Recognize that others have done this successfully. Realize that you're not alone out there, and apply others' ideas to your needs" Waste Minimization: Relief from RCRA Large Quantity Generator Status 105th Airlift Wing, New York Air National Guard What is the 105th Airlift Wing? The 105th Airlift Wing is an Air National Guard Base in Newburgh, New York. Work at the base revolves around the enormous C-5 Galaxy, a plane used to transport military personnel and their equip- ment. The Wing uses solvent sinks for cleaning and degreasing the C- 5s. Many different solvents are used at the base, such as PD 680, oil degreasers and defoamers, methyl ethyl ketone, and light paint thin- ners. The Wing also uses several types of detergents that may contain light oils, paraffin waxes, or linseed oil. What Did They Accomplish? The 105th Airlift Wing, formerly regulated under RCRA as a Large Quantity Generator (LQG), has recently achieved the less regulated status of Small Quantity Generator (SQG). Environmental Achievements The group achieved its SQG sta- tus through the acquisition of aque- ous-based parts washers and through elimination of some solvent sinks and downsizing of others. The new parts washing solvents are not hazardous under current regula- tions and output from the washers is 96 to 99% pure steam, alleviating the need for further emission con- trols. Total waste generation is very small, to the point where it is diffi- cult to quantify, but can be estimat- ed at approximately one pound per year of solid waste and three gallons per year of liquid waste. This amount is in contrast to much larger volumes, which Master Sergeant Jan Brown, Chief of Bio-Environmental Engineering Services, could not quantify but classified as "...enor- mous... highly significant." Another major benefit of the program was the development of teamwork and trust between the environmental managers and per- sonnel from throughout the base. Because of the success of these pro- grams, environmental managers have gained credibility, allowing them to continue environmental efforts in other areas. Regulatory Relief Having achieved SQG status, the 105th Airlift Wing enjoys fewer and less stringent reporting and record- keeping requirements. In addition, the 105th Airlift Wing has reduced the use of Emergency Planning and Community Right-to-Know Act ------- Waste Minimization: Relief from RCRA LOG Status 105th Airlift Wing (EPCRA) Section 313 chemicals to the extent that it no longer must submit Form Rs. The reduction in labor hours formerly used to pre- pare Form Rs saves money for the group. The Implementation Process The idea to replace and down- size solvent sinks originated from several sources, including EPA, the Occupational Safety and Health Administration (OSHA), Surgeon General bulletins, the Air Force Center for Environmental Excellence (AFCEE), and EPA-Air Force "Cross Talk" newsletters and conferences. In addition, many ideas originated in house, thanks to a quality initia- tive that motivated personnel. The Hazardous Materials Pollution Prevention (HMP2) Team reduced or eliminated solvents in all areas where they were used. Seven to 15 sinks were eliminated from various functional areas within the base, the smallest being approximately 25 gal- lons and the largest about 300 gal- lons. As part of the process, the Wing purchased new equipment to test oil, Halon, refrigerants, and antifreeze, a reclamation system used to capture airplane de-icing materials, and jet washers to replace the solvent sinks. An engineering company supplied the jet washers, which were, in essence, "glorified dishwashers." The manufacturer installed the washers and trained personnel on their use. Economics: Costs and Payback Waste minimization efforts have resulted in significant reductions in costs that are tracked monthly and reported quarterly to Command. Savings have generated positive feedback from commanding officers. Much of the money saved through waste minimization efforts is returned to the base for uses that include recreation equipment. Hurdles At the program's inception, per- sonnel expressed general skepticism and resistance. However, environ- mental managers welcomed the input of workers and empowered them in project development. As a result, acceptance increased rapidly. Now, Master Sergeant Brown explains, staff members regularly approach him with new waste mini- mization ideas. The 105th Airlift Wing also implemented an electron- ic bulletin board that staff can use to point out base activities that are can- didates for waste minimization. Words to the Wise Master Sergeant Brown recom- mends getting all levels of staff, especially those doing the actual work, involved. "...That's been our success story ... solicit people's ideas, and let them learn by doing ... give them a real stake in the process, as opposed to making a 'token effort' to obtain their involvement. Allowing workers to become key players can be integral to the pro- gram's success." Master Sergeant Brown also cautioned others: "don't reinvent the wheel." He stressed that those beginning programs should recognize that others have done this successfully. Realize that "you're not alone out there," and apply others' ideas to your needs. WASTE MINIMIZATION NATIONAL PLAN For more information about the Waste Minimization National Plan, call (800) 424-9346 or check the World Wide Web at http://www.epa.gov/epaoswer/hazwaste/minimize Reducing IOHCS m Our Ratal's Waste ------- |