S-EPA United States Environmental Protection Agency EPA/540/MR-92/015 November 1992 SUPERFUND INNOVATIVE TECHNOLOGY EVALUATION Demonstration Bulletin So/7 Recycling Treatment Train The Toronto Harbour Commissioners -Introduction: The Toronto Harbour Commissioners (THC) have developed a soil treatment train designed to treat inorganic and organic contaminants in soils. THC has conducted a large-scale dem- onstration of these technologies in an attempt to establish that con- taminated soils at the Toronto Port Industrial District can be treated to attain contaminant levels below the Modified Ontario Ministry of the Environment (MOE) Criteria Levels for Industrial Soils without utilizing incineration processes. This Superfund Innovative Technology Evalua- tion (SITE) of the on-going THC Demonstration was undertaken to provide a consistent basis for comparing these technologies to other technologies evaluated under the SITE program. Technology Description: The THC's treatment train consists of three soil remediation technologies: a soil washing technology, a technology that removes inorganic contamination by chelatbn, and a technology that utilizes chemical and biological treatment to reduce organic contaminants. The process utilizes an attrition soil wash plant to remove relatively uncontaminated coarse soil fractions using mineral processing equip- ment while concentrating the contaminants in a fine slurry which is routed to the appropriate process for further treatment. The wash process includes a trommel washer to remove clean gravel, hydrocyfones to separate the contaminated fines, an attrition scrubber to free fines from sand particles, and a density separator to remove coal and peat from the sand fraction. If only inorganic contaminants are present, the slurry can be treated in the inorganic chelator unit. This process uses an acid leach to free the inorganic contaminant from the fine slurry and them removes the rneta! utilizing solid chelating agent pellets in a patented countercurrent contactor. The metals are recovered by electrowinning from the chelat- ing agent regenerating liquid. Organic removal is accomplished by utilizing a chemical pretreatment of the slurry from the wash plant or the metal removal process and biological treatment in upflow slurry reactors utilizing the bacteria which have developed naturally in the soils being treated. The treatment soil is dewatered utilizing hydrocyclones and transported back to the site from which it was excavated. A process fbw diagram for these processes in a configuration which would be used for soils highly contaminated with organic and inorganic contaminants is shown in Figure 1. Waste Applicability: The technology is designed to reduce organic and inorganic contaminants in soils found at industrial and commercial -sites. The process train approach is'most useful when sites have been" contaminated as a result of multiple uses over a period of time. Typical sites where the process train might be used include refinery and petroleum storage facilities, sites with metal processing and metal recycling histories, and manufactured gas and coal/coke processing and storage sites. The process is less suited to soils with undesirable high inorganic constituents which result from the inherent mineralogy of the soils. Demonstration Results: The THC SITE Demonstration of these technologies took place in the first half of 1992 at a temporary pilot facility constructed at a site within the Toronto Port Industrial District. The sampling associated with this SITE project took place in April and May of 1992 when the pilot unit was processing a soil from a site which has been used for metals finishing and refinery and petroleum storage. Reid characterization of the soils indicated that organic and inorganic treatment would be required. When working quantities of the soil were excavated, it was determined that the metals contamination was very bw and therefore no inorganb processing was required. The sampling and analysis centered on the soil washing and bbbgbal treatment process. The developer did operate the metals removal process during the sampling period in order to complete the processing of the soil from another site where high metals levels were encountered. A modified sampling program for the metals removal process was implemented in the field to provide an engineering assessment of this technology. The project objective was to achieve the Modified MOE Criteria Levels for Clean Soil for Commercial/industrial Sites. An abbreviated list of the criteria which proved important in this study is presented in Table 1. Table 1. Abbreviated MOE Criteria for Commercial/Industrial Site Soils I Oil and Grease 1% \ Naphtfialene S.Qgfcg Benzo(a)pyrene 2.4 mg/kg In additbn, the objectives included an assessment of the removal efficiencies for the various undesirable constituents by the individual processes. Gaseous emissbns from the biotreatment process were also sampled. I Composite samples were collected from all feed and product streams and from process streams where data were required to assess the performance of the processes. Process operating data were accumu- lated to define operating conditions during the Demonstratbn sam- pling. Laboratory activities conducted for the Demonstratbn included i' ,^ Printed on Recycled Paper ------- Sand >63 microns Coal Post Feed Hopper Trommel Washer Soil >6 mm Fine Soil Regenerating Acid Metals Ffgum 1. Simplified process flow diagram. analysis of metals, semh/olatile organic compounds, a number of conventional parameters, and soil physical characteristics. The Demonstration showed that: • Soil washing was effective in producing dean coarse soil fractions and concentrating the contaminants in the fine slurry. Feed .8mg/kg 11 mg/kg 2mg/kg Clean Sand .2 mg/kg 2mg/kg .5 mg/kg Contamincted FineSluny 4 mg/kg 52 mg/kg 10 mg/kg Oil & Grease Naphthalene Benzo (A) Pyrene Thechemicaltreatmentprocess and biological slurry reactors, when operated on a batch basis with a nominal 35 day retention time, achieved at least a 90% reduction in simple PAH compounds such as Naphthalene, but fell just short of the approximately 75% reduc- tion in Benzo(a)pyrene required to achieve the MOE criteria Contaminated Treated Rne Slurry Rne Slurry Naphthalene Benzo (A) Pyrene 52 mg/kg 10 mg/kg <5 mg/kg 2.6 mg/kg • The biological process discharge did not meet the MOE criteria for oil and grease and the process exhibited virtually no removal of this parameter. Thedeveloper believesthatthe high outlet oil and grease values are the result of the analytical extraction of the biomass . developed during the process. • The hydrocydone dewatering device did not achieve significant dewatering. Final process slurries were returned to the excavation site in liquid form. The development of an acceptable dewatering process will require further evaluation of alternative technology. • The metals removal process achieved a removal efficiency fortoxic heavy metals such as copper, lead, mercury and nickel of approxi- mately 70%. • The metals removal process equipment and chelating agent were fouled by free oil and grease contamination; forcing the curtailment ofsamplingprematurely.Thisestablishesalimitatfonforthistechnol- ogy since biological treatment or physical separation of oil and grease will be required to avoid such fouling. An Application Analysis Report and a Technical Evaluation Report describing the complete Demonstratfon will be available in the Spring of 1993. For Further Information: EPA Project Manager Teri Richardson U.S. EPA Risk Reduction Engineering Laboratory 26 West Martin Luther King Drive Cincinnati, OH 45268 (513) 569-7949 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati, OH 45268 Official Business Penalty for Private Use $300 BULK RATE POSTAGE & FEES PAID EPA PERMIT No. G-35 EPA/540/MR-92/015 ------- |