S-EPA
                                       United States
                                       Environmental Protection
                                       Agency
                   EPA/540/MR-92/015
                   November 1992
                                       SUPERFUND INNOVATIVE
                                       TECHNOLOGY EVALUATION
                                       Demonstration  Bulletin

                                      So/7 Recycling Treatment Train

                                      The Toronto Harbour Commissioners
-Introduction:  The Toronto Harbour Commissioners (THC) have
 developed a soil treatment train designed to treat  inorganic and
 organic contaminants in soils. THC has conducted a large-scale dem-
 onstration of these technologies in an attempt to establish that con-
 taminated soils at the Toronto Port Industrial District can be treated to
 attain contaminant levels below the  Modified  Ontario  Ministry of the
 Environment (MOE) Criteria Levels for Industrial Soils without utilizing
 incineration processes. This Superfund Innovative Technology Evalua-
 tion (SITE) of the on-going THC Demonstration was undertaken to
 provide a consistent basis for comparing these technologies to other
 technologies evaluated under the SITE program.

 Technology Description: The THC's treatment train consists of
 three soil remediation technologies: a soil washing  technology, a
 technology that removes inorganic contamination by chelatbn, and a
 technology that utilizes chemical and biological treatment to reduce
 organic contaminants.

 The process utilizes an attrition soil  wash plant to remove relatively
 uncontaminated coarse soil fractions using mineral processing equip-
 ment while concentrating the contaminants in a fine slurry which is
 routed to the  appropriate process  for further treatment. The wash
 process includes a trommel  washer to remove  clean  gravel,
 hydrocyfones to separate the contaminated fines, an attrition scrubber
 to free fines from sand particles, and a density separator to remove
 coal and peat from the sand fraction.

 If only inorganic contaminants are present, the  slurry can be treated in
 the inorganic chelator unit. This process uses an acid leach to free the
 inorganic contaminant from the fine slurry and them removes the rneta!
 utilizing solid chelating agent pellets in a patented  countercurrent
 contactor. The metals are recovered by electrowinning from the chelat-
 ing agent regenerating liquid.

 Organic removal is accomplished by  utilizing a chemical pretreatment
 of the slurry from the wash plant or the metal removal process and
 biological treatment in upflow slurry reactors utilizing the bacteria which
 have developed naturally in the soils being treated. The treatment soil
 is dewatered utilizing hydrocyclones and transported back to the site
 from which it was excavated.

 A process fbw diagram for these processes in a configuration which
 would be used for soils highly contaminated with organic and inorganic
 contaminants is shown in Figure 1.

 Waste Applicability: The technology is designed to reduce organic
 and inorganic contaminants in soils found at industrial and commercial
-sites. The process train approach is'most useful when sites have been"
 contaminated as a result of multiple uses over a period of time. Typical
 sites where the process  train might be used include refinery and
 petroleum  storage facilities,  sites with metal processing  and metal
 recycling histories,  and manufactured gas and coal/coke processing
 and storage sites. The process is less suited to soils with undesirable
 high inorganic constituents which result from  the inherent mineralogy
 of the soils.

 Demonstration Results:  The THC SITE Demonstration of these
 technologies took place in the first half of 1992 at a temporary pilot
 facility constructed at a site within the Toronto Port Industrial District.
 The sampling associated with this SITE project took place in April and
 May of 1992 when the pilot unit was processing a soil from a site which
 has been used for metals finishing and refinery and petroleum storage.
 Reid characterization of the soils indicated that organic and inorganic
 treatment would be required. When working quantities of the soil were
 excavated, it was determined that the metals contamination was very
 bw and therefore no inorganb processing was required. The sampling
 and analysis centered on the soil washing and bbbgbal treatment
 process. The developer did operate the metals removal process during
 the sampling period in order to complete the processing of the soil from
 another site where high metals levels were encountered. A  modified
 sampling program for the metals removal process was implemented in
 the field to provide an engineering assessment of this technology.

 The project objective was to achieve the Modified MOE Criteria Levels
 for Clean Soil for Commercial/industrial Sites. An abbreviated list of the
 criteria which proved important in this study is presented in Table 1.

 Table 1. Abbreviated MOE Criteria for Commercial/Industrial Site Soils

       I  Oil and Grease      1%
      \  Naphtfialene      S.Qgfcg
         Benzo(a)pyrene    2.4 mg/kg

 In additbn, the objectives included  an assessment of the  removal
 efficiencies for the various undesirable constituents by the individual
 processes. Gaseous emissbns from the biotreatment process were
 also sampled.
       I
 Composite samples were collected from all feed and product streams
 and from process streams where data were required to assess the
 performance of the processes. Process operating data were accumu-
 lated to define operating conditions  during the Demonstratbn sam-
 pling. Laboratory activities  conducted for the  Demonstratbn  included
       i'
                                                                                                 ,^ Printed on Recycled Paper

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   Sand
 >63 microns
       Coal Post
Feed
Hopper


Trommel
Washer
Soil >6 mm
                                                    Fine Soil
   Regenerating
      Acid
                                Metals

 Ffgum 1.  Simplified process flow diagram.

analysis of metals, semh/olatile organic compounds, a number of
conventional parameters, and soil physical characteristics.

The Demonstration showed that:

  • Soil washing was effective in producing dean coarse soil fractions
    and concentrating the contaminants in the fine slurry.
Feed
.8mg/kg
11 mg/kg
2mg/kg
Clean Sand
.2 mg/kg
2mg/kg
.5 mg/kg
Contamincted
FineSluny
4 mg/kg
52 mg/kg
10 mg/kg
                                                                      Oil & Grease
                                                                      Naphthalene
                                                                      Benzo (A) Pyrene

                                                                      Thechemicaltreatmentprocess and biological slurry reactors, when
                                                                      operated on a batch basis with a nominal 35 day retention time,
                                                                      achieved at least a 90% reduction in simple PAH compounds such
                                                                      as Naphthalene, but fell just short of the approximately 75% reduc-
                                                                      tion in Benzo(a)pyrene required to achieve the MOE criteria
                                                                                           Contaminated            Treated
                                                                                             Rne Slurry           Rne Slurry
                                                                     Naphthalene
                                                                     Benzo (A) Pyrene
                                         52 mg/kg
                                         10 mg/kg
<5 mg/kg
2.6 mg/kg
               • The biological process discharge did not meet the MOE criteria for
                 oil and grease and the process exhibited virtually no removal of this
                 parameter. Thedeveloper believesthatthe high outlet oil and grease
                 values are the result of the analytical extraction of the biomass
                . developed during the process.
               • The hydrocydone dewatering device did not achieve significant
                 dewatering. Final process slurries were returned to the excavation
                 site in liquid form. The development of an acceptable dewatering
                 process will require further evaluation of alternative technology.
               • The metals removal process achieved a removal efficiency fortoxic
                 heavy metals such as copper, lead, mercury and nickel of approxi-
                 mately 70%.
               • The metals removal process equipment and chelating agent were
                 fouled by free oil and grease contamination; forcing the curtailment
                 ofsamplingprematurely.Thisestablishesalimitatfonforthistechnol-
                 ogy since biological treatment or physical separation  of oil and
                 grease will be required to avoid such fouling.

             An Application Analysis Report and a Technical Evaluation Report
             describing the complete  Demonstratfon will be available in the Spring
             of 1993.

             For Further Information:
             EPA Project Manager
             Teri Richardson
             U.S. EPA Risk Reduction Engineering  Laboratory
             26 West Martin Luther King Drive
             Cincinnati, OH  45268
             (513) 569-7949
     United States
     Environmental Protection Agency
     Center for Environmental Research Information
     Cincinnati, OH 45268

     Official Business
     Penalty for Private Use
     $300
                                                  BULK RATE
                                            POSTAGE & FEES PAID
                                                      EPA
                                               PERMIT No. G-35
     EPA/540/MR-92/015

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