vxEPA
                           United States
                           Environmental Protection
                           Agency
                         Office of       I
                         Research and Development
                         Cincinnati. OH 45268
EPA/540/R-94/507a
August 1994
SITE Technology Capsule
Clean  Berkshires,,  Inc.
Thermal  Desorp tion System
 Introduction

    In 1980, the U.S. Congress passed the Comprehen-
 sive Environmental Response, Compensation, and Liabil-
 ity Act (CERCLA). also known as Superfund. CERCLA Is
 committed to protecting human health and the environ-
 ment from the dangers posed by uncontrolled hazard-
 ous waste sites. CERCLA was subsequently amended by
 the Superfund Amendments and Reauthorizatlon Act
 (SARA) In 1986. emphasizing long-tean effectiveness and
 permanent remedies at Superfund sites. SARA also en-
 courages  the use of alternative treatment or resource
 recovery technologies to the maximum extent possible
 to achieve these goals.

    State and federal agencies as well as private parties
 are now exploring a growing number of innovative tech-
 nologies for treating hazardous wastes. The sites on the
 National Priorities List total over 1,200 and comprise a
 broad spectrum of physical, chemical, and environmen-
 tal conditions requiring varying types of remedial re-
 sponses. The U.S. Environmental Protection Agency (EPA)
 is leading the effort to define policy, technical, and
 Information Issues related to developing and applying
 new remediation techniques  at Superfund sites. One
 such EPA initiative Is the Superfund Innovative Technol-
 ogy Evaluation (SITE) Program, which was established to
 accelerate development, demonstration, and use of In-
 novative technologies for site cleanups. To disseminate
 information on the latest technologies, EPA created SITE
Technology Capsules. These concise documents are de-
signed to help EPA remedial project managers, EPA on-
scene coordinators, contractors, and other site cleanup
managers understand the types of data and site char-
acteristics needed to effectively evaluate a technology's
potential for cleaning up Superfund sites.

   Thfe Capsule provides Information on the Clean Berk-
shires, Inc. (CBI), now renamed Max/million Technolo-
                        gies, Inc., Thermal Desorption System (TDS), a technol-
                        ogy developed to remove organic compounds from
                        soil. The CBI TDS was evaluated under EPA's SITE Pro-
                        gram In November/December 1993 at a former manu-
                        factured gas  plant (MGP)  site  where soils are
                        contaminated primarily with coal coking by-products.
                        Information In this Capsule emphasizes specific site char-
                        acteristics and resullls from the SITE Demonstration Test.
                        Additional results including TDS performance at a soil
                        recycling site In western Massachusetts were provided
                        by CBI and  are summarized In the Technology Status
                        section. This Capsule; contains the following information:

                           • Abstract
                           • Technology Description
                           • Technology.Appllcability
                           • Technology Limitations
                           • Process Residuals
                           • Site Requirements
                           • Performance Data
                           • Technology Status
                           • Source of Further Information

                       Abstract        |

                          The thermal desorption process devised by CBI uses
                       standard rotary kiln technology to remove organic con-
                       taminants from excavated solid wastes. The process works
                       by vaporizing and Isolating the constituents In  a gas
                       stream and then deistroying them In a high-efficiency
                       afterburner. The  processed solids are either reused or
                       disposed of as nonhcizardous, depending on applicable
                       regulations.

                          The CBI TDS was evaluated under the SfTE Program
                       at the  Niagara  Mohawk Power Corporation's
                       Remediation Technologies Demonstration Facility at Har-
                       bor Point In Utica, New York. Harbor Point Is the site of a
                       former manufactured gas plant and has been contami-
                                 SUPERFUND INNOVATIVE
                                 TECHNOLOGY EVALUATION
                                                                         Printed on Recycled Paper

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noted with coal coking by-producfe. The list of primary
contaminants Include: benzene, toluene, ethylbenzene,
and xytene (BTEX), polynuctear aromatic hydrocarbons
(PAHs), ferrteyanlde compounds, arsenic and lead. Four
different types of MGP soBd wastes were tested: (1) coke
plant residuals; (2) purifier bed wastes; (3) water gas plant
residuals; and (4) Uttea Terminal Harbor sediments. The
Demonstration Test took place between November 15
and December 13,1993.

    Results from the SITE Demonstration are summarized
below:

  • TheCBITDSachleveddestTUcttonarriremovaleffiden-
    des (DREs) of 99.99% or greater In all 12 runs using total
    xylenes as a volatfle principal organic hazardous con-
    stituent (POHC).

  • DREsof 99.99% or greater were achieved In 11 of 12 runs
    using naphthalene as a semlvolatile POHC.

  • Average concentrations for critical pollutants In  pro-
    cessed solids were (estimated) 0.066 mg/kg total BTEX;
    12.4 mg/kg total PAHs; and 5.4 mg/kg total cyanide.

  • TheCBITDSshowed good operating stability. The range
    for critical operating parameters was as follows: feed
    rate, 16 to 22 tons/hr; kBn soU exit temperature, 620 to
    860°F; afterburner temperature. 1.810 to 1,8200F;  and
    afterburner residence time. 0.82 to 0.87 seconds.

  • Comparison of the dry weight basis concentration of
    pollutants In the feed and processed solids shows the
    following  average removal efficiencies: (estimated)
    99.7% total  BTEX- 98.6% total PAHs; and 97.5% total
    cyanides.

  • Although  stack emissions were generally In compli-
    ance with applicable standards, data show sulfur diox-
    ide emissions were weH above statutory limits since the
    TDS was operating without any air pollution equipment
    designed for scrubbing.

    The CBI TDS technology was evaluated based on the
seven technical criteria used for decision making In the
Superfund feasibility study (FS) process. Results of the evalu-
ation are summarized In Table 1.

Technology Description

    In general, thermal desorption Is an ex-situ physical
separation technique that transfers contaminants from
soil and water to the gas phase. The process uses heat to
rabe the temperature of organic contaminants enough
to volatilize and separate them from a bed of contami-
nated soBd waste. Temperatures are controlled to  pre-
vent widespread combustion since Incineration Is not the
desired result. The volatilized organic contaminants can
be captured by condensation or adsorption, or destroyed
by using an offgas combustion chamber.

    The  CBI TDS Is a dlrect-flred, co-current thermal
desorber based on standard rotary kHn technology. It Is a
process which Is composed of three different operations:
feed preparation,  contaminant volatilization, and gas
treatment.

    Feed preparation begins with a sequence consisting
of  crushing, shredding, and screening to  reduce maxi-
mum parttcfe size to 3/4-in. The material is then blended
by using a front-end loader to repeatedly fold the mate-
rial onto itself as a precaution against pockets of high
BTU content soH and to distribute moisture evenly. This
step Is Important since It helps protect the system from
thermal shocks caused by oily  "hot spots' In the waste.
The prepared material Is then placed Into feed surge bins
and fed Into the kiln through a two-stage conveyor belt
system.

    Contaminant volatilization begins after the prepared
feed material enters the kiln. The soil temperature is In-
creased up to ~800°F through contact with an air stream
heated by  a natural  gas burner  located at the kiln's
entrance. The  kiln Is equipped with specially designed
flights that lift and veil the soil,  exposing greater surface
area to  the hot gases. Improving  volatilization.  Treated
soil exits the kiln and enters a pug mill which combines
the material with solid  residuals from the gas treatment
sequence to form a consolidated processed solids stream.
Water recycled from the quench tower is added at this
time to cool the processed solids and control fugitive
dust emissions. The solids are deposited onto a discharge
conveyor and stockpiled.

    Gas treatment begins when the kiln offgas, now filled
with volatilized contaminants and entrained partlculate,
enters a multi-stage treatment sequence. Kiln offgases
are first drawn through a cyclone to remove coarse
partlculate matter. The gases then enter a high-efficiency,
natural gas-flred afterburner which combusts organic con-
stituents at temperatures up to ~1,800°F. A quench  tower
cools the combustion gases by passing them through a
highly atomized water mist. The cooled gas stream then
enters a baghouse to remove fine-sized filterable particu-
late. If any acid levels are high enough to Impact air
quality standards, a scrubber  could be  added at this
point In the treatment sequence. Treated gases exit the
system through a 75-ft high stack. Solid residuals from gas
treatment are  transferred by a screw auger to the pug
mill and are combined with the treated soil from the kiln.

    The  TDS layout Is  flexible  and facilitates the rear-
rangement or addition of process equipment, as required.
This permits CBI to customize operations  based on site-
specific combinations of media and pollutants. Rgure 1 Is
a schematic diagram of the CBI TDS unit as configured
for the SITE Demonstration Test. The TDS Is transportable
and Is monitored and controlled by a computer-based
data acquisition system.

Technology Applicability

    In general, the CBI TDS can be applied at any site
where the  following conditions exist: the target waste
can be excavated or dredged readily  tor processing,
target pollutants are amenable to desorption at kiln tem-
peratures with a capacity between 600 and 1,100°F, and
gas phase contaminants can be destroyed In an after-
burner at temperatures of 2.000°F or less.

    CBI  states that the TDS Is capable  of handling a
variety of solid waste types Including soil,  sediment, and,
sludge. Within each solid waste type, the unit accepts a
range of particle sizes, from granular to silly clays.  In the
SITE Demonstration Test, large chunks of debris were pul-
verized until the maximum particle size was reduced to
3/4-ln. and were then combined with other feed materi-
als tor routine treatment. CBI claims that soil containing
large proportions of silt or dense clay-like  hardpan, tradl-

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      r, Evaluation Criteria tor the CBITDS
'
Criteria
Overall Protection
of Human Health
and the
Environment
Provides both short-
and long-term protec-
tion by permanently
eliminating contami-
nants in soil.
Process controls
reduce any unac-
ceptable short-
term or cross media
impacts.



Complisnca with
Federal ARAfts1
May require
compliance with
RCRA treatment,
storage, and land
disposal regulations.
Feed preparation,
and operation ot
treatment unit may
require compliance
with State and
ARARs.
Emission controls
are needed to
ensure compli-
ance with air
quality standards.


f'^'1-.-
Long-Term ,'.!»','-
Effectiveness and
Performance '
Effectively separates
organic contamination
from soil, and
destroys organics
in afterburner.
Involves well demon-
strated technique for
removal of
contaminants.
Involves some
residuals treatment
or disposal.
Metal bearing
wastes not effect-
ively treated.

Reduction of
Toxicity. UooOty,
or Volume
Through
Treatment
Significantly
reduces taddty,
mobility, and vol-
ume or son contam-
inants through
treatment
Does not produce
any intermediates
of greater toxicity
as a result of
treatment
Treatment is
permanent.


Short-Twin
Effectiveness
Requires measures
to protect wofkers
and community dur-
ing excavation, han-
dling, and tre.ttmont
High throughout
rates of technology
can reduce oweraS
time for
remedial action.



Implementability Cost
Thosystemhas $7S-19onon
on^neemctency (which is highly
ofSO-90%. dependenton
sitecharac- *
toristics)
Utility require-
ments are limited
to water, electricity,
and natural gas
or fuel oil.
Technology
performance
monitored by
computer data
acquisition
system.
Thermal technol-
ogies historically
have had trouble
gaining commun-
ity acceptance.

 •ARARs • Applicable or Relevant and Appropriate Requirements.
 tionally a problem for other treatment technologies, have
 been processed successfully by the TDS.

    The CBI TDS was designed to remove volatile organic
 compounds (VOCs), semlvolatlle organic  compounds
 (SVOCs), and total petroleum hydrocarbons (TPHs). During
 the Demonstration Test, the CBI TDS removed VOCs such
 as BTEX; SVOCs such as naphthalene, phenanthrene,
 chrvsene, benzo(a)pyren©, and other PAHs; and organo-
 metalllc ferricyanlde complexes. CBI claims that other full-
 scale TDS  operations have been  used to treat TPHs
 including gasoline and  fuel  oils such as No. 2 oil. dies©!
 fuel, kerosene, and. jet fuel.

    The CBI TDS does have some limitations with respect
 to the characteristics of wastes it can treat (see Technol-
 ogy  Limitations), and, the process does generate some
 residuals that require further treatment (see Process Re-
 siduals). As such, the technology should not be consid-
 ered entirely stand-atone.

 Technology Limitations

   Contaminated feed materials must have a minimum
 solids content of 60% to facilitate materials handling op-
 erations. It should be noted that a high moisture content
 may reduce throughput only If  burner capacity Is ex-
 ceeded. As feed material passes through the kiln, energy
 is first consumed to  heat and vaporize moisture. Signifi-
 cant contaminant volatilization cannot begin until most of
 the moisture is driven from the feed material. In order to
 restore desorber throughput, higher burner firing rates or
the addition of a separate dewatering step may be re-
quired. During the SITE Demonstration, high moisture con-
tent feed materials did not appear to have an impact on
desorber performance.
    CBI advises that the unit has a waste heat value
 upper limit of approximately 300 Btus/lb. The limit was a
 conservative estimate designed to ensure temperature
 stability throughout tt-ie system. However, actual condi-
 tions during testing introduced waste with heat values in
 excess of 3.000 Btus/lb. For MGP wastes, the major sources
 of elevated healing value are oily manufactured gas by-
 products and  wood chips from purifier beds, an  out-
 dated stack gas scrubbing process. Waste blending or
 homogenlzation Is highly recommended as a  means to
 evenly distribute both moisture and Btu content.

    Various compounds containing sulfur and cyanide
 are common In MGP wastes and when treated with this
 system become a potential source of air  pollution. A
 caustic scrubber may be required to capture  the com-
 bustion products of these compounds If sulfur  and  cya-
 nide levels are high enough to exceed health and safety
 or applicable air quality standards.

    Treatment of wastes contaminated primarily with ha-
 logenated hydrocarbons can be accomplished with the
 addition of air pollution control equipment since system
 temperatures are above the condensation point,  pre-
 venting corrosion of mponents.  Metals that are not
 partlcutariy volatile are not likely be treated effectively by
 the TDS. If there Is a need to reduce metals concentra-
 tion, a separate pre- or post-treatment step will be re-
 quired. Plastic materials are not recommended for
 treatment by this process since their decomposition prod-
 ucts could cause plugging or foul surfaces.

 Process Residuals

   The CBI TDS was designed to minimize waste streams
by combining or recycling Internal process streams wher-

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   Prepared
   food soils
      r
                  Kiln
   Natural
    gas
                                                                                                 To atmosphe

                                                                                                      I
                                               d
                                               Stack
         Gas streams
         Natural gas streams

         SottdAvater streams
                                        Pugmill
    Processed solids
     stockpile area
                                                                                              Municipal
                                                                                               water
                           Make-up
                             water
                             tank
Figure 1. CBI thermal desorption system.
ever posstofe. For example, excess water from the quench
tower Is recycled In the system to control fugitive dust
emissions. As a result of Its design, the TDS generates three
residual streams: (1) screened debris rejects, (2) processed
solids, and. (3) stack gases.

    Screened  debris rejects  for the Demonstration Test
consisted primarily of a taw volume of metal scraps, over-
sized wood pieces, and,  articles of plastic. These Items
are currently stockpiled onsfte. Other screened debris were
pulverized and combined with feed material for routine
treatment.

    Internal solid residual streams generated by the TDS
are combined to create a single consolidated processed
solids stream. The stream consists of parflculate removed
from the gas  treatment sequence and Win solids. The
processed solids are not derived from Resource Conser-
vation and Recovery Act (RCRA) listed wastes and do not
exhibit characteristics  of hazardous waste as defined In
40 CFR 261. Preliminary results show that the processed
solids have met special site-specific treatment standards
and are currently stockpiled onslte awaiting use as back-
fill In future Harbor Point projects.

    Stack gas emissions from the TDS were subject to a
number of standards  during the Demonstration Test In-
cluding: 40 CFR 50. National Ambient Air Quality Stan-
dards  (NAAQS); Title  6 New  York Codes, Rules and
Regulations (NYCRR) Part 257, Air Quayty Standards; and
New York State Department of Environmental Conserva-
tion (NYSDEC) Air Guide 1, Guidelines for the Control of
Toxic Ambient Air Contaminants. Results from the Demon-
stration Test show lhat average sulfur dioxide emissions
were above NYSDEC standards for each MGP waste type
tested. The addition of a caustic scrubber would be re-
quired for full-scale remediation at this site.

Site Requirements

    CBI TDS equipment transportation requirements con-
sist of 15 to 20 legal and oversized truck loads of equip-
ment. Oversized loads requiring permits include: feed bins,
kiln, cyclone, afterburner, afterburner stack base, quench
top, quench bottom, and, baghouse. For remote sites,
access roads will be necessary for equipment transport.
Once onsite, the TDS can be fully operational In approxi-
mately 1 mo, depending on weather conditions and avail-
ability of necessary facilities, equipment, utilities, and
supplies.  The major  components of the system are de-
signed to be off-loaded directly Into place. If a suitably
constructed floor space is not available, then, at a mini-
mum, concrete footers will be required to support system
components at several key locations. Once assembled,
the entire system has a footprint measuring 100 x  150 ft
(exclusive of materials handling and decontamination
areas). For standard operations, the system requires a
crew of 6 to 8  people. After treatment te completed the
system can be  demobilized and moved offslte within one
mo.

    Utility requirements for the CBI TDS are electricity.
water, and natural gas. The TDS requires a three-phase
transformer with 1000-ampere. 480-volt service. The fol-
lowing quantities of utilities were used (/ton of soil treated)
during the Demonstration Test: water, 320 gal; electricity.

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 18.3 kllowatt-hr; and natural gas. 0.16 to 0.424 million Btus
' (based on 1500 to 4000 SCF/ton).
    •  Match emissions data against New York State Air
       Gulde-1 Toxic Air Contaminants Standards.
     Excavation of one waste type, water gas plant re-
 siduals, was accomplished In a prefabricated, fully-en-
 closed, mechanically-ventilated, temporary structure. The
 enclosed structure was necessary due to the high level of
 malodorous volatile compounds In the waste and the
 proximity of the excavation pit to the surrounding com-
 munity. Dredging of harbor sediments required construc-
 tion of a sheetplle excavation cell and Installation of a silt
 curtain to decrease 1he potential for harm to the aquatic
 environment. The need  for specialized facilities such as
 these Is site specific.

     A method to store waste materials prepared for treat-
 ment may also be necessary. Storage  capacity will de-
 pend on waste volume. During the Demonstration Test,
 several prefabricated structures were used to house pre-
 pared feed materials prior to treatment. The structures
 averted a rain runoff problem and prevented windy con-
 ditions from creating a dust hazard. Storage should also
 be provided to hold  the processed materials until they
 have been tested to determine their  acceptability for
 disposal or reuse.

     Onsite analytical equipment capable of determining
 the residual concentration of organic compounds In feed
 and treated materials can provide quick-turnaround In-
 formation on TDS performance. Such equipment and fa-
 cilities were utilized during the Demonstration Test.

 Performance Data

     The performance of the CBI TDS was evaluated on
 four types of MGP solid wastes. These were: (1) coke plant
 residuals; (2) purifier bed wastes; (3) sediments from the
 Utica Terminal Harbor; and (4) water gas plant residuals.
 The four waste lypes were selected because they repre-
 sent waste iypes commonly found at each of the esti-
 mated 3,000 former MGP sites located across the nation.
 Maximum pollutant concentrations were 320 mg/kg BTEX;
 4/420 mg/kg total PAHs; 1,120 mg/kg total cyanide; 60
 mg/kg arsenic; and 320 mg/kg lead.

     Three 4-hr replicate runs were conducted for each
 waste type. For each run, samples were collected  from
 the feed soil, processed solids, cyclone solids, baghous©
 solids, quench water. Intake water, and, stack gases.
 Samples were analyzed for PAHs, BTEX, cyanide, and
 metals. Feed soil samples  were also analyzed for other
 physical and chemical parameters.

     Performance criteria established for the Demonstra-
 tion Test Included the following:

     • •  Compare actual DREs against standard of 99.99%.

     •  Determine concentration of total PAHs. total BTEX,
        and total cyanide In 1he processed solids stream.

     •  Evaluate thestabllityof targetedoperating param-
        eters.

     •  Calculate removal efficiencies fortotal PAHs, BTEX,
        and total cyanide.

     •  Ascertain whether particutate emissions are within
        limits established by New York State.
    Predemonstratioh sampling and analysis showed that
each of the four waste types would require spiking in
order to provide pollutant concentrations that were con-
sistent and sufficient to evaluate the DRE performance
criterion. A volatile compound 
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    Removal efficiencies for BTEX, PAHs, and cyanide
were determined by comparing the dry weight concen-
tration of pollutants In the native feed soil and the pro-
cessed solids.  Average removal efficiencies were:
(estimated) 99.7%. total BTEX; 98.6%. total PAHs; and 97.5%.
total cyanides. If the spBdng levels were considered, these
reductions would be greater. Removal efficiencies are
summarized In Table 3. Total  BTEX, total PAHs. and total
cyanide concentrations In feed sol and processed soBds
are Illustrated In Figures 2 through 4.

    Particulate  emissions  from  the unit  are subject to
limits established In 6 NYCRR Part 212: General Process
Emissions Source. For all! 2 runs, partlculate emissions met
the applicable  State emission  limit of 0.050  grains/dry
standard cubic  foot (gr/dsft3) corrected to 7% oxygen.

    The NYSDEC requires a toxic ambient air quality Im-
pact analysis for all new or modified sources of air con-
taminants regulated under 6 NYCRR Part 212. The analysis,
which  Is  described In New York Air Gulde-1, was con-
ducted to predict the point of maximum concentration.
A standard point source method was used to predict the
site of maximum Impact. As a conservative and simple
approximation,  the effective  stack height was assumed
to be the physical  stack height. Building cavity Impacts
were not considered because emissions are confined to
onslte receptors. Worst-case annual and short-term am-
bient Impacts were calculated for all toxic emissions emit-
ted from the TDS  then compared to the  appropriate
guldeflne concentration to assess the acceptability of
the source. For all air contaminants but one, the pre-
dicted worst-case Impact was less than the concentra-
tion Bsted In the New York Air Guide 1. Arsenic emissions
exceeded  the  annual guideline  concentration during
coke plant waste treatment  runs, and both the annual
and short-term guideline concentrations were exceeded
during purifier bed wastes treatment runs. Since this basic
screening analysis  showed a higher than  acceptable
Impact,  a  more refined  air  quality analysis should be
T*bto2. Destruction and Removal Efficiences
Tables. Input/OutputSolids Concentrations and Removal Efficiencies
Waste Type
Goto Plant


Purifier Wastes


Harbor Sediments


Water GMS Plant


Run
1
2
3
1
2
3
1
2
3
1
2
3
ORE Total
Xylensa
99.990%
99.994
> 99.9992
99.993
99.997
99.998
99.994
99.997
99.997
99.998
99.998
99.998
ORE
Naphthalene
99.998%
99.998
99.998
99.998
99.9992
99.9990
> 99.997
> 99.997
99.9996
99.97
99.998
99.9997
Waste Type
              Processed
  Food Soil        Solids      Removal
Concentration   Concentration   Efficiency
  (Mgfcg)       (mgJkg)       (%)
                       BTEX
Coke Plant
Purifier Wastes
Harbor Sediments
Water Gas Plant
Average
13
15
81
320

0.056
0.071
0.065
0.073
'
99.6
99.6
99.9
99.8
99.7
                       PAHs
Coke Plant
Purifier Wastes
Harbor Sediments
Water Gas Plant
Average
320
1040
1620
4420

13
5.1
5.5
26

95.9
99.5
99.7
99.4
98.6
                    Total Cyanides
Coke Plant            730        21
Purifier Wastes        1120         0.24
Harbor Sediments       9.3         0.23
Water Gas Plant        4.3         0.2
Average
                           97.1

                           99.9

                           97.5

                           95.4

                           97.5
conducted to accurately predict the site of maximum
concentration.

    It should  be noted that metal  emissions. Including-
arsenic, would vary depending on such factors as input
concentration, metals species, waste matrix, organic con-
stituents and chlorine content. Emission estimates for other
waste streams treated by the TDS cannot be extrapo-
lated from the demonstration results and site-specific cal-
culations would  need to be performed to determine
ambient Impacts. Upon examination of these ambient
impacts,  operating  temperature, air pollution control
equipment operating parameters, and, waste stream char-
acteristics need to be analyzed to determine how best to
control metal emissions.

    A continuous emissions monitor  (CEM) was used to
measure oxygen (Oj), carbon dioxide (CO,), carbon mon-
oxide (CO), hydrocarbons, nitrogen oxides (NOx). and,
sulfur dioxide (SO,).  NYSDEC currently  has no emission
limits for any  of  these pollutants except  SO,. The CEM
recorded levels of SO, above regulatory standards during
all runs. Because of tne short duration of the Demonstra-
tion Test, NYSDEC allowed the system to operate without
a scrubber. However, NYSDEC would require a scrubber
to control SO, emissions If the CBI TDS was selected to
remediate this site. Stack emissions are summarized  in
Tables.

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 Tablo 4, Average Targeted Operating Parameters
Parameter
Feed Rate (tons/hr)
Kiln Exit
Temperature (°F)
Afterburner Exit
Temperature (°F)
Afterburner Residence
Time (seconds)
Coke Plant
18
620
1810
0.86
Table S. Average Stack Emisssions Data
Particulate
Lead
Arsenic
CO*
Total Hydrocarbons'
NOX'
Spg*
gr/dsff
Ib/hr
ftg/m3
Ib/hr
ftg/m3
IbAir
ppm
Ib/hr
ppm
Ib/hr
ppm
Ib/hr
ppm
Ib/hr
Purifier Wastes
£•:• .
860
1810
0.87
Coke Plant
0.025
2.66
17.0
0.0011
10.7
0.0007
<1
<0.1
6
0.7
88
10.8
125
21.4
Harbor Sediments
:; 16
780
1810
0.82
Purifier Wastes
0.026
3.18
76.5
V.0047
39.2
0.0024
3
0.2
1
0.1
91
10.5
1020
165
\ Water Gas Plant
; 1G
820
i 1820
0.84
i
i
i
i
i
Harbor Sediments
\ 0.042
\ 5.46
| 13.4
| 0.0009
5.7
i 0.0004
<1
<0.1
<1
! 
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f
I

8
        350
        300
        250
        200
 150
        100
         50
                           Feed Soil
                     Coke
                     plant
                                        Processed solids
                                    Purifier
                                    wastes
                   Harbor
                 sediments
  Water
gas plant
FJguro 2, Average BTEX concentrations in feed soil and processed solids.
 1
4500


4000


3500


3000


2500


2000


 1500


 1000


  500


    0
                            Feed Soil
Processed solids
                                          1040
               -   320
                      Coke
                      plant
                                     Purifier
                                     wastes
                    Harbor
                  sediments
  Water
 gas plant
 Rgun 3. Average PAH concentrations in feed soil and processed solids.

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                                      1120
                                                         H| Feed soil           I

                                                         E^a Processed solids     I
                                                                               0.2
                       Goto
                       plant
Purifier
wastes
 Harbor
sediments
  Water
gas plant
Flgun 4. Average cyanide concentrations in feed soil and processed soils.
tion soil clean-up requirements, and compliance tests for
emissions have demonstrated a ORE In excess of 99%.

    CBI has also designed and built a High Temperature
Thermal Incinerator (HTI) which It operates currently at a
PCB-contaminated site. The HTI Includes a rotary Win, cy-
clone, afterburner, first quench, baghouse, second
quench, and packed bed scrubber. Approximately 50,000
tons of contaminated soils have been remediated. The
soil Is primarily silly clay or dense clay-like hardpan and Is
contaminated with up to 594,000 ppm  polychlorinated
blphenyls (PCBs)  and up to 86,000 ppm VOCs. The HTI is
permitted to operate at approximately 52 tons/hr and
consistently operates at 42 to 46 tons/hr. Processed soils
to date  have had PCB concentrations  bebw 0.5 ppm
and partlcuiate emissions below the 0.015 gr/dsft3 require-
ment. Hydrochloric acid (HCI)/chlorine (CQ emissions are
0.072 Ib/hr.

Disclaimer

    Although the technology conclusions presented In
this report may not change, the data has not been re-
viewed by the EPA Quality Assurance/Quality Control of-
fice.
              Source of Further (Information

              EPA Contact:     \

              Ronald F. Lewis     >
              U.S. Environmental Protection Agency
              Risk Reduction Engineering Laboratory
              26 West Martin Luther King Drive
              Cincinnati, OH 45268:
              Telephone No.: (513) 569-7856
              Fax No.:  (513) 569-7620


              Technology Developer:

              Neal Maxymilltan   \
              Vice President      i
              Clean Berkshires, Inc.
              Ten Post Office Square
              Suite 600 South
              Boston, MA 02109
              Telephone No.: (617) 695-9770
              Fax No.:  (617) 695-9790

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United States
Environmental Protection Agency
Center for Environmental Research Information
Cincinnati, OH 45268

Official Business
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