United States                Office of
                         Environmental Protection        Research  and Development
                         Agency                     Cincinnati, OH 45268
                                                        EPA/540/R-94/510a
                                                        August 1995
     &EPA
SITE  Technology  Capsule
 In  Situ  Steam   Enhanced
 Recovery    Process
Abstract

The SERP technology is designed to treat soils contaminated
with VOCs and SVOCs in situ. Steam injection and vacuum
extraction are used to remove the organic compounds from
the soil and concentrate them for disposal or recycling.

A full-scale demonstration of SERP was conducted at the
Rainbow  Disposal  site in Huntington Beach, CA. The technol-
ogy removed some of the diesel fuel hydrocarbons from the
site soil, but did not meet the site cleanup objective of 1,000
mg/kg  (ppm) total petroleum hydrocarbons (TPH).  Operational
problems during treatment may  have impacted the treatment
effectiveness. A detailed economic analysis of the application
of this technology  was performed.

The SERP technology was evaluated based on seven criteria
used for  decision-making in the Superfund Feasibility Study
process. Results of the evaluation are summarized  in Table 1.

Introduction

This Technology Capsule provides information on the U.S.
Environmental  Protection  Agency (EPA) Superfund Innovative
Technology Evaluation (SITE) Program Demonstration of the
Steam Enhanced  Recovery Process (SERP).  This technology
is designed to remove volatile and semivolatile organic com-
pounds (VOCs and SVOCs) from soils in situ and was evalu-
ated during a full-scale  remediation of diesel-contaminated
soils in Huntington Beach, CA. The  SERP treatment occurred
between  August 1991 and August 1993, with post-treatment
soil sampling completed under the SITE Program in Septem-
ber 1993. Information in this capsule describes specific site
characteristics  and results of the SITE Demonstration. This
capsule contains the following information:
                             Abstract
                             Technology  Description
                             Technology Applicability and  Site  Requirements
                             Technology  Limitations
                             Performance Data
                             Process Residuals
                             Economics
                             Technology Status
                             SITE  Program
                             Source for Further Information.
                          Technology  Description

                          SERP is an in situ technology that uses steam injection and
                          vacuum extraction to remove VOCs and SVOCs from soil.
                          Treatment is performed using injection wells and extraction
                          wells that are constructed in the soil.

                          The steam is introduced into the soil through injection wells
                          and is drawn through the soil towards the extraction wells, A
                          vacuum pump is used to draw a vacuum on the extraction
                          wells, while liquid lift pumps in each well are used to remove
                          the  accumulated liquid.  The steam  heats the soil matrix,
                          causing the more volatile compounds to vaporize. The pres-
                          sure gradient moves the steam, pore water, and contami-
                          nants (in liquid and vapor form) toward the extraction wells.

                          The application of steam to the contaminated soil provides
                          several potential mechanisms for  removal of contaminants.The
                          heat increases the vapor pressure of the less volatile com-
                          pounds and decreases their viscosity, thus making them easier
                          to desorb from soil particles [1].  The condensation of steam
                          on soil particles provides energy to  release adsorbed con-
                          taminant molecules. The addition of water in the form of
                          steam dilutes the existing contaminated pore water, causing  a
                                                                                  Printed on Recycled Paper
                                       SUPERFUND INNOVATIVE
                                       TECHNOLOGY EVALUATION

-------
Table 1  Comparison of SERF with Seven of the Feasibility Study Criteria
CRITERIA
Overall Protection
of Human Health
and the Environment
SERF reduced soil
concentrations
without excavation.

Technology may
reduce the mobility
of contamination into
groundwater after
treatment, due to
reduced concentrat-
ions and free product.

Process did not
appear to cause
lateral or down-
ward migration of
contaminants.












Compliance
with ARARs
Process did not
meet soil clean-
up criterion, on
the average, in
this application.

Less soil is
excavated, thus
less soil requires
disposal, which
avoids land
ban restrictions.

Permits for drilling,
operating, and air
and water dis-
charges are
required.











Long- Term Effec-
tiveness and
Permanence
A portion of con-
taminants is
permanently re-
moved from the soil.

Removed con-
taminants can
be incinerated
or recycled.

Lower levels of
residual contami-
nation present
reduced risk.















Reduction of
Toxicity, Mobility,
or Volume
Through
Treatment
Treated soil had
lower concentrations
overall; some areas
were cleaned to
well below the
cleanup criterion.

Remaining contam-
inants may be less
mobile since less
tightly adhered con-
taminants were
removed.

Lower soil concen-
trations are
amenable to
natural or enhanced
biodegradation.

Volume of technol-
ogy residuals is
small compared to
the treated soil
volume.




Short- Term
Effectiveness
Soil is treated
below ground
so potential air
emissions are
minimized.

Other activities
can continue at
surface of treat-
ment area with
minor disruption.

Drilling and treat-
ment may cause
noise and dust
emissions, which
can be mitigated.












Implementability
Technology uses
widely available
construction and
process equipment.

Most regulatory
permits are
readily acquired
for fuel-related
cleanups.
Treatment of sites
with other chem-
icals may pose
additional problems.

Operational
problems that
may delay the
remediation can
occur.

The technology
may not be able
to meet stringent
cleanup require-
ments, necessitat-
ing post-process-
ing such as assist-
ed biodegradation.
Cost
Total cost
ranged from
$29 to
fora large
site, depending
on the on-line
factor.

Capital equip-
ment, start-up,
and utilities
costs are high.

Remediation
time is the
major factor in
the costs.

Because the
process oper-
ates in situ,
off-site disposal
costs are min-
imized.





 soil flushing action that carries dissolved contamination to the
 extraction wells. [1]

 At the  Rainbow Disposal  site, water  used in the treatment
 process was extracted from an on-site  water well. An average
 of more than 20,000 gal of water was used each day during the
 24-hr cycle of  operation. The water was softened, chemically
 conditioned,  and preheated in a heat exchanger that simulta-
 neously cooled the liquids  removed from the extraction wells.
 This water was collected in a boiler feed tank and passed to
 the boiler. High quality steam was then injected into the soil
 through the  injection  wells.  A schematic  of  the  process  is
 shown  in  Figure 1.

 Thirty-five injection wells and 38 extraction  wells were used at
 the  Rainbow Disposal  site.  The  wells were  arranged in an
 overlapping pattern of alternating  injection wells and extraction
 wells. Over the treatment area of approximately 2.3 acres, the
 spacing between wells was about 45 ft for wells of the opposite
 type and  60 ft for wells of the same type. The site layout is
 shown  in  Figure 2.

 Contaminant vapor  and contaminated water were  removed
 from the extraction wells to the above-ground treatment system
 for further treatment. There, the liquid contaminants were gravi-
 metrically removed from the water by an  oil/water separator.
 The recovered diesel was stored in a large  collection tank. The
 aqueous  phase from the  separator  was  passed through a
series of 5-micron filters and carbon adsorbers to remove the
residual organic contamination. The  cleaned water was  dis-
charged to an underground storm sewer through a pipe. This
treated water stream was sampled and tested every two weeks
for TPH and  for benzene, toluene, ethylbenzene, and xylenes
(BTEX)  to fulfill the requirements of a  National  Pollutant  Dis-
charge Elimination  System (NPDES) permit.

The vapor phase removed from the extraction wells was passed
through  a  knock-out drum to remove entrained  liquids  and
solids. After steam breakthrough  occurred in  most of the ex-
traction  wells, a simple copper coil condenser was added  to
the system to lower the temperature of the vapor and increase
the condensation of  water and contaminant.  Most of the re-
moved diesel compounds remained in the vapor  phase during
treatment. The vapor stream was treated  in a thermal  oxidizer
unit (TOU) that used electrical heating to  destroy the organic
compounds.  The treated gas stream from the TOU was re-
leased through  a stack to the atmosphere.

The  growth  of the steam zone in  the  soil was monitored
through use of temperature wells equipped with thermocouples.
By using thermocouples to detect the rise in temperature that
precedes the steam front, the progress of the steam zone  in
the soil  can be  determined. Temperature wells inside the treat-
ment area were used to ensure that the flow of steam and  heat
was  under control.  Temperature  wells outside  the treatment
area were monitored to determine whether off-site migration  of

-------
                 f
                             4 (VW i,w//f m i ju*      Uniting ljn"c    t'aftxw
                                                                                                   , ic;
F/gure 1 Schematic of the SERF process.
                                                                               •  Sampling Location
                                                                                    Perimeter of
                                                                                    Contatrmattpn
F/gure 2.   Tfte /ayouf of SERF wells and soil sampling locations at the Rainbow Disposal site.

-------
the steam was occurring. If an increase in perimeter soil tem-
perature had been detected,  process conditions could have
been changed to regain control of the steam zone.

The process configuration at any site must  be determined  by
site-specific characteristics.  The  equipment  used for SERP
treatment consists  of standard, available components.

Technology Applicability and Site
Requirements

Because SERP operates on soils in situ, specific contaminant
and site characteristics  are  required for the technology to  be
effective. The  following  are site requirements for the  use  of
SERP:

   . The contamination  must  consist  of VOCs, SVOCs, or a
    combination of both.
   . Maximum concentrations of 200 to 1,000 mg/kg are typical
    limits for compounds with a liquid phase that is heavier than
    water,  based on the characteristics of the contaminant. If
    higher  concentrations are  present, there is a potential for
    downward migration when these compounds are concen-
    trated by the process [2].
   . The area of soil to be treated must have a confining layer
    below the  treatment  zone to  prevent downward contaminant
    migration. This  confining layer could  be a  watertable, a zone
    with  permeabilities two or more orders of magnitude  less than
    the overlying treatment zone, bedrock, or an artificial  bound-
    ary.  It is possible that a much more permeable zone can act
    as a confining layer if a flow of steam can be maintained  in this
    zone [2].
   . If the treatment zone is close to the soil surface, a confining
    layer above the area of soil to be treated is required to prevent
    short-circuiting of the steam to the surface. If the site geology
    does not have  such a layer, a  temporary concrete or asphalt
    cap can be installed before treatment is started.

The SERP technology  is  most  economical and  technically
effective on a large volume of moderately  contaminated soil.
Soils with low levels of contamination (e.g., less than twice the
cleanup  level) would require a high expenditure of time and
energy for  a small gain.  Extremely high levels of compounds
that form denser-than-water liquid  phases might increase the
potential for downward  contaminant migration.Small  volumes
of soil  might be better treated with an  ex situ technology. For
very large or stratified sites,  separate  applications of the tech-
nology could  be made,  either concurrently or sequentially  to
provide better process control.

SERP  can  effectively treat  in both the vadose (unsaturated)
zone and saturated soils. Greater amounts of energy would be
required to heat saturated soil, and water recovery would  be
much higher. However, treatment effectiveness is expected  to
be as good as or better than that for unsaturated soils.

The technology  is  capable  of treating soils to  a significant
depth,  up to 100 ft or more. Use of SERP is especially  practical
and cost-effective  for deep  contamination because the wells
permit  deep access to the treatment  area at low cost.  Other
site requirements for use of  SERP include utilities (water, fuel,
and electricity),  accessible roads for personnel and equipment,
and room to install wells and processing equipment.

The remediation at the  Rainbow  Disposal site utilized  one  of
the more unusual aspects of the SERP technology-the claimed
ability to treat soil  under and around  existing structures. This
site is an active trash transfer facility consisting of a covered
transfer bay,  a truck service shop,  and a truck wash facility.
Activities at the transfer facility could  not  be halted  during
remediation. The technology was used to treat soil underneath
the structures,  as well  as  around  some  empty underground
tanks, underground  utilities, and  other underground  and
aboveground obstructions.

Technology Limitations

The SERP technology is not applicable for treatment in non-
permeable  or low permeability strata such as rock or thick clay
layers.  Fractured  rock  formations  and geological  structures
with high permeability "tunnels" within them would cause pref-
erential steam flow and  would not allow most areas of soil  to
be appropriately treated  by the technology.

The less volatile the contaminants, the more difficult they are to
remove from  the  soil.  This condition would  lead  to  longer
treatment times, less complete removal efficiencies, and higher
costs  overall for treatment.

Shallow contamination, or very narrow depth  intervals of con-
tamination,  would not be appropriate to treat due to the diffi-
culty of controlling the steam zone to a  narrow  range and the
high costs per cubic yard based on the area of the site. Capital
and mobilization costs for the technology are high enough that
only large volumes of soil are economical for treatment.

Performance Data

The SITE Demonstration at the Rainbow Disposal site focused
on the condition  of the soil  after treatment with SERP. The
primary objective of the Demonstration was to  determine whether
the technology could meet  the remediation goals for the site.
The California Regional Water Quality Control Board had set a
limit of 1,000  mg/kg  of  TPH [diesel fraction by the California
Leaking Underground Fuel Tank (LUFT) method] in soil.

Pre-treatment soil data were collected by the technology devel-
oper and the site  owner with oversight by  EPA. However, this
was not conducted under a SITE Program Quality Assurance
Project Plan  (QAPP) and,  therefore, these  data  cannot  be
directly compared  with  the  post-treatment data as a critical
objective.  These  data  have  been  used as an informational
comparison of  pre- and post-treatment soil conditions. During
pre-treatment sampling,  12  boreholes were drilled and a total
of 23  soil samples were  collected from discrete depths in these
boreholes.  The pre-treatment samples were analyzed for TPH
and BTEX. All  samples collected before treatment were from
inside  the  treatment area (perimeter of contamination).  Post-
treatment soil data were collected from both inside and outside
the treatment area by EPA  according to a  site-specific QAPP.

To characterize the site soil after treatment,  a total  of 72 soil
samples were collected  from 24  boreholes. All of the samples
were  analyzed for TPH, Total Recoverable Petroleum Hydro-
carbons (TRPH), and BTEX. (TRPH  analysis provides informa-
tion similar to TPH  analysis,  but is  performed  using  an
EPA-approved  method.  Although the TPH method is  widely
used,  it is not an  EPA-approved method.)  Twelve of the bore-
hole locations were selected to correspond with the pre-treat-
ment  boreholes (approximately four feet away), and samples
were  collected from the same depths in  these boreholes  as
were  collected  before treatment  to  improve  comparability be-
tween  the  pre- and post-treatment data sets. Six of the post-
treatment boreholes were  drilled  and  sampled  outside the

-------
treatment area in order to determine whether treatment caused
any lateral  migration to occur. The locations for pre- and post-
treatment soil sampling are shown on  Figure 2. Pre- and post-
treatment  sampling boreholes  refer to the same  numbered
location.

Table 2 presents the post-treatment soil sampling results for
TPH and TRPH. Based on analysis of the post-treatment TPH
and TRPH data, removal of contamination by the SERP tech-
nology was less complete than  expected. Forty-five percent of
the post-treatment soil sample results inside the treatment area
were above the cleanup criterion  of 1,000 mg/kg TPH. Seven
percent of samples had TPH levels in excess of 10,000 mg/kg.

BTEX was not detected in any of the  post-treatment samples.
The analytical detection limit was 6 ng/kg (ppb). This may be
an indication that the SERP technology was effective in remov-
ing these  compounds because BTEX compounds were found
at low mg/kg  levels in a few pre-treatment soil samples. How-
ever, this  finding is not conclusive. There were no cleanup
criteria established for BTEX compounds in soil.

As a part of the post-treatment demonstration sampling, tripli-
cate samples of soil were collected at  pre-determined sampling
locations to evaluate in situ soil contaminant variability.  Three
samples of soil were collected vertically from the same  18-in.
split-spoon sampler in  separate 3-in.  brass sleeves and were
analyzed separately at the laboratory. Results of the analysis
of triplicate samples were highly variable, showing that the  site
contamination was heterogeneous, even over small vertical
distances  (approximately 3 in.). Table 3 presents the triplicate
sample  results and associated statistics.

A geostatistical analysis of the  post-treatment soil  data was
conducted using a "nearest neighbor" approach on  a comput-
erized model to assess the spatial variability of soil contamina-
tion and to determine  a weighted average of the soil results.
The use of this geostatistical approach  results in the calcula-
tion of a more "unbiased" estimate of the true average level of
contamination for a site, based on a subset of data for all  soil
parcels  within a site and where there is no pattern of spatial
correlation  (i.e., high spatial variability) for soil contamination,
as was the case at the Rainbow Disposal site [3]. Based on the
geostatistical  analysis,  the  post-treatment weighted  average
soil TPH concentration is 2,290 mg/kg,  with a standard error of
784 mg/kg.  Based  on  an approximate  normal distribution for
the weighted average, the 90  percent confidence interval for
TPH concentration is  996  mg/kg to 3,570 mg/kg.  This large
interval  is because of the heterogeneity  of  the  in situ  soil
contamination as seen  by the variability of  site soil  sampling
results;  analytical variability was within established quality  con-
trol limits  and  contributed  little to overall data variability.  Ac-
cording to this analysis,  at 90 percent confidence, the  true
average may be below the cleanup criterion  of 1,000 mg/kg,
but this represents a small probability.  Therefore, with almost
90 percent confidence, the average concentration of the  site
soil after treatment with SERP is  above the cleanup criterion.

The geostatistical analysis results for TRPH yielded a weighted
average concentration of 1,680 mg/kg, with a standard error of
608 mg/kg. The 90 percent confidence interval for the weighted
average for  TRPH  is  676 to 2,680  mg/kg.  The  calculated
weighted average  and confidence interval for TRPH are lower
in magnitude than for TPH. No TRPH cleanup criteria were set
for the Rainbow Disposal site.

The treatment area was based on a perimeter of contamination
that had been determined using the available site characteriza-
tion  data  at the time the  SERP system  was  installed.  The
perimeter  encompassed  all  soil  on the site with TPH levels
higher than 1,000 mg/kg.  After treatment, two samples in each
of six  boreholes  were collected  outside of this  perimeter in
areas known to be clean or to  have levels of contamination
less than  200 mg/kg of  TPH, based  on site characterization
data, to assess whether the treatment was  causing any lateral
migration  of the contamination. These samples were  analyzed
for  TPH,  TRPH,  and  BTEX. Only one of the  12  samples
collected had TPH levels  higher than 200 mg/kg, the limit set to
determine whether  lateral migration had occurred. Since this
one sample was less than twice the  limit and  the  variability
found in samples from the site was so great, this result is not
felt to  indicate that any  significant lateral  migration  had oc-
curred. Additionally, of the  remaining  perimeter samples, only
two  contained  greater than  10  mg/kg  TPH, and many  con-
tained levels less than 5 mg/kg, which would have been  unde-
tectable at the  detection limit achieved in the  original site
survey. TRPH results were similar to TPH  results.

A secondary (non-critical) objective of the  demonstration was
to determine  a removal efficiency (or percent  removal) by
comparing pre- and post-treatment sample  analysis data. Per-
cent removal was calculated for  TPH  only,  since no  pre-treat-
ment TRPH  data  exist  and only three of the  pre-treatment
samples contained  detectable amounts of BTEX.

Due to the high spatial variability of the  in situ soil contamina-
tion  at this site, the pre- and post-treatment data sets were
pooled to compare the  two. To accomplish this,  weighted
average  concentrations   of TPH  in the soil before  and after
treatment  were compared.  A weighted  average  TPH concen-
tration in the  soil  before  treatment was calculated  using
geostatistical modeling (nearest  neighbor  approach), as was
done for the post-treatment data. The weighted average pre-
treatment  concentration was calculated to be 3,790 mg/kg with
a standard error of 2,340 mg/kg.  Since the distribution of the
pre-treatment  weighted average  did  not conform to  a normal
distribution, the confidence  interval on this average was calcu-
lated using a computerized "resampling" technique. This tech-
nique is  often used to  more accurately estimate confidence
intervals for statistics with non-standard and non-normal  distri-
butions [4]. At 90 percent confidence, the calculated interval on
this weighted average is  1,390  to  7,290  mglkg. This  large
range  is  due  to the small  number of  pre-treatment  samples
collected and to the variability in the data set.

Comparing the pre-treatment soil TPH weighted average to the
post-treatment soil TPH weighted average,  the overall removal
efficiency  was calculated to  be  about 40  percent. Using the
resampling technique to calculate the confidence interval,  at 90
percent confidence, the  percent  removal could  be significantly
higher or  lower. This large  removal efficiency confidence  inter-
val is due primarily to the lack of sufficient pre-treatment sample
measurements, and the resultant  data set variability. According
to process data,  however,  it is known  that some diesel con-
tamination was removed  from the soil during treatment.

The amount of diesel recovered in the storage tank during
treatment was  measured and totalled approximately 700 gal  at
the  end  of the project.  This is  much  less than the amount
anticipated when the system was designed and  installed, be-
cause a larger percentage  of the  recovered diesel remained in
the  vapor phase and was oxidized in the TOU. This  was also
due to inadequate  vapor stream  condenser design. More die-
sel  was  removed  through  the  vapor  treatment system and
oxidized in the TOU than  was collected in the  storage tank.
Vapor concentration measurements  taken  at  the inlet  of the

-------
Table 2.  Stimmdry ol Post-JreattiitintAneifytK.}}! /teu/fs to; Samite* litwtfe tha I'wattnent At an
f< mny
1
1
i
1
1A
tA
(A
1A
V
r
i
j
4
4
,'t
5
fi
6
it
7
/

H
!',*»
;?«
35
,T
^«'>
A?
>'ty
3M
.W
,', 100
»?,./{W
I37i)*
flfff
,79W
'I,'-1
C,80ij'
1.300
11
5,^?CW
7 (700
1,10fl
i,?oo"
03
,'<,,WO
3,400
tit
nPH(ingkg)
(if!
?i',0t)0
1,400
l.lftt/
-L'O
1 1C
5,600
4,t
20
JO
21
?1
21
23
?
3?
,"{(>
37
40
w
,'15
SK
3i*
,7S
,'»
«
41
30
;1S
40
;f/
37
47
20
,'jf)
3fl
TPHftng/kq}
2S
x?4
,'t^
179*
1,400
3.MU
1,900
810
41
350
fan
190
A'.Wtf
j?/J
n.ooo
y, /(/<<
r.aoo
f4
w
d'30
5,S
f, fOO*
440
nmttmg,
4U
<:V
•.•&)
-i*f/
760
,-Pf?
<'/;,•(/
f40
2W
Roy
230
1 ^W
1, 700
,'W
*->S,OQO
!l/0(l
'JhO
160
yfi
S9Q
•*i'Q
ft, too"
//n
" ,4w3f,i|}p ol TnphMto Results
Table 3. Post-Treatment Triplicate Sample Analytical Results
Sorehoto Oeptf> (tfj and
Number Designation


Z 32 primary
duplicafs
triplicate
4 30 primary
duplicate
triplicate
6 40 primary
duplicalB
triplicate
10 30 primary
duplicate
triplicate
13 32 primary
duplicate
triplicate
16 35 primary
duplicate
triplicate
23 30 primary
duplicate
tnptic&te
TPH Results



670
120
310
12,000
240
7,700
590
3,700
860
82
5,6
120
3,3
14
5,9
5.3
9,3
4,5
5, tOO
5,300
8,000
TRPH Results
(mg/kg)


80
160
320
1,400
260

1,100
2500
640
<2Q
<20
130
«;2Q
S?
20
<20
85
<2B
5,800

8,200
Standard
Deviation of TPH
Results (mg/kg)

230


5,000


1,400


47


4.6


2,1


1,300


Standard
Deviation of
TRPH
(mg/kg)
100


2,400


770


>so"


>29*


>30"


190


< Not detected at tfaa detection limit shown.
" Calculated using nan-detect results at the detection limit; actual standard deviations may be slightly higher.

-------
TOU  over  the  course of treatment by the flame  ionization
detector (and the LEL meter before the FID was on line), along
with the flow rate and inlet temperature, were used to estimate
the amount of diesel which was removed in vapor form. Based
on these data, it was  calculated that approximately  15,400 gal
of diesel were treated by the TOU.  Therefore, a combined total
of approximately  16,000  gal  of diesel were  removed  during
treatment with SERP. This volume, compared with  the  initial
estimate of the amount of fuel released (70,000 to 135,000 gal
[5,6]),  less 4,000 gal recovered prior to treatment with SERP,
suggests that between 12 and 24  percent of the original  spill
volume was removed from the  soil  and treated above-ground
by the SERP technology. This removal efficiency is  based on
diesel  recovered  and treated,  and although  lower than the
removal efficiency based on the soil data, is within the percent
removal confidence interval for the soil data. It should be noted
that vapor stream system  measurements were  not critical  mea-
surements for this  demonstration.

Operational  problems were encountered during treatment with
the SERP technology. Most of the major problems were due to
malfunctions of major above-ground process equipment, espe-
cially the boilers and the TOU.  These malfunctions were partly
the result  of process system design deficiencies and intermit-
tent operation.

Due to the innovative and experimental  nature of the treatment
process, adjustments were made frequently. Since the system
had been  designed for a single year of operation, and opera-
tion occurred over a two-year period, some  of the process
equipment had to be replaced including all the  downhole  piping
for the extraction wells.

It  should  be noted  that  this  was  one of the  first  full-scale
applications  of this technology. Operational  problems were,
therefore,  partly  caused by  the learning process common to
any new technology,  and probably greater than typically  ex-
pected.

Process Residuals

One of the  major  advantages  to an in situ technology is the
reduction in the amount of waste that needs to be disposed of
after treatment. Material that  is not removed from the site is not
subject to any land disposal restrictions and can be left in place
at the end of treatment.  Residuals from the SERP treatment
process include soil removed from boreholes  during well  con-
struction  or  sampling (drill  cuttings);  recovered contaminant
product; contaminated water; contaminated vapor; sludge from
the oil/water separator; contaminated  process equipment, in-
cluding filters and carbon; and disposable equipment and cloth-
ing that has become contaminated through contact with  the
waste material.

At the Rainbow Disposal site, the contaminated water  was
treated using activated carbon and discharged to an under-
ground sewer. The contaminant-laden  vapor from the extrac-
tion wells was treated (oxidized) in the TOU. Therefore, neither
of these process  streams  required off-site treatment or  dis-
posal.

Soil removed from  boreholes on the site was placed into 55-gal
drums. Samples from each drum were analyzed for petroleum
hydrocarbons. Drums containing contaminated  soil  were  dis-
posed of off-site at a hazardous waste landfill, while  soil from
the drums containing  nondetectable levels of petroleum  hydro-
carbons was placed back on the site as fill. Approximately 230
drums of drill cuttings, approximately 40 percent of which were
contaminated, were generated  during the mobilization,  treat-
ment, and post-treatment sampling.

Sludge was collected from the bottom of the oil/water separa-
tor. This  sludge was composed of heavier-than-water compo-
nents of the wastewater and residue from the extraction wells.
This material was drummed for off-site disposal as hazardous
waste. Only a few drums of this material  were generated and
disposed of,  mostly  in the later stages of treatment.  During
treatment, filters  and spent activated carbon were periodically
removed from the system  and sent off-site for  regeneration
and/or disposal as hazardous waste. At the end of the project,
the recovered diesel was removed from the site for recycling.

Economics

A  detailed cost analysis was  performed for the  SERP
remediation at the Rainbow  Disposal site.  The total cost for
remediation at the  site was  approximately  $4,400,000.  This
value does not include legal fees, which were significant in this
case. The  total amount of soil that  was considered to have
undergone treatment was 95,000 yd3, which includes the vol-
ume of soil within the treatment perimeter between the  depths
of 20 and 40 ft.  This yields a cost per cubic yard of approxi-
mately $43.

Since this  was the first commercial application of SERP, and
because  of the frequency and nature of  equipment problems
experienced, the cost calculated above is higher than expected
for other applications. Based  on operating logs, a 50  percent
on-line factor was calculated  for this process at the Rainbow
Disposal  site.

Two additional cost estimates were  prepared  based on ideal
conditions  (i.e., no downtime  or a  100 percent on-line  factor)
and on  conditions expected to  be typical of a treatment pro-
cess of this type (using an  on-line factor of 75 percent). Total
costs for the  ideal  and  typical cases were estimated to be
$2,800,000 and  $3,400,000  for costs of$29/yd3 and $36/yd3,
respectively.

The most significant cost factor in all three cases was the labor
to operate  and maintain the process  equipment, especially the
boilers. Labor was approximately 30  percent of the total costs
estimated  in this economic  analysis. Other significant costs
were mobilization, which include designing and  installing  the
process equipment, and utility costs.  Natural gas usage was
the greatest utility cost, and comprised more than  10  percent of
the total costs.

Costs for use of SERP are highly site-specific, since the equip-
ment and  operating  techniques  are  tailored to the  individual
characteristics of  the site. Factors that would tend to increase
treatment time, such as less  volatile  contamination,  larger  site
area, or less permeable soils, would  have the  most significant
effect on the costs for use of  the technology.

Technology Status

Technologies similar in concept to in situ SERP have been
investigated on a field-scale level at  other contaminated sites.
Most notably, a portion of a site contaminated by gasoline to a
depth of about 135 ft  was recently remediated with Dynamic
(Steam) Stripping at the Lawrence Livermore National  Labora-
tory in Livermore, CA. The technology was successful in re-
moving and  recovering a significant portion of  the gasoline

-------
contamination  from more  permeable  unsaturated  and satu-
rated  soil in the test area.  Innovative techniques were applied
to monitor the steam zone  and control the process.

At this time, other tests of  steam injection technologies  are
planned at sites contaminated with dense non-aqueous phase
liquids such as trichloroethene. The ability of the technology to
remediate  sites  contaminated  with  these less  volatile com-
pounds, without causing downward or off-site migration, will be
key evaluation objectives for  these tests.

The  SERP  technology  can  be designed, within engineering
constraints, to treat a large area of a site to significant depths.
Based on results from the full-scale application of SERP tech-
nology at the Rainbow Disposal site,  the critical factor in  scale-
up from pilot- or field-scale to full-scale site remediation seems
to be maintaining  control  of the  in situ  process.  The poor
results at  this site appear  to  be partly due  to  inadequate
monitoring  capability over the large treatment area (2.3 acres),
resulting  in poor process control.

Hughes Environmental Systems operated the SERP  technol-
ogy at the  Rainbow Disposal site;  however, they are not vend-
ing the technology for use at other sites. Since SERP uses
commonly available process equipment, the technology can be
designed and  operated by consultants knowledgeable of the
process.  Developers of similar in situ steam technologies may
have  a  patented  process  or  monitoring  equipment available
only through them.

SITE  Program

In 1980,  the U.S. Congress  passed the Comprehensive Envi-
ronmental  Response, Compensation and  Liability  Act  (CERCLA),
also known as Super-fund,  committed  to  protecting  human
health and the environment from uncontrolled hazardous waste
sites. CERCLA was amended  by the Super-fund Amendments
and  Reauthorization  Act (SARA)  in 1986 to include amend-
ments that emphasize the achievement of long-term effective-
ness  and permanence of remedies at Superfund sites.  SARA
mandates  implementing permanent solutions and using alter-
nate treatment technologies or resource recovery technologies,
to the maximum extent possible, to clean  up hazardous waste
sites.

State and federal  agencies, as well as private parties,  are now
exploring  a growing  number  of  innovative  technologies  for
treating hazardous wastes. The sites on the National Priorities
List total over 1,700 and comprise a broad spectrum of  physi-
cal, chemical,  and environmental  conditions requiring varying
types of  remediation. The  EPA has focused on policy, techni-
cal, and  informational  issues related to exploring and  applying
new remediation  technologies applicable to Super-fund sites.
One such  initiative is  EPA's SITE Program, which was  estab-
lished to accelerate the development,  demonstration,  and use
of innovative technologies for site cleanups. EPA SITE Tech-
nology Capsules summarize the latest information available on
selected  innovative  treatment and site remediation  technolo-
gies and related issues. These capsules are designed  to help
EPA remedial  project managers, EPA on-scene coordinators,
contractors, and other site cleanup managers understand the
types of data  and  site characteristics  needed  to  effectively
evaluate  a technology's applicability for cleaning  up  Superfund
sites.

Disclaimer

While the technology conclusions presented in this report may
not change, the data have not been reviewed by EPA's Quality
Assurance/Quality Control  office.

Source for  Further Information

EPA Contact:

U.S. EPA Project Manager
Paul de Percin
U.S. Environmental  Protection Agency
National  Risk Management Research Laboratory
26 West Martin Luther King Drive
Cincinnati, OH 45268
Telephone No: (513) 569-7797
Fax No: (513)567-7620
E-Mail: dePercin.Paul § EPAMAILEPA.GOV

References

    1.    Udell, K.S., and L.D. Stewart. Combined Steam Injec-
         tion and Vacuum Extraction for Aquifer Cleanup. Key-
         note  Paper for Conference  of  the   International
         Association of Hydrogeologists, Calgary, AB, Canada,
         1990.
    2.    Udell  Technologies, Inc.  Field  Design for In Situ Re-
         covery  of  Hazardous Wastes by Combined  Steam
         Injection and Vacuum Extraction.  Prepared for Naval
         Civil Engineering Laboratory. Jan. 1991.
    3.    Isaaks, E.H.,  &  Srivastava, R.M. An Introduction to
         Applied  Geostatistics.  New York: Oxford  University
         Press, 1989.
    4.    Efron, B., & Tibshirani, R. Bootstrap methods for stan-
         dard errors, confidence intervals, and other  measures
         of statistical accuracy. Statistical Science,  Volume 1,
         1986, pp. 54-76.
    5.   Converse  Environmental Consultants California.  Site
         Characterization,  Conducted for  Rainbow Disposal,
         17121 Nichols Street, Huntington Beach,  CA. Costa
         Mesa, CA, Aug. 11, 1988
    6.   Telephone communication with John  Dablow, formerly
         of Hydrofluent, Inc. Jan. 26,  1994.

-------