xvEPA United States Environmental Protection Agency Solid Waste Emergency Response (5102W) EPA 542-N-d4-<}<}8 November1994 The Applied Technologies Journal for Superfund Removals & Remedial Actions & RCRA Corrective Actions THE COMPOSTING ALTERNATIVE TO INCINERATION OF EXPLOSIVES CONTAMINATED SOILS By Harry Craig, EPA Region 10 and Wayne Sisk, U.S. Army Environmental Center EPA's Region 10 has evaluated solid waste, but not hazardous composting as an ex-situ solid phase wastes. Explosives Sioremediation Soils degrade nitroaromatic and nitramine compounds in soils. Treatability studies at two National priority List sites -- the Umatilla Army Depot Activity site in Hermiston, Oregon and the U.S. Naval Submarine Base site in Bangor, Washington — dem- onstrate that composting is a treat- ment alternative to incineration for remediating these compounds. Composting has been selected as the Record of Decision treatment for 14,800 tons of TNT (2,4,6-trinitro- toluene), RDX (hexahydro-1,3,5- trinitro-l,3,5-triazine) and HMX (octahydro-1, 3, 5, 7-tetranitro-l, 3, 5, 7-tetrazocine) contaminated soils at Umatilla and for 2,200 tons of TNT contaminated soils at Bangor. Previously, composting has been used primarily to treat municipal IT'S TIME It's time for us to know If you want to remain on the mailing list for our Technology Innovation Gffke pttblkadoiiif. One. of the two special inserts in this issue of TECH TRENDS is a. convenient for to foe 700 ta indicate whether or not you. wish to continue receiving out publications* hejp us fry taking a moment to complete rhe Form and eotrecr yam address label if needed. EPA personael please disregard, the mall opiate request; we wilt automati- cally send you copies. The second special Insert describes new technology informa- tion chat yon may want to "^ "CompostingTriixes natural" '~~ " organic amendments, such as manure, wood chips, alfalfa and vegetable processing wastes with 30% contaminated soil and adds water to 50% of moisture holding capacity. The process utilizes native aerobic thermophilic microorganisms and requires no inoculation. Com- posting operates under mesophilic [30-35 degrees Centigrade (C)] and thermophilic (50-55 degrees C) conditions, with thermophilic conditions being optimum. Amendments serve as a source of carbon and nitrogen for thermo- philes, which degrade explosives under co-metabolic conditions. Composting produces no chemical air emissions and no leachate; and, it does not require dewatering upon completion of treatment. Composting residues will support the growth of vegetation after 'treatment', unlike'incineration ash or soils treated by solidification/ stabilization. The final volume increase in soil is approximately 50% to 100%, similar to stabiliza- tion/solidification technologies. At the Umatilla site, the soils were contaminated from the discharge of 85 million gallons of explosives' wastewater into unlined lagoons from 1950 to 1965. During the pilot- scale treatability study, 30 cubic yards of soil were treated in each of two windrow configurations, one with forced aeration and the other unaerated. After 40 days of treat- ment, composting reduced initial average contaminant concentrations of 1,574 parts per million (ppm) TNT to 4 ppm; 944 ppm RDX to 2 ppm; and 159 ppm HMX to (continued on page 4) Off -gas collection hood ISV TREATMENT MELT (Not to scale) Off-gases to treatment T ^Electrode I I *' Soil surface Unaffected soil Conductive Heating Melt surface •Dry zone Molten soil region (See Article on page 2 ) Recycled/Recyclable ' Printed with Soy/Canola Ink on paper that contains at least 50% recycled fiber ------- SITE Subjects VACUUM EXTRACTION/AIR SPARGING WITH BIOREMEDIATION FOR ORGANICS By Paul dePercin, Risk Reduction Engineering Laboratory Vacuum, Air Sp., Bioremediation Soil/ Groundwater The Subsurface Volatilization and Ventilation System (SWS*) is an in situ vacuum extraction/air sparging and bioremediation tech- nology ror the treatment of subsur- face organic contamination in soil and ground water. The primary objective of the SITE (Superfund Innovative Technology Evaluation) Program evaluanpn pfjSVVSijit_ „. the Electro-Voice, Incorporated (EV) facility in Buchanan, Michi- gan was to determine the effective- ness of SWS1 in reducing volatile organic contamination in the va- dose zone. The demonstration met the objective. Historical activities at the EV fa- cility included painting, electroplat- ing and assembling of components associated with the manufacture of audio equipment. In 1964 EV implemented an automated paint- ing system; and, a dry well was in- stalled to handle some of the liquid wastes generated from the paint shop. A remedial investigation dis- covered a sludge-like material be- neath the dry well area contami- nated with aromatic hydrocarbons and halogenated and non-haloge- nated volatile and semi-volatile compounds. Some of these or- ganic contaminants have migrated to underlying strata. The SITE chose seven of these contaminants to demonstrate the effectiveness of the SVVS* system. These con- taminants and their initial average concentrations were the BTEX compounds -- benzene at 0.01 parts per million (ppm), toluene at 92 ppm, ethylbenzene at 37.4 ppm and xylenes at 205 ppm ~ and tetrachloroethene at 5.4 ppm, trichlorethene at 0.36 ppm and 1,1- dichloroethene at 0.01 ppm. The overall reductions in contaminants ranged from 71% to over 99%, which grgatly:exceed the deyeloperX "" cfaim"bf a projected 30% reduction. The SWS® technology, devel- oped by Billings and Associates, Inc., and operated under a licensing agreement by Brown & Root Envi- ronmental, utilizes vapor extraction and biostimulation to remove and destroy organic contaminants from the subsurface. Vapor extraction removes the easily strippable vola- tile components from the soil and/ or ground water. This removal mechanism is dominant during the early phases of the remediation. Biostimulation processes dominate the later phases of the remediation and are used to accelerate the in situ destruction or organic compounds in the soil and ground water. The developer claims that remediation using the combination of vapor ex- traction and biostimulation is more rapid than the use of biostimulation alone. The_SITE-demonstratipn ._ tests indicate that the technology stimulated biodegradative processes at the site and that the early phase of the remediation was character- ized by higher concentrations of volatile organics in the extracted va- por stream. In addition, SWS® can remediate contaminants that would not be remediated by vapor extrac- tion alone (chemicals with lower volatilities and/or chemicals that are tightly sorbed). These benefits translate into lower costs and faster remediations. The technology consists of a net- _work.oOnjection an^extracjjion_-^ "wells plumbea to orie'or more com- pressors or vacuum pumps, respec- tively. The vacuum pumps create negative pressure to extract con- taminant vapors. Air compressors simultaneously create positive pres- sures across the treatment area to deliver oxygen for enhanced aerobic biodegradation. The system is maintained at a vapor control unit that houses pumps, control valves, gauges and other process control hardware. The operation of SWS® is custom designed to meet specific site conditions. The number and spacing of the wells depends upon the results of a model, as well as the physical, chemical and biological characteristics of the site. According to the developer, the SWS® is applicable to sites con- taminated with gasoline, diesel fuels and other hydrocarbons, including halogenated compounds.__The developer claims that the SWS® is very effective in treating soils con- taminated with virtually any mate- rial that exhibits some volatility or is biodegradable. The technology (continued on page 4) IN SITU VITRIFICATION TREATS ORGANICS AND INORGANICS By Teri Richardson, Risk Reduction Engineering Laboratory VOC's Inorganics Vitrification Soil/Sludge The Geosafe Corporation's in situ vitrification (ISV) technology is de- signed to treat soils, sludges, sedi- ments and mine tailings contami- nated with organic, inorganic and radioactive compounds. EPA's SITE (Superfund Innovative Technology Evaluation) Program evaluated the technology at the Parsons Chemical site in Grand Ledge, Michigan; soil at the site was contaminated with low levels of pesticides and mercury. The SITE demonstration results con- cluded that the cleanup levels were met. The process uses electrical cur- rent to heat (melt) and vitrify the soil in place. Organic contaminants are (continued on page 3 ) ------- SrEPA Technology Innovation Office Please send me the innovative technology information I have indicated below: Vendor Information System for Innovative Treatment Technologies (VISITT) Version 3.0. VISIT! is a diskette-based system containing information on 277 innovative remediation technologies offered by 177 vendors. The system captures current information on the availability, performance, and cost supplied to EPA by technology companies. VISITT 3.0 is available on diskette, with a user manual, and requires a personal computer with DOS Version 3.3 or higher, 640K of RAM, and 10MB hard disk space. *Specify VIS ITT diskette size: 3-1/2" 5-1/4" Innovative Treatment Technologies: Annual Status Report (Sixth Edition) (EPA-542-R-94-005). This report documents and analyzes the selection and use of innovative treatment technologies in the U.S.EPA Superfund Program and at some non-Superfund sites under the Departments of Defense and Energy. The report contains site-specific information on 350 projects, including soil vapor extraction, soil washing, bioremediation, solvent extraction, and other innovative technologies for treating ground water in place and soil. _ * I also would like to get updates of this report annually. i Innovative Hazardous Waste Treatment Technologies: A Developer's Guide to Support Services (Third Edition) (EPA-542-B-94-012). This booklet provides information on sources of assistance and support in bringing technologies from the proof-of-concept stage to the commercialization stage. It includes information on sources of grant funding and technical assistance, and identifies incubators, test "and evaluation facilities, and university-affiliated research centers that can provide a range of technology development and evaluation services. Remediation Technologies Screening Matrix and Reference Guide (EPA-542-B-93-005). This document is designed to help Federal site managers identify potentially applicable technologies for more detailed evaluation prior to remedy selection. It summarizes the strengths and limitations of 48 innovative and conventional technologies for remediation of soils, sediments, and sludges; groundwater; and air emissions/off-gases. Technologies covered include treatment, containment, waste separation and enhanced recovery. Technology Resource Guides. Each of these guides contains information on resource documents, databases, hotlines, and dockets pertaining to the subject technology. They also identify regulatory mechanisms that have the potential to ease implementation of the technology at hazardous waste sites. iEach guide contains a Resource Matrix, which identifies the technology, media, and contaminants covered in each abstracted document. Bioremediation Resource Guide (EPA-542-B-93-004) Soil Vapor Extraction Treatment Technology Resource Guide (EPA-542-B-94-007) Physical/Chemical Treatment Technology Resource Guide (EPA-542-B-94-008) Ground Water Treatment Technology Resource Guide (EPA-542-B-94-009) To order one or more of these documents, check the appropriate boxes, and leave at TIO exhibit or: i Mail to: U.S. EPA/NCEPI Fax to: U.S. EPA/NCEPI P.O. Box 42419 or (513)489-8695 Cicinnati, OH 45242-0419 (Verification: (513)489-8190) Please type or print legibly. Allow 3-4 weeks for delivery. Name: ;Date: Organization: Address: Internet Address City/State/Zip: Telephone: ------- ------- NOTICE The U.S. Environmental Protection Agency Technology Innovation Office (TIO) produces numerous one-time and periodic publications on technologies and markets for soil and ground water remedia- tion. We strive to provide information that is relevant to technology developers, academics, consult- ing engineers, technology end users and state and federal regulators. Periodically we seek to update our mailing lists to ensure that our products are getting to our customers who desire them and that the government is not wasting funds due to publications being improperly addressed. To help us update our mailing lists, please complete and return this form. To remain on TIO's mailing lists you must return this form by February 28th. 1995. either by fax to: 513-489-8695 or mail to: EPA/NCEPI; 11305 Reed Hartman Highway, Suite 219; Cincinnati, OH 45241. 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Make corrections if necessary. ------- Mail this flyer to: National Center for Environmental Publications and Information (NCEPI) 11305 Reed Hartman Highway, Suite 219 Cincinnati, OH 45241 ------- NEW FOR THE BOOKSHELF 1 NORTH OF THE BORDER The "Proceedings of the Fourth Annual Symposium on Groundwa- ter and Soil Remediation" are now available. The symposium was sponsored by several Canadian agencies (Environment Canada; Alberta Environmental Protection; the Biotechnology Research Insti- tute -National Research Council Canada; and the DESRT Program) and the Members of GASReP, the Canadian Association of Petroleum Producers and the Canadian Petro- rJeum-Products-Institute.—The.--^;"- Symposium presented results and fostered discussion on current re- search, development and demon- stration projects dealing with ground water and soil remediation. The cost, including shipping and handling, is $35 Canadian cur- rency. You can order the "Proceedings" by phone, mail or FAX. To order by phone call Francoise Landry at 613-232-3709, ex. 210 or FAX her at 613-232-4345. Ms. Landry will bill you by invoice. To order by mail, contact Ms. Landry, c/o Ca- —nadian Petroleum Products Insti- tute, 275 Slater Street, Suite 1000, Ottawa, Ontario, K1P5H9. THE STATES EPA's Technology Innovation Of- fice has several publications on in- novative treatment technologies and a vendor information system database now available. For more information on these publications, as well a.s a handy order form, see the special insert in this issue of TECH TRENDS. (continued from page 2) decomposed by the extreme heat into simple gases, which then rise through and escape from the molten soil. Inorganic contaminants are trapped within the molten soil, which cools and solidifies into a glassy monolith. The ISV technol- ogy operates by means of four graph- ite electrodes, arranged in a square and inserted into the soil to be treated. A pattern of electrically conductive graphite containing glass frit is placed on the soil in paths be- tween the electrodes. When power is fed to the electrodes, the graphite and glass frit conducts the current through the soil, heating the sur- rounding area and melting directly adjacent soil. Molten soil is electri- cally conductive and can continue to carry the current which heats and melts soil downward and outward. The electrodes are allowed to progress down into the soil as it be- comes molten, continuing the melt- ing process to the desired treatment depth. As treatment progresses, a "cold cap" of solidified material forms at the surface. When all of the soil in the treatment area be- comes molten, the power to the elec- trodes is discontinued and the mol- ten mass begins to cool. The elec- trodes are cut near the soil surface and are allowed to settle into the molten soil to become part of the melt. The organic contaminants in the soil are pyrolyzed (heated to decompo- sition without oxygen) and are gener- ally reduced to simple gases. The gases migrate through the molten soil and/or the adjacent dry zone to the surface, where they are collected in a stainless steel hood placed over the area being treated. Gases from the hood are treated in an ofF-gas treat- ment system. (See page 1 of this issue for a graph of the system.) Inorganic contaminants in the soil are generally encapsulated in the mol- ten soil which hardens to a vitrified mass that is dense and hard, which sig- nificantly reduces the possibility of leaching from the mass over the long term. Since the vitrification process removes most of the void space in the soil, as well as destroys the organic contamination, there is a volume re- duction of 20 to 50%. Prior to the SITE evaluation demonstration, treatment at the Par- sons site had been ongoing for several months in open concrete trenches de- signed for nine treatment cell settings. The SITE demonstration focused on cell 8, which was the most contami- nated cell. The ISV technology treated the soil as expected, complet- ing the melt in 10 days. The cleanup levels specified by EPA Region V for chlordane, 4,4-DDT; dieldrin; and mercury were met. Pesticide concen- trations were reduced to non-detect- able levels in the vitrified soil, from initial concentrations of 13,050 mi- crograms per kilogram (|Jg/kg) for 4,4-DDT to less than 16 |Jg/kg and from 4,620 |0g/kg dieldrin to less than 16 Ug/kg. The solid vitrified material collected was subjected to TCLP for mercury and pesticides. The test results indicated that leach- able mercury was well below the regulatory guidelines of 40 CFR Part 261.24; and, no target pesticides were detected in die leachate. There were no target: pesticides detected in the stack gas samples; metal emissions were below regulatory requirements; and, total hydrocarbon and carbon monoxide emissions were in compli- ance with EPA Region V limits. For more information, call Ten Richardson at EPA's Risk Reduction Engineering Laboratory at 513-569- 7949. Key finding from the demon- stration will be published in an Innova- tive Technology Evaluation Report which will be available February 1995. Those involved in cleaning up similar sites across the country will be able to use this report to evaluate the Geosafe ISV technology as a potential alterna- tive technology for meir sites. A SITE Technology Capsule and videotape will also be available by January 1995. To get on the mailing list for these reports, contact Peggy Heimbrock at 513-569- 7472 by phone or by FAX at 513-569- 7566. ------- (continued from page 1) 5 ppm. Destruction and removal efficiencies (DRE) were: 99.7% for TNT; 99.8% for RDX; and 96.9% for HMX. The treatment process also degraded key bio-degradation intermediates of TNT — 2A-4.6- DNT (2-amino, 4-6 dinitrotoluene) and 4A-2,6-DNT (4-amino-2,6- dinitrotoluene). At Umatilla, toxicology and leachability tests also were performed to compare toxicity and mobility effects of compost residues to those in untreated soils. Toxicity results showed 87% to 92% reduction of leachate toxicity to Ceriodaphnk dubia, and 99-3% to 99.6% reduc- tion in mutagenicity for Ames assays : using strains TA-98 and TA-100. A brief oral rat feeding study did not produce mortality from consump- tion of compost residues. Leachable concentrations were greater than 99.6% for TNT, 98.6% for RDX and 97.3% for HMX, using the EPA Synthetic Precipitation Leach Procedure (SPLP)(SW-846 Method 1312). At Bangor, soils have been contaminated from open-burn/open- detonation (OB/OD disposal of munitions from 1946 to 1965. Region 10 conducted bench scale treatability studies to evaluate composting treatment of TNT contaminated soils from three areas of the base — one wastewater disposal lagoon and two ordnance OB/OD sites. Composting reduced the concentration of TNT in one kilogram of soil from 822 ppm to 8 ppm after 60 days of treatment, with a DRE of 99.5%. A pilot scale treatability study of 60 cubic yards of soil is currendy in progress. Results will be available in March 1995. For the treatability studies at both sites, an asphalt liner in a temporary building was used to house the biotreatment system. Site specific factors should determine what containment system, if any, should be used._;;_^Ct -..„„- *-- • ~^_,^; The treatabUitj > Umatilla and Bangor indicate uiat composting is capable of achieving risk-based cleanup levels of 30 to 33 ppm for TNT and 9 ppm to 30 ppm RDX after 40 days of treatment. The Feasibility Study estimates treatment costs of $206.to $766 per ton, which is 40% to 50% less than on-site incineration for quantities from 1,200 to 30,000 tons. Actual costs will be refined during full-scale remediation, which is scheduled to begin in 1995. Composting is suitable for soils and sludges. Composting does not appear to be particularly sensitive to soil type. Umatilla soils are sands/gravel; and, Bangor soils are loams and glacial till. A moderate amount of contaminated wastewater can be treated with soil, since the process consumes water at a rate of approximately one gallon per cubic yard per day of treatment. 3ntaminatecLr_ocks_andjdebrJs,,c be crushed or shredded and treated with soils. For more information, call Harry Craig at £PA's Region 10 Oregon Operations Office at 503-326-3689. (continued from page 2) can be applied to contaminated soil, sludges, free-phase hydrocar- bon product and ground water. A one-year time frame was cho- sen for SITE testing purposes at the EV site. However, other sites may require longer or shorter remedial cleanup time. For more information, call Paul dePercin atEPA's Risk Reduction Engineering Laboratory at 513-569- 7797- An Innovative Technology Evaluation Report describing the complete demonstration mill be avail- able in early 1995. MAILING LIST/ORDER INFO To get on the permanent mailing list or to order additional copies of this or previous issues of Tech Trends, send a fax request to the National Center for Environmental Publications and Information (NCEPI) at 513-489'8<8)5, or send a mail request to NCEPI, P.O. Box 42419, Cincinnati, OH 45242-2419. Please refer to the document number oil the cover of the issue if available. Tech Trend* welcomes readers' comments and contributions. Address correspondence to: Tech Trends, NCEPI, P.O. Box 42419, Cincinnati, OH, 45242-2419, United States ~~~ ~~ Environmental Protection Agency National Center for Environmental Publications and Information P.O. Box 42419 Cincinnati, OH 45242-2419 Official Business Penalty for Private Use S300 EPA 542-N-94-008 ------- |