xvEPA United States Environmental Protection Agency EPA742-E-01-001 July 2001 www.epa.gov/p2 Office of Pollution Prevention and Toxics (7409) ------- Tk& bottom UM& U reducuM wtirte/ wilt ^x SAVE YOU MONEY. ------- Why SkouM You/ Owe, About Prwanting Watted £^ery business generates waste. For some, it nay be only waste paper or dirty water; for others, it may be hazardous or toxic wastes that require special handling and disposal. Whatever the type or volume of waste your company generates, it is all the same in one respect—it is costing you money! In fact, you're paying for it twice—once when you buy it and the second time when you throw it away. The bottom line is that preventing waste will save you money. By consuming and throwing away less, you will reduce the need to handle, treat, and dispose of waste. Waste prevention can take many forms, including: • Purchasing durable, long-lasting materials. • Striving to eliminate raw materials that are not incorporated into your final product or service. How DOES RECYCLING FIT IN? Recycling is the process whereby materials that would and products. Many companies recognize that it makes both economic and environmental sense to recycle a material rather than dispose of it. However, the recy- cling process still requires handling, energy use, and reprocessing. The key thing to remember is that the materials you are sending to the recycler represent lost revenues because they are not becoming a part of your product or service. ------- wnste reduction, include practice* that reduce tk& IM& of energy, water, or otker resources at wvll at those that pro- tect natural resources Using products that are free of toxic materials. trouqv •*/ wiore efficient ute. • Reducing the amount of packag- ing. • Conserving water and/or energy. • Implementing in- process recycling. Many waste preven- tion efforts, such as two-sided printing and using e-mail in place of printed copies, are inexpen- sive and simple to implement, often involving only a change in atti- tude or work procedures. Waste prevention is a business strategy from which any company, regardless of size or type, can benefit. In addition to cost savings, it can also help you improve worker safety, reduce liability, and enhance your image in the community. Furthermore, if the waste you are eliminating or reducing is regulated under state or federal law—and your reductions are significant enough—you might be able to avoid costly permits and government approvals. IT'S THE RIGHT THING TO DO In addition to these financial benefits, waste pre- vention is the right thing to do. Preventing waste prevents pollution, making your neighborhood and community a safer, healthier place to live. In the end you benefit, the environment benefits, the communi- ty benefits, and your company establishes itself as a good corporate citizen, providing immeasurable, last- ing rewards. ------- How Do You/ \^r ou can make waste prevention a routine part of lr daily business, just like worker safety and customer JL. satisfaction. A little time and effort can go a long way toward success by following these basic steps: I . DETERMINE WHAT WASTES YOU GENERATE. • Examine all of your waste streams, including process wastes, hazardous wastes, nonhazardous wastes, solid wastes, and office waste. Look in trash cans and dumpsters to determine what materials are being thrown away and consider what wastes are poured down the drain, such as rinse waters and process waters. Examine your energy and water consumption and look for high and low usage trends in your water and electric bills. • Characterize each waste stream — determine where the waste comes from, what processes generate it, and how much is being discarded. JUST GETTING STARTED? KEEP THESE SUGGESTIONS IN MIND: • Start off small—target one or two materials for reduction. • Work with neighboring businesses to share information on Igl IUUI II Ig waste reduction techniques, atenals, and langes that reduce wastes. Involve all employees in planning and im ------- EMPLOYEE INVOLVEMENT is KEY! 2. IDENTIFY WASTE PREVENTION MEASURES. • Evaluate all wastes for possible reduction. Determine how you can reduce each waste, evaluate your purchasing poli- cies, and determine what you can reuse. Frost Paint and Oil of Minneapolis, Minnesota, manufacturers industrial paints and linseed oil-based varnishes. Several years ago, the company estab- lished a waste reduction goal of 10 to 15 percent, and it decided that the quickest and least expensive way to achieve this was to implement an employee incentive program. By passing two-thirds of the resulting savings on to its employees, the company reached its waste reduction goal in I year! The innovative approach reduced hazardous waste by 55 percent and saved Frost Paint and Oil $25,000. *Adapted from EPA's EnviroSense Web site Identify potential produc- tion changes that would improve efficiency, including process, equipment, pip- ing, and layout changes. Investigate opportunities for new products or ingredi- ents that prevent waste generation. Identify resources that will help you conduct a waste reduction assessment at your business. Trade associations and state and local regulatory agencies might be able to provide technical assistance, and your equip- ment vendor might have suggestions to reduce wastes. Also, consider hiring a consultant who specializes in identifying poten- CONSERVING WATER PAYS OFF! Tri-Star Technologies, Inc. manu- factures products for the electronics industry, including printed wiring boards. By implementing "smart rinsing" techniques and reusing rinse water from one set of rinse tanks to another; the company reduced their water use by 79 percent. Overall, Tri-Star estimates that "smart rinsing" has reduced their water usage by 2.5 million gallons per year, result- ing in cost savings of approximately $ 15,000. *Adapted from the EPA's Design for the Environment Program tial waste preven- tion measures. Who knows? The consultation may pay for itself after just one visit. ------- 3. SET YOUR PRIORITIES AND GOALS. • Prioritize waste prevention opportunities by consider- ing cost, ease of implementation, payback, and other benefits, such as increased employee safety. • Try focusing on a few opportunities that are easy to implement, have low capital investment, save you money, and reduce large volumes of waste. • Set attainable goals, such as reducing office paper waste by 25 percent or reducing your waste hauling and disposal costs by $5,000 annually. CUSTOMERS HELP REDUCE WASTE Prestige Cleaners of Scottsdale, Arizona, has implemented waste prevention on both sides of the front counter. By switching to a less harmful petroleum solvent and wet cleaning 15 percent of the garments brought into the stores, it has elim- inated perchloroethylene from the cleaning process. Prestige Cleaners also uses a water evaporation and filtration system that saves $ 1,800 per year in hazardous waste disposal costs. To encourage their customers to reduce waste, the company provides reusable garment bags and offer an economic incen- tive for them to return hangers. The hanger reuse program saves the company an estimated $ 18,000 per year. * Adapted from a National Waste Prevention Coalition Case Study ------- INEXPENSIVE SOLUTIONS FOR REDUCING WASTE The Herald Review/ltasca Shopper, a small newspaper in Michigan, reduced solid waste by 97 percent by encouraging effi- cient and innovative use of materials, and recycling and reusing local company for packing material, waste ink was reused by blending it with black ink, and the useful life of film developing chemicals was extended through the use of additives. Although it they saved $ 18,000 annually as a result. *Adapted from EPA's EnviroSense Small Business Waste Reduction Gi 4. GET STARTED. • Teach your employees how to prevent waste. Describe your waste prevention policies and goals, and provide training to employees who must change how they han- dle materials. • Promote your waste prevention activities. Hold a kick- off event to describe your goals and highlight the ben- efits for your business. Use posters or signs to get the word out to employees and place the signs in areas where waste prevention activities should happen. • Encourage employee involvement by offering incen- tives. Prizes or awards can be given for the best ideas or those that result in the most savings. A portion of the savings can also be given to employees or their departments. ------- How Do You/ Ktwwtt's Working? MUM wring Your Success ro determine whether your waste prevention efforts are success- ful, from both an environ- mental and economic standpoint, you need to evaluate your progress. Suggestions for evaluat- ing your waste preven- tion efforts include: BLAST AWAY PAINT WITHOUT CHEMICALS The Gehl Company in West Bend, Wisconsin, modified its paint strip- ping process and now saves $32,000 a year in waste disposal costs. The company replaced chemical paint strippers with a blasting cabinet that uses small plastic particles to strip paint off parts. This process change also provided employees with a safer and healthier work environment. *Adapted from the Waste Reduction Resource Center Web site Monitor process and waste produc- tion changes. Track things such as the vol- ume of waste produced, how often it is hauled away, and reductions in energy use, the amount of raw materials used. Calculate the savings. Look at savings in han- dling, treating, and disposal costs as well as savings from reduced raw material and energy use. • Look at the indirect benefits. Try to gauge the value of less obvious bene- fits such as improved public image, reaching new markets, improving or expanding pro- duction processes, employ- ee morale and safety, and other advantages. • Reevaluate your REUSE ELIMINATES WASTE The Guardian Industries' plant in Ligonier, Indiana, has eliminated more than 2 tons of textiles from their waste stream by laundering and reusing gloves, saving the company approximately $30,000. The company also switched from paper towels to reusable wiping cloths, saving $7200 in purchasing costs. *Adapted from the EPA's WasteWise program efforts on a regular basis. As new raw materials and process- es are introduced, ------- AS EASY AS CHANGING A LIGHT BULB.1 Investing in energy-efficient lighting proved to be a smart move for Pearl Pressman Liberty, a commercial print facility in Philadelphia, Pennsylvania. By replacing their T-12 fluorescent lamps and magnetic ballasts with energy- efficient T-8 lamps and electronic ballasts, they were able to save $21,000 in energy costs annually. The energy reductions from these upgrades from U.S. highways, or planting 56 acres of trees in U.S. forests! *Adapted from the Printer's National Environmental Assistance Center Web si waste streams change. Conduct regular assessments of your business to identify additional waste prevention opportuni- ties. Remember, as long as you continue to generate waste, there are opportunities to reduce it. ------- POLLUTION PREVENTION 5 PAYS " say swwal oftkb nations is cowinq to at AH/ s trategy, at fo r aJii our societ. ------- ------- |