THE   RECYCLED
                               AC I L I T y
                                                                                -EPA/742/F-95/016
              Reinventing Government
                       Through  Common  Sense  and Design
   By Christopher Rhodes
  EPA'sComuSeia

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 Steve Bold. Continent* '
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 Lee Wilmot (right) of Hadca.
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         Saving the environment requires hard work.
         Saving the environment while keeping the
         PWB industry competitive requires ingenuity
  and hard work.               •                '
    Fortunately,.a group of committed industry, represen-
  tatives and IPC members, public interest groups, and
  government employees are ingenious enough to figure
  out how to do both and they are willing to do the work.
  They are willing to do die work, but the rules won't let
  them. Environmental regulations often hinder innova-
  tive approaches. So first, we need to change the rules.
  Then we need to supply the right tools to do the job.
   Changing the rules so we
 PWB industry is, fortunate to be one. of the main CS
 industry subsectors.
   By now, you've probably heard the three words nios
 commonly associated with CSI:  cleaner,  cheaper
 smarter.  In  announcing the  ^CSI  program,  EPf
 Administrator Carol Browner stated that, "All too often
 we've seen too  little  environmental protection at toe,
 high a price." PWB manufacturers wouldn't argue witr
 that Through the CSI, "Government officials at all lev
 els, environmentalists, and industry leaders will com*
 together w create industry by industry strategies that wiL
 work cleaner, cheaper and smarter to protect public
 health  and our  national  resources."   In short
 Administrator Browner is proposing that EPA  stop
 telling industry how to meet environmental goals, and
 start giving industry freedom  to meet mutually agreed
 upon environmental  goals in whatever way  industry
 thinks best
  In July 1994, die electronics interconnection industry,
including PWB manufecturing and electronic assembly,
was selected to participate in the CSI as a subsector with-

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   in die electronics industry sector. Cathode ray
   tubes and semiconductors are the other two
   industry, subsectors besides electronic inter-
   connections.

   The six stated goals for CSI are as follows:.
   1. Regulations. Improve existing rules as well as
   future  rule-making  procedures through
   greater cooperation and coordination.
   2. Pollution Prevention.  Promote pollution pre^
   vention and other voluntary, environmentally
   sound practices.
   3. Reporting.  Simplify and improve the effec-
   tiveness  of  recordkeeping and reporting
   requirements.
   4. Compliance. Undertake compli-
   ance and enforcement initiatives
   to provide greater predictability,
   better information, better com-
   pliance  assistance and greater
   overall compliance.
  5. Permitting.  Streamline permit-
   ting procedures.
  6.  Environmental  Technology.
  Promote innovative environmen-
  tal technologies.
          Before the CSI work teams can move ahead
        on these and other issues, however, the EPA
        must complete its task  of appointing  the
        Common  Sense  Initiative Council or CSIC
        (pronounced "seasick") ,• the governing bodv
        for this initiative, as well as the various indus-
        try sector steering committees. This should be
        completed early this year so that everyone can
        get down to work.
         While the Common Sense Initiative is focus-
        ing on changing the rules to encourage tech-
        nology innovation and new approaches, the
        IPC-EPA Design for the Environment (DFE)
        PVVB it Assembly Program is concentrating on
    Following industry sector selec-
  tion, the first broad CSI electron-
  ics sector stakeholder meeting
  was  held  in   Virginia   on
  September 26-28, 1994.   IPC
  members Steve Bold (Continen-
  tal Circuits),   Russ  Tremblay
  (M/A-COM)  and Lee Wilmot
  (Hadco) represented indepen-
  dent PVVB and contract assembly
  companies at this meeting. They
  were joined by other IPC OEM
  members as well as IPC stafit As
  a result of this meeting, specific
  regulatory issues or  problems
  were identified along with poso-
  ble  solutions  or approaches.
  Each industry subsector developed its own fist
  and then worked to combine common topics.
  Top priorities picked by the electronic inter-
  connection industry include the following:
  • Definition of solid/hazardous waste (cate-
  gorical problems such as photoresist skins,
  "derived-from rule," de-listing barriers);
  • Regulatory barriers to pollution, prevention
  (restrictions regarding on-site regeneration,
• conflicts between CAA, CWA and RCRA);
 • Extensive  reporting burdens (multiple
 emergency response notification, duplicative
. genera]  emissions reporting requirements,
 lack of electronic reporting);
 * Small business compliance problems (track-
 ing,  interpreting  and applying regulations,
 lack of compliance assistance);
 • Permitting barriers (too stow, too inflexible,
 conflicting rules, and inadequate de minimis
 and permit-out options).
     Never  tell   people

     how   to  do  things.
                                         <>

       Tell   them  what

    YOU  want  them  to
achieve  and  they  \vill

     surprise  you  with

       their  imiemiitv.
     (-I \ik\i  (.IOK<;I  S. PviION
      identifying new technologies and materials
      that can be  implemented as the rules are
      changed to allow it These will be new tools
      that we on use to build circuit boards in bet-
      ter wayt.
        The IPC-EPA Design for die Environment
      (DFE) PVVB & Assembly Project was started in
      May 1994 at die IPC Printed  Circuits
      Conference and Exposition. The overall goal
      of this DFE project is to identify and evaluate
      alternative chemicals and technologies that
      can replace traditional  PVVB processes, and
      men d'«cm"m* the results of that evaluation
      to  the  industry  through  a   Cleaner
      Technologies Substitutes Assessment (CTSA)
      document and  other means.  DuPont's Dr.
      John Lott is chairing this project with consid-
      erable help from other IPC members includ-
      ing: Michael Kerr of Crcuii Center. Tim Scott
      of ADCj Robin Sellers of EMPF: and Greg
   Pitts of MCC.                    -
     There are seven major steps in this DFE pro-
   ject
   1. Identify use clusters
   2. Score use clusters
   3. Evaluate high score clusters for CTSA
   4. CTSA identifies and evaluates alternatives
   5. Disseminate results to industry and public
   6. Implement options
   7. Evaluate results of options

     In DFE parlance, a "use cluster" is a set of
   chemicals, processes and technologies  that
   can  substitute for one anodier to perform a
             specific function.  For example,
             at  a  working -meeting  in
             Washington on  September  7-8,
             1994, more than 50 industry rep-
             resenatives, EPA.personnel and
             other parties selected four priori-
             ty process steps or use clusters for
             further DFE assessment: innerlay-
             er etching-, outerlayer etching
             and  plating; making holes con-
             ductive; and HASL
               A number of industry repre-
            sentatives have already voluntari-
            ly  submitted chemical use  data
            for these four use dusters, and
            the EPA is  now  completing  use
            duster scoring in order to rank
            each duster for potential human
            health or environmental adverse
            effects. Af the same time, IPC is
            developing  the industry  profile
            document while MCC is working
            on the use cluster profile.
             The next step will be to select a
            use duster for full CTSA evalua-
            tion,  and begin that work.   An
            industry-wide  DFE meeting  is
            scheduled for May 4,1995, at die
            IPC Printed  Circuits Conference
         •   and Exposition, in San Diego,
  Calif. Participants will be reviewing the indus-
  try profile and use cluster profile documents,
  as well as continuing work on die CTSA,

    IPC welcomes support from any interested
  party  on these important project*.  If you
  would like  more  information or want  to
  get involved, please contact either John
  Robison of die EPA CSI snff (202/260.3590),
  Debbie Boger of the EPA DFE staff (202/260-
  0880) or Sor Summer-field at  IPC (708/677-
.  2850.  cxt. 347; fax 708/6774570;  e-mail
  summsi@ipchq.comf.
    By working together, who knows what we
  might accomplish?  C              .

 a  CKume/fauKwis»

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