United States
               Environmental Protection
               Agency
                                    Prevention, Pesticides and Toxic
                                    Substances (7406)
EPA 744-F-g,
May 1997
r/EPA
               Your Screen
               Reclamation
               System
      •sr
 U.S.EPA
                 How safe is it for workers to use?
                 How well does it perform?
                 How safe is it for the environment?
                 How much does it cost to use?
               I
                nk removers, emulsion removers,
               haze removers...
               As a screen printer, you know that there are many
different chemicals you can use to reclajm your screens. You want to
use the chemicals that are best for your shoj^-prod/cte that perform
well, are cost effective, and just as important, are safe^workers
to use.   ~         -
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products available. So, to hel
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(DfEj Screen Printing Project "has ^Wished tfietooklef Designing
Solutions for Screen Printers*:
Systems. This easy-to-read 52:page booklet summarizes the
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(1) chemical composition, (2) performaiTce* (3) ccit7(4f risk and
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exposure, and (5) regulatory concerns of 16 drjferent screen
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reclamation systems.	

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                                                                  Solutions for Screen
                                                                    uation of
                                                                   stems can help
                                                                      reclamation

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       System profiles in Desk
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                                                                      can help you examine   oui
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       Chemical .. \A
       Composition	
       The chemicals that are found in each
       component of a system—ink
       remover, emulsion remover, haze
       remover—are listed here. This
       information can help you answer
       questions about your own
       reclamation system  and identify
       substitute products you may wish
       to try.
Performance
Use this information to help you find out if a
particular system may be right for your
shop.
   Each system was tested (1) in a
controlled laboratory environment and (2)
under actual production conditions in a print
shop (a volunteer demonstration site).  The
opinions of the printers that used the
systems are documented, as are the
results of the specific lab tests.  For each
demonstration site, the type of ink used on
the screens to be reclaimed, as well as the
number and size of screens cleaned by the
facility during the demonstration project,
are listed.
   Comparing the production conditions of
your shop to those of the demonstration
site will help you assess the performance
information.
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                                                             Regulatory Concerns
                                                             Simple tables in each profile show which chemicals in the
                                                             reclamation system are subject to Federal environmental
                                                             regulations, such as the Clean Water Act and the Clean Air
                                                             Act. Because the tables list individual chemicals, not
                                                             specific products, they will help you to see if your facility
                                                             uses regulated materials. You can also use the tables to
                                                             find products that have fewer regulatory concerns.

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ibe how each system performed in five important categories.
stem and search for possible substitutes.
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Cost
The cost estimates listed in this section—along with
information on occupational risk and regulatory
concerns—will help you get a picture of what it
might cost to use a particular system. The costs of
each system include the basic purchase price of the
products, as well as the costs of actually using them
in a shop—labor hours required to reclaim a screen,
costs of wipes, and the volume of product needed.
   Remember, however, that these alone may not
be the only indications of what it really costs to use
a reclamation system. Other less obvious factors
can be important, too: How flammable are the
chemicals? —More flammable materials can cost
more in storage requirements and insurance
premiums. Are they regulated materials?—If so,
this can mean added  costs of staying in
compliance.  How hazardous are the chemicals to
worker health or to the environment? —Hazardous
materials can add to the expense of protecting
workers and the  environment.
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                                             Risk and Exposure
                                             Health risks that printers may face when using different screen reclamation
                                             chemicals are a major concern of all screen printing companies. Designing
                                             Solutions for Screen Printers presents information about specific chemicals that
                                             may be of concern in each system. While you may not be using the exact same
                                             products in your shop, your products may contain some of the same chemicals
                                             that are profiled.
                                               You can use this information to help assess the risks of your own system,
                                             identify recommended safety precautions, and find products that may pose
                                             less risk.

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                            SEPA
                          United States
                          Environmental Protection Agency
                          Washington, DC 20460

                          Official Business
                          Penalty for Private Use $300
            ••••I;

i For more Information

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                           lO  O TCI 6 r your free copy of Designing Solutions for Screen
                          Printers: An Evaluation of Screen Reclamation Systems, contact:
                                Pollution Prevention Information Clearinghouse (PPIC)
                                U.S. Environmental Protection Agency
                                401 M Street, SW (7409)
                                Washington, DC  20460
                                Phone:(202)260-1023
                                fax: (202) 260-4659
                                e-mail: ppic@epamail.epa.gov
                          You can also ask PPIC to send you a list of all publications available through EPA's Design for the Environment
                          Screen Printing Project.
                                                About the DfE Screen Printing Project
                                               -The Design for the Environment (DfE) Screen Printing Project is a voluntary
                                                collaboration between representatives of the screen printing industry and the U.S.
                                                Environmental Protection Agency. The goal of the Project is to provide screen printers
                                                with information that can help them run their facilities in a way that is more
                                  environmentally sound.'safe for workers, and more cost effective", "the Project focused on screen
                                  reclamation systems, and gathered information on the performance, cost, and health and environmental
                                  risk trade-offs of different reclamation systems (ink removers, emulsion removers, and haze removers).
                                  While the Project specifically examined screen reclamation systems, the partners of the Project encourage
                                  printers-to consider the environmental impact of all the products they use in their shops.

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