United Statea Environmental Protection Agency Office Of Water (42O4) EPA 832-B-83-100 March ^ 983 vvEPA Management Of Construction Change Orders A Guide For Grantees ------- ------- Preface This guidance is offered to a Grantee for managing the change order process on a construction contract under a grant from the U.S. Environmental Protection Agency (EPA) construction grants program. The establishment of a change order procedure serves to expedite changes that arise during the construction of a project. Uni- form procedures reduce confusion and multiple submissions of data for each change. Efficient execution of a change order management procedure can save both time and money. - The'sections are arranged according to the order of activities to be followed in managing the process, from the first claim or. recommendation for a change tp the reviewing agency's (EPA or delegated State agency) acceptance of .the formal change order document.. The discussion of the Grantee's duties and responsibilities emphasizes the need to decide whether a change order is actually warranted. Also given particular emphasis is the negotia- tion process, the purpose of which is to develop the terms and conditions for the , formal change order document. The point is made that the level of detail should be appropriate to the dollar amount and com- plexity of a change order. Typical change order review procedures used by a reviewing agency have been included in the last chapter, since an understanding of- the review process should help the Gran- tee to properly prepare the change order for review and thus avoid delays in approval. While this guidance should prove useful to most Grantees, it was styled particularly for those who are faced with managing a grant-assisted construction project for the first and possibly only time. It is therefore somewhat general in its presentation, leaving extensive detail to the many other available texts on the subject. ------- ------- Contents Introduction 1 References to Federal Regulations .. i 1981 Amendments to the Clean Water Act.". 1 Duties and Responsibilities of the Participants 2 Grantee's Responsibilities 2 Engineer's Role < 2. Construction Contractor's Responsibilities. 2 Construction Schedule 3- Prior Approval Requirements 3 Emergency Changes ._. 3 Grant Increases '..' ; ... 3 Disputes : ; 3 Conditions That May Warrant A Change Order .'. 4 Differing Site Conditions ..... " 4 Contract Documents ;4 Construction Contractor Compliance. 5 Subsurface Investigation ; 5 . Errors and Omissions in Plans and Specifications 5 Changes Instituted by Changes in Regulatory Requirements. ,., 5 Design Changes. 6 General ..: ; 6 Substitution ;. 6 , Relocation of Site ^. 6 Additions 6 Deletions..;,...., : 6 Overruns/Underruns in Quantities 7 Factors Affecting Time of Completion 7 Termination for Convenience ...:... 7 Termination for Default , 7 Suspension of Work 8 Directed Acceleration ..-....:... 8 Time Extensions ....:.. 8 Constructive Acceleration. ; 8 Preparation of the Change Order 9 Preparation for Negotiations ... ....-, 9 Memorandum of Negotiation .,..... 10 Change Order . i 11 No'tice to Proceed - n Submitting a Change Order to the Reviewing Agency 11 Reviewing Agency Procedures . : : 12 Screening Process .......,....- :.,........,.. 12 Prior Approval Requirements > ;.... 13 Determination of Federal and/or State Funding Participation.; 13 Review of the Need for Change 13 Reasonableness of the Method of Accomplishing the , Objective..' :....' ,.'. 13 Eligibility of the Change ..,.:.. 14 Allowability. of the Costs ,'. : 14 Grantee Management Review. 14 Grantee Notification ; 14 Appeal of Allowability Determination 15 Documenting the Project File For Change Orders 15 ------- ------- Introduction \ , h.iiuit! order is a written order by the i.r.mtri' to the Construction Contractor au- ::, r:.-in.u an addition, deletion or revision ::i h<- Cvork and/or the time of completion .s: iun tilt; limits of the construction con- . -:.i : .ifti-r it has been executed. It is a *;M i ific type of contract modification uiiu h iloes not go beyond the general M ojic of the existing contract. , .,' riii- i:hange order management pro- , 1-iluri! is used when a need is recognized i.ir .1 change in the terms or conditions of i-xisting signed contract documents. It i>iMii%raliy originates as a claim or a recommendation for a change from the Const ruction Contractor or as a request- lor-proposai from the Grantee, seeking a change to existing contract documents. The change order is necessary to increase or decrease the contract cost or work, in- terrupt or terminate the project, revise the completion date, alter the design, or in general to implement any deviation from the original contract terms and conditions. The successful completion of the change order management process depends upon the successful execution of the responsibil- ities of each of the participants: Grantee, Engineer, Construction Contractor, and reviewing agency (U.S. Environmental Protection Agency (EPA) or delegated State agency). The Grantee must un- derstand that it alone is responsible for financing and managing the project to completion. Because of this, the Grantee is responsible for determining whether a pro- posed change is necessary and whether the cost of the change is reasonable with- out regard to grant assistance. The En- gineer is the technical advisor to the Gran- tee. The Construction Contractor is responsible for preparing and submitting the proposal for change and supporting documentation to the Grantee. Using the proposal, the Grantee negotiates the con- ditions of change with the Construction "Contractor. The Grantee then prepares and presents the change order plus supporting documentation to the reviewing agency. The reviewing agency checks the documentation for completeness and ade- quacy and the allqwability of costs, so that grant participation for the change can be evaluated. A section on typical reviewing agency procedures for review of a change order has been included to give the Gran- tee an insight into the responsibilities of the reviewer. . ' The bilateral change, rather than the un- ilateral change, is one agreed to by both parties, and is most desirable since it minimizes disputes at a later date. Should meaningful negotiations fail, an EPA Gran- tee, as a Jast resort, has the authority to make a unilateral change within the scope of the contract. In order to move the proj- ect forward, the Grantee can issue a change order without Construction Con- tractor agreement under a "changes" con- tract clause. In this case, the Construction Contractor must perform the work, but may elect to dispute the terms and could recover additional costs from the Grantee under the same clause. In some cases, State Law may give the Construction Con- tractor.specific rights of recovery. The procedures outlined herein apply to open, competitively bid, fixed lump sum or fixed unit price construction contracts arid have been adapted to the EPA con- struction grants program. Additional State and local requirements may also be en- countered in obtaining change order approval. Reference to Federal Regulations This guidance describes a change order management process which is based upon a combination of EPA regulations and good management practices. Where the EPA' regulations require that certain pro- cedures be followed, the pertinent regula- tion has been cited by specific reference to the Code of Federal Regulations (CFR). It is important to keep in mind that each construction grant is governed by the reg- ulations in effect at the time the grant was awarded. Because the regulations have been revised a number of times since the beginning of the EPA construction grants program, multiple citations are sometimes given/This guidance will suggest a reason- able course of action in those particular cases, but the regulations should be re- ferred to if there is a question of their applicability to a particular grant. 1981 Amendments to the Clean Water Act The date of May 12, 1982, is mentioned throughout this guidance because this is when an extensive revision of EPA's con- struction grant and procurement regula- tions were published in interim final form, which made them effective for all grants awarded on or after that date. At the time this guidance was published, these new regulations were not yet published in final form. The final regulations will apply to grants awarded on or after their publica- tion date. These new regulations sub- stantially streamlined the construction grants arid -procurement processes, es- pecially in the area of procurement of engineering and construction services. This revision followed enactment of the 1981 Amendments to the Clean Water Act. Since the role of the reviewing agency is lessened by these new regulations, it is doubly important that the Grantee un- derstand and carefully manage the change ' order process on the project. ------- Duties and Responsibilities of the Participants The Grantee is responsible for the ad- ministration and implementation of the project for which EPA Construction Grant assistance is awarded. In accepting the grant, the Grantee has agreed to pay, pur- suant to Section 204(a)(4) of the Clean Water Act, the non-federal costs of treat- ment works construction associated with the project. The Grantee is also financially responsible for any additional non-federal costs associated with a change. Should the reviewing agency determine that the change order is not allowable for federal * participation, the entire cost would then be considered non-federal costs. (40 CFR 33.210; 35.93G-5) The Grantee is the one who must agree to any change in the conditions of the construction contract because it is the only party that has entered into the con- tract with th? Construction Contractor. Grantee authority is exercised by the leg- islative body through an authorized repre- sentative, e.g., mayor, business administra- tor, etc. The Grantee should expect the En- gineer to exercise that authority stipulated in the agreement for engineering services. The Grantee should be aware that the reviewing agency has no authority to orig- inate changes to contract documents. A construction manager is sometimes re- tained by the Grantee, particularly when its own forces do not have the expertise or additional time available to properly man- age the additional responsibilities. EPA encourages the construction manager con- cept, but it should be discussed with the reviewing agency before any commitments are made. While the construction man- ager's role and contractual relationship with the Grantee differ from those of the Engineer, it is possible for the Engineer to assume both roles. The construction mana- ger would normally be delegated a part of the Grantee's authority through their con- tract, so that throughout this guidance any mention of the Grantee is generally in- tended to include, the construction man- ager if one has been retained. Once a grant is awarded and construc- tion is underway, the Grantee should not presume that the Engineer, Construction Contractor and regulatory agencies will oversee the management of the project. In the best interest of the community, the Grantee should actively manage the proj- ect to completion. The resolution of com- plex and controversial questions cannot be postponed. The Grantee should stay fully informed and be ready to act on problems arising daily from the construction. The Grantee can expect to be faced with pro- posals to change the terms of the construc- tion contract, and may encounter cir- cumstances requiring it to initiate mod- ifications. The Grantee should be con- vinced that a proposed contract change is necessary and reasonable regardless of federal participation in the cost. The Gran- tee is responsible for negotiating fair and reasonable cost and time adjustments for a necessary change and should ensure com- petent, timely processing of change order requests. Grantee's Responsibilities The Grantee is responsible for: Determining whether a change order is warranted. Negotiating a fair and reasonable price for required changes, or authorizing the Engineer to do so. Maintaining costing records for the change including records of negotiation. Maintaining current and accurate fiscal projections of contract and project comple- tion costs. Resolving disputes which may have arisen as a result of a proposal for a change. Notifying the reviewing agency in writing of events or proposed changes which may require a grant amendment. These include: Conditions which require prior writ- ten approval as included in Prior Approval Requirements on page 3. Significant changed conditions at the project site. Changes which may increase or sub- stantially decrease the EPA grant needed to complete the project. ; Significant delay or acceleration of the project schedule. This requires con- tinuous monitoring of the Construc- tion Contractor's construction sche- dule. (40 CFR 30.600, 30.700; 30.900; 33.210; 35.930-6; 35.936-5; 35.938-5) Engineer's Role The Engineer will be expected to: Act as consultant to the Grantee during the construction of the project and on changes that are proposed. Provide expert opinion on whether a change is appropriate or not, and if so, why. Prepare a fair and reasonable in- dependent cost and time estimate on the proposed change to verify that the es- timate prepared by the Construction Con- tractor is fair and reasonable. Negotiate change orders if authorized to do so by the Grantee. Construction Contractor's Responsibilities In order to expedite the processing of a change order, the Construction Contractor will be expected to: Furnish and certify the correctness of sufficient cost and pricing data to enable the Grantee to determine the necessity and reasonableness of cost and amounts pro- posed, and to enable the reviewing agency to determine the eligibility and allowabil- ity of costs proposed. Submit change order proposals within the time allowed by the contract and enter into meaningful negotiations on a neces- sary contract change. Comply with the record keeping and accounting requirements set by EPA reg-, ------- illations appropriate to the dollar amount of the change order. Maintain a current construction sched- ule, such as a critical path diagram as de- ' scribed below, with the level of detail based on project size and complexity. * (40 CFR 33.1030, Clause 8: 35.938-5; Part 35. Subpart E. App. C-2, Clause 11) Construction * Schedule Among the scheduling techniques used by the Construction Contractor, one frequent- ly, used is called the Critical Path Method (CPM). This is a system where all the con- struction operations which have to be done in sequence are shown on a line dia- gram. The diagram shows the sequence and length of time it takes to complete each operation by representing each opera- tion with ,an arrow. By tracing along the" various paths of the series of arrows, the Construction Contractor can determine which path establishes the minimum time to complete the work. That path is called the Critical Path and changes in the timing of operations along it normally affect the time of completion. Construction contracts often require the use and periodic up- dating of the CPM diagram to control proj- ect progress and analyze the effect of de- lays. Prior Approval Requirements In order to obtain change'order approval, ~ written approval from the reviewing agen- cy is in some cases required prior to the start of work associated with the change, because of the significant effect on per- formance or cost of the project. Conditions which require prior written approval . (which is always a formal grant amend- ment on grants awarded oh or after May 12, 1982) include the following: . . * Project changes whteh Alter the project scope or project per- formance standards. Alter the type of treatment to be pro- vided.,1 : ' * Substantially alter the facilities plan, design drawings and specifications, or , the location, size, capacity, or quality of any major part of the project. Increase the EPA grant needed to complete the project. Significantly delay or accelerate the project schedule. _ » . Contract changes involving dollar amounts of $100,000 or more on grants awarded before May 12, 1982, if any single item (additive or deduc- tive) exceeds $100,000. no single item has a value of , $100,000, but the total price of the change order is over $100,000. the total of the additive items of work in the change order exceeds $100,000, or the total of the deductive items of. work in the change order exceeds $100,000 even though the net value of . the change order is less than $100,000. , . . , However, related w.ork must not be split into two or more amendments or change orders merely to keep it under $100,000 and avoid the need for prior approval. For grants awarded on or after May 12, 1982, the reviewing agency may review proposed change orders over $100,000 if the Grantee has not self-certified its pro- curement system. Under these circum- stances, the Grantee should request prior review; ' Prior approval is not required for changes to correct minor errors or minor changes not addressed by the above men- tioned prior approval requirements. It is' also not required for emergency changes as defined below. / . It should be noted that the reviewing agency will respond to requests for prior approval as promptly as possible in order to avoid undue project delays. Therefore, the approval may only coyer the concept of the change, even though certified cost and pricing data must be furnished when prior approval is required because the amount,of the 'change is $100,000 or more. Because of this, the approval could be '- subject to revision based on later review of the necessity and reasonableness of quan- tities, cost/price analysis, and allowability of costs. '(40 CFR 35.935-11; 35.938-5; 35.2204) Emergency Changes An emergency may be, described as an un- foreseen combination of circumstances leading to a hazard to life or health which can only be alleviated by immediate ac- tion. Although prior approval is not re- quired for emergency changes, the reviewing agency should be notified as soon as possible after the emergency has been put under control if the work would otherwise have required prior approval. Grant Increases It should be noted that approval of a proj- ect change or change order does not obli- gate EPA to any increase in the amount of the grant or grant payments unless an amendment to increase the grant is also approved. This is further explained in Grantee Notification on page 14. (40 CFR 35.930-6: 35.935-11; 35.2204) Disputes Many of the delays and mis- understandings surrounding ithe modifica- tion process can be avoided by effective and frequent communication between the Grantee and the Construction Contractor. The Grantee bears the entire responsibility to settle Construction Contractor claims. When a claim is submitted, the Grantee should request and obtain a change order proposal from the Construction Contractor, investigate the circumstances promptly, reach a tentative decision on the merits, and notify the Construction Contractor of that decision, justifying the position based upon the plans, specifications, and other contract documents. In reaching that deci- sion, the Grantee may find it advisable to obtain legal advice or to consult with rep- resentatives of the reviewing agency. If the Grantee determines that a change order proposal is meritorious, it should be negotiated and settled through a bilaterally-executed change order. If the Grantee determines that a change order proposal is unmeritorious, the Construc- tion Contractor may decide to pursue the claim through litigation, arbitration, or other form of dispute resolution. In that case, the Grantee may request the reviewing agency's advice arid assistance prior to assessing and/or" defending against the claim. Reviewing agency technical and legal assistance can also be requested for the administration and enforcement of construction contracts, especially where a dispute may jeopardize completion of the project. The following chapter, entitled Conditions that May Warrant a Change Order will be of assistance in judging the merit of a change order proposal. Prompt action to resolve disputes cannot be over- emphasized, since efficient .execution of the entire change order management proc- ess can save both time and money. (40 CFR 33.210; 35.936-5; 35.938-5; 35.970; 35.2350) ------- Conditions that May Warrant a Change Order A change order is issued in writing from the Grantee to the Construction Con- tractor, stating that it represents a change to the contract. This is normally done after the Grantee determines that a proposed change is necessary. The change order proposal may have originated from either the Grantee's own perception of the situa- tion or from a request by the Construction Contractor. The following are common categories of conditions which generally give rise to a need for contract changes: Differing site conditions * Errors and omissions in plans and specifications Changes instituted by regulatory agencies Design changes Pverruns/underruns in quantities Factors* affecting time of completion It is possible that some change order proposals may fall outside of these cate- gories. However, others commonly have characteristics similar to the categories mentioned. Therefore, they can be related to the reasoning process developed in one or more of these six mentioned categories. To make the decision as to whether a change order is warranted, the Grantee should first determine if there is any basis for questioning the existing plans and spe- cifications. If there is, then it should be decided whether any action is needed to insure that the work will be completed to meet the intent of the project. The next step is to determine whether the situation can be resolved by clarifying the part of the plans and specifications over which there is disagreement, rather than au- thorizing a change. If it is then mutually agreed between the Grantee and Construc- tion Contractor that a change order is needed, it should be expeditiously pre- ' pared. In contrast to the mutually recognized need for a change, certain acts or failure to act by the Grantee which increase the Construction Contractor's costs and/or time of performance may also be consid- ered grounds for a change order. This is termed a constructive change and must be claimed in writing by the Construction Contractor within the time limit specified in the contract documents in order to be considered. The Grantee should evaluate a change order proposal based on such a claim fairly and can use the same reasoning process as any other proposal. Differing Site Conditions A "differing site conditions clause" or its equivalent in an EPA grant-assisted con- struction contract will describe differing site conditions as: Subsurface or latent physical conditions at the site differing materially from those indicated in the contract, or Unknown physical conditions at the site, of an unusual nature, differing mater- ially from those ordinarily encountered and generally recognized as inherent in work of the character provided for in the contract. The premises on which a differing site conditions clause in an EPA grant-assisted construction contract rests may be de- scribed as follows: Each bidder is not expected to perform an independent subsurface site investiga- tion prior to submission of bid. However, bidders are generally advised by the con- tract documents to make a site inspection. The contract bid price is proportional to the degree of risk the Construction Con- tractor must provide for in its competitive bid. The most cost effective construction is obtained by accepting certain risks for la- tent or subsurface site conditions. It should be noted that other clauses of the contract documents may impact upon the resolution of a change order which was originally initiated under a "differing site conditions" clause, such as. for ex- ample: a requirement to make a site in- spection prior to bidding. Considerations for Evaluating Need for a Change Contract Documents What is the differing site condition? What is the site condition shown on the plans? What sections of the specifications are applicable? Do the parties have the latest revised issue of plans and specifications? Have the parties checked all the plan references? Plans are usually segre- gated by specialty: architectural, site, plumbing, mechanical, structural, electrical, special and standard de- tails. A critical note or dimension on one of the specialty drawings may solve the whole puzzle of need and responsibility. Does the Grantee have all the avail- able data describing actual field con- ditions: Inspector reports, sketches, dimensions, photographs (before and after construction)? Even, if the Gran- tee went into the field to see the prob- lem, it may riot be possible to observe critical differences in conditions. Has the inspection staff provided adequate data? If not, correct that situation immediately. The next "claim" could be much larger. Why was the condition shown dif- ferently in the design? Was provision made for this situation in the contract documents? Did the Construction Contractor encounter unstable soils, rock excava- tion, or subsurface structures where no careful prebid site inspection and contract documents could have pre- dicted their existence? Was the Construction Contractor forced to employ unusual construc- tion techniques and equipment to overcome the obstacles encountered? Can the Construction Contractor's per- formance, selection of construction procedures, and response to site con- ------- ditions be evaluated by the Engineer (or possibly a third party) experienced in modern construction techniques? Construction Contractor Compliance .Did the Construction Contractor prom- '* ptly and before such conditions were disturbed comply with Grantee notification requirements? ,. Does tthe Construction Contractor have appropriately trained and experienced personnel; have adequate modern equipment where needed; use methods and techniques consistent with accepted practice? .Did the Construction Contractor make a site inspection'and evaluation of,- conditions prior to bidding? -Is the construction layout correct? Who made the stake-out;1 who checked the stake-out? Did utility companies respond and lo- cate their facilities? Did the Construc- tion Contractor protect or obliterate utility mark-outs and use suitable con- struction techniques to protect struc- tures and utilities? Subsurface Investigation -. Were borings made or test holes dug; displayed correctly; available to all bidders; of proper kind and depth; spaced at reasonable intervals? Contract documents often have dis- claimers regarding differing sub- surface conditions, but these are not always as enforceable as they appear. Was the overall subsurface investiga- tion in proportion to the type'and magnitude of the project? Was the geologic history of the site in- corporated into the subsurface in- vestigation data displayed in the con- tract documents? Although not part of the evaluation, the Grantee should consider whether additional subsurface investigation ,,, should be initiated immediately to ' . minimize future claims and delays. Once the information on differing site conditions is assembled, the Grantee should be in a position to determine if the site conditions differ materially from those indicated in the contract or those ordinari- ly encountered and whether this will cause an increase in the Construction Con- , tractor's cost or the time to complete the work. If the, Grantee determines that a change order is needed, it should provide supporting documentation including re- ports, pictures, plans and whatever is appropriate to demonstrate where and how actual conditions deviated from the plan or from conditions that should have been anticipated. . (40 CFR 33.1030..Clauses 3 and 4: Part 35, Subpart E. App. C-2, Clauses 2 and 3) . ' '.. Errors and Omissions in Plans and Specifications Errors and omissions are- usually design of drafting deficiencies in the plans and spe- cifications. Errors on plans and specifica- tions are items which are sriown in-' correctly, while omissions are items which are not shown at all. , '' Errors and omissions in plans and speci- fications may be expected on. any large complex project and are" usually brought to the attention of the Grantee through the Engineer, Construction Contractor or sup- plier. Many errors are corrected by .alert inspectors before incurring unnecessary additional costs. However, some errors may lead to disputes between the Engineer and Construction Contractor. The Grantee is responsible for resolving the dispute and may have difficulty in assessing the situation, since the Engineer may have also been the designer and may strongly . feel that the design was adequate. Moreov- er, there may be no clearly discernible line between design errors and faulty materials or installation by the Construction Con-, tractor. The Grantee may seek opinions from independent third.parties ex- perienced in modern design practices to aid in the more complex decision making] but should request prior approval from the reviewing agency before contracting with a third party. The terms of an EPA-grant assisted de- signer's contract require the correction of errors/omissions in the drawings or speci- fications without additional compensation. s Time spent negotiating an Engineer/ Construction Contractor dispute'should not extend the time of completion. ,, However, a finding of design deficiency may be grounds for time extension equal to that delay caused by the error itself. Considerations for Evaluating Need for a Change , What is the error or omission? Where are.all the pertinent references in plans and specifications? Is the intention of the pertinent refer- ences obvious .and will they result in meeting project objectives? ' -=- Did the error/omission lead to in- creased Construction Contractor costs? Essentially, a change order in this cate- gory is necessary when some part of the project will hot operate properly without that change to the extent intended if the error or omission had not occurred. The Grantee should evaluate these re- quests carefully, since not all errors or om- . issions necessitate a change to the contract price and/or time. While the Construction Contractor is entitled to ah equitable adjustment, it may have incurred no addi-. tional expense and may have no right to a claim even though an error or omission has occurred. If expense was decreased, a credit could be due the Grantee. The Gran- tee should pursue the available remedies against all parties who are responsible for the added costs of a change to protect it- self against vicarious liability for the im- proper actions of others. : ~ (40 CFR, 33.1030, Clause 13: Part 35, Subpart E. App. C-l, Clause 2) > Changes Instituted by Changes in . Regulatory Requirements Compliance to changes in the law or in the requirements of government agencies may necessitate a change order. Typical examples are: changed requirements for protecting historical or archaeological ob- jects, revisions to building codes, or re- vised road construction plans. The need for .this type of change should be .well documented with sources and dates. Jus- tification for change should include cor- respondence, records and notes demon- strating that the requirements could not have been incorporated into the contract documents prior to bid 'date. Considerations for Evaluating Need for a Change Is this a change or more stringent en- forcement of an existing law or regula- tion? , r Should the Construction Contractor have provided for this in its' bid: "e.g., maintenance of traffic, providing fill materials, waste disposal, environ- ' mental protection, construction safety, etc.? Is the proposed modification actually a change in the work or does it actual- ly fall into the category of accepted minimum standards of workmanship implied if not defined jn any contract work? Grantee should review the documentation for this kind of request carefully to demonstrate that this is in- deed a change. . ------- Design Changes A design change is a modification to an existing design which can be constructed arid will operate properly without mod- ification. In order to warrant considera- tion, it should meet one or more of the following conditions: Be cost-effective. That is, offer a savings- in excess of all costs associated with the change order including future operation and maintenance costs. * Respond to a proposal based on a con- sujictiqn incentive contract clause. Design changes usually originate as proposals volunteered by the Construction Contractor, recommended by the Engineer or requested by the Grantee. The Grantee may see certain benefits such as reduced operating costs or improved operating efficiency. However, any such proposal deserves particularly careful analysis be- cause the plans and specifications have already been determined to be adequate for project purposes by the reviewing agency. The Grantee must receive prior written approval from the reviewing agency before authorizing changes which substantially alter the design, scope, type of treatment, location, size, capacity, quality of any major item of equipment or time of project completion. This category of change is * likely to require prior approval because it often changes project scope or performance standards, so that the Grantee may wish to consider submitting all proposed changes under this category for prior approval by the reviewing agency. Considerations for Evaluating ' ! Need for a Change Considerations relating to design changes fall into five categories: general, substitu- tion, revised site location, additions and deletions. Genera/ > Who originated the proposal? How will it differ from the original contract? Whesn will an answer be needed? (Some design changes require prior approval.) Why was the alternative not consid- ered during design? Is this the most cost effective alternative? Are there others? "_ . ' ,.~\ Who will guarantee the design change? (A Construction Contractor normally guarantees its work for a period of one year after it is accepted by the Grantee. The designer may be held liable for its own design for many years by state statute.) Does the change affect the timing or cost of other contracts? Will the change affect operation and maintenance? What are the secondary effects? Substitution Substitution is the exchange of specified equipment, material, or construction tech- nique for another of equal, better, or lesser quality. The substitution may require a different installation technique from the design, with a resulting change in installa- tion costs which far outweighs differences in material costs. Why can't the specified equipment or materials be supplied? On time? . Is there a purchase contract? If so, when was it authorized? What written guarantees did the supplier make con- cerning performance? How does the supplier respond to charges of non- performance? Will the supplier be li- able for liquidated damages assessed by the Construction Contractor? Has the Construction Contractor expedited delivery? Who assumed risk for timely delivery or performance? Will the specified item be available from other suppliers? Within the time limitations.? Who checked availability? What other suppliers were contacted? Give firm, date, and telephone num- ber, name and title of persons con- tacted. Can the non-availability of an item be fully documented? Do the contract documents specify something impossible or a sole source? Why was this not questioned prior to bid and award? A responsible bidder would be expected to check availabil- ity of major materials and equipment when preparing a bid submittal. Will the proposed substitute be equal in all salient respects and compatible with other equipment and facilities? The Engineer should give a written opinion on this. Was the substitution proposal pro- moted as a result of some design, fabrication, or construction failure? Which? Does the proposed substitute circum- vent the grant and statutory restric- tions concerning non-restrictive speci- fications? Will the change relax the specification to permit use of less expensive mate- rials and methods? How will EPA and the Grantee benefit? Will there be a fair credit? Will the relative order of bidders be changed? Will the proposal violate EPA's "Buy American" clause? Relocation of Site Relocation of site is" a highly undesirable circumstance, since it opens Pandora's box to Construction Contractor claims, es- pecially when done hastily in response to some unforeseen conflict. The Grantee should consider all secondary effects and be assured that a site relocation is the only feasible alternative. Why change the location? Was there a design error? Will it ease the Con- struction Contractor's task? Is the Grantee unwilling or unable to ex- ercise eminent domain? Is there some benefit to the property owner? Are there environmental con- siderations? Does the change necessi- tate additional environmental and archeological review by municipal, state or federal agencies? Additions The Grantee should insure that proposed additions are within contract scope and project scope. Will the proposed item improve main- tainability of the new grant-funded facility or existing facility? If both, in what proportion? For existing waste treatment facilities, will the change constitute normal maintenance for which the Grantee is solely responsible? Improvements to existing facilities to make the total system work are limited to those out- lined in the Grant Agreement. For collector and transportation pipe- lines, will the proposed redesign con- form to the Grant Agreement? Is there . any public funding restriction (private connections, location, size and depth to serve future development)? Is this work considered restoration and is it outside the Construction Contractor's designated "work area"? Deletions Major deletions should not be accepted at face value. Often a careful review will re- veal very extensive costs and secondary effects. Why was it initially in the design? Will the quality of the work be low- ered by deleting the item? Is another item necessary to replace this one? Will the deleted work need to be done in the future, possibly at a higher cost than the proposed credit? What is the impact to the contract? Deleting an item which was priced too low may be of substantial benefit to the Construction Contractor. Thus, the Grantee should evaluate the request for design changes to determine whether the, proposed change will be cost ------- effective or respond to a proposal based on a construction incentive contract clause. It should be emphasized that con- , siderable effort was expended in prepara- tion and. review of the existing adequate plan and there must be good reason to '3 duplicate this effort. (40 CFR 33.255; 33.710; 35.935-11; 35.936-13: 35.2204) i Overruns/Underruns in Quantities Overruns/underruns occur whence differ- ence develops between the quantity es- timated in the bid schedule and the quant- ity actually required to complete the bid item. These differences occur only in con- tracts which are formulated as a series of . bid unit prices for each unit (cubic yard, linear foot, etc.) .of that item installe.d. They do not affect lump sum firm fixed price bids. When the differences are con- siderable, it can result in an unreasonable loss to either the Grantee or the Construc- tion Contractor. The Grantee and Engineer should be alert to identify significant overrun/underrun trends as early as possi- ble and avoid obligating funds which are not available. When change orders increase or de- crease the quantity of original contract items, the Grantee may need to review the unit price to allow for reasonable adjust- ment if there is a contractual "variations" clause where: . The Grantee incurs unreasonable ex- pense when an-itern priced too high has heavy overruns. The Construction Contractor sustains loss due to heavy overruns in an item priced too'low. The Construction Contractor must absorb expenditures of general overhead costs which were included in the unit price for an item that was only partially used. Most contracts contain provisions for significant differences in the "as built" quantities when compared with the es- timated quantities. A provision required by EPA until May 12, 1982, states that should the final quantity differ from the original bid quantity by 15 percent or more-, (less than 85 percent - more than 115 percent) the Grantee should consider negotiating new unit prices. The Grantee may negotiate an equitable adjustment in « the unit price for that differential which exceeds the 15 percent margin. Engineers are not always able to predict contract quantities to plus or minus 15 9 percent in advance. Realizing this, Con- struction Contractors sometimes speculate by entering high unit prices on those items they expect will overrun and low unit prices on those items which may un- derrun significantly. The technique is re- ferred to as an unbalanced bid. The result may be unbalanced unit prices or prices which are not proportional to the es- timated construction costs. However, where the Construction Contractor has large overruns in units where unit prices were underbid and there is no variations clause in the contract, a proposal to mod- ify those unit prices may be developed. It should be evaluated on the basis of the foregoing discussion. Additional clauses may have been in- ' eluded in the contract to minimize in- centive for speculative bid unit prices such as'to: '"'.' Consider overruns/underruns for renegotiation only on major items (e.g., unit price multiplied by quantity equals or exceeds 10 percent of contract dollar amount) or high risk items (foundation ex- cavation). The\Construction Contractor's " competitively bid unit prices are pre- sumed sufficiently balanced that only large changes to major items will create an unfair hardship to either Construction Contractor or Grantee. From another point of view, the increased cost (or savings) resulting from an unbalanced unit price may be presumed distributed over the other contract items. , Place a ceiling or maximum permissible change allowable in the unit price, e.g., 25 percent. Establish a minimum amount payable under the jtem to cover fixed costs. Considerations for Evaluating Need for a Change Where did the difference in' quantity occur when compared to the design estimate? Why did it vary? ' Does the "as built" quantity use the same method of measurement as spe- cified quantity? Are there differing payment limits? Which method is spe- cified?, What documentation is available (e.g., field measurements, survey data, load slips, measurements of carrier, weight checks)? Is the variation in quantity caused by a different use of materials? Is this dif- ferent use more a design change than an overrun? Is this excess included in the cost of some other item of construction in the specifications? Were quantity measurements made under conditions described in the specification? The density, and thus . the volume, of soils depends on whether they are measured in the na- tive; loose, or compacted states. Was the design estimate reasonable? - Should more effective monitoring and measurement of quantities be in- / stituted immediately? A summary change order to establish the final quantities ori a unit price con- tract is accepted practice. However, the Grantee should recognize the purpose and application of contract clauses which 'were intended to minimize unfair advantage and expense to the Grantee or the Con- struction Contractor caused by' significant differences. These clauses are not neces- sarily justification for a change in price. (40 CFR 35.938-5) ', Factors Affecting Time of Completion Six conditions impact time of completion, which is equally as important as costs: ter- mination for convenience, termination for default, suspension of work, directed acceleration, time extensions and con- structive acceleration. It should be pointed out that termination and suspension are not common actions on public sector con- struction. Termination for Convenience A clause of this type reserves the Gran- tee's right to terminate any or all portions of the contract work at any time during the course of the project, even though neither party has violated the contract or failed to perform. The Grantee must follow a prescribed course of notification and assumes control and ownership of facili- ties constructed to date. The Construction Contractor is entitled to an equitable adjustment. EPA-required contract pro- visions or model subagreement clauses re- serve this right to the Grantee and provide a detailed procedure for evaluating the equitable adjustment when preparing the change order. Termination . - . . for Default If the Construction Contractor fails to per- form all or portions of the work with suf-. ficient diligence to ensure completion of the contract within the allotted contract time plus time extensions, the Grantee may terminate the Construction Con- tractor's right to procee'd. The Grantee assumes ownership, of facilities con- structed to date, and can complete the project with its own forces or by using an- other contractor. The Construction Con- tractor is entitled to an equitable adjust- ment which includes: payment for work done and materials supplied to date, de- duction of any additional cost over and above the contract amount which the Grantee incurs to complete the project, and deduction for damages sustained by the Grantee due to the Construction Con- tractor's default. EPA-required contract provisions or model subagreement clauses provide details for calculating this adjust- ment when preparing the change order. ------- Grantee must observe the contractual rights of the Construction Contractor's bonding company or other surety to pro- tect its right to have the project com- pleted. Suspension of Work EPA-required contract provisions or model subagreement clauses contain a clause which reserves the Grantee's right to temporarily suspend or interrupt portions or all of the work for an appropriate per- iod of time at the convenience of the Grantee. In a few cases, the Construction Contractor may be entitled to an equitable adjustment for any additional costs caused by this suspension particularly if the sus- pended work is on the critical path of the project schedule. Directed Acceleration The Grantee may determine that portions of the work or the entire contract must be accelerated from the original contract schedule. While directing acceleration of the work may be procedurally similar to ordering a temporary suspension, the Con- struction Contractor is less able to change the work schedule without additional cost. Time Extensions The Grantee, after determining the facts, may grant a time extension to the Con- struction Contractor for good cause. Other- wise, the Construction Contractor could be , liable for contractual penalties, if any, resulting from failure to perform within the allotted time. A commonly used mech- anism for controlling unjustified delays in contract completion is a liquidated dam- ages clause in the contract. The clause generally assesses a dollar amount to be paid to the Grantee from the Construction Contractor for each day that the time re- quired to complete the project exceeds the contract time. The amount is based on es- timated damages which would be sus- tained by the Grantee. This clause is in- voked only if the Construction Contractor has failed to complete the work by the de- signated time or fails to justify and obtain approval of time extensions. Since the Construction Contractor will generally provide a justification, the Grantee should keep complete time-related records in order to enforce this clause. Constructive Acceleration / The Grantee should not ignore a justifiable request for a time extension since this can result in a Construction Contractor claim for constructive acceleration. This occurs when a Construction Contractor sustains additional costs by increasing forces or otherwise incurring added expense to overcome lost time which occurred through no fault of its own in order to avoid assessment of liquidated damages. Considerations for Evaluating Need for a Change Was the cause of the delay beyond the Construction Contractor's control? Did the Construction Contractor fail to take normal precautions? Was the Construction Contractor ready and able to work? Did the Construction Contractor sub- mit a detailed schedule projecting completion within the allotted time? Updated regularly? Did the updated schedule justify an extension? Did this schedule contain a "critical path analysis" or equivalent? -J- Has the Construction Contractor main- tained sufficient forces in those op- erations along the critical path where needed to meet target dates? How have causes other than normal , weather beyond the control and with- out the fault or negligence of the Con- struction Contractor affected target dates along the critical path? Ex- amples of these include acts of God, acts of the public enemy, acts of the Grantee, acts of another contractor in the performance of a contract with the Grantee, fires, floods, strikes, or un- usually severe weather (e.g., A carpen- ters' strike lasting ten days may have only delayed the total project three days). Has the Construction Contractor pro- ven "unusually severe weather" with such information as climatological data, return probability of severe storms, or flood depth data? Did the weather phenomenon actually delay operations along the critical path or secondary operations? Was the Con- struction Contractor shut down for other reasons? Terminations, suspensions and ex- tensions of time will necessitate pro- cessing a change order. Terminations for convenience or default are usually very complex and may require evaluation of the entire project. Other contract pro- visions in addition to EPA-required con- tract provisions or model subagreement clauses can affect the outcome. Extensions of time should be fully evaluated and jus- tified. The Grantee is cautioned against awarding unwarranted time extensions, so that liquidated damages may not be un- v necessarily forfeited. Whenever time factors are part of a change order, they should be negotiated together with the other factors, not de- ferred or separately negotiated. In this way, claims for associated costs such as additional overhead during time ex- tensions can be largely avoided. (40 CFR 33.1030, Clauses 5 and 6; Part 35, Subpart E, App. C-2, Clauses 4, 5 and 6) - ------- Preparation of the Change Order The preparation of the change order by the' Grantee requires familiarity with .contract documents, assembling of pertinent in- formation, negotiation, and careful documentation of the proceedings. The change order may be initiated by a request for proposal from the Grantee or as a claim or recommendation for change from the Construction Contractor. A claim is basically a request for relief because some action or inaction by the Grantee or a mis- representation in the contract documents is alleged to have caused an involuntary change in the cost or time of performing the contract. It differs from the other methods of initiating the change order process, since the circumstances already exist and the Construction Contractor has announced the intention of pursuing an increase in the contract price or time. While a request for proposal or a claim are general in nature, the change order proposal sets forth a full development of costs and work. It is a written offer by the Construction Contraqtor to perform or de- lete stated work in return for ah adjust- ment for a certain amount of money or contract time (if needed). The Grantee should examine a proposal very carefully to determine by reference to the appropriate section in the specification those items which are included, and those which are omitted. However, timely action on the proposal is equally important, since delays could increase the Construction Contractor's costs and possibly lead to . secondary effects on project cost and com- pletion time. . - Before entering negotiations, the Grantee should be totally familiar with the options and incentives provided by the contract documents. Application of these tools can 'encourage the Construction Contractor to negotiate meaningfully. The bilateral change order is the more, s common type, it is one agreed to by both , parties, and it minimizes cause for dis- putes and claims at a later date. Should meaningful negotiations fail, the Grantee may issue a unilateral change based on the authority provided it by the EPA-required contract provisions or model subagree- ment clauses. For a unilateral change, the Construction Contractor, whose con- currence is not required, is entitled to an "equitable adjustment" for any difference in cost resulting from, that change. Many contracts provide a formula for computing the adjustment. The threat of the use 'of the unilateral change plus other options provided for by contract can expedite meaningful negotiations. ' Other options include deletion of the work covered by the change and perform- ance of that work fay the Grantee's own forces (which should be approved by the reviewing agency before starting work), or performance under a separate contract awarded to another construction con- tractor. However, a proposal deleting ,the changed work may entitle the Construc- tion Contractor to an equitable adjustment for partt but not necessarily a prbrata share, of the overhead and profit allocable to the changed work and not recovered elsewhere. The unilateral change should be invoked with caution since control over costs and time may be lost, the quality of the work may suffer and control of the contract may suffer. Contract documents .generally provide time limitations which the Construction Contractor must satisfy in order to be enti- tled to an adjustment. Likewise, the Gran- tee should respond in a timely manner, particularly in the case of a claim for ex- tension of time. Failure to respond may be construed as a denial and, if the Construc- tion Contractor fulfills the conditions for constructive acceleration, may recover damages from the Grantee.. Convinced of the need for a change order, the Grantee's next step is to negoti- ate the conditions of that change with the Construction Contractor and prepare the change order. Effective negotiation is a'vi- tal function of contracts administration. The Grantee should, as good business practice, prepare for negotiations with the same thoroughness as the Construction Contractor. There should be an exchange of background information, clarification of . the scope-of change, consultations with regulatory agencies where necessary, ex- ploration of alternatives and secondary effects and cost and time considerations. Each party should formulate certain negotiable objectives of performance, price, and time. (40 CFR 33.1030 Clause 3; Part 35, Subpart'E, App. C- 2, Clause 2) Preparation For Negotiations The Grantee is responsible for negotiating fair and reasonable cost and time for a necessary change order. Preparation for negotiations should include consideration of quality control, cost, alternative methods, secondary effects, and time. The Engineer's advice is normally sufficient for this preparation. However, where the.Grantee is faced with an unusually substantial and com- plex claim, it may wish to use an in- dependent third party to prepare an assessment. This third party should pro- vide .whatever engineering and construc- tion, financial, and legal expertise is needed to clarify the Grantee's position regarding costs, share of liability and amount at risk. By comparing the assess- ment to litigation/arbitration cost estimates 'and the Construction Contractor's poten- . tiaLsettlement offer, the Grantee may find the claim close to resolution. It should be noted that written prior approval by the reviewing agency should be obtained be- fore contracting with a third party if the Grantee wants this assistance added to the scope of the grant-eligible project. Quality Control Quality of materials and workmanship may be a negotiable item in some mod- ifications. The corresponding price can vary over a considerable range. Any pro- posal for change should include a detailed description of work, plus a specification clearly defining quality of materials and workmanship. Cost Most changes clauses specify that an equitable:adjustment should be agreed up- ------- on, The goal of an equitable adjustment is tq leave the Construction Contractor in the same relative profit or loss position on the basic contract after the change order as if there had been no need to change the con- tract. The Grantee should establish the cost of the change. Insofar as possible, before the start of work. Pricing of the work after its completion is undesirable since it: Compromises the Grantee's ability to control project costs. « Gives the Construction Contractor a dis- tinct advantage in negotiations for ex- tensions of time. Fosters a condition where the price agreement may be based upon cost plus a percentage of cost basis which is not allowed under EPA regulations. Fosters a pattern of overpriced pro- posals which delay agreement until after the work is completed. I ' ti'i,:T * At this stage, the Grantee should have the CQnstruqJion Contractor's price pro- posal, the Engineer's independent cost es- timate and possibly an independent third party's assessment if necessary for com- parison. The Grantee should be prepared to negotiate cost plus a fair profit, in- cluding reductions in overhead and profit for deleted work. Under grants awarded before May 12, 1982, the Construction Contractor is required by EPA regulations to submit sufficient cost and pricing data to the Grantee to enable the Grantee to de- termine the necessity and reasonableness of costs. Under grants awarded on or after May 12,1932, the Grantee is required by EPA regulations to conduct a cost or price analysis for all negotiated change orders estimated to exceed $10,000. HO CFR 33.290, 33.1030, Clause 8; 35.938-5) Alternative Methods There are generally a number of alterna- tive methods of meeting the objective of the proposed change. The Construction Contractor, being the most knowledgeable about its operating costs, can often suggest economies in construction methods or materials not apparent to a Grantee. The Cost effectiveness of the alternatives pre- sented should be compared after a tech- nical analysis, taking into account future operation and maintenance costs. Whether the change is needed to complete the proj- ect should also be considered, since the "no change" alternative may in fact be the most cost effective choice over the design life of the project. ' Secondary Effects A seemingly minor contract change may have secondary impacts which are many times more costly than the original change order amount. Assessment of secondary effects presupposes a thorough un- derstanding of the project design, contract documents, and the Construction Con- tractor's schedule and construction tech- niques. Failure to properly assess secon- dary effects may undermine the cost effectiveness justification supporting the proposed change's. The following example will illustrate secondary effects: A change is proposed to increase the size and capacity of a pump. The pro- posed pump may no longer be compatible with intake or discharge piping, power source, housing, mounting hangers, or electrical controls. 'Some of the conflicting parts may already be ordered or installed. Many of the costs may be duplicated, plus, should any portion of the duplicated work or de- livery time impact the critical path sche- dule, the contract completion date may be delayed. The prime Construction Contractor may guarantee and absorb any unforeseen sub- contractor costs; however, any portion of the work or related work constructed by another prime contractor should be as- sessed for costs and time impacts. On pro- jects with multiple prime Construction Contractors and on fast-track projects, the Grantee generally has assumed the responsibility for coordination and may be liable for the secondary impacts on related prime Construction Contractors. The designer may be entitled to addi- tional fees for design (if not to correct an error or omission); plus, if the change re- sults in an extension of time, there may be additional inspection costs. If the electrical controls are provided by another prime contractor and need mod- ification, another contract change may be generated. Time Time affects price. It is unlikely that a realistic price can be negotiated without the parties agreeing pr being close to agreement on the time adjustment re- quired. Deferral of time negotiations to a later date suffers from the same criticisms as after-the-fact pricing, since it: Relieves the Construction Contractor of pressure to complete the work in a timely manner. However, if time negotiations are deferred, the Construction Contractor must still prove the basis for delays. Places the Construction Contractor in the advantageous position of negotiating from actual time, This can be countered by keeping construction schedules up to date. Creates a danger of constructive acceleration die to failure to issue jus- tified time extensions promptly. Approval of a change order for time ex- tension may extend the amount of \ engineering and inspection needed on the project. Approval of a time extension will not relieve the Grantee from anv obligations » that the state or EPA may have imposed upon the project. In addition to the Construction Con- tractor's proposal for time extension, the Grantee should make its own independent estimate (normally prepared by the En- gineer). Memorandum of Negotiation It is good construction management prac- tice to keep a memorandum of the negotia- tions pertaining to a change order. The amount of detail and formality involved in the memorandum should definitely be not more than is justified by the complexity of the work and cost involved. A record of these negotiations docu- ments that the parties have a clear un- derstanding of the proposed changes and jointly evaluated the reasonableness of the proposal. These should include con- siderations of quality, cost, alternative methods, secondary effects, and time. The memorandum should be prepared at the negotiating table and signed by all attending. Immediate documentation mini- mizes misinterpretation and memory fail- ure. The parties may not reach agreement on some or all of the items discussed. The disagreements are often more significant ~ than the items resolved. Those items which are not resolved or are not negoti- able should also be recorded, stating the position of each side and whatever reservation of rights is necessary. The reasons for disagreement must be clearly documented. A multipart bilateral change order can then be executed for the re- solved items and one or more unilateral change orders issued for those unresolved items which must proceed. The Construc- tion Contractor may then seek a remedy through renewed negotiation, arbitration or litigation. A number of unrelated items may be discussed at the same session and in- ; eluded in one memorandum. The Memor- andum of Negotiation should contain the following information: Project name and number, location, ' date. ' Contract name and number. 10 ------- Names of persons representing Con- struction Contractor, Grantee, Engineer. Description of proposed change'(Attach revised specification, plan, sketches, shop drawings, etc.) station location, plan sheet j number. Discussion of alternative methods of meeting objective and quality con- siderations. * Construction Contractor's price pro- posal. Engineer's independent estimate of cost and time changes. Explanation for recalculation or dis- agreement. Statement of total cost changes in- cluding secondary costs. Statement of total,time changes. Assurance that complete cost of secon- dary effects has been included. Dated signatures of persons attending. The Memorandum is not a notice to pro- ceed, nor is it a change order. It should be used in the preparation of the change order and retained in the Grantee's files for possible later use by the reviewing agency. Change Order The change order is the formal doeument which alters some condition of the con- tract documents. The change order may alter the contract price, schedule of pay- ments, completion date, plans and speci- fications. It specifies the agreed upon change to the contract and should include the following information: Identification of the change order 'Description of change ' ; Reason for change ; Change in contract price Change in unit prices (if applicable) Change to contract time Statement that secondary impacts are included ' , Approvals by Grantee's and Construc- tion Contractor's authorized representa- tives 1 The Grantee may require the Engineer's signature for internal control, but this is not a substitute for the Grantee's signature. Notice .'.'- to Proceed Before proceeding with the work, the,Con- struction Contractor may require a "Change Order Notice to Proceed" (stan- dard forms available from professional and trade associations) from the Grantee. If needed, the Grantee can provide notice to proceed immediately unless prior approv- al from the reviewing agency is required. The notice to proceed may be made a part of the change order, allowing the Con- struction Contractor to proceed upon ex- ecution of the change order by both par~ ties. Submitting a Change Order to the Reviewing Agency EPA regulations intend that the level of detail required in a change order and attachments depends on the dollar amount and complexity of the change. For changes with a price of $10,000 or less, abbrevi- ated documentation should be used such as, for example, a telephone memorandum to serve as a Memorandum of Negotiation. As another example, sales slips, quota- tions, catalogs and price lists can be used to support the price paid. By using short- ened procedures and by grouping changes to be administered in one change order,, preparation costs should be kept reason- able in relation to the dollar value of the .change. However, related work should not be separated into several change orders just to take advantage of shortened pro- cedures. Submittal requirements also depend on the date upon which the grant was awarded. For grants awarded before May '12, 1.982, the change order approval request and attachments should be sub- mitted to the reviewing agency as soon as a change order has been signed unless the Grantee self-certifies its procurement sys- tem. Allowable cdsts can,then'be included in the next payment request. For grants awarded on or after May 12, 1982, change orders would not need to be submitted to the reviewing agency, unless the Grantee self-certifies that its own pro- curement system does not meet the intent of EPA regulations. However, these change orders will be subject to audit by the reviewing agency at the completion of the project. Documentation should therefore be completed, except the approval request, ,. and filed by the Grantee. In order to assist the Grantee in prepara- tion of the change order approval request, the information typically required by the reviewer has been listed under Screening Process on page 12. This request formally notifies the reviewing agency that a change has been made to the contract documents and asks for change order approval and determination of allowability of any additional costs or time for federal participation. Since .the memorandum of negotiation, change order and notice to proceed (if,any) will be included with the request, it is suggested that information - given on .them not be duplicated on the request itself. The request must be signed by the Gran- tee prior to submission to the reviewing agency. As with the change order, the En- gineer's and Construction. Contractor's signatures may be required as a part of the Grantee's internal control procedures, but this is not a substitute for the Grantee's signature. Supporting documentation should be referenced and then attached to the change order request. The Grantee is expected to keep all change order documentation on file for 3 years following final grant payment. If a change order is the subject of a con- troversy (such as a claim) or audit within the 3 years, the period shall be extended - until resolution of the controversy or au- dit. The Grantee should also check with its State agency which has reviewed the con- struction drawings and specifications to determine if there are any additional change reporting requirements, such as modifications to a State-issued building permit. ('(I CFR 33.001: 33.110)' 11 ------- Reviewing Agency Proce3ures The reviewing agency's responsibility is to determine if a change order request com- plies with and satisfies the requirements of the U.S. Environmental Protection Agency's (EPA) construction grants pro- gram" on two points. The first is whether me work would be considered a major change and therefore, in many cases, a sig- nificant alteration of the previously approved plans and specifications. The second is whether the reviewing agency should commit additional federal and/or state funds to the project. To do this, the reviewer should be thoroughly familiar with the program, the specific grant con- ditions, the contract documents and the following procedure for consideration of a change order. Each reviewing agency has developed Us own checklists for review of change Orders, which may be more or less de- tailed than what is provided here, so that the Grantee should discuss those pro- cedures with the particular reviewer who is involved^ The procedure that follows is organized so that the more detailed an- alysis required in the succeeding steps need only be performed if each earlier step is already satisfied. Thus, the change proposal need not be thoroughly analyzed if the request is deferred or rejected at an earlier stage. A point which needs to be re-emphasized here is that the detail re- quired by the reviewer should not be more man is justified by the complexity of the change and cost involved. Even though each reviewing agency's re- quirements will differ, the process should he generally the same and in the following sequence: Screening of change order materials. Verification of prior approval require- ments. " " _ ^ Determination of federal and/or state funding participation, based upon: j Need for change. r- Reasonableness of the method of accomplishing the objective. TT- Eligibility of the change. Allowability of the costsl Documentation of the review pro- cedures. Notification to the Grantee. Screening Process The change order approval request should first be screened to determine whether the information and documentation provided are sufficient for the subsequent more de- tailed review. Checklists are a common, effective technique used to insure that each item is verified. Later, they document the following: who reviewed which items, when, and what the results were. Also, where two or more agencies check por- tions of the same request, the checklist clearly states which items Were reviewed and by whom. A schedule of important items to be included in a reviewing agen- cy's checklist for the screening of change order requests is provided below. Identification of change order request. Project name. Contract name and number. EPA Project number. State Project number. Grantee nanie. Change Order number. Date. Names, addresses and telephone num- bers of Grantee, Construction Contractor and Engineer representatives. State approval, name, title, date. Prior Approval. Required from reviewing agency? « Obtained from reviewing agency? Need for change. , Clear understandable statement. Cause and remedial change. Reason why not in original contract. References and attached substantiating documentation. Applicable contract provisions cited and compliance. Description of change. Clear statement, not ambiguous. Revised plan and specification sheets referenced and attached. Design data and calculations attached. Scope of change is clear. Change is within project scope. Design is adequate. Revised material or construction method is (equal to) (less than) (better than) specified construction. Will revision increase/reduce time and/ or cost of construction? How are operation and maintenance costs affected? Is arithmetic correct? Does agency inspection report verify accuracy of statements? Does other substantiation verify accura- cy? Grantee inspector reports, laboratory tests, pictures, others. Change to contract price Dollar amount of change shown (zero for no change). Construction Contractor's cost break- down. Profit entered separately. Engineer's independent estimate in- cluding verification of costs for new item; Documentation referenced, attached. Are unit prices in accordance with con tract documents and regulatory require- ' . ments? Change to contract tune. ' Statement of number of days or zero days. Documentation referenced and attachec ------- Non-federal funding is properly certified and authorized. Approvals. Signature(s) entered and dated. J Execution of signature(s) agrees with prior approval requirement. Change'order signature(s) entered and j dated. Execution of change order signature(s) . agrees with prior approval requirement. Attachments are listed and attached. Memorandum of Negotiations. Cost and pricing data attached and cer- tified by Construction Contractor (if in ex- cess of regulatory limit). Change Order and Notice to Proceed (if required). If it has been determined that the change order approval request has ade- , quately met the screening criteria, then the reviewer can proceed to a determination of whether, the prior approval require- ments have been met. If the request has failed to meet the screening criteria, then further information should be requested. Prior Approval Requirements Written approval from the reviewing agen- cy prior to the start of ,work associated with the change is often required. The conditions which require prior approval were previously discussed in Prior Approval Requirements on page 3. After the change order approval request has been screened, the reviewer must de- termine whether the scope and conditions of the change would have required prior approval. If so, a check must be made whether the approval had been given prior to the start of the change-related work. The actual work done must be reviewed to see whether it conforms fairly closely with the terms of the prior approval. If there is a substantial difference, the work would have to be considered done without prior approval. When the work would have required prior approval and it was not given, the reviewer must then decide whether to seek a deviation from the pertinent regula- 4 tion, (see Prior Approval Requirements on page 3) or to disapprove the cost of the change. On the other hand, when the change had received prior approval or did » not require, it, the reviewer can then pro- ceed to the determination whether federal and/or state participation in the funding of the change should be approved. This is an appropriate point to remind , the reviewer of the need to act as ex- peditiously as possible on prior approval requests. Delays could increase the Con- struction Contractor's costs and possibly lead to secondary effects on both project cost and completion time. , Determination of Federal and/or State Funding Participation The reviewer's determination on whether to approve additional federal and/or state funding for a change would be based on the Grantee's analysis of the need and demonstration of the reasonableness of the means for accomplishing the changed work. Following that, the reviewer must determine that the change consists of elig- ible work and that its costs are allowable. Review of the Need for Change Expeditious processing of the change order is necessary in order to deal with the inevitable changes in circumstances or ' conditions which arise duririg the .course of construction and require increases or decreases to the work, cost and time for completion. These changes can generally be classified into the following six categor- ies: differing site conditions, errors or om- issions in plans and specifications, changes instituted by the regulatory agen- cies, design changes, overruns/underruns in quantities, and factors affecting time of completion. It is possible that some change order request submissions may fall outside of these categories. However, those requests would have sufficiently similar character- istics that the reasoning process developed in one or more of these six, categories could be used. The reviewer must determine that suf- ficient evidence has been provided to demonstrate the need for a change. While this is largely a subjective judgment, it should avoid being a second-guess of whether there is a need. It .should instead be a determination whether the Grantee' made a reasonable analysis, using a ration- al basis such as in the chapter entitled Conditions that May Warrant a Change . Order on page 4. If the,evidence of need has not been affirmed, the request should be returned to the Grantee for further jus- tification. The reviewer should give particular attention to the regulatory prohibition against funding change orders resulting from Grantee mismanagement or the Gran- tee's vicarious liability for the improper actions of others. (40 CFR 30.600) Reasonableness of the Method of Accomplishing The Objective , This evaluation is based on consideration of the quality, cost, alternate methods^ secondary effects of the change and the impact on completion time. The following items should assist in the evaluation of the change order for reasonableness: > Quality considerations. Js quality of change equal to, less ,than, or greater than original work? , If greater, is it justified? If less, is a credit offered? Does it equal or exceed minimum . technical standards? Does it require additional review un- der the National Environmental Policy Act? Cost review. Have cost and/of price analyses been performed? , . Do cost and quality match up? Is the cost fair and reasonable? Is a cost-effectiveness analysis needed? What is its conclusion? The reviewer may evaluate the cost of proposals by either or a combination of two methods: cost and price analysis. Using the cost analysis method to evalr uate proposals involves a detailed review of the cost components plus profit. Cost components include direct and indirect ' items of cost. Direct costs include labor, fringe benefits, equipment and material costs directly attributable to the perform- ance of the changed work. Indirect costs include insurance, bonding, overhead, and other similar costs which may be allocated and represented as a percentage of direct costs. Using price analysis, the Grantee com- pares the price of an item with other es- timates, bids, or 'quotations for similar items. Individual components of the price are not evaluated separately. Care must be exercised when.comparing prices to de- termine the similarities and differences be- tween the items. . , Alternate methods. What other alternatives were consid- ered to accomplish the objective? Is the evaluation of alternatives (in- cluding no change) adequate con- sidering the scope of complexity of the change? . Is this alternative cost-effective? How does it affect future maintenance cost's? Is the change necessary, to complete the project? Secondary effects of the change. ' Are there secondary effects? Are the secondary effects evaluated? Is this change order the unforeseen or miscalculated result of a previous contract change? . Are the cost analyses for secondary effects complete and reasonable? ------- Impact on time of completion. How does the change impact on the time of completion? Is the Grantee legally obligated to grant extension of time? Is the Grantee obligated to pay for the additional costs incurred by the time extensions? !' L ' ' "! 1 If the method for accomplishing the change has been determined to be reason- able, then the reviewer must proceed to determine the eligibility of the change order request. If the reasonableness has hot been affirmed, the request may either be referred to the Grantee for further clarification or may be denied partial or complete Federal funding participation. (40 CFR 30.700) Eligibility of the Change Eligible costs are those costs in which federal participation is authorized by the particular statutes which govern that grant. A finding of eligibility for a particu- lar item of work means that the descrip- tion pf this work fits, within the limita- tions set forth by applicable statutes. Sources of authority for funding eligibility Include those shown below and the re- viewer must determine which statute is applicable to the specific project. * Public Law 84-660 (enacted July 9, 1956 and amended through November 3, 1966): authorized publicly owned wastewater treatment plants, intercepting and outfall sewers, and waste water pumping facili- ties. Public Law 92-500 (enacted October 18, 1972): added collector sewers and land integral to the treatment process. Public Law 95-217 (enacted December 27,1977): added privately owned treat- ment works if overseen by a public agen- cy. Public Law 97-117 (enacted December 29,1981): restricted new grants for sewer replacement/rehabilitation, new collector sewers and combined sewer overflow correction after September 30, 1984. Eligibility determinations are made When the construction grant is approved. Additional screening for eligibility of each change order must be made on the basis of the following limitations which are com- mon to all the foregoing statutes: Is the change related to the construction of publicly owned treatment works? Is the request related to approved plans, specifications and cost estimates? * Js it not included in any work previ- ously determined to be ineligible (unless eligibility criteria changes)? Is the change related to that which is necessary to maintain effluent limitations and schedules of compliance? Are EPA funds available from the cur- rent State allotment? Is there assurance of the availability of additional non-federal share funds, if necessary? - Are the size and capacity, including re- serve capacity, related to needs? Are there any proprietary, exclusionary or discriminatory requirements other than those based on performance? Is the change cost effective? If the reviewer determines that the change order request is eligible, and that cost can be allocated to the extent of bene- fit properly attributable to the project, the request must then be reviewed for allowability. Should the request be de- termined to be ineligible, the request must be denied grant funding. HO CFR 30.705) Allowability of the Costs Project costs are allowable if the project is authorized by applicable statutory pro- visions, as previously discussed under Eligibility of the Change, and payment is allowed under applicable regulatory pro- visions. These provisions also apply to an allowability determination for a change order and are as follows: The costs must be reasonable and with- in the scope of the project (reasonableness has been analyzed under Reasonableness of the Method of Accomplishing the Objective on page 13). The cost is allocable to the extent of benefit properly attributable to the project (appropriate allocation of costs has been analyzed previously under Eligibility of the Change). Such costs must be accorded consistent treatment through application of generally accepted accounting principles. The cost must not be allocable to or in- cluded as a cost of any other federally assisted program in any accounting period (either current or prior). The cost must be in conformity with any limitations, conditions, or exclusions set forth in: the grant agreement. 40 CFR, Parts 30 and 35. Particular attention should be paid to: 40 CFR 30.710(a), referencing OMB Circular A-87 Rev., which provides principles for determining allowable costs for all grants awarded to state and local governments. 40 CFR 35.940 "Determination of Allowable Costs" for grants awarded before May 12,1982, or Appendix A of. Part 35, Subpart I for those awarded on or after that date. , 41 CFR 1-15.2 and, if appropriate, 1- 15.4 which provide comparable prin- ciples for determining allowable cos1; for contracts between the Grantee an the Construction Contractor. Chapter VII, Section B, Allowable as Unallowable Costs in the Handbook of Procedures for the Construction Grants Program for Municipal Wastewater Treatment Works for grants awarded before May 12, 1982. Program Requirements Memoranda and policy memoranda published am adopted by the Office of Water Pro- gram Operations, U.S. EPA, as applic able based on the date of grant award Grantee Management Review The reviewer may notice that one or a group of change orders indicate that sig- nificant Grantee project management im- provements are needed to insure that proj ect objectives will be met. In this situa- tion, the reviewer should recommend to his or her supervisor that particular atten- tion be given to the project. One option available to reviewing agency is a recommendation to the Grantee that an ex perienced construction manager be re- tained. Another option is for the reviewinj agency to request that an evaluation of the Grantee's construction management organ- ization be performed. This type of review would be requested from and coordinated by EPA headquarters. Grantee Notification The Grantee must be formally notified of the action taken on the completed change order request. This notification informs the Grantee of one of the following actions as applicable: If prior approval is required: costs of change order are allowable (01 partially allowable as stipulated). costs of change order are riot allow- able, If prior approval not required: change order is approved and costs * are allowable (or partially allowable as stipulated). change order is approved, but costs * are not allowable. change order is not approved and the reason. In all cases, that approval of a project change does not obligate EPA to any in- ------- crease in the amount of the grant or grant payments unless an amendment to in- crease the grant is also approved. This limitation should-be stated in the approval and appropriate action taken toward amending the grant if necessary. The j Grantee should also be informed of any ; restrictions on grant amendments, such as the State agency denying certification of a grant increase or any regulation which ^limits grant increases. Appeal of Allowability Determination The Grantee may appeal a determination of allowability to the Regional Administra-, tor within 30 days of its receipt. This ap- plies to determinations by the state agency or EPA project officer. Details and appeals procedure are explained in 40CFR 30.1100 and 35.960, plus 35:1030-9 for de- terminations by delegated state agencies. Documenting the Project File for Change Orders The reviewer must maintain in the project file a list of the allowable and unallowable dollar amounts of each change request, . plus the cumulative dollar amounts to date. Allowable time extensions and cur- rent time of completion should also be .listed. Interim reimbursement payments to the Grantee may include the value of approved change orders if requested. The reviewer w_ill determine that a reimburse- ment request is based upon the sum of ori- ginal contract amount, plus only allowable costs for contract changes, not to exceed the grant amount as amended. Each change order should be shown separately, in numerical order, with its in- dividual tabulation of quantity and pay- ment. If the change, affects an original con- tract quantity, the change will still appear separately, since there may be a time lapse between Grantee processing and EPA approval. A change which alters ,an origin- al contract quantity or price will reference that original item. The reviewer will file the following documents, as applicable, with the con- tract changes: Request for change order approval - signed and dated copy - with attachments as follows: Memorandum of negotiation including the Engineer's independent estimate (if requested by the reviewing agency). Change order. Notice to proceed (if prior approval is required, notice will be furnished sep- arately). Reviewer's checklist - signed and dated copy. , Notification of approval or disapproval. Request for additional information or clarification. Memoranda of meetings. Telephone conversations - notes of the reviewer. Inspection Reports - review agency in- spector. Project cost summary - updated. Acknowledgements The contribution of the following partici- pants in the development of this guidance is gratefully acknowledged: Contractor , Burns and Roe Industrial Services Corporation EPA Project Officer Eliot, Tucker - Municipal Construction Di- vision , Peer Reviewers Robert Gervais - EPA Region 9 George Gunn - CH2M-HU1, Reston, Vir- ginia i - Technical Reviewers Michael Sloss - California State Water Re- sources Control Board 'Ta-Shon Yu - Maryland Environmental Health Administration George Goldy - New Jersey Department of Environmental Protection Conrad Simon - EPA Region 2 Charges Strubbe - EPA Region 5 Evan Revelle - U.S. Navy, Naval Facilities Engineering Command R.P. Young - U.S. Army Corps of En- gineers, Los Angeles District Jack Farless - U.S. Army Corps of En- gineers, San Francisco District Thomas Gower, Jr. - EPA Office of In- spector General Allan Abramson - EPA Region 7 , Todd Gayer - EPA Region 5 David Fulton - U.S. Army Corps of En- gineers, South Pacific Division Seymour Lubetkin - Roy F. Weston, Inc., West Chester, Pennsylvania Thomas Wolf - Milwaukee Metropolitan Sewerage District, Wisconsin ' James Borberg - Hampton Roads Sanitation District, Virginia Ron Bond - City of Knoxville, Tennessee Wayne Bruce - East Bay Dischargers Au- thority, San Lorenzo, California Hugh McMillan - Metropolitan Sanitary District of Greater Chicago, Illinois Orlando Dalke - Idaho Department of Health and Welfare Paul Kuhn - Greeley and Hansen En- gineers, Chicago, Illinois David Achorn - Maine Department of En- vironmental Protection Gordon Wegwart - Minnesota Pollution Control Agency Al Stewart Rosin - Lockwood, Andrews & Newnam, Inc., Houston, Texas O.S. Hiestand - Section of Public Contract Law, American Bar Association Tom Stire - EMA, Inc., St. Paul, Minnesota Harold Gray - H.R. Gray & Associates, Co- lumbus, Ohio ' John Foster - Malcolm Pirnie, Inc., White Plains, New York Allan Smirni - Envirotech, Menlo Park, California Charles Parthum - Camp, Dresser & McKee, Inc., Boston, Massachusetts Ernest Trad - New York State Department of Environmental Conservation 15 ------- ------- |