&EPA
            United States
            Environmental Protection
            Agency
             Office Of Water
             (4204)
EPA 832 R-92-002
September 1992
Sequencing Batch Reactors
For Nutrif Jcation
And Nutrient  Removal
                                    f Priiiiedon Recycled Paper

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   U.S. Environmental Protection Agency
Office of Water Enforcement and Compliance
          Washington,  D.C.   20460
         SEQUENCING BATCH REACTORS

   FOR NITRIFICATION AND NUTRIENT REMOVAL
               SEPTEMBER  1992

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                             NOTICE
     This document has.been reviewed by the U.S. Environmental  .
Protection Agency and approved for publication.  Mention of trade
name! or commercial products does not constitute endorsement or
recommendation for use.

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   TABLES.
    4     SITE VISITS
                                    CONTENTS
Section              ...                            '  '         .  •    '.   ' •

   FIGURES	        iii
                                                                                IV
   EXECUTIVE -SUMMARY.	'	• • • \	        •  1
         Background  and  Obj ectiyes	'. ...-./......'	•   -       1
         Findings ...,...'..>.....	     : •   2
         Conclusions .'.	'. V	,- • • •	.,..'.. .^ .. ~	          3

   SEQUENCING  BATCH  REACTOR FACT SHEET	       'FS-1

   1     DESCRIPTION OF  SBR PROCESS	       }' !
         INTRODUCTION	       . l~ l
               Cycle  Operation	'      \~ •*•
         DESCRIPTION OF  EQUIPMENT	       l~ 2
               Advantages	       •"•" •*
               Disadvantages	       1" °
2     THEORY OF NITRIFICATION,  DENITRIFICATION,  AND  PHOSPHORUS
                                                                .....       2
                                            ................. ' ........ ;
                                                 .- ........... - - •' .....   2' 2
          REMOVAL [[[ .....      2 " 1
          NITRIFICATION. . ...................... ................. ' ........ ;      2' 1
          DENITRIFICATION ............................ ../- ........... -  - •' .....
          PHOSPHORUS REMOVAL ........................ '•  • - .................      2' 3

    3      DESIGN ......................... ............................... '      3 " 1
          INTRODUCTION ................................ . ..................      3' 1
          STANDARD SBR DESIGNS WITH NITRIFICATION: ......................      3- 3
               Aqua-Aerobic Systems.. ........... •: ............ • ..........      3" 3
               Austgen Biojet ...................... ............. ........      3" ^
               Fluidyne ......... . ................. ....... -.- .............      3' ^
              . JetTech ................................. •• ...............      3~ 6
               Purestream ......................... • .....................        "  °
               Transenviro ..................... •- . .............. • ........       3"  ^
          SBR DESIGNS FOR BIOLOGICAL NUTRIENT REMOVAL .............. .....       3-  7
               Aqua-Aerobic Systems ............... " .............. ........ •       3-10
               Austgen Biojet .............................. _•- ..... •' ......       3-10
               Fluidyne . V ............... . ...... ' ........... • - •/ '•/'•• •"• - • • •    "  '-3-11
               JetTech ............................ ' ....... ''• • -1- ...........    '   3'11
                              *•                                                ^11
               Purestream. . . . ? .................. _; ........................  .
               Transenviro .................... ...................... : • • •       3-11
          INTRODUCTION ........................... ........... ...... •......'     4- 1
          PLANT. OBSERVATION ............................................ •       4~ 1
               Marlette , Michigan ................................. • ......       4" 1
               Graf ton ,  Ohio ................ . .............. • ............       4~ 5

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                                     CONTENTS
Section
   5     ANALYSIS OF SBR  PLANT  PERFORMANCE  DATA	
         PERMIT LIMITS.;-..:...;	•	..:...
         PLANT DATA	
              Armada, Michigan	
              Buckingham,  Pennsylvania	: . . .
              Caledonia,  Minnesota	:	
              Clarkston,'Michigan -  Chateau Estates Mobile  Home' Park.
              Conover,. North Carolina -  Southeast Plant	
              Del City, Oklahoma-	,...:.	
              Dundee, Michig'an		
              Fairchance, 'Pennsylvania.	'.'. . . .%	•.
              Grundy Center ,  Iowa	"	
              Manchester,  Michigan	
              McPherson,  Kansas	 . . .
              Mifflinburg,  Pe-nnsylvania	•. • • • •••'••• •
              Monticello,  Indiana -  White Oaks on the Lake  Resort....
              Muskegan Heights, Michigan -  Clover Estates Mobile
                Home Park	•	
              Walnut Grove, Pennsylvania. .......	: . .
              Windgap,  Pennsylvania	:	

   6     COST ANALYSIS	:	:	
         INTRODUCTION	•	
         CAPITAL  COSTS	
         OPERATION  AND MAINTENANCE COSTS. . .	,. '.	

   7     REFERENCES	
Page

5-  1
5-  1
•5.-  1
5-  5
5-  6
5-  6
5-  7
5-  7
5-  7
5-  7
5-  8
5-  8
5-  8
5-  8
5-  9
5-  9

5-  9
5-  9
'5,-10
     i

6-  1
6-  1
6-  1
6-  4

 7-  1
          APPENDIX A
                                        11

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                                     FIGURES


„.                                               "                            Page
Figure                    .;                                                .   	°~

FS-1     TYPICAL SBR OPERATION FOR ONE CYCLE	-.	      FS'  7

FS-2     UTILITY, OPERATING AND CAPITAL COSTS	      FS'  8

   1:'    TYPICAL SBR OPERATION FOR ONE CYCLE	'.	       1-  3
                          •".-•.'_    •              /'     -
   2     AUSTGEN BIOJECT  ICEASR BASIN	'.	•	'    l~  4

   3     DENITRIFICATION  CYCLE FOR SBR	,-	   '    3~  8

   4     CHRONOLOGICAL  PLOTS  OF MONTHLY AVERAGE  DATA
          MARLETTE , MICHIGAN	;• • • •   ,    4" 3

   5     -CHRONOLOGICAL  PLOTS  OF MONTHLY AVERAGE  DATA
         MARLETTE,  MICHIGAN	       4* 4

   6     CHRONOLOGICAL  PLOTS  OF MONTHLY AVERAGE  DATA,  GRAFTON,  OHIO	.-     4- 7

   7     CHRONOLOGICAL  PLOTS  OF MONTHLY AVERAGE.DATA,  GRAFTON,  OHIO	       4- 8

   8     CHRONOLOGICAL  PLOTS  OF MONTHLY AVERAGE  DATA,
         SHELTER ISLAND.  NEW  YORK	• • • •      4~l:L

   9     CHRONOLOGICAL  PLOTS  OF  MONTHLY AVERAGE  DATA,
          SHELTER ISLAND,  NEW  YORK	      4'12

   10     UTILITY,  OPERATING AND  CAPITAL COSTS SUPPLIED
          BY SBR FACILITIES	-.	      6" 3
                                        ill

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TABLES
Table
FS-1
FS-2
1'
2
3
U
5
6
cup ITNTT RFT TARTT TTY - SUMMER . . '. 	
CUD T1MTT PFT TARTT TTY - UTNTFR' " 	
crYMllTMr'T? AT? P\7T?MTQ TM A THRFF TANK SYSTEM • 	
TVDTrAT rvrt TT TTHR A' 
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                              EXECUTIVE SUMMARY
Background and Objectives ...                                              '
    The  U.S.   Environmental  Protection  Agency  (USEPA)  has  supported  new
developments in wastewater treatment to promote the  evolution of more  efficient
treatment techniques.  Programs within the Office  of Wastewater  Enforcement and
Compliance  (OWEC). allow  the  application of new technology developments before
adequate  field evaluations .have been  completed.    This  support of full scale
applications  of' new technologies without  the  'benefit" of long  term  evaluation
comes with  inherent  potential  risk  of O&M and process problems  due  to lack  of
experience.    Evaluation  of  new technologies  seeks  to determine  performance
capabilities  and to  identify  weaknesses,  limitations in  use,  maintenance
shortcomings,  and  cost effectiveness.

    OWEC  evaluates  certain  technologies to  verify  overall  performance  and
application  to specific  treatment needs.   Results  of  evaluations  may indicate.
the  limitations  of a technology for  further .consideration and  support.   Where
technologies  are  Successful  and  show beneficial  applications, the USEPA  is
interested  in providing  current  information to encourage their  use.

    This  report  specifically  addresses the use  of Sequencing Batch Reactors
 (SBRs)  for nitrification  and  nutrient removal.   Although limited  use  of SBRs
began in the  1960s,  it was not until  the  early 1980s that the technology became
more  widely accepted and used.   After  early acceptance and use,  USEPA expressed
 increased interest in this  technology especially  in the comparative costs and
 performance.

     The USEPA funded a development  project in  1980, conducted, by the  University
 of Notre Dame,  to evaluate  -,batch  treatment of  municipal wastewater.   The
 project  involved the  conversion of an existing 0.4  MGD  continuous  flow
 activated sludge  facility at  Culver,  Indiana  into a two-tank  SBR.(l)  Results
 of this  20-month project led to  the  use of SBR  technology at several-  other
 municipal  facilities.   An important  factor in  the recent development of SBRs
 was  the  advent  of  more  reliable  instrumentation  combined with microprocessor
 control.(2) _

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                                                      •                   Page 2

     Recently,  concern  over nutrient  discharges  to natural water  systems  and
 more stringent regulations has  led to modifications in SBR systems to achieve
 nitrification, denitrification,  and biological phosphorus removal. Presently,
 approximately 170  SBRs  are operating in  the  U.S.   Of  these,  approximately 40
 were designed, specifically to include nutrient removal.
           .                                    . »s
     .In  putting  together  'this  report,  information  was 'compiled  from  the
 literature, equipment '.manufacturers,  and  wastewater treatment plant personnel.
 The study focused  on'well  established plants'that  had  nutrient  data available.
 There  are  few plants  with total nitrogen  or  phosphorus  permit limits so .the
,,                                                                ,.
 data for these nutrients are limited.
 Findings
    '  Sequencing  Batch Reactors are designed for biochemical oxygen demand (BOD)
  and  total suspended solids  (TSS)  removal  from typical  domestic wastewater for
  small  (<5 MGD)  municipal and private installations. Modifications to the basic
  design can  be mad.e to  allow nitrification,  denitrification,  and biological
  phosphorus removal  to occur.   Cycle  time,  design parameters, and equipment vary
  among  manufacturers.    Influent wastewater  characteristics,  effluent
  requirements,  and site specific conditions influence' design development.'

      Data were collected from 19  municipal  and private SBR wastewater treatment
  plants in the United  States.   The average design flow 'for .these plants ranged
  from  0.028 to  3.0 MGD.    The average  mixed liquor  suspended  solids (MLSS)
  concentration for eight of'the plants ranged  from  2000 to 3600 mg/1.  The food
  to  mass  ratio (F/M) ,  available  for six  plants,  ranged .frota  0.01  to  0.09 Ib
  BOD/lb MLSS-day.'  The solids retention time (SRT)  was  available for  two  plants,
  which were  designed for  Nitrification,', denitrification,  and  biological
  phosphorus removal.  The SRT for' these two plants  ranged from  17  to  30  days.

      The  average  effluent BOD  concentration  ranged from  3 .'0  to -14.0. mg/1 with
  removals  ranging  from 88.9  to 98.1 percent.   The average effluent TSS ranged
  from  3.7  to  20.2  mg/1, excluding one plant with an average effluent TSS  of 52
  mg/1.   No influent  TSS  data was available  for  this  plant.   Removals  for TSS
  ranged from 84.7 to 97.2 percent.

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                                                                         Page  3-

    Eight planes  measured both influent and effluent ammonia-nitrogen  (NH3-N)
concentrations.  Effluent -NH3-N  concentrations  for these  eight plants  ranged
from 0.285 to 1.68 mg/1.  Ammonia removal ranged from 90.8 to 96.8  percent.

    Denitrification  data was limited.   One plant monitored both  influent  and
effluent total nitrogen concentrations.   Total  nitrogen  removal for  this plant
averaged 56 percent.   Denitrification was occurring at  three additional-.plants
that measured both effluent' nitrate,-nitrite nitrogen (NOs t N'O^-N)  and influent
NH3-N.

    Seven  plants  measured  effluent phosphorus  concentrations.   "The  average
effluent phosphorus  concentrations  ranged from 0.53 to  4.27  mg/1.  .Two plants
measured both  influent  and  effluent, phosphorus concentrations.   One  of these
plants  average  57  percent phosphorus  removal,  while  the other averaged 64
percent  removal  in the  summer and  69  percent  in  the  winter.   Two  plants added
chemicals  for phosphorous removal and  are  not included in  these findings.
                                                                           r
Conclusions

    The  SBR performance  data  shows that typical  SBR designs can meet effluent
BOD and  TSS concentrations  of less than 10 mg/1.   With some additional design
modifications,  SBRs can successfully  nitrify  to  limits of  1  to  2 mg/1 NH3-N.
They  also  appear to achieve denitrification when properly  designed and  achieve
phosphorus removal  without  chemicals  to less  than  1.6  mg/1,  although data  on
both  processes  are limited.

     SBR's  flexibility  to meet changing . influent  conditions  due  to  ability  to
 adjust  cycles  can  be  especially   important  for 'biological' nutrient  removal
 design  and process optimization.    Current  SBR  designs are  typically  very
 conservative with long HRTs, ;low F/Ms -and high MLSS.     .  -

     SBR aeration design is  different  from  a  conventional  activated  sludge
 system,  since all  the process air  must be supplied during the FILL and  REACT
 cycles.    Downstream  processes  following  SBRs must  be  sized  for higher  flow
 rates due to high decant ratios unless  flow equalization is used.

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                                                                       Page 4

    The SBR market is competitive which will encourage  cost  effectiveness when
compared  to competing  technologies.   State  standards have.not  yet  .been
developed  for  SBRs  similar to  those  that  many  states  have for  conventional
systems.   Current .designs  are based on  several  factors,  including fundamental
process  knowledge,  manufacturer's   information,  actual plant  performance
experience, and .permit requirements.'

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                                                                     Page  FS-1
                     SEQUENCING BATCH REACTOR FACT SHEET

Description  -.  A  sequencing  batch  reactor  (SBR)  is  an  activated  sludge
biological treatment process  that  is  applicable  to treatment -of municipal and
industrial wastewater  for small  to medium  flowrat.es , (0 to  5  mgd) .    An SBR
treatment  cycle  consists 'of  a timed  sequence''which  typically  includes the
following steps:   FILL, REACT, 'SETTLE,  DECANT, IDLE.''whert biological nutrient
removal (BNR) is desired,  the steps in the cycle  are  adjusted to provide anoxic
or anaerobic periods within the standard cycles.

Aeration in an SBR may be provided by fine or coarse  bubble  diffusers, floating
aerator/mixers or jet aeration devices".   The SBR process is  usually preceded, by
some  type  of preliminary  treatment such as screening,  communition or grit
removal.  Because  the SBR process operates in a series of timed  steps, reaction-
and  settling can  occur  in  the same tank,  eliminating the  need  for a  final
clarifier.

The  SBR  technology has  the  advantage  of  being very  flexible  in  terms of
matching  react  and settle  times-to  the   strength  and  treatability
characteristics  of a particular waste stream.                    •  .

Common Modifications  - ,  SBRs  can  be modified  to provide  secondary,  advanced
 secondary  treatment,   nitrification,  denitrification and  biological  nutrient
 removal.   SBR manufacturers  have adapted  the sequence of batch treatment cycles
 described above  in  various  ways. .' Some  systems  use  a•continuous  inflow  and
 provide a baffle to  minimize short-circuiting.'   SBRs were^qriginarty configured
 in pairs so  that,  one  reactorvwas"filling during half of'each cycle  (while  the
 wastewater  in  the other reactor  was reacting,   settling and being  Scanted) .
 The  modified  configurations available  include one- SBR  with an  influent
 surge/holding tank;  a  three ,SBR system in which the fill  time  is one third of
 the total cycle time;  and a continuous  inflow SBR.

 Technology  Status  -  There are  currently . (July  1991)  .approximately  170
 wastewater  treatment  facilities  in the United States which employ  the  SBR
 technology.  Approximately 40 of these  SBR systems are  designed or operated for
 BNR.

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                                                              ;        Page  FS-2

Typical Equipment/No.  of  Manufacturers  -  Complete -SBR  systems  are  available  in
the United States from the following manufacturers:  .  .

    Aqua-Aerobic Systems                                          . •      .
    Austgen Biojet
    Fluidyne             •s        .  ,
    JeCTech    '       ...                 .               ,
    Purestream         "     •        .    .
    Transenviro            .                 .                            •

Applicatlons   -  Sequencing  batch reactor  technology  is applicable for  any
municipal or  industrial waste where conventional or extended aeration activated
sludge  treatment  is  appropriate.   SBR sizes can range  from 3,000 gpd to over 5
MGD.    The  technology is  applicable  for BOD  and TSS  removal,  nitrification,-:
denitrification  and biological  phosphorus  removal.    The  technology-, is
especially  applicable for industrial pretreatment and  for  smaller flow (< 1.0
MGD)  applications  as well as for applications  where  the waste is generated for
less  than 12  hours per day.

Limitations -  SBRs  require  oversize  effluent outfalls because the entire daily
wastewater  volume  must  be  discharged  during  the  decant period(s),  which is
typically 4  to 6 hours per day.  Aeration  systems must be sized to .provide the
total process air requirements  during  the  AERATED FILL .-and  REACT steps.   The
cost-effectiveness  of SBRs may  limit  their utility  at design flow rates above
10 MGD.  Earlier SBRs experienced  maintenance  problems with decant  mechanisms
but these have largely been resolved  with present:day designs.

Performance   -  The  average performance  based -on data- f.rom  19  plants, is
summarized  below:            •>                            .

                   BOD Removal         "            89  -'98%
                   TSS Removal                      85  - 97%
                   Nitrification                   91  - 97%
                   Total  Nitrogen Removal             >75 %
                   Biological Phosphorus Removal   57  - 69%

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                                                                     Page FS-1
                     SEQUENCING BATCH REACTOR FACT SHEET

Description  -  A  sequencing  batch  reactor  (SBR)   is  an  activated  sludge
biological treatment process  that  is  applicable  to treatment -of municipal and
industrial wastewater  for' small  to medium  flowrates  (0 to  5  mgd).    An SBR
treatment  cycle consists, 'of  a timed  sequence  which  typically  includes the
following steps.:   FILL, REACT,  SETTLE, DECANT., IDLE. ' Whert biological nutrient
removal (BNR) is desired,  the steps in the cycle  are  adjusted to provide anoxic
or anaerobic periods within the standard cycles.

Aeration in an SBR may be provided by fine.or coarse  bubble diffuser's, floating
aerator/mixers or jet aeration devices.   The SBR  process  is usually  preceded-by
some  type of  preliminary .treatment such as screening, communition  or  grit
removal.  Because the SBR process operates in a series of timed steps, reaction
and  settling "can  occur  in  the  same  tank,  eliminating  the  need  for  a  final
clarifier.

The  SBR  technology has  the advantage  of  being  very  flexible  in  terms  of
matching react  and  settle  times  to  the  strength and  treatability
characteristics of a particular waste stream.

Common  Modifications -  SBRs can  be  modified to  provide secondary,  advanced
secondary  treatment,  nitrification,  denitrification  and biological nutrient
removal.  SBR manufacturers have adapted the sequence of batch treatment cycles
described  above in  various  ways.    Some  systems" use  a  continuous  inflow and
provide a baffle to minimize short-circuiting. SBRs  were originally configured
in pairs  so  that  one reactor^was filling  during half of  each cycle (while, the
wastewater  in the  other  reactor  was reacting,  settling and being decanted).
The  modified configurations  available  include one - SBR  with  an  influent
surge/holding tank;  a  three  SBR system in which  the fill time is one third of
the  total cycle time; and a continuous inflow SBR.

Technology  Status  -  There are  currently  (July  1991)  approximately 170
wastewater  treatment  facilities  in  the  United Scates .which  employ  the SBR
technology.  Approximately 40 of these SBR systems are designed or  operated for
BNR.

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                                                                   ,   Page FS-2

Typical  Equipment/No,  of Manufacturers - Complete SBR systems are available in
che United  States  from the  following manufacturers:

    Aqua-Aerobic  Systems
    Austgen Biojet
    Fluidyne .                      -  .'
    JetTech  '           .                          .  '
    Purescream       .  .                 •                   .. „         •."'.•
    Transenviro      '     '.            •      '  x                         •

''Applications  -  Sequencing batch  reactor  technology is  applicable  for any
 municipal or industrial waste where conventional or extended  aeration activated
 sludge  treatment  is appropriate.   SBR sizes  can  range  from 3,000 gpd to  over  5
 MGD.    The  technology  is  applicable  for BOD  and TSS removal,  nitrification,
 denicrification  and  biological  phosphorus  removal.   The  technology  is
 especially  applicable  for  industrial  pretreatment and for smaller  flow.-;,<< 1.0
 MGD) applications  as  well  as  for applications  where  the  waste is generated for
 less than  12 hours per  day.

 Limitations -  SBRs require oversize  effluent outfalls because the entire daily
 wastewater volume must be discharged during  the  decant  period(s),  which  is
 typically  A to 6 hours per day.  Aeration systems must be sized to provide the
 cotal  process  air requirements  during the  AERATED FILL .and  REACT  steps.   The
 cost-effecciveness of  SBRs may  limit  their  utility  at design flow rates above
 10 MGD.   Earlier  SBRs  experienced maintenance problems  with decant mechanisms
 but  Chese  have largely been resolved  with present-day  designs.

  Performance  -  The  average  performance  based  on  data, \fr.6m 19  plants   is
  summarized below:           i               .

                    BOD Removal                      89  -' 98%
                    TSS Removal                      85  -  97%
                    Nitrification                    91  -  97%
                    Total Nitrogen Removal            >?5 %
                    Biological Phosphorus Removal    57  -  69%

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                                                                      Page FS-3

Chemicals Required - Chlorination and dechlorination chemicals are required for
applications which, involve .the direct  discharge  of domestic waste  (unless UV
disinfection is  utilized).  Also,  some  facilities  have found  it  necessary to
add alum or ferric chloride to meet stringent effluent phosphorus limits.

Residuals Generated  - Secondary  sludge  is generated at quantities  similar to
the activated  sludge  process  depending on the system' operating conditions  (SRT
                     •'•••-.•           "              t       * ^          •    •
and organic load).    \  •    :       -           .       '
•Design Criteria
         BOD Loading:
         SRT:
         Detention  time:
         F/M:
         Cycle  time (conventional)
         Cycle  time (BNR):
30 to 60 Ibs BOD/1000 ft3/day
5 to 30 days
6 to 12 hours
0.05 to 0.5 Ibs BOD/lb MLSS
k to 6 hours
6 to 8 hours
Unit  Process Reliability  -  Tables  FS-1 and FS-2  indicate  the percent of  time
when  the  summer and winter monthly average.effluent concentration of  the  given
pollutants met  the criteria  shown in  the first  column.    These  tables  were
developed from  the  data discussed in  the performance section  of this  sheet,
although  some  start-up data was  eliminated.

Environmental  Impact - Solid waste, odor  and air pollution  impacts are  similar
to  those  encountered with standard  activated sludge processes..
 Toxics Management  -  The  same  potential for  sludge  conCamiriation,  upsets'  and
 	 	:—           11                       .
 pass-through  of toxic  pollutants  exists  for"SBR  systems as  with  standard
 activated sludge processes.  ;        -             .....'

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                                                                     Page FS-4
                  TABLE  FS-1.  SBR UNIT RELIABILITY - SUMMER
                Monthly  Average Data  - April through September

.
<. 5 me/1
" ** *"O/
<1 mg/1
<2 mg/1
<3 mg/1
<4 mg/1
<5 mg/1
<10 rag/1
<20 mg/L
<30 mg/1
if Plants
BOD
mg/1
0.0%
0.0%
1.4-%
14 . 4%
26 . 7%
34.9%
69.9%
96.6%
98.6%
14
TSS
mg/1 '
0.0% !
' 0.0%' "
2.1%
7.6%
16.7%
25.0%
61.8%
88.2%
93.8%
14
TKN
mg/1
' 16.7%
16.7%
16.7%
16.7%
16.7%
83.3%
83.3%
83.3%
100.0%
1
NH3-N
mg/1
'42.6%
61.7%'
77.4%'
87.8%
91.3%
92.2%
98.3%
100.0%
100 . 0%
11
N03+N02-N
me/1
-
6:7% ,
53.3%
68.9%
75.6%
91.1%
93.3%
97 . 8%
97 . 8%
97.8%
5
P
ELS/l
' - 24.4% •
53.7%
78.0%
62 . 9%
8 5. .4%
95.1%
100 . 0%
100.0%
100.0%
5V •
TN
SL&Z1.
0.0%
.- 0.0%
0.0%
0.0%
' 0.0%
0 . 0%
25.0%
75.0%
9,1. 7 X
1 .
Daca taken from the following 15 wastewater treatment  facilities:
Armada, MI; Buckingham,  PA;  Caledonia,  MN;  Del City.  OK;.Dundee, MI;  Grafton,
OH- Manchester, MI;  McPherson,  KS;  Southeast  WWTP,  Conover, NC; Walnut  Grove,
Stroudsburg,  PA;   Chateau Estates,  Clarkston.  Ml';  Clover Estates,  Muskegon
Heights, MI; Grundy Center IA; Mifflinburg,  PA;  and Windgap, PA.

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                                                                     Page FS-5
                  TABLE  FS-:2.   SBR UNIT RELIABILITY  - WINTER
                 Monthly Average Data  - October through March

-
<.5 mg/1
<1 mg/1
<2 mg/1
<3 mg/1
<4 mg/1
<5 mg/1
<10 mg/1
<20 mg/L ,
<30 mg/1
// Plants
BOD
mg/1
0.0%
0.0%
0.7%
12.2%
23.7%
'35.3%
65.5%
89.2%
95.7%
14
TSS ••
mg/1
— On^^—
''0.0% '
0.0%
2.0%
7 . 4%
16.8%
20.8%
55.0%
82.6%
90.6%
14
TKN
mg/1
••'• 0,0%'
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
1'
NH3-N
mg/1
45.5% •
65.2%
76.8%
82 . 1%
83.0%
86.6%
92 . 6%
,100.0%
100 . 0%
11
N03+N02-N
- mg/1
25C 5% -
s 61.7%
68.1%
78.7%
89.4%
89.6%
95.7%
100 . 0%
100.0%
5
, P
mg/1
^24.6%
50.8%
80.3%
86.9%
93.4%
96.7%
100.0%
100.0%
100 . 0%
5
TN
. mg/1 -.
0 . 0%'
'• 0.0%
.0.0%
.0.0%
0.0%
• 0.0%
38.5%
100 . 0.%
100 ."0%
1
Data taken from the following 15 wastewater treatment facilities:
Armada,  MI; Buckingham,  PA;  Caledonia,  MN; Del City, OK;  Dundee,  MI;  Grafton,
OH; Manchester, MI; McPherson,  KS;  Southeast WWTP, :-Conover,  NCr  Walnut Grove,,
Stroudsburg,  PA;   Chateau Estates,  Clarkston,  MI;  Cloveir  Estates,  Muskegon
Heights, MI; Grundy Center IA;  Mifflinburg, PA;  and Windgap,.PA.

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                                                                     Page FS-6

Flow Diagram -  Figure FS-1 illustrates  a typical  SBR  over  one cycle.

Coses - July 1991  dollars,  ENR (Engineering News Record) Index.   Construction
costs were  available  for  six plants,  while five plants supplied total  capital
costs.  Construction costs were converted to capital  costs by adding  15  percent
for engineering and construction supervision and 15  percent for contingencies.
All capital costs  were  adjusted to July 1991 costs.. -Figure FS-2  presents, the
cost data available for utility, operating and capital costs.compared to actual
and design  flow.            '.                   %                         •'

References

Evaluation  of  Sequencing  Batch  Reactors for Nitrification and Nutrient Removal.
Prepared by HydroQual,  Inc., October 1991.

Sequencing Batch  Reactors  -   Summary Report  (EPA 625/8-'86/011)  U . S .
Environmental  Protection  Agency, Center  for Environmental Research, Information,
Cincinnati, Ohio

-------
    PERCENT OF:
 MAX
VOLUME
  25
  to
  100
CYCLE
TIME
  25
INFLUENT
  100
             35
  100
  20
  100
   to
   35
  15
  36
  to
  25
                                 FILL
PURPOSE/OPERATION

         AIR
       'ON/OFF
    gg&^g^l    ^ AsDTDAT£


    -     REACT   Tl

    &&&&$£&


    £M^&gg3    "ffiZ*


          .....	y
           	             .         AIR
          SETTLE                    OFF


                	j    CLARIFY


          DRAW
                                    OFF
              EFFLUENT

                         REMOVE
                         EFFLUENT


           mi P          ^^      AIR
           IULt    ^  .  ADJUST     ON/OFF
                                               WASTE-
                                              "SLUDGr
       Figure F-1.  Typical SBR Operation for One Cycle

-------
1
c
<
01
£<
cnv»
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0 0.1
£cn
35
t-lt-l
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PI 1111
ii i i mini i i HIM
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               v e.oi      o.i       i

                       ACTUAL FLOW  (MGD)
       tniu
       ov»
       "a.
       CDO
       5 01
       ££•-<
                O.i
                0.01
               0.001
                            i 11 nun  nillllH  I I III!
                  o.ooi  o.oi   o.i     i     10

                       ACTUAL FLOW  (MGD)
        in
        to*
                  10
                    b i  11 Him   i ii
                                0  0  0
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                   0.01      0.1       i

                        DESIGN  FLOW (MGD)
Figure F-2.  Utility, Operating and Capital Costs

-------
                                                                      Page 1-1
                                  SECTION  1.
                          DESCRIPTION  OF SBR  PROCESS
INTRODUCTION
    The SBR is a modification  of  conventional continuous flow"activated  sludge
sewage treatment.  The  SBR  is  a fill-and-draw system that operates in a batch
rather than in a continuous mode.   A conventional activated sludge  (CAS)  system
carries out.aeration and sedimentation/clarification simultaneously in separate
tanks.   The  SBR  process performs  these operations  sequentially  i.n the  same
tank.  An SBR  system  is  comprised of  either  a storage tank and  an  SBR tank,  or
a minimum of  two SBR tanks  to handle continuous influent.  A  modification  of
the  SBR process,  the  Intermittent Cycle Extended Aeration System  (ICEASR),
manufactured  by  Austgen   Biojet,  operates  with  a  continuous  feed and
intermittent withdrawal.  A  baffle wall  installed in  the  ICEASR treatment tank
buffers this continuous  inflow.(3)

Cycle Operation

     A  typical SBR cycle for  BOD and TSS (Total Suspended  Solids)  removal  is
divided into  the following five steps:

1.   Fill  -  Raw wastewater flows into the tank and mixes with mixed liquor held
     in  the  tank.   Aeration  is on  and  biological  degradation begins  to take
     place.               •                                   . /  .
                             i'
2.   React  -  The mixed  liquor  is  aerated for a  "specified time  until the  design
     effluent  BOD is  reached. .         -       .      ..-•.-

3.   Settle  -   Aeration  is stopped  and  the  solids settle  to the  bottom of  the
     tank.

=4.   Draw  -   Treated effluent  is  decanted from the top  of  the tank  and
     discharged.

-------
                                                                       Page  1-2

5.   Idle  - Time between cycles.   Idle  is  used  in multiple  tank  configurations
    to  adjust cycle  .times  between SBR reactors.   Sludge  wasting can  occur
    during  idle,  draw or settle.   Differences  in  fill  time may exist due . to
    diurnal fluctuation.  Other  minor variations  in individual SBR  tank cycles
    are regulated with the idle step.

 '   Eigure  1  illustrates -this sequence of events. (4)- 'The  l'CEASR modification
does not have  a separate idle or fill phase since it uses continuous fill.  The
                          *                          /    ' •*                '
baffled pre-reaction "compartment in an  ICEASR;tank permits  wastewater to.-enter  .
continuously  without  causing a  significant disturbance  during settle and draw.
Figure  2 illustrates  the 1CEASR  tank configuration.<3>

DESCRIPTION OF EQUIPMENT                            ,

    The SBR system consists, of one or more tanks  equipped with a reactor  inlet,,
aeration  equipment,  a sludge  draw off  mechanism,  a  decant  mechanism  vfor
removing  clarified supernatant,  and a  control  mechanism to time and cycle-the;
processes.   Tanks  may be constructed  of  steel or Concrete. The  shape  is .not
critical  and  SBRs can  be  retrofitted  into  existing  rectangular  or  circular
 tanks.

     SBR manufacturers  offer a  variety of features designed to  meet  different
 performance  needs.   Decant mechanisms  and  air  diffuse-r'.designs may  differ
 markedly.between  manufacturers.   Decant mechanisms include a submerged  outlet
 pipe with automated valves,  weir troughs  connected  to   flexible  couplings,
 floating   weirs,  movable   baffles, tilting  weirs  and floating  submersible
 pumps  (D  Some  decant mechanisms have  the potential problem 'of drawing  solids
 when beginning  the DRAW phase.   Solids  may get trapped^bn,;the piping  during
 aeration.  This  can  be minimised  by decanter, modifications or by recirculating
 the first  few minutes of flow to  ^.  second reactor until the supernatant clears.
 It is  important  to insure that effluent removal is uniformly distributed across
 the  tank;  the draw mode is the peak hydraulic flow within the  cycle and short
 circuiting can cause  uncontrolled suspended solids loss.

-------
    PERCENT OF:
  MAX
VOLUME
   25
   to
  100
CYCLE
TIME
  25
INFLUENT
  100
               35
                                   FILL
               bO(
               p*

                                  REACT
PURPOSE/OPERATION

          AIR
        ON/OFF
                                                    ADD
                                                  SUBSTRATE
                                                              AIR
                                                              ON
                                                  REACTION
                                                    TIME
  100
               20
                                  SETTLE
                                                  AIR
                                                  OFF
                                                  .CLARIFY
  100
   to
   35
  15
                                  DRAW
               EFFLUENT
                                                              AIR
                                                              OFF
                                                   REMOVE
                                                  EFFLUENT
   35
   to
   25
                                   IDLE
                                       CYCLE
                                      ADJUST
                                                   WASTE
                                                  "SLUDGE
                                       AIR
                                     ON/OFF
                                                              Reference (4)
                 Rgure 1. Typical SBR Operation for One Cycle

-------
PRE-REACT CHAMBER

REACTOR
INFLUENT
           MAIN CHAMBER
BAFFLE WALL   /         /DECANTER
                                           WASTE SLUDGE
                                              PUMP
      AIR/DIFFUSERS'
            TREATED EFFLUENT
                                                Keference (3)
               Figure 2. Austgen Biojet ICEAS* Basin

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                                                                       Page  1-5

    Aeration  systems  include jet  aeration,  fine bubble  and  coarse bubble
diffused aeration, and floating mechanical aerators.  Jet aeration  can provide
either aeration or mixing without aeration in one unit by operating  the pumping
system  with the  air supply  on  or off.   Some  manufacturers supply  separate
mixing  mechanisms  for this  purpose.    One  variation to  the typical  aeration
system  is retrievable aerators, which' allow  aerators  to  be  cleaned  or  replaced
without  emptying  the SBR.-(-?)  • Other systems  include backflush mechanisms  to
clean the aerators.  •-..-,                  ,        ' -
                                               \                         - *  ,
Advantages

    The  SBR system  has  advantages  compared  to  a  CAS  system and  offers  much
flexibility.  Some of the technical and financial advantages are;

    *    Early  in  plant  lifetime, when  plant flow may  be  significantly  below
         design flow,  level  sensors that control  cycle  times can be  set  at a
         lower level.  Cycle  times would be the same as design-,  but power  would
         not be wasted in over-aeration.(5)

    *    A  greater, dissolved oxygen driving gradient exists during  the  first
         part  of  the react cycle  due  to the  low/zero  DO concentration during
         anoxic  fill.    This  results  in  somewhat  higher .oxygen  transfer
         efficiencies  for a given size of aeration  equipment.^)

    *    An SBR  tank operates  as an  equalization  tank  during fill  and can
         therefore  tolerate peak flows  and  .shock   loads of  BOD  without
         degradation of  effluent quality.                 -~

    *    A  return activated "* sludge  (RAS) pumping  system' is not  needed  since
         aeration and  settling  occur  in the same  tank..    Sludge  volume and
         sludge age  are  controlled by sludge  wasting.

    *    Periodic  discharge  of  flow may enable effluent  to be held  until permit
         limitations are met.

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                                                                      Page  1-6

         Growch of  filamentous  organisms  which cause  sludge  bulking can  be
         controlled  by  adjustments  in  the food-to-mass ratio (F/M) and aeration
         time during the fill cycle.

         SBR systems may require less physical  space  than a  CAS  system when
         considering the entire  plant-.   SBR systems  can be retrofitted into a
         wide range  of existing ,tank structures.'    . '
Disadvantages
    The  following  are potential  disadvantages  of  the SBR  system.   These are
usually  overcome  through proper design,  process adjustments,  or equipment
modifications.

    *    Problems  with  sludge settling .will  result  in solids in the  effluent
         and a -loss of the process performance.

    *    Floating  decant  mechanisms  may be  subject to mechanical problems.
         Fixed  systems  require  that  the  sludge blanket be  below the  intake
         before  decanting.   Both systems may draw, in trapped  solids when first
         starting  the decant  phase .

    *    Surface freezing of controls and, decant  mechanisms .may  occur in cold
         climates  during the  settling and decant phases.
*
          The  relatively high  flow rate during  decant  may  require  flow
          equalization  or  over  design  when  followed  by' disinfection  or
          filtration facilities . (6)                   '-'"!•'
           i
                             •>"              .  •      •
          With long SRTs, denitrification may occur during  settle and sludge may
          begin to rise  due  to the formation of nitrogen gas.  This "is usually
          aggravated at elevated temperatures .

-------
                                                                   Page  1-7







*    Aeration equipment must be  larger,  since  process  air  must  be  supplied



     over a shorter period.                       •           •         '  .






*    Effluent sewers  must be oversized since  decant flows  are  much  higher



     than 'normal  inflow.

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-------
                                                                     Page 2-1
                                 SECTION 2.                      .
       THEORY OF NITRIFICATION, DENITRIFICATION ,  AND PHOSPHORUS REMOVAL

    The following sections describe biological processes that  occur  naturally
in the environment and which  can be encouraged to take place for the purpose  of
nutrient removal in wastewater  treatment systems.-        •                 .   '.
                           ''.••'"'              /     **
NITRIFICATION

    Nitrification is  the  biological  oxidation of  ammonia (NH4+)-  to  nitrite
 N03- + 2H+ + H20
     Temperature,  pH,  dissolved  oxygen  concentration, and solids retention time
 (SRT)  are important parameters  in  nitrification  kinetics/.   The  rate  of
 nitrification  in an activated sludge  system  decreases  with  decreasing
 temperature.   The optimum temperature  is between '-25 and 35°C,  The optimum pH
 for nitrification is  in  the  range of 7.5 .to 9.0.  Below pH  7 .0. and .above pH 9.8
 the nitrification rate is les^ than 50 percent of  the  optimum.   Alkalinity is
 destroyed by  the  oxidation  of  ammonia,  thereby- reducing  the  pH.   A ratio of
 7.14 mg alkalinity is destroyed per mg. of ammonia  nitrogen oxidized.  Aeration
 partially  strips the carbon  dioxide from  the  wastewater  thereby  reducing
 alkalinity reduction;  however  sufficient alkalinity  must remain  in the
 wastewater so as  not  to  depress  the pH.   Maximum  nitrification r.ates occur at
 dissolved oxygen concentrations greater  than  2 mg/1.  The nitrification process
 consumes  4.57  Ibs  of  oxygen per pound of  ammonia nitrogen  converted  to
 nitrate.

-------
                                                                      Page 2-2

    The  nicrification  race is  also  dependent on  the fraction  of  nitrifying
bacteria present ,in  'the  system.   A  principal  means  of  increasing  the
nicrif ication rate  is  to  increase  the  fraction of  nitrifiers.   This  can be
accomplished by  increasing the  aeration  basin mixed liquor  suspended .solids
(MLSS) concentration which  increases the  SRT.   Lowering  the ratio between the
5-day BOD  and  the total Kjeldahl, nitrogen concentration  (BODs/TKN)  by
nitrifying in a  separate  second stage  aeration system would also increase the
percentage of nitrifiers  and thus the .nitrification  rate.(.8)   This approach,
however, has not been  found to be 'a cost  effective d'esign^ for normal municipal
wastewater.

DENITRIFICATION
    Biological  denitrification is  a  process in  which  nitrate  is  reduced  to
nitrogen  gas  by  microorganisms  in  the  absence  of  dissolved  oxygen.
Denitrification can  occur  provided  a  sufficient source  of nitrate and  organic
carbon are  present.   The denitrification  process can be  expressed  by  the
following reaction:
         N03
•  + organic carbon	> N2.(gas) + C02
     The  denitrif ication process  occurs  in two steps.  The  first  step  involves
 the  reduction  of nitrate to  nitrite.  In  the  second  'step, nitritei  is  reduced to
 produce  nitrogen gas.   Numerous  species  of facultative  heterotrophic bacteria,
 including Pseudomonas,  Micrococcus, Achromob.acter , . and  Bacillus are  capable of
 converting nitrate  to nitrogen gas.  Nitrate replaces oxygen in the respiratory
 processes  of  the organisms  capable  of  deni trif legation ' under  anoxic
 conditions.
     Environmental  factors including  temperature, pH,  and  disso' "ed oxygen
 concentration have an effect on the rate  of  denitrif ication.   Denitrification
 occurs at temperatures  in  the range of 10 to 30°C.  The rate of denitrif ication
 is reduced below pH  6.0 and  above  pH  9.0.   The optimum pH is  in  the  range  of
 6.5 to  8.0.   A  dissolved oxygen concentration  greater  than 1 mg/1  inhibits
 deni trif ication.

-------
                                                                      Page 2-3
 PHOSPHORUS REMOVAL
     Phosphorus  in wastewater may be present as orthophosphate,  polyphosphate,
 or organic  phosphorus.   Orthophosphate is the more easily removed of  the  three
 types  of phosphorus.    Polyphosphates  are  converted  to  orthophosphate by
 hydrolysis  and  organic  phosphorus as  converted  to orthophosphate through.
 bacterial decomposition. (9)   •                     .-  •   .
                      •'     .      *                 /    ^
     Conventional  secondary biological  treatment systems  accomplish partial
.phosphorus  removal  by  using  phosphorus  for  biomass  synthesis  during  BOD
 removal.  A typical phosphorus  content of microbial solids  is  1.5. to  2 percent
 based on dry weight.   Wasting of excess  microbial  solids may result  in a  total
 phosphorus  removal of  10  to 30  percent,'' depending  on  the BOD to  phosphorus
 ratio,  the  system sludge age, sludge handling techniques and sidestream  return
 flows.(9)

     Additional  biological  phosphorus   removal  will  occur i.f  wastewater  is
 subjected to both  anaerobic  and  aerobic conditions.   When  an  anaerobic  stage
 (absence of DO and oxidized  nitrogen) precedes an aerobic  stage,  fermentation
 products  are  produced  from  the  BOD  in  the  wastewater  by  the  action  of
 facultative  organisms.   The  phosphorus  storing microorganisms  are able  to
 assimilate  the fermentation products under  anaerobic  conditions.   Because many
 competing microorganisms cannot function in this manner,  the phosphorus storing
 microorganisms have a distinct  advantage over other  organisms  in the activated
 sludge  system.    Thus,  the  anaerobic   phase • results in  the  development  of
 phosphorus  storing microorganisms.(9,10)                .

     During,the  aerobic phase  the  stored substrate  produces -are depleted and
 soluble phosphorus is taken up  by  the microorganisms  in quantities greater than
 what is needed to function.  This  "luxury uptake" of  phosphorus is maximized' at
 dissolved  oxygen concentrations  greater  than  2  mg/1.    At  lower  DO
 concentrations the excess phosphorus.will be released from the microorganisms.

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                                                                       Page 2-4

    For biological phosphorus removal  to  occur,  an anaerobic stage is required
for che production  of the fermentation products.   Therefore,  if nitrification
is occurring, it is necessary for denitrification to take place before enhanced
biological phosphorus  removal can occur.   If this  does  not happen and nitrite
or nitrate are  present,  the system is anoxic rather  than anaerobic.   For this
reason, a  Tow dissolved  oxygen  concentration must be maintained  for a longer
period when bi'ological phosphorus removal is  required than  when denitrification
is required.         .."_•'.••'

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                                                                      Page  3-1
                                  SECTION 3
                                    DESIGN
INTRODUCTION         '.'"'.,
                          ,".*'*-'              '     x
    Standard SBR systems are designed to  reduce,  the BOD  and TSS  concentrations
of the wastewater.   SBR systems have been consistently able to achieve removals
of greater than 90 percent of BOD and TSS.

    An SBR  system  can be  designed to achieve nitrification,  denitrif ication,
and  biological  phosphorus  removal.   Adjustments to  the  standard  operating
strategies  are  required.   • These  adjustments  may  require  additional  plant
capacity and equipment, and are included  in the design of a system.

    Cycle times  are  an essential  aspect of an  SBR  system design.   The basic
steps  in an  SBR  cycle,   FILL,  REACT,  SETTLE,  DRAW,  and'lDLE,  vary  both by
manufacturer and design  conditions.   Total cycle  times  may be constant or may
vary with flow.  The percent of the reactor volume that  is  decanted during each
cycle  (percent  decant)  is  a design parameter  important  to  batch systems.  The
size  of  the  reactor  volume  is  determined by  design  flow  requirements,  the
design volume occupied by  settled MLSS , and a  design decant depth.  SBR  designs
are  unique  because  the  oxygen delivery  system  must  be sized  to  deliver the
total process oxygen requirements during  the FILL  and REACT portions  of  the SBR
cycle.
     In  a  multi-tank system,  a'ir piping may  be  arranged so that one blower- can
 aerate  more  than  one  -eactor.  Table  1 .shows  the sequence  of events  in a  three-
 tank system  which offsets  the  REACT phase  in each basin". (1)

     Other important SBR design criteria are  similar  to  those used  in the  design
 of a conventional activated  sludge treatment facility'.   These  include hydraulic
 retention time  (HRT) ,  solids retention  time  (SRT), MLSS concentration, influent
 wastewater characteristics,  and  effluent  requirements.

-------

-------
Table 1 _ Sequence of Events in a Three Tank System
                   Tank Number
   Fill
   React
  Settle
   Draw
   Idle
   Fill
   React
  Settle
  Draw
  Idle
React
                      Settle
                      Draw
                      Idle
                      Fill
React
                      Settle
                      Draw
                      Idle
                      Fill
                                        Settle
                                        Draw
                                        Idle
                  Fill
                  React
                                        Settle
                                        Draw
                                        Idle
                  Fill
                  React
                                                Reference  (1)

-------

-------
                                                                       Page  3-3

    The following two sections examine SBR designs' for BOD and TSS  removal with
nitrification  and  the  variations  to  these  designs  necessary  to achieve
denitrification and phosphorus removal.

STANDARD SBR DESIGNS WITH NITRIFICATION

    A standard  SBR  system  is  designed to  reduce  the  BOD  and TSS  concentrations
of a wastewater.  Some .standard.-systems are designed for nitrification as well'.
Table 2 lists typical  steps  for a standard SBR  cycle with nitrification.'  This
table also describes the purpose  of each step and the conditions  that should be
present  to best  achieve  that purpose.   Nitrification  can  only, occur  under
conditions of adequate DO  (minimum  1  to 2 rag/1)  and sufficiently  long SRT (5 to
20  days  or more  depending  upon  tempe.rature) to  ensure growth  of  nitrifying
bacteria.   In an SBR system, nitrification  takes place  during the REACT phase
and periods of  aerated fill.(^'7)

    The  cycles  designed  by  the  majority of  the  SBR  manufacturers  studied
deviate  from  the  standard  cycle  of Table  2   in  -one  or.more  ways.    Other
differences occur in tank configuration and  design  parameters.   The following
paragraphs briefly  .discuss specific designs of six major SBR manufacturers.

    Aqua-Aerobic  Systems

    Aqua-Aerobic's  tankage  and  total  cycle  times  are  designed  to  treat  the
maximum  daily  flow.   This  is  to  ensure  that  effluent  quality  is  maintained
during periods  of peak flows.  Typically, other manufacturers design a shorter
storm  cycle to handle peak  flows during  rain events  that-'may reduce effluent
quality  if operated for extended periods.   A larger  SBR,' taYik' is  required for
systems  designed  for the maximum  daily flow. •   _ .

    Aqua-Aerobics conventional  load system provides  for  BOD and TSS  removal and
limited  nutrient reduction.   The system  operates  at an F/M  ratio  of 0.15 to
0.35  Ib  BOD/lb  MLSS-day  and  a MLSS between 1500  and  3000 mg/1.

-------
 Sceo
FILL
REACT
SETTLE
 DRAW
 IDLE
           TABLE 2.   TYPICAL CYCLE FOR A  STANDARD SBR WITH NITRIFICATION
                      Conditions
Influent flow into SBR
Aeration
Time - half of cycle time

No influent flow to SBR
Aeration
Time typically  - 1\ to  2  hours
     (varies  widely, depending  on
     BOD  removal  kinetics  and
     waste strength

No influent flow  to SBR
No aeration
Time -  approx.  1 hour (depends  oh
     settling characteristics)

No  influent  flow to  SBR
No  aeration
Effluent  is  decanted
Time -  1  hour  (varies)
 No influent flow to  SBR
 No aeration
 Sludge is wasted
 Time -  variable,  determined by
      flow rate
                                                               Purpose
Addition of  raw  wasstewater to  the
SBR, BOD removal  and nitrification
Biological
nitrification
                                                                BOD  removal  and
Allow  suspended sol'ids  to,  settle,
yielding a clear supernatant
 Decant  -  remove  effluent  from
 reactor;  10  to  50 percent  of the
 reactor  volume  is  typically
 decanted,  depending on  hydraulic
 considerations  and  SBR
 manufacturer's design

 Multi-tank system,  allows time for
 one reactor  to  complete  the fill
 step before  another starts a new
 cycle.    Waste  sludge  -  remove
 excess solids from reactors
 A typical total cycle time is  4  to  6 hours

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                                                                       Page 3-5

     The  SBRs  designed by  Aqua-Aerobics typically  include  a  separate  mixing
 device.    In  addition,  - Aqua-Aerobics  offers  both  fixed  and . retrievable
 diffusers.(7)

     Austgen Bioiet

     'The  Austgen  Biojet  ICEAS('R)  SBR  system  utilizes continuous  inflow and
 therefore,  does  not  require a  se-parate FILL  step./   Continuous  inflow also
 eliminates  the need  for  an  IDLE step.   Sludge is wasted  during  the SETTLE, or
-'DRAW phase.  The  SBR basin  includes  a  baffle  wall  that forms a pre-reac.t zone
 which has  an  anoxic  environment  during SETTLE  and DRAW.   The  "SBR  basin is
 typically designed with a length to width ratio of at  least 3:1.   This creates
 a  plug  flow system  and  prevents  short-circuiting  of  the  influent  during  the
 decant sequence.

     An Austgen  Biojet ICEAS(R)  SBR  is typically designed  to aerate  for  two
 hours within a total cycle  time  of four hours.  Overall cycle  times  are shorter
 than other  system 'due to  the  lack of  a  separate  FILL step.   Austgen  Biojet
 systems  may also  be  designed with  one  hour  aeration and a  three-hour cycle to
 handle storm flows.

     If only BOD and  TSS  removal are  required,  the  reactor  size for an Austgen
 Biojet  SBR is determined  by  using  a  prescribed food 'to microorganism  (F/M)
 ratio.  A F/M ratio between 0.05 and  0.15  Ib BOD/lb  MLSS-day is typically used.
 If  nitrification  is  required,  the determination of  the reactor volume required
 for  nitrification  is based on the  required  degree   of  ammonia  removal,  the
 nitrification rate, the  time  of  aeration,,  and   the mixed  liquor  volatile
 suspended' solids  (MLVS S), concentration.    When  both*' BOD  removal '  and
 nitrification are  required,  the reactor volumes required for BOD  removal  and
 nitrification are determined,-  and  the-larger of the  two ..is" chosen. (3)

     Fluidvne

     For  small systems,  Fluidyne  will design a single  SBR  with continuous
 inflow, rather  than the  standard  sequencing reactor.   In SBRs with continuous
 inflow,  the  tank is  baffled   to  minimize   short-circuiting and  there   is no

-------
                                                                       Page  3-6

discrete FILL seep.   Fluidyne also designs  single-  or multi-reactor  SBR systems
without  continuous  inflow.    Each Fluidyne  SBR  tank is  equipped with jet
aerators that can provide both aerobic oxidation and anoxic mixing.(H'

    JetTech

    Design  information  was" not  available  from  the ' manufacturer.    Limited
information was  available from the operators  of various JetTech SBR  systems.
                          *"'-,-                  /     "                '
Based on this  information,'a' standard JetTech.cycle appears to  be very similar
to  the  cycle described  in Table 2.  JetTech  does include  an  additional
BACKFLUSH step that lasts approximately five  minutes  and  serves -to clean out
the  aeration  system.    JetTech  systems  are  often,  though not  exclusively,
equipped with  jet aerators.(12)

    Purestream

    Purestream typically  designs  small to  medium  size  SBR systems  to treat
private  and  industrial  wastewaters.   Purestream SBR 'designs are similar  to the
cycle  shown  in Table 2  but  may include an IDLE step  to  coordinate the  cycles
for  two  sequencing reactors  or  to  increase  the   design  safety factor.   The
length  of the  REACT step in  a  Purestream design  is  determined from BOD removal,
nitrification and  denitrification kinetics.    Purestream  designs;  SBR  systems
with  coarse  bubble, diffused  air and air lift  multiple.point  decant  systems.
Their  standard design includes duplicate  aeration,  air  lift decant and  sludge
wasting capability.(5)

     Transenviro                                            -"  ,

     Nearly  all  Transenviro  S^R  systems  are  designed  for- biological  nutrient
 removal.  Transenviro  chooses to' design  SBR  systems in  this  manner   to  avoid
 potential settling problems that may occur  in reactors  without  anaerobic  or
 anoxic sequences.

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                                                                       Page 3-7

SBR DESIGNS FOR BIOLOGICAL NUTRIENT REMOVAL

    When a wascewater treatment facility must meet phosphorus or total nitrogen
limits,  SBR  designs become  somewhat more  complex.   Operating  strategies for
nitrification and  denitrification  are similar  for most  systems.    Figure  3
illustrates a typical denitrification cycle for an SBR.t1)  For denitrification
to occur,  an  anoxic period'.in  the  SBR is necessary" following  BOD removal and
nitrification.   The DO is ••reduced  to less than 0.5  mg/1 during SETTLE,  DRAW,
                                    —                  /     ~*        '
and IDLE periods.                 •               N                         '

    As  previously described in  the  theory  section,  biological  phosphorus
removal  requires an anaerobic  period.   This  step  can  be included  in  an SBR
system.   Table  3 lists typical steps  for  a SBR cycle that includes biological
nutrient  removal.   This table also describes  the  purpose of each step and the
conditions that  should  be  present to  best  achieve  that purpose.  To incorporate
the phosphorus  removal strategy,  the  anaerobic  period  will be  longer than the
anoxic period required for denitrification.  Two additional steps can be  added
to maximize phosphorus removal.   The first step is a'separate anaerobic  period
following  decant which  releases some  phosphorus  to the  liquid above the sludge.
This  step  is  followed  by  a second decant  step  where  supernatant  with  phosphorus
is drawn off  for separate chemical treatment, and phosphorus starved  sludge  is
returned in the  fill period.   Sludge  wasting occurs  following the  aerobic step.

    In addition to  the information  presented  in Table  3,  it -is essential  to
biological phosphorus  removal that  sludge be  wasted under aerobic conditions.
The maximum amount of phosphorus is  incorporated - into the  sludge  under  aerobic
conditions.   For similar  reasons,  an aerobic digester that "maintains  an  aerobic
environment for sludge is  used with the SBR plants  since, digestor supernatant
 is  normally recycled.          "*               •  _          •

    Chemical  addition  for phosphorus removal  is sometimes used,  especially when
 effluent permit limitations are 2.0  mg/1  or less.   When properly  'operating,  an

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NITRIFICATION/DENITRIFICATION
                 EN SBR
 INFLUENT
                        CELL SEPARATION
                        DRAW
                        EFFLUENT DISCHARGE
                         IDLE        ,..; :

                         CYCLE ADJUST

                           WASTE SLUDGE
                                           Fteference (1)
       Rgure 3. Denitrffication Cycle for SBR

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            TABLE 3.  TYPICAL SBR CYCLE FOR BIOLOGICAL NUTRIENT REMOVAL
      Step
UNAERATED FILL
AERATED FILL
REACT
 SETTLE
 DRAW
 IDLE
                             Conditions
Influent flow into SBR
No aeration
Time - approximately  1.5
       hours
Mixed.
Influent flow into,SBR
Aeration (DO > 2 mg/1)
Time - half  of  the  total
       cycle time minus the
       unaerated fill time

No  influent flow to SBR
Aeration (DO > 2 mg/1)
Sludge may be wasted
Time - typically  - 1  to  2
       hours   (varies
       widely)

No  influent  flow to SBR
No  aeration
Sludge  is wasted
Time -  approx.  1 hour
 No influent flow to  SBR
 No aeration
 Effluent is decanted
 Time - 1 to 2 hours
 No influent flow to SBR
 No aeration
 Time - 1  to  15   minutes
        (typically  occurs
        during  the  end  of
        the DECANT step)
                                                                 Purpose
Addition of  wastewater  to  the
SBR,  continuation  of anoxic  or
anaerobic  conditions  to  allow
denitrification  and to encourage
the  growth of phosphorus-removing
bacteria

Addition pf  wastewater  to  the
^ S B R ,   BOD   remova.l   and
nitrification, phosphorus uptake'
 Biological   BOD  rem'oval  and
 nitrification,  phosphorus uptake
 Allow suspended solids  to  settle
 to  yield  a  clear  supernatant,
 decrease the DO concentration  Co
 encourage  denitrification;  waste
 sludge  under aerobic  conditions
 with .maximum phosphorus content

 Remove   effluent   from reactor,.
 decrease  the . DO  concentration
 further  to   e'ncourage
 denitrification and the growth of
 phosphorus-removing bacteria

 Allow  coordination of  cycles  in
 multi-tank system; maintain a low
 DO concentration  to  encourage
 denitrification and the growth of
 phosphorus-removing bacteria
   typical total cycle time is 6 to 8 hours

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                                                                    .  Page 3-10

SBR  can  achieve  high rates  of biological phosphorus  removal,  though removal
races  may decrease during  periods of storm  flow.   Larger reactors, necessary
with longer  cycle  times, would  be  required if  biological  phosphorus removal
were utilized.   The  additional  cost  of the larger reactors,  however,  may be
favorable compared to the cost of continuous chemical addition. This trade-off
needs  to be' evaluated on a case by case  basis during the design phase.

     SBR manufacturers typically offer systems that  incorporate.nutrient removal
and deviate  in one  or  more" ways 'from  the  cycle  described  in Table  3.-  The
following paragraphs  summarizes the biological  nutrient removal designs for six
'"major  SBR manufacturers.

     Aqua-Aerobic Systems

     Aqua-Aerobic's  low load  system provides  for  BOD   and TSS  removal and
nitrogen arid  phosphorus  reduction and operates at  a F/M  ratio of  0.05 to 0.10
 Ib BOD/lb MLSS-day and a MLSS between 3500 and  5000 mg/l.(?)

     Austgen Biojet

     Austgen  Biojet's  ICEASR design does not utilize.a.separate  UNAERATED FILL
 or  AERATED  FILL step due  to'continuous inflow.    Instead, Austgen Biojet adds
 anoxic  sequences  to the  treatment  cycle by alternating  aerobic and  anoxic
 periods  during the  REACT  step.   A  typical cycle design includes a  two-hour
 REACT  step with  two 30-minute  periods of  aeration  and  two  30-minute  anoxic
 periods.

     When phosphorus  removal  to  low  concentrations (<1  mg/p ' is - required,,  an
 Austgen Biojet ICEASR SBR  is/designed  with an  anaerobic phase.   A phosphorus
 removal cycle  includes  ..  four-hour  REACT  step consisting  of  four  30-minute
 periods of  aeration-and  four 30-minute  anoxic  periods. -The ICEASR baffled pre-
 react  zone  has an  anoxic environment  during  SETTLE and DRAW phases. (3>,  •

-------
                                                                      Page  3-1-1
    Fluidvne
    In typical Fluidyne  systems,  the  IDLE step is an  anoxic fill period.   As
with  standard nitrification  systems,  Fluidyne will occasionally recommend  a
single baffled SBR with continuous inflow for small systems. (H'

    JetTech                /
                          '. .     -  -   '              /     -*
                                               \                         '.' '
    Based on  information  supplied by  operators of various JetTech SBR systems,
the cycles  in JetTech systems designed for  biological nutrient  removal .appear
to be very-similar  to the cycle  described in Table 3.  JetTech does include an
additional BACKFLUSH  step which  lasts  approximately five  minutes and serves to
clean out  the  aeration system.   JetTech  systems  are  often,  though  not
exclusively,  equipped with jet aerators.(I**)
     Purestream
     Purestream  cycle  designs for SBR systems  with  biological nutrient removal
 do  not differ significantly from the cycle described  in Table  3.   Cycle times
 are  established by  kinetic  considerations and  effluent limits.(°)

     Transenviro

     Transenviro utilizes  a variation  of  the SBR  process known  as  CASS(TM),
 which  stands  for  Cyclic  Activated  Sludge  System.   This is  a  fill-and-draw
 activated sludge system  which  combines plug  flow  initial reaction  conditions
 with complete mix operation to  favor  co-current nitrificatipn-denrtrification.
                             i,
     The  CASS(TM)   cycle  sequence  typically  consists of  FILL-AERATION,  FILL-
 SETTLE,  DRAW  (effluent  removal),  and  FILL-IDLE...  ..Depend! .g on effluent
 requirements,  these sequences can be adjusted to include  FILL  NON-REACT, FILL-
 MIX NON-AERATION, FILL-REACT,  and REACT NO-FILL.

-------
                                                                      Page  3-12

    The CASS(TM) SBR is configured with an inlet zone referred to as  a "captive
selector zone".  Return Activated Sludge  (RAS)  is  continuously  returned  to the
capcive selector  zone.   This  zone  exposes the  biomass  to equal sequences  of
aerobic and anaerobic initial  growth conditions.   According  to  Transenviro,
anoxic mixing is not necessary because the systems have a lower DO by design.

    Transenviro normally -designs dual-reactor  SBR  systems;   They also design a
four-basin  system, which operates as two', two-basin systems. • When designing an
SBR  system for  a facility  with  a  phosphorus limit,  Transenviro  normally
includes  chemical  addition capability.<13>  Though  chemical  addition may only
be  used in  cases  of storm  flow or biological  upset,  it  makes  evaluation, of
biological  phosphorus removal more difficult.

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                                                                       Page  4-1
                                  SECTION 4.
                                 SITE VISITS

INTRODUCTION                        -  ,

    Three  municipal -wastew-ater treatment  plants  with  SBRs , were visited" to
obtain detailed  information 'on operation and' performance^   The  three  plants
visited represent  three  different SBR  manufacturers.   The  Marlette,  Michigan
SBR was  manufactured by  JetTech,  the  Graf ton,  Ohio  SBR was  manufactured by
Fluidyne,   and  the  Shelter  Island,  New  York SBR  was  manufactured by Austgen
Biojet.   These plants  were chosen because  they  were  operating well  and had
available nutrient data.

PLANT OBSERVATIONS

    The following sections summarize the observations made at the three plants.

Marlette. Michigan

    The current Marlette,  Michigan  wastewater treatment plant began operations
on January  1,  1990.   The plant was designed  for  an average daily flow of  0.69
MGD.  The  influent  flow passes  through a  comminutor and a grit  chamber prior  to
primary clarifiers.   The primary clarifier effluent flows  to the SBRs.  There
are  three  reactor basins equipped with jet  aerators,  however,  only two of the
basins are  normally  used.   The  present organic loading  to the plant is not  high
enough to  maintain the  three units.  'The third  SBR is us_ed ;as: an equalization
tank  during rainfall events resulting in high flows.   During the summer months
of  May through  August,   the  SBR effluent  is .polished by  sand  beds  prior  to
disinfection  by  ultraviolet light.   The  disinfected  effluent is aerated  prior
to discharge  to a stream.   The  plant effluent  limits are .shown  in:the .following
table.

-------
                                                                      Page 4-2
Marietta, Michigan Plant Monthly Average
Effluent Limits - mg/1
Period
May - 'October
November - April
•Year Round
CBOD
10
15
NA •
TSS
20
30
NA
NH7-N
2
No Limit
NA
P
NA '
NA ,
•1.0
    The  three  SBRs  were '-manufactured  by J.etTech and  have  a volume of
approximately  0.17  million gallons  each.' , The 'plant  was designed; for.
nitrification and phosphorus  removal,  but not for denitrification.  The  plant
has a ferric chloride feed system for phosphorus removal that is used primarily
during  rain events.    During dry  weather  operations,  phosphorus is  removed
biologically rather than chemically.

    The  SBR is operated  at a MLSS  concentration of .approximately 3600- mg/1.,
The MLVSS concentration is  between  2000 and 2500 mg/1.   The SBRs are  typically
operated at an F/M of 0.01  to 0.02 and  at  an  SRT  in  the range of 25 to 30 days.
The, cycle  times  currently used  are  not significantly  different from  those
recommended by  the  manufacturer.   A cycle time  of  six  hours is normally used.
This  cycle  time  includes 1 hour react,  1  hour  settle,  and 1 hour decant.  The
remaining  time is for  anoxic fill, aerated  fill and idle.   Since  the  system
automatically  compensates for flow,  the  time for each of these steps varies.
The cycle  times may  be  adjusted by  the  plant  operator.   .;

     Chronological plots summarizing the monthly  average  flow,  BOD, TSS,  NH3~N,
 and total  phosphorus for July. 1990  through June  1991 are  presented in  Figures 4
 and 5.   During the period July 1990 through June 1991,  the-plant'operated at an
 average influent  flow of 0.42 MGD or approximately  61 percent of design.   Plant
 influent and  effluent data  Vere available..  Primary effluent  data  were not
 available; however,  plant personnel indicated -that  approximately  20 percenc of
 the  BOD is  removed  in  the  primary " clarifiers.    'Based  on  this  20 percent
 removal, approximately 96 percent of the  BOD entering the SBR was;'removed prior
 to  discharge.   Ammonia  nitrogen  was  measured  during  the summer months.  The
 influent NH3-N concentration varied considerably from the summer of  1990  to the
 summer  of  1991.   During July through  October 1990  the  influent NH3-N averaged
 14.3 mg/1 and during May and June 1991  the influent NH3-N averaged 1.7 mg/1.
A

-------
                                   Monthly  Averages
en
Q
o
m
       200
        150-
        100 _
                                               Summer Effluent BOD Limit - 10 mg/r
                                               Winter Effluent BOD Limit - 15 mg/r
   Influent
-o Effluent
        300
 O)
 £
CO
CO
        200 _
                                               Summer Effluent TSS Limit - 20 mg/L
                                               Winter Effluent TSS Limit - 30 mg/1
  A Influent
~o Effluent
        100 _
                            0     N      D      J     F     M

                            July  1990  through  June  1991
               Figure 4. Chronological Plots of Monthly Average Data
                                  Marlette, Michigan

-------
en
w'
rj
L.
o
JC
Q.
U)
o
JC
CL
      10.0
       8.0
       6.0
4.0
           	1	T


           A influent
           'o Effluent
                            Monthly Averages

                                      Effluent Phosphorus Limit -1.0 mg/T
                                            /     V
        0.
       20.0
X.
 en
 •z.

 to
       15.0 _
       10.0-
                                         I	1	1	1	1      I
                                             Summer Effluent NH3-N Limit - 2.0 mg/L_
                              influent.
                            o Effluent
                            July  1990  through June  1991
                 Figure 5.  Chronological Plots of Monthly Average Data
                                     Marlette, Michigan

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                                                                       Page 4-5

 possible  explanation for the decrease in influent-NH3-N may be process changes
 implemented  in  a  fertilizer  plant  that  discharges  -to  the  treatment plant.
 This,  however,  was not confirmed.  Nitrification was  occurring as  indicated by
 the  oxidation of  NH3-N  .that averaged 95 percent.   The plant consistently met
 the  permitted'NH3-N limit.

     The average influent total phosphorus  during the  period July  1990  through
 June 1991  was  3.3  mg/1..   "Approximately 76  percent ^of  the ' phosphorus in the
 influent  was removed during treatment.   The monthly average effluent phosphorus
^.concentration was below the permit limit of  1.0  mg/1 for 10 of the  12 months
 with available  data.

     The plant  is  staffed  by  two  full  time  operators.   It  is estimated  that
 approximately 2.5 hours a  day are spent on  process control  of the  SBR.   This
 includes  controlling  sludge wasting and performing laboratory analyses.   The
 plant superintendent  and  operator were both  generally satisfied with  the SBR
 and its operation.   There  was originally  a  problem with  air  in  the decanter,
 however,  it was resolved,  and there have been no other major problems.

     Grafton. Ohio

     The current Grafton, Ohio  treatment plant  is  an SBR  upgrade  of a trickling
 filter plant.  The  SBRs went  on  line  in December 1988. .The  plant was designed
 for an average  daily flow  of 0.75 MGD.   The plant  influent passes  through  a
 grit  chamber prior to  the  SBRs.   Only  two  of  the plant's  three SBRs  are
 currently  in use.   The  SBRs are equipped with  jet  aerators.   The  SBR.effluent
 flows to a chlorine contact chamber prior to discharge.    -       _
                                                          " ' " *
     The plant  receives  flow  from  two  local  prisons,  a small chrome plater,  a
 plastic  extrusion  factory,,  a foundry, and a  circuit  board manufacturer  in
 addition  to domestic waste.   The wastewater  flow from  the  plastic extrusion
 factory and  the circuit board manufacturer is pretreated prior to entering the
 plant.   The plant attributes  the  high  levels of zinc in  the sludge to  a zinc
 plater that  previously  discharged to  the  plant.   The sludge  is  stored in the
 third  SBR prior  to disposal.   Plant  effluent  requirements  are shown in the
 following  table.

-------
                                                                      Page 4-6
                             Grafton, Ohio Plant
                    Monthly Average Effluent  Limits
                Period
                Summer
                Winter
CBODs
10
25
  20
-  30
1.5
15
(a)Monitoring of phosphorus and N03-N required
                          mg/1
                              p(a)
No Limit
No Limit
    The  three  S.BRs  are manufactured  by Fluidyne,  and  have  a volume  of
approximately  0.43  million  gallons  each.    The  SBRs were  designed for
nitrification,  denitrification, and  phosphorus  removal.    The  capability fpr
chemical addition for phosphorus removal  exists, but has  never been used.  The
SBR was designed for a 41 hour hydraulic detention time at average  design flow,
MLSS  ranging  from  2000  to 2500 mg/1,  and an SRT  of 20 days.   It was  being
operated at, a MLSS between 3000 and 4000 mg/1 at the time of the  site  visit.

    Grafton uses an air  on/off  sequence to achieve biological nutrient removal.
The blowers cycle during both REACT and IDLE.   The  aeration period is adjusted
by the  operator and is  changed seasonally,  or  as conditions  require.   The FILL
period  varies with  influent flow. Presently, SETTLE is 70 minutes and DECANT  is
50 minutes.

    Chronological plots  summarizing the monthly  average flow, CBOD, NH3-N, N03-
N,  and total phosphorus for  January 1989 through March  1991 are  presented  in
Figures 6  and 7.   During this period the plant  operated at an average influent
flow  of  0.53 MGD  or  approximately  71  percent" of  design./  The only plant
influent data available were  CBOD.   Effluent  CBOD,  NH3-N,," .Np3^-N02-N  and tbtal
phosphorus data were available.  Approximately  97  percent, of the  BOD entering
the plant was removed.   Effluent.ammonia nitrogen is measured year.round.  The
average summer effluent NH3-TN concentration during .the  period  was .0.94 mg/1.
The monthly average effluent NH3-N concentration was below .the permit Limit in
8 of  the 11 summer months with data.  The plant met its winter WHs-N limits in
all  12 of the winter months.   Effluent N03'+N02-N were measured once per month
 from  September 1989 to March 1991.   The effluent total phosphorus  concentration
averaged 1.4  mg/1 from January 1989 to March 1991.

-------
o
CD
3:
O
I—I

LL.
       2.00
       1.50
       1.00
       0.50
       0.00
           1	1	1	f


            o Effluent
T	1	1	1	1	1	1	1	T


   Monthly Averages
                                   <   i  i   I   ''  i   I  '   I   I  I   I   I  I—I
          J  F  M .A  H
                        JJASONDJFMAMJJASON  .'  J  F  M
        300
 O)
 in
 a
 o
 m
 o
           -A influent
             o Effluent
        200
         100
             I   I   I     I   I  I     I   I  I
                   "1—'—'—'—T

              Summer Effluent CBOD5 Limit -  15 mg/tr
              Winter Effluent CBOD5 Limit •  20 mg/L
           J  F  H  A  H
                         JJASONDJFMAMJJASON     J  F  M
                 Figure 6.  Chronological Plots of Monthly Average Data

                                        Grafton, Ohio

-------
O)
•z.

 
-------
                                                                       Page 4-9

    The  plant  is staffed bv  one full time  operator.   All  analytical  work is
 sent  to  an  outside  laboratory.   The operator estimates he spends approximately
 one  hour a  day  on  routine  maintenance  of  the  SBR.   The  plant  operator was
 generally satisfied  with the SBR and its operation.  There have been no serious
 problems with'the SBR.

    -Shelter  Island Heights. New York            ,
                                  -                  s     ••
    The  wastewater  treatment  plant on Shelter Island,  began operation in June
.,1988.   It was designed  for an  average  daily dry weather  flow  of 0.028 MGD,  a
 peak  dry weather flow  of  0.072  MGD and a  peak  wet weather flow- of 0.15 MGD.
 Shelter  Island,  located in  the  eastern  part of Long Island, is a summer resort
 and  has much  higher flows during  the  summer  than in  the winter.   Peak dry
 weather  flows  during August have in  the past reached 0.12 MGD.

    The  plant  has two  Austgen  Biojet SBRs.   There are  no  grit chambers, bar"
 screens,  or  comminutor before  the  SBRs.    Grit,  however, collects  in the
 splitter  box that  divides  the  flow between  the two'reactors.  The  SBR  effluent
 is  chlorinated before discharge  to  Long Island Sound.   The  SBR was  designed  for
 nitrification  and denitrification but not for phosphorus  removal.

    The  plant  was  designed to  treat a-BOD load of 44  Ibs/day and a TSS  load''of
 57  Ibs/day  at  the average  daily  dry  weather  flow.  The plant was  designed  for  a
 NH3-N loading of  8.7 Ibs/day and  a TKN  loading  of  11  Ibs/day.   The  plant's
 effluent  permit  limits  are a  30 day average BOD of 30 mg/1  and TSS of  30  mg/1.
 The  plant is  required  to  meet  a 30 day total nitrogen limit  of 10 mg/1  year-
                                                             •'   i
 round.   The  plant has no effluent phosphorus limit.

     The  SBRs  were designed for  a  normal  cycle-time of 6 "hours with an  anoxic
 mix and a normal  cycle time, of 4  hours  without an anoxic  mix.   The plant  is
 typically operated  with a  five  or six hour cycle time  for  denitrif ication from
 October  to  mid May and  with  a  four  hour  cycle  time  from mid  May  through
 September.   The  operator reported  that cycle'times  are changed about  four  times
 per year,  depending  on  flow.  A typical  4  hour  cycle  time  includes a  two hour
 react cycle,  a one hour settle cycle, and a one  hour draw cycle.

-------
                                                                  • /   Page 4-10

    Chronological plocs summarizing Che monthly flow. BOD, TSS, TKN, N03-N, and
total nitrogen data for January 1989 through July 1991. are presented in Figures
8 and  9.   Samples are  typically  collected once per  month.   During the period
evaluated, che  plant  operated at an average  summer  flow (May through October)
of 0.037  MGD  or 137  percent of design  average  dry  weather flow  (51 percent  of
Che design -peak dry weather flow) .  . During the winter months  '(November through
April)  the  flow  averaged 0.015 MGD  or 53 percent  of  the  design average dry
weather flow.   The percent. :.BOD' removal .averaged  96  percent .in both the  summer
and  winter.   The TKN'  data'"shows 'that  nitrification was^occurring.   The BOD
consistently  met  the  permit limit  of 30  mg/1.   The  effluent  total nitrogen
'averaged  approximately  8  mg/1  in both  the  summer  and winter.   The plant met the
total  nitrogen  permit  limit  of  10 mg/1  in 21 of the  29 months.  The average
percent total nitrogen  removal was  56  percent.

     The plant is staffed  by one operator.   It is  estimated that betweemtwo, and:,
 three  hours  per  day  of  the operator's  time  is  spent  operating the SBR.  -The;
operator  was  satisfied with the SBR  and its  operation..   The  plant  is  .situated
 adjacent  to  the  local  beach  and  private beachhouse/.and  has  never received any
 complaints about odors.  There have been no major problems with the SBR.

-------
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                         February  1989 .through July 1991
               Figure 8.  Chronological Plots of Monthly Average Data
                              Shelter Island, New York

-------
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           -A influent
           -o Effluent
        0.0
           FMAMddASONDdFMAMddASON   JFMAMdd

                          February  1989  through July  1991
                Figure 9.  Chronological Plots of Monthly Average Data
                                Shelter Island, New York

-------
                                                                      Page 5-1
                                  SECTION 5.
                    ANALYSIS OF SBR PLANT PERFORMANCE DATA

PERMIT LIMITS

    Effluent permic  limitations  for the nineteen treatment plants included-in
the performance  evaluation  are' shewn in Table 4.   Also listed in Table .4  are
the manufacturer  of  each plant and  its  design  flow.   Twelve of the 19  plants
have effluent ammonia  limits,  while  three  are required  to  monitor  for  ammonia.
The effluent limits ranged from 1.5 to 10.0 mg/1 during the summer  months.   Two
plants have  nitrate  plus nitrite limits and two have  total  inorganic  nitrogen
limits.  -Effluent  limits on total nitrogen are  required for two plants.   Five
plants have effluent phosphorus limits that ranged from 0.5 to  2.0  mg/1.

PLANT DATA

    The  performance  data  for  19 plants  are  summarized  in  Table  5.    The
available monthly average data for each plant-are presented'in  Appendix A.   BOD
and TSS  removal  ranged from 84.7  to 97.4 percent  and•consistently  met  effluent
requirements.    These  removal   rates  are  similar  to   those,  achieved  by
conventional activated sludge  systems.

    The  19  plants  evaluated  in  the  study  were all  originally  designed  for
nitrification and  are  believed  to  be presently  operating under  conditions
favoring nitrification.   Influent and  effluent  ammonia nitrogen data  were
available  for 8  plants.  -Removal  ranged from 90.8 to 96.8 j>erCe-nt.- The average
effluent ammonia nitrogen concentration  for each  of the 8  plants was less  than
2.0  mg/1.    The  low effluent concentrations indicate  that nitrification  was
occurring.                            "               •   -

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                                                                       Page 5-_3

    Effluent  ammonia  data concentrations for  si-x plants  ranged  from 0.17  to
1.74  mg/1 .    These low  concentrations  indicate that  nitrification was  most
likely  occurring,  at  least  during  the  summer months.   Manchester,  Michigan'
supplied monthly maximum effluent ammonia data, however, without  influent  data
for  a comparison,  the  maximum effluent  concentration  of 6.6  mg/1  ammonia
nitrogen  was  too high  to indicate,  if  any  nitrification  was  occurring.   The
twelve plants with effluent, ammonia limits were -consistently able  to meet their
requirements, including Manchester,  Michigan (average limit 10  mg/1).
                                  -                  /    -^
    Limited information was available to evaluate denitrification  in  SBRs.  Few
of the plants  surveyed have  effluent limitations on nitrate or total  nitrogen
and  therefore  do not  measure  for these constituents.   Two of  the 19 ' plants
evaluated  measured effluent  total  nitrogen,  and 6  plants measured  effluent
nitrate and nitrite nitrogen.   Shelter Island measured both nitrate and nitrite
nitrogen and TKN in order to  report total nitrogen concentrations'.   Buckingham,
which measured  effluent nitrate  and nitrite  nitrogen,  also supplied  limited
summer TKN data.   Effluent nitrate  and  nitrite nitrogen data ranged  from  2.11
to 5.6 mg/1 for the 6  plants.

    Under denitrifying conditions, nitrate  would be converted to  nitrogen gas
and  removed   from  the wastewater.    Significantly  low effluent  ammonia  and
nitrate nitrogen concentrations  (much  less  than the  influent ammonia  nitrogen
concentration) would indicate that both  nitrification  and  denitrification  were
occurring.  Data from  Buckingham, Clarkson,  and Muskegon Heights  indicate  that
denitrification  occurred   at  these  plants.    Relatively  low  effluent
concentrations of nitrate + nitrite  nitrogen and total nitrogen at  Caledonia,
Conover,  Graf ton, and  Walnut  Grove  indicate that denitrif-ica'tioh  was  probably
occurring, to some degree, at these plants.   Three plants,-' Armada,  Dundee,  and
McPherson, were designed for Vdenitrification.  Information  on nitrate  or total
nitrogen, however,  was not available  and denitrification could  not  be  verified.

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                                                                       Page 5-5

     Phosphorus removal  has  become  an  important concern  in many  areas,  most
 notably  in States surrounding the Great Lakes  and  Chesapeake  Bay.   Six of the
 19  plants evaluated  have effluent  phosphorus  limitations;  four of  these are
 located  in  Michigan.    In  addition,  Conover,   North  Carolina  is  required to
 monitor  quarterly for phosphorus.

     Influent 'phosphorus .data- was  very  limited.  .Four plants that measured
 influent phosphorus -concentrations  had -concentrations from .2.6 to 12.0  mg/1.
                           , .                         /     **
 Nine of  the  plants  measured' effluent phosphorus levels. Two  of these plants,
 Marlette and Monticello,  add ferric  or ferrous  chloride  for  phosphorus removal,
' y                                                                ••
 though  Marlette  only  adds  the  chemical during storm  events.    Effluent
 phosphorus 'concentrations  for the  eight  plants,  not  including Monticell-o,
 ranged from  0.53  to  4.27 mg/1.   The  seven plants that  did not add ferric or
 ferrous chloride, and Marlette  during normal  flows,  rely solely on  biological
 phosphorus  removal.   The  relatively low  concentration of phosphorus  in the
 effluent indicate that at least some phosphorus  is being removed biologically,-
 beyond that normally expected from sludge  wasting.  Armada,  Dundee, Manchester,
 and  Marlette usually  met  their  effluent phosphorus  requirements,  with an
 occasional excursion  beyond  limits.   Buckingham's limit  of  2.0  mg/1  in the
 summer  was   rarely  met,  although  the  plant  averaged  64  percent removal of
 influent  phosphorus.  Buckingham  has  the   option of  discharging  to  a  holding
 lagoon  for  subsequent  spray irrigation  and  is  only  required  to meet  effluent
 limits when discharging to a stream.                      •

     The  following  is a  short  discussion  on each  plant  that  provided data on
 performance.  The three plants that were  visited and  discussed in Section  5 are
 not  included.  Additional information  on  the design and operating conditions,
 and problems of the plants are discussed.         .       -_•  ~ '•   •
                              "S
     Armada. Michigan             •

     This plant consists  of  three  SBR tanks manufactured.by  JetTeeh.  .Screening
 and  grit  removal precede the  SBRs.  This system is equipped  with fine bubble
 diffusers.   Three  full-time operators handle the 0.3 MGD facility,  as  well  as

-------
                                                                       Page 5-6

performing laboratory analyses.  The plant usually operated with a srt of 20 to
30 days,  but occasionally  reached  90 days with  good results.   The  F/M ratio
typically ranged  from Q.Q'2 to  0.04  Ib  BOD/lb MLSS/day.  The  total  cycle time
was normally 7 hours,  and included  20 minutes aerated fill,  120 minutes anoxic
fill,  120 minutes aeration,   60 minutes settle,  30  minutes  decant,  and 70
minutes idle.  The plant  began  operating  in July  1988.

    Buckingham. Pennsylvania                                                 .

    This  Austgen- Biojet  plant  operated  with  two ICEAS(R)   SBRs  equipped with
coarse bubble diffusers.  This  0.1 MGD plant  is run by  two full-time operators.
The influent is screened  before it  enters the SBRs.   The plant was designed to
operate at a F/M  ratio of 0.045, and  had  a cycle  time of four hours.  The .cycle
consisted of 2 hours  aeration,  57 minutes sedimentation, and 56 minutes^decant..
As with all  ICEAS(R)  systems,  the tanks fill  continuously.

    Caledonia. Minnesota

    This  plant,  manufactured by Fluidyne, was  constructed  with three SBRs but
was  operating only  two.    The SBRs  are  equipped with jet aerators,  and are
preceded  by  a  grit chamber and primary clarifier.  Twenty to 30 percent of the
wastewater  flows  through a trickling filter before  it enters  the SBRs.   This
acts  to lower  the BOD loading  and enhances subsequent nitrification  in  the  SBR.
Two operators handle  the  operation  of the SBR along with other  Water  Department
duties.    This  plant  has  had  some  .operational  problems  and .has worked  with
Transenviro  to solve them.  Waste  from  a milk transfer station contributes to
loading  problems.  To  improve performance,  the  plant  is  trying'  to raise  MLSS
concentration  to 3500 'ing/1.    Total' cycle  time, was  fiye- ,;to- six  hours,  and
included  30  minutes anoxic fill, and 120 minutes aeration.   Plant start-up was
in November  1987.               •

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                                                                       Page 5-7

    Clarkston. Michigan - Chateau Estates Mobile Home Park

    This plant was manufactured by Aqua-Aerobic Systems and consists of one SBR
preceded by an equalization tank.  It has been equipped with floating mixers in
addition to coarse  bubble diffusers.  The MLSS  concentration  ranged from 1850
to 4500 mg/1  and averaged 3200 mg/L. -The F/M concentration varied from 0.023
to 0.082  and  averaged  0,04. Ib ,600/lb MLSS/day.   The  total' cycle  time  was  5
hours and 50 minutes.. Plant start-up was in October 1989.   . -
                      . i     ','•'•-                  /     -•

    Conover. North Carolina - Southeast Plant

    This Austgen Biojet  plant  consists  of  two  ICEASR SBRs equipped  with jet
aerators.  It was constructed in 1985 and has  an average flow of .0.26 MGD.  The
total cycle  time was 3  hours,  which included 90 minutes  aeration,  35 minutes
settle, and 55 minutes decant.

    Del City.  Oklahoma

    This plant,  with an  average  flow of 2.6  MGD, was  manufactured by JetTech
and consists  of  two  SBRs equipped with jet aerators.  The SBRs are preceded by
a comminutor  and grit removal system.  The total cycle  time  is varied between 4
and 6 hours,  depending on the  flow.   Effluent from  the SBRs passes through an
ultraviolet disinfection  (UV) unit.

    Dundee. Michigan

    This  Transenviro plant  consists of  two  SBRs equipped-with ' medium bubble
diffusers.    The SBRs  are  preceded "by  a  comminutor, bar.: screen,  and grit
chamber.   Three  full-time  operators are  employed  by  the -facility.   The .flow
averaged  0.7  MGD.   The  plant  operated at  a MLSS between  2500  and 3000  mg/1.
The  SRT is checked  daily and  averaged 17 to  20  days'.  "Total  cycle time .was  4
hours,  with 2 hours  aeration,  50 minutes settle, and 70 minutes decant.'  Plant
startup was in  September 1989.

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                                                                      Page 5-8
    Falrchance.  Pennsylvania
    This Austgen Biojet plant consists of four ICEAS(R) SBRs preceded by a bar
screen.   The Fairchance-Georges  WWTP  has an  average  flow of 0.2  MGD and , is
staffed by  one  full-time  operator and one relief operator.  Normal cycle  time
was 4 hours and included 120 minutes aeration,  60 minutes  settle  and 60 minutes
decant.  Plant start-up was in April 1989.     '     . -
                           '. "       —   '              /•'•*•         '        '
    Grundv Center. Iowa    '.                    ^                         •'        .

    This  plant,  manufactured by  Aqua-Aerobic Systems,   consists  of   two  SBRs
equipped  with  fine  bubble  diffusers and  a  separate mixer.    The  MLSS
concentration in  the two  SBRs ranged from 1800 to 2800 mg/1  and averaged 2300
mg/1.   The F/M ratio  averaged  0.09 Ib BOD/lb  MLSS/day.    Total  cycle  time was. •
288  minutes (4.8  hours)  and  included  15 minutes fill,  84 minutes  react,  45:;. •,
minutes settle, and  40 minutes decant.  Plant  start-up was in April 1,988.,

    Manchester. Michigan

    This  plant  was  manufactured  by JetTech  with three SBRs, but  only two are
typically  used.   The  third  is  used during periods of high infiltration.   The
MLSS  concentration is  normally  about 3500 mg/1 but has been operated as high.as
8000  mg/1.  Total cycle  time  is 7.5 hours and  includes 3.75  hours  fill,  95
minutes aeration,  and  45  minutes  settle.

     McPherson.  Kansas
                                                              •   i
     This plant,  manufactured by JetTech, utilized three _SBRs. equipped with jet
 aerators.   The  SBRs are preceded by a bar screen  and grit .removal  system.  Total
 cycle time is normally 6 hours and  includes 1 to 2 hours  aeration, 185 minutes
 settle, 45  minutes . decant,  and  90  minutes  idle.  Plant  start-up was in June
 1990.                                .                           -'

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                                                                       Page 5-9

    Mifflinburg. Pennsylvania

    This  Aqua-Aerobic  Systems plant  consists  of two  SBRs  equipped with  fine
bubble diffusers  and separate mixers.   The MLSS concentration in  the  two  SBRs
averaged  2500 -mg/1.   The  F/M ratio .averaged  0.028  Ib BOD/lb MLSS/day.   Total
cycle time was  6.5 hours  and included'36  minutes mixed fill,  97  minutes react,
75  minutes  settle,  and ' ,45  minutes decant.    React  includes  mixing  with
alternating periods  o'f /aeration and no air.  Plant start-up wa.s in August 1988.
                                                \                         •*
    Monticello,  Indiana -  White Oaks on the Lake Resort
'?                                   •                            "

    This  Austgen Biojet plant consists of  two  ICEAS(R)  SBRs  designed for 0.05
MGD.  Current  flow averages  0.004 MGD.  One part-time operator devotes 10 to 15
hours  per  week  to  the  operation  and  maintenance  of  the  system.   Ferrous
chloride  is  added to assist  in  phosphorus removal.   Total cycle  time is four
hours during  the  summer and  six hours  in  the winter.

    Muskegan  Heights. Michigan - Clover Estates Mobile Home Park

    This  Aqua-Aerobic Systems plant  consists  of one  SBR  equipped with coarse
 bubble  diffusers and a  separate  mixer.    Flow  averaged 0.035 MGD.   The mixed
 liquor  concentration averages 3400 mg/1.   Plant start-up was October 1987.

    Walnut Grove.'Pennsylvania

    This  is  a  Transenviro   plant  with  one  SBR . equipped with  coarse bubble
 diffusers.   Present  flow,   which  comes  entirely  from 'an- apartment  complex,
 averages 0.006 MGD.   Effluent is  discharged into a  sand  mound.-' The  plant  has  a
 subterranean discharge permit'.   Total cycle, time was 4 hours  and  included  75
 minutes aeration, 75 minutes settle,  and  90 minuu-s  decant, skim and idle.   The
 SBR fills during aeration and idle.   Plant startup  was in April  1990.

-------
                                                                      Page 5-10
    U'lndgap. Pennsylvania

    This Aqua-Aerobic  Systems  plant consists of two  SBRs  equipped with coarse
bubble diffusers.  Plant startup was in August 1989.

-------
                                                                              Page 6-1
                                         SECTION 6.
                                        COST ANALYSIS
*
        INTRODUCTION
            Capital  and operating costs'  were obtained f-rora  plant  operators and  plan't
        design engineers.    fable '.(>•• presents the  utility,  pperatlngT  and' capital  or
        construction  cost  information  that  was  available  for  this  analysis.    The
        capital  costs were adjusted to 1991  dollars  using the Engineering News .Record
        (ENR)  Construction Cost  Index.    Figure  10  presents  the  available  utility,
        operating  and capital  costs.

            Greenfield,  Tullahoma, and Cow  Creek supplied  cost  data  but  did not include
        plant  operating data.   The  Conover,  North Carolina Northeast  plant  is  still
        under  construction  and the information supplied is the  bid price.

        CAPITAL  COSTS      '                                '       -

            Construction costs were  available for six plants,  and five  plants  supplied
        total  capital costs.   Construction  costs  were  converted to  capital  costs  by
        adding 15  percent for engineering  and construction supervision, and  15 percent
        for contingencies.    All  capital  costs were  adjusted  to July 1991  costs.  The
        costs  ranged from  $1.93 to $30.69/gpd of design flow.

            Shelter  Island, with a  cost  of  $30.69/gpd, was  said to-have cost two  to
        three  times  over budget,  due  to  construction problems.   "In  addition,  Shelter
        Island had  certain aesthetic, requirements due  to its  ptoximity  to a private
                                     T
        beach  and  clubhouse.                            ~

            The  wide  range  in  capital  costs was influenced  by whether  the  SBR  was
        retrofitted  into   existing  plant  structures or  newly  constructed,  influent
        concentrations,  effluent  limitations, or additional design  requirements.

-------

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-------

-------
                                                                       Page  6-4

OPERATION AND MAINTENANCE COSTS

    Overall 1990 operating  costs were available  for  3 plants.  Operating  costs
based on  1990  average flows ranged from $0.17/gpd for McPherson,  to  $2.88/gpd
for Monticello-White  Oaks  Resort.   Buckingham,  which had a flow  averaged cost
of $1.76/gpd, had operating costs of $234,058.  These costs  included $61,400 in
sludge  disposal fees  and ,'$39 , 800  in engineering services ' fees,  among  other
numerous  itemized  expenditures..   By. comparison,  the operating costs  supplied
                      •             —                  /     -^
for  McPherson ' included  only  labor,  utilities, maintenance,  chemicals,. and
supplies.

    Separate  utility  costs were  available  for four plants.   Utility  costs
ranged  from $0.06  to $.55/gpd  actual  flow.   The  range of  utility  costs is
probably  most  affected by  the  difference in electricity costs between different
regions  of  the United States.

-------

-------
                                                                      Page 7-1
                                  SECTION 7.                    ••
                                  REFERENCES

1.    Earth,' E.F.,  Sequencing Batch Reactors for Municipal Wastewater Treatment.
    'Presented at  the  8th  United State/Japan  Conference  on  Sewage  Treatment
     Technology,  October 1981,  Cincinnati, Ohio.     / '    -

2.    Arora,  M.L.,  E.F.  Barth,  and  M.B.  Umphres.   Technology  Evaluation of
     Sequencing  Batch  Reactors.    Journal  of  the Water  Pollution  Control
     Federation,  57(8):867-875, 1985.

3.    Austgen  Biojet Waste  Water  Systems,  Inc.,  Morristown,  New Jersey, Design
     Manual, Version 1.1, and installation  list, May 1991.

4.    Summary Report  Sequencing Batch  Reactors.   EPA/625/8086/001..   U.S.
     Environmental'.  Protection  Agency,  Center  for  Environmental Research
     Information, Cincinnati, Ohio,  1986.

5.    Barth,  E.F.,  B.N. Jackson and J.J. Convery.  Progress in Sequencing Batch
     Reactor  Technology.    Presented at 9th  United  States/Japan Conference on
     Sewage  Treatment Technology, September 19-21,  1983,'.Tokyo, Japan.

6.   Purestream,  Inc.   Wastewater  Treatment  Equipment,  Florence  Kentucky,
     Sequencing Batch Reactors (SBR) -  An Effective  Alternative  to  Conventional
     Systems, and  installation list.                      -
                             ^,
7.   Aqua-Aerobic  Systems,  Inc.,  Rockford, Illinois.  Installation  list, plant
     data  and equipment  information. -             ...            '-,

8.   Process Design Manual  for Nitrogen Control.  U.S.  Environmental Protection
     Agency,  October 1975.

-------
                                                                      Page  7-2
9.   Process  Design  Manual  for  Phosphorus  Removal.   EPA/625/1.-87/001,  U.S.
     Environmental  Protection Agency,  Center  for  Environmental  .Research
     Information, Water Engineering  Research Laboratory.  Cincinnati,  Ohio,
     1978.

10.  Goronszy, M.C.,  And. D.  Rigel.   Biological ^Phosphorus  -Removal in  a Fed-
     Batch  Reactor Without' Anoxic  Mixing Sequences.   Research Journal  of the
     Water  Pollution Contro;!  Federation,  63(5) : 248-258 , 1991.

11.  Fluidyne Corporation,  Cedar Falls,  Iowa.   Fluidyne  sales  brochure,
     literature and installation list.

12.  JetTech, Inc.,  Industrial Airports,  Kansas,  Installation list.

13.  Transenviro.  Inc.,  Aliso Viejo;- California.    CASSTM (Cyclic Activated
     Sludge System) General Description,  sales brochure and  installation list.

-------
                     APPENDIX A

Monthly Average Tables and Chronological Plots
for Wastewater Treatment Plants Providing Data

Armada, Michigan
Buckingham, Pennsylvania
Caledonia Minnesota
Clarkston, Michigan (Chateau Estates - manufacturer's data only)
Conover, North Carolina (Southeast Plant)
Del City, Oklahoma
Dundee, Michigan
Fairchance, Pennyslvania
Grafton, Ohio
Grundy Center, Iowa (manufacturer's data only)
Manchester, Michigan
Marlette, Michigan
McPherson, Kansas                                ;   .
Mifflinburg, Pennyslvania (manufacturer's data only)
Monticello, Indiana (White Oaks Resort)
Muskegon Heights, Michigan (Clover Estates • manufacturer's data only)
                                              '•» t,
Shelter Island, New York                      '-  . ^
Walnut Grove, New York              ~
Windgap, Pennsylvania (manufacturer's data only)

-------

-------
            Armada Monitoring  Data
   monthly averages taken  from DMR profile

                           Effluent     Effluent
                   Flow,         TSS           P
Month               MGD         mg/1        , mg/1

Jan 1989          0.237         "9.5         0.41
Feb 1989     •'.'••-  0.200         12.5,     ^   O.29
Mar 1989       -   0.285       '  ,11.6         0.55
Apr 1989          0.294         31.1         1.14
May 1989          0.227         16.1         0.57
Jun 1989
Jul 1989          0.199         14.9         0.38
Aug 1989          0.181         17.0         0.49
Sep 1989
Oct 1989          0.209         12.8         1.87
NOV 1989          0.301          9.9         1.42
Dec 1989          0.243         13.3         0.97
Jan 1990          0.404         30.7         1.04
Feb 1990          0.441         17.1         1.25
Mar 1990          0.452         26.2         0.74
Apr 1990          0.491          5.4'        ,0.78
May 1990          0.339          4.6         0.59
Jun 1990          0.216         22.2         0.74
Jul 1990          0.169          4.3         1.15
Aug 1990          0.180          4.5         0.92
Sep 1990          0.206          3.4         1.18
Oct 1990          0.298          2.7         1.19
Nov 1990          0.319          2.9         1.00
Dec 1990          0.374          2.8         1.05
Jan 1991          0.343          2.1         0.30
Feb 1991          0.345          3.3      .   1.16
Mar 1991          0.363          4.4     .    0.85

Minimum           0.169          2.1         Q.29
Maximum           0.491         31.1         1.87
Average           0.293         11.4         0.88

Limit               NA          30.0      .,.  l.bO


.*Blank spaces indicate data which was not  available.

-------
                                                  Armada
  a
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                                              on'thly
          0.20^
          O.OOL
               III11111 1111 l'l 11111111'.i 111111" 11111111111111111111II11 M 111111111111111111111111111 11 1111111111 -I I H 111-U
              JFMAMJJASONDJFMAMJJASONOJFM
          50.0
          40.0-
          30.0
               -Effluent TSS L'imit - 30.0  mg
                                 iNiliiiliiillllliiiliiiliiiliiiliiiliiiliiiliiiliiiliiiTiiiTiiiTiiiTrnfllllnT
            0.0
              JFMAMJJASONDJFMAMJJASONOJFM
           5.00
               -Effluent Phosphorus Limit - 1.0 mg/L
         4.00_
_^       3.00
   D)

  •§•       2.00
              JFMAMJJASONDJFMAMJJASONOJFM

                                 January  1989  through March  1991

-------
BUCKINGHAM, PENNSYLVANIA





     Monthly Averages
Date
489
589
689
789
889
989
1089
1189
1289
190
290
390
490
590
690
790
890
990
1090
1190
1290
191
291
391
491
ft
AVG =
STD =
MAX =
HIM =
Flow Influent Effluent Effluent Influent Effluent Influent Effluent Effluent Influent Effluent Influent
MGD . BOO BOO TSS TKN _ , TKN NH3-N NH3-N N02 & N03 P . P TSS
. (mg/L) (mg/L) Ubs/d) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/L) (mg/U (mg/l)
0.099
0.099 272.7
0.077 379
325.9
0.105 215.3
0.109 399.6
0.121 . 355.5
0.136 320.4

0.129
0.141

0.116
0.117 '
0.0998

0.105
0.104
0.115
0.115
0.122
0.14
0.126
0.132
0.134
0.116 324.057
0.016 63.504
0.141 399.600
0.077 215.300
5.04
5.7 .
16.6
9.88
18.8
12.1
18.1
22.16

7.25
2.81

13.5
12.5
12.8

2.8
' 3.8
3.3
2
2
4.2
2.8
3.3
3.2
8.393
6.364
22.160
2.000
•26.5
'.7.Z 70-3
'7.9 63.2
'3.5 66.2
2.8 62.9
7.8 62.3
1.3 81.75
3.4

4.8
2.33

6.9
2.5
3.98

2.5
5.5
2.3
3
3.8
27
3.5
3.5
25.4
7.155 67.775
8.007 7.468
27.000 81.750
1.300 62.300
2
7.51 15.1 ,0.9
5.62 '2K6 1.43
23.4 28 2.41
9.3 27.9 0.93
7.5 31.0 0.25
16.5 25.5 1.07
28.2 0.76

0.35
0.25

3.03
3.5
3.44

.--. °-1
0.2
0.6
0.2
0.4
0.2
1.3
0.1
0.1
11.638 25.329 1.069
6.897 5.365 1.112
23.400 31.000 3.500
5.620 15.100": 0.100

„ 3> 12.3
0.79
0.6 11.9
0.65 11.3
3.9 14.7
0.73 12.6
.66 8.9








5.35
2.9
2.1
3
2.03
1.9
1.3
2.8
.. 1.2
2.113 11.950
1.426 1.889
5.350 14.700
0.600 B.900

4.6 . '

6
3.3
6.7
4
3.94






1.27

4.8
4.6
3.2
5.1
2.8
•2.9
3
3.7
4.5
4.026
1.327
6.700
1.270


254
263
181

212
130

















208.




-------
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                                   iuckingham,   Pennsylvania
                   IK.ii'lt^milllllf illl-ll|lll|lll|lll|IM|lll|lll|MI|lll|lll|lll|lll|III
                                         |lll-|'il|

                                         Mortthl
                                       y  Averages
0.40U

    (-

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0.30U
        0.20_
        o.i
                X
          nnJTnlinliiilinliiiliiiliiiliiiliiilniliiihiiliillllllll.HlllllllllirlllllllllllHlllllllllJl
            AMJ'JA'SONDJFMA-MJJASON
         500
 OJ
 in
 a
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         400 _
         300
200
         100
                                                     Summer Effluent BOD Limit -  10.0 mg/W-

                                                     Winter Effluent BOD Limit -  20.0
                                  1%rrl^44i 114>| H444 '^ ' 4'' 4' "<[" 'Ji1' '^ ' 4'' ^^
            AHJJAS'ONDJFMAMJJASON     JFMA
         500
 O)
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          400 _
          300
          200
          100
             -A influent
             - o Effluent
                                                            Effluent TSS Limit - 30.0 mg/U
                                           1 "
            AMJJASONDJFMAMJJASON      JFMA


                                April  1989 through April  1991

-------
   cr,
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                                  Buckingham.  Pennsylvania
           sor~ ^  Influent
             tr o  Effluent
           40 Z
                                         Monthly Averages
                                                                              illinium
           20 Z
             AMJJASONOJFMAMJJAS.ON     JFMA
          50.0.
—.     40.0
             4.1111 n 111111 i'i I i.i i-|-i i.i.| 111] 111 [Ji 1111111111111111111111111| 11111 ii| i n 11111111111111 n|n1111^
       30.0
          20.0
          10. 0
           O.I
                                                  Summer Effluent NH3-N Limit  - 3.0 mg/b;
                                                  Winter Effluent NH3-N Limit  - 9.0 mg/L-
                                       1 1 ijl I |)l
                                                                                    1 it:
             AMJJASONDJFMAMJJASON     J.FMA
          20.0
        15.0_
          10.0_
         5.0
                                           Summer  Effluent N02-N S  N03-N Limit - 8.0 mg/r
             AMJJASONDJFMAMJJASO'N     JFMA
          20.0
   cn
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          15.0_
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                                                   Summer Effluent" NH3-N Limit - 2.0  mg/tr
                                         11111111111 n ImTmTi 111111111111111111 l-i 1111111111111111 IT
           AMJJASONDJFMAMJ.JASON     JFMA

                             April  1989  through  April  1991

-------

-------
Month
Apr 1988
May 1988
Jun 1-9 8 8
Jul 1988
Aug 1988
Sep 1988
Oct 1988
Nov 1988
Dec 1988
Jan 1989
Feb 1989
Mar 1989
Apr 1989
May 1989
Jun 1989
Jul 1989
Aug 1989
Sep 1989
Oct 1989
NOV 1989
Dec 1989
Jan 1990
Feb 1990
Mar 1990
Apr 1990
May 1990
Jun 1990
Jul 1990
Aug 1990
Sep 1990
Oct 1990
Nov 1990
Dec 1990
Jan 1991
Feb 1991
Mar 1991
Apr 1991
Minimum
Maximum
Average
0.271
0.278
0.336
0.325
0.348
0.327
0.302
0.306
0.284
0.280
0.267
0.286
0.268
0.264
0.295
0.314
0.315
0.321
0.299
0.289
0.289
0.279
0.261
0.278
0.260
0.284
0.325
0.346
0.368
0.296
0.277
0.269
0.269
0.269
0.269
0.283
0.295
0.260
0.368
0.294
        .Caledonia Monitoring Data
 monthly averages taken from DMR profile

      Influent  Effluent  Influent  Effluent
Flow     TSS       TSS       CBOD
 MGD     mg/1      rog/1      ™g/l

                               243
                               199
                               180
                               177
                               233
                               200
                               171
                               216
                               256
                               205
                               181
                               255
                               211
                               202
                               249
                               207
                               235
                               251
                               206
                               222
                               257
                               217
                               236
                               226
                               264
                               266
                               235
                               411
                               255
                               288
                               200  .
                               225
                               293
                               246
                             - 183
                               198
                               157   .

                               157
                               411
                               229
224
146
164 .
195
•195
215 .
.'230
198
234
359
287
335
333
313
373
276
280
387
294
245
239
418
338
471
396
265
195
500
260
273
271
278
324
302
272
284
263
14'6
500
287
- .16.0
13.5
7.5
4.0
2.9
4.2
5.0
6.0
4.2
5.4
6.5
6.0
23.6
58.7
28.6
13.5
8.9
3.1
7.5
12.2
64.0
55.0
14 . 8
16.4
13.0
17.2
33.0
10.0
8.4
15.0
3.3
3.8
6.0
25.0
28.0
8.0
9.0
2.9
64.0
15.3
.uent Effluent
:BOD
ig/1
8.6
8.8
4.5
2.3
~ 2 . 4
2.3
2.3
2.5
2.7
2.7
3.2
3.8
6.0
12.7
8.7
3.8
3.5
2.5
.4.0
8.2
18.0
29.0
13.2
15.0
13.6
15.0
13.0
5.8
5.4
6.8
3.1
3.8
4.5.
14.0
,13,0
8.0
..3.0
2.3
29.0
7.6-,
TN .
mg/1





,. 5.9
6.1
7.5
11.0

14.5
10.6
18.3
22.0
16.4
9.5


8.3
9.6
15.6



29.3
11.8
30.1
11.8
9.0
1.2.3

8.2
10.9
19.7
13.4
13.0
14.1
5.86
30.08
13.5
 Limit
 NA
NA
                                 NA
                                                                10.0

-------
  o
  cc
   3:
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 1 1
Mont
                                           Caledonia _
                                            1 1 1 1'| 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 H
                                            hly Averages
         e.so,_
         O.BOU
         o.oo
             JFHAMJJA
                                  SO'N'DJFMAMJJASO.NO.JFMA
a.
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             - A- Influent
             - o Effluent
             JFMAMJJAS
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           500
           400 ~
           300 Z
           200 r
           100 -
              JFHAMJJASO
                                        NDJFMAMJJASONOJFMA
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                 flJeni Totai Nitrogen u'imit - 10.0 mg/L"
            0.0
              JFMAMJJASONDJFMAMJJASCINOJFMA

                               January  1989 through April  1991

-------
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ss

-------

-------
CONOVER,. NORTH CAROLINA • SOUTHEAST PLANT





            Monthly Averages
Influent Influent Influent
Date BOO NH3 TSS
(mg/L) (mg/L) (mg/L)
189
289
389
489
589
689
789 '
889
989
1089
1189
1289
190
290
390
490
590
690
790
890
990
'1090
1190
1290
191
291
391
491
591
691
/*
SUM =
AVG =
STD =
MAX =
MIN =
195.0
195.0
248.8
222.0
234.0
292.0
246.0
263.0
266.0
266.0
222.0
273.0
291.0
164.6
183.0
227.0
211.0
190.0
218.7
219.3
280.0
242.2
325.5
248.0
325.6
365.9
317.4
307.3
332.9
297.4

7669.6
255.7
49.6
365.9
164.6

20.5
14.0
16.9
11.3
16.3
11.5
15.5
15.1
13.0
10.6








17.1
20.3
12.7
17.6
15.7
14.2
12.0,
12.8
15.7
16.4
18.4

317.6
15.1
2.8
20.5
. 10.6
•267.0
208 '.0
117.3
139.0
133.0
132.0
150.0
129.0
166.0
199.0
168.0
152.0
173.0
60.3
166.0
184.0
132.0
165.0
193.0
181.1
275.2 .
170.7
195.8
144.8
193.0
216.9
377.0
240.0
252.0
207.4

5487.5
182 .-9.
58.0
377.0
60.3
Flow Effluent Effluent Effluent Eff Eff
(MGD)~ ' BOO NH3 TSS TN TP
(mg/L) (mg/L> (mg/L) (mg/L) -(mg/l)
0.195-
0.314
0.337
0.259
0.314
0.297
0.271
0.283
0.192
0.293
0.253
. 0.294
0.305
0.338
0.213
0.232
0.250
0.215
0.209
0.223
0.212
0.293
0.194
0.197
0.245
0.208
0.292
0.300
0.255
0.250

7.733
0.258
0.044
0.338
0.192
6.0
9.2
14.5
13.0
13.9
15.5
10.8
6.0
5.7
" 6.8
11.4
10.7
4.7
10.7
7.2
9.7
6.1
13.0
6.9
6.5
7.7
7.1
4.5
5.8
6.6
2.0
3.8
6.1
5.8
3.4

241.1
8.0
3.5
15.5
2.J
0.66
.1.60
2. "10
0.53
0.85
0.92
0.69
0.50
1.00
0.63
1.00
0.90
0.97
1.30
0.80
1.00
1.10
0.80
0.70
1.00
0.60
1.50
0.60
0.60
1.10
0.50
0.50
1.50
l.oo
0.60,

27.55
0.92
0^58
2.10
0.50
8.0
'6.6 -1T.4
17.8
10.9
13.3 10.4
9.6
7.8
6.5
7.9 1.4
7.9
12.3 5.1
10.9
7.3
10.6 3.6
10.1
17.0
-13.6 5.44
9.3
9.0
8.5
7.3
9.2
7.3
11.8
11.5 .'
7.2
6.0
9.1
9.3
5.7
--
289.3 -,~'\'
9.6
2.9
17.8
.•5.7.
_
1.40


1.40



0.90

1.50


0.15


0.72









-










-------
                            Southeast  WWTP -  Conover.  N.C.
3:
o
       0.00
           J'F.MAMJJASONDJFMAMJJASON     JFMAMJ
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        400




        300
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100
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                                                                 jJdijiil^    I ill I dl I ill I Ifil
           JFMAMJJASONDJFMAMJJASON    JFMAMJ
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              FMAMJJASONDJFMAMJ  JASON
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        30.0
        20.0_
        10.0-
            JF
                 MAMJJASONDJFMAMJJASON
                                                                          JFMAMJ

-------
.DEL CITY, OKLAHOMA





 Monthly Averages
Date .
190
290
390
490
590
690
790 '
890
990
1090
1190
1290
191
291 '
391
491
591
691
1-
SUH =
AVG =
STD =
MAX =
MIN =
Flow Influent Influent Sludge Effluent Effluent Effluent
MGD TSS BOO Age" ' HLTSS TSS BOO NH3-N
(mg/L) (mg/L) (Days) (mg/L) (rog/L) (rog/L) (mg/L)
2.629
3.292
4.263
3.806
3.537
2.396
2.135
2.163
2.309
2.091
2.068
2.179
2.273
2.012
2.043
1.962
2.564
2.726

46.448
2.580
0.667
4.263
1.962
164
146 .
124
124
120
136
173
156
148
138
132
138
135
137
146
119.
113
' 105

2454
136
. 17
173
105
.263
' '174
' 110
' 108
112
171
175
164
159
197
170
177
174
168
154
143
116
103

2838
158
38
263
103
21.9
18.8
17.1
19.2
23.4
32.3
23.9
26.4
28.2
25.8
24.3
25.5
20.3
24.4
28.6
37.3
32.0
28.2

457.6
25.4
5.0
37.3
17.1
2939
2867
2663
3051
3172
3105
3012
3115
3014
2552
2513
2663
2371
2580
3213
3265
3034
2735

51864
2881
263
3265
2371
22
13
%13
3
4
4
4
5
3
5
5
6
8
8
3
5
9
5

125
7
5
22
3
16
" 10
7
2
3
6
4
4
3
3
4
3
4
5
2
3
6
3

88
5
3
16
2'
1:9Q
~ 0.32
0.05
0.04
0.20
2.27
0.37
1.30
0.23
0.05
0.06
0.05
0.06
0.06
0.09
0.09
0.80
0.20

8.14
0.45
0.66
2.27
0.04

-------
       :.co.
                                  Del City.  Oklahoma
                 i '  I ! I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I
                       1    '    '    '  MohthlV A\/erad
                                            I I I I I I I I I I I I I I H I I I I I I  I I I IT
                                            es
       4.00-
§      3.00
O
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       2.00
       l.Oti
        . noh I I I I I I'll'l I I I.J'1 I I III I H I I  M I I I II I I I I I II I U II I I hi I'l II I II I I II I I I 11 I III
          J   F    M    A
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        300
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        200 _
                                                                         Influent.
                                                                       o Effluent
100 -
           JFMAMJJASOND-J-F   M   A    M.   J
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        300
        200
         100
                                                                      TT
           J   F   M
               AMJJASONDOFMAMJ

                    January  1990  through  June 1991

-------
 CO
 a
 CD
 CT
- CO
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-a
 en
       50.0.
                                 .  Del  City,  Oklahoma
                             I I  I M I > M !' I   I |  | |  I  M I  I I I  I I I  I M  I I I  I I I  I I
                               1    '  MohthlV Averages  '    '    '    '    '    '
—     40. OU
 CD
n n 1 I I I I I I I I I I I I M
                                111111111111111 u 111111111111111111111111 i.M 11 r
           J    F    M
                               J   J   A   S   0    ND    J    F    MA   M.J
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       4000
       3000,
       2000 _
        1000 _
             I I I I I I I I I I I I I 1 I  I I I I I I. I I I I I I I I I I I I I I I I I I I I I I II 1 I I I I I M I I I 1 I I I I" I  I I I I

               F    M   AM    JJASONDJFM   A    M   J
        5.00
  I
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           J I I I I I I I I I I I I I  I I  I I I I I I I I I I I I I II I I I I I I I I I I.I I I i N| I I I I I I I I I I I I I I Ij I I L
        4.00_
        3.00
        2;00
        1.00
        o.oon I II JTtt|44-U±±
                                           ill I 4 I I lAl I I 4,1 I irfil l-kkf I I  I I I
           JFMAMJJASONDJFMAMJ

                            January  1990.through  June 1991

-------
>
en to
•oo
(f)
          40.
       30.0 _
  =•      20.0
          10. 0
              I   -
           0.01   I
            0.00
                                       Del  City,   Oklahoma
                                     T	1—
                                       -]—rn—i—i—i—i—i—r
                                       Monthly Averages
                                                           t '  i
                                          2-00
                                                         3.00
                                                                         A Summer Months-
                                                                         o Winter Months-
                                                                          I .'] — L
                                                                        4.00
                                                                                       5.00
to
  \
   0)
          4000
          3000 i
           I- A°
  ' •=.       2000
           1000
           01	
          0.00
                       _L_I	I	I	I	L
                            i.OO
                                           2.00
                                                          3.00
                                            i   I   I	I	I	I	1	L
                                                                                1 - 1 - L
                                                                         4.00
                                                                                        5.00
 en
 to
 CD
           o.:
           o.oa _
--.      0.06

 (O
  i-Ii      o-04
           0.02
        0.00
          0.
                 A
               00
                          J	L
                                                               I   I   1   1  1 — L__l
                            i.OO
                                           2.00
                                                          3.00
                                                                                        5.00
                                      Effluent NH3-N  (mg/L)

-------

Month
Jan 1989
Feb 1989
Mar 1989
Apr 1989
May 1989
Jun 1989
Jul 1989
Aug 1989
Sep 1989
Oct 1989
Nov 1989
Dec 1989
Jan 1990
Feb 1990
Mar 1990
Apr 1990
May 1990
Jun 1990
Jul 1990
Aug 1990
Sep 1990
Oct 1990
Nov 1990
Dec 1990
Jan 1991
Feb 1991
Mar 1991
Minimum
Maximum
Average
'Flow
MGD
0.470
0.394
0.466
0.537
0.420
0.715
0.473
0.367
0.439


0.324
0.827
1.311
1.039
0.701
0.595
0.345
0.263
0.359
0.429
0.649
0.625
1.004
0.964
0.673
0.560
0.263
1.311
0.598
                         ; Dundee Monitoring Data
                 monthly averages taken from DMR profile

                   Influent Effluent Effluent Influent  Effluent Effluent
                      TSS      TSS '      P       BOD       BOD     NH3-N
                     .mg/1    , mg/1     mg/1     mg/1 '     mg/1    .  mg/1
                        54'.
                        56
                        59
                        47
                        66
                        65
                        43
                        60
Limit
NA
43
66
56

NA
                               43.0
                                5.4
                                2.5
                                1.9
                                3.0
                                5.7
                                1.9
                               43.0
                               10.3
                            ,70
                            ,20
0.70
1.20
0.80
0.40
0.60
0.30
0.40
0.50
0.60
0.20
0.35
0.40
0.50
0.50
0.30
0.30
0.20

0.20
1.70
0.59

0.50
                                    112
                                    125
                                    118
                                     89
                                    129
                                     59
                                    105
                                    127
                                     59
                                    129
                                    108
                                  61.0
                                              4.7
                                              3.2
                                              2.O
                                              2.5
                                              3.8
 2.0
61.0
12.9
                                             2.3
                                             1.7
                                             1.4
                                             1.2
                                             2.1
1.2
2.3
1.7
NOTES:
1.  SBR system began operation on September 21,  1989.
not incluc5^ September 1989.   .      -           ....."
2.  Blank spaces indicate data which was not available.
                                         The  summary does

-------
                                             Dundee
  CD
  O
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o
CD
                           mliiHiiili'iiliiiliiiliiiliiiliiilii
         1.50t_
         1.00
C/);
to
             J  F  M  A  M  J  J
                                ASONDJFMAMJJASONOJF.  M
          200
                   rrm
                 influent
             r o Effluent
            •JFMAMJJASONDJFMAMJJASONOJFM
           100
             JFMAMJJASONDJFMAMJJASONOJFM


                              January 1989  through March  1991

-------
ra
E
c
CD
LU
        5.00r
                                               Dundee
           mi1111 111 i-ii 111 111 111 111 111 111 111 1111111n11 ninTITiTIrnITTI 11111111111111111111111111111
           (-•'   i   '   '.  '   '   '    '   '  tan'thiy  'Av4ra!ge4   '   '   '   '   '   '   '   '   '  -
        4.00_
        3.00_-.
        2.00_
        1.00
        0.00
           JFMAM.  JJASONDJFMAMJJASONOJFM
        2.00
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            III 1111111111111111111111111111111 mrT|TTT]TTT]n T11 Tin 11MITTIII11II n I
            -Ef'f lu'ent1 Phosphor'ua  liirtit - 0.5 mg/L  >'""''
1.50
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                                                            TTIII TiniTrnrrriiirmnTT
        n  nnl 1111111111111111111111111111111111111111111111111111111111111111II111II1111111111II11111111111111111111
           JFMAMJJASONDJFMAMJJASONOJFM

                             January  1989  through  March  1991

-------

-------
                    FAIRCHANCE-GEORGES
              JOINT MUNICIPAL SEWAGE AUTHORITY

                    INFLUENT AND EFFLUENT  'DATA.
EFFLUENT PERMIT LIMITS:

     FLOW:             .350  Average  Monthly
     BOD5 '•           15mg/l  Average Monthly
     Suspended Solids 25mg/l  Average Monthly
     NH--N            i.5mg/'l Average  Monthly
       J            '  5.0rag/l Average  Monthly  ,11/1 to 4/30
     D.O.             5.0mg/l minimum
     pH               6.0 to  9.0 SU
     Fecal Coliform   200/100mg/l Average Monthly
                        5/1 to 10/31
DMR DATA:

     1989

     1990
     Flow
     SS
     pH
     Fecal Coliform

     1991
     Flow
     BODs
     SS
     NH3-N
     pH
     Fecal Coliform
                      Limited data available
.180 Average Monthly
8mg/l Average Monthly
10mg/l Average Monthly
.7mg/l Average Monthly
6.9 to 7.3 SU
Less than 10/100mg/l  Average Monthly

First six months
.210 Average Monthly
16mg/l Average Monthly
15mg/l Average Monthly
.2mg/l Average Monthly
6.9 to 7.3 SU
Less than 10/100mg/l  Average Monthly
 Influent data limited  on  ammonia  nitrogen(NH3-N)ranging from 1 to 2mg/l

-------

-------
                     Grafton Monitoring Data
             monthly averages taken from DMR  profile
Influent Effluent Effluent

Month
Dec 1988
Jan 1989
Feb 1989 •
Mar 1989
Apr 1989
May 1989
Jun 1989
Jul 1989
Aug 1989
Sep 1989
Oct 1989
Nov 1989
Dec 1989
Jan 1990
Feb 1990
Mar 1990
Apr 1990
May 1990
. Jun 1990
Jul 1990
Aug 1990
Sep 1990
Oct 1990
Nov 1990
Dec 1990
Jan 1991
Feb 1991-
Mar 1991
k
• SUMMARY :
Minimum
Maximum
Average
LIMITS:
Winter
Summer
Flow
MGD
0.458
0.734
0.682
0.832
1.021
0.554
0.475
0.329

0.323
0.309
0.669
0.299
0.454
0.549
0.348
0.497
0.498
0.446
0.494
0.488
0.590
0.592
0.438

0.508
0.639
0.618

0.299
1.021
0.532

NA
NA
CBOO
mg/l .
166
146
114
102 '
127
73' .
' 150 '•
142 '

147
125
92
134
74
73
199
87
131
188
145
137
130
107
186
133
112
126
160

73
199
130

NA
NA
CBOO
mg/l
59.3
9.0
9.3
5.9
2.8
4.3
" 2.7
3.0'

2.9
2.6
3.1
10.7
3.8
3.0
6.3
2.6
2.5
4.9
3.3
3.2
2.3
1.7
3.1

3.0
4.4
5.0

1.7
10.7
4.2

20.0
15.0
NH3-N
mg/l

16.70
17.55
6.09
1.91
0.77
0.64
2.68

0.42
0.04
1.09
4.83
3.75
2.28
1.69
0.78
0.20
, 0.38
2.07
0.39
0.35
2.42
4.70

1-U80
10.55
?.57

0.04
11.80
3.02

15.00
1.50
Effluent
N03+N02
mg/l









31.1
3.1
13.7
5.3
9.8
11.2
6.6
1.0
3.8
1.2
3.5
3.9
2.9
2.6
0.1

0.4
0.3
0.2

0.1
31.1
5.6

NA
NA
Effluent
P
mg/l

1.48
1.75
1.68
' 4.39
1.72
0.94'
1.44

1.78
2.10
1.86
1.83
1.03
0.78
0.77
1.19
0.23
1.73
2.44
2.19
0.73
0.57
0.58

0.63
0.13
1,08

0.13
4.39
1.40
--
NA
NA
Effluent
Temp
deg C
10.2
9.8
9.2
- 10.3
,11.6
14.3
18/5
21.6

21.0
18.4
14.7
10.2
10.1
10.0
11.5
12.6
16.0
19.7
21.6
22.2
21.6
18.7
16.5-

11.4
13.0
11.5

9.2
22.2
14.9

NA
NA
\
NOTES:
1.  The Grafton SBR began operation in December of 1988.   The effluent  BOO
concentration for December 1988 was omitted "from the summary, assert the
ammonia concentrations for the first three months of operation.
2.  The ammonia concentrations during the winter were intentionally high
because Grafton has a high ammonia limit in the winter.
3.  Blank spaces indicate data which was not available.

-------
                                            Srafton.  Chic
2
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cn
x
C 01
UJ
              ~ *> Influent
              <3"'oT Effluent
                                 i 111 i! 1111111111111! 11111 i 11111111111111ITI111111111111111111II

                                        Effluent  NH3-N  Limit  (Summer) = 1.5 mg/F
                                       Effluent NH3-N Limit  (Winter)   =  15.0 mg/r
           15. OU
           10.0 _
              JFMAMJ'-JASONDJF'M.AMJJASON    'JFM
           50.0
CO
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               PJT
40.0-
  j_      30.0
           20.0
           10.0
            n nh-iiliiiliiiliiiliiiliiiliiiliiilniTniliiiliiilin
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4.00_
           3.00-
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            1.00-
               JFHAMJJASONDJFMAMJJASON

                                 January  1989 through March  1991
                                                                                      JFM

-------
                                               Srafton,  Ohio
  a
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  2:
   2
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                       • ir. 1.1.{. ';!'HH|liill!i|lll|lll|lll|lll|lll|lll|l
                                  !             Monthly Averages
       TTT1
           1.00_
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            .   JFMAMJJASONDJFMAMJJASON      JFM
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                - A  influent
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            200
             100
                              i i  i i ii 1 1  1 1
Summer  Effluent  CBOD Limit  - 15 mg/Jr
Winter  Effluent  CBOD Limit  - 20 mg/1
                   FMAMJJASONDJFMAMJJASON     JFM

-------

-------
-.a
             s :?


-------

-------
               Manchester Monitoring Data
        monthly averages taken from DMR profile

                       Effluent Effluent Effluent  Effluent
                 Flow     TSS       P       BOD    .  NH3-N
Month  '           MGD     mg/1'     mg/1     mg/1   mg/l(l)

Oct 1989        0.333    ' 16.0     0.78-     4.0      7.86
NOV 1989        0.352     80..0     1.83
Dec 1989        0.309',-  "350.0     5..14    '    -
Jan 1990        0.414    224.0     4.23
Feb 1990        0.551    131.0     2.40
Mar 1990        0.615     19.0     0.47
Apr 1990        0.526     32.9     0.87
May 1990        0.473      1.8     0.13      2.5      2.71
Jun 1990        0.379      6.1     0.42      2.7      7.10
Jul 1990        0.309     22.0     0.68      3.5     13.60
Aug 1990        0.335      3.8-    0.27      2.1     14.50
Sep 1990        0.338      4.6     0.57      2.8      0.43
Oct 1990        0.378      3.1     0.27      3.1      0.24
Nov 1990        0.301      7.6     0.27
Dec 1990        .0.387     10.0     0.48
Jan 1991        0.338      7.5     0.43
Feb 1991        0.319      7.9     0.23
Mar 1991        0.370      8.1     0.73

SUMMARY:
Minimum         0.301      1.8     0.13      2.1       0.2
Maximum         0.615    350.0     5.14      4.0      14.5
Average         0.390     52.0     1.12      3.0       6.6

Limit                              1.00                         ;


NOTES:
1.  Ammonia concentrations are monthly maxima,  (monthly averages
    were not available).

-------
2


CO
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                                        Manchester

                              i I 11 i 11 iii[i i i 11 1111 II | 111|iiI11 I I 11
         15.0
         10.0
          S.O
            n  f iiliiiliiiliiiliiiliriiiiiliiiliiiliiiliii»rti4iiili'iiliiilinll±l

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                 NDJFMAMJJASON


                            January  1989 through  March  1991

-------
                                         Manchester
  a
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   2
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03 cn
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CD
CO
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0.60_
                                      I I I I I ! I I II I I I I I I I I I I I I
                                       Monthly Averages
                                                               I I I I I i I IL
           nnTl I I I I I I I-1 I I H'| I I I I I I I I I I I I I II I I I I hi I H I I I I I I I I I M I I 1 I I I I M I I-I I'l I IT
0.40_
         0.20-
            0   N    D    J-'F    M    A   M   J   J   A   S   0   N   0   J   F.M
         5.00
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         3.00
         2.00
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             J I I | I I I | H I | I I I | I I I | I I I | I I I [ I I I | I I I | I I I | I I I | I I I | I I I | I I'l | I I I | I I I |  I I L
               I I I I M I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I  I I I I I I I H I I  I I I I I I I I I I F

            '0    N    D    J    F    M    A    M   J   J   A   S'O    N   0    J    F    M
          400
          300
          200
          1001_
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             ONDJFMAMJJASONOJFM

                            January  1989  through  March  1991

-------

-------
Martette, Michigan WWTP - Monthly Average Data
Month
790-'
890
990
1090
1190
1290
191
291
391
491
591
691
Flow
(MGD)
0.259
0.274
0.257
0.469
0.403
0.464
0.456
0.484
0.577
0.575
0.443
0.347
INF EFF
BOD . BOD
(mg/L) (mg/L)
138.38
112.47
116.74
127.76
92.06 .
75.22
83.36
133.15
70.71
69.36
89.67
123.5
2.51
1.71
. 3.39
-3.63
A. 26
2.72
3.32
3.2
5.84
4.54
3.83
3
INF EFF INF EFF
TSS TSS PHOS PHOS
(mg/L) (mg/L) (mg/L) (mg/L)
177.3 '
122.3
' 138.8
178
119'.8
94.9
120.4
220.9
66
102.6
100
99
6.1
8.8
6
28.2
12.5
27.5
12
26.6
13.9
14.4
6.9
6.1
2.07
3.25
3.89
2.8
.2.62
2.51
3.45
4.01
3.09
3.11
4.41
4.19
0.13
. 0.96
1.18
0.8
ff.57
0.79
0.88
1.06
0.64
0.8
0.77
0.8
INF EFF
NH3-N NH3-N
(mg/L) (mg/L)
13.48
17.62
16.81
9.34^
-





1.65
1.77
1.7
0.32
0.33
0.37



-


0.23
0.1

-------
tn

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         10.G,
              £ In'iuen

                Effloen
          8.0_
6.0_
                          Marle — s.  Michigan

                     ;  i i  i i  i
,  .... i  i  i i  | i  i i  |  i i  i. |  i i  i |  i  i i  | i  i  i

        Monthly  Averages
                  Effluent Phosphorus  Limit - 1.0 mg/l_
          20.0
 Z'


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   Ol
          15.fl-
                                   I  I I  I I  I I  I I  I  | I  I I  | I  I


                                                Summer Effluent NH3-N Limit - 2.0 mg/L_
           0.0
                          S     o      N      D      J     F      M


                                July  1990 through  June 1991

-------
Q
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                                  Marietta.  Michigan
                                                   TT
                      I I  I I  I  I I  I I  I
                          Monthly Ave'rages
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        200
        150 _
        100 _
                                                 Summer Effluent  BOD Limit - 10 mg/r
                                                 Winter Effluent  BOD Limit - 15 mg/r
~A influent
-o Effluent
        300
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 CO
        200 _
                                                 Summer Effluent TSS Limit - 20 mg/L
                                                 Winter Effluent TSS Limit - 30 mg/1
         100 _
                        S     0      N      D     0      F     M

                              July  1990 through  June  1991

-------

-------
                       MCPHERSON, KANSAS





                        Month Iy Averages

Date

690
790
890
990
1090
1190
1290 .
191
291
391
491
591
691
Flow
HGD

2.545
2.481
2.488
2.024
1.533
1.452
1.541
1.593
1.448
1.749
1.504
1.526
1.596
Influent
BOO
(mg/L)
124.0
148.6
193.0
259.5
223.5
223.0
232.0
215.0
234.5
215.0,
264.5
294.0
212.0
Influent Effluent Effluent Effluent
TSS
(mg/L)
127.0
197.0
168; 0
173.0
175.0
192.0
204.5
212.5
217.5
179.0
202.0
205.0
187.0
BOD _
(mg/O
5.5
7.0
6.5
5.5
5.0
5.5
4.5
13.0
11.0
4.0
4.0
5.5
3.0
, TSS

8.0
16.5
. 9.0
5.5
8.0
10.5
9.0
29.0
22.5
6.0
3.5
7.0
3.5
NH3-N

-------
                                    McPherson.  Kansas
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                                                Summer Effluent  NH3-N L'imit - 3.0 mg/L'
                                                Winter Effluent'NH3-N Limit - 6.0 mg/L.
         0.0
                                                       j i ill i ill i ilL|j
-------
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-------

-------
HONTICELLO, INDIANA -'UHITE OAKS RESORT
          Monthly Averages
Date
1089
1189
1289
190
290
390
490 '
590
690
790
890
990
1090
1190
1290
191
291
391
491
591
/*
SUM =
AVG =
STD =
MAX =
MIN =
Flow
HGD
0.006
0.002
0.002
0.002
0.002
0.002
0.002
0.006
0.007
0.006
0.006
0.006
0.005
0.002
0.003
0.003
0.003
0.004
0.007
0.009

0.085
0.004
0.002
0.009
0.002
Influent Effluent
CBOO CBOD
(mg/L) (mg/L)
133.
117
79
115
99
81
91
100
162
159
170
116
170
147
171
150
124
113
162
170

2629.000
131.450
31.085
171.000
79.000 '
• - '. .4
' '•-.: 3
3
4
4
4
5
6
6
5
4
. 4
7
5
5
6
5
6
5
6

97.000
4.850
1.062
7.000
3.000
Influent Effluent Influent Effluent Influent Effluent Influent Effluent
TSS - • TSS pH pH Ammonia Ammonia Phosph Phosph
(mg/L) (mg/L) (mg/L), (mg/LO (mg/L) (mg/L) (mg/L)
64..
70
68
70
72
67
70
78
88
80
78
63
78
81
97
80
68
81
90
89

1532.000
76.600
9.173
97.000
63.000
2
2
4
5
4
5
3
4
4
5
5
5
6
6
6
6
6
7
6
6

97.000
4.850
1.352
7.000
2.000
7.8
7.7
T.7
7.6
7.8
7.7
7.8
7.7
7.6
7.9
7.8
7.6
7.6
7.6
7.6
7.7
7.7
7.5
7.6
7.6

153.600
7.680
0.098
7.900
7.500
7.7
-7.6
7.6
7.3
7.5
7.3
7.4
7.5
7.5
7.5
7.6
7.5
7.2
7.2
7.4
7.4
7.5
7.3
7.4
7.4

1.48.800
7.440
0.132
7.700
7.200.
3.5
3^
2.7
3.1
3.3
2.8
3.2
3
2.9
3.1
2.7
2.5
2.8
2.3
2.2
2.7
2.9
- 3.1
2-9
6.9

61.600
3.080
0.929
6.900
2.200
0.1
0.4
0.5
0.5
- 0.4
0.2
0.2
0.2
0.3
0.1
0.2
0.2
0.1
0.1
0.1
0.2
• 0.2
0.3
0.6
0.8

5.700
0.285
0.188
0.800
0.100
3.63
3.09
2:98
3.04
2.73
2.56
2.58
2.88
3.06
3.11
2.78
2.44
1.86
' 2.04
1.66
1.91
1.81
2.2
2.58
3.14

52.080
2.604
0.527
3.630
1.660
. 2.07
•0.59
0.45.
0.37
0.35
0.45
. 0.4
0.38
0.3
' 0.37
0.34
0.27
0.23
0.32
0.27
0.3
0.41
0.44
0.34
0.35

9.000
'0.450
0.380
2.070
0.230

-------
      """TnT

      o.ooeL
     Monticello,   Indiana -  White  Oaks  Resort	
I 1 I i h I ! i ! I I h j H M I H | I H I H I h I I I H I i H I I IN I 1 ! I | I I I ' I M |  I I I | M I | ITT
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          N I I M I I I
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                                   Efflueat CBDD Limit - l6.0 Ag/L.
                                            T rtTrrnn T
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9.0
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           ONDJFMAMJJASON      JFMAM

                           October 1989 through  May  1991

-------
en
^
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         5.00
                       Monticello,  Indiana - -White  Oaks  Resort
             — o Effluent
         4.00_
3.00
         a.oo
         1.00
            IIIII1111111III i i II111111II. 111II11111111111111111II1111111111111111111111
            -A InflUent!                          Effluent1 Phosphohus Limit  -  1.0 ih>
            ONDJFMAMJJASON       JFMAM
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                                            Winter Effluent Phosphorus Limit - 3.0 mg/fcr
             ONDJFMAMJJASON       JFMAM

                              October 1989  through  May  1991

-------

-------
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-------
Shelter Island,  New York UWTP Monthly Average Data
nth


189
289
389
489
589
689
789
889
989
1089
1189
1289
190
290
390
490
590
690
790
890
990
1090
1190
1290
191
291
391
491
591
691
791
Flow

(MGD)
0.0113
0.0111
O.Q103

0.0265
0.0352
0.0499
0.053
0.0374
0.0285
0.0185
0.0222
0.0155
0.0145
0.0106
0.0155
0.0246
0.0314
0.043
0.0533
0.0399
0.0333
0.0219

0.0114
0.0095

0.0175
0.0212
0.0329
0.041
INF •
BOO
(mg/L)
100
280
110
67
120
150
145
230
72
63
50
83
120
95
150
410
110
130
340
290
120
130
63
88
220
130
82
160
140
220
130
E:FF
BOD
(mg/L)
1
8.7
2.2
.,7.2
- 4. 3

•4i2-
• 1
5.3
8
2.5
2.3
8.3
10
. 16
7
11
11
10
7
6
3
7
-2
3
4
-2
-3
2
-2
6
INF
TSS
(mg/L)
55
135
69-
60
. 180
54
-.130
310
110
70
81
77
65
59
63
46
255
110
650
280
110
100
92
120
180
120
51
57
110
170
210
EFF
TSS
(mg/L)
-4
-5
, -5
4
-5
.-4
10
23
13
9
4
-0.01
6
5
6
-13
-0.6
-4
9
13
6
5
8

-3
3
-3
-4
-3
10
8
INF
TKN
(mg/L)
21
29
19
17
11 _
13
20
' 16
21
9.6
20
20
19
18
23
21
12
19
8
39
2
12
14
19
17
16
18
14
18
16
21
EFF
TKN
(mg/L)
1.8
2.2
1.6
1.6
• 2
3.2
7,. 2
12
20
2
1
2
1.2
5.6
2
5.8
2
1.8
14
14
1.6
2.8
1.4
2.6
3.4
4.2

1.2
2.4
2.2
6.8
INF
N03
(mg/L)
-0.5
-0.5
0.65
0.6
0.8
0.7
• -0.5
-0.5
-0.5
0.5
-0.5
-0.5
0.5
0.7
0.9
-0.5
0.5
-0.5
-0.5
-0.5
2.4
-0.5
-.0.5
-0.05
•0.5
0.9
5.3
-0.5
-0.5
." -0.5,
•-'0.5
EFF
N03
(mg/L)
2.5
8.9
8.5
4.9
2.7
2.2
1
-0.5
-0.5
4.2
5
7". 8
1.5
5.9-
' 5.4
2.9
0.9
-0.5
-0.5
-0.5
2.1
5
4.6
8.5
4
8.3

2.9
5.3
2.8
-0.5
INF
Tot N
(mg/L)

29
20
18
12
' 14
•20
16
21
10
20
20
19.5
18.7
23.9
21
12.5
19
• 8
39
4.4
12
14
19
17
17
23
14
18
16
21
EFF
Tot N
(mg/L)
4.3
11

6.5
4.7
5.4
~8.2
12 .
20'
6.2
6
9.8
2.7
11.5
. 7.4
- 8.7
2.9
1.8
14
14
3.7
7.8
6
11.1
7.4
12.5

4.1
7.7
5
6.8

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            -o Effluent
               H  AM  J'JA'SO'NDJFMA'MxJ  JASON    JFMA.'MJJ.
         10.0
               MA'MJJASONDJFMAMJJASON    JFMAMJ.J
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           0.
             FMAMJJASONDJFMAMJJASON    JFMAMJJ

                             February  1989 through July  1991

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  a
  CD
   2
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         0.010
                                          Walnut  Grove
         0.008Z
         0.006Z
o.oo4i:
         o.oo
         0.000
                                I I  I  I I  I  I I  I  I I  I  I I  I I  I  I I"
                                         Monthly Averages
                                                      MUM
                           M t  i I  i  i 11  r i  i  I i  i  i I  i  i i  I t  i  i i  i  i i  I  i i  i  I  i
                                                            D      J
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          50.0
          40. or
                                                   -I I  I I  I  I I  I  I I  I  I I  I  I  I I  I.  I I  M
                                                     V   Effluent BOD Limit - 30!b mg/C
     -i  i- i  i  i i  i  I  i r I
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LU
           100
            80 ~
                                             I  I I  I  I I  M.|  II I  I  I I  I  I I  I  I I  I  I I  I-
                                               '           Effluent  TSS Limit - 30!o mg/C
             MJJASONDJFMA
 CD

 13
r-l
          10.0
           8.0
              -I  I  I I  I  I i  I  I I  I  I I  I  I I  I I  I  I T I  I I  I  I I    I I  I-  I  I  I  I I  I  I   I -I I
              ^     ii       i      i     .  i      Effluent N02--+.NO3 Liifiit - 5.0 mg/
           2.0
                                                                          mg/C.
                                 May 1990  through April 1991

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ndgap Municipal Authority
Wlndgap, Pennsylvania
Performance Data
.u
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Average
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             Walnut Grove Monitoring Data
        monthly averages taken from DMR profile
Month
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Apr
1990
1990
1990
1990
1990
1990
1990
1990
1991
1991
1991
1991
SUMMARY:
Minimum
Maximum
Average

Limit
 Flow
  MGD

0.002
0.004
0.006'
O.'OO?
0.007
0.006
0.008
0.007
0.006
0.007
0.006
0.006
             0.002
             0.008
             0.006

             0.009
Effluent
  BOD
  mg/1

    12.2
    23.4
    17 . 4
    '17.9
    20.0
    12.3
     7.0
    30.0
     2.0
     4.3
    14.1
     7 ."2
              2.0
              30.0
              14.0

              30.0
Effluent
  TSS
  mg/1

     9.6
   - 17.1
    12.2
    io;o
  '  13.8
    16.0
    17.7
    78.0
     8.3
     6.0
     1.7
     3.0
                  1.7
                 78.0
                 16.1

                 3O.O
 Effluent
NO2 & NO3
   mg/1

     6.29
     3.31
   _  3.54
     2.02
     1.26
     3.01
     -0.68
     3-.70
     1.96
     2.25
     3.79
     1.18
                 0.68
                 6.29
                 2.75

                 5.00
 NOTES:
 1.   Plant began operation, in May,  1990.
 2    Flow rate is determined from the pump rate, through the
 use  of  a totalizer,  or through the use of .a continuous meter,
 3.   BOD, TSS and NO2 & NO3 concentrations are typically
 determined from one  grab sample per month.

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	3!

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