A HANDBOOK OF CONSTRUCTED WETLANDS a guide to creating wetlands for: AGRICULTURAL WASTEWATER DOMESTIC WASTEWATER COAL MINE DRAINAGE STORMWATER in the Mid-Atlantic Region Volume COAL MINE DRAINAGE ------- ACKNOWLEDGMENTS Many people contributed to this Handbook. An Interagency Core Group provided the initial impetus for the Handbook, and later provided " guidance and technical input during its preparation. The Core Group comprised: Carl DuPoldt. USDA - NRCS. Chester. PA Robert Edwards, Susquehanna River Basin Commission. Harrisburg, PA Lamonte Garber, Chesapeake Bay Foundation. Harrisburg, PA Barry Isaacs, USDA - NRCS, Harrisburg, PA Jeffrey Lapp, EPA, Philadelphia, PA Timothy Murphy, USDA - NRCS, Harrisburg, PA Glenn Rider, Pennsylvania Department of Environmental Resources, Harrisburg. PA Melanie Sayers, Pennsylvania Department of Agriculture, Harrisburg, PA Fred Suffian, USDA - NRCS, Philadelphia, PA Charles Takita, Susquehanna River Basin Commission, Harrisbur°, PA Harold Webster, Penn State University, DuBois, PA. C°ntributed by pr°vidin§ informa«™ and by reviewing and commenting on the Handbook. These Robert Bastian, EPA .Washington, DC William Boyd, USDA - NRCS, Lincoln, NE Robert Brooks, Penn State University, University Park, PA Donald Brown. EPA, Cincinnati, OH Dana Chapman, USDA - NRCS, Auburn, NY Tracy Davenport, USDA - NRCS, Annapolis MD Paul DuBowy, Texas A & M University, College Station, TX Michelle Girts, CH2M HILL, Portland, OR Robert Hedin, Hedin Environmental, Sewickley, PA William Hellier, Pennsylvania Department of Environmental Resources, Hawk Run, PA Robert Kadlec, Wetland Management Services, Chelsea, MI Douglas Kepler, Damariscotta, Clarion, PA Robert Kleinmann, US Bureau of Mines, Pittsburgh, PA Robert Knight, CH2M HILL, Gainesville, FL Fran Koch, Pennsylvania Department of Environmental Resources, Harrisburg, PA Eric McCleary, Damariscotta, Clarion, PA Gerald Moshiri, Center for Wetlands and Eco-Technology Application, Gulf Breeze, FL John Murtha, Pennsylvania Department of Environmental Resources, Harrisburg, PA Robert Myers, USDA - NRCS, Syracuse, NY Kurt Neumiller, EPA, Annapolis, MD Richard Reaves, Purdue University, West Lafayette, IN William Sanville, EPA, Cincinnati, OH Dennis Sievers, University of Missouri, Columbia, MO Earl Shaver, Delaware Department of Natural Resources and Environmental Control, Dover, DE Daniel Seibert, USDA - NRCS, Somerset, PA Jeffrey .Skousen, West Virginia University, Morgantown, WV Peter Slack, Pennsylvania Department of Environmental Resources, Harrisburg, PA Dennis Verdi, USDA - NRCS, Amherst, MA Thomas Walski, Wilkes University, Wilkes- Barre, PA Robert Wengryznek, USDA - NRCS, Orono, ME Alfred Whitehouse, Office of Surface Mining, Pittsburgh, PA Christopher Zabawa, EPA, Washington, DC. This document was prepared by Luise Davis for the USDA-Natural Resources Conservation Service and the US Environmental Protection Agency-Region III, in cooperation with the Pennsylvania Department of Environmental Resources. Partial funding has been provided with nonpomt source management program funds under Section 319 of the Federal Clean Water Act. The findings, conclusions, and recommendations contained in the Handbook do not necessarily represent the policy of the USDA - NRCS, EPA - Region III, the Commonwealth of Pennsylvania, or any other state in the northeastern United States concerning the use of constructed wetlands for the treatment and control of nonpoint sources of pollutants. Each state agency should be consulted to determine specific programs and restrictions in this regard. PS5384RSEZ ------- VOLUME 4 TABLE OF CONTENTS CHAPTER 1. INTRODUCTION 3 Development of Passive Treatment Technology 3 Costs and Limitations of Passive Treatment 4 Information Sources for Handbook 4 CHAPTER 2. BASIS FOR WETLAND TREATMENT OF MINE WATER ;. 5 Introduction 5 Acidity and Alkalinity 5 Iron and Manganese Reactions in Aerobic Environments 6 Iron Oxidation and Hydrolysis 7 Manganese Oxidation and Hydrolysis 7 Iron and Manganese Reactions in Anaerobic Environments 8 Limestone Dissolution 8 Sulfate Reduction 8 Aluminum 9 CHAPTER 3. DESIGN OF PASSIVE TREATMENT SYSTEMS 11 Mine Water Characteristics , 11 Water Quantity 11 Water Quality and Contaminant Loadings 11 Treatment Options 12 Process Sequence 12 Net Alkaline Water 12 Net Acidic Water * 12 Settling Basins and Ponds ;-. 14 Sizing 15 Design Considerations ; 15 System Layout 15 Water Control ' 16 CHAPTER 4. AEROBIC WETLANDS FOR NET ALKALINE WATER , 17 Appropriate Applications 17 Sizing : 17 Configuration ; 17 Long-Term Performance , 17 CHAPTER 5. ORGANIC SUBSTRATE WETLANDS 19 Appropriate Applications 19 Sizing -. , 19 Configuration 1 20 Long-Term Performance 20 ------- CHAPTER 6. ANOXIC LIMESTONE DRAINS (ALD) 21 Appropriate Applications 2i Sizing .'.:..."."".'." 21 Type of Limestone 22 Configuration ; 29 Long-Term Performance -; 94 CHAPTER 7. SUCCESSIVE ALKALINITY-PRODUCING SYSTEMS (SAPS) 2 Appropriate Applications .'. '-,.'. 2g Sizing ! 25 Configuration ; • 2g Long-Term Performance 26 REFERENCES : 27 LIST OF TABLES Table 1. Bureau of Mines compliance and abandoned mined land (AML) sizing criteria for alkaline and acidic mine waters , 15 Table 2: Sample calculations for ALD ^ 22 LIST OF FIGURES Figure 1. Decision tree for selecting appropriate passive treatment sequence 13 Figure 2. Generalized schematic of an anoxic limestone drain (ALD) 23 Figure 3. Generalized schematic of a successive alkalinity-producing system (SAPS) 26 ------- CHAPTER 1 INTRODUCTION This volume is a general guide to the use of constructed wetlands in treating coal mine drain- age in northern Appalachia. It is to be used in conjunction with Volume 1: General Consider- ations, which provides information on wetland hydrology, soils, and vegetation, and on the siting, design, construction, operation, and maintenance of constructed wetland systems. If the treatment of mine drainage by con- structed wetlands is to be effective, the appropri- ate type of wetland treatment must be chosen and the wetland must be made large enough to provide the necessary retention time. This volume dis- cusses the various types of mine drainage and the passive treatment the options available, and presents guidance on how to design systems correctly. The use of passive treatment systems for treating coal mine drainage a developing technol- ogy. Much is not yet understood and questions remain regarding the optimal design of systems and their longevity. As our experience with passive technologies increases, the information offered here will probably be replaced by more refined information.' The Handbook should be used with this clearly in mind. DEVELOPMENT OF PASSIVE TREATMENT TECHNOLOGY The mining of coal can result in drainage that is contaminated with high concentrations of dissolved iron, manganese, aluminum, and sulfate. The 1977 Surface Mining Control and Reclamation Act requires that mine drainages from all active and many inactive mines comply with effluent quality criteria. Chemical treatment to meet these criteria imposes a serious financial burden on coal companies. The high costs of chemical treatment also limit efforts to treat contaminated water from abandoned mine lands (AML). Passive treatment offers a low-cost alternative to conventional chemical treatment for active mines. For some mine drainages, constructed u-et- lands provide the treatment needed to produce water that meets effluent limitations. For other drainages, constructed wetlands are used to pretreat mine water before conventional treatment, thereby lowering treatment costs, or they are used as a part-time alternative to full-time treatment. At pre-1977 sites and abandoned sites, constructed wetlands offer a low-cost means of improving the quality of mine water before it is released to receiving streams, although treatment may not achieve effluent standards. For abandoned mine lands, passive treatment may be the only economi- cally feasible option for treating persistent drain- ages. The treatment of mine drainage by wetlands has evolved from simple surface flow wetlands to sequential treatment in a variety of wet environ- ments. Early constructed wetlands were built to mimic the peat (Sphagnum] wetlands that first showed that the quality of mine water was im- proved as it passed through these wetlands. However, Sphagnum wetlands,proved to be difficult to establish and maintain and the design was replaced by one in which emergent plants, most often cattails, are the dominant vegetation. Recently, passive treatment options have been expanded to include anoxic limestone drains (ALD), which add alkalinity to the drainage before wetland treatment, and successive alkalinity- • producing systems (SAPS), which reduce the amount of surface area needed to.generate alkalin- ity. Often, several treatment options are used sequentially. Opinions vary on the merits of passive treat- ment of mine waters by constructed wetlands. Analyses by the Office of Surface Mining and others (for instance, Wieder 1989, Wieder et al. 1990) question the feasibility of the constructed wetland concept. On the other hand, many constructed wetland systems have worked quite well for a number of years (Brodie et al. 1993, Taylor eFal. 1993, Hedin et al. 1994, Stark et al. VOLUME 4: COAL MINE DRAINAGE ------- 1994). Hundreds of constructed wetlands are now being used to.decrease concentrations of contami- nants from active, reclaimed, and abandoned mines before the water is released, although not all of the systems may consistently treat water to effluent standards. COSTS AND LIMITATIONS OF PASSIVE TREATMENT Compared with conventional chemical treat- ment, passive methods usually require more land area but use less costly reagents and require less operational attention and maintenance. The costs of wetland treatment are usually measured in terms of the land required. Con- structed wetlands take advantage of natural chemical, physical, and biological processes to decrease metal concentrations and to neutralize acidity. Since some of these removal processes are slower than those used in conventional treat- ment, particularly if adequate alkalinity is not provided, the required retention times are longer and the area needed for treatment is larger for wetland treatment than for conventional treat- ment. If wetlands are to produce water that meets effluent criteria, the wetland must be large enough to provide the necessary retention times. The land available for treatment is often limited on mine sites and the sizing of constructed wetlands becomes crucial factor. Undersized wetlands cannot be expected treat water to compliance levels. At present, however, there is no way to predict precisely the effects of wetland treatment on a particular mine drainage and therefore to size the wetland precisely. In sizing constructed wetlands at active mines, the available space and the costs of construction must be balanced against influent water quality and chemical treatment costs. Wetland treatment may be advantageous for alkaline to moderately acidic mine water; for highly acidic mine water the wetland may have to be so large that conven- tional treatment becomes cheaper. If the decision is made not to use year-round wetland treatment, wetlands can still play an important role in treat- ing mine water. Treating mine water passively by wetlands before the water enters a chemical treatment system can reduce the costs for conven- tional treatment. Constructed wetlands can also be used as a part-time alternative to full-time chemical treatment. INFORMATION SOURCES FOR HANDBOOK Much of the material presented here has been summarized from the US Bureau of Mines Infor- mation Circular 9389, The Passive Treatment of Coal Mine Drainage (Hedin et al. 1994). The Circular is an important reference for those inter- ested in designing passive treatment systems. It includes detailed information on the systems that provided the data base for the Circular and pre- sents an in-depth discussion of mine drainage chemistry and the theoretical basis for passive treatment. The SAPS concept is not covered by the Circular. The discussion of SAPS is based largely on the recent work of D. A. Kepler and E. C. McCleary (Kepler and McCleary 1994, McCleary and Kepler 1994). VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 2 BASIS FOR WETLAND TREATMENT OF MINE WATER INTRODUCTION A number of natural processes reduce the impacts of mine drainage on receiving waters. As water flows through streams, rivers, lakes, and wetlands, its toxic characteristics decrease through chemical and biological reactions and through dilution with uncontaminated water. Metals react with oxygen in aerated water and precipitate as oxides and hydroxides. Dissolved iron (Fe) pre- cipitates as an orange oxyhydroxide, dissolved manganese (Mn) precipitates as a black oxide or oxyhydroxide, and dissolved aluminum (Al) as a white hydroxide. The low pH that is common to many mine drainages is raised either by mixing with alkaline or less acidic water, or through contact with carbonate rocks. The goal of constructed wetland treatment is to have these processes occur in the wetland rather than in the receiving water. Passive treatment systems function by retaining contaminated mine water long enough for chemical, physical, and biological processes to lower contaminant concen- trations to acceptable levels. Efficient passive systems create conditions that promote the pro- cesses that most rapidly remove contaminants. Thus, the design of efficient passive systems must be based on an understanding of mine drainage chemistry and how different passive technologies affect this chemistry. The following is a summary of the discussion of mine drainage chemistry presented in the Bureau of Mines Information Circular 9389 (Hedin et al. 1994), which can be referred to for a more complete discussion. ACIDITY AND ALKALINITY Acidity is a measure of the base neutralization capacity of a volume of water. There are three types of acidity: • proton acidity (a measure of free H*ions) • mineral acidity associated with dissolved metals • organic acidity associated with dissolved organic compounds. Organic acidity is generally low in coal mine drainages because they contain little dissolved organic carbon. In mine drainage, acidity arises from free protons (low pH) and from the mineral acidity associated with dissolved Fe, Mn, and Al. Of the many possible reactions of metals with water, there are four major simplified reactions that remove dissolved metals from solution. All produce free protons: Fez* + 1/4 O2 + 3/2 H2O -> FeOOH + 2H* Fe3* + 2H2O -> FeOOH + 3H* ' Mn2+ + 1/4O2 + 3/2 H2O -> MnOOH + 2H* (A) (B) (C) Al3* + 3H2O -> Al(OH)3 + 3H* (D) These reactions can be used to calculate the total acidity of a sample of mine water and to partition the acidity into its various components. The expected acidity of a mine water is calculated from its pH and the sum of the milliequivalents of acidic metals: Acid^ = 50 [2Fe2*/56 + 3Fe3*/56 + 3A1/27 + 2Mn/55 + 1000(10-PH)j (1) where all metal concentrations are in milligrams per liter (mg/L) and 50 is the equivalent weight of calcium carbonate (CaCO3) and thus trans- forms milliequivalent per liter of acidity into mg/L CaCO3 equivalent (Hedin et al. 1994). The contributions to acidity from free protons and from dissolved metals vary from mine water to mine water, and are used as a guide to the type of passive treatment needed for effective treatment. . The acidity of many mine waters arises largely from dissolved metals (mineral acidity) rather than from free protons (pH). When the pH of a mine water is greater than 4.5, it has acid neutralizing capacity and is said to contain alkalinity. Alkalinity neutralizes mineral acidity and buffers changes in pH. Unless buffered by alkalinity, the reactions of metals with water (reactions A - D) will decrease pH. VOLUME 4: COAL MINE DRAINAGE ------- In water, Fe and Mn undergo oxidation and hydrolysis reactions. Oxidation decreases acidity while hydrolysis increases acidity. For Fe, the reactions are: Fe2' + 1/40, + H'-> Fe3* + 1/2H,0 (oxidation) (E) Fe3' + 2H:0-> FeOOH + 3H* (hydrolysis) (B) Alkalinity and acidity are not mutually exclu- sive. When water contains both alkalinity and mineral acidity, a comparison of the two measure- ments determines whether the water is net alkaline (alkalinity is greater than acidity) or net acidic (acidity is greater than alkalinity). Net alkaline water contains enough alkalinity to neutralize the mineral acidity represented by dissolved Mn and ferrous Fe. In mine water, the principal source of alkalinity is dissolved carbonate, which can be present as undissociated H2CO3, bicarbonate (HCO30, or carbonate (CO.,2'). Bicarbonate and carbonate can neutralize proton acidity: H« + HC03'-> H20 + C02 (F) 2H* + C032--> H20 + C02 (G) As Fe and Mn oxidize and hydrolyze, the resulting proton acidity can be neutralized by bicarbonate. For waters contaminated with Fe2", the net reaction is: ' Fe2" +1/402 + 2HCO; -> FeOOH + 1/2H20 +2C02 (H) This reaction indicates that net alkaline waters contain at least 1.8 mg/L alkalinity for each 1.0 mg/L of dissolved Fe. Waters that contain a lesser ratio are net acidic, since oxidation and hydrolysis of the total dissolved Fe content results in a net release of protons and a decrease in pH. The presence of bicarbonate alkalinity in mine waters that contain elevated levels of metals is not un- usual. While all mine drainages are commonly referred to as "acid mine drainages", in fact many discharges are net alkaline. When pH drops below 6, the rate of Fe oxida- tion slows dramatically and the removal of Mn by oxidation and hydrolysis virtually stops (Nairn et al. 1991). Alkalinity is therefore important for three reasons: it neutralizes mineral acidity, it buffers against changes in pH, and it enables the removal of Mn. Passive treatment systems can be expected to perform more effectively when the raw mine water has a pH greater than 6.0 and contains net alkalinity. IRON AND MANGANESE REACTIONS IN AEROBIC ENVIRONMENTS When mine water flows through aerobic environments, the oxidation and hydrolysis reactions discussed above cause concentrations of ferrous Fe (Fe2*), ferric Fe (Fe3+), and Mn to de- crease. Whether these reactions occur quickly enough to lower metal concentrations to an accept- able level depends on: • the availability of oxygen for oxidation reactions • the pH of the water • the activity of microbes that catalyze reactions • the retention time of the water in the treatment system. The pH is an especially important parameter because it influences both the solubility of metal hydroxide precipitates and the kinetics of the oxidation and hydrolysis processes. The relation- ship between pH and metal removal processes in passive treatment systems is complex because it differs among metals and also between biotic (biological) and abiotic (physical/chemical) processes. In general, Fe and Mn precipitate sequentially, not simultaneously. Fe oxidizes and precipitates much more rapidly than Mn because oxidized Mn solids are unstable in the presence of Fe2+. Con- centrations of Fe2+ must be reduced to low levels before Mn can be converted to a stable solid precipitate. VOLUME 4: COAL MINE DRAINAGE ------- IRON OXIDATION AND HYDROLYSIS The most common contaminant in mine drainage is ferrous iron (Fe2*). Fe2*is removed from mine water largely through oxidation and hydrolysis (reactions E and B). In the oxidizing environments common to most surface waters, Fe2* is converted to Fe3* through ferrous oxidation. The conversion occurs both abiotically and as a result of bacterial activity. The pH of the mine water affects the kinetics of the abiotic and biotic processes. For oxygenated waters with pH less than 4, Fe removal is limited by the oxidation process (reaction E). When oxygen is not limiting, the rate of abiotic Fe oxidation slows 100-fold for every unit decrease in pH. At pH values greater than 8, the abiotic process is fast (rates are measured in seconds) while at pH values less than 5 the abiotic process is slow (rates are measured in days). In contrast, bacterial oxidation of Fe2+ peaks at pH values between 2 and 3, and diminishes at pH less than 5. Abiotic oxidation processes dominate over bacte- rial oxidation processes at pH values above 6 while bacterial processes dominate at pH values below 5. At pHs between 6 and 7, a range in which abiotic iron oxidation processes should dominate, the presence of bicarbonate alkalinity buffers mine water. Waters that contain no alkalinity have pHs less than 4.5 and the removal of Fe under oxidiz- ing conditions occurs primarily by bacterial oxidation accompanied by hydrolysis and precipi- tation. As Fe2*is converted to Fe3*, it is subject to hydrolysis reactions that can precipitate it as an oxyhydroxide (FeOOH) or hydroxide [Fe(OH)3]. The hydrolysis reaction occurs abiotically. The solubility of iron oxyhydroxide solids is such that, under equilibrium conditions, the amount of dissolved Fe3* is negligible (<1 mg/L) if the pH is greater than 2.5. In actuality, the rate of the hydrolysis reaction is also pH-dependent, and significant Fe3* can be found in mine water with a pH less than 2.5. A fourth-order relationship with pH has been suggested, in which Fe3* hydrolysis processes shift from a very rapid rate at'pH above 3 to a very slow rate at pH below 2.5 (Singer and Stumm, cited in Hedin et al. 1994). The tendency for dissolved Fe to oxidize and hydrolyze in aerobic environments with pH greater than 3 results in the precipitation of FeOOH and Fe(OH)3. Because the net result of the oxidation and hydrolysis process is the production of protons, the process can decrease pH. Thus, the passage of circumneutral net acidic water through wetlands commonly decreases both Fe concentration and pH. MANGANESE OXIDATION AND HYDROLYSIS Manganese oxidation and hydrolysis reactions result in the precipitation of manga- nese oxyhydroxides (MnOOH) and manganese oxides (Mn304and MnO,). If the environment is alkaline, manganese carbonate (MnCO3) can also form. The specific mechanism(s) by which Mn2* precipitates from aerobic mine water in the absence of chemical additions is uncertain. The processes generally result in the formation of MnO2, which precipitates. While the" reactions that remove Mn are mechanistically similar to those that remove Fe, Mn removal rates are 20 to 40 times slower than Fe removal rates under similar pH and Eh conditions. The kinetics of Mn2* oxidation are strongly affected by pH. Abiotic reactions are very slow at pH less than 8. Microbes can catalyze Mn2* oxidation, but do so only in oxygenated waters with pH greater than 6. Although the hydrolysis of Mn produces protons, the precipitation of MnOOH does not result in large declines in pH, as can happen when FeOOH precipitates, because there is no natural mechanism that rapidly oxidizes Mn2* under acidic conditions. If the pH falls below 6, Mn2* oxidation virtually stops, the proton- producing hydrolysis reaction stops, and pH stabilizes. VOLUME 4: COAL MINE DRAINAGE ------- IRON AND MANGANESE REACTIONS IN ANAEROBIC ENVIRONMENTS Chemical and microbial processes in anaerobic environments differ from those in aerobic environ- ments. Because 0, is absent, Fe2* and Mn2* do not oxidize and their oxyhydroxide precipitates do not form. Hydroxides of reduced Fe and Mn ions [Fe(OH)2 and Mn(OH),] do not form because they are highly soluble under acidic or circumneutral conditions. The chemistry of mine water in anaero- bic environments is influenced by the chemical and biological processes that generate bicarbonate (HCO3-)and hydrogen sulfide (H2S). LIMESTONE DISSOLUTION A major source of HCO3 in many anaerobic environments is the dissolution of carbonate materials, such as calcite: CaCO, + H* -> Ca2* + HCO - (I) •} J Carbonate dissolution in anaerobic mine water environments can result in higher concentrations of HCO3"than in aerobic environments for two reasons: • the absence of Fe3* in most anaerobic environ- ments limits the formation of FeOOH coatings that armor carbonate surfaces and inhibit further carbonate dissolution in aerobic environments • decomposition of organic matter and the neutral- ization of proton acidity in anaerobic environ- ments leads to high CO2 partial pressures which foster the dissolution of carbonate compounds. The observation that limestone dissolution is enhanced by contact with mine water has led to the construction of anaerobic limestone treat- ment systems, known as anoxic limestone drains (ALD). In an ALD, mine water flows through a bed of limestone gravel that has been buried to limit inputs of atmospheric oxygen. The contain- ment caused by burial also traps CO2 within the ALD, fostering the development of high CO2 partial pressures. The amount of alkalinity that can be generated by an ALD is limited to a maximum value that is a function of the C02 partial pressure within the ALD. When the water in an ALD reaches equilib- rium with the CaCO3, no further alkalinity can be generated. The maximum amount of alkalinity that can be generated is still open to question. Hedin and Watzlaf (1994) estimate that the maxi- mum amount of alkalinity that can be generated in a properly-functioning ALD is about 300 mg/L. ALD treatment is discussed uvChapter 6. SULFATE REDUCTION When mine water flows through an anaerobic environment that contains an organic substrate, bacterial sulfate reduction can occur. Sulfate- reducing bacteria use sulfate in their metabolism, releasing hydrogen sulfide and bicarbonate in the process: 2CH20 + SO/- -> H2S + 2HC03 (J) where CH2O represents organic matter. Bacterial sulfate reduction results in the precipitation of dissolved metals as metal sulfide solids: M2* + H2S + 2HC03- -> MS + 2H20 + 2CO2 (K) where M represents metals. For Fe, pyrite forma- tion is also possible: Fe2* + H2S + S° -> FeS2 + 2H* (L) The bacteria require the presence of sulfate, suitable concentrations of organic compounds, a pH greater than 4, and the absence of oxidizing agents such as 02 Fe3*, and Mn4*. These condi- tions are met in mine drainage wetlands that contain organic matter and anaerobic substrates. The precipitation of metal sulfides in an organic substrate improves water quality by decreasing the mineral acidity without causing a parallel increase in proton acidity. Protons re- leased by H2S dissociation (H2S -> 2H*+ S2-) are neutralized by an equal release of HCO.,- during sulfate reduction. For coal mine drainage, where metal contamination is generally limited to Fe, 8 VOLUME 4: COAL MINE DRAINAGE ------- Mn, and Al, the H2S produced by bacterial sulfate reduction primarily affects dissolved Fe. Alumi- num does not form any sulfide compounds in wetland environments and the relatively high solubility of MnS makes its formation unlikely. Spent mushroom compost, which consists of a combination of spoiled hay, horse manure, corn cobs, wood chips, and calcite, has been used as the organic substrate at many constructed wetlands in western Pennsylvania. In wetlands built with substrates of limestone and spent mushroom compost, the alkalinity of the pore water appears to result from a combination of limestone dissolu- tion and sulfate reduction. In wetlands con- structed with an organic substrate, the pore water (the water within the pores of the substrate) often has a pH of 6 to 8. These alkaline conditions result in part from microbial reactions involving H2S that result in the net generation of HCO3'. In most wetlands (natural and constructed), surface waters are generally aerobic while the underlying pore waters are anaerobic. Because pore waters are circumneutral and strongly buffered by HCO3', the removal of Fe by oxidation as the pore water diffuses into aerobic surface zones can occur rapidly. ALUMINUM Aluminum has only one oxidation state in aquatic syslc::.^: -s-3. Oxidation and reduction processes, which complicate Fe and Mn chemistry, do not directly affect concentrations of dissolved Al. Instead, concentrations of Al are primarily influenced by the solubility of Al(OH)3. The passage of mine water through highly oxidized or highly reduced environments has no effect on Al concentrations unless the pH changes. When pH decreases (due to Fe oxidation and hydrolysis), concentrations of Al increase because of the dissolution of alumino-silicate clays, aluminum oxides, or aluminum hydroxides by the acidic water. At pH levels less than 4, AI(OH)3 is highly soluble and high concentrations of Al3* and Al ion complexes are possible. At pH levels between 5 and 8, Al(OH)3is highly insoluble and free Al is not present in solution. If the pH of acidic mine water is raised during passage through anaerobic environments (because of carbonate dissolution or microbial activity), Al(OH) precipitates. VOLUME 4: COAL MINE DRAINAGE ------- 2 0 VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 3 DESIGN OF PASSIVE TREATMENT SYSTEMS The passive treatment of mine drainage by constructed wetlands uses chemical and biologi- cal mechanisms to improve the quality of the water. Whether or not a constructed wetland will perform well in treating a specific mine water depends primarily on two factors; • selecting the correct treatment process, or sequence of processes • sizing the wetland correctly, so that the mine water is retained long enough for treatment to occur. MINE WATER CHARACTERISTICS WATER QUANTITY An accurate measurement of the flow rate of the discharge or seepage is needed. Flow rates can vary significantly throughout the year and in response to storm events. Intense storms in summer, and snowmelt and high groundwater tables in winter-and early spring can increase flows to ten times average annual flows. Such large volumes of water can result in flushing events that can greatly increase the concentrations of Fe, Mn, and solids. If a wetland discharge must consistently meet effluent criteria, the wetland must be designed to ensure sufficiently long retention times. Flow rates are best determined by actual flow measurements. Measurements of water volume per unit time can be made with buckets or with simple weirs and flumes. If accurate flow data cannot be obtained and the system must produce water that meets effluent criteria, the system must be over-designed to assure adequate retention. WATER QUALITY AND CONTAMINANT LOADINGS Water samples for chemical analyses should be collected at the mine discharge or seepage point. Water quality analyses should include pH, alkalin- ity, hot acidity (H2O2 method 2310 4a, APHA 1992), Fe, Mn, and Al. Samples for metal analysis should be acidified as soon as they are collected. Samples containing visible particulates should be filtered before being acidified. If an ALD is being considered, the acidified sample should be ana- lyzed for Fe2* and Al, and a field measurement of the dissolved oxygen (DO) of the mine water should be made. Contaminant loading rates must be deter- mined. Loadings of contaminants (Fe, Mn, and acidity) are calculated by multiplying contaminant concentrations by the flow rate. If the concentra- tions are in mg/L and the flow rate is in gallons per minute, the calculation is: loading of (Fe, Mn, acidity)(grams/day) = flow (gpm) x mg/L (Fe, Mri, acidity) x 5.45 (2) If the concentrations are in mg/L and the flow rate is in liters per minute, the calculation is: loading of (Fe, Mn, acidity)(grams/day) = flow (L/min) x mg/L (Fe, Mn, acidity) x 1.44 (3) Concentrations may vary as hydrologic condi- tions change. Concentrations may be greatest during low flows if high flows dilute pollutants. However, if high flows flush materials or raise the levels of mine pools, concentrations may be highest during high flows. It is therefore impor- tant to determine loadings for average conditions and also for those times when flows and contami- nant concentrations are high to ensure that the wetland is adequately sized to accommodate the range of conditions. VOLUME 4: COAL MINE DRAINAGE 11 ------- TREATMENT OPTIONS Four options for passive treatment are available. Each is most appropriate for a particular type of mine water. They can be used in sequence. The options are: • aerobic wetlands, which promote oxidation reac- tions to precipitate metals as oxides and hydrox- ides. These wetlands typically contain cattails growing in a soil or spoil substrate. Aerobic wetlands are surface flow (SF) wetlands. • organic substrate wetlands, which are often called compost wetlands. In these wetlands, the water flows through thick layer of organic material. The anaerobic conditions in the organic layer promote chemical and microbial processes that generate alkalinity and neutralize acidity. Organic material includes spent mushroom compost, peat, hay bales, and manure. • anoxic limestone drains (ALD), which are buried beds of limestone. The limestone adds alkalinity to the water, which is then fed to a settling pond and wetland where the metals are precipitated. The ALD is sealed to exclude oxygen so that limestone dissolution can occur without armoring (the deposition of metal oxyhydroxides on the limestone) which blocks further dissolution. ALDs are not wetlands, but a pretreatment to prepare acidic water for wetland treatment. • successive alkalinity-producing systems (SAPS), which place an organic substrate wetland over a layer of limestone. Water is introduced at the top, flows down through the layers, and is discharged from the bottom. As the mine water moves down through the layers, microbial activity removes dissolved oxygen and reduces Fe3+ to Fe2*. Alka- linity is then produced by bacterial sulfate reduc- tion in the organic layer and by limestone dissolu- tion in the limestone layer. The strongly reducing environment of the organic layer prevents the armoring of the limestone. The water discharges to a settling pond where the metals are precipitated. Mine water can be recycled through a SAPS or passed through several SAPSs as often as neces- sary to remove the acidity. PROCESS SEQUENCE A decision tree for selecting the appropriate treatment, or sequence of treatments, for a specific mine water is given in figure 1. The treatment to be used depends largely on whether the water is net acidic or net alkaline. NET ALKALINE WATER Net alkaline waters are treated with aerobic wet- lands. Since additional alkalinity is not needed, an ALD or an organic substrate is not needed. The design of aerobic wetlands for net alkaline water is discussed in Chapter 5. NET ACIDIC WATER Net acidic waters require that alkalinity be added to remove metals and raise pH. There are three options for adding alkalinity: an ALD, a SAPS, and a compost wetland. An ALD can be used if DO, Fe3*, and Al concen- trations are low (<1 mg/L). A properly-sized ALD can add 150 to 300 mg/L alkalinity to the mine water. The ALD is followed by a settling pond for removal of the solids. If the acidity of the mine drainage is <300 mg/L, the water can be treated with an aerobic wetland after the settling pond. If the acidity of the mine drainage is >300 mg/L, the water should be treated with a SAPS to add further alkalinity since the ALD will not add sufficient alkalinity. If the mine water contains >1 mg/L DO or Fe3*, an ALD should not be used since Fe(OH)3 will form and armor the limestone. Instead, alkalinity should be added by a compost wetland or a SAPS. Treatment by a compost wetland requires a larger wetland than does treatment by a SAPS. In northern Appalachia, the treatment of highly acidic waters by compost wetlands does not consistently transform these waters into alkaline waters, particularly during the winter. Organic substrate wetlands are discussed in Chapter 5, ALD treatment in Chapter 6, and SAPS treatment in Chapter 7. VOLUME 4: COAL MINE DRAINAGE ------- determine chemical composition of raw water net alkaline water net acidic water DO, Fe3*, and Al all <1 mg/L DO, Fe3*, or Al >1 mg/L anoxic limestone drain (ALD) raw water acidity >300 mg/L successive alkalinity producing system (SAPS) settling pond raw water acidity <300 mg/L aerobic wetland \ recycle SAPS as necessary settling pond 1 f discharge |_ aerobic wetland settling pond fe. r r -> i ^ f settling pond 1 r ^ r organic substrate wetland discharge discharge Figure 1. Decision tree for selecting appropriate passive treatment sequence (modified from Hedin et al. 1994, Kepler and McCleary 1994). VOLUME 4: COAL MINE DRAINAGE 13 ------- Marginally acidic waters (net acidities of 0 - 100 mg/L) have sometimes been treated successfully with aerobic wetlands. However, at present there is no way to predict which margin- ally acidic waters can be successfully treated with aerobic systems and ivhich cannot. For marginally acidic waters, incorporating an alkalinity-generat- ing component into the design is recommended. SETTLING BASINS AND PONDS A settling basin or sediment pond is usually installed after an ALD or SAPS to remove metal precipitates (Brodie et al. 1993, Kepler and McCleary 1994). The advantage of a pond is that it can be easily dredged. The precipitation of Fe from newly aerated and highly alkaline water occurs physico-chemically and does not require wetland treatment. Hedin et al. (1994) suggest that about 50 mg/L Fe can be removed by a pond before additional aeration is needed. For an acidic drainage with low to moderate Fe concentrations, and depending on site conditions, the wetland and pond can be combined into marsh-pond cell with a large portion devoted to deep water (3-6 ft) where precipitates can accumulate. During rainstorms, flows through a wetland can increase by an order of magnitude or more with a drop in treatment efficiency to near zero (Stark et al. 1994). A polishing pond placed between the wetland and the discharge to the receiving water can be valuable in preventing 5 discharges of resuspended materials during high flows. At a site that included three polishing ponds after a wetland system, discharges remained in compliance during intense summer storms that tripled inflow rates, an outcome attributed to the ponds (Stark et al. 1994). SIZING A method for calculating the optimal size of passive treatment systems for various types of mine drainage has not yet been developed. Some systems have been greatly oversized while others have been greatly undersized. Sizing is affected by the composition of the mine drainage, the quantity of water to be treated, and the specifics of the site. The seasonally-variable nature of mine discharges and the varying effec- tiveness of passive treatment during different times of the year further complicate the assess- ment of the size needed to achieve a certain level of water quality. The size of passive treatment systems has often been determined by the space available for such treatment rather than by optimal treatment requirements. Based on the performance of 13 constructed wetland systems in Pennsylvania, the Bureau of Mines (Hedin et al. 1994) suggests two sets of sizing criteria : • abandoned mined land (AML) criteria. In many AML situations, the goal is cost-effective im- provement in water quality rather than compli- ance with effluent standards. The criteria are based on removals that have been observed at existing sites. Wetland treatment at these sites significantly improves water quality, although in many cases the wetlands may not consistently lower contaminant concentrations to NPDES effluent standards. • compliance criteria. These criteria are suggested for wetlands that must produce effluents that comply with NPDES effluent standards. The criteria are conservative and result in wetlands that are twice as large as AML wetlands. Table 1 gives recommended wetland sizes for compliance and AML criteria. For example, to size a wetland according to the Fe AML criterion in table 1: minimum wetland size (ac) = Fe loading (Ib/day) - 180 (Ib/ac/day) To remove both Fe and Mn, the size needed to remove Fe must be added to the size needed to remove Mn. This is necessary because Fe and Mn. are removed sequentially in constructed wetlands. 14 VOLUME 4: COAL MINE DRAINAGE ------- Fe removal rates may be a function of Fe concentration, with removal rates decreasing as Fe concentrations become smaller, and the suggested compliance criteria sizing value for Fe (90 Ib/ac/day, 10 g/m2/day) is conservative to account for this. The criteria for Mn removal reflect the large size of wetland needed to remove Mn. Because the toxic effects of Mn at moderate concentra- tions are generally not significant and the size of the wetland needed to treat Mn-contaminated water is so large, Hedin et al. (1994) suggest that AML sites with Fe problems should receive a higher priority than those with only Mn prob- lems. Treatment systems that incorporate more than one treatment methodology are sized by summing the treatment areas needed for each of the components. For instance, to remove Fe and acidity, a system should be sized for the removal of Fe by an aerobic wetland plus the removal of acidity by a compost wetland. DESIGN CONSIDERATIONS SYSTEM LAYOUT The characteristics of the mine drainage and the site determine the layout of the components of the treatment system. The source, volume, and probable variability of the drainage should be understood before the system is designed. The mine maps and/or core borings should be re- viewed to determine the source of the water (shaft. tunnel, or waste pile), and the area drained by this source. Information on groundwater and underly- ing soils is also needed. Site topography affects cut and fill requirements, drainage and erosion characteristics, and slope stability. The system should be designed for gravity flow. Since precipitation is a major Fe removal pathway, the configuration should create long flow paths to provide long retention times. Long flow paths can be created by building long narrow channels or by using baffles to create serpentine flow paths in short, wide cells. Very large cells are subject to short-circuiting and should be hydro- logically chambered with simple low or subsurface finger dikes, logs, riprap baffles, or other struc- tures. Hay bales can be used but they decompose readily and must be replaced peridHically. Alter- natively, irregular or serpentine cells can be built. The cells should be designed to maximize the contact of the mine water with the surfaces in the cell and to avoid channeling and short-circuiting. The geometry of the site, as well as flow and treatment considerations, may dictate the use of multiple cells. The intercell connections can be ditches, riprapped channels, V-notch weirs, or lined railroad tie steps. The intercell connec- tions should dissipate enough kinetic energy so that the water entering a cell will not cause erosion or disturb precipitated solids. The Table 1. Bureau of Mines compliance and abandoned mine land (AML) sizing criteria for alkaline and acidic mine waters (from Hedin et al. 1994). Ib (Fe, Mn, acidity) / ac wetland surface / day Compliance AML Alkaline Acidic Alkaline Acidic Fe • 90 na 180 - na Mn 4.5 na 9 na Acidity na 30 na 60 g (Fe, Mn, acidity) / m2 wetland/surface / dav Compliance AML Alkaline Acidic Alkaline Acidic 10 ' na 20 na 0.5 na 1 na na 3.5 na 7 na: not applicable VOLUME 4: COAL MINE DRAINAGE 15 ------- connections between the cells can serve as aeration devices. Pipes should be avoided because they tend to clog with Fe precipitates. However, pipes must be used to move water from an ALD since precipitates will form on exposure to air, clogging an open channel. A settling pond should be placed before the first wetland cell to remove particulate material that does not need wetland treatment. Effluent from the wetland system should pass through another settling pond to settle Fe solids before the water is discharged to the receiving water. WATER CONTROL Mine drainage can come from a variety of sources, including existing surface drainage ditches, seeps from backfill or spoil, and openings such as mine portals or boreholes. These sources must be plumbed into the treatment system. The plumbing must be able to handle variations in flow without leaking. Seeps and surface drainage can be collected either in strategically-located collection ponds or in contour ditches that discharge to a collection pond or the first wetland cell. These structures can also serve as pretreatment or primary treat- ment units to settle precipitates. The advantages of collection ponds are that they control flow surges and provide a relatively constant flow to the system. Inflow surge control is particularly important if the drainage is a surface flow or is heavily influenced by runoff since these flows fluctuate in response to changes in the weather. A relatively steady flow to the wetland simplifies design and minimizes hydraulic stresses during operation. To collect seepage from spoil, French drains in the toe area can be used. The drain system should be designed to minimize mixing with uncontami- nated water to avoid flow surges to the system. Pipes can be chronic maintenance problems because of the clogging that results when Fe precipitates collect in pipes. If pipes are neces- sary, as they are for moving water from an ALD, steps must be taken to exclude oxygen. A gas trap should be placed at the exit and clean-out plugs should be provided. The mine drainage can be collected to yield a single flow to the wetland. If several widely different drainages are to be treated, combining them may or may not be desirable. It may be • advantageous to combine a low flow, high strength acid mine drainage (AMD) with a high flow, low strength AMD to dilute the strong AMD. On the other hand, adding a low flow, low strength AMD to a high flow, high strength AMD will only increase the amount of strong AMD to be treated and separate systems may be preferable. Water levels can be controlled with a spillway or water control structure (weir or swiveling standpipe). Spillways are simple to construct but are not adjustable and problems arising from incorrect water levels can be difficult to remedy. Spillways should consist of wide cuts in the dike with sides no steeper than 2H:1V and lined with erosion-resistant material. Spillways must be be able to pass the expected high and low flows. In areas where vandalism could be a problem, the use of removable boards in weirs or flexible hoses (see Volume 1) should be avoided. Enclos- ing pipes and valves in protective enclosures may be advisable. 16 VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 4 AEROBIC WETLANDS FOR NET ALKALINE WATER APPROPRIATE APPLICATIONS Net alkaline mine waters can be treated with aerobic wetlands since net alkaline water contains enough alkalinity to buffer the acidity produced by the metal hydrolysis reactions. The metals - Fe and Mn - will precipitate, given enough time. The goal of wetland treatment of net alkaline water is to aerate the water and to promote the oxidation and settling of the metals. SIZING Aerobic systems for the removal of Fe or Mn can be sized with the criteria in table 1. Aerobic, alkaline wetlands function largely through chemi- cal reactions and performance is not strongly affected by season. The limiting factor is the slow settling of metal oxyhydroxides. CONFIGURATION A typical aerobic wetland consists of a basin with cattails growing in soil or in alkaline spoil. Water depths are generally 6 -18 inches (10 - 50 cm). These depths are appropriate for most emergent wetland vegetation. Most wetland plants cannot tolerate water deeper than about 18 inches (50 cm)(see Volume 1). The depth of the water may vary, depending on the needs of the operator. Shallow water (<6 inches) enhances oxygen levels and oxidizing conditions but freezes more quickly in winter. Shallow wetlands fill more quickly with deposits. Brooks found that saturated sediments rather than standing water enhanced treatment and recom- mends depths of 0 (saturated soil) to 6 inches (R. P. Brooks, Penn State University, pers. comm.). Deeper water (8 - 24 inches) decreases vegetation diversity and retards oxygenation near the sub- strate, but can increase the life span of the cell since it provides more space for the accumulation of deposits. Deeper cells may be appropriate for moderate mine water or as the first stage in a wetland system to accommodate the rapid precipi- tation of FeOOH. Hedin et al. (1994) suggest that designing wetland with shallow and deep marsh areas plus a few areas of deeper (3-6 ft) open water will accommodate seasonal and year-to-year variations in weather and flow. In many wetlands that treat alkaline xvater, the removal of Fe appears to be limited by the avail- ability of dissolved oxygen. To promote Fe re- moval, aeration of the water should be followed by passage through quiet areas where the iron can react with DO and the iron floe can settle out. Aeration can be provided by waterfalls or V-notch weirs. Aeration provides only enough DO to oxidize about 50 - 70 mg/L Fe2*. Mine waters with higher concentrations of dissolved Fe can be treated with a series of aeration structures and wetland cells. The wetland cells allow time for Fe oxidation and hydrolysis, and provide space in which the Fe floe can settle out. Many systems add a sedimentation pond after the SF wetland to polish the water before discharge. Some SF wetlands have been built that do not have typical wetland features. These wetlands consist of open water ditches or shallow, rock- filled ponds with few plants. These wetlands have achieved removal rates similar to wetlands filled with plants. Although plants may not be necessary for Fe and Mn removal, plants may increase the filtration of particulates, prevent flow channeling, and reduce the resuspension of sediments during storms. LONG-TERM PERFORMANCE In systems treating alkaline water, Fe and Mn are precipitated by oxidative processes. The rapid removal of Fe means that alkaline systems can be expected to fill up with deposits of metal precipi- tates. At a site in Ohio, Fe sludge is accumulating at a rate of about 1.25 -1.5 inches (3 - 4 cm) per VOLUME 4: COAL MINE DRAINAGE 17 ------- year (Stark 1992). Measurements at a number of sites in Pennsylvania show sludge accumulating at 0.75 -1.25 inches (2 - 3 cm) per year (Hellier and Hedin 1992). These data suggest that dikes that provide 3 ft of freeboard should provide sufficient volume for 25 to 50 years of treatment. Stark et al. (1994) found that water quality at some surface mines improved within a decade after regrading and reclamation were completed. At these sites, 25 to 50 years of passive treatment may be enough to mitigate the contaminant problem. At surface mine sites with continual contaminant production, or at systems constructed to treat drainage from underground mines or coal refuse disposal areas, systems can either be built with greater freeboard or rebuilt when they fill up. Site conditions will decide whether it is more economi- cal simply to bury the wetland in place and con- struct a new one, or to excavate and haul away the deposits and reestablish the wetland. 18 VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 5 ORGANIC SUBSTRATE WETLANDS APPROPRIATE APPLICATIONS For mine waters containing dissolved oxygen, Fe3*, Al, or concentrations of >300 mg/L acidity, a organic substrate wetland can be used. Organic substrate wetlands generate alkalinity through a combination of bacterial activity and limestone dissolution. The desired sulfate-reducing bacteria require a rich organic substrate in which anoxic conditions will develop. The anoxic environment within organic substrate also promotes the dissolu- tion of the limestone. Organic substrate wetlands in which water flows on the surface of the substrate remove acidity (that is, generate alkalinity) at rates of approximately 2 -12 g/mVd (18 -107 Ib/ac/d). The wide range in performance is largely the result of seasonal varia- tion, with lower rates in winter than in summer. Supplementing the compost with limestone and designing the wetland so that water flows through, rather than over, the organic matter has been shown to improve winter performance. The three important factors in an organic sub- strate wetland are: • a substrate rich in organic matter (to support sulfate reduction) • vegetation (to replace consumed organic matter) • flow contained largely within the substrate (to promote reducing reactions). A material often used in organic substrate wet- lands is spent mushroom compost, which is readily available in Pennsylvania, although any well- composted equivalent can be used. Spent mushroom compost has a high CaCO3 content (about 10% dry weight). Mixing in more limestone may increase the amount of alkalinity that can be generated by CaCO3 dissolution. A compost substrate that does not have a high CaCO3 content should be mixed with supple- mental limestone. Materials that have been used where spent mushroom compost is not available include sawdust, wood chips, peat moss, composted straw bales, and composted chicken litter. Compost often contains large amounts of loose organic matter. As this material is flushed out during the first few weeks of operation, shock loading of a stream by high levels of biochemical oxygen demand (BOD) can kill the aquatic life in the stream (D. Seibert, Soil Conservation Service, Somerset, PA, pers. comm.). During system start- up, it may be prudent to store the wetland effluent for several weeks in temporary sediment ponds to reduce BOD concentrations before the water is discharged. If the pH of the mine water is greater than 4, a pond in which Fe can be oxidized and precipi- tated should be placed before the wetland. A pond is useful when the influent to the wetland is circumneutral and rapid removal of Fe can be expected as soon as the water is aerated. If the pH is less than 4, iron oxidation and precipitation reactions are too slow for significant removal of Fe by a pond. A sedimentation pond can be placed after the compost wetland to polish the water before discharge. SIZING Compost wetlands can be sized according to the Bureau of Mines guidelines (table 1). For example, for an AML site the calculation is: minimum wetland size (ft2) = acidity loading (g/day) *• 0.7 The acidity removal rate for compost wetlands is influenced by seasonal effects that currently cannot be corrected with wetland design. This is not a problem for mildly acidic water nor should it be a problem in warmer climates. However, in northern Appalachia, compost wetlands do not consistently transform highly acidic water (>300 mg/L acidity) into alkaline water. While considerable cost savings can be realized by using a compost wetland during warm or mild weather, such treatment must usually be supported by conventional treatment during the winter. VOLUME 4: COAL MINE DRAINAGE 19 ------- CONFIGURATION The depth of the compost is usually 12 -18 inches (30 - 45 cm). To encourage water flow through the compost, it should be laid gently into the wetland (not compacted). Spent mush- room compost has a bulk density of about 1,100 lb/yd3. A ton of compost usually covers about 3.5 yd3 to a depth of 18 inches (45 cm). Flow within the substrate can be encouraged by sloping or piling the compost a little higher than the free water surface so that the water must flow through the substrate. Cattails or other vegetation are usually planted in the compost to stabilize it and to provide additional organic matter to fuel the sulfate reduction process. that sulfate reduction is linked, in a dependent manner, to limestone dissolution. Sulfate- reducing bacteria are inactive at pH less than 5. Their activity in a wetland receiving lower pH water may depend, in part, on the pH buffering supplied by limestone dissolution. Thus, . limestone dissolution may create alkaline zones in which sulfate reduction can proceed and produce further alkalinity. If this scenario is accurate, then the long-term performance of a compost wetland may be limited by the amount of limestone in the substrate (about 11 years, according to the above calculation). Under these conditions, the chemical buffering capacity of the substrate could be increased by adding additional limestone during wetland construc- tion. In fact, this is done at many sites. LONG-TERM PERFORMANCE At wetlands that treat acidic water by alkalin- ity-generating processes associated with an organic substrate, performance may decline over time as the alkalinity-generating components become exhausted. Limestone dissolution is limited by the amount of limestone present in the substrate. The limestone content of spent mush- room compost is approximately 30 kg/m3 (1.9 lb/ft3). If a wetland containing a 40 cm (16 inch) depth of compost generates CaCO3- derived alkalinity at an average rate of 3 g/m2/day (27 Ib/ac/d) (the average rate measured by Hedin et al. 1994), then the limestone in the compost will be exhausted in 11 years. The same volume of compost contains about 40 kg (88 Ib) of organic carbon. If bacterial sulfate reduction converts 100% of the carbon to bicar- bonate at a rate of 5 g/m2/day (45 Ib/ac/d), the carbon will be exhausted in 91 years. This esti- mate is lengthened by the carbon captured by plants through photosynthesis and shortened by non-sulfate mineralization reactions. Also, part of the carbon is recalcitrant (it does not readily enter into reactions). A realistic scenario for a compost wetland is 20 VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 6 ANOXIC LIMESTONE DRAINS (ALD) APPROPRIATE APPLICATIONS In an ALD, alkalinity is produced when acidic mine water dissolves limestone (CaC03). The ALD is sealed to prevent contact with atmospheric , oxygen, which can result in the limestone becom- ing armored with Fe precipitates, and to promote the production of carbon dioxide, which increases the dissolution of the limestone. An ALD is simply a pretreatment unit to increase alkalinity and to raise pH before the mine water enters the wetland. Dissolved Fe and Mn are largely unaf- fected by flow through the drain and an ALD must be followed by a settling basin or wetland in which metals can be oxidized and precipitated. The amount of alkalinity generated by the ALD is not easy to predict. ALDs that treat acidic mine waters with low concentrations of Fe3*, Al3*, and DO have generally discharged water with alkalini- ties of 120 - 350 mg/L. The most important factors limiting the useful- ness of ALDs are the presence of Fe3*, Al, and DO. When acidic water containing any Fe3* or Al3* comes in contact with limestone, metal hydroxide particulates, such as FeOOH, Fe(OH)3, or Al(OH)3, will form. No oxygen is necessary. The buildup of Fe hydroxides armors the limestone and limits its further dissolution. The buildup of Al hydroxide particulates within the ALD eventually decreases the permeability of the ALD and causes it to plug. The presence of DO in the mine water promotes the oxidation of Fe2+ to Fe3* within the ALD and thus potentially leads to armoring and plugging. The short-term performance of ALDs in treating water high in Fe3*, Al3*, and DO can be spectacular (total removal of metals within the ALD). Long- term performance is questionable because of armoring and plugging. Mine water that contains very low concentra- tions of DO, Fe3*, and Al (that is, each <1 mg/L) is ideally suited for pretreatment with an ALD. As concentrations of these parameters increase, the risk that the ALD will fail prematurely also in- creases. Two ALDs fed water containing 20 mg/L Al became plugged within 6 to 8 months (Hedin et al. 1994). The suitability of a mine water for ALD treat- ment can sometimes be made by observing the mine discharge and measuring the field pH. Mine waters that seep from spoils and flooded under- ground mines and that have field pHs above 5 characteristically have concentrations of DO, Fe3*, and Al3* that are all <1 mg/L. Such sites are a good candidates for pretreatment with an ALD. Mine waters that discharge from open drift mines or have pHs below 5 must be analyzed for Fe3* and Al. Mine waters with pH below 5 can contain dissolved Al and mine waters with pH below 3.5 can contain dissolved Fe3*. In northern Appala- chia, most mine drainages with pH below 3 also contain high concentrations of Fe3* and Al. SIZING As yet, there is no method for calculating the exact size of an ALD needed to treat a specific mine water discharge. Theoretical calculations can estimate the mass of limestone that will be needed to neutralize a certain discharge for a specified period of time. An important factor in the calculations is the concentration of alkalinity expected to be produced by the ALD. A maximum value of approximately 275-300 mg/L alkalinity has been observed at a number of ALDs that have recently been con- structed. The minimum mass of limestone needed to treat a year's flow of mine water can be calcu- lated from the flow rate and the assumption that the ALD will produce the maximum amount of alkalinity (300 mg/L): yearly CaCO3 consumption (tons) = flow (gpm) x 0.6565 yearly CaCO3 consumption (kg) = flow (L/min) x 158 To determine_the total mass of limestone needed in the drain, the above calculation must be VOLUME 4: COAL MINE DRAINAGE 21 ------- adjusted for the CaC03 content and the projected life of the ALD. Masses of limestone are con- verted to volumes by assuming a density for aggregate limestone of 1.2 - 1.5 ton/yd3. The amount of alkalinity that can be generated by an ALD is limited by the solubility of the calcite. Hedin and Watzlaf (1994) found that a residence time of about 14 to 23 hours was neces- sary for mine waters to reach maximum concen- tration of alkalinity. Retention times longer than 23 hours did not appreciably increase alkalinity concentrations. Hedin and Watzlaf (1994) recom- mend a residence time of approximately 15 hours. To achieve a 15 hour residence time, the required mass of limestone (m) can be calculated as: where Q is the flow volume of the mine water (in L/min), pb is the bulk density of the limestone (kg/m3), tdis the retention time and is set to 15 hours, and Vvis the bulk void volume ex- pressed in decimal form. To this mass of lime- stone, enough must be added to satisfy dissolution losses during the expected life of the ALD: M = QCT/x where Q is the volume flow of the mine water, C is the predicted concentration of alkalinity in the ALD effluent (mg/L), T is the design life of the ALD, and x is the CaCO,, content of the limestone in decimal form. The sum of the two masses is the total limestone required. Table 2 shows a sample calculation. TYPE OF LIMESTONE It is important to use limestone with a high CaCO3 content because of its higher reactivity compared to limestones with high MgCO3 or CaMg(CO)3 content. The limestones used in most of the successful ALDs have had a CaCO3 content of 85-95%. Most of the successful ALDs have used #3 or #4 limestone. Larger stone provides settling space for grit and other particulate matter that may be gener- ated during construction, but offers less surface area for contact with the mine drainage (Faulkner and Skousen 1994). CONFIGURATION An ALD is simply a buried bed of limestone (figure 2). The dimensions of existing ALDs vary considerably. Many older drains were built as long, narrow drains that were approximately 1.5 - 3 ft Table 2. Sample calculation for ALD. A sample calculation for determining the mass of limestone (M) in metric tons needed to achieve a con- centration (C) of 300 mg/L alkalinity to a flow (Q) for 25 L/min of AMD for 20 years (T) is calculated as follows: Given: 1. bulk density of limestone (pb) = 1600 kg/m3 2. bulk void volume of limestone (Vv) = 50% 3. CaC03 content of limestone (x) = 90% 4. detention time (td) = 15 hr Solution: M = (Q pb td / Vv) + (Q C T / x) = £25 L/min x 60 min/hr)(l600 kg/m3 x mVlOOO L x mt/1000 kg)(15 hr) 0.50 + (25 L/min x 60 min/hr)(300 mg/L x mt/109 mg)(20 yr x 8766 hr/yr) 0.90 = 72.0 mt + 87.7 mt = 159.7 mt This is equivalent to about 27 tons of limestone for each gallon per minute of flow. 22 VOLUME 4: COAL MINE DRAINAGE ------- Vegetated Crown HI - Clay Soil Plastic Liner High Quality Limestone Infiltration [JUiMmjAi*'' """-^ To Pond or Wetland Logitudinal Section Figure 2. Generalized schematic of an anoxic limestone drain (ALD). wide. On sites where a linear drain was not fea- sible, ALDs have been made as wide as 30 - 60 ft; these ALDs have produced alkalinities similar to those produced by narrow, conventional beds. A typical limestone drain is about 3 ft deep and is capped and covered with soil. The soil surface should be crowned to encourage surface runoff and to allow for subsidence as the lime- stone is consumed over time. The side slopes of the drain are not critical and are usually made near vertical to simplify construction. The ALD must be sealed to minimize inputs of atmospheric oxygen to the drain and to maximize the accumulation of carbon dioxide within the drain. Most ALDs are sealed by burying the ALD under several feet of clay. One or two layers of 5 -10 mil plastic are often placed between the limestone and the clay as ah additional gas barrier. Some ALDs have been completely wrapped in plastic before burial. The ALD should be designed so that the limestone will be inundated with water at all times. Clay dikes within the drain, or riser pipes at the outflow of the drain will help to ensure inundation. A collection system to bring the mine water to the ALD must be devised. Underground mine openings can be sealed and flooded, and the drainage routed to the ALD via a pipe. Alterna- tively, openings can be backfilled with limestone to create the ALD. Discrete seeps or springs are good starting points for excavation into backfill. Non-point seeps may require more innovative means of collection, such as specialized rock drains or the construction of an embankment to contain the ALD (Brodie et al. 1993). If the water seeps through backfill or spoil, • flow paths should be thoroughly investigated before designing the system. At some sites, prefer- ential flow paths have developed within backfill and the water has bypassed the ALD. A number test pits should be dug several months before the ALD is to be built to determine where the water will go so that the collection system can be de- signed properly. The collection system should avoid tapping into sources of uncontaminated water. Some ALDs have unintentionally collected non-target water, thereby increasing the volume of water passing VOLUME 4: COAL MINE DRAINAGE 23 ------- through the systems. Incorporating water that was more contaminated than the target water led to the failure of an ALD (Hedin and Watzlaf 1994). LONG-TERM PERFORMANCE Most ALDs have been built since the late 1980's and there are no data on the long-term performance of ALDs. Many aspects of ALDs make long-term expectations uncertain. ALDs function through the dissolution, and therefore removal, of limestone. Questions remain about the ability of ALDs to maintain unchannelized flow for long periods of time, whether 100% of the limestone can be expected to dissolve, and whether the drains will collapse after a portion of the limestone has dissolved. In large ALDs, most of the lime- stone dissolution occurs in the upgradient portion of the limestone bed. The effects of this preferen- tial dissolution on the permeability of the system or its structural integrity are unknown. It may be prudent to provide contingency for failure, for instance by including structural supports. Another aspect that affects long-term perfor- mance is the fact that ALDs retain Fe3* and Al. This retention has raised concerns about the armoring of limestone or the plugging of flow paths long before the limestone is exhausted by dissolu- tion. At present, there is no way to predict exactly how the retention of metals affects ALD perfor- mance. 24 VOLUME 4: COAL MINE DRAINAGE ------- CHAPTER 7 SUCCESSIVE ALKALINITY-PRODUCING SYSTEMS (SAPS) APPROPRIATE APPLICATIONS Successive alkalinity-producing systems (SAPS) have been suggested as a means of overcoming the alkalinity-producing limitations of ALDs and the large area required for organic substrate wetlands (Kepler and McCIeary 1994, McCleary and Kepler 1994). In a SAPS, the mine water flows down through an organic layer into limestone beds below the organic layer; the pore waters are discharged. A SAPS adds alkalinity through bacterial sulfate reduction and by limestone dissolution. A SAPS is followed by a settling pond where the metals are precipitated. Because DO is removed within the organic layer of the SAPS before the water comes in contact with the limestone, the use of SAPS is not limited by the concentrations of DO, Fe3*, or Al in the raw mine water. Three SAPSs have been installed in Pennsylvania since 1990 and all have performed well (Kepler and McCleary 1994, McCleary and Kepler 1994). Water containing high acidity levels can be treated by passing it through a series of SAPSs. In this case, a SAPS is followed by a settling pond where the metals are precipitated, and then an aerobic wetland where oxidizable organic matter is added, before entering another SAPS. The sequence can be repeated as often as neces- sary. SAPS treatment offers two advantages over other treatment options: • since a SAPS relies on volume rather than surface area for treatment contact, the required surface area can ber smaller than for an aerobic or organic substrrate wetland. • the water can be passed through a SAPS as often as necessary. Kepler and McCleary (1994) did not encounter any hydraulic problems due to physical plugging of the limestone. They suggest that the pressure exerted by the downward force of the free-standing pool above the substrate in a SAPS reduces the risk of physical plugging compared to the lateral flow in an ALD (Kepler and McCleary 1994, McCleary and Kepler 1994). The SAPS design, with adequate freeboard, allows for the buildup of the static head required to move water down and through the substrates. This, in combination with the bottom discharge, maintains vertical flow. SIZING A SAPS should be sized to provide the reten- tion time required to produce the needed alkalin- ity. The limestone dissolution in ALDs is viewed as a rate function, with 12 to 15 hours regarded as a minimum retention time for maxi- mum alkalinity production (Hedin et al. 1994, Kepler and McCleary 1994). The detention time in a SAPS should be similar and the calculation of the amount of limestone needed should be calcu- lated similarly to that for an ALD. CONFIGURATION The configuration of a SAPS is shown in figure 3. At the three SAPSs in Pennsylvania, the depths of the free-standing water are 5 - 6 ft, the depth of the organic layer (spent mushroom compost) is 18 inches, and the depths of the limestone are 18 - 24 inches (Kepler and McCleary 1994). Vertical flow is created by placing the ' discharge pipes at the bottom of the SAPS. Clogging has not been a problem at any of the three sites. This is thought to be due to the down- ward pressure of the freestanding water plus the lack of free oxygen in the substrate (Kepler and McCleary 1994). A SAPS must be followed by a settling pond where Fe precipitation can occur. A vegetated aerobic wetland should be placed after the settling pond to aid in removing suspended solids and to provide a sustainable supply of oxidizable organic matter to a subsequent SAPS. VOLUME 4: COAL MINE DRAINAGE 25 ------- LONG-TERM PERFORMANCE SAPS treatment is a recent concept and there are no long-term data. The longevity of effective SAPS treatment will depend upon the amount of limestone available for dissolution and the amount of alkalinity generated by bacterial activity in the organic layer. Kepler and McCleary (1994) suggest that additional organic material can be added to a SAPS by feeding the SAPS with water from an aerobic wetland. Organic Material '1-v.;-.-. r v-.v Limestone •• Figure 3. Schematic of a successive alkalinity-producing system (SAPS). 26 VOLUME 4: COAL MINE DRAINAGE ------- REFERENCES APHA (American Public Health Association). 1992. Standard Methods for the .Examination of Water and Wastewater, 18th edition. Washing- ton, DC. Brodie, G. A., C. R. Britt, T. M. Tomaszewski, and H. N. Taylor. 1993. Anoxic limestone drains to enhance performance of aerobic acid drainage treatment wetlands: experiences of the Tennessee Valley Authority, pp 129-138 in Constructed Wetlands for Water Quality Improvement, G. A. Moshiri (ed.). CRC Press, Boca Raton, FL. Faulkner, B. B., and J. G. Skousen. 1994. Treat- ment of acid mine drainage by passive treatment systems, pp 250-257 in Volume 2 of Proceedings of the International Land Reclamation and Mine Drainage Conference and the Third International Conference on the Abatement of Acidic Drainage, Pittsburgh, PA, April 24 - 29,1994. Hedin, R. S., and R. W. Nairn. 1991. Constructing wetlands to treat coal mine drainage. Course notes for National RAMP Workshop, Pittsburgh, PA, May 8, 1991. Hedin, R. S., and R. W. Nairn. 1993. Contaminant removal capabilities of wetlands constructed to treat coal mine drainage, pp 187-195 in Con- structed Wetlands for Water Quality Improve- ment, G. A. Moshiri (ed.). CRC Press, Boca Raton, FL. Hedin, R. S., R. W. Nairn, and R. L. P. Kleinmann. 1994. Passive Treatment of Coal Mine Drainage. Bureau of Mines Information Circular 9389. US Bureau of Mines, Pittsburgh, PA. 35 pp. Hedin, R. S., and G. R. Watzlaf. 1994. The effects of anoxic limestone drains on mine water chem- istry, pp 185-194 in Volume 1 of Proceedings of the International Land Reclamation and Mine Drainage Conference and the Third International Conference on the Abatement of Acidic Drainage, Pittsburgh, PA, April 24 - 29,1994. Hellier, W. W. and R. S. Hedin. 1992. The mecha- nism of iron removal from mine drainages by artificial wetlands at circumneutral pH. p 13 in INTECOL'S IV International Wetlands Conference Abstracts, Columbus, OH. Kepler, D. A., and E. C. McCleary. 1994. Succes- sive alkalinity-producing systems (SAPS) for the treatment of acidic mine drainage, pp 195-204 in Volume 1 of Proceedings of the International Land Reclamation and Mine Drainage Conference and the Third International Conference on the Abatement of Acidic Drainage, Pittsburgh, PA, April 24 - 29, 1994. McCleary, E. C., and D. A. Kepler/ 1994. Ecological benefits of passive wetland treatment systems designed for acid mine drainage: with emphasis on watershed restoration, pp 111-120 in Volume 3 of Proceedings of the International Land Recla- mation and Mine Drainage Conference and the Third International Conference on the Abatement of Acidic Drainage, Pittsburgh, PA, April 24-29, 1994. Nairn, R. W., R. S. Hedin, and G. R. Watzlaf. 1991. A preliminary review of the use of anoxic lime- stone drains in the passive treatment of acid mine drainage, in Proceedings of Twelfth Annual West Virginia Surface Mine Drainage Task Force Symposium, Morgantown, WV, April 3 - 4, 1991. Stark, L. R. 1992. Assessing the longevity of a constructed wetland receiving coal mine drainage in eastern Ohio, p 13 in INTECOL'S IV Interna- tional Wetlands Conference Abstracts, Columbus, OH. Stark, L. R., F. M. Williams, S. E. Stevens, Jr., and D. P. Eddy. 1994. Iron retention and vegetative cover at the Simco constructed wetland: an appraisal through year 8 of operation, pp 89-98 in Volume 1 of Proceedings of the International Land Reclamation and Mine Drainage Conference and the Third International Conference on the Abatement of Acidic Drainage, Pittsburgh, PA, April 24 - 29, 1994. VOLUME 4: COAL MINE DRAINAGE 27 ------- Taylor, H. N., K. D. Choate, and G. A. Brodie. 1993. Storm event effects on constructed wetland discharges, pp 139-145 in Constructed Wetlands for Water Quality Improvement, G. A. Moshiri (ed.). CRC Press, Boca Raton, FL. Wieder, R. K. 1989. A survey of constructed wetlands for acid coal mine drainage treatment in the eastern United States. Wetlands 9(2):299- 315. Wieder, R. K., M. N. Linton, and K. P. Heston. 1990. Laboratory studies of Fe, Al, Mn, Ga, and Mg dynamics in wetlands. Water, Air and Soil Pollution 51:181-196. 28 VOLUME 4: COAL MINE DRAINAGE ------- ABBREVIATIONS AND CONVERSION FACTORS MULTIPLY ac, acre ' -, cfs, cubic foot per second cfs, cubic foot per second cm, centimeter cm/sec, centimeter per second °F, degree Fahrenheit ft, foot ft2, square foot ft3, cubic foot ft/mi, foot per mile fps, foot per second g/mz/day, gram per square meter per day gal, gallon gal, gallon gpm, gallon per minute ha, hectare inch kg, kilogram kg/ha/day, kilogram per hectare per day kg/m2, kilogram per square meter L, liter L, liter lb, pound Ib/ac, pound per acre m, meter m2, square meter m3, cubic meter m3, cubic meter m3/ha/day, cubic meter per hectare per day mm, millimeter mi, mile BY 0.4047 448.831 2.8317 xlO'2 0.3937 3.28 x 10'2 5/9 (°F - 32) 0.305 9.29 x 10'2 2.83 X lO'2 0.1895 18.29 8.92 3.785 3.785 x 10'3 6.308 x 10'2 2.47 2.54 2.205 0.892 0.2 3. 531 x 10'2 0.2642 0.4536 1.121 3.28 10.76 1.31 264.2 106.9 3.94 x 10'2 1.609 TO OBTAIN ha, hectare gpm, gallon per minute m3/s, cubic meter per second inch fps, foot per second °C, degree Celsius m, meter m2' square meter m3, cubic meter rh/km, meter per kilometer m/min, meter per minute Ib/ac/day, pound per acre per day L, liter m3, cubic meter L/s, liter per second ac, acre cm, centimeter lb, pound Ib/ac/day, pound per acre per day lb/ft2, pound per square foot ft3, cubic foot gal, gallon kg, kilogram kg/ha, kilogram perhectare ft, foot ft2, square foot yd3, cubic yard gallon, gal gallon per day per acre, gpd/ac inch kilometer, km ------- For sale by the U.S. Government Printing Office Superintendent of Documents, Mail Stop: SSOP, Washington, DC 2(M<)2-')32S ISBN 0-16-053002-4 ISBN 0-16-053002-4 9 0 Q 0.0 9«780160II530029I ------- |