&EPA United States Environmental Protection Municipal Environmental Research EPA-600/2-79-038 Laboratory July 1979 Cincinnati OH 45268 >» t Research and Development Liner Materials Exposed to Municipal Solid Waste Leachate Third Interim Report ------- RESEARCH REPORTING SERIES Research reports of the Office of Research and Development, U.S. Environmental ^ Protection Agency, have been grouped into nine series. These nine broad cate- gories were established to facilitate further development and application of en- vironmental technology. Elimination of traditional grouping was consciously planned to foster technology transfer and a maximum interface in related fields. The nine series are: 1. Environmental Health Effects Research 2. Environmental Protection Technology 3. Ecological Research 4. Environmental Monitoring 5. Socioeconomic Environmental Studies 6. Scientific and Technical Assessment Reports (STAR) 7. Interagency Energy-Environment Research and Development 8. "Special" Reports 9. Miscellaneous Reports This report has been assigned to the ENVIRONMENTAL PROTECTION TECH- NOLOGY series. This series describes research performed to develop and dem- onstrate instrumentation, equipment, and methodology to repair or prevent en- vironmental degradation from point and non-point sources of pollution. This work provides the new or improved technology required for the control and treatment of pollution sources to meet environmental quality standards. This document is available to the public through the National Technical Informa- tion Service, Springfield, Virginia 22161. ------- EPA-600/2-79-038 July 1979 LINER MATERIALS EXPOSED TO MUNICIPAL SOLID WASTE LEACHATE Third Interim Report by Henry E. Haxo, Jr. Robert S. Haxo Thomas F. Kellogg Matrecon, Inc. Oakland, California 94623 Contract No. 68-03-2134 Project Officer Robert Landreth Solid and Hazardous Waste Research Division Municipal Environmental Research Laboratory Cincinnati, Ohio 45268 MUNICIPAL ENVIRONMENTAL RESEARCH LABORATORY OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMENTAL PROTECTION AGENCY CINCINNATI, OHIO 45268 U.S. Environmental Protection Agency Region V, Library 230 South Dearborn Street Chicago, Illinois 60604 ------- DISCLAIMER This report has been reviewed by the Municipal Environmental Research Laboratory, U.S. Environmental Protection Agency, and approved for publica- tion. Approval does not signify that the contents necessarily reflect the views and policies of the U.S. Environmental Protection Agency, nor does mention of trade names or commercial products constitute endorsement or rec- ommendation for use. U,S. Environmental Protection Agency 11 ------- FOREWORD The Environmental Protection Agency was created because of increasing public and government concern about the dangers of pollution to the health and welfare of the American people. Noxious air, foul water, and spoiled land are tragic testimony to the deterioration of our natural environment. The complexity of that environment and the interplay between its components require a concentrated and integrated attack on the problem. Research and development is that necessary first step in problem solu- tion and it involves defining the problem, measuring its impact, and search- ing for solutions. The Municipal Environmental Research Laboratory develops new and improved technology and systems for the prevention, treatment, and management of wastewater and solid and hazardous waste pollutant discharges from municipal and community sources, for the preservation and treatment of public drinking water supplies, and to minimize the adverse economic, social, health, and aesthetic effects of pollution. This publication is one of the products of that research; a most vital communications link between the re- searcher and the user community. Although the information contained herein is preliminary, it will pro- vide a guide and insight to the effects that happen after limited exposure. This information and data could be useful for design purposes if not taken out of context. Francis T. Mayo, Director Municipal Environmental Research Laboratory 111 ------- ABSTRACT This report is the third interim report of a project that aims to assess the effects upon various liner materials of extended contact with leachate from simulated sanitary landfills. In this part of the study, the primary exposure tests of liner specimens at the bottom of simulated landfills were supplemented by immersion of 28 different polymeric materials in sanitary landfill leachate. Immersed membranes were tested for changes in physical properties, permeability, and water absorption. The polymeric materials tested included butyl rubber, chlorinated polyethylene, chlorosulfonated polyethylene, elasticized polyolefin, ethylene propylene rubber, neoprene, polybutylene, polyester elastomer, low-density polyethylene, plasticized polyvinyl chloride, and polyvinyl chloride plus pitch. The results of the immersion tests generally confirm the earlier results for membrane liner materials exposed for one year in simulated landfills. Specimens of chlorinated polyethylene, chlorosulfonated polyethylene, ethylene propylene rubber, and neoprene liners showed the greatest swell and loss of properties, although specimens of some ethylene propylene rubber and neoprene liners showed low swelling and little loss of properties. Also reported are results of the water vapor permeability testing of 28 membrane liners, the water absorption of a series of membranes at room temperature and at 70°C, and the retrieval and testing of samples of a 6- year old membrane liner from a demonstration landfill. The monitoring of the simulated landfills during 180 months of operation is described and the analyses of the leachates produced during the period of operation are summarized. A simple bag test for assessing permeability and physical properties of membrane liners for landfills is described and test results are presented. This report was submitted in partial fulfillment of Contract 68-03-2134 by Matrecon, Inc., under the sponsorship of The U. S. Environmental Protec- tion Agency. It covers work performed during the period January 1, 1976 to May 31, 1978. IV ------- CONTENTS Foreword Abstract List of Figures .......................................... _ _ f v^ List of Tables [[[ vi^ List of Abbreviations and Metric Conversion Table ..................... viii Acknowledgements . . .................... j *******"*"***"«» JLj£ 1 . Introduction ......................................... ^ 2 . Summary .............. ......... , .................. * 3 . Future Work ........................................... g 4 . Experimental Work ..... . ...................................... 8 Immersion of Membrane Liners in Leachate ................. 8 Water Vapor Permeability of Polymeric Membrane Lining Materials ........................................... ±Q Bag Test for Assessing Membrane Liner Materials .......... 24 Water Absorption of Membrane Liner Materials ............. 31 Monitoring the Leachate Generators ....................... 34 Recovery and Testing of Samples of a Polyvinyl Chloride Liner from a Demonstration Landfill ................... 43 References ................. . .................... 4fi Appendices [[[ ' ' 47 A. Properties of Unexposed Polymeric Membranes in Project ...... ... 47 ------- LIST OF FIGURES Number Page 1. Individual polyethylene immersion tank ............ 10 2. Immersion system set up with gravity feed of leachates .... 11 3. Immersion system set up with pump and gas relief valves. ... 12 4. Leachate pH during the immersion test ............. I5 5. E96 water vapor permeability cup and auxiliary equipment ... 19 6. Constant-air-velocity cabinet for holding E96 permeability cups 22 7. Schematic of osmosis bag assembly ............... 26 8. Osmosis bag and auxiliary equipment for monitoring ...... 27 9. Leachate collection bag with water seal and vent ....... 36 10. Average solids content of leachate produced in generators. . . 37 11. Average pH of leachate produced in the generators ....... 38 12. Average total volatile acids of leachate produced in the ->Q generators ......................... J:y 13. Average chemical oxygen demand of leachate produced in the 40 generators ......................... 14. Average refuse consolidation in the 12 generators. 41 VI ------- LIST OF TABLES Number 1 Analysis of Leachate used in the Immersion System 14 2 Summary of Effects of Immersion of Polymeric Membrane Liners in Leachate for 8 months 17 3 Effects of Test Conditions on Water Vapor Permeability of Polymeric Membrane Liners 20 4 Water Vapor Permeability of Polymeric Membrane Liners 23 5 Effect of Test Time on Water Vapor Permeability 24 6 Characteristics of Leachate in Bags 25 7 Tests of Membrane Liner Bags Filled with Leachate 29 8 Tests of Bags Containing Leachate 28 9 Tests of Membrane Liner Bags Filled with 5% NaCl Solution 30 10 Test of Bags Containing 5% Salt Solution 31 11 Water Absorption of Selected Membrane Liner Materials 33 12 Order of Increased Swelling in Water 32 13 Comparison of the Swelling of Membrane Lining Materials 34 14 Cumulative Collection of Leachate Below Liners 42 15 Analyses of Polyvinyl Chloride Liner from Demonstration Landfill . 44 16 Properties of Polyvinyl Chloride Liner from Demonstration Landfill. 45 VII ------- LIST OF ABBREVIATIONS cm centimetres COD chemical oxygen demand h hour Hg mercury ipm inches per minute MPa megapascals ymho micro-mho ml millilitres mm millimetres pH hydrogen ion concentration ppi pounds per inch ppm parts per million psi pounds per square inch TVA total volatile acids METRIC CONVERSION TABLE FACTORS FOR CONVERTING DATA IN U. S. CUSTOMARY UNITS TO SI METRIC UNITS Inches to centimetres (cm) x 2.54 Feet to metres x 0.3048 _3 Mils to centimetres (cm) x 2.54 x 10_2 Mils to millimetres (mm) x 2.54 x 10 _3 Pounds per square inch (psi) to megapascals (MPa) x 6.895 x 10_1 Pounds per inch (ppi) to kilo Newtons per metre (kN/m) x 1.751 x 10 Pound (force) to Newtons x 4.448 Some U. S. Customary units are used in this report as they are commercially used in the United States in the solid wastes industry as well as the liner production and installation industries. viii ------- ACKNOWLEDGEMENTS The authors wish to thank Robert E. Landreth for his support and guid- ance in this project. They also wish to acknowledge the guidance of Dr. Clarence Golueke and Stephen Klein of the Sanitary Engineering Research Laboratory, University of California, Berkeley, California, who were responsible for the analyses and characterization of the wastes. The following companies contributed to this project by supplying samples, information, and technical assistance: Burke Industries, Inc. Carlisle Tire and Rubber Company Cooley, Inc. Dow Chemical Company E. I. du Pont de Nemours and Company Exxon Chemical Company Firestone Tire and Rubber Company Gaco Western, Inc. B. F. Goodrich Company Goodyear Tire and Rubber Company Pantasote Company Phillips Petroleum Company Plymouth Rubber Company Polysar Corporation Quarry Products, Inc. Ransome Company Reeves Bros., Inc. Ruberoid Building Products, Ltd. Staff Industries Union Carbide Company Watersaver Company Witco Chemical Corporation We also gratefully acknowledge the cooperation of The Asphalt Institute and The Portland Cement Association. IX ------- ------- SECTION I INTRODUCTION The lining of sanitary landfills with impervious materials has been found to be a feasible method of intercepting and controlling leachate that may be generated in a landfill and preventing it from entering and polluting surface and ground waters. A wide variety of materials were potentially useful for lining sanitary landfills but this application and information regarding the effects of leachate contact were almost nonexistent when this study was initiated. A technology that had been developed to impound and control water in canals, ponds, etc., appeared to be applicable to the lining of sanitary landfills, but the effects of prolonged contact.of liner materials with leachate were not known. The development of this type of information was needed to insure the choice of adequate materials for lining sanitary landfills. This study was undertaken to develop such information in terms that could be readily understood by engineers, designers, and users. OBJECTIVES The primary objectives of the project as a whole are as follows: 1. To determine the effects of exposure to leachate from compacted, municipal refuse on the physical properties of 12 selected liner materials (excluding soils and clays) that were believed to be potentially useful for the lining of sanitary landfills. 2. To determine the durability of these liner materials and to estimate their effective lives when exposed to leachate for prolonged periods under conditions comparable to those encountered in a sanitary land- fill. 3. To develop accelerated testing procedures for evaluating new materials that may have potential application to lining landfills. 4. To analyze the costs of sanitary landfill liner materials, including installation costs and the benefits of greater durability. BACKGROUND The primary effort in this project has been to assess the effects of landfill leachate on a wide range of potential liner materials (except soils and clays) under conditions that simulate real-life exposure. In taking this approach, which would develop information that would be directly translatable ------- into use in field application, we constructed 24 simulated landfills, each containing about one cubic yard of shredded municipal refuse. Specimens, two ft in diameter, of 12 different lining materials, six polymeric mem- branes and six admixes, were sealed in the bases (1-4). Leachate was pro- duced in each generator by saturating the refuse and adding one in. of tap water on a biweekly basis to equal 26 in. of water per year. Leachate was allowed to pond on the liner specimens to a depth of one ft to supply an hydraulic head and thus a driving force for the leachate to seep through the liner specimen. The exposure tests of the primary membrane liners were supplemented by simultaneously exposing two sets of small specimens of 42 polymeric membrane materials. These were buried in the sand above the primary liners. The permeabilities of the primary liners are being assessed by measuring the amount of leachate that seeps through the liners. The effects of leachate upon the properties of liners are determined by recovering and testing the liner specimens at two time intervals, initially planned for 12 and 14 months, but now planned for 12 and 55 months. In November 1975, after a year of exposure, the first of the two sets of samples was recovered, and properties of the leachate exposed materials were measured. Results were presented in the Second Interim Report (2). One year of exposure to landfill leachate had only relatively minor effects upon all the liner materials under test. All materials appeared to have maintained their original permeabilities. The admix materials became some- what more impermeable. Losses were measured in the compressive strength of the admix materials and in the physical properties of some of the polymeric membranes. Most membranes swelled; the chlorinated polyethylene and the chlorosulfonated polyethylene were affected the most, and the polyolefins, polyethylene, polypropylene, and polybutylene, the least. The limited effects of the one year of exposure on the liner materials, even in leachate that was considered to be relatively concentrated, made long-term extrapolations to liner service life very tenuous. Consequently, the exposure period was extended and the dismantling and testing of the liner materials was postponed, first to June 1978, and later to July 1979. In addition, the scope of the project was expanded to include immersion studies, analyses of liner materials, additional permeability studies, and efforts to develop simpler testing procedures for evaluating liner materials for sanitary landfills. Progress in this project is being presented in a series of interim reports. The First Interim Report (1) describes the overall technical approach, the construction of the leachate generators, the selection of liner materials, the loading of the cells with ground refuse, and the bringing of the cells to field capacity. In that report, various liner materials, are discussed, and the bases for selecting the 12 primary materials are presented. The original properties of unexposed liner materials were determined so that the effects of the various exposures could be measured ------- from these values. Cost data for the various materials used to line ponds, lagoons, pits, etc., are also examined. The Second Interim Report (2) presents the results of exposing liner materials to leachate for one year. The monitoring of the generators is described, and the analyses of leachate generated over the one-year period are reported. Also described are the overall operation of the leachate generators and the performance of the materials employed in fabricating the apparatus used in this project. Permeability of the various materials to water and leachate is discussed. The report also includes Appendixes of test data taken from the First Interim Report (1). This report, the Third Interim Report, covers the period January 1976 through May 1978, and concentrates on the membrane liner materials. Discussed are the testing of liner materials by immersion in leachate; water vapor permeability, leachate, and water absorption of polymeric membranes; permeability of thermoplastic, heat-sealable membranes to leachate by osmosis; the continued monitoring of the leachate generators, and the recovery and testing of a sample of polyvinyl chloride liner taken from a demonstration landfill. The design, construction, and operation of the immersion system are also described. ------- SECTION 2 SUMMARY IMMERSION TESTS Three sets of 28 different polymeric membrane liner specimens were immersed in a series of tanks containing a blend of leachates produced in the 12 generators. This system was designed to maintain anaerobic condi- tions and to allow the leachate to flow slowly through the tanks. After 8 months of immersion, one set of the 28 lining specimens was removed and tested. The eight months of immersion in leachate appears to be approximately equivalent to one year of one-sided exposure of the primary specimens of the same materials in the bases of the generators. This immersion condition duplicated the effects on the buried specimens of the same liners placed in the sand. In the case of the other lining materials which are not being exposed in the generators, the effects were not large. The liners based upon chlorinated polyethylene, chlorosulfonated polyethylene, and neoprene tended to swell and soften more than the other lining materials. On the other hand, the polyolefins, such as polyethylene, polybutylene, elasticized polyolefin, and polyester elastomer, all of which are partially crystalline, swelled and softened the least. The polyvinyl chloride membranes approxi- mated the latter materials in swelling and changes of properties. WATER VAPOR PERMEABILITY Permeability testing of the various membrane liner materials has been continued, using several test methods. Results of water vapor permeability, by ASTM E-96, Method BW (5), are reported for 27 different liner materials, including butyl rubber, chlorinated polyethylene, chlorosulfonated poly- ethylene, elasticized polyolefin, ethylene propylene rubber, neoprene, polyester, and polyvinyl chloride. As a group, the polyvinyl chloride liner materials have the highest permeability to water vapor and the butyl rubber and elasticized polyolefin the lowest. Permeability appears to increase with test time, probably because of swelling of the membranes by water. OSMOTIC BAG TEST A laboratory test method now being developed appears feasible for assessing membrane materials for lining sanitary landfills and the contain- ment of hazardous wastes. In this test, leachate or other waste fluid is sealed in a small bag fabricated of the material under test. The bag is then placed in a somewhat larger bag containing deionized water. The ------- permeability of the membrane is assessed by measuring weight increase of the inner bag and pH and conductivity of the deionized water. After the perme- ability test is completed, the physical properties of the bag material can be measured to determine the effects of exposure to the leachate. Data are presented for bags made of six different polymeric membranes in which leachate and 5% salt solution were sealed. During immersion in the deion- ized water, the bags increased in weight and the deionized water changed in pH and conductivity, depending on the membrane. WATER ABSORPTION TESTS OF SELECTED MEMBRANE LINERS Two series of water swelling tests, run for 100 weeks at room temper- ature and at 70°C, indicate that membrane liners of neoprene, chlorosulfon- ated polyethylene, and chlorinated polyethylene continually swell in water, whereas the polyethylene, polybutylene, polyester, and elasticized poly- olefin reach a plateau in the swell, as does polyvinyl chloride. At least one of the polyvinyl chloride liners tended to harden on long-term exposure, indicating loss of plasticizer. MONITORING OF THE LEACHATE GENERATORS The 12 simulated landfills in which 12 different liner materials are being exposed to leachate continue to be operated. No leachate has been collected below the liners of seven of these generators after 43 months of operation. Two of the generators with butyl rubber and polyethylene membrane liners appear to have failed at the epoxy resin seals between the liners and the bases of the generators. Two admix liners, soil asphalt and soil cement, have allowed minor amounts of leachate to seep into the bases. The current schedule calls for the operation of the 12 generators to be continued until July 1979, when they will be disassembled and the liners will be retrieved and tested. The leachate that is being produced in the 12 generators is gradually becoming more dilute in solids content, chemical oxygen demand, and volatile acids. Also, the average pH has now risen from approximately 5 to 6.5, with leachate from several generators over 7.0. The refuse in the cells continues to consolidate linearly with time. After 43 months, the average consolidation of shredded refuse in the 12 remaining generators is 16%. RECOVERY AND TESTING OF MEMBRANE LINER FROM A LANDFILL Samples of a polyvinyl chloride liner were retrieved from a demon- stration landfill and tested. This liner had good properties and probably changed little during the six-year exposure period. Because of an impermeable clay cover on the membrane, leachate probably did not directly contact the liner; furthermore, the leachate appeared to be quite dilute. There were no data available on the properties of the liner before exposure with which to make a comparison. ------- SECTION 3 FUTURE WORK The period covered by this project has been extended through November 1979, during which time the following tasks will be performed: Exposure of the primary liners in the bases of the~leachate generators will be continued through June 1979, when they will have been exposed for 56 months. The exposure of the small supplemental specimens buried in the sand above the primary liners will also be continued. The immersion and osmosis bag tests now underway will be continued. - The second set of 28 specimens will be recovered in June 1978 and tested after 19 months of immersion in leachate and the third and final set will be removed and tested in June 1979 after 30 months of immersion in leachate. At the end of the project the membrane osmosis bags will be cut and the membranes tested. The small specimens buried in the sand above the primary liners in the two leachate generators containing the asphaltic membranes will be recovered and tested in June 1978 to assess the effects of 43 months of exposure to leachate. These two primary liners will be inspected and one will be sampled and a repair made. New small membrane samples will be placed in the sand and the generators will be returned to operation for the remainder of the project. - Permeability studies will be expanded as follows: a. Additional bags will be prepared to assess the permeability of membrane liner materials to water and to dissolved constituents of the leachate. b. A newly-designed top-pressure permeameter will be used to determine the permeability of membrane liners to leachate. c. Additional tests will be made of water vapor permeability using ASTM E-96, Method BW. d. The permeability of membrane liners to gases, such as methane, carbon dioxide, and air, will be determined. ------- The various methods of joining dissimiliar lining materials will be investigated and, if necessary, experimental work will be performed to develop adequate methods for limited combinations. The analysis of membrane liners will be completed for possible use in specifications. The specifications now being followed by manufacturers, suppliers, and installers of various liner materials will be reviewed. An investigation of soil-membrane liner composites will be carried out to determine the effect of a soil cover on the rate of deteri- oration of the membrane liner. ------- SECTION 4 EXPERIMENTAL WORK IMMERSION OF MEMBRANE LINERS IN LEACHATE Assessing liner materials for lining sanitary landfills by exposing to leachate at the bottom of simulated landfills, such as is being done in this project, is time-consuming and expensive. Simpler methods are needed to evaluate a liner material for this application. The results obtained in this project should form a basis for the development of simpler procedures which will correlate with the results obtained and with actual landfill experience. An obvious simplification of the simulated landfill method is to im- merse specimens of various liner materials in the leachate from municipal refuse and determine the changes in properties during the exposure. The availability of leachate from the simultated landfills presents the oppor- tunity for obtaining a direct correlation between these two procedures for use in developing a laboratory evaluation test. The same materials can be tested by the two methods in essentially the same leachate. Membrane liners are amenable to immersion testing but admix materials pose many experimental problems in such types of tests. The study which was undertaken of the effects of immersion in leachate was, therefore, restricted to membrane liners. Our basic plan was to immerse liner specimens of sufficient size to be able to obtain data on volume arid area swell and on the same physical properties as were measured on the primary liners. The leachate from the generators would be used and allowed to flow slowly past the specimens. The liner materials selected would include some of the materials being exposed in the simulated landfills as well as new materials which have subsequently become available either commercially or on a developmental basis. In order to obtain sufficient data with which to make projections of service life, it was planned to immerse three sets of liner specimens and to withdraw them at three time intervals. Originally it was planned to immerse the specimens for six months, 12 months and 18 months, but the times were later changed to eight months, 19 months and 30 months. ------- Design and Construction of the Immersion System We originally planned to attach small cells or bags containing the liner specimens directly to the individual leachate generators and allow the leachate to flow by the specimens as it was continuously being collected. Such a design would maintain the anaerobic condition that existed in the generator where the primary liners were being exposed. However, the leachates being produced were varying in composition from one generator to another which would make comparison between liners difficult. Furthermore, the number of containers would be large and monitoring of the 12 generators with the attached containers posed a variety of problems and additional effort. This design was replaced with one in which blended leachate from the 12 generators slowly flowed through a series of polyethylene tanks in which the membrane specimens could be hung. We felt this arrangement would be acceptable because only small changes in composition of the leachate were observed when it was stored in polyethylene containers at room temperature over a period of one month. Furthermore, this design allowed easy exposure of more specimens, exposures of all specimens to the same leachate, and required considerably less time to construct and monitor. After considering a wide variety of containers for use as immersion cells, we selected heavy-duty high-density polyethylene tanks (Nalgene), 14 x 10 x 10 in. in dimensions, each with a 6-gal capacity. These tanks, which were placed on a 3.5 ft wooden platform, are of heavy-gauge con- struction with flat lids from which the specimens were hung on stainless steel hooks. Inlets and outlets were installed, and the lids with the specimens were welded to the tanks (Figure 1). The flow of the leachate through the tanks was by gravity feed from a drum containing leachate placed above the tanks as shown in Figure 2. Problems were encountered with this arrangement due to plugging of the system by precipitation of solids in the leachate. A Masterflex pump was, therefore, installed that delivered leachate at the rate of 14 ml per minute through the tanks, recirculating the supply of leachate in about 12 days (Figure 3). Exposure Specimens Twenty-eight different membranes of 11 different polymeric materials were selected for immersion testing: ------- COVER DETAIL SPECIMENS ATTACH TO HOOKS CROSS SECTION LEACHATE IN -^ ^- LEACHATE OUT LEACHATE IN LEACHATE OUT 14 SPECIMENS NOTE: PLASTIC WELD SEALS COVER TO CONTAINER POLYETHYLENE TANK Figure 1. Individual polyethylene immersion tank, showing method of holding specimens and the inlet and outlet for the leachatfe. ------- Figure 2. Immersion system set up with gravity feed of leachates through the tanks. Leachate generators are in the rear. ------- DO Figure 3. Immersion system set up with pump and gas relief valves on individual tanks. The pump is in the center of the upper shelf; leachate generators are in the rear. ------- Number of different Type of Material liners immersed Butyl rubber 1 Chlorinated polyethylene (CPE) 3 Chlorosulfonated polyethylene (CSPE) .... 3 Elasticized polyolefin 1 Ethylene propylene rubber 5 Neoprene 4 Polybutylene (PB) 1 Polyester elastomer 1 Polyethylene (PE) 1 Polyvinyl chloride (PVC) 7 PVC and pitch 1 Total 28 Three specimens of each membrane were immersed in the leachate in sets of the 28 so that they could be removed from the system after three exposure periods. The 8 x 10 in. size of the test specimens was sufficient to make all of the tests required. The specimens were hung vertically 0.92 in. apart in the tanks (Figure 1). The tests which were performed on the lining materials before exposure and at three subsequent intervals are: Weight, before and after exposure. Dimensions, before and after exposure. Tensile strength, in machine and transverse direction, ASTM D412. Hardness, ASTM D2240. Tear strength in machine and in transverse direction, ASTM D264, Die C. Puncture resistance, FTM 101B, Method 2065. Volatiles at 105°C, ASTM D297. Specific gravity, ASTM D297. The physical properties of the unexposed lining materials that were immersed are presented in Appendix A. Operation of Immersion System Approximately 48 gallons of leachate obtained by blending the output of the 12 generators, was introduced into the system every 4 weeks and a similar amount of the used leachate was drawn off. The new leachate was the accumulation of the two previous collections of 24 gallons each from the generators. Samples of both the new and used leachate were tested at each addition for: pn, chemical oxygen demand (COD), total solids (TS), total volatile solids (TVS), and total volatile acids (TVA). 13 ------- The differences in the composition of the leachate added and of that removed were small, indicating the air-tight, anaerobic character of the system. During the initial operation of the system, the analytical results (Table 1) were close to the calculated averages of the leachates from the generators (see below, "Monitoring the Leachate Generators"). In later months, however, differences developed between the two that may have been caused by biological contamination of the blended leachate. The pH of the leachate from the generators (Figure 4) is increasing at a regular rate (see below, "Monitoring the Leachate Generators"); however, the pH of the blended leachates in the system became substantially higher in October- November 1977 and has remained high. TABLE 1. ANALYSIS OF LEACHATE USED IN THE IMMERSION SYSTEMa Leachate added Leachate removed Property to system from system PH Chemical oxygen demand, g/1 Total volatile acids, g/1 Total solids, % Total volatile solids, % 5.27 32.6 11.3 1.70 0.94 5.27 29.0 11.3 1.80 1.00 Samples were taken on January 31, 1977. Some gas was generated in the tanks, which necessitated the addition of relief valves to prevent pressure buildup. During the course of the operation there were two leaks in the welds that required repairs. Results of Exposure to Leachate After eight months of immersion, two tanks containing one set of test specimens were removed from the system and the exposed specimens were recovered and tested to assess the effects of exposure to leachate. Retrieval consisted of bypassing the cells to be removed, disconnecting them, flushing them with water, and then cutting open the cells. Exposed liner samples were stored in polyethylene bags to retain moisture until testing could be completed. The results of analyses and measurements of physical properties of the exposed specimens are presented in Appendix B. 14 ------- Ul 7.5 7.0 " 6.5 6.0 5.5 UJ fe i 5.0 4.5 O pH OF LEACHATE ADDED TO SYSTEM pH OF LEACHAT REMOVED FROM SYSTEM 1977 r i i FIRST SET OF IMMERSION SAMPLES REMOVED -1978- 100 20) 300 ELAPSED TIME, DAYS Figure 4. Leachate pH during the Jjwiersion test. 400 500 ------- Table 2, based upon selected data from Appendixes A and B, summarizes the effects of eight months of immersion of the 28 liner materials in leachate, compares the 11 different types of material, and shows the ranges of leachate absorption and the retention of physical properties for each type of material. The materials tested fell into three groups with regard to swelling or leachate absorption during the eight months: 1. Those with the greatest leachate absorption, which included the chlorosulfonated polyethylene and the chlorinated polyethylene liners (13% to 19% and 8% to 10%, respectively). Neoprene and ethylene propylene rubber ranged from low to high absorption (1% to 19% and 1% to 13.5%, respectively). 2. Those with low leachate absorption, which included the polyolefins, plasticized polyolefin, and polybutylene (all with 0.1% absorption), and polyethylene (with 0.6% absorption). 3. Those with relatively low leachate absorption, which included polyvinyl chloride (1% to 3%), polyester (2%), and butyl rubber (1% to 2%). The membrane liner of polyvinyl chloride plus pitch swelled 6%. Changes in physical properties generally followed swelling. Those specimens that swelled little changed relatively little in physical properties. The materials that exhibited significant drops in tensile strength during the exposure period were neoprene, chlorinated polyethylene, and chlorosulfonated polyethylene. They were the materials that swelled the most. The polyolefins showed little loss, as did the polyvinyl chloride liners. In elongation at break, there was a similar effect, except that one of the ethylene propylene rubber materials exhibited a significant loss when tested in the transverse direction. This material appeared to have cured or crystallized during exposure, resulting in a substantial increase in modulus. A general decrease in hardness and modulus of the liners occurred during exposure, but there were some increases, i.e., the ethylene propylene rubber discussed above and some specimens of chlorinated poly- ethylene and chlorosulfonated polyethylene. Overall, the polyolefins and polyvinyl chloride materials changed the least during the immersion period. As groups of materials, the polyvinyl chloride membranes varied the least during this time period and neoprene and ethylene propylene rubber varied the most. 16 ------- TABLE 2. SUMMARY OF THE EFFECTS OF IMMERSION OF POLYMERIC MEMBRANE LINERS IN LEACHATE FOR 8 MONTHS Polymer Butyl rubber Chlorinated polyethylene Chlorosulfonated polyethylene Elasticized polyolefin Ethylene propylene rubber Neoprene Polybutylene Polyester elastomer Polyethylene Polyvinyl chloride Polyvinyl chloride + pitch a No. of liners in test 1 3 3 1 5 4 1 1 1 7 1 Absorption of leachate, % 1-2 8-10 13-19 0.1 1-13.5 1-19 0.1 2.0 0.6 1-3 6.0 % Original value Tensile strength 90-97 80-115 82-124 86-94 90-91 69-100a 96-99 99-115 110-180 91-110 92 for unexposed Elongation 104-106 64-135 97-107 91-92 76-138 82-103a 96-97 101-108 96-181 98-129 109-133 membrane S-200 85-86 84-123 47-113 102-106 98-220 79-102a 99-103 95-110 100-116 76-102 93-108b Change in hardness , points 0 -5 to -1 -20 to -4 0 -1 to +2 -11 to +5 -3 -4 7 -2 to +1 -2 ^ on fabric-reinforced neoprene liner #42 were not included. S-100 - unexposed specimen broke at 150% elongation. ------- As indicated above, there were considerable variations among the speci- mens of a given polymer type, as shown in Table 2 and Appendix B. These variations within a single polymer group point out the importance of other factors in addition to the polymer that determine the properties of a given liner composition. For example, swelling would be greatly affected by crosslinking, percent of crystallinity, and the type and amount of fillers used. Minor amounts of other constituents, such as soaps and occluded salts from the preparation of the polymer can also affect swell. Two additional sets of the same 28 polymeric liner materials remain in the immersion tanks. These will be retrieved and tested after immersion periods of 19 and 30 months. WATER VAPOR PERMEABILITY OF POLYMERIC MEMBRANE LINING MATERIALS The very low permeabilities of polymer membrane liners, compared with those of soils and admix liner materials, have made it difficult to obtain compatible permeability data for all these materials. Polymeric membrane liners are nonporous. Therefore, the rate of transmission of a liquid, such as water, depends upon its solubility in the liner and the rate of diffusion of the molecules of the liquid through the liner. Permeameters normally used for soils are not applicable for measuring the permeability of membranes. Consequently, the polymeric membrane liner industry has been using water vapor transmission as a measure of the permeability of polymeric liners. This type of test was used to determine the permeability of the six polymeric membranes that are being exposed as the primary liners sealed in the bottoms of the leachate generators (2). Test Method The test method used in our initial measurements basically followed ASTM E-96, "Water Vapor Transmission of Materials in Sheet Form," Method BW (5). In this test a small water cup with a membrane specimen cover is inverted to wet the specimen (Figure 5). The cup in the inverted position is placed in a box having controlled temperature, humidity, and air stream, and its loss in weight is observed as a function of time. This test is intended for those applications in which one side is wetted under conditions where the hydraulic head is relatively unimportant and the moisture transfer is governed by capillary and water vapor diffusion forces. The driving force is supplied by the difference in the vapor pressure on the two sides of the membrane. The conditions under which these tests were initially performed were at variance with those specified in the ASTM Test Method E-96, leading to high absolute values of vapor transmission. In particular, the relative humidity on the outside of the cups was significantly less than 50% and the air velocity was substantially higher than that called for in the method. The relative values, however, are valid (Table 3). 18 ------- CUP IN INVERTED POSITION COP TEST SPECIMEN SEALED IN CUP WAX FOR SEALING LINER IN CUP HOT PLATE FOR HEATING WAX MOLD FOR MAKING RING SEAL TEST SPECIMEN Figure 5. E96 water vapor permeability cup and auxiliary equipment. ------- TABLE 3. EFFECTS OF TEST CONDITIONS ON WATER VAPOR PERMEABILITY OF POLYMERIC MEMBRANE LINERS ro o Rate of Water vapor Water vapor water vapor permeance, permeability, transmission, 10~2 g/d-m2-mmHg 10"^ g/d-m2-mmHg-cm g/d-m2 (metric perm) (metric perm-cm) Liner Thickness Test conditions Test conditions Test conditions Polymer Chlorinated polyethylene Chlorosulfonated polyethylene Polyvinyl chloride No. mils cm ASTMa Ref.2D ASTMa Ref.2D ASTMa 12 33.3 0.085 0.264 0.610 2.10 4.60 1.76 6 37.0 0.094 0.422 0.825 4.21 6.20 3.79 17 20.0 0.051 2.97 3.69 24.4 27.7 12.0 Ref . 2" 3.70 5.70 15.0 aResults of tests made under conditions specified in ASTM E96 (data from Table 4). bResults of tests made in low relative humidity and high air flow (data from Ref. 2). ------- To comply with the test conditions of the ASTM method, we constructed a small cabinet (Figure 6), to hold the cups. The cabinet has a built-in controlled air flow and is operated in a constant-temperature and humidity room controlled at 72 - 1°C and 50 - 2% relative humidity. The effect of the change in test conditions on the water vapor transmission values is shown in Table 3. The values for water vapor transmission and permeability are significantly lower when the tests are run under the ASTM conditions, than under the conditions existing in the previous tests, (2). This probably reflects the higher relative humidity and lower air velocity of the ASTM conditions. The driving force for transmission increases with increasing difference in humidity on each side of the membrane. Results The water vapor permeability of 27 membrane liners, including three previously tested, were then determined and the results are presented in Table 4. The polyester liner, which was the thinnest membrane in the series with a thickness of eight mils, had the highest rate of water vapor transmission. However, its water vapor permeability, which corrects for thickness and is a property of the liner polymer, is in the same range as that of polyvinyl chloride compositions, some of which are considerably more permeable. There is a threefold variation from the lowest permeability to the highest in the case of polyvinyl chloride liners. As a group the polyvinyl chloride liners are the most permeable, confirming the results given in the Second Interim Report (2). The most impermeable materials in this test series are elasticized polyolefin or butyl rubber, both of which have less than one- tenth of the water vapor permeability of polyvinyl chloride. There is a considerable spread in the values for butyl rubber (Table 4) indicating compound differences. The other liner materials are intermediate in water vapor permeability, with a possible twofold variation among them. Swelling of polymeric compositions, such as that anticipated for polymeric liners exposed to leachate for long periods, generally increases permeability. Consequently, running the permeability tests for long periods should result in some swelling of the test specimens and higher permeability. Table 5 presents such results for 11 liner specimens. Permeability values obtained from the 35th to the 63rd day are compared with those obtained before the 35th day. In all cases, values determined in the 35th to 63rd day interval are higher than those that were determined in the 7-to 28-day interval. Furthermore, the increases tend to follow the respective tendencies of the liner specimens to swell in water. Additional testing of the effect of swelling on permeability is planned with pre- swollen specimens. 21 ------- to Figure 6. Constant-air-velocity cabinet for holding E96 permeability cups. The cabinet is operated in a constant-humidity room having a temperature of 73 F and a relative humidity of 50%. ------- TABLE 4. WATER VAPOR PERMEABILITY OF POLYMERIC MEMBRANE LINERS, ASTM E-96, METHOD Polymer Butyl rubber Chlorinated poly- ethylene Chlorosulfonated polyethylene Elasticized polyolefin E thyle ne-propyle ne rubber Neoprene Polyester elastomer Polyvinyl chloride Liner No. 22 57 12 38 77 86 3 6b 55 36 8 18 26 41 83 9 42 43 82 75 11 17 19 40 59 88 89 Thickness mils 73.? 33.5 33.3 32.3 31.0 21.0 31.0 37.0 35.0 28.3 67.0 48.5 38.0 20.0 37.0 61.0 20.0 31.5 61.2 8.0 30.0 20.0 21.0 32.5 33.0 20.5 11.0 cm 0.185 0.085 0.085 0.082 0.079 0.053 0.079 0.094 0.089 0.072 0.170 0.123 0.097 0.051 0.094 0.159 0.051 0.080 0.155 0.020 0.076 0.051 0.054 0.083 0.084 0.052 0.028 Test time, days 49 21 28 21 21 28 32 40 42 28 28 28 28 21 28 21 42 28 63 21 28 35 42 42 21 35 35 Rate of water vapor tr ansmis s ion , g/d-m2 0.097 0.020 0 . 264 0.361 0.320 0.643 0.634 0.422 0.438 0.142 0.172 0.314 0.327 0.270 0.190 0.237 0.304 0.448 0.240 10.50 1.85 2.97 2.78 4.17 4.20 2.94 4.42 Water vapor permeance, 10~2 g/d-m2. mmHg (metric perm) 0.75 0.17 2.10 2.90 2.80 5.10 5.00 4.21 3.47 1.20 1.40 2.49 2.80 2.15 1.50 1.90 24.1 3.90 2.00 91.0 16.0 24.0 22.0 33.0 36.0 23.0 35.0 Water vapor permeability, 10" g/d-m -nrnHg-cm (metric perm-cm) 1.39 0.15 1.76 2.35 2.10 2.72 3.97 3.79 3.09 0.85 2.52 3.07 2.72 1.09 1.42 2.89 1.22 3.12 3.11 18.2 12.2 12.0 11.8 27.3 30.2 12.1 9.77 faAverage temperature, 72°F; average relative humidity, 42%. Fabric-reinforced. ------- TABLE 5. EFFECT OF TEST TIME ON WATER VAPOR PERMEABILITY OF MEMBRANES IN E96-BW TEST Polymer Butyl rubber Chlorinated polyethylene Chlorosulfonated polyethylene Elasticized polyolefin Ethylene propylene rubber Neoprene Polyester elastomer Polyvinyl chloride Liner no. 57 77 6° 36 8 26 43 82 75 11 59 Permeability metric perm- sec x 10". 7-28 daysa 0.18 2.63 2.07 1.09 2.87 3.40 3.90 1.61 1.14 15.25 38.21 35-63 days0 0.22 2.87 2.57 1.18 3.11 3.68 5.14 38.5 1.18 17.09 40.98 % Increase 22 9 24 8 8 8 32 139 3 12 7 aTemperature, 72°F; relative humidity, 54%, AP, 9.23. Temperature, 74°F; relative humidity, 55%; AP, 9.65. °Fabric reinforced. BAG TEST FOR ASSESSING MEMBRANE LINER MATERIALS As the permeability of membrane liners to water and to other leachate components under landfill conditions is not necessarily reflected by the water vapor permeability as determined by E-96, other methods of assessing the permeability of liner materials are, therefore, being investigated: 1. Sealing leachate into bags fabricated from the liner membranes and immersing these bags in deionized water. The permeation of dissolved leachate components into the deionized water can be observed through pH and conductivity measurements and changes in weight of the filled bags. 2. Testing liner specimens in a top-pressure permeameter in which air pressure of one or more atmospheres can be placed on a layer of water or leachate covering a liner material. 3. Determining the permeabilities of membrane liners after swelling specimens in water at room temperature and at 70°C to simulate long exposure to leachate. 24 ------- The first of these methods is discussed and results are presented. Initial experiments carried out with various heat-sealable liner materials demonstrated the feasibility of the test procedure. Two series of bags were then fabricated of heat-sealable lining materials. One set was filled with leachate and the second set with 5% sodium chloride. The liner materials in these tests include the following polymers: chlorinated polyethylene, chlorosulfonated polyethylene, elasticized polyolefin, polyester elastomer and polyvinyl chloride (3 different membranes). Figure 7 shows a schematic of the bag assembly and Figure 8 is a photograph of the bags and the necessary testing equipment. The individual bags for the leachate were 20 x 14 cm, which gave an exposable surface of approximately 560 cm2. For the sodium chloride solution the bags were 17 x 12 cm, which yielded an exposable surface of approximately 400 cm2. Each bag was constructed with a neck through which the test fluid is introduced. After the bag is filled, the neck is heat sealed. Leachate, (100 ml), of the composition shown in Table 6, and 305-490 ml of 5% salt solution were added to the respective bags. TABLE 6. CHARACTERISTICS OF LEACHATE IN BAGSa Property Value Total solids, % 2.0 Total volatile solids, % 1.1 Chemical oxygen demand, g/1 35.7 Total volatile acids, g/1 15.2 PH 5.15b Conductivity, Umho 11,500 a Amount of leachate in each bag is 100 ml. Samples were taken from the blend of leachates collected on November 8, 1976. Average value for the leachates taken from the 12 generators. The following tests were performed during the exposure of these bags: 1. The deionized water was tested periodically for pH, conductivity, and for the odor of butyric acid, in the case of the inner bags containing leachate. 25 ------- INNER BAG MEMBRANE UNDER TEST LEACHATE OR NaCI SOLUTION (INSIDE INNER BAG) DEIONIZED WATER OUTER BAG POLYBUTYLENE Figure 7. Schematic of osmosis bag assembly, showing inner bag made of membrane material under test. The inner bag is filled with leachate or 5% salt solution and sealed at the neck. The outer polybutylene bag, which can be easily opened, is filled with deionized water. The water in the outer bag is monitored for pH and conductivity; the inner bag is monitored for weight change. 26 ------- Figure 8. Osmosis bag and auxiliary equipment for monitoring. 27 ------- 2. The bags containing the test fluid were removed periodically from the water and weighed. Results of the tests after extended exposures are given in Tables 7-10. In the case of the bags containing leachate, after 500 days of exposure it was apparent that there was movement through the liner by both the water and the dissolved ingredients of the leachate (Table 7). An increase in electrical conductivity occurred, indicating the permeation of some ions from the leachate into the deionized water. Also, there was an increase in the weight of the bags containing the leachate, indicating permeation of water into the bags containing leachate. In.this series, the elasticized polyolefin yielded the lowest transmission of water and of dissolved components and the chlorinated polyethylene appears to be the most permeable. The order of the liner materials is shown in Table 8 for increasing conductivity of the deionized water and for the increase in the weight of the bags -shown in Table 8. TABLE 8. TESTS OF BAGS CONTAINING LEACHATE - ORDER OF LINERS BY INCREASING BAG WEIGHT AND BY CONDUCTIVITY OF DEIONIZED WATER Order of Conductivity of increase deionized water Weight of bag 1 Elasticized polyolefin (#36) Elasticized polyolefin (#36) 2 Polyvinyl chloride (#59) Polyvinyl chloride (#11) 3 Polyvinyl chloride (#11) Polyvinyl chloride (#59) 4 Polyester elastomer (#75) Polyvinyl chloride (#17) 5 Chlorinated polyethylene (#77) Polyester elastomer (#75) 6 Polyvinyl chloride (#17) Chlorinated polyethylene (#77) Somewhat similar results were obtained when the inner bags were filled with 5% sodium chloride solution (Table 9). Again, the elasticized poly- olefin was the most impermeable of the liners and one of the polyvinyl chloride membranes (#11) was the second most impermeable. The order for the liners in this set is shown in Table 10 for increasing conductivity of the deionized water and increasing weight in the bags. 28 ------- to TABLE 7. TESTS OF MEMBRANE LINER BAGS FILLED WITH LEACHATE - PERMEABILITY OF MEMBRANES TO WATER AND TO IONS DUE TO OSMOSIS Original values Values at 70 days Values at 500 davs Conduc- Weight of Conduc- Weight Conduc- Liner w tivityb, filled bag, tivity*1, increase0, tivitA Polymer no. pH* ymho g pHb umho g pHb pmho Chlorinated polyethylene 77 5.7 5.2 170.91 5.8 29.7 1.68 6.5 124.0 Elasticized polyolefin 36 5.1 4.3 142.63 5.0 9.82 -0.07 4.5 17.8 Polyester elastomer 75 4.0 20.5 112.25 3.5 73.0 0.58 6.4 50.0 Polyvinyl chloride 11 5.8 6.0 166.88 4.4 30.9 0.41 6.0 32.0 Polyvinyl chloride 17 5.0 13.3 138.28 2.9 310.1 0.33 2.8 325.0 Polyvinyl chloride 59 5.7 5.9 170.14 3.8 61.5 0.97 6.3 23.2 Blank " 5'5 1-33 - 5.7 1.75 - 4.3 11.6 Weight increase , g 4.74 0.22 2.95 1.12 1.37 1.21 a ^ ~ bArea of each bag exposed to test fluid is 560 cm. CPH and conductivity of deionized water outside the bags containing leachate. Weight increase of bags containing leachate. ------- CO o TABLE 9. TESTS OF MEMBRANE LINER BAGS FILLED WITH 5% NaCl SOLUTION - PERMEABILITY OF LINERS TO WATER AND TO IONS DUE TO OSMOSIS Polymer Chlorinated polyethylene Chlorosulfonated polyethylene Elasticized polyolefin Polyester elastomer Polyvinyl chloride Polyvinyl chloride Blank Line; no. 77 6 36 75 11 59 Original Conduc- tivity13, ymho 1.92 3.48 1.51 1.62 1.67 1.77 0.63 values Weight of filled bag, g 370.91 391.02 329.50 424.35 479.81 537.80 Values at Conduc - tivityb, ymho 23.3 86.0 9.5 22.9 13.7 19.5 7.8 113 days Weight c xncrease , g 1.01 1.36 -0.02 2.61 0.26 1.07 "" "" Values at Conduc- tivity13, Vimho 31.2 113.0 10.9 30.0 15.3 21.5 6.6 200 days Weight increase0 , g +1.56 +2.20 +0.06 +5.30 +0.69 +1.86 " *Area of bag exposed to test fluid was 480 cm . ""conductivity of deionized water outside the test bags. 'Weight increase of bags. ------- TABLE 10. TEST OF BAGS CONTAINING 5% SALT SOLUTION - ORDER OF LINERS BY INCREASING BAG WEIGHT AND BY CONDUCTIVITY OF DEIONIZED WATER Order of Conductivity of increase deionized water Weight of bag 1 Elasticized polyolefin (#36)a Elasticized polyolefin (#36) 2 Polyvinyl chloride (#11) Polyvinyl chloride (#11) 3 Polyvinyl chloride (#59) Chlorinated polyethylene (#77) 4 Polyester elastomer (#75) Polyvinyl chloride (#59) 5 Chlorinated polyethylene (#77) Chlorosulfonated polyethylene (#6) 6 Chlorosulfonated polyethylene (#6) Polyester elastomer (#75) _^ . ___ . Membrane liner identification number. After the completion of individual tests, the bags will be cut, physical properties of the liner materials will be determined, and the leachate will be analyzed. This may be a good laboratory test for assessing membrane liner materials. It is planned to extend this work to include additional membrane liners, including rubber membranes which must be cemented. A similar series of tests is now underway on various hazardous wastes. WATER ABSORPTION OF MEMBRANE LINER MATERIALS The swelling of a rubber or plastic membrane liner generally results in a reduction of desired physical properties as well as an increase in permeability. Severe swelling over a long period of time could ultimately cause the failure and non-performance of a polymeric liner material. When materials are evaluated for specific liner applications their swelling should be studied under various conditions. During the first year of exposure in the simulated landfills, some of the specimens showed significant absorption of leachate. A concurrent test run in the laboratory of some of the same liner materials in water showed similar absorption, although the order of increasing swell was not the same. These data were presented in the Second Interim Report (2), along with absorption data run at 100°C. Raising the test temperature during immersion accelerated the rate of water absorption. It was hoped that a short-term test of two hours would indicate the swelling characteristics of a liner material, but the results did not correlate with either the room temperature data or with the cell exposure. 31 ------- The temperature used was felt to be too high. Consequently, another series of swell tests was run, in accordance with ASTM D570, at room temperature and at 70°C. The results of swelling up to 100 weeks are shown in Table 11. Generally, the immersion at room temperature and at 70°C resulted in essentially the same order of increasing swelling; the cor- relation was significantly better than immersion at 100°C, as shown in Table 12. TABLE 12. ORDER OF INCREASED SWELLING IN WATER AT ROOM TEMPERATURE AND AT 70°Ca Order of increased swelling At room temperature At 70°C 1 Polyvinyl chloride (#11) 2 Polyester elastomer (#75) 3 Ethylene propylene rubber (#8) 4 Ethylene propylene rubber (#26) 5 Polyvinyl chloride (#59) 6 Elasticized polyolefin (#36) 7 Butyl rubber (#57) 8 Chlorinated polyethylene (#77) 9 Chlorosulfonated polyethylene (#6) Polyester elastomer (#75) Elasticized polyolefin (#36) Ethylene propylene rubber (#26) Ethylene propylene rubber (#8) Polyvinyl chloride (#59) Polyvinyl chloride (#11) Butyl rubber (#57) Chlorinated polyethylene (#77) Neoprene (#82) 10 11 Neoprene (#43) Neoprene (#82) Chlorosulronatea poxyetnyj-ene (#6) Neoprene (#43) ASTM D570. One of the major differences in the results obtained at the two tem- peratures was in one of the polyvinyl chloride liners which at room temperature yielded the lowest swelling, but at 70°C was sixth in swelling. The materials that had the lowest swell were polyvinyl chloride, elasticized polyolefin, and ethylene propylene rubber. Those swelling the most were neoprene, chlorosulfonated polyethylene, and chlorinated polyethylene. These exposures are being continued and will be supplemented by limited physical testing of the highly swollen materials to determine the relation- ship of physical properties to the degree of swelling. 32 ------- TABLE 11. WATER ABSORPTION OF SELECTED MEMBRANE LINER MATERIALS AT ROOM TEMPERATURE AND AT 70 o_a to Co Water absorbed. % At room temperature Polymer Butyl rubber Chlorinated polyethylene Chlorosulfonated poly- ethylene Elasticized polyolefin Ethylene propylene rubber Neoprene Polyester elastomer Polyvinyl chloride Liner No. 57 77 6 36 8 26 43 82 75 11 59 1 week 0.82 1.63 3.44 0.39 0.50 1.20 3.80 2.43 1.07 1.29 1.59 11 weeks 3.22 5.53 6.97 0.52 1.30 1.84 13.62 8.29 1.05 1.10 2.34 44 weeks 4.50 10.2 10.9 0.0 1.56 1.49 37.8 18.5 0.67 0.70 2.43 100 weeks 6.4 12.5 16.3 4.5 2.25 2.56 75.1 32.1 1.31 1.25 2.98 1 day 2 3 5 0 0 0 3 2 1 1 2 .04 .04 .68 .24 .42 .74 .89 .49 .18 .51 .09 by weiaht 1 week 4.62 15.9 22.1 0.36 1.11 1.44 14.1 8.11 1.28 5.59 4.87 At 70°C 11 weeks 17.54 58.4 131.0 0.45 3.55 4.52 107.0 47.4 1.10 12.13 8.25 44 weeks 53.9 140.0 245.6 0.57 10.8 11.20 240.0 191.4 0.72 39.2 24.0 100 weeks 103.2 179.3 370.5 8.7 17.8 17.4 (b) 295.0 0.22 87.4 25. 5C OL ___ ASTM D570-63 specimens 1x2 in. in deionized water. Specimens began to disintegrate between 44th and 69th weeks. Specimens have become hard, indicating loss of plasticizer. ------- The immersion tests described earlier also furnish information for com- parison with these swelling data. In Table 13, for example, liners that have been swollen in both water and leachate are compared. The liner materials immersed in the leachate swelled significantly more in 32 weeks than did the same materials immersed in deionized water for 44 weeks. This difference is probably due to the organic content of the leachate. TABLE 13. COMPARISON OF THE SWELLING OF MEMBRANE LINING MATERIALS IMMERSED IN WATER AND IN LEACHATE Polymer Chlorosulfonated polyethylene Elasticized polyolefin Ethylene propylene rubber Polyester elastomer Polyvinyl chloride Liner no. 6 36 8 75 11 Swelling, In water for 44 weeks 10.9 0 1.6 0.67 0.70 % In leachate for 32 weeks 13.3 0.1 6.0 2.0 2.9 Extended exposures at 70 C were run to determine whether there is a tendency on the part of liner materials to reach a plateau of swelling with respect to time. Chlorinated polyethylene and ethylene propylene rubber appeared to have essentially plateaued. One of the polyvinyl chloride liners appeared to have come to a maximum value; however, it hardened, presumably from loss of plasticizer. The neoprene and chlorosulfonated polyethylene specimens appeared to continue to swell. The elasticized polyolefin absorbed little during the first 400 days; after that, it began to swell. This swelling test of the liners is being continued. Also, one of the three specimens of each of the polyvinyl chloride liners will be analyzed for loss of plasticizer. MONITORING THE LEAChATE GENERATORS In November 1975, after one year of operation. 12 of the 24 original leachate generators - liner exposure cells were disassembled and the exposed liner specimens were recovered and tested (2, 4). Monitoring of the 12 remaining generators has continued: 1. Every two weeks, 2 gal tap water were added to simulate 1 in. rainfall. Over the year, this is equivalent to 26 in. of rain entering the landfill, a condition which exists in the Pacific northwest. 34 ------- 2. Records were made of leachate output, ambient temperature, temperature within two generators, and level of refuse and cover within the generators. 3. The leachate was analyzed approximately once a month for percent total solids, percent volatile solids, total volatile acids, chemical oxygen demand, and pH. 4. The seepage of the leachate through the liner was measured. Collection of Leachate The leachate is collected continuously in bags prepared from polybuty- lene. These bags replaced the polyethylene bags that failed at the heat- sealed seams. A constant head of 1 ft of leachate was maintained by allowing the leachate to pass through an inverted U-tube placed in the out- flow line at 1 ft above the lining. During recent months, gas was generated in the bases and bags causing the bags to inflate. To prevent a buildup of excess pressure and failure of the bags, relief valves were installed, as shown in Figure 9. Since the installation of these valves there has been no leakage of the bags. Leachate Characteristics The leachate has been analyzed on approximately a monthly basis since the cells reached "field capacity" in November 1974. Average analytical results for solids, pH, volatile acids, and chemical oxygen damand are presented in Figures 10 through 13, respectively. During the first year of operation, the characteristics of the leachate remained constant except the volatiles acid content, which increased. Since that time, there has been a reduction in the solids, total volatile acids, and chemical oxygen demand, and a rise in pH. The early leachate contained a relative high concentration of butyric acid, which seems to be essentially absent in the more recent leachate. Consolidation of Refuse During the course of the operation of the generators, considerable consolidation of the shredded refuse has occurred within the generators, as shown in Figure 14. This consolidation has been essentially linear with time, although there are indications that this consolidation is slowing down. At the end of 180 weeks of leachate production, the consolidation averages about 16% for the refuse in the 12 generators. Seepage of Leachate One of the primary design features of the leachate generator - exposure cells is the capability of their functioning as large permeameters. The liner specimens were sealed in the bases of the generators to prevent by- passing of the liners. 35 ------- VENTED TO ATMOSPHERE f 1 FOOT ABOVE LINING MOUNTED IN CELL LEACHATE FROM GENERATOR POLYBUTYLENE COLLECTION BAG Figure 9. Leachate collection bag with water seal and vent to prevent excessive gas pressure build- up in the bag. The seal prevents air from entering the bag and oxidizing the leachate. ------- LJ O O V) to NON-VOLATILE SOLIDS 1976 ELAPSED 1978 TIME Figure 10. Average solids contents of the leachate produced in the generators, November 1974 - May 1978 The data for November 1974 - November 1975 are the averages for the leachate from 24 generators Twelve generators were disassembled in November 1975 and, consequently, the data for December 1975 - May 1978 are the averages for the leachates from the 12 remaining generators ------- w 5.5--| oo 4.5 1976 ELAPSED TIME 1977 1978 Figure 11. Average pH of the leachate produced in the generators, November 1974 - May 1978. The data from November 1974 - November 1975 are the averages for the leachates from 24 generators. The data for December 1975 to May 1978 are the averages for the leachate from 12 generators. ------- |1974| Figure 12. 1975 1976 ELAPSED TIME 1978 Average total volatile acids content (TVA), as acetic acid, of the leachate produced in the gen- erators, November 1974 - May 1978. The data for November 1974 - November 1975 are the averages for the leachates from 24 generators. The data for December 1975 - May 1978 are the averages for the leachates from 12 generators. ------- 60 1977 1978 Figure 13. 1976 | ELAPSED TIME Chemical oxygen demand (COD) of the leachate produced in the generators, November 1974 - May 1975. The data for November 1974 - November 1975 are the averages for the leachates from 24 generators. The date for December 1975 through May 1978 are the averages for the leachates from 12 generators. ------- 0 ELAPSED TIME Figure 14. The average refuse consolidation in the leachate generators, November 1974 - May 1978. The data for November 1974 - November 1975 are averages for the refuse in the 24 generators. The data for December 1975 and later are the averages for the consolidation in 12 generators. ------- A constant head of one ft of leachate is maintained above the liner to supply a driving force for the fluids through the liner specimens. Perme- ability of the liner can, therefore, be determined by collecting the leachate below it. The results of the cumulative collection of the leachate below the liner specimen is reported in Table 14. The seals in two of the generators, #1 and #3, in which polyethylene and butyl rubber are being exposed respectively, appear to have failed. The epoxy resin that was used to make the seal probably disintegrated in much the same fashion as occurred in two of the first 12 generators that were previously dismantled. The mercaptan epoxy resin that was used to achieve rapid set does not have high chemical resistance and is sensitive to off-ratios between the resin and hardener. Although the leachate is being collected from drains below these liners, it is still being ponded on the liners to keep them immersed in leachate. The remaining cells appear to be functioning properly with only three showing seepage; i.e., polyvinyl chloride, soil cement, and soil asphalt. TABLE 14. CUMULATIVE COLLECTION OF LEACHATE BELOW LINERS MOUNTED IN BASES OF GENERATORS3 Generator no. 1 2 3 4 5 6 7 8 9 10 11 12 Liner Material Polyethylene (#21)b Polyvinyl chloride (#17) Butyl rubber (#7) Chlorosulfonated polyethylene (#6) Ethyl ene propylene rubber (#18) Chlorinated polyethylene (#12) Paving asphalt concrete (2 in. thick) Hydraulic asphalt concrete (2 in. thick) Soil cement (4.5 in. thick) Soil asphalt (4 in. thick) "Cat" blown asphalt membrane (0.25 in. thick) Emulsion asphalt on fabric (0.25 in. thick) Amount of leachate collected, kg. (c) 1.27 (c) 0 0 0 0 0 0.23 1.33 0 0 ^From November 21, 1974, to May 31, 1978. Membrane liner identification number. Leachate appears to be by-passing the liners and is being collected from drains below the liners. 42 ------- At the conclusion of the exposure (now planned for June 1979) , it will be possible to determine whether there has been any failure in the liners or if, in fact, the epoxy resin seal disintegrated. RECOVERY AND TESTING OF SAMPLES OP A POLYVINYL CHLORIDE LINER FROM A DEMONSTRATION LANDFILL Information from the field regarding the performance of artificial lining materials on long exposure to sanitary landfill leachate has been very limited. First, such use for these liners, particularly the polymeric membranes, is relatively new, dating from the early 1970's. Second, effective and economic methods of retrieving specimens and repairing linings at the bottoms of landfills have not been developed. A demonstration landfill in Crawford County, Ohio, placed in the spring of 1971, was lined with a polyvinyl chloride liner. The liner from this landfill was relatively accessible as the total fill contained one lift of 8 ft of refuse and was about 12 ft deep, including the cover. This demonstration landfill had been designed to compare conventionally processed solid waste with rough and compacted wastes. The various types of refuse had been placed in essentially waterproof cells lined with plastic membranes. The effect of water content on consolidation and decomposition of the refuse was to be determined. However, all of the cells were flooded with water in a heavy rainfall just before the fill was closed. Thus, the original objectives could not be met and the project was terminated. In view of the relative accessibility of the liner, the landfill was opened in May 1977, after six years, and the membrane liner was recovered. The cells appeared to have retained the water. The condition of -the refuse did not appear to be typical of sanitary landfills. The odor was mild, and the refuse showed little deterioration. The samples of liners recovered from the cells appeared to be in excellent condition with little difference apparent between samples taken from the top of the cell, above the refuse, and those taken from the bottom, below the refuse. The top liner had been under 3 ft of clay cover, and the bottom liner had been under about 2 ft of clay and was on top of pea gravel. Both liners had taken the shape of soil and gravel without breaking. The depressions were as much as 6 in. deep in a 1 ft area in the exposed top liner. These samples were analyzed along with a sample of polyvinyl chloride sheeting that was thought to have been in the same lot as the material used for lining the cells. However, the results, (Table 15) show that the two specimens taken from the fill were very similar and considerably different in composition from the unexposed sample, indicating that it was not a control for the liner. As Table 16 and Appendix B show, the amount of swelling and the decrease in properties of the lining were within the spread of values observed in the leachate immersion test for seven polyvinyl chloride materials. The specimen taken from the bottom was probably not in 43 ------- TABLE 15. ANALYSES OF POLYVINYL CHLORIDE LINER RECOVERED FROM DEMONSTRATION LANDFILL IN CRAWFORD COUNTY, OHIO Property Volatiles (2 h at 105°C) , % Specific gravity (dry basis) Ash (dry basis), ASTM D297, % Extractables, ASTM D3421b, % Pyrolysisc: Polymer and organic content, % Polymer content, % Carbon black, % Ash, % Unexposeda liner (#95) 0.10 1.379 10.26 7.54 80.6 73.1 8.6 10.9 Composition Liner from top of fill (#96) 0.41 1.260 6.14 34.10 87.0 52.9 6.7 6.4 Liner from bottom of fill (#97A) 1.33 1.265 6.01 34.43 89.0 54.6 4.4 6.8 Shelf, indefinite exposure in shop. Modified: 20 h refluxing with mixed solvent of carbon tetrachloride (CC1 ):methyl alcohol (CT^OH), 2:1. f-» Test method: Reference 6. direct contact with the leachate in the fill during the 6 years it was in place. The 2 ft soil layer above the liner was a highly impermeable clay having a permeability coefficient of 1.4 x 10~7 cm/sec. The clay layer and the weak leachate created a situation that was not typical of what might be anticipated for a liner in a fullscale landfill. 44 ------- Ui TABLE 16. PROPERTIES OF POLYVINYL CHLORIDE LINER RECOVERED FROM A DEMONSTRATION LANDFILL IN CRAWFORD COUNTY, OHIO Property Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness (Duro A) , instant Puncture resistance, Ib Elongation, in. Seam strength (shear) , ppi Locus of failure Test method ASTM D412 ASTM D412 ASTM D412 ASTM D412 ASTM D412 ASTM D412 ASTM D624 ASTM D2240 Fed Std 101 -B-2065 ASTM D413 Liner from top of fill (#96) Machine 30 2665 340 66 1290 1830 2245 374 77 41.4 0.66 49.5 SEa Transverse 2600 360 79 1245 1750 2300 370 Liner from bottom of fill (#97A) Machine 28 2550 325 55 1185 1785 2400 343 78 37.3 0.65 45.5 BRKb Transverse __ 2475 350 70 1085 1605 2205 341 __ Break at seam. Break in tab. ------- REFERENCES 1. Haxo, H. E., and R. M. White. First Interim Report: Evaluation of Liner Materials Exposed to Leachate. EPA Contract 68-03-2134, unpublished, 1974. 2. Haxo, H. E., and R. M. White. Second Interim Report: Evaluation of Liner Materials Exposed to Leachate. EPA-600/2-76-255, U. S. Environmental Pro- tection Agency, Cincinnati, Ohio, 1976. NTIS No.: PB259-913. 3. Haxo, H. E. Assessing Synthetic and Admixed Materials for Lining Land- fills. In: Gas and Leachate from Landfills: Formulation, Collection and Treatment. EPA 600/9-76-004, U. S. Environmental Protection Agency, Cincinnati, Ohio, 1976. NTIS No.: PB251-161. 4. Haxo,H.E. Compatibility of Liners with Leachate. In: Management of Gas and Leachate in Landfills, Proceedings of the Third Annual Municipal Solid Waste Research Symposium, EPA-600/9-77-026, U. S. Environmental Protection Agency, Cincinnati, Ohio, 1977. NTIS No.: PB272-595. 5. ASTM E96-66 (1972). Tests for Water Vapor Transmission of Materials in Sheet Form. Parts 18, 20, 35, and 41. American Society for Testing and Materials, Philadelphia, PA, 1977. 6. Wake, W. C. The Analysis of Rubber and Rubber-like Polymers. Wiley In- terscience, New York, N.Y., 2nd Edition, 1968. 46 ------- APPENDIX A. PROPERTIES OF UNEXPOSED POLYMERIC MEMBRANES IN PROJECT Item b Liner No. Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity Ash (dry basis) , % Volatiles, % Exposure tests Direction of test - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse _ - - - - - - Chlorinated 12 31 2460 2080 300 520 199 230 1220 520 1820 840 2460 1200 270 240 85 77 47.0 1.04 1.360 14.40 0.10 P,S,I 38 32 2190 2000 340 505 192 201 1345 565 1640 770 2005 1065 252 213 82 76 47.8 0.86 1.336 11.83 0.24 I polyethylene 77 29 2055 2340 325 480 140 160 1240 560 1540 820 1955 1205 273 239 87 80 43.9 0.94 1.362 12.56 (d) L,N 86 22 1845 1510 355 595 208 235 870 275 1210 405 1575 605 187 178 76 67 20.9 0.91 1.377 17.37 O'.OS I Chlorosulfonated polyethylene 3C 31 1710 1430 580 640 370 380 670 520 850 620 1030 760 290 270 86 83 25.4 1.16 1.433 33.45 0.84 S,I 6C 32 1770 1610 240 225 78 79 990 895 1715 1445 - - 317 287 79 75 34.4 0.57 1.343 3.35 0.29 P,S,I,N 85 33 2345 2055 260 325 167 192 1150 750 2130 1410 - 2020 308 277 83 79 47.8 0.86 1.311 4.02 0.92 I See footnotes at end of table. 47 ------- APPENDIX A (Continued). PROPERTIES OF UNEXPOSED POLYMERIC MEMBRANES IN PROJECT a Item Liner No. Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity Ash (dry basis) , % Volatiles, % Exposure tests Direction of test _ - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - - - - Ethylene propylene rubber 8 62 1635 1550 520 500 14 11 350 320 800 740 1170 1110 206 111 62 58 51.8 1.36 1.173 6.78 0.38 S,I 18 49 1510 1440 420 400 13 9 350 350 760 760 1120 1120 181 181 57 54 39.4 1.44 1.122 5.42 0.50 P,S,I 83° 39 1066 870 20 240 59 51 - 630 - 845 - - 303 276 73 70 33.6 0.61 1.199 0.32 0.31 I 91 37 1790 1865 500 475 10 11 300 375 795 915 1220 1370 196 195 55 52 29.2 1.17 1.160 7.33 0.34 I 41 20 3290 2720 700 650 495 438 950 920 1060 1020 1230 1180 429 417 84 81 25.1 0.96 0.938 0.93 0.16 I Butyl rubber 44 62 1625 1570 415 470 18 18 335 280 750 615 1210 1020 201 221 59 54 39.5 1.17 1.176 4.28 0.46 I See footnotes at end of table. 48 ------- APPENDIX A (Continued). PROPERTIES OF UNEXPOSED POLYMERIC MEMBRANES IN PROJECT a Item Liner No.b Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity Ash (dry basis) , % Volatiles , % Exposure tests Direction of test - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - - - - Neoprene 9 60 2320 2090 340 340 11 13 640 560 1320 1150 2060 1830 220 210 71 66 58.7 1.16 1.500 12.98 0.76 S,I 37 73 2400 2330 265 290 2 3 765 570 1800 1470 - 2400 221 199 69 67 80.4 1.02 1.451 3.31 0.64 I 42° 19 17420 9580 25 25 2 2 - - - - - - 1545 1802 74 73 124.6 0.37 1.302 27.70 0.86 I 90 37 2185 2010 415 415 26 25 565 550 1450 1225 1895 1700 207 196 68 61 44.9 1.01 1.388 4.67 0.37 I See footnotes at end of table. 49 ------- APPENDIX A (Continued). PROPERTIES OF UNEXPOSED POLYMERIC MEMBRANES IN PROJECT a Item Liner No. Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity Ash (dry basis) , % Volatiles, % e Exposure tests Direction of test _ - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse _ - - - - - - Polyvinyl 11 30 2800 2550 350 350 90 103 1355 1205 1980 1740 2585 2255 374 370 85 79 37.4 0.63 1.275 6.20 0.11 S,I,L, N 17 20 2640 2520 270 290 68 77 1260 1130 2080 1850 - - 353 317 81 76 25.8 0.69 1.264 5.81 0.09 P,S, I,L 19 22 2780 2260 330 340 97 105 1150 1060 1890 1590 2620 2170 295 275 80 72 24.0 0.71 1.231 3.65 0.05 S,I 40 33 2935 2640 385 400 62 71 1235 1115 1825 1610 2445 2150 350 316 81 74 43.1 0.72 1.289 8.09 0.21 I chloride 59 33 2505 2365 370 400 45 60 1020 895 1570 1355 2160 1860 306 287 80 71 37.3 0.78 1.280 6.94 0.31 L,N 67 22 3020 2765 385 415 192 207 1250 1110 1820 1585 2430 2135 340 297 81 75 27.8 0.68 1.245 6.70 0.03 I 88 20 3395 2910 325 335 102 101 1870 1600 2610 2190 3230 2770 463 470 85 80 28.6 0.56 1.255 2.80 0.17 I 89 11 3715 3085 315 325 196 205 1845 1530 2715 2195 3520 2880 408 391 87 82 17.0 0.48 1.308 5.67 0.03 I See footnotes at end of table. 50 ------- APPENDIX A (Continued). PROPERTIES OF UNEXPOSED POLYMERIC MEMBRANES IN PROJECT a Item Liner No. Thickness, mils Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity Ash (dry basis) , % Vola tiles, % Exposure tests6 Direction of test - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - Poly- ethylene 21 11 1700 2590 320 690 177 667 1270 1030 1470 1050 1680 1120 415 360 97 97 13.9 0.76 PVC + pitch 52 80 1185 1005 150 175 36 18 1175 860 - - - - 292 208 75 69 62.3 0.49 0.931 1.294 - - - 0.00 0.36 P,S,I, C,G 9.46 0.39 I a ~~ Tests performed were tensile, elongation, modulus and tear strength, ASTM D624; puncture , bASTMD297; vola tiles (weight loss in cContractor ' s liner number ^Fabric-reinf orced . . FM 101B, No. 2 h at 105°C) 2065; . Elasticized polyolefin 36 23 2645 2540 675 650 460 430 880 865 975 960 1145 1150 388 369 90 87 26.3 0.97 0.938 0.90 0.15 I,L,N set, ASTM D412; Polyester elastomer 75 7 6770 6765 560 590 340 370 2715 2455 2880 2585 3610 3315 911 782 93 93 29.9 1.30 1.236 0.38 0.26 I,L,N Duro A, ASTM specific gravity, ASTM D297 Poly- butylene 98 8 5625 5580 390 375 346 331 2330 2360 3035 3200 4405 4610 355 380 94 93.7 13.9 0.66 0.915 0.08 0.12 I,C D2240; ; ash , C, leachate collection bags; G, used as liner of all generators; I, in immersion test; L, leachate osmosis bag; N, NaCl osmosis bag,- P, primary test specimens; S, secondary test (specimens buried in sand). 51 ------- APPENDIX B. PROPERTIES OF MEMBRANE LINER MATERIALS AFTER 8 MONTHS IN LEACHATE FROM SIMULATED MUNICIPAL SANITARY LANDFILLS. Item b Liner No. Thickness, mils Leachate absorption, % Increase in area, % Volatiles, % Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance, Ib Elongation, in. Specific gravity, dried Ash (dry basis) , % Direction of test - - - - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - - Chlorinated polyethylene 12 36.0 9.5 3.3 7.9 2190 1660 340 460 195 195 1115 480 1525 735 1960 1065 210 200 81 72 50.7 1.00 1.354 14.52 38 36.0 10.2 3.0 8.3 1940 1860 340 480 185 165 1170 455 1465 680 1825 1025 185 170 82 75 50.1 0.99 1.335 12.06 86 23.0 8.5 3.0 7.5 1850 1740 480 380 130 140 760 320 1080 500 1460 800 150 145 74 66 27.1 1.06 1.389 18.08 Chlorosulfonated polyethylene 3° 34.0 19.2 7.0 18.6 1790 1700 580 620 250 265 365 250 500 290 665 375 170 160 67 63 38.5 1.86 1.393 33.88 6C 33.5 13.3 4.6 1.21 2190 1920 230 240 75 75 940 775 1930 1620 - - 250 210 74 71 48.7 0.76 1.325 2.10 85 35.0 14.4 8.8 12.6 1980 1680 250 320 60 90 875 485 1690 1030 - 1600 220 205 77 73 54.5 0.96 1.294 2.63 See footnotes at end of table. 52 ------- APPENDIX B (Continued). PROPERTIES OF MEMBRANE LINER MATERIALS AFTER 8 MONTHS IN LEACHATE FROM SIMULATED MUNICIPAL SANITARY LANDFILLS. a Item Liner No. Thickness, mils Leachate absorption, % Increase in area, % Vo la tiles, % Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec. reading Puncture resistance', Ib Elongation, in. Specific gravity, dried Ash (dry basis) r % Direction of test - - - - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - - Ethylene propylene rubber 8 66.0 6.0 3.6 2.9 1700 1660 480 510 18 18 415 355 925 820 1305 1200 195 195 64 60 55.1 1.26 1.168 6.35 18 50.0 8.4 4.8 6.0 1360 1460 350 380 9 9 385 360 865 815 1235 1195 125 135 56 53 43.1 1.18 1.113 5.36 83C 36.0 2.8 1.2 3.0 990 920 240 330 50 75 930 665 960 845 - 890 285 280 74 70 27.8 0.51 1.194 0.30 91 36.0 20.9 13.5 12.7 3410 2380 460 360 20 15 730 330 1750 1355 2565 2085 160 165 58 54 27.5 1.12 1.110 6.38 41 19.5 0.5 -0.1 0.3 3080 2480 700 640 485 435 940 930 1070 1000 1225 1140 375 345 85 82 25.2 0.84 0.935 0.98 Butyl rubber 44 67.5 1.8 0.3 1.4 1470 1520 440 490 20 25 295 240 635 540 1055 910 185 195 59 54 37.9 1.13 1.172 4.29 See footnotes at end of table. 53 ------- APPENDIX B (Continued). PROPERTIES OF MEMBRANE LINER MATERIALS AFTER 8 MONTHS IN LEACHATE FROM SIMULATED MUNICIPAL SANITARY LANDFILLS a Item b Liner No. Thickness, mils Leachate absorption, % Increase in area, % Vo la tiles, % Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec . reading Puncture resistance, Ib. Elongation, in. Specific gravity, dried Ash (dry basis) , % Direction of test - - - - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse _ - - - - Neoprene 9 70.5 19.3 14.4 9.0 1720 1450 300 280 9 8 400 310 1060 890 1690 1470 105 95 59 55 63.9 1.21 1.436 10.58 37 72.5 1.2 0.4 2.1 2380 2340 260 300 3 4 770 580 1765 1500 - 2335 215 220 74 72 90.6 1.11 1.459 5.33 42C 20.5 13.2 0.8 13.3 13510 2800 20 50 1 5 - - - - - - 1245 1285 73 71 82.5 0.35 1.275 26.31 90 37.5 7.1 4.5 7.2 2130 1890 400 390 25 25 310 405 1380 1110 1890 1625 170 155 68 60 49.6 1.05 1.388 4.51 See footnotes at end of table. 54 ------- APPENDIX B (Continued). PROPERTIES OF MEMBRANE LINER MATERIALS AFTER 8 MONTHS IN LEACHATE FROM SIMULATED MUNICIPAL SANITARY LANDFILLS. Item3 Liner No. Thickness, mils Leachate absorption, % Increase in area, % Volatiles, % Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec . reading Puncture resistance, Ib Elongation, in. Specific gravity, dried Ash (dry basis) , % Direction of test - - - - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse - - - - - Polyvinyl chloride 11 31.0 2.9 2.4 2.4 2940 2700 360 380 95 100 1330 1255 1915 1770 2505 2345 360 350 85 80 43.6 0.69 1.277 6.45 17 21.5 2.3 1.9 2.3 2560 2320 340 350 60 65 1150 990 1695 1440 2335 2000 300 305 79 74 32.5 0.78 1.268 5.39 19 21.5 1.6 1.9 0.9 2720 2490 380 440 80 105 1145 970 1680 1410 2170 1865 290 265 77 72 24.8 0.64 1.231 3.64 40 32.5 1.2 1.4 1.4 2670 2430 390 390 65 75 1105 980 1650 1470 2200 1955 315 275 82 75 45.5 0.80 1.287 6.63 67 22.0 1.6 0.4 1.4 2850 2660 380 440 85 110 1125 1010 1685 1460 2280 2000 285 285 80 74 29.8 0.73 1.246 5.39 88 20.0 1.0 0.5 2.4 3220 2660 340 360 90 100 1460 1140 2130 1665 2840 2275 345 330 84 79 28.7 0.60 1.251 2.81 89 11.0 2.5 1.1 2.3 3560 3160 310 350 90 110 1710 1455 2570 2165 3420 2870 340 320 87 83 20.1 0.70 1.288 5.59 See footnotes at end of table. 55 ------- APPENDIX B (Continued). PROPERTIES OF MEMBRANE LINER MATERIALS AFTER 8 MONTHS IN LEACHATE FROM SIMULATED MUNICIPAL SANITARY LANDFILLS. Itema b Liner No. Thickness, mils Leachate absorption, % Increase in area, % Volatiles, % Tensile strength, psi Elongation at break, % Set at break, % S-100, psi S-200, psi S-300, psi Tear strength, ppi Hardness, Duro A: Instant reading 10-sec . reading Puncture resistance, Ib Elongation, in. Specific gravity, dried Ash (dry basis) , % Direction of test - - - - - Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse Machine Transverse _ - - - Poly- ethylene 21 12.5 0.6 -0.2 0.0 3090 2880 580 660 455 520 1370 1175 1465 1220 1685 1255 405 360 90 90 15.9 0.99 0.928 0.03 PVC + pitch 52 83.5 5.8 4.0 6.1 1090 920 200 190 40 15 990 745 1090 930 - - 225 175 73 67 53.6 0.51 1.290 9.65 Elasticized polyolefin 36 23.0 0.1 0.6 0.4 2480 2180 620 590 430 385 940 895 1030 975 1195 1130 390 380 89 87 28.5 1.02 0.938 0.93 Polyester elastomer 75 6.0 2.0 1.3 1.4 6720 7760 580 640 360 345 2455 2665 2745 2835 3010 3665 740 625 89 89 19.6 1.11 1.232 0.33 Poly- butylene 98 8 0.1 0.4 -0.2 5420 5500 380 360 230 210 2395 2420 3015 3305 4375 4735 410 400 92 91 20.2 0.74 0.904 0.01 Tests performed were tensile, elongation, modulus and set, ASTM D412; Duro A, ASTM D2240; tear strength, ASTM D624; puncture, FM 101B, No. 2065; specific gravity, ASTM D297; ash, ASTM D297; volatiles (loss to constant weight at room temperature, plus loss in weight in b2 h at 1Q5°C). Contractor's liner number. Fabric reinforced. 56 ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/2-79-038 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE LINER MATERIALS EXPOSED TO MUNICIPAL SOLID WASTE LEACHATE Third Interim Report 5. REPORT DATE July 1979 (Issuing Date) 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Henry E. Haxo, Jr., Robert S. Haxo, Thomas F. Kellogg. 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Matrecon, Inc. P. 0. Box 24075 Oakland, CA 94623 10. PROGRAM ELEMENT NO. 1DC818, SOS 1, Task 20 11. CONTRACT/GRANT NO. 68-03-2134 12. SPONSORING AGENCY NAME AND ADDRESS Municipal Environmental Research LaboratoryGin, OH Office of Research and Development U.S. Environmental Protection Agency Cincinnati, Ohio 45268 13. TYPE OF REPORT AND PERIOD COVERED Interim 1/1/76 to 5/31/78 14. SPONSORING AGENCY CODE EPA/600/14 15. SUPPLEMENTARY NOTES See also "Evaluation of Liner Materials Exposed to Leachate", EPA 600/2-76-255 September 1976. NTIS PB-259913 Project Officer: Robert Landreth (513)684-7871 ABSTRACT This report is the third interim report of a project that aims to assess the effects upon various liner materials of extended contact with leachate from simulated sanitary landfills. In this part of the study, the primary exposure tests of liner specimens at the bottom of simulated landfills were supplemented by immersion of 28 different polymeric materials in sanitary landfill leachate. Immersed membranes were tested for changes in physical properties, permeability, and water absorption. The results of the immersion tests generally confirm the earlier results for membrane liner materials exposed for one year in simulated landfills. Also reported are results of the water vapor permeability testing of 28 membrane liners, the water absorption of a series of membranes at room temperature and at 70°C, and the retrieval and testing of samples of a 6-year old membrane liner from a demon-' stration landfill. The monitoring of the simulated landfills during 180 months of operation is described and the analyses of the leachates produced during the period of operation are summarized. A simple bag test for assessing permeability and physical properties of membrane liners for landfills is described and test results are presented. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS Inings, Leaching, Refuse Disposal, Pollution, Decomposition Reactions, lastics b.lDENTIFIERS/OPEN ENDED TERMS Solid Waste Management c. COSATI Field/Group 13B DISTRIBUTION STATEMENT RELEASE TO PUBLIC 19. SECURITY CLASS (ThisReport) UNCLASSIFIED 21. NO. OF PAGES 67 20. SECURITY CLASS (Thispage) UNCLASSIFIED 22. PRICE EPA Form 2220-1 (Rev. 4-77) 57 4 U.S. GOVERNMENT PRINTING OFFICE: 1979-657-060/5339 ------- |