TVA
EPA
Tennessee
Valley
Authority
Energy Demonstrations and
Technology
rhattanooga, TN 37401
EDT-110
United States
Environmental Protection
Agency
Industrial Environmental Research
Laboratory
Research Triangle Park NC 27711
EPA-600/7-80-067
March 1980
                      of Coal Ash
                      in Water:
          Trace Metal Leaching
          and Ash Settling

          Interagency
          Energy/Environment
          R&D  Program  Report

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                 RESEARCH REPORTING SERIES


Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
gories were established to facilitate further development and application of en-
vironmental technology. Elimination  of  traditional  grouping was consciously
planned to foster technology transfer and a maximum interface in related fields.
The nine series are:

    1. Environmental Health Effects Research

    2. Environmental Protection Technology

    3. Ecological Research

    4. Environmental Monitoring

    5. Socioeconomic Environmental Studies

    6. Scientific and Technical Assessment Reports  (STAR)

    7. Interagency Energy-Environment Research and Development

    8. "Special" Reports

    9. Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND  DEVELOPMENT series. Reports in this series  result from the
effort funded  under  the 17-agency Federal Energy/Environment Research and
Development Program. These  studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their health and ecological
effects;  assessments of, and  development of, control technologies for energy
systems; and integrated assessments of a wide range of energy-related environ-
mental issues.
                        EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for publication. Approval does not signify that the contents necessarily reflect
the views and policies of the Government, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                            EPA-600/7-80-067

                                    March 1980
Behavior of  Coal Ash
  Particles in Water:
Trace Metal  Leaching
    and Ash Settling
                 by

     T.-Y.J. Chu, B.R. Kim, and R.J. Ruane

          TVA Project Director
            Hollis B. Flora II
        Tennessee Valley Authority
       1140 Chestnut Street, Tower II
       Chattanooga, Tennessee 34701
    EPA Interagency Agreement No. D5-E721
       Program Element No. INE624A
    EPA Project Officer: Michael C. Osborne
   Industrial Environmental Research Laboratory
Office of Environmental Engineering and Technology
      Research Triangle Park, NC 27711
              Prepared for

  U.S. ENVIRONMENTAL PROTECTION AGENCY
      Office of Research and Development
          Washington, DC 20460
      U.S. Em\mnmm^ Protection Agency
      Regies V, Library
      230 South Dearborn Street
      Chicago, Illinois  60604

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                            DISCLAIMER
     This report was prepared by the Tennessee Valley Authority
and has been reviewed by the Office of Energy, Minerals,  and
Industry, United States Environmental Protection Agency,  and
approved for publication.  Approval does not signify that the
contents necessarily reflect the views and policies of the
Tennessee Valley Authority or the United States Environmental
Protection Agency, nor does mention of trade names or commercial
products constitute endorsement or recommendation for use.
                                ill

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                             ABSTRACT


     At a TVA 1000-MW coal-fired power plant, approximately 700 tons
 (635,040 kg) of ash residues (fly and bottom ashes) produced by burn-
 ing coal must be disposed of daily.  The chief determinants of amount
 of ash produced are the type of coal burned, ash content of the coal,
 and method of firing (type of boiler).  Dry or wet handling and dis-
 posal are employed, depending on the availability of water, proximity
 of the disposal site, environmental regulations, and cost.  The exist-
 ing prevalent method for ash disposal is by wet sluicing to ash ponds
 near the power plants.  The average size of TVA ash ponds is about 180
 acres--17 percent of the total area of the plant sites.  This report
 addresses six major areas of concern in wet ash disposal, namely the
 (1) characteristics of ashes and ash pond effluents, (2) effects of
 ash and raw water characteristics on the pH of ash pond water, (3)
 methods for pH adjustment of ash pond effluents, (4) settling
 characteristics of both fly ash and bottom ash, (5) leaching of
 minerals from ashes, and (6) relationship of trace metals to pH and
 concentration of suspended solids in ash pond effluents.

     The chemical characteristics of ash pond effluents are affected by
 the ash material and the quantity and quality of water for slucing.  TVA
 ash pond effluents vary from a pH of 3 to 12.  The acidity and alkalinity
 depend on the content of sulfur oxides and alkaline metal oxides in the
 ash and on the buffering capacity of water used for sluicing.   Methods
 for adjusting the pH of ash pond effluents may include (1) controlling
 the ash-to-water ratio for ash sluicing, (2) combining effluents with
 other wastewaters within power plants, or (3) adding chemicals.   Because
 of high ash concentration during sluicing, 90 percent of fly ash par-
 ticles follow hindered-zone settling behavior and settle faster than
 those remaining ash particles,  which follow discrete settling behavior.
 Mathematical equations were developed to delineate the ash settling
 behavior and to estimate the residual suspended solids concentration
 in the effluent of a sedimentation basin or settling pond.

     Mathematical analyses indicated the leaching of trace metals from
 ash depends on the concentration of each trace metal in the ash matrix,
 its chemical bonding in the ash, and particle size of ash.  Laboratory
 results showed that pH also influenced the leaching concentrations of
 trace metals.  A delineation of potential trace metal pollution result-
 ing from ash disposal under various ash-to-water contacting ratios was
provided by laboratory studies.   Trace metals in 14 ash pond effluents
were monitored quarterly.   Several trace metals were found to occur in
potentially toxic quantities and some trace metals were present in both
dissolved and suspended forms.   Adjustment of effluent pH between 6 and
 9 and reduction of suspended solids concentrations to 30 mg/1 reduced
 the total concentrations of many trace metals such as chromium,  copper,
 lead,  and zinc.   However,  these measures did not appreciably reduce the
 total concentrations of arsenic, boron,  cadmium, iron,  manganese, and
 selenium.   Iron was found mostly in suspended form.
                               IV

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                             CONTENTS
Abstract 	
Figures  	   v
Tables	    ,x
Acknowledgment	•	Xli

     1.   Introduction	     1
     2.   Conclusions and Recommendations  	     5
     3.   Literature Review  	     9
     4.   pH of Ash Sluice Water	    15
               Effect of ash characteristics	    15
               Effect of buffering capacity of sluicing
                 makeup water  	    18
               Effect of ash-to-water ratio during  sluicing 	    18
     5.   pH Adjustment of Ash Sluice Water	    22
               Neutralization of acidic ash pond effluents 	    22
               Neutralization of alkaline ash pond effluents 	    22
                    Strong acid treatment	    28
                    Carbonation	    28
                    Combining streams  	    29
     6.   Ash Settling	    34
               Particle size distribution of ashes used
                 for settling tests	    34
               Ash settling character  	    37
     7.   Characteristics of Ashes	    57
     8.   Leaching of Minerals from Ashes	    62
     9.   Effect of pH and Suspended  Solids on Trace
            Metal Concentrations  in Ash Pond Effluents	    84
               Study 1—Reducing  suspended solids concentration to
                        30 mg/1 and then adjusting pH to 6 and 9  ...    86
               Study 2—Spiking trace metals into composite
                        alkaline  ash  pond effluent and  adjusting
                        pH to 9 and 7	    95
               Study 3—Adjusting acidic ash pond effluent
                        using lime and investigating suspended
                        trace metals  settling	   95
               Study 4—Investigation of dissolved and
                        suspended trace metals  in TVA ash pond
                        discharges	   95
               Summary	   99
                    Arsenic	   99
                    Boron	100
                    Cadmium	' •   1°°
                    Chromium	101
                    Copper	101
                    Iron	101
                    Lead	101
                    Manganese	102
                    Selenium	102
                    Zinc	102

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                             CONTENTS
                            (Continued)
References
Appendices
     A.   Effects of initial concentrations of suspended
            solids on settling of ashes	
     B.   Results of investigation of mineral leaching
            rate of fly ashes	     140
     C.   pH and conductivity of ash transport water
            versus mixing time for various ash
            concentrations 	  149
     D.   Percentage of trace element concentrations
            in ash pond effluents equal to or greater
            than various given concentrations  	  154
     E.   Water quality criteria for domestic water supplies 	  170
     F.   Analytical procedures  	  172
                              vi

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                          LIST OF FIGURES


Number                                                                 Pa8e

   1    Range and average of ash content in U.S.  coals .......      13

   2    Relationship between the equilibrium (pH of ash/water
          mixture and the mole ratio of CaO plus MgO to S03
          contained in dry fly ashes .  ............  ...      17

   3    Relationship between pH and concentration ratios
          of calcium to sulfate in effluents from combined
          ash ponds  .......... ..............      19
   4    Seasonal variation of water quality parameters in
          an ash pond effluent ...................     20

   5    Relationship between equilibrium pH and the
          concentration of ash in the sluice water .........     21

   6    Titration curves of acidic ash pond effluents
          from TVA steam plants  ..................     23

   7    Titration curves of alkaline ash pond effluents
          from TVA steam plants  . . ................     24

   8    Neutralization of acidic ash sluice water with
          base (ash-water contacted for 1 h and not
          separated before neutralization) .............     25

   9    Neutralization of alkaline ash sluice water with
          acid (ash-water contacted for 1 h and not
          separated before neutralization) .............     27

  10    Neutralization of an alkaline ash pond effluent
          with liquid carbon dioxide ....... .  ..... ...     30

  11    Neutralization of alkaline ash pond effluents
          with once-through cooling water  .............     32

  12    Particle size distribution curves of fly ashes
          used for settling test ..................     36

  13    Quiescent settling column with sampling ports  .......     39

  14    Suspended solids concentration vs. settling
          time (electrostatic precipitator fly ash
          from plant J; initial suspended solids
          concentration C  = 48,000 mg/1)  ...  ..........     4°
                               vii

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                           LIST OF FIGURES
                             (continued)


Number                                                                 Page

  15      Suspended solids concentration vs. the reciprocal
            of settling velocity (electrostatic precipitator
            fly ash from plant J; initial suspended solids
            concentration (C  = 48,000 mg/1)	       41
                            o
  16      Suspended solids concentration vs.  t - kz
            (electrostatic precipitator fly ash from
            plant J; initial suspended solids concen-
            tration C  = 48,000 mg/1)	        43

  17      Suspended solids concentration vs.  the reciprocal
            of settling velocity (electrostatic precipitator
            fly ash from plant J;  initial suspended solids
            concentration C  = 30,000 mg/1)  	        46

  18      Suspended solids concentration vs.  t - kz
            (electrostatic precipitator fly ash from
            plant J; initial suspended solids concen-
            tration CQ = 30,000 mg/1)	        47

  19      Suspended solids concentration vs.  the reciprocal
            of settling velocity (electrostatic precipitator
            fly ash from plant J;  initial suspended solids
            concentration C  = 8900 mg/1)	        48

  20      Suspended solids concentration vs.  t - kz (electro-
            static precipitator fly ash from  plant J; initial
            suspended solids concentration C   = 8900 mg/1) ....        49

  21      Velocity of the hindered settling zone vs.  the
            initial suspended solids concentration of ash
            settling	        52

  22      Suspended solids concentration vs.  the reciprocal
            of settling velocity (river water from the South
            Chickamauga Creek;  initial suspended solids
            concentration C  = 140 mg/1)	        53

  23      Suspended solids concentration vs.  t - kz (river
            water from South Chickamauga  Creek;  initial
            suspended solids concentration C   = 140 mg/1)   ....        55
                              viii

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                          LIST OF FIGURES
                            (Continued)


Number                                                                page
                                           >
  24    pH and mineral leaching rate of 3 percent
          electrostatic precipitator fly ash from
          plant A	*	    65

  25    pH and mineral leaching rate of 3 percent
          electrostatic precipitator fly ash from
          plant E	    66

  26    pH of ash transport water vs. mixing time
          for various ash concentrations (electro-
          static precipitator fly ash from plant A)	    68

  27    Conductivity of ash transport water vs.
          mixing time for various ash concentrations
          (electostatic precipitator fly ash from
          plant A)	    69

  28    pH and leaching of principal constituents
          from an alkaline fly ash sample from
          plant E	    73

  29    Leaching of trace metals from an alkaline
          fly ash sample from plant E	    74

  30    pH and leaching of principal constituents
          from a neutral fly ash sample from Plant J	    75

  31    Leaching of trace metals from a neutral
          fly ash sample from plant J	    76

  32    pH and leaching of principal constituents
          from an acidic fly ash sample from plant A	    77

  33    Leaching of trace metals from an acidic  fly
          ash sample from plant A	•    78

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                          LIST OF TABLES


Number

   1    Chemical Effluent Guidelines and Standards,
          Steam-Electric Power Generating Plants 	      2

   2    Classification of Common Minerals Found in
          Coal	,	     iQ

   3    Trace Inorganic Elements in Coal 	     11

   4    Average Content (%)  of Trace Metals  in Coals  	     12

   5    Relationships Between Plant Operation Condi-
          tions and pH Values of Ash Pond Effluents
          at TVA Coal-Fired  Power Plants 	     16

   6    Basicity and Cost Comparisons of Various
          Alkaline Agents  	     26

   7    Fly Ash Particle Size Analysis	     35

   8    Size Distribution of Bottom Ash from Plant J	     38

   9    Values of Constants  for Settling Curves   	     50

  10    Chemical Composition of Fly Ashes from TVA
          Steam Plants	     58

  11    Percentage of Cenospheres in Fly Ashes	     59

  12    Chemical Composition of Cenospheres   .  .	     61

  13    Chemical Composition of Dry Fly Ashes
          Used for Leaching  Study	     72

  14    Characteristics  of Once-Through Ash
          Pond Discharges	     80

  15     Average Concentrations  (mg/1)  of Dissolved and
          Suspended Chemical Species  in Intake Water,
          Ash Sluice Water,  and Ash Pond Effluent	     85

  16     Concentrations of Dissolved and Suspended
          Trace Metals in Tennessee River Water   	     87

  17     Effect of pH Adjustment on  Trace Metal Con-
          centrations in Electrostatic Precipitator
          Ash Transport  Water of Plant A	     88
                              x

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                          LIST OF TABLES
                            (Continued)
Number
  18    Effect of pH Adjustment on Trace Metal Con-
          centrations in Electrostatic Precipitator
          Ash Transport Water of Plant E	     89

  19    Effect of pH Adjustment on Trace Metal, Con-
          centrations in Ash Transport Water of Plant H	     90

  20    Effect of pH Adjustment on Trace Metal Con-
          centrations in Ash Transport Water of Plant J	     91

  21    Effect of pH Adjustment on Trace Metal Con-
          centrations in Ash Transport Water of Plant K	     92

  22    Effect of pH Adjustment on Trace Metal Con-
          centrations in Ash Transport Water of Plant L	     93

  23    Composition of Dissolved and Undissolved Trace
          Metals in Alkaline Combined Ash Pond Effluents 	     96

  24    Effect of pH Adjustment Using Lime on Suspended
          and Dissolved Solids and Trace Metals in Acid
          Fly Ash Pond Effluents from Plant A	     97

  25    Trace Element Concentrations (mg/1) of Dissolved
          and Suspended Fractions in Ash Pond Effluents
          from Plants A Through L	     98
                               xi

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                          ACKNOWLEDGMENT

     This study was initiated by TVA as part of the project entitled
"Characterization of Effluents from Coal-Fired Utility Boilers" and is
supported under Federal Interagency Agreement No.  EPA-IAG-D5-E721-BB
between TVA and EPA for energyrelated environmental research.   Thanks
are extended to the EPA Project Officer, Michael C. Osborne, and the
TVA Project Director, Hollis B. Flora II.  Appreciation is also extended
to Kenneth L. Ogle, Jerry D. Pierce, and James M.  Wyatt for their
assistance in the project.
                               xii

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                             SECTION 1

                           INTRODUCTION
     Coal ashes resulting from burning coal in steam electric utility
boilers consist of fly ash, bottom ash, and slag.  Fly ash is a powdery
residue that is normally collected from the stack gas by mechanical
collectors and/or electrostatic precipitators.  Bottom ash, which is
darker than fly ash, is collected in the bottom of the furnace section.
Slag is molten bottom ash, which turns black when quenched with water
in the wet-bottom boiler combustion process.

     The major factors affecting the amount of ash materials collected
are the type of fossil-fuel used, ash content of the fuel, and methods
of firing.1*3  In general, 700 tons (635,040 kg) of ashes can be pro-
duced daily at a Tennessee Valley Authority (TVA) 1000-megawatt (MW)
power plant burning coal from the Appalachian and midwestern regions.
These ashes must be disposed of daily.  In 1975, about 60 million tons
(5.4 x 1010 kg) of ashes were generated by U.S. electric utilities; only
about 16.3 percent of the total amounts of ash produced were used.4  The
current national emphasis on using coal to produce energy, coupled with
the expanded use of lignite and western coal, has caused the continuing
rise in ash production.  Therefore, the problems associated with the
disposal of coal ashes will continue.

     In October 1974, the U.S. Environmental Protection Agency (EPA)
established effluent guidelines to limit the discharge of pollutants
from existing and new point sources within the steam-electric power
generating category (Table 1).  The limits set for oil and grease,
polychlorinated biphenyls, pH, and suspended solids for wet and dry
ash disposal are shown in Table 1.  In June 1976, EPA launched a mas-
sive program aimed at controlling 129 priority pollutants discharged
by 21 major industrial categories, including the steam-electric power
generating industry.  The proposed regulations will be published in 1980.
In addition to the Federal effluent guidelines, each state may also have
its own water quality and effluent standards for discharges into public
waters.  The various states may establish discharge limitations more
stringent than those established by the EPA under the National Pollution
Discharge Elimination System  (NPDES) permit issuing program.

     Ash disposal siting and  operation are major items of consideration
during licensing procedures for new coal-flirfed power plants.  At exist-
ing plants, many utilities are being directed either to adopt corrective
procedures to relieve adverse public opinion, or to simply meet the
stricter regulations adopted  or proposed by Federal and State agencies.
Nevertheless, economic consideration, in addition to the environmental
                                    -1-

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                                  TABLE  1.
                                            CHEMICAL EFFLUENT GUIBELHSES  AND STAKMEDS,
                                              STEAM-ELECTBIC  POWER GENERATING PLANTS
BPCTCA
July 1, 1977
All discharges
pH (except once-through cooling)
Polychlorinated biphenyls


Bottom ash transport water
Total suspended solids
Oil and grease
Fly ash transport water
Total suspended solids
Oil and grease
Low-volume sources
Total suspended solids
Oil and grease
Metal cleaning wastes
and boiler blowdown
Total suspended solids
Oil and grease
Total iron
Total copper
Cooling tower blowdown
Zinc
Chromium
Phosphorus
Other corrosion inhibitors
Free available chlorine
6.0-9
0
Average
daily

30
15

30
15

30
15


30
15
1.0
1.0

-
-
-
0.2
.0
Daily
maximum

100
20

100
20

100
20


100
20
1.0
1.0

-
-
-
0.5
BATEA
July 1, 1983
6.0-9.0
0
Average
daily

30-M2.5
15 T 12.5

30
15

30
15


30
15
1.0
1.0

1.0
0.2
5.0
Case-by-case
0.2
Daily
maximum

100 -:- 12.5
20 4- 12.5

100
20

100
20


100
20
1.0
1.0

1.0
0.2
5.0
Case-by-case
0.5
New Source
Standards
6.0-9.0
0
Average
daily

30 -^ 20
15 -f 20

Oc
Oc

30
15


30
15
1.0
1.0

None detectable
None detectable
None detectable
None detectable
0.2
Daily
maximum

100 4- 20
20 -r 20

Oc
Oc

100
20


100
20
1.0
1.0

Hone detectable
None detectable
None detectable
None detectable
0.5
Once-through cooling
  Free available chlorine

Material storage and
construction runoff
  Total suspended solids0
0.2
         0.5
                  0.2
                               0.5
                                                 0.2
                                                                  0.5
                                                  50
                                                                      50
                                                                                                       50
 All units are in milligrams per liter.  Allowable discharge is the quantity obtained by multiplying flow by standard in
 milligrams tier liter.
b  .  V
 Neither free available chlorine nor total  residual chlorine may be discharged from any unit  for more than 2 h in any one
 day, and not more than one unit in any  plant may discharge free available  chlorine or total  residual chlorine at any one
 time unless the utility can demonstrate that the units  in a particular location cannot operate at  or below this  level of
 chlorination.

 Limitations were remanded by the Fourth Circuit  Court of Appeals in July 1976.

     Source:  U.S. Environmental Protection Agency.  Development Document for Effluent Limitations  Guidelines
              and New Source Performance Standards  for the Steam-Electric Power  Generating Point  Source
              Category.  EPA-l*l(-0/l-7lt-029-a, October 197^.   8kO  p.

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considerations, is still an important factor for ash disposal.   Thus,
the selection of ash ponds or landfill for ash disposal is site-specific,
depending on the comparison and evaluation of the environmental and
engineering-economic factors.   Environmental factors include air quality,
aesthetics, aquatic ecology and water quality, land use, noise, public
health and safety, socioeconomic, and terrestrial ecology.  Engineering
and economic factors include hydrology, site development, transportation
and access, geology, treatment equipment, land availability, and cost.
For instance, dry disposal of fly ash could be more desirable than wet
disposal for some new coal-fired power plants, particularly in arid
regions; whereas wet ash could be more economical than dry ash disposal
for plants located in regions with an abundant supply of water.

     The prevalent method for ash disposal at existing plants is wet
sluicing of ash to settling ponds near the power plants.  The ash pond
is usually designed for ultimate disposal of total ash produced during
a specified time period.  Typical water requirements for sluicing coal
ashes generally range from 1200 to 40,000 gal of water per ton of fly
ash (5 to 167 liters per kg) and from 2400 to 40,000 gal of water per
ton of bottom ash (10 to 167 liters per kg).5  For TVA's 12 coal-fired
power plants, ash sluicing water requirements average about 11.5 x 106
gpd (43.5 x 106 liters per day) per 1000 MW capacity.7  In the United
States, about 40 percent of the water requirements for ash sluicing at
coal-fired power plants are greater than 10 x 106 gpd (37.9 liters per
day) per 1000 MW capacity.

     The most significant potential problems associated with ash dis-
posal in ponds are (1) acidic or alkaline character of ash pond water
and quantities of suspended solids and trace metals in surface water
effluents and (2) quantities of trace metals in groundwater leachates.
To meet the "best available control technology economically achievable"
(BATEA) effluent guidelines, existing coal-fired power plants using ash
ponds generally have to either (l) separate the fly ash and bottom ash
disposal ponds and recycle or provide a higher degree of treatment for
removing suspended solids from bottom ash pond effluents or (2) achieve
for combined ash pond effluents a suspended solids concentration equal
to a weighted average of the limits for fly ash and bottom ash transport
water.  New coal-fired power plants using ash ponds would have to
(1) recycle or provide a higher degree of treatment for removing suspended
solids from bottom ash pond effluents and (2) completely recycle fly ash
pond effluent.  In all cases, the pH must be maintained between 6 and 9
for any surface water discharges.

     It is important to determine how adjustments in pH and reduction of
suspended solids concentrations affect trace metal concentrations in ash
pond discharges.

     The scope of this study involved field survey of ash ponds at 12
TVA coal-fired power plants and bench-scale tests on TVA ash pond dis-
charges.  This report addresses six major areas of concern in wet ash

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disposal, namely, the (1) characteristics of ashes and ash pond efflu-
ents, (2) effects of ash and raw water characteristics on the pH of ash
pond water, (3) methods for pH adjustment of ash pond effluents, (4)
settling characteristics of both fly ash and bottom ash,  (5) leaching of
minerals from ashes, and (6) relationship of trace metals to pH and
concentration of suspended solids in ash pond effluents.

     This report is complementary to two other studies:  "Design of a
Monitoring Program for Ash Pond Effluents" and "The Effects of Coal-Ash
Leachates on Ground Water Quality," which are part of a project entitled
"Characterization of Effluents from Coal-Fired Utility Boilers" supported
under EPA interagency energy-environment research and development program.
                                    -4-

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                        SECTION 2

             CONCLUSIONS AND RECOMMENDATIONS


Eight specific conclusions can be drawn from this study:

1.   At a TVA 1000 MW coal-fired power plant, approximately 700 tons
     (635,040 kg) of ash residues (fly ashes and bottom ashes) pro-
     duced by the burning of coal must be disposed of daily.
     Nationally, the increased use of coal for power generation
     will result in increased ash production, land requirements for
     ash disposal, and potential for contamination of water supplies.

2.   The options for ash disposal that are generally available are
     ponding and landfill.  The selection of ash disposal methods
     is site-specific, depending on the evaluation and comparison
     of the environmental, engineering, and economic factors.  The
     environmental factors include air quality, aesthetics, aquatic
     ecology and water quality, land use, noise, public health and
     safety, socioeconomics, and terrestrial ecology.  The engineer-
     ing and economic factors include hydrology, site development,
     transportation and access, geology, treatment equipment, land
     availability, and cost.  The existing prevalent method for ash
     disposal is by wet sluicing to ash ponds near the power plants
     The average size of TVA ash ponds is about 180 acres  (728,460
     square miles), which is about 17 percent of the total area of
     the plant  sites.

3.   The principal environmental problems in ash disposal  are
     acidic or  alkaline character of the ash pile runoff and  ash
     pond effluent, quantities  of suspended  solids in the  runoff
     and effluent, and quantities of trace metals in leachate,
     runoff, and effluent from  the disposal  sites.

4.   The pH of  the ash transport water depends  on either the
     buffering  capacity of makeup water  and  the  ratio of alkaline
     metal oxides to  sulfur  oxides in the ashes  or the ratio  of
     total dissolved  alkaline metal ions to  sulfate  ion in the
     transport  water.  The equilibrium pH value  of water,  after
     being in contact with fly  ash, was  acidic  if the mole ratio  of
     CaO plus MgO to  sulfur  oxides as S03 in ash was less  than 5;
     if the  ratio is  above 5,  the ash transport water ranged  from
     neutral to alkaline.  The  pH of the ash pond effluent in-
     creased with the increase  of concentration ratio of dissolved
     calcium to sulfate  in the  effluent.  The  ash pond effluent was
     neutral  (pH 7)  if  the  concentration ratio  of dissolved calcium
     to sulfate (in  milligrams  per liter) was  close  to 0.4.   Also,
     it is  interesting  to relate the  factors that affect the  pH
                                -5-

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     of ash transport water to coal sources, and types of boilers.
     For the TVA power plants with circular, horizontal, opposed,
     tangential, and vertical boilers that use pulverized coal from
     western Kentucky, northern Alabama, and southern Illinois, the
     ash pond effluents are alkaline.  For those plants with tan-
     gential boilers that use pulverized coal from eastern Tennessee,
     eastern Kentucky, and Virginia, the ash pond effluents are
     neutral or acidic.  The pH of the effluents from plants with
     cyclone furnace boilers is neutral or acidic, even though the
     coal sources are western Kentucky and southern Illinois.

5.   Methods for adjusting the pH of ash pond effluents may include
     (1) controlling the ash-to-water ratio for ash sluicing, (2)
     combining ash pond effluents with other wastewaters within
     power plants, or (3) adding chemicals.  The quantities of
     chemicals such as lime, limestone, soda ash, and caustic soda
     required for acid effluent neutralization were relatively
     small.  The amounts of chemicals such as strong acid and C02
     for neutralizing alkaline effluents were relatively large,
     especially in consideration of the large flow of ash pond
     discharge.   At some plants,  neutralization of alkaline ash
     pond effluent by routing it into condenser cooling water
     intake or condenser discharge has many practical advantages
     as well as  the obvious economic value of eliminating the need
     for costly chemical treatemnt of ash pond effluents.

6.   About 90 percent of the fly ash particles,  following hindered-
     zone or flocculent settling behavior, settled faster than those
     residual fine ash particles  which follow discrete settling
     behavior.   The flocculent settling behavior was caused by the
     high ash concentration during sluicing and settling.  Mathe-
     matical equations were developed to delineate the ash settling
     behavior and to estimate the residual suspended solids con-
     centration  in the effluent of a sedimentation basin or
     settling pond.   The design of ash settling basins or ponds
     should be based on laboratory settling analysis.   Discharge  of
     cenospheres into settling pond effluents must be prevented at
     some plants to meet the effluent limitation guidelines for
     suspended solids.

7.   Theoretical analyses of mass transfer rates of minerals from
     ash into water indicated that the principal factors affecting
     the mineral leaching rate of fly ash were the concentration
     and form of chemical species in ash,  molecular diffusivity,
     particle size,  and intensity of turbulence.   Experimental
                              -6-

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          results indicated that the dissolved'minerals that leached
          from ash into sluice water (river water) at the afflbient
          temperature reached their equilibrium concentrations within
          4 h, and that the equilibrium concentration levels depended on
          the ash concentration.  However, ash deposited in the bottom
          of the ash pond may continue to leach while the ash is in
          contact with ground water if the surrounding environment is
          changed to anaerobic and low-pH conditions.  The determina-
          tion of concentration levels of chemical constituents
          leaching from ashes were analyzed mathematically.  The amounts
          of minerals leaching from ash depend on the concentration and
          form of chemical species in ash, particle  size of the ash,
          and diffusivity of each individual  species.  Laboratory results
          indicated that pH also influenced the leaching concentrations
          of many chemical species.  A delineation of potential trace
          metal pollution resulting from ash  disposal under various ash-
          to-water contacting ratios was provided by both laboratory
          testing and field monitoring at TVA's 12 coal-fired power
          plants.

     8.    Several trace metals in the ash pond discharges were found to
          occur in potentially toxic quantities, and some trace metals
          were present in both dissolved and  suspended forms.  The dis-
          tribution of specific trace metals  between the dissolved and
          suspended forms is site-specific, but it is important to
          analyze the trace metals in both the dissolved and suspended
          forms  for monitoring trace metals in ash pond discharges.
          Adjustment of acidic ash pond discharges up to pH 6 or
          of  alkaline ash pond discharges down to pH 9, and reduction of
          suspended solids  concentrations to  30 mg/1 reduced total
          concentrations of many trace metals, such  as chromium, copper,
          lead,  and zinc.  However, adjustment of pH between 6 and 9 did
          not appreciably  reduce total concentrations of arsenic, boron,
          cadmium,  iron, manganese, and selenium.  The solubilities of
          arsenic, boron, and  selenium are independent of pH.  Dissolved
          cadmium  and manganese may be greatly removed at pH above 9 and
          12,  respectively.  Because of the high  iron  content in the
          suspended ash particles, total  iron concentrations could not
          be  reduced  to  the  1  mg/1 level  at neutral  pH, even though
          total  suspended  solids concentrations  in  some ash pond
          effluents were  reduced to 30 mg/1.

     Six special  areas  needed  for  further  research  are recommended as
below:

     1.    The determination of the chemical  formula  of metallic  oxides
          and other important  constituents  such as  sulfur  oxides  in  fly
          and bottom  ashes.

     2.    The distribution of  trace metals  in the  surface  and bulk of
          ash particles.
                                    -7-

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3.   The formulation of dynamic models on trace metal leaching
     from ash into water including the considerations of rates of
     chemical reaction, pH, temperature, and buffer intensity of
     water.

4.   The chemical speciation of trace metals in ash pond efflu-
     ents to determine the oxidation states of trace metals,
     especially for arsenic, chromium, and selenium.

5.   A demonstration of reduction of trace metals in ash pond
     effluents by practical treatment methods such as pH adjust-
     ment,  chemical precipitation, and coagulation; for example, a
     reduction of arsenic in ash pond effluents to 0.05 mg/1
     through the above conventional treatment methods.

6.   The identification and analysis of toxic organic compounds
     in ashes and ash pond effluents.
                              -8-

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                             SECTION 3

                         LITERATURE REVIEW


     Coal is formed by the partial decomposition of vegetative matter
under anaerobic conditions and varying degrees of temperature and high
pressure.  Organic matter composed of carbon, hydrogen, oxygen, nitro-
gen, and sulfur is the principal constituent of coal,  inorganic matter
occurs partly in coal and primarily in ash.  The major minerals present
in U.S. bituminous coals are listed in Table 2.  Many trace elements are
also found in coal (Table 3).  The average concentrations of some trace
elements in coal throughout the coal regions of the United States are
presented in Table 4.

     Coal ash, the combustion byproduct from coal-fired power plants, is
derived primarily from the inorganic mineral constituents in coal.  The
nature of the inorganic residual results from the geologic and geogra-
phic factors associated with the coal deposits.  The ash content in U.S.
coals, as summarized in Figure 1, varies from one coal bed to another.
In  general, these raw coals contained an average of  14 percent ash.
However, as coal consumption in the United States continues to increase,
the quality of coal being used is deteriorating and  the ash content is
increasing.12"16  Some of the subbituminous  and lignite coals now being
used contain 15 to 18 percent noncombustible mineral constituents.

     During combustion of coal in the furnace, the distribution of fly
ash and bottom ash depends on method of firing and type of combustion
chamber.5  When pulverized coal is burned  in a dry-bottom furnace, 70 to
95  percent of the ash material is released as  fly ash, and the other  5
to  30  percent is released as bottom ash.   On the other hand, when pul-
verized  coal is burned in a wet-bottom furnace, about  50 percent of the
ash is released as fly ash,  and the other  50 percent falls to  the bottom
of  the furnace as bottom ash or slag.  With  the cyclone  furnace,  70 to
80  percent of the total ash  is removed from  the bottom of the  furnace as
bottom ash or slag,  and 20 to 30 percent  is  released as  fly  ash  in  the
flue  gas.

      Fly ash  generally  occurs as very fine spherical particles,  ranging
 in  diameter from  0.5 to  100  yon or  greater and  having a specific  gravity
of  2.0 to 2.9.17  Bottom  ash and  slag occur  as angular-  and  porous-
 surface  texture particles,  ranging in diameter from 0.05  to  50 mm and
having a specific  gravity of 2.2  to 2.8.18  Some  low-weight,  hollow-
 sphere particles  called cenospheres are  found in fly ash.  The true
 specific gravity  of  the  cenospheres ranges from 0.4 to 0.6.     The
 cenospheres  can be  as much as  4  to 5  percent by weight,  or 15 to 20
percent  by volume,  of the fly ash generated at coal-fired power plants.
                                     -9-

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   TABLE  2.   CLASSIFICATION OF COMMON MINERALS FOUND  IN  COAL
     SHALE GROUP (Group M)
       Muscovite (KAL(AlSiO3Ow)(OH)2)
       Hydromuscovite
       Illite (K(MgAl,Si)(Al,Si3)O,o(OH)!,
       Bravaisite
       Montmorillonite
         (MgAl)s(Si,O,o).,(OH)ln-12H,O
     KAOLIN GROUP  (Group K)
       Kaolinite (Al2Si2O5(OH)()
       Levisite
       Metahalloysite
     SULFIDE  GROUP (Group S)
       Pyrite (FeS2)
       Marcasite (FeS2)
     CARBONATE GROUP  (Group C)
       Ankerite CaCO.v(Mg,Fe,Mn)CO:,
       Calcite (CaCO.,)
       Siderite (FeCO3)
     CHLORIDE GROUP (Group O)
       Sylvite (KC1)
       Halite (NaCI)
OXIDE GROUP  (Group O)
  Quartz (SiO2)
  Hematite (Fe3O,)
  Magnetite (Fe:O;,)
ACCESSORY MINERALS GROUP
  Sphalerite (ZnS)
  Feldspar (K, Na)2O'Al2O3-6SiO2
  Garnet (3CaO-Al2O.,-3SiO2)
  Hornblende (CaO-3FeO-4SiO2)
  Gypsum (CaSO4-2H2O)
  Apatite (9CaO-3P2O5-CaF2)
  Zircon (ZrSiO,)
  Epidote (4CaO-3Al2O3-6SiOi-H2O)
  Biotite (K2O-MgO-Al2O.v3SiO2-H20)
  Augite (CaO-MgO-2SiO2)
  Prochlorite
    (2FeO • 2MgO • A12O,- 2SiO. • 2H2O)
  Chlorite
    (Mg(Fe,Al)«(Si,Al)4Oi»(OH)8
  Diaspore (A12O3-H2O)
  Lepidocrocite (Fe2O3-H2O)
  Barite (BaSO,)
  Kyanite (Al2O3-SiO2)
  Staurolite  (2FeO-5Al2O3-4SiO2'H2O)
  Topaz (AlF)sSiO.
  Tourmaline HBAl^BOHJsSi^w
  Pyrophyllite (Al2Si,O10(OH)2)
  Penninite (5MgO-Al2O3-3SiO2-2H2O)
Source:   Lucas,  J.  R.,  et  al.   Plant Waste  Contaminants In:
           Coal Preparation,  J. W. Leonard and D.  R.  Mitchell,  eds.,
           The American Institute of  Mining,  New York,  1968.
           pp.  17.1-17.54.
                                    -10-

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              TABLE 3.   TRACE INORGANIC ELEMENTS IN COAL
Constituent
As
B
Be
Br
Cd
Co
Cr
Cu
F
Ga
Ge
Hg
Mn
Mo
Ni
P
Pb
Sb
Se
Sn
V
Zn
Zr
Al
Ca
Cl
Fe
K
Mg
Na
Si
Ti
Mean
Value
14.02
102.21
1.61
15.42
2.52
9.57
13.75
15.16
60.94
3.12
6.59
0.20
49.40
7.54
21.07
71.10
34.78
1.26
2.08
4.79
32.71
272.29
72.46
1.29
0.77
0.14
1.92
0.16
0.05
0.05
2.49
0.07
IT . Standard
untt: Deviation
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
PPM
Percent
Percent
Percent
Percent
Percent
Percent
Percent
Percent
Percent
17.70
54.65
0.82
5.92
7.60
7.26
7.26
8.12
20.99
1.06
6.71
0.20
40.15
5.96
12.35
72.81
43.69
1.32
1.10
6.15
12.03
694.23
57.76
0.45
0.55
0.14
0.79
0.06
0.04
0.04
0.80
0.02
Min imum
Value
0.50
5.00
0.20
4.00
0.10
1.00
4.00
5.00
25.00
1.10
1.00
0.02
6.00
1.00
3.00
5.00
4.00
0.20
0.45
1.00
11.00
6.00
8.00
0.43
0.05
0.01
0.34
0.02
0.01
0.00
0.58
0.02
Maximum
Value
93.00
224.00
4.00
52.00
65.00
43.00
54.00
61.00
143.00
7.50
43.00
1.60
181.00
30.00
80.00
400.00
218.00
8.90
7.70
51.00
78.00
5350.00
133.00
3.04
2.67
0.54
4.32
0.43
0.25
0.20
6.09
0.15
Source:  Ruch,  R.  R.,  et al.   Occurrence and Distribution of Potentially
         Volatile Trace Elements in Coal.  EPA 12-74-054, U. S. Environmental
         Protection Agency, July 1974.  96 P.
                                    -11

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                  TABLE 4.   AVERAGE  CONTENT (%)  OF TRACE  METALS  IN  COALS
Trace metal content (%) in coal
Metal
Antimony
Arsenic
Beryllium
Cadmium
Chromium
Copper
Lead
Mercury
Nickel
Thallium
Silver
Zinc
Appalachian
0.001a
0.0031°
0.0025s
NA
0.0013d
0.0015d
0.0009C
0.000015s
0.0014e
0.00018d
0.00008d
0.00082C
Interior
Eastern
NAb
0.0011d
0.0025s
NA
0.002s
0.00116
0.0011C
0.000013e
0.0015e
0.00007d
NA
0.0044s
Interior
Western
NA
NA
0.0015C
NA
0.0014C
0.0012C
0.0004e
0.000019s
0.0017a .
NA
NA
0.0193d
Great
Northern
Plains
NA
0.08C
0.0015s
NA
0.0007s
0.0015s
0.0007s
0.000007s
0.00072s
NA
NA
0.0059a
Southwestern
NA
0.0073s
0. 00006s
0.000003°
0.006a
0.0008C
0.0006d
0.000013°
0.0006d
NA
NA
0.0009d
Western
NA
0.00043
0.0015s
NA
0.00069d
0.00046d
0.0008°
0.000007s
0.00053d
0.00005d
NA
0.0025d
Product of average of the range of element percentages in ash and average ash content
 of coal.



bNot available.

£

 Based on average of the ranges of percentage of the element in coal.



 Product of average value of element in coal and average ash content of
 coal.


fin
 Based on average percentage of element in coal as reported.
Sources:
Magee, E. M., et al.  Potential Pollutants in Fossil Fuels.  EPA-R2-73-249.
U.S. Environmental Protection Agency, June 1973.  151  p.


Wachter, R. A., and T. R. Blackwood.  Source Assessment:  Water Pollutants

from Coal Storage Areas.  EPA-600/2-78-004m, May 1978.   106  p.
                                          --

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       NORTH APPALACHIAN
   40 j-
   30
H-
LU
   20
    10
EASTERN  MIDWEST
                        SOUTH  APPALACHIAN
                                              ALABAMA
                                                                            WESTERN MIDWEST
                                        WESTERN
                                            REGIONS OF UNITED STATE  COALS

                                  Figure 1.  Range and average of ash content in U.S. coals.
           Source:  Cavallaro,  J. A., et al.   Sulfur Reduction Potential  of the Coals of  the United  States.
                   Report No.  8118, Bureau of Mines, U.S.  Department of  the Interior,  1976.  323 p.

-------
     The composition of fly ash and bottom ash varies greatly and
depends on the geographical area from which the coal is derived, com-
bustion conditions, and other factors such as the removal efficiency of
air pollution control devices.  The primary constituents in fly ash and
bottom ash may be metal oxides such as alumina, calcium oxide, ferric
oxide, magnesium oxide, potassium oxide, silica, sodium oxide, and
titanium oxide, and other constituents such as sulfur oxides and carbon
residuals.  Almost 40 percent of the ash component is silica, and
another 40 percent of the ash consists of alumina and ferric oxide.20
Fifteen years ago, two studies reported that a wide range of trace
contaminants, including 17 trace metals, were identified in fly ash from
coal-fired power plants.21"22  Recent studies of coal ashes23"34 have
indicated that virtually every mineral constituent accumulated along the
deposit of coal on the earth's surface can be found in coal ashes.  The
elements contained in coal ashes can be divided into five groups:
alkali and alkali earth metals, refractories, transition metals, halo-
gens, and volatiles.  Some recent studies27"35 have established that
many trace elements, particularly the more volatile ones, are richer in
fly ash than in raw coal, and the specific concentrations of many trace
elements in fly ash increase significantly with decreasing particle size
of fly ash.  Also, the natural radionuclides have been reported in fly
ash and bottom ash from coal-fired power plants.36"40

     Virtually all ash disposal and utilization techniques expose ash to
water at one time or another.   The exposure ranges from complete immer-
sion of ash into water such as sluicing and ponding, or intermittent
percolation of water through ash landfill areas.  Therefore, the water
quality problems of effluent and leachate from ash disposal depend on
the methods of ash disposal; e.g.,  the quantities of suspended solids
and trace metals depend on whether the ash is disposed of in ash ponds,
ash storage piles, or landfill sites.   The water quality problems
associated with particular ash ponds have been reported extensively.41"53
                                    -14-

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                             SECTION 4

                      pH OF ASH SLUICE WATER
     The pH of water contacted with ash material may vary from acid to
alkaline, depending on ash characteristics and quality and quantity of
water used for sluicing.  Primarily, the pH of ash sluice water is
affected by the amounts and concentrations of chemical species that
dissolve from ash into water.
EFFECT OF ASH CHARACTERISTICS

     The pH of ash pond effluent relates to those factors affecting the
ash characteristics.  The operating conditions for TVA's 12 coal-fired
power plants are summarized in Table 5.  For the plants that use pul-
verized coal, the pH of the ash pond effluents is mainly affected by the
source of coal.  Ash pond effluents from plants that receive coal from
western Kentucky and southern Illinois are alkaline, whereas those from
plants that receive coal from eastern Tennessee, eastern Kentucky, and
Virginia are neutral or acidic.  However, the pH of the effluents from
the two plants with cyclone furnaces is neutral or acidic, even though
the coal source for both plants is western Kentucky and southern
Illinois.

     The fly and bottom ashes are basically glass-like particles, and
fly ash is also coated with various oxides during the condensation
process after combustion.1  The composition of this coating varies
greatly from ash to ash, depending on the type of coal burned and
method of firing (type of boiler) .  Most of the sulfur oxides and
alkaline metal oxides in ash are readily dissolved in water.  The
alkaline metal oxides of calcium, magnesium, potassium, and sodium can
produce a basic reaction in water as
                M 0  + yH20 -> x M X    + 2yOH .                      (1)


The sulfur compounds dissolve in water and ultimately yield an acidic
reaction.  One possibility for sulfur trioxide is:
                             -2     +
              S03 + H20 •» S04   + 2H .                               (2)

Therefore, the pH of the ash sluice water depends on either the ratio
of alkaline metal oxides to sulfur oxides in ash or the ratio of total
dissolved alkaline metal ions to sulfate ion in sluice water.  CaO and
MgO are the two principal alkaline metal oxides in ash.  Figure 2 shows
                                    -15-

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                                                        TABLE 5.  RELATIONSHIPS BETWEEN PLANT OPERATION CONDITIONS AND pH VALUES
                                                                       OF ASH POND EFFLUENTS AT TVA COAL-FIRED POWER PLANTS












1
t— '
1





Parameter
Coal sources


Method of
firing
Ash content in
the coala, %
Fly ash of
total asha, %
Bottom ash of
total asha, %
Sluice water-
to ash ratioa,
gal/ton
pH value of
raw watera
pH value of
ash pond
effluent3
Plant D Plant H
E. Kentucky Virginia
E. Kentucky
E. Tennessee
Tangential Tangential


15.5 15

75 67

25 33


10,770 11,425

7.5 7.0


8.6° 8.9C
Plant J Plant E
E. Kentucky W. Kentucky
E. Tennessee

Tangential Circular
tangential

19.1 15.3

75 67

25 33


9,520 9,585

7.6 7.0


6.3° ll.r
Plant F Plant G Plant I
W. Kentucky W. Kentucky W. Kentucky
S. Illinois

Opposed Tangential Tangential
horizontal

16.3 15.7 I**

80 80 70

20 20 30


19,1+90 12,31+5 1+2,1+30

7.4 7-3 7.1+


11.2° 9.6C 11.2°
Plant K
S. Illinois
W. Kentucky

Circular


15-6

75

25


17,265

7.6


10.8°
Plant L Plant B
W. Kentucky W. Kentucky
N. Alabama

Horizontal Vertical
tangential

16 14.8

75 50

25 50


15,370

7.5 7.5

9 8^
10.1° s!od
Plant C Plant A
W. Kentucky W. Kentucky
S. Illinois

Cyclone Cyclone


11 18.8

30 30

70 70

12,38ob
23,065 9,810°

7.1+ 7.7

k lib
7.1° 7'.2i
 Based on average values during 1971+.

 Fly ash pond only.
2
 Combined bottom and fly ash pond.

Bottom ash pond only.


 1 gal/ton = 4.2 x 10~3 I/kg

-------
                                                  EQUILIBRIUM pH (units)
pi
w
(0
CO
      c
      H
      N5
fi»
   fr,
      fD
      PJ
      rt
   (D
   O
s
   (D
      H-
   o  m
   rt rt
   H- s!
   O  (0
      ro
   o  o
   o cr
   $11 (D
   O
      fl>
   13 ^5
   M C
   C H-
   W !-•
    O H-
    w ta
    o
  10  o
      Ml
    O
    O P
    H-
    3
    (D
    5-3
       (D
        o
        o
        +
           OQ
           O
        CO
        O
            to
            I-i
            H-
            O
                                  ro
                                  b
                                                              en
                                                              b
po
b
8
ro
b
             ro
             b
             (30
             O
             O
             b
           O
           O
                 O

-------
the relationship of pH to the mole ratio of CaO plus MgO to sulfur
oxides as S03 contained in fly ashes collected from seven TVA steam
plants.  The equilibrium pH values of water, after contact with these
fly ashes, are acidic if the mole ratios of CaO plus MgO to sulfur
oxides as S03 are less than about 5.  For a mole ratio greater than 5,
the ash sluice water can be neutral or alkaline depending on the dis-
solution of alkaline metal oxides and sulfur oxides from ash into water.
The pH values of ash pond effluents at 12 TVA steam plants vary from 3
to 12.  Figure 3 illustrates the relationship between pH and the con-
centration ratio of calcium to sulfate in ash pond effluents.  In
general, the pH increase is proportional to the increase of concen-
tration ratio of calcium to sulfate in ash pond effluents.


EFFECT OF BUFFERING CAPACITY OF SLUICING MAKEUP WATER

     The importance of the buffering capacity of makeup water used for
sluicing is apparent at Plant J, where the pH of the ash pond effluent
varies seasonally from acidic in the winter and spring to slightly
alkaline in the summer and fall (Figure 4).   The cause of this variation
is that the water used for sluicing consists of two separate river
waters—one, containing low alkalinity, is used for makeup water in
winter and spring; and another, containing relative high alkalinity, is
used for makeup water in summer and fall.


EFFECT OF ASH-TO-WATER RATIO DURING SLUICING

     The equilibrium pH of ash sluice water is also affected by the
concentration of ash during sluicing as shown in Figure 5.  Recently the
effect of ash-to-water ratio on the pH of ash transport water has been
dramatically demonstrated at two TVA alkaline ash ponds.   At plant G,
the raw water flow for ash sluicing has increased from 10.6 x 106
to 16.4 x 106 gpd (40.1 x 106 to 62.1 x 106 liter per day) (the average
ash concentration of ash slurry during sluicing decreased from 19.4 to
12.6 g per liter) and the pH of ash pond water has dropped from 9.6 to
9-  At plant I,  the raw water flow for ash sluicing has increased from
14 x 10B to 21.6 x 106 gpd (53 x 106 to 81.8 x 106 liter per day) (the
average ash concentrations of ash slurry during sluicing decreased from
5.6 to 3.7 g per liter) and the pH of the ash pond water has dropped
from 11.2 to 9.3.

     The effect of ash-to-water ratio on pH can be important for those
ashes that have pH values close to either 6  or 9; therefore, a slight
change in ash-to-water ratio during sluicing can shift the pH values
within the limitation range.
                                    -18-

-------
 Q_
     14
     12
     10
~    8
      0
i	1	1
i	1     r
                                    o =
                       i	i	i	L
                        AVERAGE VALUES DURING
                        1973 and 1974 AT EIGHT
                        TVA COAL-FIRED POWER
                        PLANTS
                             J	I	I	L
0.2      0.4       0.6      0.8        1.0
               Ca(mg/l)/S04(mg/l)
                                                                12
       Figure 3.  Relationship between pH and concentration ratios of calcium
                  to sulfate in effluents from combined ash ponds.
                                 -19-

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Total
Total
Total           Total
ouapciiucu OUJLAUS uj.ssuj.vfc:u aux-tua aj.K.aj.j.nn:y hardness pH
(mg/D (mg/1) (mg/1 as CaC03) (mg/i as CaC03) (units)
Ml-'tsJ H1 to U> h-1 M
UiOUiOvOvDOOOO Oi 1— ' »-J Ui
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-------
                              -13-
                       FLY ASH  CONCENTRATION  (g/l)
                                          O
                                                 o
                                                 o
3 (D
  M
rt p>
rr rt
(D H«
  o
W 3
M 0)
C Zf
M- H-
n "0
n>
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s; ro
ft) rt
rt f>
ro n>
H ro
•  3

  rt)
  *a
  c

  S3
  a.

  rt
  s*
  ro

  n
  o
  3
  r>
  ID
  3
  rt
  l-l
  O
  3


  O
  i-h


  CD
  (A

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        X


        C
            00
>OD<

3212 IS 32
a a a a
3.3.3.3.

moc->
                                           O

-------
                             SECTION  5

                 pH ADJUSTMENT OF ASH SLUICE WATER


      The pH  of  ash pond effluents may be adjusted by  (1) controlling the
 ash-to-water ratio for ash sluicing,  (2) combining ash pond effluents
 with  other waste streams within power plants, or (3)  adding chemicals.

      Various titration curves of acid and alkaline ash pond effluents
 from  TVA steam  plants are shown in Figures 6 and 7.   The quantity of
 chemicals required for neutralization of acidic effluents is relatively
 small, and the  increase in the concentration of total dissolved solids
 is insignificant (usually less than 60 mg/1).  However, the amount of
 chemicals required for neutralizing alkaline effluents is relatively
 large, especially when considering the large volume of ash pond dis-
 charges, and the increase in total dissolved solids concentration may be
 as much as 300  mg/1.


 NEUTRALIZATION  OF ACIDIC ASH POND EFFLUENTS

      The degree of acidity of ash sluice water is affected by the ash
 concentration during sluicing.   Therefore, the alkaline reagent require-
 ment  for neutralization is also affected.  Figure 8 shows that the
 caustic soda  requirement for adjusting the pH of acidic ash sluice
 water is related to the ash-to-water  ratio.

      The acidic pond effluents  can be treated by a technique commonly
 used  for water and wastewater treatment throughout the industry.  Lime,
 limestone, soda ash, or caustic soda  can be added to raise the pH of
 acidic effluent to 6 and above.   The  choice of the alkaline reagent
 depends on the volume of the effluent stream, variability of pH, and
 price of the neutralizing alkali.   The basicity and costs of the acid-
 neutralizing methods and agents are compared in Table 6.   Lime is used
 most  often, despite the frequent formation of precipitates or suspended
 solids, which must be removed by sedimentation at the end of the flow
 through ash ponds before the effluents are discharged to  receiving
 waters.
NEUTRALIZATION OF ALKALINE ASH POND EFFLUENTS

     The acid requirement for neutralizing alkaline ash pond effluents
is also related to the ash-to-water ratio, as shown in Figure 9.   Strong
acids or C02 can be used to neutralize the alkaline ash pond effluents.
                                    -22-

-------
1.0
10-0
9.0
 8.0
 7.0
 6.0
 5.0
 4.0
 3.0
           PLANT  J
                             PLANT  A
                                SAMPLE  VOLUME* 100ml
                                3.0% suspended solids
                                present in ash transport

                                       •        I       I
   0.0
1.0
2,0
3.0
4,0    5.0     6.0    7,0
8.0
                     VOLUME 0.023N NaOH (mt)
                     Figure 6.  Titration curves of acidic ash pond effluents
                              from TVA steam plants.
                                   -23-

-------
    C
    X
    o.
-e-
       11.0
       10.0
        9.0
        8.0
         70-
        6.C-
        5.0
        4O-
30-
0.0
                                                                SAMPLE  VOLUME = 100ml

                                                                   3.0% suspended solids present in
                                                                      ash transport water.
                 -o
PLANT
   B
   E
   F
                 -0-
                 -D-
   I (NORTH OUTFALL)
   I (SOUTH OUTFALL)
   K
   L
2.0     4.0      6.0    8.0    10-0    12.0

                      VOLUME  0.02N H
                                            14.0

                                             (ml)
                                                                       16.0    18.0    20.0    22,0
                              Figure 7.  Titration curves of alkaline ash pond effluents
                                       from TVA ste^m plants.

-------
12
i — i
      W


      'E
      3
      I
      Q.
to
Ul
1
                                    i — i   r
                                     (0.5)
                                                            Sample Volume =  100 ml
                                                            (  ) = % suspended solids present

                                                            in ash transport water
                                                                                               (3.0)
                   Figure 8.
                          VOLUME  O.O183N  NoOH  (ml)


        Neutralization of acidic ash sluice water with base  (ash-water contacted

        for 1 h and not separated before neutralization).

-------
        TABLE 6.  BASICITY AND COST COMPARISONS OF VARIOUS ALKALINE AGENTS3

NaOH (76% Na20)
Na2C03 (58% Na 0)
MgO
High-calcium hydrated lime
Dolomitic hydrated lime
High-calcium quicklime
Dolomitic quicklime
High-calcium limestone
Dolomitic limestone
Cost, $/ton
(approx.)b
290
87
140
33
120
33
120
12
12
Basicity
factorb
0.687
0.507
1.306
0.710
0.912
0.941
1.110
0.489
0.564
Cost, $/ton
of basicity
422
172
107
46
132
35
108
25
21
aBased on 1978 cost quotations.





                         aV3ilable for neutralization (grams  of  equivalent
                                       -26-

-------
I
NJ
       CO
       4J
       •H

       §
       O,
                                                                           Sample Volume = 100 ml
                                                                            (  ) = % suspended solids
                                                                                present in ash transport
                                                                                   water
                                                    20                30


                                                    VOLUME 0.02N H2S04  (ml)
                        Figure 9.  Neutralization of alkaline ash sluice water with  acid  (ash-water contacted

                                   for 1. h and not separated before neutralization).

-------
Strong Acid Treatment

     A common method of neutralizing alkaline wastes is to feed sulfuric
acid into the waste stream.  Techniques and equipment are commercially
available to monitor the effluent pH and automatically control the
sulfuric acid feed.  The sulfuric acid reduces the pH by reacting with
the hydroxide and carbonate ions present in highly alkaline water.
Neutralization by adding sulfuric acid is ecologically acceptable
because the reaction products are primarily sulfate compounds, which are
relatively innocuous to biota and are normally present in natural waters.
The chief disadvantage of using sulfuric acid is safety-related, (sul-
furic acid is a highly corrosive, strong oxidant that is hazardous to
handle).  In the case of equipment malfunction, the pH of the effluent
stream could drop to extremely low values with the potential for adverse
environmental impact.  The sulfuric acid storage facilities should also
be located within a diked area capable of retaining 110 percent of the
storage capacity.
Carbonation

     An alternative method of neutralizing alkaline wastes is to add
carbon dioxide (C02) to the waste disposal pond.  This process is more
acceptable from two standpoints:  (1) In the case of equipment malfunc-
tion, the pH of the effluent stream will not drop below about 4.5, thus
minimizing ecological damage; and (2) the cost of treatment is somewhat
less.  Carbon dioxide has been used by municipal water treatment plants
to recarbonate and neutralize water after the softening process.  The
softening process involves the addition of excess lime, resulting in
conditions similar to the conditions to be expected in the ash disposal
ponds.

     Two methods available for adding C02 to the ash pond are (1) onsite
generation of C02 by burning a fuel such as oil, natural gas, or coke,
and (2) the purchase of commercial C02 as a bulk liquid.  The yield from
the combustion process varies from 12 to 18 percent C02, depending on
the type of system and fuel used.  The combustion process involves more
equipment (generally a compressor and scrubber, drier, etc.) than does
the use of commercial C02.  In addition to the cost of equipment for
onsite generation of C02, other problems remain.  The gas provided by
combustion is corrosive and relatively impure, increasing the need for
equipment maintenance.  Also, the nitrogen associated with the C02 from
the combustion process reduces the solubility rate, thereby requiring
greater water contact time in the basin.

     Adjustment of C02 production in a generator is moderately diffi-
cult and time consuming.  Considerable care must be exercised to main-
tain conditions that will assure complete combustion.  Natural gas is
almost universally used for C02 generation.  Current prices and availa-
bility without interruption during cold weather may require a more
expensive second or standby fuel supply.  At best, generation of C02 for
Carbonation is a process that is difficult to control; it requires
                                   -28-

-------
considerable operator attention and maintenance over the useful life of
the equipment.  For these reasons, the use of commercially available
bulk liquid C02 appears to be a viable method for adding C02 to effluents.
An alternative method, similar to the onsite generation of C02,
is the use of plant stack gases as a source of C02 for neutralizing ash
pond effluents.

     There are two general methods of carbonating water with bulk carbon
dioxide:

     1.   The most common practice is to admit C02 to the bottom of the
          basin through 3/4- to 2-in.-diameter (1.9- to 5.1-cm-diameter)
          piping.  The gas is diffused by a distribution grid of per-
          forated pipe with 1/16- to 3/32-in. (0.16- to 2.38-cm) holes
          on 6- to 12-in. (15.2- to 30.5-cm) centers, with the holes
          pointed downward to obtain a reasonable dispersion of the gas.
          A line of porous ceramic tubing suitable for C02 diffusion is
          also commercially available.  Pipeline regulators are used to
          reduce the  receiver pressure of 240 to 300 psig (17.3 to
          21.4 atm) to a flowmeter-calibrated pressure of 50 psig
          (4.4 atm).

     2.   A more sophisticated technique of adding C02 to water entails
          the use of  a V-notch C02 feeder, which carbonates an auxiliary
          stream of water, which  is then piped to the basin.  These
          feeders are available in capacities of up to 1500 Ib (680.4 kg)
          of  C02 per  day.  Most models are suitable for modulating C02
          flow in direct relationship to the water processing  rate and
          eliminate the need  for  diffusion grids in the basin.

     Little  information has been  published on the efficiency of C02
 absorption  systems, and an estimate  of the cost of C02 on a per-pound-
 absorbed basis is difficult.  An  absorption efficiency of 98 to 99 per-
 cent can be  achieved  in a recarbonation process by using liquid C02,
 and absorption efficiencies  in the  range of  12 to 18 percent can be
 achieved for combustion-generated C02 because of the low percentage  of
 C02 in the  gas produced  in the combustion process.  Figure  10  shows  the
 laboratory  result of  neutralizing an alkaline ash pond effluent with
 liquid C02•


 Combining Streams

     A third method of neutralizing the  alkaline  ash pond discharge  at
 TVA plants  involves reaction of  the ash  pond  effluent with  the incoming
 cooling water by feeding the ash pond effluent  into  the  condenser  cool-
 ing water at the condenser  inlet or discharge  channel.   The alkaline ash
 pond effluent reacts  with the carbon dioxide  and  bicarbonates  naturally
 present in cooling water,  resulting in neutralization  of the excess
 alkalinity present in the ash pond effluent  and a  slight increase  in
 the pH of the cooling water.   Ash pond effluents  treated by this method
 would meet the present water quality limitations.
                                     -29-

-------
o
               w

               4J

               •H


               §
              w
              a.
                               10         20         30          40          50          60



                                INCREASED TOTAL CARBON DIOXIDE CONCENTRATION IN WATER (mg/1)
70
                        Figure 10.  Neutralization of an alkaline ash pond  effluent with  liquid

                                    carbon dioxide.

-------
     In the case of combining ash pond effluents with condenser cooling
water, the ash pond effluents would meet all.the concentration-controlled
pollutant limitations (e.g., total suspended solids and oil and grease)
before it is introduced into the cooling stream.  The only parameter
being affected is the pH, which is not controlled on a basis of con-
centration times flow.  Although pH is not considered a pollutant as
such, it is controlled within a range that is not detrimental to biota
in the discharge area of the receiving waters.

     Reuse of ash pond effluent by feeding it into the condenser inlet
or discharge has many practical advantages as well as the obvious eco-
nomic value of eliminating the need for costly chemical treatment of ash
pond effluents.

     The mixing of alkaline ash pond effluents with cooling water does
not generate significant additional dissolved solids, as occurs in
chemical treatment, e.g., sulfuric acid and C02 treatment methods could
add as much as 300 mg/1 and 100 mg/1 of dissolved solids, respectively,
to existing concentrations in effluent streams.  The chemical reactions
that occur when the streams are combined involve reactants already
present in the water and result in a slight increase in reaction pro-
ducts also already present in the cooling water.  The primary reactions
that take place are shown by two equations:

             2 OH" + C02 •» C03~2 + H20,                             (3)

   and
             OH" + HC03~ * CDs"2 + H20.                             (4)

     As shown by the equations, the hydroxide ions in alkaline ash pond
water react with carbon dioxide and bicarbonate ions present in cooling
water to form carbonates.  The neutralization of alkaline ash pond
effluents with once-through cooling water has been investigated through
bench-scale tests.  The water quality of once-through cooling water is
the  same as that of river water.  The maximum necessary ratio of cooling
water to alkaline ash pond effluents from TVA steam plants was about  10
to 1  to reduce the pH of alkaline effluents  from about 11 to 9 (Figure 11).
For  a once-through cooling system, the cooling water available is adequate
to neutralize ash pond effluent.  To reduce  the pH of alkaline effluents
to 7.5, a reduction that may be needed to meet  the quality criteria for
cooling system makeup water, the necessary blending ratio for a cooling
tower system would have to be greater than 50 to 1.  Usually, the amount
of effluent from ash ponds  is greater than that used for mixing with
cooling tower makeup water.  Thus, only part of the alkaline effluent
could be reused in the cooling tower system.

      Changing the pH  of  cooling water would  affect the total C02 (car-
bonic acid, carbonate, and bicarbonate) concentration present in the
water.  Fish and other aquatic life are sensitive to this balance in
                                    -31-

-------
   50°
u

Q
2
O
Q.

X
V)
cr
LJ
O
2

_J
O
O
o

X
o
Z)
o
K.
o

o
100 -
    PLANT E

-- PLANT F

	 PLANT I

	 PLANT K

— PLANT L
                                             9.0        9.5

                                             pH  (units)
                                                                     10.0
               10.5
11.0
                      Figure 11.  Neutralization of alkaline ash pond effluents
                                 with once-through cooling water.

-------
water.  However, the actual effect of pH change in cooling water is a
small increase in the bicarbonate concentration and a small decrease in
the carbonic acid concentration.  These small changes would not
measurably affect aquatic biota.

     A small benefit may be derived from the reuse of ash pond effluent
because the change in pH and bicarbonate ion concentration may offset
the decrease in pH caused by chlorination of the condenser cooling
water, thus reducing the corrosion of condenser tubes and the release of
heavy metals such as iron, copper, nickel, and zinc.  This effect would
be small, but nonetheless may be beneficial when the overall effect of
numerous installations is considered.

     The major benefits of reusing the ash pond effluent in the feed to
the condenser are economic.  The benefits of essentially eliminating
treatment costs and eliminating the need for adding treatment chemicals
to the discharge with no potential adverse ecological effects makes the
reuse of ash pond effluents as  feed to the condenser cooling water the
most practical method available.
                                     -33-

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                             SECTION 6

                           ASH SETTLING


      In  the  course of treating ash sluice water, both "discrete particle
 settling"  and  "flocculent settling" take place.  Because of the gen-
 erally high  ash concentration in ash sluice water, with interaction and
 agglomeration  of the ash particles, flocculent settling first takes
 place.   Discrete particles settling then occurs for the remaining ash
 particles  and  can be analyzed by means of the classic laws of sedi-
 mentation  formulated by Newton and Stokes.54  The terminal settling
 velocity of  discrete particles is a function of particle size and den^
 sity.  In  the  design of a settling pond, the usual procedure is to
 select a particle with a terminal velocity and to design the basin so
 that  all particles that have a terminal velocity equal to or greater
 than  the specified terminal velocity will be removed.  When flocculation
 occurs,  both overflow rate and detention time become significant factors
 for design.  Obviously, the degree of flocculation will be influenced by
 the initial  concentration of suspended solids.  The design of ash settling
 tanks or ponds should include laboratory ash settling analysis of both
 discrete and flocculent settling behavior.  In all cases, one has to
 account  for  turbulence, short circuiting, and other interferences that
 do not occur in the laboratory.  Short circuiting in tanks or ponds can
 be characterized by tracer techniques.   The introduction of a plug of
 dye,  salt, or  radioactive material into the inlet gives a concentration
 distribution in the effluent stream that is characteristic of the flow
 patterns.


 PARTICLE SIZE DISTRIBUTION OF ASHES USED FOR SETTLING TESTS

     At plants A and E, all the fly ash is collected by electrostatic
precipitators.  At plant J, the fly ash is removed from stack gas by
mechanical collectors followed by electrostatic precipitators.   Table 7
 shows the size distribution and specific gravity of fly ashes that were
 collected at these three different steam plants.   The specific gravities
 fall into the range of 2 to 3,  except in the size fractions of large
particles.  The reason for this low specific gravity of large particles
may be that the large particles contain some cenospheres.   These ceno-
spheres do not settle,  but float on the top surface of settling columns.
Removal of cenospheres  was not considered in this settling study.

     The cumulative particle size distribution of fly ashes used for
this study is shown in Figure 12.   For  fly ashes  collected by electro-
static precipitators, there were more than 50 percent of the particles
less than 10}jm; however,  for fly ashes  collected  by mechanical  collec-
tors,  there were about  50 percent of the particles greater than 40 |jm.
                                    -34-

-------
TABLE 7.
Particle size (pra)
Plant J -
<6.4
6.4 - 9.2
9.2 - 12.9
12.9 - 17.3
17.3 - 23.5
23.5 - 27.3
27.3 - 38.0
>38.0
Plant J
<3.3
3.3 - 6.5
6.5 - 9.6
9.6 - 13.4
13.4 - 18.3
18.3 - 29.9
>29.9
Plant E
<3.1
3.1 - 5.9
5.9 - 8.9
8.9 - 11.8
11.8 - 16.1
16.1 - 21.1
21.1 - 23.1
23.1 - 44.0
>44.0
Plant A
<3.0
3.0 - 5.8
5.8 - 9.0
9.0 - 11.5
11.5 - 16.9
16.9 - 22.0
22.0 - 30.8
30.8 - 44.0
>44.0
FLY ASH PARTICLE SIZE ANALYSIS
Weight fraction Specific gravity
mechanical collector (cyclone)
0.044 2.28
0.047 2.43
0.089 2.34
0.128 2.40
0.109 2.31
0.032 2.35
0.033 2.55
0.518 1.63
- electrostatic precipitator
0.269 2.23
0.245 2.17
0.181 2.21
0.142 2.14
0.107 2.14
0.041 1.59
0.015 *
- electrostatic precipitator
0.237 2.56
0.134 2.67
0.103 2.60
0.096 2.80
0.073 2.77
0.062 2.85
0.022 2.58
0.056 2.66
0.196 1.80
- electrostatic precipitator
0.195 2.56
0.171 2.77
0.140 2.53
0.132 2.91
0.103 2.52
0.108 2.64
0.039 2.45
0.044 2.83
0.068 2.13
Not analyzed.






                            -35-

-------
   100
 c_>

 I-H

 H
O
CO
CO

a
o
CJ
         A  Plant E

              Plant J
                                                                                        ICO
                                       PARTICLE  DIAMETER (pm)
       Figure 12.  Particle  size distribution curves of fly ashes used for settling  test.

-------
The fly ash collected by electrostatic precipitators at plant J was the
finest  because most of the coarse particles were removed by mechanical
collectors ahead of electrostatic precipitators.   The particle size dis-
tribution curves of fly ashes collected by electrostatic precipitators
at plants A and E were lower than that of fly ash collected by mechani-
cal collectors at plant J, because both coarse and fine fly ashes were
collected by electrostatic precipitators at Plants A and E.

     A sample of bottom ash was obtained from plant J.  Grab samples
were collected at the end of bottom ash sluice pipe at 5-s intervals
during sluicing; all samples were then combined.  The particle size
distribution and specific gravity of the bottom ash were analyzed,
and the results are given in Table 8.  The particle size distribution of
bottom ash from plant J ranged from about 0.075 to greater than 2 mm,
and the specific gravity was about the same as that for fly ash.

     The  fly and bottom ashes collected from plants A, E, and J were
used for  the settling study.
ASH  SETTLING  CHARACTER

      Settling studies were  carried out by using a  column with five
sampling  ports,  as  shown in Figure 13.  Fly  ash collected  from the
electrostatic precipitators or mechanical collectors was weighted
and  soaked in tapwater  in a bucket;  it was then poured  into  the  column,
where the tapwater  was  mixed  by  a stirrer.   The ash-water  mixture was
then mixed for a few minutes  to  achieve complete mixing, and samples
were taken from  ports  1, 3, and  5 to determine the initial suspended
solids concentration.   As soon as the stirrer was  turned off, the
settling  study started  and  the samples were  taken  from  the five  ports
at various time  intervals.  The  time interval after the stirrer  was
turned off is defined  as t, the  time of ash  settling, and  is independ-
ent  of depth. The  time intervals selected for this study  generally
 ranged from 10 minutes  to approximately 9000 minutes.

      A typical plot of settling  curve of  suspended solids  concen-
 trations  at five different  depths versus  settling  time  is  shown in
 Figure 14.  The  sharp  drop  of suspended  solids  concentrations  at the
 initial period indicates a  hindered-zone  settling  behavior at  this
 initial high concentration of suspended  solids  (48,000  mg/1).   The
 zone (defined as an interface between the flocculent particles  and the
 clarified supernatant) settled at a uniform velocity under conditions of
 hindered settling,  and the velocity is a  function of the concentration.
 Unfortunately, the interface between the  particle-liquid zone  was not
 visible because of the very fine particles remaining in the clarified
 zone, which made it impossible to monitor the position of the interface
 to  study the clarification capacity.  Instead,  a graphical method was
 used to find the velocity  of the interface,  as shown in Figure 15, where
 the  suspended solids concentration was plotted as a function of the
 reciprocal of the  settling veolcity t/z (t is again the time of ash
 settling and z  is  the vertical distance of ash settling measured from
 the  water surface).  This  figure clearly shows the settling behavior
                                     -37-

-------
    TABLE 9.   SIZE DISTRIBUTION  OF  BOTTOM ASH FROM PLANT J
Ash size (pm)
>2000
2000-420
420-147
147-75
<75
Weight percent
45.6
40.4
9.4
2.6
1.8
Specific gravity
a
2.17
2.35
2.23
2.38
ntery heterogeneous as  to size and porosity—specific gravity
 not run.
                             -38-

-------
              SAMPLING PORTS
                  51—
          diameter
            1 ft
Figure 13.  Quiesent settling column with sampling  ports
            (1 ft = 30.48 cm).
                        -39-

-------
                                                       SUSPENDED  SOLIDS  CONCENTRATION (mg/1)
§3 3
o 3 <
  3 H
  CL O
          £3

          -3

          C-1
                                      °,   O o > n ^

                                       £-   O  O  O  O O
                                       CO   ?d  ?3  53  ?u ?d
                                           i-3  ;-3  H  -3 H
                                       O
                                       2
                                       00
                                                                  n pco
                                               j	i	i	i  i  111
                                                                          DD>
0
                                                                               D
<>
                                                                                                   n
                                                                                                                         n 4p

                                                                                                                           coo
                                                                                                  1   1  1  1 1  1 1

-------
                                                         SUSPENDED SOLIDS CONCENTRATION (mg/1)
CC  < C/l


3!  — ?.
•O  O T3

(5  T O

3—3
C- I-T —
 (,-. -! V.
   O
 n a; o
 3-33
   o,
   a  —
   =• -3
    3 «
    rr o
      rf
    t-i rt
    H- 3
    a TO
                   — p—


                   1
                     h
                            1 — I — 1   1  1 II I
^r

  P
  i-
                                                     1 — I — 1   1  1 i  1 1
                                  o
                                   O
                                                                   o
                                                                         D
                                                                    o     >
                            . 7T

                             ll
                           o o
                           3 •
                           ^-' ^
                                                                          J_l
                                                                                         1_J	111!
                                                                                                                                             i  I I

-------
 of the zone so that its settling velocity can be determined graphically
 by finding an intersection point of two lines described in the figure.
 Jn *oJ/- / t(2 31 this point ls denoted as k, which is 19 min/ft
 (0.6234 mm/cm).  The settling velocity of the zone is the reciprocal of
 k at that point of 0.0526 ft/Bin (1.604 cm/min)..

 in tJ*Jf?USPr?ed S^ldS fncentration of less than 30 mg/1 is desired
 in the effluent from the sedimentation basin, this will depend on the
 degree of fine ash particle settling after the zone settling.   An
 attempt was made to use concepts of discrete particle settling and floccu-
 lent suspention, developed by Camp55 and O'Connor and Eckenfelder 56
 respectively,  to estimate the removal efficiency of sedimentation'
 basins.   This  attempt was not successful because the concentration
 gradient over  depth was too shallow to get either a meaningful settling-
 velocity analysis curve by Camp's method,  especially at the low settling
 velocity,  or meaningful isoconcentration lines by the O'Connor and
 Eckenfelder method.   For low suspended solids concentrations  (less than
 luu  fflg/lj,  the slope  of the settling-velocity analysis curve was  too
 fnr  A.??.,** 8l°£eVf tlie isoconcentration lines  were too  steep  to use
 for  estimating the  fractional removal.

      Therefore,  a new approach was  developed to  interpret the  fly ash
 settling  data  in this  study.

      As the interface  of settling zone  passes  a  certain point,  the
 suspended solids  concentration will  change  at  this  point at a  drastic
 rate, but will then rapidly slow  down  after  the  interface passes.   The
 profile of  the suspended solids concentration versus  settling  time is
 assumed to  be a  straight line.  This assumption  is  accurate enough to
 analyze the settling data  and tire-dirt- th^ nov^/^ma^.,,  ~* ~ «_j_-	*.-*.•
  nn  -8  a? an  Predl0t the P«*>»«ce of a sedimentation
tank, especially if the low suspended solids concentration range is of
prime interest.  For low concentration of suspended solids, the rate of
ash settlin  is ver
 ash  settling is very slow.
     This concept was applied to the data in Figures 14 and 15 to gen-
erate Figure 16, where the suspended soldis concentration was plotted as
IfS!CS!n-°I Y6W T uaMe' t " kz> Which indicates the time measured
after the interface of hindered settling zone passed the settling depth z
Here k is a value obtained from Figure 15.  Figure 16 clearly describes
a well-defined relationship for all of the data, which were obtained
from five different ports.

     The theoretical retention time, t,, requirement for ash settling
can be determined by the following equation:
          .    DA
where      d" Q
     D = depth of sedimentation basin or pond,
     A = area of sedimentation basin or pond, and
     Q = flow rate of ash transport water into a sedimentation basin or
         pond.
                                   -42-

-------
00
6
g
§
O
z;
O
1-1

O
tn

Q

O
PH
1/1
      10'
      10
      10
                                                      n 11	r~i—i—r
                                                                           '0
                 0  PORT I

                 O PORT 2

                 n PORT 3


                 A PORT 4


                 O PORT 5


              CQ  • 48,000 mg/1


               k  - 0.6236 rain/cm
                                                          A
                                               0L
LULL.L-J..

in
                         .J	
                               10
                                 II I. I  I  I  J	L_

                                 2
                                                        M I I  I  I	I	L
                                                      10
                                                                             10
                                     t - kz (min)




      Figure  16.  Suspendc-d  solids concentration vs.  t  -  kz  (electrostatic

                  preclpitator  Tly ash  from plant  J;  initial suspended solids

                  concentration CQ = 48,000 mg/1).
                                             -43-

-------
 In Figure 16, the data can be described by a straight line.  The relation-
 ship of instantaneous suspended solids concentration in effluent to any
 instantaneous settling time t and vertical settling depth z can be
 expressed as below:

           In C = a In (t - kz) + In b,                             (6)
 where

        C = suspended solids concentration, mg/1
      a,b - constants.

 For these specific data,  a and b are found to be -1.0546 and 31,000,
 respectively.  Then the average suspended solids concentration in the
 effluent, C   ,  over the  whole depth of the settling basin or pond at a
 retention time t, will be
                 d



           Ceff = 5 4 Cdz = kDcfelJ tt/+1 -  (td -  kD)a+1],


 where td > kD and a ^ -1.

 This  approach is also valid even for the  case  where  the  data  follow
 piecewise straight lines  for concentrations of suspended solids below
 100 mg/1.

      For some cases where  the  data  follow a straight line  on  a semilog
 paper,  the relationship of an  instantaneous suspended solids  concentra-
 tion  in effluent to any instantaneous  settling time  and  vertical  settling
 depth can be  expressed as

           C = a  In (t - kz)  +  b.                                    (9)

 Similarly, the average suspended  solids concentration in effluent will
 be



           Ceff  = 5 'o Cdz>

 or
           Ceff = b - £D C(td - kD) ln 
™- (11) -44-
-------
     If the data do not follow the above mathematical equations,
the average suspended solids concentration in effluent still can be
estimated by segmenting the depth of sedimentation basin.   If the
depth of basin is segmented by the positions where the sampling ports
are located in Figure 13, then the suspended solids concentration in
effluent can be approximated as
where


     C. = average suspended solids concentration of C. and Ci+^ at
      1   t = td, mg/1,

     C.=: suspended solids concentration at z = z., mg/1.
      i     r                                   3-

C. is obtained from Figure 16 by reading C. and Ci+1 at (td - k.^z)
and  (t. - k. ..z), respectively, after drawing a smooth curve to cover
the  settling data.

     To invesigate the effect of initial concentration of suspended
solids on settling, two additional experiments using different
initial concentration  (C ) were performed and the results are shown
in Figures 17, 18, 19, aBd 20,  Although all these cases yielded
straight lines in plots of suspended solids concentrations versus t - kz
(Figures 16, 18, and 20), it was not possible to determine any general
trend on the effect of C .  A more extensive study is needed to deter-
mine this trend  and express it in a mathematical relationship, which
will allow prediction  of the settling performance for a given initial
suspended solids concentration.  A qualitative analysis is described
later  in this report.

     Similar experiments were conducted for the ashes collected by the
electrostatic precipitators at plants A and E; the results and analyses
are  shown in Figures A-l through A-12 in appendix A.  The settling of
these  ashes showed piecewise straight lines on plots  of suspended solids
concentrations versus  t - kz except in Figure A-12.   Table 9 shows
the  values of constants that were obtained from the graphical methods
and  figures.  These constants can be used to estimate the suspended
solids  concentration in effluent from the sedimentation basin by using
Equations 7, 10, or 12.
                                     -45-

-------
ff
o
M

H
O
u
o
en
Q

•s.
Hi
en
      10'
         u 11 i  i ~i—i—r
      10
      10
         -  A
                   a
                  O
                                                       -i nil — i — i
                               O PORT 1


                               £] PORT 2



                               A POKT 3


                               O PORT 4


                              <£> PORT r)




                          C() = 30,000 mg/1




                           k - 0.4429 min/cm
                                A
                         A  OO
                                i i i  i  i  i   i    i
                                                       k  =  13.5  min/ft

                                                         .4429 min/cm)




                                                          i  i  l   i    i
         10
                                                    10
                                                                             10
                                                                             10
                                                                            10
                                                                            10
                                                                            10
                      SETTI.INC; UMrc/SKmiNO DEPTH, t/z (min/ft)
        Figure 17.  SuHpondod solids concentration vs. the reciprocal of settling

                    velocity (electrostatic precipitator Ply ash from plant J; initial

                    .suspended solids concentration GO = 30,000 mg/1).
                                             -46-

-------
Sfl
o
1
 o
 u:
 tl
 '^j
 fj
                               o PORT 1


                               OVORT 2


                               Dl'ORT 3


                               APORT


                               APORT 5
                            CQ = 10,000 mg/l

                             k = 0.4429 mln/cm
                                       t -  kz  (rain)
         Figure 18.  Suspended solids  concentration vs  t - kz  (electrostatic precipitator

                     fly asli from plant J;  Initial suspended solids concentration
                     C0 = 30,000 mg/l).
                                         -47-

-------





io4
10
e
~
M
H
X
U
§ y
u io2
to
a
0
us
p
w
to
s~>

C - 8900 mg/1
— o
I k - 0.1969 min/cm ;
/
_
o
- n£
0 A /
n /
A R/
0 a AzXOf
r ^
a A
A OA
-o a° ^ 0
D 0
_
: O
-
- A
O
_
-
f

-
:
-
-



—
_
-


-
_
-
k = 6 min/ft
(0.1969 min/cm)
Ll.l. 1 1 1 1 1 | 1 1 1 I i I I II I i*i 1 1 1
u




10A
)
3
10






io2



10




1
io3                  io2                  10
                   SETTLING TIME/SETTLING  DEPTH,  t/z  (min/ft)
Figure 19.  Suspended solids concentration  vs.  the  reciprocal of  settling
            velocity (electrostatic  preclpitator  fly  ash  from plant J;
            initial  suspended solids concentration  Cfl = 8900 mg/1).
                               -48-

-------
      10
                                                                            10
      10
•a,
o
g
O


V)

o
H
      10
      10
             i  i  i   i	r	  11 i i  i i   i  i    r
                              O PORT 1
   APORT A



   OPORT 5

C  = 8900 mg/1



 k *•• 0.198 ratn/cm
                                                                O
                                                            D
                                  i I  I  I  I  ...I	I	I I I  I I  I  I	1	L
                                                 10
                                                                             10
          10
                              10
                                                     10
                                      t  -  kz  (min)
        Figure 20.  Suspended solids concentration vs.  t - kz  (electrostatic precipitator

                    fly ash from plant J;  initial suspended  solids concentration CQ = 8900


                    mg/1).
                                          -49-

-------
- TABLE 9. VALUES OF CONSTANTS FOR SETTLING CURVES
Plant
J — electrostatic
precipitator
E — electrostatic
precipitator
A — electrostatic
precipitator

J — mechanical
collector
South Chlckamauga
Creek
- — ~. 	 •• 	 _ 	
*
R = t - kz.
C0
(mg/1)
48,000
30,000
8,900
35,000
35,000
22,000
22,000
5,800
5,800
31,000
31,000
18,000
18,000
6,000
30,000
30,000
17,500
17,500
4,500
140


Equation
used
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(6)
(9)
=r 	 	 	


Range of R* k
(min) (rain/cm)
R>10
R>10
R>10
60.5>R>5
R>60.5
200>R>10
R>200
70>R>10
R>70
200>R>5
R>200
280>R>10
R>280
R>5
180>R>10
R>180
250>R>10
R>250
R>5
R>10


0.6234
0.4429
0.198
0.3117
0.3117
0.2364
0.2364
0.1101
0.1101
XJ.5414
0.5414
0.4593
0.4593
0.1773
0.2198
0.2198
0.1837
0.3837
0.16404
0.19685


**
Constant
a b
-1.0546
-0.9895
-0.8373
-0.5374
-0.2904
-0.8480
-0.0774
-0.6052
-0.2973
-0.8722
-0.5321
-0.9064
-0.424
-0.8466
-1.1431
-0.4175
-1.0524
-0.5222
-0.9798
18.559


31,000
5,300
1,950
770
275
2,100
35
850
230
9,100
1,500
11,000
720
2,600
17,200
3,900
11,200
590
8,700
174.9


**Units for constants a and b are mg/l-min and mg/1,respectively.
                                          -50-

-------
                                                              \
     Results of the settling studies on fly ash collected by mechanical
collectors or cyclones at plant J are shown in Figures A-12 through A-18.
The settling velocity of hindered zone of this fly ash was about twice
as fast as that collected by electrostatic precipitators at CQ = 30,000
mg/1 (compare k values in Figure 17 and A-13 and in Table 9).  This
increased velocity is expected because the larger and heavier particles
are collected by cyclones.  However, the mechanically collected fly ash
showed a slower settling behavior in the clarified zone (the zone behind
the hindered settling zone) than did the ash collected by the electro-
static precipitator (Figures 18 and A-14).  This difference in settling
behavior is quite interesting if the wide differences in particle size
distribution (Figure 12) between the two ashes are considered.

     The difference in settling behavior illustrates again that the very
fine particles play a major role for achieving a low suspended solids
concentration of the effluent from the clarification process, since the
relatively heavier particles are removed at the initial stage through
hindered-zone settling.  In Figure 12, less than 30 percent of fly ash
particles collected by electrostatic precipitators are greater than
20 [Jm, whereas more than 60 percent of fly ash particles collected by
mechanical collectors are larger than 20 |Jm.  The hindered-zone settling
of ash collected by the electrostatic precipitators seems to entrap more
fine particles than that of the ash collected by mechanical collectors,
thus leaving a lower concentration of suspended solids behind the zone.
This entrapment phenomenon could result from the fact that the coarser
particles of mechanically collected ashes had less chance of interaction
with the finer particles because of the fewer particles and the less
contact time, or settling time, than did the ashes collected by electro-
static precipitators.  Examination of Figures A-14, A-16, and A-18 for
the settling of mechanically collected fly ash shows that the data do
not differ much, except for the low suspended solids concentration,
whereas data for the electrostatic precipitator fly ash vary signifi-
cantly.  This may indicate that the hindered settling zone only minimally
affects the initial removal of fine particles in mechanically collected
ash, whereas it significantly affects the settling of ash collected by
electrostatic precipitators.

     The velocity of hindered settling zone (reciprocal of k) decreased
with the increase of initial suspended solids concentration, as shown in
Figure 21.

     To investigate the applicability of this graphical approach to the
settling of suspended solids in river water, a sample was collected from
the South Chickamauga Creek, Chattanooga, Tennessee, after a rainfall
and a settling study was conducted by placing the sample in a settling
column.  The movement of hindered settling zone could hardly be observed
in this case, as shown in Figure 22.  The rate of sedimentation was
relatively slow, probably because of the fine silt, clay materials, and
other low-density materials present; it took more than two days to
reduce the suspended solids concentration to 30 mg/1.  By estimating
                                    -51-

-------
   14
   12
•H
   1C
O

N   8


i-i

H





j?   6

W


M
Pn
O
M
O   o
o   2
   FLY ASH


O Plant A - Electrostatic precipitator


A Plant E - Electrostatic precipitator

O Plant J - Electrostatic precipitator


   Plant J - Mechanical collector
                                                       I
              10          20         30         40        50


                  INITIAL SUSPENDED SOLIDS  CONCENTRATION (g/1)
                                                60
              Figure  21.  Velocity  of  the  hindered  settling  zone
                         vs.  the initial  suspended solids concen-

                         tration of ash settling.
                                      -52-

-------
                                                                                                                                                     10
 I
Cn
CO
CO
Q
t-i


$
tn
                             W
                             Pu
                             CO
10


io2



10
1

1 1 1 1 1 Ml



E~ '
K
-
-
•
r-
"





k
(0.
1

	 1 	 1 	 1 1 1 1 II


5JH3^A^L^3-_




= 6 min/ft
1969 min/cm)
	 i i i i i i 1 I
n 1

[ 	 1 	 1 — 1 Mill


0
OA o
XV D°
OA n
OA
<



	 1 1 1 Mill


co
k
o
o
on o
C>A ° D
OA ° n


1 1 1 1 1 1 1.
0 PORT 1
D PORT 2 ~
O PORT 3
A PORT 4
O PORT 5
= 140 mg/1
» 0.1969 min/cm 	


o
o ___
1 1 1 1 1 1 1 1



2
10



10
1
o2 io3 10* ioj
                                                                          SETTLING TIME/SETTLING DEPTH,  t/z (min/ft)



                                                      Figure 22.  Suspended  solids concentration vs.  the reciprocal of settling

                                                                  velocity  (river water from  South  Chickafflauga Creek;  initial

                                                                  suspended  solids concentration Cn = 140 mg/1).

-------
 the best k value (Figure 22),  it was found that the suspended solids
 concentration followed Equation 9,  as shown in Figure 23.   Whether this
 slow settling resulted from the different nature of suspended solids
 present or from the very low initial suspended solids concentration (140
 mg/1),  or both,  is  not clear.   The  constants  for Equation  9 are  shown in
 Table 9,  and the effluent concentration of the sedimentation basin can
 be  estimated by Equation 10.

      The  effect of  initial concentration of suspended solids on  the
 behavior  of zone settling was  studied by conducting a series of  experi-
 ments on  the lower  initial suspended solids concentrations  (390  to
 3800 mg/1)  of electrostatic precipitator fly  ash from plant J.   The
 results are shown in Figures A-19 through A-24.   The  settling rate was
 greater for the  higher than for  the  lower initial concentrations of
 suspended solids in this  range  (390  to 3800 mg/1);  these results are
 Opposite  to the  previous  cases  for which the  initial  suspended solids
 concentration was high (8900 to  48,000 mg/1)  (Figures  15 through 20).
 The  behavior of  hindered  zone settling seems  to  become less  evident for
 initial concentrations of suspended  solids  less  than  8900 mg/1.

      Examination of settling data over the  concentration range of  390 to
 48,000  mg/1 (Figures 15 through  20 and Figures A-19 through  A-24)  show
 the  degrees and  changes of  particle  interaction  for different initial
 concentrations of suspended solids.  Up  to  8900  mg/1  the increase  in
 suspended solids  concentration enhances  the settling  rate, probably
 because of  the flocculating type of  interaction  in which large particles
 become  even larger  by  colloiding with  the small  particles.  However,
 the  suspended  solids concentration is  still not  high enough  to form
 a hindered  settling zone.  As the suspended solids concentration
 increases further, however, the settling  rate is  reduced because of the
 increase  in hindrance  and the formation of a hindered zone.  This  is
 shown in Figures  16 and 18  for suspended  solids  concentrations of  48,000
 and  30,000  mg/1, respectively.

     At this higher concentration of suspended solids, (greater than
 8900 mg/1), more water is displaced by settling  in the hindered zone.
 Therefore,  behind the hindered settling zone, the relatively high dis-
 turbances induced by the flow of displaced water can prevent the residual
 fine  ash particles  from settling.  The poorer settling of fine particles
 for very high and very low  initial suspended solids concentrations  indi-
 cates that  an optimum  initial concentration gives the best settling.
For the case of electrostatically precipitated fly ash from plant J, the
optimum initial concentration for suspended solids seems  to be about
8900 mg/1.  This optimum initial concentration of suspended solids
appears to be a point at which the suspended solids concentration is
 (1)  high enough to provide the particle interaction necessary for
the  formation of larger particles, and (2) low enough to  reduce the
turbulence resulting from the rise of displaced water caused by the zone
settling at high concentrations of suspended solids.
                                   -54-

-------
  140
  120
 (100
   80
                             1	1	till
T—I—I  1  11
u
CO
.J
«60
E
(X
K)
g
   40
   20
     Ttr
                            J	I	I   I  I  I
T—i—i   i  i  »  r
                0  PORT 1
                D PORT 2

                O PORT 3
                A PORT 4

                O PORT 5

             C0  =  140 mg/1

              k  =  0.1969 min/cm
        O
                                                                         I   I  I   I
                                             J	I  I   I  I  14
                                                                                                                             10
                                                       t - kz  (rain)

                          Figure 23.  Suspended solids concentration vs. t - kz  (river water from South
                                      Chickamauga Creek; initial suspended solids concentration CQ = 140 mg/1).

-------
     A  similar  result was observed  in settling of the mechanically
 collected  fly ash  from plant J, as  shown in Figures A-25 and A-26.  The
 degree  of  hindrance was reduced at  an initial suspended solids concen-
 tration of 3000 mg/1 (Figure A-25), as compared with the previous cases
 where the  initial  suspended solids  concentrations were 30,000  17 500
 and 4500 mg/1 (Figures A-13, A-15,  and A-17).  At the initial suspended
 solids  concentration of 3000 mg/1,  more fine particles escaped from
 the hindered settling zone (Figure  A-26) than in the previous cases
 (Figures A-12, A-14, and A-16), probably due to the reason that was
 discussed  earlier.

     Bottom ash settling tests were performed at two initial ash con-
 centrations, 30,000 and 10,000 mg/1.  Results of the ash settling tests
 are presented in Figures A-27 and A-28.  Bottom ash, due to its rela-
 tively  large particle size, settled much faster than the fly ash.  Also,
 the settling characteristics of bottom ash differed from that of fly
 ash; that  is, no distinction was found between the behavior of high and
 low suspended solids concentrations in the hindered settling zone during
bottom  ash settling.  After about two minutes of bottom ash settling,
 only the fine particles, representing about 2 percent of the initial ash
weight, were suspended in the water.  However, these fine bottom ashes
behave  like the fine fly ashes left behind the hindered zone.
                                   -56-

-------
                             SECTION 7

                     CHARACTERISTICS OF ASHES
     Coals contain various elements found in the earth's crust, inclu-
ding various rare elements (Table 3).  The mineral in coal comes from
the (1)  inherent matter in the plants from which the coal bed forms and
(2)  extraneous matter that is deposited in the coal bed from outside by
mechanical means (e.g., dust deposited from the atmosphere or suspended
and dissolved material carried by water).  Most of the mineral matter of
coal is extraneous.  After combustion, many trace and rare elements have
been found concentrated in the ashes of coals27'29'31*35'39 despite the
different chemical properties of coals.  The chemical characteristics of
ashes from individual pieces of coal may also vary widely, even when the
pieces are selected from closely adjacent places in the same seam.
Three mass balance studies have been conducted at three TVA steam
plants.24'29'58  Many toxic trace metals were found to be enriched to a
significant extent in the combined particulate and vapor phases of stack
gas.  These toxic metals may leach into water when ash contacts water by
ponding or landfill.

     The distribution of major elements in fly and bottom ashes is
approximately the same, but more trace metals are concentrated in fly
ash than in bottom ash.  Fly ash has been characterized within TVA.
Table 10 presents the chemical properties of fly ashes from 11 TVA steam
plants.

     Fly ash contains cenospheres, which are thin-walled hollow spheres,
20 to 200 |Jm in diameter, that float on water.  Some coarse-size ceno-
spheres are either particles filled with smaller spheres  (plerospheres)
or particles that have a thicker wall with a porous and irregular sur-
face.  The formation of cenospheres is dynamic, and gases of C02 and
Ng are trapped inside the sphere.59  The proportion of cenospheres in
fly ash is probably affected by the nature of minerals in the  coal being
burned,19'59 fusing temperature, type of boiler, and efficiency of fly
ash collection.  Almost all coal-fired power plants produce cenospheres.
At  some power plants, the cenospheres are sufficient to form a thick
layer of floating material on the surface of ash ponds.  Laboratory
tests were conducted to determine the amounts of cenospheres produced at
several TVA steam plants, and the cenospheres were defined as  those fly
ashes with a specific gravity less than one and floating on water for
more than three days.  The results in Table 11 indicate that the con-
tents of cenospheres range from 0.02 to 0.13 percent by weight in fly
ash collected by electrostatic precipitators and from 0.1 to 0.42 percent
by weight in fly ash collected by mechanical collectors.  To meet the
effluent limitations guidelines for suspended solids, discharge of
cenospheres into the ash pond effluent must be prevented at some ash
ponds.
                                    -57-

-------
                                                        TABUS 10,  CHEMICAL COMPOSITION OF ELY ASHES FROM TVA STEAM HAHTSa'b

Alumina (A1203), %
Calcium (CaO), %
Iron (Fe203), %
Magnesium (MgO), %
Potassium (KgO), %
Silica (Si02), %
Sodium (Na20), %
Sulfur (S03), %
Titanium (TiOg), %
Beryllium (Be), ppm
Cadmium (Ci), ppm
Chromium (Cr), ppm
Copper (Cu), ppm
Lead (Pb), ppm
Manganese (Mn), ppm
Nickel (Hi), ppm
Vanadium (v), ppm
Zinc (Zn), ppm
Specific gravity
Mean fly ash particle
diameter, ppi
Plant A
ESP
20.1*
1.8
21.1
0.9
2.9
1*7.1*
0.2
1.6
1.2
11*
5.3
170
160
120
285
150
150
965
2.69

11.1*
Plant C
ESP
22.7
1.7
H-3
0.93
-
1*7.6
2.7
-
-
-
8.0
300
ll*0
80
298
207
1*1*0
71*0
2.69

„
Plant D
ESP
29.6
0.8
3-8
0.9
2.7
57.5
0.7
0.1*
1.7
12
<1
180
195
69
51
115
130
97
2.13

10.1*
Plant E
ESP
16.2
5.1
23-0
1.1
2.3
1*7.6
0.6
1.1*
0.8
8.7
3.6
160
89
95
328
88
1*90
398
2.53

8.1*
MC
16.6
1*.6
29.0
1.0
2.1*
1*2.5
0.1*
1.2
0.8
8.1*
5.1*
135
91
1*9
395
100
235
1*35
2.66

9.8
Plant F
ESP
17.5
7.0
20.3
1.3
2.9
1*7.9
0.8
1.5
0.9
5.5
1.7
ll*C
89
53
635
81
235
395
2. US

13.3
Plant G
ESP
23.7
2.8
13-7
1.1
2.8
1*8.6
0.6
2.6
1.2
12
6.8
160
11*5
125
255
115
230
790
2.1*2

6.3
Plant H
MC
25.7
1.3
12.3
1.1
3-1
51.2
0.3
0.5
1.1
11
<1
11*5
11*5
31
2l*0
100
125
190
2.11

l!*.7
ELant I
ESP
2l*.7
1.9
12.9
1.3
3-3
51.8
0.1*
1.1*
1.1
13
5.1
130
150
105
250
115
160
550
2.6

3.8
MC
20.9
1.6
18.1*
1.0
2.6
51.5
0.2
0.1*
1.0
7.3
<1
120
76
15
255
91
115
11*0
2.3

13-5
Plant 3
ESP
26.5
1.1
12.2
0.9
2.8
1*8.7
0.2
0.7
1.2
8.5
<1
150
150
1*9
230
105
130
175
2.07

10.3
Plant K
ESP
25.1
2.1
12.1*
1.2
3-0
52.1*
0.9
1.0
1.1
12
9
170
230
105
70
115
130
920
2.1*5

5.2
MC
20.6
3.0
2l*.3
1.0
2.2
1*5.2
0.5
0.5
0.9
8
<1
ll*0
130
30
2l*5
97
120
310
2.1*

15.6
Plant L
ESP
21.6
2.3
1*.9
0.9
2.3
1*8.3
0.3
0.7
1.0
7.3

-------
     TABLE ll.P||ganagEJ)F CENOSPHERES IN FLY ASHES

                                              Cenospheres
	Fly ashes	  in fly ashes (%)

Plant A—electrostatic precipitator              0.022
Plant C—electrostatic precipitator              0.034
Plant E—electrostatic precipitator              0.042
Plant E--mechanical collector                    0.094
Plant H—electrostatic precipitator              0.037
Plant H—mechanical collector                    0.422
Plant J—electrostatic precipitator              0.132
Plant J—mechanical collector                    0.173
Plant K—electrostatic precipitator              0.092
Plant K—mechanical collector                    0.101
Plant L--electrostatic precipitator              0.080
Plant L—mechanical collector                    0.177
                             -59-

-------
     Also, cenospheres were collected from two acid ash ponds and one
alkaline ash pond, and samples were analyzed for both the principal and
trace constituents.  The results in Table 12 show that the chemical
composition of cenospheres is similar to that of fly ash, except that
the soluble constituents such as alkaline metals are lower in ceno-
spheres than in dry fly ash because those cenospheres have already been
in contact with water in the pond for several days.  However, when
cenospheres enter the discharges, they can contribute to both suspended
solids concentration and total concentration of trace metals in ash
pond effluents.
                                   -60-

-------
             TABLE 12.  CHEMICAL COMPOSITION OF CENOSPHERES
Constituent
Alumina (A1203) , %
Calcium oxide (CaO) , %
Iron oxide (Fe203) , %
Magnesium oxide (MgO) , %
Potassium oxide (F^O) , %
Silica (Si02), %
Sodium oxide (Na20) , %
Sulfur oxide (S03), %
Titanium oxide (Ti02) , %
Arsenic, yg/g
Cadmium, yg/g
Chromium, yg/g
Copper, yg/g
Lead, yg/g
Mercury, yg/g
Nickel, yg/g
Selenium, yg/g
Zinc, yg/g
Plant Aa
24.93
0.06
4.07
0.50
3.01
45.00
0.22
NA
1.50
45
<1
<5
45
140
<0.1
100
8
140
Plant Eb
20.73
14.91
6.59
0.98
4.22
41.90
0.69
0.19
1.22
10
<1
32.5
41
65
<0.1
140
8
120
Plant Jc
18.70
0.01
4.43
0.73
4.58
42.86
0.3
NA
1.63
94
<5
70
85
110
<0.1
80
<2
100
aAsh pond water—4.4 pH.




bAsh pond water—11.1 pH.




cAsh pond water—4.0 pH.



 NA—Not Available.
                                    -61-

-------
                               SECTION 8

                    LEACHING OF MINERALS FROM ASHES


     Inorganic materials, including trace elements, present in coal ash
leach into water during ash sluicing and settling.   Many trace elements
apparently are located on the surface of ash particles  and  thus cause
water quality problems at ash disposal sites.  This section of the
report is on laboratory leaching tests to assess the levels of minerals
leached from ash into water and on mathematical analysis of mass trans-
fer of chemical species leached from ash.

     The rate of mass transfer of any chemical species  from ash into
water can be expressed as


                           »A"U <«!-«.                      03)


     ^A = rate Of mass transfer' Per unit area,  g-mole/sec-cm2,

     km = coefficient of mass transfer between the  surroundings and the
          surface of solids,  cm/sec,

     C.^ - concentration of a  species at the  interface,  g-mole/cm3,

      C = concentration of a  species in the bulk liquid,  g-mole/cm3.


     The concentration of a species at a given point of ash surface
varies with time during leaching.   The mass transfer coefficient for a
single ash particle can be calculated by using the  Chilton-Colburn
analogy,60 as
where
                        NSh s NSho
         = Sherwood number (k Ly/D) ,

           where

           L = characteristic length  dimension, cm,

           y = mole fraction  of  a  species in the bulk liquid,

           D = volumetric  molecular diffusivity, cm2/sec,
                                   -62-

-------
    SL,   - Sherwood number for molecular diffusion from a sphere,
     bflO

     Nr,  - Reynolds number (dVp/p) ,
      Ke

           where

           d - diameter of a sphere, cm,

           V s mean velocity, cm/ sec,

           p = density of solvent, g/cm3,

           V - viscosity, g/cm-sec,

     N0  = Schmidt number (p/pD),
      bC

 a, m, n - constants.

     The Nq,   can be assumed to have a value of 2.  Ranz and Marshall61
obtained tne°following correlation for mass transfer of a component of
mole fraction y in a fluid to free-falling solids:
                           ' 2 + «•
     When ash materials are sluiced into the ash ponds or when water
seeps into the ash landfills, correlations of the form of Equation 14
with or without Nq»   can be used to describe forced-convection rates of
mass transfer only when the effects of free or natural convection are
negligible.  The effects of free or natural convection are negligible
for Reynolds numbers that satisfy the expression,
                        NRe i °-4 "Or

   where

        N-,  - Grashof number for mass transfer {p2agd (y. - y)/M2}>
         br                                             -L

              where

              a = concentration coefficient of volumetric expansion,
                  dimensionless ,

              g - gravitational acceleration, cm/sec2,

             y. = mole fraction of a species at the interface.
                                    -63-

-------
     Twelve different correlations of Equation 14, with or without N_,  ,
have been presented by various workers62 for forced-convection mass
transfer from single spheres.  Recommendation of one correlation rather
than another is somewhat difficult.

     Reed et al.63 determined the mass transfer coefficient of calcium
ion from a Wyoming coal fly ash and produced the correlation equation,

             NSho ~ 3'26 x 10~5 (w/Ps)-°-78 NRe°'21 Nsc°'33 »         C17)
where

     w - weight concentration of solids in solvent, g/cm3,

    p  = density of solids, g/cm3.
     s

The mass transfer coefficient was calculated as ranging from 1.3 x 1(T3
to 8.3 x 10"5 cm/sec.

     Based on the above theoretical analyses, many independent param-
eters in the dimensionless numbers can affect the mineral leaching rate
of fly ash.  However, principal factors may be the concentration and
form of chemical species in ash, molecular diffusivity, particle size,
and corresponding bulk flow velocity normal to the solid surface (or
intensity of turbulence).

     Kinetic studies were performed to investigate the mineral leaching
rate of fly ash.  Acid, neutral, and alkaline fly ashes were collected
from TVA steam plants,  and certain amounts of fly ash were put in beakers
and mixed with water with two-blade impellers.   The result of mineral
leaching represented by conductivity and the corresponding pH for each
of the 10 fly ashes with 3 percent ash concentration are presented in
Figures 24 and 25 and Figures B-l and B-8 in appendix B.  The kinetic
equilibrium curves of conductivity and pH for these ashes leveled off
between 10 and 240 min after the ash and water were in contact.

     In general, the rate of mass transfer of minerals for these fly
ashes was rapid.  This  indicated that the dissolved material in the ash
can leach into water within a very short period of contact time.   For
wet ash handling, most of the dissolved minerals will be leached out of
ash during sluicing and transporting ash into ash pond.  However, the
ash in the bottom of the pond will continue to leach while the ash is in
contact with water if the surrounding environment is changed,  such as
under anoxic and low-pH conditions.   TVA has monitored ash pond leachate
at two coal-fired power plants.51  The interstitial water extracted from
several soil core samples  collected underneath the ash ponds was found
to be acidic (pH about  4)  even though the surface discharges of these
two ash ponds were alkaline.
                                    -64-

-------
                                               -S9-
"J
H-
00



n

N)
*-
 5
 0.
 2
 rt
 ID
 O


 -o



 n
 H-
 •O
M

§

•O

sr
a
rt

>
                                                   nH  (units)
        o

        H

                                                                               -{>—r"1-
                                                                                              q
                                                                                              M

                                                                           0
                                                                            o
                                                                            o
                                                                                  o
                                                                                  o
                                            CONDUCTIVITY  (ymhos/cm)

-------
 12.5
                                                                                                                            -2000
 12.0
11.5  -
11.0
              20
                                                                                                "O" - CONDUCTIVITY




                                                                                                 -A- - T>H
                       40
                                 60
                                          80
                                                   100
                                                              120
                                                                        140
                                                                                 160
                                                                                          180
                                                                                                   200
                                                                                                             220
                                                            MIXING TIME  (min)



     Figure 25.  pH and mineral leaching rate of 3 percent electrostatic  precipitator fly ash from plant E.
                                                                                                                              1800
                                                                                                                            -1600
                                                                                                                            -1400
                                                                                                                             1200
                                                                                                                            _1000
                                                                                                                              800
                                                                                                                              600
                                                                                                                             400
                                                                                                                        240
 u
•-»
 0)

 O
                                                                                                                                     s
                                                                                                                                     HI
                                                                                                                                     >
                                                                                                                                     g

-------
     Laboratory leaching studies were also conducted at four different
ash concentrations.  The resulting kinetic equilibrium curves of con-
ductivity and pH in Figures 26 and 27 and Figures C-l through C-4 show
that the ash concentration has a major effect on the concentration level
of dissolved solids in water, but has little effect on the time of
mineral leaching.  Obviously, the concentration level of trace metals
leaching to water significantly impacts water quality.

     After the water has contacted the active sites on or in the ash
particle and dissolved the soluble chemical species, the mathematical
expression of the concentration of chemical species leaching from fly
ash can be derived by unsteady-state molecular diffusion in a sphere.
Therefore, three assumptions are made:  (1) the concentration of solute
is uniform at C  through the sphere at the start of diffusion (t = 0);
(2) the resistance to transfer in the medium surrounding the ash sphere
is negligible, so that the surface concentration of the ash sphere is
constant at C* and is in equilibrium with the entire water phase; and
(3) the diffusion is radial, there being no variation in concentration
with angular position, and physical properties are constant.  The par-
tial differential equation for unsteady-state diffusion can be generally
expressed by
                                  2 dC-.                                    ftn\
                    5t = u ^* + r §^  '                                  (18)
The boundary conditions follow from the initial assumptions:

                              C(r,o) = CQ

                             C(r ,t) = C*,
                                O

                          lira C(r,t) = bounded,
                          r-»o
where r  is the radius of the ash sphere.
       s

     Equation 18 can be solved by applying the methods of separating
variables and Fourier series:
                        n=l                  s

The total transfer up to time t is N,

where


                                8r3           CD
                                    i   .  fllllL^.      ,-Llli /I L."*              fin\
                                    — sin (	) exp  (—32	J  •            (1°)
                   C|k)     dt s _»  (c  - C*) I  ^  (1 - exp  ( y  u))    (20)
                    r r=r             °      n=l n              rs
                         s
                                   -67-

-------
6-
                     20
                                       SUSPENDED SOLID  CONCENTRATION
                                           3_%      E%     1%     0.5%
                                   30         40
                                MIXING  TIME  (min.)
50
                                                                    O
60
                         6
                                                                              -4
                                                                                0
Figure  26.  pH of ash transport water vs.  mixing time for various ash concentrations
           (electrostatic precipitator fly ash from plant A).
                                       -68-

-------
1200
!000-
                10
20
                                           SUSPENDED  SOLIDS CONCENTRATION
                                              $%>       2%     !%
                                               O       OO
   30         40
MIXING  TIME  (min.)
                                                            50
                                                         200
                                                                                    000
                                                                                   800
                                                                                    600
     Figure 27.  Conductivity of ash transport water vs. mixing time for various ash
                concentrations (electrostatic precipitator  fly ash from plant A).
                                           -69-

-------
 A mass balance on the transfer up to time t is:


                           (Co - C) x f Ttr* = N,                        (21)



 in which C is the average concentration throughout the ash sphere at t
 ine fractional extraction from the ash sphere at time t may be defined
 as follows and combined with Equation 20:
      C  - C
       o     _     3N             6   °°   1      -Dn27t2t
      CQ - C*~  4nr*(C -C*)  ~ l ~ &  f   ^ exP< - £2—)-               (22)


      Skelland62 indicated that the series in Equations 19  and 22 con-
 verge rapidly only for large times or large values  of Dt/r2   The
 previous kinetic studies  show that the rate of mineral leading from ash
 is  rapid,  or that the value of Dt/r2  is small.   Therefore,  alternative
 solutions  useful for small  times can  be derived by  use of  the Laplace
 transform.   The results are in terms  of an infinite series  of error
 functions  and associated  functions:


                   rs            °°        (2n+l)r -r        (2n+l)r +r
          C  = Co + ^(C*-Co)   I  (erfc        s  - -  erfc  - - ^,    (23)
                                n=0        2 VDt              2

    and

                                   (  + 2  z  ierfc    ) - 3   2.           (24)
                 o             s  V71    n=l       ^5t       rs
   where

        ierfcx = J^ erfc0d0 = -± exp(-x2)-x erfcx
                              Vn

     Therefore, the amounts of chemical constituents leaching from fly
ash depend on the available concentration and form of chemical species
in ash, particle size of ash, and diffusivity of each individual species.

     Laboratory studies were conducted to determine the level of mineral
concentrations in ash sluice water resulting from the different ratios
of ash to water in contact.  The chemical composition of three fly ashes
                                   -70-

-------
used for this study are shown in Table 13, and these compositions are
within the range of expected values reported in the literature.  Repre-
sentative weight fractions of ash samples were mixed with water at 20 C
for 24 h and filtered.  The soluble minerals leaching from ash into
water should reach equilibrium levels under these conditions.  The
results of this study are plotted in Figures 28 through 33.

     Results of the study indicated that .sulfur oxides and alkaline
metal oxides in the fly ash easily dissolved in water.  The concen-
trations of sulfate and calcium built up rapidly in the water as ash
concentrations increased, but their maximum concentrations depended on
pH, carbonate alkalinity, and ionic strength of water.  Potassium and
sodium also were released readily into the sluice water and were inde-
pendent of the pH value.  Chlorides dissolved only slightly.  The
concentrations of dissolved potassium and sodium were less than the
concentrations of calcium in sluice water, but the concentrations of
potassium and sodium can increase linearly at high ash concentrations
because of their high solubility limits.  The leaching of magnesium and
silicon oxides were continuously released into water, even though the
silicon has a low solubility limit.  However, neither magnesium nor
silicon was leached from the alkaline fly ash.

     According to Tables 10 and 13, silica, alumina, and iron oxides are
the three major components of fly ash.  The other principal components
are calcium, potassium, magnesium, sodium, titanium oxides, and sulfur
oxides.  Among these principal components, iron and titanium were not
released into the neutral and alkaline sluice waters, but were released
into the acid sluice water.  Aluminum was not released into the neutral
sluice water; it dissolved only slightly in the alkaline sluice water,
but dissolved greatly in the acid sluice water.

     However, pH is not the only factor that governs the release of the
components in fly ash.  The total amount of dissolved salts released
from fly ash also depends on (1) the content of elements in fly ash,
especially the quantity of alkaline oxides and sulfur oxides in ash,
and (2) the manner in which each element is held to the fly ash.  These
particular studies indicated that the concentrations of total dissolved
solids and the conductivity in the acidic ash sluice water were higher
than those in the neutral and alkaline ash sluice waters, and the
concentrations of total dissolved solids and the conductivity in the
alkaline ash sluice water were higher than those in the neutral ash
sluice water.

     The leaching of trace metals from ashes is of particular concern.
Leachability of trace metals from ash is governed by the surface con-
centration of each trace metal in the ash matrix,65 its chemical bonding
in the ash, and pH of water with which it comes in contact.  In the
studies of neutral fly ash in contact with river water, chromium, lead,
                                   -71-

-------
             TABLE 13.  CHEMICAL COMPOSITION OF DRY FLY ASHES
                               USED FOR LEACHING STUDY
Constituent
Alumina (A1203) , %
Barium oxide (BaO) , %
Calcium oxide (CaO) , %
Chloride (Cl) , %
Iron oxide (Fe^g) , %
Magnesium oxide (MgO) , %
Potassium oxide (K20) , %
Silica (Si02), %
Sodium oxide (Na20) , %
Sulfur trioxide (S03) , %
Titanium oxide (Ti02) , %
Arsenic, yg/g
Boron, yg/g
Cadmium, yg/g
Chromium, yg/g
Copper, yg/g
Lead, yg/g
Manganese, ug/g
Mercury, yg/g
Nickel, yg/g
Selenium, yg/g
Zinc, yg/g
Plant A
22.67
0.06
1.68
NA
20.02
0.62
0.27
44.91
0.35
0.85
1.17
72
NA
12
140
NA
460
250
0.15
280
4.8
1000
Plant E
18.52
0.22
5.74
0.25
20.79
1.23
3.37
46.28
0.66
1.55
1.07
55
1800
6
90
78
75
410
0.1
100
6
540
Plant J
31.19
0.16
1.82
0.35
8.76
1.53
4.34
49.70
0.32
0.40
1.27
170
400
<2
140
170
100
220
0.42
100
8
280
NA--Not Available
                                    -72-

-------
        I   I  I  I  I  I  ]   I  I  I  I  I  I   I  I  I  I  I  I  I  I
    0
 240      360      480

ASH CONCENTRATION  (g/l)
Figure 28.  pH and leaching of principal constituents from an
            alkaline fly ash sample from plant V.
                            -73-

-------
                             CONCENTRATION  (mo/1)
  OQ


  6
  (D


  10
Ml f
n n>
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p> OQ
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  CO
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                                                           o
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                                                                      o
                o   -
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                                                                    O

-------
Ui
                      H-

                      •5
                      i-i
                      n>

                      u>
                      o
CONCENTRATION   (mq/l)
CONDUCTIVITY   pH

  (umhos/cm)   units

   _  ro  cu
   o  o  o
   o  o  o
OO  O  O
                          I

                          o
                          o
                          m

-------
CONCENTRATION (mg/l)

-------
CONCENTRATION    (mg/l)
  pH
(units)
                                       O O PO 4* CD CD O

-------
                                                      CONCENTRATION  (mq/l)
  00
  c
  CO
  05
01 r1
03 n>
  03
S o
   1
(D S
  00
Mi
ft O
O Hi

  It
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  3


  §

  P>
  o
  H-
  d.
  H-
  O

  t-h
  0)

-------
and mercury did not leach from the ash.  This agrees with their solu-
bility limits at neutral pH.  Concentrations of arsenic, barium, boron,
cadmium, copper, manganese, nickel, selenium, and zinc increased with
increasing concentrations of ash (Figure 31).  Concentrations of arse-
nic, boron, cadmium, manganese, and selenium greatly exceeded the
quality criteria for water.66  Copper and zinc apparently would have
exceeded quality criteria for water if the ash concentration were
higher than 60 percent by weight.  Although these criteria (appendix E,
Table E-l) are not applicable to ash pond effluents, they are used here
and elsewhere in this report as a screening process to identify water
quality constituents that may deserve environmental consideration.

     Alkaline fly ash in contact with water did not release cadmium,
iron, lead, manganese, and mercury into alkaline water because of the
low solubilities of these trace metals.  However, boron, barium, arse-
nic, chromium, copper, nickel, selenium, and zinc did leach into the
sluice water, but their concentrations quickly leveled off somewhat
(Figure 29).  Concentrations of barium, boron, chromium, and selenium
exceeded quality criteria for water.66

     When acidic fly ash was in contact with water, almost all the
metals mentioned above could have leached into the water (Figure 33).
Concentrations of arsenic, boron, cadmium, chromium, copper, iron, lead,
manganese, mercury, selenium, and zinc exceeded the quality criteria for
water.66  In addition, the concentration levels of boron, chromium,
copper, iron, manganese, nickel, and zinc in the acidic ash sluice water
were much higher than those in the alkaline and neutral ash sluice
waters.  Therefore, according to these studies, low-pH water does favor
the leaching of most trace metals; however, the leaching of boron and
selenium does not depend significantly on pH.  Of these trace metals,
arsenic, barium, cadmium, chromium, lead, mercury, and selenium are
toxic to humans, and boron is toxic to plants.

     The rankings of trace metal concentrations resulting from leaching
from these three particular ashes were:  B>Ba>Se>Cr>Zn>Ni>Cu>Se>As in
alkaline ash sluice water; B>As>Zn>Mn>Ni>Ba>Se>Cu>Cd in neutral ash
sluice water; and Al>Fe>B>Zn>Cu>Mn>Ni>Ti>Cr>As>Ba>Pb>Cd>Se>Hg in acidic
ash sluice water.

     The laboratory testing results may provide a delineation of poten-
tial trace metal pollution resulting from ash disposal under various
ash-to-water contact ratios.  Field characterizations of ash pond efflu-
ents have also been conducted at TVA's 12 steam plants since 1967.  TVA
ash ponds are divided into three categories:  (1) those that receive
only fly ash, (2) those that receive only bottom ash, and (3) those that
receive both types of ash.  Table 14 lists data related to the chemical
composition of ash pond effluents from TVA's  12 steam plants.
                                    -79-

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TABLE 14.  CHAEACTKBISIICS OF ONCE-THROUGH ASH POHD DISCHABGES
Plant A
Sourcea
Flow, gpm

Total alkalinity, b
mg/1 as CaCO,
Phen. alkalinity, b
mg/1 as CaCOj
Conductivity, b
lamhos/cm
Total hardness,
mg/1 as CaCO^
pH, units b
1
00 .
O Dissolved solids, D
1 mg/1
Suspended solids,
mg/1
Aluminum, mg/1

Ammonia,
mg/1 as H
Arsenic, mg/1

Barium, mg/1

EFF
BW
EFF
HW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
Fly ash
pond
6667.3
6441.7
18.7
110

-------
Plant A

Beryllium, mg/L
Cadmium, mg/1
Calcium, mg/1
Chloride, mg/1
Chromium, mg/1
Copper, mg/1
jjg Cyanide, mg/1
t— •
Iron, mg/1
Lead, mg/1
Magnesium, mg/1
Manganese, mg/1
Mercury, mg/1

EFF
EW
EFF
EW
EFF
RW
EFF
BW
EFF
EW
EFF
RW
EFF
EW
EFF
HW
EFF
EW
EFF
EW
EFF
EW
EFF
EW
Fly ash
pond
0.01
<0.01
0.038
0.001
126
35
7
6
0.072
0.010
0.33
0.09
<0.01
2.3
2.7
0.066
0.021
14
6.1
0.49
0.13
0.0003
< 0.0002
Bottom ash
pond
<0.01
<0.01
0.001
0.001
3S
35
7
6
0.007
0.010
0.07
0.09
<0.01
5.2
2.7
0.017
0.021
6.0
6.1
0.17
0.13
0.0005
< 0.0002
Plant B
Fly ash
pond
<0.01
<0.01
0.001
0.004
152
19
6
5
0.013
< 0.005
0.03
0.02
<0.01
1.4
0.57
0.015
<0.01
3.6
0.12
0.06
0.0008
< 0.0002
Bottom ash
pond
<0.01
<0.01
0.002
0.004
50
19
7
5
0.009
< 0.005
0.06
0.02
<0.01
4.7
0.57
0.018
<0.01
6.2
4.3
0.40
0.06
0.0009
< 0.0002
Plant C
East 	
West
<0.01 <0.01
<0.01 <0.01
0.006
0.001
78
29
11
11
0.006
0.012
0.05
0.11
0.01
1.7
6.5
0.021
0.022
10
9.5
0.20
0.31
0.0034
0.0004
0.002
0.001
37
33
11
11
0.009
0.013
0.06
0.12
0.01
6.0
7.2
0.017
0.024
10
6.6
0.18
0.31
0.0070
0.0003
Plant 13
<0.01
<0.01
0.001
< 0.001
31
28
3
3
<0.005
0.005
0.03
0.07
<0.01
0.32
0.51
0.016
0.012
8.3
8.0
0.02
0.07
0.0002
0.0002
Plant E
<0.01
<0.01
0.001
0.001
126
17
6
5
0.017
< 0.005
0.08
0.05
<0.01
0.16
1.0
0.017
0.015
0.3
0.01
0.05
0.0002
< 0.0002
Plant F
<0.01
<0.01
0.001
0.001
107
27
5
4
0.033
0.006
0.03
0.05
<0.01
0.22
1.1
0.013
0.019
1.57
4.2
0.01
0.07
0.0003
0.0006
Plant G
<0.01
<0.01
< 0.001
< 0.001
73
20
4
4
0.011
0.005
C.05
0.07
0.01
0.53
1.3
0.014
0.019
2.4
4.0
0.02
0.10
0.0024
0.0049
Plant E
<0.01
<0.01
0.001
< 0.001
50
28
14
14
0.006
0.005
0.04
0.07
<0.01
0.56
1.1
0.015
0.019
7.4
7-4
0.06
0.14
0.0004
0.0003
Plant I
<0.01
<0.01
< 0.001
< 0.001
84
19
6
6
0.017
< 0.005
0.06
0.07
<0.01
0.26
1.7
0.012
0.15
1.2
3.3
0.05
0.01
0.0003
0.0002
Plant J
<0.01
<0.01
0.001
0.001
34
15
5
2
0.005
0.005
0.11
0.08
<0.01
2.4
0.7
0.015
0.010
6.7
4.5
0.38
0.07
0.0003
0.0003
Plant K
<0.01
<0.01
0.001
< 0.001
76
20
10
7
0.019
' 0.009
0.05
0.07
<0.01
0.39
1-9
0.017
0.01
1.6
4.3
0.02
0.10
0.0003
< 0.0002
Plant L
<0.01
<0.01
0.001
< 0.001
54
17
6
6
0.009
0.009
0.06
0.07
<0.01
0.56
1.03
0.017
0.016
2.6
3.9
0.03
0.07
0.0003
< 0.0002

-------
SABLE 14 (COHTHfUED)
Plant A
Fly ash Bottom ash
pond pond
Nickel, mg/l

Total phosphate,
mg/l as P
Selenium, mg/l

Silica, mg/l

Silver, mg/l

Sulfate, mg/l
I
OO Zinc, mg/l
1
EFF
RW
EFF
RW
EFF
RW
EFF
RW
EFF
RW
EFF
RW
EFF
RW
0.08
<0.05
0.03
0.07
0.002
< 0.002
13
5.6
<0.01
<0.01
346
21
1.4
0.09
0.06
<0.05
0.07
0.08
0.002
0.002
7.4
5.6
<0.01
<0.01
45
21
0.08
0.09
Plant B
Fly ash Bottom asl
pond pond
0.05
<0.05
0.06
0.02
0.015
< 0.002
7.1
5.4
<0.01
0.02
214
12
0.05
0.02
0.06
<0.05
0.06
0.02
0.007
0.002
6.4
5.4
<0.01
0.02
102
12
0.13
0.02
i Plant C
East
0.05
<0.05
0.04
0.22
0.010
0.002
7.4
6.1
0.01
0.01
158
23
0.13
0.08
West
0.06
0.05
0.12
0.25
0.003
0.002
6.7
6.2
0.01
0.01
99
49
0.14
0.08
Plant D
0.06
0.08
0.03
0.02
0.070
0.002
4.0
5.2
0.01
<0.01
57
16
0.03
O.o4
Plant E
<0.05
<0.05
0.01
0.07
0.007
< 0.002
7.0
4.7
0.01
<0.01
147
20
0.05
0.08
Plant F
0.05
<0.05
0.02
0.13
0.014
< 0.002
6.0
4.5
<0.01
<0.01
160
19
0.05
0.12
Plant G
<0.05
<0.05
0.07
0.09
0.010
0.002
4.4
4.4
•CO.Ol
<0.01
182
17
0.05
0.09
Plant H
0.05
<0.05
0.12
0.14
0.017
0.002
4.9
4.9
<0.01
<0.01
98
19
0.05
0.11
Plant I
0.05
<0.05
0.06
0.17
0.012
< 0.002
7.1
5.4
<0.01
<0.01
81
21
0.08
0.07
Plant J
0.05
<0.05
0.06
0.02
o.oo4
0.003
6.4
3-9
<0.01
<0.01
119
22
0.07
0.06
Plant K
0.06
<0.05
0.05
0.1C
0.010
0.002
6.7
4.6
<0.01
<0.01
83
20
0.05
0.07
Plant L
<0.05
<0.05
0.06
0.03
0.010
0.002
5 7
x« i
5.1
< 0.01
<0.01
80
13
0.0^4-
0.06
aEFF—ash pond effluent (data from 1973 to 1975); EW—raw water for ash  sluicing (data from 1974 to  1975).




 Average values of weekly grab samples; all other numbers are average values  of ouarterly grab  samples.

-------
     The quantity of water for ash handling is generally high at TVA
steam plants because of the large available quantity of water in the
Tennessee Valley.  Therefore, the ash concentrations in the ash trans-
port water during sluicing at TVA steam plants range from 5.6 to 25.2 g
per liter; these values are much lower than the nationwide range of 6 to
200 g per liter.5

     Although the ash concentration in the ash transport water is low at
TVA steam plants, various trace metals were found to have concentrations
exceeding the water quality criteria.  Based on quarterly ash pond
monitoring for a 3-year period, the percentage of each trace element
equal to or exceeding a given concentration are presented in Figures D-l
to D-15.  Boron was not included in the monitoring, but the quantity of
boron in ash pond effluents would be high because the coal fly ash contains
significant levels of boron and the leaching of boron is not limited by
pH.  The results from laboratory leaching tests and ash pond monitoring
indicate that many trace metals are present in ash pond effluents in
potentially toxic quantities.
                                     -83-

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                               SECTION 9

            EFFECT OF pH AND SUSPENDED SOLIDS ON TRACE METAL
                 CONCENTRATIONS IN ASH POND EFFLUENTS


     Trace metals may occur in ash pond discharges in both dissolved and
suspended forms.  The dissolved trace metals in the ash transport water
are governed by their leachability from the ash materials (see section 8)
The suspended trace metals in ash pond effluents may be associated with
unsettled ash and colloid particles which contain undissolved trace
elements.

     A field survey was conducted at the plant E alkaline ash pond to
investigate the distribution of dissolved and suspended trace elements
in the intake water, ash transport water, and ash pond effluent.  The
average concentrations of chemical species and their relative forms of
existence are presented in Table 15.  The intake water, which was pumped
from the once-through cooling water discharge channel, contained very
low concentrations of total suspended solids (3 mg/1) as well as dis-
solved and suspended trace metals.

     During the survey, the average ash sluicing times per day were 240
min for fly ash collected by electrostatic precipitators, 93 min for fly
ash collected by mechanical collectors, 20 min for bottom ash, and 44
min for pyrite.

     The total suspended solids concentrations in ash slurries were
quite high, and trace metals were mostly in the undissolved forms.  For
instance, 8.5 mg/1 suspended lead and 0.017 mg/1 dissolved lead were
found in fly ash slurry from electrostatic precipitators, 1.8 mg/1
suspended lead and 0.047 mg/1 dissolved lead were found in fly ash
slurry from mechanical collectors, 14.7 mg/1 suspended lead and 0.016
mg/1 dissolved lead were found in bottom ash slurry,  and 0.12 mg/1
suspended lead and 0.02 mg/1 dissolved lead were found in pyrite slurry.
Because most of the ash particles settled in the ash pond and only 11
mg/1 suspended solids was found in ash pond effluent, the suspended
trace metals were not observed in significant quantities.  Also the
dissolved trace metal concentrations were low in the alkaline effluent.
Concentrations of some trace metals, such as copper,  iron, lead, and
zinc were found to be lower in the effluent than in the intake water.

     Laboratory studies were conducted to investigate the effects of pH
adjustment between 6 and 9 and reduction of suspended solids concen-
tration to 30 mg/1 on the forms and concentrations of trace metals in
ash transport water after settling.
                                   -84-

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                                             TABLE 15.   AVEBAGE CONCEHTEATIONS  (mg/1) OF DISSOLVED AND SUSPENDED CHEMICAL SPECIES DJ IHTAKE WATEE,
CM
Flv ash slurry

Solids
Dissolved
Suspended
Aluminum
Dissolved
Suspended
Calcium
Dissolved
Suspended
Chromium
Dissolved
Suspended
Copper
Dissolved
Suspended
Iron
Di ssolved
Suspended
Magnesium
Dissolved
Suspended
Lead
Dissolved
Suspended
Zinc
Dissolved
Suspended
Silica
Dissolved
Suspended
Sulfate
Dissolved
Suspended
nH of water


104
3
0.3
0.5
27
6
< 0.005
<0.005
0.06
0.06
0.06
0.26

U.7
0.01
0.01
0.03
0.01
2.3
0.5
10
7.8
Electrostatic
precipitator

1*6,000
3.1
1*,330
500
1,330
0.022
0.01
3.1
0.1

323
0.017
8.5
0.02
29
1.3
10,030
360
260
12. U
Mechanical
collector

21,500
1.1
1,750
520 .
795
0.007
2.0
0.01
0.71
0.8
3,830

135
0.0^7
1.8
0.02
7.3
1.1
4,21*0
133
li*7
12.lt
Bottom ash
	 slurry 	

115,500
0.6
9,730
83
180
< 0.005
0.1
<0.01
5.6

-------
 Study 1—Reducing Suspended Solids Concentrations to 30 mg/1 and Then
 Adjusting pH to 6 and 9~             ~~       ~           	

      Dry fly ash samples, representing acidic, neutral, and alkaline
 characteristics, were collected from six TVA steam plants.   Each ash
 sample was weighed and then soaked in river water for about 3 h.   The
 water quality of the river water is shown in Table 16.   Ash slurry
 samples were prepared so as to contain 30 g/1 suspended solids,  and each
 slurry was poured into a column for settling tests,  as  described pre-
 viously.  The concentration of suspended solids in the  supernatant was
 determined by measuring the sample withdrawn from the top portion of the
 settling column at various time intervals.   When the suspended solids
 concentration reached about 30 mg/1,  a large quantity of sample  was then
 taken,  and the sample was analyzed for dissolved and suspended trace
 metals.   All acid and alkaline samples were adjusted to pH  6 or  9 by
 using sodium hydroxide or hydrochloric acid solution before they were
 analyzed for dissolved and suspended  trace  metals.   The results  of the
 effect  of pH on the settled ash transport water are  presented in Tables
 17  through 22.

      The electrostatical precipitator fly ash transport waters at two
 plants  (plants  A and H)  were originally acidic.   For the acidic  ash
 transport water sample at plant A,  containing 30  mg/1 suspended  solids
 (Table  17),  total concentrations of boron,  cadmium,  iron, manganese,  and
 lead  exceeded water quality criteria  for  domestic water supply and long-
 term  irrigation.66  The  concentration of  suspended iron, which is  asso-
 ciated with  unsettled fly ash  particles,  was  quite high (4.2  mg/1).
 Although the concentration of  suspended lead  was  not high,  the concen-
 tration  of total  lead exceeded the  0.05-mg/l  level of water  quality
 criterion.   A high concentration of dissolved  aluminum  was leached  from
 the fly  ash,  but  aluminum is not regulated  in  the quality criteria  for
 water by EPA.

     After the  pH was  raised to  6,  most of  the dissolved aluminum  and
 iron were transformed  to  their  suspended  forms as aluminum and iron
 hydroxides.   Other trace  metals  did not change significantly  at pH  6.

     After the  pH of  the  water was  raised to 9, the  aluminum  slightly
 redissolved,  and  arsenic, boron, barium,  cadmium, magnesium,  and sele-
 nium remained mostly  in their dissolved forms.  The  other dissolved
 trace metals were precipitated at pH 9.  Therefore,  for this particular
 fly ash  transport water, boron,  cadmium, and manganese  concentrations
 exceeded  the water quality criteria for domestic water  supply and long-
 term irrigation after pH had been adjusted to 6 and 9 and suspended
 trace metals had been removed.

     For  the acidic ash transport water sample from plant H (electro-
 static precipitator), containing 30 mg/1 suspended solids (Table 19),
 the total concentrations of boron, cadmium,  iron, and manganese exceeded
water quality criteria for domestic water supply.  The concentration of
                                   -86-

-------
      TABLE 16.   CONCENTRATIONS  OF DISSOLVED AND  SUSPENDED
                   TRACE METALS  IN TENNESSEE RIVER WATER3
Trace metal
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Nickel
Lead
Selenium
Zinc
Concentrations
Dissolved
0.4
<0.005
0.16
<0.1
<0.001
<0.005
0.05
<0.05
<0.0002
0.01
<0.05
<0.01
<0.002
<0.01
(mg/l)
Suspended
0.3
<0.005
<0.1
<0.1
<0.001
<0.005
0.01
0.26
<0.0002
<0.01
<0.05
<0.01
<0.002
<0.01
apH of river water was 7.2.
                               -87-

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TABLE 17.  EFFECT OF pH ADJUSTMENT ON TRACE METAL CONCENTRATIONS IN ELECTROSTATIC.
                         PRECIPITATOR ASH TRANSPORT WATER OF PLANT
Trace metal concentration (mg/1) in ash transport
water with varying pH
Trace metal
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Nickel
Lead
Selenium
Zinc
pH 3.
Dissolved
27
0.05
4.6
0.3
0.077
0.023
0.5
3
<0.0002
0.47
0.12
0.047
0.002
1.3
5
Suspended
1.6
<0.005
<0.1
<0.1
<0.001
<0.005
0.02
4.2
<0.0002
<0.01
<0.05
0.01
<0.002
0.03
PH
Dissolved
0.9
0.04
4.5
0.3
0.077
0.02
0.5
0.9
<0.0002
0.47
0.12
0.045
0.002
1.3
6
Suspended
27.7
0.01
0.1
<0.1
<0.001
<0.005
0.02
6.3
<0.0002
<0.01
<0.05
0.01
<0.002
0.03
PH 9
Dissolved
1.6
0.04
4.7
0.2
0.05
<0.005
<0.01
0.6
<0.0002
0.3
0.07
0.01
0.002
0.09

Suspended
27
0.01
<0.1
<0.1
0.02
0.02
0.5
6.5
<0.0002
0.1
0.05
0.04
<0.002
1.2
 Before settling,  the ash concentration of the slurry was 30 g/1.   After
 settling test,  the suspended solids  concentration of the collected water
 sample was 30 mg/1 and the pH was  3.5.   The pH of the unfiltered  water
 sample was then adjusted to pH 6 and 9 by adding  sodium hydroxide.
                                       -88-

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TABLE 18.  EFFECT OF pH ADJUSTMENT ON TRACE METAL CONCENTRATIONS IN ELECTROSTATIC,
                         PRECIPITATOR ASH TRANSPORT WATER OF PLANT Ea
Trace metal concentration (mg/1) in ash transport
water with varying pH
Trace metal
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Nickel
Lead
Selenium
Zinc
PH
Dissolved
9.2
<0.005
7.1
0.3
0.002
0.07
<0.01
0.1
<0.0002
<0.01
<0.05
0.012
0.046
0.04
11.1
Suspended
2.4
<0.005
<0.1
<0.1
<0.001
<0.005
0.07
0.4
<0.0002
0.01
<0.05
<0.01
<0.002
0.02
pH
Dissolved
8.8
<0.005
7.2
0.4
0.002
0.04
<0.01
0.09
<0.0002
0.01
<0.05
0.01
0.04
0.04
9
Suspended
<0.8
<0.005
<0.1
<0.1
<0.001
0.03
0.07
0.4
<0.0002
<0.01
<0.05
<0.01
<0.002
0.02
pH 6
Dissolved
0.4
<0.005
6.7
0.4
0.002
0.07
0.07
0.15
<0.0002
0.01
<0.05
0.01
0.04
0.04

Suspended
11.2
<0.005
0.4
<0.1
<0.001
<0.005
<0.01
0.4
<0.0002
<0.01
<0.05
<0.01
<0.002
0.02
aBefore settling, the ash concentration of the slurry was 30 g/1.  After
 settling test, the suspended solids concentration of the collected water
 sample was 30 mg/1 and the pH was 11.1.  The pH of the unfiltered water
 sample was then adjusted to pH 9 and 6 by adding hydrochloric acid solution.
                                         -89-

-------
Trace metal concentration (mg/1) in electrostatical precipitator
ash transport water with varying pH
Trace metal
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
(^ Manganese
O
' Nickel
Lead
Selenium
Zinc
PH4.
Dissolved
13.6
0.039
2.2
0.2
0.037
0.013
0.48
1.8
< 0.0002
0.5
0.2
<0.01
0.007
0.73
3
Suspended
2.03
0.005
<0.1
<0.1
< 0.001
<0.01
<0.01
3.66
< 0.0002
<0.01
<0.05
<0.01
< 0.002
<0.01
PH
Dissolved
0.8
0.043
2.0
0.2
0.029
0.012
0.47
0.7
6
Suspended
14.8
0.005
<0.l
<0.1
< 0.001
<0.01
0.01
M
< 0.0002 < 0.0002
0.49 H
PH 9.
Dissolved
1.9
0.12
0.96
0.2
< 0.001
0.026
0.01
<0.05
< 0.0002
<0.01
<0.05
<0.01
0.014
<0.01
8
Suspended
3.59
0.05
<0.1
<0.1
< 0.001
0.008
<0.01
2.92
< 0.0002
0.01
<0.05
<0.01
< 0.002
<0.01
vK 9
Dissolved
1.8
0.11
0.98
0.2
< 0.001
0.024
0.01
<0.05
< 0.0002
0.01
<0.05
<0.01
0.016
<0.01
Suspended
3-6
0.05
<0.1
<0.1
< 0.001
0.008
<0.01
2.9
< 0.0002
<0.01
<0.05
<0.01
< 0.002
<0.01
pH 6
Dissolved
0.9
0.08
1.2
0.2
< 0.001
0.035
0.01
1.2
< 0.0002
0.02
<0.05
<0.01
0.016
<0.01

Suspended
2.8
0.06
<0.1
<0.1
< 0.001
< 0.005
<0.01
1.6
< 0.0002
<0.01
<0.05
<0.01
< 0.002
<0.01
Note:  Before settling  the ash concentrations of both slurries were 30 g/1.   After settling  test, the suspended solids concentrations of both collected water samples
       were 30 ng/1;  the pH of the  electrostatical precipitator fly ash transport water was 4.3, and the pH of the mechanical collector fly ash transport water was 9.8
       The pE of both water samples was  then adjusted by adding sodium hydroxide or hydrochloric acid solution.

-------
           TABLE 20.  EFFECT OF pH ADJUSTMENT ON TRACE METAL CONCENTRATIONS IN ASH TRANSPORT WATER OF PLANT Ja

                Trace metal concentration (mg/1)
            in electrostatical precipttator ash           Trace metal concentration (mg/1) in mechanical collector
              transport water with varying pH                 	     ash transport water with varying pH
Trace
pH i
3 pH 9
metal Dissolved Suspended Dissolved Suspended
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Nickel
Lead
Selenium
Zinc
0.9
0.26
2
<0.1
0.001
0.026
0.05
0.19
<0.0002
0.01
<0.05
<0.01
0.048
0.04
4.9
0.005
<0.1
<0.1
<0.001
<0.005
<0.01
4.4
<0.0002
<0.01
<0.05
<0.01
<0.002
<0.01
1.8
0.23
1.8
<0.1
<0.001
0.025
0.02
0.2
<0.0002
0.01
<0.05
<0.01
0.068
0.02
3
0
<0
<0
0
<0
0
4
<0
<0
<0
<0
<0
0
.7
.005
.1
.1
.001
.005
.03
.0
.0002
.01
.05
.01
.002
.02
pH 9.3
pH <-.
)
pH (
>
Dissolved Suspended Dissolved Suspended Dissolved Suspended
1.7
0.11
0.57
<0.1
<0.001
<0.005
<0.01
<0.05
<0.0002
<0.01
<0.05
<0.01
0.021
<0.01
3.9
0.007
<0.1
<0.1
<0.001
0.01
0.01
3.5
<0.0002
0.02
<0.05
<0.01
<0.002
<0.01
1.6
0.12
0.54
<0.1
0.001
<0.005
<0.01
<0.05
<0.0002
0.01
<0.05
<0.01
0.023
<0.01
4.1
0.007
<0.1
<0.1
<0.001
0.01
0.01
3.5
<0.0002
0.01
<0.05
<0.01
<0.002
<0.01
0.7
0.06
0.7
<0.1
0.001
0.011
0.01
0.9
<0.0002
0.02
<0.05
<0.01
0.021
<0.01
4.8
0.009
<0.1
<0.1
<0.001
<0.005
<0.01
2.5
<0.0002
<0.01
<0.05
<0.01
<0.002
<0.01
aBefore settling, the ash concentrations  of both  slurries were  30  g/1.  After  settling,  the  suspended  solids  concentra-
 tions of both collected water samples were 30 mg/1;  the pH of  the electrostatical precipitator fly ash transport water
 was 8, and the pH of the mechanical  collector fly  ash transport water was  9.3.   The  pH  of both water  samples was then
 adjusted to 9 or 6 by adding sodium  hydroxide or hydrochloric  acid solution.

-------
10
Trace metal concentration (mg/1) in electrostatical
precipitator ash transport water with varying pH
Trace metal.
Aluminum
Arsenic
Boron

Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Nickel
Lead
Selenium
Zinc
pH 1O.8
Dissolved Suspended
1.9
0.16
5

<0.l
< 0.001
0.018
<0.01
<0.05
< 0.0002
<0.01
<0.05
<0.01
0.22
<0.01
3.6
0.1
<" n i

<0.1
< 0.001
0.005
0.01
2.56
< 0.0002
<0.01
<0.05
<0.01
< 0.002
0.03
T)H 9
1.7 3.7
0.18
•
"'
<0.1
< 0.001
0.018
<0.01
<0.05
< 0.0002
<0.01
<0.05
<0.01
0.16
0.01
0.1


<0.1
< 0.001
0.005
0.01
2.6
<0.0002
<0.01
<0.05
-H
Tfi 11.2
Dissolved Suspended
1.1 2.9
0.12

1.3
<0 1
< 0.001
< 0.005
<0.01
<0.05
< 0.0002
<0.01
<0.05
<0.01
0.029
<0.01
0.05

<0.1
<0 1
< 0.001
< 0.005
0.01
5-0
< 0.0002
0.01
<0.05
<0.01
< 0.0002
0.01
tfl Q
Tfl 6
Dissolved Suspended
1.0 3.0
0.11

1.5

< 0.001
< 0.005
<0.01
<0.05
< 0.0002
0.01
<0.05
<0.01
0.026
<0.01
0.05

<0.1

< 0.001
< 0.005
0.01
5.0
< 0.0002
<0.01
<0.05
<0.01
< 0.0002
0.01
Dissolved Suspended
0.6 3.1*
0.12

<0.1

0.001
0.005
0.01
0.8
< 0.0002
0.01

-------
                                           TABLE ??   WFECT OF tiH ADJUSTMENT ON TBA.CE METAL CONCENTEATIONS IN ASH TRANSPORT WATEE OF PLANT  L
                                                                                                                                           a
Trace metal concentration (ag/1) in electrostatical
precipitator ash transport water with varying .pH
pH 11.7






VO
OJ





Trace metal
Aluminum
Arsenic
Boron
Barium
Cadmium
Chromium
Copper
Iron
Mercury
Manganese
Hickel
Lead
Selenium
Zinc
pH 9

pH 6
Trace metal concentration
ash transport
pH 10.4
	 Dissolved Suspended Dissolved Suspended Dissolved Suspended
1.1 4.3
0.074
7.1
<0.1
0.002
0.03
0.01

-------
total dissolved aluminum in the acid solution (13.6 mg/1) was higher
than any other trace metal concentration.  Except for suspended aluminum
and iron, all other suspended trace metal concentrations were relatively
low and insignificant.  After the pH was raised to 6, most of the dis-
solved aluminum and iron became suspended.  Dissolved and suspended
concentrations of arsenic, boron, barium, and selenium did not change
after pH was adjusted to 6 and 9; but the other dissolved trace metals
were completely or partly changed to their suspended forms.  However,
dissolved boron, cadmium, and manganese concentrations still exceeded
water quality criteria after pH adjustment.

     The fly ash transport water at plant J (electrostatic precipita-
tor fly ash) was neutral (Table 20), and the concentrations of total
arsenic, iron, and selenium exceeded water quality criteria for domestic
water supply.  The iron was mainly in suspended form and associated with
fly ash.  This finding may indicate that suspended solids must be reduced
to a concentration of less than 30 mg/1 to decrease total iron concentra-
tion to 1 mg/1 or less.  Raising pH from 8 to 9 resulted in little
change in dissolved and suspended forms of trace metals.

     The other three electrostatic precipitator fly ash transport waters
(plants E, K, and L) and all four mechanical precipitator fly ash trans-
port waters (plants H, J, K, and L) were alkaline.  In these alkaline
water samples containing 30 mg/1 suspended solids, concentrations of
total trace metals exceeding water quality criteria for domestic water
supply and long-term irrigation were boron, chromium, iron, and selenium
in transport water (electrostatic precipitator fly ash) of plant E;
arsenic, boron, iron, and selenium in transport water (mechanical collec-
tor fly ash) at plant H; and arsenic, iron, and selenium in transport
water (mechanical collector fly ash) of plant J.  Also, in alkaline
water samples, the concentrations of total trace metals exceeding these
water quality criteria were arsenic, boron, iron, and selenium in trans-
port waters (electrostatic precipitator fly ash and mechanical collector
fly ash) of plant K; and arsenic, boron, iron, and selemium in transport
waters (electrostatic precipitator fly ash and mechanical collector fly
ash) of plant L.

     Aluminum was also leached from alkaline fly ashes, but the amount
of aluminum leaching varied between ashes.   After pH adjustments to 6
and 9 for those alkaline fly ash transport waters, the behavior of trace
metals was about the same as that after pH adjustment for acidic fly ash
transport water.  The change of concentrations of arsenic,  boron,  and
selenium were not sensitive to the change of pH.  Suspended iron remained
undissolved at pH 9 and 6,  and dissolved chromium concentrations were
somewhat lower at pH 9 than either at pH 6 or at pH above 9.   Therefore,
chromium in ash transport water may be in the trivalent form,  because
solubility of hexavalent chromium is also pH-independent.
                                    -94-

-------
Study 2—Spiking Trace Metals into Composite Alkaline Ash Pond
Effluent and Adjusting pH to 9 and 7

     To investigate the behavior of trace metals in ash transport water
further, field samples of acidic and alkaline ash pond effluents were
collected from five TVA steam plants.  The effluents from alkaline
combined ash ponds at 4 different plants were equally mixed, and the
mixture was spiked with 11 trace metals in the dissolved form 100 times
in excess of their analytical detection limits.  The pH of the composite
was then adjusted to 11 using sodium hydroxide and subsequently reduced
to 9 and 7 by neutralizing with C02.  The results are given in Table 23.
Of the 11 trace metals, cadmium, chromium, copper, iron, lead, nickel,
and zinc were generally found in undissolved forms at pH 11, 9, and 7.
These seven trace metals may be precipitated as metal hydroxides, except
the lead may be precipitated as lead carbonate at pH 9 and 7.  Although
the spiked concentrations of these trace metals were quite high, only
the dissolved concentrations exceeded water quality criteria at pH 7,
whereas dissolved chromium, copper, iron, lead, and zinc were below
their water quality criteria.  Arsenic, mercury, and selenium were found
in both dissolved and undissolved forms.  Aluminum was found in dissolved
forms at pH 11 and 9 and in undissolved form at pH 7.

Study 3--Adjusting Acidic Ash Pond Effluent Using Lime and Investigating
Suspended Trace Metals Settling

     The acidic ash pond effluent from plant A was neutralized by adding
lime from original pH 3.8 to 6, 7.3, 8.1, 9.0, and 10.  After each pH
adjustment, a homogeneous sample was taken and analyzed for dissolved
and suspended cadmium, copper, iron, lead, and zinc.  Then the mixture
was allowed to settle in the beaker, and the supernatant was carefully
sampled at several subsequent settling times to study the sedimentation
of metal precipitates.  Examination of the data in Table 24 reveals that
suspended solids, as well as cadmium, copper, iron, lead, and zinc, are
removed best by adjusting pH to about 9 with lime and settling for
several hours.  Therefore, some of the trace metals apparently were in
the forms of metal hydroxides or metal carbonates (not contained in fly
ash particles) and precipitated after several hours.

Study 4—Investigation of Dissolved and Suspended Trace Metals in TVA
Ash Pond Discharges

     Because the pH of TVA ash pond effluents varies from acidic to
alkaline, grab samples were also collected from 14 ash pond discharges
at 12 steam plants to investigate the dissolved and suspended nature of
trace metals in ash pond discharges.  The results are shown in Table 25.
The concentrations of mercury, nickel, and silver were less than the
general minimum detectable limits (0.0002, 0.05, and 0.02 mg/1, respec-
tively) in all samples and, therefore, are not listed in the table.
Boron was not included in the chemical analysis.
                                    -95-

-------
                                                         TABLE 23.  COMPOSITION OF DISSOLVED ATO ^DISSOLVED TRACE METALS
                                                                           HT ALKALINE COMBIHED ASE POHD EFETOEHTSa
Ash Pond
Effluent
Plant E
Plant 7
Plant H
Plant L
1
•P Composite
Composite
Composite


Aluminum
^ Diss. Susp.
10.9 l.
10.7 0.
9.6 1.
9.1* 1.
11 18
9 16
7 0.
5 <0.2
5 <0.2
2 0.1*
5 0.1*
<0.2

-------
TABLE 2k.
EFFECT OF pH ADJUSTMENT USING LIME ON SUSPENDED AND DISSOLVED SOLIDS
    AND TRACE METALS IN ACID FLY ASH POND EFFLUENT FROM PLANT A

pH
3.8
3.8
3.8
6.0
6.0
6.0
7.3
7-3
7.3
8.1
8.1
8.1
9.0
9-0
9.0
10.0
inn
10.0
CaO blank
Deionized
•water
blank
CaO
added
(mg/l)
0
0
0
36.2
36.2
36.2
1*1.9
1*1.9
1*1.9
1+6.1+
1+6.1+
1+6.1+
53.6
53-6
53.6
67.0

67.0
67.0


0
Settling
time
(h)
0
6
23
0
2.5
19
0
i*
20.5
0
3-5
20
0
3-5
19-5
0
,.
1Q
0


0
Solids
Suspended
8
1*
2
1+2
8
2
1+0
10
2
1+0
5
3
1*7
5
2
72

?
11


-
(mg/l )
Dissolved
600
580
610
560
570
530
580
570
580
580
570
570
580
570
580
560
CCS}
560
J>'~J'*s
120


-
Cadmium
Suspended
0.0008
0.0007
< 0.0001
0.0008
0.0001+
< 0.0001
o.oooi*
0.0013
0.0007
0.0336
0.0067
0.0015
0.0376
0.0021+
O.OC05
0.0371
0 . 0011
0.0008
0.0009


0.0013
(mg/l )
Dissolved
0.01*51
0.01*59
0.0507
0.01*28
0.01+01+
O.OtCc
0.0327
0.0197
0.0251
0.0090
0.001+5
0.0061
0.0009
0.0009
0.0023
0.0005
,- r^^-li.
n r.r^l
< O.C001



-------
                                                   TABLE  25.  TEACE ELEMENT CONCENTRATIONS  (mg/1) OF DISSOLVED AND SUSPENDED FRACTIONS
Planta pH
A-b
A-f
B
C
D
E
F
G
H-b
1 H-f
00 I
J
K
L
7.0
4.0
6.0
7.1
7.7
11.4
10.8
9-7
8.8
7.0
9-1
3.6
11.4
10.9
Susp.
solids
40
24
20
15
13
20
7
32
29
34
34
23
37
4
Arsenic
Diss. Suso.
< 0.005
< 0.005
0.045
< 0.005
0.04
< 0.005
< 0.005
0.050
O.ll+O
0.140
O.l4o
0.050
0.120
< 0.005
0.005
0.010
0.145
0.01
0.005
< 0.005
< 0.005
< 0.005
< 0.005
0.05
0.020
0.090
0.100
< 0.005
Cadmium
Diss. Susp.
< 0.001 < 0.001
< 0.001 
-------
     In the grab samples, concentrations of arsenic, cadmium,  chromium,
iron, manganese, and selenium exceeded water quality criteria  for
domestic water supply.  Dissolved arsenic concentrations exceeded the
0.05-mg/l level at five ash ponds (bottom ash and fly ash ponds at plant
H and combined ash ponds at plants I, J, and K),  and suspended arsenic
concentrations exceeded the 0.05-mg/l level at four ash ponds  (fly ash
pond at plant H and combined ash ponds at plants  B, J, and K).  The high
concentrations of arsenic occurred in these ash pond effluents in spite
of the water being acid, neutral, or alkaline.

     Dissolved cadmium exceeded the 0.01-mg/l level at one combined ash
pond (plant J), where the effluent was acidic (pH 3.6).  Dissolved chro-
mium exceeded the 0.05-mg/l level at one fly ash  pond (plant A), where
the effluent was also acidic (pH 4.0).

     Dissolved iron exceeded the 0.3-mg/l level at one acid fly ash pond
(plant A) and at one alkaline combined ash pond (plant K).  The pH of
this alkaline ash pond effluent was 11.4; at this pH, the dissolved
ferric iron is no longer at minimum solubility level.  The suspended
iron exceeded the 0.3-mg/l level at 11 ash ponds  (bottom ash and fly ash
ponds at plants A and H and combined ash ponds at plants B, C, D, E, I,
J, and K).   The suspended iron may be associated  with unsettled ash or
cenospheres in effluents, because the content of  iron, one of the three
principal constituents (aluminum, iron, and silicon) in fly and bottom
ashes, in ash ranges from 5 to 30 percent.7

     Dissolved manganese exceeded the 0.05-mg/l level at two fly ash
ponds (plants A and H) and four combined ash ponds  (plants B,  C, D, and
J).  The pH of these six ash ponds was either acidic or neutral.  Sus-
pended manganese exceeded 0.05 mg/1 at one bottom ash pond (plant A).
Dissolved selenium exceeded the 0.01-mg/l level at one combined ash pond
(plant D).
Summary

     Based on the laboratory tests, field surveys, and literature
reviews, conclusions may be drawn from the data for the trace metals
that exist in significant amounts in ash pond effluents:  arsenic,
boron, cadmium, chromium, copper, iron, lead, manganese, selenium, and
zinc.
ARSENIC

     Arsenic exists in aquatic systems in the 3-, 0, 3-I-, and 5+ oxida-
tion states.67  The pentavalent state (H3As04, H2As04~, HAs042~) is
stable in aerated water, and elemental arsenic and arsine (AsHg) can
exist in highly reducing sediments or ashes.  In more moderately
                                   -99-

-------
 reducing environments, the trivalent state  (H3As03, H2As03-, HAs032~)
 can exist.67  Although the pentavalent form is thermodynamically much
 more  stable in air-saturated water, about equal amounts of As (III) and
 As(V) seem to occur in ocean water.  The distribution of As(III) and
 As(V) in ash pond effluents and ash pond leachate needs further inves-
 tigation.  However, the solubility of total dissolved arsenic is
 independent of pH.  For As(V), H2As04~ is the predominant species in
 the pH range of 3 to 7; HAs042- is predominant in the pH range of 7 to
 11.5; and As043~ predominates at pH above 11.5.  For As(III), H3As03 is
 the predominant species in the pH range of 0 to 9.2; H2As03~ is pre-
 dominant in pH range between 9.2 to 12, and HAs032" predominates at pH
 above 12.

     Therefore, dissolved arsenic cannot be reduced to any great degree
 by pH adjustment alone.  Dissolved arsenic can be removed by complexa-
 tion with polyvalent metal species, coprecipitation with metal hydroxide
 adsorption onto a coagulant floe, sulfide precipitation, adsorption onto
 activated carbon and alumina, and ion exchange.68'80  Some of these
 processes for reducing arsenic from ash pond effluents need to be demon-
 strated.  Although removal of suspended solids could reduce suspended
 arsenic, the suspended arsenic concentration may exceed 0.1 mg/1 when
 total suspended solids concentration is 30 mg/1 (Table 24).


 BORON

     Boron(III) does not form a simple cation in solution.67  The
 hydrolysis products of boric acid are B(OH)4-, B20(OH)5~,  B303(OH)4-,
 and B405(OH)42~.   The solubility of boron is independent of pH, and
 boron was found mostly in the dissolved form in ash pond water (Tables
 17 to 22).  Therefore, the boron content of an ash pond effluent cannot
 be controlled by adjusting pH of the ash pond system.   Reported treatment
 methods for boron removal include evaporation, reverse osmosis, and ion
 exchange.80
CADMIUM

     Cadmium exhibits only the 2+ valence in aqueous solution.   Mono-
nuclear hydrolysis products appear above pH 8, but the low solubility of
the hydroxide limits the concentration of cadmium (CdOH ,  Cd(OH)2) to
<10~5 M until pH 13 is reached.  In the presence of carbonate ions, the
concentration of cadmium in solution is limited to even lower values by
the insolubility of CdC03.  The formation of (Ca-Cd)C03 is to be
expected because Cd2+ and Ca*+ ions are nearly the same size.67  This
may be an important mechanism for the removal of trace concentrations of
cadmium from water in contact with CaC03.  Cadmium cannot  be greatly
                                   -100-

-------
removed from ash pond effluents by adjusting pH and reducing suspended
solids unless the pH value is 9 or more (Tables 17 to 25).   Suspended
cadmium can be readily settled within several hours (Table  24).   Other
treatment processes for removing cadmium are coprecipitation with,  or
adsorption on, iron or aluminum hydroxide, sulfide precipitation, ion
exchange, and reverse osmosis.80


CHROMIUM

     Chromium occurs in the 2+, 3+, and 6+ oxidation states in water.
The divalent state is unstable with respect to evolution of hydrogen,
the trivalent state has broad stability, and hexavalent chromium
occurs under highly oxidized conditions.67  The minimum solubility of
hydrated Cr(OH)3 is in the pH range of 8 to 9,5, but chromium(VI) is^_
extensively hydrolyzed yielding species of HCr04~, Cr042~,  and Cr207 ~.
Neutralization of acidic or alkaline ash ponds to a pH between 8 and 9
can cause chromium precipitation  (Tables 17 to 22).  Therefore, it is
likely that chromium(III) ions predominately exist in ash pond water.


COPPER

     Only small amounts of copper(l) ion can exist in water unless it
is stabilized by complexing agents.  The copper(II) ion at ordinary
concentrations begins to hydrolyze above pH 4 and precipitates the
oxide or hydroxide soon thereafter.67  The minimum solubility of Cu
occurs at pH between 8 and 11.  Therefore, dissolved cupric ion  can
be removed effectively by adjusting pH to neutral values (Tables
17 to 25) and precipitating in ash ponds  (Table 24).


IRON

      Iron in  the 2+ and 3+ oxidation states  is  stable over broad
regions  of potential and pH.67  In ash sluice water, the ferric
ion is probably predominant.   The minimum solubility of the ferric
ion occurs at pH between 6 and 9.  Therefore, neutralization of  acidic
ash pond effluents can result  in  soluble  iron  converting to the  sus-
pended form.  However, because of the high  iron content in  coal  ash,
reduction of  suspended solids  to  30 mg/1 might  not reduce suspended
iron  to  the  1-mg/l level  (Tables  17 to 25).  The  highest concentra-
tion  of  suspended  iron was found  as 5 mg/1  at  a suspended solids
concentration of 20 mg/1  (Table 25).
 LEAD

      Lead(II)  is  the  most common form of lead  and  has  the  most complex
 hydrolysis  behavior.   The minimum solubility for hydrolyzed lead(II)  is
 at pH about 11.   Lead carbonate is often the insoluble form of lead(II),
                                    -101-

-------
 Neutralization of acidic ash pond effluents  to pH between 8  and 9  may
 precipitate dissolved lead(II)  as Pb3(C03)2(OH)2,  if sufficient carbonate
 species is available in water.67'68
 MANGANESE
      Manganous  ion,  Mn2+,  is  the most  stable aqueous  oxidation  state  for
 the  element.67   The  3+  to  7+  states  also  occur  in  solution, but are not
 likely to  occur in ash  pond water.   The manganous  ion is not  readily
 oxidized to  the manganic form, other than at elevated pH. The +3 state
 (manganic) is quite  unstable, being  easily reduced to Mn+2 or dispro-
 portionating to Mn2+ and Mn02.  The  minimum solubility of manganous ion
 is at a pH above 10.  Adjustment of  pH between  6 and  9 may not  reduce
 the  concentration of manganese to a  level of 0.05  mg/1 (Tables  17 to
 22).   The  most  common general approach seems to involve oxidation of the
 soluble manganous form  to  insoluble  manganous hydroxide or oxide at high
 pH,  with subsequent  precipitation.   Ion exchange treatment has  proven
 effective.80
SELENIUM

     Selenium(IV) and selenium(VI) are very soluble in water.67  Sele-
nium(IV) may be the most common form of selenium in ash pond water.  The
predominant species of selenium(IV) in water below pH 2 is H2Se03,
selenous acid.  The anions HSe03- and Se032~ form at pH between 3 and 8,
respectively.  Therefore, adjustment of pH for ash pond systems will not
remove selenium (Tables 17 to 23, and Table 25).  Selenite ions can form
complexes with several metal ions.  For removal from wastewater, iron
would be preferred as the precipitant.81  Selenium treatment by pre-
cipitation after adding a sulfide salt at slightly acid pH (pH 6.5) has
been suggested.79  The likely treatment mechanism involved is reduction
of the selenite ion, precipitating elemental selenium.  Sulfide would be
cooxidized in the process.  However, the cost-effective treatment pro-
cesses for removing selenium from ash pond effluents need further
investigation.


ZINC

     Zinc(II) hydrolyzes only sparingly in acidic media to produce ZnOH+
and ZngOH3"1" before precipitation begins in the neutral region.   In basic
media,  Zn(OH)42" and perhaps Zn2(OH)62- are formed.67  The minimum solu-
bility of zinc(II) occurs between pH 9 and 11.   Adjustment of pH to
about 9 may control the zinc in ash pond effluents (Tables 17 to 25).
                                   -102-

-------
     In summary, some trace metals in ash pond effluents were present in
both dissolved and suspended forms.  The distribution of specific trace
metals between the dissolved and suspended forms is site-specific, but
it is important to analyze both forms for monitoring trace metals in
ash pond discharges.  Adjustment of pH between 6 and 9 and reduction of
suspended solids concentrations to 30 mg/1 reduced total concentration
of many trace metals such as chromium, copper, lead, and zinc.  However,
pH adjustment did not appreciably reduce total concentrations of arsenic,
boron, cadmium, iron, manganese, and selenium.  The solubilities of
arsenic, boron, and selenium are independent of pH.  Dissolved cadmium
and manganese can be greatly removed at pH above 9 and 12, respectively.
Total iron concentrations could not be reduced to the l»mg/l level at
neutral pH, even though suspended solids in some ash pond effluents were
reduced to 30 mg/1, because the high iron content in the suspended ash
particles.
                                    -103-

-------
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                                   -106-

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                                     -107-

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                                   -108-

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                                    -109-

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                                   -110-

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                     APPENDIX A

EFFECTS OF INITIAL CONCENTRATIONS OF SUSPENDED SOLIDS
                ON SETTLING OF ASHES
                           -111-

-------
   10
   10

-------
en
o
g
     10"
     10-
       10
       10
          10J
in i i  i—i	[ill i  i  i   i—i	|iu i i i  i—r






                   o PORT 1


                   O PORT 2


                   D PORT 3


                   A PORT 4


                   <^ PORT 5



              CQ -  35,000 mg/1



               k -  0.3117 min/cm
                                        I  i    I
                                                    10
                                                                          10"
                                                                           10
                                    t - kz (min)




          Figure A-2.   Suspended solids concentration vs.  t  - kz  (electrostatic

                       preclpitator fly ash from plant E;  initial suspended solids

                       concentration C0 - 35,000 mg/1).
                                        -113-

-------
CO
E
      10-
      10-
     10
          Ul I I  I  I   I   I
ii 11 i  i  i—r
                                                       III I  I  I  |	T
                                o  PORT  1

                               D  PORT  2

                               A  PORT  3

                               O  PORT  4

                              O  PORT  5


                          C0 - 22,000 mg/1


                          k - 0.2362 min/cm
                                       A
                                  D
                                   oO
                    I    I
                                ""III
         103
                                                                         — 102
                             102
                        k = 7.2 rain/ft
                        (0.2362 min/cm)


                        *  ' '   '    '
                                                    10
                                SETTLING TIME/SETTLING DEPTH, t/z (min/ft)



        Figure A-3.  Suspended solids concentration vs.  the reciprocal of settling
                     velocity (electrostatic precipitator fly ash from plant  E;  initial
                     suspended solids concentration CQ - 22,000 mg/1).
                                          -114-

-------
'£.
O
O
M
      10-
      10'
      10
           111 i  i—i—r
       11 I I |  I  I	T
III I  I  I—I	T
     O   PORT 1

     O   PORT 2

     Q   PORT 3

     £   PORT 4


     O   PORT 5


C0 - 22,000 mg/1


 k • 0.2360 min/cm
                                                               A        ~
                                                        O
                                                       o
                  D
                                                                            10"
                                                                            10J
                                                                            10
         10J
                              10
                                                     10
                                     t - kz (rain)
         Figure A-A.  Suspended solids concentration vs. t - kz (electrostatic
                      precipltator from plant E; Initial suspended solids
                      concentration C0 - 22,000 mg/1).
                                          -115-

-------
      10-
00
6
w
I
e
      10'
     10-
     10
            A
       i Uu i  i  i
                                n i  I  i  i   i—
    o  PORT 1
    C]  TORT 2
    A  PORT 3
    O  PORT 4
    O  PORT 5
CQ - 5800 mg/1
 k = 0.1099 mln/cm
                                                      III I  I  I  I	T
                                  LDO
                                       A O
         103
    III I I  l  i   i   i
   102
                                                    10
                             SETTLING  TIME/SETTLING DEPTH, t/z  (min/ft)

         Figure  A-5.   Suspended solids concentration vs. the reciprocal of settling
                      velocity  (electrostatic precipitator fly ash from plant E; initial
                      suspended solids concentration CQ = 5800 mg/1).
                                            -116-

-------
10=
10
 10J
  10
     mrr—i—r
     5
                           111  i  i—i—r
                                                       T—i—r
                             PORT  1
                             PORT  2
                             PORT  3
                             PORT.4

                             PORT  5
   o
   o
  •D
   A
   O
CQ - 5800 mg/1
 k - 0.1101  min/cm
     JJ.11 .1	1	L
                            LLU_J_
                                                                      10
                                                                       10J
                                                                       10
                                                10
                               t - kz  (rnln)
     Figure A-6.   Suspended  solids  concentration vs. t - kz  (electrostatic
                  preclpltator fly  ash  from plant E; initial suspended
                  solids concentration  CQ = 5800 mg/1).
                                    -117-

-------
'S.
o
I
§
O
Q
W
       10
      10'
      10-
      10'
      10
               i  I  I   i—r
                                 111 i  i  r
     0 PORT 1
    D PORT 2
    A PORT 3
    O PORT 4
    O PORT 5

C0 - 31,000 mg/1

 k = 0.5413 mJn/cm
                           D
                          A
                                   D
                                A
                                                      MM I  I  I   I    I
         103
                               I	    I
                           k -  16.5 mln/ft
                       >/|  (0.5413 min/cm)
                      »   II H  i  I  I  I    i
                                                                             10"
                                                                             10J
                                                                            10
                                                    10
                                   SETTLING  TIME/SETTLING DEPTH, t/z  (min/ft)


         Figure  A-7.   Suspended solids concentration vs. the reciprocal of settling
                      velocity  (electrostatic precipitator fly ash from plant A; initial
                      suspended solids concentration C0 = 31,000 mg/1).
                                          -118-

-------
o
M
H
W
U

§
u
s
      10"
             TTT~T — i — — m 1 1  n— i — r
    °  PORT 1


    O  PORT 2


    Q  PORT 3



    A  PORT 4


    /\ PORT 5



CQ - 31,000 mg/1



 k • 0.5414 rain/cm
      10-
      10'
      10
          JLL
                               i 111  i
                           mini—i—r
                                                                          10J
                                                                           10
                                                    10
                                  t - kz (min)
         Figure A-8.   Suspended solids concentration vs. t - kz (electrostatic

                      precipitator fly ash from plant A; initial suspended

                      solids concentration Cn » 31,000 mg/1).
                                       -119-

-------
     10
s
u
a
I
    10'

-------
oc
6
o
t~i
H
§
U


O



(SI
o
o
w
       io5 u" i M  i  i — i - Mill i  i — i — r
                                o   PORT 1


                               O  PORT 2


                               [-)  PORT 3



                               A  PORT 4




                               O  PORT 5


                           C0 - 18,000 mg/1



                            k « 0.4593 min/cm
       10-
       10'
       10
                                                      [II I  I I I
                   O
                                                  O
                                                       11 I I I
                                                                O
                                                                 o
                                                                         o .
                                                                             10"
                                                                             10
           10J
                                10
                                                      10
                                     t - kz (min)
          Figure A-10.  Suspended solids concentration vs.  t  -  kz  (electrostatic

                        precipitator fly ash from plant A;  initial suspended

                        solids concentration C0 = 18,000 mg/1).
                                           -121-

-------
o
K
g
o
e
       10
       10
       10
       10
                   O
          a  A
                 o
           111 i
         10
     o PORT 1
     DPORT 2
     APORT 3
     OPORT /i
     <>PORT 5

C0 = 6000 raB/I

 k = 0.1.640 min/cm
                                    D
                                        A  °O
     LJ-LLL-L 1  I    (
                                                           k_=  5.0  min/ft
                                                             (0.1640 mln/cm
                                                     mill  i   i
                                                                             10J
                                                                             10"
                                                                            10
                                                                            10
    H)2                  10

    SKTTLING TIME/SETTLING  DEPTH,  t/z  (min/ft)
  Figure A-l1.   SuHpcnded solids concentration  vs.  the  reciprocal of  settling
                velocity (electrostatic  precipitator  fly  ash  from plant A; initial
                suspended fsolicls concentration  C  = 6000  mg/1) .
                                           -122-

-------
e
M
H
      10
       10
           10
    0 PORT 1
   O PORT 2

   D PORT 3

   A PORT 4

   OPORT 5

C(, = 6000 mg/1.

 k = 0.1773 min/cm
                                    D
                                                       O
     In.
                                                        11 i
                               10
                          10
                t - kz  (rain)
                                                                             10
                                                                             10
                 A-12.   Suspended  solids  concentration vs. t-kz (electrostatic
                        prt-cipi tator  Cly  ash  from  plant A; initial suspended
                        sol ids concentration  CQ =  6000 mg/1).
                                        -123-

-------
g
o
c.
M
^J
O
O
u
        105
           pi I I  I
        10'
       10J
10
        10
                    D
                 A
                    o
                           ii 11 i  i   i—r
                                 o PORT 1
                                 [] PORT 2

                                 O PORT 3
                                A PORT 4

                                O PORT 5
                              CQ = 30,000 mg/l
                               k - 0.2198 min/cm
                                                D
                                O  AO
                          CO
                           D
                                 O A
                             A
                               O
                                                          I  I I  i  I—r
                                                        O
                                                      O   A<>
         1  II	  I    I
                          I i I  I I  I  I
                                                             k = 6.7 min/ft
                                                             (0.2198 mln/cml
                                               liulT i  i
                                                                             10
                                                                      10"
                                                                             10
                                                                      10
                                                                             10
          10
                               10                    10

                           SETTLING TIME/SETTLING DEPTH,  t/z  (mln/ft)
       Figure A-13.  Suspended solids concentration vs.  the  reciprocal of settling
                    velocity (mechanical collector fly  ash  from  plant J; initial
                    suspended solids concentration C0 = 30,000 mg/l).
                                                  -124-

-------
t/3


g
        10-
        10
        10J
        10
         10
            103
                      i—r
     o  PORT 1

     O  PORT 2

     Q  PORT 3


     ^  PORT 4

     O  PORT 5

C  - 30,000 mg/1

k • 0.2198 min/cir
                                                          A
                                                      O
                                                    D
                                                                   D
                       J	L.
      10
                                                         ii i i  i  i	I	L
                            10
                                     t - kz (rain)
                                                                               .0
            Figure A-14.   Suspended solids concentration vs.  t - kz (mechanical
                          collector fly ash from plant J; initial suspended solids
                          concentration CQ - 30,000 mg/1).
                                                -125-

-------
    10J
SB
o
u
g
(J
e
e
      10
     10-
     10'
     10
                              0
                              D
                              A
                              O
                              O
                               [III  I |"T


                                  PORT 1
                                  PORT 2
                                  PORT 3
                                  PORT 4
                                  PORT 5
                                                               i—r
        103
                           C0 - 17,500 mg/1

                            k = 0.1739 rain/cm
                              D
                             A
              n      A  oO
             o
         A     O
                                    A
                  J	L
                              LJ-LL.L..I
                                                         ]k • 5.3 mln/ft
                                                         ,(0.1739 min/cm)
                                                     II I il*l  i   I    I
                                                                            10J
                                                                           104
                                                                           10J
                                                                           10
                             10*                    10
                          SETTLING TIME/SETTLING DEPTH, t/z  (min/ft)
        Figure  A-15.   Suspended solids concentration vs.  the reciprocal of settling
                      velocity  (mechanical collector fly  ash from plant J; initial
                      suspended solids concentration C0 «  17,500 mg/1).
                                             -126-

-------
(X)

6
§
o
O
tn


Q
                  m—i—i	rTTTT-n—i—i
                                   o  PORT 1



                                  O PORT 2



                                     PORT 3



                                     PORT 4



                                     PORT 5
                               C0 - 17,500 mg/1




                                k •» 0. 1837 min/cit
                                        t - kz (rain)
              Figure  A-16.  Suspended solids concentration vs.  t - kz (mechanical

                           collector fly ash from plant J; initial suspended  solids

                           concentration CQ » 17,500 mg/1).
                                                -127-

-------





10*


;;- io3
1
O
t— 4
H
CONCENTR,
ts> 9
a 10
g
w
SUSPENDED

10
1
jT-rn-T—T i miii! i — i 	 in in i i — i 	 	
o PORT 1
Q PORT 2
O PORT 3
A PORT 4
<> PORT 5
C0 - 4500 mg/1
k = 0. 1640 min/cm
o /
P
OA>

: T
: oA
n /.
0 DoQ^
Ap
V
r ° °A°
1 AO
0
o o
n OA 0
D
r°A°
i
-Mrl..' 1 .' ' 	 1 	 JJU.JL...L, ,1 1 1 1,LI._LJ.

o°A<> ~.





-
_
™
"
—
k - 5 min/ft -
(0.1640 min/cm)
4 . •
[O5




IO4


103




IO2


10

                     10^                   _	J_

                   SETTLING TIME/SETTLING  DEPTH,  t/z  (min/ft)

Figure. A-17.   Suspended solids  concentration vs.  the  reciprocal  of  settling
              velocity (mechanical collector fly  ash  from plant  J;  initial
              suspended solids  concentration C0 = 4500  mg/1).
                                    -128-

-------
     10J
H

I
Cfi
o
0-
V.
      10'
      10
       10
           II I  I  I   1	1	III I I  I  IT
                          ri nil   i    (
   0 PORT 1

  O PORT 2
   DPORT 3

   A PORT k

  VPORT 5

C,  - 4500 mg/1
 0
                              k * 0.1640 mln/cm
           JJJ-i-I-J—L—--I—	  I I I I I I...J—1	1	11.1 I  I  '  '—I
          10
                                 10
                                                      10
                                     t - kz (min)
                                                                             10
                                                                             10
          Figure A-18.  Suspended solids concentrations vs.  t  -  kz  (mechanical
                        collector fly ash from plant J-. inicial  suspended  solids
                        concentration CQ - 4500 mg/1).
                                             -129-

-------
     10-
o
V.
ST.
U
0,
      10
     10
                                TTTT-TT
                               " PORT  1
                               LJ PORT  2
                               A PORT  3
 •0>PORT 5

ro  • 3800 mg/1

 k  = 0.2297 rain/cm
         O
                                        -J——3 105
                    1.,	L
                                li I I l
                            k -  7 min/ft
                            (0.2297  rain/cm)

                         1..1..0	1.-I	I ,  i	
                                                                             10
        10J
                              1Q
                                                    10
                           SCTTI.IMC, TIME/SETTI,INC DEPTH,  t/z  (min/ft)
        F-'iflure  A-19.   Suspended solids concentration vs.  the  reciprocal of
                      settling velocity (electrostatic precipitator fly ash
                      from plant ,1; initial suspended solids  concentration
                      CQ - 1ROO rag/1).
                                           •130-

-------
   10
§
S  io2
d
   10
J 1 1 1 1 1 I ! 1 I I 1 ! 1 1 1 1 I
o PORT 1
O PORT 2
D PORT 3
A POST 4
- — O PORT 5
- C - 3800 rog/1
~ k - 0.2297 rain/cm
-
.
-
-
.

__
^
-
A-
0
o -
o _
1 6 «
nb
0 Qc
: 9
o
- o A
- D
- Q
1 1 i i i i i i 1 ii i i i i i i
10* 103
™
_
— I
M
.
-
•
102 ' ' ' !
                                                                            lO
                                                                             10
                                                                             10
                                                                             10
                                                                             10
                                      t  -  kz  (mln)
         Figure A-20.   Suspended solids  concentration vs.  t - kz  (electrostatic
                       precipitator fly  ash  from plant J:  initial suspended
                       solids  concentration  C0 «= 3800 »g/l).
                                           -131-

-------
  10'
    '(JIM
                i	r
                           TTTT7~T—I	T
                                                 •.KIM  i—r—r
                                                                        10J
  10'
                                 0 PORT 1
                                D POUT Z
                                A PORT J
                                Q PORT A

                                /\ PORT 5
                           k - 0.3609 min/cm
                                                                       10
^

c
8
v:
r.
     ~   * nO
     -LJ
                  °n
                          n
                        AO
                                                                       IS'
                                                                       ID"
                          Uilil  I.  !   I
                                                 k =  11 min/ft
                                                 (0.3609 min/cm)

                                                 .1-1 I. I  I   I    I
      10
                                               in
                     SI'TTMHC 'nMr./SETTI,TN6 nrT>T1l,  t/z  (min/ft)
        A-2! .  Suspended solids concentration vs.  thr recinrocal  of
               settling velocity (electrostatic precipltator  fly  ash
               from plant .T: initial suspended solids concnetration
               C0 « 1600 mR/1).
                                          -132-

-------
  10-
   10
   IO3
K-l
c
IT;
   10
      F-n
                 O
            o
       -    A
       -A
       en
                                                                        1CT
0   PORT  1


O  PORT  2


Q  PORT  3


A  PORT  4


O  PORT  5
                         C  -  1600 mg/1


                         k -  0.3609 rain/cm
                                               10J
                                                                         10
       10
                           io
                                                                        10
                                  t - kz (mln)
       Figure A-22.  Suspended solids concentration vs.  t - kz (electrostatic
                    preclpltntor fly ash frora plant J;  Initial suspended solids

                    concentrntion C  « 1600 mp,/l).
                                           -133-

-------
   10
   10
i 10
§
a
I
,J
O
C
UJ
o
a
(X
K.
    1C
    ll-U,
      10
                                                    n 1  1 i  i
      0 PORT  1
      D PORT  2
      A PORT  3
      O PORT  4
      <^> PORT  5

   CQ - 0.6234 mg/1

    k " 0.6234 min/cm
"Mil   I
                                           /
                                              k " 19 min/ft
                                              ,(0.6234 min/cm)
                     III I I  I  I   I
                                                                         10
                                                                         10
                                                                         io
                                                                         10
                          10
                                                10
                    SETTMNO TIME/SETTLING DEPTH,  t/z (mln/ft)

     Figure A-23.  Suspended solids concentration  va. the reciprocal of
                   settling velocity (electrostatic precipitator fly ash
                   from plant J:  initial suspended solids concentration
                   C0 - 390 mg/1).
                                          -134-

-------
5


io4


/-v
Cl 3
I 10
§
H
1
u
W3
o
1 2
g 10
to
i
tn
£

10

1
i i i i l l l 1 1 i i l i i 1 l | 1 I i i i 1 1 1
° PORT 1
Q PORT 2
D PORT 3
A PORT A
O PORT 5 :
C0 • 390 mg/1 "
k • 0.6034 min/cra
;— —
-
_
D Ao
x^" °^
v^
— O o —
: ^o !
o
o ® °
A
r ^>
o
i t-i iri i il i 1 i i i l i i i i 1 i i i i i i l i
O3


0*


O3




102



10

1
10*
                      10J
                             t - kz  (rain)
                                                                 10
Figure A-2A.   Suspended solids concentration  vs.  t  -  kz  (electrostatic
              precipltator fly ash from plant .1;  Initial suspended
              solids concentration Co - 390 mg/1).
                                   -135-

-------
SUSPENDED SOLIDS CONCENTRATION (mg/1)

-------
1Q3U I I |  I  I—I	1	II I I  I  '  I
                              o PORT 1

                             O PORT 2
                              - PORT 3
     10
     10
o
in
s
     10
      10
                             A PORT 4

                             O PORT  5
                        C  -  3000 mg/1

                        k • 0. 1148 mln/ctn
                                                      Illl I  I—T
                                   i i  i	i___j	I
        10
                              10J
                                                10
                                                                            10
                                                                             10
                                                                             10
                                                         Illl  i   i
                                                                     10
                                      t - kz (min)
  .Figure A-26.   Suspended solids concentration vs. t - kz (mechanical
                collector fly ash from plant J; initial suspended solids
                concentration CQ - 3000 mg/1).
                                        -137-

-------





10
4-4
sf 10'
§
K
I
M
Q
M
$
m 102
S
&.
VI
g

10
O PORT i
Q PORT 2
A PORT 3
^ PORT 4
O PORT 5
CQ - 30,000 mg/1
-
-
: ^xx
X
X
8 A
u o °
S
"Mil 1 	 1 	 IMI 	 1 	 , , ,
10
10'                    10

    SETTLING TIME (mln)
Figure A-27.   Suspended solids  concentration vs.  settling time
              (bottom ash  from  plant  L;  Initial suspended solids
              concentration  0..  "  30,000  mg/1).
                                -138-

-------
  10"
  10 J
8
  10'
   10
              8
              8
                                             O PORT  1
                                             U PORT  2
                                             A PORT  3
                                             
-------
                   APPENDIX B

RESULTS OF INVESTIGATION OF MINERAL LEACHING RATE
                 OF FLY ASHES
                         -140-

-------
                                    -w-
                                          (units)

R
S
n
w

s-
 rt

 n

 £
 o
 o
 n
 rt
 o
 •s-
 S-
    o

    H
        §
                                                                          O

                 o
                 o
N>
o
o
                                                            o
                                                            o
                                    CONDUCTIVITY (ymhos/cm)

-------
                             •&	&	A-
                                                                                            - CONDUCTIVITY
                                                                                                                          310
                                                                                                                          290
                                                                                                                          270
                                                                                                                         250
                                                                                                                         210
                                                                                                                         190
                                                                                                                         70
                                                                                                                         50
                                                                                                                              fc
                                                                                                                              1-1
                                                                                                                              »



                                                                                                                              
-------
                                                   pH (units)
5
o-
o

•a
»
IT

O
                                                 CONDUCTIVITY  (vmhos/cm)

-------
                                                        pll (units)
 so
 i
a.
I
H«
a
09
n

a
I    2
3-    3
S    §
     H



     S
3   ^
i-1   a
M   H-
m   3
r>   '-'
n
3-
                                               CONDUCTIVITY (ynhos/cm)

-------
                                                                                                                                                    1000
*•>
on
 i
                                    10
                                                                            50         'id         70



                                                                              MIXING TIME (min)
                                                                                                                     90       100
                                                                                                                                         110
                                                                                                                                                     800
                                                                                                                                                   120
                           Figure B-5.   pH and mineral leaching rate of 3 percent electrostatic  precinitator fly ash from plant K.

-------
                                        A—A—A
                                                       O
                                                                             o
                                                                                          A
                                                                                          A-  - PH



                                                                                          -Q_  - CONDUCTIVITY
                                                            _L
                                                                      J_
                                                                                _L
                                                                                                                           900
                                                                                                                           800
                                                                                                                           700
                                                                                                                           600
                                                                                                                          500
                                                                                                                          400
300
                                                                                                                          200
                                                                                                                                  o
                                                                                                                                  I
                                                                                                                                  8
         10
                   20
                             30
                                       40
                                                  50
                                                            60
                                                                      70
                                                                                80
                                                                                          90       100        110        120
                                                  MIXING TIME (rain)




Figure B-6.  pH and mineral leaching rate of 3 percent mechanical collector fly ash from plant K,

-------
 t
h-'
.p-
12
                                                                         50
                                                                                              90
                                                                                                         100
                                                               60         70         80



                                                                  MIXING  TIME  (rain)



    Figure B-7..  pH and mineral leaching  rate  of 3 percent electrostatic precipitator fly ash from plant L.
                                                                                                                             _ 1700
                                                                                                                              1500
                                                                                                                             - 1300
                                                                                                                                     C!

                                                                                                                                     ce
                                                                                                                                     o
                                                                                                                                     f.
                                                                                                                                     e
                                                                                                                                     >
                                                                                                                                     M
                                                                                                                                     g
                                                                                                                             - 100
                                                                                                                                       110      120

-------
                                                                                                                                                     500
oo
                      12  t-
                      11
                     10
                                  J_
                                  10
                                            _L
                                            20
                                                      _L
                                                                J_
                                                                           J_
                                                                                     J_
                                                                                               _L
                                                                                                         _L
                                                                                                                    _L
                                                      30
                                                                40
                                                                                                         80
                                                                                                                    90
                                                                                                                                     O
                                                                                                                             PH


                                                                                                                             CONDUCTIVITY
                                                  50        60         70


                                                      MIXING TIME  (min)


Figure B-8.  pH and mineral  leaching  rate  of 3 percent mechanical collector  fly ash from plant t.
                                                                                                                              100
                                                                                                                                        110
                                                                                                                                                   1°
                                                                                                                                                    •A 00
                                                                                                                                                    300
                                                                                                                                                    200
                                                                                                                                                          B
                                                                                                                                                          M
                                                                                                                                                          CJ
                                                                                                                                                          O
                                                                                                                                                          O
                                                                                                                                                    100
                                                                                                                                                  120

-------
                        APPENDIX C

pH AND CONDUCTIVITY Of ASH TRANSPORT WATER VS. MIXING TIME
             FOR VARIOUS ASH CONCENTRATIONS
                              -149-

-------
Ul
o
                                                                                             SUSPENDED SOLID  CONCENTRATION

                                                                                                 3%      2%     J%     Q.5%

                                                                                                 A        DVD
                                                                                                                                      12
                                                                  _L
                                                                                        _L
                        0
20        40        60         80        100       120

                                  MIXING TIME (min.)
                                                                                                   140
160
                                                                                                                        180
                         Figure C-l.
                                                                      time for various ash concentrations (electorstatic precipitator

-------
                                      -IST-
CONDUCTIVITY  (jjmho / cm)



                §o
                o
                                                                 8
  "j
  H*
  OQ
n 3
o o.
H- C
•a o
Hi O

r-* H>

•4
01 cr
 (I) rt
  3
  era
           8-
        X

        z
        CD
   3-


   n
   H-
   o
           8
                                                                                   s
                                                                                   O

                                                                                   CO
                                                                                   o

-------
   10
   8-
X
Q.
   6-
   D ~~
                                                                            SUSPENDED SOLIDS CONCENTATION

                                                                                3%       2%     1%   0.5%
                                                                                         D
                       o
                                                                      _L
                                    10
               20         40         60         80         100        120

                                                  MIXING  TIME  (min.)
140
160
180
     Figure  C-3.  pH of ash transport water vs. mixing time for various ash concentrations (electrostatic precipitator
                 fly ash  from plant J).

-------
                                        -esi-
                                     CONDUCTIVITY  (^mho/cm)

                     til                    ^J         OO   	CO
ag-
-e R
H- rt
ft H-
V <
n H-
O rt
•< -^

Hi O
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-------
                           APPENDIX D

PERCENTAGE OF TRACE ELEMENT CONCENTRATIONS IN ASH POND EFFLUENTS
      EQUAL TO OR GREATER THAN VARIOUS GIVEN CONCENTRATIONS
                                -154-

-------
  100 F-

1
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    10
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      At (•)
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—D  Cu (D)

      Cr (•)
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      Ni (•)-

      Cd (T)
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      Be  (•)
                                                               __ __ - - -O  Se  (O) -
 0.001
                                                                            Hg (CO E
0.0001

1
1


1


1
1
1


1

             100   90    80    70    60    50    40    30    20

                      PERCENT OF TRACE ELEMENT CONCENTRATIONS OR pH EQUAL TO
                               OR  GREATER THAN A GIVEN VALUE (%)
  10
            Figure D-l.  Percent of trace  elements concentrations in fly ash pond effluent
                       at plant A equal  to or greater than various given concentrations.
                                          -155-

-------
:>
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CONCENTRATION (mg/1) OR pH (UNIT)

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-------
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                                                                      p   Fe(O)
                                                                           pH (A) -
                                                                           Al (•)

                                                                           Mn(O) I
                                                                       Zn(A)  g


                                                                       CuO
                                                                       Ni
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                                                                           Hg(Q)
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0.0001
             I    I   I   I   I   I    I
                                                       I   I    I
             100   90   80    70    60    50    40    30    20    10    0

                      PERCENT OF TSACE ELEMENT CONCENTRATIONS OR pH EQUAL TO
                              OR GREATER THAN A GIVEN VALUE (%)
             Figure  D-3.  Percent of trace elements concentrations in bottom ash pond
                         effluent at plant B equal to or greater than various given
                         concentrations.
                                         -157-

-------
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-------
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-------
-, O CONCENTRATION (mg/1) OR pH (UNIT)
\ 8 § 8 - 5
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-------
    100
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                           pH (A).
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             100   90    80    70     60    50   40    30    20

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                     10
0
            Figure D-8.  Percent of trace element  concentrations in combined ash pond
                        effluent at plant E equal to or greater than various given
                        concentrations.
                                             -162-

-------
^ -^ Ovl'ViiJ*-'' A*-****- J-V/A* \.*U£}/ JU
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-------
3 § O CONCENTRATION (mg/1) OR pH (UNIT)
2 Q Q P _
1 1 1 1 1 1 III 1 TT7 I 1 1 1
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-------
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                                1
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           100   90    80    70    60   50   40   30    20    10    0

                    PERCENT OF TRACE ELEMENT CONCENTRATIONS OR pH EQUAL TO

                           OR GREATER THAN A GIVEN VALUE (%)
          Figure D-ll.  Percent of trace element concentrations in combined ash pond

                     effluent at plant H equal to or greater than various given

                     concentrations.
                                      -165-

-------
    100
     10
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A- ---- A ------- A  pH(Al_
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             100    90    80    70    60    50    40    30    20     10
                      PERCENT OF TRACE ELEMENT CONCENTRATIONS OR pH EQUAL TO
                              OR GREATER THAN A GIVEN VALUE (%)
           Figure D-12.  Percent of trace element concentrations  in combined ash pond
                        effluent at plant I equal to or greater  than various given
                        concentrations.
                                            -166-

-------
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             100   90     80    70    60    50    40    30    20


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                                                                     10
           Figure D-13.   Percent of  trace element concentrations in combined  ash pond

                        effluent at plant J equal to or greater than various given

                        concentrations.
                                           -167-

-------
D P CONCENTRATION (mg/1) OR pH (UNIT)
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-------
              APPENDIX E

WATER QUALITY CRITERIA FOR DOMESTIC
           WATER SUPPLIES
                   -170-

-------
TABLE E-l.  WATER QUALITY CRITERIA FOR DOMESTIC WATER SUPPLIES3
Parameter                        (mg/1. unless otherwise noted)
                                            Concentration
Aluminum                                            b
Arsenic                                           0.05
Boron                                               b
Beryllium                                           b
Calcium                                             b
Cadmium                                           0-01
Chromium                                          °-05
Copper                                            J--0
Iron                                              ° • •*
Lead                                              °-05
Magnesium                                           "
Manganese                                         0.05
Mercury                                           °-002
Nickel                                              b
pH, standard units                                  5-9
Selenium                                          °-01
Sulfate                                           25°
Sulfide                                             b
Total dissolved solids                            250
Zinc                                              5.0
 aU.S.  Environmental Protection Agency.   Quality Criteria for
  Water.   EPA-440/9-76-023,  Washington,  DC, 1976.  501 p.

  Not applicable.
                                  -171-

-------
     APPENDIX F




ANALYTICAL PROCEDURES
          -172-

-------
                                APPENDIX P

                           ANALYTICAL PROCEDURES
Parameter
Alkalinity,
 total (pH 4.5)
 mg/1 as CaCO

Alkalinity,
 phenolphthalein
 mg/1 as CaCO

Aluminum
 Mg/1 Al
 Antimony
  Mg/1  Sb
 Arsenic
  Mg/1 As
                              Procedure
Titrimetric -
electrometric
(Orion Model 701)

Titrimetric -
electrometric
(Orion Model 701)

Atomic absorption -
direct (Techtron
Model AA-5 or  1200)

Atomic absorption -
direct (Techtron
Model AA-5 or  1200)

Digestion and
colorimetric
SDDC (Beckman  Model  B)

Atomic absorption -
 gaseous  hydride (Tech-
 tron Model AA-5 or
 1200)
                                                       Reference
                                                    SM,  p.  278
SM, p. 278
EPA, pp. 81, 92
                                                    EPA, pp. 81, 94
                                                    SM, pp. 62, 65
                                                    EPA, pp.  81,  95
                                                                         Minimum
                                                                        detectable
                                                                         amount
200
                       100

-------

Parameter
Barium
M8/1 Ba

Beryllium
Mg/1 Be

Boron
MS/1 B
Bromide
M8/1 Br
Cadmium
H8/1 Cd


Procedure
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
Colorimetric -
cur cumin
(Beckman Model DB-Gt)
Titrimetric
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Reference
EPA, pp. 81, 95,

EPA, pp. 81, 99

SM, p. 287 and
EPA, pp. 13, 81
EPA, p. 14
EPA, pp. 81, 101

Minimum
detectable
amount
97 100

10

100
2
10

Calcium
 mg/1 Ca
Atomic absorption -
extracted  (Techtron
Model AA-5 or 1200)

Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
                                                    EPA,  pp.  81,  89,  101      1
EPA, pp. 81, 103

-------
01
 i
Parameter
	 Procedure 	 	
Reference
Minimum
detectable
amount
                     Chemical
                      oxygen demand
                      mg/1 COD

                     Chloride
                      mg/1 Cl

                     Chromium
                      Mg/1 Cr
                      Cobalt
                       Mg/1 Co
                      Conductance,
                       specific
                       Mmhos/cm at  25  C
Titrimetric -
dichromate reflux
Colorimetric-automated
ferricyanide

Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Atomic absorption -
extracted  (Techtron
Model AA-5 or 1200)

Atomic absorption -
direct  (Techtron
Model AA-5 or 1200)

Atomic  absorption -
extracted  (Techtron
Model AA-5  or  1200)

Kohlrausch bridge
with carbon
 conductance  cell
 (Lab-Line Mark IV)
                                                                         EPA,  p.  20
SM, p. 613
EPA, pp. 81, 105
                                                                         EPA, pp. 81, 107
                                                                         EPA, p. 275
50
                                                                         EPA, pp. 81, 89, 105     5
                       100
                                                                         EPA, pp. 81, 89, 107     5
                                                                                                  0.5

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                      Parameter
                                                    Procedure
ON
I
                      Copper
                       MgA Cu
                      Cyanide, total
                       mg/1 Cn
                      Fluoride
                       mg/1 F
Hardness, total
 mg/1 as CaCO
             J

Iron, total
 Mg/1 Fe
                     Iron, ferrous
                      Mg/1 Fe
                                                                              Reference
 Atomic absorption -
 Direct (Techtron
 Model AA-5 or 1200)

 Distillation and
 colorimetric
 (Beckman model B)

 Specific ion
 electrode (Orion
 Model 101)

 Distillation and
 specific  ion electrode
 (Corning  Model  101)

 Calculation  from
 Ca and Mg values

Atomic abosrption -
direct (Techtron
Model AA-5 or 1200)

Colorimetric -
phenanthroline
(Beckman Model B)
 EPA, pp. 81, 108



 EPA, p.  40



 EPA, p.  65



 SM,  pp.  388, 391



 SM, p. 201


EPA, pp. 81, 110



SM, p. -;:08
                                                                          Minimum
                                                                        detectable
                                                                          amount

                                                                             10
                                                                             0.01
                                                                             0.1
                                                                                                  0.1
                                                                                                 50
                                                                            10

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                             Procedure
                                                       Reference
                                                                         Minimum
                                                                       detectable
                                                                         amount
Lead
 MgA
Magnesium
 mg/1 Mg
Manganese
      Mn
Manganese,
  filterable
  Mg/1 Mn
 Mercury
  Mg/1 Hg
 Nickel
  Mg/1
Atomic absorption -
direct (Techtron Model
AA-5 or 1200)

Atomic absorption -
extracted (Techtron
Model AA-5 or 1200)

Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Atomic absorption -
membrane  filter filtra-
tion (Techtron  Model
AA-5 or  1200)

Digestion and  flameless
atomic  absorption
 (Coleman Model  MAS-50)

Atomic  absorption  -
 direct  (Techtron
 Model AA-5 or 1200)

 Atomic absorption -
 extracted (Techtron
 Model AA-5 or 1200)
                                                   EPA, pp.  81,  112        100
                                                    EPA,  pp.  81,  89,  112     10
                                                    EPA,  pp.  81,  114         0.1
                                                    EPA, pp. 81, 116        10
                                                    EPA, pp. 81, 116        10
                                                    EPA, p. 118              0.2
                                                    EPA, pp. 81,  141        50
                                                    EPA,  pp.  81,  89,  141

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oo
t
Parameter
Nitrogen,
ammonia
mg/1 N
Minimum
detectable
Procedure Reference amount
Colorimetric - EPA, p. 168 0,01
automated phenate
(Technicon Auto-
Analyzer II)
                      Nitrogen, nitrate
                       plus nitrite
                       mg/1 N
                      Oil  and grease
                       mg/1
PH
 standard units

Phenols
 Mg/1 phenols
                     Phosphate, total
                      mg/1 P
 Colorimetric -
 automated cadmium
 reduction (Technicon
 AutoAnalyzer II)

 Separatory funnel
 extraction and gravi-
 metric (Mettler Model
 H51)

 Potentiometric
 (Orion Model 701)

 Distillation and
 colorimetric -
 4-AAP  (Beckman
 Model  B)

 Colorimetric -
 automated digestion
 and  single reagent
 (Technicon Auto-
 Analyzer II)

 Colorimetric -
manual digestion and
 automated ascorbic acid
 reduction (Technicon
AutoAnalyzer I)
                                                    EPA, p. 207
                                                    EPA, p.  232
EPA, p. 239


SM, p. 577 and
EPA, p. 241
                                                   EPA, p. 249 -
                                                   with TVA
                                                   modifications
                                                                        EPA, p. 256
                          0.01
   Not
Applicable

    1
                         0.01
                                                                            0.01

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     !t
                              Procedure
                                                        Reference
                                                                         Minimum
                                                                        detectable
                                                                         amount
Potassium
 mg/1 K
Residue, total
 filterable
 mg/1

Residue, total
 nonfilterable
 mg/1

Selenium
 Mg/1 Se
Silica
 mg/1 SiO,
 Silver
  pg/1 Ag
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Gravimetric - glass
fiber filtration
(Mettler Model H51)

Gravimetric - glass
fiber filtration
(Mettler Model H51)

Atomic absorption  -
gaseous hydride
(Techtron Model
AA-5 or 1200)
                                                    EPA,  pp.  81,  143
                                                    EPA,  p.  266
EPA, p. 268
EPA, p. 145
 Colorimetric -  automated   EPA,  p.  274
 molybdosilicate
 (Technicon Auto-
 Analyzer I)
 Atomic absorption -
 direct (Techtron
 Model AA-5 or 1200)

 Atomic absorption -
 extracted (Techtron
 Model AA-5 or 1200)
automated
by TVA


EPA, pp. 81,  146



EPA, pp. 81,  89,  146
                                                   0.1
                        10
                                                                             0.1
                                                                            10

-------
oo
o
Parameter
Sodium
mg/1 Na

Sulfate
mg/1 S04
Sulfide, total
mg/1 S

Sulfite
mg/1 S03
Tin
Hg/1 Sn

Titanium
Mg/1 Ti
Procedure
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
Turbidimetric
(Hach Model 2100)
Colorimetric -
methylene blue
(Beckman Model B)
Titrimetric -
iodine
Titrimetric -
iodide-iodate
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
Atomic absorption -
direct (Techtron
Minimum
detectable
Reference amount
EPA, pp. 81, 147 0.1

EPA, p. 277 1
SM, p. 503. 0.02
EPA, p. 284 1.0
EPA, p. 285 2
EPA, pp. 81, 150 <1000

EPA, pp. 81, 151 1000
                     Turbidity
                      Jackson units
Model AA-5 or 1200)

Nephelometric -
formazin
(Hach Model 2100)
EPA, p. 295

-------
                     Parameter

                     Vanadium
                      M8/1 V
                     Zinc
                      Mg/1 Zn
                                                   Procedure
Atomic absorption -
direct (Techtron
Model AA-5 or 1200)

Atomic absorption -
direct (Techtron
Model AA-5 or 1200)
                                                                             Reference
                                                  EPA, pp. 81, 153
                                                                         EPA, pp. 81, 155
                                                Minimum
                                              detectable
                                                amount

                                                 500
                                                                           10
i
i-1
00
(-»
i
                     Abbreviations of references:

                     EPA  - U.S. Environmental Protection Agency.  Methods for chemical analysis of
                           water and wastes.  EPA, Water Quality Office, Cincinnati, Ohio.   1974.
                           298 p.
SM - American Public Health Association.
     of water and wastewater.   14 ed.,  American
     New York, N.Y.   1975.   1193 p.
                               Health

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                                 TECHNICAL REPORT DATA
                           (Please read Instructions on the reverse before completing)
                            2.
1. REPORT NO.
  EPA-600/7-80-067
4. TITLE AND SUBTITLE
Behavior  of Coal Ash Particles in Water: Trace
 Metal Leaching and Ash Settling
  7. AUTHOR(S)

  T.-Y.J.Chu, B.R. Kim, andR.J.  Ruane

  9 PERFORMING ORGANIZATION NAME AND ADDRESS	
  Tennessee Valley Authority
  1120 Chestnut Street, Tower H
  Chattanooga, Tennessee 34701
                                                     8. PERFORMING ORGANIZATION REPORT NO.
12. SPONSORING AGENCY NAME AND ADDRESS

EPA,  Office of Research and Development
Industrial Environmental Research Laboratory
Research Triangle Park, NC 27711
15. SUPPLEMENTARY NOTES
919/541-2547. TVA
                                                       3. RECIPIENT'S ACCESSION-NO.
                                                       5. REPORT DATE
                                                        March 1980
                                                       6. PERFORMING ORGANIZATION CODE
                                                     10. PROGRAM ELEMENT NO
                                                     INE624A
                                                     • 1. CONTRACT/GRANT NO.	
                                                     EPA Interagency Agreement
                                                      D5-E721
                                                      3. TYPE OF REPORT AND I
                                                      Final; 5/75-11/79
                                                       3. TYPE OF REPORT AND PERIOD COVERED
                                                       4. SPONSORING AGENCY CODE
                                                        EPA/600/13
 "IB. ABSTRACT Tne report giyes results Qt-   stud   f th b  h

 water a study of importance to coal-fired power planteiTa10M-

          of danv°D?h reSl£lT & ^ b°tt0m ^ fr°m Coal
      abmtv  SS^7'^ W   hand/mg and diSp°Sal are used' ^pending on water
 effluent ^ J P  f     proximity, environmental regulations, and cost. Ash pond
 effluent limitations for suspended solids can be met by properly designing; ash oonds

                 fn tin?,PO?dS- B6CaUSe °f h^h ^ con'cen'traLn durrggs^Lg
                 *°11™ the hindered-zone settling behavior, and settle faster thaS
                                          ChemiCal characteristics of ash pond
 ter  Tv     hnnH   f      u               the quantity ** quality of slu^ing wa-
 and aLIfin? rnSdn5iUe   PS ^ fr°m 3 tO 12' dePendinS ™ the content of SOx
 ter  A^klunP ££ °XldeS|im the *?* and on the buffering capacity of the sluicing wa-
 r» ««oS?   P.  In haS a ratio of concentration (in terms of ng/1) of dissolved
           of^ach S™ °' \ ^ac?limetal leach^ fro^ the ashes dlpends on the con-
                        metal m the ash matrix' its chemical bonding in the ash
17.
                             KEY WORDS AND DOCUMENT ANALYSIS
                DESCRIPTORS
 Pollution
 Water
 Coal
 Ashes
 Particles
 Leaching
               Settling
               Waste Disposal
               Ponds
               Suspended Sediments
               Sluices
 3. DISTRIBUTION STATEMENT
 Release to Public
EPA Form 2220-1 (9-73)
                                        b.lDENTIFIERS/OPEN ENDED TERMS
                                         Pollution Control
                                         Stationary Sources
                                         Coal Ash
                                         Trace Metals
                                          19. SECURITY CLASS (ThisReport)
                                          Unclassified
                                          20. SECURITY CLASS (Thispage)
                                          Unclassified
                                                                  c. COSATI Field/Group
13B
07B
21D
2 IB
14B
07D,07A
08H
                                                                21. NO. OF PAGES

                                                                      194
                                                                22. PRICE
                                        -182-

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