ABMA
American
Boiler Manufacturers
Association
1500 Wilson Boulevard
Arlington VA 22209
DoE
United States
Department
of Energy
Division of Power Systems
Energy Technology Branch
Washington DC 20545
EPA
United Stales
Environmental Protection
Agency
Industrial Environmental Research
Laboratory
Research Triangle Park NC 27711
EPA-600/7-81-020b
April 1981
Field Tests of Industrial
Stoker Coal-fired Boilers
for Emissions Control and
Efficiency Improvement —
Sites L1-L7
(Data Supplement)
Interagency
Energy/Environment
R&D Program Report
-------
RESEARCH REPORTING SERIES
Research reports of the Office of Research and Development, U.S Environmental
Protection Agency, have been grouped into nine series These nine broad cate-
gories were established to facilitate further development and application of en-
vironmental technology Elimination of traditional grouping was consciously
planned to foster technology transfer and a maximum interface in related fields.
The nine series are:
1. Environmental Health Effects Research
2. Environmental Protection Technology
3. Ecological Research
4. Environmental Monitoring
5. Socioeconomic Environmental Studies
6. Scientific and Technical Assessment Reports (STAR)
7. Interagency Energy-Environment Research and Development
8. "Special" Reports
9. Miscellaneous Reports
This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series. Reports m this series result from the
effort funded under the 17-agency Federal Energy/Environment Research and
Development Program. These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their health and ecological
effects; assessments of, and development of, control technologies for energy
systems; and integrated assessments of a wide'range of energy-related environ-
mental issues
EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for publication. Approval does not signify that the contents necessarily reflect
the views and policies of the Government, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.
-------
EPA-600/7-81-020b
April 1981
Field Tests of Industrial Stoker Coal-fired
Boilers for Emissions Control and
Efficiency Improvement — Sites L1-L7
(Data Supplement)
by
J W Davis and H.K. Owens
Pennsylvania State University
University Park, Pennsylvania 16802
lAG/Contract Nos. IAG-D7-E681FZ (EPA), EF-77-C-01-2609 (DoE)
Program Element No EHE624
Project Officers: R.E. Hall (EPA) and W.T. Harvey, Jr. (DoE)
Industrial Environmental Research Laboratory
Office of Environmental Engineering and Technology
Research Triangle Park, NC 27711
Prepared for
U.S. ENVIRONMENTAL PROTECTION AGENCY
Office of Research and Development
Washington, DC 20460
U S. DEPARTMENT OF ENERGY
Division of Power Systems/Energy Technology Branch
Washington, DC 20545
and
AMERICAN BOILER MANUFACTURERS ASSOCIATION
1500 Wilson Boulevard
Arlington, VA 22209
-------
FOREWORD
The purpose of this Data Supplement Volume is to document data
in greater detail than was practical in the Final Technical Report.
It is intended to provide the necessary details to other researchers
who are interested in performing their own analysis. Readers are
referred to the contract final report for information as to objectives,
description of facility tested and coals fired, test equipment and
procedures, interpretations and conclusions. The Final Technical
Report also contains data summaries not found in this volume.
The data in this volume are arranged by Test Sites, LI through
L7, and within each site by type (i.e., Particulate Field Data Sheets,
Particulate Lab Worksheet, etc.). The boilers tested are referred to
as Boiler LI through L7 to correspond with the seven sites included in
the Site L part of the program entitled, "A Testing Program to Update
Equipment Specifications and Design Criteria for Stoker Fired Boilers."
J. W. Davis and H. K. Owens, "Field Tests of Institutional
Stoker Coal-Fired Boilers for Emissions Control - Site L."
11
-------
TABLE OF CONTENTS
Section
FOREWORD ii
CONVERSION FACTORS lv
1.0 SITE LI DATA 1
Particulate Field Data Sheets 2
Particulate Lab Worksheet . 4
Impactor Data Sheets 5
Bahco Size Data Sheets 7
Boiler System Test Data Sheets 9
2.0 SITE L2 DATA 11
Particulate Field Data Sheets 12
Particulate Lab Worksheet 14
Impactor Data Sheets 15
Bahco Size Data Sheets 17
Boiler System Test Data Sheets 19
3.0 SITE L3 DATA 21
Particulate Field Data Sheets 22
Particulate Lab Worksheet 25
Impactor Data Sheets 26
Bahco Size Data Sheets 28
Boiler System Test Data Sheets 30
4.0 SITE L4 DATA - 32
Particulate Field Data Sheets 33
Particulate Lab Worksheet 36
Impactor Data Sheets 37
Bahco Size Data Sheets 39
Boiler System Test Data Sheets 41
5.0 SITE L5 DATA 43
Particulate Field Data Sheets 44
Particulate Lab Worksheet 48
Impactor Data Sheets 49
Bahco Size Data Sheets 50
Boiler System Test Data Sheets 51
6.0 SITE L6 DATA 53
Particulate Field Data Sheets 54
Particulate Lab Worksheet 57
Impactor Data Sheets 58
Bahco Size Data Sheets 59
Boiler System Test Data Sheets 60
7.0 SITE L7 DATA 62
Particulate Field Data Sheets ... 63
Particulate Lab Worksheet 65
Impactor Data Sheets 66
Bahco Size Data Sheets 68
Boiler System Test Data Sheets 70
iii
-------
CONVERSION FACTORS
ENGLISH AND METRIC UNITS TO SI UNITS
To Convert From To Multiply By
in
in2
ft
ft2
ft3
Ib
Ib/hr
lb/106BTU
g/Mcal
BTU
BTU/lb
BTU/hr
J/sec
J/hr
BTU/ft/hr
BTU/ft/hr
BTU/ft2/hr
BTU/ft2/hr
BTU/ft3/hr
BTU/ft3/hr
psia
"H2°
Rankine
Fahrenheit
Celsius
Rankine
cm
2
cm
m
2
m
3
m
Kg
Mg/s
ng/J
ng/J
J
J/kg
W
W
W
W/m
J/hr/m
W/m2
J/hr/m2
W/m3
J/hr/rn3
Pa
Pa
Celsius
Celsius
Kelvin
Kelvin
2.540
6.452
0.3048
0.09290
0.02832
0.4536
0.1260
430
239
1054
2324
0.2929
1.000
3600
0.9609
3459
3.152
11349
10.34 '
37234
6895
249.1
C = 5/9R-273
C = 5/9(F-32)
K = C+273
K = 5/9R
-------
CONVERSION FACTORS
To Convert From
era
2
era
m
2
m
3
Kg
Mg/s
ng/J
ng/J
J
J/kg
J/hr/m
J/hr/m2
J/hr/m3 ,
W
W
W/m
W/m2
W/m3
Pa
Pa
Kelvin
Celsius
Fahrenheit
Kelvin
SI UNITS TO ENGLISH AND METRIC
To
in
2
in"
ft
ft2
ft3
Ib
Ib/hr
lb/106BTU
g/Mcal
BTU
BTU/lb
BTU/ft/hr
BTU/ft2/hr
BTU/ft3/hr
BTU/hr
J/hr
BTU/ft/hr
BTU/ft2/hr
BTU/ft/hr
psia
"H20
Fahrenheit
Fahrenheit
Rankine
Rankine
UNITS
Multiply By
0.3937
0.1550
3.281
10.764
35.315
2.205
7.937
0.00233
0.00418
0.000948
0.000430
0.000289
0.0000881
0.0000269
3.414
0.000278
1.041
0.317
0.0967
0.000145
0.004014
F = 1.8K-460
F = 1.8C+32
R = F+460
R = 1.8K
-------
SI PREFIXES
Multiplication
Prefix SI Symbol
1018
1015
1012
109
106
103
102
101
10-1
10-2
10-3
10-6
10-9
10-12
10-15
10-18
exa
peta
tera
giga
mega
kilo
hecto*
deka*
deci*
centi*
milli
micro
nano
pico
femto
atto
E
P
T
G
M
k
h
da
d
c
m
p
n
P
f
a
*Not recommended but occasionally used
VI
-------
SECTION 1.0
SITE LI DATA
PAGE
PARTICULATE FIELD DATA SHEETS 2
PARTICULATE LAB WORKSHEET 4
IMPACTOR DATA SHEETS 5
BAHCO SIZE DATA SHEETS 7
BOILER SYSTEM TEST DATA SHEETS 9
-------
PARTICULATE FIELD DATA
SCHEMATIC OF STACK
'
I
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V. 4 /
CROSS SECTION
r--*" C'S 4 tl - C1 ' S'J
TRAVERSE
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NUMBER
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DISTURBANCE
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PRESSURE
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1 '
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-------
PARTICULATE FIELD DATA
W
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POINT
NUMBER
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VOLUME OF LIQUID
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DISTURBANCE
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-------
PARTICULATE LAB WORKSHEET
Site Desig.
Sample Loc.
Date
•O T>
beaker
#
final initial
wt (gm) wt (gm)
^ wt
(gm)
Impinger catch and H20 tj
rinse after filter fL_i!l
(water sol. only)
H20 rinse before filter
(water sol. only)
Acetone rinse after
filter
Acetone rinse before
filter
Impinger catch and H20
rinse after filter
(water insol. only)
H20 rinse before
filter
(water insol. only)
Test Filter
H
H-17
Filter
*
JiiJLLtri ^LP_
• LoTr^L
TOTAL MASS
Dry Gas Meter Vol.
Final gjS 1'jj
Initial £^/. 3j 5
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-------
IMPACTOR DATA SHEET
Site Desig. _/»__< C
Sample Location ^{/IC/^ Sample No.
• " /1 "/ S/ ''
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S L k . D i a Ji?_-_2.ri Sample Point Sample Time °tO_i^,
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-------
IMPACTOR DATA SHEET
Site Desig._Lj_ Date *"i /"2Q/7
Sample Location_[^o'(_L^V_ Outt«T Sample No.
fo
Assmd Mo is tur e jO_^> Noz. Dia.
Stk.Dia 3£> Sample Point Sample Time
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AH Orficejf,C6"H2° Liquid Col.^_O__nil Sample Vol. 2S", S"/ scf
Net Wt. Percent
Dp (milligm)
2&£_ _Hi_:^
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Total
Milligrms
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-------
BAHCO SIZE DATA SHEET
Site
Sample Location o/nChC Sample No
' i ^- <^ • • ''
Ho AssmdMoisture S/o Noz.Dia.
Stk. Dia^Qj.Z'- Sample Point Sample Time
stat P -.13 "H20 Pitot Tube AP_^3S^i_"H20 Stk T S"36°F
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Dp (grams) (grams) (milligm)
-------
BAHCO SIZE DATA SHEET
Site Desig. / /
Sample Location_^o\jU>>'_ OutLej Sample No
Assmd Mo is tur e 5_/a_ Noz. Dia-_3_
-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTION
LOCATION Site Lrl
DATE -^ v*/f/i. s 9 -&TJ /97 f
PROJCOT NO. O.O.*
BOILER NO **
DURATION OF
TEST
FACTORS
INTEGRATOR x Vaa
CHART x '<><»>
TIME
A
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17.0
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TEMP.
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-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTION _
LOCATION £i te L-l
DATE A**** Jt'2.0^ J9tt
PROJECT NO. G.S A.
BOILER NO _jt
FACTORS
INTEGRATOR
CHART X /
DURATION OF TEST
TIME
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-------
SECTION 2.0
SITE L2 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 12
PARTICULATE LAB WORKSHEET 14
IMPACTOR DATA SHEETS 15
BAHCO SIZE DATA SHEETS 17
BOILER SYSTEM TEST DATA SHEETS 19
11
-------
O.I"
4.04.
PARTICIPATE FIELD DATA
SCHEMATIC OF STACK
P
DWTUMANCf
PLANT.
DATE .
L-2.
LOCATION .
OPERATOR,
STACK NO.
RUN NO. _
AMBIENT TEMPERATURE .
BAROMETRIC PRESSURE. if'*®
ASSUMED MOISTURE, X _Z
e*»,
/.f
PROCESS WEIGHT RATE.
PROBE LENGTH, In..
?l
NOZZLE DIAMETER, in.
STACK DIAMETER, In. -
SAMPLE BOX NO.
METER BOX NO. .
/5 /J/*
l\f»v-
PROBE HEATER SETTING.
HEATER BOX SETTING
WEIGHT OF PARTICULATE COLLECTED, m«
SAMPLE
FINAL WEIGHT
TARE WEIGH
WEIGHT GAIN
FILTER
PflOBCWMSN
TOTAL
TRAVERSE
POINT
NUMBER
SAMPLING
TIME
STATIC
PRESSURE
(In.HjO)
STACK
TEMPERATURE
(T,,), °F
VELOCITY
HEAD
(AP$)
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
(AH)
in.,H,0
ACTUAL DESIRED
TT
GAS SAMPLE
VOLUME
(V«),f|J
GAS SAMPLE TEMPERATURE
AT DRY GAS METER
INLET
OUTLET
SAMPLE BOX
TEMPERATURE
°F
TEMPERATURE
OF GAS
LEAVING
CONDENSER OR
LAST IMPINGER
°F
PUMP
VACUUM
in. Hg
gavg*
~&
VELOCITY
fp»
1
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1.417
VOLUME OF LIQUID
WATER COLLECTED
FINAL
INITIAL
LIQUID COLLECTED
•**•> * • tMi iitii* **r\i i *-^WM
IMPINGER v
VOLUME ml
1234
|
SILICA GEL
WEIGHT,
ORSAT MEASUREMENT
1
2
3
A
TIME
*t *\
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CO,
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-------
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PARTICULATE FIELD DATA
tt Tor
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SCHEMATIC OF STACK
c
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POINT
NUMBER
fl - 1
2~
1
4
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x
3
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£
TOTAL
SAMPLING
TIME
(9), mi*.
£^;->
£
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STATIC
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(in.H,0)
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" WEIGHT OF PARTICULATE COLLECTED, mg
CTCR in ' &'* SAMPL!
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ER SETTING
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°F
2 /A'
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7.00
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TOTAL
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&
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COMMENTS:
x \
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-------
PARTICULATE LAB WORKSHEET
Site Desig. /.-
Sample Loc.
Date
. 7/7£
Impinger catch and H20
rinse after filter
(water sol. only)
H20 rinse before filter
(water sol. only)
Acetone rinse after
filter
Acetone rinse before
filter
Impinger catch and H20
rinse after filter
(water insol. only)
H20 rinse before
filter
(water insol. only)
Test Filter
beaker
*
T-sr
final
wt (gm)
initial
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Filter
f
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(gm)
_iOOtt.a
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-0631
• 6.0385
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lox
TOTAL MASS
Dry Gas Meter Vol. (ft3)
Final ^Fi^.o^o
Initial _5-^7. 4IS
Imp. Water Vol.
123
o LOO.. O
(Ml.)
4
2QQ
14
-------
IMPACTOR DATA SHEET
Site Desig._L_"2. Date
Sample Location Bgjy/ (cC tor ' •>/ Sample No.
Of
As s md Mo i s t u r e _ J_{*__ Noz. Dia.
Stk. DiajC>O~ '$ Sample Point Sample TimeJ^OJM', |J
stat p " f^~ "H2° Pitot Tube A? • C>S "H20 Stk T SQ0 °F
AH Orfice_2. "H20 Liquid Col .^f^^ml Sample Vol. 2/^.rg scf
Net Wt. Percent
Dp (milligm)
f-T>
30
73
10
.
Total
Mill igrms
15
_li
\2,&\ I/
-------
IMPACTOR DATA SHEET
Site Desig. L'£» Date ^T^.^ ~)
Sample Location //7TW C^LUdoy Sample No.
17.
As smd Mo i s t ur e '__i^__ Noz. Dia.
Stk. Dia^p_^2'2 Sample Point Sample Time JOS' ft
Stat P - ,M3"H20 Pitot Tube AP . 2-% "H20 Stk T *f? O °F
AH Orf ice f ^"HpO Liquid Col.JjjJ? ml Sample Vol. Vj{,S] scf
Net Wt. Percent
Dp (milligm)
i
"2 /.6V
Total
Milligrms
16
Ut
1 ? "7 <~
1 J , *•
2Q | D9. 62- [t .
V
\/ I _.r.i
a.
I-IM L3.«?_. _3j£L7.
.67 t^/5^ 2.-73
-------
BAHCO SIZE DATA SHEET
Site Desig._L_2. Date ^7 J7u*
Sample Locat ion \2_gLvt_c__\6 I **•<••<• f A K Sample No.
.' 7 //
Pb J?JLS_'^# As s md Mo i s t u r e /___ Noz. Dia. /^
Stk.Dia_K>p_-|£ Sample Point Sample Time_S/_
Stat P -.1 "H20 Pitot Tube £P .0 5 "H20 Stk T ^OQ°F
Orf iceJ_.C|_"H20 Liquid Col.J_<.3^ml Sample Vol. 3V, «g scf
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
£2_ _HJ_L
-t O( (.,
,
,
tfe.D
Total ~
___
Mill igrms
17
1
-------
BAHCO SIZE DATA SHEET
Site Desiq. L 2
Sample Location
Date
Sample No.
Assmd Mo is tur e _^2_.p Noz. Dia.__/
Stk.Dia tjO~2'2. Sample Point Sample Time_J£»A),iJ
Stat P . M.S "H2Q Pitot Tube AP . 2^g "H20 Stk T_4f£_°F
AH Orf ice_3L6z"H20 Liquid Col. |S3 rnl Sample Vol. %3f£& scf
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
3_ '5".«/!
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L_ _ii^i-_
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Milligrms
18
-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTION _
I OCATION .Site L-2
DATE \TllHf 7~B /97t
PROJECT MO G<5A
ROM FR NO f
DURATION OF TEST
FACTORS
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DATA SHEET
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-------
SECTION 3.0
SITE L3 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 22
PARTICULATE LAB WORKSHEET 25
IMPACTOR DATA SHEETS 26
BAHCO SIZE DATA SHEETS 28
BOILER SYSTEM TEST DATA SHEETS 30
21
-------
PARTICULATE FIELD
^HgM)M}C OF STACK
PLANT.
DATE .
AMBIENT TEMPERATURE
BAROMETRIC PRESSURE
ASSUMED MOISTURE, X _
' 7
SAMFLINO
SITE
STACK NO.
RUN NO. _J
60 .'//- * /
PROBE LENGTH, in.
Lt>*
PROCESS WEIGHT RATE
.CROSS SECTION
SAMPLE BOX NO.
METER BOX NO. .
NOZZLE DIAMETER, in..
STACK DIAMETER, in. _
PROBE HEATER SETTING.
HEATER BOX SETTING
*f//
WEIGHT OF PARTICULATE COLLECTED, mg
SAMPLE
F""AL WEIGHT
TARE WEIGHT
WEIGHT GAIN
FILTER
PROBE WASH
TOTAL
TRAVERSE
POINT
NUMBER
SAMPLING
TIME
STATIC
PRESSURE
(In.HjO)
STACK
TEMPERATURE
(Ts), °F
VELOCITY
HEAD
(APS)
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
(AH)
in.,H20
ACTUAL DESIRED
GAS SAMPLE
VOLUME
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PARTICULATE LAB WORKSHEET
Site Desig._L_
Sample Loc.
Date Ju^
-------
IMPACTOR DATA SHEET
Site Desig.^-3 Date
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-------
IMPACTOR DATA SHEET
Site Desiq. L^> Date
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-------
BAHCO SIZE DATA SHEET
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28
-------
BAHCO SIZE DATA SHEET
Site
Sample Location
OU-i
Date
Sample No.
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29
-------
DATA SHEET
BOILER SYSTEM TEST
INS
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DATA SHEET
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-------
SECTION 4.0
SITE L4 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 33
PARTICULATE LAB WORKSHEET 36
IMPACTOR DATA SHEETS 37
BAHCO SIZE DATA SHEETS 39
BOILER SYSTEM TEST DATA SHEETS 41
32
-------
SCHEMATIC OF STACK
PARTICULATE FIELD DATA
PLANT J~I/j AMBIENT TEMPERATURE
*f / 0.001
DISTURBANCE
DATE
J~I/J
7//2
1?
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DISTURBANCE
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STACK NO.
RUN NO
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SAMPLE BOX NO.,
METER BOX NO. .
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WEIGHT OF PARTICULATE COLLECTED, «g
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FINAL WEIGHT
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FILTER
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TOTAL
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POINT
NUMBER
SAMPLING
TIME
(8), win.
STATIC
PRESSURE
(in. H20)
STACK
TEMPERATURE
(Ts), °F
VELOCITY
HEAD
PRESSURE
DIFFERENTIAL
ACROSS
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METER
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in.,H,0
ACTUAL DESIRED
GAS SAMPLE
VOLUME
GAS SAMPLE TEMPERATURE
AT DRY GAS METER
INLET
(Tm|M),°
OUTLET
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TEMPERATURE
°F
TEMPERATURE
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-------
PARTICULATE FIELD DATA
P
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SCHEMATIC OF STACK
PARTICULATE FIELD DATA
AMBIENT TEMPERATURE-I!—
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VELOCITY
HEAD
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VOLUME OF LIQUID
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1
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COMMENTS:
©1*!>J CHICAGO SCICNTIFIC INC
-------
PARTICULATE LAB WORKSHEET
Site Desig.
Sample Loc .
Date
Acetone rinse after
filter
Acetone rinse before
filter
Impinger catch and H20
rinse after filter
(water insol. only)
rinse
filter
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before
insol. only)
Test Filter
beaker
#
Impinger catch and H20 P'
rinse after filter P_£
(water sol. only)
H2& rinse before filter }J-
(water sol. only)
final
wt (gin)
initial
wt (gm)
Filter
#
^ V- -_Vs
TOTAL MASS
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Dry Gas Meter Vol. (ft3)
Final \ \"S . I $_
Initial <=j 53 , jg
A DgV
Imp. Water Vol
123
(Ml.)
4
1C 0
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Total H20
36
-------
IMPACTOR DATA SHEET
Site Desig. L.H Date
Sample Location //TTPy U> life I$* Sample No.
P
b-r-L:_n±
Assmd Moisture 6 /& N o z . D i a ,
Stk.DiaJ2j^_ti/<2? Sample Point Sample
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AH Orf ice |/37"H2° Liquid Col ._V_fj/__ml Sample Vol.
ID
10
3,
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Net Wt. Percent
Dp (milligm)
5 2
41.
Total 3^3, S
Milligrms
37
, S
-•2 ,1 «-{
-------
IMPACTOR DATA SHEET
Site Desig . _4_t7 Date ^ju (y
Sample Location ffgjjVir loll'' f .V Sample No.
" * "i./
P b _?^--5^ ^ Assmd Moisture_ £'£__ N o z . D i a . _ _"7j?_
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Stat P -.4 "H2Q Pitot Tube AP > / "H20 Stk T
AH Orf iceJ^2_"H2° Liquid Col._^5 ml Sample Vol. J>S, J'/ scf
Net Wt. Percent
Dp (milligm)
122
Mill igrms
MS
ID.SD
,06
•j in
__^ i^ _K>_._3&
Total
38
-------
BAHCO SIZE DATA SHEET
Site Desig.
Sample Locati
Date
r ii 4
^'7'"'' ''
Sample No.
/ "' /
PbJ27_2p '-iy Assmd Mo is tur e ^J^._ Noz.
Stk.DiaJ2_-_^6 Sample Point Sample Time^S^.
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^ — f ^
AH Orf ice^3_i<5_"H20 Liquid Col . _Sj?_ml Sample Vol.
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
. Ol 0 C-> • -r ^ 2 3 S 6 . *9»
L_™1~ I ?*__/ _~*?
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>_/_ l__jri> L'_;-ii'_^ •:• iJ ,_±!J1
JL2£l_ __i2i!!^ __^1L1L_ __4jx_
Total
Miligrms
39
-------
BAHCO SIZE DATA SHEET
Site Desig.
LLI
Sample Location
Date
Sample No.
t ?£_ _i_^Z£ _56£jL_ _?_ii£_.
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40
-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTION _
LOCATION .Site _L-4
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DATA SHEET
BOILER SYSTEM TEST
INSTITUTION
LOCATION _
DATE
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-------
SECTION 5.0
SITE L5 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 44
PARTICULATE LAB WORKSHEET 48
IMPACTOR DATA SHEETS 49
BAHCO SIZE DATA SHEETS 50
BOILER SYSTEM TEST DATA SHEETS 51
43
-------
PARTICULATE FIELD DATA
O (f 0
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-------
PARTICULATE FIELD DATA
SCHEMATIC OF STACK
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1234 WEiGeHT-
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1
2
3
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CO,
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COMMENTS:
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-------
PARTICULATE FIELD DATA
SCHEMATIC OF STACK
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IMPINGER
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1
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1
2
3
4
TIME
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COMMENTS:
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-------
PARTICULATE FIELD DATA
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SCHEMATIC OF STACK
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COMMENTS:
©I»T1
CHICAGO SCIENTIFIC INC
-------
PARTICULATE LAB WORKSHEET
Site Desig. _j_ r^
Sample Loc.
Date
/AW
Impinger catch and H20
rinse after filter
(water sol. only)
H20 rinse before filter tl__2_
(water sol. only)
Acetone rinse after
filter
Acetone rinse before
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48
-------
IMPACTOR DATA SHEET
Site Desig. L.S Date AAn/
Sample Location _______ Sample No.
Assmd Mo is tur e /o Noz. Di a.
Stk.Diaj£^_-74 Sample Point __ Sample Time>/SyM
Stat P ~.62"H20 Pitot Tube AP . OO^"H20 Stk T 371°F
AH Orf ice J_L^_"H20 Liquid Col ._J_£,__ml Sample Vol. ^l^/ scf
Net Wt. Percent
(
US'—
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Total
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49
7.3£
-------
BAHCO SIZE DATA SHEET
Site Desig . L_S
Date _K). ft""
Sample Location
Sample No.
" l\ J
rta As smd Mo i s t u r e __J^_ Noz. Dia.
ii
76 Sample Point Sample Time_/^/l/
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AH Orf ice_/77f'H20 Liquid Col. _^^_ml Sample Vol. ~lO, 6^ scf
Initial Wt. Final Wt. Net Wt. Percent
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I 2S 1*11 /. 6 /
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__
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50
-------
DATA SHEET
BOILER SYSTEM TEST
INS
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DATA SHEET
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LOCATION SJt.R 1-5
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-------
SECTION 6.0
SITE L6 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 54
PARTICULATE LAB WORKSHEET 57
IMPACTOR DATA SHEETS 58
BAHCO SIZE DATA SHEETS 59
BOILER SYSTEM TEST DATA SHEETS 60
53
-------
PARTICULATE FIELD DATA
SCHEMATIC OF STACK
I*
)fc
DISTURIANCC
PLANT.
DATE .
OPERATOR
STACK NO.
RUN NO.
AMBIENT TEMPERATURE
BAROMETRIC PRESSURE .
ASSUMED MOISTURE, % _
PROBE LENGTH, in
1 2.
'
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<£> If fy
METER AHp .
PROCESS
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NOZZLE DIAMETER, in..
STACK DIAMETER, i*. -
X
CROSS SECTION
SAMPLE BOX NO.
METER BOX NO. .
A Ac
PROBE HEATER SETTING.
HEATER BOX SETTING
JTMcU.
WEIGHT OF PARTICULATE COLLECTED, nig
SAMPLE
FINAL WEIGHT
TARE WEIGHT
WEIGHT GAIN
FILTER
PROBE WMSH
TOTAL
TRAVERSE
POINT
NUMBER
SAMPLING
TIME
(8), min.
STATIC
PRESSURE
(in.HjO)
STACK
TEMPERATURE
(T5), °F
VELOCITY
HEAD
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
(AH)
in.,H20
ACTUAL DESIRED
GAS SAMPLE
VOLUME
(Vm),ftJ
GAS SAMPLE TEMPERATURE
AT DRY GAS METER
INLET
(Tm,N),°F
OUTLET
SAMPLE BOX
TEMPERATURE
TEMPERATURE
OF GAS
LEAVING
CONDENSER OR
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"F
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FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
IMPINGER
VOLUME ml SILICA GEL
1234
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2
3
4
TIME
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x,
COMMENTS:
5t»n CHICAGO icifNiinc IMC
-------
SCHEMATIC OF STACK
PARTICULATE FIELD DATA
PLANT,
DATE .
,-jru.N.
LOCATION .
OPERATOR.
STACK NO. .
RUN NO. _i
AMBIENT TEMPERATURE
BAROMETRIC PRESSURE .
ASSUMED MOISTURE, X _
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SAMPLE BOX NO.
METER BOX NO. .
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HEATER BOX SETTING
h*U
WEIGHT OF PARTICULATE COLLECTED. mt
SAMPLE
FINAL WEIGHT
TARE WEIGH
WEIGHT GAIN
FILTER
PROK VMSH
TOTAL
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POINT
NUMBER
SAMPLING
TIME
(e),min.
STATIC
PRESSURE
(in.HjO)
STACK
TEMPERATURE
(Ts). "F
VELOCITY
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PRESSURE
DIFFERENTIAL
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ln.,H,0
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GAS SAMPLE
VOLUME
(Vm),f|3
GAS SAMPLE TEMPERATURE
AT DRY GAS METER
INLET
OUTLET
SAMPLE BOX
TEMPERATURE
°F
TEMPERATURE
OF GAS
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isn
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AVERAGE
VOLUME OF LIQUID
WATER COLLECTED
FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
vSE- SILICA GEL
1 234 ™™'
1
ORSAT MEASUREMENT
1
2
3
4
TIME
CO,
°?
CO
•
\
NT
•CMNTWIC IMC
(312) 7M- *"• '
-------
PARTICULATE FIELD DATA
SCHEMATIC OF STACK
Q]
CROSS SECTION , . .
Slofr ii
TRAVERSE
POINT
NUMBER
E <-
s'
H
>
/
TOTAL
SAMPLING
TtME
(e),min.
$~*H»~
v
v I
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„
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STATIC
PRESSURE
(in.H20)
tf fi*
ft \ O
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1,
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it
\
4:
I
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>
L
V
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DtSTURftANCE
SAMPLING
sin"
DISTURBANCE
GAS 1
FLOW
STACK
TEMPERATURE
(Ts), °F
i
i
vfc
/ LO
/s'iy
ifo
H?
^37
7CM3
?f^^
AVERAGE — i*l 0*
•x?r(/
p
D
L(
0
SI
R
V
M
AMT t--t .
ATE iV/fc /7Z
)CATIOI
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UN NO.
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HEAD
(AP$) (V/AP;)
,60 1
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PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
(AH)
ln.,H20
ACTUAL DESIRED
t'iY'
t~$s
. 2-V
,^
.1$
.^
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VOLUME
ift^
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i^i". 6
£*/£. 4
^»| j £
T.H
t
61
u
n
i&i
\°\1 0
PUMP
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in. Hg
govgt
$• O
0-0
a-o
0,0
a -a
*1.±
^I'S"
VELOCITY
fp.
•"^ l.m q-7 2N' ^<^ /.-W
VOLUME OF LIQUID
WATER COLLECTED
FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
SB?- ™
1234 g
1
ORSAT MEASUREMENT
1
2
3
4
TIME
CO,
o.
CO
N2
COMMENTS:
1»7» CMICAOO »CI«NTIflC INC
-------
PARTICULATE LAB WORKSHEET
Site Desig.__/^
Sample Loc.
Date
Impinger catch and H2(
rinse after filter
(water sol. only)
H20 rinse before
(water sol.
Acetone rinse
filter
filter
only)
after
Acetone rinse before
filter
beaker
#
3 v5~
Filter
final
wt (gm)
?^, 72%
initial
wt (gm)
A wt
(gm)
Impinger catch and H20
rinse after filter
(water insol. only)
H20 rinse before
filter
(water insol. only)
Test Filter
57-/IS
gg-,az
> ens '6 5
.07^5
67- *Ti JO*?06
o
o
o
Q
TOTAL MASS , V5VST9
Dry Gas Meter Vol. (ft3)
Final 'i'-n-IZ.
Initial 1^7/2^2.
A DgV _^12J__
Imp. Water Vol
123
(Ml.)
4
Total H20 s";?,y
57
-------
IMPACTOR DATA SHEET
Site Desig. L (& Date J)^ 5, 7%
Sample Location Sample No.
*rv
o As smd Mo i s tur e __3_j/<3_ Noz. Dia.
'< -I ?'
Stk .Dia_|2.O_ -/^ Sample Point Sample Time 3Q
Stat P -.MS "H20 Pitot Tube AP • oo"1 "H20 Stk T 2 8 ( °F
AH OrficejTT' scf
Net Wt. Percent
(milligm) ^
30
,G7
Total
H5/7/
Milligrms
58
.H (,
-------
BAHCO SIZE DATA SHEET
Site Desig. j 4 Date
Sample Location Sample No.
> 'I Assmd M o i s t u r e >> Noz-
Stk . DiaJOj-Jj, Sample Point Sample Time
Stat P-.l^'HoO Pitot Tube £P "H9O Stk T '
ny*
AH Orfice "H20 Liquid Col._HJ3_ml Sample Vol. scf
io _^-?^
H, o
_.
Milligrms
59
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
MS, L, I 4,57
\ s.4> __L^2P_
Total
-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTION _^
LOCATION Si
DATE PfG£ST4
PROJECT — N6 —
BOILER NO.
DURATION OF
te L-6
" ^ '
fXVf if Jf7t
G fj A
/
TEST
FACTORS
INTEGRATOR X t/tfff£
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REMARKS
/* M,,» - /V«« AtMtr.
£*••* *••*
&#r**t.J- Ai* A**
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Jr*/na -/**»•*<.
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-------
DATA SHEET
BOILER SYSTEM TEST
INSTITUTI
LOCATION
DATE J&.1
BOILER N
DURATION
ON
Sit
-C//V-*
3 k-6~ , .
/fl f+21*r
FACTORS
INTEGRATOR X_/_.f,,_
n /
OF TEST
CHART X
TIME
4S9;jt
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fe
-------
SECTION 7.0
SITE L7 DATA
PAGE
PARTICULATE FIELD DATA SHEETS 63
PARTICIPATE LAB WORKSHEET 65
IMPACTOR DATA SHEETS 66
BAHCO SIZE DATA SHEETS 68
BOILER SYSTEM TEST DATA SHEETS 70
62
-------
VJ
f— SCHEMATIC
\ ^*~*+*^
dJ
OF STACK
\
A
IS i- -
J" f
B
1
PARTICULATE FIEl
PI ANT t-'T
r D
DISTURBANCE
t
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HEAD
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CESS WEIGHT RAT
(, O WEIGHT OF PARTICULATE COLLECTED, «g
irTOl ML ^ SAMPLE
TER, in. — —
ER SETTING
' i ' FINAL WEIGHT
*r«- ,. TARE WEIGHT
C-. // WEIGHT GAIN
SETTING 7 'aO
EMPERATURE
IS METER
OUTLET
(T.W),«F
SAMPLE BOX
TEMPERATURE
2-^d
^40
-2o^
2 Of)
~l£}
"2JOO
^ID
2-1 2~
2.'Y
7^'(-
•j ^Ct
FILTER PROBE WASH
TOTAL
TEMPERATURE
OF GAS
LEAVING
CONDENSER OR
LAST IMPINGER
3 C
3(*
3 (.
T7
T7
3¥
^3%
~$c.
If
^q
y&
tfQ
PUMP
VACUUM
in. Hg
goug*
^,y
jfco"
VA
M
7.0
VELOCITY
VOLUME- OF LIQUID
^ WATER COLLECTED
FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
WEIGHT,
1234 ,
•
1
ORSAT MEASUREMENT
1
2
3
4
TIME
C02
Oj
CO
Nj
COMMENTS:
i)i»n CHICAGO tciCNTinc INC
'II •>'• trr '/i. -
-------
PARTICULATE FIELD DATA
Hi
SCHEMATIC
o
CROSS SECTION
TRAVERSE
POINT
NUMBER
wj -i
2-
3
j
?"
V
7
0
*j
1(7
'L
TOTAL
SAMPLING
TIME
(e).min.
y^vv^
t»
'•
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It
I,
1,
\l
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i,
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I,
1 X(7
OF STACK
\j
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i- -
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PRESSURE
(in.HjO)
— »o-}
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1.
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t
1
V
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(•-| / j 3 / «* J^^
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DISTURB
GAS
FLOW
« £W>J ^A*»6^»^
WArKNQ f6
$'*(¥
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AVERAGE — • 07 ^ Ji
UN NO.
AMPLE
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HEAD
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OX NO. .
R^Af
C.A£-r
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
(AH)
in.,HjO
ACTUAL DESIRED
'^?
X*
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AMBIENT TE
BAROMETRIC
ASSUMED MOI
PROBE LENG
NOZZLE DIAJ
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PROBE HEAT
HEATER BOX
GAS SAMPLE T
AT DRY G
INLET
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TH i- £fl " WEIGHT OF PARTICULATE COLLECTED, ing
*ETER in ^ SAMPLE
, , FINAL WEIGHT
:TER in *** TARE WFIRHT
t-~.ll WEIGHT GAIN
SETTING 3 OO
EMPERATURE
AS METER
OUTLET
SAMPLE BOX
TEMPERATURE
"F
l^y
^,od
-300
^l~2_
2-/*>
^^3
2.30
2 ~5o
2-10
i_X-<
i"o"? y
FILTER
TOTAL
TEMPERATURE
OF GAS
LEAVING
CONDENSER OR
LAST IMPINGER
•F
3*7
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42.
it "$>
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VELOCITY
VOLUME OF LIQUID
WATER COLLECTED
FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
IMPINGER
VOLUME .1 SILICA GEL
i 2 3 4 wEir(
1
ORSAT MEASUREMENT
1
2
3
4
TIME
C02
o*
CO
N2
COMMENTS
©l»n CHICAGO SCItNTIHC INC
-------
PARTICULATE LAB WORKSHEET
Site Desig.
Sample Loc.
Date
beaker
t
Impinger catch and H20 1' 1
rinse after filter -JT- 2-_
(water sol. only)
rinse after filter
(water insol. only)
H20 rinse before
filter
(water insol. only)
Test Filter
H20 rinse before filter _Ti.'.^_
(water sol. only)
Acetone rinse after
filter T- S
Acetone rinse before
filter 7- Z
Filter
1
Impinger catch and H20 51-.-?
^-•LL
""-
/r
final
wt (gm)
initial
wt (gm)
A wt
(gm)
:L
_•_&£
o
/ ^ / f** >*
TOTAL MASS
, 67?77
Dry Gas Meter Vol.
Final J_£l^__] j
Initial • .-, ,^
(ft3)
Imp. Water Vol.
123
.MV 10^ l_
(Ml.)
4
Total H20
65
-------
IMPACTOR DATA SHEET
Site Desig. L I
Sample Location'/) {'"*/ (.all-"- 1 >r" Sample No
i ' / "<• / '''
Assmd Mo i s tur e _H /o_ Noz. Dia._y/_£
Stk.Dia_H_6_ Sample Point Sample Time L/5
Stat P-,O7"H90 Pitot Tube AP • Ll 3 "H90 Stk T 5|O°F
-—• —— — ^ Z.
AH Orf ice_2JM3"H20 Liquid Col. U_l_.J?_nil Sample Vol. cf/'/G
Net Wt. Percent
(milligm)
H . O 3, M M
i6 L£j __iliL
_u_s;____ o c?
36 O £
IJ1.
. o
__:_LlLb__.
Total \t^, 5M
Mill igrnis
66
-------
IMPACTOR DATA SHEET
Site Desig.__Lj? Date
Sample Locat ion_Bf ii'i^_fo^-"''' V Sample No.^
p b J2- ilCi # AssmdMoisture_ ~_^__/b_ N o z . D i a . _
Stk. DiaJi>J j~ 12.0 Sample Point Sample Time_*j.S"_Ai
Stat P -.^^"H2Q Pitot Tube ^P , ( S "H20 Stk T 6OO °F
AH Orf 106^^3'^ 20 Liquid Col._[JJ_ ml Sample Vol. ,2_^S__scf
Net Wt. Percent
DD (milligm)
10.')i|
,2 X
10,2,6
7 __.I_:LJ JLiSJL
^__ _IlJlL___ _Ik'_LL.
"..M 3.17
Total __±_LiL_l
Mill igrms
67
-------
BAHCO ?IZE DATA SHEET
Site Desig._/,_7 ___
/ f- , /N / j
Sample Location /ft1.',- u { ( •- : ., Sample No
^ f ot x* '-
P b--^"i—^ ^ As s md Mo i s t u r e _J-^_/J_ Noz. D i a . __^/^C
Stk.Dia M6 Sample Point Sample Time /ZfAl
Stat P-,oy "H2Q Pitot Tube AP • --' _ "H20 Stk
AH Orf ice_^?.32"H0 Liquid Col . J^l^jnl Sample Vol. _____ scf
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
IZ3 ____ _____ Ml. 67
Total _l^^JA_
Mill igrms
68
-------
BAHCO SIZE DATA SHEET
Site Desig._/^7 ___ Date &&C /3V
C«u-- • /
Sample Locat ion e-p>/v «u-- • / Sample No.
'f
p b J?-2LIL? • Assmd Mo is tur e _C7/£,__ Noz. Dia._jj/g
Stk.Dia_[2_~l20 Sample Point Sample TimeJfQ^,
Stat P-.'i>£IIHoO Pitot Tube AP ./^"/"HoO Stk T £
AH OrficeJ£_,y£_"H20 Liquid Col._£"? ml Sample Vol. scf
Initial Wt. Final Wt. Net Wt. Percent
Dp (grams) (grams) (milligm)
v-r; as,
Mill igrms
69
!2S ^c?..^o ^^-70
3m_ i-1 _JL^L
,7.^1 .. ____ __..M,^__ _J^Ml_
2 ,«r I
___i^L_±_ _^,2S
Total
-------
DATA SHEET
BOILER ' SYSTEM TEST
INSTITUTION __ —_
LOCATION Site L-7 ^
DATE £>fcfM>af* /£ s9?r
PROJECT—r*a—e^*.
BOILER NO. _*C
DURATION OF
FACTORS
INTEGRATOR * fOO.
CHART x
TEST
Af'*
TIME
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WEIGHT
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^_
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—
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STEAM FLOW
INTEGRATOR
CHART
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BOILER SYSTEM TEST
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-------
TECHNICAL REPORT DATA
(Please read Instructions on the reverse before completing)
. REPORT NO. ,
EPA-600/7-81-020b
2.
3. RECIPIENT'S ACCESSION NO.
TITLE AND SUBTITLE
Field Tests of Industrial Stoker Coal-
Fired Boilers for Emissions Control and Efficiency
Improvement—Sites L1-L7 (Data Supplement)
5. REPORT DATE
April 1981
6. PERFORMING ORGANIZATION CODE
. AUTHOR(S)
J.W.Davis and H.K.Owens
8. PERFORMING ORGANIZATION REPORT NO.
. PERFORMING ORGANIZATION NAME AND ADDRESS
The Pennsylvania State University
University Park, Pennsylvania 16802
10. PROGRAM ELEMENT NO.
EHE624
11. CONTRACT/GRANT NO.
EF-77-C-01-2609 (DoE) and
IAG-D7-E681FZ (EPA)
I2. SPONSORING AGENCY NAME AND ADDRESS
EPA, Office of Research and Development
Industrial Environmental Research Laboratory
Research Triangle Park, NC 27711
13. TYPE OF REPORT AND PERIOD COVERED
Supplement; 2/78-5/79
14. SPONSORING AGENCY CODE
EPA/600/13
^.SUPPLEMENTARY NOTES jERL-RTP project officer is Robert E. Hall, Mail Drop 65, 919/
541-2477. Data supplements are also available for Sites A-K.
16. ABSTRACT,
The supplement is a compilation of test data presented in greater detail than
was practical in the related final technical report (EPA-600/7-81-020a). It provides
details to researchers who are interested in performing their own analyses. The
final technical report gives objectives; describes facilities tested, coals fired, and
test equipment; outlines procedures; and provides interpretations and conclusions.
The supplement contains panel board data for each test, detailed particulate data,
and particle size distribution data.
17.
KEY WORDS AND DOCUMENT ANALYSIS
DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS
COSATI Field/Group
Pollution
Boilers
Stokers
Field Tests
Coal
Combustion
Emission
Efficiency
Dust
Aerosols
Particle Size Distribution
Pollution Control
Stationary Sources
Industrial Boilers
Test Data
Particulate
13B
ISA
14B
2 ID
2 IB
14G
11G
07D
13. DISTRIBUTION STATEMENT
Release to Public
19. SECURITY CLASS (This Report/
Unclassified
21. NO. OF PAGES
78
20. SECURITY CLASS (Thispage)
Unclassified
22. PRICE
EPA Form 2220-1 (9-73)
72
-------
U.S. ENVIRONMENTAL PROTECTION AGENCY
Office of Research and Development
Center for Environmental Research Information
Cincinnati, Ohio 45268
OFFICIAL BUSINESS
PENALTY FOR PRIVATE USE, S3OO
AN EQUAL OPPORTUNITY EMPLOYER
POSTAGE AND FEES PAID
U S ENVIRONMENTAL PROTECTION AGENCY
EPA-335
If your address is incorrect, please change on the above label
tear off; and return to the above address.
If you do not desire to continue receiving these technical
reports, CHECK HERE D, tear off label, and return it to the
above address.
Publication No. EPA-600/7-81-020b
------- |