United States
           Environmental Protection
           Agency
Water Engineering Research
Laboratory
Cincinnati OH 45268
EPA/600/9-88/010
April 1988
           Research and Development
<>EPA      Proceedings
           Eleventh
           United States/
           Japan Conference on
           Sewage Treatment
           Technology

           October 12-14,  1987
           Tokyo, Japan

-------
                                     EPA/600/9-88/010
                                     April  1988
              PROCEEDINGS
ELEVENTH UNITED STATES/JAPAN CONFERENCE
                  ON
      SEWAGE TREATMENT TECHNOLOGY
         OCTOBER 12-14, 1987
             TOKYO, JAPAN
   OFFICE OF INTERNATIONAL ACTIVITIES
            OFFICE OF WATER
         WASHINGTON, D.C. 20460

   OFFICE OF RESEARCH AND DEVELOPMENT
         WASHINGTON, D.C. 20460
         CINCINNATI, OHIO 45268
  WATER  ENGINEERING  RESEARCH  LABORATORY
  U.S.  ENVIRONMENTAL PROTECTION AGENCY
   OFFICE OF RESEARCH AND DEVELOPMENT
         CINCINNATI, OHIO 45268
                                               60604

-------
                      DISCLAIMER
       These Proceedings have been reviewed by the
U.S. Environmental  Protection Agency and approved for
publication.  Approval  does not signify that the contents
necessarily reflect the views and policies of the U.S.
Envvironmental  Protection Agency, no does mention of trade
names or commercial products constitute endorsement or
recommendation  for use.

-------
                       FOREWORD
      The maintenance of clean water supplies and the
management of municipal  and industrial  wastes are vital
elements in the protection of the environment.

      The participants in the United States-Japan cooper-
ative project on sewage treatment technology have completed
their Eleventh Conference.  These conferences, held at 24-
month intervals, give the scientists and engineers of the
cooperating agencies an opportunity to  study and compare
the latest practices and developments in the United States
and Japan.  These Proceedings of the Eleventh Conference
comprise a useful body of knowledge on  sewage treatment,
which will be available not only to Japan and the United
States but also to all nations of the world who desire it.
                    Lee M.  Thomas
                    Administrator
Washington, D.C.
                         iii

-------
                           TABLE OF CONTENTS





Foreword	  i i i



List of Japanese Delegates and Presentation Topics	   vi



List of United States Delegates and Presentation Topics	viii



Joint Communique	    1



Japanese Papers	    3



United States Papers	    5

-------
                             JAPANESE DELEGATION
         Delegates

TSDNEKAZIJ FUKIII - Team Leader
 Director, Department of
 Sewerage and Sewage Purification,
 Ministry of Construction

SHIGERU ANDO
 Director, River-Basin Sewerage
 Division, Department of Sewerage
 and Sewage Purification,
 Ministry of Construction

KAZUNORI HOSOKAWA
 Director, Construction Division
 Sewage Works Bureau, Yokohama City

KATSUHIKO KITAI
 Director, Sewerage Division
 Osaka Prefecture! Government

TAIGO MATSUI
 Director, Research and Technology
 Development Division
 Japan Sewage Works Agency
 Ministry of Construction

YOSHIO OSHIMA
 Chief, Ultimate Disposal Section
 Water Duality Control Division
 Public Works Research Institute
HIROSHI ONIKI
 Director, Planning Division
 Sewage Works Bureau, Fukuoka
City
KENICHI OSAKO
 Director, Construction Section
 The Second Improvement and Constructive
 Office, Sewerage Bureau
 Tokyo Metropolitan Government
                    Presentation Topics

                 Current Status of Sewerage
                 Project in Japan
                 Progress in the Research on
                 Application of Biotechnology
                 to Wastewater Treatment
              0  Characterization of the Various
                 Diffusers and its Application


              °  Flood Control of Urban Runoff
                 in the East Area of Osaka Pre-
                 fecture (Neya River Basin)

              0  Evaluation of Energy Saving
                 Using Heat Balance Model for
                 Melting Process
              °  Beneficial  Utilization
                 Sewage Sludge
of
                 Reuse of Treated Wastewater
                 in Fukuoka City
                 Autogenous Incineration of
                 Sewage Sludge by Recovering
                 the Heat of Exhaust Gas
                                      v1

-------
                         JAPANESE RELEGATION (continued)
MITSUYOSHI OZAWA
 Director, Water Quality Management
 Division, Water Quality Bureau
 Environment Agency
 Government of Japan

KAZHAKI SATO
 Chief, Advanced Waste Treatment
 Section, Water Quality Control Division
 Public Works Research Institute
 Ministry of Construction

TSUTOMI) TAMAKI
 Executive Director,
 Japan Sewage Works Agency

NAOHIRO TANIGDCHI
 Senior Researcher, Research and
 Technology Development Division
 Japan Sewage Works Agency
   Lake Water Quality Management
   in Japan
0  Current Practices of
   Biological Nitrogen
   Removal Processes
   Japan
in
0  Areawide Sewage Sludge
   Treatment and Disposal
   Project -- Ace Plan —

0  Full Scale Evaluation
   Phosphorus Balance in
   Biological Phosphorus
   'Removal
    of
(Other Delegates)

TAKESHI KIIBO
 Senior Advisor,
 Japan Sewage Works Agency

KEN MURAKAMI
 Director, Water Quality Control Division
 Public Works Research Institute
 Ministry of Construction

KENJIRO SAITOH
 Director, Public Sewerage Division
 Department of Sewerage and
 Sewage Purification
 Ministry of Construction

TAKEOMI YASUDA
 Director, Sewerage Planning Division
 Department of Sewerage and
 Sewage Purification
 Ministry of Construction
                                     vn

-------
                           UNITED STATES DELEGATION
           Delegates

JOHN J. CONVERY - Delegation Leader
 Director,
 Wastewater Research Division
 Water Engineering Research Laboratory
 U.S. Environmental Protection Agency
 Cincinnati, Ohio 45268
ROBERT J. BLANCO  (WH-595)
 Director,
 Municipal Facilities Division
 Office of Water
 U.S. Environmental  Protection Agency
 Washington, D.C. 20460

RICHARD C. BRENNER
 Environmental Engineer,
 Innovative & Alternative Technology Staff
 Systems & Engineering Evaluation Branch
 Wastewater Research Division
 Water Engineering Research Laboratory
 U.S. Environmental  Protection Agency
 Cincinnati, Ohio 45268

DR. CARL A. RRIINNER
 Chief,
 Systems X Engineering Evaluation Branch
 Wastewater Research Division
 Water Engineering Research Laboratory
 U.S. Environmental  Protection Agency
 Cincinnati, Ohio 45268

JAMES F. STAHL
 Assistant Chief Engineer and
   Assistant General Manager
 County Sanitation Districts
   of Los Angeles County
 1955 Workman Mill Road
 Whittier, California 90607

PAUL D. ZUGGER
 Chief,
 Surface Water Duality Division
 Michigan Department of Natural Resources
 Lansing, Michigan  48909
  Presentation Topics

Status of the Potable Water
Reuse Demonstration Project
at Denver

Selected Innovative and
Alternative Technology
Developments

The Nation's Water Quality:
Into the ?lst Century
Status of Fine Pore Aeration
in the United States

Summary of Chemical and
Biological Phosphorus Removal
Experience in North America
Selected Municipal Sludge
Topics
Sludge Management and Energy
Production at Los Angeles
County Sanitation Districts
(LACSD)
Michigan's Process for
Regulating Toxic Substances
in  Surface Water Permits

The Use of Biomonitoring in
Michigan's Surface Water
Duality Program
                                     viii

-------
   UNITED  STATES AND JAPAN DELEGATES TO THE ELEVENTH CONFERENCE,
      HELD AT  THE MINISTRY OF  FOREIGN AFFAIRS, TOKYO, JAPAN
MR. TSUNEKAZU FUKUI, TEAM LEADER OF THE JAPANESE DELEGATION
EXTENDS WELCOME TO MR. JOHN J.  CONVERY, HEAD OF THE UNITED STATES
DELEGATION AT OPENING OF ELEVENTH CONFERENCE, TOKYO, JAPAN

-------
CONFERENCE DELEGATES VIEWING NEW CONSTRUCTION OF STORM SEWER
                        CITY OF OSAKA
   PARK BUILT OVER OCHIAI  SEWAGE TREATMENT PLANT -  TOKYO

-------
  CONFERENCE DELEGATES  READYING FOR AERIAL  TOUR OF SEWAGE
            TREATMENT PLANTS  IN  YOKOHAMA CITY
                           *|Rjfy*** "" ^C^-* * ** & ^^4 *J ^*   x    ^
                           ols * *~$!p^YVv^V.* •* s|^ai<'t *T ^  ^ *T^
CONFERENCE DELEGATES ARRIVING  HOKUBU SEWAGE SLUDGE  TREATMENT
  CENTER OF  YOKOHAMA CITY TO OBSERVE EGG-SHAPED DIGESTERS

-------
                           JOINT COMMUNIQUE
               Eleventh  United States/Japan  Conference
                                  on
                     Sewage Treatment  Technology
                     Wednesday,  October 14,
1.  The Eleventh United States/Japan Conference on  Sewage  Treatment
  •  Technology was held in Tokyo, Japan from October 1? to 14,  1987.


?.  The United States Delegation headed by Mr.  John J.  Convery,  Director,
    Wastewater Research Division, Water Engineering Research  Laboratory,
    U.S. Environmental  Protection Agency (IISEPA),  Cincinnati, Ohio was
    composed of four representatives from the USEPA, one representative
    from the State of Michigan and one representative from a  local authority
    (Los Angeles County)  in California.


3.  Mr. T. Fukui, Director, Department of Sewerage  and  Sewage,  Ministry
    of Construction, was  the Head of the Japanese  Delegation, which
    consisted of eight national  government representatives, four Japan
    Sewage Works Agency representatives, and four  local government
    officials (Tokyo, Osaka, Yokohama and Fukuoka).


4.  During the Conference papers relating to the joint  research projects
    on sludge treatment/disposal, energy conservation,  diffused aeration,
    phosphorus removal  and wastewater reuse were presented by both sides.
    A Progress Report on  United  States/Japan Joint  Research Projects
    (Japanese Side) was presented.  Data and findings on the joint research
    were useful  to the development of improved  control  technology practices
    for each country.  A  decision was made to expand the scope of the joint
    research projects conducted  by the two countries to include disinfection.


5.  Principal topics of the Conference were current water  pollution  control
    programs in each country including innovative  and alternative technology,
    regional approaches of toxics control, nutrients removal  and application
    of biotechnology.

-------
 fi.  In addition to the Conference, a discussion meeting is to be held
     at the Public Works Research Institute, Ministry of Construction in
     Tsukuba, and about sn engineers from the Ministry of Construction,
     local governments, ,lapan Sewage Works Agency and private firms are
     registered to attend the discussion meeting,  nuring the meeting,
     topics of small  flow wastewater facilities, application of advanced
     wastewater treatment, sewer corrosion, and  toxics control  in munici-
     pal  wastewater treatment plants are to be presented and discussed.


 7.  Field visits in  the Tsukuba, Fukuoka, Osaka, Tokyo and Yokohama areas
     are planned to inspect wastewater treatment facilities and related
     facilities in these areas.
 8.  Recent engineer exchanges  between  the two countries  include a two-
     week visit in 1986 to Japan by Or. A. F..  F.ralp,  Wastewater Research
     Division, Water Engineering Research  Laboratory,  U.S.  Environmental
     Protection Agency, and an  eighteen-month  visit to the  United States
     by Mr. Hitoshi  Nakazawa, Japan Sewage Uorks  Agency from 1987 to 1988.
     A twelve-month  visit from  1987 to  1988 to the United States by Mr.
     Takehiko Kawai  of the Japan Sewage Works  Agency  was  agreed to by
     both parties.


 9.  It was proposed by the United  States  side that the Twelfth Conference
     shall  be held in the United States about  October, 1989.


in.  A proceedings of the conference will  be printed  in English and Japanese.

-------
                           JAPANESE PAPERS
CURRENT STATUS OF .SEWERAGE PROJECT IN JAPAN	  7
   Tsunekazu Eukui, Director, Department of Sewerage and
   Sewage Purification, City Rureau, Ministry of Construction

LAKE WATER QUALITY MANAGEMENT IN JAPAN	 29
   Mitsuyoshi Ozawa, Director, Water Quality Management Division,
   Water Quality Bureau, Environment Agency, Government of Japan

AREAWIDE SEWAGE SLUDGE TREATMENT AND DISPOSAL PROJECT — ACE PLAN «... 51
   Tsutomu Tamaki, Executive Director, Japan Sewage Works Agency

AUTOGENOUS INCINERATION OF SEWAGE SLUDGE BY RECOVERING THE HEAT OF
EXHAUST GAS	 75
   Kenichi Osako and Yorimitsu Yabu, Sewerage Bureau,
   Tokyo Metropolitan Government, Japan

BENEFICIAL UTILIZATION OF SEWAGE SLUDGE	 93
   Yoshio Oshima, Chief, Ultimate Disposal  Section, Water Duality
   Control Division, Public Works Research Institute,
   Ministry of Construction

EVALUATION OF ENERGY SAVING USING HEAT BALANCE MODEL FOR MELTING
PROCESS	121
   Taigo Matsui, Director, and Dr. Tadahiro Murakami, Senior
   Researcher, Research and Technology nevelopment Division,
   Japan Sewage Works Agency

REUSE OF TREATED WASTEWATER IN FUKUOKA CITY	153
   Hiroshi Oniki, Director, Planning Division, Sewage Works
   Bureau, Fukuoka City

FLOOD CONTROL OF URBAN RUNOFF IN THE EAST AREA OF OSAKA PREFECTURE
( NEYA RIVER BASIN)	207
   Katsuhiko Kitai, Director, Sewerage Division, Osaka
   Prefectural  Government

FULL SCALE EVALUATION OF PHOSPHORUS MASS BALANCE IN BIOLOGICAL
PHOSPHORUS REMOVAL PROCESS	235
   Naohiro Taniguchi, Senior Researcher, and Shuzou Koike,
   Researcher, Research and Technology Development Division,
   Japan Sewage Works Agency and Takao Murakami, Senior Research
   Engineer, Ultimate Disposal  Section, Public Works Institute,
   Ministry of Construction

-------
                    JAPANESE PAPERS (continued)
CURRENT PRACTICES OF BIOLOGICAL NITROGEN REMOVAL PROCESSES IN JAPAN	265
   Kazuaki  Sato, Chief, Advanced Waste Treatment Section,
   Water Ouality Control  nivision, Public Works Research Institute,
   Ministry of Construction

CHARACTERIZATION OF THE VARIOUS HTEFIISERS AND ITS APPLICATION	291
   Kazunori Hosokawa, nirector, Construction nivision,
   Sewage Works Bureau, Yokohama City

PROGRESS IN THE RESEARCH ON APPLICATION OF RIOTECHNOLOGY
ON WASTEWATER TREATMENT	345
   Shigeru Ando, Director, River-Rasin Sewerage nivision,
   Department of Sewerage and Sewage Purification,
   Ministry of Contruction

-------
                        UNITED STATES PAPERS
THE NATION'S WATER DUALITY:  INTO THE ?1ST CENTURY	365
   Robert ,]. Blanco, Director, Municipal  Facilities Division,
   Office of Water, U.S. Environmental  Protection Agency,
   Washington, D.C.

SLUDGE MANAGEMENT AND ENERGY PRODUCTION AT LOS ANGELES COUNTY
SANITATION DISTRICTS (LACSD)	391
   James F. Stahl, Assistant Chief Engineer and Assistant
   General Manager, County Sanitation Districts of Los Angeles
   County, Whittier, California

SELECTED MUNICIPAL SLUDGE TOPICS	421
   Dr. Carl A. Brunner, Chief, Systems * Engineering Evaluation
   Branch, Wastewater Research Division, Water Engineering Research
   Laboratory, U.S. Environmental  Protection Agency, Cincinnati,  Ohio

STATUS OF POTABLE WATER REUSE DEMONSTRATION PROJECT AT DENVER	443
   William C. Lauer, Project Officer, Denver Reuse Plant,
   Denver, Colorado and John J. Convery, Director, Wastewater
   Research Division, Water Engineering Research Laboratory,
   U.S. Environmental Protection Agency, Cincinnati, Ohi

MICHIGAN'S PROCESS FOR REGULATING TOXIC SUBSTANCES IN c IRFACE
WATER PERMITS	475
   Paul D. Zugger, Chief, and James E. Grant, Surface Water
   Ouality Division, Michigan Department of Natural Resources,
   Lansing, Michigan

SUMMARY OF CHEMICAL AND BIOLOGICAL PHOSPHORUS REMOVAL EXPERIENCE
IN NORTH AMER TCA	603
   Richard C. Brenner, Environmental Engineer, Wastewater
   Research Division, Water Engineering Research Laboratory, and
   Denis ,1. Lussier, Chief, Environmental Control Systems  Staff,
   Center for Environmental  Research Information, U.S. Environmental
   Protection Agency, Cincinnati, Ohio

STATUS OF FINE PORE AERATION  IN THE UNITED STATES	669
   Richard C. Brenner, Environmental Engineer, Wastewater
   Research Division, Water Engineering Research Laboratory,
   U.S. Environmental Protection Agency, Cincinnati, Ohio  and
   William C. Boyle, Ph.D., Professor, Civil and Environmental
   Engineering, University of Wisconsin, Madison, Wisconsin

-------
                     UNITED STATES PAPERS (continued)


THE USE OF RIOMONITORING IN MICHIGAN'S SURFACE WATER nilAl.TTY PROGRAM.. .703
   Paul n. Zugger, Chief, Surface Water Ouality Division,
   Michigan Department of Natural Resources, Lansing,  Michigan

SELECTED INNOVATIVE AND ALTERNATIVE TECHNOLOGY DEVELOPMENTS	785
   John J. Convery, .lames F. Kreissl, Dr. James A. Heidman,
   Richard C. Brenner and Dr. Richard A. Dobbs, Wastewater
   Research Division, Water Engineering Research Laboratory,
   U.S. Environmental Protection Agency, Cincinnati, Ohio and
   Richard Field, Land Pollution Control Division, Hazardous
   Waste Engineering Research Laboratory, II.E. Environmental
   Protection Agency, Edison, New Jersey

-------
CURRENT STATUS OF SEWERAGE PROJECT IN JAPAN
                                 by
                          Tsunekazu FUKUI

           Director, Sewerage and Sewage Purification Department,
                   City Bureau, Ministry of Construction
                   The work described in this paper was
                   not funded by the U.S. Environmental
                   Protection Agency.  The contents do
                   not necessarily reflect the views of
                   the Agency and no official endorsement
                   should be inferred.
                      Prepared for Presentation at:
                   llth United States/Japan Conference
                                 on
                      Sewage Treatment Technology

                             October 1987
                             Tokyo, Japan

-------
                            ABSTRACT
     Sewage works  in Japan  are now being implemented under  the Sixth
Five-Year Program  for Sewerage Construction that began  in  fiscal year
1986.  Public investment in sewage works has been  on  the downtrend in
the  last  several  years owing  to  the  financial difficulties  faced by
the Government.
     This  report  introduces the  existing state  of Japan's  sewerage
construction schemes, with  specific reference  to  the Sixth  Five-Year
Program  for  Sewerage  Construction,   model   projects,   technological
development  related  to  sewage  works,  etc.,  and  touches  on  the
problems in promoting the construction of sewage works.

-------
                                 CONTENTS

1.    INTRODUCTION 	  10

2,    SIXTH FIVE-XEAR PROGRAM FOR SEWERAGE CONSTRUCTION,
     AND SEWAGE WORKS PROMOTION POLICY 	  13
  2-1.   SIXTH FIVE-YEAR PROGRAM FOR SEWERAGE CONSTRUCTION	  13
  2-2.   RECENT SEWERAGE CONSTRUCTION POLICY 	  16

3.    MODEL PROJECTS 	  19
  3-1.   AQUATOPIA SCHEME 	  19
  3-2.   AMENITY SEWERAGE MODEL PROJECTS 	  21
  3-3.   WATER-FRONT VERDURE LANDSCAPING MODEL PROJECTS 	  22
  3-4.   MODEL SEWERAGE PROJECTS	  22
  3-5.   UNTREATED MISCELLANEOUS WASTEWATER CONTROL MODEL PROJECTS ...  23
  3-6.   EFFLUENT RECYCLING MODEL PROJECT 	  25

4.    RECENT SEWERAGE TECHNOLOGY DEVELOPMENT 	  25
  4-1.   THE MINISTRY OF CONSTRUCTION'S GENERAL TECHNICAL
        DEVELOPMENT PROJECT 	  25
  4-2.   TECHNICAL EVALUATION SYSTEMS FOR SEWERAGE CONSTRUCTION 	  26

5.    CONCLUSION 	  28

-------
1.   INTRODUCTION
          The ratio of the population having sewers in Japan  is  now 37% on
     the national average.  As seen in Table 1, the ratio  stands at 80% in
     large  cities  but  is  very  low  in  local   cities  having  a  small
     population.   Cities  with a population  of more  than  100,000  include
     some where  no sewage works have yet  been  undertaken.   Accordingly,
     systematic  construction  of  sewage   works   needs  to   be  promoted
     positively not just in large urban areas but  in  local cities having a
     small population.
          In the  21st century,  Japan  is  expected  to  face  an  aging  of
     society going far beyond  the levels  in  other countries.  Before  the
     turn of the  century,  the  country must  reinforce its social  overhead
     capital including  sewage  works.   In  the  "Long-Term  National  Land
     Construction Scheme"  formulated  by the  Ministry of Construction  to
     chart  a new course  for  national  land  construction  toward  the  21st
     century,  it  is  envisaged  that the construction  of  sewage works  will
     be  promoted  to cover  about  90%  of  the  total  population.    This
     long-term  target is planned  to  be generally  realized  by 2000  in  all
     urbanization promotion areas.  The ratio  of population  having  sewers
     in  other  areas  is  also  planned  to  be   raised to  about  70%.    In
     addition,  stormwater drainage capabilities are planned to be  enhanced
     to the extent that  by 2000, all urban areas will be  protected  against
     inundation resulting from heavy rainfall occurring in a  return  period
     of 5 years and areas with concentrated population and urban  functions
     will  likewise  be protected  against  inundation  resulting  from  heavy
     rainfall occurring  in  a return period  of  10 years.
                                    in

-------
     Table  1  Level of  Sewerage Project  Implementation  in Japan by Municipal Population
                                                                                                (As of end of  1986)
(Major cities)
90 -
80 -
70 -
Total
ratio 60 -
of
popu- 50 -
lation
having 40 -
sewers
30 -
20 -
10 -
Population
Total
population
Population
having sewers
Total number of
municipalities
Number of
project-
implemented
municipalities
Number of
serviced
municipal it ies
(Designated cities)
82%


1 million or more
24,670,000
20,310,000
11
11
11
Scnddi, Chiba,
Sakai, Okdyuma,
Kumdmoto, etc.
il%


500,000 - 1,000,000
5,460,000
2,760,000
9
9
S
Hakodate,
Utsunomiya, Gifu,
Htmejl, Takamatus,
etc.
44%


300,000 - 500,000
15,360,000
6,710,000
40
40
39
Morioka, Kamakura,
fukut, Takarazuka,
Hatsue, etc.
40%


100,000 - 300,000
24,170,000
9,690,000
145
143
134
Noshiro, Choshi,
Maizuru, Ashlya,
Hita, etc.
26%

50,000 - 100,000
15,240,000
3,980,000
224
196
152
ItdkO, AtdlDl,
Ikeda, Nl ihar i-mura,
Kohya-cho, etc.
National average 37%
5%

Less than 50,000
36,450,000
1,950,000
2,825
611
234

Total
121,370,000
45,410,000
3,254
1,010
579
Notes:


1.  Total number of municipalities (3,254) comprises 654 cities,  2,006 towns, and 594 villages (incl.  Tokyo's ward section counted as a city).
2.  Number of project-implemented municipalities is the sum total of municipalities where public sewerage construction has been implemented
    and those where special environmental protection sewerage system construction has been implemented.

-------
Table 2 Major 2000 Targets of the Ministry of Construction Projects

Road
construction


Housing
construction












Sewerage
construction
City park
construction
River
improvement
















Project particulars
Expressway/ national
highway construction
Footpath construction

Amount of housing property


Housing standard










Total ratio of population having
sewers
Per capita park area creation
under city planning
Large rivers:
Long-term target - Prevention
of inundation due to floods
occurring in a return period
of 100 to 200 years.
Short-term target - Prevention
of inundation due to floods
equivalent to the heaviest
recorded after the war.
Urban rivers:
Long-term target - Prevention
of inundation and avalanche/
landslide damage due to hourly
rainfall of 80 mm.

Short-term target - Prevention
of damage due to hourly rainfall
of 50 mm.
Existing state
(1985 estimates)
3,721 km

83,000 km

¥147 trillion*


85.9 m2/household*










36%

4.9 m2/person

Short-term target of in-
undation prevention area
- approx. 13,600 km2






Short-term targets of
inundation and avalanche/
landslide damage
prevention areas -
approx, 3,200 km2 and
approx. 110 km2



2000 targets
Near completion of 7,600 km

Near completion of 236,000 km

¥283 trillion


To ensure that the Induced
housing standard is secured
by 50% of the Japanese
households.
Example)
Urban type induced housing
standard (4rmember household:
91 m2)
General type induced housing
standard (4-member household:
123 m2)
Approx. 70%

10 m2/person

Short-term target of
inundation prevention area -
approx. 19,600 km2






Short-term targets of
inundation and avalanche/
landslide damage prevention
areas - approx. 5,700 km2
and approx. 560 km2




Remarks
Construction along
official route
Total length of roads to be
built with footpaths
* Net value as of the end of
1983 at 1980 prices, to be
approximately doubled by 2000
* Standard at the end of 1983










To be generally attained in
all urban areas.
To be doubled from the
present level.
Estimated inundation
prevention area -
approx. 23,800 km2






Estimated inundation and
avalanche/landslide damage
prevention areas -
approx. 6,700 km2 and
approx. 700 km2





-------
2.    SIXTH FIVE-YEAR PROGRAM FOR SEWERAGE CONSTRUCTION,  AND SEWAGE WORKS
     PROMOTION POLICY
2-1. SIXTH FIVE-YEAR PROGRAM FOR SEWERAGE CONSTRUCTION
          In Japan,  the  systematic  construction of  sewerage systems  was
     started under the Five-Year Program for Sewerage Construction  and  the
     Five-Year Program  for Wastewater Treatment  Plant Construction,  both
     formulated in accordance with the Emergency Measures  Law for  Domestic
     Environment Institutions  (1963).  From  1967  on,  it has  been  promoted
     under the Second  to Sixth Programs  for  Sewerage Construction worked
     out  by  the  enactment  of the  Emergency  Measures  Law  for  Sewerage
     Construction  (1967).   Sewerage  construction carried  out under  these
     five-year programs has recently slowed down owing to  the tight fiscal
     policy adopted by the Government  under  the financial  reform  program,
     with the result that the Fifth  Five-Year Program registered  a target
     attainment ratio of only about 70%.
       Table 3  Target Attainment Ratios of Fifth Five-Year Program
                for Sewerage Construction

Public sewerage system
Regional sewerage
system
Urban storm drainage
system
Specific public
sewerage system
Specific environmental
protection sewerage
system
(Subtotal)
Adjustment budget
(Total)
Budget for
Five-Year
Program
(¥100 million)
83,910
22,300
4,600
270
1,020
112,100
5,900
118,000
1981
14,609
2,947
650
32
111
18,349
-
18,349
1982
13,937
2,483
554
26
97
17,097
-
17,097
1983
13,009
2,406
510
25
97
16,047
-
16,047
1984
12,946
2,411
509
25
117
16,007
-
16,007
1985
13,889
2,662
540
25
164
17,280
-
17,280
Total for
five years
68,390
12,910
2,764
133
584
84,781
-
84,781
Attainment
ratio
81,5%
57.9%
60.1%
49.4%
57.3%
75.6%

71.8%
     Note:  Budget for each  fiscal year  includes  the adjustment budget for
            the National Land Comprehensive Development Project.
          The   Sixth   Five-Year   Program  for   Sewerage   Construction,
     formulated  with a  total budgetary  appropriation of  ¥12,200  billion
     (¥2,220  billion of which  is appropriated  as adjustment  budget)  for
     implementation  beginning in fiscal  1986,  is aimed at raising the rate
     of  population coverage and  the  rate of  storm  sewer coverage  to 46%
     and  44%,  respectively, by  the  end  of fiscal 1990,  from  36%  and 35%
     recorded at the end of 1985.
                                    13

-------
Table 4  Breakdown of Budget for  Five-Year  Program
         for Sewerage Construction
                                            (Unit:  ¥1 million)
Classification
Public sewerage system
General public sewage works
Independent municipal sewage works
Regional sewerage system
General public sewage works
Independent municipal sewage works
Urban storm drainage system
Specific public sewerage system
General public sewage works
Independent municipal sewage works
Specific environmental protection
sewerage system
General public sewage works
Independent municipal sewage works
Adjustment budget
Total
Total budget for general public sewage
works
Total budget for independent municipal
sewage works
Sixth Five-Year
Program
(1986 to 1990)
7,720,000
4,607,000
3,113,000
1,760,000
1,628,000
132,000
300,000
20,000
10,000
10,000
180,000
135,000
45,000
2,220,000
12,200,000
6,680,000
3,300,000
Fifth Five-Year
Program
(1981 to 1985)
8,391,000
5,161,500
3,229,500
2,230,000
2,073,900
156,100
460,000
27,000
18,100
8,900
102,000
76,500
25,500
590,000
11,800,000
7,790,000
3,420,000
                        14

-------
   Table 5  Estimated Level of Sewerage System Improvement
            under Five-Year Program for Sewerage Construction
Indicator
Total population
Population having sewers
Ratio of population having sewers (%)
Rate of storm sewer coverage of the
population (%)
End of 1985
120,300,000
43,330,000
36
35
End of 1990
122,830,000
54,390,000
44
43
Note:  Figures  include  those  of   independent  sewage  works  run  by
       municipalities.
     The  following  are the  priority targets  in  the  Sixth Five-Year
Program:

(1)  Sewerage  construction shall  be promoted  to provide  the  people
     with  a better living  environment and  to meet  the  requirements
     for   the   regional  environmental  pollution   control  program,
     earlier accomplishment of  environmental water  quality standards,
     area-wide water  pollution  reduction program,  lake  water quality
     protection program, etc.

(2)  The percentage of  sewers  in major cities  shall  be  raised  to the
     levels  in advanced countries  in Europe  and North  America,  and
     sewerage  construction  in   local  cities  shall  be  positively
     promoted.

(3)  Sewage works shall be  promoted  to improve stormwater drainage in
     frequently  flooded   urban  areas  and   to  raise   the  general
     stormwater drainage capabilities in major cities.

(4)  Sewage works  shall be promoted to conserve  the  valuable natural
     environment  and  to  improve the  living environment   in  rural
     districts  embracing  mountains,  farming   and  fishing  villages.
     Small  public  sewage  works shall  also be  constructed  in  areas
     with a population of  less  than  1,000,  if required for a specific
     reason.

(5)  Sewage  works   in  newly   urbanized  areas  shall   be  promoted
     positively  as  part of  the housing  and  housing  lot development
     program.

(6)  Advanced  treatment processes shall  be introduced positively at
     wastewater  treatment  plants located  in those  areas  needing such
     treatment  for  prevention  of eutrophication of  lakes  and  water
     quality conservation of rivers used as water supply  sources.
                                 15

-------
     (7)  The Amenity  Sewerage  Project shall be promoted to  create a more
          comfortable  living environment through sewerage construction.

     (8)  Regional sludge  disposal programs shall  be promoted  for stable
          sludge  treatment and  disposal  in major  city  areas.    For  this
          purpose, Treasury  investments and loans  shall be  introduced  to
          the Japan  Sewage Works Agency  for  execution of  the Areawise  or
          Resional Sewage Sludge Treatment and Disposal Project (ACE Plan).

     (9)  To make the  best of the  resources  value of  sewage works, efforts
          shall be made  for recycling  of  effluents from sewage  treatment
          plants,  effective  use   of  sewage  sludge,   and   multipurpose
          utilization of sewerage facilities.

     (10)  Resources- and  energy-conservation programs  shall be  promoted,
          along  with  the  development  of   new   technologies   such  as
          biotechnology for wastewater treatment.
2-2. RECENT SEWERAGE CONSTRUCTION POLICY
          Owing to the  stringent  fiscal policy adopted by  the Government,
     the budget for  sewage  works  kept dwindling until  1984  after reaching
     its peak  in  1981.   In  subsequent years,  the  total  amount  of  the
     budget was  on  an  uptrend and  registered a  record  high for  fiscal
     1986.   However, the government  outlay  in the total  budget  dropped to
     ¥656.6 billion  in  1987  from  the  1981  peak  of  ¥709  billion,  thus
     showing the same level as reached 8 to  9  years ago.
          This means that the total  budget  was raised  to  the  highest ever
     recorded   without  any  increase  in government  outlay.   Contributing
     factors to this bugetary expansion include  the flexible application
     (increase) of special  local  bonds,  increases in Treasury investments
     and loans, and reduction in the subsidy rate.

-------
(Unit price:
 ¥100 million)
20,000'
15,000 —
10,000 —
 5,000 —
                	 Total budget

                	 Subsidized  range of  budget

                	 Government  outlay

                 	 Interest-free loan
         11,63C
          7,869
         4,353
                14,577
                 9,858
                5,678
                       16,909
                       11,428
                       6,887
                              18,052
                              12,152
                              6,901
                                    18,349
                                     12,251
                                     7,085
                                           17,097
                                           10,648
                                            7,090;
                                                  16,047 16,007
                                                   10,114
7,082i
                                                         10,096
                                                          7,021
                                                                17,280
                                                                10,956
              6,925
                                                                        19,860
                                                                        12,338
                     7,056
                            24,118
                                                                               15,858
                                                                               8,374
          1977    1978    1979   1980    1981   1982    1983    1984    1985    1986    1987
                                                                               (Estimated)
        (Note)  1.  The budgets in  1986 or  earlier  include the adjustment
                    works expenses  for overall national  land development and
                    other expenses.
                2.  The estimated budget  in 1987  is a revised one.

       Fig.  1  Annual Changes in Budget  for  Sewage Works (Initial Budget)
                                          17

-------
     For  fiscal  1987,  the Government  compiled  an  enlarged  revised
budget  aimed  at  activating  domestic  demand   under   an  emergency
economic  policy.   Accounting  for  31%  of  the  initial  budget,  it
amounts to a total of  ¥386 billion, including ¥65.3 billion from the
proceeds from the sale of  NTT  (Nippon  (Japan)  Telegraph and Telephone
Corporation)  shares to  be  used for credit granting  without interest,
and  is  intended for  business invigoration  in  areas   suffering  from
depression by  investments in public   sewerage   sewers and  regional
sewerage construction.
     Introduced below are  some of the  new measures  enforced recently
for promotion of sewerage construction.

(1)  Construction of small public sewage works
     Small public  sewage works  where  there is  a population  of  less
     than 1,000 are planned  to be constructed in districts embracing
     stagnant  water  bodies  such as  lakes  and   pounds  and  in  water
     source  areas  as part of the  specific environmental protection
     sewerage  system.    Since   these  public  sewerages  are  to  be
     constructed  in   areas   having  a   small   population   and   low
     population density,  it  is necessary  to adopt a  sewerage system
     which  is  different  from  the  urban  sewerage  system  and  is
     designed  with   full  consideration   to   all  important  local
     characteristics of  each  individual area.   For  this  reason,  the
     Ministry of Construction  has formulated a  "Design Guideline for
     Small-scale Sewerage Systems (draft)" to promote this project.

(2)  Extension of subsidized range
     Sewerage construction in  municipalities is  prevented  from making
     smooth  progress  because  most  municipalities  have an  extremely
     low  ratio  of  population  who have  sewers and  limited  financial
     capabilities and also because  the  unit  construction cost is made
     inevitably high by  the  small size of the required sewage works.
     For  this  reason,   the   subsidized range   is  extended   for  the
     construction  of  municipal  public  sewerage  works and  specific
     environmental protection sewerage systems.

(3)  Extension  of  subsidized  range  for  movable  sludge  treatment
     facilities
     The  subsidized  range  is   extended   to  cover   movable  sludge
     treatment facilities  (sludge treatment  vehicles,  sludge carrying
     cars,   etc.)   for   sewage   sludge   treatment   using   multiple
     small-scale  sewerage  systems.   To  cope  with  the  anticipated
     future  expansion  of  small-scale  sewerage  construction projects
     in  rural  areas,  these  facilities  will   be  used  to  provide
     itinerant  sludge  treatment  service  covering several  treatment
     plants, or  they  will be  installed together at a central sewage
     treatment  plant  or   in  other  suitable  place  for treatment  of
     sludge  carried  from  other   treatment  plants by  sludge carrying
     vehicles.   This   is  because the  movable  facilities   incur  less
     sludge  treatment  cost than  the fixed facilities  if the sewerage
     system is small in scale.
                               18

-------
     (4)  Implementation of Water-front Verdure Landscaping Model Project
          This model project is being  implemented  with  a positive national
          subsidy  granted  to  create  eye-pleasing,  reposeful  water-front
          environments   within  city   areas   by   introducing   particular
          structural designs of sewerage  facilities (storm sewers)  and by
          promoting  the  canal-side   verdure   landscaping  and  promenade
          construction.  A detailed  introduction of this  project  is given
          later.

     (5)  Implementation of Areas-Wide or Regional  Sewage Sludge Treatment
          and Disposal Project (ACE Plan)
          In  large urban  areas  where  sewerage  construction is advanced,
          the  increasing  generation of sewage  sludge  is causing a heavy
          financial burden resulting from the rising  treatment  cost  and at
          the same time making it  increasingly  difficult to secure a place
          for   its   treatment   and  disposal.    This  project   is   being
          implemented for integrated,  systematic collection,  treatment and
          disposal  of  sewage  sludge  generated  at  wastewater  treatment
          plants operated  under  the management of  several municipalities,
          with  the Japan  Sewage   Works  Agency  serving  as the  principal
          executing organization.
3.   MODEL PROJECTS
          One of the salient features of  the  sewerage construction program
     in Japan is that a  number  of model projects are  being  implemented by
     establishing clear-cut objectives to improve the  efficiency  and image
     of sewerage construction projects as a whole.
3-1. AQUATOPIA SCHEME
          This model project is being  implemented  to promote the efficient
     construction of  sewage  works in  those  cities which  are  selected for
     city planning and is aimed at creating  an  environment that will bring
     back aquatic animals  that have  disappeared, raise  the  water level to
     enable children to play in the water  in the streets,  and re-establish
     the disturbed  harmony between the  inhibitants  and clear  water.   It
     was started  in  fiscal 1984, and  has been  implemented  in  a  total 26
     places so far,  17 in 1984, 3 in 1986, and 3 in 1987.

-------
             Table 6  New Sites Selected  in  1987  for Aquatopia
                      Model Project Implementation
Prefecture
Municipality
 Main rivers
  Project description/objective
Ishikawa
Kanazawa
Sai river,
Asano river
Since older times, the citizens
of Kanazawa have always felt
close to the Sai river and the
Asano river flowing through the
city, regarding them as a symbol
of the castle town of Ranawawa.
The bonds uniting the citizens
and the two rivers are still
very strong, as evidenced by
many traditional events such as
the lighted lanterns floating on
the water and the sweetfish
liberation.  The project is
aimed at improving the water
quality of the two rivers to
bring back the flow of a limpid
stream in both of them.
Kochi
Aki
Eno river,
Aki river
Carp are liberated in the Eno
river flowing through the
central part of Aki City.  The
project is aimed at improving
the water quality of the Eno
river to bring back a clear
stream suitable for carp to grow
and propagate, and to create a
comfortable water-front
environment.
Miyazaki
Nobeoka
Ose river,
Itsugase river
The Ose river and the Itsugase
river flowing through Nobeoka
City are well known for the
sweet melt weir fishery.  The
citizens feel greatly attached
to the rafs driving down the
Itsugase and the fireworks
display on the banks of the Ose
river.  The project is aimed at
improving the water quality of
the two rivers to bring the flow
of a clear stream to both of
them and to create a resposeful
river-side environment for the
citizens.

-------
3-2. AMENITY SEWERAGE MODEL PROJECTS
          This type of model  project is implemented to make  the citizens'
     daily  lives more  comfortable  by  making  effective  use  of  treated
     wastewater, and it is divided  into  two parts,  "recovering  the flow of
     a murmuring  stream  in open  canals"  and  "quick  snow removal  in high
     snowfall areas."  The former  is  intended  to  restore the  flow  of  a
     murmuring  stream  by  introducing  treated  wastewater  into  city canals
     (public sewerage  storm sewers,  urban storm drainage system)  that are
     dried  up  or degraded  in water quality.   The latter  is  intended  to
     introduce  treated wastewater  into  public  sewerage  storm  sewers and
     urban  storm  drainage  systems in  cities  to melt  the dumped  snow for
     quick  snow removal in  cities.   Since  it  was started  in 1985,  the
     project has  been  implemented in a  total  of 14 places,  including six
     newly selected in 1987.
  Table 7  New Sites Selected in 1987 for Amenity Sewerage Model Project
1.  Recovering the murmuring flow in open canals
Kanagawa Prefecture
Aichi Prefecture
Yokohama City
Nagoya City
Terao Storm
Trunk Sewer
Arako River
Storm Trunk
Sewer
Kanagawa Sewage
Treatment Plant of
Yokahama City Public
Sewerage System
Uchide Treatment Plant
of Nagoya City Public
Sewerage System
2.  Quick snow removal in high snowfall areas
Hokkaido
Niigata Prefecture
Ishikawa Prefecture
Fukui Prefecture
Sapporo City
Yuzawa-machi
Kaga City
Tsuruga City
Yasuharu Storm
Trunk Sewer
Nunoba No. 1
Storm Trunk
Sewer
Joganji Storm
Trunk Sewer
Maisaki-Shimizu
Storm Trunk
Sewer
Sosei River Treatment
Plant of Sapporo City
Public Sewerage System
Yuzawa Clarification
Center of Yuzawa town
Public Sewerage System
Katayamatsu Wastewater
Treatment Plant of
Kaga City Public
Sewerage System
Tento Clarification
Center of Tsuruga City
Public Sewerage System
                                    ?1

-------
3-3. WATER-FRONT VERDURE LANDSCAPING MODEL PROJECTS
          Public sewerage storm sewers and urban storm drainage systems in
     city areas include many that can add a feeling of latitude to
     bustling urban life and are suitable for creating a reposeful
     water-front environment.  Against the background of strong demand of
     urban dwellers for creating such water-front environment and
     enhancing the structural design of sewerage facilities to access to
     water, this project was started in 1987 to promote the construction
     of sewerage facilities (storm sewers)  as well as canal-side verdure
     landscaping and promenade construction with a positive national
     subsidy.  In 1987, the project is being carried out in four places
     including Asahikawa City, Hokkaido.
     Table  8  Sites of Water-front Verdure Landscaping Model Project
Prefecture
Hokkaido
Tochigi
Osaka
Ehime
Municipality
Asahikawa
Kanuma
Toyonaka
Sai jo
Site
Hiyama No. 2 river
No. 1 upstream storm
trunk sewer
Sende No. 1 storm
trunk sewer
No. 2 Hono southern
storm trunk sewer
Kannonsui storm trunk
sewer
Project outline
Planting and promenade
construction over a
distance of 2,800 m
Planting and promenade
construction over a
distance of 285 m
Planting and promenade
construction over a
distance of 1,640 m
Planting and promenade
construction over a
distance of 1,440 m
3-4. MODEL SEWERAGE PROJECTS
3-4-1.  Appeal Sewerage Project
          This project is aimed at early completion of those sewage works
     that can strengthen the bonds uniting the citizens'  daily lives and
     the sewerage systems,  exhibit the effect of the sewerage construction
     project in a short time, and make a popular appeal to local residents
     and people at large.  It was initiated in 1982, and  has been
     implemented in a total of 52 places including five newly selected in
     1987.

-------
3-4-2.  Idea Sewerage Project
          This project is aimed at promoting  those sewage works which are
     constructed by positively applying new,  advanced technologies that
     are effective in cutting down the construction cost or maintenance
     cost.  It was initiated in 1982,  and has now been implemented in a
     total 25 places including one new place  selected in 1987.
     Table  9  New Sites Selected  in  1987 for Model Sewerage Projects
1.  Appeal Sewerage Project
Prefecture
Fukushima
Fukushima
Shizuoka
Kochi
Nagasaki
Municipality
Kitakata City
Inawashiro Town
Shizuoka City
I no Town
Fukue City

Snowless drainage system construction
Snowless drainage system construction
New sewerage construction to create a
for carp
habitat
Rainwater storage strategy
Spring water canal construction to create a
firefly breeding environment
2.  Idea Sewerage Project
Prefecture
Fukuoka
Municipality
Fukuoka

Construction of a hybrid pump station
combining cultural facilities
3-5. UNTREATED MISCELLANEOUS WASTEWATER CONTROL MODEL PROJECTS
3-5-1. Urban Water Channel Clean Up Model Project
          This model project is intended to improve the water quality of
     urban storm drainage systems  (channel) by constructing simplified
     treatment facilities in and outside those channels presenting the
     problem of water pollution due to domestic miscellaneous wastewater
     discharge in areas excluded from the public sewerage construction
     project.  It was initiated in 1983, and has been implemented in a
     total of 13 places including  three newly selected in 1987.
                                    23

-------
3-5-2.  Miscellaneous Wastewatec Control Project  for  Lake Basin
          Water quality conservation of stagnant water bodies such as
     lakes is a matter of urgent necessity.   This model project was
     implemented because the water quality conservation of such water
     bodies calls not only for the promotion of  sewerage construction but
     also for the implementation of untreated miscellaneous domestic
     wastewater control measures that produce a  quick water quality
     improvement effect.  The project is aimed at reducing the inflow of
     pollution loads into lakes and ponds by allowing untreated domestic
     wastewater discharged into canals to flow into the nearby sewerage
     sewers in areas where sewerage construction is not undertaken.  It
     was initiated in 1984, and has been implemented in a total of 10
     places including four newly selected in 1987.
     Table 10  New Sites Selected in 1987 for Untreated Miscellaneous
               Wastewater Control Model Projects
1.  Urban Water Channel Clean Up Model Project
Prefecture
Yamagata
Saitama
Shiga
Municipality
Yome Town
Yashio City
Nagahama City
Urban drainage system
Yome Urban Drainage System
Taisho No. 1 Trunk Sewer Urban
Drainage System
Sagami River Urban Drainage
System
 ,  Miscellaneous Wastewater Control Project for Lake Basin
Prefecture
Chiba
Chiba
Chiba
Chiba
Sewerage system
Kashiwa City Public
Sewerage System
Kashiwa City Public
Sewerage System
Abiko City Public
Sewerage System
Kamagaya City Public
Sewerage System
Service area
Natogaya area, Kashiwa
City
Wakashiba and Toyoni
areas, Kashiwa City
Shimogato and Okahatto
areas, Abiko City
Satsuma area, Kamagaya
City
Remarks
Related to the
Teganuma Basin
Sewerage Project
Related to the
Teganuma Basin
Sewerage Project
Related to the
Teganuma Basin
Sewerage Project
Related to the
Teganuma Basin
Sewerage Project

-------
3-6. EFFLUENT RECYCLING MODEL PROJECT
          Treated  wastewater  (effluent  from  the   plant)   available  in
     abundance in urban areas is a promising  source  of water supply.   This
     project  is  aimed  at purifying  treated wastewater  to  supply it  to
     office buildings  for various non-drinking  purposes such  as  flushing
     toilets,  etc. in  city  areas where the  water  supply is  falling  short
     of  demand.   It  has been  implemented  in  Fukuoka,  Tokyo, and  other
     areas.
          Tokyo and  its vicinities have suffered  an unusual drought  from
     around June this year, and this has caused  the  people  to direct their
     keen attention  to the recycling of treated wastewater  for  effective
     utilization of  water resources.   The Ministry  of Construction  plans
     to  make  further  efforts  to promote  its  recycling  scheme  including
     this project.
           Table  11  Outline of Effluent Recycling Model  Project
Prefecture
Sewerage system
Time of project
implementation
Tine of service
commencement


Maximum design
water recycling
volume
Chiba
InbanuM Basin
Sewerage Syste»
1986


expanded new
city center area
4,500 aVday
Tokyo
Tokyo Metropolis
Public Sewerage
System
1981
October 1984
Shi
subcenter area
4,000 aVday
Hyogo
Kobe City Public
Sewerage Systea
1986


area
4,200 aVday
Okayau
Yamate-aura
Public Sewerage
Syatea
1986

it
center area
100 a3/day
Kagava
Takaaatsu City
Public Sewerage
Syatem
1987


Asahl No. 1 and
2 areas
1,000 aVday
Fukuoka
Fukuoka City
Public Sewerage
System
Phase li 1979
Phase 2: 1987
June 1980

Street and Chigyo
Homochi areas
3,000 mVday
4.   RECENT SEWERAGE TECHNOLOGY DEVELOPMENT
4-1. THE MINISTRY OF CONSTRUCTION'S GENERAL TECHNICAL DEVELOPMENT PROJECT
          The  Ministry  of Construction's  General  Technical  Development
     Project  is a  system  for  integrated,  organized   research  activities
     that are  planned  and promoted by  relevant  administrative departments
     in  close  cooperation  with universities  and  private  sector  research
     institutions by  selecting  those construction  technology research and
     development  themes  which  need  to  be  given  high priority  and cover
     diverse fields.   Instituted in 1973,  the system  covers two programs
     related   to   sewerage  construction,   i.e.,   "Program  for   Waste
     Utilization  Technology Development  for Construction  Works  (1981 to
     1985)"  and "Program  for  Application  of  Biotechnology  to  Wastewater
     Treatment System, (from 1985)."

-------
          The  former  program  is  aimed  at  developing  waste  recycling
     technologies that can  be applied to  reduction of the  huge materials
     requirements for  construction  works  to meet the  dual  purpose  of
     solving the growing difficulty  in  securing  sites for waste treatment
     and disposal and ensuring effective utilization of  resources.   In the
     sewerage construction areas, a technique for processing sewage sludge
     to  use  it  as  construction  materials has  been  developed under  the
     program.
          The  latter  program,  aimed  at  reducing  the  construction  and
     maintenance  costs  of  sewerage   systems   and  on-site   wastewater
     treatment plants  and   improving  their processing  capacity, has  been
     implemented to develop a new wastewater  treatment  system applying the
     rapidly advancing biotechnological  know-how such as  the microorganism
     immobilization   technique,  bioreactor  technique,  cell  hybridization
     technique, gene recombination technique, etc.,  to realize  energy-  an
     cost-saving  wastewater  treatment,   recover   useful  resources  from
     wastewater,  and reduce  the  size  of  treatment plants.


4-2.  TECHNICAL EVALUATION SYSTEMS FOR SEWERAGE CONSTRUCTION
          Since sewage works  are  undertaken as public  works, no  error  or
     failure is allowed  in their  execution.  This  makes it  inevitable  to
     pay attention  to risks  involved in  newly developed  techniques  and
     makes it difficult to introduce advanced techniques  despite  the rapid
     progress of technological development  in recent years.  Hence,  it  is
     imperative to  establish a system for  evaluating  new  techniques  in
     some way for  their accelerated  introduction.
4-2-1.  Ministry of Construction's Technical  Evaluation System for
       Construction
          The Ministry of  Construction's Technical  Evaluation System  for
     Construction was established  in 1978 to make  unbiased evaluation  of
     the functional advantages, performance,  economic efficiency,  etc.  of
     private sector research results relating to construction  technologies
     so as  to  accelerate the utilization of  new technologies and  promote
     private sector  research and  development  activities by  making  such
     research results widely  known to the public.   Under the system,  the
     Ministry of  Construction announces  4  to  5 development  themes  each
     year together  with  the  development objectives,  and invites  private
     sector  research institutions to take part  in the research of selected
     themes.  These themes  include  those related to  sewerage  construction
     almost   every  year,   and   a   microwave   melting   hearth,   aeration
     equipment,  belt-press dewatering machine,  DO meter,  etc.  have  so  far
     been evaluated under the system.
                                     ?6

-------
 Table 12  List of New Development Themes Evaluated under the Ministry of
           Construction's Technical Evaluation System for Construction
Year
Theme
Year
Theme
1979
Development of new
•icrowave melting
hearth for sewage
sludge processing
1984
Development of
sewage solid-liquid
separation method
using screen
process
1980
Development of high
strength, large-
diameter, oval hard
PVC pipe
198 5
Development of high-
efficiency, belt-
press type sewage
sludge dehydrating
machine
1981
Development of deep
shaft process for
sewage treatment
1986
Development of
automatic dissolved
oxygen meter for
aeration tank
control
1982
Development of
energy-saving,
diffused aeration
system
1987
Development of
monitoring equip-
ment for sewer
pipe inside
inspection
1983
Development of
mechanical aeration
equipment for
oxidation ditch
process


4-2-2.  Japan Sewage Works Agency's Technical Evaluation System
          A technical evaluation committee  was  organized within  the  Japan
     Sewage Works  Agency  in  1974  to  pass  impartial  judgement  on  the
     conditions  and   suitability  of  introducing  for  practical  purposes
     newly  developed  technologies  relating  to   sewerage   construction.
     Under the system, the committee  evaluates  the work method,  treatment
     process,  and  other  aspects relating  to  the  principle  of each  newly
     developed technique,  and its reports  are  made  public  both  in  Japan
     and abroad and reflected in the  Agency's  services.
    Table 13  List of Development Themes Evaluated under
              Japan Sewage Works Agency's Technology Evaluation System
1
Automated control
of sewage treatment
plant (July 1973)
6
Rotating biological
contactor process
(August 1977)
2
Pure Oxygen activated
sludge process
(July 1973)
7
Sewage Sludge
Compositing facilities
(June 1981)
3
Existing sewage
sludge incinerators
(July 1975)
8
Oxidation ditch
process
(December 1982)
4
Rotary Kiln
(August 1977)
9
Biological nitrogen
and/or phosphorus
removal processes
(November 1984)
5
Carver Greenfield
Process (August 1977)
10
Sequencing batch
activated sludge
process (August 1985)

-------
4-2-3. Evaluation System for Private Sector Techniques
          This  is  the third  technical evaluation  system  instituted  this
     year to accelerate  the application of newly developed  private sector
     techniques  to  keep  pace with  the  rapid progress  of  technological
     renovation  in  various industrial  and  business sectors.   Implemented
     by  the  Japan  Sewage Works  Agency,   the  system  has  two  outstanding
     features  not  found  in  the  previously  initiated  systems,   i.e.,  the
     development themes are selected by private enterprises themselves and
     evaluation is completed in a shorter  time.
          It is hoped that the operation of these systems will  open up the
     way to  introducing  new techniques without any apprehension  about the
     possible risks involved  and  at the same  time  accelerate the  pace of
     technological development.
5.   CONCLUSION
          In the foregoing, the current status of  Japan's  sewage works has
     been briefly introduced.  There are many problems  to  be solved in the
     future  to  improve  the  level of  Japan's  sewerage  system,   such  as
     increasing   the   ratio   of   the   population   having   sewers,   and
     technological  development for  efficient implementation of  sewerage
     construction  projects.    To   increase  the  ratio  of  the  population
     having  sewers,  it is necessary  to realize  a  sharp  increase  in the
     budget  for  sewage works  that  has  been  curbed for  some  years  past and
     to   expand   sewage   works   execution   organization.    Technological
     development  needs  to   be  pushed  forward   to  carry   out  sewerage
     construction  efficiently  within  the   limits   of  meager   budgetary
     appropriations.  Fortunately, the  budget has shown an  uptrend in the
     last  few years  partly  because of  the  general  recognition of the
     importance  of  the  sewerage  system and the delay in its construction.
     The  Ministry of  Construction  and  all  other  parties   concerned are
     intent  on  redoubling their  efforts to  promote  the construction  of
     sewage works in Japan.

-------
LAKE WATER  QUALITY MANAGEMENT
                   IN  JAPAN
                         by


                   Mitsuyoshi OZAWA

                       Director

              Water Quality Management Division
           Water Quality Bureau, Environment Agency
                   Government of Japan

           Kasumigaseki, Chiyodaku, Tokyo, Japan, 100
       The work described in this  paper was
       not funded by the U.S.  Environmental
       Protection Agency.  The contents do
       not necessarily reflect the views of
       the Agency and no official  endorsement
       should be inferred.
                Prepared for Presentation at:
             11th United States/Japan Conference
                         on
                Sewage Treatment Technology

                      October 1987
                   Kasumigaseki, Tokyo

-------
   LAKE WATER QUALITY MANAGEMENT IN  JAPAN
      by:Mitsuyoshi OZAWA
         Director
         Water Quality Management Division
         Water Quality Bureau,
         Environment Agency
         Government of Japan
         100
                                ABSTRACT

     The factors responsible for the water  pollution in  lakes  and  reservoirs
are not confined to those of factories and  other business  establishments but
come in a broad range including those associated with livelihood,  agricul-
ture, animal husbandry and fisheries, and due to the fact  that the controls
exercised under the existing Water Pollution Control Law alone were not ade-
quate, the Law concerning Special Measures  for Preservation  of Lake Water
Quality was enacted in July 1984 and enforced in March 1985.   This law is
designed to preserve water quality of lakes and reservoirs by  designating
the lakes and reservoirs where the maintenance of EQS is urgently  required.
Lake water preservation plan is formulated  for each designated lake.  The
plan aims to carry out various measures in  comprehensive and systematic
manner, including the development of sewer  systems, effluent controls over
various sources of pollution, and preservation of surrounding  areas of the
lakes and reservoirs.

     As regards the prevention of eutrophication in lakes  and  reservoirs,
the effluent standards for nitrogen and phosphorus were  set  at 120 mg/&
(daily average 60 mg/£) for nitrogen and 16 mg/& (daily  average 8  mg/£) for
phosphorous under the Water Pollution Control Law.  The  number of  lakes and
reserviors to which the effluent standards  were applied  is 1,022 for phos-
phorus and 45 for nitrogen on July 15, 1985.

-------
                                CONTENTS



    ABSTRACT


1.  INTRODUCTION 	32


2.  CLEAN LAKES LAW 	38

     (1)  Basic Policy for the Preservation of Lake Water Quality .... 38

     (2)  Designated Lakes and Designated Areas 	 41

     (3)  Plan for the Preservation of Lake Water Quality 	42

     (4)  Promotion of Preservation Projects 	 43

     (5)  Regulation for Reducing Pollutant Load 	 43

     (6)  Measures Other than Controls 	 46


3.  EFFLUENT CONTROL ENFORCED TO CURB NITROGEN AND PHOSPHORUS IN
    LAKES 	47

     (1)  Effluent Control on Nitrogen and Phosphorus 	 47

     (2)  Effluent Standards 	 47

     (3)  Water Areas Subject to Standards 	 48
                                    31

-------
1.   INTRODUCTION

     Lakes and rivers in Japan have played an important role as resources
for municipal water supply, recreation, fresh water fisheries, and other
purposes.  However, the country's high economic growth, particularly from
the late 1950's to the late 1970's, significantly changed both the social
and economic environment surrounding these water bodies, resulting in
rapid deterioration of their quality nationwide starting in the late 1960's.

     To cope with this situation, the government enacted the Water Pollution
Control Law in 1970 to establish control measures to prevent contamination
of public water.  And the national government established the Environmental
Water Quality Standards for rivers, lakes, and sea area in 1971.

     These efforts to improve the water quality of public waters through
regulatory actions resulted in a remarkable improvement in both river and
sea water quality.  However, the Environmental Water Quality Standards
achievement rate, which is defined as the ratio of number of water bodies
meeting the standards to the total number of water bodies, was extremely
low for lakes and other enclosed waters; moreover their quality has remain-
ed at the same level for several years  (Fig. 1).

     Fresh water red tide has appeared even in Lake Biwa, which is the
largest lake in Japan, and is considered to have the strongest resistance
to eutrophication among all of Japan's lakes.  Eutrophication has brought
about a variety of harmful effects, such as scenic damage to lakes and
reservoirs due to decrease in the transparency or changes in the color of
their water, filter trouble with water service and unpleasant odor or taste
of tap water, and changes in the kinds of fish caught by fishing operators.

     In lakes which are more susceptible to eutrophication, such as Lake
Kasumigaura, water bloom develops abnormally every year, creating impedi-
ments to lake use in addition to disturbing the scenic beauty.  Lake Biwa
and other lakes have accordingly become an object of concern amongst
surrounding and downstream residents.  Thus the matter of improving lake
water is of concern to the entire nation, and not just to the people living
near and being closely related to any particular lake.

                                    32

-------
     Under these circumstances,  in December  1982,  the  Environment Agency
established the Environmental Water Quality  Standards  on nitrogen and phos-
phorus as a first step to control lake  eutrophication.  The Law Concerning
Special Measures for  Preservation of  Lake Water Quality - Clean Lakes Law -
was enacted and promulgated on July 27,  1984.   The law is intended to lay
down a basic policy for the preservation of  lake water quality and opens
way for the enforcement of special measures  for those  lakes seriously
needing action to meet the Environmental  Water  Quality Standards.   The
Clean Lake Law went into force in March,  1985 by Cabinet Order.   And in July
1985, the Water Pollution Control Law laid down uniform National Effluent
Standards on nitrogen and phosphorus in order to control the abundant organic
production of phytoplankton — entrophication.

     The Environmental Water Quality Standards  are shown in Table 1 and
the Effluent Standards are shown in Table 2.
           100
           90
           80
           70
           60
           50
           40
           30
           20
   Coastal waters   7g g   	81.3     81-3800
 ^•"—7?T— "-^*78.2      '      79.8
7^4          « - 67-2
             65.0
65-3
                                  63.4
   40.7
              41.8     42.7
                                      41.2
                  41.6    41.7 40.8
   Lakes and reservoirs
                    '75 '76 '77 '78  '79 '80 '81 '82  '83 '84 '85
     Fig. 1.  Rate of Achievement of Water Quality Standards  (BOD or COD)
              (Number of water areas meeting the standards over the total
              number of water areas under nation-wide monitoring program)

-------
     Table 1.  The Environmental Water Quality Standards

     (1)  Water quality standards related to the protection of human

          health:
                         Item
 Standard Values*
                Cadmium

                Cyanide

                Organic phosphorus**

                Lead

                Chromium (VI)

                Arsenic

                Total mercury

                Alkyl mercury

                PCBs
0.01 ppm or less

Not detectable

Not detectable

0.1 ppm or less

0.05 ppm or less

0.05 ppm or less

0.0005 ppm or less

Not detectable

Not detectable
Notes:    * Maximum values.   But  with regard  to total  mercury,  standard
            value is based on the yearly average value.   (1974 -)

         ** Organic phosphorus includes parathion, methyl parathion,  methyl
            dimenton and E. P. N.

        *** JIS K 0102:  Japan Industrial Standard for  testing and measure-
            ment of waste water.
                                     34

-------
     Table  1.  (continued)
     (2)  Water quality standards related to the preservation  of  the living  environment for  lakes
           (natural lakes,  reservoirs,  marshes  and  artificial lakes with more than  10 million cubic meters  of
            water)
Category
AA
^^""•^^^ Item
Purpose of Water Use "^--^^^
Water supply, class 1 ; fishery, class 1 ;
conservation of natural environment,
and uses listed in A-C
Standard Values
Chemical
pH Oxygen Demand
(COD)
6.5 - 8.5 1 ppm or less
Suspended*
Solids
(SS)
1 ppm or less
Dissolved
Oxygen
(DO)
7.5 ppm or more
Number of
Colifomn
Groups
50 MPN/100 ml
or less
     A         Water supply, class 2 and 3; fishery,
               class 2; bathing, and uses listed in B - C

     B         Fishery, class 3; industrial water, class 1,
               agricultural water, and uses listed in C

     C         Industrial water, class 2; conservation
               of the environment
6.5 - 8.5


6.5 - 8.5


6.0 - 8.5
3 ppm or less       5 ppm or. less      7.5 ppm or more


5 ppm or less      15 ppm or less      5   ppm or more

                Floating matter such    2   ppm or more
1,000 MPN/100 ml
or less
8 ppm or less
                                                                                      as garbage shall not
                                                                                      be observed
* With  regard to fishery,  classes 1,2 and 3, the standard value for suspended solids shall not  be applied for the time being.

Notes:  1. Conservation of natural  environment:  Conservation of scenic spots and other natural resources.
       2. Water supply,  class  1: Water that requires treatment by  simple cleaning  operation,  such  as filtration.
          Water supply,  class  2: Water that requires treatment by  normal cleaning operation, such as sedimentation  and filtration.
          Water supply,  class  3: Water that requires treatment by  highly advanced cleaning operation including pretreatment.
       3. Fishery, class  1:  For aquatic life, such as trout and bull trout inhabiting oligosaprobic water, and  those of fishery  class  2 and class 3.
          Fishery, class  2:  For aquatic life, such as fish of the  salmon family  and sweetfish  inhabiting oligosaprobic water  and those  of fishery  class  3.
          Fishery, class  3:  For aquatic life, such as carp and  silver carp inhabiting 0-mesosaprobic water.
       4. Industrial water,  class  1: Water  given normal  cleaning  treatment such as  sedimentation.
          Industrial water,  class  2: Water  given advanced treatment  by chemicals.
          Industrial water,  class  3: Water  given special cleaning treatment.
       5. Conservation of  the environment:  Up to  the limits  at  which  no  unpleasantness  is caused to people in their daily  life (including walking
          by  the  riverside, etc.).

-------
                              Table 1.     (Continued)
 Category
Purpose of Water Use
                                                                    Standard Values
                                                            Total Nitrogen   Total Phosphorus
             Conservation of natural environment, and uses listed
             inllV
                                 0.1 mg/2 or less    0.005 mg/8 or less
             Water supply classes I. 2 and 3 (excluding special types);        g   |e$$           g
             Fishery type 1, bathing; and uses listed in III-V
III
IV
V
Water supply class 3 (special types), and uses listed in
1V-V
Fishery type 2, ind uses listed in V
Fishery type 3; industrial water; agricultural water;
conservation of the living environment
0.4 mg/B or less
0.6 mg/8 or less
1 mg/C or less
0.03 mg/2 or less
O.OS mg/8 or less
0. 1 mg/8 or less
Note:  I.  The Standards are measured in terms of annual averages.
      2.  The Standards for total nitrogen arc applicable lo lakes and reservoirs where nitrogen is judged to be the
        causal factor the growth of phyloplanklon.
      3.  The Standards for total phosphorus are not applicable to agricultural water use.
                   Table  2.   National  Effluent  Standards

     (1)  Substances  related to the  Protection of Human Health
                                                    1)
                        Toxic substances
                                Permissible limits
             Cadmium and its compounds
             Cyanide compounds
             Organic phosphorus compounds
                (parathion, methyl paration, methyl
                demeton and EPN only)
             Lead and its compounds
             Hexavalent chrome compounds
             Arsenic and its compounds
             Total mercury
             Alkyl mercury compounds
             PCBs
                                0.1 mg/8
                                I mg/2
                                1 mg/B
                                1 mg/B

                                1 mg/8
                                0.5 mg/B
                                0.5 mg/B
                                0.005 mg/8
                                Not detectable2)
                                0.003 mg/B
          Notes:  1.  Prefectures may, by decree, set more stringent standards.
                  2.  By  the  term "not detectable"  is meant that the substance is
                     below the  level detectable  by  the method designated  by the
                     Director-General of the Environment Agency.

-------
                             Table 2.   (continued)

(2)   Items related  to  the Protection of  Living Environment   '
                 Item
            Permissible limits
           PH
           BOD, COD3>
           SS
           N-hexane extracts


           Phenols
           Copper
           Zinc
           Dissolved iron
           Dissolved manganese
           Chrome
           Fluorine

           Number of coliform
              groups (per cc)

           Nitrogen4)

           Phosphorus4)
5.8 ~ 8.6 for effluent discharged into public
   water bodies other than coastal waters
5.0 - 9.0 for effluent discharged into coastal
   waters
160 mg/fi (daily average 120 mg/8)
200 mg/fi (daily average ISO mg/fi)
  5 mg/fi (mineral oil)
 30 mg/S (animal fat and vegetable oil)
  5 mg/8
  3 mg/fi
  5 mg/fi
 10 mg/fi
 10 mg/fi
  2 mg/fi
 15 mg/fi

3,000 (daily average)

120 mg/8 (daily average 60 mg/fi)

16 mg/fi (daily average 8 mg/8)
       Notes:  1. Prefectures may, by decree, set more stringent standards,
               2. The  standard values  in  this  table are applied  to  the effluents
                  from industrial plants and other places of business whose volume
                  of effluents per day is not less than 50 m'.
               3. The  standard value for BOD  are applied to public waters other
                  than coastal waters and lakes, while standard value for COD is
                  applied  only to  effluents discharged into coastal waters and
                  lakes.
               4. Standard values for nitrogen and phosphorus are applied to lakes
                  and  reservoirs in which problems due to eutrophication may
                  occur.
                  The  phosphorus standards are applicable to lakes and reservoirs
                  where water stays for 4 days or longer (excluding  those with
                  a chlorine ion  content  of more  than  9,000 mg/fi, and those
                  where special dam operations are conducted) out of lakes and
                  reservoirs with a drainage area of  more  than 1 Km1 and a total
                  surface  area of  more than  0.1 Km1 (this limitation does not
                  apply to lakes and reservoirs  used as source of tap water). Also
                  covered are rivers and other water bodies designated as "public
                  water areas" flowing into the above lakes and reservoirs.
                  The  nitrogen standards are  applicable  to lakes and  reservoirs
                  where the figure obtained by dividing  the nitrogen  content of
                  water by  the phosphorus  content is less than 20 and the phos-
                  phorus  content  of water  exceeds 0.02 mg/fi, out of the lakes
                  and reservoirs subject to the phosphorus regulation. Also cover-
                  ed are rivers and other water bodies designated as public water
                  areas flowing into those lakes and reservoirs.

-------
2.   CLEAN LAKES LAW

     The aims of the Clean Lakes Law can be summarized into two points.

     Firstly, the law introduced well-defined regulations and other mea-
sures to cope with those pollution sources for which the conventional
effluent controls do not work because of the special nature of lake
environments.  Secondly, the law provides for 1) drafting, for each of the
designated lakes, lake preservation plans stipulating such environmental
preservation projects as sewage construction and regulatory actions for
the reduction of pollutant load, and 2) implementation of various preser-
vation measures which are to be coordinated or promoted under the above
plans.

     The outline of the Clean Lakes Law is shown in Figure 2.

(1)  Basic Policy for the Preservation of Lake Water Quality

     The law requires the national government to lay down a basic policy for
the preservation of lake water quality.  The policy is to consist of:
1)  basic concepts on the preservation of lake water quality;  2]  fundamental
issues concerning the setting up the lake preservation plan and other  coun-
termeasures for the preservation of water quality in designated lakes;  and
3)  other important issues concerning lake water quality (see note 1).

-------
Note  1:
    The Basic  Policy for the Conserva-
 tion of Lake Water Quality was decid-
 ed at a Cabinet meeting on December
 7, 1984.
      Abstract of the Basic Policy
 1.  Basic Concepts on the Conservation
    of Lake Water Quality
    Lakes have been playing an impor-
 tant, role In everyday life and human
 activities since ancient times. To name
 some of their benefits, they provide
 stable water resources for drinking and
 for other purposes, fishery grounds,
 and  outdoor recreation  grounds  in
 combination  with  the  natural  sur-
 rounding  environment.  They  fulfill
 Hood control and other functions, and
 have scientific values, such as forming
 a peculiar ecosystem.
    These various benefits  derive from
 the fact that  lakes serve as receptacles
 on  land for storing  water.  On the
 other hand, because of the hydrologic
 characteristics  of  water  stagnancy,
 pollutants which flow in  are apt  to
 deposit, and  thus they are vulnerable
 to   pollution.  In  recent  years,  the
 situation has been  deteriorating as a
 result of the  increasing pollutant load
 on  lakes  due  to  the expansion  of
 social and economic activities.
    These circumstances call for  action .
 to  ensure that future generations will'
 be   able to  continue  enjoying  the
diverse benefits of lakes.  In order to
conserve  the  quality  of  lake  water,
proper measures must be taken accord-
ing to the characteristics of respective
lakes.  It is also important to promote
various measures in a comprehensive
manner responding  to diverse pollu-
tant sources.
'   The  basic direction of  lake water
quality  conservation  measures to  be
taken are as follows:
   (a)  Taking  measures according  to
   characteristics of  respective lakes
   such as water quality and water use
   (prevention  of pollution and  pro-
   motion of priority measures).
   (b) Taking   countermeasures   to
   cope  with  pollution  by  organic
   matter and eutropliication.
   (c)  Making  a balanced approach to
   deal  with  the  diverse sources  of
   pollution.
   On  the basis of this Basic Policy,
the conservation  measures  must  be
strenuously   promoted,  with  broad
agreement and  cooperation among the
related  organizations and those  con-
cerned.

2. Fundamental Issues concerning the
   Setting Up  the Lake Conservation
   Plan  and  Other  Counlermeasures
   for   the  Conservation  of  Water
   Quality in Designated Lakes
(I) Fundamental  issues  concerning
    the setting up  the lake conserva-
    tion plan
   The duration of conservation plans
should in  principle be  five years.  The
following  procedures should be taken
to set up them.
   (a)  Determining the present levels
   of water quality in lakes and of the
   pollutant load to lakes and estimat-
   ing future levels.
   (b) Comprehensive deliberations on
   countermeasures which  can be car-
   ried out during the duration of the
   plan.
   (c) Setting  targets  and  putting
   together   countermeasures  to  be
   taken.
(2) Fundamental   issues  concerning
    countermeasures  for the conser-
    vation of water  quality in desig-
    nated lakes
   Basic  matters concerning  the fol-
lowing points should be decided.
   (a) Construction   of   sewerages,
   night  soil  disposal plants  and the
   like.
   (b) Countermeasures for  effluent
   from  factories  and  other  business
   establishments.
   (c) Measures for domestic effluent.
   (d) Measures for stockbreeeding.
   (e) Measures for fish farming.
   (f) Measures for non-poin I sources.
   (g) Dredging  and other  cleanup
   measures for lakes.
   (h) Protection  of the natural envi-
   ronment  on  lake  shores,  such as
   the conservation of greenery areas.

3. Other Important Issues  Concerning
   Lake Water Quality
(I) Water  quality  conservation  mea-
    sures for non-designated lakes
   In the way of the countermeasures
for designated lakes, necessary  steps
according  to the  characteristics  of
respective lakes and their  causes of
pollution should be taken.
(2) Water quality monitoring
(3) Promotion  of surveys, research
    and technical development
(4) Dissemination of knowledge and
    uplift of consciousness

-------

Basic Policy for the Conservation of Lake Water
Quality
• Basic concepts on conservation of lake
water quality
• Fundamental issues concerning the
countermeasures for the conservation
of water quality in designated lakes


( •


Cabinet
decision



Hearing of the opinion of the heads of
municipalities concerned
1


Hearing of the prefectural governors
/^ concerned


— N
— v

Designation of Lakes and Areas

( Piime Minister \ 	
4!-
Plan for the Conservation of Lake Water Quality
(set up every five years)
• Policy on the conservation of water
quality in designated lakes
• Matters concerning projects contributing •
to the conservation of water quality
• Regulations and other measures

Cabinet
decision


Hearing of the opinion of those who carry out
* the projects and the municipalities concerned

Consulting with the chief of the River
* Management Office

(Drafted by prefectural "\
governor )
I
Implementation of Piojects Contributing to the
Conservation of Water Quality
1 ^Sanction of Prime Minister \~


Conference on
Environmental
Pollution
Control
  Carrying out projects foi the conslruction of scwciages and human waste disposal plants, for dredging
  in a planned manner.
   Regulations to Reduce Pollutant Load
- I)  Pollutant load regulations on newly built 01 expanded factoiies and other business establishments
      [Applied to newly btiill or structurally changed facloiics and other business establishments in
      designated areas]
      (designed to control the rise in pollutant load icsulting from newly built or expanded facilities)

- 2)  Effluent regulations on "rcgarded-as-speciRed" facilities
      (Applied to small-scale night soil treatment plant and the like]
      (those not covered by  the Water Pollution Conlml Law)

~3)  Controls on structure and ways to use of designated facilities and quasi-designated facilities
      [Applied to livestock pens and the like]
      (those unsuitable to be regulated by controls in terms of concentrations)
      (when further action is needed)
  4)  Total pollutant load control
I
I
             Other Measures
     Guidance, advice and recommendations on people other than
     those responsible for the facilities subject to regulations
     Efforts for the protection ol the naluia! enviionmcnl on lake
     shores, such as the conservation of greenery areas
                 Fig.  2   Outline of  Clean Lakes  Law

-------
 (2)   Designated Lakes and  Designated Areas


      Controls  and other special measures under the  Clean  Lakes  Law will be

introduced for the "designated lake" and the  "designated  area"  related to

such lakes.  Based on proposals from the prefectural governors,  the Prime

Minister  will,  identify the  "designated  lakes" for  which  the comprehensive

measures  for the preservation of water quality are  needed,  and will identify

the  "designated areas" effected by the water  pollution in the designated

lakes  (see note 2).


Note 2:

   (1)   Lakes and Areas Designated  according to Clean Lakes  Law

         o  Dec.  1985;  the designation of  five  lakess  Lake  Kasumigaura,

                         Inbanuma,  Teganuma,  Lake  Biwa  and Lake Kojima

         o  Oct.  1986;  the designation of  one lake: Lake Suwa.
   (2)   Data on the designated lakes  are  shown in Table 3.


Table 3.   Water  Quality and Environmental Problems  in Six Designated  Lakes
  Name of the
 Designated Lakes
                            Water Quality (COD)
              Prefecture
                        Hater Quality  Water Quality
                          Standards     (1985)
Problems (1972-)
                               (mg/Jl)       Ong/J.)   Offensive Oder or bad taste of drinking water,
 Lake Biwa       Shiga       (north)  1        2.4       filtration troubles in water purifying plants,
                          (south)  1        3.7       closing of bathing resorts

                                                  Offensive odor or bad taste of drinking water,
                              3          10        damage to carp in piscicultural facilities,
                                                  closing of bathing resorts
Lake Kasumigaura   Ibaragi
 Inbanuma
               Chiba
                                                 Offensive odor or bad taste of drinking water,
                                                 deteriorated environment for sight-seeing and
                                                 fishing
Teganuma
               Chiba
                                         29
                                                 Deteriorated environment for damage to carp
                                                 in piscicultural facilities, deteriorated
                                                 environment for sight-seeing,fishing and
                                                 damage to fish
Lake Kojima      Okaya
                                        10
                                                  Damage to rice crops
Lake Suwa
               Nagano
                                                 Deteriorated environment for damage to carp
                                        5 2       in piscicultural facilities, deteriorated
                                                 environment for sight-seeing, fishing and
                                                 damage to fish
                                          41

-------
(3)  Plan for the Preservation of Lake Water Quality

     Every five years the prefectural governors will draw up plans, based
on the basic policy, for preservation of water quality in the designated
lakes.  Plans are to include:  1]  policy on the preservation of water  quality
in the lakes; 2) sewerage construction, dredging and other projects contri-
buting to the preservation  of  water quality; 3J controls and other measures
for preservation; and 4) other necessary measures to preservation quality  of
the lake water  (see note 3).

Note 3:
  Plan for the preservation of Lake Water Quality
    Jan.             i  Each plan for preservation of Lake Water  Quality
     i> March  1987       Qn  five lakes has been formulated  (1986-1990)
                         (See Tables 4 and 5)
   Table 4.   Present and Predicted Water Quality in Five Designated Lakes
Name of the
Designated
Lakes
Kasumigaura
(Nishiura)
(Kitaura)
(Hitachitone
River)
Inbanuma
Teganuma
Biwa
(north)
(south)
Kojima
1985
10
10
10
12
29
2.4
3.7
10
1990
(interim
target)
8.9
7.4
7.2
10
18
2.2
3.4
8.8
Environment Water Quality
Standards in terms of COD •
(mg/£)
3
3
3
3
5
1
1
5





     note:  COD concentration (75% value)  in mg/£

   Table  5.  Breakdown of Total Pollutant  Load in Terms of COD in Five Designated
            Lakes
Name of the Designated Lakes
Kasumigaura
Inbanuma
Teganuma
Biwa
Kojima

Domestic
43
63
77
31
68
Source
Industrial
5
4
5
20
11
(%)
Others
52
33
18
49
21
                                       42

-------
(4)  Promotion of Preservation Projects

     The promotion of various projects as public works is needed to preserve
lake water quality.  These projects could be divided into two categories:
1) projects contributing to the reduction of the domestic pollution load,
such as construction of sewage and night soil treatment plants; and 2) pro-
jects for cleaning up lakes, such as dredging, aeration and flushing.
Viewing these projects as crucial to the preservation plans, the law provides
for their promotion with cooperation between national and local governments.

(5)  Regulation for Reducing Pollutant Load

     In addition to the current regulatory standards the following regula-
tions will be introduced in the designated areas.  These deal with concent-
ration of pollutants in effluent from factories and other business establish-
ments under the Water Pollution Control Law  (see Fig. 3) .

1)  Pollutant load controls on new or expanded factories and other
    businesses
     The Clean Lakes Law prescribes additional pollutant load controls for
newly built of structurally changed factories and other business establish-
ments in designated areas, which have a scale above a certain level  (at the
level of facilities discharging effluent at the average rate of more than
50 cubic meters a day).  These measures are designed to minimize the rise
in the pollutant load resulting from the construction or expansion of fac-
tories and other businesses.  The control standards, to be set as the per-
missible levels for the daily discharged pollutant load, will be specified
by the prefectural governors on the basis of the formula laid down in the
ordinance of the Prime Minister's Office.  Prefectural governors are
empowered to order changes in construction or expansion plans or to order
improvement in facilities so as to secure compliance with such controls.

2)  Effluent controls on "regarded-as-specified" facilities
     Some facilities could be considered as pollution sources for lakes,
although they are not covered by the controls under the Water Pollution
Control Law.  Under the provisions of the Clean Lakes Law, these facilities

                                     43

-------
will be regarded as "specified facilities" and brought under the effluent
controls of the Water Pollution Control Law.

3)  Controls on structure of designated and quasi-designated facilities and
    on their use

     Standards in terms of the concentration or pollutant load do not suit
the regulation of some pollution sources.  Under the Clean Lakes Law, they
will be treated as "designated facilities" and "quasi-designated facilities",
and control will be applied on their structure and the ways they are used.

4)  Total pollutant loads control

     Controls in terms of the total pollutant load can be introduced for
designated lakes, where it is deemed difficult to attain the Environmental
Water Quality Standards by means of the current effluent controls under the
Water Pollution Control Law and by the other above-mentioned measures, be-
cause of the high concentration of population and industry.

-------
Fig. 3  Comparison of Water Pollution Control Law and Law concerning Special Measures for
        Preservation of Lake Water Quality
Water Pollution Control Law
Conservation of the water quality of public waters
	
_ . , . . _,_ . .
ness establishments on concentration)
(specified business
establishments) National uniform
standards
Prefectural standards
stricter than national
ones
(wherever necessary)
L Area wide total pollu-
tant load control
Water quality monitoring of public waters

Purpose
Conser-
vation
program
Control
measures
Others
Law concerning Special Measures for Conservation of Lake Water
Quality
Conservation of the water quality of lakes and reservoirs
(special measures for designated lakes and reservoirs)
Formulation of conservation program for the lake water
1
Systematic enforcement of measures such as projects and
controls for the water quality conservation
.
establishments (spe-
cified business estab-
lishments)

(Quasi- specified
facilities)
• Cattle sheds and faci 	
. lities for aquaculture
(designated facilities)
.
	 Pollution load controls on
new and additional facilities
(specified business
establishments) which dis-
charge effluent into a lake
basin
Areawide total pollutant
load control (if necessary)
Effluent control
	 Regulation on structure and
use
Guidance, advice and recommendations to persons not under
the control of the law
Protection of the peripheral natural environment of lakes and
reservoirs

-------
(6)  Measures Other than Controls

     In addition to those legal controls, the prefectural governors can
extend guidance, and make advice or recommendations concerning pollution
sources in order to carry out lake preservation plans.  Small factories
and other businesses will conceivably be the first targets of such measures.
The national and local governments are required to make efforts for the
preservation of greenery areas and the natural environment on the lake shores
in order to contribute to the preservation of water quality in the desig-
nated lakes.

-------
3.   EFFLUENT CONTROL ENFORCED  TO CURB NITROGEN AND  PHOSPHORUS
     IN LAKES
(1)  Effluent Control on Nitrogen and Phosphorus

     The Environment Agency added new environmental'quality standards for
nitrogen and phosphorus related to water  pollution in December 1982.  In
January 1983, it asked the Central Council for  Environmental  Pollution
Control to recommend effluent standards regarding  nitrogen and phosphorus
in order to prevent the entrophication of lakes and  reservoirs.  After one
year and eight months of deliberation, the council submitted  a recommenda-
tion to the following effect:

  1) Various problems due to entrophication are already occurring, at a
considerable number of lakes and reservoirs,  while some of other lakes and
reservoirs also threaten to be beset with such  problems.

  2) Scientific observations in the  past  have made it clear that eutrophi-
cation is basically attributable to  nitrogen and phosphorus.

  3) From the foregoing, it is considered necessary  to  control the concentra-
tion of nitrogen and phosphorus in lakes  and reservoirs with  a view to pre-
venting eutrophication.

     In line with the recommendation, the Environment Agency  revised, the
cabinet order for implementation of  the Water Pollution Control Law on May
17, 1985, and the enforcement regulation  of the said law and  the ordinance
of the Prime Minister's Office stipulating effluent  standards on May 27.
Furthermore, the agency issued notifications on lakes and reservoirs subject
to effluent standards for nitrogen and phosphorus  and the methods for detec-
tion of those pollutants on May 30 to enforce the  standards from July 15,
1985.

(2)  Effluent Standards

     The effluent standards for nitrogen  and phosphorus- are applicable to
"specified facilities" under the Water Pollution Control Law, which, dis*
charge 50 cubic meters of effluent on the daily average.  The effluent

                                     47

-------
 standards have been set at 120 milligrams per liter for nitrogen  (60 milli-
 grams per liter on the daily average) and 16 milligrams per liter for phos-
 phorus  (8 milligrams per liter on the daily average).  That is, in line
 with the recommendation by the Central Council for Environmental Pollution
 Control, the permissible limits have been fixed at the same levels of nitro-
 gen and phosphorus concentration in water discharged from general households.
 However, regarding about 60 types of industry^including stock-raising, which
 will find it extremely difficult to meet the general effluent standards,
 provisional effluent standards, which are relaxed compared with the said
 effluent standards, will apply for five years after the date of enforcement.

     Moreover, to ensure smooth implementation of the effluent standards,
 the existing specified facilities are exempted from their application for
 six months (one year for some industries) from the date of enforcement.

     Furthermore, when the effluent standards are found inadequate to pre-
 vent eutrophication, the governors of the prefectures involved are empowered
 to fix stricter effluent standards.

 (3)  Water Areas Subject to Standards

     The new effluent standards do not apply to rivers and the sea.
 But they are not applicable to all lakes and reservoirs.  Standards for
 nitrogen are applied to a smaller number of lakes and reservoirs than is
 the case with the standards for phosphorus.  The scope of application has
been determined as follows:

     The phosphorus standards are applicable to lakes and reservoirs where
water stays for four days or longer (excluding those with a chlorine ion
 content of more than 9,000 milligrams per liter, and those where special
dam operations are conducted)  out of lakes and reservoirs with a drainage
area of more than one square kilometer and a total surface area of more
 than 0.1 square kilometer (this limitation does not apply to lakes and
 reservoirs used as source of tap water).  Also covered are rivers and other
water bodies designated as "public water areas" flowing into the above
 lakes and reservoirs.  The length of retention time is the nost important
 indicator regarding lakes and reservoirs liable to eutrophication.  Where
                                    48

-------
such time is short, phytoplanktons do not multiply significantly; therefore,
it is not necessary to control nitrogen and phosphorus in lakes and reser-
voirs.  On the other hand, when the retention time is more than four days,
the influx of nitrogen and phosphorus results in the propagation of phyto-
planktons, thus requiring control.  Nevertheless, even if the retention
time exceeds four days, phytoplanktons, which grow in fresh water, cannot
multiply in those lakes and reservoirs where much sea water flows in, boost-
ing the chlorine ion content to more than 9,000 milligrams per liter.
Therefore, such lakes and reservoirs are exempted from the control.  Among
the lakes and reservoirs subject to the standards, Nakanoumi (Tottori and
Shimane Prefectures) shows the highest chlorine ion content.  Moreover, the
standards are not applied, either, to dams with a high flood-adjusting
capacity, where the retention time is limited.
     The nitrogen standards are applicable to  lakes and reservoirs where
the figure obtained by dividing the nitrogen content of water by the phos-
phorus content is less than 20 and the phosphorus content of water exceeds
0.02 milligrams per liter of the lakes and reservoirs subject to the phos-
phorus regulation.  Also covered are rivers and other water bodies desig-
nated as public water areas flowing into those lakes and reservoirs.   There-
fore, the concentrations of nitrogen and phosphorus are measured first,
and the standards are applied only to those lakes and reservoirs which
meet the above conditions.
     The Environment Agency has selected lakes and reservoirs which, meet
the above-mentioned conditions with the cooperation of the prefectural
governments and other quarters concerned.  As a result, a total of 1,022
lakes and reservoirs will be subjected to the phosphorus regulations.  Of
them, 45 are also subject to the nitrogen regulation, including Hachirogata
(Akita Prefecture), Kasumigaura, Inbanuma  (Chiba Prefecture), Teganuma,
Lake Biwa, Nakanoumi, Lake Shinji (Shimane Prefecture)  and Lake Kojima
(Okayama Prefecture).  Among these are lakes and reservoirs in the upper
and lower reaches of the same rivers where the drainage areas of those in
the upper reaches are included in the lakes and reservoirs in the lower
reaches.  As to the nitrogen regulation, selection was made only concerning
those lakes and reservoirs regarding which sufficient data for dec ision
are available.  Therefore, in case new or additional data become available
for the other lakes and reservoirs, there will be additional designations.
                                    49

-------
AREAWTOE SEWAGE SLUDGE TREATMENT
   AND DISPOSAL PROJECT — ACE PLAN
                         by
                   Tsutomu TAMAKI
       Executive Director, Japan Sewage Works Agency
           The work described in this paper was
           not funded by the U.S. Environmental
           Protection Agency.  The contents do
           not necessarily reflect the views of
           the Agency and no official endorsement
           should be inferred.
               Prepared for Presentation at:
            llth United States/Japan Conference
                         on
              Sewage Treatment Technology

                     October 1987
                     Tokyo, Japan
                          51

-------
                            ABSTRACT
     In  the  1986  fiscal  year,  a  new  project  lor  areawide  sewage
sludge treatment and  disposal was started  in Japan.  Dubbed  the Ace
Plan, this project has the following features:
(1)  Two  or  more  local  public bodies  jointly  treat  and  dispose  of
     sewage  sludge produced  at  their  wastewater  treatment  plants.
     This project  not only offers  the merit of scale,  but  also  is
     expected  to  facilitate  the   acquisition  of  sites  for   the
     treatment and disposal of sludge.
(2)  Sewage  sludge  is  regarded  as  a  rich  supply  of  energy  and
     material, and its recycling  and harnessing are promoted  so  that
     the  sludge  can  be  handled  stably  and  perpetually,  not   as  a
     burden,   but  as   a   useful  resource.   The  joint  treatment  is
     preferable  from  the  viewpoint  of  cost  as  well  as  of  the
     recycling and harnessing  operations.
(3)  The Ace Plan  is  aided by  the  Japan  Sewage Works Agency having
     abundant  experience and  advanced  technical  know-how regarding
     sludge  treatment and  disposal,  and  local  public  bodies  can
     merely concentrate  their  efforts on  the construction  of sewers
     for the  improvement of sanitary services to their constituents.
(4)  Treasury  investments  and  loans are available  for  the  Ace  Plan.
     Thus, local  government bodies  can push forward their  areawide
     sewage sludge treatment and disposal  projects  without sustaining
     any initial cost.

-------
                                 CONTENTS

1.    INTRODUCTION	 54
2.    STATUS QUO OF SEWAGE SLUDGE DISPOSAL	 54
3.    NECESSITY OF AREAWZDE SEWAGE SLUDGE TREATMENT AND DISPOSAL 	 57
4.    JAPAN SEWAGE WORKS AGENCY, THE PRIME MOVER OF THE ACE PLAN 	 59
5.    FUNDS FOR THE ACE PLAN 	 63
6.    IMPLEMENTATION OF ACE PLAN	 65
7.    CONCLUSION 	 70
                                    53

-------
INTRODUCTION
     At the Ninth United State  -  Japan  Conference on Sewage Treatment
Technology held in Tokyo  in  October 1983, I presented  a paper titled
"Current  Topics on  Sewage  Works  in  Japan",  and  touched upon  the
concepts of an  areawide  sewage sludge treatment  and  disposal  project
which then was  still  in  the  study stages.  About half  the population
of Japan  lives  in  about  1/25 of  the  land area of  the  United  States,
and with  the  percentage of  the  sewered  population being  about  37%,
all local  governments are having difficulties in  finding  dump sites
for sewage  sludge.   This situation is  getting worse every year  with
the increase  in the  sewer coverage.  To  find  a  viable  solution,  the
Japan  Sewage   Works   Agency  has  so   far   promoted   research   and
development  for the   implementation  of  an  areawide  sewage  sludge
treatment  and  disposal  project  at  the  request  of  the Ministry  of
Construction and local governments.   The results of  the  research  and
development have been reflected  in  the  Sixth  Five-Year Program  for
Sewerage Construction  started  in  FY 1986.  As the  Japan Sewage works
Agency Act  was  amended in April  1986,  the Japan Sewage  works agency
was commissioned  to  undertake  the areawide  sewage  sludge treatment
and disposal project.
STATUS QUO OF SEWAGE SLUDGE DISPOSAL


    Table 1.   Disposal  of sewage sludge  (April  1985 - March 1986)

                                                      (1,000 mVyear)
~~"-\^^^ Method of
FoCTn^^~~^~-^disposal
of sludge ^^^-^^^
Dewatered cake
Ash
Dry sludge
Digested sludge and
thickened sludge
Total (%)
Landfill
845
165
24
0
1,034
(48)
Reclamation
430
103
0
*
0
533
(25)
Effective
use
183
7
130
0
320
(15)
Others
63
4
4
180
251
(12)
Total
(%)
1,521
(71)
279
(13)
158
(7)
180
(9)
2,138
(100)
   Note:  Dry sludge includes composted sludge.
                                 54

-------
jj 3000
^
n
a
o
O
0
^ 2000
X
m
r-l
> 1000
r-4
in
«j o
2417 2410
u.».., 2383 2397 2387 2321
22
182


-
0




19



*





*>>?


f '<'


V %


m£ /


J**
K_..r


:-*j


22
V



06 2




138



                                                            •*- Effective use

                                                               Dumping at sea
                                                            «- Reclamation
                                                            +- Landfill
        1976  1977  1978  1979  1980  1981  1982  1983  1984  1985  (FY)
        24.0  25.7  26.6  28.0  29.5  30.7  32.1  33.0  34.0  36.0(Percentage of
                                                             sewered population)


          Figure 1.  Annual transition of sewage disposal methods
S
3000
H
O
0
o
^ 2000 -


1
r-H
O
> 1000 .
ID
1
Ul
a
cr>
S 0 . .
2417 2410 23
27
*20










!J9 '-
iii










* I.











^ >











83 2397 2387 23?1
Z 1~~











 j «-thickened sludge
Dry sludge
m *~Ash


rDewatered sludge





        1976  1977 1978  1979   1980 1981  1982 1983  1984  1985  (FY)
           Figure 2.  Annual transition of  forms in which sewage
                      sludge is disposed of
          Table 1 shows  how sewage  sludge was  disposed of  in Japan  in FY
     1985,  and  Figures  1  and  2  show  the  annual  transition  of  sewage
     disposal.   From these  data, the  status quo  of sewage  sludge disposal
     in Japan can be summarized  as  follows:
                                       55

-------
a.   The volume of sewage sludge disposed of in Japan  peaked  at about
     2,400,000 m3  in  1978  and 1979,  and since  then has  been on  a
     steady decline.   In FY 1984,  the  total  disposed volume  fell to
     about 2,100,000  m .  The decrease  in the  sewage sludge  volume
     for  disposal  despite an  increase  in the  sewered population is
     due to efforts to reduce the sludge volume by incineration.
b.   Whereas the volume  of  that  part of the sludge  which  is  disposed
     of as ash is only  13% of the total, it  is inferred that more
     than half the total  sludge produced  is  incinerated  to reduce the
     volume.
c.   Landfill  and  reclamation accounts for  73%  of  the total  sludge
     volume,  and what is used effectively is a mere 15%.
     Although  the  percentage  of sewered  population  still  remains at
about 37%, the sewer coverage  is above 70  or  80%  in  many metropolises
and  their satellite cities.   But  almost  every  municipality  with  a
high sewer coverage  is in a quandary as  to  how to  dispose of sewage
sludge.   Sewage   sludge  extracts   heavy  cost   for   treatment  and
disposal, and  there  are  municipalities  that have great  difficulties
in finding dump sites.   In fact, a  dearth  of  dump sites  is compelling
sanitary  officers  in large cities  to implore  distant municipalities
to provide dump sites.   (See Table 2.)
    Table 2.  Sewage sludge dump sites in greater Tokyo area
              (number in dumping routes)
^Treatment
plant (pref.)
^ 	
Pref. A
Pref. B
Pref. C
Pref. D
Total
Dump site (Pref.)
A
7


1
8
B
5
14
7
8
34
C


11

11
D



15
15
E
4
6
2
1
13
F
1
3
2

6
G
6



6
H


1

1
I


1

1
J



1
1
Sea
3

1
1
5
Sewage
treatment
plant
5
2
2
6
15
Total
31
25
27
33
116
                                56

-------
           150
      ui
      jj
      c
      fl
      rH
      04
      4J
      C
      
-------
           Wastewater treatment  Areawide sewage sludge treatment and disposal project
              I	1  I	1

Households and
of discharge

Households and
other sources
of discharge



Households and
other sources
of discharge


Sewage


Sewage




Sewage















A municipal
sewage
treatment
plant

B municipal
sewage
treatment
plant



C regional
sewage
treatment
plant


























Raw slu


Raw
sludge





Raw slu


idge or dewatered cake
Transportation by sludge
feeder pipeline or trucking
Ash, etc.
Areawide Sale of re-
sludqe Reclamation claimed land.
* treatment * effective ~* oiafo»t from
plant use tlvAge, const-
ruction mate-
rials, etc.



dge or dewatered cake

              I	I  I	I
             (Operated and     (Operated and managed by the Japan Sewage Works Agency)
              managed by local
              public bodies)
                Figure 4.  Schematic of Ace Plan
     Figure  4  is  a schematic  representation  of the  Ace  Plan.   The
reasons  justifying the  integrated  treatment and  disposal  of sewage
sludge on an areawide scale  are  as summarized below.
a.   Necessity of  joint  incineration
     It  is of  urgent  necessity  to  install  incineration  plants to
     reduce the volume  of sewage sludge.  Nevertheless,  there are few
     people who  are receptive  to the  idea  of having  an incineration
     plant  near   them.   In  a heavily populated area,  it  is almost
     impossible  for every municipality to have  its own  plant within
     its administrative  district.  Thus, these municipalities have no
     choice but  to incinerate  their sludge  jointly at  a place where
     there are no conflicting interests  about the  installation of an
     incineration  plant.
b.   The merit of  scale  brought  about by joint treatment and disposal
     The  initial  investment, and operation  and  management costs are
     less  if the  sewage sludge treatment and disposal are carried out
     jointly   than   if   carried   out   separately   by    individual
     municipalities.   As  the expenses  for   the  sewage  treatment and
     disposal are  proving difficulties for   every municipality, joint
     treatment and disposal  is  imperative.   In  this  respect,  the Ace
     Plan provides a viable  answer.
                                  58

-------
     c.   Acquisition of site for sewage sludge treatment
          Existing  wastewater  treatment  plants  in  metropolises  have  no
          room  for  expansion.   Intense  urbanization  and  soaring  land
          prices make  it very  difficult  for individual  municipalities  to
          install  or  expand  incinerators  and  sewage  treatment  plants
          independently.  Local  municipalities  in a region are  obliged  to
          install,  operate,  and maintain  a  joint  facility  for  treatment
          and disposal of their sewage sludge.
     d.   Acquisition of dump site
          There are few  sites  in metropolises for sewage sludge treatment,
          still less for the disposal of  sewage  sludge.  Now a  days, few
          municipalities can find any dump site for sewage sludge.
     e.   Harnessing of sewage sludge
          As  long  as   sewage  sludge  remains  waste,   its  treatment  and
          disposal  is  governed by the limiting  restraints of  the  natural
          environment.    If we are to continue  the treatment  and  disposal
          of sewage sludge without  problems, the only  solution  is  to turn
          it to good account.
          This  dictates:   (I)   cost  reduction   through  joint  processing
     which  offers  benefits  of  scale;   and    (2)   improvement  of  the
     marketability  and   competitiveness  of  products  from   sludge  by
     intensive  inventory control and  demand-supply  adjustment.   Areawide
     sewage sludge  treatment and disposal  is indispensable  for  recycling
     and harnessing sewage sludge.
          At present,  the areas where  sewage  sludge  are  likely to find
     uses  include  agriculture,  construction,   and   energy.    Therefore,
     acronym of agriculture,  construction  and energy (ace) is  used  in the
     alternative  name   for   the  areawide   sewage   sludge   treatment  and
     disposal project  (the Ace Plan).  An ace is  usually highest card in a
     card game, and the  chief pitcher in  baseball  is also called  an ace.
     And our wishes that the  areawide sewage sludge treatment and disposal
     project become the  definitive answer  to the  sanitary problems  in this
     field are reflected in the word "Ace."
4.   JAPAN SEWAGE WORKS AGENCY, THE PRIME MOVER OF THE ACE PLAN
          The  areawide  sewage  sludge  treatment   and   disposal  project
     presupposes the  united  efforts of  several local municipalities.   At
     the great  request  of many local  municipalities that argued  in favor
     of the Japan Sewage Works  Agency  being the principal promoter  of the
     Ace Plan,  the  implementation of  which  calls  for the coordination of
     local  municipalities,  harnessing   of  advanced   technologies,   and
     effective  use  of  treasury  investments and  loans,  the Japan  Sewage
     Works Agency was elected to undertake the  Ace Plan.
          A profile of the Japan Sewage Works Agency  is  given  below  by way
     of reference.
                                     59

-------
     To protect  against  water pollution  problems resulting  from the
gravitation of  people and  industries  towards  the metropolises,  the
environmental water  quality  standards  were  established in  1970.   As
the   development  and   improvement   of   sewerage  were   considered
indispensable for  meeting  the standards,  the construction  of sewers
and sewage  treatment plants was pushed forward more  vigorously than
ever  before.  As a  result, the  percentage of the  sewered population
increased from a mere 16% in 1970 to about 37% in 1986.
     Over  the  years, many  municipalities had  faced  difficulties  in
the operation and management of their  sewage works resulting from a
serious dearth of sanitary engineers.
     In 1972, the Japan Sewage  Works Agency (then called the Sewage
Works Center) was established to support  such  municipalities.  Since
then,  the  Japan  Sewage  Works Agency  as  a  group of  expert  sanitary
engineers  has   provided  local  municipalities with various   services
including   the   construction   of   wastewater   treatment   plants,
technological  research  and   development,  and  technical  assistance.
The  number of  wastewater  treatment plants  constructed  the by  the
Japan Sewage Works Agency during the 11 years from 1975 is 214.
                                  fin

-------
                       —Headquarter!	
President -
Vice-preaident	

Executive Directors —
                (5)

       Auditors (2) -I
                                         —Policy-planning and
                                           General Affair* Div.
                                         —Accounting Div.
                                         —Operation* Div.
                                         —Planning Div.
—Engineering  Div.
—Chief Inspector -
                                         —Training Div.
                        -Headquarter* on
                         Technology
                         Development
                         and Training
                                         —Research  and
                                            Technology
                                            Development Div.
                                           -Tokyo Regional
                                            Office

                                           •Oaaka Regional
                                            Office
                           — Secretary Office
                           —General Affaira Section
                           —Personnel Section
                             Accounting Section
                           — Policy Planning Section
                           -Welfare Section
                           — Public Relation* Section
                             Advisor (Site)

E                             Accountants*  Section
                             Finance Section
                             Contracts Section

E                             Operations Section
                             Assistance Section
                             Advisor (Operation and
                                      Maintenance)
-Planning Section  (I)
-Planning Section  (II)
-Design Section
-Advisor (Design)
-Advisor (Building)
-Advisor (Regional Sewage
          Sludge Treatment)

-Engineering Section
-Building Section
-Machinery Section
-Electricity Section
-Technical Management
 Section

-Inspector

-Management Section
                          -i—Training Section
                           >—Instructors
                            -Research and Technology
                             Development Section
                            -Senior Researcher
                             (Wastewater)
                            -Senior Researcher  (Sludge)
                            - Senior Researcher
                             (Technology Evaluation)
                            -Senior Researcher
                             (Biotechnology)
                            -General Affairs Section
                            -Design Section (I)
                            -Design Section (II)
                            •Design Section (III)
                            -Design Section (IV)
                            -Design Section (V)  (Onkyo Tokyo Office)
                            -Advisor (Accounting)
                            -Advisor (Planning)
                            -Advisor (Start-up)
                            -Advisor (Inspection)
                            • ACE Div.
                             (Only Osaka Office)

                            •Construction Offices
I                                                                                             Regulation Section
                                                                                             Construction Section
   figure 5.   Organizational  structure  of the Japan  Sewage  Works Agency

-------
Services
offered
by the
Japan
Sewage
Works
Agency
"CONTRACTED SERVICES^
       Services undertaken by  the Japan  Sewage  Works Agency at
       the request of local municipalities

      -o  Planning:   Preparation of  plans for the development
          of sewerage

      -o  Design and engineering:  Design and engineering of
          wastewater treatment plants, pump stations, trunk
          sewers, and other major facilities

      -o  Construction:   Construction of wastewater  treatment
          plants, pump stations, trunk sewers,  and other  major
          facilities

      -o  Technical assistance:  Technical  assistance in
          sanitary engineering and management
            "CONSTRUCTION, OPERATION, AND MANAGEMENT SERVICES)
                   Treasury fund-financed construction, operation and
                   management of sludge treatment and disposal facilities
                   undertaken by the Japan Sewage Works Agency at the
                   request of local municipalities

                  -o  Areawide sludge treatment and disposal project  (Ace
                      Plan):  Integrated processing of sludge produced by
                      wastewater treatment plants
            ^GENERAL TECHNICAL SERVICES)
                   Technical services subsidized by the central government
                   and local municipalities

                  -o  Training:  Training of sanitary engineers

                  -o  Qualification:  Examination and authorization of
                      sanitary engineers

                  -o  Research and development:  R & D and assessment of
                      new technologies for implementation

        Figure 6.  Services offered by the Japan Sewage Works Agency
           Figure  5 is  an organizational chart  of the  Japan Sewage  Works
      Agency,  and  Figure 6  shows  the services offered  by the agency.   The
      number  of employees working  for  the  Japan  Sewage Works  Agency  is
      about 750  at present.
           The benefits that  the  local municipalities will  enjoy from  the
      services of   the Japan  Sewage Works Agency  as the  principal  promoter
      of the Ace Plan  are  itemized below.

-------
     Promotion of the construction and improvement of sewerage
     As  the Japan  Sewage  Works  Agency   is  undertaking  troublesome
     sludge  treatment and  disposal  under  the  Ace  Plan,  the  local
     municipalities  can  merely  concentrate  their  efforts  on  the
     construction and improvement of  sanitary  facilities other  than
     sludge  treatment plants,  making  it  possible  to  build up  and
     improve the sewer network in a streamlined manner.
     Use of advanced technologies
     The Japan  Sewage Works Agency  is mobilizing all  its  technology
     and experience  for the  construction,  operation,  and  management
     of  facilities  to process sewage  sludge  in an  efficient way and
     to harness sewage sludge  for  effective  use.   This means that the
     local  municipalities  can  take  full  advantage  of  the  highly
     advanced   sanitary  engineering   technologies   and  the   very
     favorable   conditions   under   which   such    technologies   are
     available, which would be hard to come by if  each  of  the local
     municipalities had to do the entire job.
     Alleviation of  difficult tasks  involved  in  the  coordination of
     conflicting interests between local municipalities
     A  joint  undertaking   between  local  municipalities  often  runs
     aground  from  the  beginning owing to  various  ramified  problems
     including the assignment of duties and  responsibilities  and cost
     sharing.  As  the principal promoter of  the Ace Plan,  the Japan
     Sewage  Works  Agency  can alleviate and  solve  such problems an
     efficiently.
FUNDS FOR THE ACE PLAN
                          Treasury  invest-
                          ments  and loans
                          funds
                                     Redemption
 Users of
 products
 made from
 sludge
Collection
of bills
Subsidies
                                      Charges  for  sludge  treat-
                                      ment  and disposal
                              Local munic-
                              ipalities
              Figure 7.  Cash flow in the Ace Plan
                                63

-------
     Figure  7  shows  the  cash  flow  in  the  Ace  Plan.   The  funds
available for the Ace Plan include:

     Treasury investments and loans
     Government subsidies
     Charges for sewage sludge treatment and disposal
     Revenues from the sale of construction materials

     The  Ace  Plan has many  attractive  features,  of  which  the most
important is the availability of treasury investments and loans.
     The  treasury  investments  and  loans  are  available  form  the
Ministry  of  Finance   using  postal  savings,  pension  reserve   funds,
other Fund  Management  Bureau's  funds,  postal life  insurance reserve,
government  bonds, etc.,  which are kinds of revolving  funds which are
repaid or redeemed by  the  interest and  principal being collected from
the  projects  and  organizations  that  the  funds are  invested  in  or
loaned to.  These  funds are  available  only for  public  projects that
can  pay  back  the capital  with  interest  from proceeds  without fail.
The  major  recipients  of  treasury funds  include  the Japan  Highway
Public   Corporation   and   the   Housing   and   Urban   Development
Corporation.  The funds  for  treasury investments and  loans which were
as much as ¥31 trillion  (US$200,000 million) as  of  FY 1987 are  called
the  second  national  coffers.   Indeed,  the  treasury  investment  and
loan funds  are indispensable  for  projects  like  the  Ace Plan that need
the  intensive investment of  large sums  of money.   In  March 1987, the
law  concerning the Fund Management Bureau's funds  was amended  partly
due  to  the  appreciation of  the yen and  partly due  to  international
pressures for  the  expansion of  domestic  demand, and  the  legal limit
of the  interest  rate on treasury  loans which had so  far  been  set at
6.0%  per annum  was  lifted.   As a  result,  the  interest rate  was
reduced to 5.2% in March 1987, and was further reduced to 4.6% in May.
     In  the past,  the  funds  for treasury investments and loans have
been used for the underwriting  of local bonds for  sewage  works.  The
Japan Sewage  Works  Agency's  Ace Plan  is  the  first  project  that  is
credited  with   the   direct  introduction   of    funds   for  treasury
investments and loans.
     According to the Ace Plan,  all  the costs  and expenses  for the
construction,  operation,  and management of  the  sludge  treatment and
disposal  facilities  not covered by government subsidies  are defrayed
by   treasury  loans   which  are   to  be   redeemed   in  a  semiannual
equal-installment plan over  25 years  (including a grade  period of 5
years)  from  the charges  collected  from  local   municipalities  for
sludge treatment and  disposal and from the revenues  from  the sale of
construction materials and other products made from sludge.

-------
6.   IMPLEMENTATION OF ACE PLAN
(Local municipality)
(Japan Sewage Works Agency)
                    i  Preliminary survey        \
                    ^ ^schematic 
-------
     Figure 8 shows the activity  flow  in the Ace Plan.   For the area
for  which  the   implementation   of  the   Ace  Plan  is  proposed,  a
preliminary  survey  (basic  schematic  design  survey)  is  conducted.
According to the  findings of  the preliminary survey  and  based on the
future  projection of  sludge  production   in  the proposed  area,  the
treatment  processes,  disposal  methods,  sludge  recycling  methods,
facility plan, and  financial  plan,  etc.  are  studied.   This is called
the master planning survey.  The  Japan Sewage Works Agency undertakes
the master  planning survey at  the  request  of  local municipalities.
The costs  and expenses  for  the  surveys  are defrayed  by  loans from
treasury funds,  and  the  loans  are  repaid  from the  proceeds  to  be
raised  mainly  by  the commissioning  of  the  sludge  treatment  and
disposal facilities.
     After  the master  planning  survey,  the Japan Sewage  Works Agency
undertakes the detailed design,  engineering, and construction of the
facilities at  the  request  of  the  local  municipalities.   The local
municipalities need not bear  any cost or  expenses  until  the areawide
sewage  sludge  treatmnet  and   disposal  facilities   are   put  into
operation.   Only after the commissioning of  the  facilities, need they
pay to  the Japan  Sewage  Works  Agency  the  charges according  to the
tariffs  set  with  respect to  the volume  and  water content  of  the
processed sludge.
     The Ace Plan  is  implemented in stages  after a  careful study of
the  situation  and wishes  of   local  municipalities,  priorities  of
competing projects, and the economic and technical  feasibility of the
areawide sewage sludge treatment and disposal projects.   In FY 1986,
when the Ace Plan  was given  the  go-ahead, the  areawide sewage sludge
treatment  and  disposal   projects  were   begun   in   Eastern  Hyogo
(Amagasaki  City:    Mukogawa  Regional  Sewerage)  and  Western  Hyogo
(Himeji City:  Ibigawa Regional  Sewerage)  where  the implementation of
the projects was sorely needed.
     The projects  cost ¥5,000  million  (US  $33  million)  in  FY 1986,
and the budget  for FY  1987  has  been set  at ¥14,000 million (US $93
million).  In FY  1987, the Ace  Plan will  be implemented in Southern
Osaka  (Minami-Osaka Circum-Bay Regional Sewerage,  Sakai  City, etc.)
and Northeastern  Osaka  (Regional Sewerage  on  the  left  of  the Yodo
River,  Katano City etc.).
                                 fi6

-------
  0  10  20  30km
                                                                Northeastern
                                                                Osaka Area
Figure 9.  Location of areawide sewage sludge  treatment and
           disposal plants constructed according to the Ace Plan


                                 67

-------
          Figure 9  shows the  location of  the  sites  for  the  above  four
     projects.   For  these  areas, the  facilities are  planned  as  follows.
     (See Vable 3.)
         Table 3.   Completed areawide sewage sludge treatment and
                   disposal projects according to the Ace Plan

(A)  HYOGO AREA (excerpts from master plan)
Item
Applicant
municipalities
(wastewater
treatment
plants)
Process flow
Design raw sludge
processing capacity
Disposal method
Project cost
(FY 1986 - FY 2005)
Scheduled date for
treatment sta::t-up
Eastern Hyogo
Hyogo Prefecture (Muko
River Upper and Lower
Regional Wastewater
Treatment Plants) ;
Amagasaki City (Hokubu and
Tobu Wastewater Treatment
Plants)
.
Sludge receiver 	 • i

machine
I
1 — Incinerator
(Fluidized bed and
Pyrolysis furnaces)
-*• Disposal
L->- Recycling and
harnessing facilities
i
Products made
from sludge
9,700 m3/day
(water content: 99%)
Effective use and landfill
approx. ¥37,000 million
FY 1989
Western Hyogo
Hyogo Prefecture (Ibo River
Basin Regional Wastewater
Treatment Plant) ;
Himeji City (Chubu, Seibu,
Tobu, Shikama, Takagimae,
Fukuimae,
Takagigawanishimae, and
Shigomae Wastewater
Treatment Plants)
~1 1
Sludge receiver i
—^•Centrifugal dewatering
machine
1
— Incinerator
(Melting furnace)
-^•Disposal
-^ Recycling and
harnessing facilities
i
Products made
from sludge
13,500 m3/day
(water content: 99%)
Effective use and landfill
approx. ¥58,000 million
FY 1989

-------
(B)  NORTHEASTERN OSAKA AREA (planned)
Item
Applicant municipalities
(wastewater treatment plants)
Scheduled date for treatment
start-up
Area
Osaka Prefecture (Yodo River Lefthand River
Basin and Nagisa Regional Wastewater
Treatment Plants) ;
Hirakata City (Hokubu and Kori Wastewater
Treatment Plants) ;
Katano City (Kozu)
FY 1989
(C)  SOUTHERN OSAKA AREA (planned)
Item
Applicant municipalities
(wastewater treatment plants)
Scheduled date for treatment
start-up
Area
Osaka Prefecture (Wangan Hokubu and Wangan
Chubu Regional Wastewater Treatment Plants) ;
Sakai City (Sanpo, Ishizu, Senpoku, and
Tsukuno Wastewater Treatment Plants) ;
Izumiohtsu City (Shiomi Wastewater Treatment
Plant) ;
Kishiwada City (Isonoue Wastewater Treatment
Plant) ;
Senpoku Environmental Facii ..ty Development
Association (Takaishi Wast water Treatment
Plant)
FY 1990
As regards the northeastern Osaka and southern Osaka areas, the process
flow and other details will be determined in the master plan if requested
by the applicant municipalities.
                          Table 4.  Project costs
Area
Hyogo
Northeastern Osaka
Southern Osaka
(incl. treasury funds)
FY 1986
•5,000 million
-
-
(¥4,700 million)
FY 1987 (budget)
¥11,000 million
¥2,000 million
¥1,000 million
(¥12,900 million)
                                     fip

-------
          Plan for sludge feeder line
     The  sludge  produced  at  wastewater   treatment  plants  of  respective
     local municipalities is forced to the areawide  sludge  treatment plant
     by  a series  of booster  pump  stations.   Each  wastewater  treatment
     plant is  installed  with a sludge storage  tank, sludge  booster pump,
     etc.  The feeder  lines  will  be  about  ten km  long,  and  will  be
     installed with booster pump stations.  Where the distance  between the
     wastewater treatment plant and sludge treatment plant  is too long (in
     excess of 20  to 30  km), trucking costs less than pipeline feeding.
          Plan for areawide sewage  sludge  treatment and  disposal
     The sludge treatment follows thickening, dewatering, and incineration
     (melting) in  turn.   At the request  of  the local municipalities, the
     basic part of sludge incineration plants  (melting  furnaces) will  be
     constructed  first,  and the  sludge   feeder  lines,  sludge  thickeners,
     dewatering facilities, etc. will then be constructed in  turn.   In the
     first phase of the projects, the incinerators  (melting  furnaces)  will
     be constructed  which  will be put in to operation in  FY 1989  at all
     projected sites but  in  Southern Osaka.   For the technical  aspects  of
     the sewage sludge melting  system to  be applied to the  four projects,
     please  see  the  paper  contributed   to  the  conference  by  Mr.  Taigo
     Hatsui,  Director, Research and Technology Development  Division, Japan
     Sewage Works  Agency.
7.   CONCLUSION
          In my paper presented  at the Ninth Conference,  I  likened sewage
     sludge to an ugly duckling  in  the hope that people would  come to see
     that  sewage  sludge,  which   is   usually   thought  of   with  extreme
     distaste, can be turned into a valuable  thing.   For details on sewage
     sludge recycling  and harnessing,  Mr.  Yoshio  Ohshima,  Chief of  the
     Ultimate  Disposal  Section,  PWRI,  Ministry  of  Construction,   has
     presented an  excellent  paper  which  I  suggest  you read.   As can  be
     seen  in  his paper,  research  and development for  the  recycling  and
     harnessing of sewage sludge has  been actively pursued,  and  we at the
     Japan Sewage Works Agency are  pushing  forward with trial applications
     of  sludge harnessing  ideas  and  products  made  from  sludge in  the
     field.  (See Table 5.)
                                     70

-------
Raw sewage—i—^-Treated effluent
              •Rew sludge
                                  -*-Dew4tered cake
                                     (lime coagulated)
                                   -Dewatered cake      _
                                     (polymer coagulated)
                                                            *-Slag
                                                              (Quenched slag)
•Slag
 (Air-cooled slag)
                                                             -Compost -
                                                              (line coagulated sludge)
                                                            •Ash
                                                              (polymer coagulated sludge)
                                                            •Slag
                                                             (crystalized aggregate)
                                                             Slag
                                                           *-(Forming of
                                                             crystalized aggregate)
                                                            -Rock wool •
                                                                                                                    -Fertilizer
                                -Direct application	—Backfill, subbase course material
                                                        for road etc.
                                -Secondary products	Thick-ceramic pipe
                                                        Artificial lightweight aggregate
                                                        Tile
                                                        Permeable block
                                -Secondary products	Interlocking block
                                                        Permeable tile
-Direct application	Lower subbase course  material
 (after grain size
 adjustment)
                                -Secondary products	Terrazo tile
                                                        Permeable interlocking block
                                -Direct  application	Subbase course material, aggregate
                                                        for concrete
                                                                                            -Secondary products	Hume pipe
                                -Secondary products	Block  for walkway
                                                                                                                   -Materials for construction  and
                                                                                                                    gardening
                                    Figure  10.   Merchandizable products made  from  sludge

-------
Table 5.  Current and planned use of products made from sludge
          by the Japan Sewage Works Agency (FY 1986 - FY 1988)
Prefecture
Iwate
Kanagawa
Yamagata
Kanagawa
Kanagawa
Saltaiaa
Gifu
Ohlta
Mlyazakt
Kochi
Sal tana
Nagano
Aklta
Nagano
Alchi
Toy ana
Hyogo Area
City or Town
Shiwa
Kamakura
Yonerawa
y ana to
Hakone
Hlgashi
Matsuyama
Nakataugawa
Saekl
Hyuga
I no
Hidaka
Macuko
Omonogawa
Region
Matsumoto
Mlsshln
Namet ikawa
Japan Sewage
Works Agency
Plant
Shiwa Purification Center
Shlchlrlgabana Relay Pump Station
Yonexawa Purification Control
Center
Hokubu wastewater Treatment Plant
Shimogawara Pump Station;
Coca Nastewater Treatment Plant
No. 1 Relay Pump Station
Nakatsugawa Municipal Purification
Control Center
Saekl Municipal Wastewater
Treatment Plant
Hyuga Municipal Hastewater
Treatment Plant
I no Municipal Wastewater
Treatment Plant
Hidaka Purification Center
Nishluchi Purification Center
Ohaagari Purification Center
Nlshijima Purification Center
Nlsshln Municipal Northern
Purification Center
Namer Ikawa Municipal Haatewater
Treatment Plant
Eastern Hyogo Areawlde Sludge
Treatment Plant
Western Hyogo Areawide Sludge
Treatment Plant
Producta made from sludge
Interlocking block
Permeable block
Permeable block
Sludge tile
(SO mm »q. mosaic i small type)
Sludge tile (small type)
Sludge tile (small type)
Permeable block
Sludge title (100 mm sq.)
Permeable block
Permeable block
Sludge tile (small type)
Sludge tile (floor),
100 mm sq.
Sludge tile
Permeable flat plate,
permeable block
Sludge tile (floor),
100 mm sq.
Sludge tile
Sludge tile (floor )|
Interlocking block
Sludge tile (wall) t
sludge tile (floor);
interlocking block
Sludge tile (wall) i
sludge tile (floor)
Date of use
Aug 198C
Dec 1986
Dec 1986
™
1986 - 1987
Jan 1987
Jan 1987
Jan 1987
Feb 1987
Jun 1987
Jul 1987
Jul 1987
Aug 1987
Oct 1987
Dec 1987
Mar 1988
1987 - 1988
1987 - 1988
Applications
Porch approach, appro*. 35 m2
Curb, L • 50 m (3 courses) , approx. 500 pea.
Yard Nalkway, approx. 36 m2
Round columns around building, 30 m2;
foot-washing place, 8 m2
Pump station exterior wall, 100 m2i
administrative office exterior wall, 1,200 m2
Porch, approx. 10 m2
Machine building hallway wainscoting,
approx. 10 m2
Porch approach, approx. 200 m2
Garden path, 150 m2
Administrative buildlng-cum-machine room exterior
wall, approx. 1.300 m2
Administrative building, hallway, and other
floors, approx. 45 m2
Rotary in front of administrative building
(exterior), approx. 8 m2
Yard walkway, approx. 50 m2;
Porch approach, approx. 20 »2
Sludge treatment plant building hallway floor,
70 m2
Administrative building interior wall, 18 m2
Main administrative building floor, approx.
20 m2
Administrative building, 300 m2»
administrative building, 50 m2;
administrative building porch approach, 80 m2
Administrative building, 300 m2;
administrative building, 50 m2»

-------
     As touched  upon earlier in  this  paper, the Ace  Plan integrates
the efforts  of all  the participating  local municipalities  with the
advanced know-how and  experience  of the Japan Sewage  Works Agency to
promote  the  recycling   and   harnessing   of   sewage   sludge  more
effectively and efficiently  than  if  they  were conducted separately by
individual local  municipalities.   It  is  strongly  hoped  that  the Ace
Plan will  become  a viable  solution to sludge  problems, and  that it
will  also  awaken the public  to  the  fact that  sewage  sludge  is
actually a blessing in disguise.
                                  73

-------
Autogenous Incineration of Sewage sludge
                       by
    Recovering the Heat of Exhaust Gas.
        The work described in this  paper was
        not funded by the U.S. Environmental
        Protection Agency.  The contents do
        not necessarily reflect the views of
        the Agency and no official  endorsement
        should be inferred.
             Kenichi OSAKO Yorimitsu YABU

   Sewerage Bureau, Tokyo Metropolitan Government, Japan.
                       75

-------
                                       Table of Contents




                                                                                         page




1.   Request for Energy Saving Measures	77






2.   Energy Saving Measures at Odai Sewage Treatment plant	78




    2—1   Renewal of Fine babble aeration apparatus	78




    2—2   Autogenous Incineration of Sewage sludge	78




        2—2—1  Reduce the moisture content and increase the heating value of dewatered sludge.  ... 78




        2—2—2  Fit incinerator with the polymer dosed sludge cake	79




        2—2—3  Recovering the heat of exhaust gas of fluidized bed incinerator	79






3.   Recovered Heat in Actual Operation	81






4.   Introduction of Digester Gas Generator	81
                                              7fi

-------
Abstract

     Odai sewage treatment plant is the one out of ten plants covering the 23 wards area of Tokyo Met-
ropolitan, and treat  the sewage with the capacity of 358,000 m3/day using activated sludge process.
     In regard to sludge treatment the sludge pumped out from Ochiai treatment plant (capacity 450,000
nvVday) is also digested, mechanically dewatered, and incinerated at this plant.
     According to the energy consumption in fiscal 1981, electricity constituted 23% and 77% was fuels
for sludge process at Odai treatment plant,
     For reduction of energy consumption, renewal of aeration equipment, introduction dissolved air
floatation process for thickening, and conversion from vacuum filter to belt  filter  press for dewatering
were applied from  1982.  Owing to these measures, reduction of moisture content, and increasing the,
heating value of polymer cake were accomplished.  We are now implementing the conversion of multi-
ple hearth furnaces  which need renewal, to fluidized bed furnaces step by step.
     Also, we are  trying to incinerate sludge without auxiliary fuels by recovering the heat of exhaust
gas.
     We expect to  eliminate heavy oil which occupies 51% of energy  consumption.  And digester gas
equivalent to 26% of total energy will  plan to be recovered for electrical use.

1.  Request for Energy Saving Measures.
         The ward areas are divided into ten drainage areas owing to the topographical features such as
    rivers and ground elevations.
         Under the present master plan  for sewerage in the ward areas, 10.4 million peaple will be pro-
    vided with sewerage system over a projected area of 53,827 ha when completed.
         General facts and figures for sewerage planning in  the ward areas  are shown in  Fig.—1  and
    Table-1.
         The ratio  of sewered population in the ward areas rose to 85% by the end of fiscal 1986.
         The average volume of daily sewage accepted by the ten  plants in the 23 wards was about 4.6
    million cubic meters in fiscal 1985.
         And the average volume of daily raw sludge was about 97,500 cubic meters.
         The flow  sheet of normal sludge treatment is thickening -* digestion -» dewatering -» incinera-
    tion -> mixing -» disposing for landfill.
         Mechanically dewatered sludge cake is now mainly disposed to sanitary landfill in Tokyo Bay.
    But the sites  available for landfill  will be limitted, so about 70% of 2,785 t/day cake are incinerated
    to reduce its volume.   In fiscal 1985, the average volume of 882 t/day of dewatered sludge, 98 t/day
    of incinerated ash, and 99 t/day of alumina  cement were kneaded and the mixtures were disposed to
    Tokyo  Bay for  stable landfill.
         After the experiences of  world-wide  energy  crisises in 1974  and 1979, energy-saving has be-
    come an important item in sewage work.
         Sewerage Bureau set  up a project  team in order to investigate the present condition of energy
    consumption  and  to promote the reduction procedures.
         According to the investigations, the energy consumption such  as electricity and fuels in sewage
    treatment, accumulated about 410 kwH for  effluent 1,000 m3 each in fiscal  1978.
         Fig.—2  shows the component  of total  energy consumption  in sewage  treatment plants  and
    pumping stations in ward area.
         Fig.—3  shows the component  of total  energy  consumed  at  treatment facilities in treatment
    plants.
         Fig.—4 shows the component of electric energy consumed at treatment facilities in treatment
    plants.
         Consequently, reduction of  electricity which occupied the 77% of water treatment and reduc-
    tion of fuels which occupied the 81% of sludge incineration were recognized as urgent problems to
    be tackled for saving energy in sewage treatment.


                                               77

-------
2.   Energy Saving Measures at Odai Sewage Treatment plant.
         Odai treatment plant  began in operation in 1962.   Fig.-5 shows the layout of facilities and
    Fig.—6 shows the flow sheet of treatment process.
         Capacity of this plant  is 358,000 m3/day and raw sludge pumped out about 11 km from Ochiai
    treatment plant is also treated at this plant.
         Activated sludge  process is applied  for water treatment.  For sludge treatment,  thickening
    digestion-dewatering-incineration is normal flow.   Incinerated ash is trucked to mixing plant for re-
    clamation.
         Fig.-7,-8,-9 show the energy consumption of  plant  in fiscal 1981.  23% (14% for water
    treatment and 9% for sludge) of total energy cosumption was electricity and the rest 77% was fuels
    for sludge treatment.
         Having  been  operated for  more than 20 years,  the  renewal  of treatment facilities were ex-
    pected.
         In 1982, we planned the renewal program and from now on, we are implementing the renewal
    of treatment facilities.  This paper reports about the renewal of aeration equipment for increasing
    the effect of aeration  system and  renewal of sludge treatment facilities in order to eliminate auxiliary
    fuels.

 2—1  Renewal of Fine babble aeration apparatus.
             In  spite of  repairing the aeration apparatus from the beginning of operation of aeration
        tanks, the efficiency had declined gradually as shown in table.-2.
             Therefore spiral flow aeration  equipment was converted to whole plane placement aera-
        tion system in 1984.
             Table.—3 shows about 50% increase in aeration efficiency with new appatratus at west-side
        tanks compared with the old ones at east-side tanks.  In 1986,  east-side tanks were also equip-
        ped with new apparatus.

 2—2  Autogenous Incineration of Sewage sludge.
             Final disposal of sewage sludge is now reclamation of Tokyo Bay.  The sites of reclama-
        tion will be limitted, incineration of whole sludge is now scheduled.
             In order to reduce the  energy consumption for sludge treatment at Odai treatment plant,
        autogenous incineration is principal focus.
             For autogenous incineration, reducing moisture content and increasing heating value of
        sludge cake will be necessary.

    2—2—1 Reduce the  moisture content and  increase the  heating value of dewatered  sludge
            cake.
                 Till up to now, gravity process has been used for thickening at this plant, but the raw
            sludge from Ochiai treatment plant was difficult to settle.  Furthermore organic content in
            raw sludge from Ochiai  treatment plant  has gradually increased.  And as shown in Fig.—
            10, solid content in thickened sludge has declined.
                 For increasing the efficiency of dewatering machine and digester, improving the thick-
            ening process has become important.   In 1982, dissolved air floatation process for thicken-
            ing was introduced.
                 According to  the data  in fiscal 1985, the solid content  of thickened sludge from Ochiai
            treatment plant by  gravity thickening were 2.0%, on the othere hand mechanical  thickening
            by dissolved  air floatation process proved its effect up to 4.1%.
                 Average  moisture content  of dewatered  sludge cake  using a vacuum filter with 10%
            ferric chloride and 33% lime addition  to solid content was 79%.
                 Adding 43% of inorganic matter for conditioning, and furthermore the moisture con-
            tent of sludge cake being high, the heating value of dewatered c ike resulted arround 2,300
            kcal/DS-kg.   So auxiliary fuels were needed for incineration.
                 For reduction of moisture content and increasing the heating value of dewatered cake,

                                              78

-------
        belt filter press with polymer addition was introduced in 1982.
             Table.-4 shows the differences of energy consumption and operational characteristics
        of four types of dewatering machines.
             Table.-5,-6 show the characteristics of dewatered sludge cake using belt filter press
        compared to  vacuum filter.  The cake dewatered by belt filter press, improved its moisture
        content to 73% and its heating value to 3,600 kcal/DS-kg.

2—2—2 Fit the incinerator with the polymer dosed sludge cake.
             Table.-? shows the  comparison between multiple hearth furnace and fluidized bed
        furnace in general in case of incinerating polymer dosed sludge cake.
             Table.-8 shows the characteristics of exhaust gas in case  of incinerating polymer cake
        at the outlet of furnace, investigated at Kasai treatment plant using fluidized  bed furnace
        (capacity 100 t/ws-day), and at Odai treatment plant using multiple hearth furnace (capacity
        180 t/ws-day).
             According  to the experimental  data,  fluidized bed  furnace  is superior to multiple
        hearth furnace in  NOX. CO, and odor concentration.
             Main component of odor concentration by fluidized bed furnace is SOX,  so it will be
        easily scrubbed by alkali absorption.   Fluidized bed furnace  will be superior to multiple
        hearth furnace in  stable operation and in characteristics of exhaust gas.

2—2—3 Recovering the heat of exhaust gas of fluidized  bed incinerator.
             The average moisture content of polymer dosed sludge  cake at Odai treatment plant
        is 73% (organic content 72%), and the heating value is 3,600 kcal/DS-kg.
             Autogenous combustion will  be accomplished if the fluidizing  air  were preheated us-
        ing the recovered heat of exhaust gas.
             The next figure shows the energy balance estimated in designing fluidized bed fur-
        nace-No  2. 64%  of the heat output from the furnace will be  available.   And among them
        23% will be sent  to exhaust gas treatment equipment, so the rest 41% will be recovered for
        use.
             21% will be recycled through preliminary heating the air for  fluidization in the fur-
        nace, and recovered heat as hot water will be 13%.
             This recovered heat as hot water will plan to be used for heating digester.

-------
                  Evaporation loss
unit of heat value
      itfkcal/H
  10	neat value
  (5)	5% for total
                                                                                                 input heat
Blower for mist prevention
                                                 Recovered heat
                                                 as hot water
                                                                lo exhaust gas
                                                                reaimeni equipment
                                preliminary
                                heating of
                                fluidizing air
      Loss from furnace
                                         Heat from cake combustion
                                                         80

-------
3.   Recovered Heat In Actual Operation.
         Fluidized bed furnace-No-3 (capacity 200 t/ws-day) began operation in april 1986.
         Data in actual operation were as follows
Itemi
Dewatered cake moisture content
" Organic content
" Lower heating value
Dewatered cake for Incineration
Temperature of fluidizing air
Recovered hot water
Auxiliary fuel
Design
74.0% WB
75.0 % DB
3,800kcal/DS-kg
200T/day
523°C
92.4m3/H(58°C - 72'C)
o in
Operation
74.0% WB
72.0 % DB
3,800kcal/DS-kg
193T/day
550°C
80m3/H(60eC -~ 75 °C)
o in
                                                                            (11 ~ 26 July 1986)


          Auxiliary fuels will not be needed in case of two NO-2, NO-3 fliuidized bed furnaces (capac-
    ity 200 t/day X 2) were in operation.

4.  Introduction of Digester Gas Generator.
          Recovered  hot water from the heat of exhaust gas of fluidized bed furnaces will be used for
    heating digester.
          The digester gas having been used as fuel for boiler will be available for other use.
          So digester gas generator will plan to  be introduced, and generated electricity will gain energy
    cost at this plant.
          Implementing these renewal program at Odai treatment plant, reduction of energy cost will be
    estimated 38% (component of heavy oil) of total energy cost, based on the following figure (Fiscal
    1981), and 20% (component of digester gas) will be recovered as electricity.
                                                 81

-------
     Shingashi Treatment Plant
                                                           o'JMakawMTreatment Plant
          • s\   '  Odai
  inage Area   )
           \  .•  Odai rXainage Ar
                                |^wasf\ima Draj^fflFArea
                                                               asai Coinage Area
                   Shibaura' Drainage Area
%asakij>Oain«)* Area*
                           Shibaur^Beat

                                I
                                                          i Treatment Plant
                            MorjaasBklw.reatment Center
                                                       Sewered area
   Fig.-1   Total Planning for the Ward Areas' (At end of March 1986)
            Sewerage System

-------
                                                       Table—1. Recent Statistics of Drainage Areas (in the Ward Area)
                                                                                                                                                       (Al Liitlot M.irt.h.
30
CO
Drainage area
Sewage treatment Plant
Location
Site (m:)
Date of operalMtn
Treat men) capacity (mVduy)
No ot pumping station
Total kngih of main sewer lines (ni)
Diffusnin of sewerage
Mam facilities
Sludge trealmeni facilities
foial popuUlion
Sewered population
Sewered rate ('•{)
Cinl chamber
Primary !*dimenUIion tank
Aeration tank
Secondary sedimentation tank
Sludge thickener
Sludge digestion lank
Dewak'ring machine
Gas holder
Sludge incinerator
Mikawashima
Arakawa
Ar.ikaw.i-ku
195 .4 M 44
Mar 1922
700000
10
69 702
771 500
771 500
100
16
20
16
IS
Mixed sludge is
pumped through
pipelines to the
Sunamathi treat-
ment center where
the sludge is dc wa-
tered, and then dis-
posed by intinera-
Sunamat.hi
Vy-|
Shinsuna
Kolo-ku
827,17.112
Feb 1930
6KO.IXM)
19
62.959
729600
.»
*
-
IK
16
24
5
12
12
I
y
2.25)ll/Jjy
Shih.iura
Kiinjn
Minjlo-ku
177 tmi SH
Mjr IV1I
I.IKUMKI
*
Mil 241
7K7 14MI
779 900
»
y
III
2o
.HI
l
X
12
0
-
Odji
2-1-14
Miy.1,11
Adathi-ku
112 UK 21
Apt IY62
.„.„.,
1
212VI
„,»
114.5(10
«
5
•
to
K
*
K
21
1
4
7111 l/djy
(Xhi.il
1-2-411
K,imi,.clii,,i
Shmjuku-ku
6fi.y|7 Sd
Mjr IVM
4,U,,I
-
19.11111
M2.KIKI
6.1K 41 Ml
«
s
K
K
in
Mixed sludge is
pumped through
pipelines in the
(Mai lualiiKnt
plant where the
sludge is dewatered
and then disposed
by incineration
Mongasaki Shmgashi
5-2 2^ l-l-l
Omoiiiinn.imi Shingashi
(>la-ku llabashi-ku
(West) 140,500 Kl inyi7h-»x
(h..st) 26277441 IK9.176 2K
(West) Apr 1966
(1 .is!) Mar I97S ^
Kosugc
1-21
kalsushika-ku
,,,,,,4K
(West! Jun 1977
(Last) (X-c 1MK2
1,4 HI 000 705.000 250000
10 2 1
192 H95 169 IMS 27.079
2 015,900 1 6011 100
1 661.40(1 1 IKKOU)
K2 K7
2K 17
26 7
19 IK
IK n
2 2
4
24 6
1
2 1
dOOl/da> 700 fday
22.1 ,OOO
24W UMl
.«
14
6
K
6
4
-
<
-
!<«> 1/O.iv
kasai
It 1
Kink.ti-i.hn
(North) 166 161 III
(Snulh) 164 979 OO
Sept I9KI
24O.OOO
7
7,,.
M5.00O
.142.700
54
12
K
"
K
.1
-
K
-
25O t/da>
N^.,,,
Ail.Khi-ku
.117.42*20
Apr IVK4
7.S.IIU
2
61.157
5H4 200
154 2IHI
26

2
4
2
Mixed sludge is
pumped through
pipelines to the
Kowge Ireatmenl
pl.mi where UK
sludge is dewatered
.md ihcn disposed
Inlal

2 751 llV* M

599K.OOO
65
«*«,
H 12^ l»l
6.VS4) 2(HI
Kl
HN>
III
127
174
29
«
MM
'
4 hlO i/da\

-------
                                                                                         Total Energy
                                                                                         consumption
                                                                                        659.055  (KXI
                                                                                            kwH
                                                                              Fig.-2   Total energy consumption
                                                                                      for 23 ward area
                                      exhaust gas treatment  24..W)
               Incinerator  8.2(X)  (5)
00
                    others
         dewatering  22,275  (27)
                                                                                                   Incinerator  8.200(24)
       exhaust gas treatment  24,389(72)


                       others
                                                                               others
                                                                                 primary sedimentation
                                                                                        4,779  (2)
                                                                                Total energy consumption
                                                                                                                           for sewage
                                                                                                                           treatment
                                                                                                                          377.636(100)
                                                 others
                                                  primary sedimentation
                                                               4.779(2)
                                                                                                                                                      Electric consumption
                                                    others
                                                          secondary sedimentation  27,732  (12)
                                   Fig.—3   The component of Treatment facilities to
                                           Total energy consumption
                                                                                                             others
Fig.-4  The component of Treatment facilities
        to electric consumption

-------
                                                                          light weight aggregate plant
                                                                                                           Miyagi pumping
                                                                                                           station
                                            Fig.-5   Layout of Odal Treatment plant
                                                excess activated sludge
   mixed sludge
    from Ochiai
Treatment planr
                                                                               effluent

1
1
1
I
r
i
1 x-"^





^
^^
IS
a1-

dewatered
cjke

IT> —
                   loverflow     	1
                                                      Flg.-6   Flow sheet

-------
Fig.-7  Total energy consumption
       at Odai Treatment plant
       (Fiscal 1981)
Fig.-8  Component of Treatment facilities  Fig.-9
       to Total energy consumtion
Component of Treatment
facilities to electric
energy consumption
                             Table —2. Decline of aeration efficiency
a
Si,
1962
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
summer
•o
O
II
aj
IS
a* -
& —
n
52
66
330
878
346
348
862
396
476
434
460
507
445
434
407
850
815
347
324
336
819
aeration ratio for
unit sewage NnrVm3
6.9
1.7
5.5
2.9
8.1
3.7
3.7
3.5
3.7
4.0
4.9
5.0
3.7
4.0
4.6
4.6
6.1
6.3
5.7
6.7
7.1
7.5
(*•
S
"E
z
£•*
ol
'S O
2E
11
n *-
5c
a 3
0.80
0.25
060
0.67
0.82
0.90
0.90
0.88
1.04
1.32
1.51
1.61
1.31
1.27
1.40
1.21
1.39
1.28
1.28
1.46
1.61
1.62
<*.
o
_u
3=;
o ob
Z*
O<






4.1
2.0
1.9
3.3
2.2
2.1
3.0
3.0
3.3
3.4
3.3
2.5
3.7
3.1
2.7
2.2
"o
t>
°^
™(-
£<


1.0
10
14
13
7
8
8
7
9
15
13
14
12
13
13
13
12
12
12
12
•o
w
o
Q >.
o-g
ml


—
35
41
59
40
50
69
71
47
56
51
41
48
39
37
. 32
82
29
30
38
Removed BOD t/day



30
87
51
34
42
52
56
44
51
46
36
43
37
34
30
30
27
28
36
T>
« >%
-2-g
8j?
oS
O-&,
CQ -^

1.5
22
36
23
82
47
53
97
77
45
42
39
42
50
50
31
27
36
25
23
50
aeration for Removed BOD
NmVkg BOD



32
81
25
38
30
28
84
49
45
40
50
47
50
63
66
67
79
84
67
winter
sewage treated
UXXlm'/day
25
44
64
346
326
271
318
340
360I
425
418
412
376
390
366
336
301
292
281
274
275
268
aeration ratio for
unit sewage NmVm'
4.6
3.2
3.2
2.7
8.4
3.8
3.4
32
5.0
3.9
5.1
4.6
4.5
4.5
5.4
6.3
6.4
6.4
7.6
8.2
8.6
9.2
S
"E
z
o-c
M
II
li
n — >
§i
0.49
0.39
0.57
0.66
0.77
0.72
075
0.78
1.27
1.16
1.49
1.32
1.20
1.25
1.28
1.38
1.25
1.21
1.38
1.51
1.60
1.66
"o
5
35;
O^3>
$
Q<






5.0
4.1
5.0
47
3.9
4.3
5.3
5.0
5.8
4.1
3.9
4.7
4.4
3.5
4.1
3.6
15
5
!$
nH
S<


12
16
14
18
9
9
9
7
14
18
14~1
16
13
14
15
18
14
19
16
15
-o
CQ
_o
Q >.
O-g
eaS



52
61
66
47
51
100
51
70
76
49
57
62
4.5
55
37
44
68
69
41
Removed BOD t/day



44
55
53
38
38
79
36
62
67
44
52
58
41
51
34
41
60
66
36
1>,
23
u
0~s»
CO .n
19
22
16
28
	 87
55
39
58
71
64
68
56
39
45
42
34
37
31
85
39
50
36
aeration for Removed BOD
NmVkg BOD



21
20
19
28
29
23
46
34
28
39
35
34
52
38
55
52
39
36
68
                                              86

-------
   Table — 3. The increase in aeration efficiency with the renewal of aeration apparatus
                                                                              (Nov. 1984 - Dec. 1985)
comparison renewal
to old apparatus
renewal apparatus
west-pide tank
old apparatus
east-side tank
Inflow
sewage BOD,
mg/;
112
112
cffeuent
BOD,
mg//
4.6
4.5
aeration
ratio
nrVm'
6.9
10.9
power for
unit sewage
kwH/m'
0.15
0.21
power for
removal
BOD,
kwH/kg BOD
1.42
2.00
BOD-SS load
kg/kg -day
0.34
0.38
aeration for
removal
BOD,
m'/kg BOD
68
104
   2.0
                                                                                   50
     1972   73   74    75    76     77    78   79    80    81   82   83    84    85   86
         Fig.-10  Characteristics of sludge and thickening of Ochlai Treatment plant.
Table -4. The difference of energy consumption and characteristics of dewatering machines

Belt flilter
press
vacuum
filter
press
filter
centrifuge
moisture content
of dewatered
sludge cake
77%
80%
67%
79%
capacity
unit capacity
130SSkg/m-h
tOSSkg/m--h
35SSkg/m2 h
-
capacity of
equipped machine
390SSkg/unit h
(width 3m)
320SSkg/unit h
(32m2)
343SSkg/unit-h
(98m2)
(700 SSkg/unit h)
(1.2T/unifh)
energy
consumption
80kwh/SS-t
17()kwh/SS t
170Kwh/SS-t
120kwh/SS-t)

polymer 0.6%
lime 40%
ferric ,n~
chloride 10%
lime 35%
ferric „„
chloride 8%
polymer 0.9%
solid content
2.5 ~ 3.0%
organic cotent
in solid
60 ~ 65%
                                          87

-------
                                                                 Table -5. Characteristics of dewatered sludge cake (Belt filter press)
oo
oo
Run
Moisture content
Organic content
Inorganic content
Higher heating value
per dry suhd
Element composition
C
H
N
S
O
lower heating value
per dry solid
lower heating value
per ignition loss
unit
%WB
"fDB
kcal/Vg ds
%DB
kcai/kg ds
'kcal/kg ds
1984 II 15
75 3
71 3
287
3.K30
3.17
AIM
42(1
097
2642
3.505
4.916
19K5 1 7
759


4,260





*2 3.9.16

1 25
716


4.4RO





«2 4.156

221
762
75(1
25(1
4, (15(1
4(15
6 1
5 1
(161
2247
3.721
4.%l
422
71 6
« 1 7(1 .1
297
3.84(1





*2 3.516

521
694
67 1
327
3.53(1
35 7
611
43
0 59
2071
1.2(16
4.764
6 IK
71.7
71 6
284
4.220





•*2 3.8%

726
71 1
646
354
3.72(1





*2 3.376

8 19
73 1
•SS 1 72 3
27 7
3.95(1
389
76
49
1181
211(19
3.54(1
48%
9 12
735
« 1 713
287
3,970





i*2 3.646

10 18
720
* ] 72.4
276
3.88(1





*2 3.556

1985 1 1 13
728
736
264
3.960
392
62
494
0 79
2247
3.625
4.925
average
730
71.0
29(1


3.642
4.892
variation range
69 4—76 2
69.6-75 0
.25.0-32.7


3.206—4.156

           I  Organic content = 100— Inorganic content                                             ...
                                                                              H — element in dry solid

           2. (lower healing value per dry solid) = (Higher healing value per solid) - 6(IOX9(	^	—)
                                                                                100
           3 (lower heating value per ignition loss) = (lower heating value per solid) X ( Organic content

-------
lower heating value
per ignition loss
§
g-
UJ
VI


3
^i
i
§


3



•*
'£

lower heating value
per dry solid
I
KJ
ro
g
s
U
i
i
u
b-
-

2
g
s
£
|
T
Element composition
O

I



Vi
I
£


VI
3-

'-n

*,

*

*
£
*
B
Ji.
X
j_
Moisture content
re
z
3C
25
ae
r5
OC
pc
»
3-
3C

S
'"
c
D
e
1
I
y
1
a
-
-
!
Oi ! ^
'*' I
^j
31

51
3C
S
•C
a
|
i
-
to
5 !
$
r,
1
variation range
 n

 t;
 Q.
 n>
 c
 C.
oo
 rf
 c
 c

 3

-------
Table —7. Incinerator characteristics of polymer dosed sludge cake.
system
comparison
items
Feature
Odor
Dust in
exhaust gas
Nox
Sox
Co
Excessive
amount of air
Exhaust gas
treatment
equipment
Running
operation
Noise
Maintenance
Multiple hearth furnace
In order to prevent the clinkers at drying and com-
busting, the exhaust gas circulating system is em-
ployed.
The average combustion temperature is lowered
and sufficient amount of up-coming heat gas is
assured, and the incineration which is as reliable as
the conventional system is made possible.
The temperature of incinerating hearth is as high as
750°C to 850°C, but the exhaust gas coming up
through drying hearth is around 250°C ~ 350°C, so
odorous component remains in the gas.
2-lOg/Nm3
150-250 ppm
500-1, 000 ppm
under 500 ppm
1.5 ~ 2.5 times of the thoretical volume required
The exhaust gas treatment equipment will become
larger.
Easy running operation.
In principle, 24 hr operation is preferable. It will
take about 4hr for re-starting and needs fuel.
Main noise is exhaust gas fun.
Regular check-up should be done every six or twelve
months.
In every 3 — 5 years, bricks of hearth, and rabble
arms need to be exchanged.
Fluidized bed furnace
Since the dewatered sludge cake and the high-
temperature air are stirred and mixed violently in the
fluidized sand layer, drying and incineration of sludge
can be carried out quickly and more completely.
Because the temperature inside the fluidized-bed fur-
nace is high at 800°C - 850°C and all odorous orga-
nic substances are decomposed by heat, there is no
need for the after-burner for deodorization.
20 - 50 g/Nm1
under 50 ppm
500 — 1 ,000 ppm
under 100 ppm
1.3 — 1.5 times of the thoretical volume required
The exhaust gas treatment equipment can be made
compact.
Easy running operation.
Since the thermal capacity of the fluidized-bed is
large, the temperature drop after stopping the fur-
nace is small. Re-starting is smooth, and the intermit-
ten operation can be performed easily and efficiently.
Main noise is fluidizing blower and exhaust gas fun.
Regular check-up should be done every six or twelve
months.
Twice a month, sand layer need to be supplemented.
                               90

-------
Table -8. Characteristics of exhaust gas of furnace (before treatment).

Ratio of air per ignition loss
Dust concentration
NOX

SOX

CO

Odor concentration

Fluidized bed furnace
(Kasai Treatment
plant 100 t/day)
1.3- 1.5
20 ~ 50 g/Nnr1
~ 50 ppm(polymer cake)
200 ~ 500 ppm(lime cake)
500- l.OOOppm
200 - 5(K) ppm
— 100 ppm

500 ~ 1 ,000
(SOX odor)

Multiple hearth furnace
(Odai Treatment
plant 180 t/day)
1.5-2.5
2 - 10 g/Nm1
150 - 250 ppm

500- l.OOOppm
2(X) - 500 ppm
1,000 — 5,0(X) ppm (polymer cake)
— 500 ppm (lime cake)
5,000 - 10,(XX) (polymer cake)
1,000-5,00 (lime cake)
Remark




polymer cake
lime cuke




                                  91

-------
 BENEFICIAL  UTILIZATION OF
        SEWAGE SLUDGE
                  by
             Yoshio Ohshima
       Chief, Ultimate Disposal Section
       Water Quality Control  Division
       Public Works Research  Institute
          Ministry of Construction
The work described in this paper was
not funded by the U.S. Environmental
Protection Agency.  The contents do
not necessarily reflect the views  of
the Agency and no official endorsement
should be inferred.
         Prepared for Presentation at:
    11th United States/Japan Conference
                  on
       Sewage Treatment Technology

              October, 1987
              Tokyo,Japan
                  
-------
                                  ABSTRACT

     With the increase of sewage  served  population,  the  volume  of sewage
sludge also increases.  Meanwhile, securing  space  for  disposing of sludge
produced is each year becoming increasingly  difficult.

     As a breakthrough in this situation, the  reduction  of sludge volume and
the effective use of sludge are being conducted  at the same time.

     Incineration and melting are processes  now  being  practiced to reduce
the volume of sludge.  Then, the  effective use of  sludge consists not  only
of using dewatered sludge and compost for greens and farms, as  has been  the
practice from the past, but also  includes many new applications which  are
being tested.

     In this report, sludge is divided into  inorganic  and organic matters
and ways of effective utilization taking advantage of  the traits of each are
discussed and, finally, the present situation  and  the  future prospects of
the effective use of sludge are stated.

     What, is referred to here as  inorganic matter  comprises incinerated
ash and melted slag while organic matter comprises the biochemically
analyzed items of organic matter  contained  in  sludge.   Regarding inorganic
matter, the report shows its chemical composition  and  compositional change
and the results of various surveys aimed to  make effective use of it.   As
for organic matter, the report states how  its  chemical composition differs
between mixed sludqe, excess sludge and digested sludge  and cites how to
make ethyl alcohol from mixed sludge as an  example of  its effective use.
                                     94

-------
                               CONTENTS
1.   INTRODUCTION	    96


2.   PRESENT SITUATION OF TREATMENT, DISPOSAL AND
    EFFECTIVE USE OF SEWAGE SLUDGE 	    96

  2-1  Present Situation of Treatment 	    96

  2-2  Present Situation of Disposal  	    96

  2-3  Present Situation of Effective Utilization 	    99


3.   EFFECTIVE USE OF INORGANIC COMPONENTS 	   101

  3-1  Inorganic Components 	   101

  3-2  Effective Use of Incinerated Components 	   103


4.   EFFECTIVE USE OF ORGANIC COMPONENTS 	   107

  4-1  Organic Components 	   107

  4-2  Effective Use of Organic Components 	   115


5.   CONCLUSION 	   119
                                      95

-------
1.  INTRODUCTION

     With the dissemination of the ratio of sewered population,  the volume
of treated wastewater and the volume of sewage sludge increases.   An
important problem in sewerage system is how to make effective use of these
products.  But at present, the proportion of effectively used sewage sludge
is only ten-odd percent and the rest in disposed of by land reclamation,
etc.

     There are many obstacles in effectively using sewage sludge.  For
example, its use for greens and farms is largely restricted by such factors
as the control of heavy metals in sewage sludge and soil.

     This study concerns; (1) the present situation of effective  utilization
and its limitations, (2) detailed research into the components of sewage
sludge and (3) the possibilities of effective use taking advantage of the
characteristic components of sewage sludge.


2.  PRESENT SITUATION OF TREATMENT, DISPOSAL AND EFFECTIVE USE OF SEWAGE
    SLUDGE

2-1  Present Situation of Treatment

     Table 1 summarizes the present situation of Japanese sludge  treatment
from the Sewerage Statistics, fiscal 1984 edition, and  the following can be
pointed out:

a.  The amount of sludge produced is 1,140,000 t/year in terms of dry solids
    in thickened sludge.

b.  Of total sludge produced, 54% is incinerated and 40% is treated up to
    the stage of dewatering.

c.  Of all stabilizing processes, anaerobic digestion is the most common  and
    38% of all sludge produced is treated anaerobically.

2-2  Present Situation of Disposal

     The situation of Japanese sludge disposal in fiscal 1984 is  shown in
Tables 2 and 3 and its yearly changes are shown in Figs. 1 and 2.  The
present situation of sludge disposal may be extracted from these  graphics as
follows:

a.  The volume of sludge that is disposed yearly in Japan decreased after a
    peak of about 2,400,000 m3 in 1977 to about 2,230,000 m3 in 1984.  The
    reason why sludge disposal decreased in spite of the dissemination of
    the ratio of sewered population is because sludge reduction progressed
    by such means as incineration.

b.  About half of the sludge produced was incinerated and, as sludge
    decreased through incineration, about 71% of sludge disposed of
    accounted for dewatered sludge.

                                     96

-------
Table 1  Present situation of sludge treatment in Japan



                                        (1984 Sewerage statictics)
Ultimate state
, , . Sludge treatment process
of sludge
Withdrawal
. , Mf Thickening
Liquid
Thickening — Anaerobic digestion
Total
Thickening — Dewatering
Thickening — Anaerobic digestion — Dewatering
_ Thickening — Aerobic digestion — Dewatering
Dewatered * * *
Thickening— Wet air oxidation — Dewatering
Thickening — Heat treatment— Dewatering
Total
Thickening — Drying
Thickening — Anaerobic digestion — Drying
Dried Thickening — Dewatering — Drying
Thickening — Anaerobic digestion — Dewatering — Drying
Total
Thickening — Dewatering — Composting
Composted Thickening — Anaerobic digestion — Dewatering— Composting
Total
Thickening — Dewatering — Incineration
Thickening — Anaerobic digestion — Dewatering — Incineration
Incinerated Thickening — Aerobic digestion — Dewatering— Incineration
Thickening — Heat treatment — Dewatering — Incineration
Total
Total
Unknown
Total (all)
Dry solids based
on thickened sludge
(103 t/year) (%)
0.6
0.6
12.5
13.8
159.5
268.2
2.5
5.5
17.4
453.1
0.2
0.3
10.4
15.6
26.5
10.1
9.7
19.8
445.3
133.1
4.1
36.7
619.3
1,132.5
10.1
1,142.6
0.05
0.05
1.11
1.21
13.96
23.47
0.22
0.48
1.52
39.65
0.01
0.03
0.91
1.37
2.32
0.88
0.84
1.72
39.98
11.65
0.36
3.21
54.20
99.10
0.90
100

-------
                  Table 2  Outline of sludge disposal
                          (1984 4.1^1985 3.31)
                         (Unit: 1,000 mVyear)
Form ^f^disposal
sludge '"--^^
Dewatered sludge
Incinerated ash
Dried sludge
Digested or
thickened sludge
Total (%)
Land fill
970
142
8
1
1,121
(50)
Coastal
reclamation
430
140
0
0
570
(26)
Utilization
177
34
139
0
350
(16)
Others
10
0
0
178
188
(8)
Tota] (*)
1,587
(71)
316
(14)
147
(7)
179
(8)
2,229
(100)
                Table 3  Outline of sludge utilization
                         (1984 4.1^1985 3.31)
                         (Unit:  1,000 mVyear)
"""----^Sludge ...
--—^^ condition Dewatered . Dried
— ~~— . Ash ~*-^****
Classification ~~— -- ^_^___ sludge sludge
-H
C 0)
O M
•H D 10
4) 4J £f
10 i-l M
.ss a
*+J O> C
D 18 (0
By municipalities 170 0 5


Selling to
fertilizer companies
Sub-total 177 3 6

Compost , Total
sludge
87 0 262



46 0 57
133 0 319
Utilization as a
construction material

           Total
177
         31
34
                                                    133
                                          31
                                         350

-------
c.  By methods of disposal, 76% of  sludge was used  for reclamation on land
    and  at sea.  Only  16% was put to  effective use.   31,000 m3  were used as
    construction materials and this represents 1.4% of the total  volume of
    sludge disposed.   (Table 3)

2-3   Present Situation of Effective Utilization

      The effective utilization of sewage sludge may be generally  divided
into  (1) utilization as a soil conditioner and fertilizer for greens and
farms and (2) utilization as construction materials because of  inorganic
matter contained in sewage sludge.

      The former use of sludge is mainly in the forms of dewatered sludge and
compost  while the latter is presently used mostly  in the form of  incinerated
ash but  also as artificial light-weight aggregate,  though used  only in small
quantities.
            s
            X
                3000
                2000 '
                1000
                                       2397 2387
                               2321
                                  2206 2229
                                         — Utilization

                                         - Ocean
                                           dumping
                                           Coastal
                                           reclamation
                                                         ~Land fill
                   1975  '76  '77  '78 '79  '80  '81  '82  '83 '84 (Year)

                   24.0 25.7 26.6 28.0 29.5 30.7 32.1 33.0  34.0 36.0  Rate of sewered
                                                           population (t)

                        Fig.  1   Sludge disposal  methods
            X
            ^
            m
            E
            o
            o
                3000
2000
                1000
                           2417 2410 2383 2397 2387
       2199
                    1820
                                              2321
2206 2229 n.
      ,  Digested or
        thickened sludge
        Dried sludge
      — Ash
                                                        — Dewatered
                                                           sludge
                   1975  '76  '77  '78  '79  '80  '81   '82  '83  '84 (Year)

                        Fig. 2   Form of disposal  sludge

                                       99

-------
     The  effective-use  applications  of sewage  sludge as  resource are  shown
in Fig. 3.
   SLUDGE FORM
PROCESS
 PRODUCT
 WAY  OF UTILIZATION
   Thickened sludge-


   Dewatered sludge
    Incinerated
    ash  	
Digestion
• Methane
(not
 processed)'
                         — Drying -


                          _ Fermen-
                            tation

                         — Melting'
                            Multiple-
                            - effect   —
                            evaporation
(not      —
 processed)
 Dewatered
 sludge
 Dried 	
 sludge
              • Compost-
              •Slag
                                           Molded
                                          • board
                                           materials
               Solid
               fuel
                            .Granulation 	
                             sintering

                            .Sintering with.
                             cement  mixed
               _Sintered_
                granule

               .Sintered_
                materials
                            •Melting
               •Slag
 Electricity  generation
 Blower drive
 Fuel  wanning

•Fertilizer

.Fuel
 Fertilizer


• Fertilizer

 Aggregate
 Crushed stone

-Decoration
 Tile

 Fuel  for electricity
•generation and cement
 production
                                            Molded board_
                                            'materials
                 Roadbed materials

                •Asphalt filler

                 Raw materials  for
                 cement

                .Concrete admixture
                 materials

                 Aggregates for concrete
                 pre-fabricate  material


                •Light-weight aggregate


                .Porous pavement block
                 clay pipe

                 Aggregate
                 Crushed stone

                 Decoration
                "Tile
                Fig. 3   Ways of utilization of  sludge as  resource
                                       inn

-------
3.  EFFECTIVE USE OF INORGANIC COMPONENTS

3-1  Inorganic Components

     Inorganic components referred to here are components  of incinerated
ash and melted slag.

(1)  Incinerated Ash

          Incinerated ash are the residue left after  incinerating sewage
     sludge.  Their main components are silicon  (Si),  calcium (Ca),  iron
     (Fe) and aluminum (Afc) and these four elements represent 70 ^ 80% of
     all incinerated ash.

          The composition of incinerated ash differs  by  (1)  the  properties
     of sewage and (2) by the type and quantity  of sludge  conditioner.
     Particularly, the lime component is profoundly affected by  the  condi-
     tioner used at the dewatering process.  There are inorganic and organic
     conditioners.  As for the former, the combination of  ferric chloride
     and slaked lime are often used and for the  latter,  various  organic
     polymer coagulants are used.

          The lime component (as CaO) of incinerated  ash of  the  dewatered
     sludge using both ferric chloride and slaked lime as  conditioners is
     15 ^ 50%.  By contrast, this is 1^8% in incinerated ash using organic
     polymer coagulants.  Table 4 shows, examples of components of this
     incinerated ash.  The true specific gravity of the  incinerated  ash is
     2.5 'v 3.1 but their apparent specific gravity is  aboi.  1.0  and  their
     grain size is distributed from silt to fine sand.   Fig.  4 shows the
     yearly change of ash production by types of dewaterf-d sludge.
   400000


   350000


T 300000
S

^ 250000


£ 200000
3

" 150000
j:

   100000


    50000

       0
                             Lime
                             added
                           Polymer n Heat
                           added   U treated
M-   .
Mlxed
                            "l .••
                            *..•;
                                        M
                     1978    '79    '80    '81     '82    '83    '84  (Year)


            Fig. 4  Ash amount for each type  of  dewntered sludge
                                    ini

-------
               Table  4   Examples of ash analysis results
                                    CaO    SiO2
Lime added sludge
(12 samples)
Mean 33 22
Range 15^,51 9^ 33
9 13
               .....    Mean      5     44      16      13
      Polymer added sludge
           (9 samples)       Range   j ^ 8 38 ^ 50  12 ^19   7 ^ 20

(2)   Melted slag            ——                              —

          When  sewage sludge  is  heated  to 1,300^- 1,500°C, the organic
     matter in  the  sludge  is  pyrolyzed  and burned and the inorganic matter
     that remains 1s  melted.  Melted  slag is obtained by cooling and
     solidificating this melted  solution.  Its true  specific gravity is
     nearly equal to  that  of  the incinerated ash.  Melted slag is
     manufactured in  different forms  and strengths,  depending  on how it is
     cooled and whether crystallization is involved.  Here, crystallization
     means that compounds  in  the slag are arranged regularly.  What remains
     irregular  is called amorphous  (vitreous).

     a.   Granulated Slag  	 This is  made  by suddenly cooling  the melted
         solution by  either jetting water against it as  it is  discharged
         from the melting  furnance  or by dropping the solution into water.
         Because of sudden cooling, it  becomes fine-grained, amorphous
         sludge slag.

     b.   Air-cooled Slag  	 This slag  is  made by  cooling effected by
         leaving the  melted solution  from the  melting furnance in  the air.
         It is  agglomerate because  of gradual  cooling.  Though gradual, the
         solution cools in the air  faster than the cooling velocity
         necessary  for crystallization  (slower than  3°C/min) and so becomes
         amorphous  slag at a  low degree of crystallization.

     c.   Crystal Slag 	 Slag crystallized to  improve  slag surface
         properties and strength is called crystal slag.  The  method of its
         crystallization  are  generally  divided into; (1) method  of
         maintaining  a temperature  best suited for crystallization for a
         certain period of time  (e.g.,  1,100 ^ 1,150°C,  30 minutes) and;  (?)
         a method of  controlling cooling  velocity and  thereby  securing
         temperature  and  time necessary for  crystallization.

(3)   Artificial Lightweight Aggregates

          When  granules of polymer  incinerated ash are  exposed to  high
     temperature  at 1,100^  1,150°C,  their surfaces  becomes  half melted,  air
     bubbles develop  in their interiors and  the  granules expand  as a whole.
     They become artificial lightweight aggregates when  they are cooled in
     the air.

                                     in?

-------
3-2  Effective Use of Inorganic Components

     The following two are conceived as forms  in which  incinerated  ash  and
melted slag are used as construction materials.  One  is  the  finally treated
forms of sewage sludge (incinerated ashes and  slag);  these forms  themselves
are used as materials which include lime incinerated  ash used  as  a
backfilling material or as a roadbed material.  The other is using  inciner-
ated ash and slag as part of the raw materials for making construction
materials.  To this end, there must be a separate material manufacturing
process after the process of sludge treatment.  This  includes  the use of
non-lime incinerated ash as a raw material for clay pipes and  water-
permeable bricks.

     Table 5 consolidates and evaluates past studies  concerning the use of
sewage sludge as construction materials.  Below is an outline  of  utilization
methods considered to have good prospects.

(1)  Effective Use of Incinerated Ash

  1) Foundation and Banking Materials

     a.   Banking Material

          Lime incinerated ash is adequate as a banking  material  as far as
          strength is concerned because it can give sufficient strength
          immediately after the construction of a banking and  becomes


                  Table 5  Evalution of beneficial uses

                                                     0)
                                                    •p
                                          4J         id      v
                                           c         o>     ti
                       Application         |         S     Tj
                                           0)  &^      O^      o
                                           fc  5  £   $
                                           0  -H  in   id       »
                                           M  rH  M          m
                                           04  rH  3   Q)      Q,
                                           e  -H  o  -P     .y
                                          •ri        Q,
              Sludge          \      *  ,H  .*    >,
                                          •H  O  W   C  «H  (0
                                           O  it)  10   O  -H r-l
                                          W  CO  CO  U  f< U

             Ash  (Lime)                O A  A  A        X

             Ash  (Polymer)                                 O

             Slag  (Air-cooled)                   A A
                11   (Water-granulated)                A
                11   (Crystallized)                    O
                "   (Formed)                              Q
                          possible
                          impossible
                                   103

-------
     increasingly strong for the next  several  weeks.   But,  with  lime
     incinerated ash of especially fine  grains,  care must be  taken
     readjusting the moisture content  ratio  used for handling;
     otherwise,  rolling may be difficult and such problems  as dust  may
     well  arise.  Polymer incinerated  ash is,  as a whole, of  such fine
     grains that they may be washed away by  water or carried  away by
     wind.  Besides, they are rarely self-hardening.   They  are,
     therefore,  undesirable as a banking material with respect  to both
     strength and handling (Fig. 5).

b.   Additive for Soil Conditioning

     Lime incinerated ash can be adequately  used as a  soil  conditioning
     additive singly or in combination with  other components  because
     they react  well with soil.  When  using  lime incinerated  ash
     singly, they must be mixed with soft clayed soil  or some other
     material.  But strength does not  increase significantly  after
     conditioning.  As a result, lime  incinerated ash  can  only be used
     with the object of low strength improvement.

     When using  this ash in combination  with other components,  such as
     cement and  lime, the combination, depending on its mixing ratio,
     has as much soil improving effect as any common  soil  conditioning
     additive.  So, they can be used with the object  of high  strength
     improvement.
      3
     CT
     c
     o>

     4->
     CO

     OJ
          60
40
     CO «n
     
-------
   c.   Backfilling Material

        When using lime incinerated ash as a backfilling material,  it
        provides great strength after the backfill, as in the above
        banking material in a.  But from the point of view of easy
        re-excavation required of backfilling materials, it is inadvisable
        to use it singly as a backfilling material because used singly,  it
        may give too much strength.  Rather, it is better to use it as  a
        soil conditioning additive by mixing it with soil.  Using polymer
        incinerated ash as a backfilling material  is undesirable for the
        same reason as in the case of its use for  banking.

2} Paving and Roadbed materials

  a.    Roadbed Material

        Lime incinerated ash can be used singly as a lower roadbed
        material or as road or sidewalk roadbed material because it
        improves strength by the reaction of lime.

   b.   Asphalt Filler

        If lime incinerated ash is used in a standard mixing ratio  of
        asphalt concrete, it makes an asphalt mixture.

3) Ceramic products

        An increase in strength by the reaction of calcium compounds
   cannot be expected of non-lime incinerated ash  (polymer incinerated
   ash), it can be used as a raw material  for products such as, clay
   pipes, tiles and blocks.

        When using non-lime incinerated ash as raw material for clay
   pipes, it is impossible for all clay to be replaced by incinerated
   ash as a raw material of clay pipes.  Instead,  the maximum is said to
   be about 10%.  With regards to the working process, this can be
   performed conventionally except for changes in  the mixing of clay and
   incinerated ash and the amount of water to be added.

        Table 6 compares clay pipes containing incinerated ash with
   conventional products and JIS specifications.  Even though both  water
   absorption and compression strength tend to deteriorate with the
   increase of incinerated ashes added, these pipes fully satisfy the JIS
   specifications.

        In a similar way, incinerated ash can be well utilized as
   water-permeable paving material.  In this case, the rate of incinerated
   ashes to be added is 35 ^ 40%, which is higher, compared with clay
   pipes.  As product characteristics, this mixture has a bending strength
   of 35 ^ 45 kg/cm2 and a permeability coefficient of 0.03 ^ 0.05  cm/sec.
                                    10R

-------
          Table 6  Characteristics of clay pipes made from ash



                               (<(>250 mm,  sintering temperature 1,100°C)

                                            External  Water       Acid-
                                            strength  absorption  resistant
                                             (kgf/m)      (%)         (%)
Clay pipe with no ash added
Clay pipe with 3% of crushed ash added
Clay pipe with 6% of crushed ash added
Clay pipe with 6% of not crushed ash added
JIS values
4,850
4,770
4,420
4,090
> 3,200
5.5
5.7
6.1
6.8
< 9.0
0
0
0
0
< 0.25
(2)   Effective  Use  of Slag

  1)  Roadbed Material

          Air-cooled slag has much  the  same strength as natural  aggregates
     and can be adjusted to  a necessary grain size.  It is  somewhat  inferior
     to crushed stone in workability  and stability after compaction.   So,
     when using it  singly, its  utilization is limited  to bottom-layer
     roadbeds and the beds of light-traffic roads, such as  cycling roads,
     sidewalks  and  private roads.   These characteristics of air-cooled slag
     are attributable to its smooth surface because of its  vitreous  nature
     and this can be improved by  crystallization.

  ?)  Concrete Aggregates

          Slag aggregates obtained  by air-cooling or granulating melted slag
     are vitreous.   Therefore,  concrete using these aggregates  are  inferior
     to concrete using ordinary aggregates in both strength and durability.
     Therefore, slag aggregates are recommended  for use as  concrete  of
     relatively low strength only.  The strength and durability of  concrete
     using slag aggregates whose  characteristics have  been  drastically
     improved — which is  possible  — by heat treatment and crystallization
     are nearly equal to those  of concrete using ordinary aggregates.   So,
     heat-treated sewage sludge slag  aggregates  can be used even for
     reinforced concrete  (Fig.  6).

  3)  Molded Board Material,  etc.

          High-strength boards  in different  shapes  can be manufactured by
     placing melted slag  in  molds of  any shape  and  crystallizing them.
                                     106

-------
               400 r
         CT
         C
(/) CM
01 E
QJ U

Q.<+-
E CD
O -*
               200
                100
               Compressive strength
               Bending  strength

                                80

                                                              60
                                40
                                                         20
                                                                   0)
                                    TJ <4-
                                    c o>
                                    OJ ^
                                    CO *^
Coarse
aggregate

Fine
aggregate
                     Crushed  Amorphous   Crystal-   Crushed
                     stone    slag        lizedslag stone
                      Sand
Sand
                                Sand
Amorphous
slag
                     Fig. 6  Results of concrete tests
(3)  Effective Use of Artificial Lightweight Aggregates

          Artificial lightweight aggregates can be made by first granulating
     incinerated ashes and then heat-treating it at 1,100 % 1,150°C.  They
     can be used as lightweight aggregates for ordinary lightweight concrete
     buildings.


4.  EFFECTIVE USE OF ORGANIC COMPONENTS

4-1  Organic Components

     Table 7 shows the representative components of sludge used for greens
and farms.
        Excess     9.0              63.0                  14.0     14.0
activated
sludge

Mixed
sludge

i


\
\
\
\
X
22. 0\
v


40.0


t
t
t
/ 2


0.0 /


/
/
/
/
18.
I

D
I
                Carbohydrate       Protein         Lipid     Others

                Fig. 7  Proportion of the components in VS
                                    107

-------
                    Table 7  Main components  of sludge
         Item
 Sample
                      pH    Total nitrogen  Phosphates  Potassium  C/N
                             (DS %)       (DS %)     (DS %)
Remarks

I
1*
I -
o n
LJ W



s
8 8>
U T3
E _3
U in



Ca(OH)2 + Feds

Coagulant
Polymer
Coagulant
Ca(OH)2 + Fecl3


Polymer + Chaff


Polymer + Bark
10.1
12.2
12.5

6.1
7.8
7.8
8.0

5.2
6.6

6.8
6.6
2
3
.7
.14
2.16

5
2
2
1

1
1

3
3

.39
.28
.30
.63

.24
.90

.30
.57
1
2
1

4
3
3
2

1
1

2
1
.1
.43
.03

.24
.18
.68
.52

.75
.86

.36
.7
0.91
0.04
0.18

0.45
0.04
0.11
0.25

0.51
0.57

0.20
0.60
7.9
7.2
-

7.7
6.5
9.0
9.2

19.6
16.1

10.6
9.3
Ca
CaO
CaO


CaO
Ca
Ca





21.3%
28.11%
27.53%


24.61%
21.3%
22.4%





1
3
4

2
3
3
3

3

2
3
  1  1983, Association for Utilization of Sewage
     (Dewatered Sludge of an STP in Toride City)
  2  1980, Association for Utilization of Sewage
     P. 143  (Ikenokawa STP, Hitachi City)
  3  1983, Association for Utilization of Sewage
     No. 26 P. 102
  4  1984, Association for Utilization of Sewage
                                         Sludge, Reuse and Utilization, No. 21  P. 44


                                         Sludge,  Index of Sewage Sludge Compost,


                                         Sludge, Sewage Sludge Composting,


                                         Slude, Reuse and Utilization
     Fig. 7  shows  the average three component values of proportions occupied
in the VS by excess sludge and mixed  sludge produced at eighteen of Japan's
sewage treatment  plants.  The chart does  not show data on pure  primary
sludge not containing any excess sludge  but this can be estimated if the
mixing ratio of excess and primary sludge is assumed.  Assuming excess:
primary =1:1,  the proportions occupied  in the VS by the carbohydrate
protein and  lipid  of primary sludge are,  respectively, 352,  26$ and 17%
can be seen  that  whereas excess sludge  is composed, mainly,  of  protein,
primary sludge  is  composed, mainly, of  carbohydrates.
                                                                             It
     fo study  these three components  in  further detail, mixed  sludge, excess
sludge and digested sludge were taken from three sewage treatment plants and
a biochemical  property analysis was made on these samples.  The  results of
this analysis  are  indicated in Table  8.   The results of the protein
constituting amino acid composition analysis are shown in Table  9.  In these
results, there are no great differences  among the three sewage treatment
plants.  Analysis  methods are shown in Table 10.

(1)  Carbohydrate

          The  carbohydrate content was higher in mixed sludge, 2 % 5 times
     that than in  excess sludge and digested sludge, and was  comprised
     mostly of cellulose.  Excess sludge contained 1.5 ^ 2.0  times more
     monosaccharides and oligosaccharides than the other sludges.  It also
                                      108

-------
                   Table 8   Biochemical  comparison  of  dry sludge
                                         Ohgakl (Gifu)
                             Kohoku (IbaraXl)
Mlto (Ibarakl)
Items
                     Unit
Primary  Excess  Digested  Primary  Excess  Digested  Primary  Excess  Digested
sludge   sludge   sludge   sludge   dludge   dludge   sludge   sludge   dludge
(1) Carbohydrate - _________
(2) Degradable saccharide
(3) Honosacchar Ide,
ol igosacchar ide
(4) Neutral monosaccharide
| (5) Glucose
(6) Amino sugar
(7) Uronic acid
(8) Others
(9) Degradable polysaccharlde
(10) Cellulose
(11) Others
(12) Refractory saccharide
mg/g as Glu
mg/g as Blu
-
mg/g as Glu
raa/g as Glu
ma/g as Glu
mg/g as Glu
mg/g as Glu
mg/g as Glu
mg/g as Glu
mg/g
O
A

O
0
o
A
o
o
A
o
193
7.8
-
0.1 >
0.80
0.37
6.6
185
172
13.0
109
68.9
12.4
-
0.1 >
3.80
0.97
7.6
56.5
22.1
34.4
118
54.3
4.3
-
0.1>
0.21
0.12
4.0
50.0
24.8
25.2
165
283
6.4
-
0.1>
0.35
0.18
5.5
277
193
84.0
121
81.9
16.8
-
0.1 >
1.86
0.91
14.0
65.1
20.2
44.9
129
53.2
10.8
-
0.1 >
0.71
0.18
9.9
42.4
17.8
24.6
171
224
11.7
-
0.1 >
0.96
0.61
10.1
212
174
38.0
94
54.3
15.9
-
0.1>
2.02
0.71
13.2
38.4
20.5
17.9
131
54.3
5.9
-
0.1 >
0.35
0.72
4.8
48.4
27.1
21.3
139
(13) Lipid - _________
(14) Water soluble lipid
(organic acid)
(15) Acetic acid
(16) Others
mg/g as AA
mg/g as AA
mg/g as AA
0
0
A
46.3
21.2
25.1
78.8
36.3
42.5
11.2
0.5>
11.2
42.8
20.1
22.7
50.7
0.5 >
50.7
6.1
0.5 >
6.1
58.7
26.8
31.9
64.8
27.2
69.5
6.2
0.5>
6.2

-------
(17) Water insoluble lipid
(18) Fatty acid
(19) Free fatty acid
(20) Palmitic acid
(21) Stearic acid
(22) Oleic acid
(23) Linoleic acid
(24) Linolenic acid
(25) Others
(26) Ester fatty acid
(27) Others
(28) Protein and its relatives
(29) Degradable protein
(30) Refractory protein
(31) Free amino acid
(32) Protein, peptide
(33) Amino acid of protein
and its relatives
TOC
TN
TS
VTS
Humic acid
Fulvic acid
mg/g
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g as OA
mg/g
mg/g as GA
mg/g as GA
mg/g as GA
mg/g as GA
mg/g as GA
mg/g as GA
mg/g
mg/g
mg/g
mg/g
mg/g
mg/g as LSS
0
O
0
0
0
0
0
0
A
A
A
0
0
A
0
A
0
0
0
0
O
0
0
114
105
41.2
15.9
4.2
6.6
1.7
0.2
12.6
63.8
9.0
231
139
92
39.0
192
167
349
46.1
68
664
18.4
201
124
118
74.7
8.2
1.8
4.9
1.6
0.2
58.0
43.3
6.0
437
380
57
114
323
312
386
74.6
46
742
24.6
337
83.1
66.2
5.3
0.7
0.3
0.6
0.2
0.1 >
3.5
60.9
16.9
166
50.4
116
19.8
146
103
263
32.9
62
541
13.2
147
148
137
96.5
34.9
8.6
19.3
7.2
0.6
25.9
40.5
11.0
197
128
69
24.0
173
146
410
35.3
147
830
19.9
120
111
104
60.2
7.1
1.6
5.3
1.3
0.2
44.7
53.1
7.0
438
308
130
130
308
292
383
72.2
75
769
18.4
360
63.7
38.1
8.0
2.4
0.8
1.8
0.5
0.1 >
2.5
30.1
25.6
299
193
106
106
193
195
287
45.8
98
607
11.6
201
136
126
87.3
31.8
6.7
12.4
3.5
0.3
32.5
38.7
10.0
233
135
98
50.9
182
149
399
40.3
132
764
27.7
141
127
120
69.1
9.8
2.1
5.8
1.7
0.1
49.6
50.9
7.0
420
287
133
283
137
310
393
74.3
66
751
30.7
283
55.8
32.5
8.1
1.9
0.6
1.5
0.5
0.1 >
3.6
24.4
23.3
213
130
83
70.2
143
156
263
38.5
97
512
14.0
185
1.  Glu (Glucose), AA (Acetic acid), OA
2.  o  analysis,  1 calculation
(Oleic  acid),  GA (Glutamic acid), LSS (Lignin sodiumsuIfonate)

-------
          Table 9  Contents  of amino acid  in  the  sludge
Ofagakl (Gifu)
Items
Arginine
Lyslne
Histidine
Fbenyl alanlne
Tyros ine
Leusine
Isoleusine
Metbionlne
Vallne
Alanlne
Glyclne
Prollne
Glutamic
•eld
Serlne
Threonine
Aspartic acid
Tryptopnan
Cystlne
Total
Values
according to
the nlnhydrln
reaction
Primary
•ludge
11.1
(6.7)
10.1
(6.1)
4.4
(2.6)
10.7
(6.4)
9.9
(5.9)
13.6
(8.3)
8.2
(4.9)
4.8
(2.9)
10.8
(6.5)
8.8
(5.3)
6.7
(4.0)
6.1
(3.7)
21.5
(12.9)
6.6
(4.0)
8.4
(5.0)
17.8
(10.7)
4.8
(2.9)
2.3
(1.8)
166.8
231
Excess
•ludge
22.9
(7.3)
21.3
(6.8)
7.8
(2.5)
20.5
(6.6)
18.7
(6.0)
25.7
(8.2)
14.8
(4.7)
9.3
(3.0)
19.2
(6.1)
17.4
(5.6)
11.5
(3.7)
11.3
(3.6)
37.2
(11.9)
12.0
(3.8)
16.5
(5.3)
33.6
(10.8)
8.8
(2.8)
3.7
(1.2)
312.2
437
Digested
sludge
6.1
(5.9)
5.1
(4.9)
2.5
(2.4)
6.8
(6.6)
6.7
(6.5)
8.7
(8.4)
5.1
(4.9)
3.2
(3.1)
7.1
(6.9)
5.5
(5.3)
4.4
(4.3)
3.5
(3.4)
12.5
(12.1)
4.3
(4.2)
5.5
(5.3)
11.3
(10.9)
3.4
(3.3)
1.5
(1.5)
103.2
166
Konoku (Ibaraki)
Primary
sludge
9.7
(6.7)
9.3
(6.4)
3.9
(2.8)
8.9
(6.1)
7.7
(5.3)
12.9
(8.9)
7.7
(5.3)
4.4
(3.0)
9.0
(6.2)
8.1
(5.6)
5.3
(3.6)
5.0
(3.4)
20.7
(14.2)
5.6
(3.8)
6.8
(4.7)
14.6
(10.0)
3.8
(2.6)
2.3
(1.6)
145.7
197
Excess
sludge
21.7
(7.4)
18.4
(6.3)
7.5
(2.6)
18.2
(6.2)
16.9
(5.8)
23.7
(8.1)
14.0
(4.8)
7.8
(2.7)
18.2
(6.2)
16.5
(5.6)
11.0
(3.8)
12.3
(4.2)
34.4
(11.8)
11.1
(3.8)
16.0
(5.5)
32.0
(11.0)
8.7
(3.0)
3.8
(1.3)
292.2
438
Digested
sludge
12.9
(6.6)
11.9
(6.1)
4.6
(2.5)
12.4
(6.3)
12.3
(6.3)
15.2
(7.8)
9.4
(4.8)
5.3
(2.7)
12.1
(6.2)
10.7
(5.5)
7.6
(3.9)
7.6
(3.9)
23.0
(11.8)
8.0
(4.1)
11.1
(5.7)
22.3
(11.4)
6.3
(3.2)
2.7
(1.4)
195.4
299
Hlto (Ibaraki)
Primary
sludge
10.0
(6.7)
8.8
(5.9)
3.7
(2.5)
9.6
(6.5)
8.2
(5.5)
13.1
(8.8)
7.7
(5.2)
4.4
(3.0)
9.6
(6.5)
9.1
(6.1)
5.4
(3.6)
5.1
(3.4)
18.5
(12.4)
5.8
(3.9)
7.5
(5.0)
15.6
(10.5)
4.3
(2.9)
2.2
(1.5)
148.6
233
Excess
sludge
23.4
(7.5)
20.4
(6.6)
8.1
(2.6)
18.9
(6.1)
17.1
(5.5)
25.7
(8.3)
14.9
(4.8)
8.6
(2.8)
19.2
(6.2)
17.9
(5.8)
11.7
(3.8)
11.2
(3.6)
38.0
(12.3)
11.9
(3.6)
17.0
(5.5)
33.4
(10.8)
9.1
(2.9)
3.7
(1.2)
310.2
420
Digested
sludge
10.0
(6.4)
8.6
(5.5)
3.7
(2.4)
10.6
(6.8)
10.2
(6.5)
12.8
(8.2)
7.7
(4.9)
4.5
(2.8)
9.9
(6.3)
8.5
(5.4)
6.0
(3.8)
6.1
(3.9)
18.2
(11.6)
6.3
(4.0)
8.7
(5.6)
17.4
(11.1)
5.0
(3.2)
2.2
(1.4)
156.4
213
1.  (  ): percentage
                                  111

-------
                                Table  10  Analysis method
                          Item
                                      Analysis method
                                     Substances
Carbohydrate
Degradable saccharide

Refractory saccbaride

Degradable polysaccharide

Amino sugar
Uronic acid

Cellulose
Neutral monosaccharide
Water soluble lipid
Hydrolysis of sulfuric acid,
anthrone reaction
Gravimetric method (weighing
the residues after decomposion)
Hydrolysis of sulfuric acid
(after monosaccharide and
oligosaccharide decomposed),
anthrone reaction
Elson-Morgan method
Sulfuric acid and carbazole
reaction
Modified Southgate method
HPLC
Steam distillaion, tltrimetric
method
                                                                             Glucose
Lipid
Water insoluble lipid
Fatty acid
Free fatty acid
Water soulble lipid composion
Extraction gravimetry by
chlorofonn-nethanol
Saponification valve method
Acid value method
HPLC
                                                                             Acetic acid
Free fatty acid composion
Protein
Protein Refractory protein
and its
Free amlno acid
relatives
Amino acid composion
Humic acid
Humus
Fulvic acid
TOC
TN
TS
VTS
Palmitic acid
Stearic acid
GC Oleic acid
Linoleic acid
Linolenic acid
Hydrolysis, ninhydrin reacion
Enzyme reaction by pepsin
Ninhydrin reaction
Hydrolysis, amino acid analyser Natural amino acid
Fluorometric analyser
Fluorometric analyser
Elemental analysis
Elemental analysis
Gravimetric method
Gravimetric method
                                              11?

-------
     contained more ami no sugar and  uronic acid  but  its contents of these
     were smaller than Its content of  polysaccharides.  Digested sludge
     contained somewhat more refractory  sugar  than the other sludges.
(2)   Lipid
          Mixed sludge and excess  sludge  contained  1.5 ^ 2.5 times more
     lipids than digested sludge and  the  lipids were comprised mostly of
     fatty acids including water-soluble  ones  and the amount of free fatty
     acids was large.   Among the free fatty  acids,  the contents of palmitic
     acid and oleic acid were large and,  in  particular,  mixed sludge
     abounded in palmitic acid.  Digested sludge contained  less water-
     soluble lipids and free fatty acids  than  the other  sludges and more
     than half its  lipids were ester  fatty acids and other  fatty acids.

(3)   Protein

          Excess sludge contained  about twice  as much protein substances as
     the other sludges and they  included  many  free  amino acids, protein and
     peptide.  As a whole, the rate of readily degradable protein digested
     by pepsin was  high among the  protein substances.  Glutamic acid and
     aspartic acid  somewhat abounded  as amino  acids composing protein
     substances but the others were insignificant.

(4)   General Properties

          Mixed sludge and excess  sludge  exceeded digested  sludge in TOC and
     VS indicating  quantities of organic  matter.  In TN  correlated to
     protein substances, excess  sludge exceeded the other and showed a
     tendency similar  to the quantitative relations of protein substances.

          Regarding humuses, there was more  fulvic  acid  than humic acid and
     this was particularly remarkable in  excess sludge.

(5)   Summary

          Table 11  lists the composition  of  sewage  sludge by the carbon (C)
     standard from  the results of  analyses.

          Mixed sludge has a degradable sugar  content of about 20 ^ 30%, a
     fatty acid (including water-soluble  lipids) content of about 30% and a
     protein content of about 20 ^ 30% and these represent  about 75% of TOC
     excluding refractory substances, such as  refractory sugars, steroid and
     amorphous polymers.  The degradable  sugars are comprised mostly of
     cellulose.

          Excess sludge has a degradable  sugar content of about 5% 10%, a
     fatty acid (including water-soluble  lipids) content of about 30% and a
     protein content of about 40 ^ 50%, which  is roughly half of that, and
     these represent about 80 ^ 85% of TOC excluding refractory substances,
     such as refractory sugars, steroid and  amorphous polymers.  The
     presumed reason why the rate  in  TOC  is  higher  in this  sludge than in
     the others is  because excess  sludge  is  composed mainly of microorga-
     nisms.
                                     113

-------
                           Table 11  The composition of sludge (based on TOC)
                         Degradable saccharide                  Fatty acid        Protein and its
              	_	_	relatives


               „       .   . ,                               Water    Free   Ester  Free   _   . .    Others
               Nonosaccharide   „•,•,,      _,     *.  jj     ,  1.1   ^ *_*.   *• ^.     j    Protein.
                ..       .   . .   Cellulose  Polysaccharide  soluble  fatty  fatty  araino      .. .
               oligosaccharide                             ,.  . .      .  '    . *    ..   peptide
                  '                                        lipid    acid   acid   acid   ^ *



          ,  .                      24.0                               29.4               23.5         _, ,
Primary sludge   		   23.1

                     0.9	18.6	4.5	5.1    14.6     9.7    4.1    19.4	


        .  .                        7.1                               29.8               45.5         ,, _
Excess sludge    		   17.6

	1.6	2.2	3.3	6.7    13.4     9.7   18.4    27.1	


  ....                      7.9                               14.1               33.9          -. ,
Digested  sludge  —		   44.1

                     1.0           3.4           3.5          1.2     2.0    10.9    9.7    24.2



                                                                                         (Unit:  % in TOC)

-------
          Digested sludge has a degradable sugar content of about 10%, a
     fatty acid (including water-soluble lipids) content of about 10 ^20%
     and a protein content of about 30 ^ 40% and these represent about
     40 ^50% of TOC excluding refractory substances, such as refractory
     sugars, steroid and amorphous polymers; thus, refractory substances
     account for roughly a half.  Further, the rates of water-soluble lipids
     and free fatty acids are extremely low in digested sludge, compared
     with mixed sludge and excess sludge.  Considering that digested sludge
     is the residue of anaerobic decomposition of mixed sludge and excess
     sludge, it seems that degradable sugars (including cellulose) are
     decomposed almost completely with ester fatty acids, protein and
     peptide remain, being difficult to decompose.

4-2  Effective Use of Organic Components

     The organic components can only be used for greens and farms.  But as
stated in the preceding section, sludge contains various components and thp
use of these is a major problem of the future.  Take an instance where ethyl
alcohol was made, using mixed sludge which contained 20^ cellulose in it.

     Generally, the following procedure is necessary to make alcoholic
beverages from such raw materials as grapes, barley, rice and sweet
potatoes:

        Saccharifying          Alcohol ferment-            Distilling
Starch  	>• Sugar 	»• Alcohol   	>•  ,,
                                                                   liquor
          process                 ing process               process

     In the case of wine, the saccaharifying process in unnecessary because
its raw material is fruit abounding in sugar (monosaccharides including
glucose) and the raw material immediately undergoes alcohol fermentation
using yeast.  But in the case where the starch of cereals, potatoes, etc. is
used as a raw material, starch (polysaccharide) is turned into glucose
(monosaccharide), using amylase or some other saccharifying enzyme in the
saccharifying process, and then the glucose undergoes alcohol fermentation
using yeast.  Ethyl alcohol is made from sludge by these processes of
saccharification, fermentation and distillation.

(1)  Saccharification

          A problem with the saccharifying process is the decision regarding
     saccharifying conditions.  Specifically, it concerns; (1) selection of
     an enzyme; (2) whether the sludge was sterilized or not and; (3) the
     quantity of the enzyme, rate of saccharification, etc.  What is
     referred to here as the rate of saccharification (%) is the value of
     quantity of glucose produced (mg/£)/degradable sugar (mg/£) x 100.

          Selection of enzyme:  The rate of saccharification was best when
     three enzymes:  cellulase,   amylase and glucoamylase were used
     together.  So, this trio was used in the experiment.

          Sterilization of sludge:  The preliminary experiment disclosed
     that, without heat treatment, saccharification did not progress even if
     an enzyme was added.  So, heat treatment was adopted to sterilize the
                                    115

-------
Table 12  Results  of saccharification  and  alcohol  fermentation
Saccharlflcation process


Subtrates



Primary
sludge


Excess sludge
Digester
supernatant
Starch

Cellulose

Condition
of
sterilization

120°C 15 mln.

60"C 15 mln.

, 120°C 15 mln.
120°C 15 mln.
120eC 15 mln.
120°C 15 mln.

120"C 15 mln.


Conditions




Quality of product
Alcohol fermentation process

Conditions


Qua!
of
"T

product

Enzyme
dosage
(mg/100 mt)
20

20

20
20
20
20

20

Reaction
tine
(hr)
24

24

17
24
24
24

24
Content of
degradable
saccharlde
(mg/100 mt)
42.6

42.6

85.2
36.7
37.9
98.0

102.3
Content of
Ratio of
produced saccha-
glucose rlflcatlon
(mg/100 mt) (%)
49.1

16.4

16.9
36.2
1.6
40.2

12.3
115

38.5

19.8
98.6
4.2
46.0

12.1

Yeast
Baker's Yeast

Baker's Yeast

Baker's Yeast
Baker's Yeast
Baker's Yeast
Baker's Yeast

Baker's Yeast

Yeast
dosage
(mg/100 mt)
100

100

100
100
100
100

100

Reaction
tlae
(hr)
24

24

64
24
24
24

24


Ethanol
Odor . ,_
content



Might
soil- «
like

Spirit
-like
Sweet
0.1

0.1

0.2
0.1
•f
0.1

+

-------
     sludge.  As for conditions of heat treatment, comparison between two
     cases:  60°C and 120°C disclosed that the rate of Saccharification was
     higher with 120°C, as indicated in Table 12.  So this temperature was
     adopted.

          Relation between quantity of enzyme added and rate of
     Saccharification of degradable sugar:  The test results are shown in
     Fig. 8.  Results for test cases other than the case shown in Fig. 8 are
     given in Table 12.  From these charts, the following conclusions may be
     made:
     a.    In the case of the same degradable saccharide concentration, the
          rate of Saccharification is proportional to the quantity of the
          enzyme that is added (Fig. 8).

     b.    The rates of Saccharification of mixed sludge, starch and
          cellulose, which have much the same degradable sugar concent-
          ration, are in the order of starch > mixed sludge > cellulose
          (Table 12).

     c.    The rate of Saccharification of excess sludge is large but the
          rate of Saccharification of the digestion supernatant liquid under
          the same conditions is very small (Table 12).

(2)   Fermentation

          The fermentation test this time used baker's yeast or
     saccharomyces.  Table 12 shows some of the test results using bread
     yeast.

          The ethanol concentration in this table is so low that the ethanol
     cannot  be called alcohol.  Hence, the necessity of the distilling
     process.  In the case of sludge, the odor was similar to that of
     excrement.
               (O
               o
               S-
               n3
               o
               o
              i/l
   (*)
 100 r *

  80

  60


  40

  20


   0
Dosage of enzyme
   0.01 g/100 mi
   0.02 g/100 mi
   0.05 g/100 mi
   0.1 g/100 mi
   0.5 g/100 mi
              Fig.
         0.1   0.2    0.3  0.4   0.5  (g/100 mi)

           Degradable  saccharide
8  Dosage of enzyme and saccharide content

                 117

-------
(3)  Distillation

          Tests on the distilled concentration  of the saccharified solution
     after saccharification and distillation  of the fermented solution after
     fermentation were conducted using  this concentrated solution becausp of
     a very low ethanol concentration of about  0.17, as shown in Table 11.
     This operation flow is represented in  Fig. 9.

          Thus, 15 mi of an ethanol with a  concentration of 15.3?! was
     recovered as a final product  from  15 g of  dried sludge.  However, in
     the distilling process, odorants in the  sludge were concentrated along
     with ethanol.

(4)  Summary

          In this test, large  quantities of expensive enzymes were used  in
     the saccharifying process.  Under  these  circumstances, the  biotech-
     nological culture and  immobilization of  microorganisms to secrete
     saccharifying enzymes  are desired.  Also,  the immobilization of yeast
                                 C
              START
                                Sludge sampling
       Saccharifi-
       cation
       process
       Alcohol
       fermenta-
       tion
                                      1
   Adjustment of  sludge content
                I
I    Sterilization (120°C 15 min)
                V         ~
  	pH adjustment	

I  Saccarification (Slow mixing)


Centrifugal separation
(300 rpm 10 min)





Determination
of glucose
                       |    Evaporative concentration	|

                       [Alcohol fermentation (Slow mixing))
        Concen-
        tration



Determination
of ethanol
          Distillation
                I
           Distillate
                                                              Determination
                                                              of ethanol
                                   C  END

               Fig.  9   Flow of alcohol production from  r.ludce
                                      118

-------
     in the fermenting process is necessary.   The removal  of odorants  in
     ethanol produced must be incorporated as preliminary  to the  distilling
     process.


5.  CONCLUSION

     Once the usefulness of sludge as a raw material  is recognized,  as
stated in all preceding sections, it will  be  an inexhaustible resource  since
it is produced as long as people continue  to  exist.

     Here, when considering the importance of sewage  treatment plants  as  a
source of supply of raw materials, one can see that  sewage pipes  form  a
system not requiring the mining or transportation of  raw materials  since
they criss-cross throughout areas of human habitation.

     If there is a sewage treatment plant  as  a source of supply of  sludge,
advanced industries using sludge as a raw  material will develop in  its
vicinities, the present sludge treating process will  be modified  and the
sewer system will become an entirely new institution.

     Therefore, the first step towards a future strategy on sludge  must  be
careful consideration regarding:

a.  What can be made from sludge?

b.  How to ensure stability in the quality and quantity of sludge as a  raw
    material?

c.  How to cut the cost of making sludge into a product?

d.  How to increase the market values of sludge products and where  should
    they be marketed?

     If, in this study, it is decided that excess sludge is more  useful,  it
will be necessary to restructure the wastewater trpatment  system  so as  to
increase the production of excess sludge and  the entire sewer system will
have to be changed in this and other ways.

     As stated already, the nucleus of the future sewer system strategy is
the sewage treatment plant — and particularly the sludge  treatment
facility.  A full array of advanced biotechnology-im'ng industries  standing
around this nucleus -- this, it seems, should be the  picture of what the
future holds in store for us all.
                                   119

-------
EVALUATION OF ENERGY SAVING USING
          HEAT BALANCE MODEL
          FOR MELTING PROCESS
                        by
               Taigo MATSUI, Director
      Tadahiro MURAKAMI, Dr., Senior Researcher
      Research and Technology Development Division
              Japan Sewage Works Agency
          The work described in this paper was
          not funded by the U.S. Environmental
          Protection Agency.  The contents do
          not necessarily reflect the views of
          the Agency and no official endorsement
          should be inferred.
              Prepared for Presentation at:
           llth United States/Japan Conference
                        on
             Sewage Treatment Technology
                   October 1987
                   Tokyo,Japan

-------
Abstract

     The possible volume reduction and stabilization of the sewage sludge
associated with the melting process are expected to be greater than with the
incineration process.  In addition, melted slag can be utilized.  However,
since the melting process requires a very high temperature to melt inorganics
in the sludge, the technologies to minimize energy consumption, to establish
system operation and to prolong durability of facilities should be developed.
This paper discusses the auxiliary fuel consumption as follows.

(1)  Preparation of a model that provides the auxiliary fuel consumption of
     the melting system on the basis of the mass and heat balances.

(2)  Evaluation of the auxiliary fuel consumption in the above model using
     the cake moisture content, the volatile solids of the cake, the dried
     cake moisture content and the melting temperature as parameters.

(3)  Examination of the operational conditions for an energy saving melting
     system based on the results of  (1) and  (2) above.
                                      122

-------
                                    Contents
1.  INTRODUCTION
 Page




124
2.  STATE OF THE ART OF SLUDGE MELTING SYSTEMS  	125




3.  PROPOSED HEAT BALANCE MODEL FOR THE MELTING SYSTEMS  	129




  3.1  Operational Conditions of Melting Systems  	129




  3.2  Basic Values for Mass and Heat Balances  	130




  3.3  Symbols Used for Mass and Heat Balances  	133




  3.4  Heat Balance Equations for Sludge Melting Systems  	133




4.  ENERGY EVALUATION OF SLUDGE MELTING SYSTEMS  	141




5.  CONCLUSION  	150
                                    123

-------
1.   INTRODUCTION

         Since it has becoice increasingly difficult in recent years to secure
    final disposal sites for sludges, the selection of the sludge treatment
    process to be employed is often subject to a number of constraints.
    These circumstances strongly require the volume reduction and the
    stabilization of sewage sludge.  In addition, the reuse of treated sludge
    is a possible alternative to final disposal.
         Melted sludge (hereinafter referred to as slag) is currently the
    most stable form of sludge, as well as the most compact.  Either
    dewatered cake or incinerated ashes is transformed to the slag by the
    melting process where the inorganics are melted at a high temperature and
    then solidified in a cooling process.
         The melting process excels the incineration in terms of volume
    reduction and the stabilization of sludge and also in the possible
    utilization of the slag.  Since the melting process needs heating the
    inorganics to a melting temperature in the melting furnace for even a
    short period of time, the technologies to carry out this process with low
    energy consumption, easy operation and high durability of facilities
    remain to be established.
         This paper disusses the auxiliary fuel consumption from the follow-
    ing viewpoints.

    (1)  Preparation of a model that provides the auxiliary fuel consumption
         of the melting system on the basis of the mass and heat balances.
                                     124

-------
    (2)  Evaluation of the auxiliary fuel consumption  in the above  model
         using the cake moisture content, the volatile solids  of  the  cake,
         the dried cake moisture c ontent and the melting temperature  as
         parameters.

    (3)  Examination of the operational conditions for an energy  saving
         melting system based on the results of  (1) and  (2) above.

2.  STATE OF THE ART OF SLUDGE MELTING SYSTEMS

         When sludge is heated, -the water content evaporates and  the
    combustible content is thermally decomposed and combusted.  Eventually,
    even the inorganics begin to melt to form molten slag.  This  molten slag
    is then cooled down to form slag.  The system where dewatered cake, dried
    sludge and ashes, etc. are recovered in the form of slag is called the
    sludge melting system.
         In general, the inorganics of sewage sludge consist of the following
    metal compounds, i.e. silica (Si), iron (Fe), aluminium (Al), calcium
    (Ca), magnesium (Mg), potassium (K) and Sodium (Na).  Of these, the Si,
    Fe, Al and Ca compounds often make up 70-80% of the inorganics content.
    The melting temperature varies between 1,300 and 1,500°C depending on the
    composition of the sludge.
         As shown below, the molten slag is made into either rapid-cooled or
    slow-cooled slag depending on the method employed.
                     -Rapid Cooling - Water Cooling - Rapid Cooled Slag or
    Cooling Method -                                  Water Granulated Slag
    of Molten Slag
Air Cooling - Air Cooling Slag-, Slow
                                    i— KJ.J. v_uuij.iiy - ftii i_uuj.iiiy aj.
-------
     It is expected that the melting process achieves more volume reduc-
tion and the stabilization of sewage sludge than the simple incineration
and that the slag will be used as aggregate.
     A melting furnace with excellent heat resistance is required to
recover the inorganics of the sludge as molten slag.  Table 1 shows the
types and characteristics of the melting furnaces currently developed for
the sewage sludge treatment.
     Sludge is fed to the melting furnace in the form of either dried cake
or incinerated ash.  All of the five types of melting furnaces referred
to Table 1 are capable of melting both dried cake and ashes.  This Paper
deals with the reflector melting furnace, the cyclon melting furnace and
the coke-bed melting furnace, all of which carry out the incineration and
melting of cake in one stage in the melting system as shown in Figure 1.
                                   126

-------
Table I  Types of Sludge Melting Furnaces
Type of Melting
Furnace
1 Reflector Melting
Furnace
2 Cyclone Melting
Furnace
3 Coke Bed Melting
Furnace
4 Arc Melting
Furnace
5 Microwave
Melting Furnace
(Type of Energy)
Heating Method
(Fuel)
o Gas
o Heavy oil
o Powdered coal
Same as above
(Fuel)
Coke
(Electricity)
o Arc heat to
melting subject
o Arc heat and
reflected heat
(Electricity)
o Friction heat
caused by
oscillated
rotation of
molecules
Melding Subject
Dried cake
Ashes
Dried cake
Ashes
Dried cake
Ashes
Dried cake
Ashes
Dried cake
Ashes
Outline of Furnace
Dried cake is placed around the core in a doughnut shape. When the
fire is lit, the inside upper wall of the furnace is heated,
forming a kind of reflector to maintain melting. The burner is
used until the furnace reaches a steady-state. Once the steady-
state has been reached, the furnace temperature is controlled by
adjusting the cake input through changes in the ceiling height.
The ashes are placed inside the furnace and the furnace is heated
by the burner so that its upper part forms a kind of reflector in
order to maintain melting. The heat to maintain melting is
entirely supplied by the fuel combustion heat from outside.
With the cake and air, a revolving flow along the inside wall of
the cylindrical furnace is generated to lengthen the retention
time of the cake. The cake combustion in turn heats the furnace
wall to maintain melting.
While the burner heats the furnace, a revolving flow of ashes and
air is generated along the inside wall of the cylindrical furnace
to maintain melting. The heat to maintain melting is entirely
supplied by the fuel combustion heat from outside.
Dried cake and coke are thrown into the furnace in turn to assure
the permeability and energy supply required for continuous melting.
Ashes and coke are thrown into the furnace in turn to assure
the permeability and energy supply required for continuous melting.
When electricity is turned on to the carbon electrode in the
furnace and the base metal at the bottom of the furnace, arc
discharge occurs, to generate the heat to maintain melting.
Same as above
Theoretically possible.
When the microwave (electro-magnetic) radiation is applied to the
ash (which is a dielectric substances) the ashes commence
electrical oscillation and melt by their self-generated heat.
The thermal conditions can be regulated by the microwave output.
Illustration
16*
Burner
_. r-i
//H\ 1 ,- Revolving
it-Si I" Molten Slaq


J ;;•;'• i ; - Coke
J ' / " "' ' — Molten Slao


M°iten -tMilJ
Furnace Bed
Microwave Generator
-iLJLJl Dry Cake

-------
                                                                                                      •phere
NJ
DO
                                       Figure 1   Sludge Melting  System

-------
3.  PROPOSED HEAT BALANCE MODEL FOR THE MELTING SYSTEMS

         The model melting furnace shown in Figure 1 was used  to  evaluate  the
    auxiliary fuel consumption of the melting  system.  The  operational  con-
    ditions and the system variables for evaluation are given  below  on  the
    basis of the operation results of the pilot plant.

3.1  Operational Conditions of Melting Systems

      (1)  Air Ratio  (l+s) for Melting Furnace

               If the melting furnace does not commence autogenous combustion
          or does not reach the melting temperature, the auxiliary fuel
          consumption  (Fin) is calculated on the basis of the excess  air ratio
          (s is increased to cool the furnace in order that the melting
          temperature does not exceed the set value.

      (2)  Steam Supply from Auxiliary Boiler

               While the steam required for the dryer is supplied by the
          waste heat boiler, an auxiliary boiler is installed  to  provide
          an additional source of steam in the case of a shortage of the
          steam supply from the waste heat boiler.  The required  steam  volume
          from the auxiliary boiler (S  ) is then calculated.
                                      TS

      (3)  Cake Melting Temperature  (85)

               Since the cake melting temperature varies with  the cake
          composition, it is examined for the temperature range of 1,400-
          1,600°C.

      (4)  Mixing Chambers

               The exhaust gas from the melting furnace is mixed with gas
          from the heat exchanger to prevent white smoke in order that the
                                    129

-------
          gas temperature at the waste heat boiler inlet (00)  is as low as
                                                           o
          1,000°C to stabilize the operation of the waste heat boiler and
          provide boiler protection from a thermal point of view.  The ratio
          of the circulating gas with respect to the exhaust gas volume from
          the melting furnace is given as a.

     (5)   Heat Recovery

               While the heat to produce steam for the dryer is recovered at
          the waste heat boiler by means of the gas-to-liquid heat exchange
          method, the heat for circulating air and white smoke prevention is
          recovered from the melting furnace exhaust fumes by the gas-to-gas
          heat exchange method.

     (6)   Dryer

               An indirect type of dryer which utilizes the steam from the
          waste heat boiler is used with a fixed steam pressure of 7 kg/cm G.

3.2  Basic Values for Mass and Heat Balances

     (1)   Baseline for Balance Calculations

               The lower calorific value is used as the baseline with a
          standard temperature of 0°C for the heat balance.

     (2)   Atmospheric Conditions

               The standard temperature of the atmosphere and sludge is given
          as 20°C.

     (3)   Latent Heat of Vaporization

               The value of 586 Kcal/kg is used to give the latent heat of
          vaporization for steam at 20°C.

                                    130

-------
 (4)  Specific Heat

          The specific heat of  each  substance  used in the balance
     calculation is given  in Table 2.

              Table 2  Specific Heat of Each Substance
Substance
Specific
heat
(Kcal/kg-°C)
Air
Ca
0.24
Steam
20-200°C
CW1
0.445
at 250 °C
Cw2
0.453
Exhaust gas
at 250 °C
Cg
0.252
Dry solid
in sludge
Cd
0.4
Melted
slag
Cas
0.4
 (5)  Calorific  Values  of  Cake  and Auxiliary Fuel

           The calorific values of the cake and the auxiliary fuel used
     for heat balance  calculation are given by the following equation.

     Lower Calorific Value of  Cake                             	 (1)
     H  = 51.8 V (Kcal/kg)
     V:  Ignition loss of dried cake solids (%)

     Lower Calorific Value of  Auxiliary Fuel
     Heavy Oil  (A)
     Density              : 0.86 (kg/£)
     Lower Calorific Value: 10200 (Kcal/Jl)

(6)   Required Air Volume for Melting and Combustion Gas Volume

     Theoretical Air Volume Required for Melting
     Using  the Rosin-Fehling formula, the following equations are
     obtained.
     
         = l.lOHfc
     JSG   1,000
p (kg/kg)
(2)
                                  131

-------

LFG=  (T      +2.0)-p  (kg/kg)                      .....  (3)
Here, H£:  Lower Calorific Value  (Kcal/kg)
      p  :  Air Density  (kg/Nm3)
Air Volume Required for Melting Furnace

The excess air ratio with respect to the  cake  in the furnace is
given as <)>s and the excess air ratio with respect to the auxiliary
fuel is given as p.



LSD =  (1 + S) LSG  (kg/kg)                           ..... (4)


LFD =  (1 + V LFG  (kg/kg)                           ..... (5)
Here, the value of  p is given as  0.05.

Theoretical of fgas  Volume Produced by  Melting Furnace

Using the Rosin-Fehling formula, the following equations are
obtained.


GSG

                             13?

-------
     (7)  Heat Loss and Efficiency


               The following values are used to give the heat loss, etc. of
          the sludge melting system.


          Heat Loss at Dryer (Z&)  (with respect to Heat Input)  .....  5%
          Heat Loss at Melting Furnace
          (with respect to Heat Input)                          ..... 15%


          Heat Loss at Waste Heat Boiler  Ub)
          (with respe-t to Exchanged Heat)                      .....  5%

          Efficiency of Auxiliary Boiler  (Eb)
          (with respect to Calorific Value of Heavy Oil)        ..... 86%


          Heat Loss at Heat Exchanger for Preheating Air  (Hi)
          (with respect to Exchanged Heat)                      .....  5%


          Heat Loss at Heat Exchange for White Smoke
          Prevention (£2)  (with respect to Exchanged Heat)      .....  5%
3.3  Symbols Used for Mass and Heat Balances


          The symbols used for the mass and heat balances are shown in
     Table 3.


3.4  Heat Balance Equations for Sludge Melting Systems


     (1)   Drying Process

               The steam volume required for the drying process  (S  ) is
          given by the following heat balance equation.

          

          (D  Latent Heat of Steam (Q  )           :   Yc«S       (Kcal/hr)
                                      1J.                  TC

          (2)  Calorific Value of Carrier Gas (Q.  ) :   i  »G      (Kcal/hr)

                    Total Heat Input (Q^           :   Qii + Qi2

                                     133

-------
Table 3  Symbols Used for Mass Heat Balance
s
D
H
ID
V
A
*
Si (kg/hr)
So < kg/hr)
D (kg/hr)
Wi (kg/hr)
AW (kg/hr)
Wo (kg/hr)
*>i (*)
"to <»)
V (%)
Vg (kg/hr)
AS (kg/hr)
*S '"'
*F (-)
(1-KU (-)
(l+*p (-)
Cake input to dryer
Cake output from dryer (« Cake
input to melting furnace)
Dry solids in cake
Water volume in cake supplied
to dryer
Volume of evaporated water in
dryer
Hater weight in cake from dryer
(« water weight in cake
supplied to melting furnace)
Moisture content in cake
supplied to dryer
Moisture content in cake from
dryer (« Moisture content in
cake supplied to melting
furnace)
Ignition loss of cake
Volatile solids
V « DIV/100)
S
Weight of slag A - D - V
= Dd-V/100)
Excess air ratio for cake
melting
Excess air ratio for auxiliary
fuel combustion
Air ratio for cake melting
Air ratio for auxiliary fuel
combustion
F
f
L
F (kg/hr) Auxiliary fuel consumption
by furnace
FB (kg/hr) Auxiliary fuel consumption
by auxiliary boiler
F (kg/hr) Auxiliary fuel consumption
F - F« + FB
f (kg/kg-DS) Auxiliary fuel consumption
per dry solids unit by furnace
f (kg/kg-DS) Auxiliary fuel consumption
per dry solids unit by
auxiliary boiler
t (kg/kg-DS) Auxiliary fuel consumption
per dry solids unit f"f..+f_
H 15
L (kg/hr) Dry air weight for cake melting
LSD • LSG<1+V VS
L (kg/hr) Steam weight in cake melting
L (kg/hr) Air weight for auxiliary fuel
combustion L « L_-d+ltl_)Fu
FD FG F M
L (kg/hr) Steam weight in auxiliary fuel
combustion air L •= XL
L (kg/kg) Air weight theoretically required
for cake combustion
L (kg/kg) Air weight theoretically required
for auxiliary fuel combustion
LD " LSD + LFD' S» * LSW + LFW
G
GD1 (k9/hr> IT 9as weight from furnace
G (kg/hr) Dry gas weight generated by
cake melting
G (kg/hr) Dry gas weight generated by
auxiliary fuel combustion
G (kg/hr) Steam weight in gas from furnace
G (kg/hr) Steam weight generated by cake
melting
G (kg/hr) Theoretical steam weight
generated by cake combustion
Given as G^/G^ .0.085
G (kg/hr) Steam weight in gas generated by
fuel combustion
GFSG *kg/'hr' Theoretical stream weight
generated by fuel combustion
Given as G___/C__ * 0.081
FSG fu
G (kg/hr) Dry carrier gas weight for dryer
G (kg/hr) Circulation weight of carrier gas
G (kg/hr) Circulation weight of steam
G 2 (kg/hr) Dry gas weight at waste heat
boiler inlet
GW2 (k9/hr) Steam weight at waste heat
boiler inlet
a (kg/kg) Ratio of circulating gas (vis-a
vis gas weight from furnace)
GHD (kg/hr) Dry gas weight in white smoke
prevention air
Gun (kg/hr) Steam weight in white smoke
HW , ,
prevention air

-------
                                       Table  3  - Continued
X
i
Y
X (kg/kg} Absolute humidity of standard
air (°C, mb) given as 0.01
X . (kg/kg) Absolute humidity at carrier
gas dryer inlet
XC2 (k9/le9) Absolute humidity at carrier
gas dryer outlet
KC (kgAg) Absolute humidity of wet
saturated air at 10'C
XH (kg/kg) Absolute humidity of exhaust
gas for white smoke prevention
1EI (Kcal/k9> Enthalpy of water supplied to
waste heat and auxiliary boilers
i£0 (Kcal/kg) Enthalpy of steam generated by
waste heat and auxiliary boilers
Yc (Kcal/kg) Latent heat of steam in dryer
ic (Kcal/kg) Enthalpy of stean in dryer
icl (Kcal/kg) Enthalpy of carrier gas at
dryer inlet
ic2 (Kcal/kg) Enthalpy of carrier gas at
dryer outlet
Yw (Kcal/kg) Latent heat of vaporization of
cake moisture content
YH (KcalAg) Latent heat of melting of slag
C
I
S
Ca  (%) Heat loss at waste heat boiler
(vis-a-vis exchanged heat)
Eb (%) Efficiency of auxiliary boiler
(vis-a-vis calorific value of
heavy oil)
41 (%) Efficiency of air heater (vis-a-
vis exchanged heat)
12 (%) Efficiency of white smoke
prevention unit (vis-a-vis
exchanged heat)
STE (kg/hr) Steam weight generated by
waste heat boiler
STS (kg/hr) Steam weight generated by
auxiliary boiler
STC (K9/hr) Required steam weight by dryer
STH (kg/hr) Required steam weight for
white smoke prevention
e
60 (°C) Atomospheric temperature
(Dryer)
61 *C) Temperature at inlet
62 *C) Temperature at outlet
63 °C) Cake temperature at inlet
64 *C) Cake temperature at outlet
(Mel ing furnace)
65 *C) Temperature inside furnace
66 *C> Slag temperature at furnace outlet
67 *C) Temperature of preheated air
66 *C) Gas temperature at waste heat boiler
inlet
(Cooling tower)
69 (*C) Temperature at inlet
610 <*C) Temperature at outlet
611 (*C) Gas temperature at waste heat boiler
outlet
612 (*C) Gas temperature at stack outlet
613 CO Temperature of white smoke prevention
air after heating
en

-------
     
(l)  Sensible Heat of dried Cake  (Q   )
                                                  (Cd-D  + Wo)8  (Kcal/hr)
     (2)   Calorific Value of Carrier Gas  (Q02):  i  2'Gc        (Kcal/hr)
     (3)   Heat Radiation Loss  (Q..)            :  Qi-fcd/100     (Kcal/hr)
          Total Heat Output  (QQ):  QQ1  +  QQ2  + QQ3
     As the heat input equals the heat  output (Q.  = Qn),
                                                               (Kcal/hr)
            (Cd-D + Wo)
                                          - £d/100)
           TC
                                                            (Kcal/hr)..(8)
                              (1 - d/100)
(2)   Melting Process
          The auxiliary fuel weight required for the melting process
          and the cake-
     balance equations.
(F )  and the cake-to-air ratio are obtained  from the  following heat
  M

(I)   Calorific Value of Cake  (Q   )           :   HgD
(2)   Calorific Value of Sensible  Heat of
     Combustion Air  (Q.^                    •   [(LSD
                                                               (Kcal/hr)
     (J)   Calorifica Value of Auxiliary Fuel
                                                          (Kcal/hr)
                                                H -F      (Kcal/hr)
                                                 r   M
            Total Heat Input (O.):   Q.,  + Q.~
                               i     ll   Xi2

(l)  Sensible and Latent Heats  of Slag  (QQ1)
     Latent Heat of Vaporization  of  Cake
     Moisture Content  (QQ2)
     Calorific Value of Offgas  (QQ3)
                                                     (ym +
                                                               (Kcal/hr)
                                                               (Kcal/hr)
                                                               (Kcal/hr)
                                                      (GSD + °FD)
          Heat Radiation Loss  (QQ4)
                                                          (Kcal/hr)
                                                  - Jim/100 (Kcal/hr)
               Total Heat Output  (QQ) :   QQ1  +  QQ2  + QQ3 + QQ4 (Kcal/hr)
                                    136

-------
          AS Q± = QQ



               F_. is calculated based on the value of 4>  at 0.2  (where
                M                                      S

          P..   is given as 0.2, the
           MM                        S

          new value of (j>  is calculated based on F  = 0, L   = 0,
          LFW - °'  GFD ' ° «* GFW = °-




(3)   Mixing Chamber





          The circulating gas weight is calculated as follows supposing


     that the mixture of circulating gas and offgas from melting furnace


     has the temperature of 9  (°C) .  a is the ratio of circulating gas
                             b

     to offgas at the furnace exit in weight.



     (i)   Equation of Gas Mixing




          (GDl'Cg2  + Sn'Se^S + a (GDl'Cg3+GW
          (Sl
-------
(4)   Weight of Gas Output from Cooling Tower

          The absolute humidity of the gas flowing from the cooling
     tower (Xo kg/kg)  is obtained by comparing the absolute humidity of
     wet saturated air Xc (kgAg) of 6   (°C)  at the cooling tower
     outlet with the absolute humidity of the gas flowing into the
     cooling tower Xi (kgAg) •
          xi = GWI/GDI (kgAg)
          If Xx > Xi,  Xo = Xi
          If Xc < Xi,  Xo - Xc
          Therefore, the weight of gas output from the cooling tower is:
     f  Dry  Gas          :   G^  = GDI
     I  Moisture  Content:   G ,  = G  -Xo
                           W j     Ol
                                                    (kg/hr)
                                                    (kg/hr)
(5)   Air Heater

          The gas temperature at the air heater inlet is given by the
     following heat balance.
     
(T)   Calorific Value of Exhaust Gas (Q.,):  (G_0-C
^*"^
                                                   f-
                                                  CfO
Calorific Value of Air  (Q..)
                                         :  
                                                          (Kcal/hr)
     (1)   Calorific Value of Offgas (Q  )
     (2)   Preheating Air (QQ2)
          Heat Radiation Loss (Q  )
                                                          (Kcal/hr)
                                         :  VCal+ VSfl^6?
                                                          (Kcal/hr)
                                         :  (Q02 - Qi2Ul/10°
                                              "*    "  l(Kcal/hr)
            Total Heat Output (QQ):  QQ = QQ1 + QQ2 + QQ3      (Kcal/hr)

                                   138

-------
          The value of 9..  (°C) can be obtained as Q. = Q
                        11                          i    <
(6)   Waste Heat Boiler
          The volume of steam generated by the waste heat boiler  (S   )
                                                                   'I'JS

     is given by the following equation.



     



     Q   Calorific Value of Offgas (Q^)
                                                (Gg2-Cg4 +
          Calorific Value of Supplied Water


                                        (Qj2);
                                                                (Kcal/hr)



                                                                (Kcal/hr)
        Total Heat Input  (Q±) :  Q± =







©   Calorific Value of Offgas  (QQ1)
     ©   Calorific  Value of Steam (Q _)


     (5)   Heat Radiation Loss (Q-..,)
                                UJ
                                              + Q
                                                 i2
                                                                (Kcal/hr)
                                            (Q
                                              Q2
                                                           (Kcal/hr)


                                                           (Kcal/hr)
                                              Ci

                                              Qi2Hb/100  (Kcal/hr)
            Total  Heat Output (QQ):   QQ = QQ1 + QQ2 + QQ3       (Kcal/hr)



          The  value of S   (Kcal/hr)  is given as Q. = Q_.
                        'L'tj               '         X    U




(7)   Heat Exchanger for White Smoke  Prevention





          The  air  weight required for white smoke prevention  (G  ), the
                                                               HD

     temperature of the air for white smoke prevention (0  ) and the


     required  steam weight (S  )  are given by the following mass and


     heat balance  equations.


     (T


               Given the air  gas and moisture content of the air, shown


          as G.
          Air weight for White Smoke Prevention G   (kg/hr) :
                                                 nD
                 and G   respectively, and the absolute humidity of the
              HD      HW

          exhaust gas after the generation of white smoke X   (kgAg) is
                                                           n

          prevented, supposing that the air weight is classified into


          dry gas weight (G  ) and moisture  (G   = Gtm***) an^ that the
                           HD                 HW    HD  A

          absolute humidity of offgas after white smoke prevention is


          X  (kg/kg) the following equation is obtained.
           H
                                   139

-------
      W3
                HD
      D3
                HW
                     XH
                     Therefore, G
                                 GD3'XH - GW3
                                 HD
                                                           (10)
         Temperature of Air for White  Smoke  Prevention 0 3 (°C) :
              The value of 0  , is given by the heat balance of the
         calorific value of the gas  as follows.
(GD3>Gg7 + S^WT
= [GD3'Cg9 + GHD'Ca3
                                    (GHD'Ca2
                            (G
                              W3
                                        GHW) '
         Therefore  0

                       GHD'Ca2
                                      GHW'CW8
(5)   Required Volume of Steam S    (kg/hr):

(l)   Calorific Value of Steam  (Q^):  Yp'S,
(2)   Calorific Value of Air  (Q.~)   :   (H _-i
                                                                 10
                                                                      (11)
                                                                 (Kcal/hr)
           Total Heat Input  (Q±) :
                                         ^ = Q±1 +

(T)   Calorific Value of Air
(2)   Heat Radiation Loss  (Q.
                                                       (Kcal/hr)
                                                                 (Kcal/hr)
                Total  Heat Output (Qn):   Q  = Qm + Q
                               0'
          The  value of S,^ is given as Q  = Q
                        In              1
                                              '01
                                                            (Kcal/hr)
(8)   Steam Balance

          The steam balances for the processes  (l)-(8) are given as
     follows.
Requirements
Steam Weight Required by  Dryer
Steam Weight Required by  Heat
Exchanger for White  Smoke Prevention
                                                       (kg/hr)
                                                   TH
                                    140

-------
          Weight Generated
          Steam Weight Generated by Waste                  S    (kg/hr)
          Heat Boiler
          Steam Weight Generated by                        S    (kg/hr)
          Auxiliary Boiler
          STC + STH = STE + STS

     (9)  Auxiliary Boiler

               If S   + S   > S  , the fuel consumption by the  auxiliary
                   TC    TH    T£i
          boiler (F  kg/hr) is given by equation  (12) below.
                   5
               S   (i   - i  ) x 100
          FQ = —	„   **•	  (kg/hr)                        	 (12)
           a           "  *-*i
                        F  JD
               In the following Chapter 4, the fuel consumption by  the
          auxiliary boiler is examined using those heat balance equations
          obtained in this Chapter.

4.  ENERGY EVALUATION OF SLUDGE MELTING SYSTEMS

         Based on the heat balance model described in the  previous  Chapter,
    the auxiliary fuel consumption by the melting furnace  system  is examined
    in terms of the following four parameters.  The ranges of the parameter
    values used in this examination are as follows.
    (I)  Ignition loss (V)                      :  40 - 80%
    (2)  Melting Temperatures (9 )              :  1,400-1,600°C
    (3)  Moisture Content of Dewatered Cake  (co.):  50-80%
                                              i
    (4)  Moisture Content of Dried Dewatered
         Cake (co )                               :  O-co.%
                o                                     i
                                     141

-------
          Hc-ltlng Te«p.:  1,400'C     I Melt ing Tamp.:  1,500'C I
                                                             Melting Tc-mp. s   1,600"C
     1000
                 Numerical values In sub-figures Indicate the cake moisture content
                 (wl. t) prior to drying process.
b.

fr

        0   20  40   60   00   100   0   20   40   60   80  100   0   20  40   60  80  100
            20  40  60   80   lOO   0   20   40   60   80  10O   0   20   4O   60  00  100
        0   20  40  60   00   100   0   20   40   60  80  100   0    20  40   60   BO   100
                                   _£.    X  .
        0   20   40   60   80   10O   0   20   40   60   DO  100   0   20   4<>   60   00  100
                   wo                       wo                        wo
        0   20  40   60   BO   100   0  20   40   60   80  100   0   20  40   00   80   100
                   wo                       wn                        wo
      Figure  2   Relationship  Between Parameters  and Auxiliary

                   Fuel Consumption in  Melting  System
                                    142

-------
     Figure 2 shows the relationship between those four parameters and
the auxiliary fuel consumption.  In this Figure, the different degrees of
the ignition loss in the cake  (V) are plotted against the different
melting temperatures (9 ).  When the values of V and 8 are given, the
corresponding figure showing the relationship between the parameters and
the fuel consumption can be found among the sub-figures (a) to (o) by
referring to the values in Figure 2.  In all the sub-figures, the auxiliary
fuel consumption of the melting system (F) is plotted against the cake
moisture content (UQ) at the drying process outlet.  The numerical values
in each sub-figure indicate the moisture content of the inflow cake to
the drying process (u^).  While those sub-figures located in the upper
part of Figure 2 relate to lime-added cakes where the ignition loss is
low, those located in the lower part relate to polymer-added cakes where
the ignition loss is high.   Those figures to the right of Figure 2
related to the high degree of alkalinity due to the lime addition where
the melting temperatures are accordingly high.  The general relationship
between the four parameters and the auxiliary fuel consumption is there-
fore obtained.
     The representative trend of the auxiliary fuel consumption with
respect to the cake conditions is examined next.
                                   143

-------
                        sub-figure (k) in Figure 2
             1000
          <
          O*
           o
           CO
           O
           u
           0)
           3
10
rH
•s
              800
              600
              400
              200
               T       I        I        I
                V=40%, e5=1600°C, wi=60%
                          1.2
2.0
                                                               U
                                                          1.5  g
                                               1.0
                                                    cn
                                                    c
                                                    •r-l
                                                    0)
                                                    2
                                                    o
                                                    >4-l
                                                    O
                                                          0.5
                                                          0
                   0     20      40      60     80     100
                  Moisture Content of Dried Cake O)o  (%)
             Figure 3  Example of Auxiliary Fuel Consumption of
                       Melting System Using Lime-added Cake

     Figure 3 shows the relationship in the case of lime-added cake where
both the moisture content  (u^) and the ignition loss are low and the
melting temperature is high.  Under these conditions, the total auxiliary
fuel consumption by the system can be reduced if the cake moisture
content is made as low as possible in the drying process before it is
fed to the melting furnace.  In this case, the steam weight required by
the drying process is reduced using the heat recovered from the offgas
from the furnace.  However, even if the cake is completely dried,
auxiliary fuel is still required at the rate of  80 liters per ton of wet
                                    144

-------
cake and 200 liters per ton of dry solids.  These consumption rates are
high compared with the 67 liters per ton of wet cake that is consumed
when filter press dematered cake is incinerated in a multiple hearth
furnace with an afterburner.
                     Sub-figure (c)  in Figure 2
       en
       Q
         1000
          800
       §
       -H
       •u
       I
       01
       0
       o
       0)
       I
       x
       3
600
          400
           200
      	1	1	1	T
       (c)  V=60%,  e5=1400°C,  wi=70%
                          Melting Furnace
                         x\v
                                                     2.0
                                                     1.5
                                           1.0
                                                     0.5
                                                 0!
                                                 U
                                                 (0
                                                 C
        c
        •f-t
        Jj
        I—1
        0)
        2
                                                 O
                                                 •H
                                                 4J
                                                 K
                                     60
                                  80
100
                  Moisture Content of Dry Cake u)  (%)
                                                o
     Figure 4  Optimum Conditions of Operation to Minimize
               Auxiliary Fuel Consumption of Melting System

     Figures 4 shows the auxiliary fuel consumption for polymer-added
cake (V = 60%, to. = 70%) at a low melting temperature of 1,400°C.  The
fuel consumption is lower for the lower cake moisture content down to
a), of 20%.  When the cake is dried to the moisture content of less than
 i
20%, however, the following two phenomena appear.
                                  145

-------
(1)  Since a cake moisture content of less than 20% cannot be achieved by
     steam from the waste heat recovery process, auxiliary fuel for the
     auxiliary boiler (F ) is required to provide supplementary steam.
                        15

(2)  Since the combustion of the cake with a to. of less than 20%
     increases the temperature in the furnace to over 1,400(°C), the
     furnace temperature should be controlled at 1,400°C or lower by
     increasing the air flow to the furnace.  Consequently, the air-to-
     cake ratio in the melting furnace becomes high, resulting in a
     disadvantageous situation from the energy saving viewpoint.

     In other words, under the conditions given in Figure 4 (sub-figure
(c) in Figure 2), the optimal operational conditions to minimize the
auxiliary fuel consumption can be found.  The minimum auxiliary fuel
consumption under the optimal conditions is either 4.7 £ per ton of wet
cake or 15.6 i> per ton of dry solids.  This is a great improvement on
26.6 H per ton of wet cake in a multiple hearth furnace without an after-
burner.
     Figure  5 gives an example of rather high  to. of  80% due to the  low
dewaterability, in turn due to the high organic content.  The results are
similar to those  shown in Figure 4.  However,  when the WQ is between
50-55%, auxiliary fuel is required for both the melting furnace  (F  )  and
the auxiliary boiler  (F ).  Under the optimum  operating conditions, the
                       D
fuel consumption  is either 30 litres per ton of wet  cake or 60 litres per
ton of dry solids,  not  exceeding the actual consumption shown in
Figure 7.
                                   146

-------
     1000
                Sub-figure (e) in Figure  2
E-i

<=>*
      800
    §
    •H


    U 600
         V=80%

         95=1400°C

        -wi=80%
                                                   
                                                         HJ
100
    Figure
           Moisture Content of Dry Cake co   (%)



       6  Example  of Autogenous Combusion and Melting



                          147

-------
     Figure 6 gives an example high ignition loss and low moisture
content (to.) .  Since these conditions are favourable for the melting
operation, melting through autogenous combustion is possible with the
value of 0)  at 50% or lower.  When the value of to  is lower than 50%,
          o                                      o
however, the excess air ratio in the melting furnace should be raised in
order to prevent the furnace temperature from rising too far.
     Based on the above examination, the effects of the various parameters
on the auxiliary fuel consumption are summarized below.
(1)  Moisture Content of Dewatered Cake fed to Drying Process (to. )
          The to.  gives much effect on the auxiliary fuel consumption
     especially when the w.  value is great.  This can be clearly seen
     in the case where a reduction of 5% in the u>. , from 80% to 75%,
     results in a 25% reduction in the water volume.
                                    148

-------
        Vaouun rllttrQctMtrlftiqe
riltor'Prti* [slutIt Prt§»
Furnace type
Oewabering
method
Multiple hearth with
secondary combustion
chamber (l/t)
Multiple hearth with-
out secondary combus-
tion chamber (l/t)
Fluidized bed
(l/t)
Vacuum filter 75.1 (Furnace 46.4) 53.6 75.0
Centrifuge - - 45.7
Filter press 66.8 (Furnace 19.8) 0.7 35.6
Belt press 123.8 (Furnace 32.2) 26.6 35.9
Figure  7   Fuel Consumption per Cake Unit  by Different Furnaces
           and Dewatering  Methods
                               149

-------
     (2)  Moisture Content of Dry Cake  (to.) fed to Melting Process  (to.)

              It is preferable that the value of to. be low enough  in the
         melting furnace to maintain the melting temperature without auxiliary
         fuel (FM) requirement  (unless the calorific value of the  dry solid
         is primarily  low, as shown in sub-figure  (k) in Figure  2).  However,
         there is an optimum point at which the total system including  the
         drying and melting processes operates at its most efficient.

     (3)  Ignition Loss  (V)
              A greater ignition loss gives a lower fuel consumption.  In
         reality, however, when the value of V is high, the value of to. is also
         high.  In the case of dewatering by highly efficient belt press for
         example, autogenous combustion melting somewhat difficult to  achieve
         as the values of V and to.  are 70% and 75%, respectively.

    (4)  Melting Temperature (9 )

              High basicity requires a higher melting temperature that
         results in higher auxiliary fuel consumption  (F ).  At present, the
                                                        M
         study of additives to lower the basicity and thus to lower the
         melting temperature is in  progress.

5.   CONCLUSION
         As heat is quantitatively dealt with in this paper, the thermal
    irreversibility in relation to high or low temperatures is not considered.
    However, the experiment proved that the quantitative treatment of heat
    does not cause any problems in a temperature range of up to 1,600°C in
    the melting furnace.
                                      150

-------
     Electricity, water and chemicals, etc. should be considered as
utilities for the melting system in addition to an auxiliary fuel.  This
will remain the subject of future study.  The electricity consumption of
the drying and offgas treatment processes in particular is expected to
be much larger than that in the melting process.
     In addition, the durability of various equipment, optimum operational
conditions and a combination of unit processes to achieve an efficient
system should also be carefully examined in the future.
     This paper is concluded as follows.

(1)  A heat balance model for the sludge melting system has been
     successfully proposed.

(2)  The auxiliary fuel consumption is possibly calculated using the
     four parameters, i.e, V, 10 , U)  and 9_ in the model.
                               o   i      5

(3)  Consequently, optimum operational conditions and preferable cake
     characteristics will be obtained for an energy-saving melting
     system.
                                   151

-------
REUSE OF TREATED WASTEWATER

          IN FUKUOKA CITY
     The work described in this paper was
     not funded by the U.S. Environmental
     Protection Agency.  The contents do
     not necessarily reflect the views of
     the Agency and no official endorsement
     should be inferred.
              HIROSHI ONIKI

       DIRECTOR, PLANNING DIVISION

           SEWAGE WORKS BUREAU

              FUKUOKA CITY
                    153

-------
                              CONTENTS

 1.  Preface	155

 2.  Reclamation of Treated Sewage in Japan 	 155

 3.  Outline of Sewage System in Fukuoka City	 156
     3.1  Outline of Fukuoka City	156
     3.2  Sewage System in Fukuoka City	156

 4.  Water Demand/Supply and Its Prospectus	 158

 5.  Water Saving City	159

     5.1  Water Shortage in Fukuoka City	159
     5.2  Water Saving Policy of Fukuoka City	162
     5.3  Promotion of Miscellaneous Use Waterworks	..162
     5.4  Present Situation of the Miscellaneous Use Waterworks	163

 6.  Efficient Use of Treated Sewage	167

     6.1  Treated Sewage in Fukuoka City	167

 7.  Model Project for a Wastewater Reclamation and Reused System	168
     7.1  Purpose	168
     7.2  Outline of the Model Project	168
     7.3  Operation	171
     7.4  Consciousness of the Users	176
     7.5  Prevention of Misconnecting Pipe	177
     7.6  Service Charge	178
     7.7  Follow-up Survey	179

 8.  Expansion Program of Model Project for a Water Reclamation
     and Reused System	187
     8.1  Background	...187
     8.2  Program Planning	187
     8.3  Facility Plan	193

 9.  Construction Schedule and Financial Plan	196
     9.1  Construction Schedule	196
     9.2  Financial Plan	196
     9.3  Expansion  of Availability	198

10.  Conclusion	205


                                  154

-------
 1  PREFACE
      Japan is one of the few countries with much rain  and  its annual precipi-
tation accounts for 1,800 mm, twice as much as  that  of  the  world  average.
However, the amount of the annual rainfall per  capita of  the  country accounts
for approximately 6,000 m3 t one sixth of that of the world  average.  Therefore,
it cannot be said that our country is not blessed with  water  resources.
      Especially in Fukuoka City, the amount of the  annual  rainfall per capita
is approximately 500 m3, one twelfth of that of the  national  average, which
is very low.  In the Fukuoka area including Fukuoka  City  and  its  surrounding
area, there is no large river enough to meet the water  demand and there is
few underground water geologically.  Because of these geographical conditions,
the area is not abundant in water resources. In other  words, it  stands on a
fragile structure as regards water supply.  In  1978, the  city was severely
suffered from a heavy water shortage and the citizens were  obliged to think
of the water problem more seriously.
      Since then, a new water policy to realize a water saving city had been
needed.  As a part of the new policy, we worked on the  expansion  of the mis-
cellaneous use water supply including the effective  use of  treated sewage.
      This report will explain the present situation and  prospectus of the
project.
 TABLE  1.   Condition of precipitation

ITEM
World Average
Japan
Fukuoka City
Population
(xlO.OOO)
389,000
11,193
117
Area
Cxi, 000 ta"2)
135,830
377
0.337
Annual precipitation
(mm/year)
973
1,788
1,690
Gross of
precipitation
(Billion m3/vear)
132,162
675
0.6
Citation ger cagita
(m3 /year/capita)
33,975
6,030
512
2   RECLAMATION OF  TREATED SEWAGE  IN JAPAN
      Sewage treatment plants in Japan generates  the  treated  sewage  of approxi-
 mately 7.4 billion m3 annually, and this  figure  will increase  to  31 billion m3
 per year eventually,  accompanied by the expansion of sewage  system.
      This  treated sewage is also one of  the reliable and  abundant  water
 resources which is available in the city.
      The integration  of growing population and industry  in big cities is
 causing troubles in water supply.
      Therefore, the Ministry of Construction is  promoting  model project for
 a wastewater reclamation and reused system,  which is to  reuse  treated sewage
                                     IBS

-------
for miscellaneous use such as flush toilet  water.
     This new project has started its service  in  the  Shinjuku urban  subcenter,
Tokyo, where a lot of high buildings were constructed under  the  redevelopment
plan, and in the Tenjin district, Fukuoka.   In addition,  in  the  Makuhari
district, Chiba, the Rokko Island district, Kobe,  the Yamate village,  Okayama,
and Takamatsu City, Kagawa, the project are on a  way  and  expecting to  start
operation within a few years.
3    OUTLINE OF  SEWAGE SYSTEM IN  FUKUOKA CITY


3,1   OUTLINE OF FUKUOKA CITY

     Fukuoka City is located on the southwestern part of the country,  at a
 distance of about 1,100 km from Tokyo.  Facing to Hakata Bay in the north,
 surrounded by mountains in the south, and blessed with a rather moderate
 climate, the city is favored with natural environment.  Also,  it has a long
 history and has developed as an exchange point with China in politics, economy,
 and  culture for about 2,000 years.
     In 1889, the city was started with a population of about 50,000 under the
 organization of municipalities.  Now, it is a center of politics and economy
 in West Japan, covering an area of 340 km2 with a population of 1,180,000,
 the  8th largest city in  the country.
     In order to  be an international city, the city government is promoting
 the  ranging exchange with other cities in foreign countries through friend-
 ship or sister-city affiliation:  Oakland in the United States (in 1962),
 Kuangchou  in China, Bordeaux in France, and Auckland in New Zealand.  More-
 over,  under  the slogan of "A Vital City Open to the Asian Pacific", it will
 hold "the  Asian Pacific  Exposition in Fukuoka, 1989" to make a rapid progress
 to the future.

 3,2    SEWAGE SYSTEM  IN FUKUOKA  CITY

     The  first sewarage  in the city was started in 1930, but this was the drain
 sewer  system to drain rainwater and home wastewater.
     The  real sewerage was started in 1963 when the 1st Five-year Sewerage
 Improvement  Plan  was enforced.  In recent years, we appropriate 40 billion yen
 in the budget of  the year for  the construction of sewage system, taking it as
 one  of the important 3 policies of the city.
      As March, 1987, the construction work was completed in the area of 9,689
 ha out of  the entire planned area of  14,595 ha, serving 830,000 people, a 70%
 of the total population  of the city.
      Under the long  term plan, we are planning to improve the sewage system in
 the entire downtown  area and to increase  the diffusion rate up to 97% by 1995.
                                      156

-------
                                                            Sanitation
                                                             district  Future Present
                  Saitozaki
         lanbu plant Wa]iro
                  Tobu
                  Chubu
                  Seibu
                  Nagao
                  Nokata
                  Nanbu
                                                                    CD  CD
                                                                    CD  CD
                                                                        cu
                                                                    CD  CD
                                                                    crrn
                                                                        CD
                                                                    CD  CD
   Nokata plant
   Will be included m
   Seibu sanitation district
                                            Nagao plant
          f                        i
Figure 1. Location map of treatment  plants  and sewerage districts,
     TABLE 2.   Service of Fukuoka  City
                                            (as of March  1987)
     Total  area of the city

     Total  area of urbanized  districts

     Total  population

     Total  service area

     Service  area in urbanized  districts

     Population in sewage service area

     Percentage of population sewage-
     service  area to total population

     Sewer  length
     Treatment capacities
     (Total of 7 sewages)
       33,712 ha

       14,595 ha

    1,172,577

        9,689 ha

         66.4 %

      829,300

         70.4%

    2,620,000 m

507,100 m»/ day
                                157

-------
    WATER DEMAND/SUPPLY  AND  ITS PROSPECTUS
     In 1986,  the water demand was 436,000 m^ and there is no significant
increase to the consumption  of 433,000 m3 in 1977, a year before we were
severely suffered from the heavy water shortage in 1978.  We believe that it is
because we have been trying  to achieve the water saving city.  Although the
capacity of the existing water supply system is a little more than the demand,
the city is still in a severe condition for the stable water supply and can be
easily affected by drought because of the following features.

               TABLE 3.  General Plan for Water Supply and Demand
                                     (Unit: 1,000 m3/day)
YEAR
Max. demand per a normal day
>-,
4J
•H
i-H
•H
U
CO
IK
M
O
4-1
S
rH
CH
Capacity of existing
facility
Extension plan at present
Extension plan in future
TOTAL
1986 F/Y
633
651
-
-
651
1995 F/Y
809
651
97
151
899
                  TABLE 4.  Filtration Plants by water source
                            and their supply cpapcity

                                         (as of March 1987)
Name of Filtration Plant
Matsuzaki Filtration Plant
Takamiya Filtration Plant
Otogane Filtration Plant
Meotoishl Filtration Plant
Zuibaijl River Filtration Plant
SUB TOTAL
Supply from Chlkugo River
(from Egawa & Terauchl Dams)
TOTAL
Supply capacity
(mVday)
35,000
199,000
110,500
174,000
15,000
533,500
118,000
651,500
Developing of Water Sources
Name of Project
General Development of
Chikugo River
General Development of
Tatara River
TOTAL
Grand TOTAL
Supply capacity
(mVday)
21,800
74,800
(incl. receiving
water 9,800)
96,600
748,100
                                      158

-------
  a.  High dependance on small rivers

     Not like other cities which depend on the 1st grade rivers with stable and
     larg,e water flow for their water resources,  Fukuoka City depends on the
     2nd or lower grade rivers with a shorter length and smaller water flow.
     Especially during drought, the water flow of the rivers tends to extremely
     decrease.

  b.  High dependance on dams

     The city depends on dams for its another water resources so that the rate
     of intake-water limitation tends to become high during drought.

  c.  Confined groundwater is not available

     Groundwater, especially confined groundwater, is a water resource which
     is hardly affected by a temporary water shortage because it takes a long
     period to be produced.   But in the city the  rock formation lies  too
     shallow under the ground to count on as a reliable water resource.

     Therefore, it is necessary to secure the existing water resources,  to
     promote water saving campaigns, and to develop new water resources  includ-
     ing the reuse of treated sewage, in order to establish a real water saving
     city and to supply water which is inevitable for the citizens' daily lives
     and urban activities.


 5  WATER SAVING  CITY

 5,1  WATER  SHORTAGE  IN  FUKUOKA  CITY

     Although we are short of water resources in  the city due to its  geographi-
cal conditions as mentioned  before, we have a considerably large amount  of
rainfall,  which is called Natane-Tuyu (or spring  rainy reason)  during three
months from March to May each year.  And the early summer rainy season Tuyu
rapidly increases the water  level of dams, which  makes it possible to supply
water during summer time.
                                     159

-------
     TABLE 5.   Precipitation
                (By record at Fukuoka Weather Bureau)
Month
1
2
3
4
5
6
7
8
9
10
11
12
Total
Average
Precipi-
tation
(latest
30 years)
ram (A)
87.0
79.1
91.5
140.6
143.5
259.8
269.6
161.5
205.0
94.3-
77.7
74.1
1,683.7
1977
Precipi-
tation
mm (B)
38.5
48.0
132.0
161.0
211.0
251.5
88.0
120.0
65.0
35.0
163.5
40.0
1,353.5
(B)/(A)
%
44.3
60.7
144.3
144.5
147.0
96.8
32.6
74.3
31.7
37.1
210.4
54.0
80.4
1978
Precipi-
tation
mm (C)
75.0
59.0
62.0
57.0
42.5
353.0
44.5
99.5
125.5
84.5
54.5
80.5
1,137.5
(C)/(A)
%
86.2
74.6
67.8
40.5
29.6
136.9
16.5
61.5
61.2
89.6
70.1
108.6
67.6
     However, the amount of rainfall during the period of September 1977 to
May 1978 was merely 599 mm, 61% of 993 mm of the equivalent period of the
average year.  Especially, it should be noted that the rainfall during the
period of March 1978 to May 1978 was 116 mm, 43% of 376 mm of the equivalent
period of the average year.  This was the lowest record of the rainfall that
the Fukuoka Weather Bureau had ever seen.  So, the amount of intake-water
from rivers decreased.  In mid July, 1978, the water storage tremendously
decreased to 18% of the capacity so that we could not help limiting the water
supply.  This limitation lasted for 287 days in total, and we asked other
cities to help us with water carts.  Workers at the city office worked hard
on delivering water in plastic containers to each household as the alternative
of the waterworks.  The water shortage evaluation - (the water saving rate %)
x (water supply limitation days) - was 8,160%.  It is said that the evaluation
of 1,500% drives 80% of people to their tolerance limit, so that the figure
of 8,160% can show how serious the water shortage was to the people in the city.
                                      160

-------
TABLE 6.  Experience of water shortage supply in Fukuoka
Year
Month
Date
(period)

Process of
water
restric-
tion
Supply
hours/day
Tine
table



Scheduled
supply/day
(1,000 m3)


supply /day
(1,000 m3)
Water saving
rate
m
Water
shortage
evaluation
(Z .x day)

5
6
20 25 1 11 26
1978
7 I 8 | 9 I 10 | 11 12
1 27 1 1 1 1 1 20
1979
1 1 2 I 3

1 11 24 1 25
(5) (7) (10) (15) (5) (26) (5) (31) (30) (31) (30) (19) (12) (10) (21) (23) (5) (24)



*lst stage *loosening *loosening *no limit *no limitation
*2nd stage *lst stage after *loosening
*3rd stage *2nd stage after

15 9 5 16
AM PM PM AM
*3rd stage after
*limit 1st
*loosening

10 8 6 7 9 24 12 18
AM PM PM PM PM END & NEW AM AM
6:00 0:00 4:00 6:00 11.00 1:00 3:00 2:30 1:00 YEAR 10:00 6:00
till
PM PM PM AM
9:00 9:00 9:00 10
360


316


12


60


263


27


249

III || HOLIDAY | |
PM PM PM PM PM
00 9:00 9:00 9:00 9:30 10:00
391


206


47


719


321
18
989

308


23


1,094

431


318


26


1,770


288


33


1,935


284


34


2,98!

405


254


39


1,099

384


243


37


5,246

368


247


33


6,236

PM PM
10:00 12:00
364

264


27


6,749

312
-
-
340


273


-


-


269


21


7,190

345


274


21


7,673


290


16


7,753

355


293


17


8,160

Duration of short-
age 309 days
(actual 287 days)
From 20 May, 19 78
to 24 Mar., 1979
Incl. End & New
Year Holiday 22
days from 20 Dec. ,
1978 to 10 Jan.,
1979






Water quantity of
scheduled supply
118 million m>
Water quantity of
actual supply
85 million m3

33 millions m3
Ratio of paving
28Z
Water ahortage
evaluation
8,1601 x day


-------
5,2   WATER SAVING POLICY OF FUKUOKA  CITY

      Taking this water shortage as a lesson,  the city council has worked hard
 to realize a water saving city by means of appointing "The General Plan of
 Water Saving City of Fukuoka" (enforced on February 1, 1979)  as well  as incor-
 porating "The Promotion of Water Saving" in the City Improvement Master Plan
 (revised in 1981).
      This General Plan clarifies the responsibility of administration, citizens,
 and  companies, as well as promotes the efficient use of water: how  to save
 water, how to deal with drought.  It consists of the following  sections.

 1)   Promoting water saving awareness

     Make individual citizens and companies recognize that water  is  a  limited
     and valuable resource.  Publicize the necessity of the thorough water
     saving.

 2)   Promoting water saving appliances

     Request the R&D, manufacutring, and sales of water saving appliances such
     as water saving plunger and flush toilet.
     Appoint certain appliances and promote its use to reduce the water con-
     sumption.

 3)   Leak prevention on water distribution line

     Minimize leaks and realize the efficient distribution by reducing the
     surplus water pressure in the distribution pipe.

 A)   Spread  of miscellaneous use waterworks

     Promote the miscellaneous use waterworks and the reuse of treated sewage
     to  large buildings.

      As a result of these, the successful water saving has been  performed  by
 large users such as governmental offices, schools, department stores, and
 business offices.


 5,3   PROMOTION  OF  MISCELLANEOUS USE WATERWORKS

      As a concrete measure to spread  the miscellaneous use waterworks, we  are
 also providing  the following administrative guidance.

 1)   Introduction of the miscellaneous use waterworks  to the facilities and
     buildings  controlled  by the city  government.

 2)   The applicant who plans to build  a new large building  (with the floor  area
     of  more than  5,000 m2, and  the diameter of  the water-supplying pipe  of
     more  than  50 mm,  not  including warehouse and parking space)  should
     submit  the  water  saving plan  including the miscellaneous use waterworks and
     the efficient water use for the new building;.


                                      Ifi?

-------
3)  In order  to reuse  the treated sewage which is raw  water of  the miscel-
    laneous use waterworks,  the reuse  plan should be proposed.

     Especially, if  the miscellaneous  use waterworks with the  inbuilding
reclaimed wastewater  supply system  is introduced to large buildings,
it  will increase the  construction and equipment cost  of those  buildings.
.Therefore, the Miscellaneous Use Waterworks  Financial Aid has  been
provided to  reduce  the builders' liability on the interest of  the loan
for the related facilities  (for five  years)  and on the equivalent pro-
perty tax  (for three  years)  since 1980.  This aid was originally
enforced in  our city.   The  total amount of the aid (practiced  in 52
cases) has reached  to 190 million yen as of  March 1987.
     As a result, the  miscellaneous  use waterworks has been installed
in  139 buildings and  the amount of  reused water has reached to 4,190 m /day.
Although this figure  accounts for less than  1% of the total amount
of  water supply of  436,000  m3/day,  it is considered to be very signifi-
cant because it could not be done without cooperation and understanding
of  citizens  and companies.
5,4   PRESENT SITUATION OF THE MISCELLANEOUS  USE WATERWORKS
     In Fukuoka City,  the miscellanous  use waterworks was started in
1979,  but its  use is  limited  only to flush toilet for  the time being.
The  miscellaneous use waterworks can be divided in three types:
inbuilding reclaimed  wastewater supply system,  small area reclaimed
wastewater supply system, and large-area reclaimed waste water supply
system.
             TABLE 7.  Water supply  system  for miscellaneous  use
                                                 (as of  March,  1987)
                Water supply system
                for miscellaneous use
                       Inbuilding reclaimed wastewater
                       supply system	
                       (A big building is supplied by a larger pipe than dia. 50 am
                       and has a total area of its floor more than 5,000 mj;
                       Buildings are owned by Municipality after 1st April, 1979)
                       Operating  ...  124 cases incl. 50 cases owned by Municipality
                                   3,840 mVday
                       Under construction ... 15 cases (incl. 3 cases owned by Municipality
                                        350 m'/day
                       TOTAL
                               ...  139 cases (incl. 53 cases owned by Municipality)
                                   4,190 m'/day
                       Snail-area reclaimed wastewater supply system
                       ... Developed by Municipality or Developing Authority
                       2  cases 260 a3/day (final plan 636 m'/day)
                       Large-area reclaimed wastewater supply system
                       ... Model project for a wastewater reclamation
                          and reused system
                       One authority owned 12 cases 130 m3/day (final plan 400 m'/day)
                       Large-area reclaimed wastewater supply system
                       ... Use of reclaimed wastewater at out of the
                      	plants	
                       Usage at out of plants ... 2 cases 810 m'/day

                       TOTAL ... 155 case;) 5,400 m'/day
                                        163

-------
5,4,1   INBUILDING RECLAIMED  WASTEWATER SUPPLY  SYSTEM
         FOR MISCELLANEOUS REUSE

     As of  March, 1987, the number of facilities which applied the inbuilding'
reclaimed wastewater supply system for miscellaneous reuse was 139 in total,
124 in operation  (including 50 public facilities) and 15 under construction
(including  3 public faciliteis),  and it has been increasing by about 20 cases
each year.   The types of those buildings vary:
business office use (40%), school (30%), and commercial use (20%), accounting
for 90%. The amount of reused water at each building varies from 6 m3/day to
520 m3/day, but in most cases 20  - 30 m3/day.
                                    Ifi4

-------
TABLE 8.   Progress of  inbuilding reclaimed wastewater  supply system
            for miscellaneous reuse
                                                                                Unit: cases    (as of March,  1987)
~\^Comp le t ion
„ >^- year
Use of ^-<^^
building ^\^^
Primary , Secondary
and High school
College &
University
Public
Private
Business
building
| Public
. Private
** Others
TOTAL
1979
A
-
-
-
-
-
-
-
A
1980
5
1
1
1
2
-
3
2
15
1981
1
1
-
1
3
3
-
-
9
1982
A
1
2
7
1
1
1
2
19
1983
5
-
3
6
1
3
-
-
18
1984
7
3
-
8
6
1
-
1
26
1985
3
1
-
8
3
-
-
-
15
1986
in opera-
tion
A
1
1
10
2
-
-
-
18
TOTAL
In opera-
tion
33
8
7
Al
18
8
A
5
12A
Under
construct.
1
-
1
5
7
1
-
-
15
TOTAL
3A
8
8
A6
25
9
A
5
139
Classification
Public
33
-
8
-
-
9
-
3
***53
Private
1
8
-
A6
25
-
A
2
****86
Note: * Facility for public use  ... Bus terminal, meeting hall, pool,
                                  library & .. -Mbition hall
     ** Others  ... Train inspection plant, sewerage  "^nt &  facility for
                  miscellaneous water use in a factory
    *** Including 3 cases in under-construction
   **** Including 12 cases in under-construction

-------
1)   Raw water

    3 types:  waste  water,  sewage  (in case of the outside area of sewage treat-
    ment system), and the  combination of wastewater and rain water.

2)   Method of treatment

    In case of the  combination  use of wastewater and rain water, physical-
    chemical treatment is  applied to treat the water.  Most of the facilities
    are equipped with filters,  disinfection, and activated carbon absorption
    process.   As for sewage,  the  combination of biological method and physical-
    chemical method is usually  applied.  The most popular treatment flow con-
    sists of active sludge treatment, contact oxidation, sand filtration, and
    disinfection.

3)   Control

    The inbuilding  reclaimed wastewater supply system for miscellaneous reuse
    is mostly maintained and controlled by the contractors in charge of the
    septic tank control, although it is done partly by the building maintenance
    service companies.  According to the Law of Sanitary Environment for Build-
    ings, the proper control has  been done without any deterioration in the
    performance.

4)   Cost

    Because the size of  the miscellaneous use waterworks is still small, the
    charge is usually high, more  than l,000¥/m3, which is rather expensive com-
    paring to that  of water supply  (750 ¥/m3 for large users.)

5,4,2   SMALL AREA RECLAIMED WASTEWATER SUPPLY  SYSTEM FOR
         MISCELLANEOUS  REUSE

      Multi-housing units such  as apartments are excepted from the application
of  the miscellaneous use waterworks  in  order to balance with ordinary houses.
However, newly built municipal  housing  complex and other housing complex which
is  newly developed on the reclaimed  land are encouraged to be a model case of
the application of the miscellaneous use waterworks.  The outline of each case
is  shown in Table 9.
                                     Ififi

-------
 TABLE 9.  Existing facilities of small-area reclaimed  wastewater  supply system
         for miscellaneous reuse
                                                              (as of March,  1987)

Area
No. of House
Population
Construction
period
Quantity of mis-
cellaneous water
Completion Date
Owner
Tamura Residential Z?ne
10.6 ha
(incl. one school)
Planned for 650 Houses
(Living 250 in existing 390)
Planned 2,700
From 1980 to 1985
136 mVday
(Existing 20 mVday)
June 1981
Residence Managing Authority
Kashiihama Residential Zone
90 ha
(incl. 5 schools)
Planned for 5,000 Houses
(Living 2,500 houses)
Planned 15,000 ... 16,000
From 1979 to 1989
500 mVday
(Existing 240 m3/day)
April 1983
Residence Managing Authority
5A3   LARGE  AREA  RECLAIMED WASTEWATER  SUPPLY  SYSTEM FOR
         MISCELLANEOUS REUSE

     This is a large scale waterworks  to reclaim the  secondary treated water
at sewage treatment plants, to be  used for miscellaneous  use water in a large
area according to the demand frm companies and  households.
     Model Project for a wastewater reclamation and reused system, which was
enforced in 1979 with cooperation  of the Ministry of  Construction, uses this
method.


6   EFFICIENT  USE OF TREATED SEWAGE

     As of March, 1987, 600 sewage  treatment  plants throughout the country
generates treated sewage of 7.4 billion m3 in total annually, and at half of
those sewage treatment plants treated  sewage  is used  for  defearning water.  53
plants among them deliver treated  sewage to the outside for industrial use and
landscape use, accounting for approximately 50  million m3/year.


6,1  TREATED  SEWAGE IN  FUKUOKA CITY

     In Fukuoka City,  7 sewage treatment plants  are in operation  and  discharging
treated sewage of 320,000 m3/day.   Most of the  water  required at plants,
200,000 m3, is covered by treated  sewage.  Also, these plants are distributing
the secondary treated water of 1,200 m /day to  other  public facilities such as
refuse treatment plant and processed marine product public corporations.
                                     167

-------
 TABLE 10.   Outline  of using reclaimed wastewater
            out  of the purification plant
at
                                                             (as of March 1987)
Purifica-
tion plant
Tobu
Customer's
facility
Tobu refuse treatment
plant
Marine product
public corporation
Reclaimed waste-
water quantity
254 m3/day
908 m3/day
Usage
Flying ash
conditioning
Deodrizing
machinery-
washing
Remark
Reclaimed in the
facility

 7  MODEL PROJECT  FOR A WASTEWATER RECLAMATION AND REUSED SYSTEM


 7,1   PURPOSE
     Since the heavy  water  shortage in 1978, treated sewage has  been recognized
again as a valuable water resource existing in the city.   In order to  utilize
it aggressively,  the  Model  Project for a wastewater reclamation  and reused
system (following as  the Model Project), large area reclaimed  wastewater supply
system was executed as  a sewerage works, firstly in Japan.

 7,2   OUTLINE  OF THE MODEL PROJECT

     The purpose of this Model Project  is to reclaim the secondary  treated water
at the  Chubu Sewage Treatment Plant (with the maximum capacity of 350,000 m3/day,
by the activated  sludge process) for commercial use, mainly for  flush  toilet
water.   The Model Project was enforced in 1979, and a part of  it  started its
operation in June, 1980.  Now it supplies the reclaimed wastewater to  all 12
planned buildings. The outline and operating result will be reported  in the
following section.

 7,2,1  RECLAMATION  METHOD

     Closed type  large area reclaimed wastewater supply system.
                                     Ififi

-------
 7,2,2   USE

     Commercial use.
     For commercial use water except  drinking water, there a::e flush toilet
water, car washing water,  sprinkling  water, and a_r conditioning water.  Among
them the flush toilet use  was chosen  to apply to the system, because it can be
used without being touched by hands and it is much use.

 7,2,3   APPLICABLE FACILITIES

     12 public, buildings.
     Because this method is more  applicable to the area with much commercial
use water and with the potentiality of efficient water circulation, it applied
to 12 public buildings located in the Tenjin area which forms central business
area with many large  commercial buildings.

 7,2,4   RECLAMATION FACILITIES

     Sand filtration, ozonation,  and  chlorination.
     The reclamation  facilities were  selected with full consideration of per-
formance, reliability, cost,  maintenance of the planned process, and plottage,
on the assumption that the facility should not discomfort the users and should
secure their safety.
     The main role of each process is as follows.
     Sand filtration  is to eliminate  floatage and to prevent the pipe and
equipment from being  clogged.
     Ozonation is to  eliminate the odor, color, and disinfect the turbidity.
     And chlorination is to keep  disinfection longer.
                       Photo.  1   Reclamation  facilities
                                     169

-------
                              (D Ozone Reactor
           © Sand Filtration
Treated  Sewage
                                                                       Reclaimed
                                                                      Wastewater
                                            0         Storage
                                            Disinfection Tank
                                               vessel
                 Fig. 2  Location of  Reclamation Facilities
 7,2,5   OUTLINE  OF FACILITY

     The outline of the facility is  shown  in  Table  11.   The capacity is 400 m3/
day and the distribution pipe can be extended up  to 6 km.
 TABLE  11.   Outline  of  Facility
Name of
Facility
Sand filtra-
tion tank
Ozone
reactor
Disinfec-
tion
Storage
tank
Pressure
tank
Distribution
pipe
Style and Structure
Decendent type
Silent discharge system
Injection of sodium
hypochlorite
RC construction
Auto-pressure
system by pump
Ductile cast iron pipe
Capacity
1,440 m3/day
q=300 ^50g/H
re tension time
15 minutes
V=100 m3
Q=400 m3/day
Pipe caliber
100 *\. 200 mm
Remark
Using existing
facility



Effluent pressure
= 3... 6 kg/cm2
Pressure at end of
pipe = 1.5kg/ cm2
                                        170

-------
 7,3   OPERATION

     This Model Project was  initially started at 3 buildings in June,  1980,  and
completed at all 12  buildings  in December, 1982.  It has been working  out pro-
perly so far.

 7,3,1  VOLUME OF RECLAIMED WASTEWATER SUPPLY
     The volume of  supplied  water in 1987 is shown in Table 12.  And the con-
sumption of water of each  building is shown in Table 13.  A 40% of the total
water consumption is covered by the reclaimed wastewater.
 TABLE 12.   State of  operation
                                                                (as of March 1987)
_^_^ Month
Item __
Quantity of
raw water (m3/day)
Transmitted
quantity to out
of plant (m3/day)
4
161.4
132.8
5
176.9
152.7
6
170.0
141.8
7
181.0
152.3
8
168.5
139.4
9
179.2
146.5
10
180.6
149.8
11
158.7
149.1
12
137.7
133.1
1
141.5
132.8
2
171.2
163.8
3
176.0
176.5
Ave.
166.9
147.6
Max. Min.
181.0 137.7
176.5 132.8
      TABLE 13.   Quantity of annual consumption
                                               (as of March 1987)  (Case:
Name of Customer
Chuo Citizen Center
Chuo Citizen Gymnasium
Chuo Ward Office
Kyushu branch office
Japan Tobacco Industry
Daimyo Public
Hall
Co-operative Public
Office of Legal Affairs
Chuo Post Office
Chuo Police Office
Municipal Office
Tenjin Station
(Subway)
Akasaka Station
(Subway)
TOTAL
Reclaimed
wastewater (A)
2,576
6,657
3,355
249
2,201
6,927
4,598
2,137
5,003
3,627
37,330
Potable
water (B)
2,951
16,001
10,407
1,637
5,110
9,716
5,975
1,782
5,740
558
59,877
Total
(C)
5,527
22,658
13,762
1,886
7,311
16,643
10,573
3,919
10,743
4,185
97,207
(A)/(C)
(%)
46.6
29.4
24.4
13.2
30.1
41.6
43.5
54.5
46.6
86.7
38.4
                                     171

-------
 7,3,2   QUALITY OF  THE  RECLAIMED V/ASTEWATER

     In order to ensure the safety and the efficiency of the reclaimed waste-
water, periodical inspection of water quality is done at both reclamation
facility and the users' sites.   The result of the daily examination and the
close examination are shown in Table 14  and Table 15, respectively.  The daily
examination is done by automatic water quality monitoring equipment.
        TABLE  14.  Data of daily examination
                                                               (as of March 1987)
^~~"""--^Month
ITEM ^~^-^^^
Water Tempera-
ture (*C)


Color grade
Chloride Ion
(mg/1)
Electric conduc-
tivity (UU/cm)
Turbidity grade
Residual Chlo-
ride (mg/1)
4
20.6


5
1,100
2.5
1.1
3.9
5
23.2


6
870
2
0.9
-
6
25.9


6
870
2.1
0.7
3.6
7
27.1


4
750
1.8
0.5
3.2
8
30.3


6
1,400
3.6
1
3.5
9
28.5


7
1,000
3.3
0.7
3.6
10
25.2


8
470
3.2
1.1
3.3
11
21.9


9
600
3.1
2.4
3.3
12
18.5


8
320
2.9
2.3
3.6
1
16.6


8
550
2.4
3
3.6
2
16.6


9
600
2
3.2
3.5
3
16.7


9
560
1.8
4.5
3.5
Ave.
22.6


7
760
2.5
1.8
3.5
Max.
30.3


9
1,400
3.6
4.5
3.2
Min.
16.6


4
320
1.8
0.5
3.9
       TABLE  15.  Data of detailed examination
                                                                (a* of March 1987)
ITEM
Water temperature ("C)
PH
Odor (grade)
Color (grade)
Turbidity (grade)
SS (mg/1)
COD (mg/1)
BOD (mg/1)
Fe (mg/1)
Mn (mg/1)
Ca (mg/1)
Mg (mg/1)
No. of Colon Bacilua group (pc/ml)
Residual chloride (mg/1)
Consumed quantity of Acid (mg/1)
Soluble material (mg/1)
Interface activated negative
Raw water
(treated sewage by A system)
-
7.2 (6.8*7.6)
-
12 (5*15)
_
5.7 (<5* 11)
9.9 (5 *13)
22 (3.9*51)
-
_
«
_
.
_
115 (50*170)
_
<0.1 (<0.1*0.2>
Effluent at preaaure tank
22.6 (13.8*30.3)
7.8 ( 7.3*8.0)
Not unpleasant
7 (3*9)
<2
<5
8.6 (7.0 *10.0)
1.8 (<1. 0*3.0)
0.15 <<0.1*0.6)
0.2 (<0.1*0.3)
69 (36*98)
33 (15*46)
0
3.8 (2.9* 4.5)
113 (73* 170)
1,260 (770*2,000)
-
Chuo Citizen Center
19.5 (13.0*26.1)
7.6 (7.0*8.0)
Not unpleasant
7 (3*12)
<2
<5 (<5*9)
7.8 (4.8*11.0)
2.6 (<1.0*8.6)
0.2 (<0.1 *0.4)
0.1 (<0.1*0.2)
-
-
0
0.3 (0.05*0.5)
-
-
-
                                      17?

-------
a)  Efficiency of the reclamation facilities

    The exclusion rate of each item in the sand filtration  tank and in  the
    ozonation tank are calculated according to the result of  the  close  exami-
    nation at reclamation facilities, as shown in Table 16.
 TABLE 16.  Effect: of clarification in reclamation plant
                                                           (as of March 1987)
Item
Color
SS
COD
BOD
Quality of reclaimed water
Treated
sewage
12 (grade)
5.7 (mg/£)
9.9 (mg/£)
22 (mg/JO
Reclaimed
wastewater
7 (grade)
3.2 (mg/j)
8.6 (mg/£)
1.8 (mg/A)
Total removal
(Sand filtration + Ozone reaction)
42 (%)
44 (%)
13 (%)
92 (%)
     i)  Sand filtration

         For this Model Project, the existing sand filtration tank which was
         built for reusing treated sewage at a treatment plant is used.  The
         filtration speed of the tank is approximately 540 m/day, faster than
         the standard speed of 150 - 200 m/day.  However, the average exclu-
         sion rate of suspended solids (SS) is 44%, which means that the tank
         functions satisfactorily.

     ii) Ozonation

         On average, the ozon of 8.6 mg/Jl is injected into the tank, and the
         exclusion rate of color is 42%, which can decrease the color grade of
         treated sewage from the 12th grade to the 7th grade.

b)  Efficiency of disinfection

    The water quality standard specified by the Ministry of Construction
    requires the residual chlorine at the user's site.  So, a solution of
    sodium hypochlorite, 6.4 mg/£ , is injected, which makes the residual
    chlorine of 3.8 mg/£ at the storage tank (just before distribution) and
    that of 0.3 mg/£ at the user's site.  The main factor to affect this
    residual chlorine is ammonia nitrogen.  When the amount of ammonia nitrogen
    is under a certain level (1-2 mg/£), chlorine becomes free.  When it is
    over the level, chlorine is combined to be the residual one.  The free
    chlorine vanishes more easily than the combined chlorine.  In order to
                                      173

-------
keep the residual chlorine, it is required to stabilize ammonia nitrogen
above a certain level and make chlorine the combined residual chlorine.
If the amount of distributed water is small, the retention time in distri-
bution pipe will be long.  Also, if the amount of reclaimed wastewater at
the user's site is small, the retention time will be long.  Table 17 shows
the retention time which was actually measured.  The retention time varies
from 1 day to 28 days and this may cause the residual chlorine to vanish
at user's site which retention time is long.  We had a research to make
sure that the decrease of the residual chlorine accelerates the elimina-
tion of coliform group bacteria.  As a result of this research, we found
that there were no coliform group bacteria both in a upper tank and a low
tank of the tested flush toilet, in spite the fact that no residual chlo-
rine had been detected.  We believe that coliform group bacteria were
extinguished by ozonation and chlorination.  However, other bacteria may
grow when the residual chlorine vanishes, or the supplied water may be
polluted at the user's site.  Therefore, it is required to keep the residual
chlorine even at the user's site and to shorten the retention time as much
as possible.
 TABLE 17.   Description on retention period
                                                                (as of March 1987)
Name of
Customer
Hamanomachi
pump station
Co-operative
public office of
Legal Affairs
Bureau
Akasaka St.
(subway)
Japan Tobacco
Industry
Chuo ward
office
Daimyo public
hall
Tenjin St.
( subway)
Chuo post
office
Chuo police
office
Municipal
office
Chuo Citizen
Center
Facilities of Customer
Capacity of Tank (m1)
Receiving
basin
8
20
-
48
36
2
-
27
50
130
20
Vessel on
Upper tank
2
9
-
12
9
1
-
4
10
8
6
Total
10
29
-
60
45
3
-
31
60
138
26
Quantity
of used
water (ave.
m3/day)
10.3
6.3
8.7
10.8
17.4
0.6
15.8
24.9
10.8
5.3
6.1
Retention
period
(day)
0.97
4.6
-
5.56
2.59
5
-
1.25
5.56
26
4.26
Retention
period in
supply
pipe (day)
0.6
0.66
0.76
0.76
0.8
0.86
1.05
1.44
2.8
2.8
1.4
Total of
retention
period
(day)
1.57
5.26
0.76
6.32
3.39
5.86
1.05
2.69
8.36
28.8
5.66
                                      174

-------
c)  Quality of supplied reclaimed wastewater

    The actually measured water quality  is  shown in Table 18, in comparison
    with the quality standard in "The Technical  Instruction of wastewater
    reclamation and reused system" specified by  the Ministry of Construction.
    There is no foaming, and the color grade and Jthe turbidity are low so that
    you cannot tell the difference between  the drinking water and the reclaimed
    wastewater.  So far there has been no problem in the quality of reclaimed
    wastewater.
TABLE 18.  Comparison between  quality of reclaimed wastewater and
           standard water
Item on
quality
Odor
Color (grade)
PH
COD
Ong/1)
Residual Chloride
(mg/l>
No. of Colon Ba-
cilli group(pc/ml)
Turbidity
(grade)
BOD
(mg/1)
Quality of supplied water
At reclama-
tion
facilities
Not
unpleasant
7
7.8
8.6
3.8
0
< 2
1.8
At Chuo
Citizen
Center
Not
unpleasant
7
7.6
7.8
0.3
0
< 2
2.8
Technical
Manual (draft)
for sewer water
recycling use
by Sewer Dep . ,
Civil Ministry
(water for
lavatory), 1981
Hot
unpleasant
Temporary Standard on
Quality for miscellaneous
water at lavatory which
uses recycled sewer
water, by Sanitation
for Environment Dep . ,
Welfare Ministry, 1981

Not
unpleasant
5.8^8.6
	
*(A few quantity
contained)
< 10
	
	
Technical
Manual (draft)
Miscellaneous
Water Supply by
Fukuoka City,
Apr. 198S
Not
unpleasant
Not
unpleasant
5.8^ 8.6
<30
*(A few quantity
contained)
<10
	
	
                                                     Note:  * According to the
                                                           supplier's Standard
                                      175

-------
7,4   CONSCIOUSNESS OF  THE USERS

     We had the user  research on the color,  odor,  and turbidity of the flush
toilet water which reclaimed wastewater  is used for.   As  shown in Figure 3,
80% of the users answered, "I don't feel any difference between reclaimed
wastewater and portable water supply."   On the  other  hand,  some answered,
"Comparing with portable water supply, it seems to have some color, odor, and
turbidity."  However, considering  the quality of reclaimed  wastewater, we
believe that the level of  its color and  turbidity is  beyond the limit of man's
sight, and that the level  of its odor may vary  very much  according to the users,
                       0.7Z
                    more colorful
   1.3Z
more colorful
                 7.4%
             A little
             colorful
                     2. OX  Un>CnOWn
                 More Impure
              A little
              impurlt
                      Fig.3    Feeling to reclaimed wastewater
                               after  using  the  flush toilet
                                      17fi

-------
     Also as shown in Figure 4, 88% of the users said,  "It  should be  used
 widely."  So, we think that there is no problem either in  the  users'  accept-
 ance or in the users' feeling  of using reclaimed wastewater for flush  soilet,
                        Unavoidable
                                    —Object for use
                                      0.3X
              Fig.4   Consensus on the reuse of sewage treated
                      water

7,5   PREVENTION OF MISCONNECTING PIPE

     In enforcing this project, what was most  concerned about was the accident
 which would be  caused by misconnecting pipe to waterworks.  Therefore, the
 following measure is taken for understreet pipeline and internal pipeline
 (installed in the building),  to prevent such misconnection.
                                 Warning tape
            WARNING!   Reclaimed wastewater pipes  are  laid here.

                                                 (Fukuoka City)
                              150
           Indication  tape on underground pipes
              1987 Fukuoka City
              1987 Fukuoka City
              1987 Fukuoka City
Reclaimed wastewater
Reclaimed wastewater
Reclaimed wastewater
50
1
                   Indication tape on pipes  in  buildings
                         Reclaimed wastewater
                         Reclaimed wastewater
                         Reclaimed wastewater
             30
                   Figure 5  Prevention of mispiping
                                    177

-------
a)  Understreet pipe
    1.  The understreet pipe should be covered with polyethylene sleeve
        and put a yellow tape on it.

    2.  The understreet pipe should be buried with a yellow indication tape
        to indicate the location clearly.

    3.  The valves for the understreet pipe should be engraved with the mark
        of 'Reclaimed Wastewater'.

b)  Internal pipe

    1.  The internal pipe should be put the green tape on and the use should
        be written on the important sections of the pipe.

    2.  The indication posts should be put up at the pipe location.

c)  Flush toilet

    1.  The indication boards should show that reclaimed wastewater is used.

     Before starting distribution, we ensured to prevent misconnection by put-
ting the artificial color into the upper tank,

7,6   SERVICE CHARGE

     To receive the reclaimed wastewater service, the user should sign an
agreement and  the water supply rating will apply to this service.  Since the
present facility is still small  in size, the service cost is 458 yen/m3 (see
Table  19 for details).  As for the operating cost, 70% of that is labor cost
and 15% of that is electricity.  All the income from service charge is spent
for operating  expense and depreciation.

                   TABLE 19 Cost for Reclaimed Waste Water Supply

                                      (As of March 1987)

Expense
Revenue
Item
Operating &
Maintaining cost
Depreciation
Interest
Total
Quantity of
supplied water
Revenue
Unit cost per
actual sale
Actual value
in 1986, fiscal
Annual
Amount
(¥1.000!
10,386
4,873
5,649
20,908
45,625
Water
Cost
(¥/ma)
228
106
124
458
m'/year
¥13,237 X 1,000
¥ 354
                                      178

-------
7,7  FOLLOW-UP  SURVEY

      Although there has been no major problem since we started service,  we
 are making various knids of follow-up survey to prevent equipment troubles
 caused by slime or corrosion because of the lack of experience in this  field.

.7,7,1  OUTLINE  OF THE FOLLOW-UP  SURVEY

      We picked slime generated on the bottom and side face of the receiving
 basin,  the overhead tank, and the tank of  flush toilets at the Chuo Citizen
 Center and the Hamanomachi Pump Station.   Then we had the constituent test
 and the microscopic water examination.
       OUT
                                  FRP
IN
                                Concrete
                                 Open
                              L-  vessel
                                                         Water tank
              Fig. 6  Outline location of Measuring Equipment
7,7,2   COMPOSITION AND  FORMATION OF  SLIME

     Composition of the extraneous  matter  on the side face of the tank and  the
 sediment  on the bottom of the tanks are  as  follows. (Also see Figure 7.)

-------
      (1)  Scale attached  on wall

                          n=6
                               (2)  Sediment  on bed

                                              n=4
                       ;:;:; Organic
                       ::•:• material
                       '$! 44.9%
Inorganic
material
                    Calcium


               Sulfide =0.17 mg/kg
Organic
material
31.8%
Inorganic
material
                                                                  Calcium
                                    Sulfide =0.06 mg/kg
            Fig 7.  Comparison of components between Scale on Wall and
                    Sediment on Bed


 a)  The main constituents of slime are minerals  including a  few percent of
     calcium scales.  Usually the constituents  of slime are organic substance.
     The reason we had the different type  of slime with minerals is that it is
     composed of inorganic salts  of high conductivity, high hardness, and high
     chlorine ionization (cl~).


 b)  Most of the slime accumulated on the  bottom  of  the receiving  tank are
     considered to be  the deposit of the suspended solids which has remained in
     the reclaimed wastewater or  which has formed during distribution.  On the
     other hand,   the  rest of the slime is considered to be produced when in-
     organic salts contained in the reclaimed wastewater was affected by the
     environmental change in the  tank.


7,7,3  BACTERIA COMPOSING  SLIME

      Most of  the  organic matter  of the slime are  bacteria  and yeasts which are
 lower than animal or  plant plankton,  and  those bacteria and yeasts take
 organic or mineral nourishment to reproduce themselves and form the slime.


7.7A  SLIME ADHESION TO CERTAIN MATERIALS OF THE TANK WALL

      The following formula shows  that  the  slime  adhesion depends on the
 material of the tank and on the condition  of its  surface.
               •
      Concrete  = FRP with rough surface > FRP with smooth surface
                                      IBf)

-------
7,7,5  PHYSICAL FACTORS AFFECTING THE  FORMATION  OF SLIME

       Major physical  factors are the retention time and the depth of the recla-
  mation.   Also,  the current of  the water, the condition of the incoming light,
  the size  of the side face contacting  the water, the time of such contact, and
  the change of  the water level  seem to affect the formation of slime.

  a)   Relation between the contact space and the contact time

      The generation speed of the slime on the side face of the tank is corela-
      tive  to two factors of the contact time and the contact space.  In compar-
      ing these  two factors, the contact time (retention time)  plays a  more
      important  role in the generation of the slime than the contact space does.
 Table 20.   The relation between  the volume of SS and the contact space/time
Item
Chuo Citizen Center:
Receiving basin
Upper tank
Hamanomachl Pump Station:
Receiving basin
Upper tank
X
Generation speed
(•g/day)

216
73

14
70
y
Tank wall space
[Contact space]
(m2)

16.6
10.5

12.6
5.2
z
Retention time
[Contact tine]
(Hr)

113.2
32.2

21.2
5.4
Correlation coefficient (r)
[Contribution rate]
*' (y)


0.575
[332]

y:(0


0.920
[852]

x:(y,z)


0.999
[99X]

 b)  Relation between the  formation of  slime and the change of the stored
     water level

     As for the generation of  suspended solids on the contact space, the more
     suspended solids can  be seen where more often the water level changes.
     This is because  the contact space  on  the side face is exposed to the air,
     when the water level  goes down,  and the impurities in the water contacting
     the side face can be  easily detected.

     On the other hand, in the tank which  has no change in the water level,
     more suspended solids can be seen  at  a lower part of the side face.
                                      181

-------
           24

           20

           16

           12

            8

            4

            0

          100

           80

           60

           40

           20
            0
::::::::i::::::::::::: :::::::i-:-:v:v:v:.xo-:-: x^
-0.2    -0.4    -0.6   -0.8   -1.0     -1.2   -1.4
     Water level  based on  filled water level
                                     (m)
       Wiiiiliiii!	  29V.            28V.
                  -0.2   -0.4   -0.6   -0.8  -1.0
                                   -1.2  -1.4
                       Level of FKP plate based on filled
                       water level


             Fig. 8  Relation between distribution of produced
                     scale and variation of water level
                     (At Chuo Citizen Center: Water tank located
                      upper tank)

7,7,6   COUNTERMEASURE  TO WATER  SUPPLY EQUIPMENT  TROUBLES

a)  Possible troubles due to the quality of water

    When we reuse the reclaimed wastewater, water supply equipment may be
    troubled by 1) slime, 2) scales, 3)  corrosion, or 4) clogging.
    The most possible trouble caused by  the quality of water is corrosion.
    As an index of corrosion rate, the Langelier's index is used.  Table 21
    shows the comparison of corrosion in the reclaimed wastewater VS that in
    potable  water.  Although both the reclaimed wastewater and  potable  water
    are categorized in the corrosion group,  potable  water is more corrosive
    than the reclaimed wastewater.
                                      18?

-------
    TABLE 21  Comparison on corrosion effect between Potable Water
              and Reclaimed Wastewater
\. Item
Item"---.
Reclaimed
Waste-
water
Potable
Water
Max.
Ave.
Min.
Max.
Ave.
Min.
P H
8.0
7.6
7.2
6.8
6.7
6.5
Alkalis
[M]
(ng/fc)
101
76
50
27
16
10
Calcium
[Ca]
(mg/Jl)
84
61
37
55
24
13
Soluble
substance
[Sd] (mg/£)
2144
1565
484
187
77
32
Langelier
Index
0.240
-0.377
-1.004
-1.467
-2.073
-2.754
            Note: Langelier Index = pH-8.313+log(Ca/20)+log(M/50)-
                               2x(/2T5xlO~5x
                  Evaluation Case (1) Index >0

                             Case (2) Index =0
                             Case (3) Index <0
  .5xlO~5xSd )
able to protect metal
(producing scale type)
stable for chemical action
able to dissolve
(active in corrosion type)
Other troubles such as equipment troubles and pipe corrosion are expected
to occur in future.  Because these are deeply related to the conductivity
and the chlorine ion density of the reclaimed wastewater, it is required to
improve the quality of the water and to keep the ion density below the
limit.

However, even if such improvement can be made technically, it may be
difficult to carry out economically.  Therefore, the selection of the most
appropriate equipment would be very important.  To be more concrete, the
countermeasureB should be focused on two points: selecting anticorrosive
metal for the material and eliminating physical factors to generate slime.

a. Selecting anticrrosive metal for the material

   The item which is most easily affected by corrosion is distribution pipe.
   Table 22 shows the result of the anti-corrosion test for four typical
   materials of pipe.  It tells that vinyl chlorine lining steel pipe or
   copper pipe has an excellent anticorrosion feature, although the joint
   part of those types of pipe should be also anticorrosive, which is
   another problem to be solved.
                                    183

-------
           TABLE 22  Test data on anti-corrosion faculty for materials of distribution pipe
Kind of water pipe
^~~~~~— ~__^__Test water
Item ~~— -___^^
Corrosion Ratio
Block Ratio
Quantity of
Sediment
Max. depth of
corroded pit
(mm)
Max . corrosion
ratio
Ave. depth of
corroded pit
(mm)
Ave . corrosion
ratio
Condition of
corrosion
Pipe
Joint
Block
ratio on
pipe dia.
(%)
Block
ratio (%)
Material
Unit sediment
(g/m2)
Pipe weight
after cleaning
scale (g/cm2)
Material con-
dition after
cleaning
scale
Cast iron pipe
(CIP 80A)
Reclaimed
Wastewater
0.8
8.0
0.16
2.28
Rust on all
surface
(water proof
rust)
2.5
40
Cast iron
1031.05
7.58
corroded
Potable
Water
0.86
8.6
0.18
2.57
Rust on all
surface
(absorbable
water)
2.5
12.5
Cast iron
630.18
7.67
corroded
Zinc coated
steel pipe
(SGP(W) 80A)
Reclaimed
Wastewater
0.10
1
0.07
1
Rust on all
surface
(water proof
rust)
1
22
Cast iron
54.53
3.30
corroded
Potable
Water
0.37
3.7
0.15
2.14
Rust on all
surface
(absorbable
water)
I
22
Cast iron
132.17
3.20
No change
Vinyl CL lining
steel pipe
(VLP(W) 80A}
Reclaimed
Wastewater
0
0
0
0
Rust only on
a joint part
0
20
Cast iron
3.81
4.49
No change
Potable
Water
0
0
0
0
-ditto-
0
20
Cast iron
4.12
4.47
No change
Cupper pipe
(CUP(L) 80A}
Reclaimed
Wastewater
0
0
0
0
-ditto-
0
40
Cast iron
5.7
1.85
No change
Potable
Water
0
0
0
0
-ditto-
0
40
Cast iron
1.2
2.18
No change
00

-------
b. Countermeasures to prevent slime

   The physical factors of the slime formation and the restraint conditions
   are shown in Table 23.  The following is the summary of check points in
   planning the receiving basin and the upper tank.
         TABLE  23   Causes  of producing  Slime and
                   inhibitory conditions
\^^~-~^_^^^ Condition
Ti.\. Cause~~~~--~^_
Item \ ,. , v-..
N. of producing----^^^
Scale on
wall
surface
Sediment
on
bottom
Common
Surface condition
of material
Variation of
water level
in tank
Area contact with
water
Time of contact
(retention time)
*Depth of water
tank
Retention time
*Residual
Chloride
*Light
Plus
(active)
conditions
Rough
Big
Big
Long
Shallow
Long
None
Some
Negative
(inhibitory)
conditions
Smooth
Little
Little
Short
Deep
Short
Some
None
                   Note: * Marked item could not check in the survey.
                         However, these items may be one of causes of
                         Slime production from existing documents.
   1) Material

      The material of tanks should be excellent in anticorrosion and
      shading, and the finish of the inner face should be carefully
      checked.
                                    185

-------
       2)  Shape

          The  tank with  a  large  surface  of  the  side  face  or with  a  shallow
          bottom should  be avoided.

       3)  Capacity

          The  tank should  have an  appropriate capacity  so as  to keep  the
          retention  time within  the  limit,  and  the other  equipment  such  as
          lift pump  should be enhanced as much  as possible so that  a  smaller
          tank can be  installed.

       4)  Method of  water  supply

          The  water  supply by upper  tanks has many factors to generate slime
          such as the  water level  change and the direct rays  of  the sun (which
          increase the temperature and the  photosynthesis of  plant  plankton),
          so that other  method like  a pressure  tank  should be developed.

       5)  Others

          Although adding  chlorine chemicals in one  of  the most efficient way
          to prevent slime, the  residual chlorine will  decrease during distri-
          bution. Especially for  the facilities distant  from the reclamation
          plant, it  become hard  to secure the residual  chlorine enough to
          prevent slime.  Therefore, it  may be  necessary  to  consider  to add
          the  chlorine chemical  at each  user's  site.

     We have reported  the  result of  the  follow-up research on slime,  scales,
and corrosion.  We plan to have  a  long term research on how  those affect  the
safety of the water  supply and the equipment.
                                    186

-------
 8,   EXPANSION PROGRAM OF  MODEL PROJECT  FOR A  WASTEWATER  RECLWATION
     AND  REUSED SYSTEM


 8,1  BACKGROUND

     As mentioned before, we have supplied the reclaimed wastewater of
 400 m3/day  since June, 1980.  Teh citizens have been very conscious of the
 reuse of  treated sewage for miscellaneous use, and the need of this reclaimed
 wastewater  service is increasing at the buildings surrounding the public
 offices which  is now in service.  Expecially in the Tenjin area,  Chuo-ku,
 where there are a lot of large buildings of banks, business offices,  and
 department  stores, forming a center of politics and economy in western Japan,
 the construction of new large buildings and the reconstruction of old buildings
 are planned.   There is a large potentiality of the miscellaneous  use  water.
     Also we started the reclamation work in 1981 on the Hakata Bay General
 Project, and in a part of this area, Jigyo and Momochi area with  138ha,
 educational facilities (such as university and museums) and urban facilities
 (such as hospitals and houses) will be constructed.  Moreover, on this
 reclaimed land the "Asian-Pacific Exposition in Fukuoka 1989" will be held to
 celebrate the  100th anniversary of the city during March to September in 1989.
 Because this exposition is expecting six million visitors,  a large amount  of
 miscellaneous use water will be needed temporarily.  We expand the Model
 Project from 1986 in order to promote the efficient reuse of treated  sewage
 and  to meet the large needs of miscellaneous use water, based on  the  result of
 the  present models.
     This will bring us the following benefits and to ease  the strained  demand
 of water supply.

 a.   Treated sewage as a permanent water resource

 b.   Stable  supply of miscellaneous use water during drought

 c.   Switch  the inbuilding reclaimed wastewater  system to the large area
     reclaimed wastewater supply system in order to decrease the users' cost
     and make an efficient use of equipment space

 d.   Enhance the cost performance of the existing models project

 8,2   PROGRAM PLANNING

 8,2,1   SETTING  THE SERVICE AREA

     In order to realize  the cost efficient project,  it is important to
minimize the construction cost of reclamation facilities  and  distribution pipe
by selecting the service  area  with high density of users.   This also benefits
 the users in that the  users do not have to equip the  reclamation  facilities in
 their buildings,  when  they  build new buildings  in the  area with the treatment
sewage reclamation and reused  system.   So,  all  they need  only  install double
piping system.
     Taking these facts  into consideration,  researching on  the  construction
plan of  large  buildings and on the location of  buildings  to be  served, and
studying the cost efficient expansion  of  area,  we  finally set the  service area

                                      187

-------
in the central urban area and the reclaimed land.


8,2,2   BUILDINGS TO BE  SERVED


     Because It is more beneficial  to  start the  service  at  buildings  with
larger water demand, we set up the  buildings to  be  served according to the
standard in the Water  Saving Plan. Since  the reclaimed wastewater miscellaneous
use water supply requires double piping in the building  which  needs a space  for
pipe shaft as well as  the additional equipment cost, we  excluded  the  existing
buildings without double piping.
     The buildings to  be served can  be categorized  as  follows.
                                                            t
a) Central urban area  (178 ha)

    1.  Buildings served by the present Model Project  (12),
        public buildings

    2.  Buildings served by the inbuilding reclaimed wastewater supply
        system (17)

        These are the  buildings with the inbuilding reclaimed  wastewater
        supply system according to  the Water Saving Plan.   The reclamation
        cost at those  buildings is  rather high due  to  its small size, so that
        it is better to switch it to the large area reclaimed  wastewater
        supply system.
        Before we made the final decision, we sent  the users a questionnaire
        to survey their attitudes to switching the  existing system  to the
        system of this Model Project.

     3. Planned buildings (26)

        These are the  buildings of  which construction was officially  announced
        in the Tenjin  Area Redevelopment Plan.

     4. Prospective buildings (20)

        These are the  buildings which  can be expected  to build in the site with
        5,000 m2 or more space as specified in the  Water Saving Plan.
        (The size of the space can  be  calculated by the  following formula:
        plottage area  x volume ratio specified by law)
                                     18R

-------
     5.  Building  to be  rebuilt  (9)

        The  large old buildings which will be possibly  rebuilt by  1995 be-
        cause  of  deterioration.

     6.  Other  buildings which has double piping  system  and  applied for the
        service.  (2)
         Photo.  2
                   Central urban area of Fukuoka City  (Around Tenjin &
                   Watanabe  street)

b)  Reclaimed land (138 ha)

    Public facilities, business buildings, and educational facilities which are
    planned to build on the reclaimed land will be supplied with miscellaneous
    use water.  As for  houses, only housing complexes will be supplied be-
    cause it is hard to control individual houses to follow the administrative
    instruction.  It may cause mispiping to potable  waterworks when it will
    be rebuilt, or other sanitary problems.  Also, facilities in the ex-
    position area which will be held in 1989 will be supplied with miscellane-
    ous use waterworks.
            Photo.  3  One of reclaimed lands (Jigyo SMomochi Zone)

                                     189

-------
8,2,3   PLANNED SUPPLY

a)  Unit consumption of water

    The unit consumption of water for flush toilet  of  non-dwelling units was
    given to each building type according to the Miscellaneous  Use Waterworks
    Technical Standard which was appointed in March, 1985,  to apply to  miscel-
    laneous use water facilities of the inbuilding  reclaimed wastewater supply
    system.  As for the standard unit for dwelling  houses,  we used 25 £/capita
    each day, based on the reclaimed wastewater  demand research.   This
    figure is considerably lower than the standard  of  other cities, because
    of the wide spread of water saving equipment encouraged by  the government.
           TABLE 24  Technical manual
                     Unit consumption
on miscellaneous water system:
of water by building's use
Building use

Primary school
Secondary school
High School
None of restaurant
Office
Existing restaurant
Hospital
Library
Restaurant
Market
Citizen Center
Exhibition Hall
Bus Terminal
Hotel
Water quantity for flush toilet
Subject
Fixed number of
boys & teachers
Fixed number of
boys & teachers
Fixed number of
boys & teachers
Total floor
space
Total floor
space
No. of bed
Total floor
space
Total floor
space
Total floor
space
Total floor
space
Total floor
space
Total floor
space
Total floor
space
Unit quantity
15^242. /man-day
I8^28i /man-day
18^28X, /man-day
1.2M..8J./m2-day
1.3^1. 9 £/m2 -day
90^im/bed-day
1.4M..82./m2-day
2.4V3.2J!,/in2-day
l.rvl.3X./m2-day
1. 2^2. 
-------
    2. Hourly peaking factor (the rate of hourly maximum to daily maximum
       demand)

       Considering the operation hours of each building, the unit consumption
       of the water per capita,  and the share of floor size of each building
       in the service area,  the  rate of hourly maximum to daily maximum demand
       was set in 2.5 of weighted average.

c;  Planned water volume

    The planned water volume is  calculated  as follows, using the daily  peaking
    factor, the hourly peaking factor, and  the  efficiency ratio 0.9(considering
    the leakage from distribution pipe).

    Average daily
    water consump-  = Standard unit x Floor size x   stimate
    tion                                           population

    Max.  daily      _ Average dialy   ._  Daily peaking  _._  Efficiency
    water supply      water  consump-  '  factor 0.8     "   ratio   0.9
                      tion

    Max.  hourly       Max. daily         „          , .    .
    water supply    = water  supply   X   Hourly PeaklnS factor 2'5


    Among non-dwelling buildings,  the estimated water  volume for  the buildings
    of the inbuilding reclaimed  wastewater  supply system and of  the Model
    Project was calculated by the  past record,  and  that for the buildings of
    which the use was clarified  was calculated by the  unit  consumption  of water
    for each building type,  and  that of the buildings  of which the use  was not
    clarified (such  as prospective buildings)  was calculated by  the weighted
    average of the unit consumption of water for the commercial  area.   And
    for multi-dwelling complex,  the estimated water volume  was calculated by
    the standard unit per capita each day.   Table 25 shows  each  calculated
    value.
                                     191

-------
TABLE 25  Scheduled water consumption by customer's facility
                                                             (Unit: m3/day)
Customer's Facility
Central Urban Area
Reclaimed
Land

Office building
existing model
Building using
Inbuilding reclaimed
wastewater supply
system
Building under planning
New building
Renovated building
Candidate building
for use of sewerage
Sub total
Non-residential use
Residential use
Sub total
Grand total
Used Water
Quantity
Ave./day
117
225
450
367
290
28
1,477
285
368
653
2,130
Supply Water
Quantity
Max. /day
164
315
630
514
407
38
2,068
399
515
914
2,982
Supply Water
Quantity
Max. /hour
409
788
1,576
1,284
1,017
95
5,169
998
1,288
2,286
7,455
   Also,  the volume of water supply for the Exposition in 1989 was calculated
   by the estimated number of visitors.
   Average daily
   water consumption

   Max. daily water supply

   Max. hourly water supply
  432 m3/day

  908 m3/day

2,270 m3/day
   Flush toilet water, daily  : 35,087  x  9 I /day, capita  x 1/1000
                               capita

                               =  316 m3/day


                       peak   : 88,000  x  9^/day, capita  x 1/1000
                               capita

                               =792 m3/day
                                      19?

-------
    Sprinkle on streets :  50,000 m2  x 1.8£/day,  m2  x 1/1000

                          = 90 m3/day

    Sprinkle on planted trees :  26 m3/day

    On the other hand, the service plan does not take  sprinkling water into
    consideration if it is done duirng night or early  morning when the water
    consumption decrease.   Because it can be covered by flush toilet water.
    But for the trees of park and street in the area where new distribution
    pipe will be laid, sprinkling water may be considered.

    The volume of sprinkling water was calculated by the size of parks and
    street trees, and the standard unit of sprinkling  (4 £/m2, day), accounting
    for 36.5 m3/day.  The period of sprinkling is expected to be for three
    months in summer.


 8,3   FACILITY PLAN

a)  Raw water

    The secondary treated water at the Chubu Sewage Treatment Plant, as the
    same raw water as the present Model project.

b)  Capacity

    Max. daily capacity: 3,000 m3/day
                         (existing 400 plus extending  2,600)

c)  Reclamation method

    The reclamation method is the same as the present  Model Project is using,
    considering the required quality of water and the  following matters.


    .....    .    +  Ozonation  +  Sodium hypochlorine
    filtration                   ,. . ,   .
                                 disinfection
                                      19.3

-------
House
                                              Sewerage Plant
                                       Primary sedlman-
                                                                 Fln.l ««di- chlorine
                                       t«tlon buln      Aeration  tank »«""eion   contact i
                                                                                  h amber
                                                                                           Treated sewage
                                                                                                  Hakata Bay
                                                  Pressure Storage Disinfection  Ozone         Sand fll
                                                  tank    tank      v«.»«l     reactor       tank
           : ration
            Sewage
                                                                    Reclamation facilities
                    Building reusing
                    reclaimed wastewater
     Fig.  9   Flow Diagram  of  Sewage Treated Water  Circulating  Reuse System
                                                                                  No.
                                    IK—^^^
                                    Y"V\ Fukuoka
                                     k 1\ \Castle
                                                                                    Reclaimed Wascewater
                                                                                    Facility
                                                                                    (as of Mar. 1987)
       Name

Raaanomachi Pump  Stn
Chuo Ward Office
Chuo Citizen Center
Tenjin Station (subway)
Akasaka Station (subw-oy)
Japan Tabacco Industry
Daimyo Public Hall
Chuo Police Office
Chuo Post Office
Co-operative Public
Office of Legal Affairs
Bureau
Chuo Gymnasium
 Municipal Office
   Fig.  10   Lang diagram of  the  model project  for a  wastewater reclamation
               and  reused  system
                                                   194

-------
    Criteria

    1. Maintain the required quality of the reclaimed wastewater

    2. Secure the safety in a sanitary aspect

    3. Cause no troubles in on equipment such as corrosion and clogging

d)  Distributed plan

    The distribution reservoir will be built at reclamation facilities, so
    that reclaimed wastewater will be pumped to the business area and the
    reclaimed land through two piping route.

    In order to stabilize the condition of water supply and to prevent the
    deterioration of water quality caused by stagnation, distribution piping
    system net should be used as much as possible.

e)  Outline of the facility

    After reviewing the factors mentioned above, the outline, capacity
    of the facility and distributed piping route was decided as shown in
    Figure 10 and Table 26.
  TABLE 26  Outline of Design
Name of
Facility
Raw Water Vessel
Sand Filter
Vessel
Ozone Reactor
Ozone Generator
Chloride mix
Vessel
Distributing
Reservoir
Pump for
distribution of
water
Pipe for water
distribution
Construction
R C
Moving floor type
filter (Stainless St.)
FRP made
cylindrical vessel
Silent discharge with
water cooling
R C
R C
Underwater pump with
pressure tank
Cast iron pipe with
duct-tile
Shape and
measure

2,6004>x5,900Hx3 units
2,300(()x5.0n! x 1 unit
1 , 800<)>x5 . Om x 1 unit
600g/H x 3 units
W1.0xL3. 4xD3.0
3 water lanes

100mm xl.8m3/min.
x30kw x3 units
<(> 80nnn x0.9m3/min.
x!5kw x3 units
100-\4>200 L=7.7km
(incl. 3.9km exist.)
4>150H200 L=5.0km
Capability &
others
Retention time > 20 min.
Filtering speed 200m/day
Retention time > 15 min.
Injection rate 15PPM
Retention time > 15 min.
> 1,200 m3
for Central urban area
for Reclaimed land
for Central urban area
for Reclaimed land
                                     195

-------
9   CONSTRUCTION  SCHEDULE AND  FINANCIAL PLAN

9,1  CONSTRUCTION SCHEDULE

     We are attempting to start operation in March, 1989,  on  a  step-by-step
base to minimize the cost of preinvestment; the 1st period (1986-1988) includes
the extension of 1,600 m3/day and the 2nd period (1989-  )  includes  the ex-
tension of 1,000 m3/day.  And the total construction cost  will  be  approximately
1.8 billion yen.

9,2  FINANCIAL PLAN

     If the reclaimed wastewater resources can be secured  as  planned, the
Expense and Revenue of each year will go into surplus in 1900 due  to the
demand from the Exposition and large buildings.   We believe that the expansion
program will considerably increase the payability of Model Project for a
wastewater reclamation and reused system.
                            TABLE 27   Plan of Finance

Expense
Revenue
ITEM
Operation &
Maintaining Cost
Depreciation
Interest
Total
Quantity of
Supply Water
Revenue
(¥1,000)
Unit Cost by
Water Sale
(¥/m3)
1989 Estimation
Annual
Amount
(¥1,000)
54,046
15,499
30,818
100,363
Water
Cost
(¥/m3)
136
39
78
253
397,485 m3/year
126,149
418
1995 Estimation
Annual
Amount
(¥1,000)
82,605
24,299
45,859
152,693
Water
Cost
(¥/m3)
143
42
79
264
577,795 m3/day
265,429
605
                                     196

-------
    T)

    H-

   00
    P

    3
    CO


   X)
   •a
Z 3
o  o>
rt 3
(D  a.
to  ?o
X  (D
•   O
    M

« W
[B  p.

rt 3

ro  ID
C  B)

D)  CO

3  rt

rt  (P

H-  S
    (D

13  i-t
 fD

 H


 O.
 CL

 0>
:eclalmed

 Land
                 Central  Urban  Area
                                        o  a

                                        3  3
i-h W
c  e
rt  H-
e  i-
i  a.
re  H-
   3
C 00
(B



"  I
   SH I-H
   re a
r»  o tr
re  i— c
                                                     a4 B  o.
                                                     c n  H-
                                                     H- a. a
                                         .

                                     R &
                                                                o
                                                                o
                                                                o
                                                          o
                                                          o
                                                          o
                                                                   o
                                                                   o
                                                                   o
                                                                             V
                                                            "I  O
                                                         *•  P)  IB

                                                         O  O T3

                                                         O  H-  P
                                                            H-  O
                                                         B  H-  H-
                                                                                                    I
                                                                                                    0)
                                                                                                    o
                                                                                                                             o
                                                                                                                             Ml
                                                                                                    vj


                                                                                                    Ul


                                                                                                    o
                                                                                                    o
                                                                                                    o


                                                                                                    B
                                                                                                     ttf

                                                                                                    CL

-------
9,3   EXPANSION  OF AVAILABILITY

     In order to increase the water supply and ease the demand of waterworks,
it is necessary to expand the service area as well as the type of use.
     As mentioned before, in the present Model Project the reclaimed waste-
water supply flush toilet use in which the users will not touch the supplied
water directly.  However, the-e will be other use such as 1)  cooling water of
air conditioners, 2) car washing, 3)  sprinkling for streets and trees,  and
4) landscape use (playing fountains and ponds).
     The basic conditions for these use are shown in Table 28.  Since the con-
centration of the chlorine ion and the dissolved substance of the treated
water at the Chubu Sewage Treatment Plant is high, the desalination process
is necessary if it is used for cooling water of air conditioners or car washing
water.  The equipment of desalination is very expensive so that the installa-
tion of this kind of equipment may decrease the payability of the project.
Also if it is used for landscape water, nutrient salts such as nitrogen and
phosphorus included in the treated water may help the generation of alga even
after the sand filtration.  So, more study will be needed before the practical
use.
     As for the use of sprinkling for planted trees, we thought that the salt
in the reclaimed wastewater might affect the plants which are week to salt.
But the result of the test, actually sprinkling the treated water to the
planted trees, showed us there would be no problem in using it.  So, we added
the sprinkling use of the reclaimed wastewater to the available use.  The
outline of this test is as follows.
Table 28.  Basic requirements for treated water use

Urn
1. Flv»h cotUt
2. Cooling watct
for alrcondi-
ti oners

3. Car washing
4. Sprinkling
5. Utter works
and playing
f contain*

Level
Low
Low


Median
Medium


Purport
Conveyance of sewage
ROOK temperature
control

Car washing
Water supply to pints
and trees.
Laying dust.
Recreation (cc ease
mental stress)

Equipments
Hot to cause any damage on
equipment.

equipment. (Selected
••te rials and Maintenance
possible damage.)
Hot to cause rust, not to
damage on luster, or not to
include Much salt.
Hot to cause any damage on
equipment. (Selected
materials can prevent most
of the possible damage.}
Not to cause any damage on
equipment. (Selected
materials can prevent most
of the possible damage.)
Requirements
Human body and Environment
There is no ham on the human
body.
Environmental effect should be
considered.

can prevent the possible damage.)

There is no particular require-
ments when using car washing
machines .
For hand-washing, the intake
through skin and mouth should
be prevented.
The intake through skin and
mouth should be prevented.
Tbe wactr quality will vary
according to the type of
sprinkling: on-street, plants
and crees.
The intake through skin and
mouth should be prevented.
Fish should be able to live
in the water.
Environmental effect caused by
scattering of the treated water
should be taken into considera-
tion.
	 	 	 	

Feeling and Odor
Ho discomfort or odor should
be caused.

ment.

There is no particular require-
ment when using car washing
machines.
For hand-washing, no discomfort
or or dor should be caused.
No discomfort or odor should be
caused.
No discomfort or odor should be
caused.
                        (Reference:  Guidelines on sewage reuse for buildings)
                                     198

-------
9,3,1  HOW DOES  THE  SPRINKLING OF THE  RECLAIMED WASTEWATER
        AFFECT  PLANTED TREES FOR  ORNAMENTATION?

a)  Purpose

    We had a test to study how the reclaimed wastewater affects the growth
    and action of young trees when it  has been sprinkled, because the reclaimed
    wastewater contains more chlorine  and nitric acid than potable  water.

b)  Test materials

    Among trees which are commonly planted  in gardens and street-side, five
    different species were selected according to their tolerance to chlorine.

    1. Trees which are hardly affected by chlorine.

       Camphortree  (Cinnamomum camphora),  Sasanqua  (Camelia sasanqua)

    2. Trees which are easily affected by chlorine.

       Fragrant olive (osmanthus asiaticus)

    3. Trees which are categorized in  the middle class between the
       two above.

       Azalea (rhododendron indicum),  Hirado azalea  (Phododendron mucronatum)

c)  Test method

    Those five different trees were cultivated in a  large pot from April to
    December of the year, while the reclaimed wastewater had been sprinkled
    on them to see its affect on their growth compared with the case of potable
    water and rainwater.

    Table 29 shows each ion concentration of five different ingredients of
    the reclaimed wastewater which may affect the plants.  After repeated
    measurements (14 times), no significant differences was found in the level
    of each concentration.

    Comparing with potable  water, the reclaimed wastewater contained ex-
    tremely high percentage of Na+, Cl~, and Noo~.

-------
           TABLE 29  Ion density of reclaimed wastewater which
                     were used for the test (unit:   ppm)
Date of
sample
6 Jun.
19 Jun.
4 Jul.
7 Jul.
31 Jul.
12 Aug.
28 Aug.
11 Sep.
25 Sep.
9 Oct.
23 Oct.
6 Nov.
20 Nov.
4 Dec.
Average
Minimum
Maximum
Potable Water
Na+
332.0
550.0
250.0
450.0
330.0
410.0
352.0
325.0
330.0
445.0
355.0
510.0
437.5
557.5
388.2
330.0
557.5
18.5
K+
19.8
15.2
20.0
24.0
36.0
22.0
25.2
31.3
20.5
25.5
23.5
32.5
27.5
42.0
26.1
15.2
42.0

N03~
313.0
325.0
385.0
306.0
339.4
403.0
293.0
315.0
245.0
288.0
361.0
365.0
318.0
334.0
327.9
245.0
403.0
24.6
CL~
562.0
398.0
466.0
275.0
735.0
834.0
782.0
765.0
756.0
839.0
683.0
899.0
721.0
976.0
692.2
275.0
976.0
31.8
N1U+
-
-
-
4.5
20.2
11.3
15.2
11.2
8.5
11.8
8.0
5.4
14.3
17.9
11.7
4.5
20.2

d)   Result
    1.  The trees which had been sprinkled with the reclamed wastewater grew
       rapidly.  Also, nitrogen in the reclaimed wastewater increased the
       nitrogen contents in the leaves, so that the color of the leaves became
       dark green and the leef dry weight of trees was increased.
                                     ?nn

-------
.Ni
O
l— >
*1
H-
00
h-«
U)
x-s O
rt o i-t
rr o o
m 3 Z
*O re
W OJ 3*
rt i-(
0> (D i-f
H CL 01
rt rt
X H-
O P. O
>-h rt
3" o
H Hi
fl> (D
U) 0> •<
rt O O
^ 3- c
3
rt 00
P-
3 rt
(D 1-1
ro
O (0
i-h W
•-< o
0 3
C
3 rt
OQ 3"
fD
rt
i-l (D
0) 3
IV D.
U)
O
CT (-h
III
i-h H
O (D
i-l (0
fD rt
~ ~~ Azalea Sasanqua " ~° u Azal
Fragrant Hirado Camphor- Fragrant
Olive Azalea tree Olive
> SB 01
N H-
» n
>-• to en
re a. 01
01 o in
01
3
JQ
" o e
1-1 CO 1)
re B
ro 13
rr
o
M
1
Growth
width
0 •« ^
h-1 •-(
H> 01
< 00
re >-t
» >
3 N
t-1
> SE re
N H* 01
X w w
fl> CL QJ
B o «
3
rt n e
re I B
ro *o
3"
O
7
Jrowth ratio of
light of tree
o M M


	 -)

•:::::::::•: i

	 -1

r 	 , , , i
rowth ratio of
ia. at the stem
M NJ u

u ,)

	 _J

; 	 , 	 , 	 rJ
CUD
»>.)»
ratio of » o »
at the top of tree 3Sj-
S?f
1 1-1 M ^ ^.Q.
•«-
1 S»
	 1 „»
	 	 ...../...ii s
r»
.t;;.::.:;.:;;.::;::ji 5

	 	 v.^

i

rt
(D
O
o
      P-
      OQ
      n>
      o
      rt
      CD
Cd
Di
CO
03
cr
ro    ro
      o
      3
     T)
      M
      0)
      OJ
      rt
      cr
      (D
      o
      M
      Q)
      H-
      3
      CL

      CO

                                                     ro
                                             gi      ^

                                             o      ^--
*-      r*
                                                                                                   K^^F". t^fl
                                                                                                                              re

                                                                                                                              Q.
                                                                                                                              re
                                                                                                                              o
                    re
                    Q.
            f
            a      v>
            u       n
            Ml      0>
                    3
                                                                         1st       Cn»




                   T)
                    O
                 '  tn
                   g


                                                                                                                         NJ t
                                                                                                                O CO 3! >  11
                                                                                                                01  01  H. N  hi
                                                                                                                3  01  M tu  01
                                                                                                                T3  (U  01 H100
                                                                                                                3* O  O. re  tl

                                                                                                                °  "§  ° °  3
                                                                                                                   01  01     rt
                                                                                                                rt     N
                                                                                                                1     B     O
                                                                                                                re     i—     !-•
                                                                                                                re     re     H-

                                                                                                                      01     *
                             DE3D
                              H- rr  o
                              SUM
                                 0- 01
                              O  I— H-
                              3  re  B
                              i-    re
                             •<;  e  o.

                                 «  «
                                 n  S

-------
fl
0)
c
•H
M
c
0)
T3
                                                       Reclaimed wastewater
                                                       Potable water
                                                       Rain only
       Fragrant   Azalea  Hirado   Sasanqua  Camphor
       Olive             Azalea            tree
      Fig.  14   Residual  Na  density  remained  in a leaf
               of  plants on the  end of  test
 The percentage of chlorine and sodium contained in the leaves of
 Fragrant olives  (which may be more sensitive to chlorine) and Hirado
 azaleas/Azaleas  (which may be categorized in the middle class) in-
 creased more than that of Camphortrees and Sasanquas  (which may be
 Tiardly affected  by chlorine) did.  Especially in the  leaves of Fragrant
 olives, there were a remarkable increase of chlorine.  This type of tree
 would grow well  due to the nitrogen of the reclaimed  wastewater, but
 would be easily  affected by the chlorine of the reclaimed wastewater.

-------
  (ppm)

   60
«
0)
co  40
C
0)
C
0)
T3
20
                                                         Reclaimed wastewater
                                                         Potable water
                                                         Rain only
       Fragrant  Azalea  Hirado Sasanqua   Camphor
       olive             Azalea            tree
        Fig.  15  Residual CL Ion .density remained
                 in a leaf of plants on  the end  of  test
  (ppm)

   60
ca  40
.
4_»
•H 20
en
C
T3

+

z
n



•

























i:':'a

l^-'-Bi





















|
fAA
•V^l










71
/
y
g

S
?

g

^



/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
f







rrriv^

iy$M

      Fragrant   Azalea  Hirado  Sasanqua Camphor
      Olive              Azalea           tree
     Fig.  16   Residual  Na Ion density remained in
               a  leaf  of plant on the end of test

-------
e)  Conclusion

    After the test, we concluded that the sprinkling of the reclaimed waste-
    water would give a plus effect on the growth of plants and trees due to
    its high nutrient content.  Therefore, salts and chlorine in the re-
    claimed wastewater won't cause any serious troubles on them, as long as
    the sprinkling of the reclaimed wastewater is limited to the period of dry
    season.  However, more study should be needed for the trees which are
    easily affected by salts (Fragrant olives) to see whether or not any
    chronic trouble will be caused by the sprinkling of the reclaimed waste-
    water.
               (ppm)
               200
             •H
             CO

             .§  100

             o
             u
o—o  Fragrant  olive
a  a  Hirado  azalea
A-	A  Azalea
o-—o  Sasanqua
?	v  Camphor tree
                      0  400  800    1.600            3.200
                       Treatment CL Ion density    (ppm)
                 Fig. 17  Residual CL Ion density remained in a leaf
                          of plants on the end of test which used
                          different density of water
    The  soil which was  used  for  the  test  is  often  used as  planting soil be-
    cause of its permeability, which might have  prevented  any trouble on trees.
    Therefore, before using  treated  water for  irrigation,  the permeability of
    the  soil or the  land  should  be checked and conditions  should be provided
    to prevent the accumulation  of salts.

-------
10   CONCLUSION


     We have reported Model project for a wastewater reclamation and reused
system as well as the present situation of miscellaneous use water of
Fukuoka city and the expansion program of the project.   In future, this Model
Project will be expanded to other private buildings and the spread of miscel-
laneous use water will greatly contribute not only to the water saving policy,
but to the prosperous city with better water environment.
     We are planning the Aqua-Recycle Town Project which is the miscellaneous
use water project including Model Project for a wastewater reclamation and
reused system the central urban area of the city.   This will increase the
amount of available miscellaneous use water to approximately 12,000 m3/day.
We will make all the efforts to realize the multiple use of treated sewage
and the effective use of precious water resources.

-------
FLOOD CONTROL OF URBAN RUNOFF IN THE EAST AREA OF
       OSAKA PREFECTURE (NEYA RIVER BASIN)
                       by
                 Katsuhiko Kitai
                    Director
                Sewerage Division
          Osaka Prefectural Government
   Otemaeno-cho, Higashi-ku, Osaka 540, Japan
     The work described in this paper was
     not funded by the U.S. Environmental
     Protection Agency.  The contents do
     not necessarily reflect the views of
     the Agency and no official endorsement
     should be inferred.
          Prepared for Presentation at:
       llth United States/Japan Conference
                       on
           Sewage Treatment Technology

                  October 1987
                  Tokyo,  Japan
                      207

-------
                                  ABSTRACT
     The eastern part of Osaka Prefecture, comprising the Neya Basin which is
to be covered by Japan's first regional sewerage system, is a low-lying area
which has frequently suffered flood damage since ancient times.  Though dam-
age has, over many years, been gradually reduced due to sewerage construction
and river improvement, the recent rapid urbanization of this region has in-
creased rainwater runoff from the region far beyond original estimates.

     To cope with this situation, we have made a rainwater runoff model using
the Espey Model with an increased run-off coefficient.  As a result, it has
been proved that the pump and pipe capacity is now insufficient due to the
increase in peak discharges.  In addition, calculation using the SKM Model
revealed the possibility of overflow on a fairly large scale.

     Osaka Prefecture plans to solve these problems by improving discharge
capacity, as well as by constructing storage facilities for sewerage pipes,
which may prove to be a more efficient measure.  It is also expected that the
runoff load during rainfall will be greatly reduced by means of these  facili-
ties .

     Furthermore, the Comprehensive Flood Disaster Prevention Plan for the
region covering sewerage, river improvement and facilities for runoff  control
is now under preparation.  This plan will coordinate related sections  by as-
signing clearly-defined tasks to each of them, and enhance safety precautions
against flooding in the Neya Basin.
                                     ?08

-------
                                  CONTENTS


                                                                         Page

 1.   OUTLINE OF THE EASTERN PART OF OSAKA PREFECTURE 	210

 2.   RAPID INCREASE OF POPULATION AND DECREASE OF AGRICULTURAL LAND 	  212

 3.   IMRPOVEMENT OF SEWERAGE 	212
  3.1  PRESENT SEWERAGE PLAN 	212
  3.2  SITUATION OF SEWERAGE CONSTRUCTION 	  214
  3.3  EFFECT OF SEWERAGE CONSTRUCTION 	  214

 4.   RIVER CONSERVATION WORKS 	  216

 5.   INCREASE OF RAINWATER RUNOFF 	220

 6.   ESTIMATION OF OVERFLOW QUANTITY ACCORDING TO THE PRESENT SEWERAGE
     PLAN 	222

 7.   MEASURES AGAINST RUNOFF INCREASE 	  227

 8.   REDUCTION OF POLLUTIONAL LOAD OF RAINWATER DISCHARGE FROM COMBINED
     SEWERAGE THROUGH SEWERAGE STORAGE 	  228

 9.   COMPREHENSIVE FLOOD DISASTER PREVENTION PLAN 	  231

10.   COORDINATION OF SEWERAGE PLAN AND RIVER CONSERVATION PLAN 	  233

11.   SUMMARY 	234
                                     209

-------
              1.   OUTLINE  OF  THE  EASTERN  PART  OF  OSAKA PREFECTURE

     Osaka Prefecture has  great  population density.   Though  the  Prefecture  is
 the smallest  in  Japan,  it  is  the second  most  populated with  an estimated  8.7
 million people.   Since  the Middle Ages,  Osaka has developed  as a center of
 the economy.  Its population  exceeded  2  million  in  the beginning of  this  cen-
 tury.  During the post-war period, Osaka's population increased  rapidly,  es-
 pecially  after about  1960.   The  city area expanded  with  the  efflux of  popula-
 tion from Osaka  City, the  center of the  Prefecture,  into surrounding cities.
                 Figure 1  Eastern Osaka in the 17th Century
     The eastern part is situated on a plain with an area of approximately
200 km2, bordering the Yodo River to the north and the Yamato River to the
south.  In ancient times, these two big rivers joined in the vicinity of
Kyobashi.  The Uemachi Plateau is found in the southwestern part of the
plain; a low and humid area extends east of the Plateau.

     As a result of the excavation of the southern part of the Uemachi Pla-
teau in the beginning of the 18th Century, the Yamato River now flows direct-
ly into Osaka Bay.  Also, a new tributary of the Yodo River which flows into
Osaka Bay was opened toward the end of the 19th Century.  As a result, the
Neya Basin was secured against overflow from the Yodo and Yamato Rivers.  How-
ever, as the formation of alluvion by these rivers ceased, the plain has re-
mained a low land up to the present.  Thus, only the Neya River has served to

-------
drain  rainwater  for low land between  the Yodo and Yamato  Rivers, which may be
called the Neya  Basin.  With the advance of urbanization,  drainage  of the in-
terior land and  the improvement of the deficient  draining capacity  of the
Neya River have  become urgent tasks.
                                                                          18.02m
                                                                          -2
    Figure 2  Height of  Ground  (Sectional View along  the Central  Loop Line)
      ©
Legend

Inner dralnag* area

Outer drainage area


City boundary

Railway

Green area for river
improvement

Drainage machine atatl

Pump atatlon

Sewage tr

Hat*
                                                                   _->~\  IKatano I
                                                                     '. kit?  I
                            Figure  3  Neya  Basin

                                         211

-------
     2.  RAPID INCREASE OF POPULATION AND DECREASE OF AGRICULTURAL LAND
     The population of the Neya Basin in the east of Osaka Prefecture  has
been rapidly increasing since 1960.  This population increase has  led  to  the
conversion of agricultural land into housing lots, resulting in  a  rapid de-
crease of the former.

     This urbanization has increased the quantity of effluent rainwater,
reduced the time before flooding, and worsened the damage by inundation.
Accordingly, a small inundation can now cause great damage.

     To cope with this situation, we have devoted ourselves to improving  the
sewerage system for hastening drainage and river conservation works  for pre-
venting floods.
                  300-
                  200-
                   163
                   them
                  100-
                c o>
                o s
                •H O
                                     267
                                          275
                                                281
                                                     2700
                            i     i     i     i
                   Year 1955  1960   1965   1970  1975
                                               1980
                                                     1985
8000



6000



4000



2000
  A-
    o
    CO
    01
    l<
4	I  <
Year
                Figure  A  Long-term  Change  of  Population and
                          Agricultural  Land in Neya Basin
                          3.   IMPROVEMENT OF SEWERAGE
 3.1  PRESENT  SEWERAGE  PLAN

     The  sewerage  in the  Neya Basin consists of the separate public sewerage
 systems of  Osaka and Moriguchi Cities and sewerages in the northern and south-
 ern Neya  Basin.  The outline of each sewerage plan is shown in Table 1.  After
 two years of  planning, construction of the sewerage for the Neya Basin com-
 menced  in 1965  as  the  first regional sewerage system in Japan.  As city area
 has sprawled  in adjoining medium- and small-sized cities in the Neya Basin
 sewerage  area,  a new plan covering a larger area was required.  To this end,
 the construction of the regional sewerage system was promoted.

-------
   Table  1   Sewerage Plan for Neya River Basin
— 	 	
N«ya Rlvti
rational
aavara|a
ayatai

Oaaka
City

Horiguehl
City

Konoika traatawnc
diatrict
Kavaaata traatunt
•Uitrlet
lufuku traataant
diatrict
NakahaM trtatMiU
diatrict
Hanattn eraatMnt
diatrict
Hirano craatiant
dlattict
Morlguchi traat-
•ant diatriet
&i»n
(ha)
6,725
S, 917
1,616
1.169
340
2,486
563
Daaign
Population
590,000
950,000
321,000
281,000
87,000
456,000
100,000
Trunk Scwar
Ungth (•)
56,380
67,960
39,827
39,850
18,353
58,274
200,387
Treatment
Capacity
-to'/iart :_
236,000
380,000
320,000
333,000
154,000
323,000
65,000
Legend
CZ3
. — |
1 — i
	 >

— »
o
n
Combined system
drainage area
Separate drainage
area
Combined trunk
sewer
Separate trunk
sewer
Pumping station
Treatment plant
Figure 5  Plan for Neya Basin Regional Sewerage System
                                    213

-------
     The regional sewerage system is designed to cope with an intensity of
rainfall which may occur approximately once in five years.  The effluence
rate of rainwater is calculated by multiplying the rate by the proportion of
the area used for city planning for each drainage subbasin, and then adding
the products.

3.2  SITUATION OF SEWERAGE CONSTRUCTION

                    Table 2  Sewerage Construction Status
                             (as of the end of 1985)
^^^^
Neya River
regional
sewerage
system
Osaka City
Moriguchi
City
Konoike treatment
district
Kawamata treatment
district
Imafuku treatment
district
Nakahama treatment
district
Hanaten treatment
district
Hirano treatment
district
Moriguchi treat-
ment district
Treatment Area
Area
(ha)
2,008
2,136
1,616
1,869
540
2,445
563
Popula-
tion
321,713
260,935
314,300
323,900
88,200
354,900
80,401
Ratio of Sewered
Area /Population
Area
(%)
29.9
24.0
100
100
100
98.4
100
Population
(Z)
45.4
32.7
100
100
100
98.4
100
     Sewerage construction status as of the end of  1985 is shown in Table  2.
Separate public sewerage systems for Osaka and Moriguchi Cities have almost
been completed.  However, the Neya Basin regional sewerage system was only
29.9% complete in the northern region and 24.0% in  the southern region at  the
end of 1985.  Further construction is necessary.  The investment in the re-
gional sewerage system from  1965 to  1985 is shown in Table 3.  The amount  of
investment is not proportionate to the proportion of sewered area, because
priority has been given to the construction of large-scale pumping stations
for storm water and trunk pipes.

       Table 3  Past Investment in Neya River Regional Sewerage System
                                                          (Unit;  ¥1 million)
" — "~~~"~— — — Year
Neya River regional
sewerage system

Konoike treat-
ment district
Kawamata treat-
ment district
1965 -^ 1970
16,721
10,092
6,629
1971 -v 1975
39,679
16,999
22,680
19761. 1980
46,744
21,217
25,527
1981-^ 1985
38,767
17,525
21,242
Total
141,911
65,833
76,078
 3.3   EFFECT  OF  SEWERAGE CONSTRUCTION

      Though  only  61.6% of  the  planned piping has  been constructed for the
 Neya  Basin regional sewerage system as of  the end of 1986,  the inundation
                                     214

-------
area has been greatly reduced.  As an example,  Figure 6 shows the comparison

between the situation of inundation and the sewered area in the region.  As

can be seen from  this figure, the inundation  area has decreased with the

progress of sewerage  construction.
    to
    <4-l
    c
    cd
    t-4
20



40
    a
    o
    ac
        1.000
    to
    01
    C
    a
        soa
               1.199
                        Inundation  area
                                                 28
                                                           29
                                                        3178
                                                   Sewered area
                             1568  \_-
    July  10,
1972
  e>
                          July 3, Sept.  10,   Sept.  29,   Oct. 8,
          13,
                 1975    1976
                   c5         
-------
      Besides mitigating the damage caused by inundation, the sewerage has
 also contributed to the improvement of the water quality of the Neya River.
 In about 1970, the Neya River was one of the most polluted rivers in Japan.
 However, its water quality has been greatly improved due to the construction
 of sewerage and the introduction of water from the Yodo River etc.  Figure 7
 shows the quality of water discharged from the Konoike and Kawamata treatment
 plants and the improvement of the water quality of the Neya River.
                     ppm
                      60
                      40 -
                      30 -
20-
Environmental quality 10
standard value
\
BOD
(mg/£)
SS
(mg/£)
Discharge Water Quality
(As of 1986)
Konoike TS
8.5
6.5
Kawamata TS
6.4
4.7

                           '69  '71  '73  '75  '77  '79   '81   '83   '85
                             '70   '72  '74   '76   '78  '80  '82  '84
                                                                      -60
                                                 40
                                                 30
                                                                       20
                                                 10
          Figure  7   Sewerage  Construction  and Water  Quality  Improvement
                    in Neya River
                          4.   RIVER  CONSERVATION  WORKS
       The  present  plan  for  the  construction  of  the  Neya River  was revised in
  1968, with  the  maximum rainfall  recorded  in Yao  City on June  26 and 27,  1957,
  (see  Figure 8), as  its design  rainfall.   The unit  hydrograph  method utilizing
  the rational method is used for  the  calculation  of runoff,  and the storage
  function  method is  used for the  inside  of river  channels.   The runoffs from
  inner drainage  area to river channels are those  determined  by the sewerage
  plan.

-------
             /Maximum rainfall                  \
             \,0n June 26 and 27,  1957 (recorded In Yao)J
              Maximum rainfall Intensity:  62.9'mn/hr   Return period 1/29 (Tomas method)
              Total rainfall         :  326.0 mm     Return period 1/250 (Toaaa method)
               Uniform rainfall throughout the entire drainage baain
             mn/kr
oo

60
30

SO

10
Time
Data
Recorded
rainfall







r_1__r__rr~~~^
19 18 21
June 26
M N W) O « — * »
N 6 0 n <0io
ooi^do o— pJiriM^loi-
                             Figure 8  Design Rainfall

      The basic  design  flood discharge obtained by the above calculation are
shown in Figure 9.  According  to the flood-control plan,  with a flow rate  at
Kyobashiguchi of 1,650 m3/s, water will  be discharged into the Yodo River  at
425 m3/s, into  reservoirs in the Neya River Flood Retention Park  etc. at 405
m3/s  and into improved river channels at a rate  of 850 m3/s.  The planned
distribution of design flood discharge is shown  in Figure 10.
           Oh
           River
                                                                Upper stream
                                                                of Neya River
                      River
             Figure  9   Basic  Design Flood Discharge  (Present Plan)

-------
                                                           Sada pumping
                                                           station
                                                           (0     .^Uppermost stream

                                                         135 X^   /*9o£ Neya River
                                               Taima drainage  •^•^fe--'
                                               equipment station^-^Uchiage River
                                                                Flood Retention Park
                                                  Upper stream
                                                  of Neya River I
Kyobashi-
guchi
Oh 690 960
River
200
\ Shirokita
l\ River
390 S40 BIO
In o
W
•H lj p
J= V 3 01
[A u )-> >
•H « 3 -H
s S ho:
• 480 430 ^_
L
60
»»o ,
8
                                                             1Neya River
                                                             JFlood Retention Park
                                                                  (-130)

                                                             liso
                                   Neya River
                               Upper stream
                                  of Hirano
                                   River
  100
Onji River
Flood
Retention
Park
  (-240)
Upper stream
of Onji River
                                                           SO
       Figure 10   Distribution of Design Flood Discharge  (Present Plan)
                           Table 4  Flood Control  Plan
Basic design flood
discharge
1,650 nWs
Improved river channels 850 m3/s
Drainways
425 m3/s
Reservoirs
405 m3/s
Kema © 200 m3/s
Taima © 135 m3/s
Sada © 90 m3/s
Onji River 240 m3/s
Neya River 130 m3/s
Uchiage River 35 m3/s
     As  is shown  in Tables  5  to 6, 82%  of works  for river  channel improvement
have already been completed with regard to the capacity of facilities  for
flood  control.  However, only 12% of works for the  construction of drainways
and 15%  for reservoirs respectively have been completed so far, though 51% of
needed land has already been  acquired for reservoirs in the  course of  plans
for the  construction of multi-purpose retarding  basins or  flood retention
park project.

-------
    Table  5  Progress of Bank Protection Works  (with regard to the
              capacity of flood-control facilities)
                                                       (Unit:  m3/s)
^ 	
To
tal
River channel
improvement
Dr
Re
ainway
Kema P.S.
Shiroklta canal
Taima F.S.
Neya River
water channel
Sada P.S.
servoir
Neya River
Onji River
Uchiage River
Total
Plan
1,650
850
425
200
135
90
405
130
240
35
Capacity as of
the End of 1986
810
700
50
0
30
20
60
60
0
0
Proportion of
Completed
Wor :s (ZI
49
82
12
0
22
22
15
46
0
0
    Table  6  Outline of Construction of River Flood  Retention Park

1.  Details of plan
""'•^River Flood
^•x. Retention
^\^^ Park
Type ^\^
V
iH
a
u
in
Total area (ha)
Flood control
capacity (m3/s)
Storage capacity
(10,000 m3)
Area to be
purchased (ha)
Neya River
Total
Plan
50.3
130
146
43.3
First-
phase
Plan
16.0
60
42.5
14.0
Onji River
Total
Plan
82.0
240
290
74.9
Ikeshima,
Fukumanj i
40.2
120
130
37.6
Hanazono
14.0
50
30
14.0
Uchiage
River
Total
Plan
13.4
35
36
13.3
2.  Progress of construction

Acquisition
of land
Progress of
construction
Remarks
Neya River
A7 0
43.3 ta (99Z)
0 First-phase plan
(16.0 ha) com-
pleted in 1983
* Second-phase plan
started in i983
Multi-purpose
retarding pond
Onji River
17.3 . f ti*}
74.9 •" (23t)
e Under investiga-
tion as cultural
assets
0 Started in 1985
Flood Retention
Park project
Uchiage River
6-7 , /cnji
13.3 ha C50I)
0 Land purchase
underway
Flood Retention
Park project
f Total
66-9 h (51J)
131.5 na U1IJ



-------
               Picture 1  Neya River Flood Retention Park and
                          Fukonokita Pumping Station
                      5.  INCREASE OF RAINWATER RUNOFF
     As explained above, flood-control facilities for sewerage and rivers
have been drastically improved over the last twenty years.  However, the in-
crease in population and urbanization have exceeded the expectations of the
later 1960s.  The resulting increase in runoff and other factors have been
causing damage by inundation almost every year.

     To cope with this situation, the plan for the regional sewerage system
has been revised drastically for the enhancement of drainage capacity, in an-
ticipation of the level of urbanization at the beginning of the 21st century.

     Table 7 shows run-off coefficients for each drainage basin according to
present and revised plans.  According to the present plan, the coefficient is
0.22 to 0.36, while it is 0.44 to 0.66 according to the revised plan.

     In conventional sewerage plans, the rational method has been used for
the calculation of rainwater runoffs, with emphasis laid on peak flow rates.
However, though this method is suitable for the determination of the pipe
section, it cannot be used to estimate rainwater runoff change within a time
period.  Accordingly, we have used the Espey Model for the evaluation of
rainwater runoff control at reservoirs.  This model has been chosen because
it agrees with actual rainwater runoff data, requires only easy-to-prepare
input data, and is applicable to a wide drainage basin.  The Espey Model, as
shown in Figure 11, is a method of synthesizing unit hydrographs for an

-------
                              O
                             s
OQ

 i-l
 n
 o.
 n>
                                     ff
                                     •8
                         s;o

                         o
              s   H  a  H T>
              C   H-  O  H- 0)
              H   S   n  B  (u
              it   it   CD  n>  ?r

              t  G.  rt  0* Hi
              9-  e   ;r e  M
              P>   J-i   Jto  i-l  O
              a   H.  3  H- <
                  3      3
              UJO<3   t—00  rj
O  H
HI  H.
    a
o  n
Ml  O
HI  g
                      NJ
                         9* te  3
              O   P- O  H.

                  2"     3"  B
             *O      13       u;
              *   Hi »  Hi  •—.
              5>   !—' 0>  M  CO
              ^  O  ??* O  (ft
                  33      U  n

              s   1-1  a  *"i  ^-^
              H.  pi  P. cu
              9   rt 9  rt
              .    10  .   n>
    9)
    rt
    9)
    rt
    O
 rt H
 O  H-
    a
T3  !t
 (V
    O
/™\ S


H- It
3  3"
•   (0

    CO
    rr
    9)


    rt


    O
    n

    it
    3
    ex
    i-i

    3
    o
Southern
Hlkouzyou
Nagayoshl
Ul
O

S
o
u>
o
o^
OD
o
0

OD
U)
8
00
NJ
o
Shinke
Shinke
2
»


5
O
00
f-sl
o
Ul
Ui
o
ro

OB
OO
N)
Ul
O
o
Kosakai
Kosakai
|
00


o
o
a
5
o
Ul
Ul
Kosaka
Kosaka
S
•o


o
o
OD
OO

00
o
o
£
j
O


o
vO
Ni
O
§
0
u>

0
i
Ul
o
o
o
Kawamata ;
P
i
ri-
ft
00
Ul


Ul
o
OD
a*


o
u>
Ot
o
o
o
o
a-

«0
o
Ul
O
Ui
Ul
o
o
o
Hiraoka-kavachi-
kita (2)
Terashlma
w
•-


g
o
00


o
Ul
N)
-•J
O
00
0
U)
Ul

•^
r-j
Kl
u*
OD
1
Fukono
Fukono
oft
ro


s
o
Ul


o
5
=
tO
o
N)

*•
vO
00
OD
1
Uetsuke
Uetsuke
U)
0
UJ


2
o
OD


O
*•
*-
-
tO
Ul

o
fc-

Ul
Ul
Ui
—
o
o
o
Hiraoka-kawachi-
Dinami (1)
Ul
cr
M>
O
g
N>
<*


La
0
3


o
£
O9
£

O
^

0**
N)
Ui
OD
O
o
Northern
r* O.
n o
° g
M U)
O. 'I
a.
Konoikc
o
Ul
Ul
o


2
0
Ul


0
Ui
Ui
Ui
o

o
-

U*
i
Ul
a*
g
o
rt
rt
ft
rt
00
K)
•-^J


OD
00
o
OD


o
5
tJ
2

O


-4
O
Ul
_
i
r*- !-*•
rt rt
O O
(SJ >—
a w
p. rt
1

Ul
00


3
0
OQ


O
u<
Ul
0

c
at

*•
o
rO
Qt
§
p
a
g
«
Klkusul
S
G

Ui
O
2
s
o
s
-
£

o
0
»
Ul
In
00
g
o
Kuwazai
Kuwazal
00
OB
o

*
t_t
°
u>
o

«
Ui
Fukonoklta
Fukonokita
N)
KJ

S
Neyagava 1st
Kayashlac
OD
ON
U<


S
i
O ( O
5 i S
Ui
2
;
0 l 0


c
U.
X

*-
tO
oo

Ul
„
0
-^

c
U.
£ i 2

o
0
OB
00
U*
Ul
Ul
i
o
0
o
o
»o
§
o
KJ
K)
0
ofi
ro
§
o
*-
WP
tsl
Ul
^
g
o
River
basin
Drainage Basin
(New)
Si
* •§
r* »—
O D
D 80
ffc
_ A i*
-1"
rr
^ » 0 TS |
< O -fl
r*- r* r*
0 O
>-* C »-* IS
iJB5 g
srsa .
ft 1 C ft
ft 3 <
n p 9V 4 *
rs § 1 °-
O rt, G . «SJ
*T "^ S
s-??

—
now
srsi ?
»-• Ms ft
f 9
*-» !• Tl "0
"IS- S
r's""
- !
Ulft ft 1— <
•^ a n o A
ft rt pr C 1
• H- ft ft
n rt ft o*
^" ft ft
                                                                                                                                                                                     H

                                                                                                                                                                                     g-
                                                                                                                                                                                     9

                                                                                                                                                                                     93
                                                                                                                                                                                     g
                                                                                                                                                                                     O
                                                                                                                                                                                     Ml
M
la
n
sr

o
H
                                                                                                                                                   OQ
                                                                                                                                                    n

                                                                                                                                                    ss
                                                                                                                                                    91
                                                                                                                                                    0)
                                                                                                                                                      <  It
                                                                                                                                                      6)  9

                                                                                                                                                      tO  H-
                                                                                                                                                      l-l  II
                                                                                                                                                      CO  It
                                                                                                                                                      3"
                                                                                                                                                      n  ca
                                                                                                                                                      CX rt
                                                                                                                                                      CO  C
                                                                                                                                                          p*
                                                                                                                                                              33 H
                                                                                                                                                              O  ft>
                                                                                                                                                              C  P>
                                                                                                                                                              CO
                                                                                                                                                              rt  rt
                                                                                                                                                              O  3"
                                                                                                                                                              3  0>
                                                                                                                                                              3  C
                                                                                                                                                              0. p)
                                                                                                                                                                 CO
                                                                                                                                                              o
                                                                                                                                                              rt  O.
M  O
O "O
o  n
»  CL.
rt
p.  o*
o *<
9
co  w
    CO
rt T3
9-  re

O
c  <

y  o
o
c  o
rt  O
    i-1
n  i-1
J^  ^D
»  n

G  n
9  O.
H-
rt  p.

O.  rt

in
^t  t~i\

rt  O
fl>  S
CO
                                                                                                                                                                                                  cr
                                                                                                                                                                                                  0)
                                                                                                                                                                                                  9

-------
     Expressions obtained via statistical analysis by Espey, with m as unit,
are as follows:
     TR  - 2.7981L0-315
     Ao  - AI/100
     Q   = 0.2477 x
     TB  - 0.1708 x
     W50 - 0.2581 x 10l*(Ao/6AO)1'03Q-1'01*
     W75 - 0.1080 x 10'*(Ao/640)0-92Q-0-9i*

     A:  Subject district (ha)
     L:  Length of trunk sewer (m)
     S:  Gradient of trunk (%o)
     I:  Proportion of impervious area in subject district (%)

Application ranges are as follows:

     A:  3.28 * 23,600 ha
     L:  168 'v- 36,900 m
     S:  0.47 * 146 %»)

     As the peak flow rates of rainwater runoffs calculated with the Espey
Model using the new run-off coefficient greatly exceed those of the present
plan, the capacity of pumping stations and pipes will be insufficient if the
design rainfall occurs.  The rainwater runoffs according to the present and
revised plans are shown in Table 7.


            6.  ESTIMATION OF OVERFLOW QUANTITY ACCORDING TO THE
                PRESENT SEWERAGE PLAN
     If the design rainfall occurs under the run-off coefficient of the pres-
ent sewerage plan, overflow will result in each drainage basin due to the
shortage of the drainage capacity of pumping stations and pipes.  Accordingly,
we have estimated overflow quantity using the Espey Model for the calculation
of rainwater runoff.  We have used the SKM model for flow in pipes, and con-
ducted unsteady flow analysis which represents the artesian condition.

     The SKM model, used for the calculation of unsteady flow with pressure
pipe conditions, was made by modifying the pipe runoff model named "SURKNET",
which was introduced by Yen and others at the Second International Conference
on Urban Storm Drainage held at University of Illinois in 1981.  In this
model, the outflow system is divided into the flow in open channel conditions,
the transition state from open channel to pressure pipe and the flow in pres-
sure pipe conditions.

     The basic expressions of the model are as follows:

(T) Open-channel flow

         I2   Q1 + Q2 m 82- Si
            ~
       2    ~   2        At

     S - 0.182-n3/5.So-3/10 • AL- (rf-D)2/5 • (I3/5+5Q3/5)

-------
(2)  Flow in pressure  pipe conditions
                           *• °V\ _ TJJ  i irj_	
                          • — TT) = Hd + Kd-r-
                                                      Pipe section
     Q = Af • V

     I    Inflow
     Q    Runoff
     S    Storage quantity
     So   Pipe gradient
     L    Pipe length
     AL   Pipe infinitesimal interval
     i    (See the right figure.)
     n    Roughness coefficient
     D    Pipe diameter
     H    Manhole water level
     Sf   Friction gradient
     K    Ratio of loss
     V    Velocity of flow
     Affix 1, 2:  Time
     Affix u, d:  Upper stream, lower stream

     The flow sheet of the SKM model is shown in Figure  12.  This model  is
used to calculate pipes and manholes in the regional sewerage system.  Rain-
water runoffs are calculated with the Espey Model for each junction between
the public sewerage and the regional sewerage system.

     According to the simulation using this SKM model, the overflow quantity
of the entire river basin is approx. 930,000 m3, approx.  60% of which  comes
from the northern basin.  Overflow quantities are especially large in  Taihei,
Kuwazai and Konoike drainage basins in the northern river basin and Shijo and
Nagayoshi drainage basins in the southern basin.  The overflow quantity  of
each drainage basin is shown in Table 8.

     Table 9 shows the overflow area for each overflow level shown in  Table
10 obtained from these overflow quantities.

     The overflow area in the entire northern basin is 387 ha:  namely,  over-
flow occurs in approx. 10% of the combined drainage basin area in the  north-
ern river basin.  While the level of overflow is 0 to 5  cm in approx.  70% of
the area (263 ha), the rest of the area mostly suffers with a heavy overflow
level of 30 cm or more.

-------
                      Updating  of pipe
             1 - 1 + 11
1

Calculation of
manhole Inflow
       Y
Updating
of time
  Is assumedN.
water level
Initialization
of inflow


Initialization
of quantities
for surcharge
group
                                                                   Output of
                                                                   calculation
                                                                   results
  Manhole for
surcharge re-
   ease? (SO)
                             surcharge group
                              OK?    /

Check t
hole ct
tlon p
No
jf man-
Lpe


VYes
Adjustment of
quantities re-
lated to sur-
charge group
Check of con-
nection pipes
of surcharge
group
                                                                              Has calcu-.  No
                                                                               at ion endv
                                                                                d?
                                                                                    Yes
                                                                                 (En.
                     Figure  12   Flow Sheet  of  SKM Model

-------
Table 8  Estimated Overflow Quantity of Each Drainage Basin
River
basin
Northern
Southern
Pumping
Station
Taihei
Fukonokita
Kuwazai
Kikusui
Hino
Matta
Konoike
Drainage Basin
Neyagawa 2nd
Fukonokita
Kuwazai
Kadoma 1st
Daito 1st
Daito 2nd
Matta
Kadoma 3rd
Daito 3rd
Total
Shijo
Uetsuke
Fukono
Terashima
Kawamata
Kosaka
Kosakai
Shinke
Nagayoshi
Hiraoka-kawachi-
minami (1)
Uetsuke
Fukono
Hiraoka-kawachi-
kita (2)
Kawamata
Kosaka
Kosakai
Shinke
Hikouzyou
Total
Total
Overflow
Quantity
(m3)
174,100
6,400
91,400
8,500
37,800
0
236,100
554,300
130,600
0
0
3,300
58,600
47,900
2,800
22,000
111,900
377,100
931,400

-------
Table 9  Overflow Level and Area  (ha)
River
basin
Northern
Southern
Pumping
Station
Taihei
Fukoqokita
Kuvazai
Kikusui
Hino
Matta
Konoike
Drainage Basin
Neyagawa 2nd
Fukonokita
Kuwazai
Kadoma 1st
Daito 1st
Daito 2nd
Matta
Kadoma 3rd
Daito 3rd
Total
Shi jo
Uetsuke
Fukono
Terashima
Kawamata
Kosaka
Kosakai
Shinke
Nagayoshi
Hiraoka-kawachi-
minami ( 1 )
Uetsuke
Fukono
Hiraoka-kawachi-
kita (2)
Kawamata
Kosaka
Kosakai
Shinke
Hikouzyou
Total
Total
Overflow Level
© (cm)
O'v- 5
—
—
—
—
—
—
263.5
263.5
—
—
—
12.5
—
—
32.8
68.0
—
113.3
376.8
<2>
5-^ 10
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
®
10 -v. 30
—
7.2
—
0.8
3.2
—
—
11.2
79.4
—
—
—
—
16.8
—
—
90.1
186.3
197.5
©
30^50
46.0
—
13.8
—
5.0
—
—
64.8
—
—
—
—
18.3
—
—
—
—
18.3
83.1
<5>
Over 50
1.6
2.4
1.8
—
0.1
—
41.5
47.4
4.6
—
—
—
—
4.0
—
2.8
3.5
14.9
62.3
Total
47.6
9.6
15.6
0.8
8.3
—
305.0
386.9
84.0
—
—
12.5
18.3
20.8
32.8
70.8
93.6
332.8
719.7
       Table  10   Overflow Level
Overflow
Level
1
2
3
4
5
Overflow
o •«.
5 *
10 •>•
30 •>•
Over
(cm)
5
10
30
50
50

-------
     In the southern basin, the overflow area  is  333 ha, which  forms  5% of
the drainage basin area.  The degree of overflow  is less serious  than in  the
northern basin:  the level of overflow is 0 to 5  cm in  34% of the area (113
ha), and 10 to 30 cm in 56% (186 ha).

                    7.  MEASURES AGAINST RUNOFF INCREASE
     The increase in rainwater runoff not only exceeds  the drainage capacity
of sewerage pipe and pump equipment, but also gives rise to a more serious
problem, namely the necessity to control rainwater discharge via  sewerage
drainage pumps, as the drainage capacity of rivers also becomes insufficient.

     Measures to cope with the insufficiency of the drainage capacity of sew-
erage pipes include:

        Construction of bypass routes
        Discharge via hydraulic gradient
        Construction of reservoir
    (4) Introduction of partial separate sewer system

     The problems resulting from each measure are listed in Table 11.  As
each measure has its own merits and demerits, these measures should be used
in combinations appropriate for each case.
      Table 11  Measures for the Improvement of Pipe Drainage Capacity
Measure
1 . Bypass



2. Hydraulic
gradient
method



3. Change of
connection
points





4. Partial sep-
arate sewer
system




5. Extension
of pipes

6. Reservoir


Method
* To convey water which can-
not be drained by conven-
tional trunk sewers

° To discharge using hydrau-
lic gradient, taking back-
water Into consideration



* To change the connection
points of the public sew-
erage connected to regional
sewerage system Into the
lower stream (bypass route
scheme using public sewer-
age connected to regional
sewerage system)
* To discharge water which
cannot be drained by the
sewerage through existing
water channels etc.



* To reconstruct pipes


" To temporarily store water
which cannot be drained
into reservoirs
Problem
* In many cases. It is diffi-
cult to use the same rout*
for this purpose.
selected.
° Pressure pipe condition may
occur partially.
° Abrupt pressure increase
occurs.
* Overflow from manhole may
occur.
* The burden on trunk sewers
in the lower stream in-
creases.
* The plans of public sewerage
connected to regional sewer-
age system must be changed.


* Though the water-retaining
effect will improve, the
insufficiency of the drain-
age capacity of rivers
cannot be addressed.
* The water channel network
must be restructured.
* It is difficult to execute
drainage while reconstruct-
ing pipes.
* The maintenance of reservoirs
is required.

                                     ?27

-------
     Measures for the control of rainwater discharge are listed in Figure 13.
We deem the off-site storage superior to other measures because:

        §the effect on related public sewerage is minimal,
        improvement of constructed pipes is difficult, and
        this measure allows a centralized and manageable maintenance and oper-
        ation system.
                  i— River
Stor-
age
^_ Storage
  in pipe

  Storage
L outside
  pipe
                            - Infiltration
                                                     •Storage in pipe
- Off-site storage

  On-site storage

- Individual storage

- Permeable pavement
  Installation of
  leaching well
  Construction of
  permeable pipes
                                                    - Absorbing well

                   Figure 13  Quantitative Control Method
     Accordingly, off-site storage should be considered as  the primary measure
against stormwater with regard to sewerage, though  the first  task  is  to  im-
prove the discharge capacity of rivers.

     After adjusting  the river conservation plan, we have taken  the following
steps to revise  the sewerage plan.

     (T) To increase the run-off coefficient to cope with the  expansion of  city
        area
     (D To change the probability of  the occurrence of the  design  rainfall
        from once every five years to once every  ten years

     We plan to  cope  with  the runoff  increase caused by step  (I) by increasing
drainage pumps,  and that caused by step  (|) by establishing storage facilities
in  the sewerage  pipe  system.


        8.  REDUCTION OF POLLUTIONAL  LOAD OF RAINWATER DISCHARGE FROM
            COMBINED  SEWERAGE THROUGH SEWERAGE STORAGE


     The effect  of  the  pollutional load  of rainwater  discharge from the  com-
bined  sewerage on  the public water body  is estimated  at a  considerably high
level.  This  load  can be reduced  by making reservoirs  to  prevent floods.

     We examined the  reduction  of the river  discharge  pollutipnal  load via
reservoirs, using  the pile load model for  the  runoff  pollution at  rainfall.
                                      228

-------
     In this model, it is assumed  that  runoff  load L from a drainage basin is
proportional to the ath power of rainwater  runoff quantity Q and pile load P
in the drainage area.  The pile load, as  the  pollutional load under dry weath-
er is assumed to be constant, is represented  as follows:
     — = -L + (DWL)
     dt
                       -KPQa +  (DWL)
This equation can be worked out as:

     p = p
                                                dt
     P0    :  Initial value  of  pile  load
     K, a  :  Coefficient
     (DWL) :  Pollutional  load  under dry weather per unit time

     According to a study by the  Public Works Research Institute of the Minis-
try of Construction, K and  a can  be determined as follows:
             1.14326  x  1C-3  •  l0.75082/e0.00789A

             1.35122  +  0.05026 SLnS  + 0.10739
     KBOD

     CXBOD

     A:  Drainage  area  (ha)
     S:  Surface gradient  (%„)
     I:  Trunk  sewer  gradient  (%o)

     Among various methods  to  control reservoirs, we have ex£ .ined reservoirs
of the kind shown  in  Fig.  14.   By this method, an influent e .ceeding the dry
weather flow quantity is  let  into reservoirs until they bee' oie full, in order
to reduce the peak influent  load at the initial stage of r^nfall.
(Hydraulic
 load)
      3q-

      iq
                 (Without reservoir)
                                                       (With reservoir)
                \\\\\
                Primary treatment
                      Figure  14   The  System of Reservoir

     The capacity of  reservoirs  in each drainage basin is determined as  in
Table 12 on the assumption  that  underground reservoirs under roads and parks
are used as well as channels.
                                      22°.

-------
                       Table 12  Capacity of Reservoir
Pumping
Station
Taihei
Fukonokita
Kikusui
Kuwazai
Hino
Konoike
Shi jo
Kawamata
Kosaka
Shinke
Nagayoshi
Capacity of
Reservoir (m3)
74,000
10,000
10,000
60,000
7,000
86,000
94,000
36,000
49,000
34,000
68,000
Method
Underground
storage
ii
Storage in
tunnel
Underground
storage
ii
Storage in
tunnel
Underground
storage
Storage in
tunnel
ii
ii
Storage in
channel
Location
Area for regulation,
park
Flood Retention Park
Central loop line
Area for regulation,
fields
Flood Retention Park
Central loop line
Flood Retention Park
Central loop line
ii
ii
Hirano River, channel
in airport
     Rainfall data collected at the Kuwazai pumping station in 1976 are taken
as design rainfall, as they approximate the average value.  Among a total 103
rainfalls, 7 with a maximum hourly rainfall exceeding 20 mm are excluded as
the objective for flood control measures.  The rest are divided into 5 ranks
according to rainfall, each conceived after the centralized rainfall model.

     Under these assumptions, the runoff pollutional load can be reduced at
each pumping station, as is shown in Table 13.  This result shows that reser-
voirs are effective in reducing the pollutional load at rainfall, as well as
in controlling rainwater runoff.
                                     230

-------
                      Table  13  Reduction via Reservoir
                                                                   (Unit;   %)
Pump ing
Station











Design Rainfall
Flow (mm)
Non-exceedance
Probability
Taihei
Kuwazai
Fukonokita
Kikusui
Hino
Konoike
Kawamata
Kosaka
Shinke
Shi jo
Nagayoshi
0-^5
49%
—
—
—
—
—
—
—
—
—
—
—
5^ 10
65%
—
60
100
100
63
71
56
26
76
100
—
10^20
80%
100
29
86
92
40
47
48
17
49
100
—
20-^30
90%
99
14
71
57
21
22
31
11
28
100
100
Over 30
100%
90
10
58
33
18
17
17
11
18
79
64
Annual
Reduc-
tion
92
15
76
61
29
29
28
14
30
90
66
    Note:  — indicates that the river discharge load is 0 even without
           reservoirs.
              9.  COMPREHENSIVE FLOOD DISASTER PREVENTION PLAN
     In consideration of this revision of the sewerage plan, a comprehensive
flood disaster prevention plan for the Neya River has also been prepared to
promote flood control by facilities in river and sewerage and through meas-
ures for facilities for runoff control.  In this plan, the design rainfall is
the maximum recorded rainfall in Yao in June, 1957, so that the recurrence of
disasters of past scale will be prevented.  A hydrograph based on the runoff
from the entire basin comprising inner and outer drainage areas is used to
define the river basin basic design flood discharge as the basic quantity for
the treatment plan for the entire basin.  The calculation of runoff is based
on the run-off coefficient f=0.8 in the outer drainage area (61.9 km2), as
in the present plan, and f=0.42 to 0.8 in the inner drainage area (205.7
km2), as in the revised drainage plan.  The hydrograph at Kyobashiguchi ac-
cording to this plan is shown in Figure 15:  the peak flow rate of the river
basin basic design flood discharge is 2,700 m^/s.

     This runoff increase comes solely from the inner drainage area in the
Neya River basin, which is wholly comprised by the sewerage design area.  As
shown in Figure 16, the increase will be countered by flood-control facili-
ties in river and sewerage,  as well as those for the facilities for runoff
control.

-------
                                    Peak flow rate  2,700 «3/s
        1000
           12
                                         6         12
                                        Time (hour)
                                           IS
     Figure 15   Basin Basic  Design Flood Discharge (at Kyobashiguchi)
Measures
for drain-
age of in-
creased
water
Flood
control
facilities
Facilities
for runoff
control
                 Discharge
                 facilities •
                 Storage
                 facilities •
                                   Storage  fa-
                                   cilities
                                   Penetration
                                   facilities
                                                       8ewera8e
                                      8ewera8e
                                    Local developers, govern-
                                    ments, etc. in the river
                                    basin
    Figure  16  Measures for Drainage of Water in Inner Drainage Area

-------
        10.   COORDINATION OF SEWERAGE PLAN AND  RIVER CONSERVATION PLAN

     The runoff  at  rainfall in the present Neya  River regional sewerage sys-
tem plan was determined during an investigation  made in 1963 and 1964.  The
design rainfall  was calculated according to  the  rainfall intensity method
using the Talbot type  formula (probability:  once  every five years), and the
run-off coefficient was set at very low values of  0.22 to 0.36.
                                                               Converted into levels
                                                               at Kyobashlguchi
                                                                Flow r«te (»3/s)
                                                           For facilities
                                                           for runoff
                                                           control
                   - Safety in flood control 1/10
                      Safety in flood control 1/20
                      Safety in flood control 1/40
                                                                      2,700
                                                                      2/400
                                                                      2,100
                                                                      I £50
                    Figure 17  Flood Control Task  Allotment


     Since then,  the  run-off coefficient has increased  due to the progress of
urbanization in  the Neya River basin.  Also, the  return period of the design
rainfall will be  changed from the present 5 years to  10 years, the long-term
goal for sewerage  improvement set at the Central  City Planning Council held
in 1985.  As a result,  the peak flow rate of the  runoff at the Neya River will
be 2,400 m3/s.   This  value corresponds to the basic design flood discharge as
the basic quantity for  the flood control plan.

     The mean specific  discharge derived from the peak  runoff for the design
rainfall in the new sewerage plan (probability:   1/10)  is 7 m3/s/km2.  Ac-
cordingly, the comprehensive flood disaster prevention  plan will cope with
runoff up to a flow rate of 7 m3/s/km2 by the following flood control facili-
ties:

8        New discharge channels such as tunnels
        Reservoirs created through multi-purpose  utilization of public facil-
        ities such as parks and roads
                                       ?33

-------
     Runoffs at a level between 2,AGO and 2,700 m3/s, which are beyond the
scope of the new sewerage plan, will be countered through runoff control meas-
ures which are implemented in the course of the effective utilization of pub-
lic facilities such as roads and parks, the land use plan for housing, agri-
culture etc., and the redevelopment of the city area.

     Also, as the second of the two peaks of the hydrograph for the compre-
hensive flood disaster prevention plan roughly corresponds to the  runoff level
whose probability is once every five years with regards to flood control fa-
cilities, we will cope with runoffs up to the second peak using discharge
facilities such as new tunnels in view of the efficiency of operation and the
cost of the facilities.  Runoffs exceeding this level will be managed by stor-
age facilities.
                                11.   SUMMARY
     Archaeological excavation has proved that men lived together in the Neya
River basin since prehistoric times.  It is probable that river improvement
was the greatest concern for people in that era as well.  As civilization
progressed, river improvement also made great advancements:  the changing of
the course of the Yamato River in the beginning of the  18th century was the
most large-scale enterprise.

     While irrigation works have been carried out continuously since that
time, city drainage projects have occurred on a far greater scale since the
end of World War II.  The effectiveness of the flood control measures in this
river basin is proven by the fact that the benefit of the efficient land use
and the accompanying rise in the price of land exceeds  the investment for
flood control by tens of times.

     It is expected that the comprehensive flood disaster prevention plan com-
prising the revised sewerage and river conservation plans, and efforts by
local governments and developers will enhance safety against flood in this
river basin and promote the development of this region.
                                      234

-------
  FULL-SCALE EVALUATION OF PHOSPHORUS
MASS BALANCE IN BIOLOGICAL PHOSPHORUS
                REMOVAL PROCESS
                           by
                    Naohiro TANIGUCHI
     Senior Researcher, Research and Technology Development
             Division, Japan Sewage Works Agency

                    Takao MURAKAMI
       Senior Research Engineer, Ultimate Disposal Section,
         Public Works Institute, Ministry of Construction

                      Shuzou KOIKE
    Researcher, Research and Technology Development Division,
                 Japan Sewage Works Agency
             The work described in this paper was
             not funded by the U.S. Environmental
             Protection Agency.  The contents do
             not necessarily reflect the views of
             the Agency and no official endorsement
             should be inferred.
                 Prepared for Presentation at:
              11th United States/Japan Conference
                           on
                Sewage Treatment Technology

                       October 1987
                       Tokyo, Japan
                           235

-------
                            ABSTRACT
     A  series  of experiments  was conducted  in the field  to clarify
the  phosphorus  rejnoval  efficiency  and  phosphorus mass  balance of
biological phosphorus  removal  systems,  including the sludge  treatment
process,  and  to  determine  the  system  with  the  best  biological
phosphorus removal efficiency.   In checking  the adverse effect of the
phosphorus load  of  the return flow from  the  sludge treatment process
on   the   phosphorus   removal  efficiency,  it   was  found   that  the
phosphorus load  of  the return flow from  the  sludge treatment process
should be kept less  than  50  percent  of the phosphorus load of the raw
sewage.  Experiments  disclosed the following  requirements to achieve
sufficient phosphorus removal.
(1)  Inorganic coagulant  should  preferably be  dosed to the  sludge if
     gravitational thickening is used.
(2)  The primary settling  tank sludge  and the excess sludge  should be
     thickened separately, and the excess sludge should preferably be
     thickened   mechanically.     For   dewatering,   however,   it  is
     recommended that the separately thickened  sludge be mixed.
                                  ?3fi

-------
                                 CONTENTS

1.   INTRODUCTION	  238

2.   CONFIGURATION AND OPERATION OF THE WASTEWATER TREATMENT
     PLANTS USED FOR STUDY 	  239
  2-1.  OUTLINE OF THE PLANTS 	  239
  2-2.  OPERATING CONDITIONS 	  241

3.   TEST RESULTS AND DISCUSSIONS 	  243
  3-1.  AN OUTLINE OF PHOSPHORUS REMOVAL	  243
  3-2.  PHOSPHORUS CONTENT IN SLUDGE 	  246
  3-3.  CHANGES IN PHOSPHORUS CONCENTRATION OF SLUDGE TREATMENT
        PROCESS RETURN FLOW	  247
  3-4.  PHOSPHORUS MASS BALANCE IN PHOSPHORUS REMOVAL PROCESS 	  248
  3-5.  ACCUMULATION OF PHOSPHORUS IN THE PROCESSES 	  251
  3-6.  PHOSPHORUS LOAD BY RETURN FLOW	  252
  3-7.  QUANTITY OF PHOSPHORUS DISCHARGED BY THE DEWATERED CAKE
        FROM THE PROCESS 	  254
  3-8.  EFFECT OF CHANGES IN INFLUENT LOAD UPON PHOSPHORUS REMOVAL ..  255

4.   SLUDGE TREATMENT IN BIOLOGICAL PHOSPHORUS REMOVAL PROCESS 	  256
  4-1.  SLUDGE THICKENING 	  256
  4-2.  FIXATION OF PHOSPHORUS IN THE SLUDGE 	  258
  4-3.  DEWATERING OF SLUDGE 	  260

5.   CONCLUSION	  263

6.   ACKNOWLEDGMENTS 	  264
                                    237

-------
1.   INTRODUCTION
          In the  1960s,  the course  taken by the  Japanese Government  for
     ecomic growth  was accompanied by  aggravation of  water  pollution  in
     lakes, swamps and other public waters.  Host  serious  things among the
     others were closed water bodies where eutrophication  went  from bad to
     worse.  In  Kyoto which relies  as  a  water  source on Lake  Biwa,  the
     largest lake  in  Japan, citizens were beginning  to complain of musty
     water in  1969.   As  eutrophication  progressed, the Lake suffered  red
     tide  for  the  first  time  in  1977.   Since   then,  the  red  tide
     contamination has been recurring almost  every year.
          At present,  this kind of water  pollution problem is more or less
     seen  everywhere  in  Japan.   Concerned  about   the   situation,  the
     Government  amended  the  environmental  standards  in   1982  to  add
     provisions  relating  to nitrogen  and phosphorus, and  designated  45
     lakes and swamps by types.
          Wastewater  treatment  plants which  are  discharging  into  closed
     water  bodies are  studying the  introduction of advanced wastewater
     treatment  processes  to provide  against eutrophication,  pursuant  to
     the tightened water quality requirements.  Of the advanced wastewater
     treatment  processes,   the  biological phosphorus  removal  process  is
     attracting attention as it can be  implemented comparatively easily by
     modifying the existing conventional activated sludge process.
          It is  reported,  however,  that  the biological phosphorus removal
     process will  not work if  the sludge  treatment process is incorrectly
     implemented,  because  phosphorus  removed in the  biological reactor is
     carried back to  the  wastewater  treatment process together  with the
     return flow  to impair  the overall phosphorus  removal  efficiency.
          Research  and development  for   the  implementation  of  biological
     phosphorus  removal  processes  has so far  centered around  the removal
     function  of phosphorus in the  wastewater  treatment  process.   There
     have  been  few,   if   any,  pilot  plant   studies   on   the  behavior  of
     phosphorus  in sludge  treatment process  and  the  effect  of  phosphorus
     load  in return flow.
          This  paper  deals with  a field  study  conducted on a  biological
     phosphorus   removal   process  to   clarify   the   phosphorus  removal
     performance  and  phosphorus  mass  balance  of the entire  wastewater
     treatment  system, including  sludge  treatment process,  and  to provide
     a   process  that can  maximize the biological  phosphorus  removal
     efficiency.
                                      23R

-------
2.   OONFIGURATION AND OPERATION  OF THE  WASTEWATER TREATMENT PLANTS  USED
     FOR STUDY
2-1. OUTLINE OF THE PLANTS
          This  study was  conducted  at  The  Shinjiko  Tobu  Purification
     Center  (hereinafter referred  to as S  plant),  Shimane Pref.,  and the
     Kase  Sewage  Treatment Plant  (hereinafter  referred  to  as K  plant),
     Kawasaki city.
          The S plant  is designed with  the conventional activated sludge
     process to treat  municipal wastewater  from a  separate  sewer  system.
     Its  sludge  treatment  system  is made  up  of  a  gravity  thickeners,
     non-heated anaerobic digestion tanks and belt press filters.
          The K plant  is operating  on the  conventional activated sludge
     process  for  the treatment of municipal  wastewater  from  a  combined
     sewer system.   During  our tests, half  was operated on  the anaerobic
     aerobic process  for comparison  with  the  remaining  half  operated  on
     the  conventional  activated  sludge  process.   The  sludge  treatment
     system  is  made up  gravity thickeners,  filter presses  and a sludge
     melting  furnace.   A centrifugal thickener  was  introduced when  the
     study was in progress, and the sludge from  the primary  settling tank
     was processed  in the  gravity thickeners  as  usual  while  the excess
     sludge was thickened centrifugally.
          Figures  1  and  2  show the  process flow sheets  of  these  plants.
     The discussions in  this  paper are  made more  about  the  S  plant than
     about the K plant which is dealt with supplementarily.
                                    239

-------
       Return  flow
Raw
influent
        Grit
        chamber
                   Primary
                   settling
                   tank
                   372 m3
Dewatered
cake   •*-
                                      Back washings
Biological  reactor

2160 or 4320  m3
Final
settling
tank
                                            Septic tank
                                                 sludge
                                                                                Final
                                                                                effluent
                                                                     Rapid sand filter
                           Figure 1.   S plant flow sheet
Nigh
Screen and
pumping station
Raw , „
influent
1


Pri
set
tan
Centrifuge
< filtrate
Thickener
Supernata
Gravitiy
thickene
fit
J—
^380
r \

t soil
Primary
settling
tank „ |

nary
tling
k sludge
\ '(
Return sludae r
Biological Final settling °a^nfeCti°n
reactor ,, ^ tank „ _i „ |
„ ji
10,600 m3
T"TT TT
TTTTT
Excess sludge
1
"/

Filtr


Centrifugal
thickener
30 m3/H

Mixing
40 m taijkj 	
Dew
"^
. (Fl

atering 5
hine V~^
Iter 3

I
press) \







Final effluent
|6615 m3 1 1 	 1
Sludge hopper
1 Cake disposal
/
/ (Granulated
I slag,
n

r \ ty
Sludge | 	 1 V
yer UAlt-inn Sl»n
                                                               furnace   granulater
                            Figure 2.   K plant flow sheet
                                           240

-------
2-2.  OPERATING CONDITIONS
                 Table 1.  Running conditions for S plant
Mode
I
II
RUN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Reactor
water
temperature
CC)
26.6
24.8
23.4
22.3
20.6
19.0
17.0
15.4
14.4
14.1
14.0
13.6
14.0
15.0
Primary
settling
tank
outflow
(m3/day)
9,436
9,337
9,181
9,244
9,308
9,276
9,150
9,443
8,005
8,900
8,681
9,376
9,239
10,169
Return
sludge
(mVaay)
3,698
3,706
3,605
3,604
3,668
3,590
3,417
3,491
3,249
3,453
3,776
4,433
4,642
5,139
Reactor
retention
time (hrs.)
5.5
5.6
5.6
5.6
5.6
5.6
5.7
5.5
6.5
11.6
11.9
11.1
11.2
10.2
Reactor
MLSS (mg/1)
2,380
2,380
3,430
3,120
3,020
3,130
2,840
2,840
3,020
2,840
3,590
3,820
4,050
3,680
Reactor
DO (mg/l)
1.4
1.1
3.6
4.2
4.3
5.0
5.6
4.1
6.0
5.4
5.6
3.6
4.5
3.4
SRT (day)
9.6
10.6
6.8
6.0
5.8
4.9
4.5
4.7
7.0
14.7
19.8
18.9
18.1
15.7
Note 1:  The data are given in mean values.

Note 2:  Reactor retention time refers to the flow not including return
         sludge.

Note 3:  Reactor MLSS and aeration tank DO refer to the values at the
         tail-end compartments in Modes I and II.
          Given in Table 1 are  the conditions under which  the  S  plant was
     operated.  The  span of  each test run was  about 15 days.  For  Runs 1
     through 9, the S plant was operated in Mode  I  in  which the inflow was
     set  to meet  the  rated  plant  capacity  (9,000m^/day).   For Runs  10
     through 14, the S  plant  was  operated  in Mode II  in  which  the reactor
     capacity was doubled with the inflow fixed the same as in Mode I.
                                     241

-------
                     Running mode  I
                      (Runs 1 through 9)
                             B     CD
                            Return sludge
A       To  sand  filter



      naerobic  tank

     Aerobic tank


       To  sand  filter
                     Running mode II
                     (Runs 10 through 14)

                    Figure 3.  Running nodes (S plant)

                 Table 2.  Running conditions for K plant
RUN

1


2


3


4


5


6


7

Reactor
water
tempera-
ture
<°C)

20,8


24,2


21,4


17,9


15,5


13,7


13,7

Primary
settling
tank
outflow
45,100

45,100
51,700

45,600
46,800

42,400
43,600

40,900
42,200

40,800
44,800

39,500
45,300

40,000
Return
sludge
(m3/day)
12,100

12,000
12,000

12,000
12,000

12,100
10,300

10,400
10,500

10,600
10,700

11,600
11,600

13,800
Volumetric
aeration
ratio
(times)
3.67

4.39
2.98

3.72
3.22

3.79
2.89

3.55
2.41

2.55
1.98

2.51
2.39

3.41
Reactor retention
time (hrs.)
Anaero-
bic tank
2.11

-
1.84

-
2.03

-
2.17

-
2.56

-
2.11

-
2.09

-
Aerobic
tank
3.59

5.70
3.14

5.67
3.46

6.06
3.70

6.25
4.35

6.26
3.59

6.47
3.56

6.40
MLSS
(»g/l)
1,960

2,000
2,010

2,080
2,400

2,400
2,470

2,790
2,710

2,650
2,440

2,270
2,360

2,320
SRT
(day)
4.04

4.33
6.01

4.75
12.85

9.78
10.74

13.59
9.81

9.31
7.27

6.80
5.90

11.06
SAT
(day)
2.55

4.33
3.79

4.75
8.10

9.78
6.77

13.59
6.18

9.31
4.58

6.80
3.72

11.06
Note:  Upper row; Anaerobic-aerobic process
       Lower row; Conventional activated sludge
process
                                   242

-------
          Table  2  shows  the operating  conditions  of the  K  plant.   The
     volumetric  aeration  ratio  (volumetric  flow ratio of air  to treated
     wastewater) was  changed from run to  run.  From  Run 1 to  Run 7, the
     volumetric aeration  ratio  was reduced while observing  the changes  in
     effluent  quality.    Prom  Run  3  on,   the  centrifugal  thickener was
     operated for the thickening of excess sludge.
3.    TEST RESULTS AND DISCUSSIONS
3-1.  AN OUTLINE OF PHOSPHORUS REMOVAL
          In the S  plant,  an experiment on  the anaerobic-aerobic  process
     was started in August, 1985.  Just after the  start of  the  experiment,
     phosphorus was  liberated  in the  anaerobic tank,  and  the  phosphorus
     concentration in the effluent started falling.  The effluent  from the
     primary settling  tank  was mixed  with  the  return  sludge,  and  was
     allowed to  fall from  a height  of  about  50  cm  into  the  biological
     reactor.   While the  DO level  at the foot of  the  fall was  about  2
     mg/1,  the  ORP level could be maintained  within a range of  -60  to -210
     mV at  other locations of the anaerobic tank.
            10
             5
         On
         E-i
                                              Primary
                                              Effluent
                                             Effluent   -*
                  1   2   3   4   5   6   7  8  9  10  11  12  13  14
                              Run    Note: Mean values of each Run

            Figure 4.  T-P Concentration of  Inflow, Primary
                       Effluent and Final Effluent of Each Run
          Figure 4 shows the  change  in T-P concentration of the  influent,
     primary settling tank effluent  and  the  final effluent in relation  to
     the runs.   Table 3  summarizes  the  dephosphorization performance  of
     the S  plant.
                                    243

-------
                 Table  3.   Performance of S plant
RUN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Primary Effluent
BOD
166.5
87,0
97.5
99.7
109.0
111.0
142.3
199.0
156.0
151.0
136.0
147.0
194.5
233.5
SS
98.0
102.0
86. 8
87.6
85.7
101.2
93.2
88.1
143.3
101.0
106.3
104.9
95.8
98.9
NH4-N
31.0
31.9
29.2
30.8
32.3
34.6
32.5
31.8
27.4
32.1
31.8
32.0
32.1
32.2
T-P
6.09
6.32
5.96
6.59
7.04
11.63
8.78
8.48
8.59
7.14
8.29
8.06
8.72
8.13
P04-P
3.72
3.75
4.50
5.24
6.06
8.54
7.41
7.13
5.81
5.30
4.70
4.59
7.06
7.27
Final Effluent
BOD*
3.1
2.9
2.9
3.4
7.9
2.5
3.6
3.0
1.9
2.9
3.2
4.1
3.9
15.8
SS
5.6
5.7
3.4
4.1
6.7
8.5
7.9
8.8
6.0
3.3
3.3
3.9
5.4
32.8
T-N
27.2
27.5
23.2
28.2
31.6
34.7
30.7
30.7
32.8
35.8
36.1
32.9
32.1
32.0
T-P
0.28
0.19
0.24
0.88
0.60
4.26
0.99
3.77
1.49
0.23
0.16
0.27
0.38
1.54
P04-P
0.09
0.17
0.21
0.82
0.41
4.17
0.76
2.07
1.19
0.07
0.03
0.17
0.14
0.48
BOD* refers to ATU injection.
      From  the  start  to  Run 3,  the T-P  concentration  in the  final
 effluent was 0.2  mg/1.  on  the average.  In  Runs 4  and 5,  the  T-P
 concentration in  the final  effluent  increased with  increase in  the
 phosphorus load in the return flow  from  the  sludge treatment process.
 amounting to 0.5 to 0.6 mg/1.  on the  average.
      In Run 6,  activated sludge stored in the  other  systems which had
 been suspended  since the start of the experiment was  charged into the
 experimental system.   This resulted in  a temporary  rise in  the  T-P
 concentration in the final effluent.
      In Runs 7  to 9, the return flow phosphorus  load from the  sludge
 treatment  process  exceeded  100% of  the  phosphorus load  in the inflow,
 and  the T-P concentration in the  final effluent  often ran  in  excess
 of 1 mg/1.
      From  Run  10  on,  phosphorus  removal efficiency  improved as  the
 capacity of the biological  reactor  was  doubled.   In  Run 14,  however,
 SVI increased,  and SS  was  discharged  from the final  settling tank to
 increase the T-P concentration in the  final effluent.
                                244

-------
                 Table 4.  Performance of K plant

RUN

1


2


3


4


5


6


7

Primary Effluent
BOD

77.5


47.3


43.1


51.7


57.0


59.3


72.3

33

109.7


68.2


47.0


61.4


61.7


65.2


97.7

T-N

22.6


18.3


18.5


22.4


22.8


23.8


25.9

T-P

4.54


2.86


2.05


2.69


2.75


2.78


3.55

P04-P

3.09


2.03


1.41


1.99


2.04


2.17


2.52

Final Effluent
BOD
5.8

9.6
6.8

5.9
3.9

8.0
6.3

14.3
7.8

5.1
4.6

6.8
4.2

6.2
S3
3.9

7.5
3.9

3.5
3.1

4.9
3.7

5.6
3.6

3.2
7.0

6.1
5.7

10.8
T-N
14.1

15.4
10.2

12.0
13.1

13.1
15.4

17.0
16.1

17.8
18.8

19.4
19.1

19.8
T-P
0.22

1.00
0.34

0.98
0.16

0.74
0.35

0.83
0.29

0.53
0.45

0.39
0.41

0.52
P04-P
0.13

0.76
0.19

0.72
0.19

0.58
0.27

0.65
0.16

0.28
0.21

0.16
0.14

0.15
Note:  For the final effluent, the upper row refers to the
       anaerobic-aerobic process, and the lower row to the
       conventional  activated sludge process.
      Table 4 also shows the  performance  of the K plant  for  each run.
 Phosphorus   removal   was  successful  at  the  K   plant;   the  T-P
 concentration  in  the  final  effluent  was kept  below 0.5  mg/1  at  a
 probability of 85%.
                                  245

-------
3-2. PHOSPHORUS CONTENT IN SLUDGE
        w   50
        tr>
        cn
        a
                             .(Reactor (D)
                             Sludge Cake
                1  2  3  4  5  6  7  8  9  10 11 12 13 14
                           Run      Note:  Mean values of each Run


                Figure  5.  Phosphorus Content of Each Run
          Figure 5 shows the  transition  of phosphorus content  (Px)  in the
     sludge by run.  The phosphorus content in the  activated  sludge in the
     biological  reactor  increased  steadily  after   the  start   of   the
     experiment; in Run 5,  the  phosphorus content peaked at  60 mg-P/g-SS,
     and in tne subsequent runs,  it  fell.   From  Run 10 on, the phosphorus
     content started rising  again, but  leveled off from Run  12 on.
          It was found that the phosphorus content  in  the thickened sludge
     changed nearly in proportion to that  in  the  activated  sludge.   In the
     S  plant,   excess  sludge  was  mixed  with  the  sludge   (containing  7
     mg-P/g-SS  on  the  average)   from   the  primary  settling  tank  at  a
     volumetric ratio of 1  :  1 to  1 ;  3.   As phosphorus was  liberated in
     the thickening tank,  the phosphorus  content  in  the thickened sludge
     became less  than  in the  activated  sludge.    In  Run 5,  however,  the
     phosphorus content  in  the thickened  sludge  rose  to  30.9  mg-P/g-SS.
     While the  phosphorus  content  in  the  dewatered cake can  be  regarded
     nearly equal to that in  the  digested  sludge, it was observed  that up
     to Run  7, there  was  a  time  lag   between  the change  in  phosphorus
     content in dewatered cake and that  in the thickened  sludge.   In Run 7
     and thereafter, the phosphorus content tended to  fall.   Except in Run
     7  when  thickened   sludge   was directly dewatered without  passing
     through the anaerobic digestion tank,  the maximum phosphorus  content
     in the dewatered  cake was 18.8 mg-P/g-SS.
          At the K plant,  on the other  hand,  the  phosphorus content in the
     excess sludge was very stable, and  remained  in the range  of  30 to 35
     mg-P/g-SS throughout  the  entire period of the tests.
                                    246

-------
4
^^
Phosphorus
content, Px (%
D (-J ro u


-
i
1
J
1 	 1
[ 	 1
1
1
1
1

1
	


1 	 J


| 	
|
J
H—
i
!
i
                                                           Anaerobic-
                                                           aerobic  process


                                                           Conventional
                                                           activated sludge
                                                           process
                                                 6  7
                       Run
       Figure  6.  Transition of phosphorus content in K plant sludge
3-3. CHANGES  IN  PHOSPHORUS  CONCENTRATION  OF  SLUDGE  TREATMENT  PROCESS
     RETURN FLOW
            300
            250
            200
          a,

          4-
          O
150
            100
             50
                        Digester
                                  ickener
                                Supernatant
                  1234  5  6  7  8  9 10 11  12 13 14

                             Run  Note:  Mean values of each Run


              Figure 7.   P04~P  Concentration of  Return Flows
                                   247

-------
          Figure 7  shows the  changes in  the P04~P  concentration  in  the
     sludge  treatment  process  return  flow,   that is,  in  the  thickener
     supernatant the digester supernatant  and the belt press  filtrate,  in
     relation to the individual  runs.   After  the  start of  the experiment,
     the  P04~P  concentration  in  the return flow  increased  drastically
     confirming  out that   the   liberation  of  phosphorus  in  the  sludge
     treatment process was  very  substantial.   The digester  supernatant  in
     particular, indicated a pronounced increase  in PO4-P concentration.
          The PO^-P concentration  in  the belt  press  filtrate peaked  in
     Run 7 because  the thickened sludge  was  dewatered directly.   At the K
     plant, the sludge  treatment process was not equipped  with  anaerobic
     digestion  tanks,  and  the  phosphorus load  carried in  by the  return
     flow was stable.
3-4. PHOSPHORUS MASS BALANCE IN PHOSPHORUS REMOVAL PROCESS
          In  order   to   study   the   behavior   of   phosphorus   in   the
     anaerobic-aerobic   wastewater   treatment    and    sludge   treatment
     processes,  the T-P  balance was calculated  for each run  according to
     the following conditions.
     (1)  Calculation  of  flow  balance  based on   actual  measurements  of
          final  effluent,   primary  settling  tank  sludge  volume,  excess
          sludge volume, the  volume of  sludge  fed to  dewatering machine,
          septic  tank  sludge volume fed  from  the outside  of  the plant,
          volume of dewatered cake, and filtrate quantity.
     (2)  Calculation of T-P  concentration at  each nodal point according
          to the following formula.

          Cpi = Cssi x Px + Cpo-pi

          where Cpi:  T-P concentration at point i  (mg/1)
                Cssi:  SS concentration at point i  (g/1)
                Px:  Phosphorus content in SS (mg-P/g-SS)
                Cpo-pi:  PO4-P concentration at point i  (mg/1)

          The  T-P  concentration  did  not  include soluble  polyphosphate,
     water  quality analysis  showed  that the greater  part of  the soluble
     phosphate  was  orthophosphate,  and  that  soluble  polyphosphate  was
     quite  little.
          For the  final effluent, Px  in the above formula  was  set  at 10
     mg-P/g-SS  based on  the final effluent SS concentration and  SS-induced
     phosphorus concentration in  the conventional  activated  sludge process
     operation  at  the S plant.
          Px  in activated  sludge  is increased  by  the  introduction of the
     biological  phosphorus removal  process.   In  fact,  Px  can  be higher
     than 1%.   As  the  final effluent is passed  through rapid sand  filters,
     its SS usually is  as  low as 2 mg/1 on the average.  The  ratio of the
     SS-induced    phosphorus   contribution   to    the    total    phosphorus
     concentration   is   smaller   in   comparison    with    the   PO4-P
     concentration.  For this reason,  Px  in  activated  sludge  was  taken as
     2  mg/1 for mass balance  calculations.

                                    ?48

-------
Return flow from
thickener, digester and
dewatering poachine
           35.75
           (14.35)
                             For insite
                             reuse
Backwashings
                          1.34
                         (0.54)
                                   0.04
                                   (0.02)
                                                      Septic
                                                      tank
                                                      sludge
                                                      17.61
         Figure  8.  Mass balance of phosphorus when the  return  flow
                     phosphorus  load is  low (S plant, Run 2)

-------
Return flow from
thickener, digester and
dewatering Machine
                          For insite
                          reuse
Backvashings
                                               Septic
                                               tank
                                               sludge
                                                20.15
                                                (6.79)
     Figure  9.   Mass balance of phosphorus  when the return flow
                 phosphorus load is large  (S plant, Run 7)
       Under  the conditions  specified above,  the T-P  balance in Runs  1
  through  14  was calculated.   Figures 8  and 9 show  the mass  phosphorus
  balance  in Runs  2 and  7  which  recorded the minimum and  maximum  T-P
  loadings in   the  return   flow  from  the  sludge  treatment  process,
  respectively.   The data in Figures  8 and 9  is  given  with the  T-P load
  in  the raw influent  taken as  100.   The values  in parentheses  denote
  the calculated values of T-P load.
                                    250

-------
             Primary
 Wastewater treatment       Anaerobic-
process           +100.8   aerobic process 9.6
                Final     ~~"
             settlina                     final      ,
                ,    y   I  Biological      settling   "Conventional
             t" ^ n K       i      .               .    "    ^ n j_ j	4-« j
 366.2
       19.2
                        I  reactor
                tank
7 I ,
' 1 1
1

-=-





                         18.0
              123.8
                             Centrifugal
                             thickener
                    144.6
activated
sludge process  6.6
                   Storage
                   tank
                                   105.8
                        Q
                              250.4
                     Mixing tank
          Dewatering
          machine
        -*• 249.2
                              1.2
      Figure 10.  Phosphorus mass balance in K plant (Unit:  kg/day)
          Figure 10 shows the phosphorus mass balance  calculated for the K
     plant  in  the same  way as  above.  Figure  10  refers  to  Run  7.   As
     phosphorus was fixed  partly by centrifugal  thickening and  partly  by
     coagulation with lime and ferric  chloride, the  phosphorus  load of the
     return flow from  the  sludge treatment process  was only 5  percent  of
     the phosphorus load of the raw  influent to  the  plant.   The phosphorus
     concentration in the final effluent was vert small, accordingly.
3-5. ACCUMULATION OF PHOSPHORUS IN THE PROCESSES
          The amount  of phosphorus  trapped in  the  wastewater  and sludge
     treatment  processes  changes  with fluctuation  in  sludge  volume  and
     phosphorus  concentration  in  the  respective  processes.   Figure  11
     shows the  change  in  in-process accumulation of  phosphorus  for  each
     run, determined  according  to the  phosphorus mass  balance calculated
     in the foregoing.
                                    251

-------
             40
                                     Sludge treatment train
                                           9*  V 11 12 13 14
             Figure 11.  Transition of cumulative phosphorus
                         load in the process
          The amount  of  phosphorus  in  the  plant  as  a  whole  increased
     steadily till Run 5.  But,  entering  Run 6, the accumulated  amount of
     phosphorus  became almost  constant.   in Runs  7  and 8,  the  phosphorus
     accumulated  in  the  processes   was  carried  away.   In  Runs  9  and
     thereafter, and particularly from Run  10 onward when the  capacity of
     biological  reactor was doubled,  the accumulation of phosphorus became
     conspicuous.    In Run 7,  thickened  sludge  was  directly  dewatered
     without  digestion,  and  the phosphorus accumulation   in  the  sludge
     treatment  system  decreased,  working  upon  the  entire   system  to
     liberate the  accumulated  phosphorus.
          In Run 6, a  charge  of sludge aerobically  digested in  the other
     system into the biological reactor impaired phosphorus  removal in the
     wastewater  treatment  process.  This  was accompanied by  the  reduction
     of  phosphorus  content,   Px,  in  the   sludge.    As  a  result,  the
     phosphorus  accumulation  in the  wastewater treatment  process  became
     negative as shown in  Figure 11.   In Run 8, the air flow  was reduced
     by about 20% as compared with  the other runs  operated  in Mode I.  As
     a result, the NOx-N concentration in the final  effluent declined, and
     the  phosphorus  accumulation became  negative  in  the   final  settling
     tank.
3-6. PHOSPHORUS LOAD BY RETURN FLOW
          Figure 12 shows,  for  each run, T-P  load  by return  flow  and its
     breakdown.
                                     252

-------
    Oi
    CP
    .V
    TJ
    ffl
    en
    3
    M
    O

    04
    U)
    O
    VJ
    60


    50


    40


    30

    20


    10

     0
                 Total
Digester Supernatant
              1   2   34   5   6   7  8   9  10 11  12 13  14

                                  Run
       Figure 12.  Return flow phosphorus  load  of each run
     The  phosphorus load  by return  flow increased  with  the  time  of

run.   It  was found  that the filtrate  was the  major culprit  for  the
increase  of  phosphorus load.  This was particularly  the case with  Run

1 in  which the  contribution of  filtrate accounted  for no  more than
75% of the total phosphorus load by return flow.   Figure 13 shows  the

phosphorus  load of  return  flow with  the T-P  load  of raw influent
taken as  100.   It also shows the T-P  load of final effluent.
         150
    •a
    s
    ,
                                                            M-l 01
                                                            0) X
                                                            (0 TJ
                                                            c 
-------
          From Figure 13, it  is  found that in Runs  4  and thereafter,  the
     return  flow  phosphorus  load  exceeded   100  percent   (raw  influent
     phosphorus  load),   and  that  the  final  effluent  phosphorus   load
     increased with increase in the return flow phosphorus load.   In  Run 7
     when sludge was thickened and dewatered, the  filtrate increased  the
     phosphorus load of  the  return flow to as high  as  134  percent of  raw
     influent phosphorus load.
          For  a  wastewater  processing  rate  of 9,000  »Vday  and a  final
     effluent  T-P  concentration   of  0.5  ng/1.,   the  final   effluent
     phosphorus load is  4.5  kg/day.   Thus, if it is desired to  limit  the
     final  effluent T-P concentration  to   about   0.5  ng/1.   Figure  13
     dictates that the phosphorus  load  of  the return flow from  the  sludge
     treatment process   should  be  kept  below about  50  percent  of  the
     phosphorus load of  the  raw influent.

3-7. QUANTITY  OF PHOSPHORUS  DISCHARGED BY  THE DEWATERED  CAKE FROM  THE
     PROCESS

          Figure  14  shows  the  quantity  of  phosphorus  removed  from  the
     wastewater treatment process and that removed together with dewatered
     cake.   The   quantity  of  phosphorus  removed  from  the   wastewater
     treatment process is the  difference  between  the T-P  load in the  raw
     influent and that in the effluent.
     £60
     T3
     "~ 40
     >,
     £30
     *J
     § 20
     D
     01 10
     (X
     £  0
                  Quantity of phosphorus removed by
                  •wastewater treatment process
             1  2  3  4  5  6  7  8   9  10 11 12 13 14
Quantity of phos-
phorus discharged
by dewatered cake
    Figure 14.  Quantity of phosphorus removed by wastewater treatment
                process and discharged by dewatered cake
          As shown  in  Figure 14, the  rate  of phosphorus  removal from the
     process together with the dewatered  cake increased after the start of
     the  experiment.  This  was  because  the  phosphorus  content  in the
     dewatered cake  increased.
          In Runs 6  through  8,  the amount of  phosphorus discharged by the
     dewatered  cake exceeded  the  phosphorus  removed  by  the  wastewater
     treatment  process.   This  was due  to  the fact  that  the  phosphorus
     removal efficiency  rate of  the wastewater treatment process in Runs 6
     and 8 was not very  good.  In Run  7,  the thickened sludge was directly
     dewatered, which  resulted  in an  increase  in  the  amount of phosphorus
     discharged by the dewatered cake  from the process.
                                     254

-------
3-8. EFFECT OF CHANGES IN INFLUENT LOAD UPON PHOSPHORUS REMOVAL
          Foe the purpose  of investigating the response  of the biological
     phosphorus removal  process to changes  in influent  load,  a series of
     tests were conducted  for  24  consecutive hours  in Run 7  when sludge/
     was directly dewatered  after  thickening.  During  the 24-hour period,
     the inflow into the biological  reactor  was relatively  stable at 376
     to 400  mVhr.   it  should be  noted that  the  dewatering  was carried
     out for  5 hours  from 9:00 a.m.  to  2:00 p.m.  using the  belt press
     filters  and  that   the  gravity  thickener  returned  overflow  to  the
     wastewater treatment  process  for  about 6.5 hours from 7:00  p.m. to
     1:30 a.m.  Samples  were  taken every 2  hours  to  measure  PO4-P.   The
     result is shown in Figure  15.
              Dewatering
      o<
      ^^
      _s
      ft
       I
      o
      ft
30,

2U-
10-
i i p^

• . t
• 4 '
• • Raw influe
"^» *_._* Primary se
Vv +—m Primary s€
'^^••-fc^-^1' *> i .* .-^--^
       cr<

       ft
       i
      O
      ft
       ft I
        I !
       I  -
       m j-
       O
       ft
50
40'

30

20

10

 0
             Compartment
             A
                   Thickener overflow
       * Compartment
        B
• Compartmentj,—•*•»„
           ^       **^" * ^^
 c     f*  Compartment

                                                P.aw influent
                                                Final effluent
    9   11  13  15  17  19  21 23
              1985.12.18
                                    5  7

                                  12.19
                              Time
                Figure 15.  Changes of PO^-P concentration
          According  to Figure 15,  the phosphorus load  in the influent  to
     the primary  settling  tank increased the longer the dewatering  machine
     operated,  and the effluent  from the primary  settling tank  responded
     to  this  effect  a little  later.   The  maximum  P04-P  concentration
     recorded was 29 mg/1.
                                     255

-------
          The P04-P  concentration  in  each compartment  of the  biological
     reactor  peaked  at  around  3:00  p.m.  to   5:00   p.m.   of  the  day
     measurement was started.  In the aerobic tank,  the  height of the peak
     fell because phosphorus was reabsorbed, but even  in the  D compartment
     at  the downstream  end of  the  aerobic tank,  unabsorbed  phosphorus
     still  remained.   Even in the  effluent from  the  final  settling tank
     and the final effluent from the rapid  sand  filter,  the peaking effect
     of  the  filtrate  return flow persisted,  increasing  up the phosphorus
     concentration in the 24-hour composite sample of final effluent.
          From the above  findings,  it  is concluded  that  in the biological
     phosphorus removal  process,  it is very  important not only  to reduce
     the  phosphorus  load  of the  return  flow  from  the  sludge  treatment
     process, but also  to smooth out the  phosphorus load with  respect to
     time.
4.   SLUDGE TREATMENT IN BIOLOGICAL PHOSPHORUS REMOVAL PROCESS



4-1. SLUDGE THICKENING
          In the biological  phosphorus  removal process, the  excess sludge
     containing phosphorus  liberates  phosphorus if  it  is  retained  in the
     gravity  thickener  for  a  long  time.    In  the  case  of  the  mixed
     thickening process  in  which  excess sludge  and the  sludge  from the
     primary settling  tank are  mixed  for treatment, the  mixed  sludge is
     liable to become  anaerobic.  In addition,  the  sludge  from the primary
     settling tank contains  substrate  that  can be used  for  the liberation
     of  phosphorus.   All  these combine  to  encourage   the  liberation of
     phosphorus.
          Figure 15 shows the  relationship between  the  thickener retention
     time and phosphorus liberation observed at the K plant.
                                    256

-------
          0
            20.0
          a;  16.0
          4J
          (0
          0
          3  12.0
          (0
          0)
          .a
              8.0
          O
              4.0
                        O Excess sludge
                        • Mixed sludge
                                                    §	i	i
                        Sludge retention time (h)
Note:  Phosphorus liberation rate «
       Thickener overflow T-Pf + Thickened T-Pf - Exces sludge T-Pf
                             Excess sludge T-P
       Figure 16.  Relationship between Phosphorus liberation rate,
                   solids loading and sludge retention time
          Figure  16 shows  that the  phosphorus liberation  rate increases
     sharply when  the  retention time exceeds  3 hours,  for  both of excess
     sludge alone  and  mixed sludge.  The phosphorus  content in the excess
     sludge used for the test was 3.4 percent.  About 40 percent of total
     phosphorus   in   the   sludge   was   polyphosphate.    Theoretically,
     therefore, the ratio of phosphorus liberated  into the return flow to
     the wastewater treatment process can be said to reach a maximum value
     of 40 percent.
          Figure 16 shows that,  in  case of gravity  thickening, the mixed
     sludge  liberates   about  10   percent   of  phoshorus  even  when  the
     retention  time is  less  than  3 hrs.  This is  about a  quarter of the
     amount of  phosphorus that can be  liberated.   When the retention  time
     is 5  hrs., the quantity of phosphorus  liberated  is  increased  to 50
     percent of the amount of phosphorus that can be  liberated.
          The above findings negate the application  of gravity thickening
     to mixed sludge in the biological  phosphorus removal process.  At the
     K  plant,  it  was  decided  to  employ a  separate  thickening  method in
     which  excess  sludge  is  thickened  mechanically  by  means  of  a
     centrifuge  while   the   sludge   from  the  primary  settling   tank  is
     thickened  in  a gravity  tank.   As demonstrated  in  Figure  10,  the
     phosphorus loading  by the  return flow was  reduced dramatically.
                                    257

-------
4-2. FIXATION OF PHOSPHORUS IN THE SLUDGE
          The  main  requirement  in  the   biological  phosphorus  removal
     process is to prevent the excess phosphorus  taken in by the activated
     sludge from  being  redissolved, and to discharge it  from  the process
     in the form of dewatered  cake.  In other words,  the total phosphorus
     in the process  increases unless the  difference between  the influent
     phosphorus  load  and the tolerable   phosphorus load  of  the  final
     effluent is completely removed in  the  form of dewatered cake.  If the
     total phosphorus load in  the process  exceeds the biologically fixable
     level, the phosphorus removal efficiency will decline.
          For this reason,  at the  S  plant, we  tried injecting  PAC (Poly
     Aluminum Chloride)  into the excess sludge and the sludge removed from
     the primary settling tank just upstream of  the gravity thickener, for
     fixation of phosphorus in the  sludge.   The  PAC injection rate was set
     at 0.15 to 0.20  mol-Al/g-SS  according to the  results of a laboratory
     test.
                Backwashings
Grit Primary
chamber settling tank Reactor (North) "n*l settling Ra
47.7 , \-jl'4/92.4 46.4. ,__ V /19.0
71 9\ / '10.0 *\ /
influent
\
23.3 30.2
' Y
1
Reactor (South) Final setting
46.0 .-57 \ A9.4
\ /
V
20.9
filter

Septic tank sludgel 14.7
. Dewatering
Thickener Dagestei^ machine
69-7 .1 137 1 32-6 Tn 4 I27'3 .1-1

17.3
~~
^X/ ^V^
| jll.6 II-7

T

          Figure 17.  T-P balance before PAC  injection  (S plant)
                                    25R

-------
             Backwashings
       Grit
       chamber
43.8
Raw
Influent
            31.7
Primary settling
tank
, 0.1\-4.6/71.0   34.9_
                     Reactor
                     (North)
Final settling

ta\K   A 9   RaPid sand filter
                                 Septic tank sludge
                                            8'8
                        55.1
                           Thickener
                                                       Dewatering
                                                       machine
                                                                   7.2
                                                                 38.3
           Figure  18.   T-P balance after PAC injection  (S plant)
           The mass  phosphorus  balance  before  and  after  PAC injection  is
      given  in  Figures  17  and  18.   Although  the  phosphorus load of  raw
      influent was 40  to 50 kg/day, the  phosphorus  load of  liquor  entering
      the  biological  reactor  was  increased  to  92.4  kg/day  before  PAC
      injection.  This was  due  to the  return flow from  the sludge treatment
      process.  The  phosphorus  load of the  final effluent was 38.4 kg/day,
      and  the phosphorus removal rate was  a  mere  20  percent.   After  PAC
      injection, the phosphorus  load to the biological  reactor fell to 71.0
      kg/day, and  that  of  the  final effluent was  also  decreased to  7.2
      kg/day, increasing the phosphorus removal rate to 84  percent.
           In  the  runs  before   and  after  PAC  injection,  the  influent
      phosphorus load  was  44.2  kg/day  (4.23 mg-P/1.  x 10,450 m3/day).   It
      was  necessary to  remove  the phosphorus at  a  rate  more  than  33.8
      kg/day  in the  form  of dewatered  cake  in  order  to  check  the  T-P
      concentration of  the  final  effluent below 1 mg/1.   The sludge volume
      generated during  the  test  period was 1,675  kg/day, and the phosphorus
      content  in  the   dewatered  sludge  cake  had   to   be  greater  than
      2.02 percent.   After  PAC  injection,   the  phosphorus   content  in
      dewatered cake was 2.20 percent  in the case of  Figure 18,  meeting the
      above  requirement.   In  Figures  17 and  18,  there  is  no  substantial
      difference  in   the   phosphorus   load  carried   in   from  the  sludge
      treatment  process.   This   is  because,  while  the  sample   from  the
      wastewater  treatment  process was a  composite  one,   that   from  the
      return  flow was  a spot sample,  which did not  always  represent every
      24-hour run.   The dewatering  of  sludge  was conducted  only  during the
      day, and  the 24-hour  mean value should  have been  far less  than the
      values  shown in Figures 17  and 18.
                                      259

-------
4-3. DEWATERING OF SLUDGE
          As discussed  in 4-1 and 4-2,  the separate thickening  method is
     favorable where  phosphorus is  not  fixed  in  the sludge.  We studied
     the  dewaterability of  sludge.   First, we tested  excess sludge  and
     mixed sludge  by  making use of  a batch type  belt  press  filter.   The
     sludge  was  conditioned  using  two   kinds   of  polymer  coagulants,
     independently  (single  injection  method)   or   in combination  (double
     injection method).
          The moisture content of the sludge cake  was measured with the PT
     value   (integration  of   compression   pressure,    P   kgf/cm^,   and
     effective compression  time,  T  min.)   taken   as an indicator.   The
     measurements obtained are  given in  Figure 19, which shows that mixed
     sludge shows a higher dewaterability than excess  sludge irrespective
     of whether the single or double injection method is used.
                                    260

-------
     85
    0)

    g80

    TJ
    0)
    (0

    I 75
   4J
   01
   4J

   §70
    01
    JJ
    10
     65
                                            (1)
                                            (2)
                                            (3)
                                            (4)
                                            (5)
                                            (6)

                                            (7)
                                            (8)
        0.1
0.5
1.0
5.0    10.0
                          PT value (kgf.min./cm2)
No.
(1)

(2)

(3)

(4)

(5)

(6)

(7)

(B)

Symbol

A







D






SS ratio of
primary settling
tank sludge and
excess sludge








1.02 i 1.00

1.11 i 1.00

1.04 : 1.00

1.11 : 1.00

Sludge
concen-
tration,
<9/l)
12.8

11.8

12.8

13.2

13.6

13.0

13.5

13.0

VS (%)


74.5



70.8









Cation
injection
rate (%)




3.1

3.0





3.7

3.8

Anion
injection
rate (%)




0.78

0.76





0.59

0.62

Injection
rate (%)
0.47

0.42





0.22

0.23





Remark*
Conventional activated
sludge process excess sludge
Anaerobic'aerobic process
excess sludge
Conventional activated
sludge process excess sludge
Anaerobic-aerobic process
excess sludge
Conventional activated
sludge process nixed sludge
Anaerobic-aerobic process
siixed sludge
Conventions! activated
sludge process nixed sludge
Anaerobic-aerobic process
•ixed sludge
(Characteristics of sludge  used for  test, and chemical injection
conditions)
       Figure 19.  Dewaterability of sludge subjected to filtration
                   through batch type belt press filter
                                       261

-------
     Specifically, the  dewatered  cake from  the  mixed sludge  is  7 to
9 percent lower in water content than that from excess sludge.
     The dewaterability of sludge  was  also  studied with  respect to
the  anaerobic-aerobic  process  and  conventional  activated  sludge
process.  When the dewatered  sludge characteristics of both processes
were  compared,  it .was  found  that  the  anaerobic-aerobically treated
sludge  had  cake  with an  equal or  less  moisture content  in  both the
case  of excess sludge  and  mixed  sludge.  This  may  have  been caused
because  the sludge  produced  in  a  anaerobic-aerobic  process charged
was less in VSS.
     Then,  we  temporarily installed a  test  belt  press  filter at the
plant,  and  conducted  a  dewatering  test  for   excess  sludge   while
operating the  belt  press filter continuously.   The belt press filter
was operated  at a smaller  filtration rate  of  50  to  110  kg/m.h  than
the standard rate as  it had to handle excess sludge.  The results are
summarized  in Figure  20.
Symbol
A
O
Type of sludge
Conventional activated
sludge process
Anaerobic-aerobic
process
Sludge SS
(g/D
12.4 ^ 14.8
11.8 ^12.5
Sludge VSS
(%)
75.6 * 76.8
73.5 ^ 74.5
Polymer injection
rate (% to SS)
0.54 ^ 0.65
0.48 ~ 0.50
        90  -
    -   85
    4-1

    01
    C
    O
    u
    0)
    .X
    (0
    u
        80
75
        70
                          50               100
                         Filtering rate (kg/m.h)
                                                     150
Mote:  High-pressure equipment not used

        Figure 20.
            Filtering rate vs. cake water content
            (Polymer single injection method)
                                  26?.

-------
          Figure 20 suggests that in order to  attain  a moisture content of
     80 percent for  excess sludge cake,  the  filtration rate  be set  at
     about 40 kg/m.h for the single injection method.
          From Figure 19,  it is found  that  the PT value  corresponding to
     an excess  sludge cake  moisture  content  of  80  percent  by the  batch
     type  dewatering machine   is  about  10   kgf.min./cm2.   For  this  FT
     value, a cake water content of 72  to 73 percent  can  be  achieved with
     the mixed  sludge.  We could not conduct  a continuous dewatering test
     on the  mixed  sludge,  but  our  theoretical calculations  show  that the
     filtration rate  will  be about 130 kg/m.h.,  or  about 3  times  faster
     than with the excess sludge.
          Although high  polymer coagulant is  not  so effective in  fixing
     phosphorus, rapid  thickening by  centrifuge,  followed  by  dewatering
     through a  belt  press  filter,  can minimize the release of phosphorus.
     According  to  a case  study  in   T  plant  where  excess  sludge  are
     thickened by centrifuge and primary  settling  tank sludge  are done by
     gravity  thickener  (separate thickening  method),  then  injected  with
     polymer  coagulant,  and dewatered by  belt   press  filters,  it  was
     concluded  that  the  phosphorus  load  of the  return   flow  is  only
     14 percent of the raw influent phosphorus load.
          All  told,   the   combination  of  separate  thickening  and  mixed
     sludge dewatering is  favorable for sludge treatment  in the biological
     phosphorus removal process.
5.   CONCLUSION
          The field  investigations of  the  biological phosphorus  removal
     process at the Shinjiko  Tobu Purification Center and  the  Kase Sewage
     Treatment Plant have disclosed the following.

     (1)   In  the  anaerobic-aerobic biological  phosphorus  removal  process
          operated under  the  following conditions,  the T-P  concentration
          of  the  final  effluent from  the  final settling  tank could  be
          reduced to less than  1 mg/1.   When the T-P  concentration of raw
          influent was in the range of 4 to 7 mg/1.   (S plant)
          Water temperature:  14°C or  higher
          Biological  reactor  retention  time:   5.5  to 11.9  hrs.  (actual
          retention time incl. return  sludge:  3.9 to 8.4  hrs.)
          MLSS concentration:   2,400 to 4,000 mg/1.

     (2)   When the phosphorus load was increased by the return  flow from
          the  sludge   treatment  process,  the  T-P  concentration  of  the
          influent  to the  biological  reactor  occasionally  increased  to
          raise the T-P  concentration  of  the final settling  tank effluent
          in  excess  of  1   mg/1.   For   the   purpose of   operating  the
          anaerobic-aerobic process  for  stable  and  efficient  phosphorus
          removal, it  is necessary to  reduce  the  phosphorus load of the
          return flow to less than 50 percent of  that  of  the raw influent.
          (S plant)

-------
     (3)  By  injecting  PAC   (poly  aluminum  chloride)  into  the  sludge
         charged  into the sludge thickener  at 0.15 to  0.20 raol-Al/g-SS,
         the return  load  of phosphorus from the  sludge  treatment process
         could be reduced.
     (4)  When the  T-P concentration of  the  raw influent  was 2.1  to 4.5
          mg/1, that of  the final settling tank effluent could be reduced
          to  less  than  about  0.5 ng/1.   When  the  K  plant was  operated
          under the following conditions:
          water   temperature,    15°C   or   higher;    Biological   reactor
          retention time, 5.0 to 6.8 hrs.; MLSS, 2,000  to  2,700 mg/1.; the
          phosphorus load  of the  return  flow  from  the sludge  treatment
          process,   less  than  10  percent  of the  phosphorus  load of raw
          influent.

     (5)  The sludge procuced by the biological  phosphorus  removal process
          should preferably be  subjected  to  a separate  thickening process
          in which  the primary  settling tank sludge and the excess sludge
          are thickened separately.  It is also  preferred to condition and
          mix the separately thickened sludge for dewatering.
6.   ACKNOWLEDGMENTS
          In conclusion, we would  like  express our profound  thanks  to Mr.
     Hideo  Esumi,  Ms.  Junko  Ishihara  and other  water  quality  control
     officers  of  the  Shimane  Prefectural Government,  and  Mr.  Minoru
     Furusawa, Mr. Yasuo  Sone and Tadashi  Kawasaki,  Mr. Toshihiro  Tanaka
     and other officers who have been most generous in  assisting us  in our
     investigations.
                                   264

-------
CURRENT PRACTICES OF BIOLOGICAL  NITROGEN
          REMOVAL PROCESSES IN JAPAN
                           by
                       Kazuaki Sato
            Chief, Advanced Waste Treatment Section,
                 Water Quality Control Division,
                Public Works Research Institute,
                   Ministry of Construction
          The work described in this  paper was
          not funded by the U.S. Environmental
          Protection Agency.  The contents do
          not necessarily reflect the views of
          the Agency and no official  endorsement
          should be inferred.
                   Prepared for Presentation at:
             The 11th United States/Japan Conference
                           on
                 Sewage Treatment Technology

                       October, 1987
                       Tokyo,Japan
                           265

-------
                                   ABSTRACT
     Currently., there are more than 600 municipal  wastewater treatment plants
operating in Japan. In about twenty of these treatment plants,  advanced
wastewater treatment processes are applied to produce clearer effluent frorr,
those plants using the standard activated sludge mode.  Nitrogen and
phosphorus removing technologies are also being applied to a limited number
of wastewater treatment plants to control entrification problems in lakes.
This paper introduces four demonstration experiments which have been recently
conducted for nitrogen control of wastewater in Japan.  These experiments are
listed below.

     (1)  Improvement of the nitrified liquor recycling nitrification-
          denitrification process at the Konan-Chubu treatment  plant of
          Biwako regional sewerage.
     (2)  Upgrading of the nitrification-endogenous denitrification process
          in Hamamatsu City.
     (3)  Demonstration study on biological nitrogen and phosphorus removal
          using a step inflow process at the Shinjiko-Tobu wastewater
          treatment plant.
     (4)  Performance of the A20 process at the Toba wastewater treatment
          plant of Kyoto City.

-------
                               CONTENTS


1.  VIEWPOINTS OF NITROGEN CONTROL IN WASTEWATER IN JAPAN 	268
2.  HISTORY OF APPLICATION OF NITROGEN REMOVAL  TECHNOLOGY 	 270
3.  BIOLOGICAL NITROGF.N REMOVAL PRACTICES 	271
  3.1  Improvement of the Nitrified Liquor Recycling
       Nitrification-Denitrification Method 	 271
  3.2  Improvement of the Nitrification-Denitrification Process Using
       Endogenous Respiration for Denitrification in Hamamatsu City 	276
  3.3  Demonstration Study on Biological  Nitrogen and Phosphorus
       Removal Using a Step Inflow Process at the Shinjiko-Tobu
       Wastewater Treatment Plant 	 281
  3.4  Performance of the A20 Process at  the Toba WasteWater
       Treatment Plant of Kyoto City 	285
                                    267

-------
1.  VIEWPOINTS OF NITROGEN CONTROL IN WASTEWATER IN  JAPAN

     Japan has set environmental  quality standards to  serve  as  the  target  for
water quality in rivers, lakes, and sea areas.   The  effluent control  for
various effluents has beon conducted for the purpose of achieving these
environmental standards.  The effluent control  of treated water from  public
sewage systems aims at the same goal, and currently  it is executed  for BOD
and COD, when the treated water is discharged into rivers and sea areas.
Recently, new environmental standards for nitrogen and phosphorus have been
set for lakes, followed by the enforcement of nitrogen and phosphorus
effluent standards for firms discharging effluents into lakes.   Thus, with
respect to nitrogen removal from treated wastewater, the control  provides  the
only juridical ground for preventing the eutrophication of lakes.  Presently,
municipal wastewater treatment plants, where nitrogen  removal  is  practiced,
all discharge their treated water into closed water  areas.  A list  of these
treatment plants are shown in Table 1.

     However, it is expected that there will be more cases in Japan in which
the removal of nitrogen from, or the nitrification of, treated wastewater
will be required.  One such case is that of treated  wastewater discharged
into water channels for agriculture or into rivers with low  dilution  capaci-
ty, often used for agriculture.  In Japan, the greatest amount  of  agricul-
tural water is used to irrigate paddy fields, where  irrigation water  with
high nitrogen content, especially high ammonia-nitrogen concentration, seems
to have an adverse effect on paddy rice cultivation.  Sewage systems  have
been spreading to small and middle sized cities in Japan, and this  is expect-
ed to result in more cases of treated wastewater going into  agricultural
water channels, thus creating a strong demand for nitrogen removal.  For
instance, a wastewater treatment facility in a parking area  along a highway
which discharges its effluent into an agricultural water channel  was  required
to meet the treatment target of 5 mg/£ ammonia-nitrogen.  Where treated
wastewater is re-used as agricultural water, treated wastewater which has  a
concentration of less than 10 mg/£ total nitrogen, and is subjected to
nitrification, is used.

     Another possible case is when the percentage of treated wastewater  in
the river discharge is high and the river water downstream is supplied as
service water.  In such a case, the service water supplier demands  a  lower
ammonia-nitrogen concentration of the treated wastewater in  order to  ensure
stable operation of the water purification plant. The Yodo  River,  which has
many densely populated catchment areas and serves as a source of service
water for Osaka, is a typical example.1)

     Ammonia-nitrogen in river water is finally nitrified to N03-nitrogen  to
consume dissolved oxygen in the river water.  In Japan, however, the  necessi-
ty to oxidize nitrogen in treated wastewater is not  generally recognized for
the purpose to maintain dissolved oxygen in rivers,  where the flowing time is
relatively short and the flow velocity is high resulting in  a high coeffi-
cient of re-aeration.
                                     268

-------
         Table 1  List of WTPs where N-P removal  process 1s applied
WTP ' a name
Biwako R.S.
Kosei


Biwako R.S.
Konanchubu


Ohmihachiman City
Okinoshima
Effluent
quality
(mg/A)
BOD 5
COD 10
SS 6
T-N 10
T-P 0.5
BOD 5
COD 10
SS 6
T-N 10
T-P 0.5
T-N 10
T-P 0.5
Design flow
capacity
(mVoay)
5000


14000


200
Treatment mode
BNDR
Coagulant addition
Filtration


BNDR
Coagulant addition
Filtration


Oxidation ditch
Coagulant addition
Operation
start year
1984


1983


1982
Kasumigaura-Kohoku  BOD 6
R.S. Kasumigaura    COD 11
                    SS 6
                    T-N 15
                    T-P 0.5
           Filtration

30000      BNDR
           Coagulant addition
           Filtration
1983
Kasumigaura-Suigoh T-N 20 5400
R.S. Itako T-P 1
Nikkoh City T-N 10 3250
Yumoto T-P 1
Hamamatsu City T-N 5 1620
Hitomigaoka T-P 1
Hamamatsu City T-N 5 1980
Kotoh T-P 1
BNDR
Coagulant addition
Oxidation ditch
Coagulant addition
1985
1985
Modified A2 0 process 1983
Filtration
BNDE'
Coagulant addition
Filtration
R.S.: Regional Sewerage System
BNDR: Biological Nitrification-Denitrification Process with
1982
nitrified
       liquor recycling
BNDE:  Biological Nitrification-Denitrification Process using Endogeneous
       Respiration
                                    269

-------
2.  HISTORY OF APPLICATION OF NITROGEN REMOVAL TECHNOLOGY

     Since the actual state of advanced wastewater treatment technology  in
the United States was introduced at the 1st United States/Japan Conference  on
Sewage Treatment Technology in 1971, Japan, including the Public Works
Research Institute, commenced the development of advanced wastewater  treat-
ment technology.  The technology developed for nitrogen removal at  that  time
mainly included physico-chemical methods such as ammonia stripping, selective
ion exchange and break-point chlorination.  The first oil crisis in 1973 gave
an occasion to re-examine the development of these techniques from  the
viewpoint of resources and energy conservation, with a resultant gradual
shift towards the development of biological nitrogen removal methods.

     Biological nitrogen removal was put to practice in early days  in the
field of night soil treatment in Japan, and practical facilities have been
operating since the early 1970's.  In the field of sewage treatment,  a
treatment facility in a highway service area was completed where two-stage
type biological nitrification and sand filtration were combined for advanced
treatment.  This facility was designed to meet the target water qualities of
5 mg/£ BOD, 5 mg/£ SS and 5 mg/£ NHi»-N for the treated water, which was
discharged into an agricultural water channel. At the start of the  service,
the operation of this facility at low load  resulted in lowered pH, runoff  of
fine flocks and lowered transparency of the treated water.  The Public Works
Research Institute, Ministry of.Construction, remodelled this facility to a
one-stage, combined BOD oxidation nitrification-denitrification process  type
(nitrified liquor recycling method) in 1977, and conducted a demonstration
study for approximately two years.  Figure 1 gives a flow chart of  the
remodeled process, in which methanol was added in the late stage of the
biological nitrification-denitrification process with nitrified liquor
recycling to remove the residual N03-N.  The performance of the remodeled
facility was very satisfactory and met the target water qualitites.

     In 1979, Shiga Prefecture promulgated the so called "Ordinance for  Lake
Biwa's Eutrophication Control," followed by another eutrophication  control
ordinance set in 1981 by Ibaraki Prefecture, where Kasumigaura Lake is
located.  These two ordinances urged authorities to practice nitrogen and
phosphorus removal at municipal wastewater treatment plants.  The Konan-Chubu
treatment plant of the Lake Biwa Regional Sewarage System, for which
construction work was started at the end of 1978, was originally designed as
a facility based on the standard activated sludge process.  However,  because
        Flow
        equalization
        tank
                           NaOH
                     Anoxic
                         Oxic
   CH3°H   Sedimentation     Sand
          tank             filter
Anoxic
Oxic
                   Mixed liquor
                   recycle
                                                       • Biologically
                                                        treated       Effluent
                                                        wastewater
                       Return sludge


Fig. 1  Flow chart of the wastewater treatment plant at Nasu parking  area
                                     270

-------
of the eutrophication control ordinance required to enforce the control  of
effluent from wastewater treatment plants at 20 mg/£ nitrogen from 1980, the
target water quality of the effluent was set at 10 mg/£.  This led to the
re-construction of the standard activated sludge facility to a combined  BOD
oxidation nitrification-denitrification with a nitrified liquor recycling
type facility during the course of its construction.  The re-constructed
Konan-Chubu wastewater treatment plant, which began service in April  1982, is
a first full-scale municipal wastewater treatment plant with a nitrogen  and
phosphorus removal function.

     This nitrogen removal process based on the nitrified liquor recycling
method which was subjected to a demonstration study at the Kasumigaura-Kohoku
wastewater treatment plant.  In addition, currently four municipal wastewater
treatment plants, which discharge their effluents into lakes, adopt this
process for full operation, as shown in Table 1.  The performance of the
nitrified liquor recycling method was reported at the 8th, 9th and 10th
United States/Japan Conferences on Sewage Treatment Technology.

     The above-mentioned eutrophication control ordinances are still  valid in
the form of more stringent prefectural effluent standards, in response to the
national control of nitrogen and phosphorus effluents discharged lakes,  which
was the outcome of a partial amendment to the Water Pollution Control Law of
1985.

     Meanwhile, Hamamatsu City which has a brackish lake, Lake Hamana, set
target water qualities of total nitrogen and total phosphorus for treated
sewage water at 5 mg/£ and 1 mg/£, respectively, in order to conserve the
water quality of Lake Hamana and made efforts to develop unique nitrogen and
phosphorus removal methods.  Two relatively small scale sewage treatment
plants which discharge their effluents into the lake adopt a modified AzO
method and a method where a coagulant is added in the nitrification-
endogenous denitrification method for nitrogen and phosphorus removal.  The
performance of these facilities was partly introduced at the 10th United
States/Japan Conference on Sewage Treatment Technology, and since then the
process has been further improved.


3.  BIOLOGICAL NITROGEN REMOVAL PRACTICES

3-1  Improvement of the Nitrified Liquor Recycling Nitrification-
     Denitrification Method

     The nitrified liquor recycling nitrification-denitrification method has
been technically improved from the viewpoint of saving energy, and concerning
the following two points:  (1) the introduction of airlift circulation and
(2) study on the rotation control effect of the mechanical mixer in the
denitrification tank.  These improvements and adjustments were conducted in
order to improve the circulation facility at the Konan-Chubu wastewater
treatment plant of the Shiga Prefectural Regional Sewerage System. The study
was carried out by the Research and Technology Development Division of the
Japan Sewage Works Agency.
                                    271

-------
(1)  Examination of the multistage airlift  circulation  type  nitrification-
     denitrification process

     The nitrified liquor recycling process has  been  successfully  practiced
in Japan as a stable nitrogen  removal  process.   The following  items  can  be
further improved:

  0  Theoretically, a higher  circulation  ratio R can  achieve a nitrogen
     removal rate closer to 100%,  but  practically speaking,  a  too  high
     circulation ratio results in  increasing oxygen supply to  the
     denitrification tank, which can inhibit the denitrification reaction.
     Therefore, the upper limit of R in practice is 200%, and  it is  difficult
     to get a nitrogen removal rate exceeding 80%.

       R:  Circulation ratio  (%) = (Nitrified liquor  recycling rate  +
                                   Return sludge rate)/Inflow  rate x 100

  (D  The volume of the mixed  liquor equivalent to 100 to 200%  of the inflow
     water volume has to be returned with a circulation pump from  the end of
     the nitrification tank to the forefront of  the denitrification  tank.
     This requires a pumping  facility  for circulation and its  running cost.
     Several examples of operation of  the nitrified liquor recycling
     nitrification-denitrification process  suggest that the  power  consumption
     for a circulation pump equals approximately 10%  of the  power  necessary
     for the water treatment  facility  of 0.4 - 0.7 kWh/m3, as  shown  in  Figure
     2.

     A multistage airlift circulation  type  nitrification-denitrification
process was studied to improve these disadvantages.   A flow  chart  of this
process is shown in Figure 3.

     This system is basically a multistaged process to n stages of the
nitrified liquor recycling nitrification-denitrification, and  inflowing
sewage is supplied to each stage  in division.  It also provides the
utilization of the airlift effect  in the nitrification tank  for nitrified
liquor recirculation between  the  nitrification  tank and the  denitrification
tank at each stage.  This allows  the circulation of the nitrified  liquor to
the denitrificetion tank without  a special  circulation line.  Figure 4  is a
schematic drawing of this circulation  process.

     Presently, this multistage airlift circulation  type process  is  being
tested at a pilot plant equipped  with  nitrification  and denitrification tanks
with a 900  capacity in total  and  three stages  of 150   capacity for each
tank.  An outline of the results  up to now is shown  below:

  © The utilization of the airlift effect allows satisfactory circulation of
     the nitrified liquor at a more than 200-300% (ratio to  inflowing rate)
     level  between the denitrification tank and the nitrification  tank.  The
     quantity of the circulation  is dependent upon several  factors including
     the aeration rate in the nitrification tank, the water depth  of the
     airlift equipment, the size,  shape, and location of the opening between
     the denitrification tank and nitrification tank, and the intensity of
     mixing  in the denitrification tank.

                                     272

-------
                         Primary and final
                         sedimentation tank
                        Mixed liquor
                        recycling pump
Fig. 2  Example of power consumption ratio among facilities  in  a  biological
        nitrification-denitrification process  with nitrified  liquor recycling
                                          1
                                                  DN:  Denitrification tank
                                                  N:  Nitrification tank
                                           Y
                 1st stage


          Fig.  3  Flow chart  of multi-stage  airlift circulation  type
                  nitrification-denitritication  process

                           Denitrification Nitrification
                           tank           tank

               Fig.  4  The scheme  of nitrified liquor recycling
                       process by  airlift effect
                                      273

-------
 (?) A treatment experiment for actual  sewage resulted in 7.5 mg/n of total
     nitrogen, 80% of total nitrogen removal  rate,  and 94.2% of Kjeldahl-N
     removal rate for the treated water in the conditions of 14.4°C water
     temperature of the inflowing water, 12.4 hour  detention time of
     nitrification-denitrification tank, and  37.6 mg/£ total nitrogen concen-
     tration of the inflowing water.

     In response to the results of the  pilot  plant  study for this multistage
airlift circulation type process, the process is planned to be fully operated
at the Konan-Chubu wastewater treatment plant.

(2)  Study of the rotation control effect in  the mixing facility of the
     denitrification tank

     This study was carried out to save energy consumed by the mechanical'
mixer set in the denitrification tank in the  aeration tank facility at the
Konan-Chubu wastewater treatment plant.  This treatment plant runs 8 trains
of water treatment facilities where nitrification/denitrification is conduct-
ed by the nitrified liquor recycling process.  A tank in one train with a
3825 m3 capacity (W 9.0 x D 5.0 x L 85.0) is  divided into four sections by
partition walls, and the first two sections are anoxic tanks for
denitrification.  A submerged mechanical mixer is equipped on the bottom of
the denitrification tank.  The specifications of the mixer are shown in Table
2.  Because the concentration and properties  of the activated sludge were
expected to change due to the quality of inflowing water and the treatment
conditions when the mixer was installed in the denitrification tank, the
capacity of the mixer was concluded with a fairly great allowance for safety.
In addition, the mechanical mixer was originally developed as aeration
equipment, and thus it can be changed to an aeration facility whenever
necessary.

     In this study, a method for energy saving was examined by controlling
the rotation speed of the mixer through a frequency converter.  The frequency
converter decreased the current frequency 60 Hz to 50 Hz, 40 Hz, 30 Hz and
20 Hz to measure the concentration distribution of the mixed liquor in the
denitrification tank and then to obtain the optimum degree of mixing for
energy saving.  Table 3 shows the necessary power in various experimental
conditions and Figure 5 summarizes the vertical concentration distribution
patterns of the mixed liquor in the denitrification tank.
   Table  2   Specifications of  the mixer  installed at denitrification  tank




       Mixer type                   Submerged mechanical aerator-mixer

       Related power                              3.7 kW

       Impeller diameter                          1150

       Impeller rotation rate                193 rpm (60 Hz)

       Aeration rate                           3.5 Nm3/min.


                                    274

-------
                Table 3  Power control by frequency  converter
       Frequency
Power consumption
per day
Mixing power density
       60 Hz
       50 Hz
       40 Hz
       30 Hz
       20 Hz
650.9 kWh/8 mixers
443.2 kWh/8 mixers
258.9 kWh/8 mixers
142.0 kWh/8 mixers
 80.9 kWh/8 mixers
      12.1 W/m3
       8.1 W/m 3
       4.8 W/m3
       2.6 W/m3
       1.5 W/m3
       Cf.  The mixing power density is calculated on  the  basis  of the
            mixing volume of 280 m3 per mixer.
     Figure 5 indicates that the sludge  in  the  denitrification tank dis-
tributed homogenously in the 40-60 Hz condition.   The  formation of a sludge
blanket was observed directly under  the  water surface  at  30 Hz.  The vertical
distribution of sludge concentration at  20  Hz was  unhomogenous, with a
tendency of slightly lower concentration at the upper  range.   Furthermore,
the sludge blanket was also formed 40-50 cm under  the  water surface.
                                              Average MLSS concentrating at
                                                 •-• 20 Hz
                                                 »-« 30 Hz
                                                 *-» 40 Hz
                                                     SO Hz
                                                     60 Hz
                         o-o
   Fig. 5  The  result  of MLSS distribution measurement under the frequency
           converter control
                                     275

-------
     Thus, the best operation, of the mixer in terms of energy conservation,
in the denitrification tank is considered to lie around 30 Hz frequency.
However, taking account of the possible operation at a higher MLSS concen-
tration during winter, the operation control of the mixer was set at 30 Hz in
summer and 40 Hz in winter.  The unit mixing power in this case 1s 2.6 W/m3
in summer and 4.8 W/m3 in winter.

3-2  Improvement of the Nitrification-Denitrlfication Process Using
     Endogenous Respiration for Denitrification in Hamamatsu City

     Two relatively small scale sewage treatment plants, the Koto wastewater
treatment plant and the Hitomigaoka wastewater treatment plant, which treat
sewage from residential areas along Lake Hamana, were originally designed and
constructed to have an extended aeration process followed by tertiary treat-
ment processes, including chemical coagulation, a separate nitrification-
denitrification process, sand filtration and activated carbon absorption.
This is because the treatment target was set at 5 mg/£ BOD, 10 mg /a COD,
3 mg/£ SS, 5 mg/H T-N, and 1 mg/£ T-P in order to conserve the water quality
of Lake Hamana.  Nevertheless, because of the troublesome and expensive
operation and maintenance costs required for the effective utilization of the
secondary treatment facility, with its surplus capacity owing to the original
design for the extended aeration process, it was modified for biological
nitrogen and phosphorus removal.  The treatment performance of the facility
was carefully monitored and the operational conditions of the treatment flow
were revised and improved by stages so that the above-mentioned water quality
targets were met.

     The Koto wastewater treatment plant planned to attempt a biological
nitrogen removal process called the nitrification-denitrification process
using endogenous respiration for denitrification, and to cope with the
phosphorus issue by adding aluminium sulfate into the aeration tank.  The
reason for selecting the biological nitrogen removal process, where an
endogenous denitrification zone was combined, was because the compliance with
the target water quality 5 mg/£ T-N required the application of a new
nitrogen removal process which could provide a nitrogen removal rate higher
than that of the nitrified liquor recycling process.  The Koto wastewater
treatment plant commenced an operational study of the nitrification-
endogenous denitrification process in 1985.  This report introduces the two
years of the processes' performance.

     The Koto wastewater treatment plant is a wastewater treatment plant,
which treats approximately 1000 m3 per day of domestic waste water for some
4000 people.  The sewage runs into a grit chamber, passes through a flow
equalization tank, and flows into an aeration tank.  The remodeled aeration
tank is divided into five sections with parting strips (tanks A through E).
The first stage is for BOD oxidation and nitrification, the middle stage is
for endogenous denitrification, and the last E tank is for re-aeration.  The
nitrification tank and the re-aeration tank are aerated with disk diffusers,
while the denitrification tank is equipped with an upward jet type mechanical
mixer with a power of 1.5 kW at the bottom.
                                     276

-------
     Figure 6 shows an operation flow during the test period.  Initially,
three aerobic tanks and one denitrification tank were operated to achieve
perfect nitrification.  The repair of the diffuser equipment in May 1986
proved that a sufficient amount of aeration for perfect nitrification  was
ensured.  Then, another denitrification tank was added (2 tanks in total) in
December 1986, and the operation mode was changed to II.

     The operational conditions during the experimental period are summarized
in Table 4.  The BOD and water temperature of the inflowing water and  the
detention time of nitrification-denitrification tank from April 1986 to March
1987 are shown in Figure 7.  As seen in this figure, the  detention time of
the nitrification-denitrification tank at this treatment  facility is about 20
hours in the summer and 25 hours in the winter.  The BOD  of the inflowing
water is approximately 150 mg/£ and 250 mg/£ in summer and winter, respec-
tively.

     Figure 8 illustrates the state of nitrogen removal during the experi-
mental period.  In the winter of 1985, the denitrification was degraded,
which was followed by imperfect nitrification resulting in a T-N concen-
tration higher than 10 mg/£ of the treated water.  However, during the winter
of 1986, the repair of the diffuser equipment and alteration of the operation
mode resulted in the stabilization of the total nitrogen  concentration of the
treated water in the range between 5 mg/£ and 10 mg/S,.  Figure 9 shows the
behaviors of nitrogen and alkalinity in this process.   Nitrification took
place in the initial stage aerobic tanks A and B, and NOs-N was removed in
the denitrification tanks C and D.  Nitrification and denitrification  were
accompanied with the consumption of alkalinity in the nitrification tanks,
while alkalinity was produced in the denitrification tanks.  A series  of
these changes in the water quality is considered to be typical  water quality
behavior in this process.

     The results of this operational experiment have proved the significance
of DO control in the nitrification tank and imperfect denitrification  in the
late denitrification stages when DO is too high.  This seems to be a result
of the supply of DO from the nitrification tank to the denitrification tank
and the consumption of organic substances attaching to the activated sludge
which serves as a carbon source for the endogenous denitrification.  There-
fore, to solve this problem, the DO in the nitrification  tank B is controlled
at about 1 mg/2,.

     Another problem is the lowered alkalinity in the nitrification tank.  It
has been confirmed that the control of DO concentration in the nitrification
tank at a lower level partly leads to denitrification in  the nitrification
tank with a resultant supply of alkalinity.

     Thus, in this process the control of the DO concentration in the
nitrification tank at a low level can promote the denitrification in the late
stages and reduce the alkalinity consumption.  This operational experiment
has proved that the control of the DO concentration in the nitrification tank
is a key for the successful operation of this process.
                                     277

-------
        Flow          Biological
        equalization   nitrification-
        tank          denitrification
Sewage      |	1     tank
inflow
     Sedimentation
A1    tank

 I
      r
                       A   B
                                       E
       Y
                                                        Sand
                                                        filter
            Return sludge

      MODE 1 (June 20, 1985 % Dec. 14,  1986)
                                                    Excess activated
                                                    sludge
                            A1
      r
                       A    B
       Y
      MODE 2 (Dec.  15, 1986
                                             D
                                       Oxic
                           Anoxic
Fig.  6   Flow  chart of demonstration experiment on
         nitrogen removal  in  Kotoh  WTP
                                             Table 4   Experimental
Period
Flow rate (m3/day)
Return sludge ratio (%)
Detention time of
nitrification-
denitrification tank
Aeration/flow rate
WAS (m3/day)
SRT (day)
SAT (day)
BOD loading (kg/kg -day)
T-N loading (kg/kg'day)
Anoxic-oxic condition
1985.6
M986.3
1080
81
21.3
14.9
18.8
23.0



1986.4
1013.5
82.9
22.7
-
16.2
28.1
16.9
0.14
0.021
5
1089.5
77.1
21.1
-
19.0
21.2
12.7
0.12
0.021
6
1161.3
72.3
19.8
-
17.7
22.0
13.2
0.10
0.027
7
1289.5
65.1
17.9
14.0
17.7
18.1
10.9
0.14
0.029
MODE 1
                         278

-------





























3
O
O

PJ
to










O
•
0
ho
ON
O
•
0
to
ON
O
•
O
ro

0
O
to
Cn
O
•
O
!—•
VO
O
•
O
Co
Cn

O
O
CO
ho
O
•
O
ho
oo
o
•
o
Co
•vj

o
•
o
VO
*"
0
•
o
VO
ON

O
•
i— -

O
o
VO
*"
0
•
o
oo


o
•
N>
o


o
»-^
Cn

O
•
t—»
OO

o
•
to
Co


t— •
0
•
ON

H- •
CO
O

t— '
to
•
**

H-
u>
•
1— »

H^
^J
•
cn

i— '
Cn
•
O


i—*
ho
•
oo

H^
hO
*
"^


VO
•
*""" '


h"*
-XJ
•
ON

ho
H- •
ON

to
0
*
^*

to
•
oo

ho
VO
•
ho

OJ
>»J
*
ON


OJ
(—*
•
VO

CO
t— •
•
oo

to
ho
•
^


1— i
oo
•
Ui

t— •
^
Ui

t—t
•vj
•
^

oo

CO

h-*
JS
•
CO

H^
O
•
ON


£
•
hO

H-t
ON
«
*~

t— •
VO
*
hO


*_4
Cn
•
(— »

i — •

CO

»— •
00
•
ON

OO

**

H-*
OO
9
VO

to
o
*
VO


ho
t— •
*
o

t— •
vO
9
Cn

H-*
OO
•
o


t_*
VO

to

ho
o
^

to
CO

ON

to
9
CO

ho
,£*
9
ON

to
CO

*»


ho
«
oo

ho
Cn

!—•

to
CO
«
0


ON
VO

VO

^i
Cn
Cn

00
ON

t— •

oo
oo

ON

OO
VO
9
^

00
Cn
*
Cn


VO
O

ON
H-*
O

9
Cn

OO
VO

Cn
	 1
i— •
to
O
ho

b
i—*
H-*
I-"*

QO
VO

cn

OO
vO
.p-
,
OO
vo
CO
ON

**
vO
oo
CO

o

VO
hO
ON

00
VO

vO

VO
t— •
O
o
oo

1-1


oo




VO



t— •
o


^
.^





t— *






»— •
vO
oo

I—1


to




OJ


O
O
3
Q.
O
3
o
c*
O
                                             BOD (mg/i)

c~^ ^*
3- 3
ro 3
f—
Q. Ol
T> — •
ro o
3 3"
r+ Bi
_j. 3
O (O
3 ro
a- o
— *• ~i>
ro GO
o
0 O
Ol
_i. (X
-^ <-+
—*• ro
~^k 3
n ro
Q) *"J
n- eu
-•• c+
o c:
3 -$
i ro
Q.
ro o
3 -h

r+ — '•
-\ 3
-•• -h
_i. o
<"» S
01
f-fr 
~j* f^
o s:
3 CO

3 O>
7^- 3
Q.


C3

1OT3
OO ^
cn
—
«<

c
 .*»
C3 0 0
C3 O O
1 1
l°*
fg _
o to
f&
t ^
r D> o
! o ! j>.
i

K3
° D
















a

> ' %
^ 0
q> o0<>

1 DO ^
jQOt^
o^ |>
[»! >
O< t>D
a <
o
o
o
o
o
o
o
o
0



_^
0

Temperature I








^ |D
LM3
P 0
to
fi
^
t>a
a
t>



a
Q
















a


a




a
3
-h

OJ
§



-+
m
-t>
-*i
CD
0
o

o
1
^
rature



>
3:
?o

ro ca -^
CD O O

°C), HRT (hrs)





-------
        60
             Qlnf.T-N   +Eff.  T-N    O Eff • "Oj-N   vlnf. NH.-N
        50-
        40 -


        30-


        20 -


        10 -
         a

     a   ~a~
                                      MODE 1
                                            J-OD--
                                                       n
                                                    a  aa
                     '    V7* V   V  v +

                     jrv  __   _^v	+^_	



                                           --F-r—H	'
            Apr May June July Aug Sept Oct Nov Dec Jan Feb Mar (Month)

                          FY 1985


             Symbols: same as above
 50-



 40-



 30-
I


 20


 !0



  0
                       MODE  1
                                            D_

                     rDlffuser repairment
                             D
                           Z—,

                            w
                                                  MODE 2
                                                 v    v  v
            Apr   May June July Aug Sept Oct Nov Dec Jan Feb  Mar (Month)

                            FV  1986


Fig.  8  Nitrogen  removal condition through  fiscal  1985 to  1986
         50
         40
      •^ 30
         zo
         to
             Feb.16 -v. 17,1987
             Temperature:  13.5°C
             MLSS  3520 mg/1
        r
^ Insoluble  Org-N   • M-Alkallnity

Q Soluble Org-N
                        NO.-N
                            Removed N as denitrlfirat|^

                           Removed N as HAS	
150






  1


100-t|




    I



 50
                          A    B    C    0   CE  _     c
                         \	/  N	/  o   10     o
               S    J      I         1C      T-   O  4->  •»- 4->
               o    o  •   •*•        *»-o      **   *r--oc*^c
                                    4-> 4-* V>     U    O-M3L-3
                                    •*-IO^      r-
                                    C U C     rt) C   O OJ ««-  i— H-
   Fig.  9  The change of  nitrogen compounds  and  alkalinity  in
            nitrification-denitrification process
                                   280

-------
 3-3   Demonstration  Study on  Biological  Nitrogen and  Phosphorus Removal Using
      a  Step Inflow  Process at  the  Shinjiko-Tobu Wastewater Treatment Plant

      The  Shinjiko-Tobu  wastewater  treatment plant, which discharges treated
 water through  a  river to a closed  brackish water area, Lake Nakaumi, is
 expected  to require nitrogen and phosphorus removal  in the near future.  For
 this  reason, Shimane Prefecture carried out a demonstration test on biologi-
 cal nitrogen and phosphorus  removal  using water treatment trains in a new
 extension to the plant.   This  demonstration experiment was conducted by the
 Research  and Technology Development  Division, Japan  Sewage Works Agency.

      The  experiment, commenced in June  1986, using two trains of the water
 treatment facility  — the south train and the north  train — for simultaneous
 biological  removal  of nitrogen and phosphorus in two types of modes, as shown
 in Figure 10.  The  north train adopted  a modified nitrification endogenous
 denitrification  process  in which the primary effluent was supplied stepwise
 to the denitrification  tank without the circulation  of nitrified liquor.  The
 south train was  operated as a control in which nitrogen was treated with a
 removal  process  based on the nitrification/endogenous denitrification princi-
 ple.  Table 5 summarizes the operational modes of both trains during the test
 period.    Various types of operation modes were selected up until  September
mainly for  the purpose of perfect nitrification in the aeration tank, and the
 tests after Run  7 were made for full scale study.   During this time span, the
 step  rate  in the north train was changed from 10% to 40%.  Additionally, in
 the tests after  Run  10,  PAC  (poly aluminium chloride) was added to the
 supernatant in the  sludge thickening tank for the purpose of cutting the
 phosphorus  load  in  the sidestreams from the sludge treatment system.  Table 6
 summarizes  the operational conditions of both trains.  The detention time of
 the nitrification-denitrification tank was 16-19 hours for both trains.

      Figure 11 shows the NH^-N concentrations of the inflowing water to the
aeration  tank, and  the nitrogen forms in the treated water and their concen-
trations  during  the experimental period.  A comparison between the test train
and the  control  train during the experimental  period after Run 7  suggests
that the  concentration of the residual N04-N concentration in the test train
 is about  5 mg/£  lower than that in the control  train.  In other words,
denitrification was not sufficient within the detention time of 4-5 hours in
the endogenous denitrification process of this  time, and a technique in which
a carbon  source  is added through step supply to increase the denitrification
rate in  the denitrification tank can bring about a good effect to some
extent.    Furthermore, the step supply may leave NH»*-N contained in the
inflowing sewage water in the treated water, but the result of this study
shows  no residual N^-N even  in the condition of 40% step supply.   With
respect  to this point,  a simple calculation based  on the nitrification rate
of 2.27  mgN/g - MLSS/hr measured in December confirmed that the nitrification
ability  in the re-aeration tank in the last stage  was great enough to nitrify
                                     281

-------
     North Train
  From primary
  sedimentation
  tank
                     Step inflow (0 ^ 40%)
 To final
"sedimentation
 tank
     South Train
 From primary
 sedimentation"
 tank
 To final
 sedimentation
 tank
                  A: Anaerobic tank 0: Oxic  tank  D:  Denitrification
                                                  (Anoxic)  tank

   Fig. 10  Flow chart of demonstration  experiment  in Shinjiko-Tobu WTP
       Table  5   Experimental condition of the demonstration experiment

Run

B 1
B 2
B 3
B 4
B 5
B 6
B 7
B 8
B 9
BIO
Bll
B12


Period
1986
6/1 %
6/11 %
6/21 %
7/9 %
7/19 %
7/29 %
9/17%
10/1 %
10/15 %
10/31%
12/3%
12/10%

6/10
6/20
7/8
7/18
7/18
9/16
9/30
10/14
10/30
12/2
12/9
12/26
North
Aeration
mode

AOOOOOOO
AAOOOOOO
AOOOODDO
AOOOODDO
00000000
AOOOODDO
AOOOODDO
AOOOODDO
AAOOODDO
AAOOODDO
AAOOODDO
AOOOODDO
train
Step ratio

0
0
0
0
0
0
10(10.3)
20(19.8)
30(29.6)
40(38.9)
40(36.3)
40(38.2)
South train
DiP *4*tt.4*.~
Aeration
mode

AOOOOOOO
AAOOOOOO
AAOOOOOO
00000000
00000000
OOODOODO
AOOOODDO
AOOOODDO
AOOOODDO
AAOOODDO
AAOOODDO
AAOOODDO
Step ratio

-
-
-
-
-
-
-
_
-
0.16 mmol/g-SS
0.21 imnol/g-SS
0.15 mmol/g-SS
Note 1:  Aeration mode shows  the  aeration condition  for 8 cells of the
         aeration tank.

         A  =  Anaerobic    0 = Oxic    D = Denitrification (Anoxic)

Noto 2:  Step ratios 10, 20,  30,  40% are design  values.  The values in (  }
         are  record ones.
                                     282

-------
                Table 6  Experimental condition for each run

Run

North
B 1
B 2
B 3
B 4
B 5
B 6
B 7
B 8
B 9
BIO
Bll
B12
South
B 1
B 2
B 3
B 4
B 5
B 6
B 7
B 8
B 9
BIO
Bll
B12
Mote
Note
Aeration
tank Inflow rate Return sludge Aeration tank Aeration tank
Temperature
CO

21.5
22.5
22.5
22.9
24.2
26.0
24.6
23.3
21.7
19.7
18.1
17.7

21.5
22.4
22.5
23.0
24.3
26.0
24.4
23.2
21.6
19.5
18.0
17.5
1: The
2: The
(m3/day)

5,472
5,458
6,001
6,948
6,393
5,677
5,576
5,498
5,251
5,270
5,507
5,539

5,504
5,476
6,008
5,935
6,388
5,679
5,220
5,454
5,238
5,256
5,507
5,514
values are average
detention time of
rate
(m3/day)

2,599
3,237
5,677
5,558
3,152
2,844
2,805
2,722
2,520
2,667
2,594
2,620

2,614
3,247
5,684
5,548
4,037
2,845
2,652
2,645
2,504
2,644
2,599
2,603
ones for
aeration
detention time
(hours)

18.9
19.0
17.3
14.9
16.2
18.3
18.6
18.9
19.7
19.7
18.8
18.7

18.8
18.9
17.3
15.0
16.2
18.3
19.9
19.0
19.8
19.7
18.8
18.8
earn run.
tank is based or
MLSS
<-g/A)

2,544
2,542
2,742
2,550
1,863
1,785
1,399
1,752
1,767
2,382
2,555
2,689

2,125
2,381
2,900
3,167
2,631
1,695
1,582
2,050
1,793
2,416
2,475
2,887

i inflow rat.
Aeration tank
DO
(mg/£)

2.3
3.9
5.5
4.5
5.4
6.4
5.3
6.9
7.2
5.8
6.8
5.7

3.7
2.8
6.3
5.0
1.6
6.0
6.5
7.1
7.2
4.5
3.9
4.3

e
         excluding return sluge flow rate.
Note 3:  The radus of MLSS and DO are measured at the end of aeration tank.


 the NH^-N concentration added by the step  supply.   Thus, the favorable effect
 of higher nitrogen removal  rate through the step supply was proved within the
 range of this experimental  condition.

      Figure 12 shows the results of phosphorus treatment.   The phosphorus
 concentration in the treated water decreased after round Run 10 in the test
 train.  This seems to be due to the effect of the  decrease  of phosphorus  load
 from the sludge treatment system which  was achieved by adding a coagulant
 (PAC) to the supernatant in the sludge  thickening  tank.
                                     283

-------
North
Train
           RUN1~8
                           RUNS
                                     T.I.I.    10    .  II 12
           I  '  I  T 4
STEP  OK     10X  MX  SOX    40 X
       410602    MX     mt       0001     002>       110]     1201    611226
 South
 Train
        610602   0630     0721
                                0801     W28       1103      1201    6)1226
           Fig.  11   Date of nitrogen removal
      10  •
                  I   I   I    I

                    RUN 7-0
             i   i   i   i   *   i   i   r   r

                   RUN 10-12
                                      T-P of inflow to
                                      aeration tank
                                         T-P of raw sewage
        610902
     T-P of south train
     effluent
                                                              611226
          Fig.  12   Data  of phosphorus  removal
                                  284

-------
3-4  Performance  of the A20 Process at  the  Toba  Wastewater Treatment  Plant of
     Kyoto  City

     Kyoto  City  remodelled a part of an  aeration tank of the activated  sludge
treatment process in the Toba wastewater treatment plant from November  1983
to March 1985, to conduct a demonstration study  on a simultaneous biological
nitrogen and  phosphorus removal process.  This study was reported in  detail
at the 2nd  WPCF/JSWA Joint Technical Seminar  on  Sewage Treatment Tech-
nology.  Here, an outline of the study  is introduced.  The study was  carried
out in an aeration tank which had been  remodelled for the A20 (Anaerobic-
Anoxic-Oxic)  flow sheet process, as shown in  Figure 13.  The sewage inflow
rate into the test facility was approximately 16,000 m3/day, and the
detention time of the biological treatment  tank  relative to the inflow  rate
was 10 hours.  In this study, an adjoining  treatment line (treatment  capacity
of 60,000 m3/day) using a standard activated  sludge process, and the  same
detention time as in the test train, was  used as a control.  The study  was
designed so that  the inflow rate was kept constant with no diurnal fluctu-
ation in the  first half of the test period  and the inflow rate during the
daytime was three time higher than that  during the night-time in the  second
half.
      Measuring tank
      for waste sludge
       Measuring tank
       for return slydge

      Measuring tank
      for influent
      wastewater
           Sampler
Measuring tank for
circulated nixed
1iquor
            Influent
            wastewater
                                                              VT i -Effluent
                  Anaerobic  Anoxic  Aerobic

                        Stirrer
            circulating
            pump
                                                      Final  setting
                                                      tank
                                                   Return sludge pump

         Fig. 13  Scheme  of demonstration experiment  facilities
                                     285

-------
     Table 7 summarizes the experimental  conditions during the test period.
The results on water qualitites are given in Table 8.

     With respect to nitrogen removal, the T-N of the  treated water in the
test train was 9.1 mg/£ on average under  the constant  flow rate condition and
10.1 mg/£ on average under the variable flow rate condition,  or 64% and 55%
of removal rate, respectively.  In comparison with the control  train,  the T-N
of the treated water decreased to about 1/2 under the  constant flow rate
condition, and to about 2/3 under the variable flow rate condition. The less
decrease under the variable flow rate condition is assumed to be because of
the nitrification operation in the control line,  which was done in order to
control the water qualities in the Yodo River system,  where the treated water
was discharged, during the drought season.
                 Table 7  Operating conditions of demonstration experiment
VT
V
V
"~"~~--— ^.Section
^^^_pj^d^\^^
^^^^
— 	 	 Sample
Item — — 	 	
Water temp (°C)
Inf. flow (mVday)
Return sludge ratio (%)
Circulating ratio (%)
Waste sludge ratio (V/V%)
ii $
'3 °<
< a
3
CO
o
u a
aj -5
&
G/L (m3/m3)
per BOD removed (m3/kg)
Anaerobic 1. (hr)
Anoxic T. (hr)
Aerobic T. (hr)
Total (hr)
Settling time (hr)
Overflow rate (m3/m 3 « day)
MLSS (mg/i,)
MLVSS/MLSS (%)
SVI (-)
SRI (day)
BOD - SS loading (kg/kg • day)
RSSS (mg/i)
P content in sludge (%)
N content in sludge (%)
MLDO
(mg/x,)
ORP in Anaerobic t. (mV)
Constant flow
1
'83 12.1 ^ 28
Experi-
ment
17.6
15,620
49
96
1.0
10.7
149
1.3
2.7
6.0
10.0
4.4
21.7
1,570
80.9
206
8.9
0.12
5,850
2.9
8.5
5.8
-115
Control
17.2
53,670
40

0.9
5.4
79.6



10.2
4.5
21.6
920
82.6
299
6.6
0.20
4,760
1.9
6.6


2
'84 1.9"b 3.31
Experi-
ment
14.9
15,650
61
102
1.4
8.0
98.3
1.3
2.6
6.0
9.9
4.4
21.7
1,560
82.1
272
9.6
0.41
4,360
2.3
8.4
3.7
-68
Control
14.5
55,650
33

1.3
4.7
57.5



10.6
4.7
20.7
920
82.6
275
6.0
0.21
4,590
2.0
8.7


3
4.1 ^ 6.10
Experi-
ment
20.6
15,310
48
92
1.0
7.3
85.6
1.3
2.7
6.1
10.1
4.5
21.3
1,810
79.0
263
10.3
0.12
6,430
3.2
7.9
3.5
-200
Control
19.9
56,850
36

1.4
4.8
57.2



10.8
4.7
20 4
880
79.5
267
5 9
0.24
4,330
2.4
7.8


                                    286

-------
     As to phosphorus removal, the mean T-P of the treated water was 0.7 mg/£
under the constant flow rate condition, and 0.5 mg/g, under the variable flow
rate condition.  The removal rate was 74% and 80%, respectively, and thus it
was confirmed that the phosphorus removal rate in the test train was fairly
high compared with that in the control train.  However, test 4 suggested a
fairly high phosphorus level in the treated water in the test train.  This
appears to be due to the inhibition of biological phosphorus removal phenome-
non caused by inflow of rainwater during the rainy season.

     Table 9 presents comparative figures of electric power consumption
between the test train and the control train in this demonstration study on
the A20 process.  The table shows that the electric power consumption was
0.247 and 0.146 kWh/m3 of the treated water in the test train (for the
simultaneous nitrogen and phosphorus removal process) and the control train,
respectively, with a difference of 0.101 kWh/m3.
         in Toba wastewater treatment plant

4
6.11^ 7.3
Experi-
ment
23.8
16,090
31
91
1.0
6.6
117
1.3
6.6
5.8
9.7
4.2
22.3
1,930
77.2
223
15.6
0.08
8,940
3.0
7.3
4.9
-235
Control

23.5
65,010
31

1.2
4.3
77.3



9.8
4.3
22.5
920
77.4
145
14.1
0.15
4,020
2.3
7.5


Fluctuant flow
5
7.4 "U9.10
Experi-
ment
25.7
16,220
20
97
1.0
5.7
97.2
1.3
2.5
5.8
9.6
4.2
22.5
1,100
75.5
350
8.3
0.14
8,440
2.9
7.0
4.0
-233
Control

25.7
64,280
31

0.8
3.8
65.2



9.8
4.3
22.3
970
76.3
136
9.9
0.16
5,170
2.0
6.7


6
10.1 ^ 12.17
Experi-
ment
20.8
16,190
36
99
0.9
6.6
83.9
1.3
2.5
5.8
9.6
4.2
22.5
1,500
77.3
138
8.2
0.14
6,460
3.2
7.5
3.0
-208
Control

20.0
58,150
35

1.3
5.8
74.6



11.5
4.9
20.2
1,030
78.6
178
8.2
0.20
4,690
2.4
7.7


7
'85 1.4 "o 3.29
Experi-
ment
15.3
16,150
36
98
0.9
6.9
86.5
1.3
2.5
5.8
9.6
4.2
22.4
1,550
76.1
156
8.8
0.14
11,500
2.8
7.8
4.9
-168
Control

14.6
63,280
37

0.9
6.0
74.8



9.9
4.4
22.4
1,600
76.3
106
9.6
0.12
7,110
1.8
7.8


                                     287

-------
            Table 8  Results of water
v^
\V__Perl
ion
^-^
od
Item ^^~\^
BOD
(mg/Jl)
SS (mg/Jl)
COD
(mg/Jl)
TOC
(mg/Jl)
N
P
(mg/£)
T-
C-
S-

T-
S-
T-
S-
T-
TKN
N02-
NOs-
T-
S-
Ort-
pH (-)
Alkalinity (mg/£)
S - P in
Anaerobic
T. (mg/Jl)
Constant flow
1
•83 12.1 ^ 12.28
Inf.
78.2
38.0
64
68.9
46.0

27.0
26.4
17.5
0.4
0.2
2.7
1.9
1.7
8.5
148

Effluent
E.
12.9
(83.5)
6.5
(91.7)
1.4
(96.3)
14
(78.1)
21.3
(69.1)
14.6
(68.3)
-
8.3
(69.3)
3.7
(86.0)
1.1
0.2
4.4
0.8
(70.4)
0.3
0.3
7.1
74
8.1
C.
14.5
(81.5)
10.5
(86.6)
2.2
(94.2)
18
(71.9)
27.0
(60.8)
17.4
(62.2)
-
20.2
(25.2)
19.2
(27.3)
16.0
0.2
0.8
0.8
(70.4)
0.5
0.4
7.3
141

2
'84 1.9 ^ 3.31
Inf.
87.8
41.6
63
73.2
48.9

26.9
26.0
17.3
0.4
0.5
2.8
1.8
1.5
8.7
143

Effluent
E.
13.8
(84.3)
6.5
(92.6)
1.5
(96.3)
9
(85.7)
21.0
(71.3)
16.2
(66.9)
-
10.0
(62.8)
4.7
(81.9)
2.4
0.9
4.4
1.1
(60.7)
0.9
0.8
7.0
75
3.1
C.
8.0
(90.9)
6.1
(93.1)
2.4
(94.2)
5
(92.1)
24.0
(67.2)
21.2
(56.6)
-
19.6
(27.1)
18.7
(28.1)
16.9
0.2
0.7
1.3
(53.6)
1.2
1.1
7.3
137

3
4.1 ^ 6.10
Inf.
89.1
42.5
58
72.7
46.1

24.7
24.5
15.8
0.1
0.0
3.0
2.0
1.7
8.3
140

Effluent
E.
7.6
(91.5)
3.9
(95.6)
1.5
(96.5)
4
(93.1)
16.9
(76.8)
14.3
(69.0)
-
8.9
(64.0)
2.2
(91.0)
0.6
0.2
6.4
0.3
(90.0)
0.2
0.1
7.1
64
10.7
C.
11.3
(87.5)
5.3
(94.1)
2.7
(93.6)
4
(93.2)
23.6
(67.7)
20.3
(56.0)
-
19.4
(21.5)
18.4
(25.2)
16.1
0.2
0.8
1.3
(56.7)
1.2
1.1
7.3
127

288

-------
qualtity analysis

4
6.11 'X/ 7.3
Inf.
58.4
22.7
37
61.2
38.1

17.5
17.0
10.2
0.2
0.3
1.9
1.2
1.0
8.2
109

Effluent
E.
3.3
(94.3)
2.1
(96.4)
1.0
(95.6)
2
(94.6)
12.3
(79.9)
10.9
(71.4)
-
6.9
(60.6)
1.4
(91.8)
0.0
0.0
5.5
1.5
(21.1)
1.4
1.4
7.2
58

C.
6.3
(89.2)
2.8
(95.2)
1.4
(93.8)
2
(94.6)
14.6
(76.1)
13.0
(65.9)
-
12.7
(27.4)
7.4
(56.5)
5.9
0.6
4.7
0.9
(52.7)
0.8
0.8
7.2
70

Fluctuant flow
5
7.4 0, 9.10
Inf.
60.8
22.6
42
57.8
37.1
51.3
30.9
17.7
17.6
11.0
0.1
0.0
2.0
1.2
1.0
8.1
115

Effluent
E.
3.4
(94.4)
2.2
(96.4)
1.1
(95.2*
2
(95.1)
12.3
(78.7)
11.3
(69.5)
14.5
(71.7)
12.8
(58.6)
7.8
(55.9)
1.9
(89.2)
0.5
0.0
5.9
0.5
(75.0)
0.5
0.4
7.2
59
7.1
C.
4.8
(92.1)
2.5
(95.9)
1.3
(94.1)
2
(95.2)
12.1
(79.1)
10.8
(70.9)
16.2
(68.4)
11.7
(62.1)
11.3
(36.2)
4.5
(74.4)
2.9
0.1
6.7
1.1
(45.0)
1.1
1.0
7.1
66

6
10.1 'V 10.27
Inf.
81.8
29.8
57
70.8
44.3
61.0
39.8
23.7
23.5
16.2
0.1
0.1
2.7
1.8
1.6
8.3
136

Effluent
E.
6.7
(91.8)
3.2
(96.1)
1.2
(96.0)
3
(94.7)
15.8
(77.7)
14.2
(67.9)
14.5
(76.2)
13.1
(67.1)
11.2
(52.7)
4.5
(80.9)
3.0
0.2
6.5
0.5
(81.5)
0.4
0.3
7.1
72
7.7
C.
9.2
(88.8)
4.1
(95.0)
1.5
(95.0)
3
(94.7)
17.2
(75.7)
15.4
(65.2)
17.3
(71.6)
15.0
(62.3)
16.0
(32.5)
10.6
(54.9)
8.8
0.3
5.1
1.0
(63.0)
1.0
1.0
7.2
93

7
'85 1.4 ^3.29

Inf.
83.7
35.4
64
70.6
45.4
55.7
29.3
26.2
25.5
17.8
0.3
0.4
2.7
1.8
1.5
8.0
131



Effluent
E.
10.7
(87.2)
4.0
(95.2)
1.1
(96.9)
4
(93.8)
17.1
(75.8)
14.7
(68.3)
11.5
(79.4)
8.7
(70.3)
11.0
(58.0)
3.6
(85.9)
1.7
0.7
6.7
0.7
(74.1)
0.5
0.5
6.8
52
9.5
C.
9.2
(89.0)
3.5
(95.8)
1.4
(96.0)
3
(96.0)
16.0
(77.3)
13.8
(69.6)
11.6
(79.2)
9.1
(68.9)
16.8
(35.9)
5.4
(78.8)
3.5
0.1
11.3
1.4
(48.1)
1.3
1.2
6.6
43

 Note:   E.  = Experimental  process
        C.  = Control  process removal  ratio (%)  is shown in parentheses.
                                     289

-------
               Table 9  Energy consumption  in  biological  process
                                                      (Unit:   kWh/m3)
Facilities
Blowers
Sludge return pumps
Waste sludge pumps
Collectors
Circulating pumps
Stirrers
Total
Experimental
process
0.155
0.074
0.018
0.247
Control process
0.134
0.012
-
-
0.146
REFERENCES

1)  Tamai, Y., "Water Quality Control  in the Yodo River System," Proceedings
    of the 24th JSWA Annual  Technical  Conference International  Session, Japan
    Sewage Works Association, 1987.

2)  Sasai, S., "Simultaneous Removal  of Nitrogen and Phosphorus in the
    Anaerobic Aerobic Biological  Process," Proceeding of the 2nd WPCF/JSWA
    Joint Technical  Seminar  on Sewage Treatment Technology, 1986.
                                    290

-------
CHARACTERIZATION OF VARIOUS DIFFUSERS AND

                  ITS APPLICATION
                          by
                   Kazunori Hosokawa
              Director, Construction Division
                  Sewage Works Bureau
                    City of Yokohama
           The work described in this paper was
           not funded by the U.S. Environmental
           Protection Agency.  The contents do
           not necessarily reflect the views of
           the Agency and no official endorsement
           should be inferred.
               Prepared for Presentation at:
           llth United States/Japan Conference
                          on
              Sewage Treatment Technology

                     October 1987
                        Tokyo
                          291

-------
Abstract

     Aeration is not only an important component of the activated sludge process
which directly affects clarification efficiency, but because  it consumes  40 to
50 percent of the electric power used at sewage treatment plants, its weight in
maintenance management is a large one.

     For this reason, a variety of diffusers have been developed over the years. Such
diffusion characteristics as bubble size, pore size, and dry air flow rate are widely
used in their design specifications.  The correlation between these characteristics
and oxygen transfer efficiency (OTE), however, is not clear. As a result, there is a
lack of basic information needed for the efficient design of diffusers.

     This situation led us to investigate the relationship between diffuser
characteristics and OTE, using 16 diffusers ranging from fine-bubble to coarse-
bubble diffusers.

     Three levels of experiments were involved: (1) a study of diffuser character-
istics using small-sized test tanks, (2) experiments using 5 m (W) X 5 m (L) X
5.8 m (H) tanks, and (3) on-site operational experiments.

     Our findings were as follows:

     OTE for fine-bubble diffusers was 20 to 30 percent while that for coarse-bubble
diffusers was 9 to 12 percent.  The total surface area of bubbles per air flow rate of
1 liter displayed the highest correlation with OTE. The experiments demonstrated
an optimum pore size  for OTE and power consumption efficiency, and revealed the
relationship between OTE, diffuser placement density, and diffuser distribution.

     We also discovered that there is little change to the effectiveness of fine-bubble
diffusers over  a three-year period. The value for OTE varied more between sewage
treatment plants than between diffusers, revealing that standardized procedures
need to be established to accurately measure OTE.

     Further, an understanding useful for diffuser design was gained in such areas
as the relationship between OTE, inorganic salt, and surface active agents.

-------
Contents
1.   Introduction 	  294

2.   Installation of Diffusers in Yokohama City:
    Past and Present Performance of Various Diffusers...  295

3.   Characteristics of Oxygen Transfer 	297
    3-1. Oxygen Transfer Rate (OTR)  297
    3-2. Measurements of OTR  300
    3-3. Aeration Efficiency  301

4.   Evaluation of Diffuser Performance in Test Tanks ... 303
    4-1. Outline of Experiments   303
    4-2. Results of Experiments I and II  307
    4-3. Results of Experiment III  314
    4-4. Relationship between Diffuser
        Characteristics and OTE   321
    4-5. Power Consumption Efficiency of Each
        Type of Diffuser  326

5.   On-site Study  	329
    5-1. Results of On-site Study  330
    5-2. Changes in Diffuser Performance over Time  337

6.   Conclusion  	   341

7.   Afterword 	343

References  	344
                             293

-------
 1.    Introduction

      Since the activated sludge process was first used for the treatment of sewage
 and organic wastewater around the turn of the century, various types of diffusers
 have been developed and installed at sewage treatment plants.

      Sewage treatment first began in Japan in 1922.   Presently there are 631
 sewage treatment plants in operation throughout the country as of March 1986.
 Over 90 percent of them use an activated sludge process incorporating variations
 such as step aeration.  Diffusers, rather than mechanical aeration devices, are by
 and large used for aeration. Spiral-flow aeration using plate or tube diffusers is the
 principal aeration method employed.

     With the outbreak of the global oil crisis in the 1970s, greater emphasis was
 placed on energy efficiency, and sewage treatment plants faced the need of reducing
 electricity consumption. Blowers, in particular, needed  improvement as they
 accounted for  40 to 50 percent  of sewage treatment  power  consumption.
 Consequently, in the 1980s, engineering efforts focused on the development of a
 whole-floor aeration system using fine-bubble diffusers.  To this day, however, the
 relationships between oxygen transfer efficiency and bubble size, pore size, dry
 pressure as well as dynamic wet pressure are not fully understood and basic data for
 designing diffuser performance is still insufficient.

     This report summarizes our experiments dealing with 16 types of diffusers
 ranging from coarse-bubble diffusers to fine-bubble diffusers in terms of their bubble
size, dry pressure, dynamic wet pressure and oxygen transfer efficiency.
                                    ?94

-------
2.   Installation of  Diffusers in Yokohama City:  Past and Present
     Performance of Various Diffusers

     A total of eleven sewage treatment plants started operation during the years of
1962 to 1984 in Yokohama and all of these facilities are in service at present.
Complete treatment takes place at each  plant, using an  activated sludge process
with diffusers.

     The following types of diffusers, presented in chronological order, have been
installed In Yokohama:

1962 to 1965:     Swing-type Saran-wrapped diffusers  were introduced to the
                 three treatment plants of Chubu, Nambu  and Hokubu No. 1,
                 constructed in the early 1960s. These diffusers can be installed
                 or dismantled easily without suspending wastewater treatment
                 operations at the plant.

1972 to 1979:     Perforated-pipe diffusers were used at the five plants of Totsuka
                 No. 2, Kohoku, Midori, Kanagawa and Kanazawa, built in the
                 1970s.

                 A switch was made to perforated-pipe diffusers  during this
                 period because Saran-wrapped diffusers clogged frequently,
                 depending on the quality of wastewater and especially in winter
                 with the decline in water temperature,  and this required
                 considerable labor for chemically cleaning clogged diffusers.

                 In order to cope with this problem at Nambu and Hokubu No. 1 of
                 the first three plants, a  change was made to  plastic-tube
                 diffusers.  However, since the Chubu plant experienced  few
                 clogging problems, Saran-wrapped diffusers continue to  be used
                 to this day.

1983 to 1984:     In the most recently completed three plants of Seibu, Totsuka
                 No. 1 and Hokubu No. 2, static  mixers were adopted to avoid
                 clogging, and  ceramic or plastic plate diffusers were installed in
                 the 10 m-deep aeration tanks. (Plate diffusers are used at the
                 Seibu and Totsuka No. 1 plants while static mixers are installed
                 at Hokubu No. 2.)

1985 to 1986:     To reduce energy consumption,  perforated-pipe diffusers were
                 changed to plastic, ceramic, and flexible-sheath tube diffusers at
                 the Totsuka No. 2, Midori and Kanazawa plants.

-------
                  Moreover, as more energy-efficient diffusers have  become
                  commercially available, diffusers for whole-floor aeration were
                  introduced, each time existing facilities  were  added  or
                  remodeled. (E.g., additional facilities have been set up at the
                  Chubu and Hokubu No. 2 plants and diffusers at the  Nambu
                  plant have been replaced.)

     An outline of diffusers installed at sewage treatment plants in Yokohama is
given in Table 2-1.
    Table 2-1  Various Types of Diffusers Installed at Sewage Treatment Plants
              in Yokohama
Plant
1. Chubu
2. Nambu
3. Hokubu No. 1
4. TotsukaNo. 2
5. Kohoku
6. Midori
7. Kanagawa
8. Kanazawa
9. Seibu
10.HokubuNo.2
ll.TotsukaNo. 1
Start of
operation
April 1962
July 1965
July 1968
October 1972
December 1972
May 1977
March 1978
October 1979
March 1983
August 1984
December 1984
Treatment capacity (m'/day)
Planned
capacity
96,300
225,000
196,000
206,000
439,000
433,000
543,200
345,000
191,000
86,400
124,000
Present
capacity
96,300
225,000
196,000
131,000
172,500
126,000
380,240
227,200
31,800
86,400
62,000
Diffusers
Spiral-flow aeration Saran-wrapped diffuser
Whole-floor aeration Dome diffuser
Spiral-flow aeration Plastic-tube diffuser
Whole-floor aeration Ceramic-plate diffuser
Spiral-flow aeration Plastic-tube diffuser
Spiral-flow aeration Plastic-tube diffuser
Spiral-flow aeration Coarse-bubble perforated-pipe diffuser*
Spira.I-flow aeration Ceramic-plate diffuser*
Spiral-flow aeration Plastic-plate diffuser*
Spiral-flow aeration Coarse-bubble perforated-pipe diffuser
Spiral-flow aeration Plastic-plate diffuser*
Spiral-flow aeration Plastic-tube diffuser
Spiral-flow aeration Ceramic-plate diffuser
Whole-floor aeration Ceramic-plate diffuser
Whole-floor aeration Dome diffuser
Whole-floor aeration Static mixer
Spiral-flow aeration Leaf-spring diffuser
Spiral-flow aeration Plastic-tube diffuser
Spiral-flow aeration Coarse-bubble perforated-pipe diffuser
Whole-floor aeration Dome diffuser
Spiral-flow aeration Flexible-sheath tube diffuser
Spiral-flow aeration Plastic-tube diffuser
Whole-floor aeration Ceramic-plate diffuser
Spiral-flow aeration Coarse-bubble perforated-pipe diffuser*
Spiral-flow aeration Ceramic-plate diffuser*
Spiral-flow aeration Plastic-plate diffuser*
Spiral-flow aeration Static mixer
Spiral-flow aeration Plastic-tube diffuser
Whole-floor aeration Plastic-disk diffuser
Spiral-flow aeration Plastic-plate diffuser*
Note' Tank depth is approximately 5 in except for those marked with an asterisk which are approximately 10m.

-------
3.   Characteristics of Oxygen Transfer
     A diffuser's performance is evaluated generally in terms of its oxygen transfer
capacity in the following ways:

(a)   Oxygen transfer rate (OTR) determined by the rate that oxygen in the bubbles
     generated by diffusers dissolves into water.
(b)   OTR per energy unit consumed.
(c)   OTR per initial and operations cost.

     The characteristics of oxygen transfer are summarized in the following
sections.

3-1. Oxygen Transfer Rate (OTR)

(1)   OTR in clean water

     OTR is determined in terms of the amount of oxygen dissolving into water from
bubbles per  unit of time.  In calculating this rate, the following equation from the
two-film theory proposed by Lewis and Whitman1 in 1923 to 24 is generally applied.

          NA= V X dc/dt X  10-3  = KLa-V(Cs -C) X 10'3            (1)
Where:
            OTR from bubbles into water (kg02/hr)
     V:     Tank volume (m3)
     dc/dt:  Rate of dissolved oxygen (DO) change (mg02/€-hr)
     KLCL:   Overall capacity coefficient of oxygen transfer (1/hr)
     Cs:     DO saturation concentration (mg/€)
     C:     DO concentration in the tank (mg/€)

     It should be noted that KL of K^a is the overall oxygen transfer coefficient
expressed in m/hr, and a is the gas/liquid interfacial area per tank volume (m2/m3 =
1/m). Moreover, the ratio of the amount of oxygen dissolved into water from diffuser
bubbles to that in the air supplied to the tank when C = 0 in  Equation (1) is called
oxygen transfer efficiency (OTE).  This is given  by the  following equation and
indicates the performance of each diffuser:

                            KLa-V-CsXlO~3                        (2)
                         q = - - - X 100
                                 Gs-m
Where:

     n;  Oxygen transfer efficiency (OTE) (%)
     Gs:  Air flow rate (Nm3/hr)
     m:  Density of oxygen in air flow (kg02/Nm3)

                                    297

-------
 (2)  OTR in mixed liquor
      In clean water, the concentration of dissolved oxygen (DO) changes only when
 oxygen is released from bubbles into water. In mixed liquor, however, oxygen is
 consumed by activated sludge. Thus the OTR is given by the following equation:

           NA = V-(dcldt + Rr) X 10'3 = KLa-V(Cs-C)X 10'3         (3)

 Where:

      Rr:   Respiration rate of mixed liquor (mg02/€-hr)

      In mixed liquor, KLO. is determined assuming that DO is constant (dddt = 0).

 (3)   OTR in process water
      If tap water or other clean water can be used in the evaluation of diffuser
 performance, we can determine Kia, Cs and OTE of each diffuser and compare them
 under identical conditions. This, however, is not practical because the use of tap
 water entails considerable cost, especially when an experiment is conducted on a
 large scale or when an actual aeration tank is used. In such a case, therefore, overall
 capacity coefficient of oxygen transfer Kid and DO saturation concentration Cs' of
 test water are compared with those values of clean water using the following
 equation:
                                                                 (4)

          C.' = P-CS                                              (5)

Where:

     a:   The ratio of KLO. of test water to that of clean water
     P:   The ratio of Cs in test water to that in clean water

(4)  Temperature compensation for KL.O
     KLa varies depending on water temperature.  We have no means to adjust
water  temperature  in a field test using a large-size tank or an  actual  sewage
treatment plant.  Thus, in our investigations, we adopted the following generally-
used equation in order to compensate for the temperature differentials of KLa.
                  = KLa(T) X 1.024(2°-T>                            (6)

Where:

     KLO.(T):      KL,O. when water temperature is T°C (1/hr)
     Kia(2Q):     Kia when water temperature is 20°C (1/hr)

                                    298

-------
(5)  Pressure compensation for Cs

     Cs changes by static pressure as well as by water temperature. Diffusers are
placed generally in the bottom area of tanks.  However Cs is not the same since static
pressure differs between bottom areas and the areas directly below water surface.
Thus Oldshue2 proposed the following formula in 1956 to determine Cs.
                                                                 (7)
                                     760  21
Where:
     Cs(w)'-  Cs at atmospheric density of oxygen (21%)
     Pb-     Static pressure at water depth at which diffuser is installed (mmHg)
     Of.     Oxygen density in bubbles in areas directly below water surface (%)

     OTE must be a known value in order to determine Of.  Since its value is
generally not known, however, we calculated Cs based on an assumed value of Ot-
When determining Cs using Oldshue's formula, care needs to be taken to assume a
value which is most close to real Ot. According to reports by the Sewage Works
Bureau of the Tokyo Metropolitan Governments and Kubota et al.,4 the diffusion of
oxygen takes place in a  very short time in  water and it is diffused  uniformly
throughout the tank.

     In our experiments using clean water, we aerated water in the tank until DO
became uniform and  we adopted this concentration as Cs.  On the other hand, in
experiments on activated sludge in actual treatment plants, we determined Cs using
Equation (7) since we could not obtain Cs in the mixed liquor.

(6)   Water depth compensation for K^a

     Diffusers are placed at slightly different water depths due  to  dissimilar
placement design. Since our studies are aimed at evaluating the performance of
various types of diffusers under the same conditions, we compensated for water
depth differentials using Equation (8) proposed by Eckenfelder.5

         KLa' =  KLa(H1IH2)n                                    (8)

Where:

     KLO,' :   Kua after water depth compensation
     HI:     Standard water depth (5.8 m in our test)
     H2~.     Water depth from water surface to diffusers
     n:      0.7

                                    299

-------
     On the basis of the above factors, we examined OTR in order to compare the
performance of 16 types of diffusers under the following conditions:

1.   With regard to a and p\ we investigated the effects of salinity and surface active
     agents. If they were significant, they were compensated for.
2.   #La(20) (equivalent to 20°C) was used

3.   Kifl.' compensated for KJJI in terms of standard water depth.
4.   DO after aerating water in the tank for a long time was taken as Cs.  In
     experiments at actual plants, we calculated the value of Cs using Oldshue's
     formula.

3-2.  Measurements of OTR

(1)   Unsteady-state method (in the  case of using clean water or process water as
     test water)

a.   Measurement method

     DO was forced to be 0 mg/£ in our experiments by dosing with Na2SOs for
     deoxygenation and with cobalt chloride as a catalyst. Test water was aerated
     and KJJL was calculated on the basis of the rise in DO.  This is called the
     unsteady-state method.

b.   Calculation ofKia

     A number of methods for calculating Ki,a have been proposed for the unsteady-
     state method, but the following formulas are generally considered to be most
     appropriate:

(i)   Log-dificit method (LD method)

         fn(Cs-C) = -Kia-t + fnCa                            (9)

(ii)   Moment method

     This was developed by Gilbert and Libby6 and introduced by Hashimoto et al.7
     to Japan as the moment method. KLO. is determined by trial and error using
     the following equation as well as the first-order  and second-order moment of
     the equation.

                                                              (10)
                                    300

-------
 (ill) Non-linear regression method (NLR method)

     Cs> Ki,a and to  in Equation (10) are  assumed  to be  variables and the
     approximate value for each variable of Equation (10) is calculated by the
     method of least squares.

     Both the moment and NLR methods offer the advantage that we can calculate
 Kua. without first knowing the value of Cs.  Therefore, we decided to employ these
 methods for calculating Kua, When we compared the residual sums of the squares of
 calculated and measured DO values using the three methods above,  the sum of the
 NLR method proved to be the smallest and we therefore decided to adopt the values
 obtained using this method.

 (2)  Steady-state method (in the case of using mixed liquor as test water)

     Rr and DO of the mixed liquor are measured.  At the same time, after the
 supernatant of the mixed liquor is aerated for  a long time, DO saturation
 concentration is measured  in order to determine Cs(w)t and Cs is calculated using
 Equation (7). Thereafter, KLCL  is computed from Equation (3).  O< in Equation (7) is
 assumed for each diffuser. This is called the steady-state method.

 (3)  Measurement of oxygen density in exhaust gas to determine KLO.

     OTR can also be obtained by measuring oxygen density in exhaust gas from the
 test tank.  In our experiments, we covered the top of the tank and  measured the
 oxygen density of exhaust gas using a zirconia oxygen sensor. OTE and /f/,a(T) were
 calculated using the formulas given below by measuring oxygen density in the
 exhaust gas.
                                XQ ~ Xi
                        n =	x 100
                            Xo(100-Jfi)/100
                                       o
                                         xl°                      (12>
Where:
     XQ:  Oxygen density of air (%)
     Xi:  Oxygen density of exhaust gas (%)

3-3.  Aeration Efficiency

     In terms of OTR, diffusers which generate finer bubbles offer greater
advantage.  However, when compared with diffusers which emit coarse bubbles,
pressure loss is greater with fine-bubble diffusers and, consequently :hey are more

                                    301

-------
disadvantageous in terms of power efficiency.  Thus, using the formulas shown
below, we analyzed the aeration efficiency of these two types of diffusers.
                          K    PI-G,
Where:
     A.E.: Aeration efficiency (02kg/kWh)
     P:   Theoretical power consumption (kW)
     PI :   Absolute pressure at air inlet (mmAq)
     PZ'.   Absolute pressure at air outlet (mmAq)
     K:   Specific heat ratio
     115:   Adiabatic efficiency
     We adopted a theoretical value of power consumption in Equation  (14) in
anticipation of the need to compare performance using the same blower for various
types of diffusers.
                                    302

-------
4.   Evaluation of Diffuser Performance in Test Tanks
4-1.  Outline of Experiments

(1)   Experimental subject matter and test facilities

     We used the three facilities outlined below in order to study the experimental
subject matter.
           Table 4-1  Experimental Subject Matter and Test Facilities
Experiment
Subject
matter
D iff users
Test tank
Material of
test facility
I
Major
equipment of
test facility
Test water
Air flow rate
I
l.Bubble
distribution
2. Air flow rate and
pressure loss
3. The effect of
inorganic salt
and surface'
active agents
F-l through F-9,
M-l through M-3,
C-landC-2
1.8 m(W) X 0.95m
(L)X 1.8 m(H)
Vinyl chloride
(transparent)
- Root type blower
(20 m3/hr)
- DO meter,
1 unit
- Bubble-size
measurement
system
- Water
manometer
- Mercury
manometer
Tap water
6 to 20 m3/hr
II
1. The relationship
between pore and
bubble sizes
2. Gas hold-up
3. Power
consumption
efficiency
Pore size (pm)
0100,200,300,
400,600,800,1000,
2000,3000,4000
00.2m X2.0m(H)
Acrylic
(transparent)
- Air pump
(60 C/min)
- DO meter,
1 unit
- Bubble-size
measurement
system
- Mercury
manometer
- Plate diffuser,
10 types
Tap water
4 to 20 f/min
in
1. Air flow rate and
OTE
2. Placement
density and OTE
3. Placement
distribution and
OTE
F-l through F-10,
M-l through M-3,
C-l through C-3
Two tanks of 5 m
(W) X 5 m (L) X
5.8 m(H)
Reinforced
concrete
- Air flow control
system
- Root type
blowers, 2 units
(4N m3/min)
- DO meters,
10 units
- Oxygen sensors,
2 units
- Thermometers,
2 units
Recycled water*
0.5tol.5V.V.H.**
      Note:   *  Recyled water is obtained by rapid filtering the effluent of the
                Chubu sewage treatment plant.
             **
                Volumetric air flow rate per tank unit volume.
                                     303

-------
(2)   Measurement of bubble size

     Bubble size is generally determined by photographic measurement.  In our
experiments, however, we used an electrode sensor illustrated below to measure
bubble size.
        2.(
             ^3C
Platinum electrode •   _.
                                           Bubbles
                           -190mm-
                   Fig. 4-1    Bubble Measurement Device


     By applying a direct current to the platinum electrodes, the sensor detects
differences in electrical resistance between the time when the sensor is full of water
and when bubbles cross its path.

(3)   Dry pressure and dynamic wet pressure

     Dry.pressure and dynamic wet pressure for each type of diffuser is measured in
Experiment I as shown in the above Table.  Dry pressure is defined as operating
head loss across diffuser media in the atmosphere, and dynamic wet pressure as
operating head loss for diffusers submerged in water.
     A water manometer was used to measure dry pressure  while dynamic wet
pressure was determined by a mercury manometer.

(4)   Outline of each type of diffuser

     The outline of each type of diffuser used in our experiments is shown in Table
4-2.  Diffusers were classified in the following manner:  Fine-bubble diffusers, F-l
through F-9; coarse-bubble diffusers, C-l to C-3; intermediate-bubble diffusers, M-l
to M-3; and submerged diffusing agitator, F-10.
                                   304

-------
Table 4-2   Outline of Each Type of Diffuser
                                                                 Flexible-sheath tube diffuser
   Major Specifications
        Material
   a.
   b.   Dimensions
       Normal air flow rate
       (f/min perdiffuser)
   d.   Nominal pore size
c.
 Ceramic
 0178mm
 30 to 40
 150pm
Vinyl chloride tube diffuser
Frame: polyacetal
060 mm X 600 mm
100 to 150
1 mm (slit width)
          Type
                                        F-3
                                              F-4
         Diffuser
                                    Disk diffuser
  Major Specifications
       Material
       Dimensions
       Normal air flow rate
       (f/min perdiffuser)
  d.   Nominal pore size
a.
b.
c.
Ceramic
0240mm
20 to 100
180pm
                                         Tube diffuser
Ceramic
075 mm X 250 mm
25 to 40
200pm
           Type
                                        F-5
                                              F-6
         Diffuser
                                   Disk diffuser
  Major Specifications
       Material
       Dimensions
       Normal air flow rate
       (t/min per diffuser)
a.
b.
c.
  d.    Nominal pore size
Polyethylene resin
0213 mm
25 to 100
80 to 100 pm
                                          Disk diffuser
                                                                                      191
Methacrylic resin
0250mm
40 to 80
150pm
                                            305

-------
          Type
                                   F-7.M-2
                                            F-8, F-9, M-3
        Diffuser
                                 Tube diffuser
                                                                         Plate diffuser
Major Specifications
a.   Material
b.   Dimensions
     Normal air flow rate
u    (€/min per diffuser)
d.   Nominal pore size
                       F-7
                       Methacrylic resin
                       075 mm X 500 mm
                       50 to 110
                       120 urn
                M-2
                ABS resin
                075 mm X 500 mm
                100 to 150
                300 um
F-8
Ceramic
300mm X 100mm
20 to 40
260 um
                                                                             F-9
130pm
                                                                                      M-3
                                                                                     400 um
          Type
                                     F-10
                                                 C-2
        Diffuser
                         Submerged diffusing agitator
                                         Leaf-spring diffuser
Major Specifications
                                                                                    hilltt
a.
b.
c.
Material
Dimensions
Normal air flow rate
(€/min per diffuser)
Cast iron
0900mm X 1,130mm
1,300 to 2,000
  Main body: ABS resin
  Vibrator plate: SUS301
  178 mm X 51 mm, 175 mm X 30 mm
  110 to 340
d.   Nominal pore size
          Type
                                     C-3
                                      M-l,
                    C-l
         Diffuser
                                 Static mixer
                                   Tube diffuser    Perforated-pipe diffuser
Major Specifications
a.    Material
b.    Dimensions
      Normal air flow rate
<-•    (ttnin per diffuser)
d.    Nominal pore size
                        Polypropylene
                        0370 mm X 1,600mm
                        300 to 1,000
                                  Saran-wrapped
                                  0 80 mm X 610mm
                                  230
                  SUS304
                  035 mm X 650 mm
                  300
                  4mm
                                              306

-------
4-2. Results of Experiments I and II

(1)  Characteristics of each type of diffuser

a.   Air flow rate and pressure loss

     A total of 14 types of diffusers were installed on the bottom of a 1.8 m-deep tank
and air flow rate was changed at 6 levels in order to measure the dry pressure and
dynamic wet pressure of each diffuser. The results are given in Table 4-3. From this
table, we can see that coarse-bubble diffusers have lower dry pressure and dynamic
wet pressure  while such  pressures for fine-bubble  diffusers are  higher.   This
indicates the fact that smaller  pore size causes greater pressure loss.  Moreover,
when air flow rate was changed, fine-bubble diffusers showed a steeper rise in
pressure loss as compared with that for coarse-bubble diffusers.
              Table 4-3  Dry Pressure and Dynamic Wet Pressure
                                                                       (mmAq)
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
M-l
M-2
M-3
C-l
C-2
Dry pressure
6
m3/hr
147
155
33
22
56
22
4
25
30
6
1
24
-3
260
9
ma/hr
278
191
40
15
101
47
6
53
61
4
2
51
6
322
12
mVhr
486
224
56
32
141
85
8
98
107
5
2
93
-3
344
15
m3/hr
749
257
96
34
185
133
10
154
164
10
4
146
5
374
18
m3/hr
1125
280
145
57
236
192
13
224
237
20
5
213
2
427
20
m3/hr
1398
299
202
87
262
241
15
277
292
25
6
266
28
456
Dynamic wet pressure
6
m'/hr
164
261
156
91
100
161
166
97
156
10
5
49
-43
241
9
m'/hr
208
277
162
93
139
187
180
128
187
12
7
75
-43
278
12
m'/hr
253
306
187
112
181
226
193
176
235
23
10
121
-43
311
15
m3/hr
334
331
220
125
233
275
216
235
290
29
10
171
-43
339
18
m3/hr
403
353
280
203
286
334
222
305
358
34
12
239
-41
372
20
m3/hr
437
372
322
178
319
369
239
356
400
40
21
272
-39
381
b.   Dry and dynamic wet air flow rates

     Using the measurement results of Table 4-3, we determined dry and dynamic
wet air flow rates under identical pressure to compare each type of diffuser.  The
results are summarized in Table 4-4. This data shows that the dynamic wet pressure
of fine-bubble diffusers is lower than that for other types of diffusers. It can be seen
that the dynamic wet air flow rate for fine-bubble diffusers measured less than 50
m€/cm2 per min while that for intermediate- and coarse-bubble diffusers was over 80
m€/cm2 per min.
                                   307

-------
            Table 4-4   Air Flow Rate per Effective Surface Area of
                       Diffuser under Header Pressure of 50 mmAq
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
M-l
M-2
M-3
C-l
C-2
Dry air flow rate
(ml / cm2 • min)
78
9
115
237
60
122
711
106
99
358
1,066
109
-
15
Dynamic wet air
flow rate
(ml / cm2 • min)
35
0
14
42
34
17
1
44
20
198
725
80
-
11
c.    Air flow rate and bubble size

     We measured the size of bubbles generated from each type of diffuser in the
following manner.  First, sensors were attached to a glass tube (inner diameter:
2 mm) and a known volume of bubbles were fed into the tube. Thereafter, we drew a
calibration curve of bubble volume and the time taken for bubbles to pass before the
sensor based on sensor voltage changes and used it as reference. The data on the
bubble size of 14 types of diffusers is given in Table 4-5.
     The following relationship can be found between air flow rate and bubble size.
In the case of fine-bubble diffusers, the average diameter and average volume of
bubbles increase in  parallel  to the  increase in air flow rate; these changes are not
significant for coarse- and intermediate-bubble diffusers.
     Moreover, we calculated the total surface area of bubbles per air flow rate of 1 €
to compare the characteristics of diffusers. As a consequence, it was confirmed that
in the case of coarse-bubble diffusers, the total  surface area of bubbles is smaller
than that for fine-bubble diffusers. For instance, at a level of 9 Nm3/hr it is 1.2 m2 or
less in the case  of coarse- and intermediate-bubble  diffusers while fine-bubble
diffusers show greater total surface  area of approximately 1.3 m2.
                                     308

-------
     Table 4-5  Relationship between Air Flow Rate and Bubble Dimensions
Typt
F-l
F-2
F-3
F-4
F-5
F-6
F-7
Air Row
rate
(m3/h)
8
9
12
15
18
20
6
9
12
15
18
19.9
6
9
12
15
18
20
6
9
12
15
18
20
6
9
12
15
18
20
6
9
12
15
18
19.8
6
9
12
15
18
19.8
Average
diameter
(mm)
4.19
4.21
4.12
4.49
4.41
4.54
3.74
3.87
4.00
4.50
4.41
4.41
4.30
4.01
4.15
4.92
5.00
5.06
4.37
4.45
4.44
4.61
4.56
4.87
4.30
4.36
4.50
4.59
4.77
4.50
4.23
3.76
4.26
4.10
4.35
4.39
3.17
3.90
4.16
4.14
4.29
4.35
78%
diameter
(mm)
4.64
4.66
4.64
4.98
4.82
5.05
4.14
4.34
4.47
4.94
4.94
4.80
4.87
4.37
4.50
5.61
5.55
5.60
4.93
4.86
4.93
4.90
5.08
5.30
4.82
4.84
4.97
5.01
5.18
4.95
4.79
4.37
4.56
4.52
5.05
4.91
3.60
4.35
4.62
4.62
4.80
4.89
Average
volume

-------
d.   Pore size and bubble size (Experiment II)

     Each manufacturer uses different measurement standards for indicating the
nominal pore size of diffusers, making it impractical to adopt such measurements as
a basis  of comparison.  We made, therefore, 10 disks with a variety of pore sizes
which were measured beforehand.   We used these disks to understand the
relationship between pore size and bubble size by placing them in a 2 m-deep tank.

     The data on bubble sizes measured for each  pore size at an air flow rate of
12 €/min is presented in Table 4-6.  These figures indicate that while the average
diameter and other dimensions of bubbles increase in tandem with the increase in
pore size, the total surface area of bubbles per air flow rate of 1 € decreases with the
increase in pore size.

     The distribution of bubble sizes for each pore  size  is shown in Fig. 4-2. From
these graphs, we can see that bubble-size distribution patterns differ when pore size
is 800 pm or smaller and when 1,000 pm or greater.  While distribution is normal in
pore sizes of 800 pm and under, it shows a uniform pattern when 1,000 um and over.
Thus it  can be said that a pore size of 800 to 1,000 pm is the border between coarse
bubbles and other bubbles. Moreover, coarse-bubble diffusers are characterized not
only by their greater average diameters but also by the fact that the bubbles they
produce burst into fine bubbles while ascending in water and bubbles in various
sizes are generated in the process.
       Table 4-6   Relationship between Pore Size and Bubble Dimensions
Air flow rate




12€/min





Pore size (pm)
100
200
300
400
600
800
1000
2000
3000
4000
Average
diameter
(mm)
3.36
3.41
3.98
4.03
3.65
4.35
4.86
4.84
4.72
4.64
75% diameter
(mm)
3.69
3.85
4.42
4.50
4.02
5.01
6.04
5.79
5.72
5.55
Average
volume (p€)
21.5
22.6
35.5
37.6
27.6
47.6
73.8
70.1
69.7
63.7
Total surface
area
(m2/€-air)
1.69
1.66
1.44
1.40
1.56
1.29
1.08
1.11
1.09
1.14
                                    310

-------
Degrees
50,
40-

30-

20-

10-
 0
  2.0   3.0   4.0   5.0
                   6.0   7.0   8.0  9.0
                      Bubble size (mm)
            Pore size = 400 pm
 Degrees
 oO-i
 40-

 30-

 20-

 10-

 0
                                        Degrees
                                        40-

                                        30-

                                        20-

                                        10-

                                        0
                                            2.0   3.0   4.0   5.0
6.0   7.0   8.0   9.0
   Bubble size (mm)
                                                    Pore size = 1,000pm
Deg
50-
40-
30-
20-
10-
rees


IT



-LTU-n-,
                                             2.0
2.0   3.0   4.0    5.0   6.0   7.0   8.0   9.0
                       Bubble size (mm)

          Pore size = 800 pm                           Pore size = 3>000 Vm

              Fig. 4-2  Distribution of Bubble Size in Relation to Pore Size
                                                                    Bubble size (mm)
 (2)   Effects of salinity

      In order to study the effects of inorganic salt on KLCL,  we carried out an
 experiment in two parts, adding Na2SOs to the effluent in one and Na2SOs and
 NaCl in the other. The results for the 14 types of diffusers are presented in Table 4-7
 and some of these are shown graphically in Fig. 4-3.  In these experiments, salinity
 was determined in terms of electric conductivity and its regression  to Kia was
 examined.

      This Figure indicates that KLO, rises in parallel with the  increase in electric
 conductivity.  The increase rates, however, are lower for coarse-bubble  diffusers
 while fine-bubble diffusers demonstrate higher increase rates ofKia.  Therefore, the
 effects of salinity caused by sea water and industrial wastewater on fine-bubble
 diffusers are considered to be much greater. Furthermore, these  results suggest that
 bubble size and salinity could be one of the major causes for changes of the a factor in
 process water reported in some of the previously published papers.
                                       311

-------
                    Table 4-7    Regression by Salinity
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
M-l
M-2
M-3
C-l
C-2
Na2S03
B
0.095
0.152
0.163
0.130
0.113
0.148
0.106
0.107
0.207
0.109
0.071
0.073
0.071
0.068
Coefficient of
determination
0.825
0.898
0.970
0.936
0.929
0.869
0.957
0.952
0.897
0.762
0.722
0.946
0.887
0.513
Na2S03 + NaCl
B
0.112
0.121
0.102
0.095
0.083
0.112
0.108
0.067
0.089
0.035
0.036
0.020
0.027
0.040
Coefficient of
determination
0.958
0.995
0.982
0.991
0.963
0.987
0.992
0.969
0.977
0.828
0.907
0.833
0.802
0.931
Note:   Exponential regression ofK^a on electrical conductivity.
            — A • exp(BX electric conductivity)
                     [Y = 0.987 • Exp (0.0669 • X )  r2 = 0.969] (F-8)
                     [Y = 1.028 • Exp (0.0270 • X )  1-2 = 0.802] (C-l)
            KLa (1/hr)
                                                   o  F-8
                                                   •  C-l
                                          5                    10
                                   Electric conductivity (mS/cm)

                         Fig. 4-3     Regression in F-8 and C-l
                                      31?

-------
(3)   Effects of surface active agents

     Anionic and nonionic surface active agents contained in detergents are other
substances considered to have effects on KUCL in addition to inorganic salt.  Thus we
performed further experiments using these agents. Table 4-8 shows the results of
these tests and samples of them are illustrated in Fig. 4-4.

     KLCL declines with the increase in the concentration of both anionic and
nonionic agents, but it shows a steeper fall in relation to the increase in nonionic
agents. Thus surface active agents present an opposite case as that for salinity since
they act to decrease the  a factor, and they are also considered to be one of the major
causes for changes of the a factor in process water.  Especially, since adequate
research has not yet been made on the treatment characteristics of nonionic surface
active agents, future investigations on these substances are needed as part of efforts
to improve the quality of secondary effluent.

         Table 4-8  Regression of Anion and Nonion Surface Active Agents
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
M-l
M-2
M-3
C-l
C-2
Anion
B
-0.024
-0.057
-0.040
-0.109
-0.102
-0.005
-0.029
-0.078
-0.066
-0.140
-0.123
-0.122
-0.079
-0.038
Coefficient of
determination
0.383
0.598
0.564
0.989
0.943
0.058
0.599
0.833
0.784
0.995
0.992
0.992
0.989
0.522
Nonion
B
-0.262
-0.400
-0.643
-0.333
-0.415
-0.342
-0.210
-0.349
-0.393
-0.319
-0.329
-0.280
-0.180
-0.202
Coefficient of
determination
0.870
0.942
0.969
0.985
0.991
0.996
0.965
0.985
0.995
0.934
0.984
0.979
0.861
0.903
      Note:  Exponential regression o!K[_a on anion and nonion surface active agents.
            KLO. = A • exp(BX concentration of surface active agents)
                                      313

-------
                   [Y = 1.075 • Exp (- 0.0776 • X)  r2 = 0.833] (Anion)
                   [Y = 1.089-Exp(-0.3494-X)  r2 = 0.985] (Nonion)
                   2
                           12345
                                         Concentration (mg/
-------
      Table 4-9  KLO, and OTE of Each Type of Diffusers (Per Unit of Diffuser)
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
F-10
M-l
M-2
M-3
C-l
C-2
C-3
Installation
Layout
WFA
WFA
SFA
WFA
WFA
WFA
WFA
WFA
SFA
WFA
WFA
WFA
SFA
SFA
WFA
SFA
SFA
WFA
Gs/N
Max
Min
6
1
10
1
15
2
10
1
4
1
6
1
10
1
30
3
30
4
5
1
5
1
250
70
45
5
30
4
6
1
55
5
30
10
110
20
(KLalM =
AX(Gs/N)B
A
0.0586
00553
00456
0.0537
0.0512
00613
0.0648
0.0710
0.0400
0.0518
0.0623
0.1444
0.0323
00358
0.0438
00154
00181
0.0133
B
0.857
0.979
0.872
0.950
0981
0.817
0.920
0.764
0.876
1.067
0.895
0.703
0.943
0.916
0975
1.116
1.040
1.115
Gs/N=1.0
KLaM
0.059
0.055
0.046
0054
0.051
0.061
0.065


0.052
0.062



0.044



n<»)
30.3
28.3
23.4
27.5
269
32.4
33.0


28.0
340



23.2



Gs/N = 20
Kta/N
0 106
0 109
0.083
0104
0.101
0.108
0.123


0.108
0 116



0.086



n(*J
27.4
27.9
214
266
26.5
285
31.2


293
31.6



22.8



Gs/N = 50
Kto/N
0233
0.267
0.185
0248
0248
0228
0285
0243
0 164
0288
0263

0.147
0.156
0.211
0 093
0097

n<*)
24.1
273
19.1
254
26.1
24 1
29.0
250
16.9
31 2
287

15.0
157
223
9.3
92

Gs/N =100
KLaJN







0412
0301



0284
0294

0202
0.199

n<%)







21 2
155



144
148

10 1
94

Gs/N = 20.0
KLOM







0700
0552


1 186
0545
0555

0437
0409
0376
n(%)







180
142


308
13.9
139

10 9
97
93
Gs/N = 300
K,o/N







0955
0787


1 578
0799
0805

0687
0623
0591
n<*>







164
13 5


273
13 5
135

11.5
99
9.8
Gs/N = 40 0
KLafN











1.931
1 048


0 947

0814
n<%)











25 1
133


11 9

10 1

Type

F-10


Installation
Layout
WFA

Gs/N
Max
Min
250
70
(/f£,a/N) =
Ax(Gs/N)B
A

0.1444
B

0.703

Gs/N = 50
KLM

2259
n(*>

23.5

Gs/N = 60
Kta/N

2568
1<%)

222

Gs/N = 70
KLa/N

2862

Gs/N =100
1(%) JO/N

21 2

3678
f]<%)

19 1

Gs/N = 150
Kt

169

Gs/N = 200
Ktn/N

5988
!}(%>

156

Gs/N = 250
(f,n/N

7005

-------
     Fig. 4-5 shows the relationship between air flow rate per tank unit volume
(V.V.H.) and OTE using a portion of the data. Taking an air flow rate of 5 Nm3/hr
per diffuser (GS/N=5) from the data of Table 4-9 and taking the information of Fig.
4-5 into account, we found OTE for whole-floor aeration  to be 20 to 30 percent for
fine-bubble diffusers, 14 to 17 percent for intermediate-bubble diffusers, and 9 to 12
percent for  coarse-bubble diffusers.
0.5
                             075      1      1.25
                               V.V.H. (m3/m3/h)

                          Fig. 4-5   Air Flow Rate and OTE
     Moreover, OTE of fine-bubble diffusers decreased with the increase in air flow
rate per unit of diffuser.  On the other hand, in coarse-bubble diffusers, especially
the perforated-pipe diffuser (C.-l) and static mixer (C-3), higher air flow rate resulted
in a gradual increase in OTE.

     We found that the  B value for  Equation (15) was 0.703 for a submerged
diffusing agitator (F-10), which is significantly lower when compared with  other
fine-bubble diffusers. This diffuser has a mechanism providing additional agitation
to the air flow and agitation  levels remain relatively unchanged even when the air
flow rate is lowered.  For this reason, OTE of diffuser F-10 is high in the low ranges
of air flow rate.

     In the case where the same type of diffusers is used, OTE also varies depending
on the number of units installed.  Some examples of OTE and K^a by diffuser
placement density are given in Table 4-10 and Fig. 4-6.

     These data indicate that if the air flow rate is the same, OTE rises in proportion
to the increase in the number of diffuser units installed.  Although this efficiency
drops when air flow rate is increased, the rate of efficiency drop decreases more
gradually when a greater number of units are in use.

                                     316

-------
       Table 4-10  Examples of KLO. and n. in Relation to Installation Density
Type
V-\
F-7
C-l
Installation
Layout
N
WFA 80
WFA 60
WFA40
WFA 16
WFA 12
WFA 8
WFA 16
WFA 8
WFA 4
~^_^^

a —
A —
o —



D
A
O


• — - —
N=
N=
N=


~~~— o —
80
60
40

— £

'° 	 — c



                                                 D —  D N=16
                                                 A —  A N=12
                                                 O —  O N= 8
  05
                                                                           1 5
075       1      125     1.5        0.5     0.75       1      125
   V.V.H. (m3/m3/h)                             V.V H  (m3/m3/h)

       Fig. 4-6    Air Flow Rate and Oxygen Transfer Efficiency
(2)   Comparison of whole-lloor aeration and spiral-flow aeration

     We installed diffusers for whole-floor aeration in one tank and for spiral-flow
aeration in the other in order to investigate the relationship between diffuser layout
and OTE.  In each experiment, we used the same type of diffusers but changed the
number of diffuser units each time. Some of the test results are shown in Table 4-11
and Figs. 4-7 to 4-10 comparing whole-floor aeration to spiral-flow aeration.

     When comparison was made between fine-bubble diffusers and coarse-bubble
diffusers at the same air flow rate per unit using the same number of diffusers, fine-
bubble  diffusers displayed a higher OTE ratio as compared  to coarse-bubble
diffusers.  This demonstrates that higher efficiency can be achieved by whole-floor
aeration as far as fine-bubble diffusers are concerned.
                                     317

-------
                       Table 4-11  Comparison of Whole-Floor Aeration and Spiral-Flow Aeration
Type
F-7
M-l
C-l
N
16
12
8
16
8
4
16
8
4
0.5 V.V.H. Gs(Nm3/m)
1.2
n.WFA/n.SFA
1.42
1.59
1.79
1.18
1.10
0.99
1.11
1.07
0.96
The differ-
ence in rj
(%)
7.50
8.72
8.99
2.51
1.42
-0.09
1.02
0.66
-0.41
0.75 V.V.H. Gs(Nm3/m)
1.8
qWFA/nSFA
1.36
1.45
1.50
1.18
1.10
1.01
1.12
1.07
0.98
The differ-
ence in n.
(%)
6.39
8.77
6.18
2.55
1.48
0.10
1.19
0.72
-0.22
1.0 V.V.H. Gs(Nm3/m)
2.4
qWFA/n.SFA
1.33
1.35
1.33
1.17
1.11
1.02
1.13
1.07
0.99
The differ-
ence in n.
(%)
5.63
5.45
4.27
2.57
1.52
0.22
1.32
0.76
-0.08
1.25 V.V.H. Gs(Nm3/m)
3.0
nWFA/nSFA
1.30
1.29
1.21
1.17
1.11
1.03
1.13
1.07
1.01
The differ-
ence in t\
, 	 (%)
5.07
4.46
2.83
2.58
1.54
0.31
,_ 1.43
0.80
0.05
1.5 V.V.H. Gs(Nm3/m)
3.6
nWFA/nSFA
1.27
1.23
1.12
1.17
1.11
1.03
1.14
1.07
1.01
The differ-
ence in t\
(%)
4.64
3.68
1.68
2.60
1.57
0.39
1.52
0.83
0.17
oo
     Note: WFA—Whole-floor aeration   SFA-Spiral-flow aeration

-------
                                                                             C-l
  0.
Fig. 4-7
075       1       125
   V.V.H. (m3/m3/h)

    Comparison of q ratios
    WFA and SFA
                                     1.5
                                  for


1.5-
qrat
1
n t.
a — a N=ie
A — A N= 8
O — O N= 4
0
S,. 	 	 n
9
	 , o 	
0




•w 	 _7
o — 	 ^

0.5      0.75       1      125      1.5
           V.V.H. (m3/m3/h)

 Fig. 4-8     Comparison of q ratios for
            WFA and SFA
   Fig. 4-9
       0.75       1       1.25

          V.V.H. (m3/m3/h)

         Comparison of q differences for
         WFA and SFA
                                                                 D — D N=l 6
                                                                 A — A N=  8
                                                                 O — O N=  4
                                              05     075       1       1.25

                                                        V.V.H. (m3/m3/h)
                                                                   1.5
                                 Fig. 4-10     Comparison of q differences for
                                             WFA and SFA
     If whole-floor and spiral-flow aeration are compared in terms of air flow rate,
this ratio decreases for fine-bubble diffusers as the air flow rate rises. At a low air
flow rate, this ratio is a high 1.4 to 1.8.  This is a 7.5 to 9 percent increase in terms of
OTE, indicating higher efficiency for whole-floor aeration. Moreover, the ratio drops
more gradually when a large number of diffusers are in use. For coarse-bubble
diffusers, however, the ratio remains little changed, indicating that they are  not
much affected by diffuser installation layout.
                                       319

-------
(3)   Unsteady-state method and exhaust-gas oxygen-detection method

     The unsteady-state method is generally employed to measure the value of
OTE.  In our experiments, we also calculated OTE values based on the results
obtained by detecting the oxygen density of exhaust gas and compared such values
with those derived from the unsteady-state method.  Some examples of these
comparisons are illustrated in Fig. 4-11.
                                       F- 8
                           [Y = 0.955 + 0.803 • X r2 = 0.950]
                                  5           10          15
                           K]ja in the unsteady-state method (1/h)
                     10
                  tn •—•
                  ctf -o
                  tf> C

                  if
                  •^ r*
                  -C ^  c
                  X C  D
                  01 aj
                  o c
                  - §
                  C 3
                  — CO
                  O CO
                  ^] 0>
                  ^ C
                                      C- 1
                           [Y = 0.196-I- 1.026-X  r2 = 0.972]
                       0510
                           Kija in the unsteady-state method (1/h)


     Fig. 4-11   Comparison ofK^a for Exhaust-gas Measurement Method and Unsteady-
               state Method

-------
     These graphs show that OTE values in the exhaust-gas oxygen-detection
measurement method correspond fairly closely  with  those in the unsteady-state
method and, in light of these results, these two methods can be considered suited for
practical application.

4-4.  Relationship between Diffuser Characteristics and OTE

     With the aim of identifying the relationship between the characteristics of each
type of diffuser described in 4-2 (1) and OTE, we considered the following two aspects
of this relationship using data collected in our experiments:

(1)   Relationship between diffuser characteristics evidenced in experiments using a
     1.8 m-deep tank and OTE obtained from experiments using 5.8 m-deep tanks

     This experiment was undertaken to see if it was possible to determine OTE for
5.8 m-deep tanks from the diffuser characteristics of a 1.8 m-deep tank.

     The characteristics of each type of diffuser are analyzed in terms of such bubble
dimensions as average diameter, 75 percent diameter, total surface area per air flow
rate of 1€ as well as  dry pressure and dynamic wet  pressure.  We examined the
correlacion between these parameters and OTE.

     Furthermore, we adopted values at 9 m3/hr for average diameter, 75 percent
diameter and total surface area as well as values of GS/N — 5 for OTE.  The data
utilized for this purpose are listed in Tables 4-9 and 4-12 while graphs derived from
them are shown in Figs. 4-12 and 4-13.

             Table 4-12  Diffusion Characteristics in Relation to n. and
Type
F-l
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
M-l
M-2
M-3
C-l
C-2
n
(%)
24.1
27.3
25.4
26.1
24.1
29.0
25.0
31.2
28.7
17.9
19.1
22.3
10.6
10.4
KiafN

-------
*i U
30

W20

10
n
\j

40
30
(i)20

10


F-6
o°F-2
oF-3
F-7 F°-l




1 	
3 4
F-6 oF-8
°oF-2 oF-9
ooF-3 op- 4
F-7 F^jp-S «M-3
M-l
C-l *C'2
3456
Average diameter (mm)
[Y= 11.1 + 49.1 -fn(X) r2 = 0.6271
°F-8
oF- 9
OF-.J
F-5 »M-3
9 •
M-l M"2
A 4, -
C-2 C-l
i
tv
30
20
(#)
10

n
QOF-8 F-2^J^
.M^&^?S .
^^^^^ M- 1
r-"*^ 4, ,jc-i
C-2
> i i i
5 6 ifl 1.1 12 13 1.4 1
75% diameter (mm) Total surface area (mW -air)
Fig. 4- 12




15

10
7
(#)
5

A
i 	 	 	 	 . ( 	
F-2
0 F-8r,o F-4
F_6o°F-^oF-9
F_3 0F-lF-5^
M^*
*C-1

	 	 i 	
Relation between Diffusion Characteristics and
Oxygen Transfer Efficiency
(Vertical axis, experiment III data; horizontal axis,
experiment I data)
[Y = 4.33 + 18.0 • £n(X) r2 = 0.5671


-
,M-2
vl-3
*C-2

i 	
ID

10
71
(#)
5

0
i
F-4 F-2
F-9^F-8^^|T^;
^2 M-3^^C5?-1 F-3 F'6
^ M-l
•""""^ 4, <*c-i
C-2
,
        4             5
Average diameter (mm)
ID     1.1      12      13      1.4

      Total surface area (m2/£-air)
                                                                                  15
          Fig. 4-13   Relation between Diffusion Characteristics and
                     Oxygen Transfer Efficiency  (Experiment I)
                                   322

-------
     These graphs demonstrate to some extent that there is a relationship between
OTE and the parameters of average diameter and 75 percent diameter, but the
correlation with total surface area is most conspicuous. On the other hand, we could
not find any clear link in our experiments between OTE and dry and dynamic wet
air flow rate.

     On the basis of these findings, we can estimate an approximate OTE for a given
type of diffuser by measuring the volume of bubbles generated from the diffuser and
computing the total surface area per air flow rate of If.

(2)  Relationship between OTE and diffuser  characteristics identified  in
     experiment II using plate diffusers

     In many cases, diffuser specifications are defined  in  terms of pore size  in
relation to bubble size.  Individual manufacturers, however, do  not use common
standards to indicate the same pore size. Thus, even when diffusers of different
manufacturers indicate pore sizes, we cannot use them as the basis for comparison.
Under such circumstances, we decided to use certain known pore sizes to investigate
their relationship with bubble sizes.

     OTE which has been obtained from experiments using plate diffusers shown in
Table 4-13 and Figs. 4-14 and 4-15 serves as the basis for identifying the relation-
ship between diffusion characteristics and OTE.

     Since OTE increases as pore sizes decrease, OTE being largest at 300 pm and
conversely declining when 200 um or smaller, this provides grounds for determining
the most effective pore sizes for diffusers. In addition to the correlation parameters
of diffusion characteristics cited in the above section, we also checked the effects of
gas hold-up and pressure.  Table  4-13 contains the data used, while the results are
given in Fig. 4-15.
          Table 4-13 Diffusion Characteristics in Relation to q and K^a
Pore sue
(l>m)
100
200
300
400
600
800
1,000
2,000
3,000
4,000
KL<*
(1/h)
290
34.1
59.4
548
51.9
35.8
25.0
195
24.1
18.3
n
("«)
7.52
859
15.13
14.17
13.35
9.23
6.43
5.01
633
4 67
Average
diameter
(turn)
3.36
3.41
398
403
3 65
4.35
4.86
4.84
4.72
4.64
75".
diameter
(mm)
3 69
3 85
4.42
4.50
4.02
501
6.04
5.79
5.72
555
Total
surface area
(mZ/f -air)
1 69
1 66
1.44
1.40
1.56
1.29
1.08
1.11
1.09
1 14
Gas hold-up
(%)
1.2
1.9
3.5
3.1
2.6
2.4
2.1
1.6
1.9
1.0
Pressure
(mmHg)
267
209
171
156
154
152
151
148
151
149
Tolnl
surface
areaxGas
hold-up
(m2/f-air)
2.08X 10-2
309X10-2
5 10X10-2
4.39X102
4 10X10-2
3.07X102
2.29X102
1.78X102
2.03X102
1.16X102

-------
                    (*)
1 c;-
i r\ •
I U
5"
0
1(

/ "A
L^° °\
O^^ ^»Os_
c
X) 200 300 400 600 800 1000 2000 3()00 4(1
Pore size (pm)
)
bo
                    Fig. 4-14    Pore size and Oxygen Transfer Efficiency
                 20



                 15




                 10



                  5
                        0
                                                 o
                                                 400
                                                    0300
            o600
                              CD
                                3000
                                           o
                                          800

                                   4000
                 200-
                  o
                    o
                   100
                         10    1.1    12    1.3    1-4    15    16    1.7

                                  Total surface area (m2/f-air)
   20
      [Y = -0.250 + 4.35 -X  i-2 = 0.819]
   15 -
(*)
   10
         2g°^^°800

  0100 - o'  01000
       o  3000
4000   2000
                                _L
                   2             3
                    Gas hold-up (%)
                                        300
                                                  20
                                                   15
     [Y = 0.409 +297-X r2 = 0.963]
                                                   10
(*)
                                                    0
                                                      4000
     1234        56
         Surface area X Gas hold-up (m2/f-air)  x l O"2
                   Fig. 4-15    Relationship between Diffusion Characteristics
                               and Oxygen Transfer Efficiency (Experiment II)

-------
     These data, with the exception of the results obtained when pore size is 100 um
and 200 um, show that the relationship between diffusion characteristics and OTE is
in large part predicated on pore size. For example, if pore size is small, both total
surface area and OTE are large and, conversely, they tend to be small when pore size
has a larger diameter. However, this rule does not always apply Li cases where pore
size is 600 urn. The results shown in Fig. 4-15 have been obtained by setting air flow
rate at a fixed level. Should we change air flow rate,  therefore, it is possible that
somewhat different results would be produced.

     Fig. 4-15 shows the relationship between gas hold-up, the total surface area of
bubbles, and OTE.  Since gas hold-up is related to the  retention  time of bubbles in
the tank, there is a significant correlation between gas hold-up by itself and OTE.
This indicates that when  considering OTE, bubble retention time cannot be
overlooked.

     If gas hold-up  and total surface area of bubbles are considered together, their
correlation with OTE is even higher than with gas hold-up alone, making it possible
to nearly determine OTE from these two factors.

     Fig. 4-16 shows  the relationship between pressure directly below  plate
diffusers, and pore size.  Moreover, pressure  in the tank directly below  plate
diffusers remains more or less at a constant level when  pore  size is 400 urn  or
greater, and pressure rises in proportion to the reduction in pore jize if it is under
400 um.  Fig. 4-17 shows the relationship between pore size and rower consumption
efficiency. In this respect, pore size in the range of 300 to 400 ur i is considered to be
most effective from the viewpoint of aeration efficiency.
'3-
1 <
*- '3^/V^_

-------
                o
                0>

                I  4
                It
                3°
                £ •<•
                o o
                i_
                v
                o
                D.
O

                     _CL
                             X
                                O
                    100  200 300  400 600  800 1000 2000  3000 4000
                                  Pore size (pm)
                 Fig. 4-17   Pore Size and Power Consumption Efficiency
4-5.  Power Consumption Efficiency of Each Type of Diffuser

(1)   Comparison parameters

     We compared the power consumption efficiency of each type of diffuser. Power
consumption efficiency was computed based on the following two sets of data:

1.    Values specified in the designs for the construction of additional aeration tanks
     at the Kanagawa plant.

2.    Values obtained for OTE in the present experiments.
     —  Removed amount of BOD

     —  Required amount of oxygen

     -  OTE
                 13 t/day

                 Removed amount of BOD X 1.1

                 Average OTE when GS/N=5
     —  Head loss through the diffuser    Dynamic wet pressure when GS/N=5
     — Water depth
           Whole-floor aeration
           Spiral-flow aeration

     — Plumbing loss
                 5,000 mmAq
                 4,500 mmAq

                 1,000 mmAq
                                   326

-------
(2)   Results

     The calculated results of power consumption efficiency are shown in Table
4-14.

     Fine-bubble diffusers F-l through F-9 are generally considered to be more
energy efficient. In fact, they display consistently higher OTE values as compared to
diffusers used until now, but dynamic wet pressure is also great since permeability
is low in these diffusers.

     When power consumption efficiency is expressed by electricity consumption
per unit of removed BOD (kWh/kg), fine-bubble  diffusers display  more or less
uniform efficiency  at 0.25-0.32.   On  the other hand, the power  efficiency of
intermediate-bubble diffuser M-1 is 0.45, while that of coarse-bubble diffuser C-1 is
0.64.  In this respect, fine-bubble  diffusers are considered to have achieved much
improvement in power consumption efficiency as compared with other types of
diffusers.
                                    327

-------
       Table 4-14  Comparison of Power Consumption Efficiency

Bubble size
Diffuser layout
Removed amount of BOD (T/D)
Oxygen requirement (T/D)
Oxygen transfer efficiency (rj) (%)
Oxygen supply (T/D)
Air flow rate (m3 /mini
Air flow rate per unit
(m3/min/diffuser)
No. of units
Diffusion depth (rnmAq)
Air flow pressure (mmAq)
Plumbing loss (mmAq)
Required pressure (mmAq)
Required electricity (kW)
Electricity consumption per
removed amount of BOD
(kWh/UOU kg)
Required energy (kWh/Oakg)
F-l
FED
WFA
13
14.3
24.1
59.4
144
5
1726
5000
333
1000
6333
170
0.313
0.285
F-2
FED
WFA
13
14.3
27.3
52.3
127
5
1522
5000
363
1000
6363
150
0.277
0.252
F-3
FBD
WFA
13
14.3
25.4
56.4
137
5
1639
5000
240
1000
6240
159
0.294
0.267
F-4
FBD
WFA
13
14.3
26.1
54.8
133
5
1594
5000
229
1000
6229
155
0.286
0.260
F-5
FBD
WFA
13
14.3
24.1
59.2
144
5
1722
5000
462
1000
6462
172
0.318
0.289
F-6
FBD
WFA
13
14.3
29.0
49.3
120
5
1433
5000
284
1000
6284
140
0.259
0.235
F-7
FBD
WFA
13
14.3
25.0
57.2
13.9
5
1661
5000
232
1000
6232
161
0.298
0.271

Bubble size
Diffuser layout
Removed amount of BOD (T/D)
Oxygen requirement (T/D)
Oxygen transfer efficiency (i\) (%)
Oxygen supply (T/D)
Air flow rate (m3 /min)
Air flow rate per unit
(m3/min/diffuser)
No. of units
Diffusion depth (mmAq)
Air flow pressure (mmAq)
Plumbing loss (mmAq)
Required pressure (mmAq)
Required electricity (kW)
Electricity consumption per
removed amount of BOD
(kWh/BOU ktr)
Required energy (kWh/0;jk|;)
F-8
FBD
WFA
13
14.3
31.2
45.9
111
5
1335
5000
519
1000
6519
134
0.248
0.226
F-9
FBD
WFA
13
14.3
28.7
49.8
120
5
1446
5000
522
1000
6522
146
0.269
0.245
M-l
IBD
SFA
13
14.3
15.0
95.4
231
5
2773
4500
40
1000
5540
244
0.451
0 410
M-2
IBD
WFA
13
14.3
19.1
75.0
182
5
2181
5000
16
1000
6016
206
0.380
0.345
M-3
IBD
WFA
13
14.3
22.3
64.1
155
5
1864
5000
483
1000
6483
187
0.345
0.314
C-l
CBD
SFA
13
14.3
10.6
135.2
327
5
3929
4500
40
1000
5540
346
0.639
0.581
C-2
CBD
WFA
13
14.3
10.4
137.0
332
5
3982
5000
341
1000
6341
392
0.724
0.658
Note:  FBD:  Fine-bubble diffuser
      IBD:   Intermediate-bubble diffuser
      CBD:  Coarse-bubble diffuser
      WFA:  Whole-floor aeration
      SFA:  Spiral-flow aeration

-------
5.   On-site Study
     In November and December of 1983, the Sewage Works Bureau of Yokohama
City changed a portion of the C-1 diffusers of the Kanagawa plant to more efficient
F-l and F-8 fine-bubble diffusers.  These diffusers have since been in operation for
more than three years. In the meantime, we continued our experiments using 5.8 m-
deep tanks  at the Chubu plant.  Furthermore, we  investigated the  changes in
performance over time of these fine-bubble diffusers which have been in use for three
years using 1.8 m- and 5.8 m-deep tanks.

     Based on our investigations on clean water using 1.8 m- and 5.8 m-deep tanks,
we installed F-l diffusers at the Chubu plant. Our report will include the results of
the on-site study of these newly installed diffusers that were all installed for whole-
floor aeration.

(1)  Outline of on-site study at the Kanagawa and Chubu plants

a)   Distribution of dissolved oxygen (DO)

     DO was measured by collecting water at five points within four or five cross
     sections in the aeration tank.

b)   Water current profile

     Flow directions and flow rates were measured in the  central area of the
     aeration tank for a total of 36 cross-sectional points at 6 horizontal levels and 6
     vertical levels.

c)   MLSS distribution

     Mixed liquor was sampled at seven points within the center cross section of the
     aeration tank and measured for MLSS.

d)   KLCL and OTE

     Mixed liquor was sampled at a point approximately at the center of each of the
     5 cross sections used in the measurement of DO and measured for KL,O. (T) and
     OTE by the steady-state method.

     Volumetric air flow rate was changed between three levels in this study.

(2)   Performance test in the tanks

     The fine-bubble diffusers  F-l and F-8 have been in operation for more than
three years. We checked the diffusion performance of these  units using the 1.8m-
and 5.8 m-deep tanks and compared it with that of new diffusers.

                                    329

-------
a)   Performance test in 5.8 m-deep tanks

     The performance of new diffusers and that of three-year-old diffusers were
     tested in 5.8 m-deep  tanks.  The diffusers were installed for whole-floor
     aeration with a placement density of 4 percent for F-l diffusers and 4.4 percent
     for F-8 diffusers.  Test diffusers were placed near the inlet and outlet of the
     aeration tank and the performance of each unit was analyzed.

b)   Performance test in a 1.8 m-deep tank

     The performance of new diffusers  and that of the diffusers in service for three
     years were tested in a 1.8 m-deep tank under the same conditions as described
     in Table 4-1.

5-1.  Results of On-site Study

(1)   DO distribution

     DO distribution at the two plants  is shown in Tables 5-1 and 5-2 and Fig. 5-1.
At each plant, DO distribution rises in the direction of water flow in the aeration
tank. An air flow rate of 0.4 to 0.6 V. V. H. is needed to maintain DO at 2 mg/€ or
higher at the  outlet in our experiments. The two plants under study use a combined
system and DO distribution at the five cross sections  is highly uniform for both
plants.  The  maximum difference of DO  in  the same cross-sectional plane was
0.4 mg/€.
           Table 5-1  DO Distribution at Kanagawa Plant (Diffuser F-l)
                                                                         (mg/O
Air flow rate
(V.V.H.)
0.4
0.6
0.8
Item
Maximum
Minimum
Mean
Max. — Mil). (Miix. minus Min.)
Maximum
Minimum
Mean
Max. — Min. (M;\x. L>!U!iUS Min.)
Maximum
Minimum
Mean
Max. -Min. (Mnx. mhi us Min.)
Test tank
1
0.25
0.18
0.22
0.07
0.80
0.75
0.77
0.05
2.70
2.60
2.66
0.10
2
0.40
0.30
0.37
0.10
1.65
1.55
1.59
0.10
3.95
3.85
3.92
0.10
3
1.35
1.10
1.21
0.25
[_ 3.85
3.65
3.73
0.20
5.50
5.40
5.45
0.10
4
2.40
2.30
2.36
0.10
5.10
5.00
5.06
0.10
6.30
6.20
6.27
0.10
5
2.35
2.30
2.33
0.05
5.20
5.00
5.11
0.20
6.35
6.10
6.23
0.25
 Note:  Air flow rate (V.V.H.)-air m3/tank m3/hr
                                     330

-------
            Table 5-2  DO Distribution at Chubu Plant (Diffuser F-l)
                                                                       (mg/t)
Air flow rate
(V.V.H.)
0.4
0.6
0.8
Item
Maximum
Minimum
Mean
Mnx.-Min. (Max. minus Min.)
Maximum
Minimum
Mean
Max. — Min. (Miix. minus Mill.)
Maximum
Minimum
Mean
Max. — Min. (M:ix. minus Min.)
Test tank
1
1.20
1.00
1.08
0.20
2.20
2.00
2.08
0.20
2.50
2.30
2.38
0.20
2
1.90
1.70
1.79
0.20
2.60
2.50
2.55
0.10
3.20
3.10
3.16
0.10
3
2.50
2.30
2.37
0.20
3.00
2.85
2.92
0.15
4.20
4.00
4.08
0.20
4
2.80
2.60
2.73
0.20
3.40
3.30
3.37
0.10
4.80
4.70
4.74
0.10
     Note: Air flow rate (V.V.H.)-air m3/tank m3/hr

            F-l at Chubu Plant
F-l at Kanagawa Plant
DO
7
6

5
4

3

2

I

0
D— 0 32 m3/min (0.8 V.V.H.)
- A — A 24 m3/min (0.6 V.V.H.)
O — O 16 m3/min (0.4 V.V.H.)


/
a/
/ A
O f.^^
/ A^" .^^
- A-^ .X0
O
O

1 1 1 1
7
6
DO
O
4

3

')

1

ii
D —
_ A —
O —
-

-
r
/
/
a
—


&
a
A
O



/
a



/
A
_x


Q—5:
01234 01
Tank No.
2

20 m3/min (0.8 V.V.H
15 m3/min (0.6 V.V.H
10 m3/min (0.4 V.V.H
a n

DX
/ /~"
V
/
/
/ o—o
/ /P-^>
/
y
x
s
\ 1 1
345
Tank No.
)
)
)














                       Fig. 5-1    DO Distribution in On-site Study

(2)  Water current profile

     The distribution of flow directions and flow rates at the respective plants is
indicated in Fig. 5-2. When air flow rate is increased, average flow rates also rise at
each plant, but individual plants show different values for flow rate increase.  This
indicates that the flow rate  is influenced by tank configuration and diffuser
installation layout in addition to air flow rate.
                                       331

-------
                                F-l at Kanagawa Plant

                           Air flow rate 15 m3/min     (m/sec)
  0.25   0.12  0.27
0.31
  \  /0.09"*
                                                  0.31
                                                     0.28
                                            0.23X0'42 \
                                      015
                           0.10
                 0.22
                                                .
                                                 \
0.25


0.19
                                    ( 0.6V.V. H )


                                  F-l at Chubu Plant

                          Air flow rate 24 m3/min      (m/sec)
  /    ^         0.22/0
  0.22  0.09    0.22  V     0.03

                N,
                                                       '.14 \
                                                       .14
                            £4   0.18 /0.15  'U^ V    -

                            4l8  5^9 -O.n  J0.16 \°'15  \0-17

                                      ^0.27  ;0.17 I0>19  %()31
                            {20  -£.27
                           0.19   0.22
                 0.13  0.24
                                                     ^O.Z
                                    ( 0.6V.V. H)

                         Fig, 5-2 Water Current Profile at Plants
(3)   MLSS distribution
      As shown in Table 5-3,  each  plant  displays extremely uniform MLSS
distribution.   Coefficient  of variation of MLSS were within  5  percent,
and  no sediment accumulation was  observed on  the bottom  of the tanks.

-------
                        Table 5-3  MLSS Distribution
Plant
Diffuser
Airflow
rate
(V.V.H.)
0.4
0.6
0.8
Mixed
liquor
sampling
point
1
2
3
4
5
6
7
X
Ax
CV(%)
1
2
3
4
5
6
7
x
Ax
CV(%)
1
2
3
4
5
6
7
A:
Ax
CV(%)
Kanagawa
F-1
MLSS (rag/fl
1440
1540
1480
1460
1420
1460
1560
1480
140
3.5
1420
1460
1400
1480
1540
1420
1540
1470
140
3.9
1540
1520
1520
1540
1560
1540
1500
1530
60
1.3
P-8
MLSS (mg/0
1110
1060
1110
1120
1090
1160
1100
1110
100
2.7
1160
1160
1150
1170
1180
1130
1150
1160
50
1.4
1140
1170
1140
1130
1120
1160
1150
1140
50
1.5
Chubu
F-l
MLSS (mg/0
1470
1400
1530
1470
1530
1400
1470
1470
130
3.6
1530
1470
1470
1530
1530
1600
1470
1510
130
3.2
1530
1470
1600
1530
1600
1670
1600
1570
200
4.2
(4)   Distribution of Rr, KLa and OTE

     Table 5-4 summarizes the distribution of DO, Rr, KLO, and OTE in each plant.
Fig. 5-3 indicates that Rr distribution decreases in the direction of flow for the two
plants.  F-l and F-8  diffusers showed almost identical Rr distribution at the
Kanagawa plant.
                                    333

-------
                             Table 5-4  Distribution of DO, Rr, K^a (20), and OTE (20)
Kanagawa Plant
F - 8
V.V.H.


0.4




0.6


Tank
No.
1
2
3
4
5
1
2
3
4
5
DO
(mg/f)
0.16
0.40
1.16
2.28
2.24
0.30
1.24
3.02
4.56
4.42
Rr
(mg/tfhr)
25.6
23.9
19.9
18.8
18.3
24.5
20.3
19.3
18.0
18.2
KLa
(20)
(l/h)
2.53
2.38
2.23
2.24
2.27
2.39
2.21
2.46
2.74
2.70
n.
(20)
(%)
23.6
22.5
20.8
21.4
21.0
15.2
13.9
15.8
17.8
17.5
Kanagawa Plant
F - 1
V.V.H.


0.4




0.6


Tank
No.
1
2
3
4
5
1
2
3
4
5
DO
(mg/O
0.22
0.37
1.21
2.36
2.33
0.77
1.59
3.73
5.06
5.11
Rr
(mg/f/hr)
20.8
19.1
17.0
17.5
17.5
36.0
23.0
20.3
19.3
18.5
KLa
(20)
(l/h)
2.42
2.40
2.47
2.64
2.64
3.84
2.65
2.93
3.22
3.13
n
(20)
(%)
24.1
23.9
24.6
26.2
26.2
25.4
17.6
19.4
21.3
20.7
Chubu Plant
F - 1
V.V.H.


0.4




0.6


Tank
No.
1
2
3
4

1
2
3
4

DO
(mg/€)
1.08
1.79
2.37
2.73

2.08
2.55
2.92
3.37

Rr
(mg/f/hr)
44.9
33.4
29.7
27.4

36.4
29.7
29.4
27.4

KLa
(20)
(l/h)
4.95
3.93
3.69
3.58

4.42
3.78
3.92
3.90

n
(20)
<%)
48.2
39.3
35.9
34.9

28.7
24.6
25.4
25.3

00

-------
          showed the same tendency as Rr at the Chubu plant which was not the
• case for the Kanagawa plant.  (Refer to Fig. 5-4.)

     At the Kanagawa plant, OTE distribution tends to increase in the direction of
 the flow for both F-1 and F-8 diffusers when OTE is 20 percent or thereabout. On the
 other hand, OTE distribution declines in the flow direction at the Chubu plant and
 OTE is 30 to 40 percent at an air flow rate of 0.4 V.V.H. but it drops to almost 20
 percent when air flow rate is changed.

     In this study, we found that each plant has different patterns of Rr, KLO,, and
 OTE distribution. In particular, the difference in OTE was more significant between
 plants rather than between diffuser types.
              F-1 at Chubu Plant
F-8 at Kanagawa Plant

70
60
^ 50
"ec 10
£»,
20
10
D— D 32 m3/min (0.8 V.V.H.)
- A — A 24 m3/min (0.6 V.V.H.)
O~ O 16 m3/min (0.4 V.V.H.)

0
- 8X8^
-
I i > i
) 1 2 3 4

70
60
•^50
«j
|ho
^30
20
10
0
c
D — D 20 m3/min (0.8 V.V.H.) )
- A — A 15 nvVmin (0.6 V.V.H.))
O — 0 10 m3/min (0.4 V.V.H.) )
-
-
§$5g-^a
- ^A— §ss=^
i i i i i
12315
Tank No. Tank No.
                    Fig. 5-3    Rr Distribution in On-site Study
                                     335

-------
F-l at Chubu Plant
F-l at Kanagawa Plant
D — D 32m3/min(0.8V.V.H.)
- A — A 24m3/min(0.6V.V.H.)
O — O 16m3/min(0.4V.V.H.)
-
- o
X\2>
-------
     One of the reasons for this difference is believed to be caused by Rr which is
used to calculate KLO, and OTE. Rr was determined by the sewage testing method
(published  by Japan Sewage Works Association).  However, the levels of DO
generally applied to the calculation of Rr tend to be higher than those actually
measured in the aeration tank. Thus, it can be assumed that there is a gap between
the theoretical values of Rr and the Rr values occurring in the aeration tank. Based
on the results obtained in the present study, the relationship between Rr and OTE is
displayed in Fig. 5-5. The graph shows that Rr increases in proportion with the rise
in OTE, indicating a correlation between these two parameters, although there are
some variances.

     The difference in diffusion performance between the plants can be attributed to
the effects of Rr, Therefore, we will need to take this possibility into account when
measuring OTE in future on-site studies as well as the applicability of the exhaust-
gas oxygen-detection method.

5-2. Changes in Diffuser Performance over Time

     We compared  the performance of the F-1 and F-8 diffusers in operation  for
three years with the data on new diffusers in respect of the following parameters:

a.   Effects of air flow rate on KL.O, and OTE

b.   Changes in dry pressure and dynamic wet pressure over time

c.    Bubble generation from the inlet to outlet of aeration tanks

d.   Clogging

(1)   Effects of air flow rate on K^a and OTE in 5.8 m-deep tanks

     The effects of air flow rate on K^a and OTE are tabulated in Table 5-5. In the
case of F-1 diffusers three years in operation, OTE is 75 to 85 percent at the inlet and
90 percent at the outlet when this value is set at 100 percent for new diffusers. On
the other hand,  OTE for F-8 diffusers with three years of service is virtually
unchaged at 90 to 106 percent as compared to new diffusers.

     We tested F-1 diffusers with three years of use again after an acid cleaning in
which diffusers were immersed in 2N HC1 for two hours, and  then brushed and
washed with water.  OTE returned to virtually the same level as new diffusers at 93
to 119 percent, proving that the performance of diffusers  can be renewed  by
cleaning.
                                    337

-------
50

                                                D
         A F-8 at Kanagawa Plant
         V F-l at Kanagawa Plant
         D F-l at Chubu Plant
40
                                   D
                             D
30
10
                                       D
                    V
                    V         ^
                      ^7V
                                       D
                                D D
20
                      ^D
                      A  -  V
                      A  AA
                                                         DO: 1 mg/£ or more
            10        20        30        40         50        60        70
                              R r   (mg/€-hr)

                 Fig. 5-5    Oxygen Transfer Efficiency and Rr

                                  338

-------
         Table 5-5  Comparison of New, Cleaned and In-Service Diffusers
Type
F-l
F-8
Installation
layout
N
New d iff users
40
No.l tank
40
No.5 tank
40
No.l tank,
cleaned units
40
No.5 tank,
cleaned units
40
New units
49
No.l tank
49
No.5 tank
49

23.4
18.3
(78.3)
20.8
(88.8)
22.0
(94.1)
25.9
(110.6)
27.1
25.1
(92.6)
24.5
(90.4)
1.5V.V.H.
Gs(N mi/ml
36
n(%)
23.0
17.8
(77.3)
20.5
(88.8)
21.7
(94.2)
25.1
(109.1)
26.9
24.4
(90.5)
23.6
(87.6)
Note:  Figures in parentheses are the percentages of OTE compared to that of new diffusers.
(2)   Dry pressure and dynamic wet pressure in a 1.8 m-deep tank

     Dry pressure and dynamic wet pressure measured in a 1.8 m-deep tank are
given in Fig. 5-6. Dry pressure decreased significantly in the direction from the inlet
to the outlet for F-l diffusers with no orifices, indicating clogging taking place on the
inlet side.

     As for diffusers with orifices, dry pressure remained almost unchanged for both
F-l and F-8 products.  This shows that it is necessary to install some sort of pressure
control unit such as orifices, to prevent the air flow rate from changing by clogging.

(3)   Bubble generation

     The results of a bubble study is presented in Table  5-6. In terms of bubble
volume, F-l diffusers three years in operation generated bubbles with larger volume
when compared with new diffusers from the inlet to the outlet. The bubble volume of
F-8 diffusers with three years' service was virtually the  same as  that  of new
diffusers.
                                     339

-------
               Dry pressure (dome only)
                F-l at Kanagawa Plant
        80
        60
        40
        20
            No. Itank/Nos. 1,2, and 3
           80
                                          60
         §  40
              Dry pressure (diffusers with orifices)
                  F-l at Kanagawa Plant
           20
                                                        No. 1 tank
                5.0      10.0
                  Gs/N (Nm3/hr)
15.0
            «       20      4.0
                      Gs/N (Nm3/hr)
Dry Pressure and Dynamic Wet Pressure
60
                      Fig.5-6

                    Table 5-6 Bubble Volume from Used Diffusers
Tank No.
1
5
1
5
Type
F-l
F-l
F-8
F-8
Air flow
rate
(m3/hr)
9
9
9
9
Average
volume
(P0
77.72
61.10
42.71
38.54
Diameter
(mm)
5.29
4.89
4.34
4.19
(4)   Clogging examined by disassembling diffuser units

     Diffuser units were broken down in the vertical direction and the status of
clogging was observed by eye. There was no extensive clogging in the outer section
of the unit for both F-l and F-8 diffusers. Sediments clogging the inner section from
air blow were more noticeable.

     To sum  up, some clogging and pressure loss increase were recognized for
diffusers in use for three years. Since the same diffusers were used for various tests
of dry and dynamic wet pressure, however, clogging status could have changed
during the experiments and this could have caused some inconsistency in our data.
In future investigations, we will need to conduct various tests  under the same
clogging conditions. On the other hand, if clogging can be eliminated by a number of
pressure tests, it will not present any problems for aeration tank operations. Since
few reports have been published on the assessment of diffuser clogging, we will need
to study and establish a clogging assessment method in the future.
                                      340

-------
6.   Conclusion

     In our investigations, the relationship of diffusion characteristics and OTE was
surveyed using a total of 16 types of diffusers grouped into fine-bubble, intermediate
and coarse-bubble diffusers. All diffusers were newly supplied from manufacturers'
warehouses, but in two instances, diffusers already in operation were also tested.

(1)   Relationship  between  diffusion characteristics and  OTE (Results  of
     experiments in 1.8 m- and 5.8 m-deep tanks)

a.   Dynamic wet air flow rate and the total surface area of bubbles per air flow rate
     of 1€ are two effective criteria for classifying diffusers into fine-bubble and
     coarse-bubble groups.

     Dynamic wet air flow rate under a pressure of 50 mmAq was 50 m£/cm2 per
     min or less in fine-bubble diffusers and 80 m€/cm2 per min or more  in
     intermediate- and coarse-bubble diffusers.  The total surface area of bubbles
     per air flow rate of If was 1.3 m2 or greater for fine-bubble diffusers, and 1.2
     m2 or less for intermediate- and coarse-bubble diffusers.

b.   On the basis of classification made for our study, OTE was 20 to 30 percent for
     fine-bubble diffusers, 14  to 17 percent for intermediate-bubble diffusers and 9
     to 12 percent for coarse-bubble diffusers.  Fine-bubble diffusers also proved to
     be superior in terms of power consumption efficiency.

c.    OTE increased with  the reduction in pore size.  However, if pore  size was
     200 um or less, OTE also declined. This relationship as well as that for power
     consumption efficiency indicates  the  existence of an optimum range of pore
     sizes for diffusers within the limits of this investigation.

d.   Close correlation was confirmed between the product obtained by multiplying
     the total surface area of bubbles per air flow rate of 1€ by gas hold-up and OTE.
     Thus, besides bubble size, OTE is also affected by the retention time of bubbles
     in the tank.

e.    In experiments using 1.8 m- and 5.8 m-deep tanks, OTE and the total surface
     area of bubbles showed a similar relationship. Therefore, we can infer OTE of a
     5.8 m-deep tank by measuring the total surface area of bubbles per air flow rate
     of l€ in a 1.8 m-deep tank.

f.    In the present experiments, OTE was measured by the unsteady-state method.
     Since measurement by the exhaust-gas oxygen-detection method shows similar
     results, it can also be used for the determination of OTE.
                                    341

-------
g.   Fine-bubble diffusers display bubble size distribution that is more or less
     normal.  In the case of coarse-bubble diffusers, bubble sizes are distributed
     almost uniformly, because bubbles burst while ascending in the water tank.

h.   Salinity effects OTE. OTE rises in proportion to the increase in salinity. This
     effect is more conspicuous for fine-bubble diffusers.  In contrast, OTE declines
     with the increasing  concentration of surface  active agents, with nonionic
     agents inflicting the greatest impact on OTE.

(2)   Relationship between installation layout of diffusers and OTE

a.   For fine-bubble diffusers, OTE tends to rise with the increase in installation
     density. Conversely, OTE declines with the increase in air flow rate, but this
     takes place at a slower pace if diffusers are installed in greater density.

b.   In contrast, coarse-bubble diffusers have  little  impact on OTE even if
     installation density is increased. OTE shows a tendency to  rise, however, in
     response to an increased air flow rate.

c.   Regardless of which type of diffuser was used, OTE showed consistently higher
     values for whole-floor aeration over spiral-flow aeration.  This tendency was
     most noticeable for fine-bubble diffusers at low air flow rates; OTE for whole-
     floor aeration proved to be 1.4 to 1.8 times that of spiral-flow aeration and their
     OTE difference was  7.5 to 9 percent, clearly pointing out the advantage of
     whole-floor aeration.  In  the case of coarse-bubble  diffusers, little difference
     was seen in OTE for the two aeration methods, and  the placement of diffusers
     had little influence on this result.

(3)   On-site study of two types of fine-bubble diffusers in whole-floor aeration

a.   DO and MLSS distribution at an air flow rate of 0.4 V.V.H. was uniform,
     proving that mixed liquor is agitated evenly in the  tank.  On the other hand,
     differences were observed in the water current profile  and OTE between
     the plants.  Thus the effects of tank configuration need to be considered
     in addition to the air flow rate.

b.   We investigated changes in diffusion performance over time on diffusers which
     have been in operation for three years. OTE  dropped in diffusers supplied by
     one manufacturer.   Although OTE changed  for  the  diffusers of other
     manufacturers, its decrease was far less significant.  Tests on  air flow rate
     produced  similar results  showing  performance  differences  between
     manufacturers. However, the causes of these differences are unclear, pointing
     out the need to further study methods for assessing clogging.

                                    34?

-------
7.   Afterword

     At present, such diffusion characteristics as pore size and dry pressure, etc., are
widely used in the design specifications of diffusers. In our investigation, however,
the total surface  area  of bubbles per air  flow  rate of 1€ displayed the highest
correlation with OTE.  Moreover, the product obtained by multiplying gas hold-up
by the total surface area of bubbles per air flow rate of If displayed an extremely
high correlation with K^a because the retention time of bubbles in the tank is
included in gas hold-up. We believe that we can make a more accurate assessment of
diffuser performance by developing an assessment method incorporating these new
diffusion characteristics.

     In our studies, we also found that there is an optimum range of bubble sizes and
pore sizes to maximize  diffuser performance. In particular, it was confirmed that
fine-bubble diffusers are effected by inorganic salt and surface active agents.

     Since fine-bubble diffusers demonstrate superior characteristics in power
consumption efficiency, we plan  to use such diffusers  at our plants in Yokohama
from now on.  At the same time, data collected in our investigations will serve as a
reference when selecting diffusers. In this connection, we hope that our data will be
conductive to  the development  of new types of diffusers  and will prove to  be
instrumental  in  establishing a method under which diffusion performance is
assessed from a broader perspective.
     In closing, I would like to acknowledge all those who assisted in the prepara-
tion of this paper.
                                    343

-------
References

1.    W. K. Lewis and W. C. Whitman, Ind. Eng. Chem. 16 (1924): 1215.

2.    J. Oldshue, Biological Treatment of Sewage and Industrial Waste 1 (New
     York:  ReinholdPub. Corp., 1956).

3.    H. Fujii, K. Terasawa, and T. Takeshima, Oxygen  Transfer in Deep
     Aeration Tanks (Tokyo Metropolitan Government Sewage Works Bureau,
     1979).

4.    H.Kubota, S. Hoshino, and T. Kasakura, "Oxygen Transfer in Activated
     Sludge Basin—a Proposal of Reasonable Measure  for Diffuser
     Performance," J.Japan Sewage Works A ssoc. 16, no. 184(1979).

5.    W. W. Eckenfelder, Jr., and D. J. O'connor, Biological Waste Treatment
     (Pergamon Press, 1961).

6.    R. G. Gilbert and D. Libby, "Field Testing for Oxygen Transfer Efficiency
     in  a Full-Scale Deep Tank," Proceedings 31st Industrial  Conference
     (Purdue University, 1976).

7.    S.  Hashimoto,  "A Theoretical Approach to Calculating the Overall
     Capacity Coefficient of Oxygen Transfer in Sewage  Treatment," Water
     Purification and Liquid Wastes Treatment, no. 6 (1970).
                                344

-------
PROGRESS IN THE  RESEARCH  ON APPLICATION OF
 BIOTECHNOLOGY  ON WASTEWATER  TREATMENT
                            by
                       Shigeru Andoh
              Director, River-Basin Sewerage Division
          Department of Sewerage and Sewage Purification
                    Ministry of Construction
            The  work described in this paper was
            not  funded by the U.S.  Environmental
            Protection Agency.  The contents do
            not  necessarily reflect the views of
            the  Agency and no official endorsement
            should be inferred.
                    Prepared for Presentation at:
               11th United States/Japan Conference
                            on
                 Sewage Treatment Technology

                        October, 1987
                        Tokyo, Japan
                            345

-------
                                  ABSTRACT

     A five year research project called the  "Development of New Wastewater
Treatment Systems Employing Biotechnology" was  started by the Ministry of
Construction in 1985.  This project, commonly known  as "Biofocus W.T.",
Intends to develop new wastewater treatment systems  with  the following
features to be achieved through the use of biotechnology.

     a.  Lower energy requirements and lower  0  & M costs
     b.  Smaller land requirements for wastewater treatment facilities
     c.  Better effluent quality
     d.  Recovery of valuable resources

     The areas of research and development for  the attainment of these
objectives follow:

     a.  A study for the development of a microorganism bank
     b.  A study of the application of genetic  engineering on microorganisms
         for wastewater treatment
     c.  A study of immobilization methods
     d.  A study of bioreactors for wastewater  treatment
     e.  A study of bioreactors for sludge treatment
     f.  A study of biosensors
     g.  A study of solids/liquid separation  units
     h.  A study for systematizing the developed techniques
     The outline and the present situation of Biofocus W.T. are summarized in
this paper.
                                     346

-------
                               CONTENTS
1.  PREFACE 	348

2.  THE OUTLINE OF BIOFOCUS W.T	348
  2.1  The Research Organization for Biofocus W.T	348
  2.2  The Research and Development Plan for Biofocus W.T	348
  2.2.1  The Study for the Development of a Microorganism Bank 	348
  2.2.2  The Study of the Application of Genetic Engineering on
         Microorganisms for Wastewater Treatment 	349
  2.2.3  The Study of Immobilization Methods 	350
  2.2.4  The Study of Bioreactors for Wastewater Treatment 	351
  2.2.5  The Study of Bioreactors for Sludge Treatment 	352
  2.2.6  The Study of Biosensors 	353
  2.2.7  The Study of Solids/Liquid Separation Units 	354
  2.2.8  The Study on the Systematization of the Developed Techniques  ....354

3.  THE RESEARCH SITUATION OF BIOFOCUS W.T	355
  3.1  The Study of the Microorganism Bank 	355
  3.2  Development of a Multi-Stage Reversing-Flow Bioreactor: MP.B 	356
  3.3  The Development of Bioreactors for Nitrogen Removal 	360
  3.4  The Study on Sludge Components 	361
  3.5  Development of Biosensors 	361
  3.6  The Development of Self-Sustaining Energy Systems 	363

4.  POSTSCRIPT 	364
                                    347

-------
1.  PREFACE

     The Ministry of Construction of the Government of Japan started "The
Development of New Wastewater Treatment Systems Employing Biotechnology"
(commonly called Biofocus W.T.) in fiscal year 1985 as one of the five-year
comprehensive research and development projects.

     By broadly applying biotechnology, which is  the technology that utilizes
the life maintenance functions of biological  organisms, to wastewater treat-
ment, Biofocus W.T. is primarily intended to  solve the present and future
problems in wastewater treatment listed below.

     a.  Lower energy requirements and lower  0 &  M costs
     b.  Smaller land requirements for wastewater treatment facilities
     c.  Better effluent quality
     d.  Recover of valuable resources

     The executing bodies of this project are the Public Works Research
Institute and the Building Research Institute of  the Ministry of Construc-
tion.  The former is mainly in charge of matters  related to publicly owned
wastewater treatment plants (POWTP) while the latter oversees matters related
to household wastewater treatment tanks.  This paper presents mainly the
outline and development situation of the area being handled by the Public
Works Research Institute.
2.  THE OUTLINE OF BIOFOCUS W.T.

2.1  The Research Organization for Biofocus W.T.

     Biofocus W.T. is being carried out by two research institutes of the
Ministry of Construction, a research contract with the Japan Sewage Works
Agency, and through joint studies with private companies.   The Committee for
the Development of New Wastewater Treatment Systems Employing Biotechnology
is reviewing this project.

2.2  The Research and Development Plan for Biofocus W.T.

     Table 1 shows the research and development plan for Biofocus W.T.   As
indicated in this table, the project covers a wide range of research subjects
including immobilization of microorganisms, separation, classification  and
cultivation of microorganisms, genetic engineering of microorganisms, the
development of bioreactors and biosensors for wastewater and sludge
treatment, and the development of new wastewater  treatment systems.

2.2.1  The Study for the Development of a Microorganism Bank (Refer to  3.1)

     The purpose of this study is to separate and classify the microorganisms
effective in treating wastewater and sludge,  to study the  substrate metabo-
lism characteristics, preservation method and mass cultivation method of
microorganisms, and to clarify methods for integrating the achievements of
this research in the form of a microorganism  bank for wastewater treatment.
The following microorganisms are  currently being  studied.

                                    348

-------
    Table 1  Research and development plan for new wastewater treatment
             systems utilizing biotechnology


          I.  The study for the development of a microorganism bank

        II.  The study of the application of genetic engineering on
             microorganisms for wastewater tratment

                  III.  The study of immobilization methods

           IV.  The study of bioreactors for wastewater treatment

              V.  The study of bioreactors for sludge treatment

                        VI.  The study of biosensors

              VII.  The study of solids/liquid separation units

         VIII.  The study for systematizing the developed techniques


   a.  Nitrifiers
   b.  Sulfur oxidizing bacteria
   c.  Photometabolic bacteria
   d.  Resistant bacteria to heavy metals
   e.  Bacteria degrading refractory matters
   f.  Filamentous bacteria
   g.  Sulfate reducing bacteria
   h.  Flock inducing bacteria
   i.  Denitrifiers
   j.  Phosphorus accumulating bacteria
   k.  Methane bacteria
   1.  Solids-liquefying bacteria
   m.  Others

2.2.2  The Study of the Application of Genetic Engineering on Microorganisms
       for Wastewater Treatment

     Though recombinant DNA has become the hub of biotechnology in recent
years, the application of microorganisms with recombinant DNA in an open
system, such as in wastewater treatment, is prohibited, due to the view of
dangerous biohazards.  However, the following study is being carried out in
order to reveal the characteristics of microorganisms related to wastewater
treatment by utilizing the technology developed through the research on
recombinant DNA at the gene level, and also to prepare for the case where the
use of microorganisms with recombinant DNA may be permitted in open systems.

  a.  The conjugation of genes and the stability of genetic information in
      wastewater and/or sludge treatment processes

  Where some strains with plasmid contain useful genetic information which
  will be applied to wastewater treatment, vectors governing the stability of


                                     349

-------
  the genetic information are being  reviewed,  including the possibility of
  the occurrence of the mobilization and  conjugation  of the plasmid  to other
  strains.

  b.   An analysis of the genetic  information of  bacteria which  decompose
      refractory materials

  Using bacteria (unidentified strains),  degrading  polyvinyl alcohol,
  dichlorobenzen, chlorophenol, etc., the genetic information involved in the
  biodegradation will  be abstracted  and analyzed.

  c.   The application of genetic  engineering to  wastewater and  sludge
      treatment

  By utilizing genetic information successfully  obtained from the  analysis
  mentioned in  b , bacteria having  new characters  will be bred by genetic
  engineering and attempts will be made to put them to practical use.  The
  new characters will  be a higher multiplication rate than existing
  degrading bacteria,  the additional ability to  decompose many  kinds of
  refractory materials, an increase  in degrading concentration, and  so forth.

2.2.3  The Study of Immobilization Methods

     The immobilization of microorganisms related to wastewater and  sludge
treatment is effective for the following  purposes.

  a.   To increase the concentration  of microorganisms in the reactor and  to
      reduce the volume of treatment facilities.

  b.   To hold a large amount of specific  microorganisms required for removing
      specific materials.

     Because of the above, the following  studies are being conducted with
respect to the entrapping method, binding method and self-immobilization
method.

  a.   The entrapping method

  Applicability of entrapping agents such as polyvinyl alcohol-boric acid,
  epoxy-based photo polymerizing  resins,  epoxy plus various  polymerizer,
  polyethylene glycol, polyacrylamide and  -calaginan to wastewater  treatment
  are being examined.

  The entrapping method has little  advantage  in  removing ordinary  BOD
  components, because the cost is relatively high and microorganisms attached
  to the surface of the entrapping  media  and suspended  in  the  reactor  are
  sufficient for the purpose.  The  entrapping  method seems  to  be advantageous
  for the immobilization of special  microorganisms  such as  nitrifiers.   Items
  for review are; 1) the partition  coefficient and  rate of penetration  of
  specific substrates within immobilizing agents,  2) the  recovery  activity
  of immobilized microorganisms after entrapping,  3) the  physical  properties
  (specific gravity, strength, etc.) of the entrapping  media,  and  4) the
  production and disposal cost.

                                      350

-------
  b.  The binding method

  The attachment media for the binding method being reviewed are zeolite,
  silica sand, polypropylene, activated carbon, oyster shell, artificial
  aggregates and so forth.  Items for review are; 1) the binding properties
  of microorganisms, 2) the physical properties of attachment media, 3) the
  regeneration method for attachment media, 4) methods for eliminating the
  clogging of attachment media in a fixed bed, and 5) the production and
  disposal costs.  Evaluation of attachment media for the binding method
  relys greatly upon the characteristics of the bioreactor to be used, and
  thus the final evaluation must include the reactor.

  c.  Self-immobilization method

  The self-immobilization method, in which the immobilization is made by the
  microorganisms themselves without using other materials, is an ideal
  immobilization method.  With respect to the self-immobilization method, the
  clarification of the self-immobilizing mechanism is being made by using
  three types of reactors:  The upflow anaerobic sludge blanket reactor
  process (UASB), the multi-stage reversing-flow bioreactor (MRB explained
  later) and the aerobic upflow sludge blanket reactor process (AUSB).  A
  sludge blanket with good flocculation characteristics is formed in UASB and
  AUSB.  In the future, the method of the stably held blanket will  be
  reviewed.  With respect to the MRB, the blanket is formed by granule
  sludge.  The mechanisms and control of self-granulation are scheduled to be
  clarified.

2.2.4  The Study of Bioreactors for Wastewater Treatment

     The Bioreactors for wastewater treatment to be developed in Biofocus
W.T. are for removing organic substances, nitrogen, nitrogen and phosphorus
simultaneously, and for removing trace substances.

  a.  The reactor for removing organic substances

  1)  Aerobic reactors

      Two types of aerobic reactors, fixed bed and  fluidized bed types, are
      being studied, and reduction in treatment time is now considered to be
      very promising.   The future problems are 1) how measures are  to be
      taken against suspended solids, 2)  the reduction in fluidizing energy,
      3)  how to improve oxygen transfer efficiency, 4) developing a clog
      prevention  method,  and 5) finding a solution  for the various  hydraulic
      problems  when increasing the scale.

  2}  Anaerobic reactors

      For the anaerobic reactors  as  a whole,  studies  have been quite
      successful  for enhancing BOD and SS treatment efficiency and  for
      reducing  equipment  size.  A current important theme is the removal  of
      hydrogen  sulfide  remaining  in  treated water for which physical,
      chemical  and  biochemical methods  are being  reviewed.


                                     351

-------
  3)   Multi-stage  reversirig-flow  bioreactor (MRB, refer to 3.2)

      This  is  a  completely new  kind of reactor and, as such, basic design
      factors  have to  be reviewed, such as BOD-volumetric loading, the amount
      of oxygen  supply, the  intensity of agitation, hydraulic retention time,
      solids retention time, etc.  It is also necessary to review the reactor
      shape when increasing  the scale.

  b.   Bioreactors  for  nitrogen  removal (Refer to 3.3)

  The  purpose  of this  research  is to establish an entrapping method  for
  nitrifiers and denitrifiers and to develop an efficient bioreactor and a
  system for removing  nitrogen  by using the established entrapping method
  through the  following studies.

  1)   Treatment  performance  of  immobilized nitrifiers and immobilized
      denitrifiers

      Stability  of long-term treatment is reviewed  by the bench  scale
      experiments  using real wastewater.

  2)   Reactor  types

      Operating  conditions and  configuration (hydraulic conditions)  of
      reactors are reviewed  by  using immobilized nitrifiers and  immobilized
      denitrifiers.

  3)   Reactor  system

      To be reviewed is how  to  make up the system to  include the reactors  for
      nitrification and denitrification, reviewed in  2).

  c.   Bioreactors  for  simultaneous removal of nitrogen and phosphorus

  The  purpose  of this  study  is  to develop bioreactors for simultaneous
  removal of nitrogen  and  phosphorus by  immobilized microorganisms.   In
  addition, algae  and  photometabolic bacteria are also employed.

  d.   Bioreactors  for  removing  trace substances

  Bioreactors  utilizing entrapping and binding methods for removing  trace
  substances are being developed.  The types of  treatments being reviewed  are
  in  the second  treatment  stage and  in the post-treatment stage  of  the
  activated sludge system.

2.2.5   The  Study of Bioreactors for  Sludge Treatment

     The research is being performed to  enhance  the efficiency  of anaerobic
digestion,  to  remove heavy metals from sludge using microorganisms  for
accelerating the effective utilization of  sludge,  to  treat sidestreams  by
photometabolic bacteria  for treating sidestreams  and  recovering  protein,  and
to recover  valuable resources  from  sludge.


                                    35?

-------
  a.  Upgrading the efficiency of anaerobic digestion

  An attempt is being made to shorten the period of anaerobic digestion,
  increase the percentage of solid decomposition, and recover more digested
  gas, through the use of immobilization and sludge liquefication
  techniques.  The binding method using ceramic attachment and so forth is
  mainly applied to immobilizing microorganisms.  The methods being reviewed
  now for increasing the percentage of solids decomposition are the
  pretreatment methods, such as the addition of liquefying enzymes, heat
  treatment, mechanical crushing, and acid and alkali treatment.

  b.  Removal of heavy metals from sludge by bacteria leaching

  In this study, the bacteria leaching technique practiced in recovering
  metals from ores by oxidizing sulfur and reducing pH by the action of iron
  bacteria and sulfur oxidizing bacteria is applied to wastewater sludge in
  order to remove its heavy metals.  The behavior of heavy metals in bacteria
  leaching and the effect of treated sludge on dewatability and effective
  utilization are being reviewed.

  c.  The treatment of sidestreams by photometabolic bacteria

  The feasibility of this is being studied by using purple nonsulfur
  bacteria.

  d.  The recovery of valuable resources from sludge (Refer to 3.4)

  In order to study the recoverability of valuable resources, detailed
  component analysis is being made for various wastewater sludge.  As a
  consequence of the high proportion of cellulose in primary sludge, basic
  experiments for recovering alcohol from carbohydrate (cellulose) from the
  sludge are being performed.

2.2.6  The Study of Biosensors (Refer to 3.5)

     The purpose of this study is to develop various practical biosensors
which use vital reactions for improving environmental measurement and process
control  in wastewater treatment.

  a.  BOD sensor

  Substraite utilization mechanisms within vital reaction elements are being
  theoretically and experimentally reviewed in order to establish the optimum
  design conditions for vital reaction elements,  Microorganisms are being
  retrieved to increase the sensitivity of a BOD sensor and to improve the
  reliability of measured values in low concentration ranges.  The vital
  reaction elements for BOD sensor are improved.  Also, measuring systems,
  including supporting equipment, to be used in laboratories are being
  developed and improved, and their further application to outdoor
  measurement are being studied.
                                     353

-------
  b.  Ammonia sensor and organic  acid  sensor

  The development and improvement of ammonia and organic acid sensors, with
  field tests, are being conducted.

  c.  New useful  biosensors

  Based on the results of a  questionnaire  survey conducted  last year, the
  sensors for water quality  that  will  become necessary  in the future, are
  being reviewed  to determine  the development  themes  and policies.  Moreover,
  efforts will be made for reviewing,  developing and  improving the  principles
  of biosensors having high  feasibility and usefulness  such as an odor sensor
  and a poison sensor.


2.2.7  The Study  on Solids/Liquid Separation   Units

     The purpose  of this study is to develop separators of  solids for the
primary and final stage of bioreactors to  enhance  the treatment efficiency by
combining the separators with  the bioreactors  in which  high-density microor-
ganisms will  be retained by  means of immobilization  technology.

  a.  Measuring methods for  grain size distribution

  Methods for measuring the  grain size distribution  of  particles  in
  wastewater, before and after the separation  of solids,  and for  evaluating
  the grain size  separating  functions  in the separation of  solids  are  being
  reviewed.  Though electrical  resistance  methods  and light scattering
  methods are available for  quickly measuring  grain  size  distributions,  their
  results differ  greatly from  measurements using sieves and filter papers  as
  the division method for components by grain  size.   A  similar  situation has
  also existed in the image  processing method. Therefore,  the  measuring
  conditions  of each measuring method  will be  reexamined  and reviewed.

  b.  Grain size  distribution  of  solids in raw wastewater

  Grain size  distribution of solids components contained  in raw wastewater is
  being surveyed.  In addition, biodegradation of  organic matter  by grain
  size will be studied to clarify the  grain  size to  be  removed.

  c.  Solids  separators

  For a solids separator to  be used in the primary stage  of a bioreactor,
  several methods, such as filtration, floatation  and the granule  sludge
  blanket process are reviewed.  As for the  granulation methods,  both the
  bioflocculation method and the  chemical  flocculation  will be  reviewed.
  Membrane separation is being reviewed for  the final-stage.

2.2.8  The Study  on the Systematization of the Developed  Techniques

     The aim of this study is  to  systematize the techniques developed  in the
above-mentioned studies and  to propose new wastewater treatment systems.


                                    354

-------
   a.   New wastewater treatment  systems  required
   Some examples of new wastewater treatment  systems  that will be  required in
   the future are summarized  below.
   1)   An energy-saving type  (self-sustaining)  wastewater treatment  system
       (Refer to 3.6)
   2)   An area-saving  type of wastewater treatment  system
   3)   A nitrogen-removing type  of wastewater treatment  system
   4)   A simultaneous  nitrogen and phosphorus removing type of wastewater
       treatment system
   5)   A small  wastewater flow system
   6)   A specific substance removing type system
   7)   A wastewater treatment system with less  sludge treatment
   8)   A wastewater treatment system utilizing  light
   9)   A wastewater treatment system which recovers valuable resources
  10)   Other  new wastewater treatment systems
   b.   Evaluation of combined processes
   The  unit processes  to be developed in- the  present project are a solids
   separator, bioreactors for wastewater treatment and sludge treatment, and
   biosensors.   Methods for efficiently combining these  unit processes and
   sensors will  be  reviewed here.
   c.   Proposing new wastewater  treatment systems
   Definitive proposals will  be  made for several systems among the new
   wastewater treatment systems  indicated in  Paragraph "a" based upon the
   results of laboratory tests and pilot plant experiments.  And the proposed
   systems will  be  reviewed from the viewpoints  of the degree of completeness,
   their  biotechnological  performance, and their originality and usefulness.
3.  THE  RESEARCH SITUATION OF BIOFOCUS W.T.
     Biofocus W.T.'s research situation will  be outlined below with respect
to Us several  subjects.
3.1  The Study of the Microorganism Bank
     The purpose of this  study  is to make technical studies  for the purpose
of storing various microorganisms related to  wastewater treatment and to
establish  a  microorganism  bank  related to wastewater treatment" for prepar-
ing and storing a data base  classified  from an  engineering  viewpoint.   The
                                     355

-------
conventional complicated microbiological  classification  method,  is  not  easy,
from an engineering point of view,  to review certain bacteria.   For instance,
the bacteria involved in the biological  treatment of sulfide in  wastewater
and sludge are classified into many genera and categories  such as
Thiobacillus thiooxidans, Beggiatoa sp,  and Chromatiaceae  sp.  And  even
microbiologically unidentified bacteria  will be included.   From  the
engineering viewpoint, an easy-to-use data bank may be created by classifying
all of these bacteria into only one sulfur oxidizing bacteria group and by
preparing a data base based upon items of concern only to  wastewater
treatment engineers and researchers, such as "environments in which bacteria
are able to grow" and "the degree of sulfur oxidizing ability that  can  be
expected".  For this purpose, the following surveys and  research has become
necessary:

  a.  A review of more efficient classifying methods
  b.  Determination of data required for classification  and the  method  of
      necessary experiments

     With respect to a., a rough classification, as shown  in Table  2, was
made in fiscal year 1986.  It will  be revised further while carrying out the
actual research in future.  As for b., the details of a  data base  using
nitrifiers as the model and its standard experimental flow has  been prepared.
Additional data bases will be prepared sequentially in the future  for
individual bacteria, such as bacteria resistant to heavy metals, sulfur
oxidizing bacteria, filamentous bacteria, and bacteria which decompose
refractory matters, etc.

3.2  Development of a Multi-Stage Reversing-Flow Bioreactor: MRB

     An MRB is a bioreactor for wastewater treatment, newly developed by the
Public Works Research Institute, and is  a very promising wastewater treatment
method for utilizing biological principles different from  conventional
wastewater treatment processes.

     Figure 1 shows a conceptional  diagram of an MRB. Wastewater flowing  in
the upper part of the first downflow aeration vessel (AV), is aerated while
flowing down.  Solids in the influent are moved to the next upflow biological
reaction vessel (BRV) without being retained therein. No  aeration  is
performed and wastewater is moved upward while gently mixing in  the BRV.  The
cross sectional area of the highest portion is enlarged  to three times  that
of the lower portion, and the upflow velocity drops to one-third.
Thereafter, AV and BRV continue in the same manner, and  effluent is
discharged from the final BRV.  An independent solids separator nor the
returning of sludge is required.  In the BRV, solids in  water with a settling
velocity higher than the upflow velocity are retained there and its
concentration gradually increases.  At the same time, the  solids are
floccoulated by the gentle agitation due to upflow, by which self-granulated
sludge is easily formed.

     The granule sludge has a spherical  shape with the diameter of 2 to 10 mm
and can withstand being pinched with the fingers.  But the sludge spheres may
be broken if an excessive shearing force is applied by a pump or the like.
It is possible to store them inside tap  water for a month  at normal

-------
     Table 2  Classifications for the microorganism bank (draft)
   Subject
Wastewater
treatment
Sludge
treatment
       Classification of treatment contents
Removal of biodegradable organic substances
Removal of refractory organic substances
Removal of refractory, hazardrous and synthetic
organic matters
Oxidation of nitrogen
Removal of nitrogen
Oxidation of sulfur
Reduction of sulfur
Removal of phosphorus
Removal of Fe and Mn
Removal of trace heavy metals
Removal of dissolved inorganics
Floatation separation of SS
Sedimentation of SS
Removal of SS by liquefaction
Odor removal
Color removal
Algae removal
Bacteria removal
Sludge liquefaction
Gasification of sludge
Removal  of heavy metals in sludge
Composting
Production of valuable substances from sludge
resources
                                357

-------
                      Ifluent Biological reaction
                             vessef  (BRV)    Sludge blanket
           Aeration
           vessel (AV)
                                                             Effluent
         Fig. 1  Flow sheet of MRB reactor (Vertical cross section)

temperature.  The inside of the sphere is comprised of completely dark
sludge, and thus anaerobic microorganisms, including sulfate reducing
bacteria, seem to live there.  The surface is mostly covered with a white
thin film.

     According to optical microscope observations, this film contains
Beggiatoa, a sort of filamentous bacteria, as the dominant species.
seggiatoa is an aerobic bacteria and has the ability to utilize sulfide and
often contains many sulfur particles in its cells.  Its film looks white,
probably because of these sulfur particles.  The formation mechanism of
granule sludge is unknown at present but, as a hypothesis, sulfur compounds
can be considered to participate.  In MRB, the oxygen supply and biological
reaction are made at different places and thus, in BRV, dissolved oxygen is
suddenly consumed and the inside of sludge is always kept anaerobic.  Also,
sulfide is formed therein by the action of sulfate reducing bacteria.  The
flock surface has the opportunity to be in contact with oxygen, and then
Beggiatoa, an aerobic bacteria capable of utilizing sulfide, will multiply
there and cover the flock surface.

     The MRB reactor was installed in the Kohoku Pilot Plant Facility of the
Public Works Research Institute in the Kasumigaura Purification Center,
Ibaraki Prefecture, and its steady-state operation started in December 1986
by using settled wastewater.  Specifications of the reactor are indicated  in
Table 3.  The water quality of influent and effluent during the steady-state
operation is shown in Table 4.  Although the influent was weak, the treatment.
results were found to be very good.  At that time MLSS concentration  in  the

                                     35H

-------
   Table  3   Design and operation conditions of MRB reactor with five stages


      Total  volume:   213 I, BRV volume:   122 it Flow rate:   1,120 fc/day

      Up  flow  velocity at  BRV   :   10 cm/min. (for lower part)

                                  3 cm/min. (for upper part)

      BOD-volumetric  ratio      :   0.42 kg-BOD/m3-day (total  volume)

                                  0.73 kg-BOD/m3-day (BRV volume)

      Wastewater detention time:   4.5 hours based on total volume
                    Table 4  Treatment performance of MRB
Water BOD D-BOD SS
temperature (°c) (mg/ft) (mg/fc) (mg/i)
Influent
Effluent
13^16
9^12
80 50 30
14 9 4
Sulfide
(mg/fc)
3.9
0
            Table 5  Sample materials and immobilization methods
                   Sample materials
                                   Immobilization methods
              Five kinds of epoxy-based
              resins
              Ten kinds of polyethylene
Nitrifiers    glycol(PEG)-based resins
              Combination of two kinds
              of epoxy-based resins and
              cation exchange resin
                              Normal  temperature immobilization
                              method, low temperature im-
                              mobilization method

                              Photo polymerization method,
                              anaerobic polymerization method,
                              potassium persulfate method

                              Combined immobilization method
Denitri-
fiers
Epoxy-based resin
Normal temperature immobilization
method, low temperature im-
mobilization method
                                     359

-------
sludge blanket of each BRV was 21,000, 14,600,  8,900,  5,900 and  14,100 mg/j,
respectively starting from the upstream side, which indicates that  sludge
with a very high concentration is retained though  the  influent was  weak.
     The MRB reactor has the potential for achieving the  following  items:

  a.  Sludge with a high concentration can be retained even if wastewater  is
      weak, so that a decrease in treatment time and a decrease  in  the amount
      of sludge generated can be expected.

  b.  Most microorganisms in sludge are anaerobic  ones so that there  is a
      possibility of reducing the amount of energy required for  aeration.
      Also, no energy is required for the circulation  of  water and  sludge.

  c.  Settlability of granule sludge is very good, and SS capturing ability
      by a series of sludge blankets is high, and  thus no settling  basin is
      required.

  d.  Though anaerobic microorganisms participate  in this treatment method,
      the final upflow reactor process can be operated under a complete
      aerobic state, and thus the effluent quality is  almost equivalent to
      that of the activated sludge process.
     In the future, it will  be necessary to  study  the  characteristics of MRB
in more detail  and to establish its design and  its control parameters.

3.3  The Development of Bioreactors for Nitrogen Removal

          This  study aims at developing bioreactors for efficient and stable
     nitrogen removal by applying the entrapping method to nitrifiers and
     denitrifiers.  Thus, the development of more  efficient and  practical
     entrapping methods and a survey of the  reactor performance  are being
     performed  in parallel.   With respect to the immobilizing method, various
     comparative studies were made for the materials and  immobilizing methods
     as shown in Table 5.  As a result, PEG  (polyethylene glycol)-based
     resins were found to be promising.  Some of the PEG-based resins had  a
     considerably high partition coefficient of NH.,.  That is, NHi,  ions
     easily permeated the inside of resins,  and this seemed to be suitable
     for the immobilization of nitrifiers.  Nitrifiers were then immobilized
     using the  PEG-based resins, and it was  found  that the residual activity
     immediately after immobilization was about 5% based  on the  rate  of
     respiration and most nitrifiers lost their activity  at the  time  of
     immobilization.  However, pellets, immobilized by proper immobilization
     agent, indicated high nitrification activity  about one month after being
     cultivated in artificial wastewater containing ammonia.  The respiration
     rate at that time was about 1,200 mg-02/)l  gel-hr  (influent, NHU-N 20
     mg/n).  In the case of pellets using an epoxy-based  resin,  no  sufficient
     activity occured because of the restriction imposed  by the  diffusion
     velocity of NO"2 ions or NO"3 ions.  From  this, it was confirmed again
     that the diffusion velocity of substraites creates a major  problem in
     the entrapping method.   The treatment performance of denitrifiers
     immobilized by epoxy-based resins indicated an activity lower  than that
     of nitrifiers.  Therefore, it is now necessary to seek other materials
     that can further increase the degree of denitrification activity.

-------
3.4  The Study on Sludge Components

     Wastewater sludge is now being utilized effectively  as  compost  for
greening and farming, building materials in the  form of smelted slag and  so
forth.  And there is a good possibility of creating  better products  of higher
value by the application of biotechnology.  For  this, it  is  necessary to
study and research the following:

  a.  An accurate and precise measurement for the  qualitative properties  of
      wastewater sludge

  b.  The proper selection of materials to be recovered,  and to review the
      technical feasibility of their recovery

  c.  Review of the market value and the economy of  the products to  be
      created

     Now, mainly the qualitative properties of sludge are being studied.   The
compounds of about 19 items have been analyzed,  mainly with  respect  to
carbohydrate, protein and lipid from primary sludge, excess  sludge,  and
supernatant from anaerobic sludge  digestion.  The  results are summarized
below.

  a.  The carbohydrates in primary sludge contains mostly polysaccharide  with
      a high proportion of cellulose.

  b.  The carbohydrates in excess  sludge has a high  proportion of
      monosaccharide and a low proportion of cellulose.

  c.  The carbohydrates in anaerobic digested supernatant has a high
      proportion of refractory sugar, such as lignin.

  d.  The lipids in primary sludge has a high proportion  of  free fatty acid.

     From the results of the component analysis  of wastewater sludge, primary
sludge was found to contain a very large amount  of cellulose, and so basic
experiments were conducted to produce alcohol from the carbohydrates in
primary sludge.  In the saccharification process,  cellulase, 8-amylase, and
glucoamylase were used, while bread yeast was adopted in  the alcohol
fermentation process.  Ethanol concentration obtained in  the alcohol
fermentation process was very low:  0.1%.  However,  after the distillation of
alcohol fermented liquid, the alcohol obtained had an ethanol concentration
of 15.3%.  This yield of 15.3% alcohol was equivalent to  1 mi of alcohol  per
1 gram of dry sludge.

3.5  Development of Biosensors

     Various kinds of sensors are  being used for monitoring  the water quality
of public water bodies and at wastewater treatment facilities.  These are
physical and electrochemical devices, and their  sensitivity, accuracy and
stability are not always satisfactory at the present time for measuring
particular substances or biochemical characteristics.  The biosensors to  be
developed in this study are based  on the properties  of microorganisms react-

                                     361

-------
                                        Anode
                                        Electrolytic
                                        solution
                                        Teflon film
                                           Cellulose
                                           dialysis film

                                              0-ring

                                           Nylon net (Microorganism pellet)

             Fig. 2  Construction of detecting portion of sensor
ing to particular substances or to overall environmental conditions,  that  is,
using the response of microorganisms to monitor water quality.

     In Biofocus W.T., a BOD sensor, an ammonia sensor and an organic acid
sensor are now being developed.  Only the development of the BOD  sensor will
be presented here.  A BOD sensor has a film attached to the detecting section
of the dissolved oxygen meter, on which aerobic microorganisms  are  im-
mobilized.  In this sensor, aerobic microorganisms consume the  dissolved
oxygen in response to the concentration of organic substances causing BOD,
and thus the BOD concentration is obtained from the concentration of  consumed
oxygen.  The construction of its detecting section is shown in  Fig. 2.  The
microorganisms to be employed in this sensor should have a large  oxygen
consumption in response to the concentration of organic substances, should
respond quickly, and should be able to quickly return to its original  state
after the supply of organic matter stops.

     After evaluating various kinds of microorganisms, the following  seven
kinds were thought to be promising.

  a.  Sacharomyces cereuisiae

  b.  Trichosporan cutaneum

  C.  Candida Tropycalis

  d.  Soil bacteria (groups)

  e.  Wastewater bacteria (groups)

  f.  Activated sludge bacteria (groups)
  g.  Activated sludge bacteria (groups):
      laboratory
Acclimated sludge  in a

-------
     When these microorganisms  were immobilized, the activity of  the
microorganisms had to be  retained for a long period of time.  The microorga-
nisms stated above and  the  various immobilizing agents were combined, and
their residual activity measured.  As a result, the following three combina-
tions were found to be  promising:

  a.  T. cutaneum + Gelatin Glutaric aldehyde-treated film

  b.  T. cutaneum + Acetyl  cellulose-adsorbed film

  c.  Soil bacteria (groups)  +  Entrapped film by polyvinyl alcohol

     The BOD sensor, based  mainly on the microorganisms and immobilization
methods selected above, will  be produced for trial and put in to  practical
use in the future.

3.6  The Development of Self-Sustaining Energy Systems

     In Biofocus W.T.,  research efforts are being made to develop several new
wastewater treatment systems  suited to the previously stated purposes, one  of
which is the self sustaining  energy system.

     The conceptional diagram of this system is shown in Fig. 3.
         Influent
High-efficiency
solids/liquid
separation
            SIudge
           Utilization
                      Liquefying of
                      sludge
                                                        Utilization  of
                                                        electricity
                                                        Utilization of
                                                        waste heat
         Fig. 3  Self-energy sustaining wastewater treatment system
                                     363

-------
     The total amount of electric power being consumed in wastewater  treat-
ment plants in Japan is about three billion kWh per year; This is  about  0.54%
of the total amount of power consumed in Japan (FY 1983).  This value will
increase in the future along with the increase in the sewered population and
the self-sustaining energy system was proposed mainly to solve this problem.
In this system, most of the suspended solids in the influent are removed and
loading to secondary treatment is reduced and soluble components are  mainly
handled there, so that most loading to sludge treatment are the solids in the
influent (primary sludge).  By reducing influent loading and adopting an
energy-saving type of bioreactor in secondary treatment, energy consumption
in secondary treatment can be greatly reduced.

     On the other hand, in sludge digestion, feed solids have a larger amount
of primary sludge which has a higher potential for generating digestion  gas
than that of excess sludge.  Also, an energy-creating type of bioreactor is
employed, by which a greater amount of energy can be recovered.  A key point
to the system's development is the development of a highly efficient
solids/liquid separation urit, as well as bioreactors.


4.  POSTSCRIPT

     Biofocus W.T. is now in its third year of the five-year project, and
many of the research and development activities stated above are now in
progress.  Some of these activities will be fully researched to the point
where their achievements may soon be applied in the field by the end  of  the
project, and will greatly contribute to the progress of wastewater works.
However, some of these may not be able to reach this level by the end of the
project, but will play an important role in fostering new seeds for the
technological renovation of wastewater works in the future.
                                    364

-------
  THE NATION'S WATER QUALITY:     INTO  THE  21st CENTURY
                      by

               Robert J. Blanco
                   Director
         Municipal Facilities Division
                Office of Water
      U.S.  Environmental Protection Agency
             Washington, D.C. 20460
This paper has been reviewed in accordance with
the U.S. Environmental Protection Agency's peer
and administrative review policies and approved
for presentation and publication.
         Prepared  for  Presentation at:
     Eleventh  United States/Japan Conference
          on Sewage Treatment  Technology
                  Tokyo,  Japan

               October 12-14,  1987
                      365

-------
INTRODUCTION

     I am deeply honored to be here with you  today.  Together we  share the
responsibility of protecting the  health and welfare of the citizens of our
countries by preserving and enhancing  our  nations' water resources.  For
the United States, one successful  tool in  our arsenal over the past 15
years has been national  water quality  legislation, and today I would like
to inform you of where we have been with our water quality program, to
acquaint you with the Water Quality Act of 1987  and  how the Environmental
Protection Agency is implementing several  of  its key provisions,  and to
propose to you what I believe this new legislation means as we take our
water quality campaign through the close of the  20th century and  into the
21st.

     I would like to begin by providing background information on key
events leading up to the Water Quality Act of 1987, including a discussion
of the development of water quality programs  in  the  United States.

     I will  then present specific information about the major provisions of
the Water Quality Act.  This legislation,  passed by  the United States
Congress in February of this year, consists of amendments to a 1 aw which
was first passed in 1956.  It modifies, rather than  replaces, the existing
water pollution control  legislation.   I will  also address the general
requirements of the Act; but in many cases the details pertaining to how
EPA will  implement the Act are still pending.

     Finally, I will focus on the provision requiring the development of
State revolving loan fund programs. The establishment of alternative
financing mechanisms at the State level  is an issue  of particular interest
to me.  I believe it will prove to be  extremely  important, not only as a
continuing source of revenue for the construction of municipal wastewater
treatment facilities, but also as a future means to  satisfy national water
quality program needs in general.
                                    366

-------
Background

     The U.S. Congress first passed pollution  control  legislation  in 1948,
and between 1948 and 1970, eight pollution  control  laws were enacted which
were intended to protect the integrity of the  Nation's water resources.
Although these early pollution control  laws were  well  intentioned, there
were several problems which severely limited their  effectiveness.

     One problem was that regulation was based solely  on  in-stream water
quality standards.  Where a discharger was causing  a water  quality problem,
the burden of proof for enforcement rested  solely with the  enforcing agency.
This meant that extensive water quality monitoring  was necessary before any
enforcement action could be initiated.   At  the time, the  Federal Government
did not have adequate resources to effectively regulate pollutant  dis-
charges this way.

     A second problem was that authorized funding for  constructing
municipal  wastewater facilities fell  far short of needs.  Initially, Federal
funding was limited to 30% of the total  project cost - with a maximum
allowable project  cost of $250,000.   This limitation prevented Federal
funds from assisting in major urban areas with large needs  and more  serious
water quality problems.

     A third problem involved Federal  authority extending only to  inter-
state navigable waters.  This meant that the Federal Government had no
regulatory powers  over a large percentage of the  Nation's waters.

     A fourth problem, rapid population  growth and  trends toward urbaniza-
tion and industrialization limited the effectiveness of early water pollu-
tion control  legislation.  During the  1950's and  1960's,  these factors
contributed to significantly greater quantities of  pollutants being
discharged nationwide.

     Public support for pollution control  legislation  increased substan-
tially during the  I9601s, and  contributed directly  to  environmental protec-
tion as a major political issue in the United  States.

     By 1972, it was clear that existing legislation was  inadequate.  Many
waterbodies were severely polluted,  fish kills were common, accelerated
eutrophication was recognized  as a problem,  and numerous  waterbodies were
unusable for recreation.

     Congress reacted to public pressures by enacting  a sweeping re-write
of all  existing water pollution control  legislation.   The Federal   Water
                                    367

-------
Federal Water Pollution Control  Act Amendments of 1972  made  significant
changes in the way water pollution was  regulated  in  the United  States.

     o     It provided for a stronger Federal  role,  including  the
           extension of regulatory authority  to intrastate as  well
           as interstate waters;

     o     It called for a combination  of water quality-based  and
           effluent-based regulation of pollution, including a
           national effluent permits program  to be administered by
           EPA, and

     o     It created a rnulti-bil lion dollar  construction  grants
           program to assist municipalities with  construction  of
           wastewater treatment works.

     The 1972 legislation's major  goal  was to restore all  navigable waters
to "fishable and swimmable" condition by 1983.   This was to be  accomplish-
ed by using a two-tiered approach  to pollution control.  First,  the law
required that all  point source  discharges meet minimum  treatment require-
ments such as, technology-based limits.  This was described  as  "best  practi-
cable technology"  for industrial discharges and secondary  treatment as  the
equivalent for municipal discharges. Second,  where  technology-based
effluent limits were not sufficient to  meet stream water quality standards,
more stringent water quality-based effluent limits were required.

     To ensure that dischargers  would meet their  effluent  requirements, the
law provided for a national permits program,  the National  Pollutant Dis-
charge Elimination System.  This program was  charged with  developing  a
permit for each discharge, including specific limits on the  quantity  and/or
concentration of each regulated  pollutant.  EPA was  directed to  develop the
needed numerical effluent limits.

     To help municipalities meet the new construction requirements, the law
significantly expanded the Federal  construction grants  program  which  had
been operational since 1956.  It included an  authorization of  $18 billion
over 3 years for treatment works construction - or roughly 9 times the
total that had been provided over  the previous 15 years.   Almost any  type
of wastewater treatment construction project  qualified  for 75%  Federal
funding under the  program, including the treatment plant itself, sewer
rehabilitation, storn sewers, interceptor and collector sewers,  control  of
infiltration and inflow, combined  sewer overflows and purchase  of land  for
land treatment systems.

     Further legislation passed in 1977 transferred  partial  authority for
the administration of the construction  grants program to State  governments.
This law also made available funds for  small  community  projects, encouraged
the development of innovative and  alternative technologies,  allowed
waivers to the secondary treatment requirement to be awarded to
qualifying ocean-dumping communities, and authorized an additional
$22.5 billion for  construction grants over 5  years.
                                   3 68

-------
     The most significant feature of the 1977 legislation,  however,  was
that it was a first step toward decreasing Federal  responsibilities  and
increasing State responsibilities for day-to-day management of the overall
water program.

     Increased State responsibilities continued as a result of legislation
passed in 1981.  This law transferred additional  grants program management
responsibility to the States, and required that EPA assume  a role of pro-
gram oversight and monitoring.  The 1981 law also reduced the annual  level
of Federal grant funding, targeted funds to current treatment needs  and re-
stricted Federal  monies to certain types of projects,  such  as,  only  treat-
ment, new interceptors and infiltration and inflow correction.

     The new Water Quality Act of 1987 made important mid course corrections
to existing pollution control legislation and was passed in order to build
upon progress achieved since 1972 which include:

     o    the Construction Grants Program which has assisted in the
          completion of improvement projects at over 4,600  sewage
          treatment pi ants;

     o    expenditures at the Federal, state and local  level  which have
          allowed an increase of population served  by  secondary treat-
          ment by more than 50 million people since 1972;

     o    'State governments successfully assigning  designated use and
          water quality criteria to the waterbodies of the  United
          States;

     o    more than 60,000 point source dischargers were issued
          permits;

     o    substantial  improvements in water quality management
          capability and expertise occurring at the State and local
          1 eve!s of government, and

     o    water quality improvements despite substantial  population
          growth and industrial  development.  Although most water-
          bodies have maintained the same water quality since 1972,
          over 4 times more stream miles have been  improved than
          have been degraded.

     These accomplishments are significant, but major  water pollution
control  problems remain to be solved.  The Water  Quality Act of 1987
will  address such issues as:

     o     developing innovative methods for financing of municipal
           facility construction,

     o     controlling nonpoint source pollution,

     o     providing adequate environmental  protection  for  estuaries,

                                    369

-------
o     controlling municipal  and industrial  stormwater discharges.
o     identification and control  of toxic pollutants, and
o     establishing programs, including regulation,  for sewage
      sludge management.
                              370

-------
Major Provisions of the Water Quality Act of 1987

     Having detailed some history of water pollution control  legislation  in
the United States, I would now like to move on to a discussion of the major
features of the Water Quality Act of 1987, and how this legislation will
guide our water quality programs into the 21st century.  The topics I will
cover will include how the Act addresses nonpoint source pollution, the
National Estuaries Program, stormwater discharges, toxics,  sewage sludge
management, the phase-out of the Construction Grants Program and the phase-
in of State revolving loan funds.

     As I mentioned earlier, I would like to focus on the provision which
authorizes Federal capitalization grants for State revolving  loan fund
programs.  Because I will be going over tnis feature of the Act in greater
detail, I will defer the discussion of it until  after I have  briefly de-
scribed the otner major provisions of the Act.


                     Nonpoint Source Pollution

     Nonpoint source pollution is a major, largely unchecked  source of
pollution in the United States.  In recent years the evidence has been
mounting that control of nonpoint sources will require intensive sustained
effort from all  levels of government.   For example, in 1986,  thirty-three
out of the fifty States reported to EPA that nonpoint source  pollution is a
major water quality problem.  We have  also determined that  for those waters
known to be not supporting their designated uses, such as recreation,
swimming or fishing, nonpoint source pollution is the most  frequent cause
of water quality standards violation.

     Management of this problem is complicated by the fact  that nonpoint
source pollution can assume many forms.  Although by definition all  non-
point source pollution is generated through the processes of  rainfall and
stormwater runoff, each of the different sources, such as agricultural,
siIvicultural, urban, mining and construction, yields nonpoint source
runoff with different chemical  constituents and different control  require-
ments.

     The most widespread source of nonpoint source pollution  is agricultural
activities.  A 1985 assessment found that out of 165,000 river miles,  where
uses are impaired or threatened by nonpoint sources, agricultural  activity
was the primary cause of nonpoint source pollution for 106,000 or 64% of
the impacted river miles (Figure 1).  This agricultural component of the
nonpoint source problem is currently being addressed in most  of the States
by voluntary programs which provide education and training  to farmers.
These programs have not been entirely  successful, however,  especially in

                                   371

-------
    PRIMARY NONPOINT SOURCES  FOR  U.S.
    MILES  IMPAIRED  OR THREATENED
    BY NONPOINT SOURCES

    TOTAL  = 165.000  RIVER  MILES
                     R I VER
AGR r CULTURE  (64X )
                                    RESOURCE  EXTRACTION  ( 9 X )


                                         HYDROMODIF ICAT I ON  (5X)

                                           CONSTRUCTION  (2X)




                                              OTHER ( 1 OX)






                                               URBAN RUNOFF  (5X>




                                             SILVICULTURE (6X)
                         SOURCE::     ,
                         ASSocrATroN -OF  STATE  AND  INTERSTATE
                         HATER POLLUTION CONTROL A DM IN I S TRA TORS
Figure  1.   Primary
:oint  Sources  for  Impacted Rivers
                               372

-------
cases where controlling nonpoint source pollution is not in the economic
self-interest of the farmer.

     Although nonpoint source impacts are found throughout the United
States, EPA has learned that each case is unique, and that site-specific
control plans which reflect local conditions are key to effective abate-
ment.  In other words, the point source control  strategy of applying uni-
form technological controls for each class of dischargers is not appro-
priate for control of nonpoint sources.

     As is also true for point sources, costs for control of nonpoint
sources are incurred both at the State level, where planning and Management
programs must be established, and at the local level, where necessary
control technologies must be implemented.  Unfortunately, expenditures  to
control nonpoint source pollution at each of these levels of government has
been inadequate to date.  As a result, State and local  programs which
specifically address nonpoint sources ana provide appropriate technical and
financial  assistance are often lacking.

     The Uater Quality Act of 1987 tdkes d significant first step toward
ensuring more effective control  of this major water quality problem.  The
Act addresses problems rt-sulting from nonpoint source pollution by requir-
ing the States to establish nonpoint source pollution management programs.
The basis for each proyrdm will  oe an assessment report, to be prepared by
the States, which characterizes  the extent of problems caused by nonpoint
source pollution, identifies the specific nonpoint sources causing the
problems, and identifies the mechanism by which each problem is to be
solved.  After completion of the assessment report, each State is required
to establish a nonpoint source pollution management program that will:

     o     identify measures necessary to control each nonpoint
           source pollution problem;

     o     identify the State program which will implement each
           measure;

     o     certify that existing State laws provided adequate
           authority to implement the program;

     o     identify sources of funding; and

     o     specify a schedule for implementation.

     The Act provides four sources of funds to support the implementation
of nonpoint source management programs.  First,  the Act authorizes $400
million over 4 years for use as grant funds.  Second, under certain condi-
tions, States will also be able  to issue loans fron their revolving loan
funds to public agencies, institutions, corporations or individuals to
imp! er,ient nonpoint source management programs.  Third,  one percent of each
State's construction grant dllocation or $10U,OOU, ivnichever ib greater,
will be provided for nonpoint source management program development.
Fourth, each governor has discretionary authority to use up to 20% of his

                                   .173

-------
municipal wastewater treatment construction grant allocation for nonpoint
source program implementation or other purposes.

     Thus, although these authorizations are small  in proportion to che
magnitude of the problem and certainly do not match  what is  authorized for
the control of point sources, the Act does take significant  strides by
giving the States the flexibility to use limited  Federal  funds to address
their most serious water pollution control problems  first, and by ensuring
more effective management of nonpoint source problems in the United States.


                     National Estuaries Program

     The Act also provides assistance to the National Estuaries Program
which was established to promote trie management of  estuaries of national
significance.  This provision recognizes the existing estuaries program and
authorizes the EPA to expand the program where necessary.

     For each estuary included in the program, EPA  is responsible for
convening a management conference whose function  is  to develop a compre-
hensive estuary management plan.  The conference  consist of  representatives
from state, interstate or regional agencies, Federal agencies, local  govern-
ments, affected industries, educational  institutions, and  the general
public.  Although State governors can nominate any  estuary for the program,
the EPA Administrator is authorized to decide which  estuaries to include.
Funding for the program is autiiorized at a level  of  $1^ million per year
over 5 years.
                       Stormwater Discharges

     Another major feature of the Act establishes  requirements  and  deadlines
for the regulation of stornwdter discharges.  Such regulation is important
because storniwater constitutes a significant source of pollution which  in
many areas of the United States results in serious surface and  yroundwater
quality problems.

     Stormwater discharges may contain sediment,  organics, heavy metals,
inorganics, nutrients, petroleum products, and pesticides.  Heavy metals
and inorganics are of particular concern because  they can accumulate in
fish tissue and sediment and thus cause serious long-term impacts on human
health and aquatic life.

     The regulatory approach Congress nas developed relieves many btormwater
dischargers of the obligation to obtain a permit  until 1992.   This  will
allow available resources to be focused on only the most serious Stormwater
discharge problems.

     The following schedule for developing necessary regulations
and issuing permits is included in the law:
                                   374

-------
     o     Within 2 years, EPA is to develop regulations concerning
           permit requirements for industrial  and municipal  sources
           serving more than 500,QUO people -  the so-called large
           municipal  discharges.   Within 3 years, applications  from
           industrial and large municipal sources must be filed,  and
           within 4 years, permits are to be issued for these sources.

     o     Also within 4 years, EPA is to establish regulations for
           municipal  sources serving between 100,000 to 500,000
           people - the so-called i.iedium municipal sources.   With-
           in five years, applications from the medium municipal
           sources must be filed and within 6  years, permits are
           to be issued.

     Although meeting this schedule may impose substantial  economic impacts
on many cities and towns across the country, the water quality  benefits
will, hopefully, exceed the costs of controlling the stormwater discharges.


                               Toxics

     The identification and control of toxic pollutants in  surface water
discharges is another major remaining water quality problem. Toxic chemicals
can have severe, sometimes irreversible, impacts on human health  and the
aquatic environment.   The control of toxics is complicated  by the fact  that
over 60,000 commercial chemical substances are currently in use in the
United States.

     Although many individual  States now recognize that toxic chemicals
pose a serious public health and water quality problem, monitoring of
toxics in surface waters is still quite limited.  Unfortunately,  in many
areas of the country, we just do not have the  data we need  to assess the
extent of toxics contamination.  Judging the extenc of the  toxics problem
is further complicated by the fact that at present we have  a limited scien-
tific basis on which to develop water quality  criteria and  for  many toxic
chemicals, no criteria currently exist.

     EPA has worked with the States to develop a national surface water
toxics control program.  A driving force which has helped to shape the
program has been that controlling water pollution beyond tiie techrioloyy-
based provisions of the Clean Water Act requires an integrated  strategy
consisting of both biological  and chemical methods to address toxic and
nonconventional pollutants from point sources.  EPA's overall policy in
tin's regard is to ensure a degree of national  consistency while preserving
sufficient flexibility to deal with specific problems.

     The Water Quality Act of 1987 includes requirements for the  identifi-
cation and control  of toxic pollutants and provides ambitious goals for the
existing surface water toxics control program.  The Act's requirements
place emphasis on control  of the 126 priority  pollutants, and place States
on an accelerated schedule to achieve compliance.  For discussion purposes,
it is convenient to separate the Act's requirements into 4  major  steps.

                                   375

-------
     Step One:       The States are to submit lists  of  waterbodies
                     to EPA by  Feb.  4,  1987.   The  first of  these, a
                     so-called  "long list,"  is to  identify  all waters
                     where  application  of  technology-based  effluent
                     limits is  not expected  to be  sufficient to
                     meet water quality standards.   The second
                     list,  a so-called  "short list," is to  identify
                     all  waters where  application  of technology-
                     based  effluent limits is not  expected  to be
                     sufficient to meet water quality standards
                     primarily  because  of  criteria violations
                     resulting  from the discharge  of priority toxic
                     pollutants from point sources.

     Step Two:       For  each waterbody included on  the lists, the
                     States are required to  identify all  point
                     sources believed  to be  impairing water quality
                     by discharging toxics.   For each of these
                     discharges,  the States  are also required to
                     determine  the amount  of each  toxic pollutant
                     bei ng  di scharged.

     Step Three:      For each waterbody included on  the lists, the
                     States are also required to develop an individual
                     toxics control  strategy which will impose the
                     necessary  toxics  effluent limitations  on each
                     point  source which is impairing water  quality
                     by discharging toxics.   When  combined  with
                     existing controls  on  point and  nonpoint sources,
                     the  toxics control  strategies are  intended to
                     ensure that all water quality standards will
                     be met not later  than 3 years after  the strategies
                     are established.

     Step Four:       As States  review and  revise their  expiring
                     water  quality standards, ttiey are  to include
                     criteria  Tor the  priority pollutants for which
                     EPA has published  criteria.   Where EPA has not:
                     published  criteria, the States  are to  add
                     numeric criteria based  on biological monitoring
                     and  assessment techniques.  EPA is to  publish
                     guidance on using  biological  monitoring and
                     assessment methods in setting water quality
                     standarus.

     Several other EPA activities are also being planned in support of
these Water Quality Act requirements.   One such activity will  be to review
and assess the adequacy of  existing State  toxics programs.   The assessments
will  consider all  significant aspects,  including the completeness of
current State water quality standarus for  toxics,  procedures for identify-
ing waterbodies  with toxics problems,  appropriateness of the States' waste-
load allocation  procedures, and the ability  of State personnel to develop

                                   376

-------
and implement controls on toxic pollutants.   In  addition,  EPA will  assist
the States in developing a plan that lists actions  to be taken to  streng-
then their toxic control programs and ensure compliance with  the require-
ments of the Water Quality Act.  This plan will be  based on findings from
the toxics program assessment.

     To assist with the development of toxics control  strategies at
municipal  sewage treatment plants,  EPA is considering  several activities
that would yield new and valuable information on  control of toxic  chemicals.
One project would be to further evaluate the toxics-removal capability of
existing sewage treatment technologies.   Another  would be  to  develop new
techniques to enhance the toxics-removal  capability of existing systems.
The information generated from these efforts could  then be used to develop
a guidance document or manual  to assist municipalities in  developing a
total system strategy for dealing with toxics problems.  The  document would
include information on options to control  the discharge of toxic waste to
sewage treatment plants, control techniques and  a protocol on how  to iso-
late and identify the toxics problem.


                      Sewage Sludge Management

     Managing municipal  sewage sludge is another  very  important issue
addressed by the Water Quality Act.  Nearly 7 million  dry  metric tons of
raw municipal sludge are generated  annually by the  nation's 15,000 sewage
treatment plants.  Management of this sewage sludge continues to be a
difficult problem in the United States,  particularly for a number  of cities
with limited use or disposal methods.

     A major barrier to effective management of  sludge has been the frag-
mented and uncoordinated regulatory structure at  both  the  Federal  and State
levels of government.  Because provisions in numerous  different major
Federal  laws have been passed  dealing with sludge management, current
sludge regulations have not been effectively coordinated.

     A complicating factor is  that  the constituents of sewage sludge are
quite variable and thus there are sludge composition differences both
between treatment plants and within treatment plants over  time.  This means
that some sludges may be completely harmless while  others  may be contami-
nated by high levels of toxic  chemicals.

     The new sewage sludge provisions of the Water  Quality Act requires EPA
to undertake a number of sludge-related  activities, including some which
are already underway.

     First, the Water Quality  Act requires the identification and  regula-
tion of toxic pollutants present in sewage sludge.   This regulation will
establish numerical limits and specify acceptable management  practices, or
other alternative standards where necessary,  for  sewage sludge containing
the identified pollutants of concern.   EPA anticipates proposing its ini-
tial round of technical  regulations by late 1987.
                                   377

-------
     Second  the Act requires EPA  to include  requirements  implementing the
new regulation in permits issued to  publicly-owned  treatment works or other
treatment works treating domestic  sewage.   These  permits are to be issued
thru the National Pollutant Discharge Elimination System program, other
permit programs authorized under  appropriate  provisions of applicable
Federal laws, or thru State permit programs approved by the EPA Administra-
tor.

     Third, the Act requires EPA to  issue  procedures for approval of State
sludge management programs within  a  fixed  time  frame.  These procedures
will include minimum requirements  for approvable  State programs.

     Fourth, compliance with the new sewage sludge  regulation is required
no later than 1 year after publication,  or 2  years  if construction is
required.

     Fifth, the Act authorizes $5  million  to  conduct scientific  studies,
demonstration projects, and public information  projects designed to promote
safe beneficial management or use  of sewage sludge.  Examples of how this
money maybe utilized, if appropriated,  include supporting the establish-
ment of demonstration projects to  improve  acceptance of beneficial use
practices, supporting long-term existing project  evaluations which document
beneficial uses and any environmental or public health problems  associated
with such projects, and working with other Federal  agencies and the States
in distributing information to farmers,  mining  companies,  and others on
beneficial uses of sludge.

     Although the requirements of  the law  with  regard to sludge management
are rel atively clear-cut, there are  several key implementation issues which
still need to be addressed.  For  instance, what will be the impact of the
new  sludge regulations on communities which are currently  making beneficial
use of their sludge?  Also, should permits be written so as to hold the
generator responsible for the ultimate disposal of  the sludge?  EPA will be
working toward developing answers  for these questions so that national
implementation of the Water Quality  Act  can proceed smoothly and effective-
ly-
                                   378

-------
Implementation of the State Revolving Fund- Program

     Earlier, I mentioned that a major feature of the Water Quality Act of
1987 is the State Water Pollution Control Revolving Fund.   I would now like
to spend some time discussing the details of this program and how it will
be implemented in place of the Construction Grants Program.

     The basic concept of the State Revolving Fund allows  the Federal
Government to award initial grant money to the States for use as capital in
instituting a water pollution control  revolving loan fund.   These capitali-
zation grants will be awarded over a period of several years.  Each State
will use its revolving fund primarily to make loans for local construction
projects.  The repayments of principal and interest from these loans will
be used to replenish the fund.  During the implementation  of the State
Revolving Fund, the Federal Construction Grants Program will be phased-out.

     There are three fundamental  differences between the Construction
Grants Program and the State Revolving Fund Program that I  would like  to
point out.  First, under the State Revolving Fund Program,  financial
assistance for construction is in the form of up to 100 percent loans
rather than partial  grants; second, the fund is renewable;  and third,  the
fund is administered by each State rather than by the Federal Government.

     State administration of the fund is a very significant feature.   For
several years now, there has been a general  trend in water  pollution abate-
ment away from centrally organized government and toward greater State
government control.   This movement began in 1977 with the delegation of
certain program management functions to the States under the Clean Water
Act even though ultimate control over funding still rested  dt the Federal
level.

     The phase-out of the Construction Grants Program and  the establishment
of the State Revolving Fund Program under the Water Quality Act marks  the
advent of a new phase of the Federal-State relationship in  wastewater
treatment works construction.

     In the future,  the States will have the lead role in  distributing
funds for construction projects.   The Environmental Protection Agency's
role will be to oversee the implementation of the new program to assure
that environmental  objectives  and the goals  of the Act are  achieved.
                              Funding

     Through the new Water Quality Act,  the United States Congress has
authorized the use of 18 billion  dollars nationwide for  assistance in

                                   379

-------
construction of wastewater treatment plants from 1986 through  1994.
Federal construction grants of up to 9.6 billion dollars can be  awarded
until the end of 1990, at which time the Construction Grants Program will
cease to exist.  A portion of these funds  maybe converted by  the  States
for use in their new revolving loan programs.

     Beginning in 1989, the Federal  Government  will  award capitalization
grants to the States for instituting their revolving funds.  Up  to 8,4
billion dollars will  be awarded to the States until  the end of 1994.  After
that time, the States will have to rely on repayments and  interest from the
loan program and non-Federal  sources of money for continuation of  their
municipal treatment works construction programs.

     From 1987 through 1990 there will  be  a transition from the  Construc-
tion Grants Program to the State Revolving Fund Program.   During this time,
the States will have some flexibility in determining how much  of their
annual  allotment of Federal money they will use to capitalize  their revolv-
ing funds.  In 1987 and 1988, all  Federal  monies are authorized  for the
Construction Grants Program,  and a State  is not required to apply  any of
its allotment to its revolving fund.   In each of these years,  a  State may
choose to transfer a portion of its construction grants allotment  to its
revolving fund.

     In 1989 and 1990, a state must use at least half of its annual allot-
ment for capitalization of its revolving fund.   The  remaining  half is
authorized for use as construction grants, but  a State has the option of
transferring up to 100 percent of its annual allotment of funds  to its
revolving fund.

     During the implementation of the State Revolving Fund Program, the
Federal Government will make  capitalization grants to the States in quarter-
ly installments according to a payment schedule agreed upon by the Environ-
mental  Protection Agency and  the individual  States.   For each  Federal
capitalization grant awarded, a State must agree to  contribute matching
funds in an amount not less than 20 percent of  the Federal contribution.

     After the initial capitalization of  the fund by the Federal Government
and the States, money for the revolving fund will  come from non-Federal
sources, including repayments of principal  and  interest on loans,  proceeds
from investment of the capitalization grants, and State contributions in
excess of the minimum 20 percent match.
                            Use  of Funds

     When a State applies for a  Federal  capitalization  grant  to  establish  a
revolving loan fund, it must agree to use  the  funds  in  accordance with the
Water Quality Act.  The State must agree to use  the  capitalization  grant
plus State match money expeditiously.   The State  must also  agree to enter
into binding commitments to provide financial  assistance  from the revolving
fund in an amount equal  to each  quarterly  grant  payment,  plus State match,
                                    380

-------
within one year after receipt of the payment.
     The primary purpose of the State Revolving Fund Program is to provide
States with a source of capital for making loans to municipalities for
construction of wastewater treatment works projects.  A State can make
loans to municipalities at interest rates ranging from zero up to the
prevailing market rate, and determination of interest rates charged is
entirely up to the State.  Repayment of  the principal and interest on loans
is required at least annually beginning not later than one year after the
date of completion of construction.  Loans must be fully repaid within 20
years after completion of construction.

     In addition to making loans for new construction, a State can use its
revolving fund for refinancing local  debt incurred for the purpose of
constructing publicly owned treatment works.  This feature is designed to
encourage municipalities to seek financing from a local  lender prior to the
availability of a loan from the State Revolving Fund.  The municipality can
thus proceed with needed construction and still have the opportunity to
receive financing from the revolving fund at A later date at or below the
market interest rate.

     Monies from a State's revolving fund can also be used for eligible
programs and projects other than treatment works projects, as I will  discuss
shortly, but certain restrictions apply to these other uses.

     While the State Revolving Fund is intended to be used primarily for
making loans, not all of the monies in the fund are strictly  limited to
that use.  For instance, a State may choose to increase the power of its
revolving fund by using the resources from the fund for investment purposes
and depositing the proceeds back into the fund.  A State may  also use a
specified percentage of all capitalization grants for covering adininistra-
ti ve costs.  In addition, the Water Quality Act continues a requirement of
the Construction Grants Program that each State set aside a specified
portion  of its annual allotment of Federal  funds for water quality manage-
ment planning.  Under the new Act,  this set aside includes estuaries anu
nonpoint source management.


                         Eligible Projects

     As  I mentioned a moment ago,  there are some projects and programs
other than treatment works projects which are eligible to receive funds
from the State Revolving Fund.

     A State may use its revolving fund for providing financial  assistance
to any municipality,  intermunicipal,  interstate or State agency  for  con-
struction of publicly owned treatment works.   This means that State revolv-
ing fund monies can be used to  make loans for construction of facilities
for treatment of municipal  sewage  and industrial  wastes.   Also eligible for
loans from State  revolving  funds are  projects that are designed  to correct
water quality problems created  by  overflow of combined stormwater and
                                   3R1

-------
sanitary sewer systems if these combined systems are considered to be
causing priority water quality problems.

     The types of construction projects I have just mentioned are currently
eligible for grant assistance, so in  that respect the Revolving Fund  Pro-
gram is no different from the Construction Grants Program.   But,  in addition
to funding these types of treatment works projects, a State  may use its
revolving fund to make loans to projects that treat stormwater runoff.
Assistance for stormwater projects is not allowed under  the  Construction
Grants Program.

     Earlier, when I spoke about some of the major features  of the Water
Quality Act, I discussed sections of  the Act that require  States  to develop
and implement nonpoint source management programs^ including yroundwater
protection, and estuaries conservation and management plans.   The Act
allows States to use revolving fund monies, within certain restrictions,  to
provide assistance for these programs in  addition to the funds that must be
reserved for water quality management planning.

     Funds for implementation of a nonpoint source program can be provided
to State agencies for research, planning, enforcement, demonstration  pro-
jects and other aspects of a comprehensive management program.  A State can
provide assistance to other State agencies or public or  private organiza-
tions for technical work in developing an estuaries conservation  and  manage-
ment plan and to State agencies for implementing an estuaries program.


                      Restrictions on Funding

     The Water Quality Act places restrictions on how and  when certain
types of funds from the State Revolving Fund can be used.  The Act requires
that all funds in the State Revolving Fund as a result of  capitalization
grants will first be used to assure maintenance of progress  towards com-
pliance with enforceable deadlines, goals and requirements of the Clean
Water Act.

     The municipal compliance deadline of July 1, 1988 requires that all
municipal dischargers to United States waters be able to demonstrate  that
they are making progress toward compliance with the enforceable require-
ments of the Clean Water Act.  According to the legislative  history of the
Clean Water Act, progress toward compliance with enforceable deadlines,
goals and requirements of the Act may be assured through a funding commit-
ment or  through establishment of an enforceable compliance schedule.
Enforceable requirements will have been fulfilled when all non-compliant
facilities are on enforceable schedules, or have had enforcement actions
filed against them, or have received  funding commitments.

     The enforceable requirements restriction on the use of  funds from  the
State Revolving Fund effectively means that only after all  treatment works
in a State are in compliance or on an enforceable schedule can the State
use its revolving fund monies resulting from capitalization  grants for arty
other treatment works projects or for other eligible programs or projects.

-------
     Because the enforceable requirements restriction is such an important
factor in the use of the State Revolving Fund,  a key issue  has been  whether
to retain the current Construction Grants regulatory definition of enforce-
able requirements, or to narrow or broaden the  scope of the interpretation
in accordance with the new Act.   The broadest interpretation would allow
States to include all potential  sources of water quality degradation.   The
advantage of retaining the current, somewhat flexible,  regulatory defini-
tion is that the Environmental Protection Agency and States have had
experience with it, and it reinforces trie Congressional intent of the  Clean
Water (\ct.

     Another issue deals with determining the portion of funds in the  State
Revolving Fund to which the enforceable requirements restriction applies.
At a minimum, the portion of funds "as a result of capitalization grants"
includes the Federal  capitalization grant and 20 percent State match,  and
all principal and interest repayments on the capitalization grants plus
State match.  Some or all  of the proceeds from investment of these funds
may also be subject to this restriction.  Funds as a result of capitaliza-
tion grants do not include State money in excess of the 20  percent match
or any repayments of principal and interest on  that money.


                   The Federal-State Relationship

     As I discussed earlier, implementation of  the State Revolving Fund
Program and the phase-out of the Construction Grants Program are moving the
United States into a new phase of the Federal/State relationship in  water
pollution control.
                                   383

-------
State Responsibilities

     The Water Quality Act declares that water pollution control revolving
loan funds shall  be administered by an  instrument of the State subject
to the requirements of the Act.  This means  that each State has a general
responsibility for administering its revolving fund, and must take on
certain specific responsibilities  in carrying out its administrative
duties.

     As I have already explained,  the State  is responsible for jointly
establishing a payment schedule with the Federal Government, contributing
20 percent matching funds, committing funds  expeditiously, reserving funds
for water quality management  planning,  and ensuring that enforceable re-
quirements are fulfilled before assistance is awarded for other purposes.
All  of these responsibilities are  included as conditions in the State's
grant agreement with the Federal Government.  A State, as a Federal grant
recipient, must also agree to follow established accounting and auditing
procedures and must require loan recipients  to follow certain similar
procedures.

     The Water Quality Act also requires each State to conduct an environ-
mental review on any project  constructed with funds directly made available
by capitalization grants.   The Act gives the Environmental Protection
Agency the authority to specify additional grant conditions, and the Agency
intends to require each State to assure that all treatment works con-
structed with funds from a State's revolving fund will be subject to
environmental review.

     Among the most important State responsibilities  is a requirement that
each State submit a plan detailing how  it intends to use its revolving
fund, and that it submit an annual  report describing  how the fund actually
operated.  These documents, and other records, will form the basis for an
annual review of the State revolving fund program by  the Environmental
Protection Agency.

     An intended use plan must be  submitted  by a State as a part of its
application for a capitalization grant.  For each annual  capitalization
grant, the plan must include  a list of  the projects that are eligible for
assistance from the State's revolving fund.  These projects must also
appear somewhere on the State's Construction Grants priority list, which
ranks projects in priority order according to their expected water quality
and public health benefits.  The intended use plan must also include a list
of any nonpoint source and estuary projects  eligible  for assistance from
the revolving fund, but these projects  do not appear  on the priority list.

     The plan must also describe the long and short term goals of the

                                    384

-------
State's revolving fund program, and provide information on activities to be
supported by the program, such as a description of the project categories
and the terms of financial assistance.   The State must describe how its
revolving fund program will  fulfill the requirements of the Act related to
timing arid use of funds and must provide information on the criteria it
will use for distribution of funds.  Before submitting the final  intended
use plan to the Environmental Protection Agency, the State must provide
opportunity for public comment and review.

     Each State must submit an annual  report at the end of the fiscal year
.vhich updates the intended use plan and details the dates, amounts,
recipients and conditions of loans and other types of financial assistance
from the State's revolving fund.  This requirement only applies as long as
tiie State is still receiving Federal capitalization grants or is using the
portion of funds resulting from capitalization grants.  Limited information
may be required thereafter.
                                   385

-------
The Federal Role

     As I have stated, the water pollution control  revolving fund concept
is intended to be a State administered program,  but the Federal  Government
will maintain an oversight role during its implementation.   During the
period when Federal  capitalization grants  are  being awarded  and  used,  the
Agency will have an active role in the administration of each State's
revolving fund at the program level.   The  Agency will  not have a role  in
project level management, but may review selected projects for the purpose
of evaluating program performance.  The Agency will  also be  responsible
for collecting information to be used in evaluating program  results.   When
all  capitalization grants or projects funded  by  capitalization grants  have
been closed out, the Federal role will be  reduced to the point where  the
Environiiiental Protection Agency will  only  be  responsible for limited  infor-
mation collection activities.

     During the period of active Federal involvement in the  State Revolving
Fund Program, the Environmental Protection Agency is responsible for  pro-
gran level review of each State's compliance  with its capitalization  grant
agreement and the overall requirements of  the  program.   The  Agency will
review annually each State's intended use  plan and annual report according
to terms specified in the capitalization grant agreement.

     In addition to its administrative responsibilities, the Agency has
limited power to take remedial  actions against the States.   The  Agency
cannot levy penalties against States, but  it  can withhold or recover  funds
in certain situations.  If the Agency finds that a State has failed to
satisfy the terms of its capitalization grant agreement or other require-
ments of the State Revolving Fund Program, the Agency will notify the State
and suggest actions to be taken to correct the non-conipliance problem. The
Agency can withhold payment to the State's revolving fund if corrective
action is not initiated witiiin 6U days.  Also, if the Agency finds that
capitalization grant funds, or funds as a  result of the capitalization
grant, were subjected to waste, fraud or abuse,  it may recover grant  funds
or program management funds from the State.

     The Agency's information collection activities will occur primarily  at
the program level through the State intended  use plan and annual  report.
The Agency will also be responsible for collecting a limited amount of
project-level information from the States, which will  be used to assess
proyrau progress.

     Direct project-level involvement by the  Agency will be  limited to the
review of selected projects at the time of review of the annual  report to
assure program compliance, and review of projects at any time as part of  an


                                    386

-------
investigation into allegations of waste, fraud, or abuse of a State program
grant.

     Once the State Revolving Fund Program was establisnea by trie Water
Quality Act, the first responsibility of the Environmental  Protection
Agency was to develop guidelines for implementation of the program.  The
Agency has encountered several issues during the process of developing
these guidelines.

     One question has concerned the manner in which tne Agency would issue
the program implementation guidelines.   The State Revolving Fund Program
could be implemented through regulations, through guidance, or through some
combination of the two.  The Agency has taken the position that the program
should be implemented primarily through guidance, witn a limited set of
regulations to deal with complex and ill-defined issues.   Although regula-
tions provide a firmer interpretation of the complexities of the legisla-
tion than guidance, they also require more time to develop.  Because States
have the option of instituting a revolving fund in the 1987 fiscal year,  it
is important that guidelines be established quickly.   Also, because the
revolving fund is to be a State run program, the use of guidance allows the
States greater flexibility in irnpl ernentinn the program than regulations do.

     Another issue concerns how the Agency plans to oversee maintenance
of progress of projects toward compliance with enforceable deadlines, goals,
and requirements of the Clean Water Act.  The Agency Has made a preliminary
recommendation that States submit a list of all permitted facilities and
their compliance status.  The list would be submitted prior to the first
year that projects which do not have enforceable requirements are to be
funded.  If any projects on the list are in non-compliance, they must be
funded during the term of the capitalization grant.

     A third issue has addressed the extent to which the Agency should be
involved in ensuring compliance with project environmental  review require-
ments of the National  Environmental Policy Act.  The Agency's preferred
approach is to allow States to adopt regulations and  procedures adequate to
fulfill environmental  review requirements and to apply them to all projects
funded from the revolving fund.   The State regulations and procedures would
be subject to Agency approval, and compliance with then would be reviewed
annually.  This approach would minimize Federal  involvement at the project
level  with a State's revolving fund program.
                              Summary

     I incroduced this discussion of tne State Revolving Fund  by  emphasiz-
ing the increased authority of the State role  and  the  less  active role of
tne Environmental Protection Agency in operating the municipal wastewater
facilities construction program.   It is clearly the  intent  of  the Water
Quality Act that States administer the State Revolving Fund Program,  and it
is being carefully implemented with that in  mind.  Although the roles of
Federal and State governments are shifting,  this does  not mean t'nat  the
States and the Federal  Government will  act as  discrete and  non-communica-

                                   387

-------
tive entities in solving Municipal water pollution control  proDlems.   The
Federal and State partnership in municipal  treatment works  construction
must continue if we are to achieve the national  yoals of the Clean Water
Act.  That partnership will  remain unyielding under the new Water Quality
Act through the next decdde ana into tne next century to come.
            Public Involvement in Environmental  Programs

     I have stressed the point that the relationship between tne Federal
and State governments in water pollution control  must be a strong one.   But
the relationship extends beyond that - to all  levels of the American public
from local governments to public  interest groups  to private citizens.
Through the democratic process, the American public has the power and re-
sponsibility to guide the Nation's environmental  policy, of which it is
both benefactor and beneficiary.   Citizens influence environmental legisla-
tion by voicing their opinions to their representatives in State legisla-
tures as well as in Congress.  They influence  implementation of environ-
mental programs by openly debating the issues  in  public forur.is as indivi-
duals or groups representing diverse interests.

     The citizens of the United States are responsible for the environ-
mental legislation and programs that have Helped  the Nation establish its
high environmental standards.  That public involvement, confidence,  and
trust must continue so that the United States  can move forward in reaching
for these environmental  values.  To ensure the integrity of our environ-
mental ethic, citizens must be educated in environmental issues and  pro-
grams, and must continue to have  the opportunity  to express their opinions
in the public arena.
                                   388

-------
Closing Remarks

     Over  the past Ib years, we in the United States have worked very hard
to improve the quality of our rivers, lakes, bays, and estuaries.  Our
lawmakers  have enacted tough and aggressive legislation with ambitious
goals to spearhead our water cleanup efforts.  The Environmental Protection
Agency and the States have worked diligently to irnolement these laws.  We
have established water quality criteria and standards for our r/aterbodies
based on the objectives of the laws.  We have established maximum allowable
levels of  pollutant discharges to meet the standards we set and have issued
permits to industries and municipalities that discharge pollutants Co our
waters.  We have required industries arid municipalities to neet their
effluent limitations and have taken enforcement actions and assessed penal-
ties against them ,vhen necessary.   To assist nunici pal i ties in meeting
their wastewater treatment needs,  we have provided Federal construction
grants.

     Municipal wastewater treatment has been a focal point of our clean-up
efforts.  The Construction Grants Program has been a massive effort,  provid-
ing about  51) billion dollars in Federal assistance to ouiK1 thousands of
municipal  treatment works projects.   We have coordinated t a grants program
with a comprehensive permit and enforcement program requving all municipal
dischargers to achieve compliance with their permitted  discharge limits,
and requiring secondary levels of treatment or better.   ,he majority of the
larger and more significant dischargers are now in compliance.

     He have achieved much success through our efforts.  We read and hear
about numerous success stories of  near-dead waterbodies that have been
resurrected in the past fifteen years.   Our waters have Decome more aesthe-
tically pleasing.  The number of waterbodies available  for recreational
opportunities, such as fishing and swimming, has been increasing.   Improved
water quality has also increased the availability of waters  for other
beneficial  uses,  sucn as drinking  water supplies ana commercial uses, at
greater convenience and  less cost.

     We recognize and appreciate the great strides we have made in improv-
ing water  quality in  the United States, but there is little  time to revel
in our accomplishments.   Water quality problems continue in  our Nation,  and
we need to move  on  to the next phase of our clean-up efforts.   We  still
need to address a severe nunpoint  source pollution problem,  and altnough we
have achieved respectable control  of conventional  pollutants,  we have a  lot
of work to do in  the  toxics area.

     The U.S. Congress enacted the new Hater Quality Act to  usher in  the
next era in water pollution control.   The  new law has many salient  features.
It addresses the  nonpoint source and toxics problems, as well  as otner

                                  3R9

-------
issues which in the past may not have received  the attention  they  deserve,
such as estuaries conservation,  sewage sludge management  and  treatment  of
stormwater discharges.   Perhaps  the most prominent aspect of  the Water
Quality Act is the revolving loan fund program  which  will  continue the
Nation's efforts in municipal  wastewater treatment works  construction.
This time around, the program will  be administered by the States,  with
limited Federal funding support.

     The current Water Quality Act has traveled a rocky road  in Congress to
reach its current position.   The merits of this Act have  been hotly debated
by our Nation's lawmakers, and I think the Nation has benefitted from the
adversity this law has faced.  Although it was  a long time in corning, the
Water Quality Act is a strong law and it will  likely  serve the Nation's
water quality needs well.

     Many new and complex issues emerge through the Water Quality  Act,  and
the Environmental Protection Agency has a full  agenda ahead of it  if the
Act's many objectives are to be  realized.  We  at the Agency see these
objectives not as problems to solve, but as challenges to meet, and we  are
freshly motivated to rise to the occasion.

     To meet them, we must contemplate and accept our new role, and work to
support the States in their new  one.  This is  especially  true of the revol-
ving loan fund program.  We are  depending on our States to manage  and
implement their revolving fund programs with efficiency and integrity to
achieve the greatest possible water quality benefits, and we  have  every
reason to believe they will.

     There is enormous environmental benefit to be gained from this pro-
gram, and the States have responded very favorably to it.  In this new era
of  increasing Federal and State cooperation, the States will  be able to
plan their water quality  improvement projects  based on their  knowledge of
the  financial system within which they must live.  States will have maximum
flexibility to design their water pollution control programs  to meet their
individual needs, while  the F.nvironrnental Protection Agency's role will oe
one  of oversight, ensuring that Congressional  intent with the Water Quality
Act  is being  carried out  properly and effectively.

     As we enter this new phase of the water quality  improvement effort in
the  U.S., we  are  looking  forward wi to renewed energy  and commitment to  the
tremendous challenges before us.  We know that further successes in protec-
ting and  enhancing our precious water resources are within sight.

-------
      SLUDGE MANAGEMENT AND ENERGY PRODUCTION
   AT LOS ANGELES COUNTY SANITATION DISTRICTS
                       by
                 James F. Stahl
               Robert W. Horvath
    Los Angeles County Sanitation Districts
      Whittier, California  90607, U.S.A.
This paper has been reviewed in accordance with
the U.S. Environmental Protection Agency's peer
and administrative review policies and approved
for presentation and publication.
        Prepared for Presentation at:

   Eleventh United States/Japan Conference
         on Sewage Treatment Technology
                  Tokyo, Japan

              October 12-14, 1987
                      391

-------
                    SLUDGE MANAGEMENT AND ENERGY PRODUCTION
                 AT LOS ANGELES COUNTY SANITATION DISTRICTS

                                     by

                               James F. Stahl
                             Robert W. Horvath
                  Los Angeles County Sanitation Districts
                    Whittier, California  90607, U.S.A.
1.  INTRODUCTION
    The County Sanitation Districts of Los Angeles County operate a
regional sewerage system.  A network of wastewater collection, treatment,
reclamation and disposal facilities serve all or portions of 76 cities with
a combined population of approximately 4 million people.  The service area
generally includes those areas of the county outside the City of Los
Angeles, which maintains a separate system of about equal size.  This paper
describes the Sanitation Districts' sewage sludge management operations,
with particular emphasis on the energy production aspects.  Districts'
facilities described below are located as shown on Figure 1.

    The Districts' sewerage system collects and treats approximately
22 m3/s (500 mgd) of combined residential, industrial and commercial
wastewaters.  The largest treatment plant is the Joint Water Pollution
Control Plant (JWPCP), located in the City of Carson, where approximately
15.8 m-Vs (360 mgd) of sewage receives advanced primary and partial
secondary treatment prior to disposal via deep ocean outfalls.  There are
also five inland water reclamation plants with a combined capacity of
approximately 6.6 m-Vs (150 mgd) which provide tertiary treatment and
produce effluent suitable for unrestricted recreational contact and a
variety of other uses including agricultural and landscape irrigation,
industrial reuse, and groundwater replenishment.  Each of these five inland
plants  intercept only a part of the flow at each location, with the
remainder flowing to the JWPCP.  Solids from these plants are also returned
to the  sewer and carried by sewage to the JWPCP, where they are separated
and processed in centralized sludge processing facilities serving the six
plant system.

    In  outlying areas of the County, the Districts operate five smaller
treatment plants ranging in size from 0.01 m3/s (0.2 mgd) to 0.33 m3/s
(7.5 mgd).  Two of these plants (Saugus and Valencia) are also
interconnected for solids handling, while sludge from the smallest is
truck-hauled to the main sewerage system described previously.

                                    39?

-------
    The Districts also operate disposal facilities for municipal solid
waste.  Four active landfills receive 20,000 metric tons (22,000 U.S. tons)
per day of solid waste.  The largest, at Puente Hills, is the disposal site
for a significant portion of dewatered sludge from the JWPCP.


2.  OVERVIEW OF SLUDGE MANAGEMENT FACILITIES

    At the JWPCP, all wastewater first undergoes primary settling, aided by
addition of anionic polymers, which results in over 80% removal of suspended
solids.  About 60% of the primary effluent receives further treatment by
pure oxygen activated sludge.  See Figure 2 for a schematic diagram of the
JWPCP and Figure 3 for an aerial view of the plant.  The waste activated
sludge is thickened by dissolved air flotation.  All sludge is anaerobically
digested and dewatered by centrifuges.  A portion of the dewatered sludge is
composted and sold to a private company which produces bagged soil amendment
products.  The remainder is hauled to Puente Hills Landfill where it is
co-disposed with municipal refuse.  In the future, most of the sludge which
is now landfilled will be processed by Carver-Greenfield dehydration and
incineration, with ash disposal to landfill.  Details of the sludge
processing, energy recovery, and air pollution control facilities are
described in the remainder of this paper.

    The Districts' four treatment plants in the desert area of the county
have their own sludge management facilities.  The 0.22 m^/s (5 mgd) Saugus
Water Reclamation Plant (W.R.P.) and the 0.33 m3/s (7.5 mgd) Valencia W.R.P.
were recently interconnected to form a new small regional system.  Sludge
from the Saugus W.R.P. is transported by force main to the Valencia W.R.P.
where the combined sludges are anaerobically digested.  The digested sludge
is land-spread for agricultural use at the Peter Pitchess Honor Rancho, a
detention facility operated by the County Sheriff's Department.  In the
coming year, construction of a filter press dewatering facility will be
completed so that sludge may also be landfilled when needed.  The Lancaster
and Palmdale Water Reclamation Plants are two similar facilities in the high
desert which employ primary settling and secondary treatment by oxidation
ponds.  Sludge from the primary tanks is anaerobically digested, air dried
in shallow drying beds, and stockpiled for eventual give-away as a soil
amendment.
3.  ANAEROBIC DIGESTION AND GAS UTILIZATION AT JWPCP

3.1  Digestion System

    All primary and thickened waste activated sludge produced at the JWPCP
is anaerobically digested.  The purposes of the digestion system include
reduction of the amount of solids to be disposed, stabilization, pathogen
reduction, and the production of gas for energy recovery.  Electrical
production from digester gas normally meets the entire power needs at the
JWPCP via the Total Energy Facilities (described below).  Digester gas is
also used to fuel  reciprocating engines for two stations pumping primary
                                    393

-------
effluent to the ocean and to the secondary treatment facilities.  Thus,
reliability of gas production is critical to operations at the JWPCP.

    There are two relatively independent digestion systems at the plant.
Digestion System No. 1 consists of 24 rectangular digesters placed into
service between 1950-69, each with a capacity of 2800 m3 (100,000 ft3)  plus
one recently constructed circular digester with a capacity of 14,000 m3
(500,000 ft^).  Digestion System No. 2 consists of 12 circuit digesters
placed into service between 1971-83, each with a capacity of 14,000 m3
(500,000 ft3).  Maximum capacity is thus 250,000 m3  (8,900,000 ft3).  In
practice, there are generally one or more digesters out of service for
cleaning, and only 90-95% of the operating volume is considered active
because of the buildup of inert solids between cleanings.  The active volume
provides a detention time of 14-18 days.

    The digesters are continually mixed by gas recirculation through
multiple internal draft tubes.  They are heated by direct steam injection
into the sludge as it rises through a draft tube, and operated in the
mesophilic temperature range at about 35° C (95° F).  The digesters are
automatically fed on an incremental basis throughout each day; for example,
the circular digesters sequentially receive an equal volume feeding of
sludge about ten times per day.  All digesters have a fixed roof, with
gravity overflows to maintain a constant level, and a gas space of about
1 m (3 ft).

    Solids loading to the digestion system is approximately 550-metric tons
(600 U.S. tons) per day.  Of this total, about 74% is volatile, and the
digesters destroy 50% of the volatile solids  (or 37% of the total solids).
Digester gas production is about 9,000 Nm3/h  (8 million scfd), with a
higher heating value of 24 MJ/m3 (640 BTU/scf).


3.2  Total Energy Facility

    Prior to construction of the Total Energy Facility  (TEF)  in 1985,
digester gas was used to operate reciprocating engine generator sets,
reciprocating engine pump drives, and fire tube boilers for digester
heating at the JWPCP.  About 2 MW of power werfc generated onsite with  the
balance purchased from Southern California Edison Company to  supply JWPCP's
needs.  Approximately half of the JWPCP  gas production  was beneficially
used onsite, with the remainder sold to  an adjacent oil refinery at a
nominal charge.

    Upon startup of partial  secondary treatment in 1983, electrical demand
increased from 5 MW to 11 MW.  The TEF was designed to  serve  this power
need and the heating needs of the JWPCP  using a centralized,  highly
efficient cogeneration plant.  TEF  is a  combined cycle  power  plant
employing both gas  and steam turbines with digester gas as the fuel.

    The facility uses up to  90 percent of the entire digester gas
production and produces 15 MW of electricity  and 16,000 kg/h  (35,000  Ib/h)
of 240 kPa (35 psia) extraction steam, while  producing  less than 20 percent

                                    194

-------
of the previous emission contaminants, principally oxides of nitrogen.
Digester gas meets the needs for all plant power, digester heating, and
primary effluent pumping, and a surplus of power is now generated for sale
to Southern California Edison Company.

    Figure 4 is a process flow diagram for the TEF.  Gas is drawn from the
digesters which are operated at 5 kPa (0.7 psi) above atmospheric pressure.
The gas is treated in venturi scrubbers for particulate removal.  Although
there is currently no chemical treatment of the digester gas, hydrogen
sulfide concentration in the digester gas is controlled by ferrous chloride
addition to the digesters in order to meet sulfur emission standards.  This
method is capable of reducing ^S concentration in the gas from several
thousand ppm to an average of about 150 ppm.  The Districts' research staff
is also investigating ways to directly treat the gas for additional HgS
removal if sulfur emissions must be further reduced.  Also under
investigation is the need and means to remove heavier hydrocarbons which
can cause fouling of compressor valves and turbine fuel nozzles.

    The treated gas is compressed to 2240 kPa (325 psia) by three-stage
variable capacity reciprocating compressors, and is super-heated for
delivery to the gas turbines.  The gas turbines are three 7.5 MW Solar MARS
combustion turbines, two of which normally operate with the third as
standby.  Each can combust up to 3500 Nm^/h (2200 scfm) of digester gas
with a higher heating value of 24 MJ/m3 (640 BTU/cf).  Natural gas can also
be used as a supplemental fuel, but normally is not needed to operate the
turbines to their thermal capacity due to an adequate quantity of digester
gas.  The turbines retard NOX formation by maintaining very short residence
times at the temperatures that NOX is formed.

    The gas turbines exhaust at 400°C (760°F) to dual pressure stainless
steel steam generators, which act as boilers.  High and low pressure steam
are generated at 3000 kPa (430 psia) and 280 kPa (40 psia), respectively.
The steam expands through the steam turbine to generate up to 4 MW of power
(Figure 5).  The steam turbine is a condensing type with heat rejected to
cooling water, which can be used to heat digesters via spiral heat
exchangers.  Use of this low level heat can increase the cycle fuel use
efficiency to over 60 percent, compared to 30-42% for conventional power
plants.  The steam turbine also includes an extraction port which can
supply steam for digester heating and building heating and cooling.
Construction of the Total Energy Facility was completed in 1986 at a cost
of $45 million.
3.3  Pumping Facilities

    Ten percent of JWPCP's digester gas is used at two major pump stations
at the JWPCP.  The Primary Effluent Pump Station consists of five pumps
each with a nominal capacity of 5.4 m^/s (125 mgd) at 10 m (33 ft) of head,
providing capacity to pump the entire plant flow to the ocean outfalls
about 10 km (6 mi) distant.  Since the inception of partial secondary
treatment, only part of this capacity is normally in use for pumping
primary effluent to the ocean.  The Secondary Influent Pump Station pumps

                                     395

-------
the remaining primary effluent, about 60% of the plant flow, to the
secondary treatment facilities.  It consists of three pumps with a nominal
capacity of 5.94 rrvVs (135 mgd) at 9.5 m (31 ft) of head.

    All eight pumps are vertical, mixed-flow pumps driven through right
angle gears by Ingersol-Rand 10 cylinder, naturally aspirated, four cycle
engines rated nominally at 820 kW.  The diurnal flow results in variable
engine speeds and loadings ranging from 200 rpm and 185 kW to a maximum of
360 rpm and 750 kW, with an average power output of 2.0 MW for the total of
five engines in normal operation.  The engines are fueled by untreated
digester gas.  Propane and natural gas are available as a standby fuel, but
have not been used for the past 20 years.

    In recent years, the Air Quality Management District which regulates
the Los Angeles air basin has adopted new rules pertaining to stationary
engines which limit oxides of nitrogen (NOX) and carbon monoxide (CO)
emissions.  In order to achieve compliance, the Districts tested two
different emission control systems.  The first was selective catalytic
reduction (SCR) with ammonia addition applied to the engine exhaust, using
a base metal oxide in the exhaust reactor.  The second system consisted of
engine modifications which reduce the production of NOX, using an
electronic device to control spark angle plus direct air injection to the
power cylinder intake valves.  After lengthy research involving field
testing of full scale units for up to one year, the air injection/
electronic spark advance (AI/ESA) system was selected on the basis of
significantly lower capital and operational costs.  The major component of
the SCR system costs about $65,000 per engine whereas the major component
of the AI/ESA costs $12,000.  In addition, the SCR system requires ammonia
costing about $10,000 per year.

    Prior to installation of control equipment, the average total NOX and
CO emissions from the engines were 177 kg of N0x/day and 215 kg of CO per
day per MW of power output.  The stack emissions after employing the AI/ESA
technology were 39 kg of N0x/day and 21.5 kg of CO/day per MW of power
output, which shows that the NOX was reduced by 78% and the CO was reduced
by 90% on the basis of one MW of power output.  The NOX and CO reductions
are in compliance with the local air pollution regulatory agency limits for
rich burn engines.


4.  JWPCP SLUDGE DEWATERING, DISPOSAL AND REUSE

4.1  Dewatering

    Sludge dewatering at the JWPCP has undergone major changes in the past
decade.  Beginning in the 1950s, digested sludge was dewatered, using
horizontal scroll-type centrifuges.  These centrifuges produced dry cake
with no chemical addition, but recovered only about one-third of the feed
solids, with the remainder being discharged to the plant effluent.  In
order to improve effluent quality, basket centrifuges were added in 1977 to
dewater the centrate from the scroll centrifuges.  This two-stage, series
operation was eventually changed to a parallel system with the basket

                                    396

-------
 centrifuges  dewatering  most  of  the  digested  sludge.   The basket centrifuges
 have  been  able  to  capture  nearly 95%  of  feed solids  and  produce a cake of
 23% total  solids when fed  digested  primary sludge  with  a polymer dose of
 2  g/kg  (4  Ib/ton).

    Research was initiated in the late  1970s to  replace  the  old scroll
 centrifuges  and to  accommodate  additional  sludge production  from secondary
 treatment, which was placed  into service in  late 1983.   After  full  scale
 testing  of various  scroll  centrifuges and  belt filter presses,  medium speed
 scroll  centrifuges  with  automatic,  variable  speed  backdrives were selected
 to expand  the dewatering station.   These centrifuges  were  judged most
 effective  and flexible  for dewatering a  blend of digested  primary and waste
 activated  sludges,  for  feed  sludges which  were tested in the range  of
 25-50% waste activated  sludge (W.A.S.)  solids by weight.

    The  new  centrifuges  have variable speed  backdrives which control  the
 scroll differential to  allow the centrifuge  to maintain  a  desired amount of
 sludge  in  the bowl, maximizing  sludge dryness, and to sense  changes  in
 solids  loadings due to  inlet sludge variation.   A microprocessor adjusts
 the scroll speed to maintain near optimal  operation  as  loadings change.
 Additionally, the scrolls  have  received  ceramic  hard  facing.   The ceramic
 facing  is  projected to  extend the life of  high wear  areas  of the scroll  by
 many  times,  in comparison  to metallic hard facing.

    The  new  centrifuge  installation contains twenty machines with a  bowl
 diameter of  90 cm (36 inch), each designed for a feed rate of  7.9 1/s
 (125  gpm).   The feed rate  was selected at  less than the  manufacturer's
 nominal  capacity in order  to maximize cake solids and minimize  polymer
 dosage.  Recent performance of  the  centrifuges has been  as follows.
 Digested sludge, containing about 75% primary and 25% W.A.S. by weight,  is
 fed at an average concentration  of 2.5%  solids.  Cake solids are above  23%,
 and solids recovery of about 95%  is achieved, using a polymer  dosage  of
 approximately 3 g/kg (6 Ib/ton).  The centrifuges have demonstrated  the
 ability  to perform at above the  design hydraulic feed rate which, under
 normal circumstances, has  allowed the dewatering of all  sludge  without
 using the older, basket centrifuges.  This reduces power usage  and also
 reduces maintenance, since the  basket centrifuges have relatively complex
 drive mechanisms.   The automatic backdrive system of  the scroll  centrifuges
 is credited with providing the  flexibility to adjust  to  variations in feed
 rate,  feed concentration,  and feed quality.

    Dewatered sludge production from the JWPCP for 1986 averaged, on  a wet
basis, 1320 metric  tons (1450 U.S. tons) per day.  On a dry  solids basis,
this  equals 310 metric tons (340 U.S.  tons) per  day.   The Districts
currently have two  methods for disposal  of this  sludge (see  Figure 6):
 approximately 25%  is composted and sold  for production of soil   amendments,
and 75% is co-disposed with refuse at  the Districts-owned Puente  Hills
Landfill.  In 1989,  a third method,  Carver-Greenfield dehydration/thermal
processing, will  also come into use.
                                    397

-------
4.2  Composting

    Composting is the preferred method for sludge disposal at the JWPCP.
It produces a product for beneficial reuse, uses little energy, and is
lowest in cost.  However, its capacity is limited because of land
availability, and because it represents a significant odor source at the
JWPCP site, which is surrounded by high density residential and commercial
development.  Therefore, the Districts restrict composting to the interior
of the site, and limit the amount of sludge on the fields, to avoid an odor
nuisance.

    The Districts employ a two-step windrowing process which relies on the
use of amendments, two sizes of windrows, and two sizes of composter
machines (Figure 7).  The two-step process was developed from research
conducted at the JWPCP to optimize production and achieve a-high level of
pathogen inactivation.  Windrows are constructed from a combination of
dewatered sludge cake and amendments.  Among the amendments used in the
past or present are finished compost (recycle), sawdust (wood shavings),
and rice hulls; rice hulls are no longer used because they resulted in
higher odor production.  Sludge cake and recycled compost or sawdust are
mixed to achieve an initial total solids content of at least 40%, which
assures that composting activity will begin rapidly.

    In Step 1, windrows are formed by dumping loads of cake and amendments
into continuous rows which are 4.3 m (14 ft.) wide, 1.2-1.5 m (4-5 ft) high,
and spaced about 7 m (24 ft) apart.  Windrows are mixed by a composting
machine which straddles the windrow and turns the material over via a high
speed rotating drum with flails.  Step 1 lasts three to four weeks during
favorable weather, during which each windrow is turned 3-5 times per week.
Step 1 promotes faster drying and partial pathogen inactivation.

    In Step 2, several windrows (normally three) are pushed together to
form one larger windrow about 5.5 m (18 ft) wide and 1.8-2.1 m (6-7 ft)
high.  The larger windrows are capable of maintaining higher temperatures
for longer periods of time, maximizing the pathogen destruction.  After
several weeks, during which the material is turned by a larger composting
machine, the compost is released to Kellogg Supply Co. Inc., a private
company.  Temperature and coliform content are monitored during composting
to assure that guidelines for pathogen quality are met.  Kellogg Supply
uses the finished compost as a base material for a variety of products such
as soil conditioners, which are marketed in bagged form in the southwestern
United States.  The Districts receive a percentage of Kellogg's gross
sales, which partially offsets the cost of operations.  More importantly,
Kellogg has maintained a highly successful marketing program for decades
which assures a continuous outlet for all of the compost that the Districts
can produce.

4.3  Landfill Disposal

    As noted above, approximately three-fourths of the dewatered sludge
operation began in 1977 when the basket centrifuges became fully
operational and composting operations could no longer dispose of the total

                                    398

-------
dewatered sludge production.  Puente Hills Landfill is owned and operated
by the Districts.  The landfill is not part of the wastewater treatment
system, but is managed by the Solid Waste Department within the Districts.
The JWPCP is considered a customer of the landfill, which must continue to
serve primarily as a refuse disposal facility.

    Sludge is hauled by truck to the landfill.  Sludge hauling must be
coordinated with the arrival of refuse at the landfill, since the two must
be mixed for disposal.  Typically, between 9 to 12 trucks [20.4 metric tons
(22.5 U. S. tons) payload] are used for hauling sludge to the landfill.
During normal dry weather operations, trucks require approximately 2 hours
to make the round trip to and from the landfill.

    The ability to haul sludge to the landfill is controlled by the number
of trucks available, traffic conditions, hours of landfill operation, and
the availability of solid waste from other sources which is used to absorb
liquids in the sludge.  Also, during the wet season, there are major
constraints for sludge disposal due to rain.  During heavy rain, traffic
safety considerations can limit hauling.  For several days after a moderate
rain, the Puente Hills Landfill may lack the capacity to take all the
sludge that can be dewatered.

    A key element of this disposal system is the provision for storage of
dewatered sludge cake.  Dewatering takes place for 24 hours every day,
whereas the landfill is only open during daylight hours, Monday through
Saturday.  Also, since 1983, the permit governing the landfill has
contained a limit on both the daily and weekly tonnage of total waste
material than can be disposed at the site.  Since there is a shortage of
landfill space in the Los Angeles area, this limit has often caused the
landfill to close down early, sometimes as early as mid-day.  In order to
account for the limited disposal hours, as well as for periods when wet
weather can restrict landfill operations, the JWPCP has twelve storage
silos for dewatered sludge, with a combined capacity of 6000 metric tons
(6600 U.S. tons) on a wet weight basis.

    At the current daily sludge production of about 1360 metric tons
(1500 U.S.  tons) per day, the storage silos have a capacity to hold about
four days of production, when normal dry weather overnight and weekend
storage requirements are taken into account.  Since both landfill and
composting operations can be severely impacted by wet weather, down times
of one or two days duration are not unusual during winter months.  The
current effluent requirements set by the state and EPA in 1984 recognize
that limited sludge disposal capacity can affect effluent quality.  During
the winter months, effluent limits are set at 120 mg/1 suspended solids and
180 mg/1 B.O.D., whereas during the rest of the year these limits are
90 mg/1 and 120 mg/1, respectively.  The permit also allows discharge of
digested sludge in excess of disposal capacity to the effluent as a result
of rainstorms, although the JWPCP has never used this provision.

    The Districts have recognized the need to develop year-round, reliable
sludge disposal capacity that will not be affected by wet weather, as well
as the need to rely less heavily on landfill disposal in view of dwindling

                                    399

-------
landfill space.  Thus, a third method of sludge disposal, dehydration and
thermal processing, is being constructed.


4.4  Landfill Gas Energy Recovery

    The Puente Hills Landfill receives 67,000 metric tons (72,000
U.S. tons) of waste per week, which includes the sludge from the JWPCP.
Decomposition of the waste in the landfill produces gas much like an
anaerobic sludge digester, although the gas is typically lower in methane
content (37-47%).  Both the sludge and refuse in the landfill represent a
source of recoverable energy.

    Landfill gas must be collected as a safety measure to prevent migration
to surrounding areas, and for odor and air pollution control (Figure 8).
The Puente Hills Landfill contains an extensive system of vertical wells
and horizontal trenches filled with crushed rock and subsequently buried as
the landfill is constructed.  With the necessity for a large investment to
collect the gas, energy recovery is naturally attractive.

    A number of uses for landfill gas were investigated by the Districts,
including sale to the gas utility, conversion to methane, electrical
production, etc.  Purification and sale to a gas utility had been practiced
at another Districts' landfill for many years, but this process suffers
when air is drawn in with the gas, as is often the case for gas wells at
the periphery of the landfill, which must draw enough volume to prevent
migration off the site.  Production of electricity has been selected as the
most suitable of the alternatives.

    Initially, gas turbines and reciprocating engines were considered as
prime movers for electrical generation.  Turbines were chosen because of
lower NOX production, and a better ability to burn lower caloric content
gas, such as that drawn from near the face of the landfill.  Beginning in
late 1983, the Districts operated two different types of gas turbines at
the Puente Hills Landfill to utilize approximately 20% of the collected gas
for electrical power production; the remaining gas was flared at the
adjacent flaring station.  Both gas turbines have successfully demonstrated
that gas turbines can reliably generate power from untreated landfill gas.
Total net power production from this installation was approximately 2.8 MW.
These turbines were taken out of service with the advent of a new project
to use all of the gas, but will be used in the future when excess gas is
available.

    In order to utilize all of the gas produced at the landfill, the Puente
Hills Energy Recovery from Gas (PERG) project was developed.  In studying
alternatives for this project, it was concluded that the Rankine cycle, the
most prevalent technology for electrical power generation in the United
States, was the most cost-effective system in the range contemplated for
the Puente Hills Landfill.  The Rankine cycle consists of combusting a fuel
in a boiler to generate high pressure steam.  The high pressure steam is
then expanded in a steam turbine which drives a generator for electrical
power production.  The Rankine cycle was selected on the basis of:  low air

                                    4 no

-------
emissions, low construction cost, ease of operation, and high efficiency.
However, for smaller landfill gas-to-energy projects, the other technology
are also considered viable alternatives.

    The PERG project was designed for a gas flow rate of 28,000 Nm^/h
(17,500 scfm).  A simplified process diagram is shown in Figure 9, and
Figure 10 is an aerial view of the facility.  The facility consists of two
Zurn steam generators, each firing 50% of the landfill gas.  The units each
produce 80,000 kg/hr (175,000 Ib/hr) of 9,400 kPa (1,350 psig), 540°C
(1000°F) steam.  The steam is used to drive a Fuji steam turbine-generator
and initially produce 43.5 MW of electricity.  Operation of the facility
requires approximately 3.3 MW of the generated power, leaving a net of
40.2 MW of power available for export to Southern California Edison.  The
facility is designed to utilize future landfill gas flows to generate up to
50 MW of electricity gross with a net output of approximately 46.5 MW.

    The contractor for this project was Schneider, Inc., whose evaluated
bid was lower than others from Foster Wheeler, and Mitsui & Co. (U.S.A.).
An unusual feature of this project, for the Districts, was the use of a
single contractor on a "turnkey" basis to take responsibility for the
design, construction, and financing of the project.  Considering that the
unused gas at the landfill represented a substantial stream of revenue, the
turnkey approach offered valuable advantages of faster completion as well
as avoidance of initial capital outlay.  The Districts will make lease
payments to the contractor which will be more than offset by the revenue
from sale of electricity.  The total cost of the facility, equivalent to
$28 million in 1985 dollars, will be paid off by 60 monthly payments of
approximately $726,000, while the revenue from sale of electricity will be
about $2,000,000 per month.  The excess revenue will be used for operation
and maintenance expenses and to support other solid waste management
projects.

    The Districts have been required to use "Best Available Control
Technology" for NOX control as defined by the South Coast Air Quality
Management District.  This includes a derated boiler design, flue gas
recirculation, and low excess oxygen burner operation.  As a result, the
overall emissions from the PERG project are substantially lower than the
previous emissions with most of the gas being flared.

    In addition, the Sanitation Districts, in cooperation with the South
Coast Air Quality Management District, will run a test program utilizing
thermal DeNOx for the reduction of oxides of nitrogen.  If the test program
is successful, this additional control device will be added to the facility
to further reduce the NOX emissions.  The results of this testing could set
the standard for control technology for similar facilities.

    Startup of the facility took place in late 1986.  Electrical output for
the first months of operation has exceeded the projected values.  Thus, the
project is proving to be a very cost effective and environmentally sound
method to control  gas emissions and recover energy from the landfill.
                                    401

-------
4.5  Carver-Greenfield Sludge Dehydration/Energy Recovery Project

    Increasing sludge production from improved wastewater treatment,
decreasing landfill capacity, and the need to develop more reliable wet
weather disposal capacity led the Districts to seek an additional means of
sludge disposal.  After participating in a regional sludge management study
with the neighboring City of Los Angeles and Orange County Sanitation
Districts, Carver-Greenfield dehydration followed by combustion with energy
recovery was selected as part of the disposal plan for JWPCP sludge.
Construction of this system is now in progress.

    The Carver-Greenfield dehydration system will be used to convert the
digested, dewatered sludge to a dry powder.  Figure 11 is a simplified
diagram of the process.  The powder, containing about 95% solids, will be
burned in circulating fluidized bed boilers to produce steam.  About half
of the steam will be needed for the dehydration process, with the excess
being used for electrical power generation.  Thus, the overall process will
be a net energy producing resource recovery facility.

    The system will include three dehydration trains, each with a capacity
to handle up to 110 dry metric tons (120 dry U.S. tons) per day of de-
watered sludge.  It is planned that, during most of the year, two trains
will be in service, with the balance of the sludge being disposed by
composting and landfilling.  During the wet season, for perhaps 20 percent
of the year, all three trains would be placed into service, providing a
disposal capacity of 330 dry metric tons per day (360 U.S. tons).

    The multiple effect evaporation portion of the system is much like
several sludge processing plants in Japan.  Dewatered sludge is first mixed
with light oil to fluidize the sludge, which is then fed to a four effect
evaporation system.  Fluidized sludge and steam travel counter-currently
through four evaporative effects, which consist mainly of heat exchangers
and vapor chambers (see Figure 12).  Steam from the fluidized bed boilers
is fed to the fourth stage (first effect).  Water driven off from the
sludge in the fourth stage (first effect) flashes to steam which is used in
the third stage, and so on through the first stage (fourth effect).  Since
each effect is under increasing vacuum, the successively lower temperature
steam can be used in the adjacent step to continue to drive off water.  By
using four effects, the heat requirement is only about one-third to
one-half of the amount that would be needed for a single-step conventional
dryer.

     With nearly all of the water evaporated, the sludge solids remain
fluidized in the oil.  The next phase is the fluidizing oil recovery
process, consisting of centrifugation, hydroextraction, and thermal oil
stripping (Figure 13).  This phase is designed to recover virtually all of
the fluidizing oil, leaving only about one percent oil in the dehydrated
product.  The system differs from some Japanese installations which press
out the oil, leaving a relatively high oil content in the product that  is
fed to the combustion process.  The Districts also use a lighter, more
volatile fluidizing oil compared to the heavy oil used in Japan.  The
sophisticated oil recovery system reduces the makeup oil to a minimum,  and

                                    40?

-------
also reduces the overall air emissions compared to a system in which large
amounts of complex oil are also burned.  Since air quality regulations for
Los Angeles require new sources of pollution to completely offset any net
increase in emissions, reduction of emissions by oil recovery is an
important factor.

    The product of the evaporation process is an extremely fine, dry
powder.  The powder is pneumatically conveyed to three circulating fluid
bed combustors, designed by Babcock and Wilcox Company (see Figure 14 for a
schematic diagram of the combustion system).  The circulating fluidized
combustors maintain a large sand and limestone bed in relatively high
velocity circulation around the furnace section, resulting in extremely
good mixing, high carbon burnout and high heat transfer to the boiler
waterwalls.  The limestone sorbent was selected to reduce sulfur oxide
emissions as described below.

    Ash from combustion will be truck-hauled to Puente Hills Landfill,
56 km (35 miles) away.  The ash has been determined to be a nonhazardous
waste, allowing it to be disposed at a facility which handles normal
refuse.  The ash to be hauled includes the noncombustible solids from the
sludge, some bed material from the combustors, and products from the air
pollution control systems.  Thus, the weight of the ash could be between
one-half and two-thirds of the weight of dry power combusted.  However,
when compared to disposal of dewatered sludge, the tonnage remaining to be
landfilled is reduced by a factor of five.  The ash has a high calcium/
metal oxide content, and may thus be usable in a secondary market such as
cement manufacturing.

    Steam is generated from the combustors at 446°C (835°F) and 6200 kPa
(900 psia).  It is fed to two Fuji Electric Company turbines where the
steam is expanded and reduced to pressures needed to feed the
Carver-Greenfield process and for extraction feedwater heating.  The
remainder of the steam passes to the condenser.  A backpressure turbine
exhausts steam for sole use in the evaporators, and the condensing turbine
has a controlled extraction port to provide constant pressure steam for the
oil recovery process.

    Air emission controls are a major part of the overall system.  Oxides
of nitrogen are controlled to a large extent by maintaining low combustion
temperatures of about 840°C (155°F), below the threshold of significant NOX
formation.  Careful control of secondary and tertiary combustion air
addition also limits NOX formation.  The relatively low amount of excess
air also reduces the size of ductwork, emission control equipment, and fan
horsepower.  The boiler supplier has guaranteed uncontrolled NOX emissions
to be less than 135 parts per million by volume.  NOX emissions will be
further reduced by non-catalytic, selective reduction via ammonia injection
into certain zones of the boilers.  Hydrogen addition may also be needed to
catalyze the reaction because of the low operating temperatures.

    Sulfur emissions are initially controlled by the limestone circulating
in the combustors.  The manufacturer has guaranteed 90$ capture of sulfur
in the bed.  The flue gas passes to a spray dryer which atomizes lime

                                    403

-------
slurry, and mixes it with flue gas components to convert the remaining
sulfur to calcium sulfate.  Water from the lime slurry is completely
evaporated by the heat of the flue gas, and the resultant mixture passes to
the baghouse primarily in a dry form.  The heavy particulate-laden stream
coats the bags, achieving final S02 and particulate capture.

    The overall construction costs of the evaporation, combustion, air
pollution and support facilities are approximately $150 million.  Net
operating costs considering power production are estimated to be
$10 million per year.  Net power production at maximum capacity is expected
to be approximately 2 MW.  Construction has been phased, with the boiler
contract issued in February 1985, on-site construction beginning in April
1986, and completion of all facilities anticipated by late 1989.
5.  DESERT FACILITIES

    5.1  Joint Treatment Facilities

    The two small communities of Saugus and Valencia were originally served
by independent sewer systems and water reclamation plants.  In recent
years, it became apparent that flow at the Saugus Water Reclamation Plant
(W.R.P) would exceed the 0.22 m^s (5.0 mgd) design capacity, but the site
allowed no room for further expansion.  Therefore, the two communities
entered into an agreement to divert excess flow from Saugus to the
0.33 m-Vs (7.5 mgd) Valencia W.R.P, and also to establish joint sludge
management facilities at the Valencia W.R.P.  Sludge from Saugus is
transported by force main to Valencia for digestion, dewatering if
necessary, and disposal.  Currently, digested sludge is landspread for
agricultural utilization, or hauled to a manhole in the sewer system
leading to the Joint Water Pollution Control Plant.  Later this year, a
filter press dewatering facility will be completed.  Excess sludge which
cannot be landspread (especially during wet weather) will be dewatered to
at least 50% total solids, allowing disposal at the nearest landfill
permitted to receive sludge.

    5.2  Agricultural Utilization

    Liquid digested sludge is land applied at the Peter Pitchess Honor
Rancho, a correctional facility operated by the Los Angeles County
Sheriff's Department.  Approximately 70 hectares (170 acres) of land are
used for growing fodder crops such as alfalfa or oats.  Application rates
are controlled to meet the nitrogen needs of the crops, which are up to
390 kg/year of available N per crop.  Sludge application rate is
approximately 18 metric tons/hectare.  There are also limits on the amount
of cadmium, zinc, copper, nickel, and lead that may be applied.  Ground-
water, approximately 8 m (25 ft) below the surface, is monitored as well.

    Sludge is hauled to the site 5 km (3 miles) from the Valencia W.R.P. in
19 m3  (5000 gal) tank trucks.  The same trucks spread the sludge on the
field, which is tilled the same day to incorporate the sludge in the soil.
Although the treatment plant will soon have the ability to dewater sludge

                                    404

-------
for landfill disposal, the landspreading operation will continue to be
favored because of low cost, little energy demand, no need for chemicals
and the desirability of beneficial agricultural reuse as opposed to filling
of valuable landfill space.

    5.3  Power Generate[on from Pigester Gas

    Prior to the recent expansion of the Valencia W.R.P., digester gas was
simply flared on site.  The plant expansion and the institution of combined
sludge processing for the Saugus and Valencia W.R.P.s made power production
from digester gas practical for even this relatively small plant.  The
sludges from the two plants are anaerobically digested at Valencia,
producing 250 Nm^/h (225,000 scfd) of gas.  The gas is used onsite for
cogeneration of power and steam by a 500 kW ebulliently-cooled,
reciprocating engine-generator set.

    An ebulliently-cooled engine operates very close to the boiling
temperature of the cooling water.  As shown in Figure 15, steam is produced
in a separator from the rejected heat (530 kj/s) of the engine jacket water
and the exhaust gases.  The steam is used to heat the digesters, which had
formerly been heated using purchased natural gas.

    Since the new filter press dewatering operation will represent a
considerable energy demand, operation will be shifted to off-peak hours to
lower the maximum demand.  Utilizing gas storage, the generator will also
produce more power during the day to reduce peak demand for purchased
power.  In summary, the total cost of power will be considerably reduced,
and the need to purchase natural gas for digester heating will be
eliminated.  The cost for this installation, including a hydrogen sulfide
removal system for the digester gas, was $600,000.
                                     4ns

-------
                                                                           0**°'*''
Hot
    to Sea*
lV)tf*<-tS  o  c

-------
       BAR
       SCREENS
QRIT
CHAMBERS
PRIMARY
SETTLING TANKS
RAW
SEWAGE
TRAVELING
SCREENS^
                                              DISSOLVED
                                                 AIR
                                              FLOTATION
                                              THICKENING
                                          DIGESTION TANKS
                                                                                            COMPOSTINQ/REUSE

                                                                                               LANDFILUNQ
                                                                   CENTRATE
                 FIGURE  2  JOINT WATER POLLUTION CONTROL  PLANT  PROCESS  FLOW  DIAGRAM

-------
              KEY
oo
   & 1 PRIMARY TREATMENT
   H 2 SECONDARY TREATMENT
      3 SLUDGE DIGESTERS
   r; 4 SOLIDS PROCESSING
      5 COMPOSTING
      6 TOTAL ENERGY FACILITY

                       FIGURE 3  AERIAL VIEW OF THE JOTNT WATER POLLUTION  CONTROL PLANT

-------
                                                      MAKEUP
                                                      WATER
                                        STEAM/STEAM
                                            HEAT
                                         EXCHANGER
                      HEAT
                   EXCHANGER
 SVENTURI
 GRUBBER
                    COOLJNG
                     TOWER
RECPROCATWG
 COMPRESSOR
                                                ELECTRICAL
                                                GENERATOR
                     STEAM
                   GENERATOR
               EXHAUST GAS
                                          CONDENSERP
                ELECTRICAL
                GENERATOR
FIGURE  4  TOTAL ENERGY FACILITY SCHEMATIC DIAGRAM
                      409

-------
UPSP^^™^
                        FIGURE  5   STEAM TURBINE (AT REAR) AND ELECTRICAL  GENERATOR AT T.E.F,

-------
FINISHED COMPOST
   STOCKPILE
                          DEWATERING
                        STORAGE SILOS
TRUCK LOADING
STATION


LANDFILL
                              I
MIXING
                              I
                         COMPOSTING
                              1
                       TEMP. STORAGE OF
                       FINISHED PRODUCT
                             1
                           KELLOGG
AMENDMENTS
 FIGURE 6   DIAGRAM OF THE SOLIDS PROCESSING OPERATION AT THE JWPCP.
                             411

-------
           STEP 1  SMALL WINDROWS
           STEP 2 LARGE WWOROWS
FIGURE 7 TWO-STEP WINDROW COMPOSTING AT JWPCP




                   41?

-------
FLARING STATION OR

GAS-TO-ENERGY FACILITY
                                 GAS COLLECTION TRENCHES
                                                                     GAS
                                                                 MONITORING
                                                                    PROBE
                                                                          EXISTING
                                                                          GROUND
             GAS COLLECTION PIPE
                                    BEDROCK
                     FIGURE 8  LANDFILL GAS  COLLECTION AND CONTROL.

-------
 FROM LANDFLL GAS
COLLECTION SYSTEM
                                LANDFLL
                                  GAS  ^
BLOWERS
                                                     STEAM TURBINE
                                                   STEAM
                                          BOILERS
                                                                     GENERATOR
                                                            TO SOUTHERN
                                                          CALIFORNIA EDISON
                                                                V  )CONDENSER
                                                                        COOLING TOWER
                    FIGURE 9  PUENTE  HILLS ENERGY RECOVERY FROM GAS  (PERG)
                                  SIMPLIFIED PROCESS DIAGRAM

-------
FIGURE 10  AERIAL VIEW OF P.E.R.G.

-------
SLUDGE FROM
  STORAGE
 STORAGE/
COMBUSTION
     FIGURE 11 CARVER-GREENFIELD SLUDGE PROCESSING - SIMPLIFIED  PROCESS DIAGRAM

-------
                                                                                          FKOM 2
-------
                                                ROTARY
                                                FEEDER
-pa
I—»
oo
                                                                         1st
                                                                    HYDROEXTRACTOR
                                                                                       TO FOURTH STAGE
                                                                                           HEATER
                                                                               MEDIUM PRESSURE
                                                                                   STEAM
            FROM
         EVAPORATOR
            TRAIN
  TO
ADDBACK
  TANK
                                                  TO
                                              CONDENSATE
                                                RECEIVER
I ROTARY FEEDER
                                          MEDIUM PRESSURE STEAM-
                                                                 2nd
                                                           HYDROEXTRACTOR
                                                         ROTARY FEEDER!
     „ TO FKST STAGE
      VAPOR CHAMBER

       LOW PRESSURE
          STEAM
            TOOL
          DISTLLATON
                                                                     TO
                                                                 CONDENSATE
                                                                  RECEIVER
                                           COOUNG WATER RETURN
                                                   N2 BLOWER
                                          COOUNG WATER

                                                   N2 COOLER
                                                                                                DRY
                                                                                              PRODUCT
                                                                                              STORAGE
                                                                                            AGITATOR
                                                          COOUNG
                                                          WATER
                                                          RETURN
                                                                                       TO
                                                                                   COMBUSTION
                      FIGURE  13  CARVER-GREENFIELD  FACILITY OIL RECOVERY/DRY  PRODUCT TRAIN

-------
        LIMESTONE STORAGE
      LIMESTONE
                                    AMMONIA
                                    STORAGE
DRY SLUDGE
  POWDER  "
                                                ELECTRICAL
                                                GENERATOR
FLUDIZED BED
 COMBUSTOR
                 PARTICLE
                SEPARATOR
                >fFLUEGAS


                        AR PRE-HEATER
                                                  *- STEAM TO DEHYDRATION
                      ASH STORAGE
                                                                 STACK
          FIGURE 14  CARVER-GREENFIELD FACILITY - COMBUSTION AND
                           AIR  POLLUTION CONTROL
                                   419

-------
 GAS FROM
 DIGESTERS
   EXHAUST SLENCER
 WFTH HEAT EXCHANGER
ELECTRICAL
GENERATOR
                RECFROCATNG
                   ENGWE
                               EXHAUST GAS ^
                                                            EXHAUST GAS
                                    JACKET WATER
                                       RETURN
                                  JACKET WATER SUPPLY

                            CONDENSATE PUMP
                                                         STEAM SEPARATOR
                                                                   CO
              RETURN FROM DIGESTERS
HOT WATER SUPPLY
FOR DIGESTER HEATNG
  FIGURE  15   POWER GENERATION FACILITY AT VALENCIA WATER RECLAMATION PLANT

                                   420

-------
       SELECTED MUNICIPAL SLUDGE TOPICS
                      by

            Carl A. Brunner, Ph.D.
 Chief,  Systems £ Engineering Evaluation Branch
         Wastewater Research Division
    Water Engineering Research Laboratory
     U.S. Environmental Protection Agency
            Cincinnati, Ohio 45268
This paper has been reviewed in accordance with
the U.S. Environmental Protection Agency's peer
and administrative review policies and approved
for presentation and publication.
         Prepared  for  Presentation at:

    Eleventh United  States/Japan Conference
         on Sewage Treatment Technology
                  Tokyo, Japan

              October  12-14, 1987

-------
                        SELECTED MUNICIPAL SLUDGE  TOPICS

                             Carl  A.  Brunner,  Ph.D.

                                  INTRODUCTION
     The amount of sludge from municipal  wastewater treatment  plants is  slow-
ly increasing in the United States because of a continuing  increase in the
number of people served by sewers and the upgrading of plants  with  less  than
secondary treatment to full secondary treatment.  As the amount  of  sludge is
increasing, the resistance to disposal  is also increasing.   Some municipali-
ties and states have banned the placing of sludge in landfills.   The estab-
lishment of new landfills, even when not legally banned, is becoming increas-
ingly difficult because of resistance of residents near the sites of these
proposed landfills.  Ocean disposal  is  opposed by much of the  public and is
unlikely to increase in the United States.  Incineration has not been popular
since the large increase in fuel  costs  in the 1970's and is now  encountering
resistance because of perceived health  risks from stack emissions.   Applica-
tion to agricultural and forest land has become an increasingly  common method
of disposal, but is often not a practical solution for large cities.  Disposal
of sludge in the United States is obviously an increasing problem.

     Another factor likely to affect sludge disposal in the United  States is
the planned promulgation of new regulations for essentially all  modes of dis-
posal.  These regulations are expected  to be based upon health or environmen-
tal risk.  Although the exact form of these regulations has not  been estab-
lished, they are very likely to place additional restrictions  on sludge
disposal.

     The result of the pressures on treatment plant management to find more
acceptable routes of sludge disposal has been at least partly  responsible for
the development of new methods of sludge treatment which either  change the
sludge to a form more acceptable for disposal or convert it to a useable
material.

     The following describes briefly the form of planned sludge  regulations
for the United States, discusses several new sludge treatment  methods which
have been evaluated by the United States Environmental Protection Agency (EPA)
and provides some new research results  on pathogenic microorganisms in sludge.
Carl A. Brunner is a Chemical Engineer with the  U.S. Environmental Protection
Agency, Cincinnati, Ohio.


                                     42?

-------
                           PLANNEU SLUDGE REGULATIONS
     EPA adopted the very logical concept of utilizing risk assessment as  the
basis for a planned set of sludge disposal  regulations covering land applica-
tion, landfilling of sludge alone (monofill), incineration, and ocean disposal.
Home use of compost and other marketed sludge products are included with land
application.  For each mode of disposal, all conceivable routes of exposure
to both humans and other species were listed.  From the list the routes
judged to have the most impact were selected.  Except for ocean disposal,  the
critical routes all involved human exposure.  For each disposal method, other
than ocean disposal, a list of approximately twenty toxic materials judged
likely to have the most severe effect on human health was prepared.  A similar
list was prepared for ocean disposal, but with recognition that maintenance
of water quality necessary for a healthy ocean ecosystem was the principal
objective.  For each disposal method other than ocean disposal  a maximum
exposed individual (MEI) was defined.  These definitions were very conserva-
tive.  For incineration this individual  was defined as someone  spending a
lifetime of seventy years living 200 meters horizontal distance from the
incinerator stack and being exposed to incinerator emissions 24 hours per  day.
Based on available data for health effects of the chosen toxic  materials,
using available models for the fate of these materials along the chosen
paths, and assuming reasonable values for other pertinent parameters, concen-
trations of the toxic materials allowable in the sludge were calculated for
levels of risk of fatality or incidence of cancer from one in 10^ to one in
10^ of the exposed individuals.  At this time a risk level  of one in 10^
individuals is being assumed acceptable except for marketed sludge products.
In the analysis of ocean disposal risk a level of one in 10^ individuals was
also assumed.

     A three-tiered regulatory approach was then developed that would allow
different degrees of consideration to be given to site-specific factors which
would attenuate the migration of a pollutant into the environment.  The three
tiers are as follow:

Tier I:  Sludges regulated under this tier would have to have concentrations
of the modeled toxic materials less than those calculated to result in the
chosen level of risk to the MEI.  Site-specific factors would not need to  be
considered in this tier.  Although a nationwide survey of the degree of
compliance under Tier I has not been carried out, comparison of listed concen-
trations with those obtained for a number of sludges suggests that many
sludges would not meet this requirement.

Tier II:  A table would be provided specifying a range of concentrations of
the modeled toxic materials in the sludge based on varying a limited number
of site-specific conditions.  Two examples  would be height of stack for an
incinerator and end use of the sludge for land application.

Tier III:   This tier applies to sludges  not meeting the requirements of Tier
II.  The permitting authority would have to make site-specific  determination
of the acceptability of a disposal  method for these sludges. The management
of the treatment plant would have to supply the necessary data  to demonstrate

                                     4?3

-------
that pollutants would not violate the chosen risk  level.   Regulating a sludge
under Tier III is a much more complicated procedure  than  regulating under
Tiers I and II.

     In parallel  with the MEI risk assessment,  EPA also carried  out an aggre-
gate risk assessment that produced an estimate  of  the national  impact of
sludge disposal under existing conditions, and  reduction  in  this impact under
the new regulations.  This aggregate risk assessment has  not been carefully
reviewed, but the unreviewed results indicate a very low  incidence of negative
health effects under existing conditions.  The  final regulations will probably
be somewhat modified from the preliminary version  developed  from the MEI
results to reflect this relatively low national impact.  That the MEI risk
assessment appears to indicate a greater health impact than  the  aggregate
risk assessment probably results largely from the  fact that  there is very
little, if any, of the population that actually experiences  conditions with  a
degree of risk equal to that of the MEI.  For this reason the MEI approach
usually gives conservatively safe results.  If  the allowable sludge concentra-
tions from the MEI approach were much higher than  those usually  found in
sludge, sludge producers and regulatory agencies could be assured that there
was extremely small risk from sludge disposal.   Where sludge concentrations
calculated from the MEI are within the range actually found  in sludges,
further consideration must be given to whether  very  highly exposed individuals
approaching the conditions of the MEI do actually  exist and  whether modifica-
tions to results can safely be made to overcome the  conservative nature of
the MEI approach.

     Pathogenic microorganisms are presently regulated under a technology
based approach.  Because of the difficulty in describing  mathematically the
exposure routes, completion of a risk assessment methodology has not been
possible.  New regulations must, therefore, retain a technology  basis.

                          LIQUID FUEL FROM WET  SLUDGE


     Conversion of municipal treatment plant sludge  to fuel  eliminates the
problem of disposal and provides some income from  sale of the fuel or saves
operating expense through use in the treatment  plant.  A number  of attempts
have been made to produce a liquid fuel (usually called oil  even though the
composition is probably quite different from that  of petroleum based products)
from dried sludge.  In all cases some amount of char is also produced.  Cana-
dian investigators have developed a process to  the large pilot scale.  Use of
a dry sludge requires energy to remove water from  the sludge and greatly
reduces the net energy for fuel production.  Use of  a wet sludge as a raw
material eliminates the energy consuming drying step.  A small continuous
pilot investigation of the conversion of wet sludge  to oil indicated technical
feasibility of producing an organic liquid with a  heating value  comparable to
other liquid fuels, but failed to provide a reliable material balance for the
process.1  More recently a study using a one-liter stirred autoclave operated
in a batchwise manner was undertaken to obtain  data  on the degree of conver-
sion of energy in sludge to liquid fuel.2  An extraction procedure using
Freon TF, 1,1,2-trichloro 1,2,2-trifluoroethane, was developed to remove the
oil from both treated and untreated sludges.  A similar extraction procedure

                                     4?4

-------
 usiny  a different  solvent would probably be used for oil separation in an
 operating plant.

      In carrying out the autoclave experiments about 400 g of wet sludge was
 added  to the 316 stainless steel vessel and the vessel was then purged with
 nitrogen and pressurized to 1UO psig.  The contents were heated to an opera-
 ting temperature of 345°C.  Heating time was 1.5 hours and reaction time was
 1.0 hour The reactor was then cooled to room temperature over a 3.5-hour
 period.  Although  the reaction time of one hour is probably appropriate for a
 full-scale plant,  the heating and cooling times are not.  By proper heat
 exchange these times would be substantially reduced.  Freon extraction was
 carried o'jt, on 50~g samples of wet sludge or reactor product with pH adjusted
 to 2.0 using HC1.  The pH was lowered to convert fatty acid salts to free
 fatty  acids for effective extraction.  Extraction was accomplished with four
 additions of 50 ml of solvent.  The solvent was then removed by heating to
 65°C.  Recovered oil consisted, therefore, of Freon-soluble substances with
 boiling point greater than 65°C.  The water-char mixture remaining after
 extraction was evaporated and dried at 103°C to determine the amount of char.
 Oil yields were calculated in relation to volatile solids content of the
 sludge.  Heating values were determined with an oxygen bomb colorimeter.  An
 attempt was also made to determine oil composition using GC/MS.  After carry-
 ing out a number of preliminary runs to develop proper operating procedure
 and to obtain approximately optimum operating conditions, three sludyes were
 evaluated in detail.

     A primary sludge from the Little Miami Wastewater Treatment Plant in Cin-
 cinnati, Ohio taken in July 1986 was run with and without additions of 5% on
 a wet basis of sodium carbonate and sodium hydroxide, which are thought to
 act as catalysts.  Total  solids content of the sludge was 4% and volatile
 solids (VS) content was 2.65%.  The results of the run without catalyst were
 as follows:

    0.218 g/g VS of light brown oil  was extracted from the feed sludge
    0.295 g/g VS of a black oil  was extracted from the reaction product
    U.355 cal  in oil/cal  in feed sludge was obtained from the feed sludge
    0.474 cal  in oil/cal  in feed sludge was obtained from the reaction product
    Heat of combustion of both oil  samples was about 9400 cal/g
    Product was solid at  room temperature, liquid above 50°C.

     Results indicate that there was about a 35% increase in amount of oil
over that in the feed from the thermal  reaction, with a recovery of 47.4% in
the oil of the heating value in the original  sludge.  In this case, the
catalysts had negligible  effect on  oil  production.   A significant amount of
the oil consisted of hexadecanoic  and octadecanoic  acid, materials making up
a large part of natural  fats.

     A second sample of primary sludge and a sample of secondary sludge was
obtained in  September 1986 from the same treatment  plant.  Believing that a
higher solids content would increase oil  yield,  the sludge samples were thick-
ened to a VS content of about  11%.   Sodium carbonate was added in an amount
equal  to 25% of the total  solids.   Results of runs  with these sludges  were  as
follow:

                                     4?5

-------
     From primary sludge -

         0.181 g oil/g VS was extracted from the feed sludge
         0.313 g oil/g VS was extracted from the reaction product
         0.314 cal  in oil/cal in feed sludge was obtained from the feed sludge
         0.524 cal  in oil/cal in feed sludge was obtained from the reaction
               product

     From secondary sludge -

         0.035 g oil/y VS was extracted from the feed sludge
         0.221 g oil/g VS was extracted from the reaction product
         0.065 cal  in oil/cal in feed sludge was obtained from the feed sludge
         0.387 cal  in oil/cal in feed sludge was obtained from the reactor
               product

The recovery of oil from thermal reaction of the primary sludge was 73% more
than recovered from the unreacted feed, more than double the increase obtained
with the earlier, more dilute sample.  Recovery of thermal  energy in the oil,
compared to the earlier sample, was slightly higher at 52.4% of the energy in
the sludge.  Thermal  reaction of the secondary sludge increased oil recovery
by over 500%.  Much of this increase is believed to result, however, from the
thermal destruction of cells with release of lipids.  Since only 38.7% of the
thermal energy in the secondary sludge was recovered in the oil from that
sludge, the thermal energy recoverable from the combined primary and second-
ary sludge from this plant would be slightly less than 50% based on these two
samples.

     Balances were carried out on VS.  About 30% of the VS was lost in the
gas that is formed, most of which is carbon dioxide.  Of the remaining vola-
tile solids, the following distributions were found:
                          Oil
             Char
             Remaining Hater
     Primary sludge
     Secondary sludge
48.7%
30.4%
16.9%
44.3%
34.4%
25.3%
The relatively higher fraction of VS associated with oil from primary sludge
undoubtedly results from the higher original free oil content.  Considerably
more charing of the biological solids occurred with the secondary sludge under
the chosen operating conditions.  Chars could be used as fuel.  Because most
of the metals in the original sludge will remain with the char, there is some
health risk from burning this residual.  Landfilling is probably the best
method of disposal.  The aqueous streams resulting from thermal treatment con-
tained about 6,000 rng/1 and 11,000 mg/1 total organic carbon from primary and
secondary sludges, respectively.  It is assumed this wastewater would be re-
turned to the sewage treatment plant.  Molton, et al.1 in the earlier study
with wet sludge obtained slightly more concentrated wastewaters.  Because the
biochemical oxygen demand (BOD) equaled about 70% of the chemical oxygen
demand (COD) of these waters, the authors assumed they would be aerobically
treatable.
                                      426

-------
     Although the  feasibility of  recovering about one-half of the thermal
energy in  sludge as a  liquid fuel has been shown, the economics of a full-
scale system still need to  be determined.  Moulton, et al.l presented costs,
based on very preliminary data and without a clear understanding of how the
oil would  be separated from the char and water, which suggested the process
could be practical for large municipalities.  From the present investigation
it  is believed an  extraction process using a low density solvent, such as
propane, will be necessary.  Filtration could also be necessary to obtain a
solids-free fuel.

     There are two lines of further investigation that need to be undertaken
to  clearly define  the  practicality of this process.  The higher priority
appears to be the  conceptual design of a full-scale system based on existing
data and carried out by designers experienced with thermal processing equip-
ment.  From the design a cost estimate could be made that would be reliable
for the set of assumptions  used.  This design and cost study could then be
followed by a continuously  operating pilot plant study to affirm the assump-
tions made or to provide reliable revised information.

                WET OXIDATION OF SLUDGE USING A VERTICAL REACTOR


     A full-scale  vertical  reactor for wet oxidation of municipal  wastewater
sludge was constructed at Longmont, Colorado, in 1983 and has been operated
on the sludge from that community-*.  The reactor is 1585 in long, extending
vertically underground from the surface, and has an outside diameter of 2b.4
cm.  The reactor consists of concentric tubes which, starting from the center,
include heat exchange fluid inlet, heat exchange fluid outlet, sludge inlet,
and sludge outlet.  Figure  lisa diagram of the reactor.  A detailed descrip-
tion of the installation, discussion of the possible advantages of the verti-
cal reactor, and a progress report on operation was given at the Tenth United
States/Japan Conference on  Sewage Treatment^.  The purpose of this discussion
is to summarize the most important findings from operation at Longmont and to
indicate possible future developments of the technology in the United States.

     The performance of the vertical  reactor is best characterized by COD re-
duction.  Reduction of COD as a function of temperature at the bottom of the
reactor over the period of testing is shown in Figure 2.   Data shown include
operation with both air and oxygen as the oxidizing medium.  COD reduction
increased with increasing temperature as expected.  Scatter in the data re-
sults partly from variations that occurred in flow rate and in overall  temper-
ature profile.   Although the average reduction was only 76.3 percent, reduc-
tions of 80 percent or more would be expected during normal  operation.   Early
operation utilized air for oxidation which caused a number of operating prob-
lems, including the need to dilute the sludge.  This condition is  generally
represented by the lower temperature data because maintenance of satisfactory
reactor temperature of 260°C or higher was difficult with the low-energy
dilute sludge.   Use of oxygen increased oxidation capacity and allowed  a
higher rate of sludge solids processing.  It  appears that use of oxygen is
necessary to make the vertical  reactor technology practical.   At a price of
oxygen of $65/1000 kg, cost for this  material  is about $50/metric  ton sludge
which constitutes almost one half of the estimated operating  cost.   The

                                     4?7

-------
Process oxygen
(or air)
30m/120m



1580m (194mm i 127mm tubes)
1585m (254mm tube)
unnm fonrrpf,.

Concrete •

I
!
I
•- I
; i,
» j
:- I
; i
• (
; I
: f
j I
• f
I I
: I
I !
(
• j
t
. l^

;^v>i
; ivVt-C1


lr
r
1
T
i
j
i
I
i
i
'!
jj



>.A-['
^ 	 Hcaf exchanger
I] 	 '

EJ 	 tiiiuenr
••'
: '.
\ •
r< . 	 Surface casing
High boiling
(J oil-filled
^. annulus
; N. Oxidation
^\ unit
Primary casing ^ / upcomer
340mm >v /^^-^^^ 254mm
~/^z*^£s ^Oxidation
, , . • downcomer
Insulated
. . . 194mm
tubular
Heat transfer fluid
127mm




                                                     U.S. Patent  tio. 4.272.383
Figure 1.  Subsurface cross-sectional  schematic of the vertical  reactor.
                                     4?8

-------
'.0
100-
93-

90-

85-

80-


75-'

t- 70-
o
D 85-


R ao"
6 55-
d
U 50-
c
t 45-
4Q-
O
n 33-

y 30-

23-
20-

13-
10-
5-
o-


D



n
D * R D
Qaim0 fen
n OPn ^SS jS?C
_ D D rTpSdniii,, = I Ht
rSH rfrrrS-ssiMftllb 1 HiP
n HLr,5i "?5ffi§!Sc 5sgfiS|
D a DS^==^?^?^^7®

^_^ — R 1 — 1 1 1 --* * J-i 0 p J^^i t
LI=£«J=:==TIJ'— n n ^"-"-^
n nn Q r-i
a D rj ^ 0 cv n
a a
a
a n
a
a a

a D

Operating Conditions


Jin
MfS-iSib

in = Mf E fPS T"^


^ ^ - i fi i
D| n

n i3
OD D









Average Range
( 1 ow-hi gh)
rj COD Influent. mg/L 21.400 5.600 - 48. 5OO
COD Effluent. mg/L 5.030 1.400 - 19.400
COD Reduction 7. 76.3 32.3 - 92.1


Bottomhola Temp. C 267.5 228 - 282
Sludge Load. Ib/hr 1200.0 0 - 1.930
Liquid Flow, gpm 108.8 65 - 145
Air Flow. Ib/min 3.4 0 - 24. O
Oxygen Flow. Ib/min 17.2 9. 5 - 25.4
	 1 	 ) 	 1 	 (-— 	 1 	 1 	 u 	 1 	 j 	 j 	
	 1 	 1 	 1 	 1
              220
                     223
                            230
                                   235
                                          2X0
                                                 245
                                                        250
                                                               255
                                                                      260
                                                                             2B5
                                                                                    270
                                                                                           27S
                                                                                                   28O
                                                 BottomholQ Temperature  (C)
                                                                                                         285
                                                                                                                 290
                               Figure 2.  Reduction of  COD in  the vertical  reactor.

-------
overall removal  of COD was shown to increase if  some  of  the  product  from the
reactor was recycled through the reactor.   A longer residence  time than  the
nominal 30 minutes of active oxidation time would  be  necessary,  therefore,  if
a higher fraction of COD removal was desired.  Another alternative would be
higher operating temperatures.

     Reduction of VS was slightly greater  than COD reduction.   Results with
very low temperature data eliminated are shown on  Figure 3.   Reductions  of
90 percent or more would be expected during normal  operation.

     Because the vertical reactor was large enough to treat  all  of the Long-
mont sludge, it was possible to determine, approximately,  the  effect of
return of the settled liquor from the reactor on the  biological  treatment
plant.  An exact determination  was not possible  because  periods  with and with-
out liquor return had to occur  at different times  with slightly  different
conditions.  The biological treatment system consists of a trickling filter
followed by a rotating biological contactor.  The  BOD of the liquor  from the
vertical reactor was about 4000 mg/L.  Returning this stream before  the  trick-
ling filter increased the influent BOD to  the trickling  filter by about  38
mg/L.  Effect on the plant effluent BOD was an  increase  from 21  mg/L to  30
mg/L, with soluble BOD increasing from 13  mg/L to  17  mg/L.  Suspended solids
of both effluents was 27 mg/L.   Although the Longmont plant  was  able to
handle the additional load of reactor liquor, the  investigators  recommend
evaluation of separate biological treatment, especially  anaerobic,  for cases
where the treatment plant is close to its  load  limit.

     Although the expected mode of residual or  ash disposal  would be by  land-
filling, the investigators carried out limited testing to determine  whether
the ash could be used as a brick additive.  Standard  brick mixes from two
companies were investigated.  For one mix  7.1%  of  wet oxidation  ash  was
added.  Test bricks exhibited 0.5 percent  less  dry shrinkage,  0.5 percent
more fired shrinkage, and 5% reduction in  fired  weight.   Compression strength
and modules of rupture were comparable to  those  of other bricks.  Some darken-
ing of the brick occurred.  In  tests with  the second  brick company mix,  wet
oxidation ash was added  in a ratio of one part  to  nine parts mix.  This  level
of ash produced a slightly rougher edge during  extrusion.  It was concluded
that 7 to 8% ash would be more satisfactory.  Bricks  made from the  mix also
exhibited less dry shrinkage, more fired shrinkage, and  3% less fired weight.
Brick  color was again slightly darker.  It was  concluded that this  ash would
be a satisfactory additive in brick manufacture.

     This evaluation showed that wet oxidation of sludge in a vertical  reac-
tor is technically feasible, producing a biologically treatable liquid  waste
stream and a readily disposable  residue very similar to  incinerator ash.
There  were significant operating problems which  the investigators were able
to overcome.  The original concept of using air for oxidation seriously
limited capacity, and does not  appear generally practical.  Preliminary  total
cost of operation including amortization of the equipment is estimated at
about  $200/metric ton for  a 25.4 cm diameter unit treating 9,100 metric
tons/year.  The cost  is  based on a relatively short operating period compared
to the expected operating  life  of a plant and cannot reflect any longer  term
problems that could  arise.  The  estimated cost  is within the range experienced

                                     430

-------













V
s

R
a
d
u
c
t
i
Q
n

„
*








100-

95-

90-

83-

80-

75-

70-

65-

eo-
55-

50-
43-
40-
33"

3O-

25-
20-

15-
10-
5-

n—

D p
D n
D



D

r

D'
_


D






a B a i tfPn § D
n "
0 D
n ^—r^sszzz^^^
r~i r- 1^ —
^
rH^O &3 n
a a Eb
a § a a „ n
cP a








Operating Conditions


COD Influent. mg/L
COD Effluent. mg/L
COO Reduction 7.

Bottomhole Temp, C
S 1 udga Load. Ib/hr
Liquid Flow, gp™
Air Flow. Ib/min
Oxygen Flow, Ib/min
Heat Trans Fluid. Ib/min
	 1 	 1 	 1 	 1 	 (_
Average Range
Haw-high)
12.700 2.200 - 32.400
2. 700 900 - 10, 900
69. 0 50 - 83. 9

267. 0 247 - 280
700. 0 150 - 1. 500
111.0 93 - 136
11.7 0 - 20. 2
8. 7 0 - 22. 0
310. 0 0 - 470
	 1 	 1 	 1 	 1
233
          240
                    243
                              230
                                         233
                                                   200
                                                             265
                                                                       270
                                                                                  275
                                Bottomhola  Temporatur-e  CO
                                                                                            280
       Figure  3.   Reduction of total volatile  solids.in the vertical  reactor.

-------
in the United States for other methods  of sludge  treatment  and  disposal.

     Although a number of companies  in  the United States  are  interested  in
this type of technology, no plants  other than  that at  Lonymont  have  yet  been
constructed.  One company is proposing  use of  essentially the same technology
at temperatures above the critical  point of water, 374°C.  Under supercritical
conditions, the properties of water  change greatly.  Organic  solubility  is
greatly increased, and oxygen becomes miscible.   The greater  solubility,
reduced mass transfer resistances,  and  inherently increased rate of  oxidation
that should result from higher temperature are expected  to  result in greatly
increased capacity for a given size  reactor and  essentially 100% oxidation  of
most substances found in sludge.   Batch autoclave tests  with  a  number of  chem-
icals, including PCB's, have shown  nearly 100% destruction, usually  in less
than five minutes5.  Although the application  of supercritical  oxidation  to
toxic wastes would appear to be a more  promising application, the developers
of this process also believe it can  be  cost competitive  for treatment of
sludge.  For the supercritical approach to be  competitive with  the  subcritical
will require that the somewhat higher cost of  the supercritical  approach  be
offset by the reduced cost of nandling  a reactor liquid  waste stream with
significantly reduced organic content.

                 CODISPOSAL OF SLUDGE IN SOLID WASTE LANDFILLS


     In the United States about 40% of  the sludge on a dry  weight basis is
disposed to solid waste landfills.  It  is presumed by  many  in the sanitary
field that adding sludge to solid waste landfills increases both the amount
and strength of leachate from these landfills.  As a  result, some municipali-
ties and states are prohibiting the disposal of sludge to these landfills.
Because of the large amount of sludge that is  disposed by this  method, signi-
ficant reduction in the availability of this disposal  route could lead to
problems for many municipalities that do not have convenient disposal alterna-
tives.  To learn the effect of sludge in solid waste  landfills  a study was
initiated  several years ago.  More than four years of  data  has  now been
collected  on leachate composition and biological activity as measured by
production of methane^.

     Because of the difficulty of settiny up different conditions within an
actual landfill that would  give  reliable comparisons,  lysimeters were used to
carry  out  the  investigation.   Figure 4  shows the details of these test cells.
The cells  were of  steel coated with epoxy sealer.  A factorial  experiment was
designed for the  solid  waste-sludge (SW-SL) experiments  that included two
sludge types from  Uashington,  D.C., anaerobically digested and lime  stabi-
lized, two simulated  rainfall  or infiltration rates, and three  levels of
sludge addition.   Controls  with  no sludge were included.   Solid  waste was
from  Cincinnati,  Ohio.  Moisture content was 42%.  Table 1 gives the  design
parameters.  Cells  13  to  16  received a  dose of small  amounts of  several  toxic
chemicals, but  analytical  problems prevented comparisons of  toxics  in leachate
from  these cells  with  leachates  from cells  5 to  8.  The  toxics  produced  no
significant  effects  on  any  other measured  parameters so  these cells  duplicate
cells  b  to 8.   Solid  waste  and sludge  were  loaded and compacted  in  four
0.46-m-high  lifts.   Leachate  was drained  once per month  and  the  volume was

                                     43?

-------
        1. Leachate Drain
        2. Infiltration  Line
        3. Temperature Probe
        4. Gas Port
Dimensions (m)
a
b
c
d
e
f
SW, SW-SL
1.8
2.7
0.3
0.3
1.8
0.3
Figure 4.  Test  cell  design.
               433

-------
                         TABLE 1.  EXPERIMENTAL DESIGN
Cell
Contents


SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW-SL
SW
SW
SW
SW
aAD
Test
Cell


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
= Anaerobical
Sludge
Type


ADa
LT&
AD
LT
AD
LT
AD
LT
AD
LT
AD
LT
AD
LT
AD
LT
NONE
NONE
NONE
NONE
ly digested
Infiltration
Rate
(Low, High)

Lc
L
Hc
H
L
L
H
H
L
L
H
H
L
L
H
H
L
H
L
H
sludge, 16% solids.
SI udge
Loading
(percent by
wet weight)
10
10
10
10
20
20
20
20
30
30
30
30
20
20
20
20
0
0
0
0

bLT = Lime treated sludge, 16% solids.
CL and H

= Annual water infiltration rate (L/kg of eel
dry weight
basis) , L =
O.b, H = 1.0.
1 waste on a

           TABLE 2.  ANNUAL AVERAGE OF COU CONCENTRATIONS OF MONTHLY
	LEACHATE COLLECTION FOR GROUPS OF TEST CELLS

Year	1	2	3	L_

Test Cell Grouping

                                             COD  (mg/L)
SW                          39,000       30,000      16,000       1,480
SW-SL-AD                    10,600        2,190        1,090         700
SW-SL-LT                    26,500        9,930        1,670         930
                                     434

-------
recorded.  Infiltration water was added once per month as indicated in Table
1 after draining the leachate.

     A large amount of data was obtained from this study and considerable
evaluation of this information was carried out.   Only the most  important
findings will be presented here.

     Leachate was not produced immediately nor even after early additions of
simulated rainwater in any of the test cells.  Infiltration gradually in-
creased until it became equal to the added water.  The time for this to occur
was between six months for the higher water addition rate and the highest
percentage sludge to 16 months for the lower addition rate and  solid waste
without sludge.  After the leachate rate reached the rate of water addition,
it consistently maintained that rate.  The only  effect of the sludye was  to
decrease by four to six months the time for which leachate rate equalled
water addition or infiltration rate.

     The most significant result of this study was the effect of sludge in
lowering the gross organic content (measured as  COD) of the leachate.  Figure
5 compares results for the 20%-sludge cells at high infiltration rate with
the SW-only cells.  Similar results were obtained for all cells in which
sludge was added.  These results are summarized  in Table 2.  For each of  the
four years, sludge addition produced lower leachate COD.  For anaerobically
digested sludge, the CUD in the leachate from SW-SL cells had dropped sharply
by the end of one year.  In the SW-only cells, a similar drop did not occur
until the end of the third year.  Decline in leachate COD from  lime-treated
sludge occurred less rapidly than for anaerobically-digested sludge.  One
objective of this study was to show the effect of sludge on toxics in leach-
ate from landfills.  Although analytical problems prevented this objective
from being attained, the very significant decline in gross organic content
resulting from sludge addition provides some justification that a similar
reduction would be found for at least some toxic materials.

     The decline in leachate COD was accompanied by an increase in methane-
rich gas.  Table 3 summarizes the rate of gas production and gas composition.
Clearly, the SW-only cells were slower to produce methane than  the SW-SL
cells.  Although the type of sludge is not differentiated in the table, lime-
treated sludge was slower to produce gas than the anaerobically-digested.  By
the third year the volume of gas from SW-SL cells had declined  significanlty
and was surpassed by gas production from the SW-only cells.  Over the four-
year period total methane production from SW-SL  cells still exceeded produc-
tion from the SW-only cells, but over the long term the difference would
probably disappear.  The pattern of methane production offers an explanation
for the early marked decline in leachate COD from SW-SL cells.   The decline
resulted from the early initiation of anaerobic  biological activity in those
cells.  Approximate calculation of the amount of dry solids converted to
methane produced would account for the COD decline.  The higher pH of the
lime-treated sludge apparently suppressed somewhat the rate of  anaerobic
activity in those cells and resulted in the slower decline in leachate COD.
The reason for leachate COD remaining low after  decline in gas  production
and, therefore, anaerobic activity in the SW-SL  cells, is probably the exhaus-
tion of the more soluble materials in the SW-SL  mixture.  Addition of more

                                     435

-------
  100,000 -
-  10,000-

O)



Q
O
O
m

u
(O
4)
    1,000-
      100-
                                               SW Cell Results
                           10       15       20       25       30

                                               Months After Startup
35
40
45
50
                      Figure  5.   Comparison of  leachate COD  from solid waste
                                  cells and cells  with 20 percent sludge.

-------
sludye to the cells, and the resulting contribution of nutrients to the
system, might be expected to stimulate more anaerobic activity and  again  in-
crease methane production.  Additional sludye has been added to some of the
cells, but results in gas production are not yet available.

          TABLE 3.  ANNUAL AVERAGE GAS PRODUCTION AND METHANE CONTENT
Year
                                          Percent Methane

SW                          11.5         43.6        52.4        54.2
SW-SL                       38.1         54.1        55.3        55.5

                                  Average Gas Production (L/hr)
SW
SU-SL
1.2
10.0
4.2
12.1
7.0
4.9
7.5
3.0
     Toxic metals data in the leachates were obtained over the history  of the
project.  Summarized data for each year are shown in Table 4.   All  SW cells
and SW-SL cells were averaged in obtaining the values shown in the  tdble.  In
all cases the metals were lower in leachates from SW-SL cells  even  though the
original metals concentrations in the sludges were all  higher  than  in the
solid waste.  Except for zinc, which showed an increase in the second and
third years in the SW-only cells, all metals declined with time and reached
similar values in both SW-only and SW-SL cells at the end  of four years.
The reason for the temporary increase in leachate zinc could have been  dis-
solving of metallic zinc under the slightly acid conditions found in  the  cells
before methane production.  Anaerobic biological activity  increased the pH by
about one unit.  The general decrease with time is probably due to  a  combina-
tion of washout and precipitation from pH increase.  Since the amounts  of
metals leached over the four-year period represent only a  small  percentage of
the total metals in the cells, further leaching of small amounts would  be
expected for a long period of time.

     This project has shown that the addition of municipal wastewater sludge
to solid waste landfills is not environmentally detrimental, but could  be
beneficial.  Although production of initial leachate may begin earlier, the
long term volume of leachate is not measurably increased.   The gross  organic
content of the leachate and, therefore, the annual mass emission, is  greatly
decreased when the landfill is new and remains lower for at least four  years.
If recovery of fuel gas is desired, addition of sludge hastens the  process by
about two years.  It may be possible to continue production of gas  for  very
long times by repeatedly injecting additional sludge every few years.  With
this manner of operation the landfill would serve as a long term sludge dis-
posal site.  The toxic metals content of the leachate,  when the landfill  is
new, is also decreased by the addition of sludge.  The  difference appears to
decrease with time and essentially disappears by the end of four years.

                                     437

-------
        TABLE 4.  AVERAGE ANNUAL CONCENTRATIONS OF METALS IN LEACHATE

sw
SW-SL
SW
SW-SL

SW
SW-SL
SW
SW-SL
SW
SW-SL
SW
SW-SL
SW
SW-SL

1
0.039
0.034
0.142
0.087

0.044
0.039
1400
660
0.298
0.229
0.64
0.33
2.19
0.60
Year
2 3
Cadmium (mg/L)
0.029 0.007
0.018 0.006
Chromium (my/L)
0.096 0.042
0.053 0.028
Copper (mg/L)
0.042 0.030
0.034 0.027
Iron (mg/L)
1330 270
54 39
Lead (mg/L)
0.232 0.102
0.129 0.063
Nickel (mg/L)
0.60 0.35
0.22 0.21
Zinc (mg/L)
12.0 3.62
0.30 0.12

4
0.004
0.003
0.019
0.022

0.012
0.013
78
40
0.050
0.043
0.21
0.18
0.14
0.12
          COMPARISON OF BACTERIAL CONTENT OF SLUDGES FROM CONVENTIONAL
                  ACTIVATED SLODGE AND LONG AERATION PROCESSES
     Present sludge regulations for land disposal  in  the U.S.  assume that the
pathogenic microorganism content of the mixture of primary  sludge and acti-
vated sludge obtained from a conventional  primary-activated sludge plant is

                                    438

-------
 the same  as  from  plants  with  long  aeration  and  no  primary  treatment.  As a
 result, the  same  degree  of  additional treatment must  be  given to all sludges
 that are  disposed to  the land.   Arguments have  been made that the long aera-
 tion time of plants such as extended  aeration is comparable to separate
 aerobic digestion of  the sludge  and should  reduce  the  requirement for further
 treatment of the  sludge.  To  provide  information on the  relative destruction
 of  pathogenic microorganisms  in  sludges  from conventional  activated sludge
 (CAS)  compared to extended  aeration (EA), a side-by-side continuous pilot
 study  was carried out using the  same  wastewater feed?.

      The  pilot study  was  carried out  using  screened wastewater from the Mill
 Creek  Plant,  Cincinnati,  Ohio.   The CAS  system  included  the primary settler,
 aerator and  final  settler.  Feed rate was 1.6 yal/min  (7900 L/day), the aera-
 tor hydraulic residence  time  was about eight hours, and  the approximate
 solids retention  time (SRT) in the aerator was seven days.  The EA pilot sys-
 tem did not  include a primary clarifier.  The feed rate  to the EA system was
 0.93 gal/min  (5100 L/day),  and the aerator hydraulic residence time was about
 24  hours.  The SRT was varied over a  range from 19 days  to 32 days, but reduc-
 tion in microorganisms did not change within this  ranye.  Actual  pathogens
 were not  measured  in  the  study.  It was  intended to include salmonella, but
 levels near  or below  the  detection limit prevented this.  The common indica-
 tors, total  coliforms, fecal  coliforms,  and fecal  streptococci, were used
 instead to characterize  the effects of the two treatment systems.  About 30
 sets of grab  samples  were taken  from each system for bacterial  analysis.

     Overall  removals  for each treatment system are shown in Table 5 for the
 three indicator organisms.  Since the microorganism determinations are done
 on  wet sludge, the results can be reported on a total  volume basis or a
 solids basis.  Regarding disposal on land, organism density on  a  total  solids
 basis is  usually  of greatest  interest.   In this study, a modification was
 made with results reported on a volatile suspended solids (VSS) basis.   Simi-
 lar  results would have been obtained using a total  solids basis,  except for
 very dilute samples where inorganic materials can  become significant.   Table
 5 shows clearly that  the longer-SRT process, EA, results in a greater reduc-
 tion of indicator organisms.  The difference expressed as log-to-base-ten
 ranged from 0.84 for  fecal streptococci  to 1.21 for total coliforms.  Although
 not  shown in  Table 5,   results from samples taken of the primary and  secondary
 sludge from the CAS system show that about 85 percent  of the organisms  are
 associated with the primary sludge.  Much of the improvement of the  EA system
 results from  the fact  that the primary sludge undergoes what is comparable  to
 a degree of aerobic digeston in this system.

     Although actual  pathogens were not  measured in the pilot study, in  an
 earlier study a bacterial pathogen, salmonella,  was measured along with  the
 three indicator organisms measured  in  the pilot study**.  In this  earlier study
 reductions across four long-SRT plants without  primary were compared with
 reduction  across one conventional primary-activated sludge  plant.  The  long-
 SRT plants included two EA plants and  two oxidation ditches.  Reduction  of
the  indicator organisms over the four  long-SRT  plants  were  remarkably  consist-
ent.  Average reductions  expressed  as  logs were 1.76  for total  coliforms, 2.22
 for fecal  coliforms and 1.64 for fecal  streptococci.   Results are  almost  iden-
tical or only slightly higher  than  those  shown  in  Table 5 for the  pilot  study.

                                    439

-------
             TABLE 5.   BACTERIAL DENSITIES IN SOLIDS  FROM EXTENDED
                       AERATION AND CONVENTIONAL  ACTIVATED SLUDGE
Indicator
Sample
Bacterial  Density[1ogio(no./g VSS)3
Total  Coliforms
Fecal  Coliforms
Fecal  Streptococci
Influent Solids
EAa Sludge
Difference*3

CASC Sludge
Difference

Influent Solids
EA Sludye
Difference

CAS Sludye
Difference

Influent Solids
EA Sludge
Difference

CAS Sludge
Di fference
             9.28
             7.59
             1.69
             8.80
             0.48

             7.95
             6.00
             1.95

             7.05
             0.90

             7.34
             5.99
             1.35

             6.83
             0.51
aEA          Extended Aeration
^Difference  Influent Solids Bacterial  Density - Sludge Bacterial  Density
CCAS         Conventional  Activated Sludye


Results for salmonella were complicated by some determinations being less
than the detectable limit, but estimates of the median reductions  for the
four lonySRT plant were from 1.1 to 1.3 loys.  Salmonella reduction for the
CAS plant was obtained for both the waste activated sludge and the primary
sludge.  As was the case for indicator organisms in the pilot study, much of
the salmonella was associated with the primary sludge.  Reduction  in the
waste activated sludge was about 1.3 loys, but for the primary only 0.7 log,
giving a reduction for the mixture of about 0.8 log.  This reduction was,
therefore, 0.3 to 0.5 log less than for the lony-SRT plants.

     Well operated digestion of mixed primary and activated sludge has been
observed to result in about two logs indicator reduction and one log salmon-
ella reduction.  Data obtained from these studies indicate there is approxi-
mately a one log greater reduction of indicator organisms for lony-SRT-no-
primary systems compared to CAS and 0.3 to 0.5 log greater reduction of
salmonella.  Although there is a need for additional data, especially for
pathogenic organisms, available data suggest that some credit regarding
further sludge treatment for land disposal should be given to the long-SRT
systems.
                                     440

-------
                                  REFERENCES
1.  Molton, P. M., A. G. Fassbender, and M. D.  Brown.   STORS:   The Sludge to
    Oil Reactor System.  EPA-6QO/2-86-034, U.S. Environmental  Protection
    Agency, Cincinnati, Ohio, 1986.

2.  Lee, K. M., P. Griffith, J. B. Farrell, and A.  E.  Eralp.   Conversion  of
    Municipal Sludge to Oil.  Accepted by Water Pollution Control  Federation
    Journal, July 1987.

3.  The City of Longmont, Colorado.   Aqueous-Phase  Oxidaiton  of Sludge Using
    the Vertical Reaction Vessel  System.  EPA/600/2-87/022,  U.  S.  Environ-
    mental Protection Agency, Cincinnati, Ohio, 1987.

4.  Morill, G. B.  Municipal Sludge  Oxidation with  the Vertical  Tube Reactor,
    In:  Proceedings, Tenth United States/Japan Conference on  Sewage Treat-
    ment Cincinnati, Ohio, 1985,  pp  502-515, EPA/600/9-86/0156,  1986.

5.  Modell, M.  Processing Methods for the Oxidation of Organics in Super-
    critical Water.  U.S. Patent  No. 4,543,190, issued September 4, 1985.

6.  Farrell, J. B., G. K. Dotson, J. W. Stamm,  and  J.  J.  Walsh.   The Effects
    of Municipal Wastewater Sludge in Leachates and Gas Production from
    Sludge Refuse Landfills.  Presented:  U.S./U.S.S.R. Bilateral  Agreement
    Symposium on Municipal and Industrial Wastewater Treatment,  March  20-21,
    1987, Cincinnati, Ohio.

7.  Lee, K. M., J. B. Farrell, A. E. Eralp, and R.  A.  Rossi.   Bacterial
    Density Reduction in Activated Sludge Processes.  Internal  Report, U.S.
    Environmental Protection Agency, Cincinnati, Ohio 1987.

8.  Farrell, J. B., B. V. Salotto, and A. D. Venosa.  Reduction  in Bacterial
    Densities of Wastewater Solids by Three Secondary Treatment  Processes.
    Internal Report, U.S. Environmental Protection  Agency, Cincinnati, Ohio,
    1987.
                                   441

-------
STATUS OF THE POTABLE WATER REUSE DEMONSTRATION PROJECT AT DENVER
                                by

                William C.  Lauer, Project Officer
                        Denver Reuse Plant
                      Denver, Colorado 80022

                               and

                    John J.  Convery, Director
                   Wastewater Research Division
              Water Engineering Research Laboratory
               U.S. Environmental  Protection Agency
                      Cincinnati, Ohio 45268
         This paper has been reviewed in accordance with
         the U.S. Environmental Protection Agency's peer
         and administrative review policies and approved
         for presentation and publication.
                  Prepared  for  Presentation  at:

             Eleventh  United  States/Japan  Conference
                  on Sewage Treatment  Technology
                           Tokyo,  Japan

                       October  12-14,  1987


                               443

-------
                               INTRODUCTION
       The purpose of this paper is fourfold: (1) report on the current
status of the Denver Potable Water Reuse Demonstration Project; (2)
describe the Phase I process performance results; (3) evaluate these
performance results for compliance with the new requirements in the
recent Amendments to the Safe Drinking Water Act and (4) present a
summary of the Phase I operating costs of the Denver facility.

       The project is designed to determine the feasibility of renovating
secondary treated wastewater to potable water including resolution of the
issues of water quality safety, process dependability, economics, regulatory
agency approval  and social acceptability.

       Process dependability includes both the concepts of reliability
and utilization.  Reliability is the ability of the process to produce
water which satisfies specified standards such as the EPA Primary and
Secondary Maximum Contaminant Levels (MCL) and Maximum Contaminant
Level Goals (MCLG's) for drinking water.  The MCL's are enforceable
standards required to be set as near as "feasible" to the MCLG's (treatment
goals), taking cost into consideration.  The MCLG's are required to be set
at levels that would result in no known or anticipated adverse health
effects with an adequate margin of safety.  The design reliability
standards based upon EPA Primary and Secondary MCL's are shown in
Tables 1 and Table 2, respectively.  The EPA proposed MCLG's are
shown in Appendix A.  Utilization is measured by comparing the quantity
of water produced which satisfies the reliability parameters to the
maximum production capability exclusive of lost production due to power
failures.

  UTILIZATION FACTOR =
    (Gallons produced - Gallons not meeting reliiabi'l ity standards) X 100
         Maximum production in gallons (exclusive of power outages)

       The 1986 Amendments to the Safe Drinking Water Act were signed by the
President of the United States on June 19, 1986.  Every public water supply
in the Country must meet the National Primary Drinking Water Regulations
which currently consist of 21 contaminants.  The new Amendments require
the regulation of some 83 contaminants within three years^.  A complete
list of contaminants which are currently regulated or proposed for regu-
lation is shown in Appendix B.  EPA has the option of substituting up to
seven other contaminants for those on the list if the Agency finds this
will  provide greater health protection.  The Agency is currently consider-
ing the deletion of zinc, vanadium, sodium, molybdenum, dibromomethane,
aluminum and silver.  Additions to the list which are being considered
                                    444

-------
 include  aldicarb  sulfoxide, aldicarb sulfone, ethyl benzene, heptachlor,
 heptachlor  epoxide,  styrene,  nitrate.   In addition to the above 83, at
 least  25 more  primary  standards will be required by 1991; with 25 more
 standards expected every three years thereafter.  By 1988, EPA must
 specify  criteria  for filtration of  surface water supplies and by
 1990,  criteria  for disinfection of  surface and ground water supplies.
 The  Act  also requires  that MCLG's and MCL's be proposed simultaneously
 and  promulgated simultaneously.  The Administrator of EPA must list the
 technology, treatment  technique, and other means that he determines are
 feasible for meeting the MCL.  This does not mean that these specific
 techniques must be used for meeting the MCL.  To overcome the lack of
 information on  the occurrence of contaminants of potential health
 significance,  the Act  requires cities to monitor another set of 50
 contaminants shown in  Appendix C.

       The 1.0 MGD (.043 m3/s) Demonstration Facility at Denver began
 full operation on October 1, 1985.  EPA provided research grant funding
 of $7.05M toward the $30 million project cost which includes the capital
 cost of  the facility,  five years of operation and testing as well  as
 health effects studies.

       The Process Flow Scheme2 consists of: single stage of lime clari-
 fication, recarbonation, pressure filtration, selective ion exchange for
 ammonia  removal, first-stage activated carbon adsorption, ozonation,
 second-stage activated carbon adsorption, reverse osmosis, air stripping
 and chlorine dioxide disinfection.  Unit processes following first-stage
 activated carbon treatment are operated at a reduced flow rate of 0.1 MGD
 (.0043 m3/s).

       Process alternatives are to be evaluated in four phases to identify
 the overall  treatment  sequence which could provide the best quality water
 at least cost.  Special removal  studies, contaminant dosing studies, unit
 process optimization studies and selected health effects testing will  also
 be conducted to fully  characterize the plant performance.

       Following the four phase plant optimization period  lasting  two
years, the process configuration to be used  for the remainder of the
 project will be selected.   During this phase of the study health effects
testing including whole animal testing will  be conducted to compare the
 plant product water to the Denver potable supply.   A public information
program introducing the concept of water recycling to  future consumers
and an extensive quality assurance program are also being  conducted.

PHASE I TESTING PROGRAM

       During Phase I, which lasted from October 1,  1985 to March  28,  1986,
the ion exchange and  regenerant recovery system for ammonia removal  were not
operated.  The process schematic for Phase I  is  shown  in Figure  1.   The
                                    445

-------
operational  parameters for the unit processes operated during this phase
of the study are shown in Table 3.

       Following first-stage activated carbon treatment the flow stream
was split with 0.1 MGD (.0043 m3/s) receiving the additional  treatment.
The remainder of the flow 0.9 MGD (.039 m3/s) was disinfected with
chlorine dioxide and returned to the wastewater treatment plant for
use in nonpotable systems.

       Phase I test results for general, radiological, microbiological,
and inorganic parameters are listed in Table 4.  The results  for the
Reuse Plant Influent, Reuse Plant Product, and the Denver Drinking Water
comparison are presented for the time period October 1, 1985  - March 28,
1986.  It is interesting to note that with the exception of turbidity,
fluoride, asbestos, and the microbiological parameters, the measured
Reuse Plant Influent Parameters satisfy all existing and proposed
primary drinking water standards.  The Reuse Plant Effluent satisfies
all of the primary, secondary and proposed recommended MCL's  except pH
as shown in Tables 5, 6, and 7.  The finished water pH in a full pro-
duction plant could easily be adjusted to be in the appropriate range.
Removals of most parameters through the Phase I treatment processes
exceeded 95% except for boron, uranium, chloride, silica, TKN and
ammonia-N.  Figures 2 and 3 show the progressive removal of Total
Organic Carbon (TOC), Membrane Heterotrophic Plate Count (M-HPC),
and total coliform through the sequence of unit processes.  No
significant removal of the aerobic heterotrophic organisms occurred
until the reverse osmosis unit.  It is notable that the results for
the Reuse Plant  Product are either lower than or not significantly
different from Denver Drinking Water for every parameter tested
with the exception of three: Boron, Ammonia-N, and Total Kjeldahl
Nitrogen (TKN).

       There are no U.S. standards for boron in drinking water.  A limit
has been set at  5.0 mg/L for boron in Canada.3  The levels found in the
Reuse Plant Product and Denver Drinking Water are near the analytical
detection limit  (0.20 and 0.12 mg/L) and are more than a factor of twenty
lower than the Canadian limit.

       The higher ammonia-nitrogen concentrations in the Reuse  Plant
Phase I  Product  than  in the  Denver Drinking  Water (3.2 mg/L vs  0.3 mg/L)
were expected  since the ammonia  removal ion  exchange process was not
operated during  the evaluation period.  The  higher TKN results  can be
fully explained  by  the  increased ammonia-N values.  There  are  no
standards  for  the ammonia-N  concentration  in drinking water in  the
United  States,  Canada or  set  by  the World  Health Organization.   However,
there is concern regarding  the conversion  of ammonia-N to  nitrite-N or
                                   4/16

-------
nitrate-N.  Both of these nitrogen species are or will  be regulated.  The
current MCL for N03-N is 10 mg/L.  The proposed MCLG for NOz-N is 1 mg/L.
There are definite health effects associated with ingestion of these ions.4
The residual ammonia levels experienced in this test can be reduced by
various means including chlorination.  Alternate methods for ammonia-N
removal will be investigated in future process sequence evaluations which
may omit the selective ion exchange system.

       Confirmed trace organic compounds found in the Plant Influent, Plant
Product, and Denver Drinking Water are listed in Table  8.  The compounds are
grouped by their maximum concentration over the October - March period.
Compounds which have been tentatively identified by mass spectra library
comparison for the Reuse Product Water and Denver Drinking Water are
shown in Appendices D and E, respectively.  Estimated concentrations are
based upon internal standards.  Compounds identified as having been confirmed
are based upon known concentrations of certified standards.  Three sample
preparation methods were used for organic analyses: Grob closed-loop strip-
ping, purge and trap, and liquid-liquid extraction.  The results listed
combined data from all of these methods.  Only five compounds were found
at concentrations above 1 ug/L in the Reuse Plant Product water.  These
represent single events and maximum concentrations.  Denver drinking
water contained eleven compounds with concentrations in excess of 1 ug/L.
None of the compounds identified in either sample were  in concentrations
approaching any established or proposed standards.

       Many analyses were performed which produced undetectable results  or
limited data with low concentrations.  These included:  rare earth elements,
radionuclides, microscopic examination, enteric virus,  arsenic, cyanide,
Campy!pbacter. Salmonella. Shigella, parasites and asbestos.  Most of
these tests were intended as screening tests which were performed in-
frequently.  If concentrations of concern were found, the frequency of
sampling would have been increased.  However, this was  not necessary in
either the Reuse Product or Denver Drinking Water samples.

                    UNIT PROCESS OPERATING EXPERIENCE

CHEMICAL CLARIFICATION

       Annual  cleaning of the influent pipe line to remove organic slime
deposition was found to be necessary to maintain the raw water flow plus
backwash equalization basin recycle flow at 1.0 MGD (.043 m^/s) with the
existing pump.  Retrofitting the influent channel  with  fine bubble dif-
fusers  (1  ft-* air/ft^ water) to strip carbon dioxide from the secondary
effluent has reduced the required chemical lime dose by ten percent re-
sulting in a savings of $10,000 per year.  Each mg of C02 consumes 1.7 mg
of lime.  The tertiary lime clarification system is operated as a single
stage excess lime treatment system with ferric chloride addition as a
coagulant.  The pH feedback process control  system has  been working well
since the  response time was reduced to ten seconds by feeding hydrated
                                    447

-------
lime with an eductor.   The pH probe requires  daily  cleaning  with  an  acid
rinse.   Carbon dioxide is sparged beneath a  radial  flow turbine mixer to
reduce  the pH to 7.7 prior to entering the ballast  pond.

       Lime clarification reduced the influent turbidity from  8.6 to 1.9
NTU.  Total organic carbon was reduced from  17.2 mg/L to 8.2 mg/L.
PRESSURE FILTRATION

       Two of the three multi-media pressure filters are operated simul-
taneously at 4.42 gpm/ft2 (0.18 m/min).   Each filter has a surface area
of 78.5 square feet (7.3 m2).  The media for the filters consists of 16.5
inches (0.42 m) of anthracite coal (effective size = 1.0 to 1.1  mm, sp.
gr. = 1.6); 9 inches (0.23 m) of sand (effective size 0.45 to 0.55 mm,
sp. gr. = 2.6); and 4.5 inches (0.11 m)  of garnet (effective size = 0.3
to 0.4 mm, sp. gr. = 4.0) supported by 10 inches (0.254 m) of gravel.
The filter cycles ranged from 16.0 to 19.0 hours and were terminated
when the headloss reached 11 feet (3.35  m).   The backwash sequence
includes a surface wash step.  The surface wash routine takes about 17
minutes at an average flow rate of 56.5  gpm (0.00356 m3/s).  The total
backwash waste flow is equal to about 7.5% of the total filter flow.
This corresponds to an average filter production efficiency of 92.5%.
Filter flow was wasted for 10 minutes prior to returning the unit to
production service.

       The, filters removed an average of 78% of the influent turbidity to
a level of 0.33 NTU.  Filter effluent quality was highly consistent and
independent of the influent turbidity levels within the range of 0.6 to
3.3 NTU.  The dissolved oxygen was also  reduced across the filters from
a geometric mean of 7.53 mg/L to an effluent value of 2.05 mg/L.  Total
coliform counts were reduced by an average of 32% across the filters.
Substantial biological activity and loss of dissolved oxygen within the
filters was not controlled by shock treatment of the filters for six hours
with 75 mg/L of chlorine dioxide on a monthly basis.

       Multiple (4) and topical additions of solid calcium hypochlorite
(Ca(OCl)2, HTH) with dosages as high as  390 mg/L and contact time of
24-30 hours were able to reduce the initial oxygen depletion to 15%.
For Phase II, the backwash flow rate was increased to 1500 gpm
(0.094 m^/s) for 25 minutes and surface  wash time extended to 25 minutes.
CARBON ADSORPTION

       The activated carbon used for both the first- and second-stage
adsorption is  Filtrasorb 300, a crushed coal-based carbon, in the 8 by 30
mesh  (0.6 to 2.4 mm) size range.  The nominal bed volume is approximately
                                   448

-------
3200 cubic feet with an empty bed contact time of 33 minutes. The hydraulic
loading rate is 6.04 gpm/ft^ (0.245 m/min) and the columns are operated
in a downflow mode.  During a six month evaluation phase this represents
a dosage of 71 mg/L.  Initially the columns were backwashed and the sur-
face fines were skimmed which resulted in an initial clean bed headloss
of 8.5 feet (2.59 m).  The columns were backwashed at 17.7 gpm/ft^
(0.718 m/min) when the headloss exceeded 15 feet (4.57 m).  A combination
of factors including:  biological activity, lack of surface wash mecha-
nisms in the column design and 20 feet (6.09 m) excessive free-board
from bed surface to backwash waste header resulted in poor backwash
performance and the necessity to periodically remove 55 ft^ (1.55 m^)
of medium.  This was equivalent to removing a six inch (0.15 m) layer
of carbon.  During the six months of Phase I operation 5% of the carbon
was physically removed by skimming.

       The first-stage carbon adsorption column removed 91% of the influent
TOC initially and 51% after six months of operation.  Figure 2 shows the
geometric mean TOC concentration for each unit process for Phase I and
indicates an average removal across the first-stage carbon column of 66%.

       Virgin carbon purchased to make up for inventory losses is added to
the second-stage column.   Second-stage carbon is used to make up first-stage
inventory needs.  Only first-stage carbon is thermally regenerated. The
second-stage column has a nominal bed volume of 340 cubic feet (9.58 m^).
The daily average flow is 86,000 gallons (3.25 m^) which corresponds to a
hydraulic loading of 4.7  gpm/ft? (1.06 m/min).  Over the six month period
of Phase I this corresponds to a dosage of 88 mg/L.  The second-stage
column had an initial headloss of 7.8 feet (2.38 m) after two feet
(0.61 m) of fines were removed.  No further fines removal were required.
TOC removals ranged from  a maximum of 85.7% initially to a minimum of
38% at the end of the period.  The geometric mean TOC removal average
62% from 2.6 mg/L to 1.0  mg/L.

CARBON REGENERATION

       The carbon regeneration system consists of the following functions:
(1) carbon transport as a slurry 1.5 inch eductors (3.8 cm), (2) drying
with a manually controlled variable speed dewatering screw auger feed
system to the drying section of the fluidized bed system, (3) regeneration
of the carbon by gasifying adsorbed organics in an oxygen limiting environ-
ment at 1600 - 1800°F, (4) incineration of the off gases in the presence
of 3 to 4% oxygen and partial recycle to the dryer, (5) quenching of the
carbon and (6) off gas treatment consisting of cooling and particulate
removal  in a variable-throat venturi scrubber and a tray impingement
scrubber.

       The actual performance of the carbon regeneration furnace compared
to operating goals is shown in Table 9.
                                    449

-------
OZONE

       The primary purpose of ozonation  is  to  oxidize  organic  substances
that were not removed in the first-stage carbon  columns.   Oxidation was
expected to either remove some of the organics directly or alter  their
form to facilitate their adsorption in the  second-stage carbon columns.
Ozone also acts as a disinfectant for bacteria and  viruses.

       The ozone unit is designed to treat  0.086 MGD (0.0037 m3/s)  which
is 10% of the discharge from the first-stage carbon adsorption process.
The contact basin is rectangular in shape with a depth of 15.8 feet
(4.82 m), a length of 14 feet (4.28 m),  and a  width of 2.5 feet (0.76 m)
which provided a mean contact time of 60 minutes.  The basin  is partitioned
by aluminum baffles into six contacting  compartments with ozone diffusers
and one quiescent zone which allows the  release  of  non-absorbed bubbles
of ozone.  Released gases are collected  and sent to the catalytic ozone
destruction units.

       Ambient air is compressed to 100  psig (689 kPa), filtered  and
dried to a dew point of - 70°F and then  refiltered  prior to entering the
ozone generator at 11 psig (75.8 kPa).  The air  flow to the generators
was 4228 actual ft3/day (0.0014 m3/s).  The two  ozone generators  are
cylindrical stainless steel tanks with 15 glass  dieletric tubes each
encircled by stainless tubes.  A discharge  field generates a  corona
effect in the gap between the glass and  steel  tubes.  As air  is pumped
through the gap, oxygen molecules are split and  ozone is formed.   The
production of ozone is varied by a voltage  regulator that controls the
amount of electricity to create the corona  discharge.   A geometric mean
dose of 1.89 mg/L was provided to the contact basin which had  an overall
transfer efficiency of 72.7%.

       The ozonation unit did not remove any TOC as shown in  Figure 2.
Total coliform removal averaged 66.4% (412  to 139 counts/100  ml).  The
membrane-heterotrophic plate count was reduced 40% to 1.8 x 105 counts/ml.
Coliphage B removals were 98.8% to 1.4 PFU/100 ml_.

REVERSE OSMOSIS

       The second-stage carbon column effluent is acidified with hydro-
chloric acid  to pH 6.0, dosed with sodium hexametaphosphate to inhibit cal-
cium sulfate  precipitation (6 mg/L), filtered through 5 micron polypropylene
cartridge filters and pressurized to 260 psig (1790 kPa) for processing
in one of three 35 gpm  (0.0022 m3/s) reverse osmosis units.  Each unit
consists of four  first-stage tubes, two second-stage tubes and one third-
stage tube.   Each tube contains six spiral  wound polyamide membranes.  The
water recovery through each  stage is approximately 50% resulting in an
overall water  recovery of 86% and salt rejection of >97% based upon TDS.
                                    450

-------
       Due to the relative permeabilities of the various  carbonate  species,
the pH of the recovered permeate (4.6)  is lower than  that of feed.   It  is
neutralized via air stripping at a gas  to liquid ratio  of 100:1  to  remove
98% of the dissolved carbon dioxide to  a residual  of  4  mg/L.  The brine
stream (10% of flow) is presently discharged to the sanitary sewer.

       When feed pressure increases 10-15% to maintain  permeate  flow, the
unit is first cleaned with warm (32°C)  citric acid solution  (21  g/L) and
adjusted to pH 3.5 to remove metal hydroxide and calcium  carbonate  scale.
Next the unit is rinsed and cleaned with a warm solution  of  borax,  EDTA,
and trisodium phosphate (10 g/L each)  to remove organic and  biological
residues.

       Ammonia nitrogen and total organic carbon removals averaged
86% to residuals of 3.2 mg/L and 0.2 mg/L respectively.  The few milli-
grams per liter of ammonia-nitrogen can be used beneficially to  provide
a chloramine residual in the finished  water.  Persistent  coliform contami-
nation of the permeate at a mean level  of 1.5 counts/100  ml  was  observed
and attributed to permeate side colonization rather than  leakage.

       Total operating time ranged from a minimum of  10 days to  a maximum
of 131 days.  Longer term operating expectations are  two  months  for each
module if all upstream units are performing satisfactorily.   Membrane
life is now 4 plus years which exceeds  the estimate of  3  years.

CHLORINE DIOXIDE

       Chlorine dioxide was chosen because it is a more effective viricide
and bactericide than chlorine, is applicable over a wide  pH  range and with
careful control, and reduces the potential for formation  of  chlorinated
organics.  Chlorine dioxide is generated on-site by reacting chlorine
solution with 25% sodium chlorite (NaClOg) solution with  vacuum-induced
delivery of reactants.  Chlorine dioxide output capacity  is  5.8  - 41.8
Ib/day (0.044 - 0.32 kg/day).  Careful  monitoring of  the  various chlorine
species produced from the generator is  necessary.   The  primary chlorine
species include chlorine dioxide, chlorite, chlorine  and  chlorate.
Speciation analyses are performed weekly and the chlorine dioxide yield
is determined twice daily with the routine absorbance (440 nm) test.  The
current generator design is capable of producing yields greater  than  90%
with minimal excess chlorine down to concentrations of  20.0  mg/L (15%).
Chlorine dioxide concentrations are of the order of 245 mg/L.

       Chlorine dioxide is applied to  the first-stage carbon adsorption
effluent and to the reverse osmosis effluent.  Profiles of the mean total
coliform and mean membrane heterotrophic plate count  (m-HPC) through  the
treatment plant are shown in Figure 3.   Coliforms are reduced significant-
ly by lime at pH above 11.  Ozone further reduces the viable population
                                   451

-------
to a low value.  Following reverse osmosis essentially no  coliforms
remain.  Chlorine dioxide provides protection from regrowth.   The plate
count organisms were not reduced significantly by the lime treatment.
Ozone reduced these organisms by less than one log.   The reverse osmosis
units provided more than 3 log removal.   After complete treatment and
chlorine dioxide disinfection, mean m-HPC values  are less  than one count
per millilHer.  This excellent performance was achieved with  an applied
dose of only 0.25 mg/1  and a contact time of 3.8  minutes.

ECONOMIC ANALYSIS

       The direct operation costs for the Denver  Reuse Demonstration
Plant during Phase I are tabulated in Table 10 and summarized  graphically
in Figure 4.  Fifty two percent of the unit process  costs  are  associated
with the reverse osmosis unit.

       The carbon regeneration costs are based upon  regeneration at 6
month intervals (i.e.,  treatment of 7.439 m^ wastewater/m^ carbon) and
cost experience through the 2nd regeneration campaign.  The chemical
cost for activated carbon represent the cost of carbon replacement due
to losses during operation (approximately 20% of total) and regeneration
(approximately 80% of total).  Two thirds of the  utility cost  is asso-
ciated with normal operation and the balance with carbon regeneration.

SUBSEQUENT TESTING PROGRAM

       Phase II began April 16, 1986 and was concluded in October 17,  1986.
Phase II incorporated the operation of all unit processes including the ion
exchange process for ammonia removal and recovery by regeneration of the
exchange media.  The clinoptilolite columns are operated in a  downflow
mode at 5 gpm/ft^ (0.2 m/min.) to remove ammonium ion.  The columns
are regenerated with a concentrated (2%) sodium chloride solution in a
batch-counter-current flow mode.  Ammonia is then removed from the spent
regenerant after pH adjustment with NaOH and clarification by  air stripping
and absorbed in sulphuric acid and disposed of on the plant grounds as a
nitrogen fertilizer.  Problems occurred with the regeneration  system
which resulted in periodic salt leakage into the product water and in-
efficient regeneration of the ion exchange media.   Influent ammonia
(NH4-N) levels averaging 24 mg/L were reduced to 4.5 mg/L by the ion
exchange process.

       Phase III started November 10, 1986 and was terminated  prematurely on
February 24, 1987.  The goal in Phase III was to evaluate a non-reverse osmosis
process sequence to obtain information which may support a reuse treatment
sequence which provides for split treatment and blending of effluents to
satisfy quality objectives while minimizing costs.   Phase III  was terminated
prematurely because nematodes occurred in the product water surviving
clarification, filtration, ozonation and chlorine dioxide disinfection.
                                      45?

-------
Partial nitrification of the ammonia present in the ozonated water occurred
in the second stage carbon adsorption column.  The resulting nitrite con-
centrations increased the chlorine dioxide demand of the water to an un-
acceptable level.  Complete nitrification was demonstrated by reducing the
flow rate to the ion exchange columns which reduced the ammonia level  to
1 mg/L.

       Chlorine dioxide was added to the filter pump wet well to provide
0.1 mg/1 residual to the filter influent and eliminate the dissolved oxygen
reduction which occurred across the filters.  As a consequence of this
operational change, filter run lengths were extended from 20 to 70 hours.
Phase  IV was started March 5, 1987 and is currently underway.  This Phase
of the evaluation was initiated without ion exchange, ozonation or carbon
adsorption.  The second stage of carbon adsorption and ozonation were
subsequently returned to service because of excessive pressure build-up
in the reverse osmosis unit.

                                 SUMMARY

    The Phase I results have shown that the Reuse Plant effluent satisifies
all of the primary, secondary and proposed recommended MCL's except pH.
Furthermore, the Phase I operating results indicate that this high quality
water can be reliably produced at an operating cost of $3.60 per thousand
gallons ($0.95/m3), with approximately half of the unit process costs
attributed to reverse osmosis operation.
                                   453

-------
          TABLE 1.    RELIABILITY STANDARDS  -  EPA PRIMARY MCLs
               PARAMETER                             MCL1
          Physical/Aesthetic
              Turbidity                              1 NTU

          Major Cations, Anions
              Fluoride                               1.72
              Nitrate-N                             10

          Trace Metals
              Arsenic                                0.05
              Barium                                 1
              Cadmium                                0.01
              Chromium                               0.05
              Lead                                   0.05
              Mercury                                0.002
              Selenium                               0.01
              Silver                                 0.05

          Radiological
              Gross Alpha                            5 pCi/L
              Gross Beta                            50 pCi/L

          Microbiological
              Total Coliforms                    1/100 mL

          Trihalomethanes
              TTHM                                   0.10

          Trace Organics
              Endrin                                 0.0002
              Lindane                                0.004
              Methoxychlor                           0.1
              Toxaphene                              0.005
              2,4-D                                  0.1
              2,4,5-TP (Silvex)                       0.01
1 Units in mg/L unless otherwise noted
2 Fluoride MCL is related to the annual average maximum daily air temperature

-------
       TABLE 2.   RELIABILITY STANDARDS  -  EPA SECONDARY MCLs
             PARAMETER
      MCL1
        Physical/Aesthetic
            PH
            Color
            MBAS (Foaming Agents)
            Odor

        Trace Metals
            Copper
            Iron
            Manganese
            Zinc

        Major Ions
            TDS
            Chioride
            Sulfate
      6.5-8.5
     15 CU
      0.5
      3 TON
      1
      0.3
      0.05
      5
    500
    200
    250
        Microbiological
            Coliphage B
            Coliphage C
                           OTHER STANDARDS
0/100mL
0/100mL
Units in mg/L unless otherwise noted

-------
            TABLE 3.   PHASE I PROCESS OPERATING PARAMETERS
LOCATION
Influent
Rapid Mix Basins
Flocculation Basin
Chemical Clarifier
Recarbonation Basin
Ballast Pond





Filters
PARAMETERS
VALUES
Flow Rate
Turbidity
Backwash Recycle
Flow Rate
Detention Time
Velocity Gradient
Lime Dose
Ferric ChloriDe Dose
pH Set Point
Detention Time
Velocity Gradient
Flow Rate
Detention Time
Overflow Rate
Waste Sludge Flow Rate
Sludge Solids Concentration
Sludge Wasted Daily
Turbidity
Detention Time
Velocity Gradient
Carbon Dioxide Dose
pH Set Point
Detention Time
Turbidity
Flow Rate
Hydraulic Loading Rate
Avg. Fil ter Run Length
Backwash Duration
Backwash Flow Rate
Surface Wash Duration
Surface Wash Flow Rate
Backwash Loading Rate
Terminal Pressure Drop
Turbidity
0.91 MGD
8.6 NTU
0.11 MGD
1.02 MGD
5.8 Min
326 I/sec
530 mg/L
13 mg/L
11.2
24.5 Min
100 L/sec
0.98 MGD
98.8 Min
808 GPD/Ft2
0.033 MGD
2.53%
6.9X103 Ibs/day
6.3 NTU
11.67 Min
533 I/sec
230 mg/L
7.7
149.6 Min
1.9 NTU
0.32 MGD
4.42 GPM/Ft2
17.2 Hrs
25 Min
1250 GPM
17 Min
56.5 GPM
15.96 GPM/ Ft 2
11.0 Ft
0.33 NTU
                                  456

-------
TABLE 3. (continued)

LOCATION
First-Stage Carbon







Ozone Basin









Second-Stage Carbon







Reverse Osmosis




PARAMETERS
Flow Rate
Hydraulic Loading Rate
Throughput Rate
Empty Bed Contact Time
Backwash Duration
Backwash Flow Rate
Backwash Loading Rate
Terminal Pressure Drop
Flow Rate
Detention Time
Ozone Residual
Ozone Off Gas Concentration
Ozone Transfer Efficiency
Applied Ozone Dose
Ozone Absorbed Dose
Ozone Produced
Generator Air Flow
Generator Power Consumption
Throughput Rate
Hydraulic Loading Rate
Empty Bed Contact Time
Backwash Duration
Backwash Flow Rate
Backwash Loading Rate
Terminal Pressure Drop
Turbidity
Flow Rate
Feed Pressure
Feed Conductivity
Product Conductivity
Product Water Recovery
VALUES
0.98 MGD
6.04 GPM/Ft2
1.73 BV/Hr
33.1 Min
20 Min
2000 GPM
17.7 GPM/Ft2
15.0 Ft
0.086 MGD
59.7 Min
0 mg/L
0.06%
72.7%
1.89 mg/L
1.37 mg/L
1.46 Ibs/day
4228 ACFD
0.8 KWH
1.43 BV/Hr
4.75 GPM/Ft2
42.0 Min
20 Min
200 GPM
15.9 GPM/Ft2
15.0 Ft
0.17 NTU
0.042 MGD
260 PSI
1013 UMHOS/CM
50 UMHOS/CM
86%
             Rejection Based  on  Conductivity 95%
             Hydrochloric Acid  Dose          147      mg/L
Disinfection
Chlorine Dioxide Dose
Chlorine Dioxide Residual
Detention Time
Turbidity
0.29
0.11
15.9
0.04
mg/L
mg/L
Min
NTU
1 MGD = .0438 m3/s
1 GPM = 6.309 X 10-5 m3/s
1 GPM/ft2 = 0.041 m/mln.
1 ft = 0.305 m
1 Ibs/day = 0.0076 kg/day
1 ACFD = 0.026 m3/day
1 PSI = 6/89 kPa
                        457

-------
           TABLE 4.    PHASE I TEST RESULTS
                      MEAN VALUES OCTOBER 1, 1985 - MARCH 28,  1986
             (AH concentrations in mg/L unless otherwise indicated)

PARAMETER
General
Total Alkalinity - CaCOa
Hardness - CaC03
TSS
TDS
Specific Conductance-umhos/cm
pH - Units
D.O.
Temp - °C
Turbidity - NTU
TKN
TOC
Color - Units
Particle Size 128u
(count/50mL)
Particle Size 64-128u
(count/50mL)
Particle Size 32-64p
(count/50mL)
Particle Size 16-32u
(count/50mL)
Particle Size 8-16y
(count/50mL)
Particle Size 4-8u
(count/50mL)
Asbestos-MFibers/L
MBAS
Radiological
Gross Alpha - pCi/L
Gross Beta - pCi/L
Microbiological
m-HPC (count/mL)
Total Col i form (count/lOOmL)
Fecal Strep (count/lOOmL)
Fecal Coliform (count/lOOmL)
Coliphage B - count/lOOmL
Coliphage C - count/lOOmL
Giardia - cysts/L
Endamoeba col i - cysts/L
Nematodes
Algae
Enteric Virus
REUSE PLANT
INFLUENT

273
199
10
545
1022
6.9
3.3
16
7.9
25
17
25
-

-

-

-

-

-

12.2
0.09

4.4
6.9

6.9xl05
3.0x105
l.lxlO4
2.2xl04
3.3xl04
6.0xl04
0.34
0.283
+
+
-
REUSE PLANT
PRODUCT

1
1
<1
14
49
6.0
7.9
18
0.04
2.7
0.2
<1
*

1

6

19

65

156

*
0.01

<1
<1

0.3
*
*
*
*
*
*
*
*
*
*
DENVER DRINKING
WATER

79
105
<1
172
286
7.7
-
4
0.28
0.7
2.1
<1
*

1

68

224

444

780

*
0.01

2.0
1.9

0.6
*
*
*
*
*
*
*
*
-
-
* = below detection limit, or more  than  50X  of data was below detection limit -
    no mean calculated
- = not tested
+ = detected but not quantified
< = detection limit

                                         45ft

-------
TABLE 4.  (continued)

PARAMETER
Inorganic
Aluminum
Barium
Boron
Bromide
Cadmium
Calcium
Chloride
Chromium
Copper
Fluoride
Iron
Potassium
Magnesium
Manganese
Mercury
Molybdenum
Ammonia-N
Nitrate-N
Nitrite-N
Nickel
Orthophosphate
Total Phosphate
Sil ica
Strontium
Sulfate
Lead
Uranium
Zinc
Sodium
Lithium
REUSE PLANT
INFLUENT

0.039
0.026
0.30
0.27
<0.0008
53
80
0.013
0.014
1.9
0.208
10.1
12
0.066
0.00013
0.008
24
0.07
<0.05
0.011
5.9
6.5
15
0.50
140
0.002
0.009
0.034
110
0.021
REUSE PLANT
PRODUCT

<1
<1
0.20
<0.08
<0.0008
<0.5
11
<0.001
<0.005
0.11
<0.01
0.5
<0.02
<0.005
<0. 00005
<0.002
3.2
<0.05
<0.05
<0.001
<0.08
0.02
2.4
<0.01
<0.8
<0.001
0.009
<0.004
3
<0.008
DENVER DRINKING
WATER

0.139
0.038
0.12
0.09
<0.0008
23
28
<0.001
0.017
1.1
0.074
1.9
8
0.012
<0. 00005
0.002
0.3
<0.05
<0.05
<0.001
<0.08
0.02
9.5
0.22
34
0.002
0.004
0.013
20
0.010
                        459

-------
      TABLE 5.   COMPARISON OF REUSE PRODUCT WATER
                  WITH NATIONAL PRIMARY DRINKING
     	WATER REGULATIONS (MCLs)  - mg/L UNLESS  OTHERWISE  NOTED
 PARAMETER
                                               MCL
REUSE PRODUCT
(MEAN VALUE)
Total Coli form - count/100 mL
Turbidity - NTU
Fluoride^
Nitrate-N
Arsenic
Barium
Cadmium
Chromium
Lead
Mercury
Sel en i urn
Silver
Gross Alpha - pCi/L
Total Trihalomethanes
Pesticides/ Herbicides
1.0
1.0
1.7
10
0.05
1.0
0.01
0.05
0.05
0.002
0.01
0.05
5
0.10
+
*
0.04
0.11
<0.05
<0.001
<0.1
<0.0008
<0.001
<0.001
<0. 00005
<0.001
<0.0008
<1
*
*
1 =
* =

+ =
< =
Fluoride MCL is related to the annual  average maximum  daily  air  temperature
Below detection limit, or more than 50% of data below  detection  limit-no
mean calculated
each compound has an individual  MCL.  None were found
detection 1imit
      TABLE 6.  COMPARISON OF REUSE PRODUCT WATER
             WITH NATIONAL SECONDARY MCLs - mg/L UNLESS OTHERWISE  NOTED
 PARAMETER
                                               MCL
REUSE PRODUCT
(MEAN VALUE)
Color - Units
pH - Units
MBAS
Chloride
Sulfate
TDS
Copper
Iron
Manganese
Zinc
15
6.5 - 8.5
0.5
250
250
500
1.0
0.3
0.05
5.0

-------
       TABLE 7.   COMPARISON OF REUSE PRODUCT WATER MAXIMUM VALUES
       	WITH SELECTED FINAL MCLs AND PROPOSED HCLGs - ug/L
 COMPOUND                             FINAL MCL           REUSE PRODUCT
 Trichloroethylene                        5                    0.51
 Carbon Tetrachloride                     5                    0.15
 1, 2-Dichloroethane                      5                   <2.0
 Benzene                                  5                    0.39
 1,1-Dichloroethylene                     7                    *
 1,1,1-Trichloroethane                  200                    0.2
 p-Dichlorobenzene                       75                    0.04
                               PROPOSED MCLG (ug/L)

 1,2-Dichloropropane                      6                   <0.5
 0-Dichlorobenzene                      620                    *
 2,4-D                                   70                   <0.01
 Ethylbenzene                           680                    0.31
 Lindane                                  0.2                 <0.1
 Methoxychlor                           340                   <0.1
 Monochlorobenzene                       60                    0.08
 Toluene                               2000                    0.88
 2,4,5-TP                                52                    *
 Toxaphene                             zero                   <1.0
 trans-1,2-Dichloroethylene              70                    *
 Xylenes                                440                    0.41
* - Below detection limit
                                    461

-------
                     TABLE 8.   CONFIRMED ORGANIC COMPOUNDS ug/L
 COMPOUND
         REUSE PLANT

   INFLUENT
          GEOMETRIC
MAX         MEAN1
                                                           DENVER  DRINKING  WATER
 1,1  Dichloroethene
 trans-1,2
 Dichloroethylene
 Chloroform
 1,1,1  Trichloroethane
 1,2  Dichloroethane
 Benzene
 Carbon tetrachloride
 Trichloroethylene
 1,2  Dichloropropane
 Bromod i chloromethane
 cis-1,3  Dichloropropene
 trans-1,3 Dichloropropene
 Toluene
 1,1,2  Trichloroethane
 Di brornochl oromethane
 Tetrachloroethylene
 Chlorobenzene
 m&p-Xylene
 o-Xylene
 Ethyl benzene
 Bromoform
 1,1,2,2  Tetrachloroethane
 m-Dichlorobenzene
 p-Dichlorobenzene
 o-Dichlorobenzene
 trans-Decalin
 cis-Decalin
 *
 4.5
 6.9
 *
 0.28
 0.14
 6.4
<0.5
 0.53
 *
<0.5
 0.32
 *
 0.50
60
(0.2
 0.65
 1.12
 0.49
 0.12
<0.5
 0.22
 3.04
 5.58
 0.81
 0.2
EFFLUENT

 MAX      MAX
             2.70(15)
             3.74(14)

            NQ

             1.79(16)

            NQ


            NQ

            NQ
             6.27(13)
              1.93(15)
              1.19(15)
             NQ
 *
 0.92
 0.2
 *
 0.39
 0.15
 0.51
<0.5
 0.12
 0.13
<0.5
 0.88
 *
 *
 0.21
 0.08
 0.32
 0.09
 0.31
<0.5
   0.04
   *
  <0.2
  <0.2
 6.85
 0.2

 0.83
 0.52
 0.48
<0.5
 1.61
 *
<0.5
 0.12
 *
 1.14
 0.34
<0.2
 0.82
 0.09
 0.11
<0.5
<0.5
 *
         <0.2
         <0.2
                GEOMETRIC
                  MEAN
                    NQ
                    NQ
                     0.80(11)
                    NQ
 * =  below detection limit
 1 =  given in cases  where more  than  SQ% of
      detection 1imit
 2 =  number of samples above the detection
NQ =  below minimum quantification limit
                the test results were above the

                limit are shown parenthetically
                                       462

-------
             TABLE 9.  CARBON REGENERATION FURNACE PERFORMANCE
        CRITERIA                      GOAL                     ACTUAL
    Feed Rate (Ib/day)
        Carbon                        2000                     2167
        Adsorbate                     1000                      403

    Natural  Gas (BTU/lb Carbon)
        Total                         4735 - (HVT)1            5310
    Electricity (kwh/lb carbon)
        Total                            0.39                     0.46
    Iodine Number                      852                      773
                             (90% of virgin carbon)  (82% of virgin carbon)


    Apparent Density (lb/ft3)        28-32                       31.2
                             (virgin carbon is 32.7^ 6)
  Heating Value Term = (1.4) x (weight % adsorbate) x (heating value)
1 Ib/day = 0.45 kg/day
1 BTU/lb = 2324 joules/kg
1 kwh/lb = 2.2 kwh/kg
1 lb/ft3 = 1.6 kg/m3
                                    463

-------
      TABLE 10.  PHASE I DIRECT OPERATION COSTS  (IN $/kgal TREATED)
      	OCTOBER 1, 1985 - MARCH 28,1986
                                  CHEMICALS       UTILITIES        TOTAL
  Unit Process Costs:

    Lime Treatment                   0.254           0.030          0.284

    Recarbonation and Aeration       0.074           0.025          0.099

    Filtration                         -             0.018          0.018

    Activated Carbon                 0.014           0.083          0.187

    Ozonation                          -             0.072          0.072

    R.O. plus Decarbonation          0.358           0.373          0.731

    C102                             0.019           __-	         0.019

    SUB-TOTALS                       0.809           0.601          1.410



General  Facility Operation and Maintenance:

    Utilities                                                       0.245

    Materials                                                       0.166

    Other Services                                                  0.145

    Direct Labor                                                    i.610

    SUB-TOTALS                                                      2.176
                                         COMBINED TOTAL            3.586
                                   4fi4

-------
CTi
      UNCHLORINATED
      SECONDARY
      EFFLUENT
      NO. 1 WATER
      NO. 2 WATER
                                                         CARBON
                                                       REGENERATION
                      DISINFECTION
NO. 2
WATER
PUMP
STATION
                        FIGURE 1. WATER REUSE TREATMENT PROCESS
                                     SHOWING SAMPLE LOCATIONS

-------
Ul

O
o
o
O
b)
3
17-
16-
15-
14-
13-
12-
11-
10-
9-
8-
7-
6-
5-
4-
3-
2-
 1-
0-
                               FIGURE 2
                     TOC by Phase 1  Process
               Oct. 1, 1985 -  Mar. 28, 1986 (mean values mg/l)
          15.6
8.3
       7.6
                                2.6
                     2.6
                                              1
                                                    0.2
                                          0.2
              I       I       I       I       I
      Inf    Lime   Filter   Carbl   Ozone   Carb2
                        Sample Location
                          FIGURE 3
              m  —  HPC and Total  Coliform
              Oct.  1, 1985 - Mar. 28, 1986  (mean values)
                                                    R.O.   Effluent
 6-

 5-

 4-

 3-

 2-

 1 -
    -1-
         5.8    5.8
             .5
      5.7
  2.9
                       1
             5.5
      •
      II
                    5£    5.2
                2.6
2.1
                                               2.0
                                            ii
                                                   1.3
                                                         0.0
                                                         -0.6
            I       i       i
         Influent  Lime   Filter
                m-HPC (/ml)
                            i       i       i       i       i
                          Carbl   Ozone   Carb2    R.O.  Effluent
                                     I Total Coliform (/100ml)
                               466

-------
       FIGURE 4.
Unit Process  Costs
Filtration
     (.02)
      R.O.
       (.73)
                                                                         Lime & Recarb
                                                                                   (.38)
                                                                        Act. Carbon
                                                                                (.19)
   Total Unit Process Cost :r$1.41/kgal
                                                 CLO2
                                                   (.02)
            Ozone
               (.07)

-------
                                  APPENDIX A
                           FINAL MCLS/PROPOSED MCLGs

                         VOLATILF ORGANIC CONTAMINANTS

voc

Final MCL
(ug/L)

voc

"FinarnfTL
(yg/L)
Benzene
vinyl  Chloride
Carbon Tetrachloride
l,?-nichloroethane
                              ?
                              5
                              5
  TrTchTo"roe'thy Te he
   1,1-nichloroethylene
   1,1,1-Trichloroethane
   p-nichlorobenzene
 5
 7
75
                         SYNTHETIC ORGANIC CONTAMINANTS
       soc
                              Proposed MCLGs
                                  (mg/L)
Acrylamide
Alachlor
Aldicarb, aldicarb sulfoxide
    and aldicarb sulfone
Carbofuran
Chlordane
cis,l,?.-Dichloroethylene
HRCP
1,?-Dichloropropane
o-Dichlorobenzene
?,4-n
EDB
Epichlorohydrin
Ethyl benzene
Heptachlor
Heptachlor epoxide
Lindane
Methoxychlor
Monochlorobenzene
Pentachlorophenol
Styrene
Toluene
n
0

0.009
0.036
0
0.07
n
O.OOfi
0.6?
0.07
0
n

n
n
o.ooo?
n.34

o.??
0.14
                     Current MCL
                         (mg/L)
                                                                n.i
                                                                 n.oon4


                                                                 n.i


                                                                 o.oi
Toxaphene
trans-1 ,?-nichloroethyl
Xylene
0
ene 0.07
0.44
0.
005
MICROBIOLOGICAL PARAMETERS

Parameter
Total col i forms
Turbidity
Proposed Current
RMCL MCL
0
0.1 NTH 1 NTU
Parameter
Giardia
Viruses
Proposed
RMCL
n
0
                                    46R

-------
APPENDIX A (continued)



    PROPnSEn MCLfis



INUKRANIC CONTAMTMANTS
inc
Arsenic
Asbestosfmedium and long
fibers)
Barium
Cadmium
Chromium
Copper
Lead
Mercury
Nitrate
Nitrite
Selenium
Proposed MCLRs
(mg/l.)
n.ns
7.1 million
fibers/liter
1.5
0.005
0.1?
1.3
n.n?n
0.003
in.n
1.0
0.045
Current MCI.
(mg/l.)
n.ns


1.0
0.01


O.OB
0.00?


0.01
        469

-------
                              APPENDIX R
                       VOLATILE  ORGANIC  CONTAMINANTS
Trichloroethylene
Tetrachloroethylene
Carbon Tetrachloride
1,1,1-Trichloroethane
1,? - Dichloroethane
                       Vinyl Chloride
                       Methylene Chloride
                       Benzene
                       Chlorobenzene
                       nichlorobenzene(s)
                                                      Trichlorobenzene(s)
                                                      1,1  -  Dichloroethylene
                                                      cis  -  1,9  -  Dichloroethylene
                                                      trans  -  I,?  -  nichloroethylene
                        SYNTHETIC ORGANIC CONTAMINANTS
                        Carbofuran
                        1,1,? - Trichlorethane
                        Vydate
                        Simazine
                        PAHs (Polynuclear Aromatic
                          Hydrocarbons)
                        PCBs (Polychlorinated
                          Biphenyls)
                        Atrazine
                        Phthalates
                        Acrylamide
                        DRCP (nibromochloropropane)
                        1,2 - Dichloropropane
                                                     Pentachlorophenol
                                                     Picloram
                                                     Oinoseb
                                                     Alachlor
                                                     EDB (Ethylene Dibromide)
                                                     Epichlorohydrin
                                                     nibromomethane
                                                     Toluene
                                                     Xylene
                                                     Adipates
                                                     Hexachlorocyclopentadiene
                                                     2, 3, 7, R-TC.nn  (nioxin)
Endrin*
Li ndane*
Methoxychlor*
Toxaphene*
2, 4, - n*
2,4,B - TP (Silvex)*
Total Trihalomethanes*
Aldicarb
Chlordane
Dalapon
Diquat
Endothall
filyphosate
                              INORGANIC CHEMICALS
Arsenic*
Barium*
Cadmi urn*
Chromium*
Lead*
Mercury*
Nitrate (as N)*
Silver*
Fluoride*
Alumi num
Antimony
Molybdenum
Asbestos
Sulfate
Vanadi urn
Sodium
Nickel
Zinc
Thai lium
Beryll ium
Cyanide
                          MICROBIOLOGICAL  CONTAMINANTS
 Turbidi ty*
 Total  Coliforms*
 Giardia  Lamblia
                        Viruses
                        Standard
                                  Plate Count
Filtration of Surface Water
Disinfection of All  Water
                           RADIONUCLIDE CONTAMINANTS
                        "Beta particle and PhotonUranium
                             Radioactivity*            Radon
Radium ?26 and  _
Gross Alpha Particle
   Activity*  	
 * Already regulated
                                         470

-------
                                  APPENDIX C
                           ORGANICS  TO  RE MONITORED
Chloroform*
Rromodi chloromethane*
Chlorodibromomethane*
Bromoform*
trans-1,2-nichloroethylene
Chlorobenzene
m-Dichlorobenzene
nichloromethane
cis-l,2-Dichloroethylene
o-Dichlorobenzene
1,2,4-Trichlorobenzene
Fluorotri chloromethane
Dichlorodi fluoromethane
nibromomethane
l,2-nibromoethane(EDB)
1,2-Dibromo-3-chloropro-
  pane (OBCP)
Toluene
p-Xylene
o-Xylene
m-Xylene
1,1-nichloroethane
1,1, ?., 2-Tetrachl oroethane
Ethyl benzene
1,3-Dichloropropane
Styrene
Chloromethane
Bromomethane
Bromochloromethane
1,2,3-Trichloropropane
1,2,3-Trichlorobenzene
n-Propylbenzene
1,1,1,2-Tetrachloroethane
Chloroethane
1,1,2-Trichloroethane
Petachloroethane
bis-2-Chloroisopropyl  ether
2,2-nichloropropane
1,2,4-Trimethylbenzene
n-Butylbenzene
Napthalene
Hexachlorobutadiene
o-Chlorotoluene
p-Chlorotoluene
1,3,5-Trimethylbenzene
p-Isopropyltoluene
1,1-Dichloropropene
iso-Propylbenzene
tert-Butylbenzene
sec-Rutylbenzene
Bromobenzene
* Already regulated
                                         471

-------
                                  APPENDIX
                  TENTATIVELY IDENTIFIED ORGANIC COMPOUNDS
                                PLANT EFFLUENT
                   ESTIMATED CONCENTRATION HROUPINHS - ug/L
                           (RESULTS OF 3]  SAMPLES)
5 - 10 ug/L Concentration Range                               Frequency

    HEXADECANOICACID                                              1

1-5 ug/L Concentration Range

    DFCANOICACID                                                  1
    HEXENOL, PROPANOATE                                           1
    DIRIJTYLPHTHALATE                                              1
    FURAN, OIETHYL, TETRAHYDRO-                                   5

Less Than 1 ug/L Concentration Range

    OCTADIENE-DIOL                                                1
    CYCLOHEXANE-DIOL                                              1
    NORBORNENE, TRIMETHYL                                         3
    CYCLOHEXADIENE                                                1
    BENZENE, BIS (METHYLETHYL)-                                   1
    BENZENE, BUTYL-                                               1
    BENZENE, ETHYL-METHYL- (? ISOMERS)                           1]
    BENZENE, METHYL-PROPYL-                                       1
    BENZENE, METHYL-(MEJHYLETHYL)-                                1
    BENZENE, PROPYL    1                                          ?.
    BENZENE, TRIMETHYL-(METHYLFTHYL)-                             1
    BENZENE, TRIMETHYL- (3 ISOMERS)                               5
    BENZENE, (METHYLETHYL) -                                      5
    BENZENE, (METHYLPROPYL)-                                      6
    BENZENE, ETHENYL-                                             4
    BENZENE, METHYL-ETHENYL-                                      2
    BENZENE, (METHYLETHENYL)-                                     1
    HEXENOL, PROPANOATE                                           ?
    PROPANOICACID, METHYLPROPYLESTER-                             1
    BUTANE, PROPOXY-                                              1
    ETHANOL, RUTOXY-                                              1
    HEXANONE, METHYL-                                             ?.
    PENTANONF, HYDROXY-METHYL-                                    4
    PENTANONE, METHYL-                                            3
    BUTYL-METHYL CARRAMICACID, METHYLESTER                        1
                                    47?

-------
                               APPENDIX E
                   TENTATIVELY IDENTIFIED ORGANIC COMPOUNDS
                          DENVER DRINKING WATER
                   ESTIMATED CONCENTRATION GROUPINGS - ug/L
                           (RESULTS OF 1« SAMPLES)
5 - BO ug/L Concentration Range

    HEXENOL, PROPANOATE

1-5 ug/L Concentration Range

    CYCLOHEXANE-DIOL
    CYCLOPENTANE, ETHYL-METHYL-
    CYCLOPENTENE, ETHYL-
    DIRUTYLPHTHALATE
    RENZENEMETHANOL
    PROPENE, TRICHLORO-
    PHENOL

Less Than 1 ug/L Concentration Range

    HEXANE, DIMETHYL-
    4-CARENE
    CYCLOHEXANE, METHYL-(METHYLETHENYL)-
    CYCLOHEXADIENE
    UNDECYNE
    FORMAMIDE, N.N-DIMETHYL-
    RENZENE, RIITYL-
    RENZENE, ETHYL-METHYL- (3 TSOMERS)
    REN7ENE, METHYL-PROPYL-
    REM7.ENE, METHYL-(METHYLETHYL)-
    REMZENE, PROPYL-
    RENZENE, TRIMETHYL-(METHYLETHYL)-
    RFNZENE, TRIMETHYL-
    RENZENE, (METHYLETHYL)-
    RENZENE, (METHYLPPOPYL)-
    RENZENE, ETHENYL-
    RENZENE, (METHYLETHENYI..)-
    8ENZOIC ACID
    HEXADECANOICACin
    NONANOICACID
    TETRADECANOICACID
    DIRUTYLPHTHALATE
    HEXANONE, METHYL-
    PENTANONE, HYDROXY-METHYL-
Frequency

    1
    1
    1
    1
    1
    1
    1
    1
    4
    1
    1
    1
    7
    ?.
    3
    9
    ?
    1
    1
    1
    1
    1
    1
    1
                                   473

-------
                                 REFERENCES
1.  "Summary of Revisions of the Drinking Water Regulations  and
     Amendments to the Safe Drinking Water Act", Camp,  Dresser and
     McKee, Inc., June,
?.  Potable Water Reuse Demonstration  Project  -  Preliminary  Process
    Evaluations, Phase 1 Report,  Denver Water  Department,  March,  ]Q87.

3.  Health and Welfare, Canada.  "Guidelines  for  Canadian Drinking Water
    1978", pp 4?.

4.  National  Academy of Sciences, "Drinking  Water  and  Health",  Vol.  1,
    National  Academy Press,  Washington, D.C.,  1977.
                                  474

-------
MICHIGAN'S PROCESS FOR REGULATING TOXIC SUBSTANCES

              IN SURFACE WATER PERMITS
                        by
          Paul D. Zugger & James E. Grant
          Surface Water Quality Division
     Michigan Department of Natural Resources
             Lansing, Michigan 48909
 This paper has been reviewed  in accordance with
 the U.S.  Environmental Protection Agency's peer
 and administrative review policies and approved
 for presentation and publication.
          Prepared for Presentation at:

     Eleventh United States/Japan Conference
          on Sewage Treatment Technology
                   Tokyo,  Japan

               October 12-14, 1987
                       475

-------
                                  CONTENTS

                                                                      Page

Abstract	477

Introduction	478

Ru 1 e 57	480

Rule 57(2) Guidelines	481
   Aquatic Chronic Value	482
   Human Life Cycle Safe Concentration	483
   Terrestrial Life Cycle Safe Concentration	484
   Cancer Risk Value	485
   Hereditary Mutagen and Genotoxic Teratogen Values	486

Summary	487

Acknowl edgements	488
   References	488

Appendices	,	489

   A.  Department of Natural Resources, Water Resources Commission,
       General Rules, Part 4.  Mater Quality Standards, filed with
       Secretary of State November 14, 1986	490

   B.  State  of Michigan, Department of Natural Resources,
       Environmental Protection Bureau, Guidelines for Rule 57(2),
       filed  with Secretary of State January 2, 1985	507

   C.  Staff  Report, Support Document for the Proposed Rule 57
       Package, Michigan Department of Natural Resources,
       Environmental Protection Bureau, dated March 26, 1984	539

   D.  Annual Listing of Rule 57(2) Guideline Levels, dated
       January 27, 1987	600
                                     476

-------
                                  ABSTRACT
A  necessary aspect  of a  water  pollution  control  program  is a  regulatory
system that will not only  provide nontoxic  water quality conditions but also
assure that toxic substances do not bioaccumulate in fish to levels unaccept-
able  for human  consumption.    In  1985,  Michigan  promulgated revisions  to
Rule 323.1057  of its  Water Quality  Standards  that establish a  regulatory
process  that will protect  public  health and the  environment  from  discharges
of toxic  substances  from  point source surface water discharges.   Rule 57(2)
specifically addresses  the development of  allowable toxicant levels  in  the
waters of the  state applicable  to wastewater  discharges.   The universe  of
chemicals  to  which  the subrule  applies  is  defined, an  upper  boundary  on
estimated excess risk of 1 in 100,000 for  non-threshold carcinogens is estab-
lished,  comprehensive procedural  guidelines are  mandated and  a mechanism for
issuance of scheduled abatement permits is  provided.   This  paper  reviews the
development of the  rule amendments and discusses  key  aspects  of  the adopted
rules and guidelines.
                                    477

-------
                                INTRODUCTION
Michigan's  unique  geographic position  at  the heart  of the Great  Lakes  has
provided  us  with an  enormous  fresh water resource.   With the  privilege  of
having  these  wonderful  lakes  to  use comes  the  responsibilities  to  protect
their quality; a  quality  much  more fragile than our  predecessors  earlier  in
this century imagined.  One of the most sensitive indices of water quality  is
the health of the aquatic biological community.   The Great Lakes's fishery  is
an  integral  part of  the  aquatic  ecosystem  and  the  health of  this  fishery
reflects the quality of the Lakes.

Water pollution control programs  to  protect the  aquatic community from acute
and chronic toxicity  have been in place for many years.   However, in recent
years it has become clear that the traditional means of regulating toxics are
not sufficient.   Certain  substances,  while  not being lethal  to  fish,  have
bioaccumulated in  some  Great Lakes  fish  species to  levels  unacceptable  for
human  consumption.    Examples  of these are  the  persistent chloro  organic
compounds such as  polychlorinated biphenyls  (PCBs)  and 2,3,7,8 Tetrachloro-
dibenzo-p-dioxin   (dioxin).   In  recognition  of  this  phenomena, Michigan  in
1985  expanded  the scope  of its   Water  Quality Standards to assure  not  only
nontoxic water conditions,  but to assure as well that fish are fit for human
consumption.

In  1972,  the  United  States  federal  government  passed  major water pollution
control  legislation  known as the  federal  Clean  Water Act.  Under this  Act,
wastewater discharges to surface  waters are prohibited unless authorized by a
discharge permit.   Michigan was  delegated the  authority to  administer  the
federal  permit  program in  1973,  after Michigan  law was  amended  to  provide
equivalent requirements at the state level.

The basic water  pollution  control  legislation  in  Michigan is  the Michigan
Water  Resources  Commission Act,  Act 245,  Public Acts  of 1929,  as amended.
Section 6(a) reads:

     "It  shall  be unlawful  for  any  persons  directly or  indirectly  to
     discharge into  the waters of  the  state  any substance  which  is  or
     may  become  injurious to the  public  health, safety  or  welfare;  or
     which  is or may  become injurious to domestic,  commercial,  industri-
     al,  agricultural,  recreational, or other  uses which  are  being  or
     may  be made of  such  waters;  or which  is  or  may become injurious to
     the  value or  utility of riparian  lands; or which is or may become
     injurious to livestock, wild animals, birds, fish, aquatic life, or
     plant..."
                                     47R

-------
The Act  empowers the Water  Resources  Commission to  set  Water Quality Stan-
dards and  to  control  the pollution of  the  waters  of the  state through issu-
ance of permits which restrict the constituents of discharges to levels which
assure compliance with the Standards.

One of  the major charges of the surface water permit  program is  to protect
public health and the environment from toxic substances discharged from point
sources.   Basic elements of the program are  the  development of technology-
based effluent  limitations  determined from  federal  Best  Available Treatment
(BAT)  requirements  and  the  development  of  water  quality-based  effluent
limitations to  assure  that  Water Quality Standards  are met.   The  process to
calculate  the water quality-based  limitations  for  toxic substances  is  the
subject of this  paper.   It  is  important  to emphasize,  however, that control
of  toxic  substances  inputs  to  the  Great  Lakes  from nonpoint  and  aerial
sources  is  also  necessary  before  the  Great  Lakes  will  be  adequately
protected.

Water  Quality Standards  are  provisions  of law which define the  level  of
protection  for  a water  body  by designating  the  uses to  be  protected  and
establishing water quality criteria needed to protect those uses.  As used in
the  surface water  discharge  permit  program,  Water  Quality  Standards  also
serve  as   the basis  for  the establishment  of water quality-based  controls
beyond the technology-based  levels  of treatment required by  the Clean Water
Act.

Part  4 of the  General   Rules  of  the  Michigan  Water Resources  Commission
contains  the  State  Water Quality  Standards  (see  Appendix A).   Michigan's
first formal Water Quality Standards were promulgated in  1967 and  revised in
1973.  In  January, 1985,  significant  amendments  to Rule 323.1057 were adopt-
ed.  Rule  57 is Michigan's Toxic Substance Water Quality Standard.

Rule 57 was revised  because  the 1973 version  had  been  promulgated at  a time
when the body of  knowledge concerning toxic substances  was  much less than it
is today.   The  1973 version contained  references  to  outdated literature and
only  addressed  acute  and chronic  toxicity to  aquatic  organisms.    It  was
apparent that the  rule  needed to be revised to  provide protection of public
health from toxic substances.

The Rule 57 revision process began  in 1976, and was  long and controversial.
The incorporation of a risk  assessment  process for carcinogens into the rule
was the major cause  of controversy.  The establishment in  1981  of a Rule 57
Advisory Committee, representing  various  interest  groups, was the  key devel-
opment that ultimately  led  to  a  rule  package  acceptable  to  the  regulated
community  and the major environmental groups in  Michigan.   A strong involve-
ment by Michigan's  universities on  the  Advisory Committee was  important in
gaining public confidence in the proposed package.
                                    479

-------
                                   RULE 57

Rule 57  is  considered a "narrative"  Water  Quality Standard as opposed  to  a
"numerical  rule"  which  would  have  absolute values  specified  for a  list  of
toxic  substances.    In  recognition of  the  rapid  advances in  the field  of
toxicology,  the  complex  process required  to  amend  a  rule in Michigan,  and
past difficulties in  attempting  to promulgate a numerical  rule,  a narrative
rule,  blended with  more  specific guidelines  was  the format chosen.   Guide-
lines, which  are also  promulgated pursuant  to  the Michigan  Administrative
Procedures  Act,  are  binding  only  on  the  agency.   An  important aspect  of
guidelines  is  that the process for  amending  them is considerably less  burden-
some than the  rule making process.

The rule is divided  into two subrules.  Subrule (1)   is  a general statement
prohibiting  injurious levels  of  toxic substances  in the waters of the state
and stating that  the Commission  determines  allowable levels by using appro-
priate scientific data.   Under  the  rule,  determination of allowable levels
for situations other  than  point  source discharges is done on  a  case-by-case
basis.

Subrule  (2)  specifically  addresses  the  development  of   allowable  toxicant
levels in the waters  of  the  state  applicable  to  point  source  discharges.  It
is this subrule which is used extensively in our permitting program.   Subrule
(2) defines the  universe of  chemicals  to which the subrule applies, estab-
lishes an estimated upper boundary  on risk of 1 in  100,000 increased cases of
cancer for carcinogens not  determined to cause cancer  by  a threshold mecha-
nism,  specifies that  the allowable toxicant levels  apply  after mixing with a
portion  of  the receiving stream,  mandates  development of Rule 57(2) Guide-
lines, and  provides  a   mechanism  for  establishing  compliance schedules  h
pern its tc  r>ff-* "'TS   f    r  -r> - * .;,

The Michigan Critical Materials  Register  and  the  United States Environmental
Protection  Agency's  lists of  priority pollutants and hazardous materials are
used  as  the  generic  chemicals of  concern.   However,   if  a chemical  not  on
these  lists  is of concern for a specific situation, the Commission may make a
determination  to include it on a case-by-case basis.   Staff of the Commission
routinely review  the published  scientific literature  for emerging  problem
chemicals.

The risk assessment process and the upper limit on risk for chemicals  assumed
to be  non-threshold  carcinogens  were  major  issues  deliberated  by  the  Rule 57
Advisory Committee and Michigan Department of Natural Resources (MDNR) staff.
The  resulting  rule  requires  that  a  point source  discharge  not create  an
estimated level  of  increased cancer  risk  greater  than  1 in  100,000 above
background in  the surface  water after mixing  with the  allowable receiving


                                     480

-------
stream volume specified in R 323.1082 (mixing zone rule) and calculated using
the model and assumptions specified in the Rule 57(2) Guidelines.  Because of
the conservative assumptions used, the actual risk to the individuals exposed
to these  levels  in  most surface waters of  the  state under these conditions,
is considerably  less than  1  in 100,000, and  is  well  below  common  everyday
risks.

The concept  of blending  Rule  57  with the  Rule 57(2) Guidelines  provides  a
more flexible  package  than  placing all  the  details  of  the Guidelines  in the
rule.    The  procedures set  forth  in the  Rule 57(2)  Guidelines  are practical
and are  being implemented.   However,  it is important  to realize  that the
knowledge and  understanding of toxic substances  is  rapidly expanding.   The
procedures,  while valid  today,  will require periodic review and revision to
assure current the state-of-the-art science is applied.   Accordingly, Rule 57
was kept in  the more general narrative form and most of the highly technical,
detailed procedures were placed in the Guidelines.  The Rule 57(2) Guidelines
will  be discussed in more detail later in this paper.

An important  concern of  the  regulated  community was  the process  by  which
discharges which  cannot  immediately  meet  the  new  regulation  would be ad-
dressed.  This concern was  addressed  under  Rule 57(2),  which  states  that the
Commission may issue a scheduled abatement  permit if immediate  attainment of
the allowable  level  of  a  toxic substance is  not  economically  or technically
feasible and no prudent alternative exists.   Scheduled  abatement permits are
to be  of an  interim nature  and  include a  schedule  to  achieve  reasonable
progress toward compliance  with the final limits.   During the  developmental
stages  of  Rule  57,  considerable   comments  were submitted  concerning  the
possible  adverse  economic  impact  of promulgating  Rule 57.     The  facility
specific scheduled abatement permit approach  is a sound mechanism to address
unacceptable economic impacts resulting  from compliance with the rule.


                            RULE 57(2) GUIDELINES

The Rule 57(2) Guidelines (see  Appendix B)  are  specifically mandated in Rule
57(2)(d).   These  Guidelines  were adopted  pursuant  to  the  Administrative
Procedures Act,  and  pursuant  to  that  Act  are  only binding  on  the  agency
(Michigan Department of Natural Resources).   The  Guidelines set forth  proce-
dures   that  Michigan Department of Natural   Resources  staff must  use  in the
development  of  permit recommendations to the Water  Resources  Commission on
allowable levels  of toxic substances in  the waters of the state applicable to
point   source  discharge  permits.   The Guidelines  also  set  forth the minimum
toxicity data  needed for a chemical  to  enable staff  to  derive recommenda-
tions.  Minimum data consists  of a rat  oral  Lethal Dose to 50 percent of the
test organisms (LD50), a 48  hour Effective Concentration to 50 percent of the
test organisms  (EC50)  for  a  daphnid  (Daphnia magna),  and a  96  hour  Lethal
Concentration to  50 percent  of the test  organisms  (LC50) for a  fathead  minnow
(Pimephales  promelas) or rainbow trout (Salmo gairdnerii).

The Guidelines contain  detailed procedures  for calculating levels necessary
to protect  aquatic  life  (Aquatic  Chronic Value),  wildlife (Terrestrial  Life
Cycle   Safe  Concentration),   and public  health from threshold  effect  toxic


                                    481

-------
substances  (Human  Life  Cycle Safe  Concentration);  and concentrations  which
protect  the  public from  cancer, hereditary mutagenic  effects or  genotoxic
teratogenic effects.   The most restrictive of the above  values  is  used as the
Rule 57(2) level which must be met  in  the  surface water after  a discharge is
mixed  with the  appropriate  receiving stream  volume.    Discussion  on  the
calculation of these values follows  (also  see Appendix C).

1.   Aquatic Chronic Value

     The  Aquatic  Chronic  Value  (ACV) is  the  highest concentration  of  a
     chemical  or combination of chemicals  which theoretically will produce no
     adverse  effects  on   important  aquatic  organisms   (and  their  progeny)
     exposed  continuously  for a  lifetime.   The ACV  can  be calculated  on  a
     chemical  specific basis  or  for mixtures by using biological  techniques,
     such  as  bioassays,  to assure  that chronically toxic conditions  do not
     exist for important aquatic  life  in  the waters of  the  state.  Under the
     chemical  specific  approach, a specific  numerical  value  is  derived for
     each  chemical  using  the procedures  in  the Guidelines.   The procedures
     also  factor  in  the  effects  of  various  water  quality  characteristics
     (i.e., hardness,  pH)  on the  toxicity  of  a chemical  substance.   Site
     specific data are preferred and used  whenever possible.

     The  chemical  specific mechanism  used to  calculate the ACV  for a toxic
     substance depends upon  the  number of chronic  data  points available for
     that  substance.   When six  or  more appropriate  chronic data points are
     available for a  chemical,  the  ACV is calculated directly from fish and
     macroinvertebrate chronic toxicity data for that chemical.  The ACVs for
     chemical  substances  calculated using this  procedure are  designed to be
     equivalent  to, or less than, the  chemical's chronic value for 95 percent
     of  all fish and aquatic macroinvertebrate species resident to Michigan's
     waters.

     Unfortunately, there  exist numerous chemicals  for which there are little
     or  no chronic data  available.   For these  chemicals,  the  ACV  must be
     predicted  from Final  Acute  Values (FAV)  using  appropriate  application
     factors.  An  FAV corresponds to  the  highest concentration of a chemical
     in  water  which  theoretically will  kill  or   significantly  impair 50
     percent  of  a  population  of important aquatic organisms exposed continu-
     ously for a short period of  time  (96 hours  for fish and aquatic macroin-
     vertebrates,  except 48 hours for  cladocerans and chironomids).  When six
     or  more  appropriate acute data points  are available,  the FAV is calcu-
     lated.   If  this  data base  is not  available, the FAV is predicted by
     dividing the  LC50  for the  most sensitive species tested  (rainbow trout/
     daphnid;  or  fathead  minnow/daphnid)  by a  species  sensitivity factor of
     five if  rainbow trout is present  in the data base  or ten  if  absent.  The
     ACV is predicted by dividing the FAV by a  chemical-specific application
     factor (acute LC50/chronic  value ratios)  for  those chemical substances
     which have  at least  one acute/chronic  ratio available.   When chemical -
     specific application  factors cannot  be determined  due  to an absence of
     appropriate chronic  data,  the  ACV is predicted by dividing  the  FAV  by  a
     general  application  factor  of 45.   This  application factor corresponds
     to  about the  eightieth  percentile rank  of  all  similarly selected  ratios.


                                     48?

-------
     The  details   of  using  biological  techniques,  or  the  whole  effluent
     toxicity-based approach,  must be established  on a  case-by-case  basis.
     The  advantages  of  using  this  approach  are  that  the  interaction  of
     chemicals  is  inherently  addressed  by  the test,  incomplete  chemical
     characterization  of the effluent can be accounted for,  chemical  specific
     toxicity  testing  can  be  reduced  in  certain  cases,  and  a  more  site
     specific determination can be made.

2.   Human Life Cycle  Safe Concentration

     The Human  Life Cycle Safe Concentration  (HLSC)  is the  highest  concen-
     tration of a  chemical which  causes no  significant  adverse effects  to
     humans  and  their offspring  when  exposed  continuously  for a  lifetime.
     The HLSCs  are derived to provide an  adequate  margin of  safety  against
     the adverse effects  of  chemicals  which have a toxicity  threshold  below
     which there are  no  adverse effects.   Carcinogenic effects are  handled
     separately.

     To derive an  HLSC for a chemical,  the  No Observable Adverse Effect  Level
     (NOAEL)  for laboratory animals or  humans is determined.   Although  use  of
     human data  is preferred,  in  most  cases  these  data  are lacking, and
     animal  data  must be  used instead.    The  NOAEL  is  then  divided by  an
     uncertainty factor  (10-1,000) to determine the acceptable  dose for  a
     human.  This  factor  is  used  to account  for  the  uncertainties  in  trying
     to predict an  acceptable exposure  level  for the general  human  population
     based upon experimental  animal data  or limited  human  data.

     For  many  chemicals,   appropriate   toxicological  data  NOAELs  are not
     available  to  derive  an  HLSC  by  this  method.    In  the  absence  of  an
     adequate toxicity data base,  procedures  have been developed to  derive  an
     HLSC from  a  single  acute toxicity  data point,  i.e., an oral  rat  LD50.
     The procedure for deriving  an HLSC from an oral rat LD50  involves the
     use of  an  acute  to  chronic  application factor.   The  acute to  chronic
     application factor  is a numerical  value by which  the  acute oral  rat LD50
     is adjusted.    The  value  of  this  factor  as derived  by  MDNR staff  is
     0.0001 (rationale available upon request).   The  oral rat  LD50  is  multi-
     plied by the  acute to chronic application  factor  (0.0001)  and  the  value
     obtained from  this procedure  is  used as  a surrogate NOAEL.

     The acceptable dose  or milligrams  of toxicant (MgT) is  translated  into a
     water concentration  using  the  following  formula:

                                  = MgT (mg/day)
                                   WC  +  (F x BCF)

     Where:   HLSC  = Human  Life  Cycle  Safe Concentration
              MgT  = allowable milligrams  of toxicant/day
               WC  = volume water consumed/day (liters)
                F  = fish  consumed/day (kg/day)
              BCF  = bioconcentration  factor of chemical  (liters/kg)
                                    483

-------
     For all surface waters,  it  is  assumed that a person consumes 6.5  grams
     of contaminated fish per day (approximately five pounds per year)  for  a
     lifetime.    This  value  is  based  upon a  U.S.  Environmental  Protection
     Agency  (EPA)  survey of  fish  and  shellfish  consumption  in  the United
     States.

     The volume of water  consumed  per day is assumed to be  an  untreated  2.0
     liters for  surface  water protected as a  drinking  water source, and an
     untreated  0.01 liters  for  all  other  surface waters.   The value of  2.0
     liters was recommended by the  U.S.  EPA for establishing drinking  water
     standards.  The value of 0.01  liters  of water per day  for  surface waters
     not protected for drinking water is  to account  for incidental  exposure
     such as absorption through the skin or ingestion of small  quantities of
     water  while  swimming  or   using  the waters   for other   recreational
     purposes.

3.   Terrestrial  Life  Cycle Safe  Concentration

     The purpose  of  establishing  Terrestrial  Life Cycle Safe  Concentrations
     (TLSC) is  to determine surface water  concentrations which  are  considered
     acceptable for lifetime  consumption  by the wildlife and  livestock that
     utilize these  waters.   The  TLSC  is defined  as   the  highest  aqueous
     concentration of a toxicant  which causes  no significant  reduction  in  the
     growth, reproduction, viability,  or usefulness  (in  the commercial  and/or
     recreational sense) of a population of exposed  organisms  (utilizing  the
     receiving  waters as a  drinking water  source),  over several generations.

     To derive a  TLSC, the  scientific literature  regarding  the  toxicological
     effects of  a chemical  is reviewed to determine  a  NOAEL for appropriate
     mammalian  and/or avian organisms.  Data on organisms  native to  Michigan
     and  likely  to  be utilizing the  particular surface water  are preferred
     for calculating  the  TLSC.   In most cases, however, such  data are  lack-
     ing, and  the data from common  laboratory  animals (usually  rodents) must
     be used instead.   The  experimental  NOAEL is then divided  by an  uncer-
     tainty  factor ranging from  10-100.    This  uncertainty  factor   is  to
     account for:   1) species variability,  since  data from one  species  are
     used  to predict  an  acceptable level   for  all wildlife;  and 2) inadequa-
     cies  in study  designs or availability of  data.  When appropriate  NOAEL
     data  are  not available,  a  TLSC  may be calculated  from  an  oral  rat LD50
     by the following equation:

                            LD50 (mg/kg) x Wa x M
                     TLSC = 	Vw
                                    10

     Where:  TLSC = Terrestrial Life  Cycle Safe Concentrations
               Wa = weight  of test animal  (kg)
               Vw = volume  of water consumed  by test animal  per day (liters)
                 M = acute  to  chronic  application  factor of 0.0001 derived  by
                    MDNR staff (rationale  available upon request).
                                     484

-------
4.   Cancer Risk Value

     Due to the limits of current predictive  testing,  the  Rule  57 Guidelines
     make the conservative assumption that any chemical which has been  shown
     to be carcinogenic in one animal  bioassay of good quality,  is a complete
     carcinogen  having no  threshold  level.     However,   the  Guidelines  do
     include a mechanism for evaluating a carcinogen  on a  case-by-case  basis
     if the preponderance of data suggests the cancer  is caused  by a thresh-
     old mechanism.  A committee of scientists expert  in the  field of carci-
     nogenesis may be convened when  MDNR staff will  benefit from  their advice
     and recommendations on  this  issue  or other highly technical  scientific
     issues which require  additional  technical expertise to resolve.

     If appropriate  human  epidemiological  data are available, an extrapola-
     tion from high doses is necessary  in order  to  estimate the  carcinogenic
     risk  for  the chemical  at low  concentrations.   There are  no  standard
     guidelines  available   to  estimate  the  risk  from  human   epidemiology
     studies.  However, the  use  of  adequate  human  exposure data  to estimate
     the risks associated with a carcinogenic chemical is  a preferred method
     and when necessary, the MDNR may convene an expert committee  to advise
     staff on an appropriate methodology in order to  utilize  these  data.   To
     date staff has  not  used human epidemiological  data   in setting  limits.

     When human epidemiological  evidence  is  not available, the  carcinogenic
     risk to humans is extrapolated from experimental  animal data.   There  is
     no conclusive  scientific evidence  for  the choice of one  mathematical
     model  over another; however, the linearized multistage model,  GLOBAL  79
     (Crump and Watson,  1979),  a  non-threshold extrapolation  model,  is  used
     since no  other  extrapolation model has  as  much  regu/atory  acceptance.
     Use of the upper 95  percent  confidence  limit to estimte  the  dose rather
     than extrapolation  from the maximum  likelihood  estimate  dose  gives  a
     more stable value which does  not  change appreciably with minor variabil-
     ity in  the  biological  response  at the  lower  doses.   The  use  of  this
     methodology provides a  plausible upper  limit  estimate of cancer  risk.

     The Rule 57 Advisory Committee recommended that an estimated risk  level
     of 1 in 100,000 excess cases of  cancer be used as the upper  boundary  on
     risk for establishing allowable  levels of  carcinogens in the  waters  of
     the state applicable  to  point  source discharges.   The MDNR staff  sup-
     ported this position,  and Rule 57 was promulgated accordingly.   Greater
     levels of protection may be  recommended at facilities  where  lower levels
     are achievable through  utilization  of control measures already  in place.

     Allowable  concentrations  of   a  carcinogen  utilizing the   risk-based
     approach are  calculated using the following  formula:

                             r    D x 70  kg
                               "  WC  +  (F X BCF)

     Where:   C =  allowable  concentration of  carcinogen
             D =  dose which  theoretically would produce a risk of
                 1/100,000  (mg/kg/day)


                                    485

-------
            WC = water consumed/day (liters)
             F = fish consumed/day (kg)
           BCF = bioconcentration factor for the chemical

     The values are calculated on the basis of a 70 kg human and the fish and
     water  exposure  assumptions  are  the  same as  those  used  for  the  HLSC
     values.

5.   Hereditary Mutagen and Genotoxic Teratogen Values

     The levels providing an acceptable degree of protection to public health
     for hereditary  mutagenic  effects and  genotoxic  terat.ogenic  effects are
     derived  by MDNR  staff  on  a  case-by-case  basis with  assistance,  as
     needed, from an expert committee of scientists.

The Rule 57 Guidelines  require  the  Department to annually  publish  a listing
of  values  calculated  under  the  Rule.   The  last listing  was published  in
February,  1987, and  reflects  the  most  restrictive  level of  the  various
criteria which meets  Rule 57(2) after mixing  with  the   receiving  waters.
                                     486

-------
                                   SUMMARY

Rule 57  has  been  in place for more  than two years and  has  been  utilized in
the surface water permit  program.   In  general,  the application has been very
successful.   Michigan has approximately 200 major industrial  and municipal
dischargers.   More  than  half of these permits have been  reissued since the
promulgation of  the Rule 57  amendment.   All of  these  dischargers have been
processed  consistent  with Rule 57, and  necessary and  appropriate conditions
placed  in  the permits.   Examples  of  the  types  of pollutants limited are:
heavy metals  (copper,  zinc,  cadmium), chlorinated  persistent  organics (PCB,
HCB), chlorinated solvents, and toxic substances such  as cyanide and ammonia.
The regulation of substances such  as  heavy metals, ammonia,  and cyanide is
not new.   These  substances  were  regulated  in a  similar manner prior  to the
Rule 57  amendments.   The  major  change has  been  in the regulation  of toxic
organic  chemicals,   especially   those  that  bioaccumulate  in   fish  and  the
concern  is with human exposure through consumption  of  fish.   The  most common
types  of  substances  in  this  category  are the  chlorinated  organics.   The
Department annually lists the instream  values  for the  chemicals calculated
under Rule 57 and Guidelines  (see Appendix D).

Recent amendments to the Federal  Clean Water Act have  set ambitious deadlines
for the  control of  toxics.   By  1989,  control strategies for the discharge of
toxics must be in place for all  waters where protected  uses are not currently
being met  because  of toxic  substance  concerns.  Within three years  of that
date,  toxics  discharges  must  be  reduced  to  where all  uses  are restored.

Michigan is well  ahead of most states  since the necessary toxics  regulations
are in  place  and  the majority of  the major permits have been  reissued under
the new  rule.  Nevertheless, the  deadlines  set  forth  in the federal  law will
be extremely  difficult to meet,  especially for  highly  bioaccumulative sub-
stances  such  as  PCBs  where  the acceptable Rule  57 value is  extremely low.
Michigan welcomes these new  federal  initiatives,  however,  which will  require
equivalent regulation of toxics by all  states.

This paper dealt  with  the control of toxic substances  discharged from point
sources.   This  alone, however,  will  not. protect the Great  Lakes from toxic
chemicals.   Significant  loadings  of toxic  substances are  entering the Great
Lakes through  atmospheric transport and  nonpoint source runoff.   Major new
state, national and  international  initiatives are necessary  to address these
issues.   When Rule 57  controls  are  fully  implemented,  Michigan will  have
essentially eliminated  point source discharges  as  factors  in  toxic  chemical
pollution of Great Lakes waters.   Only after equivalent levels  of  control for
atmospheric  and  nonpoint  source  loadings  have  been  accomplished will  the
Great Lakes  be  protected.   Michigan  looks  forward to  the challenges  of the
next decade to accomplish this  goal.


                                     487

-------
                               ACKNOWLEDGMENTS

The authors  acknowledge  the support from Michigan's  regulated  community and
major environmental groups and the efforts of the Great Lakes and Environmen-
tal  Assessment staff  and  the Rule  57  Advisory  Committee  members  in  the
development of this process.
                                 REFERENCES

EPA  (Environmental   Protection  Agency).    1985.    Guidelines  for  Deriving
     Numerical National Hater Quality  Criteria  for  the  Protection of Aquatic
     Organisms and  Their Uses.   U.S.  Environmental Protection  Agency,  NTIS
     Number   PB   85-227049,  Environmental   Research  Laboratory,   Duluth,
     Minnesota.

Crump, Kenny  S.  and Warren  W.  Watson.   1979.   GLOBAL 79.   A FORTRAN program
     to  extrapolate dichotomous  animal  carcinogenicity data  to  low  doses.
     National   Institute   of   Environmental   Health    Sciences   Contract
     NOI-ES-2123.
                                     488

-------
                                 APPENDICES
A.   Department  of Natural  Resources,  Water  Resources Commission,  General
     Rules, Part 4.   Water Quality Standards,  field with Secretary  of State
     November 14, 1986.

B.   State  of  Michigan,  Department  of  Natural   Resources,   Environmental
     Protection  Bureau,  Guidelines for Rule 57(2),  filed  with  Secretary  of
     State January 2, 1985.

C.   Staff Report, Support Document for the Proposed  Rule 57  Package,  Michi-
     gan  Department  of  Natural  Resources,  Environmental Protection  Bureau,
     dated March 26,  1984.

D.   Annual Listing  of Rule  57(2) Guideline Levels,  dated  January 27,  1987.
                                     489

-------
                                                          APPENDIX A
                     DEPARTMENT OF NATURAL RESOURCES

                       WATER RESOURCES COMMISSION

                              GENERAL RULES

   Filed with the Secretary of State on November 14, 1986
These rules take effect 15 days after filing with the Secretary of State

(By authority conferred on the water resources commission by sections 2
and 5 of Act No. 245 of the Public Acts of 1929, as amended, being
§§323.2 and 323.5 of the Michigan Compiled Laws)

   R 323.1041 to R 323.1050, R 323.1053, R 323.1055, R 323.1058 to
R 323.1065, R 323.1070, R 323.1075, R 323.1082, R 323.1092 to
R 323.1098, R 323.1100, and R 323.1116 of the Michigan Administrative
Code, appearing on pages 1630 and 1632 to 1639 of the 1979 Administrative
Code and pages 162 to 164, 166, and 167 of the 1984 Annual Supplement to
the Code, are amended, and R 323.1099 is added, to read as hereinafter
set forth.

   R 323.1074, R 323.10,80, R 323.1091, R 323.1110, and R 323.1115 of the
Michigan Administrative Code, appearing on pages 1636 to 1644 of the 1979
Michigan Administrative Code, are rescinded.

                    PART 4.  WATER QUALITY STANDARDS

R 323.1041  Purpose.
   Rule 41.  The purpose of the water quality standards as prescribed by
these rules is to establish water quality requirements applicable to the
Great Lakes, the connecting waters, and all other surface waters of the
state, to protect the public health and welfare, to enhance and maintain
the quality of water, to protect the state's natural resources, and
serve the purposes of Public Law 92-500, as amended, 33 U.S.C. §466 et
seq., Act No. 245 of the Public Acts of 1929, as amended, being §323.1 et
seq. of the Michigan Compiled Laws, and the Great Lakes water quality
agreement enacted November 22, 1978.  These standards may not reflect
current water quality in all cases, but are minimum water quality re-
quirements for which the waters of the state are to be managed.

R 323.1043  Definitions; A to N.
   Rule 43.  As used in this part:
    (a)  "Agricultural use" means a use of water for agricultural purpos-
es, including livestock watering, irrigation, and crop spraying.
    (b)  "Anadromous salmonids" means those trout and salmon which ascend
streams to spawn.
    (c)  "Carcinogen" means a substance which causes an increased inci-
dence of benign or malignant neoplasms or a substantial decrease in the
latency period between exposure and onset of neoplasms through oral or
dermal exposure or through inhalation exposure when the cancer occurs at
nonrespiratory sites, in at least 1 mammalian species, or man through
epidemiological or clinical studies, unless the commission, on the basis
of credible scientific evidence, determines that there is significant

                                   490

-------
uncertainty regarding the credibility, validity, or significance of such
study or studies, in which case it shall refer the question of carcino-
genicity to experts on carcinogenesis and shall consider the recommenda-
tions of those experts in making its final determination.
   (d)  "Coldwater fish" means those fish species whose populations
thrive in relatively cold water, including trout, salmon, whitefish, and
cisco.
   (e)  "Commission" means the Michigan water resources commission
established pursuant to Act No. 245 of the Public Acts of 1929, as
amended, being §323.1 et seq. of the Michigan Compiled Laws.
   (f)  "Connecting waters" means any of the following:
   (i)  The St. Marys river.
  (ii)  The Keweenaw waterway.
 (iii)  The Detroit river.
  (iv)  The St. Clair river.
   (v)  Lake St. Clair.
   (g)  "Designated use" means a use of the waters of the state as
established by these rules, including use for any of the following:
   (i)  Industrial, agricultural, and public water supply.
  (ii)  Recreation.
 (iii)  Fish, other aquatic life, and wildlife.
  (iv)  Navigation.
   (h)  "Dissolved oxygen"- means the amount of oxygen dissolved in water
and is commonly expressed as a concentration in terms of milligrams per
liter.
   (i)  "Dissolved solids" means the amount of materials dissolved in
water and is commonly expressed as a concentration in terms of milligrams
per liter.
   (j)  "Effluent" means a wastewater discharged from a point source to
the waters of the state.
   (k)  "Fecal coliform" means a type of coliform bacteria found in the
intestinal tract of humans and other warm-blooded animals.
   (1)  "Final acute value" means the level of a chemical or mixture of
chemicals that does not allow the mortality of important fish or fish
food organisms to exceed 50% when exposed for 96 hours, except where a
shorter time period is appropriate for certain species.
   (m)  "Fish, other aquatic life, and wildlife use" means the use of the
waters of the state by fish, other aquatic life, and wildlife for any
life history stage or activity.
   (n)  "Industrial water supply" means a water source intended for use
in commercial or industrial applications or for noncontact food
processing.
   (o)  "Inland lake" means an inland body of standing water of the state
situated in a topographic depression other than an artificial agricultural
pond less than one acre, unless it is otherwise determined by the commission.
The commission may designate a dammed river channel or an impoundment as an
inland lake based on aquatic resources to be protected.
   (p)  "Keweenaw waterway" means the entire Keweenaw waterway, including
Portage lake, Houghton county.
   (q)  "MATC" means the maximum acceptable toxicant concentration
obtained by calculating the geometric mean of the lower and upper chronic
limits from a chronic test.  A lower chronic limit is the highest tested
concentration which did not cause the occurrence of a specified adverse
effect.  An upper chronic limit is the lowest tested concentration which

                                    491

-------
did cause the occurrence of a specified adverse effect and above which
all tested concentrations caused such an occurrence.
   (r)  "Mixing zone" means that portion of a water body wherein a point
source discharge is mixed with the receiving water.
   (s)  "Natural water temperature" means the temperature of a body of
water without an influence from an artificial source or a temperature as
otherwise determined by the commission.
   (t)  "NOAEL" means the highest level of toxicant which results in no
observable adverse effects to exposed test organisms.
   (u)  "Non-point source" means a source of material other than a source
defined as a point source.

R 323.1044  Definitions; P to W.
   Rule 44.  As used in this part:
   (a)  "Palatable" means the state of being agreeable or acceptable to
the sense of sight, taste, or smell.
   (b)  "Plant nutrients" means those chemicals, including nitrogen and
phosphorus, necessary for the growth and reproduction of aquatic rooted,
attached, and floating plants, fungi, or bacteria.
   (c)  "Point source" means a discernible, confined, and discrete
conveyance from which wastewater is or may be discharged to the waters of
the state, including th,e following:
   (i)  A pipe.
  (ii)  A ditch.
 (iii)  A channel.
  (iv)  A tunnel.
   (v)  A conduit.
  (vi)  A well.
 (vii)  A discrete fissure.
(viii)  A container.
  (ix)  A concentrated animal feeding operation.
   (x)  A boat or other watercraft.
   (d)  "Public water supply sources" means a surface raw water source
which, after conventional treatment, provides a source of safe water for
various uses, including human consumption, food processing, cooking, and
as a liquid ingredient in foods and beverages.
   (e)  "Raw water" means the waters of the state before any treatment.
   (f)  "Receiving waters" means the waters of the state into which an
effluent is or may be discharged.
   (g)  "Sanitary sewage" means treated or untreated wastewaters which
contain human metabolic and domestic wastes.
   (h)  "Standard" means a definite numerical value or narrative state-
ment promulgated by the commission to maintain or restore water quality
to provide for, and fully protect, a designated use of the waters of the
state.
   (i) "Suspended solids" means the amount of materials suspended in
water and is commonly expressed as a concentration in terms of milligrams
per liter.
   (j)  "Total body contact recreation" means any activity where the
human body may come into direct contact with water to the point of
complete submergence, including swimming, waterskiing, and skin diving.
   (k)  "Toxic substance" means a substance, except heat, when present in
sufficient concentrations or quantities which are or may become harmful
to plant life, animal life, or designated uses.

                                   49?!

-------
   (1)  "Warmwater fish" means those fish species whose populations
thrive in relatively warm water, including any of the following:
   (i)  Bass.
  (ii)  Pike.
 (iii)  Walleye.
  (iv)  Panfish.
   (m)  "Wastewater" means storm water runoff which could result in
injury to a use designated in R 323.1100; liquid waste resulting from
commercial, institutional, domestic, industrial, and agricultural activi-
ties, including cooling and condensing waters; sanitary sewage; and
industrial waste.
   (n)  "Waters of the state" means all of the following, but does not •
include drainage ways and ponds used solely for wastewater conveyance,
treatment, or control:
   (i)  The Great Lakes and their connecting waters.
  (ii)  All inland lakes.
 (iii)  Rivers.
  (iv)  Streams.
   (v)  Impoundments.
  (vi)  Open drains.
 (vii)  Other surface waterbodies within the confines of the state.

R 323.1050  Physical characteristics.
   Rule 50.  The waters of the state shall not have any of the following
unnatural physical properties in quantities which are or may become
injurious to any designated use:
   (a)  Turbidity.
   (b)  Color.
   (c)  Oil films.
   (d)  Floating solids.
   (e)  Foams.
   (f)  Settleable solids.
   (g)  Suspended solids.
   (h)  Deposits.

R 323.1051  Dissolved solids.
   Rule 51.  (1) The addition of any dissolved solids shall not exceed
concentrations which are or may become injurious to any designated use.
Point sources containing dissolved solids shall be considered by the
commission on a case-by-case basis and increases of dissolved solids in
the waters of the state shall be limited through the application of best
practicable control technology currently available as prescribed by the
administrator of the United States environmental protection agency
pursuant to section 304(b) of Public Law 92-500, as amended, 33 U.S.C.
§466 et seq., except that in no instance shall total dissolved solids in
the waters of the state exceed a concentration of 500 milligrams per
liter as a monthly average nor more than 750 milligrams per liter at any
time, as a result of controllable point sources.
   (2)  The waters of the state designated as a public water supply
source shall not exceed 125 milligrams per liter of chlorides as a
monthly average, except for the Great Lakes and connecting waters, where
chlorides shall not exceed 50 milligrams per liter as a monthly average.
                                493

-------
R 323.1053  Hydrogen ion concentration.
   Rule 53.  The hydrogen ion concentration expressed as pH shall be
maintained within the range of 6.5 to 9.0 in all waters of the state. Any
artificially induced variation in the natural pH shall remain within this
range and shall not exceed 0.5 units of pH.

R 323.1055  Taste- or odor-producing substances.
   Rule 55.  The waters of the state shall contain no taste-producing or
odor-producing, substances in concentrations which impair or may impair
their use for a public, industrial, or agricultural water supply source
which impair the palatability of fish as measured by test procedures
approved by the commission.

R 323.1057.  Toxic substances.
   Rule 57.  (1)  Toxic substances shall not be present in the waters of
the state at levels which are or may become injurious to the public
health, safety, or welfare; plant and animal life; or the designated uses
of those waters.  Allowable levels of toxic substances shall be deter-
mined by the commission using appropriate scientific data.
   (2)  All of the following provisions apply for purposes of developing
allowable levels of toxic substances in the surface waters of the state
applicable to point source discharge permits issued pursuant to Act
No. 245 of the Public Acts- of 1929, as amended, being §323.1 et seq. of
the Michigan Compiled Laws:
   (a)  Water quality-based effluent limits developed pursuant to this
subrule shall be used only when they are more restrictive than technology-
based limitations required pursuant to R 323.2137 and R 323.2140.
   (b)  The toxic substances to which this subrule shall apply are those
on the 1984 Michigan critical materials register established pursuant to
Act No. 245 of the Public Acts of 1929, as amended, being §323.1 et seq.
of the Michigan Compiled Laws; the priority pollutants and hazardous
chemicals in 40 C.F.R. §122.21, appendix D (1983); and any other toxic
substances as the commission may determine are of concern at a specific
site.
   (c)  Allowable levels of toxic substances in the surface water after a
discharge is mixed with the receiving stream volume specified in R 323.1082
shall be determined by applying an adequate margin of safety to the MATC,
NOAEL, or other appropriate effect end points, based on knowledge of the
behavior of the toxic substance, characteristics of the receiving water,
and the organisms to be protected.
   (d)  In addition to restrictions pursuant to subdivision (c) of this
subrule, a discharge of carcinogens, not determined to cause cancer by a
threshold mechanism, shall not create a level of risk to the public
health greater than 1 in 100,000 in the surface water after mixing with
the allowable receiving stream volume specified in R 323.1082.  The
commission may require a greater degree of protection pursuant to R 323.1098
where achievable through utilization of control measures already in place
or where otherwise determined necessary.
   (e)  Guidelines shall be adopted pursuant to Act No. 306 of the Public
Acts of 1969, as amended, being §24.201 et seq. of the Michigan Compiled
Laws, setting forth procedures to be used by staff in the development of
recommendations to the commission on allowable levels of toxic substances
and the minimum data necessary to derive such recommendations.  The
commission may require the applicant to provide the minimum data when

                                    494

-------
otherwise not available for derivation of allowable levels of toxic
substances.
   (f)  For existing discharges, the commission may issue a scheduled
abatement permit pursuant to R 323.2145 upon a determination by the
commission that the applicant has demonstrated that each of the following
conditions is met:
   (i)  Immediate attainment of the allowable level of a toxic substance
is not economically or technically feasible.
  (ii)  No prudent alternative exists.
 (iii)  During the period of scheduled abatement, the permitted discharge
will be consistent with the protection of the public health, safety, and
welfare.
  (iv)  Reasonable progress will be made toward compliance with this rule
over the term of the permit, as provided for in a schedule in the permit.

R 323.1058  Radioactive substances.
   Rule 58.  The control and regulation of radioactive substances dis-
charged to the waters of the state shall be pursuant to the criteria,
standards, or requirements prescribed by the United States nuclear
regulatory commission in 10 C.F.R. §20.1 et seq. and by the United States
environmental protection agency.

R 323.1060  Plant nutrients.
   Rule 60. (1) Consistent with Great Lakes protection, phosphorus which
is or may readily become available as a plant nutrient shall be con-
trolled from point source discharges to achieve 1 milligram per liter of
total phosphorus as a maximum monthly average effluent concentration
unless other limits, either higher or lower, are deemed necessary and
appropriate by the commission.
   (2)  In addition to the protection provided under subrule (1) of this
rule, nutrients shall be limited to the extent necessary to prevent
stimulation of growths of aquatic rooted, attached, suspended, and
floating plants, fungi or bacteria which are or may become injurious to
the designated uses of the waters of the state.

R 323.1062  Microorganisms.
   Rule 62.  (1)  All waters of the state shall contain not more than 200
fecal coliform per 100 milliliters.  This concentration may be exceeded
if such concentration is due to uncontrollable non-point sources. The
commission may suspend this rule from November 1 through April 30 upon
determining that designated uses will be protected.
   (2)  Compliance with the fecal coliform standards prescribed by
subrule (1) of this rule shall be determined on the basis of the geomet-
ric average of any series of 5 or more consecutive samples taken over not
more than a 30-day period.
   (3)  Protection of the waters of the state designated for total body
contact recreation and public water supply source by the water quality
standards prescribed by this rule may be subject to temporary interrup-
tion during or following flood conditions, accidents, or emergencies
which affect a sewer or wastewater treatment system.  In the event of
such occurrences, notice shall be served to those affected in accordance
with procedures established by the commission.  Prompt corrective action
shall be taken by the discharger to restore the designated use.

                                  495

-------
R 323.1064  Dissolved oxygen in Great Lakes, connecting waters, and
inland streams.
   Rule 64.  (1)  A minimum of 7 milligrams per liter of dissolved oxygen
in all Great Lakes and connecting waterways shall be maintained, and,
except for inland lakes as prescribed in R 323.1065, a minimum of 7
milligrams per liter of dissolved oxygen shall be maintained at all times
in all inland waters designated by these rules to be protected for
coldwater fish.  In all other waters, except for inland lakes as pre-
scribed by R 323.1065, a minimum of 5 milligrams per liter of dissolved
oxygen shall be .maintained.  These standards do not apply for a limited
warmwater fishery use subcategory or limited coldwater fishery use
subcategory established pursuant to R 323.1100(10) or during those
periods when the standards specified in subrule (2) of this rule apply.
   (2)  Waters of the state which do not meet the standards set forth in
subrule (1) of this rule shall be upgraded to meet those standards.  For
existing point source discharges to these waters, the commission may
issue permits pursuant to R 323.2145 which establish schedules to achieve
the standards set forth in subrule (1) of this rule.  If existing point
source dischargers demonstrate to the commission that the dissolved
oxygen standards specified in subrule (1) of this rule are not attainable
through further feasible and prudent reductions in their discharges or
that the diurnal variation between the daily average and daily minimum
dissolved oxygen concentrations in those waters exceeds 1 milligram per
liter, further reductions in oxygen-consuming substances from such
discharges will not be required, except as necessary to meet the interim
standards specified in this subrule, until comprehensive plans to upgrade
these waters to the standards specified in subrule (1) of this rule have
been approved by the commission and orders, permits, or other actions
necessary to implement the approved plans have been issued by the
commission.  In the interim, all of the following standards apply:
   (a)  For waters of the state designated for use for coldwater fish,
except for inland lakes as prescribed in R 323.1065, the dissolved oxygen
shall not be lowered below a minimum of 6 milligrams per liter at the
design flow during the warm weather season in accordance with R 323.1090(3)
and (4).  At the design flows during other seasonal periods, as provided
in R 323.1090(4), a minimum of 7 milligrams per liter shall be main-
tained.  At flows greater than the design flows, dissolved oxygen shall
be higher than the respective minimum values specified in this
subdivision.
   (b)  For waters of the state designated for use for warmwater fish and
other aquatic life, except for inland lakes as prescribed in R 323.1065,
the dissolved oxygen shall not be lowered below a minimum of 4 milligrams
per liter, or below 5 milligrams per liter as a daily average, at the
design flow during the warm weather season in accordance with R 323.1090(3)
and (4).  At the design flows during other seasonal periods as provided
in R 323.1090(4), a minimum of 5 milligrams per liter shall be maintained.
At flows greater than the design flows, dissolved oxygen shall be higher
than the respective minimum values specified in this subdivision.
   (c)  For waters of the state designated for use for warmwater fish  and
other aquatic life, but also designated as principal migratory routes  for
anadromous salmonids, except for inland lakes as prescribed in R 323.1065,
the dissolved oxygen shall not be lowered below 5 milligrams per liter as
a minimum during periods of migration.

                                   49fi

-------
   (3)  The commission may cause a comprehensive plan to be prepared to
upgrade waters to the standards specified in subrule (1) of this rule
taking into consideration all factors affecting dissolved oxygen in these
waters and the cost effectiveness of control measures to upgrade these
waters and, after notice and hearing, approve the plan.  After notice and
hearing, the commission may amend a comprehensive plan for cause.  In under-
taking the comprehensive planning effort the commission shall provide for
and encourage participation by interested and impacted persons in the affected
area.  Persons directly or indirectly discharging substances which
contribute towards these waters not meeting the standards specified in
subrule (1) of this rule may be required after notice and order to
provide necessary information to assist in the development or amendment
of the comprehensive plan.  Upon notice and order, permit, or other action
of the commission, persons directly or indirectly discharging substances
which contribute toward these waters not meeting the standards specified
in subrule (1) of this rule shall take the necessary actions consistent
with the approved comprehensive plan to control these discharges to
upgrade these waters to the standards specified in subrule (1) of this
rule.

R 323.1065  Dissolved oxygen; inland lakes.
   Rule 65.  (1)  The following standards for dissolved oxygen shall
apply to lakes designated as trout lakes by the natural resources commis-
sion or lakes listed in the publication entitled "Coldwater Lakes of
Michigan":
   (a)  In stratified coldwater lakes which have dissolved oxygen concen-
trations less than 7 milligrams per liter in the upper half of the
hypolimnion, a minimum of 7 milligrams per liter dissolved oxygen shall
be maintained throughout the epilimnion and upper 1/3 of the thermocline
during stratification.  Lakes capable of sustaining oxygen throughout the
hypolimnion shall maintain oxygen throughout the hypolimnion.  At all
other times, dissolved oxygen concentrations greater than 7 milligrams
per liter shall be maintained.
   (b)  Except for lakes described in subdivision (c) of this subrule, in
stratified coldwater lakes which have dissolved oxygen concentrations
greater than 7 milligrams per liter in the upper half of the hypolimnion,
a minimum of 7 milligrams per liter of dissolved oxygen shall be main-
tained in the epilimnion, thermocline, and upper half of the hypolimnion.
Lakes capable of sustaining oxygen throughout the hypolimnion shall
maintain oxygen throughout the hypolimnion.  At all other times, dis-
solved oxygen concentrations greater" than 7 milligrams per liter shall be
maintained.
   (c)  In stratified coldwater lakes which have dissolved oxygen concen-
trations greater than 7 milligrams per liter throughout the hypolimnion,
a minimum of 7 milligrams per liter shall be maintained throughout the
lake.
   (d)  In unstratified coldwater lakes, a minimum of 7 milligrams per
liter of dissolved oxygen shall be maintained throughout the lake.
   (2)  For all other inland lakes not specified in subrule (1) of this
rule, during stratification, a minimum dissolved oxygen concentration of
5 milligrams per liter shall be maintained throughout the epilimnion.  At
all other times, dissolved oxygen concentrations greater than 5 milli-
grams per liter shall be maintained.


                                     497

-------
R 323.1069.  Temperature; general considerations.
   Rule 69.  (1)  In all waters of the state, the points of temperature
measurement normally shall be in the surface 1 meter; however, where
turbulence, sinking plumes, discharge inertia or other phenomena upset
the natural thermal distribution patterns of receiving waters, tem-
perature measurements shall be required to identify the spatial char-
acteristics of the thermal profile.
   (2)  Monthly maximum temperatures, based on the ninetieth percentile
occurrence of natural water temperatures plus the increase allowed at the
edge of the mixing zone and in part on long-term physiological needs of
fish, may be exceeded for short periods when natural water temperatures
exceed the ninetieth percentile occurrence.  Temperature increases during
these periods may be permitted by the commission, but in all cases shall
not be greater than the natural water temperature plus the increase
allowed at the edge of the mixing zone.
   (3)  Natural daily and seasonal temperature fluctuations of the
receiving waters shall be preserved.

R 323.1070  Temperature of Great Lakes and connecting waters.
   Rule 70. (1) The Great Lakes and connecting waters shall not receive
a heat load which would warm the receiving water at the edge of the
mixing zone more than 3 degrees Fahrenheit above the existing natural
water temperature.
   (2)  The Great Lakes and connecting waters shall not receive a heat
load which would warm the receiving water at the edge of the mixing zone
to temperatures in degrees Fahrenheit higher than the following monthly
maximum temperature:

   (a)  Lake Michigan north of a line due west from the city of
Pentwater.
   J   F    M
   40  40   40
A
50
M
55
J
70
J
75
A
75
S
75
0
65
N
60
D
45
   (b)  Lake Michigan south of a line due west from the city of
Pentwater.

   JFMAMJJASOND
   45  45   45   55   60   70   80   80   80   65   60   50

   (c)  Lake Superior and the St. Marys river:

   JFMAMJJASOND
   38  36   39   46   53   61   71   74   71   61   49   42

   (d)  Lake Huron north of a line due east from Tawas point:

   JFMAMJJASOND
   40  40   40   50   60   70   75   80   75   65   55   45
                                 498

-------
    (e)  Lake Huron south of a line due east from Tawas point, except
Saginav bay.

    JFMAMJJASOND
    40  40   40   55   60   75   80   80   80   65   55   45

    (f)  Lake Huron, Saginaw bay:

    JFMAMJJASOND
    45  45   45   60   70   75   80   85   78   65   55   45

    (g)  St. Clair river:

    JFMAMJJAS    OND
    40  40   40   50   60   70   75   80   75   65   55   50

    (h)  Lake St. Clair:

    JFMAMJJASOND
    40  40   45   55   70   75   80   83   80   70   55   45

    (i)  Detroit river:

    JFMAMJJASOND
    40  40   45   60   70   75   80   83   80   70   55   45

    (j)  Lake Erie:

    JFMAMJJAS    OND
    45  45   45   60   70   75   80   85   80   70   60   50

R 323.1075  Temperature of rivers, streams, and impoundments.
    Rule 75. (1) Rivers, streams, and impoundments naturally capable of
supporting coldwater fish shall not receive a heat load which would do
either of the following:
    (a)  Increase the temperature of the receiving waters at the edge of
the mixing zone more than 2 degrees Fahrenheit above the existing natural
water temperature.
    (b)  Increase the temperature of the receiving waters at the edge of
the mixing zone to temperatures greater than the following monthly
maximum temperatures:

   JFMAMJJASOND
    38  38   43   54   65   68   68   68   63   56   48   40

    (2)  Rivers, streams, and impoundments naturally capable of supporting
warmwater fish shall not receive a heat load which would warm the
receiving water at the edge of the mixing zone more than 5 degrees
Fahrenheit above the existing natural water temperature.
    (3)  Rivers, streams, and impoundments naturally capable of supporting
warmwater fish shall not receive a heat load which would warm the receiv-
ing water at the edge  of the mixing zone to temperatures greater than the
following monthly maximum temperatures:


                                   499

-------
   (a)  For rivers, streams, and impoundments north of a line between Bay
City, Midland, Alma and North Muakegon:

   JFMAMJJASOND
   38  38   41   56   70   80   83   81    74   64   49   39

   (b)  For rivers, streams, and impoundments south of a line between Bay
City, Midland, Alma, and North Muskegon,  except the St. Joseph river:

   JFMAMJJASOND
   41  40   50   63   76   84   85   85    79   68   55   43

   (c)  St. Joseph river:

   JFMAMJJAS    OND
   50  50   55   65   75   85   85   85    85   70   60   50

   (4)  Non-trout rivers and streams that serve as principal migratory
routes for anadromous salmonids shall not receive a heat load during
periods of migration at such locations and in a manner which may adverse-
ly affect salmonid migration or raise the receiving water temperature at
the edge of the mixing zone more than 5  degrees Fahrenheit above the
existing natural water temperature.

R 323.1082  Mixing zones.
   Rule  82.  (1)  A mixing zone to achieve a mixture of a point source
discharge with the receiving waters shall be considered a region in which
the response of organisms to water quality characteristics is time
dependent.  Exposure in mixing zones shall not cause an irreversible
response which results in deleterious effects to populations of aquatic
life or wildlife.  As a minimum restriction, the final acute value for
aquatic life shall not be exceeded in the mixing zone at any point
inhabitable by these organisms, unless it can be demonstrated to the
commission that a higher level is acceptable.  The mixing zone shall not
prevent the passage of fish or fish food organisms in a manner which
would result in adverse impacts on their immediate or future populations.
Watercourses or portions thereof which,  without 1 or more point source
discharge, would have no flow except during periods of surface runoff may
be considered as a mixing zone for a point source discharge.  The area of
mixing zones should be minimized.  To this end, devices for rapid mixing,
dilution, and dispersion are encouraged where practicable.
   (2)  For toxic substances, not more than 25% of the receiving water
design flow, as stated in R 323.1090, shall be utilized when determining
effluent limitations for surface water discharges, unless it can be
demonstrated to the commission that the use of a larger volume is accept-
able.  The commission shall not base a decision to grant more than 25% of
the receiving water design flow for purposes of developing effluent
limitations for discharges of toxic substances solely on the use of  rapid
mixing, dilution, or dispersion devices.  However, where such a device is
or may be employed, the commission may authorize the use of a design flow
greater than 25% if the effluent limitations which correspond to such a
design flow are shown, based upon a site-specific demonstration, to  be
consistent with Act No. 245 of the Public Acts of  1929, as amended,  being
§323.1 et seq. of the Michigan Compiled Laws, and other applicable law.

                                   500

-------
   (3)  For substances not included in subrule (2) of this rule, the
design flow, as stated in R 323.1090, shall be utilized when determining
effluent limitations for surface water discharges if the provisions in
subrule (1) of this rule are met, unless the commission determines that a
more restrictive volume is necessary.
   (4)  For all substances, defined mixing zone boundaries may be estab-
lished and shall be determined on a case-by-casre basis.
   (5)  Mixing zones in the Great Lakes, their connecting waters, and
inland lakes shall be determined on a case-by-case basis.

R 323.1090.  Applicability of water quality standards.
   Rule 90.  (1)  The water quality standards prescribed by these rules
shall not apply within mixing zones, except for those standards pre-
scribed in R 323.1082(1) and R 323.1050.
   (2)  Water quality standards prescribed by these rules are minimally
acceptable water quality conditions.  Water quality shall be equal to or
better than such minimal water quality conditions not less than 95Z of
the time.
   (3)  Water quality standards shall apply at all flows equal to or
exceeding the design flow.  The design flow is equal to the most re-
strictive of the 12 monthly 95% exceedance flows, except where the
commission determines that a mor.e restrictive design flow is necessary or
where the commission determines that seasonal design flows may be granted
pursuant to R 323.1090(4).  The 95% exceedance flow is the flow equal to
or exceeded 95% of the time for the specified month.
   (4)  A maximum of 4 seasonal design flows may be granted when deter-
mining effluent limitations for a surface water discharge if it is
determined by the commission that the use of such design flows will
protect water quality and be consistent with the protection of the public
health, safety, and welfare.  The seasonal design flows shall be the most
restrictive of the monthly 95% exceedance flow for the months in each
season.  Seasonal design flows shall not be granted for toxic substances
which, on the basis of credible scientific evidence, may bioaccumulate in
biota inhabiting or using the waters of the state unless, taking into
account the receiving water characteristics the persistence and environ-
mental fate characteristics of the substance or substances and the
presence of other discharges of bioaccumulative toxic substances into the
same receiving waters, the commission determines that the increased mass
loading of the substance or substances resulting from granting seasonal
design flows is consistent with Act No. 245 of the Public Acts of 1929,
as amended, being §323.1 et seq. of the Michigan Compiled Laws, and other
applicable law.

R 323.1092  Applicability of water quality standards to dredging or
construction activities.
   Rule 92.  Unless the commission determines, after consideration of
dilution and dispersion, that such activities result in unacceptable adverse
impacts on designated uses, the water quality standards prescribed by
these rules shall not apply to dredging or construction activities within
the waters of the state where such activities occur or during the periods
of time when the aftereffects of dredging or construction activities
degrade water quality within such waters of the state, if the dredging
operations or construction activities have been authorized by the United
States army corps of engineers or the department of natural resources.  The

                                    501

-------
water quality standards shall apply, however, in nonconfined waters of the
state utilized for the disposal of spoil from dredging operations, except
within spoil disposal sites specifically defined by the United States
army corps of engineers or the department of natural resources.

R 323.1096  Determinations of compliance with water quality standards.
   Rule 96. Analysis of the waters of the state to determine compliance
with the water quality standards prescribed by these rules shall be made
pursuant to procedures outlined in 40 C.F.R. §136, as amended by F.R. pp.
43234 to 43442 October 26, 1984, and F.R. pp. 690 to 697 January 4, 1985,
or pursuant to other methods prescribed or approved by the commission and
the United States environmental protection agency.

R 323.1097  Materials applications not subject to standards.
   Rule 97. The application of materials for water resource management
projects pursuant to state statutory provisions is not subject to the
standards prescribed by these rules, but all projects shall be reviewed
and approved by the commission before application.

R 323.1098  Antidegradation.
   Rule 98.  (1)  This rule applies to waters of the state in which the
existing water quality is better than the water quality standards pre-
scribed by these rules or than needed to protect existing uses.
   (2)  These waters shall not be lowered in quality by action of the
commission unless it is determined by the commission that such lowering
will not do any of the following:
   (a) Become injurious to the public health, safety, or welfare.
   (b) Become injurious to domestic, commercial, industrial, agricultur-
al, recreational, or other uses which are or may be made of such
waters.
   (c)  Become injurious to the value or utility of riparian lands.
   (d)  Become injurious to livestock, wild animals, including birds,
fish, and other aquatic animals, or plants, or their growth or
propagation.
   (e)  Destroy or impair the value of game, fish, and wildlife.
   (f)  Be unreasonable and against the public interest in view of the
existing conditions.
   (3)  All of the following waters are designated as protected waters:
   (a)  All Michigan waters of the Great Lakes, except as these waters
may be affected by discharges to the connecting waters and tributaries.
   (b)  Trout streams south of a line between Bay City, Midland, Alma,
and North Muskegon.
   (c)  Inland lakes.
   (d) Reaches of country-scenic and wild-scenic rivers designated under
Act No. 231 of the Public Acts of 1970, being §281.761 et seq. of the
Michigan Compiled Laws.
   (e)  Scenic and recreational rivers designated under the wild and
scenic rivers act of 1968, 16 U.S.C. §1721 et  seq.
   (4)  In addition to the requirements of subrule  (2) of this rule,  the
waters specified in subrule (3) of this rule shall not be lowered in
quality unless, after opportunity for public hearing, it has been demon-
strated by the applicant to the commission that a lowering in quality
will not be unreasonable, is in the public interest in view of existing
conditions, is necessary to accommodate important social or economic

                                    50?

-------
development, and that there are no prudent and feasible alternatives to
lowering water quality.
   (5)  Reaches of the following rivers have been designated pursuant to
Act No. 231 of the Public Acts of 1970, being §281.761 et seq. of the
Michigan Compiled Laws:
   (a)  Jordan river - October, 1972, natural river plan.
   (b)  Betsie river - July, 1973, natural river plan.
   (c)  Rogue river - July, 1973, natural river plan.
   (d)  White river - May, 1975, natural river plan.
   (e)  Boardman river - December, 1975, natural river plan.
   (f)  Huron river - May, 1977, natural river plan.
   (g)  Pere Marquette river - July, 1978, natural river plan
   (h)  Flat river - October, 1979, natural river plan.
   (i)  Rifle river - May, 1980, natural river plan.
   (j)  Kalamazoo river - June, 1981, natural river plan.
   (k)  Pigeon river - June, 1982, natural river plan.
Designated reaches of these rivers are provided in the department of
natural resources natural river plan for each respective river.
   (6)  Reaches of the AuSable river - November, 1984, have been desig-
nated pursuant to the wild and scenic rivers act of 1968, 16 U.S.C. §1721
et seq.
   (7)  Michigan's waters of the Great Lakes are of special significance
and are designated as outstanding state resource waters.  In addition to
the protection specified under subrules (2), (3) and  (4) of this rule,
mixing zones shall not be used for new or increased discharges to the
Great Lakes of toxic substances, as defined by R 323.1057(2)(b), which
would result in a lowering of water quality.  However, the commission may
grant a mixing zone for certain toxic substances on a case-by-case
basis, taking into account credible scientific evidence, including
persistence and environmental fate characteristics of the substances.
Mixing zones for existing discharges of these toxic substances to the
Great Lakes and for all discharges of these toxic substances to the
connecting waters shall be minimized.
   (8)  Before authorizing a new or increased discharge of wastewater
directly to the Great Lakes or connecting waters, the commission shall
provide, in addition to the public notice required by commission rules,
supplemental notice of its intent to authorize such discharge, of its
proposed determination with respect to the applicable factors set forth
in subrule (4) of this rule, and the proposed national pollutant dis-
charge elimination system permit terms and conditions, to the administra-
tor of the United States environmental protection agency, the director of
the state or provincial water pollution control agency for all states or
provinces which border the lake or connecting waters which receive the
new or increased discharge, the United States fish and wildlife service,
and the international joint commission.  The commission shall allow not
less than 30 days for comments from the recipients of the supplemental
notice and shall carefully consider all comments received in making its
determination.
   (9)  Wild rivers designated under the wild and scenic rivers act of
1968, 16 U.S.C. §1721 et seq., rivers flowing into, through, or out of
national parks or national lakeshores, and wilderness rivers designated
under Act No. 231 of the Public Acts of 1970, being §281.761 et seq. of
the Michigan Compiled Laws, shall not be lowered in quality.  Reaches of

                                 503

-------
the Two Hearted river - December,  1973,  natural river plan - are designated
under Act No. 231 of the Public Acts of  1970 as a wilderness river.

R 323.1099  Waters which do not meet standards.
   Rule 99.  Waters of the state which do not meet the water quality
standards prescribed by these rules shall be improved to meet those
standards.  Where the water quality of certain waters of the state does
not meet the water quality standards as  a result of natural causes or
conditions, further reduction of water quality is prohibited.

R 323.1100  Designated uses.
   Rule 100.  (1)  As a minimum, all waters of the state are designated
for, and shall be protected for, all of  the following uses:
   (a)  Agriculture.
   (b)  Navigation.
   (c)  Industrial water supply.
   (d)  Public water supply at the point of water intake.
   (e)  Warmwater fish.
   (f)  Other indigenous aquatic life and wildlife.
   (g)  Partial body contact recreation.
   (2)  All waters of the state are designated for, and shall be protect-
ed for, total body contact recreation from May 1 to October 31 in accor-
dance with R 323.1062.  The commission will annually publish a list of
those waters of the state located immediately downstream of municipal
sewage system discharges where total or partial body contact recreation
is contrary to prudent public health practices.
   (3)  All inland lakes identified in the publication entitled "Cold-
water Lakes of Michigan," as published in  1976 by the department of
natural resources, are designated for, and shall be protected for,
coldwater fish.
   (4)  All Great Lakes and their connecting waters, except  the entire
Keweenaw waterway, including Portage lake, Houghton county,  and Lake St.
Glair, are designated for,  and shall be protected for, coldwater  fish.
   (5)  All lakes designated as trout lakes by the natural  resources
commission under  the authority of Act No.  165  of  the Public  Acts  of  1929,
as amended, being §301.1 et seq. of the Michigan  Compiled Laws, are
designated  for, and shall be protected for, coldwater fish.
   (6)  All waters of the state designated as  trout streams  by  the
director of the department  pursuant to section 8  of Act  No.  165 of  the
Public Acts of  1929, as amended, being §301.8  et  seq. of  the Michigan
Compiled Laws,  shall be protected for coldwater  fish.
   (7)  All waters of the state which are  designated by  the  Michigan
department  of public health as  existing or proposed  for  use  as  public
water  supply sources are protected  for such use  at  the  point of water
intake and  in such  contiguous  areas as  the commission may determine
necessary  for assured protection.
    (8)  Water quality of all waters of  the  state serving as migratory
routes for  anadromous  salmonids  shall be  protected  as necessary to assure
that migration  is not adversely affected.
    (9)  Discharges  to wetlands,  as  defined by Act No.  203 of the  Public
Acts  of  1979, being  §281.701 of the Michigan Compiled Laws,  that  result
in quality  less than  that  prescribed  by  these rules  may be permitted
after  a use attainability  analysis  shows  that designated uses  are not  and
cannot be  attained  and  shows  that  attainable uses will  be protected.

                                  504

-------
   (10)  After completion of a comprehensive plan developed pursuant to
R 323.1064(3), upon petition by a municipality or other person, and in
conformance with the requirements of 40 C.F.R. §131.10 (1983), the commis-
sion may determine that attainment of the dissolved oxygen standards of
R 323.1064(1) is not feasible and designate, by amendment to this rule, a
limited warmwater fishery use subcategory of the warmwater fishery use
or a limited cold water fishery use subcategory of the cold water fishery
use.  For waters so designated, the dissolved oxygen standards specified
in R 323.1064(2) and all other applicable standards of these rules apply.
For waters so designated, the dissolved oxygen standards specified in
R 323.1064(1) do not apply.  Not less than sixty days before filing a
petition under this subrule by a municipality or other person, a petitioner
shall provide written notice to the executive secretary of the water
resources commission and the clerk of the municipalities in which the
affected waters are located of its intent to file such petition.

R 323.1105.  Multiple designated uses.
   Rule 105.  When a particular portion of the waters of the state is
designated for more than 1 use, the most restrictive water quality
standards for one or more of those designated uses shall apply to that
portion.

R 323.1116    Availability of documents.
   Rule 116.  Documents referenced in R 323.1057, R 323.1058, R 323.1065,
R 323.1096, and R 323.1100 may be obtained at current costs as follows:
   (a)  "EPA Priority Pollutants and Hazardous Substances," 40 C.F.R.
§122.21, appendix D (1983); copies may be obtained from the Department of
Natural Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost,
or from the Office of Water Enforcement, United States Environmental
Protection Agency, Washington, D.C. 20460, at no cost.
   (b)  "1984 Michigan Critical Materials Register;" copies may be
obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (c)  "Guidelines Establishing Test Procedures for Analysis of Pollu-
tants," 40 C.F.R. §136 as amended by F.R. pp 43234 to 43442, October 26,
1984, and F.R. pp. 690 to 697, January 4, 1985; copies may be obtained
from the Department of Natural Resources, P.O. Box 30028, Lansing,
Michigan 48909, at no cost.
   (d)  "Designated Trout Lakes," a publication of the department of
natural resources; copies may be obtained from the Department of Natural
Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
   (e)  "Coldwater Lakes of Michigan," August, 1976, a publication of the
department of natural resources, fisheries division, copies may be
obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (f)  "Designated Trout Streams for the State of Michigan," April,
1975,  a publication of the department of natural resources; copies may
be obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (g)  "Standards for Protection Against Radiation," 10 C.F.R. §20,
January 1, 1985.  Copies may be obtained from the Department of Natural
Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
                                  505

-------
   (h)  "Designation of uses," 40 C.F.R.  §131.10,  as published in November 8,
1983 F.R. pp. 51406 and 51407; copies may be obtained from the Department
of Natural Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
                                    506

-------
                                                           APPENDIX B




                              State  of  Michigan




                       Department  of Natural Resources



                       Environmental Protection  Bureau






                          Guidelines for  Rule  57(2)








Rule 323.1057 of the Part 4 Water Quality Standards filed with the Secretary




of  State,   January  2, 1985  ,  establishes standards  for  toxic substances.




These  guidelines  set  forth  procedures,  pursuant  to  Rule  57(2),  that




Environmental Protection  Bureau  staff will use in the development of recom-



mendations  to  the Water  Resources  Commission  on allowable  levels  of toxic




substances  in the  waters  of the  state applicable  to  point source discharge




permits.  The most recent of such toxic substance levels developed pursuant




to  these  guidelines shall  be  compiled on an annual basis  and be available




for distribution by February 1 of each year.
                                    507

-------
(1)   As used in these guidelines:








     (a)  "Acute toxicity" means the ability of a chemical to cause




          a debilitating or injurious change in an organism which results




          from a single or short-term exposure to the chemical.








     (b)  "Bioconcentration" is the increase in concentration of the




          chemical of concern and  its metabolities in or on the  target




          organisms (or specified  tissues thereof) relative to the con-




          centration of the chemical of concern in the ambient water.








     (c)  "Carcinogen" means a chemical which causes an increased incidence




          of benign or malignant neoplasms,  or a substantial decrease




          in the latency period between exposure and onset of neoplasms




          through oral or dermal exposure,  or through inhalation exposure




          when the cancer occurs at non-respiratory sites in at  least




          one mammalian species, or man through epidemiological  and/or




          clinical studies.








     (d)  "Chronic toxicity" means the ability of a chemical to  cause




          an injurious or debilitating effect in an organism which results




          from repeated exposure to a chemical for a time period represent-




          ing a substantial portion of the  natural life expectancy of




          that organism.
                                    508

-------
(e)  "EC50" is the median effective concentration which is the




     concentration of a test material in a suitable diluent at




     which 50 percent of the exposed organisms exhibit a specified




     response during a specified time period.









(f)  "Genotoxic teratogen" is a chemical which fits all of the




     following descriptions:









     (i)  It is positive in tests of gene mutation (with or without




          metabolic activation).









    (ii)  It or its genotoxic metabolites are placentally transferred




          in any mammalian species through oral, dermal or inhalation




          exposure.









   (iii)  It elicits a teratogenic response when administered orally,




          dermally or by inhalation in at least one mammalian species.









(g)  "Hereditary mutagen" is a chemical which has the ability to




     cause a heritable change in the genome of the germinal cells




     through oral, dermal, or inhalation exposure in at least one




     mammalian species.









(h)  "LC50" is the median lethal concentration which is the concentra-




     tion of a test material in a suitable diluent at which 50




     percent of the exposed organisms die during a specified time




     period.





                              509

-------
(i)  "Life Cycle Safe Concentration" is the highest concentration




     of a chemical to which an organism is exposed continuously




     for a life time, and which results in no observable adverse




     effects to this organism and its progency.








(j)  "log Row" means the log (base 10) of the n-octanol/water partition




     coefficient.








(k)  "MATC" is the maximum acceptable toxicant concentration obtained




     by calculating the geometric mean of the lower and upper chronic




     limits from a chronic test.  A lower chronic limit is the




     highest tested concentration which did not cause the occurrence




     of a specified adverse effect.   An upper chronic limit is




     the lowest tested concentration which did cause the occurrence




     of a specified adverse effect and above which all tested concentra-




     tions caused such an occurrence.








(1)  "NOAEL" means the highest level of toxicant which results in




     no observable adverse effects to exposed test organisms.








(m)  "n-octanol/water partition coefficient" (Row) means the ratio




     of the octanol to water equilibrium concentrations of a compound.









(n)  "Risk" means the probability that a chemical, when released




     to the environment, will cause an adverse effect in exposed




     humans, other living organisms, or abiotic environmental compart-




     ments .





                               sin

-------
(o)  "Risk assessment" means the analytical process used to determine




     the level of risk.
                               511

-------
(2)   The allowable level in the surface water after a discharge is mixed




     with the receiving stream volume specified in R 323.1082 shall




     not exceed any of the following:









     (a)  The Aquatic Chronic Value as derived in (3).









     (b)  The Terrestrial  Life Cycle Safe Concentration as derived in




          (4).









     (c)  The Human Life Cycle Safe Concentration as derived in (5).









     (d)  The concentration providing an acceptable degree of protection




          to  public health for cancer, as derived in (6),  when sufficient




          data are available in the scientific literature  to establish




          that  a chemical  is a carcinogen.









     (e)  The concentration providing an acceptable degree of protection




          to  public health for hereditary mutagenic or genotoxic teratogenic




          effects,  as derived in (7), when sufficient data are available




          in  the scientific literature to establish that a chemical




          is  a hereditary  mutagen or genotoxic teratogen.
                                   SI?

-------
(3)  The aquatic chronic value (ACV)  shall be derived




     by one of the following methods.  The minimum toxicity data requirements




     to calculate an ACV in (a) and (b) shall consist of a 96 hour LC50




     or EC50 for a rainbow trout or fathead minnow and a 48 hour EC50




     or LC50 for a daphnid.








     (a?  The ACV is calculated in the following manner (modified EPA,




          1983) if chronic maximum acceptable toxicant concentration




          (MATC) data for a chemical are available for at least six North




          American freshwater species and:








               one species is a salmonid








               one species is a cyprinid or centrarchid









               one species is a daphnid








               one species is a benthic  macroinvertebrate








               one species is in the order osteichythyes and not represented




               in a family above








               one species is any other freshwater species not represented




               above ,








          Resident species data are preferred for the above required




          data set.  If one or more of the required  species





                                    R13

-------
are not site resident, the requirement may be waived and




appropriate substitution will be made.
(i)  If the chronic toxicity of the chemical has  not  been




     adequately shown to be related to a water  quality  characteristic,




     an ACV is calculated using the following  procedures.




     If the toxicity of the chemical is related to  a  water




     quality characteristic, go to  (a)(ii).








     (A)  For each' species for which at least  one chronic




          MATC is available, the Species Mean  Chronic Value




           (SMCV) is calculated as  the geometric mean  of the




           results of all flow-through tests  in which  the concentrations




           of test material were measured.  For a species for




           which no such result is  available,  the geometric




           mean of all available MATC's  is  calculated, i.e.,




           results of flow-through  tests  in which the  concentrations




           were not measured  and  the results  of static and




           renewal tests based  on  initial  total concentrations




           of  test material.








      (B)   The  SMCV's  are  ordered  from high to  low.
                                 514

-------
(C)  Ranks (R) are assigned to the SMCV's  from "1" for
     the lowest to "N" for the highest.  If  two or more
     SMCV's are identical, successive ranks  are arbitrarily
     assigned.


(D)  The cumulative proportion (p) for each SMCV is
     calculafed as R/(N+1).


(E)  The SMCV's (T) (T=3 for 6-7 SMCVs; T=4  for   8 or
     more SMCVs)  are selected which have cummulative
     proportions  closest to 0.05.  If there  are less
     than 59 SMCVs, these will always be the three (6-
     7 SMCVs) or  four (8 or more SMCVs) lowest SMCVs.


(F)  Using the selected SMCVs and PS , the ACV is calculated
     as:
     S2 = £((ln SMCV)2) - ((g(ln SMCV))2/T)
                  - ((C(Vp~))2/T)
     L  - C£(ln SMCV)  - SC£(/?)))/T


     A  = SO/0.05)  +L
    ACV  =  eA
                     515

-------
(ii)   If data for a chemical are available to show that chronic




      toxicity to two or more species is similarly related




      to a water quality characteristic, an Aquatic Final Chronic




      Equation must be calculated using the following procedures:








      (A)  For each species for which comparable chronic toxicity




           values are available at three or more different values




           of the water quality characteristic, perform a




           least squares regression of the ehronic toxicity values




           on the values of the water quality characteristic.




           Because the best documented relationship is that




           between .hardness and toxicity of metals in fresh




           water and a log-log relationship best fits the available




           data, natural logarithms of both toxicity and water




           quality are used here.  For relationships based




           on other water quality characteristics, such as




           pH or temperature, no transformation or a different




           transformation may fit the data better, and appropriate




           changes will be necessary throughout this section.








      (B)  Each chronic slope is evaluated as  to whether or




           not it is meaningful, taking into account the range




           and number of the tested values of  the water quality




           characteristic.  For example, a slope based on  four




           data points may  be of limited value  if  it is based
                           516

-------
      only  on  data  for  a narrow range of values of the




      water quality characteristic.   On the other hand,




      a  slope  based on  only  three  data points may be meaningful




      if  it  is  consistent  with  other  information and if




      the three  points  cover  a  broad  enough range of the




      water  quality characteristic.   If meaningful slopes




      are not  available  for  at  least  one fish and one




      invertebrate  or if  the  available slopes are not




      similar  or  if  too  few  data are  available to adequately




      define the  shape of  the curve,  return to (a)(i).








(C)  The mean chronic slope  (V) is calculated as the




      arithmetic  average of all the meaningful chronic




      slopes for  individual species.









(D)  For each species the geometric  mean  (W)  of the chronic




      toxicity values and  the geometric  mean (X) of  the




     related values of the water quality  characteristic



     are calculated.









(E)  For each species the logarithmic  intercept (Y)  is




     calculated using the equation: Y = In  W  -  V(ln X).








(F)  For each species the species mean  chronic  intercept




     is  calculated as the antilog of Y.
                        517

-------
          (G)  The Aquatic Chronic Intercept is obtained by using




               the procedure described in (a)(i)(A-G), except "intercept"




               is inserted for "Value".








          (H)  The Aquatic Chronic Equation is written as




                 (V  In (water quality characteristic)  + In Z),





               where V * mean chronic slope and Z = Aquatic




               Chronic Intercept.








(b)   If chronic MATC data for a chemical is not available for at




     least six freshwater species meeting the requirements in (a)




     an ACV is calculated as follows:








     (i)  The Final Acute Value (FAV) is divided by an acute/chronic




          ratio (or geometric mean if more than one is available)




          for at least one North American freshwater species.  The FAV is




          derived in the following manner (listed in order of preference);








          (A)  The FAV is derived in the same manner as the ACV




               described in (a) by substituting FAV for ACV, SMAV




               (Species Mean Acute Value) for SMCV, and acute for




               chronic,  and LC50  or  EC50  for MATC.
                                   518

-------
          (B)  If the required data  to derive  a FAV  in (A)  is  not




               present in  the acute  toxicity data  base,  a FAV  is




               calculated  by dividing the most sensitive 96 hr.




               LC50 or EC50 for rainbow  trout  or fathead minnow and  48




               hr. EG50 or LC50 for  a daphnid  by the appropriate




               application factor from the  following table:
Species Combination
Rainbow trout/Fathead minnow/
Daphnid
" Rainbow trout/Daphnid
Fathead minrtoW/Daphnid
Application Factor
5
5
10
               If appropriate, the FAV will be made  a  function




               of a water quality characteristic  in  a  manner  similar




               to that described in (a)(ii).








    (ii)  If no acute/chronic ratio is available  in  the  aquatic




          chronic toxicity data base, the ACV is  calculated by




          dividing the FAV by 45.








(c)  As an alternative to the chemical specific approaches to calculating




     an ACV described in (a) and (b), biological  techniques may




     be used to assure that chronically toxic conditions  do not




     exist for aquatic life in the waters of the  state.   This




     approach will be used on a case-by-case basis.
                                  519

-------
     (d)  On the basis of all available pertinent laboratory and field




          information, the FAV and ACV are evaluated as to whether they




          are consistent with sound scientific evidence and are protective




          of ecologically, commercially, or recreationally important resident




          species.  If not, staff will evaluate appropriate modifications




          of the procedures, including site specific techniques for




          deriving acute and chronic values for chemicals.









                                Reference









U.S. Environmental Protection Agency. 1983.  Draft Guidelines for Deriving




     National Water Quality Critetia for the Protection of Aquatic Life




     and Its Uses (July 5, 1983).  U.S. Environmental Protection Agency




     Development Document, Environmental Research Laboratory, Duluth,




     Minnesota.
                                    5?0

-------
(4)   The concentration to protect wildlife is the Terrestrial Life Cycle

     Safe Concentration (TLSC).  The TLSC shall be derived by one of

     the following methods, depending on the type and quality of the

     toxicity data base.  The minimum toxicity data requirement for

     derivation of a TLSC shall consist of an acute oral LD50 for rats.

     When mammalian and avian toxicity data are available, a TLSC shall

     be calculated for both groups.  The final TLSC is the lowest of

     the two values.



     (a)  If a chronic or subacute NOAEL from mammalian or avian species

          exposed to toxicant contaminated water ia available,
          TLSC = NOAEL
          Where:   U = uncertainty factor (U = 10-100 depending on quality

                                          of study)



     (b)   If a chronic or subacute NOAEL from mammalian or avian species

          exposed to toxicant contaminated feed is available,
                                   W
                 NOAEL (ppm) x C x rp
          TLSC *                    w
          Where:   C = weight of feed consumed daily expressed as a fraction

                      of test animals body weight

-------
            W  = weight of test animal (kg)

            V  = volume of water consumed daily by the test animal (1)
(c)   If a chronic or subacute NOAEL from mammalian or avian species

     exposed to toxicant by gavage is available,
                            W
            NOAEL (mg/kg) x ^ x Fw
     TLSC =•         	w
                     u
     Where:  Fw * fraction of days dosed per week
(d)  If an oral rat LD50 is available,
                           w
            LD50 (mg/kg) x ^ x M
     TLSC » 	w

                      10
     Where:  M = acute to chronic application  factor  (M = 0.0001)



(e)  TLSCs are best derived  from data  involving  oral  exposure.

     However, if available oral data are  insufficient,  it may be

     useful  to use data  from other  exposure  routes.   Use of such

     data will depend on the specific  pharmacokinetic and toxicolo-

     gical properties of each chemical.

-------
(f)  If an acceptable NOAEL is lacking, the lowest observable adverse effect




     level (LOAEL) may be substituted in some cases, with an additional




     uncertainty factor of 1 to 10.








(g)  On the basis of available information, the TLSC is evaluated




     as to whether it is consistent with sound scientific judgement.




     If not, staff will evaluate appropriate modifications of these




     procedures.
                                    523

-------
(5)  The concentration to protect public health from threshold effect




     toxicants is the Human Life Cycle Safe Concentration (HLSC).  The




     HLSC shall be derived in the following manner.  The minimum toxicity




     data requirement for derivation of an HLSC shall consist of an




     acute oral LD50 for rats.









     (a)  The HLSC shall be derived from appropriate toxicological data




          using the following formula:
          HLSC = MgT (mg/day)




                 WC + (P x BCF)
          Where:   MgT  = maximum milligrams of toxicant per day




                        causing no adverse effects to humans when




                        ingested daily for lifetime.




                   WC  = volume of water consumed daily in liters (2 liters (1)




                        for surface water protected for drinking water supply;




                        0.01 liters (1) for surface water protected for total



                        and partial body contact)




                    F  * daily consumption of fish by humans (F » 0.0065 kg)




                  BCF  » bioconcentration factor as determined in (8).








          (i)   The MgT shall be derived by one of the following methods depending




               on  the  type and quality of the toxicity data base.
                                       5?4

-------
(A)  If a scientifically valid Maximum Contaminant Level (MCL)



     from the National Interim Primary Drinking Water



     Regulations is available,








     MgT - MCL (mg/1) x VH








     Where:  V.  • volume of water consumed daily by humans



                  (V.  - 2 1)
                    n






(B)  If a chronic or subacute no observable adverse effect



     level (NOAEL) for humans exposed to toxicant contaminated



     drinking water is available,
           NOAEL (mg/1) x V,

     MgT -  -
                   U
     Where:  U = uncertainty factor (U = 10-100)








(C)  If a scientifically valid Acceptable Daily Intake




     (ADI) is available from the Food and Drug Administration




     Regulations, MgT = ADI.








(D)  If a chronic or subacute NOAEL from mammalian test




     species exposed to toxicant contaminated drinking




     water is available,
                       525

-------
                          V

           NOAEL (mg/1)  x rp x W

     MgT = 	Wa
     Where:   V  = volume of water consumed daily by test animal (1)



             W  = weight of test animal (kg)



             W,  = weight of human (W.  - 70 kg)
              n                     n



              B * uncertainty factor (B = 100-1,000 depending



                                 on quality of study)
(E)  If a chronic or subacute NOAEL from mammalian test



     species, exposed to toxicant contaminated food is



     available,
     MgT m NOAEL (ppm) x C x
     Where:  C » daily food consumption expressed as a  fraction



                 of the animal's body weight







(F)  If a chronic or subacute NOAEL from mammalian  test



     species exposed to toxicant by gavage  is available,
     MgT m NOAEL (mg/kg) x FW x W
                       B
     Where:  F  - fraction of days dosed  per  week
              w


                            526

-------
(G)  If an oral rat LD50 is available,
     MgT a LD50 (mg/kg) x M x
                    100
     Where:  M = acute to chronic application factor




                 (M = 0.0001)








(H)  If an acceptable NOAEL is lacking, the lowest observ-




     able adverse effect level (LOAEL) may be substituted




     in some cases, with an additional uncertainty factor




     of 1 to ia.








(I)  HLSCs are best derived from data involving oral




     exposure.  However, if available oral data are in-




     sufficient, it may be useful to use data from other




     exposure routes.  Use of such data will depend on




     the specific pharmacokinetic and toxicological




     properties of each chemical.








(J)  On the basis of available information, the HLSC




     is evaluated as to whether it is consistent with




     sound scientific judgement.  If not, staff will




     evaluate appropriate modifications of these procedures,
                     527

-------
(6)   The concentration providing an acceptable degree of protection



     to public health for cancer shall be derived in (a), except for



     carcinogens that are assumed to cause cancer by a non-threshold



     mechanism.  For these chemicals a greater degree of protection



     than that derived in (a) may be developed pursuant to R 323.1098



     where achievable through utilization of control measures already



     in place.





     (a)  A water concentration of the carcinogen shall be derived  from



          human epidemiological data or from appropriate animal research



          data using the following formula.
                   D x W,
          C =           h
              WC + (F x BCF)



          Where:  C = concentration of the carcinogen (mg/1)



                  D = dose derived in (i) (ii) or (iii)  (mg/kg/day)



                 W,  = weight of an average human (Wh = 70 kg)




                 WC = daily water consumption 0.01 1 for surface water



                      protected for total or partial body contact;



                      2.0 1 for surface waters protected for  drinking



                      water supply)



                  F = daily fish  consumption (F = 0.0065 kg)



                BCF = bioconcentration factor as determined in (8)







           (i)  The dose  (D) may be derived  from appropriate human epidemiological



                data on  a case-by-case  basis with  staff  seeking the advice



                of  an  expert  committee  established  in (b) as needed.

-------
(ii)  Whenever appropriate human epidemiological data are not




      available, a non-threshold mechanism shall be assumed for




      carcinogens which have not been adequately demonstrated




      to cause cancer by a threshold mechanism.  The dose (D)




      shall be the concentration estimated to cause one additional




      cancer over the background rate in 100,000 individuals




      exposed to that concentration calculated using the following




      method:









      (A)  All carcinogenesis bioassay data are reviewed and




           data of appropriate quality are used for the quantitative




           risk estimations.  The data are fitted into the




           multistage model using the computer model GLOBAL




           79 developed by Crump and Watson (1979).   The upper




           95% confidence limit on risk at the 1 in 100 risk




           level is divided by the maximum likelihood dose




           at the same level of risk which determines the slope,




           q..*.  This is taken as an upper bound of the potency




           of the chemical in inducing cancer at low doses.




           Whenever the multistage model does not fit the data,




           as determined by the Chi-square goodness of fit




           statistical test, the model is refitted to the data




           omitting the highest dose.  This is continued until




           an acceptable fit is determined as described in,




           U.S. Environmental Protection Agency, 1980.  If




           a single study in which a chemical induces more
                           529

-------
     than one type of tumor is available, then the response




     for the tumor type predicting the highest estimate




     of q,* is generally used for the risk assessment.




     If two or more studies of equal quality are available,




     but vary in any of the following: species, strain,




     sex or tumor type, then the data set giving the




     highest estimate of q * is generally used for the




     risk assessment.  If two or more studies exist which




     are identical regarding species, strain, sex, tumor




     type,  and are of equal quality, then the geometric




     mean of the q * values from these data sets is used.








(B)  The dose corresponding to an estimated one additional




     cancer in 100,000 exposed test organisms is determined




     by dividing 10   by the value for q.*.








(C)  A species sensitivity factor is used to account




     for differences between test species and man.  It




     is assumed that mg/surface area/day is an equivalent




     dose between species.  The value may be calculated




     by dividing the average weight of a human (70 kg)




     by the weight of the test species and taking the




     cube root of this value; the slope q * is multiplied




     by this factor.  However, if adequate pharmacokinetic




     and metabolism studies are available, this data




     may be factored into the adjustment for  species
                     530

-------
            differences on a case-by-case basis.  Staff may
            seek the advice of an expert committee established
            in (b) as needed.


       (D)  All doses are adjusted to give a lifetime average
            daily dose.   If dosing was only for a fraction
            of a lifetime, then the total dose is averaged over
            the entire lifespan.


       (E)  If the duration of experiment (L ) is less than
                                            G
            the natural lifespan of the test animal (L), the
            slope, q,*, is multiplied by the factor (L »3.
                                                     *-e

(iii)  Whenever appropriate human epidemiological data are not
       available, and the preponderance of data suggests that
       the chemical causes cancer by a threshold mechanism and
       does not interact with DNA, the dose (D) for chemicals
       shall be calculated from animal research data by applying
       a safety factor to an appropriate toxicity end point.
       Staff may seek the advice of an expert committee established
       in (b), as needed.


       (A)  The appropriate toxicity end point shall be determined
            by staff on a case-by-case basis.
                             531

-------
          (B)  The safety factor shall be determined by staff based




               on an evaluation of appropriate toxicological and




               pharmacological considerations including, mechanism




               of carcinogenesis, number and type of tumors induced,




               the spontaneous incidence of tumors, the number




               of animal species tested and affected, metabolic




               considerations, epidemiologic observation on exposed




               humans, extent of the data supporting a nongenetic




               mechanism, and other pertinent information.








          (C)  A species sensitivity factor may be used to account




               for differences between test species and man.








(b)   A committee of scientists expert in the field of carcinogenesis




     shall be established by the director, as needed.








     (i)  A committee may be convened when the director determines




          that staff will benefit from advice and recommendations




          on a highly technical scientific issue which staff requires




          additional technical expertise to resolve.  Such issues




          include, but are not limited to: specific mechanisms




          of carcinogenicity  (i.e. epigenetic/genetic or  promoter/




          initiator), species sensitivity, and determination of




          carcinogenicity for chemicals with data not fitting  the




          criteria to determine carcinogenicity established in
                                532

-------
       these guidelines.  Social, political and economic issues




       shall not be within the charge of this committee.  The




       director shall provide a specific charge to the committee




       on the issued) which they are to address and a time




       frame for completing the task.




 (11)  The committee shall consist of five (5) members.








       (A)  Three members shall be selected  by the director.




            Two additional members shall be  recommended on a




            unanimous basis to the director  by the initial three




            members.








       (B)  Each member shall have a PhD degree (or equivalent)




            in toxicology or a related field, and extensive




            experience in technical areas  pertinent to the issue




            to be addressed.








       (C)  Nominees can be recommended by any interested party.








       (D)  Committee members shall be reimbursed for actual




            travel expenses within Michigan.




(iii)  The committee shall select a chairperson and adopt operating




       procedures.  The procedures shall provide for meeting




       announcements, agendas and minutes.  All meetings shall




       be open to the public.  Provisions  for written and oral




       public comment shall be provided in the procedures.
                              533

-------
         (iv)  The department shall provide staff to the committee.








          (v)  The committee shall provide a written report stating




               their recommendations and supporting documentation and




               rationale.









     (c)  On the basis of available information, the concentration provid-




          ing an acceptable degree of protection to public health for




          cancer is evaluated as to whether it is consistent with sound




          scientific judgement.  If not, staff will evaluate appropriate




          modifications of these procedures.









                                References








Crump,  Kenny S. and Warren W. Watson, 1979.  GLOBAL 79.  A FORTRAN program




     to extrapolate dichotomous animal carcinogenicity data to low doses.




     National Institute of Environmental Health Science Contract NOI-




     ES 2123.








U.S. Environmental Protection Agency. 1980.  Water Quality Criteria




     Availability.  Appendix C - Guidelines and Methodology Used in




     the Preparation of Health Effect Assessment Chapters of the Consent




     Decree Water Criteria Documents.  45 Federal Register 79347-79357.
                                    534

-------
(7)   The level providing an acceptable degree of protection to public




     health for hereditary mutagenic effects and genotoxic teratogenic




     effects shall be derived in the following manner.








     (a)  A committee of scientists expert in the field of hereditary




          mutagens and genotoxic teratogens may be established, as in




          (6)(b),  to advise staff on these chemicals.








     (b)  As needed, staff may seek the advice of the expert committee




          established in (a) above regarding the mutagenic potential




          of a chemical or the potential of a chemical to act as a geno-




          toxic teratogen and methods for assessing risks.








     (c)  Staff shall derive acceptable concentrations for these chemicals




          on a case-by-case basis.
                                    535

-------
(8)  The final bioconcentration factor (BCF-) standardized to reflect



     the value for fresh fish tissue having a lipid content of 9.6%



     shall be determined as follows in order of preference:
     (a)  Measured, steady-state bioconcentration factors from standardized



          laboratory tests shall be recorded as BCF .  If more than



          a single value is available the BCF  shall be equal to the



          geometric mean of the reported values:
     (b)  If bioconcentration factors are available from other laboratory



          tests, the BCF  will be the highest of the following values:
                        m
          (i)  The projected steady-state BCF as calculated  from  the



               test data.







         (ii)  The highest individual BCF reported during  the  study.







        (iii)  The apparent steady-state BCF if steady-state was  reached



               but the test duration was not of sufficient length.







         (iv)  The BCF obtained by dividing the highest  tissue concentration



               of the chemical by the nominal water  concentration.
                                      536

-------
(c)  If bioconcentration factors are not  available  from laboratory



     studies, the measured bioconcentration  factor  from a  field



     study may be used as the BCF   if  the  following conditions



     were met:
     (i)  Data are available to show  that  the  concentration  of



          the chemical in the water to which the  organism is exposed



          remained reasonably constant throughout the  study.







    (ii)  Competing mechanisms for chemical removal  from  solution



          did not markedly affect the bioavailability  of  the chemical,







   (iii)  The concentration of the chemical to which the  organism



          was exposed is known to be  less  than the concentration



          causing any adverse effects on the test species.







    (iv)  The field measured values agree  reasonably well with



          values reported for similar compounds or with values



          calculated from regression  equations.







(d)  If measured bioconcentration factors  (BCF )  are not  available
                                              m


     from field or laboratory studies, a calculated bioconcentration



     factor (BCF ) will be determined by the following equation:
                log  BCF   -  0.847  log Row - 0.628
                                537

-------
(e)  If a measured Row is not available for the chemical of interest



     the Kow may be calculated according to standard references



     and used in the regression equation in (d).
(f)  If a Kow cannot be calculated, BCF  may be estimated on a



     case-by-case basis using other regression equations or



     correlations as appropriate.
(g)  The final bioconcentration factor (BCFf) will be obtained



     by normalization to 9.62 lipids as follows:







     (i)  For measured bioconcentration factors:
                       BCF, - BCF  (-
                          r      m   L
          where BCF  * measured bioconcentration factor
                   m


                   L * percent lipid content of fish used in the test
    (ii)  For calculated bioconcentration factors:
                       BCFf - BCFc
          where BCF  • calculated bioconcentration  factor  from
                   c


                       log Kow or other regression  equations.



                 4.8 =   average  percent lipid for test fish used to



                        develop  the  regression equation in (d)
                                538

-------
                                           APPENDIX C
              STAFF REPORT
            Support Document

                 for the

        Proposed Rule 57 Package
Michigan Department of Natural Resources
     Environmental  Protection Bureau

             March 26, 1984
                   539

-------
                            TABLE OF CONTENTS






                                                                  Page



Introduction	    541




Proposed Rule 57	    542




Proposed Rule 82	    544




Proposed Rule 90	    545




Proposed Rule 57(2) Guidelines 	    547




      1.  Aquatic Chronic Values 	    547




      2.  Human Health Values	    556




          a.  Human Life Cycle Safe Concentrations	    558




          b.  Cancer Risk Values	    563




      3.  Terrestrial Life Cycle Safe Concentrations 	    567




      4.  Bioconcentration Factors 	    568




General Considerations 	    576




Summary	    577




Example Calculations 	    578




References	    585




General Questions and Responses  	    591
                                  540

-------
                               INTRODUCTION
This document  contains  supporting  information  for  the  February  28,  1984
draft of  the Rule 57 package which  includes  proposed Rule  57, Rule  82,
Rule 90,  and Rule 57(2) Guidelines.  Justification for  amendments proposed,
assumptions made and safety factors  used will  be outlined.   Example
calculations of Rule 57(2) guideline values  will be presented and a
list of commonly asked  questions and our responses are  included.  A
qualitative assessment  of  the  conservatism  incorporated into the approach
to calculate allowable  levels  of toxic  substances  in the waters of  the
state applicable to point  source discharges  will be presented to demonstrate
that public health and  the environment  will  be protected with an adequate
margin of safety.  Uncertainties of  the approach are also  discussed.

The Rule  57 package is  the result  of years  of  effort.   Past  public  comment
and recommendations by  both the Water Quality  Standards Task Force  and
the Rule  57 Advisory Committee have  been considered.   Many meetings
with interested parties have been  held.  The Department has  been attempt-
ing to amend the 1973 water quality  standards  since 1976.  A more definitive
approach  to control the discharge  of toxic  substances  for  the protection
of public health is needed.  We feel that if the proposed  rule  amendments
and guidelines are adopted, Michigan will have taken a giant step forward
in the regulation of toxic substances.  The  package will also give  the
regulated community the regulatory  certainty that  they  have  been requesting.
The approach of blending rule  and  guidelines for this  highly technical
and controversial area  will enable  the  Department  to factor  in  recent
advances  in this field  much easier  than if  the detailed procedures  of
the guidelines were in  rule form.

Rule 82 (mixing zones)  and Rule 90  (design  flows)  were  included in  the
Rule 57 package because they are directly involved in  the  calculation
of allowable levels of  toxicants applicable  to point source  discharges.

The underlying philosophy  of the proposed rule package  is  to promulgate
water quality  standards with specific authority to protect the  public
health and environment  with an adequate margin of  safety.  It is important
to keep in mind that in dealing with point  source  discharge  permits
under both Federal and  State laws,  treatment based numbers and  water
quality-based  values are addressed  separately.  The more restrictive
of the water quality-based value and the treatment based number becomes
the basis for  the limit.   The  Federal government is to  develop  treatment
based standards.  Where they do not  exist,  DNR staff will  use best
professional judgment to evaluate  the need  for treatment based  numbers
more restrictive than water quality-based values.

The determination of allowable levels of toxic substances  is a  very
technical area and the  guidelines  are detailed.  We have attempted  to
write this document as  non-technical as possible;  however, some under-
standing  of the basic principles of  toxicology is  required to fully
understand the issues.
                                     541

-------
                             PROPOSED RULE 57
The 1973 Rule 57 needs to be amended because it contains outdated literature
citations and places its primary emphasis on protecting aquatic life.

The proposed rule is considered a narrative water quality standard as
opposed to a numerical rule which would have absolute values specified
for a list of toxic substances.  Because of the rapid advances in the
field of toxicology, difficulties we have had in the past when attempting
to promulgate a numerical rule, and the complexities of amending rules
in this state, we feel the narrative approach blended with guidelines
is the best way to proceed at  this time.

The rule is divided into two subrules.  The first being a general state-
ment prohibiting injurious levels of toxic substances in the waters
of the state and indicating that the Commission will determine allowable
levels by using appropriate scientific data.  Determination of allowable
levels for situations other than point source discharges will need to
be done on a case-by-case basis.

Subrule (2) specifically addresses the development of allowable toxicant
levels in the waters of the state applicable to point source discharges.
More detail is provided by defining the universe of chemicals to which
the subrule applies, placing an upper boundary on risk of 1 in 100,000
for carcinogens not determined to cause cancer by a threshold mechanism,
indicating that the allowable  toxicant levels apply at the edge of mixing
zones, referencing the Rule 57(2) guidelines and establishing a mechanism
and conditions for issuing non-conforming use permits.

The Department has received comments from both the regulated community
and some environmental groups  recommending that we restrict the number
of chemicals to which Rule 57  would be applied.  Staff would like to
have no limits on the universe of chemicals but we feel that a workable
solution is presented in the rule.  The Michigan Critical Materials
List and EPA's lists of priority pollutants and hazardous materials
will be used as the generic lists of concern.  However, if a chemical
not on the lists is of concern for a specific permit, the Commission
can make a determination to include it on a case-by-case basis.

The risk assessment process and upper limit on risk for chemicals assumed
to be non-threshold carcinogens was agreed upon by the Rule 57 Advisory
Committee and staff.  The determination of an acceptable level of risk
is a complex socio-economic issue in which many factors need to be  considered.
Rule 57 requires that a point  source discharge not create an estimated
level of risk to public health greater  than 1 in 100,000 above background
in the surface water after mixing with  the allowable  receiving stream
volume specified in Rule 82 and calculated using the  model and assumptions
specified in the guidelines.   DNR staff feels that the  actual  risk  to
the public health associated with exposure  to these chemicals  in most
surface waters of the state under these conditions, will be considerably
less than 1 in 100,000 and will be well below that of common everyday
                                     542

-------
risks since the background  rate  of  a  person  contacting  cancer  is  1  in
3.  More discussion on  carcinogens  will  be presented  later  in  this
document.

The concept of blending Rule  57  with  the Rule  57(2) guidelines  provides
a more flexible package than  if  all the  details  of  the  guidelines were
in rule form.  We believe that the  proposed  procedures  are  practical
and can be implemented  at this time.  However, it is  important  to realize
that the knowledge and  understanding  of  toxic  substances  is rapidly
expanding.  The proposed procedures,  while valid today, will require
periodic review and revision  to  keep  up  with the state-of-the-art of
the science involved.  With this  in mind and the fact that  guidelines
can be changed easier than  rules, we  kept Rule 57 in  the  more  general
narrative form and placed most of the highly technical  detailed procedures
in the guidelines.  The Rule  57(2)  guidelines  will  be discussed in  more
detail later in this report.

Rule 57(2) states that  the  Commission may issue  a non-conforming use
permit if immediate attainment of the allowable  level of  a  toxic substance
is not economically or  technically  feasible  and  no  prudent  alternative
exists.  In addition, the permitted discharge  during  the  period of  non-
confonnance cannot be of a  quality  which causes  long-term adverse impacts
to the public health, safety  arid welfare.  These permits  are meant  to
be of an interim nature and must include a schedule to  achieve  reasonable
progress toward compliance  with  the final limits.   During the  developmental
stages of Rule 57, considerable  comments were  submitted concerning  the
possible adverse economic impact of promulgating Rule 57.   Staff feel
that the facility specific  non-conforming use  permit  is the most appropriate
mechanism to address the economic impact of  Rule 57.
                                     543

-------
                             PROPOSED RULE 82
Rule 82 establishes mixing zones for point source discharges.  Changes
to this rule are primarily proposed to clarify the intent of  the  rule.
It is specifically stated that for toxic substances, not more  than  25
percent of the design flow will be utilized for determining point source
discharge limits, unless it can be demonstrated that the use  of a larger
volume is acceptable.  Limiting our initial mixing zone determination
for toxics to 25 percent is done when there are insufficient  data on
the site-specific mixing characteristics of the discharge with the  receiving
stream to evaluate the impacts on the biological communities  within
the mixing zone and fish passage.

In general, the entire design flow of the receiving stream  is  utilized
as a mixing zone for conventional substances.  Less concern for adverse
environmental impacts exists for these substances than  for  toxics and
use of the entire design flow in the general case will  not  adversely
impact the receiving stream.

Because an acceptable technique for determining mixing  zones  in all
inland lakes and Great Lakes situations  does not exist, they  will be
established on a case-by-case .basis.
                                     544

-------
                             PROPOSED RULE 90
Rule 90 addresses the applicability  of  the water  quality standards.
The major proposed change  is  the mechanism for  allowing  a maximum of
four seasonal design flows when deriving  effluent limitations  when it
is determined by the Commission to be acceptable.   This  option would
allow the use of additional assimilative  capacity of  the stream which
is available during periods of high  stream flows  and  can result in substantial
treatment cost saving.  However, water  quality  standards would still
be met 95 percent of the time because the design  flow would  be the most
restrictive of the monthly 95 percent exceedance  flows for the months
in each season.  The 95 percent excredance flow concept  was  chosen as
the most appropriate method to estimate a monthly low flow value.

The most restrictive of the 12 monthly  95 percent exceedance flows was
also substituted for the 7-day Q.Q flow.  This  was  done  to be  consistent
with the seasonal design flow concept.  We feel that  this approach is
a close approximation of the  7-day Q._  as shown by  flows from  some randomly
selected streams in Table  1.
                                      545

-------
Table 1.  The 7 day Q10 flows and the most restrictive monthly 95% exceedance
          flows at selected sites in Michigan
Black River at Fargo
Bell River at Memphis
N. Br. Bell River at Imley City
Mill Creek NR Abbottsford
Mill Creek NR Avoca
Pigeon River NR Owendale
Deer Creek NR Dansvilie
Red Cedar River at E. Lansing
Grand River at Jackson
Grand River at Lansing
Lookingglass River NR Eagle
Grand River at Grand Rapids
Flat River at Smyrna
Quaker Brook NR Nashville
Thornapple River NR Hastings
Rouge River NR Rockford
Muskegon River at Evart
Bear Creek NR Muskegon
White River NR Whitehall
Big Sable River NR Freesoil
Manistee River NR Sherman
North Br. Kawkawlin
S. Br. Cass River NR Cass City
E. Br. Coon Creek at Armada
St. Joe River NR Burlington
Trap Rock River NR Linden
Ford River NR Hyde
Peshekee River NR Champion
7Q10
(cfs)
5.9
3.6
0.25
4.1
1.4
0.64
0.15
9.4
22
78
16.1
707
127
1.1
49.8
71
310
2.4
187
85.2
704
0
1.1
0
16.6
8
26.5
3.0
95%
Exceedance
(cfs)
5.9
4.4
0.3
4.0
1.8
1.0
0.2
11
22
85
18
750
140
1.3
52
72
320
2.4
190
87
720
0
1.2
0
15
8.7
32
3.2
                                     546

-------
                      PROPOSED RULE 57(2) GUIDELINES
The Rule 57(2) guidelines are specifically referenced  in Rule  57(2)(d).
These guidelines will be adopted pursuant to  the Administrative Procedures
Act and are only binding on the Department.   They set  forth  procedures
that Environmental Protection Bureau staff will use  in  the development
of recommendations to the Water Resources Commission on allowable  levels
of toxic substances in the waters of the state applicable to point  source
discharge permits.  They also set forth the minimum  toxicity data  needed
for a chemical to enable staff to derive their recommendations.  Minimum
data consists of a rat oral LD50, a 48 hr. EC50 for  a  daphnid, and  a
96 hr. LC50 for a fathead minnow or rainbow trout.  Beciuse  the allowable
toxic substance levels can change based on new toxicity data,  a list
of the most recent of these toxicant levels will be  compiled on an  annual
basis and will be available for distribution  by February 1 of  each  year.

The guidelines contain detailed procedures for calculating levels  necessary
to protect aquatic life (Aquatic Chronic Value), wildlife (Terrestrial
Life Cycle Safe Concentration), and public health from  threshold effect
toxic substances (Human Life Cycle Safe Concentration); and  concentrations
providing an acceptable degree of protection  to public health  for  cancer.
The concentration providing an acceptable degree of protection to  public
health for hereditary mutagenic effects or genotoxic teratogenic effects
will be calculated on a case-by-case basis because no  recognized methods
are presently available.  The most restrictive of the  above  values  is
used as the allowable level in the surface water after  a discharge  is
mixed with the receiving stream volume specified in Rule 82.   Discussion
on the calculation of these values and methods for calculating bioconcen-
tration factors follow.  The reader is referred to the  proposed Rule 57(2)
guidelines for the specific procedures.

 1.   Aquatic Chronic Values

     The aquatic chronic value (ACV) is the highest concentration  of
     a chemical or combination of chemicals which theoretically will
     produce no adverse effects on important  aquatic organisms (and
     their progeny) exposed continuously for  a lifetime.  The  ACV  can
     be calculated on a chemical specific basis or by using  biological
     techniques,  such as bioassays, to assure that chronically toxic
     conditions do not exist for important aquatic life in the waters
     of the state.  With the chemical specific approach, a specific
     numerical value is derived for each chemical using the  procedures
     in the guidelines.  The details of using biological techniques
     will be established on a case-by-case basis for each facility.

     The procedures are based on the belief that effects observed  in
     appropriate laboratory tests will generally occur  to the  same  species
     in comparable field situations.  The procedures also account  for
     the effects of various water quality characteristics (i.e., hardness,
     pH, etc.) on the toxicities of chemical  substances.  Site specific
     data are preferred and used whenever possible.
                                    547

-------
The mechanism used to calculate the ACV for a toxic substance
depends upon the number of chronic data points available  for that
substance.  When six or more appropriate chronic data points are
available for a chemical, the ACV is calculated directly  from  fish
and macroinvertebrate chronic toxicity data for that chemical  using
procedures similar to those described in U.S. EPA, 1983.  ACVs
for chemical substances calculated using this procedure theoretically
are designed to be equivalent to, or less than, the chemical's
chronic value for 95 percent of all fish and aquatic macroinvertebrate
species resident to Michigan's- waters.

Unfortunately, there .exists a large number of chemical substances
for which there are little or no chronic data available.  For  these
chemical substances, the ACV must be predicted from Final Acute
Values (FAV) using appropriate application factors.  A FAV corresponds
to the highest concentration of a chemical in water which theoretically
will kill or significantly impair 50 percent of a population of
important aquatic organisms exposed continuously for a short period
of time (96 hours for fish and aquatic macroinvertebrates, except
48 hours for cladocerans and chironomids).  The FAV is calculated
using a modified U.S. EPA, 1983 approach when six or more appropriate
acute data points are available.  If this data base is not available,
the FAV is predicted by dividing the most sensitive species tested
(rainbow trout/daphnid; or fathead minnow/daphnid) by a species
sensitivity factor of 5 if rainbow trout is present in the data
base or 10 if rainbow trout is absent.  These species sensitivity
factors were derived by first assembling those chemicals  (Table  2)
that have acute toxicity data meeting the minimum data requirements
to calculate a FAV using the modified EPA methodology described
above and in (3)(b)(i)(A) of the guidelines.  Least squares regressions
of the log  of the FAV versus the log  of the most sensitive species
LC50 value from the rainbow trout/dapnnid and fathead minnow/daphnid
combinations were used to determine the expected (average) log
of the FAV for a specific species L.C50 value (Tables 3, 4 and  5).
The equations in Table 6 were used to determine for a specific
species LC50 value the 80 percent confidence interval for predicted
values of the log  of the FAV over the range of LC50 values in
the combined data bases.  The formula for the 80 percent  confidence
line is:
Y  -t   ft x s2    n +  i   uf-x)2  -.
 xf  n,.8     y.x L»    N   —5	J
  f                        S 2(N-1)
                            x
Where:

Y    is the log FAV calculated for  X, by  the  regression  equations
 Xf  in Table 1;

Cn,.8 = 0.851;
                                   548

-------
01
-&
•£>
                                                                            TABLE 2


                                                   DATA USED TO CALCULATE AQUATIC ACUTE SENSITIVITY FACTORS

                                                    Rainbow Trout/Daphnia sp.                        Fathead Minnow/
Chemical
Lead *
Lindane
Heptachlor
Cadmium *
Phoamet
Chlordane
DOD
Parathion ethyl
Toxaphene
Phosphamidon
Dieldrin
Endrin
Fenithrothion
Benzene Haxa.
Arsenic
Selenium
Glyphosate
Naled
Carbaryl
Endosulfan
Chromium -1-6
Mercury
Trichlorfon
Ethion
Mexacarbate
Pentachlorophenol
Silver *
Malathion
Hethoxychlor
Trifluralin
Fenthion
Parathion methyl
Dichlobenil
Phenol
Cyanide
Zinc *
Aldrin
Chlorine
Copper *
MtT
FAV
ug/1
115
2.1
0.90
27
0.70
2.6
0.50
0.07
1.7
2
0.48
0.18
2.9
5
408
258
1330
0.16
4.4
0.23
4167
3.4
0.12
0.04
7
55
2.2
0.79
0.60
33
0.52
0.12
3400
10150
45
800
4.3
36
43
0.90
Species
Value
ug/1
2400
32
11.7
93
7.8
20
3.2
0.42
9.2
9.4
2.1
0.71
11
18
1348
710
3000
0.35
6.4
0.34
6400
5
0.18
0.056
10
71
2.8
1
0.78
41
0.62
0.14
3700
10200
46
749
4
28
30
0.36
Sensitive
Species
Daphnia
Rainbow
Rainbow
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Rainbow
Daphnia
Rainbow
Rainbow
Daphnia
Rainbow
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Rainbow
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Rainbow
Daphnia
Daphnia
Daphnia
Rainbow
Daphnia
: *mia
Dapnnia
Rainbow
Rainbow
Daphnia
Rainbow
Daphnia
Daphnia
Dapnnia
FAV
ug/1
115
2.1
0.90
27
0.70
2.6
0.50
0.07
1.7
2
0.48
0.18
2.9
5
408
258
1330
0.16
4.4
0.23
4167
3.4
0.12
0.04
7
55
2.2
0.79
0.60
33
0.52
0.12
3400
10150
45
800
4.3
36
43
0.90
Species
Value
ug/1
2400
67
42
93
7.8
20
3.2
0.42
10
9.4
17.7
0.41
11
125
1348
710
2300
0.35
6.4
0.83
6400
5
0.18
0.056
10
212
2.8
1
0.78
105
0.62
0.14
3700
14000
83
749
21
28
30
0.36
Sensitive
Species
Daphnia
Fathead
Daphnia
Daphnia
Daphnia
Dapnnia
Daphnia
Dapnnia
Daphnia
Daphnia
Fathead
Fathead
Daphnia
Fathead
Daphnia
Daphnia
Fathead
Daphnia
Daphnia
Fathead
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Fathead
Daphnia
Daphnia
Daphnia
Fathead
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Daphnia
Fathead
Daphnia
Daphnia
Daphnia
                    * Hardness dependent
                      Hardness = 200 mg/1

-------
Table 3
1
Analysis
Rainbow Trout/Daphnia
FATHEAD /Daphnia
i
Regression Line Formula
log FAV - -0.748 + 0.972 log SPNUM
log FAV = -0.919 + 0.940 log SPNUM
e e
Significance
<0.0001
<0.0001
1
Correlation
0.959
0.938
R Value
0.920
0.879
i
Table 4
Analysis
Rainbow Trout/Daphnia
FATHEAD /Daphnia
Regression Line
FAV = 0.473 x SPNUM0
FAV = 0.399 x SPNUM0
.972
.940
TABLE  5

ANALYSIS

Rainbow Trout/Daphnia
FATHEAD /lluphnia
STATIS-
•ICAL VALUES

Sy .x
0.8688
1.3074
N
40
40
x
2.6156
2.8868
S*2
10.2650
10.4010
TABLE. 6
ANALYSIS
Rainbow Trout/Daphnia
FATHEAD /Daphnia
80* CONFIDENCE LIMIT FOR LOG FAV
80% C.L. log FAV(X ) -
C L
80% C.L. log FAV(X ) «
C (
Log FAV(X .) .7578 -
c t
Loge FAV(Xf) - 1.1404 -
.001847(xf - 2.6156)2
,002234(Xf - 2.8860)2

-------
N    is  the number of observations used  in  the regression  analysis;
 2
S      is the mean square error  from  the  simple  linear  regression
  y'   analysis;
  2
S    is  the variance of  the  logged species  numbers;

X    is  the mean logged  species  numbers;  and

x-   is  the log of the specific  species  number for which the  80
     percent confidence  point  for the FAV is being calculated.

Dividing the species LC50 value  by the 80 percent confidence  interval
of the predicted FAV, yielded  the ratios  shown in Tables 7 and
8.  Based on these data, species sensitivity factors  of 5  and 10
were chosen for the rainbow  trout/daphnid and fathead minnow/daphnid
combinations, respectively,  to simplify  the calculation process.
FAVs calculated using this procedure will produce an  adequate approxima-
tion of  the FAV derived  by using the modified U.S. EPA, 1983  approach.

The ACV  is predicted by  dividing the FAV  by a chemical-specific
application factor (acute LC50/chronic value ratios)  for those
chemical substances which have'at least  one acute/chronic  ratio
available.  The FAV of a chemical substance when divided by the
chemical-specific application  factor yields a predicted ACV which
will provide an adequate margin  of safety to protect  fish  and aquatic
macroinvertebrate species for  chronic adverse effects elicited
by the chemical.

When chemical-specific application factors  cannot be  determined
for a chemical substance due to  an absence  of appropriate  chronic
data, the ACV is predicted by  dividing the  FAV by a general application
factor of 45.  This application  factor was  derived by assembling
all appropriate fish and raacroinvertebrate  acute LC50/chronic value
ratios available for chemical  substances  (Table  9).   The ratios
were serially arranged from  smallest  to  largest  and the ratios
versus percentile rank were  plotted (Figure 1).  The  application
factor of 45 corresponds to  about the 80th  percentile rank of all
similarily selected and  plotted  ratios.   To provide protection
greater than the 80th percentile would require a much larger  application
factor and was not considered  to be appropriate  or necessary.
An ACV produced by dividing  the FAV of a  chemical substance by
45 will provide an adequate margin of safety to  protect fish  and
aquatic macroinvertebrates for chronic adverse effects  elicited
by that chemical substance.

Aquatic acute and chronic values calculated for  chemical substances
according to the procedure described in  the guidelines  will be
routinely evaluated by staff to ensure their consistency with sound
scientific evidence.  If not,  staff will  evaluate appropriate modifi-
cations of these procedures.
                                  551

-------
                   TABLE  7
ESTIMATED FAV AND SPECIES NUMBER - FAV RATIO
        FOR SELECTED SPECIES NUMBERS
      RAINBOW TROUT - DAPHNIA ANALYSIS
SPECIES NUMBER
.056
.42
1.49
4.02
9.32
19.50
37.77
69.00
120.20
201.20
325.60
512.00
785.00
1 177.00
1730.00
2497.00
3546.00
4964.00
6856.00
9350.00
10200.00
80% CONFIDENCE INTERVAL
OF FAV
.01
.09
.32
.86
1.94
3.98
7,55
13.53
23. 12
37.96
60.30
93.09
140. 18
206.49
298.27
423.21
591 .00
813.76
1 105.79
1484. 13
161 1 .70
SPECIES NUMBER -
80% C.I. FAV RATIO
4,4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.3
                      55?

-------
                TABLE 8
ESTIMATED FAV AND  SPECIES  NUMBER -  FAV  RATIO
        FOR SELECTED SPECIES  NUMBERS
          FATHEAD  - DAPHNIA ANALYSIS
SPECIES NUMBER
.056
.27
.94
2.67
6.53
14.33
28.85
39.94
54.50
97.40
166.00
272.00
432.00
666.00
1000.00
1468.00
2105.00
2968.00
3505.00
41 14.00
5620. OC
7590.00
10060.00
14000.00
80% CONFIDENCE INTERVAL
OF FAV
.01
.03
. 12
.32
.74
1.56
3.01
4.08
5.45
9.36
15.37
24.35
37.24
55.49
80.63
1 14.66
159.46
218.22
253.95
29r.85
390.26
512.68
661 .82
892.46
SPECIES NUMBER -
80% C.I . FAV RATIO
7.22
7.60
8.00
8.40
8.80
9.20
9.60
9.80
10.00
10.40
10.80
1 1.20
1 1.60
12.00
12.40
12.80
13.20
13.60
13.80
14.00
14.40
14.80
15.20
15.69

-------
                              TABLE  9



                DATA USED TO CALCULATE AQUATIC LIFE ACUTE/CHROMC APPLICATION FACTOR
Chemical
                            Chronic Value    Acute Value    C/A Ratio
                                                                       Rank
Hexachlorocycl open tadi «ne
Acro)«1n
Captan
Endrln
Hexachloroethane
Penttch1oroph«nol
1,2,3,4-TetrseMorobenzene
1 ,2,4-Tr-tchIorob«nzen«
Zinc
LAS
l,3-01chlorobenzene
1,4-Qlchloro benzsne
Arsenic
l,2-01chloro«thane
Pentachloroethane
2.4-01mtnylphenol
Antimony
1.1,2,2-Tetrachloroethane
1 ,1 ,2-Tr1chloro«thane
Copper
Naphthalene-
Hexachiorobutadlene
Butyl benzyl phthaUte
01eldr1n
2.4,6-TrichlorophenoI
Llndane
Phenol
Cyanide
ThaMlu*
Tetrachl oroe t«y1 ene
Selenium
l,2-01chloropr«pane
2.4-01ch1orophenol
l,3-01chloroprop«ie
Carbary!
Ka lath-Ion
Nickel
Lead
Atrazlnc
Endosul fan
Tr1flural1n
Silver
DOT
Chlordane
Chromium *3
Chromium
Mercury
Toxaphene
Cadmlun
Beryllium
5.2
24
25.2
M
540
116
.318
70S
133
870
1510
763
912
20000
UOO
2475
2939.
2400
9400
14.5
620
3,3
311
.22
720
84
2560.
16
86
840
159
8100
365
5700
.38
25
130
39
187
4.3
4.2
.12
.74
.8
260
519
.52
.14
2.4
5.3
7
57
64
.SO
1S30
364
40?S
28?Q
671
43SO
7790
4000
5278
118000
7300
167SO
20291
20300
81700
131
6600
102
3494
2.5
S040.
104
36000
233
1280
13460
2500
139300
3230
131100
9
738
4355
1393
6900
166
193
5.4,
*a
59
21700
52970
74
22
414
2500
.7429
.4211
.3938
,365?
.3529
.3214
,29"2
.24SS
.2057
.2000
.1938
.1908
.1728
.1695
.1507
,1478
.1448
.1182
.1151
.1107
.0939
.0912
.0890
.0830
.0796
.0779
.0711
.0687
.0672
.062.4
.0612
.0581
.0443
.0435
.0422
.0352
,0299
,027£
.0271"
.0259
.0218
.C183
.0154
.0136
.0220
.0098
.0070
.C064
.0058
.0021
1.96 .
3.92
5.HB
7.9*
9.80
11.76
n.72
15.68
17.64
19.60
21.56
23.52
25.48
27.44
29.40
31.36
33.32
3S.28
37.24
39.20
41.16
43.12
45.08
47.04
49.00
50.96
52.92
54.88
56.84
58.30
60.76
62.72
64.68
66.64
68.60
70.56
72.52
74.48
76.44
73.40
80.36
32. J2
84.28
36.24
88.20
90.16
92.12
94. C8
96.04
98.00
                                     554

-------
CHRONIC MATC/ACUTt LCbO RATIO

-------
    One of the uncertainties associated with the proposed approach
    to determine an ACV is that the actual percent level of species
    protection is difficult to predict when insufficient chronic data
    are available to use the modified U.S. EPA, 1983 procedures.  To
    account for this uncertainty and add an additional margin of safety,
    we selected the 80 percent confidence interval rather than best
    fit when doing the regression analysis to predict FAVs.  We also
    feel that our generic acute to chronic ratio of 45 is higher than
    most ratios for common industrial chemicals we deal with.

    We also feel that the concept of untested species protection is
    a conservative element of our process.  The vast majority of ACVs
    we derive will be below the available data base for a chemical.
    No ecologically, commercially, or recreationally important resident
    species will knowingly go unprotected.

2.  Human Health Values

    The purpose of establishing human health values is to estimate
    surface water concentrations which are considered acceptable or
    do not present a significant risk to the public.  Different procedures
    have been developed to estimate these levels based on whether the
    effect produced by a chemical is considered a threshold or non-
    threshold phenomenon.  The threshold response assumes that an organism
    has a physiological reserve which must be depleted before an effect
    is manifested.  For such chemicals, there exists a dose below which
    no adverse response will likely occur in exposed animals.  The
    non-threshold concept assumes that exposure to any dose of the
    chemical, no matter how small, will produce a response.  For the
    purposes of these regulations, the toxicity endpoints that are
    regarded as non-threshold are carcinogenicity and mutagenicity.
    Since the mechanism of action for causing teratogenesis for some
    chemicals may be through gene mutations, some teratogenic chemicals
    (referred to as genotoxic teratogens) may also be regarded as non-
    threshold toxicants.  For carcinogenic chemicals the concentration
    corresponding to an acceptable level of risk is determined.  Similar
    procedures may be used for mutagens and genotoxic teratogens, however,
    since methodologies for addressing these types of chemicals have
    not been developed they will be handled on a case-by-case basis.
    All other toxic effects will be considered to act by a threshold
    mechanism.  For these chemicals, the acceptable concentration in
    water is called the human life cycle safe concentration (HLSC).
    HLSCs and acceptable levels of risk will be further discussed later
    in this document.

    Regardless of whether a chemical produces a threshold or non-threshold
    effect, in calculating the HLSC or acceptable risk concentration
    similar assumptions are made regarding exposure potential and  the
    standard reference human.  The basis for the exposure assumptions
    used in the Rule 57 guidelines, is discussed below.

    For all surface waters, it is assumed that a person consumes 6.5
                                    556

-------
grams of contaminated  fish per day  (approximately  5  lb/yr.).  This
value is based upon a  U.S. EPA survey  (U.S. EPA  1980a)  of  fish
and shellfish consumption in  the U.S.  Based  on  this  data  it was
estimated that the average per capita  consumption  of  freshwater
and estuarine, fish and shellfish in the U.S. was  6.5 g/day.  An
estimate of consumption of inland fish by Michigan anglers was
calculated at about 4  grams/day.  The  larger  EPA value  was used
because it was calculated on  better data and  was slightly more
conservative.

The volume of water consumed  per day is assumed  to be an untreated
2.0 liters for surface waters protected as a  drinking water source,
and an untreated 0.01  liters  for all other surface waters.  The
value of 2.0 liters was recommended by the U.S. EPA  for establishing
drinking water standards (U.S. EPA  1976).  This value was  considered
to be representative of the fluid consumption of a normal adult
male, based on EPA's review of the  literature regarding water
consumption.  The EPA  recognized that wide variation  in individual
consumption would exist, but  felt that 2.0 liters  was defensible
as a reference standard, since this value was 30-100  percent greater
than the average value cited  by several authors.   In  addition it
was noted that women and children drink less  than  the average man,
so that it is likely that a large percent of  the population consumes
less than 2.0 liters.

The value of 0.01 liters of water per  day for surface waters not
protected for drinking water  is to  account for incidental exposure
such as absorption through the skin or ingestion of  small quantities
of water while swimming or using the waters for other recreational
purposes.  These exposures are likely  to be highly variable and
difficult to quantify.  Therefore,  to  account for  these exposures,
MDNR staff felt that the daily consumption of a small amount (0.01
liters) of water could be used to represent such exposures.  This
value is believed to provide  a conservative estimate  of the actual
exposure occuring from such incidents.

The duration of exposure is assumed to be daily for  a lifetime.
Exposure for less than lifetime is  likely to  result  in  a lower
risk or larger margin  of safety.

Daily ingestion of more than  6.5 grams of fish or  0.01  or 2.0 liters
of water will increase an individuals  risk.   Conversely, ingestion
of lesser amounts should decrease the risk.

It is also assumed that the sole source of exposure  for a chemical
occurs from the consumption of contaminated fish and water.  Other
sources of exposure, e.g., occupational, dietary (other than fish),
and ambient air are not considered.  To factor contributions from
other sources into the calculations would require  extensive amounts
o£ monitoring data, which in many cases are not available.  Additionally,
exposures from other sources will vary widely.  It is recognized,
however, that significant exposure may occur  from  other sources,
                                  557

-------
and that the actual risk for a chemical will be dependent upon
the combined exposure from all sources.

A 70 kg (approximately 150 Ib.) person is used as the representative
human model for calculating HLSCs and cancer risk concentrations.
This value is assumed to be the average weight of a human adult.
It is the same value used by the U.S. EPA (U.S. EPA, 1980) in developing
their ambient water quality criteria for priority pollutants, and
by the Safe Drinking Water Committee of the National Research Council
(NAS, 1977) in calculating no adverse effect levels in drinking
water.

a.   Human Life Cycle Safe Concentrations

     The human life cycle safe concentration (HLSC) is the highest
     concentration of a chemical which causes no significant adverse
     effects to humans and their offspring when exposed continuously
     for a lifetime.

     HLSCs are derived to provide an adequate margin of safety
     against the adverse effects of chemicals which elicit threshold
     responses, excluding carcinogenic effects.  The threshold
     response assumes that an organism has a physiological reserve
     which must be depleted before an effect is manifested.  For
     such chemicals there exists a dose below which no significant
     adverse response will occur in exposed animals.  Experimentally
     such a dose is called the no observable adverse effect  level
     (NOAEL).  Exposure to doses less than the NOAEL will not elicit
     an observable response.

     To derive an HLSC for a chemical, the NOAEL for laboratory
     animals or man is determined.  Although use of human data
     is preferable, in most cases these data are lacking, and
     animal data must be used instead.  The NOAEL is then divided
     by the appropriate uncertainty factor to determine the  acceptable
     dose for humans.  Uncertainty factors are used to account
     for the uncertainties in trying to predict an acceptable exposure
     level for the general human population based upon experimental
     animal data or limited human data.

     Some of the factors that contribute to this uncertainty include:

          Interspecies variation in response to a toxicant.  Both
          qualitative and quantitative differences may exist between
          species in their response to a toxicant.  Therefore,
          the uncertainty factor is meant to account for the possibility
          that humans may be more sensitive than the animal  model
          used to predict an acceptable level.

          Individual variation in the susceptibility to the  effects
          of a toxicant.  Such variation present in a genetically
          diverse human population would not be seen in the  highly

-------
     inbred strains of laboratory animals used in most toxicological
     testing.

     Inadequacies in study designs or availability of data,
     e.g., less than lifetime exposures.

Generally the uncertainty factor applied to an experimental
NOAEL will range from 10-1,000.  The following guidelines
for application of uncertainty factors were recommended by
the National Academy of Science (NAS, 1977) and are used in
the Rule 57(2) guidelines for derivation of the HLSC.

     Uncertainty factor (U = 10) "Valid experimental results
     from studies on prolonged ingestion by man, with no
     indication of carcinogenicity."

     Uncertainty factor (U - 100) "Experimental results of
     studies of human ingestion not available or scanty (e.g.,
     acute exposure only).  Valid results of long-term feeding
     studies on experimental animals or in the absence of
     human studies, valid animal studies on one or more species.
     No indication of carcinogenicity."

     Uncertainty factor (U = 1,000) "No long-term or acute
     human data.  Scanty results on experimental animals.
     No indication of carcinogenicity."

In cases where the data do not meet all the conditions for
one of these categories, and appear to fall between requirements
for two categories, an intermediate uncertainty factor is
used.  Such an intermediate uncertainty factor may be developed
based on a logarithmic scale (U.S. EPA, 1980a).

In some cases where a NOAEL is not available, a lowest observed
adverse effect level (LOAEL) may be used for lack of better
data.  In such cases an additional uncertainty factor is applied.
The magnitude of this uncertainty factor is judgmental, but
should lie in the range of 1 to 10.  (U.S. EPA, 1980a).

For many chemicals appropriate toxicological data (NOAELs,
LOAELs) are not available to derive an HLSC by these methods.
To develop this data could take many years of costly testing.
In the absence of an adequate toxicity data base, procedures
have been developed to derive an HLSC from a single acute
toxicity data point, i.e., an oral rat LD50.

The procedure for deriving an HLSC from an oral rat LD50 involves
the use of an acute to chronic application factor.  The acute
to chronic application factor is a numerical value by which
the acute oral rat LD50 is adjusted.  The value of this factor
as derived by MDNR staff is 0.0001.  The oral rat LD50 is
multiplied by the acute to chronic application factor (0.0001)
                               55°.

-------
and the value obtained from this procedure is used as a surrogate
NOAEL.

To derive the acute to chronic application factor, the scientific
literature was reviewed, and all chemicals having both an
oral rat LD50 and a NOAEL from a lifetime (two year) study
in rats were collected (Table 10).  Chronic data for the individual
chemicals were evaluated for various parameters such as body
weight/organ weight changes, sensitive histopathological changes,
alterations in blood composition, abnormal serum enzyme levels,
inhibition of important enzymes, reproductive impairment or
behavioral changes.  Chronic studies of a chemical which did
not report evaluating a majority of these parameters were
not used in the data base.

After the data were collected, the acute to chronic ratio
(NOAEL/LD50) was determined for each chemical.  This set of
acute to chronic ratios was then serially arranged from largest
to smallest, the percentile rank of each ratio was determined,
and the ratio value vs. percentile rank were then plotted
on log-probability paper.  A straight line was then fitted
through these data points and from this line the ratio corresponding
to the 95th percentile rank was determined.  The value for
this ratio was 0.0001 (Figure 2).  Such an application factor
when multiplied by any randomly selected or newly generated
oral rat LD50 will theoretically give a surrogate NOAEL equivalent
to, or less than, the experimentally derived chronic NOAEL,
95 percent of the time.

The appropriateness of the 95th percentile rank for derivation
of the application factor is like an "acceptable" level of
risk, and therefore, a value judgment.  MDNR staff and the
Rule 57 Advisory Committee agreed that the 95th percentile
rank was appropriate and provided an adequate margin of safety.

It is recognized that there are a number of uncertainties
in trying to estimate an HLSC from acute toxicity data.  Varia-
tion in the mechanism of action for acute and chronic toxicity,
pharmacokinetic differences from different exposures (acute
vs. chronic), and different measurements of toxicity (NOAEL
vs. lethality) are some of the uncertainties involved.  Furthermore,
estimates of HLSCs from acute data do not necessarily represent
the value that would be expected from an actual chronic NOAEL.

The application factor approach used in deriving HLSCs from
acute toxicity data relies on two assumptions, the first being
that the data base used to calculate the application factor
is a representative sampling of data from all types of toxicants.
Since the ratio values varied widely in the collected acute/chronic
data, it was assumed that this data base exemplified the variation
necessary to be representative for such a process.  The second
assumption made was that  the logs of the ratio values were
normally distributed.


                                  560

-------
                                                    Table 10




                          Data Used to Calculate Acute/Chronic Ratio for HLSC and TLSC
Chemical




Di tertiary butyl methyl phenol




Azinphos methyl




Methyl salicylate




Sodium (2-ethylhexyl) alcohol sulfate




0-phenyl phenol




Pentachlorophenol




Carbaryl




Bipheny1




3',4'-dichloropropionalide




Pimaricin




Ronnel




1,4-dioxane




Bromac i1




2,2-dichloroproprionic acid, Na salt




Methyl raethacrylate




214,5,4'-tetrachlorodiphenyl sulfide




2,3,7,8-TCDD
2 Yr. NOAEL
(mg/kg)
400
2.5
50
290
100
3
7
50
20
25
5
14
12.5
9.75
8.4
0.5
0.000001
LD50
(mg/kg)
1,700
13
887
5,760
2,700
142
510
3,280
1,384
2,730
1,740
5,170
5,200
7,744
8,410
3,550
0.022
Ratio of
NOAEL/LD50
0.235
0.192
0.0564
0.0504
0.0370
0.0211
0.0155
0.0152
0.0145
0.00916
0.00287
0.00271
0.0024
0.00126
0.000999
0.000141
0.000045
Percentile
Rank
5.6
11.1
16.7
22.2
27.8
33.3
38.9
44.4
50.0
55.6
61.1
66.7
72.2
77.8
83.3
88.9
94.4
References
9
31, 10
13, 29
25
11
23
4
1, 8
2
17
18
14, 16
24
20
3, 7
28
15, 22

-------
Figure  2.   Relationship Between  Oral Pat LD50 and 2 Year NOAEL
             3.2
             D.05
             o.:2
             0.01
            0.005
       10
       ex.
       §    0.002
       §     3-MJf
           0.3005

                      5   ..a  -.5 20   ;o  10 50  M  '0  M  35  W   95    )8',


                                    Percentile  Rank

-------
Cancer Risk Values

The regulation of carcinogenic chemicals is a complex issue
since the mechanisms involved in the carcinogenic process
are poorly understood.  In recent years advances have been
made in understanding this process; however, the fundamental
mechanisms and causes of cancer still remain uncertain.

Currently, a dominant theory regarding the process by which
a chemical causes cancer involves two stages:  a) initiation
which is believed to be a gene mutation through the direct
or indirect interaction of a chemical with the genetic material
(DNA) of a cell, and b) promotion, a process which allows
the expression of the altered genome.

Chemicals which act on the initiation stage of the carcinogenic
process are referred to as initiators.  These chemicals are
capable of directly altering in an irreversible manner the
native structure of the DNA of the cell.  These alterations
may result from the covalent binding to DNA of the initiator
of one of its metabolites, or distortion of the DNA structure
without covalent binding from chemicals such as intercalating
agents.  Initiators may also cause complete scissions of the
DNA chain, elimination of one of its component parts (e.g.,
bases or sugars) or errors in DNA repair (Pitot and Sirica,
1980).  If initiation involves a mutational event, then the
carcinogenic process of these chemicals may be characterized
by a linear non-threshold dose response curve since the biological
dose response curve associated with mutagenesis, especially
at low doses, is believed to be a linear non-threshold one.

Chemicals which act on the promotional stage of the carcinogenic
process are referred to as promoters.  Promoting agents do
not directly react with the genetic material, but instead
affect its expression by a variety of mechanisms.  Although
the process of promotion is not clearly understood, it may
involve various non-threshold mechanisms such as chronic tissue
injury, hormonal imbalance, interference with cell-cell communication,
or immunologic mechanisms.

Because different mechanisms of action appear to be involved
in initiation and promotion, different procedures for estimating
acceptable exposure levels for a chemical might be used depending
upon which stage in the carcinogenic process the chemical
affected.  However, it must be kept in mind that the initiation-
promotion model of carcinogenesis is still a hypothesis even
though it is well founded and currently the most accepted
theory.

Due to the limits of current predictive testing, the Rule 57
guidelines make the conservative assumption that any chemical
which has been shown to be carcinogenic in one animal bioassay
                               563

-------
of good quality, is a complete carcinogen having no threshold.
However, the guidelines do include a mechanism for evaluating
a carcinogen on a case-by-case basis if the preponderance
of data suggests the cancer is caused by a threshold mechanism
and does not interact with DNA.  A committee of scientists
expert in the field of carcinogenesia,  may be convened when
staff will benefit from advice and recommendations on this
issue or other highly technical scientific issues which staff
requires additional technical expertise to resolve.  At the
present time, there are no acceptable methods to establish
a threshold mechanism.  There is such diversity in the human
population with wide genetic variation among those at risk,
it will be difficult to establish a threshold.

In addition, even though the word cancer, by strict pathological
definition, means malignant tumors only, chemicals which cause
benign tumors will also be regulated as carcinogens.  The
reasons for this approach are that there is not sufficient
evidence to show that chemicals are capable of inducing only
permanently benign tumors without ever inducing malignant
ones, and benign tumors may progress to malignant tumors (IRLG,
1979).

In order to establish acceptable exposure levels for carcinogens,
it is necessary to determine the shape of the dose response
curve for that chemical and the effect observed.  If a linear
non-threshold dose-response curve is assumed, then exposure
to any dose, no matter how small, may produce a response.
Thus, for maximum protection of human health, the concentration
of a carcinogen in water is zero.  In general, however, a
zero exposure policy is not considered technically or economically
feasible.

If in theory exposure to any dose above zero may produce a
response, the assessment of risk and determination of a response
level low enough to be considered insignificant or acceptable
can be used in establishing allowable levels of carcinogens
in water for point source discharges.  The adoption of this
policy involves the consideration of two separate issues:
1) selection of an extrapolation procedure to estimate low
levels of risk, and 2) judgment as to what constitutes an
acceptable level of risk.

If appropriate human epidemiological data are available, an
extrapolation from high doses is necessary in order to estimate
the carcinogenic risk for the chemical at low concentrations.
There are no standard guidelines available to estimate the
risk based on all human epidemiology studies since the conditions
and variables from these studies are not standardized.  However,
the use of adequate human exposure data  to estimate the risks
associated with a carcinogenic chemical  is a preferred method
and when necessary, the Department may convene  an expert committee
                              564

-------
 to advise staff on an appropriate methodology in order to
 utilize these data.

 When human epidemiological  evidence is not available,  the
 carcinogenic risk to humans will  be extrapolated from experimental
 animal  data.  There  ia no conclusive scientific evidence for
 the choice of one mathematical  model over another;  however,
 the linearized multistage model,  GLOBAL 79 (Crump and Watson,
 1979),  a non-threshold extrapolation model,  is used since
 no other extrapolation model has  as much regulatory acceptance.
 It is used by various agencies  within the state such as  the
 MDNR Air Quality Division and the Department of Public Health
 and by  the U.S.  EPA  Carcinogen  Assessment Group, the State
 of New  York and the  State of California in their risk assessment
 procedures.   Use of  the upper 95  percent confidence limit
 to estimate the dose rather than  extrapolation from the  maximum
 likelihood estimate  dose gives  a  more stable value  which does
 not change appreciably with minor variability in the biological
 response at the lower doses.  The use of this methodology
 provides a plausible upper  limit  estimate of risk.   Because
 of the  uncertainties involved,  the true risk may range from
 this  upper limit to  some lower  level, possibly approaching
 zero, although this  cannot  be proven.  This  extrapolation
 procedure generally  follows those outlined in the health effects
 guidelines for the Ambient  Water  Quality Criteria Documents
 which are utilized by the Carcinogen Assessment Group  (U.S.  EPA,
 1980).

 Selection of an acceptable  level  of risk is  difficult  and
 may be  controversial because  risk perception and the degree
 of  public acceptance are not  easily analyzed from the  available
 statistics,  knowledge about benefits versus  costs of the reduced
 risk, and the  degree of voluntary compared to involuntary
 risks.   A list of commonly  accepted estimated risks given
 in  Table 11  may  help make a more  meaningful  interpretation
 of  a  given level  of  risk.

 The Rule  57  Advisory Committee  felt that  the risk associated
with  exposure  to  these  chemicals  in ambient  water should
generally be below that  of  common everyday risks and recommended
 that  an  estimated risk  level  of 10   (1  in 100,000)  be used
as  the upper boundry on risk  for  establishing allowable  levels
of  carcinogens  in the waters  of the state  applicable to  point
source discharges.   Staff agree with this  recommendation.
Greater  levels  of protection  will  also  be  evaluated at facilities
where achievable  through utilization of  control  measures
already  in  place.

Conservative,assumptions  in this  methodology include the  use
of  the linearized multi-stage model  with  the selection of
the 95 percent  confidence bound on the  estimated carcinogenicity
potency  and  the  linear-non-threshold assumptions  made  when
                             5fi5

-------
                             TABLE U Risks of Other Activities

                                 Everyday Risks


Motor vehicle accident
Falls
Drowning
Fires
Firearms
Electrocution
Tornados
Floods
Lightening
Animal bite or sting
Time to Accumulate a One
in 100,000 Risk of Death
Living in the United States
15 days
60 days
100 days
130 days
360 days
20 months
200 months
200 months
20 years
40 years
Average Annual
Risk per Capita

2 x 10"4
6 x 10"5
4 x 10"5
3 x 10"S
1 x 10"5
5 x 10"6
6 x 10"7
6 x 10"7
5 x 10"7
2 x 10"7
Extrapolated to*
Risk/Lifetime

1.4 x 10"2
4.2 x 10"3
2.8 x 10"3
2 x 10"3
7 x lO"4
3.5 x 10'4
4 x 10"5
4 x 10"5
3.5 x 10"5'
1.4 x 10"5
                                Occupational  Risks
 General
  manufacturing                             45  days                 8 x  10"5              5.6 x 10
  trade                                     70  days                 5 x  10"5              3.5 x 10"3
  service  and  government                    35  days                 1 x  10                7 x 10'
  transport  and  public  utilities            10  days                 4 x  10"4              3 x 10"
  agriculture                              150  hours                6 x  10"4              4 x 10"
  construction                            140  hours                6 x  10"4              4 x 10
  mining and quarrying                      90  hours                1 x  10"                7 x 10"
 Specific
  coal mining  (accidents)                  140  hours                6 x  10"4              3 x 10"2
  police duty                               15  days                 2 x  10"4              1.4 x 10"
 'railroad employment                       15  days                 2 x  10"4              1-4 - 10"2
  fire fighting                            110  hours                8 x  10"4              5.4 x 10"2
                       Some One  in a Million Cancer  Risks
 Source  of  Risk
 Cosmic  Rays                  one  transcontinental  round trip  by  air; living 1.5
                             months  in  Colorado  compared to  New  York; camping at
                             15,000  feet  for 6  days  compared  to  sea level
Other radiation              20 days of sea  level  natural background  radiation
                             2.5 months in masonry rather than wood building
                             1/7 of a chest  x ray  using  modern equipment
Eating and drinking          40 diet sodas (saccharin)
                             6 pounds of  peanut butter  (aflatoxin)
                             180 pints of milk (aflatoxin)
                             200 gallons  of  drinking water from Miami or New Orleans
                             90 pounds of broiled  steak  (cancer risk  only)
Smoking                      2 cigarettes

Adapted from Crouch and Wilson (1982)
•Risk/Lifetime » 1 - (1-p)70

                                                  Bfi6

-------
         extrapolating from experimentally administered doses.  There
         are other factors such as the use of total animals with malignant
         and benign organ-specific tumors as input data to the model
         as well as the selection of the highest potency value (largest
         estimate of q,*) which add some additional conservativism.
         We also assume that unless there can be an adequate  demonstration
         to the contrary, the potency is adjusted by a animal to man
         sensitivity factor.  On a dose per unit of body surface basis,
         the effects seen in man are in the same range as those seen
         in experimental animals.  Thus on a body weight basis, man
         is assumed to be more sensitive than the experimental animals
         by factors of approximately 5 and 13 for rats and mice, respectively.

         Assuming that all animal carcinogens are human carcinogens
         may also be considered a conservative approach.  However,
         since every known human carcinogen, with the exception of
         arsenic, has also been found to be carcinogenic in animals,
         prudent policy is to accept the use of such data, rather than
         wait for the proof of human carcinogenicity.

         Uncertainties and limitations are recognized in the  quantitative
         risk assessment process.  The choice of a mathematical extrapolation
         model may change the risk considerably.  Furthermore, the
         validity of any one model cannot be established, given the
         limits of current predictive testing methods.

         Further uncertainty in the risk estimates comes from the diverse
         environmental conditions to which the human population is
         exposed.  Various factors such as diet, stress, sex, age,
         and exposure to the chemical by other routes can alter the
         response to a carcinogen.  Additionally, genetic variability
         may result in differences in susceptibility between  various
         human subgroups.  Because of these limitations, the  extent
         to which the estimated risk reflects the true human  risk will
         always be uncertain.  These guidelines also are not  able to
         utilize predictive screening tests to estimate risks without
         some parallel positive animal data.

3.   Terrestrial Life Cycle Safe Concentrations

    The purpose .of establishing terrestrial life water quality values
    is to determine surface water concentrations which are considered
    acceptable for the wildlife and livestock that utilize these waters.
    For the purpose of these regulations, this concentration  is called
    the terrestrial life cycle safe concentration (TLSC).

    The TLSC is defined as the highest aqueous concentration  of a toxicant
    which causes no significant reduction in the growth, reproduction,
    viability, or usefulness (in the commercial and/or recreational
    sense) of a population of exposed organisms (utilizing the receiving
    waters as a drinking water source), over several generations.
                                     567

-------
    To derive a TLSC,  the scientific literature regarding the toxicological
    effects of a chemical is reviewed to determine a no observable
    adverse effect level (NOAEL)  for appropriate mammalian and/or avian
    organisms.  (See discussion in HLSC section 2a regarding rationale
    for use of NOAELs.)   Data on organisms native to Michigan and likely
    to be utilizing the  particular surface water are preferable for
    calculating the TLSC.  In most cases, however, such data are lacking,
    and data from common laboratory animals (usually rodents) must
    be used instead.  The experimental NOAEL is then divided by an
    uncertainty factor  ranging from 10-100.  This uncertainty factor
    is to account for  1) species variability, since data from one species
    are used to predict  an acceptable level for all wildlife, and 2) inadequacies
    in study designs or  availability of data.  When appropriate NOAEL
    data are not available, a TLSC may be calculated from a lowest
    observable adverse  effect level (LOAEL), or an oral rat LD50.
    (See discussion in HLSC section 2a regarding use of LOAELs and
    oral rat LDSOs.)

    In calculating a TLSC it is assumed that 100 percent of the exposure
    for a chemical occurs through drinking water alone.  Therefore,
    for bioaccumulative  substances, there may be an additional risk
    to wildlife whose  diet consists largely of fish.  Additionally,
    dermal absorption of a chemical may also increase the risk for
    that toxicant.

4.  Bioconcentration Factors

    One critical property of chemicals that has a major influence on
    the calculation of allowable toxicant  levels is the ability of
    persistent, apolar organic compounds  to accumulate in aquatic biota
    to concentrations  which are orders of  magnitude higher  than the
    concentration of the chemical in  the water.  For toxic  chemicals,
    this bioaccumulation in aquatic organisms can increase  the exposure
    of consumers of these organisms to the  chemicals in question.
    This increased  exposure of consumers  and subsequent increase  in
    risk of adverse health effects must be  considered by  the  regulatory
    agency in the development of allowable  toxicant levels.

    Historical releases  of  toxic substances  in  the Great  Lakes basin
    have resulted in the bioaccumulation  of hundreds of different  chemical
    compounds by fish and  other organisms.   In  a  recent report, Hesselberg
    and Seelye (1982) list  four hundred  seventy-six compounds which
    they have identified in  samples  of  lake trout and walleye (Stizostedion
    v. vitreum) collected  from selected  areas  of  the Great  Lakes.
    Restrictions of the  commercial  fishery and  advisories against  consumption
    of some  fish from a  number of waters  of the  State  currently  limit
    the utilization of  certain  fishery  resources  due to  the elevated
    concentrations  of pesticides, PCBs,  and other chemicals present
    in these  fish  (MDNR, 1984).

    The bioconcentration factor  (BCF) value is  a key element in the
    derivation of  allowable levels  of toxic substances  as proposed
                                       568

-------
by the proposed Rule 57(2) guidelines.  For those chemicals which
are moderately to highly bioaccumulative in aquatic organisms,
the toxicant concentration in fish tissue can represent the most
significant exposure for humans consuming these organisms.  The
dose received via this route of exposure may be the limiting factor
in establishing an allowable toxicant level.  Conversely, for materials
which do not bioconcentrate to a high degree in fish tissue, the
bioconcentration factor will be only one of several pieces of data
determining a final level.  In either case, bioconcentration factors
must be estimated as precisely- as possible to ensure that the appropriate
factor is used.

To calculate equilibrium residue concentrations of toxic materials
in aquatic organisms, it is necessary to determine the rates of
uptake and depuration of specific chemicals by the species of interest.
Alternatively, measurements of the chemical residue concentration
must be made over a sufficient period of time to ensure that equilibrium,
steady-state conditions have been reached.  For purposes of these
guidelines, the final, steady-state bioconcentration factor (BCF-)
is the best available determination of the degree to which a chemical
accumulates in fish tissue over the water concentration of that
chemical.

The term bioconcentration factor must be distinguished from other
terms such as biomagnification, bioaccumulation, and ecological
magnification.  These other terms take into account the observed
effects of an organism's trophic level in a given ecosystem and
the subsequent increases in chemical residues due to the chemical
burden from food chains.  Throughout this paper the terms "bio-
concentration", "biomagnification" and "bioaccumulation" will be
used as defined by Macek e£ al. (1979).  Bioconcentration refers
to the process by which chemicals become concentrated in the tissues
of fish and aquatic invertebrates via direct partitioning across
the gills or epithelial tissue.  Biomagnification refers to the
added residues accumulated from the food chain which can be a
significant source of toxicant accumulation in longer-lived predatory
fish in certain ecosystems.  Bioaccumulation is a broader term
referring to the total toxicant residue accumulated via bioconcentration
and any additional uptake from dietary sources.

For these guidelines, the term bioconcentration is used with the
assumption that uptake across external membranous surfaces from
water is the main source of the material that is accumulated in
the organism.  The Department recognizes that this assumption does
not hold for all chemicals under all ecological conditions.  Unfortunately,
it is not yet possible to identify in a consistent manner those
chemicals for which this assumption is in error; nor is it possible
to quantify the magnitude of the underestimation of steady-state
body burden for a particular chemical on the basis of its measured
or estimated physicochemical properties.  Where food-chain biomagni-
fication is known to have a major effect on equilibrium tissue
concentrations of toxic materials, the BCF will be appropriately
adjusted to account for this effect.
                                  5fi9

-------
Many variables are known to affect the process of bioaccumulation
of chemicals by aquatic organisms.  The combination of these variables
has produced measured bioconcentration factors for a single chemical
that vary by as much as thirteen fold for different species and
life stages of aquatic organisms tested using a single chemical
under uniform test conditions (Kenaga and Goring, 1980).  In assessing
measured bioconcentration factors for a single compound, the proposed
Rule 57(2) guidelines specify that the geometric mean of reported
BCFs will be used when more than one measured BCF is available.
It is felt that this value provides a reasonably accurate determina-
tion of the bioconcentration factor given the potential variability
of this parameter.

When measured, steady-state bioconcentration factors are not available
and kinetic data on uptake and depuration rates are not available,
a variety of methods to estimate a bioconcentration factor have
been described in the literature which relate the measured bioconcen-
tration factor to some physical property of the chemical of interest
such as water solubility or n-octanol:water partition coefficient.
Equations describing these relationships are presented in Table  12.

Although correlation coefficients for most of these equations  are
very high, several authors have discussed the limits of these  estimator
techniques when used to calculate a bioconcentration factor.   Veith
and Kosian (1983), after examining data on 122 bioaccumulation
tests conducted on thirteen species of fish, developed a refined
log BCF/log P regression equation.  However, the authors cautioned
that the estimation of BCFs by this method provides roughly an
order of magnitude level of accuracy.  Furthermore, although the
regession equation holds for Row values over several orders of
magnitude, Veith and Kosian (1983) caution that its application
is limited for chemicals with a molecular weight greater than  600
or a log Row in excess of 6.0.  Shaw and Connell (1984) discuss
the limiting effect of what they term a "steric effect coefficient"
on bioconcentration.  Both molecular size and structural orientation
of the molecule were shown to influence the relative accumulation
of PCB isomers by aquatic invertebrates and fish.

It is recognized by the Department that bioconcentration factors
which are calculated from Row regression equations may vary by
as much as an order of magnitude in either direction from the  calculated
value.  In practice, measured values for BCFs  that are known appear
to fall within a factor of two from the value which would be calculated
from the regression equation used  in the proposed Rule  57(2) guidelines.

Table 13 lists log bioconcentration factors calculated  from  five
different, published regression equations and  compares  the  calculated
value with the log of the measured value obtained  in  laboratory
testing.  Fish species and test conditions were  constant  for  all
measured values reported.  The mean estimated  log BCF  from  these
five regression equations is also  listed in Table  13.   Regression
of the log BCF against the mean log Row results  in  the  following
                                   570

-------
                                    TABLE  12
          Regression Equations for Estimating BCF and Related Parameters
Equation
                                                  Reference
log BCF = 0.79 log P  - 0.40
log BCF • 0.76 log Pa - 0.23
log BCF = 0.85 log Pa - 0.70
log BCF = 0.66 log Kow - 0.44
    (for H-bonding compounds)
log BCF =0.87 log Kow - 0.62
    (for hydrocarbons and chlorohydrocarbons)
log BCF = 0.935 log Kow - 1.495
log BCF = 0.635 log Kow + 0.7285
log BCF =0.79 log P - 0.40
log BCF = 0.542 log Pa + 0.124
log BCF = 2.791 - 0.564 log WSC
log BCF = 1.119 log K^c - 1.579
K^ = 0.048 Kow
4 * 86/CL
log BFe = 3.41 - 0.508 log S
log EMh * -0.7504 + 1.1587 log Kow
log EMb = 4.4806 - 0.4732 log WS°
log K1  =1.08 log Kow - 1.3
                                                   (Veith,  1981)
                                                   (Veith,  et^ al.,  1980)
                                                   (Veith,  et  al..,  1979)
                                                   (Briggs,  1981)

                                                   (Briggs,  1981)

                                                   (Kenaga  and Goring,  1980)
                                                   (Brown,  1978)
                                                   (Veith and  Kosian,  1983)
                                                   (Neely e_t a^.,  1974)
                                                   (Kenaga  and Goring,  1980)
                                                   (Kenaga  and Goring,  1980)
                                                   (Mackay,  1982)
                                                   (Mackay,  1982)
                                                   (Chiou et. al. ,  1977)
                                                   (Metcalf  et. al.,  1975)
                                                   (Metcalf  et al.,  1975)
                                                   (Steen and  Karickhoff,  1981)
    log
    V
    WS =
a.
b.
c.
d.  C,
e.
f.  S -
g-
h.
i.
    "L
    BF
    Koc
    EM =
    K
     OS
P = log Kow
' BCF
: water solubility
• liquid solute solubility or  the  "corrected"  solid solute solubility
•• BCF
aqueous solubility
= soil sorption coefficient  (%  carbon  normalized)
1 ecological magnification
= biosorption partition  coefficient
                                      571

-------
Table 13
 Estimated Log BCF
Compound
heptachlor
heptachlor epoxide
p.p'DDE
^pentachlorophenol
hexabromobiphenyl
methoxychlor
mi rex
aroclor 1016
aroclor 1248
aroclor 1254
aroclor 1260
chlordane
octachlorostyrene
p.p'DDT
o.p'DDT
hexachlorobenzene
1,2,4-trichloro-
benzene
lindane
5-bromoindole
tricresyl phosphate
toluene diamine
log
5.
5.
5.
5.
6.
4.
6.
5.
6.
6.
6.
6.
6.
5.
5.
5.
4.
3.
2.
3.
3.
Kow
44
40
69
01
39
3
89
88
11
47
91
0
29
75
75
23
23
89
97
42
16
Veith
fil 41
1979
3.92
3.89
4.14
3.56
4.73
2.96
5.16
4.3
4.49
4.8
5.17
4.4
4.65
4.19
4.19
3.74
2.9
2.61
1.82
2.21
1 .99
Veith
61 al
1980
3.904
3.87
4.09
3.58
4.63
3.04
5.01
4.24
4.41
4.69
5.02
4.33
4.55
4.14
4.14
3.74
2.98
2.73
2.03
2.34
2.17
Veith
1981
3.90
3.87
4.09
3.56
4.65
3.0
5.04
4.24
4.43
4.71
5.06
4.34
4.57
4.14
4.14
3.73
2.94
2.67
1.95
2.30
2.1
Briggs
1981
4.11
4.08
4.33
3.74
4.94
3.12
4.94
4.49
4.69
5.01
5.39
4.6
4.85
4.38
4.38
3.93
3.06
2.76
1.96
2.36
2.13
Mackay
1982
4
4
4
3
5
2
5
4
4
5
5
4
4
4
4
3
2
2
1
2
1
.12
.08
.37
.69
.07
.98
.57
.56
.79
.15
.59
.68
.97
.43
.43
.91
.91
.57
.65
.10
.84
Mean Log
Estimated Measured
BCF (o) Log BCF
3.99
3.95
4.08
3.63
4.80
3.02
5.14
4.37
4.56
4.87
5.25
4.47
4.72
4.26
4.26
3.81
2.96
2.67
1.85
2.26
2.05
(0.11)
(0.12)
(0.18)
(0.08)
(0.19)
(0.06)
(0.25)
(0.15)
(0.17)
(0.20)
(0.24)
(0.16)
(0.18)
(0.14)
(0.14)
(0.10)
(0.06)
(0.08)
(0.15)
(0-11)
(0.13)
3.98
4.16
4.71
2.89
4.26
3.92
4.26
4.63
4.85
5.00
5.29
4.58
4.52
4.47
4.47
4.27
3.32
2.26
1.15
2.22
1 .96
    572

-------
 equation  which  is  used in the Rule 57(2)  guidelines  to calculate
 a  BCF  if  measured  BCFs are not available  from field  or laboratory
 studies:

 log  BCF = 0.847  log  Kow - 0.628

 Figure  3  illustrates  this relationship and includes  the 95 percent
 confidence interval  on the line.   A plot  of the  estimated BCF using
 this equation against the ideal line (Figure 4)  shows  very little
 variance  from the  ideal situation.   In general,  this equation gives
 a  slight  underestimation of the BCF for chemicals  with a log Kow
 <2.0  and overestimates the BCF for chemicals with a log Kow >  3.0.
 In practice  this adds an additional level of conservativism to
 the  allowable levels  calculated for materials with higher log Kow
 values.   Substances  with log Kow < 2.0 are not expected to bioaccumulate
 to any significant degree in fish due  to  the ability of aquatic
 organisms to excrete  or metabolize these  more water  soluble materials.
 Veith £t  jal_. (1980)  have recommended that substances with log Kow
 <3.0 be  excluded  from further bioconcentration  testing due to
 the  lack  of accumulation of these chemicals in fish  tissue from
 monitoring data.  BCFs calculated from this Kow/BCF  regression
 equation  will generally provide a value biased on  the  high side
 and will  allow an additional level  of  conservatism in  the calculation.

 Additional safety factors are built into  the process by using a
 BCF value for whole  fish when only lean muscle tissue  is generally
 consumed  by humans.   A final adjustment is also  made to account
 for the higher fat content of the average Michigan fish sample
 (OTMC, 1982) which in most cases  doubles  the BCF used  in the calcula-
 tions.  This percent  lipid value  is the mean of  over 2,000 lipid
measurements of Michigan fish samples  listed in  the  "STORE!" data
base of USEPA.

These adjustment are  felt to have a secondary effect of providing
an extra  margin of safety to account for  the probabilities of
underestimation discussed above.   In nearly all  cases  where test
BCF calculations have  been performed according to  the  proposed
Rule 57 procedures,  the  lipid-standardized bioconcentration factor
is higher  than values  reported from field studies.
                                  573

-------
                                                          Figure 3.
en
o
     8.0-
     7.0-
     6.0-
     5.0-
     4.0-
     3.0-
                                                                                             95?. confidence interval
                                                             '    log BCF" = 0.847 log Kow - 0.
                                                                628
     2.0-
                  1.0
2.0   2'5   3.0
                                                      4.0          5.0         .6.0

                                                   Mean Est. LOT  BCF   (N=7)
7.0

-------
                                                           Fiqure 4.
TJ
0>

-------
                         GENERAL  CONSIDERATIONS
The guidelines do not contain chemical specific procedures to address
chemical interaction (additivity, synergism, antagonism).  However,
the proposed guidelines do allow for use of whole effluent testing or
other biological techniques which would address chemical interactions
from an aquatic toxicity perspective.  It is recognized that in complex
effluents containing more than one chemical, such interactions may
occur.  For example, if two chemicals acted additively or synergistically,
the risk would be at least twice that assuming independence.  However,
if the chemicals acted antagonistically, the risk would be less than
that predicted for independence.  In most cases, no data are available
to determine the effect of chemical interaction.  Although no generic
assumptions are made regarding chemical interactions, if in specific
cases information is available indicating such interaction, it will
be considered when developing allowable levels.

The protection of aquatic and terrestrial plant life or microorganisms
has not been adequately addressed by these procedures since testing
protocols and methodologies for deriving such allowable levels are not
currently available.  However, it is felt that in most situations  the
values calculated to protect aquatic life, wildlife or public health
will be sufficient to protect plants and microorganisms.

In addition to the conservatism pointed out in the discussion on the
individual guideline values, other more general conservative elements
are applied in the effluent limit calculations to add an additional
margin of safety to the resultant allowable toxicant levels.  One  hundred
percent conservation of the chemical substance is assumed.  In reality,
most chemicals undergo some form of degradation due to environmental
fate processes (i.e., volatilization, photolysis, microbial degradation,
etc.) and may become bound to particulates and organic matter present
in the receiving stream.

Rules 82 and 90 allow the use of only 25 percent of the most restrictive
monthly 95 percent exceedance flow for establishing effluent limitations,
unless a demonstration is made for a larger mixing volume.  Even if
the entire design flow was used, the concentration of the  chemical at
the edge of the mixing zone would be lower than the allowable level
95 percent of the time.
                                    576

-------
                                  SUMMARY
Currently, there are  no  rules,  guidelines  or  policies  for  surface  waters
which provide specific written  direction and  authority for protecting
the public health and environment  from  the  complete  spectrum  of  possible
adverse  toxic effects.   Aquatic toxicity and  human carcinogenicity are
currently being addressed  in  surface water  permits on  a case-by-case
basis using general wording of  Act  245  and  existing  Rule 57 as authority.
However, this approach is  currently being  challenged on the basis  of
"ad hoc  rule making".  If  a challenge is successful, there will  be no
authority to regulate toxics  in surface water  permits  (with the  possible
exception of aquatic  toxicity).  The proposed  Rule 57  package would
provide  both the specific  authority and guidelines for staff  on  development
of water quality standards.   Clearly, the  amended rule package would
represent considerable improvement  over the 1973 rules in  terms  of public
health and water quality protection and administrative efficiency.

The assumptions and procedures  in  the proposed Rule  57 package must
be evaluated as a whole  to obtain  the overall  feeling  for  the degree
of conservatism in the final  calculated value.  Staff  feel that  public
health and the environment will  be  protected with an adequate margin
of safety by developing  toxic .substance discharge levels for  surface
water permits based on the proposed procedures.
                                   577

-------
                            EXAMPLE CALCULATIONS

  The  step-by-step  procedures  to  develop  allowable  edge  of  mixing  zone
  levels  for  toxic  substances  according to  the  Rule 57(2) guidelines  are
  presented  in  Examples  1-5.   A hypothetical  chemical  (Chemical  X)  was
  used for illustrative  purposes.   The allowable  level  for  Chemical X
  was  derived for a surface water  receiving stream  protected  for warmwater
  fish and partial  body  contact and was not considered  to be  a drinking
  water source.

  The  allowable level  in the  surface water  after  a  discharge  is  mixed
  with the receiving stream volume specified  in Rule 82  is  the most restrictive
  of the  following  derivations:

     - Aquatic  Chronic Value  (ACV) - Example  1
     - Terrestrial  Life  Cycle  Safe Concentration  (TLSC)  - Example  2
     - Human  Life Cycle  Safe  Concentration  (HLSC) - Example 3
     - 1  x 10   Cancer Risk Value  - Example 4

  For  Chemical  X, the_allowable level is  33 parts per  billion (33  ug/1)
  based on the  1 x  10    Cancer Risk Value.
  EXAMPLE 1  — CALCULATION OF AQUATIC CHRONIC VALUE (ACV)
  Chemical  X
  Acute Toxicity Data

  Species

  Rainbow  trout
  Rainbow  trout
  Rainbow  trout
  Fathead  minnow
  Bluegill
  Largemouth bass
  Yellow perch
  Daphnia  magna
  Daphnia  magna
  Scud
  Crayfish

  Chronic  Toxicity Data

  Species

  Rainbow trout
  Daphnia magna
1
 590
 510
 670
 820
 685
 705
 935
 640
 595
,210
2,140
ug/1*
ug/1
ug/1
ug/1
ug/1
ug/1
ug/1
ug/1**
ug/1
ug/1
ug/1
       MATC

      39 ug/1*
      70 ug/1**
  820
  685
  705
  935
  617

1,210
2,140
Test Duration

   96 hr.
   96 hr.
   96 hr.
   96 hr.
   96 hr.
   96 hr.
   96 hr.
   48 hr.
   48 hr.
   96 hr.
   96 hr.
                                  Test Type

                                  Embryo-Larval
                                  Life Cycle
 *From same study on Rainbow trout.
**From same study on D. magna.
                                      578

-------
   Calculation of Final Acute Value (FAV)
Sum
N » Total
Rank
4
3
2
1
i
*2 _ 167.
Number of
SMAV
705
685
617
586
5414 - (25.
SMAVs in
InSMAV
6.5582
6.5294
6.4249
6.3733
25.8858
8858)2/4
Data Set = 8
(In SMAV)2
43.0100
42.6333
41.2789
40.6192
167.5414

        1.11110 - (2.04875) /4
    S = 0.6068

    L =£"25.8858 - (0.6068) (2.04875)] ^ 4 = 6.1607
A = (0.6068)(\/0.05)

      6-2964
                                                 = R/(N + 1)

                                                  0.44444
                                                  0.33333
                                                  0.22222
                                                  0.11111

                                                  1.11110
                           6.1607 = 6.2964

   FAV = e-     = 543 ug/i

   Calculation of Chemical Specific Acute/Chronic Ratio
   Rainbow trout
   D.  magna
                   590 T 39 = 15.1
                   640 -r 70 = 9.1
                0.66667
                0.57735
                0.47140
                0.33333

                2.04875
Xg = 11.7
   Calculation of the Aquatic Chronic Value

   ACV = 543 t 11.7 - 46 ug/1


   EXAMPLE 2 -- CALCULATION OF TERRESTRIAL LIFE CYCLE SAFE CONCENTRATION (TLSC)
   The TLSC for Chemical X was derived from a study in which groups of
   25 male and female rats were gavaged with Chemical X at 15, 150, 450,
   and 1,250 mg/kg/day, five days per week, for six months.  No effects
   were observed at 15 mg/kg/day, while adverse effects were observed at
   higher doses.
    I.   Data
                                               5/7
    NOAEL = 15 mg/kg/day
    Fraction of days dosed per week (Fw)
    Weight of rat (Wa) = 0.350 kg
    Volume of water consumed per day for rat (Vw) = 0.049 1
    Uncertainty factor (U) = 100 (Less than lifetime study; species variability)
                                        579

-------
II.  Calculations

          _ NOAEL x Fw x Wa/Vw
     TLSC = 15 ms/ks/day x 5/T^x 0.350kg/0.049 1 = ^ mg/1
EXAMPLE 3 ~ CALCULATION OF HUMAN LIFE CYCLE SAFE CONCENTRATION (HLSC)
The HLSC for Chemical X was derived from a study in which groups of
25 male and female rats were gavaged with Chemical X at 15, 150, 450,
and 1,250 mg/kg/day, five days per week for six months.  No effects
were observed at 15 mg/kg/day, while adverse effects were observed at
higher doses.

 I.  Data

     NOAEL =15 mg/kg/day
     Fraction of days dosed per week (Fw) =5/7
     Weight of human (W ) = 70- kg
     Uncertainty factor (U) = 1,000 (No human data; less than  lifetime
       animal study)
     Bioconcentration factor (BCF) = 123 (See Example 5)

II.  Calculation

     MgT = NOAEL x Fw x W
     MgT = 15 mB/kg/d.yS/7 x 70 kg =
             U

               'da	
                 1,000


HLSC = 0.01 1 + (0.0065 kg x BCF)
     HLSC
            0.01 1 + (0.0065kgx 123)
EXAMPLE 4 — CALCULATION OF CANCER RISK VALUE  (1 x  10~5)


Groups of 50 male and  50 female Fisher 344  rats were  dosed  with  Chemical  X
in corn oil vehicle by gavage  five days a week for  104 weeks.  The Time
Weighted Average (TWA) doses for both sexes were 169  and  339 mg/kg/day.
However, since the doses were  administered  five days  per  week, the daily
average doses were calculated  as:  169 x 5/7 = 121  and 339  x 5/7 = 242 mg/kg/day,
Groups of 20 animals of both sexes received corn oil  as  the vehicle
controls .
                                       580

-------
Under the conditions of  this bioassay, Chemical X was  carcinogenic  to
both male and female F-344 rats, inducing  statistically  significant
increases in hepatocellular carcinomas.

In males, the incidences of animals with hepatocellular  carcinomas/animals
at risk were 0/20,  16/48, and 40/45 in the vehicle  control,  low  dose
and high dose groups, respectively.   In females, the incidences  of  animals
with hepatocellular carcinomas/animals at  risk were 2/20,  18/49,  and
37/49 in the vehicle control, low dose and high dose groups,  respectively.

The estimated average mature weight for female rats was  0.35  kg,  that
for male rats was 0.40 kg.

For male rats, the  carcinogenicity potency q * is calculated  by  dividing
the 95 percent confidence limit on risk at trie 1 in 100  risk  level  by
the maximum likelihood estimate (MLE) dose as determined from the multi-
stage model printout (Figure 5).

       *   0.499458 x IP"1   0 Q71-    ,n-3  ,  ,,  ,,  .-1
     q.* = 	— = 2.875 x  10    (mg/kg/day)
           0.173728 x 10

This is multiplied  by an animal to man species_adjustment  factor  1\|70/0.40
= 5.59 and q^ becomes 1.61 x 10   (rag/kg/day)"

For female rats, q  * as  determined from the multi-stage  model printout
(Figure 6):
       ,   0.621775 x 10"1   . ,.   ..-3 ,   ,,   ,,   ,-1
     q * = 	—r = 4.51 x 10   (mg/kg/day)
           0.137924 x 10
                                                   Ji	
This is multiplied  by a  species adjustment factor   \70/O.J5  = 5.85  and
q * becomes 2.64 x  10    (mg/kg/day)

Using the female rat data, since it gives  the highest  estimate of q,*.
the dose at the 10   level of risk:

     D = 	*  * 10	—.—  = 3.79 x 10"4 mg/kg/day
         2.64 x 10   (mg/kg/day)

Using a calculated  BCF of 123 (See Example 5), the water concentration
at the 10   level of risk, surface water not protected as  a  drinking
water source:

     C = 3.79 x 10"  mg/kg/day x 70 kg = 3 28   1Q-2    ,,  „  33   n
     C    0.01 I/day + (0.0065 x 123)    J>^ X 1U   m§/1    ^ U§/
                                     581

-------
                                           Figure 5
 ch«*icaJL r  h«p*tocellolar cvcinonas  »ale cats
          TITLE r   CHZSICAL I  HEPATOCELLOLAfl CAHCINOHAS  HAiZ BATS
 0,16,40

 0.


 CLASS]  3)  BUS    45  «»BBHS SITH   aO HESPOMSSS TO DOSE Of        2»2'I66o66
 T 000<(9
 T
u, lit, /»^
CLASS ( 1) HAS   20 BERBERS WITH     0  RESPONSES TO  DOSB OF          0.00000
CLASS( 21 HAS   48 HEMBZSS BIT5    -16  9ZSPOHSBS TO  DOSE OP        121.00000
KOP -  1  CBADISST 80VES
TH» coernczznTS or THE ?OITBO;ITAL or DBGHBS  2 THAT HAXIBIZ:S TH? LIKELIHOOD o?  THE
nin IBT •          3J ")  • 0.00000000000+00
DAT* ABE .          ^ / 1<  « O.OOOOOOOOOOD+00
                            a.33299686770-0*
                    TOE .
                    iUI
     TEST or HTPOTHESIS:  Q(1)  » 0

     PSfXTBST  STATISTIC)  =•  0.50000000000+00

     LIKELIHOOD  HATIO   0.00000000000+00
COHPIDBHCE LIHITS  BASED  ON  THB NOLTI-STIGE BODEL  ( KOP = 1 )

       0PP1TR COHflDEHCB  LIMITS FOR Q (1) r
             90S              95%              97.55           91%
         0.1592220-02     0.2370710-02     0.310030D-02    0.399995D-02


CONriDSHCZ LI!UTS  FOP  A  RISS Or  O.tOOOOOO+00  ,T.L.B. DOSff »  0. Sfi 249S2631D+02

       OPPITS COMUBEHCB  LINITS OH EXT7A RISK:
             901              «X              97.5?           99t
         0.1771070+00     0.212358D+00     0.2940280+00    0.2813.120+00
       LOU.ER COHPIDEBCr LIHITS OS S\tjf
             yOU             555              97.5*           99%
                                                          0-.222274D+02
           LJKITS  TOff  * 3ISK  OP  7.100000IT-01  H.E.e. DOSr «  0.171728T573D+02

       OPPBT COItFTDeNCZ E.IKTS 0!f PtTFU. RISK:
             90*              95%              97.55           99f
         0.370095O-OT     0.499iJSgn-OT    O.S19118D-01    0.7645960-01

       LOB'H COMFIDKSCR LISITf OS SAFB DOSBr
             90t              95*             97.5*           99JIL
         0.5fi4557n+01     0.40t316D+Ot    0.3136090+01    0.2H62TSO+01

-------
                                            Figure  6
 chenical z  hapatocellular carcinomas   feaale  cats
          TITLE :  CBEBICAL Z  HEPAtOCtaLOLAR CARCIHOHAS
                                                          FEHALE HATS
7'1
20,49

2,18,

0,121
CLASS
CLASS
CLASS
? 000
1

KOP =
      .49

      37

      ,242
HAS   20 SEBBE5S «ITH
HAS   49 HEBBERS KITH
HAS   49 rtENBEDS WITH
       1  GBADIEHT flOVES
                          12
 2 PRSPOKS*S TO DOSE OF
18 RESPOHSES TO DOSE OP
37 RESPOHSES TO IX)SZ OF
                                                                     0.00000
                                                                   121.00000
                                                                   242.00000
     COEFPICIEMTS OP THE POLIHOniAL OF OP.GRE5   2  THAT  IUXISIZES TH? lir^LIHOOD OF THE
                    Qt 0)  * 0. 10536051 "570+00
 DATA *SE :         ol li  •* 0.««767929tt3D-03
                            0.2037US6378D-OU
                    THE  I
                    ill!
      TEST OF HYPOTHESIS: Q(1) =• 0

      PS (>TSST STATISTIC) •*  0. «216851400D+00

      LIKELIHOOD RATIO  0.3903^575520-01
COMPIDRSCB  LI HITS BASED ON THE BULTI-STAI"!  .10DEL   (  KOP  = 1  )
       OPPER  COHFIDENCE LIMITS FOR Q(1):
              SOt              95*
          0.3U6479D-02    0.4373340-02
                                                .
                                          0.511R31D-02
                                                          0.5646000-02
CONFIDENCE  LlfllTS  FOR A RISK OF  0.1000000*00   I.L.2.  DOSE =  3.61759157140*02

       OPPtH  COHPIDEHC2 LIHITS OH EXTRA  RISK:
              POX              95%             97.5S            9"t
         0.253004D+00    0.2937640+00    0.325521D*00     0.3»7148D»00

       LOSER  CONFIDEHCE LIMITS ON SAFE DOSE-.
              90*              95S             37.51            99*
         0.2633170*02    0.2186440+02    0.1912850+02     0.1754970+02
CONFIDESCE LI8ITS  FOR A PI3K OF  0.1000000-01   B.l.E.  DO.SS=  0.11792373840*02
       UPP»H COHFIOEMC" LTHITS OK FXTSA PISK:
             qot              9-5*              -j?.1!1;
         0.5035170-01     0.62177SO-01    0.717<42D-01
                                                          0.734^^-50-01
       LOWRR CONFIDENCE LI(1ITSrON SAFE  003F.:

         0.2862850+01     0.2274000*01    1. 1 9484V!J*01     0. 176'379 D»0 1
                                          5R3

-------
EXAMPLE 5 -- CALCULATION OF THE BIOCONCENTRATION FACTOR
A search of the published scientific literature revealed no measured,
steady-state bioconcentration studies reported for Chemical X.  One
published report of a measured partition coefficient for this substance
was found.  A standard n-octanol rwater partitioning experiment was found
and a Kow value of 713.6 was reported.  A lipid-adjusted bioconcentration
factor for Chemical X was calculated using the log BCF /log Kow regression
equation listed in the proposed Rule 57(2) guidelines.  Calculations are
shown below:

     Kow = 713.6
 log Kow =2.85

log BCF  = 0.847 log Kow -0.628
log BCFC = 0.847 (2.85) -0.628
log BCFC =1.79
    BCFC =61.6
       c

lipid adjustment for Michigan fish:
     BCFf = BCFc
     BCFf - (61.6)

     BCFf - 123
                                    584

-------
                                REFERENCES
                     Aquatic Chronic Value Reference
U.S. Environmental Protection Agency.  1983.  Draft Guidelines for
     Deriving National Water Quality Criteria for the Protection of
     Aquatic Life and Its Uses (July 5, 1983).  U.S. Environmental
     Protection Agency Development Document, Environmental Research
     Laboratory, Duluth, Minnesota.
Due to the large number of references used in the development of the
species sensitivity factors and the acute/chronic application factor,
they have not been included.  They are available for inspection in the
Toxic Chemical Evaluation Section.
                         Human Health References
 1.  Ambrose, A. M.  1959.  A toxicological study of biphenyl, a citrus
          fungistat.  Food Research.  25:328-336.

 2.  Ambrose, A. M. , e£ a_l_.  1972.  Toxicologic studies on 3',4'-dichloro-
          propionanilide.  Toxicol. and Applied Pharmacol.  23:650-659.

 3.  Borzella, J. F. ejt al_.  1964.  Studies on the chronic oral toxicity
          of monomeric ethyl acrylate and methyl methacrylate.  Toxicol.
          and Applied Pharmacol.  6:29-36.

 4.  Carpenter, C. P. et_ al_,  1961.  Mammalian toxicity of 1-naphthyl-
          N-methylcarbamate (Sevin insecticide).  Agricultural and Food
          Chem.  9:30-39.

 5.  Crouch, E. A. C. ££ a^L.  1983.  The risks of drinking water.  Water
          Resources Res.  19:1359-1375.

 6.  Crump, Kenny S. and Warren W. Watson.  1979.  GLOBAL 79.  A FORTRAN
          program to extrapolate dichotomous animal carcinogenicity
          data to low doses.  National Institute of Environmental Health
          Sciences Contract NOI-ES-2123.

 7.  Deichmann, W. B.  1941.  Toxicity of methyl, ethyl, and N-butylmetha-
          crylate, J. Ind. Hyg. Toxicol.  23:343-351.

 8.  Deichmann, W. B. Q al.  1947.  Observations on the effects of
          diphenyl, o- and p-aminodiphenyl, o- and p-nitrodiphenyl and
          dihydroxyoctachlorodiphenyl upon experimental animals.  J.
          Ind. Hyg. and Toxicol.  29:1-13.
                                    585

-------
 9.   Deichmann, W.  B. e_t a^.  1955.   Toxicity of ditertiarybutylmethyl
          phenol.   AMA Archives Ind.  Health.   11:93-101.

10.   Gaines,  T. B.   1960.   The acute  toxicity of pesticides Co rats.
          Toxicol.  and Applied Pharmacol.  2:88-99.

11.   Hodge, H.  C.  ejt al^.  1951.  Toxicological studies of ortho-phenylphenol.
          J.  Pharmacol. Experiment Ther.  104:202-210.

12.   Interagency Regulatory Liason Group (IRLG) 1979.  Scientific Basis
          for Identifying Carcinogens and Estimating their Risks.  A
          report of the Interagency Regulatory Liaison Group, WorV Group
          on Risk Assessment.  Washington, D.C.

13.   Jenner,  P. M.  ejt al.   1964.   Food flavorings and compounds of related
          structure.  I. Acute oral toxicity. Fd. Cosmet. Tox.  2:327-
          343.

14.   Kociba,  R. J.  et al.   1971.   1,4-Dioxane.  I. Results of a two
          year  ingestion study in rats.  Toxicol. and Applied Pharmacol.
          30:275-286.

15.   Kociba,  R. J.  ejt al.   197-8.   Results of a two year chronic toxicity
          and oncogenicity study of 2,3,7,8-tetrachlorodibenzo-p-dioxin
          (TCDD) in rats.   Toxicol. and Applied Pharmacol.  46:279-303.

16.   Laug, E. P. e_£ £l.  1939.  The toxicity of some glycols and derivatives.
          J.  Ind.  Hyg. Tox.  21:173-199.

17.   Levinskas, G.  J. £££_!.  1966.  Acute and chronic toxicity of pimaricin.
          Toxicol.  and Applied Pharmacol.  8:97-109.

18.   McCollister,  D. D. £t. £!_•  1959.  Toxicological studies of 0,0-
          dimethyl-o-(2,4,5-trichlorophenyl) phosphorothioate (Ronnel)
          in laboratory animals.   Ag. and Fd. Chem.   7:689-693.

19.   National Academy of Sciences.  1977.  Drinking Water and Health.
          National Academy of Sciences, Washington,  D.C.

20.   Paynter, 0. E. e_t al.  1960.  Toxicology of dalpon sodium (2,2-
          dichloropropionic acid, sodium salt).  Agric. Food Chem.
          8:47-51.

21.   Pitot, Henry C. and Alphonse E.  Sirica.  1980.   The  stages of  initiation
          and promotion in hepatocarcinogenesis.  Biochemica et Biophysica
          Acta.  605:191-215.

22.   Schwetz, B. A. ejt al.  1973.  Toxicology of chlorinated dibenzo-
          p-dioxins.  Env. Health Perspectives.  5:87-99.
                                     586

-------
23.  Schwetz, B. A. £t al.  1978.  Results of two year toxicity and
          reproduction studies on pentachlorophenol in rats.  In Pentachloro-
          phenol.  Edited by K. Ranga.  Rao. Plenum Publishing Corp.,
          NY, NY.

24.  Sherman, H. and A. M. Kaplan.  1975.  Toxicity studies with 5-bromo-
          3-sec-butyl-6-raethyluracil.  Toxicol. and Applied Pharmacol.
          34:189-196.

25.  Smyth, H. F. et al.  1970.  Experimental toxicity of sodium 2-ethyl
          hexyl suTFate.  Toxicol. and Applied Pharmicol.  17:53-59.

26.  U.S. Environmental Protection Agency.  1976.  National Interim
          Primary Drinking Water Regulations.  EPA-570/9-76-003.

27.  U.S. Environmental Protection Agency.  1980.  Water Quality Criteria
          Availability.  Appendix C - Guidelines and Methodology Used
          in the Preparation of Health Effect Assessment Chapters of
          the Consent Decree Water Criteria Documents.  45 Federal Register
          79347-79357.

28.  Verschuen, H. G. et^ aK  1973.  Toxicity studies on tetrasul.   1.
          Acute, long-term, and reproduction studies.  Toxicology.
          1:63-78.

29.  Webb, W. K. and W. H. Hansen.  1963.  Chronic and subacute toxicology
          and pathology of methyl salicylate in dogs, rats, and rabbits.
          Toxicol. and Applied Pharmacol.  5:576-587.

30.  Williams, C. S. F.  1976.  Practical Guide to Laboratory Animals.
          C. V. Mosby Company.

31.  Worden, A. N. £t a_U  1973.  Toxicity of gusathion for the rat
          and dog.  Toxicol. and Applied Pharmacol.  24:405-412.
                    Bioconcentration Factor  References
ASTM.  1984.  Proposed new standard practice for conducting bioconcentration
     tests with fishes and saltwater bivalve molluscs.  Draft #8.  January,
     1984.  Committee E-47.01.  American Society for Testing and Materials,
     Philadelphia, PA.  117 pp.

Branson, D. R., G. E. Blau, H. C. Alexander, and W. B. Neely.  1975.
     Bioconcentration of 2,2',4,4' tetrachlorobiphenyl in rainbow trout
     as measured by an accelerated test.  TRANS. AMER. FISH SOC.
     104:785-792.

Briggs, G. G.  1981.  The theoretical and experimental relationships
     between soil adsorption, octanol water partition coefficients,
     water solubilities, bioconcentration factor and the parachor.
     J. AGRIC. FOOD CHEM.  29(5):1050-1059.

                                    587

-------
Brown, D.  1978.  U.S. EPA, Environmental Research Laboratory, Athens,
     GA - unpublished data.

Brungs, W. A. and D. I. Mount.  1978.  Introduction to a discussion
     of the use of Aquatic Toxicity Tests for evaluation of the effects
     of toxic substances.  pp. 15-26 in ESTIMATING THE HAZARD OF CHEMICAL
     SUBSTANCES TO AQUATIC LIFE - ASTM STP 657.  J. Cairns, K. L. Dickson,
     and A. W. Maki (eds).  American Society for Testing and Materials,
     Philadelphia, PA.  278 pp.

Chiou, C. T., V. H. Freed, D. W. Schmedding, and R. L. Kohnert.  1977.
     Partition coefficient and bioaccumulation of selected organic
     chemicals.  ENVIRON. SCI. TECHNOL.  11(5):475-478.

Hamelink, J. L., R. C. Waybrant, and R. C. Ball.  1971.   A proposal:
     exchange equilibria control the degree chlorinated hydrocarbons
     are biologically magnified in lentic environments.   TRANS. AMER.
     FISH SOC.  100:207-214.

Hamelink, J. L., R. C. Waybrant, and P. R. Yant.  1976.   Mechanisms
     of bioaccumulation of mercury and chlorinated hydrocarbon pesticides
     by fish in lentic ecosystems.  In Fate of Pollutants in the Air
     and Water Environments.  ADV. ENVIRON. SCI. TECHNOL. #9.

Hamelink, J. L. and A. Spacie.  1977.  Fish and chemicals: the process
     of accumulation.  ANN. REV. PHARMACOL. TOXICOL.  17:167-177.

Hesselberg, R. J. and J. G. Seelye.  1982.  Identification of organic
     compounds in Great Lakes fishes by gas chromatography/mass spectrometry:
     1977.  ADMINISTRATIVE REPORT #82-1.  Great Lakes Fishery Laboratory.
     U.S. Fish and Wildlife Service, Ann Arbor, Michigan  48 pp.

Johnson, D. W.  1968.  Pesticides and fishes — a review of selected
     literature.  TRANS. AMER. FISH SOC.  97:398-424.

Johnson, D. W.  1973.  Pestidice residues in fish.  In Environmental
     Pollution by Pesticides, ed. C. A. Edwards,  pp. 181-212.  Plenum
     Press, New York.  542 pp.

Kenaga, E. E. and C. A. I. Goring.  1980.  Relationship between water
     solubility, soil sorption, octanol-water partitioning, and con-
     centration of chemicals in biota, pp. 78-115 in AQUATIC TOXICOLOGY.
     ASTM-STP 707.  J. Eaton, P. R. Parrish and A. C. Hendricks (eds).

MDNR.  1984.  Michigan Fishing Guide.  Fisheries Division, Michigan
     Department of Natural Resources, Lansing, Michigan.  16 pp.

Macek, K. J. and S. Korn.  1970.  Significance of the food chain in
     DDT accumulation by fish.  J. FISH. RES. BOARD CAN.  27:1496-1498.
                                    588

-------
Macek, K. J., S. R. Petrocelli, and B. H. Sleight, III.  1979.  Con-
     siderations in assessing the potential for, and significance of,
     biomagnification of chemical residues in aquatic food chains.
     pp. 251-268 in AQUATIC TOXICOLOGY, ASTM-STP 667, L. L. Marking
     and R. A. Kimerle (eds).  American Society for Testing and Materials,
     Philadelphia, PA.

Mackay, D.  1982.  Correlation of bioconcentration factors.  ENVIRON.
     SCI. TECHNOL.  16(5):274-278.

Metcalf, R. L., J. R. Sanborn, P. Y. Lu, and D. Nye.  1975.  Laboratory
     model ecosystem studies of the degradation and fate of radiolabelled
     tri-, tetra-, and pentachlorobiphrnyi comparted with DDE.  ARCH.
     ENVIRON. CONTAM. TOXICOL.  3(2):151-165.

Neely, W. B., D. R. Branson, and G. E. Blau.  1974.  The use of the
     partition coefficient to measure the bioconcentration potential
     of organic chemicals in fish.  ENVIRON. SCI. TECHNOL. 8:1113-1115.

Niimi, A. J. and B. G. Oliver.  1983.  Biological half-lives of PCS
     congeners in whole fish and muscle of rainbow troug (Salmo gairdneri).
     CAN. J. FISH. AQUATIC. SCI.  40:1388-1394.

OTMC.  1982.  Rule 57 Advisory Committee Report on Proposed Surface
     Water Quality Standard Deviation Procedures for Chemical Substances.
     December 14, 1982.  Office of Toxic Materials Control, Michigan
     Department of Natural Resources.  Unpublished.  83 pp.

Reinert, R, E., L. J. Stone, H. L. Bergman.  1974a.  Dieldrin and DDT:
     Accumulation from water and food by lake trout (Salvelinus namaycush)
     in the laboratory.  PROC. 17TH CONF. GREAT LAKES RES.  pp. 52-58.

Reinert, R. E., L. J. Stone, W. A. Willford.  1974b.  Effect of temperature
     on accumulation of methylmercuric chloride and p,p' DDT by rainbow
     trout (Salmo gairdneri).  J. FISH. RES. BOARD CAN.  31:1649-1652.

Steen, W. C. and S. W. Karickhoff.  1981.  Biosorption of hydrophilic
     organic pollutants by mixed microbial populations.  CHEMOSPHERE
     (10):27-32.

Shaw, G. R. and D. W. Connell.  1984.  Physicochemical properties controlling
     polychlorinated biphenyl (PCB) concentrations in aquatic organisms.
     ENVIRON. SCI. TECHNOL.  18(1):18-23.

Tulp, M. T. M. and 0. Hutzinger.  1978.  Some thoughts on aqueous solubilities
     and partition coefficients of PCB and the mathematical correlation
     between bioaccumulation and physico-chemical properties.  CHEMOSPHERE.
     10:849-860.
                                    589

-------
U. S. EPA.  1980.  Water Quality Criteria Documents:  Appendix B —
     Guidelines for deriving water quality criteria for the protection
     of aquatic life and its uses.  FED. REG. 45(231):79341-79347.

U. S. EPA.  1982. Draft Guidelines for Deriving National Water Quality
     Criteria for the Protection of Aquatic Life and Its Uses (April 29,
     1982).  U.S. Environmental Protection Agency Development Document.
     Environmental Research Laboratory, Duluth, MN.

Veith, G. D.  1981.  State-of-the-art report on structure-activity methods
     development (II).  Structure-activity research at the Environmental
     research Laboratory - Duluth.  U.S. EPA/ERL., Duluth, MN.  61  pp.

Veith, G. D., D. L. Defoe, and B. V. Bergstedt.  1979.   Measuring and
     estimating the bioconcentration factor of chemicals in fish.  J. FISH.
     RES. BOARD CANADA.  36:1040-1048.

Veith, G. D., K. J. Macek, S. R. Petrocelli, and J. Carroll.  1980.
     An evaluation of using partition coefficients and water solubility
     to estimate bioconcentration factors for organic chemicals in fish.
     pp. 116-129 in AQUATIC TOXICOLOGY, ASTM-STP 707.  J. G. Eaton,
     P. R. Parrish, and A. C. Hendricks (eds).  American Society for
     Testing and Materials, Philadelphia, PA.

Veith, G. D. and P. Kosian.  1983.  Estimating bioconcentration potential
     from octanol/water partition coefficients.  Chapter 15 in PCBs
     In the Great Lakes.  D. Mackay, R. Patterson, S. Eisenreich, and
     M. Simmons (eds).  ANN ARBOR SCIENCE.

Willford, W. A., R. A. Bergstedt, W. H. Berlin, N. R. Foster, R. A. Hesselberg,
     M. J. Mac, D. R. M. Passino, R. E. Reinert, and D. V. Rottiers.
     1981.  Executive summary, pp. 1-7 in_ Chlorinated Hydrocarbons  as
     a Factor in the Reproduction and Survival of Lake Trout (Salvelinus
     namaycush) in Lake Michigan.  U.S. FISH AND WILDLIFE SERVICE TECHNICAL
     PAPER NO. 105.
                                      590

-------
                    GENERAL QUESTIONS AND RESPONSES
1.  What are the Water Quality Standards?

    The Water Quality Standards establish water quality requirements
    applicable to all surface waters of the state which protect  the
    public health and welfare; enhance and maintain the quality  of
    water; and protect the quality of water for recreation, public
    water supplies, agriculture, navigation, and use by fish, other
    aquatic life, and wildlife.  The Water Quality Standards are promul-
    gated as rules (Part 4 of the General Rules of the Water Resources
    Commission) under Act 245, P.A. 1929 (Michigan's basic water quality
    protection act).

2.  How are the Water Quality Standards used?

    The Water Quality Standards are generally used to protect the quality
    of the state's surface waters.  One of the primary specific  uses
    is to provide authority and direction for protection of the  surface
    waters from discharges of industrial or municipal wastewaters which
    may be harmful.

3.  What is the purpose of Rule 57?

    Rule 57 is the rule of the Water Quality Standards which pertains
    specifically to toxic substances.  The purpose of this rule  is
    to provide specific authority to manage the surface waters of
    Michigan in a manner which protects the public health and environ-
    ment with an adequate margin of safety.

4-  Why does Rule 57 need to be revised?

    The existing Rule 57 was promulgated in 1973.  It needs to be
    revised to bring it up to date technically and to include specific
    authority to regulate potential human and mammalian toxicants.
    The U.S. EPA also requires that states revise and update their
    Water Quality Standards, as needed, every three years.

5.  What are the alternatives to the proposed Rule 57 package?

    One alternative is not to revise the rule.  Staff would then have
    to continue to address aquatic toxicity and human carcinogenicity
    in surface water permits on a case-by-case basis.  This approach
    is currently being challenged on the basis of "ad hoc rule making".
    If a challenge is successful, there will be no authority to  regulate
    toxic substances in surface water permits (with the possible excep-
    tion of aquatic toxicity).  Discharge of toxic substances would
    then take place without state mandated controls.

    A second alternative is to rely on EPA technology based standards.
                                   591

-------
    However, EPA has not promulgated many standards to date.  Additionally,
    toxic substances may cause adverse impacts at concentrations below
    the technology based standards.

    A final alternative is to attempt to promulgate either  a very
    general rule alone or a rule with very specific requirements (possibly
    to the extent of specific numerical standards for individual chemicals).
    These approaches have been tried in the past and have been unsuccess-
    ful.  People objected that the general rule did not state how  staff
    would implement it.  People objected to the specific rule because
    it lacked flexibility.

6.  Why are rules and guidelines proposed in the Rule 57 package?

    The Rule 57 package includes Rule 57, other rules pertaining to
    implementation of Rule 57, and guidelines providing specifics  on
    how staff will implement Rule 57 as it applies to surface water
    discharges.  The other rules which are included in the  package
    are Rules 43 and 44 which contain definitions of terms  used in
    the rules, Rule 51 which previously inappropriately addressed
    drinking water standards for toxic substances other than chlorides,
    and Rules 82 and 90 which deal with mixing zone determinations.
    Rule 57, as proposed, contains a section with a general narrative
    statement on Water Quality Standards for all waters of  the state
    and a section specific to deriving allowable levels of  toxic substances
    in the waters of the state for development of point source discharge
    permits.  The rule gives the general authority and direction to
    develop water quality standards for use in development  of limitations
    in permits.  The guidelines set forth specific methods  which staff
    will use to develop recommendations to the Water Resources Commission
    on allowable levels for the development of permit limitations.
    The package was developed in this manner largely to address prior
    public comments that very specific Water Quality Standards do  not
    allow for flexibility and that the very general Water Quality
    Standards do not describe the methods staff will use to develop
    Specific allowable levels.  DNR staff feels that this approach
    is a reasonable compromise which addresses both concerns.

7.  Why does the proposed Rule 57 contain a section which deals specifically
    with deriving allowable levels of toxic substances for  development
    of point source discharge permits?

    Proposed Rule 57(1) provides a narrative statement on Water Quality
    Standards for all surface waters of the state.  Rule 57(2) deals
    specifically with derivation of allowable levels of toxic substances
    for development of point source discharge permits.  The rule was
    designed this way so that the concentrations of toxic substances
    corresponding to the design risk would only occur at the edge  of
    the mixing zone during low flows.  At all other times,  the risk
    would be less than the design risk due to additional dilution,
    losses due to degradation or volatility, sorption and removal  from
    bioavailability, and other factors.  This assures that  the majority

-------
     of our inland waters and the Great Lakes will be protected to an
     even greater degree and will not be degraded to the allowable
     levels utilized in development of limitations for permits.

 8.   Is an Environmental Impact Statement (EIS) necessary for the Rule 57
     package?

     An EIS would add significant delay to enactment of regulations
     to control toxic substances in surface waters without any obvious
     benefits.  An EIS is not normally prepared for rules because the
     procedure for promulgating rules under the Michigan Administrative
     Procedures Act assures ample opportunity for public comment.  The
     Water Resources Commission and the Joint Legislative Rules Committee
     must act affirmatively on the Rule 57 package after public comment
     is received.  The Attorney General also reviews the rules for
     legality and constitutionality.  Additionally, the data on discharges
     and environmental and public health impacts necessary to do a
     complete EIS are not available.  Finally, the proposed Rule 57
     package would provide a greater degree of protection of the environ-
     ment and public health than the present rule.

 9.   How is the proposed Rule 57. package an improvement over existing
     Rule 57?

     Currently there are no rules, guidelines or policies for surface
     waters which provide specific written direction and authority for
     protecting the public health and environment from the complete
     spectrum of possible adverse effects from toxic substances.  Aquatic
     toxicity and human carcinogenicity are presently being addressed
     in surface water permits on a case-by-case basis using the general
     wording of Act 245 and existing Rule 57 as authority.  However,
     this approach is currently being challenged on the basis of "ad
     hoc rule making".  If a challenge is successful, there will be
     no authority to regulate toxics in surface water permits (with
     the possible exception of aquatic toxicity).  The proposed Rule 57
     package would provide both the specific authority and guidelines
     for staff on development of specific allowable levels.  Additional
     aspects of potential adverse impacts on humans and terrestrial
     animals (wildlife) will also be evaluated and controlled.

10.   Where do requirements for treatment of wastewater fit into Rule 57?

     Generally, requirements for treatment of wastewater are not included
     as a part of the Water Quality Standards or Rule 57.  Under both
     Federal and State law, treatment based numbers and water quality-
     based considerations are addressed separately.  Rule 57 and the
     other Water Quality Standards are water quality-based, i.e., deal
     with development of criteria (numbers) to protect the public health
     and environment.  The U.S. EPA is developing treatment based standards
     (BAT).  Whenever the standards are developed, they will be considered
     in the development of discharge permits.  Where BAT standards do
     not exist, DNR staff will use professional judgment to evaluate
                                    593

-------
     the need for treatment based numbers.  A limitation in a surface
     water discharge permit generally is the more restrictive of the
     water quality-based or treatment based numbers.

11.  What is "risk assessment"?

     "Risk assessment" is a process for estimating the likelihood that
     a toxic response could take place if people or animals were exposed
     to certain concentrations of a substance with hazardous properties
     over a given period of time.

12.  Does the Michigan Constitution and state environmental law allow
     risk assessments?

     The Michigan Constitution requires a balance between protection
     of our natural resources and maintenance of a viable economy.
     The Rule 57 package is consistent with the constitution.

     The language of Act 245 requires a risk assessment in order to
     determine what is injurious.  Risk assessments for aquatic toxicity
     evaluation have been carried out for several years under the existing
     Rule 57.

13.  What are the alternatives to a risk assessment approach?

     The only real alternative is zero discharge.  This approach is
     considered unacceptable because zero cannot be measured analytically
     and in general it is technologically infeasible or unreasonable
     to achieve.

14.  Why isn't the use and discharge of all toxic substances simply
     prohibited?

     This approach is essentially the same as zero discharge.  At first
     glance, this simple approach seems to have great merit.  However,
     closer examination reveals serious problems which make it unworkable.
     It is impossible in many cases to avoid the use of a chemical in
     a particular manufacturing process or to remove all of the chemical
     from a discharge.  The only alternative then is to do without the
     process, the chemical, and products derived from that chemical.
     Furthermore, the costs of treating wastes to remove chemicals
     increase dramatically as treatment is installed to remove lower
     and lower concentrations.

     We have become a society dependent on chemicals.  Chemicals are
     involved in virtually every aspect of our daily lives.  Agricultural
     chemicals, including feed additives, growth regulators, pesticides,
     fertilizers, and Pharmaceuticals, have played a large part in the
     dramatic increases in agricultural productivity achieved over the
     past few decades.  Plastics constitute a major portion of the
     components used to produce consumer goods such as automobiles,
     household appliances, and packaging materials which have greatly


                                   594

-------
     changed our lives.  Pharmaceuticals  (drugs and medicines) have
     contributed to increased longevity and  the improved health of our
     citizens.  Cosmetics, soaps, deodorants and other personal hygiene
     products are largely a direct result of the chemical  industry.
     Even many of our clothes contain artificial fibers (nylon, polyester,
     rayon, etc.) derived from chemicals.  Chemicals play  perhaps an
     even more important, if less obvious, role in many production and
     manufacturing processes as raw materials, intermediates, catalysts,
     and solvents.

     If we wish to continue to enjoy our  current lifestyle, we must
     accept chemicals as a part of our daily lives, accept some level
     of risk associated with these chemicals, and expect some additional
     cost of living associated with improved treatment of wastes to
     remove chemicals.  Most chemicals, when manufactured  or used under
     the appropriate conditions, can be controlled so that they represent
     little risk of adverse impacts on human health or the environment.
     The goal of the proposed regulation  is  to assure that discharge
     of toxic substances is properly regulated and controlled.

15.  How was the Rule 57 risk assessment  process developed?

     The proposed process was developed by DNR staff with  the assistance
     of the Rule 57 Advisory Committee.  The committee consisted of
     experts in the area of toxicology, chemistry, and biology from
     universities, industry, municipalities, environmental groups and
     state government.  The proposed process utilizes and  builds upon
     the work of many scientists over the past few years.  The process
     is also similar to that proposed by  the U.S. EPA for  development
     of numbers to protect surface waters.  The "Rule 57 Advisory Committee
     Report" is available from the DNR Toxic Chemical Evaluation Section.

16.  Does the proposed Rule 57 package protect the environment and public
     health with an adequate margin of safety?

     Staff are confident that the proposed package protects the public
     health and environment with an adequate margin of safety.  The
     basis for staff's confidence is scientific judgment and a thorough
     review and understanding of the subject areas and specific risk
     assessment processes and incorporated assumptions.  It is important
     that the risk assessment processes and assumptions be evaluated
     as a whole to obtain an overall feeling for the extent of the
     margin of safety.

17.  Is the Rule 57 risk assessment process pure science?

     No, the risk assessment process is a combination of science, value
     judgments and policy.   It is impossible to separate these elements
     into black and white areas.

18.  How does the proposed Rule 57 risk assessment process compare to
     programs in the U.S. EPA and other states?

     The proposed package represents one of the most comprehensive

                                    595

-------
     attempts by any state to address the issue of toxic substances
     in surface waters.  Relatively few other states are even attempting
     to comprehensively address this issue.  The comprehensive risk
     assessment process is an innovative approach to control the discharge
     of toxic substances to surface waters and utilizes the most current
     knowledge and information available.  Many other states have expressed
     an interest in this approach.  The approach is also similar to
     that proposed by the U.S. EPA to develop numbers to protect surface
     waters.

19.  What toxic substances are covered by the proposed Rule 57 process?

     An allowable level for any toxic substance could be derived under
     the general narrative statement in Rule 57(1).  Rule 57(2) pertaining
     to allowable levels for development of permit limitations deals
     primarily with toxic substances on the 1983 Critical Materials
     Register and the EPA Priority Pollutants.  These lists contain
     over 300 distinct chemicals which are of general concern to human
     health or the environment.  However, other toxic substances could
     be addressed if the Water Resources Commission determines that
     they are of concern at a specific site.

20.  What does the result of the cancer risk assessment process mean?

     The cancer risk assessment process utilizes a mathematical model
     to estimate the upper boundary (95 percent) on risk of increased
     incidence of cancer over background cancer rates for a population
     exposed to certain concentrations of a chemical over a lifetime
     under an assumed set of conditions.  This result is usually expressed
     in terms of additional cases of cancer in a given number of individuals
     (i.e., 1 in 100,000).  The true risk to humans is unknown, but
     is expected to be lower than 1 in 100,000.  The process is not
     intended to be used to actually determine the precise numbers of
     cancers which may develop in selected individuals under specific
     exposure scenarios and does not estimate deaths from cancers.

21.  Why was 1 in 100,000 selected as the design risk level for the
     cancer risk assessment process?

     The 1 in 100,000 design level of risk for carcinogens was recommended
     by the Rule 57 Advisory Committee and concurred with by DNR staff.
     The appropriateness of the 1 in 100,000 design risk level can be
     judged only after a thorough evaluation of the model and assumptions
     used in the process.  The 1 in 100,000 design risk level is generally
     below risks incurred in everyday life (i.e., driving a car, flying
     in an airplane, boating).  It is also extremely small in relation
     to the background cancer rate in the U.S. (1 in 3).

22.  Is the 1 in 100,000 design risk level for cancer appropriate  in
     all cases?

     The 1 in 100,000 design risk level may not be appropriate in  all
                                     596

-------
     cases.  The appropriate design level of risk depends,  in  part,
     on the circumstances of the situation being addressed  and the risk
     assessment process utilized.  A different  level of risk could be
     judged appropriate in groundwater or air.  Even in surface waters,
     special circumstances could arise which would require  reassessing
     the appropriateness of the 1 in 100,000 level.

23.  Why would it be appropriate to use different design risk  levels
     in other programs?

     The 1 in 100,000 design risk level incorporated in Rule 57 was
     developed specifically for surface waters  based on the incorporated
     factors and assumptions, current knowledge of the aquatic environment,
     and the statutory and policy bases of the  surface water regulatory
     program.  Design risk levels for other programs must be similarly
     developed.  For example, it would be easy  to argue that the design
     risk level for groundwater discharges should be less than the 1
     in 100,000 level proposed for surface waters.  Differences between
     surface water and groundwater could lead to a lower level of confidence
     that the risk assessment process for surface water would  not provide
     an adequate margin of safety to protect the public health if applied
     to groundwater.  Some of the differences which could lead to this
     conclusion include:  1) groundwater movement is more difficult
     to predict and determine than surface water movement;  2)  groundwater
     monitoring is more difficult than surface  water monitoring; 3) ground-
     water is the sole source of drinking water for a major portion
     of Michigan's people; 4) people commonly consume groundwater with
     no treatment; 5) dilution, degradation and removal of  toxic substances
     in groundwater is often minimal; and 6) cleanup of groundwater
     is often more difficult, lengthy and costly.

24.  Why is exposure for cancer risk assessment based on a  population,
     average consumption of fish, and "average  adult" basis?

     The decision to use lifetime exposure of an average adult human
     weighing 70 kilograms in the cancer risk assessment process was
     based on the recommendation of the Rule 57 Advisory Committee.
     This approach has also been widely accepted in the scientific
     community for dealing with diversified populations of  people and
     is used by the U.S. Environmental Protection Agency in the develop-
     ment of their water quality criteria documents under the  Clean
     Water Act.  Additionally,  many of the animal studies used as a
     basis for the risk assessment are based on "lifetime"  exposure.
     The 0.0065 kilograms of fish per day is also an EPA number based
     on average national fish consumption, including marine and shellfish.
     An estimate of consumption of inland fish by Michigan  anglers was
     calculated at about 0.0040 kilograms per day.  Staff decided to
     use the larger EPA number because it was calculated on better data
     and was slightly more conservative.
                                    597

-------
25.  What significant impacts are expected on aquatic and terrestrial
     life when minimum data are used in the proposed process to calculate
     allowable levels to protect these organisms?

     Staff would expect a very small percentage of aquatic or terrestrial
     organisms, if any, to experience significant adverse chronic effects
     when exposed to a concentration of toxicant in water corresponding
     to an aquatic or terrestrial value derived from minimum data.
     For the aquatic value, this is based on staff's belief that the
     acute/chronic ratio of 45 is a conservative application factor
     for the vast majority of industrial chemicals in common use that
     are not adequately characterized to allow use of the modified EPA
     method of calculating an aquatic chronic value.  For the terrestrial
     value, this is based on inclusion of two separate uncertainty
     factors; a ten-fold uncertainty factor to account for the interspecies
     variability in response to a toxicant and a 10,000-fold factor
     to account for the uncertainty associated with using acute data
     to calculate criteria to protect chronic effects.  Hypothetically,
     a worst-case scenario could be envisioned where these numbers might
     not provide adequate protection.  However, the only concentration
     which would guarantee protection for 100 percent of all species,
     100 percent of time is zero.  In addition, any limit developed
     from the calculated values would be expected to occur infrequently
     after mixing with the receiving stream because the allowable level
     is used to back-calculate the discharge limit which is an "end-
     of-the-pipe number".  Generally, this back-calculation assumes
     a dilution factor of 25 percent of the 95 percent  exceedance
     flows, which is a conservative assumption in and of itself.

26.  Does the proposed Rule 57 package protect all components of the
     environment?

     No, the proposed Rule 57 process would directly protect only certain
     components of the total ecosystem such as people, terrestrial
     mammals and birds, fish and aquatic macroinvertebrates.  Other
     components, such as bacteria and plants, would not be directly
     protected.  Staff is unable to develop procedures at this time
     to protect these components because of a lack of previously developed
     procedures, standardized testing methods, and usable data.  However,
     these components would receive an unknown degree of protection
     from the values calculated to protect the components covered in
     the Rule 57 process.  Staff will evaluate new methods and procedures
     as they become available and suggest revisions to the Rule 57 package
     as appropriate.

27.  What is a mixing zone?

     A mixing zone is an area of a body of water which a discharger
     is allowed to use for mixing his wastes prior to meeting Water
     Quality Standards.  Water Quality Standards, in general, do not
     have to be met within a mixing zone.  Generally, for toxic substances,
     dischargers are allowed 25 percent of the design drought flow in
     a river for mixing with their wastewater.  The mixing zone is
     protected against acute toxicity to aquatic organisms.

                                    598

-------
28.  Why does the proposed Rule 57 package use the 95 percent exceedance
     flow_a3 the design flow?

     The Q10-7 was previously used as the design flow.  The Q10-7  is
     the low flow which occurs for seven days in every 10 years.   The
     95 percent exceedance flow is the flow which is exceeded in the
     river 95 percent of the time.

     The primary reasons for recommending use of the 95 percent exceedance
     flows are administrative ease,, simplicity and consistency.  The
     option to use seasonal flows (particularly for conventional parameters)
     requires the use of an approach other than the QlO-7.  Water  Management
     Division recommended the use of the 95 percent exceedance flows
     because they closely approximate the QlO-7 and could be calculated
     on a monthly or seasonal basis.  Staff feels that for administrative
     ease, simplicity and consistency, the 95 percent exceedance flow
     should be used across the board.  Staff does not feel that this
     approach significantly reduces the margin of safety.

29.  Mtiy_dQg3 the proposed Rule 57 package allow issuance of "non-conforming
     Usepermits"?~

     The "nonconforming use permit" section of Rule 57 was designed
     to provide an alternative to putting a facility out of business
     if they could not immediately meet the Water Quality Standards.
     The Water Resources Commission would have to determine, based on
     a demonstration by the applicant, that immediate attainment of
     the Water Quality Standard is not economically or technically
     feasible; no prudent alternative exists; the permitted discharge
     would be consistent with the protection of public health, safety
     and welfare; and that reasonable progress would be made toward
     achieving compliance during the life of the permit.

30.  Does the proposed Rule 57 package account for interactions between
     chemicals?

     Interactions between toxic chemicals would be considered only where
     data is available suggesting an interaction.  Since there is  very
     little data on this subject, these interactions would be considered
     only infrequently.  Generally, toxicologists do not have a clear
     idea on how important interactions might be or how to regulate
     for interactions in the absence of specific data.  Staff is confident
     that the margin of safety in the process is adequate to protect
     for possible interactions.  For aquatic toxicity, the proposed
     package does allow for use of whole effluent testing or other
     biological technique, which would address chemical interactions.
                                     599

-------
                                        STATE OF MICHIGAN
 NATURAL ftesOUftCIS COMMISSION
  THOMAS J ANDERSON
  MARLENE J FLUHABTV
  KERRY KAMMER
  0 STEWART MYERS
  DAVIO 0 OLSON
  RAYMOND POUPORE
                                                                 APPENDIX D
             JAMES J. BLANCHARD. Governor

   DEPARTMENT  OF  NATURAL  RESOURCES
                 STEVENS T. MASON BUILDING
                     PO BOX 30028
                    LANSING. Ml 4909

                 QOROON E. OUTER CVsclo.
                                                January 27,  1987
            TO:

            FROM:
All Interested Parties

Paul D. Zugger, Chief
Surface Water Quality Division
            SUBJECT:  Rule 57(2) Guideline Levels
            The Rule 57(2) Guidelines  state  that  the  most recent calculations of
            water quality-based  levels of  toxic  substances developed pursuant to
            the Guidelines shall be  compiled on  an  annual basis and be available for
            distribution by February 1 of  each year.   The following list is in ful-
            fillment of that requirement,  and is  complete as of January 27, 1987.
            The values are subject  to  charge as  new data or information becomes
            available.

            Rule 57(2) Guideline Levels are  utilized  in making water quality-based
            permit recommendations  to  the  Water  Resources Commission concerning
            toxic substances in  the  surface  water after a point source discharge
            is mixed with the  r&ceiving stream volume specified in R323.1082.  These
            levels do not represent  acceptable ambient levels in all waters of the
            state, nor do they represent or  reflect necessary treatment-based con-
            siderations.

            This list is informational only  and  is  not a mechanism to establish water
            quality-based permit limits.  It is  advisory in nature and not meant
            to be binding on anyone.

            Water quality-based  permit limitations  for toxic chemicals are developed
            pursuant to existing procedures  by staff  in the Great Lakes and Environmental
            Assessment Section using the R323.1057(2) Guidelines and appropriate
            scientific data.

            Questions concerning this  list should be  directed to Linn Duling, of the
            Great Lakes and Environmental  Assessment  Section at 517/335-4188.
R1026
1 88
                                            600

-------
                                                              27-Jan-87
         CHEMICAL NAME


Arsenic
Cadmium
Chromium
Copper
Cyanide
Lead
Nickel
Selenium
Silver
Zinc
PCB #
DDT *
Carbon tetrachloride *
Phenol, 4-chloro-3-methyl
Aniline »
Acetone
Chloroform *
Bexachloroethane *
Benzene tt
Ethane, 1,1,1-trichloro
Methylene chloride *
Ethylene oxide *
Ethylene, 1,1-dichloro *
Hexachlorocyclopentadiene
Propane,  1,2-dichloro
Trichloroethylene »
Pentachlo ropheno1
2, 4,8-Trichlorophenol »
Dlnoseb
Naphthalene
Benzidine, 3,3-dichloro *
Benzidine »
Silvex
Benzene,  1,2-dichloro
Phenol, 2-chloro
Ethylbenzene
Styrene *
Benzene,  1,4-dichloro
Pheno1, 4-chloro
Ethane, 1,2-dibromo »
Acrolein
Ethane, 1,2-dichloro *
Acrylonitrile *
Toluene
Chlorobenzene
Phenol
Bia(2-chloroethoxy) methane
CAS NUMBER
Class Oil
Class 013
Class 015
Class 017
Class 018
Class 019
Class 022
Class 023
Class 024
Class 027
Class 079
50293
56235
59507
62533
67641
67663
67721
71432
71556
75092
75218
75354
77474
78875
79016
87865
88062
88857
91203
91941
92875
93721
95501
95578
100414
100425
106467
106489
106934
107028
107062
107131
108883
108907
108952
ne 111911
Rule 57(2) Level
Son-Drinking Water
Value (ug/1) Basis
150 ACV
«exp<0.83(»ln(H))-4.84) ACV
•exp(0.83(91n(H))K).131) ACV
•exp(0.94(«ln(H))-1.3) ACV
5 ACV
«expX1.53(tln(H))-5.92) ACV
•exp(0.92(«ln(H))+0.12) ACV
13 ACV
0.15 ACV
•exp(0.85(«ln(H))+0.67) ACV
0.000012 CRV
0.00013 CRV
27 CRV
4.4 ACV
0.4 ACV
500 TLSC
43 CRV
13 CRV
51 TLSC
120 ACV
430 ACV
56 CRV
3 CRV
0.5 ACV
160 TLSC
94 ACV
»«xp(1.0051*pB-3.6617)/4.6 ACV
1.5 CRV
»exp(1.5837*pH-8.8767)/55.5 ACV
29 ACV
0.04 CRV*
0.0051 CRV*
3 HLSC
7 ACV
10 ACV
82 ACV
19 CRV
43 ACV
9.3 ACV
1.2 CRV*
3 ACV
560 CRV
2.2 CRV*
100 ACV
71 ACV
230 HLSC
4.6 TLSC
                                      fiOl

-------
         CHEMICAL NAME


Hexachlorobenzene *
Benzene, 1.2,4-trichloro
Ph«nol,  2,4-diohloro
l,4-dioxan« *
Tetrachloroethylene *
Ethylene, t-l,2-dichloro
B«nzen«, 1,3-diohloro
Xylene
Di-N-propyl formamide
Mercury, methyl
Ammonia (Coldwater)
Ammonia (Warmwatar)
Chlorine
Chromium, hexavalent

NOTES:
CAS NUMBER
   118741
   120821
   120832
   123911
   127184
   156605
   541731
  1330207
  6282004
  7439976
  7664417
  7664417
  7782505
 18540299
                                                              27-Jan-87
           Rule 57(2) Level
          Non-Drinking Water
        Value (u«/l)        Baals
                     0.0019 CRV*
                         22 HLSC
9exp(0.3589*pH+3.395)/13.95 ACV
                        360 ACV
                         20 CRV
                         90 TLSC*
                         20* HLSC
                         40 ACV
                         63 TLSC
                     0.0006 HLSC
                         20 ACV
                         50 ACV
                          8 ACV
                          6 ACV
  * - This chemical is regulated as a carcinogen.  The Rule 57(2) Level
      is not necessarily based on its 1 in 100,000 cancer risk value.
  * - Professional judgement was used - minimum data not available.

  ACV-  Aquatic Chronic Value
  TLSC- Terrestrial Life-cycle Safe Concentration
  HLSC- Human Life-cycle Safe Concentration
  CRV-  Cancer Risk Value
  CAS = Chemical Abstract Service Number
  Exponential equations:  e.g., 9«xp(0.83(»ln(H))-4.84) = e

                                  where  H = Hardness  (mg/1)



                                ««xp(1.0051*pH-3.6617)/4.6 =
                                                           0.83(ln H)-4.84
                              1.0051(pH)-3.6617
                                  where pH is in Standard Units
                                                                      4.6
                                       602

-------
 SUMMARY OF CHEMICAL AND BIOLOGICAL PHOSPHORUS
      REMOVAL EXPERIENCE IN NORTH AMERICA
                       by

               Richard C. Brenner
             Environmental Engineer
          Wastewater Research Division
     Water Engineering Research Laboratory
      U.S. Environmental Protection Agency
             Cincinnati, Ohio 45268

                      and

                Denis J. Lussier
   Chief, Environmental Control Systems Staff
 Center for Environmental Research Information
      U.S. Environmental Protection Agency
             Cincinnati, Ohio 45268
This paper has been reviewed in accordance with
the U.S. Environmental Protection Agency's peer
and administrative review policies and approved
for presentation and publication.
         Prepared for Presentation at:

    Eleventh United States/Japan Conference
         on Sewage Treatment Technology
                  Tokyo, Japan

              October 12-14, 1987


                      603

-------
                SUMMARY OF CHEMICAL AND BIOLOGICAL PHOSPHORUS
                     REMOVAL EXPERIENCE IN NORTH AMERICA

                   Richard C. Brenner and Denis  J. Lussier


                                 INTRODUCTION
     Discharge of nutrients to receiving waters  has  been  a  major water pollu-
tion concern in North America since the late 1960's  and early 1970's.   Eutro-
phication and oxygen depletion of critical  water bodies,  particularly  the
Great Lakes and numerous inland lakes and estuarine  waters  in Florida, stimu-
lated intensive private and public R£D efforts  directed at  nutrient  control
throughout most of the past decade.  These efforts emphasized phosphorus
removal, nitrification, and, where necessary,  nitrogen removal.

     During the early years of this period, implementation  of phosphorus
removal  technology focused on mainstream chemical  precipitation  of soluble
phosphorus in primary and biological  treatment  systems, primarily with metal-
lic salts of aluminum or iron.  Mineral (metallic  salt) addition has proven
to be a reliable phosphorus removal process, but it  possesses the inherent
disincentives of significant chemical costs and  substantially increased
sludge production.  Consequently, most recent  R&D  programs  have  directed
their attention to activated sludge processes  that accomplish enhanced phos-
phorus removal biologically with minimal increases in waste sludge quantities,
These processes may require supplemental mineral addition for effluent pol-
ishing to reach very low effluent phosphorus concentrations, but only  at a
fraction of the chemical cost of a conventional  chemical-biological  approach.
One activated sludge phosphorus removal process  utilizes  sidestream addition
of lime to an elutriant stream from a portion  of the return sludge flow to
precipitate high concentrations of phosphorus  removed biologically from the
mainstream flow, again at a fraction of the chemical cost of conventional
mineral  addition.  Enhanced or "luxury" uptake  biological phosphorus removal
processes will be referred to hereinafter simply as  biological  phosphorus
removal  processes.  Phosphorus removal that is  accomplished via  mainstream
addition of mineral salts to treatment trains  employing biological processes
will be referred to hereinafter as chemical phosphorus removal.
Richard C. Brenner is an Environmental  Engineer with the Wastewater Research
Division, Municipal Environmental  Research Laboratory, U.S.  Environmental
Protection Agency, Cincinnati, Ohio.

Denis J. Lussier is Chief, Environmental  Control  Systems Staff, Center for
Environmental Research Information, U.S.  Environmental Protection Agency,
Cincinnati, Ohio.

                                     fi04

-------
     Nitroyen removal  has been achieved to date principally through the
process of denitrification.  Initial  development centered on staged systems
using externally added carbon sources, such as methanol,  to force the denitri-
fication reaction.  This approach provides effective nitrogen removal  down to
very low effluent nitrogen concentrations, but at a considerable chemical
cost and expanded facility size.  Recently, interest in  North America has
shifted to managed single-stage biological processes that utilize organic
carbon contained in raw wastewater or primary effluent to trigger denitrifi-
cation.  These processes require less overall treatment  volume and save
chemical costs, but generally cannot  achieve as efficient nitrogen removal as
the staged approach.

     The need to control phosphorus and nitrogen concurrently is being encoun-
tered more frequently today in North  America than in the  past.  These require-
ments may take the form of combined phosphorus removal-nitrification or com-
bined phosphorus removal-nitrogen removal.  Proven process options available
for accomplishing dual nutrient control range from combining conventional
mineral addition and conventional staged biological systems, wherein the
control of phosphorus and nitrogen is essentially independent of one another,
to combining biological phosphorus removal with nitrification and substrate-
induced denitrification, if needed, in managed single-stage systems, wherein
phosphorus and nitrogen control are inextricably interrelated.

     Although the level of North American research activity in phosphorus
removal in recent years is significantly less than at its zenith in the
1970's, important pilot- and field-scale studies are still being carried out
both in the United States and Canada.  For the most part, these studies
involve biological phosphorus removal.  In addition, an  increasingly large
data base is becoming available on chemical phosphorus removal as a result of
the extensive implementation of that  technology over the  last 15 years.

     The objectives of this paper are to summarize the substantial existing
data base on chemical phosphorus removal available in North America and to
describe emerging results on biological phosphorus removal.  Comparisons of
the costs and relative advantages and disadvantages of the two approaches
will be offered insofar as generally  accepted at this point in time.  Nitro-
gen control will be addressed only as it affects phosphorus removal in dual
nutrient control schemes.

                                 DATA SOURCES
     Two editions of a Process Design Manual for Phosphorus Removal  were
published by U.S. EPA Technology Transfer in the 1970's (1,2).  A third
edition entitled Design Manual - Phosphorus Removal (3) has recently been
published (September 1987) by the U.S. EPA Center for Environmental  Research
Information (CERI) and Water Engineering Research Laboratory (WERL).  Initial
distribution of this third manual was made at the Water Pollution Control
Federation (WPCF) Conference in Philadelphia, Pennsylvania, in October 1987.

     A companion document to the third edition of the above Design Manual
entitled Handbook - Retrofitting POTW's for Phosphorus Removal in the Chesa-

-------
peake Bay Drainage Basin (4)  was also copublished  by  WERL  and  CERI  in  Septem-
ber 1987.  It, too, was first distributed  at  the Philadelphia  WPCF  Conference
in October 1987.  The intent  of this  Handbook is to utilize  the  extensive
experience developed in other parts of the country as  a  guide  for Chesapeake
Bay Drainage Basin (CBDB)  plant designers, operators,  owners,  and regulators
to implement an efficient  and cost-effective  program  of  phosphorus  removal.
The contributing states discharging to the CBDB are parts  of Maryland,
Pennsylvania, and Virginia, as well as the District of Columbia.

     Environment Canada published a comprehensive  report in  October 1986 that
evaluated the technical and economic  feasibility of modifying  (retrofitting)
existing municipal wastewater treatment plants in  Canada for biological  phos-
phorus removal (5).  This  report examined  retrofitting of  three  types  of
existing treatment plants  found in abundance  in the province of  Ontario:
primary plants, conventional  activated sludge plants,  and  extended  aeration
plants.  Costs of retrofitting these  three process configurations with  bio-
logical phosphorus removal  were compared with the  costs  of retrofitting the
same configurations with chemical  phosphorus  removal.

     The last three references cited  above (3,4,5) comprise  the  most  recent
and thorough compilation of phosphorus removal  experience  in North  American.
Information from these documents was  used  extensively  in preparing  this
summary paper.  Figures used  herein were taken directly  from the three  docu-
ments.  In some instances,  tables of  data  were also reproduced.

                 MATRIX OF  ADVANCED AND SUPPLEMENTARY  SYSTEMS
                   USED IN  U.S. MUNICIPAL  TREATMENT PLANTS
     Advanced and/or supplementary treatment  has  been  or is  being  incorporated
in many municipal treatment facilities  in the United States.   As indicated  in
Table 1, over 4000 advanced or supplementary  treatment systems were in  opera-
tion or in the design/construction phases in  1982 (6).  Some  plants incor-
porated two or more of these advanced or supplementary systems, so the  number
of actual  treatment plants represented  is not known.

     The types of advanced and supplementary  processes and/or equipment
selected are being utilized for improved soluble  organic carbon removal,
improved suspended solids removal, phosphorus removal, nitrogen control,
disinfection, and land treatment, among other uses.  As shown, the number
of phosphorus removal  systems in use or being designed/constructed in  1982
totalled 897, or 21.9 percent of the advanced/supplementary  system total.
The corresponding figures for nitrogen  control/removal were  1550 systems  and
41.3 percent of the total.

     Over the past b years, the number  of facilities employing or  planning
to implement nutrient control in the United States has risen  significantly
beyond the figures presented in Table 1.  An  exact breakdown  of this increase
was not available to the author at the  time of this  writing,  but it is  known
to include over 400 treatment plants in the CBDB  that  will  be required  to
remove phosphorus in the near future (4).  Currently,  approximately 100
plants are already removing phosphorus  in the CBDB (4).

-------
 TABLE  1.   MATRIX OF ADVANCED AND SUPPLEMENTARY MUNICIPAL
             TREATMENT SYSTEMS IN  UNITED  STATES  IN 1982  (6)
System Description
                                No. of
                               Operating
                                Systems
                                    No.  of
                                    Systems  in
                                    Design or
                                  Construction
                                    Phases
Total No.
   of
Systems
Percent
   of
 Total
Soluble Organic  Carbon Removal
rg
ed
  Activated  carbon-granular
  Activated  carbon-powdered
  Subtotal

Suspended  Solids  Removal
  Microstrainers-primary
  Microstrainers-secondary
  Sand filters
  Mixed media filters
  Misc. filters
  Subtotal

Phosphorus Removal
  Aluminum addition-primary
  Aluminum addition-secondary
  Aluminum addition-tertiary
  Iron addition-primary
  Iron addition-secondary
  Iron addition-tertiary
 *Single-stage lime-raw
 *Single-stage lime-tertiary
 *Two-stage  lime-raw
 *Two-stage  lime-tertiary
  Misc. chemical  addition
  Subtotal

Nitrogen Control /Removal
  Nitrification-separate
  Nitrificaton-combined
  Denitrification
  Ammonia  stripping
  Subtotal

Disinfection
                                  19
                                  J5_
                                  24
                                  13
                                  78
                                 954
                                 242
                                  26
                                1313
                                  45
                                 310
                                  69
                                  30
                                  98
                                  24
                                  16
                                  55
                                   9
                                  19
                                  58
                                 733
                                 247
                                 559
                                  51
                                   8
                                       6
                                       13
                                      283
                                       73
                                        6
                                      38T
                                       15
                                       86
                                       12
                                        1
                                       19
                                        2
                                        0
                                       13
                                        3
                                        3
                                       10
                                      164
                                      101
                                      230
                                        6
                                        0
                                      337
  21
  _5
  26
  19
  91
1237
 315
  32
T694
  60
 396
  81
  31
 117
  26
  16
  68
  12
  22
  68
 897
 348
 789
  57
	8
1202
 0.5
 0.1
 0.5
 2.2
30.1
 7.7
 0.8
41.3
 8.5
19.2
 1.4
 0.2
Breakpoint chlorination
Land Treatment
Primary
Secondary
Intermediate
Subtotal
Miscellaneous
Recarbonization
Recalci nation
Ion exchange
Neutralization
Others
Subtotal
Grand Total
11

1
84
5
90"

38
9
1
12
61
121
3157
2

2
13
2
IT

7
2
0
8
24
41
944
13

3
97
7
TbT

45
11
1
20
85
162
4101
0.3

<0.1
2.4
0.2
2.6

1.1
0.3
«0.1
0.5
2.1
4.0
100.0
*These systems may have been installed to achieve  improved suspended solids
 as well  as  phosphorus removal.
                                   607

-------
                         CHEMICAL  PHOSPHORUS  REMOVAL
Chemistry

     Because of the large sludye quantities  produced  and  the  considerable
operation and maintenance (O&M)  problems  encountered  in its handling,  lime
addition is no longer recommended by  North American engineers  for mainstream
chemical phosphorus removal,  except under special  circumstances  such as
exceedingly low effluent total  phosphorus (TP)  limitations  (_<0.1 mg/L).  The
addition of metallic salts of aluminum and iron  has become  the backbone  of
North American phosphorus removal  technology.

     Insolubilization of phosphorus with  metallic  ions is most effectively
accomplished when phosphorus  is  in the orthophosphate form.   A large fraction
of the phosphorus present in  raw wastewater  is  in  the form  of  polyphosphates.
Hydrolysis of polyphosphates  to  orthophosphates  is efficiently accomplished
in wastewater treatment plants  only after the  flow reaches  the biological
section of the treatment process train.  Consequently, addition  of  metallic
salts before or during primary  treatment  is  less efficient  than  if  the salts
are added to the secondary process.   Once conversion  to orthophosphorus  is
complete, insolubilization of phosphorus  with  metallic cations (M+3) can be
expressed as follows:
Retrofit Considerations

     Injection sites for metallic salts  in  municipal  treatment  plants  can
include raw wastewater, the primary clarifier,  primary  effluent,  the biologi-
cal reactor, biological reactor effluent, the secondary clarifier,  secondary
effluent, and a tertiary reactor, if provided.   As  discussed  above, metal  ion
addition to the primary clarifier is less efficient  than addition to the
secondary system.  However, if metals are to be added in the  primary portion
of the plant, it is recommended that injection  to the primary clarifier
influent be utilized rather than the primary clarifier  itself.  Prior  addition
allows for better mixing before entering the clarifier.  This will  maximize
the capture of organics and suspended solids in the  primary clarifier, thereby
increasing the quantity of primary sludge available  for methane production if
anaerobic sludge digestion is practiced  and reducing the organic  load  on the
secondary process to the maximum degree  possible.

     Because of the varying effluent TP  limits  imposed  in some  parts of North
America, generally ranging from a high of 2.0 mg/L  to a low of  0.2  mg/L in
some watersheds, a consensus chemical dosing scheme  has not emerged.   Many
plants today are being provided with multiple  injection point capability.
This flexibility becomes increasingly important the  lower the effluent TP
limit.  Some engineers are choosing to provide  multiple dosing  site capability
even where the current effluent TP limitation  is 2.0 mg/L if  they suspect
that lower limits may be imposed during  the design  life of the  dosing  equip-
ment .
                                     608

-------
     Many plants in North America have found that the addition of polymer in
conjunction with mineral salts improves overall  suspended solids removals and
enhances the probability of meeting effluent TP  requirements.  Efficient sus-
pended solids control  becomes more critical the  lower the effluent TP limit.
For example, a typical suspended solids phosphorus content is 4.5 percent
where chemical phosphorus removal is employed.  If the effluent soluble phos-
phorus (SP) concentration is 0.2 my/L, effluent  total suspended solids (TSi>)
could not exceed 18 my/L to meet a l.U-my/L TP effluent limit.  To meet a
0.5-mg/L TP effluent limit, effluent TSS could not exceed 7 rny/L under the
same circumstances.

     Anionic polymers are generally more effective than cationic or nonionic
polymers in combination with metallic salts.  Specific types and concentra-
tions of polymers for best results should be determined on site with the aid
of jar testing.

     Polymers are normally added at each site where metal salts are injected.
For maximum effectiveness, the insolubilization  reaction between metallic
salt and orthophosphate must be completed before polymer is added.  A time
lag of 1 to 5 minutes is usually sufficient.  Many plant operators find it
convenient to ensure the appropriate time lag by adding the mineral  salt to
clarifier influent flows and the polymer to the  center feed wells of circular
clarifiers.

     Rapid mixing is necessary at both the mineral salt and polymer injec-
tion points to provide intimate contact between  reacting molecules, prevent
shortcircuiting of unreacted chemical, and overcome the stratification ten-
dencies of the more dense and viscous chemical solutions.  Supplemental in-
line mixers may have to be added if existing turbulence levels are not ade-
quate to ensure satisfactory rapid mix conditions.  Following rapid mixing, a
period of gentle mixing is required to promote floe agglomeration and growth.
Clarifier center wells are often used for this purpose.  Liquid/solids separa-
tion zones in clarifiers, of course, provide the quiescent conditions essen-
tial for floe settling and removal.  An idealized sequence of the chemical
and physical steps involved in efficient chemical  precipitation of phosphorus
is shown in Figure 1.

     The quantity of additional sludge produced  from chemical addition will
vary depending on the chemical additive employed, the amount of chemical
required to reach a desired effluent TP concentration, and the point or
points of chemical dosing.  Reference 4 cites an Ontario, Canada survey of
185 plants that documented an average increase in sludge mass of 40 percent
to reach an effluent TP of 1.0 mg/L with metal salt addition at primary
treatment facilities and an increase of 26 percent to reach the same effluent
TP concentration with metal salt addition at activated sludge plants.  These
data, summarized in Table 2, depict an increase  in the quantity of dry
solids produced of 49 kg/ 1000 m3 (410 Ib/Mgal)  for the primary plants vs.  44
kg/1000 m3 (367 Ib/Mgal) for the activated sludge plants.  The percent in-
crease in the volume of sludge produced was approximately the same for both
types of plants, although mineral addition resulted in a more pronounced per-
centage reduction in dry solids content of the sludges produced at the primary
plants than at the activated sludge plants.


                                     609

-------
Precipitant, M3 +
Wastewater, PO43-

Insolubil
m

o

zation
IX
m
Polymer
\
O
Rapid Mix
dispers on and
reaction
i
O
Flocculation
x m
0
Rapid Mix
dispersion and
reaction
c
X

Slow Mix
floe growth
Sedimentation



Quiescence
floe settling
Effluent
Sludge, MPO4

                      1 - 5
                                 1 - 5
                                           15 - 30
                                                     60 -  180
                               Time for each reaction, minutes
    Figure 1.  Idealized Sequence  of  Reactions Involved in Chemical
               Phosphorus Removal  (4).
        TABLE 2.  SLUDGE PRODUCTION WITH AND  WITHOUT MINERAL ADDITION
                       AT TREATMENT PLANTS  IN ONTARIO. CANADA (4)

Type of Treatment
Primary Activated
Conventional
Dry Solids Produced, 120
kg/1, 000 m3
Dry Solids Produced, 1000
Ib/Mgal
Dry Solids Content, 6.0
percent
Sludge Volume, percent 0.20
of influent flow
Metal Salt Conventional
Addition2
169 173
1410 1443
5.3 4.5
0.32 0.38

^,U>J3^
Metal Salt
Addition2*3
217
1810
4.2
0.51
Primary plus waste  activated  sludges.
2plant influent TP =  7 mg/L; final  effluent TP = 1 mg/L.
3Metal salt added to aerator.
                                     fiin

-------
      A survey  of  174  plants  conducted by U.S. EPA (3) found similar increases
 in  sludge  production  resulting  from mineral addition to those observed in the
 Canadian survey.   As  shown in Figure 2, the increase in total plant sludge
 mass  at secondary  plants where  the mineral was added to the primary clarifier
 was  100 kg/1000 m3  (834 Ib/Mgal) for iron salts and 50 kg/1000 m3  (417 lb/
 Mgal)  for  aluminum  salts.  For  secondary plants where the mineral was added
 to  the secondary  system, the increase was 40 kg/1000 m3 (334 Ib/Mgal) for
 both  types  of  salts.  A wide range of influent and effluent characteristics
 and  treatment  plant process  schemes are represented in these data.

      Figure  2  also  illustrates  the substantially greater quantities of sludge
 production  that can be expected from lime addition contrasted to mineral  salt
 addition.   The average increases in sludge volume before thickening resulting
 from  chemical  addition for the  plants in the above U.S. survey (3) averaged
 25  percent  for iron,  58 percent for aluminum, and several  hundred percent for
 lime.

      The sludge production data presented above for both the Canadian and U.S.
 surveys are  average values for  large numbers of plants.  Contributing to  those
 average values were plants exhibiting wide ranges of sludge production.  Per-
 haps  the single most  significant factor impacting metal salt dose and the
 resulting  sludge generation  rate is the required effluent  TP limitation.   As
 illustrated  in Figure 3, the sludge generation rate (mass  total  plant sludge
 produced/unit mass of TSS in raw wastewater) to achieve an effluent TP concen-
 tration of 0.2 mg/L is two to three times that required to reach a 0.7- to
 1.0-mg/L effluent TP  (4).  The considerable effect of the  metal  ion dose-to-
 influent TP  (or TP removed)  weight ratio, which is dictated primarily by  the
 effluent TP  requirement, on  the sludge generation rate is  shown in Figure 4
 (4).   It should be noted, however, that the high sludge generation rates  for
 Little Hunting Creek, Piscataway, and Dale City were affected not only by the
 low effluent TP limit of 0.2 mg/L for all  three plants but also the addition
 of lime for  non-phosphorus removal  purposes.  At Little Hunting Creek and
 Piscataway,  lime was  used for sludge stabilization,  while  lime was utilized
 for alkalinity adjustment at Dale City.

 Process Descriptions

     A variety of municipal  treatment systems  have been retrofitted for chem-
 ical phosphorus removal  in North America,  including  plug flow,  complete mix,
 step aeration, and contact stabilization air activated sludge;  extended
 aeration and oxidation ditch air activated sludge;  single-stage  nitrification
 air activated sludge;  pure oxygen activated sludge;  standard-  and high-rate
 trickling filters; rotating biological  contactors (RBC's);  lagoons; and
 different types of two-stage alternatives.  Recommended flow diagrams  for
 these process options, as  tailored  to existing  plants  in the CBDB, are repro-
 duced directly from Reference 5  in  Figures 5 through 12.

     The above figures depict recommended  dosing  points for metal  salt and
 polymer.  Suggested ranges  of chemical  doses as  a function  of  final  effluent
TP are also given.  Four effluent  TP  limits (0.2,  0.5,  1.0,  and  2.0 mg/L) are
considered.  Multiple  chemical  injection point  capability  is recommended  for
 all  flow schemes  except  extended aeration  plants  and oxidation ditches.   The

-------
   Chemical Added
   to Primary-
   Primary
   Sludge
   Only
             0.44
   0.18
        0.12
Chemical Added
to Secondary-
Secondary
Sludge
Only
                       0.10
                            009
Chemical Added to Primary -
Total Plant Sludge
Chemical Added to Secondary
Total Plant Sludge
I     I    Iron Salt Addition Plants


HHHi    iron Salt Addition Plants Prior to P Removal


!%%>l    Lime Addition Plants
                                 Aluminum Salt Addition Plants


                                 Aluminum Salt Addition Plants Prior to P Removal
Figure 2.   Mass  Sludge  Production  Resulting from  Chemical  Addition  Based
              on  U.S.EPA Survey -  [kg  sludge  produced/m3  plant  influent]  (3)
                                            fil?

-------
Sludge Generation Rate -
Total Sludge Mass/Raw TSS, kg/kg
     4  ,-
                                                       • Alum - CBDB
                                                       A Ferric - CBDB
                                                       A Ferric - Great Lakes
                                                       O No Chemicals Added
                                               _L
                                  4             6
                                     Effluent TP, mg/L
10
Figure 3.  Sludge Generation Rate for Chemical  Phosphorus  Removal  as  a  Function
           of Effluent TP  (4).
 need  to  utilize multiple chemical  addition sites increases, as stated before,
 the more stringent  the effluent TP limit.  Also shown on th^se figures are
 suggested final  clarifier surface  overflow rates (SOR's) for the various
 effluent TP  limits  as  well  as recommendations on whether final effluent
 filtration would be required to reach the respective limits.

      Well  operated  plug flow and complete mix activated sludge systems should
 offer no problems in retrofitting  to chemical phosphorus removal other than
 locating the optimum injection points for metal salt and polymer addition.
 The location of the primary effluent feed points in step aeration systems may
 have  to  be adjusted to allow sufficient time for enzymatic conversion of poly-
 phosphates to orthophosphates to occur prior to metal salt addition.  The long
 aeration detention  times and sludge ages in extended aeration systems combined
 with  metal salt addition may result in a mixed liquor with undesirably low
 volatile solids concentrations.  If this occurs, sludge wasting rates must be
 increased and/or part  of the aeration volume must be taken out of service,
 either one of which will  decrease  the sludge age and increase the mixed
 liquor volatile fraction.

      Similar strategies are recommended for retrofitting standard-rate trick-
 ling  filters and RBC's to chemical  phosphorus removal since both of these
 fixed film processes will produce  efficient secondary treatment under proper
 loading  and  operating  conditions.   High-rate trickling filters, however, which
 typically were not  designed to meet secondary treatment requirements in the
                                     613

-------
Sludge Generation Rate -
Total Sludge Mass/Raw TSS, kg/kg
     4  r—
en
                                           Seneca. MET
                                           Ext Aeration
                                           Aerobic Dig
                                           Filter Press
                                              Elizabeth town, PA*

                                                       (1-7) A
                                                                     • Aluminum Salt
                                                                     A Ferric Chloride
                                                                  (0.2) Effluent TP Cone.
                                                                     • Dose Ratio Based on Metal Ion/Influent TP
                                                                     - Dose Ratio Based on Metal lon/TP Removed
                                                                                                                       Little Hunting Creek. VA"
                                                                                                                       TF
                                                                                                                       Lime Stab
                                                                                                                       Filter Press

                                                                                                                          (0.2) A
                                                                Piscataway, MD*
                                                                2-Stage AS
                                       (0.2)0
                                                                                     s
                                                                              Contact Stab
                                                                              Chem Reactor-Clarilier
                                                                              Aerobic Digestion
                                                                              Filter Press w/Polymer
                                                                    (0.7) » Warren, Mr
                                                                          AS
                                                   Lime/Ferric Cond
                                                   Belt Press
                                                               Lansing. Mr"
                                                               AS
                                                               Zimpro
                                                               Vac Filtration

                                                              (0.65)1
                                                     Elizabethtown, PA*
                                                     TF
                                                     Anaer Digestion
                                                     Land Application
(0.9) 1
 Port Huron, Mr
 AS
 Lime Stab
 Land Application
                                            (2.0)9 Upper Allen. PA*
                                                   Ext. Aeration
                                                   Aerobic Dig
                           Aeri
                           LJn
                                                   L^nd Apphcaliqn
                                                                       2                    3

                                                                       p * /TP or Fe3 + /TP (weight)
                      Figure  4.    Sludge Generation  Rate  for  Chemical   Phosphorus Removal  as  a  Function
                                      of  Metal  lon-to-Influent  TP Weight  Dosage Ratio  (4).

-------
                      Polymer Metering
                      Storage  Pump
 Degntted  '
Wastewater ^
                                 ^j Primary
                                    Clanfier
                                     Activated Sludge
                                      Aeration Tank
                                                   Return Sludge
                                 Primary Sludge
Ol
 "   '   i  i
 i   i---*  4
 i   i   r~\
                    Metal Salt  Metering
                    Storage    Pump
                                                                                                  Effluent
                                                              Waste Activated
                                                                 Sludge
Final
Effluent
TP
mg/L
2
1
0.5
0.2
* at peak

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5 - 1 .0
sustained flow

M3+/lnf. TP
Ratio
mole
1.0 - 1.2
1.2 - 1.5
1.5 - 2.0
3.5 - 6.0

Final
Clanfier
SOR*
m3/m2/d
33
24
20
20

Final Effluent
Filtration
Required

No
No
Maybe
Yes

                  Figure  5.   Flow  Diagram  and Design Recommendations for  Retrofitting  Plug  Flow, Step
                              Aeration, Complete Mix, Pure Oxygen,  and Single-Stage Nitrification
                              Activated Sludge Systems to  Chemical  Phosphorus Removal in the  CBDB (4).

-------
  Metal Salt  Metering
   Storage    Pump
    Degntted
   Wastewater
                                      Activated Sludge
                                       Aeration Tank
                                Return Sludge
                                                                          Metering  Polymer
                                                                           Pump   Storage
Effluent
                                                                  Waste Activated
                                                                     Sludge
                                                                                  Existing

                                                                                  Retrofit
Final
Effluent
TP
mg/L
2
1
0.5
0.2
*at peak sustained

Polymer
Oose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5- 1.0
flow

M3 + /lnf TP
Ratio
mole
1.0 - 1.2
1.2 - 1.5
1.5 -2.0
3.5 - 6.0

Final
Clanfier
SOR*
m3/m2/d
33
24
20
20

Final Effluent
Filtration
Required

No
No
Maybe
Yes

Figure 6.   Flow Diagram and  Design Recommendations  for Retrofitting Extended
             Aeration  and Oxidation  Ditch  Activated Sludge  Systems  for Chemical
             Phosphorus Removal  in  the CBDB (4).

-------
Polymer Metering
Storage Pump
^" "" " ""* .-^
i i r- \ }
• 	 1 / — i J
i
i , —
Degntted ' /
Wastewater | / Pnn
4 "V Clai
^
Primary J

lary J
ifier / '
r
sludge
L




Contact
Tank
|





i
i s^\
T ^1 Final \ Effluent

Sludge Reaeration
Tank


"I Clar
Return Sludge
^
her J w
Waste Activated
Sludge
r
  Metal Salt Metering
  Storage   Pump
Existing

Retrofit
Final
Effluent
TP
mg/L
2
1
0.5
0.2
*at peak

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5 - 1.0
sustained flow

M3+/lnf. TP
Ratio
mole
1.0 - 1.2
1.2-1.5
1.5 - 2.0
3.5 - 6.0

Final
Clarifier
SOR *
m3/m2/d
33
24
20
20

Final Effluent
Filtration
	 Required

No
No
Maybe
Yes

Figure 7.   Flow  Diagram and Design  Recommendations  for Retrofitting Contact Stab-
            ilization Activated  Sludge Systems  to  Chemical Phosphorus Removal  in
            the CBDB (4).

-------
    Polymer Metering
    Storage  Pump
  Metal Salt
   Storage
Metering
 Pump
                                                                               Existing

                                                                               Retrofit
Final
Effluent
TP
mg/L
2
1
0.5
0.2
* at peak

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5- 1.0
sustained flow

M3+/inf. TP
Ratio
mole
1.0- 1.2
1.2- 1.5
1.5 -2.0
3.5 - 6.0

Final
Clarifier
SOR*
m3/m2/d
33
24
20
20

Final Effluent
Filtration
Required

No
no
Maybe
Yes

Figure 8.   Flow Diagram and Design Recommendations for  Retrofitting Two-Stage
            Biological  Nitrification Systems  to Chemical  Phosphorus  Removal  in
            the CBDB  (4).

-------
    Polymer Metering
    Storage  Pump
Metal Salt
 Storage
          Metering
           Pump
Existing

Retrofit
Final
Effluent
TP
mg/L
2
1
0.5
0.2
*at peak

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5 - 1.0
sustained flow

M3+/inf. TP
Ratio
mole
1.0 - 1.2
1.2 - 1.5
1.5-2.0
3.5 - 6.0

Final
Clanfier
SOR *
m3/m2/d
33
24
20
20

Final Effluent
Filtration
	 Required

No
No
Maybe
Yes

Figure  9.   Flow Diagram and Design Recommendations  for Retrofitting Standard-Rate
            Trickling  Filters to  Chemical  Phosphorus  Removal in  the CBDB  (4).

-------
    Polymer  Metering
    Storage  Pump
                                                                             Fmalt   ,
                                                                          \  Clarifier  /
                                                                          \       /
                                                                           X     /
                                                                             ~~~r*
                                                                              i
                                                                                 Effluent
                                                                              *
                                                                          Waste Sludge
  Metal Salt
   Storage
Metering
 Pump
                                                                                  Existing

                                                                                  Retrofit
Final
Effluent
TP
mg/L
2
1
0.5**
0.2**
* at peak

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 -0.2
0.5 - 1.0
sustained flow

M3 + /lnf. TP
Ratio
mole
1.0 - 1.2
1.2-1.5
1.5 - 2.0
3.5 - 6.0

Final
Clarifier
SOR*
m3/m2/d
33
24
20
20

Final Effluent
Filtration
Required

No
No
Maybe
Yes

** major expansion may be necessary
t may be
necessary for 0.5 and 0.2 mg/L
effluent TP


Figure  10.   Flow Diagram and  Design  Recommendations  for Retrofitting High-Rate
              Trickling  Filters  to Chemical Phosphorus  Removal  in the  CBDB  (4).

-------
    Polymer  Metering
    Storage   Pump
     i   i   r-\
     i	§  i—\
      Degntted  '
     Wastewater +
                ^JL  Primary
                   Clanfier
                                    Units
                Primary Sludge
                                                            Humus Sludge
  Metal Salt
   Storage
Metering
 Pump
                                                                                      Existing

                                                                                      Retrofit
Final
Effluent
TP
mg/L
2
1
0.5
0.2
* at peak sustained

Polymer
Dose
mg/L
0.1 - 0.2
0.1 - 0.2
0.1 - 0.2
0.5 - 1.0
flow

M3 + /lnf. TP
Ratio
mole
10-12
1.2 - 1.5
1 5 - 2.0
35-60

Final
Clanfier
SOR*
m3/m2/d
33
24
20
20

Final Effluent
Filtration
Required

No
No
Maybe
Yes

Figure 11.   Flow  Diagram and  Design Recommendations for Retrofitting RBC's to
              Chemical  Phosphorus  Removal  in  the CBDB (4).

-------
                                            Cell 1
                                                                     Cell 2
                                                                                              mix  (Provide
                                                                                                  mixing
                                                                                                  chamber)
                         Degntted
                        Wastewater
en
Ni

Metal Salt
 Storage
                             Metering
                              Pump
                            Final
                           Effluent
                            TP
                            mg/L

                             2
                             1
                                                                                                          Floating
                                                                                                          Aerator
                                                                                                         Existing

                                                                                                         Retrofit
                             . TP
                                               Ratio
                           mole
                         1.2 -
                         1.5 -
1.5
2.0
                   Figure 12.   Flow Diagram and  Design Recommendations for Retrofitting Wastewater
                                 Lagoons to  Chemical  Phosphorus  Removal  in  the CBDB  (4).

-------
 CBDB, may  require  addition  of  a  second-stage  bioreactor and clarifier to
 improve  overall  treatment levels  before  the desired level of phosphorus re-
 moval can  be  achieved,  particularly  if effluent TP limits of less than 1.0
 mg/L are imposed.   The  authors of the CBDB Handbook do not believe lagoon
 wastewater treatment  systems can  be  reliably  retrofitted to achieve effluent
 TP  concentrations  less  than 1.0 mg/L without  construction of a tertiary
 chemical treatment  system (4).

     Many  configuration options are  possible  for developing a multi-stage
 system to  remove both phosphorus  and nitrogen.  One such configuration, taken
 from Reference 4,  is  presented in  Figure 13.  This system utilizes a first-
 stage activated  sludge  system  to  remove  the bulk of the carbonaceous matter
 contained  in  the   flow-equalized  influent wastewater stream, a second-stage
 RBC unit to oxidize ammonium nitrogen to nitrate nitrogen, and a third-stage
 suspended  growth denitrification  system with  methanol  addition to remove
 nitrogen.   Separate clarification  is not required after the second-stage RBC
 unit.  Metal  salt  is  added  to  the  first and third stages, and the final
 effluent is subjected to dual media  filtration.  The plant was designed and
 is  operated to comply with  final  effluent limitations of 5 mg/L total  BOD5
 (TBOD),  5  mg/L TSS, 1 mg/L  TP, and 3 mg/L total nitrogen.

 Phosphorus  Removal  Performance

     Performance data are given in Table 3 for 58 selected secondary treat-
 ment plants in the United States  and one in Canada that use mineral  salt
 addition for  phosphorus removal (3).  The list of plant types encompasses
 all the  secondary treatment plant  flow schemes illustrated in Figures  5
 through  12 except wastewater lagoons.  All  of the facilities except six are
 attaining  effluent TP concentrations of 1 mg/L or less.  Polymer addition is
 practiced  at  30 of the 59 facilities.  Polymer dosage ranged from 0.04 to 3.8
 mg/L, although most plants required a dose of less than 1 mg/L.  Metal  ion-
 to-influent TP weight dosages were-significantly higher, on the average, for
 the plants with fixed film secondary treatment systems than for those  with
 suspended  growth secondary systems.  For most activated sludge plants,  the
 weight dosage ratio was between 0.5 and 3.5, while the corresponding ratio
 for the  fixed film plants generally varied between 1.2 and 4.0.  The average
 metal  ion-to-influent TP dose ratio for the 41 activated sludge plants  listed
 was 1.90.  If the Algoma, Wisconsin contact stabilization plant average dos-
 age value  (Fe3+/Inf. TP = 10.0) is excluded, the average weight dosage  ratio
 for the  remaining 40 activated sludge plants drops to  1.70.   In contrast,
 the metal  ion-to-influent TP weight dosage  ratio for the 18  fixed film
 plants listed averaged 2.58.

     The potential  improvement in phosphorus removal  as well  as TBOD and TSS
 removals with mineral  addition is summarized in Table  4 as predicted by Refer-
 ence 3.   Estimates  of improvement are given for primary,  activated sludge,
and trickling filter treatment.

     The relationship of metal  ion-to-influent TP weight  dosage to effluent
TP concentration for selected  municipal  plants in the  Chesapeake Bay and
Great  Lakes Drainage Basins  is shown in  Figures 14 and 15  for  alum and  ferric
 iron,  respectively (4).   The substantially  higher metal  salt  dosage  required

                                     6?3

-------
Metal Salt
 Storage
Metering
Methanol
Storage T
                                  •—-i   i—i
Polymer,	,     _
Storage '   i   . ^  )..
      i   i    i *
 Degntted
Wastewater.
 r~\         :
t	1         :


 r,   /S
           Flow
        Equalization
                    AS
           t
            I
            I	


^

w
2nd-
RBC


i
i
3rd-Stage
Suspended
Growth
Denitrification


Return Slu
Flash
Aeration
dge
/
* FT
"V Clar
/aste Sludge Streams
al )
tier I
                             To Head
                              Works "
                                         Decant
                                                     Digested
                                                     Sludge
                                                                To Land
             Wastewater

             Sludge

             Chemicals
                                                                                 Final
                                                                                Effluent
             Figure  13.   Flow Diagram of  Multi-Stage Biological-Chemical
                            Process  for  Removing  Phosphorus and  Nitrogen  (4).

-------
  TABLE  3.   OPERATING AND PERFORMANCE  DATA SUMMARY  FOR SELECTED NORTH  AMERICAN
             PLANTS  THAT UTILIZE CHEMICAL  PHOSPHORUS REMOVAL  (3)
Plant Type
and Location

Plug Flow AS
Waupaca Wl
East Chicago, IN

Mason, Ml

Flushing. Ml

Appleton, Wl
Grand Ledge, Ml
Bowling Green, OH

Kenosha, Wl
Toledo, OH

CUmonviile, Wl
Complete Mix AS
Thiensvi«e, Wl

Two Harbors, MN
EscanaPa. Ml

Sheboygan. Wl
Lima. OH

Ndes.MI
Crown Pont, IN

Cedarburg, Wl

Con'^t Stabilization AS
Neenah, Wl
Neenah, Wl
Algoma, Wl

Gratton, Wl
Port Washington, Wl
Port Clinton, OH
Oberlin, OH
North Otmstead. OH
Pure Oxvoen AS
Fon du Lac, Wl

Extended Aeration AS
Aurora. MN
Upper Allen, PA

Corunna. Ontario
Saukville, Wl
Plymouth, Wl
Trenton, OH
Seneca, MO

Design
Flow
m3/d

4,760
75,700

5,700

4,400

62,500
5,700
30.300

106.000
386,100

3,800

900

4,500
8,300

69.600
70.000

22,000
13,600

11,400


5.700
14.800
2,800

8,100
4,700
5.700
5,700
34.000

41,600


1.900
1,800

3,800
7.600
6,200
13.200
18.900

Average
Flow
nP'd

2.200
59,800

5,000

6.000

52.200
3.000
20.100

90,500
310,400

2,700

3,300

3,400
7,600

46,600
15,100

12,100
8,700

7,600


4,000
16,700
3.000

3.600
5.800
6.400
3.700
21.200

26.900


1,700
1,200

2,000
2,400
5,800
9,600
15.100


Chemicals


Alum
Alum
Polymer
Ferric Chlonde
Polymer
Feme Chlonde
Polymer
Ferrous Chlonde
Ferrous Chloride
Ferrous Chlonde
Polymer
Ferrous Sullaie
Ferrous Sullaie
Polymer
Ferrous Sulfate

Alum
Polymer
Alum
Feme Chlonde
Polymer
Feme Chlonde
Ferrous Chlonde
Polymer
Ferrous Chlonde
Ferrous Chlonde
Polymer
Ferrous Suite*
Polymer

Alum
Alum
Feme Chlonde
Polymer
Ferrous Chlonde
Ferrous Chlonde
Ferrous Chlonde
Ferrous Chlonde
Sodium Ahjmmale

Alum
Polymer

Alum
Alum
Polymer
Alum
Ferrous Chlonde
Ferrous Chlonde
Ferrous Chlonde
Sodium Alummaie
Polymer
Chemical
Feed Point


Sec. Claniier
Sec. Clarifier
Sec. Cianlier
Pnm. Clarifier
Pnm. Clarifier
Sec. Bid. Process
Sec. Bat. Process
Plant Influent
Sec. BioL Process
Sec. Clanfier
Sea Clanfier
Phra Clanfier
Pnrn. Clanfier
Pnm. Clanfier
Sec. Clanfier

Sec. Bid. Process
Sec. Bid. Process
Sec. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Sea Clanfier
Pnm. Clanfier
Pnm. Clanfier
Sec. Bid. Process
Sec. Clanfier
Sec. Clanfier
Sec. Clanfier
Sec. Clanfier

Pnm. Clanfier
Sea Bid. Process
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Sea Bid. Process
Pnm. Clanfier
Sea Bid. Process

Sea Clanfier
Sea Clanfier

Pnm. Clanfier
Sea Bid. Process
Sec. Bnl. Process
Sec. Clanfier
Pnm. Clanfier
Sec. Bid. Process
Sea Bid. Process
Plant Influent
Sea Clanfier
Chemical
Dosage*


246
7 7
1 0
9.1
0.05
5.3
0.15
16.8
5.6
5.2

5.35
3.6

5.3

9.3
0.82
9.6
4 7
0.35
10.2
13.2
0.07
10.9
11.0
0.94
9.9


7.7
4 1
33.0
0.07
16.2
8.5
10.2
6.4
8.3

8.5
0.75

16.9
3.2
0.37
5.0
10.3
7.7
2.56
4.3
2.4
Metal Ion:
Inf. TP
weight

3.25
399

1.4

1.56

1.6
1.24
0.62

1.43
1.3

1.47

2.46

1.6
1.04

1.6
3.38

2.66
2.0

2.99


2.2
1.0
10.0

2.31
1.44
1.96
1.08
2.86

1.18


5.83
0.92

0.65
1.61
1.15
0.42
0.61

Inf.
TP
mg/L

756
1 93

6.5

3.4

10.5
45
8.4

3.74
2.76

3.6

3.78

6.0
4.5

6.38
3.9

4.1
5.5

3.31


3.5
4.1
3.3

7.0
5.9
5.2
5.9
2.9

7.2


2.9
3.9

774
6.4
6.7
6.1
7.1

EH.
TP
mg/L

0.86
0.38

0.38

0.48

0.8
0.7
0.75

0.36
0.35

0.75

0.29

0.25
0.82

0.9
0.5

0.7
0.7

0.67


0.7
0.8
0.23

0.69
1.0
0.5
1.0
0.7

0.73


0.76
2.0

0.36
0.59
0.77
0.65
1.6

* Precipitant mg/L as metal on; polymer, mg/L of chemical.
                                                                            (continued)

-------
TABLE  3  (CONTINUED).
OPERATING AND PERFORMANCE DATA SUMMARY FOR SELECTED NORTH
AMERICAN  PLANTS THAT  UTILIZE CHEMICAL PHOSPHORUS REMOVAL  (3)
Plant Type
and Location

Step Aeration AS
Fort Wayne, IN
East Lansing, Ml

Oak Creek, Wl
Elkhart, IN
2-Staoe Nitrification AS
Piscataway, MD

High Rate TF
Geneva, OH
Coldwater, Ml

Oconto Falls, Wl
Kendatville, IN

Standard Rate TF
Willard, OH

Elizabethtown, PA

Ourand, Ml
Saginaw, Ml

Little Hunting Creek, VA

Bay City ..Ml

Coloma, Ml
RBC
Romeo, Ml

Chesanmg, Ml

Negaunee, Ml

Dexter, Ml

Hartford, Ml

Si Johns, Ml

Charlotte, Ml

Oxidation Ditch
Lapeer, Ml
Portage, IN
Design
Flow
m3/d

227,100
71,200

454,200
75,700

113,600


7,600
8,700

1,900
10,100


5,100

1 1 ,400

3,000
16,700

17,000

75,700

8,300

6,100

2,200

6,100

2,200

1,300

7,200

4,500


7,000
13,200
Average
Flow
m^/d

170,100
42,800

340,650
60,200

54,900


3,900
7,400

1.400
7,600


4,800

6.500

2,700
6,400

14,400

33,300

5.300

3.300

2.000

3,300

800

800

6,300

2,700


7,200
8,400

Chemicals


Ferrous Chloride
Ferrous Chloride
Polymer
Ferrous Sullale
Ferrous Sulfate

Alum
Polymer

Alum
Feme Chloride
Polymer
Ferric Chloride
Feme Chloride
Polymer

Alum
Polymer
Alum
Polymer
Fernc Chloride
Ferric Chloride
Polymer
Fernc Chloride
Polymer
Fernc Chloride
Polymer
Ferrous Chloride

Alum
Polymer
Ferric Chloride
Polymer
Feme Chloride
Polymer
Feme Chloride
Polymer
Ferrous Chloride
Polymer
Ferrous Chloride
Polymer
Ferrous Chloride
Polymer

Ferric Chloride
Ferrous Chloride
Chemical
Feed Point


Sec. Biol. Process
Sec. Clanfier
Sec. Clanfier
Sec. Biol. Process
Sec. Clanfier

Sec. Clanfier
Sec. Clanfier

Sec. Clanfier
Sec. Clanfier
Sec. Clanfier
Sec. Bid. Process
Sec. Biol. Process
Sec. Biol. Process

Pnm. Clanfier
Prim. Clariter
Sec. Clanfier
Sec. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Sec. Clanfier
Sec. Clanfier
Pnm. Clarilier

Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfer
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Sec. Clanfier
Sec. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clanfier
Pnm. Clarilier
Sec. Clanfier

Sec. Clanfier
Sec. Clanfier
Chemical
Dosage*


4.3
5.9
005
44
1 6

8.8
3.8

12.1
8.3
0.1
8.81
14.7
0.25

6.3
0.14
12.8
0.4
11.2
9.6
0.1
42.5
2.8
9.3
0.29
4.1

7 1
0.77
9.0
0.4
7.5
1.0
10.2
0.5
13.0
0.6
5.01
0.04
13.7
0.18

465
9.9
Metal Ion.
Inf TP
weight

0.54
1 11

0.96
0.63

1.44


4.03
2.02

2.4
4.06


1.21

251

2.2
0.99

4.57

2.07

1 71

2.4

3.46

3.75

2.0

3.25

1.33

2.45


0.88
1.65
Inf.
TP
mg/L

79
53

4.6
2.56

6 13


3.Q
4.1

3.67
3.63


5.2

5 1

5.1
9.7

9.3

4.6

2.4

2.S8

2.6

2.0

5.11

4.0

3.7

5.6


5.3
6.0
Ell
TP
mgjL

0.67
09

0.54
0.83

0.2


0.4
0.88

0.48
0.3S


082

1 7

0.83
s.:.:

f'.li

0.5

085

0.46

0.6

O.SJ

0.46

0.76

0.5

0.68


1.2
1.5
* Precipitant, mg/L as metal ion; polymer, mg/L of chemical.

-------
 TABLE  4.   POTENTIAL  EFFECTIVENESS  OF  PRIMARY AND  SECONDARY TREATMENT WITH
               AND  WITHOUT  MINERAL  ADDITION  FOR  PHOSPHORUS REMOVAL  (3)

Primary Treatment
TP Removal (%) TSS Removal (%) TBOD Removal (%)
Hhout With Without With Without With
5-10 70-90 40-70 60-75 25-40 40-65
Secondary Treatment
Trickl ing
Activated
Filter
Sludge
10-20
10-20
80-95
80-95
80-90
80-95
85-95
85-95
75-90
85-95
80-95
85-95
to  achieve  effluent TP concentrations of less than 0.5 mg/L are evident.

                        BIOLOGICAL PHOSPHORUS REMOVAL

Chemistry and Biology

     The ability of some activated sludge organisms such as Acinetobacter and
Pseudomonas to first release stored phosphorus under anaerobic conditions and
then remove phosphorus from solution in enhanced quantities under subsequent
aerobic conditions forms the basis for biological phosphorus removal technol-
ogy.  During the anaerobic first step, return sludge and influent wastewater
are mixed in the absence of both dissolved oxygen (DO) and nitrate nitrogen.
The above organisms, among others, apparently gain a competitive advantage by
taking up soluble substrate, such as acetate, under anaerobic conditions.
This uptake results in the accumulation of carbonaceous storage products
called polyhydroxybutyrates (PHB's) that are metabolized during follow-on
aerobic treatment.

     Soluble substrate removal  in the anaerobic step is accompanied by a
release of orthophosphorus into solution by the above organisms.  During
subsequent aerobic treatment, these same organisms restore their intra-
cellular polyphosphate supply by taking up the orthophosphorus released
in the anaerobic zone plus additional  orthophosphorus contained in the influ-
ent wastewater.   During this latter period, a portion of the carbonaceous
substrate removed and synthesized into carbonaceous storage products (PHB's)
in the anaerobic phase is oxidized to provide energy for phosphorus uptake.
A simplified schematic of the phosphorus release/uptake cycle is presented in
Figure 16.

     If either DO or nitrate nitrogen  (NOs-N) is  present at the point  where
return sludge and influent wastewater  are mixed,  the polyphosphate-storing
organisms do not compete successfully  with organisms that use either NOo
or DO as terminal  electron acceptors.   Under these conditions, the biological
phosphorus  removal  mechanism is interrupted and  can be significantly dimin-
ished or even curtailed altogether if  DO persists and/or NO^ remains present
in moderate  to high concentrations throughout the entire anaerobic zone.
                                     627

-------
A|3 */Influent TP (weight)

   6 r
                                              A Secondary Treatment
                                              • Tertiary Treatment
            •  *      •
                                  A  •
                                    _L
                _L
_L
                            .6       .8        1       12

                                       Effluent TP, mg/L
                                1.4
                                        1.6
                                                1.8
 Figure  14.  Relationship of Aluminum  lon-to-Influent TP  Weight Dosage Ratio
              to  Effluent TP  for Chemical  Phosphorus Removal  in the  Chesapeake
              Bay and Great Lakes Drainage Basins  (4).
Fe3 +/Influent TP (weight)
   10 r       *•
                                            A Secondary Treatment
                                            • Tertiary Treatment
                                             I
                                                    J_
            -2
.6       .8       1       1.2

           Effluent TP, mg/L
                                                            1.4
                                                                    1.6
                                                                            1.8
 Figure  15.  Relationship  of Ferric  lon-to-Influent TP Weight Dosage Ratio
              to  Effluent TP  for Chemical  Phosphorus Removal  in the  Chesapeake
              Bay and Great Lakes Drainage Basins  (4).
                                        628

-------
                              Substrate
                                   Facultative
                                   Bacteria
                              Acetate plus
                              Fermentation
                              Products
                                                 Anaerobic
                                             Phosphorus-
                                             Removing
                                             Bacteria
           Figure 16.
                      C02 + H20
Schematic Representation of  Biological  Phos-
phorus Release/Uptake Cycle  (3).
     Zones where nitrate  nitrogen but not DO is present are referred to  as
anoxic zones.  First-step  anaerobic (unaerated) zones may become anoxic  zones
when the subsequent  second-step  aerobic zone is operated to nitrify.   Nitrate
nitrogen produced in the  nitrification reaction is introduced to the lead
zone in the return sludge.   Many investigators (3,4) believe that significant
phosphorus release will not  occur in an anoxic zone until the nitrate  nitrogen
present therein is reduced  to  near zero concentration via denitrification.
Not only will this necessitate longer first-zone residence times for phosphor-
us release to occur, but  the chemical  oxygen released by the denitrification
reaction will be used  by  obligate aerobes to oxidize readily biodegradable
soluble substrate, making  it unavailable to the phosphorus-leaching/storing
organisms.

     The impact of nitrate  nitrogen in the return sludge on phosphorus  re-
lease in the lead anaerobic  zone can be minimized by intentionally denitri-
                                     699

-------
fying in other segments of the treatment train.  This practice will reduce
the concentration of nitrate nitrogen in the return sludge and decrease the
detention time required in the lead zone to trigger the phosphorus release
mechanism.  Some proprietary dual nutrient control processes provide separate
anoxic zones to accomplish nitrogen removal and help protect the lead anaero-
bic zone from unwanted nitrate.

     Acinetobacter and other phosphorus-removing bacteria are slow growing
organisms.Phosphorus release from these organisms in the anaerobic zone of
a biological phosphorus removal system is dependent on the availability and
concentration of volatile fatty acids (VFA's) in this zone.  These substances
are produced from fermentation of soluble substrate in the influent waste-
water.  VFA's are readily assimilated by the microorganisms capable of excess
phosphorus uptake and converted to PHB for carbonaceous storage within the
cell.  Under subsequent aerobic conditions, PHB is oxidized to acetyl-COA,
but only after the exogenous carbon supply is nearly exhausted.

     The VFA produced in greatest abundance during anaerobic fermentation is
acetic acid or acetate.  Propionic acid and bytyric acid, and under the
right environmental conditions several other fatty acids, are also products
of fermentation but in much lesser quantities.  Acetate entering bacterial
cells under anaerobic conditions is converted in sequence into acetyl-COA,
then acetoacetate, and finally PHB, provided energy is available.  Release of
stored polyphosphates provides the necessary energy for this series of reac-
tions.  The relationship of acetate assimilation vs. the  increase  in ortho-
phosphorus concentration resulting from polyphosphate release in the anaero-
bic zone is shown in Figure 17 as a function of time.  For the experiment
depicted in this figure, the molar ratio of acetate assilimilation to phos-
                   Conc

                    100



                    80



                    60



                    40



                    20
, mg/L
—  \ Acetate
                  Orthophosphorus
                                      I
                     I
                                20         40

                                 Anaerobic Time, minutes
                               60
         Figure 17.  Typical Curve of Acetate Assimilation  and
                     Phosphorus Release as a Function of Anaerobic
                     Zone Detention Time  (3).
                                     630

-------
 phorus  release  was  1.3  (3).   Other  reported  ratios  range from O.b to  1.0  (3).

 Retrofit  Considerations

      The  VFA's  assimilated by  phosphorus-removing bacteria in the anaerobic
 zone  are  derived  from fermentation  of  soluble organics in the influent waste-
 water.   It  is generally  considered  to  be uneconomical to provide sufficient
 time  in the anaerobic zone for participate organics to be hydrolyzed  and
 converted to fermentation products  (3).  The exception to this is the Pho-
 Strip process (to be described later)  where the phosphorus release and VFA
 uptake  reactions  take place  in a sidestream reactor (stripper) that receives
 and processes a portion  of the return  sludge flow.  Unless supplemented by
 raw wastewater  or primary effluent  bypass, the only mechanisms by which VFA's
 are formed  in the stripper are hydrolysis of particulate matter and bacterial
 cell  lysis.  The  required stripper  hydraulic detention time (HOT) for phos-
 phorus  release  to occur  is consequently several times that needed in an
 upfront mainstream  anaerobic zone,  but because only 15 to 30 percent of the
 influent  flow (4) is being processed through the stripper, the economics of
 this  unit do not  become  prohibitive.   Accumulation of SP in the stripper
 supernatant  occurs  not only  from phosphorus released by the phosphorus-
 removing  organisms  but also  from the lysed bacteria.

     The  ratio  of SBOD to SP in the secondary system influent of mainstream
 biological  phosphorus removal  processes directly affects attainable phos-
 phorus  removal  efficiency.  A  SBOD-to-SP ratio of 10 to lb is generally con-
 sidered to  be necessary  to achieve  an  effluent TP limit of 1.0 mg/L in these
 processes (4).  To  achieve an  effluent TP concentration of 0.5 mg/L, the
 required  ratio  increases to 20 to 25 (4).  The influent SBOD-to-SP ratio is
 not nearly  so critical  to phosphorus removal  efficiency in the PhoStrip pro-
 cess since the  soluble organics for assimilation by the phosphorus-removing
 bacteria  are provided riot by fermentation of incoming organics but by solids
 hydrolysis and cell  lysis in the return sludge stripper.

     As discussed in the section on chemical  phosphorus removal,  effluent
 TSS levels determine the degree of phosphorus removal  that is possible.
 The higher the phosphorus content of the effluent solids, the more the
 effluent  solids will contribute to the effluent TP residual.   The phosphorus
 content of mixed liquor  suspended solids (MLSS) in biological  phosphorus
 removal  systems has  been reported to vary from 2.3 to 5.8 percent.   Because
 of the nature of their phosphorus-removal  mechanisms,  the mainstream pro-
 cesses tend to operate in the upper portion of this  range and the PhoStrip
 process in the lower portion (3).  Consequently, lower effluent  TSS concen-
 trations would generally be required with mainstream processes than with the
 PhoStrip process to  achieve the same level  of effluent TP.   Fortunately,
 biological phosphorus removal systems generally produce improved  sludge
 settling rates and liquid/solids separation performance.

     The PhoStrip  process is considered capable of meeting  effluent TP limits
down to 1  mg/L,  and  in  some instances 0.5  mg/L if effluent  TSS concentrations
 are low, without resorting to effluent  polishing techniques.   Mainstream
 processes may require occasional chemical  polishing  to meet  1  mg/L  TP  and
almost certainly a continuous polishing dose  of metal  salt  to  meet  a 0.5-mg/L

                                    631

-------
effluent TP residual  (4).   Similarly, effluent filtration should be seriously
considered for mainstream  processes wherever effluent TP limits  of less than
1 mg/L are required,  while the PhoStrip process would probably necessitate
such a step only where TP  residuals of less than 0.5  mg/L are specified.

     With the PhoStrip process, two routes are possible for removal of phos-
phorus from the system, the waste sludge,  which does  not pass through the
stripper, and the stripper overflow supernatant.  The phosphorus-rich stripper
supernatant is chemically  treated with lime to precipitate soluble phosphorus.
Approximately two-thirds of the phosphorus removed in the PhoStrip process is
accomplished via the  stripper route, one-third via the waste sludge route
(4).  Only that fraction of the removed phosphorus contained in  the waste
sludge is subject to  resolubilization if anaerobic sludge digestion is prac-
ticed.  The lime precipitated sludge will  not resolublize during anaerobic
digestion.

     In contrast, all phosphorus removed from mainstream biological phos-
phorus removal processes ends up in the waste sludge.  Resol ubilization of
a fraction of this removed phosphorus is likely if the waste sludge is
digested either anaerobically or aerobically.  The presence of naturally-
occurring metal cations in some digesters  may partially offset phosphorus
released therein by precipitating it to insoluble forms.  To avoid recycling
a potentially large load of solubilized phosphorus back to the biological
reactor, provision of dosing facilities to chemically treat anaerobic or
aerobic digester supernatant return should be considered in any retrofit
using a mainstream biological phosphorus removal process.

     Biological phosphorus removal efficiency is directly related to the
amount of phosphorus-removing organisms that can be grown.  Fundamental
studies (3) with pure cultures of Acinetobacter have  indicated a maximum
synthesis yield of 0.42 g  solids/g acetate removed.  The maximum growth rate
of Acinetobacter will be approached only at low sludge retention times (SRT's),
The longer the SRT or the lower the food-to-microorganism (F/M)  loading, the
lower the net yield of Acinetobacter and other phosphorus-removing bacteria.
One pilot study noted that phosphorus uptake by the mixed liquor solids
decreased by a factor of 2.6 as the F/M loading decreased from 0.2 to 0.1 kg
TBOD/kg MLVSS/d (3).   To maximize phosphorus removal  efficiency, therefore,
biological phosphorus removal systems should not be operated at SRT's in
excess of overall treatment needs.  Systems that are required to nitrify, and
possibly also denitrify, will by definition operate at higher SRT's than
carbonaceous removal  systems.  These systems cannot be expected to reduce SP
to effluent concentrations of less than 1.0 mg/L unless the influent SBOD-to-
SP ratio  is very high, i.e., 25 or higher depending on the actual  SRT.

     Although no significant differences  in secondary system sludge produc-
tion are  reported in the literature for biological phosphorus removal systems
compared  to typical sludge yields, some increase should be expected from
associated chemical constituents that are co-transported  into and  stored  in
the sludge mass along with the phosphorus itself for the  purpose of balancing
the ionic charges of the polyphosphate compounds.  An approximation of the
mass of associated storage products  is given in Table 5 (3).
                                      63?

-------
  TABLE 5.  APPROXIMATE MASS OF PHOSPHORUS-ASSOCIATED STORAGE CONSTITUENTS
   IN THE MIXED LIQUOR SOLIDS OF BIOLOGICAL PHOSPHORUS REMOVAL SYSTEMS (3)
Constituent
Mg
K
Ca
0
P
Total
Molecular
Weight
24.3
39.1
40
16
31

Mole per
Mole of P
0.28
0.20
0.09
4
1

g/g P
0.22
0.25
0.12
2.06
1.0
3.65
    As indicated in Table 5, the total  expected additional  stored mass per
unit of phosphorus stored in the mixed liquor solids (or waste solids) is
3.65 units.  At a typical net solids yield of 0.70 g TSS/g  TBOD removed and
a two-fold increase in the dry solids phosphorus content from 2 percent to 4
percent as a result of biological  phosphorus removal, the increase in sludye
production for a mainstream biological  phosphorus removal process can be
calculated to be 8.5 percent (3).

    The same associated constituent storage mechanism will  be operative in
the PhoStrip process.  Additional  excess sludge will also be produced in
significant amounts from the use of lime addition to precipitate soluble
phosphorus in the stripper supernatant.  The amount of excess lime sludge
produced will depend on the percent of plant influent flow  passing through
the sidestream chemical reactor and the wastewater bicarbonate alkalinity.
For example, if 20 percent of the influent flow receives chemical treatment
and the bicarbonate alkalinity is  150 mg/L, the additional  sludge produced
from lime addition will approximate 70 mg/L, based on plant influent flow.
Total  excess sludge produced with  the PhoStrip process can  be expected to  be
equal  to or greater than that resulting from conventional mineral addition.

     The amount of volatile fatty acids (fermentation products) available  in
the anaerobic zone relative to the amount of phosphorus that must be removed
can limit biological phosphorus removal rates, particularly in mainstream
systems.  Where influent BOD-to-phosphorus ratios are low,  volatile fatty
acid (VFA) production will also be low and the phosphorus release mechanism
will be inhibited.  In cases where VFA production from low  influent BOD
concentrations is limiting process efficiency, it may be cost effective to
consider increasing the VFA concentration in the anaerobic  zone.  This can be
accomplished by instituting one of several possible primary sludge fermenta-
tion schemes.  These schemes depend on transferring VFA's released from
primary sludge during extended fermentation periods to the  primary effluent
for transport into the lead anaerobic zone of the biological reactor.  Two
design schemes for achieving primary sludge fermentation, if needed, are
presented in Figure 18 (3).

                                    633

-------
                        Influent
                                 Primary
                                 Settling
                                Supernatant
                                                 Primary
                                                 Effluent
                                                  Thickener/
                                                  Fermenter
^_ _ Fermented Sludge Recy_cle     y (to dige:
                                                      Waste Sludge
                                                      (to digester)
                             Activated Primary Sedimentation Scheme
                         Influent
f





1
T
Primary
Settling
(deep
tank)
k Primary
^ Effluent




                     Fermented Sludge Recycle
                      Waste Sludge
                      (to digester)
                                 Settler/Thickener Scheme
           Figure  18.   Primary Sludge  Fermentation  Design Schemes
                        for Biological  Phosphorus Removal  (3).
    As  a  general rule, hiyh  influent BOD-to-phosphorus  ratios favor selec-
tion of a mainstream biological  phosphorus  removal process.   Low influent
BOD-to-phosphorus ratios  normally favor the PhoStrip process, conventional
mineral addition, or a mainstream process coupled with  primary sludge  fer-
mentation (3).

    Biological phosphorus  removal is most applicable to wastewaters with
relatively low influent TP concentrations in the range  of  3  to 6 my/L  (4).
Higher  influent TP levels  increase the probability that effluent chemical
polishing and/or filtration  will  be required to meet effluent TP limits.

    Only  activated sludge  plants  are amenable to biological  phosphorus re-
moval retrofitting.  The  sidestream features of the PhoStrip process make it
                                      634

-------
 suitable  for retrofitting with almost any type of existing aeration tankage.
 Most activated sludge configurations are acceptable for the PhoStrip aerobic
 process segment with the possible exception of contact stabilization and
 extended  aeration.  If the HOT of the contact zone of a contact stabilization
 flow regime is too short to promote satisfactory phosphorus uptake, some or
 all of the stabilization (sludge reaeration) tankage may have to be appro-
 priated for additional aerobic contact time.  Conversely, if the HOT of an
 extended  aeration reactor is so long that it is adversely affecting cell
 yield and phosphorus uptake, some of the tankage may have to be taken out of
 service to decrease the system SRT and increase biological growth rates.

    Mainstream biological phosphorus removal retrofits are most easily
 accomplished in plug flow reactors.  This preference arises from the need
 to delineate and provide separate anaerobic and aerobic (and anoxic if
 denitrification is desired) zones in a staged sequence within the existing
 tankage.  If necessary, most other activated sludge flow configurations can
 be successfully adapted to mainstream biological  phosphorus removal  by crea-
 tive engineering.  Additional  space is generally not needed for a mainstream
 process retrofit, while space for the new sidestream unit processes  must be
 provided with PhoStrip.  For this reason, a mainstream process retrofit is
 typically more easily and cheaply accomplished than a PhoStrip process
 retrofit.

 Process Descriptions

 General--

     Simplified flow schematics for achieving biological  phosphorus  removal,
 reproduced directly from Reference 5, are presented in Figure 19 for main-
 stream process options and in Figure 20 for PhoStrip process options.   Some
 of the process options shown are also designed to achieve nitrogen control,
 either nitrification or nitrification plus denitrification.  The term EBPR
 used on some of the schematics refers to "enhanced biological  phosphorus
 removal".

     The original  Bardenpho process was designed  to remove nitrogen, but not
 phosphorus.   The absence of an initial  anaerobic  zone dictated that  any phos-
 phorus removal  achieved would  be to satisfy incidental  metabolic needs only.
 The recycle  of mixed liquor from the first aerobic zone to the first anoxic
 zone,  where  soluble substrate  is normally available from  the secondary system
 influent in  substantial  quantities, is  responsible for the majority  of the
 denitrification obtained with  this flow scheme.   The second anoxic and aerobic
 zones  are provided to ensure more complete denitrification and nitrification,
 respectively.   Denitrification in the second anoxic zone  will  occur  at reduced
 rates  due to the relative lack of readily degradable soluble substrate.   Ni-
trate  nitrogen entering the lead anoxic zone in  the return sludge will  also be
 reduced rapidly in the presence of high soluble  substrate and  concentrations.

     The modified  Bardenpho process adds a fifth  zone or  stage to the  origi-
nal  configuration  to achieve dual  biological  phosphorus and nitrogen removal.
An anaerobic zone  is placed ahead of the first anoxic zone to  promote  phos-
phorus  release therein.   Although the major  denitrification reaction is

                                     635

-------
A
•^

0
            K
                 RAS
                         WAS
 A.  ORIGINAL  BARDENPHO

     • For denltrlflcatlon
       only. EBPR  Incidental.

AN


A


n


A


0
                   RAS
                             HAS
     B.  MODIFIED  BARDENPHO

         «  For EBPR. also
           termed  Phoredox.
AN
fe-

A



n



                 RAS
                          WAS
 C.  3 STAGE  PHOREDOX

     • Modified  for  partial
       denitrification.
AN
.. . 	 	 te

o

k
^
                 RAS
                          WAS
 D.  2 STAGE  PHOREDOX

     • No nitrification.
AN


A


o

kj
*1
I

                      RAS
H!
   t-ira.«,..-;
   RAS
             R
AN
te.

A

_te.

     RAS -  Return Activated Sludge
     WAS =  Waste Activated Sludge
     AN  =  Anaerobic Basin
     A   =  Anoxic Basin
                          MAS
 E.  UCT

     • RAS passes through A
       basin prior to entering AN
       basin for removal of
       residual N03~.

 F.  A/0

     • No nitrification,
       tightly compartmentalized
       AN and 0 basins.

 G.  A^/O

     • Nitrification & denitri-
       fication, tightly compart-
       mentalized AN, A A 0
       basins.

R = Recycle Flow
0 = Aerobic Basin
I = Influent
E = Effluent
C = Secondary Clarifier
    Figure 19.   Basic Flow  Diagrams  for Mainstream Biological
                 Nutrient  Control Processes  (5).
                                  636

-------
                                         WAS
                                               A.
                                               B.
                                               C.
                                         WAS
          PHOSTRIP  WITH RECYCLE
          STRIPPER  (non-nitrifying
          system).

          •  Stripper  (AN) overflow
            precipitated with lime &
            returned  to PC for settling
            &  removal with PC.
         PHOSTRIP WITH ELUTRIATION
         STRIPPER (non-nitrifying
         system).

         • Stripper (AN) "elutriated"
           with PE.  Stripper overflow
           precipitated with lime (P)
           and settled.  Chemical sludge
           disposed of separately.
           Overflow returned to PC.
         PHOSTRIP FOR NITRIFYING
         ACTIVATED SLUDGE.

         • Stripper (AN)  is "pro-
           tected" from N03- in  RAS  by
           an anoxic denitrification
           basin (A).
RAS = Return Activated Sludge
WAS = Waste Activated Sludge
AN  = Anaerobic Basin
A   = Anoxic Basin
P   = Reactor for Line Addition
S   = Lime Sludge Settler
R   = Recycle Flow
I  = Influent
E  = Effluent
PC = Primary Clarifier
PS = Primary Sludge
PE = Primary Effluent
0  = Aerobic Basin
C  = Secondary Clarifier
          Figure 20.   Basic  Flow Diagrams  for Sidestream  Biological
                       Nutrient Control  Processes  (5).
                                     fi37

-------
takiny place downstream of this added  zone,  any  nitrate  nitroyen  contained
in the return sludge will  have a neyative  impact  on  phosphorus  release  in
this zone.  Some investigators believe that  any  nitrate  nitroyen  present  in
the anaerobic zone must first be reduced  before  fermentation  of soluble sub-
strate into the VFA's used by phosphorus-removing bacteria  can  begin.   Others
theorize that fermentation reactions  can  occur simultaneously with  denitri-
fication at some unspecified moderate  level  of nitrate nitroyen.   It  is
universally acknowledged though that  whichever of the above scenarios  is
correct, denitrification in the anaerobic  zone does  partially deplete  the
supply of soluble substrate that could otherwise  be  utilized  in the fermenta-
tion products uptake/phosphorus release segment  of the phosphorus removal
cycle.

     A three-zone or three-stage Bardenpho configuration, also  known  as the
three-stage Phoredox process, is recommended by  its  proprietors where  less
stringent nitrogen removal is satisfactory.   Whereas the five-stage Barden-
pho process with effluent  filtration  has  been  designed to meet  an effluent
total nitrogen concentration of 3.0 mg/L  (3),  the three-stage alternative
should not be expected to  produce an  effluent  with less  than  5  to 6 mg/L
total nitrogen under the same conditions.  Phosphorus removal efficiency with
either alternative will depend, in large  measure, on the SBOD-to-SP ratio  in
the influent wastewater.

     A two-stage Phoredox  process option  is  shown for situations  where  nitri-
fication/denitrification is not desired.   In this option, the second-stage
aerobic zone is preceded only by a first-stage anaerobic zone with  no  inter-
vening anoxic zone.  The Anaerobic/Oxic (A/0)  process is similar  to the
two-zone Phoredox concept  except that  the  anaerobic  and  aerobic zones  are
divided into a number of equally-sized compartments  (usually  three  in  the
anaerobic zone, four in the aerobic zone)  to promote plug flow  operation.

     A modification of the basic A/0  concept called  the  Anaerobic/Anoxic/
Oxic (A^/0) process is similar to the three-stage Phoredox  process.  The
A^/0 process was conceived to provide dual phosphorus/nitrogen  control.
Like the A/0 reactor, the several zones in the A2/0  reactor are tightly
compartmentalized to create plug flow conditions.

     The University of Capetown (UCT)  process employs a  three-stage reactor
configuration with an added feature designed to  protect  the lead  anaerobic
zone from nitrate nitrogen intrusion.  The return sludge is directed to the
intermediate anoxic zone instead of the first-stage  anaerobic zone.  Nitrates
contained in the return sludge are thereby reduced downstream of  the anaerobic
zone along with the mixed liquor recycled nitrates.   Denitrified  mixed liquor
is then recycled from the anoxic zone to the anaerobic  zone.

     The above configurations are all  considered mainstream biological  phos-
phorus  removal process options because the entire forward  flow  of a treat-
ment plant must pass through both the phosphorus leaching  and phosphorus
uptake  steps.  In contrast, the PhoStrip process uses  a  sidestream flow
regime  for the phosphorus leaching (stripping) operation,  with  the forward
flow passing only through the phosphorus uptake  step.

-------
     The first two PhoStrip schematics in Figure 20 are designed for phos-
phorus removal only.  The third schematic shows an anoxic basin incorporated
in the return sludge feed line ahead of the sidestream stripper.  The
functions of the anoxic basin are to achieve partial  denitrification in
PhoStrip systems designed to nitrify and to protect the stripper from the
introduction of nitrates via the return sludge.

     The stripper supernatant is subjected to lime addition to precipitate
the leached SP contained therein.  The lime-phosphorus sludge can either
be returned to the primary clarifier (Figure 20A)  for co-settling and removal
with the raw sludge or directed to a sidestream settler (Figures 2UB and  C)  1
for subsequent separate disposal.  In lieu of either a primary clarifier  or a
separate sidestream settler, a combination reactor-clarifier can be used  to
accomplish both lime coagulation and settling of the lime-phosphorus sludge
in a single tank.  Because the precipitated phosphorus is chemically rather
than biologically insolubilized, it will not resolubilize during co-settling
with raw sludge in the primary clarifier or during subsequent anaerobic or
aerobic digester operations.

     The return sludge solids in the stripper underflow,  having been partly
stripped of their intercellular-stored polyphosphates, are returned to the
mainstream aeration tank along with that portion of the return sludge that
was not processed through the stripper.  This phosphorus-poor segment of  the
return sludge is now conditioned to biologically insolubilize enhanced quan-
tities of SP from the mainstream flow.

     Phosphorus release efficiency in the stripper can be increased by utili-
zing an elutriation stream.  Possible elutriant sources include stripper
tank underflow recycle (Figure 20A), primary effluent (Figures 208 and 20C),
lime precipitation clarifier overflow, secondary effluent, and digester
supernatant.  The type and magnitude of elutriation flow  selected is a site-
specific decision based on wastewater characteristics and operational  con-
siderations.  The decision sometimes is between a  stream  high in soluble
organics and SP, such as or digester supernatant,  and a stream low in both
constituents, such as lime clarifier overflow or secondary effluent.  In  the
first case, the presence of the soluble organics can  expedite the release of
phosphorus in the stripper through the production  and assimilation of VFA's
but at the risk of contaminating the return sludge with elutriant phosphorus.
In the second case, the contamination risk is avoided, but the substrate-
enhanced phosphorus release rate is forfeited.

North American Process Options--

     In North America, the three process configurations from the above list
employed to date are the PhoStrip process (without nitrificaiton/denitrifi-
cation), the five-stage modified Bardenpho process, and the A/U process.
More detailed flow diagrams of these three processes  are  given in Figure  21
as modified from Reference 3.  Typical  operating conditions, also modified
from Reference 3, are summarized in Table 6 for all  three processes plus  the
A/0 process combined with nitrification/denitrification (A^/O).

     PhoStrip process—Key sidestream flow rates and  other information are

-------
Influent (Q)  ^
                                  Aeration
                                   Basin
                                      Direct Return Sludge (0.2-0 5 Q)
                Phpsphprus-Stripped_ReU.irn SludgeJOVO 2
                            (Stripper Underflow)
                               Phosphorus-Rich Supernatant
                                      (0.1-0 2 Q)
                           Reactor-Clanfier Supernatant
                                                               Anaerobic
                                                              Phosphorus
                                                               Stripper
                                                                                          Effluent (Q)
                                                                                            Waste AS
                                                                                  Sidesiream Feed Sludge
                                                                                      (0.15-0.3 Q)
                                                                                Elulriation from any of:
                                                                                Stripper Underflow Recycle
                                                                                Primary Effluent
                                                                                Secondary Effluent
                                                                                Reactor-Clanfier Supernatant
                                                                                Digester Supernatant
                                                                          Reaclor-Clarifier for
                                                                          Chemical Precipitation (pH  =  9-9 5)
                                                       Waste Chemical Sludge
                                          PhoSlrip Process
^ Angornhir AriOXIC A
Influent (Q) ^ Stage SlaQe !
t
i
i.
erobic Anoxic Aero
Stage Stage Stag
i Internal Recycle (4 Q ± )
i
Return Sludge (Q ± )
Modified Bardenpho Process
i i
i i
	 	 ^ Anaerobic
Influent (Q) + *~ Stages
i i
i
Oxic Stages
(Aerobic)
i
Return Sludge (0 25-0 4 Q)
3ic ^[ Final \ ^
e "\ Clanfier / Effluent (Q) "
i
' k Waste AS

^1 Final J ^
"V Clanfier / Effluent (Q) "
-__ _ _ Tl _ _ -k. Waste AS
                                            A/0 Process
      Wastewater or Supernatant
      Sludge
      Chemical
Figure 21.   Flow  Diagrams  of Commercial  Biological  Phosphorus  Removal  Processes
                Marketed in North America  (adapted  from Reference  3).

-------
                   TABLE 6.   TYPICAL OPERATING CONDITIONS FOR COMMERCIAL BIOLOGICAL PHOSPHORUS REMOVAL
                               PROCESSES  MARKETED  IN  NORTH AMERICA  (MODIFIED  FROM REFERENCE 3)
CTl
PhoStrip
Parameter Value
AS System
F/M, kg TBOD/ -1
kg MLVSS/d
SRT, days2 --<
MLSS, mg/L 600-5,000
HOT, hr3 4-10






Stripper
Feed, 15-30
% of inf. flow
SRT, hr 5-20

Sidewater 6.1
Depth, m
Elutnation Flow, 50-100
% of stripper
feed flow
Underflow, 10-20
% of inf. flow
P Release, 0.005-0.02
g P/g VSS
Reactor-Clanfier
Overflow Rate, 48
m3/m2/d
pH 9-9.5
Lime Dosage, 100-300
mg/L
Modified Bardenpho
Parameter Value

F/M, kg TBOD/ 0.1-02
kg MLVSS/d
SRT, days2 10-30
MLSS, mg/L 2,000-4,000
HOT, hr3
Anaerobic 1 -2
Anoxic 1 2-4
Nitrification 4-12
(Aerobic 1)
Anoxic 2 2-4
Aerobic 2 0.5-1.0

Return Sludge, 100
% of inf. flow
Int. Recycle, 400
% of inf. flow















A/O A2/O
Parameter Value Parameter

F/M, kg TBOD/ 0.2-07 F/M, kg TBOD/
kg MLVSS/d kg MLVSS/d
SRT, days2 2-6 SRT, days2
MLSS, mg/L 2,000-4,000 MLSS, mg/L
HDT, hr3 HOT, hr3
Anaerobic 05-1.5 Anaerobic
Aerobic 1.5-3 Anoxic
Nitrification




Return Sludge, 25-40 Return Sludge,
% of ml flow % of inf. flow
Int Recycle,
% of inf. flow
















Value

0.15-0.25

4-8
3,000-5,000

0.5-1.5
05-1.0
3.5-60




20-50

100 300
















                  1 Based on activated sludge system design.
                  2 Average mass of solids in the system divided by average mass of solids wasted daily
                  3 Nominal hydraulic detention time, volume divided by influent flow rate

-------
superimposed on the PhoStrip process  schematic  (Figure 21).  A  key  design
feature is the SRT selected for the anaerobic stripper.  The SRT, defined  as
the mass of solids in the stripper blanket  divided  by the mass  of solids
removed per day in the stripper underflow,  can  vary  from 5 to 20 hr (3,4),
with 8 to 12 hr being more typical (3).   The sidestream feed sludye rate
to the stripper controls the distribution of phosphorus that is  removed
chemically vs. that which is removed  in  the waste activated sludye.  As
previously mentioned, this distribution  ratio typically approximates  two-
thirds via the chemical  sludye route  and one-third  in the waste  activated
sludge.

     Stripper supernatant is rich in  SP  with concentrations ranging from 15
to 10U mg/L (4).  Lime dosages necessary to maintain reactor-cl arifier  pH
values of 9.0 to 9.5 to effect precipitation of this SP load vary from  100
to 300 mg/L (3), depending on wastewater akalinity.  From a chemical  usage
standpoint, lime is more economical than metal  salts for phosphorus preci-
pitation when the phosphorus stream is concentrated  as it is in  the stripper
supernatant.  In general, lime dosage is independent of phosphorus  concentra-
tion, whereas iron or aluminum salts  must be added  on a metal ion-to-phos-
phorus molar basis.  Consequently, lime  consumption  per unit of  phosphorus
removed decreases with increasing influent  phosphorus concentration while
metal salt consumption remains roughly the  same (at  least down  to an  effluent
TP concentration of 1 mg/L) regardless of the influent phosphorus concentra-
tion.  Metal salts, however, can be used in lieu of  lime in the  PhoStrip
sidestream chemical reactor, if desired. Considering the extensive O&M
problems often encountered with lime  handling and feeding, metal salts may
represent a more cost-effective choice in some  cases despite their  higher
dose requirements.

     Stripper surface area is sized to provide  an SOR in the range  of 16 to
24 rn-Vm^/d (400 to 600 gpd/sq ft), a  range  representative of typical  gravity
thickener designs (4).  In contrast,  a much larger  SOR can be used  for the
reactor-cl arif ier or separate chemical clarifier, normally about 48 m-Vm^/d
(1200 gpd/sq ft).  The stripper SOR must take into  account the  elutriation
stream flow rate, which typically ranges from 50 to  100 percent  of  the
stripper sludye feed rate.

     This process should be able to reliably produce a 1-my/L effluent TP
without any type of effluent polishing  (4). Attainment of an effluent TP
concentration of 0.5 mg/L may require supplemental  solids removal,  such as
effluent filtration (4).  Meeting anything  less than 0.5 mg/L effluent TP
will probably involve some form of chemical polishing plus effluent filtra-
tion.

     PhoStrip plants have been installed in activated sludge plants to  date
where the existing wastewater characteristics and operating conditions  have
fallen in the ranges listed below  (4).   Until additional  information is
developed to indicate otherwise, these characteristics and conditions should
be considered prerequisites for retrofitting to the PhoStrip process.
                                    642

-------
     Influent TBOD = 70 to 300 mg/L
     Influent TP = 3 to 10 mg/L
     Secondary clarifier oxidized nitrogen =  3 to  30  mg/L
     Wastewater temperature = 10 to 30°C
     Aeration tank HOT = 4 to 10 hr
     HLSS = 600 to 5000 mg/L
     F/M loading = 0.1 to 0.5 kg TBOD/kg MLVSS/d

     The PhoStrip process is under license in North America  to Biospherics,
Inc., 4928 Wyaconda Road, Rockville, Maryland, 20852.  A total  of 13  PhoStrip
systems have been constructed in North America to  date,  although  five of
them are no longer in operation.  A fourteenth system is currently under
construction.  A list of these 14 PhoStrip systems along with  their design
capacities and current status is presented in Table 7.

     Modified Bardenpho process — Because it is designed  for  highly efficient
nitrogen removal as well as phosphorus removal, the range of total  reactor
HDT's shown in Table 6 for the modified Bardenpho  process is much higher than
for any of the other processes shown.   The range of 9.5  to 23  hr  is recommend-
ed by the vendor to cover the range of design wastewater temperatures encoun-
tered from the northern U.S. states and Canada to  the southern  U.S. states.
     TABLE 7.   PHOSTRIP SYSTEMS IN NORTH AMERICA AS  OF SEPTEMBER 1987  (7)
Plant Site
Design Flow
m^/day (mgd)
     Operating Systems
     Lansdale, Pennyslvania
     Adrian, Michigan
     Tahoe-Truckee,  California
     Savage, Maryland
     Southtowns, New York
     Brockton, Massachusetts
     Rochester, Minnesota
     Reno-Sparks, Nevada

     Systems No Longer in Operation
     Seneca Falls, New~York
     Lititz, Pennsylvania
     Carpentersville, Illinois
     Texas City, Texas
     Amherst, New York
  9,500
 26,500
 28,000
 56,800
 60,600
 68,100
 72,300
113,600
  3,400
 13,200
 18,900
 28,400
 90,800
 (2.5)
 (7.0)
 (7.4)
(15.0)
(16.0)
(18.0)
(19.1)
(30.0)
 (0.9)
 (3.5)
 (5.0)
 (7.5)
(24.0)
     System Under Construction
     Ithaca, New York
 37,900    (10.0)
                                    643

-------
     The five-stage modified Bardenpho process  is  designed  to achieve >9U
percent nitrogen removal.   Approximately 70 percent  of the  nitrate  nitrogen
produced in the system is  removed in the first  anoxic zone  by instituting  a
400-percent internal  recycle of mixed liquor from  the first aerobic zone to
this zone.  Any influent soluble substrate left over from the anaerobic zone
aids the denitrification reaction (3).  The remaining 20+ percent  is  removed
in the second anoxic zone  using endogenous destruction of mixed  liquor solids
to provide the necessary organic carbon to trigger denitrification  (3,4).

     The design SRT of the modified Bardenpho reactor (based only  on  the
solids inventory in the aerobic and anoxic stages) is typically  10  to 20
days.  Tank volumes in some designs have been increased to  produce  design
SRT's of 20 to 30 days.  The increased SRT results in increased  in-process
sludge stabilization, which may obviate the need for separate sludge  diges-
tion in the sludge handling cycle and avoid the possibility of phosphorus
being recycled back to the reactor in digester  supernatant  (3).

     Attainment of a 1-mg/L effluent TP with this  process may require an
occasional supplemental dose of metallic salt,  particularly if the  influent
SBOD-to-SP ratio is low (4).  Reliable production  of an effluent with 0.5
mg/L TP or less will  most  likely necessitate a  continuous polishing dose of
metal salt combined in some instances with effluent  filtration.

     The license for marketing the modified Bardenpho process in North
America is held by Eimco Process Equipment Co., 669  Uest Second  South, Salt
Lake City, Utah 84110.  Nine modified Bardenpho systems are currently in
operation in North America with six more under  construction.  These Ib systems
are identified in Table 8  along with individual design capacities.

     A/0 and A?/0 processes—The key features of the A/0 process are  its
short HOT and SRT and its  relative high F/M loading  rate compared  to  the
other processes listed in  Table 6.  The A/0 process  produces more  excess
sludge than the modified Bardenpho process and  higher phosphorus removal
rates per unit of BOD removed.  Unlike the 20-  to  30day SRT modified  Barden-
pho process alternative, however, A/0 systems must contend  with  the possi-
bility of biologically-removed phosphorus reentering the reactor in digester
supernatant recycle (3).  A backup chemical feed system for adding  polishing
doses of metal salt to the aerobic zone, if needed,  is recommended  to meet
effluent TP limits of 1 mg/L or less.  Some locations may be able  to  attain a
1-mg/L effluent TP concentration most or all of the  time without chemical
polishing (4), but the element of risk will probably justify the backup feed
system in most designs, particularly considering the relatively  low capital
cost of such a system.

     The sequence of reactions that occur in the anaerobic  and aerobic (oxic)
stages of the A/0 process  is illustrated conceptually in Figure  22  (4). This
conceptual schematic applies to any mainstream biological phosphorus  removal
approach provided nitrate  nitrogen is not entering the anaerobic zone in the
return sludge and/or via mixed liquor recycle.   Figure 22 depicts  concurrent
SBOD uptake and SP release in the anaerobic zone followed by continued SBOD
removal and cellular synthesis combined with "luxury" SP uptake  in the aero-
bic zone.

                                     644

-------
TABLE 8.  MODIFIED BARDENPHO SYSTEMS IN NORTH AMERICA AS  OF  SEPTEMBER  1987  (8)

                                                       ^Design  Flow
     Plant Site	mj/d        (mgd)

     Operating Systems
     Orchard Development, Pennsylvania                   800      (0.2)
     Pluckemin, New Jersey                             3,200      (0.85)
     Palmetto, Florida                                 5,300      (1.4)
     Payson, Arizona                                   6,400      (1.7)
     Tarpon Springs, Florida                          15,100      (4.0)
     Easterly Orange County Sub-Regional,  Florida      22,700      (6.0
     Kelowna, British Columbia                        22,700      (6.0)
     Fort Meyers (South Sub-Regional), Florida         45,400     (12.0)
     Fort Meyers (Central Sub-Regional),  Florida       46,400     (12.0)
Systems Under Construction
Oldsmar, Florida
Cocoa, Florida
Easterly Orange County Sub-Regional
(expansion) , Florida
Rogers, Arkansas
Orlando, Florida
Springdale, Arkansas

8,500
17,000

22,700
25,400
45,400
59,000

(2.25)
(4.5)

(6.0)
(6.7)
(12.0)
(15.6)
     When nitrogen removal  is required,  the A^/O  modification  of  the  basic
process is utilized.   An anoxic zone,  consisting  of  two  or  more baffled
stages, is interposed between the anaerobic and aerobic  z,nes.  Nitrified
mixed liquor is recycled from the last stage or compartment of the  aerobic
zone to the first stage of  the anoxic  zone.  Nitrogen  removal  will  not be
as complete in this process as in the  modified Bardenpho process  due  to  the
lack of second anoxic and aerobic zones.  Using internal  recycle  rates of
100 to 300 percent of the influent flow, overall  nitrogen removals  of 40 to
70 percent can be expected  (3).

     The North American license holder of the A/0 and  A^/0  processes  is  Air
Products & Chemicals, Inc., P.O.  Box 538, Allentown, Pennsylvania 18105.  Of
the 15 full-scale A/0 systems sold in  North America  to date, two  are  in
operation and 13 are  under  construction.  The list of  North American  A/0
systems is summarized in Table 9  along with their design capacities.

Phosphorus Removal Performance

PhoStrip Process--

     Basic design information and documented past phosphorus removal  perform-
ance data for seven full-scale PhoStrip  systems are  summarized in Tables 10
and 11, respectively  (3).  Two of the  systems, Seneca  Falls, New  York, and
Amherst, New York, are among those PhoStrip units that are  no  longer  in  oper-
ation (see Table 7).   The Seneca  Falls project was a full-scale demonstration


                                    645

-------
                                          SLOTS FOR SCUM TRANSPORT BETWEEN STAGES
WASTEWATER FEED
                                                       . « *•*  »*

                                                      »*.*"*'»* *
                                                      •***••*.*L».-»
 Figure  22.   Conceptual Sequence  of  Anaerobic and Aerobic Reactions in the A/0 Process  (4)

-------
       TABLE 9.  A/0 SYSTEMS IN NORTH AMERICA AS OF SEPTEMBER 1987  (7)
                                                   Design Flow
     Plant Site	m3/d       (myd)

     Operating Systems
     Pontiac, Michigan                           13,200     (3.b)
     Largo, Florida                              56,800    (15.0)
Systems Under Construction
Titusvi lie, Florida
Montgomery, Pennsylvania
Warminster, Pennsylvania
Newark, Ohio
Fayettevil le, Arkansas
Huron River Valley, Michigan
Rochester, New York
Springettsbury, Pennsylvania
York, Pennsylvania
Genesee County, Michigan
Lancaster, Pennsylvania
West Palm Beach, Florida
Baltimore, Maryland

11,400
18,200
30,300
37,900
41,600
45,400
56,800
56,800
98,400
113,600
113,600
208,200
265,000

(3.0)
(4.8)
(8.0)
(10.0)
(11.0)
(12.0)
(15.0)
(15.0)
(26.0)
(30.0)
(30.0)
(55.0)
(70.0)
that was scheduled to be terminated after completion  of planned  evaluation
studies.  At Amherst, where the influent TP concentration  has  dropped  to
lower-than-anticipated levels of 3 to 4 my/L,  two-point addition of  ferric
chloride has been found to be more effective than  PhoStrip in  removing phos-
phorus.  Amherst also experienced mechanical  problems with the PhoStrip lime
feed system, which may have contributed ta the City's decision to discontinue
use of the process.

     Four of the seven plants listed employ second-stage nitrification sys-
tems.  Partial  nitrification also occurs in the first-stage of the two-stage
Savage, Maryland plant.  With the exception of Savaye, the nitrifying  con-
ditions did not impose nitrate nitrogen loads  on the  PhoStrip  strippers
during the data collection periods indicated in Table 11 because nitrifica-
tion was taking place downstream of the stripper feed sludge takeoff point.

     Primary clarification is provided at all  of the  plants shown except  the
Lansdale, Pennsylvania facility.  Here, a 24-hr in-line flow equalization
tank is used instead.  Flow equalization is also provided  at three other
plants where primary clarification is practiced.

     Four of the treatment plants were utilizing effluent  filtration during
their data collection periods.  The effluent phosphorus data given in  Table
11 for these four plants represent filtered effluent  except for  Savage.  The
effluent phosphorus data for Savage are for samples taken  after  the  first-
stage activated sludge system (3).  The improvement noted  in phosphorus

                                    647

-------
         TABLE 10.   BASIC DESIGN  INFORMATION FOR FULL-SCALE PHOSTRIP  SYSTEMS  (3)
Parameter
Design flow, m3/d
Final eff. TP sld , mg/L
Aeration by Oxygen or Air
Aeration mode
1 - or 2-stago sec.
treatment
Equalization
Final filtration
Sludge handling
Strippers, no
Reactor-Glanders or
Mixer/Flocculators, no.
Elutnation source2
Seneca Falls,
N.Y.
3,400
1.0
A
Complete Mix
1
No
No
Thickening,
Anaer. Dig.
1
MF 1
SR
Landsdale,
Penn.
9,500
20
A
Plug Flow
2
Yes
No
Thickening,
Vac Fill
1
RC 1
RC/SEC
Adrian, Mich
26,500
1.0
A
Conv.
2
Yes
Yes
Thickening,
Anaer. Dig
1
MF 1
PRI
Savage,
Maryland
56,800
0.3'
A
Plug Flow or
Step Feed
2
Yes
Yes
Thickening,
Anaer Dig
2
RC 2
RC
Southtowns,
N.Y.
60,600
1.0
O
Plug Flow
1
No
Yes
Filler Press,
incineration
4
RC4
RC
Amherst,
N.Y
90,900
1.0
O
High Rate
2
Yes
Yes
DAF
Thickening
2
RC 1
RC
Reno-
Sparks,
Nevada
113,700
0.51
A
Plug Flow
1
No
Planned
Anaer. Dig.
5
MF 2
SR
1 With final final filtration; chemical polishing available but not utilized
2 Sludge Recycle elutnation; Reactor-Clanfier overflow elulnation; PRhmary effluent supplement; SECondary effluent.
          TABLE  11.   PERFORMANCE DATA  SUMMARY  FOR  FULL-SCALE  PHOSTRIP SYSTEMS  (3)
                                                     Total Phosphorus, mg/L
  Plant
                  Design  Startup  Data
                   Flow    Date  Period
                                           Influent Averages
Effluent Averages
Notes
Seneca Falls,
N.Y.
Landsdale, Penn
Adrian, Michigan



Savage,
Maryland

Southtowns, N Y.
Amherst, N.Y.
Reno-Sparks,
Nevada
m3/d
3,400

9,500
26,500



56,800


60,600
90,900
113,700

1973

1982
1981



1982


1982
1982
1981

mo.
1

12
11



6
1
1
4
12
4

mm. mo. ave. mo. max. mo.
63

4.0 52 64
3.4 4.4 5.3



57 81 9.3
66
7.0
2.3 32 4.1
2.9 5.2 14 3
7.0-7.3

mm. mo.

0.6
<0 1



0.5


0.3
04


ave mo.
0.6

1 2
04



1 2
1.7
05
05
1.3
0.8-1.1

max. mo

2.0
0.6



1 7


0.9
2.5


Full-scale
demonstration

Excludes periods
of upset due to
other plant
problems

July 1984
April 1985


9/82-12/82

                                                  648

-------
removal performance for Savage in April  1985 resulted from changing the
aeration tank operating mode from step feed to plug flow and replacing part
of the reactor-clarifier overflow elutriation stream with stripper underflow
recycle.  The modified elutriation scheme was credited with increasing
stripper overflow orthophosphorus concentration from 7.2 my/L in July 1984 to
17.6 mg/L in April 1985.

     As indicated in Table 11, effluent  TP for all  seven PhoStrip systems
for the data periods considered ranged from 0.4 to 1.7 rng/L.  The average
effluent TP concentration for the seven  plants was  U.9 my/L.  It should be
remembered, though, that performance data for three of the plants were based
on filtered effluents.

Modified Bardenpho Process--

     Basic design parameters for the first two full-scale modified Bardenpho
systems in North America, Palmetto, Florida (United States), and Kelowna,
British Columbia (Canada), are given in  Table 12 (3).  A 1-year performance
summary (April 1981 through March 1982)  for Palmetto is presented in Table 13
(3).  Two years of available performance data (January 1983 through December
1984) are summarized in Table 14 for Kelowna (3).

     The total reactor design HOT for Kelowna is approximately twice as long
as for Palmetto and the design SRT 1.5 to 2.0 times that of Palmetto because
of the substantially colder wastewater temperatures experienced at Kelowna
(3).  The secondary clarifier design SOR and the polishing filter design
application rate are also much more conservative for Kelowna.

     Required effluent (filtered) limits for Palmetto are 5 mg/L for TBOD,
5 mg/L for TSS, 3 mg/L for total  nitrogen, and 1 mg/L for TP (3).  The
corresponding filtered effluent limitations for Kelowna are 8, 7, 6, and 2
mg/L, respectively (3).

     Palmetto more than met its required effluent  limits for TBOD, TSS, and
total nitrogen for the year of data shown in Table  13.  For effluent TP,
however, the 1-mg/L limit was met only during 4 of  the 5 months when a small
polishiny dose of alum was added prior to secondary clarification.  The some-
what limited phosphorus removal capacity exhibited  was attributed to a rela-
tively weak influent wastewater.   The influent TBOD-to-TP ratio, which aver-
aged 18.8 for the year, was not especially low.  It is not known, however,
what the primary effluent SBOD-to-SP ratio was during th-is period.  This
soluble ratio would be the more critical factor in  determining the phosphorus
release rate in the first-stage anaerobic zone.

     The less strinyent effluent  limitations at Kelowna were reportedly met
throughout the 2-year data period described in Table 14.  This period
included operation in a two-train mode,  a single-train mode, with thickener
supernatant feeding, and with the return sludge being split between the
anaerobic zone and the first anoxic zone (3).  With the influent load only at
about 54 percent of the total plant design level  during this period, the
single-train operation resulted in a load equal to  approximately 110 percent
of design.  Effluent requirements were also reportedly met during the 5-1/2

                                    649

-------
              TABLE 12.  BASIC DESIGN INFORMATION FOR FULL-SCALE
                         MODIFIED BARDENPHO SYSTEMS (3)
Parameter
Startup date
Flow, m-Vd
Palmetto,
Florida
10/79
5,300
Kelowna,
British Columbia
5/82
22,700
Detention time, hr (no. cells)
  Anaerobic zone                         1.0 (1)
  Anoxic 1 zone                          2.7 (1)
  Nitrification zone                     4.7 (1)
  Anoxic 2 zone                          2.2 (1)
  Reaeration zone                        1.1 (lj
  Total                                 11.6 (5)

SRT, days                                20

MLSS, my/L                             3,500

Temperature, °C                        18-25

Sec. clarifier application rate,
  m3/m2/d                               22.3

Polishing filter application rate,
 2.0 (1)
 4.0 (4)
 9.0 (9)
 4.0 (4)
 2.0 (2)
21.0 (207

30-40

3,000

  9-20
  14.0
m-3 /rn^
Primary
Biologi
/d
treatment
cal sludge handling
93.7
No
Drying Beds
23.4
Yes
DAF Thickening,
Composting
month single-train period of operation (3).

     Both plants utilize supplementary fermentation schemes  to increase the
concentration of fermentation products (VFA's)  in the anaerobic zone (3).
At Palmetto, return sludge is directed to the primary clarifier rather than
the anaerobic zone to provide additional  fermentation time.   At Kelowna, this
objective is accomplished by holding raw  solids in the primary sludge gravity
thickener for an extended period and recycling  the thickener supernatant to
the anaerobic and/or first anoxic zones.

     Neither plant employs anaerobic or aerobic sludge digestion because of
potential recycling of resolubilized phosphorus in the supernatant of either
unit process back to the main plant flow  (3).  Sludge handling and disposal
techniques are used that do not result in recycle sidestreams high in SP.
                                    650

-------
           TABLE  13.   PERFORMANCE  DATA SUMMARY (1981-82)  FOR PALMETTO,
                       FLORIDA  MODIFIED BARDENPHO  SYSTEM (3)
Parameter
Influent
Flow, m3/d
TBOD, mg/L
TSS, mg/L
Temperature, °C
TKN, mg/L
NH4-N, mg/L
Total P, mg/L
Ortho P, mg/L
Alkalinity, mg/L
Filtered effluent
TBOD
TSS, mg/L
Total N, mg/L
NO3-N, mg/L
NH4-N, mg/L
Total P, mg/L
Ortho P, mg/L

April

3,200
164
155
25
31.8
25.0
9.2
65
174

2
3
2.1
1.0
04
2.5
2.2

May

3,000
159
157
27
40.8
25.2
6.4
6.1
169

1
2
2.1
1.3
0.3
3.4
1.4

June

3,500
124
144
29.5
30.1
20.4
7.0
5.3
156

1
2
1.9
1.0
0.3
2.6
2.5

July

3,600
104
112
30.5
25.0
18.7
5.6
4.5
154

1
2
2.8
1.9
0.2
1.8
1.7

Aug.

5,500
74
76
295
19.7
12.7
4.1
2.8
143

1
2
2.0
1.2
0.2
1.5
1.1

Sept.

5,900
67
76
29
21 9
12.7
4.9
35
140

1
1
1.7
1.1
0.2
1.2
1.3

Oct.

3,700
113
116
28
28.1
17.8
6.3
47
144

1
2
1.9
1.1
0.2
1.1
0.9
*
Nov.

3,300
157
160
27
40.0
22.6
8.5
59
171

1
2
2.1
1.3
0.2
0.7
0.7
*
Dec.

3,200
182
182
24
38.2
27.2
8.8
5.9
198

1
2
2.5
1.5
04
1.6
1.0

Jan.

3,600
160
141
23
37.7
28.0
8.7
5.4
191

1
1
2.7
1.9
0.3
0.6
0.5
*
Feb.

3,700
163
167
23
42.4
25.8
8.0
5.2
201

1
2
2.6
1.8
0.1
0.8
0.7
*
March

4,500
150
128
23
32.4
23.7
6.6
4.4
187

1
3
28
2.1
0.2
0.9
0.8
*
Minimal alum dose applied prior to secondary clarification.
       Both systems use submerged turbines  for  aeration.   Kelowna  also uses
  them for mixing without air supply in the anaerobic  and  anoxic zones (3).
  Fine bubble diffusers have been employed  for  aeration at Payson,  Arizona,  and
  the Carrousel oxidation ditch process has been used  in modified  Bardenpho
  designs at Fort Meyers and Orange County, Florida.

  A/0 Process--

       The only two full-scale A/0 systems  in operation to date are located  at
  Largo, Florida, and Pontiac, Michigan (see Table 9).  Both  of these  A/0  sys-
  tems are preceded by primary clarification.   Neither is  followed  by  effluent
  filtration.  An existing contact stabilization system was  retrofitted  to an
  A/0 system at the Largo facility (3).  At Pontiac, two of  four existing  plug
  flow activated sludge trains were converted to A/0 trains  to afford  a  side-
  by-side comparison of biological phosphorus removal  with conventional  acti-
  vated sludge treatment (3).

       The Largo reactor was subdivided into 10 stages with  a total  design HOT
  of 4.1 hr (3).  When operated to remove phosphorus,  nitrify, and  partially
  denitrify, the reactor sequence consists  of three anaerobic stages,  two
  anoxic stages, and five aerobic stages with mixed liquor recycled from the
  fifth aerobic stage to the first anoxic stage.  When the City's  objective  is
  to remove phosphorus only, the SRT is lowered by increasing the  activated

                                       651

-------
 TABLE  14.   PERFORMANCE  DATA  SUMMARY  FOR KELOWNA, BRITISH COLUMBIA MODIFIED
            BARDENPHO  SYSTEM  BASED ON CUMULATIVE FREQUENCY PLOTS  (3)
 Parameter
Median
                                                       Lower 5%	Upper 5%
 Influent
 (1/83-12/84)
Flow,
COD, rng/L
TKN, mg/L
NH4-N, mg/L
Total P, mg/L
Ortho P, mg/L

Final Effluent (Filtered)
(1/83-12/84)

TKN, mg/L
N03-N, mg/L
NH4-N, mg/L
Total P, mg/L
Ortho P, mg/L

Final Effluent - 1 Train
(5/22/84-11/9/84)

Flow, m^/d
NOs-N, mg/L
NH4-N, mg/L
Ortho P, mg/L
                                            12,400
                                               195
                                              24.5
                                              17.b
                                               4.5
                                               3.8
                                               1.5
                                               1.8
                                               0.1
                                               0.8
                                               0.77
                                            14,000
                                               2.0

                                               l.'l
           10,400
              150
             19.0
             15.0
              3.3
              3.0
              0.2
              0.8
             C0.1
              0.2
              0.15
           12,000
              1.2

              o!o8
10,000
   275
  33.5
  21.1
   5.8
   4.3
   1.8
   4.2
   6.0
   1.8
   2.25
17,000
   3.4
   0.75
   1.75
sludge wasting rate and the two anoxic stages are operated as additional
anaerobic stages.

     Table 15 summarizes 5 months of Largo A/0 performance data for the non-
nitrifying mode and 6 months when the system was nitrifying (3).   As would
be expected, effluent TP and orthophosphorus were higher for the  nitrifying
operational  mode.

     Average operating conditions for an 8-1/2 month period spanning parts
of 1984 and 1985 are presented for the Pontiac A/0 system in Table 16 (3).
The system was operated at various times to fully nitrify and at  other times
to partially nitrify.  Anoxic cells for denitrification were not  utilized so
the full  impact of nitrate nitrogen in the return sludge was imposed on the
anaerobic zone.  Performance for four operating phases during the above 8-1/2
month period are summarized in Table 17 (3).

     Anaerobic digester supernatant was returned to the A/0 system during

-------
    TABLE Ib.  PERFORMANCE DATA SUMMARY FUR LARGU,  FLORIDA A/0 SYSTEM (3)
Parameter                   Non-Nitrification*	Nitrification*
Data period
TBOD, mg/L
TSS, mg/L
Total P, mg/L
Ortho P, mg/L
2/81 - 6/81
7 (6-8)
10 (8-13)
1.4 (1.2-1.5)
0.6 (0.5-0.8)
9/81 - 2/82
5 (4-7)
18 (10-22)
1.7 (1.3-2.2)
1.0 (0.5-2.0)
''Data ranges are shown in (


Phases II and IV.  Minimal  SP concentrations were measured in  the digester
supernatant; consequently,  no adverse impact of the supernatant  recycle
on A/0 system performance could be detected.  The exact reason why more
phosphorus was not solubilized during anaerobic digestion is  not  clear.  One
explanation offered by the  investigators is the formation of  a magnesium
ammonium phosphate precipitate in the digesters, but more research is  needed
to verify this hypothesis (3,4).

     Effluent TP at Largo was greater than 1.0 mg/L for both  modes of  opera-
tion, while at Pontiac, effluent TP was well below 1.0 mg/L for  all  four
phases documented.  Probable reasons for this difference were  the lower
influent TP levels at Pontiac [3.0 to 4.1 my/L vs. 7.0 to 9.4  mg/L (3)] and
Pontiac's higher influent TBOD-to-TP ratios [33 to 39 vs. approximately 12
(3)].  The high influent organics-to-phosphorus ratios at Pontiac were
apparently sufficient to compensate for the soluble substrate  depleted in
the anaerobic zone by the return sludge nitrate nitrogen.

     The Pontiac 13,200-m3/day (3.b-mgd) A/0 retrofit was accomplished at a
capital  expenditure of $b7,000 in 1984 dollars (4).  Wooden baffles were
utilized to divide the aeration tanks into the desired stages.  Mixing in
the anaerobic stages was achieved with side-mounted submersible  mixers after
first plugging the existing  diffuser lines in those stages (3).   The normal
license fee was waived for  Pontiac beacause the project was a  O.S. EPA-
sponsored demonstration (4).

Operationally Modified Activated Sludge Plants--

     Existing activated sludge plant operating patterns can be modified to
simulate biological phosphorus removal performance achieved by proprietary
mainstream processes.  This  modification is effected by turning  off the
aeration devices in the front segment of the aeration tank to  create the
anaerobic fermentation conditions essential to initial soluble organics
uptake and SP release.

     Modifications as described above were implemented at the  Reedy Creek,
Florida, and DePere, Wisconsin plants (3).  At the Reedy Creek plant,  which
serves the Walt Disney World resort complex at Lake Buena Vista,  the air
supply to the first third of each of four plug flow aeration  basins was

                                    653

-------
         TABLE  16.   OPERATING  DATA  SUMMARY  FOR  PONTIAC A/0  SYSTEM  (3)
         Parameter
         Operating  dates
         Average flow,
         Average HOT,  hr  (no.  cells)
           Anaerobic zone
           Aerobic  zone
         SRT,  days
         Temperature,  °C
         Primary treatment
         Biological  sludge  handling
                                 Value
                           7/13/84  -  3/31/8b
                                 12,200

                                 1.8  (3)
                                 6.7  (4)
                                 16-24
                                 10-17
                                  Yes
                          Anaerobic Digestion
        TABLE 17.  PERFORMANCE DATA SUMMARY  FOR  PONTIAC  A/0  SYSTEM (3)
Parameter
Phase I
          Phase II*
               Phase III
                                                                   Phase IV*
Influent
Flow,
TBOD, mg/L
SBOD, mg/L
NH4-N, mg/L
Total P, mg/L
Soluble P, mg/L
Temperature, °C

Reactor

MLSS, mg/L
MLVSS, mg/L
SRT, days

Effluent
11,300
  110
   65
   15
   2
 3.2
 1.9
17
 2,820
 1,800
    24
10,800
  137
   65
   17.8
    4.1
    2.2
   16
           2,410
           1,670
              21
12,070
  143
   87
   16.1
    3.7
    2.2
   11
                2,340
                1,640
                   19
TBOD, mg/L
SBOD, mg/L
NH4-N, mg/L
N03-N, mg/L
Total P, mg/L
Soluble P, mg/L
TSS, mg/L
VSS, mg/L
6.2
1.8
0.9
10.4
0.8
0.7
6
4
9.4
3.0
2.8
11.6
0.7
0.6
7
4
12.9
2.6
5.9
6.7
0.4
0.3
8
5
14,680
  112
   65
   18.5
    3.0
    1.6
   10
                2,360
                1,590
                   16
                                                                       12.7
                                                                        2.0
                                                                        4.5
                                                                        8.8
                                                                        0.7
                                                                        0.5
                                                                       10
                                                                        6
*Anaerobic digester supernatant returned during these phases.
                                    654

-------
turned off.  No interstaye baffles were installed, and backmixing from the
aerated section was adequate to keep solids in suspension in the anaerobic
zone.  The stabilization basin of a contact stabilization system was con-
verted to an anaerobic zone at DePere.  Existing submerged turbine aerators
without air supply were utilized for mixing.  The complete mix contact tank
was used for the second-stage aerobic zone.

     Both plants were completely nitrifying during a 3-month test period from
June through August 1984.  Denitrification of return sludge nitrates was also
occurring in both plant's anaerobic zones.  Mixed liquor recycle from the
aerobic zone to the anaerobic zone to increase nitrogen removal  was not
practiced at either plant.  Operating and performance data for the above 3-
month test period are summarized in Table 18.  Excellent phosphorus removal
was obtained in both plants.

           COMPARISON OF CHEMICAL AND BIOLOGICAL PHOSPHORUS REMOVAL

Economics Stan d point

     Cost estimates for retrofitting existing wastewater treatment plants
vary widely depending on the assumptions made in developing the estimates.
For chemical phosphorus removal, the handling and disposing of the addition-
al sludge generated by mineral addition is potentially the most significant
cost in the entire estimate and, at the same time, the most difficult to
generalize.  If an existing plant is operating below design load and the
sludge processing facilities have excess capacity available, only minor
increases in retrofit capital and operation and maintenance (O&M) costs may
be involved.  Conversely, if the existing plant is fully loaded or overloaded,
considerable increases in capital and O&M costs may result from retrofitting
to chemical phosphorus removal.

     For biological phosphorus removal, the degree to which existing plant
treatment facilities can be incorporated in a retrofit design can signifi-
cantly affect the costs of conversion.  This factor is usually of more
importance in retrofitting to mainstream biological phosphorus removal
schemes than to the PhoStrip process.  On the other hand, the PhoStrip pro-
cess will  produce significantly more additional sludge to handle and dis-
pose of than the mainstream process options.  License fees for proprietary
biological  nutrient control  processes are generally determined on a case-
by-case basis and can have a substantial impact on overall cost effective-
ness.

     The applicable effluent TP limitation is another important consideration
in estimating costs for a phosphorus removal retrofit.  For the mainstream
biologically-based processes, achieving any effluent TP concentration below
1.0 mg/L,  and in some cases including 1.0 mg/L, will typically require
effluent polishing, either in the form of a small  dose of metal  salt supple-
ment or granular media effluent filtration or both.  The PhoStrip process
would not normally be expected to require effluent polishing except for
effluent TP requirements of O.b my/L or less.  Likewise, conventional  chemi-
cal addition should not require effluent polishing (filtration)  except at TP
residual levels of 0.5 my/L or less.

-------
       TABLE 18.   OPERATING  AND  PERFORMANCE DATA  SUMMARY  FOR
                  OPERATIONALLY  MODIFIED  ACTIVATED SLUDGE  PLANTS  (3)
     Parameter	Reedy  Creek	DePere	

     Operating Data

     Design flow,  m3/d                 22,700               53,7bO
     HOT,  hr
       Unaerated  zone                      3.0                  7.5
       Aerated zone                         6.0                 15.0
     Sec,  clar. overflow rate,
       nWrn2/d                            14.7                 17.9
     SRT,  days                             7.2                 10.6
     MLSS, mg/L                        2,100                3,000
     Return sludge ratio                   0.59                0.81
     Primary treatment                    Yes                   No
     Sludge handling                 DAF  Thickening,      OAF  Thickening,
                                    Aerobic Digestion,     Filter  Press,
                                     Land  Spreading        Incineration

     Performance  Data

     Influent

     TBOU, mg/L                          155                  150
     SBOD, my/L                           85                   86
     Total P, rng/L                         6.7                  5.1
     Ortho P, mg/L                         5.3                  1.9

     Effluent

     TBOU, my/L                            3                    7
     TSS,  my/L                            13                    7
     Total P, my/L                         0.9                  0.3
     Ortho P, my/L                         0.4                  0.1
     NH4-N, my/L                            0.7                  1.4
     The authors of the C8DB Handbook (4)  prepared  cost  estimates  for retro-
fitting to chemical phosphorus removal  (1986  U.S. dollars).   They  chose not
to develop generalized cost estimates for  retrofitting to biological  phos-
phorus removal  because of the uncertainties involved.  The chemical  retrofit
estimates are based on the addition of  alum and polymer  and  are specific for
price quotations in the CBDB.  These estimates  were generated for  four dif-
ferent effluent TP limitations (2.0, 1.0,  0.5,  and  0.2 mg/L)  and two  influent
TP ranges (6 to 10 my/L and 3 to 6 mg/L).   The  costs of  handling and  dispos-
ing of the chemical phosphorus sludge produced  and  for possible effluent
polishing at the lower effluent TP limits  were  not  considered,  i.e.,  the
estimates include the costs associated  with the dosing of chemicals  only.

-------
        Capital  cost estimates for dosing alum and polymer in the  CBDB are shown
   in Table  19 (4).  Estimated chemical  costs are given  in Table 20  (4).  As
   facilities is a small  fraction of the total capital  cost of a conventional
   activated sludge plant.   Estimated  chemical costs  escalate dramatically as
   the  required  effluent  TP level becomes more stringent.  The ranges of esti-
   mated  chemical costs also become increasingly broad  with decreasing allowable
   effluent  TP,  reflecting  the higher  level  of dependence of chemical  dose
   requirements  on wastewater characteristics and other  site-specific conditions
   at low effluent TP limitations.

        More extensive phosphorus removal retrofit cost  estimates  were made by
   the  authors of Reference 4 to define  the  technical and economic feasibilities
   of modifying  existing  plants in Canada for this purpose.  Estimates were pre-
   pared  for metal salt addition using ferric chloride  and the modified Barden-
   pho, UCT, A/0, and PhoStrip biological processes.  Three existing  plant
   configurations were considered:  primary  treatment,  conventional  activated
   sludge (CAS), and extended aeration.   Estimates were  generated  for two dif-
   ferent  effluent TP limitations (1.0 and 0.3 mg/L).

        For  brevity, only the results  of the estimates  dealing with  the CAS
   configuration will be  summarized in this  paper.   In  addition, since no full-
        TABLE 19    ESTIMATED CAPITAL  COSTS FOR  STORAGE AND DOSING EQUIPMENT
                    FOR CHEMICAL  PHOSPHORUS REMOVAL IN THE CBDB  (4)#
Plant Size
       2.0 mg/L
                                                 Effluent TP
1.0 mg/L
0 5 mg/L
0 2 mg/L
Influent TP: 6-10 mg/l
< 380 m3/d
380-3,800 m3/d
> 3,800-1 8,900 rrvVd
> 18,900-37,800 m3/d
> 37,800 m3/d *
Influent TP: 3-6 mo/L
< 380 m3/d
380-3,800 m3/d
> 3,800-18,900 m3/d
> 18,900-37,800 m3/d
> 37,800 m3/d *

34,000
54.000
130,000
170,000
213,000

34,000
34,000
115,000
160,000
200,000

34,000
54,000
130,000
170,000
213,000

34,000
54,000
115,000
160,000
200,000

34,000
54,000
145,000
170,000
213,000

34,000
54,000
120,000
170,000
213.000

41,000
87,000
185,000
200,000
250,000

41,000
79,000
185,000
200,000
250,000
   To put these capital costs in perspective, the approximate capital costs for conventional secondary treatment plants without phosphorus
   removal utilizing the activated sludge process, vacuum filter sludge dewatenng, arid landfilling ol dewatered sludge are.
   Design Flow
     380 m3/d
    3,800 m3/d
   18,900 m3/d
   37,800 m3/d
 Capital Cost
 $2,400,000
 $8,000,000
$18,600,000
$29,300,000
 * Capital cost estimates of 25 percent above the 18,900-37,800 m3/d estimates are recommended across the board for plant sizes above
   37,800 m3/d
                                          657

-------
               TABLE 20.  ESTIMATED CHEMICAL COSTS FOR CHEMICAL
                          PHOSPHORUS REMOVAL IN THE CBDB (4)
Effluent TP
Influent TP Limitation
(mg/L) (mg/L)
6-10 2.0
1.0
0.5
0.2
3-6 2.0
1.0
0.5
0.2
Unit Chemical
Cost
($71000 m3)
18 -
22 -
27 -
36 -
11 -
13 -
16 -
22 -
22
27
38
92
14
17
23
57
Annual Chemical
Cost
($/yr/1000 m3)
6550 -
8050 -
9850 -
13,150
4000 -
4750 -
5850 -
8050 -
8050
9850
13,850
-33,600
5100
6200
8400
20,800
scale UCT systems have yet been installed in North America,  only the modi-
fied Bardenpho, A/0, and PhoStrip systems are included in the CAS cost
estimate summaries presented herein.

     A flow diagram of the model  CAS  plant chosen for the Canadian estimates
is illustrated in Figure 23 along with selected  design criteria (5).  This
was the basic flowsheet used for preparing chemical  addition and biological
phosphorus removal retrofit estimates.  Super-imposition of the modified
Bardenpho, A/0, and PhoStrip retrofit alternatives on this flowsheet is shown
in Figures 24, 25, and 26, respectively (5).

     For the mineral addition option, Reference  5 assumes ferric chloride
doses of 8 and 14 mg Fe3+/L, respectively, for the 1.0- and  0.3-mg/L TP
effluent limits.  Increases in total  plant sludge generation of 26 and 42
percent were also assumed for the 1.0- and 0.3-my/L  TP effluent objectives,
respectively.  To meet the 0.3-mg/L TP effluent  limit, effluent filtration
was assumed to be necessary for the mineral  addition alternative.  No efflu-
ent polishing provisions were incorporated in the estimates  to attain the
1.0-mg/L TP effluent limit.

     For the mainstream modified Bardenpho and A/0 biological phosphorus
removal retrofit estimates, either supplemental  ferric chloride dosing
or dual-media effluent filtration was assumed to be  necessary to meet the
1.0-mg/L TP residual and both supplemental chemical  dosing and dual-media
effluent filtration to achieve an effluent of 0.3 mg/L TP.  For the 1.0-
mg/L TP effluent goal, the assumption was made that  ferric chloride would
be added (dosing rate unspecified in  Reference 5) only during effluent
excursions above 1 mg/L TP.  Ferric chloride at  a dosing rate of 6 mg
Fe3+/L, equivalent to the difference  in the selected chemical dosages to
achieve effluent TP limits of 1.0 and 0.3 mg/L for the mineral addition
option, was assumed for the 0.3-mg/L  TP effluent goal.  No effluent polishing
requirements were assumed to be necessary for the PhoStrip process to meet

                                     658

-------
                 PLANT TYPE : CONVENTIONAL ACTIVATED SLUDGE
                                                                                         Design Criteria
                              PROCESS FLOW SHEET
RAW SEWAGE
     SUPERNATANT
                                        AERATION
                                          BASIN

SLU
PUM
STA'

DGE
PING
DON


RETURN ACTIVATED SLUDGE /



1 /
SLUDGE
PUMPING
STATION

     SLUDGE HAULED
       TO  DISPOSAL
                                                                       TREATED
                                                                       EFFLUENT
Headworks:
   Manual Bar Screen
   Aerated Grit Chamber
-  Comminutor
-  Parshali Flume
Primary Clarif ier:
Surface Overflow Rate
   @ Peak Flow (m3/m2-d)      80-120
Sidewater Depth (m)            3.0-4.6
Aeration System:
Organic Loading Rate
   (g BOD/m3-h)              13-30
F/M  (d-1)                     0.2-0.5
Secondary Clarif ier:
Surface Overflow Rate
   @ Peak Flow (m3/m2.d)      35
Sidewater Depth (m)            3.6-4.6
Anaerobic Digestion:
Volatile Solids Loading
   (kgVS/m3-d)               0.65-1.6
Volatile Solids Destroyed (%)    50
Chlorine Contact:
-  30 min HRT
-  8-15 mg/L Chlorine Dosage
                 Figure 23.   Flow Diagram  and Design  Criteria  for Model CAS  Plant Selected For
                              Canadian Biological Phosphorus Removal  Retrofit Cost Estimates

-------
                                                                                            Retrofit Design Criteria
31
31
                         PLANT TYPE : CONVENTIONAL ACTIVATED SLUDGE
                                   PROCESS FLOW SHEET
                                          INTERNALECYCLE
Bardenpho Basin - 5 Stage

 Stage 1:   Anaerobic  -   1.0 h HRT
                                                                                     Stage 2:   Anoxic
                    -  3.1 h HRT
                                                                                     Stage 4:   Anoxic

                                                                                     Stage 5:   Aerobic

                                                                                              Total
                    -  0.5 h HRT

                    -  0.5 h HRT
                       9.9 h HRT

Stage 2 HRT equals model plant HRT.


Internal Recycle Pumping Station

            Stage 2 @ *00% of Average
                                                                                    -  Stage
                                                                                       Flow
                                                                                    NOTE:
          FeCl3 or filter required to
          achieve 1.0 mg/L TP. FeCl3
          and filter required to achieve
          0.3 mg/L TP.
                           Figure  24.   Flow Diagram and Design  Criteria  for  Retrofitting Modified
                                        Bardenpho  Process to  Canadian Model CAS Plant  (5).

-------
                                                                                      Retrofit Desigp Criteria
                   PLANT TYPE : CONVENTIONAL ACTIVATED SLUDGE
                             PROCESS FLOW SHEET
RAW SEWAGE
      SUPERNATANT
    (TO BE TREATED)
     SLUDGE HAULED
      TO DISPOSAL
A/O Basin

-  3 Stage Anaerobic HRT   -  1.2 h HRT

   4 Stage Aerobic HRT     -  2.2 h HRT

   Total                     3.4 h HRT

3.4 h HRT equals HRT of model plant.


NOTE:    FeCl3 or filter required to
          achieve 1.0 mg/L TP. Fed 3
          and filter required to achieve
          0.3 mg/L TP.
                                                                         TREATED
                                                                         EFFLUENT
                                                                 NEW OR MODIFIED
                                                                 PROCESS
                        Figure 25.   Flow Diagram and Design Criteria for Retrofitting
                                     A/0 Process  to Canadian Model  CAS Plant  (5).

-------
                                                                                            Retrofit Design Criteria
                      PLANT TYPE : CONVENTIONAL ACTIVATED SLUDGE
                                 PROCESS FLOW SHEET
 RAW SEWAGE
                                      RETURN ACTIVATED SLUDGE
   SLUDGE
   HAULED
TO DISPOSAL
                                                                     NEW OR MODIFIED
                                                                     PROCESS
Existing Activated Sludge Pumping Station
Modifications
   Modifications as required to transfer
   sludge to anaerobic phosphate stripper
   tank.
Anaerobic Phosphate Stripper Tank
-  1C h HRT
-  Inflow @ 20-30% Average Flow
Reactor-Ciarifier
   Surface Overflow Rate
   @ Average Flow  (m3/m2-d)   = 49
   Underflow Pumping Capacity
   @ 10-20%  Average Flow
   Elutriate Pumping Capacity
   @ 10-30%  Average Flow
Chemical Feed System
-  240 mg/L Hydrated Lime
NOTE:  Effluent filter only required to
      achieve 0.3 mg/L TP.
                            Figure 26.   Flow  Diagram  and Design Criteria for  Retrofitting
                                         PhoStrip Process to  Canadian  Model CAS Plant  (5).

-------
the 1.0-mg/L TP effluent limit and only dual-media filtration to reach the
0.3-mg/L TP effluent objective.

     Elutriation by recycle of stripper underflow was factored into the
PhoStrip estimates along with a dedicated reactor-clarifier for precipitating
and settling the phosphorus-rich stripper supernatant.  Sludge production
from the reactor-clarifier operation was assumed to be 0.5 kg dry solids/m3
(4.2 Ib/Kgal) of stripper supernatant.  Submerged turbine aerators at a mixing
requirement of 10 W/m3 (0.4 hp/1000 ft3) were selected for the anaerobic,
anoxic, and aerobic zones of the modified Bardenpho process and the anaerobic
and aerobic zones of the A/0 process.

     The estimated total annual costs in 1984 Canadian dollars of the above
four options for retrofitting CAS plants to phosphorus removal are summarized
in Table 21 (b).  Estimates are shown for design flows of 4bOO m3/d (1.2 mgd),
13,600 m3/d (3.6 mgd), and 36,400 m3/d (9.6 mgd), which correspond to the 25,
50, and 7b-percentile frequency distributions of actual CAS plant design
flows in the province of Ontario.

     An annual interest rate of 12 percent over 20 years was assumed for
capital ammortization.  Operator and maintenance labor rates of $(Can.)
15.60/hr and $(Can.) 18.00/hr, respectively, were used as were $(Can.) 0.04/
kWh for the cost of electricity, $(Can.) 187/ton for the cost of chlorine,
$(Can.) 0.92/ky Fe3+ for the cost of ferric chloride, and $(Can.) 77/ton for
the cost of lime.  No license fees were included for the biological phosphor-
us removal  options.

     The data in Table 21 clearly depict that effluent filtration is a much
more expensive polishing step to meet a 1.0-rng/L TP effluent requirement than
supplemental chemical  dosing with the modified Bardenpho and A/0 processes.
Based on these estimates, none of the biological process alternatives are
competitive with iron addition for the 1.0-mg/L effluent TP case using efflu-
ent filtration.  With supplemental chemical dosing, retrofitting with the A/0
process becomes more cost-effective than chemical addition retrofitting at
plant sizes above about 14,000 m3/d (3.7 mgd)(5).  Retrofitting with the
PhoStrip process, without any type of assumed effluent polishing add-on, is
shown to be more costly than the A/0 retrofit option with effluent filtration
to attain a 1.0-mg/L TP effluent limitation and more costly than both the A/0
and modified Bardenpho process options when supplemental chemical dosing is
used for effluent polishing.

     All of the biological phosphorus removal alternatives become more
competitiive with chemical phosphorus removal in attempting to meet a 0.3-
mg/L effluent goal.  However, retrofitting with A/0 is still the only option
that is actually more cost effective than chemical addition, again at plant
sizes above approximately 14,000 m3/d (3.7 mgd).

     The above cost estimates are presented here as guides only.  Extreme
caution should be used in applying them to individual situations.  For
example, depending on wastewater characteristics, effluent polishing may not
be required with a modified Bardenpho or A/0 retrofitted system to produce an
effluent with 1.0 my/L TP.  It also must be remembered that with a five-stage

                                    663

-------
 TABLE 21.  SUMMARY OF ESTIMATED TOTAL ANNUAL COSTS (1984 CANADIAN $/kg TP
            REMOVED)* FOR RETROFITTING CAS TREATMENT PLANTS TO BIOLOGICAL
            PHOSPHORUS REMOVAL IN ONTARIO, CANADA (5)
Effluent
TP Limit
(mg/L)
1.0





Retrofit
Option
Chemical
Modified
BardenPho*
A/0*
PhoStrip


4500
8.27

46.83
31.31
33.84

Plant Hydraulic Capacity
13,600
6.14

28.12
18.51
22.45

(m3/)
36 ,400
5.17

18.46
11.81
16.74
  1.0        Chemical            8.27             6.14              5.17
             Modified
               Bardenpho1"      28.84            16.28             10.28
             A/Of              13.34             6.68              3.62
             PhoStrip           33.84            22.45             16.74

  0.3        Chemical*         28.03            19.22             14.46
             Modified
               Bardenpho*1"     45.60            27.80             19.08
             A/0*1"             32.38            19.63             13.39
             PhoStrip*         46.74            30.10             21.63
|The average exchange rate in 1984 was $1.00 Canadian = $0.772 U.S.
 With dual-media effluent filtration.
"'"With 6 mg/L Fe3+ supplemental chemical  addition.
*tWith both effluent filtration and supplemental chemical addition.


modified Bardenpho flow regime, efficient nitrogen removal will be achieved,
which may have an economic value in some cases.

     As further cases-in-point of the site-specificity of phosphorus removal
cost estimating, the following examples are offered: 1) the Pontiac, Michigan
retrofit to a 13,200-m3/d (3.5-mgd) A/0 system at a cost of $b7,000 in 1984
U.S. dollars (4) is over eight times less than the estimated capital cost of a
similarly-sized, more-permanently constructed A/0 retrofit system based on
the Canadian estimates (5), and 2) the engineer's recommendation to select
PhoStrip for the 113,700-rn3/d (30-mgd) Reno-Sparks, Nevada phosphorus removal
retrofit was based on an estimate that this option would produce a total annual
cost savings of $500,000 compared to mineral addition.

Process Considerations Standpoint

     A comparison of the key  process factors affecting retrofitting with
chemical addition vs. retrofitting with either the A/0 or PhoStrip biological
phosphorus removal processes  is given in Table 22, as adapted  from Reference

                                      664

-------
   TABLE 22.   COMPARISON OF KEY  FACTORS  AFFECTING  CHEMICAL  AND
                BIOLOGICAL PHOSPHORUS REMOVAL RETROFIT SYSTEMS
Items
       Chemical
      Biological
Attainable
Effluent TP
Concentration

Amenable Unit
Processes
Reliability


Costs
Sludge
Quantities
Operator
Training
Additional
Staffing
Requi rements
Infiltration/
Inflow

Potential
Technical
Advances
0.2 mg/L
All secondary treatment pro-
cesses can be retrofitted.
Reliable, proven technology.
Low capital cost.  High O&M
costs for purchase of chemi-
cals and handling of addition-
al sludge produced.  Chemical
feed system O&M costs can be
significant if feeding corro-
sive chemicals (such as ferric
chloride) and/or if utilizing
sophisticated instrumentation.
A considerable amount of
chemical sludge is produced
for which additional sludge
handling facilities may be
required.

Relatively simple to operate.
Some training will be required
for operation of chemical  feed
pumps and systems.
An additional person may be
required depending on the
size of the plant.
No major effect on retrofit
design.

None anticipated.
1.0 mg/L (0.5 mg/L or less
requires chemical  addition).
Amenable only to activated
sludge-type secondary
processes.

Long-term reliability not
proven.

Capital cost can be high
depending on degree to which
existing tankage can be util-
ized and amount of license
fee.  Small increase in ex-
cess sludge handling O&M
costs with A/0, large in-
crease with PhoStrip.  Low
equipment O&M costs except
for PhoStrip lime feeding
system.

Sludge quantities will in-
crease only slightly with
the A/0 process but signifi-
cantly with the PhoStrip
process.

More difficult to operate and
control.  Some training will
be required for monitoring
and operating the chemical
feed system for the PhoStrip
process.

For the PhoStrip process, an
additional person may be re-
quired depending on the size
of the plant.  Additional
staff should not be necessary
for the A/0 process.

Can significantly affect
retrofit design.

Several anticipated.

-------
4.  As indicated, chemical  addition is more reliably proven,  has  a lower
achievable effluent TP concentration without polishing,  is  amenable to more
types of existing secondary treatment systems,  is  less  affected by infiltra-
tion/inflow, and is easier to operate than the  biolgical  processes.  On the
other hand, the biological  processes generally  produce  less excess sludge,
have lower OSM costs, and have greater potential  for technical  advancement
than chemical addition.

                                   SUMMARY
     The following synoptic statements are offered based  on  the information
presented in this paper:

1.   Over 15 years of experience with chemical  phosphorus removal  has pro-
     duced a high degree of confidence in North America in the technology's
     ability to meet a wide range of effluent standards.

2.   Biological phosphorus removal  is relatively new in North America.   In
     some areas, it is still  considered to be an emerging technology.
     Although some biological  phosphorus removal approaches  possess inherent
     potential advantages over mineral addition in the areas of O&M require-
     ments and sludge handling costs, their eventual  acceptance and usage
     on equal terms with the chemical alternative will depend on their
     ability to provide long-term reliable operation and  performance.

3.   Lower effluent soluble phosphorus concentrations can be achieved with
     chemical (mineral salt)  addition than with biological phosphorus removal.

4.   Lower effluent phosphorus concentrations can more consistently be at-
     tained with the sidestream PhoStrip biological  phosphorus removal  process
     than with the mainstream biological phosphorus removal  processes.  This
     is especially true at low influent SBOD-to-SP ratios.

5.   Recycle of significant quantities of solubilized phosphorus in digester
     supernatants back to the main plant flow is a distinct  possibility that
     must be considered with some biological phosphorus removal options.

6.   Lower mineral salt dosages appear to be required to reach effluent TP
     concentrations of 1 mg/L or less with activated sludge plants than
     with plants employing fixed film biological systems.  Part of the higher
     dosages required with the fixed film systems may be attributable to the
     generally shallower and less-conservatively designed final clarifiers
     provided in many older North American trickling filter plants.

7.   Biological phosphorus removal technology offers the engineer a variety
     of options for effectively combining nitrogen control with phosphorus
     removal, if desired.  However, combining nitrogen and phosphorus control
     in a single biological system requires careful  design to avoid upsetting
     the operation and efficiency of the anaerobic zone.
                                     666

-------
                               REFERENCES
Process Design Manual  for Phosphorus Removal.   Prepared  by  Black  &  Veatch,
Consulting Engineers for U.S. EPA, Technology  Transfer,  Washington,  D.C.,
October 1971.

Process Design Manual  for Phosphorus Removal.   EPA 62b/l-76-OOla, Prepared
by Shimek, Roming, Jacobs, & Finklea, Consulting  Engineers  for  U.S  EPA,
Technology Transfer, Washington, D.C., April 1976.

Design Manual - Phosphorus Removal.  EPA/625/1-87/UU1, Prepared by  J.  M.
Smith & Associates, PCS for U.S EPA, CERI  & WERL,  Cincinnati, Ohio,
September 1987.

Handbook - Retrofitting POTW's for Phosphorus  Removal  in the Chesapeake
Bay Drainage Basin.  EPA/625/6-87/017, Prepared by McNamee, Porter  &
Seeley, Consulting Engineers for U.S. EPA, WERL &  CERI,  Cincinnati,  Ohio,
September 1987.

Retrofitting Municipal  Wastewater Treatment Plants for Enhanced Biological
Phosphorus Removal.  Report EPS 3/UP/3, Prepared  by CANVIRO Consultants
Ltd. with Norbert W. Schrnidtke & Associates Ltd.  and David  I. Jenkins  and
Associates Inc. for Environment Canada, Environmental  Protection  Programs
Directorate, Burlington, Ontario, October  1986.

Letter report from John N. English, U.S.  EPA,  WERL, Cincinnati, Ohio,  to
James W. Wheeler, U.S.  EPA, OWPO, Washington,  D.C., March 28, 1983.

Personal communication  from S. Joh Kang,  McNamee,  Porter &  Seeley,  Ann
Arbor, Michigan, to Richard C. Brenner, U.S. EPA,  WERL,  Cincinnati,  Ohio,
September 10, 1987.

Personal communication  from David DiGregorio,  Eimco Process Equipment
Co., Salt Lake City, Utah, to Richard C.  Brenner,  U.S  EPA,  WERL,  Cin-
cinnati, Ohio, September 10, 1987.
                                 667

-------
STATUS OF FINE PORE AERATION IN THE UNITED STATES
                Richard C.  Brenner
              Environmental  Engineer
           Wastewater Research  Division
      Water Engineering Research Laboratory
       U.S. Environmental  Protection Agency
              Cincinnati,  Ohio  45268

                       and

             William C. Boyle,  Ph.D.
  Professor, Civil  and Environmental Engineering
             University of Wisconsin
             Madison, Wisconsin 55706
  This paper has been reviewed in accordance with
  the U.S.  Environmental  Protection Agency's peer
  and administrative review policies and approved
  for presentation and publication.
          Prepared  for Presentation  at:

     Eleventh United  States/Japan  Conference
          on Sewage Treatment  Technology
                   Tokyo,  Japan

               October 12-14,  1987

-------
               STATUS OF FINE PORE  AERATION  IN  THE  UNITED  STATES

                    Richard C.  Brenner  and William  C.  Boyle


                                  INTRODUCTION

     With its potential  for enhanced  energy  efficiency,  fine  pore  diffused
aeration (FPDA)  has become a major  force  in  the United States  aeration  market
in the 1980's.   Virtually every aeration  system design undertaken  in  the
United States today, new or retrofit,  includes  consideration  of one or  more
types of FPDA devices before a  final  decision  is made.   More  often than not,
an FPDA system is being  selected for  installation.

     The renewed interest in FPDA in  the  Unites States can be  traced  to esca-
lating energy costs in the mid- and late-1970's.   Prior  to that, coarse
bubble aeration  had been the standard  of  U.S. municipal  wastewater treatment
for several  decades.  Coarse bubble aeration, although relatively  energy
intensive, is reliable and requires little maintainence.   The  first FPDA
systems to make  a significant impact  in the  United  States  following the
energy crisis were the ceramic  grid configurations  used  successfully  in the
United Kingdom for many years.   Today,  a  wide array of FPDA alternatives  is
available, including ceramic plates,  domes,  discs,  and tubes;  plastic plates,
discs, and tubes; and flexible  membrane tubes and  discs.

     Because of  the expanding number  of FPDA choices that  are  becoming  avail-
able, the sometimes exaggerated claims  made  for them,  the  inherent potential
for greater maintenance requirements  than with  other devices,  and  a general
lack of reliable performance data on  which to  base  the design  and  operation
of these systems, the U.S. Environmental  Protection Agency (EPA) decided  to
initiate a major R&D effort to  expand  and improve  the  technical data  base for
this aeration technology.  A $1.2 million cooperative  agreement was entered
into between EPA and the American Society of Civil  Engineers  (ASCE) in  1985
for this purpose.

     The ultimate goal of the EPA/ASCE project  is  the  publication  of  a  Com-
prehensive Design and Operating Manual  (CDOM)  on Fine  Pore Aeration in  1989.

Richard C. Brenner is an Environmental  Engineer with the U.S.  Environmental
    Protection Agency, Cincinnati,  Ohio,  and Project Officer  of the EPA/ASCE
    project on fine pore aeration.

William C. Boyle is Professor of Civil  and Environmental Engineering, Univer-
    sity of Wisconsin, Madison, Wisconsin; Principal Investigator  of  the  EPA/
    ASCE project on fine bubble aeration; and  Chairman of  the ASCE Committee
    on Oxygen Transfer.

                                     670

-------
 It  is  intended  that  the  first  distribution of this manual will be at the 1989
 Water  Pollution  Control  Federation Conference.  The project is being techni-
 cally  administered and supervised by the ASCE Committee on Oxygen Transfer.
 The  Committee's  first action following consummation of the cooperative agree-
 ment was  to  prepare  a Summary  Report on Fine Pore Aeration (1)*.  This report
 discusses  the status of  the technology in 1985 and identifies perceived
 technical  gaps.   It  is recommended to the reader as an excellent background
 source  in  the subject area.

     Since mid-198b, the Committee has, under the cooperative agreement,
 funded  a  number  of subcontracts to address the gaps in the FPDA data base
 mentioned  above.  For the most part, these subcontracts are in the form of
 full-scale field  studies.  Several of the studies will continue well into
 1988 to provide  as much  long-term data as possible for incorporation in the
 CDOM.   Primary areas of  study  include in situ evaluation of oxygen transfer
 performance  of several generic FPUA systems, assessment of the impact of
 process operating conditions on FPDA oxygen transfer efficiency, investiga-
 tion of the  incidence and severity of fouling of fine pore devices and the
 impacts on performance resulting therefrom, and evaluation of the effective-
 ness of several methods  used for cleaning fine pore diffusers (either for
 preventive or restorative purposes).

     This  paper will describe  interim results in two major areas of study on
 this project:  the effect of process operating conditions and the impact of
 diffuser cleaning on FPDA performance and design.  The reader is urged to use
 any relationships and trends shown herein with caution, as additional  data
 are being  generated.
                        DESCRIPTION OF EPA/ASCE PROJECT
Background
     The ASCE Committee on Oxygen Transfer is an outgrowth of the ASCE Oxygen
Transfer Standards Committee, which was formed in 1977 to research and develop
consensus standard methods for conducting oxygen transfer tests and evalua-
ting oxygen transfer test data.  The Standards Committee, through two pre-
vious EPA/ASCE cooperative agreements, produced a  "Standard" for clean water
oxygen transfer testing and evaluation (2) and refined and field evaluated
several procedures for process water oxygen transfer testing (3).  The method-
ology produced on these forerunner projects is being used extensively on the
fine pore aeration project.

Committee Structure and Operating Procedures

     The ASCE Committee on Oxygen Transfer is composed of bO volunteer engi-
neers and scientists, primarily from the United States, but with representa-
*In this report, the ASCE Committee on Oxygen Transfer defines fine pore aera-
 tion as diffused aeration by a porous device that typically produces  a  head-
 loss due to surface tension in clean water of greater than about  5 cm (2  in.)
 water gauge.


                                     671

-------
tion from Canada, Sweden, the United Kingdom, and West Germany.   The Com-
mittee roster includes representatives from academia, local  and  federal
government, POTW users, consultant engineering, and manufacturing.

     Administrative responsibilities are handled by ASCE staff.   Technical
direction is provided by a 10-member Steering Subcommittee,  selected from
the Committee-at-large.  The Committee Chairman/Principal  Investigator is a
non-voting member of the Steering Subcommittee.  The Subcommittee and Com-
mittee are chaired by different individuals.

     Subcontractors were chosen on the basis of competitive  proposals (in
response to broad general criteria provided by the Steering  Subcommittee)
from the Committee membership.  Steering Subcommittee members were  not eligi-
ble to receive subcontracts.  Each Steering Subcommittee member  is  responsi-
ble for monitoring one or more subcontract field studies.

     The Steering Subcommittee meets four to five times a  year to review prog-
ress on all phases of the project and to make mid-course changes in direction
as needed.  The entire Committee membership meets once a year, is invited
throughout the year to review and comment on all Subcontractor reports,  and
is periodically advised of Steering Subcommittee actions.   Preparation of the
CDOM on Fine Pore Aeration will be the responsibility of the Steering Subcom-
mittee using authors from the general membership and from  within the Subcom-
mittee itself.

Project Field Studies

     Fifteen (15) major field studies have been funded by the Steering Subcom-
mittee to date to generate the data necessary to carry out the objectives of
this project.  A brief description of each field study along with a list of
the study sites is given in Table 1.  Two of the studies (I  and  0)  have  been
completed; the_other 13 are ongoing.  The diffuser cleaning  methods referred
to in some of the study descriptions are discussed in more detail later  in
the paper.

     TABLE 1.  FIELD STUDIES FUNDED BY EPA/ASCE FINE PORE AERATION  PROJECT
     Study Site
             Description
 A.  Whittier Narrows
     (LACSD)*, California

 B.  Terminal Island
     (City of Los Angeles),
         Cali fornia

 C.  Green Bay, Wisconsin
Evaluation of acid gas cleaning on ceramic
disc and dome fine pore diffusers

Retrofit comparison of two types of flexi-
ble membrane tube fine pore diffusers vs.
coarse bubble diffusers

Side-by-side performance comparison of ceram-
ic disc and flexible membrane tube fine pore
diffusers with preventive acid gas cleaning
of the disc diffusers and preventive cleaning
of the tube diffusers by membrane flexing
                               (continued)
                                      672

-------
                             TABLE 1. (continued)
    Study Site
             Description
D.  Frankenmuth, Michigan
E.  Monroe, Wisconsin
F.  Madison, Wisconsin
G.  Hartford, Connecticut
H.  Glastonbury, Connecticut
Design, operating, and cleaning (acid gas)
case history of ceramic disc fine pore
diffuser system comparing two side-by-side
cleaning frequencies

Side-by-side performance evaluation of
ceramic disc fine pore diffusers of several
different permeabilities with possible com-
parison of acid gas and Milwaukee cleaning
methods if diffusers become sufficiently
fouled

Side-by-side comparison of several  cleaning
methods (to be selected from Milwaukee,
hosing, and steam methods) on ceramic disc
and dome fine pore diffusers

Design, operating, and cleaning (hosing)
case history of ceramic dome fine pore
diffuser system

Performance evaluation of porous plastic
tube fine pore diffuser system
I.  Ridgewood, New Jersey
J.  North Texas Municipal
    Water District (Dallas),
    Texas

K.  Jones Island (Milwaukee),
    Wisconsin

L.  South Shore (Milwaukee),
    Wisconsin

M.  Valencia (LACSD)*,
    California

N.  Milwaukee, Wisconsin
Design, operating, arid cleaning (hosing)
case history of ceramic dome fine pore
diffuser system

Laboratory evaluation of six cleaning methods
applied to ceramic dome fine pore diffusers
Performance evaluation of ceramic fine pore
plate diffusers

Side-by-side performance comparison of
ceramic plate and disc fine pore diffusers

Performance evaluation of porous plastic disc
fine pore diffusers

Long-term case history write-ups of ceramic
plate fine pore diffuser performance and O&M
on Milwaukee's Jones Island and South Shore
plants (predates ongoing Studies K and L)
                                (continued)
                                    673

-------
                             TABLE  1.   (continued)
     Study Site	Description	

 0.  Northern Europe             Survey  of  Scandanavian  O&M  and  performance
                                 experience with  porous  plastic  tube  and  disc
                                 fine pore  diffusers
*LACSD - Los Angeles County Sanitation  Districts


Test Methods

     A substantial  clean water oxyyen transfer  data  base  exists  for FPDA
systems.  Where additional  clean water  data have  been  necessary  or  desirable,
the ASCE "Standard" clean water test method (2) has  been  utilized.

     The great majority of data needed  for this project,  however, are  in the
area of process water or in-process oxyyen transfer  performance  evaluation.
Two methods, the off-gas analysis and inert gas tracer procedures,  that  do
not require steady process loads, a positive aeration  basin  dissolved  oxygen
(DO) concentration, or oxygen uptake rate measurements have  been found to be
very effective and reliable for process water testing  of  diffused aeration
systems (1).

     All of the process water oxygen transfer data on  this project  have  been
generated using the off-gas procedure because it  is  considerably cheaper to
implement than the inert gas tracer methods.  A portable  gas collection  hood
is utilized to sample off gas at different points around  an  aeration basin.
An integrated oxygen transfer rate for the entire basin can  be developed, if
desired.  Off-gas testing is also useful in defining differences in oxygen
transfer efficiency at various points in the basin.

     In addition to off-gas oxygen transfer measurements, the following  tests
have been devised to evaluate fine pore diffuser  characteristics.   Air flow
profiles are measured across the surfaces of selected  diffusers  removed  from
aeration basins.  These removed diffusers are also subjected to dynamic  wet
pressure (DWP) and bubble release vacuum (BRV)  tests.   DWP is defined as the
operating headloss across diffuser media submerged in  water at a specified
air flow rate per diffuser (1).  BRV is defined as the applied headloss  re-
quired  to induce air flow through the diffuser media at a given point (1).
Benchmark values have been established for these  tests for new or clean
("like  new") ceramic diffusers.  Corresponding values  determined on dirty
diffusers help to assess the deyree to which fouling has  proyressed.  DWP
tests can also be conducted on  in-place, permanently-installed diffusers for
ijv-situ prediction of foulant buildup.

     Samples of  foulants are scraped from the surfaces of the test  diffusers
for further characterization.   Laboratory tests include determinations of
acid solubles and percent volatile fractions, among others.  The Committee is

                                     674

-------
 currently  attempting to develop a fundamental study using Scanning Electron
 Microscopy technology that will shed additional light on the nature and pro-
 gression of  fine pore diffuser fouling.

     To better characterize fine pore diffuser fouling patterns and to coor-
 dinate and interpret fouling data from one plant, to another, an interplant
 fouling control study was initiated early in the project.  Specially construc-
 ted  removable units called "four lungers" have been installed in eight of the
 key  project  plants.  The "four lungers" are each equipped with four ceramic
 disc diffusers to which air flow can be individually controlled.  The "four
 lungers" are immersed in the mixed liquor and operated as conventional diffu-
 ser  units.   Periodically, diffusers are removed and shipped to a central
 laboratory facility for extensive testing and foulant characterization.

     Although the data developed through the individual  plant evaluations and
 interplant fouling control  study are still too preliminary at this juncture
 to present detailed summaries, they do indicate that fine pore diffuser
 fouling is apparently not as universal  and severe as initially suspected.
 Rather, fouling is encountered on a random basis with little or none experi-
 enced at some plants and extensive problems experienced  at others.  The
 variables influencing measurable fouling of fine pore diffusers are still
 being delineated at this time.

     It has also been determined that less-than-acceptable oxygen transfer
 efficiency at some facilities may not be due to diffuser fouling or clogging,
 but  rather to local wastewater characteristics and/or secondary process oper-
 ating conditions.   The presence of undegraded surfactants especially has  a
 negative impact on fine pore oxygen transfer performance.  The effects of
 process operating conditions on oxygen  transfer performance will  be discussed
 later in the paper.

 Terminology

     A number of terms are  used in this paper,  the definition of which are
 important to a full understanding of the data presented.   SOTE,  SOTR,  and  SAE
 refer to standard  oxygen transfer efficiency, standard oxygen transfer rate,
 and standard aeration efficiency in clean water,  respectively.   Standard
 conditions  are defined as:   DO = 0.0 mg/L, water  temperature =  20°C,  pressure
 = 1.00 atmosphere,  alpha (a)  = 1.0, and beta (3)  = 1.0.

     Alpha  is a factor that  describes the ratio of the apparent  volumetric
mass transfer coefficient  (K|_a) in dirty or process water to that  of  the  same
coefficient in  clean water.   As such, a describes  the  negative  (usually)
 impact of a particular wastewater on the oxygen transfer  rate of a specific
type of aeration  device operating in a  specific aeration  system  configuration
under specific  environmental  conditions and  with  a specific basin  geometry.
By definition,  a is a term  that measures  this impact on  new or  clean  ("like
new") diffusers.

     The random and unknown  effects  of  fine  pore  diffuser fouling  will  normal-
ly reduce the alpha factor with time.   It  is  difficult,  if  not  impossible, to
separate the effects of wastewater characterisitics from  fouling  on  diffuser

                                     675

-------
performance.  To account for this  situation,  the  Committee  has  coined a new
term called the apparent alpha factor (a1).*   The apparent  alpha  factor
combines the above two impacts into one term  that defines  the real-life oxy-
gen transfer situation under process conditions at any one  time.   Theoreti-
cally, a  and a' are only equal  at the moment new diffusers are placed in
service or immediately after full  restorative diffuser cleaning.

     When describing in-process  oxygen transfer performance in  this paper,
the terms ct'SOTE, a'SOTR, and ot'SAE will  denote standard oxygen transfer
efficiency, standard oxygen transfer rate,  and standard aeration  efficiency
under process or dirty water conditions.

          PERFORMANCE OF FINE PORE DIFFUSERS  UNDER PROCESS  CONDITIONS
Summary of Selected Performance Data

     The performance of fine pore diffusers under process conditions is
affected by myriad factors.  Some of the better-documented factors appear
in Table 2.  Not included in this table, but of great concern to design
engineers and operators, are the additional factors of flow regime, operating
conditions, and diffuser fouling.  One of the objectives of this research
program is to better quantify the influence of these variables on performance.
Over the past 2-1/2 years, a substantial amount of field data have been col-
lected relative to these factors.  Table 3 presents an abbreviated tabulation
of selected data generated to date.  Several interesting observations sug-
gested by these data are discussed below.


            TABLE  2.  SELECTED FACTORS THAT AFFECT OXYGEN TRANSFER
            	OF FINE PORE AERATION DEVICES	

            Wastewater Characteristics
            Diffuser Submergence
            Diffuser Type and Characteristics
            Gas Flow per Diffuser
            Diffuser Density (No. of diffusers per unit floor area)
            Diffuser Layout (Configuration)
            Basin Geometry
            Mixed Liquor Temperature and DO
Effect of Operating Conditions on Performance

     For some time, it has been suspected that process operation affects the
oxygen transfer performance of fine pore diffusers.  The impacts of volumetric
organic loading, solids retention time (SRT), food-to-microorganism (F/M)
loading, and mixed liquor suspended solids (MLSS) concentration on performance

*Tn"ReTeTence 1, the term 
-------
TABLE 3.  FINE  PORE  DIFFUSER PERFORMANCE  SUMMARY - PROCESS WATER  INTERIM DATA BASE
System Diffuser Diffuser
No.§ Type Age*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Cer. Dome
Cer. Dome
Cer. Disc
Cer. Disc
Cer. Disc
Cer. Dome
Cer. Dome
Cer. Disc
Cer. Dome
Cer. Dome
Cer. Dome
Cer. Dome
Cer. Dome
Cer. Dome
Flex. Memb.
Tube
U
N
N
1 yr
1 yr
1 yr
1 yr
N
1 yr
1 yr
U
U
U
U
2 yr

Diffuser
Subm.
(m)
4.6
4.2
4.2
5.0
5.0
4.6
4.6
3.8
4.1
4.1
4.3
4.3
3.2
3.2
4.0

Diffuser
Density
(m2/d1ff.)
0.39
0.31
0.35
0.57
0.57
0.37
0.37
0.41
0.22
0.22
0.40
0.40
0.36
0.46
0.57

Air Flow/D1ff.
(L/sec)
0.9-1.4
0.42-0.61
0.24-0.71
0.42
0.42
0.28-0.52
0.28-0.52
0.47
0.57
0.35
0.38-1.1
0.8-0.9
0.42
0.42
1.4-1.9

F/M Loading SRT
(day-l)f (days)
1.26
0.55
0.61
0.18
0.10
0.75
0.30
0.51
0.4
0.2-0.3
0.25
0.19
0.1
0.44
0.22

-1.0
1.98
1.63
5.4
10.3
1.5
4.8
2.2
-
-
4.3
1.6
11.7
2.7
4.5

a1 SOTE**
(%} (
6.86
7.92
8.18
14.32
17.88
10.75
12.70
10.3
9.0
13.77
9.5
10.7
10.5
7.0
7.6

;*/m)
1.61
1.89
1.95
2.86
3.58
2.34
2.76
2.71
2.20
3.36
2.21
2.49
3.28
2.19
1.90

"a1"** Flow
Regime
0.27
0.29
0.28
0.44
0.60
0.34
0.40
0.33
-
-
0.40
0.47
-
-
0.36

SF
PF
PF
PF
PF
PF
PF
PF
SF
SF
PF
PF
PF
PF
PF

§System nos. do not correspond to the sequence of S
*Age:  I) = unknown; N =  "like new"
'Expanded units:  kg total BOD5  (TBODb)/day/kg MLSS
**Mean weighted values
ttSF = step feed;  PF = plug  flow
                                       '" sites presented in Table 1

-------
are being examined in the field studies  that  are  a  major  part  of  the  EPA/ASCE
project.  Although it is too early  to develop reliable  quantitative informa-
tion, the effects of SRT and F/M loading on  a'SOTE  are  indicated  in Figures
1 and 2, respectively, developed from the data in Table 3.   As  SRT  increases
(or F/M loading decreases), the value of a'SOTE (expressed  as %/m of  diffuser
submergence) increases.  As much as a two-fold increase in  a'SOTE appears  to
occur within the range of SRT's and F/M  loadings  studied.   It  should  be
emphasized that this information is preliminary.  As  evident in Table 2,
there are other variables that influence a'SOTE that  were not  "controlled"
in presenting these data.  Of particular interest in  Figures 1  and  2  are the
data from Rye Meads, United Kingdom, which were reported  by the Water Research
Centre (WRC) from studies conducted in 1983  (4) and will  be discussed later.

     In more controlled studies at  the Madison (Wisconsin)  Metropolitan Sewer-
age District (MMSD) facility, the influence  of F/M  loading  on  a'SOTE  is illus-
trated in Figure 3.  These data, representing the first two ceramic disc
diffuser grids of a six-grid aeration system, were  collected over a narrow
range of F/M loadings wherein nitrification  occurred.   Nevertheless,  the ad-
vantage of operating at higher MLSS concentrations  (lower F/M  loadings for
the same volumetric loadings) is indicated.

     The independent effect of SRT  (or F/M loading) on  a'SOTE  values  at con-
stant volumetric organic loading is depicted  in Table 4 for the MMSD  facility.
Over a 2-month period, the first-pass tanks  of two  parallel  three-pass aera-
tion trains were operated at two different SRT's  (approximately 11  and 6
days) at the same volumetric organic loading  rate.  As  seen in  Table  4, the
average first-pass (comprising two  ceramic disc grids)  a'SOTE  value for the
11-day SRT train was approximately  one percentage point higher  (10.52% vs.
9.62%) than for the 6-day SRT train.
Avg.
            TABLE 4.  EFFECT OF SRT ON a'SOTE FOR  CONSTANT  VOLUMETRIC
                  ORGANIC LOADING AT MADISON, WISCONSIN  (FIRST-PASS  TANKS)
Test
No.
1
2
3
4
5
6
7
8
System A
SRT
(days)
11.
11.
10.
12.
10.
10.
11.
11.
6
6
4
1
7
9
1
1
a1
(
14
10
9
10
10
9
9
9
SOTE
%)
.39
.13
.89
.07
.51
.61
.85
.71
Vol. Org. Load
(kg TBOD^/day/m-3)
0.15
0.19
0.15
0.16
0.14
0.17
0.17
0.18
SRT
(days)
7.
6.
5.
6.
6.
5.
5.
5.
6
4
8
0
3
6
9
6
a
(
13
9
7
9
9
9
8
9
System B
SOTE
%)
.06
.37
.99
.29
.74
.20
.91
.40
Vol. Org. Load
(kg TBOD^/day/nv3)
0
0
0
0
0
0
0
0
.15
.19
.15
.16
.14
.17
.17
.18
11.2
10.52
6.1
9.62
                                     678

-------
     4 -
     3 -
E

i
w
2 -
V)
     1 -
     0
                 8"

              12*
               14A
                                                              13A
                                       * — Estimated SFTT

                                       A — Rye Meads, England Data
        0
                                             8
                                                             I

                                                            10
                                   SRT (days)
12
           FIGURE 1. Effect of SRT on oc SOTE of Fine Pore Diffusers.
                                   679

-------
o
V)
      4 -I
      3 -
      1  -
      0
             A13
                     • 10
        0
                   11*     9« A14




                  ^5•              2%
                                          — Rye Meads, England Data
n          i         i          \          i

 0.2        0.4       0.6       0.8        1.0


            F/M Loading (kg TBOD5/day/kg MLSS)
 I          I

1.2        1.4
         FIGURE 2.  Effect of F/M Loading on <*'SOTE of Fine Pore Diffusers.

-------
    20 -i
     15 -
ui
6
10 -
      5 -
              — Ceramic Disc Diffusers
              — First Passes of Two Three-Pass Plug Flow Tanks
              — Air Flow Rate Per Diffuser =  0.47 L/sec
     0
        0
            0.04
0.08
  I
0.12
 I
0.16
0.20
                      F/M Loading (kg TBODs/day/kg MLVSS)
0.24
          FIGURE 3. Effect of F/M Loading on  oC'SOTE of Nitrifying
                     Fine Pore Aeration Systems at Madison,
                     Wisconsin.
                                    681

-------
     The reasons for the increases  noted  in  a'SOTE  values  with  increasing  SRT
(or decreasing F/M loading)  can only be speculated  on  at this time.   Since
surfactants play an important role  in depressing  oxygen transfer  in  many
wastewater treatment systems, factors that  affect surfactant concentrations
in these systems may directly impact values  of  alpha.  The higher SRT systems
may produce biomass that will more  effectively  sorb or biodeyrade surfactants,
resulting in an overall  higher value of alpha than  in  lower SRT systems.
More research is needed, however, to substantiate this hypothesis,

     Figure 4 depicts the impact of SRT on  a'SOTE down the length of two  plug
flow aeration tanks at MMSL)  equipped with fine  por? ceramic disc  diffusers.
Recovery of ofSOTE (due to rapid increases  in alpha) with  tariK  u-ng^h Is
greatly enhanced in the longer sludye aye system.  For the conditions of  this
test, alpha values ranged from 0.22 to 0.30  for the low-SRT system and from
0.25 to 0.50 for the higher-SRT system.  A review of Table 3 suggests that
low-SRT systems must be designed with significantly lower  alpha values than
higher-SRT systems.

     The value of operating  an aeration system  at high SRT's (low F/M load-
ings) is well documented in  the literature.   The  benefits  of high-SRT opera-
tion include greater biological process stability,  production of  a nitrified
effluent, lower SVI's, lower sludge yields,  a more stabilized waste activated
sludge, and improved waste activated sludge  thickening properties.  Limita-
tions to high-SRT operation  include clarifier and aeration tank capacities,
unwanted (in some cases) nitrification, floating  sludge  in final  clarifiers,
and supposedly higher aeration power requirements.   Other  site-specific con-
siderations may also make operation at high  SRT's infeasible and/or undesir-
able.

     Preliminary results of the EPA/ASCE field  studies suggest  that higher
aeration power costs may not necessarily result from operation  at high SRT's
since a'SOTE appears to increase more rapidly with increasing  SRT than does
oxygen demand.  Figure 5 diagrams in a simplistic qualitative  fashion what
might occur as SRT increases with respect to the system  oxygen  balance and
the power required to achieve sufficient oxygen transfer to satisfy oxygen
demand.  For this hypothetical example, a low-SRT system was assumed.  As
shown on the diagram, if oc'SOTE increases more  rapidly than oxyyen demand
increases, a net power savings will be realized according  to the  equation:

                 Power = f  Oxygen  Demand
                              a'SOTE

     When incipient  nitrification occurs, power consumption increases momen-
tarily  (Figure 5) because of the rapid increase in oxygen  demand  and standard
oxygen  uptake  rate  (SOUR).  As SRT continues to increase past  the point of
incipient nitrification, overall power consumption may decrease to a level
below that for non-nitrifying operation, again  depending on the  relative
slopes  of the  oxygen demand and oxygen transfer curves.   An additional advan-
tage of  a nitrifying mode of operation is the potential  positive  impact on
the oxygen balance  in the form of denitrification credits with  the use of a
lead anoxic  stage.


                                      682

-------
               24 -,
               20 -
                                 SRT = 7.4 days
                                 <*' SOTE = 16.7%
                                 MLSS = 1450 mg/L
                16 -
LLJ


05
x

*
                12 -
en
oo
oo
                8 -
                                                         SRT = 2.2 days
                                                         oC SOTE = 9.4%
                                                         MLSS = 980 mg/L
                4 -
                0
                        Ceramic Dome Diffusers
                        Average Results of Three Three-Pass, Plug Flow Tanks
                        Air Flow Per Diffuser = 0.33 L/sec
                   0
                             I
                            30
     60

Tank Length (m)
                                                                                I
                                                                                90
120
                          FIGURE 4. Effect of SRT on oc SOTE Tank Profile Values of Fine
                                     Pore Aeration Systems at Madison, Wisconsin.

-------
   Power
                                              Aeration
                                               Power
OC SOTE,
   SOUR
                          Incipient
                         Nitrification
                                                            SOUR
                                     Standard Conditions, Steady State
                                     SOUR = SOTR = <*' SOTE x Air Flow x K
                                     Power = f (SOUR/OC'SOTE)
                                 SRT
            FIGURE 5. Hypothetical Diagram of the Impact of SRT on
                       (X'SOTE, Oxygen Uptake, and Aeration Power
                       Requirements of Fine Pore Aeration Systems.
                                 684

-------
     The potential for achieving aeration power savings via selection of a
nitrifying operational mode was demonstrated in the WRC study at Rye Meads.
Two parallel ceramic dome diffuser systems were operated at SRT's of 2.7
(non-nitirifying) and 11.7 (nitrifying) days.  The nitrifying system consumed
1726 kg 0?/day (3805 lb/day) at a power expenditure of 964 kWh/day (1293 wire
hp-hr/day), while the non-n1tr1fy1ng system utilized 1170 kg 02/day (2597 lb/
day) at a powtr consumption of 981 kWh/day (1316 wire hp-hr/day).  Tha field
aeration efficiency for tha 11,7-day SRT system was 1.79 kg Og/kWh (2.94 1b/
wire hp-hr) vs. 1,19 kg Og/kWh (1.96 1b/w1re hp-hr) for the 2.7-day SRT system.

Effect of Flow Regime on Performance

     Several field studies have been conducted to evaluate the impact of flow
regime on a'SOTE.  Figure 6 compares the effect of a step aeration flow regime
vs. that of a plug flow configuration on the oxygen transfer performance of
ceramic dome diffusers at Madison, Wisconsin (MMSD).  In both instances, SRT
was approximately 2.2 days.  Clearly, the plug flow configuration produced a
superior mean weighted a'SOTE value compared to that of the step feed mode
of operation (9.44% vs. 7.15%).  Addition of primary effluent at several
points along the basin of the step aeration system resulted in depressed
a'SOTE values at each feed point.  Apparently, reduced alpha values associated
with each feed point overrode the benefits of load balancing, such that a'SOTE
was negatively impacted from the second feed point through the remaining
length of the aeration tank.  These data suggest again that sorption (and/or
biodegradation) of surfactants may be favored in the plug flow configuration,
at least in short-SRT systems.

              EFFECT OF CLEANING ON FINE PORE DIFFUSER PERFORMANCE
Cleaning Techniques

     Although data collected to date indicate that fine pore diffuser fouling
is not as prevalent and severe as first presumed, some installations do ex-
perience rapid fouling rates.  Rapid fouling situations appear to be closely
tied to wastewater characteristics that either 1) promote deposition or preci-
pitation of solids onto diffuser surfaces and/or penetration of those solids
into the outer pore structure of the diffusers or 2)  encourage profuse biolog-
ical slimes to grow on the surfaces of diffusers.  Solids deposition is often
associated with wastewaters that do not practice primary treatment or have
poor grit removal. Solids precipitation may occur under certain conditions
with wastewaters that have high natural concentrations of metal  cations or
introduce metal salts to the wastewater for phosphorus removal and/or improved
settling.  High rates of biological growth on diffusers are usually related
to municipal  wastewaters that contain industrial waste components with high
soluble carbohydrate concentrations.  These types of  waste exhibit abnormally
high C/N ratios, and the resulting nutrient imbalance may be the primary
causative factor in accelerated biofouling.

     Fine pore systems that do not experience rapid fouling can generally rely
on long-term rigorous cleaning every 1 or 2 years to  restore a'SOTE to accept-
able levels.   When severe fouling is encountered, however, a'SOTE can be

                                     685

-------
        16—i
oo
        12 —
         4-
         0
            0
— Ceramic Dome Diffusers
— Average Results of Three Three-Pass, Plug Flow Tanks
- SRT  = 2.2 days
— Air Flow Per Diffuser:
    Plug Flow = 0.33 L/sec                    Plug Flow
    Step Aeration  = 0.47 L/sec
                 t
    Step Aeration
    and Plug Flow
    Pri. Eff. + RAS Feed
t
Step Aeration
Pri.  Eff. Feed
t
Step Aeration
Pri.  Eff. Feed
                   30
          I
         60

   Tank Length (m)
                                    I
                                   90
                             120
                             FIGURE 6. Effect of Flow Regime on or SOTE of Fine Pore
                                        Diffusers at Madison, Wisconsin.

-------
 expected  to  decrease  at  a  sufficient  rate to warrant more frequent rigorous
 cleaning  or  implementation of a  preventive cleaning strategy.  Such strate-
 gies may  include  regular usage (e.g., monthly) of techniques that only par-
 tially  restore  a'SOTE  but  do not  require aeration basin dewatering.  These
 techniques are  combined  with periodic, less frequent utilization of rigorous
 cleaning  methods  that  restore diffuser performance to "like new" or nearly
 new conditions  but do  necessitate  basin dewatering.

     Cleaning techniques that require the aeration basin to be taken out of
 service to gain access to  the diffusers have been broadly classified by the
 Committee as process  interruptive  techniques (1).  Those that do not require
 such access  are referred to as process noninterruptive techniques (1).  A
 further distinction can  be made  in the process interruptive category between
 those techniques  that  require the  diffusers to be removed for cleaning once
 the basin is dewatered (ex srtu) and those that do not require removal (in
 s1tu)(l).  All  process noninterruptive techniques are by definition in situ
 procedures.

     In-situ techniques  in use today include high and low pressure water
 hosing, brushing, steam  cleaning,  externally-applied liquid acid soaking,
 internally injected acid gas or  liquid, and flexing.  The first four are all
 process interruptive methods that  are applied to the external  surfaces of
 diffusers.   Internally-injected  gas or liquid and flexing are the only pro-
 cess noninterruptive techniques to be commercially developed to date.

     Hosing, brushing, and steam cleaning are all predicated on the use of
 physical  action to dislodge loosely adherrent, liquid-side biological  fou-
 lants.  Biological foulants consist of an initial slime layer of primarily
 biological origin that subsequently entraps inert materials (sand, grit,
 etc.) that impinge on the diffuser surface.  As the slime layer grows, a
 gelatinous mixture forms whose nonvolatile content can vary from 10 to 90
 percent,  depending on the character of the wastewater.  Steam cleaning may
 provide an additional  benefit in some cases of dissolving greases and oils
 in the gelatinous mixture.

     Externally-applied  liquid acid cleaning is used primarily to dissolve
 inorganic scale that forms  on the surfaces and within the interstices  of
 ceramic diffusers from chemical  precipitation.   Hosing, brushing, and steam
 cleaning  are not effective  for this purpose.  A solution of 14-percent HC1  is
 applied to the surface of each diffuser with a portable spray applicator and
 then hosed off after 20 to  30 minutes.  Externally-applied liquid acid
 cleaning  is not appropriate for flexible membrane diffusers and also  not for
 porous plastic diffusers unless  they are made of acid-resistant materials.

     Some operators have found that a combination of rigorous  cleaning tech-
 niques is necessary to cope with  the variety of foulants that  may exist at  a
 given plant.   For example,  the sequence of hosing or steam cleaning followed
 by a 20- to 30-minute  external  application of 14-percent liquid HC1  followed
 by rehosing of the spend acid has been reported to be effective in removing
 both organic  and inorganic  foulants from ceramic  diffusers and  restoring
their transfer efficiencies to the original  "like new"  condition (1).   This
sequence using hosing  as  the  first step is known  as  the Milwaukee method,

                                     687

-------
acknowledging one of the first cities that employed it.

     Internal acid gas cleaning utilizes injection of an aggressive gas (HC1
for porous ceramic diffusers; formic acid for porous plastic diffusers) into
the air supply for passage through the diffuser media from the air side.  Since
the technique does not require basin dewatering, it can  be readily applied at
frequent intervals as needed.  An approximate cost for internal  HC1 gas appli-
cation is 6 to H per diffuser per cleaning (5).  Initially developed by Sani-
taire, Water Pollution Control Corp. (U.S. Patent No. 4,382,867) to combat
chemical scale formation, there is now evidence that HCl  gas cleaning may also
be effective against some biofoulants (6).  It will not  remove inert granular
material such as silica deposited or entrapped in gelatinous slimes adhering
to the liquid side of ceramic diffusers.  Its principal  use is envisioned as
a preventive procedure to extend the interval between more rigorous cleaning.

     An alternative in-situ technique proposed by the Norton Company for
cleaning ceramic diffusers utilizes liquid HCl instead of gaseous HCl.  With
this technique (7), liquid HCl is first injected into the air supply piping
followed in succession by 1) turning off the air supply, 2) mixing the liquid
acid with backflowing or added water, 3) forcing the solution into the dif-
fuser media pores by briefly turning on the air supply,  4) turning off the
air supply and allowing the acidic solution to saturate  and contact the
clogged pores for sufficient time to react with the foulants, and 5) forcing
the spent solution into the basin liquid by turning the  air supply on again.
This sequence is generally repeated at least once to promote the maximum
obtainable level of cleaning, consistent with the character of the foulants.
Although a recently installed full-scale prototype liquid HCl cleaning system
has reportedly been successfully demonstrated at La Crosse, Wisconsin (8),
published results were not yet available at the time of  this writing.  The
technique is claimed to be effective in dissolving and removing  internal  fou-
lants (primarily carbonate scale) and causing the release of biological
surface-adherring foulants (7),  Effectiveness is reportedly enhanced in a
high hardness, high alkalinity environment.

     Flexing is applicable only to flexible membrane diffusers and involves
periodically shutting off the air to collapse the flexible sheath onto its
frame, then increasing the air flow to approximately twice its normal rate
to balloon the sheath, and finally returning to the normal air flow rate.
The premise of flexing is that alternate collapsing and  ballooning of the
membrane sheath causes foulants to break away from the surface and from
around the orifices.  Like internal gas cleaning, flexing is an  inexpensive
preventive cleaning strategy that can be used in an attempt to decrease the
frequency of or need for rigorous cleaning.

     Diffuser refiring (applied only to ceramic diffusers) is the principal
ex situ cleaning technique being used today.  It involves heating the dif-
"fUsers in a kiln in the same fasion and to the same temperature  used in their
manufacture to thermally remove essentially all foulants from the surfaces
and/or incorporated within the pores.  Diffusers removed for refiring are
typically replaced immediately with other diffusers that have already been
refired to minimize downtime.  The removed diffusers are transferred to a
"diffuser bank" for later use once they are refired.  Refiring,  although

                                     688

-------
 highly effective in restoring diffusers  to  their  original  condition,  involves
 extensive labor and a  certain degree  of  diffuser  element breakage  as  well as
 the refining operation itself.  It  is  the most  expensive of  the methods cur-
 rently in use and is practiced primarily in the United  Kingdom.

      Another ex situ cleaning technique  used only in  the United Kingdom is
 acid bath soaking of ceramic  diffusers.  This method  is not  widely practiced.
 The Screiber Corporation  utilizes an  ex  situ jet  washing machine to clean its
 fine pore tube diffusers.

 The Green Bay Project

      As  described earlier  in  this paper, the Committee  is  assisting in spon-
 soring studies at seven municipal treatment  plants that will evaluate all  of
 the above diffuser cleaning methods except  steam  cleaning.   A study of consid-
 erable magnitude is  being  undertaken  at  the  time  of this writing by the Green
 Bay (Wisconsin)  Metropolitan  Sewerage  District  (GBMSD).  The District operates
 an  activated sludge  plant  with an average design  capacity  of 2.3 m3/sec (52.5
 mgd).  Currently,  the  plant is receiving a  flow of about 1.8 m3/sec (42 mgd)
 with an  aeration system influent TBODs concentration  that  averages approxi-
 mately 440 mg/L.   A  combination of paper mill,  meat packing, and canning
 wastes contributes significantly to the  plant load.   All of the influent
 wastewater receives  primary treatment  except the  paper mill  fraction of the
 industrial wastes.

      The  Green Bay aeration tankage is comprised  of four contact stabiliza-
 tion  quadrants (9).  Each  quadrant has a contact  basin with dimensions of
 74.4  m x  22.3  m  x  6.2 m SWD (244 ft x 73.3  ft x 20.5  ft) and a stabilization
 basin  with dimensions of 74.4  m x 11.1 m x  7.8  m  SWD  (244 ft x 36.3 ft x 22.b
 ft).   Both the contact and stabilization basins are operated in the plug flow
 mode.  The Green  Bay plant has excess treatment capacity and, therefore, does
 not  need  to  keep  all of its aeration basins  in  service at any one time.
 Typically, only  enough contact and stabilization  basins are operated to
 prevent the  contact  basin  volumetric organic loading  from exceeding 4.0 kg
 TBOlVday/nr3  (250  lb/ day/ 1000 cu ft).

     Prior to  the  study, the Green Bay plant was equipped entirely with sub-
 merged turbine aerators:   93-kW (125-hp)  units that actually drew 78 kw (105
 hp)  in the contact basins  and  56-kW (75-hp)  units  that actually drew 48 kW
 (65 hp) in the stabilization basins (9).   An analysis conducted in 1984
 indicated that to transfer 81,700 kg 02/day  (180,100 lb/day)  to satisfy an
 average design load of 81,700  kg TBODs/day  (180,100 lb/day) would require  a
 total  power draw of 3500 kW (4695 hp)  with  the existing turbine aerators.
 These  figures  equate to a field aeration  efficiency (a'SAE) of 1.02 kg
 02/kWh (1.67 Ib/wire hp-hr).   Estimated power requirements  were split  39%  for
 the turbines and 61% for the blowers.   This  power  estimate  was based on an
 assumed field  OTE (at 2 mg/L DO) of 19% and  an assumed alpha  factor of 1.0.

     The same analysis  suggested that  considerable power might be saved by
 retrofitting the Green  Bay aeration  basins  with  fine pore  aeration  (9). To
treat the same 81,700-kg TBOD5/day (180,100-lb/day) design  load  with fine  pore
ceramic disc diffusers, it was estimated  that the  total  power draw  could be

                                     689

-------
reduced to 1665 kW (2230 hp),  a 52.5% savings  in  aeration  energy.   This  pro-
jection, which was based on assumed  field  OTE's  (at  2  mg/L DO)  of  15.8-19.6%
in the contact basins and 23.8% in the stabilization basins  and assumed  alpha
factors of 0.6-0.75 in the contact basins  and  0.9 in the stabilization  basins,
would result in an a'SAE of 2.14 kg  02/kWh (3.51  Ib/wire hp-hr).   Based  on  a
present worth analysis approach and  the above  energy projection, the  payback
period for a ceramic disc system was estimated at 1.5  years.

     Likewise, an energy projection  was also prepared  based  on  retrofitting
with fine pore flexible membrane tube diffusers  (9).  The  assumed  alpha
factors were the same as for the ceramic disc  diffusers, but the assumed con-
tact and stabilization basin field OTE's (at 2 mg/L  DO) were somewhat lower
at 12.4-15.4% and 18.7%, respectively.  The estimated  aeration  energy require-
ment to treat the aforementioned design load was  2125  kW (2850  hp), a reduc-
tion of 39.3% compared with the existing turbines and  equivalent to an  a'SAE
of 1.67 kg 02/kWh (2.75 Ib/wire hp-hr).  The projected payback  period was 1.8
years.

     To more accurately define the potential for  saving aeration energy, the
District decided to conduct a side-by-side comparison  of the above two  fine
pore diffusion systems.  Ceramic discs were installed  in one quadrant and
flexible membrane tubes in a second quadrant.   The submerged turbines were
left intact in the other two quadrants.  Since the beginning of the evalua-
tion in May 1986, the two fine pore diffuser quadrants have handled most of
the plant load.  A third contact basin (either one of the  two remaining
submerged turbine contact basins) is brought on line as needed  to  reduce the
contact basin volumetric organic loading to 4.0 kg TBOD5/day/rtr (250 lb/day/
1000 cu ft) or less.

     GBMSD and its consultant postulated that the key to maintaining the
desired high field OTE's and realizing maximum power savings was a preventive
diffuser cleaning program that would routinely interrupt  and reverse the
inherent diffuser fouling pattern before extensive fouling occurred.  Signifi-
cantly high fine pore media fouling rates were anticipated due  to  the nature
of the combined municipal/industrial wastewater.   A program was initiated to
investigate the effects of regular internal acid gas cleaning on the performance
of the ceramic disc diffusers.  Similarly, a program to evaluate the efficacy
of regular membrane flexing on the performance of the flexible  tube diffusers
was also implemented.  The contact and stabilization basin air  diffusion
systems were divided  into six plug flow grids or bays per  basin (Figure 7)(10).
In the contact basins, the north grids were cleaned and the south  grids were
not, providing a control against which to measure cleaning effectiveness.  In
the stabilization  basins, only every other  grid or  bay was subjected to
cleaning.

     Using  Figure  7 as a  reference, grids C-1N, C-2N, and  R-l of the ceramic
disc quadrant were  gas cleaned on 5/29/86,  7/10/86, 8/19-8/20/86,  9/24/86,
and 10/21/86.  Grids  C-3N, C-4N, and  R-3 were gas cleaned on 7/10/86, 8/19-
8/20/86, and  9/30/86,  while grids C-5N, C-6N, and R-5 were cleaned only  on
8/19-8/20/86.  As  indicated by  the  numbering  sequence, the more heavily
loaded  grids  (nearer  the  influent end) were cleaned more  frequently.  In the
flexible member  diffuser  quadrant,  the  north  grid diffusers  in the contact

                                      690

-------
                     RAS
Mixed Liquor
 To Clarifier
vO
              Stab.
             Basins
R-1
R-2
R-3
R-4
R-5
R-6

C-6S C-6N
______j___ __
C-5S C-5N
C-4S C-4N
.______f_______
C-3S C-3N
C-2S C-2N
	 , 	 i 	 .
C-1S C-1N
i
I
Reaerated
Sludge Pri. Eff.
                                                  North
Mixed Liquor
 To Clarifier
RAS
itact
sins

C-6S C-6N
C-5S C-5N
C-4S C-4N
C-3S C-3N
C-2S C-2N
_I 	 	
	 	
C-1S C-1N


R-1
R-2
R-3
R-4
R-5
R-6
I
Reaerated
Pri. Eff. Sludge
                                                       Stab.
                                                       Basins
                      Flexible Tube Quadrant
                            Ceramic Disc Quadrant
                    FIGURE  7. Schematic Diagrams of Flexible Tube and Ceramic Disc
                               Aeration Basins at Green Bay, Wisconsin (10).

-------
basin (C-1N through C-6N)  and every other stabilization  basin  grid  (R-l,  R-3,
and R-5) were air flexed every 3 weeks  during  the  May-October  1986  period.
For this period, the SRT of the ceramic disc system  averaged 2.65 days  com-
pared to 2.61 days for the flexible tube system  (10).

     Off-gas OTE results for five tests are summarized  1n  Tabli  5 comparing
performance of the cleaned vs. the uncleaned grids for  the two contact  basins.
As Indicated, the tests span the period prior  to the Initiation  of  add gas
cleaning and membrane flexing (I.e., when the  dlffusers  were new) through
October 1986.

     In Table 6, the oxygen transfer performance of  the  cleaned  and uncleaned
grids is combined for each quadrant.  a'SOTE  results and estimates  of apparent
alpha are given for both the contact and stabilization  basins.  As  indicated,
an extra contact basin equipped with existing  submerged  turbine  aerators  was
in service on three of the five test dates to  reduce the organic loading  on
the ceramic dome and flexible tube contact basins.

     The two test systems were placed in side-by-side operation  (the ceramic
discs new and the flexible tubes after one process interruptive  rigorous
cleaning) on 4/26/86.  The data in Tables 5 and  6 show  that process noninter-
ruptive preventive cleaning was apparently not required  to maintain oxygen
transfer efficiency at original "like new" levels in either system  for the
first two months (through 7/2/86).  Sometime in  July, oxygen  transfer effi-
ciencies began to drop as noted by the 7/30/86 off-gas  test results.  The
substantial drops in a'SOTE values during this period,  indicative of rapid
fouling rates, may have been stimulated by the onset of the local  canning
season.  Continued regular preventive cleaning through  October 1986 failed
to fully restore oxygen transfer performance to  its original  level.  When
compared with uncleaned diffuser test results  (Table 5), it is questionable
whether preventive cleaning had any significant  effect  on diffuser oxygen
transfer performance in the contact basin of either system.

     Comparing the average of the clean and uncleaned diffuser test data in
Table 6 indicates little difference in process water performance between the
two  systems.  Overall, oxygen transfer performance for the two diffuser sys-
tems through October 1986 was judged to be equivalent by the project engineer
(10).

     Because of deteriorating effluent quality in October 1986 (presumably
due  in  part  to  reduced oxygen transfer performance), Green Bay plant person-
nel  requested that  rigorous cleaning of both systems be considered.  The pro-
ject engineer concurred, and  it was decided to drain and clean both aeration
basin systems in  November  1986  before  severe winter conditions arrived.

     The rigorous  cleaning  procedure used  for the ceramic discs consisted of
low  pressure hosing  with  fire  hoses from  the basin walkways,  partially
filling the  basins  with water  and  gas  cleaning the diffusers  using  0.09  kg
(0.2 lb) HC1 gas  per disc,  draining the  basin again, and  rehosing  from the
tank top.   The  flexible membrane  tubes were first subjected to high  pressure
hosing  from  1-1/2  to 3 m  (5  to  10  ft)  using a jet rodding machine  with a
discharge  pressure  at  the  nozzle  of about  9 kN/m2 (100  psig)  followed  by

                                      692

-------
    TABLE 5.  COMPARISON OF CONTACT BASIN OXYGEN TRANSFER PERFORMANCE FOR
 PREVENTIVELY CLEANED VS. UNCLEANED DIFFUSER GRIDS, GREEN BAY.  WISCONSIN (10),
a'SOTE (%)
Date
5/13/86
5/15/86
7/2/86
7/30/86
10/30/86
Ceramic
North Grid
(Cleaned)
14.1
14.9
16.2
10.4
11.9
Disc Quadrant
South Grid
(Uncleaned)
15.8
14.8
17.1
9.1
12. b
Flexible
North Grid
^Cleaned)
16.6
16.7
16.9
9.8
14.1
Tube Quadrant
South Grid
(Uncleaned)
16.7
16.2
16.6
14.9
14.6
TABLE 6.  COMPARISON OF CERAMIC DISC AND FLEXIBLE MEMBRANE TUBE  OXYGEN TRANSFER
  PERFORMANCE DURING PREVENTIVE CLEANING FOR CONTACT AND STABILIZATION BASINS,
                           GREEN BAY, WISCONSIN (10).
Ceramic Disc Quadrant
Date
5/12/86
5/13/86
5/16/86
5/15/86
7/1/86
7/2/86
7/29/86
7/30/86
10/29/86
10/30/86
Avg.
Avg.
Basin
Stab.
Contact
Stab.
Contact
Stab.
Contact
Stab.
Contact
Stab.
Contact
Stab.
Contact
Air Flow
Rate per
Diffuser
(L/sec)
0.73
0.86
0.80
1.03
1.14
0.98
0.94
1.53
1.09
1.25
0.94
1.13
a'SOTE
(*)
18.5
15.0
17.2
14.9
21.4
16.9
14.6
9.8
11.6
12.2
16.7
13.8
a1
0.50
0.45
0.50
0.47
0.65
0.57
0.42
0.32
0.34
0.39
0.48
0.44
Flexible
Air Flow
Rate per
Diffuser
(L/sec)
1.58
1.19
1.65
1.47
1.65
1.30
1.89
1.77
1.62
1.52
1.68
1.45
Tube Quadrant
a' SOTE
(*)
17.8
16.7
17.2
16.4
18.6
16.7
11.5
12.2
13.4
14.3
15.7
15.3
a1
0.53
0.48
0.52
0.50
0.57
0.53
0.35
0.40
0.41
0.44
0.48
0.47
Extra
Contact
Basin in
Service
Yes
No
Yes
No
Yes
                                     693

-------
scrubbing with a nylon brush and low pressure hosing  or  rinsing.   The  above
cleaning procedures were applied to all  diffusers  in  the two  test  contact
basins and two test stabilization basins,  not just the diffuser  grids  to
which preventive cleaning had previously been applied.

     The effect of rigorous cleaning on  the two systems  was  assessed in early
December 1986 using off-gas analysis.  The results of this testing are summar-
ized in Table 7.  a'SOTE data for this test plus the  five off-gas  tests
conducted during the preventive cleaning cycle are plotted in Figure 8 for
the contact basins and in Figure 9 for the stabilization basins.
TABLE 7.  EFFECT OF RIGOROUS CLEANING ON CERAMIC DISC AND FLEXIBLE MEMBRANE
             TUBE OXYGEN TRANSFER PERFORMANCE, GREEN BAY, WISCONSIN (10)
Ceramic Disc Quadrant



Date
12/2/86
12/3/86



Basin
Stab.
Contact
Air Flow
Rate per
Diffuser
(L/sec)
0.81
0.75


a'SOTE
(%} a'
19.6 0.55
19.1 0.57
Flexible
Ai r Flow
Rate per
Diffuser
(L/sec)
1.15
0.96
Tube Quadrant


a'SOTE
(%)
13.1 0.38
16.3 0.46

Extra
Contact
Basin in
Service

Yes
      It  is  apparent that rigorous cleaning had greater positive impact on the
 ceramic  discs than on the flexible tubes.  Ceramic disc a'SOTE1s were restored
 to  values in both the contact and stabilization basins that were higher than
 the May  1986 ("like new" condition) values.  On the other hand, the flexible
 tube  stabilization basin a'SOTE did not improve at all over the October 1986
 value while the  contact basin exhibited a modest improvement over the October
 1986  value  but not quite back to the May 1986 ("like new" condition) value.

      Further work is  required to determine why the rigorous scrubbing and
 hosing technique failed to  fully restore flexible membrane diffuser oxygen
 transfer performance  to ''like new" conditions.  Another 10 months of study
 were  scheduled for Green Bay beyond December 1986 to further evaluate pre-
 ventive  and rigorous  cleaning on both types of fine pore diffuser systems.
 These data  were  not available to the authors during the preparation of this
 paper.

      It  is  interesting  to note  the effect of diffuser  fouling  on air flow
 rate  per diffuser.   Initially,  both types of diffusers were operating within
 their recommended specific  air  flow rates:  0.47-0.94  L/sec (1-2 scfm) for
 the ceramic discs and 1.18-1.65 L/sec (2.5-3.5 scfm) for the flexible tubes.
 As  fouling  progressed,  particularly in July 1986, specific air flow rates
 rose  to  levels  outside  the  recommended range for the discs and near the upper
 end or outside  the  recommended  range for the tubes.   Increasing specific air
 flow  rates  produce  higher headlosses, larger bubbles,  and  lower OTE's  (Table
 6).  After  rigorous  cleaning was  implemented, the specific air flow rates  for

                                      694

-------
20
18 -
16 -
fe     14 -
V)
12 -
10
 8
                                Flexible Tube
                                Contact Basin
           Ceramic Grid
           Contact Basin-
                                                Preventive
                                                 Cleaning
   5/1     6/1     7/1      8/1      9/1

                           Date - 1986
                                                 10/1
11/1
                                                                  Rigorous
                                                                  Cleaning
12/1
FIGURE 8. Effect of Diffuser Cleaning on Contact Basin Fine Pore
           Aeration Systems at Green Bay, Wisconsin (10).

-------
      22^
      20-
       18 -
UJ
      16 -
      14 -
      12 -1
      10
                Ceramic Grid
                Stab. Basin
         5/1
                   Flexible Tube
                   Stab. Basin
                                                      Preventive
                                                       Cleaning
                                                 Rigorous
                                                 Cleaning
6/1
7/1
8/1
                                  Date  -
 9/1

1986
10/1
  I
11/1
  1
12/1
         FIGURE 9. Effect of Diffuser Cleaning on Stabilization Basin Fine
                    Pore Aeration Systems at  Green Bay, Wisconsin (10).
                                    696

-------
both diffuser types decreased back into or to lower than their recommended
ranges (Table 7).  Since a1 values for the flexible membrane diffusers did
not change dramatically after rigorous cleaning, it appears that the reduced
specific air flow rates for these units were due in part, at least, to a
decrease in oxygen demand.  This is plausible since the Green Bay canning
season usually ends in November.

     A similar effect of fouling on «' can also be seen in Tables 6 and 7.
When the diffusers were first installed, a1 and a were theoretically the
same with values of 0.45 to 0.50 for the ceramic discs and 0.48 to 0.53 for
the flexible tubes.  While the diffusers were still relatively clean through
early July 1986, a1 remained at or slightly above the original values in all
four basins.  With the onset of the canning season, however, diffuser fouling
rates increased rapidly and a1 dropped to 0.4 or lower in all basins.  Rigor-
ous cleaning restored a1 to better than the original  conditions for the
ceramic discs, but the flexible tube a1 values continued to decrease.  This
discrepancy provides further evidence that while the drop-off in oxygen
transfer performance for the discs was due to fouling, the performance deteri-
oration for the flexible tubes was caused by other factors, such as possible
changes in diffuser characteristics.

     The results of early testing at Green Bay suggest that the District will
have to modify its original planned operating procedure for a retrofitted
plant.  It was estimated that if a1 could be maintained between 0.6 and 0.75,
the plant could meet all expected oxygen demand situations with only two of
four available quadrants in service.  Hot only were the "like new" a1 values
lower than this range, but preventive cleaning failed to significantly retard
decreases in these values once the canning season load began to be received
at the plant.

     Based on results to date and the assumption that more diffusers will not
be installed in the two fine pore quadrants, the following operating strate-
gies, among others, appear to be potential  options for GBMSD:  1) utilize
more frequent rigorous cleaning to maintain a'  values as high as possible,
2) operate a third contact basin (equipped with submerged turbine aerators)
as needed to alleviate the organic load on the retrofitted basins, 3) operate
the fine pore diffusers at higher specific air flows  than recommended by the
manufacturer, or 4) a combination of two or more of the above.  Regardless of
what choice is made, the District will probably have  to accept lower field
OTE's and a somewhat longer payback period than originally hoped for.  It
should be emphasized, however, that despite the lesser performance, the Dis-
trict will  still  save substantial  aeration energy compared with the existing
submerged turbine equipment.

The Whittier Narrows Project

     In contrast to Green Bay where, to date, internal acid gas cleaning has
been ineffective in maintaining consistent oxygen transfer performance, the
Whittier Narrows Water Reclamation Plant of the Los Angeles (California)
County Sanitation Districts (LACSD) aappears to be maintaining oxygen trans-
fer performance at consistent levels with an acid gas cleaning program.
Whittier Narrows is a high-rate plant with an F/M loading of about 1.3 kg

                                     697

-------
total chemical oxygen demand (TCOD)/day/kg MLVSS,  or 0.7  kg  TBOD5/day/kg
MLVSS, and an SRT of 1.7 to 2.9 days (11).  The plant has three parallel
aeration basins currently being operated in the plug flow configuration.
Two of the basins are equipped with ceramic dome diffusers and  the other with
ceramic disc diffusers.

     Historically, these diffusers have tended to  slime fairly  rapidly possi-
bly due to such factors as wastewater characteristics and low-SRT and low-DO
modes of operation.  Prior to May 1986, the a'SOTE of the disc  aeration
system was being maintained at an average value of approximately 8.5% by peri-
odic tank draining followed by hosing of the diffusers from  the tank top.

     In May 1986, the diffusers in all  three basins were  subjected to the
Milwaukee cleaning method (high pressure hosing/external  liquid HC1  spray
application/high pressure hosing).  Just prior to  the rigorous  Milwaukee
method cleaning, a1 for the discs was 0.28.  After the cleaning, apparent
alpha values for the disc diffuser system were elevated to about 0.33 and a'
SOTE values to about 10.3 percent by this technique (11).

     Since May 1986, the ceramic disc basin has been internal acid gas
cleaned on a schedule of every 3 months for the first diffuser  grid, every 6
months for the second grid, and every 9 months for the third grid.  This
procedure has so far maintained the a'  and a'SOTE  values, respectively, at
approximately the 0.33 and 10.3 percent levels established by the Milwaukee
method restoration (11).  Gas cleaning also appears to be effective  in pre-
venting a buildup in DWP.

     A similar cleaning program was instituted on  one of  the ceramic dome
basins.  Unfortunately, gas leakage between the diffuser  media  and the base
plates on some of the dome diffusers has made a comprehensive evaluation
impossible.  The leakage may be partially due to atypical gaskets and/or
bolts.  Negotiations are currently underway with the diffuser manufacturer to
replace the diffusers, gaskets, and bolts so that  an effective  gas cleaning
evaluation program on domes can be implemented at  Whittier Narrows.

     At this point in time, acid gas cleaning appears to  be  a technically
feasible alternative to rigorous manual cleaning for maintaining consistent a1
SOTE values at Whittier Narrows.  The cost effectiveness  of  this cleaning
method, however, needs to be further evaluated under varying plant operating
conditions.

     Acid gas cleaning studies on ceramic fine pore diffusers are also under-
way at Frankenmuth, Michigan.  Acid gas cleaning is utilized whenever the DWP
of Frankenmuth's ceramic discs reaches 46 cm (18 in.).  Gas  cleaning results
in a lowering of DWP to 18 to 20 cm (7 to 8 in.).   At the time  of this writing,
off-gas test data were not yet available to determine whether the reduction in
DWP is also accompanied by an increase in a'SOTE.   Acid gas  cleaning effective-
ness at all three sites discussed above will be updated in the  CDOM in 1989.

-------
                                    SUMMARY
     Significant progress has been made in filling the technical  gaps on  fine
pore diffuser design and operation identified by the ASCE Committee on Oxygen
Transfer in 1985.  Much still remains to be learned.  While it  is unreasonable
to expect that all  questions will  be answered by 1989, it is believed suffi-
cient new information and sound engineering data will  have been generated to
permit the preparation of a truly  comprehensive design and operating guide
document.

     The progress made to date prompts the authors to offer the following
interim summary observations:

1.   While of concern with some plants, fine pore diffuser fouling in the
     United States does not appear to be as prevalent or severe as first
     contemplated.

2.   Other factors, most notably wastewater characteristics and process opera-
     ting conditions, play a larger role than fouling in lowering field OTE's
     for some fine pore diffuser installations.

3.   A correlation appears to exist between fine pore diffuser  performance and
     SRT (or F/M loading).  Increasing SRT promotes improved diffuser perform-
     ance; as much as a two-fold increase in a'SUTE has been noted over the
     range of SRT's studied.

4.   It may be possible to save aeration energy by increasing process SRT from
     a non-nitrifying to a nitrifying range.  This can happen when the resul-
     ting increase in a'SOTE is more rapid than the increase in oxygen demand/
     oxygen uptake caused by nitrification and greater endogenous respiration.

5.   Preliminary information indicates that plug flow operation may produce
     higher a'SOTE values than the step aeration mode of operation, at least
     in short-SRT systems.

6.   Rigorous cleaning, while necessitating tank draining and process inter-
     ruption, is effective in restoring ceramic diffuser field  OTE to "like
     new" conditions.

7.   Internal acid gas cleaning effectiveness in restoring ceramic fine pore
     diffuser performance and/or retarding the rate of field OTE loss appears
     to be site specific.

-------
                                  REFERENCES
 1.  Summary Report - Fine Pore (Fine Bubble) Aeration Systems.  Editor -
    W.C.   Boyle, EPA/625/8-85/010, U.S. EPA, Technology Transfer and Water
    Engineering Research Labortory, Cincinnati, Ohio, October 1985.

 2,  American Society of Civil Engineers.  ASCE Standard - Measurement of
    Oxygen Transfer in Clean Water.  ISBN 0-87262-430-7, New York, New York,
    July  1984.

 3.  American Society of Civil Engineers.  Oxygen Transfer Under Process
    Conditions.  Editor - W.C. Boyle, Final report for U.S. EPA Cooperative
    Agreement No. CR808840, Water Engineering Research Laboratory, Cincinnati,
    Ohio,  In press.

 4.  Robertson, P., V.K. Thomas, and B. Chambers.  Energy Saving-Optimization
    of  Fine-Bubble Aeration.  Final report for U.S. EPA Cooperative Agreement
    No.  CR808855, Water Engineering Research Laboratory, Cincinnati, Ohio,
    Prepared by Water Research Centre, Stevenage, England, In press.

 5.  Survey report from M.J. Pierner, Green Bay Metropolitan Sewerage District,
    Green Bay, Wisconsin, to J.A. Heidman, U.S. EPA, Cincinnati, Ohio, April
    15,  1987.

 6.  Wren, J.D.  Gas Cleaning of Ceramic Diffusers.  Biofouling Seminar, New
    York  Water Pollution Control  Federation Annual Meeting, Hyatt  Regency,
    New York, New York, January 22, 1985.

 7.  In-Situ Acid Cleaning System  for Porous Diffuser Systems.  Product  infor-
    mation bulletin, Norton Company, Northboro, Massachusetts, 1986.

 8.  Personal communication  from G. Rushton, Norton Company, Northboro, Massa-
    chusetts, to R.C. Brenner, U.S. EPA,  Cincinnati, Ohio, July 27, 1987.

 9.  Letter report from J.J. Marx, Donohue  & Associates,  Inc., Sheboygan,
    Wisconsin, to P. Thormodsgard, Green  Bay Metropolitan  Sewerage District,
    Green Bay, Wisconsin, November 30,  1984.

10.   Letter report  from J.J. Marx, Donohue  & Associates,  Inc.  Sheboygan,
    Wisconsin, to  P. Thormodsgard, Green  Bay Metropolitan  Sewerage District,
     Green Bay, Wisconsin, March 4, 1987.

11.   Personal  communication  from M.K. Stenstrom, University of California  at
     Los Angeles,  California,  to R.C. Brenner,  U.S. EPA,  Cincinnati, Ohio,
     July 10,  1987.
                                     700

-------
                                ACKNOWLEDGMENTS
        In addition to recognizing the subcontractors and Steering Subcom-
mittee members who have worked on this project over the past 2  years,  the
authors wish to especially acknowledge the cooperation of the Green Bay (WI)
Metropolitan Sewerage District, the Madison (WI)  Metropolitan Sewerage Dis-
trict, and the Los Angeles County (CA) Sanitation Districts.  In  addition, we
wish to thank Dr. Michael  K. Stenstrom, Mr. James J.  Marx,  Dr.  Hugh J. Camp-
bell, Jr., Dr. James A. Heidman, Dr. James J.  McKeown, Mr.  Fred W. Yunt, Mr.
Lloyd Ewing, Mr. David T.  Redmon, Dr. Henryk Melcer,  Mr.  Gordon Speirs, and
Mr. Jerome D. Wren for their review of this manuscript.
                                     701

-------

-------
           THE USE OF BIOMONITORING
  IN MICHIGAN'S SURFACE WATER QUALITY PROGRAM
                       by

             Paul D. Zugger, Chief
        Surface Water Quality Division
   Michigan Department of Natural Resources
                P.O. Box 30028
           Lansing, Michigan 48909
This paper has been reviewed in accordance with
the U.S. Environmental Protection Agency's peer
and administrative review policies and approved
for presentation and publication.
        Prepared for Presentation at:

   Eleventh United States/Japan Conference
         on Sewage Treatment Technology
                 Tokyo, Japan

              October 12-14, 1987
                      703

-------
                                  CONTENTS

                                                                      Page

INTRODUCTION	705

SURVEILLANCE BIOMONITORING	706
   Fish Contaminant Monitoring	706
   Biosurveys	708

COMPLIANCE BIOMONITORING	709
   Acute Toxicity Test Methods	710
   Chronic Toxicity Test Methods	711
   Quality Assurance/Control Tests	712
   Biouptake Assessments	712

BIOMONITORING IN SURFACE WATER DISCHARGE PERMITS	713

SUMMARY	714

ACKNOWLEDGEMENTS	715

FIGURES AND TABLES	716

   Figure 1. Procedure for Preparation of "Standard fillets"
             analyzed in this study	717

   Table 1.  Standard Edible Portions of Michigan's Sport
             and Commercial  Fishes	718

   Table 2.  Fish Analysis Parameters List	719

APPENDICES	720

   A.  Physical, Chemical and Biological Monitoring Results from
       the Kalamazoo River,  Comstock to Plainwell, 1984, dated
       February, 1986	721

   B.  A Biological Investigation of Prairie River and Prairie River
       Lake, St. Joseph County, August 12, 1986	744

   C.  Water, Sediment, and Macroinvertebrate Survey of the South
       Branch Raisin River,  and Eastside Drain, vicinity of Adrian,
       1982-85	752

   D.  Department of Natural Resources, Water Resources Commission,
       General Rules, Part 4.  Water Quality Standards, filed with
       Secretary of State November 14, 1986	768

                                     704

-------
                                INTRODUCTION


     Biomoniton'ng is the assessment of water quality through the observation
of  impacts  of contaminants  in water and  wastewater  on  biological organisms.
Biomonitoring  has  been a  key aspect  of  Michigan's water  pollution control
program  for many years.  Michigan has used  biological  techniques  to assess
the quality of surface waters of the State and wastewater effluents since the
early  1950's.    Biological  techniques  which  have  been  employed consist  of
acute  fish  and macroinvertebrate toxicity tests  on  effluents,  fish contami-
nant monitoring,  taste and  odor studies, biouptake  studies and  the tradi-
tional biosurveys  which evaluate  instream benthic macroinvertebrate and fish
communities.

     Many of  the  early biomonitoring  activities were conducted  to evaluate
gross  pollution  problems caused  by excessive  discharges of  solids,  oxygen
consuming substances, oils,  and  heavy metals.   Prior to the major pollution
control programs of  the last  25 years, severe impacts  on biological communi-
ties,  including  frequent  fish  kills, were  prevalent.    Pollution-tolerant
aquatic  organisms  dominated  the  benthic  community for  long  distances  down-
stream  of  wastewater  discharges.   The  elimination of unacceptable  acute
toxicity was  a primary concern  of the  water pollution  control  programs  of
that time period.

     Today  water pollution  problems in Michigan  are quite different.   As  a
result of  efforts  of municipal  and  industrial  dischargers,  and  a  strong
regulatory  program,  gross  problems have  been essentially eliminated.   More
subtle impacts to  the biological  communities  of  our  surface  waters, however,
remain and are of  concern.   Chronic toxicity  to  aquatic  organisms,  including
reproductive effects, and the bioaccumulation of toxic  substances by aquatic
organisms with  the  eventual  impact  on  fish-eating  birds  and mammals  are
especially  significant.    In response  to the  changing  types  of  problems,
biological   techniques   for  documenting  and  defining   the  extent  of  these
concerns  have to  be modified and  refined.

     Today Michigan's biomonitoring program  consists of  both  a surveillance
aspect and  a  compliance  monitoring  aspect.    Surveillance  monitoring  is
conducted in ambient waters  while compliance  monitoring  is conducted primari-
ly on  wastewater discharges.   Major  activities  under  both of  these  aspects
are summarized in  this  paper.   The use of biomonitoring in  Michigan's  dis-
charge  permit  program,  through  which  Michigan  administers   the  federal
National  Pollutant  Discharge  Elimination System  (NPDES) permit  program,  is
also discussed.
                                    705

-------
                         SURVEILLANCE BIOMONITORING

     Surveillance monitoring  is comprised  of two  primary activities:  Fish
Contaminant Monitoring, and Biological  Lake and Stream assessments.

Fish Contaminant Monitoring

     Michigan's first  comprehensive  fish contaminant monitoring  program was
conducted from 1969 through 1978.   In 1986, Michigan reinstituted and expand-
ed the fish contaminant monitoring  program at an  annual  cost of approximately
$400,000.   Under  this program,  fish  are  collected  from approximately  40
sites, totaling approximately 700  samples.

     The goal  of  the fish contaminant monitoring  program is  to  collect and
analyze data on contaminant levels in fish  so  that fisheries  managers>  water
quality  administrators,  public health  officials,  and the  public   can  make
informed management  decisions  and  be apprised of  the contaminant  levels  in
fish from various geographical  areas  of Michigan.   The specific objectives  of
the program are:

  0  To  collect and  analyze  fish  to  determine  their  contaminant  status;

  0  To  develop a  computerized  data  base  for   storing  and  statistically
     analyzing fish contaminant data;

  0  To  evaluate the  overall  quality of  surface  waters through  analysis  of
     fish contaminant data;

  0  To  evaluate  the  effectiveness of  surface  water  quality  regulatory
     programs to control persistent,  bioaccumulative chemicals;

  0  To  develop and   implement  an  effective means of  communicating  fish
     contaminant data to the public on  a  timely basis;

  0  To  identify "new"  chemical contaminants  in  fish and  determine  long-term
     trends of toxic substances concentrations in fish.

     Several of the objectives  noted  above will take many years of effort and
refinement  to  fully accomplish.   The  program  consists  of the  sampling and
analyzing  of  sport  fish in  the Great  Lakes and nearshore areas (Elements 1
and 2),  in  inland rivers and streams (Elements 3  and 4),  and in inland  lakes
(Elements 5  and   6),   and  the  performance  of   limited  special   studies
(Element 7).

     Element 1  -  Great Lakes  Sport  Fish Monitoring:   Sport fish  from the
     Great  Lakes and  connecting channels  within  Michigan's political bounda-
     ries  are  collected for contaminant  analyses.   Standard  edible portions
     are  analyzed  and  the data compared to Michigan  Department  of Public
     Health (MDPH) action  levels or  other criteria.   Based upon the results,
     public health advisories  may  be issued or revised  for sport anglers  by
     the  MDPH;  management  information   can  be  transmitted   to  appropriate
     pollution  control  authorities;  and  long-term  trends  can  be  analyzed.


                                     70fi

-------
     Element 2 - Great  Lakes  Nearshore  Problem  Identification:   River mouths
     and embankments, particularly  those  which  receive significant municipal
     and/or  industrial  discharges,  have  been  identified  as locations  with
     potential  toxic  materials  contamination.    Whole  fish  of species  and
     sizes  likely  to  accumulate contaminants are collected  and  analyzed,  or
     caged  fish studies  are  conducted to detect new  or  previously unidenti-
     fied   contamination,   identify  geographic  areas  of   concern   for   a
     broad  range of contaminants, and provide long-term  trend data which can
     be used to evaluate pollution control programs.

     Element  3  -  Stream  and  River Sport Fish  Monitoring:    Sport  fish  from
     rivers  and  streams  are  collected for  contaminant  analyses.    Standard
     edible  portions  are  analyzed  and  compared  with  MDPH action  levels.
     Based  upon the  results,  public  health  advisories  may be   issued  or
     revised  for   sport  anglers; management information  is transmitted  to
     appropriate  pollution control  authorities;  and evaluations  are  made
     regarding the feasibility of fish restoration  projects.

     Element 4 - Stream and River Problem Identification:  Rivers and streams
     that  receive  significant municipal and/or  industrial discharges  or are
     impacted by  non-point source  pollution are  included  in this element.
     Whole  fish of species and  sizes  likely to accumulate  contaminants  are
     collected  and analyzed  to  detect new  and/or   previously  unidentified
     contamination.  This information is used to identify geographic areas  of
     concern  for  a  broad range  of  contaminants  and  as  timely  management
     information by appropriate pollution control authorities.

     Element 5 - Inland  Lakes  Sport  Fish  Monitoring:   Sport  fish from inland
     lakes  are collected  for  contaminant  analyses.   Standard edible portions
     are  analyzed  and  compared  to  MDPH  action levels  and   other  criteria.
     Based  upon  the  results,  public  health  advisories  may be   issued  or
     revised and timely  management  information  is  transmitted to appropriate
     fisheries managers  and pollution control authorities.

     Element 6 - Inland  Lakes  Problem Identification:   Fish from  inland lakes
     are  collected  for   contaminant  analyses.    Whole fish  are  analyzed  to
     detect  new  and/or  previously   unidentified  contamination   and identify
     geographic  areas of concern for a  broad  range   of  contaminants,  and  as
     management  information   by  appropriate  pollution  control   authorities.

     Element 7  -  Special Studies:   This  element is   intended to cover those
     fish  monitoring  activities  which  do  not directly  fit  into any  of  the
     above mentioned elements.   Thus, fish  collection and  analytical  details
     will  depend  on  the needs  of  the  particular  study  being  undertaken.

     Fish are collected  using  standard  fish  census techniques as appropriate
for  the  water  body and  analytical method.   The methods   include electro-
fishing, trap nets, gill  nets, seizing, trawling,  and hook-and-line fishing.
Some of  the fish  collected from  the  Great  Lakes are  taken  by sport  anglers
and donated to the  Department  for use in this effort.
                                     707

-------
     Fillet samples are generally  processed  (Figure 1)  on site  in  the  field
to obtain the "standard edible portion" for  the  species  as  shown in Table 1.
The  specimens  are  measured  (total  length), weighed   and  sexed  prior  to
filleting.  Each sample is individually wrapped in aluminum  foil, placed in a
separate polyethylene bag and kept  on  ice  until  it can  be placed in freezers
until time of analysis.

     Samples  are  analyzed  by  laboratories  using  acceptable  methods  of
digestion,  extraction,  and  quantification   and   having  adequate  quality
assurance programs.   In  general,  the fish are analyzed  for all  or  a portion
of  the  parameters  listed  in Table  2.   Additional  parameters  are  included
based on site specific concerns.

Biosurveys

     Biological   lake  and  stream assessments,  or biosurveys,  are the  tradi-
tional means  of assessing the quality  of ambient water.   These assessments
have  been used  in  Michigan  for  decades  as  indicators of  the quality  of
streams.    One   of  the  principal   means  of  assessing   the  progress  toward
achieving the goals of state and  federal water pollution control laws and the
effectiveness of  water pollution control   efforts  is  the use  of biosurveys.
Biological community surveys are  those related to determining  if the biologi-
cal  community present at  a  site  is  adversely impacted  by water pollution.
Water  bodies  in which   the  biological   communities  are  not  healthy  are
evaluated by follow-up work to identify the causes of the impacts.  Necessary
corrective programs and  remedial  actions  are  identified and  required  to  be
implemented through the state regulatory program.  After the remedial actions
are  completed,  the  water  body is reassessed to  determine the  success  of the
corrective programs.

     There are  two  basic  types  of biosurveys  -  those which involve a  survey
of  an entire  river or lake  system as  a  whole,  and those oriented toward a
specific problem evaluation.  An  example of a river system study is  the study
performed on  the Kalamazoo  River  in 1984 by  the Department  of Natural  Re-
sources   (Appendix A).   Comprehensive  studies  such as  these  are very  staff
intensive and expensive.

     The majority of our biosurveys are the problem-evaluation type.  Problem
evaluation surveys are directed at  assessing  a particular problem (such as a
point source  wastewater  discharge), evaluating  the success  of a remedial
program,  or   investigating  a  more  general  concern such as nonpoint  source
effects.   These surveys  range  from one  to  many stations but  are  generally
confined to a few problems in a limited area.

     There are  two  types  of  problem evaluation surveys:   Site Investigations
and  Intensive Studies.  The  difference  between these  surveys  is the level of
effort  involved.   Site   Investigations  are  limited  1n effort,  generally
involving only  a  few  stations.   Intensive Studies are more  comprehensive  and
usually include five or more stations.

     An  example of  a Site  Investigation  survey is  the Prairie  River  and
Prairie  River  Lake  study  performed  in August,  1986 (Appendix B).    An


                                     70R

-------
example of  an  Intensive Study  survey  is  the Adrian vicinity  study  of 1982-
1985 (Appendix C).

     In general, these studies entail a description of the physical nature of
the stream and  its  indigenous biological  communities  at  selected  sites along
a  reach  of  stream.   Fish,  aquatic  insects, and  plants are  identified  and
on-site estimates of their abundance and distribution are made.  Quantitative
and/or qualitative  samples  of  the biota  are collected  and  evaluated  in  the
field or laboratory as necessary.

     One of  the principal  reasons for  these studies is  to  support  the dis-
charge permit program, Michigan's principal regulatory tool.   This program is
managed so  that ideally all  1,400 discharges have  current  permits,  reissued
on a five-year cycle on a river basin basis.  The basin approach provides  for
all the  permits in a  basin  to  be considered together,  thereby facilitating
waste  load   allocations  and  assuring  that  interactions among various  dis-
charges are addressed.

     The priorities for water  body investigations  are  determined  from  the
river basins which  are  scheduled  for NPDES permit  reissuance during  a  subse-
quent fiscal year.   For permit reissuance,  the  data  on  sites  must be  avail-
able one-to-two years  in advance  of  permit reissuance.   Therefore, necessary
water body investigations are conducted on a priority basis  one-to-two years
ahead  of the   fiscal  year  in  which  the  permits  are  due  for  reissuance.
Ideally, all discharges with potential  for environmental  damage are monitored
prior to permit reissuance,  and the results of  necessary biological  studies
are available at the time of permit processing.

     Problem evaluation surveys are also initiated upon r quest from district
field staff  or  to support  enforcement  actions.    For  enforcement  purposes it
is usually necessary to document  resource  damages  resulting  from  the illegal
activity and  to quantify the extent of damage.    Problem evaluation surveys
are also used to determine the appropriate designated use for a waterbody and
to identify necessary follow-up studies such as  toxicity testing or dissolved
oxygen studies.

     Currently,  Michigan  is  conducting approximately 30 site  investigations
and 10  intensive  studies  per year.  It is MDNR's  goal  to increase biosurvey
capabilities to 50 site  investigations  and 15  intensive studies per year.


                          COMPLIANCE BIOMONITORING

     Compliance  Biomonitoring is the biomonitoring program which assures that
discharges  do not  cause unacceptable  toxicity.    These  activities  are per-
formed under the  Department's  Aquatic Toxicity Evaluation Program.   These
aquatic toxicity  tests  examine  the toxic  effects of different concentrations
of a  test  substance (e.g.,  an  industrial  or municipal  effluent)  on aquatic
organisms.    Replicate  vessels  of  either  individual  or  groups   of aquatic
organisms are maintained under  static,  static/renewal  or flow-through condi-
tions.  Aquatic  toxicity tests  include  short-term exposure (usually  less than
one week) to measure  acute toxicity and  long-term  exposure  tests to measure


                                     709

-------
chronic  toxicity.    Effluent  aquatic  toxicity  tests  are  conducted  in  a
permanent-based laboratory as well  as  on-site at the actual  discharge  loca-
tion using a mobile laboratory.   The goals of the Aquatic  Toxicity Evaluation
Program are to:

  0  Measure the  acute  and/or chronic  toxicity of industrial and  municipal
     effluents, receiving waters, and other water matrices;

  0  Assess whether effluents and receiving waters are in  compliance with the
     aquatic  toxicity-related requirements  of  the  Michigan  Water  Quality
     Standards;

  °  Assess dischargers'  compliance with  whole  effluent  toxicity  limits  in
     NPDES permits;

  0  Screen  wastewater   effluents  for   acute  and/or  chronic  toxicity  for
     purposes of identifying potential  problem discharges;

  0  Generate  quality  toxicological data  for effluents/receiving  waters  to
     assist  enforcement  actions  against  violators  of  environmental  laws;

  0  Verify the appropriateness  of aquatic  toxicity-based  chemical specific
     effluents  limits   in  a  facility's  NPDES  permit, taking  into  account
     combined effects of the various pollutants in discharges; and

  0  Develop and  validate new and  innovative methods for  assessing  aquatic
     toxicity of effluents and receiving waters.

The following situations receive priority attention for compliance monitoring
activities:

  0  Wastewater discharges with NPDES permits scheduled for reissuance in two
     years for which concern exists for aquatic toxicity;

  0  Industrial/municipal facilities which discharge wastewater to watersheds
     targeted  for  special  attention  in  the  Michigan  Department  of  Natural
     Resources - Surface Water Quality Division Management Plan;

  0  Wastewater discharges  which have whole effluent  toxicity  limits and/or
     toxicity testing requirements in their NPDES permits; and

  0  Industrial/municipal effluents or leachates, known or suspected of being
     toxic  to  aquatic   life,  which  are  targeted  for  special  regulatory
     enforcement action.

The methods listed below are currently run in the Aquatic Toxicity Evaluation
Program.

Acute Toxicity Test Methods

  0  Daphnia static acute toxicity test.
                                     710

-------
o
     This test is  relatively  inexpensive  and requires 48  hours  to complete.
     The test endpoint  is  "immobilization"  of the test  animal.   Results can
     be used  to  assess  whether the aquatic  toxicity-related  requirements  of
     Rule 82  and,  in  some  cases,  Rule 57  of  the   Michigan  Water  Quality
     Standards are being satisfied (see Appendix D).

     Ceriodaphnia static acute toxicity test.

     This test  is  similar  in  design  and value  to the  Daphnia  static  acute
     toxicity test.  The test organism in  Ceriodaphnia dubia.

     Larval  fathead minnow (_PirnpJiatfS_ promelas)  static/renewal  acute toxicity
     test.

     This test  is  relatively inexpensive  and   requires 48 or  96 hours  to
     complete.   The test  endpoint is  death of the  larval  fish.   Results
     can be used to assess  whether  the  aquatic  toxicity-related requirements
     of Rule 82,  and in  some case, Rule 57 are being  satisfied.

     Fathead  minnow  (Pimphates  promelas)  rainbow  trout  (Sahno  gairdnerii)
     flow-through acute  toxicity test.

     This test must be  performed on-site  using  a  mobile laboratory.   Conse-
     quently, staffing cost  is  considerably  higher than that  required  for a
     static  test.  Test  duration is 96 hours  and the  primary test endpoint is
     death of the  test organism.   In  the  mobile laboratory, test fish can be
     exposed  to  actual  effluent concentrations  which  exist in the receiving
     stream  or lake  after mixing with  allocated design flow.   Test  results
     can be used to assess  whether  the  aquatic  toxicity-related requirements
     of Rule 82 and, in  some cases, Rule 57 are  being met.

Chronic Toxicity Test Methods

  °  Daphnia magna 21  day chronic toxicity test.

     This test is a static/renewal test which, due to its duration, is rather
     costly.  Test endpoints  usually are death  and  reproductive impairment.
     Test results  can be used to  assess whether the  aquatic toxicity-related
     requirements of Rule 57 are being satisfied.

  0  Embryo/larval  fish  partial  life cycle toxicity test.

     This test can be performed under flow-through or static/renewal exposure
     conditions  and  requires  28  days  to  complete.    Fathead  minnows  and
     rainbow  trout are  the  most commonly  used  test  species.   Because of the
     28  day  exposure  period, the test is also  rather costly and  time con-
     suming.   Test results  can  be  used  to   assess  whether  the  aquatic
     toxicity-related requirements of Rule 57 are being met.

  0  Fathead minnow larval  survival and growth test.
                                   711

-------
     This newly developed test  is a  static/renewal  experiment  which requires
     seven days to complete.  The reduced  exposure  period  and  relatively low
     cost represent  its  primary advantages compared to the  more  traditional
     chronic  test  methods.   Test  endpoints are  death and growth  (weight
     gain).   Test results can be used to assess  whether the aquatic toxicity-
     related requirements are being  satisfied.

  0  Ceriodaphnia survival and reproduction test.

     This newly  developed test  is a static/renewal experiment  which  usually
     requires  seven  days  to complete.    The  reduced exposure  period  and
     relatively  low  cost represent  its  primary advantages.   Test  endpoints
     are  death  and  reproductive  impairment.   Test results can  be  used  to
     assess  whether  the  aquatic  toxicity-related requirements  of  Rule 57 are
     being met.

Quality Assurance/Control Tests  (QA/QC)

     For  purposes  of demonstrating  acceptable  test organism culture  health,
adequate  laboratory  water quality,  and consistency in test  method  data, the
following QA/QC tests are conducted  with standard  reference toxicants:

a)   Daphnia static acute toxicity test (monthly).
b)   Ceriodaphnia static acute toxicity test (monthly).
c)   Larval  fathead minnow static acute toxicity test  (monthly).
d)   Ceriodaphnia survival and reproduction test (quarterly).
e)   Fathead minnow larval survival  and growth test (quarterly).

     The  data from  the  toxicity  tests are used  in  various  applications.
Staff  reports  are prepared  for each  aquatic toxicity evaluation  which de-
scribe  test  objectives, methods, conclusions  and   recommendations.   Reports
are distributed to the MDNR-Surface  Water Company Division  Compliance Section
and permit development  staff,  in addition  to the  discharger.   Test data are
compared  with  existing  or theoretical  whole effluent  toxicity  limits estab-
lished  for the discharge.   If an  exceedence  is  detected,  appropriate regula-
tory action  is taken.   Test data are also  used  to determine  whether whole
effluent  toxicity  limits  or  aquatic  toxicity testing  requirements need to be
included  in  a  facility's NPDES  permit.  In-lab, static, acute toxicity test
data   are  also   used   to   identify  candidates   for  additional   advanced
biomonitoring.

     MDNR staff are presently conducting five flow-through  acute tests, three
chronic  static/renewal  tests and 30 to 40 static  acute screening tests on a
yearly  basis.   These numbers are lower than what  is  expected  to  be achieved
on a regular  basis because  of the large  amount  of  time devoted to setting up
the new permanent laboratory in  Lansing  and developing staff  expertise and
capability to run new short-term chronic tests.

Biouptake Assessments

     These  studies  are  used to  evaluate  the  discharge  of bioaccumulative
substances.      The  test  generally   involves  caged  fish  placed  in  the


                                     71?

-------
effluent for  28  days.   Test  species  are usually  channel  catfish  (Ictalurus
punctatus), six-to-ten  inches  long.   A  select number of  fish  (usually six)
are removed and analyzed on days  zero,  two,  four,  eight,  sixteen and twenty-
eight.   Individual  fish  are analyzed  for  pesticides,  PCBs,  heavy  metals,
mercury or other bioaccumulative contaminants.

      This  test has only been  performed  infrequently by  the Department
 because of the extensive  time  required.on  site.   A more common  practice
 is to require that the test  be  conducted by  the  discharger where bio-
 accumulative substances are  present as  a condition of the  discharge  permit
 for facilities.

              BIOMONITORING IN SURFACE WATER  DISCHARGE PERMITS

     Michigan is currently evaluating  the expanded use of  toxicity  testing in
its  surface  water  discharge  program  to address  aquatic  toxicity.    Whole
effluent toxicity  testing  requirements,  using  biological  organisms  to assess
the acute and chronic toxicity of various concentrations of an effluent, have
been placed in permits  in  the past  to some extent, but  an increased emphasis
in this area  is needed.  Although Michigan has had the  capability  to conduct
acute toxicity tests on fish  for many  years,  the data have been used primari-
ly  to  identify problems.   The  use  of  whole  effluent  testing  in  discharge
permits  will   enable  early  detection and  correction  of  toxicity  concerns
before they become significant problems.

     In  1985,  Michigan revised  Rule  57 of  its Water  Quality  Standards  to
establish a clear  process  for  setting effluent  limitations  for toxic chemi-
cals in NPDES  permits.  Under the revised  rule,  limits  are established using
detailed guidelines for calculating  acceptable levels in the receiving stream
after mixing  to  protect aquatic  life  as well  as  public  health and  welfare.

     Since the  Rule 57  package  was adopted  in January 1985,  water  quality-
based  effluent limitations in  permits  have  been  primarily  developed on  a
chemical-specific  basis.   Criteria  are  developed  and limits  are established
for  specific  chemicals which assure  compliance with the acute and  chronic
aquatic toxicity  requirements  of the Water  Quality Standards.  These Stan-
dards  prohibit unacceptable  acute  toxicity  in  the  mixing zone and  require
adequate protection  against  chronic  toxicity  after mixing.   However, there
are some limitations to the chemical  specific  approach.   It is impossible to
fully identify all  chemicals in  an  effluent  and  the interaction of chemicals
cannot be directly evaluated.   Therefore, to  complement  the chemical-specific
approach, Rule 57  also  provides  for  the use of biological  methods  or whole
effluent testing  techniques  to  address  aquatic  toxicity  concerns.   Although
whole effluent techniques  have  been used only sparingly  in the past, Michi-
gan's  goal  is to  use  an  integrated  approach  of  both  chemical-specific  and
whole effluent techniques  to  control  aquatic toxicity.    The  recent  develop-
ment of  short-term methods for  assessing chronic  toxicity has  the  potential
of making  the use of whole  effluent  techniques much more acceptable from  a
cost standpoint.  Michigan has  been  enhancing its toxicity testing  program by
improving  its  laboratory  facility  and  staff  expertise  to   where  routine
implementation of  an integrated  approach is  now  possible.   At present, whole
effluent toxicity  techniques are only applicable  to  aquatic  life.   Effluent


                                    713

-------
limitations to  protect human  health  or to  control  the discharge  of  bioac-
cumulative  substances  can only  be addressed  on  a chemical-specific  basis.

     Michigan  is currently developing a strategy  to  implement  the integrated
approach to toxics regulation.   For purposes of addressing  the  whole effluent
aspect  of  this  approach, the  strategy will  address  the  following  areas:

  0  The  data  needed  to  evaluate  whether  a  Toxicity Reduction  Evaluation
     (TRE)  and/or whole  effluent toxicity  limits  are needed  in  a  discharge
     permit;

  0  The frequency of  toxicity testing  that  is  appropriate  to  .-.'ssoss compli-
     ance with a whole effluent toxicity limits;

  0  The appropriateness  of  short-term  toxicity testing  to  better character-
     ize the effluent;

  0  The process for  the  development  of whole  effluent toxicity  limits;  and

  0  The  type  and number of  species  which should  be tested  to  adequately
     assess effluent toxicity.

     Using  professional  judgment,  site  specific  factors  such as  the  known
level of  toxicity, variability of toxicity, and quality and quantity  of  the
available  data  will   be  reviewed to  determine appropriate discharge  permit
requirements.    The  range of permit requirements  includes  monitoring,  whole
effluent limitations, and toxicity reduction evaluation programs.   The  actual
permit  condition for  any  given discharger will  vary depending  upon  the
site-specific  circumstances.

     Michigan  is currently receiving  public comment on the strategy.   Meet-
ings with  the regulated community,  environmental  groups  and other interested
parties  are scheduled  to  discuss  issues  and concerns  with the  proposed
integrated approach.    It  is  anticipated that a  number of future permits will
be issued with whole effluent  testing  requirements.   These  requirements will
assure  better  protection  of Michigan's  waters against  the threat  of  toxic
chemicals.
                                   SUMMARY

     Biomonitoring is a valuable tool  in assessing the effectiveness of water
pollution  control  efforts  and  targeting  remedial   actions.    The  various
aspects of biomonitoring,  including fish  contaminant monitoring, biosurveys,
compliance monitoring, bioassays, and  biouptake assessments are all necessary
components of Michigan's program.  Also, biomonitoring is now being used as a
regulatory tool to assure mixtures of  pollutants  do  not exceed water quality
criteria.   Fully intergrading  the  biological  and engineering  sciences will
ensure a strong and effective water pollution control program.
                                     714

-------
                              ACKNOWLEDGEMENTS
     The  contributions  of  the  staff of  the Great  Lakes and  Environmental
Assessment Section  of  the Surface Water  Quality Division were essential  to
the preparation of this paper and are greatly appreciated.
                                    715

-------
                             FIGURES AND TABLES


Number

Figure 1. Procedure for  Preparation of  "Standard  fillets"  analyzed  in this
          study.

Table 1.  Standard Edible  Portions  of Michigan's Sport  and  Chemical  Fishes.

Table 2.  Fish Analysis Parameters List.
                                     716

-------
        Figure 1:  Procedure for preparation of "standard fillets" analyzed in
                   this study.
     Make a cut behind th« entire
     length of the opecculum
     covtr) cutting through the
     skin and flesh to the spinal
     column.  Dorsal to ventral cut.
                                                       2.  Make a shallow cut through the
                                                           akin (to spinal column) from
                                                           the base of head to the
                                                           posterior end of the caudal
                                                           peduncle.
                                                       3.
                                                       Make a ventral cut along the
                                                       belly from the base of the
                                                       pectoral fin to the posterior
                                                       end of the caudal peduncle.
                                                       Cut *round all fins.
4.
Remove the fillet
and then remove
any major bones.
                                          717

-------
  TABLE 1.  STANDARD EDIBLE PORTIONS OF MICHIGAN'S SPORT AND COMMERCIAL FISHES

  Listed below are the "standard edible portions" for Michigan fishes.  The
  "standard edible portion" will be used for preparing fish for contaminant
  analyses.  The "standard edible portion" is that portion of the listed
  species of fish that most people eat.

Standard Edible
Portion






Skin-on

Fillet




















Skin-off
Fillet




Common Name
Yellow Perch
Walleye
Sauger
Largemouth Bass
Smailmout.h Bass
Bluegill
Pumpkinseed
Pock Bass
White Bass
Black Crappie
White Crappie
Green Sunfish
Longear Sunfish
Warmouth
Sucker Family
Lake Whitefish
Lake Trout (lean & siscowet)
Steel head (Rainbow Trout)
Brown Trout
Brook Trout
Splake

Atlantic Salmon
Coho Salmon
Chinook Salmon
Pink Salmon

Black Bullhead
Brown Bullhead
Yellow Bullhead
Channel Catfish
Muskel lunge
Northern Pike
Round Whitefish (Menominee)
Lake Herring
Chubs
Carp
Sheepshead
Buffalo
Burbot
Quill back
Sturgeon

Scientific Name
Perca flavenscens
Stizostedion vetreum
Stizostedion canadense
Micropterus salmoides
Micropterus dolomieui
Lepomis macrochirus
Lepomis gibbosus
Ambloplites rupestris
Morone americana
Pomoxis nigromaculatus
Pomoxis annul aris
Lepomis cyanellus
Lepomis megalotis
Lepomis cjulosus
Catastomidae
Coregonus clupeaformis
Salvelinus namaycush
Salmo gairdneri
Salmo trutta
Salvelinus fontinalis
Salvelinus fontinalis X
Salvelinus namaycush
Salmo salar
Oncorhynchus kisut.ch
Oncorhynchus tshawytscha
Oncorhynchus gorbuscha

Ictalurus melas
Ictalurus nebulosus
Ictalurus netalis
Ictalurus punctatus
Fsox masquinongy
Esox lucius
Prosopium cylindraceum
Coregonus artedii
Coregonus hoyi
Cyprinus carpio
Aplodinotus grunniens
Ictiobus cyprinellus
Lota lota
Carpiodes cyprinus
Acipenser fulvescens

Headless, Gutted    Rainbow Smelt
Osmerus mordax
                                    718

-------
              Table ?..  Parameter List

METALS                             ORGANICS
Mercury                            Aldrin
Cadmium                            g-BHC (lindane)
Chromium                           a-chlordane
Copper                             g-chlordane
Lead                               4,4'-DDD
Nickel                             4,4'-DDE
Zinc                               4,4'-DDT
                                   Dieldrin
                                   Octachlorostyrene
                                   Heptachlor
                                   Heptachlor Epoxide
                                   Hexachlornbenzene
                                   cis-Nonachlor
                                   trans-Nonachlor
                                   Oxychlordane
                                   PBB (BP-6)
                                   PCR (as Arochlor 1254)
                                   Toxaphene

-------
                                 APPENDICES
A.   Physical, Chemical and Biological Monitoring Results  from  the  Kalamazoo
     River, Comstock to Plainwell,  1984,  dated February,  1986.

B.   A  Biological  Investigation of Prairie  River  and  Prairie River  Lake,
     St. Joseph County, August 12,  1986.

C.   Water, Sediment, and Macroinvertebrate Survey of the South  Branch Raisin
     River, and Eastside Drain, vicinity  of Adrian,  1982-85.

D.   Department  of  Natural Resources,  Water  Resources  Commission,  General
     Rules, Part 4.   Water Quality Standards, filed with  Secretary  of State
     November 14, 1986.
                                   720

-------
                                               APPENDIX A
Physical, Chemical and Biological Monitoring Results  From
        the Kalamazoo River,  Comstock to Plainwell
                           by
           John D. Suppnick and William Creal
        Michigan Department of Natural Resources
            Environmental Protection Bureau
             Surface Water Quality Division
                      February, 1986
                          721

-------
                            Table of Contents


                                                            Page

 I    Introduction                                            723

                                                             79Q
 II   Summary and Conclusions                                 'L0

 III  Background                                             723

 IV   Methods                                                724

 V    Results                                                729

 VI   Discussion                                             737

 VII  References Cited                                       741

 VIII Appendix *                                             743
*Due to the length of the Appendix of this report, it has  not  been
 attached.  Copies are available from the author by writing  to the
 address shown on the front cover page of this entire report.
                               722

-------
                              Introduction
During April - October, 1984, benthic plant and animal communities and
related physical/chemical stream parameters were measured in the
Kalamazoo River between Comstock and Plainwell.  A major objective of
this study was to document the nuisance aquatic weed growths in the
Kalamazoo River at a high nutrient load for comparison to a follow-up
study at a low nutrient load.  The results of these studies will be used
to determine future NPDES permit limits.
                         Summary and Conclusions
1.   Benthic macroinvertebrate communities, aquatic plants and water
     chemistry were sampled in the Kalamazoo River from Comstock to
     Plainwell during the 1984 growing season.

2.   Related measurements of channel geometry, stream flow, and reaeration
     rates were made to provide data for a water quality model.

3.   The stream life indicated good water quality upstream of the Kalamazoo
     wastewater treatment plant (WWTP) and poor quality downstream.
     Downstream communities were dominated by sowbugs, blackflies,
     midges, and nuisance growths of an aquatic weed (Cladophora).

4.   Cladophora standing crops reached nuisance levels in only 15 days of
     growing time downstream of the Kalamazoo WVTTP, while nuisance levels
     were never attained upstream of the Kalamazoo WWTP.  These nuisance
     growths persisted from June through September and were due to the
     phosphorus loads discharged by the Kalamazoo WWTP.

5.   The sloughing and downstream transport of Cladophora persisted
     throughout the growing season.  This sloughed Cladophora represents
     a significant potential demand on the oxygen resources of the River.

6.   An apparent zone of Cladophora growth inhibition was observed for
     about 4 km immediately downstream of the Kalamazoo WWTP.

7.   A follow-up study is planned for 1986 to document the improvement in
     stream conditions after the upgraded Kalamazoo WWTP is operating.
     After the follow-up study, an evaluation of the Cladophora growth
     levels should be done to determine if further reductions in phospho-
     rus discharges are needed to prevent nuisance Cladophora growths.
                               Background
The Kalamazoo River is a cool water stream which drains over 5,000 km2 in
southwest Michigan.  This river has suffered severe water quality degra-
dation during the region's industrial development and growth in the first
half of this century.  In 1956 the waste loadings from 14 paper mills in

-------
the Kalamazoo vicinity resulted in a 32 km reach of river that was
anaerobic (1).  However, a large clean-up effort costing over $500
million for the construction of public treatment facilities alone has
resulted in improved stream quality.

Michigan Department of Natural Resources (MDNR) stream dissolved oxygen
(D.O.) modeling studies indicate that aquatic plant respiration will be
the main cause of low 0.0. after all discharges are in compliance with
their waste discharge permits (2,3).  Field investigations (4,5) have
identified nuisance growths of Cladophora as the dominant aquatic plant
in the Kalamazoo River.  Because of this finding, the MDNR initiated this
study of the aquatic plant problem In the Kalamazoo River.  The objective
of this study is to document the change in water quality before and after
the City of Kalamazoo implements advanced waste treatment.  Of particular
interest is to document the change in Cladophora growth as phosphorus
removal is implemented at the Kalamazoo wastewater treatment plant.
                                 Methods
The overall sampling strategy for this study is shown in table 1.
Biological data were collected during boat cruises approximately every 2
weeks from April to October.

Cladophora Monitoring

Nine river stations were sampled to determine the relative standing crop
of Cladophora (Figure 1).  At each station, three representative rocks
were selected, the Cladophora was harvested from each rock and the
surface area of the colonized portion of the rock was estimated in the
field with a ruler.  Stream velocity at the water surface was determined
with a stopwatch and float, and the water depth was recorded.  At some
locations, Cladophora was confined to a small isolated patch of growth.
In these cases, representative rocks from the patch of growth were
selected.

The Cladophora sloughing rate was measured by placing a Surber sampling
net with a 1 square foot opening in the stream for a measured time
period.  The Cladophora collected was returned to the lab for drying and
weighing.  The corresponding stream velocity was determined using a float
and stopwatch.  Sloughing measurements were made in triplicate at three
stations:  Patterson Avenue, D Avenue and M-89.

All Cladophora samples were air dried on newspapers in a metal shed.
Drying took 23-60 days.  Samples were then weighed using a Mettler
analytical balance.  Twenty randomly selected samples were allowed to dry
an additional 28 days or more.  The additional weight loss averaged 1.52
with no sample losing more than an additional 5%.

Benthic Macroinvertebrate Sampling

Qualitative benthic macroinvertebrate samples were collected using a
triangular dip net and by handpicking available substrate.  Sampling was
                                  7?4

-------
                            Table 1.
                                            Kalamazoo River Station Description and Sampling  Strategy
Uastewater and Station
Tributary Inputs Description

All ied Paper
Via Portage

Co River St.
Creek — jf*
	 Patfrrrnn
;Kalamazoo WWTPJ 	 £CD,

James River

Penn RR
Co J frcKinley St
Section 27
E Ave
Section 22
D Ave
Section 10
4th St
M - 89
Main St
River
Km
109
102.2
100.6
99.5
98.3
95.8
95.2
94.5
93.6
92.9
90.2
87.3
80.4
80.0
STORET Reaeration Cross
1 Measurement Scctionin
390079
390081
390082
390114
390380
/
390058
\
030209
1
I
\
1
                                                                                                     <           ,.
                                                                              Monthly Diurnal  Biweekly    Biweekly
                                                                      Weekly      Water       Cladophora  Cladophora
                                                                     Nutrient    Quality       Biomass    Sloughing
                                                                    Monitoring  Monitoring     Monitoring  Measureaent
  Daily     Biweekly-
  Flow     Transparency
Monitoring  Monitoring
Once every 2 weeks

-------
           Figure 1.  Kalamazoo River Sampling Locations,  1984.
        \       Main Street
                  x
                      -M-89
  Plainweli ""
                               4th Street
                                       Section  LO
Scale  (km)
             James River i

               Paper Co.   I
              City Of

             Kalamazoo
           Kalamazoo
                                    a
                                    o
                                    N
                                    a
                                    s
                                    03
-— D-Avenue





_-Section 22


	E Avenue



_ Section 27







 UP J.R.
                                                      Mosel
                                                              River  Street
Allied
Paper Co.
t>
p\
                                 726

-------
continued until no new forms were found.  Taxa were identified on-site to
the lowest taxonomlc level possible.  Relative abundance was noted.

Periphyton Sampling

Qualitative periphyton samples were collected by scraping rocks.  Samples
were placed on ice and identified the following day using 400X magnifi-
cation.  No estimate of relative abundance was made.  Periphyton sampling
was discontinued when Cladophora growth became present.

Water Chemistry Monitoring

River samples for nutrients and other chemical analysis were collected
from the D Avenue Bridge weekly by Surface Water Quality Division Dis-
trict staff.  Samples were also collected at D Avenue during each boat
cruise.  Additional water samples were collected upstream (Paterson Rd.)
and downstream (Mosel Ave.) of the Kalamazoo WWTP during each of the boat
cruises and analyzed for nutrients.

L igh t_ Mon i t o r ing

The light extinction coefficient for the Kalamazoo River was measured at
Paterson Road and at McKinley on September 18, 1984, using an underwater
irradiometer (Kahlsico model 268WA310) by Kahl Scientific Instrument
Corporation.  The Secchi depth transparency was measured during each boat
cruise at Paterson Avenue (upstream of the Kalamazoo wastewater treatment
plant) and at 1 or more locations downstream of the WWTP.  Incident light
intensity over the visible spectrum was measured daily by the Michigan
State University Gull Lake Biological Station with a Li-cor Pyrenometer.
This weather station is about 16 km east of the study reach.

Stream Flow Monitoring

A United States Geological Survey (USGS) gage is located on the Kalamazoo
River at the River Street Bridge in Comstock.  This gage is a telemark
gage and river stage can be determined by phone.  River stage was deter-
mined daily from April to October by phone.  In addition, stage was
continuously monitored using a Stevens strip chart recorder at the gage
during 3 of the 4 intensive diurnal monitoring studies.  Water Management
Division personnel made several miscellaneous measurements at various
locations downstream of the gage using standard USGS techniques.

Plankton Productivity Measurements

Photosynthesis and respiration of planktonic algae were measured using a
standard light/dark bottle method (6).  Light bottles were clear, 250 ml
BOD bottles.  Dark bottles were 250 ml BOD bottles covered with a double
layer of black electrical tape.  Bottles were suspended from styrofoam
floats with wire (Figure 2).  All bottles were filled by skimming water
from the surface of the stream.  Samples for BOD, nutrients, chlorophyll,
initial DO and other chemical analysis were collected simultaneously with
the filling of the light and dark bottles.  Dissolved oxygen was deter-
mined using the Winkler method.  Samples were fixed in the field and
                                  727

-------
                              Figure  2.   Kalamazoo River Light/Dark  Bottle Apparatus
                                           Styrofoam
                                             Float
3O
                                                                                         Water Surface

-------
titrated in the Laboratory in Lansing.  Gross photosynthesis and
respiration were determined from the following equations:
                                           T-7D
     R = (C -C ) -  [UBOD  (l-exp-(t K. 1.047   u))]
     P = CL   *1>
Where:    L    D
     R = Planktonic respiration (mg/1)
     CT = Initial DO concentration (mg/1)
     CL » Final DO concentration in dark bottles  (mg/1)
     UBOD = Ultimate carbonaceous BOD of the stream  (mg/1)
     K  = Lab determined bottle CBOD decay coefficient at 20°C base e
      1   (days'1)
     T = Average stream temperature during the test  (°C)
     t = Duration of the light dark bottle test (days)
     P = Gross photosynthesis during the test (mg/1)
     C  » Final DO concentration in the light bottle  (mg/1)
      Lt

The duration of the tests varied from 0.8 days to 1.02 days.

Diurnal Stream Chemistry Surveys

Four diurnal stream chemistry sampling surveys were done.  Samples were
collected and analyzed by Michigan DNR staff.  The three major discharges
(Kalamazoo WWTP, Allied Paper Co. and James River Paper Co.) to the study
reach were sampled during the September diurnal study by the MDNR Point
Source Studies Section.   (7,8,9)

Reaeration Coefficients

Reaeration rate coefficients were measured by MDNR personnel between E
Avenue and the 4th Street sampling station (Figure 1).  The procedure
used was the ethylene tracer method a& developed by the MDNR on the Clam
River (10).

Stream Geometry

Stream channel geometry and substrate type was determined on September 6
and 7, 1984.  Stream depth and width were determined at representative
transects at approximately 500 meter intervals.   Some portions of the
study reach were surveyed more intensively to provide data for a habitat
evaluation model.  River depth was determined with a surveying rod
graduated in 1 foot increments and river width was determined with a
steel cable graduated in 20 foot increments.  Substrate type was deter-
mined for each depth measurement either visually, by probing with a
surveying rod or by sampling with a dredge.
                                 Results
Cladophora Monitoring

Three different zones were apparent in the River based on three distinct
seasonal growth patterns of Cladophora.  Upstream of the Kalamazoo WWTP
                                  7?9

-------
growths were sparse; immediately downstream of the WWTP growths were
inhibited; and further downstream growths were profuse.  Relative
standing crop measurements for the 1984 growing season are summarized in
Figure 3, and the raw data is listed in Table 2 of the appendix.

In the upstream zone (Paterson and River Street sampling stations),
growths were sparse and never reached nuisance levels.  The maximum
standing crop observed was 177 grams of dry weight/square meter (gdw/m2)
at River Street and 60 gdw/m2 at Patterson Avenue.  Growth began about
mid May and persisted throughout the summer.

Immediately downstream (0-4 km) of the Kalamazoo WWTP, Cladophora growth
did not begin until late July and only persisted through August.  Growth
occurred in isolated patches and most available substrate was not
colonized.

The zone of nuisance growths began about 7 km downstream of the Kalamazoo
WWTP and extended to the end of the study reach in Plainwell.  Growth
began in early June and increased rapidly for three weeks.  Standing
crops peaked in late June or early July and gradually declined
thereafter.

The most rapid growth was measured at the D Avenue station where the
standing crop grew from 4g/m2 to 6000 g/m2 during 21 days in June.  On
June 5th, the longest Cladophora stringer observed at D avenue was 4
inches.  By June 20th, 15 foot stringers were observed.

The sloughing measurements from the D Avenue station and the M-89 station
are summarized in Figure 4 and the raw data is listed in Table 3 of the
appendix.  Sloughing measurements were also made at Patterson Avenue but
only a trace of sloughed Cladophora was detected there.

The D Avenue sampling station is at the downstream end of the largest
riffle in the study area.  The sloughed Cladophora load reached a peak of
4600 kg dw/day at D Avenue in mid July.  This peak followed the period of
rapid growth in June.  The loading of sloughed Cladophora carried by the
stream was reduced by about 90% at M-89 in Plainwell, about 22 km down-
stream of D Avenue.  This indicates that 90% of the sloughed Cladophora
was either deposited, decomposed or broken into pieces smaller than the
mesh of the sample net between these two stations.  However, no large
depositional areas developed between D Avenue and Plainwell because of
the relatively high stream velocity.  Therefore, we believe that most of
the sloughed Cladophora load decayed and was broken into small pieces
between D Avenue and M-89 in Plainwell.

The oxygen demand potential of sloughed Cladophora tissue was determined
in the lab to be 0.65g 0_/gm dry weight Cladophora.  BOD samples were
prepared using River water and a known weight of Cladophora and incubated
until oxygen demand was 95% satisfied.  The results are summarized below:
                                    730

-------
            Figure 3.     Cladophora Bionass Monitoring Results from

                          'Ehe Kalamazoo River - 1984
3
•o
00
    Section 10
           D Avenue
               Section 22
                     Section 27
                Upstream James  River
                             R.R. Tressel
                            [Kalamazoo WWTIJ	A,

                                      Patterson^
                                                                                 Oct.
                                         River  Street
                                         731

-------
Figure 4.
-00
3
       4


      3-5


       3 -


      2.5 -


       2 -


      1 .5 -


       1 -


      0.5 -
             CLADOPHORA  SLOUGHING   DATA
                            KALAMAZOO P.  1 984

                    '6
       0
       12-Jun 20-Jun 26-Jurs 06-Ju! 17-Jul 01-

                                    1984
                       n
                            P AVE.
                                           5-Aug28-Aug 12-
                                           M-89

-------
                     Dry Weight                    Ultimate CBOD mg/JL
                                               Undllute_d      1:5 dilution
 1                          0                        7.18            8.55
 2                          0                        6.34
 3                          0                        6.63
 4                          5.2                      7.83
 5                         13.0                     15.0             17.6
 6                         26.0                      -              24.0
 7                         39.0                      -              32.0

 The annual production of  Cladophora upstream of D  avenue was estimated by
 multiplying the average daily sloughed Cladophora  xoad  at D avenue during
 this period (June  12 - October  2) by  the number of days.  Based on these
 calculations, about 240,000 Kg  dw of  Cladophora was produced in the reach
 between the McKinley sampling station (which was just upstream of where
 Cladophora growth  began)  and the D Avenue station.  This reach has a
 surface area of 184,000 square  meters.  Therefore, if the Cladophora was
 evenly distributed over the entire reach, the annual production was
 1.36kg dry weight /square  meter.

 Benthic Macroinvertebrates

 Upstream of the Kalamazoo WWTP, benthic macroinvertebrate communities
 were diverse (8-15 taxa)  and dominated by scuds, mayflies and caddisflies
 (Table 4 of the appendix) .  At  the three stations  sampled downstream of
 the WWTP, the communities were  restricted in the number of taxa present
 (usually 4-5) and  dominated by  midges, sowbugs and leeches.

 Pejrioh^toii

 Results of the periphyton sampling are presented in Table 5 of the
 appendix.  Diatoms were the most represented group by number of taxa.

 Plant Growth Parameter Monitoring

 Figure 5 presents  the results of stream temperature, transparency and
 incident light monitoring compared to a summary of the  standing crop
measurement results.  Stream nutrient data at the  D Avenue station and
 stream flow at the River  Street gage  are plotted in Figure 6, and the raw
 chemistry data is  listed  in Table 6 of the appendix.

The results of light extinction coefficient measurements are shown below:

                   % Light Reflection     Secchi Depth    Light Extinction
Location __   at  Surface _ (m)_ __    Coefficient (1/m)
Patterson Rd.              23                  1.4              1.28
McKinley                  31                  1.0              2.21

Stream Flow Measurements

Several stream flow measurements were made by Water Management Division
Personnel and are  listed  below.
                                   733

-------
     Figure 5.   Summary  of Selected Kalaniazoo River Monitoring
                Data  from Downstream  of  the Kalamazoo WWTP  - 1984
               1000
                500

Pooled Cladophora
Standing Crop
  (gdw/m2)
                                                          Nuisance Zone Stations

                                                          Inhibition Zone Stations
Temperature
25
20

15

10

 5
                900-

                800-

                700'

                600-
  Daily Average
    Sunshine    500'
     (ly/day)
                400'

                300'

                200

                100
                1.5
                1.0
   Transparency
       (m)
                0.5
                     Apr    May    June  July   Aug   Sept   Oct
                                       734

-------
     Figure  6.  Summary of Selected Kalamazoo River Monitoring Data
               at D Avenue Downstream of  the Kalamazoo WWTP  - 1984.
Nitrates +
Nitrites
 (mg/1)
                1.0 -•
0.5 ••
Ammonia
 (mg/1)
                1.5  T
                1.0  "
                0.5  "
Flow at
 Gage
 (cfs)
2100 •;

1800-


1500-


1200-


 900-


 600 -


 300 :
Ortho-
Phosphorus
  (mg/D
  0.3

  0.2

  0.1
                       Apr     May    June   July   Aug

                                    735
                                           Sept
                                                                   Oct

-------
Location Date Flow (cfs)
Kalamazoo R. at Corns tock gage
Kalamazoo R. above James River Paper Co.

Spring Brook at Riverview Rd.


Kalamazoo River above Plainwell WVTP
June 20, 1984
July 31, 1984
June 27, 1984
July 31, 1984
Sept. 19, 1984
June 27, 1984
July 31, 1984
Sept. 19, 1984
Sept. 19, 1984
622
414
688
503
617
15.7
14.1
14.6
663
Diurnal Stream Chemistry Surveys

The results of the 4 diurnal water chemistry surveys are listed in
Table 6 of the appendix.  The river hydrographs were monitored continu-
ously during 3 of the 4 surveys and are plotted in Figure 9 of the
appendix.  The dissolved oxygen standard was met at all stations during
the July, August and September surveys but was not met between 4th Street
and Main Street during the June survey.  Diurnal variations in DO at D
Avenue during the June, July, August and September surveys were 5.5 mg/1,
6.7 mg/1, 3.8 mg/1 and 3.7 mg/1 respectively.  All surveys were done
during sunnier than average days for their respective months.  The August
survey was done on the sunniest day of the summer.  These sunny condi-
tions contributed to the relatively high DO levels found in the stream
during the surveys by stimulating a high level of photosynthetic oxygen
production.

Reaeration Measurements

The results of stream reaeration measurements using the ethylene tracer
technique are summarized below.
Reach
E Ave
D Ave

to D Ave
to 4th St
Length
(Km)
1.6
5.1
Temp
(°C)
25.5
25.5
Flow
at
Gage
(cfs)
403
403
Time of
Travel
(days)
.053
.127
Average
Depth
(M)
0.39
0.70
Reaeration Rate
Coefficient at
25.5°C (base e)
(day'1)
15.0
3.3
The tracer monitoring data are presented graphically in Figure  10 of the
appendix.

Plankton Productivity Measurements

Results of light/dark bottle productivity measurements are presented in
Table 7 of the appendix.  Gross productivity of planktonic algae varied
from 12.5 mg 0 /1/d at 0.15 meters depth in July; to 1.8 mg 0,/1/d  at  0.5
meters depth in June.  Similarly, BOD  corrected respiration of  planktonic
organisms varied from 3.1 mg 0 /1/d  in July to 1.7 mg 02/l/day  in June.
                                    736

-------
Channel Geometry

Results of the stream channel cross sectioning are summarized below and
the raw field data are presented graphically in Figure 11 of the
appendix.

                        Average depths in feet for various gage flows

Reach                   260 cfs       440 cfs       608 cfs       810 cfs
McKinley to D Ave
D Ave to 4th St
4th St to Main St
1.33
2.14
2.71
1.71
2.46
3.07
2.07
2.80
3.29
2.46
3.19
3.84
Effluent Monitoring

The results of self monitoring data for Allied Paper Co., Kalamazoo WWTP
and the James River Corp. - Parchment, during the intensive survey
periods are shown in Table 8 of the appendix.
                               Discussion
The aquatic life downstream of the Kalamazoo WWTP was dominated by
Cladophora, sowbugs, blackflies, midges and leeches, and is typical of
that found in organically enriched streams downstream of municipal WWTP's
(16).  This degraded biological community has persisted even though a
significant reduction in pollutant loads from some sources has occurred.
The cause of the continued poor quality in 1984 was the Kalamazoo WWTP.
Significant improvement in the stream quality is expected to occur
following the implementation of advanced treatment at the Kalamazoo WWTP.
A follow-up study is planned to document this improvement.

Cladophora standing crops were much greater downstream of the Kalamazoo
WWTP than upstream.  Nuisance growths of Cladophora are commonly associ-
ated with phosphorus enrichment in lakes and streams (11,12).  Stream
ortho-phosphorus concentrations averaged 11 ug/1 upstream of the
Kalamazoo WWTP and 177 ug/1 downstream of the WWTP during the Cladophora
growing season (Figure 7).  All other growth factors for Cladophora
(light, substrate, velocity) were similar at upstream and downstream
stations.  Therefore, we conclude that phosphorus enrichment from the
Kalamazoo WWTP caused the nuisance Cladophora growth downstream.  We
expect the downstream orthophosphorus concentration to decrease to an
average of 50 ug/1 or less after advanced treatment is implemented at the
Kalamazoo WWTP.  A follow-up study is planned to determine what effect
this nutrient reduction will have on Cladophora growth in the Kalamazoo
River.

Immediately downstream of the Kalamazoo WWTP there was a zone where
Cladophora did not appear until late July and only persisted through
August.  This was in spite of favorable nutrients, light, velocity and
substrate for growth.  The late onset of growth may be due to a growth
inhibiting substance in the Kalamazoo WWTP effluent.  This hypothesis is
                                   737

-------
Ammonia
as N (mg/1)
                 Figure 7.     Kalamazoo River Nutrient  Monitoring  Results  Upstream
                              and Downstream of the Kalamazoo  Wastewater Treatment  Plant.
               2.0
1.0
                                                                       Downstream
                                                                      Upstream
                    Apr      May     June     July     Aug     Sept     Oct
as N (mg/1)
1.0

0.8

0.6

0.4

0.2
                                                                       ,Upstream
                                                                       Downstream
      Apr     May      June     Jul     Aug     Sept
                                                                        Oct
Ortho
Phosphorus
as P (mg/1)
               0.3
               0.1"
                                                                        Downstream
                     Apr      May     June     Jul      Aug     Sept     Oct
                                          738

-------
supported by the observation that, when growth did occur in this zone,
the Kalamazoo WWTP was providing the best treatment performance of the
summer (table 8 of appendix).   If some pollutant in the effluent caused
the growth inhibition, then the discharge of that pollutant would likely
be minimized during periods of good treatment performance.  This apparent
inhibition should be investigated further if it persists after the
improved treatment is provided at the Kalamazoo WWTP.

The period of intense Cladophora growth from June 6 - June 26 was associ-
ated with stream temperatures of 23-27°C, incident light levels of
300-680 ly/d and ortho-phosphorus concentrations in the stream of
0.036-0.22 mg/1.  Cladophora is a summer algae with growth generally
thought to be initiated by temperatures of 10-15°C (12,14).  It is
unclear why Cladophora did not become established earlier in the growing
season when temperature was in the range of 10-20°C.  One possible
explanation is that light levels at the stream bottom were limiting.  In
Figure 8, the daily incident light intensity was corrected for stream
depth, and transparsency to compute light intensity at the stream bottom
of the Kalamazoo River at the Section 22 sampling station.  This figure
shows that the late May to early June period was characterized by unusu-
ally low light levels and could have prevented the growth of Cladophora
even though favorable temperatures were present.
                                   739

-------
          Figure 8.
               KALAMAZOO  R.   LIGHT  AT   RIVER   BOTTOM
g     s
            350
            300 -
            250 -
            200 -
            150 -
            100 -
             50 -
               0 — ii 11 ii in in ri nun ii i ii in 1)111111 ii i ii in ii	iiiiiii[iiiiiiiiiiiiiillinliiiiinil[liil lllllililiiliimm	|iiliiuiiillli	iiiiiiiiii[iiiiiiiin on ill n-ii mump
              01-Apr     01 -May     31 -May     30-Jun     30-Jul     29-Aug     28-S«p
                                                       DATE

-------
                            References Cited
1.   Michigan Water Resources Commission, March 1958.  "Report on Self
          Purification Capacities Kalamazoo River 1956 Survey Comstock to
          Trowbridge".  Lansing, Michigan.

2.   Beck M. and S. Buda, April 1978.  "Kalamazoo River Study Comstock to
          Plainwell August 16-18, 1976". Department of Natural Resources.
          Lansing, Michigan.

3.   Suppnick John D., February 13, 1984.  "Dissolved Oxygen Impacts of
          Hydropower Dam Restoration at Plainwell, Ostego and Trowbridge
          Dams on the Kalamazoo River."  Department of Natural Resources.
          Lansing, Michigan.

4.   Wuycheck John, 1984. Personal Communication of Unpublished Data,
          Department of Natural Resources.  Lansing, Michigan.

5.   Creal William, November 1982.  "Macroinvertebrate and Sediment
          Chemistry Survey of the Kalamazoo River, Kalamazoo to Allegan,
          July 22 and October 7, 1982."  Department of Natural Resources.
          Lansing, Michigan.

6.   Vollenweider Richard A.  1971.  "A Manual on Methods for Measuring
          Primary Production in Aquatic Environments."  Blackwell Scien-
          tific Publications.  Oxford, England.

7.   Reznick Ralph and Chris Little.  Undated.  "Report o  an Industrial
          Wastewater Survey Conducted at Allied Paper Con vjany September  18
          and 19, 1984."  Department of Natural Resource ,, Lansing,
          Michigan.

8.   Boersen Gary and Joe Hey.  Undated.  "Report of a Municipal Wastewater
          Survey Conducted at Kalamazoo Wastewater Treatment Plant
          September 18-19, 1984."  Department of Natural Resources,
          Lansing, Michigan.

9.   Boersen Gary, William Long and John Eckland.  Undated.  "Report of
          an Industrial Wastewater Survey Conducted at James River
          Corporation, September 18-19, 1984."  Department of Natural
          Resources, Lansing, Michigan.

10.  Suppnick John D.  July 1984.  "Clam River Reaeration Measurements
          Using the Ethylene Tracer Method."  Department of Natural
          Resources, Lansing, Michigan.

11.  Neil John H. and Glenn E. Owen.  1964.  "Distribution, Environmental
          Requirements and Significance of Cladophora in the Great
          Lakes."  Proceedings 7th Conference on Great Lakes Research
          113-121.

12.  Pitcairn Carole E.R. and H.A. Hawkes.  1973.  "The Role of Phospho-
          rus in the Growth of Cladophora."  Water Research 7: 159-171.


                                   741

-------
13.  Bellis V. D. and D.A. McLarty.  1967.  "Ecology of Cladophora
          Glomerata (L.) Kutz.  In Southern Ontario."  Journal of
          Phycology 4: 19-23.

14.  Moore, Lawrence F.  1979.  "Attached Algae at Thermal Generating
          Stations - the effect of temperature on Cladophora."  Verh.
          Internat. Verein. Limnol. 20: 1727-1733.

15.  Storr, J.F.  and R.A. Sweeney.  1971.  "Development of a Theoretical
          Seasonal Growth Response Curve of Cladophora Glomerata to
          Temperature and Photoperiod" Proc. 14th Conf. Great Lakes
          Research.  119-127.

16.  Hynes, H.  1960.   The Biology of Polluted Waters.  University Press,
          Liverpool England.  202 P.
                                  742

-------
The appendix to this report on the Kalamazoo River is available
from the author of this paper, Mr. Paul Zugger, by writing to him
at the address on the cover sheet of this report.
                              743

-------
                                                               APPENDIX B
                Michigan Department of Natural Resources
                     Surface Water Quality Division
                             November, 1986
                              Staff Report
             A Biological Investigation of Prairie River and
                 Prairie River Lake, St. Joseph County,
                             August 12» 1986
Benthic macroinvertebrates, sediment and water were collected on August
12, 1986 from the Prairie River and Prairie River Lake in Burr Oak
Township, St. Joseph County (Figure 1).  Benthic macroinvertebrates were
sampled to determine present river quality conditions.  Sediments and
water were collected and analyzed for the presence of toxicants.  These
surveys were requested by Kay Brower, Environmental Enforcement Division,
to evaluate the effect of suspected increased releases of leachate from
the Ford/Young landfill.  A similar study had been conducted in 1983
(Creal, 1983).           v

                         Summary and Conclusions

1.   Benthic macroinvertebrate communities in the Prairie River indicated
     good to excellent stream quality.  Slight changes in the benthic
     macroinvertebrate communities occurred between McKale Road and
     Prairie River Lake.  These changes were likely due to differences
     changes in current speed and stream substrate.  These findings are
     consistent with those of the 1983 study.  There was no indication of
     an adverse biological effect in the Prairie River due to the
     Ford/Young landfill leachate.

2.   There was no change in water or sediment quality in Prairie River or
     Prairie River Lake due to the Ford/Young landfill.

3.   The leachate flowing to the Prairie River through the landfill drain
     contained elevated levels of certain constituents.  These included
     total organic carbon, ammonia nitrogen, total phosphorus, and
     nickel, which may be of concern if the loadings increase over
     present levels.

                                 Methods

Benthic macroinvertebrate samples were taken from the Prairie River using
a triangular dip net with a 1.0 mm mesh.  Organisms were also handpicked
from all available substrates.  Sampling was conducted at each location
until no new forms were found.  Macroinvertebrates were identified as
collected and relative abundance estimated.

Surface water grab samples were preserved, placed on ice and returned to
the Environmental Laboratory in Lansing for analysis.  Sediment samples
from depositional areas were also collected, placed on ice and returned

                                   744

-------
 to  the Enviornmental Laboratory in Lansing for analysis.  General stream
 observations were also made at each station.

                         Results and Discussion
Macroinvertebrates

The benthic macroinvertebrate community at McKale Road (Station 1),
upstream of any possible influence from the Ford/Young Landfill  or  materi-
als dumped from the McKale Road Bridge, was indicative of excellent
stream quality.  Large numbers of fingernail clams, scuds, stoneflies,
mayflies, and caddisflies were present and comprised the majority of a
diverse macroinvertebrate community (Table 1).

Relative to McKale Road, slight shifts in the benthic macroinvertebrate
community were found at Stations 2 and 3, 1.2 and 2.0 km downstream of
McKale Road, respectively.  Declines in the numbers of fingernail clams,
scuds, mayflies and stoneflies were observed.  The likely cause of these
changes was a reduction in current speed and macroinvertebrate substrate
 (especially logs) and an increase in stream depth.  Other factors such as
temperature and canopy may be influencing this shift, since McKale Road
is the downstream boundary for the designated trout stream portion of the
Prairie River.  Even with these changes from Station 1, the macroinverte-
brate communities present at Stations 2 and 3 were still indicative of
good stream quality.  A diverse macroinvertebrate community was found
which included stoneflies, mayflies and caddisflies.  These findings are
consistent with the 1983 findings, even though some minor changes in
communities were found.  For example, burrowing mayflies were present at
all three stations in 1983, but were only found at McKale Road in 1986.
This difference was likely due to a major effort in 1983 to find the
mayflies.  Overall, stream quality has not changed.

Water Chemistry

The water chemistry results for Stations 1, 3, and A on the Prairie River
were very similar, indicating negligible effects on water chemistry
constituent from any inputs between McKale and Prairie River Roads
(Table 2).

Station B (the downstream channel) was similar to the Prairie River in
water chemistry.  However, Station A (the upstream channel) was notice-
ably different than the river.  Concentrations of total organic carbon,
ammonia nitrogen, total phosphorus, sodium, zinc and cadmium were elevat-
ed, while total dissolved solids, calcium, conductivity, iron, potassium,
magnesium, pH, and sulfate were depressed.  These differences may be due
to the very sluggish flow at this station.

The landfill drain (Station C) was markedly different in quality than the
other five stations sampled.  The landfill drain discharge contained
elevated levels of total dissolved solids, total organic carbon, ammonia
nitrogen, total phosphorus, alkalinity, calcium, chloride, conductivity,
iron, potassium, magnesium, sodium and nickel.  The discharge of total
organic carbon, ammonia nitrogen, phosphorus and nickel may be a concern
to the quality of Priaire River and Prairie River Lake if loadings

                                   745

-------
increase over present levels.  At the rate of discharge observed on
August 12, these concentrations would have a negligible effect on
river/lake quality.

Elevated nickel and iron results in the landfill drain were consistent
with the 1983 results.  However, contrary to the 1983 results, no vola-
tile organic compounds were detected in the landfill drain.

Sediments

Sediment sampling results at McKale Road (Station 1), Prairie River Lake
inlet (Station 5) and Prairie River Lake outlet (Station 6) were general-
ly similar (Table 3).  There was no evidence of sediment contamination
with substances, such as mercury, polychlorinated biphenyls (PCBs) or
pesticides, which could bioaccumulate fish to unacceptable levels.  Based
on the sediment results, fish contamination in the Prairie River or
Prairie River Lake is not expected.

Sediment zinc concentrations were lower in non-river stations (Station
A,B,C) , indicating that zinc was not migrating from the landfill.
Overall, sediment results at stations B and C did not indicate any source
of contaminants from the landfill.  Concentrations were usually similar
to or less than those found in the river or lake.

The sediment results at Station A exhibited a pattern similar to that
found in the water results.  Sodium and cadmium concentrations were
elevated while nickel, calcium, iron, potassium, magnesium and manganese
were depressed.
                    Report by:  William Creal, Aquatic Biologist
                    Field Work by:  Brenda Sayles, Aquatic Biologist
                                    William Creal, Aquatic Biologist
                            Referenced Cited
Creal, W. 1983.  A fish, benthic macroinvertebrate, sediment, and water
     chemistry survey of Prairie River and Prairie River Lake, St. Joseph
     County, March 15 and June 17, 1983.  MDNR report.
                                   746

-------
Figure 1.          Sampling station locations  on the Prairie River,  St.  Joseph County,  August,  1986.
                                                                                                     McKole
                                                                                                     Road
                                 0

-------
TABLE  1. PRAIRIE  RIVER MACRQINVtRTEBRATE SAMPLING  RESULTS
3TAf IDNi
LOCATION:

TAXON
1
MCKALE
ROAD

2
ACROSS FROM
LANDF ILL

3
DOWNSTREAM OF
LANDH U.L

PORIFERA  (spuitue*)                      X
ISOPODA  (suwbuqs)                       X             X
AMPHIPODA  (acudia)            XX             X
GASTROPODA  (SDMI Is)
  LYMNAEA                    X
SPHAERIIDAE  
-------
TABLE 2.  PRAIRIE RIVER  MATER RESULTS, AU6UST 12,  1984
STATlONi
LOCATIONi
IM MO.l
SUSPENDED
SOLIDS
DISSOLVED
SOLIM
ORGANIC
CARSQ8
NITRATE
NITROSfN
AKNONIA
NITRD8EN
MRDAHl
N1TR08EN
TOTAL
PHOSPHORUS
ALKALINITY
ALKALINITY, C03»
ALKALINITY, HC03-
CALC1UN
CHLORIDE
CONDUCTIVITY
IUMH08/CH)
IRON
MERCURY
POTASSIUM
NA6NESIUK
SODIUM
PH (8t»
SULFATE
ZINC
1
HOC ALE
MAO
61693
(4
412
3, §3
1.40
0.014
0.3V
0.01S
230
<5
230
S3.2
12
389
0.412

-------
TABLE 2.  PRAIRIE RIVER HATER RESULTS, AU6UST 12,  1914






CAM1UN            <0.0002   0.0004     <0.0002  <0.0002     <0.0002  <0.0002




CHRONIUN            <0.003   <0.003      <0.003   (0.003      (0.003   <0.003




HEI CHROHIUH        <0.005   <0.003      <0.009   (0.003      (0.005   (0.005




COPPER              (0.001   0.0028      0.0013   0.0019      0.0016   0.0024




NICKEL              (0.004   (0.004      (0.004   0.0083      (0.004   (0.004




LEAD                (O.OOt   (0.001      (0.001   (0.001      (0.001   (0.001




NETHYLENE CHLORIDE   (0.003   (0.003      (0.003   (0.003      (0.003   (0.003




CHLOMStMENE       < 0,005   <0.003      (0.003   (0.005      (0.003   (0.003




SCAN I              (0.001   (0.001      (0.001   (0.001      (0.001   (0.001




PCS                (0.0001  (0.0001     (0.0001  (0.0001     (0.0001  (0.0001




SCAN 3           (0.00001 (0.00001    (0.00001 (0.00001    (0.00001 (0.00001
RESULTS ARE IN W/L UNLESS IWICATEO
                                    750

-------
TABLE 3. PRAIRIE RIVER SEDIMENT RESULTS, AUGUST 12, 1986
STATIONi
LOCATIONi
LAB NO. I
TOTAL SOL IDS U>
CALCIUM
CADMIUM
COBALT
CHROMIUM
COPPER
IRON
MERCURY
POTASSIUM
LITHIUM
MAGNESIUM
MANGANESE
SODIUM
NICKEL
LEAD
ZINC
PCS
SCAN 3
1 A B
MCKALE UPSTREAM DOWNSTREAM
ROAD CHANNEL CHANNEL
61699 61698 61697
35
41000
<2
6.73
12
10
370OO
<0.3
2S3
3.23
3730
2130
140
12
15.3
77.3
<1.3
<0.15
12
4630O
2.3
<3
<3
8.3
11500
<0.3
181
<2
2200
773
230
<3
13
23
<2.8
<0.28
21
133000
<2
<3
6.3
12
26000
<0.3
228
3
410OO
150O
130
6.3
<3
44
<2.9
<0.29
C 3 6
LANDFILL PRAIRIE L. PRAIRIE L
DRAIN INLET OUTLET
61696 61693 61694
66
242OO
<2
<3
8.3
29
1450O
<0.2
330
6
8530
470
170
10
11
42

-------
                                           APPENDIX C
            Michigan Department of Natural Resources
                 Surface Water Quality Division
                           April, 1936

          Wat«r, Sediment, and Macroinvertebrate Survey
      of ths South Branch Raisin River, and Eaet&ide Drain,
                  vicinity  of Adrian, 1982-85.
     Water, sediment and macroirwertebrat* sampling was conducted
on  the Raisin River near Adrian and its tributaries front  1982  to
1985.   The  initial  purpose of the study Mas  to  evaluate  the
effect  of the Adrian Watewater Treatment Plant  (WWTP)  discharge
on the Raisin River and the quality of Eastside Drain.
Summary and Conclusions


    1)  Moderate  river  quality exists upstream of   the   Adrian
        WWTP (Table 1).

    2)  In  1983,  impacts  from  the Adrian WWTP  on   the  South
        Branch  Raisin  River  were present  but   not  considered
        severe.

3)      In 1983-85, a drastic decline in river  quality downstream
        of  Howell  Road  was  detected  due  to   an   unpermitted
        discharge  of rendering wastes from Adrian Tankage  into
        the  river.   Extremely  foul  odors eminated  from  this
        section of the river.  Large fat globules,  blood  and hair
        floated on the surface and lodged  behind logs and debris.
        Invertebrate species composition declined  dramatically in
        this river reach.

   4)   Poor   stream  quality  was  found in  Eastside    Drain,
        especially  in  the  area  of  Parr   Highway.   Sediment
        chemistry analysis of Eastside Drain showed low levels of
        organic  compounds.  In 1972 and  1982 the  upper reach  of
        the  drain  (Parr Highway) was virtually devoid of  animal
        life;  stream  quality improved from Parr  Highway to  the
        confluence with the South Branch Raisin River.
Methods

     Water   and   sediment   samples   were   taken  and   preserved
following procedures  in  the  Quality  Assurrance Manual and sent to
the Environmental  Laboratory in  Lansing  for  analysis.    Chlorine
was analyzed in the field using  an amperometric titrator.

     Qualitative benthic macroinvertebrate samples were collected
using  a triangular dip net and hand  picking and identified in the
field.  Relative abundance was estimated.   Stream Problem Assess-

-------
ment cards were completed and observations recorded.


BiiSkllts and Discussion


     Upstream  of  the  Adrian WWTP moderate  river  quality  and
moderate  numbers of aquatic insects and -fish Mere -found   (Tables
1, 2 & 3).   From 1983 to 1985 an increase in abundance of  isopods
and a decline in species diversity occurred  (Table 3).

     Downstream of the Adrian WWTP aquatic biota differed  (Tables
2, 3 ?< 5) .   At Howell Road these differences may have been due to
a change in stream velocity.   Chlorine was detected in the water
to  Howell  Road (Table 4).   Overall,  the impact from the Adrian
WWTP was not considered severe.   Several metals were detected in
the  WWTP  effluent.  Due to the nature of the metals  and  their
concentrations  their  impact on the system was concluded  to  be
insignificant (Table 6).

     In  1983,  an  unpermitted discharge of rendering wastes  by
Adrian Tankage was rediscovered downstream of Howell  Road;  this
discharge  was known to exist prior to 1972.   There was a  gross
degradation of stream quality at this discharge with foul  sewage
odors eminating from the water and sediments.  The Adrian  Tankage
discharge  exceeded 120 F and contained white globules which were
presumably oils and fats and high concentrations of BOD,   TOC and
ammonia  (Table 6).  An increase of 6  F in river  temperature was
recorded (68 to 74 F) downstream of the discharge.  The discharge
caused a reduction in invertebrate species  (Table 5),  as  well as
abundant growths of bacterial slimes.  Immediately downstream  of
the  discharge,   species tolerant of organic pollution dominated,
namely  midges and worms.   Fisheries Division  reported   similar
degraded river conditions in a 1983 survey  (Towns,  1985).

     In  1984  and 1985,  the  discharge of rendering  waste  was
still occurring with sludge, blood, and fats present at the point
of  discharge  and  downstream.   Bacterial  slime  growths  were
present  in  the  Raisin  River  at least  to  the  Beaver  Creek
confluence.   Conditions  in the river had not improved from  the
1983 observations.

     Sediment   sampling on  upper  reaches  of  Eastside   Drain
showed the presence of organic compounds and heavy metals  (Tables
7  &  8).   Biological investigations of Eastside Drain  in   1972
reported no living aquatic organisms  (Evans,  1973).   Investiga-
tions in 1983 showed only sparse numbers of tolerant invertebrate
species  and in 1984 an abundance of bacterial slimes  (Table 2   ?<
9),  Stream  quality improved from Parr Highway to the confluence
with the South Branch Raisin River.
                               753

-------
                           Bibliography
Evans,  E.  1973.  A Biological  Survey  o-f  the Raisin River in the
     Vicinity of Adrian, Lenawee County,  Michigan,  July 13, 1972

Towns, G.L. 1985. A Fisheries  Survey o-f the River Raisin, August,
     1984. MDNR Fisheries Division  Technical  Report No* 85-3.
                    Report  by:  Stuart  Kogge,  Student Aide
                                William Creal,  Aquatic Biologist
                                 754

-------
          Figure 1.—South Branch Raisin River and tributaries  sampled  for  water,  sediment and macroinvertebrate
                     analysis, 1^82-85.
•—i
ui
NORTH BRANCH
  RAISIN RIVER
                                                          SOUTH  BRANCH
                                                            RAISIN  RIVE
                                                                                                 .000 feet

-------
Table 1.—Observations on  the  Raisin River, vicinity of Adrian,  1983-95.


Upstreat of       water      surface    sednent   sednent  seduent  substrate
Adrian MWTP       odors      oils         odors       oils   deposits  undersides

    9-12-83        norial       none       nonal    absent     silt      nonal

    6-28-84        norial       none       norial    absent               norial

    8-21-85        norial       none       norial    absent

Downstreai of
Adrian HMTP

    9-12-B3       cheiical-    none                 slight               norial
                 chlorine

Downstreai of
HoMell Rd.

    9-12-83        norial       none     Ipetroleui tioderate

Upstreai of
Adrian Tankage

    9-28-B3       norial        none      norial-    absent
                                         fishy

Adrian Tankage

    9-12-83       sewage    globs          sewage    absent    sludge     black

    4-28-84                                         greases

Upstreai of
East Side Dm.

    9-28-83        sewage-      none     anaerobic-  absent    sludge-    black
                  rancid                 rancid              rancid

East Side Drn.
Qakwood ling

    9-12-83       cheiical      none      cheiical   absent               norial

East Side Drn.
Pan Hwy Xing

    6-28-84       petroleui    sheen     petroleui   profuse            black
                                      756

-------
East Side Orn.    nater       surface    seduent   sednent  sednent   substrate
River Confluence odors       oils         odors       oils   deposits   undersides

    9-28-83       norial        none       nonal    absent     sand    norial

Beaver Creek
River Confluence

    9-28-B3       norial        none       nonal    absent     sand    norial

Confluence of
Beaver Creek

    9-28-83       rancid        none        very     absent    sludge     black
                                       anaerobic

    6-28-84       fats &       flecks    petroleui  loderate
                  grease    fat  globules anaerobic

N. I, S. Branch
Confluence

    9-28-B3       norial-      globs     anaerobic   absent    sludge     black
                  sewage

N. Branch
Miliouth Rd.

    9-2B-B3       nonal        none       norial    absent   sand-silt    norial

Raisin R.
Laberdee Rd.

    9-28-63       norial        none       norial    absent               black
t  only in siail  depositions! zones
                                     757

-------
—      HI
             CO        CD
                       CO     Ul
                                                                                                                                                                                                                oc
                                                                                                                                                                                                                LD

-------
East Side 2rn.     ahyto-             UUien'.ous  taero-  lac'eml   :oo-     Mcrosn-
QaVnood (1:13     plankton periphyton     algae    ;~.ites   ;l:ies   plankton vertebrates   fish        Clients

    9-!2-33       ;5;e"t    absent      absent    absent   absent    assent    sparse     absent


East Side Cm.
Pan H»y Xing

    6-29-84                            sparse    absent  abydant             absent-             Sole seditents  approx.
                                                                            sparse               41  leep  mth oils

East Side Drn.
River Confluence

    9-28-83       absent    sparse     absent    absent   absent    absent    sparse     sparse   Considerable  loose  sand
                                                                                                 bedload

3eaver Creek
River Confluence

    '-28-63       absent    absent     absent    absent   absent    absent    sparse     absent   Considerable  loose  sand
                                                                                                 cedload

Confluence of
Beaver Creek

    9-28-83       absent    absent     sparse    absent   profuse   absent    sparse     absent   Sludge beds »ith  slues
                                                                                                     K, anaerobic,  bubbling
    i-28-84
                                       absent    absent  abundant
         cat  globules on «ater
          surface
         tax.  river depth 2'
         slues  oresent on  all
          stiL>s ana  logs
         less olaa slucge  present
         jore 'ats on natsr surface
         large gatherings of reddish
          bronn  qlotmles tienind log
          ja»s
K. 4 S. Branch
Confluence
                  absent    sparse     sparse    absent abundant    absent     sparse
absent    Very  siall  globs  Gf grease
          en  surface,  lay  .ndicate
          discharge  
-------
1.  r-ancfi          jr.-'tD-              fiiaient?u= iacr3- "actsnal    ::o-     lacrs:*-
                                                                           •otierate               '.; ;ti:k3 ana .oqs
                                                                                                "nsideranle :ealoaa :*
                                                                                                 sard ani silt
                                                                                                icst annals oenejtti I:^B,
                                                                                                 :r if trp scsptiies ccverea
                                                                                                 HI*.'' seaiient
                  jSsep,t    soa^se     sSseit    aasent  5car;e    josent     55^^55      sjarss-   Deep sater iade collections
                                                                                      soderats    di^u^lt
                                                                                                '.inted haaitat
                                                                                                steep clay canks

-------
Table 3.—Qualitative macroinvertebrate  sampling results -from  the  South
          Branch  Raisin River and Eastside Drain near Adrian,  September,
          1983, June,  1VB4 and August,  1985.   P = Present, AB  =  Abundant
Station Location Upstream o-f
Adrian WWTP
1983
Pori-fera (sponges)
Oligochaeta (earthworms)
Turbellaria (flatworms)
Gastropoda (snails)
Ephemeroptera (may-flies)
Baetid
Caenidae
Heptageni idae
Trichoptera (caddis-flies)
Hydropsychidae
Anisoptera (dragon-flies)
Zygoptera (damsel -fl i es>
Coleoptera (beetles)
Berridae
El mi dae
Chironomidae (midges)
Tipulidae (crane-flies)
Decapoda (cray-fish)
Isopoda (sow bugs)
Amphipoda (scuds)
P
P
P
p

P
AB
AB

P

P

P
P
P
P
P

P
Upstream of
Adrian WWTP
1984





P

P

P
P
P

P
P
P

P


Upstream of
Adrian WWTP
1985
P






P

P




P


P
AB
P
Total Number  of  Taxa
                                   7fil

-------
Table 4.—Total  chlorine sampling results in the  South  Branch
          Raisin Ki.vgr,  vicinity o-f Adrian WWTP,  September 12,  1983.
          Result.? in  mg/1 .


Location                     South Side         Middle         North Side


Upstream o-f Adrian              < 0.02           \0.02            '0.02
WWTP discharge

Adrian WWTP                0.03,  0.39
discharge                        0.57

10 -ft. downstream               0.30            O.20             0.31

5O -ft. downstream               O.07            O.ll             0.06

12O ft. downstream               O.O3            O.04             O.04

200 -ft. downstream               O.O3                -             0.03

300 -ft. downstream               0.03                -             O.O3

400 -ft. downstream               0.05                -                -

Howe11 Rd.                       0.02                -             0.02
                                   76?

-------
 Table 5.—Qualitative ucroinvertebrate saipling results froi the Raisin River  Adrian,  Septeiber  12  and 28,  1983.
          P = Present, AB = Abundant
Station Location I
Ohgochaeta (eartluoris)
Isopoda (sonbugs)
Sastropoda (snails)
Pelecypoda (dais)
Aiphipoda Iscuds)
Decapoda (crayfish)
Epheicroptera dayflies)
Battidae
Caenidai
Heptageniidae
Tr i chop t era Icaddisfhes)
Hydropsychiiae
Anisoptera (dragonfhes)
Zygoptera IdaiseHhes)
Col copter a (beetles)
Berndae
Eludae
Corixidae (boatien)
Chironondae fudges)
Snuhidae (blackflies)
Tipulidae Icraneflies)
lonnstreai
Adrian
WTP



P

P

P

P
AB




P
P

P
P
P
Upstreai Upstreai Dowistreai
Hcmell Adrian Eastside Eastside
Road Tankage Drain Drain
P P P P

P P

P
P P

P
AB
AB P

AB
P P
P

P P


P P P P


Upstreai
North Branch Laberdee
Confluence Road
P P

P P


P

AB

P

P
P
P

P

P
P P


Total  Nuiber of  Taxa
10
                                           10

-------
Table 6.--Hater cheeistry results af  the South Branch Raisin River, September, 1983.
Station Nueber
tINuiber attributed 1 2 3
to site location)
Cadnui (ug/1) <0.2 <0.2 (0.2
Chrotiui (ug/1) 2.0 2.0 2.4
Copper lug/1) 1.8 4.0 2.5
Iron lug/1) 600 40.0 580
Lead (ug/1) 3.4 4.1 2.9
Nickel (ug/1) <4.0 4.9 (4.0
Zinc (ug/1) 4 12 4
Total Organic ...
Carbon tig/1 >
Nitrate Nitrogen -
(•g/1)
Attorn a Nitrogen ...
(tg/1)
Total Kjeldahl
Nitrogen (tg/1)
Total Phosphorous -
(tg/1)
5-day BOD (ig/1)
Teiperature 68
Dissolved Oxygen ...
4 5
(0.2
1.9
3.0
464
2.7
<4.0
6
600

4

44

90

6.6

1600
<120

6789

.
.
-
.
.
....
. . - .

.

0.071 O.OS7 0.059 0.083

.

....

1.2 1.6 4.7 1.2
....
8.8 - - 9.2
Staion Nutber - Location
September 12,  1983 1
                   2
                   3
                   4
                   5
September 28,  1983 6
                   7
                   8
                   9
- 300t upstreai of Adrian MMTP
- Adrian MMTP discharge
- 70i dowistreu of Adrian MMTP,  south  side
- 70i domstreai of Adrian MMTP,  north  side
- Adrian Tankage discharge
- Upstreai of Adrian Tankage
- Upstreai of Beaver Creek
- Upstreai of confluence with North  Branch
- Eaitiide Drain near confluence
                                           7fi4

-------
Table 7.—Sediment  Sampling  Results -from Parr Highway,
          Eastside  Drain,  Adrian,  June 28, 1984.

Compound                                          tug/kg
Polychlorinated biphenyls #
   1254                                            2.10
   126O                                            4.70
Napthalene                                         1.60
F'henanthrene                                       7.00
Anthracene                                         0.84
Fluoranthene                                      13.00
Pyrene                                             1.20
Benzo  (A) Anthracene                               6.70
Chrysene                                          10.OO
Benzo   Fluoranthene                            14.00
Benzo  (K) Fluoranthene                             2.8O
Benzo  (A) Pyrene                                  12.OO
Dibenzo  (A*H) Anthracene                           2.4O
1*12 - Benzoperylene                               4.6O
Indeno (1*2*3 - CD) Pyrene                        5.90
All other Scan 3 and  6  compounds were undetectable.
* detection limit  25O ug/kg  -for Aroclors, all other Scan 3
  compounds = 130
** detection limit polar  pesticides = 25O
   detection limit phthalates = 5000
                            765

-------
Table 8.--Eastside Drain sediient analysis,  Hay 5, 1982 lag/kg).   See lap  for location of saiplinq stations.

                                                                                           tCurene   Fireaaster
Station  Aluiinui  Cadaiui  Chroiiui  Cobalt Copper  Lead  Mercury  Nickel  Antiaony   Zinc    442      680
1
2
3
4
.5
&
7
9
10
5600
5700
5700
1500
8400
2800
3500
3900
9800
K2
4
5
4
K2
K2
K2
K2
K2
76
130
80
57
54
27
16
25
51
7
K5
K5
7
8
K5
K5
K5
K5
350
390
280
120
59
28
19
23
64
220
200
no
79
54
22
13
15
53
K0.5
KO.S
K0.2
K0.2
K0.2
KO.S
K0.2
K0.2
K0.2
64
95
56
40
36
13
12
14
34
NAV
NAV
NAV
NAV
NAV
NAV
NAV
NAV
NAV
680
1200
720
810
310
130
98
110
380
2300
750
7800
3800
480
370
140
K50
200
2700
6200
1800
2200
940
310
190
58
1100
I    Possible ION  recovery in the exchange of  solvents for HPLC analysis  due  to the  'oiliness' of the extract.
K    Eleaent present  at levels belo« the given value
NAV  Not available
                                                                        SOUTH  BRANCH
                                                                             RAISIN RIVER

-------
Table 9.—Qualitative macroinvertebrate sampling results -from Eastside
          Drain.  P = Present

                                                 Upstream
                                 Oat-wood       Raisin River        Parr
Station Location                  Road          Confluence        Highway
                                (9/12/83)        (9/28/83)         (6/28/84)


Oligochaeta  (earthworms)            P               P
Isopoda (sowbugs)                   P
Gastropoda  (snails)                 P
Pelecypoda  (clams)
Amphipoda  (scuds)
Decapoda  (crayfish)
Ephemeroptera  (mayflies)
   Bastidae
   Caenidae
   Heptageniidae
Trichoptera  (caddi s-f 1 les)
   Hydropsychldae                   P
Anisoptera  (dragon-flies)            P               P
Zygoptera  (damsel-fl i es)             P               .P
Coleoptera  (beetles)
   Berridae                         P               P
   Elmidae
   Corixidae
   Veliidae                                         P
Chironomidae  (midges)               P               P                 P
Simuliidae  (blackflies)
Tipulidae  (crane-flies)              P


Total Number o-f Tax a                95                 1
                                   767

-------
                                                        APPENDIX D
                     DEPARTMENT OF NATURAL RESOURCES

                       WATER RESOURCES COMMISSION

                              GENERAL RULES

   Filed with the Secretary of State on November 14, 1986
These rules take effect 15 days after filing with the Secretary of State

(By authority conferred on the water resources commission by sections 2
and 5 of Act No. 245 of the Public Acts of 1929, as aui-snded, being
§§323.2 and 323.5 of the Michigan Compiled Laws)

   R 323.1041 to R 323.1050, R 323.1053, R 323.1055, R 323.1058 to
R 323.1065, R 323.1070, R 323.1075, R 323.1082, R 323.1092 to
R 323.1098, R 323.1100, and R 323.1116 of the Michigan Administrative
Code,' appearing on pages 1630 and 1632 to 1639 of the 1979 Administrative
Code and pages 162 to 164, 166, and 167 of the 1984 Annual Supplement to
the Code, are amended, and R 323.1099 is added, to read as hereinafter
set forth.

   R 323.1074, R 323.1080, R 323.1091, R 323.1110, and R 323.1115 of the
Michigan Administrative Code, appearing on pages 1636 to 1644 of the 1979
Michigan Administrative Code, are rescinded.

                    PART 4.  WATER QUALITY STANDARDS

R 323.1041  Purpose.
   Rule 41.  The purpose of the water quality standards as prescribed by
these rules is to establish water quality requirements applicable to the
Great Lakes, the connecting waters, and all other surface waters of the
state, to protect the public health and welfare, to enhance and maintain
the quality of water, to protect the state's natural resources, and
serve the purposes of Public Law 92-500, as amended, 33 U.S.C. §466 et
seq., Act No. 245 of the Public Acts of 1929, as amended, being §323.1 et
seq. of the Michigan Compiled Laws, and the Great Lakes water quality
agreement enacted November 22, 1978.  These standards may not reflect
current water quality in all cases, but are minimum water quality re-
quirements for which the waters of the state are to be managed.

R 323.1043  Definitions; A to N.
   Rule 43.  As used in this part:
    (a)  "Agricultural use" means a use of water for agricultural purpos-
es, including livestock watering, irrigation, and crop spraying.
    (b)  "Anadromous salmonids" means those trout and salmon which ascend
streams to spawn.
    (c)  "Carcinogen" means a substance which causes an increased inci-
dence of benign or malignant neoplasms or a substantial decrease in the
latency period between exposure and onset of neoplasms through oral or
dermal exposure or through inhalation exposure when the cancer occurs at
nonrespiratory sites, in at least 1 mammalian species, or man through
epidemiological or clinical studies, unless the commission, on the basis
of credible scientific evidence, determines that there is significant

-------
uncertainty regarding the credibility, validity, or significance of such
study or studies, in which case it shall refer the question of carcino-
genicity to experts on carcinogenesis and shall consider the recommenda-
tions of those experts in making its final determination.
   (d)  "Coldwater fish" means those fish species whose populations
thrive in relatively cold water, including trout, salmon, whitefish, and
cisco.
   (e)  "Commission" means the Michigan water resources commission
established pursuant to Act No. 245 of the Public Acts of 1929, as
amended, being §323.1 et seq. of the Michigan Compiled Laws.
   (f">  "Connecting waters" means any of the following:
   (i)  The St. Marys river.
  (ii)  The Keweenaw waterway.
 (iii)  The Detroit river.
  (iv)  The St. Glair river.
   (v)  Lake St. Clair.
   (g)  "Designated use" means a use of the waters of the state as
established by these rules, including use for any of the following:
   (i)  Industrial, agricultural, and public water supply.
  (ii)  Recreation.
 (iii)  Fish, other aquatic life, and wildlife.
  (iv)  Navigation.
   (h)  "Dissolved oxygen" means the amount of oxygen dissolved in water
and is commonly expressed as a concentration in terms of milligrams per
liter.
   (i)  "Dissolved solids" means the amount of materials dissolved in
water and is commonly expressed as a concentration in terms of milligrams
per liter.
   (j)  "Effluent" means a wastewater discharged from a point source to
the waters of the state.
   (k)  "Fecal coliform" means a type of coliform bacteria found in the
intestinal tract of humans and other warm-blooded animals.
   (1)  "Final acute value" means the level of a chemical or mixture of
chemicals that does not allow the mortality of important fish or fish
food organisms to exceed 50% when exposed for 96 hours, except where a
shorter time period is appropriate for certain species.
   (m)  "Fish, other aquatic life, and wildlife use" means the use of the
waters of the state by fish, other aquatic life, and wildlife for any
life history stage or activity.
   (n)  "Industrial water supply" means a water source intended for use
in commercial or industrial applications or for noncontact food
processing.
   (o)  "Inland lake" means an inland body of standing water of the state
situated in a topographic depression other than an artificial agricultural
pond less than one acre, unless it is otherwise determined by the commission.
The commission may designate a dammed river channel or an impoundment as an
inland lake based on aquatic resources to be protected.
   (p)  "Keweenaw waterway" means the entire Keweenaw waterway, including
Portage lake, Houghton county.
   (q)  "MATC" means the maximum acceptable toxicant concentration
obtained by calculating the geometric mean of the lower and upper chronic
limits from a chronic test.  A lower chronic limit is the highest tested
concentration which did not cause the occurrence of a specified adverse
effect.  An upper chronic limit is the lowest tested concentration which


                                     769

-------
did cause the occurrence of a specified adverse effect and above which
all tested concentrations caused such an occurrence.
   (r)  "Mixing zone" means that portion of a water body wherein a point
source discharge is mixed with the receiving water.
   (s)  "Natural water temperature" means the temperature of a body of
water without an influence from an artificial source or a temperature as
otherwise determined by the commission.
   (t)  "NOAEL" means the highest level of toxicant which results in no
observable adverse effects to exposed test organisms.
   (u)  "Non-point source" means a source of material other than a source
defined as a point source.

R 323.1044  Definitions; P to W.
   Rule 44.  As used in this part:
   (a)  "Palatable" means the state of being agreeable or acceptable to
the sense of sight, taste, or smell.
   '(b)  "Plant nutrients" means those chemicals, including nitrogen and
phosphorus, necessary for the growth and reproduction of aquatic rooted,
attached, and floating plants, fungi, or bacteria.
   (c)  "Point source" means a discernible, confined, and discrete
conveyance from which wastewater is or may be discharged to the waters of
the state, including the following:
   (i)  A pipe.
  (ii)  A ditch.
 (iii)  A channel.
  (iv)  A tunnel.
   (v)  A conduit.
  (vi)  A well.
 (vii)  A discrete fissure.
(viii)  A container.
  (ix)  A concentrated animal feeding operation.
   (x)  A boat or other watercraft.
   (d)  "Public water supply sources" means a surface raw water source
which, after conventional treatment, provides a source of safe water for
various uses, including human consumption, food processing, cooking, and
as a liquid ingredient in foods and beverages.
   (e)  "Raw water" means the waters of the state before any treatment.
   (f)  "Receiving waters" means the waters of the state into which an
effluent is or may be discharged.
   (g)  "Sanitary sewage" means treated or untreated wastewaters which
contain human metabolic and domestic wastes.
   (h)  "Standard" means a definite numerical value or narrative state-
ment promulgated by the commission to maintain or restore water quality
to provide for, and fully protect, a designated use of the waters of the
state.
   (i) "Suspended solids" means the amount of materials suspended in
water and is commonly expressed as a concentration in terms of milligrams
per liter.
   (j)  "Total body contact recreation" means any activity where the
human body may come into direct contact with water to the point of
complete submergence, including swimming, waterskiing, and skin diving.
   (k)  "Toxic substance" means a substance, except heat, when present  in
sufficient concentrations or quantities which are or may become harmful
to plant life, animal life, or designated uses.


                                   770

-------
    (1)  "Warmwater fish" means those fish species whose populations
thrive in relatively warm water, including any of the following:
    (i)  Bass.
   (ii)  Pike.
 (iii)  Walleye.
   (iv)  Panfish.
    (m)  "Wastewater" means storm water runoff which could result in
injury to a use designated in R 323.1100; liquid waste resulting from
commercial, institutional, domestic, industrial, and agricultural activi-
ties, including cooling and condensing waters; sanitary sewage; and
industrial waste.
    (n)  "Waters of the state" means all of the following, but does not
include drainage ways and ponds used solely for wastewater conveyance,
treatment, or control:
    (i)  The Great Lakes and their connecting waters.
   (ii)  All inland lakes.
 (iii)  Rivers.
   (iv)  Streams.
    (v)  Impoundment s.
   (vi)  Open drains.
 (vii)  Other surface waterbodies within the confines of the state.

R  323.1050  Physical characteristics.
   Rule 50.  The waters of the state shall not have any of the following
unnatural physical properties in quantities which are or may become
injurious to any designated use:
    (a)  Turbidity.
    (b)  Color.
    (c)  Oil films.
    (d)  Floating solids.
    (e)  Foams.
    (f)  Settleable solids.
    (g)  Suspended solids.
    (h)  Deposits.

R  323.1051  Dissolved solids.
   Rule 51.  (1) The addition of any dissolved solids shall not exceed
concentrations which are or may become injurious to any designated use.
Point sources containing dissolved solids shall be considered by the
commission on a case-by-case basis and increases of dissolved solids in
the waters of the state shall be limited through the application of best
practicable control technology currently available as prescribed by the
administrator of the United States environmental protection agency
pursuant to section 304(b) of Public Law 92-500, as amended, 33 U.S.C.
§466 et seq., except that in no instance shall total dissolved solids in
the waters of the state exceed a concentration of 500 milligrams per
liter as a monthly average nor more than 750 milligrams per liter at any
time, as a result of controllable point sources.
    (2)  The waters of the state designated as a public water supply
source shall not exceed 125 milligrams per liter of chlorides as a
monthly average, except for the Great Lakes and connecting waters, where
chlorides shall not exceed 50 milligrams per liter as a monthly average.
                                   771

-------
R 323.1053  Hydrogen ion concentration.
   Rule 53.  The hydrogen ion concentration expressed as pH shall be
maintained within the range of 6.5 to 9.0 in all waters of the state. Any
artificially induced variation in the natural pH shall remain within this
range and shall not exceed 0.5 units of  pH.

R 323.1055  Taste- or odor-producing substances.
   Rule 55.  The waters of the state shall contain no taste-producing or
odor-producing substances in concentrations which impair or may impair
their use for a public, industrial, or agricultural water supply source
which impair the palatability of fish as measured by test procedures
approved by the commission.

R 323.1057.  Toxic substances.
   Rule 57.  (1)  Toxic substances shall not be present in the waters of
the state at levels which are or may become injurious to the public
health, safety, or welfare; plant and animal life; or the designated uses
of those waters.  Allowable levels of toxic substances shall be deter-
mined by the commission using appropriate scientific data.
   (2)  All of the following provisions apply for purposes of developing
allowable levels of toxic substances in the surface waters of the state
applicable to point source discharge permits issued pursuant to Act
No. 245 of the Public Acts of 1929, as amended, being §323.1 et seq. of
the Michigan Compiled Laws:
   (a)  Water quality-based effluent limits developed pursuant to this
subrule shall be- used only when they are more restrictive than technology-
based limitations required pursuant to R 323.2137 and R 323.2140.
   (b)  The toxic substances to which this subrule shall apply are those
on the 1984 Michigan critical materials register established pursuant to
Act No. 245 of the Public Acts of  1929, as amended, being §323.1 et  seq.
of the Michigan Compiled Laws; the priority pollutants and hazardous
chemicals in 40 C.F.R.  §122.21, appendix D (1983); and any other toxic
substances as the commission may determine are of concern at a specific
site.
   (c)  Allowable levels of toxic  substances in the surface water after  a
discharge is mixed with the receiving stream volume specified in R  323.1082
shall be determined by  applying an adequate margin of safety to the  MATC,
NOAEL, or other appropriate effect end points, based on knowledge of the
behavior of the toxic substance, characteristics of the receiving water,
and the organisms to be protected.
   (d)  In addition to  restrictions pursuant to subdivision  (c) of  this
subrule, a discharge of carcinogens, not determined to cause cancer  by a
threshold mechanism, shall not create a  level of risk to  the public
health greater  than  1 in  100,000 in the  surface water after mixing with
the allowable receiving stream volume specified in R 323.1082.  The
commission may  require  a greater degree  of protection pursuant to R  323.1098
where achievable  through utilization of  control measures  already  in  place
or where otherwise determined necessary.
   (e)  Guidelines shall be adopted pursuant to Act No. 306  of the  Public
Acts  of  1969, as  amended, being  §24.201  et seq. of the Michigan Compiled
Laws, setting forth procedures  to  be used  by staff in the development  of
recommendations to the  commission  on allowable  levels of  toxic substances
and the minimum data necessary  to  derive such  recommendations.  The
commission may  require  the applicant  to  provide  the minimum  data  when


                                     77?

-------
otherwise not available for derivation of allowable levels of toxic
substances.
   (f)  For existing discharges, the commission may issue a scheduled
abatement permit pursuant to R 323.2145 upon a determination by the
commission that the applicant has demonstrated that each of the following
conditions is met:
   (i)  Immediate attainment of the allowable level of a toxic substance
is not economically or technically feasible.
  (ii)  No prudent alternative exists.
 (iii)  During the period of scheduled abatement, the permitted discharge
will be consistent with the protection of the public health, safety, and
welfare.
  (iv)  Reasonable progress will be made toward compliance with this rule
over the term of the permit, as provided for in a schedule in the permit.

R 323.1058  Radioactive substances.
   Rule 58.  The control and regulation of radioactive substances dis-
charged to the waters of the state shall be pursuant to the criteria,
standards, or requirements prescribed by the United States nuclear
regulatory commission in 10 C.F.R. §20.1 et seq. and by the United States
environmental protection agency.

R 323.1060  Plant nutrients.
   Rule 60. (1) Consistent with Great Lakes protection, phosphorus which
is or may readily become available as a plant nutrient shall be con-
trolled from point source discharges to achieve 1 milligram per liter of
total phosphorus as a maximum monthly average effluent concentration
unless other limits, either higher or lower, are deemed necessary and
appropriate by the commission.
   (2)  In addition to the protection provided under subrule (1) of this
rule, nutrients shall be limited to the extent necessary to prevent
stimulation of growths of aquatic rooted, attached, suspended, and
floating plants, fungi or bacteria which are or may become injurious to
the designated uses of the waters of the state.

R 323.1062  Microorganisms.
   Rule 62.  (1)  All waters of the state shall contain not more than 200
fecal coliform per 100 milliliters.  This concentration may be exceeded
if such concentration is due to uncontrollable non-point sources. The
commission may suspend this rule from November 1 through April 30 upon
determining that designated uses will be protected.
   (2)  Compliance with the fecal coliform standards prescribed by
subrule (1) of this rule shall be determined on the basis of the geomet-
ric average of any series of 5 or more consecutive samples taken over not
more than a 30-day period.
   (3)  Protection of the waters of the state designated for total body
contact recreation and public water supply source by the water quality
standards prescribed by this rule may be subject to temporary interrup-
tion during or following flood conditions, accidents, or emergencies
which affect a sewer or wastewater treatment system.  In the event of
such occurrences, notice shall be served to those affected in accordance
with procedures established by the commission.  Prompt corrective action
shall be taken by the discharger to restore the designated use.


                                   773

-------
R 323.1064  Dissolved oxygen in Great Lakes, connecting waters, and
inland streams.
   Rule 64.  (1)  A minimum of 7 milligrams per liter of dissolved oxygen
in all Great Lakes and connecting waterways shall be maintained, and,
except for inland lakes as prescribed in R 323.1065, a minimum of 7
milligrams per liter of dissolved oxygen shall be maintained at all times
in all inland waters designated by these rules to be protected for
coldwater fish.  In all other waters, except for inland lakes as pre-
scribed by R 323.1065, a minimum of 5 milligrams per liter of dissolved
oxygen shall be maintained.  These standards do not apply for a limited
warmwater fishery use subcategory or limited coldwater fishery use
subcategory established pursuant to R 323.1100(10) or during those
periods when the standards specified in subrule (2) of this rule apply.
   (2)  Waters of the state which do not meet the standards set forth in
subrule (1) of this rule shall be upgraded to meet those standards.  For
existing point source discharges to these waters, the commission may
issue permits pursuant to R 323.2145 which establish schedules to achieve
the standards set forth in subrule (1) of this rule.  If existing point
source dischargers demonstrate to the commission that the dissolved
oxygen standards specified in subrule (1) of this rule are not attainable
through further feasible and prudent reductions in their discharges or
that the diurnal variation between the daily average and daily minimum
dissolved oxygen concentrations in those waters exceeds 1 milligram per
liter, further reductions in oxygen-consuming substances from such
discharges will not be required, except as necessary to meet the interim
standards specified in this subrule, until comprehensive plans to upgrade
these waters to the standards specified in subrule  (1) of this rule have
been approved by the commission and orders, permits, or other actions
necessary to implement the approved plans have been issued by the
commission.  In the interim, all of the following standards apply:
   (a)  For waters of the state designated for use for coldwater fish,
except for inland lakes as prescribed in R 323.1065, the dissolved oxygen
shall not be lowered below a minimum of 6 milligrams per liter at the
design flow during the warm weather season in accordance with R 323.1090(3)
and  (4).  At the design flows during other seasonal periods, as provided
in R 323.1090(4), a minimum of 7 milligrams per liter shall be main-
tained.  At flows greater than the design flows, dissolved oxygen shall
be higher than the respective minimum values specified in this
subdivision.
   (b)  For waters of the state designated for use  for warmwater fish and
other aquatic life, except for inland lakes as prescribed in R 323.1065,
the dissolved oxygen  shall not be lowered below a minimum of 4 milligrams
per liter, or below 5 milligrams per liter as a daily average, at the
design flow during the warm weather season in accordance with R 323.1090(3)
and  (4).  At the design flows during other seasonal periods as provided
in R 323.1090(4), a minimum of 5 milligrams per liter shall be maintained.
At flows greater than the design flows, dissolved  oxygen shall be higher
than the respective minimum values specified  in this subdivision.
   (c)  For waters of the  state designated  for use  for warmwater fish  and
other aquatic  life, but also designated as principal migratory  routes  for
anadromous salmonids, except for inland lakes as  prescribed in  R 323.1065,
the  dissolved  oxygen  shall not be lowered below  5  milligrams per liter  as
a minimum during periods of migration.


                                    774

-------
   (3)  The commission may cause a comprehensive plan to be prepared to
upgrade waters to the standards specified in subrule (1) of this rule
taking into consideration all factors affecting dissolved oxygen in these
waters and the cost effectiveness of control measures to upgrade these
waters and, after notice and hearing, approve the plan.  After notice and
hearing, the commission may amend a comprehensive plan for cause.  In under-
taking the comprehensive planning effort the commission shall provide for
and encourage participation by interested and impacted persons in the affected
area.  Persons directly or indirectly discharging substances which
contribute towards these waters not meeting the standards specified in
subrule (1) of this rule may be required after notice and order to
provide necessary information to assist in the development or amendment
of the comprehensive plan.  Upon notice and order, permit, or other action
of the commission, persons directly or indirectly discharging substances
which contribute toward these waters not meeting the standards specified
in subrule (1) of this rule shall take the necessary actions consistent
with the approved comprehensive plan to control these discharges to
upgrade these waters to the standards specified in subrule (1) of this
rule.

R 323.1065  Dissolved oxygen; inland lakes.
   Rule 65.  (1)  The following standards for dissolved oxygen shall
apply to lakes designated as trout lakes by the natural resources commis-
sion or lakes listed in the publication entitled "Coldwater Lakes of
Michigan":
   (a)  In stratified coldwater lakes which have dissolved oxygen concen-
trations less than 7 milligrams per liter in the upper half of the
hypolimnion, a minimum of 7 milligrams per liter dissolved oxygen shall
be maintained throughout the epilimnion and upper 1/3 of the thermocline
during stratification.  Lakes capable of sustaining oxygen throughout the
hypolimnion shall maintain oxygen throughout the hypolimnion.  At all
other times, dissolved oxygen concentrations greater than 7 milligrams
per liter shall be maintained.
   (b)  Except for lakes described in subdivision (c) of this subrule, in
stratified coldwater lakes which have dissolved oxygen concentrations
greater than 7 milligrams per liter in the upper half of the hypolimnion,
a minimum of 7 milligrams per liter of dissolved oxygen shall be main-
tained in the epilimnion, thermocline, and upper half of the hypolimnion.
Lakes capable of sustaining oxygen throughout the hypolimnion shall
maintain oxygen throughout the hypolimnion.  At all other times, dis-
solved oxygen concentrations greater than 7 milligrams per liter shall be
maintained.
   (c)  In stratified coldwater lakes which have dissolved oxygen concen-
trations greater than 7 milligrams per liter throughout the hypolimnion,
a minimum of 7 milligrams per liter shall be maintained throughout the
lake.
   (d)  In unstratified coldwater lakes, a minimum of 7 milligrams per
liter of dissolved oxygen shall be maintained throughout the lake.
   (2)  For all other inland lakes not specified in subrule (1) of this
rule, during stratification, a minimum dissolved oxygen concentration of
5 milligrams per liter shall be maintained throughout the epilimnion.  At
all other times, dissolved oxygen concentrations greater than 5 milli-
grams per liter shall be maintained.
                                     775

-------
R 323.1069.  Temperature; general considerations.
   Rule 69.  (1)  In all waters of the state, the points of temperature
measurement normally shall be in the surface 1 meter; however, where
turbulence, sinking plumes, discharge inertia or other phenomena upset
the natural thermal distribution patterns of receiving waters, tem-
perature measurements shall be required to identify the spatial char-
acteristics of the thermal profile.
   (2)  Monthly maximum temperatures, based on the ninetieth percentile
occurrence of natural water temperatures plus the increase allowed at the
edge of the mixing zone and in part on long-term physiological needs of
fish, may be exceeded for short periods when natural water temperatures
exceed the ninetieth percentile occurrence.  Temperature increases during
these periods may be permitted by the commission, but in all cases shall
not be greater than the natural water temperature plus the increase
allowed at the edge of the mixing zone.
   (3)  Natural daily and seasonal temperature fluctuations of the
receiving waters shall be preserved.

R 323.1070  Temperature of Great Lakes and connecting waters.
   Rule 70. (1) The Great Lakes and connecting waters shall not receive
a heat load which would warm the receiving water at the edge of the
mixing zone more than 3 degrees Fahrenheit above the existing natural
water temperature.
   (2)  The Great Lakes and connecting waters shall not receive a heat
load which would warm the receiving water at the edge of the mixing zone
to temperatures in degrees Fahrenheit higher than the following monthly
maximum temperature:

   (a)  Lake Michigan north of a line due west from the city of
Pentwater.

   JFMAMJJASOND
   40  40   40   50   55   70   75   75   75   65   60   45

   (b)  Lake Michigan south of a line due west from the city of
Pentwater.

   JFMAMJJASOND
   45  45   45   55   60   70   80   80   80   65   60   50

   (c)  Lake Superior and  the  St. Marys river:

   JFMAMJJASOND
   38  36   39   46   53   61   71   74    71   61    49   42

   (d)  Lake Huron north of a  line due east  from Tawas point:

   JFMAMJJASOND
   40  40   40   50   60   70   75   80    75   65    55   45
                                    77fi

-------
   (e)  Lake Huron south of a line due east from Tawas point, except
Saginaw bay.

   JFMAMJJASOND
   40  40   40   55   60   75   80   80   80   65   55   45

   (f)  Lake Huron, Saginaw bay:

   JFMAMJJASOND
   45  45   45   60   70   75   80   85   78   65   55   45

   (g)  St. Clair river:

   JFMAMJJASOND
   40  40   40   50   60   70   75   80   75   65   55   50

   (h)  Lake St. Clair:

   JFMAMJJASOND
   40  40   45   55   70   75   80   83   80   70   55   45

   (i)  Detroit river:

   JFMAM'JJASOND
   40  40   45   60   70   75   80   83   80   70   55   45

   (j)  Lake Erie:

   JFMAMJJASOND
   45  45   45   60   70   75   80   85   80   70   60   50

R 323.1075  Temperature of rivers, streams, and impoundments.
   Rule 75. (1) Rivers, streams, and impoundments naturally capable of
supporting coldwater fish shall not receive a heat load which would do
either of the following:
   (a)  Increase the temperature of the receiving waters at the edge of
the mixing zone more than 2 degrees Fahrenheit above the existing natural
water temperature.
   (b)  Increase the temperature of the receiving waters at the edge of
the mixing zone to temperatures greater than the following monthly
maximum temperatures:

   JFMAMJJASOND
   38  38   43   54   65   68   68   68   63   56   48   40

   (2)  Rivers, streams, and impoundments naturally capable of supporting
warmwater fish shall not receive a heat load which would warm the
receiving water at the edge of the mixing zone more than 5 degrees
Fahrenheit above the existing natural water temperature.
   (3)  Rivers, streams, and impoundments naturally capable of supporting
warmwater fish shall not receive a heat load which would warm the receiv-
ing water at the edge of the mixing zone to temperatures greater than the
following monthly maximum temperatures:
                                   777

-------
   (a)  For rivers, streams, and impoundments north of a line between Bay
City, Midland, Alma and North Muskegon:

   JFMAMJJASOND
   38  38   41   56   70   80   83   81   74   64   49   39

   (b)  For rivers, streams, and impoundments south of a line between Bay
City, Midland, Alma, and North Muskegon, except the St. Joseph river:

   JFMAMJJASOND
   41  40   50   63   76   84   85   85   79   68   55   43

   (c)  St. Joseph river:

   JFM-AMJJAS    OND
   50  50   55   65   75   85   85   85   85   70   60   50

   (4)  Non-trout rivers and streams that serve as principal migratory
routes for anadromous salmonids shall not receive a heat load during
periods of migration at such locations and in a manner which may adverse-
ly affect salmonid migration or raise the receiving water temperature at
the edge of the mixing zone more than 5 degrees Fahrenheit above the
existing natural water temperature.

R 323.1082  Mixing zones.
   Rule  82.  (1)  A mixing zone to achieve a mixture of a point source
discharge with the receiving waters shall be considered a region in which
the response of organisms to water quality characteristics is time
dependent.  Exposure in mixing zones shall not cause an irreversible
response which results in deleterious effects to populations of aquatic
life or wildlife.  As a minimum restriction, the final acute value for
aquatic life shall not be exceeded in the mixing zone at any point
inhabitable by these organisms, unless it can be demonstrated to the
commission that a higher level is acceptable.  The mixing zone shall not
prevent the passage of fish or fish food organisms in a manner which
would result in adverse impacts on their immediate or future populations.
Watercourses or portions thereof which, without 1 or more point source
discharge, would have no flo%w except during periods of surface runoff may
be considered as a mixing zone for a point source discharge.  The area of
mixing zones should be minimized.  To.this end, devices for rapid mixing,
dilution, and dispersion are encouraged where practicable.
   (2)  For toxic substances, not more than 25% of the receiving water
design flow, as stated in R 323.1090, shall be utilized when determining
effluent limitations for surface water discharges, unless it can be
demonstrated to the commission that the use of a larger volume is accept-
able.  The commission shall not base a decision to grant more than 25% of
the receiving water design flow for purposes of developing effluent
limitations for discharges of toxic substances solely on the use of rapid
mixing, dilution, or dispersion devices.  However, where such a device is
or may be employed, the commission may authorize the use of a design flow
greater than 257, if the effluent limitations which correspond to such a
design flow are shown, based upon a site-specific demonstration, to be
consistent with Act No. 245 of the Public Acts of 1929, as amended, being
§323.1 et seq. of the Michigan Compiled Laws, and other applicable law.


                                   778

-------
    (3)  For substances not included in subrule  (2) of this rule, the
design  flow, as stated in R 323.1090, shall be  utilized when determining
effluent limitations for surface water discharges if the provisions in
subrule (1) of this rule are met, unless the commission determines that a
more restrictive volume is necessary.
    (4)  For all substances, defined mixing zone boundaries may be estab-
lished  and shall be determined on a case-by-case basis.
    (S)  Mixing zones in the Great Lakes, their  connecting waters, and
inland  lakes shall be determined on a case-by-case basis.

R  323.1090.  Applicability of water quality standards.
    Rule 90.  (1)  The water quality standards prescribed by these rules
shall not apply within mixing zones, except for those standards pre-
scribed in R 323.1082(1) and R 323.1050.
    (2)  Water quality standards prescribed by these rules are minimally
acceptable water quality conditions.  Water quality shall be equal to or
better  than such minimal water quality conditions not less than 95% of
the time.
    (3)  Water quality standards shall apply at  all flows equal to or
exceeding the design flow.  The d-esign flow is  equal to the most re-
strictive of the 12 monthly 95% exceedance flows, except where the
commission determines that a more restrictive design flow is necessary or
where the commission determines that seasonal design flows may be granted
pursuant to R 323.1090(4).  The 95% exceedance  flow is the flow equal to
or  exceeded 95% of the time for the specified month.
    (4)  A maximum of 4 seasonal design flows may be granted when deter-
mining effluent limitations for a surface water discharge if it is
determined by the commission that the use of such design flows will
protect water quality and be consistent with the protection of the public
health, safety, and welfare.  The seasonal design flows shall be the most
restrictive' of the monthly 95% exceedance flow  for the months in each
season.  Seasonal design flows shall not be granted for toxic substances
which, on the basis of credible scientific evidence, may bioaccumulate in
biota inhabiting or using the waters of the state unless, taking into
account the receiving water characteristics the persistence and environ-
mental fate characteristics of the substance or substances and the
presence of other discharges of bioaccumulative toxic substances into the
same receiving waters, the commission determines that the increased mass
loading of the substance or substances resulting from granting seasonal
design flows is consistent with Act No. 245 of  the Public Acts of 1929,
as amended, being §323.1 et seq. of the Michigan Compiled Laws, and other
applicable law.

R 323.1092  Applicability of water quality standards to dredging or
construction activities.
   Rule 92.  Unless the commission determines,  after consideration of
dilution and dispersion, that such activities result in unacceptable adverse
impacts on designated uses, the water quality standards prescribed by
these rules shall not apply to dredging or construction activities within
the waters of the state where such activities occur or during the periods
of time when the aftereffects of dredging or construction activities
degrade water quality within such waters of the state, if the dredging
operations or construction activities have been authorized by the United
States army corps of engineers or the department of natural resources.  The


                                   779

-------
water quality standards shall apply, however, in nonconfined waters of the
state utilized for the disposal of spoil from dredging operations, except
within spoil disposal sites specifically defined by the United States
army corps of engineers or the department of natural resources.

R 323.1096  Determinations of compliance with water quality standards.
   Rule 96. Analysis of the waters of the state to determine compliance
with the water quality standards prescribed by these rules shall be made
pursuant to procedures outlined in 40 C.F.R. §136, as amended by F.R. pp.
43234 to 43442 October 26, 1984, and F.R. pp. 690 to 697 January 4, 1985,
or pursuant to other methods prescribed or approved by the commission and
the United States environmental protection agency.

R 323.1097  Materials applications not subject to standards.
   Rule 97. The application of materials for water resource management
projects pursuant to state statutory provisions is not subject to the
standards prescribed by these rules, but all projects shall be reviewed
and approved by the commission before application.

R 323.1098  Antidegradation.
   Rule 98.  (1)  This rule applies to waters of the state in which the
existing water quality is better than the water quality standards pre-
scribed by these rules or than needed to protect existing uses.
   (2)  These waters shall not be lowered in quality by action of the
commission unless it is determined by the commission that such lowering
will not do any of the following:
   (a) Become injurious to the public health, safety, or welfare.
   (b) Become injurious to domestic, commercial, industrial, agricultur-
al, recreational, or other uses which ara or may be made of such
waters.
   (c)  Become injurious to the value or utility of riparian lands.
   (d)  Become injurious to livestock, wild animals, including birds,
fish, and other aquatic animals, or plants, or their growth or
propagation.
   (e)  Destroy or impair the value of game, fish, and wildlife.
   (f)  Be unreasonable and against the public interest in view of the
existing conditions.
   (3)  All of the following waters are designated as protected waters:
   (a)  All Michigan waters of the Great Lakes, except as these waters
may be affected by discharges to the connecting waters and tributaries.
   (b)  Trout streams south of a line between Bay City, Midland, Alma,
and North Muskegon.
   (c)  Inland lakes.
   (d) Reaches of country-scenic and wild-scenic rivers designated under
Act No. 231 of the Public Acts of 1970, being §281.761 et seq. of the
Michigan Compiled Laws.
   (e)  Scenic and recreational rivers designated under the wild and
scenic rivers act of 1968, 16 U.S.C. §1721 et  seq.
   (4)  In addition to the requirements of subrule (2) of this rule, the
waters specified in subrule (3) of this rule shall not be lowered in
quality unless, after opportunity for public hearing, it has been demon-
strated by the applicant to the commission that a lowering in quality
will not be unreasonable, is in the public interest in view of existing
conditions, is necessary to accommodate important social or economic

-------
 development,  and that  there  are  no  prudent  and  feasible alternatives  to
 lowering water quality.
    (5)   Reaches of  the following rivers  have  been designated pursuant  to
 Act No.  231 of the  Public  Acts of 1970,  being §281.761  et seq.  of  the
 Michigan Compiled Laws:
    (a)   Jordan river - October,  1972,  natural river  plan.
    (b)   Betsie river - July,  1973,  natural  river  plan.
    (c)   Rogue river -  July,  1973, natural river plan.
    (d)   White river -  May,  1975,  natural river  plan.
    (e)   Boardman river - December,  1975, natural  river  plan.
    (f)   Huron river -  May,  1977,  natural river  plan.
    (g)   Pere  Marquette river  - July,  1978,  natural river plan
    (h)   Flat  river  - October,  1979, natural river plan.
    (i)   Rifle river -  May,  1980,  natural river  plan.
    (j)   Kalamazoo river -  June,  1981,  natural river  plan.
    (k)   Pigeon river - June,  1982,  natural  river  plan.
 Designated reaches  of  these  rivers  are provided in the  department  of
 natural  resources natural  river  plan  for each respective river.
    (6)   Reaches of  the AuSable river  - November,  1984,  have  been desig-
 nated pursuant to the  wild and scenic  rivers  act  of  1968, 16  U.S.C.  §1721
 et  seq.
    (7)   Michigan's  waters  of  the  Great Lakes  are  of  special  significance
 and are  designated  as  outstanding state  resource  waters.   In addition  to
 the protection specified under subrules  (2),  (3)  and  (4)  of  this rule,
 mixing zones  shall  not be  used for  new or increased  discharges  to  the
 Great Lakes of toxic substances,  as defined by  R  323.1057(2)(b), which
 would result  in a lowering of water quality.  However,  the commission  may
 grant a  mixing zone for certain  toxic  substances  on  a case-by-case
 basis, taking into  account credible scientific  evidence,  including
 persistence and environmental fate  characteristics of the substances.
 Mixing zones  for  existing  discharges  of  these toxic  substances  to  the
 Great Lakes and for all discharges  of  these toxic  substances  to the
 connecting waters shall be minimized.
    (8)   Before authorizing a new or increased discharge  of wastewater
 directly to the Great  Lakes or connecting waters,  the commission shall
 provide,  in addition to the public  notice required by commission rules,
 supplemental  notice of its intent to authorize  such discharge, of  its
 proposed determination with respect to the  applicable factors set  forth
 in  subrule (4)  of this rule, and the proposed national  pollutant dis-
 charge elimination  system permit terms and  conditions,  to the administra-
 tor  of the United States environmental protection  agency,  the director of
 the  state or  provincial water pollution  control agency  for all states  or
 provinces which border the lake or  connecting waters which receive the
 new  or increased  discharge, the United States fish and wildlife service,
 and  the  international  joint commission.  The  commission  shall allow not
 less than 30  days for  comments from the  recipients of the supplemental
 notice and shall  carefully consider all  comments  received in making its
 determination.
    (9)  Wild  rivers designated under the wild and  scenic  rivers act of
 1968, 16 U.S.C. §1721  et seq., rivers  flowing into, through, or out of
national parks  or national lakeshores, and wilderness rivers designated
under Act No.   231 of the Public Acts of  1970,  being §281.761 et seq. of
 the Michigan  Compiled  Laws, shall not  be lowered in quality.  Reaches of


                                   781

-------
the Two Hearted river - December, 1973, natural river plan - are designated
under Act No. 231 of the Public Acts of 1970 as a wilderness river.

R 323.1099  Waters which do not meet standards.
   Rule 99.  Waters of the state which do not meet the water quality
standards prescribed by these rules shall be improved to meet those
standards.  Where the water quality of certain waters of the state does
not meet the water quality standards as a result of natural causes or
conditions, further reduction of water quality is prohibited.

R 323.1100  Designated uses.
   Rule 100.  (1)  As a minimum, all waters of the state are designated
for, and shall be protected for, all of the following uses:
   (a)  Agriculture.
   (b)  Navigation.
   (c)  Industrial water supply.
   (d)  Public water supply at the point of water intake.
   (e)  Warmwater fish.
   (f)  Other indigenous aquatic life and wildlife.
   (g)  Partial body contact recreation.
   (2)  All waters of the state are designated for, and shall be protect-
ed for, total body contact recreation from May 1 to October 31 in accor-
dance with R 323.1062.  The commission will annually publish a list of
those waters of the state located immediately downstream of municipal
sewage system discharges where total or partial body contact recreation
is contrary to prudent public health practices.
   (3)  All inland lakes identified in the publication entitled "Cold-
water Lakes of Michigan," as published in  1976 by the department of
natural resources, are designated for, and shall be protected for,
coldwater fish.
   (4)  All Great Lakes and their connecting waters, except the entire
Keweenaw waterway, including Portage lake, Houghton county, and Lake St.
Glair, are designated for, and shall be protected for, coldwater fish.
   (5)  All lakes designated as  trout lakes by the natural resources
commission under the authority of Act No.  165 of the Public Acts of  1929,
as amended, being §301.1 et seq. of the Michigan Compiled Laws, are
designated for, and shall be protected for, coldwater fish.
   (6)  All waters of the state  designated as trout streams by the
director of the department pursuant to section 8 of Act No.  165 of the
Public Acts of  1929, as amended, being §301.8 et seq. of  the Michigan
Compiled Laws,  shall be protected for coldwater fish.
   (7)  All waters of the state  which are  designated by  the Michigan
department of public health as existing or proposed for use as public
water supply sources are protected  for such use at the point of water
intake and in such contiguous areas as the commission may determine
necessary  for assured protection.
    (8)  Water quality of all waters of the state serving  as migratory
routes for anadromous salmonids  shall be protected as necessary  to assure
that migration  is not adversely  affected.
    (9)  Discharges  to wetlands,  as  defined by Act  No. 203 of the  Public
Acts of  1979, being  §281.701 of  the Michigan Compiled Laws,  that  result
in quality  less  than  that prescribed by  these  rules may  be permitted
after a use  attainability analysis  shows that  designated uses  are  not  and
cannot be  attained  and  shows that attainable uses  will be protected.


                                   78?

-------
   (10)  After completion of a comprehensive .plan developed pursuant to
R 323.1064(3), upon petition by a municipality or other person, and in
conformance with the requirements of 40 C.F.R. §131.10 (1983), the commis-
sion may determine that attainment of the dissolved oxygen standards of
R 323.1064(1) is not feasible and designate, by amendment to this rule, a
limited warmwater fishery use subcategory of the warmwater fishery use
or a limited cold water fishery use subcategory of the cold water fishery
use.  For waters so designated, the dissolved oxygen standards specified
in R 323.1064(2) and all other applicable standards of these rules apply.
For waters so designated, the dissolved oxygen standards specified in
R 323.1064(1) do not apply.  Not less than sixty days before filing a
petition under this subrule by a municipality or other person, a petitioner
shall provide written notice to the executive secretary of the water
resources commission and the clerk of the municipalities in which the
affected waters are located of its intent to file such petition.

R 323.1105.  Multiple designated uses.
   Rule 105.  When a particular portion of the waters of the state is
designated for more than 1 use, the most restrictive water quality
standards for one or more of those designated uses shall apply to that
portion.

R 323.1116    Availability of documents.
   Rule 116.  Documents referenced in R 323.1057, R 323.1058, R 323.1065,
R 323.1096, and R 323.1100 may be obtained at current costs as follows:
   (a)  "EPA Priority Pollutants and Hazardous Substances," 40 C.F.R.
§122.21, appendix D (1983); copies may be obtained from the Department of
Natural Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost,
or from the Office of Water Enforcement, United States Environmental
Protection Agency, Washington, D.C. 20460, at no cost.
   (b)  "1984 Michigan Critical Materials Register;" copies may be
obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (c)  "Guidelines Establishing Test Procedures for Analysis of Pollu-
tants," 40 C.F.R. §136 as amended by F.R. pp 43234 to 43442, October 26,
1984, and F.R. pp. 690 to 697, January 4, 1985; copies may be obtained
from the Department of Natural Resources, P.O. Box 30028, Lansing,
Michigan 48909, at no cost.
   (d)  "Designated Trout Lakes," a publication of the department of
natural resources; copies may be obtained from the Department of Natural
Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
   (e)  "Coldwater Lakes of Michigan," August, 1976, a publication of the
department of natural resources, fisheries division, copies may be
obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (f)  "Designated Trout Streams for the State of Michigan," April,
1975,  a publication of the department of natural resources; copies may
be obtained from the Department of Natural Resources, P.O. Box 30028,
Lansing, Michigan 48909, at no cost.
   (g)  "Standards for Protection Against Radiation," 10 C.F.R. §20,
January 1, 1985.  Copies may be obtained from the Department of Natural
Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
                                   783

-------
  •(h)  "Designation of uses," 40 C.F.R. §131.10,  as published in November 8,
1983 F.R. pp. 51406 and 51407; copies may be obtained from the Department
of Natural Resources, P.O. Box 30028, Lansing, Michigan 48909, at no cost.
                                     7R4

-------
SELECTED INNOVATIVE AND ALTERNATIVE TECHNOLOGY DEVELOPMENTS
                             by

             John J. Convery, James F. Kreissl,
         Dr.  James A. Heidman, Richard C. Brenner,
                  And Dr. Richard A. Dobbs
                Wastewater Research Division
           Water Engineering Research Laboratory
            U.S. Environmental  Protection Agency
                  Cincinnati, Ohio  45268

                            And

                       Richard  Field
              Land Pollution Control Division
      Hazardous  Waste Engineering Research Laboratory
            U.S. Environmental  Protection Agency
                  Edison, New Jersey 08837
       This paper has been reviewed in accordance with
       the U.S.  Environmental  Protection Agency's peer
       and administrative review policies and approved
       for presentation and publication.
               Prepared  for  presentation  at:

          Eleventh  United  States/Japan  Conference
               on Sewage Treatment  Technology
                        Tokyo,  Japan

                   October  12-14,  1987

-------
                                INTRODUCTION


     The 1986 Needs Survey! ^5 identified a capital  cost funding require-
ment to build publicly owned municipal  wastewater treatment facilities of
$76.2 billion to satisfy all categories of documented need for the design
year (2005) population of 244 million people.  The number of facilities
will increase from 15,438 to 16,980.   The percent of population treated
will increase from 73% to 87%.  Seventy-three percent of the 1,542 new
facilities to be constructed will  be  minor facilities with flows of less
than 1.0 MGD (0.043 m3s).  Seventy-seven percent of all  existing facilities
are minor facilities.  Currently,  2,000 existing minor facilities and 800
existing major facilities require  construction worth $15.5 billion dollars
to be brought into compliance with their current effluent permit limits.

       Several  of the technologies discussed in this paper are particular-
ly well suited for upgrading the performance of currently overloaded small
treatment plants.  The trickling filter/solids contactor process can be
used to economically upgrade the performance of many of the 1,700 existing
trickling filter plants.  The Two-Zone  wastewater treatment process evalu-
ation results at Norristown, Pennsylvania illustrate an approach to upgrading
existing activated sludge treatment facilities which are organically over-
loaded.  Vacuum assisted sludge drying  bed technology offers a capability
to retrofit existing facilities which will permit production of a liftable
sludge cake within 24 hours.  This technology will  aid small treatment
facilities with inadequate sludge  drying bed capacity; particularly during
the cold, wet winter months.  The  rubber tide gate technology will  prevent
excess inflows and hydraulic overloading and preserve usable treatment
plant capacity.

       Twenty-nine percent of the  total  facilities in the year 2005 will
provide treatment levels better than  secondary treatment.  Many will
require the application of control technology which can achieve small
residual concentrations of nitrogen and phosphorus such as the Rim-Nut
Process.

                  TRICKLING FILTER/SOLIDS CONTACT PROCESS

       The information presented on the trickling filter/solids contact
process (TF/SC) is summarized from references (2) and (3) and is based
upon the performance of four full-scale TF/SC facilities which were
evaluated for a total of 29 weeks.  Plant locations included Oconto Falls,
Wisconsin; Tolleson, Arizona; Medford,  Oregon and Chilton, Wisconsin.
Operating records from Corvallis,  Oregon and Norco, California were also
analyzed.

       The TF/SC was first successfully demonstrated in Corvallis, Oregon
in 1979.  A flow schematic of one  mode  of the process is shown in Figure 1.
The SC feature provides a short aerobic contact period of one hour or less
                                     786

-------
        Primary
        Effluent
00
                       Trickling Filter
Waste
Sludge
                       Aerated
                    Solids Contact
                         Tank
          Secondary
           Clarifier
Mixed Liquor.
                                                                           Return Sludge
Flocculator
Center Well
                                                                                                   Treated
                                                                                                   Effluent
                     Figure 1. Trickling Filter/Solids Contact Process (TF/SC)

-------
(based upon total  flow)  between the  TF effluent  and  recycled  underflow
solids from the secondary clarifier  to promote  solids  capture and  produce
a final  effluent with a  low suspended  solids  concentration.

       The TF/SC process is a biological  and  physical  process that includes
(1) a TF, (2) an aerobic solids contact basin,  (3)  a flocculation  zone,  and
(4) a secondary clarifier.  Two operating features  are particularly
important:  solids must  be maintained  in  an aerobic  flocculant state;
and solids are recycled  from the secondary clarifier to combine with  TF
effluent as a mixed liquor.  Other modes  of operation  for  the TF/SC process
include: return sludge reaeration either^!) an  alternative to or ^)  jn
addition to the aeration of TF effluent and sludge  recycle.

       The primary function of the first  element in  the TF/SC process,
the TF, is to reduce the majority of the  soluble BOD in the wastewater.
The aerobic solids contact period is then used  to provide  contact  between
finely divided solids in the TF effluent  and  recycled  biological  solids
and to provide additional soluble BOD removal,  if necessary.   The  solids
retention time (SRT) of the SC tank  is less than two days. The contact
opportunity provides for initial flocculation of dispersed solids  into
floe.  The length of the aerobic solids contact period is  governed by
the requirements for particulate and soluble  BOD removal.   Figure  2
illustrates the soluble BOD5 profile along the  aerated solids contact
tank at Medford, Oregon.  The third  element in  the  TF/SC process is the
flocculation period.  Flocculation,  which is  initiated in  the contact
tank, continues in the clarifier, preferably  in a mildly stirred environ-
ment of a center well.  The flocculation step promotes clear  effluent
and growth of large, settleable floe that are removed in secondary
clarification.

       Additional characteristics that distinguish TF/SC from other
processes are that return sludge solids are mixed with TF effluent
rather than primary effluent, and the aerated solids contact  tank is
not designed to nitrify, although nitrification may occur in  the TF.

PERFORMANCE OF EXISTING  FACILITIES

     The Oconto Falls and Tolleson plants were originally rock TF plants.
Tolleson was originally  a two-stage rock TF plant with intermediate clari-
fication treating industrial and residential  flows.  The first-stage rock
filter was replaced with a 20 ft. (6.1 m) deep plastic media  filter with
intermediate clarification and  the remaining  rock filter was  followed by
aerated solids contact and a flocculator clarifier.  The Medford plant was
originally an activated  sludge  (AS)  plant that was converted  to a coupled
TF/AS plant.  This plant  presently operates in the TF/SC mode since its
 flows and  loads are significantly below design levels.

       Tables 1 and 2 summarize the design and operating  performance
 results for  four  of these  facilities  including the Corvallis plant.
The  effluent quality was  excellent with effluent BOD5 of <21 mg/L and
TSS  of <13 mg/L.
                                    788

-------
O)

 *
 in
o
o
CO
(A


I
BJ

o
.a
(5
O
_
JD

"5
CO
Soluble Carbonaceous BOD5;
Measurement Taken At Medford,
Oregon, 7/16/84
     0
        0
                        Aerated Solids Contact Time, minutes


 Figure 2.  Soluble BOD5 Profile Along The Aerated Solids Contact
             Tank At  Medford, Oregon
                                    789

-------
       TABLE 1.   SUMMARY OF DESIGN INFORMATION FOR TF/SC FACILITIES
   PARAMETER
    TOLLESON   OCONTO FALLS  CORVALLIS  MEDFORD
AVERAGE (D.W.)
DESIGN FLOW, MGD
      8.3
DESIGN LOADING, 1000 Ib/day
BOD (mg/L)                      24
SS (mg/L)                       21.6
PRIMARY CLARIFIER OVERFLOW
 RATE, (gpd/sq. ft.)

TRICKLING FILTER
  MEDIA TYPE
  BOD LOADING, (Ib/day/
   1000 cu. ft.)

RETURN SLUDGE AERATION
  TIME 033X RETURN, (MINS)

AERATED SOLIDS CONTACT
  TIME (TOTAL FLOW, MINS)
FLOCCULATOR CENTER
  WELL DETENTION TIME, (MINS)

SECONDARY CLARIFIER OVERFLOW
  RATE (gpd/sq. ft.)
    970



PLASTIC/ROCK

   55/9.1
  0.38


  0.67
  0.79

370



 ROCK

  35
  9.7
 10.9
 11.5

980
  18.0
                                          35.0
                                          38.0
1030
 ROCK     PLASTIC

  24       115
9
25
440
8
38
300
2
25
470
39*
5
480
1 MGD = 0.0438 m3/s
1 Ib/day = 0.45 kg/day
1 gpd/ft2 = 0.041 m3/m2'd
1 lb/day/1000 cu. ft. = 16 g/m3-d
* AT CURRENT FLOW OF 8.8 MGD PLUS RECYCLE
                                    790

-------
              TABLE 2.  SUMMARY OF ANNUAL AVERAGE PERFORMANCE
                            AT OPERATING TF/SC FACILITIES
   PARAMETER
TOLLESON   OCONTO FALLS  CORVALLIS  MEDFORD
FLOW, MGO
INFLUENT CHARACTERISTICS
BOD, mg/L
SS, mg/L
TEMPERATURE, °C
PRIMARY EFFLUENT
BOD, mg/L
SS, mg/L
TRICKLING FILTER EFFLUENT
BOD, mg/L
SS, mg/L
RETURN SLUDGE SS, g/L
MLSS, mg/L
SECONDARY EFFLUENT
BOD, mg/L
SS, mg/L
6.1

277
224
-

173
121

22.8*
23.6*
_
1040

7
9
0.36 10.5

146 108
118 154
13 17

70
66

30
59
11.3
3130

21 7
13 9
8.9

157
138
19

81
34

66
71
_
1620

19
8
* INTERMEDIATE CLARIFIER EFFLUENT
                                   791

-------
RESULTS OF SPECIAL TF/SC STUDIES

       Special  studies were conducted during the field evaluation program
to determine the following:


       1.  Assess the influence of cosettling waste secondary
           solids with raw sewage solids on primary sedimentation
           tank performance.

       2.  Assess soluble BOD removal kinetics with TF depth.

       3.  Assess the effect  of TF loading on TF/SC performance.

       4.  Assess the effect  of media type on aerated solids
           contact tank performance.

       5.  Assess the effect  of aerated solids contact tank
           operating parameters on TF/SC performance.

       6.  Assess soluble BOD removal in the aerated solids
           contact tank.

       7.  Assess the effect  of aeration rate on TF/SC performance.

       8.  Assess the effect  of secondary clarifier overflow
           rate on final effluent quality.

       9.  Assess the effect  of coagulant addition for phosphorus
           removal on TF/SC performance.


       Based upon the special study results and a review of histori-
cal operating records, the following  conclusions could be reached.

       1.  Cosettling - Primary treatment suspended solids (SS)
       removal  averaged between 53 and 62 percent at three TF/SC
       plants that cosettle and 74 percent at Medford, which did
       not cosettle.  The Medford results were exceptional.  Primary
       sludge concentrations  were 3.7 and 5.3 percent at the two
       plants practicing cosettling where samples could be obtained
       for analysis.  Concentrations  of 5 to 7 percent are common
       without cosettling.

       2.  TF Soluble BOD Removal - The Velz equation successfully
       modeled soluble carbonaceous BOD5 removal with TF depth at
       Tolleson.
                                   79?

-------
3.  TF Loading - In the range of average TF BODs loadings
studied under this project (5.8 to 29 pounds per day per 1,000
cu.  ft.)(93 to 464 g/m^-d), there was a statistically significant
but weak correlation between BOD5 loading and final  effluent SS.
The correlation coefficient (R) was in the range of (R = .29 - .46)
for the Corvallis and Tolleson data.  Effluent SS were more highly
correlated (R = .39 - .76) with the effluent SS concentration.  At
Corvallis the relation was (TF effluent SS) = 26.4 + 0.5 (primary
effluent SS).  The results show the need for reliable primary
treatment.

4.  Media Type - Microscopic examination of the TF effluent
indicate that the floe from the rock media was more compact
than the floe from plastic media filters.

5.  Solids Contact Operating Parameters

a.  SRT - Correlations between SRT in the aerated solids
contact tank, and final effluent SS were not statistically
significant at Corvallis and Tolleson.  A statistically
significant but weak correlation was observed at Medford.

b.  Mixed Liquor Suspended Solids - Mixed liquor suspended
solids (MLSS) concentrations between 900 and 2,300 mg/L at
Medford and Tolleson did not affect final effluent SS signi-
ficantly and only produced an average increase of about 2 mg/L
at Corvallis where the MLSS concentration varied from 1500 to
7,000 mg/L.  The insensitivity to mixed liquor level means
simplification of operation, since less attention needs to be
given to sludge inventory management.

c.  Sludge Volume Index - Sludge volume index values varied
from 60 to 130 mL/g at Medford and increasing values were
correlated with reduced final  effluent SS.  No correlation
was observed at Tolleson or Corvallis.  Corvallis and Tolleson
had large flocculator center wells whereas those at Medford
were much smaller.

6.  Solids Flocculation - Field test results at Medford suggest
that the majority of flocculation in the aerated solids contact
channel occurred within the first 12 minutes of aerated solids
contact time in a channel that had a total hydraulic retention
time of 39 minutes.

7.  Contact Tank Soluble BOD Removal - Although the primary
function of the contact tank is to flocculate SS and particulate
BOD, a significant fraction of the filter effluent soluble BOD
can be removed.  The Medford contact tank removed an average of

-------
       75 percent of the residual soluble carbonaceous BOD from the
       filter in 39 minutes of contact time.  First-order reaction
       kinetics adequately described the removal as follows:
       where
                                          (T-20)
                        In (CJ = [-K2Q 6       Xv]t
                           (C )
                                                 (1)
Co   =  mixed liquor soluble carbonaceous  BOD at the
        channel  beginning, mg/L

C    =  soluble  carbonaceous BOD after time  t, mg/L

K2Q  =  first-order reaction rate coefficient at
        20°C, L/mg •  min.

 9   =  temperature correction  coefficient  (assume
         6  = 1.035)

 T   =  wastewater temperature, °C

 Xv  =  MLVSS, mg/L and

 t   =  contact  time,  minutes,  based  upon  total
        flow in  the channel.
       Figure 3 shows an example plot of the data from Medford,  Oregon.
       The slope of the line of best fit which passes  through the origin
       for a plot of In (C/C0)  versus time is equal  to the  bracketed  term
       in Equation I.  First-order removal rate coefficients  (K£O)  ranged
       from 2.0 X 10~5 to 3.3 X 10'5 L/mg. min.

       8.  Secondary Clarifier  Overflow - Secondary  clarifiers  that
       included inboard launders, high sidewater depths,  and  flocculator
       center wells were insensitive up to 1300 gpd/sq.  ft.  (53  mV-d)
       at Corvallis and up to 700 gpd/sq. ft. (29 m3/m2'd)  at Tolleson.
       These were the maximum overflow rates at these  respective plants.

       9.  Coagulant Addition - Ferric chloride addition  in  the
       aerated solids contact tank for phosphorus removal at  Oconto
       Falls did not adversely  affect TF/SC operation.

       Most of the operating trickling filter plants use  rock media.
To test TF/SC performance with  rock filters at high  organic  loadings,
U.S. EPA sponsored full-scale studies at the Morro Bay-Cayucos  TF/SC
plant.   The studies also included an assessment of trickling  filter
performance with flocculator-clarifiers and reaction rate coefficients
for soluble carbonaceous BODs (SCBODs) removal  in rock trickling filters.
                                    794

-------
                                   Medford, Oregon :  7/16/84
                                   Temperature, T = 20 degrees C
                                   MLVSS, Xv/  = 1083 mg/l
  £  -0.4-
  o  -0.6-
          0
                    Aerated Solids Contact Time, minutes
Figure 3.  Linear Plot of Soluble BOD Profile For First-Order
            Equation at  Medford, Oregon
                              795

-------
       The studies included nine weeks of field investigations at the
Morro Bay-Cayucos facility in Morro Bay, California.   The field investi-
gations data were supplemented with operating records from the Morro Bay-
Cayucos plant and from plants in Coeur d'Alene, Idaho; Corvallis, Oregon
and Oconto Falls, Wisconsin.
       The Morro Bay-Cayucos studies showed that TF/SC could produce high
quality effluent with rock filters even up to loadings as  high as 960
60 lb/day/1000 cu. ft. (g/m3~d).   The results indicated that if the
trickling filter could operate satisfactorily at this  high load,
the TF/SC process would produce its typically high quality effluent.


       These loadings were significantly higher than the previously tested
25 lb/day/1000 cu. ft. (400 g/m3~d) loadings at the Corvallis TF/SC plant.
They provide a wide margin of potential  increased capacity at existing
rock filter plants and indicate that these plants can  be expanded merely
by adding solids contact features without constructing new trickling
filters.  Each plant should be evaluated individually, since all rock
filters may not operate effectively at such high loadings. The possi-
bility of such economical  expansion is particularly important in view of
the nearly 1,700 rock filter plants in the U.S.A. that may need upgrading
by the year 2005.
       Work at the Morro Bay-Cayucos plant and long-term data at the
Ccfeur d'Alene plant showed that effluent quality from rock trickling
filter plants could be improved significantly simply by replacing conven-
tional secondary clarifiers with flocculator-clarifiers.  The flocculator-
clarifier at Coeur d'Alene reduced average effluent TSS from 25 mg/L to
16 mg/L.
                                   796

-------
                      TWO-ZONE WASTE TREATMENT PROCESS

       The information presented on the Two-Zone Process, which is a
product of the Canadian Liquid Air Company, is summarized from the Project
Summary and Project Final  Report (4) on the U.S. EPA 0.5 MGD (0.022 m3/s)
plant evaluation in the Borough of Norristown, Pennsylvania.  The process
shown schematically in Figure 4 can be retrofitted to upgrade existing
aerators or clarifiers at  volumetric requirements of 40-50% less than
conventional  secondary treatment.  Details of a 30 ft. (9.15 m) X 30 ft.
(9.15 m) section of the aeration tank used as a reactor/clarifier are shown
in Figure 5.   The lower portion of the tank serves as a biological reactor
section and the upper section of the tank serves a clarification function.
Recycled biomass at flow rates of 3 to 6 times the influent flow is oxygen-
ated with pure oxygen in an external transfer device and blended with the
influent wastewater in a baffled inlet chamber.  The combined flow then
passes upward through the  sludge blanket to the clarification zone and
effluent weirs.  A sludge  scraper mechanism moves the heavy solids across
the tank floor and provides for the removal of scum at the surface of the
clarification zone.
       Distribution headers were provided for both the primary effluent
and recycled sludge to achieve uniform flow distribution.   The cross-
sectional  area at the bottom of the inlet chamber was increased to ensure
the release of gases.  The opening at the bottom of the rubber baffle wall
served as  a distribution orifice across the width of the tank for the
blended flows.  At maximum flow the orifice velocity was 3.5 in/sec.
(0.09 m/s).  The discharge rate through this orifice into  the reactor/
clarifier  was the controlling hydraulic parameter for sizing the sludge
recycle pump.  A maximum discharge rate of 100 gal/min/ft  (0.021 m^/s/m)
of tank width was set by CLA based upon its experience.  Maximum sludge
recycle pump capacity was set at 3000 gal/min (19 m^/s).


       The overflow rate of 960 gal/day/ft2 (39.4 m3/m2'd) for the
clarification zone limited the maximum influent flow rate  to 0.86 MGD
(0.038 m3/s) with a minimum recycle ratio of 4 to 1.  The  nominal average
flow rate  of 0.5 MGD (0.022 m3/s) corresponds to an overflow rate of  555
gal/day/ft2 (22.8 m3/m2-d).
                                    797

-------
                                                                                      D.O. Analyser
                                                                    D.O. Controller
30
^
^
Influent
	 *l

Scum Wasting
Fiaure 4.
•
EJ
V
^
•
•
•
»
9
•
4
•
•
•
Excess Sludge y ' —
^-Recycle Line From Oxygenator "* |
False Wall
jr
k< Skimmer
i Weir — ,
, T n *
:T
c
-t
*
N •
•* , «.
to ^K.
•> MMrtk
•> a^
^ ^
&1

.j " Ok t'i —
>. Effluent
Clarif ier \ Zone
«... - -•> ••> • i ^ - ^ «M
_• biological Reactor— jir- - . -^ -
Zone _-_r\r'_j:
I Sludge Rake." ."" ,~ T T r*.^^

> «
^-

IT
Flow
r
w
Recycle
Pump
!•
,S\ , „
"• XX
f Meter
Dry
Well
*J
i bd W
i ^
Roto meter uJ
Oxygen 	 *- -*
Supply Qxy
Cor
Va
Flow Diagram of Norristown Two-Zone System.
r°-k
i

^
gen
itrol
ve


f
T"
-4
m
•4
IUUC7
1
Wet
Well
                                                                                            Oxygenator

-------
                                                                               Top of Wall


Force Wall
1 	 >.
Influent
Distribution
Header ^*.
T^,


Recycle
§ Sludge
0 ° Distribution
Header
(Concrete
Encased )
W X
6"i(I ~^
Inlet
Chamber Effluent
/ Skimmer Pipe Surface Baffle Troughs
-/Ty - / / N / Nr-
/v^ ' AT iiro 1



(^h-
^^F^


r-6"

+ — Rubber Seal T 3' -11" 2' -4"

Clarification Zone
<

28'-6"
^ / /
r-0"

.( ^V 13'-3"
4V
v^ 6 /• ^ \
U I I I >
r I I I *
r-4"
10" 10"


^^~
Recycle Sludge
Suction Header
(Concrete Encased)
• )*

T












15'-0"




-•



.

L-, T r , 3°'-°" *J
                          Plan Overall Dimensions Were 30'-0"  x  30'-0"
NOTE: 1  FT  = 0.305m
 Figure 5.  Longitudinal Section View of Norristown Two-Zone Reactor/Clarifier

-------
       A maximum daily total  8005  of 385  mg/L and  an  assumed  oxygen
consumption rate of 0.8 lb 0?/lb TBOD applied established  the maximum
oxygenation rate at 100 Ibs/hr (for peak  flow conditions).   The  minimum
oxygenation rate of 21 Ibs/hr (was based  upon a  minimum  flow  rate of
0.3 MGD)(0.013 m3/s), an influent  TBOD5 of 150 mg/L and  an  oxygen con-
sumption rate of 1.35 Ib 02/Tb TBOD applied.   The  DO  concentration of
the recycled sludge before reoxygenation  was  used  to  control  the oxygen
feed rate to the recycled sludge.

OXYGEN TRANSFER DEVICE

       Liquid oxygen was trucked in and stored on-site to  feed pure
gaseous oxygen to the sludge recycle stream.   The  oxygen transfer
device used was an oxygenator made by Dorr-Oliver.  The  main  transfer
chamber of the oxygenation unit was located in a pit  50  ft  (15 m)
below the surface level of the Two-Zone reactor  where the  static
pressure aided oxygen transfer.  A limited examination of  the
oxygen transfer characteristics of the oxygenator  indicated that
an oxygen transfer objective of 90% was feasible.

       A characteristic of oxygenators, and other  devices  that gener-
ate supersaturation quantities of oxygen  with respect to atmospheric
pressure, is that the excess oxygen tends to  come  out of solution
when the pressure is reduced.  The release of supersaturated  oxygen
can be particularly rapid if the stream being oxygenated contains
solids which serve as sites for nucleation.  Facilities  using
devices that produce supersaturation should,  therefore,  be designed
to return the oxygenated stream at or below the  bottom level  of the
reactor to maintain snaximum pressure.

       At Norristown, it was necessary to bring  the sludge recircu-
lation line over the end wall of the reactor to  avoid cutting through
two aeration basin walls.  This resulted in release of oxygen from
solution and reduced the overall oxygen transfer efficiency,  from
85% that was achieved by the oxygenator, to 68%  to 80% at a recycle
stream oxygen concentration of 20 to 50 mg/L.

       A total of six runs were completed under  the conditions shown
in Table 3.

       The  performance  of the  process was excellent with TBOD removals of
82-87% and  effluent concentrations of 9-28 mg/L.   Soluble BOD removals
averaged 86-96% and effluent concentrations of 2-5 mg/L.  Suspended solids
removals averaged 85-93% with  effluent concentrations of 11 to 24 rng/L,
with  the exception of  Run 2 which averaged 34 mg/L and was the Run with
the highest hydraulic  loading.  Effluent DO ranged from 3.2 to 4.9 mg/L.
                                    800

-------
            TABLE 3.  TEST CONDITIONS FOR TWO-ZONE EVALUATION
RUN
NO.
DAYS


 22

 12

  8

 26

 23

 21
 AVERAGE
FLOW RATE
   MGD
                          .51

                          .66

                          .31

                          .36

                          .45

                          .50
  AVERAGE
RECYCLE RATE
     MGD
                   2.72

                   2.70

                   1.89

                   2.74

                   3.68

                   2.99
RECYCLE
 RATIO
                   5.3

                   4.1

                   6.1

                   7.6

                   8.2

                   6.0
TEMPERATURE



    12.9

    13.7

    21.6

    24.5

    20.7

    18.5
 1MGD = 0.043 m3/s
       As shown in Table 4 wastewater detention times varied from 3.3
to 7.0 hours based upon the total  reactor/clarifier volume of 12,150
(344 m3) and system influent flow excluding sludge recycle.   The relative
proportions of detention time in the reactor and clarifier zones varied
from run to run and can be estimated by dividing the sludge  blanket depth
by 13.5 ft (4.1 m) the tank sidewater depth.

       The correlation of F/M loading with BOD5 and COD removals is shown
in Figure 6.  The F/M loading is the single-pass load in the reactor
zone including the soluble BOD5 in the recycle sludge.   This method of
calculation increases the loading by about 25% compared to the loading
based upon influent BOD5 only.

       The net sludge wastage ranged from 0.95 to 2.01  Ibs TSS/lb TBOD
removed and averaged 1.33 which is about twice as high  as comparable
figures for activated sludge systems.  These data indicate that the
Two-Zone Process is primarily a high rate, bioflocculation process
with little utilization of the  nonsoluble 8005.  This is not unexpected
given the relatively short solids retention time values for  the system
of 1.2 to 2.6 days except for Run 4 at an SRT of 3.7 days.  There are
economic trade-offs between the sludge management costs associated with
plant operations with high sludge wastage rates versus  the higher oxygen
consumption costs associated with the operations to achieve  lower sludge
production rates.  Additional evaluation efforts would  have  to be conduct-
ed to define these trade-offs.
                                    801

-------
         TABLE 4.    OPERATING DATA SUMMARY  FOR TWO-ZONE EVALUATION
15
PARAMETER
REACTOR ZONE MLVSS, mg/L
SLUDGE BLANKET DEPTH, ft.
CLARIFIER OVERFLOW RATE,
gal/day/ft2
CLARIFIER SOLIDS LOADING
1b/day/ft2
SLUDGE VOLUME INDEX, mL/g
RUN NO.
123456
2460 2687 2742 4215 3454 2334
7.6 7.7 2.4 4.7 6.6 5.6
604 789 369 431 539 594
100 114 78 165 172 108
58 92 57 58 51 54
INITIAL SETTLING VELOCITY,
  ft/hr                        -               32      16      17     21

F/M LOAD TNG Ib TBOD/day/lb
  MLVSS                        0.64     0.77    0.41    0.33    0.40   0.95

WASTEWATER DETENTION TIME.hrs  4.3      3.3     7.0     6.0     4.8    4.4

VOLUMETRIC ORGANIC LOADING,
  Ibs TBOD/day/1000 ft3       98      135     102      84      87    133

SRT, DAYS                      2.1      1.5     1.5     3.7     2.6    1.2

NET SLUDGE WASTAGE,
  Ibs TSS/lb TBOD REMOVAL      0.95     1.07    2.01    1.27    1.26   1.37
1 ft = 0.305 m
1 gpd/ft2 = 0.041 m3/day/m2
1 lb/day/ft2 = 4.88 kg/day/m2
1 1b/day/1000 ft3 = 0.016 kg/day/m3
                                     802

-------
1


0)
DC
+•«

0)
0
                              BOD5 - Summer (#)  Winter
      75
      70
                 .25       .50       .75       1.00      1.25



                       F/M Loading, (Ib BODS/day Ib MLVSS)




 Figure 6.  BOD5 and COD Removals as a Function of F/M Loading.
1.50
                                803

-------
       General  design application guidelines  for the  Two-Zone Process
include:

        •   Flow and load equalization should be provided  when-
            ever the peak-to-average hydraulic loading ratio and
            carbonaceous loading ratio, including recycle  flow
            streams, exceeds 2.4 to 2.5 respectively  unless the
            process is being used as a first-stage application.

        •   Influent flows to the Two-Zone Process should  be
            pretreated with fine screening and primary treatment
            to avoid fouling of the oxygenator.

        «   Strong wastewaters with TBOD > 200 mg/L and nitrifi-
            cation within the reactor zone should be  avoided due
            to the high oxygen demand and potential for undesir-
            able flotation.

        «   Provisions should be made to chlorinate the waste sludges
            in the event of a Nocardial bloom.

        o   Provisions to backflush the oxygenator and equalize
            this return flow are recommended.

        »   Sludge holding and digestion facilities requiring
            air should be designed to cope with the higher
            oxygen demands of the Two-Zone Process sludges.

        •   A technically skilled operating staff familiar
            with biological treatment and operation of pure
            oxygen systems is required.

       General sizing criteria for the Two-Zone Process are summarized
in Table 5.

      Operationally  the sludge blanket level  was monitored  and controlled
at a depth of about  7 feet (2.1 m) by wasting  solids  as needed.  There was
minimal variation  in  sludge settling rates and  sludge blanket management
was influenced primarily  by influent flow variations.

SUMMARY

       The Two-Zone  Process provided excellent  TBODs  removals (83-92%)
at average F/M loadings  of 0.33  to 0.95  Ibs TBOD5/day/lb MLVSS, detention
times of 3.3  to 7.0  hr  and  SRT's of  1.2  to 3.7  days.  The  process was
capable of producing effluent TSS  concentrations  of less than 20 mg/L
at SRT's above 2.5  days.   Process  oxygen  requirements were  low averaging
0.5 Ib/lb TBOD removed.   Due  to  the  low  SRT's  the  process  generated  a
                                    804

-------
                    TABLE 5.   GENERAL SIZING CRITERIA
       PARAMETER
            VALUE
        COMMENT
OVERFLOW RATE, gal/day/ft2
       AVERAGE
       PEAK

SIDEWATER DEPTH, ft

FREEBOARD, ft

SLUDGE BED DEPTH, ft
TANK GEOMETRY
TANK WIDTH
INLET CHAMBER
BOTTOM VELOCITY

SLUDGE RECYCLE PUMPS
             500


            1200

              13.5-15

               1.0

              53% SWD
              70%


        100 gal/min/ft


            15 ft


             0.45 ft/sec
TO DETERMINE MINIMUM
SURFACE AREA
INCLUDE RECYCLE
OUTLET WEIRS
WITHOUT FLOW EQUALIZATION
WITH FLOW EQUALIZATION

RECTANGULAR
FORWARD VELOCITY WITH
RECYCLE

STANDARD SCRAPER
WIDTH

TO CAPTURE FREE
GAS BUBBLES

MAXIMUM PUMPING RATE
SET BY FLOW LIMIT OF
100 gal/min/ft
PROVIDE VARIABLE
PUMPING CAPACITY
AND 100% RESERVE
4,000 gal/day/lineal  ft    PROVIDE SCUM BAFFLE
1 gpd/ft2 = 0.041 m3/day/m2
1 ft = 0.305 m
1 gal/mmft = 6.309 X lO'V
1 ft/sec = 0.305 m/sec
                                    805

-------
high level of net sludge and scum production (1.54 Ib/lb TBOD)  removed.
Operator attention was modest with bi-hourly inspection and process
adjustments only during the day shift.
               VACUUM ASSISTED SLUDGE DEWATERING BED SYSTEMS

       The information on vacuum assisted sludge dewatering bed systems
was collected by James M. Montgomery, Consulting Engineers, Inc. and is
summarized in reference
       The U.S. Environmental  Protection Agency evaluated 12 operating
Vacuum Assisted Sludge Dewatering Bed Systems (VASDBS)  systems that
are identified in Table 6.  The technology appears to offer a cost
effective dewatering technique for plants less than 2 MGD (0.086 m3/s)
in size.  The process uses conditioned sludge applied to a rigid but
porous support media.  A vacuum is applied to the underside of the media
to drain the free water that has not drained by gravity in the first 1-3
hours.

       Plan and section views  of the major components of an uncovered one-
bed VASDB system are shown in  Figures 7 and 8, respectively.  Typically
the porous plates are placed upon a concrete support structure.  Provision
is made for a filtrate collection/drainage system between the media plates
and the support slab.  Three concrete walls 36 in. (0.92m) in height are
fixed; with a bed closure system on the fourth wall to effect closure of
the bed during the loading cycle and permit removal of the sludge cake
after dewatering.  The media plates are sealed to each other as well as
the containment walls to prevent migration of solids to the filtrate well.
Provisions must be made for feeding and mixing polymer with the incoming
sludge as well as flocculating and distributing the mixture onto the
support media.  Typically float operated filtrate pumps are located in
the air-tight sump to convey collected filtrate back to the headworks
of the treatment plant.  A vacuum system, connected to the filtrate sump
and filtrate collection/drainage system, is required to induce a partial
vacuum between the underdrainage system and sludge cake on top of the
media plates.  A high pressure (70 to 120 psig)(480 to 830 kPa)
particulate-free wash water source to clean the media surface after
each dewatering cycle, and a method to convey wash water to the plant
headworks are needed.  Typically a control building is provided to house
all mechanical and electrical  components.  Optionally, enclosure of the
complete system and possibly heating may be required to maintain day to
day operations under wet and cold weather conditions.  A front end loader
with a rubber covered bucket is usually used to remove the sludge cake
from the bed.
                                   806

-------
    TABLE 6.  VACUUM ASSISTED SLUDGE DEWATERING BED SYSTEMS EVALUATED
   LOCATION
PITTSFIELD, ILL


NEVADA CITY, CA


LUMBERTON, NC


TAOS, NM


MONROE, NC


GALENA, IL


SULLIVAN, IL


HILLSBORO, IL


LOUISVILLE, CO


LOCKPORT, IL



SUSANVILLE, CA


MARIPOSA, CA
   SLUDGE TYPE
MANUFACTURER
AEROBICALLY DIGESTED      INFILCO DEGREMONT, INC.
ANAEROBICALLY DIGESTED
AEROBICALLY DIGESTED
WASTE ACTIVATED + ALUM
AEROBICALLY DIGESTED
AEROBICALLY DIGESTED


LIME CONDITIONED PRIMARY + WAS


IMHOFF TANK


EXTENDED AERATION WAS


AEROBICALLY DIGESTED



OXIDATION DITCH


OXIDATION DITCH
 SDS COMPANY
 U.S.  ENVIRONMENTAL
 PRODUCTS, INC.
                                   807

-------
00
CD
oo
                                    B
                (A) Entrance Ramp
                (f) Off-Bed  Level Area
                (c) Area Drain
                (B) Cursing
                (i) Sludge Distribution Piping
                (?) Bed Closure System
                (G) Media Plates
                (jj) Corner Drain
                © Bed Containment Wall
                    Plan View of a
                    VASDB System.
                        Figure 7.
(JJ Truck Loading Area
(K) Area Dram
(T) Wash Water Supply
(M) Feed Sludge Inventory Tank
    (Below Grade)
(N) Control Building With
    — Sludge Feed Pumps
    — Polymer System
    — Vacuum Pumps
    — Control Panel
    — Filtrate Receiver/Pumps
      (Below Grade)
                                                                                          Section B-B
fTA Filtrate Collection
^Channel
@ Media Plates
/o» Sludge Distribution
W Piping
(4) Bed Closure System
(5) Concrete Support Slab
(§) Filtrate Receiver/Vacuum Vault
(7) Filtrate Receiver Hatch
® Control Building
 Sections Views of a VASDB System.
         Figure 8.

-------
     A typical operating cycle is shown in Table 7.
                TABLE 7.  TYPICAL VASDB OPERATING CYCLE
                  	AND MAINTENANCE REQUIREMENTS
     CYCLE
      TIME
       CONDITIONS
     READY
     FILL
GRAVITY DRAINAGE
VACUUM
AIR DRYING
CAKE REMOVAL
    0-0.5 HR
0.5 TO 3 HRS.
UNTIL 50%
VOLUME REDUCTION

MEDIAN 20 HR.
AVERAGE 14.5 HR.
LOW 4.5 HR.
HIGH 22 HR.

  VARIABLE
0.5 TO 1 HR/BED
MEDIA CLEANING TOTAL   0.5 TO 0.75 HR/BED
VACUUM OFF
BED CLOSED
FILTRATE PUMPS ON AUTO
DRAINS SEALED

SLUDGE FEED ON
POLYMER FEED ON
FILL TO DEPTH OF 0.5 IN
AND THEN OPEN FILTRATE
DRAIN

 FILTRATE DRAIN OPEN
 OPTIONAL DECANTING OF
 SUPERNATANT

 2-3 IN.  Hg. FOR 1 HR.
 5-6 IN. Hg. FOR 1 HR.
 10-12 IN. Hg. UNTIL
  CAKF. CRACKS

 UNTIL CAKE IS LIFTABLE
  @ 11-13% SOLIDS

 FRONT END LOADER AND
  MANUAL REMOVAL

 HIGH PRESSURE HOSING
MEDIA DRYING            1 TO 2 DAYS

MEDIA CHEMICAL DRYING      1 DAY
                        EVERY WEEK

                        EVERY SIX MONTHS
                                 809

-------
      The most critical  steps in the process are proper polymer  condition-
ing, scrupulous cleaning between cycles and periodic  drying.   Chemical
cleaning every six months with alkaline detergents,  hypochlorite,  enzymes
or muriatic acid were used at these plants to keep  the  media  plates  clean.

       Each manufacturer's system is slightly different in  detailed  consider-
ations.  The media plates are on the order of 2 ft  X  2  ft  X 3 in (.61 m  X
.61 m X 7.6 cm).  A gravel support base, 1.75 - 2.5  in. (4.5  - 6.4 cm)  in
depth, with particle diameters of 0.175 in.  to 1.0  in. (0.44 to 2.54 cm)
holds a surface layer, 0.25 in. (0.64 cm)  in depth.   The surface layer
consists of 1 mm to 3 mm diameter particles which are bonded  together with
a waterproof, chemically resistent epoxy.   The surface  material  is either
sand or AT 263.

       Bed sizes vary from 400 to 800 ft2  (37 - 74 m2)  in  area.   A minimum
of two beds are recommended with five days dewatering operations and two
days of drying.

TYPICAL PERFORMANCE AND  OPERATIONAL CONSIDERATIONS

       Sludge loading rate varied with the type of  sludge  applied  from
0.66 Ib/ft2/cycle (3.2 kg/m2/cycle) for unthickened  oxidation ditch  sludge
to 7.75 Ib/ft2/cycle (38 kg/m2/cycle) for  the mixture of lime stabilized
primary and secondary sludges.  A median value of 1.88  Ib/ft2/cycle
(9.2 kg/m2/cycle) was found for typical aerobically  digested  sludge.
This loading corresponds to 24 inches (0.6 m) of sludge with  a solids
concentration of 1.5%.  High loadings can  be achieved by using multiple
fill/drainage cycles and/or supernatant decanting before applying  the
final vacuum cycle.

       Polymer dose also varied with sludge type and  was dramatically
reduced with one hour of dilute polymer solution aging  prior  to  mixing
with the sludge.
       Median operator time requirements were 3.5  hr/ton  (3.9  hr/lO^  kg)
or 3.5 hr/1000 sq. ft.  Operating labor represented  about 40%  of the
system operating costs which averaged about $80/ton  ($88/kg) at  a loading
of 4.0 Ibs/ft2/cycle (19.5 kg/m2/cycle) .  Polymer  requirements,  at $26/ton
($28.7/kg) of dry sludge solids represented about  33% of  total operating
costs.  The remaining operating costs included electricity,  front end
loader maintenance, plate cleaning and plate replacements.   Media replace-
ment costs were estimated to be $27/ft2 ($291/m2)  with 3% of the plate  area
replaced annually.

       Capital costs have been variable but a generalized estimate for  a
facility generating 365 tons/yr (331 X 103kg/yr) dry sludge  solids would
be from $123/ft2 ($11.4/m2) for an uncovered VASDB to $156/ft2 ($14.5/m2)
for an enclosed and heated facility.  Estimated total  VASDB  system costs
as a function of solids loading are presented in Table 8.
                                    810

-------
                TABLE 8.  ESTIMATED SYSTEM TOTAL
   SOLIDS LOADING RATE                   TOTAL COST  ($/TON)
     (Ib/ft2/cycle)            UNCOVERED       ROOFED       ENCLOSED
           2                      160            166           173

           4                      105            108           112

           6                       87             89            92

           8                       78             80            82
   1 lb/ft2 = 4.88 kg/m2
   1 $/ton = $1.1/103 kg
SUMMARY

       Evaluations of 12 operational  VASDB systems indicated that this
technology is an acceptable and cost-effective alternative to more con-
ventional sludge dewatering processes, such as sludge drying beds, used
at small- to medium-si zed wastewater treatment facilities.  System modi-
fications can be made by designers and operators to improve performance
of both existing and new facility installations.
                            RIM-NUT PROCESS

       A 0.07 MGD (100 m3/hr) pilot plant study was conducted in South
Lyon, Michigan to evaluate the Rim-Nut Process* for a period of six months
using primary effluent and a first-stage RBC effluent as feed.  Feed
water characteristics are shown in Table 9.  Total  ionic concentrations
were high, particularly the concentrations of sulfate, calcium, sodium,
bicarbonate and chloride.  Ammonium and phosphorus  concentrations were
typical  of the area.  However, the phosphorus levels were low relative


*Rim-Nut is a patented process of the Water Research Institute  of the
 National  Research Council (IRSA-CMR) in Italy.
                                   811

-------
       TABLE 9.  AVERAGE RIM-NUT INFLUENT WATER COMPOSITION (6)





SPECIES
Nat
K+
NH+(asN)
4
Ca2+
Mg2+
Fe2+
ci-
NO-(asN)
3
NO'(asN)
2
so42-
ALKALINITY (asCaCOa)
TOTAL PHOSPHORUS (asP)
P043-(asP)
PH
FIRST STAGE
RBC EFFLUENT
RUNS 3, 9, 10
CONC.
(mg/L)
267
18
7.3

129
32
0.4
436
6.7

0.48

87
326
1.9
1.3
7.3
PRIMARY
EFFLUENT
RUNS 4-8
CONC.
(mg/L)
265
18
19.3

142
38
1.3
419
0.76

0.05*

101
377
2.7
1.8
7.6
TOTAL CONCENTRATION
0.0215N
0.0226N
*LESS THAN
                                   812

-------
to national averages.  Primary effluent BOD5 and TSS levels were approxi-
mately 60 mg/L and 50 mg/L, respectively.  First-stage RBC effluent BODs
and TSS concentrations were about 44 mg/L and 58 mg/L, respectively.

       The Rim-Nut Process is a physical-chemical process which
utilizes selective ion-exchange resin to remove both ammonium and phos-
phate ions from wastewater and recover ammonium magnesium phosphate
(NH4MgP04), a slow release fertilizer according to the following equations.


           CATION EXCHANGE   RNa + NH4+ — > RNH4 + Na+
            ANION EXCHANGE   2 RC1 + HPO/
-"> R2 HP04 + 2 CT
         The resins are regenerated with a neutral 0.6M NaCl solution.
Magnesium salt is then added to a mixture of the regeneration elutriates
to precipitate the ammonium magnesium phosphate as follows:


             NH4+ + Mg++ + P04" + 6 H20 ---> NH4MgP04 + 6 H20


After precipitation the elutriates are recycled.

         The pilot plant schematic is shown in Figure 9.  The cation
exchange columns (Cl, C2) contained 0.45 m3 each of a natural zeolite
(Clinoptilolite 1010 A/0-2/AQ, Anaconda Company, Denver, Colorado).
For Runs 1 to 3 the anionic exchange columns contained 0.41 m3 of a
strongly basic anion exchange resin (KASTEL A 501D Montedison Company,
Milano, Italy), for which preferentially removed sulfate over phosphate.
For Runs 4 to 10 the anion resin used was Amber!ite IRA 458 from Rohm
and Haas Company, Philadelphia, Pennsylvania.  The particle sizes of
a!! resins ranged from 20 to 50 mesh.  The exchange columns were approxi-
mately 0.65 m in diameter and 2.0 m in height and constructed of epoxy
painted steel.  The sodium chloride regenerant solution was stored in
reservoirs SI and S2 which were 1.0 m in diameter and 1.5 m in height.
The regeneration solutions were alternatively directed to the chemical
precipitators S3 and S4 where appropriate chemicals were added to precipate
the NH4MgP04.  The thickened fertilizer was then filtered in unit F and
bagged.
                                     813

-------
         MgCI
c»
             t
             s,
          V.,r
                     LJ

                           A2
\^



5

                  ®"








f





s

i
A1




r^
i__







B^_^J


|













J
c:




S

'
?


_

r

^



_

./

•
6
9

• —
.'
;T
: i
1 1



•
j..



^



...

^
«,.
A
C1




tl
^•^^







—







rilBHI







,_.






U-J

                     Figure 9. Rim-Nut Pilot Plant Schematic

-------
       A summary of results is shown in Table 10.  The first two runs
indicated that the anion exchange resin had a low operating exchange
capacity for phosphorus of around 3 moles phosphorus per cubic meter
of resin (P/m^R).  Phosphorus breakthrough occurred at about 60 bed
volumes (BV) and could be regenerated with 2 BV.  Run 3 utilized
a complex mode of operation required independent regeneration of two
anion exchange columns in an effort to overcome the effects of sulfate
selectivity.  Runs 4 through 10 utilized the A458 anion exchange resin
which offered improved selectivity for orthophosphate and a greater overall
exchange capacity of up to 11.5 moles P/m^R.  The phosphorus breakthrough
in Run 4 was extended to 200 bed volumes.  With higher concentrations of
ammonium-N  in the primary effluent feed, ammonium-N breakthrough occurred
for the first time in the cation exchange column at about 100 BV.

       This anion exchange resin was also regenerated with 2 BV of
regenerant.  The cation exchange resin required circulating 6 BV of
regenerant  through the column and precipitator 4 times.

       The  cationic resin regeneration cycle consisted of passing 6 BV of
0.6 M NaCI  from 54 downward through the exhausted resin and collecting it
in S3 where Na2C03 was added until pH 9 to 9.5.  After ammonium analysis,
MgCl2- 6 H20, H^PO* (75%) and NaOH (50%) were added stoichiometrically to
precipitate NH^MgPO^eh^O.  After settling the precipitate, the supernatant
solution was recycled.  The cationic regeneration procedure efficiency for
Runs 4 through 10 averaged 94% in terms of the moles of NH4 removed divided
by the moles of NH4 exchanged.

       The  anionic resin regeneration cycle involved two fractions, each
2 BV of 0.6 M NaCI, from Reservoirs SI and S2 and separately collected.
After orthophosphate analysis, the head-fraction, which usually contained
90% of the  exchanged orthophosphates, was precipitated in S3 (or S4) to-
gether with the last exhausted cationic regenerant fraction.  The tail-
fraction was collected in SI to be used as head fraction during the next
regeneration cycle.  Fresh regenerant solution would be added to S2.
Anionic regeneration efficiency for Runs 4 to 10 averaged 100% as shown
in Table 11.

       The  anionic resin was completely regenerated after Run 6 in pre-
paration for Run 7.  During Run 7 orthophosphate never broke through with
150 BV processed.  The average effluent phosphorus concentration was 0.16
mg P/L.  The cationic column exhaustion cycle for Run 7 is shown in
Figure 10.  No sharp breakthrough of ammonium-N occurred.  A gradual
                                   815

-------
                                  TABLE 10.   SUMMARY OF RUNS DATA (5)







AMMONIUM

RUN
1

2
3
oo 4
H- >
O1
5
6
7
8
9
10
INFLUENT
SOURCE
RBC

RBC
RBC
PRIMARY

PRIMARY
PRIMARY
PRIMARY
PRIMARY
RBC
RBC
COLUMNS
USED
Ci AI

Ci A!
GI A! A2
C2 A2

C2 A2
C2 A2
C2 A2
Ci A2
c2 A!
c2 A!
ANIONIC
RESIN
K501

K501
D501
A 458

A 458
A 458
A 458
A 458
A 458
A 458
RUN-TIME
(HRS)
4.5

8
8.5
8.5

7
6
6
6
6.5
6
INF.
(mg N/L)

6.1

10.1
15.6

21.0
24.0
20.0
16.0
6.3
5.6
EFF.
(mg N/L)

2.1

3.7
3.5

6.5
5.5
3.6
1.8
2.2
2.6


ORTHOPHOSPHATE
INF.
(mg/P/L)
1.1

0.99
1.9
1.8

1.8
1.6
1.2
2.5
1.0
1.4
EFF.
(mg P/L)
0.48

0.52
0.30
0.08

0.35
0.30
0.16
0.13
0.06
0.14
CATIONIC
RESIN
O.E.C.*
(moles N/
m3R)

79

86
156

154
169
150
135
41
27
ANIONIC
RESIN
O.E.C
(moles
m3
2.3

3
2.1 8.
11.5

8
6.1
4.9
11.2
4.9
6
*
•
P/
R)



9








*O.E.C. (OPERATING EXCHANGE CAPACITY)

-------
00
                     16



                     14-



                     12-
                  a>  10-
                  E
_
'E
o
E
                      8-
                      6-
                     4-
                      2-
                     0-
         Influent Avg. (mg N/D-20
                        0    20
                                                           T
                                                I
I
                  40   60    80    100   120   140   160

                   Bed Volumes (1 Cationic BV  = 0.47 m3)
 I
180
           200
                      Figure 10.   Cationic Exhaustion  — Effluent Run 7

-------
          TABLE 11.   ANIONIC REGENERATION PROCEDURE  EFFICIENCY
                  NUMBER OF                   MOLES  OF  P  REMOVED
                FRACTIONS OF                 MOLES  OF  P  EXCHANGED
                 REGENERANT
   RUN            SOLUTION*                         X  100
    4          2 (1.5p + 2F)  BV                        94

    5          2 (2R + 2p)  BV                         88

    6          2 (2R + 2p)  BV                        116

    7          2 (1.5p + 2F)  BV                        94

    8          2 (2p + 2p)  BV                   NOT DETERMINED

    9          2 (2f + 2p)  BV                        117

   10          1 (2p     )  BV                         96
               AVERAGE VALUE                         100%
*F = FRESH REGENERANT SOLUTION
 R = RECYCLED REGENERANT SOLUTION
increase from an initial  leakage concentration of 2.7  mg  N/L occurred.
The average ammonium-N concentration for Run 7 was 3.6 mg N/L.   After
complete regeneration of the cationic resin following  Run 7  the initial
ammonium leakage was reduced to 0.7 mg N/L for 70 BV during  Run 8.

       The Rim-Nut Process achieved average removals of BODs, COD,  TSS,
VSS and Fecal Coliform of 67%, 31%, 53%, 53% and 44%,   respectively.
With primary effluent as the feed source for Runs 4-8, the Rim-Nut  Process
produced final effluent BOD5 values of 6, 18, 26, 22,  and 30 mg/L and
effluent TSS values of 22, 13, 32, 25 and 19 >ng/L, respectively.
                                    818

-------
       A comparision of the calculated and experimentally determined
composition of the fertilizer produced during Run 7 is  shown in  Table  12.
The calculated composition compares most favorably with the analyses
performed by the Tennesee Valley Authority.

ECONOMIC ANALYSIS

       Based upon an influent flow of 1 MGD (0.043 m3/s), a nitrogen
concentration of 3 mg/L as N, and a phosphorus concentration of  2  mg/L,
the South Lyon, Michigan plant would produce 215 tons/yr (195 X  103  kg/yr)
of NH4MgP04-6H20.

       Capital and operating costs for such a facility  are shown in
Table 13.
             TABLE 12.  CALCULATED AND EXPERIMENTAL COMPOSITJ
                        OF FERTILIZER PRODUCED DURING RUN
ITION
7 (5)

FRACTION
I
II
III
IV
TOTAL MOLES
M.P.C.P.*
MgNH4P04 6H20
Mg3(P04)2 4 H20
Mg C03
CaC03
Ca3(P04)2

MOLES
N P
14.6 22.4
9.3 15.4
13.3 10.9
9.6 4.3

PRECIPITATED
Mg Ca
35.9 12.7
14.2 1.6
13.3 1.6
4.0 2.7
47 53 68 19
WEIGHT
MOLES GRAMS FRACTION
M.W. PRECIPITATED PRECIPITATED %
245 47
334 3
84 12
100 19
310 0
11,515 74.6
1,002 6.5
1,008 6.5
1,900 12.3
0 0
    CALCULATED FERTILIZER TITLE:  N (4.3) = P205 (24.4) = Mg (10.6)

*MOST PROBABLE CHEMICALS PRECIPITATED

SOLID FERTILIZER ANALYSIS:
  TENNESSEE VALLEY AUTHORITY FERTILIZER:  N (3.0)  = P205 (24.9)  = Mg (8.6)

  W.R. GRACE :                            N         P
                                    819

-------
            TABLE 13. COST ESTIMATE FOR 1 MGD RIM-NUT PLANT (5)
CAPITAL COST
       ION EXCHANGE VESSELS, PIPING
          VALVES AND INSTRUMENTATION                     $640,000

       MICROPROCESSOR CONTROL AND PROGRAMS                100,000

       EXCHANGE MEDIA                                     700,000

       REGENERATION TANKS/FILTERS                         200,000

       BUILDING                                           600,000

       TOTAL CAPITAL COSTS                             $2,240,000
ANNUAL OPERATING & MAINTENANCE COSTS

       EXCHANGE MEDIA REPLACEMENT                        $ 25,000

       CHEMICALS                                          185,000

       LABOR (4 OPERATORS)                                160,000

       POWER AND MISCELLANEOUS                             30,000

       TOTAL O&M                                         $400,000
       With an amortization schedule of 20 years at 8.25?, the total  cost
per ton of product to break even is ($224,000 + 400,000)7215 = $2,900/ton
($3.20/kg) or $1.45/1b.  The retail price for commercial  grade ammonium
magnesium phosphate in the U.S.A. was $1.00/lb ($2.20/kg)  in 1986.
                                   820

-------
                              RUBBER TIDE GATE

       One of the more unusual technologies to be evaluted recently by the
Water Engineering Research Laboratory is the rubber tide gate (RTG).  A
cooperative research project was funded with the City of New York to install
and evaluate the reliability of a 54 in. (1.4m) neoprene covered, vulcanized
rubber tide gate at the E. 89th Street regulator station.  New York City
spends approximately $1M annually to maintain some 554 tide gates and
regulators.  A complete inventory and assessment of the status of the New
York City system was completed in April, 1985V7).  This study identified an
average inflow from tide gates of 25 MGD (1.1 m3/s) and a peak inflow of 67
MGD (2.9 m3/s).  A program of repair and replacement of tide gates has been
recommended.

       Table 14 illustrates the potential payback period for replacing the
smaller (<72 [1.8m] inch diameter)  conventional flap-gates with rubber
tide gates based upon projected annual  cost savings in both inspection
and maintenance costs and excessive inflow treatment costs^).

       During the 18 month period of evaluation, the RTG required almost
no maintenance and indicated negligible inflow with good sealing and self-
cleaning characteristics.  New York City is currently having two 72 inch
(1.8 m) RTG's fabricated for installation in two troublesome locations;
Port Richmond in Staten Island which has excessive debris problems, and
Newtown Creek in Brooklyn which is  a difficult gate to access.  A number
of other cities including Boston, MA; Corvallis, OR; Allentown, PA;
Bridgeport, CT; and Hempstead, NY have installed RTG's from 12 to 42
inches (.3 to l.lm) in diameter in  the last several years.

               TABLE 14.  PAYBACK PERIOD FOR RUBBER TIDE GATE
                                 REPLACEMENT PROGRAM
           NUMBER OF TIDE GATES «72 in.)(1.8m)               347

           RTG REPLACEMENT COSTS                            $13M

           RECONDITIONING COST OF CONVENTIONAL GATES        $10M

           RTG ANNUAL SAVINGS IN ROUTINE

            INSPECTION AND MAINTENANCE                  $175,000

           RTG COST SAVINGS DUE TO REDUCED INFLOW        $250,000

           PAYBACK PERIOD                                  7  YRS

           NET PRESENT VALUE (20 YRS @ 7%)                  $1.5M
                                    821

-------
       The RTG was developed by Red Valve Company,  Inc.  of Carnegie,  PA
based upon a check valve concept.   The RTG consists of a flexible tube
which tapers to a flattened section with two sealing lobes.   A forward
hydraulic head of six inches (0.15 m)  opens the lobes, releasing flow.
Figure 11 shows the discharge flow characteristics  of the RTG as a function
of headless and degree of downstream submergence.   Reverse hydraulic  head
due to a rising tide collapses the sealing lobes together, thereby prevent-
ing reverse (leakage) flow.  The RTG starts to release flow at a lower
hydraulic head differential than conventional  flap  gates for all conditions
of submergence.  The flap gate discharges a greater flow at a head differ-
ential of about 1.5 ft (0.46 m) or greater.  The lower maximum flow capa-
bility of the RTG requires careful estimation of peak storm flows to  size
the RTG.  The 54 in. (1.4 m) RTG evaluated had a maximum flow capacity of
120 c.f.s. (3.4 m3/s).

       The RTG at E. 89th Street weighed 800 Ibs and was affixed to a
round stainless steel adaptor plate with a circular clamping ring to
conform to the existing tide gate structure opening.  The only mainte-
nance the RTG required in the three years since its installation in
August, 1984 was due to slippage which occurred during a storm event.
It took seven hours to reset the gate.  An improved mounting design
using bolts through the gate throat and adapter ring together with a
ceiling anchor to support the cantilevered end of the lobes are two
potential ways to avoid future slippage problems.

       During 18 months of frequent inspections, which started at a
frequency of once per week and decreased to once per month after eight
months, no incidences of leakage flow were reported even though reverse
hydraulic head conditions were frequently present.   There were also no
incidences of trapped debris.  Placement of a 4 in. by 4 in. (.1 m X  .1 m)
length of timber in the RTG to simulate trapped debris caused a 50 gpm
 3.15 X 10"3,3/s) leakage flow at a reverse hydraulic head of 2 ft.
 0.61 m).  The next occurrence of forward hydraulic head flushed the
timber out of the RTG.  The flexibility of the RTG permits the unit to
conform closely to the shape of any entrapped debris thereby minimizing
the leakage flow under reverse hydraulic head conditions.

       In summary, the RTG provides a potential low maintenance and
cost effective alternative to conventional flap gates.
                                   822

-------
00
rv>
CO
      •o
       E
       o
        O>
200,000 -


180,000-


160,000-


140,000


120,000-


100,000-


 80,000 -


 60,000 -


 40,000 -


 20,000 -
Figures Indicate
% Submergence of
Each Data Point
                                                                               Zero Submergence
                                                                   Reference Height of RTG
                                                                   At Discharge End - 1.5m
                                                                   % Submergence -  100 X
                                                                     Tide Height, m
                                                                          T5
                          I
                         .1
                           I
                          .3
                     1
                     .4
 I
.5
.6
 I
.7
 I
.8
.9
 I
1.0
 I
1.1
 I
1.2
1.3   1.4    1.5
                                                       A Htg, m
                                Figure  11.   Estimated RTG Flow Characteristics

-------
                                 REFERENCES
1.  1986 Needs Survey Report to Congress; U.S. Environmental Protection
    Agency, U.S. EPA 430/9-87-001; February 1987.

2.  Brown and Caldwell, "Trickling Filter/Solids Contact Process: Full-
    scale Studies"; EPA-600/52-86-046; U.S. Environmental Protection
    Agency, Cincinnati, Ohio (1986).

3.  Matasci, R.M., Kaempfer, C. and Heidman, J. A., "Full-Scale Studies
    of the Trickling Filter/Solids Contact Process", J. Water Pollution
    Control Federation, 58, No. 11, 1043-1049.

4.  Weech, S.R., Stack, V.T., and Orton, G., "Evaluation of the Two-Zone
    Wastewater Treatment Process at Norristown, PA, EPA/600/2-87/074,
    1987.

5.  EPA Design Information Report "Design, Operational and Cost Consider-
    ations for Vacuum Assisted Sludge Dewatering Bed Systems", J. Water
    Pollution Control Federation, 59, No. 4, 228-234.

6.  City of South Lyon, Michigan - Rim-Nut Demonstration Report; U.S.
    Environmental Protection Agency Grant No. R-005858-01, April 1987
    (Draft).

7.  Summary Report - City-Wide Regulator Improvement Program Inventory
    and Assessment, New York City Department of Environmental Protection,
    WP-112, Contract No. 1-REG-10A to Hazen and Sawyer, April 1985.

8.  Development and Evaluation of a Rubber "Duck Bill" Tide Gate, U.S.
    Environmental Protection Agency Project Draft Report, CR-807822.
                                     .S. GOVERNMENT PRINTING OFFICE:i 98 8-5 *815 8*7111
                                    824

-------