United States Environmental Protection Agency Solid Waste and Emergency Response (5502G) EPA520-F-93-012 Summer 1993 & EPA Super-fund At Work Hazardous Waste Cleanup Efforts Nationwide Pioneer Sand Company Site Profile Site Description: An inactive sand quarry near Pensacola, Florida Site Size: 11 acres Primary Contaminants: Polychlorinated biphenyls (PCBs), Light, Non-Aqueous Phase Liquid (LNAPL), pentachlorophenols (PCPs), and resin compounds Potential Range of Health Risks: Direct contact with contaminants can cause skin irritation, respiratory distress Nearby Population Affected: 67,000 people within five miles Ecological Concerns: Five endangered species inhabit the area Year Listed on NPL: 1983 Year Deleted from NPL: 1993 EPA Region: 4 State: Florida Congressional District: 1 Using Air To Solidify A Liquid Contaminant &&• Region 5, HlFafy (PI-12J) Success In Brief EPA Oversees Cleanup Of Pioneer Sand Company Site The cleanup of the Pioneer Sand Company site in Florida can be attributed to innovation and cooperation. Together with the State of Florida, the U.S. Environmental Protection Agency (EPA) and waste contributors worked to reduce the dangers posed by the site by: • Removing 20 tons of highly contaminated soil in just three days; • Stabilizing and immobilizing a liquid contaminant using an innovative technology; and • Treating over four million gallons of contaminated water and 7,550 cubic yards of sludge. In addition, EPA maintained regular communications with area residents to ensure their participation in the cleanup effort. The Agency also recovered the costs associated with emergency cleanup operations and site investigations, an estimated $600,000. The Site Today All cleanup activities at the Pioneer Sand Company site have been completed. Highly contaminated soil was removed, and a protective cover and alternate drainage sys- tem were installed to permanently isolate any remaining contami- nants. Future use of the site has been restricted by local officials. The fenced site has been seeded for grass and wildlife again fre- quent the area. The parties respon- sible for cleaning up the site are presently monitoring conditions to ensure the integrity of the cover and protection of ground water. These monitoring activities began in July 1991 and will continue for at least 20 years. ney 77 West Jackson Boulevard, 12th Floor Chicago, IL 60604-3590 ------- Superfund At Work Pioneer Sand Company, Pensacola, FL Summer 1993 The Pioneer Sand Company site is an 11-acre facility located five miles northwest of the city of Pensacola, Florida, which has a population of approxi- mately 67,000 people. The site was an active sand mining facility for over peregrine 25 years, falcon Begin- ning in 1974, the Pensacola Naval Air Station and Reichhold Chemicals, Inc. used the site as a depository for various industrial sludges and domestic and industrial wastes. A Site Snapshot Approximately three of the 11 acres were contaminated due to improper waste disposal. Contaminants from wastes found in soil and surface water included heavy metals (such as chromium and lead), volatile organic compounds (such as toluene, ethylbenzene, and xylene), pentachlorophenols (PCPs), and poly- chlorinated biphenyls (PCBs). Direct contact with these contaminants could have caused skin irritation, respira- tory damage from inhalation of fumes, and increased risk of cancer. When the site was first investi- gated, there was concern that the underlying sand and gravel aquifer was in danger of being contaminated. The aquifer is the only source of drinking water for the area and if con- Five endangered species inhabit the area taminated could pose a serious threat to the surrounding population. Further investigations revealed, however, that the aquifer and 15 private wells bordering the site were not affected. Nevertheless, five endan- gered species — bald eagles, peregrine falcons, red- cockaded woodpeckers, eastern indigo snakes and brown pelicans — inhabit the sur- rounding area and were threat- ened by the contamination. Pioneer Sand Company Timeline • Disposal operations shut down Pioneer Sand's disposal permit revoked • Owner cited for violations • EPA begins site investigation Superfund enacted • FDER orders disposal activities to cease • Pioneer Sand receives violations notice 1 Pioneer Sand issued non-hazardous waste disposal permit Site used as sand mining facility Disposal of industrial sludges and wastes on site 1 1950 1973 1974 1978 1980 198 Page 2 ------- Superfund At Work Pioneer Sand Company, Pensacola, FL Summer 1993 EPA and Waste Contributors Clean Up Pioneer Sand Company Site Improper Disposal Creates A Hazardous Waste Site The Pioneer Sand Company site was an active sand mining facility from the mid-1950s until 1973. The company produced sand used in the construction of roads and buildings. In 1974, after the site had become inactive, the owner of the company was granted a non-hazardous dis- posal permit. The owner allowed other companies to use the inactive sand quarry as a waste disposal facility. From 1974 to 1978, Reichhold Chemicals, Inc. dis- posed of phenols and resin com- pounds. Beginning in 1977, the Pensacola Naval Air Station also deposited domestic and industrial wastes on site. In 1978, the Florida Depart- ment of Environmental Regula- tions (FDER) sent a warning notice to Pioneer Sand citing violations of the Florida Air and Water Pollution Control Act. Between 1977 and 1981, Pioneer Industrial and domestic waste products, including phenols and resin compounds, were deposited in the inactive sand quarry Sand received several citations from FDER for failure to conduct required sampling of on-site wastes and for accepting non- approved wastes. Because of these violations, FDER ordered Pioneer Sand to stop all disposal activities and revoked the company's waste disposal permit. Pioneer Sand Pensacola, Florida State and EPA Begin Investigations In 1981, at the state's request, EPA performed preliminary investigations to determine the extent of the con- tamination. Based on these stud- ies, in September 1983, the site was included on the National Priorities List (NPL), EPA's roster of uncontrolled or abandoned hazardous waste sites eligible for cleanup under the Superfund program, enacted in 1980. EPA then began negotiations with the waste contributors, Reichhold Chemicals (formerly Newport Industries) and the U.S. Navy, to gain their involvement • Site listed on NPL • Negotiations for site studies break down 1 EPA and FDER begin comprehensive investigations m • EPA removes 20 tons of PCB-contaminated soil f • Public meeting on cleanup alternatives • Cleanup approach selected /> Negotiations with waste contributors begin m • Reichold Chemicals agrees to conduct cleanup / Site deleted from NPL Construction activities begin Cleanup activities completed Site monitoring begins 1983 1984 1986 1987 1988 1991 1993 Page 3 ------- Superfund At Work Pioneer Sand Company, Pensacola, FL • Summer 1993 in the study of site contami- nants and potential cleanup alternatives. Despite extensive negotiations, an agreement could not be reached. In March 1984, to EPA excavated 20 tons of PCB-contaminated soil in three days avoid further delays, EPA and FDER proceeded to study the contaminants and then proposed potential remedies. EPA Selects Long-Term Cleanup Plan EPA's preferred cleanup plan involved collecting any contami- nants that could migrate off site during cleanup, and treating polluted soil and water on site. EPA also proposed covering the entire site with a protective cap and seeding the cap for grass. In July 1986, EPA presented this plan at a public meeting and addressed the community's concerns and questions. Area residents backed the selected long-term remedy for the site. In order to immediately stabi- lize the site, EPA conducted an emergency removal in August 1986, excavating 20 tons of PCB- contaminated soil over a period of three days. The soil was taken to an approved hazardous waste facility for disposal. EPA also installed a security fence around the site to prevent public exposure to the remaining contaminants. Waste Contributors Agree to Clean Up Site EPA and the waste contribu- tors returned to the negotiating table in early 1987 to discuss the long-term cleanup initiatives. In 1988, Reichhold agreed to design and conduct the work. The U.S. Navy preferred not to participate in cleanup activities directly, but agreed to reimburse Cleanup included treatment of more than four million gallons of contaminated water Reichhold for half of the costs. Both Reichhold and the Navy agreed to reimburse EPA for costs associated with the earlier studies. To date, EPA has received ap- proximately $600,000. Final Cleanup Measures In January 1991, the cleanup team began stabilizing and treat- ing the remaining on-site con- tamination. The team collected and treated over four million gallons of contaminated water from the site. The team also mixed 7550 cubic yards of contaminated sludge with cement and sand to ensure that the chemicals would not migrate off site. The resulting mass provided a solid support for continued on page 5 Heavy Duty Equipment: As part of the Pioneer Sand Company site cleanup, EPA conducted an emergency removal in which 20 tons of PCB-contaminated soil was removed in three days. Page 4 ------- Superfund At Work Pioneer Sand Company, Pensacola, FL • Summer 1993 Innovative Technology Stabilizes Hidden Contaminants While designing the cleanup approach, workers discovered approximately 50,000-60,000 gallons of Light, Non-Aqueous Phase Liquid (LNAPL) 30 feet below the landfill surface. LNAPLs are undissolved chemicals, typically petroleum products like gasoline and other fuels. These liquids float to the surface rather than mix with the ground water. A good analogy would be oil and vinegar salad dressing. The challenge for the cleanup team was to prevent the LNAPL from migrating off site into surrounding areas. The cleanup team used an innova- tive technology which injected air into and through the LNAPL to partially solidify the chemicals. Fifteen percent of the liquid components of the LNAPL was immediately evaporated, and the remaining 85% became a tar-like substance. Overall, the viscosity of the LNAPL increased, prevent- ing chemicals from migrating off site or mixing with the ground water. As an additional safeguard, a drainage system was constructed around the landfill to collect the LNAPL in the event that the air injec- tions did not stabilize all of the liquid mass. Other precautions were taken, including installation of gas ventila- tion systems to collect any contaminated runoff or vapors. These systems remain in place to prevent any future contaminant migration. Contaminants That Don't Mix Light, Non-Aqueous Phase Liquid (LNAPL) floats on top rather than dissolves in water, similar to salad dressing. LNAPL «— water vinegar EPA and Waste Contributors Qean Up Site continued from page 4 the protective cover. This action was completed in just six weeks. During the design of the cover, engineers decided to use a syn- thetic cap rather than clay, as it would be more protective and cost less to install and maintain. The cover and surrounding areas have since been seeded for grass. EPA and FDER Monitor Cleanup In March 1991, and again in May, EPA and FDER inspected the site to monitor progress. By July the work had been completed. Continuous monitor- ing will take place over the next 20 years, during which time Reichhold must ensure that contami- nants will not migrate off the site. While no longer considered a hazard, future use of the site will be limited to ensure that the protective cover will not be damaged. Two members of the Pioneer Sand Company site cleanup team test a contaminant sample. Page 5 ------- Superfund At Work Pioneer Sand Company, Pensacola, FL • Summer 1993 Cleanup Team Works Closely With Community An essential component of the Superfund program is commu- nity participation in EPA site activities. EPA held public meet- ings throughout the cleanup to explain plans for the site and to answer questions regarding the work. Community members cooper- ated with both EPA and Reiehhold. One area resident allowed the cleanup team to use his driveway to access the site so that an additional road would not have to be constructed. The site manager also moved into a mobile home during the cleanup to keep a watchful eye on the site's progress. His proximity made it easier for citizens to ask questions and express concerns. Local residents felt that the manager's presence in the com- munity demonstrated a genuine concern for the restoration of the environment. U.S. EPA PIONEER SAND SUPERFUND SITE Success at Pioneer Sand Cleanup is complete at the Pioneer Sand Company site. EPA reduced the immediate threat to the environment and successfully negotiated with waste contributors to conduct the remaining cleanup actions. In addition, the Agency recovered an estimated $600,000 in past costs from the responsible parties. Reiehhoid Chemicals is currently monitoring the ground water to ensure the stability and integrity of the site cover. EPA deleted the site from the National Priorities List in 1993. If you wish to be added to or deleted from our mailing list or to comment on this bulletin's content, length or format, please call (703) 603-8984 or send a letter to Superfund At Work (5502G); 401 M Street SW; Washington, DC 20460. For additional copies of this or other Superfund At Work updates, contact the National Technical Information Service, U.S. Department of Commerce, 5285 Port Royal Road, Springfield, VA22161, telephone (703) 487-4650. 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