United States Environmental Protection Agency National Risk Management Research Laboratory Cincinnati, OH 45268 Research and Development EPA/600/SR-02/017 May 2002 Review of Emission Factors and Methodologies to Ammonia Emissions from Animal Handling Michiel R. J. Doom, David F. Natschke, and PieterC. Meeuwissen The report summarizes and dis- cusses recent available U.S. and Euro- pean information on ammonia (NH3) emissions from swine farms and as- sesses its applicability for general use in the U.S., particularly in North Caro- lina. The emission rates for the barns calculated by various methods show good agreement and suggest that the barns are a more significant source than previously thought. A general emis- sion factor for barns of 3.7 ± 1.0 kg NH3/year/finisher pig (or 59 ± 10 g NH3/ kg live weight/year) is recommended, based on the results of multiple field tests. For lagoons, it was found that there is good similarity between the field test results and the number calculated by a mass balance method. The sug- gested annual NH3 emission factor for swine farm lagoons in North Carolina is 2.4 kg/year/pig. The emission factor for lagoons, based on field tests at only one lagoon, is considered to be less accurate than that for barns. Emission rates from sprayfields were estimated using a total mass balance approach, while subtracting the barn and lagoon emissions. This Project Summary was developed by the National Risk Management Re- search Laboratory's Air Pollution Pre- vention and Control Division, Research Triangle Park, NC, to announce key find- ings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction In the U.S., the atmospheric deposition of ammonia (NH3) and other nitrogen com- pounds has received renewed attention as a major route of entry into watersheds, especially the lower river basins and coastal estuaries of the eastern U.S. At- mospheric NH3 also contributes to the formation of fine particulate matter by re- acting with acid gases from combustion sources. The most significant source of NH3 emissions (about 80%) in the U.S. is livestock waste. An increasing tendency toward industrialization of farming prac- tices in the U.S. over the last two de- cades has resulted in increased farm size and confinement of animals. For example, in 1991, the average swine population in North Carolina was about 4.5 million, and the number had increased to about 10 million by 1997. To better understand NH3 emissions from large swine farms, the State of North Carolina coordinated a sig- nificant test effort during the late 1990s. Initially, this program focused on the waste storage lagoons because they were be- lieved to be the major source of NH3. Later, the focus shifted toward emissions from barns. Field tests and field test re- sults are summarized in the report, as well as a comprehensive mass balance ap- proach and supporting information from the European and U.S. scientific literature. Dutch and Danish NH3 emission meth- odologies follow a mass balance ap- proach based on the average yearly nitrogen excretion per animal type and the different emission or volatilization fac- ------- tors from specific emission sources; i.e., barn, storage/treatment, and land appli- cation. This approach takes into account the entire waste management pathway. There are general limitations to a nitro- gen mass balance approach. Inaccura- cies in the determination of the nitrogen content of manure or litter can lead to inaccuracies in estimates of NH3 losses. Another limitation of the mass balance method is that it is not equipped to ad- dress the loop that is induced by the use of NH3-laden lagoon water to flush and fill the pit under barns, as occurs in North Carolina pull-plug barns. However, the approach may be appropriate for a flush- type farm. The method may also be use- ful as an emission estimation tool in discussions regarding the closing of la- goons and alternative waste treatment methods. Field Tests In North Carolina Comprehensive field tests were con- ducted in the mid to late 1990s at a swine operation in Eastern North Carolina (Farm 10). The test program at Farm 10 was coordinated by the North Carolina De- partment of Environment and Natural Re- sources (NCDENR) and included research teams from or funded by NCDENR, the U.S. Department of Agri- culture (USDA), U.S. EPA's Air Pollution Prevention and Control Division (APPCD), North Carolina State University, and the University of North Carolina at Chapel Hill. Farm 10 is an integrated farrow-to- finish farm with nine finishing barns and four farrowing barns. The waste manage- ment system is "flush-type" with a pit un- der each side of the barn running the length of the barn. Each pit (per half barn) is flushed every week (assumed) for sev- eral hours with water from the lagoon. After flushing, no water remains in the pits. This type of waste removal system is uncommon, because most farms now have a pull-plug system. At the time of the tests, the total swine population at Farm 10 consisted of 7,480 finishers, 1,212 sows and boars, and 1,410 piglets; aver- age weights were 135 Ib (61.4 kg), 400 Ib (181.8 kg), and 25 Ib (11.4 kg), respec- tively. The Farm 10 total live weight was 1,529,850 Ib (695,386 kg), and the aver- age animal weight was 151 Ib (69 kg). Barns A coarse NH3 average emission factor of 9.9 g/pig/day was reported for several swine barns at Farm 10 in North Caro- lina. On an annual basis, these emis- sions are presented as 3.69 kg/pig/year with an individual seasonal range of 2.74 - 4.75 kg/pig/year. Note that the values presented for Farm 10 are described as an "upper bound," since data were col- lected only during the daytime. Follow-up field tests were conducted at four separate feeder-to-finish farms in southern North Carolina in 2000. Each farm consisted of 10 tunnel-ventilated barns with a pull-plug waste removal sys- tem. Three barns at each farm were tested, representing young, middle, and older age groups within the production cycle. Pre- liminary conclusions indicate that there is no statistically significant variation in the emission factor as a function of age or weight. The most likely explanation for this is that the recycled lagoon water used to flush the pit below the barn floor pro- vides a baseline emission source that contributes a significant portion of the barn emissions. Also, it is noted that there is a significant diurnal cycle. Based on these field tests, a preliminary emission factor of 4.31 kg/pig/year is suggested for emis- sions in the summer from pull-plug, feeder-to-finish operations. Lagoons The lagoon at Farm 10 was sampled by several research groups over a period of a year using different techniques. One group used a flux chamber method to measure NH3 emissions from the lagoon surface. The NH3 was converted to nitric oxide which, in turn, was measured using a chemiluminescence technique. A mi- crometeorology method was used by an- other group. This technique uses a vertical array of wind speed and temperature sen- sors operated with the air sampling oc- curring in parallel. During testing, this vertical array is floated to the middle of the lagoon. Ammonia concentrations were obtained by drawing unfiltered air through gas-washing bottles containing sulfuric acid at a known rate for 4 hours. The resulting ammonium (NH4+) concentra- tions were analyzed using colorimetry. Test results are summarized in Table 1. Spraying Operations Effluent from the lagoon is sprayed on surrounding crop fields. Unfortunately, no NH3 emissions from spraying operations were measured for Farm 10; however, one Georgia field study was found that pertains to NH3 emissions from spray- fields. A micrometerology method was used to determine NH3 emissions from a sprayed oats field of 12 hectares in Geor- gia. To this field, 45 kg total N per hectare was applied, of which 4.7 and 20.3 kg volatilized during application and post- application, respectively. This translates into a volatilization factor of 56%. Ammo- nia volatilization from land application of pig slurry in France was estimated to be between 37 and 63% of ammoniacal ni- trogen. Another source reported an even greater range for NH3 losses from land application of pig waste, 11 to 78% am- moniacal nitrogen. Discussion To date, the most complete U.S. data set of NH3 emissions based on field mea- surements from a full-scale swine farm is that of North Carolina Farm 10. The Farm 10 emission estimates can be compared with estimates based on the mass bal- ance method. Because finishing pigs are the most significant sub-source category, and only emissions from finishing pig barns were collected at Farm 10, the fin- isher pig population was used as a base for the comparisons. No field tests were conducted at the farm's sprayfields, but an attempt was made to estimate these emissions based on volatilization percent- ages from the literature. Table 2 summarizes NH3 emission rates from barns, lagoon, and sprayfield for Farm 10, as well as rates calculated by a mass balance. The emission rates for the barns in Table 2 show good agree- ment and suggest that the barns are a more significant source than previously thought. The emission rate for barns from the mass balance approach is somewhat lower than those of the field tests, but this may be due to the low volatilization per- centage that was used in the mass bal- ance computation (15%). It is believed that there is enough evidence to recom- mend an emission factor for average fin- isher pigs of 3.7 ± 1.0 kg NH3/year/pig (59 ± 10 g NH3/kg live weight/year). This value is supported by the 4.3 kg NH3/ year/finisher pig reported for the summer. There is surprising similarity between the field test results for the lagoon (aver- age 49 kg/day) with the number calcu- lated by the mass balance method, which was 52 kg/day. Consequently, the sug- gested annual emission factor for NH3 emissions from a swine farm lagoon in North Carolina becomes 26 g/kg live weight/year. This lagoon emission factor does not take vacancy and mortality into account, nor does it address differences in lagoon characteristics (e.g., pH) or cli- matological factors (e.g., temperature, rain, and wind). Additional study of lagoons aimed at enhancing understanding of ni- trogen pathways (e.g., to sludge or to N2) will assist in further developing a com- prehensive mass balance. By applying the simple mass balance method, sprayfield emissions at Farm 10 were estimated at 19 kg/day (6,950 kg per year). This reflects emissions only ------- Table 1. Results from Ammonia Emission Field Tests at Lagoons at Two NC Swine Farms Field Test Method Flux Chamber Micro- meteorology Farm No. 10 10 10 10 10 10 10 10 10 10 Study Period Aug. 1997 Dec. 1997 Feb. 1997 May 1 998 Average Spring 1997 to Winter 1998 Spring 1997 Summer 1997 Winter 1998 Average NH3per Lagoon (kg/day) 156.2 32.8 11.9 66.3 66.8 28.1 26.0 50.5 20.5 31.3 NH3per Animal (kg/ani./yr) 5.64 1.19 0.43 2.40 2.42 0.75 0.94 1.82 0.74 1.06 NH3per Standard Live Weight (kg/kg/yr) 0.0821 0.0172 0.0062 0.0349 0.0351 0.0133 0.0137 0.0265 0.0107 0.0161 Table 2. Summary of Farm 10 Emissions Data Source Barns/lagoon/sprayfield Barns Barns Barns Barns Barns Barns Lagoon Lagoon Lagoon Lagoon Lagoon Sprayfields Activity Finishers only All pigs Finishers only Finishers only Finishers only Finishers Generic pigs All pigs All pigs All pigs All pigs Finishers only Finishers only Emissions kg/day 143 64 43 76 56 33-69 64 52 67 31 49 33 19 Method Mass balance Mass balance Mass balance OP-FTIR" field test Field test Literature, Europe Literature, Canada Mass balance Flux chamber field test Micrometeorology field test Average of 2 field tests Average of 2 field tests Mass balance "Open-path Fourier Transform Infrared from finishers (61.4 kg). As indicated ear- lier, this number constitutes a rough guess. The calculations in this section suggest that sprayfield operations are a small but significant fraction of total farm emissions. But, since spraying is limited to certain seasons and certain hours of the day, it is likely that these spray operations are quite significant during the actual events. Conclusion The total of emissions for finishing pigs from barns (76 kg/day), lagoon (33 kg/ day), and assumed spray application (19 kg/day) is 128 kg/day (or 102 g NH3/kg live weight/year). The 128 kg/day number compares well to the number established by the simple total mass balance (143 kg/ day). Therefore, it can be concluded that a mass balance approach can be useful in estimating NH3 emissions from swine farms, especially those that do not em- ploy pull-plug waste flushing technology. The average weight of the swine at Farm 10 is 69 kg. If we assume that this swine population reflects a self-sustain- ing population (i.e., is similar to the aver- age swine population in North Carolina), we can arrive at an emission factor of 7 kg NH3/animal/year (using the 102 g NH3/ kg live weight/year number). This emis- sion factor is a generic emission factor based mainly on field data for two farms in North Carolina for barns and one farm for lagoons. The sprayfield component was calculated using a simple mass bal- ance approach based on nitrogen feed intake. This emission factor is comparable to other generic emission factors from the literature (see Table 3). The three Euro- pean emission factors in Table 3 are all somewhat lower than the North Carolina emission factor. The difference may be a result of numerous factors, including (but not limited to) different animal waste han- dling practices (use of lagoons and flush- ing with lagoon water as opposed to pits) and lower average ambient temperatures. If we take the 1997 emission factor (5 kg/ animal/year) as a lower boundary, we may possibly suggest a range for the North Carolina emission factor of ± 2 kg/ animal/year. ------- Table 3. Comparison of Ammonia Source 1992 Report 1997 Report 1998 EMEP/CORINAIR 1994 Report This Report" NH3 Emission Factors for Swine Emission Factor (kg/animal/yr 5 5 6 9b 7±2 "Number now believed to be biased high, apparently due to earlier interpretation error bBased on limited field tests and theoretical sprayfield emissions estimation M. Doom and D. Natschke are with ARCADIS Geraghty & Miller, Durham, NC, and P. Meeuwissen is with ARCADIS, Arnhem, The Netherlands. Susan A. Thorneloe is the EPA Project Officer (see below). The complete report, entitled "Review of Emission Factors and Methodologies to Estimate Ammonia Emissions from Animal Waste Handling," will be available at http://www.epa.gov/ORD/NRMRUPubs or as Order No. PB2002-105708; Cost: $29.50, subject to change, from: National Technical Information ServiceO 5285 Port Royal RoadD Springfield, VA 22161-0001D Telephone: (703) 605-60000 (800) 553-6847 (U.S. only) The EPA Project Officer can be contacted at: Air Pollution Prevention and Control Division National Risk Management Research Laboratory U. S. Environmental Protection Agency Research Triangle Park, NC 27711-0001 United StatesD Environmental Protection Agency D CenterforEnvironmental Research InformationD Cincinnati, OH 45268D PRESORTED STANDARDD POSTAGES FEES PAIDD EPAD PERMIT No. G-35D Official Business Penalty for Private Use $300 EPA/600/SR-02/017 ------- |