-------
-------
-------
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VOLUME 3
APPENDIX E
PROJECT PARTICIPANTS
-------
-------
PROJECT PARTICIPANTS
Affiliation
USEPA
Pacific Environmental Services,
Inc.
Emission Monitoring, Inc.
(PES Subcontractor)
Enthalpy Analytical, Inc.
(PES Subcontractor)
Name
Michael L. Toney, EMC
John Chehaske
Frank Phoenix
Dennis P. Holzschuh
Michael Maret
Dennis D. Holzschuh
Nick Nielson
Troy Abernathy
Joe Rubio
Josh Letorneau
Jessica Swift
Jairo Barreda
Laura Kinner, Ph.D
James Peeler
Brian Purser
Responsibility
Work Assignment Manager
Program Manager
Project Manager and
Field Team Leader
QA Coordinator
Site Leader/Console Operator
Site Leader/Console Operator
Site Leader/Console Operator
Site Leader/Console Operator
Site Leader/Console Operator
Process Monitor
Process Sample and Met.
Station Coordinator
Sample Recovery Coordinator
GC/MS Operator
GC/MS Operator
EPA Method 18 Console
Operator
-------
VOLUME 3
APPENDIX F
TEST METHODS
F.I EPA METHOD 1
F.2 EPA METHOD 1A
F.3 EPA METHOD 2
F.4 EPA METHOD 4
F.5 EPA METHOD 18
F.6 EPA METHOD 315
F.7 SW-846 METHOD 0010
F.8 SW-846 METHOD 0030
-------
APPENDIX F.I
EPA METHOD 1
-------
EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
Method 1 - Sample and Velocity Traverses for Stationary Sources
1. PRINCIPLE AND APPLICABILITY
1.1 Principle. To aid in the representative measurement of
pollutant emissions and/or total volumetric flow rate from a
stationary source, a measurement site where the effluent stream is
flowing in a known direction is selected, and the cross-section of
the stack is divided into a number of equal areas. A traverse
point is then located within each of these equal areas.
1.2 Applicability. This method is applicable to flowing gas
streams in ducts, stacks, and flues. The method cannot be used
when: (1) flow is cyclonic or swirling (see Section 2.4), (2) a
stack is smaller than about 0.30 meter (12 in.) in diameter, or
0.071 m2 (113 in.2) in cross-sectional area, or (3) the measurement
site is less than two stack or duct diameters downstream or less
than a half diameter ups1;ream from a flow disturbance.
The requirements of this method must be considered before
construction of a new facility from which emissions will be
measured; failure to do so may require subsequent alterations to
the stack or deviation from the standard procedure. Cases
involving variants are subject to approval by the Administrator,
U.S. Environmental Protection Agency.
2. PROCEDURE
2.1 Selection of Measurement Site. Sampling or velocity
measurement is performed at a site located at least eight stack or
duct diameters downstream and two diameters upstream from any flow
disturbance such as a bend, expansion, or contraction in the stack,
or from a visible flame. If necessary, an alternative location may
Prepared by Emission Measurement Branch EMTIC TM-001
Technical Support Division, OAQPS, EPA
-------
EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
be selected, at a position at least two stack or duct diameters
downstream and a half diameter upstream from any flow disturbance.
For a rectangular cross section, an equivalent diameter (De) shall
be calculated from the following equation, to determine the
upstream and downstream distances:
2LW
D =
(L + W)
Eq. 1-1
Where
L = Length and W = width.
An alternative procedure is available for determining the
acceptability of a measurement location not meeting the criteria
above. This procedure,
determination of gas flow angles at the sampling points and
comparing the results with acceptability criteria, is described in
Section 2.5.
2.2 Determining the Number of Traverse Points.
2.2.1 Particulate Traverses. When the eight- and two-diameter
criterion can be met, the minimum number of traverse points shall
be: (1) twelve, for circular or rectangular stacks with diameters
(or equivalent diameters) greater than 0.61 meter (24 in.); (2)
eight, for circular stacks with diameters between 0.30 and 0.61
meter (12 and 24 in.); and (3) nine, for rectangular stacks with
equivalent diameters between 0.30 and 0.61 meter (12 and 24 in.).
When the eight- and two-diameter criterion cannot be met, the
minimum number of traverse points is determined from Figure 1-1.
Before referring to the figure, however, determine the distances
Prepared by Emission Measurement Branch EMTIC TM-001
Technical Support Division, OAQPS, EPA
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 3
from the chosen measurement site to the nearest upstream and
downstream disturbances, and divide each distance by the stack
diameter or equivalent diameter, to determine the distance in terms
of the number of duct diameters. Then, determine from Figure 1-1
the minimum number of traverse points that corresponds: (1) to the
number of duct diameters upstream; and (2) to the number of
diameters downstream. Select the higher of the two minimum numbers
of traverse points, or a greater value, so that for circular stacks
the number is a multiple of 4, and for rectangular stacks, the
number is one of those shown in Table 1-1.
2.2.2 Velocity (Non-Particulate) Traverses. When velocity or
volumetric flow rate is to be determined (but not particulate
matter), the same procedure as that used for particulate traverses
(Section 2.2.1) is followed, except that Figure 1-2 may be used
instead of Figure 1-1.
2.3 Cross-Sectional Layout and Location of Traverse Points.
2.3.1 Circular Stacks. Locate the traverse points on two
perpendicular diameters according to Table 1-2 and the example
shown in Figure 1-3. Any equation (for examples, see Citations 2
and 3 in the Bibliography) that gives the same values as those in
Table 1-2 may be used in lieu of Table 1-2.
For particulate traverses, one of the diameters must be in a plane
containing the greatest expected concentration variation, e.g.,
after bends, one diameter shall be in the plane of the bend. This
requirement becomes less critical as the distance from the
disturbance increases; therefore, other diameter locations may be
used, subject to the approval of the Administrator.
In addition, for stacks having diameters greater than 0.61 m (24
in.), no traverse points shall be within 2.5 centimeters (1.00 in.)
of the stack walls; and for stack diameters equal to or less than
0.61 m (24 in.), no traverse points shall be located within 1.3 cm
(0.50 in.) of the stack walls. To meet these criteria, observe the
procedures given below.
2.3.1.1 Stacks With Diameters Greater Than 0.61 m (24 in.). When
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 4
any of the traverse points as located in Section 2.3.1 fall within
2.5 cm (1.00 in.) of the
stack walls, relocate them away from the stack walls to: (1) a
distance of
2.5 cm (1.00 in.); or (2) a distance equal to the nozzle inside
diameter, whichever is larger. These relocated traverse points (on
each end of a diameter) shall be the "adjusted" traverse points.
Whenever two successive traverse points are combined to form a
single adjusted traverse point, treat the adjusted point as two
separate traverse points, both in the sampling (or velocity
measurement) procedure, and in recording the data.
2.3.1.2 Stacks With Diameters Equal To or Less Than 0.61 m (24
in.). Follow the procedure in Section 2.3.1.1, noting only that
any "adjusted" points should be relocated away from the stack walls
to: (1) a distance of 1.3 cm (0.50 in.); or (2) a distance equal to
the nozzle inside diameter, whichever is larger.
2.3.2 Rectangular Stacks. Determine the number of traverse points
as explained in Sections 2.1 and 2.2 of this method. From Table 1-
1, determine the grid configuration. Divide the stack cross-
section into as many equal rectangular elemental areas as traverse
points, and then locate a traverse point at the centroid of each
equal area according to the example in Figure 1-4.
If the tester desires to use more than the minimum number of
traverse points, expand the "minimum number of traverse points"
matrix (see Table 1-1) by adding the extra traverse points along
one or the other or both legs of the matrix; the final matrix need
not be balanced. For example, if a 4 x 3 "minimum number of
points" matrix were expanded to 36 points, the final matrix could
be 9 x 4 or 12 x 3, and would not necessarily have to be 6 x 6.
After constructing the final matrix, divide the stack cross-section
into as many equal rectangular, elemental areas as traverse points,
and locate a traverse point at the centroid of each equal area. The
situation of traverse points being too close to the stack walls is
not expected to arise with rectangular stacks. If this problem
should ever arise, the Administrator must be contacted for
resolution of the matter.
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 5
2.4 Verification of Absence of Cyclonic Flow. In most stationary
sources, the direction of stack gas flow is essentially parallel to
the stack walls. However, cyclonic flow may exist (1) after such
devices as cyclones and inertial demisters following venturi
scrubbers, or (2) in stacks having tangential inlets or other duct
configurations which tend to induce swirling; in these instances,
the presence or absence of cyclonic flow at the sampling location
must be determined. The following techniques are acceptable for
this determination. Level and zero the manometer. Connect a Type
S pitot tube to the manometer. Position the Type S pitot tube at
each traverse point, in succession, so that the planes of the face
openings of the pitot tube are perpendicular to the stack cross-
sectional plane; when the Type S pitot tube is in this position, it
is at "0° reference." Note the differential pressure (Ap) reading
at each traverse point. If a null (zero) pitot reading is obtained
at 0° reference at a given traverse point, an acceptable flow
condition exists at that point. If the pitot reading is not zero
at 0° reference, rotate the pitot tube (up to ±90° yaw angle),
until a null reading is obtained. Carefully determine and record
the value of the rotation angle (a) to the nearest degree. After
the null technique
has been applied at each traverse point, calculate the average of
the absolute values of a; assign a value.s of 0° to those points for
which no rotation was required, and include these in the overall
average. If the average value of a is greater than 20°, the
overall flow condition in the stack is unacceptable, and
alternative methodology, subject to the approval of the
Administrator, must be used to perform accurate sample and velocity
traverses. The alternative procedure described in Section 2.5 may
be used to determine the rotation angles in lieu of the procedure
described above.
2.5 Alternative Measurement Site Selection Procedure. This
alternative applies to sources where measurement locations are less
than 2 equivalent or duct diameters downstream or less than one-
half duct diameter upstream from a flow disturbance. The
alternative should be limited to ducts larger than 24 in. in
diameter where blockage and wall effects are minimal. A
directional flow-sensing probe is used to measure pitch and yaw
angles of the gas flow at 40 or more traverse points; the resultant
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 6
angle is calculated and compared with acceptable criteria for mean
and standard deviation.
NOTE: Both the pitch and yaw angles are measured from a line
passing through the traverse point and parallel to the stack axis.
The pitch angle is the angle of the gas flow component in the plane
that INCLUDES the traverse line and is parallel to the stack axis.
The yaw angle is the angle of the gas flow component in the plane
PERPENDICULAR to the traverse line at the traverse point and is
measured from the line passing through the traverse point and
parallel to the stack axis.
2.5.1 Apparatus.
2.5.1.1 Directional Probe. Any directional probe, such as United
Sensor Type DA Three-Dimensional Directional Probe, capable of
measuring both the pitch and yaw angles of gas flows is acceptable.
(NOTE: Mention of trade name or specific products does not
constitute endorsement by the U.S. Environmental Protection
Agency.) Assign an identification number to the directional probe,
and permanently mark or engrave the number on the body of the
probe. The pressure holes of directional probes are susceptible to
plugging when used in particulate-laden gas streams. Therefore, a
system for cleaning the pressure holes by "back-purging" with
pressurized air is required.
2.5.1.2 Differential Pressure Gauges. Inclined manometers, U-tube
manometers, or other differential pressure gauges (e.g., magnehelic
gauges) that meet the specifications described in Method 2, Section
2.2.
NOTE: If the differential pressure gauge produces both negative
and positive readings, then both negative and positive pressure
readings shall be calibrated at a minimum of three points as
specified in Method 2, Section 2.2.
2.5.2 Traverse Points. Use a minimum of 40 traverse points for
circular ducts and 42 points for rectangular ducts for the gas flow
angle determinations. Follow Section 2.3 and Table 1-1 or 1-2 for
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 7
the location and layout of the traverse points. If the measurement
location is determined to be acceptable
according to the criteria in this alternative procedure, use the
same traverse point number and locations for sampling and velocity
measurements.
2.5.3 Measurement Procedure.
2.5.3.1 Prepare the directional probe and differential pressure
gauges as recommended by the manufacturer. Capillary tubing or
surge tanks may be used to dampen pressure fluctuations. It is
recommended, but not required, that a pretest leak check be
conducted. To perform a leak check, pressurize or use suction on
the impact opening until a reading of at least 7.6 cm (3 in.) H20
registers on the differential pressure gauge, then plug the impact
opening. The pressure of a leak-free system will remain stable for
at least 15 seconds.
2.5.3.2 Level and zero the manometers. Since the manometer level
and zero may drift because of vibrations and temperature changes,
periodically check the level and zero during the traverse.
2.5.3.3 Position the probe at the appropriate locations in the gas
stream, and rotate until zero deflection is indicated for the yaw
angle pressure gauge. Determine and record the yaw angle. Record
the pressure gauge readings for the pitch angle, and determine the
pitch angle from the calibration curve. Repeat this procedure for
each traverse point. Complete a "back-purge" of the pressure lines
and the impact openings prior to measurements of each traverse
point.
A post-test check as described in Section 2.5.3.1 is required. If
the criteria for a leak-free system are not met, repair the
equipment, and repeat the flow angle measurements.
2.5.4 Calculate the resultant angle at each traverse point, the
average resultant angle, and the standard deviation using the
following equations. Complete the calculations retaining at least
one extra significant figure beyond that of the acquired data.
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 8
Round the values after the final calculations.
2.5.4.1 Calculate the resultant angle at each traverse point:
RA = arc cosine [ (cosineY^ (cosineP^ ]
Eq. 1-2
Where :
Ri = resultant angle at traverse point i, degree.
Yi = yaw angle at traverse point i, degree.
Pi = pitch angle at traverse point i, degree.
2.5.4.2 Calculate the average resultant for the measurements:
n
Eq. 1-3
Where :
Ravg = average resultant angle, degree.
n = total number of traverse points.
2.5.4.3 Calculate the standard deviations:
S =
(n-1)
Bj. 1-4
Where:
Sd = standard deviation, degree.
2.5.5 The measurement location is acceptable if Ravg * 20° and S«
10°.
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 9
2.5.6 Calibration. Use a flow system as described in Sections
4.1.2.1 and 4.1.2.2 of Method 2. In addition, the flow system
shall have the capacity to generate two test-section velocities:
one between 365 and 730 m/min (1200 and 2400 ft/min) and one
between 730 and 1100 m/min (2400 and 3600 ft/min).
2.5.6.1 Cut two entry ports in the test section. The axes through
the entry ports shall be perpendicular to each other and intersect
in the centroid of the test section. The ports should be elongated
slots parallel to the axis of the test section and of sufficient
length to allow measurement of pitch angles while maintaining the
pitot head position at the test-section centroid. To facilitate
alignment of the directional probe during calibration, the test
section should be constructed of plexiglass or some other
transparent material. All calibration measurements should be made
at the same point in the test section, preferably at the centroid
of the test section.
2.5.6.2 To ensure that the gas flow is parallel to the central
axis of the test section, follow the procedure in Section 2.4 for
cyclonic flow determination to measure the gas flow angles at the
centroid of the test section from two test ports located 90° apart.
The gas flow angle measured in each port must be ±2° of 0°.
Straightening vanes should be installed, if necessary, to meet this
criterion.
2.5.6.3 Pitch Angle Calibration. Perform a calibration traverse
according to the manufacturer's recommended protocol in 5°
increments for angles from -60° to +60° at one velocity in each of
the two ranges specified above. Average the pressure ratio values
obtained for each angle in the two flow ranges, and plot a
calibration curve with the average values of the pressure ratio (or
other suitable measurement factor as recommended by the
manufacturer) versus the pitch angle. Draw a smooth line through
the data points. Plot also the data values for each traverse
point. Determine the differences between the measured datavalues
and the angle from the calibration curve at the same pressure
ratio. The difference at each comparison must be within 2° for
angles between 0° and 40° and within 3° for angles between 40° and
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 10
60°.
2.5.6.4 Yaw Angle Calibration. Mark the three-dimensional probe
to allow the determination of the yaw position of the probe. This
is usually a line extending the length of the probe and aligned
with the impact opening. To determine the accuracy of measurements
of the yaw angle, only the zero or null position need be calibrated
as follows: Place the directional probe in the test section, and
rotate the probe until the zero position is found. With a
protractor or other angle measuring device, measure the angle
indicated by the yaw angle indicator on the three-dimensional
probe. This should be within 2° of 0°. Repeat this measurement
for any other points along the length of the pitot where yaw angle
measurements could be read in order to account for variations in
the pitot markings used to indicate pitot head positions.
BIBLIOGRAPHY
1. Determining Dust Concentration in a Gas Stream, ASME
Performance Test Code No. 27. New York. 1957.
2. DeVorkin, Howard, et al. Air Pollution Source Testing Manual.
Air Pollution Control District. Los Angeles, CA. November
1963.
3. Methods for Determining of Velocity, Volume, Dust and Mist
Content of Gases. Western Precipitation Division of Joy
Manufacturing Co. Los Angeles, CA. Bulletin WP-50. 1968.
4. Standard Method for Sampling Stacks for Particulate Matter.
In: 1971 Book of ASTM Standards, Part 23. ASTM Designation D
2928-71. Philadelphia, PA. 1971.
5. Hanson, H.A., et al. Particulate Sampling Strategies for
Large Power Plants Including Nonuniform Flow. USEPA, ORD,
ESRL, Research Triangle Park, NC. EPA-600/2-76-170. June
1976.
6. Entropy Environmentalists, Inc. Determination of the Optimum
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 11
Number of Sampling Points: An Analysis of Method 1 Criteria.
Environmental Protection Agency. Research Triangle Park, NC.
EPA Contract No. 68-01-3172, Task 7.
7. Hanson, H.A., R.J. Davini, J.K. Morgan, and A.A. Iversen.
Particulate Sampling Strategies for Large Power Plants
Including Nonuniform Flow. USEPA, Research Triangle Park, NC.
Publication No. EPA-600/2-76-170. June 1976. 350 p.
8. Brooks, E.F., and R.L. Williams. Flow and Gas Sampling
Manual. U.S. Environmental Protection Agency. Research
Triangle Park, NC. Publication No. EPA-600/2-76-203. July
1976. 93 p.
9. Entropy Environmentalists, Inc. Traverse Point Study. EPA
Contract No. 68-02-3172. June 1977. 19 p.
10. Brown, J. and K. Yu. Test Report: Particulate Sampling
Strategy in Circular Ducts. Emission Measurement Branch.
Emission Standards and Engineering Division. U.S.
Environmental Protection Agency, Research Triangle Park, NC
27711. July 31, 1980. 12 p.
11. Hawksley, P.G.W., S. Badzioch, and J.H. Blackett. Measurement
of Solids in Flue Gases. Leatherhead, England, The British
Coal Utilisation Research Association. 1961. p. 129-133.
12. Knapp, K.T. The Number of Sampling Points Needed for
Representative Source Sampling. In: Proceedings of the Fourth
National Conference on Energy and Environment. Theodore, L.
et al. (ed) . Dayton, Dayton Section of the American Institute
of Chemical Engineers. October 3-7, 1976. p. 563-568.
13. Smith, W.S. and D.J. Grove. A Proposed Extension of EPA
Method 1 Criteria. Pollution Engineering. XV (8):36-37.
August 1983.
14. Gerhart, P.M. and M.J. Dorsey. Investigation of Field Test
Procedures for Large Fans. University of Akron. Akron, OH.
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 12
(EPRI Contract CS-1651) . Final Report (RP-1649-5). December
1980.
15. Smith, W.S. and D.J. Grove. A New Look at Isokinetic Sampling
Theory and Applications. Source Evaluation Society
Newsletter. VIII (3):19-24. August 1983.
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EMTIC TM-001 EMTIC NSPS TEST METHOD Page 13
Table 1-1. CROSS-SECTION LAYOUT FOR
RECTANGULAR STACKS
-Number of traverse points
Matrix layout
9 ,
12 ,
16
20
25
30
36
42
49
3x3
4x3
4x4
5x4
5x5
6x5
6x6
7x6
7x7
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 14
TABLE 1-2
LOCATION OF TRAVERSE POINTS IN CIRCULAR STACKS
(Percent of stack diameter from inside
wall to traverse point)
Traverse
Point
Number on a
Diameter
1 ...
2 .....
3
4
5
6
7 ....
8
9
10 ....
11 ....
Number of traverse points on a diameter
2
14
.6
85
.4
4
6.
7
25
.0
75
.0
93
.3
6
4.
4
14
.6
29
.6
70
.4
85
.4
95
.6
3
3.
2
10
.5
19
.4
32
.3
67
.7
80
.6
89
.5
96
.8
10
2.6
8.2
14.
6
22.
6
34.
2
65.
8
77.
4
85.
4
91.
8
97.
4
12
2.1
6.7
11.
8
17.
7
25.
0
35.
6
64.
4
75.
0
82.
3
88.
2
93.
3
14
1.8
5.7
9.9
14.
6
20.
1
26.
9
36.
6
63.
4
73.
1
79.
9
85.
4
16
1.6
4.9
8.5
12.
5
16.
9
22.
0
28.
3
37.
5
62.
5
71.
7
78.
0
18
1.
4
4.
4
7.
5
10
.9
14
.6
18
.8
23
.6
29
.6
38
.2
61
.8
70
.4
20
1.
3
3.
9
6.
7
9.
7
11
2.
9
16
.5
20
.4
25
.0
30
.6
38
.8
61
.2
22
1.1
3.5
6.0
8.7
11.
6
14.
6
18.
0
21.
8
26.
2
31.
5
39.
3
24
1.1
3.2
5.5
7.9
10.
5
13.
2
16.
1
19.
4
23.
0
27.
2
32.
3
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 15
12 ....
13 ....
14 ....
15 ....
16 ....
17 ....
18 ....
19 ....
20 ....
21 ....
22 ....
23 ....
24 ....
97.
9
90.
1
94.
3
98.
2
83.
1
87.
5
91.
5
95.
1
98.
4
76
.4
81
.2
85
.4
89
.1
92
.5
95
.6
98
.6
69
.4
75
.0
79
.6
83
.5
87
.1
90
.3
93
.3
96
.1
98
.7
60.
7
68.
5
73.
8
78.
2
82.
0
85.
4
88.
4
91.
3
94.
0
96.
5
98.
9
39.
8
60.
2
67.
7
72.
8
77.
0
80.
6
83.
9
86.
8
89.
5
92.
1
94.
5
96.
8
98.
9
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 16
so
0.5
Duel DtoiMtora Up.treim tram Flew Dbtuitanei* (Dfetane* A)
1.0 1.5 2.0
2.5
SO
20
10
Hlghir NIMH tar fcbr
JO
• Fiwn P»M of Any T»t if
ri, EiptMlM. CwitaeUM, «k J
lot
OJO to CJ1» 02-24 h.)
I I
» 4 S 6 7 •
Duct Dbmttera Down»tr»«m Item Flew Dtotuibaim* (DMcne* B)
Figure 1-1. Minimum number of traverse points for
particulate traverses.
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 17
SO
0.5
40 -
20 -
10 -
Duct Diameters Upstream from Flow Disturbance* (Dfetanoo A)
1.0 1.5 2.0
2.5
I I I I I I
'Higher Number la tar
1* Stack Dta
1
^
t
!
\
i
TDMurbanca
UeMumment
~ 8"*
Dleturtwnee
-
meter >0.eim (24 ki.)
- ' From Point of Any Type gf
Disturbance (Bend, Expansion, Contraction, etc.)
StKk Diametoi
1 1 1 1 1 1
12
.o,.1
« O.JO to 041 m (12-24 ki.)
I
345678
Duct Diameter* Downitream from Flow Dleturbance* (Dlatanca B)
10
Figure 1-2. Minimum number of traverse points for velocity
(nonparticulate) traverses.
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 18
4.4
14.7
J»J
70.5
MJ
MJ
Figure 1-3. Example showing circular stack cross section
divided into 12 equal areas, with location of traverse
points indicated.
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EMTIC TM-001
EMTIC NSPS TEST METHOD
Page 19
o
o
o
o
o
1 1
0
o
o
1
0
o
o
o
Figure 1-4. Example showing rectangular stack cross section
divided into 12 equal areas, with a traverse point at centroid
of each area.
-------
-------
-------
APPENDIX F.2
EPA METHOD1A
-------
METHOD 1A - SAMPLE AND VELOCITY TRAVERSES FOR STATIONARY
SOURCES WITH SMALL STACKS OR DUCTS
NOTE: This method does not include all of the
specifications (e.g., equipment and supplies) and procedures
(e.g., sampling) essential to its performance. Some
material is incorporated by reference from other methods in
this part. Therefore, to obtain reliable results, persons
using this method should have a thorough knowledge of at
least the following additional test method: Method 1.
1.0 Scope and Application.
1.1 Measured Parameters. The purpose of the method is
to guide the selection of sampling ports and traverse points
at which sampling for air pollutants will be performed
pursuant to regulations set forth in this part.
1.2 Applicability. The applicability and principle of
this method are identical to Method 1, except its
applicability is limited to stacks or ducts. This method is
applicable to flowing gas streams in ducts, stacks, and
flues of less than about O.30 meter (12 in.) in diameter, or
0.071 m2 (113 in.2) in cross-sectional area, but equal to or
greater than about O.10 meter (4 in.) in diameter, or 0.0081
m2 (12.57 in.2) in cross-sectional area. This method cannot
be used when the flow is cyclonic or swirling.
1.3 Data Quality Objectives. Adherence to the
requirements of this method will enhance the quality of the
data obtained from air pollutant sampling methods.
2.0 Summary of Method.
2.1 To aid in the representative measurement of
pollutant emissions and/or total volumetric flow rate from a
stationary source, a measurement site or a pair of
measurement sites where the effluent stream is flowing in a
known direction is (are) selected. The cross-section of the
stack is divided into a number of equal areas. A traverse
point is then located within each of these equal areas.
2.2 In these small diameter stacks or ducts, the
conventional Method 5 stack assembly (consisting of a Type S
pitot tube attached to a sampling probe, equipped with a
nozzle and thermocouple) blocks a significant portion of the
cross-section of the duct and causes inaccurate
measurements. Therefore, for particulate matter (PM)
sampling in small stacks or ducts, the gas velocity is
measured using a standard pitot tube downstream of the
actual emission sampling site. The straight run of duct
between the PM sampling and velocity measurement sites
1A-1 June 1996
-------
allows the flow profile, temporarily disturbed by the
presence of the sampling probe, to redevelop and stabilize.
3.0 Definitions. [Reserved]
4.0 Interferences. [Reserved]
5.0 Safety.
5.1 Disclaimer. This method may involve hazardous
materials, operations, and equipment. This test method does
not purport to address all of the safety problems associated
with its use. It is the responsibility of the user of this
test method to establish appropriate safety and health
practices and determine the applicability of regulatory
limitations prior to performing this test method.
6.0 Equipment and Supplies. [Reserved]
7.0 Reagents and Standards. [Reserved]
8.0 Sample Collection, Preservation, Storage, and
Transport. [Reserved]
9.0 Quality Control. [Reserved]
10.0 Calibration and Standardization. [Reserved]
11.0 Procedure.
11.1 Selection of Measurement Site.
11.1.1 Particulate Measurements - Steady or Unsteady
Flow. Select a particulate measurement site located
preferably at least eight equivalent stack or duct diameters
downstream and 10 equivalent diameters upstream from any
flow disturbances such as bends, expansions, or
contractions in the stack, or from a visible flame. Next,
locate the velocity measurement site eight equivalent
diameters downstream of the particulate measurement site
(see Figure 1A-1). If such locations are not available,
select an alternative particulate measurement location at
least two equivalent stack or duct diameters downstream and
two and one-half diameters upstream from any flow
disturbance. Then, locate the velocity measurement site two
equivalent diameters downstream from the particulate
measurement site. (See Section 12.2 of Method 1 for
calculating equivalent diameters for a rectangular cross-
section.)
1A-2 June 1996
-------
11.1.2 PM Sampling (Steady Flow) or Velocity (Steady or
Unsteady Flow) Measurements. For PM sampling when the
volumetric flow rate in a duct is constant with respect to
time, Section 11.1.1 of Method 1 may be followed, with the
PM sampling and velocity measurement performed at one
location. To demonstrate that the flow rate is constant
(within 10 percent) when PM measurements are made, perform
complete velocity traverses before and after the PM sampling
run, and calculate the deviation of the flow rate derived
after the PM sampling run from the one derived before the PM
sampling run. The PM sampling run is acceptable if the
deviation does not exceed 10 percent.
11.2 Determining the Number of Traverse Points.
11.2.1 Particulate Measurements (Steady or Unsteady
Flow). Use Figure 1-1 of Method 1 to determine the number
of traverse points to use at both the velocity measurement
and PM sampling locations. Before referring to the figure,
however, determine the distances between both the velocity
measurement and PM sampling sites to the nearest upstream
and downstream disturbances. Then divide each distance by
the stack diameter or equivalent diameter to express the
distances in terms of the number of duct diameters. Then,
determine the number of traverse points from Figure 1-1 of
Method 1 corresponding to each of these four distances.
Choose the highest of the four numbers of traverse points
(or a greater number) so that, for circular ducts the number
is a multiple of four; and for rectangular ducts, the number
is one of those shown in Table 1-1 of Method 1. When the
optimum duct diameter location criteria can be satisfied,
the minimum number of traverse points required is eight for
circular ducts and nine for rectangular ducts.
11.2.2 PM Sampling (Steady Flow) or only Velocity (Non-
Particulate) Measurements. Use Figure 1-2 of Method 1 to
determine number of traverse points, following the same
procedure used for PM sampling as described in Section
11.2.1 of Method 1. When the optimum duct diameter location
criteria can be satisfied, the minimum number of traverse
points required is eight for circular ducts and nine for
rectangular ducts.
11.3 Cross-sectional Layout, Location of Traverse
Points, and Verification of the Absence of Cyclonic Flow.
Same as Method 1, Sections 11.3 and 11.4, respectively.
12.0 Data Analysis and Calculations. [Reserved]
13.0 Method Performance. [Reserved]
14.0 Pollution Prevention. [Reserved]
15.0 Waste Management. [Reserved]
1A-3 June 1996
-------
16.0 References. Same as Method 1, Section 16.0,
Figure 1A-1. Recommended sampling arrangement for small ducts
References 1 through 6, with the addition of the following:
1. Vollaro, Robert F. Recommended Procedure for Sample
Traverses in Ducts Smaller Than 12 Inches in
Diameter. U.S. Environmental Protection Agency,
Emission Measurement Branch, Research Triangle Park,
North Carolina. January 1977.
17.0 Tables, Diagrams, Flowcharts, and Validation Data.
1A-4
June 1996
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APPENDIX F.3
EPA METHOD 2
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EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
Method 2 - Determination of Stack Gas Velocity and Volumetric
Flow Rate (Type S Pitot Tube)
1. PRINCIPLE AND APPLICABILITY
1.1 Principle. The average gas velocity in a stack is determined from the gas
density and from measurement of the average velocity head with a Type S
(Stausscheibe or reverse type) pitot tube.
1.2 Applicability. This method is applicable for measurement of the average
velocity of a gas stream and for quantifying gas flow.
This procedure is not applicable at measurement sites that fail to meet the
criteria of Method 1, Section 2.1. Also, the method cannot be used for direct
measurement in cyclonic or swirling gas streams; Section 2.4 of Method 1 shows
how to determine cyclonic or swirling flow conditions. When unacceptable
conditions exist, alternative procedures, subject to the approval of the
Administrator, U.S. Environmental Protection Agency, must be employed to make
accurate flow rate determinations; examples of such alternative procedures are:
(1) to install straightening vanes; (2) to calculate the total volumetric flow
rate stoichiometrically, or (3) to move to another measurement site at which the
flow is acceptable.
2. APPARATUS
Specifications for the apparatus are given below. Any other apparatus that has
been demonstrated (subject to approval of the Administrator) to be capable of
meeting the specifications will be considered acceptable.
2.1 Type S Pitot Tube. Pitot tube made of metal tubing (e.g., stainless steel)
as shown in Figure 2-1. It is recommended that the external tubing diameter
(dimension Dt, Figure 2-2b) be between 0.48 and 0.95 cm (3/16 and 3/8 inch).
There shall be an equal distance from the base of each leg of the pitot tube to
its face-opening plane (dimensions PA and ft, Figure 2-2b); it is recommended
that this distance be between 1.05 and 1.50 times the external tubing diameter.
The face openings of the pitot tube shall, preferably, be aligned as shown in
Figure 2-2; however, slight misalignments of the openings are permissible (see
Figure 2-3).
The Type S pitot tube shall have a known coefficient, determined as outlined in
Section 4. An identification number shall be assigned to the pitot tube; this
Prepared by Emission Measurement Branch BMTIC M-002
Technical Support Division, OAQPS, EPA
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EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
number shall be permanently marked or engraved on the body of the tube. A
standard pitot tube may be used instead of a Type S, provided that it meets the
specifications of Sections 2.7 and 4.2; note, however, that the static and impact
pressure holes of standard pitot tubes are susceptible to plugging in
particulate-laden gas streams. Therefore, whenever a standard pitot tube is used
to perform a traverse, adequate proof must be furnished that the openings of the
pitot tube have not plugged up during the traverse period; this can be done by
taking a velocity head (Ap) reading at the final traverse point, cleaning out the
impact and static holes of the standard pitot tube by "back-purging" with
pressurized air, and then taking another Ap reading. If the Ap readings made
before and after the air purge are the same (±5 percent) , the traverse is
acceptable. Otherwise, reject the run. Note that if Ap at the final traverse
point is unsuitably low, another point may be selected. If "back-purging" at
regular intervals is part of the procedure, then comparative Ap readings shall
be taken, as above, for the last two back purges at which suitably high Ap
readings are observed.
2.2 Differential Pressure Gauge. An inclined manometer or equivalent device.
Most sampling trains are equipped with a 10-in. (water column) inclined-vertical
manometer, having 0.01-in. H2O divisions on the 0- to 1-in. inclined scale, and
O.l-in. H20 divisions on the 1- to 10-in. vertical scale. This type of manometer
(or other gauge of equivalent sensitivity) is satisfactory for the measurement
of Ap values as low as 1.3 mm (0.05 in.) H20. However, a differential pressure
gauge of greater sensitivity shall be used (subject to the approval of the
Administrator), if any of the following is found to be true: (1) the arithmetic
average of all Ap readings at the traverse points in the stack is less than
1.3 mm (0.05 in.) H20; (2) for traverses of 12 or more points, more than 10
percent of the individual Ap readings are below 1.3 mm (0.05 in.) H»0; (3) for
traverses of fewer than 12 points, more than one Ap reading is below 1.3 mm
(0.05 in.) H20. Citation 18 in the Bibliography describes commercially available
instrumentation for the measurement of low-range gas velocities.
As an alternative to criteria (1) through (3) above, the following calculation
may be performed to determine the necessity of using a more sensitive
differential pressure gauge:
Prepared by Emission Measurement Branch EMTIC M-002
Technical Support Division, OAQPS, EPA
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EMTIC TM-002
NSPS TEST METHOD
Page 3
T =
1=1
1=1
Where:
Api = Individual velocity head reading at a traverse point, mm (in.)
H20.
n = Total number of traverse points.
K = 0.13 mm H20 when metric units are used and 0.005 in. H,0 when
English units are used.
If T is greater than 1.05, the velocity head data are unacceptable and a more
sensitive differential pressure gauge must be used.
MOTE: If differential pressure gauges other than inclined manometers are used
(e.g., magnehelic gauges), their calibration must be checked after each test
series. To check the calibration of a differential pressure gauge, compare Ap
readings of the gauge with those of a gauge-oil manometer at a minimum of three
points, approximately representing the range of Ap values in the stack. If, at
each point, the values of Ap as read by the differential pressure gauge and
gauge-oil manometer agree to within 5 percent, the differential pressure gauge
shall be considered to be in proper calibration. Otherwise, the test series
shall either be voided, or procedures to adjust the measured Ap values and final
results shall be used, subject to the approval of the Administrator.
2.3 Temperature Gauge. A thermocouple, liquid-filled bulb thermometer,
bimetallic thermometer, mercury-in-glass thermometer, or other gauge capable of
measuring temperature to within 1.5 percent of the minimum absolute stack
temperature. The temperature gauge shall be attached to the pitot tube such that
the sensor tip does not touch any metal; the gauge shall be in an interference-
free arrangement with respect to the pitot tube face openings (see Figure 2-1 and
also Figure 2-7 in Section 4) . Alternative positions may be used if the pitot
tube-temperature gauge,system is calibrated according to the procedure of Section
4. Provided that a difference of not more than 1 percent in the average velocity
measurement is introduced, the temperature gauge need not be attached to the
pitot tube; this alternative is subject to the approval of the Administrator.
2.4 Pressure Probe and Gauge. A piezometer tube and mercury- or water-filled
U-tube manometer capable of measuring stack pressure to within 2.5 mm (0.1 in.)
Hg. The static tap of a standard type pitot tube or one leg of a Type S pitot
tube with the face opening planes positioned parallel to the gas flow may also
be used as the pressure probe.
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EMTIC TM-002 NSPS TEST METHOD Page 4
2.5 Barometer. A mercury, aneroid, or other barometer capable of measuring
atmospheric pressure to within 2.5 mm (0.1 in.) Hg. See NOTE in Method 5,
Section 2.1.9.
2.6 Gas Density Determination Equipment. Method 3 equipment, if needed (see
Section 3.6), to determine the stack gas dry molecular weight, and Reference
Method 4 or Method 5 equipment for moisture content determination; other methods
may be used subject to approval of the Administrator,
2.7 Calibration Pitot Tube. When calibration of the Type S pitot tube is
necessary (see Section 4), a standard pitot tube for a reference. The standard
pitot tube shall, preferably, have a known coefficient, obtained either (1)
directly from the National Bureau of Standards, Route 70 S, Quince Orchard Road,
Gaithersburg, Maryland, or (2) by calibration against another standard pitot tube
with an NBS-traceable coefficient* Alternatively, a standard pitot tube designed
according to the criteria given in Sections 2.7.1 through 2.7.5 below and
illustrated in figure 2-4 (see also Citations 7, 8, and 17 in the Bibliography)
may be used. Pitot tubes designed according to these specifications will have
baseline coefficients of about 0.99 ± 0.01.
2.7.1 Hemispherical (shown in Figure 2-4) ellipsoidal, or conical tip.
2.7.2 A minimum of six diameters straight run (based upon D, the external
diameter of the tube) between the tip and the static pressure holes.
2.7.3 A minimum of eight diameters straight run between the static pressure
holes and the centerline of the external tube, following the 90-degree bend.
2.7.4 Static pressure holes of equal size (approximately 0.1 D), equally spaced
in a piezometer ring configuration.
2.7.5 Ninety-degree bend, with curved or mitered junction.
2.8 Differential Pressure Gauge for Type S Pitot Tube Calibration. An inclined
manometer or equivalent. If the single-velocity calibration technique is
employed (see Section 4.1.2.3), the calibration differential pressure gauge shall
be readable to the nearest 0.13 mm (0.005 in.) H20. For multivelocity
calibrations, the gauge shall be readable to the nearest 0.13 mm (0.005 in.) H20
for Ap values between 1.3 and 25 mm (0.05 and 1.0 in.) H20, and to the nearest
1.3 mm (0.05 in.) H20 for Ap values above 25 mm (1.0 in.) H20. A special, more
sensitive gauge will be required to read Ap values below 1.3 mm (0.05 in.) H20
(see Citation 18 in the Bibliography).
3. PROCEDURE
3.1 Set up the apparatus as shown in Figure 2-1. Capillary tubing or surge
tanks installed between the manometer and pitot tube may be used to dampen Ap
fluctuations. It is recommended, but not required, that a pretest leak-check be
conducted as follows: (1) blow through the pitot impact opening until at least
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EMTIC TM-002 NSPS TEST METHOD Page 5
7.6 cm (3 in.) H,0 velocity pressure registers on the manometer; then, close off
the impact opening. The pressure shall remain stable for at least 15 seconds;
(2) do the same for the static pressure side, except using suction to obtain the
minimum of 7.6 cm (3 in.) H20. Other leak-check procedures, subject to the
approval of the Administrator, may be used.
3.2 Level and zero the manometer. Because the manometer level and zero may
drift due to vibrations and temperature changes, make periodic checks during the
traverse. Record all necessary data as shown in the example data sheet
(Figure 2-5) .
3.3 Measure the velocity head and temperature at the traverse points specified
by Method 1. Ensure that the proper differential pressure gauge is being used
for the range of Ap values encountered (see Section 2.2) . If it is necessary to
change to a more sensitive gauge, do so, and remeasure the Ap and temperature
readings at each traverse point. Conduct a post-test leak-check (mandatory), as
described in Section 3.1 above, to validate the traverse run.
3.4 Measure the static pressure in the stack. One reading is usually adequate.
3.5 Determine the atmospheric pressure.
3.6 Determine the stack gas dry molecular weight. For combustion processes or
processes that emit essentially C02, 0,, CO, and N2, use Method 3. For processes
emitting essentially air, an analysis need not be conducted; use a dry molecular
weight of 29.0. For other processes, other methods, subject to the approval of
the Administrator, must be used.
3.7 Obtain the moisture content from Reference Method 4 (or equivalent) or from
Method 5.
3.8 Determine the cross-sectional area of the stack or duct at the sampling
location. Whenever possible, physically measure the stack dimensions rather than
using blueprints.
4. CALIBRATION
4.1 Type S Pitot Tube. Before its initial use, carefully examine the Type S
pitot tube in top, side, and end views to verify that the face openings of the
tube are aligned within the specifications illustrated in Figure 2-2 or 2-3. The
pitot tube shall not be used if it fails to meet these alignment specifications.
After verifying the face opening alignment, measure and record the following
dimensions of the pitot tube: (a) the external tubing diameter (dimension Dt,
Figure 2-2b) ; and (b) the base-to-opening plane distances (dimensions PA and PB,
Figure 2-2b) . If Dt is between 0.48 and 0.95 cm (3/16 and 3/8 in.), and if %
and PB are equal and between 1.05 and 1.50 DC, there are two possible options:
(1) the pitot tube may be calibrated according to the procedure outlined in
Sections 4.1.2 through 4.1.5 below, or (2) a baseline (isolated tube) coefficient
value of 0.84 may be assigned to the pitot tube. Note, however, that if the
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EMTIC TM-002 NSPS TBST METHOD Page 6
pitot tube is part of an assembly, calibration may still be required, despite
knowledge of the baseline coefficient value (see Section 4.1.1).
If Dt, Qt, and f are outside the. specified limits, the pitot tube must be
calibrated as outlined in Sections 4.1.2 through 4.1.S below.
4.1.1 Typ« S Pitot Tube Assemblies. During sample and velocity traverses, the
isolated Type S pitot tube is not always used; in many instances, the pitot tube
is used in combination with other source-sampling components (thermocouple,
sampling probe, nozzle) as part of an "assembly." The presence of other sampling
components can sometimes affect the baseline value of the Type S pitot tube
coefficient (Citation 9 in the Bibliography); therefore an assigned (or otherwise
known) baseline coefficient value may or may not be valid for a given assembly.
The baseline and assembly coefficient values will be identical only when the
relative placement of the components in the assembly is such that aerodynamic
interference effects are eliminated. Figures 2-6 through 2-8 illustrate
interference-free component arrangements for Type S pitot tubes having external
tubing diameters between 0.48 and 0.95 cm (3/16 and 3/8 in.). Type S pitot tube
assemblies that fail to meet any or all of the specifications of Figures 2-6
through 2-8 shall be calibrated according to the procedure outlined in Sections
4.1.2 through 4.1.5 below, and prior to calibration, the values of the
intercomponent spacings (pitot-nozzle, pitot-thermocouple, pitot-probe sheath)
shall be measured and recorded.
NOTE: Do not use any Type S pitot tube assembly which is constructed such that
the impact pressure opening plane of the pitot tube is below the entry plane of
the nozzle (see Figure 2-6B).
4.1.2 Calibration Setup. If the Type S pitot tube is to be calibrated, one leg
of the tube shall be permanently marked A, and the other, B. Calibration shall
be done in a flow system having the following essential design features:
4.1.2.1 The flowing gas stream must be confined to a duct of definite cross-
sectional area, either circular or rectangular. For circular cross sections, the
minimum duct diameter shall be 30.5 cm (12 in.); for rectangular cross sections,
the width (shorter side) shall be at least 25.4 cm (10 in.).
4.1.2.2 The cross-sectional area of the calibration duct must be constant over
a distance of 10 or more duct diameters. For a rectangular cross section, use
an equivalent diameter, calculated from the following equation, to determine the
number of duct diameters:
2LW
D =
' (L + W)
Eq. 2-1
Where:
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EMTIC TM-002 NSPS TEST METHOD Page 7
D, = Equivalent diameter.
L • Length.
W = Width.
To ensure the presence of stable, fully developed flow patterns at the
calibration site, or "test section," the site must be located at least eight
diameters downstream and two diameters upstream from the nearest disturbances.
NOTE: The eight- and two-diameter criteria are not absolute; other test section
locations may be used (subject to approval of the Administrator), provided that
the flow at the test site is stable and demonstrably parallel to the duct axis.
4.1.2.3 The flow system shall have the capacity to generate a test-section
velocity around 915 m/min (3,000 ft/min). This velocity must be constant with
time to guarantee steady flow during calibration. Note that Type S pitot tube
coefficients obtained by single-velocity calibration at 915 m/min (3,000 ft/min)
will generally be valid to ±3 percent for the measurement of velocities above 305
m/min (1,000 ft/min) and to ±5 to 6 percent for the measurement of velocities
between 180 and 305 m/min (600 and 1,000 f t/min) . If a more precise correlation
between Cp and velocity is desired, the flow system shall have the capacity to
generate at least four distinct, time-invariant test-section velocities covering
the velocity range from 180 to 1,525 m/min (600 to 5,000 f t/min), and calibration
data shall be taken at regular velocity intervals over this range (see Citations
9 and 14 in the Bibliography for details).
4.1.2.4 Two entry ports, one each for the standard and Type S pitot tubes, shall
be cut in the test section; the standard pitot entry port shall be located
slightly downstream of the Type S port, so that the standard and Type S impact
openings will lie in the same cross-sectional plane during calibration. To
facilitate alignment of the pitot tubes during calibration, it is advisable that
the test section be constructed of plexiglas or some other transparent material.
4.1.3 Calibration Procedure. Note that this procedure is a general one and must
not be used without first referring to the special considerations presented in
Section 4.1.5. Note also that this procedure applies only to single-velocity
calibration. To obtain calibration data for the A and B sides of the Type S
pitot tube, proceed as follows:
4.1.3.1 Make sure that the manometer is properly filled and that the oil is free
from contamination and is of the proper density. Inspect and leak-check all
pitot lines; repair or replace if necessary.
4.1.3.2 Level and zero the manometer. Turn on the fan, and allow the flow to
stabilize. Seal the Type S entry port.
4.1.3.3 Ensure that the manometer is level and zeroed. Position the standard
pitot tube at the calibration point (determined as outlined in Section 4.1.5.1),
and align the tube so that its tip is pointed directly into the flow. Particular
care should be taken in aligning the tube to avoid yaw and pitch angles. Make
sure that the entry port surrounding the tube is properly sealed.
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EMTIC TM-002 NSPS TEST METHOD Page 8
4.1.3.4 Read Apscd, and record its value in a data table similar to the one shown
in Figure 2-9. Remove the standard pitot tube from the duct, and disconnect it
from the manometer. Seal the standard entry port.
4.1.3.5 Connect the Type S pitot tube to the manometer. Open the Type S entry
port. Check the manometer level and zero. Insert and align the Type S pitot
tube so that its A side impact opening is at the same point as was the standard
pitot tube and is pointed directly into the flow. Make sure that the entry port
surrounding the tube is properly sealed.
4.1.3.6 Read Ap., and enter its value in the data table. Remove the Type S
pitot tube from the duct, and disconnect it from the manometer.
4.1.3.7 Repeat Steps 4.1.3.3 through 4.1.3.6 above until three pairs of Ap
readings have been obtained.
4.1.3.8 Repeat Steps 4.1.3.3 through 4.1.3.7 above for the B side of the Type
S pitot tube.
4.1.3.9 Perform calculations, as described in Section 4.1.4 below.
4.1.4 Calculations.
4.1.4.1 For each of the six pairs of Ap readings (i.e., three from side A and
three from side B) obtained in Section 4.1.3 above, calculate the value of
the Type S pitot tube coefficient as follows:
C =C *"
PCs) ptstd).
Eg. 2-2
Where:
Cp,,, - Type S pitot tube coefficient.
Cp(.cd, = Standard pitot tube coefficient; use 0.99 if the
coefficient is unknown and the tube is designed according
to the criteria of Sections 2.7.1 to 2.7.5 of this
method.
Ap»td = Velocity head measured by the standard pitot tube, cm
(in.) HjO.
Ap. = Velocity head measured by the Type S pitot tube, cm (in.).
HjO.
4.1.4.2 Calculate Cp (side A), the mean A-side coefficient, and Cp (side B) , the
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EMTIC TM-002 NSPS TEST METHOD Page 9
mean B-side coefficient; calculate the difference between these two average
values.
4.1.4.3 Calculate the deviation of each of the three A-side values of
Cp,., from Cp (side A) , and the deviation of each B-side values of Cp(I) from
Cp (side B). Use the following equation:
Deviation = C -C (A or B)
Eq. 2-3
4.1.4.4 Calculate a, the average deviation from the mean, for both the A and B
sides of the pitot tube. Use the following equation:
- C (A or B)
p
cKslde A or B) =
Eq. 2-4
4.1.4.5 Use the Type S pitot tube only if the values of o (side A) and a (side
B) are less than or equal to 0.01 and if the absolute value of the difference
between Cp (A) and Cp (B) is 0.01 or less.
4.1.5 Special Considerations.
4.1.5.1 Selection of Calibration Point.
4.1.5.1.1 When an isolated Type S pitot tube is calibrated, select a calibration
point at or near the center of the duct, and follow the procedures outlined in
Sections 4.1.3 and 4.1.4 above. The Type S pitot coefficients so obtained,
i.e., Cp (side A) and <; (side B), will be valid, so long as either: (1) the
isolated pitot tube is used; or (2) the pitot tube is used with other components
(nozzle, thermocouple, sample probe) in an arrangement that is free from
aerodynamic interference effects (see Figures 2-6 through 2-8).
4.1.5.1.2 For Type S pitot tube-thermocouple combinations (without sample
probe), select a calibration point at or near the center of the duct, and follow
the procedures outlined in Sections 4.1.3 and 4.1.4 above. The coefficients so
obtained will be valid so long as the pitot tube-thermocouple combination is used
by itself or with other components in an interference-free arrangement (Figures
2-6 and 2-8).
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EMTZC TM-002 NSPS TEST METHOD Page 10
4.1.5.1.3 For assemblies with sample probes, the calibration point should be
located at or near the center of the duct; however, insertion of a probe sheath
into a small duct may cause significant cross-sectional area blockage and yield
incorrect coefficient values (Citation 9 in the Bibliography). Therefore, to
minimize the blockage effect, the calibration point may be a few inches off-
center if necessary. The actual blockage effect will be negligible when the
theoretical blockage, as determined by a projected-area model of the probe
sheath, is 2 percent or less of the duct cross-sectional area for assemblies
without external sheaths (Figure 2-10a), and 3 percent or less for assemblies
with external sheaths (Figure 2-10b).
4.1.5.2 For those probe assemblies in which pitot tube-nozzle interference is
a factor (i.e., those in which the pitot-nozzle separation distance fails to meet
the specification illustrated in Figure 2-6A), the value of Cp,., depends upon the
amount of free-space between the tube and nozzle, and therefore is a function of
nozzle size. In these instances, separate calibrations shall be performed with
each of the commonly used nozzle sizes in place. Note that the single-velocity
calibration technique is acceptable for this purpose, even though the larger
nozzle sizes (>0.635 cm or 1/4 in.) are not ordinarily used for isokinetic
sampling at velocities around 915 m/min (3,000 ft/min), which is the calibration
velocity; note also that it is not necessary to draw an isokinetic sample during
calibration (see Citation 19 in the Bibliography).
4.1.5.3 For a probe assembly constructed such that its pitot tube is always used
in the same orientation, only one side of the pitot tube need be calibrated (the
side which will face the flow). The pitot tube must still meet the alignment
specifications of Figure 2-2 or 2-3, however, and must have an average deviation
(a) value of 0.01 or less (see Section 4.1.4.4.)
4.1.6 Field Use and Recalibration.
4.1.6.1 Field Use.
4.1.6.1.1 When a Type S pitot tube (isolated or in an assembly) is used in the
field, the appropriate coefficient value (whether assigned or obtained by
calibration) shall be used to perform velocity calculations. For calibrated Type
S pitot tubes, the A side coefficient shall be used when the A side of the tube
faces the flow, and the B side coefficient shall be used when the B side faces
the flow; alternatively, the arithmetic average of the A and B side coefficient
values may be used, irrespective of which side faces the flow.
4.1.6.1.2 When a probe assembly is used to sample a small duct, 30.5 to 91.4 cm
(12 to 36 in.) in diameter, the probe sheath sometimes blocks a significant part
of the duct cross-section, causing a reduction in the effective value of Cp,.,.
Consult Citation 9 in the Bibliography for details. Conventional pitot-sampling
probe assemblies are not recommended for use in ducts having inside diameters
smaller than 30.5 cm. (12 in.) (see Citation 16 in the Bibliography).
4.1.6.2 Recalibration.
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EMTIC TM-002 NSPS TEST METHOD Page 11
4.1.6.2.1 Isolated Pitot Tubes. After each field use, the pitot tube shall be
carefully reexamined in top, side, and end views. If the pitot face openings are
still aligned within the specifications illustrated in Figure 2-2 or 2-3, it can
be assumed that the baseline coefficient of the pitot tube has not changed. If,
however, the tube has been damaged to the extent that it no longer meets the
specifications of the Figure 2-2 or 2-3, the damage shall either be repaired to
restore proper alignment of the face openings, or the tube shall be discarded.
4.1.6.2.2 Pitot Tube Assemblies. After each field use, check the face opening
alignment of the pitot tube, as in Section 4.1.6.2.1; also, remeasure the
intercomponent spacings of the assembly. If the intercomponent spacings have not
changed and the face opening alignment is acceptable, it can be assumed that the
coefficient of the assembly has not changed. If the face opening alignment is
no longer within the specifications of Figure 2-2 or 2-3, either repair the
damage or replace the pitot tube (calibrating the new assembly, if necessary) .
If the intercomponent spacings have changed, restore the original spacings, or
recalibrate the assembly.
4.2 Standard Pitot Tuba (if applicable). If a standard pitot tube is used for
the velocity traverse, the tube shall be constructed according to the criteria
of Section 2.7 and shall be assigned a baseline coefficient value of 0.99. If
the standard pitot tube is used as part of an assembly, the tube shall be in an
interference-free arrangement (subject to the approval of the Administrator).
4.3 Temperature Gauges. After each field use, calibrate dial thermometers,
liquid-filled bulb thermometers, thermocouple-potentiometer systems, and other
gauges at a temperature within 10 percent of the average absolute stack
temperature. For temperatures up to 405°C (761°F) , use an ASTM mercury-in-glass
reference thermometer, or equivalent, as a reference; alternatively, either
a reference thermocouple and potentiometer (calibrated by NBS) or thermometric
fixed points, e.g., ice bath and boiling water (corrected for barometric
pressure) may be used. For temperatures above 405eC (761°F), use an NBS-
calibrated reference thermocouple-potentiometer system or an alternative
reference, subject to the approval of the Administrator.
If, during calibration, the absolute temperature measured with the gauge being
calibrated and the reference gauge agree within 1.5 percent, the temperature data
taken in the field shall be considered valid. Otherwise, the pollutant emission
test shall either be considered invalid or adjustments (if appropriate) of the
test results shall be made, subject to the approval of the Administrator.
4.4 Barometer. Calibrate the barometer used against a mercury barometer.
5. CALCULATIONS
Carry out calculations, retaining at least one extra decimal figure beyond that
of the acquired data. Round off figures after final calculation.
5.1 Nomenclature.
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EMTIC TM-002
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Cross-sectional area of stack, m2 (ft2) .
Water vapor in the gas stream (from Method 5 or Reference
Method 4), proportion by volume.
Pitot tube coefficient, dimensionless.
Pitot tube constant,
34.97
sec
(g/g -BoleHmHg)
1/2
(«nH20)
for the metric system.
85.49
ft
sec
lb/lb-iole) dn.Hg)
(1n.H20>
for the English system.
^ = Molecular weight of stack gas, dry basis (see Section 3.6) ,
g/g-mole (Ib/lb-mole).
M, • Molecular weight of stack gas, wet basis, g/g-mole (Ib/lb-
mole).
P.
Eq. 2-5
Barometric pressure at measurement site, mm Hg (in. Hg)
Stack static pressure, mm Hg (in. Hg).
Absolute stack pressure, mm Hg (in. Hg),
= Pk + P
bar g
Eq. 2-6
Standard absolute pressure, 760 mm Hg (29.92 in. Hg) .
Dry volumetric stack gas flow rate corrected to standard
conditions, dsm3/hr (dscf/hr).
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t.
T.
Stack temperature, *C (°F) .
Absolute stack temperature, °K (CR)
=273 + t
for metric.
=460 + t
Eq. 2-7
for English.
Ap =
3,600°
18.0 =
Eq. 2-8
Standard absolute temperature, 293°K (528°R).
Average stack gas velocity, m/sec (ft/sec).
Velocity head of stack gas, mm H20 (in. H20) .
Conversion factor, sec/hr.
Molecular weight of water, g/g-mole (Ib/lb-mole).
5.2 Average Stack Gas Velocity.
P,Hs
Eq. 2-9
5.3 Average Stack Gas Dry Volumetric Flow Rate
T
Qfd =3.600(l-BM)v/
ltd
s(avg) ttd
BIBLIOGRAPHY
1. Mark, L.S. Mechanical Engineers' Handbook.
Co., Inc. 1951.
Eq. 2-10
New York. McGraw-Hill Book
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EMTIC TM-002 NSPS TEST METHOD Page 14
2. Perry. J.H. Chemical Engineers' Handbook. New York. McGraw-Hill Book
Co., Inc. 1960.
3. Shigehara, R.T., W.F. Todd, and W.S. Smith. Significance of Errors in
Stack Sampling Measurements. U.S. Environmental Protection Agency,
Research Triangle Park, N.C. (Presented at the Annual Meeting of the Air
Pollution Control Association, St. Louis, MO., June 14-19, 1970).
4. Standard Method for Sampling Stacks for Particulate Matter. In: 1971 Book
of ASTM Standards, Part 23. Philadelphia, PA. 1971. ASTM Designation
D 2928-71.
5. Vennard, J.K. Elementary Fluid Mechanics. New York. John Wiley and Sons,
Inc. 1947.
6. Fluid Meters - Their Theory and Application. American Society of
Mechanical Engineers, New York, N.Y. 1959.
7. ASHRAE Handbook of Fundamentals. 1972. p. 208.
8. Annual Book of ASTM Standards, Part 26. 1974. p. 648.
9. Vollaro, R.F. Guidelines for Type S Pitot Tube Calibration. U.S.
Environmental Protection Agency, Research Triangle Park, N.C. (Presented
at 1st Annual Meeting, Source Evaluation Society, Dayton, OH,
September 18, 1975.)
10. Vollaro, R.F. A Type S Pitot Tube Calibration Study. U.S. Environmental
Protection Agency, Emission Measurement Branch, Research Triangle Park,
N.C. July 1974.
11. Vollaro, R.F. The Effects of Impact Opening Misalignment on the Value of
the Type S Pitot Tube Coefficient. U.S. Environmental Protection Agency,
Emission Measurement Branch, Research Triangle Park, NC. October 1976.
12. Vollaro, R.F. Establishment of a Baseline Coefficient Value for Properly
Constructed Type S Pitot Tubes. U.S. Environmental Protection Agency,
Emission Measurement Branch, Research Triangle Park, NC. November 1976.
13. Vollaro, R.F. An Evaluation of Single-Velocity Calibration Technique as a
Means of Determining Type S Pitot Tube Coefficients. U.S. Environmental
Protection Agency, Emission Measurement Branch, Research Triangle Park, NC.
August 1975.
14. Vollaro, R.F. The Use of Type S Pitot Tubes for the Measurement of Low
Velocities. U.S. Environmental Protection Agency, Emission Measurement
Branch, Research Triangle Park, NC. November 1976.
15. Smith, Marvin L. Velocity Calibration of EPA Type Source Sampling Probe.
United Technologies Corporation, Pratt and Whitney Aircraft Division, East
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EMTIC TM-002 NSPS TEST METHOD Page 15
Hartford, CT. 1975.
16. Vollaro, R.F. Recommended Procedure for Sample Traverses in Ducts Smaller
than 12 Inches in Diameter. U.S. Environmental Protection Agency, Emission
Measurement Branch, Research Triangle Park, NC. November 1976.
17. Ower, E. and R.C. Pankhurst. The Measurement of Air Plow, 4th Ed. London,
Pergamon Press. 1966.
18. Vollaro, R.F. A Survey of Commercially Available Instrumentation for the
Measurement of Low-Range Gas Velocities. U.S. Environmental Protection
Agency, Emission Measurement Branch, Research Triangle Park, NC.
November 1976. (Unpublished Paper).
19. Gnyp, A.W., C.C. St. Pierre, D.S. Smith, D. Mozzon, and J. Steiner. An
Experimental Investigation of the Effect of Pitot Tube-Sampling Probe
Configurations on the Magnitude of the S Type Pitot Tube Coefficient for
Commercially Available Source Sampling Probes. Prepared by the University
of Windsor for the Ministry of the Environment, Toronto, Canada.
February 1975.
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EMTIC TM-002
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Page 16
140-2.54 cm*
(0.75 -1.0 In.)
CT
7.82 cm (J In.)*
Ttmpcratura Sm>or
y
J L
TypiSPNotTulM
' SuggMtod (Intocttranc* Fm)
P«ottub«/Th«nnocoupk Spacing
Figure 2-1. Type S pitot tube manometer assembly.
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EMTIC TM-002
NSPS TBST METHOD
Page 17
TnnmiM
Tub* Ax*
LongHudkul
Tub. Ail.
F«.
OpMhtg ..
Ptan.i I
A-SM* Ptam
B-Skte Plan*
(b)
(•) end it**: h
to kwwniM uk:
(b) top vlev: he* ee*flk« pbnm pwdel to
Q~ AerB V 7
(e)
(c) *ide vltw; eeft hg> el eqiMl l»njlh and
cwitonkwc colncUvnl, whMi vtowsd from
bothiktoi. iMclMeo^ffielMiimueeel
0 M miy be mlgned IB (*« tub«« een-
Figure 2-2. Properly constructed Type S pitot tube.
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EMTIC TM-002
NSPS TKST METHOD
Page 18
Figure 2-3. Types of face-opening misalignment that can result from field use
or improper construction of Type S pitot tubes. These will not affect the
baseline value of Cp(s) so long as a1 and a2 ilO°, p1 and P2 *5*, z £0.32 cm (1/8
in.) and w £0.08 cm (1/32 in.) (citation 11 in Bibliography).
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EMTIC TM-002
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Page 19
Figure 2-4. Standard pi tot tube design specifications.
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EMTIC TM-002 NSPS TEST METHOD Page 20
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EMTIC TM-002
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PLANT
DATE
DIMENSIONS,
(in. Hg) _
OPERATORS _
STACK DIA. OR
m (in.) BAROMETRIC PRESS., mm Hg
CROSS SECTIONAL AREA, m2 (ft2)
RUN NO.
(in.) _
PITOT TUBE I.D. NO.
AVG. COEFFICIENT, Cp =
LAST DATE CALIBRATED _
SCHEMATIC OF STACK
CROSS SECTION
Traverse
Pt. No.
Vel. Hd., AP
mm ( in . ) H2O
Stack Temperature
T.,
°C (°F)
Average
T.,
°V 1 °O \
JS. \ KJ
nun Hcf
(in.Hg)
Up)1/2
Figure 2-5. Velocity traverse data.
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EMTIC TM-002
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Page 22
TyptSPIetTub.
a
«.HJI..fllk,)h.D , IJ — C
Sim ping NozHt
A. Bottom Vfcw, thowkij Minimum pIM Iub*-Mali §»(>»r»tk)n.
B. Skto Vtaw. to prev.nl plot tub* tram tatortotkig wWi gu
Dow itraMilMi tppr»Khlng ttw noata, Kit Impact pnuurt
opining ptuw ol«ni ptotkib* «h»l b* mnwMi orakov* «w
nczzh inby ptalw.
Figure 2-6. Proper pitot tube-sampling nozzle configuration to prevent
aerodynamic interference; button-hook type nozzle: centers of nozzle and
pitot opening aligned; Dt between 0.48 and 0.95 cm (3/16 and 3/8 in.).
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EMTIC TM-002
NSPS TEST METHOD
Page 23
CO
Ji.
\JL.
run
(•mpkPnM
Figure 2-7. Proper thermocouple placement to prevent interference; Dt
between 0.48 and 0.95 cm (3/16 and 3/8 in.).
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EMTIC TM-002
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Page 24
Typ*S Pilot Tub*
Sampw Prob*
Figure 2-8. Minimum pilot-sample probe separation needed to prevent
interference; Dt between 0.48 and 0.95 cm (3/16 and 3/8 in.).
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EMTIC TM-002
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Page 25
PITOT TUBE IDENTIFICATION NUMBEI
I: DATE: CALIBRATED BY:
RUN NO.
1
2
3
RUN NO.
1
2
3
"A" SIDE CALIBRATION
cm H2O
(in H2O)
cm H2O
(in H2O)
Cp,»vg
(SIDE A)
c,,.,
« B" SIDE CALIBRATION
cm H2O
(in H2O)
A wnra/tartaw Hat-inn — CT
cm H2O
(in H2O)
(SIDE B)
Deviation
c_, , - c_ (A)
^»p{() **p \**/
Deviation
Cp,., - CP(B)
3
2-f p(S) p(AorB)
- - **.. -. 4-Mlir.tRp <[) HI
(AorB)
C (SideA) -C (S1deB) -HustBe^O.Ol
p P |
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EMTIC TM-002 MSPS TEST METHOD Page 26
Figure 2-9. Pitot tube calibration data.
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EMTIC TM-002
NSPS TEST MBTHOD
Page 27
Figure 2-10. Projected-area models for typical pitot tube assemblies.
-------
APPENDIX F.4
EPA METHOD 4
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EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
Method 4 - Determination of Moisture Content
in Stack Gases
1. PRINCIPLE AND APPLICABILITY
1.1 Principle. A gas sample is extracted at a constant rate from
the source; moisture is removed from the sample stream and
determined either volumetrically or gravimetrically.
1.2 Applicability. This method is applicable for determining the
moisture content of stack gas.
1.2.1 Two procedures are given. The first is a reference method,
for accurate determinations of moisture content (such as are needed
to calculate emission data). The second is an approximation
method, which provides estimates of percent moisture to aid in
setting isokinetic sampling rates prior to a pollutant emission
measurement run. The approximation method described herein is only
a suggested approach; alternative means for approximating the
moisture content, e.g., drying tubes, wet bulb-dry bulb techniques,
condensation techniques, stoichiometric calculations, previous
experience, etc., are also acceptable.
1.2.2 The reference method is often conducted simultaneously with
a pollutant emission measurement run; when it is, calculation of
percent isokinetic, pollutant emission rate, etc., for the run
shall be based upon the results of the reference method or its
equivalent; these calculations shall not be based upon the results
of the approximation method, unless the approximation method is
shown, to the satisfaction of the Administrator, U.S. Environmental
Protection Agency, to be capable of yielding results within 1
percent H20 of the reference method.
Prepared by Emission Measurement Branch EMTIC TM-004
Technical Support Division, OAQPS, EPA July 11, 1989
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EMISSION MEASUREMENT TECHNICAL INFORMATION CENTER
NSPS TEST METHOD
1.2.3 Note: The reference method may yield questionable results
when applied to saturated gas streams or to streams that contain
water droplets. Therefore, when these conditions exist or are
suspected, a second determination of the moisture content shall be
made simultaneously with the reference method, as follows: Assume
that the gas stream is saturated. Attach a temperature sensor
[capable of measuring to within 1°C (2°F)] to the reference method
probe. Measure the stack gas temperature at each traverse point
(see Section 2.2.1} during the reference method traverse; calculate
the average stack gas temperature. Next, determine the moisture
percentage, either by: (1) using a psychrometric chart and making
appropriate corrections if stack pressure is different from that of
the chart, or (2) using saturation vapor pressure tables. In cases
where the psychrometric chart or the saturation vapor pressure
tables are not applicable (based on evaluation of the process),
alternative methods, subject to the approval of the Administrator,
shall be used.
2. REFERENCE METHOD
The procedure described in Method 5 for determining moisture
content is acceptable as a reference method.
2.1 Apparatus. A schematic of the sampling train used in this
reference method is shown in Figure 4-1. All components shall be
maintained and calibrated according to the procedures in Method 5.
2.1.1 Probe. Stainless steel or glass tubing, sufficiently heated
to prevent water condensation, and equipped with a filter, either
in-stack (e.g., a plug of glass wool inserted into the end of the
probe) or heated out-stack (e.g., as described in Method 5), to
remove particulate matter. -When stack conditions permit, other
metals or plastic tubing may be used for the probe, subject to the
approval of the Administrator.
Prepared by Emission Measurement Branch EMTIC TM-004
Technical Support Division, OAQPS, EPA July 11, 1989
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 3
2.1.2 Condenser. See Method 5, Section 2.1.7, for a description
of an acceptable type of condenser and for alternative measurement
systems.
2.1.3 Cooling System. An ice bath container and crushed ice (or
equivalent), to aid in condensing moisture.
2.1.4 Metering System. Same as in Method 5, Section 2.1.8, except
do not use sampling systems designed for flow rates higher than
0.0283 mVmin (1.0 cfm). Other metering systems, capable of
maintaining a constant sampling rate to within 10 percent and
determining sample gas volume to within 2 percent, may be used,
subject to the approval of the Administrator.
2.1.5 Barometer. Mercury, aneroid, or other barometer capable of
measuring atmospheric pressure to within 2.5 mm (0.1 in.) Hg. See
NOTE in Method 5, Section 2.1.9.
2.1.6 Graduated Cylinder and/or Balance. To measure condensed
water and moisture caught in the silica gel to within 1 ml or 0.5
g. Graduated cylinders shall have subdivisions no greater than 2
ml. Most laboratory balances are capable of weighing to the
nearest 0.5 g or less. These balances are suitable for use here.
2.2 Procedure. The following procedure is written for a condenser
system (such as the impinger system described in Section 2.1.7 of
Method 5) incorporating volumetric analysis to measure the
condensed moisture, and silica gel and gravimetric analysis to
measure the moisture leaving the condenser.
2.2.1 Unless otherwise specified by the Administrator, a minimum
of eight traverse points shall be used for circular stacks having
diameters less than 0.61 m (24 in.), a minimum of nine points shall
be used for rectangular stacks
having equivalent diameters less than 0.61 m (24 in.), and a
minimum of twelve traverse points shall be used in all other cases.
The traverse points shall be located according to Method 1. The
use of fewer points is subject to the approval of the
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 4
Administrator. Select a suitable probe and probe length such that
all traverse points can be sampled. Consider sampling from
opposite sides
of the stack (four total sampling ports) for large stacks, to
permit use of shorter probe lengths. Mark the probe with heat
resistant tape or by some other method to denote the proper
distance into the stack or duct for each sampling point. Place
known volumes of water in the first two impingers. Weigh and
record the weight of the silica gel to the nearest 0.5 g, and
transfer the silica gel to the fourth impinger; alternatively, the
silica gel may first be transferred to the impinger, and the weight
of the silica gel plus impinger recorded.
2.2.2 Select a total sampling time such that a minimum total gas
volume of 0.60 scm (21 scf) will be collected, at a rate no greater
than 0.021 mVmin (0.75 cfm). When both moisture content and
pollutant emission rate are to be determined, the moisture
determination shall be simultaneous with, and for the same total
length of time as, the pollutant emission rate run, unless
otherwise specified in an applicable subpart of the standards.
2.2.3 Set up the sampling train as shown in Figure 4-1. Turn on
the probe heater and (if applicable) the filter heating system to
temperatures of about 120°C (248°F), to prevent water condensation
ahead of the condenser; allow time for the temperatures to
stabilize. Place crushed ice in the ice bath container. It is
recommended, but not required, that a leak check be done, as
follows: Disconnect the probe from the first impinger or (if
applicable) from the filter holder. Plug the inlet to the first
impinger (or filter holder), and pull a 380 mm (15 in.) Hg vacuum;
a lower vacuum may be used, provided that it is not exceeded during
the test. A leakage rate in excess of 4 percent of the average
sampling rate or 0.00057 m3/min (0.02 cfm), whichever is less, is
unacceptable. Following the leak check, reconnect the probe to the
sampling train.
2.2.4 During the sampling run, maintain a sampling rate within 10
percent of constant rate, or as specified by the Administrator.
For each run, record the data required on the example data sheet
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 5
shown in Figure 4-2. Be sure to record the dry gas meter reading
at the beginning and end of each sampling time increment and
whenever sampling is halted. Take other appropriate readings at
each sample point, at least once during each time increment.
2.2.5 To begin sampling, position the probe tip at the first
traverse point. Immediately start the pump, and adjust the flow to
the desired rate. Traverse the cross section, sampling at each
traverse point for an equal length of time. Add more ice and, if
necessary, salt to maintain a temperature of less than 20°C (68°F)
at the silica gel outlet.
2.2.6 After collecting the sample, disconnect the probe from the
filter holder (or from the first impinger) , and conduct a leak
check (mandatory) as described in Section 2.2.3. Record the leak
rate. If the leakage rate exceeds the allowable rate, the tester
shall either reject the test results or shall correct the sample
volume as in Section 6.3 of Method 5. Next, measure the volume of
the moisture condensed to the nearest ml. Determine the increase
in weight of the silica gel (or silica gel plus impinger) to the
nearest 0.5 g. Record this information (see example data sheet,
Figure 4-3), and calculate the moisture percentage, as described in
2.3 below.
2.2.7 A quality control check of the volume metering system at the
field site is suggested before collecting the sample following the
procedure in Method 5, Section 4.4.
2.3 Calculations. Carry out the following calculations, retaining
at least one extra decimal figure beyond that of the acquired data.
Round off figures after final calculation.
2.3.1 Nomenclature.
BWB = Proportion of water vapor, by volume, in the gas stream.
M,, = Molecular weight of water, 18.0 g/g-mole (18.0 Ib/lb-
mole).
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EMTIC TM-004 EMTIC NSPS TEST METHOD
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Pm = Absolute pressure (for this method, same as barometric
pressure) at the dry gas meter, mm Hg (in. Hg).
Pscd = Standard absolute pressure, 760 mm Hg (29.92 in. Hg) .
R = Ideal gas constant, 0.06236 (mm Hg) (m3) / (g-mole) (°K) for
metric units and 21.85 (in. Hg) (ft3) / (Ib-mole) (°R) for
English units.
Tm = Absolute temperature at meter, °K (°R) .
Tstd = Standard absolute temperature, 293°K (528°R) .
Vm = Dry gas volume measured by dry gas meter, dcm (dcf).
AVm = Incremental dry gas volume measured by dry gas meter at
each traverse point, dcm (dcf).
Vm(std> = DrY 9as volume measured by the dry gas meter, corrected to
standard conditions, dscm (dscf).
VWC(std> = Volume of water vapor condensed, corrected to standard
conditions, scm (scf).
VWSgfstd> = Volume of water vapor collected in silica gel, corrected
to standard conditions, scm (scf).
V£ = Final volume of condenser water, ml.
VA = Initial volume, if any, of condenser water, ml.
Wf = Final weight of silica gel or silica gel plus impinger, g.
Wi = Initial weight of silica gel or silica gel plus impinger,
g.
Y = Dry gas meter calibration factor.
pw = Density of water, 0.9982 g/ml (0.002201 Ib/ml).
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2.3.2 Volume of Water Vapor Condensed.
RT
= (V -V)p 8td
* i PstdM* ES- 4'1
= K (V -V )
Where :
K! = 0.001333 m3/ml for metric units,
= 0.04707 ft3 /ml for English units.
2.3.3 Volume of Water Collected in Silica Gel.
_ (Wf - W,) RT,td
w.g(.td)
— W
Where :
K2 = 0.001335 m3/g for metric units,
= 0.04715 ft3/g for English units
2.3.4 Sample Gas Volume.
(PJ (T )
/ = v Y gtd
m(std) m ^p \ /T \
= K,Y
3
"td m Prr A T
V p E(3- 4'3
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EMTIC TM-004 EMTIC NSPS TEST METHOD
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Where:
K3 = 0.3858 °K/mm Hg for metric units,
= 17.64 °R/in. Hg for English units.
NOTE: If the post-test leak rate (Section 2.2.6) exceeds the
allowable rate, correct the value of Vm in Equation 4-3, as
described in Section 6.3 of Method 5.
2.3.5 Moisture Content.
B Vwc(8td) +Vw.g(.td) Eq. 4-4
ws V +V +V
wc(std) wsg(std) m(std)
NOTE: In saturated or moisture droplet-laden gas streams, two
calculations of the moisture content of the stack gas shall be
made, one using a value based upon the saturated conditions (see
Section 1.2), and another based upon the results of the impinger
analysis. The lower of these two values of Bws shall be considered
correct.
2.3.6 Verification of Constant Sampling Rate. For each time
increment, determine the AVm. Calculate the average. If the value
for any time increment differs from the average by more than 10
percent, reject the results, and repeat the run.
3. APPROXIMATION METHOD
The approximation method described below is presented only as a
suggested method (see Section 1.2).
3.1 Apparatus. See Figure 4-4.
3.1.1 Probe. Stainless steel or glass tubing, sufficiently heated
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 10
to prevent water condensation and equipped with a filter (either
in-stack or heated out-stack) to remove particulate matter. A plug
of glass wool, inserted into the end of the probe, is a
satisfactory filter.
3.1.2 Impingers. Two midget impingers, each with 30-ml capacity,
or equivalent.
3.1.3 Ice Bath. Container and ice, to aid in condensing moisture
in impingers.
3.1.4 Drying Tube. Tube packed with new or regenerated 6- to 16-
mesh indicating-type silica gel (or equivalent desiccant), to dry
the sample gas and to protect the meter and pump.
3.1.5 Valve. Needle valve, to regulate the sample gas flow rate.
3.1.6 Pump. Leak-free, diaphragm type, or equivalent, to pull the
gas sample through the train.
3.1.7 Volume Meter. Dry gas meter, sufficiently accurate to
measure the sample volume to within 2 percent, and calibrated over
the range of flow rates and conditions actually encountered during
sampling.
3.1.8 Rate Meter. Rotameter, to measure the flow range from 0 to
3 liters/min (0 to 0.11 cfm).
3.1.9 Graduated Cylinder. 25-ml.
•
3.1.10 Barometer. Mercury, aneroid, or other barometer, as
described in Section 2.1.5 above.
3.1.11 Vacuum Gauge. At least 760-mm (30-in.) Hg gauge, to be
used for the sampling leak check.
3.2 Procedure.
3.2.1 Place exactly 5 ml water in each impinger. Leak check the
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 11
sampling train as follows: Temporarily insert a vacuum gauge at or
near the probe inlet; then, plug the probe inlet, and pull a vacuum
of at least 250 mm (10 in.) Hg. Note the time rate of change of
the dry gas meter dial; alternatively, a rotameter (0 to 40 cc/min)
may be temporarily attached to the dry gas meter outlet to
determine the leakage rate. A leak rate not in excess of 2 percent
of the average sampling rate is acceptable. NOTE: Carefully
release the probe inlet plug before turning off the pump.
3.2.2 Connect the probe, insert it into the stack, and sample at
a constant rate of 2 liters/min (0.071 cfm). Continue sampling
until the dry gas meter registers about 30 liters (1.1 ft3) or
until visible liquid droplets are carried over from the first
impinger to the second. Record temperature, pressure, and dry gas
meter readings as required by Figure 4-5.
3.2.3 After collecting the sample, combine the contents of the two
impingers, and measure the volume to the nearest 0.5 ml.
3.3 Calculations. The calculation method presented is designed to
estimate the moisture in the stack gas; therefore, other data,
which are only necessary for accurate moisture determinations, are
not collected. The following equations adequately estimate the
moisture content, for the purpose of determining isokinetic
sampling rate settings.
3.3.1 Nomenclature.
Em = Approximate proportion by volume of water vapor in the gas
stream leaving the second impinger, 0.025.
Bws = Water vapor in the gas stream, proportion by volume.
M« = Molecular weight of water, 18.0 g/g-mole (18.0 Ib/lb-
mole).
Pm = Absolute pressure (for this method, same as barometric
pressure) at the dry gas meter, mm Hg (in. Hg).
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 12
Pstd = Standard absolute pressure, 760 mm Hg (29.92 in. Hg) .
R = Ideal gas constant, 0.06236 [(mm Hg) (m3) ] / [ (g-mole) (°K) ]
for metric units and 21.85 [(in. Hg) (ft3) ] / [ (Ib-mole) (°R)]
for English units.
Tm = Absolute temperature at meter, °K (°R) .
Tstd = Standard absolute temperature, 293°R (528°R) .
Vf = Final volume of impinger contents, ml.
Vi = Initial volume of impinger contents, ml.
Vm = Dry gas volume measured by dry gas meter, dcm (dcf ) .
vm(std) - DrY 9as volume measured by dry gas meter, corrected to
standard conditions, dscm (dscf ) .
Y = Dry gas meter calibration factor.
pw = Density of water, 0.9982 g/ml (0.002201 Ib/ml) .
3.3.2 Volume of Water Vapor Collected.
V
PatdMw Eq. 4-5
Where :
Kx = 0.001333 m3/ml for metric units,
= 0.04.707 ft3/ml for English units
3.3.3 Gas Volume .
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 13
Eq. 4-6
Where:
K2 = 0.03858 °K/mm Hg for metric units,
= 17.64 °R/in. Hg for English units.
3.3.4 Approximate Moisture Content.
B = 2 +B
ws V +V wm
we m(std)
= — + (0.025)
V +V
vwc vm(std)
4. CALIBRATION
4.1 For the reference method, calibrate the metering system,
temperature gauges, and barometer according to Sections 5.3, 5.5,
and 5.7, respectively, of Method 5. The recommended leak check of
the metering system (Section 5.6 of Method 5) also applies to the
reference method. For the approximation method, use the procedures
outlined in Section 5.1.1 of Method 6 to calibrate the metering
system, and the procedure of Method 5, Section 5.7, to calibrate
the barometer.
5. BIBLIOGRAPHY
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EMTIC TM-004 EMTIC NSPS TEST METHOD
Page 14
1. Air Pollution Engineering Manual (Second Edition). Danielson,
J.A. (ed.). U.S. Environmental Protection Agency, Office of Air
Quality Planning and Standards. Research Triangle Park, NC.
Publication No. AP-40. 1973.
2. Devorkin, Howard, et al. Air Pollution Source Testing Manual.
Air Pollution Control District, Los Angeles, CA. November 1963.
3. Methods for Determination of Velocity, Volume, Dust and Mist
Content of Gases. Western Precipitation Division of Joy
Manufacturing Co. Los Angeles, CA. Bulletin WP-50. 1968.
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APPENDIX F.5
EPA METHOD 18
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METHOD 18 - MEASUREMENT OF GASEOUS ORGANIC COMPOUND
EMISSIONS BY GAS CHROMATOGRAPHY
NOTE: This method is not inclusive with respect to
specifications (e.g., equipment and supplies) and procedures
(e.g., sampling and analytical) essential to its
performance. Some material is incorporated by reference
from other methods in this part. Therefore, to obtain
reliable results, persons using this method should have a
thorough knowledge of at least the following additional test
methods: Method 1, Method 2, Method 3.
NOTE: This method should not be attempted by persons
unfamiliar with the performance characteristics of gas
Chromatography, nor by those persons who are unfamiliar with
source sampling. Particular care should be exercised in the
area of safety concerning choice of equipment and operation
in potentially explosive atmospheres.
1.0 Scope and Application.
1.1 Analyte. Total gaseous organic compounds.
1.2 Applicability.
1.2.1 This method applies to the analysis of
approximately 90 percent of the total gaseous organics
emitted from an industrial source. It does not include
techniques to identify and measure trace amounts of organic
compounds, such as those found in building air and fugitive
emission sources.
1.2.2 This method will not determine compounds that (1).
are polymeric (high molecular weight), (2) can polymerize
before analysis, or (3) have very low vapor pressures at
stack or instrument conditions.
1.3 Range. The lower range of this method is determined
by the sampling system; adsorbents may be used to
concentrate the sample, thus lowering the limit of detection
below the 1 part per million (ppm) typically achievable with
direct interface or bag sampling. The upper limit is
governed by GC detector saturation or column overloading;
the upper range can be extended by dilution of sample with
an inert gas or by using smaller volume gas sampling loops.
18-1 September 1996
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The upper limit can also be governed by condensation of
higher boiling compounds.
1.4 Sensitivity. The sensitivity limit for a compound
is defined as the minimum detectable concentration of that
compound, or the concentration that produces a
signal-to-noise ratio of three to one. The minimum
detectable concentration is determined during the presurvey
calibration for each compound.
2.0 Summary of Method. The major organic components of a
gas mixture are separated by gas chromatography (GC) and
individually quantified by flame ionization,
photoionization, electron capture, or other appropriate
detection principles. The retention times of each separated
component are compared with those of known compounds under
identical conditions. Therefore, the analyst confirms the
identity and approximate concentrations of the organic
emission components beforehand. With this information, the
analyst then prepares or purchases commercially available
standard mixtures to calibrate the GC under conditions
identical to those of the samples. The analyst also
determines the need for sample dilution to avoid detector
saturation, gas stream filtration to eliminate particulate
matter, and prevention of moisture condensation.
3.0 Definitions. [Reserved]
4.0 Interferences.
4.1 Resolution interferences that may occur can be
eliminated by appropriate GC column and detector choice or
by shifting the retention times through changes in the
column flow rate and the use of temperature programming.
4.2 The analytical system is demonstrated to be
essentially free from contaminants by periodically analyzing
blanks that consist of hydrocarbon-free air or nitrogen.
4.3 Sample cross-contamination that occurs when
high-level and low-level samples or standards are analyzed
alternately, is best dealt with by thorough purging of the
GC sample loop between samples.
4.4 To assure consistent detector response, calibration
gases are contained in dry air. To adjust gaseous organic
concentrations when water vapor is present in the sample,
18-2 September 1996
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water vapor concentrations are determined for those samples,
and a correction factor is applied.
5.0 Safety.
5.1 Disclaimer. This method amy involve hazardous
materials, operations, and equipment. This test method does
not purport to address all of the safety problems associated
with its use. It is the responsibility of the user of this
test method to establish appropriate safety and health
practices and determine the applicability of regulatory
limitations prior to performing this test method. The
analyzer users manual should be consulted for specific
precautions to be taken with regard to the analytical
procedure.
18-3 September 1996
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6.0 Equipment and Supplies.
6.1 Equipment needed for the presurvey sampling
procedure can be found in Section 8.1.1.
6.2 Equipment needed for the evacuated container
sampling procedure can be found in Section 8.2.1.1.1.
6.3 Equipment needed for the analysis of bag samples can
be found in Section 8.2.1.5.1.
6.4 Equipment needed for the direct interface sampling
and analysis can be found in Section 8.2.2.1.
7.0 Reagents and Standards.
7.1 Reagents needed for the presurvey sampling procedure
can be found in Section 8.1.2.
8.0 Sample Collection, Preservation, Storage, and
Transport.
8.1 Presurvey and Presurvey Sampling. Perform a
presurvey for each source to be tested. Refer to Figure
18-1. Some of the information can be collected from
literature surveys and source personnel. Collect gas
samples that can be analyzed to confirm the identities and
approximate concentrations of the organic emissions.
8.1.1 Apparatus. This apparatus list also applies to
Sections S.2 and 11.
8.1.1.1 Teflon® Tubing. (Mention of trade names or
specific products does not constitute endorsement by the
U.S. Environmental Protection Agency.) Diameter and length
determined by connection requirements of cylinder regulators
and the GC. Additional tubing is necessary to connect the
GC sample loop to the sample.
8.1.1.2 Gas Chromatograph. GC with suitable detector,
columns, temperature-controlled sample loop and valve
assembly, and temperature programmable oven, if necessary.
The GC shall achieve sensitivity requirements for the
compounds under study.
8.1.1.3 Pump. Capable of pumping 100 ml/min. For
flushing sample loop.
8.1.1.4 Flow Meter. To measure flow rates.
8.1.1.5 Regulators. Used on gas cylinders for GC and
for cylinder standards.
18-4 September 1996
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8.1.1.6 Recorder. Recorder with linear strip chart is
minimum acceptable. Integrator (optional) is recommended.
8.1.1.7 Syringes. 0.5-ml, l.O- and 10-microliter size,
calibrated, maximum accuracy (gas tight) for preparing
calibration standards. Other appropriate sizes can be used.
8.1.1.8 Tubing Fittings. To plumb GC and gas cylinders.
8.1.1.9 Septums. For syringe injections.
8.1.1.10 Glass Jars. If necessary, clean, colored glass
jars with Teflon®-lined lids for condensate sample
collection. Size depends on volume of condensate.
8.1.1.11 Soap Film Flowmeter. To determine flow rates.
8.1.1.12 Tedlar Bags. 10- and 50-liter capacity, for
preparation of standards.
8.1.1.13 Dry Gas Meter with Temperature and Pressure
Gauges. Accurate to ± 2 percent, for preparation of gas
standards.
8.1.1.14 Midget Impinger/Hot Plate Assembly. For
preparation of gas standards.
8.1.1.15 Sample Flasks. For presurvey samples, must
have gas-tight seals.
8.1.1.16 Adsorption Tubes. If necessary, blank tubes
filled with necessary adsorbent (charcoal, Tenax, XAD-2,
etc.) for presurvey samples.
8.1.1.17 Personnel Sampling Pump. Calibrated, for
collecting adsorbent tube presurvey samples.
8.1.1.18 Dilution System. Calibrated, the dilution
system is to be constructed following the specifications of
an acceptable method.
8.1.1.19 Sample Probes. Pyrex or stainless steel, of
sufficient length to reach centroid of stack, or a point no
closer to the walls than 1 m.
8.1.1.20 Barometer. To measure barometric pressure.
8.1.2 Reagents.
8.1.2.1 Water. Deionized distilled.
8.1.2.2 Methylene Dichloride.
8.1.2.3 Calibration Gases. A series of standards
prepared for every compound of interest.
8.1.2.4 Organic Compound Solutions. Pure (99.9
percent), or a s pure as can reasonably be obtained, liquid
samples of all the organic compounds needed to prepare
calibration standards.
8.1.2.5 Extraction Solvents. For extraction of
adsorbent tube samples in preparation for analysis.
18-5 September 1996
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8.1.2.6 Fuel. As recommended by the manufacturer for
operation of the GC.
8.1.2.7 Carrier Gas. Hydrocarbon free, as recommended
by the manufacturer for operation of the detector and
compatibility with the column.
8.1.2.8 Zero Gas. Hydrocarbon free air or nitrogen, to
be used for dilutions, blank preparation, and standard
preparation.
8.1.3 Sampling.
8.1.3.1 Collection of Samples with Glass Sampling
Flasks. Presurvey samples can be collected in precleaned
250-ml double-ended glass sampling flasks. Teflon®
stopcocks, without grease, are preferred. Flasks should be
cleaned as follows: Remove the stopcocks from both ends of
the flasks, and wipe the parts to remove any grease. Clean
the stopcocks, barrels, and receivers with methylene
dichloride. Clean all glass ports with a soap solution,
then rinse with tap and deionized distilled water. Place
the flask in a cool glass annealing furnace, and apply heat
up to 500°C. Maintain at this temperature for 1 hours.
After this time period, shut off and open the furnace to
allow the flask to cool. Grease the stopcocks with stopcock
grease, and return them to the flask receivers. Purge the
assembly with high- purity nitrogen for 2 to 5 minutes.
Close off the stopcocks after purging to maintain a slight
positive nitrogen pressure. Secure the stopcocks with tape.
Presurvey samples can be obtained either by drawing the
gases into the previously evacuated flask or by drawing the
gases into and purging the flask with a rubber suction bulb.
8.1.3.1.1 Evacuated Flask Procedure. Use a high-vacuum
pump to evacuate the flask to the capacity of the pump; then
close off the stopcock leading to the pump. Attach a 6-mm
outside diameter (OD) glass tee to the flask inlet with a
short piece of Teflon® tubing. Select a 6-mm OD
borosilicate sampling probe, enlarged at one end to a 12-mm
OD and of sufficient length to reach the centroid of the
duct to be sampled. Insert a glass wool plug in the
enlarged end of the probe to remove particulate matter.
Attach the other end of the probe to the tee with a short
piece of Teflon® tubing. Connect a rubber suction bulb to
the third leg of the tee. Place the filter end of the probe
at the centroid of the duct, and purge the probe with the
rubber suction bulb. After the probe is completely purged
18-6 September 1996
-------
and filled with duct gases, open the stopcock to the grab
flask until the pressure in the flask reaches duct pressure.
Close off the stopcock, and remove the probe from the duct.
Remove the tee from the flask and tape the stopcocks to
prevent leaks during shipment. Measure and record the duct
temperature and pressure.
8.1.3.1.2 Purged Flask Procedure. Attach one end of the
sampling flask to a rubber suction bulb. Attach the other
end to a 6-mm OD glass probe as described in Section
8.3.3.1.1. Place the filter end of the probe at the
centroid of the duct, or at a point no closer to the walls
than 1 m, and apply suction with the bulb to completely
purge the probe and flask. After the flask has been purged,
close off the stopcock near the suction bulb, and then close
off the stopcock near the probe. Remove the probe from the
duct, and disconnect both the probe and suction bulb. Tape
the stopcocks to prevent leakage during shipment. Measure
and record the duct temperature and pressure.
8.1.3.2 Flexible Bag Procedure. Tedlar or aluminized
Mylar bags can also be used to obtain the presurvey sample.
Use new bags, and leak check them before field use. In
addition, check the bag before use for contamination by
filling it with nitrogen or air, and analyzing the gas by GC
at high sensitivity. Experience indicates that it is
desirable to allow the inert gas to remain in the bag about
24 hours or longer to check for desorption of organics from
the bag. Follow the leak-check and sample collection
procedures given in Section 8.2.1.
8.1.3.3 Determination of Moisture Content. For
combustion or water- controlled processes, obtain the
moisture content from plant personnel or by measurement
during the presurvey. If the source is below 59°C, measure
the wet bulb and dry bulb temperatures, and calculate the
moisture content using a psychrometric chart. At higher
temperatures, use Method 4 to determine the moisture
content.
8.1.4 Determination of Static Pressure. Obtain the
static pressure from the plant personnel or measurement. If
a type S pitot tube and an inclined manometer are used, take
care to align the pitot tube 90° from the direction of the
flow. Disconnect one of the tubes to the manometer, and
read the static pressure; note whether the reading is
positive or negative.
18-7 September 1996
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8.1.5 Collection of Presurvey Samples with Adsorption
Tube. Follow Section 16.1 for presurvey sampling.
8.2 Final Sampling and Analysis Procedure. Considering
safety (flame hazards) and the source conditions, select an
appropriate sampling and analysis procedure (Section 8.2.1,
8.2.2, 8.2.3 or 16.1). In situations where a hydrogen flame
is a hazard and no intrinsically safe GC is suitable, use
the flexible bag collection technique or an adsorption
technique. If the source temperature is below 100°C, and the
organic concentrations are suitable for the detector to be
used, use the direct interface method. If the source gases
require dilution, use a dilution interface and either the
bag sample or adsorption tubes. The choice between these
two techniques will depend on the physical layout of the
site, the source temperature, and the storage stability of
the compounds if collected in the bag. Sample polar
compounds by direct interfacing or dilution interfacing to
prevent sample loss by adsorption on the bag.
8.2.1 Integrated Bag Sampling and Analysis.
8.2.1.1 Evacuated Container Sampling Procedure. In this
procedure, the bags are filled by evacuating the rigid
air-tight container holding the bags. Use a field sample
data sheet as shown in Figure 18-10. Collect triplicate
sample from each sample location.
8.2.1.1.1 Apparatus.
8.2.1.1.1.1 Probe. Stainless steel, Pyrex glass, or
Teflon® tubing probe, according to the duct temperature,
with 6.4-mm OD Teflon® tubing of sufficient length to
connect to the sample bag. Use stainless steel or Teflon®
unions to connect probe and sample line.
8.2.1.1.1.2 Quick Connects. Male (2) and female (2) of
stainless steel construction.
8.2.1.1.1.3 Needle Valve. To control gas flow.
8.2.1.1.1.4 Pump. Leakless Teflon®-coated
diaphragm-type pump or equivalent. To deliver at least 1
liter/min.
8.2.1.1.1.5 Charcoal Adsorption Tube. Tube filled with
activated charcoal, with glass wool plugs at each end, to
adsorb organic vapors.
8.2.1.1.1.6 Flowmeter. 0 to 500-ml flow range; with
manufacturer's calibration curve.
8.2.1.1.2 Sampling Procedure. To obtain a sample,
assemble the sample train as shown in Figure 18-9. Leak
18-8 September 1996
-------
check both the bag and the container. Connect the vacuum
line from the needle valve to the Teflon® sample line from
the probe. Place the end of the probe at the centroid of
the stack or at a point no closer to the walls than 1 m, and
start the pump with the needle valve adjusted to yield a
flow of 0.5 liter/minute. After allowing sufficient time to
purge the line several times, connect the vacuum line to the
bag, and evacuate until the rotameter indicates no flow.
Then position the sample and vacuum lines for sampling, and
begin the actual sampling, keeping the rate proportional to
the stack velocity. As a precaution, direct the gas exiting
the rotameter away from sampling personnel. At the end of
the sample period, shut off the pump, disconnect the sample
line from the bag, and disconnect the vacuum line from the
bag container. Record the source temperature, barometric
pressure, ambient temperature, sampling flow rate, and
initial and final sampling time on the data sheet shown in
Figure 18-10. Protect the Tedlar bag and its container from
sunlight. When possible, perform the analysis within 2
hours of sample collection.
8.2.1.2 Direct Pump Sampling Procedure. Follow 8.2.1.1,
except place the pump and needle valve between the probe and
the bag. Use a pump and needle valve constructed of
stainless steel or some other material not affected by the
stack gas. Leak-check the system, and then purge with stack
gas before connecting to the previously evacuated bag.
8.2.1.3 Explosion Risk Area Bag Sampling Procedure.
Follow 8.2.1.1 except replace the pump with another
evacuated can (see Figure 18-9a). Use this method whenever
there is a possibility of an explosion due to pumps, heated
probes, or other flame producing equipment.
8.2.1.4 Other Modified Bag Sampling Procedures. In the
event that condensation is observed in the bag while
collecting the sample and a direct interface system cannot
be used, heat the bag during collection, and maintain it at
a suitably elevated temperature during all subsequent
operations. (NOTE: Take care to leak-check the system prior
to the dilutions so as not to create a potentially explosive
atmosphere.) As an alternative, collect the sample gas, and
simultaneously dilute it in the Tedlar bag.
8.2.1.4.1 In the first procedure, heat the box
containing the sample bag to the source temperature,
provided the components of the bag and the surrounding box
18-9 September 1996
-------
can withstand this temperature. Then transport the bag as
rapidly as possible to the analytical area while maintaining
the heating, or cover the box with an insulating blanket.
In the analytical area, keep the box heated to source
temperature until analysis. Be sure that the method of
heating the box and the control for the heating circuit are
compatible with the safety restrictions required in each
area.
8.2.1.4.2 To use the second procedure, prefill the
Tedlar bag with a known quantity of inert gas. Meter the
inert gas into the bag according to the procedure for the
preparation of gas concentration standards of volatile
liquid materials (Section 10.1.2.2), but eliminate the
midget impinger section. Take the partly filled bag to the
source, and meter the source gas into the bag through heated
sampling lines and a heated flowmeter, or Teflon® positive
displacement pump. Verify the dilution factors periodically
through dilution and analysis of gases of known
concentration.
8.2.1.5 Analysis of Bag Samples.
8.2.1.5.1 Apparatus. Same as Section 8.1. A minimum of
three gas standards are required.
8.2.1.5.2 Procedure.
8.2.1.5.2.1 Establish proper GC operating conditions as
described in Section 10.2, and record all data listed in
Figure 18-7. Prepare the GC so that gas can be drawn
through the sample valve. Flush the sample loop with gas
from one of the three Tedlar bags containing a calibration
mixture, and activate the valve. Obtain at least two
chromatograms for the mixture. The results are acceptable
when the peak areas from two consecutive injections agree to
within 5 percent' of their average. If they do not agree,
run additional samples or correct the analytical techniques
until this requirement is met. Then analyze the other two
calibration mixtures in the same manner. Prepare a
calibration curve as described in the same manner. Prepare
a calibration curve as described in Section 10.2. If the
results are acceptable, analyze the other two calibration
gas mixtures in the same manner. Prepare the calibration
curve by using the least squares method.
8.2.1.5.2.2 Analyze the two field audit samples as
described in Section 9.2 by connecting each Tedlar bag
containing an audit gas mixture to the sampling valve.
18-10 September 1996
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Calculate the results; record and report the data to the
audit supervisor. If the results are acceptable, proceed
with the analysis of the source samples.
8.2.1.5.2.3 Analyze the source gas samples by connecting
each bag to the sampling valve with a piece of Teflon®
tubing identified with that bag. Follow the restrictions on
replicate samples specified for the calibration gases.
Record the data in Figure 18-11. If certain items do not
apply, use the notation "N.A.". If the bag has been
maintained at an elevated temperature as described in
Section 8.2.1.4, determine the stack gas water content by
Method 4. After all samples have been analyzed, repeat the
analysis of the calibration gas mixtures, and generate a
second calibration curve. Use an average of the two curves
to determine the sample second calibration curve gas
concentrations. If the two calibration curves differ by
more than 5 percent from their mean value, then report the
final results by comparison to both calibration curves.
8.2.1.6 Determination of Bag Water Vapor Content.
Measure the ambient temperature and barometric pressure near
the bag. From a water saturation vapor pressure table,
determine and record the water vapor content of the bag as a
decimal figure. (Assume the relative humidity to be 100
percent unless a lesser value is known.) If the bag has
been maintained at an elevated temperature as described in
Section 8.2.1.4, determine the stack gas water content by
Method 4.
8.2.1.7 Quality Assurance. Immediately prior to the
analysis of the stack gas samples, perform audit analyses as
described in Section 9.2. The audit analyses must agree
with the audit concentrations within 10 percent. If the
results are acceptable, proceed with the analyses of the
source samples. If they do not agree within 10 percent,
then determine the reason for the discrepancy, and take
corrective action before proceeding.
8.2.1.8 Emission Calculations. From the average
calibration curve described in Section 8.2.1.5, select the
value of Cs that corresponds to the peak area. Calculate
the concentration Cc in ppm, dry basis, of each organic in
the sample using Equation 18-5 in Section 12.6.
8.2.2 Direct Interface Sampling and Analysis Procedure.
The direct interface procedure can be used provided that the
moisture content of the gas does not interfere with the
18-11 September 1996
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analysis procedure, the physical requirements of the
equipment can be met at the site, and the source gas
concentration is low enough that detector saturation is not
a problem. Adhere to all safety requirements with this
method.
8.2.2.1 Apparatus.
8.2.2.1.1 Probe. Constructed of stainless steel, Pyrex
glass, or Teflon® tubing as required by duct temperature,
6.4-mm OD. enlarged at duct end to contain glass wool plug.
If necessary, heat the probe with heating tape or a special
heating unit capable of maintaining duct temperature.
8.2.2.1.2 Sample Lines. 6.4-mm OD Teflon® lines,
heat-traced to prevent condensation of material.
8.2.2.1.3 Quick Connects. To connect sample line to gas
sampling valve on GC instrument and to pump unit used to
withdraw source gas. Use a quick connect or equivalent on
the cylinder or bag containing calibration gas to allow
connection of the calibration gas to the gas sampling valve.
8.2.2.1.4 Thermocouple Readout Device. Potentiometer or
digital thermometer, to measure source temperature and probe
temperature.
8.2.2.1.5 Heated Gas Sampling Valve. Of two-position,
six-port design, to allow sample loop to be purged with
source gas or to direct source gas into the GC instrument.
8.2.2,1.6 Needle Valve. To control gas sampling rate
from the source.
8.2.2.1.7 Pump. Leakless Teflon®-coated diaphragm-type
pump or equivalent, capable of at least 1 liter/minute
sampling rate.
8.2.2.1.8 Flowmeter. Of suitable range to measure
sampling rate.
8.2.2.1.9 Charcoal Adsorber. To adsorb organic vapor
collected from the source to prevent exposure of personnel
to source gas.
8.2.2.1.10 Gas Cylinders. Carrier gas (helium or
nitrogen), and oxygen and hydrogen for a flame ionization
detector (FID) if one is used.
8.2.2.1.11 Gas Chromatograph. Capable of being moved
into the field, with detector, heated gas sampling valve,
column required to complete separation of desired
components, and option for temperature programming.
8.2.2.1.12 Recorder/Integrator. To record results.
18-12 September 1996
-------
8.2.2.2 Procedure. To obtain a sample, assemble the
sampling system as shown in Figure 18-12. Make sure all
connections are tight. Turn on the probe and sample line
heaters. As the temperature of the probe and heated line
approaches the source temperature as indicated on the
thermocouple readout device, control the heating to maintain
a temperature of O to 3°C above the source temperature.
While the probe and heated line are being heated, disconnect
the sample line from the gas sampling valve, and attach the
line from the calibration gas mixture. Flush the sample
loop with calibration gas and analyze a portion of that gas.
Record the results. After the calibration gas sample has
been flushed into the GC instrument, turn the gas sampling
valve to flush position, then reconnect the probe sample
line to the valve. Place the inlet of the probe at the
centroid of the duct, or at a point no closer to the walls
than 1 m, and draw source gas into the probe, heated line,
and sample loop. After thorough flushing, analyze the
sample using the same conditions as for the calibration gas
mixture. Repeat the analysis on an additional sample.
Measure the peak areas for the two samples, and if they do
not agree to within 5 percent of their mean value, analyze
additional samples until two consecutive analyses meet this
criteria. Record the data. After consistent results are
obtained, remove the probe from the source and analyze a
second calibration gas mixture. Record this calibration
data and the other required data on the data sheet shown in
Figure 18-11, deleting the dilution gas information.
(NOTE: Take care to draw all samples, calibration
mixtures, and audits through the sample loop at the same
pressure.)
8.2.2.3 Determination of Stack Gas Moisture Content.
Use Method 4 to measure the stack gas moisture content.
8.2.2.4 Quality Assurance. Same as Section 8.2.1.7.
Introduce the audit gases in the sample line immediately
following the probe.
8.2.2.5 Emission Calculations. Same as Section 8.2.1.8.
8.2.3 Dilution Interface Sampling and Analysis
Procedure. Source samples that contain a high concentration
of organic materials may require dilution prior to analysis
to prevent saturating the GC detector. The apparatus
required for this direct interface procedure is basically
the same as that described in the Section 8.2.2, except a
18-13 September 1996
-------
dilution system is added between the heated sample line and
the gas sampling valve. The apparatus is arranged so that
either a 10:1 or 100:1 dilution of the source gas can be
directed to the chromatograph. A pump of larger capacity is
also required, and this pump must be heated and placed in
the system between the sample line and the dilution
apparatus.
8.2.3.1 Apparatus. The equipment required in addition
to that specified for the direct interface system is as
follows:
8.2.3.1.1 Sample Pump. Leakless Teflon®-coated
diaphragm-type that can withstand being heated to 120°C and
deliver 1.5 liters/minute.
8.2.3.1.2 Dilution Pumps. Two Model A-150 Komhyr
Teflon® positive displacement type delivering 150 cc/minute,
or equivalent. As an option, calibrated flowmeters can be
used in conjunction with Teflon®-coated diaphragm pumps.
8.2.3.1.3 Valves. Two Teflon® three-way valves,
suitable for connecting to 6.4-mm OD Teflon® tubing.
8.2.3.1.4 Flowmeters. Two, for measurement of diluent
gas, expected delivery flow rate to be 1,350 cc/min.
8.2.3.1.5 Diluent Gas with Cylinders and Regulators.
Gas can be nitrogen or clean dry air, depending on the
nature of the source gases.
8.2.3.1.6 Heated Box. Suitable for being heated to
120°C, to contain the three pumps, three-way valves, and
associated connections. The box should be equipped with
quick connect fittings to facilitate connection of: (1) the
heated sample line from the probe, (2) the gas sampling
valve, (3) the calibration gas mixtures, and (4) diluent gas
lines. A schematic diagram of the components and
connections is shown in Figure 18-13. The heated box shown
in Figure 18-13 is designed to receive a heated line from
the probe. An optional design is to build a probe unit that
attaches directly to the heated box. In this way, the
heated box contains the controls for the probe heaters, or,
if the box is placed against the duct being sampled, it may
be possible to eliminate the probe heaters. In either case,
a heated Teflon® line is used to connect the heated box to
the gas sampling valve on the chromatograph.
18-14 September 1996
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NOTE: Care must be taken to leak-check the system prior
to the dilutions so as not to create a potentially explosive
atmosphere.
8.2.3.2 Procedure.
8.2.3.2.1 Assemble the apparatus by connecting the
heated box, shown in Figure 18-13, between the heated sample
line from the probe and the gas sampling valve on the
chromatograph. Vent the source gas from the gas sampling
valve directly to the charcoal filter, eliminating the pump
and rotameter. Heat the sample probe, sample line, and
heated box. Insert the probe and source thermocouple at the
centroid of the duct, or to a point no closer to the walls
than 1 m. Measure the source temperature, and adjust all
heating units to a temperature O to 3°C above this
temperature. If this temperature is above the safe
operating temperature of the Teflon® components, adjust the
heating to maintain a temperature high enough to prevent
condensation of water and organic compounds. Verify the
operation of the dilution system by analyzing a high
concentration gas of known composition through either the
10:1 or 100:1 dilution stages, as appropriate. (If
necessary, vary the flow of the diluent gas to obtain other
dilution ratios.) Determine the concentration of the
diluted calibration gas using the dilution factor and the
calibration curves prepared in the laboratory. Record the
pertinent data on the data sheet shown in Figure 18-11. If
the data on the diluted calibration gas are not within 10
percent of the expected values, determine whether the
chromatograph or the dilution system is in error, and
correct it. Verify the GC operation using a low
concentration standard by diverting the gas into the sample
loop, bypassing the dilution system. If these analyses are
not within acceptable limits, correct the dilution system to
provide the desired dilution factors. Make this correction
by diluting a high-concentration standard gas mixture to
adjust the dilution ratio as required.
8.2.3.2.2 Once the dilution system and GC operations are
satisfactory, proceed with the analysis of source gas,
maintaining the same dilution settings as used for the
standards. Repeat the analyses until two consecutive values
do not vary by more than 5 percent from their mean value are
obtained.
18-15 September 1996
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8.2.3.2.3 Repeat the analysis of the calibration gas
mixtures to verify equipment operation. Analyze the two
field audit samples using either the dilution system, or
directly connect to the gas sampling valve as required.
Record all data and report the results to the audit
supervisor.
8.2.3.3 Determination of Stack Gas Moisture Content.
Same as Section 8.2.2.3.
8.2.3.4 Quality Assurance. Same as Section 8.2.2.4.
8.2.3.5 Emission Calculations. Same as section 8.2.2.5,
with the dilution factor applied.
8.3 Reporting of Results. At the completion of the
field analysis portion of the study, ensure that the data
sheets shown in Figure 18-11 have been completed. Summarize
this data on the data sheets shown in Figure 18-15.
8.4 Recovery Study. After conducting the presurvey and
identifying all of the pollutants of interest, conduct the
appropriate recovery study during the test based on the
sampling system chosen for the compounds of interest.
8.4.1 Recovery Study for Direct Interface or Dilution
Interface Sampling. If the procedures in Section 8.2.2 or
8.2.3 are to be used to analyze the stack gas, conduct the
calibration procedure as stated in Section 8.2.2.2 or
8.2.3.2, as appropriate. Upon successful completion of the
appropriate calibration procedure, attach the mid-level
calibration gas for at least one target compound to the
inlet of the probe or as close as possible to the inlet of
the probe, but before the filter. Repeat the calibration
procedure by sampling and analyzing the mid-level
calibration gas through the entire sampling and analytical
system until two consecutive samples are within 5 percent of
their mean value. The mean of the calibration gas response
directly to the analyzer and the mean of the calibration gas
response sampled through the probe shall be within 10
percent of each other. If the difference in the two means
is greater than 10 percent, check for leaks throughout the
sampling system and repeat the analysis of the standard
through the sampling system until this criterion is met.
8.4.2 Recovery Study for Bag Sampling.
8.4.2.1 Follow the procedures for the bag sampling and
analysis in Section 8.2.1. After analyzing all three bag
samples, choose one of the bag samples and analyze twice
more (this bag will become the spiked bag). Spike the
18-16 September 1996
-------
chosen bag sample with a known mixture (gaseous or liquid)
of all of the target pollutants. Follow a procedure similar
to the calibration standard preparation procedure listed in
Section 10.1, as appropriate. The theoretical
concentration, in ppm, of each spiked compound in the bag
shall be 40 to 60 percent of the average concentration
measured in the three bag samples. If a target compound was
not detected in the bag samples, the concentration of that
compound to be spiked shall be 5 times the limit of
detection for that compound. Analyze the bag three times
after spiking. Calculate the average fraction recovered (R)
of each spiked target compound with the equation in Section
12.7.
8.4.2.2 For the bag sampling technique to be considered
valid for a compound, 0.70 <, R <, 1.30. If the R value does
not meet this criterion for a target compound, the sampling
technique is not acceptable for that compound, and therefore
another sampling technique shall be evaluated for acceptance
(by repeating the recovery study with another sampling
technique). Report the R value in the test report and
correct all field measurements with the calculated R value
for that compound by using the equation in Section 12.8.
8.4.3 Recovery Study for Adsorption Tube Sampling. If
following the adsorption tube procedure in Section 16.1,
conduct a recovery study of the compounds of interest during
the actual field test. Set up two identical sampling
trains. Collocate the two sampling probes in the stack.
The probes shall be placed in the same horizontal plane,
where the first probe tip is 2.5 cm from the outside edge of
the other and with a pitot tube on the outside of each
probe. One of the sampling trains shall be designated the
spiked train and the other the unspiked train. Spike all of
the compounds of interest (in gaseous or liquid form) onto
the adsorbent tube(s) in the spiked train before sampling.
The mass of each spiked compound shall be 40 to 60 percent
of the mass expected to be collected with the unspiked
train. Sample the stack gas into the two trains
simultaneously. Analyze the adsorbents from the two trains
utilizing the same analytical procedure and instrumentation.
Determine the fraction of spiked compound recovered (R)
using the equations in Section 12.9.
8.4.3.1 Repeat the procedure in Section 8.4.3 twice
more, for a total of three runs. In order for the adsorbent
18-17 September 1996
-------
tube sampling and analytical procedure to be acceptable for
a compound, O.VO^R^l.30 (R in this case is the average of
three runs). If the average R value does not meet this
criterion for a target compound, the sampling technique is
not acceptable for that compound, and therefore another
sampling technique shall be evaluated for acceptance (by
repeating the recovery study with another sampling
technique). Report the R value in the test report and
correct all field measurements with the calculated R value
for that compound by using the equation in Section 12.8.
18-18 September 1996
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9.0 Quality Control.
9.1
Section
Quality Control
Measure
Effect
8.4.1 Recovery study for
direct interface or
dilution interface
sampling.
8.4.2 Recovery study for
bag sampling.
8.4.3 Recovery study for
adsorption tube
sampling.
Ensure that there are no
significant leaks in the
sampling system.
Ensure that there are no
significant leaks in the
sampling system.
Ensure that there are no
significant leaks in the
sampling system.
9.2 Quality Assurance for Laboratory Procedures.
Immediately after the preparation of the calibration curves
and prior to the presurvey sample analysis, the analysis
audit described in 40 CFR Part 61, Appendix C, Procedure 2:
"Procedure for Field Auditing GC Analysis," should be
performed. The information required to document the
analysis of the audit samples has been included on the
example data sheets shown in Figures 18-3 and 18-7. The
audit analyses should agree with the audit concentrations
within 10 percent. When available, the tester may obtain
audit cylinders by contacting: U.S. Environmental
Protection Agency, Environmental Monitoring Systems
Laboratory, Quality Assurance Division (MD-77), Research
Triangle Park, North Carolina 27711. Audit cylinders
obtained from a commercial gas manufacturer may be used
provided that (a) the gas manufacturer certifies the audit
cylinder in a manner similar to the procedure described in
40 CFR Part 61, Appendix B, Method 106, Section 7.2.3.1, and
(b) the gas manufacturer obtains an independent analysis of
the audit cylinders to verify this analysis. Independent
analysis is defined as an analysis performed by an
individual other than the individual who performs the gas
manufacturer's analysis, while using calibration standards
18-19
September 1996
-------
and analysis equipment different from those used for the gas
manufacturer's analysis. Verification is complete and
acceptable when the independent analysis concentration is
within 5 percent of the gas manufacturer's concentration.
18-20 September 1996
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10.0 Calibration and Standardization.
10.1 Calibration Standards. Prepare or obtain enough
calibration standards so that there are three different
concentrations of each organic compound expected to be
measured in the source sample. For each organic compound,
select those concentrations that bracket the concentrations
expected in the source samples. A calibration standard may
contain more than one organic compound. If available,
commercial cylinder gases may be used if their
concentrations have been certified by direct analysis. If
samples are collected in adsorbent tubes (charcoal, XAD-2,
Tenax, etc.), prepare or obtain standards in the same
solvent used for the sample extraction procedure. Refer to
Section 16.1. Verify the stability of all standards for the
time periods they are used. If gas standards are prepared
in the laboratory, use one or more of the following
procedures.
10.1.1 Preparation of Standards from High Concentration
Cylinder Standards.
10.1.1.1 Obtain enough high concentration cylinder
standards to represent all the organic compounds expected in
the source samples.
10.1.1.2 Use these high concentration standards to
prepare lower concentration standards by dilution, as shown
by Figures 18-5 and 18-6.
10.1.1.3 To prepare the diluted calibration samples,
calibrated rotameters are normally used to meter both the
high concentration calibration gas and the diluent gas.
Other types of flowmeters and commercially available
dilution systems can also be used.
10.1.1.4 Calibrate each flowmeter before use by placing
it between the diluent gas supply and suitably sized bubble
meter, spirometer, or wet test meter. Record all data shown
on Figure 18-4. While it is desirable to calibrate the
cylinder gas flowmeter with cylinder gas, the available
quantity and cost may preclude it. The error introduced by
using the diluent gas for calibration is insignificant for
gas mixtures of up to 1,000 to 2,000 ppm of each organic
component.
10.1.1.5 Once the flowmeters are calibrated, connect the
flowmeters to the calibration and diluent gas supplies using
6-mm Teflon® tubing. Connect the outlet side of the
18-21 September 1996
-------
flowmeters through a connector to a leak-free Tedlar bag as
shown in Figure 18-5. (See Section 8.2.1 for bag leak-check
procedures.) Adjust the gas flow to provide the desired
dilution, and fill the bag with sufficient gas for GC
calibration. Be careful not to overfill and cause the bag
to apply additional pressure on the dilution system. Record
the flow rates of both flowmeters, and the laboratory
temperature and atmospheric pressure. Calculate the
concentration Cs in ppm of each organic in the diluted gas
using Equation 18-1 in Section 12.2.
10.1.1.6 Single-stage dilutions should be used to
prepare calibration mixtures up to about 1:20 dilution
factor.
10.1.1.7 For greater dilutions, a double dilution system
is recommended, as shown in Figure 18-6. Fill the Tedlar
bag with the dilute gas from the second stage. Record the
laboratory temperature, barometric pressure, and static
pressure readings. Correct the flow reading for temperature
and pressure. Calculate the concentration Cs in ppm of the
organic in the final gas mixture using Equation 18-2 in
Section 12.3.
10.1.1.8 Further details of the calibration methods for
flowmeters and the dilution system can be found in Reference
21 in the Section 17.
10.1.2 Preparation of Standards from Volatile Materials.
Record all data shown on Figure 18-3.
10.1.2.1 Gas Injection Technique. This procedure is
applicable to organic compounds that exist entirely as a gas
at ambient conditions. Evacuate a 10-liter Tedlar bag that
has passed a leak-check (see Section 8.2.1), and meter in
5.0 liters of air or nitrogen through a dry gas meter that
has been calibrated in a manner consistent with the
procedure described in Section 10.3.1 of Method 5. While
the bag is filling use a 0.5-ml syringe to inject a known
quantity of "pure" gas of the organic compound through the
wall of the bag, or through a septum-capped tee at the bag
inlet. Withdraw the syringe needle, and immediately cover
the resulting hole with a piece of masking tape. In a like
manner, prepare dilutions having other concentrations.
Prepare a minimum of three concentrations. Prepare a
minimum of three concentrations. Place each bag on a smooth
surface, and alternately depress opposite sides of the bag
50 times to mix the gases. Record the average meter
18-22 September 1996
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temperature and pressure, the gas volume and the barometric
pressure. Record the syringe temperature and pressure
before injection. Calculate each organic standard
concentration Cs in ppm using Equation 18-3 in Section 12.4.
10.1.2.2 Liquid Injection Technique.
10.1.2.2.1 Use the equipment shown in Figure 18-8.
Calibrate the dry gas meter as described in Section 10.1.2.1
with a set test meter or a spirometer. Use a water
manometer for the pressure gauge and glass, Teflon®, brass,
or stainless steel for all connections. Connect a valve to
the inlet of the 50-liter Tedlar bag.
10.1.2.2.2 To prepare the standards, assemble the
equipment as shown in Figure 18-8, and leak-check the
system. Completely evacuate the bag. Fill the bag with
hydrocarbon-free air, and evacuate the bag again. Close the
inlet valve.
10.1.2.2.3 Turn on the hot plate, and allow the water to
reach boiling. Connect the bag to the impinger outlet.
Record the initial meter reading, open the bag inlet valve,
and open the cylinder. Adjust the rate so that the bag will
be completely filled in approximately 15 minutes. Record
meter pressure and temperature, and local barometric
pressure.
10.1.2.2.4 Allow the liquid organic to equilibrate to
room temperature. Fill the 1.0- or 10-microliter syringe to
the desired liquid volume with the organic. Place the
syringe needle into the impinger inlet using the septum
provided, and inject the liquid into the flowing air stream.
Use a needle of sufficient length to permit injection of the
liquid below the air inlet branch of the tee. Remove the
syringe.
10.1.2.2.5 When the bag is filled, stop the pump, and
close the bag inlet valve. Record the final meter reading,
temperature, and pressure.
10.1.2.2.6 Disconnect the bag from the impinger outlet,
and either set it aside for at least 1 hour, or massage the
bag to insure complete mixing.
10.1.2.2.7 Measure the solvent liquid density at room
temperature by accurately weighing a known volume of the
material on an analytical balance to the nearest 1.0
milligram. A ground-glass stoppered 25-ml volumetric flask
or a glass-stoppered specific gravity bottle is suitable for
weighing. Calculate the result in terms of g/ml. As an
18-23 September 1996
-------
alternative, literature values of the density of the liquid
at 20°C may be used.
10.1.2.2.8 Calculate each organic standard
concentration, Cs in ppm using Equation 18-4 in Section
12.5.
10.2 Preparation of Calibration Curves.
10.2.1 Establish proper GC conditions, then flush the
sampling loop for 30 seconds at a rate of 100 ml/min. Allow
the sample loop pressure to equilibrate to atmospheric
pressure, and activate the injection valve. Record the
standard concentration, attenuator factor, injection time,
chart speed, retention time, peak area, sample loop
temperature, column temperature, and carrier gas flow rate.
Repeat the standard injection until two consecutive
injections give area counts within 5 percent of their
average. The average value multiplied by the attenuator
factor is then the calibration area value for the
concentration.
10.2.2 Repeat this procedure for each standard. Prepare
a graphical plot of concentration (Cs) versus the
calibration area values. Perform a regression analysis, and
draw the least square line.
10.3 Relative Response Factors. The calibration curve
generated from the standards for a single organic can
usually be related to each of the individual GC response
curves that are developed in the laboratory for all the
compounds in the source. In the field, standards for that
single organic can then be used to "calibrate" the GC for
all the organics present. This procedure should first be
confirmed in the laboratory by preparing and analyzing
calibration standards containing multiple organic compounds.
11.0 Analytical Procedures.
11.1 Analysis Development.
11.1.1 Selection of GC Parameters.
11.1.1.1 Column Choice. Based on the initial contact
with plant personnel concerning the plant process and the
anticipated emissions, choose a column that provides good
resolution and rapid analysis time. The choice of an
appropriate column can be aided by a literature search,
contact with manufacturers of GC columns, and discussion
with personnel at the emission source.
18-24 September 1996
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NOTE: Most column manufacturers keep excellent records
on their products. Their technical service departments may
be able to recommend appropriate columns and detector type
for separating the anticipated compounds, and they may be
able to provide information on interferences, optimum
operating conditions, and column limitations. Plants with
analytical laboratories may be able to provide information
on their analytical procedures.
11.1.1.2 Preliminary GC Adjustment. Using the standards
and column obtained in Section 11.1.1.1, perform initial
tests to determine appropriate GC conditions that provide
good resolution and minimum analysis time for the compounds
of interest.
11.1.1.3 Preparation of Presurvey Samples. If the
samples were collected on an adsorbent, extract the sample
as recommended by the manufacturer for removal of the
compounds with a solvent suitable to the type of GC
analysis. Prepare other samples in an appropriate manner.
11.1.1.4 Presurvey Sample Analysis.
11.1.1.4.1 Before analysis, heat the presurvey sample to
the duct temperature to vaporize any condensed material.
Analyze the samples by the GC procedure, and compare the
retention times against those of the calibration samples
that contain the components expected to be in the stream.
If any compounds cannot be identified with certainty by this
procedure, identify them by other means such as GC/mass
spectroscopy (GC/MS) or GC/infrared techniques. A GC/MS
system is recommended.
11.1.1.4.2 Use the GC conditions determined by the
procedure of Section 11.1.1.2 for the first injection. Vary
the GC parameters during subsequent injections to determine
the optimum settings. Once the optimum settings have been
determined, perform repeat injections of the sample to
determine the retention time of each compound. To inject a
sample, draw sample through the loop at a constant rate (100
ml/min for 30 seconds). Be careful not to pressurize the
gas in the loop. Turn off the pump and allow the gas in the
sample loop to come to ambient pressure. Activate the
sample valve, and record injection time, loop temperature,
column temperature, carrier flow rate, chart speed, and
attenuator setting. Calculate the retention time of each
peak using the distance from injection to the peak maximum
18-25 September 1996
-------
divided by the chart speed. Retention times should be
repeatable within 0.5 seconds.
11.1.1.4.3 If the concentrations are too high for
appropriate detector response, a smaller sample loop or
dilutions may be used for gas samples, and, for liquid
samples, dilution with solvent is appropriate. Use the
standard curves (Section 10.2) to obtain an estimate of the
concentrations .
11.1.1.4.4 Identify all peaks by comparing the known
retention times of compounds expected to be in the retention
times of peaks in the sample. Identify any remaining
unidentified peaks which have areas larger than 5 percent of
the total using a GC/MS, or estimation of possible compounds
by their retention times compared to known compounds, with
confirmation by further GC analysis.
12.0 Data Analysis and Calculations.
12.1 Nomenclature .
Bws = Water vapor content of the bag sample or stack
gas, proportion by volume.
Cs = Concentration of the organic from the calibration
curve , ppm ,
Fr = Relative response factor (if applicable, see
Section 10.3)
Gv = Gas volume or organic compound injected, ml.
Lv = Liquid volume of organic injected,/^!.
M = Molecular weight of organic, g/g-mole.
ms = Total mass of compound measured on adsorbent with
spiked train (//g) .
mu = Total mass of compound measured on adsorbent with
unspiked train (fig) .
nv = Mass per volume of spiked compound measured
.
Pi = Barometric or absolute sample loop pressure at
time of sample analysis, mm Hg.
Pm = Absolute pressure of dry gas meter, mm Hg.
Pr = Reference pressure, the barometric pressure or
absolute sample loop pressure recorded during
calibration, mm Hg.
Ps = Absolute pressure of syringe before injection, mm
Hg.
18-26 September 1996
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qc = Flow rate of the calibration gas to be diluted.
qcl = Flow rate of the calibration gas to be diluted in
stage 1.
qc2 = Flow rate of the calibration gas to be diluted in
stage 2.
qd = Diluent gas flow rate.
qdl = Flow rate of diluent gas in stage 1.
qd2 = Flow rate of diluent gas in stage 2.
s = Theoretical concentration (ppm) of spiked target
compound in the bag.
S = Theoretical mass of compound spiked onto adsorbent
in spiked train (//g) .
t = Measured average concentration (ppm) of target
compound and source sample (analysis results
subsequent to bag spiking)
Ti = Sample loop temperature at the time of sample
analysis, °K.
Tm = Absolute temperature of dry gas meter, °K.
Ts = Absolute temperature of syringe before injection,
°K.
u = Source sample average concentration (ppm) of
target compound in the bag (analysis results
before bag spiking).
Vm = Gas volume indicated by dry gas meter, liters.
vs = volume of stack gas sampled with spiked train (L).
vu = volume of stack gas sampled with unspiked train
(L) .
X = Mole or volume fraction of the organic in the
calibration gas to be diluted.
Y = Dry gas meter calibration factor, dimensionless.
fj.1 = Liquid organic density as determined, g/ml.
24.055 = Ideal gas molar volume at 293 °K and 760 mm Hg,
liters/g-mole.
1000 = Conversion factor, ml/liter.
106 = Conversion to ppm.
12.2 Calculate the concentration, Cs, in ppm using the
following equation:
106 (X q )
C = — Eq. 18-1
18-27 September 1996
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12.3 Calculate the concentration, Cs, in ppm of the
organic in the final gas mixture using the following
equation:
c = I06x
Eq. 18-2
12.4 Calculate each organic standard concentration, Cs,
in ppm using the following equation:
G x 106
293
760
c =
V Y
T 760
— 1000
P T
G x 103 -i -=
V Y
Eq. 18-3
18-28
September 1996
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12.5 Calculate each organic standard concentration, Cs,
in ppm using the following equation:
^p(24.055x10')
C = — =6.24x10* vP m Eq 18-4
s 093 P MV YP q'
V Y-^i——1000 m m
m T 760
12.6 Calculate the concentration, Cc, in ppm, dry basis,
of each organic is the sample using the following equation:
CsPrTiFr
C = S r i r Eg. 18-5
C -
12.7 Calculate the average fraction recovered (R) of
each spiked target compound using the following equation:
R = -^—^ Eq. 18-6
s
12.8 Correct all field measurements with the calculated
R value for that compound using the following equation:
, _ . Measured Concentration (ppm)
Reported Result = ^K Eq. 18-7
R
12.9 Determine the mass per volume of spiked compound
measured using the following equation:
m m
m = —-- —- Eq. 18-8
v v v
12.10 Calculate the fraction of spiked compound
recovered, R, using the following equation:
m x v
R = —"- i Eq. 18-9
13.0 Method Performance.
13.1 Gas chromatographic techniques typically provide a
precision of 5 to 10 percent relative standard deviation
(RSD), but an experienced GC operator with a reliable
instrument can readily achieve 5 percent RSD. For this
18-29 September 1996
-------
method, the following combined GC/operator values are
required.
(a) Precision. Duplicate analyses are within 5
percent of their mean value.
(b) Accuracy. Analysis results of prepared audit
samples are within 10 percent of preparation values.
(c) Recovery. After developing an appropriate sampling
and analytical system for the pollutants of interest,
conduct the procedure in Section 8.4. Conduct the
appropriate recovery study in Section 8.4 at each sampling
point where the method is being applied. Submit the data
and results of the recovery procedure with the reporting of
results under Section 8.3.
14.0 Pollution Prevention. [Reserved]
15.0 Waste Management. [Reserved]
16.0 Alternative Procedures.
16.1 Adsorption Tube Procedure (Alternative Procedure).
It is suggested that the tester refer to the National
Institute for Occupational Safety and Health (NIOSH) method
for the particular organics to be sampled. The principal
interferent will be water vapor. If water vapor is present
at concentrations above 3 percent, silica gel should be used
in front of the charcoal. Where more than one compound is
present in the emissions, then develop relative adsorptive
capacity information.
16.1.1 Additional Apparatus. In addition to the
equipment listed in the NIOSH method for the particular
organic(s) to be sampled, the following items (or
equivalent) are suggested.
16.1.1.1 Probe (Optional). Borosilicate glass or
stainless steel, approximately 6-mm ID, with a heating
system if water condensation is a problem, and a filter
(either in-stack or out-stack heated to stack
temperature) to remove particulate matter. In most
instances, a plug of glass wool is a satisfactory filter.
16.1.1.2 Flexible Tubing. To connect probe to
adsorption tubes. Use a material that exhibits minimal
sample adsorption.
18-30 September 1996
-------
16.1.1.3 Leakless Sample Pump. Flow controlled,
constant rate pump, with a set of limiting (sonic) orifices
to provide pumping rates from approximately 10 to 100
cc/min.
16.1.1.4 Bubble-Tube Flowmeter. Volume accuracy within
1 percent, to calibrate pump.
16.1.1.5 Stopwatch. To time sampling and pump rate
calibration.
16.1.1.6 Adsorption Tubes. Similar to ones specified by
NIOSH, except the amounts of adsorbent per primary/backup
sections are 800/200 mg for charcoal tubes and 1040/260 mg
for silica gel tubes. As an alternative, the tubes may
contain a porous polymer adsorbent such as Tenax GC or
XAD-2.
16.1.1.7 Barometer. Accurate to 5 mm Hg, to measure
atmospheric pressure during sampling and pump calibration.
16.1.1.8 Rotameter. O to 100 cc/min, to detect changes
in flow rate during sampling.
16.1.2 Sampling and Analysis.
16.1.2.1 It is suggested that the tester follow the
sampling and analysis portion of the respective NIOSH method
section entitled "Procedure." Calibrate the pump and
limiting orifice flow rate through adsorption tubes with the
bubble tube flowmeter before sampling. The sample system
can be operated as a "recirculating loop" for this
operation. Record the ambient temperature and barometric
pressure. Then, during sampling, use the rotameter to
verify that the pump and orifice sampling rate remains
constant.
16.1.2.2 Use a sample probe, if required, to obtain the
sample at the centroid of the duct, or at a point no closer
to the walls than 1 m. Minimize the length of flexible
tubing between the probe and adsorption tubes. Several
adsorption tubes can be connected in series, if the extra
adsorptive capacity is needed. Provide the gas sample to
the sample system at a pressure sufficient for the limiting
orifice to function as a sonic orifice. Record the total
time and sample flow rate (or the number of pump strokes),
the barometric pressure, and ambient temperature. Obtain a
total sample volume commensurate with the expected
concentration(s) of the volatile organic(s) present, and
recommended sample loading factors (weight sample per weight
adsorption media). Laboratory tests prior to actual
18-31 September 1996
-------
sampling may be necessary to predetermine this volume.' When
more than one organic is present in the emissions, then
develop relative adsorptive capacity information. If water
vapor is present in the sample at concentrations above 2 to
3 percent, the adsorptive capacity may be severely reduced.
Operate the gas chromatograph according to the
manufacturer's instructions. After establishing optimum
conditions, verify and document these conditions during all
operations. Analyze the audit samples (see Section
16.1.4.3), then the emission samples. Repeat the analysis
of each sample until the relative deviation of two
consecutive injections does not exceed 5 percent.
16.1.3 Standards and Calibration. The standards can be
prepared according to the respective NIOSH method. Use a
minimum of three different standards; select the
concentrations to bracket the expected average sample
concentration. Perform the calibration before and after each
day's sample analyses. Prepare the calibration curve by
using the least squares method.
16.1.4 Quality Assurance.
16.1.4.1 Determine the recovery efficiency of the
pollutants of interest according to Section 8.4.
16.1.4.2 Determination of Sample Collection Efficiency.
For the source samples, analyze the primary and backup
portions of the adsorption tubes separately. If the backup
portion exceeds 10 percent of the total amount (primary and
back-up), repeat the sampling with a larger sampling
portion.
16.1.4.3 Analysis Audit. Immediately before the sample
analyses, analyze the two audits in accordance with Section
16.1.2. The analysis audit shall agree with the audit
concentration within 10 percent.
16.1.4.4 Pump Leak Checks and Volume Flow Rate Checks.
Perform both of these checks immediately after sampling with
all sampling train components in place. Perform all
leak-checks according to the manufacturer's instructions,
and record the results. Use the bubble-tube flowmeter to
measure the pump volume flow rate with the orifice used in
the test sampling, and record the result. If it has changed
by more than 5 but less than 20 percent, calculate an
average flow rate for the test. If the flow rate has
changed by more than 20 percent, recalibrate the pump and
repeat the sampling.
18-32 September 1996
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16.1.4.5 Calculations. All calculations can be
performed according to the respective NIOSH method. Correct
all sample volumes to standard conditions. If a sample
dilution system has been used, multiply the results by the
appropriate dilution ratio. Correct all results according
to the applicable procedure in Section 8.4. Report results
as ppm by volume, dry basis.
17.0 References.
1. American Society for Testing and Materials. Cl
Through C5 Hydrocarbons in the Atmosphere by Gas
Chromatography. ASTM D 2820-72, Part 23.
Philadelphia, Pa. 23:950-958. 1973.
2. Corazon, V.V. Methodology for Collecting and
Analyzing Organic Air Pollutants. U.S. Environmental
Protection Agency. Research Triangle Park, N.C.
Publication No. EPA-600/2-79-042. February 1979.
3. Dravnieks, A., B.K. Krotoszynski, J. Whitfield, A.
O'Donnell, and T. Burgwald. Environmental Science
and Technology. 5 (12) : 1200-1222 . 1971.
4. Eggertsen, F.T., and P.M. Nelsen. Gas
Chromatographic Analysis of Engine Exhaust and
Atmosphere. Analytical Chemistry. 30(6): 1040-1043.
1958.
5. Feairheller, W.R., P.J. Marn, D.H. Harris, and D.L.
Harris. Technical Manual for Process Sampling
Strategies for Organic Materials. U.S. Environmental
Protection Agency. Research Triangle Park, N.C.
Publication No. EPA 600/2-76-122. April 1976.
172 p.
6. Federal Register, 39 FR 9319-9323. 1974.
7. Federal Register, 39 FR 32857-32860. 1974.
8. Federal Register, 23069-23072 and 23076-23090. 1976.
9. Federal Register, 46569-46571. 1976.
18-33 September 1996
-------
10. Federal Register, 41771-41776. 1977.
11. Fishbein, L. Chromatography of Environmental
Hazards, Volume II. Elesevier Scientific Publishing
Company. New York, N.Y. 1973.
12. Hamersma, J.W., S.L. Reynolds, and R.F. Maddalone.
EPA/IERL-RTP Procedures Manual: Level 1
Environmental Assessment. U.S. Environmental
Protection Agency. Research Triangle Park, N.C.
Publication No. EPA 600/276-160a. June 1976.
130 p.
13. Harris, J.C., M.J. Hayes, P.L. Levins, and D.B.
Lindsay. EPA/IERL-RTP Procedures for Level 2
Sampling and Analysis of Organic Materials. U.S.
Environmental Protection Agency. Research Triangle
Park, N.C. Publication No. EPA 600/7-79-033.
February 1979. 154 p.
14. Harris, W.E., H.W. Habgood. Programmed Temperature
Gas Chromatography. John Wiley and Sons, Inc. New
York. 1966.
15. Intersociety Committee. Methods of Air Sampling and
Analysis. American Health Association. Washington,
B.C. 1972.
16. Jones, P.W., R.D. Grammer, P.E. Strup, and T.B.
Stanford. Environmental Science and Technology.
10:806-810. 1976,
17. McNair Han Bunelli, E.J. Basic Gas Chromatography.
Consolidated Printers. Berkeley. 1969.
18. Nelson, G.O. Controlled Test Atmospheres, Principles
and Techniques. Ann Arbor. Ann Arbor Science
Publishers. 1971. 247 p.
19. NIOSH Manual of Analytical Methods, Volumes 1, 2, 3,
4, 5, 6, 7. U.S. Department of Health and Human
Services, National Institute for Occupational Safety
and Health. Center for Disease Control. 4676
18-34 September 1996
-------
Columbia Parkway, Cincinnati, Ohio 45226. April 1977
- August 1981. May be available from the
Superintendent of Documents, Government Printing
Office, Washington, B.C. 20402. Stock Number/Price:
Volume 1 - 017-033-00267-3/$13
Volume 2 - 017-033-00260-6/$ll
Volume 3 - 017-033-00261-4/$14
Volume 4 - 017-033-00317-3/$7.25
Volume 5 - O17-033-00349-l/$10,
Volume 6 - 017-033-00369-6/$9,
Volume 7 - O17-033-00396-5/$7.
Prices subject to change. Foreign orders add 25 percent.
20. Schuetzle, D., T.J. Prater, and S.R. Ruddell.
Sampling and Analysis of Emissions from Stationary
Sources; I. Odor and Total Hydrocarbons. Journal of
the Air Pollution Control Association. 25(9) :
925-932. 1975.
21. Snyder, A.D., F.N. Hodgson, M.A. Kemmer and J.R.
McKendree. Utility of Solid Sorbents for Sampling
Organic Emissions from Stationary Sources. U.S.
Environmental Protection Agency. Research Triangle
Park, N.C. Publication No. EPA 600/2-76-201. July
1976. 71 p.
22. Tentative Method for Continuous Analysis of Total
Hydrocarbons in the Atmosphere. Intersociety
Committee, American Public Health Association.
Washington, D.C. 1972. p. 184-186.
23. Zwerg, G. CRC Handbook of Chromatography, Volumes I
and II. Sherma, Joseph (ed.). CRC Press.
Cleveland. 1972.
18.0 Tables, Diagrams, Flowcharts, and Validation Data.
18-35 September 1996
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I. Name of company Date
Address
Contacts Phone
Process to be sampled_
Duct or vent to be sampled
II. Process description
Raw material
Products
Operating cycle
Check: Batch Continuous Cyclic
Timing of batch or cycle
18-36 September 1996
-------
Best time to test
Figure 18-1. Preliminary survey data sheet.
18-37 September 1996
-------
III. Sampling site
A. Description
Site description
Duct shape and size
Material
Wall thickness inches
Upstream distance inches diameter
Downstream distance inches diameter
Size of port .
Size of access area
Hazards Ambient temp.
B. Properties of gas stream
Temperature °C °F, Date source_
Velocity , Data source_
Static pressure inches H2O, Data source_
Moisture content %, Data source
Particulate content , Data source
Gaseous components
N2 % Hydrocarbons ppm
02 %
CO %
CO2 %
S02 %
Hydrocarbon components
ppm
Figure 18-1 (continued) . Preliminary survey data sheet
18-38 September 1996
-------
C. Sampling considerations
Location to set up GC
Special hazards to be considered
Power available at duct
Power available for GC
Plant safety requirements
Vehicle traffic rules
Plant entry requirements
Security agreements
Potential problems
D. Site diagrams. (Attach additional sheets if required)
Figure 18-1 (continued). Preliminary survey data sheet.
18-39 September 1996
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Component s_to_be_analyzed
Expected_concentrat ion
Suggested chromatographic column
Column flow rate
Column temperature:
Isothermal
ml/min
Head pressure
Programmed from
'C to
3C at
Injection port/sample loop temperature
Detector temperature °C
Detector flow rates: Hydrogen
mm Hg
3C/min
Chart speed
ml/min.
head pressure mm Hg
Air/Oxygen ml/min.
head pressure mm Hg
inches/minute
Compound data:
Compound
Retention time
Attenuation
18-40
September 1996
-------
Figure 18-2. Chromatographic conditions data sheet.
18-41 September 1996
-------
Figure 18-3. Preparation of Standards in Tedlar Bags and
Calibration Curve.
Standards Preparation Data:
Organic :
Bag number or identification
Dry gas meter calibration factor
Final meter reading (liters)
Initial meter reading (liters)
Metered volume (liters)
Average meter temperature ( °K)
Average meter pressure, gauge
(mm Hg)
Average atmospheric pressure (mm
Hg)
Average meter pressure, absolute
(mm Hg)
Syringe temperature (°K)
(see Section 10.1.2.1)
Syringe pressure, absolute (mm
Hg)
(see Section 10.1.2.1)
Volume of gas in syringe (ml)
(Section 10.1.2.1)
Density of liquid organic (g/ml)
(Section 10.1.2.2)
Volume of liquid in syringe (ml)
(Section 10.1.2.2)
Standards
Mixture
#1
Mixture
#2
Mixture
#3
GC Operating Conditions:
18-42
September 1996
-------
Sample loop volume (ml)
Sample loop temperature (°C)
Carrier gas flow rate (ml/min)
Column temperature
Initial (°C)
Rate change (°C/min)
Final (°C)
Organic Peak Identification and Calculated Concentrations:
Injection time (24 hour clock)
Distance to peak (cm)
Chart speed (cm/min)
Organic retention time (min)
Attenuation factor
Peak height (mm)
Peak area (mm2)
Peak area * attenuation factor
(mm2)
Calculated concentration (ppm)
(Equation 18-3 or 18-4)
Plot peak area * attenuation factor
concentration to obtain calibration
against calculated
curve.
Figure 18-3 (continued). Standards prepared in Tedlar bags and
calibration curve.
18-43
September 1996
-------
Figure 18-4. Flowmeter Calibration.
Flowmeter number or identification
Flowmeter Type
Method: Bubble meter
Spirometer
Wet test meter
Readings at laboratory conditions:
Laboratory temperature (Tlab) _
Laboratory barometric pressure (P lab)
mm Hg
Flow data:
Flowmeter
reading (as marked)
temp. (°K)
pressure (absolute)
Calibration device
Time (min)
Gas Volume3
Flow Rateb
aVol. of gas may be measured in milliliters, liters or cubic
feet.
bConvert to standard conditions (20°C and 760 mm Hg).
18-44
September 1996
-------
Plot flowmeter reading against flow rate (standard conditions),
and draw a smooth curve. If the flowmeter being calibrated is a
rotameter or other flow device that is viscosity dependent, it
may be necessary to generate a "family" of calibration curves
that cover the operating pressure and temperature ranges of the
flowmeter.
While the following technique should be verified before
application, it may be possible to calculate flow rate reading
for rotameters at standard conditions Qstd as follows:
( 760 * TlabV/2
Qstd"Qiab I Plab x 293 I
Flow rate Flow rate
[laboratory conditions) (STD_conditions)
Figure 18-4 (continued). Flowmeter calibration.
18-45 September 1996
-------
Component
Gal
Cylinder
Diluent
Gai
Cylinder
Component Rotameters
With Flow Control
Velvet
CZ1
T" Connector
Tedlar Bag
Figure 18-5. Single-stage Calibration Gas Dilution System.
18-46
September 1996
-------
High
Concentration
Watte
- Needle Valves
Rotameters
Low
Concentration
Gas
Pressure
" Regulator
Pressure
Regulator
Diluent Air
Diluent Air
Pure Substance or
Pure Substance/Nitrogen Mixture
Figure 18-6. Two-Stage Dilution Apparatus.
18-47
September 1996
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Preparation of Standards by Dilution of Cylinder Standard
Cylinder Standard: Organic
Concentration ppm
Certified
Standards Preparation Data:
Stage 1
Standard gas flowmeter
reading
Diluent gas flowmeter reading
Laboratory temperature (°K)
Barometric pressure (mm Hg)
Flowmeter gage pressure (mm
Hg)
Flow rate cylinder gas at
standard conditions (ml/min)
Flow rate diluent gas at
standard conditions (ml/min)
Calculated concentration
(ppm)
Stage 2 (if used)
Standard gas flowmeter
reading
Diluent gas flowmeter reading
Flow rate Stage 1 gas at
standard conditions (ml/min)
Flow rate diluent gas at
standard conditions
Calculated concentration
(ppm)
Date:
Mixture
1
Mixture 2
Mixture 3
GC Operating
Conditions :
18-48
September 1996
-------
Sample loop volume (ml)
Sample loop temperature
(°C)
Carrier gas flow rate
(ml/min)
Column temperature :
Initial (°C)
Program rate (°C/min)
Final (°C)
Organic Peak Identification
and Calculated
Concentrations :
Injection time (24-hour
clock)
Distance to peak (cm)
Chart speed (cm/min)
Retention time (min)
Attenuation factor
Peak area (mm2)
Peak area * attenuation
factor
Plot peak area * attenuation factor against calculated
concentration to obtain calibration curve.
Figure 18-7. Standards prepared by dilution of
cylinder s tandard.
18-49
September 1996
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• Syringe
Tedlar Bag
Capacity
50 Liters
Nitrogen
Cylinder
Figure 18-8. Apparatus for Preparation of Liquid Materials.
18-.50
September 1996
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Rigid Leak-Proof
Container
Figure 18-9. Integrated Bag Sampling Train.
18-51
September 1996
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5' Teflon Tubing
PVC Tubing
Probe
Pinch Clamp
Grommet .
Flowmeter .
Air Tight Steel Drum
LI HJ—L_H
(Sample Bag ^
Directional
Needle Valve
Evacuated Steel
Drum
Figure 18-9a. Explosion Risk Gas Sampling Method.
18-52
September 1996
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Plant Date
Site
Sample_l Sample_2 Sample_3
Source temperature (°C)
Barometric pressure (mm Hg)
Ambient temperature (°C)
Sample flow rate (appr.)
Bag number
Start time
Finish time
Figure 18-10. Field sample data sheet - Tedlar bag
collection method.
18-53 September 1996
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Plant Date
Location
1. General information
Source temperature (°C)
Probe temperature (°C)
Ambient temperature (°C)
Atmospheric pressure (mm)
Source pressure ("Hg)
Absolute source pressure (mm)
Sampling rate (liter/min)
Sample loop volume (ml)
Sample loop temperature (°C)
Columnar temperature:
Initial (°C) time (min)
Program rate (°C/min)
Final (°C)/time (min)
Carrier gas flow rate (ml/min)
Detector temperature (°C)
Injection time (24-hour basis)
Chart speed (mm/min)
Dilution gas flow rate (ml/min)
Dilution gas used (symbol)
Dilution ratio
18-54 September 1996
-------
Figure 18-11. Field analysis data sheets.
18-55 September 1996
-------
2. Field Analysis Data - Calibration Gas
Run No.
Time
Components Area Attenuation A_x_A_Factor Conc._(ppm)
Run No.
Time
Components Area Attenuation A_x_A_Factor Conc._(ppm)
Run No.
Time
Components Area Attenuation A_x_A_Factor Conc._(ppm)
18-56
September 1996
-------
Figure 18-11 (continued). Field analysis data sheets.
18-57 September 1996
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Stack
Will
Figure 18-12. Direct Interface Sampling System.
18-58
September 1996
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Vent to Charcoal Adsorbers
Heated Box at 120'C or Source Temperature
Flowmeters
(On Outside
of Box)
Flow Rate
of
1350cc/Mln
Figure 18-13. Schematic Diagram of the Heated Box Required for Dilution
of Sample Gas.
18-59
September 1996
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1.
2.
Gaseous Organic Sampling and Analysis Check List
(Respond with initials or number as appropriate)
Presurvey data . _Date_
A. Grab sample collected | |
B. Grab sample analyzed for composition | |
Method GC I I
GC/MS
Other
C. GC-FID analysis performed
Laboratory calibration data
A. Calibration curves prepared
Number of components
Number of concentrations/
component (3 required)
B. Audit samples (optional)
Analysis completed
Verified for concentration
OK obtained for field work
3. Sampling procedures
A. Method
Bag sample
Direct interface
Dilution interface
B. Number of samples collected
4. Field Analysis
A. Total hydrocarbon analysis performed
18-60
September 1996
-------
B. Calibration curve prepared
Number of components
Number of concentrations per
component (3 required)
18-61 September 1996
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Gaseous Organic Sampling and Analysis Data
Plant
Date
Location
Source Source Source
sample_l sample_2 sample_3
1. General information
Source temperature (°C)
Probe temperature (°C)
Ambient temperature (°C)
Atmospheric pressure (mm Hg)
Source pressure (mm Hg)
Sampling rate (ml/min)
Sample loop volume (ml)
Sample loop temperature (°C)
Sample collection time
(24-hr basis)
Column temperature
Initial (°C)
Program rate (°C/min)
Final (°C)
Carrier gas flow rate (ml/min)
Detector temperature (°C) _
Chart speed (cm/min) _
Dilution gas flow rate
(ml/min)
Diluent gas used (symbol)
Dilution ratio
Performed by:
(signature) : Date:
Figure 18-14. Sampling and analysis sheet.
18-62 September 1996
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-------
-------
APPENDIX F.6
EPA METHOD 315
-------
-------
APPENDIX A TO PART 63-TEST METHODS
*****
METHOD 315 - DETERMINATION OF PARTICULATE AND METHYLENE CHLORIDE
EXTRACTABLE MATTER (MCE\f> FROM SELECTED SOURCES
AT PRIMARY ALUMINUM PRODUCTION FACILITIES
NOTE: This method does not include all of die specifications (e.g., equipment and supplies) and
procedures (e.g., sampling and analytical) essential to its performance. Some material is incorporated by
reference from other methods in this part Therefore, to obtain reliable results, persons using this method
should have a thorough knowledge of at least the following additional test methods: Method 1, Method
2, Method 3, and Method 5 of 40 CFR part 60, appendix A.
l.Q Scope and Application.
1.1 Analytes. Particulate matter (PM). No CAS number assigned. Methylene chloride
extractable matter (MCEM). No CAS number assigned.
1.2 Applicability. This method is applicable for the simultaneous determination of PM and
MCEM when specified in an applicable regulation. This method was developed by consensus with the
Aluminum Association and the U.S. Environmental Protection Agency (EPA) and has limited precision
estimates for MCEM; it should have similar precision to Method 5 for PM in 40 CFR part 60, appendix
A since the procedures are similar for PM.
1.3 Data quality objectives. Adherence to the requirements of this method will enhance the
quality of the data obtained from air pollutant sampling methods.
2.0 Summary of Method.
Particulate matter and MCEM are withdrawn isokinetically from the source. PM is collected on
a glass fiber filter maintained at a temperature in the range of 120 ± 14°C (248 ± 25°F) or such other
temperature as specified by an applicable subpart of the standards or approved by the Administrator for a
particular application. The PM mass, which includes any material that condenses on the probe and is
subsequently removed in an acetone rinse or on the filter at or above the filtration temperature, is
determined gravimetrically after removal of uncombined water. MCEM is then determined by adding a
methylene chloride rinse of the probe and filter holder, extracting the condensable hydrocarbons
collected in the impinger water, adding an acetone rinse followed by a methylene chloride rinse of the
sampling train components after the filter and before the silica gel impinger, and determining residue
gravimetrically after evaporating the solvents.
3.0 Definitions. [Reserved]
4.0 Interferences. [Reserved]
5.0 Safety.
This method may involve hazardous materials, operations, and equipment. This method does not
purport to address all of the safety problems associated with its use. It is the responsibility of the user of
this method to establish appropriate safety and health practices and determine the applicability of
regulatory limitations prior to performing this test method.
6.0 Equipment and Supplies.
NOTE: Mention of trade names or specific products does not constitute endorsement by the
EPA.
6.1 Sample collection. The following items are required for sample collection:
6.1.1 Sampling train. A-schematic of the sampling train used in this method is shown in Figure
5-1, Method 5,40 CFR part 60, appendix A. Complete construction details are given in APTD-0581
(Reference 2 in section 17.0 of this method); commercial models of this train are also available. For
changes from APTD-0581 and for allowable modifications of the train shown in Figure 5-1, Method 5,40
CFR part 60, appendix, A see the following subsections.
NJ2IE: The operating and maintenance procedures for the sampling train are described in
APTD-0576 (Reference 3 in section 17.0 of this method). Since correct usage is important in obtaining
-------
valid results, all users should read APTD-0576 and adopt the operating and maintenance procedures
outlined in it, unless otherwise specified herein. The use of grease for sealing sampling train components
is not recommended because many greases are soluble in methylene chloride. The sampling train
consists of die following components:
6.1.1.1 Probe nozzle. Glass or glass lined with sharp, tapered leading edge. The angle of taper
shall be s30°, and the taper shall be on the outside to preserve a constant internal diameter. The probe
nozzle shall be of the button-hook or elbow design, unless otherwise specified by the Administrator.
Other materials of construction may be used, subject to the approval of the Administrator. A range of
nozzle sizes suitable for isokinetic sampling should be available. Typical nozzle sizes range from 0.32 to
1.27 cm (1/8 to 1/2 in.) inside diameter (ID) in increments of 0.16 cm (1/16 in.). Larger nozzle sizes are
also available if higher volume sampling trains are used. Each nozzle shall be calibrated according to the
procedures outlined in section 10.0 of this method.
6.1.1.2 Probe liner. Borosilicate or quartz glass tubing with a heating system capable of
maintaining a probe gas temperature at the exit end during sampling of 120 ± 14°C (248 ± 25°F), or such
other temperature as specified by an applicable subpart of the standards or approved by the
Administrator for a particular application. Because the actual temperature at the outlet of the probe is
not usually monitored during sampling, probes constructed according to APTD-0581 and using the
calibration curves of APTD-0576 (or calibrated according to the procedure outlined in APTD-0576) will
be considered acceptable. Either borosilicate or quartz glass probe liners may be used for stack
temperatures up to about 480°C (900°F); quartz liners shall be used for temperatures between 480 and
900°C (900 and 1,650°F). Both types of liners may be used at higher temperatures than specified for
short periods of time, subject to the approval of the Administrator. The softening temperature for
borosilicate glass is 820°C (1,500°F) and for quartz glass it is 1,500°C (2,700°F).
6.1.1.3 Pitot tube. Type S, as described in section 6.1 of Method 2,40 CFR part 60, appendix A,
or other device approved by the Administrator. The pitot tube shall be attached to the probe (as shown in
Figure 5-1 of Method 5, 40 CFR part 60, appendix A) to allow constant monitoring of the stack gas
velocity. The impact (high pressure) opening plane of the pitot tube shall be even with or above the
nozzle entry plane (see Method 2, Figure 2-6b, 40 CFR part 60, appendix A) during sampling. The Type
S pitot tube assembly shall have a known coefficient, determined as outlined in section 10.0 of Method 2,
40 CFR part 60, appendix A.
6.1.1.4 Differential pressure gauge. Inclined manometer or equivalent device (two), as described
in section 6.2 of Method 2,40 CFR part 60, appendix A. One manometer shall be used for velocity head
(Dp) readings, and the other, for orifice differential pressure readings.
6.1.1.5 Filter holder. Borosilicate glass, with a glass frit filter support and a silicone rubber
gasket. The holder design shall provide a positive seal against leakage from the outside or around the
filter. The holder shall be attached immediately at the outlet of the probe (or cyclone, if used).
6.1.1.6 Filter heating system. Any heating system capable of maintaining a temperature around
the filter holder of 120 ± 14°C (248 ± 25°F) during sampling, or such other temperature as specified by an
applicable subpart of the standards or approved by the Administrator for a particular application.
Alternatively, the tester may opt to operate the equipment at a temperature lower than that specified. A
temperature gauge capable of measuring temperature to within 3°C (5.4°F) shall be installed so that the
temperature around the filter holder can be regulated and monitored during sampling. Heating systems
other than the one shown in APTD-0581 may be used.
6.1.1.7 Temperature sensor. A temperature sensor capable of measuring temperature to within
±3 °C (5.4°F) shall be installed so that the sensing tip of the temperature sensor is in direct contact with
the sample gas, and the temperature around the filter holder can be regulated and monitored during
sampling.
6.1.1.8 Condenser. The following system shall be used to determine the stack gas moisture
content: four glass impingers connected in series with leak-free ground glass fittings. The first, third,
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and fourth impingers shall be of the Greenburg-Smith design, modified by replacing the tip with a 13 cm
(1/2 in.) ID glass tube extending to about 1.3 cm (1/2 in.) from the bottom of die flask. The second
impinger shall be of the Greenburg-Smith design with the standard tip. The first and second impingers
shall contain known quantities of water (section 8.3.1 of this method), the third shall be empty, and the
fourth shall contain a known weight of silica gel or equivalent desiccant A temperature sensor capable
of measuring temperature to within 1°C (2°F) shall be placed at the outlet of the fourth impinger for
monitoring.
6.1.1.9 Metering system. Vacuum gauge, leak-free pump, temperature sensors capable of
measuring temperature to within 3°C (5.4°F), dry gas meter (DGM) capable of measuring volume to
within 2 percent, and related equipment, as shown in Figure 5-1 of Method 5,40 CFR part 60, appendix
A. Other metering systems capable of maintaining sampling rates within 10 percent of isokinetic and of
determining sample volumes to within 2 percent may be used, subject to the approval of the
Administrator. When the metering system is used in conjunction with a pitot tube, the system shall allow
periodic checks of isokinetic rates.
6.1.1.10 Sampling trains using metering systems designed for higher flow rates than mat
described in APTD-0581 or APTD-0576 may be used provided that the specifications of this method are
met
6.1.2 Barometer. Mercury, aneroid, or other barometer capable of measuring atmospheric
pressure to within 2.5 mm (0.1 in.) Hg.
NOTE: The barometric reading may be obtained from a nearby National Weather Service
station. In this case, the station value (which is the absolute barometric pressure) shall be requested and
an adjustment for elevation differences between the weather station and sampling point shall be made at
a rate of minus 2.5 mm (0.1 in) Hg per 30 m (100 ft) elevation increase or plus 2.5 mm (0.1 in) Hg per 30
m (100 ft) elevation decrease.
6.1.3 Gas density determination equipment Temperature sensor and pressure gauge, as
described in sections 6.3 and 6.4 of Method 2,40 CFR part 60, appendix A, and gas analyzer, if
necessary, as described in Method 3,40 CFR part 60, appendix A. The temperature sensor shall,
preferably, be permanently attached to the pitot tube or sampling probe in a fixed configuration, such mat
the tip of the sensor extends beyond the leading edge of the probe sheath and does not touch any metal.
Alternatively, the sensor may be attached just prior to use in the field. Note, however, that if the
temperature sensor is attached in the field, the sensor must be placed in an interference-free arrangement
with respect to the Type S pitot tube openings (see Method 2, Figure 2-4,40 CFR part 60, appendix A).
As a second alternative, if a difference of not more than 1 percent in the average velocity measurement is
to be introduced, the temperature sensor need not be attached to the probe or pitot tube. (This alternative
is subject to the approval of the Administrator.)
6.2 Sample recovery. The following items are required for sample recovery:
6.2.1 Probe-liner and probe-nozzle brushes. Nylon or Teflon® bristle brushes with stainless
steel wire handles. The probe brush shall have extensions (at least as long as the probe) constructed of
stainless steel, nylon, Teflon®, or similarly inert material. The brushes shall be properly sized and
shaped to brush out the probe liner and nozzle.
6.2.2 Wash bottles. Glass wash bottles are recommended. Polyethylene or tetrafluoroethylene
(TFE) wash bottles may be used, but they may introduce a positive bias due to contamination from the
bottle. It is recommended that acetone not be stored in polyethylene or TFE bottles for longer than a
month.
6.2.3 Glass sample storage containers. Chemically resistant, borosilicate glass bottles, for
acetone and methylene chloride washes and impinger water, 500 ml or 1,000 ml. Screw-cap liners shall
either be rubber-backed Teflon® or shall be constructed so as to be leak-free and resistant to chemical
attack by acetone or methylene chloride. (Narrow-mouth glass bottles have been found to be less prone
to leakage.) Alternatively, polyethylene bottles may be used.
6.2.4 Petri dishes. For filter samples, glass, unless otherwise specified by the Administrator.
6.2.5 Graduated cylinder and/or balance. To measure condensed water, acetone wash and
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methylene chloride wash used during field recovery of the samples, to within 1 ml or 1 g. Graduated
cylinders shall have subdivisions no greater than 2 ml. Most laboratory balances are capable of weighing
to the nearest 0.5 g or less. Any such balance is suitable for use here and in section 6.3.4 of this method.
6.2.6 Plastic storage containers. Air-tight containers to store silica gel.
6.2.7 Funnel and rubber policeman. To aid in transfer of silica gel to container; not necessary if
silica gel is weighed in the field.
6.2.8 Funnel. Glass or polyethylene, to aid in sample recovery.
6.3 Sample analysis. The following equipment is required for sample analysis:
6.3.1 Glass or Teflon® weighing dishes.
6.3.2 Desiccator. It is recommended that fresh desiccant be used to minimize the chance for
positive bias due to absorption of organic material during drying.
6.3.3 Analytical balance. To measure to within 0.1 mg.
6.3.4 Balance. To measure to within 0.5 g.
6.3.5 Beakers. 250ml.
6.3.6 Hygrometer. To measure the relative humidity of the laboratory environment.
' * ' 6.3.7 Temperature sensor. To measure the temperature of the laboratory environment
6.3.8 Buchner fritted funnel. 30 ml size, fine (<50 micron)-porosity fritted glass.
6.3.9 Pressure filtration apparatus.
6.3.10 Aluminum dish. Flat bottom, smooth sides, and flanged top, 18 mm deep and with an
inside diameter of approximately 60 mm.
7.0 Reagents and Standards.
7.1 Sample collection. The following reagents are required for sample collection:
7.1.1 Filters. Glass fiber filters, without organic binder, exhibiting at least 99.95 percent
efficiency (<0.05 percent penetration) on 03 micron dioctyl phthalate smoke particles. The filter
efficiency test shall be conducted in accordance with ASTM Method D 2986-95A (incorporated by
reference in § 63.841 of this part). Test data from the supplier's quality control program are sufficient for
this purpose. In sources containing S02 or S03, the filter material must be of a type that is unreactive to
S02 or S03. Reference 10 in section 17.0 of this method may be used to select the appropriate filter.
7.1.2 Silica gel. Indicating type, 6 to 16 mesh. If previously used, dry at 175°C (350°F) for 2
hours. New silica gel may be used as received. Alternatively, other types of desiccants (equivalent or
better) may be used, subject to the approval of the Administrator.
7.1.3 Water. When analysis of the material caught in the impingers is required, deionized
distilled water shall be used. Run blanks prior to field use to eliminate a high blank on test samples.
7.1.4 Crushed ice.
7.1.5 Stopcock grease. Acetone-insoluble, heat-stable silicone grease. This is not necessary if
screw-on connectors with Teflon® sleeves, or similar, are used. Alternatively, other types of stopcock
grease may be used, subject to the approval of the Administrator. [Caution: Many stopcock greases are
methylene chloride-soluble. Use sparingly and carefully remove prior to recovery to prevent
contamination of the MCEM analysis.]
7.2 Sample recovery. The following reagents are required for sample recovery:
7.2.1 Acetone. Acetone with blank values < 1 ppm, by weight residue, is required. Acetone
blanks may be run prior to field use, and only acetone with low blank values may be used. In no case
shall a blank value of greater than 1E-06 of the weight of acetone used be subtracted from the sample
weight
NOTE: This is more restrictive than Method 5,40 CFR part 60, appendix A. At least one
vendor (Supelco Incorporated located in Bellefonte, Pennsylvania) lists <1 mg/1 as residue for its
Environmental Analysis Solvents.
7.2.2 Methylene chloride. Methylene chloride with a blank value <1.5 ppm, by weight, residue.
Methylene chloride blanks may be run prior to field use, and only methylene chloride with low blank
values may be used. In no case shall a blank value of greater than 1.6E-06 of the weight of methylene
chloride used be subtracted from the sample weight.
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NOTE: A least one vendor quotes <1 mg/1 for Environmental Analysis Solvents-grade
methylene chloride.
7.3 Sample analysis. The following reagents are required for sample analysis:
7.3.1 Acetone. Same as in section 7.2.1 of this method.
7.3.2 Desiccant Anhydrous calcium sulfate, indicating type. Alternatively, other types of
desiccants may be used, subject to the approval of the Administrator.
7.3.3 Methylene chloride. Same as in section 7.2.2 of this method.
8.0 Sample Collection. Preservation. Storage, and Transport.
NOTE: The complexity of this method is such that, in order to obtain reliable results, testers
should be trained and experienced with the test procedures.
8.1 Pretest preparation. It is suggested that sampling equipment be maintained according to the
procedures described in APTD-0576.
8.1.1 Weigh several 200 g to 300 g portions of silica gel in airtight containers to the nearest 0.5
g. Record on each container the total weight of the silica gel plus container. As an alternative, the silica
gel need not be preweighed but may be weighed directly in its impinger or sampling holder just prior to
train assembly.
8.1.2 A batch of glass fiber filters, no more than SO at a time, should placed in a soxhlet
extraction apparatus and extracted using methylene chloride for at least 16 hours. After extraction, check
filters visually against light for irregularities, flaws, or pinhole leaks. Label the shipping containers
(glass or plastic petri dishes), and keep the filters in these containers at all times except during sampling
and weighing.
8.1.3 Desiccate the filters at 20 ± 5.6°C (68 ± 10°F) and ambient pressure for at least 24 hours
and weigh at intervals of at least 6 hours to a constant weight, i.e., <0.5 mg change from previous
weighing; record results to the nearest 0.1 mg. During each weighing the filter must not be exposed to
the laboratory atmosphere for longer than 2 minutes and a relative humidity above SO percent
Alternatively (unless otherwise specified by the Administrator), the filters may be oven-dried at 104°C
(220°F) for 2 to 3 hours, desiccated for 2 hours, and weighed. Procedures other than those described,
which account for relative humidity effects, may be used, subject to the approval of the Administrator.
8.2 Preliminary determinations.
8.2.1 Select the sampling site and the minimum number of sampling points according to Method
1,40 CFR part 60, appendix A or as specified by the Administrator. Determine the stack pressure,
temperature, and the range of velocity heads using Method 2,40 CFR part 60, appendix A; it is
recommended that a leak check of the phot lines (see section 8.1 of Method 2,40 CFR part 60, appendix
A) be performed. Determine the moisture content using Approximation Method 4 (section 1.2 of
Method 4,40 CFR part 60, appendix A) or its alternatives to make isokinetic sampling rate settings.
Determine the stack gas dry molecular weight, as described in section 8.6 of Method 2,40 CFR part 60,
appendix A; if integrated Method 3 sampling is used for molecular weight determination, the integrated
bag sample shall be taken simultaneously with, and for the same total length of time as, the particulate
sample run.
8.2.2 Select a nozzle size based on the range of velocity heads such that it is not necessary to
change the nozzle size in order to maintain isokinetic sampling rates. During the run, do not change the
nozzle size. Ensure that the proper differential pressure gauge is chosen for the range of velocity heads
encountered (see section 8.2 of Method 2,40 CFR part 60, appendix A).
8.2.3 Select a suitable probe liner and probe length such that all traverse points can be sampled.
For large stacks, consider sampling from opposite sides of the stack to reduce the required probe length.
8.2.4 Select a total sampling time greater than or equal to the minimum total sampling time
specified in the test procedures for the specific industry such that: (1) The sampling time per point is not
less than 2 minutes (or some greater time interval as specified by the Administrator); and (2) the sample
volume taken (corrected to standard conditions) will exceed the required minimum total gas sample
volume. The latter is based on an approximate average sampling rate.
8.2.S The sampling time at each point shall be the same. It is recommended that the number of
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minutes sampled at each point be an integer or an integer plus one-half minute, in order to eliminate
timekeeping errors.
8.2.6 In some circumstances (e.g., batch cycles), it may be necessary to sample for shorter times
at the traverse points and to obtain smaller gas sample volumes. In these cases, the Administrator's
approval must first be obtained.
8.3 Preparation of sampling train.
8.3.1 During preparation and assembly of the sampling train, keep all openings where
contamination can occur covered until just prior to assembly or until sampling is about to begin. Place
100 ml of water in each of the first two impingers, leave the third impinger empty, and transfer
approximately 200 to 300 g of preweighed silica gel from its container to the fourth impinger. More
silica gel may be used, but care should be taken to ensure that it is not entrained and carried out from the
impinger during sampling. Place the container in a clean place for later use in the sample recovery.
Alternatively, the weight of the silica gel plus impinger may be determined to the nearest 0.5 g and
recorded.
8.3.2 Using a tweezer or clean disposable surgical gloves, place a labeled (identified) and
weighed filter in the filter holder. Be sure that the filter is properly centered and the gasket properly
placed so as to prevent the sample gas stream from circumventing the filter. Check the filter for tears
after assembly is completed.
8.3.3 When glass liners are used, install the selected nozzle using a Viton A 0-ring when stack
temperatures are less than 260°C (SOOT) and an asbestos string gasket when temperatures are higher.
See APTD-0576 for details. Mark the probe with heat-resistant tape or by some other method to denote
the proper distance into the stack or duct for each sampling point
8.3.4 Set up the train as in Figure 5-1 of Method 5, 40 CFR part 60, appendix A, using (if
necessary) a very light coat of silicone grease on all ground glass joints, greasing only the outer portion
(see APTD-0576) to avoid possibility of contamination by the silicone grease. Subject to the approval of
the Administrator, a glass cyclone may be used between the probe and filter holder when the total
particulate catch is expected to exceed 100 mg or when water droplets are present in the stack gas.
8.3.5 Place crushed ice around the impingers.
8.4 Leak-check procedures.
8.4.1 Leak check of metering system shown in
Figure 5-1 of Method 5,40 CFR part 60, appendix A. That portion of the sampling train from the pump
to the orifice meter should be leak-checked prior to initial use and after each shipment Leakage after the
pump will result in less volume being recorded than is actually sampled. The following procedure is
suggested (see Figure 5-2 of Method 5,40 CFR part 60, appendix A): Close die main valve on the meter
box. Insert a one-hole rubber stopper with rubber tubing attached into the orifice exhaust pipe.
Disconnect and vent the low side of the orifice manometer. Close off the low side orifice tap. Pressurize
the system to 13 to 18 cm (5 to 7 in.) water column by blowing into the rubber tubing. Pinch off the
tubing, and observe the manometer for 1 minute. A loss of pressure on the manometer indicates a leak in
the meter box; leaks, if present, must be corrected.
8.4.2 Pretest leak check. A pretest leak-check is recommended but not required. If the pretest
leak-check is conducted, the following procedure should be used.
8.4.2.1 After the sampling train has been assembled, turn on and set the filter and probe heating
systems to the desired operating temperatures. Allow time for the temperatures to stabilize. If a Viton A
0-ring or other leak-free connection is used in assembling the probe nozzle to the probe liner, leak-check
the train at the sampling site by plugging the nozzle and pulling a 380 mm (15 in.) Hg vacuum.
NOTE: A lower vacuum may be used, provided that it is not exceeded during the test.
8.4.2.2 If an asbestos string is used, do not connect the probe to the train during the leak check.
Instead, leak-check the train by first plugging the inlet to the filter holder (cyclone, if applicable) and
pulling a 380 mm (15 in.) Hg vacuum. (See NOTE in section 8.4.2.1 of this method). Then connect the
probe to the train and perform the leak check at approximately 25 mm (1 in.) Hg vacuum; alternatively,
the probe may be leak-checked with the rest of the sampling train, in one step, at 380 mm (15 in.) Hg
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vacuum. Leakage rates in excess of 4 percent of the average sampling rate or 0.00057 mVmin (0.02
cfm), whichever is less, are unacceptable.
8.4.2.3 The following leak check instructions for the sampling train described in APTD-0576
and APTD-0581 may be helpful. Start the pump with the bypass valve fully open and the coarse adjust
valve completely closed. Partially open the coarse adjust valve and slowly close the bypass valve until
the desired vacuum is reached. Do not reverse the direction of the bypass valve, as this will cause water
to back up into the filter holder. If the desired vacuum is exceeded, either leak-check at this higher
vacuum or end the leak check as shown below and start over.
8.4.2.4 When the leak check is completed, first slowly remove the plug from the inlet to the
probe, filter holder, or cyclone (if applicable) and immediately turn off the vacuum pump. This prevents
the water in the impingers from being forced backward into the filter holder and the silica gel from being
entrained backward into the third impinger.
8.4.3 Leak checks during sample run. If, during the sampling run, a component (e.g., filter
assembly or impinger) change becomes necessary, a leak check shall be conducted immediately before
the change is made. The leak check shall be done according to the procedure outlined in section 8.4.2 of
this method, except that it shall be done at a vacuum equal to or greater than the maximum value
recorded up to that point in the test. If the leakage rate is found to be no greater than 0.00057 mVmin
(0.02 cfm) or 4 percent of the average sampling rate (whichever is less), the results are acceptable, and
no correction will need to be applied to the total volume of dry gas metered; if, however, a higher
leakage rate is obtained, either record the leakage rate and plan to correct the sample volume as shown in
section 12.3 of this method or void the sample run.
NOTE: Immediately after component changes, leak checks are optional; if such leak checks are
done, the procedure outlined in section 8.42 of this method should be used.
8.4.4 Post-test leak check. A leak check is mandatory at the conclusion of each sampling run.
The leak check shall be performed in accordance with the procedures outlined in section 8.4.2 of this
method, except that it shall be conducted at a vacuum equal to or greater than the maximum value
reached during the sampling run. If the leakage rate is found to be no greater than 0.00057 nrVmin
(0.02 cfm) or 4 percent of the average sampling rate (whichever is less), the results are acceptable, and
no correction need be applied to the total volume of dry gas metered. If, however, a higher leakage rate
is obtained, either record the leakage rate and correct the sample volume, as shown in section 12.4 of this
method, or void the sampling run.
8.5 Sampling train operation. During the sampling run, maintain an isokinetic sampling rate
(within 10 percent of true isokinetic unless otherwise specified by the Administrator) and a temperature
around the filter of 120 ± 14°C (248 ± 25°F), or such other temperature as specified by an applicable
subpart of the standards or approved by the Administrator.
8.5.1 For each run, record the data required on a data sheet such as the one shown in Figure 5-2
of Method 5,40 CFR part 60, appendix A. Be sure to record the initial reading. Record the DGM
readings at the beginning and end of each sampling time increment, when changes in flow rates are
made, before and after each leak-check, and when sampling is halted. Take other readings indicated by
Figure 5-2 of Method 5,40 CFR part 60, appendix A at least once at each sample point during each time
increment and additional readings when significant changes (20 percent variation in velocity head
readings) necessitate additional adjustments in flow rate. Level and zero the manometer. Because the
manometer level and zero may drift due to vibrations and temperature changes, make periodic checks
during the traverse.
8.5.2 Clean the portholes prior to the test run to minimize the chance of sampling deposited
material. To begin sampling, remove the nozzle cap and verify that the filter and probe heating systems
are up to temperature and that the pitot tube and probe are properly positioned. Position the nozzle at the
first traverse point with the tip pointing directly into the gas stream. Immediately start the pump and
adjust the flow to isokinetic conditions. Nomographs are available, which aid in the rapid adjustment of
the isokinetic sampling rate without excessive computations. These nomographs are designed for use
when the Type S pitot tube coefficient (Cp) is 0.85 ± 0.02 and the stack gas equivalent density (dry
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molecular weight) is 29 ± 4. APTD-0576 details the procedure for using the nomographs. If Cp and Mj
are outside the above-stated ranges, do not use the nomographs unless appropriate steps (see Reference 7
in section 17.0 of this method) are taken to compensate for the deviations.
8.S.3 When the stack is under significant negative pressure (height of impinger stem), close the
coarse adjust valve before inserting the probe into the stack to prevent water from backing into the filter
holder. If necessary, the pump may be turned on with the coarse adjust valve closed.
8.S.4 When the probe is in position, block off the openings around the probe and porthole to
prevent unrepresentative dilution of the gas stream.
8.5.5 Traverse the stack cross-section, as required by Method 1,40 CFR part 60, appendix A or
as specified by the Administrator, being careful not to bump the probe nozzle into the stack walls when
sampling near the walls or when removing or inserting the probe through the portholes; this minimizes
the chance of extracting deposited material.
8.5.6 During the test run, make periodic adjustments to keep the temperature around the filter
holder at the proper level; add more ice and, if necessary, salt to maintain a temperature of less man 20°C
(68°F) at the condenser/silica gel outlet. Also, periodically check the level and zero of the manometer.
8.5.7 If the pressure drop across the filter becomes too high, making isokinetic sampling
difficult to maintain, the filter may be replaced in the midst of the sample run. It is recommended mat
another complete filter assembly be used rather than attempting to change the filter itself. Before a new
filter assembly is installed, conduct a leak check (see section 8.4.3 of this method). The total PM weight
shall include the summation of the filter assembly catches.
8.5.8 A single train shall be used for the entire sample run, except in cases where simultaneous
sampling is required in two or more separate ducts or at two or more different locations within the same
duct, or in cases where equipment failure necessitates a change of trains. In all other situations, the use
of two or more trains will be subject to the approval of the Administrator.
NOTE: When two or more trains are used, separate analyses of the front-half and (if applicable)
impinger catches from each train shall be performed, unless identical nozzle sizes were used in all trains,
in which case the front-half catches from the individual trains may be combined (as may the impinger
catches) and one analysis of the front-half catch and one analysis of the impinger catch may be
performed.
8.5.9 At the end of the sample run, turn off the coarse adjust valve, remove the probe and nozzle
from the stack, turn off the pump, record the final DGM reading, and then conduct a post-test leak check,
as outlined in section 8.4.4 of this method. Also leak-check the pitot lines as described in section 8.1 of
Method 2,40 CFR part 60, appendix A. The lines must pass this leak check in order to validate the
velocity head data.
8.6 Calculation of percent isokinetic. Calculate percent isokinetic (see Calculations, section
12.12 of this method) to determine whether a run was valid or another test run should be made. If there
was difficulty in maintaining isokinetic rates because of source conditions, consult the Administrator for
possible variance on the isokinetic rates.
8.7 Sample recovery.
8.7.1 Proper cleanup procedure begins as soon as the probe is removed from the stack at the end
of the sampling period. Allow the probe to cool.
8.7.2 When the probe can be safely handled, wipe off all external PM near the tip of the probe
nozzle and place a cap over it to prevent losing or gaining PM. Do not cap off the probe tip tightly while
the sampling train is cooling down. This would create a vacuum in the filter holder, thus drawing water
from the impingers into the filter holder.
8.7.3 Before moving the sample train to the cleanup site, remove the probe from the sample
train, wipe off the silicone grease, and cap the open outlet of the probe. Be careful not to lose any
condensate that might be present. Wipe off the silicone grease from the filter inlet where the probe was
fastened and cap it. Remove the umbilical cord from the last impinger and cap the impinger. If a
flexible line is used between the first impinger or condenser and the filter holder, disconnect the line at
the filter holder and let any condensed water or liquid drain into the impingers or condenser. After
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wiping off the silicone grease, cap off the filter holder outlet and impinger inlet Ground-glass stoppers,
plastic caps, or serum caps may be used to close these openings.
8.7.4 Transfer the probe and filter-impinger assembly to the cleanup area. This area should be
clean and protected from the wind so that the chances of contaminating or losing the sample will be
minimized.
8.7.5 Save a portion of the acetone and methylene chloride used for cleanup as blanks. Take
200 ml of each solvent directly from the wash bottle being used and place it in glass sample containers
labeled "acetone blank" and "methylene chloride blank," respectively.
8.7.6 Inspect the train prior to and during disassembly and note any abnormal conditions. Treat
the samples as follows:
8.7.6.1 Container No. 1. Carefully remove the filter from the filter holder, and place it in its
identified petri dish container. Use a pair of tweezers and/or clean disposable surgical gloves to handle
the filter. If it is necessary to fold the filter, do so such that the PM cake is inside the fold. Using a dry
nylon bristle brush and/or a sharp-edged blade, carefully transfer to the petri dish any PM and/or filter
fibers that adhere to the filter holder gasket. Seal the container.
8.7.6.2 Container No. 2. Taking care to see that dust on the outside of the probe or other
exterior surfaces does not get into the sample, quantitatively recover PM or any condensate from the
probe nozzle, probe fitting, probe liner, and front half of the filter holder by washing these components
with acetone and placing the wash in a glass container. Perform the acetone rinse as follows:
8.7.6.2.1 Carefully remove the probe nozzle and clean the inside surface by rinsing with acetone
from a wash bottle and brushing with a nylon bristle brush. Brush until the acetone rinse shows no
visible particles, after which make a final rinse of the inside surface with acetone.
8.7.6.2.2 Brush and rinse the inside parts of the Swagelok fitting with acetone in a similar way
until no visible particles remain.
8.7.6.2.3 Rinse the probe liner with acetone by tilting and rotating the probe while squirting
acetone into its upper end so that all inside surfaces are wetted with acetone. Let the acetone drain from
the lower end into the sample container. A runnel (glass or polyethylene) may be used to aid in
transferring liquid washes to the container. Follow the acetone rinse with a probe brush. Hold the probe
in an inclined position, squirt acetone into the upper end as the probe brush is being pushed with a
twisting action through the probe, hold a sample container under the lower end of the probe, and catch
any acetone and PM that is brushed from the probe. Run the brush through the probe three times or more
until no visible PM is carried out with the acetone or until none remains in the probe liner on visual
inspection. With stainless steel or other metal probes, run the brush through in the above-described
manner at least six times, since metal probes have small crevices in which PM can be entrapped. Rinse
the brush with acetone and quantitatively collect these washings in the sample container. After the
brushing, make a final acetone rinse of the probe as described above.
8.7.6.2.4 It is recommended that two people clean the probe to minimize sample losses.
Between sampling runs, keep brushes clean and protected from contamination.
8.7.6.2.5 After ensuring that all joints have been wiped clean of silicone grease, clean the inside
of the front half of the filter holder by rubbing the surfaces with a nylon bristle brush and rinsing with
acetone. Rinse each surface three times or more if needed to remove visible particulate. Make a final
rinse of the brush and filter holder. Carefully rinse out the glass cyclone also (if applicable).
8.7.6.2.6 After rinsing the nozzle, probe, and front half of the filter holder with acetone, repeat
the entire procedure with methylene chloride and save in a separate No. 2M container.
8.7.6.2.7 After acetone and methylene chloride washings and PM have been collected in the
proper sample containers, tighten the lid on the sample containers so that acetone and methylene chloride
will not leak out when it is shipped to the laboratory. Mark the height of the fluid level to determine
whether leakage occurs during transport. Label each container to identify clearly its contents.
8.7.6.3 Container No. 3. Note the color of the indicating silica gel to determine whether it has
been completely spent, and make a notation of its condition. Transfer the silica gel from the fourth
impinger to its original container and seal the container. A funnel may make it easier to pour the silica
-------
gel without spilling. A rubber policeman may be used as an aid in removing the silica gel from the
impinger. It is not necessary to remove the small amount of dust particles that may adhere to the
impinger wall and are difficult to remove. Since the gain in weight is to be used for moisture
calculations, do not use any water or other liquids to transfer the silica gel. If a balance is available in
the field, follow the procedure for Container No. 3 in section 112.3 of this method.
8.7.6.4 Impinger water. Treat the impingers as follows:
8.7.6.4.1 Make a notation of any color or film in the liquid catch. Measure the liquid mat is in
the first three impingers to within 1 ml by using a graduated cylinder or by weighing it to within 0.5 g by
using a balance (if one is available). Record the volume or weight of liquid present This information is
required to calculate the moisture content of the effluent gas.
8.7.6.4.2 Following the determination of the volume of liquid present, rinse the back half of the
train with water, add it to the impinger catch, and store it in a container labeled 3 W (water).
8.7.6.4.3 Following the water rinse, rinse the back half of the train with acetone to remove the
excess water to enhance subsequent organic recovery with methylene chloride and quantitatively recover
to a container labeled 3S (solvent) followed by at least three sequential rinsings with aliquots of
methylene chloride. Quantitatively recover to the same container labeled 3S. Record separately the
amount of both acetone and methylene chloride used to the nearest 1 ml or O.Sg.
NOTE: Because the subsequent analytical finish is gravimetric, it is okay to recover both
solvents to the same container. This would not be recommended if other analytical finishes were
required.
8.8 Sample transport. Whenever possible, containers should be shipped in such a way that they
remain upright at all times.
9.0 Quality Control.
9.1 Miscellaneous quality control measures.
Section Quality Control Measure Effect
8.4, Sampling and equipment Ensure accurate
10.1-10.6 leak check and calibration measurement of
stack gas flow rate,
sample volume
9.2 Volume metering system checks. The following quality control procedures are suggested to
check the volume metering system calibration values at the field test site prior to sample collection.
These procedures are optional.
9.2.1 Meter orifice check. Using the calibration data obtained during the calibration procedure
described in section 10.3 of this method, determine the AH@ for the metering system orifice. The AH@ is
the orifice pressure differential in units of in. H20 that correlates to 0.75 cfm of air at 528°R and 29.92 in.
Hg. The AH@ is calculated as follows:
= 0.0319 AH m
P Y2 V2
rbar J vm
where
0.0319 =(0.0567 in. Hg/°RX0.75 cfm)2;
AH = Average pressure differential across the orifice meter, in. H20;
T., =. Absolute average DGM temperature, °R;
6 = Total sampling time, min;
Pto = Barometric pressure, in. Hg;
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Y « DGM calibration factor, dimensionless;
Vn = Volume of gas sample as measured by DGM, dcf.
9.2.1.1 Before beginning the field test (a set of three runs usually constitutes a field test),
operate the metering system (i.e., pump, volume meter, and orifice) at the AH@ pressure differential for
10 minutes. Record the volume collected, the DGM temperature, and the barometric pressure. Calculate
a DGM calibration check value, Y0 as follows:
10
0.0319 T
m
where
Yc = DGM calibration check value, dimensionless;
10 = Run time, min.
9.2.1.2 Compare the Ye value with the dry gas meter calibration factor Y to determine that 0.97
Y < Yc < 1.03 Y. If the Ye value is not within this range, the volume metering system should be
investigated before beginning the test
9.2.2 Calibrated critical orifice. A calibrated critical orifice, calibrated against a wet test meter
or spirometer and designed to be inserted at the inlet of the sampling meter box, may be used as a quality
control check by following the procedure of section 16.2 of this method.
IQ.Q Calibration and Standardization.
NOTE: Maintain a laboratory log of all calibrations.
10.1 Probe nozzle. Probe nozzles shall be calibrated before their initial use in the field. Using a
micrometer, measure the ID of the nozzle to the nearest 0.02S mm (0.001 in.). Make three separate
measurements using different diameters each time, and obtain the average of the measurements. The
difference between the high and low numbers shall not exceed 0.1 mm (0.004 in.). When nozzles
become nicked, dented, or corroded, they shall be reshaped, sharpened, and recalibrated before use.
Each nozzle shall be permanently and uniquely identified.
10.2 Pitot tube assembly. The Type S pitot tube assembly shall be calibrated according to the
procedure outlined in section 10.1 of Method 2,40 CFR part 60, appendix A.
10.3 Metering system.
10.3.1 Calibration prior to use. Before its initial use in the field, the metering system shall be
calibrated as follows: Connect the metering system inlet to the outlet of a wet test meter that is accurate
to within 1 percent. Refer to Figure 5-5 of Method 5,40 CFR part 60, appendix A. The wet test meter
should have a capacity of 30 liters/revolution (1 fWrev). A spirometer of 400 liters (14 ft3) or more
capacity, or equivalent, may be used for this calibration, although a wet test meter is usually more
practical. The wet test meter should be periodically calibrated with a spirometer or a liquid displacement
meter to ensure the accuracy of the wet test meter. Spirometers or wet test meters of other sizes may be
used, provided that the specified accuracies of the procedure are maintained. Run the metering system
pump for about 15 minutes with the orifice manometer indicating a median reading, as expected in field
use, to allow the pump to warm up and to permit the interior surface of the wet test meter to be
thoroughly wetted. Then, at each of a minimum of three orifice manometer settings, pass an exact
quantity of gas through the wet test meter and note the gas volume indicated by the DGM. Also note the
barometric pressure and the temperatures of the wet test meter, the inlet of the DGM, and the outlet of
the DGM. Select the highest and lowest orifice settings to bracket the expected field operating range of
the orifice. Use a minimum volume of 0.15 m3 (5 cf) at all orifice settings. Record all the data on a form
similar to Figure 5-6 of Method 5,40 CFR part 60, appendix A, and calculate Y (the DGM calibration
factor) and AH@ (the orifice calibration factor) at each orifice setting, as shown on Figure 5-6 of Method
5,40 CFR part 60, appendix A. Allowable tolerances for individual Y and AH$ values are given in
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Figure 5-6 of Method 5,40 CFR part 60, appendix A. Use the average of the Y values in the calculations
in section 12 of this method.
10.3.1.1. Before calibrating the metering system, it is suggested that a leak check be conducted.
For metering systems having diaphragm pumps, the normal leak check procedure will not detect
leakages •within the pump. For these cases the following leak check procedure is suggested: make a 10-
minute calibration run at 0.00057 mVmin (0.02 cftn); at the end of the run, take the difference of the
measured wet test meter and DGM volumes; divide the difference by 10 to get the leak rate. The leak
rate should not exceed 0.00057 nWmin (0.02 cfin).
10.3.2 Calibration after use. After each field use, the calibration of the metering system shall be
checked by performing three calibration runs at a single, intermediate orifice setting (based on the
previous field test) with the vacuum set at the maximum value reached during the test series. To adjust
the vacuum, insert a valve between the wet test meter and the inlet of the metering system. Calculate the
average value of the DGM calibration factor. If the value has changed by more than 5 percent,
recalibrate the meter over the full range of orifice settings, as previously detailed.
NOTE: Alternative procedures, e.g., rechecking the orifice meter coefficient, may be used,
subject to the approval of the Administrator.
10.3.3 Acceptable variation in calibration. If the DGM coefficient values obtained before and
after a test series differ by more than 5 percent, either the test series shall be voided or calculations for
the test series shall be performed using whichever meter coefficient value (i.e., before or after) gives the
lower value of total sample volume.
10.4 Probe heater calibration. Use a heat source to generate air heated to selected temperatures
that approximate those expected to occur in the sources to be sampled. Pass this air through the probe at
a typical sample flow rate while measuring the probe inlet and outlet temperatures at various probe
heater settings. For each air temperature generated, construct a graph of probe heating system setting
versus probe outlet temperature. The procedure outlined in APTD-0576 can also be used. Probes
constructed according to APTD-0581 need not be calibrated if the calibration curves in APTD-0576 are
used. Also, probes with outlet temperature monitoring capabilities do not require calibration.
NOTE: The probe heating system shall be calibrated before its initial use in the field.
10.5 Temperature sensors. Use the procedure in section 10.3 of Method 2,40 CFR part 60,
appendix A to calibrate in-stack temperature sensors. Dial thermometers, such as are used for the DGM
and condenser outlet, shall be calibrated against mercury-in-glass thermometers.
10.6 Barometer. Calibrate against a mercury barometer.
11.0 Analytical Procedure.
11.1 Record the data required on a sheet such as the one shown in Figure 315-1 of this method.
11.2 Handle each sample container as follows:
11.2.1 Container No. 1.
11.2.1.1 PM analysis. Leave the contents in the shipping container or transfer the filter and any
loose PM from the sample container to a tared glass weighing dish. Desiccate for 24 hours in a
desiccator containing anhydrous calcium sulfate. Weigh to a constant weight and report the results to the
nearest 0.1 mg. For purposes of this section, the term "constant weight" means a difference of no more
than 0.5 mg or 1 percent of total weight less tare weight, whichever is greater, between two consecutive
weighings, with no less than 6 hours of desiccation time between weighings (overnight desiccation is a
common practice). If a third weighing is required and it agrees within ±0.5 mg, then the results of the
second weighing should be used. For quality assurance purposes, record and report each individual
weighing; if more than three weighings are required, note this in the results for the subsequent MCEM
results.
11.2.1.2 MCEM analysis. Transfer the filter and contents quantitatively into a beaker. Add 100
ml of methylene chloride and cover with aluminum foil. Sonicate for 3 minutes then allow to stand for
20 minutes. Set up the filtration apparatus. Decant the solution into a clean Buchner fritted funnel.
Immediately pressure filter the solution through the tube into another clean, dry beaker. Continue
decanting and pressure filtration until all the solvent is transferred. Rinse the beaker and filter with 10 to
-------
20 mi methylene chloride, decant into the Buchner fritted funnel and pressure filter. Place the beaker on
a low-temperature hot plate (maximum 40°C) and slowly evaporate almost to dryness. Transfer the
remaining last few milliliters of solution quantitatively from the beaker (using at least three aliquots of
methylene chloride rinse) to a tared clean dry aluminum dish and evaporate to complete dryness.
Remove from heat once solvent is evaporated. Reweigh the dish after a 30-minute equilibrium in the
balance room and determine the weight to the nearest 0.1 mg. Conduct a methylene chloride blank run
in an identical fashion.
11.2.2 Container No. 2.
11.2.2.1 PM analysis. Note the level of liquid in the container, and confirm on the analysis
sheet whether leakage occurred during transport If a noticeable amount of leakage has occurred, either
void the sample or use methods, subject to the approval of the Administrator, to correct the final results.
Measure the liquid in this container either volumetrically to ±1 ml or gravimetricaUy to ±0.5 g. Transfer
the contents to a tared 250 ml beaker and evaporate to dryness at ambient temperature and pressure.
Desiccate for 24 hours, and weigh to a constant weight Report the results to the nearest 0.1 mg.
11.2.2.2 MCEM analysis. Add 25 ml methylene chloride to the beaker and cover with
aluminum foil. Sonicate for 3 minutes then allow to stand for 20 minutes; combine with contents of
Container No. 2M and pressure filter and evaporate as described for Container 1 in section 11.2.1.2 of
this method.
NOTES FOR MCEM ANALYSIS:
1. Light finger pressure only is necessary on 24/40 adaptor. A Chemplast adapter #15055-240
has been found satisfactory.
2. Avoid aluminum dishes made with fluted sides, as these may promote solvent "creep,"
resulting in possible sample loss.
3. If multiple samples are being run, rinse the Buchner fritted funnel twice between samples
with 5 ml solvent using pressure filtration. After the second rinse, continue the flow of air until the glass
frit is completely dry. Clean the Buchner fritted funnels thoroughly after filtering five or six samples.
11.2.3 Container No. 3. Weigh the spent silica gel (or silica gel plus impinger) to the nearest 0.5
g using a balance. This step may be conducted in the field.
11.2.4 Container 3W (impinger water).
11.2.4.1 MCEM analysis. Transfer the solution into a 1,000 ml separatory funnel quantitatively
with methylene chloride washes. Add enough solvent to total approximately 50 ml, if necessary. Shake
the funnel for 1 minute, allow the phases to separate, and drain the solvent layer into a 250 ml beaker.
Repeat the extraction twice. Evaporate with low heat (less than 40°C) until near dryness. Transfer the
remaining few milliliters of solvent quantitatively with small solvent washes into a clean, dry, tared
aluminum dish and evaporate to dryness. Remove from heat once solvent is evaporated. Reweigh the
dish after a 30-minute equilibration in the balance room and determine the weight to the nearest 0.1 mg.
11.2.5 Container 3S (solvent).
11.2.5.1 MCEM analysis. Transfer the mixed solvent to 250 ml beaker(s). Evaporate and weigh
following the procedures detailed for container 3 W in section 11.2.4 of this method.
11.2.6 Blank containers. Measure the distilled water, acetone, or methylene chloride in each
container either volumetrically or gravimetricaUy. Transfer the "solvent" to a tared 250 ml beaker, and
evaporate to dryness at ambient temperature and pressure. (Conduct a solvent blank on the distilled
deionized water blank in an identical fashion to that described in section 112.4.1 of this method.)
Desiccate for 24 hours, and weigh to a constant weight. Report the results to the nearest 0.1 mg.
NOTE: The contents of Containers No. 2,3 W, and 3M as well as the blank containers may be
evaporated at temperatures higher than ambient If evaporation is done at an elevated temperature, the
temperature must be below the boiling point of the solvent, also, to prevent "bumping," the evaporation
process must be closely supervised, and the contents of the beaker must be swirled occasionally to
maintain an even temperature. Use extreme care, as acetone and methylene chloride are highly
flammable and have a low flash point.
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12.0 Data Analysis and Calculations.
12.1 Carry out calculations, retaining at least one extra decimal figure beyond that of the
acquired data. Round off figures after the final calculation. Other forms of the equations may be used as
long as they give equivalent results.
12.2 Nomenclature.
A, - Cross-sectional area of nozzle, m3 (ft3).
B,, = Water vapor in the gas stream, proportion by volume.
C. = Acetone blank residue concentration, mg/g.
C, = Concentration of paniculate matter in stack gas, dry basis, corrected to standard
conditions, g/dscm (g/dscf).
I = Percent of isokinetic sampling.
L. = Maximum acceptable leakage rate for either a pretest leak check or for a leak check
following a component change; equal to 0.00057 mVmin (0.02 cfm) or 4 percent of the
average sampling rate, whichever is less.
LJ = Individual leakage rate observed during the leak check conducted prior to the "i*"
component change (I = 1,2,3...n), mVmin (cfm).
Lp = Leakage rate observed during the post-test leak check, mVmin (cfm).
m. = Mass of residue of acetone after evaporation, mg.
m. = Total amount of particulate matter collected, mg.
M, = Molecular weight of water, 18.0 g/g-mole (18.0 Ib/lb-mole).
P,,^ = Barometric pressure at the sampling site, mm Hg (in Hg).
P, = Absolute stack gas pressure, mm Hg (in. Hg).
PM » Standard absolute pressure, 760 mm Hg (29.92 in. Hg).
R = Ideal gas constant, 0.06236 [(mm HgXm3)]/[(°K.)
(g-mole)] {21.85 [(in. HgXft3)]/[(°RXlb-mole)]}.
Tm = Absolute average dry gas meter (DGM) temperature (see Figure 5-2 of Method 5, 40
CFR part 60, appendix A), °K (°R).
T, = Absolute average stack gas temperature (see Figure 5-2 of Method 5,40 CFR part 60,
appendix A), °K(0R).
TM = Standard absolute temperature, 293°K (528°R).
V, = Volume of acetone blank, ml.
Vm = Volume of acetone used in wash, ml.
V, = Volume of methylene chloride blank, ml.
Vw = Volume of methylene chloride used in wash, ml.
Vte = Total volume liquid collected in impingers and silica gel (see Figure 5-3 of Method 5,
40 CFR part 60, appendix A), ml.
Vm = Volume of gas sample as measured by dry gas meter, dcm (dcf).
vm(«td) = Volume of gas sample measured by the dry gas meter, corrected to standard conditions,
dscm (dscf).
V^ad) = Volume of water vapor in the gas sample, corrected to standard conditions, scm (scf).
V, = Stack gas velocity, calculated by Equation 2-9 in Method 2,40 CFR part 60, appendix
A, using data obtained from Method 5, 40 CFR part 60, appendix A, m/sec (ft/sec).
W. = Weight of residue in acetone wash, mg.
Y = Dry gas meter calibration factor.
AH = Average pressure differential across the orifice meter (see Figure 5-2 of Method 5,40
CFR part 60, appendix A), mm H20 (in H20).
p. = Density of acetone, 785.1 mg/ml (or see label on bottle).
pw - Density of water, 0.9982 g/ml (0.002201 Ib/ml).
p, = Density of methylene chloride, 1316.8 mg/ml (or see label on bottle).
9 = Total sampling time, min.
6, = Sampling time interval, from the beginning of a run until the first component change,
-------
mm.
0i = Sampling time interval, between two successive component changes, beginning with the
interval between the first and second changes, min.
9p = Sampling time interval, from the final (n*) component change until the end of the
sampling run, min.
13.6 = Specific gravity of mercury.
60 = Sec/min.
100 = Conversion to percent
12.3 Average dry gas meter temperature and average orifice pressure drop. See data sheet
(Figure 5-2 of Method 5,40 CFR part 60, appendix A).
12.4 Dry gas volume. Correct the sample volume measured by the dry gas meter to standard
conditions (20°C, 760 mm Hg or 68°F, 29.92 in Hg) by using Equation 315-1.
ir _ lw.w/ Ed. 315-1
13'6
where
K, = 0.3858 °K/mra Hg for metric units,
= 1 7.64 °R/in Hg for English units.
NOTE: Equation 3 1 5- 1 can be used as written unless the leakage rate observed during any of the
mandatory leak checks (i.e., the post-test leak check or leak checks conducted prior to component
changes) exceeds L.. If Lp or L, exceeds L., Equation 315-1 must be modified as follows:
(a) Case I. No component changes made during sampling run. In this case, replace Vn in Equation
315-1 with the expression:
(b) Case II. One or more component changes made during the sampling run. In this case, replace
VB in Equation
3 15- 1 by the expression:
[Vm - (L, - L.) 0, - £ (L, - L.) 0, - (Lp - L.) 0p]
1=2
and substitute only for those leakage rates (L, or Lp) which exceed L,.
12.5 Volume of water vapor condensed.
-------
= vic * SM = K2 vic Eg. 315-2
D
Pstd
where
K2 = 0.001333 mVml for metric units;
= 0.04706 ftVml for English units.
12.6 Moisture content.
Eg. 315-3
ws \j M
K
NOTE: In saturated or water droplet-laden gas streams, two calculations of the moisture content
of the stack gas shall be made, one from the impinger analysis (Equation 315-3), and a second from the
assumption of saturated conditions. The lower of the two values of Bm shall be considered correct. The
procedure for determining the moisture content based upon assumption of saturated conditions is given
in section 4.0 of Method 4,40 CFR part 60, appendix A. For the purposes of this method, the average
stack gas temperature from Figure 5-2 of Method 5,40 CFR part 60, appendix A may be used to make
this determination, provided that the accuracy of the in-stack temperature sensor is ±1°C (2°F).
12.7 Acetone blank concentration.
Ed. 315-4
12.8 Acetone wash blank.
W. = C.VMp. Eq. 315-5
12.9 Total particulate weight. Determine the total PM catch from the sum of the weights
obtained from Containers 1 and 2 less the acetone blank associated with these two containers (see Figure
315-1).
NOTE: Refer to section 8.5.8 of this method to assist in calculation of results involving two or
more filter assemblies or two or more sampling trains.
12.10 Particulate concentration.
c, = K, m./V.n, Eq.31S-6
where
K = 0.001 g/mg for metric units;
= 0.0154 gr/mg for English units.
12.11 Conversion factors.
From
ft3
gr
gr/ft3
mg
12
m3
mg
mg/m3
g
Ib
12.12 Isokinetic variation.
Multiply by
0.02832
64.80004
2288.4
0.001
1.429X10-4
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12.12.1 Calculation from raw data.
100 Ta
/ =
13.6
EQ. 315-7
60 0 v. P. An
where
K4 = 0.003454 [(mm HgXm3)]/[(mlX°K)] for metric units;
= 0.002669 [(in HgXft3)]/[(mlX°R)] for English units.
12.12.2 Calculation from intermediate values.
60
= Kf
where
K5 = 4.320 for metric units;
= 0.09450 for English units.
12.12.3 Acceptable results. If 90 percent * I * 110 percent, the results are acceptable. If the
PM or MCEM results are low in comparison to the standard, and "I" is over 110 percent or less than 90
percent, the Administrator may opt to accept the results. Reference 4 in the Bibliography may be used to
make acceptability judgments. If "I" is judged to be unacceptable, reject the results, and repeat the test.
12.13 Stack gas velocity and volumetric flow rate. Calculate the average stack gas velocity and
volumetric flow rate, if needed, using data obtained in this method and the equations in sections 5.2 and
5.3 of Method 2,40 CFR part 60, appendix A.
12.14 MCEM results. Determine the MCEM concentration from the results from Containers 1,
2,2M, 3W, and 3S less the acetone, methylene chloride, and filter blanks value as determined in the
following equation:
w» ~ wt ~ *b
13.0 Method Performance. [Reserved]
14.0 Pollution Prevention. [Reserved]
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15.0 Waste Management [Reserved]
16.0 Alternative Procedures.
16.1 Dry gas meter as a calibration standard. A DGM may be used as a calibration standard for
volume measurements in place of the wet test meter specified in section 16.1 of this method, provided
that it is calibrated initially and recalibrated periodically as follows:
16.1.1 Standard dry gas meter calibration.
16.1.1.1. The DGM to be calibrated and used as a secondary reference meter should be of high
quality and have an appropriately sized capacity, e.g., 3 liters/rev (0.1 fWrev). A spirometer (400 liters
or more capacity), or equivalent, may be used for this calibration, although a wet test meter is usually
more practical. The wet test meter should have a capacity of 30 liters/rev (1 ft3/rev) and be capable of
measuring volume to within 1.0 percent; wet test meters should be checked against a spirometer or a
liquid displacement meter to ensure the accuracy of the wet test meter. Spirometers or wet test meters of
other sizes may be used, provided that the specified accuracies of the procedure are maintained.
16.1.1.2 Set up the components as shown in Figure 5-7 of Method 5,40 CFRpart 60, appendix
A. A spirometer, or equivalent, may be used in place of the wet test meter in the system. Run the pump
for at least 5 minutes at a flow rate of about 10 liters/min (0.35 cfm) to condition the interior surface of
the wet test meter. The pressure drop indicated by the manometer at the inlet side of the DGM should be
minimized (no greater than 100 mm H2O [4 in. H2O] at a flow rate of 30 liters/min [1 cfm]). This can be
accomplished by using large- diameter tubing connections and straight pipe fittings.
16.1.1.3 Collect the data as shown in the example data sheet (see Figure 5-8 of Method 5,40
CFR part 60, appendix A). Make triplicate runs at each of the flow rates and at no less than five different
flow rates. The range of flow rates should be between 10 and 34 liters/min (0.35 and 1.2 cfm) or over
the expected operating range.
16.1.1.4 Calculate flow rate, Q, for each run using the wet test meter volume, V,, and the run
time, q. Calculate the DGM coefficient, Y^ for each run. These calculations are as follows:
P V
Q = K. bar W Eq. 315-9
(Td, + T.M) Pb
'd» 'ttd/ ' b«r
rd. =
V (T + T HP + --) Eq. 315-10
vd« I'w '•td'l'bar 135'
where
K, = 0.3858 for international system of units (SI);
17.64 for English units;
P^ = Barometric pressure, mm Hg (in Hg);
Vw = Wet test meter volume, liter (ft3);
t* = Average wet test meter temperature, °C (°F);
t^, = 273°C for SI units; 460°F for English units;
Q = Run time, min;
tj, = Average dry gas meter temperature, °C (°F);
V,,, = Dry gas meter volume, liter (ft3);
Ap = Dry gas meter inlet differential pressure, mm H2O (in H2O).
16.1.1.5 Compare the three Yj, values at each of the flow rates and determine the maximum and
minimum values. The difference between the maximum and minimum values at each flow rate should
be no greater than 0.030. Extra sets of triplicate runs may be made in order to complete this requirement
In addition, the meter coefficients should be between 0.95 and 1.05. If these specifications cannot be
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met in three sets of successive triplicate runs, the meter is not suitable as a calibration standard and
should not be used as such. If these specifications are met, average the three Y* values at each flow rate
resulting in five average meter coefficients, Y*.
16.1.1.6 Prepare a curve of meter coefficient, Yj,, versus flow rate, Q, for the DGM. This curve
shall be used as a reference when the meter is used to calibrate other DGMs and to determine whether
recalibration is required.
16.1.2 Standard dry gas meter recalibration.
16.1.2.1 Recalibrate the standard DGM against a wet test meter or spirometer annually or after
every 200 hours of operation, whichever comes first. This requirement is valid provided the standard
DGM is kept in a laboratory and, if transported, cared for as any other laboratory instrument Abuse to
the standard meter may cause a change in the calibration and will require more frequent recalibrations.
16.1.2.2 As an alternative to full recalibration, a two-point calibration check may be made.
Follow the same procedure and equipment arrangement as for a full recalibration, but run the meter at
only two flow rates (suggested rates are 14 and 28 liters/min [0.5 and 1.0 cfin]). Calculate the meter
coefficients for these two points, and compare the values with the meter calibration curve. If die two
coefficients are within 1.5 percent of the calibration curve values at the same flow rates, the meter need
not be recalibrated until the next date for a recalibration check.
16.2 Critical orifices as calibration standards. Critical orifices may be used as calibration
standards in place of the wet test meter specified in section 10.3 of this method, provided that they are
selected, calibrated, and used as follows:
16.2.1 Selection of critical orifices.
16.2.1.1 The procedure that follows describes the use of hypodermic needles or stainless steel
needle tubing that has been found suitable for use as critical orifices. Other materials and critical orifice
designs may be used provided the orifices act as true critical orifices; i.e., a critical vacuum can be
obtained, as described in section 7.2.2.2.3 of Method 5,40 CFR part 60, appendix A. Select five critical
orifices that are appropriately sized to cover the range of flow rates between 10 and 34 liters/min or the
expected operating range. Two of the critical orifices should bracket the expected operating range. A
minimum of three critical orifices will be needed to calibrate a Method 5 DGM; the other two critical
orifices can serve as spares and provide better selection for bracketing the range of operating flow rates.
The needle sizes and tubing lengths shown in Table 315-1 give the approximate flow rates indicated in
the table.
16.2.1.2 These needles can be adapted to a Method 5 type sampling train as follows: Insert a
serum bottle stopper, 13 x 20 mm sleeve type, into a 0.5 in Swagelok quick connect. Insert the needle
into the stopper as shown in Figure 5-9 of Method 5,40 CFR part 60, appendix A.
16.2.2 Critical orifice calibration. The procedure described in this section uses the Method 5
meter box configuration with a DGM as described in section 6.1.1.9 of this method to calibrate the
critical orifices. Other schemes may be used, subject to the approval of the Administrator.
16.2.2.1 Calibration of meter box. The critical orifices must be calibrated in the same
configuration as they will be used; i.e., there should be no connections to the inlet of the orifice.
16.2.2.1.1 Before calibrating the meter box, leak-check the system as follows: Fully open the
coarse adjust valve and completely close the bypass valve. Plug die inlet Then turn on the pump and
determine whether there is any leakage. The leakage rate shall be zero; i.e., no detectable movement of
the DGM dial shall be seen for 1 minute.
16.2.2.1.2 Check also for leakages in that portion of the sampling train between the pump and
the orifice meter. See section 5.6 of Method 5,40 CFR part 60, appendix A for die procedure; make any
corrections, if necessary. If leakage is detected, check for cracked gaskets, loose fittings, worn 0-rings,
etc. and make die necessary repairs.
16.2.2.1.3 After determining that die meter box is leakless, calibrate die meter box according to
die procedure given in section 5.3 of Method 5,40 CFR part 60, appendix A. Make sure tiiat die wet test
meter meets die requirements stated in section 7.1.1.1 of Mediod 5,40 CFR part 60, appendix A. Check
die water level in die wet test meter. Record die DGM calibration factor, Y.
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16.2.2.2 Calibration of critical orifices. Set up the apparatus as shown in Figure 5-10 of Method
5,40 CFR part 60, appendix A.
16.2.2.2.1 Allow a warm-up time of IS minutes. This step is important to equilibrate the
temperature conditions through the DGM.
16.2.2.2.2 Leak-check the system as in section 7.2.2.1.1 of Method 5,40 CFR part 60, appendix
A. The leakage rate shall be zero.
16.2.2.2.3 Before calibrating the critical orifice, determine its suitability and the appropriate
operating vacuum as follows: turn on the pump, fully open the coarse adjust valve, and adjust the bypass
valve to give a vacuum reading corresponding to about half of atmospheric pressure. Observe the meter
box orifice manometer reading, DH. Slowly increase the vacuum reading until a stable reading is
obtained on the meter box orifice manometer. Record the critical vacuum for each orifice. Orifices that
do not reach a critical value shall not be used.
16.2.2.2.4 Obtain the barometric pressure using a barometer as described in section 6.1.2 of this
method. Record the barometric pressure, PbB, in mm Hg (in. Hg).
16.2.2.2.5 Conduct duplicate runs at a vacuum of 25 to 50 mm Hg (1 to 2 in. Hg) above the
critical vacuum. The runs shall be at least 5 minutes each. The DGM volume readings shall be in
increments of complete revolutions of the DGM. As a guideline, the times should not differ by more
than 3.0 seconds (this includes allowance for changes in the DGM temperatures) to achieve ±0.5 percent
in K'. Record the information listed in Figure 5-11 of Method 5,40 CFR part 60, appendix A.
16.2.22.6 Calculate K' using Equation 315-11.
. _ ,^.o Ea. 315-11
K — ———^^————
P*.r
where
K' = Critical orifice coefficient, [m3X°K)«]/
[(mm HgXmin)] {[(ffXWl/Kin. HgXmin)]};
T«»b = Absolute ambient temperature, °K(°R).
16.2.2.2.7 Average the K' values. The individual K' values should not differ by more than ±0.5
percent from the average.
16.2.3 Using the critical orifices as calibration standards.
16.2.3.1 Record the barometric pressure.
16.2.3.2 Calibrate the metering system according to the procedure outlined in sections 7.2.2.2. 1
to 7.2.2.2.5 of Method 5, 40 CFR part 60, appendix A. Record the information listed in Figure 5-12 of
Method 5, 40 CFR part 60, appendix A.
1 6.2.3.3 Calculate the standard volumes of air passed through the DGM and the critical orifices,
and calculate the DGM calibration factor, Y, using the equations below:
- K., Vw [Pto + (AH/1 3.6)]/Tm £$
Eq.31S-13
Eg. 3 15-14
where
Verbid) ~ Volume of gas sample passed through the
critical orifice, corrected to standard conditions, dscm (dscf).
K1 = 0.3858 °K/mm Hg for metric units
= 1 7.64 °R/in Hg for English units.
16.2.3.4 Average the DGM calibration values for each of the flow rates. The calibration factor,
Y, at each of the flow rates should not differ by more than ±2 percent from the average.
1 6.2.3.5 To determine the need for recalibrating the critical orifices, compare the DGM Y
-------
factors obtained from two adjacent orifices each time a DGM is calibrated; for example, when checking
orifice 13/2.5, use orifices 12/10.2 and 13/5.1. If any critical orifice yields a DGM Y factor differing by
more than 2 percent from the others, recalibrate the critical orifice according to section 7.2.2.2 of Method
5, 40 CFR part 60, appendix A.
17.0 References.
1. Addendum to Specifications for Incinerator Testing at Federal Facilities. PHS, NCAPC.
December 6,1967.
2. Martin, Robert M. Construction Details of Isokinetic Source-Sampling Equipment
Environmental Protection Agency. Research Triangle Park, NC. APTD-0581. April 1971.
3. Rom, Jerome J. Maintenance, Calibration, and Operation of Isokinetic Source Sampling
Equipment Environmental Protection Agency. Research Triangle Park, NC. APTD-0576. March 1972.
4. Smith, W.S., R.T. Shigehara, and W.F. Todd. A Method of Interpreting Stack Sampling Data.
Paper Presented at the 63rd Annual Meeting of the Air Pollution Control Association, St Louis, MO.
June 14-19,1970.
5. Smith, W.S., et al. Stack Gas Sampling Improved and Simplified With New Equipment
APCA Paper No. 67-119. 1967.
6.. Specifications for Incinerator Testing at Federal Facilities. PHS, NCAPC. 1967.
7. Shigehara, R.T. Adjustment in the EPA Nomograph for Different Phot Tube Coefficients and
Dry Molecular Weights. Stack Sampling News 2:4-11. October 1974.
8. Vollaro, R.F. A Survey of Commercially Available Instrumentation for the Measurement of
Low-Range Gas Velocities. U.S. Environmental Protection Agency, Emission Measurement Branch.
Research Triangle Park, NC. November 1976 (unpublished paper).
9. Annual Book of ASTM Standards. Part 26. Gaseous Fuels; Coal and Coke; Atmospheric
Analysis. American Society for Testing and Materials. Philadelphia, PA. 1974. pp. 617-622.
10. Felix, L.G., G.I. Clinard, G.E. Lacy, and J.D. McCain. Inertial Cascade Impactor Substrate
Media for Flue Gas Sampling. U.S. Environmental Protection Agency. Research Triangle Park, NC
27711. Publication No. EPA-600/7-77-060. June 1977. 83 p.
11. Westlin, P.R., and R.T. Shigehara. Procedure for Calibrating and Using Dry Gas Volume
Meters as Calibration Standards. Source Evaluation Society Newsletter. 2(1):I7-30. February 1978.
12. Lodge, J.P., Jr., J.B. Pate, B.E. Ammons, and G.A. Swanson. The Use of Hypodermic
Needles as Critical Orifices in Air Sampling. J. Air Pollution Control Association. 16.: 197-200. 1966.
18.0 Tables. Diagrams. Flowcharts, and Validation Data
TABLE 31 S-l. Flow Rates for Various Needle Sizes and Tube Lengths.
Gauge/length
(cm)
12/7.6
12/10.2
13/2.5
13/5.1
13/7.6
13/10.2
Flow rate
(liters/min)
32.56
30.02
25.77
23.50
22.37
20.67
Gauge/length
(cm)
14/2.5
14/5.1
14/7.6
15/3.2
15/7.6
15/10.2
Flow rate
(liters/min)
19.54
17.27
16.14
14.16
11.61
10.48
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Paniculate analysis
Plant
Date
Run No.
Filter No.
Amount liquid lost during
transport
Acetone blank volume (ml)
Acetone blank concentration (Eq.3 15-4) (mg/mg)
Acetone wash blank (Eq.3 15-5) (mg)
Container
No. 1
Container
No. 2
Final weight
(mg)
Tare weight (mg)
Total
Less Acetone blank
Weight of particulate matter
Weight gain (mg)
Moisture analysis
Impingers
Silica gel
Final volume
(mg)
Note 1
Initial volume (mg)
Notel
Total
Liquid collected (mg)
FIGURE 315-1. Particulate and MCEM Analyses
Note 1: Convert volume of water to weight by multiplying by the density of water (1 g/ml).
-------
MCEM analysis
Container No.
1
2+2M
3W
3S
Final
weight
(mg)
Tare of
aluminum
dish (mg)
Total
Less acetone wash blank (mg)
(not to exceed 1 mg/1 of
acetone used)
Less methylene chloride wash
blank (mg) (not to exceed
1.5 mg/1 of methylene
chloride used)
Less filter blank (mg)
(not to exceed....
(mg/filter)
MCEM weight (mg)
Weight
gain
E^tof./
Acetone
wash volume
(ml)
E"..
MetS^teinte
wash
volume
(ml)
X>hr
w. =c. P. E^w
wt = CAE^
F>
mUCEOM = 2* mtot»l W» ~ Wt ~ *b
FIGURE 315-1 (ContinuedV Particuiate And MCEM Analyses
*****
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APPENDIX F.7
SW-846 METHOD 0010
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METHOD 0010
MODIFIED METHOD 5 SAMPLING TRAIN
1.0 SCOPE AND APPLICATION
1.1 This method 1s applicable to the determination of Destruction and
Removal Efficiency (ORE) of semivolatile Principal Organic Hazardous Compounds
(POHCs) from incineration systems (PHS, 1967). This method also may be used
to determine particulate emission rates from stationary sources as per EPA
Method 5 (see References at end of this method).
2.0 SUMMARY OF METHOD
2.1 Gaseous and particulate pollutants are withdrawn from an emission
source at an isokinetlc sampling rate and are collected 1n a multicomponent
sampling train. Principal components of the train include a high-efficiency
glass- or quartz-fiber filter and a packed bed of porous polymeric adsorbent
resin. The filter is used to collect organic-laden particulate materials and
the porous polymeric resin to adsorb semivolatile organic species.
Semivolatile species are defined as compounds with boiling points >100*C.
2.2 Comprehensive chemical analyses of the collected sample are
conducted to determine the concentration and Identity of the organic
materials.
3.0 INTERFERENCES
3.1 Oxides of nitrogen (NOX) are possiale interferents 1n the
determination of certain water-soluble compounds such as dloxane, phenol, and
urethane; reaction of these compounds with NOX in the presence of moisture
will reduce their concentration. Other possibilities that could result in
positive or negative bias are (1) stability of the compounds 1n methylene
chloride, (2) the formation of water-soluble organic salts on the resin 1n the
presence of moisture, and (3) the solvent extraction efficiency of water-
soluble compounds from aqueous media. Use of two or more ions per compound
for qualitative and quantitative analysis can overcome interference at one
mass. These concerns should be addressed on a compound-by-compound basis
before using this method.
4.0 APPARATUS AND MATERIALS
4.1 Sampling train;
4.1.1 A schematic of the sampling train used in this method is
shown in Figure 1. This sampling train configuration is adapted from EPA
Method 5 procedures, and, as such, the majority of the required equipment
0010 - 1
Revision 0
Date September 1986
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o
o
»—•
o
I
ro
O 70
PI ro
rt- <
n ->'
ro
a
i-f
II
m
CO
en
Healed Area
Tempeiature Sensor
Probe
Reverse-Type Pitol Tube
nsor T Slack Wall
tine'
X*
f
L ^
P
-md
45P
\ •
Thermometer
Filler Holder
Thermometer
Check Valve
Pilot Manometer
Rccirculation Pump
Orifice
Impingers Ice Bath
Pass Valve
Vacuum Line
Thermometers
Dry Gas Meter Air right Pump
Finure 1. Modified Method 5 Sampling Train.
J
-------
I
wn™ c
NOZZLE
TEMPERATURE
SENSORV THERMOMETER
HEATED AREA
TEMPERATURE SENSOR
FILTER HOLDER
CONDENSER
THERMOMETER
x j T
' ICE BATH \
COOLANT PUMP-^ KNOCKOUT ' 100 m\fl(Water
TEMPERATURE SENSOR
MAIN VACUUM
VALVE ^ GAUGE
METHOD 5
METERING
CONSOLE
VACUUM
LINE
PITOT TUBE
NOZZLE P.RO&E
PROBE TIP DETAIL
Figure 4.2. Schematic of the I2PA Method sampling train.
-------
Is identical to that used in EPA Method 5 determinations. The new
components required are a condenser coll and a sorbent module, which are
used to collect semivolatile organic materials that pass through the
glass- or quartz-fiber filter in the gas phase.
4.1.2 Construction details for the basic train components are given
in APTD-0581 (see Martin, 1971, in Section 13.0, References); commercial
models of this equipment are also available. Specifications for the
sorbent module are provided in the following subsections. Additionally,
the following subsections list changes to APTD-0581 and identify
allowable train configuration modifications.
4.1.3 Basic operating and maintenance procedures for the sampling
train are described in APTD-0576 (see Rom, 1972, in Section 13.0,
References). As correct usage is Important in obtaining valid results,
all users should refer to APTD-0576 and adopt the operating and
maintenance procedures outlined therein unless otherwise specified. The
sampling train consists of the components detailed below.
4.1.3.1 Probe nozzle; Stainless steel (316) or glass with
, sharp, tapered (30* angle) leading edge. The taper shall be on the
outside to preserve a constant I.D. The nozzle shall be buttonhook
or elbow design and constructed from seamless tubing (if made of
stainless steel). Other construction materials may be considered
for particular applications. A range of nozzle sizes suitable for
isokinetic sampling should be available in increments of 0.16 cm
(1/16 in.), e.g., 0.32-1.27 cm (1/8-1/2 in.), or larger if higher
volume sampling trains are used. Each nozzle shall be calibrated
according to the procedures outlined 1n Paragraph 9.1.
4.1.3.2 Probe liner; Borosilicate or quartz-glass tubing with
a heating system capable of maintaining a gas temperature of 120 +
14*C (248 + 25*F) at the exit end during sampling. (The tester may
opt to operate the equipment at a temperature lower than that
specified.) Because the actual temperature at the outlet of the
probe is not usually monitored during sampling, probes constructed
according to APTD-0581 and utilizing the calibration curves of APTD-
0576 (or calibrated according to the procedure outlined in APTD-
0576) are considered acceptable. Either borosillcate or quartz-
glass probe liners may be used for stack temperatures up to about
480*C (900*F). Quartz liners shall be used for temperatures between
480 and 900*C (900 and 1650*F). (The softening temperature for
borosillcate is 820'C (1508*F), and for quartz 1500»C (2732'F).)
Water-cool ing of the stainless steel sheath will be necessary at
temperatures approaching and exceeding 500*C.
4.1.3.3 Pi tot tube; Type S, as described 1n Section 2.1 of
EPA Method 2, or other appropriate devices (Vollaro, 1976). The
pi tot tube shall be attached to the probe to allow constant
monitoring of the stack-gas velocity. The Impact (high-pressure)
opening plane of the pitot tube shall be even with or above the
nozzle entry plane (see EPA Method 2, Figure 2-6b) during sampling.
The Type S pltot tube assembly shall have a known coefficient,
determined as outlined 1n Section 4 of EPA Method 2.
0010 - 3
Revision 0
Date September 1986
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4.1.3.4 Differential pressure gauge; Inclined manometer or
equivalent device as described in Section 2.2 of EPA Method 2. One
manometer shall be used for velocity-head (AP) readings and the
other for orifice differential pressure (AH) readings. _
4.1.3.5 Filter holder; Boroslllcate glass, with a glass frit
filter support and a sealing gasket. The sealing gasket should be
made of materials that will not Introduce organic material Into the
gas stream at the temperature at which the filter holder will be
maintained. The gasket shall be constructed of Teflon or materials
of equal or better characteristics. The holder design shall provide
a positive seal against leakage at any point along the filter
circumference. The holder shall be attached Immediately to the
outlet of the cyclone or cyclone bypass.
4.1.3.6 Filter heating system; Any heating system capable of
maintaining a temperature of 120 + 14*C (248 + 25*F) around the
filter holder during sampling. Other temperatures may be
appropriate for particular applications. Alternatively, the tester
may opt to operate the equipment at temperatures other than that
specified. A temperature gauge capable of measuring temperature to
within 3*C (5.4*F) shall be Installed so that the temperature around
the filter holder can be regulated and monitored during sampling.
Heating systems other than the one shown in APTD-0581 may be used.
4.1.3.7 Organic sampling module; This unit consists of three
sections, Including a gas-conditioning section, a sorbent trap, and
a condensate knockout trap. The gas-conditioning system shall be
capable of conditioning the gas leaving the back half of the filter
holder to a temperature not exceeding 20'C (68*F). The sorbent trap
shall be sized to contain approximately 20 g of porous polymeric
resin (Rohm and Haas XAD-2 or equivalent) and shall be jacketed to
maintain the internal gas temperature at 17 + 3*C (62.5 + 5.4*F).
The most commonly used coolant is ice water from the impinger Ice-
water bath, constantly circulated through the outer jacket, using
rubber or plastic tubing and a peristaltic pump. The sorbent trap
should be outfitted with a glass well or depression, appropriately
sized to accommodate a small thermocouple in the trap for monitoring
the gas entry temperature. The condensate knockout trap shall be of
sufficient size to collect the condensate following gas
conditioning. The organic module components shall be oriented to
direct the flow of condensate formed vertically downward from the
conditioning section, through the adsorbent media, and Into the
condensate knockout trap. The knockout trap is usually similar 1n
appearance to an empty Impinger directly underneath the sorbent
module; it may be oversized but should have a shortened center stem
(at a minimum, one-half the length of the normal impinger stems) to
collect a large volume of condensate without bubbling and
overflowing Into the impinger train. All surfaces of the organic
module wetted by the gas sample shall be fabricated of boroslUcate
glass, Teflon, or other inert materials. Commercial versions of the
0010 - 4
Revision
Date September 1986
-------
complete organic module are not currently available, but may be
assembled from commercially available laboratory glassware and a
custom-fabricated sorbent trap. Details of two acceptable designs
are shown In Figures 2 and 3 (the thermocouple well 1s shown 1n
< Figure 2).
4.1.3.8 Implnqer train; To determine the stack-gas moisture
content, four 500-mL impingers, connected 1n series with leak-free
ground-glass joints, follow the knockout trap. The first, third,
and fourth Impingers shall be of the Greenburg-Smlth design,
modified by replacing the tip with a 1.3-cm (1/2-1n.) I.D. glass
tube extending about 1.3 cm (1/2 1n.) from the bottom of the outer
cylinder. The second Impinger shall be of the Greenburg-Smlth
design with the standard tip. The first and second Impingers shall
contain known quantities of water or appropriate trapping solution.
The third shall be empty or charged with a caustic solution, should
the stack gas contain hydrochloric acid (HC1). The fourth shall
contain a known weight of silica gel or equivalent desiccant.
4.1.3.9 Metering system; The necessary components are a
vacuum gauge, leak-freepump, thermometers capable of measuring
temperature to within 3'C (5.4*F), dry-gas meter capable of
measuring volume to within 1%, and related equipment, as shown 1n
Figure 1. At a minimum, the pump should be capable of 4 cfm free
flow, and the dry-gas meter should have a recording capacity of
0-999.9 cu ft with a resolution of 0.005 cu ft. Other metering
systems capable of maintaining sampling rates within 10X of
isokineticlty and of determining sample volumes to within 2% may be
used. The metering system must be used 1n conjunction with a pi tot
tube to enable checks of 1sok1net1c sampling rates. Sampling trains
using metering systems designed for flow rates higher than those
described 1n APTD-0581 and APTD-0576 may be used, provided that the
specifications of this method are met.
4.1.3.10 Barometer; Mercury, aneroid, or other barometer
capable of measuring atmospheric pressure to within 2.5 mm Hg (0.1
in. Hg). In many cases the barometric reading may be obtained from
a nearby National Weather Service station, 1n which case the station
value (which is the absolute barometric pressure) 1s requested and
an adjustment for elevation differences between the weather station
and sampling point is applied at a rate of minus 2.5 mm Hg (0.1 in.
Hg) per 30-m (100 ft) elevation increase (vice versa for elevation
decrease).
4.1.3.11 Gas density determination equipment; Temperature
sensor and pressure gauge (asdescribedin Sections 2.3 and 2.4 of
EPA Method 2), and gas analyzer, 1f necessary (as described in EPA
Method 3). The temperature sensor Ideally should be permanently
attached to the pltot tube or sampling probe in a fixed
configuration such that the tip of the sensor extends beyond the
leading edge of the probe sheath and does not touch any metal.
0010 - 5
Revision 0
Date September 1986
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or
168 mm
o
o
t—'
o
I
I
28/12
Ball Joint
l-11/16" or 45 mm
I
/) O
3
0
40 RC Glass Frit
Figure 2. Adsorbent Sampling System.
28/12 Socket Joint
Water Jacket
J
-------
28/12
XAD-2Trap. —
Coarse Frit
28/12
Thermocouple Well
28/12
XAD • 2 Trap and Condenser Coil
-------
0010 - 7
Revision 0
Date September 1986
-------
Alternatively, the sensor may be attached just prior to use in the
field. Note, however, that 1f the temperature sensor is attached in
the field, the sensor must be placed in an interference-free
arrangement with respect to the Type S pi tot tube openings (see EPA
Method 2, Figure 2-7). As a second alternative, if a difference of
no more than IX in the average velocity measurement is to be
introduced, the temperature gauge need not be attached to the probe
or pi tot tube.
4.1.3.12 Cal1bratlon/f1 eld-preparation record; A permanently
bound laboratory notebook, in which duplicate copies of data may be
made as they are being recorded, is required for documenting and
recording calibrations and preparation procedures (I.e., filter and
silica gel tare weights, clean XAD-2, quality assurance/quality
control check results, dry-gas meter, and thermocouple calibrations,
etc.). The duplicate copies should be detachable and should be
stored separately in the test program archives.
4.2 Sample Recovery;
4.2.1 Probe liner: Probe nozzle and organic module conditioning
section brushes; nylon bristle brushes with stainless steel wire handles
are required. The probe brush shall have extensions of stainless steel,
Teflon, or inert material at least as long as the probe. The brushes
shall be properly sized and shaped to brush out the probe liner, the
probe nozzle, and the organic module conditioning section.
4.2.2 Wash bottles: Three. Teflon or glass wash bottles are
recommended; polyethylene wash bottles should not be used because organic
contaminants may be extracted by exposure to organic solvents used for
sample recovery.
4.2.3 Glass sample storage containers: Chemically resistant,
borosilicate amber and clear glass bottles, 500-mL or 1,000-mL. Bottles
should be tinted to prevent action of light on sample. Screw-cap liners
shall be either Teflon or constructed so as to be leak-free and resistant
to chemical attack by organic recovery solvents. Narrow-mouth glass
bottles have been found to exhibit less tendency toward leakage.
4.2.4 Petrl dishes: Glass, sealed around the circumference with
wide (1-1n.) Teflon tape, for storage and transport of filter samples.
4.2.5 Graduated cylinder and/or balances: To measure condensed
water to the nearest 1 mL or 1 g. Graduated cylinders shall have
subdivisions not >2 mL. Laboratory triple-beam balances capable of
weighing to +0.5 g or better are required.
4.2.6 Plastic storage containers: Screw-cap polypropylene or
polyethylene containers to store silica gel.
4.2.7 Funnel and rubber policeman: To aid in transfer of silica
gel to container (not necessary if silica gel is weighed in field).
0010 - 8
Revision 0
Date September 1986
-------
4.2.8 Funnels: Glass, to aid 1n sample recovery.
4.3 Filters: Glass- or quartz-fiber filters, without organic binder,
exhibiting at least 99.95% efficiency «0.05X penetration) on 0.3-ura dloctyl
phthalate smoke particles. The filter efficiency test shall be conducted In
accordance with ASTM standard method 02986-71. Test data from the supplier's
quality control program are sufficient for this purpose. In sources
containing S02 or $03, the filter material must be of a type that 1s
unreactlve to SO? or $03. Reeve Angel 934 AH or Schlelcher and Schwell 13
filters work well under these conditions.
4.4 Crushed 1ce; Quantities ranging from 10-50 Ib may be necessary
during a sampling run, depending on ambient air temperature.
4.5 Stopcock grease; Solvent-Insoluble, heat-stable s111cone grease.
Use of s111 cone grease upstream of the module 1s not permitted, and amounts
used on components located downstream of the organic module shall be
minimized. SlUcone grease usage 1s not necessary if screw-on connectors and
Teflon sleeves or ground-glass joints are used.
4-6 Glass wool; Used to plug the unfritted end of the sorbent module.
The glass-wool fiber should be solvent-extracted with methylene chloride 1n a
Soxhlet extractor for 12 hr and air-dried prior to use.
5.0 REAGENTS
5.1 Adsorbent resin; Porous polymeric resin (XAD-2 or equivalent) Is
recommended"!These resins shall be cleaned prior to their use for sample
collection. Appendix A of this method should be consulted to determine
appropriate precleanlng procedure. For best results, resin used should not
exhibit a blank of higher than 4 mg/kg of total chromatographable organics
(TCO) (see Appendix B) prior to use. Once cleaned, resin should be stored In
an airtight, wide-mouth amber glass container with a Teflon-lined cap or
placed in one of the glass sorbent modules tightly sealed with Teflon film and
elastic bands. The resin should be used within 4 wk of the preparation.
5.2 Silica gel; Indicating type, 6-16 mesh. If.previously used, dry at
175'C (350*F) for 2 hr before using. New silica gel may be used as received.
Alternatively, other types of desiccants (equivalent or better) may be used,
subject to the approval of the Administrator.
5.3 Impinqer solutions; Distilled organic-free water (Type II) shall be
used, unless sampling is Intended to quantify a particular inorganic gaseous
species. If sampling is intended to quantify the concentration of additional
species, the impinger solution of choice shall be subject to Administrator
approval. This water should be prescreened for any compounds of Interest.
One hundred mL will be added to the specified impinger; the third implnger 1n
the train may be charged with a basic solution (1 N sodium hydroxide or sodium
acetate) to protect the sampling pump from acidic gases. Sodium acetate
should be used when large sample volumes are anticipated because sodium
hydroxide will react with carbon dioxide 1n aqueous media to form sodium
carbonate, which may possibly plug the Impinger.
0010 - 9
Revision 0
Date September 1986
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5.4 Sample recovery reagents;
5.4.1 Methylene chloride: D1st1lled-1n-glass grade 1s required for
sample recovery and cleanup (see Note to 5.4.2 below).
5.4.2 Methyl alcohol: D1st1lled-1n-glass grade 1s required for
sample recovery and cleanup.
NOTE: Organic solvents from metal containers may have a high
residue blank and should not be used. Sometimes suppliers
transfer solvents from metal to glass bottles; thus blanks shall
be run prior to field use and only solvents with low blank value
(<0.001%) shall be used.
5.4.3 Water: Water (Type II) shall be used for rinsing the organic
module and condenser component.
6.0 SAMPLE COLLECTION, PRESERVATION, AND HANDLING
6.1 Because of complexity of this method, field personnel should be
trained 1n and experienced with the test procedures 1n order to obtain
reliable results.
6.2 Laboratory preparation;
6.2.1 All the components shall be maintained and calibrated
according to the procedure described 1n APTD-0576, unless otherwise
specified.
6.2.2 Weigh several 200- to 300-g portions of silica gel 1n
airtight containers to the nearest 0.5 g. Record on each container the
total weight of the silica gel plus containers. As an alternative to
prewelghlng the silica gel, It may Instead be weighed directly 1n the
Implnger or sampling holder just prior to train assembly.
6.2.3 Check filters visually against light for irregularities and
flaws or pinhole leaks. Label the shipping containers (glass Petrl
dishes) and keep the filters 1n these containers at all times except
during sampling and weighing.
6.2.4 Desiccate the filters at 20 + 5.6*C (68 + 10»F) and ambient
pressure for at least 24 hr, and weigh at intervals of~at least 6 hr to a
constant weight (I.e., <0.5-mg change from previous weighing), recording
results to the nearest 0.1 mg. During each weighing the filter must not
be exposed for more than a 2-m1n period to the laboratory atmosphere and
relative humidity above 50%. Alternatively (unless otherwise specified
by the Administrator), the filters may be oven-dried at 105»C (220*F) for
2-3 hr, desiccated for 2 hr, and weighed.
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6.3 Preliminary field determinations:
6.3.1 Select the sampling site and the minimum number of sampling
points according to EPA Method 1 or as specified by the Administrator.
Determine the stack pressure, temperature, and range of velocity heads
using EPA Method 2. It 1s recommended that a leak-check of the pitot
lines (see EPA Method 2, Section 3.1) be performed. Determine the stack-
gas moisture content using EPA Approximation Method 4 or Its alternatives
to establish estimates of isokinetic sampling-rate settings. Determine
the stack-gas dry molecular weight, as described In EPA Method 2, Section
3.6. If Integrated EPA Method 3 sampling 1s used for molecular weight
determination, the Integrated bag sample shall be taken simultaneously
with, and for the same total length of time as, the sample run.
6.3.2 Select a nozzle size based on the range of velocity heads so
that 1t 1s not necessary to change the nozzle size 1n order to maintain
1sok1net1c sampling rates. During the run, do not change the nozzle.
Ensure that the proper differential pressure gauge 1s chosen for the
range of velocity heads encountered (see Section 2.2 of EPA Method 2).
6.3.3 Select a suitable probe Uner and probe length so that all
traverse points can be sampled. For large stacks, to reduce the length
of the probe, consider sampling from opposite sides of the stack.
6.3.4 A minimum of 3 dscm (105.9 dscf) of sample volume 1s required
for the determination of the Destruction and Removal Efficiency (ORE) of
POHCs from incineration systems. Additional sample volume shall be
collected as necessitated by analytical detection limit constraints. To
determine the minimum sample volume required, refer to sample
calculations 1n Section 10.0.
6.3.5 Determine the total length of sampling time needed to obtain
the identified minimum volume by comparing the anticipated average
sampling rate with the volume requirement. Allocate the same time to all
traverse points defined by EPA Method 1. To avoid timekeeping errors,
the length of time sampled at each traverse point should be an Integer or
an integer plus one-half min.
6.3.6 In some circumstances (e.g., batch cycles) 1t may be
necessary to sample for shorter times at the traverse points and to
obtain smaller gas-sample volumes. In these cases, the Administrator's
approval must first be obtained.
6.4 Preparation of collection train;
6.4.1 During preparation and assembly of the sampling train, keep
all openings where contamination can occur covered with Teflon film or
aluminum foil until just prior to assembly or until sampling 1s about to
begin.
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6.4.2 Fill the sorbent trap section of the organic module with
approximately 20 g of clean adsorbent resin. While filling, ensure that
the trap packs uniformly, to eliminate the possibility of channeling.
When freshly cleaned, many adsorbent resins carry a static charge, which
will cause clinging to trap walls. This may be minimized by filling the
trap in the presence of an antistatic device. Commercial antistatic
devices include Model-204 and Model-210 manufactured by the 3M Company,
St. Paul, Minnesota.
6.4.3 If an impinger train is used to collect moisture, place 100
ml of water in each of the first two impingers, leave the third Impinger
empty (or charge with caustic solution, as necessary), and transfer
approximately 200-300 g of prewelghed silica gel from Its container to
the fourth Impinger. More silica gel may be used, but care should be
taken to ensure that it 1s not entrained and carried out from the
Impinger during sampling. Place the container 1n a clean place for later
use in the sample recovery. Alternatively, the weight of the silica gel
plus Impinger may be determined to the nearest 0.5 g and recorded.
6.4.4 Using a tweezer or clean disposable surgical gloves, place a
labeled (Identified) and weighed filter 1n the filter holder. Be sure
that the filter 1s properly centered and the gasket properly placed to
prevent the sample gas stream from circumventing the filter. Check the
filter for tears after assembly 1s completed.
6.4.5 When glass liners are used, Install the selected nozzle using
a V1ton-A 0-r1ng when stack temperatures are <260*C (500*F) and a woven
glass-fiber gasket when temperatures are higher. See APTD-0576 (Rom,
1972) for details. Other connecting systems utilizing either 316
stainless steel or Teflon ferrules may be used. When metal liners are
used, install the nozzle as above, or by a leak-free direct mechanical
connection. Mark the probe with heat-resistant tape or by some other
method to denote the proper distance Into the stack or duct for each
sampling point.
6.4.6 Set up the train as 1n Figure 1. During assembly, do not use
any silicone grease on ground-glass joints that are located upstream of
the organic module. A very light coating of sill cone grease may be used
on all ground-glass joints that are located downstream of the organic
module, but it should be limited to the outer portion (see APTD-0576) of
the ground-glass joints to minimize sillcone-grease contamination.
Subject to the approval of the Administrator, a glass cyclone may be used
between the probe and the filter holder when the total particulate catch
is expected to exceed 100 mg or when water droplets are present in the
stack. The organic module condenser must be maintained at a temperature
of 17 + 3*C. Connect all temperature sensors to an appropriate
potentiometer/display unit. Check all temperature sensors at ambient
temperature.
6.4.7 Place crushed ice around the Impingers and the organic module
condensate knockout.
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6.4.8 Turn on the sorbent module and condenser coll coolant
redrculatlng pump and begin monitoring the sorbent module gas entry
temperature. Ensure proper sorbent module gas entry temperature before
proceeding and again before any sampling 1s Initiated. It 1s extremely
Important that the XAD-2 resin temperature never exceed 50*C (122'F),
because thermal decomposition will occur. During testing, the XAD-2
temperature must not exceed 20*C (68*F) for efficient capture of the
semi volatile species of Interest.
6.4.9 Turn on and set the filter and probe heating systems at the
desired operating temperatures. Allow time for the temperatures to
stabilize.
6.5 Leak-check procedures
6.5.1 Pre-test leak-check:
6.5.1.1 Because the number of additional Intercomponent
connections 1n the Semi-VOST train (over the M5 Train) Increases the
possibility of leakage, a pre-test leak-check 1s required.
6.5.1.2 After the sampling train has been assembled, turn on
and set the filter and probe heating systems at the desired
operating temperatures. Allow time for the temperatures to
stabilize. If a V1ton A 0-r1ng or other leak-free connection 1s
used 1n assembling the probe nozzle to the probe Uner, leak-check
the train at the sampling site by plugging the nozzle and pulling a
381-mm Hg (15-1n. Hg) vacuum.
(NOTE: A lower vacuum may be used, provided that 1t Is not exceeded
during the test.)
6.5.1.3 If an asbestos string 1s used, do not connect the
probe to the train during the leak-check. Instead, leak-check the
train by first attaching a carbon-filled leak-check 1mp1nger (shown
1n Figure 4) to the Inlet of the filter holder (cyclone, 1f applic-
able) and then plugging the Inlet and pulling a 381-mm Hg (15-1n.
Hg) vacuum. (Again, a lower vacuum may be used, provided that 1t 1s
not exceeded during the test.) Then, connect the probe to the train
and leak-check at about 25-mro Hg (l-1n. Hg) vacuum; alternatively,
leak-check the probe with the rest of the sampling train 1n one step
at 381-mm Hg (15-1n. Hg) vacuum. Leakage rates 1n excess of 4X of
the average sampling rate or >0.00057 m3/m1n (0.02 cfm), whichever
1s less, are unacceptable.
6.5.1.4 The following leak-check Instructions for the sampling
train described 1n APVD-0576 and APTD-0581 may be helpful. Start
the pump with fine-adjust valve fully open and coarse-adjust valve
completely closed. Partially open the coarse-adjust valve and
slowly close the fine-adjust valve until the desired vacuum 1s
reached. Do not reverse direction of the fine-adjust valve; this
will cause water to back up Into the organic module. If the desired
vacuum 1s exceeded, either leak-check at this higher vacuum or end
the leak-check, as shown below, and start over.
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CKOSS SECTIQMI
Lt»k Testing Apparatus
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