United States
         Environmental Protection
         Agency
Office of Air Quality
Planning and Standards
Research Tnangle Park, NC 27711
EPA-456/B-94-002
December, 1994
         Air
vvEPA  HAP-PRO MODEL USER'S MANUAL
         Version 2.0
               control    $  technology center

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                                 EPA-456/B-94-002
    HAP-PRO
            Version 2.0
          User's Manual
         EPA Contract 68-D1-0116
          Work Assignment III-4
             Prepared for:
           Joseph Steigerwald
   Office of Air Quality Planning and Standards
Information Transfer and Program Integration Division
       EPA Control Technology Center
      Research Triangle Park, NC 27711
                        U,S. Environmental Protection Agency
                Bv.      Region 5, Library (PL-12J)
                        77 West Jackson Boulevard, 12th Floor
                        Chicago, IL 60604-3590
   O PACIFIC ENVIRONMENTAL SERVICES, INC.
    5001 South Miami Blvd., Suite 300
    Post Office Box 12077
    Research Triangle Park, NC 27709-2077
    (919) 941-0333

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                             EPA REVIEW NOTICE

This report has been reviewed by the U.S. Environmental Protection Agency, and
approved for publication.  Approval does not signify that the contents necessarily
reflect the views and policy of the Agency, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

This document is available to the public through the National Technical Information
Service, Springfield, Virginia 22161.
Trademarks

FoxPro MS-DOS is a trademark of Microsoft Corporation, Bellevue, WA.
Other brands and products are trademarks of their respective holders.

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Contents

Preface 	 1
       Purpose  	1
       Technical Note	1

Introduction  	2
       Changes in this Version	2
       Installation  	3
             To Install HAP-PRO from Disks	3
             To Install HAP-PRO from the Bulletin Board	4
       Starting HAP-PRO	4
       Hardware Requirements	4
       System Files  	5
       Database Files	5

Overview	6
       Logging On	6
       Main Menu	7
       Data Screens	9
       Commands  	13
       Help  	14
       Maintenance  	15
             Backup	15
       Calculating Results	16
       Expert Review System	20
             Carbon Adsorber	21
             Thermal Incinerator	22
             Catalytic Incinerator	23
             Using Analysis	24
             Printing Review Results  	26

Data Entry	28
       Adding Records	28
       Editing Records  	29
             Facility Data  	31
             Stream Data	33
             Control Device	37
             HAP Pollutants	40
                   Pollutant List   	40
                   SIC Category   	41

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Reports  	44
       Generating a Report  	44
             List Facilities by Stream Type  	45
             List Facilities by Pollutant	46

Appendix A - Costing Methodology	48
       Total Capital Investment	48
       Annual Operating Costs	49
11

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Preface

Purpose
             The primary purpose of the Hazardous Air Pollutant Program (HAP-PRO) is to
             assist permit engineers in reviewing applications for control of air toxics.
             HAP-PRO calculates the capital and annual costs for up to six different volatile
             organic compounds (VOCs) and three particulate control devices,  including
             selected engineering parameters.  Calculations used by the program mirror those
             presented in the EPA Handbook,  Control Technologies for Hazardous Air
             Toxics (June 1991)(EPA-625/6-91/014) and the EPA's Control Cost Manual
             (March 1990)(EPA-450/3-90/006).

             A secondary purpose of HAP-PRO is to generate reports that list all facilities
             containing:

             o     A specified pollutant in their emission stream(s), or

             o     A specified type of emission stream (for example, organic  or inorganic
                    vapors and particulates).

             HAP-PRO also includes an expert review system for the design of thermal
             incinerators, catalytic incinerators, and carbon adsorber systems.  The program
             reviews the design results generated, makes recommendations for  changes, and
             allows easy evaluation of design sensitivities.
Technical Note
             HAP-PRO was developed using FoxPro version 2.5, a Relational Database
             Management System developed by Microsoft Corporation, Bellevue, WA.

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Introduction

Changes in this Version

            The following changes were made from version 1.2 to version 2.0:

             1.     The system was redesigned for improved accuracy of calculations and
                   better performance.

            2.     The data entry screens were modified to be consistent for all data
                   groups.

            3.     The system was modified to allow multiple Control Devices to be
                   associated with a Stream.  This allows users to run calculations on
                   different Control  Devices for the same Stream and HAPs and compare
                   the results.

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Installation
To Install HAP-PRO from Disks:
              1.      Insert the HAP-PRO Version 2.0 Installation/Upgrade Disk 1 of 2 into
                     the disk drive of your computer and enter:

                     A: INSTALL

                     Note: You should use the drive letter of your disk drive, for most users
                     this is drive A.
2.
3.
                     The installation screen opens.
                                I
                    INSTALL HAP-PRO
                                   Developed for:
                                   U.S. EPA
                                   Control Technology Center
                                   Research Triangle Park, NC  27711
                                   Developed by:
                                   Pacific Environmental  Services, Inc.
                                   P. 0. Box 12077
                                   Research Triangle Park, NC  27709
                       Press any key to continue 	
                     Press any key to continue onto the next screen and follow the
                     instructions.  You will be prompted when you need to insert Disk 2 of 2.
       To accept the default installation parameters, continue to press
       the installation is complete.
                                                                                       until

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To Install HAP-PRO from the Bulletin Board:

             1.     Copy INSTALL.BAT and HAP_20.EXE from the bulletin board into the
                   directory where you want the software to reside (the directory where the
                   previous version of HAP-PRO resides, if you have a previous version).

             2.     Enter INSTALL at the DOS prompt.

Starting HAP-PRO

             The installation process is the same whether you are doing a new installation or
             an upgrade from a previous version.

             After the installation is complete, enter HAP-PRO at the DOS prompt to
             execute version 2.0.

             HAP-PRO will convert previous version data at this time. If the previous
             version is not 1.2 the software will warn you and give you the choice to
             continue or cancel the conversion.

             Note: If you updated to version 2.0 from a version prior to version 1.2,  some
             existing data files may be lost or corrupted.

Hardware Requirements

             o     IBM PC/XT/AT or compatible

             o     515K minimum free RAM

             o     Hard disk with a minimum of 4.2 megabytes of free storage space for
                   installation

             o     Monochrome or CGA/EGA/VGA color monitor

             o     MS-DOS version 3.1 or greater.

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System Files
           File Name
           HAP-PRO. EXE
           FOXD250B.ESO
           FOXD250B.ESL
           FOXDX25B.ESL
Purpose
Database Files
           File Name
           CONTROLDBF
           HAP.DBF
           MEMO.DBF
           MEMO.FPT
           PLANT.DBF
           PLANT. FPT
           STREAM. DBF
           DEVICE.DBF
           SIC.DBF
           HAPLIST.DBF
           LOOKUP.DBF
           STATES. DBF
           SICLINK.DBF
           STRCNTRL.DBF
           HELP.DBF
           RESULTS.DBF
Compiled Program Code
FoxPro Runtime Module
FoxPro Runtime Module
FoxPro Runtime Module
Purpose
Data File for all Control types
Data File for HAPs
Temporary Work File for FACILITY NOTES
Temporary Work File for Facility Notes
Data File for Facility
Memo File for Facility Notes
Data File for Stream Parameters
Data File for Device Parameters
Data File for HAP selection
Data File for HAP defaults
Data File for HAP selection
Data File for State selection
Data File for HAP selection
Data File for Control Device defaults
Data File for Help information
Data File for Review Module

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Overview

Logging On
               When you start HAP-PRO, the Welcome Screen is the first screen that appears.
                                          -WELCOME [Read Only]-

                                                HAP-PRO

                                              Version 2.0
                                            Joseph Steigerwald
                                        Control Technology Center
                                        Information Transfer Group
                                    U.S. Environmental  Protection Agency
                                              (919) 541-0800
                                      **********
                                                         ***********
                                                ATTENTION
                   Version 2.0 of HAP-PRO has added the expert review screens to both the
                   thermal and catalytic incinerator modules.  Including the carbon adsorber
                   module, there are now three modules which give expert review and have
                   been verified for calculation accuracy.  Since the remaining six modules
                   do not have expert review and analysis capabilities,  users may want to
                   verify the results.  Expert review screens for these six modules will be
                   added in future upgrades to the program.
                                      ********************************
                            Use 1  1  PgUp PgDn to Move  Cursor or ENTER to Continue
               This screen shows the program's purpose.  It also shows the CTC Hotline
               number, (919) 541-0800, to call to get help if you have difficulty using this
               program. Use the 0,  0,  HPSUPJ , and If pa DN| keys to read the entire screen.
               Press
to continue. The following window opens.
                     Enter Your Initials:
               Enter your initials.  HAP-PRO uses this information to stamp any modified
               records.

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Main Menu
             The Main Menu appears after you enter your initials.  It provides access to the
             data entry screens, and the report and database maintenance functions.

HAP-PRO Version 2.0





Use 1 anc
Us« th

A)
B)
C)
0)
E)
F)
Enter /View FacitJtySata
List Facilities by Stream Type
List Facilities by Pollutant
Rebui Id all Indexes
Remove Records Marked for Deletion
EXIT this System






1 to move cursor -- Press ENTER to Make Selection
s selection: to ADOr EDIT, CALCULATE f*s
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This table briefly describes each Main Menu selection:
Select...                                  To ...
A) Enter/View Data
Access to data about each
source.
B)  List Facilities by Stream Type
Generate a report listing all
facilities that have a specified
stream type (organic or
inorganic vapors and
particulates).
C)  List Facilities by Pollutant
Generate a report listing all
facilities that have a specified
pollutant (such as ammonia,
benzene, or toluene).
D)  Rebuild all Indexes
Rebuild all indexes.
E)  Remove Records Marked for Deletion   Permanently remove all records
                                           marked for deletion (pack) and
                                           rebuild all indexes.
F)  EXIT this System
Exit the HAP-PRO program.

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Data Screens
                Selection A) EnterA/iew Data on the Main Menu accesses the facility data
                screens.
                                               FACILITY
                   Company: CCM Example
                    Desc.: test ccm description
                    Street: 2409 Drexel  Street
                     City: Woodbridge
                    State: VA        Zip: 22192-0000
          Contact: Lee MuHeady
         Telephone: (703)494-1307
           Permit: 01/02/94
          Reviewer: gmp
          Streams:  20
                          EMISSION STREAMS
                   Stream   Type
                                                              CONTROL DEVICES
Status   Device
                                  Statu
                      1   INORGANIC PARTICULATE
        ^FABRIC FILTER
         ELECTROSTATIC PRECIPATATOR
                                         HAZARDOUS AIR POLLUTANTS
                     Pollutant
                                                               Cone (ppmv)
                                                                                Stat
ACETALDEHYDE
XAMMONIUM BROMIDE
20.0
0.0
A
A
                  Last Updated by: LWM  Date:  11/18/94        Press F5 for Facility Not
                                Status may be "A" = Active or "D" = Deleted
                                          Searches for a Facility Record

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             HAP-PRO sorts the records in alphabetical order by facility name and organizes
             them into five groups. This table describes each group.
             Group                    Description                            	
             Facility
Name, address, and principal activity of the
facility; the reviewer's name; and the number of
emission streams.
             Emission Stream
Stream type, flow rate, heat content, and so forth,
of the specified emission stream.  You can assign
multiple streams to each facility.
             Control Device
Control device assigned to an emission stream.
Details design and cost parameters. You can only
assign one control device to any one emission
stream.
             Hazardous Air Pollutants
Pollutants or HAPs in a given emission stream,
including concentration and other parameters.
You can assign multiple pollutants to any stream.
             Facility Notes
Miscellaneous notes about a facility or permit.
Press Flfor Notes.
10

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The data is organized with any number of Streams per Facility and any number
of Devices and HAPs per Stream.  Refer to the chapter on Data Entry for
complete instructions on how to enter and edit data.  The following is a general
overview of data entry showing how the data is related.

To add or edit data for a Facility:

1.      or  the desired Facility.  (Refer to the sections on
      Adding Records, Editing Records, and Facility Data in the chapter on
      Data Entry for complete instructions on how to do this.)

       The Stream data entered will be for this Facility.

2.     Select the Stream field to open a selection list.  To do this either Tab
       [§j to  the Stream field and press I^ERI ; or click on the Stream field
       using the mouse.  (Refer to the section on Stream Data.)

       The data displayed in the Control Device and HAPs areas of this screen
       change to show the entries for the selected Stream.

3.     You may open the data entry/edit windows for these  fields by double-
       clicking on the item with the mouse.  (Refer  to the sections on Control
       Device and HAP Pollutants.)
                                                                       11

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             The data that comprise the emission stream, control device, and HAPs can be
             thought of as three separate tables, which consist of three to four columns. This
             figure shows the STREAM PARAMETER SELECTION LIST.
r CTDFAM PARAMFTFP
EMISSION STREAM NUMBER = 1
PARAMETER
Stream Type - INORGANIC PARTICULATE
Maximum Flow Rate (scfm)
Stream Temperature (deg F)
Oxygen Content (%)
Moisture Content (%)
Stream Pressure (mmHg)
Mean Particle Diameter (Ug)
Particulate Content (gr/scf)
S03 Concentration (ESPs only, ppmv)
Drift Velocity (ESPs only, ft/s)
< Ok >
cci nrr Trtkj 1 T QT 1

APPLICANT
4
5000
100
20.0
0.0
760.0
0.000
0.000
0.000
0.000



DEFAULT VERIFIED

N
77 N
20.0 N
N
760.0 N
N
N
N



             The following table lists and describes each column. The chapter on Data Entry
             provides further detail.
             Column         Function
             PARAMETER
Identifies the parameter. The unit of measure is in
parentheses.
             APPLICANT
Displays the value entered.  Initially defaults to the value
recorded in the third column (if any).  HAP-PRO uses the
Applicant values to calculate capital and operating costs.
             DEFAULT       Displays the default value for the given parameter, if any.
                             You cannot edit this value.

             VERIFIED       Records confidence that the applicant value is correct.  Also
                             used to note whether the figures have been double-checked.
12

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Commands
             To execute a command, either:

             o     Enter the first letter of the command

             o     Highlight the desired command (use either the cursor or the mouse) and
                   preSS IENTERJ ; or

             o     Click on the command using the mouse.

             If you make an incorrect selection, press ffscj to return the cursor to the
             command line. The  command is highlighted by default.

             This table briefly describes the purpose of each command.
             Select...     To . . .	

                   Search for a facility by its  name. When the selection list
             	displays, select the desired facility.	

                   Change data for groups: Facility, Stream, Control Device, or
                           HAPs. To edit/view the contents of the note field, however,
                           press function key 0.
             
Enter data for groups  not previously in the system.
                Mark the currently selected record for deletion.  Records aren't
                           permanently deleted until the database is packed, using option
                           E) Remove Records Marked for Deletion on the Main
                           Menu.  Until then, these records can be undeleted  using the
                            Undelete command.




Undelete the currently selected record.
Skip to the next facility in the database.
Skip to the previous facility in the database.
Calculate capital and operating costs for the selected emission
stream.
                Exit to the Main Menu.
                                                                                 13

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Help
               Help is available through pop-up lookup tables or text-based notes.

               Both types of help are accessed through the edit windows for the stream, control
               device, and HAP groups.  While in the Applicant value field, press 0 for a
               lookup table or 0for the text-based notes.  This is described in further detail in
               the section on Data Entry.
                                  -Press ESC to Exit or 1  I  to Scroll Text-
                   Maximum Flow Rate (scfm)

                    The value to be input is the maximum value of the emission stream flowrate
                    in standard cubic feet per minute (scfm).  If the emission stream happens
                    to be in actual cubic feet per minute (acfm), the following formula can be
                    used to convert acfm to scfm:

                                         Qe = Qe,a  [537/Te + 460]

                   Where:  Qe = Maximum emission stream flowrate, scfm.
                          Qe,a = Maximum emission stream flowrate,  acfm.
                          Te = Temperature of emission stream, »F.

                   Example:  Qe,a = 20,000 acfm.
                            Te = 120 of
14

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Maintenance

             The following Main Menu selections provide database maintenance.
             Select. . .	To . .  .

             D) Rebuild all Indexes	Rebuild all indexes.	

             E) Remove Records Marked for Deletion   Purge (pack) the database of all
                                                       records marked for deletion and
             	rebuild all indexes.	

Backup
             A third important database maintenance function not currently built into this
             system is system backup.  You should use the DOS backup utility or another
             utility to periodically back up all files, or at least the data files (*.DBF, *.FPT).

             To use the DOS backup utility:

             1.     Ensure that the system path permits access to the backup command.

             2.     Enter the following command at the DOS prompt:

                   BACKUP C:\HAP-PRO\** A:

             To restore the data, enter  the following command:

             1.     Ensure that the system path permits access to the backup command.

             2.     Enter the following command at the DOS prompt:

                   RESTORE A: C:\HAP-PRO\**

             Note: This example assumes that HAP-PRO is installed on drive C and drive A
             is where you wish to backup the data. If HAP-PRO is on another drive or
             subdirectory, replace C:\HAP-PRO as appropriate. If you wish to backup the
             data to a different drive, replace A: as appropriate.
                                                                                 15

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Calculating Results
             HAP-PRO calculates values of important engineering parameters for each
             evaluated control system. The calculated values presented for each control
             device correspond to those values calculated in the revised HAP manual which
             are considered necessary to perform a permit review.  The calculated values are
             not definitive, they are a "ball park" reference to which the applicant's design is
             compared.

             HAP-PRO calculates design results by executing the steps outlined in the next
             section.  The example is the design of a carbon adsorber system, which is one
             of the three air pollution control systems for which HAP-PRO provides "expert"
             comments on the design.  Expert review is also available for thermal and
             catalytic incinerator designs.  The  expert system reviews the design results
             generated, makes recommendations for changes, and allows for design
             sensitivity analysis in a spreadsheet-like environment. Although the remaining
             six control system design routines  (flare, packed column scrubber, condenser,
             fabric filters, venturi scrubber, and ESP) do not provide expert review or allow
             for interactive analysis changes currently, future plans are to create this option
             for all systems that HAP-PRO evaluates.
16

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Follow these steps to calculate results for the three systems that utilize
HAP-PRO's expert analysis.
1.     Select Enter/View Data from the Main Menu. The Data Screen
       appears.
                             FACILITY
  Company: CCM Example
    Desc.: test ccm description
   Street: 2409 Drexel Street
     City: Uoodbridge
    State: VA       Zip: 22192-0000
          Contact: Lee Mulleady
        Telephone: (703)494-1307
           Permit: 01/02/94
         Reviewer: gmp
          Streams:  20
          EMISSION STREAMS
  Stream  Type
               CONTROL DEVICES
Status   Device
                                Stat
     1   INORGANIC PARTICULATE
                                   >-FABRIC FILTER
                                    ELECTROSTATIC PRECIPATATOR
                       HAZARDOUS AIR  POLLUTANTS
     Pollutant
                                            Cone (ppmv)
                                                            Stat
>-ACETALDEHYDE
AMMONIUM BROMIDE
20.0
0.0
A
A
  Last Updated by:  LWM  Date:  11/18/94       Press F5 for  Facility Not
               Status may be "A" = Active or "D" = Deleted
                        Searches for  a Facility Record
2.      Select .  The SELECT DESIRED FACILITY window opens.
          ,	1 SELECT DESIRED  FACILITY ]	,
          CCM Example
          Company Test 1
                                                                                17

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              3.     Select the desired facility from the selection list. HAP-PRO updates the
                     Data Screen.
                                           FACILITY
                 Company: Company Test 1
                  Desc.: desc
                 Street: street x
                   City: city x
                  State: VA       Zip: 22192-0000
         Contact: Alan Thomas
        Telephone: (919)777-2222
          Permit: 01/05/95
         Reviewer: Reviewer x
         Streams:   5
                       EMISSION STREAMS
                 Stream  Type
                                                       CONTROL DEVICES
Status   Device
                   1   ORGANIC  VAPOR
                                                >-THERMAL INCINERATOR
                                     HAZARDOUS AIR POLLUTANTS
                   Pollutant
                                                        Cone (ppmv)
                XACENAPHTHENE
                                                                0.0
                Last Updated by: SKH  Date: 11/29/94       Press F5 for Facility Note:
                             Status may be "A" = Active or "D" = Deleted
                                     Searches for a Facility Record
                     Select the stream for which the calculations will be performed, by
                     highlighting the stream and pressing |(ENTEB| or double-clicking on it with
                     the mouse.
                     Select . The calculations are performed based on all the HAPS
                     for the stream.  If the Carbon Adsorber is the Control Device selected
                     for the stream, you will be prompted to select the HAP for the
                     calculations.  Otherwise,  the system uses an average of all the HAPS.
                     As the system calculates the results, Calculating displays.


Calculating


                                                Important Note:
                               does not include records marked for deletion.
18

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When complete, the results will be displayed in the report window.  Use
the Q and [Tj  keys to scroll back and forth through the document.
              -[ Please Review Calculated Results for Accuracy ]-
  HAP-PRO Version 2.0
                                                A
                        Date of Print:  11/29/94    0
  Note:  Parameters marked with a *  are not  used in calculations; all  other
         parameters must be input to perform calculations accurately.
  PLANT DATA
       Plant ID: 000001
        Company: CCM Example
    Description: test ccm description
         Street: 2409 Drexel Street
          City: Woodbridge
          State: VA  Zip: 22192-0000

  STREAM TYPE -- INORGANIC PARTICULATE
  STREAM RELATED PARAMETERS
                 Plant  Contact: Lee Mulleady
                     Telephone: (703)494-1307
                   Permit Date: 01/02/94
                     Reviewer: gmp
                       Streams: 020
                     Applicant  Default  Verified
         < Print  >
  
<  Help  >
<  Exit  >
   Press <1> and  to scroll through calculation report -  Press  to leave
The output includes intermediate and calculated results, and the results
of the expert review system.  After reviewing the output, select either:




to PRINT the results,
to proceed to the ANALYSIS section,
to get HELP, or
to EXIT the calculation routine.
                                                                        19

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Expert Review System
              The review system evaluates the results of carbon adsorber designs, and thermal
              and catalytic incinerator designs. HAP-PRO reviews the design results
              calculated for each of these systems and provides recommendations for changes
              so that the design results fall within reasonable boundaries.  A spreadsheet-like
              window is available to interactively evaluate different design scenarios.

              The Calculating Results section depicts an example calculation using the expert
              review system for a carbon adsorber design.  The following three subsections
              describe the parameters that each control system evaluates to confirm a
              reasonably designed system.
20

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Carbon Adsorber
             For carbon adsorbers, the program compares the calculated vessel dimensions
             with those found in the next figure.
                                        Length <=
             Typical Carbon Adsorber Vessel Dimensions

             If the calculated results do not fall within these boundaries, HAP-PRO
             recommends changing to one or a combination of program entries.  HAP-PRO
             makes no recommendations for design changes whenever the final design is
             reasonable.

             The recommendations for changes to the design revolve around three key
             parameters: The number of adsorbing beds, the bed velocity, and the carbon-to-
             vessel ratio. The effects of changes to these three parameters can be evaluated
             interactively on the review screen to quickly develop the best design.
             HAP-PRO performs calculations and evaluates designs for both vertical and
             horizontal vessels.
                                                                                    21

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Thermal Incinerator
              For thermal incinerators, this figure depicts the relationship that HAP-PRO
              seeks to obtain for the destruction efficiency, residence time, and combustion
              temperature for a given level of turbulence in the flow.
                                                       INCREASING RESIDENCE TIME
                                1000
1200       1400

     TEMPERATURE, "f
                                                                1(00
                                                                           1100
                                                                                     ZOOO
              Thermal Incinerator Operating Ranges

              If these three parameters fall within the boundaries set, HAP-PRO assumes that
              the design is reasonable. The family of curves shown is not for any particular
              pollutant. The program uses this curve to place "reasonableness" borders on the
              three variables (destruction efficiency, combustion temperature, and residence
              time).  These variables are defined for a level of turbulence typically found in
              real units.  Ideally, laboratory test data for the pollutant being controlled should
              be used to confirm that the design values selected are appropriate.
22

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Catalytic Incinerator
              For catalytic incinerators, this figure depicts the relationship that HAP-PRO
              seeks to obtain for the destruction efficiency and oxidation temperature.
                  i
                  u
                     20
                                                     COO

                                                 TEMPERATURE, "f
                                                                no
                                                                          moo
                                                                                    1200
              Catalytic Incinerator Operating Ranges

              As with the thermal incinerator relationship, the curve shown is not for any
              particular pollutant. The program uses this curve to place "reasonableness"
              borders on the two design variables, destruction efficiency and oxidation
              temperature. Again this is for turbulence levels usually found.

              Since there are many  catalysts that might be effective in destroying a particular
              pollutant or combination of pollutants, an accurate design should evaluate
              several catalysts.  Catalyst-specific lab data is therefore needed to determine the
              destruction efficiency and oxidation temperature requirements for each catalyst-
              pollutant combination.  In the absence of pollutant and catalyst-specific data,
              HAP-PRO uses the curve in this figure as a minimum requirement.

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Using Analysis
              1.
If  is selected on the Calculated Results screen, the
REVIEW screen opens.

CRITICAL INPUT PARAMETERS
>• Bed Type
Desired Destruction Efficiency (%)
Heat Exchanger Efficiency (%)
Catalytic Oxidation Temp (»F)
CALCULATED RESULTS
>• Heat Content (Btu/scf)
Dilution Air Requirements (scfm)
Temp of Stream after Heat Exchange
Natural Gas Flow Rate (scfm)
Flue Gas Flow Rate (scfm)
Actual Flow Rate (scfm)
Catalyst Bed Requirement (ft3)
Fuel Usage (ft3/yr)
Total Capital Costs ($)
< Edit >  <
INCINERATOR* PARAMETER REVIEW ] 	 1
Current Previous 1 Previous 2
Fixed |
95
50
600
Current Previous 1 Previous 2
2.2 /\
0.0 0
(oF) 339 I
2.1 1
502.1 I
991.2 1
1.5 1
772481.7 |
73900 V
•
Save > < Help > 
1
1
Perform Review Process
                    This screen allows you to evaluate unlimited sensitivities to develop the
                    most effective carbon adsorber design.  Any of the four critical input
                    parameters can be changed and the design recalculated.

                    To perform recalculations,  edit the field (or fields) desired.  To do this,
                    select the desired field and  press |i*H or double-click with the mouse.
                    An edit window opens.





[ EDIT CONTROL DEVICE PARAMETER ]••
PARAMETER: Desired Destruction Efficiency (%)
Applicant Value: 75.0
Default Value: 95.00
Verified:
< Ok > 











                     Enter the desired changes and then select .
24

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Select . The new results display. HAP-PRO saves up to
two previous iterations.

When the sensitivities are complete, select .  The program
prompts for the data set to save.




Current
Previous
Previous


Set
Set
Set



1
2




Select the set that you want to save. When the new data is saved,
Saving Data is displayed.

Saving Data


After saving, the final output is displayed. Additional sensitivities can
be run at this point or the output can be sent to the printer.
                                                                25

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Printing Review Results
              1.      Files may be printed from either the review screen or the initial results
                     screen.  For printing options, select .  HAP-PRO prompts for
                     the type of output desired (ASCII file or hard copy).
              2.
                            ASCII File
                             Printer
If you select ASCII File, another window requests the receiving drive
and filename.






Receiving Drive:




A
B
C
D




Filename: FILEOUT.DOC






Enter the drive and filename for the ASCII file and press
execute.  The following message displays.
                                                                                to
                        Creating File C:\FILEOUT.DOC
              3.      If you select Printer, you will get a hardcopy report. A window appears
                     with the text Printing. .  .
                        Printing Report...Please Stand By
                     When the printing is complete, the following window appears.
                        Printing Complete...Press any key to continue
26

-------
4.     When finished printing the output, press II ESC|  to exit from this screen.
       You can then select another stream for calculation or return to the Main
       Menu.
                                                                          27

-------
Data Entry

               This chapter consists of step-by-step instructions on how to enter a new record
               or edit an existing record in HAP-PRO.

Adding Records

               1.     Select Enter/View Data from the Main Menu.
                                           FACILITY
                 Company:  CCM Example
                   Desc.:  test ccm description
                  Street:  2409 Drexel Street
                   City:  Woodbridge
                   State:  VA       Zip:  22192-0000
                             Contact:  Lee MuHeady
                           Telephone:  (703)494-1307
                              Permit:  01/02/94
                            Reviewer:  gmp
                             Streams:  20
                        EMISSION STREAMS
                 Stream   Type
                                  CONTROL DEVICES
                   Status   Device
                    1   INORGANIC PARTICULATEA| [^FABRIC FILTER

                                                 ELECTROSTATIC PRECIPATATOR
                                     HAZARDOUS AIR POLLUTANTS
                   Pollutant
                                                        Cone (ppmv)

>-ACETALDEHYDE
AMMONIUM BROMIDE

20.0
0.0

A
A
                Last Updated by:  LWM  Date: 11/18/94       Press F5 for Facility Note
                             Status may be "A" = Active or "D" = Deleted
                                     Searches for a Facility Record
              2.
If you want to add data to an existing facility, select  from the
command line and select the Facility.

Select  from the command line.  The SELECT GROUP window
opens.
                             -[ SELECT GROUP ]-

                                 FACILITY
                              EMISSION STREAM
                              CONTROL DEVICE
                              HAP POLLUTANTS
              3.     Select the GROUP to add and refer to the section that corresponds to
28

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                      your desired selection, to continue.

Editing Records

               1.      Select EnterA/iew Data from the Main Menu.
                                            FACILITY
                 Company: CCM Example
                   Desc.: test ccm description
                  Street: 2409 Drexel Street
                    City: Uoodbridge
                   State: VA       Zip:  22192-0000
                              Contact: Lee MuHeady
                            Telephone: (703)494-1307
                               Permit: 01/02/94
                             Reviewer: gmp
                              Streams:  20
                        EMISSION STREAMS
                 Stream   Type
                                   CONTROL DEVICES
                    Status   Device
                   J	INORGANIC PARTICULATE   A|  |>-FABRIC FILTER

                                                  ELECTROSTATIC PRECIPATATOR
                                      HAZARDOUS AIR POLLUTANTS —
                    Pollutant
                                                          Cone (ppmv)

VACETALDEHYDE
>
AMMONIUM BROMIDE
	 , 	
20.0 A

0.0 A
                                                                          Statu
                Last Updated by:  LWM  Date: 11/18/94        Press F5 for Facility Note:
                              Status may be "A" = Active or "D" = Deleted
                                       Searches for a Facility Record
               2.
Select  from the command line.  The SELECT DESIRED
FACILITY window opens.
                        I	C SELECT DESIRED  FACILITY ]	,
                        CCM Example
                        Company Test 1
               3.     Select the desired facility from the list.
                                                                                              29

-------
                                                  Contact: Alan Thomas
                                                Telephone: (919)777-2222
                                                   Permit: 01/05/95
                                                 Reviewer: Reviewer x
                                                  Streams:   5
Company: Company Test 1
  Desc.: desc
 Street: street x
   City: city x
  State: VA        Zip: 22192-0000
                                                       CONTROL DEV CES
                       EMISSION STREAMS
                Stream   Type
                                                ^THERMAL INCINERATOR
                      ORGANIC VAPOR
                                    HAZARDOUS AIR  POLLUTANTS
                >ACENAPHTHENE
                Last Updated by: SKH  Date: 11/29/94       Press F5  for Facility Notes
                             Status may be "A" = Active or "D" = Deleted
                                     Searches for a Facility Record
              Note: You can press Ifcriqj and jx]together from this screen to get a calculator.

              4.     The first Stream, Control Device, and Hazardous Air Pollutant
                     (HAP) listed are selected by default.  If you want to edit another Stream,
                     Control Device, or HAP, select the desired items by highlighting them.
              5.
     Select  from the command line.  The SELECT GROUP
     window opens.
                             -[ SELECT GROUP ]-

                                 FACILITY
                              EMISSION STREAM
                              CONTROL DEVICE
                              HAP POLLUTANTS
              6.
     Select the GROUP to edit and refer to the section that corresponds to
     your desired selection, to continue.
30

-------
Facility Data
                     Select FACILITY, from the SELECT GROUP window, to enter or edit
                     data about a facility.  The FACILITY DATA window opens.







Company:
Desc.:
Street:
City:
State:


r FAfTI 1TY DATA 1
Contact:
Telephone: ( ) -
Permit: / /
Reviewer:
Zip: - Streams: 0
< Ok > 







                    Enter or edit the appropriate data and press |[i^l Or the fTj  key to
                    advance to the next field.  Up to 99 streams can be assigned to a facility,
                    although this number is more likely to be no more than two or three.

                    To access the State selection list displayed below, position the cursor in
                    the State field and press fjj].
                       ALABAMA
                       ALASKA
                       AMERICAN SAMOA
                       ARIZONA
                       ARKANSAS
                       CALIFORNIA
                       COLORADO
                       CONNECTICUT
                       DELAWARE
                       DISTRICT OF COLUMBIA
                       FLORIDA
                    Press the first letter of the state you are seeking and use the [fj or 0
                    keys to highlight the desired state; or scroll through the states by clicking
                    and holding down the mouse button on the arrow indicators of the scroll
                    window (* »).  Press ||E"H to accept a selection or press Ifisci to abort.
                    These procedures work for all scroll windows.

                    When a selection is made, the state code is automatically entered
                    (written) into the field.

                    When all data is  entered or edited,  select .
                                                                                       31

-------
               6.     To enter notes about this facility, press 0.  The size of the note field is
                      limited only by the amount of free disk space.
                                 -FACILITY NOTES -- Press Ctrl-W to Save or  ESC to Abort-
                          These are temporary facility notes.
32

-------
Stream Data
To add records start here:
              1.     Select EMISSION STREAM from the SELECT GROUP window.  The
                    following window opens if you are editing a new stream.
                          Enter Stream Number:  1
                    If you are adding data, you need to specify the stream.  The default
                    value is the next available stream that currently does not exist.

                    If you enter a stream number greater than the number specified in the
                    streams field of the facility data, you are given an error message and not
                    allowed to proceed.
                       Stream Number exceeds defined maximum...Press any key to continue
                    If you enter a valid stream number, the following window opens.
                           -[ Select STREAM Type ]-

                               ORGANIC VAPOR
                              INORGANIC VAPOR
                             ORGANIC PARTICULATE
                            INORGANIC PARTICULATE
                    Now specify the type of emission stream.  The type of stream you
                    specify now determines which of the control types you have access to
                    later.
                                                                                     33

-------
To edit records start here:
                    The following window opens, consisting of the parameters associated
                    with the stream type specified, here, ORGANIC VAPOR.
r CTDCAU DADAUCTCD













EMISSION STREAM NUMBER = 1
PARAMETER
Stream Type - ORGANIC VAPOR
Maximum Flow Rate (scfm)
Stream Temperature (deg F)
Oxygen Content (%)
Moisture Content (%)
Stream Pressure (mmHg)
Mean Particle Diameter (Ug)
Particulate Content (gr/scf)
S03 Concentration (ESPs only, ppmv)
Drift Velocity (ESPs only, ft/s)
< Ok >



APPLICANT
1
0
77
20.0
0.0
760.0
0.000
0.000
0.000
0.000




DEFAULT VERIFIED

N
77 N
20.0 N
N
760.0 N
N
N
N
N















Note:  You can press
calculator.
                                             and fx] together from this screen to get a
                    Users with color monitors will notice that this table differs in color from
                    rest of the screen.  The data itself is arranged into three columns.  The
                    first column lists the parameter name, the second column lists the
                    applicant value, and the last column notes whether the value indicated by
                    the applicant column has been verified or checked. Default values are
                    supplied for many applicant parameters.
34

-------
Every parameter except the EMISSION STREAM NUMBER can be
edited.   To edit parameters other than the stream type, highlight the
desired parameter and press |["HI, or double-click on the parameter
using the mouse.  The  EDIT STREAM PARAMETER window opens.
                    -[ EDIT  STREAM PARAMETER ]-
     PARAMETER:   Maximum Flow Rate (scfm)
               Applicant Value:
                 Default Value:
                     Verified: N
                      <  Ok  >    

                     - Press   for Help-
Enter the value of the parameter to the greatest known degree of
accuracy or to the greatest level of accuracy the field permits.  Be sure
to express all values in the units specified.  Use the Verified field to
record whether you are confident that applicant value is correct.

If you are not sure what value to enter, press 0 for help. The textual
information defines the parameter, states the formula used to derive it (if
any).  This help is not available for every parameter.
                  -Press ESC to Exit or I  J  to Scroll Text-
   Maximum Flow Rate (scfm)

     The value to be input is  the maximum value of  the emission stream flowrate
     in standard cubic  feet per minute (scfm).  If  the emission stream happens
     to be in actual cubic feet per minute (acfm),  the following formula can be
     used to convert acfm to scfm:

                         Qe = Qe,a [537/Te + 460]

   Where:  Qe = Maximum emission stream flowrate, scfm.
          Qe,a = Maximum  emission stream flowrate, acfm.
          Te = Temperature of emission stream, of.

   Example:  Qe,a = 20,000 acfm.
            Te = 120 op
                                                                      35

-------
            7.    To scroll through a lengthy help note use the cursor and IIpawl or ||>SDNJ
                  keys. To exit from the help file, press If ESC I.

                  A pop-up selection list may also be available for the applicant value.  To
                  view this list, move the cursor to the APPLICANT value field and press
            8.    When the data has been entered, select  from the EDIT STREAM
                  PARAMETER window to return to the STREAM PARAMETER
                  SELECTION LIST window. You will note that the APPLICANT and
                  VERIFIED columns now reflect the newly entered values.  Continue this
                  process until all data is entered or edited.

            9.    To exit from the stream parameter table, select .
36

-------
Control Device
To add records start here:
              1.     Select CONTROL DEVICE from the SELECT GROUP window. You
                    are prompted to specify the control device.
                      — [ Select Control Device ]—|

                         THERMAL INCINERATOR
                        CATALYTIC INCINERATOR
                               FLARE
                           CARBON ADSORBER
                        PACKED COLUMN SCRUBBER
                             CONDENSER
                            FABRIC FILTERS
                          VENTURI SCRUBBERS
                                ESP
                    The list of control types from which you may choose is determined by
                    the emission stream type specified earlier, as not every control
                    technology is appropriate for use with each emission stream type.
To edit records start here:
             2.     The DEVICE TYPE cannot be edited.  If you attempt to edit a line that
                    cannot be edited, a warning is given. The parameters for the control
                    device are entered using the same methods as described  for data entry
                    into the emission stream table.
                                                                                     37

-------
                  The data is organized into four columns under two different groups:
                  DESIGN RELATED PARAMETERS and COST RELATED
                  PARAMETERS. DEFAULT values are provided for many parameters
                  when you initially add the device.


DEVICE TYPE = THERMAL INCINERATOR
LIST

PARAMETER APPLICANT











DESIGN RELATED PARAMETERS
Desired Destruction Efficiency (%)
Combustion Temp (deg F)
Residence Time (sec)
Heat Exchanger Efficiency (%)
Reference Temp (deg F)
Heat cap. of Air at Comb Temp (Btu/lb F)
COST RELATED PARAMETERS
Site Preparation Cost ($)
Bui Iding Cost ($)

98
1400
0.75
70
77
0.254





DEFAULT

98
1400
0.75
70
77
0.254





VERIFIED
A
N 0
N
N
N
N
N

N
N V
< Ok > 

















                  Note:  You can press ICTRLJ and fx) together from this screen to get a
                  calculator.

                  To edit a DESIGN RELATED PARAMETER, highlight the desired
                  parameter and press l™™\, or double-click on the parameter using the
                  mouse. The EDIT CONTROL DEVICE PARAMETER window opens.





r Fh T T rnwTpni HFVTPF PAPAMFTFR i
PARAMETER: Desired Destruction Efficiency (%)
Applicant Value: 98.0
Default Value: 98.00
Verified: N
< Ok > 











                  Enter data to the greatest degree of accuracy known.  Most design
                  parameters permit the decimal point to float from -1 to -7; exceptions are
                  percentages and those that require whole numbers.  Be sure to express all
                  values in the units indicated.
38

-------
5.     Select  to exit from the edit window and return to the CONTROL
      DEVICE PARAMETER SELECTION LIST window. Notice that the
      columns reflect the newly entered values.  Continue this process until
      data is entered for all of the DESIGN RELATED PARAMETERS and
      COST RELATED PARAMETERS.

6.     When all of the data has been entered or edited, select   on this
      window and again on the CONTROL DEVICE PARAMETER
      SELECTION LIST window to exit and save the control device data.
                                                            39

-------
HAP Pollutants
To add records start here:
              1.     Select HAP POLLUTANTS from the SELECT GROUP window.  The
                    SELECT HAP SELECTION METHOD window opens.
Pollutant List
                      i—[  SELECT HAP SELECTION METHOD ]—,

                              POLLUTANT LIST
                               SIC CATEGORY
                    Specify the method to use to enter the pollutants in the designated
                    stream. Refer to the appropriate section, to continue.
                    If you choose POLLUTANT LIST, the first option, the pollutants from
                    which you will choose are presented by one of two alphabetical lists, one
                    for organic pollutants and another for inorganic pollutants.
                                -t ORGANIC HAPS ]-
                        ACENAPHTHENE
                        ACENAPHTHYLENE
                        ACETALDEHYOE
                        ACETALDEHYDE
                        ACETIC ACID
                        ACETIC ANHYDRIDE
                        ACETONE
                        ACETONITRILE
                        ACETYLENE
                        ACETYLSALICYLIC ACID
                        ACROLEIN
                    Select the pollutant(s) that are potentially present in this emission stream.
                    The first letter of each pollutant is hot-keyed, press the letter to position
                    the scroll bar on the first pollutant listed for that letter. For example,
                    pressing T and 0 will move the scroll bar to TOLUENE. Notice that
                    only the organic pollutants are listed in this example, since the emission
                    stream was defined as an organic vapor stream.
40

-------
SIC Category
                      An alternate method of entering HAPs is to select SIC CATEGORY.
                      The following list appears.
                                  -C SIC CATEGORIES ]-
                          ABRASIVE PRODUCTS                   *
                          ACCOUNTING, AUDITING, & BOOKKEEPING   •
                          ADHESIVES AND SEALANTS
                          ADVERTISING, NEC
                          AGRICULTURAL CHEMICALS
                          AGRICULTURAL CHEMICALS
                          AGRICULTURAL CHEMICALS, NEC
                          AIR AND GAS COMPRESSORS
                          AIR, WATER & SOLID WASTE MANAGEMENT
                          AIRCRAFT
                          AIRCRAFT AND PARTS
                      Select the appropriate category.  The first character of each category is
                      hot-keyed to enable you to move quickly through the categories.

                      A list of pollutants is supplied for the selected SIC category.  Select the
                      pollutants present in your stream.
                             -[SIC ASSOCIATED ORGANIC HAPS ]-
                          ACETONE
                          BUTYL ALCOHOL
                          CRESOL.O-
                          CURENE
                          METHOXYETHANOL.2-
                          NAPHTHALENE
                          TOLUENE
                          TOLUENE,24,D11SOCYANATE
                          TRICHLOROETHANE,1,1,1 -
                      The pollutant data is arranged as shown in the next figure.
                                                                                               41

-------
To edit records start here:
              8.
              9.




T HAP PAPAHFTFP
POLLUTANT = ACETALDEHYDE
PARAMETER
Inlet HAP Concentration (ppmv)
Molecular Weight (Ib/lb mole)
Specific Gravity
Boiling Point (deg R)
Refractive Index
Heat Vaporization (BTU/lb mole)
Heat of Combustion (BTU/lb mole)
Heat of Condensation (BTU/lb mole)
< Ok >

SELECTION LIST ]

APPLICANT
20.0
23.0
0.00000
0.00
0.00000
0.0
502643.0
0.0




DEFAULT
44.1
0.00000
0.00
0.00000
0.0
502643.0
0.00000




VERIFIED
N
N
N
N
N
N
N







Note:  You can press [[CTRL] and [xj together from this screen to get a
calculator.

The pollutant data is arranged into four columns, in the same manner as
the control device table.  For most of the common pollutants,  the
APPLICANT values are already known, except the concentration.

The HAP parameters are edited in same manner as described for the
stream and control device tables,  highlight the desired parameter and
press  |[ENTEB| , or  double-click on the parameter using the mouse, to access
the edit window.
                                         -C EDIT HAP PARAMETER ]-
                         PARAMETER:  Inlet HAP Concentration (ppmv or %)
                                   Applicant Value:
                                     Default Value:
                                         Verified: N
                                                                 0.0
                                          <  Ok  >     

                                         - Press  for Help—
                     For most pollutants, you only need to enter the Concentration of the
                     pollutant in the emission stream.
42

-------
10.    Enter or edit the HAP parameters as desired. Continue the process until
      all have been entered for this stream. Virtually an unlimited number of
      pollutants can be assigned to a stream.

      Note:  For the Carbon Adsorbers, HAP-PRO calculates a pollutant-
      specific adsorptive capacity using the boiling point and the index of
      refraction of a specific compound. Consequently,  combinations of
      pollutants can no longer be analyzed. The user should therefore base the
      analysis on the dominant pollutant, or the pollutant with the lowest
      adsorptive capacity.  Minimum adsorptive capacity can be determined by
      running HAP-PRO for each pollutant.

11.    Save the parameters by selecting .  HAP-PRO updates the screen
      to reflect the newly added HAPs. Additional streams  may be entered by
      using the  command and selecting STREAM.
                                                                     43

-------
Reports

Generating a Report
              HAP-PRO generates the following two reports.  Both reports are options on the
              Main Menu.
              Select. . .	To . . .	

              B) List Facilities by Stream Type   Generate a report listing all facilities that
                                                 have a specified stream type (organic or
                                                 inorganic vapors and participates)

              C) List Facilities by Pollutant       Generate a report listing all facilities that
                                                 have a specified pollutant.

              The length of time it takes to generate a report will .vary with the speed of the
              computer itself and the number of records in the system.

              The following sections provide step-by-step instructions on how to generate
              each report.
44

-------
List Facilities by Stream Type
              1.
              5.
Select B) List Facilities by Stream Type from the Main Menu. The
following window opens.
                           -[ Select STREAM Type ]-

                               ORGANIC VAPOR
                               INORGANIC VAPOR
                             ORGANIC PARTICULATE
                            INORGANIC PARTICULATE
             2.     Select the desired STREAM TYPE.  The following window opens.
                           -[ Select Destination ]-

                                  SCREEN
                                  PRINTER
                                 ASCII FILE
             3.     Choose a destination for your report.

             4.     If a report is sent to an ASCII File, HAP-PRO prompts you to enter the
                    filename.






Receiving Drive:




A
B
C
D




Filename: FILEOUT.DOC






Enter the drive and filename and press |ENTER| to continue.  The file is
automatically written into the current (default) subdirectory (for
example, \HAP-PRO).

If the report is sent to the screen, a report appears.  The system returns
to the Main Menu when the «Done» option is selected.
              6.     For a hardcopy report, select Printer.
                                                                                     45

-------
List Facilities by Pollutant
              1.     Choose selection C) List Facilities by Pollutant from the Main Menu.
                     The following window opens.
                       — Select Pollutant Type —|

                                ORGANIC
                               INORGANIC
                     Select the type of pollutant.  The pollutant selection list opens.
                                  -[ ORGANIC HAPS ]-
                         ACENAPHTHENE
                         ACENAPHTHYLENE
                         ACETALDEHYDE
                         ACETALDEHYDE
                         ACETIC ACID
                         ACETIC ANHYDRIDE
                         ACCTONE
                      Use the 0, Q,   FSDNJ, or FOUR] keys to move the cursor or press the
                      keys corresponding to the first characters of the pollutant you are
                      seeking.  When the desired pollutant is highlighted, here ACETONE,
                      press [[ENTER] to select it.  The window shown is opened.
                             -[ Select Destination ]-

                                    SCREEN
                                    PRINTER
                                   ASCII FILE
                      Choose a destination for your report.
46

-------
5.     For an ASCII File output, another window requests the receiving drive
       and filename.






Receiving Drive:




A
B
C
D




Filename: FILEOUT.DOC






       Enter the drive and filename for the ASCII file and press iN^I  to
       execute. The file is automatically written into the current (default)
       subdirectory (for example, \HAP-PRO).
          Creating File C:\FILEOUT.DOC
6.     If the report is sent to the screen, a report like this one appears.
         Printed 10/31/94
         at 14:39:02

         Facility

         CCM Example
FACILITIES WITH THE FOLLOWING POLLUTANT
             ACETONE

         No.   Cone.
                            Page
         004
         011
375000.0
 20000.0
          « Done » < More >   Column:   0
       The system returns to the Main Menu when the «Done» command is
       selected.

7.     For a hardcopy report, select Printer.
                                                                          47

-------
Appendix A - Costing Methodology

             The following is a discussion of the methodology used to develop costs for
             controlling emissions of hazardous air pollutants or HAPs. The approach and
             cost data are those used in the EPA Manual, OAQPS Control Cost Manual,
             EPA 450/3-90-006,a,b,c (four volumes). The possible control devices include
             thermal incinerators, catalytic incinerators, flares, carbon adsorbers, packed
             column scrubbers, condensers, fabric filters, venturi scrubbers, and ESPs. All
             of the default costs in HAP-PRO are based on 1988 dollars.

Total Capital Investment

             The total capital investment can be broken down into the direct and indirect
             costs shown below:

             Direct Capital Costs:
                   Control Device
                   Auxiliary Equipment
                   Instrumentation and  Controls
                   Taxes
                   Freight Charges

             Direct Installation Costs:
                   Site Preparation
                   Foundation and Supports
                   Erection and Handling
                   Electrical
                   Piping
                   Insulation
                   Painting

             Indirect Capital Costs:
                   Engineering and Supervision
                   Construction and Field Expenses
                   Construction Fee
                   Start-up
                   Performance Test
                   Model Study
48

-------
Annual Operating Costs

             The annual operating costs are also broken down into direct and indirect costs:

             Direct Operating Costs:

                    Utilities
                           Natural Gas
                           Electricity
                           Steam
                           Water

                    Operating Labor and Maintenance
                           Operating Labor
                           Supervisory Labor
                           Maintenance Labor
                           Maintenance Materials

                    Replacement Parts

                    Replacement Labor

             Indirect Operating Costs:

                    Overhead
                    Property Tax
                    Insurance
                    Administrative
                    Capital Recovery

             Summing the direct and indirect operating costs yields the total annualized
             operating cost. The net annualized cost is determined by subtracting the solvent
             recovery credit, where it applies.
                                                                                     49

-------
TECHNICAL REPORT DATA
(Please read Instructions on reverse before completing)
1 REPORT NO
EPA-456/B-94-002
2.
4. TITLE AND SUBTITLE
HAP-PRO User's Manual Version 2.0
7. AUTHOR(S)
Joseph E. Steigerwald
9 PERFORMING ORGANIZATION NAME AND ADDRESS
U.S. Environmental Protection Agency
Office of Air Quality Planning and Standards
Information and Program Integration Division
Information Transfer Group, MD-12
Research Triangle Park, NC 27711
12. SPONSORING AGENCY NAME AND ADDRESS
Information Transfer Group, MD-12
Information and Program Integration Division
Office of Air Quality Planning and Standards
Office of Air and Radiation
U.S. Environmental Protection Agency
Research Triangle Park, NC 27711
3. RECIPIENT'S ACCESSION NO
5. REPORT DATE
December, 1994
6. PERFORMING ORGANIZATION CODE
8. PERFORMING ORGANIZATION REPORT NO
10 PROGRAM ELEMENT NO.
11. CONTRACT/GRANT NO
68-D1-0116
13 TYPE OF REPORT AND PERIOD COVERED
Final
14. SPONSORING AGENCY
EPA/200/04
CODE
15 SUPPLEMENTARY NOTES
16 ABSTRACT
The primary purpose of the Hazardous Air Pollutant Program (HAP-PRO) is to assist permit engineers
in reviewing applications for control of air toxics. HAP-PRO calculates the capital and annual costs for
up to six different volatile organic compounds (VOCs) and three particulate control devices, including
selected engineering parameters. Calculations used by the program mirror those presented in the EPA
Handbook, Control Technologies for Hazardous Air Toxics (June 1991)(EPA-625/6-91/014) and the
EPA's Control Cost Manual (March 1990)(EPA-450/3-90/006).
This document replaces the document HAP-PRO User's Manual Version 1.2 (EPA-453/B-94-038).
17
KEY WORDS AND DOCUMENT ANALYSIS
a DESCRIPTORS
Hazardous Air Pollutants
Control Technology Center
Air Pollution Control Equipment Design
18. DISTRIBUTION STATEMENT
Release Unlimited. Available
5285 Port Royal Road,
Springfield, Virginia 22161
from NTIS,
b. IDENTIFIERS/OPEN ENDED TERMS
Air Pollution control
19. SECURITY CLASS (Report)
Unclassified
20. SECURITY CLASS (Page)
Unclassified
c. COSATI Field/Group

21. NO. OF PAGES
22 PRICE
EPA Form 2220-1 (Rev. 4-77)   PREVIOUS EDITION IS OBSOLETE

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