November 1986
EPA-330/2-87-001
 Hazardous Waste  Ground-Water
 Task Force
  Evaluation of
 Uniform Tubes,  Inc.
 .Collegeville, Pennsylvania
     UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

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1
jf\   '
      1 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
                               November  23,  1986

             UPDATE OF THE HAZARDOUS WASTE GROUND-WATER TASK FORCE
                       EVALUATION OF UNIFORM TUBES,  INC.,
                           CDLLEGEVILLE  PENNSYLVANIA
      The United  States Environmental  Protection  Agency's  Hazardous  Waste
 Ground-Water Task Force (Task Force) conducted  an evaluation of the ground-
 water monitoring program  at  the Uniform Tubes,  Inc.  (UTI),  hazardous waste
 treatment and  storage  facility  in  Collegeville,   Pennsylvania,   The onsite
 field inspection was conducted during the period of April  8 to  11,  1986.  UTI
 is one of 58  facilities  that are  to be  evaluated by  the  Task Force.  The
 purpose of  the  Task Force  evaluations is  to  determine  the adequacy  of  a
 facility's ground-water monitoring  program  in regard to the  applicable State
 and Federal  ground-water monitoring  requirements.   The Task Force effort came
 about in light of the  recent  concerns  as to  whether  operators of hazardous
 waste treatment,  storage and disposal facilities are complying  witn the State
 and Federal  ground-water monitoring  regulations.

      The evaluation  of  the  UTI  facility focused  on determining  (1)  if- the
 facility was in compliance with applicable regulatory requirements and policy,
 and (2) if hazardous waste consituents were present in the ground water.  The
 inspection revealed  that UTI was not fully complying with applicable interim
 status ground-water  monitoring requirements and that ground-water samples Iron,
 onsite wells contained  hazardous  waste  consituents,    This  update  provides
 information  on  ground-water related  activities by  UTI, EPA Region  FIT and the
 Pennsylvania Department of Environmental Resources (DER) since  the  Task Force
 inspection.

      In May  1986,  personnel  from UTI, EPA Region  III  and DER met  to discuss
 the revised  work plan  for a subsurface investigation at  the facility.  The
 work plan  was initially submitted in February  1986 and  was  evaluated by the

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j          Task Force,   The plan was  subsequently revised,  approved by  the  State and
          implemented in  June  1986,   The investigation  included  sampling and analysis
          iof soil and soil gas,  and installing additional monitoring wells.  The results
          of that investigation should be provided to EPA Region 111 and DER  in January
          1987,
|               EPA Region  III is working with UTI to address noncompliance with interim
          status requirements tor  the  ^round-water  monitoring program and ground  water
I          contamination.

J               UTI has decided to  close the  regulated  units (surface impoundments) and
'          has withdrawn its RCRA Part B permit application.  A closure plan and several
1          revisions have  been  submitted to  the  State  for approval.  A  final plan was
          approved by the  State in September  1986.  UTI  plans to close the impoundments
          during the spring of  1987.   Construction  of  a separation  unit  to replace the
J          impoundments is  scheduled to be completed by Ja.nu3.ry 1987,

i               This completes the Hazardous Waste Ground-Water Task  Force evaluation  of
          the Uniform Tubes, Inc.,  facility.

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UNITED STATES ENVIRONMENTAL PROTECTION AGEND
HAZARDOUS WASTE GROUND-WATER TASK FORCE
EPA-330/2-87-002

GROUND-WATER MONITORING EVALUATION
UNIFORM TUBES, INC,
Collegeville, Pennsylvania
November 1986
Steven W.  Sisk
Project Coordinator
National Enforcement Investigations Center

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                                 CONT[NTS


E>':CL'Iv'E SUMMAP^
SUMMARY OF FINDINGS AND CONCLUSIONS          .  .                            6

  GROUND-WATER MONITORING DURING INTERIM STATUS  ,                          &

    Ground-Water Sampling and Analysis Plan  ,,,,.,               6
    Sampling and Analysis Procedures ,  .  ,  .......               7
    Monitoring Well Network  ...     ......                  8
    Assessment Program Outline and Plan    ,      .                          9

  TASK FORCE SAMPLING AND MONITORING DATA EVALUATION     .   , .  .    .       10

TECHNICAL REPORT

INVESTIGATION METHODS  .....                               14

  RECORDS/DOCUMENTS REVIEW       .  ,                                       14
  FACILITY INSPECTION    ......                   , .        ,15
  LABORATORY EVALUATION  ......    ,  .........     15
  SAMPLE COLLECTION AND ANALYSIS ........                   15

FACILITY DESCRIPTION   .  .  .....            .  .                     22

  PROCESS OPERATIONS ......        .        .            -             22
  WASTEWATER PRETREATMENT FACILITY   ...               .              24
  PRE-RCRA SOLID WASTE MANAGEMENT UNITS  ....                       27

    Concentrated Acid Storage Tank   ...           ,              27
    Original Spray Field   .  .        ....          .                   27
    Original Wastewater Treatment Facility     .          ...             29
    Cesspools and Septic Tanks .....        .  .    .     '  . ,  .  .         29
    Naphthol Storage Tanks  .......  ............       29
    TCE/TCEA Storage Tanks  .......        .  .      .....           30

  GROUND-WATER REMEDIATION  SYSTEM      ....            ,         30

    Stripping Tower    .....                                      31
    Spray Field  .....                ,                           31

SITE HYDROGEOLOGY    .  .                              ....              34

  HYDROGEOLOGIC UNITS    ...........        ,35
  GROUND-WATER FLOW DIRECTIONS AND RATES         ,                         3?

GROUND-WATER MONITORING DURING INTERIM STATUS                             42

  REGULATORY REQUIREMENTS  .        .....          .       .              45
  GROUND-WATER SAMPLING AND ANALYSIS PLAN  ...             48
  MONITORING WELuS   .......        .                       50

    Well Construction  ...      ....      .......         53
    We11 Locations ...                        ....              55

  UTI SAMPLING PROCEDURES  .  .            ,            ...       ,56

    water Level Measurements     ...                ...         56
    Purging  ........            ...  .....           57
    Sample Collection  .                                                   58
    Snipping and Chai n-cf-Custody                ...                 59

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                             COMTEK'S (cent )


  SAMPLE ANALYSIS AND DATA OUALJTV EVALUATION                  .           60

    Interim Status Analyses                .  ,                             69

  GROUND-WATER QUALITY ASSESSMENT PROGRAM OUTLINE AND PROGRAM             65

    Assessment Outline       .  .                  ,  .      .            ,66
    Assessment Program Plan	     67

EVALUATION OF MONITORING DATA FOR INDICATIONS OF WASTE RELEASE   ...     69


APPENDICES

A    BORING LOGS FOR UTI WELLS
B    GROUND-WATER QUALITY ASSESSMENT OUTLINE AND PROGRAM PLAN
C    ANALYTICAL TECHNIQUES AND RESULTS FOR TASK FORCE SAMPLES
D    UTI MONITORING DATA FOR JULY AND SEPTEMBER 1985


FIGURES

 1   Site Location Map   ,      ,  ,      	,  ,      2
 2   Waste Management Area and Adjacent Wells    ,  	       11
 3   Task Force Sampling Stations  .,,..,  	  ,  	     16
 4   UTI Plant Layout  , 	  ...........     23
 5   Wastewater Pretreatment Facility	,  .  ,  ,	     25
 6   Pre-RCRA Solid Waste Management Units 	     28
 7   Ground-Water Remediation System 	  ,...,,...     32
 8   Regional Flow Map by Weston ,      ...........    .    .  ,     38
 9   Spill Monitoring wells  	  .,......,.,..     51
10   Interim Status Monitoring Wells ,    ,  .    ,.,,..  	     52


TABLES

 1   Selected Inorganic Data from Task Force Samples, .....,..,     13
 2   Decontamination Procedures  	  ,    .  .    .  .    ......     18
 3   Purging and Sampling Data	     20
 a   Order of Sample Collection,,  Bottle Type and
       Preservation ust                 ,  ,                .        .       21
 5   Depth-to-Water Data     .    ,	       40
 6   Timeline of Activities Related to Ground-Water Monitoring     .  ,     44
 7   State and Federal Counterpart Interim Status Regulations  .  .  ,  .     46
 8   Construction Details for Interim Status Wells   	 ....     54
 9   Ground-Water Monitoring Parameters and Frequency  	       61
10   Organic Compounds in Task Force Samples 	     70
11   Selected Inorganic Data from Task Force Samples   ........     71

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EXECUTIVE SUMMARY

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                               INTRODUCTION

     Concerns  have  recently been  raised about  whether  hazardous waste
treatment,  storage  and  disposal  facilities (TSDFs) are complying with the
ground-water monitoring requirements promulgated under the Resource Conser-
vation and  Recovery Act (RCRA)*,   In question is the ability of existing or
proposed  ground-water  monitoring systems  to  detect contaminant releases
from waste  management  units,   To evaluate these systems and determine the
current compliance status, the Administrator of the Environmental Protection
Agency (EPA)  established  a Hazardous Waste Ground-Water  Task  Force  (Task
Force),   The  Task Force comprises personnel from  the  EPA Office  of  Solid
Waste  and  Emergency  Response,  Office of  Enforcement and Compliance Monito-
ring,  National  Enforcement Investigations  Center (NEIC),  Regional Offices
and  State regulatory agencies.   The Task  Force is conducting  in-depth,
onsite investigations of TSDFs with the following objectives:

          Determine compliance with  interim status  ground-water  monitoring
          requirements of 40 CFR Part 265,  as promulgated under RCRA or the
          State equivalent (where the State has received RCRA authorization)

          Evaluate the  ground-water monitoring  program described in the
          RCRA Part  B  permit  application,  submitted by the  facility,  for
          compliance with 40 CFR Section 270.14(c)

          Determine if  the ground water  at the  facility contains  hazardous
          waste or constituents

     Uniform Tubes,  Inc.  (UTI)  is  located  in  Collegevilie,  Pennsylvania
[Figure 1], which is about 20  miles  northwest of  Philadelphia,   The  onsite
inspection was conducted  from  April  8 through 11,  1986 and was  coordinated
by NEIC personnel.
     Regulations promulgated under RCRA address TSDF operations, including
     ground-water monitoring to ensure immediate detection of any hazardous
     waste or constituents released to the environment.

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                   Figure 1

                 Site Location Map
              Uniform Tubes,Inc. Facility
                  Collegeville, PA
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     UTI pretreats process wastewater in two waste management units (surface
impoundments), which  are  subject to RCRA ground-water monitoring require-
ments.   The Company plans to close these units and withdraw its permit appli-
cation for a RCRA permit.   Consequently, the ground-water monitoring program
proposed in tne Part B application was not evaluated for compliance with 40
CFR Section 270.14(c).

     During the  inspection,  Task Force  personnel  evaluated  compliance with
the interim status  ground-water  monitoring  requirements  of  40 CFR Part 265
and the Pennsylvania equivalent  regulations [25 PA Code Section 75,265(n)],
The adequacy  of  the ground-water sampling  and  analysis  plan,  monitoring
well construction and  location,  analysis of samples  taken from  the  interim
status monitoring  wells and the  ground-water  quality  assessment program
outline and plan were  evaluated.  Information was  also obtained on  present
and past solid waste management units to aid in evaluating the well network
and interpreting ground-water  monitoring  data.   The evaluation involved a
review of  State,  Federal and  facility  records;  facility and  laboratory
inspections; and collection and analysis of samples from ground-water moni-
toring wells,  one of the surface  impoundments and a stripping tower,

     UTI manufactures high-precision, small-diameter metal tubing and tubular
parts at the  Collegeville  plant.  The plant property was purchased by the
Company in  1964.  At that time,  the plant  area  and surrounding property
were farmland.  The  plant  area was  subsequently  developed  into a 40-acre
industrial  complex and is now surrounded by a residential area.

     The pretreatment  system for process wastewater  comprises  a control
building,  three tanks, and two surface impoundments; the latter are used as
settling basins.   The  pretreatment  system  effluent is discharged into the
Collegeville-Trappe Municipal Authority sewer system.  Solids from the set-
tling basins  are periodically  removed  and taken  to  the  Waste   Conversion
facility in Hatfield, Pennsylvania.

     Interim authorization was delegated to the  Pennsylvania Department  of
Environmental  Resources (DER)  in May 1981.   Final authorization was dele-
gated in January 1986.   Consequently,  the surface  impoundments have been

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operated  under  State interim status  requirements  (State  and EPA ID No.
PAD002344463) since May 1981,

     Between July  1981  and November 1983, no ground-water monitoring, pur-
suant to  DER  interim sta'.us  requirements,  was conducted  by  DTI.   During
this period, the  Company was seeking  an administrative waiver from DER and
EPA  for  the treatment  system  from the RCRA program  and  the associated
ground-water monitoring requirements.  Waiver  requests  and government
responses are not completely  documented  in DER and EPA files; however,  a
waiver was apparently sought,  at various  times,  on the grounds that (1)  the
treatment units  composed a totally enclosed treatment system, (2) the State
deleted the waste sludge (but not  the  liquid) in the  impoundments from the
list of hazardous wastes*  and  (3) the wastes in the impoundments were not
hazardous.

     The 1983 monitoring network comprised four wells designated by a "UTM"
prefix.   These wells  were  part  of an  eight-wel"  network installed in 1977
because of a solvent release attributed to underground solvent storage tanks
on the northwestern part of the  plant  property,   The solvents identified in
the  ground  water were  trichloroethylene  (TCE)  and 1,1,1-trichloroethane
(TCEA), which were used by UTI  for degreasing metal parts.  Following instal-
lation,  the well  closest  to  the solvent  tanks,  UTM 1, was used to extract
contaminated ground  water  for  treatment.   The other seven wells installed
primarily on the  western and southern  parts  of the UTI property, were used
by the  Company  to identify the extent of  contamination and monitor the
cleanup.   Only one  of the  UTM wells (UTM 3) was near the surface impound-
ments and it was not close enough to satisfy State regulations.   The extrac-
tion well  continues to be used for removing contaminated ground water.   The
extracted water  is passed through a stripping tower.   When air temperatures
are above freezing, usually from March to November, stripping tower effluent
is pumped to an  onsite area,  near  the surface  impoundments, where it is
     Sludge from  lime  treatment  of pickling  liquor  (hazardous waste number
     K063) was  deleted in September 1982.   The  supernatant,  however,  is
     spent pickling  liquor  (technically)  and is  still  subject to  the State
     interim status requirements.

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sprayed into the air for further stripping of the volatile solvents.   During
cold weather,  the  effluent  is  discharged  into  a  small  unnamed  tributary  to
Perkiomen CreeK.

     In 1984, DER personnel  concluded that the four UTM wells were not ade-
quate for monitoring the impoundments, pursuant to the interim status require-
ments, and they issued a Notice of Violation on December 11.   After a series
of meetings between DER and DTI personnel  in early 1985, the Company agreed
to install  four monitoring  wells adjacent to  the  impoundments.   The new
wells, designated as RCRA 1 through 4, were installed in June 1985.

     In July 1985,  DTI  initiated  interim  status  monitoring on  the  four new
wells.   These wells were sampled in July and September 1985 for organic and
inorganic constituents.  Very  high  concentrations of TCEA (up to 96 mg/L)
and TCE  (up  to  38  mg/L) were  identified.  These  concentrations are similar
to those  associated with  the solvent release from the underground storage
tanks (described above); however, the source(s) of the solvents in the RCRA
wells has  not   been  determined.   In November 1985,  DER  directed  UTI to
discontinue routine interim status monitoring and initiate an investigation
to determine if the impoundments were leaking.   As a result, only two quar-
ters of  monitoring have been  conducted for  the  interim status program,

     A work plan for a subsurface investigation in the vicinity of the impound-
ments was submitted to DER in February 1986 and was under review during the
Task Force inspection.   The  work plan is now considered to be a ground-water
quality  assessement  program  plan  by  DER and UTI,  and  was evaluate;: as  such
by the Task Force.

     UTI  submitted  a  RCRA  Part B application to  EPA in April 1983 for the
pretreatment system.  Although the effluent goes  to a publicly-owned treat-
ment works (POTW),  the surface impoundments precluded an exemption from the
State interim  status  requirements.   Following the Part  B  submittal, the
Company  decided to  close the impoundments  and withdraw the Part B.   A clos-
ure plan  and several  revisions were submitted to DER and EPA.   A revision
dated December  1985  was  being reviewed during the Task  Force  inspection.

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                                 SUMMARY  OF  FINDINGS  AND  CONCLUSIONS
!
                  The  findings and conclusions presented reflect conditions existing at
!            the facility in April  1986.   Actions  taken  by  the  State,  EPA  Region  III  and
             UTI subsequent to April  are  summarized  in the  accompanying  update.
i
             GROUND-WATER  MONITORING  DURING  INTERIM  STATUS

I                  Task Force  personnel  investigated  the  interim  status ground-water moni-
             toring program at  UTI  for  the period  between November 1981, when applicable
1             provisions of the  Pennsylvania  regulation became effective, and April 1986.
             The investigation  revealed that no  interim status  monitoring program was
1             implemented until  November 1983.   Further,  no  concurrent  sampling  and analysis
'•             plan,  specifically for  interim status  requirements, was  submitted for the
,             required  DER  approval.   After two  quarters  of  monitoring, DER  required that
j             new wells be  installed  to  replace the  existing monitoring well network.
             Following installation of these wells  in  1985,  interim status monitoring
I             was initiated on them.
1
                  A sampling  and analysis  plan  for  interim  status  monitoring  was  submitted
             to DER in  February 1985.   In  response  to  DER comments,  the  plan  was  revised
             and resubmitted  in May  1985,   Although the  plan  did not receive  the  required
             written approval,  it was  implemented  on  new wells  installed  in  June 1985,
             The Task Force evaluated the program implemented during the summer of 1985
             and determined  it to be  inadequate.   Program components,  including the
             ground-water  sampling  and  analysis  plan  and procedures, monitoring we'll
             network and the assessment program  outline and  plan, did not comply with
             DER requirements,

             Ground-Water  Sampling and  Analysis Plan

                  The ground-water sampling and  analysis plan submitted in May 1985  is
             inadequate and does not comply with State  regulations  [75.265(n)(7)].  The
             plan does  not adequately detail the procedures followed for sample collec-
             tion,  sample preservation and shipment, analytical procedures or chain-of-
             custody control.

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For example, the plan did not specify methods and equipment used for making
water-level measurements;  calculating  purge volumes; purging anc sampling
the wells;  and  making field measurements for temperature, pH and specific
conductance.  Neither does the plan address calibration of the field meters.
The plan  indicates  that some sample aliquots will  be preserved  by  adding
acid until a specified pH is achieved, but does not explain how the pH will
be determined.   Regarding chain-of-custody procedures, the plan states only
that U.S. EPA procedures will be followed.

     The  plan  does not contain  a  sampling  schedule, which is necessary
because monitoring  frequencies  and  parameter  requirements  change after the
first year.  Without  a  guide (schedule)  for  sampling  in  the plan, it is
deficient.

Sampling and Analysis Procedures

     The contractor personnel  conducting the interim status  sampling for
DTI did  not  follow the  sampling and analysis procedures  submitted  in the
1985 plan and,  therefore,  did not  comply with  State  regulations [75.265-
(n)(7)].   For example, the plan states that at least five well volumes will
be purged from  each well  before sampling.  Sampling records  indicate that
no more  than three  casing volumes  were  ever  evacuated.   Measurements for
pH, specific conductance  and  temperature  were to  be made  in the  field, but
they were made  in  the laboratory instead.  Consequently,  the holding time
for pH was exceeded.  The plan indicates that equipment blanks, trip blanks
and duplicate samples will be taken; however, field data sheets 0.0 not indi-
cate that the blanks  were collected.   Laboratory  records  indicate  that  a
duplicate sample was taken during one of the two quarterly sampling events,

     Discrepancies  and  errors were also  found  between  the specified and
actual  sample preservative  and  analytical methods.  The  plan states  that
nitrate samples are to  be preserved with  hydrochloric acid and analyzed  by
EPA Method  352.2.   Another EPA method was  actually used  and the  sample
should only have  been cooled to 4° Celsius (C) rather than preserved with
acid.

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For phenol  analysis,  the  plan specified EPA Method 420.1 and preservation
by cooling to 4° C,  According to the referenced method, the samples should
be preserved  with  phosphoric  acid and copper sulfate,  but  they were not.
Likewise, samples for radium analysis were not preserved; nitric acid should
have been added.   Improper preservation can result in  sample degradation
and biased results.

     Task Force personnel  inspected the laboratory contracted by UTI, which
conducts the  interim  status analyses  on ground-water samples.  The  inspec-
tion revealed that  many  of the analyses were not performed as required by
State regulations [75.265(n)(8)].  Further, most of the reported analytical
data are biased  and inaccurate.   Biases due  to sample handling, analytical
procedures and quality control methods were found for most of the parameters.

Monitoring Well  Network

     Construction  procedures  for the four monitoring wells installed  in
June 1985 were  adequate;  however, several deficiencies  were  found  in the
completed wells.  -The  length  of  the surface casing (5 feet) was only half
of that required by State regulations [75,265(n)(6)] and the casing was not
marked with the  well  designation [75.265(n)(5)].   Construction records do
not clearly indicate  whether  sufficient grout was  placed  in  the  annular
space to prevent surface water from entering the well  bore.   Concrete aprons,
installed around the  wellhead to drain surface water away  from the  well,
were broken at  all  four wells.  Two  of the  we'lls  (RCRA 2 and 4) produced
turbid water when sampled by Task Force personnel, thereby suggesting defi-
ciencies in the  sand  pack  installed around the screen or well development.

     The adequacy  of  the  well locations (vertical  and  area!)  can not be
completely evaluated because the ground-water flow zones and direction have
not been adequately defined.   Consequently,  the uppermost aquifer and the
hydrogeologic  units that need to be monitored at the facility have not been
identified.   Ground-water  flow directions  have  been interpreted, by a UTI
consultant,  from two  different well  networks constructed at the site with
conflicting results.   Water level measurements made in  the original monitor-
ing network wells  suggested  a southeasterly flow direction.  Water  levels

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measured in the second (current) monitoring network wells, which were between
50 and 150 feet shallower than the wells in the original network, suggest a
northwesterly  flow  direction-   Data  on  the  site  hydrogeology  indicate that
the hydraulic  continuity  between the zones monitored by the various wells
is ptobably  limited, thereby  rendering comparisons  of water level  data
inconclusive.

Assessment Program Outline and Plan

     An outline  for a ground-water quality  assessment  program was  required
[75,265(n)(13)] by  November  19,  1981.   UTI  first submitted an  outline  in
April 1983 as  part  of  the Part B application.  A second outline, prepared
to satisfy the interim status requirements,  was submitted to DER in February
1986.   Neither outline  received the required  written  approval  from DER,

     State regulations  require that the outline describe a more comprehensive
ground-water monitoring program capable of determining:

          Which hazardous waste or hazardous waste constituents have entered
          the ground water

          The  rate  and extent  of migration  of  hazardous  waste or hazardous
          waste constituents in the ground water

          The concentration of hazardous waste or hazardous waste constitu-
          ents in the ground water

          Abatement alternatives for any ground-water contamination attrib-
          utable to the hazardous waste management facility

     The outline  does  not comply with  State  regulations [75,265(n)(13)]
because:

          It does not address  how the rate  and extent  of migration  of haz-
          ardous waste  or constituents will  be determined

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                                                                                      10
                       It  does  not address  abatement  of ground-water  contamination

                       It  was  not submitted to DER  for  approval  until  February 1986

                  Samples  collected from the UTI monitoring wells in July and September
             1985 contained elevated levels of  volatile orgam'cs,  chromium and  dissolved
             solids.   In November 1985, DER recommended that the source  of the  contamin-
             ants be  identified through subsurface  investigations.  UTI  subsequently
             submitted a  "Work Plan for Subsurface  Investigation"  in  February 1986,,
             This plan,  which was under review  during the Task Force inspection,  is  con-
             sidered to be a  ground-water  quality assessment program plan by both DER
             and UTI.
1
                  The  work  plan  was  reviewed by Task Force personnel and found to  be
             inadequate.   It did not contain either abatement,  procedures or an  implemen-
,            tation  schedule as required by State  regulations  [75.265(n)(15)].   Further,
             the design for proposed monitoring wells was deficient.  If constructed as
             proposed,  the  open  well bores would  intersect  several  water-bearing zones
             and provide avenues for cross-zone migration of contaminants.  Collapse of
!            another similarly  constructed  well at the site suggests that a casing  and
             screen  (which were  not  included in the proposed design) are necessary to
             maintain  the integrity of  the  borehole in  the rronitored zone.   Further,  the
             proposed  depths were intermediate  between  the deeper  wells  for the remedia-
;             tion system and the shallower  RCRA wells.   Wate-  level  data from these  wells
             may not aid in defining the ground-water flow direction because of vertical
             hydraulic discontinuities  at the site.

             TASK FORCE  SAMPLING AND MONITORING DATA EVALUATION

                  During the  inspection,  Task  Force personnel  collected  samples from
I            eight ground-water monitoring  we'lls,  a surface  impoundment  and the effluent
I
from a  stripping  tower  constructed as part of a ground-water remediation
system  [Figure 2].  The  well  samples  were collected to  determine  if the
ground water contained hazardous waste or constituents.   The surface

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                                                                                     12
            impoundment  and  stripping tower were sampled  because  they  are potential
•            contaminant  sources,  Monitoring data from Task Force samples were evaluated
            together with previous DTI data.
                 Task Force and DTI data indicate the presence of trichloroethene (TCE)
            and  1,1,1-trichluroethane  (TCEA)  with high concentrations (i.e., greater
            than 1,000 ug/L) in six of the eight wells sampled by the Task Force (RCRA 1,
            2, 3, 4 and UTM 1 and 3),   The other two wells (UTM 5 and 8) also had detect-
            able TCE  and  TCEA,  but at much  lower concentrations.  All but one  of the
            concentrations in these two wells (TCE at 77 MS/I- in UTM 5) were at or near
            the  limit of  quantitation.   The source of these  compounds  is probably a
            solvent  release,  which was  discovered in mid-1977.   In  late 1977, UTI
            installed a  remediation system  to  clean up  the  affected ground water.

                 Inorganic data from  the Task Force samples  suggest  leakage  from the
            surface impoundments.   Data for selected parameters present in high concen-
            trations  in  the impoundment  samples  during  the inspection are  compared
            [Table 1] to  data  for wells having elevated  concentrations  (relative to
            concentrations in the other wells) of these chemicals.  Data from the strip-
            ping tower discharge are also included for comparison because they are prob-
            ably  indicative  of  parameter concentrations  in recharge  to  ground water
            from the nearby spray field,

                 In Table  1, the  parameter  concentrations for the respective  wells  are
            listed  in  decreasing  order from  left  to  right.  The pattern  of  elevated
            concentrations  suggests  a southeasterly migration  of chemicals  from the
            impoundments.

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                               Table 1
          SELECTED INORGANIC DATA FROM TASK FORCE SAMPLES*

Parameter
Chromium**
Cyanide**
Sulfate***
Sodium***
Magnesium***
Sett! ing
Basin 2
2,840
53
1,250
268
263
Stripping
Tower
58
<10
28,5
11.5
7.6

RCRA 2
1,280
20
500
37,4
44,7

RCRA 3
246
<10
500
45,0
46.1

UTM 3
395
<10
250
28.4
25,3

RCRA 4
8
<10
44
17,4
16,9
 *  Data are from wells adjacent to the surface impoundments
**  Concentrations are in micrograms per liter fug/I)
    Concentrations are in milligrams per liter (mg/L)
***

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TECHNICAL REPORT

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                           INVESTIGATION METHODS

     The  Task Force  investigation  of  the  Uniform Tubes, Inc., facility
comprised:

          Reviewing and evaluating records and documents from EPA Region III,
          DER and UTI

          Conducting an onsite facility inspection April 8 through 11, 1986

          Evaluating the offsite contract analytical laboratory

          Sampling and analyzing data from ground-water monitoring wells, a
          surface impoundment and the stripping tower effluent

RECORDS/DOCUMENTS REVIEW

     Records  and  documents  from EPA Region III and the DER offices were
reviewed prior to and during the onsite inspection to obtain information on
facility operations, construction details of waste management units and the
ground-water monitoring program.  Additional DER and EPA records were copied
and reviewed  by Task  Force personnel before the onsite  inspection.  Onsite
facility  records  were reviewed  to  verify  information  where necessary.
Selected Company  documents requiring further evaluation were  copied by  the
Task Force during the inspection.

     Specific documents and records that were reviewed  included the ground-
water sampling and  analysis  plan;  outline and plan for the ground-water
quality assessment  program; analytical  results from past ground-water sam-
pling; monitoring well  construction data and logs; site geologic reports;
site operations plans;  facility permits; waste management unit design and
operation reports;  and  operating records showing the general types, quan-
tities and locations of process waste sources at the facility.

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                                                                         15
FACILITY INSPECTION

     An onsite facility inspection was conducted to identify waste sources,
waste transport, waste management units (past and present), pollution control
practices,  surface  drainage  routes,  and to verify the location of ground-
water monitoring wells.   Company representatives and contractors provided
information on  and  explained:   (1) facility operations  (past and present),
(2)  site  hydrogeology,  (3) the ground-water monitoring system and (4) the
ground-water sampling and  analysis plan.

LABORATORY  EVALUATION

     Weston Laboratory  in  West Chester, Pennsylvania, analyzes  all ground-
water samples for  DTI  and was  evaluated  regarding  its  ability  to produce
quality data for the required  analyses.   Analytical equipment and methods,
quality assurance procedures and records were examined for adequacy,   Labo-
ratory "records  were inspected  for* completeness,  accuracy and compliance
with State  and  Federal  requirements.  The sample  handling,  analysis and
document control procedures followed were discussed with laboratory personnel,

SAMPLE COLLECTION AND ANALYSIS

     The  sampling  portion of  the  investigation  involved two activities:
(1) measuring water levels in all wells onsite and (2) sampling eight wells,
one active  surface impoundment  and effluent from a stripping tower [Figure 3].
Water level measurements were taken in an attempt to determine the direction
of ground-water flow.   Those  wells,  designated by  the  "LJTM1'  prefix, are
deep wells  (ranging from 65 to  150 feet) constructed in 1977 for monitoring/
recovery of contaminated ground water following a solvent release discovered
that year.  The remaining  wells are  designated by  UTI as  "RCRA"  monitoring
wells.   These were  installed  in'1985  adjacent to the  surface  impoundments.
The  stripping tower  is  associated with the cleanup of the solvent release
and discharges water to a  drainage channel in the vicinity of the RCRA wells.
The wells were  sampled  to  determine  if  and to what  extent the ground water
contains hazardous waste or constituents.   The surface  impoundments and the

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                                                      16
\
    \
                                  WASTEWATER
                             PRETREATMENT FACILITY
                                                   TOWfK
                                               SURFACE
                                             IMPOUNDMENTS
                       FIGURE 3

       TASK FORCE SAMPLING STATIONS

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                                                                         17
stripping tower  effluent  were  sampled because of the potential to release
hazardous waste or constituents to the ground water,

     Duplicate volatile organic samples and splits of total metals, dissolved
metals and  specific  conductance samples were provided to UTI,   EPA Region
III was provided the same duplicate and split samples with the exception of
the aliquot for specific conductance, which was not requested,

     Only one of the facility wells (UTM 1) was equipped with a pump,   UTM 1
is equipped with a submersible pump, which continuously discharges 75 gallons
per minute (gpm) to the stripping tower, pursuant to a State cleanup direc-
tive related  to  the  solvent spill.  Samples were collected by an EPA con-
tractor for the  Task Force, UTI and  EPA  Region  III using the following
procedures,

     I.   UTI  contractor (Weston) unlocked the wellhead.

     2.   EPA contractor monitored open wellhead for chemical vapor (Photovac
          TIP®) and radiation.

     3,   EPA contractor measured  depth to  ground water using  an  oil/water
          sonic  Interface  Probe  (Moisture Control  Co. ,  Inc. ,  Model  No
          B2220-3),

     4,   EPA contractor  lowered the  Interface  Probe through the water
          column until total depth was reached,

     5.   EPA contractor retrieved  the Interface Probe from the well  bore
          and decontaminated the cable and  probe using  procedures  outlined
          in Table 2.
     Photovac TIP and  Interface  Probe are registered  trademarks and vill
     appear hereafter without §.

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                                               DRAFT 09/22/86                    18
                                               Table 2

J                                    DECONTAMINATION PROCEDURES
^                      Equipment*                      Decontamination Method

•            Submersible pump, tubing, ropes     Cleaned after each use with a non~
             and wire                            phosphate soap and rinsed with tap
I                                                water

             Interface probe                     Cleaned after each use with a pesti-
,                                                 cide grade hexane wipe, followed by a
;                                                 rinse with distilled water and wiped
                                                 dry

1            Filtering apparatus                 Cleaned with 1:1 nitric acid diluted
i                                                 with distilled water and rinsed with
                                                 distilled water
|             , - - -- : - , - —
             *    Bladder pumps and Teflon bailers were pre-cleaned before the inspec-
                  tion; none  were  reused during the inspection, therefore, none had
                  to be decontaminated.

3
                 6,   EPA contractor  sealed  the well with a, custody seal,  (The water

•;                      levels  were  taken  at each well on the first day of sampling and

                      then sealed until  sampled later in the inspection.)


                 7,   Task Force personnel calculated water- column volumes using height

                      of water column and well casing radius,


                 8,   When the Task Force was ready to  sample  the well,  the  EPA con-

                      tractor broke the custody seal.


                 9,   EPA contractor purged three water-column volumes using a 4-gallon

                      plastic bucket  (marked  in quarts).   Table 3  indicates  the method

                      of purging each well.   Purge water  from  the UTM wells  was dis-

                      charged  directly  into the municipal  sewer*  and  water from  the

                      RCRA wells was discharged into the surface impoundment.
i
                 Permission was  granted  by the Municipal Water and Sewer Authorities,
                 UTI and  the  PA-DEK Bureau of Solid  Waste  for the disposal of purge
                 water in this manner.

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                                                                         IS
     10,  EPA  contractor collected  a  sample  aliquot  and made  fieTc
          measurements for temperature, turbidity, specific conductance and
          ph.

     11.  EPA  contractor  filled  sample containers using both the methods
          and  order  specified  in Tables 3 and 4,  Split samples were col-
          lected by  filling  one-third of each bottle  for  the Task Force,
          facility and  Region  III  bottles,  respectively,   This  process was
          repeated until  each  bottle was filled.  If the bailer could not
          fill a third of each bottle, one-third of the bailer was used per
          bottle,

     12.  Samples were placed on ice in an insulated cooler.

     13,  EPA  contract  personnel  took the samples to a staging area where
          the  dissolved  metals  aliquot was filtered.   In  addition,  total
          metals, TOC,  phenols,  cyanide and nitrate/ammonia samples  were
          preserved [Table 4],

     When additional  samples were  collected for quality control  purposes
(NEIC duplicate  and  contract laboratory triplicate), step numbe1- 11 above
was modified    NEIC  sample  containers were filled following collection o*
Task Force,  UTI  and  Region III aliquots;  the  laboratory triplicates  were
filled  in senes followed by the UTI and Region III samples.  In each case,
procedures were followed for collection of split samples.

     When the  active  surface impoundment (settling basin 2) and stripping
tower were sampled, steps 2, 10, 11, 12 and 13 were followed in their respec-
tive order.   The impoundment sample  was  taken  by  the  EPA contractor  at the
northeastern corner of the impoundment near the discharge manifold,   Sample
bottles were filled just below the water surface.  The stripping tower sample
was collected  from the collection tank overflow pipe.

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                                    Table 4
                          ORDER OF SAMPLE COLLECTION,
                       BOTTLF TYPE AND PRESERVATIVE LIST
          Parameter
     Bottle
 Preservative*
Volatile organic analysis (VOA)
  Purge and trap
  Direct inject
Purgeable organic carbon (POC)
Purgeable organic halogens (POX)
Extractable organics
Pesticide/herbicide
Dioxin
Total metals
Dissolved metals
Total .organic carbon (TOC)
Total organic halogens (TOX)
Phenols
Cyanide
Ammonia
Sulfate/chloride/nitrate
Radionuclides (NEK only)
2 60-mi VOA vials
2 60-ml VOA vials
2 60-m£ VOA vials
2 60-m£ VOA vials
4 1-qt. amber glass
2 1-qt. amber glass
2 1-qt. amber glass
1 1-qt. plastic
1 1-qt. plastic
1 4-oz. glass
1-qt.  amber glass
1-qt.  amber glass
1-qt.  plastic
1-qt.  plastic
1-qt,  plastic
4-qt.  glass container
    HN03
    HN03
    H2S04

CuS04 + H3 P04
    NaO:
     All samples were  stored on ice
     the analytical laboratories.
after collection and during transport to

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                                                                         22
                           FACILITY DESCRIPTION

     Task  Force  personnel  obtained information  on past  and  present
manufacturing and waste treatment operations  and a ground-water  remediation
system to identify potential sources of hazardous  waste  releases  and  aid  in
interpreting ground-water monitoring data,   The information  is  summarized
in this section,

PROCESS OPERATIONS

     UTI manufactures high-precision,  small-diameter metal  tubing and tubular
parts at the Conegeville plant,  which  is operated as a  "job  shop"  for these
products,   The plant includes three interconnected buildings designated as
Plants 1 and  2  and the Annex [Figure  4].  Plant  1 was  built in  1964 and
expanded in 1965.  Plant  2 was built in 1973 and the Annex, which connects
Plant 1 to  Plant 2,  was added in 1978.  Plant  1 is used for making small
and intermediate sizes  of tubes  and Plant 2 is  used for  making  larger tubes.
The Annex area  is  used for inspecting  final  products,  storage,  packaging,
shipping and receiving.

     Plants 1 and  2 are divided  into areas for  drawing tubing, fabricating
parts and ancillary processes.   For most products,  feedstock  tubing is suc-
cessively drawn  through  a series of dies,  with intermediate  processes,  to
reduce the diameter;  then it goes through final processing  or is  fabricated
into parts,  The  feedstock  tubing,  usually 3/4-inch diameter,  can  be made
of an alloy or pure metal.  The  ancillary processes include cleaning  (solvent,
acid or alkaline degreasing), annealing (softening), pickling (acid etching)
and tumbling (polishing).

     Process wastewater from three  pickling  operations  (Plants 1 and 2),
ground water collected  in a foundation  sump (Plant 1) and liquid discharged
to a  floor  drain (Plant 1)  are  pretreated onsite  in  the hazardous waste
management  units,  as discussed  below,  before  discharge  to the  municipal
sewer system.   Pickling is an intermittent operation and involves immersion
of tubing  into  one of  several  acid-solution baths  (typically  15%  acid).
Most pickling is done  with  hydrochloric, hydrofluoric, nitric and sulfunc

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FI..I Dr.l.»           PLANT     1
           INTERMEDIATE TUBE  MILL
                              FIGURE  4
                       UTI  PLANT LAYOUT

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                                                                                      24
             acid,  and some is done with chromic  acid.   Following  the  pickling  bath,  and
             depending on the  type  of  acid in  the  bath,  the  tubing  is  rinsed  in one  to
             three  flow-through  rinse  tanks,   The  spent pickling solutions and rinse
             tank effluents are  routed to  the  wastewater pretre^tment system  through
I            separate sewer Tines made  of 3-inch  polyvinyl chloride  (PVC) pipes,

                  Plant 1 has  a foundation  sump,  near  the degreaser  unit, which discharges
             to the pretreatment  system.   A  floor  drain  in the  Plant  1 drawing area  is
r,            also connected to the pretreatment facility.  The floor drain is  not  close
             to any source of  waste liquid  and  is reportedly  not frequently  used,

s                 Drains to the  sewer  lines  for  the pretreatment  system are also  used,
i            as needed, for other liquids.   For example,  during  the  Task Force  inspection,
,            rain was  leaking  through  the  roof in  Plant 2 and the rainwater was  being
             routed along a temporary drainage  way, made  of plastic  sheets,  to  the rinse-
l            water  effluent line  in the adjacent  pickling area.

*            WASTEWATER PRETREATMENT FACILITY

                 The wastewater  pretreatment facility [Figure 5]  is southeast  of  Plant  2
             and is surrounded by  a  chain-link fence.   It consists of three treatment
             tanks,  a  control   building  and two surface impoundments,  which  are used  as
             settling basins.   The facility was constructed in 1969  to treat spent pickle
             liquor and associated rinsewater (EPA  hazardous  waste number  K062, as defined
             in 40 CFR  §261.32).   Effluent  from the  facility  is  discharged  to  the
             Collegeville-Trappe  Municipal  Authority wastewater  treatment  plant.

1                 The three circular treatment tanks are below grade and are 15 feet, in
,             diameter by 7 feet deep.   The  walls  of each  tank are  6-inch-thick reinforced
*             concrete (gunite) and have a polyester resin coating  on the interior  surface.
             Each tank holds 6,000 gallons  (with  2  feet of freeboard)  and  has  an agitator
i            for mixing the wastewater  with  treatment chemicals.    Four-inch PVC pipes
             interconnect the  tanks at  the  2-foot freeboard  level  to prevent overfilling.
\             Each tank also has  an overflow float  switch connected to a central alarm.

1

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                                                  25
         CONTROL

         BUILDING
                     TREATMENT  TANK  3
   D
  Q^——"^-T R E A T M E N

EATMENT  TANK  1
T TANK Z
     \VALVE
      BUILDING
         \
            \  SETTLING BASIN 1
             \
                                  \
                                   \
                                    \
                                      \
                                      SUMP Q
         \
           \
               SETTLING  BASIN 2

               \ _ * _ /
                                  \
                                   \
                                    \
                                      \
                        Scale: I equals appro*. 20'
                   FIGURE 5

WASTEWATER  PRETREATMENT  FACILITY

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                                                                                      26
                  The control building  is  used  for storing chemicals  and  has  equipment
 '            for adding those chemicals to the treatment tanks and transferring treated
 '            wastewater to the surface  impoundments,  A pump is used to recirculate the
             "iquids in the  tanks  wMle treatment chemicals are added.  Two SB-gallon
 i            polyethylene tanks with mixers  are  connected to the recirculation system
             ahead of the pump.   Chemicals used  to treat  the pickling wastes include
             lime  (acid  neutralization/metals precipitation),  sodium  metabisulfite
             (chromate destruction) and sulfuric  acid (pH adjustment).   The  building  has
 i            a concrete floor with a sump.  A float switch in the sump activates a pump
             which discharges to Tank 2,

 *                 The two surface  impoundments are used as settling basins for  metal
 I            hydroxide sludges resulting  from the treatment process.   They are desig-
 I            nated as settling basins 1 and 2 and were originally  constructed  in  1969  as
             unlined impoundments.   In  1975, each basin was lined with 4 inches of con-
 i            crete reinforced with wire mesh,  installed above  a  4-inch-thick stone base.
 I
             The concrete was coated with a polyester resin.   Numerous  cracks  have devel-
 f            oped in the  concrete  walls,  which were observed  to extend below  the water
             line.   Some cracks have been repaired; however, the repairs were  inadequate
 i            because the material  used to fill the cracks was  also cracked.
 i
 I                 The capacity of  each  surface  impoundment is 58,000  gallons  (with  2
             feet of freeboard).   The surface area dimensions  are  80 feet  by 45 feet  and
             the bottom (10  feet  below the surface) dimensions are 40 feet by 5  feet.
             Treated wastewater enters  each  impoundment through a 12-foot-long perfor-
             ated distribution pipe  that  is  positioned horizontally along the west end
             of each impoundment,  6 feet above the bottom.   The  effluent flows through a
v            similar pipe at  the  east  end to a  2-inch  PVC pipe,  then into a 2-foot-
 j            diameter precast concrete sump.   Water is pumped  from the sump  to the muni-
 4            cipal  sewer  system by a 20 gpm pump  in a  lift station at the east end of
 ,            the center dike  between the  two impoundments.  The pump is activated by a
 [            float switch in  the  sump.   A drain  from  the  lift  station to the ground
             surface was plugged in 1984.

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                                                                         27
 PRE-RCRA  SOLID WASTE MANAGEMENT UNITS

     DTI  operated  several  solid waste management  units  (SWMUs)  that were
 closed  before November 19,  1980  (effective  date  of RCRA  regulations)
 [Figure 6].   These  units  are potential sources of hazardous waste or con-
 stituents  that could be released to ground water.  Consequently, Task Force
 personnel  obtained  information on the following SWMUs previously operated
 by UTI.

           Concentrated acid  storage tank
           Original spray field
           Original wastewater treatment facility
           Cesspools and septic tanks
           Naphthol storage tanks
           TCE/TCEA storage tanks

 Concentrated  Acid Storage Tank

     A storage tank  for  concentrated acids (spent pickling solutions) was
 built in 1969 as part of the current wastewater pretreatment facility,   The
 tank was  constructed  to be  similar  to  the  treatment  tanks  described previ-
 ously.   It is located  just  north  of  the control  building,  was  used only to
 store  spent pickling  solutions for offsite transport  and  disposal.   UTI
 subsequently  modified the treatment facility  to accomodate the spent pickling
 solution  in  addition  to  the rinsewater.    The concentrated acid tank  was
emptied and backfilled.  No  samples were taken or tests conducted to deter-
mine if the tank had leaked.

Original  Spray Field

     From  1969 until  1973,  when the treatment system was connected to the
municipal   sewer  system, treated process  wastewater was  discharged onto a
spray field located about 150 feet south of settling basin 2.   Ten thousand
gallons per  day  (gpd)  of  effluent was piped  to the field and sprayed from
four nozzles  over  an  area of about three-quarters of an acre.   UTI has no
monitoring records of the  effluent or original spray field.

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     In  1973,  the  spray system was dismantled.   The  site  of  the original
spray field  is  now covered by  fil1    As  discussed  below,  a second spray
field was  constructed  as  part of  the ground-water  remediation system.

Original Wastewater Treatment FarTMty

     The original  wastewater treatment  facility  was  built in 1963 when
Plant I  was  constructed,   This  facility was phased out  in 1969 when the
current  pretreatment  facility  went on line.  It was located just north of
the area occupied  by  the Plant 2  pickling  area.  Plant  2  was constructed
over the site.  Treatment units included a concentrated acid tank,  a dilute
acid (rinsewater) tank and an unlined  lagoon.   Construction and operational
details  of the  original  wastewater treatment facility were not  available
from LJTI personnel during the Task Force inspection.

     Before Plant 2 was constructed, sludge in the lagoon was excavated and
buried just north of the lagoon.  The  acid tanks were emptied and collapsed,
then the entire area was backfilled and graded.

Cesspools and Septic Tanks

     Cesspools,  septic  tanks and  a  leach  pit  composed the UTI  sanitary
system before  connection  to  the municipal  sewer  in  1973.   UTI  personnel
interviewed during the  Task  Force inspection did not know whether process
water or other  waste  liquids (e.g., solvents,  etc.)  were  disposed of in
this system.   Some of the containment units  were concrete, others were
steel;  construction details  of  the former system are incomplete   Liquids
in the cesspools,  septic tanks  and leach  pit were pumped out  by  a  UTI con-
tractor,  then the units were backfilled.

Naphthol  Storage Tanks

     Three naphthol tanks were  installed in 1963 when Plant 1 was constructed.
All three were outside, underground and to the east of Plant I.   A 550-gallon
tank was used  to store clean naphthol, while two 5,000-gallon  tanks were

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             used to store  recycled  and  spent naphthol.   In 1978,  two  new above-grouna
             tanks were installed to  store  new and spent naphthol.  Subsequently, the
             two 5,000-gallon underground tanks  were  excavated  and disposed  of  and  the
             excavation area was  backfilled  with soil.   The  remaining 550-gallon tank  is
             currently  used as a  catchment tank for any spilled  naphthol.   This  tank was
             leak tested in  1984  by  a private contractor and certified tight.   UTI  has
             conducted  no monitoring  of  soil  or ground water in the immediate vicinity
             of the  three  underground tanks  to determine  if any  naphthol  had  been
             released,

             TCE/TCEA Storage Tanks

f                 Three underground tanks for solvent storage were installed during the
,            construction  of Plant 1  in  1963,   Each tank was constructed of steel and
t            held 550 gallons.  They  were located  outside at the northwest end of the
             building.   The tanks were initially used for storing clean, recycled and
             spent TCE,  In  1965,  the Plant 1 building was  extended over the three  TCE
             tanks;  use of  the underground  tanks did  not change.   In 1975,  DTI  discon-
             tinued  using TCE in  the  degreasing operations  and began  using TCEA.  The
;             TCE was  removed from the three  storage tanks and replaced  with TCEA.

                  In  1978,  an outside tank storage  area (above grade) was completed  which
             included  a  2,000-gallon and  a 1,000-gallon tank  for clean  TCEA.   A
             1,000-gallon  tank in the degreaser pit was used for  storage  of recycled
             TCEA.   The three original storage tanks were abandoned and backfilled.   No
             leak (.integrity) tests  were  conducted  on  the tanks  nor was there any monitor-
             ing conducted for indications  of  leaks.   However,  in  1977,  ground water
             beneath  the site was found to contain both TCE and TCEA.   As a result,  the
             State required UTI to construct and operate a ground-water remediation  system,
'             which is discussed below.

             GROUND-WATER  REMEDIATION SYSTEM

                  In  1977,  a  remediation  system was constructed by UTI to-extract and
             treat ground  water contaminated by TCE and TCEA.   The presumed sources  were
|             the underground solvent storage tanks.  The system was operating during the

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                                                                         31
Task Force inspection and included an extraction well (DIM 1), an air-stripping
tower and a spray field [Figure 7].  Ground water is pumped from DIM 1 to a
wet well near the southeast corner of settling basin 2,  then to the stripping
tower and, finally,  to  the spray field, all of which are described below.

Stripping Tower

     The stripping tower,  located just east of the  wet  well,  was placed
into operation in 1980.   Before it was installed,  the ground water was pumped
directly to the  spray field from the wet well.  The stripping tower  is a
20-foot column mounted on a pre-cast concrete tank supported by a 2-foot-thick
concrete base.   The  column  is  constructed from a 42-inch  (inside  diameter)
fiberglass-reinforced pipe  with a 5/16-inch-thick wall.   It  is packed with
2-inch-diameter  polypropylene  rings.   Air  is drawn from  the headspace at
the top of the column, which has a sealed cover,  by a 2,900 cubic-feet-per-
minute  (cfm)  blower  which  exhausts to the  collection tank.  The  concrete
collection tank  under the  tower holds about 1,150 gallons and is equipped
with a float-activated submersible pump.

     Water in the wet well  is pumped through a 4-inch PVC pipe to the inside
of the  stripping tower  near the  top.   As the water  trickles down  through
the column to the collection tank, air is drawn upward by the blower   When
temperatures   are above  freezing,  generally  from  March  through November,
water in the  tank is pumped to the spray field via 2-inch iron and PVC pipes
During colder weather, the pump is turned off and water is discharged to  an
adjacent drainage channel  through an overflow pipe,

Spray Field

     The spray field  is  50 feet  east of the  stripping tower and  is about
one-half acre in size.  Two parallel distribution pipes,  about 60 feet apart,
carry water  to  the  risers.   Each riser consists of  a  horizontal  pipe,
supported about  4  feet  above the ground, with spray nozzles at each end.
One of the distribution  pipes is connected to four risers with approximately
120 feet between the first and last; the other pipe  is  connected  to  five

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                                                                         33
risers, with  about  120 feet between the  first  and last.   The risers are
designed to spray 10 gpm at 55 psi cf pressure,

     The spray field was very boggy during the inspection.  The soft, water-
logged ground was covered with vegetation.  Cattails up to 6 feet tall were
growing in  the  spray field and were more dense in the southeastern (down-
gradient) end.   Small  erosion  channels were observed throughout the spray
field.   These drain  to the drainage channel  that  also  receives  overflow
from the collection tank at the base of the stripping tower.

     The channel  drains  to a runoff detention basin about 250 feet south-
east of the stripping  tower.  The  basin  has a capacity of about 2.75  acre-
feet and is surrounded by  a  chain-link fence,   It  is  unlined and was  exca-
vated  in 1978 as a condition of  the  State  building permit for the Annex
connecting Plants 1  and  2.   It was designed  to  control  rainwater  runoff
from the plant roof and parking lots,

     Effluent from the detention  basin passes through a  control  structure
then through  a  culvert.   The culvert passes  under 5th Avenue  and  empties
into an unnamed  tributary of Perkiomen Creek.   UTI does not have a  National
Pollutant Discharge  Elimination System  permit for the discharge from the
basi n.

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                                                                         34
                             SITE HYDROGEOLOGY

     Information presented in the Part B application and other documents on
the hydrogeology of the UTI site is limited.   Site-specific information was
developed principally  by  a UTI  consultant, Roy F.  Weston,  Inc.  (Weston)
during (1) the installation of a monitoring/recovery well  system in 1977 to
clean up a solvent release attributed to underground storage tanks, (2) the
preparation of the Part B permit application in 1983, and (3) the installa-
tion of four shallow interim status monitoring wells in 1985.  The following
infortnation was derived primarily  from Weston reports and discussions  with
Weston personnel.

     Underlying the UTI  site  is a soil  identified  as the Readington Silt
Loam by the U.S.  Soil  Conservation Service,  This  soil is typically a reddish-
brown to dark-brown silt loam weathered from shale,  siltstone and sandstone.
The Soil Conservation Service characterizes this as  a deep, moderately well-
drained soil.   Usually at a depth of 15 to 22 inches, the subsoil is a very
firm, reddish-brown silt loam or silty clay loam that is streaked and mottled
(indicating wet conditions) with a greyish color,   The permeability of this
soil varies from  moderately  rapid at the  surface to  moderately  slow with
depth.   Likewise,  the  quantity  of  shale  fragments increases  with  depth and
the shaley material grades to bedrock,   The silt  loams  and weathered mate-
rial beneath range in thickness  from 7 to 23 feet  on the site.

     The  underlying  bedrock  consists primarily of  reddish-brown shales,
mudstones and siltstones of the  Brunswick Formation, which ranges from 9,000
to 16,000 feet  in  thickness.   The Brunswick Formation  is a  member  of  the
Newark Group of late Triassic Age.  A few thin beds  of green shale and brown
shale are present and are composed primarily of feldspar, illite, chlorite,
quartz and calcite.  Regionally, the rocks are a series of overlapping lens-
shaped units that  are  discontinuous in  all directions  along the bedding
plane.

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                                                                         35
     The  bedrock  has  low  primary  permeability  (i.e.,   intergranular
permeability).  Most of the ground-water movement within these rocks follows
secondary openings such as fractures and joints,   Ground water flows primar-
ily through  the  nearly vertical  joint planes which  intersect  at various
angles throughout the beds and provide an interconnected series of channels.
The fractures and joints substantially increase the otherwise low permeabil-
ity of bedrock.   The density of these fractures results in area!  variations
in permeability.   Joints in the formation are also commonly partially filled
with calcite and quartz.   Occasionally barite and pyrite are also present.*

     In the Brunswick Formation,  the regional strike of the beds  is northeast
and they  dip  northwest 5 to 15 degrees.  The formation is  also reported  to
be more permeable along the strike than across  it.  Weston personnel reported
that there  are three  major joint sets running north-northeast,  northeast
and northwest, which have nearly vertical dips  (80 to 90 degrees).

HYDROGEOLDGIC UNITS

     To date, the  uppermost  aquifer and the hydrogeologic units  that need
to be monitored  at the facility have not been  adequately identified.   The
following describes site characterization work done  to date  toward  identi-
fying these units and the shortcomings of that  work,

     Under the RCRA interim status requirements,  the uppermost aquifer must
be monitored  [265.90(a)].  An "aquifer"  is  defined [260.10]  as a "geologic
formation, group  of formations or a part of a formation capable of yielding
a significant amount of ground-water  to  wells or  springs",   The  "uppermost
aquifer"  is defined as  "the  geologic formation nearest the natural ground
surface that is  an aquifer, as well  as lower aquifers that are hydraul icany
interconnected within the facility's property boundary".
     Stanley M. Longwill  and  Charles R. Wood,  "Ground-Water Resources of
     the Brunswick Formation in Montgomery and Berks Counties,  Pennsylvania",
     Pennsylvania Geological Survey,  Bulletin W22, 1965. pp 6-11

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                                                                         36
     State regulations  [75.265(n)(l)] require a "monitoring system capable
of determining  the  facility's  impact on the quality  of  any  ground-water
system which the facility has the potential to  affect,"

     During construction of  both the UTM wells  in 1977 and the RHA wells
in 1985,  there  was  no indication of saturated  zones in either tne soil  or
weathered zones.  Ground water was encountered  below the bedrock surface in
all borings.   Logs of the borings are presented  in Appendix A.

     There were at least four major water-bearing zones penetrated in drill-
ing the  UTM wells,  They were all composed of the dark reddish-brown shale
and yielded between 4 and 125 gpm.  These water-bearing zones  were encountered
at depths greater  than  40  feet  below the  surface  and had greater yields
with increasing  depth.   Whether  these water-bearing  zones  have vertical
hydraulic connections has not been determined.

     Vertical  hydraulic  discontinuities  within  the fractured  bedrock are
suggested by the shallower  RCRA  wells, which complicate the identification
of appropriate  monitoring  zones.   The  borings  for the  RCRA  wells were
reportedly advanced until water was encountered, then an additional 20 feet
was drilled before the  screen and casing were installed.  Wells  RCRA  3  and
RCRA 4 are 40  feet  apart,  at nearly the same surface  elevation  (0.6  feet
difference),  yet they were  completed to depths,  of  45 and 78  feet deep,
respectively.   Depths to water  of 31 (RCRA 3)   and  58 (RCRA 4) feet were
measured  during the Task Force  inspection, which indicate that  the driller
was able to follow the design criteria.   The large difference  in water levels
between  tnese  wells,  which  had  been reported  previously, has  not been
explained by the Company consultants and testing has  not  been  conducted  to
determine whether the RCRA wells monitor hydraulically interconnected zones.

     Both vertical  and  area! hydraulic  discontinuities  are  suggested by
well yield data.   Testing  conducted during installation of the RCRA wells
yielded  an average  of less than 2 gpm.   Well RCRA 1 had the highest yield
of approximately 3 gpm and the water level  recovered quickly after develop-
ment.   The other RCRA wells were pumped dry and  then recovered very slowly.

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                                                                         37
With  the  wide  range  of  depths  at  which  ground  water  was  encountered  in  the
RCRA  wells  and the  varied yields,  Weston suggests  that,  at  shallow deptns,
the distribution of joints and fractures  is erratic.

      During the installation of the deeper UTM wells, damp zones were iden-
tified between 25 and 40  feet below the  surface and measurable yields (e.g, ,
greater than  2 gpm)  were  obtained between 40 and 75  feet.   Beyond  75  feet,
water production increased significantly  (up to 110 gpm),

      In summary, additional investigation  is necessary to define the  hydro-
geologic  units beneath the facility and  the degree to which they are  hydraul-
ically interconnected.  Based  on  the investigation,  the uppermost aquifer
can be better  defined and appropriate monitoring zones can be identified,

GROUND-WATER FLOW DIRECTIONS AND RATES

     Ground-water flow  directions  have  not been adequately determined  for
the facility  and  previous investigations  have yielded conflicting conclu-
sions.  Therefore,  the  locations  of  upgradient and downgradient  monitoring
wells, relative to the waste management  units,  cannot be determined without
further study,

     Water  level measurements made in the  L'TM wells in 1977, before recovery
well  UTM  1  began pumping,  suggest  that  ground  water  flows  to  the southeast
toward Perkiomen Creek  [Figure 8]  with  a gradient  of  about  0.009 feet/foot
or 48 feet/mile.  A pump test conducted  on UTM 1 after construction yielded
a transmissivity value of 3,000 gpd/foot  and storativity values  in the  range
of 10-3 to  10-4.   Based on these  limited  data, the ground-water flow rate
was calculated to be about 0.07 feet/day.

     The  southeasterly  flow  direction determined from  the  UTM wells was
used to site the new upgradient and downgradient RCRA wells.  However,  mon-
itoring of  the  RCRA wells during  the summer of 1985 revealed that ground-
water flow  (as reinterpreted by Weston) was to the northwest from  the spray

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-------
                                                                         39
field  through  the surface  impoundments  toward  the  recovery well.   The
recovery well, the spray field and normal seasonal variations in water leveU
are potential causes of this apparent flow reversal,

     Weston  investigated the  effects  of the recovery well  (DIM  1) on the
grcjnd-water flow  system  by conducting a pump  test  in  October 1985,  The
pump test  indicated  only very  localized  effects  (significant only at UTM 2
and UTM  4)  with  influences  primarily within about  800 feet northeast-
southwest  (along  strike)  and  300 feet northwest-southeast  (along dip)  of
the well.   The  RCRA  wells  and  UTM  3 showed  noticeable water level changes,
but were  less than 0,2  feet.   Weston  summarized  that the  small water  level
fluctuations indicate that UTM 1 is not primarily responsible for the shape
of the water table in the vicinity of the RCRA wells.

     The effects of recharge from the spray field on ground-water flow have
not been investigated by the Company;  however,  data  suggest  that investiga-
tion is  warranted.   The spray field  is  located  just east of the impound-
ments  [Figure 7]  and is roughly 160 feet wide by 100 feet  long.   Contami-
nated water from UTM 1  (recovery well) is piped to the  stripping tower then
to the spray  field.   Approximately 75 gpm  of treated water is applied  to
the spray area,  weather permitting, as discussed in  the Facility Description
section.

     During the onsite  investigation,  which occurred in  late winter, Task
Force  personnel  made  water level measurements on both  RCRA  and  UTM wells.
The results are  summarized in Table 5 and compared to Weston data for July,
August and  September  1985.  Water  levels  in wells  RCRA  1  and 4 were  higher
than when measured during the previous summer;  water levels  in wells RCRA 2
and 3 were about the same.

     Water  level  measurements  made  in  the UTM wells  by  the  Company  in 1977
and by Task  Force personnel  in  1986  revealed areas  of  the  facility that
need to be further investigated  in order to adequately  characterize ground-
water  flow  directions.   Task  Force and Company data indicate the presence
of a significant ground-water depression encompassing well  UTM 1 and nearby

-------





































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wells UTM 2  and  UTM 4,  which is probably due to operation of the recovery
we1!   The  1977  data suggest the presence of elevated ground-water levels
in the vicinity of wells UTM, 3 and UTM 8.  Neither of these is addressee, in
reports by Weston.

     Task Force  data suggest that  an  elevated water  level  is  still present
at UTM 3 when compared to the RCRA and other UTM wells.   Construction records
indicate that UTM 3 was drilled to a depth of 146 feet;  however, measurements
made by Task Force  personnel  revealed a  depth  of about 65  feet.  Whether
the borehole totally collapsed or is only partially obstructed is not known.
Consequently, the monitored zone that the water level represents is unknown,

     Although the nature  of  the geologic deposits underlying the  site  is
known, the  site  hydrogeological  characterization  is  inadequate.  Hydraulic
testing of  the  monitored zones  is  needed to determine  whether they  are
hydraulically interconnected.  The  seasonal  variations  in the  use of the
spray field  and  drainage  channel,  and their potential effects  on  ground-
water elevations and flow direction in the aquifer need to be investigated

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                                                                         42
               GROUND-WATER MONITORING DURING INTERIM STATUS

     Ground-water monitoring at the Uniform Tubes facility has been conducted
entirely under State interim status regulations.   The Commonwealth of Pennsyl-
vania enacted  Subchapter  D of the Solid Waste Management  <\ct on November
28, 1980 with  an effective date of November 18, 1980, one day before the
Federal   RCRA  regulations  were effective.  EPA approved  the  Pennsylvania
interim  status program  (Part  265 equivalent) on May 26, 1981 and  granted
final  authorization  (Parts  264,  265  and 270 equivalents)  on  January 30,
1986.

     DTI did not have a RCRA ground-water monitoring program for the impound-
ment between November 1981, when applicable provisions of the State regula-
tions  became effective, and November  1983.  Between July  1981  and about
mid-1983, UTI was seeking  an administrative waiver from DER and EPA for the
waste  pretreatment system  from the RCRA program and the ground-water monitor-
ing requirements.  Although not completely documented in DER and EPA files,
the process apparently began with a July 28,  1981 submittal to EPA indicating
that the treatment  system  was  a  totally  enclosed treatment facility  (TETF)
and, therefore,  did  not require a RCRA permit.   EPA responded in a Decem-
ber 9,  1981 letter, which  stated that the treatment system would not qualify
as a TETF and requested that a corrected Part A oe submitted.

     DER notified  UTI  in  September 1981  that the Department was  developing
criteria and standards  for TETFs and would be able  to grant a permit by
rule to  such  facilities after November 30.  UT]  apparently requested TETF
status  from DER because a  denial letter was sent to the Company on August 23,
1982.   The  letter  indicated that UTI had  two  alternatives for obtaining
TETF status.  These included (1) enclosing the treatment tanks and (2) either
closing  the  impoundments  or getting the  hazardous wastes  in them delisted.

     In  September  1982, DER deleted  sludge froir,  lime  treatment  of spent
pickling liquor  (hazardous waste no.  K063) from its list of hazardous wastes.*
     Because the  supernatant  is,  technically,  spent pickling liquor (haz-
     ardous waste number  K062)  the impoundments are  still  suiject  to  the
     State interim status requirements.

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A State  inspection  report  dated May 4, 1983  indicated that, although the
sludge  in  the impoundments  naa been aeiisted, the contents of  the  UTI
impoundments  should  be  tested  for Ep toxicity.  According to UTI records,
an ED  toxicity  test  was conducted on  a  sludge sample collected from the
impoundments on July 19, 1983,   The test results,  which were sent to  UTI  in
September 1983 reportedly  indicated that  the sludge  was  not  EP toxic.
Neither UTI,  DER  or  EPA records  indicate that the  results were sent to the
regulatory agencies.   In any event,  interim  status ground-water  monitoring
was initiated in November 1983,

     A State  inspection report  dated March 29, 1984 indicated that UTI was
in noncompliance  with  ground-water monitoring requirements and  specified
the need for  at  least  four new  monitoring wells.*  On December  11, 1984,
DER issued UTI a  Notice of Violation for ground-water monitoring,  At that
time,  the State required UTI  to discontinue use of the UTM wells and  required
development of a  plan  for  a  new monitoring  network.   In conjunction with
their  plan for the  new wells,  UTI  submitted  a sampling and analysis plan
(monitoring plan).  This plan,  submitted in May 1985,  was  verbally approved
by DER and  implemented.   Samples were  collected from  the  new (RCRA)  wells
in July and September 1985  using methods outlined  in  that  plan,   A timeline
of these and  other  events  related to ground-water monitoring is presented
in Table 6.

     The following is  an evaluation of the monitoring program  between May
1985  and April 1986,  when the Task Force investigation was conducted.   This
section addresses:

          Regulatory requirements
          Ground-water sampling and analysis  plan
          Monitoring wel1s
          Sample  collection and handling procedures
          Ground-Water Quality  Assessment Program  Outline  and Plan
     State reports on eight previous interim status inspections of UTI con-
     ducted between Nay 1981 and November 1983 indicated that  the facility
     was in compliance with ground-water monitoring requirements.

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                                  Table  6

         TIMELINE OF ACTIVITIES RELATED  TO  GROUND-WATER  MONITORING
EPA/DER Activities
Year
UTI Activities
                                   1969

                                   II

                                   1973

                                   1974

                                   1975
                    Earthen impoundments
                    Impoundments  lined
                                   1976

                                   1977

                                   10 /
                    UTM wells constructed
                    to monitor/recover
                    solvent spill
PA DER Hazardous Waste Regu-
lations effective
EPA RCRA Regulation effective
DER delegated interim
authorization
1980

11/18



11/19

1981

Q5/
Weston notified of interim status  05/26
requirements (DER)
Ground-Water Assessment Outline
and Monitoring Program due
(DER/EPA)

EPA denies TETF status
DER denies TETF status

DER requests Part B application
07/28


11/19



12/09

1982

08/23

10/27


1983

04/14
                                                       UTI requests TETF
                                                       status fror EPA
                                                       Part B application
                                                       submitted

-------
                              Table 6 (cont.)
EPA/DER Acti
No decision
v i t i e s
on need fo» Ground-
Year
11/07
I2/2C
UTI Activities
Initial Quarter
Ground-Water Mon.
Water Monitoring (DER)
NOV-Must monitor, must construct
new wells (DER)

Must submit Closure Plan, can
not return Part B until
Closure plan approved (DER)
1984

04/30

12/11


12/14



12/23

1985

05/22


06/10-17


097
                                                       Second Quarter
                                                       Ground-Water Mon.
                                                       Closure Plan Submitted
                                                       Samp!ing and Analysis
                                                       Plan for new RCRA wells
                                                       New RCRA wells
                                                       constructed
                                                       1st quarter Ground-
                                                       Water Mon.  Report
                                   10/
                    2nd quarter Ground-
                    Water Mon.  Report
Ground-Water assessment/
abatement outline required
(DER)
11/19
DER Directs UTI to discontinue
quarterly Monitoring-need
further studv
DER delegated final
authorization
III
                                   12/15
1986

01/30
                    Decides not, to ootaii
                    Part B
Ground-water Task Force
Inspection
02/


02/13



04/08
                                                       Ground-Water Assess-
                                                       ment Outline submitted
                                                       Work plan submitted for
                                                       additional  study
                                                       (Assessment Program)

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                                                                         4b
REGULATORY REQUIREMENTS

     The Pennsylvania requirements for ground-water monitoring during interim
status are contained  in  Section 75,265(n) of t~e  Solid  Waste Management
Act.   They are similar in scope but more  stringent than  the RCRA Part 265,
Subpar*  F interim  status  requirements.   Regulation counterparts are shown
in Table 7,

                                Table 7
       STATE  AND  FEDERAL  COUNTERPART INTERIM STATUS REGULATIONS
Pennsylvania State
Regulation
Subpart Title* Section 75.265(n)
Applicability
Ground-water monitoring
system
Sampl ing and analysis
Preparation, evaluation
and response
Reporting and recordkeeping
(1), (2)
(3), (6)
(7), (12)
(13), (17)
(18), (19)
RCRA Regulation
40 CFR Part
265,90
265,91
265.92
265.93
265.94
  *    Subpart titles are given for RCRA regulations; the State does*
       not have subparts identified.

The State "egulations are more stringent because they require:

      1.   A monitoring  system  that  evaluates the impact  of  a facility  on
          any ground water,  not  just the uppermost aquifer  [75.265(n)(l)]

      2.   Monitoring well  locations  to  be  approved  by  the  Department
          [75.265(n)(3)(iii)]

      3,   Design specifications  that  provide for protecting  the monitoring
          wells  from  damage  by  heavy equipment or  vandals,  including:

          a.    Steel surface casing

               (1)  Several  inches  larger  in diameter than  the monitoring
                    well

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                                                                    47
          (2)  At least 10 feet in length
          (3)  At least  1  foot  above  final grade  and  at  least several
               i riches above the monitoring well casing
          (4)  Grouted with a  cement  collar  at least 3  feet deep to
               hold it firmly in position

     b.    A cap  on  the  monitoring well casing which allows the  moni-
          toring well to be locked [75. 265(n)(6)( i-i i)]

 4.   Ground-water sampling and  analysis  plans to be submitted to the
     Department,  when requested,  and  a copy retained at the facility
     [75,265(n)(7)j

 5.   Additional monitoring requirements  to  those  specified in 265.92
     (b)(2) and  (3),  if  requested by  the  DER  [75.265(n)(8)(i i )(G) and
 6.   Results  of  analyses  for   ground-water  quality  parameters
     [265. 92(d)(l)] to be  submitted  semiannual^ instead of annually
 7.   Results of  analyses  for  ground-water  contamination parameters
     [265. 92(d)(2)] to be submitted quarterly  instead of  semiannual^
 8.   The ground-water quality  assessment  outline  o* 265.93^") to be
     submitted to the Department for written approval and a copy  retained
     at the facility [75. 265(n)(13)]

 9.   The assessment outline, in addition to the requirements of 265.93(a)
     to include  details  of  abating any ground-water contamination
     attributable to the facility [75.265(n)(13)(iv)3

10.   Abatement procedures  to be included in the assessment plan [75,265
     (n)(15)(ii)(D)] and  submitted  to  the Department for  approval
     [75.265(n)(15)(vi)(C)j

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     11.  Any changes  in the monitoring system  |265.93(f)j to be submitted
          to the Department for written approval before construction begins
          [75.265(n)(17)]

     12.  The annual monitoring  reports  specified  in 265. 94(a)(2)(ii),  to
          be submitted semiannually [75,285(n)(18)(ii)]

     13.  Quarterly reports, if there  is a significant difference found in
          the upgradient weH(s) [75.265(n)(18)(c)]

     14,  Quarterly results of ground-water surface elevations rather than
          annually (on March 1) as specified in 265.94(a)(2)(iii) [75,265(n)
          (18) (D)]

     15,  A facility to  submit  records to the  Department  in  addition  to
          keeping  records  at  the  facility  for  review [75.265(n)(19)(i)]

     16.  Submission of  a  report containing results  of  the  ground-water
          quality assessment program to the Department by January 31 (rather
          than March 1) which includes, in addition to the requirements of
          265.94(b)(2), the volumes of hazardous waste constituents  removed
          from the ground-water  using  the  abatement procedures  [75.255(n)
GROUND-WATER SAMPLING AND ANALYSIS PLAN

     The ground-water sampling  and  analysis  plan submitted by UTI in May
1985 is inadequate and does not comply with State regulations [75.265(n)(7)].
The regulations  require  an owner/operator to develop and follow a sampling
and analysis plan which includes procedures and techniques  for:   (1)  sample
collection, (2) sample preservation and shipment, (3) analytical  procedures
and (4) chain-of-custody control.   The May 1985 plan addresses each  of these
required areas, but many necessary details are omitted.

-------
     The section on sample collection procedures does not specify the types
of equipment used to measure water levels and purge each of the wells.   Nor
does it  address  how often the well depths are measured for the purpose of
determining total water  column heights in purging.   It does not  indicate
whether  the sampling  equipment is dedicated to the site and/or individual
wells,  nor  does  it  address disposal of the purged water and the method of
filtering  samples.   The section  addresses making  field  measurements for
temperature,  specific  conductivity and  pH;  however,  procedures are not
included for making these field measurements or for calibrating the instru-
ments.   Also,  no procedures are described for making the required quadrupli-
cate measurements for the indicator parameters.

     The plan does not contain a  sampling schedule, which is necessary because
monitoring  frequencies  and  parameter  requirements change after the  first
year.  Without a guide (schedule) for sampling in the plan, it is deficient.

     The sample preservation methods in the plan are contrary to EPA recom-
mended methods for the preservation of nitrate samples.  The plan indicates
that hydrochloric acid  is  used rather than cooling the sample to 4° C, a=s
recommended by EPA.  The  samples  taken for radium  and  phenols  also  require
preservation,  yet the  table listing sample preservatives in the plan does
not  indicate this.  Radium samples need to be preserved with nitric acid tc
a pH of  less  than 2.   Phenol samples need to be preserved either with one
gram of  copper  sulfate  per liter of sample and phosphoric acid to a pH of
less than  4 or  with sulfuric acid  to  a  pH of  less  than 2.  The plan does
not  indicate  the  method  of verifying that samples  have been preserved  to
the  appropriate pH.

     The analytical  procedures are cited as EPA or Standard Method numbers.
The  specific methods need to be listed because these methods have alternate
subparts that can yield significnntly different results.   Both the chain-of-
custody procedures  and  the  custody forms need  to  be  included  in  the plan
rather than referenced.

-------
                                                                         50
     Quality assurance and quality control procedures should also be included
rather than referenced,   The Weston "procedures for ensuring the collection
of  samples  representative of  ground-water  quality"  should be  detailed.

     In summary, the plan is not sufficiently detailed to ensure consistent
sampling methods or  collection of representative  imples,   It needs to  be
revised before additional sampling is conducted,

MONITORING WELLS

     UTI has conducted ground-water monitoring since  1977 at its Collegevilie
plant.   Eight monitoring  wells were installed on the property  in October
1977 [Figure 9]  for  assessing the extent of TCEA and TCE that had entered
the ground water,  probably  as leakage from the underground storage tanks.

     The initial RCRA ground-water  monitoring  network for  UTI was proposed
with the Part B application in October 1983,   The monitoring proposal desig-
nated four of  the  UTM wells  for  interim  status  monitoring.   These wells
were:

          Upgradient          UTM 1
          Downgradient        UTM 3
                              UTM 5
                              UTM 6

     After the  second quarterly  samples  were  collected  (March  1984), DER
personnel  determined that  the locations  of these wells  (400  to 800 feet
away from the waste boundary) were not appropriate for monitoring the surface
impoundments.    Following  the  DER determination  UTI  submitted  a  plan for
four new wells  to  be constructed adjacent to  the  pretreatment facility.
The well construction plan was included in the May 1985 ground-water sampling
and analysis plan,  which was verbally approved by DER,  The new wells, desig-
nated as RCRA 1 through  4, were  constructed  in June  1985 [Figure  10].   DER
personnel  observed construction of several of the wells,

-------
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-------
Well Construction

     The RCRA-series  wells  were constructed between June  10  and  17, 1985
with an  air-rotary  rig,  using  a percussion  hammer  bit,   The bit was cooled
with water added during drilling.  Drilling and construction logs  were  main-
tained by  a  Weston  geologist;  copies  of  these  logs  are  in  Appendix A,  The
depth drilled  was  determined by the location of the first saturated zone.
When the first saturated zone was encountered, the driller drilled an addi-
tional  20 feet and stopped.

     The wells were completed using 4-inch-diameter, Schedule 40 PVC casing
with a 20-foot PVC well screen  having 0,20-inch slots,   All casing and screens
had threaded connections; adhesives were not used.   The annular space around
the screen was  filled with  a filter pack of fine to medium-grained gravel,
The filter pack  was extended from the bottom  of the well  bore to a level
about 5  feet above  the  top  of  the  screen.   A bentonite  seal,  approximately
2 feet thick,  was  emplaced  above the filter pack,  The remainder of the
annular space was pressure grouted with a bentonite-portland cement mix.   A
6-inch-diameter  steel  surface  casing,  5  feet long, was set into the grout
around the outside of the PVC well casing,   The surface casing was equipped
with a locking cap to prevent unauthorized access.   Following construction,
the wells  were developed using  compressed  air,   Additional  construction
details are presented in Table 8.

     Although the construction  was  generally adequate, some problems were
found during the onsite  inspection and records  review.   The surface casing
was only 5  feet long instead of  the  minumurr, of 10  feet required  by State
regulations [75.265(n)(6)].   The September 1985 (post-construction)  monitor-
ing report and  the  drilling logs indicate that an 8-inch diameter surface
casing was installed; however,  6-inch casing was actully used.  The  surface
casing is  supposed  to be marked with  the well  designation  [75.265,(n)(5)];
however,  none of the wells were so marked.

     Construction records indicate that  the annular space  in  each well was
pressure grouted, but do  not indicate whether  there was a surface return

-------




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-------
of grout.   The  purpose of the grout is to seal the annular space.   Unless
an excess  of  grout  is  used,  as would be  indicated  by  a  surface  return,  the
adequacy of the  seal  is  questionable and  surface water  may  enter the well,
The concrete  aprons  around  the wellheads,  which are supposed  to drain  sur-
face water away, were broken at all four wells,

     Two of the  wells  sampled  during the  Task  Force inspection  (RCRA 2  and
4) produced very turbid  water.  This suggests  possible  deficiencies in  the
sand pack  or  well development.  The problem  needs to be identified and
corrected.

Well Locations
     The location  of  the  RCRA wells was  based  on the hydrogeologic data
gathered from  the  UTM wells.   Since the  ground-water flow direction was
interpreted as being  to the southeast,  RCRA  1 was  designated  as  the  upgra-
dient well  and wells  RCRA  2,  3  and  4 designated  as  the downgradient  wells

     Data gathered  since  the  completion of  these  wells  suggest  that the
area! locations may not be appropriate.  If ground-water flow in the upper-
most aquifer  is  to the northwest,  as  reinterpreted by  Weston,  then well
RCRA 1  is no  longer an upgradient well  and  is not  located  at  the perimeter
of the  waste  management  area, as required for a downgradient well  [75,265
(n)(4)].  In  addition, well RCRA  2, if now  an upgradient well, is  probably
too close to  the impoundment  to  represent background  conditions.   As indi-
cated in the Site Hydrogeology section, however, ground-water f'iov,  direction
have not been  adequately  determined.   Further  investigation  is  necessary
before the adequacy of the well locations can be determined.

     The vertical locations of the well screens are also questionable because
they are probably not monitoring  the same aquifer zones (see Site Hydrogeol-
ogy section).   As a result, the water  level  data are  not comparable for the
purpose of  determining flow directions and  satisfying the  requirements  for

-------
the annual report.  In the annual report, UTI must determine if the criteria
for locating  the  monitoring wells  (i.e.,  upgradient and downgradient) con-
tinues to be satisfied [75.265(n)(17)].

UTI SAMPLING PROCEDURES

     A UTI contractor, Weston,  samples  the wells for the  required interim
status monitoring,  Weston was asked to  demonstrate their  sampling protocol
for Task  Force  personnel,   This request was declined;  however,  a verbal
explanation of the procedures used at UTI was provided.   Some of the sampl-
ing procedures  are  inadequate and the plan, in  several instances,  is not
strictly  followed, as  required  by State regulations [75.265(n)(7)].  The
following was derived  from the  explanation provided by Weston  and  a review
of field  data sheets  from sampling during July,  August and  September 1985.

Water Level  Measurements

     To determine the  volume  of water in the well casing for  calculating
purge volumes,  water  level  measurements  are taken at each  well.   Weston
uses a Soil  Test  Water Level  Indicator, Model QR-760A, when taking water
level  measurements.   This Water Level  Indicator consists  of a reel with a
control panel, cable and  sensor   When the sensor makes  contact with water,
the needle on the control panel  ammeter  shows an inflection from zero.   The
cable is marked every 5 feet.   The cable is lowered into the well until  the
probe reaches the water.   The probe is  raised and lowered until the exact
point of  contact  is determined.   The cable at the  top of the PVC  tubing  is
pinched by the  sampling  contractor and the distance from the bottom of his
fingers to the  next  higher  cable marker  is  measured  with  a ruler; this
measurement is subtracted from the cable marker to determine the water level.
Following the measurements at each well,  the first 5 feet of cable  and the
probe are decontaminated  with distilled  deionized water.

     The method for water level  measurement is generally acceptable; however,
this type of  water  level indicator requires some  interpretation  of where
the water level is located.   The  relative  inflection of the ammeter needle

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                                                                         b/
can change  from  well  to well and  may  be  influenced  by water  cascading or
dripping into the hole.  The precision and accuracy of the water level meas-
urements is questionable.  In addition, the entire length of the cable enter-
ing the well needs to be decontaminated after use to allow for rubbing against
the well bore,  etc.   The water level  markers  (imbedded  in the insulated
cable)  should also  be checked periodically to determine  if  the wire has
stretched.   Weston  followed  the  approved plan for measuring water levels,

Purging

     Monitoring  records  indicate that  the wells were purged of  about  three
water column volumes before sampling.  The volume of water in the casing is
determined  by first  calculating  the height of the  standing  water in the
casing  by  subtracting  the  depth-to-water measurement from the  total  well
depth (from construction records).   Next, the  volume is calculated by mul-
tiplying the water column height by a gallons-per-foot-of-casing conversion
factor.

                           ®
     Weston uses  a  Grundfos   submersible pump, model SP-2-7, for purging
The pump is decontaminated with Alconox  solution  and rinsed with  deiom'zed
water prior to  each well entry.   The  pump  is  lowered into the  well  using
whatever rope is  available.   If nylon  rope  is  used,  it is  soaked  in  deion-
ized water  between  each  well.  If  hemp rope is used, it is discarded  after
one use.

     The volume  of  water  purged  is calculated from the  estimated  pump
discharge  rate  and  length  of pumping  time.   The  pump  discharge rate is
reportedly calculated from the time required to fill a 5-gallon bucket dur-
ing purging;  however,  this  is not  indicated  on  the monitoring records.
Purged water is  discharged  to the ground adjacent  to  the well.  Because
this water  may  contain  hazardous waste  or  constituents,  it needs to be
disposed of in a more environmentally sound manner.
     Grundfos  is  a.  registered trademark and  will be  shown hereafter
     without €.

-------
                                                                         58
     In addition,  the  sampling  plan was not fo'lowed.   The plan indicates
that at  least  five times  the  calculated  casing volume  is to be purged.  In
no case, were more than three casing volumes purged from any well;  some had
less than three volumes removed on different dates,

Sample Collection

     After purging the wells, each is sampled using a 700-cubic-centimeter,
bottom-loading, Teflon Galtek bailer.   The bailer cord is  similar to tnat
used for lowering the pump.   If nylon cord is used, it is soaked in deionized
water between  samples  and reused.   If hemp is used, it is  discarded after
use in one wel1,

     Weston does not use a specific order when sampling the wells.   Determin-
ing which well  is  sampled first is more a matter of logistics.   Likewise,
they have no set  order when filling the sample bottles.  If the sample is
turbid,  they will  first  collect an aliquot  for  metals to  allow time for
filtering, then  collect  inorganics,  extractable  organics  and,  finally,
volatile organic samples.

     The metals samples are collected in one bottle then taken to the treat-
ment building  where  they  are  filtered using  a 47-mm-diameter  (0.45  micron)
MF~mi11ipore filter  and  glass  (300  ml)  filtering  apparatus.   They are
filtered into  a  second bottle already containing the preservative, nitric
acid.  The preservatives  for  metals and  organics  are put in the  bottles in
the lab p""ior to sampling.

     According to  the  field  sheets,  measurements  for  pH,  temperature  and
specific conductivity  were  not  performed due to the  unavailability of
equipment.

     Upon completion  of  sampling  at  a  well, the  bailer is  rinsed with
deionized water and then  reused at the next well.

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     The sample collection methods need improvement.   Dedicated bailers and
rope need to be used for each well when sampling.   Rinsing the bailers bet-
ween each well  is  probably not sufficient  to  remove  contaminants  at the
levels found in some wells.  Also, the random order of sampling needs to be
improved now that  contaminant  concentrations in each well are known.   If
one bailer is to be used, sampling needs to start at the least contaminated
well and progress to the most contaminated well.  According to EPA methods,
pH measurements  should  be  made  immediately  after the  sample  is collected.*

     There are  a  number of discrepancies between the methods outlined  in
the sampling plan and those followed by Weston samplers,   The sampling plan
states that  field measurements  are to  be made  for temperature, pH and  spe-
cific conductivity.  Field data sheets  indicate that  no  field measurements
were taken.   The  results presented for these  parameters were measured  in
the lab.  The  plan  also  states  that a  variety  of quality assurance/quality
control  samples will be  taken by  the samplers.  These include:   (1)  dupli-
cate well- samples,  (2)  trip  blanks and  (3)  field  equipment  blanks taken
each quarter.   Field data  sheets  indicate  that one  duplicate  sample was
taken in July  but  none  of the  blank samples is mentioned in the notes for
either quarter.

Shipping and Chain-of-Custody

     Chain-of-custody forms are filled out before submission of the samples
to the  lab.  Weston personnel   stated that  they follow EPA procedures  for
chain-of-custody.  Samples are  logged in at the Weston lab and custody forms
are signed over at  that time.   Samples are packed in coolers with ice and
vermiculite  and taken to the  lab the same day the samples are taken.   Copies
of the  chain-of-custody forms  were not  provided;  therefore,  whether the
sampling plan is followed could not be determined.
     40 CFR Part 136,  Table II

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                                                                         60
SAMPLE ANALYSIS AND DATA QUALITY EVALUATION

     This section provides an evaluation of the quality and completeness  of
interim status ground-water monitoring data gathered by Uniform Tubes between
November 1981  and  April  1986.   Analytical procedures for required interim
status monitoring parameters and data quality were evaluated through a labo-
ratory inspection and review of documents containing the required monitoring
data.  Previous monitoring  data revealed that volatile organic  compounds
were present  in  the  ground water adjacent to  the waste management  units.
As a result, DER was requiring the Company to implement a ground-water qual-
ity  assessment program.   Consequently,  the laboratory inspection included
an evaluation of analysis procedures for volatile organics.

     Analyses for  interim  status  and assessment monitoring are  done by  a
UTI  contract  laboratory,  Weston Analytical Laboratory of Lionville, Penn-
sylvania.   The Weston laboratory was evaluated concurrently with the onsite
inspection of the UT! facility.  The evaluation involved reviewing  laboratory
operating and analytical  procedures,  internal  data reports,  raw data  and
quality control records;  interviewing key laboratory personnel and  inspecting
laboratory -facilities and analytical equipment.

Interim Status Analyses

     The evaluation  revealed  that  UTI has not completed the first year of
quarterly monitoring or  statistical  analysis of analytical parameters, as
required by 75.265(n)(8); only two quarters of monitoring had been completed.
The  analysis  of both laboratory results  and  reported  results  indicates the
data are neither accurate  nor  complete.   In  addition,  inconsistencies  were
found between reported parameters and those actually analyzed.

     Table 9 indicates the parameters required for analysis during the first
year of monitoring,  as required  in  Section 75.265(n)(8),  and  the extent  to
which UTI has performed the required analyses,  The facility is  required to
monitor parameters  for drinking water quality, ground-water  quality,  and
indicators  of  contamination (indicator  parameters)  quarterly during the

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                                  Table 9

             GROUND-WATER MONITORING PARAMETERS AND FREQUENCE
                              Monitoring     First Quarter   Second Quarte
                               Frequency       Analyses         Analyses
   Required Parameters       (first year)     (July 1985)     (Sep.  1985)
Drinking Water Quality
75.265(n)(a)(i)                Quarterly

Arsenic                                             X
Barium                                              X
Cadmium                                             X
Chromium                                            X              X
Fluoride                                            X
Lead                                                X
Mercury                                             X
Nitrate (as N)                                      X              X
Selenium                                            X
Silver                                              X
Endrin
Lindane
Methoxychlor
Toxaphene
2,4-D                                               X
2,4,5-TP (Silvex)                                   X
Radium                                              X
Gross Alpha  ,                                       X
Gross Beta                                          X
Turbidity                                           X
Coliform Bacteria

Ground-Water Duality
7S.265(n ' (Sj ( n)               Quarterly

Chloride                                            X
Iron
Manaanese
Phenols                                             X
Sodium                                              X
Sulfate                                             X              X

Indicators
75.265(n)(8)(iii.)              Quarterly

pH                                                  X1             X1
Total Organic Carbon (TOC)                          X!
Total Organic Halogen (TOX)                         X1
Specific Conductance                                X1             X1


1     Reported  only  single measurements  for upgradient veil  instead of
     quadruplicates as required

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first year  for both  upgradient  and downgradient  monitoring  wells.   In
addition, quadruplicate measurements were  to  be taken for the upgradient
well for indicator (pH, TOC,  TOX,  specific conductivity)  parameters.

     Drinking Water Quality Parameters

     Analytics1 results for  the  drinking water parameters reported to DER
for samples  collected  in  July and September 1985  did not include endrin,
lindane, methoxychlor, toxaphene and turbidity  in  July,   In September,  the
only drinking water parameters reported were chromium and nitrate.

     Several problems with the reported data were found,   Analytical  results
for metals  were reported  as  total metals for the samples  collected in  Sep-
tember;  however,  the samples  were filtered in the field.   The results should
have been reported as  dissolved metals.  Consequently, the reported metals
concentrations are probably  biased  low.   In addition, none of the metals
samples  were  spiked  for  determining the accuracy of the  data.  Therefore,
the analytical bias  of the reported results is  unknown.   Arsenic, silver
and selenium were  analyzed by flameless atomic  absorption spectroscopy using
a calibration curve rather than a standard additions method.   By using only
the calibration curve, commonly encountered matrix effects are not accounted
for, which  results  in  erroneous  data.   Chromium, copper, cadmium, nickel,
barium,  beryllium, lead,  antimony,  thallium and zinc were analyzed by induc-
tively coupled argon  plasma  (ICAP).   Mercury was  analyzed by cold vapor
atomic absorption.

     The sampling and  analysis plan states that nitrates will be analyzed
using EPA Method  352,2.   Laboratory records indicate they used the EPA  ion
chromatography method, number  300.0,  for which samples should not be pre-
served.   However,  Weston  field personnel preserved the samples with  hydro-
chloric   acid.   Addition  of  acid to samples  for nitrate   analysis  causes
nitrite  to convert to nitrate.  Consequently, the analytical  results repre-
sent  the  nitrate  plus converted  nitrite concentrations  and  are probably
biased high.

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                                                                         63
     The accuracy and  precision  of duplicate spikes of 2,4-D and 2,4,5-TP
added to blank water were not acceptable.   The percent recovery of the he>-b-
icides from one  spike  was 130-160%; the percent recovery of  the  herbicides
from the duplicate  spike was 60-90%,  The  high percentage  recovery appears
to be due  to  a chromatographic interference.  The  spikes  were not rerun
because no herbicides were detected in the samples.

     Radium samples  were not preserved;  however,  EPA methods recommend pres-
ervation with nitric acid to a pH of less than 2,   Consequently, the reported
results for radium are probably biased low,

     Ground-Water Quality Parameters

     Analyses for the  ground-water  quality parameters  were  incomplete.   In
July 1985, analyses  were not performed for iron and manganese.   In Septem-
ber 1985, sulfate was the only chemical  analyzed for in this group.

     Phenol samples  were not preserved;  however,  EPA methods recommend pres-
ervation with  either (1) sulfuric  acid to  a  pH of less than  2  or (2)  phos-
phoric acid to  a pH of less than 4 and 1 gram of copper sulfate per liter
of sample.  Consequently, the  results for phenol  are probably biased low.

     Indicator Parameters
     Data submitted for indicator parameters were incomplete and the accuracy
is suspect.  Quadruplicate  measurements  must be made each quarter for the
indicator parameters.   The  interim status monitoring data reported to DER
for July  1986  contained only  one  value  for each parameter.   Laboratory
records revealed  that  quadruplicate  measurements were made  on  samples  col-
lected on July 12 and  17 and August 1; however, only one of the 12 values
for each parameter was reported for each well.

     The laboratory  records  also indicated a significant  variation  in pH
values from  one  sample date to  the  next  for the wells.  For example. pH
values of 5.3 and 7.6  were  reported  for  samples  collected  from well  RCRA  3

-------
on July  12  and  17,  respectively.   The pH  data  may  be biased because of
excessive  holding  times  between sampling  and analysis.   For example,  pH
samples  collected  on  July 17,  1985 were not analyzed until July 26, 1985.
EPA metnods recommend that pH measurements be made immediately after collec-
tion (i.e., within 15 minutes).

     The total organic halogen (TOX) results are biased low.   The amount of
halogen measured by volatile organics analysis (VOA) in the monitoring wells
during July 1985 was markedly higher than that measured by the TOX analysis,
For example,  the  volatile organic results for  the  sample  taken  at  RCRA 2
contained more than 100 mg/L halogen, but  the corresponding  TOX  result was
only 58.4  mg/L.   The  cause for the low TOX result could not be determined
from available information; however, inconsistencies were found..between the
EPA method  for TOX analysis  followed by  Weston and actual  laboratory
practices.

     For example, bottles for TOX samples were not baked before .use to "burn
out" halogenated organics and other compounds.   The EPA method being followed
by Weston  (Method  9020,  EPA SW 846) specifies that the TOX sample bottles
are to be baked at 400° C.  Further, instrument and reagent blanks were not
being run in duplicate, as specified by the EPA method.  Calibration standards
analyzed concurrently with samples did not agree within 3%, as specified in
the EPA method.   As a result,  the reported detection limit of 5 ug/L should
have been  at  least 13 ug/L, based on the variance observed in the blanks.

     The reported  concentrations  for  total organic carbon  represent only
nonpurgeable 'organic  carbon  (NPOC) because of the analytical method used.
The method  involves acidifying  the  sample  and purging  it  with nitrogen  gas
before determining the organic carbon content, which results  in the loss of
purgeable (volatile) organic carbon.  Thus, the results as reported for TOC
are biased low.

     Reported specific conductivity measurements  are  approximately  15%  low
because  no  correction was applied  to  the  cell constant for measured versus
theoretical conductivity  of chemical standards.

-------
Volatile Organic Analyses

     Volatile organic  analyses  of  ground water from the UTI facuity have
been performed by the Weston laboratory since the solvent release was discov-
ered in  1977,   In  early 1986, DER  required  UTI  to  conduct  a ground-water
quality  assessment  program  relative to the  surface  impoundments.  Conse-
quently, the  analytical  procedures  for volatile organics were evaluated.

     The inspection  revealed  that  no corrections were  being made  to the
analytical  results for volatile organics measured in the blanks.   In several
of the  samples  collected  in July 1985  for  volatile  organic  analysis  (VOA),
compounds such  as  chloroform,  methylene chloride,  2-butanone and acetone
were reported at levels similar to those found in the blanks.   If the blank
values had been subtracted,  these compounds would have been "non-detected11,

     The Weston  laboratory  does not systematically  track  sample holding
times.    A review  of sample  collection and analytical dates revealed that
holding  times  are  sometimes  exceeded.   Exceeding  holding  times before
analysis can result in biased results.

GROUND-WATER QUALITY ASSESSMENT PROGRAM OUTLINE AND PROGRAM

     State regulations  [75.265(n)(13)]  require  a facility  to prepare  and
submit an outline of a ground-water quality assessment and abatement program
for written approval by the  Department before November 19,  1981.   The outline
must describe a more comprehensive ground-water monitoring program than the
one for  routine  interim status monitoring and be capable of determining:

     1.    Which hazardous waste or hazardous  waste  constituents  have entered
          the ground water

     2,    The rate  and  extent  of migration of hazardous  waste or hazardous
          waste constituents in the ground water

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                                                                         66
     3.   The  concentrations of  hazardous  waste  or  hazardous  waste
          constituents in the ground water

     4,   Abatement alternatives for any ground-water contamination attribut-
          able to the hazardous  waste management, facility

Assessment Outline

     The first assessment outline was submitted to DER in 1983 in the Part B
application.   The State  reviewed  this  submission for compliance with the
interim status requirements and  found it to be inadequate, primarily because
it specified use of only the UTM wells, which were installed as part of the
ground-water remediation system.  A  second outline was submitted to DER  in
February 1986, which is still under review,

     The assessment outline  submitted  in  February 1986 is a two-page docu-
ment [Appendix B].   It describes  a more  comprehensive ground-water moni-
toring program; however, the outline does not relate directly to the require-
ments  stated  above.  Although the outline was developed  after  contaminants
                                                                   i
were detected in ground water and is more specific about actions to be taken,
it needs to address the following items which are either omitted or are not
clearly indicated:

          How  data  triggering assessment  would be  evaluated  to confirm
          apparent contamination

          Circumstances under which  additional  monitoring wells would be
          necessary  if the  initial phase  of  the   program  indicates
          contamination

          How  volume/concentrations  of  released contaminants  would  be
          determined

          How  the rate  and extent  of contaminant   migration  would be
          determined

-------
          how the  facility  would  De sure that  all  potential contaminants
          were identified in the plume

          How a  monitoring  plan  wouia  be  developed  and the projected
          sampling frequency

          Which aquifer(s) would be monitored

          How data would be evaluated to determine when/if  the  facility
          could return to regular monitoring, as specified by 75.265(n)(18)

          What restoration,  reclamation  or  recovery of ground water would
          take place  on  site,  as  required for State abatement requirements
          [75.265(n)(13)(iv)]

          Approximate schedules for  the  time needed to  initiate  assessment
          and abatement  sampling, analysis, data  evaluation and  report
          evaluation

Assessment Program Plan

     UTI  reported  elevated  levels  of volatile  organics,  chromium ana
dissolved solids in  the  four  RCRA wells  in  July 1985 (first quarter of
monitoring).   Analysis of samples  taken  in  September  verified the  presence
of contaminants  in the wells.   In November,  DER directed UTI to discontinue
routine  interim  status   monitoring  and  recommended  adcitional  subsurface
investigation to determine  the source of the  contaminants    In  February
1986, DER received a document  titled "Work Plan for Subsurface Investigation
from UTI.  This  plan  was considered to  be  an  assessment program plan DV
both DER  and UTI  and was  under  review  at  the time  of  the  Task Force
inspection.

     State regulations [Section 75.265(n)(15)]  require an assessment and
abatement plan to be submitted, based on the assessment outline,  which spe-
cifies:   (1)  the number, location, size and depth  of wells; (2) sampling
and analytical methods used to identify hazardous  waste or  constituents;

-------
(3)  evaluation procedures,  including  use  of any  previously  gathered
ground-water quality information; (3) abatement, procedures and (5) a sched-
ule for program implementation.

     The February Work  Plan was  reviewed by the Task Force and found to be
inadequate.  Since  the  plan  is  based on the outline discussed previous'y,
it has similar problems.  The major problems include the lack of  both abate-
ment procedures and  the schedule of implementation, as required  by  State
regulations [75.265(n)(15)].

     In addition, the  monitoring wells are inadequate  as  proposed.   The
monitoring wells, as designed,  do not  appear  to  monitor  a single  zone.
Since contamination  is  already  known to be present, these  new wells may
provide additional  avenues for  cross-zone  migration of contaminants.  The
proposed wells will  have surface casing down to a depth of 5 feet below the
surface of the  bedrock;  the  remainder of the well  is  designed to have  an
open borehole.   As discussed  in  the Site Hydrogeology section, several  water
bearing zones were  encountered  during the  construction of the UTM wells.
Several  of these  water-bearing  zones are likely  to be  penetrated between
the bottom .of  the surface casing and  the proposed  100-foot depth of the
wells.   Water  levels measured  in these wells  will  be  composites  of the
water-bearing  zones  encountered,  which may not relate  directly  to those
measured in other site  wells due  to  vertical  and  lateral  hydraulic discon-
tinuities.   Consequently, the direction of  ground-water flow may  still  not
be adequately defined.

     The new wells  are  designed to be  constructed  in  a manner similar  to
the UTM wells.  One of  the UTM  wells  (UTM  3)  collapsed;  therefore,  wells
constructed without  screens and  sand/gravel packs may  not be  able to main-
tain borehole  integrity,  as  required by State regulations [75.265(n)(5)].

-------
      EVALUATION OF MONITORING DATA FOR INDICATIONS OF WASTE RELEASE

     This section presents an analysis of both Task Force and UTI monitoring
data regarding  indications  of apparent leakage  from  the  waste  management
units.   Analytical  results  from and methods  used  on  samples  collected  by
Task Force personnel arp presented  in Appendix C.

     Task Force data indicate the presence of volatile organic compounds at
high concentrations  (greater than 1,000 pg/L) in  six of  the eight wells
sampled [Table  10].   Samples from  the other  two wells  (UTM  5 and 8)  also
had detectable volatile organics but at much  lower concentrations.   All but
one of the concentrations (TCE in UTM 5) in these two wells were at or  near
the limit of quantitation.

     Well RCRA 2 had the highest concentrations  of volatile organics  followed
by wells  RCRA  1,  RCRA  4,  UTM 1 (extraction well),  RCRA 3 and UTM 3.   All
but well  UTM 1  are  near the  waste management  units  (surface  impoundments).
This pattern  is also  indicated by  Company  monitoring data  derived  from
samples from the  RCRA  wells  and UTM 3  collected  in  July and  from all  wells
in September 1985  [Appendix  D].   Samples from wells  RCRA 1 and  2 had much
higher concentrations  of  TCE and TCEA than UTM  1, which  is the  extraction
well located near the old solvent tanks.   The reason  for  these concentration
differences could not be determined from the  information  reviewed

     TCE and TCEA were also detected in the surface impoundment  sample, but
at much  lowe>"  concentrations  than  in  samples  frorr  the adjacent  wells.   The
presence of these compounds  was not expected  based  on the review of waste-
water sources to the pretreatment system (see Facility Description section)
These compounds were detected  in  the  impoundments  by  weston  in  early  1986,
which prompted  an in-house investigation to  identify  the  source.  In  March
1986, Weston analyzed  samples  f*"om the Plant 1  sump,  which  discharges  to
the pretreatment system and found TCE at 25,000  pg/L and  TCEA at 48,000 pg/L,
The sump  is  near the  abandoned  underground  TCE/TCEA storage tanks  (see
Facility Description section).

-------


















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-------
     The inorganic  data  from the Task Force  samples  suggest  leakage from
the impoundments.   Data  for  selected  parameters  present  in  high  concentra-
tions  in  the impoundment sampled  during  the  inspection are  compared  in
Table 11 tc data for wells having elevated concentrations (relative to con-
centrations in the other wells) of these chemicals.   Data from the stripping
tower discharge  are  also  included  for comparison because they are  probably
indicative of parameter concentrations in recharge to ground water from the
nearby spray field,

     In Table 11, the parameter concentrations for the respective wells are
listed in decreasing order from left to right.  The well locations are shown
on Figure 3,   The pattern of elevated concentrations suggests southeasterly
migration of chemicals from the impoundments.

                                TABLE 11
            SELECTED INORGANIC DATA FROM TASK FORCE SAMPLES*

Parameter
Chromium**
Cyanide**
Sulfate***
Sodium***
Magnesium***
Settling
Basin 2
2,840
53
1,250
268
263
Stripping
Tower
58
<10
28.5
11.5
7,6

RCRA 2
1,280
20
500
37.4
44.7

RCRA 3
246
<10
500
45.0
46.1

UTM 3
395
<10
250
28.4
25,3

RCRA 4
8
<10
44
17.4
16.9
   *  Data are froze wells adjacent to the surface impoundments
  **  Concentrations are in micrograms per liter (ugr'L)
 ***  Concentrations are in milligrams per liter (mg/L)

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       APPENDIX A



BORING LOGS FOR UTI WELLS

-------
                           APPENDICES





A    BORING LOGS FOR UTI WELLS



B    GROUND-WATER QUALITY ASSESSMENT OUTLINE AND PROGRAM PLAN



C    ANALYTICAL TECHNIQUES AND RESULTS FOR TASK FORCE SAMPLES



D    UTI MONITORING DATA FOR JULY AND SEPTEMBER 1985

-------
            Hole  N o •    __."-
            location   i	
            Decth of  Water Tac^e
                                                              .-.; _ e
I  0-
  5'
  3'
 5'
 7'
21'
£0'

79(

S51

SI'
96'
110'
       146'
^ark to reddish brown( 10R3.5/5)  Silt  loan
Dark to reddish brown (10H3.5/5)  Shaley
silt loam
Pale to moderate red (5H5.5/3)  Silty shale
Pale red to greyish red purple  (5H?5/2)
Silty shale
Dark red broira (10R3A)  Shale

Greyish red (5H4/2) Fine grained zicaceous
sandstone (calcite en fracture);  some
li^nnite in oxidized
Greyish red (5P-4-/2)
Greyish red (5?-4/2)
Greyish red (10HA/2) Llicac-eous  siltstone
                                  u.uc.stone
                                  Siltstcne
              reyish red
                         2   Micaceous  siltstcne
             with few calcite stringers
             Dark reddish brc~ (1CP-3/4)  ihale

                v.ater
                                                         Damp at 39'; moist t:
                                                         wet at 51'
                                                         Water at  77' (It  ~-
                                                         Water at  79' (1C  ^.~
Vrater at 56'  vl5g7-'
                                             7/ater at 119' (20;
                                             Water at 121' (3C.
                                                       gpm) at be
                Water sample blown froa bottom.
                Water sa=ple bailed  at _  end cf  drilling

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A-2
                               3QY  r, '-.ES'CN
                            i
 Borehole No.




 Locat i on 	
UTM- !  _ I'Cont i nued)




UTI
Depth of Water Table
Date Or i'I led  :6-27 Cctcbe




?roject 	




3 .  I. S.
'767-001
LOG
Deoth Zone ft,' 'hickness fft.) Oescriotion
1**6-151
151-153
153-160
160-16*
'Sn-176
176-178
178-186
l86-'97
197-200
200


5
2
7
1+
12
2
8
l '
3



Gray, red and tan shale w' c^
Calcice fracture Healings.
Fracture -- Total discharge
now 125 gpf-
Gray, red and tan shale with
Calcite fracture healing?.
Gray, red and tan shale w th
two $ma ! i f 'ac tures at
162 and 163.
*ed s'aie softer t " a n t n e
red , g ray sha 1 e .
^ed, gray s^ale.
L i ghcer g-ay sha 1 s; srsl 1
fracture at 178.
5 ~cwn , gra/ snale, $~al i
fracture at 186; cuttings are
occasionally iron stained.
E, rown, red sha 1 e wi th a
srral 1 f rac ture at '97.
End wi th •> 100 gpm.
Set 20 ft. of 6" surface
casing with drive shoe and
grout .


-------
                                          T i»*\ /"»
                                          j-v-G
           Hole No
           Location    NZ  of  Tar.>s
                                             Date -rilled  lC/=/

                                             Project      TT:
           Depth of Water Table
                                              Casing in Hole
Froa
To
0
1«
4'
91
2'
O1 •
0'
Cf
0'
•- 1
5'
2'
5'
0'
2'
4'
6'
'^ 1
w
5'





1'
4'
9'
12'
20'
40'
50'
70'
30'
105'
122'
125'
130'
132'
134 '
136'
i K r, i
J.-T-J
145'
146'




1
Moderate reddish brows (10R4/6) Silty clay
Moderate Brown (5YH4/4) Clay loam
Moderate Ero^n (5YS3.5/4) Silty loan
Dark reddish brown (10R3/4) Shaley silt
loan
Pale to dark reddish bro?ra (10R4/4) Shale
Dark reddish brown (10=3/4) Shale
Greyish red (5R4/2) Silty shale
Dark reddish brown (10R3/4) Shale
Greyish red (5R4/2) Silty Shale
Dark reddish broirn (13P.3A) Shale
Greyish red (5R4/2) Silty shale
Pale greyish red purple (5HP5/2) Pine
grained nicaceous sandstone
Pale greyish red purple (5HP5/2) " . r*
£ * j u.j w w*-6 *
Grey (K6) Shale
Bluish grey (536/1) Shale'
Brown (5YR3A) Shale
Alternating greyish red (5H4/2) to greyish
purple (5P4/2) Shale
iilcdiun to mediuzi dark grey(N4.5) Shale
Greenish grey (5G6/1) Very fine grained
quartz sanaaxone.
Water easple at 46'
Water sample clown from bottoa
Water sanple bailed at end of drilling






Wet at 22' ; sewage :::
Danp at 30': sewage czr
Sanple at 30' and at
46' soil


Water at 72' (lgp~;


TJ&ter at 122-127'
(60-70 gpn)













-------
    Hole  :>o.
                      UT -i
           Location  last of rcr.ls
           Depth of Water Table 2~'1C"
                                        Date Drilled
                                        Project
                                             Casing Ln. Hois
                            Description
0
4'
8'
12'
23s
23'
60'
62'
67'
63'

70-
4'
8'
12'
23'
28'
60'
62'
67'
63'
70'
i w
71'
iioderata brownish red (10R4/6) Silt loam
Dark Reddish brown (1033/4) Silt loam
Dark reddish brown (1033/4) Shaley silt
loam.
Dark reddish brown (1C33/4) Shale
Greyish red (534/2) Shala
Dark reddish brown (1033/4) Shale
Olive grey (5Y4/1) Shale
Greyish red purple (53?4/2) Siltstone
Greyish red (534/2) Fine grained, bedded
sandstone.
Pale red to g~eyis'i ^~ed purple (si3P5/2)
Very fine grained sandstone.
Dark reddish brown (1033/4) Very fir.*




Damp at 25'
'.Vet aeasi 32' -
Wet at 39'
7/ater at 40' (


Water at 67' (
Water at 68' (


SO1
32'
87'

S51

100'
                                                                         '
        SO'
 32'
 37'
 95'

100'

145'

grained  ferruginous  sandstone,   Vuggy
•-gossar.y  appearance  en bedding plane
fractures
Greyish  red  purple  (53P4/2)   Very fine
groined  sandstone
Dusky  red  (533/2)   Shale
Greyish  red  purple  (5H?4/2)   Very fine
grained  suidstone
Light  bluish to greenish grey (536.5/1)
sandstone.   Li^onite or. fractures
Greyish  red  (1034/2) i-icaceoua ferru-
ginous siltstone.
Moderate to  dark reddish brown (1033.5/5)
Ferruginous  shale.   Li^onite in oxidized
                 •*«•
             vugs.
                   Water sarpS at 40'
                   Water ssuiple at bottom
                   Water bailed at bottom
 Water at 95' C.CCgp=
'.Vater at bottom!. 125.~

-------
                                                 J
     r.oj.8 .NO,
     Location  ___	
     Depth of T/ater Table dl' 6"
                                      Date -n:
                                      r"*"11 *• /**, *• rt ^* •*•
                                       *, ^ w e ^ »

                                     Caeine  ir.
                                                             ole
                         Description
  0

  1'

  4'
  7s

 12'
 22'
 33'
 45'
 6C1
1C5'

11
125'
  4'

  7'
 12'

 22'
 33'
 45'
 60'
105 '
1111
125'
"! '  •
it O
Uoderate to dark trcwr,  (5YH4/4)  Orgorxic
silt loam.
Moderate reddish crown  (10R4/6)  Silty
clay loaa.
Moderate Erowa (SYR4/4)  Silt  loam
Dark reddish brown  (10R3/4)  Sheley  silt
loam.
Greyish red (5?,4/2)  Siltstone
Greyish red purple  (5HP4/2)  Siltatone
Dark reddish brown  (10H3/4)  Silty shale
Greyish red (5^4/2)  Silty shale
Dark reddish brov,-  (10R3/4)  Shale
Greyish red purple  (5HP4/2)  Fine
grained sandstcns
Dark greyish red (5~o.3/2) ' Shale
Dark reddish bro-.vn  (10H3/4)  Shale  with
calcite stringers
                   V/ater sample afl05'
                   ?/ater sample blown from bottom
                   Water s&scle bailed at end of
                   drilling
Danp spot at 53'

Water at 1C5'  C

V/ater at 117'  (2
Water at 132'  (3

-------
^HHV^ Hole no. UT - 5 Date Zr^l"»i --,--
^HV^ location 200' 5 of :o . 3 Project VTI
^F^ Depth, of Water Table _ 33' 6" Casing in Hole __ :T
?mm Ta Descriction Comments
0
4'
6'
7'
9'
16'
13'
24'
27'
30'
36'
43'
4c
52'
55'
60'
69'
127'
134'
135'

139'
140'



4'
6'
7'
9'
16'
IS'
24'
27'
30'
35'
41'
46'
52'
55'
60'
69'
127'
134'
135'
139'

140'
146'



Moderate 3rorm( 5Y23/4) Clay loam
Moderate reddish brown (1034/6) Hard
clay loam.
Dark reddish brown (10H3/4) Clay loam
Dark reddish- brown (10H3/4) Silt loam
Dark reddish brown (10H3/4) Shaley silt
loam.
Lladerate brown (5Y33/4) Shale
Greenish grey (5GY6/1) Siltstone
Light olive grey (5Y6/1) Siltstone
Dark yellowish brown (10YH4/2) Siltstone
Greyish red (5H4/2) Siltstone
Dark reddish brcr.-n (1CR3A) Shale
Greyish red (5R4/2) Micaceous siltstone
'-lode rate Srowa (5YH3/4) Shi-le
Dusk yellowish brovm (10YR2/2) Shale
Greenish red (5R4/2) Siltstone
Medium grey (^5) to greyish red
Very fine grained sandstone
Dark reddish brown (10R3/4) Shale
Greyish red (5R4/2) Siltstone nossibly
argillite (well ind-^ated)
Greyish red micaceous ferruginous bed-
ded siltstone.
Greyish red (5R4/2) Siltstone with few
small seams of interbedded greenish
grey (5GY6/1) siltstone.
Dark reddish brown (10R3/4) Siltstone
Greyish red (5R4/2) Siltstone
(areillite?)
Water sample at 41'
Water sample blown from bottom
Water sample bailed at end of drill









Damp spot at 32'
Water at 41' (lg





Water at 77' ( 4g
7/ater at 131' (7

. •

Water at 139' (1C



lag

-------
                                    ROY P, WESTON




                                      lC LOGS OF BOREHOLES
     Borehole No.     UTH- 6




     Location 	UT1	
_    -Depth of Water Table   30
        .(ft.)
Date Drilled     31  Octsbe.-




Project 	1767-OQi




B. L. S. 	
     Deoth Zone  (ft.)
         LOG




Thickness (ft.)
             Oeicr!otion
o -11
11-20
20-23 -
20-57
57
57-60
60-146


11
9
3
37

3
86


• Regol I th of red shale
. fragments.
Soft red shale.
Harder red, brown shale.
Soft rtd, brown shale.
Small fracture
Red brown shale
Hud, no flowing water;
red, brown shale fractures
at 68, 91, Ik), 1<*3, 1^.
Set 11 ft. of 6" surface
casl ng wl th grout.


-------
                               ROY  F,  WESTQN




                      STRATI GRAPHIC  LOGS  OF  3CREHOLF
Borehole No,




Locat i on 	
    U TH - 7
UTI
Depth of Water Table
Depth Zone (ft.)
                         30
                 (ft.
Date Or i 1 led  28 Occooer  19V7_




Project	




B, L. S, 	
                                    LOG
         Thickness  (ft.
             Oescr i otion
0- 2
3- 8
9-30
31-3^
35-55
56-85
86-92
Water samples no
t
End drill i no
2
S
21
3
20
29
h
6
: taken.
it *: 20 o.m.
D.T.W, 33.5 kt 4:45 p.m.
I
Sol 1.
i
Weathered red clay; very
f i ne grai ned , t
Predominately red clay;; 2"d
siltstones interbedded w th i
gray siltstones (harder :kci '
red) .
i
Predominately gray beds v/i t-
red layers between.
^
Red shales and brown mic.iceous
siltstones. No grain beds
noted. ^*S-55 - homogeneous
red shale; very fine graines.
Same 1 i thology wii th stltstones
and sandstones (fine era necP
becoming more pr«dominat«.
Fractures noted In this i.ection
but no free water. Calcite
deposits on cuttings.
Fracture zone of same litholoc
Free water at 36". Q. » L-Q-+5
g/m very quickly after rsacning
86'.
88' Large fracture
Damp spots - 30' , 55' , 7B1 ,
Wat«r - 861 .

-------
                                RCY F,  WEST ON

                       STRAT (GRAPHIC LOGS CF BOREHOLES
Borehole No,

Locat i on
^
  UTi
Depth of Water  Table
          25-26
(ft.
Date Drilled  26 October

Project	

B. L. S. .	
Depth Zone  (ft.)
                     LOG

            Thickness (f t .J_
                       Oescr i ptj_on_
      0-10
                                 Brown/gray topsoil  loam.
     11-20
               90
             Red  and  gray  siltstone.
     21-26
                                 Dark brown P.O.  Sandstone,
     27-93
               66
             Interbedded  micaceous  scltst;
            mudstones  and  some  sandstone
            Predominately  red with  some
            gray  and  brown.
     9^-105
               1 1
             Harder sandstone  --  fine  era
             Brown  -  micaceous.
             0*6  g/m.
     1C6-115
                                 Brown sandstone - frsc:.rec
                                 throughout (106-107 greace-
                                 fracturing).   Calcite trace;
                                 on rran y p i eces ,
     116-H+5
                                 Interbedded red sMtstones a
                                 brownish * i re-g ra i nee sancs'.
                                 Numerous fractures  noted.
                                      118' - i*G g/m - Q
     End -
       Sample #1 - Ai
       Sample #2 - Ba

       Fi rial" Q. « 60-6^

          End Dr ? 1 1 i nq
         . 0,T.W. - 36.
       Blown 130'
      ler at end - 1^5

       g/rn

       at 1:55 P.m.
      ]T' at >+: 20 p,m,
             Predominately the red siltstcres
             with grays and browns notec
             i ntermi ttently.

-------
        A-10
WELL LOG
WtH
                t\
1767-09-01
                      Drill Cf"~T*"r-- qronkoviejr—
                           C. Brookover __ F*ld Boo* No_
                         »Ug.n- 6/12/85 E~< 6/12/85  Log
                                            fry Inhn Crnmer
  Jot) NO.
  Drillinfl Mtlhod —
  Sampling Method
  Casing Sue
'  Typtotrich-   Gravel  (tr'p rock  " V'  to  3/4":LT*p*Q<
                                                             6/21/85
                     4" PVC
                                    . Scrwn
                                         20 (CJ.OfiA)
                                       Slots _ Jo«nt
                                                                                 LOCt1
                                                           B«ntonit«
  Emplacement Metho
Development Method  Worthington Air Cotr.re^
-      ,  Date Developed:  6/19/85:  180oi.it/ir.inWorthington
Total  Run" Time:  48 min;  *WLt (init^ water)
                                                                        Gallons
                                                                Compressor:
                                            57.23  feet:  TD§(depth t<^ bottom of
                                                                                       scree
                                                     DtscripVion
                                        Dark red brovm CLAY,  mod.  silty,
                                        slightly to raod.  cohesive,
                                        saturated.
                                        Siltstone very dark red brown,
                                          60X clay, sand?, slightly
                                        Siltstone, dark  red browi),  less
                                        clay  (10-15*)?  trace  sand,
                                        slightly moist.
                                                                    Snail V aax.  re
                                                                    chips beccmir.g, a:
                                                                            Less clay (10,  •
                                                                            sooe sand.
                                                                    Angular
                                                                    3/4".
                                         Siltstone,  red  brown  to gray,
                                         sor.e  clay  (10%)
                                         Siltstone,  red brown to gray,
                                         sone  clay (iO%?)
                                        1 *W1 , (measured ,froa top of casing
                                                                    3/4" cax, chip
                                                                    fine particles
                                                                    Larger,
                                                                    cuttings
                                                                    over  t"

-------
No
           #1
                              U.T.I.
Job No
                                                                        LOO By
Johft"
                                                Description
w



*






6/12/85
' ; r s ; Water
•

Bottom of
Screen82'5"
4MMHH^M^«

f
-»:
—
-
2*
-
—
—
3-3
-
-
™
-
jj-
—
^
1°
--
.T j
b


9
10
11
12


13
14
15
16

17
IS

f

38-
39

43
48
53


58
63
68
73'

78
83'

r































1















f





Siltstone, red brovn to lighter
gray, some clay (10-202),


Siltstone, red brown to lighter
gras , less clay ('vlG*:) .


Siltstone, sandy, silvery blue
gray with dark red brovr, clay
(30-40i), moist.
S i 1 1 s t or. e , s ame ^ , less moisture1,
less clay (^20-25"/.).

Siltstcr.e, more sand (fn.-oed.),
oed. to dark silvery gray,

L 	 	



•

Essentially the
same .






Avg. 1" max. car::
cle size , ger.er i 1 .
1/4" and stnalier
particles.
Mavbe less ss- -,
gray-green-biuc
color in some i - -
particles ,
Overall appears- :e
of samples is earn
r*d brown contair-
ing from "^55i t; \~.'
clay *t Che boctcr
of the hole, a-J.
saturated.

-------
WELIJ.5G
  No

-------
e
0
0.
f-!3
«=j w
                                 Well Construction  Summary
                  Ljacalnn or
                                                     fcwvtton Ground Level
                                                             Top of
                Drilling Summary:
                Total P*r*h  Drilled to 82.83*
                                          8"
                      G«orge Brookover
                       Schraom
                            Air Rotary
                              Water
surface Casing _5'  length   8"  diameter
Well Design:
Basis Geologic Log  *  Geophysical Log_	
Casing Slrmg(s) C*Casing  S = Screen
±2*i'- 62.4' .Ci
62.41. 82.4' SI
                            4" diameter PVC
                   Screen
                    PVC Screen,  No.
                           20' of Schedule 40.
                                      ,02 In
                 Centraiizirs.
                 Filler Materai Gravel  (Trap_Rock - V -
                  3/4")  bottom of hole  to 57.42' dept
                 Cement _
                  Type 1-15  bazs
                           'Stone  Portlanf Cement
                                                       Construction Time Log:
                                                                        Stan
                                                            Tas*
                                                        eopnys Logging
                                                       Casmg
                                                        65' Schedule
                                                      40 PVC
Q' PVC Sereer
                                                       ef PUcement
                                                     Cementing
                                                     Development.
                                                     Other
                                                                   W!
                                                                   6/12
                                                                   6/12
                                                                     6/12
                                                                     6/13
                                                                     6/19
                                                                          0955
                   1615
                   1630
                   0900
                   1104
                            Fini
                         6/12
6/12
6/12
6/13
6/19
      Time

      _1600
                                                                    102C
                                                     Well Development:     '
                                                     Date:  6/19/85; 180 cu Jt/t?in Worthinj
                                                                                          «c-j
                                                       Air Compressor;  Total Run Time: 48 c..-
                                                       HTj^ (initial vater level) - 57.23 ft,
                                                       TD  (depth to bottos of screen,'  »
*WL< (Measured frott top of  casing
      - T.O.C.)
                                                     Comments:
                                                      40 Ibs, cf bentcr.ite  usedL

-------
A- 14 VMMLtt
WELltOG -«9«-l-oil_
^. ,. ^~ RCRA t2 tyillCftfrri^r SrBfihQv^r Laefcy •IjVm Tramfr 	
^. .. U.T.I. tvm«f C. Brookover f^ld ftft^k KJa
1767-09-01 B.1*fuQ^6/U/85 p^6/14/85 i^ ft.,. 6/ 2 1/85
r, •itrnll.ttiMl Air R9tarv ••gSchrajam
Drtlling Mtr>OQ- ' ^*»* ' *
&*mfilme Mtlhod Gr»l 	 No 8*mpiti_4i!_ 	
loci.' of

" pvc
                                           8«ft
.    p! ptck	Gravel (Trap  Rock- k" to 3/4"! Typ*. tf g*»iBentonite & Grout (neat

  Emp!.ctm*ni Method..,. shoveled ln	   Empltctm.nt Me**  Grout ™L
           25'         48'  to 23'	   »»«f~f'  Bentonite 2' (to 21') grout  to  s
  lOtfVB' ______——	;	—	~
Development Method  «°rtV.ington Air  Compressor	,	.	, Oi1lwi Remo,^^-.
r      ...  Date developed:  6/19/85; ISO cu.ft/«in  Worthington Air Compressor      	__J_
Commtli"Total Run Time:  29  min;  WLj (initial water  level)  -  3«.47ft;
                     _m hnrrnn nf  ^ftpf^^ - 48	.	—	_„___—
                                                    Description
 •T.O.V.Z.
  **T.O,R.
                  Very  dark  red brown CLAY,  silty,
                  only  slightly cohesive, moist, son*
                  small (to  1/4") silt particles.

                  Dark  red brown  CLAY, very  silty
                  with  siltstone  pebbles  to  1" max.
                  average size mixed  iru


                  Siltstone , sandy  (ned-fine grained
                  silvery gr«y with pink  dusting of
                  clay  (20  - 302  clay  gray  brown in
                  30'  sample)
   6/14/85
   First Water
   Bottom of
   Screen  at 48.
   TD49'
                  Siltstone very sandy,  dense, hard,
                  dark silvery gray,  some («pprox.
                  10 -20%)red brovn clay.

                  Siltstone verging  onto a sand-
                  stone (actually a  siltstone with •
                  high percentage of  medium grained
                  sand} ,very dark gray,  dense and
                  very hard, some to  very little red
                  brown clay.
                                        NOTE: WL. (Measured from top of
                                                 1  casing - T.O.C.)
                                        * Top of weathered Zone
                                        ** Top of rock
                                                                            Siltstone pet
                                                                            go from rour.d,
                                                                            angular
Less dust cc-:
from hole at
Moisture fel:
sample at 30 ' ,

At %34' war.e
coming into  th<
hole.  (Harm-
ing at 33' j.  ,
                                                                            Cutting size
                                                                            less.

-------
£
t
V
l->

4>
t»
V
F*4
o
u
i
9
u
c
«
sn
u
£
H
e
v.
c
W
1
Monitor Well Installation PIW^TOO»| John Cramer

i •
21
23



y E
i.
t
,'• — '
> ~-
' _-^_* '.
•"--_ ).
. -~~~ c
• - ;
«7
r*w«



Well Constru(
a
L.pe«lOn p< C«yflt . „ ,


Drilling Summary:
Tnlai P*pif !>am«l«r ,, 8" ..

DfiUar Brookover Well Drilling Co,
George Brookover

D,O Schratma Air Rotary
fiit(»)

Qrilli^Q ^lu'fl A^r Korarv
Wa t(» r
<;urtar* flawing S' 1p"P-h 8" diatneter
Well Design:
Basis Geologic Log ^ Geophysical Log_ 	
Casing Slnng(s) C^Casmg S« Screen
+2' - 28* C,
?R' - A8' S.
I
- -
	 ~ 	 	 	 ~ — 	 . 	
• •
rj<.,pio r, 30' Schedule 40
A" diameter PVC
r 5

e-.*.« c, 20' of Schedule 40 PVC
SCf"n S .cre'er.;Nc.-20 (C.C2 ir. - ' "
'ilots.
S?

C^nt't^rf s


Frtr. y,,.,.r, Gravel ("Trap Rock" -
1/V' - 1/4"> botr<7ir> of hole to 22.83
C^mfni l^pycror,* PnfrlanH depth
Cement Type I - 11 bags
Qt»>ef




:tion Sun
E*v«ion Ground
Top 01 (
Contraction
Task
QfiMmg


Geophy* Logging
Casing
30' Schedule
40 PVC
£0' PVCScreer
Fmer Placement
Cementing
Otvttopmenj
Other




v»til
n<,f*f< t ..
imary
Hv»
Ul-rvo

rime L
Su
?m
6/H



6/14


6/14
f./iy
A/19





.09:
in
Time
1045



1420


16_15
Ift^S
0945
	



F.-vi-
.Daijf T-
15oi
6/H I-'



6/u u:


6/U If.
k 1 \L
6/19 1C



1


Well Development:
Date: 6/19/85; 180 cu . in ,
Worthingcon Air Compressor
Total Run Tioje: 29 trir. ,
Wl. (initial water level) • 3£.-
TD* (depth to bottotr of screen

*WL (Measured frott top of casi".
A T.O.C.)
Comments.
30 /''s cf


ber.tcrite use:












VTTI^

-------

WELL LOG
W»M Nft RCRA »3
*li§nt U-T<1'
Inh Nn 1767-0"?-™
Ciritlino Wt1hOd_,,- ^r.-
S*.mplir.Q Method Grab
C*»ing S*ze tnd Type _
Tyj^otPirh Gravel
Emplacement Method
Interv.. 25'4", 42
Y^J
CVi'iOfrT^y' Brookover
CVitt^C. Brookover f
p.l»R*g»rv 6/1 7/85 Erwi <
Rotary
Ma Si
4" PVC. Seff.nS
fTrao Rock 1/4" to 1/2")
i Shoveled in
'4" to 17'
UX4ASNJ
P«9*_J — o«_J 	
Lee m John Crtoer
4lijf IJfcv* Na
5/17/85 ingn.,.6/
R.0
TD't^
No. 20(0,02 in)

21/85
Schraum


MntTvO«Thre*d Pin*l««nfh ?0'
Type e>* *rt»l Bent onite & Grout (neat cement')
Emplacement
lnt»rvnlBenton
Method Grout was pumped in.
ite 2' (to 15'), Grout tc sur
p^  .      .11 ^^<    Worthington Air Coapressor
Development MeO^oo —.	—
GiHoni
ron»f^, Pate Developed:  6/19/85. 180 eu.ft./mln.  Vorthington Air Compressor;	.	, ^



 Total Run_Time^  58 «in..  VL^^ (initial water levell_?_ 33.35';  TP^ (depth to bottom of scree-
/*/ A
**/ /*
*T.O.W.2.
u~~ 1 !• •"


**T.O.R.


6/17/85 	
First Water


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/ Description
Dark red brown CLAY, moderately
silty, slightly cohesive, tnoist.
Dark red brown CLAY, silty with
lumps of Siltstone, The number of
siltscone lumps increase with
depth.


Siltstone, with shale, yellow-gray
cast over dark gray nixed shale
particles and clay.

Siltstone, dark gray with ^50Z red
brown, mod. cohesive clay mixed in
Siltstone, red bra., with ^OZ
silty mod. cohesive saturated
gray-green clay with a pink tint
and some coarse sand.
*Top of weathered zone
/Remark^
' 1
!
1
Rounded lumps of
•iltitone be:oo« c
angular and sere ^
numerous. j
I
f
<
9
I
!
!
Siltstone chips
(cuttings) .
l
Froa 30 to :5' dn
with more silest-v.
chips. |

-------
RCRA #3
                       U.T.I.
1767-09-01
                 log fcy_Johr. Crtre
                                            Dttcrtption

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Bottom of
Screen at
42'11"
TD 43' "







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10
11







35'


43'





























Siltitone, red-brown gray with
•bout 40Z red brown, aod. co-
hesive, iaturated clay mixed in.

Siltstone, moderately to very
tandy, red brown with »hiny
flecks, 30 to 40Z red-brown clay.






Siltitone peb>- 'ess
chips to a little
over 1" ma*.
•
Siltstone chips
measure up to i"
average size,







-------
 A- 1 Q
0-
    I —
                                                                 Well
                             Well Construction  Summary
              Locator* or Coxd*
                                            Ltvti.
                                     Top o< Casing.
             Drilling Summary:
             Tolil r^pih Drilled to 43'
                             Construction Tlmt Log:
                    D«m«ttr
                  Brookov«T Wall Drilling Co,
                         Rrookover
             Rig _
             Bit(S).
                   Schratmn Air Rotary
                                                      Task
                                                  Oiling
             Drilling Fluid.
                           Air Rotary
                        Water
                   Casing.
              Well Design:
              Basis Geobgic Log T   Geophysical Log	
              Casing Stnng(s) C = Casing S = Scr**n
              4*  -22.9'   Cl
                             Geophys Logging
                             Casing
                              Fitter Placement
                              Cemeniing
              Casing
24.9' Schedule 40
4" diameter PVC
                                            Date
                                            985
                                            6/17
                                                                &UL
                                                                6/17
                                         illl
                                         6/19
                                            6/19
                                               Tim«

                                               1115
     .9J-5
     ./I 7
                                                  1310
                                                  1405
1455
1343
MM^^^M

1343
Tir

1 ,
                                                       17
                                                     6/l_9_
                                                              15
                    C2.
              Screen
                       2Q'  of Schedule  40  PVC
Screen, No. 20(0.02  in) slots
S2	
                              Well Development:
                              Date:  6/19/85; ISO cu.ft./nin.
                              V?orthington Air Cogrpressor	
                              Total  Run Time: 58 min.	
                              UT  (initial water leveH - 33.35
              C«niralizers,
              Fitter Materal Gravel ("Trap Rock"	.
              l/4"-3/4") bottoc of hole to 17'deptt
                        cfnn* Pnrr 1 anrf r*o*ft* H f
                              TD  (depth to bottog of .screer,}	;
                                '  42.9'             ~	
                              *>i1.J  (measured from top cf eas•.-
                                                   Comments:
                                                     50  Ibs.  of bentonite
                                                                                  T.
                     Type 1-5 bags
               Otner,

-------
WELL LOG
Wetl Ho .. KCRA tk M- £rai £

j^N« 1767-09-01 D.UR
0,111,00 MtMhftff Mr rottry
Sampling Method -Gr«b.
Page— I — e< 2 __
/srt^any'Brookoye^L. Lag Py John Cramer
r G. Brookover Fttld Rook Wo
*gan 6/10/85 £^6/11/85 ^ag ft*tf 6/21/85
Bio Schrana
Un**mpl« 15

Casing Sat and Type	*1IX£
Type Of Par1-    Gravel (trap rock - V - 3/4"")
  Emplacement u»»ftd  Shoveled in	
  interval    26',_76' to_50' depth
• Type
Domt TyptThrpii1_ Pipe Length J£__
 Bentonite and ftrout	
Development Method   Worthington Air Compressor
   Emplacement Method  Gr°ut v«s  pumped  i
  Interva! Rentonite 2'  (to 48*  depth)sur:^e
       	   	Gallonj
Commentj Pate developed: 6/19/85; 180 cu. ft/min. Vorthington Air Compressor;
Total Run Time:*33 Bin., VL ± (initial vater level) - 69.05 ft.; TD^
                                                                           C° boctoc
///m////

Top of
w e-at.be re d___
zone
Transition
* o bedrock

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T.O.R.
WM^^

















6/11/85 	
First "Cater
**Top of
rock

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10

11
12
13


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12'


17'
18'
20-
21
23-
24
26
28

33-
34

40'
41'
43'

C A
50-
51'
59-
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/ Description / Rtm«rks


Dark reddish brown CLAY
Dark reddish brown CLAY, very
silty, with a few siltstone peb-
bles to V size. More rounded
siltstone pebbles to 17' depth.



Siltstone reddish tan with some
clay in che upper 1' to little or
no clay at 20 ft.


Siltstone, light, reddish gray-
green, some shale or clay.

Siltstone, toed, gray to reddish
tan, some clay (10-205).

Siltstone, dark red-brown with
more clay (30-40X) .






Siltstone, dark red-brown with
same amount of- clay containing
some (5-10X) fine to »*d. »and.


7 ' top' of weaker
zone .
Siltstone chips a
round ,



Siltstone cutti-,i
are more ar.g.^a-



Siltstone ch-.p-
flattened and a-.



i»0 ' Change of cc,
mod. gray si it sec
with some clay.
Small to k" max.f
and angular cut t :
Driller added vat
to hole at 50',


Essentially the s
but some sand,


-------
WELL
    NO
U.T.I,
                                        Log By.
 Bottom of
 Screen 76!
 ID 78'
                                                Dttcriptio*
                                     NOTE:  VL^ (memsured from top
                                                 of  casing - T.O.C.)

-------
t   *
    o.
,    =
    3
  H' >-
  u C

        7
                                    Well Construction  Summary
                     Location c* Ccex<5s
                                            Ground Lev»i_
                                            Top o< Casing	
                    Drilling Summary:

                    Total P*r*n   Drilled to 78'
                    Ekxehoi* Damtttr.
                                           8"
                    rv.ii»f  Brookover Well Drilling Co.
                          G«orge Brookover
                    Bit(s).
                                 1
                                 hammer bit
                          Fluid.
                                 Air Rorarv
                                    Construction Time Log:
                                                     Sun
                                 Water
                    Solace Casing  5'  length  8" diameter
Wei! Design:

Basis Geofc>g>c Log_X_ Geophysical Log	
Casmg Sinng(s) C = Casing  S* Screen
42'  - 56'   Cl
                    Casmg
                     Screen,
                              58' Schedule 40
                              4" diameter PVC
                           C2.
 c,  20'  of  Schedule  40 PVC
Screen,  No.  20 (0.02 in)ilots
Task
DnHing


Geophys Logging
Casing
^' Sched 40
FVC
?n» PVC Scree
Fate' Placement
Cementing
Development,
Other




Dite
985
6/10

6/11

6/11
6/11
6/19


• 	
Tim«
1CH7


132S


1340
1600
1243


, 	
Date
1985
6/11
_ 	 ,
kj\\

6/11
6/11
6/19

	

Time
	 _
^

ROC
no;
15 1C

	


Well Development:
pate Develooed: 6/19/85
180 cu. ft/min Vorthington Air
Compressor; Totil Run Time: 33 min.;
*^-L (initial water level) • 69.C* f: '
TI>f (depth to bottom of screen) • ~t'

       S2.
                                           VL  ftaeasured fros top of cas:
                                             1^'                - T.O.C.
                                                         Comments:
                     Fmer Material
                                Gravel  (Trap Rock -
                      to  3/4") bottoc of hole to 50' depth
                     Cement _ v>v«;'nnp Pnrrla^H
                            Type  1-16 bags

-------
I
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        APPENDIX B

PART 1:   ASSESSMENT OUTLINE
PART 2:   ASSESSMENT PLAN

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I
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i                                             APPENDIX B
                                      PART L:   ASSESSMENT OUTLINE
L
I

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              GROUND-WATER  ASSESSMENT  PROGRAM
                     UNIFORM  TUBES,  INC,
                       COLLEGEVILLE,  PA
INTRODUCTION

In compliance with  Federal  Register, Volume  45,  No.  98,
pages 33194 and  33195,  Monday, May  19,  1980,  Rules  and
Regulations, the  following  outline  of a  ground-water  quality
assessment program  (see outline  in  Appendix  A)  has  been
developed by WESTON  for Uniform  Tubes,  Inc.,  Collegeville,
Pennsylvania.  This  plan is  to be kept  at  the  facility.

BACKGROUND

Presently, there  are  twelve  on-site monitor  wells at  Uniform
Tubes, Inc.  Eight  of  the wells  are designated  UTM-1
(Uniform Tubes,  Inc.  Monitoring  Well) through  UTM-8  as  indi-
cated in Figure  1.   These eight  wells were  installed  in
October of 1977  as  part of  an  initial groundwater monitoring
and recovery program,  which  continues at present.

The remaining four  shallower wells  were  installed in  June  of
1985 as part of  a Resource  Conservation  and  Recovery  Act
(RCRA) ground-water  monitoring program  around  the two waste
treatment settling  basins  (Figure 1).   These  wells  have  been
designated RCRA  monitoring  wells  (RCRA-1 through RCRA-4)  in
Figure 1.

Ground water flow direction  is variable.   It  is  westerly  in
the vicinity of  the  four RCRA  wells - apparently part of  a
convergent flow  to  pumping  well  UTM-1 from  an  apparent  area!
extent bounded by UTM-3,  UTM-5,  and UTM-8.   RCRA-2  is the
upgradient well  in  the  localized  flow regime  of  the  RCRA
wells .  There is  an  apparent southwesterly  flow  from  the
vicinity of the  RCRA  wells  and UTM-3.   There  is  a
southeasterly flow  vector  from near UTM-6  and  UTM-7.

Water level data  was  collected on all on-site  wells  and  one
off-site well (Collegevilie-Trappe  Authority  Well CT-8)
during September  and  October of  1985.   Earlier  (1977-1978)
water level data  had  been  collected from just  the UTM wells.

The previously described on-site  wells  and  four  proposed
additional wells  (recommended  in  October 1985  report
entitled "Groundwater  Monitoring  Program -  Supplement No.
1") will be used  in  the ongoing  ground-water  assessment
program at UTI.   The  approximate  locations  of  the four
proposed wells are  shown in  Figure  1.   These  wells  will
penetrate the subsurface to  at least 100 ft.  to  more
completely define the  flow  regime and potential  contaminant
migration .

A list of existing  monitor  wells  is shown  in  Table  1=

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1-2
                                                                     •I
                                                                     II
                                                                    £
                                  -2-

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                           TABLE 1
                        MONITOR WELLS

                     UNIFORM TUBES,  INC
                       CQLLEGEVILu£,  PA
Well

UTM-1  (pumping  well,
       approx.  75  gpm)

UTM-2

UTM-3

UTM-4


UTM-5

UTM-6

UTM-7

UTM-8
    Depth Below
  Ground Surface
       (ft. )
Sounded Sept, 1985

     200
     146 »00

      64,67

     146 .00
     (taken from log)

     150.00

     156.09

      92.6

     144,60
        RESOURCE  CONSERVATION AND RECOVERY ACT WELLS
                         (RCRA WELLS)
Well



RCRA-1

RCRA-2

RCRA-3

RCRA-4
       Depth Below
     Ground Surface
          ( ft . )

           86

           49

           43

           78
                             -3-

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B-4
 Sampling Method

 The  initial  step,  prior  to  sample  collection,  will  oe to
 measure the  depth  to  ground-water  level,  in  each  well,  and
 calculate  the  ground-water  elevation.   An  electric  water
 level probe  or other  accurate  means  of  deptn  measurement
 will be used for  tne  water  level measurements.  These data
 along with the date and  time of each measurement  will be
 recorded and filed.

 Prior to sample collection, each of  the monitor wells  will
 be pumped  so that  a quantity of water, equal  to  three  times
 (3x) the volume of water  standing  in the well  is  removed,
 All  samples  taken  for  metals analysis will be  field-filtered
 to remove  all  material that cannot  pass through a 0.45
 micron filter.

 The  samples  will  be stored  in  the  specified  containers, see
 Table 2, and analyzed  within the specific  "holding  times"  of
 the  respective sample  parameters.   The  sampling equipment
 should be  washed  with  available public  water  supply and
 alconox, then  rinsed  in  distilled/deioni zed  water several
 times between  well samples.

 PARAMETERS FOR ANALYSIS  '

 The  four RCRA  wells have  been  sampled for  required  RCRA pa-
 rameters.  All on-site wells have  been  sampled  for  the param-
 eters found  to be  of  primary concern in the  RCRA  wells.
 These parameters  include  volatile  organic  compounds*,  nitrate
 (as  nitrogen), sulfate,  specific conductivity,  pH,  chromium,
 copper, and  nickel.   The  ground-water samples  to  be collect-
 ed from the  existing  and  additional  on-site  monitoring wells
 during subsequent  sampling  periods  will be analyzed for the
 same parameters.   Ground-water samples  will  be  analyzed for
 volatile organic  compounds  (VGA's)  using a gas
 chromatographic technique under EPA  Method 601  and  602.

 Table 2 contains  the  EPA  sampling  and analytical  methods  for
 the  remaining  required parameters .

 The  previous analyses  will  aid in  defining the  migration,  ex-
 tent and degree of contamination under  the site area.
                             -4-

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-------
                                                          APPENDIX B
                                                              , -*^5>-«i(is<. ----
                                                 PART 2:   ASSESSMENT PLAN'
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 D"0
                         APPENDIX  A
      GROCJNDWATER Q'JAI ITY ASSESSMENT  PLAN OUTLINE  FCS
                    UNIFORM TUBES,  INC.
                 COLLEGEVILLE,  PENNSYLVANIA
I.   INTRODUCTION

     A,   Background

          1.  Well depth, origin, and evolution under  the
              changing regulations,

     B,   Purpose


II.   FACILITY AND LOCATION

     A.   Map of location

     B.   Site location

     C.   Well locations  (existing and planned)

     D,   Water level data

     E.   Well draw down data


III. EXISTING MONITORING PROGRAM

     A,   Review of existing plan

     B.   Compilation of all existing monitoring data


IV ,   ADMINISTRATIVE ACTION

     A.   Description of  immediate action to be taken

          1.    Installation of additional on-site
                monitor wells.

          2,    Resampling of the monitoring
                wells .

          3.    Review of the resulting analysis.

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B.   Sequence of notification and deadlines

     1.   Pennsylvania Department of
          Environmental Resources (DER)

     2.   U.S. Environmental Projection Agency
          (EPA), Region III.

EXPANDED MONITORING PROGRAM

A.   Expanded testing of existing wells

     1.   GC-MS scan of possible pollutants.

     2.   Atomic absorption scan for metal
          contaminants „

B.   New monitoring wells

     1,   Review possible direction and depth
          of plume migration.

     2,   Review location of existing
          monitoring wells.

C.   Expanding analytical parameters

     1,   Modification of analytical proce-
          dures to address specific sample
          conditions .

     2.   Quality control procedures for
          delineation of possible interfering
          substances .

D. Schedule for additional analytical result reporting

     1,   List of regulatory age-cies and
          specific authorities to be
          contacted .

     2.   Format for reporting the additional
          analysis .
                       -2-

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          Determination of the rate and extent  of
          groundwater contamination

          1.    Review all data to determine  the
                direction and extent of plume
                migration ,

          Concentration of the hazardous waste  constit-
          uent (s) contaminating the groundwater.

          Comparison of upgradient and downgradient well
          results.
VII. SCHEDULE FOR IMPLEMENTATION OF THE ASSESSMENT PROGRAM
          A. Phase I
          B. Phase II
          C, Phase III
Resample for those parameters which
exceed the ground water contamina-
tion requirements.

Reassess the existing groundwater
monitoring plan and assess the fu-
ture needs as specified in the
ground water assessment plan,

Final report and proposed correc-
tive actions .
                           -3-

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            WORK  PLAN  FOR  SUBSURFACE INVESTIGATION
                IN  VICINITY  OP SETTLING  BASINS
                       UNIFORM  TUBES,  INC,
                  COLLEGEVILLE,  PENNSYLVANIA
1.0    INTRODUCTION

1.1    Background

In  September  1985, Uniform  Tubes,  Inc.,  (UT1) submitted, a  report
to  the  Pennsylvania  Department  of  Environmental Resources   (DER)
summarizing the  implementation activities performed  in  accordance
with  the ^R  February  1985  Groundwater  Monitoring  Plan  for  the
existing "* surface.. __ impo-otidments   at  the   UTI   facility   near
Collegeville,  Pennsylvania,   The  report  presented  the purpose,
objectives  and  construction  details  of  four  (4) additional  RCRA
monitor  wells  approved  by  DER and installed  at the site  in  June
1985; groundwater  geology and flow characteristics  encountered  at
the site  both during   and after  the  well installation operations;
and  the  results  and  findings  of  chemical  analyses performed  o
samples  obtained  from   the  on-site  wells   to  assess groundwater
quality  at  the  site.   In general,  the  report concluded that the
groundwater in  the  immediate vicinity of the  surface impoundments      I
contained  elevated levels  of chlorinated  organics, chromium and      '
dissolved solids.

Based  on  the  preliminary  findings  and  recommendations provided      j
within  the September  1985  report  concerning  groundwater  quality
at  the UTI  site,  further activities  were conducted  at the  site  to      t
collect  supplemental  groundwater data  using all existing  on-site      '
wells   and  and   a  nearby   municipal  well.    The   additional
information obtained  from  these  wells  provided  a somewhat  better
definition  of   the  areal   extent  anc3  possible   source (s)   of      I
contaminants  (by parameter)  and the effects  of on-site recovery      '
well  UTM-1  on  groundwater  flow  direction  at  the site  in  general
and  in   the  immediate  vicinity  of the  surface  impoundments.  A      f
report  was  subsequently  submitted  to  DER  in  October  1985  which      j
presented   the    results   and   findings    of   the   supplemental
activities.   The  report  recommended that  additional  subsurface
investigation,    including   the   excavation   of   test  pits   and
installation  of  additional  monitor  wells,  be  conducted  to  (1)
further  define  the  groundwater  flow system  beneath the  eastern
portion  of  the  UTI property  (near the  surface  irapoumiine-fttsH-  and'
(2)   identify   the   source(s)  and   extent  of   the  contaminants      '
encountered in the RCRA  monitor  wells.'
                                                                        (
1.2    Scope of Work

This  document  contains  the  work plan  for  additional  subsurface
investigation   in    the   vicinity   of   the   existing   surface
impoundments.  The primary  elements of  the  plan  are:

-------
  D- iu

     o   Excavate  approximately  six  (6)  to  ten  (10 >
         test  pits  around  the  perimeter  of  the  two
         existing      settling      basins      (surface
         impoundments)  at  preliminary  locations  shown
         in   Figure   1-1.    These  test   pits   will   oe
         excavated   to   determine   the   presence   of
         contaminants   in  the  unconsoiidated  materials
         above  tlie  underlying  bedrock.   The  proposed
         locations  of  four supplemental  monitor  wells
         will  be  finalized  based  on  the  data  (logs)
         obtained from these test pits.

     o   Install "four  (4)  additional  on-site  monitor
         wells  to  the  east,  southeast  and  west of  the
         existing    settling    basins.      Preliminary
         locations for  these  monitor  wells are  shown  in
 •~~      "Figure  1-1,    The wells  will  be  installed  to
         determine  possible  source(s)   of  the  elevated
         contaminant   levels   detected    in   the   RCRA
         monitor wells  and potential  migration  pathways
         for  contaminants; to  further  define  the  area
         groundwater   flow  regime(s);   and  to   define
         possible      receptors     of     contaminated
         groundwater.

     o   Clean  out  monitor  well UTM-3  to its  original
         depth  of  150  feet.    This  operation  will  be
         carried out  concurrently  with the drilling   of
         the new monitor wells.

     o   Collect  and  analyze   groundwater  samples  from
         the  new wells  and previously-sampled wells  for
         a.  set  of  indicator   parameters,   similar   to
         those  examined  for  during the  September  1985
         investigation,     Results   from   supplemental
         sampling  and  analysis  will  be  evaluated  in
         conjunction  with  previously-collected  data  to
         define  the  movement,  extent   and   degree   of
         subsurface contamination in the  site area.

2,0    SOILS INVESTIGATION

2.1    Test Pit Excavation  and  Sampling

Test pits  will  be  excavated  to screen  for  contaminants  in  the
soil  profiles  surrounding  the  settling  basins.    Approximately,
six  (6)  to  ten  (10)  test pits  will  be  excavated to the  north,
east, south,  and  possibly west of  the basins.   Proposed  locations
for  these  test pits  are  shown  in  Figure 1-1.   The  findings  from
the  initial  six (6)  test  pits  will  be  used to  determine  whether
more than  six  (6)  test  pits   are  needed  and  whether  subsequent
test pits  will  be  relocated   to  locations  different than  those
shown  in Figure 1-1  to delineate  the depth  and areal  extent  of
contamination in the soil.

-------

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                                                              8-13
Each  test  pit will  be  excavated  to  bedrock or to  the  limitation
of  the  backhoe  (about  10   to   12  feet  below  grade)  used  foi
excavation.   Based  on  the  data  contained  in  existing well  logs,
the  depth  to  bedrock in the  vicinity of  the  settling basins  is
expected  to  be  approximately ten  feet.    Each  test  pit  will  D€
provided  with  adequate  side  slopes  or  shored  and  braced  ir
accordance   with   applicable   OSHA   guidelines.    According   tc
available drawings,  the settling  basins were excavated  to  a  depth,
of 10 feet below grade  or to about  bedrock.

During  excavation  of the test  pits,   a WESTON  geologist will  loc
each  test  pit,  recording   a  description  of   soil  composition,
texture, color and possible visual evidence  of contamination.
                                                                       i
In  addition  to recording  a log  of  the test pits,  the geologist
will  conduct  air  monitoring  with  field  equipment  sucn  as  a
p&otoion-ization  detector   (PID)  and/or  organic  vapor  analyzer
(OVA).   Each  soil  horizon  will  be  monitored  as  soon as  it  is
exposed.     Where    ambient   contaminant   measurements   exceed
background levels,  selected  samples  of the  exposed soil  horizon     i
will  be  collected  expediently  to minimize  the  loss of volatile:*
to   the   atmosphere   .      The  depth   and  description  of   each
contaminated  horizon  (based  on  field measurements/observations
will  be  recorded  and collected  samples will be submitted,  alonq
with  chain-of-custody  documentation,   to   the   WESTON  analytica^
laboratories in Lionville, PA.                                         j

Each  test pit  will  be backfilled  immediately after  excavation and
evaluation  have  been  completed,   Tne  backhoe  shovel  will  b
-------
 1           B-14

 •             o   To  supplement  the  existing  monitor wells  and
 i   '              collect   additional   subsurface   stratigraphic
                  and water  level  data.

         The  new  wells, along  with  the  previously-sampled  wells, will  be
         utilized   to   more   completely  define   the   site   groundwater
         hydrogeology.   Construction  data  for  the  proposed  monitor  well
         are  presented  in  Table 3-1  and  Figiue  3-1.   The  new  wells will  be
 l        6  inches  in diameter  and approximately 100  feet deep.   Each  well
         will  be  constructed  of   standard  steel   well  casing  grouted  at
 i        least  5  ft. into  bedrock and  the  remainder of the  borehole  will
         be  left  open.   The borings for  the  wells  will  be drilled  with
         air  rotary drilling  equipment.

         After  completion   of  each boring  and  installation  of  the   steel
         casing, fche  annular  space around  the  steel  casing will  be  filled
         with  a neat  cement-bentonite   grout  (5:1),   At  least  2  ft.  of
         stick-up above  ground  surface will be  provided for  the  steel  well
         casing.   A  locking cap  will  be  installed  over  the  top  of  the
         steel  well  casing  as  shown  in  Figure 3-1.  The  borings will  be
         logged by  a WESTON  geologist,  who will also prepare  construction
         summaries for each  of  the wells,

         After  installation,  the  wells  will be developed  by surging  with
         compressed air and  pumping to  remove sediment within  the  wells.
 4
         The  tops of the well  casings  will  be surveyed and  referenced  to
 i        the  same  coordinate  system  as  the existing wells.   Groundwater
 '        elevations  will   be  determined   for   the  new  wells  and   all
         previously-installed wells.   The elevations  of groundwater  in the
 f        monitor wells   will be   used  to determine   the  groundwater  flow
 1        direction(s) at the  site,
 *
         3.2    Groundwater  Sampling  and  Analysis
 i
         Groundwater  sampling will be  performed after the  newly-installed
         monitor  wells  have  been  properly   developed  and   allowed  tc
 f        stabilize    for   approximately   one   calendar  week.   Table   3-2
         presents    the    sampling   specifications   for    the   analytical
         parameters   for  testing   of  samples  collected  from  each   well.
         Sample containers  and preservatives  will be prepared by WESTON's
         laboratory,

         Prior  to   collecting  samples   from  each  on-site  well  and  the
 .        Collegeville  Trappe  Authority  Well  No.  8  (CT-8),  water  levels,
i        will  be  measured  and  a  minimum  of  three  well volumes  will  be
         purged from each  well  by  pumping  qr bailing.    This  procedure
,        will be used to obtain a  representative  sample of  water  from  eacn
         well.  The  field  procedures  used  for purging  each monitor  well
         will include the following:

              o   Prior  to   placing    any   pumping   or   bailing
                  equipment  into   the  well,  scrub the equipment
                  with   an   Alconox  solution   and   rinse  with
i                 distilled water .

-------
                                                               5-15
                            TABLE  3-1
                     MONITOR WELL  SUMMARY
                      UNIFORM  TUBES,  INC.
                       COLLEGEVILLE,  PA
WELL
NO.
UTM-9
UtM-10
UTM-11
UTM-12
DEPTH
(Feet)
100
100
100
100
CASING
MATERIAL
Steel
Steel
Steel
Steel
WELL
DIAMETER
6 inch
6 inch
6 inch
6 inch
(1)
All wells to be cased  5  ft,  into  bedrock.
The remaining length of  each well  is  to  be
left as an open hole.

-------
    6-16
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-------
                        FIGURE 3-1


          Monitor  Well  Specifications
     STEEL  C*r —
     WITH PADLOCK
       BORE  HOLE
                                STEEL
                                     /   w
                                        • CEMENT-BENTONfTE  5ROUT
                                        r
                                            BEDROCK
"/ CASING  (5 SET  5 ft, (NTQ THE BEDROCK

-------
  B-18

     o   Before  purging, measure  and  record  the  depth
         to  water from  the  measuring point on  the  well
         cas ing.

     o   Calculate  the  volume  of  water  to  be  purged
         from  the well  based  on the  amount of  standing
         water  in the  well casing.

     o   Purge  the  well by  pumping  or bailing  at  least
         three  times  the calculated  volume  of  standing
         water  in the  well casing,

Sample  collection  activities   will   consist   of   the   following
procedures:

 ,„  o  -Inspect  sample containers  and chain-of-custody
         forms  and  check   for  consistency  with   well
         number,  if  previously  marked.   If  not,  label
         the     container     in     accordance      with
         chain-of-custody and laboratory procedures,

     o   Decontaminate  bailer  by scrubbing with  Alconox
         solution and   rinsing  with   copious  amounts of
         deionized water,

     o   Retrieve water sample(s)  from the  well  using
         the clean bailer.

     o   Rinse  each   sample  container  and  cap   with
         appropriate  sample  before filling,  unless  the
         container contains  preservative,

     o   Add  preservative,   if  appropriate,   to  sample
         container(s ) .

     o   Add  sample  and  secure the  cap  on  the  sample
         container(s) .     Each   VOC    sample   container
         should  be   filled   in   accordance  with  WESTON
         sampling  procedures  so  that no  bubbles   are
         present in  the container.

     o   Collect  a  grab   sample   from  the  well   for
         immediate field  measurement  of temperature, pH
         and  conductivity;   record  the  results  in  the
         daily log,

     o   Enclose  each   sample  container in  a  "Zip  Loc"
         bag;  place  the  sealed container  in  a  thermal
         chest; pack with sufficient  ice  to provide for
         cooling to 4°C.

     o   Wash  and  rinse   the   bailer  and  fill   with
         deionized  water;   collect  a  sample  of  rinse

-------

-------
          water  in a blank container  for  quality  control
          analyses.

     o    Prepare  the  chain-of-custody  form and  proceed
          to  the  next  sampling  (well)  location.

 3. 3     Sample Handling and Preservation

 The  following sample  handling and  preservation   procedures  wii:
 used at  UTI:

     o    Acidify  soluble  metals  samples  with 2  ml  o.f
          1:1  nitric  acid to  a pH  of  <2,  after  field
          filtration  to remove  sediment.

 -"  o  ""For   inorganic   parameters,  collect   proper
          sample  size;  eliminate or  minimize sediment  in
          samples.

     o    Measure  conductivity  and pH  in the  field,

     o    Collect,    preserve   and    analyze    organic
          parameters  in  accordance  with  EPA  procedures
          and requirements,

Samples  will be  placed  in  thermal   chests,  packed with  ice  and
transported  immediately  after  completion  of   sampling   to   the
laboratory.

3.4    Quality Assurance

Sampling   personnel   will  implement  routine  quality  assurance
procedures   for   the  collection   of  representative  groundwater
samples and  production of high quality analytical  data.   Analyse;;
will  be  performed   in   accordance   with   the  WESTON analytica.
laboratory quality assurance/quality  control procedures.

3. 5    Chain-of-Custody Procedures

Sampling   personnel   will   follow    EPA   chain-of-custody   and
recordkeeping  procedures  to  maintain   the   integrity  of   ad i
samples.

3. 6    Sample Packaging and  Shipment
                                                                   *
Sample   packaging  procedure   will   comply  with   Department   of
Transportation    requirements   for    -shipment   of  environmental
samples.   Individual  samples will be sealed in "Zip  Loc"  plastic
bags and  placed   in  a thermal  chest  to  cool  the  samples  to  4°C.
When the  chest  contains  the requisite number  of  sample containers
or is  full  of  containers, vermiculite will  be  placed  in the spsice
between   the  sample  containers   to  provide  cushioning   during
transport  and to  act  as  an  absorbent in  the event a sample  bottls
is accidently broken.

-------
8-20
4.0    RESULTS AMD  FINDINGS

The   data   collected   and   findings   reported  daring  test  pit
excavation, monitor  well  installation and sampling  effort will ce
summarized  in  a  report, whicn will subsequently  be  rade availacle
to  the  Pennsylvania  Department  of  Environmental  Resources   >'2ER,
and  the  Environmental  Protection  Agency  i£PA}_   Tne  raport will
include the following:

     o   Presentation  of  soil profile  descriptions for
         the test pits,

     o   Tabulation   of  analytical   results   of   soil
         samples taken  from the test  pits,

     o   Discussion  of  findings  made  from  test  pit
._      -excavations  and  how  these   findings  were  used
         to select  the final  locations  of the proposed
         monitor wells,

     o   Graphical  display  of  water  level data from the
         sampling effort  for  on-site  monitor  wells and
         CT-8.

     o   Tabulation  of analytical  results  for on-site
         monitor wells  and CT-8,

     o   Plotting  of  concentration   values   to display
         concentration  density maps   (by  parameter)  in
         plan view.

     o   Comparison  of  groundwater  flow  pattern  and
         water   quality   results   with   results   from
         previously-obtained information.

     o   Discussion  of potential  contaminant  source(s)
         and   migration    patterns,    e.g.,   movement
         direction(s)  and approximate rate,

Recommendations  will  be presented based  upon  the findings  of the
investigation.

-------
f
                      ANALYTICAL TECHNIQUES AND RESULTS FOR TASK FORCE SAMPLES
r
i

-------
                                                                       c-i
                                      prc
PRC Engineering
                                                  r C *"> C jfrJO'
                EVALUATION OF QUALITY CONTROL ATTENDANT
                   TO THE ANALYSIS OF SAMPLES FROM THE
                        UNIFORM TUBES, INC, FACILITY
                        COLLEGEVILLE, PENNSYLVANIA
                              FINAL MEMORANDUM
                                   Prepared for
                  U.S. ENVIRONMENTAL PROTECTION AGENCY
                       Office of Waste  Programs Enforcement
                             Washington, D.C, 20460
                               Work Assignment No
                               EPA Region
                               Site  No,
                               Date Prepared
                               Contract No,
                               PRC No
                               Prepared By
                               Telephone No,
                               EPA Primarv Contact

                               Telephone No.
548
Headquarter;
\  A
August 21, 1986
68-0'--C3~
15-5480-10
PRC  Environment
Management, inc
(Ken P a r t > m H 1 e r
713/292-7568
Anthon> Mor,r^cr
Barbara Elkus
202'382-79i:
                                                                    ,~\
                                                                      L

-------
C-2
MEMORANDUM

DATE:    August 22, 1986

SUBJECT  Evaluation of Quality Control Attendant to the Analysis of Samples
           from the  Uniform Tubes, Inc. Facility, Collegeville,  Pennsylvania

FROM.    Ken Partymiller, Chemist
           PRC Engineering

THRU;    Paul H, Friedman, Chemist*
           Studies and Methods  Branch  (WH-562B)

TO'       HWGWTF  Ed Berg (EPA  8214)"
           Jo Ann Duchene (ICAIR)'
           Tony Montrone*
           Gareth Pearson (EPA 8231)*
           Richard Steimle*
           Charles Jones,  Jr., Region III
           Pat  Krantz, Region III
      This memo summarizes rhe evaluation of the quality  control data generated b>
 the Hazardous Waste Ground-Water Task Force contract analytical laboratories (1 ).
 This evaluation and subsequent conclusions pertain to the  data from  the Uniform
 Tubes, Inc. facility, Collegeville, Pennsylvania sampling effort by the Hazard-ous
 Waste Ground-Water Task  Force,

      The objective of this evaluation is to give users of the analytical data a more
 precise  understanding of the limitations of the data as  well as their appropriate use
 A second objective is to identify weaknesses in the data generation process for
 correction   This correction may act on future analyses at  this or other sites

      The evaluation was carried out on information provided in the  accompanying
 quality  control reports  (2-3) which contain raw data,  statistically transformed da>2
 and graphically transformed data,

     The evaluation process consisted  of three steps.  Step  one consisted of
 generation of a package which presents the results  of quality  control procedures,
 including the generation of data quality indicators, synopses of statistical indicasors.
 and the results of  technical qualifier inspections.  A report on the results of  the
 performance evaluation standards analyzed by the  laboratory  was also generated.
 Step two was an independent examination of  the quality control  package and the
 performance evaluation sample results  by members of the  Data Evaluation
 Committee,   This was followed by a meeting (teleconference)  of the Data Evaluation
 Committee to discuss the foregoing data and data  presentations,  These discussions
 were  to come to a  consensus concerning the appropriate use of the data within the
 context of the  HWGWTF objectives.  The discussions were  also to detect and  discuss
 specific or general  inadequacies of the  data and to determine  if these are
*  HWGWTF Data Evaluation Committee Member

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                                                                                              C-3
 !              correctable or inherent in the analytical process.

 ,              Preface

                    The data user should review  the pertinent materials contained in tn»
               accompanying reports  (2-3)   Questions generated in  the interpretation of these da -.
               relative to  sampling and analysis should be referred to Rich Steimlc of the
 I              Hazardous  Waste Ground-Water Task Force,

               1-    Site Overview
 I

                    Uniform Tubes, which  is  located in Collegeville,  Pennsylvania, manufactures
               high precision, small diameter, tubing and  tubular parts.  The facility contains, on
               site, several impoundments which  treat  facility  wastes.  These wastes include piCKie
               liquor, dilute hydrofluoric, hydrochloric, sulfunc, chromic, and nitric acids, and
               various organics in settling basins and tanks.  In 1978  there was a release due to a
               leak in an underground storage tank at the facility,  The  contaminated groundwater
               at  the facility is being pumped and treated as a result  The contamination  included
               1,1,1-trichloroethanc and trichloroethcne.   The geology of the site is soil over
               weathered bedrock.  The soil is a silty clay material between seven and 25 feet
               deep. The  bedrock is composed of layers of shale and mudstone.  The water levels
               in  the wells are  between 30 to  50 feet below the surface which places  the
               contaminated aquifer in the  bedrock where it is more  difficult to recover than if it
 *              was  in the soil
 i
                    Seventeen samples including  a stripping  tower  sample, a surface  impoundment
 ,              sample,  ten low concentration ground water samples (including a triplicate  sample!,
 {              two field blanks, two equipment blanks, and a trip blank were collected at  this
               facility  Four of five  field,  equipment, and trip blanks were used for spikes or
               duplicates for one or more parameters.
 t
               II-   Evaluation  of Quality Control Data and  Analytical Data

               1.0   Metals

               l 1   Performance Evaluation Standards

 '                   No metals performance  evaluation (PE) standards were analyzed for this
               sampling effort.

               1.2   Metals OC  Evaluation

                    Fifteen of 23 total metal average spike -ecovenes were wuhm the data qualit\
               objectives (DQO) for this Program.  No spike  sample recoveries were reported  for
i              total tin  The average  percent  recoveries were high  and above the DQO for total
*              antimony (average percent recovery of  123 percent), calcium (115 percent),
               magnesium  (112  percent),  manganese (116 percent), sodium (114 percent!, and 2in;
t              (119 percent).  The average percent recoveries were below the DQO for total
 ,              mercury (83 average percent  recovery) and thallium (70 percent).  No dissolved
               metal samples were analyzed. All  reported laboratory  control standard (LCS)
               recoveries were wuhm DQO.   The average relative percent  differences (RPDs) for
               all  parameters were within the  DQO

                    Required analyses were  performed on all metals samples submitted to  the
i              laboratory  Dissolved metal analyses were  cancelled for all samples  No samples

-------
C-4



 were analyzed  for tin.  No PE samples or PE blanks were supplied for analysis for
 this facility.

      No contamination was reported for laboratory blanks.  Trip, equipment, and
 field blanks show metal contamination involving one or more of the following:
 aluminum, calcium, iron, and/or sodium  at concentrations as high as 1140 ug/L (see
 Appendix 1, Reference 3).

      Reported  detection limits (DL) are contract required detection limits (CRDL1 or
 lower for all metal parameters except total mercury in samples  MQO457, 493, and              i
 499  where the DL is four to ten times CRDL.                                                >

 1.3   Furnace Metals

      One of three thallium and two of three selenium and antimony matrix spikes             !
 were outside DQO. The thallium matrix  spike recoveries were low and thus the
 thallium data is likely to be biased low.  The antimony matrix spikes were  high and            ,
 thus the antimony data is likely to be biased high,                                           [

      The arsenic, cadmium, and lead data should be considered quantitative.  The
 selenium, antimony, and thallium data, for reasons mentioned above, should be                i
 considered semi-quantitative.

 1,4   ICP Metals

      No initial calibration blank was analyzed prior to the beginning of the first
 ICP  run as required.

      Serial  dilution results for chromium in sample MQO499 and calcium in MQO452
 were outside of DQO limits.  Physical or chemical interferences were  unlikely.  Data
 from these samples should  be  considered semi-quantitative for chromium and                  [
 calcium, respectively.  High dissolved solids concentrations in samples MQ0453, 45".
 and  497 may have been high enough to cause physical interferences m the  ICP,
 The results  for these three samples may be biased low and should be considered                {
 semi-quantitative.                                                                         j

      The overall spike recoveries  for zinc were  biased high.  One zinc spike
 recovery was outside  DQO. The zinc data may be biased  high and should be                  J
 considered to be  semi-quantitative.                                                         '

      The chromium and manganese percent recoveries for the low level linearity               *
 range checks (this was the first case where the laboratory used  the new ICP
 protocol requiring a calibration standard at twice CRDL) were  very low.  Chromium
 data  below  230 ug/L (samples MQO449, 450, 452, 454, 455, 456,  459, 460. 493, 494,
 496, 497, and 498) should  be considered to be biased low  by  60 to 100 percent (0 to
 40 percent recovery).   Manganese data below 300 ug/L (samples MQO449, 450, 4.52,
 453, 454, 455, 456, 459, 460, 493, 494, 496, 497, and  498) should  be considered to be
 biased low by 30 to 40 percent (63  to 67  percent recovery.

      High sulfate concentrations were present in some of the samples but it does
 not appear to have biased the barium results.  The barium spike data  were  within
 DQO limits  for a matrix spike run on sample MQO453'although the sulfate
 concentration was 1250 mg/L

      Aluminum,  barium, calcium,  chromium, cobalt, copper, iron, magnesium,
 manganese,  nickel, potassium, silver, sodium, and vanadium  data, with exceptions

-------
                                                                              r - ^
 noted  below, should be considered quantitative. Data  for chromium in sample
 MQO499 and calcium  and  zinc in MQO452 should be considered semi-quantitative
 Manganese in samples  MQO449, 450, 452, 453, 454, 455, 456. 459, 460, 493, 494. 496
 497, and 498 and chromium in samples  MQO449, 450, 452, 454. 455, 456 459. 460.
 493, 494, 496, 497, and 498 should be considered qualitative.

 1 5

     One of three matrix spikes  was outside DQO for mercury. The mercury results
 should be considered quantitative.

 2,0  Inorganic and Indicator  Parameters

 2 l   Performance Evaluation  Standard

     No inorganic or indicator parameter PE samples were analyzed for this facilits

 2.2  Inorganic and Indicator  Parameter OC Evaluation

     For the inorganics and indicator parameters, the  average percent recoveries
 were within the accuracy DQO's  for all  parameters.  This indicates good recoveries
 of these analytes.  Accuracy DQO's have not been established for bromide and
 nitrite. Three individual sample  recoveries  were outside the  accuracy  DQO (sulfate
 in sample MQO460 and cyanide and POX in sample  MQO459).  All LCS recoveries
 reported for inorganic and indicator parameters were within Program  DQO's,
 Average  RPD's for all  parameters were  within  Program DQO's,  Precision DQO's
 have not been established for  bromide and nitrite

     Analyses for all parameters  were performed on all samples, including the
 bromide and nitrite analyses which were added by a contract modification,   No
 laboratory  blank  contamination was reported for any inorganic or indicator
 parameter.  Contamination in  field blanks is reported in Appendix 1, Table Al-1 of
 Reference  3 and  involves low  levels of  one or more of: sulfate, total phenols, TOX,
 and/or POX.  All reported detection limits are  CRDL or lower except  for total
 phenols in  sample MQO496 (DL two times CRDL)  and nitrate nitrogen in  samples
 MQO454 and 49' (DL  17 and  167 times  CRDL, respectively)   CRDL's  ha%e  p.cr  •-s-
 been established for bromide and nitrite,

 2 3   Inorganic and Indicator  Parameter Data

     Four  of five field, equipment, and trip blanks  were used  for spikes or
 duplicates  for one or more inorganics and indicator  parameters. The traffic reports
 shipped with the  samples to the laboratories  were supposed to indicate which
 samples were blanks but did not  do so on the inorganics traffic reports

     The ion chromatography (1C) spectra look clean and are acceptable  The
 laborator>  has some  problems  with change over to new equipment  which has lead t:~
 confusion about analysis dates. It was not possible to verify  whether the quality
 control (QC) parameters for the 1C analysis  for nitrate nitrogen, chloride, sulfate,
 bromide, and nitrite were run in  conjunction with the samples  as required.  The
 laboratory  claims that  they were  but the analyses dates were  not recorded due to
 the  equipment change  over. Enforcement use of the 1C data  is not recommended
although the data is acceptable.

     It is unclear whether  the laboratory calibrated  their instrument prior to the
cyanide analysis as required   It is possible that a recommended holding time of  48

-------
C-6
 hours  for unpreserved nitrate nitrogen  samples was exceeded as the holding  time
 prior to this analysis was 23 days.  The sulfate spike  recovery for sample MQO460
 was outside the DQO,

     Samples MQO496, 497, and 498 were triplicate samples from the same  well
 The sulfate and chloride results from sample M.Q0497 are much higher (by  factors
 of  10 and 35, respectively) although all the  other data agrees with the d'ta  from
 the other two triplicate samples.  TOX  results for sample MQO496  wer^ substantial^
 higher  than those for the other two triplicate samples indicating poor precision for
 the method.

     The laboratory  should run their TOC calibration verification- standard  and blariK
 every  10 samples as well as at the beginning and end, of the series of analyses.
 This is not  being done. No TOC instrument calibration  data were reported on the
 raw data.  The laboratory should perform daily calibrations before each analysis.

     No POC initial  calibration verifications or continuing calibration verifications
 were analyzed to verify the calibration. The POC holding times were 12  to  14 days            ^
 The recommended holding time is seven days,

     TOX data for samples containing  chloride concentrations greater  than  500 Tig L          ,
 should  not be used due to interferences from the chloride. Samples containing high            '
 chloride concentrations include MQO453 and 497,
                                                                                           »
     Two of three RPD's for POX were slightly  above DQO although the average             |
 RPD was within DQO.  Holding times for POX ranged from one to  14  days  with a
 recommended holding time  of seven days.  No  continuing calibration verification or
 continuing calibration blank was run at the end of the POX analyses run, as                  I
 recommended.  This affects samples MQO496, 497, 498, and 499,

     Recommended holding time for unpreserved nitrite samples is 48  hours,                  I
 Holding times  for the nitrite analysis was approximately 23 days.

     The inorganic and indicator  parameter data should  be considered acceptable              j
 and quantitative for  ammonia nitrogen, total phenols, TOX (with two high chlor-.de            i
 exceptions), and  bromide   The data should  be considered acceptable and  scmi-
 quantitativc for cyanide, nitrate nitrogen, sulfate, TOC, POX, and nitrite.  As
 previously mentioned the nitrate nitrogen, chloride, sulfate, bromide, and nitrite 1C            I
 data lacks verification that QC was performed on the same dates.  POX data
 correlates well with the sum of the individual  chlorinated volatiles found in the
 samples.  The POC data should be considered unreliable due to  the lack of  any
 verifications.

 3,0  Organic? and Pesticides

 3.1  Performance Evaluation Standard

     No organic PE samples were analyzed  for this facility,

 3.2  Organic OC Evaluation

     All average percent  recoveries for organic parameters were within Program
 DQO for accuracy and for  precision (DQO's for  2,4-D, 2,4,5-T, the dioxins,  and
 various surrogates have not yet been established) for  matrix and surrogate spikes.
 Two samples had acid surrogate recoveries  below DQO for phenol  and 2-
 fluorophenol (samples QO495, 495RE, 499, and 499RE) and for  2,4,6-tribromophenol

-------
(sample Q0495RE)  No average RPD or surrogate spike RPD, for any compound  ua-
outside Program DQO

     One laboratory blank (CC8604PC03) associated with samples QO495, 496, 49"
498, and 499 contained acetone at 10,2 ug-L (the acetone CRDL is 10 ug LI.  \\i
other blanks either contained no detectable contamination or  acetone at
concentrations below.  CRDL  and  ranging from 3 8 to 9,8 ug, L,

     All organic analyses were performed  as requested.  All detection limits  were
CRDL or lower except for the following,   Nine samples (QO4S3, 454, 457, 493,  495,
496, 497, 498, and  499) required dilutions of the volatiles fraction resulting in  DL's
of  1,5  to 500 times CRDL, For all semivolatile samples the DL's are  two times
CRDL except for  di-n-butylphthalate in samples QO460 and 494 and  bis(2-
cthylhcxyl)phthalate in sample QO499 where the reported  DL's are CRDL,  Dioxm
analyses were performed on  all of the samples in this case. The percent recovers
for dioxin spikes ranged from 89  to 109 percent but no dioxms were  found in  any
samples.  No contamination was reported in any of the  dioxin blanks. Overall, the
QC data are acceptable.

3.3   Voiatiies

     Quality control data indicate that volatile organics were run acceptably.  The
chromatograms appear acceptable. The spikes and surrogates  are acceptable.
Acetone was detected in four blanks at concentrations ranging from  3 8  to 10,2 ug L
(CRDL equals  10,0 ug/L for  acetone).  This raises questions about acetone
contamination  and makes low level positive results for  acetone unreliable  As
mentioned above, dilutions were required on nine samples containing high levels of
1,1,1-trichloroethanc and trichloroethenc.  These dilutions  resulted in elevated
detection  limits and the possibility of false negatives for these samples.  Samples
involved and the new detection  limits are:  QO453 (DL  2.5 times CRDL), QO499
H 14),  QO495 (10), Q0454 (40), QO493 (50), QO498 (100), Q0496 and  497 (143), and
QO45r(500),

     The volatiles data are acceptable.  Data for compounds present  at
concentrations  near the DL should be considered semi-quantitative while data  for
compounds present at higher concentrations should be considered quantitame   T~;
probability of false negative results is significant in the above mentioned samples
with elevated detection limits.

3,4   Base/Neutrals and Acids

     Matrix spike  results for both the base/neutral and acid fraction are acceptacle
Base/neutral fraction surrogates are also acceptable.  Acid fraction surrogates,
including phenol-D5,  2-fluorophenol,  and 2,4,6-tribromophenol, in samples  QO4Q5
495RE, 499, and 499RE had recoveries ranging from zero to seven percent.  The
semivolatile blank  was slightly below DQO for 2-fluorobiphenyl recovery.  The
chromatographic quaht>  for  the senmolatiles is acceptable.

     No semivolatiles  were positively identified in the  samples from this facihts
Overall, the semivolatile data are  acceptable and should be considered semi-
quantitative for the base/neutral fraction  and  suspect but usable for  the acid
fraction (due to predictably low recoveries on  phenols).  Estimated detection limits
were twice CRDL  on  the semivolatiles.

-------
C-8
 3 5   Tentatively Identified Compounds

      Several tentatively identified compounds (TIC) were reported  at high
 concentrations.  While there is little doubt that non-HSL organics are  present in
 these samples, the confidence in the identification of the actual chemicals  is m
 question and needs to be cla*ified by the data users.

 3,6   Pesticides and  Herbicides

      There were few obvious laboratory analytical problems with the pesticides or
 herbicides.  Average  recoveries are excellent with relative standard deviations of
 about ten percent.  The chromatographic quality for both pesticides and herbicides
 look generally clean and acceptable.  Dilutions/concentrations  appear  to be properly
 performed.  The duplicate precision and the average percent recovery for  the matrix
 spike compounds are acceptable.

      No pesticides or herbicides (other than spikes) were found  in any of the
 samples. The pesticides  data should be considered qualitative  and usable with an
 acceptable  probability of false negatives.  The herbicides data  quality should be
 considered  qualitative with an acceptable probability of false  negatives.  The
 achieved method detection limit is CRDL for both the pesticides and  herbicides.

 3,7   Dioxins and Dibenzofurans

     Recoveries of dioxin  spikes by the organics laboratory appear to be nearly
 quantitative (89 to 109 percent).  Response factors  for several dioxin spike
compounds were outside CLP  (but not Method 8280) criteria.  Problems with
chromatography are  suspected due to split  peaks  for  the octachlorodibenzo-p-dioiin
spike compound.

     Based upon past PE samples, a  significant problem, possibly adsorption of the
dioxins  and dibenzofurans to  the walls of the sample bottle, is probably affecting
(diminishing) the concentration of the dioxins, if any dioxins are present, in the
field samples. Although no dioxins  were detected in the field  samples, the
probability of false negatives is not acceptable.   Based upon data from past
facilities, the detection limits for the dioxins in  field samples  should be considered
to  be approximately 500 ppt and  it is probable that no dioxins were present above
 this level in the samples from this facility.  The  dioxins data should be considered
unreliable.

-------
                                                                            C-9
III.  References

1     Organic Analyses    CompuChem Laboratories, Inc
                         PO Box 12652
                         3308 Chapel Hill/Nelson Highv-a>
                         Research Triangle Park, NC  2"'09
                         (919) 549-8263

     inorganic  and Indicator Analyses'
                         Centec Laboratories
                         P.O. Box 956
                         2160 Industrial Dnve
                         Salem, VA  24153
                         P03) 387-3995
2,    Hazardous Waste Ground-Water Task Force Laboratory Data Quality Control
Evaluation Report for Uniform Tubes,  Inc., Collegeville, Pennsylvania, 7/31(actuall>
July 23rd)/1986, Prepared by Life Systems, Inc., Contract No. 68-01-7037, Work
Assignment No. 549, Contact: Timothy  E, Tyburski, Prepared for US EPA, Office of
Waste Programs Enforcement, Washington, DC,
3."    Revised Draft Inorganic Data Usability Audit Report and Draft Organic Data
Usability Report, for Site *16, Uniform Tubes, Prepared by Laboratory Performar.ee
Monitoring Group, Lockheed Engineering and Management Services Co., Las Vegas,
Nevada, for US EPA, EMSL /Las Vegas,  7/23/1986 and 7,22/1986,

-------
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-------
                                                                                                        C-12
                                                      Table  C-3
                                    LIMITS  OF  QUANT:~ATION FOR QRGAMC COMPOUNDS
                                                  UNIFORM  *UBES,  INC
                                              Col'egevilie,  Pennsylvania
                            I 'Ift  Of
                          Quantisation
                                                                      (wg/U
Vo'atile Compounds  (.Purge  & Trap)
Bromomethan*
C^ i croniethane
Bromodicnloromethane
Oibrowochloroawthane
Bromofom
Chloroform
CarDon tetrachloride
Carbon disuKide
Chloroethane
1.1-Oichloroethene
l,2-01chloroethane
1,1,1-Trichloroethane
1,1,2-TricMoroetnane
1,1,2,2-Tetracnloroetnane
1,1-OicMoroethant
trans-l,2-Qichioroeth«ne
Trichloroethene
Tetrachloroethene
Methylene chloride
Vinyl  ch'c-ide
1.2-Qichlorooropane
ci$-i,3-Dichloraprapene
trans-l,3-DicMoropropene
Chlorobenzene
Ethylbenzene
Toluene
V enes
Acetone
2-Bjtanone
C'-exa^cne
4-Metny!-2-pentanone
2-Chloro«thy' vinyl  ether
Styene
vnyl acetate   o
Crotons'dehyae  °
1.2-Dibromo-3-cMoroprooane
1 1,1,2-Tetracnloroetnane
i^-O^romoetnane
1 2 , 3*Tnch'oroD>"ODane
i,4-Oicriloro-2-butene
Tr! cnloro? ^uorometnaoe
Acro'ein
Acryloni tn le

Volatile Compounds (DAI)

Acrylomtrile
1,4-Oioxane
AHyi a iconol
Ethyl cyanide
isobutyl alcohol
Acrolein
Methyl Methacrylate
                               10
                               10
                                5
                                5
                                5
                                5
                                5
                                5
                               10
                                5
                                5
                                5
                                5
                                5
                                5
                                5
                                5
                                5
                               10
                               10
                                5
                                5
                                5
                                5
                                5
                                5
                                5
                                5
                               10
                               10
                               1C
                               10
                               10
                                5
                               10
                               50
                               20
                               20
                                5
                                5
                               20
                                5
                               50
                               50
                               50
                              100
                               50
                              100
                              100
                               25
                              100
                              100
                               50
Setm -Vo' at! le Compounds

Aniline                         20
4-CMoroan:' >nj                 20
2-Nitroani 1 me                 100
3-Nitroaniline                 100
4-Nitroaniline                 100
Benndme                      100
3,3' -D'Chlorobenzidme          40
Benzyl alcohoi                  20
Benzyl chloride                 40
1,2-Oichlorobenzene             20
1.3-Oicnloroberuene             20
1,4-Oichlorobenzene             20
1.2 l-T^c^orcbenzene          20
1,2,4,5-Tetracniorobenzene       40
1,2,3,4-Tetracnlorobenzene       40
Pentachlorobenzen*              40
Hexachlorobenzene               20
Pentacn'oromtroDenzene          40
Nitrooenzene                     20
2,4-Oinitrotoluene              20
2,5-Dinitrotoluene              20
N-Nitrosodimetny.amine          20
N-Nitro5odipnenyla«ine*          20
N-Nitrosoaipropyiamine          20
bis(2-Chloroethyl) ether        20
4-Chloropnenyl pnenyl ether     20
4-Bromophenyl phenyl ether       20
31 s(2-^'o'-oisopropy1) etner     20
Disi2-Chloroethoxy) methane     20
Hexachloroethane                20
Mexachlorobutadiene             20
Hexacnlorocyclopentadiene       20
bis(2-Ethylhexyl) phthalite     20
Butyl benzyl  phtha^te          20
d'-n-Sutylpnthalate             20
di-n-Octylphthalate             20
Oietnylphthalate                20
D-metny'pnthalate               2C
Acenap'htnene                     20
Acenaphthylene                  20
Anthracene                      2C
Benzo(a)anthracene              20
Benzo(fc)fluoranthene and/or
  Ben:o(k)fluoranthene          20
Benzo(g,h ilperylene            20
Benzo(a)pyrene                  20
Chrysene                        20
Oibenzo(a,h)anthracene          20
Dibenzofuran                    20
Fluoranthene                     20
Fluorene                        20
Indeno(l,2,3-c,d)pyrene         20
laOpncrcne                      20
Naphthalene                     20
2-Chloronaphthalene             20
2-Methy!naphthalene             20
Phenanthrene                    20
Pyrene                          20
5-Nitro-o-toluidine             40
                                                                                 Semi-Volatile Compounas  (cent
N-mtrosodiethylamine
Acetopnenone
N-ni trosodipiperidme
Safrole
1,4-Napthoqumone
2,3 ,4,6-Tetrachlorophenol
2-Napthylanine
Pyridine
Pentachloroethene
1,3,5-trinitrobenzene
Ethylmethacrylate
o-Toluidine hydrochloride
2 ,5-D1 ch'oroohenoi
p-Dimethy laffiinoazobenzene
1,2,3-Tnchlorobenzene
1,3,5-Trichlorobenzene
l,2,3,5-Tetrachloroben:ene
Ethyl-methanesul fonate
aipna.  aipna-
  Dimetnylphenethyldinine
Methapyi lene
7,12-Dimetnylbeniantnracene
Benzsl  chloride
Z'nophos
<-Aninobiphenyl
Tetraethyldithiopyro-
  phosphate
3,3 -Oimethylbenzidiie
Pronaroi ae
Chlorobenzilate
0-henyened-a^^e
it-?henyieneaiamme
 -
 Isosafrole
 N-Ni trosopyrro 1 'di ne
 Aramite
 Diallate
Benzotnchlonae
Ni trosmethylethy lam'ie
N-N'trsso-di-N-butyiamine
Cyclophosphaaioe
Hexachloroprapene
Phenacetin
Re so re 'no!
Oimethoate
4,4 Methy '618-01 s
  (2-chloroaniline)
Paraldehyde
Methyl metnane  sulfonate
N-nitrosonorpholine
1-Naphthylamine
1 ,2-Di pheny 1riyc"a:lne
Benzoic  acid
Phenol
2-Chlorophenol
2,4-rjichlorophenol
2,4,5-Trichlorophenol  and/or
  2,4,6-Trichloropneno
20
10
40
40
40
40
40
40
40
1C
40
40
40
10
40
40
40
4C

4C
4C
4Q
40
 4C
 4C
 4C
 "-'.
 4C
 4C
 4f
 4C
 4C
 40
',60
 40
let
 40
 40
 40
 40
 40
 *C
 40
 40
 20
 20
 20

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                                                                                                      C-l
                                           Tab!e C-3 (com

Seir - vo ! at • ' e Compounds (
PeitacMorop^enol
4~Cn^oro- j-irie t*i) t pfveno f
2 ~Metny i pnenc'
4-Ketny 'phenc :
2 ,4-Cimethy tpheno '
4 , 6-C'initro-2-melny • pheno
2-Ni tropnenc I
4-Nitroph?no'
2 4-Diiifopheno!









nut o'
Quant' tat ' on
(pg/ i.;
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100
20
C J
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