United States
Environmental Protection
Agency
 Office of Air Quality
 Planning and Standards
 Research Triangle Park NC 2771 1
                             EPA-45Q/4-90-01 9b
                             September 1990
 Air
Background Document for
the Surface Impoundment
Modeling System (SIMS)
Version 2.0
 control
technology center

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                                      EPA-450/4-90-019b
BACKGROUND DOCUMENT FOR
 THE SURFACE IMPOUNDMENT
    MODELING SYSTEM (SIMS)
               VERSION 2.0
          CONTROL TECHNOLOGY CENTER


                 SPONSORED BY:

               Emission Standards Division
            Office of Air Quality Planning Standards
            U. S. Environmental Protection Agency
             Research Triangle Park, NC 27711

         Air and Energy Engineering Research Laboratory
             Office of Research and Development
            U. S. Environmental Protection Agency
             Research Triangle Park, NC 27711

          Center for Environmental Research Information
             Office of Research and Development
            U. S. Environmental Protection Agency
                 Cincinnati, OH 45268

                   September 1990

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                                   EPA-450/4-90-019b
                                     September 1990

BACKGROUND DOCUMENT FOR

 THE SURFACE IMPOUNDMENT
   MODELING SYSTEM (SIMS)
              VERSION 2.0
                     By


                Sheryl L. Watkins
                Radian Corporation
               3200 Progress Center
           Research Triangle Park, NC 27709

             EPA Contract No. 68-02-4378
                 Project Officer

               David C. Misenheimer
              Technical Support Division
         Office of Air Quality Planning and Standards
          U. S. Environmental Protection Agency
           Research Triangle Park, NC 27711

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                                          NOTICE

        This report was prepared by Radian Corporation, Research Triangle Park, NC. It has been
reviewed for technical accuracy by the Emission Standards Division and the Technical Support Division of
the Office Of Air Quality Planning And Standards, and the Air And Energy Engineering Research
Laboratory of the Office Of Research And Development, U. S. Environmental Protection Agency, and
approved for publication. Mention of trade names or commercial products is not intended to constitute
endorsement or recommendation for use.
                                   ACKNOWLEDGEMENT


        This report was prepared for the Control Technology Center by Sheryl L. Watkins of Radian
Corporation. The EPA project officer was David C. Misenheimer of the Office Of Air Quality Planning
And Standards.  Also serving on the EPA project team were Penny E. Lassiter and Anne A. Pope of the
Office Of Air Quality Planning And Standards and James B. White of the Office Of Research And
Development

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                                    PREFACE
     This document presents a brief description of the operation and design of
specific surface impoundments and wastewater collection systems, and
background information on the development of the Surface Impoundments Modeling
System (SIMS).  Development of the SIMS was funded jointly by the U.S.
Environmental Protection Agency's (EPA) Monitoring and Reports Branch (MRB)
and Control Technology Center (CTC).
     MRB operates within the Technical Support Division of EPA's Office of Air
Quality Planning and Standards (OAQPS) and is responsible for assisting State
and local air pollution control agencies involved in the estimation of
emissions from single sources and in the preparation of criteria pollutant
emission inventories for various geographic areas.  This assistance is
provided through the development of emission factors and equations (in hard
copy and/or computer software format), the issuance of emission inventory
guidance documents, and telephone support for specific questions.
     The CTC was established by EPA's Office of Research and Development (ORD)
and OAQPS to provide technical assistance to State and local air pollution
control agencies.  Three levels of assistance can be accessed through the CTC.
First, a CTC HOTLINE has been established to provide telephone assistance on
matters relating to air pollution control technology.  Second, more in-depth
engineering assistance can be provided when appropriate.  Third, the CTC can
provide technical guidance through publication of technical guidance
documents, development of personal computer software, and presentation of
workshops on control technology matters.
     The technical guidance projects, such as this one, focus on national or
regional interests that are identified through contact with State and local
agencies.  In this case, the CTC and MRB became interested in automating and
developing default parameters for calculations of volatile organic compound
(VOC) emissions from surface impoundments and wastewater collection systems.
The emission models were developed by the Emission Standards Division (ESD)
during the evaluation of surface impoundments located in treatment, storage,
and disposal facilities (TSDF) and during the evaluation of VOC emissions from
industrial wastewater (IWW).  SIMS allows the user to calculate emissions from
an individual unit or from any combination of surface impoundments and/or
nja.035              -                  i i

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collection system components in series.  As part of the TSDF project, a
LOTUS l-2-3« spreadsheet program called CHEMDAT7 was developed for estimating
VOC emissions from wastewater and landfills.  Wastewater emission models used
in this program were incorporated into the SIMS.  In addition, emission models
for collection system components from the IWW CTC document were also
incorporated into the SIMS.
     The technical document discusses these emission models, surface
impoundment and wastewater collection system design and operation, default
parameter development, and the emission estimation procedures.  In addition, a
User's Manual and Programmer's Maintenance Manual were written to accompany
the PC program.  The User's Manual presents a complete reference for all
features and commands in the SIMS, while the maintenance Tianual presents the
documentation of the SIMS computer code.
     This is the second version of the SIMS program and supporting documents.
The following is a brief summary of the changes and/or additions to the
program,
     In October 1989, Version 1.0 of SIMS was completed and distributed to
State/local agencies for estimating VOC and air toxics emissions from
wastewater treatment facilities.  Version 1.0 included models for quiescent
and mechanically aerated surface impoundments.  Since that time, numerous
comments have been received concerning the usefulness of the system and
modifications that would further improve/expand its use.  This system
addresses a number of those comments including:

     •    Expansion of the compound database from 40 to 1!50 compounds.
     •    Addition of emissions models for diffused air systems and systems
          with an oil film layer.
     •    Addition of the following emission models for collection system
          components:  junction boxes, lift stations, sumps, and weirs.
     •    Capabilities for estimating emissions from associated treatment and
          collection system components in series.
     •    Improved reports.

     These improvements are discussed in more detail herein and in the  SIMS
User's Manual.

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                               TABLE OF CONTENTS

Section                                                                  Page
     Preface	     i i
     List of Symbols and Abbreviations	     ix
     Executive Summary	     E-l

1.0  INTRODUCTION	     1-1

2.0  SURFACE IMPOUNDMENT DESIGN AND OPERATION	     2-1
     2.1  Appl ications	     2-1
     2.2  Design and Operation	     2-3
          2.2.1  Physical Design	     2-4
          2.2.2  Flow and Level Control	     2-5
          2.2.3  Biodegradation	     2-7
          2.2.4  Mechanical Aeration	     2-9
          2.2.5  Diffused Aeration	     2-12
     2.3  References	     2-14

3.0  COLLECTION SYSTEM DESIGN AND OPERATION	     3-1
     3.1  Junction Boxes	     3-1
     3.2  Lift Stations	     3-2
     3.3  Sumps	     3-3
     3.4  Weirs	     3-4
     3.5  Drains	     3-5
     3.6  Trenches	     3-6
     3.7  Manholes	     3-7
     3.8  References	     3-8

4.0  SURFACE IMPOUNDMENT/COLLECTION SYSTEM EMISSION MODELS	     4-1
     4.1  Basic Emission Estimation Approach	     4-1
     4.2  Emission Equations	     4-9
          4.2.1  Flowthrough Impoundments 	     4-9
          4.2.2  Disposal Impoundments	     4-13
          4.2.3  Collection System Components	     4-19
     4.3  References	     4-22

nja.035                                  IV

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                         TABLE OF CONTENTS (continued)

Section                                                                  Page

5.0  DEFAULT PARAMETER DEVELOPMENT	     5-1
     5.1  Concentration Profiles	     5-1
          5.1.1  Industrial Category Raw Concentrations	     5-2
          5.1.2  Flow Weighting of Concentration Profiles	     5-9
          5.1.3  Surface Impoundments and Collection System
                 Components at POTW	     5-12
     5.2  Depth of Impoundment and Collection System Component	      5-12
     5.3  Other Input Parameters Required by the
          Emission Models	     5-18
     5.4  References	     5-22

6.0  EMISSION ESTIMATION PROCEDURE	     6-1
     6.1  References	     6-31

Appendix A - Industrial Categories                                       A-l
Appendix B - Pollutant Physical Properties Database                      B-l
nja.035

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                                LIST OF TABLES

Table

E-l  Emission Data Equations	     E-5
E-2  Industrial Categories	     E-8

2-1  Results of a Survey on Surface Impoundment Applications	     2-2
2-2  Design Parameters for Activated Sludge Processes	     2-8
2-3  Impoundments Designed for Biodegradation	     2-10
2-4  Typical or Default Values for Biomass Concentration	     2-11

4-1  Emission Data Equations	     4-3
4-2  Mass Transfer Correlations and Emission Equations	     4-5
4-3  Equations for Calculating Individual Mass Transfer
     Coefficients for Volatilization of Organic Solutes from
     Quiescent Surface Impoundments	     4-14
4-4  Equations for Calculating Individual Mass Transfer
     Coefficients for Volatilization of Organic Solutes from
     Turbulent Surface Impoundments	     4-16
4-5  Equations for Calculating Individual Mass Transfer Coefficients
     for Volatilization of Organic Solutes from Weirs	     4-21

5-1  Industrial Categories	     5-4
5-2  DSS Selected Consent Decree Pollutants	     5-5
5-3  Total  Indirect Flow Rates by Industrial Category	    5-7
5-4  Water  Discharge Statistics	     5-10
5-5  Surface Impoundments	     5-14
5-6  Typical Design Parameters for Surface Impoundments	     5-15
5-7  Limits on Flowthrough Impoundment Retention Time  	     5-17
5-8  Collection System Default Depth and Height (Weirs)	     5-19
5-9  Site-Specific Default Parameters	     5-20
nja.035                                 Vi

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                          LIST OF TABLES (continued)
Table
6-1  Example Model Data	
6-2  Concentration Profile	
6-3  VOC Emission Calculations for a Non-Aerated, Non-Biological
     Di sposal Impoundment	
6-4  VOC Emission Calculations for a Flowthrough, Aerated,
     Biological Impoundment	
6-5  VOC Emission Calculations for a Diffused Air, Biological,
     Flowthrough Impoundment	
6-6  VOC Emission Calculations for a Disposal Impoundment
     With an Oil Film Layer	
6-7  VOC Emission Calculations for a Flowthrough Junction Box...
6-8  VOC Emission Calculations for a Flowthrough Weir	
                                  Pa^e

                                  6-5
                                  6-6

                                  6-8

                                  6-11

                                  6-18

                                  6-22
                                  6-25
                                  6-29
nja.035
VII

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                                LIST OF FIGURES

Figure                                                                   Page

E-l  SIMS Model Structure	    E-10

2-1  Relationship of Freeboard to Wind, Surface  Area,  Depth,  and
     Fetch in a Surface  Impoundment	    2-6

4-1  Flow Diagram for Estimating VOC  Emissions from Surface
     Impoundments and Collection Systems	    4-2

5-1  Flow Rate Versus Depth	    5-16

6-1  SIMS Model Structure	    6-2
nja.035                                Vlil

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                       LIST  OF  ABBREVIATIONS AND SYMBOLS
Parameter
A
<>,
CL
CL.ou
Co
C°oU
Ct
ctoil
d
D
d*
D.
d.
D02.«
Don
D
Definition
Surface area
Biomass concentration
Concentration of constituent in the
liquid phase
Concentration of constituent in the
oil phase
Initial concentration of constituent
in the liquid phase
Initial concentration of constituent
in the oil phase
Concentration of constituent in the
liquid phase at time = t
Concentration of constituent in the
oil phase at time - t
Impeller diameter
Depth
Impeller diameter
Diffusivity of constituent in air
Effective diameter
Diffusivity of oxygen in water
Oil-film thickness
Diffusivity of constituent in water
Units
m2
g/m3
g/m3
g/m3
g/m3
g/m3
g/m3
g/m3
cm
m
ft
cm2/s
m
cm2/s
m
cm2/s
 FO

 Fr

 9C

 h
Fraction of the compound emitted
to the air

Fraction of volume which is oil

Froude number

Gravitation constant

Weir height (distance from the
wastewater overflow to the receiving
body of water)
   dimensionless


   dimensionless

   dimensionless

32.17 Ibm-ft/s2-lbf

        ft
nja.035
                        IX

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                 LIST OF ABBREVIATIONS AND  SYMBOLS  (continued)
Parameter
 H
 J
 Keq
 Kmax
 Kow
 MW
 MWL
 N
Definition
Henry's Law Constant of constituent
Oxygen transfer rating of
surface aerator
Overall mass transfer coefficient for
transfer of constituent from liquid
phase to gas phase
Volatilization-reaeration theory mass
transfer coefficient
Equilibrium constant or partition
coefficient (concentration in gas
phase/concentration in liquid phase)
Equilibrium constant or partition
coefficient (concentration in gas
phase/concentration in oil phase)
Gas phase mass transfer coefficient
Liquid phase mass transfer coefficient
Maximum biorate constant
Overall mass transfer coefficient for
transfer of constituent from oil
phase to gas phase
Octanol-water partition coefficient
Half saturation biorate constant
Molecular weight of air
Molecular weight of oil
Molecular weight of water
Emissions
Number of aerators
Oxygen transfer correction factor
Power number
Vapor pressure of the constituent
Total pressure
   Units
 atm-m3/gmol
Ib 02/(hr-hp)

     m/s

dimensionless

dimensionless

dimensionless

     m/s
     m/s
g/s-g biomass
     m/s

dimensionless
     g/m3
   g/gmol
   g/gmol
   g/gmol
     g/s
dimensionless
dimensionless
dimensionless
     atm
     atm
nja.035

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                 LIST OF ABBREVIATIONS AND SYMBOLS (continued)
Parameter
POWR
Q
Q.
QOH
R
Re
SCG
ScL
T
t
u* .
U10
V
Vav
Vojl
w
P.
PL
Poll
p.
PL
Definition
Total power to aerators
Volumetric flow rate
Diffused air flow rate
Volumetric flow rate of oil
Universal gas constant
Reynold's number
Schmidt number on gas side
Schmidt number on liquid side
Temperature of water
Residence time of disposal
Friction velocity
Windspeed at 10 m above the liquid
Volume
Turbulent surface area
Volume of oil
Rotational speed of impeller
Density of air
Density of liquid
density of oil
Viscosity of air
Viscosity of water
Units
hp
m3/s
m3/s
m3/s
8.21 x 10'5 atm-m3/gmol-K
dimensionless
dimensionless
dimensionless
°C
s
m/s
surface m/s
m3
m2
m3
rad/s
g/cm3
g/cm3
g/m3
g/cm-s
g/cm-s
nja.035

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                               EXECUTIVE  SUMMARY

     The purpose of this document is to present background information on the
data, equations, default development, and procedures used by the Surface
Impoundment Modeling System (SIMS) Personal Computer (PC) Program.  The PC
Program estimates volatile organic compound (VOC) and toxic air pollutant
emissions from surface impoundments (SI) and collection system components
(CSC) individually or in series.
     The SIMS program was written in response to the State and local need for
a methodology to estimate emissions from SI and CSC located in treatment,
storage, and disposal facilities (TSDF), publicly owned treatment works
(POTW), and other similar processes.  The emissions models contained in the
program were developed by the Emission Standards Division (ESD) during the
evaluation of TSDF.  The program requires a minimum amount of information from
the user which include the following:

     1)   Total flow rate to impoundment or collection system component;
     2)   Flow model (flowthrough or disposal);
     3)   Type of impoundment (mechanically aerated/diffused air/nonaerated/
          oil film layer and biodegradation/no biodegradation);
     4)   Impoundment or collection system component surface area;
     5)   Order of impoundments and/or collection system components in series;
          and
     6)   Industrial categories discharged to impoundment (a list is given).

     Based on this minimum information and standard design practices for SI
and CSC, the program assigns default values to all other input parameters
required by the models.  However, the program is designed to allow the user to
replace most of the computer-assigned default values with actual values, when
available.
     The technical document provides a brief description of surface
impoundment/collection system design and operation, summarizes the emission
nja.035                                 E-l

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models used by the program, discusses default program development, and
discusses the emissions estimation procedure used by the program.

Surface Impoundment/Collection System Design and Operation

     SI are used for the treatment, storage, and disposal of liquid wastes.
From available data, waste treatment is the primary application for SI in the
municipal, industrial, and mining categories, while the majority of SI used
for agricultural purposes are designated for storage.  Only the oil and gas
industry utilize the majority of SI for disposal.  Current SI designs employ a
combination of several application objectives such as treatment followed by
temporary storage or by ultimate waste disposal.
     Air emission rates are affected by the design and operation of the SI.
The design and operating parameters considered most important in determining
emissions are flow rate, surface area, liquid depth, retention time (for
disposal SI), degree of mechanical aeration or diffused air rate (for
mechanically aerated or diffused air SI), biomass concentration (where
biodegradation is a competing mechanism), and any physical design
characteristics that influence the effective wind speed across the liquid
surface.
     Collection system components are used to transport wastewater from the
point of generation to treatment or storage systems.  The number and types of
collection system components are facility specific.  Most collection system
components are open to the atmosphere and thus create a potential for VOC
emissions.  The magnitude of VOC emissions depends greatly on many factors,
such as the physical properties of the compounds in the wastewater,
temperature of the wastewater, and the design of the component.  Common
collection system components include junction boxes, lift stations, sumps,
weirs, drains, trenches, and manholes.  The SIMS program estimates emissions
from only the first four of these components; however, a brief discussion of
the applications and design parameters are provided in Chapter 3 for all
components mentioned.
nja.035                                 E-2

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Surface Impoundment/Conection System Emission Models

     VOC emissions from SI and CSC occur due to volatilization at the water or
oil surface (for SI with an oil film layer).  For all SI without an oil film
layer and all  CSC except weirs, the rate of volatilization is based on the
two-film resistance theory.  This theory assumes the rate limiting factor for
volatilization is the overall resistance to mass transfer at the interface of
the liquid surface and the ambient air.  The overall resistance is due to
individual resistances in the liquid and gas phase films at the interface.
For SI with an oil film layer, the oil film is assumed thin and mass transfer
is controlled by the gas phase resistance only.  For weirs, volatilization-
aeration theory is used.  This theory assumes that emissions are based on
diffusivities of oxygen and the constituent in the water.
     Individual mass transfer coefficients account for resistances in the
liquid and gas phase films.  The individual mass transfer coefficients are
used to estimate overall mass transfer coefficients for each pollutant.  These
overall coefficients are applied in mass balance equations to estimate air
emissions from SI and CSC.  The forms of the mass balance equations depend on
type of flow (i.e., flowthrough or disposal), impoundment type (i.e.,
mechanically aerated, diffused air, nonaerated, oil film layer), and whether
or not pollutants are biodegraded in the impoundment.  For the emission models
contained in SIMS, all SI and CSC are assumed to be well mixed (i.e., the
pollutant concentration is the same throughout the SI).
     The basic approach used by the models to estimate emissions is as
fol1ows:

     1)   estimate individual liquid and gas phase mass transfer coefficients
          for each pollutant, k(  (for collection  system components  and
          impoundments without an oil layer) and kg (m/s);
     2)   estimate equilibrium constants for each pollutant from the following
          expressions:
          A.   Collection system components and surface impoundments without
               an oil layer.
                                  Keq = H/RT
               where:
                      Keq » equilibrium constant, dimensionless

nja.035                                 E-3

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                        H - Henry's Law constant, atm m3/gmol
                        R - ideal gas law constant, atm nv'/gmol - °K
                        T » wastewater temperature, °K
          B.    Surface impoundments with an oil film layer.
                          Keqoil  >  P*PaMWoil/(PlMWaP0)
               where :
                      P* . vapor pressure of the constituent,  mmHg
                      P0 - total  pressure, mmHg
                      pa - density of air, g/cm3
                      pt - density of water, g/cm3
                   MWoil  * molecular weight of oil, g/gmol
                     MWa - molecular weight of air, g/gmol

     3)    estimate overall mass transfer coefficient for each  pollutant  from
          the following expressions:
          A.    Collection system components and surface impoundments  without
               an oil  layer.
                            1/K  -  l/kt + l/(kj(eq)
               where:
                    K - overall mass transfer coefficient, m/s
          B.    Surface impoundments with an oil film layer.
               where:
                     Keqojl - oil phase equilibrium  constant
                     KoU  - oil phase overall mass  transfer  coefficient, m/s

     4)   apply a mass balance around the surface impoundment  to  estimate
          emissions
     The emission rate, E, in g/s, is given  in Table  E-l  for all  mass balance
equation types included in SIMS.
nja.035                                 E-4

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Default Parameter Development

     Default values were developed using the evaluation of TSDF for many of
the required inputs for the emissions models.  However, default values were
not developed for (1) the concentration profile in the wastewater feed to the
SI, (2) the depth of the impoundment or CSC, and (3) certain physical property
data.
     Because concentration data may not be available to State and local
agencies, methods were developed to assign default concentration values based
on the minimum information expected to be available.  Raw concentration
profiles were developed for different industrial categories.  These profiles
are used to define the composition of the impoundment feed based on the
industrial categories discharging to the SI.  A listing of the 29 categories
is presented in Table E-2.  In cases where the impoundment is fed by process
units in more than one type of industrial category, a flow weighting scheme is
required.  In addition, if the impoundment is located at a POTW, it is also
necessary to know what percentage of the feed is from industrial (rather than
municipal) sources.  (SIMS does not estimate VOC emissions from municipal
wastewater unless a concentration profile is provided).
     A default depth of the impoundment was developed by plotting flow rate
versus depth from data contained in recent literature.  The correlation gives
a linear relationship between flow rate and depth.   Separate correlations were
developed for flowthrough and disposal impoundments because of the great
differences in data ranges.  Given a specific flow rate, a default depth can
be determined by the following equations.
     Flowthrough
          Q - 4673.3 D - 3809.5         Q * 1446 m3/day
          Q - 863.8 D                   0 < Q < 1446 m3/day
     Disposal
          Q - 354.6 D - 700             Q * 253 m3/day
          Q - 101.2 D                   0 < Q < 253 m3/day

     Default depths for collection system components were obtained from
average values reported in an EPA source (see Chapter 5).

nja.035                                 E-7

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                       TABLE E-2.   INDUSTRIAL CATEGORIES
                                                              Industrial
             Industrial Category8                           Category Code
Adhesives and Sealants                                            1
Battery Manufacturing                                             2
Coal, Oil, Petroleum Products, and Refining                       3
Dye Manufacturing and Formulation                                 4
Electrical and Electronic Components                              5
Electroplating and Metal Finishing                                6
Equipment Manufacturing and Assembly                              7
Explosives Manufacturing                                          8
Gum and Wood Chemicals, and Related Oils                          9
Industrial and Commercial Laundries                               10
Ink Manufacturing and Formulation                                 11
Inorganic Chemicals Manufacturing                                 12
Iron and Steel Manufacturing and Forming                          13
Leather Tanning and Finishing                                     14
Nonferrous Metals Forming                                         15
Nonferrous Metals Manufacturing                                   16
Organic Chemicals Manufacturing                                   17
Paint Manufacture and Formulation                                 18
Pesticides Manufacturing                                          19
Pharmaceuticals Manufacturing                                     20
Photographic Chemicals and Film Manufacturing                     21
Plastics Molding and Forming                                      22
Plastics, Resins, and Synthetic Fibers Manufacturing              23
Porcelain Enameling                                               24
Printing and Publishing                                           25
Pulp and Paper Mills                                              26
Rubber Manufacturing and Processing                               27
Textile Mills                                                     28
Timber Products Processing                                        29


"Pesticides Formulation has been omitted from the original list of 30
 industry categories because of the lack of data  available for  this
 industrial category.
nja.035                                 E-8

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     Physical property data for compounds in the SIMS were obtained  from
values reported in EPA sources where available.  These properties  include
Henry's Law constants, diffusivities in air and water, biorates, vapor
pressures, and octanol-water coefficients.  (See Appendix B for listing).

Emission Estimation Procedure

     There are eighteen potential emission estimation models for the SIMS:

     1)   Flowthrough, aerated, biological system,
     2)   Flowthrough, non-aerated, biological system,
     3)   Flowthrough, aerated, non-biological system,
     4)   Flowthrough, non-aerated, non-biological system,
     5)   Flowthrough, diffused air, biological system,
     6)   Flowthrough, diffused air, non-biological system,
     7)   Flowthrough, oil-film layer, non-biological system,
     8)   Flowthrough, junction box,
     9)   Flowthrough, lift station,
     10)  Flowthrough, sump,
     11)  Flowthrough, weir,
     12)  Disposal, aerated, biological system,
     13)  Disposal, non-aerated, biological  system,
     14)  Disposal, aerated, non-biological  system,
     15)  Disposal, non-aerated, non-biological system,
     16)  Disposal, diffused air, biological  system,
     17)  Disposal, diffused air, non-biological  system, and
     18)  Disposal, oil film layer, non-biological system.

     Assuming the user has the minimum information discussed earlier,
Figure E-l presents a decision tree for estimating VOC emissions.  It is
important to realize that the accuracy of the emissions estimate decreases
with the use of the defaults, especially concentration of organics and biorate
constants.  If a specific parameter is known or can be estimated with some
accuracy, it is recommended that the estimated value be used in the SIMS
program.  Six detailed example calculations  are presented in Chapter 6 of this
document.
nja.035
E-9

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                               1.0   INTRODUCTION

     The assessment of volatile organic compound (VOC) emissions is essential
in order to develop State implementation plans (SIP) for the control of
atmospheric ozone.  The assessment of toxic air pollutant emissions is
essential in order to develop strategies for the control of toxic air
emissions.  Additionally, this information is basic to the review of
Prevention of Significant Deterioration (PSD) applications and other Federal,
State, and local agency programs involving assessment of air pollution.
     The U.S. Environmental  Protection Agency (EPA) has recently recognized
the State and local need for a methodology to estimate emissions from surface
impoundments and wastewater collection systems located in treatment, storage,
and disposal facilities (TSDF), publicly owned treatment works (POTW), and
other similar operations.  A set of emission models for specific surface
impoundments was developed by EPA's Emission Standards Division (ESD) within
the Office of Air Quality Planning and Standards (OAQPS) during the evaluation
of TSDF.  These models can be used to estimate VOC emissions from surface
Impoundments based on input parameters such as impoundment type (aerated,
nonaerated, diffused air, or oil film layer), impoundment dimensions, influent
flow rate, and inlet pollutant concentrations.  The CHEMDAT7 LOTUS 1-2-3®
spreadsheet program, developed as part of the TSDF program, was designed to
use these emission models.  However, in some cases, State and local  agency
personnel may not have information on all  the input parameters required by
these models as presented in the CHEMDAT7 program.
     For this reason, the air emission models were incorporated into a user
friendly, personal computer-based program entitled Surface Impoundments
Modeling System (SIMS).  SIMS is a menu driven system that can be used by
individuals with limited experience with personal  computers (PC).  In addition
to estimating VOC emissions from specific surface impoundments, SIMS has
incorporated emission models for estimating VOC emissions from specific
collection system components.  Emission models for these collection system
components were developed by the ESD during the evaluation of VOC emissions
from industrial wastewater (IWW).  Most collection system emission models are
based on the same mass transfer correlations developed under the TSDF program.
nja.035                                 1-1

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     SIMS also uses an updated version of the oil film layer emission model
used by CHEMDAT7.  The CHEMDAT7 program does not make any correlation between
the water and oil phases, assuming that the user can provide concentration
Information in the oil phase.  SIMS has incorporated this correlation into the
oil film emission model.
     SIMS requires certain minimum information from the user.  Based on this
information, and standard design practices for surface impoundments and
collection systems, the program assigns default values to all other input
parameters required by the models.  In addition, the program is designed to
allow the user to replace most of the computer-assigned default values with
actual data, when available.
     SIMS allows the user to calculate emissions from an individual unit or
from any combination of surface impoundments and/or collection system
components in series.  Results show input parameters and total VOC emissions,
Inlet and outlet concentrations, and the amount biodegraded (for impoundments
with biodegradation only) in SI (Systeme Internationale d'Unites) or English
units.
     In some cases, there could be volatile inorganic compound emissions from
surface impoundments.  However, because the ESD emission models were developed
for VOC emissions, they do not necessarily apply to volatile inorganic
compound (VIC) emissions.  For this reason, VIC emissions are not addressed in
this document.
     The purpose of this document is to present background information on the
data, equations, and procedures used by the program to estimate emissions.  A
brief description of surface impoundment and wastewater collection system
component design and operation is provided in Chapters 2 and 3, respectively.
The air emissions models used by the program are summarized in Chapter 4.  The
development of the default parameters required by the emission models are
discussed 1n Chapter 5.  Chapter 6 presents the overall procedure employed by
the SIMS to assign default values and estimate emissions.
     SIMS data are primarily intended for regional studies.  However, the
program can be used as a screening tool for evaluating permits, keeping in
mind that the models in SIMS do not represent EPA policy.  These models are,
however, based on the best information available to the EPA at this time.
nja.035                                 1-2

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                 2.0   SURFACE  IMPOUNDMENT  DESIGN  AND OPERATION

     Surface impoundments are used in a variety of applications by facilities
In many different industrial categories.  The design and operation of these
impoundments are affected by the type of application in which they are used.
A surface impoundment can be a basin, lagoon, treatment tank or any
confinement where wastewater is held for a period of time.  However, the
Surface Impoundment Modeling System (SIMS) is limited to completely mixed
surface impoundments.  Therefore, the SIMS is not applicable to plug flow  (no
axial mixing) systems.  (An example of a plug flow system is a narrow, fast
moving canal).  A brief discussion of the various applications and impoundment
design and operating practices are provided in this chapter.  Also discussed
is how these design and operating practices are incorporated into the emission
models developed by ESD and the computer program developed during this
project.

2.1  APPLICATIONS
     Surface impoundments are used for the treatment, storage, and disposal of
liquid wastes.  Table 2-1 shows the results of a national study surveying
surface impoundment applications.1  In this document, an impoundment with a
retention time more than 30 days is considered a disposal impoundment.  If the
retention time is less than 30 days then it is considered a storage or
treatment impoundment.
     Table 2-1 shows that waste treatment is the primary application for the
surface impoundments in the municipal, industrial, and mining categories.  The
majority of surface impoundments used for the agricultural purposes are
designated for storage; only the oil and gas industry utilize the majority of
their surface impoundments for disposal.  Current surface impoundment design
practices utilize a flexible applications approach, normally employing a
combination of several application objectives (e.g., treatment followed by
temporary storage or treatment followed by ultimate waste disposal).
     As previously mentioned,  impoundment applications vary depending on the
type of industrial facility using the impoundment.  Typical  applications
identified for different industries are detailed below:
nja.035                                 2-1

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      TABLE 2-1.   RESULTS OF A SURVEY ON SURFACE IMPOUNDMENT APPLICATIONS

                         Storage              Disposal             Treatment
                                (Percentage  Use  in  Each  Application,  %)
Agricultural
Municipal
Industrial
Mining
Oil & Gas
55
 5
17
18
29
26
31
31
26
67
19
64
52
56
 4
 nja.035
          2-2

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     1.   Mining and Milling Operations - production of various waste waters
          such as acid mine water, solvent wastes from solution mining, and
          wastes from dump leaching.  Surface impoundments may be used for
          separation settling, washing, sorting of mineral products from
          tailings, and recovery of valuable minerals by precipitation.

     2.   Oil and Gas Industry - one of the largest users of surface
          impoundments.  Surface impoundments may contain salt water
          associated with oil extraction and deep-well repressurizing
          operations, oil-water, and gas-fluids to be separated or stored
          during emergency conditions, and drill cuttings and drilling muds.

     3.   Textile and Leather Industry - Surface impoundments are primarily
          used for wastewater treatment and sludge disposal.  Organic species
          impounded include dye carriers such as halogenated hydrocarbons and
          phenols; heavy metals impounded include chromium, zinc, and copper.
          Tanning and finishing wastes may contain sulfides and nitrogenous
          compounds.

     4.   Chemical and Allied .Products Industry - Surface impoundments are
          used for wastewater treatment, sludge disposal, and residuals
          treatment and storage.  Waste constituents are process-specific and
          include phosphates, fluoride, nitrogen, and assorted trace metals.

     5.   Other Industries - Surface impoundments are found at petroleum
          refining, primary metals production, wood treating, and metal
          "finishing facilities.  Surface impoundments are also used for the
          containment and/or treatment of air pollution scrubber sludge and
          dredging spoils sludge.


     Surface impoundments can be flowthrough or disposal systems.  Most waste

treatment systems are flowthrough, while storage systems can be either

flowthrough (i.e., as input to a treatment system) or disposal.  Types of

flowthrough or disposal surface impoundments include holding tanks or basins,

equalization or pH adjustment basins, aerated basins (with or without
biodegradation), activated sludge basins, clarifiers or any type of settling

basin, diffused air systems (with or without biodegradation), oil film layer

systems, and varying types of treatment tanks or basins where chemicals may be
added.


2.2  DESIGN AND OPERATION

     Air emission rates are affected by the design and operation of surface

impoundments.  The design and operating parameters considered most important

in determining emissions are:  influent flow rate; surface area; liquid depth;

degree of aeration; retention time (or turnovers per year in the case of


nj8.035                                 2-3

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disposal impoundments); physical design characteristics that influence the
effective wind speed across the surface of the impoundment; and for
impoundments where biodegradation is a factor, the biomass concentration.
2.2.1  Physical Design2
     The most common and economical shape for a surface impoundment is
rectangular with straight sides.  The rectangular shape is normally preferred
because it presents fewer problems during construction and lining.  Circular
shapes increase the costs of grading, liner installation, and construction.
The three major positions of surface impoundments with respect to the natural
grade are (1) below grade, (2) above-grade, and (3) a combination (below and
above grades).  A below-grade surface impoundment is excavated such that most
of the capacity is below the natural grade of the surrounding land.  An above-
grade impoundment is built so that most of the capacity is at an elevation
higher than the immediate surroundings.  Combination types have
characteristics of both the above and below-grade installations.  The design
chosen is determined by the economics of storage, containment, excavation
difficulty, and material use.  In general, most surface impoundments are
constructed as the combination type because this design minimizes earthwork
costs.
     A knowledge of all the parameters which govern the depth of liquid in the
Impoundment are used to properly size the unit.  These parameters include
changes in liquid level due to storm surges as well as factors which
Influence the behavior of liquid while in the impoundment, such as wind speed
and dike slope.  Determination of these parameters will, in part, dictate the
final design of the impoundment by establishing the maximum operating liquid
level and minimum freeboard requirements.
     Freeboard is typically defined as the distance between the actual liquid
height in the impoundment and the top of the impoundment (height at which
stored liquid would overflow).  Freeboard has an affect on the air emission
rate from an impoundment.  As the freeboard height decreases, the liquid
surface is more exposed to the ambient wind above the impoundment.  For this
reason, air emissions will increase as the freeboard height decreases.
Determination of the design freeboard height requires that several specific
parameters, including fetch, maximum liquid depth, and embankment slope, be
accurately measured.  Fetch is defined as the maximum unobstructed distance
across a free liquid surface over which wind can act.

nja.035                                 2-4

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     Figure 2-1 presents the relationship of freeboard to wind, surface area,
depth, and fetch in a surface impoundment.  Typically, the longest fetch will
be the diagonal measurement across the surface of the impoundment.  The
calculation of fetch will be different depending on the shape of the
impoundment (see Figure 2-1 for equations for circular or rectangular
designs).  The fetch to depth ratio for the impoundment is an important
parameter in determining emissions.
     It should be noted that the models described in Chapter 3 do not
incorporate a variable for freeboard.  If freeboard at a particular facility
is significant, then the effective windspeed will be less than the measured
windspeed.  Currently no data are available to provide guidance on adjusting
windspeed to account for freeboard.
     In addition to freeboard, the effective wind speed across the liquid
surface of the impoundment is affected by other parameters.  These include:
the design of the dikes around the impoundment and whether the impoundment is
constructed above or below grade.  Design characteristics of the impoundment
that significantly decreases the effective wind speed above the liquid surface
will decrease air emissions.
     The surface area and volume of the impoundment also have a significant
effect on air emissions.  A 1981 survey compiled by Westat3 showed that the
median surface area for storage impoundments was 1,500 m2 and the  median  depth
was 1.8 m.  These median values for area and depth yield a total liquid volume
of 2,700 m3.
2.2.2  Flow and Level Control4
     The flow of liquid into and out of an impoundment, and the need to
control it, wil-1 be defined by the treatment process involved or the storage
requirements of the surface impoundment.  The major components which
ultimately govern the flow into and out of an impoundment are the inflow and
outflow structures.  In some situations, such as flowthrough systems, inflow
and outflow structures may have the same design.  However, in most cases they
will differ.  Normally the inflow structure is a pipe "equipped with a flow
valve.  Typical outflow structures are weirs, spillways, and drain pipes.
     Some impoundments are equipped with active level control systems.  Level
sensing elements, such as floats, probes, and ultrasonic beams, detect changes
in the liquid level.  This level change causes a level control element such as
nja.035                                 2-5

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a pump or control valve to take action and influence the amount of liquid
flowing into or out of the impoundment.
     As discussed in the previous section, values for the median surface area
and depth of impoundments were compiled during a survey by Westat.
Information on retention times for impoundments were also gathered during the
study.  Based on the survey, retention times ranged from 1 to 550 days, with
over half of the values at 46 days or less.5  The flow range represented by
this range in retention times can be determined from the median value for
impoundment volume reported in the previous section (2,700 m3).   A flow range
of 5 to 2,700 cubic meters per day (m3/day) is obtained by dividing the median
volume by the range in retention times.  These ranges in flow and retention
time have a significant impact on air emissions.
2.2.3  Biodegradation
     Surface impoundments may be designed for biological activity.  The major
mechanisms of organic removal in biologically active impoundments include
biodegradation, volatilization, removal with the effluent, and removal by
adsorption on the waste sludge.  A study of purgeable volatile organics in a
pilot-scale wastewater treatment system showed that less than 0.4 percent
(generally less than 0.1 percent) of the volatiles were found in the waste-
activated sludge.6  Another study of municipal  wastewater treatment concluded
that only a modest amount of purgeable toxics were transferred to the sludge.7
A third study found that the concentrations of volatiles organics in sludges
from pilot-scale systems were generally comparable to or less than the
corresponding concentrations in the process effluent.8  This indicated that
volatile organics do not have a high affinity for wastewater solids and do not
concentrate in the sludges.
     Biologically active impoundments are used to treat entire plant wastes as
well as to polish the effluent from other treatment processes.  Solids usually
settle out in the impoundment or are removed in a separate vessel.  Generally,
the solids are not recycled; however, if the solids are returned, the process
is the same as a modified activated sludge process.9  For information
purposes, typical design parameters for an activated sludge process are given
in Table 2-2.10   Typical parameters  associated with  biologically  active
impoundments are given in Table 2-3.11'12   The  loading  parameter  is  expressed
in terms of kg biological  oxygen demand (BOD)  per area or volume, and typical
nja.035                                 2-7

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        TABLE 2-2.  DESIGN PARAMETERS  FOR ACTIVATED  SLUDGE  PROCESSES
                                                                     10
Process
Conventional6
CSTRd
Contact
stabilization
Extended aeration
02 systems
F/M,a
kg BOD/ kg
biomass day
0.2 -
0.2 -
0.2 -
0.05 -
0.25 -
0.4
0.6
0.6
0.15
1.0
Loading
kg BOD/m day
0.3
0.8
1.0
0.1
1.6
- 0.6
- 2.0
- 1.2
- 0.4
- 3.3
MLSS,b
g/L
1.5
3.0
1.0
4.0
3.0
6.0
- 3.0
- 6.0
- 3.0e
- 10f
- 6.0
- 8.0
Retention
t i me , h
4 - 8
3 - 5
0.5 - le
3 - 6f
18 - 36
1 - 3
*F/M - Food to microorganism ratio; BOD •
^LSS - Mixed liquor suspended solids.
'Plug flow design.
dCSTR - Continuous stirred-tank reactor.
"Contact unit.
fSolids stabilization unit.
    Biological  oxygen demand.
nja.035
2-8

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retention times in aerated impoundments range from 7 to 20 days.  The level of
suspended solids in these impoundments is over an order of magnitude less than
the level in conventional activated sludge processes.  Although the parameters
in Table 2-3 are listed as "typical," large variations exist among facilities,
and at a single facility the values may change with time.  For example, a
study conducted over 12 months at an aerobic impoundment used to treat
municipal wastewater reported suspended solids levels of 0.02 to 0.1 g/L and
volatile suspended solids of 0.01 to 0.06 g/L.13   Anther  study  of  eight
quiescent impoundments at four different sites with confirmed biological
activity estimated active biomass concentrations from the rate of oxygen
consumption that ranged from 0.014 to 0.22 g/L with an average of 0.057 g/L.14
     The biomass concentration is an important parameter in estimating
biodegradation rates.  The best value to use for a specific site is a direct
measurement such as volatile suspended solids for the system of interest.  In
the absence of site-specific data, a number may be chosen from the ranges for
suspended solids given in Tables 2-2 and 2-3.  Alternatively, typical or
default values for biomass concentration given in Table 2-4 may be used.15
     Numerous models have been proposed for the removal of organic compounds
by biodegradation.16'17  However,  there  is  a  general  agreement that the
biodegradation rate is zero-order with respect to concentration for high
organic loadings relative to biomass, and becomes first-order with respect to
concentration for low residual organic levels.
     First-order or monod-type kinetics assumes that biodegradation of any one
constituent is independent of the concentrations of other constituents.  The
significant features of this model are that at high concentrations, the
biodegradation rate is independent of (or zero-order with respect to) the
component concentration; and at low concentrations the rate becomes directly
proportional (or first-order to) the component concentration.  Biodegradation
rates are also facility-specific since they are affected by the presence of
other compounds in the wastewater.  Therefore, site-specific biodegradation
rates should be used if available.  If site-specific rates are unavailable,
default values provided by SIMS and presented in Appendix B can be used.
2.2.4  Mechanical Aeration
     Mechanical aerators are often used for the purpose of supplying oxygen
required by the microorganisms to biodegrade pollutants in the impoundment.
nja.035                                 2-9

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       TABLE 2-4.  TYPICAL OR DEFAULT VALUES FOR BIOMASS CONCENTRATION15
                   Units                Biomass  concentration  (g/L)a
          Quiescent impoundments                    0.05b
           Aerated impoundments                     0.30C
          Activated sludge units                     4.0d
"These values are recommended for use in the emission equations when site-
 specific data are not available.

''Based on the range (0.0014 to 0.22} and average (0.057) from actual
 impoundments.

cFrom the data in Table 2-3 for aerated impoundments.  Assumes biomass is
 approximated by the suspended solids level.
          value from Table 2-2 for CSTR based on mixed liquor suspended
 solids.
nja.035                                2-11

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However, not all impoundments equipped with aeration devices contain biomass,
which is necessary for biodegradation to occur.  Some impoundments are  aerated
for purposes such as evaporative cooling.
     The emission models used by the computer program require values for  the
parameters that describe the mechanical aeration system.  Typical parameters
for impeller speed and diameter are 126 rad/s (1,200 rpm) and 61 cm (2  ft),
respectively.  For impeller power, Metcalf and Eddy, Inc., suggest a range  of
15 to 30 kw/1000 m3 (0.6 to 1.15 hp/1,000 ft3)  for  mixing in  impoundments.18
However, more power may be needed to supply additional oxygen or to mix
certain treatment solutions such as in activated sludge  units.  A review  of
information gathered during the evaluation of TSDF showed power usage as  high
as 92.2 kw/1000 m3 (3.5 hp/1,000 ft3)  at  a  specific TSDF impoundment.19  Data
included in the TSDF report show an average value of 52.67 kw/1000 m3
(2.0 hp/1000 ft3)  for activated sludge units.17
     Data from Metcalf and Eddy indicated that an aerator with a 75-hp  motor
and a 61-cm diameter propeller turning at 126 rad/s (1200 rpm) would agitate a
volume of 658 m3 (23,240 ft3).20  Assuming a uniform depth in the impoundment
of 1.8 m, the agitated surface area was estimated as 366 rn2 (658/1.8).   The
agitated surface is assumed to be turbulent and comprises a 24 percent
(366/1,500 x 100) of the total area.  The balance of the surface area of  the
Impoundment (76 percent) is assumed to be quiescent.  As a comparison,
Thibodeaux reported a turbulent area of 5.22 m2/hp and investigated a range of
0.11 to 20.2 m2/hp.  The value of 5.22 m2/hp  and  a  total  of 75 hp yields an
estimated turbulent area of 392 m2 (26 percent),  which compares favorably with
the 24 percent turbulent area calculated by the alternative approach.21   For
activated sludge units, data presented in the TSDF report show an average
agitated surface area of 52 percent.17
2.2.5     Diffused Aeration
     Diffused air or air sparging systems are generally  used  to promote
biodegradation or air stripping.  The diffused air emission model assumes that
the concentration of the compound in the air bubbling through the liquid  phase
reaches equilibrium with the liquid-phase concentration.
     The diffused air impoundment model uses the quiescent mass  transfer
correlation equations in the SIMS program  (see Chapter  4 for  quiescent
impoundment mass transfer  correlations).   In addition to values  required  by
these mass transfer correlations, the diffused air model requires a value for

nja.035                                2-12

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the diffused air flow  rate.   Typically,  diffused air flow rates range from 0.3
to 0.5 cubic meters  per  second  per 1,000 cubic meters of total impoundment
volume (0.3-0.5 m3/s-l,000 m3).22
nja.035                                 2-13

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2.3  REFERENCES

 1.  EPA.  1983.  Surface Impoundment National Assessment Report.  EPA  570/9-
     84-002.  U. S. Environmental Protection Agency.  Cincinnati, OH.

 2.  K. W. Brown and Associated, Inc. Hazardous Waste Surface Impoundments.
     Prepared for the U. S. Environmental Protection Agency.  Contract  No. 68-
     03-1816.

 3.  Westat Corporation.  National Survey of Hazardous Waste Generators and
     TSDF's Regulated Under RCRA in 1981.  Prepared for the U. S.
     Environmental Protection Agency.  Contract No. 68-01-6861.  April  1984.

 4.  Reference 2.  pp. 3-80 through 3-93.

 5.  Reference 3.

 6.  Petrasek, A., B. Austern, and T. Neiheisel.  Removal and Partitioning of
     Volatile Organic Priority Pollutants in Wastewater Treatment.  Presented
     at the Ninth U. S. - Japan Conference on Sewage Treatment Technology.
     Tokyo, Japan.  September 1983.  p. 16.

 7.  Bishop, D.  The Role of Municipal Wastewater Treatment in Control  of
     Toxics.  Presented at the NATO/CCMS Meeting.  Bari, Italy.
     September 1982.  p. 18.

 8.  Hannah, S., B. Austern, A. Eralp, and R. Wise.  Comparative Removal of
     Toxic Pollutants by Six Wastewater Treatment Processes.  Journal WPCF.
     5fi(l):30.  1986.

 9.  Metcalf and Eddy, Inc. Wastewater Engineering.  New York, McGraw-Hill.
     1972.  p. 542-554.

10.  Eckenfelder, W., M. Goronszy, and T. Quirk.  The Activated Sludge
     Process:  State of the Art.  CRC Critical Review in Environmental
     Control.  15(2):148.  1984.

nja.035                                2-14

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11.  U. S. Environmental Protection Agency.  EPA Design Manual:  Municipal
     Wastewater Stabilization Ponds.  Publication No. EPA-625/1-83-015.
     October 1983.  p. 3.

12.  Reference 9, p. 557.

13.  Englande, A. J.  Performance Evaluation of the Aerated Lagoon System at
     North Gulfport, Mississippi.  Prepared for U. S. Environmental Protection
     Agency.  Publication No. EPA-600/2-80-006.  March 1980.  p. 39-41.

14.  Allen, C. Project Summary:  Site Visits of Aerated and Nonaerated Surface
     Impoundments.  Prepared for U. S. Environmental Protection Agency.
     Contract No. 68-03-3253.  Assignment 2-8.  June 1987.  p. 2.

15.  Hazardous Waste Treatment, Storage, and Disposal Facilities (TSDF) - Air
     Emission Models, U. S. Environmental Protection Agency, Office of Air
     Quality Planning and Standards.  Draft.  April 1989, p. 4-21.

16.  Reference 11, p. 75-146.

17.  Reference 9, p. 481-573.

18.  Reference 9, p. 502.

19.  GCA Corporation.  Hazardous Waste TSDF Waste Process Sampling,  Prepared
     for U. S. Environmental Protection Agency.  Report No. EMB/85-HNS-3.
     October 1985.  p. 1-11.

20.  Reference 9.

21.  Thibodeaux, L. and D. Parker.  Desorption Limits of Selected Gases and
     Liquids from Aerated Basins.  AIChE Symposium Series.  72(156):424-434.
     1976.

22.  Reference 9, p. 519.


nja.035                                 2-15

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                 3.0   COLLECTION  SYSTEM  DESIGN  AND  OPERATION

     Collection system components are used to transport wastewater from the
point of generation to treatment or storage systems.  The number and types of
collection system components are facility specific.   Most collection system
components are open to the atmosphere and thus create a potential for VOC
emissions.  The magnitude of VOC emissions depends greatly on many factors,
such as the physical properties of the compounds in  the wastewater,
temperature of the wastewater, and the design of the component.  Common
collection system components include junction boxes, lift stations, sumps,
weirs, drains, trenches, and manholes.  The SIMS program estimates emissions
from only the first four of these components; however, a brief discussion of
the applications and design parameters are provided  in this chapter for all
components mentioned.

3.1  JUNCTION BOXES1
     A junction box normally serves several process  sewer lines.  Process
lines meet at the junction box to combine the multiple wastewater streams into
one stream which flows downstream from the junction  box.  Generally,  the flow
rate is controlled by the liquid level in the junction box.  Junction boxes
are normally either square or rectangular and are sized based on the flow rate
of the entering streams.  Typical  junction box water depths range from 0.3 -
1.8 m, with an average of 0.9 m.  Surface areas range from 0.007 - 2.5 m2,
with an average of 0.7 m2.
     Emissions occur from junction boxes predominantly by convective mass
transfer.  Organics in the wastewater volatilize into the ambient air just
above the liquid surface in an attempt to reach equilibrium between the liquid
and vapor phases.
     Junction box design characteristics that affect emissions are:  the fetch
to depth ratio, the water turbulence in the junction box, and the liquid
surface area.  Depth is represented by the average liquid level in the
junction box.  As the liquid depth in the junction box increases, so does the
resistance to liquid phase mass transfer.  That is,  organic compounds must
overcome more resistance before they reach the water surface.  Once these
organics reach the surface, the fetch length, or linear distance across the

nja.035                                 3-1

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Impoundment, provides the route for volatilization into the ambient air.
Therefore, increases in the fetch to depth ratio for the junction box increase
air emissions.
     Water turbulence enhances liquid phase mass transfer.2  In quiescent
flow through the junction boxes, pollutants slowly diffuse to the water
surface to replace the volatilizing pollutants.  In turbulent flow through the
junction box, the organic compounds are thoroughly mixed and pushed rapidly
towards the surface.  Therefore, more organic compounds are exposed to the
surface air, and the emission rate is increased.  If the sewer lines feed
water to the junction box above the liquid surface, the exposure of organic
compounds to the surface air is also increased.  The water spills into the
junction box causing splashing and additional turbulence at the liquid surface
which increases emissions.  This effect can be minimized by introducing water
to the junction box below the liquid surface.  The final design characteristic
affecting emissions is surface area.  An increase in surface area at constant
depth Increases the hydraulic (water) retention time in the junction box.
Therefore, not only is the area for volatilization increased but so is the
time available for volatilization.
     The SIMS program uses the turbulent liquid phase mass transfer
correlation and the quiescent gas phase mass transfer correlation,for
estimating VOC emissions from junction boxes (see Chapter 4).

3.2  LIFT STATIONS3
     Lift stations are usually the last collection unit prior to the treatment
system, accepting wastewater from one or several sewer lines.  The main
function of the lift station is to provide sufficient head pressure to
transport the collected wastewater to the treatment system.  A pump is used to
provide this head pressure and is generally switched on and off by a preset
high and low liquid level controller.  Lift stations are usually rectangular
1n shape and greater in depth than length or width.  Typical water depths for
lift stations are 1.2 - 1.8 m, with an average of 1.5 m.  Surface areas range
from 1.1 -  1.7 m2, with an average of 1.8 m2.
     Emissions occur from lift stations predominantly by convective mass
transfer.  Organics in the wastewater volatilize into the ambient air just
above the liquid  surface  in an attempt to reach equilibrium between the liquid
and vapor phases.

nja.035                                 3-2

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     The characteristics affecting emissions from lift stations are the same
as the characteristics affecting emissions from junction boxes.  In addition
to these design parameters, operation of the lift station affects air
emissions.  The liquid level in a lift station normally rises and falls based
on the wastewater flow to the unit.  As the level rises, the wastewater acts
as a piston displacing organic vapors above the liquid surface into the
ambient air.  The linear distance between the low and high level limits in the
lift station determine the amount of displacement during normal operation.  As
this distance increases, displacement increases and so does the emission rate.
Also, at lower liquid levels, wastewater is normally spilling into the lift
station above the liquid surface.  This causes an increase in turbulence which
increases liquid phase mass transfer.  Therefore, volatilization occurs more
rapidly above the surface of the rising liquid.  At the higher liquid levels,
the sewer lines feeding the lift station are often submerged which reduces
splashing above the liquid surface.
     The SIMS program also uses the turbulent liquid phase mass transfer
correlation and the quiescent gas phase mass transfer correlation for
estimating VOC emissions from lift stations (see Chapter 4).

3.3  SUMPS4
     Sumps are typically used for collection and equalization of wastewater
flow from trenches prior to treatment.  (Trenches are discussed in
Section 3.6).  They are usually quiescent and open to the atmosphere.  Typical
diameters and depths are approximately 1.5 meters.
     Emissions occur from sumps by both diffusive and convective mechanisms.
As wastewater flows slowly through the sump, organics diffuse through the
water to the liquid surface.  These organics volatilize into the ambient air
above the liquid, and can be swept into the air by wind blowing across the
surface of the sump.
     The design characteristics which affect air emission rates from sumps
are: the fetch to depth ration, the liquid surface area, and the hydraulic
retention time.  Fetch to depth ratios vary widely for different sumps.  As
the fetch to depth ratio increases, so does the mass transfer rate of organics
into the ambient air.  The hydraulic retention time, which is a function of
the wastewater flow rate and volume of the sump, also has an effect on
emissions.  An increase in retention time provides additional time for organic

nja.055                                 3-3

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compound volatilization to occur and, therefore, emissions increase.
Likewise, an increase in the surface area of the sump increases the emissions
rate.
     The SIMS program uses the quiescent mass transfer correlations for
estimating VOC emissions from sumps (see chapter 4).

3.4  WEIRS5
     Weirs act as dams in open channels.  The weir face is normally aligned
perpendicular to the bed and walls of the channel.  Water from the channel
normally overflows the weir but may pass through a notch, or opening, in the
weir face.  Because of this configuration, weirs provide some control of the
level and flow rate through the channel.  This control, however, may be
insignificant compared to upstream factors which influence the supply of water
to the channel.  Typical weir heights range from 0.9 - 2.7 m, with an average
of 1.8 m.  The weir height is the distance between the top of the liquid level
and the point where the wastewater meets the receiving body of water.
     Often the water overflowing the weir proceeds down stair steps, which
serve to aerate the wastewater.  The wastewater splashes off each step
Increasing the surface area of the water in contact with ambient air.  This
action increases diffusion of oxygen into the water which may be beneficial to
the biodegradation process (often the next treatment step).  However, this
increased contact with air also accelerates emissions of volatile organics
contained in the wastewater.6'7  The organics volatilize from the surface of
the falling water in an attempt to reach equilibrium between the liquid and
vapor phases.  The volatilizing organic compounds are swept into the ambient
air surrounding the weir.
     The concentration and physical properties of the organic compounds in the
wastewater have a significant effect on VOC emissions.  The diffusivity in
water of the specific organic compounds present in the wastewater may be the
most significant physical property.  Organics must first diffuse through the
liquid phase before volatilizing from the surface of the falling wastewater.
Therefore, an increase in organic compound diffusivity in water tends to
increase the air emissions rate.
     The height of the weir is the most significant design characteristic
affecting emissions.7  The height of the weir determines the length of time
that the wastewater stream is falling through the air.  Because this is the

nja.035                                 3-4

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time period when the organics are being emitted to the air, an increase in
weir height will increase the magnitude of air emissions.
     The SIMS program uses mass transfer correlations developed from
volatilization-reaeration theory for estimating VOC emissions from weirs (see
Chapter 4).

3.5  DRAINS8
     Wastewater streams from various sources throughout a given process are
normally introduced into the collection system through process drains.
Individual drains are usually connected directly to the main process sewer
line.  However, they may also drain to trenches, sumps, or ditches,  some
drains are dedicated to a single piece of equipment such as a scrubber,
decanter, or stripper.  Others serve several sources.  These types of drains
are located centrally between the pieces of equipment they serve and are
referred to as area drains.
     Emissions occur from drains by diffusive and convective mechanisms.9  As
wastewater flows through the drain, organics volatilize in an attempt to reach
equilibrium between the aqueous and vapor phases.  The organic vapor
concentration in the headspace at the bottom of the drain riser is much higher
than ambient concentrations.  Due to this concentration gradient, organics
diffuse from the drain into ambient air through the opening at the top of the
drain riser.  In addition, if the temperature of the wastewater flowing
through the sewer is greater than the ambient air temperature, this
temperature gradient will induce air flow from the vapor headspace in the
sewer line.  This air flow passes through the drain riser and into the ambient
air.  The convective forces created by this air flow establishes convective
mass transfer of the organics.  Air flows resulting from wind blowing over or
into the drain, or from wind currents entering another sewer opening and
flowing through the sewer, also aid the mass transfer.
     Drain design characteristics such as diameter, and length of the drain
riser affect emissions.  The diameter of the drain riser must be large enough
to prevent the wastewater from overflowing on to the ground.  As the diameter
increases, so does the surface area exposed to ambient air.  This increase of
the drain riser from the mouth of the drain to the process sewer is another
design parameter which affects emissions.  Pollutants are more readily emitted
nja.035                                 3-5

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to the atmosphere from a short drain riser due to the smaller resistance to
dlffusional and convective mass transfer.

3.6  TRENCHES10
     Trenches are normally used to transport wastewater from the point of
process equipment discharge to subsequent wastewater collection units such as
junction boxes and lift stations.  This mode of transport replaces the drain
scenario as a method for introducing process wastewater into the downstream
collection system.  In older plants, trenches are often the primary mode of
wastewater transportation in the collection system.  Trenches are often
interconnected throughout the process area and handle pad water runoff, water
from equipment washes and spill cleanups, as well as process wastewater
discharges.  Normally, the length of the trench is determined by the general
locations of the process equipment and the downstream collection system units.
This length typically ranges from 50 to 500 feet.  Trench depth and width are
dictated by the wastewater flow rate discharged from process equipment.  The
depth and width of the trench must be sufficient to accommodate expected as
well as emergency wastewater flows from the process equipment.  Typical trench
depths range from 0.4 to 1.2 m, with an average of 0.8 m.
     Emissions from trenches, like junction boxes and lift stations, occur
predominantly by convective mass transfer.  As wastewater flows through the
trench, organic compounds volatilize into the ambient air above the liquid
surface in an attempt to reach equilibrium between the liquid and vapor
phases.
     The trench design characteristics which affect emission rate include the
depth and width of the trench and the hydraulic retention time.  Mass transfer
rates increase as the depth of "the trench becomes more shallow and the width
of the trench becomes wider.  The hydraulic retention time in the trench is a
function of the wastewater flow rate and the volume of the trench.  Longer
trenches increase the hydraulic retention for mass transfer to take place and,
therefore, will increase air emissions.  The grade (slope) of the trench is
also important.  Grade will have an effect on the turbulence of the wastewater
flowing through the trench.  An increase in turbulence will reduce the liquid
phase resistance to mass transfer and thus increase air emissions.
 nja.035                                 3-6

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3.7  MANHOLES11
     Manholes are service entrances into process sewer lines which permit
Inspection and cleaning of the sewer line.  They are normally placed at
periodic lengths along the sewer line.   They may also be located where sewers
intersect or where there is a significant change in direction, grade, or sewer
line diameter.  The lower portion of the manhole is usually cylindrical, with
a typical inside diameter of four feet to allow adequate space for workmen.
The upper portion tapers to the diameter of the opening at ground level.  The
opening is normally about two feet in diameter and covered with a heavy
cast-iron plate.  The cover usually contains two to four holes for ventilation
so that the manhole cover can be grasped for removal.
     Emissions occur from manholes by diffusive and convective mechanisms.9 As
wastewater moves through the sewer lines, organics volatilize in an attempt to
reach equilibrium between the aqueous phase and the vapor headspace in the
sewer line.  The organic vapor concentration in the headspace above the
wastewater is much higher than the concentration of organics in the ambient
air above the manhole.  Due to this concentration gradient, organics will
diffuse from the sewer line into the ambient air through the manhole openings.
     Manhole design characteristics that affect emission rates are: the
manhole diameter, length from the manhole cover down to the sewer line, the
thickness of the manhole cover, and the number and diameter of the vent holes
1n the manhole cover.  The length from the manhole cover to the sewer line is
the distance organics must diffuse from the wastewater before being emitted to
the ambient air.  Therefore, an increase in this length will decrease the
emission rate.  The thickness of the cover adds to this diffusional length.
The diameter of holes in the cover along with the number of holes determine
the ultimate surface area available for diffusion and convection of organics
Into the air.
nja.035                                3-7

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3.8  REFERENCES


1.   Industrial Wastewater Volatile Organic Compound Emissions -- Background
     Information for BACT/LAER Determinations.  REVISED DRAFT.  U. S.
     Environmental Protection Agency, Control Technology Center, Research
     Triangle Park,' North Carolina.  January 1990.  pp. 3-12 to 3-15.

2.   Hazardous Waste Treatment, Storage, and Disposal Facilities (TSDF)  - Air
     Emission Models.  DRAFT REPORT.  U. S. Environmental Protection Agency,
     Office of Air Quality Planning and Standards.  April, 1989.

3.   Reference 1, pp. 3-15 to 3-17.

4.   Reference 1, pp. 3-20 to 3-21.

5.   Reference 1, pp. 3-22 to 3-23.

6.   Lyman, Warren, Ph.D., William F. Reehl, and David H. Rosenblatt, Ph.D.
     Handbook of Chemical Property Estimation Methods.  McGraw-Hill Book
     Company, New York, New York, 1982.  pp. 15-19 to 15-31.

7.   Berglund, R. L, and G. M. Whipple.  "Predictive Modeling of Organic
     Emissions".  Chemical Engineering Progress, Union Carbide Corporation,
     South Charleston, West Virginia,  pp. 46-54.

8.   Reference 1.  pp. 3-7 to 3-9.

9.   Volatile Organic Compounds Emissions from Petroleum Refinery Wastewater
     Systems - Background Information for Proposed Standards.  Draft EIS.
     U. S. Environmental Protection Agency, Office of Air Quality Planning and
     Standards.  EPA-450/3-85-001a.  (NTIS PB87 - 190335).  February 1985.

10.  Reference 1, pp. 3-17 to 3-20.

11.  Reference 1, pp. 3-9 to 3-12.
nj«.035                                 3-8

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                   4.0  SURFACE IMPOUNDMENT EMISSION MODELS

     Mass transfer models were developed to estimate pollutant emissions from
surface impoundments and collection system components during EPA's evaluation
of hazardous waste TSDF and VOC emissions from industrial wastewater,
respectively.1'2  Figure 4-1 presents a flow diagram for  estimating VOC
emissions from surface impoundments and collection system components.
Table 4-1 presents a summary of all emission rate equations and Table 4-2
defines all mass transfer correlations given in Figure 4-1.  The basic
estimation approach, the form of the emission equations, and the input
parameters required by the models are discussed in this chapter.

4.1  BASIC EMISSION ESTIMATION APPROACH
     Emissions from surface impoundments and collection system components
result from the volatilization of organic compounds at the water surface or at
the oil film surface (for impoundments with an oil film layer).  For surface
Impoundments without an oil film layer, and all collection system components
presented 1n this document except weirs, models based on two-film resistance
theory were developed to determine the rate of volatilization.  This theory
assumes the rate limiting factor for volatilization is the overall  resistance
to mass transfer at the liquid surface and the ambient air interface.  The
overall resistance is due to the individual resistances in both the liquid and
gas phase films at the interface.  For surface impoundments with an oil film
layer, the oil film is assumed to relatively thin, there is infinite
resistance between the water and oil phases, and that mass transfer is
controlled by the gas phase resistance only.  For weirs, volatilization-
reaeration theory is assumed.  This theory assumes that emissions are based on
diffusivities of oxygen and the constituent in water.
     Individual mass transfer coefficients account for the resistances in the
liquid and gas phase films.  These individual  coefficients can be used to
estimate overall mass transfer coefficients for each pollutant.  Air emissions
from the impoundment or collection system component are estimated by applying
these overall coefficients in mass balance equations.   The forms of the mass
balance equations depend on a number of factors which are discussed in more
detail in the next section (Section 4.2).

nja.035                                4-1

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Impoundment
             K * Individual liquid phase mass transfer coefficient
             1C a Individual gas phase mass transfer coefficient
             
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           TABLE 4-2.  MASS TRANSFER CORRELATIONS  AND EMISSIONS  EQUATIONS

Equation
   No.                 Equations

    1      kt  (m/s) - 2.78 x  10'6  [D^D^,.]2'3
                 For:  0  < U10 < 3.25 m/s and all  F/D  ratios

           kt  (m/s) = [(2.605 x  10'9)(F/D)  + (1.277 x  lO'7>]U102[Dw/D.th.r]2/3
                 For:  U10 > 3.25 m/s and 14 < F/D < 51.2
           kt  (m/s) = 2.61 x  lO-7U102[DyDether]2/3
                 For:  U10 > 3.25 m/s and F/D >  51.2
           kt  (m/s) = 1.0 x 10"6 + 144  x 10"4 (U*)2'2 (ScL)"°-5;  U*  < 0.3
           kt  (m/s) - 1.0 x 10'6 + 34.1  + 10"4 U*  (ScL)'0'5;  U* > 0.3
                 For U10 > 3.25 m/s and F/D < 14
           where:
                 U* (m/s)  - 0.01  U10  (6.1 + 0.63 U10)°'5
                      ScL  - HL/(PLDW)

    2      kg  (m/s) » 4.82 x  10"3  (U10)0'78 (Sc,)'0'67 (de)'°-11
           where:
                 ScG - n./(pa D.)
              d.(m) - 2(A/it)°-5

    3      K -   k. Keg ka
               Keq kg + ^
           where :
                 Keq - H/(RT)
'9                 (T-20)      6                      0'5
    4      kt (m/s) =  [8.22  x  10'  J  (POWR)(1.024)(T-)  Ot  10  MWL(VavpL)](DyDo2 J
           where:
                POWR  (hp)  - (Total Power  to aerators)V
                Vav (ft2) »  (fraction of area agitated)A
                                '7      1'42     0'4      °-5      '°'21
    5      kg (m/s) - 1.35  x  10'   (Re)'   (P)'  (ScG)-   (Fr)''(Da MW^d)
           where:
                Re -  d2 w py^g
                P -  [0.85 (POWR) (550  ft-lbf/s-hp)/N,]  gc/(pL d*5 w3)
nja.035                                      4-5

-------
     TABLE 4-2.  MASS  TRANSFER CORRELATIONS AND EMISSIONS  EQUATIONS (continued)

Equation
   No.                 Equations
               Fr - d  w/gc

    6      N(g/s) - (1 - Ct/Co) V Co/t
           where:
                Ct/Co - exp[-KAt/V]

    7      N(g/s) - K CL A
           where:
                CL(g/m3)  - Q  Co/[KA + Q]

    8      N(g/s) - (1 - Ct/Co) V Co/t
           where:
                Ct/Co - exp[-(KA +  Keq  Qa)t/V]

    9      N(g/s) - (KA + QAKeq)CL
           where:
                CL(g/m3)  - QCo/(KA  + Q + QaKeq)

    10     N(g/s) « (1 - Ct/Co)KA/(KA + Kraaxb,V/K,)VCo/t
           where:
                Ct/Co - exp[-Kmaxbjt/Ks - KAt/V]

    11     N(g/s) « K CL A
           where:
                CL(g/m3)  - [-b + (b2 -  4ac)°-5]/(2a)
                and
                a - KA/Q + 1
                b - K9(KA/Q +  1) +  Kmaxb,.V/Q - Co
                c - -K.CO
                      s
     12     Koil - kaKeqoil
           where:
                Keqoil  -  P'p.MHofl/(poU  MWa  Pa)


nja.035                                     4-6

-------
     TABLE 4-2.  MASS  TRANSFER CORRELATIONS AND  EMISSIONS EQUATIONS  (continued)

Equation
   No.                 Equations

    13     N(g/s) - (1 - CtaU/CoOIl)VOIlCooU/t
           where:
                «o,i/CoaU  - exp[-Kollt/Don]
           and:
                Coojl - KowCo/((l  -  FO)  + FO(Kow))
                Vofl  - (FO)V
    14     N(g/s) - KollClfOUA
           where :
                CL.outg/"')  - QeiiCooll/(KollA  + Qoil)
           and:
                Coojl - KowCo/((l  -  FO)  + FO(kow))
                QOH   (FO)Q

    15     N(g/s) - (1 - Ct/Co)(KA  +  QAKeq)/(KA  + QAKeq  + Kmaxb,-V/Ks)VCo/t
           where:
                Ct/Co - exp[-(KA  +  KeqQJt/V - Kmaxb,t/K,]

    16     N(g/s) - (KA + QAKeq)CL
           where:
                CL(g/m3)  -  [-b +(D2  -  4ac)°'5]/(2a)
                and
                a - (KA + Q.Keq)/Q +  I
                b - KS[(KA + Q8Keq)/Q + 1] + Kmaxb,.V/Q -  Co
                c ' -KCo
                      s
    17     K,  »   0.16h

    18     N (g/s) -  [1 -
nja.035                                     4-7

-------
The basic approach used by the models to estimate emissions can  be  summarized
as follows:

     (1)  estimate individual liquid and gas phase mass  transfer coefficients
          for each pollutant, kt (for collection system components and
          impoundments without an oil layer) and kg (m/s);
     (2)  estimate equilibrium constants for each pollutant from the  following
          expressions:
          A.   Collection system components and surface  impoundments  without
               an oil layer.
                                  Keq - H/RT
               where:
                      Keq - equilibrium constant, dimension!ess
                        H - Henry's Law constant, atm m3/gmol
                        R » ideal gas law constant, atm  m3/gmol  - °K
                        T - wastewater temperature, °K
          B.   Surface impoundments with an oil film layer.
                           K*U - P*P,MWoU/(PlMWaP0)
               where:
                      P* • vapor pressure of the constituent,  mmHg
                      P0 - total pressure, mmHg
                      pa - density of air, g/cm3
                      pt - density of water, g/cm3
                   MWojl  « molecular weight of oil, g/gmo'l
                     MWa - molecular weight of air, g/gmol

     (3)  estimate overall mass transfer coefficient for each  pollutant from
          the following expressions:
          A.   Collection  system components and surface  impoundments  without
               an oil layer.
                             1/K - l/kt + l/(kgKeq)
               where:
                     K - overall mass transfer coefficient,  m/s
nja.035                                 4-8

-------
          B.   Surface impoundments with an oil film layer.
               where:
                     Keqojl - oil phase equilibrium constant
                     Koil  * oil phase overall mass transfer  coefficient,  m/s

     (4)  apply a mass balance around the surface impoundment  to  estimate
          emissions

4.2  EMISSION EQUATIONS
     The emission models account for the following factors concerning  the
design and operation of a surface impoundment:   (1) the flow regime  through
the impoundment (i.e., flowthrough or disposal), (2) the  impoundment type
(i.e., aerated, diffused air, nonaerated, or oil film layer),  and  (3)  whether
pollutants are biodegraded in the impoundment.  These factors  affect the
correlations used to estimate the individual mass transfer coefficients as
well as the forms of the mass balance emission equations.
     Collection system components are flowthrough by nature and are  aerated  or
nonaerated, depending on the characteristics of the incoming flow.  Junction
boxes and lift stations are characterized by turbulent flow, while sumps  are
typically quiescent.  Weirs are characterized by vplatilization-reaeration
theory.  Emission models for these collection system components are described
briefly in Section 4.2.3.
4.2.1  Flowthrouqh Impoundments
     Flowthrough impoundments act as temporary storage for wastewater  prior  to
subsequent treatment or discharge to a receiving body.  Assuming  a well -mixed
system with no reactions and no separate organic phase, the mass  balance
for a flowthrough impoundment with a diffused air system  (air  sparging) yields
the following equation:3

               QCo « QCL + V  Kmaxb,CL/(K, + CL)  + KACL + QAKeqCL
     where:
           Q - flow rate, m3/s
          Co - inlet concentration, g/m3

nja.035                                 4-9

-------
          CL - bulk liquid and effluent concentration, g/m3
        Kmax - maximum rate constant, g/s-g biomass
          Ks - half saturation constant, g/m3
          b, - biomass concentration, g/m3
           V - volume, m3
           K - overall mass transfer coefficient, m/s
           A - area, m2
          QA - air flow rate,  m3/s
         Keq - equilibrium constant, dimensionless

In the equation, the pollutant mass loading into the  impoundment is
represented by the term, QCo.  The three  predominant  removal  mechanisms
accounted for in the equation are volatilization, biodegradation,  and air
sparging.  The rates of removal by these  three mechanisms  are estimated from
the terms, KA/V (for volatilization), VKmaxb,.CL/(Ks +  CL) (for biodegradation),
and QAKeq/V (for air sparging). Volatile organics not removed  by these  two
mechanisms are assumed to leave with the  effluent flowing  from the
impoundment.  The rate of removal with  the effluent is represented by the
term, QCL.
     To determine the fraction of volatile organics emitted  or biodegraded
using the Monod model, the above equation is  solved for  the  equilibrium or
bulk concentration, Cu:

          K'CL2 +  [KSK' + (V/Q) Kmaxbj  -  Co]CL  - K5Co - 0
     where K' - (KA +QAKeq)/Q  + 1
          Using the quadratic  formula,
               CL - [-b + (b2  - 4ac)°'5]/2a
     where:
          a - K' - (KA + QAKeq)/Q + 1
          b - KS[(KA + QAKeq)/Q + 1)] + (V/Q)Kmaxbj  -  Co

nja.035                                4-10

-------
          c - -K8Co

[NOTE:  The plus sign in the quadratic  equation  is  selected to ensure positive
effluent concentrations.]

     The fraction of the inlet organic  emitted to the air is calculated by the
following equation:
     fajp -     Mass of pollutant  i  emitted  to the air - (KA + QAKeq)CL/(QCo)
               Total mass of pollutant  i
Therefore, for a well-mixed flowthrough  impoundment with biodegradation and
sparged air, the expression for estimating  the  air emission rate (N, g/s) of
each pollutant is:

          N - fsjPQCo -  (KA +  QAKeq)[-(Ks[(KA + QAKeq)/Q + 1] +
                        VKmaxbj/Q - Co) + [(KS[(KA + QAKeq)/Q + 1] +
                        Vkmaxb,./Q - Co)2 + 4((KA + QAKeq)/Q + l)(KsCo)]°-5]/
                        [2((KA + QAKeq)/Q + 1)]

     For Impoundments which do not have diffused  air systems,  the air flow
rate, QA,  1s zero.   For this case, the air emission'equation reduces to  the
following:

          N - f.jrqCo -  KA[-(KS(KA/Q +  1) + VKmaxb,./Q - Co)  +
                        ((K,(KA/q + 1) + VKmaxbj/q - Co)2 +
                        4(KA/q + l)(KsCo))°-5]/[2(KA/q  +  1)]

     For flowthrough impoundments which contain no biomass, the biomass
concentration (b,)  equals zero and no biodegradation of  pollutants  occurs  in
the impoundment.  For this case, the air emission equation  reduces  to the
following:

          N - fajpqco -  [KA/(q + KA)]qco

     For flowthrough surface impoundments with  an oil  film  layer,
biodegradation is assumed to be negligible.  As previously  mentioned, to

nja.035                                4-11

-------
simplify the emission model for an oil film layer the following was  assumed:
1) infinite resistance between the water and oil phases; 2) thin oil  film;  and
3) mass transfer is controlled by the gas phase  (i.e., the resistance in  the
liquid phase is Infinite).  Equilibrium exists initially between the water  and
oil phases (completely mixed system); however, the rate at which the compound
diffuses into the oil phase approaches zero (the oil film layer model  used  in
CHEMDAT7 assumes low resistance between the water and oil phases).   The oil
film layer mass balance and emission equation for flowthrough  systems is
presented in a memorandum to the file.4  The emission model  equation  for
flowthrough impoundments with an oil film is similar to that of a  nonaerated,
non-biological flowthrough system with all parameters referencing  the oil
phase:

          N - «l.uCoell -  [KOHA/(KOUA + Qou)] (QollCoall)
          where:
               Koll  - overall mass transfer coefficient in the oil  phase,
                      dimensionless
               QoU  » flow rate of oil, m3/s
               Cooil - initial concentration of constituent in  oil  phase,  g/m3
          and where Coojl  and Qojl  are approximated  by:
               CooU - CoKow/((l - FO) + FO(Kow))
               Qofl  - (FO)Kow
               where:
                    FO  - fraction of impoundment volume as oil, dimensionless
                    Kow - octanol water coefficient of constituent,
                          dimensionless

       As discussed in Section 4.1,  individual liquid and gas  phase  mass
transfer coefficients are used to estimate the overall mass transfer
coefficient for each pollutant in the impoundment.  Values for the individual
mass transfer coefficients depend on whether or  not the impoundment  is aerated
or nonaerated.  Empirical correlations, available  in the literature, can  be
used to estimate values for these individual coefficients.  The correlations

nja.035                                4-12

-------
used in the computer program for nonaerated impoundments and diffused air
systems are presented in Table 4-3.5  The oil  film layer emission model  also
uses the quiescent individual gas phase mass transfer coefficient presented  in
Table 4-3 (MacKay and Matasugu).6  The correlations presented in Table 4-3
relate the individual coefficients to the physical properties of the
pollutants, the dimensions of the impoundment, and the ambient wind speed.
The correlations used in the computer program for aerated impoundments are
presented in Table 4-4.7  These correlations relate the individual
coefficients to the physical properties of the pollutants, the dimensions of
the impoundment, and the characteristics of the aerators.
4.2.2  Disposal Impoundments
     Disposal impoundments are defined as units that receive wastewater for
ultimate disposal rather than for storage or treatment.  Generally, wastewater
is not continuously fed to or discharged from these types of impoundments.
Therefore, the assumption of an equilibrium bulk concentration, which is
applicable for flowthrough impoundments, is no longer applicable for disposal
Impoundments; the concentration of volatile organics in a disposal  impoundment
decreases with time.  The emission estimating procedure accounts for the
decreasing liquid-phase concentration which is the driving force for air
emissions.  For a disposal impoundment that is filled with a batch of
wastewater, the disappearance rate of a volatile pollutant due to air
emissions, biodegradation, and air sparging can be expressed as:8

               dCt/Ct - (-Kmaxb,./K8  -  (KA +  QAKeq)/V) dt
where
     Ct » concentration in the impoundment at time = t, g/m3
      t * time since disposal (residence time in the impoundment),  sec

After integration from time - 0 to time - t, the above equation yields the
following expression for the fraction of each pollutant emitted in the air:
           f-jp  - Mass of pollutant i emitted to the air =
                         Total mass of pollutant i
                    (l-Ct/Co)(KA + QAKeq)/(KA + QAKeq +  Kmaxb,V/Ka)
     where:
               Ct/Co - exp [-(KA + QAKeq)t/V - Kmaxb,.t/KJ
nja.035                                4-13

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           TABLE 4-3.   EQUATIONS FOR CALCULATING INDIVIDUAL  MASS TRANSFER
               COEFFICIENTS FOR  VOLATILIZATION OF ORGANIC SOLUTES FROM
                            QUIESCENT SURFACE  IMPOUNDMENTS
Liquid phase
Springer et al .  (for  all  cases except F/D<14 and U10>3.25 m/s):
kt - 2.78 x 10'6[D,/Dether]2/3     (0  <  U10<3.25) (m/s)
                                  (All  F/D ratios)
kt - [2.605 x 10'9 (F/D)  + 1.277 x lO'^U^CD./^]273   (U10>3.25) (m/s)
                                                           (143.25)(m/s)
                                       (F/D>51.2)
where:
    U10 • windspeed at 10 m above  the  liquid surface, m/s
    Dw - diffusivity  of constituent  in water, cm2/s
     ather
          - diffusivity of ether  in  water,  cm2/s
    F/D »  Fetch-to-depth ratio  (fetch  is  the linear distance across the  impoundment
           or effective diameter, de) .
MacKay and Yeun  (for F/D <14 and U10>3.25  m/s):
       kt  - 1.0 x 10'6 + 34.1 x 10'4  U* ScL"°'5 (U*>0.3) (m/s)
       kt  - 1.0 x 10'6 + 144 x 10'4 U*2'2 ScL"°-5 (U*<0.3) (m/s)
where:
       U*  - friction velocity  (m/s)  =  0.01 U10  (6.1 +  0.63  U10)°'5
      U10  - windspeed at  10 m  above  the liquid surface, m/s
      Sc,  - Schmidt number on  liquid side - _ £L _
                                             PLDU
       jiL  - viscosity of  water,  g/cm-s
       PL  » density of water,  g/cm3
       Du  - diffusivity of constituent in water,  cm2/s.
nja.035                                    4-14

-------
           TABLE 4-3.   EQUATIONS FOR CALCULATING INDIVIDUAL MASS TRANSFER
               COEFFICIENTS FOR VOLATILIZATION OF ORGANIC SOLUTES FROM
                     QUIESCENT SURFACE IMPOUNDMENTS (continued)
Gas phase
    MacKay and Matasugu  (in  Hwang):
    kg - 4.82 x 10'3  U^0'78 Scg'°-67de'°-11(m/s)
where:
    U10 - windspeed at 10m above the liquid surface, m/s
    Scs - Schmidt number on gas  side « 	±a	
                                          Pa°a
    H, - viscosity of air, g/cm-s
    pa - density of air, g/cm3
    Da " diffusivity of constituent in air, cm2/s
    dt - effective diameter of impoundment  -  (4A/it)0'5, m
    A -  area of impoundment,  m2.
nja.035                                    4-15

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           TABLE 4-4.   EQUATIONS  FOR CALCULATING INDIVIDUAL MASS TRANSFER
               COEFFICIENTS FOR VOLATILIZATION OF ORGANIC  SOLUTES FROM
                            TURBULENT SURFACE IMPOUNDMENTS
Liquid phase
    Thibodeaux:
kt - [8.22 x 10 9  J  (POWR)  (1.024)1-20 Ot  106 MWL/(VavpL)]  (Dy002(W)0-5 (m/s)

where:
       J   - oxygen transfer rating of surface aerator,  1b 02/h-hp
    POWR   - total power to aerators, hp
       T   - water temperature, *C
       Ot  » oxygen transer correction factor, dimensionless
      MWL  - molecular weight of liquid, g/gmole
      Vav  - turbulent surface area, m2
       PL  - density of liquid, g/cm3
       DM  - diffusivity of constituent  in water,  cm2/s
    DQJ „   * diffusivity of oxygen in water = 2.4  x  10"5 cm2/s.
     UC M
Gas phase
    Reinhardt:
        ka  - 1.35 x 10 '7 Re1'42  p°'4 ScG0'5 Fr'°'21  D.MW./d (m/s)
where:
        Re  » d2wpa/jia » Reynold's  number
        d  » impeller diameter, cm
        w  - rotational  speed of  impeller,  rad/s
 nja.035                                   4-16

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           TABLE 4-4.  EQUATIONS FOR CALCULATING INDIVIDUAL MASS TRANSFER
              COEFFICIENTS  FOR  VOLATILIZATION  OF ORGANIC  SOLUTES  FROM
                     TURBULENT SURFACE IMPOUNDMENTS (Continued)
    pa -  density of air,  g/cm3
    Ha •  viscosity of air,  g/cm-s
       - 4.568 x 10'7 T(*C) + 1.7209 x  10'4
         P,  gy^d*) - power number
         power to impeller,  ft-lbf/s
         0.85 (POWR) (550 ft-lbf/s-hp)/number of aerators (NJ,
         where 0.85 - efficiency of aerator motor
    gc - gravitation  constant,  32.17 Ib
    PL - density of liquid,  lb/ft3
    d* - impeller diameter,  ft
    Sc6 - Schmidt number on  gas side - Ha/(pa Da)
    Fr • d*wVgc - Froude number
    Da - diffusivity  of constituent in air,  cm2/s
    MWa - molecular weight of air.
nj«.035                                   4-17

-------
Therefore, the average emission rate for each pollutant  over  the  period of
time - t is:
              N - fajrVCo/t -  (1 - exp  [-(QAKeq + KA)t/V  - Kmaxb,t/Kg]) *
                              (KA + QAKeq)/(KA + QAKeq + Kmaxb,V/K,)VCo/t

     For disposal impoundments which do not have diffused air systems,  the air
flow rate is zero.  For this case, the air emission equation  reduces  to:

              N - fajrVCo/t -  (1 - exp  [-KAt/V -  Kmaxb,t/KJ) *
                              KA/(KA + Kmax^-V/KJVCo/t

     For disposal impoundments which contain no biomass, the  biomass
concentration (bf) equals zero and no biodegradation of pollutants occurs  in
the impoundment.  For this case, the fraction emitted  from  the impoundment
reduces to:
                fair - (1-Ct/Co)
     where:
               Ct/Co - Concentration of pollutant  i at time t = exp  [-KAt/V]
                        Initial concentration of pollutant;  i

And, the average emission rate for each pollutant  over the  period of
time - t is:
          N - f,jPVCo/t - exp  [-KAt/V]VCo/t

     For disposal impoundments with an oil film layer, biodegradation is
assumed to be negligible, the oil film is thin, and gas  phase resistance  is
controlling.  To calculate air emissions, the emission model  equation for
disposal impoundments is similar to that of a nonaerated, non-biological
disposal impoundment with all parameters referencing  the oil  phase (The oil
film layer mass balance and emission equation for  disposal  systems is
presented in a memorandum to the file4:

          N « f,ipVCoon/t  -  (1  -  exp  [-Koilt/DoU)VoilCooU/t

          where:
               Koil - overall  mass transfer coefficient in  the oil phase,
                     dimensionless
nja.035                                4-18

-------
                Qoil - flow rate of oil, m3/s
               Cooil - initial concentration of constituent  in  oil  phase,  g/m3
                Voil - volume of oil in impoundment, m3
          and where KoUj Cooil,  Qoil, and Vojl are approximated by:
                Koil »KflKeqoil
               Cooil - CoKow/((l - FO) + FO(Kow))
               Qoil  - (FO)Kow
               Voil  - (FO)V
          where:
                  FO - fraction of impoundment volume as oil,  dimension!ess
                 Kow - octanol water coefficient of constituent, dimensionless
                  Kg - individual  mass transfer coefficient in the gas phase,
                       m/s
              Keqojl  - equilibrium mass transfer coefficient in the  oil  phase,
                       dimensionless
     Values for the overall mass transfer coefficients  (K and Kojt)  in  the
above expressions are estimated by the same technique used to estimate  overall
coefficients for flowthrough impoundments.  The individual liquid and gas
phase mass transfer coefficients are based on the same  correlations  presented
for flowthrough impoundments in Table 4-3 and Table 4-4.  Therefore, values
for the overall mass transfer coefficients in disposal  impoundments  depend
only on whether the impoundment is aerated, air sparged, nonaerated, or
whether the impoundment has an oil film layer.
4.2.3     Collection System Components
     Collection system component emission models for junction boxes, lift
stations, and sumps, are the same as emission models for flowthrough surface
Impoundments.  As mentioned in Chapter 3, emissions models for drains,
manholes, and trenches are not presented in this document.  See Reference 2
for more information on these types of collection system components.  Weirs,
however, are based on volatilization-reaeration theory.
     Junction boxes and lift stations are modeled with  turbulent liquid phase
mass transfer correlations and quiescent gas phase mass transfer correlations
(see Sections 3.1 and 3.2 for a description of these components).  Table 4-3
presents mass transfer correlations for quiescent systems, and Table 4-4
presents mass transfer correlations for turbulent systems.  The liquid  phase
mass transfer correlation assumes at least one surface  aerator is present.
nja.035                                4-19

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Although no aerator is present in reality, it can be assumed that the
splashing made from incoming flow is similar to the splashing pattern made by
a surface aerator.
     Sumps are modeled using mass transfer correlations for quiescent
impoundments (see Table 4-3).  Section 3.3 presents a description of flow and
emission patterns for sumps.
     The emission model for weirs is based on volatilization-reaeration
theory.  This approach is based on reaeration studies.9  The theory states
that for estimating volatilization, a correlation is needed only for
diffusivities for oxygen and the constituent in water.
     The method has been demonstrated in particular for chemicals with high
volatility, high molecular weight, and low solubility.  Table 4-5 presents the
mass transfer correlations used for weirs.
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    TABLE  4-5.   EQUATIONS FOR CALCULATING INDIVIDUAL MASS TRANSFER COEFFICIENTS
                  FOR VOLATILIZATION OF ORGANIC SOLUTES FROM WEIRS
                         Volatilization - Reaeration Theory

                               KO = MOsWD^J0'75
          where:
                ^(Oj) - 0.16h
                   Du - diffusivity of constituent in water,  cm2/s
                 D02 u * diffusivity of oxygen in water,  cm2/s
                    h - height of the  weir (distance from the  wastewater overflow
                        to the receiving body of water), ft
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4.3  REFERENCES

1.   Office of Air Quality, Planning and Standards.  U.S. Environmental
     Protection Agency.  Hazardous Waste Treatment, Storage, and Disposal
     Facilities (TSDF) - Air Emission Models.  EPA - 450/3-87-026.
     February 1989.

2.   Industrial Wastewater Volatile Organic Compound Emissions  -- Background
     Information for BACT/LAER Determinations.  REVISED DRAFT.  U.S.
     Environmental Protection Agency, Control Technology Center, Research
   /  Triangle Park, North Carolina, January 1990.

3.   Reference 1.  p. 4-26.

4.   Memorandum to file.  "Documentation of the Oil Film Layer  Emission Model
     used in the SIMS Program."  From Craig Berry, Radian Corporation, to
     David Misenheimer, U. S. Environmental Protection Agency.  September  28,
     1990.

5.   Reference 1.  p. 4-6 through 4-7.

6.   Reference 1.  p. 4-57 through 4-59.

7.   Reference 1.  p. 4-34 through 4-35.

8.   Reference 1.  p. 4-45 and 4-57 through 4-59.

9.   Lyman, W. J., W. F. Reehl, and D. H. Rosenblatt.  Handbook of Chemical
     Property Estimation Methods.  McGraw-Hill Book Company, New York, New
     York, 1982.
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                      5.0  DEFAULT PARAMETER DEVELOPMENT

     In some cases, State and local air pollution control agencies may not
have Information available for some of the inputs required by the air emission
models.  However, State and local agencies should know at a minimum, the total
flow to the impoundment, the industries which generate the influent, whether
the impoundment is aerated, nonaerated, diffused air, or has an oil film
layer, and the impoundment surface area.
     Default values were developed during EPA's evaluation of TSDF for many of
the required inputs.  However, default values were not developed for:  (1) the
concentration profile in the wastewater feed to the impoundment, (2) the depth
of the impoundment, and (3) certain physical property data.  The purpose of
this chapter is to discuss the methods and the data used to develop default
values for these parameters.  Default parameters developed during the
evaluation of TSDF and industrial wastewater VOC emissions for the other
Inputs required by the emission models are also covered in the chapter.
     It 1s important to realize that the accuracy of the emissions estimate
decreases with the use of defaults and these values should only be used if no
data are available.

5.1  CONCENTRATION PROFILES
     As previously discussed, the emission models require inputs for the
concentrations of each pollutant constituent in the feed to the surface
Impoundment.  These concentration data may not be available to State and local
agencies.  For this reason, methods were developed to assign default
concentration values based on the minimum information expected to be available
1n all cases.  However, concentration defaults should not be used for
estimating individual toxic emissions.
     The first step was to develop raw concentration profiles for each
industrial category.  These profiles will be used to define the composition of
the impoundment feed based on the industrial categories discharging to the
impoundment.  The development of the raw concentration profiles is discussed
in Section 5.1.1.
     In cases where wastewater from process units in more than one type of
industrial category flow into the collection system component or impoundment,

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a flow weighting scheme is required to use the raw concentration profiles
developed for each industry.  This flow weighting scheme is presented in
Section 5.1.2.  If the collection system component or impoundment is located
at a publicly owned treatment works (POTW), it is also necessary to know what
percentage of the feed to the impoundment is from industrial (rather than
municipal) sources.  The development of this factor is discussed in
Section 5.1.3.
     There are several terms which are important to the following discussion.
These are defined as follows.
     Direct Discharge - Industrial facilities which collect wastewater, treat
     it on-site, and discharge the treated water to a receiving stream are
     called direct dischargers.  Their effluent flows are termed direct
     discharges.
     Indirect Discharge - Some industrial facilities collect wastewater and
     send it to a POTW.  The POTW then treats this wastewater along with any
     wastewater it receives and discharges the water to a receiving stream.
     In this case, the industrial facility is called an indirect discharger.
     Raw Concentration - Raw concentration refers to the concentration of
     pollutants prior to any treatment.  For a direct discharge, raw
     concentration is the concentration prior to the facilities on-site
     treatment facility.
     Current Concentration - Current concentration refers to the concentration
     of pollutants after pretreatment.  For an indirect discharge, current
     concentration is the concentration in the effluent sent to the POTW.

5.1.1  Industrial Category Raw Concentrations
     The raw concentration profiles for each of the industrial categories
covered by this study were calculated directly from the Domestic Sewage Study
(DSS)1 data by dividing pollutant loadings (mass per unit time) by total
indirect wastewater flows (volume per unit time).  The DSS covers only
indirect discharges.
     It was assumed, however, that the raw concentrations for  indirect
discharges are approximately the same as direct discharges from these
Industrial categories.  That is, the raw pollutant concentrations in process
wastewater in each of these categories are not affected by whether wastewater
treatment is conducted on-site or off-site.  It is not expected that the types
of processes used by facilities  in the same industry are strongly affected  by
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whether the facility indirectly or directly discharges wastewater.  For this
reason, the average raw concentrations for indirect and direct dischargers
should be reasonably similar.
     Table 5-1 is a list of the 29 industrial categories and the industrial
category code assigned to each category in the DSS.  These industrial
categories constitute the larger generators of hazardous wastes.  Each of the
industrial categories in Table 5-1 encompasses multiple Standard Industrial
Classification (SIC) codes grouped together for the purposes of the DSS.  A
11st of the SIC codes grouped in each of the industrial categories presented
in Table 5-1 is shown in Appendix A.
     The pollutant loadings used to develop default raw concentrations were
obtained from Appendix G of the DSS.1  Table 5-2 lists the 48 organic
pollutants covered by the DSS.  The pollutants are classified as priority
pollutants (P), and/or volatile pollutants (V), and/or ignitable or reactive
(I/R) pollutants.  The indirect wastewater flow rates presented in the DSS for
each Industrial category are shown in Table 5-3.  The primary data sources for
the pollutant loadings and indirect wastewater flow rates presented in the DSS
are OWRS, Industrial Technology Division (ITD) Development Documents, DSS
Industry Profile Forms (updated data from the development documents), and the
Industrial Studies Data Base (ISDB) developed by the Office of Solid Waste
(OSW).
     The ITD data bases were developed based on Section 308 surveys and
sampling data gathered under the Clean Water Act (CWA).  The ISDB was based on
Information gathered from Section 3007 surveys under authority of the Resource
Conservation and Recovery Act (RCRA).  In the DSS, data on loadings for four
organic chemical industries were presented in both the ITD and the ISDB data
bases.  Loadings are available for more pollutants in the ISDB.  Therefore,
this data base was used in developing the default concentration profiles for
these four industries.  All other industrial categories contain data gathered
only from the ITD development documents or an updated version in the DSS
Industry Profile Forms.
5.1.2  Flow Weighting of Concentration Profiles
     At some facilities, wastewater generated by processes in more than one
industrial category may feed an impoundment or collection system component.
If the flows from each industrial category are known, then the average
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                       TABLE 5-1.   INDUSTRIAL CATEGORIES
                                                              Industrial
             Industrial Category*                           Category Code
Adhesives and Sealants                                            1
Battery Manufacturing                                             2
Coal, Oil, Petroleum Products, and Refining                       3
Dye Manufacturing and Formulation                                 4
Electrical and Electronic Components                              5
Electroplating and Metal Finishing                                6
Equipment Manufacturing and Assembly                              7
Explosives Manufacturing                                          8
Gum and Wood Chemicals, and Related Oils                          9
Industrial and Commercial Laundries                               10
Ink Manufacturing and Formulation                                 11
Inorganic Chemicals Manufacturing                                 12
Iron and Steel Manufacturing and Forming                          13
Leather Tanning and Finishing                                     14
Nonferrous Metals Forming                                         15
Nonferrous Metals Manufacturing                                   16
Organic Chemicals Manufacturing                                   17
Paint Manufacture and Formulation                                 18
Pesticides Manufacturing                                          19
Pharmaceuticals Manufacturing                                     20
Photographic Chemicals and Film Manufacturing                     21
Plastics Molding and Forming                                      22
Plastics, Resins, and Synthetic Fibers Manufacturing              23
Porcelain Enameling                                               24
Printing and Publishing                                           25
Pulp and Paper Mills                                              26
Rubber Manufacturing and Processing                               27
Textile Mills                                                     28
Timber Products Processing                                        29


"Pesticides Formulation has been omitted from the original list of 30
 industry categories because of the lack of data  available for this
 industrial category.
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              TABLE 5-2.  DSS SELECTED CONSENT DECREE POLLUTANTS
Acrolein - P, I/R, V
Benzene - P, I/R, V
B1s-(2-Chloroethyl) Ether - P, I/R, V
B1s-(2-Ethyl Hexyl) Phthalate - P
Bromomethane - P, V
Butyl Benzyl phthalate - P
Carbon Tetrachloride - P, V
Chlorobenzene - P, I/R
p-Chloro-ra-Cresol - P
Chloroethane - P, I/R, V
Chloroform - P, V
Chloromethane - P, I/R, V
2-Chloronapthalene - P
D1-N-Butyl Phthalate - P
1,2-Dichlorobenzene - P
1,3-Dichlorobenzene - P
1,4-Dichlorobenzene - P
l,l-D1chloroethane - P, I/R, V
1,2-Dichloroethane - P, I/R, V
1,1-Dichloroethylene - P, I/R, V
     Diethyl Phthalate  -  P
     2,4-Dimethyl  Phenol  -  P
     Dimethyl  Phthalate - P
     Di-N-Octyl  Phthalate - P
     Ethyl Benzene -  P,  I/R, V
     Hexachloro-l,3-8utadiene  -  P
     Hexachloroethane -  P
     Methylene Chloride  - P, V
     Naphthalene - P
     Nitrobenzene  - P
     PCB  (Polychlorinated biphenyls)  -  P
     Pentachlorophenol  -  P
     Phenol  -  P
     1,1,2,2-Tetrachloroethane  - P,  V
     Tetrachloroethylene  -  P, V
     Toluene - P,  I/R,  V
     Bromoform - P
     1,2,4-Trichlorobenzene -  P
     1,1,1-Trichloroethane  - P,  V
     1,1,2-Trichloroethane  - P,  V
nja.035
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        TABLE 5-2.  DSS SELECTED CONSENT DECREE POLLUTANTS  (continued)




Trans-l,2-Dichloroethylene - P, I/R, V      Trichloroethylene  -  P, V

2,4-Dichlorophenol - P                      Trichlorofluoromethane -  V

1,2-Oichloropropane - P, I/R, V             2,4,6-Trichlorophenol - P

Dichlorodifluoromethane - V                 Vinyl Chloride  - P,  I/R,  V


  P - CWA priority pollutant
I/R - Ignitable or reactive compound
  V - Volatile compound
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         TABLE 5-3.  TOTAL INDIRECT FLOW RATES BY  INDUSTRIAL  CATEGORY

                                                               Total  Indirect0
                                                               Discharge Flow
                Industrial Category                                 (MGD)

Adhesives and Sealants                                                 2.7
Battery Manufacturing                                                  7.9
Coal, Oil, Petroleum Products, and Refining                           92.3
Dye Manufacturing and Formulation                                     11.3
Electrical and Electronic Components                                  33.5
Electroplating and Metal Finishing                                   575.7
Equipment Manufacturing and Assembly"                              4,507.0
Explosives Manufacturing                                               1.0
Gum and Wood Chemicals, and Related Oils                               3.5
Industrial and Commercial Laundries                                  526
Ink Manufacturing and Formulation                                      1.0
Inorganic Chemicals Manufacturing                                     18.5
Iron and Steel Manufacturing and Forming                             430.7
Leather Tanning and Finishing                                          6.4
Nonferrous Metals Forming                                             36.0
Nonferrous Metals Manufacturing1*                                      61.4
Organic Chemicals Manufacturing                                       65.9
Paint Manufacture and Formulation                                      0.8
Pesticides Manufacturing                                               4.3
Pharmaceuticals Manufacturing                                         48.0
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   TABLE 5-3.  TOTAL INDIRECT FLOW RATES BY INDUSTRIAL CATEGORY (continued)



                                                               Total Indirect0
                                                               Discharge  Flow
                Industrial Category                                 (MGD)


Photographic Chemicals and Film Manufacturing                          1.6

Plastics Molding and Forming                                          18.4

Plastics, Resins, and Synthetic Fibers                                21.2
Manufacturing

Porcelain Enameling                                                    5.6

Printing and Publishing                                               46.4

Pulp and Paper Mills                                               1,029.3

Rubber Manufacturing and Processing                                  128.2

Textile Mills                                                        339.2

Timber Products Processing                                             1.0



'Calculated from data found in Radian Memorandum, October 22, 1986; Subject:
 Estimate of Solvent Dischargers to POTW from the Electroplating  and  Metal
 Finishing and Equipment Manufacturing and Assembly  Industrial Categories,
 p. 4 and 10.

Calculated from Reference 2.

'Represents flow discharged from the industrial  category to the POTW.
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concentration can be calculated  from the  raw concentration profiles for each
category and the flows  for  each  category.   If only the categories of the
Industrial dischargers  are  known then it  is necessary to develop a default
flow weighted concentration profile  for the total  flow stream.
     To flow weight the raw concentration profiles developed for each
Industry, total flow rates  (indirect plus direct)  for each industry were  used.
Total industrial flow rates listed  by SIC code are available in the 1982
Census of Manufacturers'  (COM) subject series "Water Use in Manufacturing".2
Flow rate data gathered from this source  are summarized in Table 5-4 which
lists the Industrial categories, industrial category codes, total number  of
Indirect plus direct industrial  dischargers, and total industrial flow rates.
     Total flow rates for Adhesives  and Sealants,  Battery Manufacturing,
Explosives Manufacturing, Industrial and  Commercial Laundries, Ink
Manufacturing and Formulation, Leather Tanning and Finishing, and Printing and
Publishing are not available in  the  COM.   For these industries, total indirect
flow rates from the OSS were divided by the total  number of indirect
dischargers to get an average flow  rate per facility for these industrial
categories.  With this  average flow  rate  per facility, a total industrial flow
rate (by Industrial category code) was obtained by multiplying this average
flow per facility by the total number of  facilities in that industry (direct
plus Indirect dischargers).
     The following equation is used  to determine the flow-weighted
concentration of each pollutant  in  the feed:

Cj py «    SUB of concentration of pollutant i  multiplied by the flow rate of  industrial category code i
  '                         sun of flow rate from industrial category code j
                                                F'
where:
     C.I.FW -     flow-weighted  concentration of pollutant i
     C, ,  -     concentration  of pollutant t in the first industrial category
                code
     C, n  -     Concentration  of pollutant i in the nth industrial category
                code
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                    TABLE 5-4.  WATER  DISCHARGE STATISTICS1
Assigned
Industrial
Category
Industrial Category Code
Adhesives and Sealants6
Battery Manufacturing1*
Coal, Oil, Petroleum Products
and Refining
Dye Manufacturing and Formulation
Electrical and Electronic Components
Electroplating and Metal Finishing
Equipment Manufacturing and Assembly
Explosives Manufacturing6
Gum and Wood Chemicals, and
Related Oils
Industrial and Commercial Laundries'1
Ink Manufacturing and Formulation6
Inorganic Chemicals Manufacturing
Iron and Steel Manufacturing and
Forming
Leather Tanning and Finishing6
Nonferrous Metals Forming
Nonferrous Metals Manufacturing .
Organic Chemicals Manufacturing
Paint Manufacture and Formulation
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Total No.
Dischargers
(Direct and
Indirect)
307
170
236
75
208
872
105,772
28
10
68,800
460
301
259
158
201
162
211
41
Total Flow8
Discharged
(MGD)
2.8
9.0
692.4
30.9
26.5
68.8
5,763.0
7.0
6.5
528.0
2.1
743.4
1,867.1
7.2
76.1
117.4
343.5
2.1
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              TABLE 5-4.   WATER DISCHARGE STATISTICS (continued)1
Industrial Category
Pesticides Manufacturing
Pharmaceuticals Manufacturing
Photographic Chemicals and Film
Manufacturing
Plastics Molding and Forming
Plastics, Resins, and Synthetic
Fibers Manufacturing
Porcelain Enameling
Printing and Publishing6
Pulp and Paper Mills
Rubber Manufacturing and Processing
Textile Mills
Timber Products Processing
Assigned
Industrial
Category
Code
19
20
21
22
23
24
25
26
27
28
29
Total No.
Dischargers
(Direct and
Indirect)
18
112
25
219
184
91
38,763
600
175
620
223
Total Flow8
Discharged
(MGD)
15.3
87.1
15.7
33.6
331.3
10.8
46.5
1,760.2
87.4
103.7
68.8
"Zero dischargers, or dischargers to the ground (well, spray,  seepage)  were
 not included.

"Calculation from Domestic Sewage Study (OSS).
nja.035
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     F1    -   relative flow rate of wastewater from the first industrial
               category code
     Fn    -   relative flow rate of wastewater from the nth industrial
               category code

The relative flow rates (Fn)  used in the equation are the total  wastewater
flow rates obtained for each industry from the COM.  The concentration
variables used in the equation (Cf n) are obtained from the raw concentration
profiles developed for each industrial category.
5.1.3  Surface Impoundments and Collection System Components at POTW
     At POTW, the total flow to the collection system component or surface
impoundment consists of both municipal and industrial wastewater.  For this
reason, the concentration of pollutants in the industrial wastewater will be
diluted by the municipal flow.  (SIMS assumes that municipal wastewater does
not contain volatile organics.  If this is not the case, a pollutant
concentration profile for the municipal wastewater must be generated).
Therefore, it was necessary to develop a default value for the percentage of
Industrial flow in wastewater to POTW.  This value is used by the program to
adjust the raw industrial concentrations to account for the municipal flow to
the Impoundment.
     The contribution of municipal and industrial flow rates to the total feed
for approximately 1,600 POTW are listed in the 1984 NEEDS data base.3  Based
on this source, industrial flow rates were found to compose 19.5 percent of
the total flow rates to POTW on a national basis.  This factor will be used to
normalize the raw concentration profiles in cases where the impoundment or
collection system component is located at a POTW.  That is, if the total, but
not the industrial flow to the impoundment or collection system component is
known, the raw concentrations developed for each industrial category will be
multiplied by 0.195 to account for the dilution by non-industrial wastewater
sources.

5.2  DEPTH OF IMPOUNDMENT AND COLLECTION SYSTEM COMPONENT
     Depth of the impoundment or collection system component is also needed as
an input parameter for the emission models.  A correlation for  impoundments
was developed for the default depth from data in Metcalf and Eddy's Wastewater
Engineering.4  Several approaches were evaluated.  Plots of (1) retention time

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versus depth, (2) depth versus the ratio of flow rate to surface area, and
finally (3) flow rate versus depth were generated.  Data were used for four
types of treatment processes to generate the plots.  Table 5-5 lists these
processes and their applications.  Table 5-6 lists the respective ranges for
surface area, retention time, depth, and flow rate for each process.  Each
plot was generated by matching the minimum and maximum values in each range
for each parameter and each process.  That is, to generate the plot of flow
rate versus depth, the minimum value of the depth parameter in each process
was plotted versus the minimum value for flow rate in each process.  The
maximum value of the depth parameter in each process was plotted versus the
maximum value for flow rate in each process.
     The plot of flow rate versus depth was found to provide the best
correlation, giving a linear relationship between flow rate and depth.  The
four processes were broken into two groups, flowthrough and non-flowthrough
(or disposal) impoundments, because of the great differences in data ranges.
Anaerobic processes have such long retention times that they can be considered
as non-flowthrough, or disposal impoundments.  The other three processes are
flowthrough.  Figure 5-1 shows the plot of flow rate, Q, versus depth, D, for
flowthrough and disposal impoundments.  Given a specific flow rate, a default
depth can be determined by the following linear equations.

     Flowthrough    Q - 4673.300 - 3809.5          Q * 1446 m3/day
                    Q - 863.80                     0 < Q < 1446 m3/day

     Disposal       Q - 354.600 - 700              Q * 253 m3/day
                    Q - 101.20                     0 < Q < 253 m3/day

     In order to insure that the calculated default depth produces a
reasonable retention time for flowthrough impoundments, limits were placed on
retention times.  Table 5-7 presents the flowthrough impoundment retention
times.  These limits are used by the program to calculate minimum and maximum
depths based on the input flow and surface area.  The default depth is
compared to the minimum and maximum depths.  If the default depth does not
fall between the minimum and maximum depth values, then the default depth is
set equal to the minimum or maximum depth (whichever is closer).  If the user

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                       TABLE 5-5.  SURFACE IMPOUNDMENTS
        Type                     Common                     Application
Aerobic                   Maturation or               Used for polishing
                          tertiary pond               effluents from
                                                      conventional secondary
                                                      treatment processes such
                                                      as trickling filter or
                                                      activated sludge.
Aerobic -
Anaerobic                 Facultative pond            Treatment of untreated,
(oxygen source:                                       screened or primary
 algae)                                               settled wastewater and
                                                      industrial wastes.
Aerobic -
Anaerobic                 Facultative pond with       Treatment of untreated
(oxygen source:           mechanical aeration         screened or primary
 surface aerators)                                    settled wastewater and
                                                      industrial wastes.
Anaerobic
                          Anaerobic lagoon            Treatment of domestic
                          (pond), anaerobic           and industrial wastes.
                          pretreatment ponds
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        TABLE 5-6.  TYPICAL DESIGN PARAMETERS  FOR  SURFACE  IMPOUNDMENTS
   Type          Surface Area  (A)          T          Depth        FlowRate(Q)3
                        (m2)               (day)         (m)            (
Aerobic            10120 - 40470         5-20      1-1.5       2024 - 3035


Aerobic/           10120 - 40470         7-30       1-2        1446 - 2698
  Anaerobic (Oxygen Source:  Algae)


Aerobic/           10120 - 40470         3-10       2-6        6747 - 24282
  Anaerobic (Oxygen Source:  Aerators)


Anaerobic           2020 - 10120        20  -  50      2.5  - 5        253 - 1012


"Flow rate calculated by using available ranges.  Q » V/T - AD/T
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                                     (O
                                                _e
                                                —j
                                                 a.

                                                O
                                                 3
                                                 (/I
                                           8-
                                          cS
                                                LO
                                                ai
                                                a>
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         TABLE 5-7.  LIMITS ON  FLOWTHROUGH IMPOUNDMENT RETENTION TIME
Impoundment Type
Quiescent
Aerated
Activated Sludge
Diffused Air
Oil Film Layer"
Retention Time
Minimum
10 days
5 days
5 hours
1 hour
10 days
Limits
Maximum
30 days
10 days
10 hours
3 hours8
30 days3
"Reference 5.

''Retention times for oil film layer systems were  assumed  to  be the same as for
 quiescent impoundments.
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manually inputs a depth which falls outside the minimum and maximum values
± 10 percent, the program will use the manually input depth but will flag the
input for the user.
     The above correlations should only be used if no information is available
to estimate the actual depth of the impoundment on-site.  Most of the
information used to develop these correlations was taken from data for
impoundments such as lagoons, ponds or large biodegradation units where depth
is variable and difficult to measure accurately.  Therefore, if a facility can
measure the depth or has a smaller impoundment or an impoundment which has a
fairly constant depth, actual depth measurements should be used over the
default.
     Default depths used by SIMs for junction boxes, lift stations, and sumps
are presented in Table 5-8.6  In addition,  the default weir height is also
presented.6  Table 5-8 also presents a range of depth and height for the above
collection system components.  Defaults should only be used if actual data is
unavailable.

5.3  OTHER INPUT PARAMETERS REQUIRED BY THE EMISSION MODELS
     Section 5.1 and 5.2 discussed the development of concentration and depth
defaults .required for use in the models.  The purpose of this section is to
provide Information on the default values developed during the TSDF project
for the other Input parameters required by the model.
     The types of other default parameters fall into two categories:  1)
pollutant-specific parameters, and 2) site-specific parameters.  The
pollutant-specific default parameters are contained in Appendix C.  These
parameters include physical properties (i.e., diffusivities, vapor pressures)
which are specific to a particular pollutant.  Site-specific parameters and
defaults for these parameters are provided in Table 5-9.
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       TABLE  5-8.   COLLECTION SYSTEM DEFAULT DEPTH AND HEIGHT (WEIRS)6
                                          	 Defaults8 	
                                          Depth         Height       Range
 Collection System Component               (m)           (m)           (m)


         Junction Box                      0.9           ---        0.6-1.2


         Lift Station                      1.5           ---        1.2-1.8


         Sump                              1.5           ---           NA


         Weir                              ---           1.8        0.9-2.7


Taken as the average of the dataset.

NA - Not Available
nj«.035                                5-19

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                TABLE 5-9.  SITE-SPECIFIC DEFAULT PARAMETERS6'7
 Default
Parameter
                   Definition
    Default Value
General

   T      Temperature of water

   U10     Windspeed

Biotreatment Systems

   b,     Biomass concentration (for biologically
              active systems)

              Quiescent treatment systems

              Aerated treatment systems

              Activated sludge units
 POUR
 d(d)
          Total power to aerators
               (for aerated treatement systems)
               (for activated sludge)

          Rotational speed of impeller
               (for aerated treatment systems)

          Impeller diameter
               (for aerated treatment systems)

          Turbulent surface area
               (for aerated treatment systems)
               (for activated sludge)

          Oxygen transfer rating to surface  aerator
               (for aerated treatment systems)

          Oxygen transfer correction factor
               (for aerated treatment systems)
Diffused Air Systems

   Q.     Diffused  air  volumetric  flow rate
                                                                 25'C

                                                               4.47  m/s
      0.05 g/1

      0.30 g/1

      4.0  g/1


  0.75 hp/1000 ft3
    2  hp/1000 ft3

126 rad/s  (1200 rpm)


    61 cm  (2 ft)



    0.24 (A) m2
    0.52 (A) m2


  3  Ib oxygen/hp-hr


        0.83



   0.0004 (V) m3/s
 nja.035
                                      5-20

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          TABLE 5-9.  SITE-SPECIFIC  DEFAULT PARAMETERS (continued)6'7
 Default
Parameter
Definition
Default Value
Oil Film Layers
MWojl Molecular weight of oil
Dojl Depth of oil layer
Voil Volume of oil
Qoil Volumetric flow rate of oil
pojl Density of oil
FO Fraction of volume which is oil
Junction Boxes
Va,, Turbulent surface area
Lift Station
Vav Turbulent surface area
282 g/gmol
0.001 (V/A) m
0.001 (V) m3
0.001 (Q) m3/s
0.92 g/cm3
0.0013

1.0 (A) m2

1.0 (A) m2
"Reference 8.
nja.035
                  5-21

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5.4  REFERENCES

1.   Science Applications International Corporation.  Domestic Sewage Study
     (DSS) EPA 68-01-6912.  U. S. Environmental Protection Agency, Analysis
     and Evaluation Division, Washington, D. C., October 1985.

2.   1982 Census of Manufacturers, MC82-S-6 subject series, "Water Use  in
     Manufacturing", U. S. Department of Commerce, Bureau of the Census, March
     1986.

3.   1984 NEEDS survey to Congress:  Assessment of Publicly Owned Wastewater
     Treatment Facilities in the United States.  U. S. EPA Office of Municipal
     Pollution Control, Municipal Facilities Divisions, Washington, D.  C.,
     February 1985.

4.   Metcalf, and Eddy.  Wastewater Engineering Treatment/Disposal/Reuse.
     McGraw-Hill Book Company, New York, NY, 1979.

5.   Eckenfelder, W., M. Goronszy, and T. Quirk.  The Activated Sludge
     Process:  State-of-the-Art.  CRC Critical Reviews in Environmental
     Control.  15(2):148.1984.

6.   Industrial Wastewater Volatile Organic Compound Emissions -- Background
     Information for BACT/LAER Determinations.  REVISED DRAFT.  U. S.
     Environmental Protection Agency, Control Technology Center, Research
     Triangle Park, North Carolina, January 1990.

7.   Hazardous Waste Treatment, Storage, and Disposal Facilities (TSDF)  -- Air
     Emission Models.  U. S. Environmental Protection Agency, Office of Air
     Quality Planning and Standards, Research Triangle Park, North Carolina.
     DRAFT.  April, 1989.
nja.035                                5-22

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8.   VOC Emissions from Petroleum Refinery Wastewater Systems  --  Background
     Information for Proposed Standards.  U. S. Environmental  Protection
     Agency, Office of Air Quality Planning and Standards,  Research  Triangle
     Park, North Carolina.  EPA-450/3-85-001a.  February  1985.  p. 3-39.
 nja.035                                 5-23

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                      6.0  EMISSION ESTIMATION PROCEDURE

     This section discusses the emissions estimation procedure used by the
computer program.  The equations used were previously discussed in
Section 4.0, and the development of default parameters were discussed in
Section 5.0.  In this section the actual step by step calculation procedure  is
explained, and example calculations are presented.
     SIMS is designed for collection and treatment systems in series.
Although the default parameters for concentration assume the surface
impoundment or collection system is the first portion of the treatment system,
there may be cases where it is desired to estimate emissions from an
impoundment or collection system component which is not the first unit.  The
model can still be used in these cases if all collection or treatment systems
prior to the unit are modeled.  The program then adjusts the concentration
profile to account for the air emissions from the previous treatment or
collection system cycle.
     Figure 6-1 shows a flow diagram of the SIMS program structure used in
defining the treatment and collection system components.  After all parameters
are defined for the user's system, VOC emissions can be estimated.  There are
18 different potential estimation models:

     1)   Flowthrough, aerated, biological system,
     2)   Flowthrough, non-aerated, biological system,
     3)   Flowthrough, aerated, non-biological system,
     4)   Flowthrough, non-aerated, non-biological system,
     5)   Flowthrough, diffused air, biological system,
     6)   Flowthrough, diffused air, non-biological system,
     7)   Flowthrough, oil-film layer, non-biological system,
     8)   Flowthrough, junction box,
     9)   Flowthrough, lift station,
     10)  Flowthrough, sump,
     11)  Flowthrough, weir,
     12)  Disposal, aerated, biological system,
     13)  Disposal, non-aerated, biological system,
     14)  Disposal, aerated, non-biological system,
nja.035                                 6-1

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feffh*
fSsJ li.'S
oSaflspdo:
I I I I  I I I.I
[Ji
                       1
                                  45 "3
                                  JJ.SJ

                                                 *«
                                •^1
                                
                                                              u.
                                               35"S5"8 5
                            6-2
                                                  lll

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     15)  Disposal, non-aerated, non-biological system,
     16)  Disposal, diffused air, biological system,
     17)  Disposal, diffused air, non-biological system, and
     18)  Disposal, oil film layer, non-biological system.

     For clarity of how the VOC emissions are estimated, six examples are
presented in this chapter for the following scenarios:

      I.  Disposal, non-aerated, non-biological impoundment,
     II.  Flowthrough, aerated, biological impoundment,
    III.  Flowthrough, diffused air, biological impoundment,
     IV.  Disposal, oil film layer impoundment,
      V.  Flowthrough, junction box, and
     VI.  Flowthrough, weir.

     The first step of the program is to INPUT information to define the
system.  STUDY is used to name the system and to input the wastewater flow
rate.  As noted in Figure 6-1, all bold type indicate minimum information
required by SIMS.  IMPOUNDMENTS is chosen next to define the impoundment or
collection system component or series of impoundments and/or collection system
components and their emission model parameters.  ADD allows the.user to select
an Impoundment or collection system type, define the surface area, and change
any emission model default parameters.  Once the impoundment is defined,
POLLUTANTS is chosen to define the pollutant concentration profile.  If the
pollutant concentration profile is known, the user will simply ADD all
pollutants and their respective concentrations to a pollutant list for the
system.  (There are 149 chemicals in the SIMS chemical database to choose
from).  If the user does not have information on the pollutant concentration
profile, INDUSTRIES is chosen to define it.  Under INDUSTRIES, the user is
required to select the industry category(ies) which discharge to the system.
     The user must first match SIC codes with the corresponding industrial
category(ies), which are defined in Appendix A.  The assigned code addresses
data collected for that particular industrial category.  For INDUSTRIES, the
user must also specify if the impoundment or collection system component is at
a publicly owned treatment work (POTW).  If the impoundment is at a POTW and
only the total flow is known, the percent industrial flow will be estimated

nja.035                                 6-3

-------
since the total flow is the sum of municipal and industrial wastewater.   (SIMS
assumes no volatile organics are present in municipal wastewater.  If this is
Incorrect, the user must supply the concentration profile).  These parameters
will be given a default value if no information is supplied.
     After the treatment and/or collection system is defined, CALCULATE runs
the program to calculate the individual and overall mass transfer
coefficients, and the total VOC emissions from the system.
     The following six examples present the calculation steps involved to
estimate VOC emissions using SIMS.  All of the six example calculations will
be performed using the information provided in Table 6-1.  For clarity, the
concentration profile for the six examples will be calculated first.  (If the
concentration profile has already been determined, INDUSTRIES need not be
used.  If only a partial list of pollutants and their concentrations is known,
ADD allows the user to add pollutants or change the default concentration).
Then, assuming each impoundment or collection system is independent, VOC
emissions will be calculated for a selected compound.  Calculation of
Impoundments and/or collection system components in series will not be shown
1n this chapter.  However, all emission calculations for any one unit are
Identical 1f calculated in series.  The effluent concentration from the first
Impoundment or collection system component is simply used as the inlet
concentration to the next unit.

Calculation of Concentration Profile
     From Table 6-1, there are three industrial flow rates discharging to the
Impoundment or collection system component.  The industrial category codes for
each discharge were obtained from Appendix A based on known SIC codes for each
discharge.  Based on inputted industry codes, SIMS will automatically assign a
concentration profile.
     If the impoundment is at a POTW, current concentrations will be assigned.
A "current" concentration accounts for pretreatment of an  industrial waste
before 1t 1s discharged to a POTW.  For this example, the surface impoundment
is not at a POTW and the raw concentration is used.  (See Section 5.1 for a
description of "raw" and "current" concentrations).  Table 6-2 presents the
concentration profile for each industry category.  To calculate the total
concentration for each pollutant, the flow rate for each category is needed.
nja.035                                 6-4

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                        TABLE 6-1.  EXAMPLE MODEL DATA
          Scenario
  Total Flow       Total Surface    Depth
Rate (Q), m3/s    Area (A), m2        M
I.

II.

III.

IV.
Disposal, non-aerated,
non-biological impoundment
Flowthrough, aerated,
biological impoundment
Flowthrough, diffused air,
biological impoundment
Disposal, oil film layer,
0.001a

0.0623b

0.0075°

0.0623b
9,000"

17,652b

100C

900C
NA

NA

4

2
        impoundment

  V.  Flowthrough,  junction  box      0.00252d

 VI.  Flowthrough,  weir              0.00252'
                     0.656d           0.9°

                    height -  4  ft"
Number of Industrial flow rates discharged to impoundment6 - 3

SIC codes and industrial category for each industrial flow rate  into  the
 Impoundment0

                                                          Industrial
SIC Code
2865
2879
2869
Description Cateaorv Code
Dye Manufacture and Formulation
Pesticides Manufacture
Organic Chemicals Manufacturing
4
19
17
"Reference 2,  disposal  impoundments.
Reference 1,  aeration  basin dimensions.
°Random choice.
 Reference 1,  junction  box dimensions.
"Reference 1,  weir dimension.
 From Appendix A.

NA - Not Available by User.
nja.035
    6-5

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                       TABLE 6-2.  CONCENTRATION PROFILE
Industrial Category: Dye Manufacture
and Formulation
Concentration
Compound (g/ar1)
Acrolein
Benzene
Bia(2-ethyl Hexyl) phthalate
Bromonethane
Butyl Benzyl phthalate
Carbon tetrachloride
Chlorobenzene 7.86 x 10''
Chloroform
Chloromethane
Oibutylphthalate
1.2 dicnlorobenzane 9.6
1,4 dichlorobenzene 16.32
1,2 dichloroethane
2,4 dichloropbenol
Diethyl Phthalate
Ethyl Benzene
Methylene chloride
Sapthalene
PCB'i 0.0187
Phenol 0 . 179
1,1,2,2 tetrachloroethane
Tetrachloroethylene 1 . 87
*
Toluene
1,2,4 Trichlorobenzene 8.44 x 10°
1,1,2 Trichloroethane
2,4,6 Trichlorophenol
Vinyl chloride
Organic Chemicals Pesticides
Manufacturing Manufacture
Concentration Concentration
Cg/iff1) (t/m")
2.6 x lO-
ll. 68 9.13 x 10-'
8 . 02
4.25 x 10°
8.02
1.06 0.143
2.0 x ID'1
9.06 1.3 x 10°
0.15 0.02
5 x ID'4
1.45 x 10-' 0.0878
~
3.83 x 10-
0.724
3.50 X ID'5
8.25 5.44 x 10-
1.04 1.09
8.02
—
27.30 0.108
9.98 x 10-
1.04 4.35
14.32 48.31
.-
1.51
5.97 x 10°
0.102
Total
Concentration
2.29 x
10.29
7.07
3.74 x
7.07
0.940
7.97 x
7.98
0.133
4.41 x
0.763
1.29
1.53 x
2.90 x
3.08 x
7.27
0.960
7.07
1.48 X
24.07
8.79 x
1.22
14.55
6.67 x
1.33
2.39 x
8.99 r.
io-4


10-'


10-'


10-


10-'
10-'
10-'



10°

10-'


10-

10-
10-
nja.035
6-6

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     SIMS automatically assigns a default value for the industrial flow rates,
depending on whether the impoundment is at a POTW or not.  (Municipal flow
must be accounted for if the impoundment is at a POTW).  The user cannot
override the percent of total flow from each industrial category, as this
determines the default concentration profile.  The default fraction of total
industrial flow rates are the following:

           Industrial                                   Fraction  of
            Category            Industrial           Total Industrial
              Code               Category               Flow Rate
               4             Dye Manufacture               0.079
                             and Formulation
               17            Organic  Chemicals             0.881
               19            Pesticides                    0.040
                             Manufacturing

     The total concentration for each pollutant as shown in Table 6-2 is
weighted by flow rate as presented in Section 5.1.2.
     The remainder of this chapter presents sample VOC emission calculations
for six scenarios assuming the above concentration profile (Tables 6-3 through
6-8 provide scenarios for estimation models 15, 1, 5, 18, 8,  and  11,
respectively).  For simplification, all emission calculations will be
performed for benzene only.  The following is the format for calculating
emissions for each scenario:

     I.   User Supplied Information
    II.   Defaults
   III.   Pollutant Physical Property Data and Water, Air, and Other
          Properties
    IV.   Calculate Individual Mass Transfer Coefficients
     V.   Calculate Equilibrium Mass Transfer Coefficient
    VI.   Calculate the Overall Mass Transfer Coefficient
   VII.   Calculate VOC Emissions
nja.035                                 6-7

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          TABLE  6-3.   VOC EMISSION CALCULATIONS FOR A NON-AERATED,
                     NON-BIOLOGICAL, DISPOSAL  IMPOUNDMENT
I.    User Supplied Information
     Q - 0.001 m3/s (86.4 m3/day)
     A -  9,000 m2

II.  Defaults
     A.   Depth (from Section 5.2)
          D - Q/101.2   for  0 < Q <  253  m3/day
          D - 86.4/101.2
          D - 0.854 m
     B.   Concentration (see Table 6-2)
          Co, Benzene - 10.29 g/m3
     C.   Emission Model  Parameters
          U10 - 4.47 m/s
            T - 25°C  (298°K)

III. Pollutant Physical Property Data and Water,  Air, and Other Properties
     A.   Benzene
                     9-8 x lO'6 cm2/s
                  «* 0.0055 atm-m3/gmol
     B.   Water,  Air,  and  Other Properties
              pa - 1.2 x 10"3 g/cm3
              jia - 1.81 x 10"4 g/cm-s
                  8.5 x lO'6 cm2/s
nja.035                                 6-8

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           TABLE 6-3.  VOC EMISSION CALCULATIONS  FOR A NON-AERATED,
               NON-BIOLOGICAL,  DISPOSAL IMPOUNDMENT  (continued)
              R » 8.21 x 10"5 atm-m3/gmol
IV.  Calculate Individual  Mass Transfer Coefficients
     A.   Calculate  kt (see Table  4-3)
          For U10 > 3.25 m/s and F/D >  51.2
          F/D -  (4A/*)°-5/D - (4(9,000)/«)°-5/0.854  » 125.3
          kt(m/s) - 2.611  x 10*7(4.47 m/s)2[(9.8 x 10'6 cm2/s)/
                     8.5  x  1
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           TABLE 6-3.   VOC EMISSION CALCULATIONS FOR A NON-AERATED,
               NON-BIOLOGICAL, DISPOSAL  IMPOUNDMENT (continued)
     Keq - (0.0055 atm-m3/gmol)/[(8.21 x 10'5 atm-m3/gmol-°K)(298°K)]
     Keq « 0.225

VI.  Calculate the Overall Mass Transfer Coefficient
     1/K (m/s) - l/kt + l/(kgKeq)
     1/K (m/s) - l/(5.74 x 10~6 m/s) + l/[(6.47 x 10'3  m/s)(0.225)]
           .  K - 5.72 x 10'6 m/s
VII. Calculate VOC Emissions  for  a  Non-Aerated,  Non-Biological, Disposal
     Impoundment  (see Table 4-1)
     N (9/s) - [1 - exp(-KAt/V)]VCo/t
     1)   Calculate volume, V:
          V - A*D - (9,000 m2)(0.854 m) -  7,686  m3
     2)   Calculate retention time,  t:
          t » V/Q - (7,686 m3)/(0.001 m3/s) - 7,686,000 s
     N (g/S) - [1 - exp(-(5.72  x  10'6 m/s)(9,000 m2)(7,686,000 s)/(7,686 m3))]
               [(7,686  m3)(10.29  g/m3)/(7,686,000 s)]
     N - 0.01029  g/s
 nja.035                                6-10

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           TABLE 6-4.   VOC EMISSION CALCULATIONS FOR A FLOWTHROUGH,
                        AERATED, BIOLOGICAL IMPOUNDMENT
I.   User Supplied Information
     Q - 0.0623 m3/s (5382.7 m3/day)
     A « 17,652 m2

II.  Defaults
     A.   Depth (from Section 5.2)
       -  D (m) - (Q + 3809.5)4673.3
          D (m) - (5382.7 + 3809.5)/4673.3
             D  - 1.97 m
     B.   Concentration (see Table  6-2)
          Co, Benzene - 10.29 g/m3
     C.   Emission Model Parameters
           U10  - 4.47 m/s
             T - 25°C  (298°K)
            b,  - 0.3 g/1 (300 g/m3)
             J - 3 Ib 02/hp-hr
          POWR -0.75 hp/1,000  ft3  (V)
            Ot  - 0.83
           Vat  «0.24 (A)
             d - 61 cm, d* - 2  ft
             w - 126 rad/s
            N.  - POWR/75 hp
nja.035                                 6-11

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           TABLE 6-4.  VOC EMISSION CALCULATIONS  FOR A FLOWTHROUGH,
                  AERATED, BIOLOGICAL IMPOUNDMENT (continued)
III. Pollutant Physical  Property Data and Water, Air, and Other  Properties
     A.   Benzene
           Dw.benzen. -*'**  W* Cm2/S
                    ' °-088  Cms
             Hben2ene - 0.0055  atm-m3/gmol
                      5-28 *  1°"
           Ks.benz*n. '  13'6
     B.   Water, Air,  and Other Properties
             p. - 1.2 x 10'3 g/cm3
             pL - 1 g/cm3 (62.4 Ibyft3)
             l»a - 1.81 x 10"4 g/cm-s
           Doz,« - 2.4 x 10'5 cm2/s
          D.th.r - 8-5 x 10"6 cm2/s
            MWL - 18 g/gmol
            MW. - 29 g/gmol
             gc - 32.17 lb(i-ft/lbf-s2
               R - 8.21 x 10"5 atm-m3/gmol
IV.  Calculate  Individual  Mass Transfer Coefficients
     Because  part  of the impoundment is turbulent and  part  is  quiescent, the
     overall  mass  transfer coefficient is determined as  an  area weighted
     average  of the turbulent and quiescent overall mass transfer
     coefficients.
nja.035                                 6-12

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           TABLE 6-4.  VOC EMISSION CALCULATIONS FOR A FLOWTHROUGH,
                  AERATED, BIOLOGICAL  IMPOUNDMENT (continued)
     A.   Calculate kt (see Table  4-4)
          kt(m/s) - [(8.22 x  10'9)J(POWR)(1.024)T'20Ot(106)
          1)   Calculate  POWR:
               POWR  (hp)  - 0.75 hp/1,000 ft3 (V)
               V  (m3) - A*D -  (17,652 m2)(1.97  m)
               V  - 34,774 m3
               POWR  -  (0.75 hp/1,000 ft3)(ft3/0.028317 m3) (34774 m3)
               POWR  -  921 hp
          2)   Calculate  Vav:
               Vav (ft2) - 0.24 A
               Vav - 0.24(17,652 m2) (10. 758 ft2/m2)
               Va,, « 45,576 ft2
                   - [(8.22  x  10'v)(3 Ib02/hp-hr)(921 hp)(1.024);"'<:uj(0.83)
                     (106>(18 g/gmol)/((45,576 ft2)(l g/on3))]
                     [(9.8 x  10'6 cmz/s)/(2.4  x  10'5 cm2/s)]0'5
          kt (m/s) - (0.00838)(0.639)
                 kt - 5.35  x  10~3 m/s
     B.   Calculate  kg  (see  Table  4-4)
          ka (m/s) - (1.35 x 10'7) Re1-42p°-*ScB0-5Fr'0-21DaMWa/d
          1)   Calculate Reynold's Number, Re:
               Re  »  d^p^jij
               Re  -  (61 cm)2(126  rad/s)(1.2 x 10"3 g/cm3)/(1.81  x 10"4  g/cm-s)
               Re  -  3.1 x 106

nja.035                                 6-13

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          TABLE 6-4.  VOC  EMISSION CALCULATIONS FOR A FLOWTHROUGH,
                 AERATED,  BIOLOGICAL IMPOUNDMENT (continued)
          2)    Calculate power number, p:
               p - (0.85)(POWR)(550 ft-lb/s-hpVNJg^p.d'V)
               Na -  POWR/75 hp (default)
               p - [0.85 (75 hp)(550 ft-lbf/s-hp)(32.17  lbM-ft/1bf-s2)]/
                   [(62.4 lb)B/ft3)(2  ft)5(126 rad/s)3]
               p - 2.8 x 10"4
          3)    Calculate Schmidt Number on  the  gas  side, ScG:
               Scc - (1.81 x 10"4 g/cm-s)/[(1.2 x 10"3 g/cm3)(0.088 cm2/s)]
               ScG - 1.71
          4)   Calculate Froude Number,  Fr:
               Fr - dV/gc
               Fr - (2 ft) (126 rad/s)2/(32.17  Ib^-ft/lb,-*2)
               Fr - 990
          ka (m/s) - (1.35 x 10'7(3.1  x 106)1'42(2.8  x  10'4)°-4(1.71)°-5(990)'0-21
                    (0.088 cm2/s)(29 g/gmol)/(61  cm)
                kg » 0.109 m/s

     Quiescent Surface Area of Impoundment
     A.   Calculate kt (see Table 4-3)
          U10 > 3.25 m/s  and F/D  >  51.2
          F/D - (4A/*)°-5/D
              - (4(17,652 m2)/*)°-5/1.97  m
              - 76.1
nja.035                                 6-14

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           TABLE 6-4.  VOC EMISSION  CALCULATIONS FOR A FLOWTHROUGH,
                  AERATED, BIOLOGICAL IMPOUNDMENT (continued)
          kt (m/s) -  (2.611  x 10'')U1(
          kt (m/s) -  (2.611  x 10'7)(4.47 m/s)2[(9.8  x 10"6 cm2/s)/
                     (8.5 x 10'*  cm2/s)]2/3
                 kt -  5.74  x  10"6 m/s
     B.   Calculate  kg  (see  Table 4-3)
          kg - (4.82  x  lO'3)U100-7BSc8"°-*7dt"0-11
          1)   -Calculate the Schmidt Number on  the  gas side, ScG:
               SCG *  Ha/(Pa^a) * 1-71 (same as for turbulent impoundments)
          2)   Calculate the effective diameter, de:
               d. (m) -  (4AA)°-5
               d, (m) -  (4(17,652 m2)/it)°'5
                   de -  149.9 m
          k, (m/s) -  4.82  x  10'3  (4.47 m/s)0'78  (1.71)'*67 (149.9 m)'0'11
                 kg -  6.24  x  10"3 m/s

V.   Calculate Equilibrium Mass Transfer Coefficient
     Keq -  H/RT
     Keq -  (0.0055 atm-m3/gmol)/[(8.21 x 10"5  atm-m3/gmol-°K) (298°K)J
     Keq -  0.225
nja.035                                 6-15

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           TABLE 6-4.  VOC EMISSION CALCULATIONS FOR A  FLOWTHROUGH,
                  AERATED, BIOLOGICAL IMPOUNDMENT  (continued)
VI.  Calculate the Overall Mass  Transfer Coefficient
     Turbulent Surface Area  of  Impoundment
     1/KT (m/s) - l/kt + l/(kgKeq)
     1/KT (m/s) - l/(5.35 x  10'3 m/s)  + 1/[(0.109)(0.225)]
             KT « 4.39 x 10'3 m/s

     Quiescent Surface Area  of  Impoundment
     1/K, (m/s) - l/kt + l/(kgKeq)
     1/K,, (m/s) - l/(5.74 x  10'6 m/s)  + l/[(6.24 X 10'3  m/s) (0.225)]
             Kg - 5.72 x 10'6 m/s

     Overall Mass Transfer Coefficient Weighted bv Area
   .  K  (m/s) » (KA + W/A
          AT - 0.24A
          A,, - (1 -  0.24)A
     K  (m/s) - [(4.39 x  10"3 m/s)(0.24 A)  +  (5.72  x  10'6 m/s)(l - 0.24)A]/A
           K - 1.06  x 10'3 m/s

VII. Calculate VOC  Emissions for an Aerated, Biological, Flowthrough
     Impoundment  (see Table  4-1)
     N  (g/s) - KA[-(K,(KA/Q  + 1) +  VKmaxbj/Q -  Co) +
               ((KS(KA/Q + 1) + VKmaxbj/Q  -  Co)2 + 4(KA/Q +  1)  *
               (KsCo))°-5]/(2(KA/Q  + 1))
nja.035                                 6-16

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          TABLE  6-4.   VOC  EMISSION CALCULATIONS FOR A FLOWTHROUGH,
                 AERATED,  BIOLOGICAL IMPOUNDMENT (continued)
     1)   Calculate KA/Q + 1:
          (KA/Q + 1) - (1.06 x 10"3  m/s)(17,652  m2)/(0.0623  m3/s) +  1
          (KA/Q + 1) - 301.3
     2)   Calculate VKmaxb,/Q:
          VKmaxb/Q - (34,774 m3)(5.28 x 10*6 g/g-s)(300 g/m3)/
                     (0.0623 mVs)
          VKmaxbyq » 884.1
     N (g/s) - (1.06x 10'3  m/s)(17,652 m2)[-((13.6 g/m3)(301.3) + (884.1)  -
               10.29 g/m3)  + (((13.6 g/m3)(301.3)  +  (884.1)  - 10.29 g/m3)2 +
               4(301.3)((13.6 g/m3)(10.29 g/m3)))0'5]/(2(301.3))
     N (g/s) - (18.71)[-4971.5 + 4988.4]/(602.6)
           N - 0.52 g/s
nja.035                                6-17

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          TABLE 6-5.  VOC EMISSION  CALCULATIONS FOR A DIFFUSED AIR,
                      BIOLOGICAL, FLOWTHROUGH IMPOUNDMENT
I.    User Supplied Information
     Q - 0.0075 m3/s
     A - 100 m2
     D - 4m
     b,  - 4,000 g/m3
II.  Defaults
     A.   Depth - User has  supplied  the depth above.
     B.   Concentration  (see  Table 6-2)
     C.   Emission Model  Parameters
           U10 - 4.47 m/s
             T - 25°C  (298°K)
            b, - 4.0 g/1  (4,000 g/m3)  -  User supplied
            QA - 0.0004(V) -  (0.0004) (100m2) (4m) =• 0.16 m3/s
III. Pollutant Physical  Property Data and Water, Air, and Other Properties
     A.   Benzene
                     -  9-8 x ID'6 cm2/s
              Hb«uene *  0.0055 atm-m3/gmol
                       5-28 x 10'6 g/g-s
nja.035                                 6-18

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          TABLE 6-5.   VOC EMISSION CALCULATIONS  FOR A DIFFUSED AIR,
                BIOLOGICAL, FLOWTHROUGH IMPOUNDMENT  (continued)
     B.   Water, Air,  and Other Properties
             pa ' 1.2  x  10"3 g/cm3
             pL - 1 g/cm3
             (ia - 1.81 x 10~4 g/cm-s
   L - 8.93 x 10"3 g/cm-s
.th.r
          D     - 8.5 x  10'6 cm2/s
              R- 8.21 x  10"5 atm-m3/gmol -°K
IV.  Calculate  Individual  Mass Transfer Coefficients
     A.   Calculate  kt  (see  Table 4-3)
          U10 >  3.25  m/s and F/D < 14
          F/D -  (4A/*)°'5/D
              -  (4(100  m2)A)°'5/4 m
              -  2.8
          kt (m/s) -  (1.0  x  10'6) +  (144 x  10"4)U*2-2ScL'0'5
                for U* <  0.3  m/s
                U"  (m/s)  -  0.01(U10)(6.1 + 0.63U10)°'5
                U*  (m/s)  -  0.01(4.47 m/s)(6.1 + 0.63(4.47 m/s))°'5
                      U*  «  0.133
          1)    Calculate Schmidt Number on  the  liquid side, ScL:
               ScL -  (8.93  x 10"3 g/cm-s)/[(l  g/cm3) (9. 8 x 10'6  cm2/s)]
               ScL « 911
                                            2.2,m i >-0.5
          kt (m/s) -  (1.0  x  10'6) +  (144  x  10'4)(0.133)2-2(911)
nja.035                                 6-19

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          TABLE 6-5.  VOC  EMISSION CALCULATIONS FOR A DIFFUSED AIR,
                BIOLOGICAL, FLOWTHROUGH  IMPOUNDMENT (continued)
                             '*
               kt - 6.64 x 10'  m/s
B.   Calculate  kg  (see Table  4-3)
     kfl (m/s) - (4.82 x  lO-3)U10°-7
     1)   Calculate Schmidt Number on the gas  side,  ScQ:
          kfl (m/s) - (4.82 x lO-3)U10°-78ScG'°-6V-11
               ScG - (1.81 x 10'4 g/cm-s)/[(1.2 x  10'3 g/cm3)(0.088 cm2/s)]
               ScG - 1.71
          2)   Calculate  the effective diameter, de:
               d. (m) - (4A/*)°-5
               d. (m) - (4(100 m2)/*)0'5
                   d. - 11.3  m
          kg (m/s) - 4.82 x  10^3 (4.47 m/s)0-78  (1.71)"0'67  (11.2  m)'0'11
                 kg - 8.29 x  10"3 m/s

V.   Calculate Equilibrium Mass Transfer Coefficient
     Keq » H/RT
     Keq - (0.0055  atm-m3/gmol)/[(8.21 x 10"5  atm-m3/gmol-°K)(298°K)]
     Keq - 0.225

VI.  Calculate the  Overall  Mass Transfer Coefficient
     1/K - l/kt  + l/(kgKeq)
     1/K - l/(6.64  x 10'6 m/s) + l/[(8.29 x 10'3)(0.225)]
       K - 6.62  x  10"6 m/s
nja.035                                 6-20

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          TABLE 6-5.   VOC  EMISSION CALCULATIONS FOR A DIFFUSED AIR,
                BIOLOGICAL, FLOWTHROUGH  IMPOUNDMENT (continued)
VII. Calculate VOC  Emissions  for a Diffused Air, Biological, Flowthrough
     Impoundment
     N (g/s) - (KA  +  QAKeq)[-(Ks((KA + QAKeq)/Q + 1) + VKmaxb,/Q  - Co)  +
               ((K,((KA + QAKeq)/Q + 1) + VKmaxb,./Q - Co)2 +
               4((KA  +  QAKeq)/Q  +  l)(KsCo))°-5]/(2((KA + QAKeq)/Q + 1))
     1)   Calculate KA  +  QAKeq):
          (KA + QAKeq) -  (6.62 x 10'6 m/s)(100 m2) + (0.16 m3/s)(0.225)
          (KA + QAKeq) -  0.03666 m3/s
     2)   Calculate (KA + QAKeq)/Q:
          (KA + QAKeq)/Q  -  (0.03666 m3/s)/(0.0075 m3/s)
           (KA + QAKeq)/Q - 4.1
     3)    Calculate  VKmaxb,/Q:
           VKmaxb,/Q -  (400 m3)(5.28 x 10'6 g/g-s)(4,000 g/m3)/(0.0075m3/s)
           VKmaxb,/Q -  1126.4  g/m3
     N  (9/s) -  (0.03666  m3/s)[-((13.6 g/m3)(4.888  +  1)  + 1126.4 g/m3 -
                10.29  g/m3) +  (((13.6 g/m3)(4.888 + 1)  + 1126.4 g/m3 -
                10.29  g/m3)2 + 4(4.888 +  1)(13.6 g/m3)(10.29
                (2(4.888  +  1))
     N  (g/s) -  (0.03666)[-1196.2 + 1197.61/11.78
           N -  4.28  x 10"3 g/s
nja.035                                 6-21

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       TABLE 6-6.  VOC EMISSION CALCULATIONS  FOR A DISPOSAL IMPOUNDMENT
                            WITH AN OIL  FILM  LAYER
I.   User Supplied Information
     Q - 0.0623 m3/s
     A - 900 m2
     D - 2 M

II.  Defaults
     A.   Depth - User has supplied the  depth  above.
     B.   Concentration  (see Table 6-2)
     C.   Emission Model Parameters
           U10- 4.47 m/s
             T - 25°C  (298°K)
            FO • 0.001

III. Pollutant Physical Property  Data  and Water,  Air,  and Other Properties
     A.   Benzene
                    - °-088 c"»2/s
                    " 95-2 mti<3
                    - 78'91
     B.   Water, Air, and Other Properties
             p. - 1.2 x 10"3  g/cm3
             (ia - 1.81 x 10"* g/cm-s
             jiou  -  0.92 g/cm3
              MWa - 29 g/gmol

nja.035                                 6-22

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       TABLE 6-6.  VOC  EMISSION  CALCULATIONS FOR A DISPOSAL  IMPOUNDMENT
                      WITH  AN  OIL FILM LAYER (continued)
            MWoil -  282  g/gmol
              P0 - 760 mmHg

IV.  Calculate Individual  Gas  Phase Mass Transfer Coefficients
          kg - (4.82 x lO^U^Sc/0'67*."0'11
          1)   Calculate  Schmidt Number on the gas side, ScG:
               ScG - (1.81 x  10'A g/cm-s)/[(1.2 x 10'3 g/m3) (0.088 cm2/s)]
               Scc - 1.71
          2)   Calculate  the  effective diameter, de:
               d. (m) - (4A/0°'5
               d. (m) - (4(900 m2)/*)0'5
                   d. - 33.85 m
          k, (m/s) - (4.82 x  10"3)(4.47 m/s)°-78(l.7l)"°-67(33.85)'0-11
                kg - 7.34 x 10'3 m/s

V.   Calculate Equilibrium Mass  Transfer Coefficient
     Keq - P*P.MWoU/(poUMWaP0)
     Keq - (95.2 mmHg)(1.2 x  10'3 g/cm3)(282 g/gmol)/
           [(0.92 g/cm3)(29 g/gmol)(760  mmHg)]
     Keq - 1.59 x 10"3

VI.  Calculate the Overall Mass  Transfer Coefficient
nja.035                                 6-23

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       TABLE 6-6.   VOC EMISSION CALCULATIONS FOR A DISPOSAL IMPOUNDMENT
                       WITH AN OIL FILM LAYER (continued)
     K0,i  (m/s)  - (7.34 x 10*3 m/s)(1.59 x 10"3)
     Kofl  -  1.17 x 10"5 ra/s
VII. Calculate VOC  Emissions for a Disposal  Impoundment with an Oil Film  Layer
     N (g/s) - [  1  -  exp(-Kollt/DoU)]YollCooil/t
     1)   Calculate the residence time, t:
          t  (s) - V/Q
          t  (s) - (1800 m3)/(0.0623 m3/s)
              t • 28892 s
     2)   Calculate VoU:
          Voll  (m3)  -  FO(V)
          Voil  (m3)  »  0.001(1800 m3)
               Voll  - 1.8 m3
     3)   Calculate Cooil:
          Cooll  (g/m3) - CoKow/[(l - FO) +  (FO)Kow)]
          CooU  (g/m3) - (10.29 g/m3)(78.91)/[(l - 0.001) +  (0.001)(78.91)]
                  Coojl - 753 g/m3
     4)   Calculate Doil:
          Dou  (m) - O.OOl(D)
          Dofl  (m) - 0.001 (2m)
               Doll - 0.002 m
     N  (g/s) -  [1 - exp(-(1.17 x 10'5 m/s)(28892 s)/(0.002  m))]
                (1.8 m3)(753 g/m3)/(28892 s)
            N - 0.0469 g/s

nja.035                                  6-24

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                 TABLE 6-7.   VOC EMISSION CALCULATIONS FOR A
                           FLOWTHROUGH JUNCTION  BOX
I.    User Supplied Information
     Q - 0.00252 m3/s
     A - 0.656 m2
     0 - 0.91 m

II.  Defaults
     A.   Depth - User has supplied the depth  above.
     B.   Concentration  (see Table 6-2)
          Co^en. -  10.29 g/m3
     C.   Emission Model Parameters
           U10- 4.47 m/s
             T - 25°C  (298°K)
             J - 3 Ib/hp-hr
          POWR - 0.75 hp/1,000 ft3(v)
            Ot - 0.83
           Vav - 1.0 (A)
             d - 61  cm,  d* - 2 ft
             w - 126 rad/s
            ". - 1
           MWU - 18 g/gmol
nja.035                                 6-25

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                  TABLE 6-7.  VOC EMISSION  CALCULATIONS FOR A
                      FLOWTHROUGH JUNCTION BOX (continued)
III. Pollutant Physical  Property Data and Water, Air, and Other Properties
     A.   Benzene
                      9-8 X  10'6 Cm2/S
                      °'088  Cn|2/S
                      °-0055 a*m m3/gmol
     B.   Water, Air, and Other Properties
             p. - 1.2 x  10'3  g/cm3
             PL - 1 g/cm3 (62.4 Ib^ft3)
             (ia - 1.81 x 10"4 g/cm-s
           Do2.u " 2.4 x  10'5  cm2/s
              R - 8.21 x 10"5 atni-m3/gmol

IV.  Calculate Individual Mass Transfer Coefficients
     A.   Calculate  kt (see  Table 4-4)
          kt (m/s) - [(8.22  x 10'9)J(POWR)(1.024)T'20Ot(106)
           1)    Calculate POWR:
                POWR (hp) - 0.75 hp/1,000 ft3 (V)
                V  (ft3) - A*0  - (0.656 m2)(0.91  m) (35.31 ft3/m3)
                V  - 21.08 ft3
                POWR (hp) - (0.75 hp/1,000 ft3) (21. 08 ft3)
                POWR - 0.0158 hp
nja.035                                 6-26

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                  TABLE 6-7.  VOC EMISSION  CALCULATIONS FOR A
                      FLOWTHROUGH JUNCTION BOX (continued)
          2)   Calculate  Vav:
               Vav (ft2) - 1.0 A
               Vay (ft2) - 1.0(0.656 m2)(10.76  ft2/m2)
               Vav - 7.06 ft2
          kt (m/s) - [(8.22  x  10'9)(3 Ib^/hp-hr) (0.0158 hp)(1.024)(25'20)(0.83)
                     (106)(18 g/gmol)/(7.06 ft2)(l  g/cm3))]
                     [(9.8 x  10'6 cm2/s)/(2.4 x  10"5 cm2/s)]0'5
          kt (m/s) - (0.000928) (0.639)
               kt - 5.93 x 10'4 m/s
     B.   Calculate  kfl  (see  Table  4-3)
          kg (m/s) - 4.82 x  10'3 U^^^Sc,.-0-67^-0'11
          1)   Calculate  Schmidt Number on the gas side,  ScG:
               ScG -  (1.81  x  10'* g/cm-s)/[(1.2  x  10'3 g/cm3) (0.088 cm2/s)]
               ScG -  1.71
          2)   Calculate the  effective diameter, de:
                               0'5
               d. (•) -  (4AA)
               d. (m) -  (4(0.656)A)0'5
                    d. - 0.914  m
          kg (m/s) - 4.82 x  10'3 (4.47 m/s)0-78  (1.71)'0'67  (0.914  m)'°'11
                 kg - 0.0109  m/s
nj«.035                                 6-27

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                  TABLE 6-7.  VOC EMISSION CALCULATIONS FOR A
                     FLOWTHROUGH JUNCTION BOX (continued)
V.   Calculate Equilibrium Mass Transfer Coefficient
     Keq « H/RT
     Keq - (0.0055 atm-m3/gmol)/[(8.21 x  10'5 atm-m3/gmol-0K)(2980K)]
     Keq • 0.225

VI.  Calculate the Overall Mass Transfer Coefficient
     1/K (m/s) -  l/kt + l/(k8Keq)
     1/K (m/s) -  l/(5.93  x 10'4 m/s) + 1/[(0.0109 m/s)(0.225)]
             K -  4.78 x 10'4 m/s

VII. Calculate VOC Emissions  for  a Flowthrough Junction Box
     N  (g/s) - KAQCo/(Q + KA)
     N  (g/s) - (4.78 x  10'4 m/s)(0.656 m2)(0.00252 m3/s)(10.29 g/m3)/
               [0.00252 m3/s +  (4.78 x 10"4 m/s)(0.656 m2)]
           N - 0.00287  g/s
 nja.035                                6-28

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                 TABLE 6-8.   VOC  EMISSION CALCULATIONS FOR A
                                FLOWTHROUGH WEIR
I.   User Supplied Information
     Q - 0.00252 m3/s
     h » 4 f t
II.  Defaults
     A.   Depth - User  has  supplied  the depth above.
     B.   Concentration (see  Table 6-2)
          COb^ -  10.29 g/m3
     C.   Emission Model Parameters
             T - 25°C   (298°K)

III. Pollutant Physical  Property  Data and Water, Air, and Other Pollutants
     A.   Benzene
     B.   Water, Air,  and  Other  Properties
          Do2fw " 2.4 x  10'5 cm2/s

VI.  Calculate Overall  Mass  Transfer Coefficient
     KO - 0.16(4 ft) [(9. 8 x 10'6 cm2/s)/(2.4 x 10'5 cm2/*)]
     K,, - 0.327
nj«.035                                 6-29

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                 TABLE 6-8.  VOC  EMISSION  CALCULATIONS FOR A
                         FLOWTHROUGH WEIR  (continued)
VII. Calculate VOC Emissions  for  a  Flowthrough Weir
     N (g/s) » [1 - expf-K^QCo
     N (g/s) - [1 - exp(-0.327)](0.0025  m3/s)(10.29  g/m3)
           N - 0.00718 g/s
 nja.035                                6-30

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6.1  REFERENCES

1.   Industrial Wastewater Volatile Organic Compound Emissions  -- Background
     Information for BACT/LAER Determinations.  REVISED DRAFT.  U. S.
     Environmental Protection Agency, Control Technology Center, Research
     Triangle Park, North Carolina, January 1989.

2.   Hazardous Waste TSDF - Background Information for Proposed RCRA Air
     Emission Standards Volume 2.  U.S. Environmental Protection Agency Office
     of Air Quality Planning and Standards, March 1988.
nj«.035                                6-31

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     APPENDIX A



INDUSTRIAL CATEGORIES

-------
     Appendix A contains a listing of the industrial categories covered by
the'OSS.  Each category is broken down into several subcategories which are
labeled by SIC code.  Because there may be more than one SIC code for each
category, an industrial category code has been assigned to each industrial
category to alleviate any confusion.
onl.153                              A-l

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Industrial Category Code:  1
Category Name:  Adhesives and Sealants - Manufacture of household and
Industrial adhesives and sealants.
          Subcateaorv                             SIC Code
          Animal Glues and Other Protein
            Adhesives                             2891
          Starch Adhesives                        2891
          Synthetic Resin Adhesives - Rigid
            Thermosets                            2891
          Synthetic Resin Adhesives -
           Rubbery Thermosets                     2891
          Synthetic Resin Adhesives -
            Thermoplastics                        2891
          Copolymers and Mixtures                 2891
          Inorganic Adhesives                     2891
          Other  Adhesives                        2891
cml.153                              A-2

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Industrial Category Code:  2
Category Name:  Battery Manufacturing - Facilities engaged in the
manufacture of primary and/or storage batteries.
          Subcategorv                             SIC Code
          Cadmium                                 3691 3692
          Calcium                                 3691 3692
          Lead                                    3691 3692
          Leclanche                               3691 3692
          Lithium                                 3691 3692
          Magnesium                               3691 3692
          Zinc                                    3691 3692
          Mercury                                 3691 3692
          Other                                   3691 3692
cml.153                              A-3

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Industrial Category Code:  3
Category Name:  Coal. Oil. Petroleum Products, and Refining: - Petroleum
refining, and production of paving, roofing, and lubricating materials.
          Subcategorv                             SIC Code
          Coal Coking and Oil and Tar Recovery    2951 2992 2999
          Coal Tar Distillation                   2951 2992 2999
          Coal Gasification                       2951 2992 2999
          Coal Liquefaction                       2951 2992 2999
          Petroleum Distillation/
            Fractionation-Fuel Gas Production     2911
          Petroleum Distillation/
            Fractionation-Light Distillates       2911
          Petroleum Distillation/
            Fractionation-Intermed. Prod.
            Distillates                           2911
          Petroleum Distillation/
            Fractionation - Heavy Distillates     2911
          Crude Feedstock Conversion to
            Petrochemical Production and
            Integrated Plants                     2911
cml.153                              A-4

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 Industrial Category Code:  4
 Category Name:  Dve Manufacture and Formulation - Manufacture of chemicals
 which  impart color to fabrics or other materials with which they come  into
 contact.
               Subcategorv                        SIC Code
               Acid Dyes                          2865
               Azo Dyes                           2865
               Basic Dyes                         2865
               Direct Dyes                        2865
               Disperse Dyes                      2865
               Fiber-Reactive Dyes                2865
               Fluorescent Dyes                   2865
               Mordant Dyes                       2865
               Solvent Dyes                       2865
               Vat Dyes                           2865
               Other Dyes                         2865
               Organic Pigments                   2865
cml.153                              A-5

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Industrial Category Code:  5
Category Name:  Electrical  and Electronic Components - Manufacture of
components that enable devices to utilize electricity.
          Subcateqorv                             SIC Code
          Semiconductors                          3674
          Electronic Crystals                     3679 3339
          Cathode Ray Tubes                       3672 3673 3693
          Receiving and Transmitting Tubes        3671 3673
          Luminescent Materials                   3641
          Carbon and Graphite Products            3624
          Transformers                            3612 3677
          Fuel Cells                              3679
          Electric Lamps                          3641
cml.153                              A-6

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Industrial Category Code:  6

Category Name:  Electroplating/Metal Finishing - Industries engaged  in
electroplating, fabricating, and finishing of ferrous and nonferrous metal
products.

          Subcategorv                             SIC Code

          Electroplating                          3471

          Electro!ess Plating                     3679

          Anodizing                               3471

          Coatings                                3479

          Chemical Etching and Milling            3479

          Printed Circuit Board Manufacturing     3679

          Cleaning/Degreasing                     3471

          Heat Treating                           3398

          Stamping                                3465 3466 3469

          Metal Fabrication/Metal Products
            Manufacture                           3421 3422 3423 3425
                                                  3429 3433 3441 3442
                                                  3443 3444 3445 3448
                                                  3449 3451 3452 3493
                                                  3494 3495 3496 3498
                                                  3499 3910 3911 3914
                                                  3931 3961 3964
cml.153                              A-7

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Industrial Category Code:  7
Category Name:  Equipment Manufacture and Assembly - All activities relating
to the manufacture and assembly of equipment, except those activities
covered by other categories (e.g., electroplating/metal finishing
operations).
          Subcategory
          Fabricated Metal products
          Machinery, Except Electrical
          Electric and Electronic Equipment
          Transportation Equipment
          Instruments and Related Products
          Miscellaneous Metal Products
             SIC Code
             all 3400 SIC codes, N.E.C3
             all 3500 SIC codes, N.E.C.
             all 3600 SIC codes, N.E.C.
             all 3700 SIC codes, N.E.C.
             all 3800 SIC codes, N.E.C.
             2500 2520 2522 2540 3993
 N.E.C. - Not elsewhere classified.
cml.153
A-8

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Industrial Category Code:  8

Category Name:  Explosives Manufacture - Manufacture, load, assemble,  and
pack (LAP) of explosives, initiating compounds and propellants.

          Subcategorv                             SIC Code

          Manufacture and Load, Assemble,
           and Pack (LAP) of Initiating
           Compounds                              2892

          Manufacture of Propel!ants              2892

          Manufacture of Explosives               2892

          Formulation and Packaging of
           Blasting Agents, Slurry Explosives
           and Pyrotechnics                       2899

          Load, Assemble, and Pack of
           Explosive Devices                      2892

          Load, Assemble, and Pack of Small
           Arms Ammunition                        3482

          Load, Assemble, and Pack of Other
           Ammunition                             3483
cml.153                              A-9

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Industrial Category Code:  9
Category Name:  Gum and Wood Chemicals. Varnishes. Lacouers.  and  Related
Oils - Industries which manufacture chemical products derived from wood,  as
well as oil and resin products applied to wood.
          Subcategorv                             SIC Code
          Char and Charcoal Products              2861
          Gum Resin and Turpentine                2861
          Wood Resin, Turpentine, and Pine Oil    2861
          Tall Oil Resin, Fatty Acids, and Pitch  2861
          Sulfate Turpentine (Turpentine from
           Spent Kraft Mill Liquors)              2861
          Lignin, Cellulose, and Derivatives
           of Spent Pulping Liquors               2861
          Other Gum and Wood Chemicals            2861
          Linseed Oil and Other Drying Oils       2851
          Oleoresinous Varnishes                  2851
          Spirit Varnishes, Shellac               2851
          Enamels                                 2851
          Lacquers                                2851
cml.153                              A-10

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 Industrial Category  Code:   10
 Category Name:   Industrial  and  Commercial  Laundries  -  Laundering of
 garments, linens, household fabrics,  and  industrial  fabrics.
          Subcategorv                              SIC  Code
          Power  Laundries,  Family  and
           Commercial                              7211
          Linen  Supply                             7213
          Diaper Service                           7214
          Coin-Op Laundries and Dry Cleaning       7215
          Dry Cleaning  Plants,  Except
           Rug Cleaning                            7216
          Carpet and Upholstery Cleaning           7217
          Industrial laundries                     7218
          Laundry and Garment Services, not
           elsewhere classified                   7219
          Miscellaneous Laundries                  7210
cml.153                              A-11

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Industrial Category Code:  11
Category Name:  Ink Manufacture and Formulation - Manufacture and
formulation of chemicals applied to paper or other materials in printing
operations.
          Subcateqorv                             SIC Code
          Printing Inks                           2893
          Letterpress, Dry Offset, and
           Lithograph                             2893
          Radiation Cure Inks                     2893
          Flexographic and Rotogravure Inks       2893
          Other Inks                              2893
cml.153                              A-12

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Industrial Category Code:  12
Category Name:  Inorganic Chemicals Manufacturing - Industries which
manufacture inorganic chemicals.
          Subcategory                             SIC Code
          Acids                                   2819
          Alkalies, Chlorine, Chlorine
           Chemicals                              2812
          Sodium, Potassium, Calcium and
           Magnesium Salts                        2819
          Inorganic Pigments                      2816
          Other Metal Salts                       2819
          Other Metal Oxides                      2819
          Nitrogen Inorganic                      2819
          Phosphorus and Phosphate Chemicals      2819
          Silicon Chemicals                       2819
          Uranium and Radioactive Materials
           Manufacturing and Processing           2819
          Boron Chemicals                         2819
          Miscellaneous Inorganic Chemicals       2810 2819
          Industrial Gases                        2813
cml.153                              A-13

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Industrial Category Code:  13
Category Name:  Iron and Steel Manufacturing and Forming - Industries
engaged in the manufacture (including casting) and forming of ferrous
metals.
          Subcategorv                             SIC Code
          Cokemaking                              3312
          Sintering                               3312
          Ironmaking                              3312
          Steelmaking                             3312 3313
          Vacuum Degassing                        3312 3313
          Continuous Casting                      3312
          Hot Forming                             3312 3315 3317 3493
          Salt Bath Descaling                     3312
          Acid Pickling                           3312
          Cold Forming                            3315 3316 3317
          Alkaline Cleaning                       3312
          Hot Coating                             3312 3479
          Electrometal1urgi cal/Metal 1othermi c
           Products                               3313
          Iron and Steel Forgings                 3462 3312
          Iron and Steel Casting                  3321 3322 3324 3325
          Miscellaneous  Iron and Steel
           Operations                             3300
cml.153                              A-14

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 Industrial Category Code:   14
 Category Name:   Leather Tanning and Finishing  - Hair removal,  tanning,
 retanning, finishing, and products processing  of animal  hides.
          Subcateqorv                             SIC Code
          Hair Pulp, Chrome Tan, Retan, Wet
           Finish                                 3111
          Hair Save, Chrome Tan, Retan, Wet
           Finish                                 3111
          Hair Save, Nonchrome Tan, Retan,
           Wet Finish                             3111
          Retan, Wet Finish                       3111
          No Beamhouse                            3111
          Through-the-blue                        3111
          Shearling                               3111
          Pigskin                                 3111
          Retan, Wet Finish-Splits                3111
          Leather Products Processing             3100 3131 3140 3144
                                                  3149 3171 3172
cml.153                              A-15

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Industrial Category Code:  15
Category Name:  Nonferrous Metals Forming - Rolling, drawing, and extruding
of metals (including copper and aluminum).
          Subcategorv                             SIC Code
          Copper/Aluminum Metal Powder
           Production and Powder Metallurgy       3399
          Other Nonferrous Metals Forming         3350 3356 3497
          Aluminum Forming                        3353 3355 3354 3463
          Copper Forming                          3351 3357
cml.153                              A-16

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Industrial Category Code:  16
Category Name:  Nonferrous Metals Manufacturing - Facilities engaged  in
manufacture (including casting) of nonferrous metals.
          Subcateaorv                             SIC Code
          Aluminum Casting                        3361
          Copper and Copper Alloy Casting         3362
          Magnesium Casting                       3369
          Zinc Casting                            3369
          Primary Smelting and Refining of
           Copper                                 3331
          Primary Smelting and Refining of
           Lead                                   3332
          Primary Smelting and Refining of
           Zinc                                   3333
          Primary Production of Aluminum          3334
          Primary Smelting and Refining of
           Other Nonferrous Metals                3339
          Secondary Smelting and Refining of
           Nonferrous Metals                      3341
          Other Nonferrous Metals Casting         3369
onl.153                              A-17

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Industrial Category Code:  17
Category Name:  Organic Chemicals Manufacturing - Manufacture of basic
organic chemical feedstocks, (solvents and intermediates) and the
manufacture of organometallics and other organic chemicals.
          Subcateqorv                             SIC Code
          Solvents - Alcohol                      2869
          Solvents - Aliphatic Hydrocarbons       2869
          Solvents - Alkyl Hal ides                2869
          Solvents - Amines                       2869
          Solvents - Aromatic Hydrocarbons        2869
          Solvents - Halogenated Aromatics        2869
          Solvents - Esters                       2869
          Solvents - Glycol Ethers                2869
          Solvents - Ketones                      2869
          Cyclic Intermediates                    2869
          Fermentation Products                   2869
          Organometal1i cs                         2869
          Rubber and Plastics in Additives
           Manufacture                            2869
cml.153                              A-18

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Industrial Category Code:  18

Category Name:  Paint Manufacture and Formulation - Industries engaged  in
formulating paints by mixing various constituent chemicals  (solvents, drying
oils, pigment extenders, etc.)-

          Subcateoorv                             SIC Code

          Paint Formulation - Water Based
           Paints                                 2851

          Paint Formulation - Solvent-Based
           Paints                                 2851
cml.153                              A-19

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Industrial Category Code:  19
Category Name:  Pesticides Manufacture - Manufacture of compounds containing
any technical grade ingredient used to control, prevent, destroy, repel, or
mitigate pests.
          Subcategorv                             SIC Code
          Phosphates and Phosponates              2879
          Ureas and Uracils                       2879
          Miscellaneous Pesticides                2879
          Phosphorothioates                       2879
          Phosphorodithioates                     2879
          Other Organophosphates                  2879
          Carbamates, Thiocarbamates, and
           Dithiocarbamates                       2879
          Amides, Anil ides, Imides, and
           Hydrazides                             2879
          Other Nitrogen Containing Compounds     2879
          Trlazines                               2879
          Amines, Nitro Compounds, and
           Quaternary Ammonium Compounds          2879
          DOT and Related Compounds               2879
          Chlorophenoxy Compounds                 2879
          Aldrin-Toxaphene Group                  2879
          Dihaloaromatic Compounds                2879
          Highly Halogenated Compounds            2879
cml.153                              A-20

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Industrial Category Code:  20
Category Name:  Pharmaceutical Manufacturing  -  Production  and  processing  of
medicinal chemicals and pharmaceutical products.
          Subcateoorv                             SIC Code
          Fermentation Products                   2833
          Extraction Products                     2831  2833
          Chemical Synthesis Products             2833
          Mixing/Compounding and Formulation
           Processes                              2834
          Other                                   2830  2833
cml.153                              A-21

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Industrial Category Code:  21
Category Name:  Photographic Chemicals and Film Manufacturing - Solution
mixing, emulsion or coating solution preparation, coating, packaging, and
testing.
          Subcateqory                             SIC Code
          Silver Halide Sensitized Products       3861
          Diazo Sensitized Products - Aqueous     3861
          Diazo Sensitized Products - Solvent     3861
          Thermally Sensitized Products           3861
          Photographic Chemical Products          3861
cml.153                              A-22

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Industrial Category Code:  22
Category Name:  Plastics Molding and Forming - Molding primary plastics  and
manufacturing plastics products.
          Subcategorv                             SIC Code
          Miscellaneous Plastics Products         3000 3070 3079
cml.153                              A-23

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Industrial Category Code:  23
Category Name:  Plastics. Resins, and synthetic Fibers Manufacturing
Polymerization industries manufacturing resins, fibers, and films.
          Subcateoorv                             SIC Code
          Thermosetting resins and Related
           Fibers and Films                       2821
          Thermoplastic Cellulosic Resins, and
           Related Fibers and Film                2823 2824
          Thermoplastic Cellulosic -
           Cellulose Esters                       2823 2824
          Thermoplastic Resins - Synthetic        2821
          Oil Soluble Resins                      2821
cml.153                              A-24

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 Industrial Category Code:  24
 Category Name:  Porcelain Enameling - Manufacture of porcelain enameled
 products.
          Subcateqorv                             SIC Code
          Steel Basis Materials                   3431 3469 3631
                                                  3632 3633 3639
          Cast Iron Basis Materials               3431 3631
          Aluminum Basis Materials                3469 3631
          Copper Basis Materials                  3469 3631
cml.153                              A-25

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Industrial Category Code:  25
Category Name:  Printing and Publishing - All forms of publishing,
commercial printing, and services for the printing trade.
          Subcategory                             SIC Code
          Typesetting                             2791
          Photoengraving                          2793
          Electrotyping and Stereotyping          2794
          Lithographic Platemaking and
            Related Services                      2795
          Commercial Printing, Letterpress        2771 2751
          Commercial Printing, Lithographic       2752
          Commercial Printing, Gravure            2754
          Commercial Printing, Screen             2751
          Newspapers                              2710 2711
          Periodicals                             2721
          Books                                   2730 2731
          Miscellaneous                           2700 2741 2750 2753
                                                  2760 2761 2771 2790
          Blankbooks, Looseleaf Binders,
            and Devices                           2782
          Bookbinding                             2789
cml.153                              A-26

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Industrial Category Code:  26
Category Name:  Pulp and Paper Mills - Manufacturing wood pulp  and
processing wood pulp into products.
          Subcateqorv                             SIC Code
          Integrated Bleached Kraft Mills         2611 2621 2631
          Integrated Unbleached Kraft Mills       2611 2621 2631
          Integrated Semi-Chemical Mills          2611 2621 2631 2661
          Integrated Sulfite                      2611 2621
          Groundwood Mills                        2611 2621 2646
          Nonintegrated Paper Mills               2621 2631
          Secondary Fiber and De-Ink Mills        2621
          Pulp Molding Mills                      2646
          Structure Board Manufacture             2661
          Paper Products Processing               2600 2620 2640 2641
                                                  2642 2643 2645 2647
                                                  2648 2649 2650 2651
                                                  2653
cml.153                              A-27

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Industrial Category Code:  27

Category Name:  Rubber Manufacture and Processing - Production of elastomers
and the molding and extruding processes which convert these elastomers into
usable products.

          Subcategorv                             SIC Code

          Natural Rubber Manufacture -
            Latex Products                        3011

          Synthetic Rubber Manufacture -
            Butadiene/Styrene Rubber              2822 3011

          Synthetic Rubber Manufacture -
            Butadiene/Acrylonitrile Rubber        2822 3069

          Synthetic Rubber Manufacture -
            Chloroprene Rubber                    2822 3069

          Synthetic Rubber Manufacture -
            Butyl Rubber                          2822 3011

          Synthetic Rubber Manufacture -
            Thiokol Rubber                        2822 3069

          Synthetic Rubber Manufacture -
            Urethane Rubber                       2822 3069

          Synthetic Rubber Manufacture -
            Ethylene/Propylene Polymers,
            Terpolymers                           2822 3041

          Synthetic Rubber Manufacture -
            Synthetic Natural Rubber
            (Polylsoprene, Polybutadiene)         2822 3011

          Synthetic Rubber Manufacture -
            Urethane Rubber                       2822 3069

          Synthetic Rubber Manufacture -
            Silicone Rubber                       2822 9999

          Rubber Processing and Fabricating
            (Compounding, Coating, Molding,
            Extruding)                            3069

          Manufacture of Other Rubbers            3069
cml.153                              A-28

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Industrial Category Code:  28

Category Name:  Textile Hills - Facilities which engage in the manufacture
of natural or synthetic fiber and the processing of these fibers into usable
products, particularly fabrics.

          Subcateoorv                             SIC Code

          Processing of Natural Fibers            2211 2221 2231 2241

          Synthetic Fibers, processing
            Cellulose Fibers                      2221 2241

          Synthetic Fibers, Processing Nylon
            Fibers                                2221 2241

          Synthetic Fibers, Processing
            Polyester Fibers                      2221 2241

          Synthetic Fibers, Processing
            Spandex Fibers                        2221 2241

          Synthetic Fibers, Processing
            Inorganic Fibers                      2221 2241

          Dyeing and Finishing of Processing
            Textiles                              2261 2262 2269

          Miscellaneous Textile Mill
            Operations                            2200 2250 2252 2253
                                                  2254 2257 2258 2260
                                                  2270 2272
onl.153                              A-29

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Industrial Category Code:  29
Category Name:  Timber Products Processing - Production of lumber, wood, and
basic board materials.
          Subcateqorv                             SIC Code
          Veneer and Plywood Products             2435 2436
          Structural Wood Members, not
            elsewhere classified                  2439
          Particleboard Manufacturing             2492
          Wet Process Hardboard Manufacturing     2499
          Insulation Board Manufacturing          2661
          Miscellaneous Timber Products
            Processing                            2400 2430 2434 2490
cml.153                              A-30

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              APPENDIX B
Pollutant Physical Properties Database

-------
                                  APPENDIX B

     This Appendix presents a database of 146 compounds which can be modeled
using SIMS.  Compound physical property data used by the emission models to
estimate VOC emissions include vapor pressure (PVAP), Henry's Law Constant
(H_CONST), diffusivity in water (DIFF_WAT), diffusivity in air  (DIFF_AIR),
maximum biorate constant (KMAX), biorate half saturation constant (KS), and
octanol-water coefficients (KOW).  In addition, the database lists molecular
weight (MOLE_WT) and Antoine coefficients for estimating vapor  pressure at
different temperatures where available.
     All vapor pressure data was obtained from the CHEMDAT7 compound physical
property database with the exception of polychlorinated biphenols, di-N-octyl
phthalate, diethyl phthalate, and butyl benzyl phthalate.1'2  All Henry's Law
Constants were taken from the CHEMDAT7 database.  Most compound diffusivities
in water and in air were obtained from CHEMDAT7.  If these values were
unavailable, compound diffusivities in air were calculated using the FSG
Method,3 and diffusivities in water were estimated using the Hayduk and
Laudie Method.4
     All maximum biorate constants and half saturation biorate  constants were
also obtained from CHEMDAT7.  It is important to note, however, that CHEMDAT7
has limited literature data, and defaults were provided by a physical
properties database called CHEM7.2  CHEM7 estimates  unavailable physical
properties based on compounds of similar structure and/or functional groups.
     Almost all octanol-water coefficients (KOW) were also obtained from the
CHEMDAT7.  The exceptions were compounds not listed in CHEMDAT7 and include
di-n-octyl phthalate and trichlorobutane (1,2,3).  The KOW values for these
compounds were obtained from the Domestic Sewage Study5 and from the
following correlation6 (noted by KOW and SOL in  the  database),  respectively:

          KOW - exp[7.494 - InCJ
     where:
           Cs - solubility in water, gmol/m3
     and:
           Cs » PVAP/(760 H_LAW)
         PVAP - compound vapor pressure, mmHg
        H_LAW - Henry's Law Constant, atm m3/gmol

nja.035                                 B-l

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Data.7
Solubility data was obtained from  CHEMDAT7  or  CHRIS Hazardous Chemical
7

Antoine coefficients were obtained from  CHEMDAT7  and are in the following
form:
          Log10PVAP(mmHg)  - A - B/(T + C)
     where:
          A, B, and C - Antoine coefficients
                    T - temperature, °C
nja.035                                 B-2

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-------
                                  REFERENCES
1.   "Estimation of Vapor Pressures for Polychlorinated Biphenols:  A
     Comparison of Eleven Predictive Methods".  Environmental Science  and
     Technology, Vol. 19, No. 6, June 1985.  pp. 500-507.

2.   User's Guide for CHEMDATA Compound Property Processor  (CHEM7).  Prepared
     for the U. S. Environmental Protection Agency, Office  of Air Quality
     Planning and Standards, Research Triangle Park, North  Carolina, December
     1989.

3.   Lyman, W. J., Ph.D., W. F. Reehl, and D. H. Rosenblatt, Ph.D.  Handbook
     of Chemical Property Estimation Methods.  McGraw-Hill  Book Company, New
     York, New York, 1982.  17-9 pp.

4.   Reference 3, 17-20 pp.

5.   Science Applications International Corporation Domestic Sewage Study
     (DSS).  EPA-68-01-6912, U. S. Environmental Protection Agency, Analysis
     and Evaluation Division, Washington, D.C., October 1975.

6.   "Calculating Fugacity", Environmental Science and Technology.  Vol. 15,
     No. 19, September 1981.  1009 pp.

7.   CHRIS Hazardous Chemical Data.  U. S. Department of Transportation,
     United States Coast Guard, Washington, D.C., Commandant Instruction
     M16465.12A, November 1984.
nja.035                                 B-3

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing/
1. REPORT NO.
 EPA-450/4-90-019b
                             2.
                                                           3. RECIPIENT'S ACCESSION NO
4. TITLE AND SUBTITLE
 Background Document for  the  Surface Impoundment
    Modeling System  (SIMS) Version 2.0
5. REPORT DATE
  September 1990
6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
                                                           8. PERFORMING ORGANIZATION REPORT NO.
 Sheryl  Watkins
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Radian Corporation
 P  0 Box 13000
 Research Triangle Park,  NC  27709
                                                            10. PROGRAM ELEMENT NO.
11. CONTRACT/GRANT NO
   68-02-4378
12. SPONSORING AGENCY NAME AND ADDRESS
 U.  S.  Environmental Protection Agency
 Control Technology Center.
 Office of Air Quality  Planning and Standards
 Research Triangle Park,  NC   27711
                                                            13. TYPE OF REPORT AND PERIOD COVERED
14. SPONSORING AGENCY CODE
15. SUPPLEMENTARY NOTES
 EPA Project Officer:   David C.  Misenheimer
16. ABSTRACT
      This document presents a brief description  of the operation and  design of surface
 impoundments and background information on the development of the Surface  Impoundments
 Modeling System (SIMS).   The SIMS was developed  with funding from the U.  S. Environ-
 mental Protection Agency's  (EPA) Control Technology Center (CTC) and  with  project
 management provided  by  EPA's Technical Support Division of the Office of  Air Quality
 Planning and Standards.   SIMS is based on emission models developed by the Emission
 Standards Division (ESD)  during the evaluation of surface impoundments located in
 treatment, storage,  and  disposal facilities  (TSDF).   The purpose of this  latest update
 to SIMS is to add models  for diffused air systems and several collection  system
 devices, and to expand  the  compound database  from 40 to 150.  This technical document
 discusses these emission  models, surface impoundment design and operation, default
 parameter development,  and  the emission estimation procedure.  Another document
 entitled, SIMS Version  2.0  User's Manual, EPA-450/4-90-019a, presents a complete
 reference for all features  and commands in the SIMS PC program.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                              b.lDENTIFIERS/OPEN ENDED TERMS
              c. COSATI I leld/Group
 Wastewater, TSDF,  impoundments
18. DISTRIBUTION STATEMENT
                                              19. SECURITY CLASS /This Report)
                                                                         21 NO OF PAGES
                                                                               165
                                              20. SECURITY CLASS (This page}
                                                                         22 PRICE
EPA Form 2220-1 (R«y. 4-77)   PREVIOUS EDITION is OBSOLETE

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