United States Environmental Research Environmental Protection Information Center Agency Cincinnati OH 45268 Environmental Protection Information Center QO^hl "7QOO 1 July 1979 X-/EPA QECHNOLOGY DRANSFER The Bridge Between Research and Use Summary of National Operational and Maintenance Cause and Effect Survey Francis L. Evans III Urban Systems Management Section Municipal Environmental Research Laboratory, USEPA Cincinnati, Ohio Significant potential exists for improving the performance of biological treatment systems simply and inexpensively by upgrading operation and maintenance programs, improving attention to management and administrative requirements, and by making low-cost correction of design deficiencies. These are the results of the first large-scale effort in this country to identify and quantify specific cause and effect relationships in problems of performance, operation, and maintenance of biological wastewater treatment plants A three and one-half year study was conducted nationwide to collect and analyze data from a statistically significant number of operating plants The purpose of the study was to identify deficiencies which caused poor plant performance, to weigh and rank, in order of seventy of impact, the causative factors of poor performance at each facility, and to demonstrate on a limited basis the improvement in plant perf or ma nee that can be achieved without major capital improvement when all limiting factors are corrected. Selection Criteria Plants were selected for study based on sequential screening and selection procedures. EPA regional offices and state regulatory agencies assisted in initial selection of plants by compiling a list of potential study sites. Plants not meeting one or more of the folio wing general screening criteria were eliminated from the selection process: 1. The plant must incorporate some variation of suspended growth, fixed film, or aerated lagoon biological treatment 2. The plant should not be severely hydraulically or organically overloaded, nor have obvious identifiable structural or component deficiencies. 3. The plants should range in size up to 10 mgd and all major units should be operating 4. No enforcement action should be underway or pending against the munici- pality or authority involved A total of 287 site visits were made to collect more detailed data than the original screening information in order to select those plants at which comprehensive evaluations would be conducted. These initial site visits required one-half to one full day at each facility to evaluate such things as process flow sheets, influent and effluent wastewater characteristics; condition of equipment, and discharge permit criteria. Also, the plant superintendent and operating personnel were questioned regarding problems they saw as interfering with plant operations ------- One hundred and eighty-four facilities were eliminated for various reasons at this stage of the study; thus, 103 facilities remained as best suited for comprehensive evaluation. The purpose of the comprehensive evaluation was to examine, in detail, the system and unit process performance and to evaluate existing operation, mainten- ance, and administrative practices. Each plant evaluation involved a team of professional engineers and plant opera- ting personnel and required three to five days of on-site field work. In all, 70 potential problem areas were addressed at each facility. In order to quantify and report the deficiencies and problems at plant sites, both individually and collectively, a plant evaluation summary was developed, consisting of a weighing scale and a ranking table. The scale was devised to rank the 70 different factors that could limit plant performance. For each factor identified at a facility, the extent to which it adversely impacted plant performance was quantified according to the weighing scale points as defined in Table 1. The factors affecting plant performance were then ranked in decreasing order of seventy. TABLE 1. WEIGHING SCALE ADVERSE IMPACT USED TO QUANTIFY Weighing Effect of Specific Factor on Scale Plant Performance 0 No significant effect on plant performance 1 Minor effect on plant performance 2 Minimum indirect effect on plant performance on continuous basis or major direct effect on plant performance on a periodic basis 3 Major direct effect on plant performance Major Causes of Poor Plant Performance Based on the results of the comprehensive surveys, the 10 highest ranking causes of poor plant performance result from inadequate plant operation and plant design deficiencies. The highest-ranking factor (#1) was inadequate operator application of concepts and testing to process control. This, coupled with the fourth-ranked factor, inadequate understanding of wastewater treatment, indicates that for various reasons operators were not applying the proper concepts of operation to process control. These reasons are attributable to inadequate or incorrect sampling and testing procedures for process control (Factor #2), improper technical guidance (Factor #5), ineffective O&M manual instruction (Factor #9), and significant design deficiencies (Factors #3, 6, 7, 8, and 10), all of which prevent an operator from controlling and "tuning" his treatment system to varying influent hydraulic and pollutant loading characteristics. The 10 major causes of poor plant performance are described as follows: 1. Operator Application of Concepts and Testing to Process Control—This factor was ranked as the most severe deficiency and leading cause of poor performance at 23 facilities and was a high-ranked factor at a total of 89 out of the 103 plants evaluated. It occurs when a trained operator in a satisfactorily designed plant permits less than optimum performance. This factor was ranked when incorrect control adjustment or incorrect control test interpre- tation occurred, or when the use of existing inade- quate design features continued when seemingly obvious operations alternatives or minor plant modi- fications could have been implemented to improve performance. The lack of testing and control were not necessarily the result of inadequate training or comprehension in these areas, but simply the lack of or inability to apply learned techniques. 2. Process Control Testing Procedures—Inadequate process control testing involves the absence or wrong type of sampling or testing for process monitoring and operational control. This deficiency leads to making inappropriate decisions. Standard unit process tests such as mixed liquor suspended solids, mixed liquor dissolved oxygen, mixed liquor settleable solids, and return sludge suspended solids for activated sludge processes were seldom or never conducted. Also, important operating parameters such as sludge volume index, F:M ratio and mean cell retention time in suspended growth systems or recirculation rates in trickling filter plants were usually not determined This factor adversely impacted performance at 67 of the 103 plants evaluated. 3. Infiltration/Inflow—The results of this widespread problem are manifested by severe fluctuations in flow rates, periods of severe hydraulic overloading, and dilution of the influent wastewater so that both suspended and fixed biological systems are loaded to less than optimal values. The extreme result is the "washout" of suspended growth systems as a result of the loss of solids from the final clarification stage during high flow periods. This factor was ranked first at 56 of the 103 plants evaluated. 4. Inadequate Understanding of Wastewater Treatment—This factor is distinguished from Factor #1 in that it is defined as a deficiency in the level of ------- knowledge that individual staffs at various facilities exhibit concerning wastewater treatment fundamentals. On occasion, an operator's primary concern is simply to keep the equipment functional rather than to learn how the equipment relates to the processes and their control. This factor adversely affected performance at 50 plants and was the leading cause of poor performance at nine facilities. 5. Technical Guidance—Improper technical guidance includes misinformation from authoritative sources including design engineers, state and federal regula- tory agency personnel, equipment suppliers, operator training staff and other plant operators. At any one plant, improper technical guidance was observed to come from more than one source. This factor was ranked as the most severe deficiency at seven plants, and was an adverse factor at 47 facilities. 6. Sludge Wasting Capability—This factor was ranked as the leading cause of poor performance at nine facilities and was a factor at 43 plants studied. This factor includes inadequate sludge handling facilities and the inability to measure and control the volume of waste sludge. Either one or both of these conditions was noted as having a major impact on performance at several plants. 7. Process Controllability—The lack of controllability was evident in the inability to adequately measure and control flow streams such as return sludge flow and trickling filter recirculation rates. While measurement and control of return activated sludge flow were the most frequent reasons for rating this factor, process controllability was not a major cause of poor performance. It prevented an operator from "tuning" his treatment system to the varying demands which were placed on it by hydraulic and organic loading fluctuations. This factor occurred at 55 plants and was the leading factor at three facilities 8. Process Flexibility—Lack of flexibility refers to the unavailability of valves, piping and other appurten- ances required to operate in various modes or to include or exclude existing processes as necessary to optimize performance. Poor flexibility precludes the ability to operate an activated sludge plant in the contact stabilization, step loading or conventional modes and the ability to bypass polishing ponds or other downstream processes to discharge high qual- ity secondary clarifier effluent. Either the lack of, or inadequate, process flexibility was noted as the lead- ing cause of poor performance at three plants and was a factor at 37 facilities. 9. Ineffective O&M Manual Instruction—This situa- tion, existing at 40 plants, was judged serious although the adverse effect was moderate. The poor quality of most plants' O&M manuals undoubtedly has contributed to operators' general lack of under- standing of the importance of process control and the inability to practice it, but a competent staff could use other available information sources. 10. Aerator Design—Deficiencies in aerator design were the major cause of poor performance at six facilities and were less significant factors at an additional 21 plants. Deficiencies were noted in the type, size, shape, capacity, and location of the unit and were of such a nature as to hinder adequate treatment of the waste flow and loading and stable operation. In addition to the top 10 causes of poor plant performance as described above, the 70 potential problem areas were weighed and ranked for all plants studied. Table 2 lists the factors in decreasing order of severity of impact on performance. For each factor the area of design, operation, maintenance, or administration is identified. Also shown is the number of times that a factor was ranked Number 1 ; i.e., the number of times the factor was the leading cause of poor performance, and also the number of plants at which the factor had a "minor" or more serious adverse impact on plant performance In some cases, plant evalua- tions did not include every factor being evaluated for potential adverse impact. These factors are marked in the table by an asterisk. However, all factors were noted as having an adverse impact either when the factor was present and a deficiency or an adverse effect was observed or when the factor was not present and an adverse effect resulted from its absence. As noted on the table, opera- tional problems and design deficiencies comprise the top 16 leading causes of poor plant performance. TABLE 2. COLLECTIVE RANKING OF FACTORS LIMITING PLANT PERFORMANCE Factor Area 2 3 4 Operation Operation Design Operation Limiting Factor No of Times Description Operator Application of Concepts & Testing to Process Control Process Control Testing infiltration/Inflow Sewage Treatment Understanding Factor was ranked #1 24 0 9 9 Factor was noted 89 67 56 50 ------- TABLE 2. cont'd Limiting Factor Factor Area Description 5 Operation Technical Guidance 6 Design Sludge Wasting & Return Capability 7 Design Secondary Process Controllability 8 Design Secondary Process Flexibility 9 Operation O&M Manual Inadequacy!*) 10 Design Aerator 11 Design Sludge Treatment!*) 12 Design Industrial Loading 13 Operation Staff Training 14 Design Secondary Clarifier 15 Operation Performance Monitoring 16 Design Ultimate Sludge Disposal 17 Administration Plant Administration, Familiarity with Needs 18 Design Disinfection!*) 19 Administration Plant Staff - Number 20 Design Plant Hydraulic Loading 21 Administration Plant Staff - Plant Coverage 22 Maintenance Spare Parts Inventory 23 Design Laboratory Space & Equipment 24 Design Return Process Stream 25 Operation Equipment Malfunction 26 Maintenance Lack of Preventive Maintenance Program 27 Design Alternative Power Source 28 Design Organic Loading 29 Maintenance General Housekeeping 30 Maintenance Maintenance Scheduling & Recording 31 Administration Administration Policies 32 Administration Plant Staff Productivity 33 Administration Insufficient Funding 34 Maintenance Manpower 35 Design Preliminary Unit Design!*) 36 Administration Staff Motivation 37 Administration Working Conditions 38 Design Alarm Systems 39 Maintenance Critical Parts Procurement 40 Design Flow Proportioning to Units 41 Operation Staff Aptitude 42 Design Inoperability Due to Weather 43 Administration Staff Supervision 44 Design Primary Units)*) 45 Maintenance Equipment Age 46 Operation O&M Manual - Use by Operators!*) 47 Administration Salary 48 Design Lack of Standby Units for Key Equipment 49 Design Lack of Unit By-Pass 50 Maintenance Technical Guidance - Emergencies 51 Maintenance Availability of Preventive Maintenance Ref. 52 Design Flow Backup 53 Operation Staff - Level of Education 54 Design Toxic Loading 55 Design Submerged Weirs 56 Design Plant Location 57 Operation Staff Level of Certification 58 Operation Staff - Insufficient Time on Job 59 Maintenance Staff Expertise - Emergencies 60 Design Seasonal Variation Loading 61 Administration Unnecessary Expenditures 62 Design Process Automation for Control 63 Administration Personnel Turnover No of Times Factor was ranked #1 7 9 3 3 0 6 3 4 0 3 0 1 2 1 2 0 0 0 0 1 2 1 0 7 0 0 2 0 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 Factor was noted 47 43 55 37 40 27 36 27 31 26 31 30 21 20 22 18 26 23 30 18 17 20 24 13 17 19 15 17 16 14 20 19 18 19 14 12 13 12 13 9 14 12 12 9 12 10 10 7 9 8 6 6 8 7 9 7 7 6 4 ------- TABLE 2. cont'd Limiting Factor Factor Area Description 64 Operation Shift Staff Adequacy 65 Design Unit Accessibility 66 Design Process Accessibility for Sampling 67 Design Process Automation for Monitoring 68 Design Equipment Accessibility for Maintenance 69 Administration Bond Indebtedness 70 Design AWT Units(*) No. of Times Factor was ranked #1 0 0 0 0 0 0 0 Factor was noted 3 3 4 2 2 0 0 *Not included in every plant evaluated Program for Improving Plant Performance In a critical evaluation of the data, it is important to note that at each treatment facility, a combination of factors limiting performance was always observed and that a single cause of poor performance at any one facility was never observed. Because there is an interrelationship between performance limiting factors and corrective programs, and because most existing correction programs focus on single problems only, a new approach which addresses all problems at a single facility is proposed as a more effective approach in improving existing plant performance This approach is called a Composite Correction Program (CCP). The purpose of the CCP is to eliminate all the performance limiting factors at a plant through the implementation of the correction recommendations that are made in the comprehensive evaluation report. The CCP was successfully demonstrated at several facilities on a limited scale. When the program was implemented at the Havre, Montana Wastewater Treatment Plant, a significant improvement in plant effluent quality resulted and permit standards could be met consistently. At the Havre plant, the effluent quality for six months prior to implementation of the CCP averaged 31 mg/l for BODeand 30 mg/l for TSS. Both BOD sand TSS concentrations averaged less than 10 mg/l for an eight- month period following initiation of the CCP and develop- ment of desired activated sludge characteristics. The plant's BODs loading increased by 27%, yet BODs dis- charged to the receiving stream decreased by 68%. At other facilities where the CCP technical assistance approach was used, improved performance resulted from changes in plant operations or minor changes in plant de- sign features The improvement in effluent quality that was achieved is shown in Table 3 TABLE 3. COLLECTIVE RANKING OF FACTORS LIMITING PLANT PERFORMANCE Facility Havre, MT Marshfield, MO St Charles, MO Mississippi R Plant Akron, IA Belton, MO Flow MGD 1 36 048 3 12 013 084 Effluent Quality BOD&(mg/l) Before CCP 31 75 9 After CCP 10 8 5 Effluent Quality TSS (mg I) Major Impact Before CCP 30 150 2 After CCP 8 Improved Performance 5 Improved Performance 2 Increased Process Stability 72 23 21 10 The significance and impact of a CCP approach to optimizing plant performance are indicated by improved effluent quality at the Havre facility and by the potential improvements which could be realized if such a program were implemented at all the facilities at which compre- hensive evaluations were performed. Of the 103 facilities evaluated only 37 plants (36%) were meeting their respective NPDES standards consistently or most of the 143 34 8 Improved Performance 15 Improved Performance and Decreased Costs of Sludge Handling time. However, if as a result of the evaluations, the recom- mendations were implemented, an additional 51 treatment plants could consistently meet NPDES standards, and 88 plants (86%) would achieve optimal levels of performance beyond which further improvement in effluentquality would not be possible without upgrading the existing facilities. ------- Conclusions and Recommendations The following conclusions and specific recommendations are made as a result of this study: 1. Since operator training programs and manuals are ineffective aids and have minimal impact on insuring proper plant operation, all federal and state training programs and literature should be redeveloped to re- late theoretical consideration to practical operational situations and present solutions to specific on-site problems as they arise. Manuals must reflect the input of the plant operations staff and should be easy to follow so they will be used on a day-to-day basis. 2. At the facilities planning and design stages, plant design, operability, and flexibility should be subject to a specific design and O&M review as a grant-funding requirement. Such a review would serve to: a. Emphasize the need for adequate sludge handling in small plants and design, operation and manage- ment of existing facilities at large plants. b. Insure proper design of secondary clarifiers to eliminate short circuiting and insure uniform velocity gradients in the sludge blanket. c. Implement more rational design requirements for fixed-film biological reactors. d. Allow and encourage separate treatment of an- aerobic digester supernatant or require increased wastewater treatment process unit sizes to ade- quately receive and treat this recycle flow. e. Encourage plant flexibility which would allow by- passing of ponds following mechanical plants and flexibility to operate activated sludge plants in various modes. f. Emphasize good controllability of return activated sludge flows. 3. In order to assure that process control is practiced at treatment facilities, the following action should be taken. a. Improve training for private and governmental persons disseminating operations technical assis- tance. Training must include guided in-plant pro- cess control experience at various wastewater treatment facilities to develop capabilities for proper application of wastewater treatment con- cepts to process control. Plant design engineers should be trained in plant operations and process control b. Provide more comprehensive and understandable process control information to operators by design engineers and technical assistance sources. Such information should be included in the plant opera- tion and maintenance manual, which in turn should reference other manuals provided through state and federal government for augmentation and clarification of theory as necessary. c. Hold persons who disseminate operations techni- cal guidance accountable for their recommenda- tions. As a minimum, follow-up phone calls or plant visits should be used to determine if recom- mendations given were correct and still apply. 4. Studies to determine the sources of plant perform- ance problems should be comprehensive in order that subtle as well as obvious factors which limit performance are identified. The performance poten- tial of an existing plant should be verified by con- ducting a comprehensive evaluation to identify all factors limiting performance. Plant administrators should be informed of the CCPapproachto improving plant performance as an alternative to construction of major plant modifications. 5. Federal and state regulatory efforts should be directed toward enforcement and accountability, specifically to: a Expand enforcement of IMPDES permitstoencour- age optimum performance from existing facilities. b. Require that CCP's be implemented prior to or in conjunction with construction of new or modified facilities to insure that existing facilities' capabil- ities are examined and optimized before unneeded construction is begun. 6. Budgeting for operation and maintenance of wastewater treatment facilities must become more organized and needs-sensitive. Higher priority for wastewater treatment in the municipal budget must be established. Publications and Presentations Resulting from National O&M Cause and Effect Survey — "Evaluation of Operation and Maintenance Factors Limiting Municipal Wastewater Treatment Plant Performance," Pres. Rocky Mountain Water Pollution Control Association, Albuquerque, New Mexico, October 25, 1977. ------- Hegg, B.A., Rakness, K.L, and Schultz, J.R.; "Evalua- tion of Operation and Maintenance Factors Limiting Municipal Wastewater Treatment Plant Performance," JWPCF, 50:3, 419-426, March 1978. "Evaluation of Operation and Maintenance Factors Limiting Municipal Wastewater Plant Performance- Phase II," Pres. 51st Conference WPCF, Anaheim, California, October 1978. "Operational Factors Affecting Performance of Bio- logical Treatment Plants," Pres. 51st Annual Conference WPCF, Anaheim, California, October 1978. "Evaluation of Operation and Maintenance Factors Limiting Municipal Wastewater Treatment Plant Per- formance," EPA-600/2-79-034, June 1979. "Evaluation of Operation and Maintenance Factors Limiting Biological Wastewater Treatment Plant Per- formance," EPA-600/2-79-078, July 1979. "A Demonstrated Approach for Improving Performance and Reliability of Biological Wastewater Treatment Plants," EPA-600/2-79-035, June 1979. "Evaluation of Design, Operation, Maintenance and Administrative Factors Limiting Treatment Plant Per- formance—Phase II," Draft Final Report, May 1979. "Evaluation of Operation Maintenance Factors Limit- ing Biological Treatment Plant Performance— Phase II," Draft Final Report, June 1979. New Seminar Series: Innovative and Alternative Technology Assessment The Environmental Research Information Center and the Water Research Division of the Municipal Environmental Research Laboratory are jointly sponsoring a series of Technology Transfer seminars designed to aid in the implementation of EPA's new Innovative and Alternative Technology (I/A) Program. This program was established by Congress as a modification of the EPA Construction Grants Program to allow communities to obtain more than 75% federal grant money for construction of wastewatertreatmentfacilities. Provisions of the program include: — 85% grants for the construction of innovative or alternative municipal treatment plants instead of the normal 75% grants. — The above grant increase (75% to 85%) will be paid out of a special fund set aside from each state's allocation each year that can only be used for I/A technology. This set-aside fund is 2% for the first two years (FY 79 and 80) and 3% for the last year (FY81). — Each year 1/2%of the special set-aside fund must be used for innovative technology. — If a new I/A technology fails to meet design goals during the first two years of operation, another grant may be awarded for 100% of the costs of replacing the failed system. This means the local government and the taxpayers will not have to pay for new technologies that do not work. Nine, two-day seminars have been scheduled during the period August through December 1979 to acquaint engi- neers and facilities planning personnel with the technical information necessary to fulfill the program requirements. Attendance is limited to 200 participants at each seminar. Seminar sites and dates are listed on page 14 of this Newsletter. If you are interested in attending one of these seminars contact Liz Holzer JACA Corporation 550 Pinetown Road Fort Washington, PA 19034 (215) 643-5466 Land Treatment Seminars The Environmental Research Information Center, in cooperation with the U.S. Army Corps of Engineers, pre- sented five Technology Transfer seminars in June on the "Design of Land Treatment of Municipal Wastewater Ef- fluents " These seminars were held in Des Plames, Illinois; Atlanta, Georgia; Boston, Massachusetts, Phoenix, Arizona; and Boise, Idaho. Subjects discussed included land treatment systems, slow rate, high rate, and overland flow; health aspects; management and monitoring options; develop- ment of public relations programs, design examples for each treatment-mode, and selected case histories. EPA's revised policy and guidance for evaluation of land treat- ment alternatives (PRM 79-3) in the Construction Grants program was also covered ------- 8 Continuous Source Monitoring Handbook Featured at 1979 APCA Meeting The newest Technology Transfer handbook, "Continuous Air Pollution Source Monitoring Systems," was distri- buted for the first time at the 72nd Annual Air Pollution Control Association Meeting and Exhibition, held June 26- 28 at the Cincinnati Convention Center. EPA was represented at the meeting by the Environmental Research Information Center and the Industrial Environ- mental Research Laboratories (Cincinnati, Ohio and Research Triangle Park, North Carolina) who combined efforts this year to provide information to attendees about EPA programs and to discuss the handbook. Approximate- ly 2000 copies of the new publication were distributed. The Source Monitoring handbook provides the detailed information necessary to develop a continuous emissions monitoring program at a stationary source facility. It also covers continuous monitoring requirements established by the federal government, general guidelines to aid in meeting these requirements, details for selecting monitor- ing instrumentation, and methods for using monitoring data and systems to improve and optimize source process operations The manual can be obtained by returning the order form at the back of this Newsletter (#6005). Continuous Air Pollution Source Monitoring Systems Symposium Announcement: River Basin Water Planning and Management The Environmental Research Information Center is help- ing to coordinate a joint USA/USSR symposium on "River Basin Water Quality Planning and Management," which will be held in the Sheraton-Commander Hotel,Cambridge, Massachusetts, October 22-24. The U S. participation in the symposium is sponsored by the U S. Environmental Protection Agency, Water Planning Division, and Region 1, as part of an on-going effort by both countries to promote the exchange of scientific information and, in this case, to better understand the water planning and management activities of each The USSR will be represented by the research scientists of the All-Union Scientific Research Institute for Water Protection (VNIIVO), an equivalent agency to EPA with broad responsibilities for the planning, research and design of water pollution control systems and strategies The main focus of the symposium will be to comparatively study the water protection planning methods and ap- proaches of both countries, stressing the technological, regulatory and institutional constraints The U.S. special- ists will prepare a river basin water protection plan for a segment of the Severski-Donet River in the Ukraine Republic, applying U.S. laws, regulations and technologies. The Soviet specialists will prepare a similar water plan for a segment of the Connecticut River in Massachusetts, based on Soviet constraints and planning approaches. Each group of representatives will present seven papers which will include discussions on present and future water quality goals, regulations; agencies involved in water pollution control planning and management; deci- sion-making processes, including considerations of treat- ment technologies; water quality modeling; and cost/ benefit optimization. Also of interest to symposim participants will be discus- sions by the Soviets of some of their treatment technol- ogies and pollution abatement/management methods which are not generally applied in the United States. Attendance at this symposium is open to anyone who is interested. For further information, contact. Ms. Sharon Moore Water Quality Branch U S Environmental Protection Agency JFK Federal Building Boston, MA 02203 (617) 223-5130 ------- ERIC Initiates New Publication: Summary Report A Technology Transfer summary report series of publica- tions has been initiated by the Environmental Research Information Center for the purpose of aggregating infor- mation regarding particular environmental pollution problems. Subareas of a subject or "problem" will be ad- dressed in individual reports, presenting a comprehensive, yet concise compilation of information on a particular topic Two report series have now been initiated with the recent publication of summary reports: "Sulfur Oxides Control Technology: Flue Gas Desulfurization, The Wellman-Lord Process" and "Control Technology for the Metal-Finishing Industry: Evaporators." The Wellman-Lord Process report and future reports in this Sulfur Oxide Series, such as lime/limestone and magnesium oxide FGD processes, are funded by the Industrial Environmental Research Laboratory, Research Triangle Park and explain methods for controlling sulfur dioxide emissions. The Wellman-Lord report describes design and environmental considerations, present status, raw material and utility requirements, costs, and installa- tion space required for the process. This report can be ordered by checking the appropriate box (#8001) on the order form on the back of this Newsletter. The Evaporators report and future reports in the Metal- Finishing Series, such as reverse osmosis and ion exchange, are funded by the Industrial Environmental Research Laboratory in Cincinnati. This initial report describes the technical and economic advantages, opera- ting costs, and cost-savings benefits for evaporators used in electroplating processes. To order the Evaporators report, check the appropriate box (#8002) on the back of this Newsletter. &EPA Summary Report Sulfur Oxides Control Technology Series: Flue Gas Desulfurization Wellman-Lord Process Control Technology for the Metal Finishing Industry Evaporators ------- 10 Additional Small Flows Seminars to be Conducted Five Technology Transfer seminars on "Wastewater Treatment Facilities for Small Communities" will be con- ducted this year. These seminars will be held in Phoenix, Arizona, July 17-19, 1979; Portland, Oregon, July 31- August 2, 1979; Omaha, Nebraska, August 14-16, 1979; Indianapolis, Indiana, August 28-30, 1979; and New Orleans, Louisiana, September 18-20, 1979. Although seminars on this subject have previously been conducted, this year's seminars will feature two new four-hour sessions: "Management of On-Site Systems" and "Methodology for Alternatives Analysis." These sessions will be particularly helpful for those preparing facility plans and/or developing an on-site management program. Individuals wishing to attend the Phoenix, Portland, Omaha, or New Orleans seminars should write to: USEPA c/o Enviro Control, Inc. P.O. Box 828 Rockville, MD 20851 Those wishing to attend the Indianapolis seminar should write to: USEPA Attn: Marti Velasco, Water Division 230 South Dearborn Street Chicago, IL 60604 Workshop on the Use of Nonpoint Source Pollution Assessment Models The Environmental Research Information Center, in cooperation with the Environmental Research Laboratory in Athens, Georgia, presented a second workshop on the use of models for the assessment of soluble and sus- pended pollutants from agricultural and rural lands held May 1-3, 1979 in Chicago, Illinois. The Agricultural Runoff Management (ARM) and the Non- point Source (NPS) models for determmg pollutant loads m surface water runoff were discussed. The NPS model is designed for continuous simulation of pollutants in sur- face water runoff from five different land use categories. The ARM model is designed to simulate the continuous runoff of pesticides, sediments and nutrients from rowcrop agricultural lands. The workshop presented the structure and orgamzaton of the models, input description and preparation require- ments such as the algorithm and parameter processes for hydrology, sediment, nutrients, pesticides, and land use categories. In addition, parameter estimation and calibra- tion of the models were discussed. EPA Research Reports, EPA-600/3-78-080 and EPA- 600/3-77-065, describing the use of these models, are available on a limited basis through: Technical Information Operations Staff USEPA Cincinnati, OH 45268 Technical information and assistance on use of these models is available through. Environmental Research Laboratory U.S. Environmental Protection Agency College Station Road Athens, GA 30605 Second Workshop on Water Quality Screening Methodology The Environmental Research Information Center and the Environmental Research Laboratory, Athens, Georgia, are sponsoring a three-day workshop on water quality assess- ment techniques for estimating pollutant levels from point and nonpoint sources and for evaluating their effect on water quality in streams and reservoirs. The workshop, to be held in Chicago, Illinois, November 7-9, 1979 is in- tended for engineers and planners who are involved in evaluating surface water quality in Section 208 nondesig- nated areas. The workshop will present techniques that are included in the manual, "Water Quality Assessment: A Screening Method for Nondesignated 208 Areas" (EPA-600/9-77- 023), which was developed under contract by the Office of Research and Development's Athens laboratory. This screening method involves several simplified techniques and, in most cases, can be accomplished with the assis- tance of a desk-top calculator. The methodology is intend- ed to be used with little external or collected input; instead, tables, figures, and appendices of the manual provide much of the working data. If you are interested in attending this workshop, contact Orville Macomber, Environmental Research Information Center, (513) 684-7394. The manual is available on a limited basis from: Technical Information Operations Staff USEPA Cincinnati, OH 45268 ------- New Environmental Pollution Control Alternatives Publication for Electroplating Industry The Environmental Research Information Center has published a new Technology Transfer Environmental Pollution Control Alternatives brochure entitled, "Eco- nomics of Wastewater Treatment Alternatives for the Electroplating Industry." This brochure, funded by the Industrial Environmental Research Laboratory (Metals and Inorganic Chemicals Branch) in Cincinnati, Ohio, addresses the economics of various techniques for meeting water pollution control requirements as a guide for minimizing costs. Operating and investment costs of conventional wastewater treat- ment systems are compared with alternative treatment technologies, manufacturing process changes and pollu- tion control device modifications that may offer cost savings. The Alternatives series of publications is directed to the reader with technical and managerial responsibilities in local, state or federal government and private industry who is involved in finding solutionstoenvironmental problems. To order, check the appropriate box (#5016) on the order form at the back of this Newsletter. S-EFW Environmental Pollution Control Alternatives: Economics of Wastewater Treatment Alternatives for the Electroplating Industry Seminar Series Ends—Air Pollution Equipment The Technology Transfer seminar series on "Oper- ation and Maintenance of Air Pollution Equipment for Paniculate Control" was completed in June. The three seminars held in Atlanta, Georgia; Arlington, Virgina; and San Francisco, California drew a com- bined total of over 500 participants, comprised primarily of persons who are either responsible for equipment performance or who operate the hard- ware. This series was presented by the Environmental Research Information Center and was co-sponsored by Pollution Engineering, a major international environmental magazine. The seminars provided discussions on guidelines and practical solutions to equipment problems by repre- sentatives of control systems manufacturers and engineers from various industries where these systems are used. Four speakers from O&M Seminar in San Francisco: (upper left, clockwise) Heinz Engelbrecht, Richard McRanie, Robert Bump. Robert Wright. ------- 72 New Seminar Publication: Benefit Analysis for Combined Sewer Overflow Control A new publication has been developed from the Technol- ogy Transfer seminar series "Combined Sewer Overflow Assessment and Control Procedures," which was pre- sented in 1978. This publication is intended for the use of elected officials of municipalities, their technical staff members and consultants, and state and federal govern- ment employees who have review and approval authority for combined sewer overflow (CSO). The information in this publication will be of help to any municipality in pro- viding guidance to avoid numerous and costly pitfalls and to take full advantage of opportunities for assistance in planning and implementing a combined sewer overflow control program. This publication includes sections on legislation and regu- lations relating to CSO projects, objectives for planning, methods for relating pollutant sources to beneficial uses, engineering alternatives and costs for controlling CSO's, and case studies that present methods used for assess- ment. This publication can be obtained by checking the appro- priate box (#4013) on the order form at the back of this Newsletter Seminar Publication Benefit Analysis for Combined Sewer Overflow Control Symposium on Wastewater Aerosols and Disease The Health Effects Research Laboratory in Cincinnati, Ohio is sponsoring a symposium on the transmission of disease agents by aerosols from wastewater treatment facilities. This symposium will be held September 18-21 at Stouffer's Cincinnati Towers Hotel in Cincinnati. Scien- tists, engineers, physicians and federal, state and local health officials will review information on aerosol contam- inants and their effects on exposed populations. The symposium will conclude with a panel discussion assess- ing the problems and alternative solutions, as identified, and define continuing research needs in the context of regulatory and enforcement needs For information concerning the workshop, contact Doug Williams, Environmental Research Information Center, (513) 684-7394. To register to attend the workshop, contact- Virginia Hathaway JACA Corporation 550 Pinetown Road Fort Washington, PA 19034 (215) 643-5466 Proceedings of National Conference on Lake Restoration The "Proceedings of the National Conference on Lake Restoration," held August 22-24, 1978 in Minneapolis, Minnesota, have been published and can be ordered. The conference was jointly sponsored by the Minnesota Pollu- tion Control Agency and EPA's Office of Water Planning and Standards along with the Environmental Research Information Center. Over 450 people representing 39 states and a wide range of disciplines were in attendance. The Proceedings include 34 conference presentations on topics such as federal, state and local programs assessing lake restoration problems, alternative solutions, in-lake treatment methods, and state-of-the-art research. To obtain a copy of the Proceedings or information regard- ing EPA's lake restoration program contact' Robert Johnson (WH-585) U.S. Environmental Protection Agency 401 M Street, S.W. Washington, DC 20460 ------- 13 New Capsule Report: Control of Acidic Air Pollutants by Coated Baghouse Emissions from the aluminum, glass, phosphate, fertilizer, and sulfuric acid industries and from waste incineration have exhaust gas characteristics unique to their sources However, they also share several common problems, including combined particulate, corrosive acid vapor, and acid mist emissions. This Technology Transfer Capsule Report presents an approach to alleviate these problems through the use of dry scrubbing to neutralize and capture the acids, followed by removal of particulates and captured acids in a baghouse filter. To receive a copy, check the appropriate box (#2020) on the order form at the back of this Newsletter. Control of Acidic Air Pollutants by Coated Baghouses Hydrocarbon Seminar Series is Successful Over 700 participants attended three Technology Transfer seminars on "Volatile Organic Compound Control in the Surface Coating Industries " This series was sponsored by the Environmental Research Information Center, the Air Pollution Control Association, the Association of Finishing Processors, and the National Paint and Coatings Associa- tion, in an effort to acquaint participants with new regula- tions requiring the reduction of volatile organic compound (VOC) emissions The seminar presentations included explanation of these regulations and descriptions of low- solvent coating technology with respect to the VOC emission limits, add-on air pollution control equipment capabilities and engineering changes, and plant survey and enforcement information ------- 14 Environmental Research Information Center 1979 Seminar Schedule Technology Transfer Scheduled Events In order to keep you more aware of future Technology Transfer activities (particularly seminars), the following schedule is included. Should you desire more details on any of the activities listed, contact the appropriate Technology Transfer Regional Chairman listed in this newsletter. Subject Innovative and Alternative Technology (I/A) I/A I/A I/A I/A I/A I/A I/A I/A Small Flows Small Flows Small Flows Water Quality Screening Workshop Date August 6-7, 1979 August 9-10, 1979 August 27-28, 1979 September 10-11, 1979 September 20-21, 1979 September 27-28, 1979 October 22-23, 1979 December 3-4, 1979 December 6-7, 1979 August 14-16, 1979 August 28-30, 1979 September 18-20, 1979 November 7-9, 1979 Region/Location 4 Atlanta 1 10 5 2 7 3 8 9 7 5 6 5 Boston Seattle Chicago New York Kansas City Philadelphia Denver Los Angeles Omaha Indianapolis New Orleans Chicago ------- REQUEST FOR TECHNOLOGY TRANSFER MATERIAL The publications listed on this form are the only ones available through the Office of Technology Transfer. (Check appropriate boxes) PROCESS DESIGN MANUALS Phosphorus Removal (April 1976) ............ . Carbon Adsorption (Oct 1 973) .............. . Suspended Solids Removal (Jan 1975) ........ Upgrading Existing Wastewater Treatment Plants (Oct 1974).. Sulfide Control in Sanitary Sewerage Systems (Oct 1974) Sludge Treatment and Disposal (Oct 1974) Nitrogen Control (Oct 1975) . . .. Land Treatment of Municipal Wastewater (Oct 1977) , Wastewater Treatment Facilities for Sewered Small Communities (Oct 1977) ..... Municipal Sludge Landfills (Oct 1978) TECHNICAL CAPSULE REPORTS Recycling Zinc in Viscose Rayon Plants by Two Stage Precipitation Color Removal from Kraft Pulping Effluent by Lime Addition Pollution Abatement in a Copper Wire Mill First Progress Report Limestone Wet-Scrubbing Test Results at the EPA Alkali Scrubbing Test Facility Pollution Abatement in a Brewing Facility Flue Gas Desulfunzation and Sulfunc Acid Production via Magnesia Scrubbing Second Progress Report Lime/Limestone Wet Scrubbing Test Results at the EPA Alkali Scrubbing Test Facility Magnesium Carbonate Process for Water Treatment Third Progress Report Lime/Limestone Wet-Scrubbing Test Results at the EPA Alkali Scrubbing Test Facility .. . First Progress Report Wellman-Lord SO2 Recovery Process — Flue Gas Desulfunzation Plant . . Swirl Device for Regulating and Treating Combined Sewer Overflows Fabric Filter Paniculate Control on Coal-Fired Utility Boilers Nucla, CO and Sunbury, PA First Progress Report Static Pile Composting of Wastewater Sludge. Efficient Treatment of Small Municipal Flows at Dawson, MM Double Alkali Flue Gas Desulfunzation System Applied at the General Motors Parma, OH Facility Recovery of Spent Sulfunc Acid from Steel Pickling Operations Fourth Progress Report Forced-Oxidation Test Results at the EPA Alkali Scrubbing Test Facility • Control of Acidic Air Pollutants by Coated Baghouses INDUSTRIAL SEMINAR PUBLICATIONS Upgrading Poultry Processing Facilities to Reduce Pollution (3 Vols ) Upgrading Metal Finishing Facilities to Reduce Pollution (2 Vols ) Upgrading Meat Packing Facilities to Reduce Pollution (3 Vols ) Upgrading Textile Operations to Reduce Pollution (2 Vols ) Choosing the Optimum Financial Strategies for Pollution Control Systems Erosion and Sediment Conirol —- Surface Mining in the Eastern U S (2 Vots ) Pollution Abatement in the Fruit and Vegetable Industry (3 Vols ) Choosing Optimum Management Strategies . 1001 D 1 002 D 1003 D 1004 D 1005 D 1006 D 1007 D 1009 D 1010 D 2001 CD 2002 D 2003 D 2004 D 2006 CD 2007 D 2008 D 2009 CD 2010 D 2011 D 201 2 D 2013 D 2014 Q 2015 CD 2016 D 201 7 D 2018 D 2020 CD 3001 D 3002 D 3003 D 3004 D 3005 D 3006 D 3007 D 3008 D Controlling Pollution from the Manufacturing and Coating of Metal Products (3 Vols ) .. 3009 D MUNICIPAL SEMINAR PUBLICATIONS Upgrading Lagoons . 4001 LJ Physical Chemical Wastewater Treatment Plant Design . 4002 D Status of Oxygen'Activated Sludge Wastewater Treatment 4003 CD Nitrification and Denitnfication Facilities 4004 CD Upgrading Existing Wastewater Treatment Plants — Case Histories 4005 CD Flow Equalization 4006 D Wastewater Filtration . 4007 CD Physical-Chemical Nitrogen Removal . 4008 CD Air Pollution Aspects of Sludge Incineration . 4009 CD Land Treatment of Municipal Wastewater Effluents (3 Vols ) 4010 CD Alternatives for Small Wastewater Treatment Systems (3 Vols ) 401 1 LJ Sludge Treatment and Disposal (2 Vols ) . 401 2 D • Benefit Analysis for Combined Sewer Overflow Control 401 3 CD BROCHURES Environmental Pollution Control Alternatives Municipal Wastewater 5012 L_) Forest Harvesting and Water Quality > , 5013 LJ Irrigated Agriculture and Water Quality Management 5014 LJ Forest Chemicals and Water Quality 5015 d • Environmental Pollution Control Alternatives Economics of Wastewater Alternatives for the Electroplating Industry 5016 CU HANDBOOKS .Monitoring Industrial Wastewater (1973) . 6002 CD Industrial Guide for Air Pollution Control (June 1978) 6004 CD • Continuous Air Pollution Source Monitoring Systems (June 1979) 6005 D INDUSTRIAL ENVIRONMENTAL POLLUTION CONTROL MANUALS Pulp and Paper Industry Part 1 Air (Oct 1976) 7001 CD Textile Processing Industry (Oct 1978)) . 7002 CD SUMMARY REPORTS • Sulfur Oxides Control Technology Series FGD Wellman-Lord Process 8001 CD • Control Technology for the Metal Finishing Industry Series Evaporators 8002 CD EXECUTIVE BRIEFINGS Environmental Considerations of Energy — Conserving Industrial Process Changes . 9001 CD Environmental Sampling of Paraho Oil Shale Retort Process 9002 CD ATTENTION PUBLICATION USERS Due to the increasing costs of printing and mailing, it has become necessary to institute positive management controls over distribution of Technology Transfei publications Although these publications will be distributed on a no cost basis, any request for more than five documents total or for more than one copy of a single document must be accompanied by written |ustification, preferably on organization letterhead In the event your order cannot be filled as requested you will be contacted and so advised If you are not currently on the mailing list for the Technology Transfer Newsletter, do you want to be added' Yes CD No D Employer Street City, State, Zip Code *lt is not necessary to fill in this block if your name and address on reverse are correct • Publication listed for the first time Note Foreward to ERIC, Technology Transfer, U S Environmental Protection Agency, Cincinnati, OH 45268 ------- Where to Get Further Information In order to get details on items appearing in this publication, or any other aspects of the Technology Transfer Program, contact the EPA Regional Technology Transfer Committee Chairman in your region REGION CHAIRMAN ADDRESS REGION CHAIRMAN ADDRESS Lester Sutton Environmental Protection Agency John F Kennedy Federal Building Room 2313 Boston, Massachusetts 02203 617 223-2226 (Maine, N H , Vt . Mass , R I , Conn ; Robert Olson Environmental Protection Agency 26 Federal Plaza New York, New York 10007 212 264-1867 (NY.NJ.PR.VI) Mildred Smith Environmental Protection Agency 1201 Elm Street First National Building Dallas, Texas 75270 214 767 2697 (Texas, Okla , Ark , La , N Mex ) Charles M Hajmian Environmental Protection Agency 324 East 11th Street Kansas City, Missouri 64106 816 374-2921 (Kansas, Nebr , Iowa, Mo ) Albert Montague Environmental Protection Agency 6th & Walnut Streets Philadelphia, Pennsylvania 19106 215 597-9856 (Pa , WVa , Md , Del , D C , Va ) Asa B Foster, Jr Environmental Protection Agency 345 Courtland Street, N E Atlanta, Georgia 30308 404 881-4450 (N C , S C , Ky , Tenn , Ga , Ala , Miss , Fla ) Clifford Risley Environmental Protection Agency 230 S Dearborn Street Chicago, Illinois 60604 312 353-4625 (Mich , Wis , Minn , III , Ind , Ohio) 10 Elmer Chenault Environmental Protection Agency 1860 Lincoln Street Denver, Colorado 80295 303 837-2277 (Colo , Mont, Wyo , Utah, N D , S D ) Fred Hoffman Environmental Protection Agency 215 Fremont Street San Francisco, California 94105 415 556-6925 (Calif, Ariz , Nev , Hawaii) John Osborn Environmental Protection Agency 1200 6th Avenue Seattle, Washington 98101 206 442 1296 (Wash , Ore , Idaho, Alaska) USEPA- OR&D Environmental Research Information Center 26 W St Clair Street Cincinnati, Ohio 45268 513 684-7394-7398 (Inc ) U S GOVERNMENT PRINTING OFFICE 1979-657-060/5326 United States Environmental Protection Agency Environmental Research Information Center Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Offiruil Business, Penalty for Private Use S300 ------- |