r:

OF
ERIE,
                    Report
                       ENTAL TREATMENT
                       ERIE  WATER
                   ENNSYLVANIA9


     U.S. DEPARTMENT OF HEALTH, EDUCATION, AND WELFARE

     Federal Water Pollution Control Administration

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                                      tiM vil
                 PROJECT REPORT

   EXPERIMENTAL TREATMENT OF LAKE ERIE WATER

         ERIE,PENNSYLVANIA, WATER PLANT

                       by

     Kenneth A. Dostal and Gordon G. Robeck
             Engineering Activities
       Basic and Applied Sciences Program
 Federal Water Pollution Control Administration
      Cincinnati Water Research Laboratory
                   March 1966
U.S. Department of Health, Education, and Welfare
   Robert A. Taft Sanitary Engineering Center
                Cincinnati, Ohio

-------

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                                LIST OF TABLES







Table                                                                         Page




 1.    Raw water characteristics                                               8




 2.    Characteristics of media used in experimental filters                  17




 3.    Summary of filter runs                                                20




 4.    Incremental head losses for run 5                                     37




 5.    Summary of algae data                                                 68




 6.    Influence of filtration rate on water production                      69




 7.    Influence of filter media on water production                         70




 8.    Influence of alum dose on water production                            71




 9.    Unit water production for runs 5-8 of spring series                    72




10.    Expected length of run for various assumed production values           73

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                               LIST OF  FIGURES

Figure                                                                      Page
   1.    Frequency distribution of raw water  turbidity  values,  May  5,  1964    3
             to May  5,  1965.

   2.    Frequency distribution of coliform organisms  in raw water,            4
             May 5,  1964 to May 5,  1965.

   3.    Frequency distribution of plankton in raw water,  Jan.  19,  1965 to    6
             May 8,  1965.

   4.    Frequency distribution of plankton in raw water at  Buffalo, N.Y.,    7
             October 1960  to  Aug.  1965.

   5.    Frequency distribution of daily  averages  of raw water  turbidity during    10
             test periods.

   6.    Frequency distribution of plankton in raw water during test periods.  11

   7.    Details of dual-media filter head  loss  taps.                          13

   8.    Size  distribution  of  sand used  in  dual-media  filter.                  15

   9.    Size  distribution  of  coal used  for dual-media  filter.                 16

  10.    Head  loss and turbidity values  for run  1  of summer  series,            19
             Aug.  13,  1964.

  11.    Head  loss and turbidity values  for run  2  of summer  series,            24
             Aug.  17,  1964.

  12.    Head  loss and turbidity values  for run  3  of summer  series,            25
             Aug.  22,  1964.

  13.    Head  loss and turbidity values  for run  4  of summer  series,            27
             Aug.  24,  1964.

  14.    Head  loss and turbidity values  for run  5  of summer  series,            28
             Aug.  25,  1964.

  15.    Head  loss and turbidity values  for run  6  of summer  series,            29
             Aug.  26,  1964.

  16.    Head  loss and turbidity values  for run  7  of summer  series,            30
             Aug.  27,  1964.

  17.    Head  loss and turbidity values  for run  1  of fall  series,              33
             Nov.  18,  1964.

  18.    Head  loss and turbidity values  for run  2  of fall  series,              35
             Nov. 19,  1964.

  19.    Head  loss and turbidity values  for run  3  of fall  series,              36
             Nov. 20,  1964.

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                             LIST OF FIGURES (Contd.)
Figure                                                                         Page

  20.   Head loss and turbidity values for run 4 of fall series,                38
             Nov. 21, 1964.

  21.   Head loss and turbidity values for run 5 of fall series,                39
             Nov. 22, 1964.

  22.   Head loss and turbidity values for run 6 of fall series,                41
             Nov. 23, 1964.

  23.   Head loss and turbidity values for run 7 of fall series,                43
             Nov. 24, 1964.

  24.   Head loss and turbidity values for run 8 of fall series,                44
             Nov. 25, 1964.

  25.   Head loss and turbidity values for run 9 of fall series,                46
             Nov. 26, 1964.

  26.   Head loss and turbidity values for run 10 of fall series,               47
             Nov. 26, 1964.

  27.   Head loss and turbidity values for run 1 of winter series,              49
             Feb. 11, 1965.

  28.   Head loss and turbidity values for run 2 of winter series,              51
             Feb. 12, 1965.

  29.   Head loss and turbidity values for run 3 of winter series,              52
             Feb. 13, 1965.

  30.   Head loss and turbidity values for run 4 of winter series,              54
             Feb. 14, 1965.

  31.   Head loss and turbidity values for run 5 of winter series,              55
             Feb. 15, 1965.

  32.   Head loss and turbidity values for run 6 of winter series,              56
             Feb. 16, 1965.

  33.   Head loss and turbidity values for run 1 of spring series,              57
             May 18, 1965.

  34.   Head loss and turbidity values for run 2 of spring series,              58
             May 19, 1965.

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                            LIST OF FIGURES (Contd.)
Figure                                                                         Page

  35.   Head loss and turbidity values for run 3 of spring series,              60
             May 20, 1965.

  36.   Head loss and turbidity values for run 4 of spring series,              61
             May 21, 1965.

  37.   Head loss and turbidity values for run 5 of spring series,              62
             May 22, 1965.

  38.   Head loss and turbidity values for run 6 of spring series,              64
             May 23, 1965.

  39.   Head loss and turbidity values for run 7 of spring series,              65
             May 25, 1965.

  40.   Head loss and turbidity values for run 8 of spring series,              67
             May 26, 1965.

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                        Project Report


            EXPERIMENTAL TREATMENT OF LAKE ERIE WATER


                              by


              Kenneth A. Dostal and Gordon G. Robeck





       This study resulted from a discussion with representatives


of the Bureau of Water for Erie, Pennsylvania, concerning various


possible approaches for expansion of their municipal water plants.


Two small experimental filters were installed in one of the water


treatment plants by the Public Health Service as part of a continuing


study in which various aspects of water treatment are being reviewed.


The study was designed to check the influence of high-rate and


dual-media filtration coupled with the elimination of conventional


flocculators and settling tanks on the finished-water quality.


       A series of 61 filter runs was made during the 1-year study

                                              2
at filtration rates varying from 2 to 6 gpm/ft .  The addition of


5 to 15 mg of alum per liter to the raw water just prior to filtration


through dual-media filters resulted in an effluent of very good quality,


Both turbidity and algae were consistently reduced to low levels.


Length of filter run depended upon the raw water turbidity, alum


dose, filtration rate, and size of coal used in the dual-media


filters.


       Prior to this study, segments of the conventional water


treatment process (coagulation, flocculation, sedimentation, and


filtration) had been reviewed in three cooperative field studies.


The first field study , at a 3-mgd water treatment plant in Gaffney,
This work was performed while the authors were members of the Division

of Water Supply and Pollution Control, Public Health Service,
Department of Health, Education, and Welfare.

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                             - 2 -


South Carolina, was designed to determine the effect of shortened


flocculation and sedimentation times plus higher filtration rates

                                                      2
on the quality of the finished water.  A similar study  was


conducted in a 4-mgd water treatment plant located in Easley,


South Carolina.  The Easley plant utilized sand as the filter


media, and the Gaffney plant utilized anthracite.  In the second


study several runs were made with a small experimental filter


containing a coarse coal layer over a layer of fine sand.  The

           3
third study  involved small experimental filters to check the


influence of both high-rate and dual-media filtration on the


finished-water quality and was conducted at a water plant that uses


a cold lime-soda softening process.


RAW WATER SOURCE AND QUALITY


       Lake Erie serves as the raw water source for both of Erie's


municipal water plants, the West Plant and the Chestnut Street


Plant.  Each plant has a separate intake, about a mile offshore


and 24 feet below the surface of the water.  From May 5, 1964


to May 5, 1965, plant personnel made 259 turbidity measurements


on the raw water entering the treatment plant.  A frequency distribution


of these determinations is shown in Figure 1.   Fifty percent of


the daily turbidity measurements were 3.5 Jackson units or less,


and 90 percent were below 15 J.u.  During the  same 12-month period


197 measurements were made on the coliform content of the raw water;


this information is shown in Figure 2.   Fifty  percent of the determinations


yielded a value of 3.5 coliforms per 100 ml or less, and 90 percent


of the reported values were less than 50 per 100 ml.  On January 19, 1965,

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                                    -  3 -
    50
00
OC
     20
-;    10
        T     T
I     I    I   I
          NUMBER  OF OBSERVATIONS = 259
I     I
        I	I
I    I    I    I
     I   I    I    I    I    I       II      I
             10    20   30  40 50  60  70  80     90   95

                            PERCENT  EQUAL TO OR LESS THAN
                      1
                                         98  99      99.8
  Figure 1.   Frequency distribution of raw water  turbidity  values, May 5,  1964
             to  May  5, 1965.

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                                     _ 4
   en
   CD
   CJ
      100
       50
       20
        10
             NUMBER  OF  OBSERVATIONS =  197
                            I
I	I
I
I	I
                      10    20   30  40  50 60  70   80    90   95    98  99


                            PERCENT  EQUAL  TO OR LESS THAN
Figure  2.   Frequency distribution of  coliform organisms in raw water,  May  5,  1964

           to May 5, 1965.

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                            - 5 -







the water treatment plant personnel started a routine program of




algae identification and enumeration.  Figure 3 presents a frequency




distribution for the 58 measurements made prior to May 8, 1965.  Fifty




percent were less than 350, and ninety percent of the values were




less than 800 per ml.




       Inasmuch as the algae data shown in Figure 3 covered only a




4-month period, additional information was desirable.  The only other




algae data found for Lake Erie were from the Public Health Service




Water Pollution Surveillance System, which has a sampling station




at the water treatment plant in Buffalo, New York.  The Buffalo




intake is slightly over a mile from shore in about 12 feet of water.




A frequency distribution of 98 counts over nearly a 5-year period is




shown in Figure 4.  Water characteristics at this plant are very




similar to those encountered at the water plants in Erie, Pennsylvania.




A comparison of Figures 3 and 4 shows that the algae counts are




fairly similar; therefore, the 4-month data (Figure 3) may be




reasonably representative of what would be expected throughout a




year or longer.




       The raw water characteristics, listed in Table 1, for the




four periods in which the experimental work was completed indicate




the turbidity ranged from 2 to 58 J.u., algae counts ranged from




30 to 960/ml, and the temperature varied from 34 to 69°F.

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   2,000
o
C3
—I
•ec.
   I,POO
     500
     200
     100
         I      I
I     I   I    I    |   I    I
I     I
            NUMBER  OF  OBSERVATIONS  =  58
               I     I
     I    I   I
                    10    20   30  40 50  60  70  80    90    95   98  99
                              PERCENT EQUAL TO OR LESS  THAN
       Figure  3.  Frequency distribution of algae in raw water, Jan. 19, 1965 to
                 May 8, 1965.

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    5,000
    2,000
    1,000
cu
«=c
      5OO
     200
      100
           T    T
           I    I    I    I   I   I    I
II     III
              NUMBER  OF   OBSERVATIONS = 98
I	I
                               I    I    I    1    I
I	I
                10    20   30  40 50  60  70  80     90   95

                              PERCENT EQUAL TO OR  LESS  THAN
I	I
                                                     98  99
                      99.8
       Figure 4.   Frequency distribution of  algae  in  raw water at Buffalo,  N.Y.,
                  Oct.,1960 to Aug.,1965.

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                                          - 8 -

                          Table 1.  RAW WATER CHARACTERISTICS
                                          Hardness
	Date	              Temp.,   (as CaCO ) Alkalinity  Turbidity,  Algae,
 From	To	p_H	^F	mg/liter   mg/liter	J.u.	No./ml

 8/13/64    8/28/64    7.8-8.0    68-69    128-131    93-98       1-16        430-840


 11/18/64   11/27/64   7.4-7.8    47-52    124-135    91-94       5-58        220-960


 2/11/65    2/19/65    7.7-8.2    34-41    123-137    86-95       3-18        30-220


 5/18/65    5/27/65    7.3-7.8    52-58    130-139    91-95       2-24        80-190

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                              - 9 -




       In order to see whether the algae numbers and turbidities


encountered during the test periods were representative of those


measured by the Erie water plant personnel, frequency distributions


were also plotted for the study periods.  Figure 5 presents the frequency


distribution of the raw water turbidities (daily averages) found during


the various filter runs.  Based on this information the filtration


experiments handled influents slightly higher in turbidity than


expected for the 12-month period (Figure 1).   Algae counts


during the test periods were slightly lower than expected, as shown


by the frequency distribution on Figure 6.  This was probably due to


the facts that the water plant algae data (Figure 3) covered only 4


consecutive months whereas the experiments were conducted during each


of the four seasons and that both sets of observations were somewhat


limited in number.


DESCRIPTION OF WATER PLANTS


       In 1914 the Chestnut Street water treatment plant was completed


with a design rate of 24 mgd.  Expansion in 1925 increased the capacity


to 32 mgd, which sufficied until 1932.  At that time West Plant with


a design rate of 15 mgd was completed; it was expanded in 1951 to 28 mgd,


which gave a total capacity of 60 mgd.


       Since only raw water was used at the West Plant, a brief description


of this plant will suffice.  Raw water is treated with alum prior to


passing over weirs into the flocculation basins.  Mechanical flocculation


of about 30 minutes is provided prior to sedimentation.  Design


detention time in the sedimentation basins is about 3.5 hours.  The

                                                      2
filters were designed to operate at a rate of 2 gpm/ft .   Both pre-


and post-chlorination is practiced, and powdered activated carbon is

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    100
i     I                   i      l     I                 T
     50
         NUMBER  OF  DAILY AVERAGES * 34
     20
±    10
                                                 (FROM  FIGURE  I)
        I	I     I /   I    I    I    i   I    I     I      I     I
        2     5    10    20   30 40 50  60  70  80    90   95

                              PERCENT  EQUAL TO OR LESS THAN
                                         98 99      99.8
        Figure 5.   Frequency distribution  of  daily averages of  raw water turbidity
                   during  test periods.

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                                   11.
I.OOO
 500
 200
 100
   50
  20
   10
I    I      I     I
     1   I      I
I    I    I
                 I    I
(FROM  FIGURE  3)
I    I
                                  NUMBER OF OBSERVATIONS = 26
                                          I   i
     12     5    10     20  30  40  50 60  70  80    90   95    98  99




                            PERCENT EQUAL TO OR LESS THAN
  Figure 6.  Frequency distribution  of algae in raw water during test  periods.

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                               - 12 ._





added when necessary for control of tastes and odors.  When tannins




and lignins are encountered in the raw water, potassium permanganate




is added.  Soda ash is added when necessary to raise pH.




TEST EQUIPMENT AND PROCEDURES




       The equipment used in this study consisted of two small




experimental filters, pumps for feeding chemicals and controlling the




rate of flow, a head loss recorder for continuous measurement of the




head loss at four points in each of the filters, and two turbidimeters.




One turbidimeter continuously measured and recorded the raw water




turbidity, and the other was used to measure and record the effluent




turbidities from the two small filters and one of the full-scale filters.




Each of the experimental filter containers was constructed of 4-inch-I.D.,




clear plexiglass.  The 24 inches of filter media was supported by a




perforated plate and screen.  Figure 7 shows the locations of the




four points in the filter selected for head loss measurement.  Incremental




head loss measurements are required with dual-media filters to determine




the location of floe deposition.




       Throughout this study media sizes were varied in the dual-media




filter.  About half of the filter runs were conducted with a media




combination referred to as "standard."  This combination, used often in




past experimental work, consists of 18 inches of coal with an effective




size (e.s.) of 1.00 mm and a uniformity coefficient (u.c.) of 1.11




over 6 inches of sand (e.s. = 0.49 mm, u.c. = 1.14).  Since both media




size ranges in the standard were very narrow by design and thus not




readily available for full-scale plants, other media sizes were




selected  from commercially available materials.  All filter media other




than the  standard contained 18 inches of coal over 6 inches of sand

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                  .  13  .
                                         4= TOTAL
Figure 7.   Details  of  dual-media  filter headless taps.

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                               - 14 -
with an e.s. = 0.43 mm and a u.c. = 1.62 (see Figure 8).  At various




times the size of the coal was altered.  The initial size distribution




of the coal is shown in Figure 9 (e.s. = 0.93 mm, u.c.  = 1.71).  For




the filter labeled "1.0", the coal was sieved and everything smaller




than 1.0 mm was discarded.  In a full-scale filter this would be




accomplished by removing the top 13 percent of the coal layer following




backwashing.  Other filters with the nomenclature of "1.2", "1.4", and




"1.7" contained commercially available coal with material smaller than




1.2, 1.4, and 1.7 mm, respectively, removed prior to adding the 18




inches of coal to the filter.  With the size of coal purchased, the




amounts of coal discarded ranged from 13 percent for the "1.0" filter




media to 70 percent for the "1.7" media.  Regardless of media size,




the same weights of sand and coal were added to every filter.  Table 2




lists the effective size and uniformity coefficient for the various




coal and sand layers used in the filters.




       Prior to starting each filtration run, the experimental




filters were backwashed thoroughly to assure cleanliness and the media




was then packed to a predetermined level.  In addition to the continuous




measurement of incremental head losses and influent and effluent




turbidities, grab samples were taken for temperature, pH, alkalinity,




and total algae determinations.  Each run was continued until one or




both of the filters had a turbidity breakthrough or the total




head loss exceeded 7 feet.

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            I      I
                                        - 15 -
                       I    I     I
     1.0
     0-9
     0.8
-    0.7
CO

ca
     0.6
CJ
CO
     0.5
     0.4
     0.3
                                      EFFECTIVE  SIZE = 0.43 mm
                                 UNIFORMITY   COEFFICIENT  =  1.62
                       I       I    I    I    I    I
                                I      I     I
 I
        I    2
10      20  30  40  50 60  70  80    90    95



       PERCENT EQUAL TO OR SMALLER THAN
98  99
           Fipre 8.  Size distribution of sand used  in  dual-media  filter.

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                                          16
    2.0
    1.5
r-j
oo
CJ
    1.0
    0.5
           I      I
       I    2
                             I    I
                   I    I    I    I
                                 EFFECTIVE  SIZE  = 0.93 mm
                                 UNIFORMITY  COEFFICIENT = 1.71
       I_ I    I    I    I    I    I
10    20   30  40 50 60  70   80    90    95    98   99
                          PERCENT EQUAL TO OR SMALLER THAN
     Figure  9.   Initial size distribution of  coal  used  for  dual-media filter.

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                                      17-
                 Table 2.  CHARACTERISTICS OF MEDIAS USED IN
                           EXPERIMENTAL FILTERS
Nomenclature
Standard

1.0

1.2

1.4

1.7

Media
type
Coal
Sand
Coal
Sand
Coal
Sand
Coal
Sand
Coal
Sand
Depth,0
inches
18
6
18
6
18
6
18
6
18
6
Effect ive
size , mm
1.00
0.49
1 .14
0.43
1.29
0.43
1.46
0.43
1.72
0.43
Uniformity
coefficient
1.11
1.14
1.45
1 .62
1.33
1.62
1.23
1.62
1.15
1.62
a -
Similar weights added in each case:  f&eai, 1,960 grams based on specific
gravity = 2.65 and 40 percent porosity; and feffiffty 2,880 grams based on
specific gravity = 1.55 and 50 percent porosity.

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                               - 18  -

RESULTS

       Turbidity

       Summer Series - Table 3 contains a summary of the results from

61 filter runs made during four seasons in 1964 and 1965.  In all of

the runs, alum was added to the raw water entering the top of the

filter.  The first series or "summer series" of seven runs, conducted

from August 13-27, 1964, was designed to check the influence of

filtration rate on both the length of run and the effluent quality

using the "standard" filter.

       Filter influent and effluent turbidities along with the

incremental head losses for the seven runs are presented in Figures 10

through 16.  In the first run, shown in Figure 10, both filters were

fed 20 mg of alum per liter and were operated at filtration rates of
              2
4 and 6 gpm/ft .  During this run, the influent turbidity averaged

16 J.u. and the effluent turbidities were consistently below 0.1 J.u.

Because of the high alum dose and poor head-loss distribution, the
                                                    2
run lengths were very short, 6 hours at the 4 gpm/ft  filtration rate

and only 2 hours at the higher rate.  As seen by the head-loss curves

for both filters, most of the removal took place in the top 6 inches
                                    2
of the filter.  Filter 2 at 6 gpm/ft  did not result in any appreciable
                                                          2
improvement in floe distribution over filter 1 at 4 gpm/ft .  As

shown later in this study by runs with similar influent turbidity

levels, 20 ing/liter was probably an excessive amount.

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     20
      10
 CD
 CC.
                                 - 19
                                RAW
 CD
 CC.
1.0


0.5


  0

  8
 CO
 c-o
      2


      0
                                   FILTER   I   EFFLUENT
        _  FILTER  I AT  4 gpm /sq ft
     1.0
     0.5
 CO
 cc
 c/o
 c/o
 CD
 •a:
 LLJ
        —      FILTER 2  EFFLUENT
        0
                                   FILTER  2 AT 6 gpm/sq ft

                                   ALUM  =  20 mg/ I
                                2           3

                                 TIME, hours
Fi£ure 10.  Head  loss and turbidity  values  for  run  1  of  summer series,
            Aug. 13, 1964.

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                                      -  "20 -

                         TABLE 3.   SUMMARY OF FILTER RUNS
                                 Alum
Run   Filter   Filter   Rate, „  Dos&
No.    No.     Media    gpm/ft   mg/liter
            Filter
  Raw       Effluent               Length
Turbidity,  Turbidity,   Final     of run,
  J.u.        J.u.    Head loss,ft hr.
Summer Series
1

2

3

4

5

6

7


1
2

3

4

5

1
2
1
2
1
2
1
2
1
2
1
2
1
2

1
1
2
1
2
1
2
1
2
std.a
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.
Std.

i.ob
1.0
Std.
1.2C
Std.
1.2
Std.
1.2
Std.
4
6
4
6
2
4
6
2
6
2
4
2
4
4

4
4
4
4
4
6
6
6
6
20
20
10
10
10
10
10
10
10
10
10
10
10
5

10
10
10
10
10
5
5
10
10
16
15
3
3
3
3
4
4
3
4
3
3
2
2
Fall Series
25
8
7
28
24
> 35
> 35
> 35
> 35
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.

0.
0.
0.
0.
0.
0.
0.
0.
0.
1
1
1
1
1
1
1
1
1
1
1
1
I
1

1
L
1
1
1
8
2
1
1
7
7
7
7
7
7
7
5
7
7
7
7
7
4

7
7
6
7
8
7
7
7
7
.4
.0
.8
.8
.6
.8
.0
.4
.6
.5
.8
.6
.6
.0

.4
.6
.8
.4
.0
.2
.2
.2
.2
4.
2.
9.
9.
29.
9.
6.
17.
6.
19.
8.
23.
9.
21.

8.
13.
9.
9.
6.
8.
6.
5.
3.
9
0
0
0
5
0
0
0
0
0
5
0
0
5

5
0
0
0
4
0
0
0
0

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                - 21 -
TABLE 3.  SUMMARY OF FILTER RUNS (Contd.)
                                Filter
Run
No.
6

7

8

9

10

Filter
No.
1
2
1
2
1
2
1
2
1
2
Filter
Media
1.4d
Std.
1.4
Std.
1.76
Std.
1.7
Std.
1.7
Std.
Rate 2
gpm/f t
2
2
6
6
2
2
6
6
4 -
4
Alum
Dose
mg/liter
10
10
10
10
10
10 ;
10
10
10
10
Raw
Turbidity
J.u.
> 35
> 35
22
20
13
13
> 35
> 35
> 35
> 35
Effluent
Turbidity,
J.u.
0.1
0.2
0.1
0.1
0.3
0.1
0.1
0.1
0.1
0.1
Final
Head loss, ft
7.2
7.0
7.3
7.9
3.0
7.6
7.2
7.2
7.3
7.0
Length
of run,
hr.
22.0
13.0
6.4
5.0
20.0
20.0
6.5
5.0
13.5
8.0
Winter Series
1

2

3

4

5

6

1

2

3

4

1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Std.
1.0
Std.
1.0
Std.
1.0
Std.
1.4
Std.
1.4
Std.
1.4
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2
2
6
6
4
4
2
2
4
4
6
6
3
3
5
5
3
3
5
5
10
10
10
10
10
10
10
10
10
10
10
10
Spring
10
5
10
5
7.5
12.5
7.5
12.5
4
4
4
4
9
9
8
8
7
7
8
8
Series
5
5
20
20
7
7
7
7
0.1
0.1
0.1
0.2
0.1
0.2
0.2
0.2
0.1
0.2
0.1
0.3
0.1
1.0
0.4
4.0
0.4
0.2
0.5
0.2
7.0
3.8
7.0
7.0
7.1
6.8
7.0
4.8
6.7
7.0
7.0
7.0
6.9
2.8
7.1
2.8
7.0
7.0
6.8
7.0
19.5
20.0
3.1
4.9
7.5
9.5
21.0
24.0
5.6
10.0
3.6
7.2
18.5
24.5
6.8
7.0
24.0
18.0
9.6
6.8

-------
                                      . 22 _

                            TABLE 3.   SUMMARY OF FILTER RUNS (Contd.)
                                                       Filter
                                 Alum        Raw       Effluent                 Lengtli
Run
No.
5

6

7

8

Filter
No.
1
2
1
2
1
2
1
2
Filter
Media
1.0
1.4
1.0
1.4
1.0
1.4
1.0
1.4
Rate
gpm/ft
5
5
3
3
5
5
3
3
Dose
mg/liter
12.5
12.5
7.5
7.5
7.5
7.5
12.5
12.5
Turbidity
J .u.
5
5
3
3
2
2
3
3
Turbidity,
J .u .
0.1
0.2
0.3
0.3
0.2
0.2
0.1
0.1
Final
Head loss, ft
7.2
7.2
7.3
7.0
7.0
7.0
7.0
6.1
of run
hr.
6.0
9.6
25.6
38.0
9.3
14.1
16.0
20.0
a - Std. = 18 inches of coal (e.s. = 1.00 mm, u.c. = 1.11) over 6 inches of sand
    (e.s. = 0.49 mm, u.c.  = 1.14).

b - 1.0 = 18 inches of coal (originally:  e.s. = 0.93 mm, u.c. = 1.71) nfter all
    particles less than 1.0 mm removed, over 6 inches of sand (e.s. = 0.43 mm,
    u.c. = 1.62).

c -  1.2 - same as b except particles less than 1.2 mm removed.

d - 1.4 - same as b except particles less than 1.4 mm removed.

e - 1.7 - same as b except particles less than 1.7 mm removed.

-------
                             - 23 -

       In the second run, shown in Figure 11, the raw water turbidity

dropped to 3 J.u. and the alum dose was reduced to 10 rag/liter while
                                                2
the filtration rates were held at 4 and 6 gpm/ft .   Both filters again

produced an effluent with a turbidity less than 0.1 J.u., but there was

an improvement in the length of run.  The importance of floe distribution

throughout the bed depth is shown by this run.  For example, the top

6 inches of coal in filter 1 had a head loss of 5.7 feet upon termination

of the run, whereas the top 6 inches of filter 2 had a head loss of 4.0

feet.  Both filters had the same total head loss after 9 hours, thus
                                2
filter 2 operating at a 6-gpm/ft  rate produced 50 percent more water

than filter 1.

       In run 3 (Figure 12) the filtration rates were changed to 2 and
        2
4 gpm/ft  and the alum dose was held at 10 mg/liter.  Both effluent

turbidities were consistently below 0.1 J.u. with a run length for
                    2
filter 1 at 2 gpm/ft  of 29.5 hours and for filter 2 of 9 hours.

One of the reasons for filter 1 lasting more than twice as long as
filter 2 was probably due to the lower raw water turbidity during the

12- to 24-hour period.
       A very poor effluent was produced during the first 3 hours of run
4 by filter 1, but this was a result of a breakdown in the alum feed.
Filter 2 produced an effluent with a turbidity less than 0.1 J.u. and
reached a total head loss of 5.3 feet in 17 hours,  with nearly all of

the removal occurring in the top 6 inches of the coal.

-------
    10
_   5
CD
                             - 24 -
                             RAW
    1.0
   0.5
     8
OO
00
C3
•=£
     2



     0
                     FILTER  I  EFFLUENT

                                   i
                                  MEDIA =  STANDARD
CO
cc.
 1.0



0.5



 0

 8
00
oo
CO
                      FILTER  2  EFFLUENT
            FILTER 2  AT 6gpm/sq ft


            ALUM  = 10 mg/ I
                                          MEDIA= STANDARD
                              4           6


                               TIME, hours
                                                   8
10
Figure 11.  Head  loss  and  turbidity  values  for  run  2  of  summer  series,

            Aug.  17,  1964.

-------
                                 . 25 .
CD
0=
 10


  5


  0

 1.0


0.5
C/0
CO
                                       RAW
                            FILTER  I  EFFLUENT
                                              I
             FILTER   I  AT 2 gpm/sq ft
             ALUM =  10 mg/l
                                           MEDIA =  STANDARD
CD
CC.
 1.0


0.5


  0

  8
            FILTER 2  EFFLUENT
                             FILTER 2 AT 4 gpm/sq ft

                             ALUM =  10 mg/|


                             MEDIA =  STANDARD
                               12          18

                                TIME, hours
                                                  24
30
Figure 12.  Head loss and  turbidity  values for run 3 of summer  series,
            Aug.  22,  1964.

-------
                                 - 26 -
       Figure 14 shows run 5 in which filter 1 produced a very good

                                                     2
effluent for 6 hours at a filtration rate of 6 gpm/ft .  Filter 2 at

        2
2 gpm/ft  reached the same head loss after 19 hours and produced a


similar effluent.  Even though all the removal took place in the top


of the coal for filter 2, it lasted slightly more than three times as


long as filter 1.  This was probably a result of a lower initial head


loss for filter 2.


       In run 6 (Figure 15) both filters produced an effluent with a

                                                  2
turbidity less than 0.1 J.u.  Filter 1 at 4 gpm/ft  operated 8.5 hours,

                        2
and filter 2 at 2 gpm/ft  was stopped at a similar head loss after


23 hours.  The higher filtration rate resulted in a slightly deeper


penetration of the floe, but not enough to appreciably lengthen the


run since the length of run for filter 2 was more than twice that


of filter 1.


       In the last run of the summer series (Run 7, Figure 16) both

                                                2
filters were operated at the same rate, 4 gpm/ft  with filter 1 receiving


10 mg/liter of alum and filter 2 receiving 5 mg/liter.  Although there


was no noticeable difference in the effluent turbidity, the floe distribution


in the filter was markedly affected by the lower alum dose of filter 2.


After 9 hours of operation, filter 1 had a total head loss of only


2.1 feet.  Throughout the run the distribution of floe removal in


filter 2 utilized much more of the bed depth than filter 1 or any


of the other filter runs in this series.  If filter 2 had been continued


to a 7-foot head loss, there may have been a breakthrough during the


run inasmuch as a considerable amount of floe was being removed by


the sand layer.  This is shown by the incremental head loss of 1.6 feet

-------
     10
CO
cc.
CO
cc.
1.0



0.5



  0


  8
      6 —
C/3
CO
o
  4 —
                                         RAW
 FILTER  I  EFFLUENT

1     ,
      0
                          FILTER  I  AT 6 gpm/sq ft
                              ALUM =  10 mg/l
                                     MEDIA -  STANDARD
CD
cc.
 1.0



 0.5



  0

  8
               FILTER 2  EFFLUENT
              FILTER  2 AT 2 gpm/sq  ft


              ALUM - I0mg/l
                                          MEDIA = STANDARD
 Figure 13  Head loss and turbidity values for run 4 of  summer  series,

             Aug. 24, 1964.

-------
                               - 28 -
 =!  10
±   5
o

CO
oc.
   1.0
   0.5
DQ

CC.
           FILTER I  EFFLUENT
00
CD
LU   £
        1            I


FILTER I AT 6 gpm/sq ft


ALUM  --  10  mg/l




MEDIA =  STANDARD
=   1.0




^  0.5
                   FILTER  2  EFFLUENT
           FILTER  2 AT  2 gpm/sq ft


           ALUM =  JO mg/l


           MEDIA = STANDARD
  Figure  14.  Head  loss and turbidity values  for  run  5  of  summer  series,

             Aug. 25, 1964.

-------
                              - 29 -
     10
CO
cc.
CO
CC.
1.0


0.5


  0

  8
c/o
CO
C3
                                    RAW
                   I           I

                 FILTER  I  EFFLUENT
                           FILTER  I  AT  4gpm/sq ft

                           ALUM = 10 mg/l

                           MEDIA > STANDARD
                     FILTER  2  EFFLUENT
                                       MEDIA - STANDARD
                              10          15

                               TIME,  hours
Figure  15.  Head  loss and turbidity values for run 6 of  summer  series,
            Aug.  26, 1964.

-------
                                 - 39 -
CO
oc
    10



     5



     0
i—


=   i.o



!=  0.5
CD

CC.
     8




     6
c/o
c/o
es
                                       RAW
       	     FILTER I  EFFLUENT
                                   FILTER I  AT 4 gpm/sq ft


                                   ALUM -- 10 mg/l




                                       MEDIA = STANDARD
    1.0
5 0.5

CO
CC

?   0



     8
 c/o
 c/o
        	     FILTER  2  EFFLUENT
     2




     0
             FILTER  2 AT  4 gpm/sq ft


             ALUM =  5 mg/l


             MEDIA =   STANDARD
                               10          15


                                TIME,  hours
 Figure  16.  Head  loss and turbidity values for run 7 of summer series

             Aug.  27, 1964.

-------
                              - 31 -






between pressure taps 2 and 3.  Judging from this run, it is quite




probable that a lower alum dose in many of the first six runs of




this series would have achieved the desired clarity and markedly lengthened




the filter run.  Another point illustrated by this run is that alum




in excess of the amount needed for obtaining the desired clarity




strengthens the floe much as a filter aid does.  The extra alum also




results in more suspended solids, which have to be removed by the filter.




Fall Series




       From November 18 through 26, 1964, the second or fall series of




runs was conducted.  This is the period of the year when more turbidity




is generally encountered in the raw water because high winds accompany




frequent storms.




       One change was made in the experimental conditions used in the




first series of runs.  Since both the coal and sand size ranges were




very narrow in the first series of runs, the media in one of the filters




was replaced with coal and sand of more practical size ranges.  The media




in filter 2 was replaced with 6 inches of commercially available filter




sand (e.s. = 0.43 mm, u.c. = 1.62) and 18 inches of coal.  Initially




the commercially available coal had an effective size of 0.93 mm and




a uniformity coefficient of 1.71; but before the coal layer was added




to the small filter, some of the fines were removed.  In the first two




runs, filter 1 contained 18 inches of coal from which all of the




particles smaller than 1.0 mm had been removed by sieving and 6 inches




of sand.  In later runs in this series coal sizes varied because coal




particles finer than 1.2, 1.4, and 1.7 mm were removed at different




times prior to adding the 18 inches of coal.

-------
                                 - 32 -



       Figure 17 shows the first run of the fall series.  Filter 2 was


not operated because of difficulties with the effluent rate-of-flow


controller.  Even though the raw water or filter influent turbidity was


higher than for any run in the summer series, 10 mg/liter of alum and a

        2
4 gpm/ft  filtration rate still resulted in an effluent turbidity below


0.1 J.u.  Because of the wider particle size range of the coal (see Table 2),


a more effective use was made of the coal layer in this run than in


any of the previous runs.  As shown by the head-loss curves, the top


6 inches of the coal had a head loss of 2.9 feet upon termination of the


run and the next 12 inches of the coal (between head-loss taps 1 and 2)


had an incremental head loss of 3.3 feet.


       Both filters in run 2 (Figure 18) produced a very clear water,


with filter 1 lasting over 30 percent longer than filter 2 because of


the coal size.  The combination of coal size, filtration rate, and alum


dose for filter 1 resulted in a much better distribution of head loss.


The first 6 inches of coal had a headless of 2.6 feet, or 0.43 foot of


head loss per inch of bed depth, and the next 12 inches of coal had an


incremental head loss of 4.1 feet (between taps 1 and 2), or 0.35 foot per


inch of bed depth.


       Before the start of run 3, the media from filter 1 was replaced


with new sand plus coal from which particles less than 1.2 mm had been


removed.  As with filter 1 in the first two runs, the larger coal particles


allowed a deeper penetration of the floe into the coal layer without any


noticeable deterioration in the effluent quality as measured by


turbidity (Figure 19).

-------
                                   - 33 -
 CD
40



30



20



 10



 0
                           RAW
                                               i+- »35 J.u
±  0.5 |—
 CD
 oe

1
_ FILTER
I

1
I
1 1 1
1 EFFLUENT _
1 1 1
r i r
00
e/i
CD
      8



      7



      6
 4



 3
               I            I

        FILTER  I  AT  4 gpm/sq ft

         ALUM *  I0mg/|


         MEDIA = 1.0
                               4           6

                                TIME, hours
                                                  8
10
   Figure 17.  Head  loss and turbidity values for run  1  of  fall  series
               Nov.  18,  1964.

-------
                            - 34 -
       The influence of raw water turbidity on length of run is


readily seen by comparing runs 2 and 3 (Figure 18 and 19).  Both runs

           2
at 4 gpm/ft  and 10 rag/liter alum produced an effluent with a turbidity


of about 0.1 J.u.  The average raw water turbidity in run 3 was about


three times that of run 2, and this resulted in a shortening of the


run for filter 2 from 9 to 6.4 hours.  Filter 1 in run 3 contained a


larger size coal than it did in run 2, but the length of run was still


reduced from 13 to 9 hours.


       For run 4, which is shown in Figure 20, the alum was reduced

                                                               2
to 5 mg/liter and the filtration rate was increased to 6 gpm/ft .  The


reduction in alum coupled with an increase in both raw water turbidity


to over 35 J.u. and filtration rate resulted in filter effluent turbidities


higher than those for any of the previous runs.  Filter 2 produced an


effluent with a turbidity of 0.5 J.u. or less, but filter 1 with the


larger media produced an effluent with a turbidity range of 0.3 to 1.9 J.u.


This passage of turbidity by filter 1 is also indicated by the incremental


head-loss curves, which show a penetration of floe into both the upper


(between taps 2 and 3) and lower half (between taps 3 and 4) of the sand


layer.


       After the alum dose was increased 10 mg/liter, run 5 (Figure 21)

                                                     2
was started with the filtration rate held at 6 gpm/ft .   Even though the


raw water turbidity was greater than 35 J.u., both filters produced


an effluent with a turbidity of 0.1 J.u.; but the length of run was


reduced markedly for both filters as compared to the previous run.


The floe penetrated deeper in filter 1 than in filter 2, and, thus, an


increase in length of run resulted for filter 1.  Table 4 shows the


incremental head losses for both filters for run 5.

-------
                                  -  35  -
    20
    10
DO
=  1.0


£  0.5

OQ
oe   n
CO
CO
~~ FILTER 1 EFFLUENT ~~
\
'




FILTER  I  AT 4gpm/ft2
ALUM  = 10  mg / I
MEDIA  =  1.0
CD
CC.
OO
                   FILTER  2  AT 4 gpm / sq ft
                   I             I
           FILTER 2 AT 4 gpm / sq f t
           ALUM = I0mg/l
                                 TIME,  hours
 Figure  18.  Head loss and turbidity values for run 2 of  fall  series,
              Nov.  19,  1964.

-------
    40




    20
                                        -  36 -
                                          -|>35 J.u.
    1.0





    0.5





=   0
i—

     8




^   f*
CD
00
c/o
      2




      0
                      FILTER  I EFFLUENT
                                      \
FILTER I  AT  4 gpm / sq ft

ALUM =  10 mg/l

MEDIA =  1.2
=   1.0






£  0.5


CD


CD    _
0=    0
•=>




      8



1
FILTER 2 EFFLUENT
J
•
•

1
00    A
CO    4
£=1

-=£
                    I             I

            FILTER  2  AT 4 gpm / sq ft
            ALUM = 10 mg/ I
                                4            6



                                 TIME,  hours
                                           8
                                                                     10
    Figure 19.  Head  loss and  turbidity values for run  3 of  fall  series,

                Nov.  20, 1964.

-------
                               - 37 -
             Table 4.  INCREMENTAL HEAD LOSSES FOR RUN 5
Bed
depth ,
inches
0-6
6-18
18-21
Filter 1
^L
1.3
3.5
1.7
Ah
L/in.
0.22
0.29
0.57
Filter 2
^L
3.0
2.5
1.0
^T/'
L/in.
0.50
0.21
0.33
After 5 hours of operation, the top 6 inches of coal in filter 1 had


a head loss of 1.3 feet, or 0.22 foot per inch of bed depth.  The same


portion of filter 2 had a head loss of 3.0 feet after 3 hours of operation,


or 0.50 foot per inch of bed depth.  Between pressure taps 1 and 2, the


6- to 18-inch segment of the bed, the head loss was 3.5 feet for filter  1,


or 0.29 foot per inch of bed depth.  The corresponding incremental head


loss for filter 2 was 0.21 foot per inch.  Filter 1 gave the first filter


run in this 1-year study in which the average head loss per inch of


bed depth was greater for the 6- to 18-inch layer than it was for the


0- to 6-inch layer.  The increased removal by the lower portion of the


coal layer was attributed to a more uniform size of coal in the upper


layer of coal and to a zone in which the coal and sand were mixed.


       After the media in filter 1 was replaced again, this time with a


coal layer from which all particles smaller than 1.4 mm had been removed,

                                                          2
run 6 was started.  Both filters were operated at 2 gpm/ft , the alum


dose was 10 mg/liter, and the raw water turbidity varied from 25 to over


50 J.u.  As shown in Figure 22, the effluent turbidity was less than 0.5 J.u,


Filter 1 with the coarser coal lasted 22 hours as a result of a good

-------
^ 40



±  20



     0
CO
oe
                                  - 38 -



                                  > 35 J.u.


                                  RAW
=   I
CD
CC
C/O
CO
CD
     0

     8
                  FILTER  I  EFFLUENT
            FILTER  I  AT 6 gpm / sq ft

            ALUM  =  5 mg / I

            MEDIA =   1.2
 CD
 ce
     8
 CO

 0/3   A
 <=>   4
                 FILTER  2 EFFLUENT
           FILTER

           ALUM
                  2 AT 6 gpm / sq
                                           MEDIA =  STANDARD
                               4           6

                                TIME, hours
                                                      8
10
  Figure  20.  Head loss and  turbidity  values  for  run  4 of  fall  series,

              Nov.  21,  1964.

-------
                             -  39 -
    40
    20
CO
0=
                                >35 J.u.

                                 RAW
                             40 J.u.
CD

03
 1.0


0.5


  0

  8
CO
CO
     2


     0
                      FILTER  I  EFFLUENT
         FILTER  I  AT 6 gpm / sq ft
         ALUM  = 10 mg/l
         MEDIA  =  1.2
 =  1.0
    0.5
CO
OC.
CO
CO
     0

     8
             FILTER  2  EFFLUENT
            FILTER  2  AT 6 gpm / sq
            ALUM  =  10 mq / I
                               ft
                                            MEDIA = STANDARD
                               2           3

                                TIME,  hours
   Figure  21.  Head loss and  turbidity  values  for  run  5 of  fall  series,
               Nov.  22.  1964.

-------
                              - 40 -



distribution in floe removal, whereas filter 2 with the "standard"


media lasted only 13 hours.  Both filters were stopped because of


excessive head loss, not turbidity breakthrough.


       A lower raw water turbidity during run 7 resulted in a reduction


in the filter effluent turbidities, especially during the early part


of the run, as shown by Figure 23.  In this run, filter 2 containing


the standard media had a higher utilization of the coal layer in


removal of the floe than previous runs in which similar media were used.


The top 6 inches of coal had a head loss of 2.3 feet when the total


head loss was 7 feet, whereas in run 6 the head loss in the top 6 inches


was 4.2 when the total was 7 feet.  Filter 1 had a deep penetration of


the floe into the bed; much of the removal was in the zone of mixed coal

                                          2
and sand.  The filtration rate of 6 gpm/ft  resulted in excessive penetration


of the floe into the lower 6 inches of the bed.  Between pressure taps


2 and 3 the incremental headless was 1.7 feet, or 0.57 foot per inch


of bed depth as compared to 0.32 foot per inch of depth between taps


1 and 2.  If the floe had been strengthened and retained higher in the


bed, the length of run could probably have been increased.


       Prior to startup of run 8, the media in filter 1 were changed


again.  This time only coal particles equal to or greater than 1.7 mm


were used.  Figure 24 shows that this larger coal allowed a greater


passage of material by filter L than the standard media of filter 2,


although the effluent turbidity was still held at or below 0.5 J.u.


by filter 1.  This increase in coal size had an additional effect on

-------
                              -  41  -
    40
»-   20 I—
ca


03


—

1

t t
50 52

. 1
V-"**^— .
f RAW ~~
45 J.u.
1
1
    1.0
!=  0.5
CD
CO

OC
CO

CO
      0


      8
               FILTER  I  EFFLUENT
FILTER  I  AT 2 gpm/sq ft

ALUM = 10 mg/ I

MEDIA  = 1.4
     1.0
±  0.5
      0


      8
CO
CO
1 1 1 1
— FILTER 2 EFFLUENT _
1
1 1
 FILTER


~AL(JM
                  T
                 2  AT  2 gpm
                   ft
                                         MEDIA = STANDARD
                                10          15


                                  TIME,  hours
                                           20
                                                          25
   Figure 22.  Head  loss  and  turbidity values for run 6 of fall  series

               Nov.  23,  1964.

-------
                             - 42 -
the length of run over the coal size used in the previous run.   After


20 hours of operation, filter 1 had a total head loss of 3.0 feet


compared to 7.6 feet for filter 2.   The larger effective size and


smaller uniformity coefficient (see Table 2) of this coal layer allowed


the upper portion of the sand layer to penetrate higher into the coal


layer; this difference accounts for the much more efficient use of the


filter.


       In run 9, shown in Figure 25, filter 1 with the coal greater


than 1.7 mm allowed the floe to penetrate to the sand layer when

                    2
operated at 6 gpm/ft .  The head loss per inch of bed depth for the


bed layer between taps 2 and 3 (3 inches of bed depth) was much higher


than for any.other portion of the bed.  This in turn reduced the length


of run advantage of filter 1 over filter 2, although both filters


produced an acceptable effluent from a turbidity standpoint.

                                                 2
       A reduction in filtration rate to 4 gpm/ft  yielded the data


shown in Figure 26 (run 10).  During this run, the last of the fall


series, the highest influent turbidity of the study was recorded.  The


value of 58 J.u. was measured after 6 hours of operation.  Filter 2


produced an effluent with 0.1 J.u.  of turbidity for the 8-hour run.


Filter 1 produced a similar effluent for 9 hours, and then a breakthrough


occurred.  A small amount of filter aid would probably have eliminated


the breakthrough and lengthened the run by keeping more of the material


in the upper portion of the bed.

-------
 =>  40
 ±   20
 CD

 QQ
 cr:    rt
                              -  43  -
                                        RAW
 3.  1.0
 !=  0.5
 DQ
 QC
CO
00
<=>
      0

      8
        —      FILTER  I  EFFLUENT
      2


      0
                             I


                             1
                                                MEDIA = 1.4
CD
CC
OO
C/0
CD
 1.0


0.5


  0

  8
        —     FILTER  2  EFFLUENT
      2


      0
                                    FILTER  2 AT 6  gpm / sq ft
                                    ALUM  = 10 mg / I

                                    MEDIA =  STANDARD
                                4            6

                                 TIME,  hours
                                                    8
10
     Figure  23.  Head  loss and turbidity  values for run 7 of fall  series
                 Nov.  24, 1964.

-------
                                 - 44  -
=   20
!=   10
CQ
CC
 =   i.o
±   0.5
CD
0=
00
00
O
1=1
•=£
     0

     8
                 FILTER  I  EFFLUENT
FILTER  I AT  2 gpm / sq ft

ALUM  = 10 mg/1

MEDIA  =  1.7
CO
oo
     0

     8
        —    FILTER  2  EFFLUENT
                                1
           FILTER 2 AT 2  gpm / sq ft
           ALUM =  10  mg / I
                                       MEDIA = STANDARD
                               10          15

                                 TIME,  hours
                                          20
25
   Figure 24.  Head  loss and turbidity values for run 8 of fall  series
               Nov. 25, 1964.

-------
                            - 45 -


Winter Series


       The winter series of six runs was conducted from February 11


through 16, 1965.  This period was indicative of the winter season in


that the raw water was cold (Table 1) and low in turbidity.  Filter


media used in this series were similar to those used during the fall


series.  Filter 1 contained the standard media, and filter 2 at


different times contained sand plus coal larger than 1.0 or 1.4 mm.


In the first run, shown in Figure 27, the alum dose was 10 mg/liter

                                                     2
and the filtration rate for both filters was 2 gpm/ft .  Both filters


produced an effluent with a turbidity of about 0.1 J.u.  After 19.5


hours of operation, filter 1 had a total head loss of 7.0 feet whereas


the head loss for filter 2 was only 3.8 feet.  Although filter 1


appeared to have a distribution of removal throughout the coal layer,


filter 2 had a much lower head loss at the same point in time.  This is


attributed to the zone of mixed coal and sand in filter 2 and the larger


coal size, both of which allowed floe removal to take place throughout


the upper 18 inches of the filter bed.  The incremental head loss between


taps 1 and 2 for filter 1 probably was in the upper 3 to 6 inches of


that 12-inch segment.


       A comparison of the incremental head-loss distribution in


filter 1 with the distributions obtained during the summer series in


filter 1, run 3 (Figure 12); filter 2, run 4 (Figure 13); filter 2,


run 4 (Figure 13); filter 2, run 5 (Figure 14); and filter 2, run 6


(Figure 15) is of interest.  All of these filter runs used similar filter


media; and the filtration rate, alum dose, raw water turbidity, and filter

-------
                                  - 46 -
 3   40
H  20
CO
DC
                               J- >35 J.u. -4-
                          RAW
             t
            42 J.u.
    1.0


    0.5
CO
QC
CO
00
en
•a:
I
                             FILTER I  EFFLUENT
            FILTER I  AT6gpm/sq ft


            AUJM = IOmg/l
     1.0
-  0.5
CD
CC
      8


      6
CO
CO
                           FILTER 2 EFFLUENT
                       T
         FILTER  2 AT 6gpm/sq ft

                ALUM ' I0mg/l

         MEDIA = STANDARD
                                                       8
                                TIME, hours
                                   10
    Figure 25.  Head lossand turbidity values for run 9 of fall series,
                Nov. 26, 1964.

-------
                                      -  47  -
    40
    20
CD

±
42

1
t
37
1

_ •ae i .. 1 1
f _
58 J.u. RAW

1 1
CD
OC.
00
     8
                      FILTER I  EFFLUENT
  	   FILTER  I AT 4 gpm/sq ft

              ALUM = IOmg/l

       MEDIA = 1.7
                             FILTER  2  EFTLUENT
           FILTER  2 AT 4 gpm/sq ft

               ALUM= 10 mg/l
                                       MEDIA = STANDARD
2 —
  Figure 26.  Head  loss and  turbidity  values  for  run 10 of fal
              Nov.  26,  1964.
                                                         series,

-------
                               - 48 -



effluent turbidity were nearly identical.   These runs also had a similar


influent as measured by pH, alkalinity, and hardness.  Temperature was


the only measured characteristic that varied markedly; during the summer


runs the influent was 68°F, whereas run 1  of the winter series had an


influent temperature of 36°F.   The observed difference between the four


summer runs and this run was the increased penetration of the floe into


the coal layer during the cold-water conditions.


       The raw water turbidity remained at about 4 J.u. during run 2,


and the alum dose was held at  10 mg/liter.  Increasing the filtration

                2
rate to 6 gpm/ft  gave the results shown in Figure 28.  Both filters


produced an effluent with a turbidity below 1.0 J.u., but the effluent


from filter I was consistently better than that from filter 2.  The


length of run for both filters was much less than one-third of the


lengths obtained in run 1, although the only known difference was the


higher filtration rate of run  2.  Evidently the better distribution of


floe removal due to the higher rates was more than offset by the higher

                                   2
initial head losses at the 6 gpm/ft  rate.  As with the first run of


the winter series, filter 1 appeared to have a deeper penetration of the


floe than filter 2, run 2 (Figure 11); filter 1, run 4 (Figure 13);


and filter 1, run 5 (Figure 14).  These runs were similar in rate, media,


etc., with the principal difference between the two seasons being


temperature of the raw water.

                                                                        2
       In run 3 (Figure 29), the filtration rate was reduced to 4 gpm/ft


and the alum dose was maintained at 10 mg/liter.  Even though the raw


water turbidity increased to about 10 J.u., both filters produced


an effluent generally below 0.5 J.u. in turbidity.  Filter 1 effluent


was slightly better than filter 2 effluent, but filter 2 lasted 2.5 hours

-------
                               - 49 -
     10
CO
-;  i.o



|  05

CQ
CC

^   0


     8
CO
4



2



0
                    FILTER I  EFFLUENT
          FILTER I AT 2gpm/sq ft
                                 MEDIA - STANDARD
                                                 4
                                                 3
                                                 2
±  0.5
ca
QC
CO
CO
     0


     8
                       FILTER 2  EFFLUENT
              I            I           I

               FILTER  2  AT 2 gpm/sq ft

               ALUM = I0mg/l

               MEDIA = 1.0
                              10          15


                                TIME, hours
                                                20
25
  Figure  27.  Head  lossand turbidity  values  for  run 1 of winter  series,
             Feb.  11,  1965.

-------
                             - 50 -


longer than filter 1 to the same total head loss.  There were no runs


during the summer series with a similar raw water turbidity for purposes


of comparison.


       For the last three runs of the winter series, the media in


filter 2 was changed to 6 inches of sand plus 18 inches of coal greater


than 1.4 mm in size.  Figure 30 shows run 4, for which the filtration

                 2
rate was 2 gpm/ft  and the alum dose 10 mg/liter.  The effluent


turbidities were similar, with filter 1 reaching a 7.0-foot head loss


in 21 hours.  After the same length of operation, filter 2 had a head


loss of only 4.2 feet.

                  2
       At 4 gpm/ft  rate, filter 1 produced an effluent with a slightly


lower turbidity than that of filter 2 in run 5 (Figure 31).  Filter 2


produced about 70 percent more water than filter 1 when they are


compared to the same final head loss.


       The last run of this series is shown in Figure 32.  Filter 1

           2
at 6 gpm/ft  produced a better effluent than filter 2 at the same


rate, but it reached a 7-foot head loss in one-half the time that it


took filter 2 to reach the same head loss.


Spring Series


       The last set of eight runs was conducted from May 18 to 27, 1965.


In the first four runs, both filters contained the commercial sand and


coal (> 1.0 mm).  The purpose of the first four runs was to check the


influence of alum dose on effluent clarity and length of run.  Prior


to the fifth run, the media in filter 2 was replaced with coal larger


than 1.4 mm and commercial sand.  Runs 5 through 8 compared filter media


as it influenced effluent quality and length of run.  During this

                                         2
series filtration rates of 3 and 5 gpm/ft  were used instead of

-------
                                 - 51 -
=.   io


>-
±    5
ca
ce
    i.o
    0.5
DQ
ce
     0


     8
c/o
c/i
  2




  0




 1.0




0.5
ca
or
CO
                                  RAW
                                   FILTER  |  EFFLUENT
                                             FILTER I AT6gpm/sq ft



                                             ALUM=  IOmg/1



                                               MEDIA* STANDARD "



                                                       I	
                                   FILTER 2   EFFLUENT
Figure 28.  Head  loss and turbidity values for run 2 of winter series,
            Feb.  12,  1965.

-------
                                    -  52  -
=  20
    10
QQ

QC
                                     RAW
                                         I
 3.   1-0
±  0.5
oa
cc.
t/)

C/0
1 I
L
V ,
T
i
1
FILTER 1 EFFLUENT _
- ,1
1
— i 	 . |
     8




     6
           FILTER I  AT 4gpm/«q ft


           ALUM - 10 mg/l
                                          MEDIA'  STANDARD
=.   i.o



±  0.5
                             FILTER 2  EFFLUENT
                                               1
              FILTER  2 AT 4gpm/sq ft


              ALUM =  10 mg/l


              MEDIA = 1.0
                                                                10
 Figure 29.   Head  lossand  turbidity values for run 3 of winter  series

             Feb.  13,  1965.

-------
                              - 53 -



                  2
2, 4, and 6 gpm/ft  to allow more time for checking the influence of


alum dose and filter media.


       The first run, shown in Figure 33, shows the influence of 5 and


10 mg of alum per liter on effluent turbidity and length of run at a

        2
3 gpm/ft  filtration rate.  Ten mg of alum per liter resulted in an


effluent turbidity of 0.1 J.u., but 5 mg/liter gave an effluent turbidity


of about 1 J.u.  Of interest is the influence these two doses had on


the rate of head-loss buildup.  After 18 hours, filter 1 with 10 mg/liter


of alum had a total head loss of 6.8 feet whereas filter 2 had a


headless of only 1.8 feet.  This points up again the importance of adding


just enough alum to achieve the desired effluent clarity.  Generally,


additional alum reduces the length of run markedly because of the


added solids to be removed.


       Figure 34 (Run 2) shows the effect of the same alum doses at a

                     2
flow rate of 5 gpm/ft , but with the raw water turbidity increased from


about 4 J.u. in run 1 to about 20 J.u.  As a result neither filter


produced an effluent of the quality of run 1.  Filter 1 effluent turbidity


averaged about 0.4 J.u., and the effluent from filter 2 averaged about


3.5 J.u.  After 6 hours of operation, filter 1 had a head loss of


6.3 feet and filter 2 had 2.6 feet.  The incremental head-loss curves


for both filters of run 2, and especially filter 1, reveal deep penetration


of the floe into the media.  Some of this increased penetration is


attributable to the higher filtration rate.  In this case the penetration


was detrimental as shown by the head-loss curves for filter 1 of run 2.


Penetration into the upper part of the sand layer (between taps 2 and 3)


resulted in a shortening of the filter run.  Filter 2 of run 2 also


showed more removal between pressure taps 2 and 3 than was removed by


filter 2 of run 1.

-------
                                                - 54 -
=•   10


-    5
CD
CC
=   1.0


^   0.5
CD
CC.
C/3
C/O
^— 1 - ! L
t ^
"~ RAW
1 1 1
I
	 	 .- 	

1
     0

     8
                      FILTER  I  EFFLUENT
    FILTER  I AT  2gpm/sqft

    ALUM  = IOmg/1

.MEDIA = STANDARD
    1.0
    0.5
CD

CO
cc
00
CX3
CD
     8


     6
                               FILTER  2  EFFLUENT
          I           I           I

          FILTER  2  AT 2 gpm / sq ft

          ALUM = 10 mg/I

          MEDIA  -  1.4
                               10           15

                                TIME,  hours
                                             20
25
  Figure  30.  Head loss and  turbidity  values  for  run 4 of winter series,
              Feb.  14,  1965

-------
                                - 55  -
     10
±    5
DO
O=
    1.0
    0.5 —
CO
ce
     8


     6
C/3
CO
                                   t
                                  RAW
V

1 1 1 1
FILTER 1 EFFLUENT _
1 ^ 1 - 1 1
1 1 1 1
                                           FILTER i AT4gpm/$q ft
                                           ALUM =  IOmg/1

                                            MEDIA = 1.0
-.'  1.0

>-
I—
5 0.5
CD
OS
CO
CO
     0

     8
                              FILTER 2  EFFLUENT
                   I            I
             FILTER   2 AT4gpm/sqft
                               4           6

                                TIME,  hours
                                                      8
10
Figure 31. Head loss and turbidity values for run 5 of winter series,
            Feb.  15,  1965.

-------
     10
-    5
a

CO
ce
                     RAW
    1.0
CD
ce
GO
CO


T FILTER
V
h-1 1
1 1
1 EFFLUENT
1 1
     8
                                 FILTER i  AT  6 gpm/sq ft


                                 ALUM  =  I0mg/l




                                  MEDIA = STANDARD
    1.0
    0.5
 CO

 GO
                               I
                                                    I
                               FILTER  2  EFFLUENT


                               I         .
      4\—
         FILTER  2 AT 6 gpm/sq ft


         ALUM =  10 mg/l


         MEDIA = 1.4
 Fi
                                                                  10
gure 32.  Head  loss  and  turbidity  values  for  run 6 of winter series,

          Feb.  16,  1965.

-------
   20
                                     -  57  -
    10
CD

CC.
                                RAW
   1.0
± 0.5
OQ
cc.
     0


     8
                         FILTER   I   EFFLUENT
            FILTER (AT 3flpm/sq ft


            ALUM = 10 mg/l


            MEDIA =  1.0
CO

CC.
                                   FILTER  2  EFFLUENT
     8
p   4
                   FILTER 2 AT 3gpm/sq ft


                   ALUM -  5mg/|


                   MEDIA = 1.0
                              10          15


                                TIME,  hours
Figure  33.  Head  loss  and  turbidity values for run

            May  18,  1965.
                                                     20
25
                                                 1  of  spring  seri es,

-------
                                  -  58  -
 =3

 _;  40
5  20

CO
oe
^   o
 C/O
 c/o
     8



     6
                           FILTER   I  EFFLUENT

                            1
FILTER  I AT 5 gpm/sq ft

ALUM  =  IOmg/1


MEDIA -  1.0
                                     4
                                     3
 CO
 ce
 c/o
 oo
 o
     8
     8
                                                      I
                                  FILTER 2  EFFLUENT
                                          T
        FILTER  2 AT 5gpm/sq ft


        ALUM =  5 mg/l


        MEDIA -- 1.0
Figure  34.  Head  loss and turbidity  values for  run 2 of spring series,

           May  19, 1965.

-------
                                 - 59 -



       After changing the alum doses to 7.5 mg/liter in filter 1 and to

                                                                     2
12.5 in filter 2, run 3 (Figure 35) vas started at a rate of 3 gpm/ft .


Filter 1 effluent averaged about 0.4 J.u. and filter 2 about 0.2 J.u.


of turbidity in the effluent.  After 18 hours, filter 2 had a total head


loss of 7 feet, but filter 1 continued another 6 hours before it reached


a 7-foot head loss.  As shown by the incremental head losses, the additional


alum tended to strengthen the floe and retain it higher in the filter bed.


Filter 2, upon termination, had a head loss of 5,4 feet across the coal


layer, whereas filter 1 had a head loss of 3.9 feet across the coal


layer, with more of the material penetrating into the sand layer.

                                                             2
       Run 4, shown in Figure 36, was conducted at a 5-gpm/ft  flow rate


with the same alum doses as those in run 3.  Effluent turbidity from


filter 1 averaged about 0.5 J.u. and from filter 2 about 0.1 J.u.  Filter 2


with the higher alum dose reached a 6.8-foot head loss in 6.5 hours, and


filter 1 lasted 3 hours longer to the same head loss.  Comparing the


incremental head losses of run 4 with run 3 shows that the increase in


filtration rate had very little influence on floe penetration.  Even though


the higher alum dose appeared to strengthen the floe and improve the


head-loss distribution, the length of run was shortened because of the


added solids to be filtered out.


       After the media in filter 2 was changed to coal greater than 1.4 mm,

                                                              2
run 5 (Figure 37) was started at a filtration rate of 5 gpm/ft  and an


alum dose of 12..5 mg/liter.  Although filter 1 produced a slightly better


effluent, the run length was only 6 hours as compared to 9.5 hours for


filter 2 with the larger coal.  Although both filters appear to have


relatively unfirom distribution of head loss, more head-loss taps between


the 6- and 18-inch taps (numbers 1 and 2)

-------
                             -  60  -
    20
     10
 CO

 0=
                                       RAW
 ±    I
 CO
 cc
 c/o
 C/O
0


8




6




4
                                 FILTER I  EFFLUENT
     FILTER  I  AT  3 gpm/sq ft

     ALUM -  7.5mg/l


	   MEDIA = 1.0
 ±    I
 CD

 OC
 c/o
 c/o
 CD
8




6




4




2



0
                        FILTER  2  EFFLUENT

                        1
            I           I

   FILTER  2 AT 3gpm/sq ft


   ALUM  = I2.5mg/l


   MEDIA = 1.0
                               10          15


                                TIME,  hours
                                                 20
                                                          25
Figure 35.  Head loss and  turbidity values for run 3 of spring series,

            May 20,  1965.

-------
    =1   20
   ±   10  —
   CD
   OC
        0
                                    - 61 -
1 1 1
RAW
- — - * '"'"~ *
1 1 1
	 -— 	 	 ,
   CO
   ce
   00
   ca
   •ef.
        0


        8
1
V FILTER
1
1 1 1
1 EFFLUENT
1 - ,
1 I — -I 	 •— •
        4
        0
                      1            I

               FILTER  I  AT  5 gpm / sq ft

               ALUM =  7.5  mg / I

               MEDIA = 1.0
               FILTER  2 AT  5 gpm /sq ft

               ALUM = I2.5mg / I

               MEDIA  = 1.0
Figure 36.   Head loss and turbidity values for run 4 of  spring  series,
            May 21,  1965.

-------
     10
 CO
 OC
                                   -  62  -
                                   RAW
     1.0
 ±  0.5
 CQ
 CC
 00
 00
      0


      8
                 FILTER   I  EFFLUENT
           FILTER
          'ALUM
           MEDIA
 I  AT 5
= 12
  .   1.0
 ^  0.5
 CQ
 CC.
      0
                    I            I

                  FILTER  2  EFFLUENT
                    I            I
              FILTER 2  AT  5 gpm / sq ft

              ALUM =12.5 mg / I

              MEDIA = 1.4
Figure 37.   Head loss and turbidity values  for  run  5  of  spring series,
            May 22,  1965.

-------
                             - 63 -



might have revealed a more uniform distribution in filter 2 than


filter 1.  This could be explained by the larger zone for filter 2


in which the sand and coal are mixed because of the larger average


size of coal used in filter 2.


       Following a reduction in both the alum dose and the filtration


rate, run 6 was conducted.  As shown in Figure 38, the effluent turbidity


from both filters increased somewhat over run 5.  Although the


filtration rate was reduced by two-fifths from run 6 to run 5, the


length of run for both of the filters was increased by a factor


of 4, with filter 2 again lasting much longer than filter,1.  The


lower alum dose caused a deeper penetration of floe as shown by the


larger headloss increments between taps 2 and 3 for run 6 as compared


to run 5.

                                    2
       Run 7 (Figure 39) at 5 gpm/ft  and 7.5 mg/liter of alum produced

                                      2
effluents similar to run 5 at 5 gpm/ft  and 12.5 mg/liter of alum.


Both filters operated longer in run 7 than in run 5, probably because


of the lower alum dose in run 7, even though the raw water turbidity


was slightly higher in run 5. This was true in spite of a better


head-loss distribution in run 5.


       Increasing the alum to 12.5 mg/liter and reducing the filtration

                2
rate to 3 gpm/ft  improved on the effluent quality, especially in


the first part of the run as shown in Figure 40 for run 8.  The


increased alum dose, although it improved both the effluent turbidity


somewhat and the head loss distribution, markedly reduced the length


of run.  This is seen again by comparing run 6 and run 8.  Five mg/liter

-------
^   10

>-
!=    5
  CO
  cc.
                                   - 64 -
                                     RAW
   .   2
1
V FILTER
— r 1 .
— - |— . 	
1
1 1
EFFLUENT
1
—* r
I- , ,
• "* I-* 1
      8
     6
      2

      0
            FILTER  I  AT  3 gpm / sq ft
            ALUM = 7.5  mg/ I
            MEDIA = 1.0
                                                4
                                                3
               FILTER  2  EFFLUENT
                                 1
                                16          24
                                  TIME,  hours
             FILTER  2 AT  3 gpm / sq  ft
             ALUM  =  7.5 mg/
             MEDIA = 1.4
Figure 38.   Head loss and turbidity values for run 6 of spring  series,
            May 23,  1965.

-------
  _;   io
      0
                                  -  65 -
                              1            f
                                   RAW
                                    .  I
  CD
  CC.
                     FILTER  I  EFFLUENT
            FILTER I  AT 5  gpm / sq ft
E   0
    8

    6
  c/o
  oo
         _\      FILTER  2  EFFLUENT
                                    I
             FILTER  2 AT 5 gpm / sq ft
             ALUM  =  7.5 mg / I
             MEDIA  =  1.4
                                6           9
                                 TIME, hours
                                                      12
15
Figure 39.   Head loss and turbidity values for run 1 of spring series,
            May 25,  1965.

-------
                             - 66 -







of additional alum shortened the run by about 40 percent because of




the added solids that had to be removed.




Algae




       During many of the runr in the summer and fall series, influent




and filter 1 effluent grab samples were taken for algae enumeration.




Influent and effluent samples from both filters-were taken once each




run in the winter and spring series.  All of the above-mentioned samples




were taken at about the midpoint in the run and counted on site very




shortly thereafter.  Algae were counted by the numerical or clump




count method, in which colonies and other associations of cells were




counted as units, the same as isolated cells.  For each sample three




separate microscopic fields were examined.  Beca\ise of the size of the




microscopic field the algae content per ml was obtained by multiplying




the average count by a factor of 31 or 27, depending on the microscope




used.




       A summary of the data is shown in Table 5.  The algae content




of the raw water varied from a low of 31 per ml found in run I of the




winter series to a high of 960 per ml found in run 6 of the fall series.




All of the effluent values reported for the winter and spring series




were less than 31 algae per ml.  Five effluent samples during the




fall series contained some algae.  The highest effluent count, resulting




in a value of 100 algae per ml was found during run 6 in the fall




series.  This may have been a result of a marginal alum dose, 10 mg/liter,




for the high turbidities encountered in the raw water.

-------
=   to

±    5

     0
 CO
 cc
                                   - 67 -
                                      RAW
 CO
 CC.
 C/5
 (Si
      e
                            FILTER I   EFFLUENT
             FILTER  I  AT  3 gpm/sq ft
             ALUM  .=  12.5 mg/l
        _  MEDIA = 1.0
                          FILTER   2   EFFLUENT
             FILTER 2  AT 3 gpm/sq ff
              ALUM = 12.5 mg/l
                              8          12
                               TiME,  hours
                                                    16
20
Figure  40.  Headless and turbidity  values for run 8 of  spring  senes,
           May 26,  1965.

-------
             - 68 -
Table 5.  SUMMARY OF ALGAE DATA
Run
No.
5
6
7
8


2
3
4
5
6
7
8
9
Algae/ml
Raw
835
465
775
434


217
310
310
434
961
558
434
838
Filter-1
Effluent
Summer se
< 31
< 31
-
-


Filter-2
Effluent
ries
-
-
-
-


Fall series
< 31
< 31
55
31
102
< 31
31
53
-
*
«>
-
-
-
-
-
Run
No.
1
2
3
4
5
6
1
2
3
4
5
6
7
8
Algae/ml
Raw
31
186
186
217
217
217
135
135
108
135
189
135
81
81
Filter-1
Effluent
Winter G
< 31
< 31
< 31
< 31
< 31
< 31
Filter-2
Effluent
eries
< 31
< 31
< 31
< 31
< 31
< 31
Spring series
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27
< 27

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                                  - 69 -
       The limited number of algae analyses revealed no differences in

removal due to filtration rate, alum dose, media size, or combinations

thereof.  As with filtration rate, any influence of algae content on

the length of filter run was probably masked by variations in alum dose

and media size.

Production

       To sort out the influence of some of the parameters on the length

of run, a production number was calculated for each of the runs.  This

number was obtained by multiplying the filtration rate by the length of

run and then dividing this product by the total head loss when the run

was terminated.   The values obtained are in gallons per square foot of

surface area per foot of final head loss.  As the value decreases for

any set of conditions, the length of run is shorter and backwashing

becomes more frequent and costs associated with backwashing increase.

       Table 6 summarizes this information for the runs in which the standard

filter was used along with 10 mg of alum per liter:

            Table 6.  INFLUENCE OF Fin RATION RATE ON WATER PRODUCTION
Rate2
gpm/ft
2
4
6
No. of
Runs
8
9
8
Average production
gal/ft2/ft
342
258
246
2 d
gpd/ft
2,810
5,400
7,820
       a - Based on an average terminal head loss of 7 ft and 30 min.
       down time during each backwash.

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                                    - 70 -






     As shown, the production per foot of final head loss decreases with




     increasing rate.  This is probably a result of the higher initial head




     losses at the higher filtration rates coupled with the inability of the




     flow at higher rates to pull the floe deeper into the filter with this




     filter media.  Although the production per foot of head loss decreased,




     the production per day per square foot increased from 2,810 gallons at




     the 2-gpm rate to 7,820 gallons at the 6-gt>m rate.  The percent of




     water used for backwash should be similar for all three rates, but




     labor costs associated with backwashing  would increase at the higher




     rates inasmuch as backwashing is more frequent.  All of the above runs




     produced an effluent with an average turbidity below 0.5 J.u.




            The next comparison was the production from parallel operation of




     the standard filter and the other filter containing the commercial media




     (Table 7).




              Table 7.  INFLUENCE OF FILTER MEDIA ON WATER PRODUCTION
Pairs of
Parallel
Runs
4
3
5
3
2
Average production - gal/ft /ft
Filter Media
Std. 1.0 1.2 1.4
264 408 (55)""
216 318 (47)
240 402 (68)
282


1.7



536 (85)
a - (  ) Percent increase over standard filter.





     As expected, the production number increases with increasing size of coal.




     Table 7 is based on the fall and winter series runs since only the standard




     filter was used in the summer series, but the standard filter was not




     used at all in the spring series.

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                              - 71 -
       To show the influence of alum dose on the production at

                                  2
filtration rates of 3 and 5 gpm/ft , the Table 8 was developed.


           Table 8.  INFLUENCE OF ALUM DOSE ON WATER PRODUCTION
Production, gal/ft
Rate, „
gpm/ft
3
5
Alum Dose,
5 7.5
1570 618
750 426
mg/liter
10
480
288
2/ft

12.5
462
294
Each of the eight numbers represents one of the individual filter runs


during the first four runs of the spring series.  Since they are not


averages of several runs, less weight should be attached to any specific


value; but they do show a marked trend.  As with the standard filter,


higher filtration rates result in lower production.  The main point to


be mentioned here is the importance of selecting the alum dose necessary


to give the desired effluent quality.  Both filter runs with a 5-mg/liter


alum dose produced an effluent with an average turbidity in excess of


0.5 J.u., whereas the other three doses all resulted in an average


effluent turbidity below 0.5 J.u.  Alum doses higher than required to


achieve the desired effluent quality markedly reduced the length of run.


       The production numbers calculated for the last four runs of the


spring series are shown in Table 9.

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                               - 72 -
      Table 9.  UNIT WATER PRODUCTION FOR RUNS 5-8 OF SPRING SERIES
2
Production, gal/ft /ft
Rate, „
gpm/ ft
3
3
5
5
Coal
size
1.0
1.4
1.0
1.4
Alum
7.5
630
978
396
606
dose, mg/liter
12.5
360
588
252
402
Again, each number is the result of only one filter run.  The trends


mentioned previously are further confirmed with these data.  Lower


filtration rate, lower alum dose, and larger coal size all tend to increase


the production.


       Throughout the 1-year study the production values for runs in which


the average effluent turbidity was 0.5 J.u. or less ranged from 150 to

                                                                      2
980.  The value of 150 was from a standard filter operated at 6 gpm/ft,


and the upper value was obtained for filter 2, run 6 of the spring series.


For the filter runs in which the commercial media combinations were used,


nearly all the calculated production values fell in the 300 to 900 range.


A total of 17 runs was made using the filter with coal greater than 1.0 mm.


Fifteen of these runs produced an effluent with an average effluent


turbidity below 0.5 J.u., and the average production number for these


runs was 408.  Just considering the runs at filtration rates from 2 through

        2
4 gpm/ft  (nine runs), the average was 474.  Nine runs were conducted with

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                               - 73 -

the coal media larger than 1.4 mm, and the average production was 510
      2
gal/ft /ft.  At rates from 2 through 4 the average (5 runs) was 576.
Alum doses were higher than necessary in several of the runs with the
greater than 1.0-mm coal and 1.4-mm coal; thus, the expected production
with proper alum doaes would average higher than reported above.  To
show what this means in terms of run length, the Table 10 was derived.
A final head loss of 8 feet was assumed.
   Table 10.  EXPECTED LENGTH OF RUN FOR VARIOUS ASSUMED PRODUCTION VALUES
Expected length of run, hours
Rate, 2
gpm/ft
2
4
6
Assumed production,
300 600 900
20 40 60
10 20 30
7 13 20
gal/ft2/ft




       With an expected production value of 600, the average length of
                                   2
run would be 40 hours at a 2-gpm/ft  filtration rate and 20 hours at a
        2
4-gpm/ft  rate.
                            DISCUSSION

       During this 1-year study 61 filter runs were made without the use

of flocculators and sedimentation basins.  Raw water conditions encountered
during the four seasons were representative of those encountered by the
water plant during the 12-month period.  Various combinations of filter
media, alum doses, and filtration rates were tested to check their
influence on the finished water quality and length of run.  For this study,
finished water quality was determined by the continuous measurement of
turbidity and the periodic checking of grab samples for pH, alkalinity,
hardness, and algae populations.  No attempt was made to measure coliform
organisms in the effluent because of their low numbers in the raw water
                              4 5
and previously published work,  '  which showed a good correlation between
removal of turbidity and removal of coliform organisms, viruses, etc.

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                               - 74 -





       Of the 61 filter runs, 56 produced an effluent with an average




turbidity of less than 0.5 J.u.  Three of the five runs with effluent




turbidities greater than 0.5 J.u. were purposely dosed with a low or




marginal amount of alum.  One of the runs had a breakthrough before a




7-foot head loss was reached, and the fifth run had no alum feed during




the first 2 hours of the run because of pump trouble.




       Although no attempt was made to follow the full-scale filters




continuously, periodic comparisons of the effluents from the small




filters with the effluent turbidity from the full-scale filter disclosed




that the small filters were producing a water as good or! better than the




full-scale filter.  This was expected since the experimental filters




were being fed an equal or higher alum dose than was being used by




the plant.  No comparisons in length of run between the small and large




filters could be made since the large filters were backwashed routinely




on a time cycle since the head-loss gages did not work.




       There is a noticeable difference in the effluent turbidity in the




initial part of the runs of the summer and fall series compared to the




winter and spring series.  In the latter runs the alum feed pump and




the pump acting as the rate-of-flow controller were started nearly




simultaneously.  This resulted in poor coagulation of some of the initial




raw water and higher effluent turbidities during the early part of




these runs.  During the summer and fall series the alum feed was started




about a minute before filtration began, thus the Likelihood of passing




some poorly coagulated water through the filter was decreased.  Generally




the filters were backwashed thoroughly so that the possibility of an




initial washout would be eliminated or the amount reduced.

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                            - 75 -
       The length of run was influenced by the alum dose, the filtration


rate, and the media size.  An alum dose higher than required to produce


a desired effluent quality created more solids to be removed and also


appeared to strengthen the floe, both of which caused shorter runs.


Most of the time, increasing the filtration rate accomplished very


little increase in the distribution of removal in the filter bed.


Usually any such benefit was more than offset by the increased head


loss upon startup.  In other words, as the filtration rate was


increased, the quantity of water produced per unit of surface area per


foot of final head loss decreased.  This does not mean, however, that

            2
the 2-gpm/ft  filtration rate is the best since the total annual costs


may be lower at higher filtration rates as a result of decreased


capital costs.


       Although no runs were made using a small amount of filter aid,

                       4 5
based on previous work, '  some of the runs could have been lengthened


by the use of an aid.  Upon termination of several runs, the upper


part of the sand layer (between taps 2 and 3) had over 2 feet of head loss.


A small amount of filter aid would have strengthened the floe and


allowed more removal in the upper 18 inches of the bed and, thus, produced


a longer run.


       Alterations in the coal size used in the dual-media filter had


a marked influence upon the length of run.  Although no comparisons


were made between a sand filter and any of the dual-media combinations,

             2
previous work  showed that the run length fibr the standard filter was


about three times that of a sand filter operated in parallel.   This study


gave run lengths for the filter containing commercially available


media of 45 to 70 percent longer than the run lengths of the standard

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                               - 76 -






filter operated in parallel.  The difference in run lengths between




the standard filter and the filter containing the commercial material




was a result of several factors.  As the coal size at the top of the




filter was increased, the size of the pores also increased, which




allowed a deeper penetration of floe into the filter bed.  Table 2




shows that the uniformity coefficient decreased as the coal size




increased.  The lowering of the uniformity coefficient resulted in a




more uniform sized coal and a larger zone in which the sand and coal




were mixed, both of which allowed a more efficient use of the filter




bed for storage of floe.




       When the coal size used in the dual-media filter was greater




than 1.7 mm, a considerable amount of the removal took place in the




lower half of the filter.  If more runs had been made with this size




coal, breakthroughs would have been expected more frequently.  In fact,




this is why additional runs with the greater than 1.7-mm coal were not




made during the winter and spring series.




       Cold water encountered during the winter season appeared to




influence the distribution of floe removal.  Similar runs in the




summer series, except for raw water temperature, removed the floe higher




in the filter media than the corresponding runs during the winter series,




No other comparisons could be made because of differences in raw water




turbidity, filtration rate, or media size.




       Algae data obtained during this study, although limited in




quantity, did not reveal any significant problems associated with




their removal.  Thirty to 960 algae per ml were relatively easy to




remove with the various dual-media combinations tried.  Any influence




of algae content on length of run could not be demonstrated because




of the overriding influence of filtration rate and alum dose.

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                               - 77 -



       Based on this 1-year study, treatment of Lake Erie water using


5 to 15 rag/liter of alum and dual-media filters will produce a high-


quality water.  A filter with a coal size greater than either 1.2 mm or


1.4 mm appears to be optimum for this water.  With 18 inches of coal


this size over 6 inches of sand and the proper alum dose, the expected

                                                2
run length would be about 40 hours at a 2-gpm/ft  filtration rate or

                                   2
about half that value at a 4-gpm/ft  rate.  This run length could


probably be increased by the use of more than 18 inches of coal,


especially when the coal size is greater than 1.2 or 1.4 mm.  This coal


size results in a fairly uniform coal layer and a good distribution of


the floe that is removed; thus, a deeper layer would give more storage


space.

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                           - 78 -


                         CONCLUSIONS



       1.  The addition of 5 to 15 mg/liter of alum to Lake Erie water


followed by filtration through a dual-media filter consisting of 18


inches of coal over 6 inches of sand resulted in high-quality effluent,


as measured by turbidity.


       2.  Effluent turbidity from the experimental filters was equal


to or lower than the effluent turbidity from a full-scale filter.


       3.  The effluent quality of the dual-media filters was maintained

                                              2
at filtration rates ranging from 2 to 6 gpm/ft .


       4.  Size of coal used in the dual-media filter had a small influence


on effluent turbidity and a large influence on length of run.


       5.  The optimum coal size at the surface of the dual-media filter


appears to be in the range of 1.2 to 1.4 mm.


       6.  Alum doses in excess of that necessary for the desired


effluent clarity markedly reduced the length of run.


       7.  Algae encountered during the test periods were easily


removed and did not appear to have much influence on the lengtn of run.

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                                - 79 -





ACKNOWLEDGMENTS




       Staff members Gene Sommerville and James F.  Kreissl performed




the filter runs and recorded the data with meticulous care.   Excellent




cooperation was obtained from many personnel of the Bureau of Water,




Erie, Pennsylvania.

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                              - 80 -
REFERENCES

1.     Project report.  High-rate filtration study at Gaffney, South
       Carolina, water plant.  USPHS,  Robert A.  Taft Sanitary Engineering
       Center, May 1963.

2.     Project report.  High-rate filtration study at Easley, South
       Carolina, water plant.  USPHS,  Robert A.  Taft Sanitary Engineering
       Center, August  1965.

3.     Project report.  High-rate and  dual-media filtration study in a
       northwestern Ohio water plant.   USPHS, Robert A. Taft Sanitary
       Engineering Center, January 1966.

4.     Robeck, G.G., N.A. Clarke, and  K.A. Dostal.  Effectiveness of
       water treatment processes in virus removal.  JAWWA.  54:1275,
       October 1962.

5.     Robeck, G.G., K.A. Dostal, and  R.L. Woodward.  Studies of
       modifications in water filtration.  JAWWA, 56: 198, February 1964.

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