EM POLE Or NONPACKAGING PAPEI
IN SOUL HASTE MANAGEMENT
I Hi TO 1t>7f)



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THE  POLE  CE  NCNPACKAGING   PAPER   IN
Mill   HA§TE  MANAGEMENT,  1966 TC  1976
                    PART I:   Introduction
                    PART II:   The Outlook for Nonpackaging Paper, 1966 to 1976
                    PART III:  The Impact of Nonpackaging Paner on Solid Waste
               This publication SW-26c was written for the Solid Waste Management Office by
                           WILLIAM E. FRANKLIN and ARSEN DARNAY
                         Midwest Research Institute, Kansas City, Missouri
                               under Contract No. PH 86-67-114
                     U.S.  ENVIRONMENTAL  PROTECTION AGENCY
                                Solid Waste Management Office
                                         1971
                                             ~>~    . .
                             Librar.   .-V'T.."/.1;1'0-"'"011
                                    '^c^r^ive
                                    ,  Illinois  60606

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            ENVlRC'^Lfrrij  I--A;0.£CTIC»f  AGENCY

               TTws is an Environmental Protection Publication
This publication is also in the Public Health Service numbered series as Public Health
Service Publication No. 2040. Its  entry  in  two  government  publication series  is  the
result of a publishing interface reflecting the transfer of the Federal solid waste manage-
ment program from the U.S. Public Health Service to the U.S.  Environmental Protection
Agency.
           LIBRARY OF CONGRESS CATALOG CARD NO.  74-610917
          For sale by the Superintendent of Documents, U.S. Government Printing Office
                    Washington, D.C. 20402 -  Price 75 cents  (paper cover)

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                              FOREWORD
  A report was published in  1969 by  the  Bureau of Solid Waste  Management*  to
describe the likely role of packaging in solid waste management during the decade
1966 to  1976.  The  present publication supplements that study and, like  that  one,
was  written on contract with Midwest  Research Institute.  In  the first study it was
found  that  packaging  paper  and  paperboard  accounted  for  almost  50  percent
of the ultimate consumption  of all  paper products.  Inevitably, some  of the  data
accumulated  in the  course of  that  study  related to  the  remainder of the paper
industry's output.  Moreover, paper  products  of  all types comprise over half of all
community solid wastes—household,  institutional, commercial, and  industrial. There
was  every  reason, therefore, to  extend the original survey to  cover nonpackaging
paper.
  Nonpackaging paper includes such items  as newsprint, printing papers, stationery,
towels and household tissues, construction paper and board, and a rapidly expanding
category in which paper  is a major  component, namely nonwoven  disposables. The
present report surveys the consumption outlook for all these categories of nonpackaging
paper for the same decade covered  by  the  first report.  Their  impact on solid waste
mangement  is  analyzed.  This  required determining the life  cycles of  the  various
categories.
  It was found that most  packaging paper became waste within the same  year of use,
indeed frequently within the  same month. Some nonpackaging paper—such as facial
tissue—becomes waste immediately upon use. On the other hand, various other  non-
packaging papers  remain out of the waste stream for  many  years. This applies  to
hardbound books  and  building  paper  and board, much  of  which becomes waste
only when  a  building comes  down. Determining these varied life cycles  of nonpack-
aging paper was necessary in order  to  calculate the quantities  of solid waste  derived
from all paper (packaging and nonpackaging) ;  this was estimated to be  almost 35
million tons in 1966 and over 51 million  tons in 1976.
  Paper salvaged is resources  saved.   Salvage  and  recycling  of  wastes conserve
resources and at the same time reduce  the  burden  of solid wastes requiring disposal
within the  environment.  While  the  present report indicates  that  some 10  million
tons of paper stock for industry use derive  from salvage, the Bureau of  Solid Waste
Management  believes that this  figure may be substantially  increased through market
development and technological advances. With this in view the  Bureau  has initiated
several efforts to enlarge the prospects for salvage; one such effort is a recent contract
for an economic study of salvage markets for all the major commodities  within com-
munity solid wastes—ferrous and nonferrous metals, glass, wood, textiles,  and rubber,
as well as paper and paperboard. It has been noted, too, that industry, individually and
jointly, is proceeding  to  give greater attention to  the  subject of salvage.
  The present report  makes  a significant  contribution to our knowledge about  a
major constituent of solid wastes.  Leander  B.  Lovell,  Senior  Economist, was the
Bureau's project officer for this and the report on packaging  which preceded it.

                                        —RICHARD  D. VAUGHAN
                                           Assistant Surgeon General
                                           Acting Commissioner
                                           Solid Waste Management Office
   *The Bureau of Solid Waste Management, often termed "the Bureau" in this report, is now the Solid Waste Manage-
ment Office of the U.S. Environmental Protection Agency.

                                       iii

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                                PREFACE
  This report on the role of nonpackaging paper in  solid waste, for the period of
1966 to 1976, was prepared by Midwest Research Institute pursuant to Contract  No.
PH 86-67-114,  with the Bureau of Solid  Waste Management, U.S. Department of
Health, Education, and Welfare, now the Solid Waste  Management Office of the U.S.
Environmental Protection  Agency,. The  statements,  findings, and  other  data in  this
report do not necessarily reflect the views  of the Environmental Protection Agency.
  Principal investigators  were  Arsen Darnay,  project  manager, and William E.
Franklin. Valuable  staff support  was provided  to the  investigators  by Margaret
Cossette  and James  M. Bednar. Technical editing  was done  by  Valerie  Lee. John
McKelvey, Assistant  Director, Economic Development Division, had responsibility for
general supervision of the project.
  Many  individuals  and organizations  provided information,  advice, commentary,
and suggestions  to  the  research team. We should  like to express  our thanks  and
appreciation to all those who collaborated in this enterprise.
                     Ai K\ O WLEDGMENTS
     A study effort  encompassing the paper industry and others which influence the
consumption of paper could not have been accomplished without the active participation
and  assistance  of many  companies,  associations, and  independent  researchers. The
cooperation and help given to the research team by all these organizations has been
outstanding. We are pleased to acknowledge our indebtedness to all for the value of
this  report, while retaining full responsibilities for errors and omissions.

     The direct contacts  made during this study were extensive but we  should like
to acknowledge a special debt to the following companies:
American Hardboard Association
20 Wacker Drive
Chicago, Illinois 60606

R. R. Donnelley & Sons Company
2223 South  Parkway
Chicago, Illinois 60616

IBM
Two Pennsylvania Plaza
New York, New York 10016
International Paper Company
220 East 42nd Street
New York, New York 10017
McCall  Corporation
McCall  Street
Dayton,  Ohio 45401
Newsprint Division
American Paper  Institute,  Inc.
260 Madison Avenue
New York, New York  10016

Oxford Filing Supply Co., Inc.
Clinton  Road
Garden  City, New York 11530

Printing-Writing Paper Division
American Paper  Institute
260 Madison Avenue
New York, New York 10016

St.  Regis Paper Company
150 East 42nd  Street
New York, New York  10017

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                          NONPACKAGING PAPER

Saxon Industries, Inc.                  Time, Inc.
450 Seventh Avenue                   Rockefeller Center
New York, New York  10001            New York, New York  10020

Standard Register Company            Tissue Division
626 Albany Street                     American Paper Institute
Dayton, Ohio  45401                   260 Madison Avenue
                                     New York, New York  10016
                                     VI

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                             CONTEXTS

                           Part  I—Introduction

                                                                         Page
Objectives  	     3
Organization of This Report	     3


      Part II—The Outlook for Nonpack'aging  Paper, 1966 to 1976

Methodology	     7
    Approach  	     7
    Data  Sources	     8
    General Background and Assumptions	     8
Overview: Components of Nonpackaging  Paper	     8
    Impact of Imports and Exports on Consumption	     9
    General Trends in Nonpackaging Paper Consumption	     9
Newsprint 	    10
    Techno-Economic Trends	    10
    Forecast  	    15
Printing  Paper 	    15
    End Uses	    16
        Periodical Publishing: Magazines, Catalogs, and Directories	    16
        Book Publishing  	    16
        Commercial Printing  	    16
        Converting 	    20
    Techno-Economic Trends	    20
    Forecast  	    22
        Periodicals: Magazines, Catalogs, and Directories	    22
        Books	    22
        Commercial Printing	    22
        Converting	    22
Fine Paper	    22
    Types of Fine Paper	    23
        Writing Paper	    23
        Bristols 	    23
        Cover Paper	    23
        Text Paper 	    23
        Colored School and Construction Paper	    23
        Thin Paper	:	    23
    Techno-Economic Trends	    26
        Information Storage and Retrieval	    26
        Telecommunications	    26

                                    vii

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                           NONPACKAGING PAPER

                                                                         Page
        Electronic Data Processing	    26
        Office Copying and  Duplicating	    27
        Conclusions	    27
    Forecast	    28
Special Industrial Paper	    30
    Techno-Economic Trends	    30
    Forecast	    30
Sanitary Tissue  	    34
    Major Types of Sanitary Tissue	    34
        Toweling	    34
        Toilet  Tissue  	    34
        Table  Napkins	    35
        Facial Tissue  	    35
    Techno-Economic Trends	    35
    Forecast	    36
Special Paperboard	    39
    Techno-Economic Trends	    39
    Forecast	    39
Wet Machine Board	    39
    Techno-Economic Trends	    42
    Forecast	    42
Construction Paper	    42
    Techno-Economic Trends	    42
    Forecast	    42
Construction Board: Insulating and Hard Pressed Board	    42
    Insulating  Board 	    45
    Hard Pressed Board	    45
    Techno-Economic Trends	    45
    Forecast —,	    46
Nonwoven Disposables	    46
    Techno-Economic Trends	     47
    Forecast	    48
       Part III—The Impact of Nonpackaging Paper on Solid Waste

 General Approach	    51
     Classification Into Seven End-Use Categories	    51
     Development of a Life-Cycle Profile	    53
     Calculation of Quantities Entering Waste Stream	    54
 Disposal Profiles	    54
     Basis for Profiles	    56
         Newsprint 	    56
         Printing Paper	    56
         Fine Paper	    58
         Special Industrial Paper	    58
         Sanitary  Tissue	    59
                                     viii

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                     IN SOLID WASTE MANAGEMENT

                                                                     Page
        Special Paperboard  	    59
        Wet Machine Board	    60
        Construction Paper	    60
        Construction Board	    60
        Nonwoven Disposables	    60
Conclusions	    60
Salvage and Reuse of Nonpackaging Paper	    63
       Appendix—Disposal Modes Used for Nonpackaging Paper
                              Bibliography
                    LIST OF TABULAR  MATERIAL

                          Part  I—Introduction

Table                                                                 Page
 1  Consumption of Paper and Paperboard by Grade and Application: 1966	     3


      Part II—The Outlook for Nonpackaging Paper, 1966  to 1976

 2  Consumption of Nonpackaging Paper and Paperboard by Grade: 1966 __.     9
 3  Paper and Paperboard  Consumption: 1966 and 1976	     9
 4  Consumption of Paper and Paperboard by Grades: 1958-1976	    10
 5  Consumption of Nonpackaging Paper and Paperboard Grades in Percent:
      1966 and 1976	    10
 6  Consumption of Nonpackaging Paper and Paperboard by Major Grades:
      1958-1976	    11
 7  Per Capita Consumption of Nonpackaging Paper and Paperboard by
      Major Grades: 1958-1976	    12
 8  Measures of Growth for Newspapers: 1959-1967	    15
 9  Consumption of Newsprint  and Nonpackaging Printing Paper Grades:
      1958-1976	    17
10  Comparative Data for Nonpackaging Printing  Paper  by End Use: 1958,
      1967 and  1976	    20
11  Textbook Sales: 1955 and 1966	    20
12  Consumption of Nonpackaging Printing Paper by End Use	    20
13  Consumption of Fine Paper Grades: 1958-1976	    24
14  Consumption of Fine Paper:  1966 and 1967	    28
15  Consumption of Nonpackaging Special Industrial Paper Grades: 1958-
      1976	    31
16  Consumption of Nonpackaging Tissue-Stock Grades: 1958-1976	    33
17  Consumption of Sanitary Tissue: 1966 and 1976	    36
18  Consumption of Nonpackaging Special Paperboard Grades: 1958-1976 __    38
19  Consumption of Special Paperboard:  1966 and 1976	    39

                                    ix

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                          NONPACKAGING  PAPER

Table                                                                    Page
20  Consumption of Wet Machine Board, Construction Paper and Construction
      Board by Grades: 1958-1976 	     41
21  Consumption of Insulating and Hard Pressed Board by End Use: 1958-
      1966	     44

     Part III—The  Impact  of Nonpackaging Paper on Solid  Waste

22  Consumption of Nonpackaging Paper and Paperboard by End Use: !966__     52
23  Consumption of Nonpackaging Paper and Paperboard by Grade and
      End Use: 1966	     53
24  Consumption of Nonpackaging Paper and Paperboard by Grade and
      End Use: 1976	     53
25  Calculation of Newsprint Entering as Solid  Waste in 1966	     54
26  End Use and Solid Waste Profiles for Newsprint: 1966 and 1976	     55
27  End Use and Solid Waste Profiles for Printing Papers:  1966 and 1976 __     55
28  End Use and Solid Waste Profiles for Fine Papers: 1966 and 1976	     55
29  End Use and Solid Waste Profiles for Special Industrial Paper: 1966 and
      1976	     56
30  End Use and Solid Waste Profiles for Sanitary Tissue: 1966  and 1976	     56
31  End Use and Solid Waste Profiles for Special Paperboard:  1966 and 1976.     57
32  End Use  and Solid Waste  Profiles for Wet Machine Board and Construc-
      tion Paper and Board: 1966 and 1976	     57
33  Summary  of Nonpackaging Paper Consumption,  Solid Waste and  Recy-
      cling: 1966 and 1976	     61
34  Nonpackaging Paper Entering Solid Waste Stream: 1966 and 1976	     62
35  Net Paper and Paperboard Entering Solid Waste Stream: 1966 and 1976 _     62
36  Paper Stock Recovered for Use in  Paper Manufacture by Paper  Stock
      Grades: 1966	     64
37    Consumption of Paper  Stock (Waste Paper)  in Production of New
      Paper:  1963 	     64

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    PARTI
INTRODUCTION

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                                           PART I
             THE  ROLE  OF NONPACKAGING  PAPER
           SOLID WASTE  MANAGEMENT, 1966  TO  1976
  In 1966, a  total of 52.4  million tons of paper
were consumed in the United States, amounting to
approximately 533 Ib per  capita. Of this, 27.3
million tons (52.1 percent) were consumed in non-
packaging applications (277.5 Ib per capita). This
report is concerned with  the nonpackaging portion
of paper and paperboard.

  The  study  is a  logical outgrowth of a  previous
study done by Midwest Research Institute (MRI)
for  the  Federal  solid waste's  program  on  The
Role of  Packaging in Solid  Waste Management,
1966  to  1967. This  report, together  with those
sections in the earlier  report that discuss paper and
paperboard  consumed in packaging  applications,
cover essentially  all the paper and paperboard con-
sumed  in the United  States each year. Data  as-
sembled  on the consumption of  all packaging and
nonpackaging  grades of paper and paperboard for
1966 clearly  show that paper and paperboard are
large  contributors  to  the volume of  solid waste
(Table 1).

                  OBJECTIVES

  The  primary objective of this study was to de-
termine what  portion of  the nonpackaging grades
of paper and  paperboard would be a  part of the
solid-waste  stream in 2 base  years: 1966 and 1976.
Pursuit  of this objective  involved four  basic tasks:
(1) development of the  historical consumption of
nonpackaging  paper and  paperboard from  1958 to
1966;  (2)  analysis of the techno-economic factors
that  influence the  consumption of nonpackaging
paper  and paperboard;   (3) forecasting  of the
consumption  to  1976  for each  grouping of non-
packaging paper  and paperboard;  (4) estimation
of the proportion of paper and paperboard tonnage
that reached solid waste  disposal facilities in 1966
and that will  reach disposal facilities in 1976.
     TABLE 1.—Consumption of paper and paperboard
           by grade and application: 1966*
                 (In thousands of tons)
Grade
Paper:
Newsprint 	

Fine paper 	

Special industrial paper 	
Tissue, except sanitary and
thin 	
Sanitary tissue 	

Total paper 	
Paperboard:
Paperboard . . .

Construction paper and

Total paperboard 	
Total all grades 	

*Source: Midwest Research Institute.
Packaging

899

4,717
188
236


6,040
19,067



19,067
25,107


Non-
packagmg
9,093
5,764
2,697

916
2,825

21,295
1,903
156
3 967

6,026
27 321


Total
9,093
6 663
2,697
4,717
1,104
236
2,825

27,335
20,970
156
3 967

25,093
52 428


      ORGANIZATION  OF THIS REPORT

  This section  (Part I)  is followed by two  more
sections.
  Part II begins with a description  of the methods
employed in analyzing  each of the major paper
grades to arrive at forecasts of consumption in  1976.
Then, each of the major paper grades is discussed
separately and  special emphasis is  placed on  the
techno-economic trends that influence the consump-
tion  pattern for each particular grade. Finally,  the
forecast for each grade  is presented.
  Part III  is a discussion of  the disposal charac-
teristics of the paper grades analyzed in this report.
Again, the  general approach is presented first, fol-

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                                      NONPACKAGING  PAPER
lowed by the disposal rates for each category. These     and paperboard that reached disposal sites in 1966
disposal  rates help  to  characterize  the  life  cycle     and that will  reach  disposal sites in 1976.
of paper and paperboard products. The last section       At the end of the report are a bibliography and
of Part III is an estimate of the quantities of paper     an appendix.

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                 PART II

THE OUTLOOK FOR NONPACKAGING PAPER,
              1966 TO 1976

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                                           PART II
           THE OUTLOOK  FOR >OM» \<  K\
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8
                                      NONPACKAGING  PAPER
ticular attention was given to those paper  grades
that have the greatest  impact on solid waste.  In
addition,  we  estimated  the  rate  at which  paper
grades enter the solid waste  stream,  because  in
nonpackaging paper, rates  vary greatly  with  the
end use for which paper is intended.
  Part II results in a forecast of paper consump-
tion by grade, which  serves  as the basis for es-
tablishing solid waste quantities in 1966 and 1976,
the subject of Part III.

Data Sources

  The major sources of statistical data have already
been cited. The qualitative  analysis was also  based
on  literature  derived  from trade press sources.
Through field visits  and telephone interviews, MRI
made extensive contacts with industry officials in the
American Paper Institute, major paper companies,
and other companies whose products influence paper
consumption. The  final forecasts and  evaluations,
while reflecting  the views  of these  sources,  are
MRI's and do not necessarily correspond to those
of persons contacted.

General Background  and  Assumptions

  General trends in nonpackaging paper have been
fairly well established, but  there are limitations to
any  10-year forecast. Research now under way is
likely to lead to developments which are not now of
significance;  other  developments may  not materi-
alize as fully as expected. Variations are more likely
to show up  in a specific area, however, than in  a
major grade  as a whole, and the overall impact of
these variations should not change the  basic trends
significantly.
  As in most studies of this type, background as-
sumptions were made about general environmental
conditions.  For example, it was assumed that  the
U.S.  economy would  continue  to show  the  rela-
tively stable conditions experienced in  the last  10
years, and  that  serious  dislocation   would  not
occur. The  general  growth of the gross national
product and output of goods was based on accepted
government forecasts of about 4 percent per year
real growth. Population growth was assumed to be
slower than in previous years, and the second lowest
rate of growth published by the Bureau of Census
was used.  In addition to  assumptions  about  the
general environment, MRI  forecasts were based on
certain assumptions about the forces at work  in the
paper industry today and the most likely conditions
a decade hence. Specifically, no  adjustments  were
made for the impact on paper of Federal  or  local
programs aimed at easing the solid waste  or  litter
burden created by paper; any such programs ini-
tiated before 1976 may  have considerable influence
on paper consumption.
  The section  immediately following  this one pre-
sents  an  overview of all nonpackaging paper and
paperboard: major grades, characteristic end  uses,
and overall consumption trends. The remaining sec-
tions discuss the historic trends, characteristics, and
forecasts for each of the nine  major grades,  with
particular attention to  techno-economic trends.

          OVERVIEW: COMPONENTS
          OF  NOIVPACKAGIIVG PAPER

  There  are nine  major nonpackaging paper and
paperboard  grades. They are used in a wide variety
of products, ranging from the daily  newspaper to
components  for  residential and commercial build-
ings.  The majority of these grades,  however, are
used for some type of  product on which  printing
appears. There are five  major grades  of paper and
four major grades of paperboard, with thousands of
end uses.
                    Paper

    Newsprint: A low-quality paper used primarily
  for  newspapers.
    Printing paper: Coated and  uncoated papers
  used in periodicals, directories, books, and com-
  mercial printing.
    Fine paper: High-quality papers  used for such
  business applications as stationery, forms, reports,
  records, and the like.
    Special  industrial paper: Coarse papers  used for
  a  variety of  specialized  applications  such  as
  tabulating cards, filters,  and absorbent papers.
    Sanitary tissue: Thin and relatively soft papers
  used for personal products such as napkins, toilet
  paper,  and facial tissue.

                  Paperboard
    Special  paperboard: Rigid grades  of  varying
  thicknesses that  are used for construction papers
  and a  variety of products (book matches, book
  bindings,  auto panel  board,  posters,  etc.)  made
  from  bending  and  nonbending  boards  and
  cardboard.

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                                 IN  SOLID WASTE MANAGEMENT
    Wet machine board: A specialized type of paper-
  board (usually i/4- to %-in. thick)  produced by a
  special process for use in such products as shoes,
  book bindings, and gaskets.
    Construction paper:  Heavy papers  that  are
  further processed into construction products; the
  predominant use is for roofing felts.
    Construction board: Paperboard used in con-
  struction. The lighter densities are used as insula-
  tion board, interior wallboard, acoustical tile, and
  the like. Heavier densities, known as hard pressed
  board, are  used for wall paneling, furniture,  and
  a variety of other products.

      TABLE 2.— Consumption of nonpackaging paper
             and paperboard by grade: 1966*
                 (In thousands of tons)
                                Total      Percent
                              consumption   of total
Paper:
Newsprint 	
Printing paper .

Special industrial paper 	


Paperboard:
Wet machine board 	
Construction paper, , . .
Construction board 	

Total paperboard 	

Total all grades 	

'Source: Midwest Research Institute.
9,093
5,764
2,697
916
2 , 825

21 295
1 903
156
1 , 505
2 , 462

6,026

27,321


33.3
21.1
9.9
3.3
10.3

77.9
7 0
0.6
5.5
9.0

22.1

100.0


  In 1966 the total tonnage involved in each of the
nine major  grades varied widely—from  0.15 mil-
lion tons of wet machine board to 9.1 million tons
of newsprint  (Table 2).  About 78 percent of the
tonnage was in the form of paper. In  terms of total
tonnage, the most significant grades are newsprint
and printing paper, which alone account for more
than half of all nonpackaging paper and paperboard.

Impact of Imports  and Exports
on  Consumption

  In determining consumption  of all grades of non-
packaging papers,  the impact  of  imports and ex-
ports  was taken  into account. The  impact of im-
ports  and exports is very minor except for a few
grades such as newsprint and hard  pressed board.
Newsprint accounts for over 90 percent of the ad-
justment required by  taking  imports and  exports
into account.
  The use of the term  "consumption" should be
clarified as it applies to paper  and  paperboard
grades. In  general, consumption,  which  is  com-
monly referred  to  as  "apparent consumption,"  is
calculated by  the following simple equation:
Consumption=Domestic Production
                             4- Imports—Exports
  Thus consumption does not take into account in-
ventory adjustments which take place during a year
at several levels—mill, converter,  wholesale, or re-
tail.  In general,  this  definition  of consumption  is
entirely  adequate and does not  introduce  appre-
ciable errors in expressing  actual consumption.

General Trends in Nonpackaging
Paper Consumption
  Consumption of paper has usually paralleled gen-
eral  economic conditions.  The  continued growth
of paper consumption is almost a certainty. Al-
though the rate  of growth of many grades of  paper
is tending to slow as certain markets reach satura-
tion,  others are  experiencing a much  more  rapid
growth as  new  markets  open up  to  them.  In gen-
eral,  the  growth curve  for paper  appears  to be
flattening somewhat,  but the consumption  of non-
packaging paper and paperboard on  a tonnage basis
will  still grow at about  3.2  percent per year com-
pared with a 4-percent GNP growth  rate commonly
forecast for the years  ahead. Table 3 is a summary
of consumption  for all  paper for 1966 and  1976.
Table 4 is  a  capsule  summary  of consumption  of
all paper by grades for  packaging and nonpackag-
      TABLE 3.—Paper and paperboard consumption:
                  1966 and 1976*
                  (In thousands of tons)
                                          Rate of
                                  1976     change
                                          1966-76
                                          (percent)
 Packaging grades	  25,107  36,895
 Nonpackaging grades	  27,321  37,545

  Total	  52,428  74,440
3.9
3.2

3.6
                                                      *Source: Midwest Research Institute.

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10
                                       NONPACKAGING PAPER
     TABLE 4.—Consumption of paper and paperboard
               by grades: 1958-1976*
                  (In thousands of tons)
          Category
                                            1976
Paper:
Newsprint
Printing paper, nonpack-
aginfi 	
Printing paper, packaging. . .
Fine paper 	
Coarse paper, packaging
Special industrial, nonpack-
aeine
Special industrial, packaging
Sanitary tissue, nonpack-
aeine 	
Tissue, packaging . . .

Total paper 	
Paperboard:
Paperboard, packaging 	
Special paperboard, non-
nackagine 	
Wet machine board . .
Construction paper and

Total paperboard 	
Total paper and paper-
board

6
3
1
3
1


18
T>
1

3

16
34

515
,489
544
,506
,656
531
132
,700
220

,293
,040
,339
121
104

,604
,897

q
5,
9
4,
9,


97,
19,
1 ,

3

9S,
59

093
764
899
697
717
916
188
8?5
936

335
067
903
156
967

093
428

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270
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9SO
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180
650

630
•440

  *Source: Midwest Research Institute
    TABLE 5.-—Consumption of nonpackaging paper and
      paperboard grades in percent: 1966 and 1976*
                   (Based on tonnage)
       Paper grade
                       1966    Percent    1976   Percent
Newsprint	  9,093   33.3  11,400    30.4
Printing paper	  5,764   21.1   8,210    21.9
Fine paper	  2,697    9.9   3,800    10.1
Special industrial paper.    916    3.3   1,085     2.9
Sanitary tissue  	  2,825   10.3   4,670    12.4
Special paperboard  .  .   1,903
Wet machine board. . . .     156
Construction paper...     1,505
Construction board  ...   2,462
7.0   2,550
0.6     180
5.5   1,820
9.0   3,830
 6.8
 0.5
 4.8
10.2
  Total	27,321   100.0  37,545   100.0

  *Source: Midwest Research Institute

ing categories  and gives a more detailed overview
of consumption of paper in  the United States.
   The  consumption  of nonpackaging  paper  and
paperboard grew from 18.3 million tons in 1958 to
27.3 million tons in  1966. By 1976, consumption is
forecast at 37.5 million tons, a growth  rate of 3.2
percent per year from 1966 to 1976. A summary of
consumption of the nine major nonpackaging paper
and paperboard categories for 1966 and  1976 is
given in Table 5. Table 6 is a detailed summary for
the period 1958 to 1976; this information is shown
graphically in  Figures 1 and 2. Table 7 is a sum-
mary of consumption on a per capita basis. There
is considerable variation in  the  growth  rates  ex-
pected, and many of the grades that reach  disposal
sites  most rapidly  are  expected  to  experience  a
relatively high growth rate in the years ahead.

                  NEWSPRINT

  Newsprint is the  most significant of all nonpack-
aging paper  grades  in terms  of quantity. In 1966,
consumption was 9.1 million tons, which accounted
for one-third  of the total consumption of nonpack-
aging paper  and paperboard. By  1976, newsprint
will still account for more  than  30 percent of the
total.
  Newsprint is used  almost exclusively for one prod-
uct—newspapers. About 93 percent, of  newsprint
goes  into daily and weekly, local and  national
newspapers and Sunday supplements. The rest of the
newsprint is  used tor comic books, handbills, sales
books, and other printed items.
  Typical newsprint is  composed  of 75  percent
groundwood  pulp and 25  percent chemical pulp.
This combination produces a paper of low quality.
Quality is not too  important,  however,  because
products made from  newsprint are usually discarded
within a  few days  or even  hours after they  are
printed.
  Of all the  major  paper  grades,  newsprint is the
only one  that is supplied  primarily  from  imports.
In  1967,  6.60 million tons  of the newsprint con-
sumed in this country was imported. Of this amount,
almost all (6.32 million tons) came from  Canada.
Techno-Economic  Trends

  Because newspapers account for such a large por-
tion of newsprint consumption, the history  and out-
look of newsprint are reflections  of the history and
outlook of newspapers.
  Newspapers are a basic  part of our communica-
tions media.  Although television and growing sub-
urban populations have altered the character of the
newspaper industry,  they have not had  an adverse

-------
IN SOLID WASTE MANAGEMENT
11












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12
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-------
                IN SOLID WASTE  MANAGEMENT
                                                                          13
                                                                          S  I
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                      SNOJ, dO SQNVSnOHX
FIGURE 1.—Consumption of nonpackaging paper by grade: 1958-1976

                     (thousands of tons).

-------
14
                                     NONPACKAGING PAPER
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              FIGURE 2.—Consumption of nonpackaging paperboard by grade: 1958-1976

                                       (thousands of tons).

-------
                                  IN SOLID  WASTE MANAGEMENT
                                              15
effect on  the  growth  of  that  industry. Newsprint
consumption has grown almost continuously for the
last 20 years.
  The major  factors influencing the circulation of
newspapers  and thus the consumption of newsprint
are advertising content  and the size of the  adult
population.  Advertising accounts for approximately
60  percent  of the average  content  of newspapers.
In  the last  few years, newspapers  which had  lost
ground with respect to other media  in total adver-
tising income, have  stabilized  their share at  about
29  percent  of total  annual  advertising expenses.
With an expanding  GNP to  stimulate advertising,
and a growing educated adult  population  in  the
1970's, most  industry experts foresee a continued
growth for  newspapers. Table 8 presents data  on
various measures of growth for  the newspaper
industry between 1958 and 1967.
   Several   significant  technological  changes  are
taking place in the newspaper industry and should
be  important  factors well  into  the 1970's.  These
developments   will have their greatest impact  on
newspaper production techniques. For example, the
adaptation  of  the offset printing process to  news-
paper printing has enabled many of the small, local-
circulation  newspapers to  stay  in  business. Also,
offset is particularly adaptable to automation  and
will permit  newspapers to be produced more rapidly
and at a lower cost in the 1970's. Offset is now used
by 400 of the  nearly 1,750 newspapers in the United
States.  By  1976,  perhaps  three-fourths of all  the
daily newspapers will be using offset.

 TABLE 8.—Measures of growth for newspapers: 1959—1967*
                               1959
                                      1967   Percent
                                           change
Newsprint consumption — thou-
  sand tons ..................   7,037  8,864    +26
Newsprint consumption — pounds
  per capita ..................   79.5   89.6    +13
Total circulation daily papers —
  million .....................   58.3   61. 4f    +5
Circulation per household ........   1.12   1.05     —6
Advertising lineage — million lines
  (52 cities) ...................  2,865  3,297    +15
Advertising expenditures in news-
  papers— millions of dollars .....  3,564  4,942    +39
Newspaper advertising as a share
  of total advertising  ...........  0.317  0.293     -8

  *From U S  Bureau of the Census. Statistical abstract of the United States:
 1968, 89th ed., Washington, 1968. Tables 6 and 7.
  "fl966 circulation.
  Another important technological development is
the application of computers to newspaper produc-
tion and distribution. At present, the computer is
important only in the area  of typesetting, but it is
expected to move into makeup, printing-press con-
trol,  mailroom  handling,  and  other  areas.  The
computer should contribute  greatly to efficiency and
speed in newspaper production.
  Other significant technological developments that
may  affect  newspaper  production are the  use  of
cathode ray tube  generators for setting type and the
establishment  of  satellite production plants. These
satellite plants would be located in the suburbs and
use facsimile transmission  of whole  pages from  a
central location. Such plants would be able to incor-
porate local advertising and focus more attention on
the local suburban market.
Forecast

   In  the  period  from 1966 to  1976 it is  unlikely
that these technological developments will have any
significant impact on present  trends  in  newsprint
consumption.  Shifts in  GNP, which would be re-
flected  in  advertising  revenues  of  newspapers,
would,  of course,  affect per capita consumption.
However, this analysis is based  on the assumption
that the GNP will have  a steady rate of  growth in
the forecast period.
  MRI's forecast for newsprint consumption in 1976
is in  line with those made by  the newspaper and
paper industries. By 1976,  newsprint consumption
will be at 11.4 million tons,  about 103 Ib per capita.
The 1967  figures were 8.9 million tons, about 90
Ib per capita.

               PRINTING  PAPER
   Printing paper is the second largest grade of non-
packaging paper. In 1966, it accounted for 5.76 mil-
lion tons  or  21.1 percent  of total  nonpackaging
paper consumption.
   There are two basic  grades of printing paper:
groundwood paper and book paper. These papers
almost always appear in some printed form, such as
a magazine, or  as a product designed  to  receive
printing during its useful life, such  as an adding-
machine tape.
   Groundwood  paper is similar to newsprint and
contains at least  25  percent  of mechanically pro-
duced wood pulp; the remainder is chemically pro-
duced wood pulp. Groundwood papers  are used for

-------
16
NONPACKAGING PAPER
products where permanence and  strength are not
important but where absorbency, bulk, opacity, and
the ability to take a clear impression are important.
Typical products  include  telephone  books,  direc-
tories, inexpensive novels,  and magazines.
   Book papers are made from  combinations  of
bleached, chemically produced wood pulp. Uncoated
book paper  is most suitable for graphic arts  and is
widely used for books and commercial printing. It is
also converted into products such as envelopes, writ-
ing tablets, and adding-machine paper.
   Both groundwood paper and book papers may be
coated for printing. Coated papers have a better ap-
pearance and  are especially  desirable when half-
tone illustrations are to be used. Coated papers are
used  primarily  for  magazines, books,  pamphlets,
brochures,  and folders.  The  coating  is usually a
mixture of  an adhesive  and  a  white  mineral pig-
ment such as clay, barium sulfate, calcium carbon-
ate, calcium sulfate, or titanium oxide.
   The  consumption of  coated  book  and  ground-
wood papers has risen sharply  in recent years. In
1958,1.41 million tons were consumed.  By 1966 con-
sumption had increased by 89 percent to 2.66 million
tons  (Table  9, Figure  3).  In contrast, the  con-
sumption of uncoated  groundwood paper increased
40 percent—from  0.84  million tons  in  1958  to
1.18 million tons in 1966. During the same  period
consumption of uncoated book  paper  increased 56
percent—from  1.24 million tons  to  1.93 million
tons.
End Uses
   Printing  papers  have five 1 basic  applications:
catalogs and directories, magazines, books, commer-
cial  printing,  and converting. In the last 10  years
magazines have declined in importance, and books
and  commercial printing have increased their  share
of total  printing-paper consumption.  Comparative
data for 1958, 1967, and 1976 are given in Figure 4
and Table 10.
   Periodical publishing:  magazines, catalogs, and
directories. Together,  magazines, catalogs,  and di-
rectories  account for  almost half  of  all  printing
  1 Labels and wraps are a sixth type of application for
printing paper. However, they have  been excluded  from
this analysis because they were covered in the earlier MRI
report, The Role of Packaging in Solid Waste Management,
1966 to 1976.
              paper consumption. Between  1958  and 1967,  the
              total consumption of printing  paper for periodicals
              increased  40 percent in lonnage. The tonnage of
              magazine   publishing   paper   alone,   however,
              increased by only 26 percent.
                Catalogs and directories, including such items as
              telephone  books,  mail-order catalogs,  and  business
              and professional directories, are of transitory value
              to the user and are replaced regularly by up-to-date
              issues.
                Book publishing. In recent years, books  have  be-
              come much more important as a communications
              medium. Consumption of paper for books increased
              70 percent in 8 years—from  0.30 million tons in
              1958 to 0.62 million tons in 1967 (Table 10).
                This  growth has occurred  in all areas  of book
              publishing—textbook, fiction,  and nonfiction. both
              hard-cover and soft-cover. The growth is also  re-
              flected in the number of new titles, which has been
              increasing at a rate of about 10 percent annually.
                In 1966, 1.2 billion books were sold. Fifty-eight
              percent  of these  books were soft-cover; the  re-
              mainder were  hard-cover. A sizable share—29 per-
              cent—were  textbooks  and workbooks.  Textbook
              sales have grown in recent years because of the  in-
              creasing emphasis on  education  throughout   the
              country. The average number  of textbooks sold per
              student  (including hard- and  soft-cover,  and work-
              books)  has increased  substantially; the American
              Textbook  Publishers  Institute  reported per  capita
              figures with average increases of 35 percent to  55
              percent  during the 1955 to  1966 period (Table 11).
                The rise in textbook sales has been  accompanied
              by a  rise in general book sales in proportion to
              increases in disposable personal income. It appears
              that the adult  population is demanding more read-
              ing materials  for both  education  and  pleasure.
              General adult  book sales  (in  copies)  increased 19
              percent from 1963 to  1966; during the same period
              professional book sales increased 41 percent.
                Commercial printing. Commercial printing con-
              sumes  a large  share of the production of coated
              groundwood  and  book papers and uncoated book
              paper. In  1966, commercial printing accounted  for
              2.0 million tons—more  than  one-third  of  total
              printing paper consumption.  In  1959, commercial
              printing consumed less than half that amount—0.97
              million  tons  (Table 12).  Overall, the  consumption
              of paper by commercial printing increased at 7 per-
              cent a year in the 1959 to  1967 period.

-------
IN SOLID WASTE MANAGEMENT
17
















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-------
18
                                     NONPACKAGING  PAPER
                                      SN01 dO SQNVSnORL
            FIGURE 3.-
-Consumption of newsprint and nonpackaging printing paper by grade:
            1958-1976 (thousands of tons).

-------
                     IN  SOLID WASTE MANAGEMENT
                                                                              19
                                                                                 a,


                                                                                 I
                                                                               l!
                                                                                 •s
                                                                                  hi
                                                                               o  3
                                                                                 50
                                                                               £ 8.
                           SNOX HO SONVSnOHX
FIGURE 4.—Consumption of nonpackaging printing paper by end use: 1958—1976

                           (thousands of tons).

-------
20
NONPACKAGING PAPER
           TABLE 10.—Comparative data for nonpackaging printing paper by end use: 1958, 1967, and 1976*
                                               (In thousands of ton*)


Catalogs, directories 	
Magazine publishing 	
Book publishing . . .
Commercial printing 	
Converting J 	

Total 	

1958
Tonnage
(330 )f
(1 538 )f
297
	 966
	 358

	 3,489


Percent
9 5
44 1
8 5
27 7
10 2

100 0

196
Tonnage
665
1 944
624
1,956
433

5 622

,7
Percent
11 8
34 6
11 1
34 8
7 7

100 0

197
Tonnage
1 000
2 200
1 100
3 330
580

8 210

6
Percent]
12 2
26 8
13 4
40 5
7 1

100 0

   *From Midwest Research Institute, based on industry sources.
   "("Estimates are in parentheses.
   ^Excludes packaging grades.
        TABLE 11.— Textbook sales: 1955 and 1966*
School level
Elementary



Books per student
1955
4.08
3.28
6.31

1966
5.49
4.74
9.75
Percent
change
+ 35
+45
+55
 *Source: American Textbook Publishers Institute.
  Commercial printing encompasses direct-mail ad-
vertising, booklets, brochures, leaflets, reports, pro-
motional materials, forms,  and similar  products.
Direct-mail advertising has made a substantial con-
tribution to the growth  of  commercial printing—
expenditures  for that  form  of  advertising have in-
creased 55  percent in  the last 10 years.
                 Converting. Converting is a term used to desig-
               nate making paper into various products by  cutting,
               folding, trimming, and other processes. Tablets and
               adding-machine tapes are representative examples of
               converted paper products. In 1958,  converting con-
               sumed  0.36 million  tons of printing paper, and in
               1967, 0.43  million tons—an 8-year change of ap-
               proximately 18 percent.


               Techno-Economic Trends
                 Several factors significantly  affect the ability  of
               the printing industry to compete with other commu-
               nications media and to keep pace with the increas-
               ing demand for printed material.
                 Developments in the use  of lighter weight papers
                         TABLE 12.—Consumption of nonpackaging printing paper by end use*
                                               (In thousands of tons)
Year
1958 	
1959
1960 	
1961 	
1962 	
1963 	
1964
1965
1966 	
1967 	
1970 . . .
1973 	
1976

Periodical publishing
Catalogs,
directories, etc.





	 504
	 561
	 602
	 694
	 665
	 920
	 950
1,000

Magazine
publishing
1,868
2,040
2,188
2,117
2,140
1,765
1,791
1,828
1,938
1,944
2,030
2,050
2,200
Book
publishing
297
368
357
404
425
478
526
596
710
624
810
940
1,100
Commeicia
printing
966
1 , 146
1,203
1,228
1,328
1,425
1,572
1,749
2,000
1,956
2,500
2,900
3,330
Convertingt
358
326
323
315
361
240
377
448
422
433
455
505
580
Total
3,489
3,880
4,071
4,064
4,249
4,512
4,827
5,219
5,764
5,622
6,615
7,345
8,210
   *From Midwest Research Institute, based on industry sources.
   Forecasts by Midwest Research Institute.
   fPackaging paper omitted.

-------
                                  IN SOLID WASTE MANAGEMENT
                                              21
and coated papers are of particular significance to
the role of paper in solid waste.
  In recent years lighter basis-weight2 papers have
come into use with the same strength and opacity as
heavier weight papers. The present standard weight
is in the range of 43- to 45-lb basis weight. Recently,
however, a 38-lb stock has been regularly produced
and will probably displace the heavier grades. High
circulation magazines have been important in bring-
ing about this weight reduction. It is even possible
that book and magazine paper weights could fall to
30-lb in the next decade, although there are a num-
ber of technical problems, such as lack of strength
and surface ability to take an  impression, that must
be overcome before  this paper could  be used in
volume application.  Because of rising postal  rates,
publishers  of periodicials strongly  favor progress
toward lighter  basis-weight paper; thus,  a further
decline in basis weight can be expected.
  The second development, the use of coated papers,
will  continue to increase  in  importance.  Coated
stock is used in commercial printing, better quality
magazines, and  other publications;  its  appearance,
especially when illustrations are used,  is  better
than that of uncoated stock. Although coating tech-
nology is unlikely to  influence  the total  consump-
tion  of printing paper  in  the near future, it is
likely that consumption of coated  papers  will grow
at a faster  rate than will that  of total printing
papers.
  Other factors that will enable the printing indus-
try to  print more rapidly and more efficiently, and
thus increase the  volume of  paper consumed, in-
clude the growing use of offset presses,  with photo-
mechanical reproduction methods that are adaptable
to automation procedures; the application  of various
electronic, automated, and computerized techniques
to layout, makeup, and steps in the printing process;
and  the development of photocomposition  devices
for high-speed typesetting.
  Periodical  publishing has been  affected in recent
years by competition  with  other  media,  especially
television, for advertising. Between 1960  and  1967,
television's share of total advertising rose  from 13.3
to 17.2 percent, while magazine advertising dropped
from 7.9 to 7.6 percent of the total.
  2 Basis weight is the weight in pounds of a given number
of designated-size sheets, commonly one ream  (500 sheets)
of 25- by 38-inch stock.
  Two factors make it difficult to relate these figures
to changes in paper consumption. Total advertising
expenditures  may increase every year; therefore,
yearly dollar expenditures for magazine advertising
may rise  while the magazines' percentage of total
expenditures  falls.  Also, because  rates per page
as well as paper consumption appear in advertising
expenditures,  a change  in expenditures  does not
necesarily  indicate  a  corresponding  change   in
paper  consumption, but may be due to  changing
rates per page.
  Television  will probably  continue to  compete
strongly for advertising, moderating or even reduc-
ing the paper-consumption increases of magazines
in the next few years.
  In addition to these changes, there may be several
developments in the future that will radically alter
the  importance of the printed word as a means  of
communication. In general,  these  new  techniques
actually eliminate or  greatly reduce the  amount  of
paper printed copy.
  Microfilm  cards  or microfiche may be used  to
store documents; the microphotograph may be used
for  reproduction  if  a copy of the  document  is
needed. The  Federal  Government  is  already  em-
ploying this  system  for  scientific and  technical
material. Microfilm could also be used for publica-
tion of scientific and technical journals.
  Authors may  sell  their  works  to information
systems specialists instead of to publishers;  repro-
duction would be either  on  microfilm or in hard
copy, and  royalties would be paid on the basis  of
the number of times  an original is reproduced.
  Subscribers may receive  facsimile  transmission
of  data (either printed or  illustrated)  over wire
from  magnetic  tape  for production  by facsimile
translators at their offices. Data that are now re-
ceived on subscription basis  in printed form could
be  provided on magnetic tape or punch card.
  Users may have  remote access to data stored  in
massive  computer memory  systems.  Such data
could be retrieved on visual  display equipment and
reproduced into hard copy if necessary.
  Use of  display and information retrieval systems
may become  important. Some businesses with cata-
log  operations are already using these machines for
access to  large  catalogs that must be continually
updated, such as those of automotive parts.
  These and many other new  approaches in informa-
tion technology may  ultimately greatly reduce the

-------
22
NONPACKAGING PAPER
volume of paper consumed in the United States. It
is  unlikely,  however, that these  approaches  will
have  any significant  impact prior  to  1976,  pri-
marily  because of the cost of these systems  and
their rather  specialized application at present. These
systems require equipment not generally accessible
to  everyone in  business;  the  investment  cost is
quite  substantial; and frequently, basic  changes in
a business  operating  routine  are  necessary.  Cur-
rently  these  systems  are  applied primarily  to  sci-
entific and technical data, and they  are not practical
at  this  time for  popular  publications. In addition,
these  new systems are  unlikely to  have any effect
on pleasure  and entertainment reading.
  Thus it appears that the printed  word will retain
its dominant position as a communications medium
during  the coming decade, and that printing paper
will remain  in its secure  position as the carrier of
the printed word.

Forecast

  Based on  expected population  increases, the rap-
idly  increasing amount of knowledge,  the  use of
more  efficient printing techniques, and various other
economic, social, and  technical factors, the con-
sumption of printing paper is forecast  to be 8.21
million tons in  1976. This figure represents  a  3.6-
percent annual growth rate over the  1966 figure of
5.76 million tons.  Comparative data for uncoated
groundwood,  uncoated  book  paper,  and  coated
printing paper are given in Table 9  and Figure 3.
  In arriving at this forecast, we first considered the
various grades of printing  paper and their charac-
teristics separately. Figure  4 and Table 12 present
summary data  for  each  grade  for  1958 through
1976. A brief summary of the forecast for  each of
the five grades follows:
  Periodicals:  magazines, catalogs, and  directories.
Printing paper consumed for this  class  of publica-
tions  is expected to increase from 2.63 million tons
in 1966 to  3.20 million  tons  in 1976.3 By 1976,
magazines should consume 2.2 million  tons, more
than  two-thirds  of the  total;  catalogs  and direc-
tories  will account for 1.0 million tons. The fore-
  3 It is also  interesting to note that a large percentage of
printing paper  for periodicals—15 to  18 percent of  total
tonnage—never  reaches  the ultimate consumer. This share
is lost at various points  in the printing process—from outer
wrapping of  rolls and press waste to  bundling losses  and
trim waste.
               cast assumes that there will be an overall increase
               in  magazine  paper  consumption.  This  increase,
               however, will be largely offset  by the use  of lighter
               weight papers,  especially by the high-volume maga-
               zines (e.g., Life)  and the impact of advertising com-
               petition between media. The use of coated papers
               should  also continue to increase,  particularly as
               color printing becomes more common. Consumption
               of paper for catalogs should increase at the rate of
               4 percent per year, about equal to the GNP rate.
                 Books. The basic trends  of  recent years  are ex-
               pected to influence  the  consumption  of paper for
               books to the mid-1970's.  The forecast is for an in-
               crease of about 4.5 percent per year, from 0.71
               million  tons in 1966 to 1.1  million tons in 1976.
                 Commercial printing. Paper for commercial print-
               ing  is a definite growth  area in printing  paper.
               Between 1959 and 1967, commercial printing paper
               consumption inci eased  at the rate of 7  percent per
               year. This  growth should continue,  although at a
               slightly slower  pace—5.2 percent per year average.
               By  1976, consumption should be at about 3.3 million
               tons, compared with  2.0 million tons in 1966.
                 Converting. There is a fairly  stable demand for
               the products made by converting operations; thus,
               demand increases at  a moderate rate. Consumption
               is forecast  to increase to 0.58 million tons in 1976,
               an  increase of 3.2 percent  per year  over the 1966
               consumption of 0.42 million tons.

                                 FINE PAPER
                 In 1966, 2.70 million tons of fine paper  were con-
               sumed.  This figure represented 9.9 percent of total
               nonpackaging  paper consumption. In  1958, con-
               sumption was  1.51  million tons; the  increase in
               consumption in the 9-year period was an impressive
               80 percent.
                 Fine  papers  are used primarily for such  general
               business purposes4 as letters,  forms, records,  and
               reproduction,  and also  for  a multitude  of specialty
               applications, such as drawings, maps, and wedding
               invitations.  Fine  papers  are the backbone  of the
               business world in terms of  paper requirements and
               represent a prime communications medium in day-
               to-day business and  government  operations.
                 Most fine paper is made  from chemical pulp and
                 4 In this report "general business" includes  all private
               business and industry, institutional, government, and  some
               personal or consumer uses of paper.

-------
                                  IN SOLID  WASTE MANAGEMENT
                                              23
is usually bleached; rag  content  papers used  in
specialized  applications, such  as bond,  currency,
ledgers, and maps are also classed as fine paper.

Types of Fine Paper

  Fine paper has traditionally been classified in six
major groupings:  writing paper,  bristols,  cover
paper, text  paper, colored school and construction
paper, and thin paper.
  Writing paper. These grades are by far the most
important in tonnage, accounting for 2.08 million
tons or 77 percent of total fine paper in 1966 (Table
13). Writing paper  may be used for many special-
ized applications, but it  is  generally suitable  for
printing, typewriter, pencil, pen, or ink.  The most
important properties of  writing  paper  are its sur-
face characteristics, because  it  is primarily used
to  communicate  or carry  information. Writing
paper with  a  rag content  serves as a high-quality
paper for stationery, bank  checks, ledgers, technical
papers, and currency.
  The most common writing grade is that produced
from chemical  wood pulp. In  1966,  about  1.2
million  tons of this  paper were used  in business
forms, letterhead, and general business  communi-
cations papers, all of which are generally known as
bond papeis. Much  smaller quantities are used  for
ledgers, manifold (copy), mimeograph,  reproduc-
tion, maps, charts, and the like.
  Writing paper consumption nearly doubled in  the
1958 to 1967  period, increasing  from 1.18 million
tons to 2.04 million tons.  This is a  growth rate of
6.3  percent per year for the period.  The useful  life
of writing papers varies widely  depending on  the
nature of the  document for which it is used.  Most
business  papers have relatively limited value and
are  disposed of in the same year  or kept for only a
few  years. However,  a significant proportion  of
writing  paper  is  retained permanently  or  semi-
permanently by business and government.
  Bristols. These papers are the grades used primar-
ily for index cards, file cai ds, post cards, posters, and
similar items.' In 1966. 0.17 million  tons of bristols
were consumed, compared  with 0.12 million tons in
1958. Bristols have  had a somewhat variable con-
sumption  record  in  recent years,  but consumption
  '" A similar type of stock is used for tabulating cards and
file folders, but these traditionally have been classified as
special industrial paper  and are discussed in that section
of the report.
has  been rising  along with  general  economic  or
business activity. Bristols  are  a well-established
paper grade.
  Although most bristols have a typically  short
useful life, those used for file cards, particularly
library file cards, have a very long life. Bristols used
for postcards  and posters have a very short useful
life.
  Cover paper.  Cover  paper  is  used  primarily
for high-quality products such as corporate annual
reports,  brochures, and pamphlets. It is also  used
extensively as menu  stock for restaurants. During
the  1958 to  1966 period, consumption varied be-
tween 39,000 tons and 56,000 tons per year and thus
was a very  minor  portion  of  fine  paper.  Cover
paper  is used in products of  relatively high reten-
tion value; the life span is usually between 1 and
4 years.
  Text paper. Text paper is  a high  quality paper
used for high grade printing and is typically found
in brochures,  annual reports, and pamphlets;  it is
not  used in books. The consumption of text paper
had an impressive percentage gain in  the 1958 to
1966 period,  growing from 64,000 tons to 130,000
tons. This  was a period in  which many types  of
special publications were upgraded in quality and
appearance. In general, text  paper  has  about the
same retention value as cover paper.
  Colored  school and  construction  paper.   This
paper is  used in schools for scratch and work paper
and for craft project  work. Although  it is classified
with fine paper,  it is generally a groundwood and
thus of somewhat lower quality than are most fine
papers. Consumption has  varied from  4,000  tons
in 1958 to 24,000 tons  in 1966, although it ranged
between  17,000 and  21,000 tons in most of these
years.  This type  of paper has a  very low retention
value  and is  generally  discarded  quite rapidly,
except for a minor portion that  might be saved as
mementos.
  Thin paper. This is a term  applied  to lightweight
paper  similar to  tissue. It  is  used for  specialized
applications such as  carbon paper, cigarette  paper,
copy paper, Bibles, and lens paper. However, about
60 percent (144,000 tons)  is used in carbon  paper.
Cigarette paper accounts for most of the remaining
95,000 tons.
  Consumption of thin  paper  more than doubled in
the  1958 to  1966 period—from 103,000 tons  to

-------
24
NONPACKAGING PAPER

















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-------
                                 IN  SOLID WASTE MANAGEMENT
                                                                                               25
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-------
26
NONPACKAGING PAPER
239,000 tons. During  this period,  business forms
using one-time-use carbon were gaining rapid ac-
ceptance;  carbon-paper consumption increased 144
percent. By  L967, however, it was evident that this
rapid growth was  declining, since total thin-paper
consumption dropped 32,000 tons to 207,000 tons.
For the most part, these papers have a short useful
life and are discarded  the same year that they are
produced. For example, most carbon paper used in
business forms is used  once and then thrown away.

Techno-Economic  Trends

  The primary consumers of fine papers, especially
the writing grades, are various types of administra-
tive   offices  in  business, industry,   government,
finance, and a multitude of private and public insti-
tutions.  Today, fine paper  is one of the basic means
of transmitting and storing information in the busi-
ness  world. To understand the role of  fine paper in
future office operations  we  must  look at office-
machine systems  and information-handling  tech-
niques  that  have  been  developed and that  will
directly  or indirectly affect the use of  fine paper.
  Consumption of fine paper increased 80 percent
in the 1958 to 1966 period. Much of this growth was
in the writing  paper  grade, which is most com-
monly used in  office operations. Of course, much
can be attributed to  the vigorous economic activity
that occurred during that period. At the same time,
however, more paper was  used because there was  a
growing demand for, and  supply of information in
many fields. The information explosion has created
an almost overwhelming increase in the consumption
of paper.
  To  deal with this  problem, numerous office sys-
tems  and  a wide  variety of machines have been
developed.  The prime  objectives of these  systems
are to handle information more rapidly, more effi-
ciently,  more conveniently, at a lower  cost, and in
higher volumes. Very few of these systems have as
their  primary objective the reduction  of paper per
se; they are just as likely to increase the use  of
paper as they are to  decrease or eliminate  it. All of
these  systems,  however,  undoubtedly have  some
effect on the volume of paper  consumed.  For ex-
ample, in-house duplicating machines and  copying
machines have made reproduction of printed mate-
rial convenient  and  easy and thus have stimulaied
the use  of paper. Today it is much easier and faster
to make copies of a magazine  article  to distribute
               to coworkers than it is lo route the magazine to ;ill
               of them.
                 As entirely new systems and machines have been
               developing, traditional office machines  have been
               increasing in speed,  efficiency, and  sheer volume.
               Machines such as typewriters, adding machines, and
               calculators all  use  paper. As the number of these
               machines increases, so does  the amount of  paper
               they consume.
                 The major developments in office systems and ma-
               chines that are affecting paper consumption are in:
               (1)  information storage and retrieval;  (2)  tele-
               communications;  1,3)  electronic  data  processing;
               and (4)  office  copying and  duplicating.
                 Information  storage,  and  retrieval.   The  office
               operation  was  once  limited to routine  storage
               techniques—filing  and  microfilming.  Now,  how-
               ever, many advanced techniques—automatic file and
               retrieval systems,  microfilm  systems  of current in-
               formation, and storage and  retrieval of informa-
               tion in computers-—are available. Allied with these
               techniques are various data acquisition  and display
               techniques that use optical  scanning devices, com-
               puter hookups,  reading and  printing devices, and
               electronic and  mechanical aids to locate and then
               communicate  information. These information sys-
               tems eventually may reduce fine-paper consumption,
               although probably not significantly prior to 1976.
                 Telecommunications. In telecommunications, in-
               formation  is  transmitted electronically from one
               location to  another location, perhaps many  thou-
               sands of miles away. At the  receiving location, the
               information  may  be  reproduced  for routine han-
               dling,  or it  may  enter  a data system,  such as a
               computer,  for  further processing,  (n some  of  (he
               systems  that  are  being  developed,  the centrally
               stored information can be viewed and used without
               being transformed  into hard copy.
                 Electronic data processing. Computers  consume
               large quantities of paper in  both input and  output
               operations. Input requires tabulating cards I which
               are  discussed in the section on special  industrial
               paper),  and  output  requires large  quantities of
               form-bond or register-bond papers,  which are part
               of the writing paper grade of fine papers.
                 Register  bond  accounts   for  about  one-third
               (400,000 tons)  of the total  bond  writing  paper
               consumed in 1966: 10  years  ago, register bond ac-
               counted for only a minor fraction of fine paper. It
               is estimated  that todav about one-half  of the total

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                                  IN SOLID WASTE MANAGEMENT
                                             27
dollar  volume  of business  forms expenditures is
for computer paper.
   In computer output there are three  trends that
may slow the rate of growth of register-bond con-
sumption:  (1)  use of lightweight papers: (2) re-
duction of volume and number of copies of print-
out of routine reports; (3)  direct transfer of data
from one magnetic tape to  another or  to memory.
There  are  other developments that  may eventually
tend to reduce register-bond consumption, although
probably not significantly before 1976. These de-
velopments include the use of touch-tone telephone
equipment to feed data into computers, which elimi-
nates the need for input paper: and direct machine-
to-machine  input, which eliminates  the  need for
both input and output paper.
   Overall,  however,  the  consumption  of register
bond by computers should continue to increase for
some time. The basic impetus behind this increase is
the growing  number of computer installations, and
there   are  no  indications that this  growth will
slacken. For example, in July 1964 there were 20,300
computer installations; two  years later  the number
of  installations  had  increased  by  80  percent  to
36.200 installations, and by early 1967, 43,000 com-
puters  had  been installed,  and 25.000  computers
were on order. Thus, even if the amount of paper
consumed by each computer is reduced significantly.
the total volume consumed by all the computers
will still be quite substantial. The growth in con-
sumption will continue at least until the mid-1970's
for both input and  output  papers.
   Office copying and  duplicating.  The use  of
various office copying  machines has grown sub-
stantially. Total  sales  of copying machines and re-
lated supplies have increased from $145 million in
1964 to an estimated  $1 billion in  1968. Of this
amount, about 30 percent is spent on  supplies, pri-
marilv  chemically treated fine papers.
   In producing copies, copying machines consume
vast quantities of paper. In  1965. 500,000 copying
machines turned out  an estimated 10 billion copies.
Today, with 800,000 copiers in operation, it is esti-
mated that annual output is approximately 16 billion
copies.
   Current trends in cop) ing machines  are to rela-
tively inexpensive desk-top copiers, which will make
copying even more convenient;  and to  high-speed,
high-volume  copiers  which,  in  terms  of capability
and cost, will compare favorably with present dupli-
cating systems—ditto, mimeograph, and offset.
  At  present, however, duplicating systems, such as
offset printing  processes,  produce an  even  higher
output—250 billion copies per year—than do copy-
ing machines.  The  new  duplicating  s> stems  are
more  adaptable than were earlier ones.  It is now
economically feasible to use many of the duplicating
systems for short runs as well as for the more tradi-
tional long runs. For example, many  offset duplicat-
ing machines now available have enabled  offices to
produce  their short  and medium  run  printing re-
quirements in-house.
  The duplicator and copier market should continue
to grow at a  rate of  more than 10 percent per year
until  1970. At that  time, the effects of  microfilm
magnetic storage, visual display, and  electronic data
processing systems  could  begin to  moderate  the
consumption  of paper in duplicators  and copiers.
However, the change is most likely to be a reduction
of the rate of growth rather than of the  total volume
of fine paper consumed by copying and duplicating
machines.
  Conclusions.  In spite of the many technological
advances  in information handling, these  new sys-
tems have had little impact on the historical trend in
paper consumption, and their overall effect to date
has been minor. The forces of economic growth and
the growing  complexity  of  our political  and eco-
nomic systems  create powerful stimulants  to infor-
mation  needs.  These needs  can be fulfilled  con-
veniently  on  paper, even though they  may also be
handled by electronic impulses. As we have learned
to process information more efficiently and more
rapidly, we have opened up new sources of informa-
tion never before available.  Therefore  we  can pro-
duce and handle more information than ever before,
and our office machine technology is  enabling us to
do just this. As one  filing supply product manager
put it during our field contacts: "The  greatest de-
fenders of paper  work economy and  the sources of
the paper  work  explosion  are  the  computer and
microfilm  industries  and   the  government.  The
former  may  reduce  the  amount of  information
stored in paper  form,  but they create  reams  of
printed or photocopy data on request.  The govern-
ment, with its multitude of regulations, forms, and
legal  requirements  endlessly  proliferated  yearly
fuels  the paper  work  explosion. Microfilm  and
similar devices  have  had little or no  negative effect

-------
28
                                      NONPACKAGING PAPER
on our industry, nor do we expect that they will in
the foreseeable future."
  Analysis of these various developments in  office
systems and machines leads to three conclusions.
  Fine-paper consumption will continue to increase
at a  rate roughly equal to that of general economic
activity or the GNP.  At  the same time, it is likely
that  there  will be  some  very important  encroach-
ments on  fine paper consumption in some types of
businesses  by the mid-1970's; the  most  likely  are
financial institutions, banks, insurance companies,
and  industries that are heavily dependent on  sci-
entific and technical information.
  Information storage and retrieval technology will
accelerate  the  rate at which  paper  is discarded.
With the  reduction of documents to active micro-
film  systems or their transfer to magnetic memories,
the  need  to  retain paper  documents  will decline.
Thus, the  successes of information retrieval systems
in the 1960's will lead to  their more widespread
adoption by business and  government  in the early
1970's.  During this period, the retention cycle  for
business and government  documents in paper form
will  be  shortened;  and the rate at which paper is
discarded by the  users will  be accelerated. Shorten-
ing of the retention time  of documents generated in
the  normal course  of business does not necessarily
reduce the volume of fine paper consumption,  but
it does  mean that the paper will enter  the waste
stream more rapidly.
  By 1976, some of the systems that have stimulated
fine  paper consumption  will have been refined in
ways that will  reduce  their  appetite for paper.
Among these systems are  electronic computers lhat
will  eliminate or  reduce the paper requirements on
both the input and output sides; teletransmission
of data on a broader scale;  information storage and
retrieval techniques; and perhaps most significantly,
renewed efforts  by business  and  government  to
streamline information-management techniques.  In
addition,  the  markets for  in-house printing, copy-
ing,  and duplicating machines should show signs of
maturing within the next decade.

Forecast

  As a group, the fine papers should increase in
consumption about 3.6 percent per year from 1966
to 1976. This rate of growth would  result in  con-
sumption  of 3.80  million tons in 1976.
  Consumption forecasts to 1976 were also  made
for the six major grades of fine paper. These fore-
casts are summarized in Table 14 and Figure 5.


   TABLE 14.—Consumption of fine paper: 1966 and 1967*
                 (In thousands of tons)
        Fine paper grade
                            1966
         10-year
         rate of
 ] 976    increase
        (percent)
Writing, rag content	    133
Writing, bond or chemical
  wood pulp	  1,948
Bristols	    167
Cover paper	     56
Text paper	    130
Colored school and construc-
  tion paper	     24
Thin  paper	    239
  150        1.2

2,835        3.8
  250        4.1
   60        0.7
  180        3.3

   30        2.3
  295        2.1
  Total	  2,697  3,800        3.5

  *Source: Midwest Research Institute.

  The basis for consumption forecasts for chemical
wood pulp  writing  grades was general economic
activity.  This  paper grade will grow more rapidly
in the 1966 to 1970 period than  in the 1970-1976
period;  the  overall  growth rate for  the  10-year
period is forecast at 3.8 percent. For the most part,
writing  rag, which  is  a high  quality  paper,  has
shown relatively modest  growth  arid  the  forecast
is based on a steady increase  of  slightly less than
2,000 tons per year  in consumption over the next
decade.
  Bristols are  a well established grade,  and their
rate of growth is forecast to be the same as that of
the rate of growth for the GNP—4 percent per year.
  The forecasts for  cover paper and text paper are
based on relatively steady but moderate increases in
tonnage  consumption—about  2.8 percent  per year
for the two grades combined.  The consumption of
colored  school  and  text paper is  closely tied to
school  enrollment.   School  enrollment  in  grade
schools is not  expected to  rise nearly as dramati-
cally in the years ahead as it has in the past, because
the birth rate has been declining  steadily in  recent
years. Thus we have forecast  a nroderate  increase
in consumption of colored school and  construction
paper to 30,000 tons in 1976—a 2.3-percent growth
rate for the  10-year period.
  Although the thin paper grades have  shown rapid
growth in recent years, most of this has been  in the

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                    IN SOLID WASTE MANAGEMENT
                                                                             29
                                                                           Hg  i
                          SNOd. HO SdNVSnORL
FIGURE 5.—Consumption of fine paper by grade: 1958-1976 (thousands of tons).

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30
                                      NONPACKAGING PAPER
carbon  paper stock used for business forms. The
outlook for business forms  using carbon  is very
good, but alternative ways of transferring images
onto business  forms are  now available  and  are
beginning to  displace conventional carbon  paper.
Our forecast for thin paper is based on a reduced
rate of  growth for carbon paper, and the  10-year
rate of increase is 2.1 percent.

         SPECIAL INDUSTRIAL  PAPER

  Special industrial paper accounts for only a small
share of total nonpackaging paper consumption. In
1966, consumption was 0.92 million tons—3.3 per-
cent of the total."
  These papers vary widely  in grade and quality
from tissue-like filter paper to stiff, heavy abrasive
paper. There  are  three general types  of end uses:
(1) business, which accounted for 64 percent of the
total in 1966;  (2)  manufacturing,  27  percent;  (3)
industrial, 10 percent.
  The grades  of  special industrial paper used in
business are  primarily  for  file-folder  stock and
tabulating  (tab)  card stock.7 These  two  business
grades,  unlike  the  manufacturing  and  industrial
grades,  had  a  very strong  growth  rate in  (he
period from 1958  to 1966, more than doubling—
from 0.23 million tons to 0.51 million tons  (Table
15). This growth  reflects  the rapid acceptance of
the computer, which uses tab  cards to  transfer data
onto magnetic tape for processing  and to store  the
data in memory banks.
  Special industrial paper  used in manufacturing
usually  becomes an integral part of another product
and is not identifiable as paper. Typical examples
are cable paper, electrical  insulation and armature
paper, and vulcanizing-fiber stock.
  Industrial uses for special industrial  paper  in-
clude filter paper and abrasive paper.
  Consumption of  industrial and manufacturing
grades  has  ranged between  0.28  million tons  and
0.31 million tons  in recent years. There was a  net
increase of about 22 percent for the two  grades
between 1958  and 1966. For the most part, these
papers  are  used in mature,  slow-growth  markets.
  "These  consumption   data  exclude  tag  stock  (SIC
2621715), whose impact on solid waste was considered in an
earlier study on packaging materials.
  ' Census reports now give file folder stock and tabulating
card stock a new definition: bleached bristols which also
includes those items in SIC 261562 under fine  paper.
The most significant factor influencing their growth
appears to be the level of economic activity or indus-
trial production. The effects can  be seen  in  the
low consumption  in  1958, a recession year, and
in the high consumption in 1966, a boom year.  In
both cases, consumption differed noticeably from the
overall trend.
Techno-Economic Trends
  The one factor  that will be of most influence in
the consumption  of  special industrial  paper  is
changing  computer  technology. Tab  cards, which
are used in computers and  which account for a siza-
ble portion of total special industrial paper, will be
used less  frequently  as computer technology  ad-
vances.  Most of the new computers that will be  put
into operation in the 1970's will bypass the tab card.
Instead, data  will be transmitted directly to mag-
netic tape by  optical character recognition  (OCR),
paper tape  or  other  approaches to  direct input.
Thus, consumption of tab card stock is expected to
peak at about 0.60 million tons by 1970. It should
stay at  that level with  only minor fluctuations  for
some time.
  File-folder stock is a mature but growing market.
It is, of course, routinely used in most office opera-
tions and  should continue  to be used in proportion
to general business papers—letters,  forms,  reports,
and the like. These traditional record and  file sys-
tems will remain an important part of information
handling  in  the foreseeable  future.  By  the mid-
1970's the use of miniaturized records or electronic
memory banks  could  begin to have a significant
effect on the  file folder  stock, but it  is unlikely that
they could cause  a  decline or  even a leveling  by
1976.
Forecast
  The overall forecast for special industrial paper is
for 1.09 million tons to be consumed in 1976. This
represents a 19-percent increase over the  1966 con-
sumption of 0.92 million tons  (Table 15 and Figure
6).
  Of  the various grades of special industrial paper,
manufacturing and  industrial grades will increase
20 percent, from 0.33 million tons in 1966 to 0.40
million  tons  in 1976; tab-card stock will increase
from  0.51 million tons  in 1966 to 0.60 million tons
in 1976;  and file folder  stock will  increase from
0.07 million  tons in 1966 to 0.08 million tons in
1976.

-------
                     IN  SOLID  WASTE  MANAGEMENT
                                                                                                      31
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-------
32
                                     NONPACKAGING PAPER
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                                  1958-1976 (thousands of tons).

-------
IN SOLID WASTE MANAGEMENT
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-------
34
NONPACKAGING PAPER
               SANITARY TISSUE

  Jn volume,  sanitary tissue is the third most im-
portant paper group. In 1966, sanitary tissue con-
stituted 10.3  percent  of  nonpackaging  paper,  or
2.82 million tons.  Consumption  in  1958  was 1.7
million tons; thus sanitary tissue experienced a 6.6-
percent annual growth rate  in  the  1958  to  1966
period. During this same period, consumption  in
Ib per capita  gained 48 percent, from 19.5 Ib  in
1958 to 28.7 Ib in 1966 (Table 16).
  Sanitary  tissue is used almost  exclusively for
personal products. It has much the same application
in commercial and industrial establishments as  in
the home despite long-standing marketing distinc-
tions  as  between the two classes of outlets which
originally had some basis in  product differences.
  For the most part, tissue products are designed to
be used once and then discarded by the user. Their
absorbency and soft or gauzy texture distinguish them
from other paper grades. They are also generally of
light  weight,  usually  lighter than 18  Ib.8 Tissue
products become solid waste  almost  immediately
after purchase. There  are seven  general use  cate-
gories  of sanitary  tissue: sanitary napkin  stock
wadding,  toweling  stock,  toilet  tissue stock,  table
napkin stock,  facial tissue stock, wiper  stock, and
other  sanitary tissue stock. Four  of  these are by
far of  the  greatest importance  on  the basis  of
tonnage—toweling,  toilet  tissue, table  napkin, and
facial tissue stock. All four of these grades have had
substantial increases in consumption in recent years.
In fact, tissue has been one of the most  vigorously
growing paper grades, and may become  even  more
important in years ahead.
  Companies  producing tissue and tissue products
are perhaps  the most market conscious group in the
paper  industry, because they often reach  the con-
sumer directly. Tissue products are  made to  be
used by individuals, and the paper itself performs a
specific functional use for hygiene, absorbency, and
so forth. Thus the individual is made directly aware
of the qualities of  the product, and  brand names
are important (e.g., Kleenex). Consumer aware-
ness of the quality of the  paper is not as important
with many other paper products (e.g., books, maga-
zines)  where the function of  the paper is  to carry
a message or act as component of a product. Be-
  ' Basis weight of 24- by 36-inch stock, 500 sheets.
               cause the consumer is important, tissue  manufac-
               turers are especially attuned to consumer demand
               changes that have resulted from rising  income, in-
               creasing  emphasis  on personal hygiene,  and  the
               growing desire for convenient throw-away products.
               Tissue manufacturers have served rapidly growing
               markets  for  towels,  napkins, facial tissue,  and
               even toilet tissue in recent years.

               Major Types of Sanitary Tissue
                 Toweling. The consumption of toweling stock in-
               creased from 0.41  million tons in 1958 to 0.90 mil-
               lion tons  in 1966, an increase of 117 percent. This is
               a compound growth rate of 10.2 percent  per year.
               Industrial toweling is included in these  figures, but
               the greatest growth and volume come from con-
               sumer towel products  for home use. Per capita con-
               sumption increased from 4.7 Ib in 1958 to 9.7 Ib in
               1967.
                 Paper  toweling  has  been  the  fastest  growing
               major  end use for tissue  paper. It accounted  for
               31.7 percent of tissue in  1966, up from  24.3 per-
               cent in 1958, and is the  second most important
               end use for sanitary tissue. This growth is largely
               a reflection of what the  paper industry has  recog-
               nized as the "disposable era." Product improvement
               and upgrading of the  image and performance char-
               acteristics  of  paper  towels  have  made  them a
               "necessity"  in  many households.   Manufacturers
               have introduced  new style and  color  into  paper
               towels  in addition to  improving their strength and
               absorbency. For the housewife, paper towels  are a
               \\elcome  replacement to textiles for the many clean-
               up  chores around the  house, especially  in  the
               kitchen.
                 Indications are that the markets for toweling  are
               not yet near maturity, and the  years  ahead will
               show continued strong growth. Despite its long his-
               tory of availability to consumers, toweling has only
               recently become a  necessity  in the average house-
               hold. Continued upgrading of the quality of towel-
               ing and  new  uses should add  to  total consumer
               demand.
                 Toilet tissue. Toilet tissue is declining in relative
               importance to total sanitary  tissue, but  it is still
               the largest use  and  has  been for  years. One of
               the interesting  facts that become  apparent on  ex-
               amination of the historical data on toilet paper is
               that toilet tissue is a growth market not limited by
               population increases.  Consumption of toilet  tissue

-------
                                  IN  SOLID WASTE MANAGEMENT
                                              35
in 1966 was 1.18 million tons, or 41.9 percent of
total tissue. This figure compares with 0.78 million
tons in 1958—a 52-percent increase in consumption
for the 8-year period. During this period, popula-
tion increased only  13  percent.  On  a per capita
basis,  consumption was 8.8 Ib in 1958 and 12.0 Ib
in 1966.
  The explanation for this relatively  rapid increase
in consumption can be found in consumer accept-
ance of a product upgraded in quality. Facial tissue
type (two-ply or more) accounted for 33 percent of
toilet  tissue  tonnage  in  1958  and 40  percent in
1966.  Apparently consumers' use-characteristics do
not change  appreciably as they upgrade to two-ply
tissues so that two-ply tissue increases consumption
because  there is more paper  per  unit. There  has
also been a  trend toward softer finishes in recent
years.
  These basic factors should continue to be at work
in the  years ahead, although there will probably be
a  definite slowing in the  rising  per capita  con-
sumption of toilet tissue.  As the adoption of multi-
ply tissues reaches market saturation, consumption
increases will  begin  to  parallel more closely  the
basic population growth.
  Table napkins. The consumption of table napkin
stock was 0.31 million tons  in 1966 (11.0 percent
of total tissue), up 47 percent from the 0.21 million
tons consumed in 1958.  This  is a growth rate of
5.0 percent  for  the 8-year period. Both  industrial
napkins for business  and commercial  use and  con-
sumer   (retail)  napkins  are  included here,  the
major  volume being in household table napkins.
  Paper napkins have been an important factor in
tissue production for some time, and they are a well
established product.  Since 1964,  the  consumption
of the  facial tissue type  (two-ply or more)  has in-
creased about 20 percent, indicating that upgraded
product  lines may  be receiving  some  consumer
attention. Leisure living and home entertainment are
also factors of increasing importance in the demand
for  higher quality  table  disposables  of  all types.
Coordinated sets of paper napkins, table cloths, and
place  mats  have been marketed  with  increasing
success, but about 75 percent of napkin stock  con-
sumption  is still in single-ply regular  types (Table
16), about the same as in 1958.
  The  market  for tissue disposables is  relatively
mature, and the years ahead are likely  to  show
only moderate growth in tissue consumption. Some
upgrading in quality  and  appearance can  be ex-
pected—larger sizes, multi-ply napkins, and  softer
texture for general use—but increases in per capita
consumption will come more slowly than  in the
recent past.
  Facial tissue.  The consumption of facial  tissue
accounted for 11.7 percent of total tissue  in 1966.
On a tonnage basis, facial  tissue  consumption was
0.33 million tons in 1966.  up 43  percent  from the
0.23  million  tons consumed  in  1958. This  is  a
growth rate  of 4.6 percent per year.  Consumption
has grown in recent years from  2.6 Ib per capita
in 1958 to 3.4 Ib in 1966.
  Facial tissue is one of the most familiar  and well-
established tissue products. Consumers are increas-
ing their use of facial tissues  with rising awareness
of the convenience of use  and easy disposal of the
tissues. Manufacturers have concentrated on upgrad-
ing the status  of facial tissues by offering  special
decorative colors, attractive dispensers, and a variety
of quantities per package and sizes.
  In  general, facial  tissue serves well-established.
mature markets.  Per  capita  consumption  is  un-
likely  to rise rapidly in the years ahead,  although
facial tissue  paper growth can be expected to out-
pace the population increase.


Techno-Economic Trends

  One  of the  factors  underlying  the  "disposable
era" is the growth of the Nation's economy. Basic to
this growth  is a rising per capita disposable income
with which to purchase convenience products. Con-
sumer demand for these products arises from scarc-
ity  and high cost of home  service labor,  increased
leisure  time  for  adults, informal living habits, the
cost and trouble of laundering textile products used
as sanitary  wipers  (e.g., kitchen towels,  napkins,
handkerchiefs), and a pronounced effort by affluent
persons to seek the convenience of throw-away prod-
ucts for home and personal cleaning, and sanitation
and hygienic care. Paper makers have responded to
consumers' demands with faster and more efficient
tissue-production  machines  and new equipment  to
keep unit costs down and with marketing programs
that encourage new uses for tissue products as well
as the acceptance of more tissue per  unit. Paper
technology  is  also  yielding  products  that  are
within the cost ranges that consumers are willing to
stronger, more  absorbent, and more specialized, yet

-------
36
                                      NONPACKAGING  PAPER
pay for upgraded, new, or substitute products made
of tissue.
   The basic forces at work are expected to stimulate
the consumption of tissue grades  of paper in years
ahead, and consumption increases averaging 5 to 7
percent per  year  for tissue  are expected. Thus
tissue products will be a much more important factor
in solid waste than they have been in the past, .-ind
their  importance will increase in relation to other
paper  grades  as tonnage  consumption outpaces the
growth of most other major groups.
   One example  of a market that may soon consume
increasing quantities  of tissue paper is baby diapers.
This market is large; it is estimated that there are
20 billion diaper changes every year in the United
States. Although disposable diapers have been avail-
able  in  the  past,  they  were used  primarily  for
traveling  and  on other occasions  away from home.
In addition, they were considered  unsatisfactory for
several reasons.  The new disposable diapers now
available  have a higher absorbency and can truly be
flushed away, at least in part. These new diapers
may  reach  the  everyday-use market that manu-
facturers  have long sought; if they do, consumption
of tissue, wood pulp, and other  materials will  in-
crease substantially in the years ahead.9  In addition
to disposable  diapers, there are, of course, a host of
other new applications available to home, industrial,
and institutional markets—hand  towels,  chemically
treated polish cloths,  mats, table linens, and the like.

Forecast
   Sanitary  tissue  will  continue to  grow at  a
relatively high  rate  in  the period  between  1966
and 1976. Our  forecasts  are based on a per capita
consumption  of 42 Ib in 1976 compared  with 28.7
Ib per capita  in 1966. This is  a per capita increase
of about  1.3 Ib per year,  which  is near the rate of
growth during the  1958 to 1966  period. Total con-
sumption in 1976 will be 4.67 million tons, which
is a compound  growth rate of 5.1 percent per year
for the entire sanitary-tissue group.  The forecasts
for the individual  end-use categories are given in
Figure 7  and summarized in Table 17.
TABLE 17.—Consumption of sanitary tissue: 1966 and 1976*
                  (In thousands of tons)

End-use category


Sanitary napkin stock wadding. , ,
Toweling stock .... 	




Other sanitary tissue 	

1966


34
896
1 , 184
312
332
45
22

1976


40
1,720
1 700
465
480
65
200
10-year
rate of
increase
(percent)
1.6
6.7
3.7
4.1
3.8
3.8
25.0
  "Nontextilc diapers are commonly made of a combination
 of materials, only one of which is tissue; other components
 are macerated wood  pulp, nonwoven  textiles, and plastic
 film. Thus these comments are equally applicable to non-
 woven disposables, and disposable diapers are not a tissue
 product in the -,ame sense that napkins are.
  Total	2,825  4,670     5.2

  *Source Midwest Research Institute.

   The forecasts for sanitary napkin stock wadding
and wiper stock are based primarily on historical
trends and consumption  increases averaging about
2.5 tons per year.
   The  high  rate  of  growth in the  other category
appears because new markets for tissue which do
not now have separate end-use categories, but which
are expected to grow rapidly in the years ahead are
included here. This category includes such products
as  baby diapers,  other personal products,  institu-
tional disposables, chemically treated wipers, and
so forth.
   Toweling is expected to show  the highest growth
rate for a major end-use category, but the forecast
anticipates a declining growth rate as consumption
rises above  one million  tons annually.  On a per
capita  basis,  toweling will increase  from 9  Ib  in
1966 to 15 Ib in 1976.
   The forecast for toilet  tissue is based  on a rising
per capita consumption and further shifts to two-ply
tissues. The  increase will be from 12 Ib per capita
in  1966 to  15 Ib per  capita in 1976. Tonnage
increases will be about 50,000 tons per year, nearly
the  same change  experienced  in  the 1958 to 1966
period.
   Both  table  napkin  and  facial  issue  stocks  are
expected to add about 1  Ib per capita to consump-
tion  by 1976 above  the 1966 level of  3.2 Ib for
table napkins and  3.4 Ib  for facial tissue. On a ton-
nage basis, each  is  expected  to add about  15,000
tons  per year, which is slightly  above the increase
experienced in the  1958 to 1966 period.
   If consumers and  institutions  turn  even more
strongly toward the  use of throw-away tissue prod-

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                           IN SOLID WASTE MANAGEMENT
37
r r rrr T .
                                                                                        I
                                                                                        I
                                 SNOi dO SONVSnOHl
          FIGURE 7.—Consumption of nonpackaging sanitary tissue by grade:  1958-1976


                                  (thousands of tons).

-------
38
                             NONPACKAGING PAPER
of nonpackaging special paperboard grades: 1958—1976*
(In thousands of tons)
|
1
,2
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Building board stock, total:...
521 Liner for gypsum plaster board
523 Laminated wallboard stock.
529 Other building-board stock . . .
CO CO CO
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.598 Nonbending other than set-up
special food board, total:.
571 Newslined chipboard ....
573 Other lined and unlined chip
575 Solid newsboard 	
577 Strawboard 	
581 Pasted news-lined and other
589 Other nonbending board . . .
CO CO CO CO CO CO CO
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; TD 	 ;
. cd 	 •
.0 	 -^;
. >-, . ' c
1531 Cardboard, total: 	
532 Uncoated mill blanks and cla
1534 Claycoated tag stock 	
536 Photomount stock 	
1538 Bogus bristol 	
1541 Playing-card stock 	
543 Railroad and poster manila. .
.545 Coated bristol or post card st
1549 Other cardboard 	
COCOCOCOCOCOCO CO CO
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Pulp, Paper, and Board," Quarterly Industry Report, 24(1) -.23-27, April 1968.
nt Industrial Reports, Series M26A(6-13)— M26A(66-13). Washington, D C.( 1961-1967.
" - fc
!|
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•sis
*From U S. Department of Commerce, Business a
J.S Department of Commerce, Bureau of the Gen
mport/export adjustments and forecasts by Midw
"Estimates are in parentheses.


-------
                                  IN SOLID WASTE MANAGEMENT
                                                                                                  39
 ucts than is now anticipated,  some of these fore-
 casts could prove to be conservative.

             SPECIAL PAPERBOARD
   In 1966,  special  paperboard  consumption  was
 1.90 million tons, or 7 percent of total nonpackag-
 ing paper consumption, compared with 1.34 million
 tons in  1958.  Detail  consumption data are given
 in Table 18.
   Special paperboard is used in  a great variety  of
 products, from book matches with a short life span
 to liner paper  used  in  gypsum  plaster  board  in
 building construction.
   There  are seven  major  categories  of  special
 paperboard:
   (1)  Solid ground wood pulp board is used pri-
 marily for book matches.
   (2)  Panelboard is used in the automobile indus-
 try for  door panels, seatbacks, glove compartments,
 and  the like. Panelboard  thus becomes a part of a
 manufactured product and is not  identifiable sepa-
 rately.
   (3)  Building board stock is used as a liner for
 building materials such as gypsum board and wall
 board. About 90 percent  is used  in gypsum board.
 Because building board  stock is part of another
 product,  it  enters  the solid waste  stream  as  an
 insignificant portion of building rubble.
   (4)  Bending board (nonpackaging)  is used for
 sign boards, display cards,  luggage,  and  book
 covers.
   (5)  Nonbending board (nonpackaging)  is heav-
 ier than bending board and is used for  items that
 require stiffness and relatively rigid  construction—
 hard-cover books, ledgers, toys, jigsaw puzzles, dis-
 plays, platforms, and so forth.
   (6)  Cardboard is used in many of the same ap-
 plications as bending board and also in photomount,
 playing cards,  posters, and simliar products.
   (7)  Other special  paperboard  is used  in  both
 industrial and office  applications. This category in-
cludes   such  diverse   items  as  "red  wallet"  file
folders and machinery  gaskets.

Techno-Economic  Trends

   In general, special  paperboard is used in rela-
 tively mature markets that are not changing rapidly.
The  effects  of  technology are, for the most  part,
indirect and appear to have only  a minor influence
on the overall consumption of  special  paperboard.
For certain of the special paperboard grades, such
factors as the levels of economic growth or construc-
tion activity may have more immediate impact. The
demand  for panelboard, for example, varies with
automobile production and automobile styling.
  Building board stock  demand, of  course, varies
with construction activity,  particularly home build-
ing.  In  addition, building board  stock may not
grow  as  fast as construction activity  because it  is
in competition  with dry wall, concrete block, ma-
sonry, and wood paneling: these materials are  re-
ducing the share of the market enjoyed by building-
board stock. It  appears  that consumption of non-
bending  board  will increase at about the same rate
as the GNP increases.

Forecast
  It  does not  appear likely that  there will be any
factors that will cause significant changes in special
paperboard consumption. Thus special paperboard
consumption  will increase  at  about 3 percent per
year during the 1966 to 1976 period, the  same as
during the 1959 to 1967 period.  Consumption was
1.86  million tons in 1966 and  should reach 2.55
million tons in 1976. (See Figure 8  and Table 19
for comparative data on  each  of  the  special  paper-
board grades.)
  This forecast is  based  on  individual  forecasts
for each  of the seven grades of special paperboard
as summarized in Table 19.

            WET MACHINE  BOARD

  Wet machine  board  accounted for a very small
share—0.6 percent—of total  nonpackaging  paper
consumption  in  1966  (Table 20).  Its  uses are

     TABLE 19.—Consumption  of special pape.rboard:
                  1966 and 1976*
                 (In thousands of tons)


Grade

Solid groundwood pulp board
Panelboard 	


Nonbending board . 	
Cardboards ... 	
Other special paperboard 	
Total 	


1966

38
44
765
203
433
103
317
. 1,903
10-vear
rate of
1976 increase
(percent)
40 0.5
50 1.2
950 2.2
250 2.1
640 4.0
120 1.5
500 4.7
2,550 3.0
                                                      *Source: Midwest Research Institute

-------
40
                                     IVONPACKAGING PAPER
                                      SNOL dO SQNVSnORL
          FIGURE 8.—Consumption of nonpackaging special paperboard by grade:  1958-1976
                                       (thousands of tons).

-------
IN SOLID WASTE MANAGEMENT
                                                   41
board, construction paper and construction board by grades: 1958—1976*
(In thousands of tons)
1958 1959 1900 1961 1962 1963 1964 1965 1966 1967 1970 1976
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-------
42
                                     NONPACKAGING PAPER
fairly specialized. Typical uses  for  wet machine
board are binder's board for book binding;  shoe
board  for  shoe  components  such as  innersoles,
middle-soles,   and  heels;  electrical-press  board;
coasters; gaskets; and other products. Wet machine
board  is built up  by  layering  pulp  into  a thick
paperboard.
  Because wet machine board is usually combined
with other materials  and becomes a hidden  part
of some  other product with a fairly long lifespan,
it is of relatively minor importance in the generation
of solid waste.

Techno-Economic Trends

  Wet machine board  has experienced a relatively
stable market in recent years. Although paperboard
produced on  faster  machines  has captured many of
the  potential  markets  for wet  machine board, it
should remain an important material in the markets
it now serves.

Forecast
  Based  on well established trends and the  stability
of the wet machine board markets, consumption is
forecast to increase approximately 15 percent in the
10-year  period—from  156,000   tons in  1966  to
180,000 tons  in 1976.

            CONSTRUCTION PAPER

  Construction paper at 1.50 million tons constituted
5.5 percent of nonpackaging  paper  consumption in
1966. In 1958, consumption was 1.38 million  tons.
so  the  net  gain in the  8-year period  was  only
120.000  tons  (Table 20). This  gain  amounted to
a less  than  9-percent  increase—a  growth rale of
only 1.7 percent per year.
  Construction paper  or building paper  is  used
predominantly in  general  building  construction.
These papers are ptoduced fiom strong  fibers  such
as  rags,  wool, and unbleached  kraft,  as  well as
waste paper.  They generally go through  a  con-
verting step in which they are coated or impregnated
\\ith asphalt  or tar. Construction paper  is typically
used for  roofing,  sheathing, vapor barrier, and  floor
covering: a small amount is also used in car trunks
and floors. The most important  use of construction
paper is  for roofing papers, which constitute over 80
percent  of the  total   construction  paper  tonnage
consumed.
  Although some construction paper becomes waste
during the construction process, the overwhelming
quantity  becomes an  integral  part  of a permanent
structure. Thus, its impact on paper waste is very
minor; most construction  paper waste is part of
general building rubble that results  from the razing
or remodeling of the structures. Only that portion of
construction paper that is estimated to be  a part of
construction waste is  included as identifiable paper
waste in our analysis.

Techno-Eoonomic Trends
  The consumption of building paper does not cor-
relate w-ell with construction expenditures or hous-
ing starts. This fact may be partly the result  of the
increasing proportion  of multiple-family  dwellings
that are  being built. Such dwellings tend  to reduce
the average roof area per unit and thus the need for
roofing   papers per  unit.   Single  unit  structures
accounted for 81 percent of total  private housing
units (including farm) in  1959, but had declined to
65 percent by 1967.
  Use of roofing felts  has  also declined  in  recent
years because of the increasing popularity and use of
wood shingles.

Forecast
  The historical trend in consumption was used as
the basis for the 1976 consumption  forecasts,  and it
was judged that total demand would continue to rise
moderately in the years ahead (Figure 91.  The fore-
cast for 1976 is 1.82 million tons, or a growth rate
of 2.0 percent pei year over 1966.

  CONSTRUCTION  BOARD:  INSULATING  AND
           HARD  PRESSED BOARD
  At 2.46 million  tons,  construction board  con-
stituted  9.0 percent  of nonpackaging  paper  con-
sumption in 1966. In  1958, consumption  was  1.72
million tons, so that total consumption increased 43
percent in the  8-year period. In tonnage,  construc-
tion board is roughly equivalent to fine paper and
sanitary tissue in importance.
  Construction board  is  generally classified  into
two distinct categories based on density. The lighter
boards  (approximately 26  or less Ib/cu ft) are
classified as insulating board;  heavier boards  (from
26  to 5(1 lb/'cu ft)  are classified as hard pressed

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                               IN SOLID WASTE MANAGEMENT
                                                                                         43
TTT
                                                                                         i  1
                                     SNOJL dO SONVSnOHJ.
            FIGURE 9.—Consumption of construction paper and board by grade: 1958-1976
                                     (thousands of tons).

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44
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                                    IN SOLID  WASTE MANAGEMENT
                                                45
board.1" In 1966 the total consumption was  almost
evenly  divided between  the  two. whereas in 1958
insulating board accounted  for  62 percent  of  the
total  (Table 20).

Insulating Board
   Almost 90 percent of insulating board is used for
building  construction 01  the retail trade  (which is
the do-it-yourself component of  building construc-
tion and repair}. Insulating board is widely used as
sheathing board: interior panels; tile,  including
acoustical tile;  and  roof insulation  board.  (See
Table 21.)  The remaining 10 percent  of  insulating
board is used for such industrial construction mate-
rials  as insulating siding and backboard for metal
siding. Production is somewhat  cyclical because of
dependence on building  construction, but in recent
years annual requirements have generally been near
or above 1 million tons.
   Insulating  board  can  usually be  considered  a
peimanent  structural component and thus  consti-
tutes  a minor part  of building rubble  when  the
structure  of which it is  a part is eventually razed.
normally  several decades after  construction.L1  A
small portion  of insulating board ends up as waste
during construction or repair work, but for the most
part this  portion  is minor—in the range of 3 to 10
percent.

Hard Pressed  Board
   Unlike  other woodpulp  based construction materi-
als, hard  pressed board has shown vigorous growth

  111 More recently the density break has been changed to 31
Ib/cu  ft, bill  data for vears prior to 1967 were taken on the
basis of 26  Ib/cu ft
  " The number of housing demolitions ran  he deri\ed from
U.S. Census of  Housing figures on the number of housing
units  constructed during  various periods  which  are still
intact  at the  time the census  is taken. Housing  demolitions
to 1976 can be estimated on the assumption that future demo-
lition activity will follow past trends Of the housing con-
structed prior to 1960, we estimate that there will be a de-
crease of 5.4 million units in the 1966  to 1976 period—from
55.5 million existing units in 1966 to 50.1 million units in
1976. Housing constructed after  1960 to  be demolished in
the next decade is  estimated at 800,000 units. Therefore,
total housing demolition^ will amount lo 6.2 million units
in the  1966  to  1976 period.  (Similar information  is  not
available for  commercial, industrial, public, and other non-
residential  structures. Howeur, housing; accounted for about
47.5 percent of the  $51.3 billion spent for  residential and
nonresidential nonfarm  construction  in 1966 ) By anv ac-
count,  paper and paper products make up only a very minor
percentage  of building rubble on a tonnage  basis.
in recent years.12 Although its consumption history
is variable, total  demand increased from 0.67 mil-
lion tons in 1958 to 1.24 million tons in 1966,  a
growth rate of nearly  8 percent per year.  The pri-
mary constituent of hard pressed board is  wood-
pulp, and  adhesive binders  give it strength and
rigidity.
   Hard pressed  board  is used  for  residential con-
situation and industrial applications: industry esti-
mates indicate about an even split between the two
uses. In construction,  hard pressed board is used
for  floor underlayment, prefinisbed wall paneling,
and in  conjunction with exterior home siding.  It
is also  used extensively in mobile homes. Industrial
applications include automobile panels   (e.g.,  in
station  wagons). luggage, furniture,  fixtures, general
millwork, and  more recently,  preformed or molded
shapes. One of the most familiar applications, which
has become very  popular in recent years, is display
or  tool-mounting board  ("peg board").
   Hard pressed board usually becomes a part of  a
permanent  building  or is an indistinguishable com-
ponent  of some  other product. Therefore the vast
bulk disappeais  in  the  course of  normal  con-
sumption and becomes a part of some general  (non-
paper)   solid waste component such as  building
rubble.  It is estimated that between 1 and 10 per-
cent  becomes  scrap  or  waste during conversion
processes.
   Total consumption of hard pressed board in 1967
(1.12 million tons* was adversely affected  by plant
shutdowns,   and   196o  consumption  rose sharply
(about  25  percent) as  deliveries  caught  up with
older backlogs.
   Hard pressed board is one of the few major paper
grades  for  which  imports are a significant factor.
Imports account  for about 13  percent of  net U.S.
consumption.

Techno-Economic Trends
  Consumption of insulating board is dependent on
  1 Hard  pressed  board  is  made  from wood  or other
cellulosic  fibers that have been refined or partly refined  and
then  felted into  a  panel under controlled combinations of
pressure,  heat, and moisture. The  board  produced has a
characteiistic natural ligneous bond and a density above 26
lb,'ca ft. Thus hard picssed board ha=  e.-sentially the same
composition (f.g,., wood pulp)  as paper and is classified with
construction paper  and boaid in U.S. Cciv-us irports. (The
pulp  is usuailv  produced bv  the  defibraled or exploded
pulping processes.)

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46
NONPACKAGING PAPER
housing  construction  and repair.  In recent years
there has been  a shift in the  types  of  insulating
board that are most popular. For example, the use
of natural building board has declined, and the use
of factory  prefinished panels has  increased. Also,
exterior sheathing board is gaining more  in import-
ance than  are the other  insulating board  applica-
tions.
  However, insulating board is a  generally well-
established and widely used construction component.
It is unlikely that insulating  board will be replaced
by other materials within the next 10 years, unless
there are  radical changes  in  construction tech-
nology.
  In the past, hard pressed board was used almost
exclusively in  applications  where  flat sheets were
required in construction  or  building  repair. How-
ever, with recent advances in finishing and shaping
techniques,  hard  pressed board  is entering iiew
markets, especially in industrial  and consumer prod-
ucts where it serves  in  general use or  specialized
applications.  Although hard pressed  board is ex-
pected to remain an important construction material
in the next decade, it  is likely that competition from
various  plastic, fiberglass,  and prefinished  wood
products for certain markets will increase.

Forecast

  For construction board as a whole, the growth
rate is forecast at 4.5 percent per year in the 1966 to
1976 period. This  rate will result in  consumption of
3.83 million tons in 1976 (Figure 9).
  Of the two  types  of construction  board, hard
pressed  board  is  expected to have the  faster rate
of growth.
  Hard pressed board is now in a period of strong
growth stimulated primarily  by relatively new spe-
cialized applications for hard pressed board,  such
as prefinished  paneling and the  increasing popu-
larity of  new  molded and  shaped products. Per
capita consumption, which increased from  about 8
Ib to 12 Ib in the 1960 to 1966 period, will increase
to about 20 Ib  by 1976.  This  is 2.25 million tons
in 1976—a 10-year growth rate of  6.3 percent per
year. This forecast is based on a rate of increase of
7.5 percent per year  to 1970 and a slower rate of
5.3 percent per year  after 1970, which reflects  a
maturing of the markets as consumption approaches
2 million tons per year.
                 For insulating board, the forecast was based on
               historical trends in consumption, with the assump-
               tion that housing construction and household repair
               activity would rise at a rate of about 5 percent per
               year  (in dollars),  in  the  late  1960's  and  early
               1970's. On  the  basis of  a 2.5 percent  per year
               growth rate, the consumption of insulating board
               would be 1.58 million tons in 1976—an increase of
               0.25 million tons over 1966.

                         NONWOVEN DISPOSABLES

                 Nonwoven disposables  are products that are de-
               signed for a short  useful life, after which they are
               meant to be discarded.13 These products are expected
               to make a major contribution to the "disposable era"
               nowr receiving  considerable  attention in the paper
               industry.  They  will  not  only  compete   with  and
               supplement traditional woven fabrics, but also create
               new markets of their own.
                 Paper and pulp will play an important  role in the
               technology of nonwoven  disposables, and it is im-
               portant to be aware of the potential  use of these
               clothlike materials, because they will have  an  in-
               creasing impact on solid  waste  in the next decade.
               Consumption of nonwoven disposables amounted to
               about 40,000 tons  in 1966.  Of this  amount, fiber-
               reinforced paper accounted for more  than one-
               third—15,000 tons.14
                 Nonwovens are made of layers of fibers that have
               been  arranged  or oriented  to a  web  structure and
               joined mechanically  or chemically  or by fusion.
               They  may be made  of one material or a combination
               of materials. For example, "paper"  dresses, which
               received widespread publicity in 1966, are actually
               made of nonwoven fabrics or fiber-reinforced paper
               fabrics containing rayon,  nylon, or some other
               basic  fiber  in   addition to  paper.  Nonwoven  dis-
                 13 Our terminology here conesponds to that of industry in
               referring to products or materials that are designed for a
               short useful life after which  they can be discarded.  We
               do not mean to imply that '"disposables" are necessarily of
               minor concern  as viewed from  a  solid  waste standpoint.
                 "Actually, about  110,000 tons of nomvovens were pro-
               duced in 1966, but this was for all end uses and materials,
               while the emphasis in this discussion  is  on the disposable
               markets  for which paper will compete. Some  of the non-
               woven products excluded here  are blankets, carpet face  and
               backing,  wall  coverings,  drapes, and coated  fabrics  and
               laminated plastics.

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                                  IN SOLID  WASTE MANAGEMENT
                                              47
posables are custom designed to meet specific needs
of users; they  are neither cloth  nor  paper and
bridge the gap between  textiles and paper in cost,
speed of production, and performance  properties.

Techiio-Econoniic Trends
  The paper industry has looked to nonwoven dis-
posables as  a promising  area in which  to develop
new markets. Some major paper companies—includ-
ing those who now produce tissue—are entering di-
rectly into the manufacture and marketing of non-
wovens. However, even the most optimistic estimates
of new tonnage  consumption place it at under  1
percent  of total  paper  requirements  in 1976, al-
though  by that time, sales of all nonwoven products
will amount to $1 billion. Four major industries—
paper, textiles, chemicals, and plastics—are  now in
competition  for  the emerging markets for nonwov-
ens.  Materials  such as  cellulose  wadding,  rayon,
nylon, polyester,  polyethylene,  and the like  are the
materials that in various combinations  and forms
make up the nonwoven material  spectrum.
  Nonwoven disposables are attractive  for many
potential uses because  their performance character-
istics—strength, tear resistance, flexibility, absorb-
ency,  drape,  durability,  permeability,  wet strength,
and so forth—can be closely engineered to meet the
requirements of various applications.  This adapta-
bility  should give added impetus to the  growth  of
many markets.
  At present, most of the potential for nonwoven dis-
posables is in institutional products, with hospitals
a prime target, followed by various consumer and
industrial applications.
  In the medical  field I essentially hospitals), manu-
facturers are developing nonwoven disposables for
use in medical, surgical, and sanitary supplies; bed
linen;   surgical  linen;  protective  clothing   (caps,
gowns, masks, aprons)  ; diapers: stretch sheets; and
other  items. The  potential of the hospital market is
enormous. For example, if  only one percent of the
daily  bed sheet changes in hospitals were made with
disposables, this  would require  32.5 million sheets
—about 200 million square yards of nonwoven ma-
terial  per year.
  Additional important  factors that contribute  to
the potential  use  of nonwovens  in the  medical field
are general sanitation  and elimination of cross in-
fection  and staining. Because of rising labor  costs
and scarce labor supply, elimination of  laundering
may justify the cost of disposables for at least part
of an institution's requirements. Use of disposables
might also reduce pilferage, which costs hospitals an
estimated 500,000 cloth  sheets per year.
  In  industrial  and consumer applications,  such
factors as  low cost, time savings, and  convenience
of use will strongly encourage the use of  nonwoven
disposables.  The products  most likely to  develop
rapidly are industrial wipers and toweling; some
types of  clothing, including uniforms and dresses;
baby diapers; and  treated cloths for dusting, shin-
ing, mopping, and cleaning.10
  Several basic  production processes are available,
each of which is useful for certain materials:
   (1)  dry processes, which require the use of con-
ventional textile machinery and fibers 1% m- l°ng
or longer.
   (2)  wet  processes,  which are  based  on  paper-
making  technology  and machinery utilizing short
pulp fibers as well  as man-made fibers  in combina-
tion with the pulp.
   (3)  spun  bonding,  a  relatively new technology
that combines randomly  arranged continuous fila-
ment fibers with spinning, web formation,  and bond-
ing in a highly integrated process.
   (4)  Kroyer, a paper-making process  by which
air- and static-charged plates are used to orient short
fibers and  form  a web that  has a three dimensional
appearance.
   (5)  formation of fiber reinforced paper  fabrics
by  placing  reinforcing yarn or mesh  (scrim)  be-
tween layers of paper or cellulose  wadding.
  Both the Kroyer  process  (Danish) and the Feld-
muhle process (German), a wet process,  have been
licensed  in this country.  The fiber-reinforced paper
process is based on U.S. patents and is also licensed
to manufacturers of nonwoven disposables. Several
paper companies, as well as chemical, textile, and
plastic companies,  have  made  substantial commit-
ments to develop nonwoven disposables into  a sig-
nificant business.
  At  this  point it  is  difficult  to  determine which
processes and which material or material combina-
tions will dominate in  the future.  For example, the
pulp  content  of nonwovens  utilizing  wood pulp
varies  between 93  percent  and under 25 percent;
  ''This list does not include items such as wall coverings,
blankets,  curtains,  carpet  backing,  and  a host  of  other
products which  do  not  fit  into our definition of nonwoven
disposables.

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48
                                     NONPACKAGING PAPER
some nonwovens have no pulp content whatsoever.
However,  it seems certain that nonwovens will be
primarily  based on natural or man-made fibers now
available  and  will come into widespread  use in a
variety of  applications as disposables.
Forecast

  MRI  estimates  that  in  the  10-year period
between 1966  and 1976 the  consumption of non-
woven  disposables  will quadruple in  fiber ton-
nages from 40,000 tons in 1966  to 200,000 tons in
1976  (of all materials:  paper, rayon, nylon, etc.).
The forecast is based in particular on the growth
potential in hospital and medical applications, which
will account for about 60 percent  of consumption.
Industrial  applications   (wipers,  etc.)   and  con-
sumer applications (clothing, diapers, cloths, towels,
etc.) will account for the balance.  This  increase is
an average growth  rate  of 17.5 percent per year.
Thus  nonwoven disposables  will  become  as im-
portant in tonnage as are many paper grades in use
today.

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                 PART III

THE IMPACT OF NONPACKAGING PAPER ON
               SOLID WASTE

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                                          PART III
           THE IMPACT  OF  NONPACKAGING  PAPER ON
                                      SOLID  WASTE
  The basic objective of this study was to establish
the proportions of nonpackaging-paper tonnage that
entered  the solid waste stream in  1966 and that
would do so in 1976. The  general approach used
in determining these  proportions and the  findings
of these  efforts are presented in this  section.
  In 1966, 27.3 million tons of nonpackaging paper
were consumed. In the same year, 19.7 million tons
were disposed  of by  various means;  this  figure
represents  72  percent  of  the total  consumed  in
1966. However, not all of the tonnage  disposed of
in 1966 was paper consumed in that  year. Accord-
ing to  our estimates,  16.9 million tons came from
1966 consumption, 2.0  million tons from the 1961
to 1965 period, and 0.8 million tons from the 1956
to 1960  period. In addition, not all  of the paper
that is discarded  in 1 year enters the waste stream
directly.  In 1966, about 27 percent of the discarded
paper,  5.4 million tons, was recycled. Other paper
was  used  in  products  which  are  identified with
another waste component (e.g., automobiles, build-
ings)  and some  was  retained permanently by the
users.
   In arriving at  these  figures we met many prob-
lems.  The most basic  problem is the almost com-
plete lack of data on  disposal practices for specific
grades of papers that  are  retained  more  than  1
year.  For  some types  of paper, such  as  business
papers and forms, it was possible to establish broad
guidelines by spot checking  different  types of busi-
nesses to determine their disposal or retention poli-
cies. For the most part, however, it was necessary
to make  judgments on disposal and retention char-
acteristics  based  on our everyday  experience ;md
common  knowledge.
   Our efforts to locate data  also included numerous
attempts   to  uncover  unpublished  data on  paper
product  retention and  disposal practices  of busi-
nesses, industry,  and  institutions and consumers.
Most  of  these  attempts met  with only limited suc-
cess. We were able to establish some  guidelines for
conversion waste  percentages and generalized data
on office  paper retention cycles. It would have been
helpful to make  a detailed,  broadly  based survey,
but the results probably would not  have  justified
the costs,  given  the overall  objectives  of  this
analysis.

             GENERAL  APPROACH

  The basic method used to determine the impact
of nonpackaging paper on solid waste consisted of
three  steps:  (1) grouping of the seven-digit grades
of nonpackaging paper and paperboard into seven
general end-use categories;  (2)  development of an
estimated life-cycle profile for  each type of paper
and paperboard;  (3)  calculation  of the quantities
of each grade  that did enter the  waste stream in
1966 and that would enter it in 1976.

Classification Into  Seven  End-Use Categories

  As  a group, the nonpackaging papers do not have
a typical life cycle that permits an overall  estimate
of the solid waste generated by such materials. For
example, some paper products are used and then dis-
posed of almost immediately. Paper napkins, paper
towels, and facial tissues have a very short life and
are designed to be  used  only  once and then dis-
carded. Other paper  products have a  significantly
longer life expectancy and  do  not enter the solid
waste stream until  years  after  they are produced.
Hard-cover books are a good example of a product
with a relatively long life—measured in years rather
than in days or months. Other paper grades become
integral parts of a product and cannot be recognized
as paper. Shoes,  electrical cable,  and automobiles
are examples  of products  that have  paper  com-
ponents. Some  papers  are recognizable as such but
are combined  with other materials in such a way
that they should no longer be considered paper prod-
ucts. An example is construction board in buildings;
it has  a useful  life measured in decades and enters
solid waste as  a part of building rubble many  years
after its manufacture.
  To   overcome the  problems  of  analyzing  these
greatly varying life  cycles  of  all the  grades of
paper and paperboard, seven end-use classifications
were established 16:
  111 Nonwoven disposables will be found distributed among
three  of  these  classifications. For  example,  nonwoven
medical products are in (4), diapers and apparel in (5),
and wiping cloths, uniforms, and others are in  (6).
                                                                                           51

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52
                                      NONPACKAGING PAPER
   (1)  Newspapers.  All  daily,  weekly,  local,  and
national  newspaper  and Sunday  supplements  that
normally use newsprint.
   (2)  Publishing. Printed periodicals, directories,
catalogs, and books  that are made from coated  or
uncoated printing papers. Paperboards that go into
book bindings are also included.
   (3)  Commercial printing.  Commercial printing
done  on coated or uncoated printing paper. It in-
cludes direct mail advertising, promotional material,
brochures, booklets,  and other items  normally  pro-
duced by commercial printers. However, this defini-
tion is not meant to  encompass  all of  the paper
grades which commercial printers may handle.
   (4)  Business, institutional, and government uses.
Fine paper, printing paper, special industrial paper,
and special paperboard that are used in office opera-
tions  of business, industry,  and government.  In-
cluded are stationery, office  printing papers, office
machine papers, file cards,  file materials,  tablets,
adding-machine  tapes, etc.  In addition, a  small
number of institutional and consumer  products, such
as school supplies, personal stationery, and specialty
printing items,  is included.
   (5)  Consumer  and personal products. Personal
products including sanitary  tissue papers, such  as
toweling,  napkins, toilet tissue,  and other products
consumed primarily by individuals for personal care
or  individual uses. No attempt is made  to specify
whether the  products are used at  home, public, in-
dustrial, or office locations.
   (6)  Industrial. This end use includes  two types
of  paper  and  paperboard  products:  products  that
can be identified primarily as paper but that find
prominent application in industrial  locations;  ex-
amples are abrasive papers  and filter papers; and
industrial  papers and paperboards  that  become  a
part of finished products and are not identifiable as
a paper or paperboard product. Examples are shoes,
automobiles, luggage,  toys, furniture, etc.
   (7)  Construction.  All  paper  and  paperboard
products  that  are manufactured  to  go  into some
type  of construction—industrial or private. These
products may  or may not be identifiable in their
original form  and normally become a  part of  a
finished  structure.  Examples  are gypsum  board
liner,  roofing   felts,  insulating board,  and  wall
panels. This category is  distinct from  industrial
categories and  includes only paper and board manu-
factured for some type of building construction.
  The products within  each end-use category gen-
erally have a characteristic life expectancy of about
the same  length. For example, papers and  paper-
boards  used  in newspapers,  commercial  printing,
converting, and consumer and personal products all
have  a relatively  short life  and are  disposed  of
rapidly.  The  business,  government,  institutional,
publishing,  and  industrial  categories  encompass
products with an intermediate life that varies from
immediate disposal to 10 years or more.  Products
in the construction category have life expectancies
exceeding  10  years. As may  be  observed from
Table 22, 85  percent of total consumption  goes into
products  with  a short  or  intermediate life  cycle,
wilh two-thirds of the total  in end products  having
very short life cycles.
  In  general,  each major paper grade  fell pre-
dominantly into one of the seven end-use categories.
For  example, newsprint is  used primarily in pub-
lishing, only a small amount  being used in other
types of printing. The  paper  grades  constitute 78
percent of total consumption of nonpackaging paper
and board and have short or intermediate life spans.
The  nonpackaging  paperboard grades,  accounting
for 22 percent, tended  to fall into end  uses which
have  a relatively long life,  or were components  of
other products not identifiable as paper,  or made
contributions  to  other  components  of solid waste
(e.g., building rubble)  which were not a part  of
this analysis.
  In  general,  the  tonnages in the  seven end-use
classifications  were fairly  evenly  distributed, al-
though newspapers made up 31 percent of the total.
Commercial printing accounted for 7.3 percent, and
      TABLE 22.—Consumption of nonpackaging paper
           and paperboard by end use: 1966*
                  (In thousands of tons)

Newspapers
Publishing
Commercial
Business, go
Consumer, j
Industrial .
Constructioi
Category



vernmerit, institutional .
personal . . ...

i 	 . .

Total
consumption
8,456
4 197
2 000
. .. 3,858
. .. 3,055
1,633
. .. 4,122

Percent
of total
30.9
15.4
7.3
14.1
11.2
6.0
15.1
  Total	  27,321    100.0
                                                       *Source: Midwest Research Institute.

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                                  IN SOLID WASTE MANAGEMENT
                                               53
industrial, 6 percent; the other four categories range
between 11 and 15 percent of the total consumption.
A summary of the consumption of paper by grade
and  end-use classification  is given in Table 23 for
1966 and Table 24 for 1976. These  data show the
relative importance of the various major grades in
each end-use category.
Development of a Life-Cycle Profile

  Once the various paper grades had been assigned
to end-use categories, it was possible to develop a
life cycle  or solid waste profile  of the rate at which
each grade would enter the solid waste stream. The
waste  profile  describes a  particular paper  grade's
              TABLE 23.—Consumption of nonpackaging paper and paperboard by grade and end use: 1966*
                                            (In thousands of tons)
Paper grade
Newsprint . . . , ....
Printing papers . 	
Fine papers . . . 	
Special industrial papers , . .
Sanitary tissue 	
Paper, total 	 	

Wet machine board ... 	
Construction paper 	
Construction board 	 . .
Paperboard, total .

Paper and paperboard, total 	
Percent of total, 	
Non woven disposables, 	
*Source. Midwest Research Institute.
TABLE 24. — Consumption
Paper grade
Newsprint
Printing papers
Fine papers. . ... ....
Special industrial papers. ... .
Sanitary tissue. ... . . ...
Paper, total ... ...
Special paperboard 	
Wet machine board 	
Construction paper . . , . ....
Construction board 	 ...
Paperboard, total...

Paper and paperboard, total. .
Percent of total
Nonwoven disposables . .

News- Publishing Corn-
papers (magazines mercial
books, etc ) printing
8,456 637 —
	 — 3,342 2,000
	 — — —
	 8,456 3,979 2,000
— 153 —
	 — 65 —

— 218 —

.. . . 8,456 4,197 2,000
31.0 15.3 7.3
of nonpackaging paper and paperboa
(In thousands of tona)
News- Publishing Corn-
papers (magazines mercial
books, etc ) printing
. 10,600 800 —
— 4,300 3,315

	 10,600 5,100 3,315
	 — 210 —
... — 80 —

	 — — —
— 290 —

10 600 5 390 3 315
28.2 14 3 88


Business, 1
institu-
tional

422
2,602
583

3,607
251

—
251

3,858
14.1
18
rd by g?ade
Business, (
institu-
tional
595
3,680
685
4,960
355

—
355

5,315
14 2
120

Consumer
products

—
2,825
2,825
230

—
230

3,055
11.2
15
and end
Consumer
products
—
4,670
4,670
325

—
325

4 995
13.3
50

Industrial

95
333

428
504
91
610
1,205

1,633
6.0
5
use: 1976
Indus'nal
—
120
400
520
710
100

1,130
1 940

2 460
6.6
30

Construc-
tion

—
—

765

1,505
1,852
4,122

4,122
15.1
*
Construc-
tion
—
—

950
1 820
2,700
5 470

5 470
14 6


Total
all
categories
9,093
5,764
2,697
916
2,825
21,295
1,903
156
1,505
2,462
6,026

27,321
100.0
41

Total
all
categories
11,400
8,210
3,800
1,085
4,670
29,165
2,550
180
1 820
3,830
8 380

37 545
100 0
200

   *Source. Midwest Research Institute.

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54
                                      NONPACKAGING PAPER
life cycle in terms of the percentage of a year's total
consumption entering  the  waste stream.  For each
grade we  selected four stages  for the life cycle at
which the  product  may enter  the waste  stream as
paper. In  general,  paper  products  would  become
solid waste: (1) in the year of  production; (2) 1 to
5 years after production;  (3)  5 to 10 years after
production; or it is (4) diverted, which  means ei-
ther that the product is permanently retained,  and
thus is not a solid waste component, or that it may
become part of a product such  as automobiles or
buildings which is encompassed by some other solid
waste classification.
  An example will  illustrate how the solid waste
profile works. For newsprint going into newspapers
the waste profile is expressed as: 95/4/0.5/0.5. This
means that 95  percent  of the tonnage consumed in
any one year would end  up as solid waste  in that
year;  that 4 percent would end  up being disposed of
from  1  to  5 years after the year it was produced;
that one-half percent would  end up being disposed
of in  5  to  10 years after it was produced, and  that
the remaining one-half percent would be  perma-
nently retained and not enter the solid waste stream.
  A waste  profile was developed for  each  of  the
seven major paper grades for each end use to which
it  was assigned.  In  all, 45 separate  waste profiles
were developed for the various paper  grades, some
of  which  were made up  of subprofiles of  two or
more separate estimates.

Calculation of  Quantities
Entering  Waste Stream

  The third step in the development  was to make
the actual calculation of the quantity of paper which
was disposed of  in 1966  and  that  which would be
disposed of in 1976. To  do so, it was only neces-
sary to apply  the waste profile  percentages in  re-
verse. A few simplifying assumptions were made lo
facilitate the calculations.  For example, one  of the
assumptions was that  the  waste percentage,  as ap-
plied  to the  consumption of  the midpoint year.
would yield the  same  results  as if a separate  cal-
culation were made for each of the separate years
in  each category of the waste profile.  To establish
the quantity  of  paper entering as solid waste in
 1966,  the  "same year" waste percentage  was ap-
plied to the consumption for 1966; the "1- to  5-year"
waste  percentage was  applied to the  consumption
for 1963;  and the "5- to  10-year" waste percentage
was applied to the  consumption for 1958.  (It was,
of course, not necessary to make  a calculation for
the portion  that  the  profile established would  not
enter  as a solid waste, i.e., diverted, for one reason
or another.)
   Again turning to our example  ol the newsprint
consumed in  newspapers,  the  calculation  of  the
tonnage entering as solid waste in 1966 was made
as in Table 25. Thus, of the 8,345,000 tons of news-
print  for newspapers entering as  solid waste in

      TABLE 25.—Calculation of nnesprint entering as
                 solid it'at,te in 1966*
Year
1966.
1963. ..
1958 . .
Total

Total consumption
(1,000 tons)
8,456
7,047
6,059


Percent entermp
as waste in I960
95.0
4.0
0.5


Waste quantity in
1966 (in 1,000 tons)
8,033
282
30
8 345

  *Source Midwest Research Institute.
1966, 8,032,000 tons are from newsprint produced
in 1966: 282,000 tons are from newsprint produced
between 1961  and 1965, of which the midpoint year
is 1963;  and 30,000 tons are from the 1956 to 1960
period, of which the midpoint year is 1958.
   The calculations  for  the  solid  waste  tonnage
estimated in 1976 were made using  the base years
1976. 1973, and  1967 (the last  year for  which
actual consumption  figures are available).

              DISPOSAL, PROFILES
   The result of the analysis of end-use classifications
and product life  profiles was the calculation  of the
amounts of nonpackaging  paper that entered the
solid waste stream in  1966 and that would  do so
in 1976. The  widely different end uses for  some of
the major  grades result in  a wide variation  in the
percentage of  a particular grade that will end up as
solid waste in a  given year. In 1966, for example,
the total newsprint discarded was equivalent to 98.5
percent of that year's  consumption.17 In the case of
construction  board   the  amount  discarded  was
equivalent to  only 7.7 percent of 1966 consumption.
  17 This ratio is given for comparative purposes. It should
 be noted that the 98.5 percent applies to the quantity enter-
 ing as solid  waste compared with the quantity  consumed
 that year. It  does not mean that 98.5 percent of the actual
 1966 consumption became solid waste that year; this figure
 must be obtained from the "waste profile."

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                                      IN  SOLID  WASTE  MANAGEMENT                                   55

   A series of  seven tables  (26 to 32) present the     These data served as the basis for making the calcu-
results of detailed  analysis of the consumption of     lations of solid waste for two base years. However,
nonpackaging paper in 1966 and in 1976, the waste     the actual calculations cannot be made from the data
profile assigned to each end-use classification for     in these tables, because  consumption figures which
each  grade,  and  the  quantity from  each  end use     apply  to  the second and third steps in each solid-
entering the solid waste stream in 1966 and in 1976.     waste  profile  are not  included in the  tables.  The

                        TABLE 26.—End use and solid waste profiles for newsprint: 1966 and 1976*

End use
Newspapers 	
Publishing 	

Total 	

Con- Solid waste profile; percent entering in. Thousands of tons:
(thousand Same direrted Entering Con- Entering
tons) year 1 to 5 yr. 5 to 10 yr. solid waste sumption solid waste
1966 1966 1976 1976
	 8,456 95.0 4.0 0.5 0.5 8,345 10,600 10,500
	 637 80.0 18.0 1.5 0.5 612 800 781

9,093 8,957 11,400 11,281

   *Souree. Midwest Research Institute.
                      TABLE 27.—End use and solid waste profiles for printing paper: 1966 and 1976*
Con- Solid waste profile, percent entering in:
End use
Catalogs, directories . .
Magazine publishing 	
Commercial printing 	
Business-converting 	 ,
Total . . ...

(thousand
tons)
1966
694
.. .. 1,938
710
.... 2,000
422

5,764

Same
year
90.0
65.0
20.0
85.0
80.0
1 to 5 yr. 5 to 10 yr.
8.0
25.0
33.0
8.0
10.0
1.5
5.0
17.0
4.0
5.0

diTCrted
0.5
5.0
30.0
3.0
5.0
Thousands of tons:
Entering
solid waste
1966
670
1,779
350
1,853
390
5,042
Con- Entering
sumption solid waste
1976 1976
1,000
2,200
1,100
3,330
580
8,210
986
2,040
636
3,141
537
7,340
   *Source- Midwest Research Institute.


                        TABLE 28.—End use and solid waste profiles for fine paper: 1966 and 1976*

                                        Con-    Solid waste profile, percent entering in-                  Thousands of tons:
                                      sumption	Percent
               End use                 (thousand     Same                        diverted    Entering     Con-     Entering
                                       tons)      year     1 to 5 yr.   5 to 10 yr,            solid waste   sumption   solid waste
                                       1966                                            1966       1976      1976
Business, government, institutional:
Writing, rag . . ....
Writing, chemicalf ...
Bristols 	
Cover paper
Text paper. . . 	
School paper 	
Thin paper 	

Subtotal 	
Industrial (thin) 	

Total 	

133
1,948
167
56
130
24
144

2,602
95

2,697

35
45
50
50
20
85
100


85



20
20
20
30
60
5
0


5



33
30
10
10
10
5
0


0



12
5
20
10
10
5
0


10



108
1,490
127
47
94
21
144


84

2,115

150
2,835
250
60
180
30
175

3,680
120

3,800

126
2,474
185
53
148
28
175


107

3,296

   *Source. Midwest Research Institute.
   f!976 profile—same year: 50 percent; 1 to 5 years: 30 percent; 5 to 10 years: 15 percent; diverted: 5 percent.

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56
                      NO!\PACKAGI!VG PAPER

TABLE 29.—End use and solid waste profiles for special industrial paper: 1966 and 1976*

End use


Industrial 	
Business, government, institutional:

File folder 	 	

Total

Con-
(ihousand
tons)
1966
333

514
69

916

Solid v,s
Same
>ear

40

50
15



iste profile, percei

1 to 5 yr.

7

40
20



it entering in

5 to 1 0 yr.

8

5
40



Thoi
diverted Entei ing
solid waste
1966
45 174

5 426
25 37

637

nsands of tons.
Con-
sumption
1976
400

600
85

1 085


Entering
solid waste
1976
211

565
53

829

   *Source: Midwest Research Institute
                    TABLE 30.—End use and solid waste profiles for sanitary tissue: 1966 and 1976*

End use

Consumer products:
Sanitary napkins. . ...
Toweling 	
Toilet tissuef 	
Napkins
Facial tissue. 	
Wiper stock 	
Other tissue
Total 	
Con-
(thousand
1966

34
896
. . 1 , 184
312
	 332
	 45
22

2,825
Solid waste profile; percent entering in;
Samf


100
100
25
100
100
100
100




0
0
0
0
0
0
0




0
0
0
0
0
0
0


diverted


0
0
75
0
0
0
0

Thousands of tons:
Entering
1966

34
896
296
312
332
45
22

1,937
Con-
1976

40
1,720
1,700
4-65
480
65
200

4,670
Entei ing
1976

40
1,720
425
465
480
65
200

3,395
   *Source. Midwest Research Institute.
   "fAll enters in first year but most ia digested during sewage treatment.

interested reader  can, with  due care,  derive these
figures from other tables in this report.
  The general basis for the calculations for each
major paper  grade are summarized below. As noted
previously, the profiles  are  based on  limited data
that were developed indirectly  from the nature  of
the end  uses.  Even  though  these calculations rely
on "best judgments." they provide a useful approach
in determining the impact of paper on solid waste.
  The evaluation  requiring  the  most critical judg-
ment was that  for the "diverted ' class, because that
represented amount  permanently  retained  or dis-
appearing into another  producl not identifiable  as
paper. Thus  the  diverted portion  does not  appear
as paper  solid waste, and any  error in accounting
for it would alter the quantities estimated  to be a
portion of solid waste. By contrast,  a  waste profile
that is  too rapid  or too slow does not change  the
total  amount of solid waste  but simply  distributes
its entrv differently over time.
                                     Basis for  Profiles
                                       Newsprint  (Table 26}. Newsprint products are,
                                     by  design, of limited value over time and are not
                                     saved permanently except in isolated instances. Con-
                                     sumers usually discard newspapers within hours or
                                     days after reading them.  (Also, about 2.5 percent is
                                     production waste.) Newsprint deteriorates with time
                                     or repeated use. Therefore the profile was based on
                                     a very high discard rate in the same year of con-
                                     sumption with only a token amount of 0.5 percent
                                     retained permanently.
                                       Printing  paper (Table 27).  With the exception
                                     of books, most  printed products on printing paper
                                     grades have a relatively short life span, and perma-
                                     nent retention is of minor importance. The five pro-
                                     files under  this  grouping  were developed on this
                                     basis.  In addition, as noted previously,  conversion
                                     waste  accounts  for  15 to 18 percent  of total con-
                                     sumption for magazines, periodicals, catalogs, and
                                     similar products.

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                 IN  SOLID WASTE  MANAGEMENT






TABLE 31.—End use and solid waste profiles for special paperboard: 1966 and 1976*
57

End use


Publishing:
Bending board
Nonbending board 	
Subtotal 	
Business, govt., institutional:
Cardboard . .
Other special paperboard . .
Subtotal . . .
Consumer products:
Solid groundwood
Non bending board . . .
Cardboard ... . . .
Subtotal. . . . 	
Industrial:
Panel board ... ....
Bending board 	
Nonbending board . . .
Other special paperboard .
Subtotal. . . .
Construction:
Building board 	
Total
*Source Midwest Research Institute.
TiBi.E 32. — End use and solid

End use


Publishing:
Binders board ... ....
Industrial:
Shoe board
Other wet machine
Hard pressed board . . .
Subtotal. ... ....
Construction:
Construction paper . .
Insulating board
Hard pressed board. . .
Subtotal 	
Total . .
Con-
(tbousand
tons)
1966

. . 53
100
.. .. 153

84
167
251

38
173
19
230

. . 44
150
160
150
504

765
1,903

ii aste profiles for
Con-
(thousand
tons)
1966

65

. . 59
32
610
701

1,505
1,226
626
. . . 3,357
4,123
Solid waste
Same
vear


15
15


40
1.5


100
15
40


]0
15
10
15


10


profile; percent entering in

1 to 5 vr 5


25
25


20
20


0
20
20


0
20
30
0


0


wet machine board and
Solid waste
Same
\ear


15

15
15
10


8
8
5



to 10 jr.


15
15


30
40


0
50
30


0
30
30
0


0



diverted



45
45


10
25


0
15
10


90
35
30
85


90


construction paper
profile, percent entering in

1 to 5 vr 5


25

0
0
0


0
0
0



to 10 ,r.


15

0
0
0


0
0
0



diverted



45

85
85
90


92
92
95


Th
Entering
solid waste
1966

25
40
65

75
60
135

38
108
17
163

4
82
82
22
190

77
630

and board:
Th
Entering
solid waste
1966

31

9
5
61
75

120
98
32
250
356
ousands of tons
Con-
sumption i
1976

60
150
210

95
260
355

40
260
25
325

50
190
230
240
710

950
2,550

1966 and 19
ousands of tons
Con-
sumption !
1976

80

65
35
1,130
1,230

1,820
1,580
1,120
4,520
5,830

Entering
iolid waste
1976

33
69
102

75
157
232

40
185
16
241

5
110
141
28
284

95
954

76*

Entering
solid waste
1976

40

10
5
113
128

146
126
56
328
496
*Souree Midwest Research Institute.

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58
                                     NONPACKAGING  PAPER
  Most catalogs  and directories are of transitory
value (the best examples are telephone books  and
mail-order catalogs) and are replaced periodically;
thus we  estimate 90 percent discard  in  the same
year of  consumption.  Magazines  have  a  certain
permanency or value to many people, but ordinarily
they are  discarded. Only certain ones  (such as the
National Geographic and special commemorative or
memorial issues)  are retained permanently by some
consumers.  Thus, although  our  profile recognizes
a retention value  above that for catalogs, it assumes
most magazines are discarded within 5 years.
  Books have intrinsic value to  many  individuals,
and a  large proportion become  permanent posses-
sions. The book profile was developed  from reports
of the number of books produced by binding method
(hard-cover and soft-cover)  and  by general subject
—school textbooks, technical, religious, general, and
so  forth.  Again,  retention  data  are not  available,
but the profile was based  on a life cycle for each
of seven types of general  subject matter and type
of  binding—hardbound or  softbound. Thus there
were 14 separate subprofiles. High school and gram-
mar school textbooks  were estimated to  be  dis-
carded mainly in the  1- to  5-year time span.  For
other books the  proportion being discarded  was
more evenly divided among the time  spans. Soft-
bound books  are generally of lower value and less
durable and were assigned to faster disposal cycles
than were hardbound books. Our estimates of perma-
nent retention varied  from 10  percent  for some
softbound books  to 70 percent  for basic reference
books. The profile  in  Table 27  is the  composite
of the 14 subcategories on the basis of number  of
books sold in 1966.
  Commercial printing is  heavily influenced  by
direct  mail advertising, promotional materials, and
brochures and booklets. These materials are mainly
of limited value over time. Only a few  special book-
lets may  have  permanent  value.  Thus the  vast
majority  are discarded before a  decade has passed.
On this basis we estimate that only 3 percent of such
material is of permanent value; 85 percent  (includ-
ing conversion waste  is discarded within the  first
year.
  Most converted products are used in office,  gov-
ernment,  and institutional  applications  and  con-
sist mainly of working paper, tapes,  and the  like.
For this reason converted products have a low re-
tention  value, and permanent retention  has been
estimated at 5 percent.
  Fine paper (Table 28). By far the greatest use of
fine paper  is in business and government for office
papers of various types, such as  stationery,  forms,
copy paper, and reproduction. We were able to  ob-
tain limited documentation  of retention cycles,  but
actual  practices  are not known.  For example,  the
record retention policy  of a particular organization
can be  very explicit  but may riot be followed in
practice. A significant waste input is derived from
conversion of fine papers. The waste in producing
business forms is 10  to 12  percent, while in-house
reproduction departments may discard 5 to 35 per-
cent of a run, depending on its  length  and finish
requirements. About  5  percent of  stationery  and
similar  products never reach a finished form. Over-
all estimates of  retention vary.  Discard cycles  for
all office papers  of 25/45/20/10  and 40/20/35/2
are two of those derived from our inquiries to busi-
nesses.  Making  allowances for conversion  waste,
the profile for writing papers was finally established
as shown in Table 27,  rag  content paper having a
slightly longer retention than that of other writing
papers.
  Bristols  were assigned a relatively high retention
value of 35  percent because of the relatively high
proportion that go into library file cards  and other
permanent records. Cover and text papers are used
for high  quality  publications, such  as  annual  re-
ports, of intermediate value to users.  Because cover
stock is also used for restaurant menus, it was given
a relatively faster discard profile than text paper.
  School paper is consumed mostly as scratch paper
and in artwork. It was assumed that a small portion
(5  percent) had sentimental retention  value,  but
that most would be discarded in the first year.
  Because thin paper is used primarily  for  carbon
paper and has no retention value, it is discarded in
the same year of consumption. The industrial  uses
of thin paper are primarily  for cigarette making,
interleaving of condenser plates, and the like. Cigar-
ette paper is eventually partly destroyed  in  use, of
course, but an estimated 10 percent of  thin paper
in industrial uses goes into other products and is
thus diverted in use.
  Special  industrial paper  (Table 29).  It was de-
termined that about half of the industrial uses  for
special industrial  paper is for  products such as
cable,  electrical  insulation,  gaskets,  vulcanizing

-------
                                  IN  SOLID WASTE MANAGEMENT
                                              59
stock,  and so forth, and thus is diverted in use to
other solid waste categories. The other half is con-
sumed  in  expendable  products such  as  abrasive
paper, filter paper, and absorbent paper. Therefore
most,  but not all,  special industrial paper  is  dis-
carded the same year it is produced. The combina-
tion of two different use  profiles gave  a composite
profile that was weighted heavily at the extremes—
immediate discard and diversion to other  applica-
tions.
   Tab  cards  usually serve as input for computer
systems or other automated  data-handling systems.
Once the function of the  data  entry or recording
is completed,  the cards may be retained for a short
time but usually have very limited  value for re-use.
They are discarded rapidly by most users. We esti-
mate that 90 percent are disposed of well before
5  years, and  that 5 percent or less  are of  perma-
nent value.
   In  contrast,  file folders may  survive   several
record purging steps and have a longer  life than the
records that they organize. For this reason,  we esti-
mated one-fourth  of the  file folder  tonnage is of
permanent value,  and  the remainder is discarded
relatively slowly over time.
   Sanitary tissue  (Table  30).  Tissue  has  one of
the most clear cut use profiles of all paper grades.
Products  of  tissue are nearly  all  designed to be
used once and then discarded by the user. Therefore,
all of the categories were classed as 100 percent dis-
card in the year of consumption. However,  because
toilet  tissue   follows a totally  different  disposal
mode  from other paper  products,  a substantially
different profile was used. Although  it  is definitely
meant to be discarded, it enters the sewage  system
and reaches sewage treatment facilities as an insolu-
ble component of  sewage.  In the treatment  process
the cellulose content is generally reduced by  anaero-
bic digestion.  In an optimized system about 95 per-
cent digestion occurs. However, few treatment plants
now in use achieve this efficiency of reduction. We
have estimated that 25 percent of toilet paper carries
over into sewage  plant sludge  after all treatment
stages,  including onsite incineration. This  residue
is  part of the  treatment  sludge  considered solid
waste.
   Special paperboard (Table 31). There are a num-
ber of  end  uses for  special paperboard; it is the
most  diverse  category within nonpackaging paper
and falls into five of the seven end-use classifications.
The paperboards  (bending  and nonbending) that
are used  in publishing go into bindings for hard-
cover  books,  ledgers, and the  like. Because hard-
bound books  are used for many years and may be
permanently retained, the profile was weighted to
a long term cycle.  The profile chosen is consistent
with that  used for hardbound books in the printing
paper  category, nearly one-half being permanently
retained.
  Cardboard  and  other special  paperboard used in
business  and  government are  typically used  for
such items as writing tabletbacks, display  posters,
post cards, and file folders.  Very few specific data
were   available  for  this  category, however. The
profile for cardboard was judged  to be  similar to
that for writing (fine) paper; for the  "other" cate-
gory, a large  portion is expanding (e.g., "red wal-
let") file folders, so the same profile was used as for
file folders under  the special industrial paper cate-
gory.
  Consumer products are another end use that  em-
ploys a significant quantity  of  special  paperboard.
Solid groundwood  is used for book matches; their
life cycle  is very short, so all of it has been included
as first-year discard.  On the  other hand, cardboard
and  nonbending board are  used  for  games, toys,
puzzles, photomount.  playing cards, and other prod-
ucts that  are  semi-permanent and have relatively
long life cycles. Although we judged that 10 to  15
percent might  be permanently retained, most of these
products would be discarded within 10 years. Prod-
ucts in the cardboard category would typically have
a shorter  life  span than  would nonbending board
products.  Therefore, a distinction was made between
the rates  at which  they would become waste.
  Industrial uses  of  special  paperboard  also vary
widely. For applications in which  paper is  of sec-
ondary importance, a conversion  waste factor was
estimated   and the  balance   was  considered  "di-
verted." Thus, panel board  which goes into auto-
mobiles is diverted outside the paper classification.
Other  products  in  the  industrial  category  include
board  used in luggage, platforms, gaskets,  appli-
ances,  furniture, and sign boards. Most of the end
uses are of relatively long life but are not necessarily
permanently retained or  diverted into other uses.
The profiles used are  estimates which are thought to
be typical but  the almost total lack of data precluded
development of  profiles  as useful  as  most  of  the
others  made in the course of evaluation.

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60
                                     NONPACKAGirSG PAPER
  The construction end use of paperboard includes
primarily liner for gypsum board but also laminated
wall board and other building board. Because it is
used  almost  exclusively in  permanent  structures
such as homes, the profile is based simply on  10-
percent conversion or  scrap loss  and 90-percent
diversion.
  Wet machine  board  (Table  32). The binders
board  category of  wet  machine board is used  for
book bindings,  and  the profile developed  is  (he
same as that for typical hardbound books  under  the
printing paper category for books.
  Shoe board is a diverted use: only scrap or con-
version waste,  amounting  to 15  percent, is con-
sidered to  be a factor in  paper waste.  The same
approach was used to  determine the waste  profile
for other uses of wet machine board.
  Construction  paper  (Table  32). Construction
paper is used for building structures, mostly roofing
felts. It therefore falls in the diverted category, nith
an estimated o-peicent scrap in the year of consump-
tion.
  Construction board  (Table 32). Insulating board
is also used in building construction and therefore
falls in the diverted category, with an estimated 8-
percent scrap in  the year  of consumption.  About
half of hard pressed board is used in building con-
struction and falls in the diverted category, with an
estimated 5-percent waste in the year of  consump-
tion. The other half of hard pressed board is used
in other applications such  as furniture, appliances,
automobiles,  and display panels. Houever, it too is
diverted,  and except  for  an estimated  10-percent
waste in the year of consumption, it is not a factor
in the paper portion of solid waste.
   Nonuoven disposables. By definition,  only those
nonwovens with a very short life span were included
in  this analysis. Therefore  they are treated  in  the
same way  as tissue for the waste profile—100 per-
cent  are  discarded in  the  year  of consumption.
Because  the category includes materials  other than
paper, such  as plastics and textiles, it  is  shown
separately  in the  summary  data  (Table 34).


                  CONCLUSIONS

   The process by which we arrived at our  conclu-
sions  about  the   current  trends in nonpackaging
paper consumption and our forecasts for  1976 con-
sumption was based on a number of elements.  The
general approach in this analysis is described in the
section on methodology and in the detailed observa-
tions that have been developed throughout Parts II
and III.
  The 1976 forecasts are based on historical trends
and growth rates and on forecasts published by the
American Paper Institute and the  U.S. Forest Serv-
ice. In  addition, the consumption trend  for  each
seven-digit grade was analyzed with respect to his-
torical  growth patterns  and  their relationship  to
gross national product and disposable personal in-
come.  Each analysis  of  paper  consumption was
further extended by a review of  current literature
to identify  trends in the  paper-using sectors (the
"demand determinants") of the economy—printing
and  publishing, office operations, data processing,
consumer pioducts, and so forth. In analyzing each
of the demand determinants, we identified a number
of significant factors. These factors include the use
of specialized  laminations,  coatings, inks, and other
treatments that make paper products more complex
and  heterogeneous;  the  advent and  acceptance of
direct data  input for data  processing, reducing the
need  for tab caids: and the indirect impact of data
storage on paper consumption I the number of origi-
nal paper documents is not reduced, but they may
be stored in nonpaper form I.
   Our analysis was supplemented  by personal inter-
views with  industry experts  in the major industry
associations, with major paper manufacturers,  and
with  companies that influence the consumption of
paper and paper products.
   All of these elements were combined  to produce
observations and conclusions that  are  presented
throughout this  report. The 1976 forecasts are based
on information derived from both the producing and
the consuming elements of industry that determine
the future demand for paper products. As a final test
of the analysis, industry experts  were asked to  re-
view  and  comment  on  our  findings: these  com-
ments were also  taken into  account.  (Of  course,
MR1 is responsible for all statements in this report.)
   As was mentioned early in Part III, no published
references were available  on which to base the con-
cept  of  disposal profiles. The profiles are original
work, developed to  alert  the reader  to  the way in
which the consumption of paper and paper products
relates  to the Nation's solid waste problem. To the
extent  possible, the  profiles were based  on  actual
practices, although this part of the analysis remains

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                                  IN SOLID  WASTE MANAGEMENT
                                              61
an educated guess subject to revision if actual data
become available. However, it is likely that the ap-
proach would remain the same.
  The following  statements are  MRI's general con-
clusions on the impact of these  disposal factors on
solid  waste,  especially on what may be expected in
1976  as compared with 1966. These statements are
addressed to the objective stated in the Introduction
to this report: to determine the paper and  paper-
board tonnage that will  reach disposal facilities in
1976.
  The result of the various steps described here was
a summary by grade of the total  paper and paper-
board discarded  in  the  two base years  1966 and
1976. In addition, the effect of  recycled paper was
taken into account.  Our  calculations  indicate that
19.7 million tons of nonpackaging paper were dis-
posed of in  1966; of this amount. 5.4 million tons
were  recycled. Thus. 14.3  million tons  became  a
part of the Nation's solid waste stream in that  year.
By  1976 this amount is expected to increase by 6.3
million  tons  (44 percent)  to  20.6  million  tons
(Table 33).

       TABLE 33.—Summary of nonpackaging paper
         consumption, solid waste and  recycling:
                  1966 and 1976*
                  (In millions of tons)
              Total     Total to be     Total      Total to
           consumptionf  disposed oft    recycled   solid wa*le§
1966
1976. . .
*Source- Midw
•(Includes non'
JFrom current
§Totdl to be di
27.3
37.7
e
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62
                                         NONPACKAGING PAPER
                      TABLE 34.—Nonpackagingpaper entering solid waste stream: 1966 and 1976*

                                               (In thousands of tons)
                            Grade
                                                                1966     Pei cent of 1966
                                                                         consumption
                                                                                        1976
                                                              Percent of 1976
                                                                consumption
Paper:
  Newsprint	      8,957         98.5      11,281         98.9
  Printing paper	        5,042         87.5       7,340         89.5
  Fine paper	        2,115         78.4       3,296         86.7
  Special industrial paper	        637         69.5         829         76.4
  Sanitary tissue	        1,937         68.6       3,395         72.7

    Total paper	       18,688         87.8      26,141         89.6
Paperboard:
  Special paperboard	           630         33.1         954         37.4
  Wet machine board	     ..         45         28.8          55         30.1
  Construction paper	           120         8.0         146          8.2
  Construction board	        191         7.7         295          7.8

    Total paperboard	        986         16.3       1,450         17.4

    Total paper and paperboard	     19,674         72.0      27,591         73.5
Nonwoven disposables   	         40        100.0         200        100.0

    Total discarded	      19,714         72.]      27,791         73.6

    Paper and paperboard recycled!	      5,378         19.7       7,200         19.0
    Net entry to solid waste	       14,336         52.5      20,591         54.8

    Total discarded—Ib per capita	        200         72.0         250         74.0
    Net entry to solid waste—Ib per capita.   ..        .    ...          146         52.6         185         54.8
   *Source Midwest Research Institute.
   "("Includes only nonpackaging grades.
      TABLE 35.—Net paper and paperboard entering
          solid waste stream: 1966 and 1976*

                  (In thousands of tons)
             Category
                                   1966
                                             1976
Packaging grades	
Nonpackaging grades! • •

  Total	
Recycled paper and board	
  Net entering as solid waste.
Lb per capita total	
25,107
19,714

44,821
10,159

34,662
   352
36,895
27,791

64,686
13,600

51,086
   460
  *Source: Midwest Research Institute.
  flncludes noriwoven disposables

lion.  Therefore the net contribution  to  solid waste
will be increasing because of the  declining import-
ance  of secondary fibers  to total consumption also.
   Thus each of  the  factors cited above  will con-
tribute to a relative increase in the role that paper
products play  in solid waste. As a result, discarded
nonpackaging  paper will be a more significant factor
in 1976 at 27.6 million tons than  in 1966 at  19.7
million tons;  this is an increase of 40 percent.  In
pounds  per   capita,   discarded  paper   will  in-
crease from 200  Ib in 1966 to 250 Ib in 1976,  a
net change of  25 percent. During the same period,
total  consumption  of  nonpackaging  paper will in-
crease by  slightly  less than  38 percent. By either
comparison,  paper will  have a   proportionately
greater impact on  solid waste  in 1976 than it did
in 1966.
   Net entry to solid waste in 1976 is even more im-
portant. Assuming  that only recycled nonpackaging
paper is deducted  from  total  nonpackaging paper
discarded  in  1966, then 72.7  percent  entered the
solid  waste stream  in  that  year;  by  1976  this per-
centage will increase to 74.1 percent (Table 35).
   By any of these measures, the amount of nonpack-
aging paper discarded will have a greater impact

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                                   IN SOLID WASTE MANAGEMENT
                                                                                                   63
 on solid waste facilities in 1976 than it did in 1966.
 This impact will come not only from an increasing
 per capita consumption  of paper but also from an
 accelerating rate  of discard, with  proportionately
 less being recycled as a raw material. Paper  and
 paper products are destined  to  be of growing con-
 cern to those responsible for handling the Nation's
 solid wastes in the years ahead.

 SALVAGE AND REUSE or NONPACKAGING PAPER

   In the past, the paper industry  has recycled a
 substantial  portion of its waste paper product for
 use as raw  material. This material is thus removed
 from the solid waste stream and  constitutes a sub-
 stantial  reduction  in the quantity  of  paper that
 might otherwise be handled as solid waste. In 1966,
 a total of  10.2 million tons  of  paper stock  (waste
 paper) was consumed by the paper industry in the
 manufacture of all paper and  papeiboard grades.
 This amount  is about 21 percent of the total raw
 material fiber required by the paper industry during
 the  year. Of this,  we estimate that 5.4 million tons
 were of nonpackaging grades.
   The paper  industry contributes substantially to
 waste reduction and conservation of materials. How-
 ever, this contribution, as a percent of total tonnage
 consumed, has declined substantially over the years
 —from 35 percent of total fiber in 1946 to 21 per-
 cent in 1966.
   There are several reasons  for this decline in the
 relative importance of paper stock in recent years.
 Among these reasons are the increases in contamina-
 tion of paper by coatings, special inks, varnishes,
 clay coatings, adhesives. laminates, and the like; in-
 creased costs of collection and high labor costs of
 separation:  large  additions by  the  paper industry
 of captive  virgin  pulp supplies:  and advances  in
paper-making   technology  based  on  virgin  fiber
 processes. It is unlikelv  that these  conditions will
 change in the next few years, even  though the re-
claimed quantities  of paper  stock should increase
to a total of about 13.6 million  tons in 1976 com-
pared  with  10.2  million  tons  in  1966.  Of  this
amount, about 7.2 million tons will be nonpackaging
grades in 1976, compared with  5.4 million tons  in
1966 (Table 34). However, the percentage share  of
reclaimed stock should continue to  decline, falling to
about 19 percent of total fiber in  1976.
  A  recently   published  analysis  of  paper-stock
 composition gives the tonnage by paper stock grades
 for 1966  (Luey,  1967).  This study was  used by
 MRI to establish the portion that is  of nonpack-
 aging grades. The stock composition data enabled us
 to estimate the proportions of reclaimed waste  that
 came from paper  conversion and from other indus-
 trial, commercial, and residential sources (Table 36).

   It can be readily observed that  among nonpack-
 aging  grades, newsprint  is reused  in substantial
 quantities  and that other nonpackaging  paper stock
 grades  are derived primarily from paper manufac-
 turing  and converting  operations,  printing   and
 publishing operations, and business and commer-
 cial sources,  such as retail stores. In  addition to
 newsprint, the grades most often recovered are  fine
 paper, printing paper,  bristol, and tab  card stock.
 Newsprint constitutes over 39 percent  of nonpack-
 aging  stock recovered,  the  mixed grades another
 30.5 percent, and the tab card bristol grades another
 19 percent.

   Most  of  the total  paper stock reclaimed—about
 85 percent—goes  into  the manufacture of paper-
 board  grades; only  15  percent is  used for paper.
 The nonpackaging grades absorbed only 38.2 per-
 cent of total paper stock consumed in 1963  (Table
 37) but contributed  about 50 percent  of the total
 tonnage  of paper  stock.  Thus the nonpackaging-
 paper stock grades make a proportionately greater
 contribution  to paper  reuse  than do packaging
 grades.  The packaging grades  (primarily container
 board and bending board) consume a greater pro-
 portion—about 62 percent of total paper stock used
 in paper manufacture.

   Some  segments of the  paper  industry and  the
 secondary  materials industries have been active in
 developing salvage and reuse technology and econ-
 omies to accommodate continued use of secondary
 fibers as raw materials. For example, the Technical
 Association  of the  Pulp  and  Paper  Industry
 (TAPPI) has pursued an interest in deinking tech-
 niques and technology,  as well  as in  secondary-
 fiber use in general  (about 10 to ] 5  percent of all
 paper stock is deinked  today,  primarily newsprint
 and printing grades). The Paper Stock Institute of
 the National Association of Secondary Material  In-
 dustries, Inc.,  has also been an active  participant in
promoting  greater use of  paper stock.  The Paper-
board  Group  of  the  American  Paper  Institute

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64
                                          NONPACKAGING PAPER
              TABLE 36.—Paper stock recovered for use in paper manufacture by paper stock grades: 1966*
Paper stock
grades "1"
#1— #5
#6— #8
#10— #11

#12— #21
#22— #23
#24— #26
#28— #29
#30— #33
#35— #37
#38— #39

#40— #43
#44— #45
Other

Description
Mixed; boxboard cuttings; mill wrappers. .

Corrugated 	 	

Unbleached kraft.. . ...

Groundwood shavings . .
News blanks 	 . . . .
Soft white shavings 	
Hard whites and envelopes 	
Tab cards and manila cuttings . .
Ledger, colored and white 	

Magazines and books . . . . ...
Bleached kraft cuttings


SIC
equivalent
—
262111
26311
\ 262161
\ 26311J
26212
262111
26215
26215
\ 2621759\
\ 26216/
26215
f 26212^
1 ZUZl^i
\ 26214J
26216


Thousand
Total
2,740
1 930
2,640

580
325
174
91
71
223
750

174
265
196

10,159
tons
Nonpackaging
l,640t
1 930


—
325
174
91
71
223
750

174



5,378
Percent
of total
27.
19
26.

5,
3,
1.
Percent
nonpackaging
.0
o
0

.7
2
,7
0.9
0.
2.
7

1.
2
1

100
.7
.2
.4

,7
6
9

.0
16
19



3
1
0
0
2
7

1



52
.1
n


—
9
.7
.9
.7
.2
.4

.7



.9
Primary
sources §
A,
R
A

A,
B
B
A,
A
A,
A,

B
A
A

C, D
C D
c

C


B

C
C



BCD

   *From Midwest Research Institute based on an analysis of grades of paper stock used in 1966, developed by A. T Luey, Manager, Boxboard Research and Develop-
ment Association,
   tPaper stock standards of the National Association of Secondary Materials Industries, Inc
   JThese mixed grades contain a variety of paper grades and qviahu  Mixed paper grades typically come from offices and other commercial sources. The quantity
shown is an estimate of the fine paper, printing paper, and newsprint poriion of the total of grades 1-5
   §A paper mills or converters, U printing, publishing, C commercial or industrial, D residential  These sources apply to the paper stock grades and at the
stage of processing or use in which the dibcaided paper is recovered
    TABLE 37.—Consumption of paper stock (waste paper)
            in production of new paper: 1963*
                                      Percent of total papei
                                        stock consumed
                                          by weight
                                                  0.31
                                                  0.43
                                                  2.74
                                                  2.60
                                                   .01
                                                   .69
Paper:
  Newsprint	
  Groundwood, uncoated	
  Coated printing and converting paper
  Book paper, uncoated   	
  Fine paper  	      	
  Special industrial paper	
  Sanitary and tissue paper	

    Total nonpackaging grades
    Total of packaging grades of paper
Paperboard:
  Nonbending board, special paper-
    board, cardboard, and wet machine
    board	
  Construction paper     	
  Hardboard and insulating  board

    Total nonpackaging grades
    Total of packaging grades of paper-
       board .     .    	
    Percent of total paper stock con-
       sumed in nonpackaging paper
       and paperboard 	
  Total all grades	    	
                                                  4.82
                                                 13.60
                                                  1.33
                                                 15.37
                                                  8.26
                                                  1.01
                                                 24.64

                                                 60.43
                                                 38.24
                                                100.00
  *From U S Census of Manufacturers 1963, Pulp, paper, and board mills,
 table 7C, 26A-31. Modified by Midwest Research Institute
through  its National  Committee for  Paper  Stock
Conservation has shown substantial interest in main-
taining supplies of paper  stock.  (This organization
was instrumental  in establishing  an  experimental
program  in  Madison,  Wisconsin, in  mid-1968 to
recover   newspapers  from  residential  sources  as
part of refuse pickup operations and to use them as
secondary fiber furnished to nearby paper  mills.)
A large  number  of  paper companies,  as  well as
paper stock dealers and brokers, actively pursue the
economic recovery and reuse of secondary fibers.
   In recent  years  there  have  also  been  advances
in technology  from machinery manufacturers who
supply  balers,   shredders,  conveyors,  and  paper
stock handling  systems. One company, Damn Corp.,
Hopkins,  Minnesota,  has been developing  a  pel-
letizer that  promises to reduce greatly  the volume
of paper  stock and to  increase its  density, which
will result in  substantial freight, handling, and use
advantages. Riverside Paper Corp.,  Appleton, Wis-
consin,  has  recently  developed  a   system  for  re-
moving  polyethylene and  wet-strength resins  from
coated papers.
   The above  are  only  isolated examples  of recent
advances in technology that appear quite promising.
Paper stock recovery continues to be one of the best

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                                 IN SOLID WASTE MANAGEMENT                               65

potentials for reducing solid waste volumes. Recent    economic recovery of secondary fibers will make  a
renewed interest of the paper industry in these fields    greater contribution  to  reduction  of solid  waste
offers some hope that resource conservation through    quantities than it has in  recent years.

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                   APPENDIX
DISPOSAL MODES USED FOR NONPACKAGING PAPER

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                                        APPENDIX
   DISPOSAL  MODES  USED FOR  NONPACKAGING  PAPER
  Any analysis of  the  impact  of nonpackaging
papers on solid wastes would be incomplete without
some discussion of the methods by which these pa-
pers are disposed of. There  are five basic methods,
three  of  which are  important to the disposal of
nonpackaging papers discussed in this report.  The
three most important methods are given first. Paper
quantities judged to  be in the latter two  categories
were excluded from the waste calculation developed
in the  analysis.
   (1)  Disposal in recognizable  bulk. This classifi-
cation  applies to most of the nonpackaging grades
and is  the most important. It includes all paper and
paper products that are recognizable as such when
they are  discarded  Examples  are newspaper,  peri-
odicals, office  forms,  business papers, and tissue
paper.
   (2)  Disposal by recycling. This is mill-consumed
paper and paperboard and does not enter the  solid
waste stream, because it is recycled for use as a raw
material in the manufacture of more paper and pa-
perboard. In this analysis it has been shown as  a net
deduction from the total paper discarded  in any one
year.
  (3)  Disposal  by water carried systems.  Paper
normally disposed of in municipal sewer  systems
is included here. The only item of significance in
this  study  is toilet tissue, a portion  of which is
digested during treatment, but which also may enter
solid waste as a component of sewage plant  sludge.
  (4)  Disposal  in secondary form. This mode ap-
plies to paper used in other products. The paper is
generally not recognized as  such  when  it reaches
the disposal stage. Typical products of which paper
is a hidden part are shoes, electrical cable, and  vul-
canized rubber products. This  mode  also includes
paper  that becomes  a part of  solid waste  usually
classified separately. Thus, construction paper  and
construction  board normally end up  in building
rubble, and automobile panel board ends up as a
part of scrap automobiles. None of the paper  and
paperboard grades classified in this mode have been
included  in  the  solid waste quantities  calculated
for 1966 and 1976. They were  classified under the
diverted category.
   (5)  Disposal by burning in  use. This mode ap-
plies to a very  small quantity  of paper products,
primarily  to  cigarette papers.
                                                                                           69

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                                IN  SOLID  WASTE MANAGEMENT
                                            75
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76
                                    NONPACKAGING PAPER
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Enviror~=:-ri'T>l 7.-' ''GetIon Agenoy
Li- -•..;,  .  . ,: a '•
1 North i.'.ie.'iLi.' Drive
Chicago,  Illinois   60606

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