United States
Environmental Protection
Agency
Robert S. Kerr Environmental
Research Laboratory
Ada OK 74820
Research and Development
EPA-600/S2-84-024 Mar. 1984
Project  Summary
A  Guide  to  the  Selection  of
Materials  for  Monitoring  Well
Construction and  Ground-Water
Sampling

Michael J. Barcelona, James P. Gibb, and Robin A. Miller
  The project was initiated to supplement
and update existing guidance documents
for effective ground-water monitoring
efforts. The areas of primary concern
were the potential sources of errors in
chemical analyses of subsurface samples
caused by well construction and sampling
materials, techniques or procedures. A
critical review  of the literature was
conducted on monitoring natural waters,
materials' performance, data and unpub-
lished information on the success of
various ground-water monitoring tech-
niques. The results of the  literature
review were collected  and reviewed by
a panel of experts from  government
agencies,  private hydrological consult-
ing firms, the manufacturing industry
and national standards organization.
The publication  consists of a thorough
discussion of ground-water monitoring
strategies, requirements, and pitfalls. It
concludes with a detailed treatment of
the costs and benefits of recommended
monitoring design criteria.
  The principal conclusions of the work
support the use  of proven noncontami-
nating well construction and sampling
procedures employing materials' selec-
tion  appropriate to the  information
needs of the monitoring plan. It further
demonstrates that the use of more
sophisticated techniques and more
expensive, sturdy materials for well
construction and sampling can be cost-
effective even for short-term (5-year)
monitoring projects. The  penalties
involved in sample reanalysis or gener-
ating unreliable information can be
eliminated through careful planning
and design. The second phase of the
project, in progress, consists of field
performance  tests of the materials'
recommendations in the selection
guide.
  This Project Summary was developed
by EPA's Robert S. Kerr Environmental
Research Laboratory, Ada, OK, and the
Environmental Monitoring Systems
Laboratory, Las Vegas, NV. to announce
key findings of the research project that
is fully documented in a separate report
of the same  title (see Project Report
ordering information at back).

Introduction
  Ground-water monitoring techniques
drew little scientific attention  until the
mid 1970's.  Frequently, research on
subsurface processes and chemical
monitoring adopted procedures or practices
developed for  surface-water monitoring
applications. The inherent difficulties in
obtaining  "representative" samples of
aquifer materials or ground water have
compounded the interpretation of analyti-
cal data. Improvements in the sensitivity
and performance of analytical methods,
particularly for organic compounds
increased the demand for reliable sample
collection. In the past decade the scientific
basis for collecting reliable ground-water
data  has improved and it remains an
active area of  research.
  Various aspects of ground-water
monitoring network design and implemen-
tation have been treated in detail  in a
number of publications as well as in the
open literature. However, the biases in-
troduced into  analytical data by various

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drilling or sampling techniques and the
choice of materials used in these applica-
tions have not  been systematically
reviewed. Since much of  the available
information was unpublished or scattered,
the project plan included the use of letter
solicitations  to  active researchers  in
ground-water monitoring or research. A
panel of representatives from government,
industry, private enterprise and a nation-
al standards organization was assembled
to develop guidance for monitoring
personnel, regulatory agency staff and
interested scientists. The major objective
was to identify proven non-contaminat-
ing  drilling, well  construction,  and
sampling  techniques  for  ground-water
monitoring.
  The literature review  included all
English-language and selected foreign
publications in  a variety of data-bases,
including: Chemical Abstracts, Selected
Water Resource Abstracts, Pollution Ab
Abstracts, Enviroline, Compendex (Engi-
neering), Metadex (Metals  Abstracts/Al-
loys Index), Rapra (Rubber and Plastics
Research Association), and the National
Ground Water Center Data Base. Approxi-
mately 600 references were received in
full version for  evaluation  purposes. The
limited response received from the  letter
solicitation proved to be fruitful  in un-
covering important unpublished findings
relevant to the study.

  The literature on monitoring network
design, well construction,  and sampling
techniques was critically reviewed with
emphasis on techniques that  cause
minimal  disturbance to the subsurface
environment  and permit faithful sample
collection and transfer mechanisms. A
short discussion of the  nature  of the
subsurface environment was included to
establish some of the demands that must
be met in order to obtain representative
water samples.

  Materials' chemical compatibility data
under various types of exposures were
categorized for potential effects  on the
integrity of water samples in contact with
well  casing,  pump parts,  and transfer
tubing.  Exposures were categorized in
four groups, approximating the types of
ground water or  contaminated ground-
water mixtures that have been encountered
in monitoring efforts. These categories
were inorganic buffered water at pH 5,
organic-acid anion buffered water at pH
5, high  dissolved solids acidic  ground
water and various organic/water mixtures.
The potential for deleterious effects on
materials used for  well construction or
sampling applications was scored  as
unlikely, likely under some conditions, or
probable (that is, material is not recom-
mended  on  a  three-point scale). Rigid
materials and flexible materials were
rated relative to Teflon®, which was con-
sidered  the  ideal  material  for  critical
applications.

  The literature data on potential materi-
als'  effects on  analytical  data were
supplemented  by documented field re-
sults for various well casing, pump, and
tubing types. Further,  analytical method
performance (accuracy and precision) for
common monitoring parameters and pri-
ority pollutant determinations were com-
piled to serve as benchmarks for the poten-
tial magnitude of sample collection errors.

  Costs of conducting ground-water
monitoring programs were analyzed
from the perspective of both the informa-
tion  needs and the selection of rigid, well
casing materials. A sample monitoring
effort consisting  of one-  and five-year
operation of four well networks employ-
ing  rigid PVC,  Teflon® and stainless
steel casing materials with increasing
analytical detail  was included. A result-
ing  analysis was  discussed to support
the  use of recommended materials for
the specific goals of the monitoring plan.
 Conclusions
  Ground-water monitoring is conducted
 in  response  to  major governmental
 legislation (RCRA, CERCLA,  etc.)  and
 agency regulations.  Source monitoring
 may  be categorized  as  detective or
 interpretive, depending upon information
 needs before  or after a contaminant
 release has been detected. Monitoring for
 specific research into subsurface pheno-
 mena and ambient monitoring for resource
 evaluation also are purposes for which
 sampling networks are implemented.
 Regardless  of the information  needs,
 recommended minimum planning  and
 design details must be considered before
 network implementation. For good program
 performance, the involvement of profes-
 sional hydrogeologists, chemists, labora-
 tory and field personnel and the director
 of  the monitoring effort  should be
 encouraged.  The  monitoring  design
 should be planned with careful consider-
 ation of the hydrogeologic conditions and
 analytical parameters  of interest in all
 subsequent  decisions. Flexibility is the
 most important aspect of the design. It is
 necessary to maximize the usefulness of
 preliminary data collection and allow for
 future expansion if the  goals of the
 monitoring program are expanded.
Well Installation                   j
  Well drilling and construction technol- 1
ogies are available to establish sampling
points  with minimal disturbance of the
subsurface or interferences with analytical
determinations. Hollow-stem auger, air-
rotary, cable tool or inorganic mud rotary
drilling techniques are preferred. Careful
well completion methods and proper well
development procedures should be  used
in conjunction with  an appropriate
drilling method. The time necessary for
proper well development can save
considerable time and effort by reducing
difficulties in pumping and filtering turbid
samples. Manufactured screen materials
of proper slot sizes are recommended
over hand-sawn slits.

Sampling
  Sampling gear  should  be selected so
that disturbance of the actual concentra-
tions of chemical constituents of interest
is reduced.  Pumps or other collection
mechanisms are available which minimize
gas exchange and faithfully transfer wa-
ter samples to storage vessels. Materials'
selection for components that contact the
water in sampling operations is critical to
the elimination of bias,  imprecision or
interferences in subsequent analytical
results. Simple mechanisms that reduce
the potential for human error should be m
chosen and  manufacturers' claims or ™
recommendations must be carefully
evaluated for each specific application.
No-gas  contact bladder pumps  and
various grab-sample mechanisms are
preferred for  sampling  ground water for
volatile chemical constituents as well as
pH and oxygen sensitive analytes. Sampling
errors are  not  correctible through field
blanks, standards, or procedural standards.
Research on sampling methods  and
procedures is needed.


Rigid Materials
  Materials for well casing, pump and
sample transferlines must be chosen for
specific hydrogeologic conditions and the
analytes of interest. Well casing materials
must retain their structural integrity and
maintain a low analytical error rate for
long periods of time. Exposure conditions
can vary in time or by location. Compatibil-
ity with natural ground-water conditions,
as well as waste/groundwater mixtures,
should be carefully evaluated. The order
of preference for various rigid well casing
materials is shown  in Table 1  with
recommendations for specific applications.
Although PVC well casing is durable and
inexpensive, the potential for interference
from  leaching or adsorption of organic

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Table 1.    Recommendations for Rigid Well Casing Materials
                           fin decreasing order of preference)
    Material
                 Recommendations
Teflon®
  (flush threaded)
Stainless Steel 316
  (flush threaded)
Stainless Steel 304
  (flush threaded)
PVC
  (flush threaded)
  other noncemented
  connections, only NSF*
  approved materials for
  well casing or potable
  water applications
Low-Carbon Steel

Galvanized Steel

Carbon Steel
Recommended for most monitoring situations with detailed
organic analytical needs, particularly lor aggressive, organic
leachate impacted hydrogeologic conditions.  Virtually an
ideal material for corrosive situations where inorganic
contaminants are of interest.
Recommended for most monitoring situations with detailed
organic analytical needs, particularly for aggressive, organic
leachate impacted hydrogeologic conditions.  Virtually an
ideal material for corrosive situations where inorganic
contaminants are of interest.
May be predisposed to slow pitting corrosion in contact with
acidic high  total  dissolved solids aqueous solutions.
Corrosion products limited mainly to Fe and possibly Cr and
Ni.
Recommended for limited monitoring  situations where
inorganic contaminants are of interest and it is known that
aggressive organic leachate mixtures will not be contacted.
Cemented installations have caused documented inter-
ferences. The potential for interaction and interferences
from PVC well casing in contact with aggressive aqueous
organic mixtures is difficult to predict. PVC is not recom-
mended for detailed organic analytical schemes.
Recommended for monitoring inorganic contaminants in
corrosive, acidic inorganic situations. May release Sn or Sb
compounds from the original heat stabilizers in the formu-
lation after long exposures.
May be superior to PVC for exposures to aggressive aqueous
organic mixtures. These materials must be very carefully
cleaned to remove oily manufacturing residues. Corrosion
is likely in high dissolved solids acidic environments, partic-
ularly when sulfides are present. Products of corrosion are
mainly Fe and Mn, except for galvanized steel which may
re/ease Zn and Cd. Weathered steel surfaces present very
active adsorption sites for  trace organic and inorganic
chemical species.	
® Trademark of DuPont, Inc.
* National Sanitation Foundation approved materials carry the NSF logo indicative of the product's
 certification of meeting industry standards for performance and formulation purity.
compounds  makes it a  less  desirable
material for organic compound investiga-
tions when aqueous/organic  mixtures
may be encountered. Teflon® and stainless
steel are preferred in these situations, as
well  as for corrosive,  high dissolved
solids'  solutions. PVC also may be
expected to function well under these
conditions.  The use  of  galvanized, low-
carbon or carbon steel is not recommended
in corrosive, acidic environments, since
these  will  corrode  much  faster  than
stainless  steels. Corrosion  of these
materials  results in the formation  of
active sites for  adsorptive  interactions
with both organic and inorganic chemicals.

Flexible Materials
  Similarly, the  flexible materials  for
pump components (bladders) and sample
transfer lines must be carefully chosen in
relation  to the exposures expected and
the analytes of interest, because, compared
to well  casing, these  materials are  in
          close contact  with the  water  samples
          (after well purging).
            Table  2 contains a list  of  preferred
          flexible materials and recommendations
          for their use. Teflon® again is the material
          of choice for most situations, due to its
          inertness and its freedom from nonpoly-
          meric additives. Polypropylene and linear
          polyethylene are recommended over
          flexible  polymer formulations (PVC),
          since  these polyolefins have  better
          chemical  resistance and very low levels
          of additives or plasticizers that will bias
          detailed  organic analytical  procedures.
          The use of the remainder of the materials
          in the  table  should be approached
          carefully, particularly  for prolonged
          contact with aqueous organic mixtures.
          Additional controlled  sorption or leach
          testing  is needed for these materials
          using the same analytical  procedures
          employed for actual ground-water moni-
          toring analytical work.

          Cost Analysis
            Analysis of the cost of implementing a
          four  well  ground-water  monitoring
          network supports the cost-effective use
          of appropriate well construction materials.
          Because additional drilling  is needed  if
          ground-water conditions require more
          chemically-resistant, non-contaminating
          monitoring wells, it makes good sense to
          choose sturdy proven materials in prelim-
          inary work. The cost of a single sample
          reanalysis (when doubtful analytical
          results  are  obtained) alone clearly
          outweighs the choice of less expensive
          materials.  The cost savings in  cheaper
          materials actually results in  greater
          Table 2.   Recommendations for Flexible Materials for Sampling Applications
                                    (In decreasing order of preference)
             Materials
                                                            Recommendations
          Teflon®




          Polypropylene

          Polyethylene (linear)

          PVC (flexible)




          Viton®

          Silicone
           (medical grade only)

          Neoprene
Recommended for most monitoring work, particularly for
detailed organic analytical schemes.  The material least
likely to introduce significant sampling bias or imprecision.
The easiest material to clean in order to prevent cross-
contamination.
Strongly recommended for corrosive high dissolved solids
solutions.  Less likely to introduce significant bias into
analytical results than polymer formulations (PVC) or other
flexible materials with the exception of Teflon®.
Not recommended for detailed organic analytical schemes.
Plasticizers and stabilizers make up a sizable percentage of
the material by weight as long as it remains flexible. Docu-
mented interferences are likely with several priority pollu-
tant classes.
Flexible elastomeric materials for gaskets. O-rings, bladder
and tubing applications. Performance expected to be  a
function of exposure type and the order of chemical resist-
ance as shown. Recommended only when a more suitable
material is not available for the specific use. Actual con-
trolled exposure trials may  be  useful in assessing  the
potential for analytical bias.   	

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   penalties as  the  degree of analytical
   detail increases. Viable  alternatives to
   Teflon® or stainless steel alone in specific
   monitoring applications may be the use of
   either  less expensive material  in  the
   unsaturated  zone,  coupled to better
   materials at  depth  or  paired PVC/SS
   wells to  obtain high quality, unbiased
   inorganic and organic analytical data,
   respectively, from nested installations.
     It  is generally concluded  that more
   careful documentation  of well  siting,
   construction,  completion and sampling
   procedural detail is  called for. This
   information is vital to unequivocal inter-
   pretation of the resulting analytical data.
   Complete documentation would  further
   facilitate  the  timely transfer of  proven
   technology  and practice  to various user
   communities.
          MichaelJ. Barcelona. JamesP. Gibb, and Robin A. Miller are with the Illinois State
            Water Survey. Champaign, IL 61820.
          M. Richard Scalf and Leslie G. McMillion are the EPA Project Officers (see
            below).
          The  complete report,  entitled  "A Guide to the Selection  of Materials for
            Monitoring Well Construction and  Ground-Water Sampling," (Order No. PB
            84-141  779; Cost: $11.50, subject to change} will be available only from:
                  National Technical Information  Service
                  5285 Port Royal Road
                  Springfield,  VA 22161
                  Telephone: 703-487-4650
          M. Richard Scalf can be contacted at:
                  Robert S. Kerr Environmental Research Laboratory
                  U.S. Environmental Protection Agency
                  P.O.Box 1198
                  Ada,  OK 77481
          Leslie G. McMillion can be contacted at:
                  Environmental Monitoring Systems Laboratory
                  U.S. Environmental Protection Agency
                  P.O. Box 15027
                  Las Vegas, NV 89114
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