United States
                    Environmental Protection
                    Agency
Industrial Environmental Research
Laboratory
Cincinnati OH 45268
                    Research and Development
EPA-600/S2-84-030 Feb. 1984
c/EPA         Project  Summary

                    The  Rubber-Processing
                    Chemicals  Data  Base

                    A. Twhigg, E. Helmes, D. Kashiwase, S. Rovito, and K. E. McCaleb
                      This  report  describes  the  work
                    performed on a project to establish a
                    Rubber-Processing  Chemicals  Data
                    Base (RPCDB)  as an extension of the
                    Organic Chemical Producers Data base
                    (OCPDB) which has been maintained
                    by the EPA since 1976.
                      The RPCDB was conceived of as the
                    second in a series of supplements to the
                    OCPDB  to  be focused  on  various
                    sectors of the chemical industry. The
                    first such supplement,  the  Organic
                    Dyes  and  Pigments  Data  Base
                    (ODPDB), is also being developed by
                    SRI  International. Specifications  for
                    the  data  elements  and formatting
                    closely follow the currently employed
                    General Purpose OCPDB Update Forms,
                    with minor modifications eflecting the
                    nature of the entries.

                      Over 300 chemical products  are
                    included  in the RPCDB, representing
                    virtually all the organic chemicals used
                    to process rubber in the U.S. at eco-
                    nomically  significant  levels.  The
                    development of the data base  was
                    started  by using some  of   the
                    information obtained in an earlier study
                    done  by  SRI  for  the  International
                    Agency for Research on Cancer. This
                    study had concerned the exposure to
                    chemical   products  in  the   rubber
                    industry.  Additional  sources  for  the
                    data collected include various on-line
                    data banks, government statistical and
                    research  publications,  standard
                    industry handbooks, and the expertise
                    of the  staff in several ongoing SRJ
                    programs.
                      The entry format was designed to be
                    compatible with  the System  2000®
                    data base management system imple-
                    mented in 1979 and currently in use for
                    the revised OCPDB. When placed on
                    System 2000, retrieval of data will be
possible in the same manner as with the
revised OCPDB,  using a variety of
"key" data elements to correlate the
data needed.
  This Project Summary was developed
by  EPA's Industrial Environmental
Research Laboratory, Cincinnati, OH.
to  announce key  findings  of the
research project that is fully document-
ed in a separate report of the same title
(see Project Report ordering informa-
tion at back).

Introduction
  The  Rubber-Processing   Chemicals
Data Base (RPCDB) was designed to be a
specialized extension of  the  Organic
Chemical Producers Data Base (OCPDB),
focusing exhaustively on a  specific use
area within the chemical industry. The
OCPDB was  originally intended as a
catalog  of  large-volume  industrial
chemicals; it was initiated in 1976 using
a list of 380 chemicals and was revised in
1980  and   expanded  to   include
petrochemical feedstocks,  priority
pollutant  chemicals,  and other  large-
volume products. The RPCDB represents
an  emphasis  distinct from  the existing
OCPDB, since it  is an attempt at a
comprehensive catalog of one specific
industry rather than a cross-industry
comparison  of a  small  number  of
important individual products. It contains
a large number of complex, closely-
related products unused outside of the
industry under examination,  since a
much   lower   minimum volume  was
employed as a basic criterion than in the
OCPDB. Coupled with this is a decrease
in the average amount of data per product
entry,  since  many of the products are
obscure and  the particular industry is
highly proprietary. Data elements which
were sought  but for which information
was seldom or never found included use

-------
volume  and  percent  domestic  use,
Wiswesser  Line   Notations,  specific
figures for annual production volume and
sales,  IPPEU  reference  numbers, and
chemical producer process capacities.

Discussion  and Procedure
  The intent in preparing the RPCDB was
to adhere as closely as possible  to the
model  of the revised OCPDB, given the
somewhat different nature  of the data
available  on rubber-processing  chemi-
cals. Table  1  lists the  data elements
included in the RPCDB.
  Because the requirements of the soft-
ware currently employed in the OCPDB

Table 1.   Data Elements in the RPCDB

Chemical Information	
  Chemical I.D. number
  Chemical name
  CAS number
  New chemical marker
  Priority pollutant marker
  Wiswesser line notation
  NIOSH registry number
  Synonyms

Economic Information	
  Year
  Production  volume
  Unit cost
  Sales value

Use Information
  Chemical or allied product
  Use description
  Amount
  Percent domestic use
  IPPEU reference number
  SIC code
  Product application

Product Process Information	
  Process I.D. number
  Process description (brief)
  IPPEU reference number
  Reaction component
  OCPDB number
  ICPDB number
  Industrial origin
  SIC code
  Other process material
  Process description (extended)

Chemical Producer Information	
  Chemical producer name
  Chemical producer I.D. number
  City location
  State location
  Zip code
  County location
  River basin name
  River basin code
  AQCR code
  Process capacity
  Parent company      	        	
are  more  sensitive  to   field   length
specifications, modifications in the data
elements  were generally not permitted.
(For the ODPDB, different software was
available and a number of field  lengths
had been  increased  and additional data
elements were added.)
  The criteria for inclusion  of chemicals
in  the  RPCDB were  established  in
accordance  with  the  United  States
International Trade Commission (USITC)
definition of minimum commercially sig-
nificant production  as  given  in  the
publication Synthetic Organic Chemicals,
U.S. Production and Sales: 1,000 pounds
annual production for chemicals found in
the rubber-processing chemicals section
of that publication, and 5,000 pounds for
plasticizers,chemical  intermediates,  and
miscellaneous products.  Many  of the
candidates for the  RPCDB were  derived
from an SRI  task on evaluating industrial
exposure to rubber-processing chemicals
performed for the  International Agency
for Research on Cancer (IARC) in 1981.
The list of chemicals developed for IARC
was evaluated with regard to their U.S.
production or importation  levels under
the criteria  given  above for the period
1977-1980.  A  number  of  the  IARC
chemicals believed to be  used  only in
Europe  were dropped, although certain
natural products for which no production
figures  were  available were retained.
Rubber  by-products,  monomers,  and
plasticizers  had been excluded from the
IARC study, but a decision  was made to
include those plasticizers used primarily
for processing rubber in the RPCDB. A
selection  of 22 such plasticizers was
compiled,  bringing the total  candidate list
to 327 products.
  It was found that 53 of the  candidate
chemicals were large-volume products
that had previously been entered in the
OCPDB.  To  avoid  duplicating existing
data, the  only information  gathered for
the RPCDB on these chemicals consisted
of economic updates and synonyms and
end  use   data   specific   to  rubber-
processing applications. The candidates
were  arranged in  structurally-related
groupings for the purpose of data collec-
tion, as they had been in the IARC study
(see Table 2).

The sequence for  data entry was, how-
ever, alphabetical  --  in conformity with
the OCPDB. Five-digit entry ID numbers
were assigned to new products beginning
with  number  20000   in  order  to
distinguish  the RPCDB from the ODPDB,
which used numbers between 10000 and
 18000.
Table 2.    IARC Rubber-Processing
          Chemicals Arranged by Structural
          Class

A.  Nitrogen compounds	
    /. Phenylenediamines
    2, Diphenylamines
    3. Other aromatic amines
    4. Aromatic amine-aldehyde (ketone)
      condensates
    5. Quinolines
    6. Arylguanidines
    7. Alky I amines
    8. Carbamates
    9. Miscellaneous

B.  Sulphur compounds	
    1. Mercaptans
    2. Thiocarbamates
    3. Benzothiazoles
      a. Sulphenamides
      b. Miscellaneous
    4. Xanthates
    5. Sulphides and disulphides
      a. Thioethers
      b. Thiurams
      c. Miscellaneous
    6. Thioureas
    7. Miscellaneous

C.  Oxygen compounds	
    /. Phenols
      a. Carbon-bridged phenols
      b. Alkylated phenols
      c. Aminophenols
      d. Hydroquinones
      e. Miscellaneous
    2. Quinones
    3. Carboxylic acids and salts
    4. Anhydrides and esters
    5. Peroxides
    6. Aldehydes and ketones
    7. Alcohols
    8. Miscellaneous

D.  Phosphorus compounds	
    1. Phosphites
    2. Phosphates and phosphonates

E.  Halogen compounds	


F.  Hydrocarbons	
G.  Miscellaneous organic compounds
  As the RPCDB was designed  to  be
completely compatible with the revised
OCPDB, information  on data structure
and accessing have  not been provided
here; the report entitled "The Revised
Organic Chemical Producers Data Base
System," U.S. Environmental Protection
Agency, September 1980, EPA-600/2-
80-164, should be consulted.           A
4

-------
A. Twhigg, E. Helmes. D. Kashiwase, S. Rovito. and K. E. McCaleb are with SRI
  International, Menlo Park, CA 94025.
MarkJ. Stutsman is the EPA Project Officer (see below).
The complete report, entitled/'The Rubber-Processing Chemicals Data Base,"
  (Order No. PB84-149 137; Cost: $8.50, subject to change} will be available only
  from:
        National Technical Information Service
        5285 Port Royal Road
        Springfield, VA 22161
        Telephone: 703-487-4650
The EPA Project Officer can be contacted at:
        Industrial Environmental Research Laboratory
        U.S. Environmental Protection Agency
        Cincinnati, OH 45268
                                             AUS GOVERNMENT PRINTING OFFICE 1984-759-015/7313

-------
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
     BULK RATE
POSTAGE & FEES PAIC
       EPA
  PERMIT No  G-35
Official Business
Penalty for Private Use $300
        ?,.«&«£<
                                       .GENCX

-------