United States Environmental Protection Agency Industrial Environmental Research Jf ^^ Laboratory " Cincinnati OH 45268 Research and Development EPA-600/S2-84-079 May 1984 Project Summary Estimating Costs of Granular Activated Carbon Treatment for Water and Wastewater Glenn DeWolf, Robert Hern, and Paul Storm The full report discusses design con- siderations and presents system module costs for conceptual cost estimating of granular activated carbon systems for water and wastewater treatment. It illustrates the development of total system costs using the system module costs. This Project Summary was developed by EPA's Industrial Environmental Re- search Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Background Granular activated carbon (GAC) is used to treat drinking water supplies and municipal and industrial wastewaters. GAC is also used as a treatment tech- nology for water contaminated as a result of uncontrolled chemical waste disposal. Interest in GAC treatment for these applications stems from a need to reduce concentrations of toxic and other objec- tionable organic compounds harmful to human health and the general environ- ment. GAC ca n reduce the concentrations of certain organic materials to lower levels (at an acceptable cost) than might be achievable for these materials using other technologies. As with other environmental control technologies, costs for meeting treatment objectives must be taken into account in policy planning. This is especially true today, as more emphasis is being placed on cost/benefit analysis as a tool in guiding regulatory policy. In addition, operating facilities subject to regulation also need to evaluate costs. Design Considerations/ Cost Estimates The full report provides a data base for preparing conceptual estimates to aid in policy planning, technology assessment, and cost evaluations of facilities. Section 2 describes the background for GAC use in three application areas: drinking water, municipal wastewater, and industrial wastewater treatment. The approach for compiling and developing cost data is discussed. The scope and limitations of the report are also defined and a brief review of previously published cost information is provided. The relation- ship of the present work to previous work is discussed; graphs comparing results of this report with previous work are pro- vided. Section 3 highlights design considera- tions for GAC systems. Types of carbon systems are identified and defined in terms of process modules. These modules are the basis for the modular costs and system cost estimates presented in later sections of the report. The overall features of GAC systems are discussed and major design parameters examined for the three major functional segments of a carbon adsorption system: adsorption, carbon regeneration, and carbon storage and transfer. The discussion in Section 3 is necessary to ensure proper interpreta- tion and use of the cost data of Sections 4 and 5. ------- Section 4 contains modular cost data. Direct capital costs and processing ex- penses, as defined by Items 11 and 70 in a report by Uhl1, are presented for the process modules defined in Section 3. For each process module in Section 4, there is a brief description, a listing of the design basis and assumptions for the cost data presented, a schematic figure of the moddle, where appropriate, and cost graphs:' In Section 5, the modular costs of Sectfbn 4 are combined and developed into system costs. A "typical" system from each application area is used as an example1. A sensitivity analysis of one of the systems shows how major design variables can affect costs. The user can prepare individualized estimates and sensitivity analyses using the procedures illustrated by these examples. • Appendices to the full report provide miscellaneous technical data and con- version factors. Reference 1. Uhl, Vincent W. A Standard Pro- cedure for Cost Analysis of Pollution Control Operations. Vol. I. User Guide, EPA-600/8-79-018a (NTIS Order Number PB80-108038). Vol. II. Appendices, EPA-600/8-79- 018b (NTIS Order Number PB80- 108046). GlenDeWo/f, Robert Hern, and Paul Storm are with Radian Corporation, Austin, TX 78759. Alden G. Christiansen is the EPA Project Officer (see below). The complete report, entitled "Estimating Costs of Granular Activated Carbon Treatment for Water and Wastewater," (Order No. PB 84-178 656; Cost: $22.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted afi Industrial Environmental Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 U S GOVERNMENT PRINTING OFFICE; 1984 — 759-015/7682 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 Hb 0000529 U 5 tNViK KtblUN 5 UttKAKY 230 6 utARauR'M CH1CAGU IL AbtiMCY ------- |