United States Environmental Protection Agency Municipal Environmental Research Laboratory Cincinnati OH 45268 Research and Development EPA-600/S2-84-133 Sept. 1984 SER& Project Summary In Situ Analysis of Corrosive and Passive Surfaces by Laser- Excited Raman Spectroscopy Chris W. Brown From both laboratory and field invest- igations it has been found that protective films can be formed or deposited on lead and asbestos-cement pipes. The purpose of the present project was to determine the chemical and/or crystalographic composition of surface films on these pipes. Both laboratory and field samples of lead were investigated by Raman and infrared spectroscopy. A number of laboratory samples were investigated in situ using laser-excited Raman spectroscopy. A limited number of field samples of asbestos-cement pipes were studied using infrared spectroscopy. In addition, surface films from field sam- ples of galvanized iron pipes were measured. The results on lead pipes indicate that the surface films are primarily composed of lead monoxide, PbO. This compound exists in two crystalograph- ic forms, orthorhombic and tetragonal. The latter should be the stable form under ambient conditions; however, orthorhombic is "stabilized" by some types of impurities and is the dominant form present at pH values below 7. Due to its unstable nature, orthorhombic PbO has a strong tendency to enter the water column. The stable tetragonal form of PbO was observed at pH values greater than 7.5. This form appears to be much more protective of the surface, i.e., it acts as a protective film. Variations in the chemical composi- tion of asbestos-cement pipes make it impossible to identify the composition of surface films using spectroscopic techniques; however, surface films on field samples of galvanized iron were identified as zinc carbonates using jnfrared spectroscopy. This Project Summary was developed by EPA's Municipal Environmental Research Laboratory. Cincinnati, OH, to announce key findings of the research project that is fully document- ed in a separate report of the same title (see Project Report ordering informa- tion at back). Introduction Drinking water is often transferred to homes and businesses through pipes made of lead or asbestos-cement. These materials are durable and are ideal for fabricating pipes; however, both lead and asbestos present known health hazards. Under certain conditions, lead pipes can corrode and lead enters the water. Moreover, in asbestos-cement pipes, the cement can corrode allowing the asbestos to enter the water. The purpose of the present project was to identify the composition of films formed on lead and asbestos-cement pipes that were subjected to a number of different aqueous treatments. Visible films either form or they are deposited on these pipes. These films can be part of the corrosion process or they can be protective, i. e., inhibit further corrosion. Our goal was to correlate the composition of these films and the rate of corrosion with the experimental conditions. Procedure Eleven laboratory experiments were performed on lead systems for a duration of 1 to 47 days; experimental conditions for the experiments are summarized in Table 1. Seven of these experiments were ------- Table 1. Summary of Flow-Thru Cell Experiments Experiment Type of No. Cell Duration Days Conditions 1 Small 1 Distilled water 2 Small 8 Tap water, pH = 5, hardness = 12 mg/L 3 Small 28 3/1 Distilled/Tap, alkalinity = 4 mg/L andpH = 9.5 (with NaOH) 4 Small 10 3/1 Distilled/Tap, alkalinity = 4 mg/L and pH = 10.5 5 Large 34 3/1 Distilled/ Tap, alkalinity = 4 mg/L and pH = 9 3 6 Small 29 3/1 Distilled/Tap, alkalinity = 4 mg/L andpH = 9.0 with 100 ppm phosphate added as buffer. 7 Large 34 3/1 Distilled/Tap, alkalinity = 4 mg/L and pH = 8.0 with phosphate buffer 8 Small 24 3/1 Distilled/Tap, alkalinity = 4 mg/L, 1000 ppm phosphate, pH = 70.4 (with NaOH) 9 Small 14 .3/1 Distilled/Tap, alkalinity = 4 mg/L, 50 ppm phosphate, pH = 8.6 70 Large 47 3/1 Distilled/Tap, buffered with phosphate to pH = 7 8 11 Large 40 3/1 Distilled/ Tap, alkalinity = 4 mg/L, pH = 8.4 with NaOH performed with a small flow-thru cell using 1 -inch-square lead coupons as the test samples and a 2-liter water reservoir. Four experiments were performed with 1 -inch OD lead pipes as the test sa/nples. In these experiments, water was pumped through the pipes from a 100-gal reservoir. Raman spectra of test samples in both the flow-thru eel Is were measured in situ, i.e., the cell was inserted into the Raman spectrometer and spectra of the surfaces were measured without removing the samples from the cell. Infrared spectra of surface films were measured by scraping off some of the surface film and forming a KBr pressed pellet. Raman spectra were measured using a Coherent Radiation Laboratory* Argon- ion laser emitting at 488 nm or 514.5 nm, a Spex Industries Model 1401 double monochromator, and photon counting detection Infrared spectra were meas- ured on a Beckman Model 4260 Infrared Spectrometer. Corrosion rates were determined in mils per year using the PAIR technique on a Petrolite Corporation Model M-3010 Corrosion meter. A number of field samples of lead, asbestos-cement, and galvanized pipes •Mention of commercial products or trade names does not constitute endorsement or recommenda- tion for use were also analyzed. Where possible Raman spectra were measured; however, the scrapings from a number of samples were analyzed by infrared spectroscopy Results and Discussion Lead Pipes One of the goals of this project was to show that similar results could be obtained using a miniature flow-thru cell with small lead coupons or a large flow- thru cell with 1-inch OD lead pipes. Before initiating the project, we knew that it would be much easier to measure Raman spectra of samples in the small cell but we were not sure the results would be the same as those obtained in the large system. By the end of the project, we were convinced that identical results would be obtained with both systems. This was confirmed by the similarities in the corrosion rates and Raman spectra of the surface species. The analytical results on lead pipes indicate that corrosion is minimized when tetragonal PbO is formed on the surface. Tetragonal PbO is the thermodynamically favored form at temperatures below 488°C; however, the other crystallographic form, orthorhom- bic PbO, is genera.lly observed. The orth- orhombic form may appear for a number of reasons: it is apparently stabilized by impurities, which will be present in every "real" system; it also appears to be produced in the decomposition of other oxides, e.g., Pb304. Orthorhombic PbO is less protective of the surface and apparently corrodes away, i.e., gets into the water system. Some of our earlier results indicated that orthorhombic PbO may be formed in solution and redeposited on the surface. Under conditions favoring the formation of orthorhombic PbO, the oxide was found on the surface of a Pt reference electrode in the same container. Under conditions favoring tetragonal PbO, this oxide was observed only on the surface of the working lead electrode. In the present program, our goal was to determine those chemical conditions that produced tetragonal PbO by using Raman spectra to monitor the surfaces. In addition, we used Raman to identify any other oxides or compounds present on a surface. Orthorhombic PbO was produced in experiments 1 and 2 when the pH was < 7. In both experiments, a precipitate was formed, although this was more pronounced at the lower pH 1. In experiment 2, the pH of the aqueous medium was increased to 7.5 after the fifth day, and the Raman spectrum of the surface was that of tetragonal PbO. The other nine experiments were performed over the pH range of 8 to 10.5 In every case, tetragonal PbO was identified as a component of the surface film. In addition, the spectrum of lead carbonate was observed in experiment 5 and there was an indication of a small amount of orthorhombic PbO in experi- ment 6 at day 12, which seemed to in- crease by day 34. The corrosion rates for this experiment ranged between 1 and 2 mils per year, which was significantly higher than other experiments. It is difficult to explain the results in experi- ment 6 since similar conditions produced tetragonal PbO in other experiments. In experiments 6 through 10, phosphate was added as a buffer. With the exception of experiment 6, adding phosphate lowered the rate of corrosion at lower pH values. For example, the lowest overall rates were obtained in experiment 7 with pH = 8 and phosphate buffer. In this case, the rate was > 0.5 mpy only on one day. These results are very optimistic. The general tendency of the corrosion rates was to start high, decrease for several days, increase rapidly, and start to decrease again. In each experiment, there was a considerable amount of oscil- lation, i.e., increases and decreases in the ------- corrosion rate. We suspect that initially a film freely forms on the bare metal. As the film becomes thicker, the rate decreases. At some point, the film becomes too thick and some of it flakes off, causing an abrupt increase in the rate. As more film forms on the surface, the rate decreases again. Specific correlations between the corrosion rate and Raman spectra could not be found. For example, it was not possible to correlate the oscillations in the corrosion rate with Raman spectral intensities. Typically, the Raman intensi- ties increased with the time of the experiment, although there were some significant changes in intensities. Gener- al correlations between corrosion and Raman spectra could be seen For example, the corrosion rates were higher than expected in experiment 6, and orthorhombic PbO was observed. Although conditions do not favor either of these, they correlate well together. In summary, it appears that the tetragonal form of PbO is the more stable and protective form of the lead oxides. The rate of corrosion is decreased considerably when tetragonal PbO is present. The only apparent difficulty with the formation of tetragonal PbO is that the film may become too thick and flake off. The evidence of this flaking is not conclusive; however, it does seem reasonable in light of the fluctuations in the rate of corrosion. Tetragonal PbO was formed and the fluctuations were minimized with a phosphate buffer and pH of 8.0. In addition to measuring in situ Raman spectra of laboratory experiments on lead, Raman spectra of seven field samples of lead pipes supplied by EPA were measured. Some samples contained tetragonal PbO, others contained orthorhombic PbO From the information supplied, it appeared that the tetragonal form was produced at higher pH values, or with phosphate buffer, or with both. Asbestos-Cement Pipes Fifteen field samples of asbestos- cement pipes were also supplied by EPA. We were unable to obtain adequate Raman spectra of surface films. Moreover, we could not obtain Raman spectra of scrapings from the surface. We were able to measure infrared spectra of the scrapings pressed into KBr pellets. Our intentions were to determine the differences between spectra of "coated" surfaces and those of clean surfaces. However, differences between spectra of clean surfaces were as great as the differ- ences between clean and "coated" surfaces. Thus, reasonable comparisons could not be made. Galvanized Iron Pipes Five galvanized pipe samples were also supplied. Again, we had difficulty in obtaining Raman spectra. Good infrared spectra were, however, obtained. Since we knew that carbonate was present in some of these samples, we measured the spectrum of zinc carbonate as a standard. Comparison of this spectrum with those of the field samples indicated that zinc carbonate was the major component in two samples and was present to a lesser extent in the other three samples. Conclusions The results on both laboratory and field samples of lead suggest that corrosion is reduced at high pH values, or with the addition of phosphate buffer, or with both. The reduction in the corrosion rate correlates with the formation of the more stable tetragonal form of PbO. At lower pH values, the presence of carbonates seems to influence the formation of the less stable orthorhombic crystalline form of PbO. The only major concern about the formation of tetragonal PbO is that under certain conditions the films can become rather thick and flake off. However, there is no direct evidence that this happens. Raman spectroscopy proved to be an ideal analytical method for monitoring the composition of filmson lead, although it was not effective on asbestos-cement or galvanized iron pipes. We circumvent- ed this problem by measuring infrared spectra of surface films on these materials after scraping film from the surface. Infra red spectra were very useful in identifying the composition of films on the galvanized pipes as zinc carbonate. The general conclusions from this project suggest that lead corrosion can be at least reduced with higher pH values or with the addition of phosphate buffers Moreover, the spectroscopic results support the use of these molecular spectroscopic techniques for identifying the compositions of surface films The full report was submitted in fulfillment of Contract No. R806686 010 by the Seattle Water Department under the sponsorship of the U.S. Environment- al Protection Agency. Chris W. Brown is with Department of Chemistry, University of Rhode Island, Kingston, Rl 02881 Marvin C. Gardels is the EPA Project Officer (see below). The complete report, entitled "In Situ A nalysis of Corrosive and Passive Surfaces by Laser-Excited Raman Spectrometry," fOrder No. PB 84-229 756; Cost: $14.50, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield. VA22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Municipal Environmental Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 ~tf U S GOVERNMENT PRINTING OFFICE, 1984 — 759-015/7805 ------- United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 ------- |