United States Environmental Protection Agency Atmospheric Research and Exposure Assessment Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S3-89/023 Sept. 1989 f/EPA Project Summary Annual Report on Performance Audit Results for POHC Testing During RCRA Trial Burns R. K. M. Jayanty, S. B. Tompkins, and G. B. Howe Audit material containing Principal Organic Hazardous Constituents (POHCs) have been developed by the U.S. Environmental Protection Agency (EPA) for use by federal, state, and local agencies or their contractors to assess the accuracy of measurement methods during RCRA trial burn tests. Audit materials are currently available for 27 gaseous organics in five, six, seven and nine component mixtures at parts-per-billion levels (7 to 10,000 ppb) in compressed gas cylinders in a balance gas of nitrogen. The criteria used for the selection of 28 gaseous organic compounds is described. Stability studies indicate that all of the organics tested (with the excep- tion of ethylene oxide and propylene oxide below 10 ppb levels) are stable enough to be used as reliable audit materials. Subsequent to completion of the stability studies, 129 performance audits have been conducted with the audit materials to assess the accu- racy of the Volatile Organic Sampling Train (VOST) and bag measurement methods during or prior to RCRA trial burn tests. The results of those audits and a summary table of the audits conducted for each POHC and the measurement system audited is described in this report. The audit results obtained with the audit gases during or prior to RCRA trial burn tests are generally within ±50 per- cent of the audit concentrations measured by Research Triangle Institute. This Project Summary was devel- oped by EPA's Atmospheric Research and Exposure Assessment Laboratory, Research Triangle Park, NC, to an- nounce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The determination of POHC at trace levels (<50 ppb levels) during hazardous waste trial burn tests requires sophisticated sampling and analysis sys- tems. Agency personnel responsible for trial burn tests need to be concerned about the accuracy of POHC measure- ments. Accuracy of such measurements may be assessed by conducting a performance audit. A performance audit is a quantitative assessment of the accu- racy of a measurement system. When a performance audit is conducted during or prior to a hazardous waste trial burn test, it provides an assessment of the meas- urement accuracy and indicates the presence of any bias for the combined sampling and analysis system. The Quality Assurance Division of US EPA's Atmospheric Research and Expo- sure Assessment Laboratory has initiated a program to supply audit materials for use during hazardous waste trial burn tests. The Research Triangle Institute (RTI), under contract with US EPA, is the principal organization for development of audit gases and coordinating subsequent audits using these gases. The main objectives of this program are: (1) to evaluate the quality of measurements made by federal/state/local agencies, or their contractors, by using ppb gas cylinders for performance audits to assess the relative accuracy of source measurement systems during hazardous waste trial burn tests; (2) to verify the ------- manufacturer's certified analysis of the multicomponent gas mixtures; (3) to determine the stability of the gas mixtures over time; and (4) to develop new audit materials as requested by EPA. Currently, 28 gaseous compounds selected on the basis of the anticipated needs of US EPA's Office of Solid Waste and Office of Air Quality Planning and Standards have been investigated for suitability as audit materials. Table 1 lists the 28 organic compounds and the concentration ranges currently available in the ppb level cylinder gases. The balance gas for all gas mixtures is nitrogen and the cylinder construction material is aluminum. A summary of the performance audits conducted during or prior to RCRA trial burn tests has been described in this paper. Criteria Used for Selection of Organic Compounds In I983, EPA initiated a program to develop ppb cylinder gas standards con- taining hazardous organic compounds that could be used to audit volatile POHC measurement systems during trial burn tests. Through 1985, three mixtures of ppb cylinder gases were developed which are shown in Table 1. The criteria used by EPA for selecting various organic compounds in the three mixtures (Group's I, II and III) are described in a separate publication1. On the basis of the experience of EPA's Air and Energy Engineering Research Laboratory (AEERL) with RCRA trial burn testing, five, nine, and seven compound gas standards were developed during 1983 to 1985. Several compounds were included Table 1. Auditing POHC Measurements" Group II Group 1 Compounds Compounds Group III Compounds Group IV Compounds Carbon tetrachloride Trichloroethylene Chloroform i ,2-dichloroethane Perchloroethylene 1,2-dibromoethane Vinyl Chloride Benzene Acetonitrile Trichloro- flouromethane (F-11) Dichloro- diflouromethane (F-12) Bromomethane Vinylidene chloride 1,1,2-tnchloro- 1,2,2-tnflouro-ethane (F-113) 1,2-dichloro- 1,1,2,2-tetra- flouroethane (F-114) Acetone 1,4-Dioxane Chlorobenzene Toluene Acrylomtrile 1,3-Butadiene Ethylene oxide" Methylene chloride Propylene oxide"" Ortho-xytene Methyl ethyl ketone Pyndine" 1,1,1 -trichloro-ethane Group I Ranges 7 to 90 ppb 90 to 430 ppb 430 to 10,000 ppb Group II Ranges 7 to 90 ppb 90 to 430 ppb Group III Ranges 7 to 90 ppb 90 to 430 ppb Group IV Ranges 7 to 90 ppb 430 to 10,000 ppb 'All gas standards are in a balance gas of nitrogen. The concentration of pyridine is not certified due to severe analytical difficulties. "" The concentration of this compound in the 7 to 90 ppb range cylinders is not certified due to stability problems. in the same cylinder with the idea the the same gas cylinders could be used t audit more than one POHC during trie burn tests. In 1986, a six-compound Group IV ga standard was developed, The selection c the six organic compounds for Group I' was based on EPA health ris assessment studies plus input from state agency. The compounds include in Group IV are also shown in Table 1. Selection of Compound Concentrations for Audit Materials The gas standards were initially deve oped at two concentration ranges to aud the two prevalent test methods for volatil POHCs. The 7 to 90 ppb and 90 to 43 ppb concentration ranges were selecte for the Groups I, II, III and IV gas stanc ards to audit POHC measurement during RCRA trial burn tests; the (owe range standard is used to audit VOS1 measurements, and the higher ga: standard is used to audit bag sampling measurements. Later, Group I and l\ standards in the 430 to 10,000 ppl concentration range were added. Thes< standards were added because th< RCRA regulation requires a Destructioi and Removal Efficiency (ORE) of at leas 99.99 percent but does not regulate < maximum emission rate for the POHCs Therefore, some source testers hav< received approval to conduct the tria burn test in such a manner that POHC concentrations in stack emissions arc about 1000 ppb. Trial burn tests of thii higher concentration (i.e., 1000 ppb reduces considerably the effect o atmospheric POHC contamination on th< VOST measurement system, compare* to trial burn test where the POHC stacl emissions are on the order of 10 to 51 ppb concentrations. Performance Audit Procedure As stated previously, the EPA (througl RTI) supplies cylinder gases containini selected POHCs for audit upon reques from federal, state, or local agencies o their contractors. The contractors must however, be performing hazardous wast trial burn tests on behalf of EPA or on< of these other agencies to qualify for th< performance audit. In fact, the VOS' method described in the EPA manua SW-846 specifically requires an audi during the trial burn2. A performano audit must be conducted simultaneous! with the actual planned test. A pei formance audit prior to a trial burn test t ------- ssess the proficiency of the measure- ent system (including the sampling and analytical personnel) is recommended but not required. When a request is received, the cylinder pressures are measured and the cylinders are shipped by overland carrier. When a cylinder gas is used to audit the VOST system for a trial burn test, an aluminum suitcase is also sent. The aluminum suitcase contains a gas regu- lator, glass manifold with heating tape, and necessary tubing and fittings to draw the cylinder gas sample into the glass manifold. The audit gas is then drawn at atmospheric pressure from the manifold into the VOST system. A letter is included with the audit cylinder which gives general instructions for conducting the audit. The audit results are reported to the agency (federal, state, or local) coordinator requesting the audit. There is no charge to the user except the cost of returning the audit cylinder and aluminum suitcase. Performance Audit Results and Discussion As of September, 1988, 268 perform- ance audits have been initiated using ppb audit gases. Of these 268 ppb audits, 129 audits have been initiated to assess the accuracy of measurement methods (VOST or bag for sampling and GC/MS or GC with specific detector for analysis) during or prior to hazardous waste trial burn tests. Of the 129 RCRA audits, 122 are complete and the results are sum- marized in this report. For the 122 completed audits, the frequency each compound was selected for audits is shown. The frequency of audits con- ducted at RCRA trial burn tests on a quarter/calendar year basis since 1984, is shown in Figure 1. It appears from Figure 1 that the frequency of audits has increased since October 1986, due to the mandatory audit requirement included in the VOST method published in SW 8462. Seven of the 26 compounds have been found to be more popular for perform- ance audits. These seven compounds are: carbon tetrachloride, chloroform, per- chloroethylene, vinyl chloride, trichloro- ethylene, benzene, and toluene. Of the 122 audits completed, 100 are by the VOST method, 14 with Tedlar bags, 1 with glass bulbs, 6 by direct injection, and 1 audit is unknown. The majority of the audits employed GC/MS for analysis and only a few used GC with a specific detector, It is very interesting to note that the auditee results for the VOST method are usually within the ± 50 percent accuracy limit stated in the VOST protocol. Stability Studies An ideal calibration standard or audit material should be stable over its total time of usage. Such standards or mate- rials may be considered stable if the results of reanalyses over time fall within the 95% confidence limits of the com- bined uncertainty for the preparation and analysis of the analyte concentrations. To ensure that the concentration of each standard is periodically analyzed for stability, a two-tier stability assessment is conducted. In the first tier, on each standard, the commercial gas manufac- turer conducts a minimum of two anal- yses that are separated by at least 30 days. These analyses were performed to verify that the components in the cylinder were stable at the manufacturing facility before shipment to RTI. The second tier stability assessment involves the periodic reanalysis at RTI. Once a gas standard is received from the gas manufacturer, it is Number of Audits 15- 14 — 13 — 12- 11 — 10- 9 — 7 — s 2- 0 — ; 2 3 4 1984 1 2 3 *! 4 1985 / Ma ludil ndatory 1 1234 1986 1234 1987 1234 1988 Quarter/Calendar Year Audit Initialed Figure 1. Audits conducted in RCRA trial burns. ------- analyzed as soon as possible, then reanalyzed at 2, 6, and 12 months and annually thereafter to determine any change in the gas mixtures. All analyses are performed by gas chromatography (GC) with flame ionization (FID) and/or electron capture detector (ECD), The analysis procedures and the stability data obtained to date for all of the ppb level organic cylinder gases are sum- marized and published in the project report3. An examination of the stability data for many of the organics in the ppb level cylinder gases show the results varied by less than 10 percent over a one to five year period. A gas standard is not available for auditing purposes until the 2-month RTI analysis is com- pleted. If the compounds are not stable during that period, those compounds are not recommended for audits. It appears from the long term stability study, that all the organics tested (with the exception of ethylene oxide and propy- lene oxide at 10 ppb level) are stable enough to be used as reliable audit materials. Summary and Conclusions References Compressed gas cylinders containing 1. 27 gaseous volatile organic compounds at ppb levels have been used success- fully in audits to assess the accuracy of measurement systems, especially those used during hazardous waste trial burn tests. The 28 gaseous volatile organic compounds were selected on the basis of the anticipated needs of EPA's Office 2. of Solid Waste and Office of Air Quality Planning and Standards. Stability studies indicate that all of the organic compounds tested (with the exception of ethylene oxide and pro- pylene oxide at the 10 ppb level) are stable enough to be used as reliable audit materials. One hundred twenty- nine performance audits have been 3. initiated (through September 1988) to assess the accuracy of POHC measure- ment systems used during hazardous waste trial burn tests. Audit results have generally been wtthin ± 50 percent of the RTI measured concentrations. D. J. von Lehmden, "Program Stra- tegies for Standards Development for Hazardous Waste Incineration", presented at the ASTM Conference on Recent Developments in Monit- oring Methods for Toxics in the Atmosphere, July 27-31, 1987, Boulder, Colorado. Volatile Organic Sampling Train, Method 0030, SW-846 Manual (Test Methods for Evaluating Solid Waste, Physical/Chemical Methods), 3rd Edition, available from the Superin- tendent of Documents, U.S. Govern- ment Printing Office, Washington, DC 20402, Document Number 955- 001-00000-1. V. R. Bryant, G. B. Howe, S. B. Tompkins, and R. K. M. Jayanty, "Stability of Parts-Per-Billion Haz- ardous Organic Cylinder Gases and Performance Audit Results of Source Test and Ambient Air Meas- urement Systems" Status Report #5, Research Triangle Institute, October, 1988. R. K. M. Jayanty, S. B. Tompkins, and G. B. Howe are with Research Triangle Institute, Research Triangle Park, NC 27709. D. J. von Lehmden is the EPA Project Officer (see below). The complete report, entitled "Annual Report on Performance Audit Results for POHC Testing During RCRA Trial Burns ," (Order No. PB 89-161 970/AS; Cost: $15.95, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Atmospheric Research and Exposure Assessment Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 EPA/600/S3-89/023 000085833 *|«c«0» M'*1 ------- |