United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S7-86/056 May 1987 Project Summary The NAPAP Utility Reference File for 1980 Edward H. Pechan, James H. Wilson, Jr., and Kristin K. Graves Emission inventory activities within the National Acid Precipitation Assess- ment Program (NAPAP) estimate emis- sions of pollutants of concern to the acid deposition phenomenon. Electric utilities emit a large share of total acid deposition precursor emissions. The purpose of this study was to produce a 1980 utility data base that meets the needs of NAPAP task groups for utility data. Special emphasis was placed on meeting data needs of atmospheric modelers, emissions forecasters, and policy analysts. The product of this analysis, the NAPAP Utility Reference File (NURF) for 1980, now serves as the source of emissions data for the 1980 NAPAP Emission Inventory. It also serves as the source of operating and economic data for utility simula- tion models. Because both fossil and non-fossil units are included, the total number of units is more than 11.000. Utility NOX and SO2 emission estimates made using NURF data for 1980 are 6.5 million and 17.5 million tons. respectively. This Protect Summary was developed by EPA'« Air and Energy Engineering Re- search Laboratory, Research Triangle Park, NC, to announce key findings of the research protect that Is fully docu- mented In a separate report of the same title (see Protect Report ordering In- formation at back). Introduction Components of NAPAP have overlap- ping but not identical data needs; the purpose of this project was to develop a single data base that would meet the utility-related data needs of all NAPAP task groups. Existing data files were in- adequate for this purpose. For example. Version 4.0 of the 1980 NAPAP Emissions Inventory, between its point source and area source components, includes only anthropogenic sources of major acid deposition precursor pollutants for that year. As another example, the Unit In- ventory was developed to meet data re- quirements of the Advanced Utility Simulation Model (AUSM); the Unit In- ventory contains unit-specific information for only a subset of generating units, however. Technical Approach Figure 1 provides an overview of the NURF data system. NURF comprises four component files: the master unit data file (containing information on all electric utility generating units), the fuel specific emissions file (containing emissions in- formation by fuel and unit), the stack parameters file (containing stack infor- mation on a unit-specific basis), and the announced unit file (containing unit- specific information on units coming on- line or converting to coal-firing after 1980). In addition, as shown in Figure 1, three files were derived from NURF and made available for distribution: the NAPAP Emissions Inventory updates file (con- taining corrections and addendums to Version 4.0 of the 1980 NAPAP Emissions Inventory), information for AUSM, includ- ing a 1980 existing units data file (con- taining unit-specific information on larger generating units and aggregated infor- mation on smaller units), and the an- nounced inventory (containing information on units coming on-line or planned for conversion to coal after 1980). NURF was developed using information from Version 4.0 of the 1980 NAPAP Emissions Inventory, the Unit Inventory, and new data from a variety of sources. ------- Table 1 lists major data inputs to NURF. In developing NURF, the greatest reliance was placed on data available from public sources, especially files available in machine-readable form. A variety of pro- cessing techniques were required to format the available information from these sources into a single consistent data system. Some data elements (e.g., heat rate and capacity factor) were not available from standard sources and had to be calculated from available data. When the calculated values were unreasonable, judgments were made as to which of the input values were the most accurate; other data were adjusted on a unit- specific basis so that all resultant values were reasonable. Because of the wide range of types of data processing required to create NURF, a combination of programming languages and methodologies was used in its development. Initial data reduction of the larger data files was performed by a series of programs written in Program- ming Language/I (PL/I). These larger files were reduced to one record per unit (or plant if a plant-level file). The reduced files were converted to a consistent format using the Statistical Analysis System (SAS). These SAS files were then combined and manipulated using a series of SAS programs. Examples of the pro- cessing required include calculation of default state average fuel quality data and assignment of plant technology codes. The result of these manipulations was a final NURF in SAS format. The final pro- cessing steps converted the NURF data in their component file form into the set of derivative files which were discussed earlier. Development of NURF was a multi- step process. The first step was to identify the universe of units to be included. Because the coverage of the major con- tributing data files differs, it was neces- sary to compare several data files on a plant-specific basis in order to develop the best possible universe of facilities. Conflicts between these files occurred in many cases. These had to be resolved on a case-by-case basis. In cases where a conflict occurred, if two or more files contained consistent information, those data were chosen. Otherwise, preference was given to the U.S. Department of Energy's (DOE) 1980 Form 67 data and the Generating Unit Reference File (GURF), both of which contain more re- cent information. Operating characteristics (e.g., total generation and total fuels consumed for NURF Component Files Master Unit Data File Fuel Specific Emissions File Stack Parameters File Announced Unit File NURF Derivative Files a Input to 1980 NAPAP Emissions Inventory. Version 5.0 Input to AUSM I960 Existing Unit DataFile Announced Inventory "existing plants emitting SOi. NO*, or TSP ^Advanced Utility Simulation Model "aggregated information on smaller units "planned plants (or conversions) Figure 1. Overview of NAPAP Utility Reference File (NURF) elements. Table 1. Major Data Inputs to NURF Data Input Type" Level of Detail Data Provided El A Form 759 A (formerly FPC Form 4) FPC Form 423 A FPC Form 67 A FGDIS A NAPAP Emission Inventory A Generating Unit Reference A File EPA State Implementation A Plan file NERC planned plants M NERC coal conversions M DOE coal conversions M Pechan nuclear plant status M NO, control update M ANL firing data A Plant Fuel consumption and generation Plant Cost and quality of fuels Boiler/fuel Fuels consumed, control equipment, feeder firing type, and bottom type Boiler SO2 scrubber data Boiler Stack parameters Unit Year online, year retired, capacity Unit TSP. SO2 and NOX emission limits Unit New plants Unit Plants converted or planning conversion to coal Unit Plants converted or planning conversion to coal Unit Status of planned nuclear units Unit NO, control measures Unit Supplemental data on firing types and bottom type 'A = Automated. M - Manual. ------- generation) were obtained from the Federal Power Commission's (FPC) Form 4; in 1980, FPC Form 4 was renumbered to EIA Form 759. Form 4 is a monthly data base; for use in NURF, however, the monthly data for 1980 were aggregated into annual totals. Form 4 data are re- ported by plant and prime mover; e.g., a plant having both steam and combustion turbine units would have fuel use and generation data provided for each of these two prime movers. Unit-specific operational data for 1980 were estimated by applying 1980 unit shares computed from 1980 Form 67 data on fuel use and generation to the corresponding data elements from the 1980 plant and prime mover totals from Form 4. This method was adopted to correct errors associated with the use of incorrectly reported units on Form 67 submissions. Because the Form 67 data were used only to compute shares of validated totals, unit errors in Form 67 data were not carried through to NURF. Fuel quality data were obtained from FPC Form 423. For units with no reported Form 423 information, state average data obtained from Form 423 were used. Results The major user files derived from NURF are inputs to Version 5.0 of the 1980 NAPAP Emissions Inventory and the 1980 existing units data file, an input to AUSM. Due to data coverage and desired data base size considerations, both of these derivative files have been segmented into components comprising large and small generating units. The size cutoff utilized in the existing units data file is more restrictive than that used to update Ver- sion 4.0 of the 1980 NAPAP Emissions Inventory because the existing units data file is used as the basis for projection of emissions and fuel use in AUSM; the activity of smaller units cannot be pro- jected reasonably. For example, the 1980 existing units data file includes unit- specific data on only 30% of all fossil- fired units, while Version 5.0 of the 1980 NAPAP Emissions Inventory contains detailed data on 62% of all fossil-fired units; because the units represented in detail in these data files are the larger units, these files have more extensive coverage of generating capacity, gen- eration, and emissions. For fossil-fired generating capacity, 92% of the total is represented in unit-specific data in the 1980 existing units data file and 96% of the total is included in Version 5.0 of the 1980 NAPAP Emissions Inventory file. Generation and emissions coverage is almost complete for Version 5.0 of the 1980 NAPAP Emissions Inventory file and is extremely high (more than 98%) for the 1980 existing units data file. Note that the existing units data file also includes non-fossil units, which are not included in the NAPAP Emission Inventory, Table 2 provides some summary statis- tics on NURF's coverage of generation capacity, generation, and emissions, by fuel and plant type. Fossil-fired units account for more than 75% of capacity and generation, and 100% of emissions. Table 2 also shows that the proportion of coal-fired generation is larger than the proportion of coal-fired capacity; the op- posite is true for oil-fired units. As expected, coal-fired units account for most emissions. Discussion NURF was compiled from every major publicly available data file on utilities. By matching and combining this information, the development of NURF gathered all relevant information into one data file. Discrepancies that existed in the past between data bases are resolved in NURF; the result is a cohesive and comprehen- sive electric utility operations and emis- sions data file. Because NURF is a composite of the best data available from a number of sources, it does not exactly match any other individual file. Aggregate measures of key variables are in excellent agree- ment with published statistics, however. NURF is important as an input to NAPAP's emission efforts, as well as an important utility operations data base in its own right. Conclusions NURF is a central repository of data for utility operations and emissions, facili- tating analysis of the electric utility sector. The largest sources of NOX and SO2 emissions have been thoroughly covered. In addition, data on all large units (in- cluding fossil-fired, non-fossil fired, exist- ing, and planned) are provided in a comprehensive manner. ------- Table 2. Summary Statistics by Plant Type Plant Type Coal steam Oil steam Gas steam Oil non-steam Gas non-steam TOTAL FOSSIL Nuclear Hydroelectric Other TOTAL Capacity (MW) 242,700 67,600 93,500 29,300 24,400 457,500 45,900 81,500 900 555,800 %of Total 42 11 16 5 4 75 5 14 0 700 Generation (TWh) 1.171,000 217.OOO 338,000 7,OOO 21,000 1,754,000 233,000 287,000 5,000 2,279,000 %of Total 51 10 15 0 1 77 10 13 0 10O S02 (1OOO tons) 16.070 1,320 120 10 0 17.520 0 0 0 17.520 %of Total 91 8 1 0 0 100 0 0 0 100 NO, (10OO tons) 5,20O 400 750 4O 10O 6.490 0 0 0 6.490 %of Total 79 6 12 1 2 10O o o o 100 TSP (1OOO tons) 570 60 20 3 2 655 0 0 O 655 %of Total 88 9 3 O 0 1OO O O O 100 Note: Percentages calculated from detailed data. E. Pechan, J. Wilson, and K. Graves are with E. H. Pechan and Associates, Springfield. VA 22151. J. David Mobley is the EPA Project Officer (see below). The complete report consists of two parts, entitled "The NAPAP UTILITY Reference File for 1980:" (paper copy. Order No. PB 87-182 887; Cost: $18.95) "1980 U.S. Electric Utility Data Base." (computer tape. Order No. PB 87- 182 879; Cost: $ 175.00; cost of tape includes paper copy as well) The above reports will be available only from: (costs subject to change) National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 EPA/600/S7-86/056 cttoN ------- |