United States
                    Environmental Protection
                    Agency
Air and Energy Engineering
Research Laboratory
Research Triangle Park NC 27711
                    Research and Development
EPA/600/S7-87/001  Apr. 1987
4>EPA         Project  Summary
                    Ammonia  Emission  Factors
                    for  the  NAPAP  Emission
                     Inventory

                    David C. Misenheimer, Thomas E. Warn, and Sharon Zelmanowitz
                      This report was prepared for the Na-
                    tional Acid  Precipitation Assessment
                    Program (NAPAP) to provide informa-
                    tion  on certain sources of ammonia
                    emissions to the atmosphere for use in
                    NAPAP emission inventories. Major an-
                    thropogenic sources of ammonia emis-
                    sions to the atmosphere are identified,
                    and emission factors for these sources
                    are presented based on a review of the
                    most recent data available. The emis-
                    sion factors developed are used to esti-
                    mate nationwide emissions for base
                    year  1980 and are compared to ammo-
                    nia emission factors used in other emis-
                    sion  inventories.  Major anthropogenic
                    source categories covered are cropland
                    spreading of livestock wastes, beef cat-
                    tle feedlots, fertilizer manufacture and
                    use, fuel combustion, ammonia synthe-
                    sis, petroleum refineries, and coke
                    manufacture. Approximately  840,000
                    tons* of ammonia are estimated to
                    have been emitted in the U.S. in 1980,
                    over  64% of which is estimated to have
                    been from livestock wastes.
                      This Project Summary was devel-
                    oped by EPA's Air and Energy Engineer-
                    ing Research Laboratory, Research Tri-
                    angle Park, NC, to announce key
                    findings of the research project that is
                    fully  documented in a separate report
                    of the same title (see Project Report
                    ordering information at back).
                    "Certain nonmetric units are used in this Summary
                     for convenience Readers more familiar with met-
                     ric units may use the following to convert to that
                     system: 1 bbl = 158.99 liters, 1 ft3 = 28.32 liters,
                     1 gal. = 3.79 liters, 1 Ib = 0.45 kg, and 1 ton =
                     907.19 kg.
Introduction
  The focus of emission inventory activ-
ities within the National Acid Precipita-
tion Assessment Program (NAPAP) is to
estimate emissions of compounds be-
lieved to be involved in the acid deposi-
tion process. Ammonia (NH3) has been
identified as a compound that plays a
role in atmospheric chemistry  relating
to acid deposition. This document sum-
marizes the results of a preliminary ef-
fort to gather data available for estimat-
ing  ammonia emissions from
significant anthropogenic sources of
the compound. The purpose of this ef-
fort is to provide the NAPAP Emission
Inventory with information for estimat-
ing ammonia emissions for base year
1980 and to identify areas where better
data are needed.
  Because of the limited amount of data
available  on ammonia  emissions and
because of the difficulty in estimating
emissions from area sources such as
livestock wastes, this document should
be considered a first step in developing
a complete and accurate ammonia
emissions inventory. The reader is cau-
tioned against using the emissions  in-
formation contained in  this document
to try to develop an exact assessment of
emissions from any particular facility or
location.  It is  possible,  in some cases,
that order-of-magnitude differences
could exist between actual and calcu-
lated emissions,  depending on differ-
ences in source configurations, control
equipment, and operating practices.

Approach
  The approach  used  in developing
these emission factors began with a lit-

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erature search to identify  potential
emission source categories and to nar-
row these to major emitters (sources
over 100 tons NH3/year). Eight major
source categories were identified as a
result of this effort: (1) beef cattle feed-
lots, (2) collection of livestock wastes
from confined areas and subsequent
application to cropland, (3) fossil fuel
combustion, (4) fertilizer manufacture,
(5)  application of anhydrous  ammonia
to cropland, (6) petroleum refineries,
(7) ammonia  synthesis, and  (8) coke
manufacture.
  Potentially  significant source cate-
gories  not  included in this document
and not currently included in NAPAP's
natural sources program are waste-
water treatment, range and wild animal
excrement, cigarette smoking,  forest
fires, and human breath and perspira-
tion. Further investigation  of these
sources should be conducted for the
NAPAP Emission Inventory for the 1985
base year. Source categories eliminated
from the study because of estimated
emissions under 100 tons/year  or be-
cause of a lack of data include cement
manufacture, sodium carbonate  manu-
facture, open burning of wood waste,
coal refuse piles, and manufacture of a
number of  synthetic chemicals includ-
ing fumaric acid, melamine, aniline, and
nitroaniline.
  After identifying major emission cate-
gories, the next step was to determine
an appropriate emission factor for each
source category. When available, emis-
sion factors based on actual emission
tests were chosen. Emission factors
were evaluated using a methodology
analogous to the AP-42 rating system.
Factors were rated  on a scale of A
through E, with A representing data
from a large data base covering a good
cross section of the industry, and with a
high confidence level. Data rated E were
developed from a  small data base, not
necessarily representative of the indus-
try, and with a low confidence level. Rat-
ings of B through D represent data with
intermediate confidence levels. Emis-
sion factors and associated ratings are
listed in Table 1.
  The emission factors and associated
1980 national emission estimates for
each category covered by this report are
shown in Table 1. The emission esti-
mates  presented  were calculated by
multiplying an assumed level of activity
(e.g., production/use rates) for each
source category in 1980 by the emission
factor for that source category. Activity
levels  used to estimate nationwide
emission in the 1980 NAPAP database
were derived from those in the National
Emissions Data System (NEDS). Based
on the emission factors chosen and the
activity levels assumed for each source
category, it is estimated that approxi-
mately 840,000 tons  of ammonia  was
emitted in 1980 from  the sources listed
in Table 1. Over 64% of the total is  esti-
mated to have been emitted from
sources in the livestock waste manage-
ment category.
  There are several reasons for the defi-
ciencies encountered in the ammonia
database. One reason is the lack  of a
standardized test method for ammonia.
Several methods of sampling and anal-
ysis were identified in the gathering of
data contained in this document. How-
ever, none of these have been endorsed
by EPA as a standard for ammonia, and
there  appears to be  no consensus on
which of these methods is the most reli-
able. Another reason for data deficien-
cies is the fact that several of the major
sources are area sources which  are par-
ticularly difficult to characterize. Also,
no federal mandate exists for gathering
ammonia emissions data, as there is for
criteria pollutants and other hazardous
compounds. And finally,  much of the
data that currently exist were gathered
during research  projects under condi-
tions which  are not  representative of
those found in actual working environ-
ments.

Conclusions
  Several conclusions resulted from
this effort.
  • The largest anthropogenic source
    categories  of  ammonia are live-
    stock waste management (64%),
    and fertilizer production (27%).
  • Source test data gathered  by  reli-
    able test methods for likely operat-
    ing conditions are needed to better
    characterize ammonia emissions
    from several  source categories:
    livestock  waste management,  am-
    monium nitrate manufacture, fertil-
    izer application, fossil fuel combus-
    tion, and  coke  manufacture.
  • Several source categories should
    be investigated for possible inclu-
    sion in the NAPAP Emission Inven-
    tory for the 1985  base year: waste-
    water treatment, range and wild
    animal excrement, cigarette smok-
    ing, forest fires, human breath and
    perspiration, and natural sources.

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 Table 1.    Ammonia Emission Estimates for the 1980 NAPAP Emissions Inventory
                Source
           Emission
             factor
Emissions3
 ttons/yr)
Emission factor
    rating
Livestock Waste Management
  Beef cattle feedlots
  Cropland spreading
    beef cattle
    dairy cows
    swine
    sheep
    laying hens
    broilers
    turkeys

Combustion Sources
  Coal
  Fuel oil
  Natural gas
    utility boilers
    industrial boilers
    commercial boilers
  Mobile  sources
    leaded gasoline
    unleaded gasoline
    diesel

Ammonium Nitrate Manufacture
  Neutralizer
  Solids formation
    evaporation/concentration
    high density prill towers
    low density prill towers
    granulators
    high density prill coolers
    low density prill coolers
    low density prill dryers
    granulator coolers

Anhydrous Ammonia Fertilizer
  Application

Petroleum Refineries
  FCC units
  TCC units
  Reciprocating engine
    compressors

Ammonia Synthesis
  Carbon  dioxide regeneration
  Condensate stripping

Urea Manufacture
  Solution formation/
    concentration
  Solid formation
    nonfluidized bed prilling
    agricultural grade
    fluidized bed prilling
    agricultural grade
    feed grade
    drum granulation
    rotary drum cooler

Coke Manufacture
  Oven charging
  Door leaks
  Coke pushing
  Quenching (contaminated water)
 13 Ib/animal

  1.8 Ib/animal
 26 Ib/animal
  3.1 Ib/animal
  2.0 Ib/animal
  0.19 Ib/animal
  0.024 Ib/animal
  0.16 Ib/animal
  0.00056 Ib/ton coal"
  0.8 lb/103 gal. fuelb

  3.2 /fa/706 ft3 gas"
  3.2 lb/106 ft3 gasb
  0.49 lb/106 ft3 gas"

  0.42 lb/103 gal. fuelb
  0.63 lb/103 gal. fuelb
  0.95 lb/103 gal. fuel"
*18lb/tone

*17 lb/tone-f
*57.2 Ib/ton'
* 0.26lb/tonf
*50 lb/tone-f
* 0.04 lb/tonf
* 0.30 lb/tonf
* 1.6lb/tone-f
* 1 lb/tone'f
 19 Ib/ton fertilizer
*54 lb/103 bbl feeds
* 6 lb/103 bbl feeds

* 0.2 lb/103 ft3 gasb
* 2.0 Ib/tonf
* 2.2 Ib/tonf
•18.2 Ib/ton'
  0.87 lb/tonf

  2.9 Ib/ton'
  4.1 Ib/tonf
  2.2 Ib/ton <
  0.0051 lb/tonf
  0.02 Ib/ton coal charged
  0.06 Ib/ton coal charged
  0.1 Ib/ton coal charged
  0.28 Ib/ton coal charged
  150,000

   97,000
  130,000
   98,000
    NA
   21,000
   45,000
    NA
    180
     c

     c
     c
     c

     d
     d
     d
   36,000

   12,000
  130,000
   67
   47,000
    9
    NA
    NA
  620
                                             50,000
    8,400
   87

    NA
    1,500
    1,600
                                              NA
    NA

    NA
    NA
    NA
    NA
     480
     710
    1,400
    4,700
       E
       E
       E
       E
       E
       E
       E
       E
       E

       C
       C
       C

       D
       D
       E
       De

       De
       A
       A
       De
       A
       A
       De
       De
       B
       B
      A
      A
      A
      A
      A
      A
      D
      D
      D
      D

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   Table 1.    Ammonia Emission Estimates for the 1980 NAPAP Emissions Inventory—Continued
Source
Ammonium Phosphate
Manufacture
Minor Point Sources
TOTAL
Emission
factor
* 0.14lb/tonf
NA

Emissions3
(tons/yr)
770
3,800
840,000
Emission factor
rating
A
—
—
   "Emission estimates are for 1980.
   bPounds of ammonia emitted per unit of fuel burned.
   CNEDS activity levels for fossil fuel combustion sources were not applied to the related emission factors in the Emissions Inventory System.
    Therefore, emission estimates for these sources categories were not included in the 1980 NAPAP Emissions Inventory.
   dNEDS activity levels for mobile sources were not applied to the related emission factors in the Emissions Inventory System. Therefore, emission
    estimates for these source categories were not included in the 1980 NAPAP Emission Inventory.
   eEmission factor is from midpoint of range reported in AP-42. Associated rating is lower than that reported in AP-42 because of the listing of
    a single factor rather than a range (as in AP-42).
   ''Pounds of ammonia emitted per ton of product.
   spounds of ammonia emitted per W3 barrels of feed to the cracking unit.
   *- Emission factor and associated factor rating is from AP-42.
    NA - Not available.
     D. Misenheimer, T. Warn, and S. Zelmanowitz are with Alliance Technologies
       Corporation, Chapel Hill, NC 27514.
     J. David Mobley is the EPA Project Officer (see below).
     The complete report, entitled  "Ammonia ^Emission  Factors  for the  NAPAP
       Emission Inventory," (Order No.  PB 87-1%2 336/AS; Cost:  $13.95,  subject
       to change) will be available only from:
             National Technical Information Service
             5285 Port Royal Road
             Springfield. VA22161
             Telephone: 703-487-4650
     The EPA Project Officer can be contacted at:
             Air and Energy Engineering Research Laboratory             ,/*
             U.S. Environmental Protection Agency
             Research Triangle Park, NC 27711
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
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Official Business
Penalty for Private Use $300
EPA/600/S7-87/001
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