United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S7-87/001 Apr. 1987 4>EPA Project Summary Ammonia Emission Factors for the NAPAP Emission Inventory David C. Misenheimer, Thomas E. Warn, and Sharon Zelmanowitz This report was prepared for the Na- tional Acid Precipitation Assessment Program (NAPAP) to provide informa- tion on certain sources of ammonia emissions to the atmosphere for use in NAPAP emission inventories. Major an- thropogenic sources of ammonia emis- sions to the atmosphere are identified, and emission factors for these sources are presented based on a review of the most recent data available. The emis- sion factors developed are used to esti- mate nationwide emissions for base year 1980 and are compared to ammo- nia emission factors used in other emis- sion inventories. Major anthropogenic source categories covered are cropland spreading of livestock wastes, beef cat- tle feedlots, fertilizer manufacture and use, fuel combustion, ammonia synthe- sis, petroleum refineries, and coke manufacture. Approximately 840,000 tons* of ammonia are estimated to have been emitted in the U.S. in 1980, over 64% of which is estimated to have been from livestock wastes. This Project Summary was devel- oped by EPA's Air and Energy Engineer- ing Research Laboratory, Research Tri- angle Park, NC, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). "Certain nonmetric units are used in this Summary for convenience Readers more familiar with met- ric units may use the following to convert to that system: 1 bbl = 158.99 liters, 1 ft3 = 28.32 liters, 1 gal. = 3.79 liters, 1 Ib = 0.45 kg, and 1 ton = 907.19 kg. Introduction The focus of emission inventory activ- ities within the National Acid Precipita- tion Assessment Program (NAPAP) is to estimate emissions of compounds be- lieved to be involved in the acid deposi- tion process. Ammonia (NH3) has been identified as a compound that plays a role in atmospheric chemistry relating to acid deposition. This document sum- marizes the results of a preliminary ef- fort to gather data available for estimat- ing ammonia emissions from significant anthropogenic sources of the compound. The purpose of this ef- fort is to provide the NAPAP Emission Inventory with information for estimat- ing ammonia emissions for base year 1980 and to identify areas where better data are needed. Because of the limited amount of data available on ammonia emissions and because of the difficulty in estimating emissions from area sources such as livestock wastes, this document should be considered a first step in developing a complete and accurate ammonia emissions inventory. The reader is cau- tioned against using the emissions in- formation contained in this document to try to develop an exact assessment of emissions from any particular facility or location. It is possible, in some cases, that order-of-magnitude differences could exist between actual and calcu- lated emissions, depending on differ- ences in source configurations, control equipment, and operating practices. Approach The approach used in developing these emission factors began with a lit- ------- erature search to identify potential emission source categories and to nar- row these to major emitters (sources over 100 tons NH3/year). Eight major source categories were identified as a result of this effort: (1) beef cattle feed- lots, (2) collection of livestock wastes from confined areas and subsequent application to cropland, (3) fossil fuel combustion, (4) fertilizer manufacture, (5) application of anhydrous ammonia to cropland, (6) petroleum refineries, (7) ammonia synthesis, and (8) coke manufacture. Potentially significant source cate- gories not included in this document and not currently included in NAPAP's natural sources program are waste- water treatment, range and wild animal excrement, cigarette smoking, forest fires, and human breath and perspira- tion. Further investigation of these sources should be conducted for the NAPAP Emission Inventory for the 1985 base year. Source categories eliminated from the study because of estimated emissions under 100 tons/year or be- cause of a lack of data include cement manufacture, sodium carbonate manu- facture, open burning of wood waste, coal refuse piles, and manufacture of a number of synthetic chemicals includ- ing fumaric acid, melamine, aniline, and nitroaniline. After identifying major emission cate- gories, the next step was to determine an appropriate emission factor for each source category. When available, emis- sion factors based on actual emission tests were chosen. Emission factors were evaluated using a methodology analogous to the AP-42 rating system. Factors were rated on a scale of A through E, with A representing data from a large data base covering a good cross section of the industry, and with a high confidence level. Data rated E were developed from a small data base, not necessarily representative of the indus- try, and with a low confidence level. Rat- ings of B through D represent data with intermediate confidence levels. Emis- sion factors and associated ratings are listed in Table 1. The emission factors and associated 1980 national emission estimates for each category covered by this report are shown in Table 1. The emission esti- mates presented were calculated by multiplying an assumed level of activity (e.g., production/use rates) for each source category in 1980 by the emission factor for that source category. Activity levels used to estimate nationwide emission in the 1980 NAPAP database were derived from those in the National Emissions Data System (NEDS). Based on the emission factors chosen and the activity levels assumed for each source category, it is estimated that approxi- mately 840,000 tons of ammonia was emitted in 1980 from the sources listed in Table 1. Over 64% of the total is esti- mated to have been emitted from sources in the livestock waste manage- ment category. There are several reasons for the defi- ciencies encountered in the ammonia database. One reason is the lack of a standardized test method for ammonia. Several methods of sampling and anal- ysis were identified in the gathering of data contained in this document. How- ever, none of these have been endorsed by EPA as a standard for ammonia, and there appears to be no consensus on which of these methods is the most reli- able. Another reason for data deficien- cies is the fact that several of the major sources are area sources which are par- ticularly difficult to characterize. Also, no federal mandate exists for gathering ammonia emissions data, as there is for criteria pollutants and other hazardous compounds. And finally, much of the data that currently exist were gathered during research projects under condi- tions which are not representative of those found in actual working environ- ments. Conclusions Several conclusions resulted from this effort. • The largest anthropogenic source categories of ammonia are live- stock waste management (64%), and fertilizer production (27%). • Source test data gathered by reli- able test methods for likely operat- ing conditions are needed to better characterize ammonia emissions from several source categories: livestock waste management, am- monium nitrate manufacture, fertil- izer application, fossil fuel combus- tion, and coke manufacture. • Several source categories should be investigated for possible inclu- sion in the NAPAP Emission Inven- tory for the 1985 base year: waste- water treatment, range and wild animal excrement, cigarette smok- ing, forest fires, human breath and perspiration, and natural sources. ------- Table 1. Ammonia Emission Estimates for the 1980 NAPAP Emissions Inventory Source Emission factor Emissions3 ttons/yr) Emission factor rating Livestock Waste Management Beef cattle feedlots Cropland spreading beef cattle dairy cows swine sheep laying hens broilers turkeys Combustion Sources Coal Fuel oil Natural gas utility boilers industrial boilers commercial boilers Mobile sources leaded gasoline unleaded gasoline diesel Ammonium Nitrate Manufacture Neutralizer Solids formation evaporation/concentration high density prill towers low density prill towers granulators high density prill coolers low density prill coolers low density prill dryers granulator coolers Anhydrous Ammonia Fertilizer Application Petroleum Refineries FCC units TCC units Reciprocating engine compressors Ammonia Synthesis Carbon dioxide regeneration Condensate stripping Urea Manufacture Solution formation/ concentration Solid formation nonfluidized bed prilling agricultural grade fluidized bed prilling agricultural grade feed grade drum granulation rotary drum cooler Coke Manufacture Oven charging Door leaks Coke pushing Quenching (contaminated water) 13 Ib/animal 1.8 Ib/animal 26 Ib/animal 3.1 Ib/animal 2.0 Ib/animal 0.19 Ib/animal 0.024 Ib/animal 0.16 Ib/animal 0.00056 Ib/ton coal" 0.8 lb/103 gal. fuelb 3.2 /fa/706 ft3 gas" 3.2 lb/106 ft3 gasb 0.49 lb/106 ft3 gas" 0.42 lb/103 gal. fuelb 0.63 lb/103 gal. fuelb 0.95 lb/103 gal. fuel" *18lb/tone *17 lb/tone-f *57.2 Ib/ton' * 0.26lb/tonf *50 lb/tone-f * 0.04 lb/tonf * 0.30 lb/tonf * 1.6lb/tone-f * 1 lb/tone'f 19 Ib/ton fertilizer *54 lb/103 bbl feeds * 6 lb/103 bbl feeds * 0.2 lb/103 ft3 gasb * 2.0 Ib/tonf * 2.2 Ib/tonf •18.2 Ib/ton' 0.87 lb/tonf 2.9 Ib/ton' 4.1 Ib/tonf 2.2 Ib/ton < 0.0051 lb/tonf 0.02 Ib/ton coal charged 0.06 Ib/ton coal charged 0.1 Ib/ton coal charged 0.28 Ib/ton coal charged 150,000 97,000 130,000 98,000 NA 21,000 45,000 NA 180 c c c c d d d 36,000 12,000 130,000 67 47,000 9 NA NA 620 50,000 8,400 87 NA 1,500 1,600 NA NA NA NA NA NA 480 710 1,400 4,700 E E E E E E E E E C C C D D E De De A A De A A De De B B A A A A A A D D D D ------- Table 1. Ammonia Emission Estimates for the 1980 NAPAP Emissions Inventory—Continued Source Ammonium Phosphate Manufacture Minor Point Sources TOTAL Emission factor * 0.14lb/tonf NA Emissions3 (tons/yr) 770 3,800 840,000 Emission factor rating A — — "Emission estimates are for 1980. bPounds of ammonia emitted per unit of fuel burned. CNEDS activity levels for fossil fuel combustion sources were not applied to the related emission factors in the Emissions Inventory System. Therefore, emission estimates for these sources categories were not included in the 1980 NAPAP Emissions Inventory. dNEDS activity levels for mobile sources were not applied to the related emission factors in the Emissions Inventory System. Therefore, emission estimates for these source categories were not included in the 1980 NAPAP Emission Inventory. eEmission factor is from midpoint of range reported in AP-42. Associated rating is lower than that reported in AP-42 because of the listing of a single factor rather than a range (as in AP-42). ''Pounds of ammonia emitted per ton of product. spounds of ammonia emitted per W3 barrels of feed to the cracking unit. *- Emission factor and associated factor rating is from AP-42. NA - Not available. D. Misenheimer, T. Warn, and S. Zelmanowitz are with Alliance Technologies Corporation, Chapel Hill, NC 27514. J. David Mobley is the EPA Project Officer (see below). The complete report, entitled "Ammonia ^Emission Factors for the NAPAP Emission Inventory," (Order No. PB 87-1%2 336/AS; Cost: $13.95, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield. VA22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory ,/* U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 .--.-"•"~ ;--.. U.vi. Ort i»Ji AL iv".-''< „ . :vj' ''-,-"\ !"""," — ""*" ..... '• /, ;-' -^.\ -; UMT*' | li.o'''' " MA'?;"' ' Official Business Penalty for Private Use $300 EPA/600/S7-87/001 ;;»..,.„ ^T ------- |