United States
                     Environmental Protection
                     Agency
 Air and Energy Engineering
 Research Laboratory
 Research Triangle Park NC 27711
                     Research and Development
 EPA/600/S8-86/039 Mar. 1987
&EPA          Project Summary
                     Mobile Laboratory for On-Site
                     Monitoring of  Hazardous Waste
                     Incinerators

                     Sharon L Nolen, Merrill D. Jackson, and D. Bruce Harris
                      The Environmental Protection Agency
                     (EPA) has increasingly viewed incinera-
                     tion as an effective means of destroying
                     hazardous waste. Incinerators are per-
                     mitted, via a detailed trial bum under
                     the Resource Conservation and Re-
                     covery Act, to burn hazardous waste.
                     These incinerators are  than operated
                     using CO and other process parameters
                     established during the trial  burn  to
                     determine compliance.
                      Because of the interest in monitoring
                     the performance of the incinerator on a
                     real-time basis and the need  to char-
                     acterize the emissions from a variety of
                     incinerators,  the  EPA built a mobile
                     laboratory for real-time and near real-
                     time monitoring of a hazardous waste
                     incinerator's  emissions  and operating
                     parameters. The result, the Hazardous
                     Air Pollutants  Mobile Laboratory
                     (HAPML), is  equipped with monitors
                     for on-line analysis of  inorganic and
                     organic  stack gas emissions. Instru-
                     mentation includes a gas chromatograph
                     and mass spectrometer (GC/MS).
                      This report discusses the development
                     of the HAPML, results  from the first
                     field test and other combustion sources,
                     and future plans.
                      This Project Summary  was devel-
                    oped by EPA's Air and Energy Engi-
                    neering Research Laboratory. Research
                     Triangle  Park. NC. to announce key
                    findings of the research project that is
                    fully documented in a separate report
                    of the same title  (see Project Report
                    ordering information at back).
 Introduction
  The EPA's view concerning the disposal
 of hazardous waste has changed radically
 during  EPA's history. The Agency has
 progressed from viewing land disposal as
 virtually the only  means of discarding
 waste to the restrictions of land disposal
 found in the Hazardous and Solid Waste
 Amendments of 1984. As a result of this
 change in perspective, hazardous waste
 incineration has increasingly been per-
 ceived as an effective means of destroying
 certain types of hazardous waste.
  The land-based  incineration of  haz-
 ardous waste is regulated by the Resource
 Conservation and Recovery Act of 1976
 (RCRA  I) and its 1984 reauthorization
 (RCRA  II).  Incinerators  are permitted
 under RCRA by completing a trial burn
 using the types and levels of waste or an
 acceptable substitute to be burned in the
 unit  and meeting certain requirements
 during the trial.  The destruction and re-
 moval efficiency (ORE) of the  principal
 organic hazardous constituents (POHCs)
 must be greater than 99.99%. Hydro-
 chloric acid removal must be greater than
 99% or the emission in weight less than
 0.5  g/s (4 Ib/hr), and  the maximum
 particulate level must not exceed 0.183
 g/dscm (0.08 gr/dscf) at 12% C02.
  Operating parameters established and
 the CO level observed during  the  trial
 burn, while the RCRA requirements were
 achieved, are used to determine compli-
 ance for future operation of the incinera-
tor.  The operating parameters include
types of waste to be burned, feed rate.

-------
  and temperature. Although the CO level
  has been used as a performance indicator
  for  incinerators, it has  been found to
  represent general trends in ORE without
  reflecting minor changes.
    Although DREs are used to indicate the
  performance of an incinerator, they are
  calculated  only during the  trial burn.
  Obtaining  the  information to calculate
  DREs is time consuming, costly, and, at
  the present, time,  not possible on a con-
  tinuous basis.  DREs also have a funda-
  mental limitation:  they do not take into
  account the presence  of products of in-
  complete combustion (PICs). The ORE will
  not truly  reflect  the destruction  and
  removal efficiency of a  POHC  is  also
  formed in  the combustion process.  Fur-
  thermore,  it is possible that a different
  POHC can be formed in the combustion
  process that is more dangerous than the
  materials being incinerated.
    Because of the interest in determining
  the performance of an incinerator on a
  real-time  basis and the  need to  char-
       acterize the emissions from a variety of
       incinerators, EPA initiated a project to
       build a mobile  laboratory for continuous
       monitoring of  emissions and operating
       parameters of hazardous waste incinera-
       tors. The objective of this project was to
       provide an  integrated  sampling  and
       anlytical package  for  evaluation  and
       development of continuous and semicon-
       tinuous monitors for hazardous  waste
       incinerators. The result of the project is
       the Hazardous Air Pollutants  Mobile
       Laboratory (HAPML), designed to be easily
       transported for use by research projects
       at a variety of incinerators.
         The  HAPML is  based  on extractive
       sampling technology, and all analytical
       components  are housed in a 8 m long,
       self-propelled  van. The laboratory con-
       tains continuous monitors for real-time
       analysis of O2, CO, C02 NOX, SO2, and
       HCI. It also  contains analytical instru-
       mentation for identification and quantifi-
       cation of volatile organics.
  The HAPML has been used to cha?
acterize a variety of combustion sources
including  incinerators,  boilers,  wood
stoves, and  coal combustion. The dati
from the first field test, a boiler co-firinj
hazardous waste,  indicate that thi
HAPML can be transported to a remoti
site and produce quality CEM  results
Additional work at the other combustioi
sources reflects  the  capabilities of thi
organic system.
  There is, without question, a need fo
real-time measurement capabilities fo
hazardous waste incinerators. There i;
also a need for a continuous indicator o
incinerator performance.  The  HAPMI
provides a means of testing a number o
incinerators and can  be used to char
acterize the volatile  organics and per
manent gas emissions.
                                             The EPA authors S. L. Nolen (also the EPA Project Officer, see below), M.
                                               D. Jackson, and D. B. Harris are with Air and Energy Engineering Research
                                               Laboratory,  Research Triangle Park, NC 27711.
                                             The complete report, entitled "Mobile Laboratory for On-Site Monitoring of
                                               Hazardous Waste InoMefators,"(Order No. PB87-140 885/AS; Cost: $11.95,
                                               subject to change) wftl be available only from:
                                                    National Technical Information Service
                                                    5285 Port Royal Road
                                                    Springfield, VA 221'61
                                                    Telephone: 703-487-4650
                                             The EPA Project Officer can be contacted at:
                                                    Air and Energy Engineering Research Laboratory
                                                    U.S. Environmental Protection Agency
                                                    Research Triangle Park, NC 27711
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
      /f^x  u.S.UI
     ''t      ^V=N,LTY| U.S.P03TAG
        AP32i'8?  !  j.ivr  !
                                                                                       \
Official Business
Penalty for Private Use $300
EPA/600/S8-86/039
               oooo^29
                             PS
             ftG£NCt

-------