United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S8-86/039 Mar. 1987 &EPA Project Summary Mobile Laboratory for On-Site Monitoring of Hazardous Waste Incinerators Sharon L Nolen, Merrill D. Jackson, and D. Bruce Harris The Environmental Protection Agency (EPA) has increasingly viewed incinera- tion as an effective means of destroying hazardous waste. Incinerators are per- mitted, via a detailed trial bum under the Resource Conservation and Re- covery Act, to burn hazardous waste. These incinerators are than operated using CO and other process parameters established during the trial burn to determine compliance. Because of the interest in monitoring the performance of the incinerator on a real-time basis and the need to char- acterize the emissions from a variety of incinerators, the EPA built a mobile laboratory for real-time and near real- time monitoring of a hazardous waste incinerator's emissions and operating parameters. The result, the Hazardous Air Pollutants Mobile Laboratory (HAPML), is equipped with monitors for on-line analysis of inorganic and organic stack gas emissions. Instru- mentation includes a gas chromatograph and mass spectrometer (GC/MS). This report discusses the development of the HAPML, results from the first field test and other combustion sources, and future plans. This Project Summary was devel- oped by EPA's Air and Energy Engi- neering Research Laboratory. Research Triangle Park. NC. to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The EPA's view concerning the disposal of hazardous waste has changed radically during EPA's history. The Agency has progressed from viewing land disposal as virtually the only means of discarding waste to the restrictions of land disposal found in the Hazardous and Solid Waste Amendments of 1984. As a result of this change in perspective, hazardous waste incineration has increasingly been per- ceived as an effective means of destroying certain types of hazardous waste. The land-based incineration of haz- ardous waste is regulated by the Resource Conservation and Recovery Act of 1976 (RCRA I) and its 1984 reauthorization (RCRA II). Incinerators are permitted under RCRA by completing a trial burn using the types and levels of waste or an acceptable substitute to be burned in the unit and meeting certain requirements during the trial. The destruction and re- moval efficiency (ORE) of the principal organic hazardous constituents (POHCs) must be greater than 99.99%. Hydro- chloric acid removal must be greater than 99% or the emission in weight less than 0.5 g/s (4 Ib/hr), and the maximum particulate level must not exceed 0.183 g/dscm (0.08 gr/dscf) at 12% C02. Operating parameters established and the CO level observed during the trial burn, while the RCRA requirements were achieved, are used to determine compli- ance for future operation of the incinera- tor. The operating parameters include types of waste to be burned, feed rate. ------- and temperature. Although the CO level has been used as a performance indicator for incinerators, it has been found to represent general trends in ORE without reflecting minor changes. Although DREs are used to indicate the performance of an incinerator, they are calculated only during the trial burn. Obtaining the information to calculate DREs is time consuming, costly, and, at the present, time, not possible on a con- tinuous basis. DREs also have a funda- mental limitation: they do not take into account the presence of products of in- complete combustion (PICs). The ORE will not truly reflect the destruction and removal efficiency of a POHC is also formed in the combustion process. Fur- thermore, it is possible that a different POHC can be formed in the combustion process that is more dangerous than the materials being incinerated. Because of the interest in determining the performance of an incinerator on a real-time basis and the need to char- acterize the emissions from a variety of incinerators, EPA initiated a project to build a mobile laboratory for continuous monitoring of emissions and operating parameters of hazardous waste incinera- tors. The objective of this project was to provide an integrated sampling and anlytical package for evaluation and development of continuous and semicon- tinuous monitors for hazardous waste incinerators. The result of the project is the Hazardous Air Pollutants Mobile Laboratory (HAPML), designed to be easily transported for use by research projects at a variety of incinerators. The HAPML is based on extractive sampling technology, and all analytical components are housed in a 8 m long, self-propelled van. The laboratory con- tains continuous monitors for real-time analysis of O2, CO, C02 NOX, SO2, and HCI. It also contains analytical instru- mentation for identification and quantifi- cation of volatile organics. The HAPML has been used to cha? acterize a variety of combustion sources including incinerators, boilers, wood stoves, and coal combustion. The dati from the first field test, a boiler co-firinj hazardous waste, indicate that thi HAPML can be transported to a remoti site and produce quality CEM results Additional work at the other combustioi sources reflects the capabilities of thi organic system. There is, without question, a need fo real-time measurement capabilities fo hazardous waste incinerators. There i; also a need for a continuous indicator o incinerator performance. The HAPMI provides a means of testing a number o incinerators and can be used to char acterize the volatile organics and per manent gas emissions. The EPA authors S. L. Nolen (also the EPA Project Officer, see below), M. D. Jackson, and D. B. Harris are with Air and Energy Engineering Research Laboratory, Research Triangle Park, NC 27711. The complete report, entitled "Mobile Laboratory for On-Site Monitoring of Hazardous Waste InoMefators,"(Order No. PB87-140 885/AS; Cost: $11.95, subject to change) wftl be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 221'61 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 /f^x u.S.UI ''t ^V=N,LTY| U.S.P03TAG AP32i'8? ! j.ivr ! \ Official Business Penalty for Private Use $300 EPA/600/S8-86/039 oooo^29 PS ftG£NCt ------- |