United States
 Environmental Protection
 Agency
Air and Energy Engineering
Research Laboratory
Research Triangle Park. NC 27711
 Research and Development
EPA/600/S8-88/102  Feb. 1989
 Project Summary
 Baseline Emissions
 Forecasts  for Industrial
 Non-Boiler Sources
 Tim Hogan
  The  Process Model Projection
Technique (PROMPT), one of a
number of National Acid Precipitation
Assessment  Program emission
forecasting models,  projects the
emissions of  nitrogen oxides and
sulfur oxides from industrial sources
such as process  heaters,  wood
boilers, furnaces, dryers,  kilns,
engines, and turbines  through the
year 2030. PROMPT excludes
emissions from the combustion of
natural  gas, distillate or residual fuel
oil, or coal in industrial boilers.
   This document presents regional
air emission forecasts from three
PROMPT runs. These estimates are
intended to illustrate  a  range of
possible future emissions.
   This  Project  Summary was
developed by EPA's Air and  Energy
Engineering Research Laboratory,
Research Triangle  Park, NC,  to
announce  key findings of the
research  project  that  Is fully
documented in  a separate  report of
the  same title  (see Project  Report
ordering information at back).

Introduction
   This report presents  outputs from
the Process Model Projection Technique
(PROMPT),  developed  for EPA in
cooperation with the National Acid
Precipitation Assessment  Program
(NAPAP). By design it is a simple, low-
cost model which will provide an initial
assessment of the role and magnitude of
industrial  process emissions  in the
control  of  acid deposition  sulfur
oxides/nitrogen  oxides (SOX/NOX)
precursors.
    PROMPT projects the emissions of
NOX and SOX from industrial sources
such as process heaters (including
reactors, furnaces, dryers, and  kilns),
wood boilers, engines and turbines.
Projections  of emissions for industrial
boilers  are developed through  the
companion Industrial  Combustion
Emissions (ICE) Model.
    This report contains  baseline
uncontrolled NOX and SOX emissions
forecasts based  on  projections of
industrial production growth rates  and
energy  prices from the three August
1985 NAPAP test energy/economic
scenarios.  The PROMPT  input
assumptions  and projections do  not
necessarily  reflect  EPA,  DOE,  or
Interagency Task Force  on Acid
Precipitation policies or forecasts.  The
PROMPT air pollution emission estimates
for industrial non-boilers are intended to
illustrate a  range of  possible  future
uncontrolled emissions under specific
energy/economic scenarios.

Objectives and Approach
    PROMPT has been  developed to
forecast NOX and SOX emissions from
industrial process sources and to provide
a framework for  evaluating the role  and
magnitude of these emissions sources in
the  control  of acid deposition  SOX/NOX
precursors.
    The  primary  objectives of  the
PROMPT are to:
  •  Forecast baseline  uncontrolled NOX
     and SOX emissions estimates, and
  •  Compute emission reductions  and
     control  costs to  meet  a  user-
     specified NOX or  SOX air pollution
     control strategy

-------
    The  baseline  NOX  and  SOX
emissions  estimates are  based  on
industrial  non-boiler  fuel demand
projections  generated by the Industrial
Sector Technology Use Model (tSTUM).
ISTUM is a process engineering model
of industrial sector energy use  that
allows for technology competition at a
detailed  process  level.  The  model
provides a forecast of the mix  of fuels
used  by the industrial sector on a
regional basis.
    The  ISTUM  non-boiler   energy
demand  projections  (and resulting
PROMPT baseline air pollution emissions
forecasts) were  developed  using
energy/economic  scenarios from
NAPAP's August 1985 test "reference,"
"low," and "high" cases. The three  sets
of  energy/economic  driver data,
developed  by Argonne  National
Laboratory, provide  regional forecasts of
industrial  production growth rates  and
fuel prices to run ISTUM.
    Before  the non-boiler   energy
forecasts  are entered in PROMPT,  they
are aggregated  into  large  categories of
fuel use called  emission source groups.
The number of emissions source groups
has been kept small to  simplify  the
model framework  for  forecasting
emissions  and  control  costs.   Two
aggregations of  non-boiler fuel  demand
are contained  in  PROMPT. Emission
source groups exist separately  for  NOX
emissions versus  sources  of  SOX
emissions, based on the  similarity of
emissions among various energy uses.
    For  each emission source  group,
NOX or SOX emission factors are applied
to the projected fuel demand.  The
emission  factors generally vary by fuel
type except for emission source  groups
that emit  significant amounts of
process-related  rather  than  fuel-
related emissions.  SOX emissions for
two source groups, smelters and sulfuric
acid/sulfur recovery plants, are not fuel-
related and thus are not  derived from
energy demand data.  Their emissions
are an exogenous input to the model.
    A set of air pollution emission control
strategies is available to  evaluate  the
potential  SOX or  NOX emissions  re-
ductions  for industrial non-boilers and
the resulting aggregate costs of pollution
control. PROMPT computes the potential
emission reductions within each emission
source group for  the  control  strategy
selected and the stringency specified by
the user.
    NOX or SOX emissions, plus control
costs, are output at  the Federal region
level  by emission  source  group.
Aggregate  emissions  and  cost
projections  are also  provided by  State.
The emission  and  cost outputs  are
generated at 5-year  intervals for 1980-
2000, and  every 10  years for 2000
through 2030.
User Options
    The model  allows the user to vary
the inputs for the:
  •  Non-boiler  energy  demand
     projections, and

  •  NOX or SOX emissions control
     strategy.

  PROMPT presently contains the three
alternative  energy demand forecasts
based on ISTUM  runs  using  the three
August   1985  NAPAP  test  en-
ergy/economic scenarios. The user mus
select one  of these cases to initiate  e
PROMPT run.
  An air pollution control strategy can b«
selected for either  NOX or SOX emissions
to assess alternative  methods of  acic
deposition reduction.  The following
strategies can be used:
1) Uniform percent reduction: Emission!
  of each source  group are reduced b>
  the same percentage.

2) Emissions limits: The  emissions o
  each source group are  limited, not t<
  exceed a specified emission rate.

3) Cost-effectiveness  limit: The cost c
  control is limited, not to exceed spe
  cified ratio.

4) Aggregate  percent  or  amoun
  reduction:  Total  emissions  an
  reduced by a specified  percentage c
  amount.

  This  report  contains only baselin
uncontrolled emissions projections for th
three NAPAP test cases; it  does  nc
present  results for potential  emissio
control strategies.

-------
  Tim Hogan is with Energy and Environmental Analysis, Inc., Arlington, VA 22209.
  Larry G. Jones is the EPA Protect Officer (see below).
  The  complete report, entitled "Baseline Emissions Forecasts for Industrial
       Non-Boiler Sources," (Order No. PB 89-118 723/AS; Cost:  $21.95,
       subject to change) will be available only from:
           National Technical Information Service
           5285 Port Royal Road
           Springfield, VA 22161
           Telephone: 703-487-4650
  The EPA Project Officer can be contacted at:
           Air and Energy Engineering Research Laboratory
           U.S. Environmental Protection Agency
           Research Triangle Park, NC 27711
                                                                                   U.S. OFFICIAL MAIL"
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
Official Business
Penalty for Private Use $300

EPA/600/S8-88/102
                                      0000329   PS

                                      U  S  EMVIR PROTECTION AGEfUCT
                                      REGION  5  LIBRARY
                                      230  S DEARBORN  STREET
                                      CHICAGO               IL   60604

-------