United States Environmental Protection Agency Industrial Environmental Researc Laboratory Cincinnati OH 45268 Research and Development EPA-600/S2-81-127 Sept. 1981 Project Summary High Altitude Testing of Residential Wood-Fired Combustion Equipment J. A. Peters and D. G. DeAngelis The increase in residential wood burning across the nation has sparked interest in assessing the potential effects of such burning on air quality. In EPA Region VIII, residential wood burning for aesthetic reasons is in- creasing in the ever-expanding ski areas. Since most ski areas are located in narrow valleys which have a small carrying capacity, the impact of resi- dential wood burning could be signifi- cant. To determine whether emissions from operating a wood stove at high altitude differ from those at low alti- tude, a high altitude sampling program was conducted which was compared to previously collected low altitude data. The low altitude data used for comparison were that from the study entitled "Preliminary Characterization of Emissions from Wood-Fired Resi- dential Combustion Equipment" pre- pared by Monsanto Research Corpo- ration (EPA-600/7-80-040, March 1980). Emission tests were conducted in the identical model stove using the same type of wood with the same moisture content, amount of wood charged, burning rate, air flow rate, and identical sampling intervals and port locations. Particulate emissions, carbon monoxide, and polycyclic or- ganic matter were analyzed and no statistically significant difference in emissions was found. Thus, for a particular type of wood burned, emis- sion tests conducted at any altitude are applicable to regions of different altitude. This Project Summary was devel- oped by EPA's Industrial Environmen- tal Research Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully docu- mented in a separate report of the same title (see Project Report ordering information at back). Introduction As North Americans turn increasingly to wood-fired heat equipment to soften the impact of rising fossil fuel costs, a new problem is arising—the possibility of increased levels of air pollution from wood burning in stoves and fireplaces. The potential effects of such burning on air quality are of particular concern in EPA Region VIII, where residential wood burning for home heating and for aes- thetic reasons is increasing in the valley communities and ski resort areas, often causing a winter haze. It is felt that the reason for the problem is the near simultaneous lighting of hundreds of apres-ski blazes in condominium fire- places and woodburning stoves. A study was conducted in 1979 by Monsanto Research Corporation (MRC) for EPA to characterize the emissions and determine the environmental impact of residential wood combustion equip- ment (EPA-600/7-80-040 and EPA- 600/2-80-042b); however, the emission testing was .done at low altitude. Since ------- combustion processes and associated emissions often differ at elevated alti- tudes, e.g., automobile emissions, it could not be assumed that existing data from near sea level were applicable to the high altitude Region VIII communi- ties. An earlier study conducted in Vail, Colorado by PEDCo-Environmental, Inc. indicated that emission factors from residential wood combustion at higher altitudes differed from those at lower altitudes by a factor of two or more. The objective of this sampling pro- gram was to determine whether emis- sions from operating a wood stove at high altitude differ from those at low altitude. The low altitude data from the previous MRC study were used for comparison. Accordingly, test conditions duplicated the previous study, with altitude the only variable which was changed. Experimental The sampling program was designed to duplicate the earlier, low altitude study—specifically, the emission test runs on a nonbaffled airtight stove burning seasoned red oak. Under the low-altitude study a matrix of test conditions was set up involving three types of combustion devices burning four types of wood. One of the twelve test conditions was strictly duplicated: identical stove, wood type, wood mois- ture, size of logs, fuel bed configuration, wood burning rate, stack gas flow rate, height of sampling ports above stove, and sampling methods and equipment. Also available for comparison were results of an emission test run on a stove conducted by PEDCo in their Vail sampling program. Table 1 illustrates the experimental design scheme for analysis comparison. Samples were also collected for measuring polycyclic organic materials (POMs), which also yield front-half particulates, and carbon monoxide, which can vary over an order of magni- tude throughout the burn of one charge of wood. The nonbaffled stove is an airtight, boiler plate radiant heater with a com- • 0.44m- Front View Adjust able ^ Air Inlets' O O EPA-5 and POM Trains (Elev. 2.2 m) I*—0.33m—H 0.42m i O. 62m 3.36m JO. 3.36m ^0.09 m Side View -0.71 m- *—0.33 m—»f* 0.38 m =3 Figure 1. ^•Furnace Air Nonbaffled airtight stove showing generalized combustion-air flow pattern. bustion zone approximately 0.61 m high, 0.4 m wide, and 0.71 m long. Two air inlets are located on the door of the stove. This unit, shown in Figure 1, is lined with firebrick and weighs approxi- mately 160 kg (350 Ib). The stove and its associated flue pipe were mounted on a mechanical scale to provide readout of mass. Weights were taken prior to and immediately after charging wood to de- termine the mass of wood charged. A weight reading was also taken at the startup and shutdown of sampling for emission factor calculations. Burning rate was monitored by readings at 10- minute intervals. As a precaution against sampling probes affecting weight readings, the sampling trains were self-supporting, never touching the stove pipe. A dif- ference of less than 0.05 kg influence was shown with the sampling train in place. Time of sampling spanned at least one wood charge to .the stove. Steady- state burning conditions were sampled Table 1. High Altitude Wood Stove Test Comparison Program (Number of Samples Collected and Analyzed) MRC-High altitude MRC-Low altitude PEDCo-High altitude Front-half particulates 4 Condensable organics 2 Front-half particulates 2 Condensable organics 1 Front-half particulates 1 Condensable organics 1 i ------- rather than stove startup or burndown conditions, duplicating MRC-low altitude and PEDCo-Vail studies. Total paniculate emissions (front-half filterable and condensable organics) were collected by EPA Method 5. A backup filter was inserted between the third and fourth impinger. Particulate emissions (front-half filterable only) and ROMs were collected with a modified Method 5 sampling train, which adds an XAD-2 resin trap between the filter box and impinger system. A cooler trap (empty impinger) was inserted prior to the resin' cartridge to reduce the gas temperature to 21 °C before entry into the resin for increased collection ef- ficiency. Single point sampling with the probe tip placed in the stack center was used because flat velocity profiles have been demonstrated on solid fuel resi- dential heating devices. Isokinetic sampling rates were maintained. Results The results of MRC's high altitude paniculate and carbon monoxide emis- sion testing are given in Tables 2 and 3. Excellent control over the wood burning rate was exercised among the four test runs, as demonstrated by a standard deviation for the burning rate of ±14% of the mean value. The high altitude tests' burning rates nearly duplicated those at low altitude, differing by only 2.5% for the averages. Particulate emission rates (front-half filterables) also showed good repeatability between runs, with a standard deviation which was only ±28% of the mean vajue. Thus replicate runs at a fixed burning rate will give repeatable particulate emission rates by EPA Method 5 for a given stove and wood type. The small differences in emission factors between MRC's high and low altitude emission test runs are attributed to the difference in ambient air temper- ature and, hence, stove inlet air temper- ature. During the low altitude testing the room temperature was 70-75°F versus 49°F for the high altitude test. This is shown in the large difference between stack gas temperature at the sampling point—493°F vs. 718°F. Cooler stove inlet air may tend to "quench" combustion in and above the flame zone in the stove and increase filterable particulate emissions to a small degree. A comparison of POM results is given in Table 4. The total POM emission factor from the high altitude test was 0.05 g/kg, which was about one-fourth that of the low altitude test. Another noticeable difference was that the high altitude test results had POM compounds identified which tended to be lower in molecular weight. Although unconfirmed, it is felt that the lower combustion zone temperatures of the high altitude test, as indicated by stack gas temperature, suppressed the POM chemical formation mechanisms. This would result in the formation of lower molecular weight POM compounds as well as reduced total POMs on a mass basis. An even cooler fire should, at some point, result in zero POM emissions since very high temperatures (at least 420-500°C) and a chemically reducing environment are necessary for POM formation from the long-chain molecules present in wood cellulose, lignin, and hemi-cellulose. The high altitude POM emission factor was in the same range as several POM emission factors reported for other stove tests in which the burning rate was slightly lower than the MRC-low altitude tests. In addition to POM identi- fication and quantification, twenty-one other high molecular weight organic compounds were identified. Conclusions A comparison between the high alti- tude and low altitude emission test results leads to the conclusion that, when the operating variables are held constant, there is no statistically sig- nificant difference in particulate or CO emissions. The question remains, how- ever, as to why the results of the PEDCo emission tests are three times as high? Table 2. Comparison Summary of Wood Stove Emission Test Conditions Description (68°F) Units MRC-High altitude MRC-Low altitude PEDCo-Vail Barometric pressure Ambient temperature Wood type Burning rate Excess air Stack temperature Stack flow rate (dry std) Stack flow rate (actual) in. Hg °F kg/hr % °F dscfm acfm 24.64 40 Seasoned oak 6.9 44.2 493 30.0 75.3 29.35 75-80 Seasoned oak 7.1 25.0 718 33.5 90.5 21.58 50 Seasoned pine 6.2 47.1 415 63.1 152 Table 3. Comparison Summary of Wood Stove Emission Results Description (68° F) Units MRC-High altitude MRC-Low altitude PEDCo-Vail Particulate loading (front) Particulate loading (back) Particulate loading (total) Emission rate (front) Emission rate (back) Emission rate (total) Emission factor (front) Emission factor (back) Emission factor (total) CO emission factor gr/dscf gr/dscf gr/dscf Ib/hr Ib/hr Ib/hr g/kg 9/kg 9/kg 9/kg 0.2143 0.3645 0.5788 0.056 0.085 0.141 3.73 5.33 9.06 181 0.1405 0.2426 0.3249 0.041 0.066 0.107 2.50 6.00 8.50 230.5 0.1408 0.5756 0.7164 0.076 0.311 0.387 5.56 22.74 28.30 219 3 ------- Table 4. POM Emissions from Nonbaffled Stove Burning Seasoned Oak fg/kg) POM compounds Biphenyl Methyl-biphenyl Ci-alkyl-biphenyl Naphthalene Methyl naphthalene Cz-alkyl naphthalene Anthracene/ phenanthrene Methyl-anthracenes/ -phenanthrenes Cz-alkyl-anthracenes/ -phenanthrenes Cyclopenta-anthracenes/-phenanthrenes Fluoranthene Pyrene Methyl- fluoranthenes/-pyrenes Cz-alkyl-fluoranthenes/-pyrenes Benzo(ghi)fluoranthene Cyclopentafedfpyrene Benzofcjphenanthrene Benzo(a)anthracene/chrysene Methyl-benzanthracenes- benzophenanthrenes/-chrysenes Ct-alkyl-benzanthracenes- benzophenanthrenes/-chrysenes Benzofluoranthenes Benzopyrenes/perylene Indenopyrene Methyl-benzofluoranthenes/-perylene Benzo(ghi)perylene Dibemop yrenes Dibenzanthracenes/ -phenanthrenes Low altitude tests — — — — — — 0.06/8 0.0/67 0.0045 0.0030 0.0208 0.0169 0.0103 — 0.0047 0.0051 0.0016 0.0076 0.0062 0.0037 0.0112 0.0084 — — 0.0043 0.0007 0.00/0 High altitude tests' 0.0016 0.0020 0.0003 0.0127 0.0024 0.0011 0.0100 0.0012 0.0006 — 0.0044 0.0026 0.00/4 0.0006 — — 0.0006 0.0023 0.0004 — 0.002 / 0.0020 0.00/0 0.0003 0.0010 — 0.0003 Total 0. 1885 0.0503 Note: Blanks indicate POM compound not detected. 'Average of two runs. A major aspect of the PEDCo-Vail study was the absence of weight deter- minations for the burning rate calcula- tions. It should be pointed out that "the amount of wood burned during a test run could only be estimated because the amount remaining at the end of the test could not be weighed." A visual estimate of the wood charge left in the stove (or fireplace) at a run's end based on the apparent volume will tend to bias the error in weight determination toward the low side, and, hence, inflate the emission factor. The filterable panicu- late stack gas concentration for PEDCo's test was within the same range as either MRC study. PEDCo's stove had a higher stack gas flow rate, probably due to more inlet air admitted. Tables 2 and 3 summarize the test conditions and test results, respectively. The PEDCo test had much greater condensable organic emissions—0.311 Ib/hr vs. 0.085 Ib/hr for MRC's study. This was probably due to two main factors: PEDCo burned dry pine and burned it at a lower temperature. The use of pine, a more resinous wood, can have an increased effect on emissions over the use of a hardwood such as oak. MRC's low altitude study determined that condensable organic emission doubled (to 10-12 g/kg) when burning green pine, although this was not true of dry pine. However, the MRC low altitude study had greater stack gas tempera- tures (700°F vs. 415°F), which indicates a higher stove combustion zone tem- perature. In the PEDCo-Vail stove test, the stack temperature was measured at the stove exit. The stove inlet tempera- ture was unusually low (similar to the MRC high altitude tests) at 50°F. Thus, it was likely that the lower combustion zone temperature created more unburned volatiles which were "quenched" by the cool inlet air rising above the combustion zone. Also, because the weights of unburned wood charges were estimated, it is likely that PEDCo's reported burning rate was lower and the emission factor became inflated. Other researchers have shown, with hi-vol particulate sampling systems, that particulate emission rates are inversely propor- tional to burning rate. Carbon monoxide emissions measured by PEDCo appear to be within the range of both MRC emission test results. PEDCo's carbon monoxide sampling technique was by EPA Method 3 inte- grated gas bag collection, same as the MRC high altitude tests, followed by Orsat analysis. Comparison of PEDCo's CO results with other tests conducted on fireplace emissions showed that stove CO emissions (in g/kg) were 2-5 times higher than fireplace CO emis- sions, a result which MRC observed in the low altitude testing program. Data from other wood stove sampling programs indicate that updraft and sidedraft type stoves typically have CO emission factors in the 150-400 g/kg range. The degree of incomplete com- bustion at high burning rates in these types of stoves appears to remain fairly constant over the burning period of at least one charge of wood, although instantaneous CO readings fluctuate wildly. Wood stove tests at Battelle have shown that at a high burning rate CO and unburned hydrocarbon emissions (measured as THC with a GC/FID) cor- relate well; the THC/CO emission ratio is roughly 1:5. ------- J. A. Peters and D. G. DeAngelis are with Monsanto Research Corporation, Dayton. OH 45407. Paul DePercin is the EPA Project Officer (see below). The complete report, entitled "High Altitude Testing of Residential Wood-Fired Combustion Equipment," (Order No. PB 81-226 151; Cost: $6.50. subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Industrial Environmental Research Laboratory U. S. 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