&ER&
                                   United States
                                   Environmental Protection
                                   Agency
                                   Environmental Sciences Research
                                   Laboratory
                                   Research Triangle Park NC 27711
                                   Research and Development
                                   EPA-600/S2-81-144  Sept. 1981
Project  Summary
                                   Small  Size-Range
                                   Extension  of an  Optical
                                   Particle Counter
                                   James T. Brown, Jr.
                                    The object of the study described in
                                   this report was to improve the small
                                   particle sensitivity and resolution of a
                                   white  light optical particle counter.
                                   The particular counter chosen  for
                                   study was the Model  208 manufac-
                                   tured  by  Climet  Instruments. The
                                   investigation involved three distinct
                                   approaches: (1) a comparison of the
                                   effect of several different photomulti-
                                   plier detectors and operating param-
                                   eters, (2) the effect of higher tempera-
                                   ture operation of the white light
                                   source, and (3)  modification of  the
                                   detector  and  scattering  chamber
                                   geometries. Of the three possibilities
                                   for performance improvement the last
                                   was the most  useful.
                                     This Project Summary was develop-
                                   ed by EPA's Environmental Sciences
                                   Research Laboratory,  Research  Tri-
                                   angle Park, NC, to announce key find-
                                   ings of the research project that is fully
                                   documented in a separate report of the
                                   same title (see Project Report ordering
                                   information at back).
                                   Introduction
                                     In many applications the characteris-
                                   tics of single particle optical counters
                                   are desirable because they are able to
                                   provide  both  size  and number
                                   information on a near real-time basis.
                                   Typically, the operating (size) range for
                                   these instruments extends from tens of
                                   microns down to several tenths of a
                                   micron. (Particle size refers to geometri-
                                   cal diameter throughout this  report.)
                                   Because the physiological impact  of
                                   particles as small as 0.1 micron may be
                                   significant, it would be advantageous to
                                   apply single particle optical detectors to
                                   problems and research in this size
                                   range.
                                    The instrument chosen for this study
                                   is the Climet 208 (Climet Instruments
                                   Co., Redlands, CA); its nominal size limit
                                   is 0.3 to 10 microns. In practice it is diffi-
                                   cult to resolve distributions for which
                                   the mean size is less than 0.5  micron.
                                   Familiarity with the Climet 208 has
                                   indicated several  potential  modifica-
                                   tions that show promise for improving
                                   its resolution below 0.5 micron and for
                                   increasing its sensitivity for particles as
                                   small as 0.1 micron. The increased
                                   sensitivity  was  expected  to  result
                                   primarily from decreases m the noise
                                   intrinsic to the design of the system. The
                                   improvements in  resolution were pre-
                                   dicted  to result from size-dependent
                                   gain  characteristics  including  the
                                   photomultiplier  tube  (PMT)  spectral
                                   response and the spectral distribution of
                                   incident light.
                                    In order to obtain a relatively unam-
                                   biguous evaluation  of  the  sub-0.5
                                   micron response  of this instrument it
                                   was necessary to have access to an
                                   aerosol with a well defined peak in its
                                   size distribution. Of equivalent impor-
                                   tance is the absence of a large back-
                                   ground  of  smaller particulates.  A
                                   parallel plate electrostatic classifier of
                                   recent design was available and could
                                   provide  the  required  monodisperse
                                   aerosol  by  separating the off-sized

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residuals  from an  aerosol generated
from Dow latex spheres (Dow Diagnos-
tics, Indianapolis,  IN). The  refractive
index of such particles (at a wavelength
of 0.59 micron) is 1.59, which is similar
to  values  commonly  assumed  for
ambient aerosol.
Description
  Figure 1 presents a schematic view of
the Climet 208 sensing head. Light from
a  3000°  K  quartz-halogen  lamp is
scattered from a collimated beam. The
scattered light is collected by an ellipti-
cal mirror and focused  on a  PMT
detector. The scattering volume, which
is the intersection of the particle beam
with the collimated light beam, isplaced
at  one focus of the elliptical mirror and
the PMT is placed near the other focus.
In  the application under consideration
the electronics  which are supplied by
the manufacturer are by-passed and the
output of the PMT is fed directly to an
amplifier and a  multi-channel analyzer
(MCA).
  Three distinct approaches were used
in  attempting to improve the small
particle sensitivity and resolution of the
Climet 208. These are described below.

 1.  Photomultiplier intercomparison:
     Qualitative  observations   were
     made with three different photo-
     multiplier tubes: RCA 931 A, RCA
     931 B, and RCA 4832. Best results
     were obtained with the 93J B tube,
     which  is now normally supplied
     with the Climet 208. The perform-
     ance with the 4832 tube  was
     disappointing,  as its very broad
     spectral response  characteristic
     was initially thought to make it an
     attractive candidate for considera-
     tion. Since only one tube was tried
     the  4832  results   may not be
      representative of this type.

 2.  Light  source  evaluation:  The
      standard   white   light  source
      provided with the Climet 208 is  a
      45   watt,   6.6 ampere, quartz-
      halogen lamp. The effective fila-
      ment   temperature   for  the
      standard operating  conditions is
      ~3000° K. The rationale behind
      light source  modifications  was
      primarily that it would be desirable
      to increase the operating temper-
      ature of the filarnegt because of
      the increased output in the short
      wavelength portion of the  spec-
 Photo
Cathode
Photo -
multiplier
      Tube
Elliptical
 Mirror
                               Aerosol
                                 Out
Quartz- <
Halogen
Lamp
Figure 1.     Climet 208 sensing head.
     trum. The results of operating the
     quartz-halogen lamp at elevated
     temperatures  can  be  seen  in
     Figure 2. The five  spectra were
     obtained using 0.460 micron latex
     spheres and by varying the lamp
     voltage from 6.0 V. to  10.0 V. in
     steps of 1.0 V. In Figure 2 some
     spectra occur with different verti-
     cal scales; however, this does not
     influence the conclusion that the
     resolution  is substantially  im-
     proved   with   increasing  lamp
     voltage and filament temperature.
     Since  increasing  the  filament
     temperature  will   significantly
     reduce the expected lifetime of the
     bulb, any decision  to  routinely
     operate the system under such
     conditions will necessarily have to
     consider the inconvenience of fre-
     quent  bulb  replacement;  at  the
     maximum voltage,  the  bulb life-
     time is expected to be of the order
     of several to tens of hours. Bulb-
     life  as a function  of  operating
     voltage was not studied quantita-
     tively.


  3.  Geometry  modifications:  The
     object of this approach was to limit
     as  much .as  possible  the light
     reaching  the  PMT to  only that
     which originated in  the scattering
     volume, i.e., the intersection of the
     part|cle beam and the light beam
     where the  slit  is  imaged  (see
     Figure  1).  This  aim  required
     knowledge of the focal properties
     of the elliptical mirror.
                          First, a piece of photographic paper
                        was fastened to the surface of the PMT
                        and a 0.005-inch wire  was threaded
                        through the inlet and outlet ports inter-
                        secting the incident light  beam. The
                        wire then  served  as  a  source  of
                        scattered   light   originating   in  the
                        scattering  volume.  Exposing  and
                        developing the film yields the desired
                        image information. Calculations based
                        on the geometry and the mirror configu-
                        ration agreed very well with the image
                        determination just described.  In each
                        case, the image of the scattering volume
                        was a 5-mm-diameter circle at the focal
                        point of the mirror. Since the dimen-
                        sions of trie photocathode are  large (8
                        mm x 24 mm),  it was  reasonable  to
                        consider  masking the  surface of the
                        PMT to admit only the signals falling on
                        the image of the scattering volume. In
                        an effort to estimate the extent of the
                        image  of the noise (the  illuminated
                        portion of the photocathode due to light
                        scattered  from  regions outside the
                        scattering  volume)  the   wire  was
                        removed  and  the PMT  covered again
                        with  photographic   paper.  With  no
                        signal, that is, no particulates  passing
                        through, a long exposure was made. At
                        the focal point of the mirror the image
                        produced by the intrinsic noise was a
                        circle approximately 20 mm in diameter.
                          Also,  in order to  mask the PMT
                        optimally, the sensing head had to be
                        adjusted to place the surface of the PMT
                        at the focal point of the  mirror, further
                        from  the  mirror  housing than the
                        normal operating configuration. It was
                        not possible to adjust the Climet 208 to

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1
                      10V
                       9V
                      8V
                       7V
                       6V
             Apparent Size

Figure 2.    Particle size spectrum as
             a function of lamp voltage
             for  0.46  micron  latex
             spheres.   The   vertical
             scale is arbitrary for each
             spectrum.


this position because, with the required
extension of the sensing  head, the
o-rings would no longer provide a reli-
able seal. A "collar" attachment was
fabricated to fit onto.the outside of the
sensing  head to allow the additional
extension needed to focus the mirror on
the PMT surface. The  masking of the
PMT  was accomplished by taping a
piece of  black-painted  aluminum foil,
with the  appropriate  circular aperture,
onto the glass envelope of the PMT. As
can  be   seen  in  Figure  3,  the
improvement in resolution due to the
masking is appreciable forO.31 2 micron
latex aerosols.
Conclusions
  It is possible to extend the small-size
sensitivity of the  Climet 208 to allow
resolution of a 0.312 micron aerosol
peak. The  most significant  modifica-
tions in the instrument leading to this
improvement are the refocusing of the
elliptical mirror on the PMT, the mask-
ing of the surface  of  the PMT,  and
increasing the operating temperature of
the quartz-halogen lamp.
  The anticipated improvement  in the
response through the use of a broad
  ectral response PMT (RCA 4832) did
  >t occur. Lack of resources,  however.
                                        limited the thoroughness of this part of
                                        the investigation.
 Recommendations
   The improved  performance  of  the
 Climet 208 resulting from repositioning
 and masking  the PMT should be of
 interest  to  users of  this instrument.
 Both are relatively straightforward and
 inexpensive modifications which can be
 performed by the user. Higher tempera-
 ture operation of the light source also
 improves sensitivity  and  resolution.
 This  mode  of  operation  cannot be
 recommended  in general,  however,
 because of the shortened lifetime of the
 lamp and the increased danger of shat-
 tering under the  more extreme opera-
 ting conditions.
   The photomultiplier comparison was
 not  sufficiently quantitative nor com-
 prehensive to  be definitive. Additional
.work is needed to understand and con-
 firm the result found for the 4832 tube,
 and to  extend  the  investigation  to
 additional tube candidates.
                                                                                                  With Mask
                                                                                              Factory Configuration
            Apparent Size

Figure 3.    Particle size spectrum for
            0.312 micron latex show-
            ing the improved resolu-
            tion due to masking the
            PMT.
   James T. Brown,  Jr., is with the Department of Physics, Colorado School of
     Mines, Golden,  CO 80401.
   Charles W. Lewis is the EPA Project Officer (see below).
   The complete report, entitled "Small Size-Range Extension of an Optical Particle
     Counter," (Order No. PB 82-103 623; Cost: $5.00, subject to change) will be
     available only from:
           National  Technical Information Service
           5285 Port Royal Road
           Springfield, VA 22161
           Telephone: 703-487-4650
   The EPA Project Officer can be contacted at:
           Environmental Sciences Research Laboratory
           U.S. Environmental Protection Agency
           Research Triangle Park, NC 27711
                                                                            US GOVERNMENT PRINTING OFFICE. 1981 —559-017/7366

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