United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S2-86/072 Jan. 1987 &EPA Project Summary Critical Review of Open Source Paniculate Emission Measurements: Field Comparison Bobby E. Pyle and Joseph D. McCain This project consisted of a review of sampling and analytical procedures used by various testing firms to quantify panic- ulate emissions from open sources; e.g., roads and storage piles. Seven firms, who account for nearly 100 percent of all open source data in the literature, prepared doc- uments describing their current sampling and analytical procedures. Five of these firms then participated in a simultaneous side-by-side field test on a simulated un- paved road at a major steel plant. Each par- ticipant independently measured the par- ticulate emission concentrations produced by roadway traffic. These measurements produced not only the particle-size- dependence of the emissions but also the concentrations as functions of the dis- tance above the road surface. The results for each testing organization were ex- pressed as emission factors for total par- ticulate and the mass fractions of the par- ticulate with sizes <30, <15, <10, and <2.5 ^m diameter. Based on an analysis of the results, it was found that all five pro- filing systems were capable of producing equivalent results in terms of total emis- sions. This was not the case for emissions by particle size. The only technique of those tested that produced reliable emis- sion factors by particle size was the iner- tia! sizing method. This Project Summary was developed by EPA's Air and Energy Engineering Re- search Laboratory, Research Triangle Park, NC, to announce key findings of the re- search project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction During the past decade, research has shown that particulate emissions from open sources such as roads and material storage piles contribute significantly to ambient particulate matter concentrations in many areas. The current EPA emission trading policy allows excessive emissions from one source to be offset by improved control of another source within the same plant. In implementing this bubble policy, many steel plants have agreed to reduce fugitive dust emissions in lieu of tighter controls on process emissions. However, the efforts of several groups to develop equipment and methods for quantifying emissions from nontraditional sources such as roadways have resulted in esti- mates of emission factors and emission rates with substantial variability. Whereas it is generally agreed that emission factor estimates of process emssions from duct- ed sources are good to ±50 percent of a specified measured value, predictions of open source fugitive dust emission factors may vary from measured values by as much as an order of magnitude. These large uncertainties are due to differences in both the measuring techniques used and the site examined. Even for sites with very similar physical characteristics, measured emissions have been found to differ by as much as an order of magni- tude. In an effort to resolve these dif- ferences, the U.S. Environmental Protec- tion Agency contracted with Southern Research Institute (SoRI) to conduct a critical review of the various measurement and predictive methods and to conduct a side-by-side field test in which testing ------- organizations, whose methods represent the principal techniques which have com- monly been applied, would simultaneously sample emissions from an unpaved road. Part I of this review was the compilation of documents that describe in detail each testing method and data reduction tech- nique used in developing the existing data base. As a result of Part I of this study, documents were received from seven organizations. Each of these current procedures docu- ments (CPDs) specifically addressed the following points: 1. A description of the testing methods and data reduction schemes em- ployed in a specific field test con- ducted by that organization for the measurement of both the total partic- ulate and the size distribution of that particulate resulting from open source fugitive emissions and other ancillary measurements such as sur- face loading of silt on the roadway. 2. A discussion of the historical devel- opment of the current technique with emphasis on changes that have been made and the reasons for those changes. If either the sampling or data analysis technique has under- gone change, the respective organi- zation described how data obtained before the modifications were insti- tuted could be correlated with those obtained afterward or detail why such correlations cannot be made. 3. One or more detailed reports from re- cent field tests which utilized the sampling and data reduction tech- niques described in (1), above. Included in these reports were suffi- cient raw data to enable the reader to reproduce the final results quoted. 4. A discussion of how the testing and data reduction procedures described above would be modified for use at various site locations and under vary- ing site conditions. As a result of the review of the CPDs, four organizations were selected to partic- ipate in the simultaneous field comparison during Part II of this study. (A fifth firm par- ticipated at its own expense.) The four firms were selected because either: 1. They have made a significant con- tribution to the existing fugitive emis- sion data base using different meth- odologies; or 2. They represent alternative method- ologies not included in those selected by (1), above. Because much of the use of the emis- sions trading policy with respect to road- ways had been in the iron and steel indus- try, the desired test site was an unpaved road within an integrated iron and steel facility. Negotiations were undertaken with several companies for plant availabi- lity for the tests; the United States Steel Corporation responded favorably, offering the use of their Gary Works. The nature of the tests required a moderately long, straight stretch of roadway that was oriented more or less perpendicular to the prevailing wind and clear of local perturb- ing influences for a length of a few hun- dred meters. It was also desirable that the road have a moderately high traffic densi- ty for emissions generation. Unfortunately, all otherwise suitable roads on the Gary Works property were either paved or had been treated with chemical dust suppres- sant. The most suitable road section in terms of physical layout and traffic density was a paved slag haul road parallel and ad- jacent to Lake Michigan. Consequently, this road was made to simulate an uncon- trolled unpaved road by applying a 5-10 cm thick layer of dirt to one 300 m section. This portion of the road was well away from other potentially confounding sour- ces and wind flow obstructions. Five side- by-side test positions, each about 15 m wide, were laid out on both sides of the road near the center of the simulated un- paved road section. A total of 11 tests were conducted over a 5-day period in June 1984. Conclusions and Recommendations Each profiling system used in these tests exhibited both pros and cons in terms of its versatility and ease of deploy- ment. Consequently, no conclusions are drawn as to the optimum mechanical de- sign of the profiling towers or associated hardware. However, several conclusions may be drawn regarding the methods of sampling. The data from this test series clearly in- dicate that there is significant exposure at heights up to at least the 9 m level. Conse- quently, the placement of a sampler at the 9 or 10 m (preferably 10 m) level is highly recommended. Also, because the max- imum exposure values usually occur at a height of 1.5 to 2.0 m, any future profil- ing system should include a sampler at this level. The ideal profiling system would have mass samplers at 1.5, 2.5, 4.0, 6.0, 7.5, and 10.0 m, with concurrent particle sizing devices at 1.5, 4.5, and 7.0 m. This configuration would better characterize both the exposure and size distribution of the particulates in the plume. It was also demonstrated that sampling isokinetics can be maintained for each sampling head on the profiler tower. Therefore, it is rec ommended that each sampler be equippec with a servo system and individual velocit\ sensors to provide continuous adjustmem of the flow rate based on wind speed a' that elevation. The five profiling systems tested were found to be capable of producing equiva lent results in terms of total emissions This was not the case for particle size distributions and emissions by particle size. Long recognized problems in recon stituting size distributions of airborne par tides from resuspensions of collected buU material lead to the conclusion that, foi fugitive emission sampling of the type un dertaken here, the sizing should take place prior to collection (or concurrent with col- lection as in cyclones and impactors). The recommended procedure for measuring the particle size distribution is the cyclone/impactor technique (used by Midwest Research Institute) with some modifications. With regard to field opera tions, first, a further reduction in the sampling flow rate from 20 to 15 cfrr would help minimize errors from particle bounce. Alternatively, adhesive coatee substrates could be used at the current 2C cfm flow rate. Second, potential errors resulting from the possible transfer o material from the outlet tube of the cyclone to the first stage of the impacto can be avoided by counting only th< material collected in the body of the cyclone as its catch. The outlet tube catch would then be combined with that of the first impactor stage. At the current 20 cfrr flow rate, this would result in a cyclone D50 of 22 ^m being used rather than the current 14 /jm. Lastly, while particle size was measured at the lower elevations (1.E and 4.5 m), an additional cyclone/impacto unit at a height of about 7 m would provide additional information regarding the changes in size distribution as a functior of height within the dust plume. A better data analysis technique thar the current cyclone/impactor procedure would be that commonly used in reducinc in-stack impactor data from industria sources, where a spline fit is made to th< cyclone/impactor data in the cumulative percentage form of the distribution. Th< fit is made in a manner that requires con tinuity in the slope of the curve, and th( solution is forced to be asymptotic to 10( percent at a diameter equal to the max! mum diameter present in the sample. Th< fitted curve is then used to interpolate o extrapolate as needed to obtain the mas: fractions in the selected size intervals. Thii technique avoids the requirement of as suming a functional form for the distribu ------- on and makes use of the complete data et rather than just two of the data points. With regard to the exposure integration rocedure, the resultant emission factor ppears to be relatively insensitive to the schnique used so long as the exposure is dequately characterized with regard to eight. The most critical area is that where le peak exposures occur (usually at 1.5 ) 2.5 m). With samplers at 1.5, 2.5, and .0 m, this should not be a major source : error. However, under greatly different te conditions (road type, silt content, c), samplers at the lower elevations may ied to be positioned at different heights. The utility of an emission factor predic- je equation is that of predicting the emis- ons from a particular site in lieu of actual leasurements. In Order that the equation 3 applicable over a wide range of site cations and conditions, it should include > many of the relevant parameters de- gibing the site as possible. This reqires lat the predictive equation be developed om as large a data base as possible. The luation currently described in "AP-42, ompilation of Air Pollutant Emission Fac- irs," was developed from a fairly broad ita base using multiple linear regression chniques. The data base has some un- jrtainties particularly with particle size stributions. These uncertainties cast >me doubt on the accuracy of the values :ed for the particle size multiplier, k, in lis equation. However, without an exten- ve evaluation of the existing unpaved >ad emissions data base, there is no justi- :ation for invalidating the relation. This juation is probably the most reliable pre- ctor of unpaved road emissions currently /ailable. Because of past problems with article sizing techniques, the values used ir k are less reliable than the overall Huation. ------- B. Pyle and J. McCain are with Southern Research Institute, Birmingham, AL 35255-5305. Robert C. McCrillis is the EPA Project Officer (see below). The complete report, entitled "Critical Review of Open Source Paniculate Emissions Measurements: Field Comparison," (Order No. PB 86-239 787/AS; Cost: $16.95, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 EPA/600/S2-86/072 00003Z9 PS U S ENVI8 PROTECTION AGENCY REGION 5 LIBRARY _ 230 S DEARBORN STREET CHICAGO IL 60604 ------- |