United States Environmental Protection Agency Water Engineering Research Laboratory Cincinnati OH 45268 Research and Development EPA/600/S2-86/084 Dec. 1 986 Project Summary Enzyme Addition to the Anaerobic Digestion of Municipal Wastewater Primary Sludge Gregory M. Higgins and Joseph T. Swartzbaugh This study was conducted to evaluate the effects of adding enzymes to a munic- ipal wastewater (MWW) sludge anaerobic digester. The primary objective was to examine the impact of using enzymes to enhance the degradation of the cellulosic and the oil- and grease-rich sludge frac- tions. This project was conducted under a cooperative agreement to the City of Xenia, Ohio, with subcontracting to Systech Corporation, Xenia, Ohio. This Project Summary was developed by EPA's Water Engineering Research Laboratory, Cincinnati, OH, to announce the major results of a project that is documented in a separate report of the same title (see Project Report ordering information on the back page). Introduction One of the most commonly employed treatment methods for municipal waste- water (MWW) solids is anaerobic digestion followed by one of a number of ultimate disposal options. This process is particu- larly advantageous in that it produces a sludge suitable for land application, effi- ciently reduces pathogenic organisms, produces a potentially useful by-product fuel gas, and is generally accompanied by low operating costs. Despite these advan- tages, currently used anaerobic digestion technology has several operational and technical limitations. One of the most significant of these is the level of volume reduction achieved. Although anaerobic digestion reduces sludge volume and mass, the constantly growing cost and number of federal and state regulations governing the disposal of MWW sludges requires that current technology be opti- mized to produce the smallest amounts of sludge possible. The objective of this program was to evaluate the application of enzyme aug- mentation to current MWW anaerobic digestion practices. This concept was viewed as a method to enhance the sludge volume reduction and fuel gas production. Although commercial enzyme augmenta- tion products are available for use in MWW treatment systems, an extensive search of the relevant experimental literature con- ducted during this project indicated very few useful data regarding their use. Cellulase Enzyme Addition The application of cellulase enzymes to enhance the anaerobic digestion of cellu- losic component of MWW sludge was evaluated in a series of laboratory-scale studies. Three modes of applying the en- zymes were examined — as a pretreat- ment, post-treatment, and simultaneous treatment option with respect to anaerobic digestion. The pretreatment option incor- porated a two-phase digestion process and was by far the most technically suc- cessful of the options examined. However, the advantages of this option were largely due to the two-phase process used to accommodate the pH requirements of the enzyme rather than to the enzyme addi- tions. Compared with a single-phase di- gestion system, increases of 45 and 44 percent were observed for total solids reduction and methane production as a result of the two-phase digestion process alone. Addition of enzyme to the two- ------- phase system further increased solids reduction and methane production to 60 and 66 percent. Experimental data scaled to the size of the Xenia facility were compared with typical operations at a 15-day hydraulic- retention-time, single-phase digester sys- tem modeled on the Xenia facility. Results indicated that a net yearly savings of $11,133, equivalent to a 7-mo payback period for additional equipment, could be achieved by using the two-phase digestion process without enzyme addition. To ac- complish this result, the facility would need a minimal increase in tankage capac- ity. Based on the current cost of commer- cially available enzyme, an additional yearly savings of $1,525 would result from adding enzyme to the two-phase system. This savings could increase if enzyme costs could be reduced. Lipase Enzyme Addition The use of lipase enzymes to increase the rate of decomposition of the oil and grease component of MWW sludge solids was evaluated in a similar series of labora- tory experiments conducted with direct enzyme addition to a single-phase anaer- obic digestion system operated at a 15-day hydraulic retention time. Compared with control conditions, increases of 2 and 4 percent were observed for total solids reduction and methane production as a result of lipase enzyme addition. Based on current enzyme costs, a net yearly savings of $701 would result from the use of lipase enzymes. No additional tankage capacity would be required for this pro- cess. Further increases could potentially be achieved by operating the system at a longer retention time. Conclusions The overall results of the project show little advantage for enzyme addition to anaerobic digestion. The major improve- ments seen were due to the staging of the digestion process, which was done in order to accommodate the pH require- ments of the cellulase enzyme. The con- clusions are, therefore, as follows: (1) Two-phase digestion used to accom- modate cellulase addition in this study shows promise for increasing the efficiency for anaerobic diges- tion. (2) The addition of cellulase enzyrr shows a moderate improvement c the two-phase digestion proci without enzyme addition. (3) The addition of lipase enzyme un the condition studied shows onl minimal improvement in anaero digestion. The full report was submitted in full ment of Cooperative Agreement No. ( 810279 by the City of Xenia, Ohio, unc the sponsorship of the U.S. Environrm tal Protection Agency. Gregory M. Higgins and Joseph T. Swartzbaugh are with SYSTECH Corporation, Xenia, OH 45385-9354 (J. T. Swartzbaugh is presently with PEER Consultants, Inc., Dayton, OH). B. Vincent Salotto was the EPA Project Officer (see below for present contact). The complete report, entitled "Enzyme Addition to the Anaerobic Digestion of Municipal Wastewater Primary Sludge," (Order No. PB87-101 788/AS; Cost: $16.95, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield. VA 22161 Telephone: 703-487-4650 For further information, Harry E. Bostian, can be contacted at: Water Engineering Research Laboratory U.S. Environmental Protection Agency Cincinnati. OH 45268 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 BULK RATE POSTAGE & FEES EPA PERMIT No. G- Official Business Penalty for Private Use $300 EPA/600/S2-86/084 0169064 ?rfrSE*R80RN ST- CHICAGO IL 60604 ------- |