United States Environmental Protection Agency Environmental Sciences Research Laboratory Research Triangle Park NC 27711 Research and Development EPA-600/S3-83-025 June 1983 Project Summary Ambient Hydrocarbon and Ozone Concentrations Near a Refinery Ken Sexton and Halvor H. Westberg Atmospheric emissions from the Marathon Oil Company refinery at Robinson, Illinois were investigated during June and July 1977. Surface and aerial measurements were used in an integrated, three-dimensional mon- itoring network The study focused on three major areas: (1) characterization of gaseous components within the re- finery effluent especially non-methane hydrocarbons (NMHCs) and nitrogen oxides (NOX); (2) sunlight bag-irradia- tion experiments to examine ozone- forming potential of refinery emissions; and (3) aerial measurements of changes in plume chemistry during the first six to eight hours of transport. Concen- trations of ozone, nitrogen oxides, sul- fur dioxide, methane, carbon dioxide, individual nonmethane hydrocarbons, and halocarbons were recorded on a routine basis. In addition, meteorologi- cal parameters such as wind speed, wind direction, solar radiation, and mixing height were also measured. Results indicate that levels of hydro- carbons and nitrogen oxides were ele- vated downwind of the refinery. In the effluent, concentrations of hydrocar- bons and of nitrogen oxides exceeded background values by as much as 300- fold and 10-fold, respectively. Irradia- tions of captured refinery emissions suggest that ozone can be produced photochemically in amounts that vary according to NMHC/NOX ratios and initial NMHC concentrations. Contin- uous measurements made from an air- craft documented instances of ozone buildup in the refinery plume as it drifted downwind. This Project Summary was developed by EPA's Environmental Sciences Re- search Laboratory. Research Triangle Park NC, to announce key findings of the research project that is fully docu- mented in a separate report of the same title (see Project Report ordering information at back). Introduction Pollution caused by photochemical oxi- dant production is becoming an increas- ingly widespread problem in the United States, despite regulatory actions to limit emissions of precursors tooxidants. Once thought to be exclusively an urban phe- nomenon, ozone (03) levels in many suburban and rural areas routinely violate the current 120-ppb National Ambient Air Standard. Recognition of the impor- tance of long-range multi-day transport of airborne pollutants has directed attention to the regional nature of ozone/oxidant pollution episodes and underscored the need for effective control strategies. Re- quirements for retrofit emissions control measures on major stationary sources are an integral part of contemporary regula- tory policy. Before the efficacy of these control measures can be evaluated, the relative contribution of specific point- source categories to observed downwind 03 buildup must be known. Petroleum refineries are major sources of several primary pollutants, including hydrocarbons, nitrogen oxides (NOX), car- bon monoxide (CO), and paniculate matter. Concerns about refinery emissions have focused primarily on nonmethane hydro- carbon (NMHC) releases, and control measures, such as floating roof storage tanks, have been instituted at most sites. Because airborne emissions from refining operations contain significant quantities of hydrocarbons and nitrogen oxides, it is reasonable to assume that ozone is formed within the plume during appropriate mete- orological conditions. ------- This report summarizes the results of an ambient air monitoring study conducted during June and July 1977 near the Marathon Oil Company refinery at Robinson, IL The refinery which processes approxi- mately 200,000 barrels of crude oil per day is located in a rural region away from other major pollution sources. Aerial and ground-level measurements were designed to examine chemical transformation within the plume during the first six to eight hours of transport. Results of continuous monitoring at the field laboratory, captive air irradiation studies of refinery emissions, and aerial measurements in the plume during transport are presented. Discus- sion focuses on the evaluation of local 03 concentrations due to photochemical pro- duction of ozone in the refinery emissions. Procedure Both surface and aerial monitoring sta- tions were used to investigate the refinery emissions. The focal point for ground- level operations was a 7-m instrumented trailer located approximately 5 km east of the refinery. Pollutant parameters mea- sured at the field laboratory included con- centrations of 03, NOX, methane (CH4), CO, total hydrocarbons, individual C2 - C-\ Q NMHC and halocarbons; wind speed and direction; turbulence; dew point; solar radiation; and temperature. In addition, vertical temperature discontinuity was re- corded continuously using a monostatic acoustical sounder. Natural sunlight ir- radiation experiments were also conducted at this site using 500-1 Teflon bags filled with either refinery emissions or back- ground air. A twin-engine Rockwell Aero Comman- der served as an airborne monitoring plat- form. Instruments on board the aircraft allowed for continuous measurements of 03, NOX, sulfur dioxide (S02), and conden- sation nuclei (CN) visual range, and flight parameters. Six-liter grab samples were collected in stainless steel canisters or Teflon bags and returned to the field laboratory for gas-chromatographic analy- sis. Results Ground-Level Measurements Continuous ground -level monitoring was conducted at the field laboratory 5 km east of the refinery complex. Measu rements at this site during periods of fumigation pro- vided an indication of pollutant concentra- tions associated with the refinery effluent Nonmethane hydrocarbons and NOX were the best indicators of refinery emissions at the surface, and CO and CH4 also exhibited higher values during fumigations. Nitrogen oxides and NMHC concentrations typically jumped from background levels of < 10 ppb and < 0.1 ppmC, respectively, to approximately 20 ppb and 5 ppmC as emissions passed over the trailer. In- plume CO concentrations commonly in- creased about 0.2 ppm and CH4 values exceeded background levels by 0.4 ppm. Because NMHC are a major component of refinery emissions, considerable effort was devoted to determining hydrocarbon concentrations and composition in the plume. Hydrocarbon concentrations in morning samples 0600-0800 CDT col- lected at the fenceline commonly exceeded 1000 /ig/m3 (1,500 ppbC), with values varying from 200 -18,000 /xg/m3 (300 - 27,000 ppbC). Observed in-plume hydro- carbon values at the surface were found to be negatively correlated with early morning mixing height as determined by the acous- tical-sounder records. The proportion of olefins, aromatics, and paraffins measured in refinery emissions remained relatively constant throughout the monitoring pro- gram. Olefins routinely comprised 1 - 5% of each plume sample, aromatics 5 -1 5%, and paraffins 80 - 95%. More detailed gas-chromatographic a- nalysis was performed to investigate iden- tities of C2 - C10 NMHCs present in back- ground and plume samples. Ground level samples from outside the plume were composed primarily of the paraffinic spe- cies ethane, propane, i-butane, n-butane, i- pentane, and n-pentane. Refinery emis- sions were also composed principally of paraffins, with ethane, propane, i-butane, n-butane, i-pentane, and n-pentane fre- quently accounting for more than 50% of the total. Other compounds present at relatively high concentrations within the plume included 2-methylpentane, 3-methyl- pentane, n-hexane, methylcyclopentane, 2,4-dimethylpentane, benzene, 2,3-di- methylpentane, 3-methylhexane, 2,2,3- trimethylpentane, n-heptane, methylcyclo- hexane, toluene, and the isomeric xylenes. Captive-Air Irradiations Natural sunlight irradiations of 500-1 Teflon bags filled with petroleum refinery emissions or background air were used to assess ozone-forming potential. Three bags (2 refinery and 1 background) were collected between 0600-0800 CDT and initial NMHC, 03, and NOX concentration measurements were performed at the field laboratory before exposing the chambers to sunlight Additional nitric oxide (NO) was added to selected refinery samples in order to examine the effects of varying NMHC/NOX ratios. Changes in 03, NO, and nitrogen dioxide (N02) were moni- tored periodically throughout each run. Ozone production in plume and non-plume samples was compared to provide an indication of ozone-forming potential as- sociated with refinery emissions. Maximum amounts of 03 produced in background samples were less than 80 ppb in all cases, while refinery samples to which no NO had been added had 03 concentrations as high as 220 ppb. Plume samples to which additional NO had been added showed maximum 03 generation on the order of 500 ppb. Irradiation experiments revealed that NMHC/NOX ratios and absolute amounts of NMHC were important factors in determining 03 concentrations. Optimum conditions for photochemical ozone production occurred at NMHC/NOX ratios between 10 and 20, and the amount of 03 generated was proportional to initial NMHC levels. Aerial Measurements The instrumented aircraft made several flights downwind of the refinery to investi- gate in-plume polluant levels. Elevated hydrocarbon concentrations were docu- mented in the plume, with peak values in the range of 200-300 jug/m3 (300 - 400) ppbC) at 8 km, decreasing to 75 - 100 jug/m3 (100 - 150 ppbC) at 15 km. Levels of NOx(+5 to + 1 5 ppb), S02 (+25 to +30 ppb), and condensation nuclei were also higher in the plume than outside the plume. On two occasions, July 8 and July 21, 1977, 03 in the plume exceeded background concentrations. Peak in-plume 03 enhancement was approximately 30 ppb on July 8 and 15 ppb on July 21. Background 03 levels for the two days were 85 ppb and 70 ppb respectively. Both instances of ozone buildup occurred when prevailing southerly winds carried emissions to the north of the plant Data from two flights on July 21, 1977 are typical of pollutant levels measured in the plume at various distances downwind. The initial flight was conducted between 0630 - 0745 CDT before sufficient solar radiation was available for maximum photo- chemical activity. During this period, pre- vailing winds carried Marathon emissions to the northeast of the refinery. A*ter a vertical spiral to 4300 m over the ^lant, the aircraft made several passes through the area of plume drift and then flew to 19 km from the refinery. Temperature variations with altitude, recorded during the spiral at 0640 CDT, showed a distinct temperature inversion at approximately 350 m. Above the inver- sion, 03 values were relatively constant at, 70 ppb, while beneath this level concentra-' ------- tions decreased to less than 30 ppb near the surface. The July 21 acoustical sounder tracing revealed the presence of a low- level radiation inversion at about 50 m from 0300-0600 CDT, with a gradual weakening and lifting between 0600 - 0930 CDT. Sounder records indicate a breakup of the inversion by0930CDTand well-mixed conditions prevailing up to at least 500 m. Downwind of the refinery, the aircraft made a number of passes through the Marathon plume. In-plume S02 values were about 100 ppb higher than back- ground levels at 8 kmand35 ppbhigherat 16 km Condensation nuclei levels on both passes showed a ten-fold increase over background levels. Ozone concentra- tions, on the other hand, exhibited marked depletion due to scavenging by NO in the plume. In-plume ozone values were de- pleted below background levels by ap- proxi mately 3 5 ppb at 8 km and 10 ppb at 16 km. Hydrocarbon grab samples collected by the aircraft revealed elevated C2 - C10 NMHC concentrations in the plume. The NMHC concentration in background sample taken outside the plume was less than 20 jug/m3 (30 ppbC). The NMHC level exceeded 1000 jug/m3 (1500 ppbC) in a plume sample collected 0 - 3.5 km down- wind, while at 8 -11 km the concentration was greater than 200 ju,g/m3 (300 ppbC). In order to investigate the possibility that 03 is produced within the effluent, a second flight was conducted on July 21 from 1005 - 1 200 CDT. Data collected during this flight demonstrate that 03 buildup does occur in the refinery's dis- charges. Emissions were observed to the northeast of the plant and plume bound- aries were well defined out to 26 km downwind. Temperature data indicate that the inversion observed on the earlier flight had completely dissipated by 101 5 CDT, thus confirming the acoustical- sounder tracings. Ozone concentrations were relatively constant up to 1200m, suggesting that the mixing layer extended to at least that altitude. Measurements at 19 km from the plant tend to corroborate this observation since emissions were detected at 1000 m. Cross-plume passes at 8, 13, 19, and 26 km downwind of the refinery revealed that S02, CN, and 03 concentrations were higher inside the plume boundaries than outside. The buildup of 03 within the plume amounted to 7 ppb at 8 km, 8 ppb at 13 km, 15 ppb at 19 kmandS ppbat26 km. Plume traverses at several altitudes 19 km from the refinery suggested that refinery emissions were stratified, with maximum 03 enhancement and plume width occurring near the surface. Greatest ozone concentrations inside plume bound- aries on this flight were measured at 250 m, 19 km from the plant Conclusions and Recommendations Photochemical 03 formation from re- finery emissions is clearly a complex phe- nomenon, depending on many meteoro- logical variables and emission character- istics. The fact that in-plume 03 buildup was recorded in the effluent on two out of six flights shows that 03 can be generated solely from petroleum refinery discharges. Meteorological and plume composition data do not account for the absence of 03 enhancement on two-thirds of the sampling days. Further investigations of the reasons for sporadic 03 formation may provide valuable information about photochemical activity in ambient atmospheres. Data reported here concentrated on 03 production during the first six to eight hours of transport It may be that maximum 03 levels occur much later, because 80 - 90% of NMHC emissions from refineries are in a relatively slow-reacting classifica- tion, the paraffinic compounds. Although the contribution of low molecular weight hydrocarbons to long-range multi-day transport of ozone is not well understood, the potential impact of these emissions on regional pollution levels should not be ignored. Future captive air studies should involve the use of N02 instead of NO. Too much time is required to oxidize the NO to N02 by the NO addition. Also, the initial 03 is titrated with the NO addition. Thus, the NO spiked air samples do not have suffi- cient daylight to both oxidize NO and generate maximum 03. K. Sexton andH. H, Westberg are with Washington State University, Pullman, WA 99164 Joseph J. Bufalini is the EPA Project Officer (see below). The complete report, entitled "Ambient Hydrocarbon and Ozone Concentrations Near a Refinery," (Order No. PB 83-195 958; Cost: $23.50, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Environmental Sciences Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 ------- United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 PS 0000329 U S ENV1R PROTECTION AGENCY REGION 5 LIBRARY 230 S DEARBORN STREET CHICAGO IL 60604 ------- |