United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S7-85/050 Jan. 1986 4>EB\ Project Summary Thermophilic Anaerobic Biodegradation of Phenolics Frank J. Castaldi and Barbara J. Hayes This report presents the results of a series of anaerobic microbial acclima- tion and treatment performance tests conducted with synthetic phenolic sub- strates. The research is a feasibility level assessment of substituting anaer- obic biodegradation of phenolics for solvent extraction. The tests demon- strated the feasibility of biodegrading phenol and p-cresol to methane under thermophilic anaerobic conditions. The experimental data indicate that anaero- bic biodegradation of phenolics under thermophilic conditions involves a dual system of bioaccumulation and biodegradation. Phenolics and un- known metabolites were accumulated in the anaerobic floes of sludge, and these compounds were apparently slowly degraded over time. Despite pe- riodic upsets, treatment improved as the phenolic loadings were incremen- tally increased during the experiments. This indicates that, although acclima- tion of thermophilic anaerobic bacteria to phenolics is difficult, it can be accom- plished using normal microbial cultiva- tion techniques. Moreover, degradation intermediates identified during ther- mophilic anaerobic treatment of pheno- lics were similar to those found in efflu- ents from anaerobic treatment systems that operate at lower temperatures. This Project Summary was devel- oped by EPA's Air and Energy Engineer- ing Research Laboratory, Research Tri- angle Park, NC, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction Fixed-bed coal gasification waste- waters are generally high in biochemi- cal oxygen demand. The largest fraction of the carbonaceous biochemical oxy- gen demand characteristic of these wastewaters can be attributed to the presence of phenolics. In addition to phenols, the wastewaters contain ap- preciable levels of cresols, xylenols, and aromatic heterocyclic compounds with nitrogen contained in the ring. The chemistry of fixed-bed gasifier wastewaters offers the potential for a biological treatment alternative to sol- vent extraction pretreatment of high phenolic wastewaters. A conventional wastewater treatment system for fixed- bed coal gasification quench conden- sates consists of tar/oil separation, sol- vent extraction (phenolics removal), steam stripping (ammonia and acid gas removal), aerobic biodegradation, and assorted tertiary treatments (specific to discharge or reuse requirements). This system is energy intensive and presents both health and safety (worker expo- sure to solvents) and hazardous materi- als handling (phenolic by-product) con- siderations. This research is a feasibility level as- sessment of substituting anaerobic biodegradation of phenolics for solvent extraction. This alternative treatment system would consist of tar/oil separa- tion, steam stripping, anaerobic bio- degradation, aerobic biodegradation, and assorted tertiary treatments. Anaer- obic biodegradation would eliminate many of the health and safety concerns posed by solvent extraction treatment while also producing methane as a by- product. Methane may be generated in sufficient quantity to meet the power re- quirements of the entire alternative wastewater treatment train. The anaerobic treatment system would provide simultaneous storage, ------- equalization, and treatment of steam- stripped quench condensates and other process wastewaters. Since the process would receive wastewaters at tempera- tures in excess of 95°C, the anaerobic biodegradations should occur in the thermophilic temperature range (49 to 57°C) to minimize cooling requirements. These temperatures are consistent with equilibrium bioreactor temperatures es- timated from heat balances on the anaerobic process. Operation in the thermophilic range would thus remove much of the cooling requirement typical of most mesophilic microbial treatment processes. (Traditionally, hot waste- waters are cooled by retention in large aerated impoundment ponds. This practice also permits the uncontrolled release of volatile compounds to the at- mosphere.) A thermophilic anaerobic treatment process would restrict the re- lease of volatile compounds Because the emissions are controlled during treatment. The major gaseous emis- sions from the process are methane and carbon dioxide. The thermophilic tem- perature range should also optimize the rate of microbial conversion. Objectives The purpose of this research was to study the feasibility of biodegrading phenolics to methane by thermophilic anaerobic treatment. The study was a feasibility level assessment which ex- amined techniques for culturing ther- mophilic bacteria, acclimating these mi- croorganisms to phenolics, and assessing toxicity thresholds for simple phenol. The study was conducted with bench-scale test reactors using syn- thetic substrates composed of phenol, p-cresol, organic acids, and basal salts. Both continuous-feed and batch treat- ment tests were conducted and treat- ment performance monitored. Where possible, degradation intermediates were identified. These data provide the basis for assessing the feasibility of thermophilic anaerobic biodegradation of phenolics. Results and Conclusions The report presents the results of a series of anaerobic microbial acclima- tion and treatment performance tests conducted with synthetic phenolic sub- strates. These tests were designed to demonstrate the feasibility of biode- grading phenolics under thermophilic anaerobic conditions. Two types of ex- periments were conducted: • microbial seed acclimation tests using mixed cultures of anaerobic microorganisms grown under ther- mophilic conditions, and • treatment performance tests using acclimated microorganisms sub- jected to both continuous and batch biodegradation conditions. The experimental results are discussed relative to the feasibility of achieving thermophilic anaerobic biodegradation of phenolics characteristic of most fixed-bed coal gasification wastewaters. Microbial Seed Acclimation Testing Mesophilic anaerobes from a munici- pal sewage sludge digester were used to seed two test bioreactors. These sludges were fed a mixture of phenol and organic acids and were subjected to mixed liquor temperatures between 52 and 55°C. These two bioreactors were operated throughout the acclimation period at different substrate loadings. Although the bioreactors were loaded similarly, they performed differently be- cause of differences in the nature of the microbial cultures developed during seed acclimation. The microorganisms showed an in- herent ability for thermophilic anaero- bic biodegradation of phenol early in the acclimation cycle. After three hy- draulic residence times, a flocculent mi- crobial mass developed that settled well and produced an effluent that was low in phenol. Overall chemical oxygen de- mand (COD) reduction lagged phenol removal: optimum COD removal was not obtained until after about six hy- draulic residence times. Methane was detected in the off gas from the bioreac- tor whenever these gases were sam- pled during the acclimation period. Although the bioreactors consistently reduced the phenol concentration in the wastewater, the apparent level of methane produced did not keep pace with the rate of phenol removal during the early stages of the acclimation. However, this was not unexpected be- cause methane-forming bacteria are usually slow to develop in most anaero- bic treatment processes. The bioreac- tors also maintained relatively low con- centrations of volatile cell mass throughout the test, and the apparent rate of growth of new biosludge was negligible. Performance Testing Performance testing consisted of two continuous-feed biodegradation experi- ments with similar populations of accli- mated thermophilic anaerobic bacteria. Each experiment was designed to track the change in phenol, p-cresol, acetic acid, and propionic acid in a test reactor. Treatment performance data for one test are presented in Table 1. This reac- tor was fed phenol at 1000 mg/L, p-cresol at 50 mg/L, and volatile organic acid as equal quantities of acetic and propionic acids (i.e., 200 to 400 mg/L). The bioreactor was operated with an hy- draulic residence time of 20 days and a mean cell residence time of about 60 days. The system maintained a mass loading of 0.04 mg phenol/mg total volatile suspended solids (TVSS)/day throughout the test run. Test data indicate relatively uniform treatment performance with the re- moval of cresol and acetic acid. How- ever, variable effluent qualities for phe- nol and propionic acid may be the result of several system specific factors. The mass loading of phenol to the bioreac- tor could change the equilibrium con- centration within the mixed liquor by no more than 50 mg/L for each day of oper- ation. Therefore, an apparent rise in the mixed liquor phenol concentration of between 78 and 230 mg/L over a single day of bioreactor operation must be the result of factors other than the normal changes in biochemical reaction rate typical of microbial processes. One such condition is the accumulation of phenol within the floes of sludge before actual biodegradation occurs. This ac- cumulation probably results from sorp- tion of phenol to the activated sludges because of the lipophilic properties of the floes. Therefore, the biofloc may carry much higher concentrations of phenol than actually are measured in the liquid of the reactor. From time to time, desorption may occur, liberating phenol and unknown metabolites to the reactor liquid. These compounds would be quickly taken up by the biomass and biodegraded in the normal course of process operation. However, point-in- time measurements will show effluent quality variability as reported by the test data. The accumulation and eventual biodegradation of degradable pollu- tants on floes is a common occurrence in activated sludge treatment. Whether this phenomenon presents problems specific to thermophilic anaerobic treat- ment of phenolics cannot be assessed from the experimental data. Conclusions The following conclusions result from the study of thermophilic anaerobic ------- Table 1 Test Day 1 4 5 6 7 8 W 11 12 13 14 15 16 17 18 19 20 22 25 27 Thermophilic Performance Test Influent Phenol (mg/L) _b — 1030 - - 7070 - 570 — - - - - - 7000 - 7000 - 7020 - Cresol (mg/U 50 - 31 - - 38 - 48 - - _ - - _ 47 - 48 14 31 <5 Acetic Add (mg/L) 300 370 - - - 350 - 230 320 310 770 97 - - 250 - 200 <5 - - Propionic Acid (mg/L) 280 310 - - - 440 - 230 490 240 760 775 - - 300 - 590 <5 95 - COD (mg/L) 3040 3100 2970 3120 - - - 2440 - 3140 - 2890 - - 2570 - 2960 2680 2810 Phenol (mg/L) <5 - <5 79 <5 - 230 <5 55 70 6.2 <5 <5 75 790 720 <5 76 <5 733 Cresol (mg/L) <5 - <5 <5 <5 - <5 <5 <5 <5 <5 <5 <5 <5 - <5 <5 <5 <5 <5 Effluent3 Acetic Acid (mg/L) <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 - <5 <5 36 - 84 6 <5 <5 - Propionic Acid (mg/U 97 - 96 - 94 - 703 770 86 770 - 88 70S 95 - 76 90 700 80 - COD (mg/U 170 - 237 234 724 _ 570 790 775 750 726 734 753 282 - 350 270 204 702 224 "Reactor total volatile suspended solids (TVSS) equals 1400 mg/L during test. bBlank (-) means parameter not analyzed. degradation of synthetic phenolic sub- strates: • Experimental results indicate that phenol and p-cresol can be metabo- lized to methane under ther- mophilic anaerobic conditions. This microbial treatment process was sustained for a period of 6 months with continued improvement in treatment performance. A phenolic toxicity threshold for the microbial process was not evident when the degradations were performed with acclimated microorganisms. Rela- tively short acclimation periods were required to achieve consistent treatment performance (i.e., greater than 90 percent removal of phenol) at low substrate concentrations. However, extended periods of accli- mation (i.e., greater than six hy- draulic residence times) were re- quired to achieve acceptable treatment at higher substrate (phe- nolic) loadings. Generally, accept- able treatment occurred coincident with the development of a floccu- lated biomass. However, the pres- ence of dispersed microorganisms signalled poor treatability. These observations indicate that stable treatment performance could be maintained with conventional mi- crobial acclimation techniques. • The experimental data indicate that thermophilic anaerobic biodegrada- tion of phenolics involves a dual system of bioaccumulation and biodegradation. Phenolics and un- known metabolites are accumu- lated in the anaerobic floes, and these compounds are released to the liquid at various times during treatment. Process control would specify a condition that optimizes the degradation of toxics in the liq- uid phase while maintaining an equivalent level of treatment for the sludges. Operating under this con- dition would minimize the produc- tion of new cell mass. • Although the test bioreactors expe- rienced upset conditions in the early stages of the acclimation study, phenolic wastes were continuously fed to the systems throughout the upset periods. Despite these peri- odic upsets, system performance improved as the waste loadings were incrementally increased dur- ing the experiments. This indicates that, although acclimation of ther- mophilic anaerobic bacteria to phe- nolics is difficult, it can be accom- plished using normal microbial cultivation techniques. • The experimental observations indi- cate that proportional increases in reactor biomass relative to pollutant loading will not guarantee that the individual phenolic compounds and intermediates will be uniformly de- graded. This would imply that sys- tem kinetics may not fit a conven- tional microbial substrate utilization model. The experimental data indicate that degradation intermediates identi- fied during thermophilic anaerobic treatment of phenolics were similar to those found in effluents from anaerobic treatment systems that operate at lower temperatures. ------- F. J. Castaldi andB. J. Hayes are with Radian Corp., Austin, TX 78766. William J. Rhodes is the EPA Project Officer (see below). The complete report, entitled "Thermophilic Anaerobic Biodegradation of Phenolics," (Order No. PB 86-122 603/AS; Cost: $11.95. subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 EPA/600/S7-85/050 0000339 PS ------- |