United States Environmental Protection Agency Municipal Environmental Research Laboratory Cincinnati OH 45268 Research and Development EPA-600/S2-83-003 Mar. 1983 Project Summary Trihalomethane Removal by Coagulation Techniques in a Softening Process J. C. Thurrott, H. Zwart-Duryea, J. R. Sloane, and D. Williamson This research program investigated various potable water treatment proc- esses in combination with lime soften- ing to effect maximum removal of trihalomethane precursor compounds. A study of the literature was used to guide the initial test work. Bench-scale jar tests investigated various combina- tions of coagulants that earlier studies indicated would be promising. The test work evaluated the relative effective- ness of lime softening, alum coagula- tion, ferric coagulation, and clay coagu- lation with respect to their ability to remove THM precursors by themselves and in various combinations with lime softening. The bench-scale test work was fol- lowed by a series of eight pilot-plant test runs using the U.S. Environmental Protection Agency's trailer-mounted pilot facility at the 45.4-MLD(12-MGD) Ralph F. Brennan Water Treatment Plant in Daytona Beach, Florida. The raw water studied is a moderately colored, high-hardness groundwater emanating from the Floridan aquifer. Various treatment processes studied included single-stage coagulation/lime softening, two-stage coagulation/lime softening, lime softening/coagulation, bentonite clay with lime softening, and polymeric coagulant/clay coagulation/ lime softening. Extensive analytical data were col- lected and summarized on raw water for test samples, pilot-plant process waters, Brennan Treatment Plant sam- ples, and Daytona Beach distribution system samples. These data were used to evaluate the effectiveness of each process studied, as well as to compare pilot-plant performance with full-scale plant results. This Project Summary was developed by EPA's Municipal Environmental Re- search Laboratory. Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction In 1979, the U.S. Environmental Pro- tection Agency (EPA) promulgated an amendment to the National Interim Pri- mary Drinking Water Regulations estab- lishing a maximum contaminant level (MCL) of 0.10 mg/Lfor total trihalometh- anes (TTHM's). Two previous investiga- tions at the Ralph F. Brennan Municipal Water Treatment Plant in Daytona Beach, Florida, indicated that the level of trihalo- methanes (THM's) in the finished water exceeded the MCL by several fold. These reports further concluded that the level of THM production could be reduced by improving coagulation and by altering the point of chlorination in the treatment process. These studies did not, however, determine a treatment process that would reduce the effluent THM concentration below the legislated maxi- mum. Before radical alternatives such as air stripping, activated carbon, or alternative disinfectants were investigated, this pro- ject was undertaken to study further THM reductions by means of improved coagu- lation/lime softening techniques to re- move precursor organics. Procedures Literature Search To guide and optimize jar test work and ------- pilot-plant efforts, reports on previous work by others (including those at the Brennan Plant) were reviewed. Results of various investigations generally agreed that THM precursors were definitely removed through coagulation with alum and ferric salts, but the removal efficiency varied significantly with the raw water source. These studies generally indicate that coagulation of THM precursors is a function of pH and chemical dose. Wide- spread disagreement exists, however, as to the dosage levels required for maxi- mum THM reduction. Jar Test Program The purpose of the jar test was to refine and confirm the results of the two earlier studies done at the Brennan Plant and to investigate those parameters that the literature indicated might be effective. The raw water studied was a moderately colored, high-hardness groundwater em- anating from the Floridan aquifer (see Table 1). Eight areas of study for THM precursor removal efficiency were identified: 1. Aluminum sulfate (alum) versus fer- ric sulfate (ferric) as a coagulant; 2. Coagulant dose (alum and ferric); 3. Coagulant pH (alum and ferric); 4. Coagulation followed by lime soften- ing; 5. Lime softening followed by coagula- tion; 6. Softening at a high pH (approximately 11) with magnesium carbonate; 7. Several other coagulant aids includ- ing sodium aluminate, a bentonite clay, and CatFloc-T* and; 8. Bentonite clay with lime softening. To pursue these eight areas effectively, an initial series of jar tests investigated the following parameters: 1. Optimization of lime dose for soften- ing and THM precursor removal. 2. Effect of pH on color and THM precursor removal. 3. Effect of pH and alum dosage on color and THM precursor removal when treating lime-softened water. 4. Effect on THM precursor removal when softening with lime after coag- ulating with alum. 5. Effect on THM precursor removal when using clay and CatFloc-T in combination with lime. 6. Effect of sodium aluminate on THM precursor removal when treating lime-softened water. 'Mention of trade names or commercial products does not constitute endorsement or recommenda- tion for use Table 1. Daytona Beach Raw Water Analysis. 1976-81 Parameter 5/76 11/77 .8/78 5/79 10/80 11/81 pH Color, PCU TDS, mg/L Turbidity. NTU Total Hardness. mg/L as CaCOz Calcium, mg/L as Ca*2 Magnesium, mg/L as Mg*z Alkalinity, mg/L as CaCO3 Chloride, mg/L Sulfate, mg/L as SO4"2 7.31 34 392 1.8 294 104 8.5 276 50 2.0 6.8 20 323 0.26 316 114 7.2 254 37 4.3 7.0 20 424 0.25 284 101 7.4 274 33 4.3 7.1 15 362 0.4 298 95 14.3 260 42 2.0 6.9 15 383 0.3 294 111 3.8 276 36 9.8 6.8 15 452 0.1 296 102 9.5 274 54 6.2 Once the results of this first series were analyzed, additional jar tests studied the following: 1. Effectiveness of ferric sulfate for THM precursor and color removal at various dosages and pH levels. 2. Effect on THM precursor removal by adding magnesium sulfate and sodi- um carbonate at high pH. 3. Effect on THM precursor removal by using CA-35 clay in combination with Rohm and Haas XE-392 poly- meric coagulant. Pilot-Plant Program The results of the jar tests and continu- ous re-evaluations during the pilot-plant phase of the study ultimately led to eight pilot-plant test runs: 1. Simulation of full-scale Brennan Plant conditions for development of baseline data. 2. Clay and Calgon CatFloc-T in combi- nation with lime softening. 3. Alum at 20 mg/L with American Cyanamid Magnifloc 985N in combi- nation with lime softening. 4. Alum at 40 mg/L with Magnifloc 985N in combination with lime soft- ening. 5. Two-stage coagulation/softening in- volving 40 mg/L alum with sulfuric acid pH adjustment followed by lime softening. 6. Two-stage coagulation/softening in- volving sulfuric acid pH adjustment with 80 mg/L alum followed by lime softening. 7. Two-stage softening/coagulation in- volving Nalco 8184 with lime fol- lowed by 50 mg/L alum with final NaOH pH adjustment. 8. Use of Calgon CA-35 clay in conjunc- tion with Rohm and Haas XE 391 and XE 392 coagulants. Results and Conclusions Jar Test Results The initial jar tests showed that maxi- mum hardness reduction could be effec- ted at a lime dose rate of 250 mg/L. For subsequent jar tests, 220 mg/L lime feed was used to duplicate actual Brennan Treatment Plant practice. This work con- firmed earlier results, which showed that lime coagulated with a polyelectrolyte was inefficient as a precursor removal process on the well water at the Daytona Beach plant. Subsequent jar tests compared ferric sulfate in combination with lime soften- ing as opposed to alum with lime. Dosage of the coagulants was varied, as was order of treatment. Alum at higher doses removed color more effectively than ferric sulfate, though both performed similarly with respect to precursor removal. Ani- onic and cationic polymers were tested in combination with alum to improve floe settling characteristics of the light alum floe. Results were poor, but further jar tests indicated that little benefit would be realized in removing this floe even through an intermediate filtration step. Low pH coagulation of previously soft- ened high pH water was also attempted and resulted in effluent THM values in the 200 to 300 //g/L range. Additional jar tests were conducted using clay with CatFloc-T and with sodi- um aluminate, both in combination with lime softening. Neither process showed results that were substantially better than the conventional alum/lime combi- nation. Brief initial jar tests involving magne- sium sulfate and sodium carbonate in combination with lime softening showed very promising results, with THM values in the 200 /ug/L range. Subsequent retesting failed to duplicate this removal efficiency, however, so further testing was discontinued. ------- Extensive jar testing was accomplished using the experimental Rohm and Haas polymeric coagulant. This material was tested at various doses as well as various ratios of cationic to anionic polymer. Further tests evaluated the use of clay in conjunction with the polymers, as well as the effect of chlorinating before filtration as opposed to chlorinating after filtration. The summary results of the jar tests were used to establish the pilot-plant operating program. Pilot-Plant Test Results The average THM concentration for the eight pilot-plant runs are listed in Table 2. The first pilot-plant run was intended to simulate the full-scale operation of the Brennan Treatment Plant to establish baseline parameters. Pilot-plant perform- ance generally paralleled treatment plant performance, though higher 3-day THM's were realized in the pilot-plant effluent samples. This result is thought to be caused by the lack of sludge recirculation capability in the pilot plant, which results in decreased efficiency. The second pilot test showed a slight improvement overthe baseline condition, but the results were not promising enough to warrant further investigation of the clay-polymer combination. The use of alum as studied in the third and fourth runs showed additional im- provement in THM precursor removal, but the 300+ Aig/L levels obtained in stored samples still fell far short of the desired 100,ug/L MCL The two-stage coagulation/softening process attempted in the fifth and sixth pilot runs showed continued improve- ment, but at the expense of a significant increase in process complexity and oper- ational costs. Of the conventional soft- ening/coagulation schemes studied, this one shows the most promise; but it still did not approach the 1 00 //g/L goal. The seventh pilot run, in which soften- ing was followed by coagulation, resulted in 3-day THM readings comparable to those in the single-stage process evalu- ated in the third pilot run. The final pilot series deviated signifi- cantly from the rest of the study in that an experimental polymeric coagulant was used in combination with clay and lime. This series was the most promising by far (Figure 1), resulting in a 3-day THM average of 158 yug/L. Because the pilot- plant baseline tests indicated that full- scale operation of the Brennan Plant exceeded the performance of the pilot unit, it is expected that this process might Table 2. Average THM Concentration in Pilot Plant (ug/L) Type of Water and THM Run #1 Run #2 Run #3 Run #4 Run #5 Run #6 RW: CHCI3 1.14 .743 1.15 1.61 0.00 0.00 CHBrC/2 0.00 0.00 0.00 0.00 0.00 0.00 CHBrzCI 0.00 0.00 0.00 0.00 0.00 0.00 CHBr3 0.00 0.00 0.00 0.00 0.00 0.00 TTHM 1.14 .743 1.15 1.61 0.00 0.00 RWSC: CHCI3 268 377 376 364 356 273 CHBrC/s 81.4 75.3 76.8 61.7 73.5 56.3 CHBr2CI 11.0 7.77 8.37 6.66 8.76 6.78 CHBr3 0.00 0.00 0.00 0.00 0.00 0.00 TTHM 360 460 461 432 438 336 p\A/irt. rvVIU. CHCI3 51.0 41.8 44.0 54.4 36.7 31.4 CHBrCh 15.7 9.90 11.1 11.2 7.35 9.6 CHBrtCI 3.63 4.28 3.12 3.10 2.23 2.49 CHBr3 0.00 0.00 0.00 0.00 0.00 0.00 TTHM 70.3 56.0 58.2 68.7 46.3 43.5 ' FWSC: CHCI3 249 262 248 238 219 155 CHBrCh 79.3 72.6 66.6 59.6 57.1 54.1 CHBrzCI 22.8 15.8 14.4 14.7 17.2 10.4 CHBr3 0.00 .43 0.28 0.00 1.23 .234 TTHM 351 351 329 312 295 220 ACSC: ACSC ACSC CHCI3 205 195 CHBrCli 39.3 43.0 CHBrzCI 4.66 5.80 CHBr3 0.00 0.00 TTHM 243 244 *AbbrGvidtions' 0.00 - Below detection limits. LCSC - Lime clarifier, super chlorinated, stored 72 hours. RW - Raw water. RWSC - Raw water, super chlorinated, stored 72 hours. FWID - Finished water, immediately dechlorinated. FWSC - Finished water, super chlorinated. ACSC - Alum clarifier, super chlorinated, stored 72 hours. Run #7 Run it 8 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 314 272 58.6 57.5 7.43 8.38 0.00 0.00 380 338 41.6 21.1 10.6 8.60 2.62 3.13 0.00 0.00 54.8 32.8 203 98.3 57.0 44.0 12.6 14.9 0.00 0.831 273 158 LCSC 339 71.2 13.4 0.00 424 approach the required 100 //g/L in a full- 01 by Russell &Axon, Engineers-Planners- scale sludge recirculation operation. Architects, Inc., under the sponsorship of the U.S. Environmental Recommendations Full-scale testing of the Rohm and Haas polymeric coagulant with clay and lime should be accomplished at the Brennan Water Treatment Plant. To im- prove the mechanism of THM removal, precursor materials should be identified through additional analytical work. The full report was submitted in f ulf ill- ment of Cooperative Agreement CR807426- Protection Agency. ------- 60 I to •g 0) I 50 40 30 20, 10 Condition 1, 220 mg/L lime + 0.06 mg/L polymer 2. 220 mg/L lime + 1 mg/L clay + 1 mg/L polymer 3. 22 mg/L alum + 220 mg/L lime + 0.3 mg/L polymer 4. 40 mg/L alum + 220 mg/L lime + 0.3 mg/L polymer 5. 40 mg/L alum @ pH-5 + 220 mg/L lime 6. 80 mg/L alum @ pH-5 + 220 mg/L lime 7. 220 mg/L lime+ 0.06 mg/L polymer @ pH-8 + 50 mg/L alum 8. 5 mg/L clay + 20 mg/L XE-392 + 3.5 mg/L XE-391 + 220 mg/L lime Average removal - THMFP,^ - THMFP,in,shea THMFP,K 345 Condition No. Figure 1. THM formation potential removal in the pilot plant ------- J. C. Thurrott andH. Zwart-Duryea are with the City ofDaytona Beach, FL 32015; J. R. Sloane is with Russell and Axon. Engineers-Planners-Architects, Inc., Daytona Beach, FL 32015; and D. Williamson is with Environmental Science and Engineering, Inc., Gainesville, FL 32601. O. Thomas Love, Jr. is the EPA Project Officer (see below). The complete report, entitled "Trihalomethane Removal by Coagulation Tech- niques in a Softening Process," (Order No. PB 83-151 845; Cost: $11.50, subject to changej will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Municipal Environmental Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 •&U. S. GOVERNMENT PRINTING OFFICE: 1983/659-095/1910 ------- J United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 RETURN POSTAGE GUARANTEED Third-Class Bulk Rate MERL0063240 LOU N T1LLEY REGION V EPA SI CHICAGO It 60604 ------- |