United States Environmental Protection Agency Water Engineering Research Laboratory Cincinnati OH 45268 Research and Development EPA/600/S2-85/003 Mar 1985 Project Summary Removal of Heavy Metals Using Aluminum Salts for Phosphorus Removal Donald B. Aulenbach, Nicholas L. Clesceri, Michael A. Meyer, Chittibabu Vasudevan, Eileen Beckwith, and Shrikant Joshi A study was conducted to determine whether the removal of heavy metals from wastewater would be enhanced if an aluminum salt was added in a concentration sufficient to remove phosphorus. The practice of removing phosphorus with aluminum salts such as alum and sodium aluminate is com- mon to wastewater treatment plants. The project examined three publicly owned treatment works (POTWs) in Massachusetts where sodium aluminate or alum was used for phosphorus removal during the summer months. Samples were taken during the last 30 days of aluminum salt addition in the fall and during the first 30 days without it. A statistical analysis was then made of the impact of aluminum salts on heavy metal removals. Some 15,000 metal analyses were conducted, and phosphorus and total organic carbon (TOC) removals were also measured. Statistically, the only metal whose removal was enhanced by the addition of both aluminum salts was copper. Sodium aluminate appeared to improve chromium removal, but alum did not. Some removal of lead was apparent, but because of the variation in the concentrations, this result could not be confirmed statistically. Phosphorus was effectively removed by the added alu- minum. The other metals detected (silver, arsenic, cadmium, mercury, antimony, selenium, and zinc) were all reduced below detectable limits by the conventional treatment process without the addition of any aluminum salt. Beryllium, nickel, and thallium were not present above detection limits in the treatment plant influent. This Project Summary was developed by EPA's Water Engineering Research Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction Domestic wastewaters, especially those containing industrial wastes, may contain heavy metals in varying degrees. The removal of these metals (specifically, the 13 on the priority pollutant list), is of concern because of the toxic nature of these metals. Another concern in waste- water treatment is the removal of phos- phorus because it is a stimulant to biological growth in the receiving waters. Phosphorus removal is required year- round in publicly owned treatment works (POTWs) in the Great Lakes basin. In other locations, phosphorus removal may be required only during the warmer months when the element would have a greater tendency to stimulate algae and aquatic weed growth. Aluminum salts such as alum and sodium aluminate have been commonly used to remove phosphorus from waste water. Studies have also shown that these aluminum salts can remove heavy metals, but at dosages higher than those normally used for phosphorus removal. This study investigates the possibility that aluminum salt addition in a concentration ------- sufficient to remove phosphorus could also enhance the removal of heavy metals. Three POTWs in Massachusetts were studied. Two use sodium aluminate, and the third uses alum for phosphorus removal. All three plants are required to remove phosphorus during the summer only. Thus the heavy metal removals with and without the aluminum salt additions could be compared by sampling for the last 30 days of aluminum salt addition in the fall and for the first 30 days after it was discontinued. All three POTWs were activated sludge plants treating primarily domestic waste with a small industrial input. Some variations occurred in the design of each plant. One used a trickling filter before the activated sludge process. Another plant did not use primary sedi- mentation but had a final sand filter following secondary clarification after the activated sludge treatment. The third plant had two entirely separate aeration systems; the system with the longer aeration time was in operation at the time of the study. Procedures At all three POTWs, daily composite samples were taken from the influent, the primary sedimentation effluent where applicable, and the secondary clarifier following the activated sludge treatment. In addition, composite samples were taken from the sand filter effluent for the POTW that used no primary sedimenta- tion. Weekly sludge and supernatant samples were also secured. Most of the composite samples were refrigerated, but because sampling was done in October and November, refrigeration requirements were minimal. All samples were trans- ported under ice to the laboratories at Rensselaer Polytechnic Institute (RPI) where the samples were filtered to sepa- rate the soluble from the particulate fractions. In addition to aluminum and the 13 metals on the priority pollutant list, measurements were made for phospho- rus, TOC, biochemical oxygen demand (BOD), and suspended solids. These latter measurements were made to determine whether the aluminum salt addition enhanced their removal. Obviously phos- phorus removal was anticipated. Except for mercury, the metal analyses were performed using either a Perkin- Elmer 303 AtomicSpectrophotometer* in the graphite furnace mode or a Beckman Atomic Absorption Spectrophotometer in "Mention of trade names or commercial products does not constitute endorsement or recommenda- tion for use the flame mode. Mercury was analyzed by the cold vapor technique. Other analyses were conducted according to Standard Methods (StandardMethods for the Examination of Water and Waste- water, 15th Edition, APHA, AWWA, WPCF, 1980). Because some 15,000 analyses were conducted, a statistical analysis of the results was performed. Mean values of the metal concentrations in the influent, the intermediate effluent, and the final effluent were made for both the soluble and the total fraction and were compared both with and without the addition of the aluminum salt. Standard deviations were also determined. An attempt was made to correlate the various parameters both with the addition of the aluminum salt and with each other. An attempt was also made to make a mass balance of the heavy metals in the various portions of the treatment plant. Because of the unknown flow rates of the sludge and the supernatant return, it was not possible to perform precise mass balances. In numerous instances, the metal anal- yses indicated concentrations at or below the minimum detectable limit. Since it was not possible to determine how much they were below the detectable limit, the values were arbitrarily listed as being present at the minimum detectable limit, though many were probably present at much lower levels. Thus some of the mean values are probably somewhat high because of this procedure. Results Three metals—thallium, beryllium, and nickel—were not found at concentrations above the minimum detectable limit of the methods used. Therefore no evalua- tion was made of the impact of the alumi- num salt addition on the removal of these heavy metals. Copper, chromium, and to some extent lead were removed signifi- cantly. Sodium aluminate addition ap- peared to improve chromium removal, but alum had no similar effect. Lead removal was somewhat obscured by the large variation in the daily values ob- tained. Aluminum salt addition appeared to have no significant impact on antimony and cadmium removal. The impact of alum or sodium aluminate addition on the remaining metals (arsenic, mercury, selenium, silver, and zinc) could not be determined. They were removed in the treatment system without the addition of the aluminum salt. Though it is good to know that normal activated sludge treat- ment is quite effective in removing heavy metals, information is still lacking on the I enhancement of their removal by the aluminum. Phosphorus removal was definitely enhanced by adding the aluminum salt, but TOC removal appeared to be unaf- fected. Tables 1, 2, and 3 showthe reduction in the various metals in the total sample at each of the three treatment plants. The overall reductions are shown comparing the concentrations of the metals in the influent with those in the final effluent. Discussion Even though thallium, beryllium, and nickel were not found in detectable levels in the POTW influents, beryllium and thallium were measured in sludges. Since the sludges represent a concentration of materials, it may be assumed that small amounts of these metals are present in the influent, though below the detectable limits. Also, the concentrations of these metals in the sludges were generally higher during the period when the alumi- num salts were added, indicating an enhancement of removal by the addition of the aluminum salt. Silver was found mostly in the particu- late phase. Little removal occurred in the primary sedimentation, but the activated sludge treatment provided significant silver removal even without the aluminum salt. Arsenic was found in only the Pittsf ield influent, and the removal was nearly complete in the treatment system without the addition of the aluminum salt. Thus no conclusions can be made about the effect of alum on arsenic removal. About 25 to 30 percent of the cadmium was in the soluble phase inthe influentto the three treatment plants. Primary sedi- mentation achieved little removal, but the overall activated sludge system provided significant removal, again negating any measureable impact from the addition of the aluminum salt. Chromium was present primarily in the insoluble phase inthe influent to all three treatment plants. Little removal occurred during primary treatment, but there was significant removal in the activated sludge system. Sodium aluminate addition at Pittsfield significantly improved the chro- mium removal. Total copper concentrations were about five times the soluble concentrations in all three POTW influents Little copper was removed by primary treatment. Though some measureable removal of copper occurred in the treatment system ------- Table 1 . Mean Removal of Wastewater Constituents in Fitchburg POTW With Alum Without Alum Constituent Aluminum Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury Nickel Selenium Silver Thallium Zinc Phosphorus TOC Influent Final Effluent uo/L 7,823.7 652.8 72.66 77.58 7 05 5 73 0.5* 5.86 0.57 758.8 773 528.9 42.3 767.3 78.2 0.29 0 20* 7,000.* 72.79 70.83 28.79 2.00* 5.0* 550. 300. mg/L 4.33 0.68 44.09 8.88 % Reduction 54.2 8.5 18.7 903 89.7 92.0 898 37 0+ 77.2 93 7 + 45.5+ 84.3 79.9 Influent Final Effluent ug/L t*y *- 2,006.4 533 8 75.9 72.36 7.58 7.57 05 7.56 0 92 782.4 78.6 397.8 65.5 872.7 750.0 0.34 0 22 7,000 * 70.75 70.76 23.42 2.46 5.0* 580 300. mg/L 4.74 2.03 51.01 9.36 % Reduction 73.4 186 0.9 87.8 89.8 83.3 82.8 35.3 5.5 89.5 48.3+ 572 87 7 "Minimum detectable limit. Table 2. Mean Removal of Wastewater Constituents in Medfield POTW With Sodium Aluminate Constituent Aluminum Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury Nickel Selenium Silver Thallium Zinc Phosphorus TOC Influent Final Effluent H9/L 1,889.8 97.4 14.06 12.39 7 70 5.99 0.5* 7.70 0.80 25.5 3 3 418.3 19 1 85.1 90 1.03 020* 1,000.* 13.53 12 1 1 11.04 200* 50* 970. 300. * mg/L 5.58 0.59 80.71 6.44 % Reduction 94.8 11.9 222 — 89.6 87.7 95.4 89.4 80.6+ — 70.5 8/. 9+ — 69.7 + 89.4 92.0 Without Sodium Aluminate Influent Final Effluent Ug/L 2,546.0 73.3 73.45 72.73 6.75 6.27 0.5* 4.23 0.50 78.8 5.2 757.5 77.7 62.9 9.3 7.55 0.20* 7,000. * 70.46 70.00* 7.67 2.00* 5.0* 490. 300. * mg/L 4.18 2.59 46.97 6.95 % Reduction 97.1 5.4 0 — 88.2 72.3 89 7 85.2 87.7 — 4.4+ 739+ — 38.8 38.0 85.2 in the primary treatment systems studied. High overall lead removals were observed when the aluminum salts were used, but because of the large variation in the data. this result could not be confirmed statis- tically. A\ bmaii aiiiuuiii ui aniimoriy wdo detected in all of the POTW influents. Analyses showed a higher concentration of antimony following primary treatment than in the influent. This increase was attributed either to removal of some inter- ferring substance in primary treatment or to the laboratory techniques. The overall removal of antimony was poor, both with and without the aluminum salt addition. Selenium was present in small concen- trations at Pittsfield, but most of this was removed by the normal treatment without the addition of the sodium aluminate. No soluble zinc was found above the detection limits in any of the treatment plants but it must be pointed out that the 1-mg/L detection limit for zinc is rather high. In the few instances where zinc was detected, it was all removed by the normal treatment process without the aluminum salt addition. Aluminum measurements were made to assure that the addition of the alumi- num salts did not produce an undesirable aluminum content in the final effluent. Significant aluminum removal was achieved both with and without the aluminum salt addition, thus indicating that the normal treatment procedures at these POTWs are adequate for controlling aluminum in the final effluent. The activated sludge treatment removed about 80 percent of the TOC in all cases. No significant difference occurred in TOC removal when the aluminum salts were added. The addition of the aluminum salts did significantly reduce the phosphorus con- tent of each treatment plant effluent. As a general rule, the phosphorus concentra- tion in the effluent with the aluminum salt addition was less than 1 mg/L. Thus the aluminum salt addition was very effective in phosphorus removal. Conclusions ^Minimum detectable limit. without the aluminum salts, the addition of the aluminum salts definitely enhanced the copper removal. None of the POTWs had other than very low levels of mercury, all of which were removed by the primary treatment. Thus no evaluation could be made of the impact of the aluminum salt addition on the mercury removal. Lead was found in significant concen- trations in all of the treatment plants, especially at Fitchburg. The soluble por- tion was less than 10 percent of the total lead concentration. Lead removal varied Statistically, copper was the only metal whose removal was enhanced by the addition of both alum and sodium alumi- nate. Lead appeared to be removed to some extent, but this result could not be confirmed statistically because of the wide variations in influent lead concen- trations. Sodium alurnmate appeared to improve chromium removal, but alum did not. Phosphorus was effectively reduced ------- fable 3, Mean Removal of Wastewater Constituents in Pittsfield POTW With Sodium Aluminate Without Sodium Aluminate Influent Final % Reduction Influent Final % Reduction Constituent Effluent Effluent ug/L fjg/L Aluminum 23,367. 1,032.1 95.6 13,352. 1,024.9 92.3 Antimony 20.3 11.45 42.8 18.58 13.05 29.8 Arsenic 21.49 7.39 65.6 1528 7.91 48.2 Beryllium 0.5* — — 05* Cadmium 17.29 4.10 76.3 23.59 4.23 82.2 Chromium 48.1 38 921 58.4 7.0 88.0 Copper 536.1 57.9 89.2 603.8 102.4 83.0 Lead 72.3 5.9 91.8 108.5 28.3 73.9 Mercury 0.64 0.23 64.1 0.52 023 55.8 Nickel 1.000.* — — 1.000.* Selenium 25.06 16.81 32.9 16.04 10.65 33.6 Silver 20.86 2.00* 30.4 37.97 2.57 32.0 Thallium 5.0* — — 5.0* Zinc 990 300* 69.7+ 790. 300.* 62.0+ mg/L mg/L Phosphorus 6.95 1.09 84.3 5.55 2.41 566 TOC 78.30 13.64 82.6 126.19 18.14 85.6 * Minimum detectable limit. Donald B. Aulenbach, Nicholas L. Clesceri, Michael A. Meyer. Chittibabu Vasudevan, Eileen Beckwith, and Shrikant Joshi are with Rensselaer Polytechnic Institute. Troy, NY 12181. Sidney Hannah and Richard Dobbs are the EPA Project Officers (see below). The complete report, entitled "Removal of Heavy Metals Using Aluminum Salts for Phosphorus Removal, "(Order No. PB 85-147 445/AS; Cost: $23.50, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, V 'A 221 61 Telephone: 703-487-4650 The EPA Project Officers can be contacted at: Water Engineering Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 by the added aluminum salts. Thallium, J beryllium, and nickel were neverfound in detectable quantities in the treatment plant influent. Cadmium and antimony removals were not significantly affected by the addition of aluminum salts. The selenium, silver, and zinc), were all reduced below the detectable limits by the conventional treatment process without the addition of any aluminum salt. Thus adding aluminum in concentra- tions designed for effective phosphorus removal in a POTW can also be effective to a limited degree in removing certain heavy metals. For the most part, conven- tional activated sludge treatment appears to be effective in reducing the heavy metal contents of wastewaters. The full report was submitted in fulfill- ment of Cooperative Agreement 809226 by Rensselaer Polytechnic Institute under the sponsorship of the U.S. Environmental Protection Agency. United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 OOOC329 PS U S EKVIR PROTECTION AGENCY REGION 5 LIBRARY 230 S DEARBORN STREET CHICAGO IL 60^04 ------- |