United States Environmental Protection Agency Water Engineering Research Laboratory Cincinnati OH 45268 '/i Research and Development EPA/600/S2-85/052 June 1985 Project Summary Slow Sand Filter and Package Treatment Plant Evaluation: Operating Costs and Removal of Bacteria, Giardia, and Trihalomethanes Gordon R. Pyper A study was conducted to evaluate two simple methods of water filtration for small water systems: slow sand filtration and pressure diatomaceous earth (DE) filtration. The study address- es the concerns of small water systems with regard to Giardia cysts, bacteria, trihalomethanes (THM's) and operating costs. Objectives are (1) to determine effectiveness of the two filtration sys- tems for removing bacteria, turbidity, and Giardia cysts under various loading conditions, (2) to spike bacteria and Giardia cysts into the raw water under various loadings to determine the break- through point, (3) to determine the level of technical expertise needed to operate the systems, (4) to obtain operating and maintenance data and costs, and (5) to evaluate the potential for the formation of THM's with the two filtration sys- tems. The study was conducted at Mclndoe Falls, Vermont. Raw water was of high quality with respect to most parameters, but the source was a highly organic impoundment site. Raw water values were generally low for the principal parameters studied (total coliforms, standard plate count, Giardia cysts, particles, and water temperature). Slow sand filtration provided depend- able water treatment with little attention required, but capital cost was high. Bacteria and Giardia cysts were re- moved very dependably at warm water temperatures (above 5° to 10°C) but less efficiently at lower temperatures. Turbidity was below 1 IMTU 99.19% of the time. Pressure DE filtration also reduced Giardia cysts and bacteria dependably, but the system required full-time, skilled operation when running and careful attention to every detail. Both systems failed to reduce THM precursors significantly, and both sys- tems incurred comparable costs for producing small quantities of water. This Project Summary was developed by EPA's Water Engineering Research Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction This study compared two simple meth- ods of water filtration that could be used for small water systems. Many small water utilities in traditionally cold, clear water areas of the country have continu- ously used such water without filtration or other treatment, and some do not even chlorinate. Chlorination might be consid- ered a minimum requirementfor bacterial control, but with the increasing occur- rence of Giardia cysts in surface water supplies, chlorination adequate to inactive ------- coliform bacteria may not provide ade- quate protection. Filtration is needed also. This study addresses the concerns of the small water system with particular emphasis on turbidity, bacteria, and Giardia cysts. The principal objectives of this study were: 1. To determine the effectiveness and efficiency of slow sand filtration and pressure diatomaceous earth (DE) filtration on removal of bacteria, turbidity, and Giardia cysts under various loading conditions. 2. To spike bacteria and Giardia artifi- cially into the raw water under various loading conditions to de- termine when the loadings might produce a breakthrough in the systems and contribute bacteria and Giardia to the effluent. 3. To observe, record, and evaluate the level of technical expertise required to operate the systems (observations were to be based primarily on ambient operating conditions). 4. To obtain operating data in terms of hours and costs associated with operating and maintaining the sys- tem (costs related to chemical addi- tions, cleaning and restoring the systems to operation, and similar well-defined operational require- ments). 5. To evaluate the potential for and formation of trihalomethanes (THM's) in the untreated water and compare the results with those from the effluent of a slow sand filter and a DE package treatment plant treating the same source of supply. This study was conducted at Mclndoe Falls, Vermont, at the site of the slow sand filtration plant. The water source was a small brook fed from a marsh. The raw water was of high quality with respect to most parameters, but the source was a highly organic impoundment site. The water could be described as low in color, turbidity, chloride, manganese, calcium, hardness, alkalinity, nitrate, and sus- pended solids; pH was neutral. The water had moderate to heavy levels of iron (0.1 to 1.5 mg/L), total Kjeldahl nitrogen (17 to 56 mg/L), ammonia nitrogen (7 to 25 mg/L), and sodium (1 to 155 mg/L). No primary standard chemicals were found to be above MCL limits. The principal parameters considered during the study were turbidity, total coliforms, standard plate count, Giardia cysts, particles (7- to 12-/um range), and water temperature. Raw water values for these parameters were generally low. Raw water turbidity averaged 1 .4 NTU during the study (83% of the samples were 2.0 NTU or less), but some high spikes occurred during storms or during road work in the impoundment area. Concentrations of total coliform and standard plate count bacteria were in- fluenced by rain and snow storms. Levels averaged 296/1 00 mL for total coliforms and 185/mL for standard plate count bacteria. Fifty percent of the total coliform samples have values of 1 00/1 00 mL, and the standard plate count had values of 80/mL or fewer. The average particle concentration (7- to 12-//m range) was 1 2,780 per mL, and 50% of the samples contained 5300 per mL or fewer. Water temperature tended to be cold most of the time except in the middle of the summer. The average temperature was 9.7°C, but 38% of the readings were 2°C or below from about April 4 to December 1 5. Slow Sand Filtration The slow sand filter was operated under normal ambient conditions and under special biological stress conditions. The rate of filtration was maintained at a constant value of 0.08 m/hr (2 million gallons per acre per day [mgad]) through- out the study because summer flows from the source were not dependable above this rate. Total Coliforms and Standard Plate Counts The total coliform and standard plate count results for ambient conditions are summarized in Figures 1 and 2 and Table 1. Under ambient loading conditions, reductions averaged 80% for total coli- forms and 90% for standard plate count bacteria. However, 90% of the total coliform and standard plate count samples showed reductions of 80% or more. Also, 60% of the effluent samples contained total coliform concentrations of 1/100 mL or fewer, and standard plate count values were 2/mL or fewer. Eighty per- cent of the effluent samples showed total coliform values of 7/100 mL or fewer and standard plate count values of 4/mL or fewer. These results showed relatively dependable bacterial quality in the efflu- ent with rather variable raw water quality. The slow sand filter did not show an immediate response to sudden improve- ments in raw water quality. When the bacterial concentration rapidly declined in the raw water, the concentration of bacteria in the filtered water may have been close to or greater than the concen- tration in the raw water for a day or so. This circumstance would cause very low removal percentages or negative removal percentages (increases). Recovery of Filter After Scraping Normal recovery after filter scraping was an important consideration for filter operation. Bacterial quality of the water did suffer immediately after filter clean- ing, particularly during cold water condi- tions. About 2 days after cleaning, reductions decreased from approximately 95% to 20% for total coliforms, and from about 90% to -300% for standard plate count bacteria. In warmer water situa- tions, the reduction in total coliforms dropped to about 55% in about 7 days and to approximately 93% for the standard plate count in the same time period. This disruption of the treatment capability was 700 I 80 o? 40 § 20 o Total Coliforms - Influent • Total Coliforms - Effluent I ill JO 100 Total Coliform No./100 mL WOO Figure 1. Total coliforms in influent and effluent of slow sand filter during normal operation, filtration rate of 0.08 m/hr. ------- I I CO 700 80 60 40 20 o Standard Plate Count - Influent • Standard Plate Count - Effluent \ \ \ \ \ \ \ 10 100 Standard Plate Count Bacteria/mL 1000 Figure 2. Standard plate count bacteria in influent and effluent of slow sand filter during normal operation, filtration rate of 0.08 m/hr. Table 1. Percent Reduction of Bacteria by Slow Sand Filtration* Parameter Total Coliforms/ 100 mL Standard plate count bacteria Number of Samples 67 67 Mean 79% 89% Maximum 99.99% 99.99% Minimum -60% -200% *Ambient operation for all periods from 6/18/82 to 5/4/84. much less severe. These results demon- strated that temperature must be con- sidered when evaluating any biological impact on slow sand filtration. Spiking the Filter After Cleaning— During the summer months when the water was warm (22°C), the filter was spiked with bacteria immediately after it was cleaned. The filter showed very little disruption of bacterial treatment capabil- ity after being cleaned, even with heavy spikes of total coliform and standard plate count organisms. The filter effluent aver- aged 7/100 mL for total coliform 8 to 10 days after cleaning and 2 to 3/100 mL 15 to 20 days after cleaning. The standard plate count results were similar. The effluent averaged 2/mL for standard plate count bacteria 8 to 10 days after cleaning, and it decreased to 1/mL 20 days after cleaning. Turbidity After Filter Cleaning— Turbidity reductions after filter cleaning were similar to bacterial results. Under warmer ambient water conditions, turbid- ity reductions tended to remain at 92% to 95% removal throughout the recovery period. I n cold water conditions, removals dropped from 92% to 95% to about 50% in 1 to 5 days. Recovery during cold weather tended to take 10 to 20 days and was much more erratic than warm weather results. However, under the worst of the cleaning conditions, the filtered water never exceeded 0.9 NTU except for the start-up condition when the filter had just been cleaned. The erratic response would be expected because the filter had not been used for several years and thus represented a biologically immature sand bed. The results for all values, including turbidity, were very erratic and irregular for about 100 days after this initial cleaning, a result completely different from subsequent cleaning and normal operating results. Particle Count After Filter Cleaning— Information on reductions of particles (7- to 12-//m range) proved to be very erratic for this water. Reductions were at times in the 90% to 95% range; but at other times they were -100% to -200%, with no particular pattern to their changes. For normal ambient operation, the aver- age particle reduction was about 45%, and during recovery from cleaning, aver- ages were about the same. Recovery from cleaning with bacterial spiking demon- strated severe impacts, with an average reduction of -8%. Little correlation was apparent with bacteria, turbidity, or Giardia removal. Slime growths in the water were believed to contribute to this erratic behavior, as such organisms occasionally clogged the particle counter and did continuously clog the automatic turbidimeters, often within a day after cleaning. Bacterial Spiking Bacterial spiking was also evaluated under normal operating conditions. The temperature influence was again demon- strated during cold water conditions (1 °C). Effluent bacterial reductions deteriorated steadily during spiking and showed signs of breakdown in treatment about 10 days after the spike started. During warmer water conditions(9°C), the effluent hardly showed any disruption for either total coliforms or standrd plate count, with bacterial loads of 1000 to 10,000/100 mL for total coliforms and 100 to 1000/mL for standard plate count organisms. Cyst Reduction The removal of Giardia lamblia cysts was an important consideration in this research. Eight spikes of fluorescent- tagged cysts were applied to the slow sand filter during this study, including a series of 5 spikes applied at 1-month intervals. After each spiking, 8% of the filter effluent was sampled each day on a continuous basis. The sampling periods ranged in length from 6 days to 5 months; the 5-month sampling period was done during the series of 5 cyst spikes. Cyst removal was excellent, even though some cysts did appear in the effluent. Cyst reduction through the filter is summarized in Figure 3 and Table 2. Removals tended to be best (99.9%) during warm water conditions and less effective (99.5%) during cold water conditions, except for one result in cold water that yielded only a 93.7% reduction. This somewhat lower reduction occurred during sewage spiking (water temperature 0.5°C), and it appear- ed that the biological capabilities of the filter were stressed almost to the limit since removals of both bacteria and Giardia cysts showed degradation in their removal patterns. This hypothesis should be investigated further because it has important ramifications when considering cold water situations that might involve sewer breaks or other contamination with Giardia cysts. During the study, water temperatures were 2°C or below for 3.5 months or more per year. ------- Turbidity Turbidity reductions under normal am- bient conditions were uniformly good. The results are summarized in Table 3. The average slow sand filter effluent turbidity value wasO.22 NTU, and 90% of the effluent samples showed 0.5 NTU or less. Trihalomethane Precursors THM precursor reduction was studied for both warm and cold water conditions. Precursor reduction was evaluated by generating THM's under conditions of excess free chlorine residuals. No appre- ciable reduction in precursors occurred when passing through the slow sand filter. Diatomaceous Earth Filtration Diatomaceous earth filtration was evaluated using pressure (0.74 and 0.93 m2, or 8 and 1 0 ft2 septum area filters). Filtration ratesaveraged2.4and4.3 m/hr using Celite 503®.* At low ambient bacterial loads (5/100 mL of total coli- forms and 30/mL or fewer standard plate count bacteria), the reduction in bacteria appeared to be low. Total Coliforms and Standard Plate Counts The average reduction was 87% for total coliform and 89% for standard plate count bacteria. Of these runs, 50% showed 92% reduction in total coliforms and 90% or more reduction in standard plate count bacteria. Filtration at 4. 3 m/hr demonstrated slightly lower reductions in bacteria compared with the 2.4 m/hr rate: the average reduction was 77% for total coliforms and 87% for standard plate count bacteria at the high rate of filtration compared with the 92% and 88%, respec- tively, at the low rate; but this difference did not constitute a significant variation. Bacterial Spiking Under bacterial spiking conditions, the average reduction was 98% for total coliforms and 93% for standard plate count bacteria. Of these runs, 50% re- duced total coliforms 98% or more and standard plate count, 94% or more. • jf 99.80 - / / / | 99.60 -J ^ 03 * I 99.40 - £ • ^ 39.20 - »- 1 1 0 5 10 15 20 Temperature ° C Figure 3. Slow sand filter reduction of f filtration rate of 0.08 m/hr). Giardia cysts at various temperatures Table 2. G iardia Cyst Removal with the Slow Sand Filter* Days Since Number of Most Recent 24-Hour Filter Samples Cysts Scraping Collected Recovered 34 6 4032 88 26 3214 117 26 3503 50 38 4090 144 28 485 174 32 51 82 7 8 35 5 42 Spike Date Sample Dates 2/28/83 3/ 1 / 83-3/6/83 1/16/84 1/17/84-2/14/84 2/14/84 2/15/84-3/12/84 12/8/83 12/9/83-1/16/84 3/12/84 3/13/84-4/9/84 4/9/84 4/10/84-5/11/84 5/ 1 6/83 5/ 1 7/83-5/23/83 8/8/83 8/9/83-8/12/83 'Filtration rate is 0.08 m/hr. Number of Samples With No Cysts 3 9 10 19 2 19 6 2 Temperature f°C) 0.5° 0.5° 0.5° 0.75° 0.75° 7.5° 11° 21° Cyst Removal t%) _ _ — 93.7 99.62 99.46 99.36 99.91 99.99 99.98 99.98 Cysts Applied 2.1 x10e 2.55 x 107 2.31 x 107 2.3 x 107 2.55 x 107 2.31 x 10r 2.1 xW6 a 8 x 10e Turbidity Turbidity reduction was fairly consis- tent during the DE runs. The average reduction was 71' effluent of 0.5 NTU. with an average 'Mention of trade names or commercial products does not constitute endorsement or recommenda- tion for use. Giardia Cyst Spiking One Giardia spike of 8 x 106 cysts produced 99.97% removal—a result con- sistent with the DE results previously reported by other researchers. No other Giardia spike applications were conducted because cyst supplies needed to be conserved and because other work had shown similar results. The results of this study are shown in Table 4. The reduction ------- Table 3. Turbidity Removal with the Slow Sand Filter Turbidity (NTU) Sample Point Influent Effluent Number of Observations 674 701 Average 1.4 0.22 Maximum 59 8.0 Minimum 0.2 0.05 Table 4. G iardia Cyst Removal by the Diatomaceous Earth Filter with Celite 503® Filtration Rate m/hr Temperature °C Cysts Applied Actual Cysts Recovered Portion of Effluent Sampled Cyst Removal 3.8 23° 8x10" 48 5.3% 99.97% of 99.97% was excellent at the 4.3 m/hr filtration rate. THM Precursors The DE filter did not affect the THM precursor reduction, and the results were similar to the values for the slow sand filter. For this water body, feed rates of 3 to 4 mg/L appeared to produce the best results when related to pressure buildup. The higher filtration rate (4.4 m/hr) appeared to have a slight advantage over the lower rate (2.4 m/hr) filtration. Grade of Diatomaceous Earth DE grade effects were not studied extensively. From very limited studies, it did appear that a finer grade might have been advantageous for this water in that body feed rates on the order of 28 mg/L produced much longer operation time than the 3 mg/L at the same rate of filtration. The longest operation times were provided by the coarse grade at body feed values of about 3 to 4 mg/L and by the fine grade at about 28 mg/L or possibly more. Water Plant Operation Operation and cost information was accumulated during the course of this study and analyzed to evaluate slow sand filter needs and compare them with DE operation. Cleaning requirements for the slow sand filter can be expressed by the relationship: Y = 1.6 + 3.5x±1.0 where Y = person hours to clean, and x = removed sand volume (m3). A considerable amount of variation existed in a single determination. The type of installation and operating conditions affect the clean- ing results. The length of the slow sand filter runs could not be extrapolated from head loss information. For this full-scale filter and the particular water source, filter runs could be expected to range from 100 to 250 days, but plots of head loss versus time tended to be very flat for many months and then suddenly increase ex- ponentially to limiting head loss values. Many more studies over 5 to 10 years would be required to provide sufficient data for predicting a pattern, if a pattern is possible. Operation time data were recorded during the study to determine the time required to obtain and record turbidity, temperature, and chlorine residuals and also to sample for bacteria and make chlorine solutions. The mean time re- quirements are as follows: 1.46 hr for reading, testing, and recording turbidity and temperature; 1.54 hr for bacteria, turbidity, and temperature; 0.38 hr for chlorine residual; and 0.20 hr for chlorine preparation. Results will vary consider- ably depending on facilities and person- nel. Production costs for water were eval- uated. If the slow sand filter used in the study were constructed new in 1984 and operated at full capacity (0.08 m/hr), water would cost $4.60/1000 gal. A similar-capacity DE pressure filter might produce water at a comparable cost. The DE studies did not provide sufficient operating data to permit extrapolating DE costs in a meaningful manner. The re- search included too many operational variables to permit development of infor- mation that would be comparable to that from a functioning treatment plant. The DE filtration research operating data were not comparable to the slow sand filter operating data. The stated cost values are produced costs, not delivered costs. These costs are high. For small systems, however, they are comparable to costs that could be incurred when individuals drill wells and install private water systems that can produce high quality water equalling or exceeding the Safe Drinking Water Act's quality requirements. Conclusions Slow Sand Filtration 1. Slow sand filtration provided de- pendable water treatment with a minimum of attention, but capital cost was high. 2. Turbidity was below 1 NTU 99.19% of the time. After the first 100 days of operation, the effluent turbidity values were below 1 NTU 99.68% of the time. Turbidity values were 0.2 NTU, or less, 72% of the time. 3. Slow sand filtration reduced total coliforms to 10/100 mL, or fewer, 86% of the time under ambient load conditions. 4. The standard plate count bacteria were reduced to 10/mL, or fewer, 94% of thetime under ambient load conditions. 5. Massive spikes of total coliform and standard plate count bacteria were removed from raw water at tem- perature conditions above 5° to 10°C. 6. Slow sand filtration was not as efficient in removing bacteria at temperatures below 5°C, particu- larly around 0° to 1°C. 7. Giardia cysts were removed very dependably; 99.98% removals or better were achieved under warm temperature conditions. 8. Giardia cysts were not as complete- ly removed at low temperatures; at temperatures below 7°C, removals were 99.36 to 99.91%. 9. Heavy applications of bacteria and Giardia cysts to the filter at the same time under cold conditions produced signs of competition for the biological treatment capability. Giardia cyst removal was reduced to 93.7%, and reduction of total coliforms and standard plate count bacteria dropped to 43% and to 79% to 82%, respectively. ------- 10. Slow sand filtration did not produce any significant reduction of THM precursors. 11. Erratic particle reduction in the 7-to 12-/ym range did not compare with the Giardia cyst removal results. 12. Particle reduction did not provide a dependable method of predicting Giardia cyst removal in this full- scale operating filter experiment with this particular water. 13. The mature filter recovered from cleaning within 2 weeks to provide dependable bacteria and turbidity removal. Limited data showed that at times under warm weather con- ditions the effluent water contained satisfactory bacteria and turbidity concentrations before 2 weeks had elapsed. 14. A minimum of 1.5 hr of operation were required each day to run the system properly and meet monitor- ing requirements. Pressure Diatomaceous Earth Filtration 1. Pressure DE filtration removed Giardia cysts dependably using Celite 503® with 99.97% reduction. 2. Total coliforms were reduced 86% or more in 70% of the samples, and standard plate count bacteria were reduced 80% or more in 70% of the samples. 3. Eighty-six percent of the average run values for total coliforms did not exceed 8/100 ml, and 82% of the average run values for standard plate counts did not exceed 12/mL. 4. The average bacterial content in the effluent under ambient conditions was 38/100 mL for total coliforms and 6/mL for standard plate count bacteria. 5. Under spiking conditions, the aver- age reduction was 97.6% for total coliforms and 92.7% for standard plate count bacteria. Eighty percent of the average run values showed total coliform reductions of 95.8% or more and standard plate count reductions of 87.5% or more. 6. Under spiking conditions, effluent total coliforms averaged 122/100 mL (107/100 mL or fewer for 77% of the runs), and standard plate counts averaged 47/mL (7/mL or fewer for 77% of the runs). 7. Pressure DE filtration provided rapid cycle time and flexible filter water production capability. 8. The system required full-time oper- ation when running and careful attention to every detail of opera- tion. 9. Highly skilled operators are needed for dependable production of the most satisfactory water the treat- ment process can produce. 10. The costs for producing small quan- tities of water are comparable with those for the slow sand filter. 11. The process is labor-, energy- and materials-intensive, as compared with that of slow sand filtration. 12. Particle reductions in the 7- to 12- pim range were erratic for this water. Slime organisms may have contributed to the erratic results. The full report was submitted in fulfill- ment of Cooperative Agreement No. CR- 809284010 with Mclndoe Falls Fire District #3, under the sponsorship of the U.S. Environmental Protection Agency. Gordon R. Pyper is with Dufresne-Henry, Inc., North Springfield, VT 05150. Gary S. Logsdon is the EPA Project Officer (see below). The complete report, entitled Slow Sand Filter and Package Treatment Plant Evaluation: Operating Costs and Removal of Bacteria, Giardia. and Trihalo- methanes,"(Order No. PB 85-197 051 /AS; Cost: $17.50. subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield. VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Water Engineering Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 t U.S. GOVERNMENT PRINTING OFFICE 1«W - 559-111/10862 ------- United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 OCOC329 PS U 3 ENVIR PROTECTION AGENCY REGION 5 LIBRARY 230 S DEAPBCRN STREET CHICAGO It- 6Q<$0< ------- |