SEPA United States Environmental Protection Agency Environmental Sciences Research Laboratory Research Triangle Park NC 27711 Research and Development EPA-600/S2-80-203 Mar. 1981 Project Summary Metal Particulate Emissions from Stationary Sources Volume 2. Characterization of Collection Filters The literature on filtration theory and past experimental work was reviewed and critiqued with regard to the needs of EPA relative to stationary source sampling. A laboratory evalua- tion of aerosol collection efficiency and flow resistance of filters potential- ly useful in EPA sampling programs was designed with respect to several variables, including particle size (0.05,~0.1 and 0.5 um mass median diameter - MMD); gas velocity (4,12. 30, 83 and 126 cm/sec); and aerosol composition and density (g/cm3) - dioctyl phthalate (OOP) 1.0, sodium chloride (NaCI) 2.17, beryllium sulfate (BeSO4 2H2O) 2.36, lead nitrate [(Pb(NO3)2] 4.53, and cadmium iodide (Cdl2) 5.67. Filter collection efficiencies were measured for the various evaluation parameters with a DOP penetrometer or sodium flame photometer. With two exceptions, collection efficiencies of greater than 99 percent were obtained for all filters and test conditions. The exceptions, tested with 0.3 um MMD NaCI aerosol, were Millipore Mitex and Whatman 41 filters, with collection efficiencies of 75 to 50 percent, respectively. The other membrane filters (Millipore AA and Fluoropore) exhibited high flow resistance at 30 and 83 cm/sec and could not be tested at higher flow rates. This Project Summary was devel- oped by EPA's Environmental Sciences Research Laboratory, Research Triangle Park. NC. to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The objective of this phase of work under EPA Contract No. 68-02-1219, is to identify filter media having acceptable properties for the efficient collection of particles containing potentially hazardous metals for the following range of conditions encountered in stack sampling: ------- Variable Particle size Gas velocity Particle composition and density (g/cm3) Temperature Electrostatic charge Aerosol concentration and filter loading Gas pressure and composition Gas humidity 0.05, 0.1-0.2 and 0.5 /jm MMD 4, 12, 30, 83 and 126 cm/sec OOP (1.0), NaCI (2.17), (2.36), PbN03 (4.53) and Cdl2 (5.67) Pretreatment at 500°C (effects of high temperature exposure is measured rather than efficiency at high temperature) Not evaluated (aerosol charge neutralized) Not to be varied. Convenient concentrations and clean filters will be used. Not to be varied. Ambient air will be used. Not to be varied. Dry air will be used. This report also presents a review of the following filter characteristics to aid in the selection of the most promising type for stack sampling: Media Composition Type Millipore AA Millipore Fluoropore FA Gelman Spectro Grade (without silicone treatment) Mine Safety Appliance Co. 1106BH mixed cellulose ester teflon-polypropylene glass glass membrane (0.8 micron pore size) membrane (1 micron pore size) fiber fiber Arthur D. Little/Balston "Microquartz" Millipore Mitex Whatman 41 quartz teflon cellulose fiber membrane (10 micron pore size) fiber A collection efficiency of at least 99 percent for the hazardous metal containing paniculate was deemed adequate. Conclusions Several types of filters suitable for stack sampling were evaluated for aerosol collection efficiency and flow resistance. From this work, the following conclusions can be drawn: Filter media including MSA 1106 BH, Gelman Spectro Grade (without sili- cone), Arthur D. Little/Balston Microquartz, Millipore AA and Millipore Fluoropore FA have collection efficiencies greater than 99 percent for the following ranges of conditions. Aerosols: 0.3 ,um OOP and NaCI, BeSCv4H2O, Cdl2 and Pb (N03)2. Sizes: 0.03 to 1.3 /urn MMD with geometric standard deviations of 1.4 to 1.9. Flow rate: 12 to 125 cm/sec. The membrane-type filters, Millipore AA and Fluoropore FA, exhibited high flow resistance at 30 and 83 cm/sec, respectively (i.e., 78 and 114 mm Hg) and could not be test( at higher flows. Within the limits of measuremer sensitivity, there was no different in efficiency for variations in aerosi density (1.0 to 5.7 g/cm3) or size (0. to 1.3 yum MMD). Millipore Mitex membrane an Whatman 41 cellulose fiber filtei with efficiencies of 75 and 5 percent (for 0.03 /am NaCI) ar unsuitable for stack samplin applications. In general, the filter media tested (e: cepting Millipore Mitex and Whatma 41) have adequate collectio efficiencies for the collection i particles containing hazardous metal Other factors (such as thermal stabili and background levels of trac elements) may influence filter selei tion for a particular stack samplir application. Recommendations Areas in which further work is recod mended include the following: Measure filter efficiencies for selected particulate challenj sample as a function of prior filt loading, aerosol charge and g< humidity. Measure the utility of organic men brane filters at temperatures of 121 150°C for times up to two hours, simulation of stationary soure sampling. For example, the test filti could be backed up by a quartz filti maintained at ambient temperatur nitric acid digestion and atom absorption spectrophotometr analysis of the metal component i the particulate challenge for the tw filters would provide a measure i efficiency. Carry out efficiency measuremen for trace levels of hazardous met particulate (10-100 A*g/m3) in tl- presence of typical levels < particulate emissions froi stationary sources (20-200 mg/m to determine if there is a preferenti. penetration of hazardous met particulate during particulal sampling. ------- Screen candidate filters for their suitability in carrying out trace hazardous metals analysis by various analytical methods, including x-ray fluorescent analysis and atomic absorption spectrophotometry. This Project Summary was authoredbythe Staff of the Center for Environmental Research Information. USEPA, Cincinnati, OH 45268. Roy L. Bennett is the EPA Project Officer (see below). The complete report, entitled "Metal Paniculate Emissions from Stationary Sources: Volume 2. Characterization of Collection Filters," (Order No. PB 81-121 154; Cost: $8.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Environmental Sciences Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 > U.S GOVERNMENT PRINTING OFFICE: 1961-757-012/7007 ------- United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 r Region 5 Library US EPA 230 Sť Dearborn St. Chicago, IL 60604 ------- |