United States Environmental Protection Agency Municipal Environmental Research ^ Laboratory Cincinnati OH 45268 Research and Development EPA-600/S2-82-039 Jan. 1983 v>EPA Project Summary Operation and Maintenance Considerations for Land Treatment Systems Denis J. Lussier Land treatment of municipal waste- water has been practiced since 1840. The use of land to treat domestic waste- water has received major impetus re- cently with the passage of the 1972 Amendments (PL 92-500) and the 1977 Amendments (PL-217) to the Federal Water Pollution Control Act. The 1977 Amendments (the Clean Water Act) provide certain incentives for funding land treatment systems through the U.S. Environmental Protec- tion Agency (EPA) Construction Grants Program. This program encourages the use of innovative and alternative tech- nology for the treatment of municipal wastewater. Major emphasis is placed on the planning, design, and construc- tion of cost-effective municipal treat- ment works that maximize recycling and reclamation of water, nutrients, and energy, and minimize adverse envi- ronmental and public health impacts. These developments have made the land treatment of wastewater a viable alternative. Previous EPA research has focused on two aspects of the land treatment of wastewater—its long-term environ- mental effects, and the design consid- erations for land treatment systems. EPA has recently produced a series of 10 documents that present the effects of long-term wastewater application at se- lected slow-rate and rapid infiltration sites. These studies are intended to pro- vide new insights into the long-term ef- fects of land treatment of municipal wastewater. In the area of land treatment system design, EPA (in cooperation with the U.S. Army Corps of Engineers and the U.S. Department of Agriculture) has produced the Process Design Manual for Land Treatment of Municipal Waste- water (EPA-625/1-77-008). This man- ual, which is currently undergoing revi- sion, is the major data source for the design of land treatment systems. Results reported in this publication related to design will be incorporated in- to the revised manual when it is reissued. None of the above documents ade- quately addresses the issues of opera- tion and maintenance of land treatment systems, however. The purpose of this study was to provide information on operation and maintenance, staffing, and costs. The study was also intended to describe problems currently being ex- perienced at land treatment sites because of operator and/or design limitations. This Project Summary was developed by EPA's Municipal Environmental Re- search Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The study was broken into two phases. In the first phase, a project team visited 28 sites using land treatment systems ------- to collect information on current prac- tices. The second phase involved defin- ing procedures to improve the operation and maintenance of land treatment systems. Phase 1 During the first phase, data were collected for several general areas. One area was facility staffing. The data col- lected included numbers and functions of personnel engaged in operating and maintaining the land treatment system and other treatment systems at the site. This information was collected so that recommendations on staff size and qualifications could be tabulated and proposed. Another type of data collected during the site visits was process control and operational information. These data in- cluded the operational strategy used by the operator to decide where, when, and how much wastewater should be applied. In addition, the preapplication treatment was reviewed in terms of its impact on the land treatment system. A third area in which data were gath- ered during the site visits was operation and maintenance costs. This information was collected and categorized if possible —salaries, energy, chemicals, materials, and other well defined areas. Costs resulting from amortization of capital equipment were not included. During the site visits, data were also collected on factors that hinder the operation and maintenance of a land treatment facility. Included were factors such as design deficiencies, mechanical reliability problems, plant layout, wea- ther, operator limitations, and other fac- tors contributing to less than optimum operation and maintenance. The adequacy of groundwater moni- toring practices was also assessed dur- ing the site visits. Neighbors whose pro- perty was adjacent to, or in the vicinity of the land treatment system were interviewed to determine the impact of the land treatment system on private individuals. Phase 2 The second phase of the study was the developed definitive recommenda- tions for procedures to improve the operation and maintenance of land treat- ment systems. The recommendations were developed from two different viewpoints: (1) the type of land treat- ment system, and (2) the degree of pre- application treatment. Thus all three major types of land treatment systems were visited—slow-rate (irrigation), rapid infiltration (infiltration-percolation), and overland flow system—and facilities us- ing primary-, secondary-, and tertiary- treated wastewater were visited. In addition, facilities with different types of treatment (e.g., trickling filter versus activated sludge secondary treatment) were visited. The potential effects of climatic conditions were also included, where possible, and one site in a nor- thern climate was visited to assess the effect of winter conditions. Site Selection The first step in selecting facilities to be visited consisted of reviewing the output from the EPA-1 computer pro- gram, which gives the results of the 1978 Needs Survey. These indicated that approximately 720 facilities were either using land treatment or consider- ing the addition of a land treatment system. The data from the Needs Survey were then summarized in terms of: 1. Whether or not the facilities were existing or planned, and 2. What the future of the facilities would be (i.e., whether they were to be abandoned, upgraded, or enlarged.) Plants were then characterized by flow, degree of preapplication treat- ment, and climatic location. A decision was made to omit visits to plants that were to be abandoned, if possible, since the operation and maintenance of these facilities would probably not reflect normal practices. In addition, it was decided that no plant smaller than 0.0022 m3/s (50,000 gpd) or larger than 0.876 m3/s (20 mgd) would be visited, since most treatment facilities in the United States fall within this range. To reflect the geographic distribution of plants, plants were visited in propor- tion to the total percentage of operating plants in a particular area. Multiple facil- ities were therefore visited in California, Texas, and Michigan, as these three states account for a large percentage of the Nation's land treatment facilities. Twenty-eight sites were chosen in all. Site selections were based on a variety of factors, including degree and type of preapplication treatment, climatic con- ditions, and type of land treatment system. The facility name, location, type of system, flow rate, type of preapplica- tion treatment, and other background information are presented in Table 1 for each of the 28 sites visited. Data Collection During the site visits, data were col- lected in one of three ways: Filling out a field trip questionnaire/checklist; record- ing the site investigator's comments on a tape recorder; and taking photographs of each site. A trip report was prepared for each site visit. The data collected during the site visits included: 1. Background information (budget, loadings, etc.) 2. Staffing 3. Maintenance 4. Physical facilities (preapplication and land treatment) 5. Facility layout 6. Operational strategies 7. Crop management 8. Operational problems Some of the data collected during the site visits are presented in Table 2. System loading rates for each of the sites are presented in Table 3. Site Survey Land Treatment Operation and Maintenance Costs During the site visits, data were collected on the cost of preapplication treatment and land treatment systems. Difficulties were encountered during the collection of these data because munici- palities often keep total operating bud- gets that cover both wastewater treat- ment and wastewater collection. Thus for these facilities, the cost of collection first had to be separated from the entire budget. In addition, plants typically do not keep separate budgets for land treatment as opposed to preapplication treatment. These figures therefore had to be worked out during the site survey. Following conclusion of the onsite sur- vey, figures were checked and compared with energy and manpower usage. Facilities personnel were called back to eliminate discrepancies. Because the various authorities and municipalities kept records for different periods, the first task was to update the costs to second quarter 1980 to make them compatible with the updated costs from the literature. This task was accomplished by using the EPA Opera- tions and Maintenance Costs Index. The budget information collected con- sisted of approximately 10 different categories of operation and maintenance costs (Table 4). The least expensive preapplication treatment costs $0.011/m3 at facility ------- Table 1. Background Data for Land Treatment Sites Visited Facility Name and Location Site No. Flow Rate Im3/sl Type of Land Treatment System Degree of Preapplication Treatment Percent of Preapplication Effluent to Land Treatment Drinking Water Source in Vicinity Years in Operation Village of Lake George WWTP,NY North Branch Fire District No. 1 WPCF, VT City of Hart WWTF, Ml City of Fremont WWTP, Ml Village of Ravenna STP, Ml City of Wayland WWTP, Ml Fontana Regional Plant No. 3, CA Pomona WRP, CA 001 0.0280 002 003 004 005 006 007 008 0.0049 0.0267 0.0133 0.0032 0.0110 0.1265 0.3505 0.7010 0.0811 0.3505 0.1490 0.0228 0.1008 0.0197 0.0009 0.0012 Whittier Narrows WRP, CA 009 Palmdale WRP, CA 010 Irvine Ranch Water District, CA 011 City of Tulare WPCF, CA 012 City of Kerman WWTP, CA 013 City of Manteca WWQCF, CA 014 El Dorado Hills WWTP, CA 015 U.S. Army COE, WES Overland Flow Site, MS 016 Falkner, WWTF, MS 017 Easley Combined Utilities System, SC 018 0.0044 Town of Wareham, WPCF, MA 019 0.0140 Chatham WPCF, MA 020 0.0035 Town of Barnstable WPCF, MA 021 0.0252 Kendal/Crosslands Lagoon System, PA 022 0.0022 Landis Sewage Authority, NJ 023 0.1753 Campbell Soup (Texas), Inc., TX 024 0.2234 City of Coleman, WWTP, TX 025 0.0175 City of Santa Anna, WWTP, TX 026 0.0033 City of Winters WWTP, TX 027 O.O131 City of Sweetwater WPCP, TX 028 0.0438 Rl SR SR SR SR SR Rl, SR SR Rl SR SR SR SR SR SR OF OF OF Rl Rl Rl SR Rl OF SR SR SR SR Intermediate 100 Secondary with disinfection 100 Intermediate 100 Secondary with disinfection 100 Intermediate 100 Intermediate with disinfection 100 Primary 100 Tertiary with disinfection Winter 33 Summer 66 Tertiary with disinfection 100 Intermediate 100 Tertiary with disinfection 100 Intermediate 100 Secondary 100 Intermediate 100 Secondary with disinfection 40 Intermediate 33 Intermediate with disinfection 100 Prel./lntermed. w/disinfection 100 Secondary with disinfection 100 Secondary 100 Primary 100 Secondary with disinfection 100 Primary 100 Preliminary 100 Secondary with disinfection 70 Intermediate 100 Intermediate 100 Secondary 100 Public Well Well Well Well Well Public Public Public Public Public Well Well Well Public Public Public Public Public Well & Public Public Public Public Public Public Public Public Public 41 5 6 5 11 9 27 50 18 23 11 35 + 4 17 5 4 3 8 9 45 7 30 16 50 14 56 22 Key WWTP WPCF WWTF STP — Wastewater treatment plant - Water pollution control facility - Wastewater treatment facility — Sewage treatment plant WWQCF - Wastewater quality control facility 027 (Winters, Texas), at which the pre- application treatment consisted of an Imhoff tank followed by oxidation/ holding ponds. The most expensive operation and maintenance cost for pre- application treatment occurred at facil- ity 020 (Chatham, Massachusetts) — $0.725/m3. Preapplication treatment at this facility consists of an activated sludge system. WPCP - Water pollution control plant WRP — Water reclamation plant Rl — Rapid infiltration SR — Slow-rate OF — Overland flow The least expensive land treatment system was facility 012 (city of Tulare, California), where the operation and maintenance cost was $0.0005/m3. This facility used a slow-rate system where the fields were irrigated by both ridge and furrow and border strip irriga- tion. All water flowed by gravity, and all irrigation was carried out by a farmer. Costs incurred by the city were therefore low. The most expensive land treat- ment system was facility 018 (Easley, South Carolina), where the operation and maintenance cost was $0.207/m3. This project was not necessarily the most expensive, however, as this plant is a combined operating plant and re- search project. Aside from this facility, the second most expensive land treat- ment system in terms of operation and ------- Table 2. Physical Facilities at Land Treatment Sites Site No. 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 Instru- Type of mentation System System Rl SR SR SR SR SR RI,SR SR Rl SR SR SR SR SR SR OF OF OF Rl Rl Rl SR Rl OF SR SR SR SR No Yes No No No No No Yes No No Yes No No No No Yes No Yes No No No Yes No Yes No No No No Land Wastewater Area Storage 1 Used2 (days) (ha) 0 162 102 472 297 258 0 0 0 42 98 28 3 4 7 N/A 118 44 0 0 0 51 0 0 0 369 9 15 2.2 13.8 34.8 24.1 8.1 31.6 20.3 29.1 405 + 80.9 607-809 205 87.8 106 8.1 0.50 1.06 1.9 1.6 0.38 3.2 3.2 26.3 235 23.1 10.9 10.5 115 Average Electrical Usage (kwh/mo) 1,365 4,700 16,228 3,505 0 14,000 1 1,250 16,933 0 0 Not known 0 194 10,000 Not known Not known 360 2,326 0 0 0 3,630 3,460 Not known 0 727 3,000 2,700 Months Number of System Groundwater in Monitoring Use3 Wells 1-12 1-12 4-11 4-11 4-11 5-9 Rl 1-12 SR4-10 1-12 1-12 2-10 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 24 6 6 32 0 5 0 0 16 + 2 0 0 0 9 0 0 0 5 0 0 0 7 3 0 0 0 0 0 Wastewater Distribution Wastewater Application System System G,P P P G,P G P G,P G,P G P P G G,P G,P P P P P G G G P G,P P G P G,P G,P Infiltration beds Fixed nozzles Gated pipe, ridge and furrow Border strip Border strip Center pivot, big gun spray Infiltration beds, ridge and furrow Spray, ridge and furrow Infiltration beds Side-wheel roll spray Spray, ridge and furrow. drip Border strip, ridge and furrow Ridge and furrow Border strip Spray Trough distribution Spray Fixed nozzle, trough. open pipe Infiltration beds Infiltration beds Infiltration beds Spray Infiltration beds Spray Border strip Side-wheel roll spray Border strip Border strip 'Includes potential storage, such as variable levels in oxidation ponds. ^Includes only land area in use, not land available for use. 3January = 1, December =12. maintenance was facility 002 (Dove, Vermont), where the operation and maintenance cost was $0.136/m3. At this facility, secondary effluent is chlori- nated and sprayed on a woodland site. Because of complications involved in differentiating between preapplication treatment and land treatment operation and maintenance costs, the most valid column in Table 4 is the one that pre- sents total system operation and main- tenance costs. Based on these data, facility 012 (Winters, Texas) currently affords the least costly wastewater treatment facilities, as the combined costs are only $0.014/m3. The most expensive treatment operation is facility 020 (Chatham, Massachusetts), where the total system operation and mainten- ance costs were $0.744/m3. These costs are 50 times those for the Winters, Texas, plant. Land Treatment System Staffing Levels During the site visits, the staffing requirements for operation and main- tenance of the preapplication treatment and land treatment portions of each facility were also collected. These data are presented in Table 4 for both the preapplication and the land treatment systems. Most of the treatment plants were manned one shift per day, although some of the larger facilities were manned for either two or three shifts. Typically, plants were manned 7 days per week. In terms of man-days/1,000 m3 nec- essary for preapplication treatment, facility 011 (Whittier Narrows, California) required the least amount of operation and maintenance time, requiring only 0.04 man-day/1,000 m3. Conversely, facility 020 (Chatham, Massachusetts) had the highest operation and mainten- ance needs, as it required 4.68 man- days/1,000 m3. The land treatment system associated with facility 027 (Winters, Texas) was the least labor intensive, as the operator reported that he spent no time in con- junction with the land treatment system. The most labor-intensive systems were facility 016 (U.S. Army Corps of Engi- ------- Table 3. Land Type Site of No. System 001 OO2 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 Rl SR SR SR SR SR SR Rl SR Rl SR SR SR SR SR SR OF OF OF Rl Rl Rl SR Rl OF SR SR SR SR Treatment System Loading Rate Hydraulic mm/wk m/yr 1,130 40.5 22 1.1 69 2.4 76 2.6 1.2 42 1.1 55 1.6 330 17.3 Cannot be calculated 49. 72 33 1.4 Cannot be calculated 43 2.3 17 0.9 58 3.0 Cannot be calculated 63-254 3.3-13.2 183 Raw 1 19 - Pond 103- 193 - 2,110 27.1 Winter 380 28.8 Summer 720 12.0 40 2.1 400 21.0 40 2.1 32 1.7 18 1.0 76 4.0 46 1.2 s 5-Day BOD 23,862 41 1,208 316 — 287 1,623 17,162 — 637 2,253 89 1,471 88-349 — 11,810 1,446-2,740 4,103 5,616 — 320 — 12,790 67 266 1,775 215 Suspended Solids 8,897 45 2,101 817 — — 7,247 12,771 — 1,699 4,070 53 1,382 139-555 — 10,982 3,098-5,871 5,471 4,405 — 428 — 5,535 17 578 2,365 132 Ammonia Nitrogen ikg/ha/yr) — 5 — _ — 472 4,395 — 93 454 — 445 55-222 _ 344 43-8? _ — — 219 — 3804 — _ — — Nutrients Nitrate Nitrogen — 64 — — — 6 43 — — — — 17 — — 80 28-53 — — — — — — — — — — Total Phosphorus — 161 43' 87 — — 4/0 4,335 1571 — — — 39-158 _ 772 64-727 — — — 743' — 760 — — — — 'Phosphorus measured as PO4. 2Based oft total water infiltration, not only reclaimed water. 3Design application rate. 4Total nitrogen. neers Overland Flow Site, Utica, Missis- sippi), which required 9.18 man-days/ 1,000 m3 and facility 018 (Easley, South Carolina), which required 2.07 man-days/1,000 m3. These are re- search facilities, however, and not typi- cal of an operating facility. The next highest labor requirement for a nonre- search system was that for facility 017 (Falkner, Mississippi), which required 1.72 man-days/1,000 m3. The most accurate data can be pre- sented by using the operation and main- tenance labor requirements for the total system (preapplication and land treat- ment). The reason is that treatment plants do not typically keep track of time spent on preapplication versus land application portions of the facility. The least labor-intensive system was the Winters, Texas, facility, which re- quired only 0.13 man-day/1,000 m3. Aside from the U.S. Army Corps of Engineers site, the most labor-intensive treatment system was the Chatham, Massachusetts, facility, which required 4.92 man-days/1,000 m3.. Design Deficiencies Hindering Operations This portion of the study identified existing design deficiencies in land treat- ment systems visited during the site survey. Design deficiencies for preappli- cation treatment were also included if they could affect the subsequent land treatment facility. To classify design deficiencies, six categories were designated: 1. Layout, arrangement, and place- ment of components 2. Civil and structural considerations 3. Hydraulic design considerations 4. Mechanical design considerations 5. Electrical and instrumentation de- sign considerations 6. Agronomic considerations Preapplication Treatment Design Deficiencies— Basically, only one design deficiency showed up at multiple plants—namely, that oxidation ponds were unprotected from the effects of erosion caused by wind-induced waves. At several plants. ------- Table 4. Treatment System O&M Costs and Staffing Type of Lan Site Flow Rate Treatment No. Im3/s) System 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 0.0280 0.0049 0.0267 0.0133 0.0032 0.01 10 0. 1265 0.3505 0.7010 0.081 1 0.3505 0. 1490 0.0228 0.1008 0.0197 0.0009 0.0012 0.0044 0.0140 0.0035 0.0252 0.0022 0. 1 753 0.22343 0.0175 0.0033 0.0131 0.0438 Rl SR SR SR SR SR Rl, SR SR Rl SR SR SR SR SR SR OF OF OF Rl Rl Rl SR Rl OF SR SR SR SR d O&M Costs ($/m3) Degree of Preapplication Preapplication Treatment Treatment Intermediate Secondary with disinfection Intermediate Secondary with disinfection Intermediate Intermediate with disinfection Primary Tertiary with disinfection Tertiary with disinfection Intermediate Tertiary with disinfection Intermediate Secondary Intermediate Secondary with disinfection Intermediate Intermediate with disinfection Prel./lntermed. w/disinfection Secondary with disinfection Secondary Primary Secondary with disinfection Primary Preliminary Secondary with disinfection Intermediate Intermediate Secondary 0.083 0.298 0.082 0.075 0.129 0.068 0.027 0.061' 0.030' 0.045 0.181 0.170 0.173 0.101 N/A N/A 0.059 — 0.266 0.725 0.114 0.199 0.042 — 0.077 0.025 0.011 0.052 Land Treatment 0.059 0.136 O.016 0.056 0.022 0.027 0.022 0.002 — 0.002 N/A 0.0005 0.003 0.009 N/A N/A 0.062 0.207 0.003 0.019 0.032 0.073 0.018 0.0384 0.003 0.029 0.003 0.003 Staffing (man-days/ 1,000m3) Total Preapplication Land System Treatment Treatment 0.142 0.434 0.098 0.131 0.151 0.095 0.049 0.063 0.030 0.047 — 0.170 0.176 0.110 — — 0.121 0.2072 0.269 0.744 0.146 0.272 0.060 0.038 0.080 0.055 0.014 0.055 0.77 1.48 0.40 0.78 0.67 0.30 0.19 0.25 0.04 0.19 0.30 0.32 0.71 0.44 0.79 1.72 2.36 4.68 0.71 1.88 0.21 N/A 0.41 0.65 0.13 0.71 0.69 1.32 0.15 0.25 0.07 0.12 0.19 0.006 N/A 0.01 0.14 0.007 0.02 0.05 0.05 9.18 1.72 2.07 0.09 0.24 0.18 0.94 0.15 0.30 0.09 0.50 0 0.03 Total System 1.46 2.80 0.55 1.03 0.74 0.42 0.38 0.26 — 0.20 0.44 0.33 0.73 0.49 0.84 9.18 3.44 2.07 2.45 4.92 0.89 2.82 0.36 0.30 0.50 1.15 0.13 0.74 'Does not include sludge treatment and disposal costs. 2Does not include oxidation pond preapplication treatment costs. ^Five-day average production flow. Yearly average flow = 0.1796, and costs are based on yearly average flow. 4Does not include electrical consumption. maintenance personnel were in the pro- cess of installing protection around the embankments at the water levels. Slow-Rate Land Treatment Design Deficiencies— The major problem noted in terms of hydraulic design was that in some facili- ties, pumping was required both to the headworks of the treatment facility and to the slow-rate land treatment system, when the second pumping may not have been necessary. A second hydraulic design deficiency was that many plants had insufficient wastewater storage capacity to allow for optimum facility operation. The mechanical design deficiencies included improper nozzle selection and pumps unable to pass solids to the land treatment system. An agronomic design deficiency noted was the effect of soil type and texture on the selection of irrigation equipment. This problem was particularly acute in Wayland, Michigan, where the center- pivot irrigation unit had made deep ruts in the field. This situation necessitated excavating and filling the ruts with washed gravel to allow for subsequent operation of the unit. Rapid Infiltration Design Deficiencies— The major hydraulic design deficiency noted was that in several systems it was necessary to pump wastewater both to the pretreatment facility and subsequently to some or all of the rapid infiltration beds. This dual pumping is frequently an avoidable waste of energy. Overland Flow Design Deficiencies— In terms of civil and structural consid erations, the major design deficiency con- cerned the tailwater collection ditches These ditches, typically unlined, are dif ficult to maintain and are subject tc erosion. Another civil and structure consideration is the effect of impropei land grading during construction, which manifests itself in ponding on the over land flow fields. A range of mechanics design deficiencies were noted durinj the plant visits. At the Army Corps ol Engineers site, problems occurred with the plugging of valves, meters, anc piping. At the Easley, South Carolina overland flow site, mechanical problem: occurred, including: 1. Raw wastewater nozzles that be- came plugged. ------- 2. Valve pits that filled with water (which rusts the solenoid valves), 3. Grass that was sucked up by chlo- rine eductor systems, with resul- tant clogging, and 4. In-ground PVC pipe that broke underground when the above- ground galvanized pipe to which it was connected was hit. One important agronomic deficiency was the appli'cation of wastewater be- fore the plots were fully seeded. This problem occurred at the Easley site and caused substantial erosion and subse- quent poor wastewater distribution. Establishing grass on the active site was also difficult. Recommended Operation and Maintenance The recommended operation and maintenance practices for the three types of land treatment systems based on information collected during the site visits and subsequent data analysis are as follows. Slow-Rate Systems A person with a farming background should either operate the land treatment system or assist in its operation to allow for farming decisions based on experience. The operation of a slow-rate land treatment system is basically fixed by the design of the system. The operation thus tends to be fairly straightforward, and only the three following operational parameters can be varied: 1. Amount of wastewater to be ap- plied per application. 2. Frequency of application. 3. The field that should be irrigated. The product of these decisions must equal the total amount of wastewater that must be applied annually (or in a growing season ). This method is the one by which most facilities are cur- rently operated. During winter opera- tions, however, some facilities occa- sionally flood fields to maximize the wastewater disposal option. Maintenance requirements for a slow- rate land treatment system are straight- forward and should not cause any par- ticular problems for maintenance staff or operations. A routine maintenance schedule is suggested. Rapid Infiltration Systems The operation of a rapid infiltration land treatment system is fairly simple as it consists basically of bed rotation. The latter is typically based on visual esti- mates as to which bed is ready to re- ceive the flow, and it usually follows some sort of schedule. Many of the operational strategies discussed in the Process Design Manual for Land Treat- ment of Municipal Wastewater for in- creasing denitrification losses may sim- ply not be possible on an operating scale. The major reason is that the denitrification losses are extremely diffi- cult to measure in the laboratory and more than likely impossible to measure in the field, particularly for smaller installations. In addition, the operator may not have the luxury of dosing an infiltration bed at the required schedule to maximize the denitrification, since other considerations may make such a schedule impossible. The major consideration for operation of a rapid infiltration system is that the operators stay ahead of the beds in terms of maintenance and continually ensure that sufficient capacity exists to dispose of all influent wastewater. The latter is extremely important, as the systems are usually designed without any facilities for wastewater storage. Once a facility is in trouble, it may be difficult to correct the problem, as wastewater must be applied to beds that may be flooded and therefore can- not be raworked. The situation tends to go from bad to worse. Aside from bed maintenance, additional routine main- tenance is required. Overland Flow Systems Unlike the other-two land treatment systems, the overland flow system has the greatest potential for process con- trol, as the loading rate and the hours of application can be varied. In addition, various plots can be taken off-line to in- crease further the operational modifica- tions the operator has at his disposal. Operation of the overland flow system also requires knowledge of processes that wastewater treatment personnel may not have at their disposal. Addi- tional training is therefore required. In addition, various combinations of hy- draulic loading rates and application schedules should be considered follow- ing start-up to optimize performance. In addition to routine maintenance, plot maintenance is also required. This procedure consists of ensuring that a healthy cover drop is maintained and that any erosion problems are quickly corrected. These maintenance require- ments may necessitate additional oper- ator training. Recommendations The following recommendations were developed as a result of this study: 1. Operation and maintenance costs for slow-rate systems can be sub- stantially reduced by operating the system in conjunction with a farmer. 2. Joint operation of the slow-rate system with a farm is recom- mended, where possible, to reduce staffing requirements and improve operations. 3. Additional training is suggested for land treatment system operators, particularly for operators of over- land flow systems. 4. Local farmers should be contacted for input during the design of a slow-rate land treatment system. Conclusions The following conclusions have been drawn from this study: 1. Operation and maintenance costs for slow-rate systems are typically lower than reported in the literature. 2. Operation and maintenance costs for rapid infiltration and overland flow systems are in general agree- ment with the literature data. 3. Staffing requirements for slow-rate systems are typically less than re- ported in the literature. 4. Staffing requirements for rapid in- filtration and overland flow sys- tems are in general agreement with literature data. 5. Slow-rate and rapid infiltration sys- tems typically are adequately operated. 6. Insufficient data are available to assess overland flow system oper- ations. 7. Equipment at all three types of land treatment systems is similar to wastewater treatment plant equip- ment and appears to be adequately maintained. 8. Though design deficiencies do exist, they interfered substantially with normal operations at only one facility. The full report was submitted in fulfill- ment of Contract No. 68-03-2775 by Roy F. Weston under sponsorship of the U.S. Environmental Protection Agency. .S. GOVERNMENT PRINTING OFFICE: 1983/659 -095/577 ------- The EPA author of this Project Summary, Denis J. Lussier, is with the Center for Environmental Research Information, Cincinnati, OH 45268. Jon H. Bender is the EPA Project Officer (see below). The complete report, entitled "Operation and Maintenance Considerations for Land Treatment Systems," prepared by Roy F. Weston, Inc., West Chester, PA 19380 (Order No. PB 83-138 560; Cost: $28.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Municipal Environmental Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 PS 00003*^ s 23ft S DtAKBORN STREET CHICAGO TL ------- |