United States Environmental Protection Agency Municipal Environmental Research Laboratory Cincinnati, OH 45268 Research and Development EPA-600/S2-82-097 Mar. 1983 Project Summary Liner Materials Exposed to Municipal Solid Waste Leachate Henry E. Haxo, Jr., Richard M. White, Paul D. Haxo, and Michael A Fong A laboratory study was conducted to determine the potential of various lining materials for controlling the movement of leachate from municipal solid waste (MSW) landfills. In the course of the study, 65 materials were subjected to at least one of seven different tests in which they were exposed to MSW leachate. These exposure tests involved placing liner samples in (1) landfill simulators containing 8 ft of compacted, shredded refuse, (2) immersion tanks containing MSW leachate or water, and (3) polybutylene bags containing deionized water. Materials tested in- cluded 4 admix materials, 2 asphaltic membranes, 50 commercial polymeric membranes, and 9 miscellaneous ma- terials. Exposing a wide range of polymeric membranes to a typical MSW leachate in the landfill simulators for up to 56 months produced only limited changes in liner properties. Asphaltic materials did exhibit deficiencies that might af- fect their serviceability as linings for MSW waste disposal facilities. The properties of soil cement tended to improve during exposure. This Project Summary was developed by EPA's Municipal Environmental Re- search Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back}. Introduction Leachates generated by water percolat- ing through sanitary landfills can seriously degrade suface and groundwaters, par- ticularly in areas subject to high humidity and rainfall. Lining landfills with materials of very low permeability could provide a long-term solution to the problem of leachate pollution and could also make previously unacceptable sites usable as landfills. This project investigates the potential of various lining materials for controlling the movement of leachate from landfills by examining their properties after different types of exposure to municipal solid waste (MSW) leachate. Little was known about the durability of lining materials in contact with MSW leachate when this project was initiated in 1973. The scope of the work and the objectives were updated periodically to re- flect the changing liner technology. The principal objectives of the project were as follows: 1. to determine the long-term effects of MSW leachate on a wide variety of materials that could be used as landfill liners, 2. to determine the effective service lives of these materials when in prolonged contact with leachate or landfill con- ditions, 3. to develop laboratory tests for as- sessing the properties of membrane liners under simulated field conditions, 4. to generate a useful data base for MSW landfill liners, and 5. to analyze costs associated with the use of landfill liners. Methods and Materials In the course of this study, 65 materials were subjected to at least one of seven different exposure tests. These materials included 4 admix materials, 2 asphaltic membranes, 50 commercial polymeric mem- brane liners, and 9 miscellaneous materials. The number and types of liners and types of exposures are summarized in Table 1. The exposure tests involved placing liner samples in (1) landfill simulators con- taming 8 ft of compacted, shredded refuse, ------- (2) immersion tanks containing MSW leachate or water, and (3) polybutylene bags containing deionized water. (The latter test was known as the pouch test because membrane samples were formed into pouches before immersion and filled with leachate or 5% salt solution.) Exposure Tests in Landfill Simulators Exposure tests in landfill simulators were performed on 12 different primary samples sealed into the bases of the simulators and on 40 different secondary samples buried in the sand above the primary liners (see Table 2). The simulators in which the liners were exposed and in which the leachate was generated consisted of 10-ft columns containing 8 ft of compacted shredded Table 1. Scope of Exposure Tests refuse (see Figure 1). The primary liners were sealed into the simulator bases with a rapid-set epoxy resin to prevent the leachate from bypassing the liners. Thus any seepage through the liner could be measured. A hydraulic head of 1 ft of leachate was maintained on the liners, and leachate was collected continuously. The leachate was generated by percolat- ing 25 in. oftapwaterperyearthroughthe 8-ft colu mn of g rou nd refuse i n each of the simulators. Leachate quality for all 24 simulators was in the normal range for leachate generated by full-scale landfills. Liner properties were measured during the course of the exposure to determine changes. All specimens in the simulators were tested before and after 12 and 56 months of exposure. The asphaltic and the secondary polymeric membranes were Gauge - 3/4" Drain Rock 3" Thick Type of exposure Primary, in simulators Buried, in simulators Number of liners 6 4 2 31 9 Type of liner or material Polymeric membrane Admix Asphaltic membrane Polymeric membrane Miscellaneous materials Length of exposure, months 12,56 12,56 12, 43, 56 12, 13, 43, 56 12, 43, 56 Immersion, in tanks Pouch test: With leachate With NaCI solution 28 Polymeric membrane 14 Polymeric membrane 12 Polymeric membrane 8, 19, 31 11-40 10-38 Water absorption (ASTM D570) At room temperature At 70°C 11 11 Polymeric membrane Polymeric membrane 43 43 Table 2. Materials Used in Landfill Simulator Exposure Tests Primary liner materials Secondary liner materials Admixes: Paving asphalt concrete Hydraulic asphalt concrete Soil asphalt Soil cement Asphaltic membranes: Bituminous seal Emulsified asphalt on nonwoven fabric Flexible polymeric membranes: Butyl rubber Chlorosulfonated polyethylene Ethylene propylene rubber Low-density polyethylene Polyvinyl chloride Polymeric membranes: Butyl rubber Chlorinated polyethylene Chlorosulfonated polyethylene Elastic/zed polyolefin Ethylene propylene rubber Neoprene Polybutylene Polyester elasomer Low-density polyethylene High-density polyethylene Polyvinyl chloride Miscellaneous materials: Asphalt roofing felt Polypropylene Thermoplastic rubbers Commercial gasket materials based on natural rubber Styrene-butadiene rubber Urethane Neoprene Shredded Refuse- Mastic Ses/s Concrete Base^ Sand- Sealing Ring- Gravel '-'v. -Soil Cover 1 3/4 ft. Thick -Polyethylene - Spiral-Weld Pipe 2ft.Dia.x10 ft. High -Liner Specimen Drain Above Liner Drain Below Liner Figure 1. Landfill simulator used to evalu- ate liner materials exposed to sanitary landfill leachate. also tested before and after 13 and 43 months, and miscellaneous secondary samples were also tested after 43 months. Seepage was collected continuously during the operation of the simulators. The membrane liners were tested for absorption of leachate and for changes in tensile strength, tear resistance, puncture resistance, seam strength, and permea- bility. The other materials were tested for appropriate properties. Because available information indicated that the seams in polymeric membrane liners were the most likely source of liner failure, seams were incorporated into as many of the test specimens as possible. Factory seams or seams made according to the manufacturer's recommended prac- tice were used for all primary liner speci- mens in the landfill simulators. Adhesives supplied by the manufacturer were used in most cases. Test joints were also incorporated into the strips buried in the sand above the primary liners. Some systems suggested by manufacturers of other liners based on the same polymer were tested although they had not been recommended by the manufacturer of the specific material. Exposure Tests in Immersion Tanks Containing Leachate and Water To investigate the effects of immersion in MSW leachate, three sets of slab speci- mens of 28 different polymeric sheetings (Table 3) were immersed in MSW leachate generated in the simulators. Because MSW leachate is principally water (which ------- by itself can be aggressive to many ma- terials), water absorption tests were also conducted by immersing 11 membrane liners in water for uptol 86 weeks, both at room temperature and at 70°C. Similar immerson tests were attempted with admix specimens, but in their uncon- fined state, they crumbled apart when hung in the leachate. The immersion system was designed to allow blended leachate from the 1 2 sim- ulators to flow slowly through a series of high-density polyethylene tanks in which the membrane-slab specimens were hung (Figure 2). This arrangement was accept- able because polyethylene has low per- meability to air, and only small changes in leachate composition were observed when the leachate was stored in these containers for a month at room temperature. Further- more, this design exposed more specimens easily, exposed all specimens to the same leachate, and required considerably less time to construct and monitor than in- dividual tanks or bags attached to the simulators. A Masterflex* pumpdelivered leachate at the rate of 14 mL/min through the tanks, recirculating the supply of leachate in about 12 days. Three sets of the 28 membranes were immersed in the leachate so that one set could be removed after each exposure period (8, 19, and 31 months). The 8- x 10-in. specimens were hung vertically 0.92 in. apart in the tanks (Figure 2). Pouch Tests The pouch test involved fabricating a small pouch from the membrane liner, filling it with test fluid (such as leachate), and placing it in a deionized water solution in a polybutylene bag (Figure 3). This test offers the opportunity of exposing liner materials to two fluids at the same time-as would be the case in a landfill where leachate would contact one side of the membrane and goundwater the other. The pouch test was used primarily to test permeability, but other properties of the membranes were also tested after exposure. Two "fluids were tested in the pouches: one set of pouches was filled with leachate, and another set was filled with a 5% aqueous solution of sodium chloride. The latter solution was of known composition and was therefore used to measure the movement of ions and to set up a known concentration differential across the membrane. The liner materials used in these pouch tests included chlorinated polyethylene, chlorosulfonated polyethylene, elasticized polyolefin, polyester elastomer, and poly- vinyl chloride (three different formulations). The following tests were performed during the exposure of these pouches: 1. The diomzed water surrounding the leachate-containing pouches was tested periodically for pH, conductiv- ity, and the odor of butyric acid. 2. The pouches containing thetestfluid (leachate or salt solution) were re- moved periodically from the deionized water and weighed. Results and Conclusions Effects of Leachate Exposure on Liner Properties Polymers Exposing a wide range of polymeric membranes to a typical MSW leachate in the landfill simulators for up to 56 months produced only limited changes in their properties. Only one type of liner—the polyester elastomer-showed a potentially significant loss of properties. Some of the polymeric membrane liners exhibited significant swelling during the Table 3. Liners Immersed in MSW Leachate Type of polymer Number of different sheetings immersed Butyl rubber fllR) Chlorinated polyethylene (CPE) Chlorosulfonated polyethylene (CSPE) Elasticized polyolefin (ELPOj Ethylene propylene rubber (EPDM) Neoprene (CR) Polybutylene (PB) Polyester elastomer Low density polyethylene (LDPE) Polyvinyl chloride (PVC) PVC and pitch 3 3 / 5 4 1 1 1 7 Leachate In Leachate Out Cover Detail Specimens Specimens Attach to Hooks Note: Plastic Weld Seals Container Cross Section Leachate ln~^ ^Leachate Out Polyethylene Tank * Mention of trade names or commercial products does not constitute endorsement or recommendation for Figure 2. Individual polyethylene immersion tank, showing method of holding speciments and the inlet and outlet for the leachate. ------- Inner Bag Membrane Under Test Leachate or NaCI Solution (Inside Inner Bag) Deionized Water Outer Bag Polybutylene Figure 3. Schematic of pouch assembly, showing inner bag made of membrane material under test. The inner bag is filled with leachate or 5% salt solution and sealed at the neck. The outerpolybutylene bag, which can be easily opened, is filled with deionized water. The water in the outer bag is monitored for pH and conductivity; the inner bag is monitored for weight change. exposure periods and losses in tensile strength and other physical properties. Swelling of membranes in leachate was greater than that in water, which indicates the importance of the organic components of the leachate with respect to the swelling of polymeric materials. The immersion of polymeric materials in leachate somewhat accelerated the effects of the leachate on the liner materials and demonstrated that the exposure to two sides of a sheeting was more severe than one-sided exposure. Among the polymeric lining materials, the partially crystalline thermoplastic ma- terials showed the least amount of swell and the fewest changes in properties. Generic classification of polymeric ma- terials by polymer type is not sufficient to predict the performance of a given liner. Variation in grade and the presence of other compounding ingredients affect the per- formance of a polymeric composition. Variations also arise with the use of fabric reinforcements. Asphaltic Materials The asphaltic materials, whether con- cretes or membranes, did exhibit some deficiencies after leachate exposure that might ultimately affect their serviceability as linings for MSW waste disposal facilities. The concretes tended to lose strength, and the membranes absorbed leachate and lost in ductility and elongation. The asphaltic membranes that had been exposed for 56 months showed areas that had lost induc- tility and elongation and had become "cheesy." On drying, the cheesy section of the ashpalt returned to normal and showed very little or no change in basic properties compared with the original asphalt. Soil Cement The properties of the soil cement speci- men tended to improve during exposure. The specimen was very small, however (2 ft in diameter). Effects of Leachate Exposure on Seams The seaming of membrane liners by heat or welding with solvents or bodied solvents that are solutions of the liner compound appears to yield seams with the highest integrity. Results also showed that values could vary greatly as a result of poor workmanship. Adhesives that differ in composition from the liner introduce a new composition that must be assessed for compatibility in a given waste stream. The low-temperature vulcanizing adhe- sives, which are required in the seaming of vulcanized or crosslinked sheetings, gen- erally yielded lower seam strength values; but in some cases, they showed increases, probably because of additional cure. A significant problem with this type of ad- hesive system arises over time because of their fewer crosslinks compared with the vulcanized sheeting. That condition can cause the adhesive to swell considerably more during exposure and thus lose strength. Simulator Design The design of the simulator that was used in this project appears to be versatile and useful for investigating the character- istics of MSW, methane gas generation, liners, etc. The size was large enough to simulate landfills and to obtain exposure data on liner materials, but it was small enough to be manipulated by a forklift for examination of the materials inside during exposure. A better choice of epoxy resins would ensure complete sealing of the liner specimens without the degradation of the seal that took place in several of the simu- lators. Recommendations Feedback is needed from the field re- garding the performance of lining materials in actual service so that laboratory results can be correlated with field performance. The open literature contains virtually no data on liner performance in full-scale landfills containing MSW leachate. When liners are placed, samples should be retained and provisions should be made in the design to place samples in contact with the leachate that will be generated in the landfill. These samples should then be recovered at various times to measure the effects of the exposure on properties. Monitoring of the groundwater below a fill and the development of leak detection devices would also be helpful in assessing liner performance. ------- Information on liners for disposal facili- ties such as would be developed in the permit process should be accumulated along with performance data. This in- formation could then be used to develop correlations with laboratory test methods and to help select materials for liner use. Liner specifications should be estab- lished that relate liner performance in service to both the materials and the installation. The use of the pouch test should be extended as a means for evaluating new liner materials for MSW landfills. The full report was submitted in fulfill- ment of Contract No. 68-03-2134 by Matrecon, Inc. under the sponsorship of the U.S. Environmental Protection Agency. Henry E. Haxo, Jr., Richard M. White, Paul D. Haxo, and Michael A. Fongare with Matrecon, Inc., Oakland, CA 94623. Robert Landreth is the EPA Project Officer (see below). The complete report, entitled "Linear Materials Exposed to Municipal Solid Waste Leachate," (Order No. PB 83-147 801; Cost: $ 17.50, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Municipal Environmental Research Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 . S. GOVERNMENT PRINTING OFFICE: 1983/659-095/1911 ------- United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 RETURN POSTAGE GUARANTEED HICAGO 1L ------- |