United States Environmental Protection Agency Environmental Research Laboratory Duluth MN 55804 Research and Development EPA-600/S3-82-066 Oct. 1982 Project Summary An Assessment of Wind Characteristics and Wind Energy Conversion Systems for Electric Utilities: Wisconsin Power Plant Impact Study Carel C. DeWinkel This study assesses the potential contribution of wind energy conversion systems (WECS) to the generation of electricity by utilities in Wisconsin and parts of adjacent states. The final report contains a review of the literature on wind and wind machines, an analysis of wind characteristics in Wisconsin and adjoining areas, and an analysis of WECS applied to the Dairyland Power Cooperative (DPC), a rural-based cooperative serving parts of Wisconsin, Minnesota, Iowa, and Illinois. Along the shorelines of the Great Lakes, wind energies are among the highest in the U.S. Inland, wind energies in many areas are suitable for WECS; however, careful study is required to select the most favorable sites. The DPC, with its many small, scattered users, is the type of utility for which wind systems are ideally suited. Peak winds correspond with the utility's winter peak loads for electric heating. An economic analysis indicates that WECS can be econom- ically feasible for DPC in the 1980s. The analysis considers WECS only as peak load fuel-savers; if their role in contributing to base-load generating capacity were included, the economic feasibility would be even greater. Combined with a controlled load of water heaters, WECS would lend diversity and stability to the power system and delay or eliminate the need for more costly additions to generating capacity. A detailed reliability and cost product analysis of WECS plus direct control of a variety of loads, as well as a thorough wind survey, is required for accurate evaluation of any application of wind systems. A model for such analysis is presented in this report. This Project Summary was devel- oped by EPA's Environmental Research Laboratory. Duluth. MN. to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction Wind machines represent an old, prdven technology. Wind-powered electric generators, developed near the end of the last century, provided electricity in many parts of the world. Cheap, abundant fossil fuels eventually halted widespread use of wind power. Now, however, energy shortages and environmental concerns, coupled with the availability of new materials, and advances in electronics, and control technology are making wind energy conversion systems (WECS) attractive once more. This study assesses the use of WECS by utilities for generation of electric power in Wisconsin and portions of adjacent states. The final report contains the following sections: 1. A review of the literature on wind characteristics. ------- 2. An analysis of wind characteristics in Wisconsin and adjoining areas. 3. Major characteristics of wind machines on the market or under development. 4. Power output of selected wind machines under conditions found in Wisconsin and parts of adjacent states. 5. Analysis of WECS applied to the Dairyland Power Cooperative (DPC), a rural-based cooperative serving parts of Wisconsin, Minnesota, Iowa and Illinois. 6. Analysis of the potential for combining WECS and load control to meet DPC's peak load. 7. Appendices. Data for 12 locations on: monthly average wind speeds and wind power density at four heights, average monthly capacity factors for three wind machines, annual average power duration curves for three wind machines, and cost estimates for wind ma- chine and site-development for large WECS. Findings and Conclusions Energy Use in Wisconsin In 1976, Wisconsin's power sources for primary energy generation were: 40% petroleum, 27% natural gas, 23% coal, 9% nuclear, and 1% hydro; virtually all of these sources were imported. Any substitution of local, energy sources would make the state less dependent on imports and more flexible in its energy systems. An important characteristic of Wis- consin is the distribution of its population and activities. About 33% of the population live in rural areas, and 54 of the 72 counties have population densi- ties lower than 40 persons/km2. The Dairyland Power Cooperative (DPC) typifies a utility serving small, scattered users. About 76% of DPC's energy requirements are for farm, rural resi- dential, seasonal, and town residential customers who make up 96% of the total users. Wind energy sources are particularly suitable for this kind of decentralized pattern of energy use. Availability of Wind Power At twelve airports assessed in Wis- consin and adjacent states, average an- nual wind speeds usually vary between 4.5 and 6 m/sec at 7 m and between 6 and 8 m/sec at 60 m. The correspond- ing average wind power density, which is related to the cube of the wind speed and consequently increases rapidly as wind speed increases, is between 100 and 200 W/m2 at 7 m and 250 and 500 W/m2 at 60 m. Coast Guard stations along Lake Michigan and Lake Superior record wind speeds equal to or higher than those at the airports. The values reported in this study are not necessarily typical of the best wind power locations. The importance of local factors in determining wind power densities is illustrated by the difference between power densities at Rochester, Minnesota, and La Crosse, Wisconsin. These cities, which are only about 80 km apart, have average annual wind power densities at 60 m of 517 W/m2 for Rochester, located on a ridge, and 152 W/m2 for La Crosse, which is situated in a valley. The Great Lakes also have a profound effect on the winds. Average annual wind speeds of 6 to 8 m/sec are the norm near the Great Lakes shoreline. These winds correspond to wind power densities of 225 to 375 W/m2 — among the highest in the U.S. Inland and at sheltered coastal meteo- rological stations, however, average wind speeds are only 3.5 to 5 m/sec. Wind data have not been systematically recorded at the best wind sites; therefore, the potential for WECS in the Great Lakes region has not been fully explored. The variation in wind power over time means that a given power output cannot be guaranteed unless storage devices are included in the system. Average annual wind speeds at any site can be predicted with an accuracy of 85% to 90%. Similarly, the seasonal pattern in wind speeds remains fairly constant on a time scale of a month or more. It is the short term, hour-to-hour and day-to-day fluctuations in speed that must be dealt with. Because of the intermittent and variable nature of the wind, detailed analysis of WECS and utility load characteristics is necessary if WECS are to be connected to a utility grid. An array of wind machines spread over a large area offers advantages in reliability of power output over concentrated clusters of wind machines. These advantages must be weighed against the higher operating and maintenance (0 and M) costs of dispersed WECS. Characteristics of Wind Machines The wind machines considered in this study are designed to operate with a constant rotational speed. The power output of the machines is rated at a designated wind speed, and is limited to this value. Although this results in some loss of potential power at higher wind speeds, it also reduces the size and cost of the generating system. Associated with the rated wind speed and rated power is the rated power density of the machine, or the power per unit area swept by the blades (W/m2). Given a certain rated power capacity, a large rotor (having a low rated power density) will reach its rated capacity at a relatively low wind speed. Such ma- chines are efficient at low wind speeds but waste part of the energy available in high winds. Conversely, small rotors (with high rated power densities) reach the same rated power capacity at a rela- tively high wind speed and are therefore better suited to high wind regimes. Rated power densities of about 100 to 200 W/m2 seem most suitable for the wind regime of Wisconsin. The power output of a wind machine also can be presented as a curve showing the percentage of time that each level of power output is equaled or exceeded. A wind machine with a low rated power density reaches its rated level more often than one with a high rated power density. It is important to select the wind machine best suited to the wind characteristics of each site. Costs of Wind Systems Present costs per kW of capacity are generally in the range of $500 to $1500, although Southern California Edison paid only $356/kW for a large new WECS and General Electric installed a 1.5 MW system costing $1586/kW as part of the Federal Wind Energy Program. Annual costs for O and M are between 0.5% and 3% of the investment, depending on the size and other characteristics of the system Other costs are taxes and insurance, which vary geographically. Although uncertainties exist in both capital and O and M costs for WECS, these uncertainties are much smaller than those for coal or nuclear power. Furthermore, most uncertainties in costs of WECS involve how much present costs can be decreased through experience and mass production, while uncertainties for coal and nuclear power involve expenses for health, regulation, and environmental protection as well as rising fuel prices and generally tend to increase costs rather than decrease them. ------- Analysis of WECS for the DPC The major components oftheanalysis were as follows: 1. Evaluation of siting and wind data. 2. Choice of type of WECS. 3. Selection of different penetration levels of WECS, based on load and energy forecasts. 4. Calculation of new monthly dura- tion curves, based on projected hourly WECS output and loads. 5. Calculation of production cost for proposed plan plus WECS. 6. Calculation of savings in production costs (compare proposed plan with and without WECS). 7. Calculation of break-even capital cost of WECS (considering lifetime system costs for 0 and M, taxes, and insurance). 8. Comparison of break-even capital cost of WECS with estimated capital cost: is WECS economically competitive? The three WECS variables were: wind machines with rated power density of either 90 W/m2 or 220 W/m2; WECS capacity of from 0 to 400 MW; and 0 and M costs for WECS from 1% to 3% of capital costs (a 5% level might apply to dispersed small scale systems). In addition, fuel saving resulting from the WECS was calculated for annual increases in fuel prices ranging between 5% and 12%. With 100 MW capacity and the range of other variables indicated, the break- even cost of WECS was found to be be- tween $550 and $1300/kW for wind machines rated 220 W/m2, and be- tween $800 and $1800 for those rated 90 W/m2. Therefore, WECS will fail to be economically competitive only if fuel prices increase less than anticipated and if cost estimates for the wind ma- chines of $700 to $1000/kW are too optimistic. The analysis considered only the ability of WECS to save peak-load fuels. It did not take into account contributions of WECS to base-load capacity. Because the most expensive peak-load fuels would be displaced first by WECS, the greatest economic advantages appar- ently accrue from the first 100 MW of WECS capacity installed. The break- even cost is highest for 100 MW capacity and lower at the 400 MW level. The break-even cost is highest for 100 MW capacity and lower at the 400 MW level. The break-even cost would be higher and the decrease in break-even cost with additional WECS capacity would be less if the ability of WECS to substitute for between 10% and 15% of base load fuels were taken into account. Furthermore, the wind data employed in the analysis are for airport locations, which are not the best WECS sites. For all these reasons, the estimated benefits of WECS are conservative. WECS and Load Control Load control techniques and energy storage systems can be used by a utility to flatten its load curve and increase average load factors. There are two major load control strategies: 1. To drop or defer certain loads during times of high marginal operating costs or high probability of system failure. 2. To shift loads on a regular basis to times when they can be provided for most economically. Certain loads in the industrial and large commercial sectors are candidates for the first strategy, while many loads in the residential and small commercial sectors can be shifted on a daily basis according to the second. A growing proportion of DPC's load is for residential and commercial low quality energy tasks such as space conditioning, refrigeration, and water heating. Growth in this load makes load control and dispersed thermal energy storage systems not only practical but perhaps necessary. The large and growing space heating component of DPC's load also contributes to the strong positive correlation between the utility's load and the availability of wind power, and enhances the economic benefits and technical feasibility of WECS. Peak winds and peak demands both occur in winter and early spring. Several other utilities serving Wisconsin have, or predict, similar winter peaking loads. An hour-by-hour analysis of DPC's load and WECS power output with a range of assumptions showed that WECS plus load control may meet peak loads at least as reliably as conventional peak load generators. A WECS capacity of 1.0 to 1.3 times the peak load range, coupled with a controlled load of water heaters equal to 25% of the WECS capacity, will meet the peak load between 93% and 96% of the time while saving 94% to 99% of peak load fuels and 10% to 15% of base load fuels. The WECS alone could meet the peak load more than 60% of the time; load control would be used only about 35% to 40% qf the time that the peak load range is reached. Break-even costs for WECS increase by at least 10% to 15% when load control is combined with the system. The combination of WECS and load control may also delay or eliminate the need to add new conventional generating capacity. Therefore, according to this preliminary analysis for Wisconsin, WECS plus load control appears to be a suitable alternative — economically sound and socially and environmentally acceptable — to additions of coal or nuclear capacity. Detailed analysis is warranted and recommended. Benefits of WECS Economic benefits are only one type of benefit to be obtained from generation of electricity by WECS. The final report discusses various social benefits, such as creation of skilled local jobs. In addition, to the extent that wind power replaces power from coal and uranium, the problems resulting from these technologies will be diminished. WECS can be installed without a long lead time (about 2 years, as compared to as much as 12 years for a nuclear facility). Additions of WECS can be made on an incremental basis and adapted to local conditions. WECS increases the diversity of energy resources and the stability and resiliency of energy systems. All these features are valuable in times of uncertainty. Recommendations 1. Wind data presently available are insufficient for an accurate as- sessment of WECS. Initiate a wind energy survey to identify locations that have good wind availability and are close to utility load centers. 2. Participate in Department of Energy demonstration and test programs of both small and large WECS for use in all sectors. 3. Initiate state-funded demonstra- tion/test programs of WECS to complement the federal program. 4. Create additional incentives such as property tax exemptions and low interest loans for WECS owners, including utilities. 5. Include detailed evaluation of WECS in the assessment of ad- vance plans for utilities. These analyses should address issues such as a change in the mix of conventional generators (fewer base-load units); possible reduction ft U.S. GOVERNMENT PRINTING OFFICE: 1882 -559-017/0845 ------- in conventional generating capac- ity; the value of shorter planning lead times, maintenance planning of small units, and diversity in energy resources; and the poten- tial of load control. 6. In evaluating possible WECS, consider the benefits of increased local control and diversity and the creation of skilled local jobs. 7. Address the problem of the sale of electricity by non-utilities back to the utility or to third parties. 8. Assess the nature of the utilities' load in terms of the quality of energy needed by consumers. An increasing part of the load is for tasks such as space heating/cool- ing and water heating that can use energy sources of lower quality than electricity. Compare the advantages of having some low quality load that could be met by thermal storage systems, thereby flattening daily load curves, with using the second law of thermo- dynamics to set priorities among the consumer activities served. 9. Question whether consumers have the right to electric utility service without any restrictions on the type of system installed. Consider mandatory controlled storage heating systems for space and water to reduce growth in the peak demand for electricity. Carel C. DeWinkelis with the Institute for Environmental Studies, University of Wisconsin, Madison, Wl 53706. Gary E. Glass is the EPA Project Officer (see below). The complete report, entitled "An Assessment of Wind Characteristics and Wind Energy Conversion Systems for Electric Utilities: Wisconsin Power Plant Impact Study," (Order No. PB 82-258 971; Cost: $15.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Environmental Research Laboratory U.S. Environmental Protection Agency 6201 Congdon Blvd. Duluth, MN 55804 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Postage and Fees Paid Environmental Protection Agency EPA 335 Official Business Penalty for Private Use $300 PS 0000329 U S ENVIR PROTECTION AGENCY REGION 5 LIBRARY 230 S DEARBORN STREET CHICAGO 1L 60604 ------- |