United States Environmental Protection Agency Atmospheric Sciences Research Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S3-85/030 June 1985 Project Summary Measurement of Sulfur and Carbon Species Emissions from Oil-Fired Commercial and Institutional Boilers S. E. Miller This project was conducted to provide improved emission data that are used to support urban particulate models. The objectives of the study were twofold: to determine emission factors for primary sulfate and carbon from a variety of commercial and industrial heating units burning fuel-oil, and to evaluate and compare the performance of the mini- • atureacid condensation system (MACS) and the acid condensation system (ACS) methods for determining free sulfuric • acid (HaSO4). The emission data summarized in the report are the result of two field studies in Philadelphia, PA, the first during March-April 1982 and the second dur- ing the Philadelphia Aerosol Study in August 1982. Five boilers were moni- tored in the studies. Two were utility boilers, and the remainder were small process steam or heating boilers ranging in size from 23.600 to 50,000 Ib/h. Emission data for sulfur species, carbon species, and trace elements are pre- sented in the report. This Project Summary was developed by SPA's Atmospheric Sciences Re- search Laboratory, Research Triangle Park, NC, to announce key findings of the research project that is fully docu- mented in a separate report of the same title (see Project Report ordering infor- mation at back). Introduction During the past decade, receptor- oriented models have evolved rapidly and are now recognized as distinct disciplines. The models have been widely accepted and are currently one of the primary tools employed by control agencies to estimate the impact of sources at receptor sites. As is often the case, the rapid evolvement of models for particulate matter has resulted in certain inadequacies. Although large volumes of data have been accumulated ' on the chemical and physical characteris- tics of particulate matter, little is known about its sources and subsequent contri- bution to levels at specific receptor sites. The source impact on ambient loadings at these sites is recognized as an approxi- mation at best. This approximation is due largely to many variables (primarily meteorological) that are random in nature, change with space and time, and may combine with other variables in a non- linear manner. If modeling of particulate emissions is to acquire its anticipated prominence in air particulate control programs, additional research is needed to more adequately define the boundaries of the models and to rectify some of the inherent weaknesses, such as those described above. Additional work is also needed to improve the sampling and analytical techniques used in assessing the effect of individual sources. This research program was initiated in support of a program to provide improved source emission data for urban particulate models. The objectives of the study were twofold: to determine emission factors for primary sulfate and carbon from a variety of commercial and industrial heating units burning fuel-oil, and to evaluate and ------- compare the performance of the minia- ture acid condensation system (MACS) and the acid condensation system (ACS) methods for determining free sulfuric acid (HzS04). The data summarized in this report are the results of two individual work assign- ments (WA-6 and WA-12) emanating from EPA Contract No. 68-02-3487. The field portion of WA-6 was conducted in Philadelphia, PA, from March 22 to April 6,1982 (winter study). Work assignment 12 was conducted in Philadelphia from August 4 to August 14, 1982 (summer study). Five boilers were monitored in the study. Two of the units tested were utility boilers. The remaining three units were small process steam or heating boilers ranging in size from 23,500 to 50,000 Ib/h. Procedure and Results Paniculate Matter Particulate matter was collected by using EPA Method 5 for the determination of mass loading, sulfate and carbon content, and trace element analysis. Mass loading was determined from the front half rinse of the Method 5 train (i.e., probe nozzle, probe, and front half of the filter holder, and the filter catch). Following mass loading determinations, the filters were divided into three sections. One half of each filter was used for elemental composition analysis via a Siemens Model MRS wavelength dispersive X-ray spec- trometer. One quarter of each filter was used to determine carbon forms (organic carbon, elemental carbon, total carbon, and CO3") by using an automated thermal- optical method. The final quarter of each filter was analyzed for paniculate sulfate by ion chromatography. The average particulate emission rate for the three heating boilers was 0.67 kg/h, with a range of 0.18 to 1.73 kg/h. The average emission rate for the two utility boilers was 11.53 kg/h, with a range of 4.78 to 20.40 kg/h. The average particulate sulfate emis- sion rate for the three heating boilers was 0.24 kg/h, with a range of 0.06 to 0.39 kg/h. The two utility boilers averaged 2.63 kg/h, with a range of 0.56 to 5.63 kg/h. Total carbon emissions for the three heating boilers averaged 18.44 g/h, with a spread of 3.42 to 48.56 g/h. The average total carbon emissions from the two utility boilers was 1471.21. g/h, with a spread of 74.86 to 4171.33 g/h. Trace elemental emission data and the full complement of analytical results, including blanks and duplicate runs, are appended in the report. Primary Su/fates Sulfur dioxide (S02) and H2SO4 emis- sion data were obtained at each boiler by two methods: the Acid Condensation System (ACS) and the Miniature Acid Condensation System (MACS). The two systems are very similar except for the H2S04 collector. The ACS train condenses the H2S04 in a temperature-controlled (60°C, 140°F) condensation coil, and the MACS train uses a temperature-control- led (60°C, 140°F) glass wool plug. For comparison purposes, both trains were run concurrently from the same sampling port. The tests were conducted as single point samples, with average AP values determined from Method 5 particulate runs. During the initial study, flow problems were encountered in the MACS system. With repeated use, the glass wool was redistributed and collected at one end of the holder, restricting the gas flow and resulting in a high pressure drop across the system. The change in pressure made it extremely difficult to maintain a con- sistent and repeatable sampling rate. This problem was alleviated during the second half of the study by enlarging the bore size of the glass wool holder and packing the wool in a more serviceable manner. During the initial study (winter study), when flow problems were encountered, plotted data for the MACS method versus the ACS method showed a substantial variability between the two systems, with the MACS system producing much lower readings. When the flow problem was alleviated (summer study), good agree- ment between the two methods was achieved, with little constant or propor- tional bias in the MACS method relative to the ACS method. The H2S04 data collected by the MACS and ACS systems during the summer study are summarized in Table 1. The full complement of S02 and H2S04 analytical results is presented in the report. . Conclusions The results of this study provide evi- dence that the MACS can serve as a primary sulfate characterization method for combustion-source measurements. Within experimental error, the glass wool plug will collect H2S04 as well as the Goksoyr-Ross-type condenser. The study also shows, as was evident in the winter study (initial study), that both metho (MACS and ACS) must be used w caution. Both methods of evaluation a subject to certain critical sampling parai eters(filtration temperature and sampli flow rate) which, if varied for any reasc will result in incomparable and erroneo data. Total carbon and trace element emi sion data are presented in the report, b conclusions are left to the reader. Table 1. Summary of H^SO4 Data, A( Versus MACS, Summer Study Test Number PES-1 PES-2 PES-3 PES-4 PES-B SBS-1 SBS-2 SBS-3 SBS-4 SBS-S SBS-6 SBS-7 SBS-8 ACS (ppm) 4.35 2.29 2.45 2.20 4.49 0.83 0.74 0.77 0.79 0.84 0.74 0.81 0.77 MACS (ppm) 5.35 1.86 1.60 2.00 1.00 0.23" 0.76 0.81 0.77 0.74 0.74 0.78 0.80 *Data not included in statistical analysis due anomalous value for MACS technique. ------- S. f. Miller is withBattelle Columbus Laboratories, Columbus, OH 4^201. Roy L. Bennett is the EPA Project Officer (see below). The complete report, entitled "Measurement of Sulfur and Carbon Species Emissions from Oil-Fired Commercial and Institutional Boilers, "(0> 85-207 520/AS; Cost: $10.00, subject to change) will be available National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Atmospheric Sciences Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC27711 •derNo.PB only from: •& U.S. GOVERNMENT PRINTING OFFICE: 1985-559-016/27093 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 Official Business Penalty for Private Use $300 OCOC329 PS U S ENVIR PROTECTION AGENCY REGION 5 LIBRARY 220 S DEARBORN STREET CHICAGO IL £0604 ------- |